Graco 334558H, DH230/GH, 130, 200, 230, 300 Hydraulic Sprayers Owner's Manual

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Graco 334558H, DH230/GH, 130, 200, 230, 300 Hydraulic Sprayers Owner's Manual | Manualzz

Operation, Parts

\

DH230/GH

130/200/230/300

Hydraulic Sprayers

334558H

EN

For professional use only.

Not approved for use in explosive atmosphere or hazardous locations.

For portable airless spraying of architectural paints and coatings.

3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure

See page 3 for model information, including maximum working pressure and approvals.

Important Safety Instructions

Read all warnings and instructions in this manual and in related manuals.

Be familiar with the controls and the proper usage of the equipment.

Save these instructions.

Related Manuals:

311861 GH130/200 Gun 334654 Pump

311254 DH230/GH230/300 Gun 310812 Electric Motor ti25097a

Standard Series ProContractor Series

Use only genuine Graco replacement parts.

The use of non-Graco replacement parts may void warranty.

ti25104a

2

Table of Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Electric Motor Kit Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

OEM Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Grounding Procedure for Internal Combustion Engine . . . . . . . . . . . . . . . . . . . . . . 13

Grounding Procedure for Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Grounding of Pails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Change Engine or Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Complete Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Switch Tip™ and Guard Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Clear Tip Clog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Hose Reel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Clean Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Hydraulic Oil/Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Standard Series Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

ProContractor Series Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Hydraulic Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

GH™130/200/230/300 Standard Series Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

DH230/GH™200/230/300 ProContractor Series Parts (OEM Kits) . . . . . . . . . . . . . . . 48

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71

334558H

Models

Models

Model:

24W923

18A957

24W924

Standard

GH130

120V Motor Kit

(Non CSA)

Model:

17G591

Standard

Standard

DH230

ProContractor

GH200

ProContractor Model:

24W925

18A958

24W926

24W927

24W928

Model:

24W929

18A975

24W930

24W931

24W932

24W933

24W934

Model:

24W935

18A956

24W936

24W935V

24W936V

Standard

Standard

GH230

ProContractor

GH300

ProContractor

120V Motor Kit

(Non CSA)

120V Motor Kit

(Non CSA)

120V ETL/CSA/UL Motor

Kit

Electric Motor Kit Options

Kit Number

288474

288473

248950

248949

Sprayer Model

GH130

GH130

120VAC, 60Hz, 20A, ETL/CSA/UL Approved

120VAC, 60Hz, 15A

Description

GH200/DH230/GH230/GH300* 120VAC, 60Hz, 20A, ETL/CSA/UL Approved

GH200/DH230/GH230/GH300* 120 VAC, 60Hz, 15A

24M668 GH200/DH230/GH230/GH300* 240VAC, 50Hz, 15A

*Performance is limited when using electric motor vs internal combustion engine

OEM Kits

Kit Number

24W297

24W298

24W299

OEM Model

GH130 OEM

GH200 OEM

GH230/300 OEM

Description

3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure (psi)

3300 psi (22.8 MPa, 228 bar) Maximum Working Pressure (psi)

3330 psi (22.8 MPa, 228 bar) Maximum Working Pressure (psi)

334558H 3

4

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

GROUNDING

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper installation of the grounding plug is able to result in a risk of electric shock.

• When repair or replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal.

The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.

• Check with a qualified electrician or serviceman when the grounding instructions are not completely understood, or when in doubt as to whether the product is properly grounded.

• Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

• This product is for use on a nominal 120V or 230V circuit and has a grounding plug similar to the plugs illustrated in the figure below.

120V US 230V

• Only connect the product to an outlet having the same configuration as the plug.

• Do not use an adapter with this product.

• Extension Cords:

• Use only a 3-wire extension cord that has a grounding plug and a grounding receptacle that accepts the plug on the product.

• Make sure your extension cord is not damaged. If an extension cord is necessary, use

12 AWG (2.5 mm 2 ) minimum to carry the current that the product draws.

An undersized cord results in a drop in line voltage and loss of power and overheating.

334558H

Warnings

Electric Motor Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment.

• Paint or solvent flowing through the equipment is able to result in static electricity.

Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes. All parts of the spray system, including the pump, hose assembly, spray gun, and objects in and around the spray area shall be properly grounded to protect against static discharge and sparks. Use Graco conductive or grounded high-pressure airless paint sprayer hoses.

• Verify that all containers and collection systems are grounded to prevent static discharge. Do not use pail liners unless they are anti static or conductive.

• Connect to a grounded outlet and use grounded extensions cords. Do not use a 3-to-2 adapter.

• Do not use a paint or a solvent containing halogenated hydrocarbons.

• Do not spray flammable or combustible liquids in a confined area.

• Keep spray area well-ventilated. Keep a good supply of fresh air moving through the area.

• Sprayer generates sparks. Keep pump assembly in a well ventilated area at least

20 feet (6.1 m) from the spray area when spraying, flushing, cleaning, or servicing. Do not spray pump assembly.

• Do not smoke in the spray area or spray where sparks or flame is present.

• Do not operate light switches, engines, or similar spark producing products in the spray area.

• Keep area clean and free of paint or solvent containers, rags, and other flammable materials.

• Know the contents of the paints and solvents being sprayed. Read all Safety

Data Sheets (SDS) and container labels provided with the paints and solvents.

Follow the paint and solvents manufacturer’s safety instructions.

• Fire extinguisher equipment shall be present and working.

334558H 5

6

Warnings

Internal Combustion Engine Warnings

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

Keep work area free of debris, including solvent, rags and fuel.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti static or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock .

Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless.

Breathing carbon monoxide can cause death.

• Do not operate in an enclosed area.

BURN HAZARD

Equipment surfaces and fluid that is heated can become very hot during operation.

To avoid severe burns:

• Do not touch hot fluid or equipment.

334558H

Warnings

Electric Motor/Internal Combustion Engine Warnings

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

• This system is capable of producing 3300 psi (22.8 MPa, 228 bar). Use Graco replacement parts or accessories that are rated a minimum of 3300 psi (22.8 MPa, 228 bar).

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

334558H 7

8

Warnings

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

Always wear appropriate gloves, eye protection, and a respirator or mask when painting.

• Do not operate or spray near children. Keep children away from equipment at all times.

Do not overreach or stand on an unstable support. Keep effective footing and balance at all times.

• Stay alert and watch what you are doing.

Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not kink or over-bend the hose.

Do not expose the hose to temperatures or to pressures in excess of those specified by

Graco.

• Do not use the hose as a strength member to pull or lift the equipment.

• Do not spray with a hose shorter than 25 feet.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

334558H

334558H

Warnings

ENTANGLEMENT HAZARD

Rotating parts can cause serious injury.

Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

Do not wear loose clothing, jewelry or long hair while operating equipment.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

Read SDSs to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

RECOIL HAZARD

Gun may recoil when triggered. If you are not standing securely, you could fall and be seriously injured.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to:

• Protective eye wear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

CALIFORNIA PROPOSITION 65

The engine exhaust from this product contains a chemical known to the State of

California to cause cancer, birth defects or other reproductive harm.

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

9

Component Identification

Component Identification

Standard Models (GH130, GH200, GH230, GH300)

10

5

6

7

3

4

1

2

Engine Controls

Hydraulic Oil Cap / Dipstick

Pressure Control

Grounding Clamp

Threaded Pump Connection

Hydraulic Pump Valve

Inlet Strainer

12

13

14

15

10

11

8

9

Displacement Pump

Serial Number Tag (2 places)

Electric Motor On/Off Switch

Gun Trigger Lock

Prime/Drain Valve

Easy Out™ Paint Filter

Hydraulic Oil Filter

Engine On/Off Switch

334558H

Component Identification

ProContractor Models (GH200, GH230, GH300)

1 Engine Controls

2 Hydraulic Oil Cap / Dipstick

3 Pressure Control

4 Hydraulic Pump Valve

5 Hose Reel Handle

6 Hose Reel Lock

7 Grounding Clamp

8 ProConnect

9 Inlet Strainer

334558H

10 Displacement Pump

11 Serial Number Tag (2 places)

12 Electric Motor On/Off Switch

13 Gun Trigger Lock

14 Prime/Drain Valve

15 Easy Out™ Paint Filter

16 Hydraulic Oil Filter

17 Engine On/Off Switch

11

Component Identification

ProContractor Models (DH230)

1.

2.

3.

OFF

50%

16.

bar/MPa

PSI

15.

100%

9.

4.

on

5.

8.

6.

10.

off

13.

14.

11.

ti28398a

1 Engine Controls

2 Hydraulic Oil Cap / Dipstick

3 Pressure Control

4 Hydraulic Pump Valve

5 Hose Reel Handle

6 Hose Reel Lock

7 Grounding Clamp

8 ProConnect

7.

9 Inlet Strainer

10 Displacement Pump

11 Serial Number Tag

13 Gun Trigger Lock

14 Prime/Drain Valve

15 Easy Out™ Paint Filter

16 Hydraulic Oil Filter

12 334558H

Grounding

Grounding

Grounding Procedure for

Internal Combustion

Engine

Grounding Procedure for

Electric Motor

The equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.

WLD

To ground sprayer: Attach sprayer grounding clamp to earth ground.

Air and fluid hoses: Use only electrically conductive hoses with a maximum of 500ft.

(150 m) combined hose length to ensure grounding continuity. Check electrical resistance of hoses. If total resistance to ground exceeds 29 megaohms, replace hose immediately.

Spray gun: Ground through connection to a properly grounded fluid hose and pump.

The equipment must be grounded to reduce the risk of static sparking and electric shock. An electric or static spark can cause fumes to ignite or explode. An improper ground can cause electric shock.

