Can-Am DS 450/Xxc/Xmx 2012 Operator Guide

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Can-Am DS 450/Xxc/Xmx 2012 Operator Guide | Manualzz

WARNING

THIS VEHICLE CAN BE HAZARDOUS TO OPERATE.

A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.

SEVERE INJURY OR DEATH can result if you do not follow these instructions:

• BEFORE YOU OPERATE THIS VEHICLE, READ

THIS OPERATOR’S GUIDE AND ALL

ON-PRODUCT PRODUCT LABELS.

• NEVER OPERATE THIS VEHICLE WITHOUT

PROPER INSTRUCTIONS.

Complete a certified training course.

• NEVER CARRY A PASSENGER. You increase your risk of losing control if you carry a passenger.

• NEVER OPERATE THIS VEHICLE ON A PAVED

SURFACE. You increase your risk of losing control if you operate this vehicle on pavement.

• NEVER OPERATE THIS VEHICLE ON PUBLIC

ROADS. You can collide with another vehicle if you operate this vehicle on a public road.

• ALWAYS WEAR AN APPROVED HELMET, eye protection, and protective clothing.

• NEVER RIDE UNDER THE INFLUENCE OF

ALCOHOL OR DRUGS. They slow reaction time and impair judgment.

• NEVER OPERATE THIS VEHICLE AT EXCESSIVE

SPEEDS. You increase your risk of losing control if you operate this vehicle at speeds too fast for the terrain, visibility conditions, or your experience.

• NEVER ATTEMPT WHEELIES, JUMPS, OR OTHER

STUNTS.

219 000 780 CA

OPERATOR’S GUIDE, DS 450 Series / ENGLISH

GUIDE DU CONDUCTEUR, Série DS 450 / ANGLAIS

FAIT AU / MADE IN CANADA U/M:P.C.

®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.

©2011 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA.

2012

Guide

and

Includes

Safety, Vehicle

WARNING

Read this guide thoroughly. It contains important safety information.

Minimum recommended operator ’s age: 16 years old. Experienced operator only. Keep this Operator ’s Guide in the vehicle.

2 1 9 0 0 0 7 8 0

WARNING

YOUR VEHICLE CAN BE HAZARDOUS TO OPERATE. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.

For your safety, understand and follow all the warnings contained in this

Operator's Guide and the labels on your vehicle. Failure to follow these warnings can result in SEVERE INJURY OR DEATH!

Keep this Operator's Guide with the vehicle at all times.

WARNING

Disregarding any of the safety precautions and instructions contained in this Operator’s Guide,

SAFETY DVD

and on-product labels could cause injury including the possibility of death!

WARNING

This vehicle may exceed the performance of other vehicles you may have ridden in the past. Take time to familiarize yourself with your new vehicle.

CALIFORNIA PROPOSITION 65 WARNING

WARNING

This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.

In Canada, products are distributed by Bombardier Recreational Products Inc.

(BRP). In USA, products are distributed by BRP US Inc.

The following trademarks are the property of Bombardier Recreational

Products Inc.:

Can-Am™

DS 450™

DS 450™ X™ xc

DS 450™ X™ mx

Rotax ®

XPS ™ vmo2012-016 en AG

®™ and the BRP logo are trademarks of Bombardier Recreational Products Inc. or its affiliates.

©2011 Bombardier Recreational Products Inc. and BRP US Inc. All rights reserved.

FOREWORD

Congratulations on your purchase of a new Can-Am™ ATV. It is backed by the

BRP warranty and a network of authorized Can-Am dealers ready to provide the parts, service or accessories you may require.

Safety Messages

The types of safety messages, what they look like and how they are used in this guide are explained as follows:

Your dealer is committed to your satisfaction. He has taken training to perform the initial setup and inspection of your vehicle as well as completed the final adjustment before you took possession. If you need more complete servicing information, please ask your dealer.

WARNING

Indicates a potential hazard, if not avoided, could result in serious injury or death.

CAUTION Indicates a hazard situation which, if not avoided, could result in minor or moderate injury.

At delivery, you were also informed of the warranty coverage and signed the

PREDELIVERY CHECK LIST

to ensure your new vehicle was prepared to your entire satisfaction.

NOTICE Indicates an instruction which, if not followed, could severely damage vehicle components or other property.

Know Before you Go

To learn how to reduce the risk for you or bystanders being injured or killed, read this Operator's Guide before you operate the vehicle:

SAFETY INFORMATION

VEHICLE INFORMATION

.

About this Operator's

Guide

This Operator's Guide has been prepared to acquaint the owner/operator of a new vehicle with the various vehicle controls, maintenance and safe operating instructions. It is indispensable for the proper use of the product.

Also, read all safety labels on your ATV and watch attentively your

DVD

.

SAFETY

This vehicle is a category S, always follow this age recommendation: A person under 16 years old should never operate this vehicle.

This vehicle is for recreational use by experienced operators only.

Keep this Operator's Guide in the vehicle as you can refer to it for things such as maintenance, troubleshooting and instructing others.

Note that this guide is available in several languages. In the event of any discrepancy, the english version shall prevail.

We highly recommend that you take a safety riding course. Please check your dealer or local authorities for availability in your area.

If you want to view and/or print an extra copy of your Operator's Guide, simply visit the following website www.

operatorsguide.brp.com

.

Failure to follow the warnings contained in this Operator's Guide can result in SERIOUS INJURY or DEATH.

The informations contained in this document are correct at the time of publication. BRP, however, maintains a policy of continuous improvement of its

_______________

1

FOREWORD products without imposing upon itself any obligation to install them on products previously manufactured. Due to late changes, some differences between the manufactured product and the descriptions and/or specifications in this guide may occur. BRP reserves the right at any time to discontinue or change specifications, designs, features, models or equipment without incurring any obligation upon itself.

This Operator's Guide and the

SAFETY

DVD

should remain with the vehicle when it's sold.

While reading this Operator’s Guide, remember that:

WARNING

2

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

_______________

TABLE OF CONTENTS

FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Know Before you Go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

Safety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

About this Operator's Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

SAFETY INFORMATION

GENERAL PRECAUTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Avoid Carbon Monoxide Poisoning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Avoid Gasoline Fires and Other Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Avoid Burns from Hot Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Accessories and Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

SPECIAL SAFETY MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9

OPERATION WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

RIDING THE VEHICLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Pre-Ride Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Clothing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Carrying Passenger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Carrying Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Recreational Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Environment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Design Limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Off-Highway Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

General Operating and Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Riding Techniques. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

IMPORTANT ON-PRODUCT LABELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Hang Tag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Vehicle Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Compliance Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Technical Information Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

VEHICLE INFORMATION

CONTROLS/INSTRUMENT/EQUIPMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

1) Throttle Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

2) Front Brake Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

3) Clutch Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

4) Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

5) Multifunction Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

6) Ignition Switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

7) Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

_______________

3

TABLE OF CONTENTS

CONTROLS/INSTRUMENT/EQUIPMENTS (cont’d)

8) Rear Brake Pedal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

9) Transmission Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

10) Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

11) Seat Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62

FUEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Recommended Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

Fueling Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Operation During Break-In Period. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Starting the Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66

Shifting the Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

What to Do if Vehicle Is Turned Over . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

What to Do if Vehicle Is Immersed in Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

TUNE YOUR RIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Steering Alignment (Toe) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Rear Track Width Adjustment (X xc and X mx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

Caster Adjustment (X xc and X mx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72

Camber Adjustment (X mx) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74

Suspension Adjustments Guideline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Front Suspension Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

Rear Suspension Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77

Front Suspension Factory Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

Rear Suspension Factory Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

VEHICLE TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

MAINTENANCE INFORMATION

5-HOUR AND 10-HOUR INITIAL SERVICES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

5-Hour Engine Oil and Filter Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Initial Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82

MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83

4

MAINTENANCE PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87

Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94

Air Filter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95

Muffler Spark Arrester . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

Radiator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Transmission Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97

Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

_______________

TABLE OF CONTENTS

MAINTENANCE PROCEDURES (cont’d)

Throttle Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

101

Throttle Lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

102

Spark Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

Fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

104

Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

Indicator Lamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

107

Drive Chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

107

Drive Chain Slider . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Drive Chain Sprockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Tires/Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

109

Front Wheel Bearings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

Rear Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

Suspensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

113

Brakes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

114

Body. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

116

VEHICLE CARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

Post-Operation Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

Vehicle Cleaning and Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

117

STORAGE AND PRESEASON PREPARATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

118

TECHNICAL INFORMATION

VEHICLE IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

Vehicle Identification Number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

Engine Identification Number . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

120

NOISE EMISSION CONTROL SYSTEM REGULATION . . . . . . . . . . . . . . . . . . . . . .

121

USA and Canada Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

121

SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

122

TROUBLESHOOTING

TROUBLESHOOTING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

130

WARRANTY

BRP LIMITED WARRANTY USA AND CANADA: 2012 CAN-AM TM ATV . .

136

BRP INTERNATIONAL LIMITED WARRANTY: 2012 CAN-AM TM ATV . . . . .

141

_______________

5

TABLE OF CONTENTS

BRP LIMITED WARRANTY FOR THE EUROPEAN AND THE RUSSIAN

ECONOMIC AREAS AND TURKEY: 2012 CAN-AM TM ATV . . . . . . . . . . . . . . . . . .

145

CUSTOMER INFORMATION

PRIVACY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

152

CHANGE OF ADDRESS/OWNERSHIP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

153

6

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SAFETY

INFORMATION

________

SAFETY INFORMATION

________

7

GENERAL PRECAUTIONS

Avoid Carbon Monoxide

Poisoning

All engine exhaust contains carbon monoxide, a deadly gas. Breathing carbon monoxide can cause headaches, dizziness, drowsiness, nausea, confusion and eventually death.

Carbon monoxide is a colorless, odorless, tasteless gas that may be present even if you do not see or smell any engine exhaust. Deadly levels of carbon monoxide can collect rapidly, and you can quickly be overcome and unable to save yourself. Also, deadly levels of carbon monoxide can linger for hours or days in enclosed or poorly ventilated areas. If you experience any symptoms of carbon monoxide poisoning, leave the area immediately, get fresh air and seek medical treatment.

To prevent serious injury or death from carbon monoxide:

– Never run the vehicle in poorly ventilated or partially enclosed areas such as garages, carports or barns.

Even if you try to ventilate engine exhaust with fans or open windows and doors, carbon monoxide can rapidly reach dangerous levels.

– Never run the vehicle outdoors where engine exhaust can be drawn into a building through openings such as windows and doors.

Avoid Gasoline Fires and

Other Hazards

Gasoline is extremely flammable and highly explosive.

Fuel vapors can spread and be ignited by a spark or flame many feet away from the engine. To reduce the risk of fire or explosion, follow these instructions:

– Never start or operate the engine with the fuel cap removed.

– Use only an approved red gasoline container to store fuel.

– Strictly adhere to instructions in

FUEL

subsection.

Gasoline is poisonous and can cause injury or death.

– Never siphon gasoline by mouth.

– If you swallow gasoline, get any in your eye or inhale gasoline vapor, see your doctor immediately.

If gasoline spills on you, wash with soap and water and change your clothes.

Avoid Burns from Hot Parts

The exhaust system and engine become hot during operation. Avoid contact during and shortly after operation to avoid burns.

Accessories and

Modifications

Do not make unauthorized modifications, or use attachments or accessories that are not approved by BRP.

Since these changes have not been tested by BRP, they may increase the risk of crashes injuries, and they can make the vehicle illegal.

See your authorized Can-Am dealer for available accessories for your vehicle.

8

________

SAFETY INFORMATION

________

SPECIAL SAFETY MESSAGES

THIS VEHICLE IS NOT A TOY AND CAN BE HAZARDOUS TO OPERATE.

– This vehicle handles differently from other vehicles including motorcycles and cars.

– A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.

SEVERE INJURY OR DEATH can result if you do not follow these instructions:

– Read this Operator's Guide and all on-product safety labels carefully and follow the operating procedures described. Watch and pay attention to the

DVD

before operation.

SAFETY

– This is a high performance ATV for off-road use only. Inexperienced riders may overlook risks and be surprised by the specific behavior of this ATV in any terrain condition.

– Always follow this age recommendation: A person under 16 years old should never operate this vehicle. For experienced operators only.

– Never carry a passenger on this vehicle.

– Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.

– Never operate this vehicle on any public street, road or highway, even a dirt or gravel one.

– Never take place on this vehicle without wearing an approved helmet that fits properly. You should also wear eye protection (goggles or face shield), gloves, boots, long sleeved shirt or jacket, and long pants.

– Never ride this vehicle under the influence of alcohol or drugs. They slow reaction time and impair judgement.

– Never operate at excessive speeds. Always go at a speed that is proper for the terrain, visibility, and operating conditions, and your experience.

– Never attempt wheelies, jumps, or other stunts.

– Always inspect and confirm the safe operating condition of your vehicle prior to ride. Always follow the inspection and maintenance procedures and schedules described in this Operator's Guide.

– Always keep both hands on the handlebars and both feet on the footpegs of the vehicle during operation.

– Using foot protectors instead of footpegs as a resting area during operation may lead to foot protector breakage. Your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident. Never use foot protectors as a resting area.

– Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating this vehicle.

– Never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.

Always be especially cautious on these kinds of terrain.

________

SAFETY INFORMATION

________

9

SPECIAL SAFETY MESSAGES

– Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.

– Never operate this vehicle on hills too steep for the vehicle or for your abilities.

Practice on smaller hills before attempting larger hills.

– Always follow proper procedures for climbing hills as described further in this Operator's Guide. Check the terrain carefully before you start up any hill.

Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes.

Never go over the top of any hill at high speed.

– Always follow proper procedures for going down hills and for braking on hills as described further in this Operator's Guide. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle that would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.

– Always follow proper procedures for crossing the side of a hill as described further in this Operator's Guide. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the vehicle. Never attempt to turn the vehicle around on any hill until you have mastered the turning technique described in this Operator's Guide on level ground. Avoid crossing the side of a steep hill if possible.

– Always use proper procedures if you stall or roll backwards when climbing a hill.

To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this Operator's Guide. Dismount on the uphill side or to a side if pointed straight uphill. Turn the vehicle around and remount, following the procedure described further in this Operator's Guide.

– Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described further in this

Operator's Guide.

– Always be careful when skidding or sliding. Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding out of control.

– Never operate this vehicle in fast flowing water or in water deeper than that specified in this Operator's Guide. Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.

– Always use the size and type of tires specified further in this Operator's Guide.

Always maintain proper tire pressure as described further in this Operator's

Guide.

– Never modify this vehicle through improper installation or use of accessories.

Only use BRP's approved accessories.

10

_______

SAFETY INFORMATION

________

SPECIAL SAFETY MESSAGES

– Never exceed the stated load limits for this vehicle including the operator and all other added accessories.

– Never operate this vehicle without proper instruction.

Take a training course.

All operators should receive training from a certified instructor.

FOR MORE INFORMATION ABOUT ATV SAFETY , contact an authorized

Can-Am dealer to find out about available training courses nearest you.

USA and Canada only: call the Specialty Vehicle Institute of America (SVIA) at

1 800 887-2887 or in Canada, the Canada Safety Council (CSC) at 1 613 739-1535.

________

SAFETY INFORMATION

________

11

OPERATION WARNINGS

The following warning and their format have been requested by the United States

Consumer Product Safety Commission and are required to be in the Operator's

Guide for all ATVs.

NOTE: The following illustrations are general representations only. Your model may differ.

WARNING

V00A0AQ

POTENTIAL HAZARD

Operating this vehicle without proper instruction.

WHAT CAN HAPPEN

The risk of an accident is greatly increased if the operator does not know how to operate this vehicle properly in different situations and on different types of terrain.

HOW TO AVOID THE HAZARD

Beginning and inexperienced operators should complete a training course.

They should then regularly practice the skills learned in the course and the operating techniques described in this Operator's Guide.

For more information about the training course, contact an authorized

Can-Am dealer.

12

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A01Q

POTENTIAL HAZARD

Failure to follow the age recommendations for this vehicle.

WHAT CAN HAPPEN

A lack of respect for this age recommendation can lead to severe injury or death of the child.

Even though a child may be within the age group for which this vehicle is recommended, he may not have the skills, abilities, or judgment needed to operate this vehicle safely and may be involved in a serious accident.

HOW TO AVOID THE HAZARD

No one under 16 should operate this vehicle.

________

SAFETY INFORMATION

________

13

OPERATION WARNINGS

WARNING

V00A02Q

POTENTIAL HAZARD

Carrying a passenger on this vehicle.

WHAT CAN HAPPEN

Greatly reduces your ability to balance and control this vehicle.

Could cause an accident, resulting in harm to you and/or your passenger.

HOW TO AVOID THE HAZARD

Never carry a passenger. Even with a long seat that provides unrestricted operator movement, it is not designed nor intended to carry passenger(s).

14

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A03Q

POTENTIAL HAZARD

Operating this vehicle on paved surfaces.

WHAT CAN HAPPEN

The tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control.

HOW TO AVOID THE HAZARD

Never operate this vehicle on any paved surfaces, including sidewalks, driveways, parking lots and streets.

________

SAFETY INFORMATION

________

15

OPERATION WARNINGS

WARNING

V00A04Q

POTENTIAL HAZARD

Operating this vehicle on public streets, roads or highways.

WHAT CAN HAPPEN

You can collide with another vehicle.

HOW TO AVOID THE HAZARD

Never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is illegal to operate this vehicle on public streets, roads or highways.

16

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A06Q

POTENTIAL HAZARD

Riding this vehicle without wearing an approved helmet, eye protection and protective clothing.

WHAT CAN HAPPEN

The following items concern all ATV's operator:

– Riding without an approved helmet increases the chances of a severe head injury or death in the event of an accident.

– Riding without eye protection can result in an accident and increases the chances of a severe injury in the event of an accident.

– Riding without protective clothing increases the chances of severe injury in the event of an accident.

HOW TO AVOID THE HAZARD

Always wear an approved helmet that fits properly. You should also wear:

– Eye protection (goggles or face shield)

– Gloves and boots

– Long sleeved shirt or jacket

– Long pants.

________

SAFETY INFORMATION

________

17

OPERATION WARNINGS

WARNING

V00A07Q

POTENTIAL HAZARD

Riding this vehicle after consuming alcohol or drugs.

WHAT CAN HAPPEN

Could seriously affect your judgment.

Could cause you to react more slowly.

Could affect your balance and perception.

Could result in an accident or death.

HOW TO AVOID THE HAZARD

Never consume alcohol or drugs before or while riding this vehicle.

18

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A08Q

POTENTIAL HAZARD

Operating this vehicle at excessive speeds.

WHAT CAN HAPPEN

Increases your chances of losing control of the vehicle, which can result in an accident.

HOW TO AVOID THE HAZARD

Always travel at a speed which is proper for the terrain, visibility and operating conditions, and your experience.

________

SAFETY INFORMATION

________

19

OPERATION WARNINGS

WARNING

V00A09Q

POTENTIAL HAZARD

Attempting wheelies, jumps and other stunts.

WHAT CAN HAPPEN

Increases the chance of an accident, including an overturn.

HOW TO AVOID THE HAZARD

Never attempt stunts, such as wheelies or jumps. Do not try to show off.

WARNING

POTENTIAL HAZARD

Failure to inspect the vehicle before operating.

Failure to properly maintain the vehicle.

WHAT CAN HAPPEN

Increases the possibility of an accident or equipment damage.

HOW TO AVOID THE HAZARD

Always inspect your vehicle every time prior to use it to make sure the vehicle is in safe operating condition.

Always follow the inspection and maintenance procedures and schedules described further in this Operator's Guide.

20

_______

SAFETY INFORMATION

________

OPERATION WARNINGS

WARNING

POTENTIAL HAZARD

Riding on frozen waterways.

