GasAlertMicro


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GasAlertMicro

H

2

S, CO, O

2

, Combustibles

2, 3 and 4 Gas Detectors

Technologies

Limited Warranty & Limitation of Liability

BW Technologies Ltd. (BW) warrants this product to be free from defects in material and workmanship under normal use and service for a period of two years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer. BW’s warranty obligation is limited, at BW’s option, to refund of the purchase price, repair, or replacement of a defective product that is returned to a BW authorized service center within the warranty period. In no event shall BW’s liability hereunder exceed the purchase price actually paid by the buyer for the Product.

This warranty does not include: a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use; b) any product which in BW’s opinion, has been misused, altered, neglected or damaged by accident or abnormal conditions of operation, handling or use; c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved parts on the product; or

The obligations set forth in this warranty are conditional on: a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable recommendations of BW; b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be returned to BW until receipt by the buyer of shipping instructions from BW; and c) the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the product is within the warranty period.

THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE. BW SHALL NOT BE LIABLE FOR ANY SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING

LOSS OF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY.

Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warranty is held invalid or unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.

BW Technologies Ltd.

2840 – 2nd Ave. SE

BW Technologies Inc. (America)

3279 West Pioneer Parkway

Calgary, AB T2A 7X9 Arlington, TX 76013

Canada USA

BW Europe Ltd.

101 Heyford Park,

Upper Heyford, Oxfordshire OX25 5HA

Kingdom

BW Technologies Middle East

P.O. Box 18081

Jebel Ali Free Zone

– United Arab Emirates

Table of Contents

Introduction .............................................................................................................................. 1

Contacting BW Technologies .................................................................................................. 2

Safety Information - Read First................................................................................................ 2

Getting Started......................................................................................................................... 6

Activating the Detector............................................................................................................. 10

Self-Test ............................................................................................................................ 11

Sensor Test ........................................................................................................................ 11

Calibration Status ............................................................................................................... 11

Battery Test ........................................................................................................................ 12

Datalogger Operation ......................................................................................................... 12

Self-Test Pass .................................................................................................................... 12

Self-Test Fail ...................................................................................................................... 12

Deactivating the Detector ........................................................................................................ 13

Confidence Beep ..................................................................................................................... 13

User Option Menu.................................................................................................................... 14

Latched Alarms................................................................................................................... 15

Safe Display Enable or Disable.......................................................................................... 15

Combustible Sensor Measuring Selection ......................................................................... 16

Sensor Enable or Disable................................................................................................... 17

Pass Code Protection......................................................................................................... 18

Adjust Datalogger Sampling Rate ...................................................................................... 19

Change the Date and Time ................................................................................................ 19

Alarms...................................................................................................................................... 20

i

GasAlertMicro

Users Manual

Gas Exposures Computed ................................................................................................. 24

Viewing Gas Exposures ..................................................................................................... 25

Gas Alarm Setpoints........................................................................................................... 26

Resetting Gas Alarm Setpoints....................................................................................... 27

Stopping a Gas Alarm..................................................................................................... 27

Sensor Alarm .................................................................................................................. 28

Low Battery Alarm........................................................................................................... 28

Automatic Shutdown Alarm............................................................................................. 28

Calibration and Setting Alarm Setpoints Guidelines................................................................ 29

Diagnostics Protection........................................................................................................ 30

Applying Gas to the Sensors .............................................................................................. 30

Calibration Procedure......................................................................................................... 31

Start Calibration .............................................................................................................. 31

Auto Zero and Oxygen Sensor Calibration..................................................................... 31

Pass Code Protect Activated .......................................................................................... 32

Auto Span ....................................................................................................................... 33

Alarm Setpoints .................................................................................................................. 34

Setting the TWA Alarm Setpoint ..................................................................................... 35

Setting the STEL Alarm Setpoint .................................................................................... 35

Setting the Low Alarm Setpoint ...................................................................................... 36

Setting the High Alarm Setpoint...................................................................................... 36

Setting the Remaining Alarm Setpoints.......................................................................... 37

Setting the Calibration Due Date .................................................................................... 37

Maintenance ............................................................................................................................ 39

Replacing the Batteries ...................................................................................................... 40

Replacing a Sensor or Sensor Filter .................................................................................. 42

Installing the MultiMediaCard (MMC) ................................................................................. 43

If the Detector Does Not Work................................................................................................. 44

Replacement Parts and Accessories....................................................................................... 47

ii

Specifications........................................................................................................................... 48

Appendix A............................................................................................................................... 51

Excel Datalog Manager (E.D.M.)........................................................................................ 52

Installing Excel Datalog Manager (E.D.M.) .................................................................... 53

MMC Reader Installation ............................................................................................... 53

Start Excel Datalog Manager (E.D.M.) .......................................................................... 54

Direct Import to Other Compatible Programs..................................................................... 56

Datalogger Status Codes ................................................................................................... 57

Example Spreadsheet ........................................................................................................ 58

MultiMediaCard Compatibility............................................................................................. 60

Troubleshooting.................................................................................................................. 61

iii

GasAlertMicro

Users Manual

List of Tables

Page

2. International Symbols .................................................................................................... 5

3. GasAlertMicro Detector ................................................................................................. 7

5. Pushbuttons................................................................................................................... 9

8. Gas Alarm Setpoints...................................................................................................... 26

9. Factory Set Alarm Setpoints.......................................................................................... 27

10. Applying Gas to the Sensors ......................................................................................... 30

12. Replacing a Sensor or Sensor Filter ............................................................................. 42

13. Troubleshooting Tips ..................................................................................................... 44

A Direct Import Datalogger Status Codes......................................................................... 57

iv

List of Figures

Page

1. GasAlertMicro Detector ................................................................................................. 7

2. Display Elements........................................................................................................... 8

3. Applying Gas to the Sensors......................................................................................... 29

5. Replacing a Sensor or Sensor Filter ............................................................................. 41

6. Installing the MultiMediaCard (MMC)............................................................................ 43

v

GasAlertMicro

Users Manual

CAUTION: FOR SAFETY REASONS, THIS EQUIPMENT

MUST BE OPERATED AND SERVICED BY QUALIFIED

PERSONNEL ONLY. READ AND UNDERSTAND

INSTRUCTION MANUAL COMPLETELY BEFORE

OPERATING OR SERVICING.

GAMIC-3H

GAMIC-2

GAMIC-4-DL2

GAMIC-3H-DL2

GAMIC-2-DL2

GasAlertMicro Gas Detector

Order Number

GAMIC-4

Description

GasAlertMicro (4 Gas) Detector (H

*Combustibles)

2

S, CO, O

2

,

GasAlertMicro (3 Gas) Detector (H

2

S, O

2

, *Combustibles)

GasAlertMicro (2 Gas) Detector (O

2

, *Combustibles)

GasAlertMicro (4 Gas) c/w User Downloadable Datalogger

GasAlertMicro (3 Gas) c/w User Downloadable Datalogger

GasAlertMicro (2 Gas) c/w User Downloadable Datalogger

* Combustibles: Field-selectable for 0-100% LEL (lower explosive limit) or 0-5.0% methane v/v

GasAlertMicro Multi-Gas Detector

Standard instrument is equipped with integral concussionproof boot and internal vibrator alarm.

GasAlertMicro with User Downloadable Datalogger

Provides full time continuous datalogging while the instrument is operating. Data is saved on a convenient

MultiMediaCard and can be removed and downloaded by the user. Data is imported into standard office software

(Microsoft® Excel, Access etc.). Wraparound memory ensures the most recent data is always saved.

vi

GasAlertMicro

Introduction

a

Warning

To ensure your personal safety, read “Safety

Information” before you use the detector.

The GasAlertMicro gas detector (“the detector”) warns of hazardous gas at levels above user-selectable alarm setpoints. This product is a gas detector.

The detector is a personal safety device. It is your responsibility to respond properly to the alarm.

Table 1 lists the gases monitored.