A good ground provides an escape wire for the electric current.

If using the electric motor, plug must be plugged into an actual outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Do not modify the plug provided; if it does not fit the outlet, have the proper outlet installed by a qualified electrician.

Power Requirements

• 110-120V units require 100-120 VAC,

50/60 Hz, 15A, 1 phase.

• 230V units require 230 VAC, 50/60 Hz,

16A, 1 phase

Extension Cords

Use an extension cord with an undamaged ground contact. If an extension cord is necessary, use a 3-wire, 12 AWG (2.5 mm²) minimum.

NOTE: Smaller gauge or longer extension cords may reduce sprayer performance.

334558H 13

Grounding

Grounding of Pails

Solvent pails used when flushing: Follow local code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts grounding continuity.

Pressure Relief Procedure

Follow the Pressure Relief

Procedure whenever you see this symbol.

ti25360a

Always ground a metal pail: connect a ground wire to the pail. Clamp one end to the pail and the other end to a true earth ground such as a water pipe.

To maintain ground continuity when sprayer is flushed or pressure is relieved: hold metal part of spray gun firmly to the side of a grounded metal pail then trigger the gun.

14 ti24585a

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure

Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

1. Engage trigger lock.

2. Turn sprayer OFF:

• Turn gas engine or electric motor

ON/OFF switch to OFF.

OR

• Move Diesel throttle lever to STOP.

OR

• Unplug power cord to electric motor.

3. Move pump valve to OFF and turn pressure control knob fully counter clockwise to lowest setting.

4. Disengage trigger lock. Hold metal part of gun firmly to side of grounded metal pail, and trigger gun to relieve pressure.

5. Engage gun trigger lock.

6. Turn prime valve down to DRAIN posi tion. Leave prime valve down until ready to spray again.

7. If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved: a. VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually.

b. Loosen nut or coupling completely.

c. Clear hose or tip obstruction.

334558H

Setup

Setup

Change Engine or Motor

2 Lift belt guard. Remove belt. Tilt engine/motor and remove engine/motor.

ti5235a

WLD

1 Turn motor OFF and unplug or turn engine to the OFF/STOP position.

Loosen belt guard knob and motor clamp. Perform Pressure Relief

Procedure , page 13.

WLD

3 Tilt engine/motor. Install engine/motor.

Install belt. Lower belt guard.

WLD

WLD

4 Swivel motor clamp. Tighten motor clamp and belt guard knob.

ti5387a ti5389a

334558H 15

Setup

Complete Setup

1.

All sprayers except ProContractor:

Connect appropriate Graco high-pressure hose to sprayer.

ti8714a ti9126a

6. When spraying texture, remove inlet strainer and filter bowl screen.

WLD

2. Install hose to spray gun and tighten securely.

ti8692a ti8840a

3. Engage gun trigger lock.

ti22698a ti9127a

7. Fill throat packing nut with TSL to pre vent premature packing wear. Do this each time you spray.

ti22700a

4. Remove Tip Guard.

5.

ProContractor Series: Install inlet strainer into bottom of suction tube, place inlet nut over end and hand tighten securely.

Standard Series: Screw inlet strainer to bottom of suction hose and hand tighten securely.

16

$SSUR[LPDWH

)LOO/HYHO

WLD

334558H

Diesel Engine

Setup

8. Check engine oil level.

Gasoline Engine

FROG

Diesel Engine

WLD ti28388a

10. Check hydraulic oil level. See page 26

for hydraulic oil specifications. Add hydraulic oil as needed until the level is between the MIN and MAX (Safe

Range when cold). Hydraulic tank capacity is five quarts (4.75 liters).

9. Fill fuel tank.

Gasoline Engine

ti28389a ti5243a

Safe Range (cold)

11. Attach sprayer grounding clamp to earth ground.

334558H ti5242a

WLD

17

Startup

Startup

4. If using electric motor, plug cord into outlet and turn switch to ON.

1. Place suction tube and drain tube in grounded metal pail partially filled with flushing fluid. Attach ground wire to pail and to earth ground.

ti4296b

5. If using gasoline engine, start engine. a. Move fuel valve to open.

PAINT

WLD FLUSH

2. Turn prime valve down to DRAIN posi tion. Turn pressure control counter clockwise to lowest pressure.

b. Move choke to closed.

c. Set throttle to fast.

WLE

3. Set hydraulic pump valve OFF.

d. Set engine switch to ON.

ti8689a

18 334558H

e. Pull starter rope.

Startup

6. If using Diesel engine, start engine. a. Move throttle lever to MIN position.

ti5263a f.

After engine starts, move choke to open.

g. Set throttle to desired setting.

ti28399a b. Grip the starter rope handle. Gently pull the rope until it is extended to the full length revealing the RED indicator mark on the rope.

ti28302a c. Without releasing the starter rope handle allow the rope to rewind completely.

ti28303a

334558H 19

Startup d. Start the engine by pulling the rope using a firm steady pull.

8. Increase pressure enough to start hydraulic motor stroking and allow fluid to circulate for 15 seconds; turn pres sure down, turn prime valve horizontal.

ti28304a e. After engine starts move throttle lever to MAX (full throttle) position.

15

SEC

WLE

9. Disengage spray gun trigger lock.

ti22818a

10. Hold gun against grounded metal flush ing pail. Trigger gun and increase fluid pressure slowly until pump runs smoothly. Release trigger and allow sprayer to build pressure. Engage trig ger lock.

ti28436a

7. Set hydraulic pump valve ON (hydraulic motor is now active).

FLUSH

WLD ti9687a

20 334558H

Startup

Switch Tip

and Guard

Assembly

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

11. Inspect for leaks. If leaks occur, turn sprayer OFF immediately. Perform

Pressure Relief Procedure , page 13.

Tighten leaky fittings. Repeat Startup procedure steps 2-8. If no leaks, con tinue to trigger gun until system is thor oughly flushed.

12. Place siphon tube in paint pail.

1. Perform page 13.

Pressure Relief Procedure ,

2. Engage gun trigger lock. Insert Switch

Tip. Insert seat and OneSeal™.

PAINT

ti5255a

13. Trigger gun again into flushing fluid pail until paint appears.

ti13023a

3. Insert Switch Tip and face forward.

FLUSH

WLD ti13024a

4. Screw assembly onto gun. Tighten.

334558H ti2710a

21

Startup

Spray

1. Spray test pattern. Increase pressure to eliminate heavy edges. Use smaller tip size if pressure adjustment can not eliminate heavy edges.

Clear Tip Clog

1. Release trigger, engage trigger lock.

Rotate Switch Tip. Disengage trigger lock. Trigger gun to clear clog.

ti13030a

2. Hold gun perpendicular, 10-12 in.

(25-30 cm) from surface. Spray back and forth. Overlap by 50%. Trigger gun after moving and release before stop ping.

ti13033a

2. Engage trigger lock. Return Switch Tip to original position. Disengage trigger lock and continue spraying.

ti13034a ti13025a

22 334558H

Startup

Hose Reel

(ProContractor Series only)

To avoid injury, keep your head clear of hose reel while winding up hose.

1. Make sure hose is routed through hose guide.

ti22744a

3. Pull reel handle down and turn clock wise to reel in hose.

ti22745a ti25149a

2. Lift and turn pivot lock 90° to unlock hose reel. Pull on hose to remove it from hose reel.

NOTE: The hose reel can be locked into two positions: Usage and Storage. ti22746a

334558H 23

Clean Up

Clean Up

1. Perform Pressure Relief Procedure , page 13, steps 1-7.

2. Remove Guard and SwitchTip.

4. Turn engine ON and start engine or plug motor in and turn ON. Move throt tle to MAX on internal combustion engine. Turn hydraulic pump valve ON.

Turn prime valve to SPRAY position.

ti8687a

3. Remove siphon tube set from paint and place in flushing fluid. Use water for water-based paint and mineral spirits for oil based paint.

PAINT

WLD

FLUSH

5. Hold gun against pail. Disengage trig ger lock. Turn pressure control up until motor begins to drive pump. Trigger gun until flushing fluid appears.

PAINT

24

WLD

334558H

6. Move gun to waste pail, hold gun against pail, trigger gun to thoroughly flush system. Release trigger and engage trigger lock.

Clean Up

9. Engage trigger lock. Remove filters from gun and sprayer, if installed. Clean and inspect. Reinstall filters.

FLUSH

WLD

7. While continuing to trigger gun, turn prime valve down. Then release gun trigger. Allow flushing fluid to circulate until fluid comes out of drain tube clear.

ti8692a ti15018a

10. Depending on model, either remove nut and inlet strainer screen from bottom of suction tube, or unscrew and remove inlet strainer. Clean and replace strainer screen if necessary. Reassem ble.

WLE

8. Raise siphon tube above flushing fluid and run sprayer for 15 to 30 seconds to drain fluid. Turn hydraulic valve OFF.

Turn engine OFF or turn electric motor

OFF and unplug.

ti8840a ti9127a

11. If flushing with water, flush again with mineral spirits, or Pump Armor, to leave a protective coating to prevent freezing or corrosion.

12. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits.

PAINT

FLUSH

WLE ti2776a

334558H 25

Maintenance

Maintenance

NOTE: For detailed engine maintenance and specifications, refer to separate Honda or

Kohler Engine Owner’s Manual, supplied.

DAILY: Check engine oil level and fill as necessary.

DAILY: Check hydraulic oil level and fill as necessary.

DAILY: Check hose for wear and damage.

DAILY: Check gun trigger lock for proper operation.

DAILY: Check prime/drain valve for proper operation.