WHAT CAN HAPPEN

Breaking through the ice can lead to severe injury or death.

HOW TO AVOID THE HAZARD

Never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle and its load, as well as the force that is created by a moving vehicle.

WARNING

V00A0BQ

POTENTIAL HAZARD

Removing hands from handlebar or feet from the footrests during operation.

WHAT CAN HAPPEN

Removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the footrests, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.

HOW TO AVOID THE HAZARD

Always keep both hands on the handlebar and both feet on the footrests during vehicle operation.

________

SAFETY INFORMATION

________

21

OPERATION WARNINGS

WARNING

V00A0CQ

POTENTIAL HAZARD

Failure to use extra care when operating this vehicle on unfamiliar terrain.

WHAT CAN HAPPEN

You can come upon hidden rocks, bumps, or holes, without enough time to react.

Could result in the vehicle overturning or loss of control.

HOW TO AVOID THE HAZARD

Go slowly and be extra careful when operating on unfamiliar terrain.

Always be alert to changing terrain conditions when operating the vehicle.

22

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A0DQ

POTENTIAL HAZARD

Failure to use extra care when operating on excessively rough, slippery or loose terrain.

WHAT CAN HAPPEN

Could cause loss of traction or vehicle control, which could result in an accident, including an overturn.

HOW TO AVOID THE HAZARD

Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.

Always be especially cautious on these kinds of terrain.

________

SAFETY INFORMATION

________

23

OPERATION WARNINGS

WARNING

V00A0EQ

POTENTIAL HAZARD

Turning improperly.

WHAT CAN HAPPEN

Vehicle could go out of control, causing a collision or overturn.

HOW TO AVOID THE HAZARD

Always follow proper procedures for turning as described further in this Operator's Guide. Practice turning at low speeds before attempting to turn at faster speeds.

Do not turn at excessive speed.

24

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00AQQ

POTENTIAL HAZARD

Operating on excessively steep hills.

WHAT CAN HAPPEN

The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills.

HOW TO AVOID THE HAZARD

Never operate this vehicle on hills too steep for the vehicle or for your abilities.

Practice on smaller hills before attempting larger hills.

________

SAFETY INFORMATION

________

25

OPERATION WARNINGS

WARNING

V00A0FQ

POTENTIAL HAZARD

Climbing hills improperly.

WHAT CAN HAPPEN

Could cause loss of control or cause vehicle to overturn.

HOW TO AVOID THE HAZARD

Always follow proper procedures for climbing hills as described further in this Operator's Guide.

Always check the terrain carefully before you start up any hill.

Never climb hills with excessively slippery or loose surfaces.

Shift your weight forward.

Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.

Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

26

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A0GQ

POTENTIAL HAZARD

Going down a hill improperly.

WHAT CAN HAPPEN

Could cause loss of control or cause vehicle to overturn.

HOW TO AVOID THE HAZARD

Always follow proper procedures for going down hills as described further in this Operator's Guide.

NOTE: A special technique is required when braking as you go down a hill.

Always check the terrain carefully before you start down any hill.

Shift your weight backward.

Never go down a hill at high speed.

Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.

________

SAFETY INFORMATION

________

27

OPERATION WARNINGS

WARNING

V00A0HQ

POTENTIAL HAZARD

Improperly crossing hills or turning on hills.

WHAT CAN HAPPEN

Could cause loss of control or cause vehicle to overturn.

HOW TO AVOID THE HAZARD

Never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described further in this Operator's Guide on level ground. Be very careful when turning on any hill.

Avoid crossing the side of a steep hill if possible.

When crossing the side of a hill:

Always follow proper procedures as described further in this Operator's

Guide.

Avoid hills with excessively slippery or loose surfaces.

Shift your weight to the uphill side of the vehicle.

28

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A0IQ

POTENTIAL HAZARD

Stalling, rolling backwards or improperly dismounting while climbing a hill.

WHAT CAN HAPPEN

Could result in vehicle overturning.

HOW TO AVOID THE HAZARD

Use proper gear and maintain steady speed when climbing a hill.

If you lose all forward speed:

Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.

Apply the brakes.

Lock parking brake after you have stopped.

Dismount on uphill side, or to a side if pointed straight uphill.

If you begin rolling backwards:

Keep your weight uphill. Never open the throttle suddenly or make sudden gear changes. The vehicle could flip over backwards.

Never apply the rear brake while rolling backwards.

Apply the front brake gradually.

When fully stopped, apply rear brake as well and lock parking brake.

Dismount on uphill side, or to a side if pointed straight uphill.

Turn the vehicle around and remount, following the procedure described further in this Operator's Guide.

________

SAFETY INFORMATION

________

29

OPERATION WARNINGS

WARNING

V00A0JQ

POTENTIAL HAZARD

Improperly operating over obstacles.

WHAT CAN HAPPEN

Could cause loss of control or a collision.

Could cause the vehicle to overturn.

HOW TO AVOID THE HAZARD

Before operating in a new area, check for obstacles.

Never attempt to ride over large obstacles, such as large rocks or fallen trees.

When you go over obstacles, always follow proper procedures as described further in this Operator's Guide.

30

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A0KQ

POTENTIAL HAZARD

Skidding or sliding improperly.

WHAT CAN HAPPEN

You may lose control of this vehicle.

You may also regain traction unexpectedly, which may cause the vehicle to overturn.

HOW TO AVOID THE HAZARD

Learn to safely control skidding or sliding by practicing at low speeds and on level smooth terrain.

On extremely slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.

________

SAFETY INFORMATION

________

31

OPERATION WARNINGS

WARNING

V00A0LQ

POTENTIAL HAZARD

Operating this vehicle through deep or fast flowing water.

WHAT CAN HAPPEN

Tires may float, causing loss of traction and loss of control, which could lead to an accident.

HOW TO AVOID THE HAZARD

Never operate this vehicle in fast flowing water or in water deeper than that specified further in this Operator's Guide.

Check water depth and current before you attempt to cross any water. Water should not go above footrests.

Remember that wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.

32

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V00A0OQ

POTENTIAL HAZARD

Operating this vehicle with improper tires, or with improper or uneven tire pressure.

WHAT CAN HAPPEN

Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move around on its rim, and increases the risk of an accident.

HOW TO AVOID THE HAZARD

Always use the size and type of tires specified further in this Operator's

Guide for this vehicle.

Always maintain proper tire pressure as described further in this Operator's

Guide.

Always replace wheels or tires that are damaged.

________

SAFETY INFORMATION

________

33

OPERATION WARNINGS

WARNING

V00A0NQ

POTENTIAL HAZARD

Operating this vehicle with improper modifications.

WHAT CAN HAPPEN

Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident.

HOW TO AVOID THE HAZARD

Never modify this vehicle through improper installation or use of accessories. All parts and accessories added to this vehicle should be approved by BRP and should be installed and used according to instructions. If you have questions, consult an authorized Can-Am dealer.

Modification of the vehicle to increase speed and performance may violate the terms and conditions of your vehicle's limited warranty. In addition, certain modifications including the removal of engine or exhaust components are illegal under most laws.

34

_______

SAFETY INFORMATION

________

WARNING

OPERATION WARNINGS

V02A02Q

POTENTIAL HAZARD

Overloading this vehicle or carrying or towing cargo improperly.

WHAT CAN HAPPEN

Could cause changes in vehicle handling which could lead to an accident.

HOW TO AVOID THE HAZARD

Never exceed the stated load capacity for this vehicle including operator as well as other loads and added accessories.

Cargo should be properly distributed and securely attached.

Reduce speed when carrying cargo. Allow greater distance for braking.

Always follow the instructions in this Operator's Guide for carrying cargo.

________

SAFETY INFORMATION

________

35

OPERATION WARNINGS

WARNING

V03M01Q

POTENTIAL HAZARD

Transporting flammable or dangerous material can lead to explosions.

WHAT CAN HAPPEN

This can cause serious injury or death.

HOW TO AVOID THE HAZARD

Never transport flammable or dangerous material.

36

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SAFETY INFORMATION

________

RIDING THE VEHICLE

To fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you MUST follow. Some may be new to you while others may be common sense or obvious.

Please take the time to study this Operator's Guide and all on-product safety labels as well as the

SAFETY DVD

that came with this vehicle. They more completely describe what you should know about this vehicle before riding it.

Whether you are a new user or an experienced rider, it is important for your personal safety that you know the controls and features of this vehicle. Equally important is knowing how to properly ride.

This is a high performance ATV for off-road use only. Inexperienced riders may overlook risks and be surprised by the specific behavior of this ATV in any terrain condition.

Information in this Operator's Guide is limited. It is strongly recommended that you obtain further information and training from your local authorities, ATV clubs or a recognized ATV training organization or contact an authorized Can-Am dealer.

USA and Canada only: to find out about available training course nearest you, call the Specialty Vehicle Institute of America (SVIA) at 1 800 887-2887 or in

Canada, the Canada Safety Council (CSC) at 1 613 739-1535 ext. 227.

Persons with cognitive or physical impairments or who are high risk takers have an increased exposure to overturns or collisions which may result in injury including death.

Not all vehicles are the same. Each has its own unique performance characteristics, controls and features. Each will ride and handle differently.

Become completely familiar with the operational controls and the general operation of the vehicle before venturing into off road conditions. Practice driving in a suitable area free of hazards and feel the response of each control. Drive at low speeds. Higher speeds require greater experience, knowledge and suitable riding conditions.

Riding conditions vary from place to place. Each is subject to weather conditions which may radically change from time to time and from season to season.

Riding on sand is different than riding on snow or through forests or marshes.

Each location may require a greater degree of awareness and skills. Show good judgement. Always proceed with caution. Please do not take any unnecessary risks that could leave you stranded or possibly injured.

Never assume that the vehicle will go everywhere safely. Sudden changes in terrain caused by holes, depressions, banks, softer or harder “ground” or other irregularities may cause the vehicle to topple or become unstable. To avoid this, slow

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

________ ________

SAFETY INFORMATION 37

RIDING THE VEHICLE down and always observe the terrain ahead. If the vehicle does begin to topple or tip over, the best advice is to immediately get off... AWAY from the direction of the tip over!

Pre-Ride Inspection

WARNING

Perform a pre-ride inspection before each ride to detect potential problems during operation. The pre-ride inspection can help you monitor wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of a breakdown or crash. See an authorized

Can-Am dealer if necessary.

Before using this vehicle, the operator should always:

– Apply parking brake and check if it operates properly.

– Check tire pressure and condition.

– Check wheels and bearings for wear and damage.

– Check location of controls and ensure they work properly.

– Verify if steering operates freely.

– Activate throttle control lever several times to ensure it operates freely. It must return to idle position when released.

– Activate the brake lever and brake pedal to make sure the brakes fully apply.

They must fully return when released.

– Ensure front brake lever position is adjusted to suit drivers hand.

– Check all brake line fittings for tightness and against leaks.

– With parking brake correctly applied, activate the clutch lever. It must fully return when released.

– Check drive chain for adjustment and lubrication.

– Check sprockets for wear and damages.

– Check tightening of rear axle fasteners.

– Check swing arm, if any lateral play is detected DO NOT USE THE VEHICLE .

– Check fuel, oil and coolant levels.

– Check for oil leaks on the engine, oil tank and transmission.

– Check radiator cleanliness.

– Clean headlights and taillight.

– Ensure seat is properly latched.

– If you transport cargo, respect load capacity. Ensure cargo is properly secured to the vehicle.

– Look and feel for loose parts while engine is off. Check fasteners.

– Ensure the path of travel is free of persons and obstacles.

38

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SAFETY INFORMATION

________

RIDING THE VEHICLE

– Check operation of ignition switch, engine start button, emergency engine stop switch, headlights, taillight and indicator lights.

– Start engine, remove parking brake and drive forward slowly a few feet then apply all brakes individually to test them.

Correct any problem you may have found before riding. See an authorized

Can-Am dealer if necessary.

Clothing

Actual weather conditions should help you decide how to dress. However, it is important that the operator always wears the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants. This type of clothing will provide you protection from some of the minor hazards you may encounter en route. The operator must never wear loose clothing such as a scarf that may get entangled in the vehicle or on tree branches and shrubs. Depending on conditions, antifogging goggles or sunglasses may be required. Different colored lenses available for goggles or sun glasses help you distinguish terrain variations. Sunglasses should only be worn during the daytime.

________

SAFETY INFORMATION

________

39

RIDING THE VEHICLE

Approved helmet

Eye protection

Rigid chin guard

Chest protector

Long sleeves

Gloves

Long, sturdy pants

Boots

V00A0RN

Carrying Passenger

This vehicle is designed specifically to carry an operator only. This vehicle is not designed nor intended to carry passenger(s). Carrying passenger(s) may affect the stability and your control of the vehicle.

Carrying Loads

Never load cargo on this vehicle.

Recreational Riding

Respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other

40

_______

SAFETY INFORMATION

________

RIDING THE VEHICLE users on the trail. Always stay to the complete right of the trail and do not zig zag to one side of the trail then the other. Be prepared to stop or pull off to the side if another trail user appears in front of you.

Join a local ATV club. It will provide you with a map and advice or inform you where you can ride. If a club does not exist in your area, help to start one. Group riding and club activities provide a pleasurable, social experience.

Always keep a safe distance from other riders. Your judgment of speed, terrain conditions, weather, mechanical condition of your vehicle and the “trust in judgment” you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other motorized vehicle, cannot stop “on a dime”.

Before you ride, tell someone where you are planning to travel and your expected time of return. Never consume alcohol or drugs before or while riding!

Depending on the length of your ride, carry additional tools or emergency equipment. Find out where you can get additional gasoline and oil. Be prepared for the possible conditions you may encounter. An emergency first aid kit should always be a consideration.

Environment

One of the benefits of this vehicle is that it can take you off the beaten path away from most communities. However, you should always respect nature and the rights of others to enjoy it. Do not ride in environmentally sensitive areas. Do not drive over forest crops or shrubs... nor cut down trees or take down fencing... nor spin your wheels and destroy the terrain. “Tread Lightly”.

Chasing wildlife is in many areas illegal. Wildlife can die of exhaustion after being chased by a motorized vehicle. If you encounter animals on the trail, stop and observe quietly and with caution. It will be one of the better memories of your life.

Observe the rule... “what you take in, carry out”. Do not litter. Do not start campfires unless you have permission to do so... and then only... away from dry areas.

The hazards you may create on the trail may cause injury to others or yourself, even at a later date.

Respect farm lands. Always obtain the permission of the landowner before riding on private land. Respect crops, farm animals and property lines. If you come to a closed a gate, close it again behind you.

Finally, do not pollute streams, lakes or rivers and do not modify the engine or muffling system, or remove any of its components.

Design Limitation

Although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose.

The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance.

________

SAFETY INFORMATION

________

41

RIDING THE VEHICLE

Off-Highway Operation

The very nature of off-highway operation is dangerous. Any terrain, which has not been specially prepared to carry vehicles, presents an inherent danger where angularity, terrain substance and exact steepness are unpredictable. The terrain itself presents a continual element of danger, which must be knowingly accepted by anyone venturing over it.

An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehicle, nor should it be operated on steep or treacherous terrain.

General Operating and Safety Precautions

Care, caution, experience and driving skill are the best precautions against the hazards of vehicle operation.

Whenever there is the slightest doubt that the vehicle can safely negotiate an obstacle or a particular piece of terrain, always choose an alternate route.

In off-road operation, power and traction, not speed, are important. Never drive faster than visibility and your own ability to select a safe route permit.

Constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tip over or rollover.

Never operate the vehicle if the controls do not function normally.

When stopped or parked, always apply the parking brake. This is especially important when parking on a slope. On very steep inclines or if the vehicle is carrying cargo, the wheels should be blocked using rocks or bricks. Remember to turn the fuel valve to the closed position.

Uphill Driving

Due to configuration, this vehicle has excellent climbing ability, so much so that tip over is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle can readily negotiate such a condition, however, in doing so, when the front of the vehicle is driven to a point that the vehicle's balance changes rearward tip over can occur.

The same situation may apply if an embedded object causes the front of the vehicle to climb more than desired. If such a situation occurs take an alternate route.

Be aware of side hilling dangers when doing so.

It is also wise to know the terrain condition on the other side of the hill or bank. All too often there exists a sharp drop-off that is impossible to negotiate or descend.

42

_______

SAFETY INFORMATION

________

RIDING THE VEHICLE

Downhill Driving

This vehicle can climb steeper slopes that it can descend safely. Therefore, it is essential to assure that a safe route exists to descend a slope before you climb it.

Decelerating while negotiating a slippery downhill slope could “toboggan” the vehicle. Maintain steady speed and/or accelerate slightly to regain control.

Side Hilling

Whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addition, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill with the slide. Avoid all objects or depressions that will intensify the raising of one side of the vehicle higher than the other, thus causing rollover.

Drop-Offs

This vehicle will “bottom-out” and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tip over.

WARNING

Avoid negotiating drop-offs. Reverse and select an alternate route.

RIDING THE VEHICLE

While doing so in low risk driving situations you will test for grip level and keep yourself alerted to how the vehicle reacts to your control inputs. Always keep brake pedal, footrests, floor boards, brake and throttle levers free of snow and ice.

Frequently wipe snow off seat, handgrips, head and tail lamps.

The depth of the snow cover may hide rocks, tree stumps or other objects and if it is wet may totally impede the drivability as the vehicle becomes bogged down or completely looses traction in slushy snow. Look far ahead and always be watchful of any visible clues that might indicate the presence of such obstacles. In doubt steer clear. Avoid driving on any frozen body of water before checking that the ice will safely support the ATV, its riders and its load of cargo. Remember that a given thickness of ice may be sufficient to support a snowmobile but not an ATV of an identical weight because of the smaller load bearing surface of the four tire contact patches as compared to that of a snowmobile track and skis.

Always remember that the vehicle handling and stability is affected when riding with a passenger. So never attempt maneuvers with a passenger that may cause the vehicle to enter into a slide that if halted abruptly will result in the ejection of the passenger and/or a vehicle roll or tipover.

To maximize comfort and avoid frostbite, always wear clothing and ATV protective equipment appropriate for the weather conditions you will be exposed to during your ride.

At the end of each ride it is a good practice to clean the vehicle body and all moving components (brakes, steering components, drivelines, controls, radiator fan etc.) from any snow or ice accumulations. Wet snow will turn to ice during the shut down period and become more difficult to remove at the next pre-ride inspection.

Riding Techniques

Riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it fall and pin you down.

This vehicle is not designed for jumping nor can it, or you, absorb the energy of high impacts such as jumping. Performing “wheelies” can cause the vehicle to flip over onto you. Both practices have a high risk for you and should be avoided at all times.

To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet.

To minimize the possibility of any leg or foot injury, keep your feet on the footrests at all times. Do not direct your toes outwards nor place your foot out to assist turning as they can be hit or snagged by passing obstacles or may contact the wheels.

44

_______

SAFETY INFORMATION

________

RIDING THE VEHICLE

V00A0UL

Even though there is an adequate suspensions system on this vehicle there are

“washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “Posting” or riding in a crouched position will often be required. Slow down and allow your flexed legs to absorb impact.

This vehicle is not designed for riding on roads or highways. In most places it is an illegal practice. Riding your vehicle on roads or highways could cause a collision to occur with another vehicle.

The tires of this vehicle are not suited for paved road use. Also this vehicle is not equipped with a rear differential (rear wheels are always turning at the same speed). For these reasons, pavement may seriously affect the handling and control of the vehicle.

Riding on roads or soft shoulders may confuse other road users, especially if your lights are on.

If you have to cross a road, the lead driver should get off his vehicle, then observe and give directions to the other riders. The last person after crossing then assists the lead driver to cross. Do not travel on sidewalks. They are designated for pedestrian use.

