1 6 2 2 7 3 8 T r r e a d m i i l l l l

S e r r v i i c e M a n u a l l

WARNING:

ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL

OUTLET BEFORE SERVICING THE UNIT.

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TABLE OF CONTENTS

Table of Contents...................................................................... 1

Table of Figures ........................................................................ 3

Description................................................................................ 4

A E LECTRICAL C ONFIGURATION ....................................... 4

1. 1622738 Treadmill components ................................... 4

B G

ENERAL

I

NFORMATION

................................................. 5

1. Console ......................................................................... 5

2. Main controller.............................................................. 5

3. Treadmill motor ............................................................ 5

4. Incline motor................................................................. 5

Operation................................................................................... 9

A W

INDOW

D

ISPLAY

M

ODE

............................................... 9

1. OFF Mode..................................................................... 9

2. READY Mode .............................................................. 9

3. SLEEP Mode ................................................................ 9

4. RUN Mode.................................................................... 9

B F UNCTION ...................................................................... 10

1. SPEED ........................................................................ 10

2. INCLINE..................................................................... 10

3. TIME........................................................................... 10

4. program/laps ............................................................... 11

5. DISTANCE................................................................. 11

6. CALORIES ................................................................. 11

7. PULSE ........................................................................ 11

C F

UNCTION

B

UTTON

I

N

M

AIN

M

ODE

............................. 13

1. READY MODE .......................................................... 13

2. RUN MODE ............................................................... 14

D C

ALIBRATION

P

ROCEDURE

........................................... 16

1. Calibration................................................................... 16

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Troubleshooting ...................................................................... 17

1. General........................................................................ 17

2. Troubleshooting Matrix .............................................. 18

Diagrams and Schematics....................................................... 27

APPENDIX A......................................................................... 32

1. TREADBELT ADJUSTMENT.................................. 32

APPENDIX B ......................................................................... 34

1. TREADMILL LUBRICATION ................................. 34

APPENDIX C ......................................................................... 35

1. RESET SWITCH RESETTING ................................. 35

APPENDIX D......................................................................... 36

1. FUSE REPLACEMENT............................................. 36

APPENDIX E ......................................................................... 37

1. SPEED SENSOR ADJUSTMENT............................. 37

2. SERVICE QUESTIONS............................................. 37

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TABLE OF FIGURES

Figure 1 Operational Flowchart ............................................... 8

Figure 2 Console Layout........................................................ 27

Figure 3 Mechanical Layout .................................................. 28

Figure 4 Main Controller information & voltages................. 29

Figure 5 Function JK1 connector on Main Controller........... 29

Figure 6 Wiring Diagram....................................................... 30

Figure 7 Schematic Diagram ................................................. 31

Figure 8 If Treadbelt slips...................................................... 32

Figure 9 If tread belt shifts too far to the Right ..................... 32

Figure 10 If tread belt shifts too far to the Left...................... 33

Figure 11 Resetting Reset switch........................................... 35

Figure 12 Fuse replacement................................................... 36

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DESCRIPTION

A E

LECTRICAL

C

ONFIGURATION

Note: Electrical servicing of this treadmill is limited to board level replacement.

1. 1622738 TREADMILL COMPONENTS

a) Safety key:

Magnetic key that fits in the Console to activate all functions.

b) Console:

Interface that controls all functions of the treadmill.

c) Main controller:

A circuit board that incorporates the DC power supply and takes input from the console and sends out appropriate voltages that control the treadmill functions. d) Treadmill motor:

A variable speed, 0 - 220 volts D.C. motor that powers the main running belt.

e) Incline motor:

An AC reversing motor that sets the incline of the treadmill.

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B G

ENERAL

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NFORMATION

1. CONSOLE

a) Contains touch controls and LCD windows Display.

2. MAIN CONTROLLER

a) Contains power supply and control circuits.

3. TREADMILL MOTOR

a) Variable speed 0-110 volts DC motor. Have three wires, red, white and green.

b) If there is DC voltage on the Red wire (M+) the treadmill motor will turn clockwise.

c) If there is DC voltage on the White wire (M-) the treadmill motor will turn counter-clockwise.

d) The higher the voltage the faster the motor turns.

e) The Green wire is ground.