DAILY: Check and fill the fuel tank.

DAILY: Check that displacement pump is tight.

DAILY: Check level of Throat Seal Liquid

(TSL) in displacement pump packing nut. Fill nut, if necessary. Keep TSL in nut to help prevent fluid buildup on piston rod and premature wear of packings and pump corrosion.

GASOLINE ENGINE, AFTER THE FIRST 20

HOURS OF OPERATION : Drain engine oil and refill with clean oil. Reference Honda or

Vanguard Engine Owner's Manual for correct oil grade.

DIESEL ENGINE, AFTER THE FIRST 50

HOURS OF OPERATION : Drain engine oil and refill with clean oil. Replace oil filter.

Reference Kohler Engine Owner's Manual for correct oil grade.

WEEKLY: Remove engine air filter cover and clean element. Replace element, if necessary. If operating in an unusually dusty environment: check filter daily and replace, if necessary.

Replacement elements can be purchased from your local HONDA/Kohler/Vanguard dealer.

WEEKLY/DAILY: Remove any debris or media from hydraulic rod.

AFTER EACH 100 HOURS OF

OPERATION: Change engine oil. Reference

Honda or Vanguard Engine Owner's Manual for correct oil viscosity.

DIESEL ENGINE, AFTER EACH 250

HOURS OF OPERATION : Drain engine oil and refill with clean oil. Replace oil filter.

Reference Kohler Engine Owner's Manual for correct oil grade.

SEMI-ANNUALLY: Check belt wear.

Replace if necessary.

YEARLY OR 2000 HOURS: Replace belt.

Replace hydraulic oil with Mobil SHC 526 or other high quality ISO viscosity grade 68 hydraulic oil. Replace hydraulic oil filter

246173.

SPARK PLUG: Use only BPR6ES (NGK) or

W20EPR-U (NIPPONDENSO) plug. Gap plug to 0.028 to 0.031 in. (0.7 to 0.8 mm). use spark plug wrench when installing and removing plug.

26 334558H

Hydraulic Oil/Filter

Change

1. Place drip pan or rags under sprayer to catch hydraulic oil that drains out.

2. Remove drain plug (2). Allow hydraulic oil to drain.

3. Unscrew filter (227) slowly - oil runs into groove and drains out rear.

4. Remove and replace ball (216), spring

(217), and retainer (215).

Maintenance

5. Install drain plug (2) and oil filter (227). tighten oil filter additional 3/4 turn after gasket contacts the base.

6. Fill with oil tank with five quarts (4.75

liters) of hydraulic oil. See page 26 for

hydraulic oil specifications.

7. Check oil level.

334558H 27

Troubleshooting

Troubleshooting

28

Problem Cause Solution

Internal combustion engine pulls hard (won’t start)

Diesel engine does not start No fuel

Incorrect injection timing, rings worn or sticking.

Turn hydraulic pressure knob counterclockwise to lowest setting

Gasoline engine does not start Switch OFF, low oil, no gasoline Consult engine manual

Fuel shut off valve closed Open fuel shut off valve

Gasoline engine does not work properly

Hydraulic pressure is too high

Faulty engine

Elevation

Consult engine manual

Refer to Engine Repair Kit, 4.0 hp - 288678 / 5.5 hp - 248943 /

6/5 hp - 248944 / 9.0 hp -

248945

Consult engine manuals

Diesel engine does not work properly

Internal combustion engine operates, but displacement pump does not operate

Faulty engine

Poor fuel quality

Hydraulic pump valve is OFF

Pressure setting too low

Consult engine manuals

Drain fuel tank and replace fuel with good clean fuel

Set hydraulic pump valve ON

Increase pressure, page 20.

Displacement pump outlet filter

(if used) is dirty or clogged

Hydraulic fluid too low

Clean the filter

Tip or tip filter (if used) is clogged Remove tip and/or filter and clean

Shut off sprayer. Add fluid*. See

page 17.

Displacement pump operates, but output is low on upstroke

Belt worn or broken or off

Hydraulic pump worn or damaged

Dried paint seized paint pump rod

Hydraulic motor not shifting

Piston ball check not seating properly

Piston packings worn or damaged

Replace.

Bring sprayer to Graco distributor for repair

Service pump. See manual

334654

Set pump valve OFF. Turn pressure down. Turn engine

OFF. Pry rod up or down until hydraulic motor shifts.

Service piston ball check. See manual 334654

Replace packings. See manual

334654

334558H

Troubleshooting

Problem Cause Solution

Displacement pump operates, but output is low on down stroke and/or on both strokes

Piston packings worn or damaged

Intake valve ball check not seating properly

Suction tube air leak

Hydraulic oil filter is dirty

Loose wet cup

Tighten packing nut or replace packings. See manual 334654

Service intake valve ball check.

See manual 334654

Paint leaks and runs over side of wet cup

Excessive leakage around hydraulic motor piston rod wiper

Fluid delivery is low

The sprayer overheats

Throat packings worn or damaged

Piston rod seal worn or damaged

Pressure setting too low

Displacement pump outlet filter

(if used) is dirty or clogged

Contractor gun filter (if used) is dirty or clogged

Intake line to pump inlet is not tight

Hydraulic motor is worn or damaged

Large pressure drop in fluid hose

Paint buildup on hydraulic components

Oil level is low

Air in fluid pump or hose

Replace filter.

Tighten wet cup enough to stop leakage

Replace packings. See manual

334654

Replace these parts. See manual 334654

Increase pressure, page

Clean or replace.

Clean or replace.

Tighten.

Bring sprayer to Graco distributor for repair.

diameter.

Clean

20

Reduce length or increase

.

Spitting from gun

Pump noise

Electric motor does not operate

Loose intake suction

Fluid supply is low or empty

Low hydraulic fluid level

Power switch is not ON

Tripped circuit breaker

Fill with oil. See page 17.

Check for loose connections on siphon assembly, tighten, then reprime pump

Tighten

Refill supply container

Turn sprayer OFF. Add fluid*.

See page 17

Turn power switch ON

Check circuit breaker at power source. Reset motor switch

*Check hydraulic fluid level often. Do no allow it to become too low. See page 26 for hydraulic oil specifications.

334558H 29

Standard Series Pump

5. Loosen jam nut. Unscrew pump.

Removal

See pump manual 334654 for pump repair.

1. Flush pump.

2. Perform Pressure Relief Procedure , page 14.

3. Remove suction tube and paint hose

(remove at swivel end).

ti2272 c

Installation

NOTICE

If pump jam nut loosens during operation, the threads of the bearing housing and drive train will be damaged. Tighten jam nut as specified.

1. Screw jam nut to bottom of pump threads. Screw pump completely into manifold. Unscrew pump from manifold until pump outlet aligns with hose. Hand tighten jam nut, then tap 1/8 to 1/4 turn with hammer.

ti2272a

4. Push retaining ring up; push out pin.

30 ti2272b ti2272 d

If pin is loose, parts could break off and project through the air, resulting in serious injury or property damage. Make sure pin is properly installed.

334558H

ProContractor Series Pump

2. Slowly pull engine starter rope until pump rod pin hole is aligned with hydraulic rod hole. Push pin into hole.

Push retaining ring into groove.

Removal

ti2272e

3. Fill packing nut with Graco TSL.

See pump manual 334654 for pump repair.

1. Flush pump.

2. Perform Pressure Relief Procedure , page 13.

3. Remove suction hose.

ti2272 f ti8827a

4. Remove paint hose fitting and paint hose from pump fitting.

334558H ti8828a

31

ProContractor Series Pump

5. Slide coupler cover up to fully expose rod couplers.

8. Open clamp.

6. Remove rod couplers.

ti8829a

9. Remove pump from unit.

ti8833a

7. Remove pin.

ti8830a ti8832a

Installation

1. If needed, place pump rod in adjustment casting and pull pump to extend rod.

ti8831a

NOTE: Support pump with your hand before opening t-handle.

ti8834a

2. Reverse removal steps to reassemble pump.

32 334558H

Notes

ProContractor Series Pump

334558H 33

Repair

Repair

Hydraulic Pump

Removal

Let hydraulic system cool before starting service.

1. Place drip pan or rags under sprayer to catch hydraulic oil that leaks out during repair.

2. Remove drain plug (2) and oil filter (227) and allow hydraulic oil to drain.

3. Disconnect suction tube (114).

4. Disconnect paint pump (111), page 30 or

31.

5. Remove screw (172), nut (173) and belt guard (117).

6. Raise motor and remove belt (44).

7. Remove two set screws (176) and fan pulley (96).

8. Remove case drain tube (225).

9. Remove elbow (221).

10. Remove tube (276) from elbow (226).

Remove elbow (226) from hydraulic pump (98).

11. Remove eight screws (212) reservoir cover (209) filter assembly (206) and gasket (203).

12. Remove four screws (277) and hydraulic pump (98) from reservoir cover (209).

34 334558H

Installation

1. Install hydraulic pump (98) to reservoir cover (209) with four screws (277); torque 100 in-lb (11 N·m).

2. Install gasket (203) and reservoir cover

(68) with eight screws (212); torque 90 in-lb (10 N·m).

3. Install elbow (226) in hydraulic pump

(98). Install elbow (226) in tube (276).

Torque to 15 ft-lb (20.3 N·m).

4. Install elbow (221); torque to 15 ft-lb

(20.3 N·m).

5. Install case drain tube (225); torque to 25 ft-lb (33.9 N·m).

6. Install fan pulley (96) with two set screws

(176).

7. Raise motor and install belt (44).

Repair

8. Install belt guard (117) with screw (172) and nut (173).

9. Connect paint pump (111), page 30 or

32.