Water can be a unique hazard. If it is too deep the vehicle may “float” and topple.

Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A loss of traction may occur.

Do not attempt to enter the water at high speed. The water will act as a brake and could throw you off the vehicle.

________

SAFETY INFORMATION

________

45

RIDING THE VEHICLE

V00A0VL

Water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water.

Mud or marsh lands may be encountered near water. Be prepared for sudden

“holes” or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation.

If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... it is a sure indication that the ice thickness will vary.

If in doubt, do not attempt to cross.

Ice will also affect the control of the vehicle. Slow down and do not “gun” the throttle. This will only result in spinning of the tires and possible tip over of the vehicle. Avoid rapid braking. This again will possibly result in an uncontrolled slide and tip over of the vehicle. Slush should be avoided at all times since it could block the operation or controls of the vehicle.

Riding in snow may affect the brakes stopping ability. Safely reduce speed and allow greater distance for braking. Snow projection may cause ice build up or snow accumulation on brake components and controls. Apply brakes frequently to prevent ice or snow accumulation. Carefully inspect the brake system before each ride and always keep brake pedal, footrests, floor boards and brake levers free of snow and ice.

Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become “bogged” down. If this occurs look for a firmer base. Again, the best advice is to slow down and be watchful of the conditions.

46

_______

SAFETY INFORMATION

________

RIDING THE VEHICLE

When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on your body if caught, do not use it in areas where there are low hanging branches or obstacles.

Riding on loose stones or gravel is very similar to riding on ice. They will affect the steering of vehicle... possibly causing it to slide and tip over especially at high speeds. In addition, braking distance may be a affected. Remember that

“gunning” the throttle or sliding may cause loose stones to be ejected rearwards into the path of another rider's way. Never do it deliberately.

V00A0WL

If you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels.

Respect and follow all posted trail signs. They are there to help you and others.

Obstacles in the “trail” should be traversed with caution. This includes loose rocks, fallen trees, slippery surfaces, fences, posts, and embankments and depressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Small rocks or fallen trees may be safely crossed... approach at a 90° angle. Stand on the footrests while keeping your knees flexed. Adjust speed without losing momentum and do not “gun” the throttle. Hold handlebar firmly. Place your body weight rearwards and proceed. Do not try to lift the vehicle front wheels off the ground.

Be aware that the object may be slippery or may move while crossing.

When driving on hills or slopes two things are highly important... be prepared for slippery surfaces or terrain variations and obstacles and... use proper body positioning.

When stopped or parked always apply the parking device. This is especially important when parking on a slope. On very steep inclines or if the ATV is carring a cargo, the wheels should be blocked using rocks or bricks.

________

SAFETY INFORMATION

________

47

RIDING THE VEHICLE

Uphill

To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If it is necessary to increase power to maintain a constant speed, do it gradually, without any sudden inputs to throttle lever. Keep your body weight forward towards the top of the hill. Keep your feet on the footpegs. Maintain a constant speed if possible. Do not accelerate abruptly or over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you. If the hill is too steep and you cannot proceed or the vehicle begins to roll backwards, apply the brake, being careful not to slide. Put the parking brake, dismount, then remove the parking brake while maintaining brakes applied. Then use the “U” turn or “K” turn (while walking back, next to the vehicle on the up hill side and with a hand on the brake lever, slowly back the rear of the vehicle toward the top of the hill then drive downhill). Always walk or dismount on the upside of the slope while keeping clear of the vehicle and its rotating wheels. Do not try to hold on to the vehicle if it begins to topple. Stay clear. Do not ride over the crest of the hill at high speed.

Obstacles, including sharp drop-offs, may exist.

V00A0XL

Downhill

Keep your body weight rearwards. Apply the brake gradually to prevent skidding.

Do not “coast” down the slope using solely engine compression or in neutral gear.

48

_______

SAFETY INFORMATION

________

RIDING THE VEHICLE

V00A0YL

Side Hilling

This is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you ALWAYS keep your body weight on the upside of the slope... and be prepared to dismount on that side should the vehicle begin to topple.

Do not try to stop or save the vehicle from damage.

V00A0ZL

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

________ ________

SAFETY INFORMATION 49

IMPORTANT ON-PRODUCT LABELS

Hang Tag

This vehicle comes with a hang tag and labels containing important safety information.

Any person who rides this vehicle should read and understand this information before riding.

vmo2009-005-003_en

704901107 vmo2006-005-009_en

50

Vehicle Safety Labels

The following labels are on your vehicle and they should be considered permanent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized Can-Am dealer.

NOTE: The following illustrations used in this Operator's Guide are a general representation only. Your model may differ.

_______

SAFETY INFORMATION

________

IMPORTANT ON-PRODUCT LABELS vmo2008-011-021_a vmo2008-011-023_a vmo2008-011-061_b

UNDERNEATH ACCESS COVER vmo2008-011-022_a vmo2008-011-098_b vmo2008-011-025_a

________

SAFETY INFORMATION

________

51

IMPORTANT ON-PRODUCT LABELS

NEVER USE UNDER

THE INFLUENCE OF

DRUGS OR ALCOHOL.

vmo2009-003-004_en

LABEL 1 vmo2010-004-002_en

LABEL 4

V01M07Z

LABEL 5

V01M02Z

LABEL 2

V02M05Y

LABEL 3

Improper tire pressure or overloading can cause loss of control, resulting in SEVERE INJURY or

DEATH.

LOAD

UP TO

100 kg

COLD TIRE PRESSURE

FRONT

MAX: 48.3 kPa (7 PSI)

(220 lb) REAR

MAX: 48.3 kPa (9 PSI)

MIN: 34.5 kPa (7 PSI)

ALWAYS maintain proper tire pressure as shown.

NEVER set tire pressure below minimum. It could cause the tire to disloge from the rim.

NEVER exceed the vehicle load capacity of 100 kg (220 lb)

Including weight of operator and accessories.

704901365

LABEL 6 - DS 450™/DS 450™ X™ XC

52

_______

SAFETY INFORMATION

________

IMPORTANT ON-PRODUCT LABELS

Compliance Labels

Improper tire pressure or overloading can cause loss of control, resulting in SEVERE INJURY or

DEATH.

LOAD

UP TO

100 kg

COLD TIRE PRESSURE

FRONT

MAX: 68.9 kPa (10 PSI)

(220 lb) REAR

MAX: 62.1 kPa (9 PSI)

MIN: 48.3 kPa (7 PSI)

ALWAYS maintain proper tire pressure as shown.

NEVER set tire pressure below minimum. It could cause the tire to disloge from the rim.

NEVER exceed the vehicle load capacity of 100 kg (220 lb)

Including weight of operator and accessories.

704902001

LABEL 6 - DS 450™ X™ MX vmo2010-010-100_a

LABEL 7

704902867

LOCATED ON LEFT SIDE MEMBER OF

FRAME

ACN 097 370 100

POWER

PUISSANCE kW

WET WEIGHT kg

THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS.

CE VEHICULE EST UN VEHICULE TOUT TERRAIN QUI N'EST PAS DESTINÉ À ÊTRE UTILISÉ SUR

LES VOIES PUBLIQUES.

vmo2008-011-091

LOCATED ON RIGHT SIDE MEMBER OF

FRAME vmo2008-011-090

LABEL 8

704902057

TYPICAL - LOCATED ON LEFT SIDE MEMBER OF FRAME

________

SAFETY INFORMATION

________

53

IMPORTANT ON-PRODUCT LABELS

Technical Information

Label

vmo2008-011-024_b

TYPICAL

1. Drive chain label

DRIVE CHAIN

DRIVE CHAIN MUST BE WELL ADJUSTED AND

LUBRIC ATED. FREE PL AY IS xx mm (x/x") WITH

DRIVER ON VEHICLE. SEE OWNERS MANUAL

FOR COMPLETE INSTRUCTIONS.

vmo2008-011-088_en xx mm (x/x")

While reading this Operator’s Guide, remember that:

WARNING

54

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

_______ ________

SAFETY INFORMATION

VEHICLE

INFORMATION

_______________

55

CONTROLS/INSTRUMENT/EQUIPMENTS

9

7

6

3

5

11 vmo2009-005-002_c

TYPICAL

While reading this Operator’s Guide, remember that:

WARNING

56

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

______________

1

8

4

2

10

1) Throttle Lever

The throttle lever is located on the RH side of the handlebar.

When pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear when clutch is engaged.

When released, the engine speed should return automatically to idle and the vehicle will gradually slow down.

CONTROLS/INSTRUMENT/EQUIPMENTS sition. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.

vmo2008-011-001_a

1. Throttle lever

2. To accelerate

3. To decelerate

WARNING

Always release the throttle when shifting gears. Shifting gears without releasing the throttle, could cause loss of control including the vehicle to overturn and mechanical damages.

vmo2008-011-002_a

1. Brake lever

2. To apply brake

Front Brake Lever Adjustment

The brake lever can be adjusted to suit operator preferences.

Turn adjustment cam from position 0 to 4, position 0 being the position with the brake lever farther from the handlebar.

Validate brake lever adjustment position when seated on the vehicle by using the lower number on the adjustment cam.

2) Front Brake Lever

The front brake lever is located on the

RH side of the handlebar.

When compressed, the front brakes are applied. When released, it should automatically return to its original povmo2008-011-003_a

1. Adjustment cam

2. Brake lever

3. Adjustment position, when seated on the vehicle

_______________

57

CONTROLS/INSTRUMENT/EQUIPMENTS

3) Clutch Lever

The clutch lever is located on the LH side of the handlebar.

When compressed, the clutch is disengaged. When released, the clutch is engaged.

vmo2008-011-004_a

1. Clutch lever

2. To disengage

3. To engage

WARNING

Always release the throttle when shifting gears. Shifting gears without releasing the throttle, could cause loss of control including the vehicle to overturn and mechanical damages.

4) Parking Brake

The parking brake is located on the RH side of the handlebar.

When applied, it temporarily prevents the vehicle from moving. Useful when the brake needs to be locked for example such as doing a K-turn, during transportation or when the vehicle is not in operation.

vmo2008-011-005_a

1. Parking brake

WARNING

Always use the parking brake when the vehicle is not in operation.

WARNING

Make sure parking brake is fully disengaged before operating the vehicle.

When you ride the vehicle, brakes that are caused to drag by a continuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire.

To engage mechanism: Squeeze front brake lever and maintain while moving lever lock with a finger. Front brake lever is now compressed and applying front brakes.

vmo2008-011-005_b

Step 1: Squeeze front brake lever and maintain

Step 2: Move parking brake lever to desired position

58

______________

NOTE: Parking brake can be adjusted in four (4) different positions.

CONTROLS/INSTRUMENT/EQUIPMENTS vmo2008-011-006_a

PARKING BRAKE POSITIONS

NOTICE Parking brake position can vary depending on brake pads wear.

Ensure when the parking brake is applied that the vehicle stays securely in place.

To release mechanism: Squeeze front brake lever. Lever lock should automatically return to its original position. Front brake lever should return to rest position. Always release parking brake before riding.

5) Multifunction Switch

The multifunction switch is located on the LH side of the handlebar.

The controls located on this multifunction switch housing are: vmo2008-011-007_a

1. Headlights switch

2. Emergency engine stop switch

3. Engine start button

Headlights Switch vmo2008-011-008_a

HEADLIGHTS SWITCH FUNCTIONS

1. Headlights switch

2. Low beam

3. High beam

NOTE: Place ignition switch to ON

“without headlights” position to turn off the headlights.

_______________

59

CONTROLS/INSTRUMENT/EQUIPMENTS

Refer to

STARTING THE ENGINE

in

OPERATING INSTRUCTIONS

section for proper starting procedure.

vmo2008-011-027_a

IGNITION SWITCH POSITIONS

1. OFF

2. ON “with light”

3. ON “without light”

Emergency Engine Stop Switch

This switch is used to stop the engine and as an emergency control.

To stop engine, fully release throttle lever then use the emergency engine stop switch.

NOTE: While engine can be stopped by turning ignition key OFF, we recommend the engine be stopped by the emergency engine stop switch.

vmo2008-011-009_b

1. Engine start button

6) Ignition Switch

The ignition switch is located on the left side of the vehicle, on top of the body panel.

it is a key-operated 3 position switch.

vmo2008-011-009_a

1. Emergency engine stop switch

2. OFF

3. RUN vmo2008-011-027_a

IGNITION SWITCH POSITIONS

1. OFF

2. ON “with headlights”

3. ON “without headlights”

Engine Start Button

The start button is used to start the engine. When the start button is pushed, the starter motor will crank the engine.

______________

60

Insert key in switch and turn to the desired position. To remove key, turn key to OFF position then pull it out.

NOTE: When selecting either ON with headlights or ON without headlights, the taillight will be on. On both ON positions, the lights will be on with the engine running or not. Always turn the ignition key to OFF position after engine has been stopped.

7) Indicator Lamps

CONTROLS/INSTRUMENT/EQUIPMENTS

8) Rear Brake Pedal

The rear brake pedal is located on the

RH side of the vehicle, in front of the footpeg.

When pressed down, the rear brake is applied. When released, it should return to its original position.

vmo2008-011-012_a

1. Rear brake pedal vmo2008-011-028_b

1. Neutral (N) indicator lamp

2. Check engine indicator lamp

3. Low fuel level indicator lamp

NOTE: Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain.

Transmission is in neutral position.

Lamp ON (1) : Engine fault, refer to TROUBLESHOOTING section or contact an authorized Can-Am dealer.

Lamp blinks: Engine is under a protection mode (limp home), contact an authorized Can-Am dealer.

Low fuel level. There is approximately 2.5 L (0.6 U.S.

gal) of fuel left in fuel tank.

(1)

The lamp stays ON when the ignition switch key and emergency engine stop switch are in running position and the engine is not running.

9) Transmission Lever

The transmission lever is located on the LH side of the vehicle, in front of the footpeg.

vmo2008-011-011_a

LH SIDE OF VEHICLE

1. Transmission lever

Refer to

SHIFTING THE TRANSMIS-

SION

in

OPERATING INSTRUCTIONS

section for more details.

_______________

61

CONTROLS/INSTRUMENT/EQUIPMENTS

10) Tool Kit

The tool kit is located in the service compartment underneath seat.

Seat Removal

Pull latch rearward while gently lifting rear of seat. Continue lifting movement until you can release seat retaining devices, then completely remove seat.

vmo2008-011-029_a

1. Tool kit

The tool kit contains tools for basic maintenance.

11) Seat Latch

Located underneath rear end of seat.

It allows the removal of seat to give access to air filter housing and service compartment.

vmo2008-011-030_a

1. Seat latch

Seat Installation

Insert seat front upper slot into coolant tank hook, then make sure seat middle tab is well engaged. When seat rests in its position, firmly push seat down to latch.

NOTE: A distinctive snap will be felt.

Double check that the seat is secure by giving it a tug to confirm proper latching.

vmo2009-023-002_c

1. Seat latch vmo2008-011-031_a

1. Upper slot

2. Middle tab

62

______________

WARNING

Make sure seat is securely latched before riding.

CONTROLS/INSTRUMENT/EQUIPMENTS

_______________

63

FUEL

Recommended Fuel

Use premium unleaded gasoline, available from most service stations or oxygenated fuel containing a maximum total of 10% of ethanol or methanol or both. The gasoline used must have the following recommended minimum octane rating.

MINIMUM OCTANE RATING

Inside North

America

(91 (RON + MON)/2)

Outside North

America

95 RON

NOTICE Never experiment with other fuels. The use of unrecommended fuel can result in vehicle performance deterioration and damage to critical parts in the fuel system and engine components.

Fueling Procedure

WARNING

– Always stop engine before refueling. Open cap slowly.

– If a differential pressure condition is noticed (whistling sound heard when loosening fuel tank cap) have vehicle inspected and/or repaired before further operation.

– Fuel is flammable and explosive under certain conditions.

– Never use an open flame to check fuel level.

– Never smoke or allow flame or spark in vicinity.

– Always work in a well-ventilated area.

– Never top up the fuel tank before placing the vehicle in a warm area. As temperature increases, fuel expands and may overflow.

– Always wipe off any fuel spillage from the vehicle.

NOTICE Never place anything over fuel tank cap because the vent hole on the top of fuel tank cap can be blocked and the engine could misfire.

1. Stop engine.

2. Do not allow anyone to remain seated on the vehicle while filling.

3. Unscrew fuel tank cap counterclockwise to remove it.

4. Insert the spout into the filler neck.

64

______________

FUEL

5. Pour fuel slowly so that air can escape from the tank and prevent fuel flow back. Be careful not to spill fuel.

6. Stop filling when the fuel reaches the bottom of filler neck.

Do not overfill.

7. Fully tighten fuel tank cap clockwise.

8. Position vent tube in steering column.

vmo2008-011-106_a

1. Fuel tank cap

2. Vent tube

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

_______________

65

OPERATING INSTRUCTIONS

Operation During Break-In

Period

Engine

A break-in period of 10 operating hours is required before running the vehicle at sustained full throttle.

During this period, maximum throttle should not exceed 1/2 to 3/4 opening.

However, brief full acceleration and speed variations contribute to a good break-in. Continued wide open throttle accelerations, prolonged cruising speeds and engine overheating are detrimental during the break-in period.

Starting the Engine

Insert key in ignition switch and turn to

ON position.

Shift transmission to NEUTRAL position or press and hold clutch lever.

vmo2008-011-019_c vmo2008-011-027_b

Place the emergency engine stop switch to RUN position.

vmo2008-011-004_b

Press and hold engine start button until engine starts.

vmo2008-011-038_b

Release button immediately when engine has started.

66 vmo2008-011-038_a

______________

OPERATING INSTRUCTIONS vmo2008-011-038_c

WARNING

Do not apply throttle while starting.

Shifting the Transmission

Gearshift Control

To shift the transmission, pull in the clutch lever, then operate transmission lever as follows.

WARNING

Always use the clutch lever to upshift or downshift.

One full stroke of the pedal shifts the transmission to the next higher or lower gear in the shifting sequence.

The pedal should automatically return to its original position.

To upshift to a higher gear, put the end of your boot under gearshift lever and lift up the pedal one full stroke. To downshift, lean the tip of the gearshift pedal and depress pedal one full stroke.

vmo2008-011-019_g

WARNING

Always release the throttle when shifting gears. Shifting gears without releasing the throttle, could cause loss of control or cause the vehicle to overturn.

NOTICE Make sure parking brake is fully disengaged before operating vehicle.

Stopping the Engine

WARNING

Avoid parking vehicle on slope.

Release throttle and completely stop the vehicle.

_______________

67

OPERATING INSTRUCTIONS

WARNING

Always use the clutch lever when shifting gears.

vmo2008-011-001_b

Apply the parking brake.

vmo2008-011-019_d

Set the emergency engine stop switch to OFF position.

vmo2008-011-006_a

Depress and hold clutch lever.

vmo2008-011-009_c

Turn ignition key to OFF position and remove key.

vmo2008-011-004_b

Shift to 1 st gear.

68

______________

OPERATING INSTRUCTIONS

NOTICE Immersion of the vehicle can cause serious damage if the correct restart procedure is not followed.

vmo2008-011-027_c

What to Do if Vehicle Is

Turned Over

When vehicle is turned over or stays tilted on the side, put the vehicle back on its wheels, then wait 3 to 5 minutes before starting the engine.

Refer to

MAINTENANCE INFORMA-

TION

and inspect the following.

– Inspect air filter housing drain tube for oil accumulation, if any oil is found, clean air filter and air filter housing.

– Check engine oil level and refill if necessary.

– Check engine coolant level and refill if necessary.

What to Do if Vehicle Is

Immersed in Water

Should the vehicle become immersed, it will be necessary to take it to an authorized Can-Am dealer as soon as possible.

NEVER START THE ENGINE!

