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GasAlertMicro
H
2
S, CO, O
2
, Combustibles
2, 3 and 4 Gas Detectors
Technologies
Limited Warranty & Limitation of Liability
BW Technologies Ltd. (BW) warrants this product to be free from defects in material and workmanship under normal use and service for a period of two years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer. BW’s warranty obligation is limited, at BW’s option, to refund of the purchase price, repair, or replacement of a defective product that is returned to a BW authorized service center within the warranty period. In no event shall BW’s liability hereunder exceed the purchase price actually paid by the buyer for the Product.
This warranty does not include: a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use; b) any product which in BW’s opinion, has been misused, altered, neglected or damaged by accident or abnormal conditions of operation, handling or use; c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved parts on the product; or
The obligations set forth in this warranty are conditional on: a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable recommendations of BW; b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW; and c) the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the product is within the warranty period.
THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR
PURPOSE. BW SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING
LOSS OF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
BW Technologies Ltd.
2840 – 2nd Ave. SE
BW Technologies Inc. (America)
3279 West Pioneer Parkway
Calgary, AB T2A 7X9 Arlington, TX 76013
Canada USA
BW Europe Ltd.
101 Heyford Park,
Upper Heyford, Oxfordshire OX25 5HA
Kingdom
BW Technologies Middle East
P.O. Box 18081
Jebel Ali Free Zone
– United Arab Emirates
Table of Contents
Introduction .............................................................................................................................. 1
Contacting BW Technologies .................................................................................................. 2
Safety Information - Read First................................................................................................ 2
Getting Started......................................................................................................................... 6
Activating the Detector............................................................................................................. 10
Self-Test ............................................................................................................................ 11
Sensor Test ........................................................................................................................ 11
Calibration Status ............................................................................................................... 11
Battery Test ........................................................................................................................ 12
Datalogger Operation ......................................................................................................... 12
Self-Test Pass .................................................................................................................... 12
Self-Test Fail ...................................................................................................................... 12
Deactivating the Detector ........................................................................................................ 13
Confidence Beep ..................................................................................................................... 13
User Option Menu.................................................................................................................... 14
Latched Alarms................................................................................................................... 15
Safe Display Enable or Disable.......................................................................................... 15
Combustible Sensor Measuring Selection ......................................................................... 16
Sensor Enable or Disable................................................................................................... 17
Pass Code Protection......................................................................................................... 18
Adjust Datalogger Sampling Rate ...................................................................................... 19
Change the Date and Time ................................................................................................ 19
Alarms...................................................................................................................................... 20
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GasAlertMicro
Users Manual
Gas Exposures Computed ................................................................................................. 24
Viewing Gas Exposures ..................................................................................................... 25
Gas Alarm Setpoints........................................................................................................... 26
Resetting Gas Alarm Setpoints....................................................................................... 27
Stopping a Gas Alarm..................................................................................................... 27
Sensor Alarm .................................................................................................................. 28
Low Battery Alarm........................................................................................................... 28
Automatic Shutdown Alarm............................................................................................. 28
Calibration and Setting Alarm Setpoints Guidelines................................................................ 29
Diagnostics Protection........................................................................................................ 30
Applying Gas to the Sensors .............................................................................................. 30
Calibration Procedure......................................................................................................... 31
Start Calibration .............................................................................................................. 31
Auto Zero and Oxygen Sensor Calibration..................................................................... 31
Pass Code Protect Activated .......................................................................................... 32
Auto Span ....................................................................................................................... 33
Alarm Setpoints .................................................................................................................. 34
Setting the TWA Alarm Setpoint ..................................................................................... 35
Setting the STEL Alarm Setpoint .................................................................................... 35
Setting the Low Alarm Setpoint ...................................................................................... 36
Setting the High Alarm Setpoint...................................................................................... 36
Setting the Remaining Alarm Setpoints.......................................................................... 37
Setting the Calibration Due Date .................................................................................... 37
Maintenance ............................................................................................................................ 39
Replacing the Batteries ...................................................................................................... 40
Replacing a Sensor or Sensor Filter .................................................................................. 42
Installing the MultiMediaCard (MMC) ................................................................................. 43
If the Detector Does Not Work................................................................................................. 44
Replacement Parts and Accessories....................................................................................... 47
ii
Specifications........................................................................................................................... 48
Appendix A............................................................................................................................... 51
Excel Datalog Manager (E.D.M.)........................................................................................ 52
Installing Excel Datalog Manager (E.D.M.) .................................................................... 53
MMC Reader Installation ............................................................................................... 53
Start Excel Datalog Manager (E.D.M.) .......................................................................... 54
Direct Import to Other Compatible Programs..................................................................... 56
Datalogger Status Codes ................................................................................................... 57
Example Spreadsheet ........................................................................................................ 58
MultiMediaCard Compatibility............................................................................................. 60
Troubleshooting.................................................................................................................. 61
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GasAlertMicro
Users Manual
List of Tables
Page
2. International Symbols .................................................................................................... 5
3. GasAlertMicro Detector ................................................................................................. 7
5. Pushbuttons................................................................................................................... 9
8. Gas Alarm Setpoints...................................................................................................... 26
9. Factory Set Alarm Setpoints.......................................................................................... 27
10. Applying Gas to the Sensors ......................................................................................... 30
12. Replacing a Sensor or Sensor Filter ............................................................................. 42
13. Troubleshooting Tips ..................................................................................................... 44
A Direct Import Datalogger Status Codes......................................................................... 57
iv
List of Figures
Page
1. GasAlertMicro Detector ................................................................................................. 7
2. Display Elements........................................................................................................... 8
3. Applying Gas to the Sensors......................................................................................... 29
5. Replacing a Sensor or Sensor Filter ............................................................................. 41
6. Installing the MultiMediaCard (MMC)............................................................................ 43
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GasAlertMicro
Users Manual
CAUTION: FOR SAFETY REASONS, THIS EQUIPMENT
MUST BE OPERATED AND SERVICED BY QUALIFIED
PERSONNEL ONLY. READ AND UNDERSTAND
INSTRUCTION MANUAL COMPLETELY BEFORE
OPERATING OR SERVICING.
GAMIC-3H
GAMIC-2
GAMIC-4-DL2
GAMIC-3H-DL2
GAMIC-2-DL2
GasAlertMicro Gas Detector
Order Number
GAMIC-4
Description
GasAlertMicro (4 Gas) Detector (H
*Combustibles)
2
S, CO, O
2
,
GasAlertMicro (3 Gas) Detector (H
2
S, O
2
, *Combustibles)
GasAlertMicro (2 Gas) Detector (O
2
, *Combustibles)
GasAlertMicro (4 Gas) c/w User Downloadable Datalogger
GasAlertMicro (3 Gas) c/w User Downloadable Datalogger
GasAlertMicro (2 Gas) c/w User Downloadable Datalogger
* Combustibles: Field-selectable for 0-100% LEL (lower explosive limit) or 0-5.0% methane v/v
GasAlertMicro Multi-Gas Detector
Standard instrument is equipped with integral concussionproof boot and internal vibrator alarm.
GasAlertMicro with User Downloadable Datalogger
Provides full time continuous datalogging while the instrument is operating. Data is saved on a convenient
MultiMediaCard and can be removed and downloaded by the user. Data is imported into standard office software
(Microsoft® Excel, Access etc.). Wraparound memory ensures the most recent data is always saved.
vi
GasAlertMicro
Introduction
a
Warning
To ensure your personal safety, read “Safety
Information” before you use the detector.
The GasAlertMicro gas detector (“the detector”) warns of hazardous gas at levels above user-selectable alarm setpoints. This product is a gas detector.
The detector is a personal safety device. It is your responsibility to respond properly to the alarm.
Table 1 lists the gases monitored.
Table 1. Gases Monitored
Gas Detected
Hydrogen Sulfide (H
2
S)
Carbon Monoxide (CO)
Oxygen (O
2
)
Combustible Gases
Field selectable for:
Unit of Measure
parts per million (ppm) parts per million (ppm) percent by volume (%) a) percent of lower explosive limit (% LEL) b) percent by volume methane 0-5.0% v/v
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GasAlertMicro
Users Manual
Contacting BW Technologies
To contact BW Technologies, call:
USA: 1-888-749-8878
Canada: 1-800-663-4164
Europe: +44 (0) 1869 233004
Middle East: (971) 4 8871766
Australia: 61.7.3818.8244
Anywhere in the world: +1-403-248-9226
Address correspondence to:
BW Technologies Ltd.