4. INCLINE MOTOR

a) Reversing 120 volts AC motor.

b) Have four wires, red, black, white and green.

c) Has one 3 pins cable of position sensor.

d) If there is AC voltage on the Red wire (DOWN) the incline motor will increase the incline.

e) If there is AC voltage on the Black wire (UP) the incline motor will decrease the incline.

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T p r c r r i i p t t e i i a o d n m i i l l l f) The White wire (COM) is neutral.

g) The Green wire is ground.

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Figure 1 Operational Flowchart

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OPERATION

A W

INDOW

D

ISPLAY

M

ODE

1. OFF MODE

a) When user doesn’t insert the SAFETY KEY on the console, the treadmill enters the OFF Mode and all windows will appear blank.

2. READY MODE

a) When the treadmill is ON and the SAFETY KEY is inserted in console, the dot matrix will show “SELECT

PROGRAM”.

b) The LED will light in sequence from manual to H2.

c) Press START button to start treadmill on Manual mode.

3. SLEEP MODE

a) In SLEEP Mode, if “START” is pressed then the treadmill enters READY Mode.

4. RUN MODE

a) In RUN Mode, pressing the “STOP” button and removing the SAFETY KEY will cause the treadmill stop instantly and enter OFF Mode.

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B F

UNCTION

1. SPEED

a) Displays the current speed in Kilometer per hour. b) DISPLAY range is 0.0 to 99.9 km.

c) WORK range is 1.0 to 16.0 km. d) Press “FAST” or ”SLOW” to adjust speed, each increment and decrement is 0.1 km.

2. INCLINE

a) Displays the incline position from 0 to 10. b) DISPLAY range is 0 to 999.

c) WORK range is 0 to 10. d) INCLINE preset value is 0 to 10. e) Press “UP” or “ DOWN ” to adjust incline, each increment and decrement is 1.

3. TIME

a) TIME is either COUNT UP or COUNT DOWN. System preset is COUNT UP; if user sets the time then timer is

COUNT DOWN. b) DISPLAY range is 0:00 to 99:59.

c) WORK range is 0:00 to 99:59.

d) COUNT DOWN setting range is 10:00 to 99:00.

e) When TIME is set, the count will go to zero.

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0 f) In RUN Mode, press “STOP” button to save value of time and enter “RUN Mode” again that value will continue count up time.

4. PROGRAM/LAPS

a) Display the total working lap quantity, LAPS and

PROGRAM state display in same window and pressing

“MODE” button will toggle between them.

b) DISPLAY range is 0 to 99.

c) WORK range is 0 to 99.

d) Displays total lap quantity.

5. DISTANCE

a) Displays the current distance in kilmeter. b) DISPLAY range is 0.00 to 99.9.

c) WORK range is 0.00 to 99.9.

d) COUNT DOWN setup range is 0.10 to 99.90.

6. CALORIES

a) Displays the cumulative calories burned at any given time during your workout.

b) DISPLAY range is 0.0 to 999.0.

c) WORK range is 0.0 to 999.0.

d) COUNT DOWN setup range is 1.0 to 999.0.

7. PULSE

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Displays the heart beat by using hand pulse or receiver. If use receiver, then a chest belt must be worn. a) DISPLAY range is 0 to 999. b) WORK range is 60 to 220.

c) In RUN Mode, if the treadmill doesn’t have a signal for 8 seconds then display value will become “P”.

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C F

UNCTION

B

UTTON

I

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AIN

M

ODE

1. READY MODE

a) SAFETY KEY: Put safety key in position to power on the computer. When safety key is pulled away from its position, the computer will be automatically shut down.

b) STOP button: Non-function.

c) START button: Press “START” button to start training.

When pressing “START” button, there will be 3 seconds final count down by a buzzer, then machine starts running.