Table 1. Gases Monitored

Gas Detected

Hydrogen Sulfide (H

2

S)

Carbon Monoxide (CO)

Oxygen (O

2

)

Combustible Gases

Field selectable for:

Unit of Measure

parts per million (ppm) parts per million (ppm) percent by volume (%) a) percent of lower explosive limit (% LEL) b) percent by volume methane 0-5.0% v/v

1

GasAlertMicro

Users Manual

Contacting BW Technologies

To contact BW Technologies, call:

USA: 1-888-749-8878

Canada: 1-800-663-4164

Europe: +44 (0) 1869 233004

Middle East: (971) 4 8871766

Australia: 61.7.3818.8244

Anywhere in the world: +1-403-248-9226

Address correspondence to:

BW Technologies Ltd.

2840 – 2 Avenue S.E.

Calgary, AB T2A 7X9

CANADA

Or visit us on the World Wide Web: www.gasmonitors.com

ISO 9001

Safety Information - Read First

Use the detector only as specified in this manual, otherwise the protection provided by the detector may be impaired.

International symbols used on the detector and in this manual are explained in Table 2.

Read the Warnings and Cautions on the following pages before using the detector. ec

Note

This instrument contains batteries. Do not mix with the solid waste stream. Spent batteries should be disposed of by a qualified recycler or hazardous materials handler.

2

GasAlertMicro

Safety Information - Read First

a

Cautions

Warning: Substitution of components may impair Intrinsic Safety.

Do not use the detector if it is damaged. Before you use the detector, inspect the case. Look for cracks or missing

parts.

If the detector is damaged or something is missing, contact BW Technologies immediately (see p. 2).

Make sure the battery holder is locked in place before you operate the detector.

Use only a sensor specifically designed for your GasAlertMicro model. (See the section “Replacement Parts and

Accessories.”)

Calibrate the detector before first-time use and then on a regular schedule, depending on use and sensor

exposure to poisons and contaminants. BW recommends at least once every 180 days (6 months).

It is recommended that a “bump test” be performed before each day’s use to verify proper instrument operation.

Calibrate if the readings are not within the specified limits.

Periodically “bump test” the sensors to confirm their ability to respond to gas by exposing the detector to a

targeted gas concentration that exceeds the high alarm setpoints. Manually verify that the audible and visual alarms are activated.

It is recommended that the combustible sensor be checked with a known concentration of calibration gas after

any known exposure to catalyst contaminants/poisons (sulfur compounds, silicon vapors, halogenated compounds, etc.).

3

GasAlertMicro

Users Manual

a

Cautions (cont.)

The combustible sensor is factory calibrated to 50% LEL methane. If monitoring a different combustible gas in the

% LEL range, calibrate the sensor using the appropriate gas. High off-scale % LEL or % v/v methane readings may indicate an explosive concentration.

Protect the combustible sensor from exposure to lead compounds, silicones and chlorinated hydrocarbons.

Although certain organic vapors (such as leaded gasoline and halogenated hydrocarbons) may temporarily inhibit sensor performance, in most cases, the sensor will recover after calibration.

Any rapid up-scaling reading followed by a declining or erratic reading may indicate a gas concentration beyond

upper scale limit, which may be hazardous.

Use only recommended AA alkaline or NiMH batteries properly charged, and installed in the detector case. (See

the section “Replacement Parts and Accessories.”)

Charge NiMH batteries using recommended charger only. Do not use any other charger. Failure to observe this

precaution could lead to fire or explosion.

Do not change or charge batteries in a hazardous location. Doing so will impair the Intrinsic Safety of the unit and

may lead to fire or explosion.

Read and observe all instructions and precautions in the literature provided with the charger. Failure to do so may

result in fire, electric shock or other forms of personal injury or property damage.

4

GasAlertMicro

Safety Information - Read First

a

Cautions (cont.)

Extended exposure of the GasAlertMicro to certain concentrations of combustible gases and air may stress a

detector element, which can seriously affect its performance. If an alarm occurs due to high concentration of combustible gases, recalibration should be performed, or if needed, the sensor replaced.

Do not test the combustible sensor’s response with a butane cigarette lighter; doing so will damage the sensor.

Do not expose the detector to electrical shock and/or severe continuous mechanical shock.

Do not attempt to disassemble, adjust or service the detector unless instructions for that procedure are contained

in the manual and/or that part is listed as a replacement part. Use only BW Technologies replacement parts.

Do not immerse the detector in liquids.

The detector Warranty will be voided if customer personnel or third parties damage the detector during repair

attempts. Non-BW Technologies repair/service attempts void this Warranty.

Table 2. International Symbols

Symbol Meaning

n

Approved to both U.S. and Canadian Standards by the Canadian Standards Association.

X

BAM

ATEX

AUS

European Explosion Protection

Conforms to European Union directives

BAM performance verification and expert opinion (in progress)

Conforms to European Directive 94/9/EC – ATEX 95

Certified to Australian standards (in progress)

5

GasAlertMicro

Users Manual

Getting Started

The items listed below are included with your detector. If the detector is damaged or something is missing, contact the place of purchase immediately.

• Batteries (2 replaceable alkaline cells)

• O

2

sensor

• Combustible sensor

• 4-gas units: H

2

S/CO sensor (dual sensor)

• 3-gas units: applicable toxic sensor

• Calibration hose and cap

• Instructions

To order replacement parts, see the section “Replacement

Parts and Accessories.”

The detector comes with sensors installed. The

“Maintenance” section describes how to install the batteries.

To become familiar with the features and functions of the detector, study the following figures and tables:

• Figure 1 and Table 3 describe the detector’s components.

• Figure 2 and Table 4 describe the detector’s display elements.

• Table 5 describes the detector’s pushbuttons.

6

Figure 1. GasAlertMicro Detector

GasAlertMicro

Getting Started

Table 3. GasAlertMicro Detector

Item Function

E

F

G

H

A

B

C

D

Audible Alarm

Visual Alarm Bars

Sensors

Pushbuttons

Display

Battery Holder

Datalogger (optional)

Alligator Clip

7

GasAlertMicro

Users Manual

Figure 2. Display Elements

Note: The display backlight automatically activates for

10 seconds whenever there is insufficient light to view the display and during alarm conditions. Any pushbutton reactivates the backlight in low-light conditions.

8

Table 4. Display Elements

Item Function

E

F

G

H

A

B

C

D

I

J

K

L

M

Alarm Condition

Battery

Button Indicator

Clock

Gas Identifier Bars

Optional Datalogger Card Indicator

Automatically Zero Sensor

Gas Cylinder

Automatically Span Sensor

Pass Code Lock

Real Time Calendar (Date, Month, Year)

Alarm Condition (Low, High TWA, STEL or Multi-gas) or view TWA, STEL and

Maximum Gas Exposures

Future Use

GasAlertMicro

Getting Started

Table 5. Pushbuttons

Pushbutton Description

A

C

OK

ON/OFF

G

H

• To turn on the detector, press A.

• To turn off the detector, press A and hold for 5 seconds.

• To initiate the confidence beep, press C while pressing A at startup.

• To deactivate the confidence beep, press C while pressing A when the detector is off.

• To increment the displayed value, press G.

• To enter the user options menu, press G and H simultaneously and hold for 5 seconds.

• To clear the TWA, STEL and maximum gas exposure readings, press C and G simultaneously.

• To decrement the displayed value, press H.

• To initiate calibration and setting alarm setpoints, press C and H simultaneously and hold for 5 seconds.

• To view the TWA, STEL and maximum (MAX) hold readings, press C.

• To acknowledge latched alarms, press C.

9

GasAlertMicro

Users Manual

Activating the Detector

⇒ To activate the detector, press A in a normal atmosphere (20.9% oxygen).

Self-Test

The detector performs the actions in steps 1-9. Manually check that all actions occur.

1. If battery power is low, I LOW flashes, the display

reads OFF. Replace the batteries and restart the

detector.

Note: The alarm setpoints on a shipped detector may vary by region. See “Resetting Gas Alarm Setpoints.”