2840 – 2 Avenue S.E.
Calgary, AB T2A 7X9
CANADA
Or visit us on the World Wide Web: www.gasmonitors.com
ISO 9001
Safety Information - Read First
Use the detector only as specified in this manual, otherwise the protection provided by the detector may be impaired.
International symbols used on the detector and in this manual are explained in Table 2.
Read the Warnings and Cautions on the following pages before using the detector. ec
Note
This instrument contains batteries. Do not mix with the solid waste stream. Spent batteries should be disposed of by a qualified recycler or hazardous materials handler.
2
GasAlertMicro
Safety Information - Read First
a
Cautions
⇒ Warning: Substitution of components may impair Intrinsic Safety.
⇒ Do not use the detector if it is damaged. Before you use the detector, inspect the case. Look for cracks or missing
parts.
⇒ If the detector is damaged or something is missing, contact BW Technologies immediately (see p. 2).
⇒ Make sure the battery holder is locked in place before you operate the detector.
⇒ Use only a sensor specifically designed for your GasAlertMicro model. (See the section “Replacement Parts and
Accessories.”)
⇒ Calibrate the detector before first-time use and then on a regular schedule, depending on use and sensor
exposure to poisons and contaminants. BW recommends at least once every 180 days (6 months).
⇒ It is recommended that a “bump test” be performed before each day’s use to verify proper instrument operation.
Calibrate if the readings are not within the specified limits.
⇒ Periodically “bump test” the sensors to confirm their ability to respond to gas by exposing the detector to a
targeted gas concentration that exceeds the high alarm setpoints. Manually verify that the audible and visual alarms are activated.
⇒ It is recommended that the combustible sensor be checked with a known concentration of calibration gas after
any known exposure to catalyst contaminants/poisons (sulfur compounds, silicon vapors, halogenated compounds, etc.).
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GasAlertMicro
Users Manual
a
Cautions (cont.)
⇒ The combustible sensor is factory calibrated to 50% LEL methane. If monitoring a different combustible gas in the
% LEL range, calibrate the sensor using the appropriate gas. High off-scale % LEL or % v/v methane readings may indicate an explosive concentration.
⇒ Protect the combustible sensor from exposure to lead compounds, silicones and chlorinated hydrocarbons.
Although certain organic vapors (such as leaded gasoline and halogenated hydrocarbons) may temporarily inhibit sensor performance, in most cases, the sensor will recover after calibration.
⇒ Any rapid up-scaling reading followed by a declining or erratic reading may indicate a gas concentration beyond
upper scale limit, which may be hazardous.
⇒ Use only recommended AA alkaline or NiMH batteries properly charged, and installed in the detector case. (See
the section “Replacement Parts and Accessories.”)
⇒ Charge NiMH batteries using recommended charger only. Do not use any other charger. Failure to observe this
precaution could lead to fire or explosion.
⇒ Do not change or charge batteries in a hazardous location. Doing so will impair the Intrinsic Safety of the unit and
may lead to fire or explosion.
⇒ Read and observe all instructions and precautions in the literature provided with the charger. Failure to do so may
result in fire, electric shock or other forms of personal injury or property damage.
4
GasAlertMicro
Safety Information - Read First
a
Cautions (cont.)
⇒ Extended exposure of the GasAlertMicro to certain concentrations of combustible gases and air may stress a
detector element, which can seriously affect its performance. If an alarm occurs due to high concentration of combustible gases, recalibration should be performed, or if needed, the sensor replaced.
⇒ Do not test the combustible sensor’s response with a butane cigarette lighter; doing so will damage the sensor.
⇒ Do not expose the detector to electrical shock and/or severe continuous mechanical shock.
⇒ Do not attempt to disassemble, adjust or service the detector unless instructions for that procedure are contained
in the manual and/or that part is listed as a replacement part. Use only BW Technologies replacement parts.
⇒ Do not immerse the detector in liquids.
⇒ The detector Warranty will be voided if customer personnel or third parties damage the detector during repair
attempts. Non-BW Technologies repair/service attempts void this Warranty.
Table 2. International Symbols
Symbol Meaning
n
Approved to both U.S. and Canadian Standards by the Canadian Standards Association.
X
BAM
ATEX
AUS
European Explosion Protection
Conforms to European Union directives
BAM performance verification and expert opinion (in progress)
Conforms to European Directive 94/9/EC – ATEX 95
Certified to Australian standards (in progress)
5
GasAlertMicro
Users Manual
Getting Started
The items listed below are included with your detector. If the detector is damaged or something is missing, contact the place of purchase immediately.
• Batteries (2 replaceable alkaline cells)
• O
2
sensor
• Combustible sensor
• 4-gas units: H
2
S/CO sensor (dual sensor)
• 3-gas units: applicable toxic sensor
• Calibration hose and cap
• Instructions
To order replacement parts, see the section “Replacement
Parts and Accessories.”
The detector comes with sensors installed. The
“Maintenance” section describes how to install the batteries.
To become familiar with the features and functions of the detector, study the following figures and tables:
• Figure 1 and Table 3 describe the detector’s components.
• Figure 2 and Table 4 describe the detector’s display elements.
• Table 5 describes the detector’s pushbuttons.
6
Figure 1. GasAlertMicro Detector
GasAlertMicro
Getting Started
Table 3. GasAlertMicro Detector
Item Function
E
F
G
H
A
B
C
D
Audible Alarm
Visual Alarm Bars
Sensors
Pushbuttons
Display
Battery Holder
Datalogger (optional)
Alligator Clip
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GasAlertMicro
Users Manual
Figure 2. Display Elements
Note: The display backlight automatically activates for
10 seconds whenever there is insufficient light to view the display and during alarm conditions. Any pushbutton reactivates the backlight in low-light conditions.
8
Table 4. Display Elements
Item Function
E
F
G
H
A
B
C
D
I
J
K
L
M
Alarm Condition
Battery
Button Indicator
Clock
Gas Identifier Bars
Optional Datalogger Card Indicator
Automatically Zero Sensor
Gas Cylinder
Automatically Span Sensor
Pass Code Lock
Real Time Calendar (Date, Month, Year)
Alarm Condition (Low, High TWA, STEL or Multi-gas) or view TWA, STEL and
Maximum Gas Exposures
Future Use
GasAlertMicro
Getting Started
Table 5. Pushbuttons
Pushbutton Description
A
C
OK
ON/OFF
G
H
• To turn on the detector, press A.
• To turn off the detector, press A and hold for 5 seconds.
• To initiate the confidence beep, press C while pressing A at startup.
• To deactivate the confidence beep, press C while pressing A when the detector is off.
• To increment the displayed value, press G.
• To enter the user options menu, press G and H simultaneously and hold for 5 seconds.
• To clear the TWA, STEL and maximum gas exposure readings, press C and G simultaneously.
• To decrement the displayed value, press H.
• To initiate calibration and setting alarm setpoints, press C and H simultaneously and hold for 5 seconds.
• To view the TWA, STEL and maximum (MAX) hold readings, press C.
• To acknowledge latched alarms, press C.
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GasAlertMicro
Users Manual
Activating the Detector
⇒ To activate the detector, press A in a normal atmosphere (20.9% oxygen).
Self-Test
The detector performs the actions in steps 1-9. Manually check that all actions occur.
1. If battery power is low, I LOW flashes, the display
reads OFF. Replace the batteries and restart the
detector.
Note: The alarm setpoints on a shipped detector may vary by region. See “Resetting Gas Alarm Setpoints.”
2. The display shows all elements.
3. The detector beeps and flashes.
4. The detector briefly turns on the backlight.
5. User Downloadable Datalogger units only: The display shows the time, day and date.
6. The display shows the TWA, STEL, Low and High Alarm setpoints.
10
7. Calibration status is shown.
8. The display reads tESt (test) as the detector tests the sensors.
9. The oxygen sensor is calibrated automatically.
If the detector fails steps 1-9, see the section “If the Detector
Does Not Work.”
Sensor Test
If a sensor fails the self-test, the audible alarm emits a slow modulating tone, the visual alarm flashes slowly and the vibrator alarm activates. The LCD advises which sensor failed.
Calibration Status
Number of days remaining before calibration due is displayed. If calibration is overdue, a warning will sound and the LCD will show the number of days overdue.
Press C to acknowledge the warning.
GasAlertMicro
Activating the Detector
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GasAlertMicro
Users Manual
Battery Test
The batteries are tested on activation and continuously after activation. If battery power is low, I LOW flashes.