In MANUAL, treadmill starts at MIN SPEED and treadmill starts at program preset value in PROGRAM.

d) MODE button: Press “MODE” button to change each function. MANUAL can set using time, Pre-set PROGRAM can set using time and speed, Heart Rate Control 1~2 can set time, age and the value of heart rate. User Program 1~3 can set time, speed and incline. Press “MODE” button for 2 seconds to reset all screen data.

e) Manual button: Press “Manual” button to select manual.

f) Pre-set Program button 1~5 buttons: Press “Pre-set Program

1~5” buttons to select training in different program profiles.

g) User Program 1~3 buttons: Press “User Program 1~3” buttons to select in different User program.

h) Heart Rate Control 1~2 buttons: Press “Heart Rate Control

1~3” button to select in different Heart Rate Program.

i) FAST button: If user doesn’t enter a setting then this button is non-functional.

j) SLOW button: If user doesn’t enter a setting then this button is non-functional.

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0 k) UP button: If user doesn’t enter a setting then this button is non-functional.

l) DOWN button: If user doesn’t enter a setting then this button is non-functional.

m) SPEED RAPID button: Non-function.

n) INCLINE RAPID button: Non-function.

2. RUN MODE

a) SAFETY KEY: When safety key is pulled away from its position, the computer will be automatically shut down.

b) STOP button: press “STOP” button to stop treadmill.

c) START button: non-functional.

d) MODE button: Exchange display between LAPS and operation mode.

e) Manual button: non-function.

f) Pre-set Program button 1~5 buttons: non-function.

g) User Program 1~3 buttons: non-function.

h) Heart Rate Control 1~2 buttons: non-function.

i) FAST button: Press the button to increase your speed and each increase is 0.1 kph. If button is pressed continuously then speed increases to MAX SPEED quickly.

j) SLOW button: Press the button to decrease your speed and each decrease is 0.1kph. If button is pressed continuously then speed decreases to MIN SPEED quickly.

k) UP button: Press the button to raise position and each increase is 1, the minimum incline position is 10.

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0 l) DOWN button: Press the button to raise position and each increase is 1, the minimum incline position is 0.

m) SPEED RAPID button: Speed will set to 3 kph, 5 kph, 7 kph,

9 kph, and 11 kph quickly.

n) INCLINE RAPID button: Incline will set to 2, 4, 6, 8, 10 position quickly.

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D C

ALIBRATION

P

ROCEDURE

1. CALIBRATION

a) Turn on power.

b) Press and hold “START” and “MODE” button at the same time. c) Inserts the SAFETY KEY on console, all windows will appear blank.

d) Km/Mile Mode: Press “STOP” button to exchange to

Kilometer Mode in SPEED window and the value is km.

e) Set wheel size: Press “FAST” or “SLOW” button to adjust

SPEED window to 2.3.

f) Press “START” button to memorize above setting and enter next section of setting mode.

g) Set Min. speed: Press “FAST” or “SLOW” button to adjust

SPEED window to 1.0.

h) Press “START” button to memorize above setting and enter next section of setting mode. i) Set high speed: Press “FAST” or “SLOW” button to adjust

SPEED window to 16.0.

j) Set high incline position: Press “UP” or “DOWN” button to adjust INCLINE window to 10.

k) Press “START” button to memorize all value, the treadmill will calibrate automatically. l) After calibrating, treadmill will reset then enter “READY

MODE”.

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TROUBLESHOOTING

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WARNING:

ALWAYS UNPLUG THE TREADMILL FROM THE ELECTRICAL

OUTLET BEFORE SERVICING THE UNIT.

1. GENERAL

a) Do a visual check of all wiring and connections looking for chafed wires or lose connections.

b) Make sure any wiring is safely positioned and/or secured away from moving parts.

c) If you find a fuse blown on a circuit board replace the circuit board.

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2. TROUBLESHOOTING MATRIX

Condition

When turn on power,

ON/OFF switch isn’t lit.