10. Connect suction tube (114).

11. Install drain plug (40); torque to 110 in-lb

(12.4 N·m). Install oil filter (47); tighten

3/4 turn after gasket contacts base. Fill hydraulic pump with Graco hydraulic oil, page 6, through elbow (22) port until full.

Fill reservoir with remaining hydraulic oil.

12. Start up and allow pump to operate at low pressure for approximately 5 minutes to purge all air.

13. Check oil hydraulic oil and top off, if required.

334558H 35

GH™130/200/230/300 Standard Series Parts

GH

130/200/230/300 Standard Series Parts

ti25097a

36 334558H

GH™130/200/230/300 Standard Series Parts

GH

130/200/230/300 Standard Series

3

4

Ref.

1

2

Torque

120-130 in-lb (13.6 - 14.7 N•m)

Inflate tires to 25-35 psi

(1.7-2.4 bar)

110-120 in-lb (12.4 - 13.6 N•m)

355-395 in-lb (40.1 - 44.6 N•m)

Ref.

5

Torque

15-25 in-lb (1.7 - 2.8 N•m)

6

7

Apply Locktite 242

35-45 ft-lb (47.5 - 61.0 N•m)

234

233

232

63

182

112

75

35

81

79

132

91

199

1

200

2

39

70

180 54

200 174

231

103

227

4

150d

150e

216

217

215

213

3

150f

5 6

150g

150a

150b

150c

228

58

230a

236

237

229

235

62

57

59 60

7

61

116 ti25433a

334558H 37

GH™130/200/230/300 Standard Series Parts

Parts List

Ref. Part Description

35

39

54

57

58

59

60

61

62

63

70

75

79

81

91

16N948 LABEL, warning, ISO

17D947 LABEL, warning, multi-languages

103 288732 HOSE, drain

112

116

300

132 109032 SCREW, mach, pnh

150‡ 245103 VALVE, drain, GH200,

230, 300

150a

150b

150c

112827 BUTTON, snap

119420 WHEEL, pneumatic,

GH130 & 200

119509 WHEEL, pneumatic,

GH230 & 300

156306 WASHER, flat

15C780 HANDLE, GH130

15C972 PIN, grooved, GH130

224807 BASE, valve, GH130

235014 VALVE, replacement, kit,

GH130

15E022 SEAT, valve, GH130

277364 GASKET, seat, valve,

GH130

243814 HOSE

120211 CLIP, retaining

15J645 WASHER, GH130 & 200

183350 WASHER, GH230, & 300

189246 LABEL, warning

17D947 LABEL, warning, multi-languages

192027 SLEEVE, cart

194317 LABEL, warning

24M397 HANDLE, cart

288169 FRAME, cart, GH130 &

200

248815 CART, frame, GH230 &

193710 SEAL, valve

193709 SEAT, valve

114797 GASKET

Qty.

2

2

2

1

4

1

1

1

2

2

1

2

1

1

1

1

1

1

1

2

1

1

1

2

1

1

1

1

Ref. Part

150d

150e

150f

150g

174

180

182

Description

VALVE, assembly

114708 SPRING, compression

15G563 HANDLE, valve

116424 NUT, cap, hex hd

110838 NUT, hex

116038 WASHER, wave spring

101354 PIN, spring, straight,

GH130 & 200

108068 PIN, spring, straight,

GH230 & 300

867539 SCREW, flat head

100527 WASHER

199

200

213

215

216

217

119426 SCREW

198841 RETAINER

100084 BALL, metallic

116967 SPRING, compression

227 246173 FILTER, oil, spin on

228‡ 15E599 HOUSING

229‡ 15G331 PLUG, pipe

230a 196178 ADAPTER 3/8 npsm (m) hose connection

231‡ 244067 FILTER, fluid

232‡ 15C766 TUBE, diffusion

233‡ 117285 PACKING, o-ring

234‡ 15C765 CAP, filter

235

236

237

196177 ADAPTER, GH130/200

196178 ADAPTER, GH230/300

102814 GAUGE, press, fluid

243683 SWIVEL

▲ Danger and Warning labels are available at no cost.

◆ Included in Drain Valve Replacement Kit

235014

★ Included in Drain Valve Replacement Kit

245103

‡ Included in Filter Replacement Kit 24W753

1

1

1

1

1

1

3

1

2

4

1

1

1

1

1

1

1

1

Qty.

2

2

2

1

1

1

1

2

38 334558H

GH™130/200/230/300 Standard Series Parts

Parts-Engines

GH

130/200/230 Standard Series

1

2

Ref.

Torque

120-130 in-lb (13.6 - 14.7 N•m)

58-62 in-lb (6.6 - 7.0 N•m)

Ref.

3

Torque

Apply Locktite 242

GH

Standard Series

88

1 3

43

34

30

119

90

2 3

106

126

133

154

153

99

154

23

88

24

7

GH

119

90

2 3

106

133

43

126

161

160

34

30

1 3 162 ti25491a

154

153

99

154

23

24

7

334558H 39

GH™130/200/230/300 Standard Series Parts

Parts List Engines

Ref. Part

7

23

24

30

34

43

88

90

99

Description

100023 WASHER, flat, GH130,

200, 230, & 300 (Vanguard)

100132 WASHER, flat, GH300

113664 SCREW, cap, hex hd,

GH130, 200, 230, & 300

(Vanguard)

106212 SCHREW, cap, hex hd,

GH300

110838 NUT, lock, GH130, 200,

230, & 300 (Vanguard)

101566 NUT, lock, GH300

108842 SCREW, cap, hex hd,

GH130, 200 & 230

116645 SCREW, cap, hex hd,

GH300

112717 WASHER, GH130, 200 &

230

119438 WASHER, GH300

116908 PULLEY, 5.50 in, GH130,

200 & 230

119401 PULLEY, GH300

194126 LABEL, warning

16Y631 LABEL, warning, Chinese

16Y720 LABEL, warning, ISO engine

15F157 BRACKET, mounting, engine, GH130, 200 & 230

15E583 BRACKET, mounting, engine, GH300

106 15B314 SLEEVE, motor shaft,

GH130, 200 & 230

15E586 SLEEVE, motor shaft,

GH300

119* 120590 ENGINE, gasoline, 120 cc,

Honda, GH130

25P297 ENGINE, gasoline, 120, cc

(China Only)

802264 ENGINE, gasoline, 160 cc,

GH200

Qty.

4

4

4

1

1

1

1

1

1

1

1

1

4

4

4

1

1

1

1

1

1

1

Ref. Part Description

25P300 ENGINE, gasoline, 160 cc,

(China Only)

116298 ENGINE, gasoline, 200 cc,

Honda, GH230

25P370 ENGINE, gasoline, 200 cc,

GH230 (China only)

803900 ENGINE, gasoline, 270 cc,

Honda, GH300

248945V ENGINE, gasoline, 10 HP,

(Vanguard, California com pliant)

126 117632 KEY, square, 3/16 X 1.25,

GH130, 200 & 230

119484 KEY, parallel, square,

GH300

133 100002 SCREW, set, sch

153 15E888 DAMPENER, motor mount,

GH130, 200, 230, & 300

(Vanguard)

195515 DAMPENER, motor mount,

GH300

154 108851 WASHER, plain

160 15E764 SPACER, GH300

161 15E973 SHIELD, GH300

162 C20010 SCREW, GH300

Qty.

1

1

1

1

1

1

1

4

1

4

1

4

8

1

▲ Danger and Warning labels are available at no cost.

*Engine Repair Kits:

25P938 120 cc (4.0 HP) (China only)

248943 160 cc (5.5 HP)

18A959 160 cc (5.5 HP) (China only)

248944 200 cc (6.5 HP)

18A976 200 cc (6.5 HP) (China only)

248945 270 cc (9.0 HP)

40 334558H

GH™130/200/230/300 Standard Series Parts

Parts - Fan Belt

GH

130/200/230/300 Standard Series

1

2

3

Ref.

Torque

120-130 in-lb (13.6 - 14.7 N•m)

Apply Locktite 242

55-62 in-lb (6.7 - 7.0 N•m)

4

5

6

Ref.

Torque

90-110 in-lb (10.2 - 12.4 N•m)

Apply Locktite 277

110-120 in-lb (12.4 - 13.6 N•m)

4 5

224

223

222

221

225

226

148

173

117

2

294

3

176

96

295

44

51

172

200

56

220

211

48

1

115

55

101

184

1

139 ti25434a

278

4

277

207

206

170

203

201

219

299

139

209

212

6

287 214

55

204

144

296

2

186 1

334558H 41

GH™130/200/230/300 Standard Series Parts

Parts List

Ref. Part Description

▲ 16M768 LABEL, warning

Qty.

