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INSTRUCTIONS–PARTS LIST
INSTRUCTIONS
This manual contains important warnings and information.
READ AND RETAIN FOR REFERENCE
Husky 307
Air Spray/HVLP Systems
STAND MOUNT, ACETAL PUMP WITH
PTFE
7 bar (100 psi) Maximum Fluid Working Pressure
7 bar (100 psi) Maximum Air Input Pressure
DIAPHRAGM
CARBON STEEL MODELS
Model 235–366, Series A
Bare Unit with Surge Tank
Model 235–640, Series A
Includes Model 235–366, Air Spray Gun and
Hose Kit 236–410
STAINLESS STEEL MODELS
Model 235–837, Series A
Bare Unit with Surge Tank and Hose Kit 236–410
Model 236–411, Series B
Bare Unit with Fluid Regulator and Hose Kit 236–410
Model 236–872, Series A
Bare Unit with Fluid Regulator
308–229
Rev. H
Supersedes G
Model 235–366 Shown
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
COPYRIGHT 1992, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
Table of Contents
Warnings
Installation
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation
Parts
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
12
2
4
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data . . . . . . . . . . . . . . . . . . . . . . . .
19
Back Cover
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Graco Toll-Free Phone Numbers . . . . . . . .
Back Cover
Back Cover
Symbols
Warning Symbol
WARNING his symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.
INSTRUCTIONS
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
This equipment is for professional use only.
Read all instruction manuals, tags, and labels before operating the equipment.
Use the equipment only for its intended purpose. If you are not sure, call Graco Technical Assistance at 1–800–543–0339.
Do not alter or modify this equipment.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not exceed the maximum working pressure of the lowest rated component in your system.
This equipment has a 100 psi (7 bar) maximum working pressure at 100 psi (7 bar) maximum incoming air pressure.
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
Do not use hoses to pull equipment.
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 82 C (180 F) or below –40 C (–40 F).
Wear hearing protection when operating this equipment.
Do not lift pressurized equipment.
Comply with all applicable local, state, and national fire, electrical, and safety regulations.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.
Know the specific hazards of the fluid you are using.
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local, state and national guidelines.
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and solvent manufacturer.
Pipe and dispose of the exhaust air safely, away from people, animals, and food handling areas.
If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation in the separate pump instruction manual 308–553.
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.
Ground the equipment. Refer to Grounding on page 9.
If there is any static sparking or you feel an electric shock while using this equipment, stop pumping immediately.
Do not use the equipment until you identify and correct the problem.
Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being pumped.
Pipe and dispose of the exhaust air safely, away from all sources of ignition. If the diaphragm fails, the fluid is exhausted along with the air. See Air Exhaust Ventilation in the separate pump instruction manual 308–553.
Keep the work area free of debris, including solvent, rags, and gasoline.
Electrically disconnect all equipment in the work area.
Extinguish all open flames or pilot lights in the work area.
Do not smoke in the work area.
Do not turn on or off any light switch in the work area while operating or if fumes are present.
Do not operate a gasoline engine in the work area.
Installation
Assembling the Unit
When shipped, the pump is mounted upside down (see
Fig. 1). Before operating, perform the following procedure.
4
CAUTION
While performing step 1, have a helper hold the pump to keep it from falling when the attaching hardware is removed.
1. Remove the nuts (6), washers (5), and screws (4) holding the pump mounting bracket (2) to the stand (34). See Fig. 1.
2. Turn the bracket (2) so the pump is upright, and orient it as shown in Fig. 2. Attach the bracket (2) to the stand (34), using the screws (4), washers
(5) and nuts (6). Torque to 4–5 ft–lb (5.4–6.8 N.m).
3.
On Models 236–411 and 236–872, assemble the
Fluid Regulator Kit (items 17, 21, 24 and 32) as shown in Fig. 3.
22
1 Torque to 4-5 ft-lb (5.4-6.8 N.m).
2
Fig. 1
5, 6 2 34
01490A
34
1 4
5 6
01489
Fig. 2
4 308-229
Models 236–411 and 236–872 Only
1 Apply thread sealant to male threads.
Installation
32
1
21
1
17
24 1
Fig. 3
04977
308-229 5
Installation
General Information
1. The Typical Installations shown on page 7 are only guides for selecting and installing system components. Contact your Graco distributor or
Graco Technical Assistance (see back page) for assistance in planning a system to suit your needs.
2. Always use Genuine Graco Parts and Accessories, available from your Graco distributor. Refer to the Product Data Sheet for the pump, Form No.
305–528. If you supply your own accessories, be sure they are adequately sized and pressure rated for your system.
