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Probler P
2
Dispense Gun
For use with non-flammable foam and polyurea.
Not for use in explosive atmospheres.
90-110 psi (0.62-0.76 MPa, 6.2-7.6 bar) Air Inlet Pressure Range
3500 psi (24.1 MPa, 241 bar) Maximum Static Fluid Pressure
Important Safety Instructions
Read all warnings and instructions in this manual. Save these instructions.
Models:
GCP2RA
GCP2R0
GCP2R1
GCP2R2
GCP2R3
GCP2R4
GCP2R5
ti19826a
Table Of Contents
Section 1 Installation
Warnings ............................................................................................................................................................ 3
Introduction ........................................................................................................................................................ 7
Standard Equipment .......................................................................................................................................... 8
Translations ........................................................................................................................................................ 8
Equipment Assembly ......................................................................................................................................... 9
Section 2 Operation
Start-up Instructions ........................................................................................................................................... 11
Section 3 General Information
Assembly Drawings ............................................................................................................................................. 13
Maintenance ........................................................................................................................................................ 15
Options ................................................................................................................................................................ 20
Section 4 Warranty and Reference Information
Graco Warranty ..................................................................................................................................................
Technical Assistance ...........................................................................................................................................
For Your Reference .............................................................................................................................................
26
27
28
2
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swal-
•
•
• lowed.
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns,
•
•
• and hearing loss. This equipment includes but is not limited to:
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
•
•
•
•
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Close material shutoff valves and shutoff or disconnect air supply when not spraying.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
FIRE AND EXPLOSION HAZARD
•
•
•
•
•
•
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:
•
Use equipment only in well ventilated area.
•
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
• cloths (potential static arc).
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.
Ground all equipment in the work area.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.
Keep a working fire extinguisher in the work area.
3
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
•
•
•
•
•
•
•
•
Misuse can cause death or serious injury.
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system compo-
• nent. See Technical Data in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
• your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical reaction and equipment rupture, and result in death, serious injury, and property damage.
4
Isocyanate Hazard
Spraying materials containing isocyanates creates potentially harmful mists, vapors, and atomized particulates.
Read material manufacturer’s warnings and material MSDS to know specific hazards and precautions related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and atomized particulates by providing sufficient ventilation in the work area. If sufficient ventilation is not available, a supplied-air respirator is required for everyone in the work area.
To prevent contact with isocyanates, appropriate personal protective equipment, including chemically impermeable gloves, boots, aprons, and goggles, is also required for everyone in the work area.
Material Self-Ignition
Warnings
•
•
To prevent exposing ISO to moisture:
•
Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.
•
•
Keep the ISO lube pump reservoir filled with Graco
Throat Seal Liquid (TSL), Part 206995. The lubricant creates a barrier between the ISO and the atmosphere.
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
•
Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.
•
Never use solvent on one side if it has been contaminated from the other side.
Always park pumps when you shutdown.
Always lubricate threaded parts with Part 217374 ISO pump oil or grease when reassembling.
Some materials may become self-igniting if applied too thickly. Read material manufacturer’s warnings and material MSDS.
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity. If used, this partially cured ISO will reduce performance and the life of all wetted parts.
The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.
5
Warnings
Keep Components A and B
Separate
CAUTION
To prevent cross-contamination of the equipment’s wetted parts, never interchange component A (isocyanate) and component B (resin) parts. The gun is shipped with the A side on the left. The fluid manifold, fluid housing, side seal assembly, check valve cartridge, and mix chamber are marked on the A side.
Foam Resins with 245 fa
Blowing Agents
New foam blowing agents will froth at temperatures above
90°F (33 °C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.
•
•
•
•
•
Changing Materials
When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
Always clean the fluid inlet strainers after flushing.
Check with your material manufacturer for chemical compatibility.
Most materials use ISO on the A side, but some use
ISO on the B side.
Epoxies often have amines on the B (hardener) side.
Polyureas often have amines on the B (resin) side.
6
Section 1 - Installation: Introduction
Introduction
Before operating, maintaining or servicing any Glas-
Craft system, read and understand all of the technical and safety literature provided with GlasCraft products.
If you do not have the proper or related manuals and safety literature for your GlasCraft system, contact your
GlasCraft distributor.
In this GlasCraft technical and safety publication, the following advisories will be provided where appropriate:
The information in this document is intended only to indicate the components and their normal working relationship typical use. Each assembly should be directed by a Glas-
Craft distributor or made from the GlasCraft Assembly instructions provided.
This manual provides information for the assembly, operation, maintenance and service of this GlasCraft product as used in a typical configuration. While it lists standard specifications and procedures, some deviations may be found.
Information about the procedure in progress.