2

44

48

51

55

56

96

101754 PLUG

119433 BELT, GH130, 200, 230

119432 BELT, GH300

867539 SCREW, hex head

117284 GRILL, fan guard

17D813 NUT, hand

154594 O-RING

15E410 PULLEY, fan

101 17D031 LABEL, GH130

17D032 LABEL, GH200

17D034 LABEL, GH230

17D036 LABEL, GH300

115 288261 RAIL, belt guard, assembly,

GH130 & 200

288393 RAIL, belt guard, assembly,

GH230 & 300

117 288734 GUARD, belt assembly, painted, GH130 & 200

248973 GUARD, belt, assembly, painted, GH230 & 300

1

1

1

139

144 15K440 LABEL, GH/EH cooling

2 system

148 115477 SCREW, mach, torx pan hd 4

1

1

170 102040 NUT, lock, hex

172 119434 SCREW, shoulder, socket head

173 116969 NUT, lock

176 120087 SCREW, set, 1/4 X 1/2

184 260212 SCREW, hex washer hd, thd form

186 120655 SCREW, mach, hex washer head

200 100527 WASHER

201 15J513 TANK, reservoir

202 101754 PLUG, pipe

1

1

1

2

1

2

1

1

1

1

1

1

1

2

1

2

1

4

1

1

Ref. Part Description

203 120604 GASKET, reservoir

204 15E476 BRACKET, retainer, motor

206 116919 FILTER

207 15E587 TUBE, suction

208 154594 PACKING, o-ring

209 15J363 COVER, reservoir

211 156401 PACKING, o-ring

212 119426 SCREW

214 120726 CAP, breather, filler

219 237686 WIRE, ground with clamp

220 288733 PUMP, hydraulic, GH130

246178 PUMP, hydraulic, GH200

249003 PUMP, hydraulic, 230/300

221 110792 FITTING, elbow, male, 90°

222 15B438 KNOB, pressure

223 117560 SCREW, set, socket head

224 15A464 LABEL, control

225 246167 TUBE, hydraulic, case drain

226 116829 FITTING, elbow, with o-rings

277 117471 SCREW

278 107188 PACKING, o-rings

284 16P142 LABEL, hydraulic fluid, GH

287 120184 FITTING

294 16D576 LABEL, made in USA

295 16X983 LABEL, standard series

296 116618 MAGNET

299 290079 LABEL, ground warning,

English

16Y633 LABEL, ground warning,

Chinese

Qty.

1

8

1

1

1

1

1

1

1

1

1

▲ Danger and Warning labels are available at no cost.

1

1

1

1

1

1

1

1

1

1

1

1

4

4

1

42 334558H

GH™130/200/230/300 Standard Series Parts

Parts

GH

130/200/230/300 Standard Series

Ref.

1

Torque

70-80 ft-lb (94.9 - 108.5 N•m)

1

334558H

198 ti25127a

43

GH™130/200/230/300 Standard Series Parts

Parts List

Ref. Part Description

63

86

89

92

243814 HOSE, coupled

193031 NUT, retaining, GH130

193394 NUT, retaining,

GH200/230/300

15D000 CLIP, drain line

155141 PIN, pump, GH130

197443 PIN, pump,

GH200/230/300

103 288732 KIT, drain hose

110 241920 DEFLECTOR, threaded

111 24B748 PUMP, kit, displacement,

GH130

24W995 PUMP, kit, displacement,

GH200

24W997 PUMP, kit, displacement,

GH230 & 300

Qty.

1

1

1

1

1

1

1

1

1

1

1

Ref. Part Description

114 288251 HOSE, suction, 5 gallon,

GH130

288252 HOSE, suction, 5 gallon,

GH200, 230 & 300

115 208259 Hose, suction, 30/55 gal lon, GH130 (not shown)

289669 HOSE, suction, 30/55 gal lon, GH200/230/300 (not shown)

120 116551 RING, retaining

122 196178 ADAPTER, nipple

124 114958 STRAP, tie

188 155494 UNION, swivel, 90º

198 189920 INLET, filter, 8 mesh

Qty.

1

1

1

1

4

1

1

1

1

44 334558H

GH™130/200/230/300 Standard Series Parts

Parts

GH

130/200/230/300 Standard Series

1

2

Ref.

Torque

145-155 ft-lb (196.6 - 210.2 N•m)

12-18 ft-lb (16.3 - 24.4N•m)

Ref.

3

Torque

140-160 in-lb (15.8 - 18.1 N•m)

2

129

267

272

293

268

269

265

266

266

271

272

273

264

1

282

270

1

263

288

271

266

246

245

244

243

274

275

276

256

254

253

143

283

265

283

289 242

3

239 ti25128a

334558H 45

GH™130/200/230/300 Standard Series Parts

Parts List

Ref.

Part Description Qty.

129 ▲◆✓ 15B063 LABEL, warning, hot surface

143

17D050 LABEL, GH130

17D051 LABEL, GH200

17D053 LABEL, GH230

17D055 LABEL, GH300

239

15H953 MANIFOLD, GH130

15A728 MANIFOLD, GH200

15E243 MANIFOLD, GH230 &

300

242 ◆ 15B564 SCREW, cap socket

243‡

117739 WIPER, rod

244‡ ◆ 112342 BEARING, rod

245‡

112561 PACKING, block

246‡ ◆ 117283 PACKING, o-ring

253‡

◆✓

108014 PACKING, o-ring

254‡ ◆✓ 178226 SEAL, piston

256‡

◆✓

178207 BEARING, piston

263 ◆ 246176 SLEEVE, hydraulic cylinder, kit, GH130 &

200

248991 SLEEVE, hydraulic

1

264

265

1 piston; GH 230/300 only

266 ◆ 117607 FITTING, elbow std thd 2

267

✓◆

106276 SCREW, cap, hex head 1

268

269

270

271

✓◆

✓◆

✓◆

◆ cylinder, kit, GH230 &

300)

15A726 NUT, jam

288735 KIT, repair, trip rod, piston; GH130 only

288754 KIT, repair, trip rod, piston; GH 200 only

288755 KIT, repair, trip rod,

155685 PACKING, o-ring

178179 WASHER, sealing

100139 PLUG, pipe

198629 TUBE, hydraulic, supply, GH130 & 200

15E596 TUBE, hydraulic, supply, GH230 & 300

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

4

1

Ref.

Part Description

272

273

274

275

276

◆ 117609 FITTING, tee, branch, str thd

117328 FITTING, nipple, straight

117441 VALVE, ball

116813 FITTING, nipple, hydraulic

15J819 TUBE, hydraulic, supply, GH130

17D268 TUBE, hydraulic, supply, GH200

17D270 TUBE, hydraulic,

282

✓ supply, GH230, GH300

15B804 LABEL, Graco logo

283 ▲◆ 15H108 LABEL, warning, finger

288

289

293 pinch

15J824 TUBE, hydraulic, return, GH130

17D267 TUBE, hydraulic, return, GH200

17D269 TUBE, hydraulic, return, GH230 & 300

24X473 SHIELD, rod,

GH130/200

24X474 SHIELD, rod,

GH230/300

120184 FITTING, straight, OEM kits only

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

▲ Danger and Warning labels are available at no cost.

◆ Included in Hydraulic Motor Repair Kit: 288758

- GH130; 248021- GH200; 248977 - GH230 &

300

✓ Included in Trip Rod/Piston Kit: 288735 -

GH130; 288754 - GH200; 288755 - GH230 &

300

‡ Included in Seal Kit 246174

46 334558H

GH™130/200/230/300 Standard Series Parts

Parts

GH

130/200 Standard Series w/ Spray Gun and Hose

Ref. Part No. Description

202 240794 HOSE, grounded, nylon; 1/4 in.

ID;cpld 1/4-18 npsm; 50 foot

(15 m); spring guards both ends

3300 psi (227 bar, 22.7 MPa)

203 288420 Contractor Spray Gun

Includes 517 RAC ® X SwitchTip and HandTite ™ Guard See

311861 for parts

Qty.

1

1

203 ti25435a

202

GH

230/300 Standard Series w/ Spray Gun and Hose

Ref. Part No. Description

202 287042 KIT, gun, Silver 3300 psi (227 bar, 22.7 MPa) Includes 202a -

202d

202a 240797 HOSE, grounded, nylon; 3/8 in.

ID;cpld 3/8-18 npsm; 50 foot

(15 m); spring guards both ends

3300 psi (227 bar, 22.7 MPa)

202b 241735 HOSE, grounded, nylon; 1/4 in. ID; cpld 1/4 npt(m) x 1/4 npsm(f);

3 foot (0.9 m); spring guards both ends 3300 psi (227 bar, 22.7 MPa)

202c 246240 Silver Spray Gun

Includes 517 RAC

®

X SwitchTip and HandTite ™ Guard See

311254 for parts

202d 159841 3/8 x 1/4 bushing

Qty.

1

1

1

1

1

D

F

G

E

WLE

334558H 47

DH230/GH™200/230/300 ProContractor

DH230/GH

200/230/300 ProContractor

ti28439a

DH230 GH

200/230/300

ti25104a

48 334558H

DH230/GH™200/230/300 ProContractor

Parts

DH230/GH

200/230/300 ProContractor Series

Ref.

1

2

3

Torque

120-130 in-lb (13.6 - 14.7 N•m)

Inflate tires to 25-35 psi

(1.7-2.4 bar)

110-120 in-lb (12.4 - 13.6 N•m)

Ref.

4

Torque

355-395 in-lb (40.1 - 44.6 N•m)

5

6

15-25 in-lb (1.7 - 2.8 N•m)

Apply Locktite 242

227

216

217

215

240

70

2

39

180 54

272

79

91

234

233

232

213

3

231

228 229

150b

238

230a

266

99

63

103

150a

150c

4 150d

150e

150f 150g

5

6

116 ti28440a

334558H 49

DH230/GH™200/230/300

Parts List

Ref. Part

39

54

63

70

79

91

99

116

16N948 LABEL, warning, ISO

17D947 LABEL, warning, multi-languages

116756 FITTING, elbow 45°

17D106 FRAME, cart

150‡ 245103 VALVE, drain

150a

150b

150c

150d

150e

150f

150g

180

213

Description

119509 WHEEL, pneumatic

156306 WASHER, flat

243814 HOSE

120211 CLIP, retaining

189246 LABEL, warning

17D947 LABEL, warning, multi-languages

194317 LABEL, warning

193710 SEAL, valve

193709 SEAT, valve

114797 GASKET

VALVE, assembly

114708 SPRING, compression

15G563 HANDLE, valve

116424 NUT, cap, hex hd

116038 WASHER, wave spring

119426 SCREW

1

2

1

1

3

1

1

1

1

Qty.