Note: If the Confidence Beep is on, the audible alarm beeps if the batteries have sufficient power and stops if the battery power is low. (See the section “Confidence Beep.”)
Datalogger Operation
Datalogger operation is automatic and requires no settings.
MultiMediaCard icon
S
is displayed continuously in datalogger units when card is present. The card is not required for operation of the User Downloadable Datalogger models. A warning message will display if the card is absent.
Self-Test Pass
If the detector passes the self-test, the detector begins normal operation. The display shows the ambient gas readings:
The detector starts recording the maximum gas exposure and calculating the STEL (short-term exposure level) and
TWA (time-weighted average) exposures. If the “SAFE” display is activated, “SAFE” will scroll across the screen.
Self-Test Fail
If the detector fails the self-test, see the section “If the
Detector Does Not Work.”
12
Deactivating the Detector
⇒ To turn off the detector, press A and hold for 5 seconds.
The audible alarm beeps four times, the visual alarm flashes four times and then the display shows:
The display turns off and the detector stops normal operation.
Note: If A is held down for less than 5 seconds, the detector
will not turn off.
GasAlertMicro
Deactivating the Detector
Confidence Beep
The Confidence Beep tells you the detector is ON and the batteries have sufficient power to respond to a hazardous level of gas and emit an alarm. Instead of beeping when battery power is low, the audible alarm beeps to advise you the batteries have sufficient power. The Confidence Beep stops when battery power is low.
You can activate the Confidence Beep only at startup.
1. To initiate the Confidence Beep press A and C simultaneously.
After the self-test completes, the detector continuously beeps once every 5 seconds.
Note: Normal one button startup and shutdown will not deactivate the Confidence Beep.
You can deactivate the Confidence Beep only if the detector is turned off.
2. To deactivate the Confidence Beep press A and C simultaneously.
The Confidence Beep will remain deactivated through future normal startups.
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GasAlertMicro
Users Manual
User Option Menu
User options are:
1. Finish options and exit User Options Menu.
2. Enable or disable latching alarms.
3. Enable or disable “SAFE” display mode.
4. Combustible sensor measuring selection: %LEL or
% by volume. [% by volume for methane only.]
5. Enable or disable operation of one or more sensors.
6. Enable or disable Pass Code Protection.
7. Datalogger model only:
Adjust real-time clock and calendar.
8. Datalogger model only:
Adjust datalogger sampling rate from 1 to 127 seconds.
Note: To change calibration due-date settings, see page 37.
To access the User Options, press G and H simultaneously until the display reads:
To choose the desired options, press H or G. Press C to select the option.
To exit the options menu and return to normal operation at any time, press C when the display reads:
14
Latched Alarms Function
The detector is shipped with the latching alarm function disabled. If the low and high gas alarms are set to latch, the audible and visual alarms persist in the event of an alarm condition until the alarm is acknowledged by pressing C.
To enable the latching alarm function, press C when the display advises Latching Alarms.
The display will advise latching alarm function is On (activated).
Repeat above sequence to disable latched alarms. The display will advise the latching function is OFF.
GasAlertMicro
User Option Menu
“SAFE” Display Enable or Disable
When enabled, the Safe Display function advises that normal ambient conditions prevail and no gas hazard monitored exists. The word SAFE will scroll across the display when all gas levels are normal.
If any gas is present (readings other than zero for toxic gas or combustibles) and/or the oxygen reading is other than 20.9%, the display will show gas levels for all sensors. When levels return to normal the display will read SAFE.
To enable the Safe Display function, press C when the screen reads SAFE dISPLAY.
The screen will then advise that the
Safe Display function is activated.
Repeat the above sequence to disable the Safe Display function. The display will advise the Safe Display function is
OFF.
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GasAlertMicro
Users Manual
Combustible Sensor Measuring Selection
The detector is shipped with the combustible sensor set to measure and display combustible gases in the 0 to 100%
LEL (lower explosive limit) range.
The detector can be set to measure and display methane in the 0 to 5.0% by volume range.
Note: Percent by volume measurements apply to methane only.
To change the combustible sensor to measure shown, press C when the display reads LEL Sen Units.
Press H or G to choose the desired units % LEL, or choose % by volume methane.
Confirm the desired units by pressing C.
16
Sensor Enable or Disable
a
Warning
Disabling an installed sensor configures the detector to a 1, 2, or 3-gas unit. No protection is now provided for the gas targeted by that sensor(s).
Disabling a sensor should be performed with extreme caution. In the event a sensor fails, Sensor Disable can be used to turn off the sensor fail alarm. The sensor should be replaced and enabled as soon as possible.
To disable a sensor, enter the User Options Menu (page 14).
GasAlertMicro
User Option Menu
Disabling/Enabling a Sensor
Select the sensor (H
2
S, CO, LEL, or O
2
) to be enabled or disabled. The detector will function normally with remaining enabled sensors. The sensor may be enabled again, at any time.
To disable (or enable) the H
2
S sensor, press C when the display advises:
The display then advises the H
2
S sensor is OFF.
To enable H
2
S sensor, repeat above sequence. The display advises H
2
S sensor is On.
Repeat the sequence for CO, combustibles and O
2
.
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GasAlertMicro
Users Manual
Pass Code Protection
The detector is shipped with the Pass Code Protection off.
Pass Code Protection prevents the user access to the User
Option Menu. The key icon is lit on a pass code protected unit.
User Options Menu (page 14): To activate the Pass Code
Protect, press C when the screen displays “PASS Lock.”
The screen advises Pass Code Lock protection is On
(activated) and beeps 2 times.
If the detector is pass code protected, the display advises the unit is locked and requests Pass Code. Enter correct code and press C to confirm entry. Display advises Pass Lock is
OFF.
Note: Factory Code is provided separately.
Pass Lock ON Set Code Pass Lock OFF
The correct 3-digit factory Pass Code must be entered within
10 seconds. Otherwise, the display advises Not COrrEct or
Error and returns to the options menu.
No code entered or incorrect code entered and confirmed.
• Beeps and flashes
• Returns to previous screen
Code entered but not confirmed.
•
Beeps and flashes
• shows:
18
Adjust Datalogger Sampling Rate
The detector is shipped with the datalogger set to record a sample every 5 seconds. The sample rate can be adjusted.
To adjust the datalogger sampling rate, press C when the screen reads LoggEr RAtE.
The display will advise you to input a new sampling rate of once every
1 to 127seconds. To change the sampling rate, press H or G until the desired rate is displayed. Press
C
to confirm the value.
GasAlertMicro
User Option Menu
Change the Date and Time
Time and date adjustments apply only to detectors equipped with a User Downloadable Datalogger.
1. Set the time and date to your local time.
To set the real-time clock calendar, press C when the display advises
AdJust Clock.
Display reads in order:
Minutes,
Hours
(h)
,
Day of the week (Monday =1),
Date
(D)
Month
,
(M)
,
Year
(Y)
.
Use H and G to adjust time and date. Press C after each new setting.
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GasAlertMicro
Users Manual
Alarms
Table 6 describes the detector alarms and shows how the display looks for each alarm.
During an alarm condition, the detector activates the backlight and the display shows the current ambient gas reading.
Table 7 describes the computed gas exposures.
If more than one type or level of alarm exists at the same time, a multi-gas alarm will result.
Table 6. Alarms
Alarms Display Alarms Display
Instant Low Alarm:
• Slow modulating tone and flash
• ALARM and target gas bar flash
• Vibrator Alarm activates
• Instant High Alarm:
• Fast modulating tone and flash
• ALARM and target gas bar flash
• Vibrator Alarm activates
Latching Alarm User Option: If the Low and High Latched Alarm function is activated, the audible and visual alarms continue to
sound and flash until the alarm condition is acknowledged. Press C to deactivate the audible and visual alarms when the current
ambient gas reading falls below the Low Alarm level. The alarms cannot be deactivated if an alarm condition is still present.
TWA and STEL alarm conditions will not reset without turning off the detector.
20
GasAlertMicro
Alarms
Table 6. Alarms (cont.)
Alarms Display Alarms Display
STEL Alarm:
• Fast modulating tone and flash
• ALARM and target gas bar flash
• Vibrator Alarm activates
TWA Alarm:
• Slow modulating tone and flash
• ALARM and target gas bar flash
• Vibrator Alarm activates
Multi-Gas Alarm
• Alternating Low and High
Alarm tone and flash
• ALARM and target gas bars flash
• Note:
S
icon displayed advises the data card is present.