Accessories
WARNING
A bleed-type master air valve (B) is required in your system to relieve air trapped between this valve and the pump. Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury, including splashing in the eyes or on the skin, injury from moving parts, or contamination from hazardous fluids.
3. Use a compatible, liquid thread sealant or PTFE tape on all male threads. Tighten all connections firmly to avoid air or fluid leaks. Do not overtighten plastic threads.
A fluid drain valve (J) is required in your system to relieve pressure in the hose if it is plugged. (The fluid recirculation valve supplied with your sprayer will serve this purpose.) The drain valve reduces the risk of serious injury, including splashing in the eyes or on the skin, or contamination from hazardous fluids when relieving pressure. Install the valve close to the pump’s fluid outlet.
4. Reference numbers and letters in parentheses refer to the callouts in the Figures and the parts lists on pages 12–17.
WARNING swallowed.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or
1. Read TOXIC FLUID HAZARD on page 3.
2. Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the
Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
1. Install the air line accessories as shown in Fig. 4.
Mount these accessories on the wall or on a bracket. Be sure the air line supplying the accessories is grounded.
a. Locate one bleed-type master air valve (B) close to the pump and use it to relieve trapped air. See the WARNING above. Locate the other master air valve (E) upstream from all air line accessories and use it to isolate them during cleaning and repair.
b. The air line filter (F) removes harmful dirt and moisture from the compressed air supply.
2. Install an electrically conductive, flexible air hose
(C) between the accessories and the pump. Use a minimum 1/4” (6.3 mm) ID air hose. Screw an air line quick disconnect coupler (D) onto the end of the air hose (C) .
Do not connect the coupler (D) to the air inlet fitting (22, see Fig. 2) yet.
Hose Connections
1. Read the entire spray gun manual before connecting the hoses and operating the sprayer.
2. Connect a fluid hose (N) between the pump fluid outlet fitting and the fluid inlet of the spray gun (R).
See Fig. 4.
3. Connect an electrically conductive air hose (P) between the outlet fitting of the gun air regulator (G) and the air inlet of the spray gun (R).
6 308-229
R
E
F P
N
D
B
G
Y
S
Installation
L
C
M
H
A
J
K
Air Spray Typical Installation –
Models with Surge T ank
KEY
A Husky 307 Pump
B Bleed-Type Master Air Valve
(required for pump)
C Air Supply Line
D Air Line Quick Disconnect
E Master Air Valve (for accessories)
F Air Line Filter
G Gun Air Regulator
H Pump Air Regulator
J Fluid Drain Valve (required)
K Fluid Recirculation Line
L Fluid Suction Kit
M Surge Tank
N Gun Fluid Supply Hose
P Gun Air Supply Hose
R Air Spray Gun
S Floor Stand
Y Ground Wire (included)
See page 9 for grounding instructions.
NOTE: Some components shown are included with the sprayer, depending on the model. Refer to the parts lists on pages
12–17 for parts included in your sprayer.
04978
HVLP T ypical Installation –
Models with Fluid Regulator
KEY
A Husky 307 Pump
B Bleed-Type Master Air Valve
(required for pump)
C Air Supply Line
D Air Line Quick Disconnect
E Master Air Valve (for accessories)
F Air Line Filter
G Gun Air Regulator
H Pump Air Regulator
J Fluid Drain Valve (required)
K Fluid Recirculation Line
L Fluid Suction Kit
M Fluid Regulator
N Gun Fluid Supply Hose
P Gun Air Supply Hose
R Optimiser HVLP Spray Gun
S Floor Stand
Y Ground Wire (included)
See page 9 for grounding instructions.
NOTE: Some components shown are included with the sprayer, depending on the model. Refer to the parts lists on pages
12–17 for parts included in your sprayer.
E
F
S
Y
D
B
A
H
G
C
M
L
J
P
N
R
K
Fig. 4
04979
308-229 7
Notes
Installation
Grounding
WARNING
FIRE AND EXPLOSION HAZARD
This pump must be grounded. Before operating the pump, ground the system as explained below. Also read the section FIRE OR EXPLOSION HAZARD on page 3.
2.
Air and fluid hoses: Use only electrically conductive hoses.
3.
Spray gun: The spray gun and the gun air hose are grounded with a ground wire (33) connected between the gun air regulator and the pump grounding strap (Z).
4.
Object being sprayed: Follow your local code.
5.
Fluid supply container: Follow your local code.
To reduce the risk of static sparking, ground the pump and all other equipment used or located in the pumping area. Check your local electrical code for detailed grounding instructions for your area and type of equipment. Ground all of this equipment.