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

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69

TUNE YOUR RIDE

WARNING

Suspension, steering angle and track width adjustment could affect vehicle handling and are interrelated. Always take time to familiarize yourself with the vehicle's behavior after any suspension, steering angle or track width adjustment have been made.

Steering Alignment (Toe)

To align handlebar and adjust toe, proceed as follows:

1. Place vehicle on level surface.

2. Position handlebar so that it is in straight ahead position by measuring from the extremities of the handlebar to a rear fixed point.

vmr2008-029-043_a

A. Front distance

B. Rear distance vmr2008-029-045_a

A. Same length

NOTE: The reference point must be the same to each side.

3. Tie handlebar to prevent movements during alignment.

4. Measure the distance between front wheels — center to center.

vmr2008-029-044_a

C. Same height

Refer to the following chart for alignment specification.

MODEL

All Models

TOTAL TOE-IN (MM)

0 mm to 6.35 mm

(0 in to .25 in)

Toe-in =

Rear distance (B) – Front distance (A)

5. Set alignment of wheel by adjusting tie-rod.

70

______________

TUNE YOUR RIDE vmr2008-029-033_b

WHEEL SIDE SHOWN

1. Tie-rod

2. Tie-rod lock nut (one per tie-rod end)

6. Recheck the measurement after torquing tie-rod lock nuts.

Rear Track Width

Adjustment

(X xc and X mx)

The rear track width, measured outside the wheels, can be adjusted from

117 cm to 127 cm (46 in to 50 in) by moving spacers inside or outside rear wheel hubs.

To adjust, proceed as follows on both sides :

1. Remove wheel, see procedure in the

MAINTENANCE PROCEDURES

section.

2. Remove and discard the cotter pin.

3. Unscrew the rear wheel hub nut using a 41 mm socket and a pry bar as shown.

vmr2008-028-020_a

1. 41 mm socket

2. Pry bar

4. Adjust track width by putting the desired amount of spacers between rear axle flange and wheel hub (inner side of wheel hub). Refer to the

TRACK WIDTH SPACER AR-

RANGEMENT

table below to properly adjust track width.

5. Apply CV GREASE (P/N 293 550

019) on drive axle splines.

6. Install wheel hub. Align a wheel hub opening with a cotter pin hole.

vmr2008-028-024_a

1. Wheel hub opening

2. Cotter pin hole

7. Install the unused spacers on the outer side of hub.

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71

TUNE YOUR RIDE vmo2009-005-001_a

1. Spacer on inner side

2. Unused spacers on outer side

WARNING

Always install all 4 spacers on each axle side. The spacers not installed on inner side of wheel hub must be installed on outer side.

8. Install flat washer and nut then torque nut to 260 N•m ± 15 N•m

(192 lbf•ft ± 11 lbf•ft).

If necessary, tighten nut further until one of its grooves is aligned with the cotter pin hole and hub opening.

WARNING

Never unscrew wheel hub nut to align one of its grooves with a cotter pin hole.

9. Install a NEW cotter pin.

Track Width Spacer Arrangement

INNER

SIDE OF

HUB

0

1

2

3

4

OUTER

SIDE OF

HUB

4

3

2

1

0

TOTAL TRACK

WIDTH

117 cm (46 in)

119.5 cm (47 in)

122 cm (48 in)

124.5 cm (49 in)

127 cm (50 in)

Caster Adjustment

(X xc and X mx)

The caster angle is the angle between the vertical and the steering knuckle pivot axis in a the longitudinal axis.

A higher caster angle improves directional stability but increases steering effort. For best controls in bumpy trails, select a high caster angle.

A lower caster angle gives a quicker steering response but less directional stability. For best maneuverability on trails with low speed tight turns, select a low caster angle.

The caster angle is factory preset at 8°.

It is possible to adjust it from 4° to 8° on the X xc model and from 3° to 10° on the X mx model.

The caster angle variation is obtained by moving shims in front or behind the upper suspension arms bearing housings.

WARNING

Adjust LH and RH caster angles to the same value.

72

______________

TUNE YOUR RIDE

NOTE: The caster, camber and steering alignment (toe) are interrelated.

Start from the factory settings and customize each adjustment one at a time. Correct the other adjustments if needed.

To adjust, proceed as follows on both sides :

1. Remove wheel, see procedure in the

MAINTENANCE INFORMA-

TION

section.

2. Keeping the vehicle on jack stands, remove the bolts retaining the upper suspension arm to the frame.

1 2

3 4

5 vmr2008-030-009_a

TYPICAL

1. Upper suspension arm

2. Upper suspension arm bolts

3. Pull the upper suspension arm just enough to be able to add or remove shims.

4. Adjust the desired amount of shims, from side to side of the upper suspension arm bearing housings, Refer to the following illustration and the

CASTER ADJUSTMENT GUIDE

below. Keep the total amount of shims across each bearing housing.

NOTE: Always move the same amount of shims in front or behind both of the upper suspension arm bearing housings. Use the following illustration and table to place shims correctly in all four positions across the suspension arm bearing housings.

vmo2009-023-100_a

TYPICAL - SHIM POSITION RH

1. Position 1

2. Position 2

3. Position 3

4. Position 4

5. Suspension arm

5. Install the suspension arm bolts with NEW elastic nuts and torque to 42 N•m - 54 N•m

(31 lbf•ft - 40 lbf•ft).

Caster Adjustment Guide

DS 450 X xc

CASTER

ANGLE

2

1

0

4

3

1

SHIM POSITION

2 3 4

0

1

6

5

0

1

2

3

4

4

3

2

2

3

4

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73

TUNE YOUR RIDE

DS 450 X mx

CASTER

ANGLE

10°

2

1

0

4

3

6

5

1

SHIM POSITION

2 3 4

7 0 7 0

5

6

7

3

4

1

2

2

1

0

4

3

6

5

5

6

7

3

4

1

2

Camber Adjustment (X mx)

The camber angle is the angle between the vertical and the steering knuckle pivot axis in a the transversal axis.

Adjusting the camber angle changes the front wheels inclination and has an effect on the steering stability an feedback.

On these models, the camber angle is negative.

The front knuckles camber angle is preset at 12° but it is possible to adjust it degree by degree from 11° to 15°.

The camber angle variation is obtained by moving shims from side to side of the upper ball joint mounting sleeve on the suspension arm.

vmo2009-010-001_a

1. Suspension arm

2. Ball joint assembly

3. Lock nut

4. Retaining nut

5. Mounting sleeve

NOTE: The caster, camber and steering alignment (toe) are interrelated.

Start from the factory settings and customize each adjustment one at a time. Correct the other adjustments if needed.

To adjust the camber angle, proceed as follows on each side:

1. Support vehicle securely using jack stands.

2. Loosen the lock nut several turns, then loosen the retaining nut.

3. Remove the nuts and the spacer(s).

4. Pull the top of the wheel outwards enough to free the upper ball joint from the suspension arm. Prevent the spacers from falling off.

5. Install the desired amount of spacers on the ball joint threaded rod against the ball joint. Refer to the following illustration and the

CAM-

BER ADJUSTMENT GUIDE

below.

6. Install the ball joint through the suspension arm sleeve.

7. Install the remaining shims in the ball joint threaded rod against the sleeve.

74

______________

NOTICE Never install the ball joint retaining nut directly on the suspension arm sleeve. Always install at least one spacer between the nut and the sleeve.

8. Install the retaining nut an torque it to 42 N•m - 54 N•m

(31 lbf•ft - 40 lbf•ft).

9. Install the lock nut and torque it to 42 N•m - 54 N•m

(31 lbf•ft - 40 lbf•ft).

vmo2009-010-001_b

SHIM POSITION

1. Position 1

2. Position 2

NOTE: The angle set up refers to the steering knuckles pivot axis.

Camber Adjustment Guide

NOTE: For both LH and RH, position 1 refers to the nuts side and position 2 refers to the ball joint side.

CAMBER

ANGLE

SHIM POSITION

1 2

1 4 11°

12°

13°

14°

15°

2

3

4

5

3

2

1

0

TUNE YOUR RIDE

Suspension Adjustments

Guideline

Your vehicle handling and comfort depend upon suspension adjustments.

Choice of suspension adjustments vary with driver's weight, personal preference, riding speed and field condition.

Starting from the factory settings, customize each adjustment one at a time.

Front and rear adjustments are interrelated. It may be necessary to readjust the rear shock absorber after adjusting front shock absorbers for instance.

Test run the vehicle under the same conditions; trail, speed, driver riding position, etc. Change one adjustment and retest. Proceed methodically until you are satisfied.

When performing the shock compression and rebound damping adjustment, proceed one position (click) at a time between test runs.

WARNING

Adjust both springs to the same load.

Uneven adjustment can cause poor handling and loss of stability, and/or control, and increase the risk of an accident.

Front Suspension

Adjustments

Spring Preload

Shorten the spring for a firmer ride and rough trail condition.

Lengthen the spring for a softer ride and smooth trail condition.

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75

TUNE YOUR RIDE vmo2008-011-057_a

TYPICAL - PRELOAD ADJUSTMENT

Step 1: Loosen top locking ring

Step 2: Turn adjusting ring accordingly

Step 3: Tighten top locking ring

Lift the front of the vehicle. Spring length should be measured without load on the wheels.

vmo2008-021-004_a

1. Low speed compression adjuster

(flat screwdriver)

Turning it clockwise (H) increases shock damping action (stiffer).

Turning it counterclockwise (S) decreases shock damping action (softer).

High Speed Compression Damping

(X xc and X mx)

Use a 17 mm wrench to adjust it.

vmo2008-011-056_a

TYPICAL - PRELOAD ADJUSTMENT

A. Same length

Low Speed Compression Damping

Use a flat screwdriver to adjust it.

vmo2008-021-004_b

TYPICAL — X XC AND X MX

1. High speed compression adjuster

(17 mm wrench)

Turning it clockwise (H) increases shock damping action (stiffer).

Turning it counterclockwise (S) decreases shock damping action (softer).

Rebound Damping

Use a flat screwdriver to adjust it.

76

______________

TUNE YOUR RIDE vmo2008-011-075_a

1. Rebound adjuster (flat screwdriver)

Turning it clockwise (H) increases shock damping action (stiffer).

Turning it counterclockwise (S) decreases shock damping action (softer).

Rear Suspension

Adjustments

Spring Preload

Adjust as follows.

vmo2008-011-079_a

TYPICAL

A. Spring length

Low Speed Compression Damping

Use a flat screwdriver to adjust it.

vmo2008-011-076_a

PRELOAD ADJUSTMENT

Step 1: Loosen top locking ring

Step 2: Turn adjusting ring accordingly

Step 3: Tighten top locking ring

Lift the rear of the vehicle. Spring length should be measured without load on the wheels.

vmo2008-011-060_a

TYPICAL - DS 450/DS 450 X XC

1. Low speed compression adjuster (flat screwdriver)

NOTE: On the X mx model, the adjuster is located at rear beneath the RH fender.

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77

TUNE YOUR RIDE

Rebound Damping

Use a flat screwdriver to adjust it.

vmo2009-010-002_b

DS 450 X MX

1. Low speed compression adjuster (flat screwdriver)

Turning it clockwise (H) increases shock damping action (stiffer).

Turning it counterclockwise (S) decreases shock damping action (softer).

High Speed Compression Damping

(X xc and X mx)

The adjuster is located at rear beneath the RH fender.

Use a 17 mm wrench to adjust it.

NOTE: On the X xc model, the adjuster is located on the RH side near the rear brake fluid reservoir. On the

X mx model, the adjuster is located at rear beneath the RH fender.

vmo2008-011-077_a

1. Rebound adjuster (flat screwdriver)

Turning it clockwise (H) increases shock damping action (stiffer).

Turning it counterclockwise (S) decreases shock damping action (softer).

vmo2009-010-002_a

DS 450 X MX SHOWN

1. High speed compression adjuster (17 mm wrench)

Turning it clockwise (H) increases shock damping action (stiffer).

Turning it counterclockwise (S) decreases shock damping action (softer).

78

______________

Front Suspension Factory

Settings

For adjustment procedures, refer to

SUSPENSION ADJUSTMENTS

GUIDELINE

and

FRONT SUSPEN-

SION ADJUSTMENTS

in this section.

To adjust compression and rebound, proceed as follows:

1. Turn adjuster clockwise until it stops.

2. Turn adjuster counter clockwise by the specified amount, see table below.

FRONT SUSPENSION FACTORY

SETTINGS

DS 450

282 mm

(11.1 in)

Spring preload

DS 450 X xc

DS 450 X mx

269 mm

(10.6 in)

325 mm

(12.8 in)

9 clicks DS 450

Compression damping

(low speed)

DS 450 X xc

DS 450 X mx

Compression damping

DS 450 X xc

(high speed) DS 450 X mx

DS 450

10 clicks

12 clicks

1/2 of a turn

1-1/2 turn

9 clicks

Rebound damping

DS 450 X xc

DS 450 X mx

12 clicks

11 clicks

TUNE YOUR RIDE

Rear Suspension Factory

Settings

For adjustment procedures, refer to

SUSPENSION ADJUSTMENTS

GUIDELINE

and

REAR SUSPENSION

ADJUSTMENTS

in this section.

To adjust compression and rebound, proceed as follows:

1. Turn adjuster clockwise until it stops.

2. Turn adjuster counter clockwise by the specified amount, see table below.

REAR SUSPENSION FACTORY

SETTINGS

DS 450

262 mm

(10.3 in)

Spring preload

DS 450 X xc

DS 450 X mx

262 mm

(10.3 in)

285 mm

(11.2 in)

DS 450 9 clicks

Compression damping

(low speed)

DS 450 X xc

DS 450 X mx

Compression damping

(high speed)

DS 450 X xc

DS 450 X mx

DS 450

7 clicks

7 clicks

1/2 of a turn

1-1/2 turn

9 clicks

Rebound damping

DS 450 X xc

DS 450 X mx

6 clicks

5 clicks

_______________

79

VEHICLE TRANSPORTATION

When transporting this vehicle, secure it to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not recommended.

WARNING

Do not tow this vehicle behind a car or other vehicle. Use a trailer or pickup. Never tip this vehicle on end for transporting. The vehicle must be in its normal operating position (on all 4 wheels).

vmo2008-011-039_a

TYPICAL - DS 450 (FRONT LOCATION)

V00A17Y

Remember to:

– Apply the parking brake and place the transmission in 1 st gear.

– Secure the vehicle, using the appropriate areas. See the following illustration.

NOTICE Attaching vehicle at other locations may damage the vehicle.

vmo2008-018-017_a

TYPICAL - DS 450 X XC/X MX (FRONT

LOCATION) vmo2008-011-098_a

REAR LOCATION

NOTICE Attaching vehicle at other locations may damage the vehicle.

80

______________

MAINTENANCE

INFORMATION

_______________

81

5-HOUR AND 10-HOUR INITIAL SERVICES

5-Hour Engine Oil and Filter Replacement

The Can-Am DS 450 series is the most advanced sport ATV and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain your DS 450 ATV at the highest level of performance, change the engine break-in oil and filter after using 3 fuel tanks or 5 hours of riding (whichever comes first) . Contact an authorized Can-Am dealer for more details.

Initial Inspection

We suggest that after the first 10 hours or 400 km (250 mi) of operation, whichever comes first, your vehicle be inspected by an authorized Can-Am dealer. This inspection is very important and must not be neglected.

Refer to the

MAINTENANCE SCHEDULE

for the details of the initial inspection.

NOTE: The initial inspection is at the expense of the vehicle owner.

We recommend that this inspection be signed by an authorized Can-Am dealer.

Date of initial inspection Authorized dealer signature

Dealer name

82

______________

MAINTENANCE SCHEDULE

Maintenance is very important for keeping your vehicle in safe operating condition. Proper maintenance is the owner's responsibility. Perform periodic checks and follow the maintenance schedule.

The maintenance schedule does not exempt the pre-ride inspection.

WARNING

Failure to properly maintain the vehicle according to the maintenance schedule and procedures can make it unsafe to operate.

A: Adjust

C: Clean

I: Inspect

L: Lubricate

R: Replace

Exhaust system

Muffler spark arrester

Engine coolant

Radiator cap/cooling system pressure test

Clutch

MAINTENANCE SCHEDULE

Initial inspection 10 h or 400 km

25 h or 1250 km

50 h or 2500 km

100 h or 1 year or 5000 km

200 h or 2 years or 10000 km

To be performed by

LEGEND

ENGINE

PART/TASK

Oil and filter (1)

Oil reservoir strainer

Engine valves

Engine mounting fasteners

Air filter

I, A

I

I

I

I

ENGINE MANAGEMENT SYSTEM

EMS sensors I

EMS fault codes I

R

I, C,

L (2)

R (2)

I (3)

(4)

C

I, A

I

I

C

I

Customer

Customer

Dealer

Dealer

Customer

Dealer

Customer

R Customer

Dealer

(1) FIRST engine oil/filter replacement must be performed after 3 fuel tanks OR 5 hours of riding (whichever comes first).

(2) More often under dusty conditions. Refer to AIR FILTER in MAINTENANCE PROCEDURES .

(3) Every 50 hours, check coolant strength.

(4) Inspect adjustment at every ride.

Dealer/

Customer

I

I Dealer

Dealer

_______________

83

MAINTENANCE SCHEDULE

A: Adjust

C: Clean

I: Inspect

L: Lubricate

R: Replace

PART/TASK

FUEL SYSTEM

Throttle body I

Throttle cable I, A

Fuel lines, fuel rails, connections, check valves and fuel tank pressure test

Fuel pump pressure

ELECTRICAL SYSTEM

Spark plugs (5)

Battery connections

ECM connectors (visual inspection without disconnecting)

Electrical connections and fastening (ignition system, starting system, fuel injectors etc.)

Emergency engine stop switch

Lighting system

(headlights and taillight)

DRIVE SYSTEM

I

I

I

I

I

I

Drive chain and slider

Drive chain sprockets (7)

Drive chain tensioner (8)

Rear axle bearings

I

I

I

Rear axle and rear axle nut (8) I I

I

I

MAINTENANCE SCHEDULE

Initial inspection 10 h or 400 km

25 h or 1250 km

50 h or 2500 km

100 h or 1 year or 5000 km

200 h or 2 years or 10000 km

To be performed by

LEGEND

I, A,

L

(6)

I

I, L

I

I

I

I

I

R

I R

I

I

Dealer

Dealer/

Customer

Dealer

Dealer

Customer

Customer

Dealer

Dealer

Customer

Customer

Customer

Customer

Customer

Customer

Customer

(5) Apply

HEAT-SINK PASTE P12

(P/N 420 897 186) on spark plugs threads before installation.

(6) Inspect, adjust and lubricate at every ride.

(7) More often under severe use such as dusty area, sand, snow, wet or muddy conditions.

(8) Check tightness.

84

______________

MAINTENANCE SCHEDULE

A: Adjust

C: Clean

I: Inspect

L: Lubricate

R: Replace

PART/TASK

WHEELS/TIRES

Wheel nuts/studs

Front wheel bearings

Rear wheel hub

STEERING SYSTEM

Handlebar fasteners

Steering column and bearing (7)

Tie rod ends

Front wheel alignment

REAR SUSPENSION

Swing arm

Suspension linkage

Shock absorber

Shock absorber lower pivot

FRONT SUSPENSION

Suspension arms

Ball joint boots

Ball joints (7)

Shock absorbers

I

I

I

I, A

I

I

I I L

I, L I, L

L

I

I I, L

I I

I I

MAINTENANCE SCHEDULE

Initial inspection 10 h or 400 km

25 h or 1250 km

50 h or 2500 km

100 h or 1 year or 5000 km

200 h or 2 years or 10000 km

To be performed by

LEGEND

I

I

I

I

I

I

L

I, A

Customer

Customer

Dealer

Dealer

Dealer

Customer

Dealer

Dealer

Dealer/

Customer

Customer

Dealer

Customer

Customer

Dealer

Customer

(7) More often under severe use such dusty as area, sand, snow, wet or muddy conditions.

