SmartGen CMM365-2G Owner's Manual

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SmartGen CMM365-2G Owner's Manual | Manualzz

CMM365-2G

CLOUD MONITORING COMMUNICATION MODULE

USER MANUAL

SMARTGEN (ZHENGZHOU) TECHNOLOGY CO., LTD.

CMM365-2G Cloud Monitoring Communication Module User Manual

CONTENT

1 OVERVIEW ......................................................................................................................................... 4

2 PERFORMANCE AND CHARACTERISTICS .................................................................................... 4

3 SPECIFICATION ................................................................................................................................. 5

4 PANEL AND TERMINAL DESCRIPTION........................................................................................... 6

4.1 PANEL INDICATOR AND BUTTONS ........................................................................................... 6

4.2 GPRS ........................................................................................................................................... 7

4.3 MASTER RS485 .......................................................................................................................... 7

4.4 SLAVE RS485 .............................................................................................................................. 7

4.5 LINK ............................................................................................................................................. 8

4.6 USB DEVICE ............................................................................................................................... 8

4.7 TERMINAL ................................................................................................................................... 9

5 PROGRAMMABLE PARAMETERS ................................................................................................. 10

5.1 CONTENTS AND SCOPES OF PARAMETERS ....................................................................... 10

5.2 PC CONFIGURATION INTERFACE .......................................................................................... 14

6 SMS FUNCTION AND REMOTE CONTROL ................................................................................... 15

6.1 SMS SHORT MESSAGE ALARM .............................................................................................. 15

6.2 GSM SHORT MESSAGE REMOTE CONTROL ........................................................................ 15

7 SYSTEM DIAGRAM.......................................................................................................................... 16

8 CASE DIMENSION AND INSTALLATION ....................................................................................... 17

9 FAULT FINDING ............................................................................................................................... 18

10 ENCLOSE: PACKING LIST .......................................................................................................... 19

CMM365-2G Cloud Monitoring Communication Module 2017-07-31 Version 1.1 Page 2 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

Chinese trademark

English trademark

SmartGen — make your generator smart

SmartGen Technology Co., Ltd.

No.28 Jinsuo Road

Zhengzhou

Henan Province

P. R. China

Tel: 0086-371-67988888/67981888

0086-371-67991553/67992951

0086-371-67981000(overseas)

Fax: 0086-371-67992952

Web: http://www.smartgen.com.cn

http://www.smartgen.cn

Email: [email protected]

All rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder.

Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Smartgen Technology at the address above.

Any reference to trademarked product names used within this publication is owned by their respective companies.

SmartGen Technology reserves the right to change the contents of this document without prior notice.

Software Version

Date

2016-11-14

Version

1.0

2017-07-31 1.1

Original release.

Note

Modified the wire connection on the mask, and changed rated pictures.

CMM365-2G Cloud Monitoring Communication Module 2017-07-31 Version 1.1 Page 3 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

1 OVERVIEW

CMM366-2G Cloud Monitoring Communication Module is GPRS wireless network communication protocol switch module which can achieve genset (with SCI) connect to Internet. The module gains genset data via RS485 port, USB port, or LINK port of genset controller modules of international first-class brands including SmartGen, DeepSea, ComAp, etc. Then the module transmits the data to corresponding cloud server via GPRS wireless network for achieving user’s real-time monitoring to running status and searching of running records via APP (IOS or Android) and PC terminal devices.

CMM366-2G module has already integrated protocols of mainstream genset control module. It not only can achieve genset monitoring but also can insert some digital alarm input/output signal to achieve monitoring of generator room entrance guard, guard against theft and fire facilities.

This module has master and slave RS485 ports, in which master RS485 port connects with genset controllers and slave RS485 port connects with dynamic environment monitoring system.