1.
Pump: One end of the ground wire (Y) is connected to the pump grounding strip (Z). Connect the clamp end of the ground wire to a true earth ground.
6.
Air compressor: Follow the manufacturer’s recommendations.
7.
Solvent pails used when flushing: Follow your local code. Use only metal pails, which are conductive. Do not place the pail on a non-conductive surface, such as paper or cardboard, which interrupts the grounding continuity.
Y
33
Z
04963
Fig. 5
Pressure Relief Procedure
Operation
1. Be sure the pump is properly grounded. Read
FIRE OR EXPLOSION HAZARD on page 3.
WARNING
PRESSURIZED EQUIPMENT HAZARD
The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you: are instructed to relieve the pressure, stop spraying, check or service any of the system equipment, or install or clean the spray tips.
2. Check all fittings to be sure they are tight. Be sure to use a compatible liquid thread sealant or PTFE tape on all male threads. Tighten the fluid inlet and outlet fittings snugly. Do not overtighten the fittings into the pump.
3. Place the suction tube in the fluid to be pumped.
4. Make sure the air regulators (G and H) and bleed valves (B and E) are closed. Open the fluid drain valve (J).
1. Shut off the air to the pump.
2. Trigger the spray gun.
3. Open the fluid drain valve to relieve all fluid pressure, having a container ready to catch the drainage.
Flush the Pump Before First Use
The pump was tested in water. If the test solution could contaminate the fluid you are pumping, flush the pump thoroughly with a compatible solvent. Follow the steps under Starting and Adjusting the Pump.
Starting and Adjusting the Pump
WARNING
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed. Do not lift a pump under pressure. If dropped, the fluid section may rupture. Always follow the Pressure Relief Procedure above before lifting the pump.
5. Connect the air line coupler (D) to the air inlet fitting.
6. With the gun air regulator (G) closed, open the bleed-type master air valves (B, E) and the pump air regulator (H).
7. Allow the pump to cycle slowly until all air is pushed out of the recirculation line and the pump is primed.
8. Point the spray gun (R) into a grounded metal pail, holding a metal part of the gun firmly to the side of the pail.
9. Trigger the air spray gun. Open the gun air regulator (G) and close the fluid drain valve (J). Allow the pump to cycle slowly until all air is pushed out of the fluid hose and gun.
If you are flushing, run the pump long enough to thoroughly clean the pump and hoses. Close the air regulator. Remove the suction tube from the solvent and place it in the fluid to be pumped.
10 308-229
Pump Shutdown
Operation
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 10.
Recirculation Line
The recirculation tube (K) drains unused fluid back into the fluid container, ensuring an even flow at the gun.
Recirculation also provides gentle fluid agitation. To recirculate fluid, open the drain valve (J) while you are spraying. To stop recirculation, close the valve.
Surge Tank (Models 235–366, 235–640, and 235–837)
At the end of the work shift, relieve the pressure.
Flushing and Storage
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 10.
WARNING
To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 10.
Flush the pump when necessary to prevent the fluid you are pumping from drying or freezing in the pump and damaging it. Use a compatible solvent.
The surge tank filter screen may require periodic cleaning. First, relieve the pressure.
Unscrew the surge tank cover from its base and remove the filter screen. Clean the screen with a compatible solvent and reinstall it in the surge tank.
Before storing the pump, always flush the pump and relieve the pressure.
An optional Viton gasket is supplied for the surge tank, for use in applications where the standard EPDM gasket is unsuitable.
308-229 11
Parts
1
2
3
4
7
8
5
6
9
Model 235–366, Series A
Includes items 1–34
Model 235–640, Series A
Includes items 1–41
Ref
No.
Part
No.