(7) More often under severe use such dusty as area, sand, snow, wet or muddy conditions.

_______________

85

MAINTENANCE SCHEDULE

A: Adjust

C: Clean

I: Inspect

L: Lubricate

R: Replace

PART/TASK

BRAKES

Brake fluid

Brake pads (9)

Brake discs

Brake hoses

CHASSIS

Chassis

Chassis fasteners I

I I

I

MAINTENANCE SCHEDULE

Initial inspection 10 h or 400 km

25 h or 1250 km

50 h or 2500 km

100 h or 1 year or 5000 km

200 h or 2 years or 10000 km

To be performed by

LEGEND

I

I

R

(10)

Customer

Dealer

Customer

Customer

(9) Brake fluid replacement or any brake system repairs must be performed by an authorized Can-Am dealer.

I

I Dealer

Customer

86

______________

MAINTENANCE PROCEDURES

This section includes instructions for basic maintenance procedures. If you have the necessary mechanical skills and the required tools, you can perform these procedures. If not, see your authorized Can-Am dealer.

Other important items in the maintenance schedule that are more difficult and require special tools are best performed by your authorized Can-Am dealer.

WARNING

Turn off the engine and follow these maintenance procedures when performing maintenance.

If you do not follow proper maintenance procedures you can be injured by hot parts, moving parts, electricity, chemicals or other hazards.

vmo2008-011-014_a

LH SIDE OF VEHICLE

1. Oil tank dipstick

With vehicle on a level surface, start engine and let it running at idle, around

1 minute, then stop engine. Check oil level as follows:

1. Unscrew dipstick and wipe clean.

2. Screw dipstick until it bottoms.

3. Remove dipstick and check oil level. It should be near or equal to the upper mark.

WARNING

Should removal of a locking device

(e.g. lock tabs, self-locking fasteners, etc.) be required when undergoing disassembly/assembly, always replace with a new one.

Engine Oil

Engine Oil Level

The engine oil tank is located in front of engine.

NOTICE Check level frequently and refill if necessary. Do not overfill. Operating the engine with an improper level may severely damage engine/transmission. Wipe off any spillage.

NOTE: While checking the oil level, visually inspect oil tank and engine area for leaks.

vmo2008-011-017_a

1. Full

2. Add

3. Operating range

To add oil, remove the dipstick. Place a funnel into the oil tank fill hole to avoid spillage.

Add a small amount of oil and recheck oil level.

Repeat the operation until oil level reaches the dipstick’s upper mark.

Do not overfill.

Properly tighten dipstick.

_______________

87

MAINTENANCE PROCEDURES

Recommended Oil

NOTE: The same oil lubricates both engine and transmission.

Use only XPS 4-STROKE SYNTH.

BLEND OIL (SUMMER) (P/N 293 600

121). This is a special synthetic oil formulated for wet clutch type gearbox.

NOTICE The XPS™ synthetic blend oil is specially formulated and tested for the severe requirements of this engine. Do not use other synthetic oil, synthetic blend oil or oil additives in Can-Am ATV wet clutch equipped vehicles. There is no known equivalent on the market for the moment. If a high quality equivalent were available, it could be used.

Oil Change and Oil Filter

Replacement

Oil and filter are to be replaced at the same time. Oil change should be done with a warm engine.

CAUTION The engine oil can be very hot. Wait until engine oil is warm.

Oil Drainage vmo2008-011-040_a

LH SIDE OF VEHICLE

1. Oil filter vmo2008-011-105_a

1. Oil tank drain plug

2. Engine drain plug

Ensure vehicle is on a level surface.

Remove oil tank cap.

88 vmo2008-011-014_a

1. Engine oil tank cap

______________

MAINTENANCE PROCEDURES vmo2008-011-105_a

1. Oil tank drain plug

2. Engine drain plug

Clean drain plugs area.

Place a drain pan under the oil tank drain plug area.

Remove drain plug and drain all oil from oil tank.

Place a drain pan under the engine drain plug area.

Remove drain plug and drain all oil from engine.

Wipe off any oil spillage on frame.

NOTE: Allow enough time for oil to flow out of oil filter.

Oil Tank Strainer Cleaning

NOTE: Refer to

MAINTENANCE

SCHEDULE

for oil tank strainer cleaning frequency.

Remove bolts retaining oil tank outlet fitting.

vmo2008-011-066_a

LH SIDE OF VEHICLE

1. Retaining bolts

2. Tank outlet fitting

3. Oil tank

Discard O-ring.

Remove oil tank strainer behind outlet fitting.

vmo2008-011-099

STRAINER

To clean oil strainer, use a solvent then dry with compressed air.

WARNING

Always wear eye protection.

Chemicals can cause a rash break out and an injury to your eyes.

Wipe off any oil spillage on oil tank.

Install a NEW O-ring on the oil tank outlet fitting.

Install the oil tank outlet fitting on the oil tank.

Carefully reinstall all previously removed parts.

_______________

89

MAINTENANCE PROCEDURES

NOTICE Take care not to damage

O-ring while inserting outlet fitting into oil tank. Apply oil on O-ring to ease installation.

NOTE: Check and change the O-ring, if necessary.

vmo2008-011-100_a

OIL OUTLET ASSEMBLY

1. Hexagonal bolt

2. Washer

3. Insert

4. Outlet fitting

5. O-ring

6. Strainer

Oil Filter Replacement

Unscrew oil filter cover.

NOTE: Remember screws location.

vmo2008-011-084_a

LH SIDE OF ENGINE

1. Oil filter cover

2. Oil filter

3. O-ring

Wipe off any oil spillage on engine.

Change gasket on drain plugs. Clean gasket area on engine, oil tank and drain plugs then reinstall plugs.

Refill oil tank with 1.8 L

(1.9 qt (U.S. liq.)) of the recommended oil. Refer to

RECOMMENDED EN-

GINE OIL

in this section for more details.

Start engine and let idle for a few minutes.

Ensure there are no leaks.

Stop engine and check oil level. Refill if necessary.

Dispose oil as per your local environmental regulations.

Engine Coolant

Engine Coolant Level vmo2008-011-042_a

LH SIDE OF ENGINE

1. Oil filter cover

2. Screw (M6 x 25)

3. Screw (M6 x 55)

Remove the oil filter and replace by a new one.

______________

90

WARNING

Check coolant level with engine cold. Never add coolant in cooling system when engine is hot.

MAINTENANCE PROCEDURES

NOTE: While checking the coolant level, visually inspect engine area for leaks.

The engine coolant tank cap is located underneath access cover near fuel tank cap.

vmo2009-023-002_c

1. Seat latch

Remove fuel tank cap.

vmo2008-011-061_a

UNDERNEATH ACCESS COVER

1. Coolant tank cap location vmo2008-011-028_c

Release cover tabs from fascia.

vmo2008-011-034

COOLANT TANK CAP

To remove access cover, proceed as follows.

Remove seat.

vmo2008-011-033_a

1. Tabs

Gently pull cover rearward to remove.

_______________

91

MAINTENANCE PROCEDURES vmo2008-011-033_b

Remove filler cap.

With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole.

vmo2008-011-087_a

COOLANT RESERVOIR

1. Coolant here

Fluid level can also be validated using reservoir level marks (small ribs).

vmo2008-011-107_a

COOLANT RESERVOIR

1. Level marks

NOTE: Coolant may be slightly lower when checking level at temperature lower than 20°C (68°F).

Add coolant if necessary. Use a funnel to avoid spillage.

Do not overfill.

WARNING

In order to avoid potential burns, do not remove the coolant tank cap if the engine is hot.

Properly reinstall and tighten filler cap.

Properly reinstall all removed parts in reverse order of their removal.

NOTE: A cooling system that frequently requires coolant is the indication of leaks or engine problems. See an authorized Can-Am dealer.

Recommended Engine Coolant

Always use ethylene-glycol antifreeze containing corrosion inhibitors specifically for internal combustion aluminum engines.

Cooling system must be filled with

BRP premixed coolant (P/N 219 700

362) or with distilled water and antifreeze solution (50% water, 50% antifreeze).

92

______________

MAINTENANCE PROCEDURES

Engine Coolant Replacement

WARNING

In order to avoid potential burns, do not remove the coolant tank cap or loosen the engine drain plug if the engine is hot.

Remove access cover, refer to

EN-

GINE COOLANT LEVEL

in this section.

Turn the coolant tank cap counterclockwise and remove it.

vmo2008-011-042_b

LH SIDE OF ENGINE

1. Coolant drain plug

Drain completely and retighten the drain plug.

Loosen gear clamp from radiator outlet hose.

Remove outlet hose from radiator to drain the system completely.

vmo2008-011-032_a

UNDERNEATH ACCESS COVER

1. Coolant tank cap

Unscrew the drain plug slowly and drain the coolant into a suitable container.

NOTE: It is not necessary to remove drain plug.

vmo2008-011-086_a

1. Gear clamp

2. Outlet hose

3. Radiator

Reinstall hose and secure with gear clamp.

Wipe off any coolant spillage on frame and engine.

Refill coolant tank with 1.8 L

(1.9 qt (U.S. liq.)) of recommended coolant. Refer to

SPECIFICATIONS

for more details.

_______________

93

MAINTENANCE PROCEDURES

Air Filter

Run engine at idle with the coolant tank cap off. Slowly add additional coolant if necessary.

Do not overfill.

With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole.

Air Filter Maintenance Guideline

As with any ATV, air filter maintenance is critical to ensure proper engine performance and life span.

Air filter maintenance should be adjusted according to riding conditions.

Air filter maintenance must be increased in frequency for the following dusty conditions:

– Riding on dry sand

– Riding on dry dirt covered surfaces

– Riding on dry gravel roads or similar conditions.

NOTE: Riding in a group in these conditions would increase even more the air filter maintenance and replacement.

vmo2008-011-087_a

COOLANT RESERVOIR

1. Coolant here

Liquid can also be validated using reservoir level marks (small ribs).

vmo2008-011-107_a

COOLANT RESERVOIR

1. Level marks

At this point, wait until engine reaches normal operating temperature. Depress the throttle lever two or three times; then add coolant if necessary.

Install coolant tank cap. Inspect all connections for leaks.

Properly reinstall all previously removed parts.

94

______________

Air Filter Removal

NOTICE Never remove or modify any component in the air filter housing. Always use genuine parts or suitable equivalents when replacing air filter. The engine is calibrated to operate specifically with these components. Otherwise, engine performance degradation or damage can occur.

Remove seat.

Release clamps and remove air filter housing cover.

MAINTENANCE PROCEDURES vmo2008-011-016_b

1. Clamps

2. Air filter housing cover

Loosen clamp and remove filter.

vmo2008-011-043_a

1. Clamp

Air Filter Cleaning

1. Spray the foam filter element inside and out with AIR FILTER CLEANER

(P/N 219 700 341).

219700341

AIR FILTER CLEANER (P/N 219 700 341)

2. Let stand for 3 minutes.

3. As stated on air filter cleaner (UNI) container, rinse with plain water.

4. Dry the foam element completely.

NOTE: A second application may be necessary for heavily soiled elements.

When the filter is dried, re-oiled with air filter oil (P/N 219 700 340) or an equivalent.

NOTICE Engine performance degradation or severe damages can occur if the air filter is not properly maintained and/or if it not well oiled.

Air Filter Installation

Properly reinstall removed parts in the reverse order of their removal.

Air Filter Housing

Air Filter Housing Inspection

Periodically inspect air filter housing drain tube for liquid or deposits.

_______________

95

MAINTENANCE PROCEDURES

CAUTION Never perform this operation immediately after the engine has been running because exhaust system is very hot.

Remove the spark arrester from the muffler.

vmo2008-011-020_a

1. Air filter housing

2. Drain tube

3. Clamp

NOTE: If vehicle is used in dusty areas, inspect more frequently than specified in

MAINTENANCE SCHEDULE

.

If liquid or deposits are found, squeeze and remove the clamp. Pull drain tube out then empty it.

NOTICE Do not start engine when liquid or deposits are found in the drain tube.

When liquid or deposits are found, the air filter must be inspected/dried/ replaced depending on its condition.

Remove air filter as explained in this section.

Muffler Spark Arrester

Muffler Spark Arrester Cleaning

The muffler spark arrester must be periodically cleaned from accumulated carbon. Refer to

SCHEDULE

.

MAINTENANCE

The entire exhaust system should also be visually inspected for cracks, leaks or any damage.

vmo2008-011-067_a

REMOVE

1. Screws vmo2008-011-068_a

REMOVE

1. Spark arrester

Remove carbon deposits from the spark arrester using a brush.

NOTE: Use a soft brush and be careful to avoid damaging spark arrester.

96

______________

vmo2008-011-069_a

CLEAN

1. Clean this portion

For installation, reverse the removal procedure.

Radiator

Radiator Cleaning

Inspect radiating fins. They must be clean, free of mud, dirt, leaves and any other deposit that would prevent the radiator to cool properly.

MAINTENANCE PROCEDURES

Remove as much deposits as you can with your hands. If water is available in proximity, try rinsing the radiating fins.

If available, use a garden hose to rinse the radiator fins.

CAUTION Never clean radiator with your hands when it is hot. Let the radiator cool down before cleaning.

NOTICE Be careful not to damage the radiator fins when cleaning. Do not use any object/tool that could damage the fins. The fins are purposely thin parts to allow efficient cooling. WHEN HOSING, USE LOW

PRESSURE ONLY, DO NOT USE A

HIGH PRESSURE WASHER.

Radiator Inspection

Inspect radiator and hoses for leaks or any damage.

See an authorized Can-Am dealer to check the performance of the cooling system.

Transmission Lever

Transmission Lever Adjustment

Unfasten socket screw near selector shaft end then remove the transmission lever.

vmo2008-011-070_a

TYPICAL

1. Radiator

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

_______________

97

MAINTENANCE PROCEDURES

Free Play Is Above Specification

If free play is less than specification, refer to

ADJUSTMENT AT CLUTCH

LEVER

below.

Adjustment at Clutch Lever

Turn cable adjuster until proper dimension is obtained.

vmo2008-011-019_b

1. Socket screw

Install transmission lever at your convenience then torque socket screw.

Clutch

Clutch Adjustment Guidelines

The clutch lever nominal free play is

10 mm to 15 mm (.39 in to .59 in).

vmo2010-012-004_a

1. Cable adjuster vmo2010-012-005_a

CLUTCH LEVER — NOMINAL FREE PLAY

A. 10 mm to 15 mm (3/8 in to 5/8 in)

Perform adjustments if required according to the following conditions.

NOTICE If recommended adjustments are unattainable, contact an authorized Can-Am Dealer.

Free Play Is Below Specification

If free play is less than specification, refer to

ADJUSTMENT AT CLUTCH

COVER

further.

98

______________ vmo2010-012-005_a

CLUTCH LEVER — PROPER ADJUSTMENT

A. 10 mm to 15 mm (.39 in to .59 in)

Adjustment at Clutch Cover

NOTICE When adjustment of the clutch release cover screw is needed, it means that the clutch plates have worn. Therefore, it is strongly recommended to take the vehicle to an authorized Can-Am dealer for clutch plates inspection.

MAINTENANCE PROCEDURES

Loosen clutch cable adjuster to provide maximum free play.

vmo2010-012-004_a

TYPICAL

1. Cable adjuster

Remove clutch cover access plugs.

vmo2010-012-002_a

1. Clutch cable

2. Clutch release cam

A. 4 mm to 5 mm (.16 in to .2 in)

Install CLUTCH ADJUSTMENT

WRENCH 11 MM (P/N 529 036 076) provided in tool kit onto lock nut.

529036076

CLUTCH ADJUSTMENT WRENCH vmo2010-012-001_a

LH SIDE OF ENGINE

1. Access plugs

2. Clutch cover

Verify through clutch cover upper window if clutch cable and clutch release cam are fully released.

vmo2008-011-071_a

1. Lock nut

Hold adjustment screw using a flat screwdriver, then loosen lock nut counterclockwise.

_______________

99

MAINTENANCE PROCEDURES vmo2008-011-085_a

1. Screwdriver

2. Clutch adjustment wrench

By using the screwdriver, gently turn clutch adjuster screw clockwise to locate the point of contact with release bearing, then turn screw out (counterclockwise) 3/8 to 1/2 turn from contact point.

Hold adjustment screw using the flat screwdriver, then tighten lock nut clockwise using the clutch adjustment wrench.

vmo2010-012-003_a

1. Adjustment screw

A. 0.5 mm (.02 in)

NOTICE A premature clutch disk wear may occur if adjustment is too tight.

Reinstall access plugs.

NOTICE Do not overtighten.

vmo2008-011-085_b

1. Screwdriver

2. Clutch adjustment wrench

To confirm proper adjustment, gently push on adjustment screw using a screwdriver. A small axial play of approximately 0.5 mm (.02 in) should be felt. If not, perform adjustment again.

vmo2010-012-001_a

1. Access plugs

2. Clutch cover

Properly adjust clutch lever. Refer to

ADJUSTMENT AT CLUTCH LEVER

above.

100

______________

MAINTENANCE PROCEDURES

Throttle Cable

Throttle Cable Lubrication

The throttle cable must be lubricated with CABLE LUBRICANT (P/N 293 600

041) or an equivalent.

WARNING

Always use a silicone-based lubricant. Using another lubricant

(like water-based lubricant) could cause the throttle lever/cable to become sticky or stiff.

Remove the throttle lever housing cover.

vmo2008-011-108_a

Remove the throttle body side cover.

vmo2008-011-001_d

1. Remove screws

Remove cable from throttle lever.

vmo2008-011-101_a

LH SIDE OF ENGINE

1. Remove screw

2. Cover

3. Throttle body

Install the CABLE LUBER (P/N 529 035

738) or an equivalent on the cable.

______________

101

MAINTENANCE PROCEDURES

V00I03Y

TYPICAL

Insert the needle of the spray can in the cable luber hole.

WARNING

Always wear eye protection and gloves when you lubricate a cable.

NOTE: Place a rag around the cable luber to prevent the lubricant to splash.

Put the lubricant until it passes through the cable.

vmo2008-011-102_a

1. Look for lubricant here

Reinstall the cable.

Spray a little quantity of lubricant on the throttle lever mechanism then close the housing.

Adjust the throttle lever.

Throttle Lever

Throttle Lever Adjustment

Slide rubber protector back to expose throttle cable adjuster.

vmo2008-011-072_a

1. Rubber protector

Loosen lock nut then turn the adjuster to obtain correct throttle lever free play.

102

______________

MAINTENANCE PROCEDURES vmo2008-011-073_a

1. Lock nut

2. Adjuster

NOTE: Measure throttle free play at the tip of throttle lever.

Tighten lock nut and reinstall protector.

vmo2008-011-082_a

CABLES LOCATION

Clean spark plugs and cylinder head with pressurized air if possible.

WARNING

Always wear safety goggles when using pressurized air.

Unscrew and remove spark plugs.

vmo2008-011-001_c

1. Throttle lever

A. 2 to 4 mm (5/64 to 5/32 in)

Spark Plugs

Spark Plugs Removal

Unplug spark plug cables.

vmo2008-011-083_a

1. Spark plugs

Spark Plugs Installation

Prior to installation, make sure that contact surfaces of cylinder head and spark plugs are free of grime.

Using a feeler gauge, set spark plugs gap between 0.7 to 0.8 mm (0.028 to

0.032 in).