Reason

1 Power cord isn’t plugged into outlet.

2 Power cord isn’t plug into unit.

3 The voltage of outlet is too low.

4 Plug or connector of power cord is open.

5 Connector of power cord is broken.

6 Connecting cable disconnected.

7 Breaker tripped.

After turning on power, treadmill has a popping sound.

When insert safe key, no display on monitor.

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8 Breaker is broken.

9 ON/OFF switch is broken.

1 Incorrect input power, varistor is blown broken on controller.

1 Haven’t switch ON/OFF switch.

2 Insert the Safe key on wrong position.

3 12PIN Computer connector not plugged in properly.

Solve

1 Plug the power cord into outlet.

2 Plug the power cord into unit.

3 Check the voltage of outlet.

4 Replace power cord.

5 Replace power cord.

6 Check if wire is disconnected, connect it again.

7 Press the small red button to return to original status.

8 Replace breaker.

9 Replace A.C switch.

1 Check the voltage of power is 120V.

Replace controller.

1 Switch the A.C switch.

2 Insert the safe key on right position.

3 Please check the wire and connect again.

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With no safe key but treadmill could display or operate.

4 12PIN computer cable is broken.

5 Fuse on controller is blown.

6 Varistor on controller is blown.

7 Reed switch of console is broken. (open)

8 Other components are faulty.

1 Reed switch of console is broken. (short)

2 Have other magnetic components on console.

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4 Replace 12PIN computer cable.

5 Replace fuse or controller.

6 Replace varistor or controller.

7 Replace reed switch or console.

8 Replace console.

1 Replace reed switch or console.

2 Remove magnetic component beside safe key.

When press “START”, treadmill doesn’t start.

Treadmill stops or shuts off by itself.

1 Motor M+ or M- wire isn’t connected into right position.

2 Controller is broken. (No power to motor)

3 Motor is broken.

4 Treadmill controller shut down and LED would be ON

1 House breaker tripped.

2 Treadmill breaker tripped.

3 Treadmill controller fuse is broken.

4 Treadmill controller shut down and LED would be ON.

1 Please check and plug again.

2 Replace controller.

3 Replace motor.

4 Turn off the AC switch and turn on power again.

1 Reset it.

2 Reset treadmill breaker.

3 Replace fuse

4 Turn off the AC switch and turn on power again.

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After removing safe key, treadmill can’t stop.

LEDs not bright, incomplete or imperfect. be ON.

5 Reed switch of console is broken. power again.

5 Replace reed switch or console.

1 LED light is broken or power to console too low. 1 Replace LED or console.

2 Check AC power is 120V

3 Check power to console.

4 Replace lower controller.

1 LCD display is broken. 1 Replace console and calibrate it. LCD display not bright, incomplete or imperfect.

When press “START” button to start treadmill, running belt isn’t running and window displays

“LS” error message after

8 seconds.

When press “START” running belt is running but window displays “LS” error message after 8 seconds.

1. Controller experienced unusual shut down, the

S_D light will be always bright.

2. Motor wires (red, black) aren’t plugged into controller.

3. Computer cables not connected properly.

1 Turn off power and reset the treadmill.

2 Plug wires again.

4. Computer cables are broken or damaged.

5. Motor belt is broken.

6. Controller is broken.

7. Motor is broken.

8. Console is broken.

3 Plug the wire again on controller, connector and console.

5 Replace the wires.

6 Replace motor belt.

7 Replace controller.

8 Replace motor.

9 Replace console.

1. Misalignment between speed sensor and magnet. 1 Adjust the distance to 5mm between speed sensor and magnet.

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2. Magnet missing.

3. Magnet de-magnetized.

4. Speed sensor cable is broken. (short)

5. 12 PIN computer cable connected improperly.

*Speed sensor cable was broken, (open) console can’t receive the speed.

6. 12 PIN computer cable is broken.

7. Console is broken.

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2 Replace a magnet.

3 Use metal material to test the magnet.

4 Replace sensor cable.

5 Plug the cable again on controller, connector and console.

6 Gray and purple wires got damage, replace the wires.

7 Replace console.

SPEED windows display is not 1.0 to 16.0 km

INCLINE windows display is not 0 to 10

The speed of the belt doesn’t match console display.