• Vibrator Alarm activates
Over Range Alarm:
(Over Level Exposure)
• Fast modulating tone and flash
• ALARM and target gas bar flash
• Vibrator Alarm activates
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GasAlertMicro
Users Manual
Table 6. Alarms (cont.)
Alarms Display Alarms Display
Sensor Alarm:
• Slow modulating tone and flash
• ALARM and gas bar(s) flash
• Vibrator Alarm activates
Confidence Beep:
• 2 fast beeps every
15 seconds.
Low Battery Alarm:
(Confidence Beep disabled)
• 1 beep and 1 flash every
10 seconds
• I LOW flashes
22
GasAlertMicro
Alarms
Table 6. Alarms (cont.)
Alarms Display Alarms Display
Automatic Shutdown
Alarm:
• 8 beeps and flashes
• I LOW displays periodically
• Vibrator Alarm activates
Normal Shutdown:
• 4 beeps and flashes
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GasAlertMicro
Users Manual
Gas Exposures Computed
a
Warning
To avoid possible personal injury, do not turn off the detector during a work shift. The detector automatically resets the STEL, TWA and maximum gas exposures at startup. If you restart the detector during a work shift, these values will not reflect the entire work shift.
Table 7. Computed Gas Exposures
Gas Exposure Description
TWA (CO and
H
2
S only)
STEL (CO and
H
2
S only)
Time-weighted average based on an
8-hour workday. Accumulated value.
Short-term exposure level based on a
15-minute period. Accumulated value.
Maximum*
(Peak)
Maximum gas exposures encountered during work shift.
* Maximum gas exposure describes either very high levels or very low levels of oxygen
24
Viewing Gas Exposures
⇒ Press C until the display shows the TWA gas exposures:
GasAlertMicro
Alarms
The display then shows the maximum gas exposures:
The display then shows the STEL gas exposures:
Press C and G to reset the maximum exposures.
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GasAlertMicro
Users Manual
Gas Alarm Setpoints
The detector's gas alarm setpoints trigger the gas alarms, which are described in Table 8.
Table 8. Gas Alarm Setpoints
Alarm Condition
Low Alarm
STEL and TWA
Alarms (CO and
H
2
S only)
High Alarm
CO, H
2
S, and combustibles:
Ambient gas level above Low Alarm setpoint. (For O
2
, see next column.)
Accumulated value above the STEL or TWA alarm setpoints
Multi-Gas Alarm
CO, H
2
S, and combustibles:
Ambient gas level above High Alarm setpoint. (For O
2
, see next column.)
Two or more gas alarm conditions
Oxygen Alarm Setpoints: User-selectable for Low and High
Alarms. Set both below, or both above, or one above and one below 20.9%, as desired.
26
Resetting Gas Alarm Setpoints
Note: Standard factory alarm setpoints will vary by region.
Table 9. Sample Factory Set Alarm Setpoints
OSHA (Occupational Health and Safety Association) standard settings are used as an example.
CO
H
2
S
O
2
Combustible
Gases
35 ppm 50 ppm 35 ppm
10 ppm 15 ppm 10 ppm
200 ppm
15 ppm
N/A N/A 19.5% 23.5%
To change the factory-set alarm setpoints, refer to the section “Calibration and Setting Alarm Setpoints.”
You can disable an alarm by setting the alarm setpoint to 0.
GasAlertMicro
Alarms
Stopping a Gas Alarm
The Low and High Alarms stop when the ambient gas level returns to the acceptable range.
Note: If alarms are set to latch, press C to reset the audible
and visual alarms.
The detector computes the TWA value based on an 8-hour workday, and the STEL alarm based on a 15 minute period.
To clear the TWA, STEL and maximum gas exposure readings, press C and G simultaneously.
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GasAlertMicro
Users Manual
Sensor Alarm
The detector tests for a missing or defective sensor during the activation self-test. See the section “If the Detector Does
Not Work.”
Low Battery Alarm
The detector tests the batteries on activation and continuously thereafter. If the battery voltage is low, the detector activates the Low Battery Alarm.
The Low Battery Alarm continues until you replace the batteries or the battery power is almost depleted. If the battery voltage drops too low, the detector executes an
Automatic Shutdown.
Automatic Shutdown Alarm
If the battery voltage is in immediate danger of dropping below the minimum operating voltage, the audible alarm beeps 8 times and the visual alarm flashes 8 times. After
3 seconds, the display blanks out and the detector stops normal operation. The display shows I LOW periodically until the battery power is depleted.
Replace the batteries. (See the section “Replacing the
Batteries.”)
Note: If the Confidence Beep is ON, the audible alarm does not beep during a Low Battery alarm. (See the section
“Confidence Beep.”) Typically, the Low Battery Alarm continues for 30 minutes before Automatic Shutdown.
28
Calibration and Setting Alarm Setpoints
Guidelines
Caution
The detector must be calibrated using the following gas concentrations: H
2
S = 25 ppm, CO = 100 ppm, methane =
2.5% (50% LEL) and balance air.
If you do not calibrate all of the sensors, use the gas concentration listed above for the target sensor being calibrated.
When calibrating the detector, adhere to the following guidelines:
•
CG-Q58 Calibration Gas (4-gas mix) is available from
BW Technologies. (See the section “Replacement Parts and Accessories.”)
• Calibration accuracy is never better than the calibration gas accuracy. BW Technologies recommends a premium-grade calibration gas. Gases with NIST
(National Institute of Standards and Technology) traceable accuracy will improve the validity of the calibration. Do not use a gas cylinder beyond its expiration date.
•
Calibrate a new sensor before use. Allow the sensor to stabilize before starting calibration (used: 60 seconds; new: 5 minutes).
GasAlertMicro
Calibration and Setting Alarm Setpoints
•
Calibrate the detector on a regular basis, depending on use and sensor exposure to poisons and contaminants.
BW recommends at least once every 180 days.
• Calibrate the detector if the ambient gas display varies at startup.
• It is best to calibrate the sensor before changing alarm setpoints.
• Calibrate only in a clean atmosphere that is free of background gas.
• To disable an alarm, set its alarm setpoint to 0.
•
The combustible sensor is factory calibrated 0 to 100%
• LEL using methane. If monitoring a different combustible gas in the 0-100% LEL range, calibrate the sensor using the appropriate gas.
•
The
2
sensor is automatically calibrated each time on activation. Activate detector in a normal 20.9% O
2 atmosphere.
• If you require a certified calibration, contact
BW Technologies using one of the numbers on page 2.
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GasAlertMicro
Users Manual
Diagnostics Protection
The detector tests the ambient air (Auto Zero) and the test gas applied (Auto Span) to ensure it meets expected values.
In Auto Zero, if any background target gas is present, the sensor(s) affected will read "Err" and exit the Auto Zero function, retaining the previous set value(s).
In Auto Span, if any target gas is not present or does not meet expected values, the display will advise you and exit calibration mode, retaining the previous set value(s).
Applying Gas to the Sensors
The calibration hose, which is shipped with the detector, simplifies sensor testing and calibration. Table 10 and Figure
3 show how to use it when applying gas to the sensors.
Table 10. Applying Gas to the Sensors
Item Description
A
B
C
Detector and Calibration Cap
Calibration Hose
Regulator and Gas Cylinder
Figure 3. Applying Gas to the Sensors
30
Calibration Procedure
To calibrate the detector and set its alarm setpoints, perform the following:
Start Calibration
To quit at any point after auto zero, press A. The detector retains any saved values, and the audible alarm beeps
4 times before the detector returns to normal operation.
1. Press C and H simultaneously. The detector beeps
4 times and the display shows:
The audible alarm then beeps once.
GasAlertMicro
Calibration and Setting Alarm Setpoints
Auto Zero and Oxygen Sensor Calibration
The display flashes “Auto Zero” while the detector automatically zeroes the H
2
S, CO and combustibles sensors and calibrates the oxygen sensor.
The audible alarm then beeps twice.
Auto Zero Sensor Fail
Note: Do not apply the calibration gas until the display shows a flashing gas cylinder; otherwise, the auto zero step will fail.
If a sensor fails, the display advises error (Err) and skips the
span for the failed sensor(s). Other sensors span normally.
Press A to exit, then restart calibration in an atmosphere
that is clear of the targeted gases. If the auto zero fails a second time, restart the detector to test the sensors.