WARNING
Indicates a hazardous situation that can result in death or serious injury.
In order to provide our users with the most up-to-date technology possible, we are constantly seeking to improve products. If a technological change occurs after a product is on the market, we will implement that technology in future production and, if practical, make it available to current users as a retrofit, update or supplement. If you find a discrepancy between your unit and the available documentation, contact your GlasCraft distributor to resolve the difference.
Careful study and continued use of this manual will provide a better understanding of the equipment and process, resulting in more efficient operation, longer trouble-free service and faster, easier troubleshooting.
Section 1 - Installation: Standard Equipment
Standard Equipment
Part
Number
GCP2RX
Description
Probler P2 Dispense Gun
313213 User Manual
Manual No.
Translations
Language
3A0472 Spanish
3A0473 French
8
Section 1 - Installation: Equipment Assembly
How The Gun Works
The trigger actuates a small valve in the gun handle that controls the flow of air into the piston assembly. When the trigger is pulled, air flows through the valve to the front of the piston. Air pressure forces the piston towards the rear of the gun, simultaneously closing off the purge air and moving the mixing chamber to a position where the mixing chamber orifices are aligned with the orifices in both the side block seal and check valve assemblies.
The proper alignment of the orifices is determined by the setting of the adjustment nut, located on the piston lock assembly. This adjustment nut determines the length of travel of the air piston and has been preset at the factory and should not require adjustment. (SEE MAINTENANCE SECTION)
The two fluids (isocyanate and polyol) then flow through the material shut-off valves, seal, and check valve assemblies and into the mixing chamber. The two fluids impinge against one another and exit the mixing chamber in a swirling, conical spray pattern.
When the trigger is released, the mixing chamber returns to its original position and purge air flows into the mixing chamber housing. The front tip o-ring, keeps air purge inside the gun head, forcing all of the air through the orifices in the mixing chamber, for a complete, total and constant purge.
This purge air continues to flow through the mixing chamber until the air switch is pulled up to shut-off all air to the gun; or until the trigger is pulled again.
Piston Lock
Engage piston lock whenever you stop spraying, to avoid accidental triggering.
Always use piston lock in conjunction with fluid ball valves to avoid accidental triggering.
WARNING
Read warnings, page 3.
To engage Piston lock:
push knob in and turn clockwise.
If engaged, gun will not actuate.
r_257826_313266_1_2b
To disengage piston lock:
push knob in and turn counterclockwise until it pops out. There will be a gap between knob and gun body.
r_257826_313266_1_1b
See page 19 for piston lock adjustment or installation.
Loss of Air Pressure
In event of loss of air pressure, gun will continue to spray.
To shut off gun, do one of the following:
•
•
Push in piston lock, see
Engage piston lock.
Close ball valves A and B.
9
ISO
*AIR
Section 1 - Installation: Equipment Assembly
GlasCraft Equipment
Air Hose is ¼ in. NPS
JIC and SAE Fittings DO NOT require the use of PTFE tape.
Once the fittings are attached and tight, refer to system manuals for start-up instructions.
Installing P2 on Other Equipment
WARNING
Do not place any part of the body in the path of the material spray. Do not point the gun at or near other personnel. Do not look into the mixing chamber orifice at any time. Because of the hazardous materials used in this equipment, it is recommended that the operator use an air mask, goggles, protective clothing, and other safety equipment as prescribed by current regulations, recommendations of the chemical suppliers, and the laws in the area where the equipment is being used.
If original equipment does not require the use of an unheated whip hose or isolation hose, the P2 can be directly installed on to the material hose.
POLY
1. Remove the fittings from the original gun.
2. Remove swivel fittings from ball valves. Ball valves are 1/8 in. NPT female. Remove swivel fitting from air slide valve. The air slide valve is a ¼ in. NPSM.
ti21609a
*Fitting GC2394 is an unattached part that may need to be connected to the air hose first, depending on air hose fitting, then connected to the gun.
ti21610a
3. Install the original fittings into ball valves.
It is recommended to use a non-permanent thread lock on the 1/8 in. NPT threads to assist as a sealant and keep the fittings from twisting with gun movement.
4. Install the gun on the original hoses.
WARNING
Relieve ALL system fluid and air pressure according to manufacturer’s instructions.
10
Section 2 - Operation: Start-Up Instructions
Refer to specific system user manuals for complete system installation.
Pre operation Checklist
Check that all fittings are tight and air regulators are turned to “zero pressure”.
WARNING
If purge air is to be turned OFF, BOTH MATERIAL SHUT-
OFF VALVES, MUST BE TURNED TO THEIR “OFF” POSI-
TION AND PISTON-LOCK ENGAGED BEFORE TURNING
“OFF” THE PURGE AIR !