2. The display shows all elements.

3. The detector beeps and flashes.

4. The detector briefly turns on the backlight.

5. User Downloadable Datalogger units only: The display shows the time, day and date.

6. The display shows the TWA, STEL, Low and High Alarm setpoints.

10

7. Calibration status is shown.

8. The display reads tESt (test) as the detector tests the sensors.

9. The oxygen sensor is calibrated automatically.

If the detector fails steps 1-9, see the section “If the Detector

Does Not Work.”

Sensor Test

If a sensor fails the self-test, the audible alarm emits a slow modulating tone, the visual alarm flashes slowly and the vibrator alarm activates. The LCD advises which sensor failed.

Calibration Status

Number of days remaining before calibration due is displayed. If calibration is overdue, a warning will sound and the LCD will show the number of days overdue.

Press C to acknowledge the warning.

GasAlertMicro

Activating the Detector

11

GasAlertMicro

Users Manual

Battery Test

The batteries are tested on activation and continuously after activation. If battery power is low, I LOW flashes.

Note: If the Confidence Beep is on, the audible alarm beeps if the batteries have sufficient power and stops if the battery power is low. (See the section “Confidence Beep.”)

Datalogger Operation

Datalogger operation is automatic and requires no settings.

MultiMediaCard icon

S

is displayed continuously in datalogger units when card is present. The card is not required for operation of the User Downloadable Datalogger models. A warning message will display if the card is absent.

Self-Test Pass

If the detector passes the self-test, the detector begins normal operation. The display shows the ambient gas readings:

The detector starts recording the maximum gas exposure and calculating the STEL (short-term exposure level) and

TWA (time-weighted average) exposures. If the “SAFE” display is activated, “SAFE” will scroll across the screen.

Self-Test Fail

If the detector fails the self-test, see the section “If the

Detector Does Not Work.”

12

Deactivating the Detector

⇒ To turn off the detector, press A and hold for 5 seconds.

The audible alarm beeps four times, the visual alarm flashes four times and then the display shows:

The display turns off and the detector stops normal operation.

Note: If A is held down for less than 5 seconds, the detector

will not turn off.

GasAlertMicro

Deactivating the Detector

Confidence Beep

The Confidence Beep tells you the detector is ON and the batteries have sufficient power to respond to a hazardous level of gas and emit an alarm. Instead of beeping when battery power is low, the audible alarm beeps to advise you the batteries have sufficient power. The Confidence Beep stops when battery power is low.

You can activate the Confidence Beep only at startup.

1. To initiate the Confidence Beep press A and C simultaneously.

After the self-test completes, the detector continuously beeps once every 5 seconds.

Note: Normal one button startup and shutdown will not deactivate the Confidence Beep.

You can deactivate the Confidence Beep only if the detector is turned off.

2. To deactivate the Confidence Beep press A and C simultaneously.

The Confidence Beep will remain deactivated through future normal startups.

13

GasAlertMicro

Users Manual

User Option Menu

User options are:

1. Finish options and exit User Options Menu.

2. Enable or disable latching alarms.

3. Enable or disable “SAFE” display mode.

4. Combustible sensor measuring selection: %LEL or

% by volume. [% by volume for methane only.]

5. Enable or disable operation of one or more sensors.

6. Enable or disable Pass Code Protection.

7. Datalogger model only:

Adjust real-time clock and calendar.

8. Datalogger model only:

Adjust datalogger sampling rate from 1 to 127 seconds.

Note: To change calibration due-date settings, see page 37.

To access the User Options, press G and H simultaneously until the display reads:

To choose the desired options, press H or G. Press C to select the option.

To exit the options menu and return to normal operation at any time, press C when the display reads:

14

Latched Alarms Function

The detector is shipped with the latching alarm function disabled. If the low and high gas alarms are set to latch, the audible and visual alarms persist in the event of an alarm condition until the alarm is acknowledged by pressing C.

To enable the latching alarm function, press C when the display advises Latching Alarms.

The display will advise latching alarm function is On (activated).

Repeat above sequence to disable latched alarms. The display will advise the latching function is OFF.

GasAlertMicro

User Option Menu

“SAFE” Display Enable or Disable

When enabled, the Safe Display function advises that normal ambient conditions prevail and no gas hazard monitored exists. The word SAFE will scroll across the display when all gas levels are normal.

If any gas is present (readings other than zero for toxic gas or combustibles) and/or the oxygen reading is other than 20.9%, the display will show gas levels for all sensors. When levels return to normal the display will read SAFE.

To enable the Safe Display function, press C when the screen reads SAFE dISPLAY.

The screen will then advise that the

Safe Display function is activated.

Repeat the above sequence to disable the Safe Display function. The display will advise the Safe Display function is

OFF.

15

GasAlertMicro

Users Manual

Combustible Sensor Measuring Selection

The detector is shipped with the combustible sensor set to measure and display combustible gases in the 0 to 100%

LEL (lower explosive limit) range.

The detector can be set to measure and display methane in the 0 to 5.0% by volume range.

Note: Percent by volume measurements apply to methane only.

To change the combustible sensor to measure shown, press C when the display reads LEL Sen Units.

Press H or G to choose the desired units % LEL, or choose % by volume methane.

Confirm the desired units by pressing C.

16

Sensor Enable or Disable

a

Warning

Disabling an installed sensor configures the detector to a 1, 2, or 3-gas unit. No protection is now provided for the gas targeted by that sensor(s).

Disabling a sensor should be performed with extreme caution. In the event a sensor fails, Sensor Disable can be used to turn off the sensor fail alarm. The sensor should be replaced and enabled as soon as possible.

To disable a sensor, enter the User Options Menu (page 14).

GasAlertMicro

User Option Menu

Disabling/Enabling a Sensor

Select the sensor (H

2

S, CO, LEL, or O

2

) to be enabled or disabled. The detector will function normally with remaining enabled sensors. The sensor may be enabled again, at any time.

To disable (or enable) the H

2

S sensor, press C when the display advises:

The display then advises the H

2

S sensor is OFF.

To enable H

2

S sensor, repeat above sequence. The display advises H

2

S sensor is On.

Repeat the sequence for CO, combustibles and O

2

.

17

GasAlertMicro

Users Manual

Pass Code Protection

The detector is shipped with the Pass Code Protection off.

Pass Code Protection prevents the user access to the User

Option Menu. The key icon is lit on a pass code protected unit.

User Options Menu (page 14): To activate the Pass Code

Protect, press C when the screen displays “PASS Lock.”

The screen advises Pass Code Lock protection is On

(activated) and beeps 2 times.

If the detector is pass code protected, the display advises the unit is locked and requests Pass Code. Enter correct code and press C to confirm entry. Display advises Pass Lock is

OFF.

Note: Factory Code is provided separately.

Pass Lock ON Set Code Pass Lock OFF

The correct 3-digit factory Pass Code must be entered within

10 seconds. Otherwise, the display advises Not COrrEct or

Error and returns to the options menu.

No code entered or incorrect code entered and confirmed.

• Beeps and flashes

• Returns to previous screen

Code entered but not confirmed.

Beeps and flashes

• shows:

18

Adjust Datalogger Sampling Rate

The detector is shipped with the datalogger set to record a sample every 5 seconds. The sample rate can be adjusted.

To adjust the datalogger sampling rate, press C when the screen reads LoggEr RAtE.

The display will advise you to input a new sampling rate of once every

1 to 127seconds. To change the sampling rate, press H or G until the desired rate is displayed. Press

C

to confirm the value.

GasAlertMicro

User Option Menu

Change the Date and Time

Time and date adjustments apply only to detectors equipped with a User Downloadable Datalogger.

1. Set the time and date to your local time.

To set the real-time clock calendar, press C when the display advises

AdJust Clock.

Display reads in order:

Minutes,

Hours

(h)

,

Day of the week (Monday =1),

Date

(D)

Month

,

(M)

,

Year

(Y)

.

Use H and G to adjust time and date. Press C after each new setting.

19

GasAlertMicro

Users Manual

Alarms

Table 6 describes the detector alarms and shows how the display looks for each alarm.

During an alarm condition, the detector activates the backlight and the display shows the current ambient gas reading.

Table 7 describes the computed gas exposures.

If more than one type or level of alarm exists at the same time, a multi-gas alarm will result.