2 PERFORMANCE AND CHARACTERISTICS

1) Connect to cloud server via GPRS wireless network , one to one monitoring;

2) With two kinds of ports for communication with genset control module: RS485 and LINK; can monitor great majority genset control modules of international first-class brands;

3) Widely power supply: DC (8~35)V, can direct use genset build-in battery;

4) With ARM-based 32-bit SCM, high integration of hardware and strong programming ability;

5) Include with GPS locate function to achieve gain location information and locate genset;

6) Take JSON network data communication protocol, upload real-time data variation and take compression algorithm to vastly reduce network flow at the same time;

7) Users can set up history data upload rest to upload monitoring data to server (history data can be analyzed);

8) When alarm occurs it can upload data to server immediately;

9) 2 auxiliary digital input ports which can receive external alarm signal;

10) 1 auxiliary relay output ports which can output various of alarm signal;

11) Master and slave RS485 ports; master RS485 port connects with genset controllers and slave

RS485 port connects with dynamic environment monitoring system.

12) With SMS functions to control genset. All the alarm signals of genset can be sent to 5 preset telephone numbers as short massages, and users also can check genset status via SMS function.(only suit for HGM7000 series and HGM9000series controllers of SartGen)

13) Power and multiple communication status indicators on front panel that working status is clear at a glance;

14) Lamp test function;

15) Parameter adjust function: users can adjust parameters via USB port;

16) Take standard π-type 35mm guide-rail installation or screw-fixed installation that the module can be installed in the genset control box;

17) Modular design, self extinguishing ABS plastic shell, light weight, compact structure with easy installation.

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 4 of 19

3 SPECIFICATION

CMM365-2G Cloud Monitoring Communication Module User Manual

Items

Operating Voltage

Power Consumption

Auxiliary Input

Auxiliary Output

Master RS485

Slave RS485

LINK

USB Device

GPRS Port

Case Dimensions

Working Conditions

Storage Condition

Weight

Contents

DC 8.0V~35.0V, continuous power supply.

Standby: ≤2W

Working: ≤5W

Volt Free Digital Input

1A DC30V Volt free output

Non seclusion type

Seclusion type

SmartGen exclusive port

B-type USB mother port

Standard SMB port (female), SMB port (male) for antenna.

73mmx105mmx35mm

Temperature: (-25 ~ +70)°C Humidity: (20 ~ 93)%RH

Temperature: (-25 ~ +70)°C

0.15kg

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 5 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

4 PANEL AND TERMINAL DESCRIPTION

4.1 PANEL INDICATOR AND BUTTONS

Icon Note

GreenLED Light: Power supply and cloud server connection normal indicator;

RedLED Light: Common alarm indicator; POWER

ALARM(Red)

RS485

MASTER(Red)

RS485 SLAVE(Red)

GPRS(Red)

LINK(Red)

RedLED Blink when without inserting SIM card.

Normally Light: Common alarm indicator

Normally Extinguish:RS485 disabled

Normally Light: Communication fail

Blink: Communication normal

Normally Extinguish: Not communication

Blink: Communication normal

Extinguish: CMM365-2G login with server unsuccessfully

Light: Login with server successfully

Blink: Real-time communication normal

Normally Extinguish: Disabled

Normally Light: Communication fail

Blink: Communication normal

Lamp test/Rest:

Press this button for 1s, all the LEDs are illuminated; press for 10s, reset the module to default and all the LEDs blink for 3 times.

Note: After reset the module, set up the parameters via PC software is recommended. Please operate cautiously.

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 6 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

4.2 GPRS

Connect GPRS antenna to cloud monitoring module port.

4.3 MASTER RS485

Achieving genset data information via RS485 port connects to Genset control module’s RS485 port.

Add 120Ω terminal resistance is recommended if fail to communicate. Shielding wire one end connects to SCR and the other one hang in the air.

RS485 Connection Diagram is as follows,

4.4 SLAVE RS485

Connect to RS485 port of dynamic environment monitoring system via slave RS485 port, then dynamic environment system will achieve genset data monitoring function.

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 7 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

4.5 LINK

Achieving genset data information via LINK port connects to Genset control module’s LINK port.

RS485 Connection Diagram is as follows,

4.6 USB DEVICE

Set up all the parameters and view CMM365-2G ID&Login password by CMM365 USB port connecting with PC USB port.

USB and PC connection diagram is follows,

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 8 of 19

No.