Failure to follow this procedure will possibly result in the gun head becoming encased with mixed product.
WARNING
Do not place any part of the body in the path of the material spray.
Do not point the gun at or near other personnel.
Do not look into the mixing chamber orifice at anytime.
Because of the hazardous materials used in this equipment, it is recommended that the operator use an air mask, goggles, protective clothing, and other safety equipment as prescribed by current regulations, recommendations of the chemical suppliers, and the laws in the area where the equipment is being used.
Operating Requirements
For proper purging following use, the air switch must be left
OPEN for at least 15 SECONDS after the trigger has been released.
The flow of material into the mixing chamber is controlled by the ON or OFF position of the two material shut-off valves.
Both material shut-off valves must be FULLY OPEN and piston lock DISENGAGED during dispensing and must be FULLY CLOSED and piston lock
ENGAGED during service or extended shut-down periods.
WARNING
• 8-10 CFM at 90-110 psi (0.62-0.76 MPa,
6.2-7.6 bar)
• MAXIMUM Static Fluid Pressure - 3500 psi (24.1
MPa, 241 bar)
BOTH MATERIAL SHUT-OFF VALVES, MUST BE
TURNED TO THEIR “OFF” POSITION AND ALL FLUID
PRESSURE RELIEVED BEFORE REMOVING SIDE
BLOCK SCREWS!!
Failure to follow this procedure will possibly result in the gun head becoming encased with mixed product.
WARNING
The GlasCraft Probler P2 Gun is designed and manufactured to operate at a maximum static fluid pressure not to exceed 3500 psi (24.1 MPa, 241 bar). When attached to a GlasCraft proportioning system, this pressure will not be exceeded. However, if the GlasCraft Probler P2 Gun is installed on any other manufacturer’s self-designed equipment, great care must be taken to ensure that the maximum static fluid pressure not be exceeded.
If the gun is being used for short periods of spraying,
GlasCraft recommends that the purge air be left ON.
ti19823a
ON OFF
Refer to system manuals for start-up and shut-down procedures.
11
Section 2 - Operation: Start-Up Instructions
Spray Technique
Always operate safely and follow all safety procedures outlined.
Higher pressures and temperatures may be used to increase material break-up, improve mixing and speed rise times. With hose lengths over 50 ft., or when material viscosities are high, higher material pump pressures may be necessary.
To achieve the optimum spray pattern for each application, the appropriate mixing chambers are available in seven spray sizes.
The gun air switch assembly MUST BE OPENED (down position) prior to spraying to provide air for trigger operation and purge air when the trigger is released.
The standard mixing chamber supplied with your gun will be adequate for all but the smallest and largest applications.
Foam rise and cure times will vary according to the material and substrate temperature. Higher material or substrate temperature will increase rise and cure times; lower material or substrate temperatures will decrease rise and cure times. Consult your chemical manufacturer’s data specification sheets for their recommended spray temperatures.
Under most circumstances, both components will be used at identical temperatures.
When spraying, the gun trigger may be depressed continuously, or triggered at the end of each stroke. A smooth, even layer is best achieved by moving the gun back and forth in a slow, even motion, overlapping the previous pass about 50 to 75 percent. DO NOT SPRAY OVER RISING
FOAM! The ideal gun-to-surface distance is about 18 to 24 inches. Be sure to point the gun directly at the surface to be sprayed. Spraying at an angle to the surface will cause the foam to be rough and will generate overspray.
12
Section 3 - General Information: GCP2RX P2 Dispense Gun
13
Section 3 - General Information: GCP2XX P2 Parts List
16 GC1900
20
21
22
17
18
19
GC1901
16N599
16N600
16P010
GC2494
GC2495
23
24
25
27
29
30
31 X
GC1914
GC2499
GC1916
GC1918
GC1920
GC1921
GC1922
32 GC1923
33 X GC2496
34
35
36
37
GC2498
248128
248131
C20988
38
39
40
41
GC2056
110242
GC2057
GC2058
Ref.
No.
1a
Part
No.
256459
Description
ISO BALL VALVE
Qty.
1
1b
2
3
4
5
9*
256460 POLY BALL VALVE 1
GC2340
GC2341
117634
117635
15B772
PROBLER TRIGGER
COMPRESSION SPRING
SWIVEL HOSE FITTING
SWIVEL HOSE FITTING
1/4 NPSM (FBE) AIR HOSE
(18 in.)