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GasAlertMicro
Users Manual
Pass Code Protect: If the detector is pass code protected, after a successful Auto Zero, the detector will ask for the pass code before proceeding to Auto Span and Alarm
Setpoints.
Pass Code Protect Activated
Before setting span, the display will advise if the detector is pass code protected. The display will advise
Calibration is locked.
Then display requests the Pass Code.
If the pass code is not entered within 10 seconds or the wrong pass code is entered, the detector advises the code is
Not COrrEct.
The detector beeps 5 times and automatically returns to normal operation.
The Set up/down arrow icon lights to prompt entry of the
3 digit pass code. Enter the correct pass code using G and
H
keys. Press C key to accept the displayed pass code.
If the correct code is entered, the detector automatically proceeds to Auto Span.
32
Auto Span
Calibrate one, two, three or four sensors as desired.
The display shows a flashing gas cylinder, prompting you to apply a calibration gas to the sensor or skip the span
(sensitivity adjustment):
Use a calibration gas containing the gas concentrations listed in the Guidelines.
2. Install calibration cap and apply gas to the sensor at a flow rate of 250 to 500 ml/min. Or, press C now to skip the span.
When the detector senses approximately one-half of the expected gas concentration (30 seconds), the audible alarm beeps once. The detector then begins spanning the sensor
(2 minutes).
The audible alarm beeps 3 times at the end of the span.
GasAlertMicro
Calibration and Setting Alarm Setpoints
Note: The detector will not span a sensor if:
•
You do not apply gas to the sensor.
• The sensor fails to detect at least one-half of the
expected gas concentration in the first 30 seconds.
• The gas concentration drops below one-half of the
expected gas level during the 2 minute span.
If you apply gas to a sensor and the detector fails to span the sensor, repeat the calibration process using a new gas cylinder. If the sensor fails the span a second time, replace the sensor. (See the section “Replacing a Sensor or Sensor
Filter.”)
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GasAlertMicro
Users Manual
Alarm Setpoints
Alarms may be set anywhere within the detection range for the sensor (page 48), or set to zero for off.
CO
O
2
Factory alarm setpoints may vary by region. An example is given below. Set as desired.
H
2
S TWA: 10 ppm
STEL: 15 ppm
LOW: 10 ppm
HIGH: 15 ppm
TWA: 35 ppm
STEL: 50 ppm
LOW: 35 ppm
HIGH: 200 ppm
Combustible LOW: 10% LEL
HIGH: 20% LEL
Note: If you do not press any pushbuttons within
10 seconds, the detector automatically retains the previous alarm setpoint.
If you change an alarm setpoint but pause for 10 seconds
before pressing C, the detector will reject the new value.
34
Setting the TWA Alarm Setpoint
The display shows the TWA alarm setpoint for H
2
S.
GasAlertMicro
Calibration and Setting Alarm Setpoints
Setting the STEL Alarm Setpoint
The display shows the STEL Alarm setpoint for H
2
S:
The keypad arrow icons light, prompting you to input a new
TWA Alarm setpoint. To accept the displayed value, press
C
.
3. To change the TWA Alarm setpoint for this sensor, press
H
or G until the display shows the new value. Press C to save the displayed value.
Note: If you do not press any pushbuttons within
10 seconds, the detector automatically retains the TWA
Alarm setpoint.
The keypad arrow icons light, prompting you to input a new
STEL Alarm setpoint.
4. To change the STEL Alarm setpoint for this sensor, press
H
or G until the display shows the new value. Press C to save the displayed value.
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GasAlertMicro
Users Manual
Setting the LOW Alarm Setpoint
Next, set the Low and High Alarm setpoints for each sensor in turn, starting with H
2
S.
The display shows the Low Alarm setpoint for H
2
S:
Setting the HIGH Alarm Setpoint
The display shows the High Alarm Setpoint for H
2
S:
The keypad arrow icons will light, prompting you to input a new Low Alarm setpoint.
5. To change the Low Alarm setpoint for this sensor, press
H or G until the display shows the new value. Press C to save the displayed value.
The keypad arrow icons will light, prompting you to input a new High Alarm setpoint.
6. To change the High Alarm setpoint for this sensor, press
H
or G until the display shows the new value. Press C to save the displayed value.
36
Setting the Remaining Alarm Setpoints
7. Repeat steps 3 through 6 to set alarm setpoints for CO, combustibles and O
2
. The audible will beep 4 times when the alarm setpoint function is complete.
GasAlertMicro
Calibration and Setting Alarm Setpoints
Setting the Calibration Due Date
After a successful calibration of one or more sensors, the display shows the number of days remaining before calibration is due.
The keypad arrow icons will light, prompting you to change the calibration due date of between 1 and 365 days if desired. The detector will beep five times and then return to normal operation.
If calibration is unsuccessful, the detector will advise:
“Calibration due date cannot be reset.”
Verification (optional)
Test the detector using a gas cylinder other than the one used in the calibration steps. The gas concentration should not exceed the sensor's detection range. Confirm that the display shows the expected concentration.
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GasAlertMicro
Users Manual
38
GasAlertMicro
Instrument Maintenance
Instrument Maintenance
Maintenance..................................................................40
Replacing the Batteries .................................................40
Replacing a Sensor or Sensor Filter ............................42
Installing the MultiMediaCard (MMC) ...........................43
If the Detector Does Not Work ......................................44
Replacement Parts and Accessories ............................47
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GasAlertMicro
Users Manual
Maintenance
To keep the detector in good operating condition, perform the following basic maintenance as required:
• Calibrate, test and inspect the detector at regular intervals.
• Keep an Operations Log of all maintenance, calibrations and alarm events.
• Clean the exterior with a soft damp cloth. Do not use solvents, soaps or polishes.
• Do not immerse the detector in liquids.
Replacing the Batteries
a
Warning
To avoid personal injury:
⇒ Replace the batteries as soon as the detector emits
a Low Battery Alarm.
⇒ Use only batteries recommended by
BW Technologies to prevent damage or personal injury.
⇒ Use only approved AA alkaline or charged AA NiMH
batteries, properly installed in the detector case.
See page 49 for approved batteries.
⇒ Charge batteries using only a recommended
charger. Do not use any other charger. Failure to observe this precaution could lead to fire or explosion.
⇒ Do not change or charge batteries in a hazardous
location. Doing so will impair the intrinsic safety of the unit, and may lead to fire or explosion.
40
Table 11 and Figure 4 illustrate how to replace the batteries.
If the detector is on, turn off the detector before replacing the batteries. Press the two release buttons on the detector. The battery tray pulls out and snaps in.
Remove the batteries from the battery drawer and replace according to the polarity markings. Close drawer until you hear both sides click, which locks the battery drawer in place.
Table 11. Replacing the Batteries
Item Description
A
B
C
Detector Front
Release Buttons
Batteries
To preserve battery life, turn off the detector when you are not using it.
GasAlertMicro
Maintenance
Figure 4. Replacing the Batteries
41
GasAlertMicro
Users Manual
Replacing a Sensor or Sensor Filter
a
Warning
To avoid personal injury, use only sensors specifically designed for the detector. See the section
“Replacement Parts and Accessories.”
Each sensor has a high degree of resistance to common vapors and gases. A sensor will most likely clear itself if you remove the detector to a clean environment and wait 10 to
30 minutes. Do not expose a sensor to the vapors of inorganic solvents (such as paint fumes) or organic solvents.
The section “If the Detector Does Not Work” describes problems caused by a sensor in need of calibration or replacement.
Gently rocking the sensor back and forth may help free a tightly held sensor. Insert new sensor on the PCB, ensuring that sensor posts are aligned correctly. Two-gas units require a dummy sensor.
Calibrate the detector after changing any sensor.
Table 12. Replacing a Sensor or Sensor Filter
Item Description
A
B
C
Detector Screws
Sensors
Sensor Filter
Figure 5. Replacing a Sensor or Sensor Filter
42
Installing the MultiMediaCard (MMC)
Figure 6 illustrates how to install the MMC. If the detector is on, turn off the detector. Remove the battery drawer (see
Figure 4). Slide the MMC face down into the MMC port and replace the battery holder.
GasAlertMicro
If the Detector Does Not Work
Figure 6. Installing the MultiMediaCard (MMC)
43
GasAlertMicro
Users Manual
If the Detector Does Not Work
The detector’s electronics are protected from variations in humidity and corrosive atmospheres. If you encounter a problem, try the solutions listed in Table 13.
If you still are unable to correct the problem, contact
BW Technologies using one of the numbers on page 2.