1

2

6

7

8

9

10

11

12

13

3

4

5

CMM365-2G Cloud Monitoring Communication Module User Manual

4.7 TERMINAL

B-

B+

Function Cable Size

1.0mm

2

1.0mm

1.0mm

1.0mm

2

2

2

Note

Connected with negative of starter battery.

Connected with positive of starter battery. 3A fuse is recommended.

Active when connect to B-.

Active when connect to B-.

Aux. Input 1

Aux. Input 2

SCR

RS485 B(-)

RS485 A(+)

SCR

Normally

Open

Aux. Output Common

Normally

Close

RS485 B(-)

RS485 A(+) MASTER

SLAVE

1.0mm

2

1.0mm

1.0mm

2

2

0.5mm

2

0.5mm

2

0.5mm

2

0.5mm

2

0.5mm

2

0.5mm

2

Normally open outputs, rated 1A DC30V

Impedancerecommended, its single-end earthed.

Impedance-

120Ω shielding wire is

120Ω shielding wire is recommended, its single-end earthed.

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 9 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

5 PROGRAMMABLE PARAMETERS

5.1 CONTENTS AND SCOPES OF PARAMETERS

Form1

No.

Gateway

Items Parameters Defaults Description

1

GSM

4

5

6

7

8

Website

2 URL

3 Server Port

4 Password

1 GSM Enabled

2 GPRS Password

3 Message Center

PIN Enabled

APN

SMS Enabled

SMS Warning

Phone Number Set

(0-65535)

(0-65535)

(0-65535)

(0-65535)

(0-1)

Reserved

Reserved

(0-1)

(0-65535)

(0-1)

(0-1)

Max. 20 bits cm.smartgen.com.cn

81

123456

20 Chinese characters, letters or numbers

40 characters

16 characters

1

0

40characters

0:Disabled; 1:Enabled

0:Disabled; 1:Enabled

0

0

Area code needed to be added before the phone number.

E.g. China 8613666666666

Cloud Server

1

Auto Gain Comm.

Port

2 ID

(0-1)

(1-254)

1

1

0:Disabled; 1:Enabled

Module ID

3

4

5

Communication Port

Baud Rate

Location Info

6 Longitude

7 Latitude

8

9

10

11

12

13

Altitude

Type

Name

Debug Staff Name

Telephone

Installation Time

(0-4)

(0-2)

(0-1)

2

0

0

0:Disabled;

1:LINK;

2:RS485;

3:RS232;

4:USB

0:9600bit/s;

1:19200bit/s

2: 115200bit/s

0: Disabled

1: Manual input location info

(-180-180)°

(-90-90)°

0.000000

0.000000

(-9999.9-9999.9) 100.0

Location and elevation of genset control module.

HGM6110 Detailed to See: Form4

(0-65535)

Module Names(20 Chinese characters, letters or numbers)

20 Chinese characters, letters or numbers

20 Chinese characters, letters or numbers

20 Chinese characters, letters or numbers

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 10 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

14 History Data Rest (0-3600)s

15 Time Zone

Live Data Upload

16

Interval

Module Configuration Info

(-12-12)

(1-20)s

0

8

5

History data upload rest.

Note: No upload when it is 0s

Time Zone

Interval time of uploading real time data.

1

2

3

4

5 Rated Freq

6 Rated Current

7

8

9

10

11

12

Type

Rated Speed

AC Supply

Rated Volt

Rated Power

(0-5)

(0-6000)r/min

(0-3)

(30-30000)V

(10-600)Hz

(5-6000)A

(0-6000)kW

Custom Description 1 (0-65535)

Custom Description 2 (0-65535)

Custom Description 3 (0-65535)

Custom Description 4 (0-65535)

Custom Description 5 (0-65535)

0

0:AMF module

1:Single-unit self-starting module

2: Single-single parallel module

3:Mains-genset parallel module

4:Mains-bus parallel module

5:Bus-bus parallel module

Note: The parameter will auto change according to genset type.