O-RING (QTY. 6) 7 248130 1
8 GC0128 AIR SWITCH ASSEMBLY 1
10 GC0259
1/4 DIA BALL
3
1
1
1
1
1
12
13*
14
15
100846
GC2394
GC1898
GC1899
LUBE FITTING
SWIVEL FITTING
1-3/8” AIR PISTON
1-1/2” AIR PISTON
1
1
1
1
CYLINDER SPACER
VALVE INSERT
ISO SIDE BLOCK
POLY SIDE BLOCK
CHECK VALVE FILTER
SEAL
SEAL HOUSING
AIR CAP
HANDLE
PROBLER P2 HEAD
TRIGGER PISTON
TRIGGER PLUG
RETAINING RING
SPRING
SPRING
FILTER SCREEN, 40 MESH
SEAL
O-RING (QTY. 6)
O-RING (QTY. 6)
O-RING
O-RING
O-RING
O-RING
O-RING
1
1
1
1
3
2
4
2
2
1
1
1
1
1
1
1
1
3
2
2
2
1
1
1
Ref.
No.
8b
8c
8d
Ref.
No.
42
43
44
*
Part
No.
108833
107563
GC2059
118665
*
*
45
46
47
48
49*
51
52
53
54
55
56
Part No.
106555
GC0126
GC0127
117773
117792
C20207
GC2060
GC2079
GC2081
GC2187
15U395
GC2237
GC2243
GC2248
GC2241
258761
Description
O-RING
AIR SWITCH
TUBE
AIR SWITCH
SPOOL
Qty.
2
1
Description
1
O-RING
O-RING
O-RING
HIGH ADHESION, WATER
RESITANT, LITHIUM GREASE
(4 OZ.)
LOW VISCOSITY GREASE
(3 OZ.)
GREASE GUN
(3 OZ. CARTRIDGE)
O-RING
O-RING
SET SCREW
SET SCREW
MACHINE SCREW
1/8 NPT ADAPTER
SHOULDER SCREW
SET SCREW
MACHINE SCREW
SET SCREW
PISTON LOCK ASSEMBLY
Ref.
No.
56a
56b
♦
56c
♦
56d
♦
56e
♦
56f
Part
No.
Description
AIR CAP
STOP SHAFT
PISTON STOP
COMPRESSION SPRING
O-RING
ADJUSTMENT NUT
14
* Not shown.
100 Mesh filter GC2497 also available.
♦ Included with kit 258762.
X Available in bulk kits. See page 21.
Replacement handles are available in kit 24W375.
Qty.
1
1
1
1
1
1
11
2
2
1
1
1
1
1
4
2
1
Qty.
1
1
1
1
1
1
Section 3 - General Information: Maintenance
WARNING
Before attempting to perform any maintenance on this gun, relieve All Fluid and Air Pressures!
•
•
To relieve fluid and air pressures:
Turn OFF all air supplies at system except gun trigger
• air.
Trigger the gun until all fluid pressures have been
• relieved.
Turn OFF the gun trigger air at the system.
•
•
Turn proportioner off.
Trigger the gun until all trigger air pressure has been relieved.
2. Check the material valves, p/n 256459 and 256460 for any leaks:
•
Turn OFF both material valves.
Perform Gun maintenance as follows:
1. Check for leaking seals (34):
•
•
Engage piston lock.
Turn OFF the gun incoming air by closing gun air switch.
Air Switch ti19825a
•
•
•
•
Disengage piston lock.
Trigger the gun several times.
Wait approximately 10-20 seconds.
Trigger the gun several times.
•
If additional material is purged, the material valves
are leaking.
• Correct the leaks by loosening the set screw and
removing red or blue handle. Turn the valve packing
nut clockwise in 1/8-turn increments until leak is
corrected. Re-check.
•
Wait approximately 10 - 20 seconds, then turn ON
• the incoming air by opening gun air switch.
Repeat two or three times.
•
If any material has been purged from the gun, the
seals (34) are leaking, or o-ring (35).
• Correct leaks by replacing the seals or o-rings and
re-checking.
1/8 ti19008a
3. Check side blocks
•
Turn OFF the air switch on the gun.
WARNING
Before removing the side blocks make certain that both material valves are in the OFF positions and trigger several times to depressurize fluid in gun!
If the material valves are on when the side blocks are removed the gun will quickly become encased in urethane!
WARNING
15
Point gun side blocks down, away from all personnel.
Existing fluid pressures could cause material to exit the side blocks with considerable force.
Section 3 - General Information: Maintenance
• Take the side blocks off by removing screws.
•
Use correct size drill bit to clean out the mixing chamber exit passage. Use correct size drill bit to
clean the inlet side holes of the mixing chamber tak- ing care not to scratch the mixing chamber’s polished surfaces (refer to the drill chart).
ti21611a
•
Examine the sides of the mixing chamber for scratch-
es and/or material build-up. Carefully, without scratching the seal surfaces (sides), remove any accumulated material. Solvent can be used to wash
accumulated material off of chamber, side blocks, etc.