Table 6. Alarms

Alarms Display Alarms Display

Instant Low Alarm:

• Slow modulating tone and flash

ALARM and target gas bar flash

Vibrator Alarm activates

Instant High Alarm:

• Fast modulating tone and flash

ALARM and target gas bar flash

Vibrator Alarm activates

Latching Alarm User Option: If the Low and High Latched Alarm function is activated, the audible and visual alarms continue to

sound and flash until the alarm condition is acknowledged. Press C to deactivate the audible and visual alarms when the current

ambient gas reading falls below the Low Alarm level. The alarms cannot be deactivated if an alarm condition is still present.

TWA and STEL alarm conditions will not reset without turning off the detector.

20

GasAlertMicro

Alarms

Table 6. Alarms (cont.)

Alarms Display Alarms Display

STEL Alarm:

• Fast modulating tone and flash

ALARM and target gas bar flash

Vibrator Alarm activates

TWA Alarm:

• Slow modulating tone and flash

ALARM and target gas bar flash

Vibrator Alarm activates

Multi-Gas Alarm

• Alternating Low and High

Alarm tone and flash

ALARM and target gas bars flash

Note:

S

icon displayed advises the data card is present.

Vibrator Alarm activates

Over Range Alarm:

(Over Level Exposure)

• Fast modulating tone and flash

ALARM and target gas bar flash

Vibrator Alarm activates

21

GasAlertMicro

Users Manual

Table 6. Alarms (cont.)

Alarms Display Alarms Display

Sensor Alarm:

• Slow modulating tone and flash

ALARM and gas bar(s) flash

Vibrator Alarm activates

Confidence Beep:

• 2 fast beeps every

15 seconds.

Low Battery Alarm:

(Confidence Beep disabled)

• 1 beep and 1 flash every

10 seconds

• I LOW flashes

22

GasAlertMicro

Alarms

Table 6. Alarms (cont.)

Alarms Display Alarms Display

Automatic Shutdown

Alarm:

• 8 beeps and flashes

• I LOW displays periodically

Vibrator Alarm activates

Normal Shutdown:

• 4 beeps and flashes

23

GasAlertMicro

Users Manual

Gas Exposures Computed

a

Warning

To avoid possible personal injury, do not turn off the detector during a work shift. The detector automatically resets the STEL, TWA and maximum gas exposures at startup. If you restart the detector during a work shift, these values will not reflect the entire work shift.

Table 7. Computed Gas Exposures

Gas Exposure Description

TWA (CO and

H

2

S only)

STEL (CO and

H

2

S only)

Time-weighted average based on an

8-hour workday. Accumulated value.

Short-term exposure level based on a

15-minute period. Accumulated value.

Maximum*

(Peak)

Maximum gas exposures encountered during work shift.

* Maximum gas exposure describes either very high levels or very low levels of oxygen

24

Viewing Gas Exposures

⇒ Press C until the display shows the TWA gas exposures:

GasAlertMicro

Alarms

The display then shows the maximum gas exposures:

The display then shows the STEL gas exposures:

Press C and G to reset the maximum exposures.

25

GasAlertMicro

Users Manual

Gas Alarm Setpoints

The detector's gas alarm setpoints trigger the gas alarms, which are described in Table 8.

Table 8. Gas Alarm Setpoints

Alarm Condition

Low Alarm

STEL and TWA

Alarms (CO and

H

2

S only)

High Alarm

CO, H

2

S, and combustibles:

Ambient gas level above Low Alarm setpoint. (For O

2

, see next column.)

Accumulated value above the STEL or TWA alarm setpoints

Multi-Gas Alarm

CO, H

2

S, and combustibles:

Ambient gas level above High Alarm setpoint. (For O

2

, see next column.)

Two or more gas alarm conditions

Oxygen Alarm Setpoints: User-selectable for Low and High

Alarms. Set both below, or both above, or one above and one below 20.9%, as desired.

26

Resetting Gas Alarm Setpoints

Note: Standard factory alarm setpoints will vary by region.

Table 9. Sample Factory Set Alarm Setpoints

OSHA (Occupational Health and Safety Association) standard settings are used as an example.

CO

H

2

S

O

2

Combustible

Gases

35 ppm 50 ppm 35 ppm

10 ppm 15 ppm 10 ppm

200 ppm

15 ppm

N/A N/A 19.5% 23.5%

To change the factory-set alarm setpoints, refer to the section “Calibration and Setting Alarm Setpoints.”

You can disable an alarm by setting the alarm setpoint to 0.

GasAlertMicro

Alarms

Stopping a Gas Alarm

The Low and High Alarms stop when the ambient gas level returns to the acceptable range.

Note: If alarms are set to latch, press C to reset the audible

and visual alarms.

The detector computes the TWA value based on an 8-hour workday, and the STEL alarm based on a 15 minute period.

To clear the TWA, STEL and maximum gas exposure readings, press C and G simultaneously.

27

GasAlertMicro

Users Manual

Sensor Alarm

The detector tests for a missing or defective sensor during the activation self-test. See the section “If the Detector Does

Not Work.”

Low Battery Alarm

The detector tests the batteries on activation and continuously thereafter. If the battery voltage is low, the detector activates the Low Battery Alarm.

The Low Battery Alarm continues until you replace the batteries or the battery power is almost depleted. If the battery voltage drops too low, the detector executes an

Automatic Shutdown.

Automatic Shutdown Alarm

If the battery voltage is in immediate danger of dropping below the minimum operating voltage, the audible alarm beeps 8 times and the visual alarm flashes 8 times. After

3 seconds, the display blanks out and the detector stops normal operation. The display shows I LOW periodically until the battery power is depleted.

Replace the batteries. (See the section “Replacing the

Batteries.”)

Note: If the Confidence Beep is ON, the audible alarm does not beep during a Low Battery alarm. (See the section

“Confidence Beep.”) Typically, the Low Battery Alarm continues for 30 minutes before Automatic Shutdown.

28

Calibration and Setting Alarm Setpoints

Guidelines

Caution

The detector must be calibrated using the following gas concentrations: H

2

S = 25 ppm, CO = 100 ppm, methane =

2.5% (50% LEL) and balance air.

If you do not calibrate all of the sensors, use the gas concentration listed above for the target sensor being calibrated.

When calibrating the detector, adhere to the following guidelines:

CG-Q58 Calibration Gas (4-gas mix) is available from

BW Technologies. (See the section “Replacement Parts and Accessories.”)

• Calibration accuracy is never better than the calibration gas accuracy. BW Technologies recommends a premium-grade calibration gas. Gases with NIST

(National Institute of Standards and Technology) traceable accuracy will improve the validity of the calibration. Do not use a gas cylinder beyond its expiration date.

Calibrate a new sensor before use. Allow the sensor to stabilize before starting calibration (used: 60 seconds; new: 5 minutes).

GasAlertMicro

Calibration and Setting Alarm Setpoints

Calibrate the detector on a regular basis, depending on use and sensor exposure to poisons and contaminants.

BW recommends at least once every 180 days.

• Calibrate the detector if the ambient gas display varies at startup.

• It is best to calibrate the sensor before changing alarm setpoints.

• Calibrate only in a clean atmosphere that is free of background gas.

• To disable an alarm, set its alarm setpoint to 0.

The combustible sensor is factory calibrated 0 to 100%

• LEL using methane. If monitoring a different combustible gas in the 0-100% LEL range, calibrate the sensor using the appropriate gas.

The

2

sensor is automatically calibrated each time on activation. Activate detector in a normal 20.9% O

2 atmosphere.

• If you require a certified calibration, contact

BW Technologies using one of the numbers on page 2.

29

GasAlertMicro

Users Manual

Diagnostics Protection

The detector tests the ambient air (Auto Zero) and the test gas applied (Auto Span) to ensure it meets expected values.

In Auto Zero, if any background target gas is present, the sensor(s) affected will read "Err" and exit the Auto Zero function, retaining the previous set value(s).

In Auto Span, if any target gas is not present or does not meet expected values, the display will advise you and exit calibration mode, retaining the previous set value(s).