1

2

2

2

1

1

1

1

1

1

1

ProContractor

Ref. Part Description

215 198841 RETAINER

216 100084 BALL, metallic

217 116967 SPRING, compression

227 246173 FILTER, oil, spin on

228‡ 15E599 HOUSING

229‡ 15G331 PLUG, pipe

230a 196178 ADAPTER 3/8 npsm (m) hose connection

231‡ 244067 FILTER, fluid

232‡ 15C766 TUBE, diffusion

233‡ 117285 PACKING, o-ring

234‡ 15C765 CAP, filter

238 196179 FITTING, elbow, street

240 161889 UNION, swivel, 45º

266 868015 GAUGE

272 198847 HOSE, coupled

Qty.

1

1

1

1

1

1

1

▲ Danger and Warning labels are available at no cost.

★ Included in Drain Valve Replacement Kit

245103

‡ Included in Filter Replacement Kit 24W753

1

1

1

1

1

1

1

1

50 334558H

DH230/GH™200/230/300 ProContractor

Parts - Engines

1

2

Ref.

Torque

120-130 in-lb (13.6 - 14.7 N•m)

58-62 in-lb (6.6 - 7.0 N•m)

Ref.

3

Torque

Apply Locktite 242

GH

ProContractor Series

1 3

43

34

30

119

90

2 3

106

126

133

GH

90

88

154

153

99

154

23

88

24

7

119

160

34

30

2 3

106

133

126

161

43

162

1 3 ti25491a

154

153

99

154

23

24

7

334558H 51

DH230/GH™200/230/300

Parts - Engines

DH230 ProContractor Series

1

2

Ref.

Torque

120-130 in-lb (13.6 - 14.7 N•m)

58-62 in-lb (6.6 - 7.0 N•m)

ProContractor

3

4

Ref.

Torque

Apply Locktite 242

65-85 in-lb (7.3 - 9.6 N•m)

1

196

119

43

2

126

106

161

30

1 3

30

1 3

34

99

154

153

24

7

154

23

1 ti28390a

52 334558H

DH230/GH™200/230/300 ProContractor

Engine Parts List

Ref. Part

7

Description

100023 WASHER, flat, DH230,

GH200, 230, & 300 (Van guard)

100132 WASHER, flat, GH300

23 113664 SCREW, cap, hex hd,

GH200, 230, & 300 (Van guard)

106212 SCREW, cap, hex hd,

GH300

110385 SCREW, cap, hex hd,

DH230

24 110838 NUT, lock, DH230, GH200,

230, & 300 (Vanguard)

30

101566 NUT, lock, GH300

SCREW, cap, hex hd

108842 GH200 & 230

108842 DH230

116645 GH300

34 112717 WASHER, GH200 & 230

119438 WASHER, GH300

43 116908 PULLEY, 5.50 in, GH200 &

230

17L825 PULLEY, 6 in, DH230

119401 PULLEY, GH300

88

90

194126 LABEL, warning

16Y631 LABEL, warning, Chinese

16Y720 LABEL, warning, ISO engine

99 15F157 BRACKET, mounting, engine, GH200 & 230

15E583 BRACKET, mounting, engine, GH300

17H148 BRACKET, mounting, engine, DH230

106 15B314 SLEEVE, motor shaft,

GH200 & 230

15E586 SLEEVE, motor shaft,

GH300

17L823 SLEEVE, motor shaft,

DH230

119* 802264 ENGINE, gasoline, 160 cc,

GH200

Qty.

4

4

4

4

4

1

1

1

1

1

1

1

4

4

1

1

1

1

1

1

1

1

5

1

1

Ref. Part Description

116298 ENGINE, gasoline, 200 cc,

Honda, GH230

803900 ENGINE, gasoline, 270 cc,

Honda, GH300

17H150 ENGINE, Diesel, 350 cc,

Kohler, DH230

248945V ENGINE, gasoline, 10 HP,

(Vanguard, California com pliant)

126 117632 KEY, square, 3/16 X 1.25,

GH130, 200 & 230

17L826 KEY, square, 3/16 X 1.125,

DH230

119484 KEY, parallel, square,

GH300

133 100002 SCREW, set, sch

153 15E888 DAMPENER, motor mount,

DH230, GH200, 230, & 300

(Vanguard)

195515 DAMPENER, motor mount,

GH300

154 108851 WASHER, plain

160 15E764 SPACER, GH300

161 SHIELD

15E973 GH300

17K215 DH230

162 C20010 SCREW, GH300

196 ▲ 17K859 LABEL, safety, hot surface

Qty.

1

1

1

1

1

1

1

4

1

4

8

1

4

2

1

1

▲ Danger and Warning labels are available at no cost.

*Engine Repair Kits:

248943 160 cc (5.5 HP)

248944 200 cc (6.5 HP)

248945 270 cc (9.0 HP)

334558H 53

DH230/GH™200/230/300 ProContractor

Parts - Fan Belt

DH230/GH

200/230/300 ProContractor Series

1

2

3

Ref.

Torque

120-130 in-lb (13.6 - 14.7 N•m)

Apply Locktite 242

55-62 in-lb (6.7 - 7.0 N•m)

4

5

6

Ref.

Torque

90-110 in-lb (10.2 - 12.4 N•m)

Apply Locktite 277

110-120 in-lb (12.4 - 13.6 N•m)

4 5

224

223

222

221

225

226

2

294

3

176

96

297

44 56

220

211

148

173

117

51

172

200

24

48

1

115

55

101

184

1

139 ti25457a

278

4

277

207

206

170

203

201

219

299

139

209

212

6

287 214

55

204

296

2

144

1

186

54 334558H

DH230/GH™200/230/300 ProContractor

Parts List

Ref. Part Description

▲ 16M768 LABEL, safety, warning

Qty.

2

24

44

48

51

55

56

96

101754 PLUG

110838 NUT, lock

119433 BELT, GH200, 230

119432 BELT, GH300

17L829 BELT, DH230

867539 SCREW, hex head

117284 GRILL, fan guard

17D813 NUT, hand

154594 O-RING

15E410 PULLEY, fan

101 17D032 LABEL, GH200

17D034 LABEL, GH230

17D036 LABEL, GH300

17J336 LABEL, DH230

115 288261 RAIL, belt guard, assembly,

GH200

288393 RAIL, belt guard, assembly,

DH230, GH230 & 300

117 288734 GUARD, belt assembly,

1 painted, GH200

248973 GUARD, belt, assembly, painted, DH230, GH230 &

300

1

1

139

144 15K440 LABEL, GH/EH, cooling system

148 115477 SCREW, mach, torx pan hd 4

2

1

1

1

170 102040 NUT, lock, hex

172 119434 SCREW, shoulder, socket head

173 116969 NUT, lock

176 120087 SCREW, set, 1/4 X 1/2

184 260212 SCREW, hex washer hd, thd form

186 17D142 SCREW, mach, hex washer head

200 100527 WASHER

201 15J513 TANK, reservoir

1

1

1

1

1

1

1

1

2

1

2

1

1

1

2

2

4

1

1

2

1

Ref. Part Description

202 101754 PLUG, pipe

203 120604 GASKET, reservoir

204 15E476 BRACKET, retainer, motor

206 116919 FILTER

207 15E587 TUBE, suction

208 154594 PACKING, o-ring

209 15J363 COVER, reservoir

211 156401 PACKING, o-ring

212 119426 SCREW

214 120726 CAP, breather, filler

219 237686 WIRE, ground with clamp

220 246178 PUMP, hydraulic, DH230,

GH200

249003 PUMP, hydraulic, 230/300

221 110792 FITTING, elbow, male, 90°

222 15B438 KNOB, pressure

223 117560 SCREW, set, socket head

224 15A464 LABEL, control

225 246167 TUBE, hydraulic, case drain

226 116829 FITTING, elbow, with o-rings

277 117471 SCREW

278 107188 PACKING, o-rings

284 16P142 LABEL, hydraulic fluid, GH

287 120184 FITTING

294 16D576 LABEL, made in USA

296 116618 MAGNET

297 17D033 LABEL, ProContractor series

299 290079 LABEL, ground warning,

English

16Y633 LABEL, ground warning,

Chinese

Qty.

1

1

1

1

1

1

1

1

8

1

1

▲ Danger and Warning labels are available at no cost.

1

1

1

1

1

1

1

1

1

1

1

4

4

1

1

334558H 55

DH230/GH™200/230/300 ProContractor

Parts

DH230/GH

200/230/300 ProContractor Series

Ref.

1

Torque

90-110 in-lb (10.2 - 12.4 N•m)

56

1 ti25132a

334558H

DH230/GH™200/230/300 ProContractor

Parts List

Ref. Part Description

63 243814 HOSE, coupled

111 24W996 PUMP, kit, displacement,

GH200

24W998 PUMP, kit, displacement,

DH230, GH230 & 300

114 288252 HOSE, suction, 5 gallon,

GH200, 230 & 300

115 289669 HOSE, suction, 30/55 gal lon, DH230,

GH200/230/300 (not shown)

179 277377 COUPLER

186 107505 PACKING, o-ring

187 15J413 FITTING, pump, QD

188 120583 NUT, hand, DH230,

GH200/230/300

189 15J410 FITTING, QD

190 196179 FITTING, elbow, street, sprayer

193 15H957 COVER, coupler

Qty.

1

1

1

1

1

1

1

2

1

1

1

1

Ref. Part Description Qty.