Keep the gun chamber tilted toward the ground so
that solvent does not run back into gun. Certain
solvents will attack o-rings on chamber shaft causing swelling and deterioration of o-rings.
• Re-assemble the side blocks and tighten the screws.
Grease should appear at the tip of the mixing cham- ber.
•
Place generous amounts of high quality, white lithium grease (Part No. 117773) in each side of the gun
front housing and on the side block seals.
16
ti21611a
DO NOT open the air switch on the gun because this will purge grease from the gun. The grease should be allowed to remain in the gun overnight.
Section 3 - General Information: Maintenance
Daily Shut-Down
For experienced users
Once you have used the gun with a product and system, and you have become comfortable with techniques on how all the variables are affecting your operations and maintenance requirements, Daily, Weekly, and Monthly maintenance requirements can be addressed specific to your operation.
5. Use grease gun (Part No. 117792) to inject white lithium grease (Part No. 117773) into zerk fitting until a light mist of grease is purged through the snout. Shut off the air purge.
1. Turn the ball valves off, activate and deactivate the gun
5 - 6 times to purge residual pressure.
ti21611a
6.
Zerk Fitting
Remove the air cap and set to side. If solvent soaking is required, remove the o-ring before soaking.
7. Remove the snout insert and soak in solvent until next usage. ti19825a
2. Engage piston lock.
Air Cap
Insert
3. Drill out the chamber insert snout with correct size drill bit for insert (see drill chart).
4. Pull slide valve halfway back to limit the air purge.
Air Switch ti21611a
17
O-ring ti21613a
Daily Start-Up
8. Clean the snout insert. Be sure both, the face and bot- tom flat are clean. Drill the snout bore out with the cor- rect size bit for snout (see drill chart).
9. Clean the inner bore of the chamber. Drill out the cham- ber snout inlet bore as required.
10. Install the snout insert.
11. Install the air cap on to the chamber. Tighten finger tight until the cap bottoms out. Snug down with a ½ in. wrench. This does not require high torque. Over tightening can result in chamber damage.
Section 3 - General Information: Maintenance
Refer to specific system user manuals for complete system installation.
Parts Replacement Procedure
WARNING
Before attempting to perform any maintenance on this gun OR before removing the side blocks, make certain that both gun material valves are in the OFF positions and trigger several times to depressurize fluid in gun!
If the material valves are on when side blocks are removed, the gun will quickly become encased in urethane!
Routine Care
WARNING
Before attempting to perform any maintenance on this gun OR before removing side blocks, make certain that both gun material valves are in the fully OFF positions and trigger several times to depressurize fluid in gun!
If the material valves are on when side blocks are removed, the gun will quickly become encased in urethane!
It is recommended that the following service be performed on a daily basis.
1.
4.
Read each procedure entirely before beginning and refer to the illustrations as needed.
2. become accessible.
3.
Flush and clean all chambers and passages as they
Clean all parts before assembly.
Replace all o-rings and seals with new parts from the appropriate kit.
5. Inspect all parts for wear or damage and replace as re- quired with new genuine GlasCraft replacement parts from your authorized GlasCraft distributor.
6. Inspect all threads for wear or damage and replace as required.
1. Clean the gun using a brush and an appropriate clean solvent.
2. Inspect the side block seals making certain they are clean and free of scratches, nicks or foreign material.
Clean and replace as required.
3. Remove, clean or replace the filter screen.
4. Maintain a reasonable stock level of “wear” items such as seals and o-rings. (see Service & Repair Parts Kits listed in Parts & Illustrations section.)
5. Grease gun daily to prevent 2 component curing and keep fluid passages clean. Purge air carries grease mist through air chamber and impingement ports then out the mix chamber nozzle, coating all surfaces. Use
Part No. 117773 grease.
7. Tighten all threaded parts securely, but not excessively, upon assembly.
8. Lightly lubricate all o-rings and threads with grease (Part No. 118665).
9. Check all springs for resilience. They should return quickly to their original (new) length.
18
Section 3 - General Information: Maintenance
Piston Lock Adjustment and Installation
Procedure
5. Remove one of the side block seal housings, from side block. Leave the seal (34) in housing and rinse with suitable solvent.
The P2 gun piston throw is factory set and as a rule, should not require adjustment. The piston throw refers to how far back the air piston will travel when the gun is triggered.
Proper throw adjustment will align the mixing chamber side ports with the side block seal thru port.
Determine if the piston throw is correct:
1. Follow the pressure relief procedure on page 15 and disconnect material hoses from the gun.
2. Turn the material ball valves to the OFF position.
ti21614a
6. Place the side seal housing in the gun head so the face of the seal sets against the mix chamber.
WARNING
If the material valves are on when side blocks are removed, the gun will quickly become encased in urethane!