Applying Gas to the Sensors

The calibration hose, which is shipped with the detector, simplifies sensor testing and calibration. Table 10 and Figure

3 show how to use it when applying gas to the sensors.

Table 10. Applying Gas to the Sensors

Item Description

A

B

C

Detector and Calibration Cap

Calibration Hose

Regulator and Gas Cylinder

Figure 3. Applying Gas to the Sensors

30

Calibration Procedure

To calibrate the detector and set its alarm setpoints, perform the following:

Start Calibration

To quit at any point after auto zero, press A. The detector retains any saved values, and the audible alarm beeps

4 times before the detector returns to normal operation.

1. Press C and H simultaneously. The detector beeps

4 times and the display shows:

The audible alarm then beeps once.

GasAlertMicro

Calibration and Setting Alarm Setpoints

Auto Zero and Oxygen Sensor Calibration

The display flashes “Auto Zero” while the detector automatically zeroes the H

2

S, CO and combustibles sensors and calibrates the oxygen sensor.

The audible alarm then beeps twice.

Auto Zero Sensor Fail

Note: Do not apply the calibration gas until the display shows a flashing gas cylinder; otherwise, the auto zero step will fail.

If a sensor fails, the display advises error (Err) and skips the

span for the failed sensor(s). Other sensors span normally.

Press A to exit, then restart calibration in an atmosphere

that is clear of the targeted gases. If the auto zero fails a second time, restart the detector to test the sensors.

31

GasAlertMicro

Users Manual

Pass Code Protect: If the detector is pass code protected, after a successful Auto Zero, the detector will ask for the pass code before proceeding to Auto Span and Alarm

Setpoints.

Pass Code Protect Activated

Before setting span, the display will advise if the detector is pass code protected. The display will advise

Calibration is locked.

Then display requests the Pass Code.

If the pass code is not entered within 10 seconds or the wrong pass code is entered, the detector advises the code is

Not COrrEct.

The detector beeps 5 times and automatically returns to normal operation.

The Set up/down arrow icon lights to prompt entry of the

3 digit pass code. Enter the correct pass code using G and

H

keys. Press C key to accept the displayed pass code.

If the correct code is entered, the detector automatically proceeds to Auto Span.

32

Auto Span

Calibrate one, two, three or four sensors as desired.

The display shows a flashing gas cylinder, prompting you to apply a calibration gas to the sensor or skip the span

(sensitivity adjustment):

Use a calibration gas containing the gas concentrations listed in the Guidelines.

2. Install calibration cap and apply gas to the sensor at a flow rate of 250 to 500 ml/min. Or, press C now to skip the span.

When the detector senses approximately one-half of the expected gas concentration (30 seconds), the audible alarm beeps once. The detector then begins spanning the sensor

(2 minutes).

The audible alarm beeps 3 times at the end of the span.

GasAlertMicro

Calibration and Setting Alarm Setpoints

Note: The detector will not span a sensor if:

You do not apply gas to the sensor.

The sensor fails to detect at least one-half of the

expected gas concentration in the first 30 seconds.

The gas concentration drops below one-half of the

expected gas level during the 2 minute span.

If you apply gas to a sensor and the detector fails to span the sensor, repeat the calibration process using a new gas cylinder. If the sensor fails the span a second time, replace the sensor. (See the section “Replacing a Sensor or Sensor

Filter.”)

33

GasAlertMicro

Users Manual

Alarm Setpoints

Alarms may be set anywhere within the detection range for the sensor (page 48), or set to zero for off.

CO

O

2

Factory alarm setpoints may vary by region. An example is given below. Set as desired.

H

2

S TWA: 10 ppm

STEL: 15 ppm

LOW: 10 ppm

HIGH: 15 ppm

TWA: 35 ppm

STEL: 50 ppm

LOW: 35 ppm

HIGH: 200 ppm

Combustible LOW: 10% LEL

HIGH: 20% LEL

Note: If you do not press any pushbuttons within

10 seconds, the detector automatically retains the previous alarm setpoint.

If you change an alarm setpoint but pause for 10 seconds

before pressing C, the detector will reject the new value.

34

Setting the TWA Alarm Setpoint

The display shows the TWA alarm setpoint for H

2

S.

GasAlertMicro

Calibration and Setting Alarm Setpoints

Setting the STEL Alarm Setpoint

The display shows the STEL Alarm setpoint for H

2

S:

The keypad arrow icons light, prompting you to input a new

TWA Alarm setpoint. To accept the displayed value, press

C

.

3. To change the TWA Alarm setpoint for this sensor, press

H

or G until the display shows the new value. Press C to save the displayed value.

Note: If you do not press any pushbuttons within

10 seconds, the detector automatically retains the TWA

Alarm setpoint.

The keypad arrow icons light, prompting you to input a new

STEL Alarm setpoint.

4. To change the STEL Alarm setpoint for this sensor, press

H

or G until the display shows the new value. Press C to save the displayed value.

35

GasAlertMicro

Users Manual

Setting the LOW Alarm Setpoint

Next, set the Low and High Alarm setpoints for each sensor in turn, starting with H

2

S.

The display shows the Low Alarm setpoint for H

2

S:

Setting the HIGH Alarm Setpoint

The display shows the High Alarm Setpoint for H

2

S:

The keypad arrow icons will light, prompting you to input a new Low Alarm setpoint.

5. To change the Low Alarm setpoint for this sensor, press

H or G until the display shows the new value. Press C to save the displayed value.

The keypad arrow icons will light, prompting you to input a new High Alarm setpoint.

6. To change the High Alarm setpoint for this sensor, press

H

or G until the display shows the new value. Press C to save the displayed value.

36

Setting the Remaining Alarm Setpoints

7. Repeat steps 3 through 6 to set alarm setpoints for CO, combustibles and O

2

. The audible will beep 4 times when the alarm setpoint function is complete.

GasAlertMicro

Calibration and Setting Alarm Setpoints

Setting the Calibration Due Date

After a successful calibration of one or more sensors, the display shows the number of days remaining before calibration is due.

The keypad arrow icons will light, prompting you to change the calibration due date of between 1 and 365 days if desired. The detector will beep five times and then return to normal operation.

If calibration is unsuccessful, the detector will advise:

“Calibration due date cannot be reset.”

Verification (optional)

Test the detector using a gas cylinder other than the one used in the calibration steps. The gas concentration should not exceed the sensor's detection range. Confirm that the display shows the expected concentration.

37

GasAlertMicro

Users Manual

38

GasAlertMicro

Instrument Maintenance

Instrument Maintenance

Maintenance..................................................................40

Replacing the Batteries .................................................40

Replacing a Sensor or Sensor Filter ............................42

Installing the MultiMediaCard (MMC) ...........................43

If the Detector Does Not Work ......................................44

Replacement Parts and Accessories ............................47

39

GasAlertMicro

Users Manual

Maintenance

To keep the detector in good operating condition, perform the following basic maintenance as required:

• Calibrate, test and inspect the detector at regular intervals.

• Keep an Operations Log of all maintenance, calibrations and alarm events.

• Clean the exterior with a soft damp cloth. Do not use solvents, soaps or polishes.

• Do not immerse the detector in liquids.

Replacing the Batteries

a

Warning

To avoid personal injury:

Replace the batteries as soon as the detector emits

a Low Battery Alarm.

Use only batteries recommended by

BW Technologies to prevent damage or personal injury.

Use only approved AA alkaline or charged AA NiMH

batteries, properly installed in the detector case.

See page 49 for approved batteries.

Charge batteries using only a recommended

charger. Do not use any other charger. Failure to observe this precaution could lead to fire or explosion.

Do not change or charge batteries in a hazardous

location. Doing so will impair the intrinsic safety of the unit, and may lead to fire or explosion.

40

Table 11 and Figure 4 illustrate how to replace the batteries.

If the detector is on, turn off the detector before replacing the batteries. Press the two release buttons on the detector. The battery tray pulls out and snaps in.

Remove the batteries from the battery drawer and replace according to the polarity markings. Close drawer until you hear both sides click, which locks the battery drawer in place.

Table 11. Replacing the Batteries

Item Description

A

B

C

Detector Front

Release Buttons

Batteries

To preserve battery life, turn off the detector when you are not using it.