194 156698 PACKING, o-ring

195 119566 WASHER, garden hose

196 ❊ 288472 INLET FILTER, 10 mesh

289131 INLET FILTER, 16 mesh

197 ❊ 288480 NUT, strainer, inlet

198 117559 O-RING

247 288344 CLAMP, pump; DH230, GH

200, 230, 300

279 105510 WASHER, lock, spring

(hi-collar), DH230, GH200,

GH230, GH300

280 101550 SCREW, cap, sch

290 288741 KIT, repair, pin/spacer;

DH230, GH 200, 230, 300

291 15J417 BOLT, adjustment; DH230,

GH 200, 230, 300

2

1

❊ Included in Accessory Kit 288481 (10 mesh) or

Accessory Kit 289132 (16 mesh)

2

1

1

2

1

1

1

1

1

334558H 57

DH230/GH™200/230/300 ProContractor

Parts

DH230/GH

200/230/300 ProContractor Series

1

2

Ref.

Torque

145-155 ft-lb (196.6 - 210.2 N•m)

12-18 ft-lb (16.3 - 24.4N•m)

Ref.

3

Torque

140-160 in-lb (15.8 - 18.1 N•m)

2

129

267

268

269

265

266

272

293

266

271

272

273

274

275

276

264

1

282

270

263

1

256

254

253

288

283

239

271

266

246

245

244

243

265 292 289

242

3 ti25456a

58 334558H

DH230/GH™200/230/300 ProContractor

Parts List

Ref.

Part Description Qty.

129 ▲◆✓ 15B063 LABEL, warning, hot surface

143

17D051 LABEL, GH200

17D053 LABEL, GH230

17D055 LABEL, GH300

17J337 LABEL, DH230

239

15J278 MANIFOLD, GH200

15J279 MANIFOLD, DH230,

GH230 & 300

15B564 SCREW, cap socket 242

243‡ ◆ 117739 WIPER, rod

244‡

112342 BEARING, rod

245‡ ◆ 112561 PACKING, block

246‡

117283 PACKING, o-ring

253‡ ◆✓ 108014 PACKING, o-ring

254‡

◆✓

178226 SEAL, piston

256‡ ◆✓ 178207 BEARING, piston

263

246176 SLEEVE, hydraulic cylinder, kit, GH200

248991 SLEEVE, hydraulic cylinder, kit, DH230,

264

265

GH230 & 300)

15A726 NUT, jam

288736 KIT, repair, trip rod, piston; GH 200 only

1

1

288737 KIT, repair, trip rod, piston; DH230, GH

1

230/300 only

117607 FITTING, elbow std thd 2 266 ◆

267

✓◆

106276 SCREW, cap, hex head 1

268 ✓◆ 155685 PACKING, o-ring

269

✓◆

178179 WASHER, sealing

270 ✓◆ 100139 PLUG, pipe

271

198629 TUBE, hydraulic, supply, GH200

15E596 TUBE, hydraulic, supply, DH230, GH230

& 300

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

4

1

Ref.

Part Description

272

273

274

275

276

◆ 117609 FITTING, tee, branch, str thd

117328 FITTING, nipple, straight

117441 VALVE, ball

116813 FITTING, nipple, hydraulic

15J846 TUBE, hydraulic, supply, GH200

15J864 TUBE, hydraulic, supply, DH230,

GH230, GH300

282 ▲✓ 15B804 LABEL, Graco logo

283

▲◆

15H108 LABEL, warning

288

289

292

293

15J845 TUBE, hydraulic, return, GH200

15J863 TUBE, hydraulic, return, DH230, GH230

& 300

15J503 SHIELD, rod, GH200

16M749 SHIELD, rod, DH230,

GH230 & 300

15F584 LABEL, ProConnect

120184 FITTING, straight, OEM kits only

Qty.

1

1

1

1

1

1

1

1

1

1

1

1

2

1

▲ Danger and Warning labels are available at no cost.

◆ Included in Hydraulic Motor Repair Kit: 288759

- GH200; 288760 - DH230, GH230 & 300

✓ Included in Trip Rod/Piston Kit: 288736 -

GH200; 288737 - DH230, GH230 & 300

‡ Included in Seal Kit 246174

334558H 59

DH230/GH™200/230/300 ProContractor

Parts

GH

200 ProContractor Series Spray Gun and Hoses (Assembled on Hose Reel)

Ref. Part No. Description

202 240794 HOSE, grounded, nylon; 1/4 in.

ID;cpld 1/4-18 npsm; 50 foot

(15 m); spring guards both ends

3300 psi (227 bar, 22.7 MPa)

203 288420 Contractor Spray Gun

Includes 517 RAC ® X SwitchTip and HandTite

204 162453 ADAPTER

™ Guard See

311861 for parts

Qty.

2

1

1

203

204

202 ti25447a

DH230/GH

Hose Reel)

230 ProContractor Series Spray Gun and Hoses (Assembled on

Ref. Part No. Description

301 240794 HOSE, grounded, nylon; 1/4 in.

ID;cpld 1/4-18 npsm; 50 foot

(15 m); spring guards both ends

3300 psi (227 bar, 22.7 MPa)

302 240797 HOSE, grounded, nylon; 3/8 in.

ID;cpld 3/8-18 npsm; 50 foot

(15 m); spring guards both ends

3300 psi (227 bar, 22.7 MPa)

304 246240 Silver Spray Gun

Includes 517 RAC

®

X SwitchTip and HandTite

Guard See

311254 for parts

306 164672 3/8 x 1/4 adapter

309 239663 SWIVEL

Qty.

1

1

1

1

1

304

309

306

302

301 ti25448a

60 334558H

DH230/GH™200/230/300 ProContractor

GH

300 ProContractor Series Spray Gun and Hoses (Assembled on Hose Reel)

Ref. Part No. Description

302 240797 HOSE, grounded, nylon; 3/8 in.

ID;cpld 3/8-18 npsm; 50 foot

(15 m); spring guards both ends

3300 psi (227 bar, 22.7 MPa)

303 241735 HOSE, grounded, nylon; 1/4 in. ID; cpld 1/4 npt(m) x 1/4 npsm(f);

3 foot (0.9 m); spring guards both ends 3300 psi (227 bar, 22.7 MPa)

304 246240 Silver Spray Gun

Includes 517 RAC and HandTite ™

®

X SwitchTip

Guard See

311254 for parts

307 162485 3/8 x 3/8 nipple

308 159841 3/8 x 1/4 bushing

309 239663 SWIVEL

Qty.

1

1

1

1

1

1

304

303

309 308

307

302 ti25449a

334558H 61

DH230/GH™200/230/300

Hose Reel (ProContractor Series)

ProContractor

Ref. Part

6

Description

161889 FITTING, connector

8

9

260212 SCREW, hex washer hd

16C975 PLATE, pivot mount

201 24E016 SEAL, fitting, flared

203 122607 WASHER, flat

204 122534 SPRING, wave

205 24B691 REEL, hose

206 122524 RING, retaining, external 1

208 24B248 CAP, swivel, complete 1

209 122347 RING, retaining, external 1

210 122787 CAP

211 24E400 PIN, pop, lock out

212

213

214

278085

122518

122542

HANDLE, swivel

SCREW, shoulder, sch

SPRING, die

215 122669 WASHER, flat

216 15X618 NUT, swivel, handle

221 164672 ADAPTER, GH200

Qty.

1

2

1

1

1

1

2

1

1

1

1

1

1

1

1

196178 ADAPTER,

DH230/GH230/300

1

3

4

1

2 ti25133a

Torque to 120-130 in-lbs (13.6-14.7 N·m)

Torque to 25-35 ft-lbs (33.9-47.5 N·m)

Torque to 130-150 in-lbs (14.7-16.9 N·m)

Loctite 277

62 334558H

Technical Data

Technical Data

GH

130 Standard Series

Maximum fluid working pressure

Hydraulic reservoir capacity

Maximum hydraulic pressure

Engine

Maximum tip size

Maximum free-flow delivery

Hose connection

Noise (dBa)

Maximum sound pressure

Maximum sound power

Inlet/Outlet Sizes

Fluid inlet size

Fluid outlet size

Dimensions

Weight

Width

Length

Height (Handle extended)

Height (Handle retracted)

OEM Kit

Paint/Hydraulic pressure ratio

Max cycle rate

User Supplied Input

Max hydraulic pressure

Hydraulic flow required in free-flow

Unit Output

Max fluid Pressure

Max flow

Weight

Width

Depth

Height

US

3300 psi

1.25 gallons

1510 psi

1.30 gpm

155 lb.

24 in.

41 in.

39.5 in.

30.3 in.

1510 psi

4.01 gpm

3300 psi

1.30 gpm

27.5 lb.

5.70 in.

3.14 in.

25.4 in.

120 cc (4.0 HP)

0.037

Metric

22.8 MPa, 228 bar

4.75 liters

10.4 MPa,104 bar

5.9 l/min

1/4 npsm (m)

88 dBa

103 dBa

3/4 npt (m)

3/8 npt (f)

70.3 kg

61 cm

104.1 cm

100.3 cm

77.0 cm

2.19:1

125 cpm

10.4 MPa,104 bar

15.2 l/min

22.8 MPa, 228 bar

4.92 l/min

12.5 kg

145 mm

80 mm

645 mm

334558H 63

Technical Data

GH

200 Standard Series

Maximum fluid working pressure

Hydraulic reservoir capacity

Maximum hydraulic pressure

Engine

Maximum tip size

Maximum free-flow delivery

Hose connection

Noise (dBa)

Maximum sound pressure

Maximum sound power

Inlet/Outlet Sizes

Fluid inlet size

Fluid outlet size

Weight

Width

Length

Height (Handle extended)

US

3300 psi

1.25 gallons

1855 psi

2.15 gpm

160 lb.