______________

103

MAINTENANCE PROCEDURES

Apply HEAT-SINK PASTE P12 (P/N 420

897 186) on spark plugs threads to prevent a possible seizure and to increase heat transfer from spark plugs to cylinder head.

Screw spark plugs into cylinder head by hand and tighten using a torque wrench and a proper socket.

Torque spark plugs to 19 N•m

(168 lbf• in ).

Battery

WARNING

Never charge a battery while installed in vehicle.

Battery Removal

Remove seat.

Disconnect BLACK (–) cable first then

RED (+) cable.

WARNING

Always respect this order for disassembly; disconnect BLACK (–) cable first.

Remove bolts retaining battery holder and rack.

Remove battery.

Battery Cleaning

Clean battery post and cable ends with a wire brush.

Battery Installation

Reinstall battery in vehicle. Fasten battery holder.

WARNING

Connect RED (+) cable first then

BLACK (–) cable. Always connect

RED (+) cable first.

Apply DIELECTRIC GREASE (P/N 293

550 004) or an equivalent on post to protect against oxidation.

Fuses

Fuse Inspection

The electrical system is protected with fuses. If a fuse is damaged, replace it by one of the same rating.

NOTICE Do not use a higher rated fuse as this can cause severe damage.

To remove fuse from box, pull fuse out.

Check if filament is melted.

vmo2008-011-044_a

TYPICAL

1. RED (+)

2. BLACK (–)

3. Battery holder

104

______________

1

2

MAINTENANCE PROCEDURES

Fuse and Relay Identification

A15E0KY

TYPICAL

1. Fuse

2. Check if melted

Fuse Location

The fuse box is located on the RH front frame member.

vmo2012-016-002_b

FUSES

1. F1: Main (20A)

2. F2: Cooling fan (10A)

3. F3: Accessories (10A) vmo2012-016-001_a

RH SIDE

1. Fuse box vmo2012-016-002_a

RELAYS

1. R1: Main

2. R2: Fuel system

3. R3: Cooling fan

Lights

Beam Aiming Adjustment

To adjust beam, proceed as follows.

1. Loosen the bolts shown on the following illustrations but do not remove them.

______________

105

MAINTENANCE PROCEDURES

Turn the ignition switch to OFF position.

Remove rubber protector from headlight housing.

mmr2009-005-001_a vmo2008-018-040_a

2. Adjust headlight housing angle by hand.

3. Adjust both headlights evenly.

4. Tighten screw when proper adjustment is reached.

Headlights Bulbs Replacement

NOTICE Never touch glass portion of a halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl alcohol which will not leave a film on the bulb.

NOTE: Concerning the following illustrations, the headlight housing has been removed from the vehicle for a better comprehension.

To replace the headlight bulb, proceed as follows.

106

______________ vmo2008-018-038_a

TYPICAL

1. Rubber protector

Unplug connector from headlight.

Push the retaining clip round ends forward then set them on the sides to unlock headlight bulb.

vmo2008-018-036_a

TYPICAL

1. Retaining clip

Lift and hold the retaining clip then remove the bulb.

MAINTENANCE PROCEDURES vmo2008-018-037

TYPICAL

Replace defective bulb.

Properly reinstall removed parts in the reverse order of their removal.

Taillight Bulb Replacement

Turn the ignition switch to OFF position.

Unscrew lens screws to expose bulb.

vmo2008-011-050_a

1. Console

Unplug wires on defective indicator lamp.

Press both taps then pull indicator lamp out of hole.

1 1

vmo2008-011-049_a

1. Screws

Push bulb in and hold while turning counterclockwise to release.

Install the new bulb by pushing it in while turning clockwise.

Indicator Lamps

Indicator Lamps Bulbs replacement

Remove fuel tank cap.

Remove console.

V02A0FY

1. Tabs

For installation, reverse the removal procedure.

Drive Chain

WARNING

Always turn ignition switch to the

OFF position before you check, adjust or lubricate the drive chain.

______________

107

MAINTENANCE PROCEDURES

Drive Chain Inspection

This vehicle is equipped with O-ring sealed permanently greased pins and rollers. Before operating the vehicle, always inspect the drive chain.

Check for damage or missing O-ring, rollers and correct slack adjustment.

Drive Chain Lubrication and

Cleaning

NOTICE Never wash the chain with a high pressure washer or gasoline. This will result in damage to the

O-ring, causing premature wear and drive chain failure.

Clean the side surfaces of the chain with a dry cloth.

NOTE: Do not brush chain.

Lubricate only with an approved O-ring chain lubricant.

Other commercial chain lubricants may contain solvent which could damage the O-rings.

Drive Chain Adjustment

Adjust the drive chain before every ride.

NOTE: Always adjust drive chain with the driver, or equivalent weight, seated on the vehicle.

1. Select a level surface and set transmission to NEUTRAL.

Loosen rear axle lock bolts.

vmo2008-011-052_a

1. Rear axle lock bolts

2. Insert screw driver pin (tool kit) through sprocket hub and into eccentric axle housing.

vmo2008-011-109_a

1. Drive chain

2. Screw driver pin (tool kit)

3. Sprocket hub

4. Eccentric axle housing

3. With the screw driver pin properly in place, push or pull the vehicle forward to increase or backwards to decrease chain free play. Refer to the following table for proper adjustment.

108

______________

MAINTENANCE PROCEDURES

MODEL

DS 450

DS 450

X xc

DS 450

X mx

ADJUSTMENT

METHOD

To decrease free play:

PULL vehicle backwards

To decrease free play: PUSH vehicle forward

CHAIN

FREE PLAY

22 mm

(7/8 in) at midpoint between sprockets

NOTICE Always use the right drive chain adjustment method according to the your model. Damage to the vehicle can occur if the drive chain is adjusted using a wrong method.

4. Tighten the rear axle lock bolts to 42 N•m - 54 N•m

(31 lbf•ft - 40 lbf•ft).

Drive Chain Slider

Drive Chain Slider Inspection

Check the drive chain slider frequently, see the

MAINTENANCE SCHEDULE

.

Replace the drive chain slider when it is worn.

See an authorized Can-Am dealer for replacement.

Drive Chain Sprockets

Drive Chain Sprockets Inspection

Check the sprockets for distortion.

1

2

V02H02Y

1. Good

2. Replace

NOTICE Replace chain and sprockets together to prevent rapid chain and sprocket wear. Install a new retaining ring each time the engine sprocket is removed.

Tires/Wheels

Tire Pressure

WARNING

Tire pressure greatly affects vehicle handling and stability. Insufficient pressure may cause tire to deflate and rotate on wheel. Excessive pressure may burst the tire. Always follow recommended pressure.

Since tires are lowpressure types, a manual pump should be used.

Check pressure when tires are COLD before using the vehicle. Tire pressure changes with temperature and altitude. Recheck pressure if one of these conditions has changed.

For your convenience, a pressure gauge is supplied in tool box.

______________

109

MAINTENANCE PROCEDURES

DS 450/DS 450 X xc

TIRE PRESSURE FRONT REAR

Up to

100 kg

(220 lb)

MAXIMUM 48.3 kPa (7 PSI)

MINIMUM 34.5 kPa (5 PSI)

DS 450 X mx

TIRE PRESSURE FRONT REAR

Up to

100 kg

MAXIMUM

(220 lb) MINIMUM

69 kPa

(10 PSI)

55 kPa

(8 PSI)

62 kPa

(9 PSI)

48 kPa

(7 PSI)

Although the tires are specifically designed for off-road use, a flat may still occur. Therefore, it is recommended to carry a tire pump and a repair kit.

Tire/Wheel Condition

Check tire for damage and wear. Replace if necessary. Do not make a tire rotation. The front and rear tires have a different size.

WARNING

When the tires are replaced, never install a bias tire with a radial tire.

This combined application may create handling and/or stability problems.

Do not mix tires of different size and/or design on the same axle.

Front tire pairs or rear tire pairs must be the identical model and manufacturer.

For unidirectional tread pattern, ensure that the tires are installed in the correct direction of rotation.

The radial tires must be installed as a complete set.

Wheel Removal

Loosen nuts then lift vehicle. Support vehicle securely using jack stands.

Remove nuts, washers then remove wheel.

NOTE: X xc and X mx models are equipped with tapered nuts and do not have washers.

NOTICE To avoid any damage to front brake discs, never remove or ride vehicle without front discs protectors properly installed.

vmo2008-011-103

DISC PROTECTOR

Wheel Installation

At front, ensure that brake discs protectors are properly installed.

110

______________

MAINTENANCE PROCEDURES

2. Completely deflate tire.

3. Loosen all beadlock bolts a few turns at a time in a criss-cross pattern.

4. Remove beadlock bolts.

5. Remove beadlock clamp ring.

vmo2008-011-104_a

FRONT WHEEL

1. Disc protector

Install nuts and washers (where applicable).

WARNING

On X xc and X mx models, install the tapered side on the nuts towards rim.

vmo2012-016-004_b

1. Beadlock bolts

2. Beadlock clamp ring

6. Remove tire from the beadlock side.

Gently tighten nuts in a criss-cross sequence then apply a final torque of

52 N•m (38 lbf•ft).

Tire Installation (Beadlock Wheels)

1. Apply the tire mounting lube on the inner tire bead.

NOTICE Always use the recommended wheel nuts and washers (if applicable). Using a different nut and washer could cause damages to the rim.

Tire Replacement

(Wheels Without Beadlocks)

Use an automotive tire changer to replace tires.

Adjust tire pressure. Refer to

PRESSURE

in this section.

TIRE

WARNING

– Replace tires only with the same size as original tires.

NOTICE Mount tire from beadlock side only.

2. Pass the inner bead on the wheel.

3. Seat the outer bead on the wheel outer shoulder.

4. Center the tire outer bead over the beadlock inner ring.

5. Apply LOCTITE 767 (ANTISEIZE

LUBRICANT) (P/N 293 800 070) or an equivalent on beadlock screw threads.

6. Place and hold the beadlock clamp ring against the tire.

7. Hand tighten ALL beadlock bolts.

Tire Removal (Beadlock Wheels)

8. Tighten beadlock bolts as per following procedure.

1. Remove wheel from the vehicle.

______________

111

MAINTENANCE PROCEDURES

NOTE: To ensure even pressure on the beadlock clamp ring, tighten screws a few turns at a time .

During tightening, the beadlock clamp ring will flex slightly and should pull down to meet the inner ring.

STEP

First step

Second step

FRONT WHEEL

BEADLOCK TIGHTENING

TORQUE

3 N•m ± 1 N•m

(27 lbf• in ± 9 lbf• in )

8 N•m ± 1 N•m

(71 lbf• in ± 9 lbf• in )

STEP

First step

Second step

REAR WHEELS BEADLOCK

TIGHTENING TORQUE

3 N•m ± 1 N•m

(27 lbf• in ± 9 lbf• in )

10.5 N•m ± 1 N•m

(93 lbf• in ± 9 lbf• in )

STEP

Final step

REAR WHEELS BEADLOCK

TIGHTENING TORQUE

10.5 N•m ± 1 N•m

(93 lbf• in ± 9 lbf• in ) vmo2012-016-003_b

FINAL STEP TIGHTENING SEQUENCE

The gap between tire and beadlock clamp ring should be equal all around the wheel.

vmo2012-016-003_a

FIRST AND SECOND STEPS TIGHTENING

SEQUENCE

STEP

Final step

FRONT WHEELS

BEADLOCK TIGHTENING

TORQUE

8 N•m ± 1 N•m

(71 lbf• in ± 9 lbf• in )

112

______________ vmo2012-016-004_a

A. Gap (must be equal all around the wheel)

If the gap is uneven:

– Loosen all bolts a few turns at a time in a criss-cross pattern.

– Reposition tire.

– Restart the tightening procedure from the beginning.

9. Inflate tire to seat the inner bead on the wheel.

MAINTENANCE PROCEDURES

WARNING

Always use safe practices, such as a tire safety cage. Never exceed tire's maximum pressure for seating beads.

10. Adjust air pressure to specification. Refer to

TIRE PRESSURE

in this section.

Front Wheel Bearings

Front Wheel Bearings Inspection

Push and pull the wheels from the upper edge to feel the play. See an authorized Can-Am dealer if there is any play.

Rear Axle

Rear Axle Inspection

Lift rear of vehicle high enough to have wheels off the ground.

Push and pull rear axle to feel the play.

Look for axle bending or runout.

See an authorized Can-Am dealer if there is any play or damage.

Suspensions

Suspension Inspection

Shock Absorbers

Inspect shock absorber for oil leaks and fasteners for tightness. See an authorized Can-Am dealer if necessary.

WARNING

– Shock absorbers are pressurized.

– An explosion may occur if heated or punctured.

– Do not disassemble.

Suspension Arms, Swing Arm and

Linkage Inspection

Check these parts for damages

(cracks, dents, excessive play or corrosion pin-holes). If one of these damages is detected DO NOT USE THE

VEHICLE AND SEE AN AUTHO-

RIZED CAN-AM DEALER.

WARNING

Never ride a vehicle with a defective suspension parts.

Front Suspension Lubrication

Lubricate front suspension arms with a grease gun.

Use SUSPENSION

GREASE (P/N 293 550 033) or an equivalent.

NOTE: On the DS 450 X mx, only the lower suspension arms have grease fittings.

vmo2008-011-054_a

TYPICAL — LOWER SUSPENSION ARM

1. Grease fittings

______________

113

MAINTENANCE PROCEDURES vmo2008-011-055_a

TYPICAL — UPPER SUSPENSION ARM

(DS 450/DS 450 X XC)

1. Grease fittings

Rear Suspension Lubrication

Lubricate with SUSPENSION GREASE

(P/N 293 550 033) at grease fittings shown.

vmo2009-005-008_a

PIVOT ARM

1. Grease fitting

Brakes

Brake Fluid Level

NOTE: A low level may indicate leaks or worn brake pads. See an authorized

Can-Am dealer.

Front Brake Fluid Reservoir

Turn steering in the straight-ahead position to ensure reservoir is level.

vmr2008-031-027_a

BELL CRANK LEVER

1. Grease fittings vmo2008-011-010_a

TYPICAL

1. Front brake fluid reservoir

Check brake fluid level through reservoir cover sight window.

A DARK color indicates a proper fluid level.

A LIGHT color indicates a low fluid level.

114

______________

MAINTENANCE PROCEDURES vmo2008-011-062_a

TYPICAL

1. Proper fluid level

2. Low fluid level

Clean and remove the filler cover then add fluid as required.

Do not overfill.

Visually inspect lever boot condition.

Check for cracks, tears etc. Replace if damaged.

Rear Brake Fluid Reservoir

With vehicle on a level surface, check brake fluid in reservoir for proper level.

vmo2008-011-018_a

RH SIDE OF VEHICLE

1. Maximum level (MAX.)

2. Minimum level (MIN.)

Clean and remove the filler cap then add fluid as required.

Do not overfill.

WARNING

When installing the rear brake fluid reservoir filler cap, make sure to return the rubber diaphragm to its original position.

vmo2009-005-009

RIGHT POSITION vmo2008-011-013_a

LOCATED NEAR THE RIGHT REAR FENDER

1. Rear brake fluid reservoir

It should be above MIN. mark.

vmo2009-005-010_a

WRONG POSITION

______________

115

MAINTENANCE PROCEDURES

Recommended Brake Fluid

Always use brake fluid meeting the specification DOT 4 only.

NOTICE To avoid serious damage to the braking system, do not use fluids other than the recommended one, nor mix different fluids for topping up.

NOTICE Use only DOT 4 brake fluid from a sealed container. Do not use brake fluid taken from old or already opened containers.

Brakes Inspection

The braking system is a hydraulic type and no adjustment is required.

Check the following to keep the brakes in a good operating condition:

– Brake fluid level

– Brake system for fluid leaks

– Brake for spongy feel

– Brake cleanliness

– Brake discs for excessive wear and surface condition

– Brake pads for wear, damage or looseness

– Front brake disc protector for damage, replace if necessary.

SERVICE LIMITS

Brake pads thickness 1 mm (.04 in)

3.5 mm (.138 in) Discs thickness

Maximum discs warpage

0.2 mm (.008 in)

See your authorized Can-Am dealer if a problem is detected concerning the brake system.

WARNING

The brake fluid replacement or brake system maintenance and repairs should be performed by an authorized Can-Am dealer.

Body

Seat Latch

Remove seat and check latch mechanism. See an authorized Can-Am dealer for parts replacement if damaged.

Frame

Frame Inspection

Check frame for cracks or other damage. See an authorized Can-Am dealer for replace or repair.

Check fastener condition and tightness on the vehicle. See an authorized

Can-Am dealer for torque specifications, parts replacement or repairs.

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

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116

VEHICLE CARE

Post-Operation Care

When vehicle is used in salt-water environment, rinsing the vehicle with fresh water is necessary to preserve vehicle and its components. Metallic parts lubrication is highly recommended. Use XPS LUBE (P/N 293 600

016) or an equivalent. This must be performed at the end of each operating day.

When vehicle is operated in muddy conditions, rinsing the vehicle is recommended to preserve vehicle and its components and to keep lights clean.

Vehicle Cleaning and

Protection

Never use a high pressure washer to clean the vehicle.

USE LOW PRES-

SURE ONLY (like a garden hose).

High pressure can cause electrical or mechanical damages. Wrap-up muffler tip to avoid water infiltration in the exhaust system.

Painted parts which are damaged should be properly repainted to prevent rust.

When required, wash the body with warm water and soap (only use mild detergent). Apply non-abrasive wax.

NOTICE Never clean plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc.

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117

STORAGE AND PRESEASON PREPARATION

WARNING

Have an authorized Can-Am dealer to inspect fuel system integrity as specified in

MAINTENANCE

SCHEDULE

.

When a vehicle is not in use for more than four months, proper storage is a necessity.

See an authorized Can-Am dealer for proper procedures.

When using your vehicle after storage, a preparation is required. See an authorized Can-Am dealer for proper procedures.

118

______________

TECHNICAL

INFORMATION

______________

119

VEHICLE IDENTIFICATION

The main components of your vehicle

(engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized Can-Am dealer to complete warranty claims properly. No warranty will be allowed by BRP if the engine identification number (E.I.N.) or vehicle identification number (V.I.N.) is removed or mutilated in any way.

We strongly recommend that you take note of all the serial numbers on your vehicle and supply them to your insurance company.

Vehicle Identification

Number

Engine Identification

Number

vmo2009-023-002_b

TYPICAL

1. E.I.N. (Engine Identification Number)

MANUFACTURED BY:

FABRIQUÉ PAR:

MFD. DATE FAB:

VIN / NIV:

12/2003 MODEL: 1234

2BPS1234X2V000123

MADE IN/FABRIQUÉ AU:

XXXXX

TYPE: ATV / VTT vmo2008-011-094_a

TYPICAL — VEHICLE SERIAL NUMBER

LABEL

1. V.I.N. (Vehicle Identification Number)

2. Model number

2

1 vmo2009-023-002_d

1. Vehicle serial number location

120

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NOISE EMISSION CONTROL SYSTEM REGULATION

USA and Canada Only

Tampering with Noise Control

System Is Prohibited!

U.S. Federal law and Canadian provincial laws may prohibit the following acts or the causing there of:

1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or,

2. The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.

Among those Acts Presumed to

Constitute Tampering are the Acts

Listed Below:

1. Removal or alteration or the puncturing of the muffler or any engine component which conducts removal of engine exhaust gases.

2. Removal or alteration or the puncturing of any part of the intake system.

3. Replacing any moving parts of the vehicle or parts of the exhaust or intake system, with parts other than those specified by the manufacturer.