The incline position doesn’t match console display.

INCLINE window displays “E2”.

1 Console is not calibrated.

1 Console is not calibrated.

1 Console is not calibrated.

1 Console is not calibrated.

1 Calibrate the console.

1 Calibrate the console.

1 Calibrate the console.

1 Calibrate the console.

1 Position sensor value of incline motor is wrong. 1 Turn off the AC switch and turn on power again.

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INCLINE window displays “E2” during training.

INCLINE window displays “----”.

TIME window displays

“Err”

After pressing “START” button, the treadmill stops immediately.

FAST/SLOW button of

SPEED ADJUSTMENT

SWITCH can’t be used.

T r o u b l l e e s h o o t t i i n g 2 2 power again.

2 Calibrate the monitor.

1 Position sensor value of incline motor is wrong. 1 Turn off power and reset the treadmill.

1 Position sensor value of incline motor is wrong. 1 Check the 3 pins cable of the incline motor isn’t on controller jk3

1 EEPROM is broken. 1 Replace console and calibrate it.

1 Controller is broken.

1 Turn off the AC switch and turn on power again.

2 Replace controller and calibrate it.

1 The connector of SPEED CABLE (UPPER) and

CONSOLE not connected properly.

2 The connector of SPEED CABLE (UPPER) and

SPEED ADJUSTMENT SWITCH W/CABLE

1 Connect the wires again.

2 Connect the wires again.

not connected properly.

3 The connector of SPEED CABLE (UPPER) or

SPEED ADJUSTMENT SWITCH/W/CABLE is damaged.

4 Button of SPEED ADJUSTMENT SWITCH is broken.

3 Replace cable.

4 Replace buttons.

S e r r v i i c e M a n u a l l 1 6

T

2 r r

2 o

7 u

3 b l l

8 e

T s h r o e a o t d t i i m n g i i l l l l broken.

Speed button just can press FAST, can’t press

SLOW.

5 The connector of SPEED CABLE (UPPER) or is

SPEED ADJUSTMENT SWITCH/W/CABLE damage.

5 Replace cable.

Speed button just can press SLOW, can’t press

FAST.

6 The connector of SPEED CABLE (UPPER) or

SPEED ADJUSTMENT SWITCH/W/CABLE got damage.

6 Replace cable.

M

1 ( ( a

8 u

8 r

8 i i

) ) c e

7

P

0 7 i i

n

1 c

8 o f

8 f f f

0 s

UP/DOWN button of

INCLINE

1 The connector of INCLINE CABLE (UPPER) and CONSOLE not connected properly.

ADJUSTMENT SWITCH 2 The connector of INCLINE CABLE (UPPER) can’t be used.

and INCLINE ADJUSTMENT SWITCH

W/CABLE not connected properly.

Incline button just can press UP, can’t press

DOWN.

1 Connect the wires again.

2 Connect the wires again.

3 The connector of INCLINE CABLE (UPPER) or

INCLINE ADJUSTMENT SWITCH CABLE got damage.

4 Button of INCLINE ADJUSTMENT SWITCH is

3 Replace the cable.

4 Replace buttons.

broken.

5 The connector of INCLINE CABLE (UPPER) or

INCLINE ADJUSTMENT SWITCH CABLE got damage.

5 Replace the cable.

T r o u b l l e e s h o o t t i i n g 2 3 s

S e r r v i i c e M a n u a l l 1 6

T

2 r r

2 o

7 u

3 b l l

8 e

T s h r o e a o t d t i i m n g i i l l l l M a u r i i c e P i

1 ( ( 8 8 8 ) ) 7 0 7 i

n

1 c

8 o f

8 f f f

0 s s press UP, can’t press

DOWN.

Incline button just can press DOWN, can’t press

UP.

INCLINE ADJUSTMENT SWITCH CABLE got damage.

6 The connector of INCLINE CABLE (UPPER) or

INCLINE ADJUSTMENT SWITCH CABLE damaged.

6 Replace the cable.

Hand pulse lost its function.