Table 13. Troubleshooting Tips
Detector does not turn on.
Detector enters alarm immediately when turned on.
Activation self-test fails during one of the first five steps.
No batteries.
Depleted batteries.
Damaged or defective detector.
Sensor needs to stabilize.
Low Battery Alarm.
Sensor Alarm.
General fault.
→ Install batteries.
→ Replace batteries.
→ Contact BW. (See page 2.)
→ Used sensor: wait 60 secondsNew sensor: wait 5 minutes
→ Replace batteries.
→ Replace sensor.
→ Contact BW. (See page 2.)
44
GasAlertMicro
If the Detector Does Not Work
Table 13. Troubleshooting Tips (cont.)
Detector does not display normal ambient gas reading after activation self-test.
Detector does not respond to pushbuttons.
Detector does not accurately measure gas.
Sensor not stabilized.
Detector requires calibration.
Target gas is present.
Batteries are depleted.
Detector is performing operations that do not require user input.
Detector requires calibration.
Detector is colder/hotter than ambient gas.
Sensor screen is blocked.
→ Used sensor: wait 60 seconds
New sensor: wait 5 minutes
→ Calibrate detector.
→ Detector is operating properly. Use caution in suspect areas.
→ Replace batteries.
→ Pushbutton operation restored automatically when the operation ends
→ Calibrate sensor.
→ Allow detector to acquire ambient temperature before use.
→ Clean sensor screen
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GasAlertMicro
Users Manual
Detector does not enter alarm.
Detector intermittently enters alarm without apparent reason.
Detector automatically shuts off.
Table 13. Troubleshooting Tips (cont.)
Alarm setpoint(s) are set incorrectly.
Alarm setpoint(s) set to zero.
Detector is in calibration mode.
Ambient gas levels are near alarm setpoint or the sensor is exposed to a puff of the target gas.
Alarms set incorrectly.
Missing or faulty sensor.
Automatic Shutdown feature activated due to weak batteries.
→ Reset alarm setpoints.
→ Reset alarm setpoints.
→ Complete the calibration procedure.
→ Detector is operating normally. Use caution in suspect areas. Check maximum gas exposure reading.
→ Reset alarm setpoints.
→ Replace sensor
→ Replace batteries
46
Replacement Parts and Accessories
a
Warning
To avoid personal injury or damage to the detector, use only the specified replacement parts.
To order parts or accessories listed in Table 14, contact
BW Technologies. (See page 2.)
Table 14. Replacement Parts and Accessories
Model No.
D4-RW90
SR-X10
D4-RHM04
Description
Replacement combustible sensor
Replacement O
2
(2-year) sensor
Replacement Twin Tox H sensor
2
S/CO
Replacement H
2
S sensor
PS-RH04S
(3-gas units)
E2339
(2-gas units)
CG-Q58
CG-Q34
CG-T34
CG-BUMP1
REG-0.5
Dummy sensor
Quad calibration gas (58 L)
Quad calibration gas (34 L)
Dual calibration gas for 2-gas units (34 L)
Bump test gas
Regulator (0.5 L/min)
1
1
1
Qty
1
1
1
1
1
1
1
GasAlertMicro
Replacement Parts and Accessories
Model No. Description
MMC32
MMC64
32 MB MultiMediaCard
64 MB MultiMediaCard
GAMIC-V-CHRG
GAMIC-C01-K
12V vehicle charger and
4 AA NiMH batteries
110 VAC 4-port charger and
4 AA NiMH batteries
GAMIC-C01-K-(xx)
230 VAC 4-port charger* and
4 AA NiMH batteries
1
1
*Add suffix (-UK) for United Kingdom mains plug, (-EU) for
European mains plug, (-AU) for Australian mains plug.
Qty
1
1
1
47
GasAlertMicro
Users Manual
Specifications
Instrument Dimensions
: 6 x 10 x 3.3 cm (2.4 x 4.0 x 1.3 in.)
Weight: 211 g (7.4 oz.)
Operating Temperature: -20 °C to +50 °C (-4 to +122 ºF)
Storage Temperature: -20 °C to +50 °C (-4 to +122 ºF)
Operating Humidity: 5% to 95% relative humidity
(non-condensing)
Operating Pressure: 95 to 110 kPa (Combustibles)
95 to 110 kPa (O
2
)
95 to 110 kPa (Toxics CO, H
2
S)
Alarm Setpoints: May vary by region and are usersettable.
Detection Range:
CO: 0-500 ppm in 1 ppm increments
H
O
2
S: 0-100 ppm in 1 ppm increments
2
: 0-30% in 0.1% increments
Combustibles: field settable for:
0-100% LEL in 1% LEL increments or
0-5.0% v/v methane
Sensor Type:
H
O
2
2
S/CO: Twin plug-in electrochemical cell
: Plug-in electrochemical cell
Combustibles: Plug-in catalytic bead
O
2
Measuring Principle: Capillary controlled concentration sensor
Alarm Conditions: TWA Alarm, STEL Alarm, Low Alarm,
High Alarm, Multi-Gas Alarm, Sensor Alarm, Low Battery
Alarm, Confidence Beep, Automatic Shutdown Alarm
Audible Alarm: 95 dB at 1 ft (0.3 m) variable pulsed dual beepers
Visual Alarm: Dual red light-emitting diodes (LED)
48
Display: Alphanumeric liquid crystal display (LCD)
Backlight: Automatically activates whenever there is insufficient light to view the display and during alarm conditions
Self-test: Initiated at activation
Calibration: Automatic Zero and Automatic Span
Oxygen Sensor: Automatic Span on activation
User Field Options: Confidence Beep, Latching Low and
High Alarms, Pass code protection, enable/display "SAFE" display mode Combustible sensor measurement (0-100%
LEL or 0-5.0% v/v methane, Sensor Disable, set calibration due date, TWA and STEL.
Datalogger models only Adjust clock calendar and Set sampling rate.
Battery Operating Time:
2 Alkaline cells: 16 -18 hours
2 Rechargeable NiMH cells: 14-16 hours (Quest Platinum
HG1600AACS)
Approved Batteries:
Alkaline:
Duracell MN1500
Energizer E91
NiMH rechargeable:
Quest Platinum HGAAC1800G
Quest HG1600AACS
Energizer NH15
Maha Powerex 1700 mAh MH-AA170
Maha Powerex 1800 mAh MH-AA180
GasAlertMicro
Specifications
Yuasa Delta 1300 mAh DHA1400AA
Yuasa Delta 1500 mAh DHA1600AAC
Uniross 1300 mAh (Only to be used in North American
regions)
Uniross 1700 mAh (Only to be used in North American
regions)
Battery Charger (optional): Quest™ Q2 4-port rapid NiMH battery charger with country-specific mains adapter
First-time Charge: 1-4 hours per battery
Normal Charge: 1 hour per battery
Approvals:
Approved by CSA to both U.S. and Canadian Standards.
Approved: Class I, Division 1, Group A, B, C, and D;
Class I, Zone 0, Group IIC
Standards:
CAN/CSA C22.2 No. 157 and C22.2 152 ANSI/UL – 913 and ANSI/ISA –S12.13 Part 1
Temperature Code: Alkaline: 163°C
NiMH: 212°C
Ambient -20°C =Ta = +50°C
CE (LCIE): EEx ia d IIC ATEX g II 2 G
ATEX: 03 ATEX 6091X
49
GasAlertMicro
Users Manual
General Specifications for Datalogger Units
Media Type: MMC (MultiMediaCard)
Size: 32 MB (standard); 64 and 128 MB cards available
Storage: 500,000 lines of data available; 4.4 months at 5 second intervals (based on a normal workweek)
Memory Type: Wrap-around memory ensures most recent data is always saved
Sample Rate: One reading every 5 seconds (standard)
Data Recorded: All sensor readings, all alarm conditions, calibrations, event flags, battery status, sensor status, confidence beep activation, and detector status along with the time and date for each reading and unit serial number
MMC Card Test: Automatically on activation
GasAlertMicro with User Downloadable
Datalogger
Operation: Requires no user intervention (automatic)
Indicators: Icon advises Datalogger is operating normally,
MMC card missing/malfunction advise
Compatible with: Desktop PC Computer or Laptop
Operating System: Windows 95 or higher; Macintosh OS
8.6 or higher
Download via: MMC card reader
Software Required: Spreadsheet or database compatible with comma-separated-value (CSV) text files (Excel,
Access, Quattro, etc.)