4. Lack of proper maintenance.

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

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121

SPECIFICATIONS

MODEL

ENGINE

Type

Number of cylinder

Number of valves

Displacement

Bore

Stroke

Compression ratio

Lubrication

Decompressor

Exhaust system

Air filter

TRANSMISSION

Clutch

Transmission

COOLING

Type

Radiator

FUEL SYSTEM

Type

Idle speed

Fuel pump

Make

Type

Type

Oil filter

122

______________

DS 450/DS 450 X XC/

DS 450 X MX

BRP Rotax ® , 4-stroke. Double overhead camshaft engine, chain drive

1

4

449.3 cm³ (27.4 in³)

97 mm (3.82 in)

60.8 mm (2.4 in)

11.8:1

Dry sump lubrication

(lubrication of engine and transmission simultaneously)

Synthetic multi-layer oil filter

Automatic

BRP, stainless steel

2 stage foam filter

Wet-clutch, multi-disc

Integrated 5 speeds constant mesh transmission

Liquid cooled with integrated water pump

Front mounted with thermostatic fan

Electronic fuel injection with a

46 mm single throttle body

1800 ± 50 RPM (not adjustable)

Bosch

Electrical (in fuel tank)

MODEL

ELECTRICAL

Magneto generator

Make

Type

Ignition type

Ignition timing

Engine RPM limiter

Make

Spark plug

Type

Gap

Number of spark plug

Battery

Type

Volt

Starting system

Headlight bulb

Taillight and brake light bulb

F1: Main

Fuses F2: Cooling fan

F3: Accessories

DRIVE TRAIN

Rear axle

SPECIFICATIONS

DS 450/DS 450 X XC/

DS 450 X MX

Denso

250 W @ 6000 RPM

IDI (Inductive Digital Ignition)

Not adjustable

10200 RPM

NGK (apply HEAT-SINK

PASTE P12 (P/N 420 897

186) on spark plug threads)

DCPR9E

0.7 mm to 0.8 mm

(.028 in to .031 in)

2

Maintenance free battery type

12 volts, 7 A•h

Electric start. Start in any gear

(with clutch applied or on

NEUTRAL)

2 x 35 W

8/27 W, 1157

20 A

10 A

10 A

Chain driven/solid axle

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123

SPECIFICATIONS

MODEL

SUSPENSION

Front

Rear

TIRES

Pressure (up to

100 kg (220 lb))

Size

DS 450/DS 450 X XC/

DS 450 X MX

Type

DS 450

Shock absorbers DS 450 X x c/

DS 450 Xmx

Travel

DS 450/

DS 450 X xc

DS 450 X mx

Type

DS 450

Shock absorbers DS 450 X xc/

DS 450 X mx

Travel

DS 450/

DS 450 X xc

DS 450 X mx

Independent suspension double A-arm

HPG

HPG (fully adjustable)

241 mm (9.5 in)

271.8 mm (10.7 in)

Rigid swing arm

HPG

HPG (fully adjustable)

267 mm (10.5 in)267 mm

(10.5 in)

282 mm (11.1 in)

Front

Rear

Front

Rear

DS 450/

DS 450 X xc

DS 450 X mx

DS 450/

DS 450 X xc

DS 450 X mx

DS 450/

DS 450 X xc

DS 450 X mx

DS 450/

DS 450 X xc

DS 450 X mx

48.3 kPa (7 PSI) maximum

34.5 kPa (5 PSI) minimum

68.9 kPa (10 PSI) maximum

55.2 kPa (8 PSI) minimum

48 kPa (7 PSI) maximum

34.5 kPa (5 PSI) minimum

62.1 kPa (9 PSI) maximum

48.3 kPa (7 PSI) minimum

21 x 7 x 10

20 x 6 x 10

20 x 10 x 9

18 x 10 x 8

124

______________

MODEL

WHEELS

Size

Front

Rear

Wheel nuts torque

BRAKES

Front

Rear

Parking device

STEERING

Toe-in (vehicle on ground and measure on the center of tire tread)

Caster (adjustable on X xc and X mx)

Camber (adjustable on X mx)

LOADING CAPACITY

Total vehicle load allowed

GVWR (Gross

Vehicle Weight

Rating)

DS 450

DS 450 X xc

DS 450 X mx

DS 450

DS 450 X xc

DS 450 X mx

DS 450

DS 450 X xc

DS 450 X mx

SPECIFICATIONS

DS 450/DS 450 X XC/

DS 450 X MX

10 x 5.5

10 X 5

10 X 5

9 x 8.5

9 x 8

8 x 8

52 N•m (38 lbf•ft)

Hydraulic, 2 discs

Hydraulic, single disc

RH brake lever includes a parking brake on front wheels

0 mm to 6.35 mm

(0 in to .25 in)

Factory setting: 8°

Factory setting: 12°

100 kg (220 lb) includes operator, all other loads and added accessories

281 kg (620 lb)

292 kg (645 lb)

283 kg (625 lb)

______________

125

SPECIFICATIONS

MODEL

DIMENSIONS

Overall length

Overall width

Overall height

Wheelbase

Wheel track

(measured at center of tread)

Ground clearance

DS 450

DS 450 X xc/DS 450 X mx

DS 450

DS 450 X xc

DS 450 X mx

Front

Rear

Under frame

Rear axle

DS 450

DS 450 X xc

DS 450 X mx

DS 450

DS 450 X xc

DS 450 X mx

DS 450

DS 450 X xc

DS 450 X mx

DS 450

DS 450 X xc

DS 450 X mx

DS 450/DS 450 X XC/

DS 450 X MX

1.839 m (72.4 in)

1.168 m (46 in)

1.17 m to 1.27 m

(46 in to 50 in)

1.064 m (41.9 in)

1.05 m (41.5 in)

1.10 m (43.3 in)

1.27 m (50 in)

1 m (39.5 in)

1.04 m (40.9 in)

1.08 m (42.5 in)

909 mm (35.8 in)

932 mm (36.7 in)

997 mm (39.3 in)

229 mm (9 in)

190 mm (7.5 in)

180 mm (7 in)

124 mm (4.9 in)

103 mm (4.1 in)

86 mm (3.4 in)

126

______________

MODEL

FLUIDS

Engine oil type

Coolant

Fuel

Hydraulic brake

CAPACITIES

Fuel tank

Engine oil

Coolant

Type

Octane

SPECIFICATIONS

DS 450/DS 450 X XC/

DS 450 X MX

XPS 4-STROKE SYNTH.

BLEND OIL (SUMMER)

(P/N 293 600 121) .

Do not use other synthetic oil, synthetic blend oil or additive in Can-Am ATV wet clutch equipped vehicles

Ethylene-glycol/water mix

(50% coolant, 50% distilled water). Use BRP premixed coolant or a coolant specially designed for aluminum engines

Premium unleaded gasoline

Inside North America:

(91 (RON + MON)/2).

Outside North America:

95 RON

Brake fluid, DOT 4

11.5 L (3 U.S. gal.) including an approximate reserve of

2.5 L (.7 U.S. gal.)

1.8 L (1.9 qt (U.S. liq.))

1.8 L (1.9 qt (U.S. liq.))

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

______________

127

SPECIFICATIONS

This page is intentionally blank

128

______________

TROUBLESHOOTING

______________

129

TROUBLESHOOTING GUIDELINES

ENGINE DOES NOT TURN

1. Ignition switch is in the OFF position.

– Place switch to the ON position.

2. Emergency engine stop switch is in the OFF position.

– Place switch to the ON position.

3. Transmission is not set on NEUTRAL.

– Set transmission either in NEUTRAL or depress the clutch lever.

4. Weak battery or loose connections.

– Check connections and terminals condition.

– Have the battery checked.

– Contact an authorized Can-Am dealer.

ENGINE TURNS OVER BUT FAILS TO START

1. Blown fuse.

– Check fuel system fuse.

2. Flooded engine (spark plugs wet when removed).

– (Drowned mode) If the engine does not start and it is fuel-flooded, this special mode can be activated to prevent fuel injection while cranking. Proceed as follows:

• Insert key in ignition switch and turn to ON position.

• Press completely and HOLD throttle lever.

• Press the engine START button.

The engine should be cranked for 20 seconds. Release engine START button.

Release throttle lever and start/crank engine again to allow starting.

If it does not work:

• Clean the spark plug caps area then remove them.

• Remove the spark plugs, refer to MAINTENANCE INFORMATION section.

• Crank engine several times.

• Install new spark plugs if possible or clean and dry spark plugs.

• Start engine as explained above.

If engine continues to flood, see an authorized Can-Am dealer.

NOTE: Make sure to verify that there is no fuel in engine oil, if so, replace engine oil.

3. No fuel to the engine (spark plugs dry when removed).

– Check fuel tank level.

– A failure of the fuel pump may have occurred.

– Check fuel system fuse.

– Contact an authorized Can-Am dealer.

130

______________

TROUBLESHOOTING GUIDELINES

ENGINE TURNS OVER BUT FAILS TO START (cont’d)

4. Spark plug/ignition (no spark).

– Check ignition fuse condition.

– Remove spark plugs then reconnect to spark plug caps.

– Check that ignition switch and emergency engine stop switch are at the ON position.

– Start engine with spark plugs grounded to the engine away from spark plug holes. If no spark appears, replace spark plugs.

– If trouble persists, contact an authorized Can-Am dealer.

5. Engine compression.

– If no pulsating resistance is felt, it suggests a major loss of compression.

– Contact an authorized Can-Am dealer.

ENGINE LACKS ACCELERATION OR POWER

1. Fouled or damaged spark plugs.

– Refer to ENGINE TURNS OVER BUT FAILS TO START.

2. Lack of fuel to engine.

– Refer to ENGINE TURNS OVER BUT FAILS TO START.

3. Engine is overheating (check engine indicator lamp comes ON or flashes).

– Refer to ENGINE OVERHEATS.

4. Air filter/housing clogged or dirty.

– Check air filter and clean if necessary.

– Check liquid/deposits in air filter housing drain tube.

5. Ignition coil disconnected.

– Check ignition coils connection.

ENGINE OVERHEATS

1. Low coolant in cooling system.

– Check engine coolant refer to MAINTENANCE INFORMATION.

– Ensure cooling fan is working properly.

2. Dirty radiator fins.

– Clean radiator fins, Refer to RADIATOR in MAINTENANCE INFORMATION.

3. Cooling fan inoperative.

– Check cooling fan fuse, refer to MAINTENANCE INFORMATION. If fan does not work and fuse is good, contact an authorized Can-Am dealer.

ENGINE BACKFIRE

1. Faulty spark plugs (carbon accumulation).

– See Refer to ENGINE LACKS ACCELERATION OR POWER.

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131

TROUBLESHOOTING GUIDELINES

ENGINE BACKFIRE (cont’d)

2. Exhaust system leakage.

– Contact an authorized Can-Am dealer.

3. Engine is running too hot.

– Refer to ENGINE LACKS ACCELERATION OR POWER.

ENGINE MISFIRE

1. Fouled/damaged/worn spark plugs.

– Clean/verify spark plugs and heat range. Replace as required.

2. Water in fuel.

– Drain fuel system and refill with fresh fuel.

UNUSUAL ENGINE NOISE

1. Valve adjustment.

– Contact an authorized Can-Am dealer.

2. Chain tensioner.

– Contact an authorized Can-Am dealer.

3. Timing chain wear.

– Contact an authorized Can-Am dealer.

VEHICLE CANNOT REACH FULL SPEED

1. Engine.

– Refer to ENGINE LACKS ACCELERATION OR POWER.

2. Parking brake.

– Ensure parking brake is completely removed.

3. Air filter/housing clogged or dirty.

– Check air filter and clean if necessary.

– Check liquid/deposits in air filter housing drain tube.

TRANSMISSION DOES NOT SHIFT SMOOTHLY

1. Engine oil level is low.

– Refill oil tank with recommended oil at the proper level.

2. Transmission shifting system.

– Try depressing the throttle lever more while up shifting.

– Compress clutch lever longer while down shifting.

3. Improper oil type.

– Drain oil in engine and use recommended oil only.

4. Transmission.

– See an authorized Can-Am dealer.

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132

CHECK ENGINE INDICATOR LAMP STAYS ON

1. Engine is overheating.

– Refer to ENGINE OVERHEATS.

2. Low or high battery voltage.

– Check battery voltage and charging system.

– Contact an authorized Can-Am dealer.

CHECK ENGINE INDICATOR LAMP FLASHES

1. Engine is under a protection mode (limp home).

– Contact an authorized Can-Am dealer.

TROUBLESHOOTING GUIDELINES

______________

133

TROUBLESHOOTING GUIDELINES

134

______________

WARRANTY

______________

135

BRP LIMITED WARRANTY USA AND CANADA: 2012

CAN-AM

TM

ATV

1) SCOPE OF THE LIMITED WARRANTY

Bombardier Recreational Products Inc. (“BRP”)* warrants its 2012 Can-Am ATV sold by authorized Can-Am ATV dealers (as hereinafter defined) in the fifty United

States and Canada from defects in material or workmanship for the period and under the conditions described below. This limited warranty will become null and void if: (1) the ATV was used for racing or any other competitive activity, at any point, even by a previous owner; or (2) the ATV has been altered or modified in such a way so as to adversely affect its operation, performance or durability, or has been altered or modified to change its intended use.

All genuine Can-Am ATV parts and accessories, installed by an authorized BRP dealer at the time of delivery of the 2012 Can-Am ATV, carry the same warranty as that of the Can-Am ATV.

2) LIMITATIONS OF LIABILITY

THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY

AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING

WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR FIT-

NESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY CANNOT

BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN DURATION

TO THE LIFE OF THE EXPRESS WARRANTY INCIDENTAL AND CONSE-

QUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE UNDER THIS

WARRANTY SOME STATES/PROVINCES DO NOT ALLOW FOR THE DIS-

CLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE, AS A

RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES YOU

SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS

WHICH MAY VARY FROM STATE TO STATE, OR PROVINCE TO PROVINCE.

Neither the distributor, any BRP dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP. BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

3) EXCLUSIONS – ARE NOT WARRANTED

The following are not warranted under any circumstances:

– Normal wear and tear;

– Routine maintenance items, tune ups, adjustments;

– Damage caused by failure to provide proper maintenance and/or storage, as described in the Operator's Guide;

– Damage resulting from removal of parts, improper repairs, service, maintenance, modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing

Can-Am ATV dealer;

136

______________

– Damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the

Can-Am ATV Operator’s Guide;

– Damage resulting from accident, submersion, fire, theft, vandalism or any act of

God;

– Operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operator’s Guide);

– Damages from rust, corrosion or exposure to the elements;

– Damage resulting from water or snow ingestion;

– Incidental or consequential damages, or damages of any kind including without limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income.

4) WARRANTY COVERAGE PERIOD

This warranty will be in effect from (1) the date of delivery to the first retail consumer or (2) the date the product is first put into use, whichever occurs first and for the following period:

SIX (6) CONSECUTIVE MONTHS, for private use or commercial use owners, except that emission-related components installed on EPA certified ATVs registered in the USA are covered for 5000 km or thirty (30) consecutive months whichever comes first; and evaporative emission related components are warranted for twenty-four (24) consecutive months. To obtain a list of the current warranted emission-related components, please see an authorized Can-Am ATV dealer.

The repair or replacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration date.

5) CONDITIONS TO HAVE WARRANTY COVERAGE

This warranty coverage is available only if each of the following conditions has been fulfilled:

– The 2012 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am ATV dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred (“Can-Am ATV dealer”);

– The BRP specified pre-delivery inspection process must be completed and documented and signed by the purchaser;

– The 2012 Can-Am ATV must have undergone proper registration by an authorized Can-Am ATV dealer;

– The 2012 Can-Am ATV must be purchased in the country in which the purchaser resides;

– Routine maintenance outlined in the Operator’s Guide must be timely performed in order to maintain warranty coverage. BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance.

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137

BRP will not honor this limited warranty to any private use owner or commercial use owner if one of the preceding conditions has not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.

6) WHAT TO DO TO OBTAIN WARRANTY COVERAGE

The customer must cease using the ATV upon the appearance of an anomaly. The customer must notify a servicing BRP dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the authorized BRP dealer, proof of purchase of the product and must sign the repair/work order prior to starting the repair in order to validate the warranty repair. All parts replaced under this limited warranty become the property of BRP.

7) WHAT BRP WILL DO

BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Can-Am ATV parts without charge for parts and labor, at any authorized BRP dealer during the warranty coverage period under the conditions described herein. No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the ATV to the owner.

In the event that service is required outside of the country of original sale, the owner will bear responsibility for any additional charges due to local practices and conditions, such as, but not limited to, freight, insurance, taxes, license fees, import duties, and any and all other financial charges, including those levied by governments, states, territories and their respective agencies.

BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured.

138

______________

8) SUPPLIER WARRANTIES

A GPS receiver may be supplied by BRP as standard equipment on certain 2012

Can-Am ATV's. The GPS receiver is covered by the limited warranty issued by the

GPS receiver’s manufacturer and is not covered by this limited warranty. Please contact the following distributors if in Canada or the manufacturer if in the USA:

In the USA:

Garmin International Inc.

U.S.: 913 397-8200

U.S. Toll Free: 1 800 800-1020

Website: www.garmin.com

In Canada (one or the other):

Raytech Électronique

Tel.: 450 975-1015

Fax: 800 975-0025 / 450 975-0817

Contact: [email protected]

Web Site: www.raytech.qc.ca

Coord. GPS: N45o35.25' - W73o42.95'

Naviclub Ltd

Tel.: 418 835-9279

Fax: 418 835-6681

Contact: [email protected]

Web Site: www.naviclub.com

Your 2012 Can-Am ATV could be originally equipped with Carlisle † or ITP † branded

ATV tires. The tires are warranted separately by the tire manufacturer and are not covered by this limited warranty. Please contact the manufacturer or ask your authorized Can-Am ATV dealer for assistance.

Carlisle Tire & Wheel Company

23 Windham Boulevard

Aiken SC 29805

Warranty Information:

USA: 1 800 260-7959

Canada: 1 800 265-6155

Quebec: 1 877 997-4999

9) TRANSFER

If the ownership of a product is transferred during the warranty coverage period, this warranty shall also be transferred and be valid for the remaining coverage period provided that BRP is notified of such transfer of ownership in the following way:

1. The former owner contacts BRP (at the phone number provided below) or an authorized BRP dealer and gives the coordinates of the new owner; or

2. BRP or an authorized BRP dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.

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139

10) CONSUMER ASSISTANCE

In the event of a controversy or a dispute in connection with this limited warranty,

BRP suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner.

If the issue has not yet been resolved, please submit your complaint in writing or call the appropriate number below:

In Canada

BOMBARDIER RECREATIONAL PRODUCTS INC.

CAN-AM ATV

CUSTOMER ASSISTANCE CENTER

75 J.-A. Bombardier Street

Sherbrooke QC J1L 1W3

Tel.: 819 566-3366

In USA

BRP US INC.

CAN-AM ATV

CUSTOMER ASSISTANCE CENTER

7575 Bombardier Court

Wausau WI 54401

Tel.: 715 848-4957

* In the USA, products are distributed and serviced by BRP US Inc.

© 2010 Bombardier Recreational Products Inc. All rights reserved.

TM trademark of Bombardier Recreational Products Inc. or its affiliates.

† Carlisle and ITP are trademarks owned by or licensed to Carlisle Tire & Wheel Company.

______________

140

BRP INTERNATIONAL LIMITED WARRANTY: 2012

CAN-AM

TM

ATV

1) SCOPE OF THE LIMITED WARRANTY

Bombardier Recreational Products Inc. (“BRP”)* warrants its 2012 Can-Am

ATV sold by Can-Am ATV distributors or dealers authorized by BRP to distribute

Can-Am ATVs ("Can-Am ATV Distributor/Dealer") outside of the fifty United States,

Canada and states that are members of the European Economic Area ("EEA"),

(which is comprised of the member states of the European Union plus Norway,

Iceland and Liechtenstein), and the Russian economic areas and Turkey from defects in material or workmanship for the period and under the conditions described below.