Rated Speed

0:3P4W;1:3P3W;2:2P3W;3:1P2W 。

Rated Volt

1500

0

230

50

500

276

Rated Freq

Rated Current

Rated Power

Custom Description (20 Chinese characters, letters or numbers)

Custom Description (20 Chinese characters, letters or numbers)

Custom Description (20 Chinese characters, letters or numbers)

Custom Description (20 Chinese characters, letters or numbers)

Custom Description (20 Chinese characters, letters or numbers)

Digital Input

Digital Input 1

1 Setting

2 Type

(0-9)

(0-1)

0

0

Default: Not used

0:Active when close

1:Active when open

See: Form2

Action delay 3 Delay

Digital Input 2

3 Setting

(0-20.0) 0.0

4 Type

(0-9)

(0-1)

1

0

Default: Lamp test

0:Active when close

1:Active when open

See: Form2

Action delay 5 Delay

Digital Output

(0-20.0) 0.0

1 Setting (0-14) 0

Default: Not used

See: Form3

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 11 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

Form2

No.

0 Not Used

1 Lamp Test

Item

Not used.

Description

All the indicators are illuminated when input is active.

2 Remote Control Inhibited Cloud start/stop control is prohibited when input is active.

3 Access Alarm Input

4 Fire Alarm Input

Access alarm is uploaded to server when input is active.

Fire alarm is uploaded to server when input is active.

5 Alarm Input

6 Reserved

7 Reserved

8 Reserved

9 Factory Test Mode

External alarm is uploaded to server when input is active.

It is only used for factory hardware port test when active.

Form3

No.

0 Not used

Item

1 Digital Input 1 Active

2 Digital Input 2 Active

3 RS485 Comm. Fail

4 Network Comm. Fail

5 LINK Comm. Fail

6 RS232 Comm. Fail

7 Common Alarm

8 Remote Control

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

Form4

Manufacturers

SmartGen

Type

HGM6110

HGM6120

HGM7x10

HGM7x20

HGM410

HGM420

HGM9120

HGM9210

HGM9220

HGM9310

Description

Output port won’t output when this item is selected.

Output when auxiliary input 1 is active.

Output when auxiliary input 2 is active.

RS485 communication fails.

Network communication fails.

LINK communication fails.

RS232 communication fails.

Output when there is an alarm.

When remote control command is sent via cloud server, output delay fixed as 20s.

Note

Single-unit self-starting module

AMF module

Single-unit self-starting module

AMF module

Single-unit self-starting module

AMF module

AMF module

Single-unit self-starting module

AMF module

Single-unit self-starting module

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 12 of 19

DeepSea

ComAp

Harsen

CMM365-2G Cloud Monitoring Communication Module User Manual

HGM9320

HGM9410

HGM9420

HGM9510

HGM9520

HGM9530

HGM9540

HGM9560

HGM9580

HGM9610

HGM9620

ZX9320

HSC940

TC1.0

TC2.0

TC3.0

DSE7110MKII

DSE7120MKII

DSE7210

DSE7220

DSE7310

DSE7320

DSE7410

DSE7420

DSE7450

DSE8610

DSE8620

MRS10

MRS16

AMF25

IGNT

GU620A

GU621A

GU630A

GU631A

GU620A-00

GU621A-00

GU630A-00

GU631A-00

GU320A

GU320B

AMF module

Single-unit self-starting module

AMF module

Single-single parallel module

Mains-genset parallel module

Single-single parallel module

Mains-genset parallel module

Mains-bus parallel module

Bus-bus parallel module

Single-unit self-starting module

AMF module

AMF module

Single-unit self-starting module

AMF module

AMF module

Single-unit self-starting module

Single-unit self-starting module

AMF module

Single-unit self-starting module

AMF module

Single-unit self-starting module

AMF module

Single-unit self-starting module

AMF module

Single-unit self-starting module

Single-single parallel module

Mains-single parallel module

Single-unit self-starting module

Single-unit self-starting module

AMF module

Single-single parallel module

Single-unit self-starting module

AMF module

Single-unit self-starting module

AMF module

Single-unit self-starting module

AMF module

Single-unit self-starting module

AMF module

Single-unit self-starting module

Single-unit self-starting module

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 13 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

5.2 PC CONFIGURATION INTERFACE

The USB port of CMM366-3G communication module connects PC port to configure the parameters.