GasAlertMicro

Maintenance

Figure 4. Replacing the Batteries

41

GasAlertMicro

Users Manual

Replacing a Sensor or Sensor Filter

a

Warning

To avoid personal injury, use only sensors specifically designed for the detector. See the section

“Replacement Parts and Accessories.”

Each sensor has a high degree of resistance to common vapors and gases. A sensor will most likely clear itself if you remove the detector to a clean environment and wait 10 to

30 minutes. Do not expose a sensor to the vapors of inorganic solvents (such as paint fumes) or organic solvents.

The section “If the Detector Does Not Work” describes problems caused by a sensor in need of calibration or replacement.

Gently rocking the sensor back and forth may help free a tightly held sensor. Insert new sensor on the PCB, ensuring that sensor posts are aligned correctly. Two-gas units require a dummy sensor.

Calibrate the detector after changing any sensor.

Table 12. Replacing a Sensor or Sensor Filter

Item Description

A

B

C

Detector Screws

Sensors

Sensor Filter

Figure 5. Replacing a Sensor or Sensor Filter

42

Installing the MultiMediaCard (MMC)

Figure 6 illustrates how to install the MMC. If the detector is on, turn off the detector. Remove the battery drawer (see

Figure 4). Slide the MMC face down into the MMC port and replace the battery holder.

GasAlertMicro

If the Detector Does Not Work

Figure 6. Installing the MultiMediaCard (MMC)

43

GasAlertMicro

Users Manual

If the Detector Does Not Work

The detector’s electronics are protected from variations in humidity and corrosive atmospheres. If you encounter a problem, try the solutions listed in Table 13.

If you still are unable to correct the problem, contact

BW Technologies using one of the numbers on page 2.

Table 13. Troubleshooting Tips

Detector does not turn on.

Detector enters alarm immediately when turned on.

Activation self-test fails during one of the first five steps.

No batteries.

Depleted batteries.

Damaged or defective detector.

Sensor needs to stabilize.

Low Battery Alarm.

Sensor Alarm.

General fault.

→ Install batteries.

→ Replace batteries.

→ Contact BW. (See page 2.)

→ Used sensor: wait 60 secondsNew sensor: wait 5 minutes

→ Replace batteries.

→ Replace sensor.

→ Contact BW. (See page 2.)

44

GasAlertMicro

If the Detector Does Not Work

Table 13. Troubleshooting Tips (cont.)

Detector does not display normal ambient gas reading after activation self-test.

Detector does not respond to pushbuttons.

Detector does not accurately measure gas.

Sensor not stabilized.

Detector requires calibration.

Target gas is present.

Batteries are depleted.

Detector is performing operations that do not require user input.

Detector requires calibration.

Detector is colder/hotter than ambient gas.

Sensor screen is blocked.

→ Used sensor: wait 60 seconds

New sensor: wait 5 minutes

→ Calibrate detector.

→ Detector is operating properly. Use caution in suspect areas.

→ Replace batteries.

→ Pushbutton operation restored automatically when the operation ends

→ Calibrate sensor.

→ Allow detector to acquire ambient temperature before use.

→ Clean sensor screen

45

GasAlertMicro

Users Manual

Detector does not enter alarm.

Detector intermittently enters alarm without apparent reason.

Detector automatically shuts off.

Table 13. Troubleshooting Tips (cont.)

Alarm setpoint(s) are set incorrectly.

Alarm setpoint(s) set to zero.

Detector is in calibration mode.

Ambient gas levels are near alarm setpoint or the sensor is exposed to a puff of the target gas.

Alarms set incorrectly.

Missing or faulty sensor.

Automatic Shutdown feature activated due to weak batteries.

→ Reset alarm setpoints.

→ Reset alarm setpoints.

→ Complete the calibration procedure.

→ Detector is operating normally. Use caution in suspect areas. Check maximum gas exposure reading.

→ Reset alarm setpoints.

→ Replace sensor

→ Replace batteries

46

Replacement Parts and Accessories

a

Warning

To avoid personal injury or damage to the detector, use only the specified replacement parts.

To order parts or accessories listed in Table 14, contact

BW Technologies. (See page 2.)

Table 14. Replacement Parts and Accessories

Model No.

D4-RW90

SR-X10

D4-RHM04

Description

Replacement combustible sensor

Replacement O

2

(2-year) sensor

Replacement Twin Tox H sensor

2

S/CO

Replacement H

2

S sensor

PS-RH04S

(3-gas units)

E2339

(2-gas units)

CG-Q58

CG-Q34

CG-T34

CG-BUMP1

REG-0.5

Dummy sensor

Quad calibration gas (58 L)

Quad calibration gas (34 L)

Dual calibration gas for 2-gas units (34 L)

Bump test gas

Regulator (0.5 L/min)

1

1

1

Qty

1

1

1

1

1

1

1

GasAlertMicro

Replacement Parts and Accessories

Model No. Description

MMC32

MMC64

32 MB MultiMediaCard

64 MB MultiMediaCard

GAMIC-V-CHRG

GAMIC-C01-K

12V vehicle charger and

4 AA NiMH batteries

110 VAC 4-port charger and

4 AA NiMH batteries

GAMIC-C01-K-(xx)

230 VAC 4-port charger* and

4 AA NiMH batteries

1

1

*Add suffix (-UK) for United Kingdom mains plug, (-EU) for

European mains plug, (-AU) for Australian mains plug.

Qty

1

1

1

47

GasAlertMicro

Users Manual

Specifications

Instrument Dimensions

: 6 x 10 x 3.3 cm (2.4 x 4.0 x 1.3 in.)

Weight: 211 g (7.4 oz.)

Operating Temperature: -20 °C to +50 °C (-4 to +122 ºF)

Storage Temperature: -20 °C to +50 °C (-4 to +122 ºF)

Operating Humidity: 5% to 95% relative humidity

(non-condensing)

Operating Pressure: 95 to 110 kPa (Combustibles)

95 to 110 kPa (O

2

)

95 to 110 kPa (Toxics CO, H

2

S)

Alarm Setpoints: May vary by region and are usersettable.

Detection Range:

CO: 0-500 ppm in 1 ppm increments

H

O

2

S: 0-100 ppm in 1 ppm increments

2

: 0-30% in 0.1% increments

Combustibles: field settable for:

0-100% LEL in 1% LEL increments or

0-5.0% v/v methane

Sensor Type:

H

O

2

2

S/CO: Twin plug-in electrochemical cell

: Plug-in electrochemical cell

Combustibles: Plug-in catalytic bead

O

2

Measuring Principle: Capillary controlled concentration sensor

Alarm Conditions: TWA Alarm, STEL Alarm, Low Alarm,

High Alarm, Multi-Gas Alarm, Sensor Alarm, Low Battery

Alarm, Confidence Beep, Automatic Shutdown Alarm

Audible Alarm: 95 dB at 1 ft (0.3 m) variable pulsed dual beepers

Visual Alarm: Dual red light-emitting diodes (LED)

48

Display: Alphanumeric liquid crystal display (LCD)

Backlight: Automatically activates whenever there is insufficient light to view the display and during alarm conditions

Self-test: Initiated at activation

Calibration: Automatic Zero and Automatic Span

Oxygen Sensor: Automatic Span on activation

User Field Options: Confidence Beep, Latching Low and

High Alarms, Pass code protection, enable/display "SAFE" display mode Combustible sensor measurement (0-100%

LEL or 0-5.0% v/v methane, Sensor Disable, set calibration due date, TWA and STEL.

Datalogger models only Adjust clock calendar and Set sampling rate.