All genuine Can-Am ATV parts and accessories, installed by an authorized Can-Am

ATV Distributor/Dealer at the time of delivery of the 2012 Can-Am ATV, carry the same warranty as that of the Can-Am ATV.

This limited warranty will become null and void if: (1) The ATV was used for racing or any other competitive activity, at any point, even by a previous owner; or (2) the ATV has been altered or modified in such a way so as to adversely affect its operation, performance or durability, or has been altered or modified to change its intended use.

2) LIMITATIONS OF LIABILITY

THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY

AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING

WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY

CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN

DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL

AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE

UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT ALLOW FOR

THE DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE,

AS A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES

YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS

WHICH MAY VARY FROM COUNTRY TO COUNTRY.

Neither the Can-Am ATV Distributor/Dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.

BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

3) EXCLUSIONS – ARE NOT WARRANTED

The following are not warranted under any circumstances:

– Normal wear and tear;

______________

141

– Routine maintenance items, tune ups, adjustments;

– Damage caused by failure to provide proper maintenance and/or storage, as described in the Operator's Guide;

– Damage resulting from removal of parts, improper repairs, service, maintenance, modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing

Can-Am ATV Distributor/Dealer;

– Damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s Guide;

– Damage resulting from accident, submersion, fire, theft, vandalism or any act of

God;

– Operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operator’s Guide);

– Damage resulting from rust, corrosion or exposure to the elements;

– Damage resulting from water or snow ingestion;

– Incidental or consequential damages, or damages of any kind including without limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income.

4) WARRANTY COVERAGE PERIOD

This warranty will be in effect from (1) the date of delivery to the first retail consumer or (2) the date the product is first put into use, whichever occurs first and for a period of:

SIX (6) CONSECUTIVE MONTHS for private use or commercial use.

The repair or replacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration date.

FOR PRODUCTS SOLD IN AUSTRALIA ONLY

"Our goods come with guarantees that cannot be excluded under the Australian

Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure."

5) CONDITIONS TO HAVE WARRANTY COVERAGE

This warranty coverage is available only if each of the following conditions has been fulfilled:

– The 2012 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am ATV Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;

– The BRP specified pre-delivery inspection process must be completed and documented;

142

______________

– The product must have undergone proper registration by an authorized Can-Am

ATV Distributor/Dealer;

– The 2012 Can-Am ATV must be purchased in the country or union of countries in which the purchaser resides; and

– Routine maintenance outlined in the Operator’s Guide must be timely performed in order to maintain warranty coverage. BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance.

BRP will not honor this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.

6) WHAT TO DO TO OBTAIN WARRANTY COVERAGE

The customer must cease using the ATV upon the appearance of an anomaly. The customer must notify a servicing Can-Am ATV Distributor/Dealer within two (2) days of the appearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the authorized Can-Am ATV Distributor/Dealer proof of purchase of the product and must sign the repair/work order prior to starting the repair in order to validate the warranty repair. All parts replaced under this limited warranty become the property of BRP.

7) WHAT BRP WILL DO

BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service; or replacing such parts with new genuine Can-Am ATV parts without charge for parts and labour, at any authorized Can-Am ATV Distributor/Dealer during the warranty coverage period under the conditions described herein. BRP's responsibility is limited to making the required repairs or replacements of parts. No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the

Can-Am ATV to the owner.

In the event that service is required outside of the country of original sale, the owner will bear responsibility for any additional charges due to local practices and conditions, such as, but not limited to, freight, insurance, taxes, license fees, import duties, and any and all other financial charges, including those levied by governments, states, territories and their respective agencies. BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured.

8) TRANSFER

If the ownership of a product is transferred during the warranty coverage period, this limited warranty subject to its terms and conditions shall also be transferred and be valid for the remaining coverage period provided BRP or an authorized

Can-Am ATV Distributor/Dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.

______________

143

9) CONSUMER ASSISTANCE

1. In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the Can-Am ATV

Dealer level. We recommend discussing the issue with the service manager or owner. You will find your Can-Am ATV Distributor/Dealer's coordinates on our website at www.brp.com

.

2. If further assistance is required, the Can-Am ATV Distributor service department should be contacted in order to resolve the matter.

3. If the matter still remains unresolved then contact BRP by writing to us at the address listed below.

For countries within Europe, Middle East, Africa, Turkey, Russia & CIS, please contact our European office:

BRP EUROPE N.V.

Customer Assistance Center

Skaldenstraat 125

9042 Gent

Belgium

Tel.: +32-9-218-26-00

For Scandinavian countries, please contact our Finland office:

BRP FINLAND OY

Service Department

Isoaavantie 7

FIN-96320 Rovaniemi

Finland

Tel.: +358 16 3208 111

For all other countries, please contact your local Can-Am ATV Distributor/Dealer

(visit our website at www.brp.com for contact information), or contact our North

America office at:

BOMBARDIER RECREATIONAL PRODUCTS INC.

Customer Assistance Center

75 J.-A. Bombardier Street

Sherbrooke QC J1L 1W3

Tel.: 819 566-3366

* For the territory covered by this limited warranty, products are distributed and serviced by

Bombardier Recreational Products Inc. or its affiliates.

© 2010 Bombardier Recreational Products Inc. All rights reserved. TM Trademark of

Bombardier Recreational Products Inc. or its affiliates.

TM Trademark of Bombardier Recreational Products Inc. or its affiliates.

______________

144

BRP LIMITED WARRANTY FOR THE EUROPEAN

AND THE RUSSIAN ECONOMIC AREAS AND

TURKEY: 2012 CAN-AM

TM

ATV

1) SCOPE OF THE LIMITED WARRANTY

Bombardier Recreational Product Inc. (“BRP”)* warrants its new and unused model-year 2012 Can-Am ATVs sold by Can-Am ATV distributors or dealers authorized by BRP to distribute Can-Am ATVs ("Can-Am ATV Distributor/Dealer") in the states that are members of the European Economic Area ("EEA") (which is comprised of the member states of the European Union plus Norway, Iceland and Liechtenstein) and the Russian economic areas and Turkey from defects in material or workmanship for the period and under the conditions described below.

All genuine Can-Am ATV parts and accessories, installed by an authorized Can-Am

ATV Distributor/Dealer at the time of delivery of the 2012 Can-Am ATV, carry the same warranty as that of the ATV.

This limited warranty will become null and void if: (1) The ATV was used for racing or any other competitive activity, at any point, even by a previous owner; or (2) the ATV has been altered or modified in such a way so as to adversely affect its operation, performance or durability, or has been altered or modified to change its intended use.

2) LIMITATIONS OF LIABILITY

THIS WARRANTY IS EXPRESSLY GIVEN AND ACCEPTED IN LIEU OF ANY

AND ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING

WITHOUT LIMITATION ANY WARRANTY OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE TO THE EXTENT THAT THEY

CANNOT BE DISCLAIMED, THE IMPLIED WARRANTIES ARE LIMITED IN

DURATION TO THE LIFE OF THE EXPRESS WARRANTIES INCIDENTAL

AND CONSEQUENTIAL DAMAGES ARE EXCLUDED FROM COVERAGE

UNDER THIS WARRANTY SOME JURISDICTIONS DO NOT ALLOW FOR

THE DISCLAIMERS, LIMITATIONS AND EXCLUSIONS IDENTIFIED ABOVE,

AS A RESULT, THEY MAY NOT APPLY TO YOU. THIS WARRANTY GIVES

YOU SPECIFIC RIGHTS, AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS

WHICH MAY VARY FROM COUNTRY TO COUNTRY.

Neither the Can-Am ATV Distributor/Dealer nor any other person has been authorized to make any affirmation, representation or warranty regarding the product, other than those contained in this limited warranty, and if made, shall not be enforceable against BRP.

BRP reserves the right to modify this warranty at any time, being understood that such modification will not alter the warranty conditions applicable to the products sold while this warranty is in effect.

3) EXCLUSIONS – ARE NOT WARRANTED

The following are not warranted under any circumstances:

– Normal wear and tear;

______________

145

– Routine maintenance items, tune ups, adjustments;

– Damage caused by failure to provide proper maintenance and/or storage, as described in the Operator's Guide;

– Damage resulting from removal of parts, improper repairs, service, maintenance, modifications or use of parts not manufactured or approved by BRP or resulting from repairs done by a person that is not an authorized servicing

Can-Am ATV Distributor/Dealer;

– Damage caused by abuse, abnormal use, neglect or operation of the product in a manner inconsistent with the recommended operation described in the Operator’s Guide;

– Damage resulting from accident, submersion, fire, theft, vandalism or any act of

God;

– Operation with fuels, oils or lubricants which are not suitable for use with the product (see the Operator’s Guide);

– Damage resulting from rust, corrosion or exposure to the elements;

– Damage resulting from water or snow ingestion;

– Incidental or consequential damages, or damages of any kind including without limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income.

4) WARRANTY COVERAGE PERIOD

This warranty will be in effect from (1) the date of delivery to the first retail consumer or (2) the date the product is first put into use, whichever occurs first and for a period of:

TWENTY-FOUR (24) CONSECUTIVE MONTHS for private use.

SIX (6) CONSECUTIVE MONTHS for commercial use or rental use.

The product is used commercially when it is used in connection with any work or employment that generates income during any part of the warranty period. The product is also used commercially when, at any point during the warranty period, it is licensed for commercial use.

The repair or replacement of parts or the performance of service under this warranty does not extend the life of this warranty beyond its original expiration date.

Note that the duration and any other modalities of the warranty coverage are subject to the applicable national or local legislation in your country.

5) CONDITIONS TO HAVE WARRANTY COVERAGE

This warranty coverage is available only if each of the following conditions has been fulfilled:

– The 2012 Can-Am ATV must be purchased as new and unused by its first owner from a Can-Am ATV Distributor/Dealer authorized to distribute Can-Am ATVs in the country in which the sale occurred;

– The BRP specified pre-delivery inspection process must be completed and documented;

______________

146

– The product must have undergone proper registration by an authorized Can-Am

ATV Distributor/Dealer;

– The 2012 Can-Am ATV must be purchased in the EEA and the Russian economic areas and Turkey;

– Routine maintenance outlined in the Operator’s Guide must be timely performed in order to maintain warranty coverage. BRP reserves the right to make warranty coverage contingent upon proof of proper maintenance.

BRP will not honor this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow BRP to preserve both the safety of its products, and also that of its consumers and the general public.

6) WHAT TO DO TO OBTAIN WARRANTY COVERAGE

The customer must cease using the ATV upon the appearance of an anomaly. The customer must notify a servicing Can-Am ATV Distributor/Dealer within two (2) months of the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the authorized Can-Am ATV Distributor/Dealer, proof of purchase of the product and must sign the repair/work order prior to starting the repair in order to validate the warranty repair. All parts replaced under this limited warranty become the property of BRP.

Note that the notification period is subject to the applicable national or local legislation in your country.

7) WHAT BRP WILL DO

BRP’s obligations under this warranty are limited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine Can-Am ATV parts without charge for parts and labor, at any authorized Can-Am ATV Distributor/Dealer during the warranty coverage period under the conditions described herein. BRP's responsibility is limited to making the required repairs or replacements of parts. No claim of breach of warranty shall be cause for cancellation or rescission of the sale of the Can-Am

ATV to the owner.

In the event that service is required outside of the EEA and the Russian economic areas and Turkey, the owner will bear responsibility for any additional charges due to local practices and conditions, such as, but not limited to, freight, insurance, taxes, license fees, import duties, and any and all other financial charges, including those levied by governments, states, territories and their respective agencies.

BRP reserves the right to improve or modify products from time to time without assuming any obligation to modify products previously manufactured.

______________

147

8) TRANSFER

If the ownership of a product is transferred during the warranty coverage period, this limited warranty shall also be transferred and be valid for the remaining coverage period provided BRP or an authorized Can-Am ATV Distributor/Dealer receives a proof that the former owner agreed to the transfer of ownership, in addition to the coordinates of the new owner.

9) CONSUMER ASSISTANCE

1. In the event of a controversy or a dispute in connection with this limited warranty, BRP suggests that you try to resolve the issue at the Can-Am ATV

Dealer level. We recommend discussing the issue with the Can-Am ATV

Distributor/Dealer's service manager or owner. You will find your Can-Am ATV

Distributor/Dealer's coordinates on our website at www.brp.com

.

2. If further assistance is required, the Can-Am ATV Distributor's service department should be contacted in order to resolve the matter.

3. If the matter still remains unresolved then contact BRP at the address listed below.

For countries within Europe, Middle East, Africa, Russia & CIS, please contact our

European office:

BRP EUROPE N.V.

Customer Assistance Center

Skaldenstraat 125

9042 Gent

Belgium

Tel.: +32-9-218-26-00

For Scandinavian countries, please contact our Finland office:

BRP FINLAND OY

Service Department

Isoaavantie 7

FIN-96320 Rovaniemi

Finland

Tel.: +358 16 3208 111

148

______________

For all other countries, please contact your local Can-Am ATV Distributor/

Dealer (visit our website at www.brp.com for contact information), or contact our North America office at:

BOMBARDIER RECREATIONAL PRODUCTS INC.

Customer Assistance Center

75 J.-A. Bombardier Street

Sherbrooke QC J1L 1W3

Tel.: 819 566-3366

* For the territory covered by this limited warranty, products are distributed and serviced by

Bombardier Recreational Products Inc. or its affiliates.

©

TM

2010 Bombardier Recreational Products Inc. All rights reserved.

Trademark of Bombardier Recreational Products Inc. or its affiliates.

______________

149

ADDITIONAL TERMS AND CONDITIONS FOR FRANCE ONLY

The following terms and conditions are applicable to products sold in France only.

The seller shall deliver goods that are complying with the contract and shall be responsible for defects existing upon delivery. The seller shall also be responsible for defects resulting from packaging, assembling instructions or the installation when it is its responsibility per the contract or if accomplished under its responsibility. To be compliant with the contract, the good shall:

1. Be fit for normal use for goods similar thereto and, if applicable:

• Correspond to the description provided by the seller and have the qualities presented to the buyer though sample or model;

• Have the qualities that a buyer may legitimately expect considering the public declarations of the seller, the manufacturer of its representative, including in advertising or labeling; or

2. Have the characteristics mutually agreed upon as between the parties or be fit for the specific use intended by the buyer and brought to the attention of the seller and which accepted.

The action for failure to comply is prescribed after two years after delivery of the goods. The seller is responsible for the warranty for hidden defects of the good sold if such hidden defects are rendering the good unfit for the intended use, or if they diminish its use in such a way that the buyer would not have acquired the good or would have given a lesser price, had he known. The action for such hidden defects shall be taken by the buyer within 2 years of the discovery of the defect.

150

______________

CUSTOMER

INFORMATION

______________

151

PRIVACY INFORMATION

BRP wishes to inform you that your coordinates will be used for safety and warranty related purposes. Furthermore, BRP and its affiliates may use its customer list to distribute marketing and promotional information about BRP and related products.

To exercise your right to consult or correct your data, or to be removed from the addressee-list for direct marketing, please contact BRP.

By E-mail: [email protected]

By mail: BRP

Senior Legal Counsel-Privacy Officer

726 St-Joseph

Valcourt QC

Canada

J0E 2L0

152

______________

CHANGE OF ADDRESS/OWNERSHIP

If your address has changed or if you are the new owner of the ATV, be sure to notify BRP by either:

– Mailing one of the change of address cards on the following pages.

– North America Only: calling at 715 848-4957 (USA) or 819 566-3366 (Canada).

– Notifying an authorized Can-Am dealer.

In case of change of ownership, please join a proof that the former owner agreed to the transfer.

Notifying BRP, even after the expiration of the limited warranty, is very important as it enables BRP to reach the ATV owner if necessary, like when safety recalls are initiated. It is the owner’s responsibility to notify BRP.

STOLEN UNITS: If your personal ATV is stolen, you should notify BRP or an authorized Can-Am dealer. We will ask you to provide your name, address, phone number, the vehicle identification number and the date it was stolen.

In North America

BOMBARDIER RECREATIONAL PRODUCTS INC.

Warranty Department

75 J.-A. Bombardier Street

Sherbrooke QC J1L 1W3

Canada

In Scandinavian Countries

BRP FINLAND OY

Service Department

Isoaavantie 7

FIN-96320 Rovaniemi

Finland

Tel.: +358 16 3208 111

In Other Countries in the World

BRP EUROPEAN DISTRIBUTION

Warranty Department

Chemin de Messidor 5-7

1006 Lausanne

Switzerland

______________

153

CHANGE OF ADDRESS/OWNERSHIP

This page is intentionally blank

154

______________

CHANGE OF ADDRESS/OWNERSHIP

______________

155

CHANGE OF ADDRESS/OWNERSHIP

156

______________

ATV MODEL No.

VEHICLE

IDENTIFICATION NUMBER (V.I.N.)

ENGINE

IDENTIFICATION NUMBER (E.I.N.)

Owner:

No.

CITY

NAME

STREET

STATE/PROVINCE

Purchase Date

Warranty Expiry Date

YEAR MONTH DAY

YEAR MONTH DAY

APT

ZIP/POSTAL CODE

To be completed by the dealer at the time of the sale.

DEALER IMPRINT AREA

V00A2IL

Please verify with your dealer to ensure your vehicle has been registered with BRP.

While reading this Operator’s Guide, remember that:

WARNING

Indicates a potential hazard that, if not avoided, could result in serious injury or death.

WARNING

THIS VEHICLE CAN BE HAZARDOUS TO OPERATE.

A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions.

SEVERE INJURY OR DEATH can result if you do not follow these instructions:

• BEFORE YOU OPERATE THIS VEHICLE, READ

THIS OPERATOR’S GUIDE AND ALL

ON-PRODUCT PRODUCT LABELS.

• NEVER OPERATE THIS VEHICLE WITHOUT

PROPER INSTRUCTIONS.

Complete a certified training course.

• NEVER CARRY A PASSENGER. You increase your risk of losing control if you carry a passenger.

• NEVER OPERATE THIS VEHICLE ON A PAVED

SURFACE. You increase your risk of losing control if you operate this vehicle on pavement.

• NEVER OPERATE THIS VEHICLE ON PUBLIC

ROADS. You can collide with another vehicle if you operate this vehicle on a public road.

• ALWAYS WEAR AN APPROVED HELMET, eye protection, and protective clothing.

• NEVER RIDE UNDER THE INFLUENCE OF

ALCOHOL OR DRUGS. They slow reaction time and impair judgment.

• NEVER OPERATE THIS VEHICLE AT EXCESSIVE

SPEEDS. You increase your risk of losing control if you operate this vehicle at speeds too fast for the terrain, visibility conditions, or your experience.

• NEVER ATTEMPT WHEELIES, JUMPS, OR OTHER

STUNTS.

219 000 780 CA

OPERATOR’S GUIDE, DS 450 Series / ENGLISH

GUIDE DU CONDUCTEUR, Série DS 450 / ANGLAIS

FAIT AU / MADE IN CANADA U/M:P.C.

®™ AND THE BRP LOGO ARE TRADEMARKS OF BOMBARDIER RECREATIONAL PRODUCTS INC. OR ITS AFFILIATES.

©2011 BOMBARDIER RECREATIONAL PRODUCTS INC. ALL RIGHTS RESERVED. PRINTED IN CANADA.

2012

Guide

and

Includes

Safety, Vehicle

WARNING

Read this guide thoroughly. It contains important safety information.

Minimum recommended operator ’s age: 16 years old. Experienced operator only. Keep this Operator ’s Guide in the vehicle.

2 1 9 0 0 0 7 8 0

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