24 in.

41 in.

39.5 in.

160 cc (5.5 HP)

0.047

Metric

22.8 MPa, 228 bar

4.75 liters

12.8 MPa,128 bar

9.8 l/min

1/4 npsm (m)

96 dBa

110 dBa

1 5/16-12 UN-ZA

3/8 npt (f)

73.4 kg

61 cm

104.1 cm

100.3 cm

GH

230 Standard Series

Maximum fluid working pressure

Hydraulic reservoir capacity

Maximum hydraulic pressure

Engine

Maximum tip size

Maximum free-flow delivery

Hose connection

Noise (dBa)

Maximum sound pressure

Maximum sound power

Inlet/Outlet Sizes

Fluid inlet size

Fluid outlet size

Weight

Width

Length

Height (Handle extended)

Height (Handle retracted)

US

3300 psi

1.25 gallons

1855 psi

2.35 gpm

168 lb.

24 in.

48 in.

41.0 in.

33.0 in.

200 cc (6.5 HP)

0.053

Metric

22.8 MPa, 228 bar

4.75 liters

12.8 MPa,128 bar

10.7 l/min

3/8 npsm (m)

96 dBa

110 dBa

1 5/16-12 UN-ZA

3/8 npt (f)

75.6 kg

61 cm

121.92 cm

104.1 cm

83.8 cm

64 334558H

Technical Data

GH

300 Standard Series

Maximum fluid working pressure

Hydraulic reservoir capacity

Maximum hydraulic pressure

Engine

Maximum tip size

Maximum free-flow delivery

Hose connection

Noise (dBa)

Maximum sound pressure

Maximum sound power

Inlet/Outlet Sizes

Fluid inlet size

Fluid outlet size

Weight

Width

Length

Height (Handle extended)

Height (Handle retracted)

US Metric

3300 psi

1.25 gallons

1855 psi

22.8 MPa, 228 bar

4.75 liters

12.8 MPa,128 bar

270 cc / 305 cc (9.0 HP / 10 HP)

0.057

3.0 gpm 11.4 l/min

3/8 npsm (m)

96 dBa

110 dBa

1 5/16-12 UN-ZA

3/8 npt (f)

195 lb.

24 in.

48 in.

41.0 in.

33.0 in.

87.8 kg

61 cm

121.92 cm

104.1 cm

83.8 cm

334558H 65

Technical Data

GH

200 ProContractor Series

US

Maximum fluid working pressure

Hydraulic reservoir capacity

Maximum hydraulic pressure

Engine

Maximum tip size

Maximum free-flow delivery

Hose connection

Noise (dBa)

Maximum sound pressure

Maximum sound power

Inlet/Outlet Sizes

Fluid inlet size

Fluid outlet size

Weight

Width

Length

Height (Hose Reel Up)

Pump Height (Hose Reel Sideways)

OEM Kit

Paint/Hydraulic pressure ratio

Max cycle rate

User Supplied Input

Max hydraulic pressure

Hydraulic flow required in free-flow

Unit Output

Max fluid Pressure

Max flow

Weight

Width

Depth

Height

3300 psi

1.25 gallons

1855 psi

2.15 gpm

188 lb.

25.3 in.

44.8 in.

38.5 in.

31.0 in.

1855 psi

5.13 gpm

3300 psi

2.15 gpm

32.5 lb.

5.39 in.

5.39 in.

25.60 in.

160 cc (5.5 HP)

0.047

Metric

22.8 MPa, 228 bar

4.75 liters

12.8 MPa,128 bar

9.8 l/min

1/4 npsm (m)

96 dBa

110 dBa

1 5/16-12 UN-ZA

3/8 npt (f)

85.3 kg

64.3 cm

113.8 cm

97.8 cm

78.7 cm

1.78:1

160 cpm

12.8 MPa,128 bar

19.4 l/min

22.8 MPa, 228 bar

8.14 l/min

14.7 kg

137 mm

137 mm

650 mm

66 334558H

Technical Data

DH230/GH

230 ProContractor Series

US

Maximum fluid working pressure

Hydraulic reservoir capacity

Maximum hydraulic pressure

Engine

DH230

GH230

Maximum tip size

Maximum free-flow delivery

Hose connection

Noise (dBa)

Maximum sound pressure

DH230

GH230

Maximum sound power

DH230

GH230

Inlet/Outlet Sizes

Fluid inlet size

Fluid outlet size

Weight

DH230

GH230

Width

Length

Height (Hose Reel Up)

Pump Height (Hose Reel Sideways)

OEM Kit

Paint/Hydraulic pressure ratio

Max cycle rate

User Supplied Input

Max hydraulic pressure

Hydraulic flow required in free-flow

Unit Output

Max fluid Pressure

Max flow

Weight

Width

Depth

Height

3300 psi

1.25 gallons

1855 psi

2.35 gpm

230 lb.

193 lb.

25.3 in.

44.8 in.

38.5 in.

33.0 in.

1855 psi

6.60 gpm

3300 psi

3.0 gpm

35 lb.

8.94 in.

5.38 in.

28.80 in.

350 cc (6.7 HP)

200 cc (6.5 HP)

0.053

3/8 npsm (m)

91 dBa

96 dBa

106 dBa

110 dBa

1 5/16-12 UN-ZA

3/8 npt (f)

1.78:1

145 cpm

Metric

22.8 MPa, 228 bar

4.75 liters

12.8 MPa,128 bar

10.7 l/min

104.2 kg

87.5 kg

64.3 cm

113.8 cm

97.8 cm

83.8 cm

12.8 MPa,128 bar

25.0 l/min

22.8 MPa, 228 bar

11.4 l/min

15.9 kg

227 mm

137 mm

732 mm

334558H 67

Technical Data

GH

300 ProContractor Series

Maximum fluid working pressure

Hydraulic reservoir capacity

Maximum hydraulic pressure

Engine

Maximum tip size

Maximum free-flow delivery

Hose connection

Noise (dBa)

Maximum sound pressure

Maximum sound power

Inlet/Outlet Sizes

Fluid inlet size

Fluid outlet size

Weight

Width

Length

Height (Hose Reel Up)

Pump Height (Hose Reel Sideways)

OEM Kit

Paint/Hydraulic pressure ratio

Max cycle rate

User Supplied Input

Max hydraulic pressure

Hydraulic flow required in free-flow

Unit Output

Max fluid Pressure

Max flow

Weight

Width

Depth

Height

US

3300 psi

1.25 gallons

1855 psi

22.8 MPa, 228 bar

4.75 liters

12.8 MPa,128 bar

270 cc / 305 cc (9.0 HP / 10 HP)

0.057

3.0 gpm 11.4 l/min

3/8 npsm (m)

222 lb.

25.3 in.

44.8 in.

38.5 in.

33.0 in.

1855 psi

6.60 gpm

3300 psi

3.0 gpm

35 lb.

8.94 in.

5.38 in.

28.80 in.

96 dBa

110 dBa

1 5/16-12 UN-ZA

3/8 npt (f)

1.78:1

145 cpm

Metric

100.7 kg

64.3 cm

113.8 cm

97.8 cm

83.8 cm

12.8 MPa,128 bar

25.0 l/min

22.8 MPa, 228 bar

11.4 l/min

15.9 kg

227 mm

137 mm

732 mm

All Models:

Basic Sprayer Wetted Parts:

Zinc and nickel-plated carbon steel, stainless steel, PTFE, acetal, chrome plating, leather, V-Maxt UHMWPE, stainless steel, tungsten carbide, ceramic, nylon, aluminum

68 334558H

Technical Data

GH130 OEM

24W297

Hydraulic

Return,

37º flare,

3/4-16 UNF-2A

Mounting Screws (4),

Socket Cap Screw 1 in.

2.25 in.

(57.15 mm)

Hydraulic

Inlet, 37º flare,

3/4-16 UNF-2A

GH200 OEM

24W298

Hydraulic

Return,

37º flare,

3/4-16 UNF-2A

GH230/300 OEM

24W299

Hydraulic

Return,

37º flare,

3/4-16 UNF-2A

Hydraulic

Inlet, 37º flare,

3/4-16 UNF-2A

2.25 in.

(57.15 mm)

Hydraulic

Inlet, 37º flare,

3/4-16

UNF-2A

1.813 in.

(46.05 mm)

Mounting Screw (4),

Socket Cap Screw 1in.

3/8-16 UNC

Quick Connect

1.813 in.

(46.05 mm)

Paint Outlet,

90º swivel,

3/8-18 NPT Male

Paint Outlet,

3/8-18 NPT Male

1.813 in.

(46.05 mm)

3/4 - 14

NPT Male

Paint Suction Fitting,

1-11 1/2 NPT Male

Mounting Screw (4),

Socket Cap Screw 1in.

3/8-16 UNC 2.25 in.

(57.15 mm)

Quick Connect

Paint Suction Fitting,

1.312-12 UN-2A Male

Paint Outlet,

3/8-18 NPT

Paint Suction Fitting,

1.312-121/2 UN-2A ti24313b

334558H 69

Graco Standard Warranty

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts.

Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR

IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY

OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.

The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF

MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH

ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED

BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from

Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

70 334558H

Graco Information

Graco Information

For the latest information about Graco products, visit www.graco.com

.

For patent information, see www.graco.com/patents . nearest distributor.

contact your Graco distributor or call 1-800-690-2894 to identify the

334558H 71

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions.

This manual contains English. MM 334558

International Offices:

Minneapolis

Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA www.graco.com

Revision H, August 2022

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