Battery Operating Time:

2 Alkaline cells: 16 -18 hours

2 Rechargeable NiMH cells: 14-16 hours (Quest Platinum

HG1600AACS)

Approved Batteries:

Alkaline:

Duracell MN1500

Energizer E91

NiMH rechargeable:

Quest Platinum HGAAC1800G

Quest HG1600AACS

Energizer NH15

Maha Powerex 1700 mAh MH-AA170

Maha Powerex 1800 mAh MH-AA180

GasAlertMicro

Specifications

Yuasa Delta 1300 mAh DHA1400AA

Yuasa Delta 1500 mAh DHA1600AAC

Uniross 1300 mAh (Only to be used in North American

regions)

Uniross 1700 mAh (Only to be used in North American

regions)

Battery Charger (optional): Quest™ Q2 4-port rapid NiMH battery charger with country-specific mains adapter

First-time Charge: 1-4 hours per battery

Normal Charge: 1 hour per battery

Approvals:

Approved by CSA to both U.S. and Canadian Standards.

Approved: Class I, Division 1, Group A, B, C, and D;

Class I, Zone 0, Group IIC

Standards:

CAN/CSA C22.2 No. 157 and C22.2 152 ANSI/UL – 913 and ANSI/ISA –S12.13 Part 1

Temperature Code: Alkaline: 163°C

NiMH: 212°C

Ambient -20°C =Ta = +50°C

CE (LCIE): EEx ia d IIC ATEX g II 2 G

ATEX: 03 ATEX 6091X

49

GasAlertMicro

Users Manual

General Specifications for Datalogger Units

Media Type: MMC (MultiMediaCard)

Size: 32 MB (standard); 64 and 128 MB cards available

Storage: 500,000 lines of data available; 4.4 months at 5 second intervals (based on a normal workweek)

Memory Type: Wrap-around memory ensures most recent data is always saved

Sample Rate: One reading every 5 seconds (standard)

Data Recorded: All sensor readings, all alarm conditions, calibrations, event flags, battery status, sensor status, confidence beep activation, and detector status along with the time and date for each reading and unit serial number

MMC Card Test: Automatically on activation

GasAlertMicro with User Downloadable

Datalogger

Operation: Requires no user intervention (automatic)

Indicators: Icon advises Datalogger is operating normally,

MMC card missing/malfunction advise

Compatible with: Desktop PC Computer or Laptop

Operating System: Windows 95 or higher; Macintosh OS

8.6 or higher

Download via: MMC card reader

Software Required: Spreadsheet or database compatible with comma-separated-value (CSV) text files (Excel,

Access, Quattro, etc.)

Card Alarm: MMC Card Fail or Missing

Support:

BW E.D.M (Excel Datalog Manager): E.D.M. is an Excel software add-in that enhances the abilities of Microsoft®

Excel when handling GasAlertMicro User Downloadable

Datalogger data files.

50

GasAlertMicro

Appendix A

Appendix A

Excel Datalog Manager (E.D.M.) .................................52

Installing the E.D.M. program .......................................53

MMC Card Reader Installation ....................................53

Direct Import to Compatible Programs ........................56

Datalogger Status Codes ) ...........................................58

Sample Spreadsheet ...................................................59

MultiMediaCard compatibility .....................................60

Troubleshooting ..........................................................61

51

GasAlertMicro

Users Manual

Excel Datalog Manager (E.D.M.)

The Support CD for the User Downloadable Datalogger

Detectors contains:

• BW Technologies’ Excel Datalog Manager (E.D.M.) software plug-in.

• Installation and Use instructions

• Datalogger example data files and spreadsheets.

IMPORTANT

E.D.M. Review and use the CD Help and Sample files for installing and using the E.D.M. program.

Excel: All functions and features of Microsoft® Excel are available, including automatic graphing. Use Excel Help to sort, format and archive data easily and automatically.

Select:

Auto Install

Help

Sample Files

Excel Datalog Manager (E.D.M.) Software Plugin

Data import is fully automated and allows Excel to load files larger than 65,535 lines. The E.D.M. program will automatically create additional worksheets for larger files.

System Requirements

Recommended E.D.M. system: 750 MHz Pentium (or equivalent), 100 MB hard disk space, Microsoft®

Windows 2000, Microsoft® Excel 2000

Minimum E.D.M. system requirements: 300 MHz

Pentium (or equivalent), 30 MB free hard disk space,

Windows 95, Microsoft® Excel 95

Sample Data Files

Sample data are available on CD. Sample data files help you become familiar with the software.

Files with the .CSV extension are samples of actual data files downloaded from a detector. CSV files may be imported into

Excel using the E.D.M. wizard or loaded directly into Excel or a compatible database, spreadsheet or word processor.

52

Installing Excel Datalog Manager (E.D.M.):

• Place the Datalogger E.D.M. Support CD in the middle of the CD-ROM tray and close.

AutoPlay: From the main window, click on the “Install E.D.M.” button, the installation wizard will guide you.

AutoPlay not Activated: In "My Computer," find the

E.D.M. icon on your CD drive.

Double click the E.D.M. icon to select the drive.

Then, double click the folder “EDM v###” to open.

Next, double click the “Setup” file.

Now the installation wizard will guide you.

After setup is complete and you have restarted your computer, you will find a new item, called BW Technologies, listed in your start menu. This item contains:

• E.D.M. Help – (Use instructions & Help information)

• Excel Datalog Manager (Starts the Excel Datalog

Manager software)

GasAlertMicro

Excel Datalog Manager (E.D.M.)

MMC Card Reader Installation

To retrieve recorded data, a MultiMediaCard reader has to be configured and installed to your computer. The adapter provides the physical connection between the

MultiMediaCard and your computer. Follow manufacturer’s instructions.

Ensure your card reader is compatible with your computer.

Several card readers that support Windows are available from BW Technologies.

Types of MultiMediaCard Readers

MultiMediaCard readers are available in 2 types:

• Universal Serial Bus (USB); or

• PCMCIA (PC card) adapters.

53

GasAlertMicro

Users Manual

Start Excel Datalog Manager

Double click on the E.D.M. icon on the desktop to start the Excel Datalog Manager

Wizard. This provides a simple method of transferring data from the datalogger system to Microsoft® Excel.

Import Your Data File.

After starting the E.D.M. wizard, follow the easy steps:

1. Start: The first screen asks you to click “‘Next”’ to begin the data file import.

2. File Location: Click “‘Browse”’ to locate your data file.

Once located, highlight the file and cClick “‘Open’,” then

“‘Next”’ to move to the next option.

Data files may be imported from the hard disk, or directly from the MultiMediaCard containing the data. The import process does not modify or erase the original data.

3. Archive Back-up of Data File:

This option enables you to create a complete backup copy of the original card data. Click the “'Browse”' button to select the location to place the backup data file. Once finished, click

“‘Next.”

Back-ups can be loaded into Excel or other compatible programs at any time.

4. Location of Final File: Use this step to select the location of the finished Excel data workbook. The data file will be sorted, imported into Excel, formatted, and saved as an

Excel workbook file. Once finished, click Next.”

54

Click box, to create a backup file. Click

‘Browse’ to choose a file location.

GasAlertMicro

Excel Datalog Manager (E.D.M.)

5. Filter: This step allows the user to filter the original files down to a convenient, manageable size without losing any critical information.

Select all logged data, or select to include only every second, third, etc., entry without losing any critical information.

Once finished, clickNext”.

Note: This option does not remove or delete data from the original data file or any archived file; only the final Excel workbook is affected. ALL Records involving alarm conditions, failures, calibrations, battery warnings or other important events will not be filtered and will appear in the final Excel Workbook in their entirety. If the confidence beep is used on the datalogging instrument, this step has no effect; E.D.M. will not filter out records where the confidence beep is active.

6. Finish: Click “Finish” to import the data into Excel and

open the finished Excel data workbook.

Note: The data file may take several minutes to transfer, read and sort in E.D.M.

55

GasAlertMicro

Users Manual

Direct Import to Compatible Programs

Information from this point on applies only to users who are not using the E.D.M. plug-in. The following information applies to direct data import into Excel and other compatible programs. To use the datalogger data, insert the data card into a computer adapter and open the data file

LOGFILE0.CSV using spreadsheet or database software.

Word processors and text editors may also be used, but performance may be poor, since the datalogger file is at least

16 megabytes in size.