Card Alarm: MMC Card Fail or Missing
Support:
BW E.D.M (Excel Datalog Manager): E.D.M. is an Excel software add-in that enhances the abilities of Microsoft®
Excel when handling GasAlertMicro User Downloadable
Datalogger data files.
50
GasAlertMicro
Appendix A
Appendix A
Excel Datalog Manager (E.D.M.) .................................52
Installing the E.D.M. program .......................................53
MMC Card Reader Installation ....................................53
Direct Import to Compatible Programs ........................56
Datalogger Status Codes ) ...........................................58
Sample Spreadsheet ...................................................59
MultiMediaCard compatibility .....................................60
Troubleshooting ..........................................................61
51
GasAlertMicro
Users Manual
Excel Datalog Manager (E.D.M.)
The Support CD for the User Downloadable Datalogger
Detectors contains:
• BW Technologies’ Excel Datalog Manager (E.D.M.) software plug-in.
• Installation and Use instructions
• Datalogger example data files and spreadsheets.
IMPORTANT
E.D.M. Review and use the CD Help and Sample files for installing and using the E.D.M. program.
Excel: All functions and features of Microsoft® Excel are available, including automatic graphing. Use Excel Help to sort, format and archive data easily and automatically.
Select:
Auto Install
Help
Sample Files
Excel Datalog Manager (E.D.M.) Software Plugin
Data import is fully automated and allows Excel to load files larger than 65,535 lines. The E.D.M. program will automatically create additional worksheets for larger files.
System Requirements
Recommended E.D.M. system: 750 MHz Pentium (or equivalent), 100 MB hard disk space, Microsoft®
Windows 2000, Microsoft® Excel 2000
Minimum E.D.M. system requirements: 300 MHz
Pentium (or equivalent), 30 MB free hard disk space,
Windows 95, Microsoft® Excel 95
Sample Data Files
Sample data are available on CD. Sample data files help you become familiar with the software.
Files with the .CSV extension are samples of actual data files downloaded from a detector. CSV files may be imported into
Excel using the E.D.M. wizard or loaded directly into Excel or a compatible database, spreadsheet or word processor.
52
Installing Excel Datalog Manager (E.D.M.):
• Place the Datalogger E.D.M. Support CD in the middle of the CD-ROM tray and close.
• AutoPlay: From the main window, click on the “Install E.D.M.” button, the installation wizard will guide you.
• AutoPlay not Activated: In "My Computer," find the
E.D.M. icon on your CD drive.
Double click the E.D.M. icon to select the drive.
Then, double click the folder “EDM v###” to open.
Next, double click the “Setup” file.
Now the installation wizard will guide you.
After setup is complete and you have restarted your computer, you will find a new item, called BW Technologies, listed in your start menu. This item contains:
• E.D.M. Help – (Use instructions & Help information)
• Excel Datalog Manager (Starts the Excel Datalog
Manager software)
GasAlertMicro
Excel Datalog Manager (E.D.M.)
MMC Card Reader Installation
To retrieve recorded data, a MultiMediaCard reader has to be configured and installed to your computer. The adapter provides the physical connection between the
MultiMediaCard and your computer. Follow manufacturer’s instructions.
Ensure your card reader is compatible with your computer.
Several card readers that support Windows are available from BW Technologies.
Types of MultiMediaCard Readers
MultiMediaCard readers are available in 2 types:
• Universal Serial Bus (USB); or
• PCMCIA (PC card) adapters.
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GasAlertMicro
Users Manual
Start Excel Datalog Manager
Double click on the E.D.M. icon on the desktop to start the Excel Datalog Manager
Wizard. This provides a simple method of transferring data from the datalogger system to Microsoft® Excel.
Import Your Data File.
After starting the E.D.M. wizard, follow the easy steps:
1. Start: The first screen asks you to click “‘Next”’ to begin the data file import.
2. File Location: Click “‘Browse”’ to locate your data file.
Once located, highlight the file and cClick “‘Open’,” then
“‘Next”’ to move to the next option.
Data files may be imported from the hard disk, or directly from the MultiMediaCard containing the data. The import process does not modify or erase the original data.
3. Archive Back-up of Data File:
This option enables you to create a complete backup copy of the original card data. Click the “'Browse”' button to select the location to place the backup data file. Once finished, click
“‘Next.”
Back-ups can be loaded into Excel or other compatible programs at any time.
4. Location of Final File: Use this step to select the location of the finished Excel data workbook. The data file will be sorted, imported into Excel, formatted, and saved as an
Excel workbook file. Once finished, click “Next.”
54
Click box, to create a backup file. Click
‘Browse’ to choose a file location.
GasAlertMicro
Excel Datalog Manager (E.D.M.)
5. Filter: This step allows the user to filter the original files down to a convenient, manageable size without losing any critical information.
Select all logged data, or select to include only every second, third, etc., entry without losing any critical information.
Once finished, click “Next”.
Note: This option does not remove or delete data from the original data file or any archived file; only the final Excel workbook is affected. ALL Records involving alarm conditions, failures, calibrations, battery warnings or other important events will not be filtered and will appear in the final Excel Workbook in their entirety. If the confidence beep is used on the datalogging instrument, this step has no effect; E.D.M. will not filter out records where the confidence beep is active.
6. Finish: Click “Finish” to import the data into Excel and
open the finished Excel data workbook.
Note: The data file may take several minutes to transfer, read and sort in E.D.M.
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GasAlertMicro
Users Manual
Direct Import to Compatible Programs
Information from this point on applies only to users who are not using the E.D.M. plug-in. The following information applies to direct data import into Excel and other compatible programs. To use the datalogger data, insert the data card into a computer adapter and open the data file
LOGFILE0.CSV using spreadsheet or database software.
Word processors and text editors may also be used, but performance may be poor, since the datalogger file is at least
16 megabytes in size.
Data for user-accessible models is comma-separatedvalues (CSV) format. The data order is:
• Date, day, time
• H
2
S, CO, Combustibles, O
2
• H
2
S TWA, CO TWA
• Status codes, serial number
Recorded data includes eight single-character unit status codes. The eight characters represent codes for the H
2
CO, combustibles, and O
2
S,
sensors, datalogger, unit battery status, and unit alarm status. A summary of most of the available codes can be seen in table A.
Importing the Data File Into Compatible Desktop
Applications
Information from this point forward only applies to users who are not using the Excel Datalog Manager (E.D.M.) plug-in.
56
The recorded data can be loaded into most spreadsheet, database, word processor, or text editor applications, some examples are:
• Microsoft® Excel 95, 98 and 2000;
• Quattro Pro;
• Lotus 1-2-3;
• Microsoft® Access; and
• Microsoft® Word
Determining Application Compatibility
To determine if the application selected is compatible:
• Insert MMC card in to the Card Reader; then
• Open desired application.
• Use the applications “File/Open “ menu options to locate and open the data file.
If the recorded data file is compatible with the application, it will open. If not the application will report an error in opening the file.
Important
Some applications have an internal file size limits, and may not load the entire file. Check the application’s specifications prior to use.
Table A: DATALOGGER STATUS CODES
Codes Explanation
General Codes
G Backlight is on
Sensor Codes
1
2
3
4
D
B
K
GasAlertMicro
Direct Import to Compatible Programs
Alarm setpoint 1 (Low alarm)
Alarm setpoint 2 (High alarm)
Alarm setpoint 3 (TWA alarm)
Alarm setpoint 4 (STEL alarm)
Calibration due date (in days)
Battery Status Codes
Low battery alarm
Confidence beep is active
Alarm Status Codes
U
V s u v w x
Dual alarm (Low and TWA alarms)
Dual alarm (High and TWA alarms)
N/A STEL alarm
Dual alarm (Low and STEL) alarms)
Dual alarm (High and STEL) alarms)
Dual alarm (TWA and STEL) alarms)
Triple alarm (TWA, STEL and Low) y
O
Triple alarm (TWA, STEL and High)
Sensor is over-ranged
C Calibrating
C Calibration
R Real-time Clock Failure
Note: TWA readings greater than 99 are recorded as OL.
57
GasAlertMicro
Users Manual
When datalogger information is imported into most spreadsheet software, it will appear similar to the example below; line numbers are included here for clarity.
Line
10
11
12
7
8
9
13
14
4
5
6
1
2
3
Note: Some compatible software packages have an internal file size limit of and may not load the entire file. Check your software limit.