(No pulse displayed on monitor)

Wireless lost its function.

(No pulse displayed on monitor)

Chest belt too close to the treadmill.

1 Hands not on the hand pulse sensor or only one hand on sensor.

2 The connector of HANDPULSE W/WIRE and

Console not connected properly.

3 The wires got damaged when connecting the

HANDPULSE W/WIRE and Console.

4 Hand pulse board is broken.

1 Chest belt not worn properly.

1 Two hands hold the hand pulse.

2 Connect the wires again.

3 Replace wires.

2 Distance is too far and exceeds range of receiver.

3 Chest belt battery is weak or dead.

1 Weak battery.

4 Replace console or hand pulse board.

1 Check chest belt has proper contact with skin and is oriented correctly.

2 User chest belt in front of console within 3 feet.

3 Replace the lithium battery with type

CR2032.

1 Replace the lithium battery with type

CR2032.

T r o u b l l e e s h o o t t i i n g 2 4

S e r r v i i c e M a n u a l l 1 6

T

2 r r

2 o

7 u

3 b l l

8 e

T s h r o e a o t d t i i m n g i i l l l l M a u r i i c e P i

1 ( ( 8 8 8 ) ) 7 0 7 i

n

1 c

8 o f

8 f f f

0 s s

Tread belt does not run in center.

1 Tread belt tension not even across tread belt.

Tread belt hesitates while being stepped on.

Black particles collecting under treadmill.

1 Insufficient lubricant on tread belt.

Tread belt tension insufficient.

1 Drive belt is breaking in.

Noise under motor cover. 1 Worn brushes or bearings on motor.

2 Front roller bearings are defective.

3 Drive belt is misadjusted (too tight or too loose).

Noise in the rear of the treadmill.

1 Rear roller bearings are defective.

2 Rear roller misaligned.

1 See treadbelt adjustment

(see Appendix A)

1See treadbelt lubrication (see Appendix B)

Tension belt

1 Vacuum under treadmill periodically.

1 Replace motor.

2 Replace front roller.

3 Adjust motor position.

1 Replace rear roller.

2 Adjust rear roller position.

T r o u b l l e e s h o o t t i i n g 2 5

S e r r v i i c e M a n u a l l 1 6

T

2 r r

2 o

7 u

3 b l l

8 e

T s h r o e a o t d t i i m n g i i l l l l M a u r i i c e P i

1 ( ( 8 8 8 ) ) 7 0 7 i

n

1 c

8 o f

8 f f f

0 s s ndicator signal

PWM

POWER

LIMIT

Function

Motor speed

Controller power

Limit the current of

DC motor.

Condition: LED ON

When motor running, the light would be getting light or dark in accordance with speed.

The DC voltage is normal it would be always bright.

When current of motor exceed 21A, the LED will be bright.

Reason

Don’t have input.

Voltage is not correctly.

Fuse was broken.

Transformer was broken.

Loading is too weight.

S_D

MOT_DRV

Controller has unusual with shut down.

Motor has unusual of

Drive Circuit.

If LIMIT light is bright for 3 to 5 seconds, the S_D light will be bright at the same time.

Controller has unusual with shut down, the S_D light will be always bright.

Motor has unusual of Drive Circuit or protect controller that light will be bright.

Motion of incline motor is up.

Operation is not correct, motor lock.

Motor lock, LIMIT light will be bright for 3 to 5 seconds.

Fuse was broken.

Drive IC was broken.

Fuse was broken. UP

DOWN

Motion of incline motor

Motion of incline motor

T r o u b l l e e s h o o t t i i n g 2 6

Motion of incline motor is down. Fuse was broken.

Replace controller.

Solve

To check the voltage is 220-230V.

Replace Fuse.

Replace controller.

Loading doesn’t exceed 150kgs.

Turn off power and reset the treadmill.

Replace controller.

Replace “Drive IC”.

Replace the controller.

Replace the controller.