7. Turn the gun trigger air supply on , then trigger the gun.
The purge air will not shut off with the side block removed.
ti19825a
3. Verify that the piston lock cap has been tightened and fully threaded into the gun.
4. Remove the side blocks.
ti21612a
8. If the impingement port is not fully visible through the side seal housing turn the trigger-air off and trigger the gun to relieve pressure. Use a 9/16 in. open-end wrench to adjust the adjustment nut in the appropriate direction. Repeat steps 7 and 8 until it is adjusted properly.
9. If the impingement port on the mix chamber is fully visible through the side seal housing (either on center or slightly forward), the piston lock adjustment nut is properly aligned.
Non-permanent thread locker can be applied to the adjustment nut if necessary.
10. Reassemble the gun.
19
Before each use:
Verify that the piston lock assembly is installed and working properly.
•
•
•
•
Engage piston lock.
Pressurize the system to working pressure.
Open material ball valves.
•
Point the gun in a safe direction and trigger gun. No
material should flow from gun tip.
DO NOT USE IF IT IS NOT WORKING PROPERLY.
Section 3 - General Information: Options
Part
Optional Equipment
Description
GC1938 Flat Spray Kit
GC1952
GC1953
GC1954
GC1892
Jet Stream Nozzle (.059 ID)
Jet Stream Nozzle (.070 ID)
Pour Adapter
* P2 Elite Conversion Kit
*
Maximum working pressure 3200 psi (22 MPa, 220 bar)
Part
GC0024
GC0275
GC0490
GC0502
GC0712
GC1842
GC1880
GC1881
GC1882
GC1883
GC1884
GC1885
GC1886
GC1887
GC2212
GC2244
GC2334
GC2337
313266
GC1892
Description
PIPE PLUG
FITTING
ELBOW FITTING
FITTING
ELBOW FITTING
BALL VALVE
P2-ELITE HEAD
POLY SIDE BLOCK
ISO SIDE BLOCK
PISTON SPACER
MOUNTING PLATE
SWIVEL ADAPTER
WHIP HOSE
WHIP HOSE
FITTING
SET SCREW
FITTING
BALL VALVE
USER MANUAL
Qty.
3
1
1
3
1
1
1
1
1
1
1
3
2
1
1
2
1
1
1
20
Section 3 - General Information: Options
Service & Repair Kits
GC1946, Side Seal Kit
Part Description Qty.
GC2498 SST Side Seal 2
111450 O-Ring 2
GC1947, Hardware Kit 00-03
Part Description Qty.
249112 Drill Bit 1
GC0069
246629
246630
GC0083
GC2394
GC2212
GC2334
GC0086
GC0087
117661
GC2496
246628
246627
246625
117517
111450
Drill Bit
Drill Bit
Drill Bit
Drill Bit
Fitting
Fitting
Fitting
3/16” Ball Driver
5/32” Ball Driver
Pin Vise
Screen Filter
Drill Bit
Drill Bit
Drill Bit
O-Ring
O-Ring
1
1
2
1
1
1
1
1
2
1
1
1
1
1
1
1
GC1948, Hardware Kit -AA
Part
248891
276984
GC0086
GC0087
117661
GC2496
111450
117517
Description Qty.
Drill Bit
Drill Bit
Ball Driver
Ball Driver
Vise Pin
Filter Screen
O-Ring
O-Ring
1
2
2
1
1
1
1
1
GC1949, Hardware Kit 04-05
Part
GC0086
GC0087
117661
Description
3/16” Ball Driver
5/32” Ball Driver
Pin Vise
Qty.
1
1
1
GC2496
246624
246623
117517
111450
GC2394
GC2212
GC2334
Screen Filter
Drill Bit
Drill Bit
O-Ring
O-Ring
Adapter Fitting
Connector Fitting
Connector Fitting
2
1
1
1
2
1
1
1
258762, Piston Lock Repair
Kit
Part Description
Stop Shaft
Qty.
1
Piston Stop
Compression
Spring
O-Ring
1
1
1
Gun Cover
244914 Covers
Keeps gun clean while spraying. Pack of
10.
Lubricant for Gun Rebuild
248279, 4 oz (113 gram) [10]
High adhesion, water resistant, lithiumbased lubricant. MSDS sheet available at www.graco.com.
Grease Cartridge for Gun
Shutdown
248280 Cartridge, 3 oz [10]
Specially formulated low viscosity grease flows easily through gun passages, to prevent 2 component curing and keep fluid passages clean.
Bulk Kits
24R894, 40 Mesh Filter Screens Kit
Ref Part Description Qty.