Date
(dd-mm-yy)
Day
(Mon=1)
Time
(hh:mm:ss)
H
2
S
(ppm)
CO
(ppm)
LEL
(%LEL)
O
2
(%)
H
2
S TWA
(ppm)
17-07-02 #3 9:54:25 10 35 -- -- --
17-07-02 #3 9:54:30 15 50 -- -- --
17-07-02 #3 9:54:35 10 35 10 19.5
17-07-02 #3 9:54:40 15 200 20 23.5
17-07-02 #3 9:54:45 -- 101 -- -- --
17-07-02 #3 9:55:00 11 37 34 20.2
17-07-02 #3 9:55:05 13 47 35 20.3
17-07-02 #3 9:55:10 13 59 13 20.3
17-07-02 #3 9:55:15 8 39 0 20.3
CO TWA
(ppm)
--
--
--
Unit
Status
Serial
Number
33------ S102-002350
44------ S102-002350
1111---- S102-002350
--
--
2222---- S102-002350
0 -------- S102-002350
0 --L----L S102-002350
0
0
0
0
LLL----M S102-002350
-L-----L S102-002350
0 -------- S102-002350
0 ------B- S102-002350
0 ------B- S101-002350
58
In this example:
Line 1 shows the TWA alarm setpoints (code ‘3’) for H
2
S and
CO.
Line 2 shows the STEL alarm setpoints (code ‘4’) for H
2
S and CO.
Line 3 shows the low alarm setpoints (code ‘1’) for all sensors.
Line 4 shows the high alarm setpoints (code ‘2’) for all sensors. Alarm points are only recorded when the unit is turned on, indicating the unit has just been activated.
Line 5 shows the number of days remaining before calibration is due.
Line 6 shows normal operation. There are no gas alarms.
Line 7 shows a combustible gas alarm. H
2
S and CO gases are present below alarm levels. Oxygen is less than 20.9% but within acceptable range. The unit is in low alarm.
Lines 8 and 9 show H
2
S and CO in low alarm, and combustibles (0-100% LEL) in high alarm. Oxygen is less than 20.9% but within acceptable range. The unit is in multigas alarm.
GasAlertMicro
Direct Import to Compatible Programs
Line 10 shows H
2
S, CO and combustibles (0-100% LEL) in low alarm. Oxygen is less than 20.9% but within acceptable range. The unit is in multi-gas alarm.
Line 11 shows CO in low alarm. Oxygen is less than 20.9% but within acceptable range. H
2
S is present below alarm levels. The unit is in low alarm.
Line 12 shows H
2
S and CO present below alarm levels.
Oxygen is less than 20.9% but within acceptable range.
There are no gas alarms.
Lines 13 and 14 show the unit emitting a low battery alarm.
There are no gas alarms.
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GasAlertMicro
Users Manual
MultiMediaCard Compatibility
A standard 32MB MMC Flash Memory card is supplied with the datalogger. When purchasing additional
MultiMediaCards, BW Technologies recommends MMC
Flash Memory cards that contain between 32 MB and
128 MB storage capacity.
MultiMediaCard(s) compatible with the “MMC“ specification will always have the exact word “MultiMediaCard“ or “MMC“ written on the disk or package. Cards that do not contain these exact words are not a MultiMediaCard.
The “MMC“ is not the same as the following:
• MultiMedia card;
• Multi media card;
• SmartMedia
• CompactFlash
• Memory Stick
MMC cards are available through retailers throughout the world. They are also available through mail order and
Internet vendors.
60
Troubleshooting
A new MMC Card is automatically formatted when it is installed in the detector. When installing any new or blank
MMC card into the datalogger, detector LCD will display
“CARD IS BLANK”,” then the datalogger will proceed to autoformat the MMC card.
Recovering Data Files
If the MMC card is reformatted or erased accidentally by your computer application, the recorded data file can be recovered.
FIRST: First ensure the card is installed properly in the card reader. If the recorded data file is not visible ensure that:
The card reader is visible in the My Computer window.
• If not, verify that the card reader is installed correctly and that the connections are secure.
• In the “Removable Disk” drive window, ensure All Files is selected in the File Types field.
• “Reformat and Recover Deleted Files”
Place the MMC card back into the detector. The detector will reformat. The file should now be available.
GasAlertMicro
Troubleshooting
If the Recorded Data File (Logfile.csv), is still not visible:
• Format MMC card in Windows.
• Remove MMC card from the card reader.
• Insert MMC card back into the GasAlertMicro datalogger.
• Allow datalogger to reformat the MMC card.
• Remove MMC card from datalogger.
• Insert MMC card back into card reader.
• Select My Computer icon.
• Select the drive that corresponds to the card reader.
• The Recorded Data File (Logfile.csv), will now be visible.
If the Recorded Data File is still not visible, insert the MMC into the detector and turn on the instrument. The screen will advise: “Error. Data file has been deleted.” You will then be given the choice of erasing or restoring the data. Use G or
H
to scroll through the options. Press C to confirm your choice.
To restore the data, select “Restore.” The instrument will then restore the data to the MMC, and the detector will resume the start-up procedure.
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GasAlertMicro
Users Manual
To permanently erase the data on the MMC, select “Erase.”
The display will then read, “Are you sure?”
Press tab (C) to confirm your choice or A to abort. If you choose to abort the erasing procedure, the display will read,
“Erase aborted.”
If the MMC is full, the display will then read “Note: Card cannot be used.” Insert a new card or erase the data. Once you confirm your decision to erase the data on the MMC, the data will be permanently erased from the MMC, and the detector will resume normal operation.
62
D2067/1 English
©2001 BW Technologies Ltd., All rights reserved. Printed in Canada
All product names are trademarks of their respective companies.
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Table of contents
- 8 GasAlertMicro Multi-Gas Detector
- 8 GasAlertMicro with User Downloadable Datalogger
- 9 Introduction
- 10 Contacting BW Technologies
- 10 Safety Information - Read First
- 14 Getting Started
- 18 Activating the Detector
- 18 Self-Test
- 19 Sensor Test
- 19 Calibration Status
- 20 Battery Test
- 20 Datalogger Operation
- 20 Self-Test Pass
- 20 Self-Test Fail
- 21 Deactivating the Detector
- 21 Confidence Beep
- 22 User Option Menu
- 22 Latched Alarms Function
- 23 “SAFE” Display Enable or Disable
- 24 Combustible Sensor Measuring Selection
- 25 Sensor Enable or Disable
- 25 Disabling/Enabling a Sensor
- 26 Pass Code Protection
- 27 Adjust Datalogger Sampling Rate
- 27 Change the Date and Time
- 28 Alarms
- 32 Gas Exposures Computed
- 33 Viewing Gas Exposures
- 34 Gas Alarm Setpoints
- 35 Resetting Gas Alarm Setpoints
- 35 Stopping a Gas Alarm
- 36 Sensor Alarm
- 36 Low Battery Alarm
- 36 Automatic Shutdown Alarm
- 37 Calibration and Setting Alarm Setpoints
- 37 Guidelines
- 38 Diagnostics Protection
- 38 Applying Gas to the Sensors
- 39 Calibration Procedure
- 39 Start Calibration
- 39 Auto Zero and Oxygen Sensor Calibration
- 40 Pass Code Protect Activated
- 41 Auto Span
- 42 Alarm Setpoints
- 43 Setting the TWA Alarm Setpoint
- 43 Setting the STEL Alarm Setpoint
- 44 Setting the LOW Alarm Setpoint
- 44 Setting the HIGH Alarm Setpoint
- 45 Setting the Remaining Alarm Setpoints
- 45 Setting the Calibration Due Date
- 45 Verification (optional)
- 47 Instrument Maintenance
- 48 Maintenance
- 48 Replacing the Batteries
- 50 Replacing a Sensor or Sensor Filter
- 51 Installing the MultiMediaCard (MMC)
- 51 If the Detector Does Not Work
- 55 Replacement Parts and Accessories
- 56 Specifications
- 59 Appendix A
- 60 Excel Datalog Manager (E.D.M.)
- 60 Excel Datalog Manager (E.D.M.) Software Plug-in
- 60 Sample Data Files
- 61 Installing Excel Datalog Manager (E.D.M.):
- 61 MMC Card Reader Installation
- 61 Types of MultiMediaCard Readers
- 62 Start Excel Datalog Manager
- 62 Import Your Data File.
- 64 Direct Import to Compatible Programs
- 64 Importing the Data File Into Compatible Desktop Applications
- 64 Determining Application Compatibility
- 68 MultiMediaCard Compatibility
- 69 Troubleshooting
- 69 Recovering Data Files