S e r r v i i c e M a n u a l l

D i i a

1 g

6 r r

2 a

2 m

7 s

3 a

8 a n

T d r r e

S a c d h e m i m i l l a l t t i i c s s

M

1 ( ( a

8 u

8 r r

8 i i

) ) c e

7

P

0 i

7 n

c

1 o

8 f f

8 f f s

0

DIAGRAMS AND SCHEMATICS

Figure 2 Console Layout

D i i a g r r a m s s a n d S c h e m a t t i i c s s 2 7

S e r v i c e M a n u a l l

D i i a

1 g

6 r

2 a

2 m

7 s s

3 a

8 a n

T d r e

S a c d h e m i i m l a l l t t i i c s

M

1 ( ( a

8 u

8 r r

8 i

) ) c e

7

P

0 7 i i n c o f f f s s

n

1 8 8 0

Figure 3 Mechanical Layout

D i i a g r a m s s a n d S c h e m a t t i i c s s 2 8

S e r r v i i c e M a n u a l l

D i i a

1 g

6 r r

2 a

2 m

7 s

3 a

8 a n

T d r r e

S a c d h e m i m i l l a l t t i i c s s

M

1 ( ( a

8 u

8 r r

8 i i

) ) c e

7

P

0 i

7 n

c

1 o

8 f f

8 f f s

0

Figure 4 Main Controller information & voltages

Figure 5 Function JK1 connector on Main Controller

D i i a g r r a m s s a n d S c h e m a t t i i c s s 2 9

S e r v i c e M a n u a l l

D i i a

1 g

6 r

2 a

2 m

7 s s

3 a

8 a n

T d r e

S a c d h e m i i m l a l l t t i i c s

M

1 ( ( a

8 u

8 r r

8 i

) ) c e

7

P

0 7 i i n c o f f f s s

n

1 8 8 0

Figure 6 Wiring Diagram

D i i a g r a m s s a n d S c h e m a t t i i c s s 3 0

S e r r v i i c e M a n u a l l

D i i a

1 g

6 r r

2 a

2 m

7 s

3 a

8 a n

T d r r e

S a c d h e m i m i l l a l t t i i c s s

M

1 ( ( a

8 u

8 r r

8 i i

) ) c e

7

P

0 i

7 n

c

1 o

8 f f

8 f f s

0

Figure 7 Schematic Diagram

D i i a g r r a m s s a n d S c h e m a t t i i c s s 3 1

S e r v i c e M a n u a l l 1 6 2

A

2

P

7 3

P

8

E

T

N r

D e

I I a

X d m

A i i l l l M

1 ( ( a

8 u

8 r r

8 i

) ) c e

7

P

0 7 i i n

c

1 o

8 f f

8 f s s

0

APPENDIX A

1. TREADBELT ADJUSTMENT

The treadbelt has been factory pre-adjusted, however if during the operation:

1/4 T U R N

Figure 8 If Treadbelt slips

The treadbelt is too loose:

Tighten both rear roller adjusting bolts

1/4 turn clockwise using allen wrench

1/4 TURN

Figure 9 If tread belt shifts too far to the Right a) Set the treadmill speed to 3.5 mph/5.6 km.

b) Tighten the right adjusting bolt a 1/4 turn clockwise using allen wrench

A P P E N D I I X A 3 2

S e r r v i i c e M a n u a l l S e a r r s s

A

3 0

P

6

P

8

E

6

N

0

D I I

T r r

X e a

A d m i i l l l M

1 ( ( a

8 u

8 r r

8 i i

) ) c e

7

P

0 i

7 n

c

1 o

8 f f

8 f f s

0 s

0 c) Wait 15 seconds: if no change; turn the left adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered

31

79

79

30

1/4 TUR N

Figure 10 If tread belt shifts too far to the Left a) Set the treadmill speed to 3.5 mph/5.6 km.

b) Tighten the left adjusting bolt a 1/4 turn clockwise using allen wrench c) Wait 15 seconds: if no change; turn the right adjusting bolt a 1/4 turn counter-clockwise using allen wrench e) Repeat steps b and c until belt is centered

IMPORTANT

DO NOT OVERTIGHTEN TREADBELT

If treadbelt is overtightened, edges of treadbelt will begin to curl

CAUTION!! DO NOT ALLOW ANYONE TO WALK ON

TREADBELT WHILE YOU ARE ADJUSTING.