Data for user-accessible models is comma-separatedvalues (CSV) format. The data order is:

• Date, day, time

• H

2

S, CO, Combustibles, O

2

• H

2

S TWA, CO TWA

• Status codes, serial number

Recorded data includes eight single-character unit status codes. The eight characters represent codes for the H

2

CO, combustibles, and O

2

S,

sensors, datalogger, unit battery status, and unit alarm status. A summary of most of the available codes can be seen in table A.

Importing the Data File Into Compatible Desktop

Applications

Information from this point forward only applies to users who are not using the Excel Datalog Manager (E.D.M.) plug-in.

56

The recorded data can be loaded into most spreadsheet, database, word processor, or text editor applications, some examples are:

• Microsoft® Excel 95, 98 and 2000;

• Quattro Pro;

• Lotus 1-2-3;

• Microsoft® Access; and

• Microsoft® Word

Determining Application Compatibility

To determine if the application selected is compatible:

• Insert MMC card in to the Card Reader; then

• Open desired application.

• Use the applications “File/Open “ menu options to locate and open the data file.

If the recorded data file is compatible with the application, it will open. If not the application will report an error in opening the file.

Important

Some applications have an internal file size limits, and may not load the entire file. Check the application’s specifications prior to use.

Table A: DATALOGGER STATUS CODES

Codes Explanation

General Codes

G Backlight is on

Sensor Codes

1

2

3

4

D

B

K

GasAlertMicro

Direct Import to Compatible Programs

Alarm setpoint 1 (Low alarm)

Alarm setpoint 2 (High alarm)

Alarm setpoint 3 (TWA alarm)

Alarm setpoint 4 (STEL alarm)

Calibration due date (in days)

Battery Status Codes

Low battery alarm

Confidence beep is active

Alarm Status Codes

U

V s u v w x

Dual alarm (Low and TWA alarms)

Dual alarm (High and TWA alarms)

N/A STEL alarm

Dual alarm (Low and STEL) alarms)

Dual alarm (High and STEL) alarms)

Dual alarm (TWA and STEL) alarms)

Triple alarm (TWA, STEL and Low) y

O

Triple alarm (TWA, STEL and High)

Sensor is over-ranged

C Calibrating

C Calibration

R Real-time Clock Failure

Note: TWA readings greater than 99 are recorded as OL.

57

GasAlertMicro

Users Manual

When datalogger information is imported into most spreadsheet software, it will appear similar to the example below; line numbers are included here for clarity.

Line

10

11

12

7

8

9

13

14

4

5

6

1

2

3

Note: Some compatible software packages have an internal file size limit of and may not load the entire file. Check your software limit.

Date

(dd-mm-yy)

Day

(Mon=1)

Time

(hh:mm:ss)

H

2

S

(ppm)

CO

(ppm)

LEL

(%LEL)

O

2

(%)

H

2

S TWA

(ppm)

17-07-02 #3 9:54:25 10 35 -- -- --

17-07-02 #3 9:54:30 15 50 -- -- --

17-07-02 #3 9:54:35 10 35 10 19.5

17-07-02 #3 9:54:40 15 200 20 23.5

17-07-02 #3 9:54:45 -- 101 -- -- --

17-07-02 #3 9:55:00 11 37 34 20.2

17-07-02 #3 9:55:05 13 47 35 20.3

17-07-02 #3 9:55:10 13 59 13 20.3

17-07-02 #3 9:55:15 8 39 0 20.3

CO TWA

(ppm)

--

--

--

Unit

Status

Serial

Number

33------ S102-002350

44------ S102-002350

1111---- S102-002350

--

--

2222---- S102-002350

0 -------- S102-002350

0 --L----L S102-002350

0

0

0

0

LLL----M S102-002350

-L-----L S102-002350

0 -------- S102-002350

0 ------B- S102-002350

0 ------B- S101-002350

58

In this example:

Line 1 shows the TWA alarm setpoints (code ‘3’) for H

2

S and

CO.

Line 2 shows the STEL alarm setpoints (code ‘4’) for H

2

S and CO.

Line 3 shows the low alarm setpoints (code ‘1’) for all sensors.

Line 4 shows the high alarm setpoints (code ‘2’) for all sensors. Alarm points are only recorded when the unit is turned on, indicating the unit has just been activated.

Line 5 shows the number of days remaining before calibration is due.

Line 6 shows normal operation. There are no gas alarms.

Line 7 shows a combustible gas alarm. H

2

S and CO gases are present below alarm levels. Oxygen is less than 20.9% but within acceptable range. The unit is in low alarm.

Lines 8 and 9 show H

2

S and CO in low alarm, and combustibles (0-100% LEL) in high alarm. Oxygen is less than 20.9% but within acceptable range. The unit is in multigas alarm.

GasAlertMicro

Direct Import to Compatible Programs

Line 10 shows H

2

S, CO and combustibles (0-100% LEL) in low alarm. Oxygen is less than 20.9% but within acceptable range. The unit is in multi-gas alarm.

Line 11 shows CO in low alarm. Oxygen is less than 20.9% but within acceptable range. H

2

S is present below alarm levels. The unit is in low alarm.

Line 12 shows H

2

S and CO present below alarm levels.

Oxygen is less than 20.9% but within acceptable range.

There are no gas alarms.

Lines 13 and 14 show the unit emitting a low battery alarm.

There are no gas alarms.

59

GasAlertMicro

Users Manual

MultiMediaCard Compatibility

A standard 32MB MMC Flash Memory card is supplied with the datalogger. When purchasing additional

MultiMediaCards, BW Technologies recommends MMC

Flash Memory cards that contain between 32 MB and

128 MB storage capacity.

MultiMediaCard(s) compatible with the “MMC“ specification will always have the exact word “MultiMediaCard“ or “MMC“ written on the disk or package. Cards that do not contain these exact words are not a MultiMediaCard.

The “MMC“ is not the same as the following:

• MultiMedia card;

• Multi media card;

• SmartMedia

• CompactFlash

• Memory Stick

MMC cards are available through retailers throughout the world. They are also available through mail order and

Internet vendors.

60

Troubleshooting

A new MMC Card is automatically formatted when it is installed in the detector. When installing any new or blank

MMC card into the datalogger, detector LCD will display

“CARD IS BLANK”,” then the datalogger will proceed to autoformat the MMC card.

Recovering Data Files

If the MMC card is reformatted or erased accidentally by your computer application, the recorded data file can be recovered.

FIRST: First ensure the card is installed properly in the card reader. If the recorded data file is not visible ensure that:

The card reader is visible in the My Computer window.

• If not, verify that the card reader is installed correctly and that the connections are secure.

• In the “Removable Disk” drive window, ensure All Files is selected in the File Types field.

• “Reformat and Recover Deleted Files”

Place the MMC card back into the detector. The detector will reformat. The file should now be available.

GasAlertMicro

Troubleshooting

If the Recorded Data File (Logfile.csv), is still not visible:

• Format MMC card in Windows.

• Remove MMC card from the card reader.

• Insert MMC card back into the GasAlertMicro datalogger.

• Allow datalogger to reformat the MMC card.

• Remove MMC card from datalogger.

• Insert MMC card back into card reader.

• Select My Computer icon.

• Select the drive that corresponds to the card reader.

• The Recorded Data File (Logfile.csv), will now be visible.

If the Recorded Data File is still not visible, insert the MMC into the detector and turn on the instrument. The screen will advise: “Error. Data file has been deleted.” You will then be given the choice of erasing or restoring the data. Use G or

H

to scroll through the options. Press C to confirm your choice.

To restore the data, select “Restore.” The instrument will then restore the data to the MMC, and the detector will resume the start-up procedure.

61

GasAlertMicro

Users Manual

To permanently erase the data on the MMC, select “Erase.”

The display will then read, “Are you sure?”

Press tab (C) to confirm your choice or A to abort. If you choose to abort the erasing procedure, the display will read,

“Erase aborted.”

If the MMC is full, the display will then read “Note: Card cannot be used.” Insert a new card or erase the data. Once you confirm your decision to erase the data on the MMC, the data will be permanently erased from the MMC, and the detector will resume normal operation.

62

D2067/1 English

©2001 BW Technologies Ltd., All rights reserved. Printed in Canada

All product names are trademarks of their respective companies.

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