Gateway Configuration

Cloud Server Configuration

Module Monitoring Interface

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 14 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

6 SMS FUNCTION AND REMOTE CONTROL

6.1 SMS SHORT MESSAGE ALARM

When controller detects alarm, it will send short message to phone automatically.

NOTE: SMS short message alarm function only suit for SmartGen HGM7000 series and HGM9000 series controllers.

NOTE: All alarms about shutdown, trip and stop and trip will be sent to the pre-set phone. Warnings are sent to the phone according to the pre-set.

6.2 GSM SHORT MESSAGE REMOTE CONTROL

Users send order message to the module, then controller will make actions according to this SMS order and pass back corresponding operations information. Controllers only execute the orders by pre-set.

SMS Orders List :

No. SMS Orders Pass Back Information Description

When genset is

GENSET ALARM

SYSTEM IN STOP MODE

GENSET AT REST stopping alarm

At rest status in stop mode

1

SMS

GENSET

SYSTEM IN MANUAL MODE

GENSET AT REST

SYSTEM IN TEST MODE

GENSET AT REST

SYSTEM IN AUTO MODE

GENSET AT REST

SYSTEM IN STOP MODE

GENSET IS RUNNING

At rest manual mode

At rest status in test mode

At rest status in auto mode

Running stop mode status status in in status of genset

SYSTEM IN MANUAL MODE

GENSET IS RUNNING

SYSTEM IN TEST MODE

GENSET IS RUNNING

SYSTEM IN AUTO MODE

GENSET IS RUNNING

Running manual mode

Running status in test mode

Running auto mode status status in in

2 SMS START

GENSET ALARM

STOP MODE NOT START

SMS START OK

Generator is shutdown alarm or trip alarm

Cannot start in stop mode

Start in manual/test

Start genset mode

AUTO MODE NOT START

Cannot start in auto mode

3

4

5

SMS STOP

MODE

SMS MANUAL

MODE

SMS TEST

MODE

SMS STOP OK

SMS MANUAL MODE OK

SMS TEST MODE OK

Set as stop mode

Set as manual mode

Set as test mode

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 15 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

6

7

SMS AUTO

MODE

SMS AUTO MODE OK

SMS DETAIL

Pass back information can be set via controller software.

Set as auto mode

Gets details information of genset.

NOTE: When sending orders, users need to follow SMS orders in above form and all the letters must be capital.

NOTE: Pass back information from SMS DETAIL including: working mode, mains voltage, generator voltage, load current, mains frequency, generator frequency, active power, apparent power, power factor, battery voltage, D+ voltage, water temperature, oil pressure, oil level, engine speed, total running time, genset status, and alarm status.

7 SYSTEM DIAGRAM

One set CMM366-3G module connects with one genset monitor module. It can be connected via RS485 port, LINK port.

MM365-2G System Diagram

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 16 of 19

CMM365-2G Cloud Monitoring Communication Module User Manual

8 CASE DIMENSION AND INSTALLATION

2 ways for installation: 35mm guide rail in box or screw (M4) installation as below:

CMM365-2G Case Dimension

CMM365-2G Guide Rail Installation

CMM365-2G Screw Installation

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 17 of 19

9 FAULT FINDING

CMM365-2G Cloud Monitoring Communication Module User Manual

Symptoms

Controller no response with power.

Possible Solutions

Check power voltage;

Check controller connection wirings.

RS485

Abnormal

Check SIM card is inserted or not;

GPRS Indicator Not Light

Check GPRS antenna is connected or not.

Check connections;

Communication Check RS485 port is enabled or not;

Check settings of genset ID and baud rate are correct or not.

Check RS485’s connections of A and B is reverse connect or not.

LINK

Abnormal

Communication

Check connections;

Check LINK port is enabled or not;

Check settings of genset ID and baud rate are correct or not.

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 18 of 19

4

5

CMM365-2G Cloud Monitoring Communication Module User Manual

10 ENCLOSE: PACKING LIST

1

No.

2

3

Name

CMM365-2G

Osculum Type GSM

Antenna

120Ω

Resistance

Certification

Matched

User Manual

Number

1

1

4

1

1

Remark

_________________________________

CMM365-2G Cloud Monitoring Communication Module 2016-11-14 Version 1.0 Page 19 of 19

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