33 GC2496 Filter Screen, 40 mesh 10
24R895, 100 Mesh Filter Screens Kit
Ref Part Description Qty.
(33) GC2497 Filter Screen, 100 mesh 10
Ref Part
24R896, Springs Kit
Description
31 GC1922 Spring
Qty.
12
21
Section 3 - General Information: Options
38
40
41
42
6
7
8b
35
36
37
43
44
45
46
Service & Repair Kits
Ref.
Part
GC1937, Standard Repair Kit
Description
113137
248130
O-Ring
O-Ring (Qty. 6)
106555
248128
248131
C20988
GC2056
GC2057
GC2058
108833
107563
GC2059
C20207
GC2060
O-Ring
O-Ring (Qty. 6)
O-Ring (Qty. 6)
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
1
1
3
1
2
4
1
1
1
1
1
1
Qty.
2
2
Ref.
38
39
40
41
6
7
8b
35
36
37
42
43
44
45
46
GC1950, Premium Repair Kit
Part Description Qty.
113137
248130
O-Ring
O-Ring (Qty. 6)
2
2
111316
248128
248131
GC1931
111516
111450
118594
GC1932
GC1933
GC1934
GC1935
GC1936
117610
O-Ring
O-Ring (Qty. 6)
O-Ring (Qty. 6)
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
O-Ring
1
2
1
3
2
4
1
1
1
1
1
1
1
Complete O-ring Kit Placement Guide
22
Section 3 - General Information: Options
Round Mixing
Chamber
GC250A
GC2500
GC2501
GC2502
GC2503
GC2504
GC2505
Mixing Chamber Nozzle
Cleaning Drill
248891
GC0083
.033
.049
249112
GC0069
.057
.071
Mixing Chamber
Hole Cleaning Drill
276984
GC0080
.022
.035
246629
246628
.042
.052
246625
246624
246623
.086
.094
0.116
DRILL PIN VISE 117661
246627
296297
246625
.059
.067
.086
GC2632
GC2633
GC2634
GC2635
GC2636
GC2637
GC2638
GC2639
GC2640
GC2641
GC2642
GC2643
GC2644
GC2645
GC2646
GC2585
GC2647
GC2648
Part No.
FAN Code
GC2573 215
GC2575
GC2578
GC2582
GC2589
217
221
223
231
GC2592
GC2623
GC2624
GC2574
GC2576
GC2625
GC2579
GC2583
235
411
413
415
417
419
421
423
GC2626
GC2586
GC2590
GC2593
GC2595
425
427
431
435
439
GC2627
GC2628
511
513
GC2629
GC2577
GC2630
515
517
519
Short Version
Spray Width in. (mm)
2-4 (50.8 - 101.6)
8-10 (203.2 - 254)
GC2580
GC2584
GC2631
GC2587
GC2591
GC2594
GC2596
521
523
525
527
531
535
539
10 - 12 (254 - 304.8)
611
613
615
617
619
621
623
625
627
711
713
715
717
719
721
723
725
727
12-14 (304.8-355.6)
14-16 (355.6-406.4)
0.011 in.
0.013 in.
0.015 in.
0.017 in.
0.019 in.
0.021 in.
0.023 in.
0.025 in.
0.027 in.
0.011 in.
0.013 in.
0.015 in.
0.017 in.
0.019 in.
0.021 in.
0.023 in.
0.025 in.
0.027 in.
Orifice
Diameter
0.015 in.
0.017 in.
0.021 in.
0.023 in.
0.031 in.
0.035 in.
0.011 in.
0.013 in.
0.015 in.
0.017 in.
0.019 in.
0.021 in.
0.023 in.
0.025 in.
0.027 in.
0.031 in.
0.035 in.
0.039 in.
0.011 in.
0.013 in.
0.015 in.
0.017 in.
0.019 in.
0.021 in.
0.023 in.
0.025 in.
0.027 in.
0.031 in.
0.035 in.
0.039 in.
23
Part No.
FAN Code
GC2599
GC2600
GC2604
GC2607
GC2597
GC2601
GC2605
GC2608
GC2606
GC2602
351
451
461
471
543
551
561
571
661
751
Long Version
Spray Width in. (mm)
6-8 (152.4-203.2)
8-10 (203.2 - 254)
10 - 12 (254 - 304.8)
12-14 (304.8-355.6)
14-16 (355.6-406.4)
Spacer Seals
Series C Spacer Seals (Brown)
Short Version Long Version
Use with tips LPA2-147-1525 through LPA2-147-3850
GC2335
Use with tips LPA2-147-4325 through LPA2-147-7250
16V976
23564-00
23572-00
LPA2-121G
LPA2-124S
1
16V972
16V973
16V974
16V975
Orifice
Diameter
0.051 in.