A P P E N D I I X A 3 3

S e r v i c e M a n u a l l 1 6 2

A

2

P

7 3

P

8

E

T

N r

D e

I I a

X d m

B i i l l l M

1 ( ( a

8 u

8 r r

8 i

) ) c e

7

P

0 7 i i n

c

1 o

8 f f

8 f s s

0

APPENDIX B

1. TREADMILL LUBRICATION

Your treadmill should require little maintenance other then periodically applying lubricant. Lubricating under the treadbelt will ensure superior performance and extend its life expectancy.

HOW TO CHECK TREADBELT FOR PROPER LUBRICATION

Lift one side of the treadbelt and feel the top surface of the treadboard

If the surface is (slick) to the touch, then no further lubrication is required

If the surface is dry to the touch, apply one packet of lubricant

HOW TO APPLY LUBRICANT

1. Lift one side of treadbelt.

2. Pour one half of the lubricant bottle under the center of the treadbelt on the top surface of the treadboard

3. Walk on the treadmill at a slow speed for 3 to 5 minutes to evenly distribute lubricant.

NOTE: DO NOT over lubricate treadboard. Any excess lubricant that comes out should be wiped off.

IMPORTANT: ONLY USE HALF THE BOTTLE OF LUBRICANT

PER APPLICATION

LUBRICATION SCHEDULE

1. After the first 25 hours of use (2-3 months) apply one half bottle of lubricant

2. Every 50 hours of use (5-8 months) apply one half bottle of lubricant

We recommend that you use:

Lube-N-Walk ™ Treadmill Lubrication Kit.

A P P E N D I I X B 3 4

S e r r v i i c e M a n u a l l 1 6 2

A

2

P

7 3

P

8

E

T

N r r

D e

I I a

X d m

C i i l l l

APPENDIX C

Tripped

M

1 ( ( a

8 u

8 r r

8 i i

) ) c e

7

P

0 i

7 n

c

1 o

8 f f

8 f f s

0 s

0

Normal

Figure 11 Resetting Reset switch

1. RESET SWITCH RESETTING

a) If the red button of reset switch is tripped, it will protrude out from the face of the switch.

b) Press in the red button of the switch.

c) If the red button of reset switch is not tripped, that means normal.

A P P E N D I I X C 3 5

S e r v i c e M a n u a l l 1 6 2

A

2

P

7

P

3 8

E N

T r

D e

I I a

X d m

D i i l l l

APPENDIX D

M

1 ( ( a

8 u

8 r r

8 i

) ) c e

7

P

0 7 i i n

c

1 o

8 f f

8 f s s

0

Figure 12 Fuse replacement

1. FUSE REPLACEMENT

If your treadmill loses power or will not start, check the fuse located on the motor controller.

DANGER: Turn the power switch off and unplug the treadmill to reduce the risk of an electric shock

Remove the motor cover

Remove and replace the fuse on the motor controller

Replace the motor cover

A P P E N D I I X D 3 6

S e r r v i i c e M a n u a l 1 6 2

A

2

P

7 3

P

8

E

T

N r r

D e

I I a

X d m

E i l l l l M

1 ( ( a

8 u

8 r

8 i i

) ) c e

7

P

0 7 i i

n

c

1 o

8 f f

8 f f s

0

APPENDIX E

!

If the monitor does not display speed or distance the speed sensor and magnet may be misaligned. Follow these steps to check and realign.

Remove the motor cover

Check the spacing and alignment between the magnet on the right side of the front roller and the speed sensor on the frame. The spacing must be

1/8”.

Loosened screw and slide speed sensor in or out of clamp.

Retighten screw

Replace the motor cover.

2. SERVICE QUESTIONS

Contact: Maurice Pincoffs 1(888) 707-1880

A P P E N D I I X E 3 7