0.051 in.
0.061 in.
0.071 in.
0.043 in.
0.051 in.
0.061 in.
0.071 in.
0.061 in.
0.051 in.
Use only Brown series C spacer seals with series B spray-tips, failure to do so may result in material clogging.
1
2
1 : Tip Spacer Seal (Series C)
2: Spray-tip (Series B)
2
Section 3 - General Information: Options
P2 Spray Options
A
B
C
E
D
D
D
D
R
Standard Round Spray Air Cap
N
P
GC1938 Standard Flat Spray Kit Configuration
Tungsten airless tip
(See page 22)
Pour Configuration
J K
Jet Stream Configuration
M
N
P
R
Ref.
A
B
C
D
E
J
K *
M
P2 Spray Options
Part Description
GC1916
GC250X
Gun Head
Mix Chamber Body
GC251X
117517
GC1914
GC1954
Mix Chamber Insert
O-ring
Front Tip
Pour Cap
Tubing, 1/4 in. ID
GC1952
GC1953
GC2335
16V976
Jet Nozzle
Seal
GC0257
GC1926
Retaining Nut
Flat Spray Adapter
*
Purchase locally.
24
Static Mixer Kit
GC1956
Section 3 - General Information: Options
GC0331
GC0257
GC2335
117517
Tungsten airless tip
(See page 22)
GC0480
GC1956, Static Mixer Kit
Part
Number
GC2335
16V976
GC0257
Description
Fluid Nozzle Seal
Nozzle Nut
Qty.
1
1
GC0331
GC0480
117517
GC1955
Plug Fitting
Spiral Mixing Element
O-Ring
Static Mixer Adapter
1
1
1
1
GC1955
25
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
26
Technical Assistance
Thank You for selecting GlasCraft spray equipment
Should you have any questions or need technical assistance, contact your factory authorized
GlasCraft distributor.
Distributor: _________________________
Phone: ____________________________
Contact: ___________________________
For any issues your distributor cannot address, the GlasCraft technical service department is
always available to assist you with the operation of your spray equipment. To help our technical
representatives expedite your call and better address your questions, please have the following
information ready and available when you phone GlasCraft.
* If your questions are not urgent, You can e-mail all correspondence to [email protected]
For Air Powered Systems:
Model: _____________________________ Air compressor size: __________________
Serial number: _______________________ CFM generated: _____________________
Type of spray gun: ____________________ Pressure at the system:
Serial number: _______________________
Hydraulic ________ Pneumatic _________
Is your equipment: Dynamic fluid pressure:
Single phase: _______ Three phase ______ ISO __________ POLY ___________
What is the inbound voltage Spray gun chamber size: ______________
to your equipment: ____________________
Material being sprayed: _______________
Temperature setting ISO: _______________
Viscosity: ISO _________ POLY ________
Temperature setting POLY: ______________ Approximate material temperature: ______
Temperature setting HOSE: _____________
27
For Your Reference
Date Purchased __________________________________________________
Distributor ______________________________________________________
______________________________________________________
Contact ______________________________________________________
Phone ______________________________________________________
E-mail ______________________________________________________
GlasCraft manufactures a complete line of polyurethane foam and polyurea coating spray systems.
If your application is in-plant or a field contractor - GlasCraft has a system package to meet your requirements.
GUARDIAN - AIR POWERED / A5 & A6 SERIES EQUIPMENT
. 6000 OR 12000 WATTS OF HEAT
. 1600, 2200, OR 3000 PRESSURE SET-UPS AVAILABLE
MH, MH II, & MH III HYDRAULIC POWERED SYSTEMS
. UP TO 45 LBS / MINUTE OUTPUT
. EXCELLENT PERFORMANCE AND RELIABILITY
GUARDIAN MMH - MOBILE MODULAR HYDRAULIC SYSTEMS
. SPECIFICALLY DESIGNED FOR ANY TYPE OF SPRAY RIG
. GIVE COMPLETE UTILIZATION OF FLOOR SPACE IN MOBILE RIG
PROBLER P2 SPRAY GUN
. IMPINGEMENT MIX / AIR PURGE
. OPTIONAL NOZZLE FOR SPRAYING STUD WALLS, POURING & STREAM JET
For more information concerning any of these GlasCraft products, contact your local authorized Graco distributor or visit www.graco.com
Notes
Quality and Performance…
GENUINE GLASCRAFT
www.glascraft.com
313213V
EN
Original instructions.
This manual contains English.
Revised June 2014
GRACO INC. AND SUBSIDIARIES
P.O. BOX 1441
MINNEAPOLIS MN 55440-1441
USA
Phone
Toll Free
Fax
612-623-6921
1-800-328-0211
612-378-3505
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