Description
10
11
12
13
13a
14
15
16
17
17a
17b
18
19
20
Qty
D31–211 PUMP, Husky 307; Acetal/
See 308–553 for parts
PTFE
188–169 BRACKET, pump mounting
108–175 CAP, tube
104–119 r ;
SCREW, cap, hex hd; 1/4–20 unc–2a;
0.875” (22 mm) long; sst
104–123 LOCKWASHER; 1/4” size; sst
102–025 NUT, hex; 1/4–20; sst
101–754 PLUG, pipe; 3/8 npt
103–473 TIE, recirculation tube
222–011 GROUND WIRE; 12 gauge (1.5 mm
25 ft (7.6 m); with clamp
108–190 GAUGE, air pressure;
2 ),
1
111–805
0–100 psi (0–7 bar)
110–209 NUT, regulator
111–804 REGULATOR, air;
0–125 psi (0–8.5 bar) pressure range 2
2
2
BLOCK, diverter
Includes item 13a 1
3 108–284 . O-RING; buna-N
111–807 ELBOW, tube fitting, 90 _ ; acetal;
111–864
111–811
1/4 npt(m) x ferrule nut for
0.25” (6.3 mm) OD tube
CONNECTOR, tube fitting; acetal;
3/8 npt(m) x ferrule nut for
0.5” (13 mm) OD tube
CONNECTOR, tube fitting; acetal;
2
2
6
1
3
6
6
1
1
4
111–793
111–884 . SCREEN, 20 mesh; sst
112–035 . GASKET; EPDM (standard part)
111–885
111–854
111–855
111–856
3/8 npt(m) x ferrule nut for
0.25” (6.3 mm) OD tube
TANK, surge; 1/2 npt(f); nylon
Includes items 17a and 17b
1
. GASKET; Viton r ;
(alternative to EPDM; shipped loose) 1
VALVE, ball; 3/8 npt (m x f); bronze
TEE; 3/8 npt(f) run x
3/8 npt(m) branch; cst
ELBOW, street; 3/8 npt (m x f); cst
1
1
1
1
1
1
Ref
No.
Part
No.
Description Qty
21
22
23
24
25
26
27
28
159–239 NIPPLE; 1/2 npt x 3/8 npt; cst
169–971 FITTING, air line; 3/8 npt(m)
188–077 NIPPLE; 1/4–18 npt x 1/4–18.6 sf; cst 1
188–091 NIPPLE; 1/2 npt x 3/8–18.6 sf; cst
1
1
188–093 BRACKET, air regulator
188–107 TUBE, inlet, air; nylon;
1
1
0.25” (6.3 mm) OD; 0.170” (4.3 mm) ID;
7.5” (191 mm) long 1
188–114 TUBE, suction; nylon;
0.5” (13 mm) OD x
0.375” (10 mm) ID; 30” (762 mm) long 1
181–173 TUBE, recirculation, fluid; nylon;
0.25” (6.3 mm) OD;
29
0.170” (4.3 mm) ID; 32” (813 mm) long 1
109–534 STRAINER, suction line; 3/8 npt(f);
30
20 mesh sst screen; nylon base
108–290 SCREW, machine;
8–32 x 1/4” (6.3 mm)
31 Y 189–220 LABEL, warning
33 223–324 GROUND WIRE; 12” (300 mm);
1
1
1
34
36
1
1
37
38
39
40
41 from gun air regulator to pump
218–743 STAND, pump
217–731 GUN, air spray; cst; see Manual 307–379 for parts
106–700 AIR CAP
236–410 HOSE KIT
Includes items 39–41
235–339 . HOSE, fluid; nylon; sst fittings;
3/8 npsm (fbe); 1/4” (6.3 mm) ID;
26 ft (7.9 m) long
210–867 . HOSE, air; buna-N; cst fittings
1/4 npsm (fbe); 5/16” (7.9 mm) ID;
25 ft (7.6 m) long
102–478 . TIE, hose
1
1
1
1
1
13
Y Replacement Danger and W arning labels, tags and cards are available at no cost.
Use only GENUINE GRACO PARTS AND ACCESSORIES.
12 308-229
Parts
Model 235–366, Series A
Includes items 1–34
Model 235–640, Series A
Includes items 1–41
Part of item 1 1
1
2
3
4
5
6
6 23
Torque to 35–55 in-lb (4.0–6.2 N.m). Do not over-torque.
Insert tube into connector (16) to full depth and tighten nut securely with wrench.
Insert tube into elbow (14) to full depth and tighten nut securely with wrench.
Insert tube into connectors (15) to full depth and tighten nut securely with wrench.
Torque to contact plus 1/2 turn.
Apply thread sealant to male threads.
31
25
5 11
12
6 22
1
6 14
13a
3 26
A
6 10
30
33
37
6
13
7
39
36
40
6
3
14
26
4
A
4 5 6
24 6
6 5
2
33 (Ref)
15 6
Part of item 17
17a
17b
17
21 6
20
19
9
18
16
28
6
6
6
6
2
8
4 27
3
41
34
15 6
29
04980A
Ref. No. 38 Hose Kit
Includes Items 39–41.
308-229 13
Parts
1
2
3
4
7
8
5
6
9
Model 235–837, Series A
Includes items 1–41
Ref
No.
Part
No.
Description
10
11
12
13
13a
14
15
16
17
17a
17b
18
19
Qty
D31–211 PUMP, Husky 307; Acetal/
See 308–553 for parts
PTFE
188–169 BRACKET, pump mounting
108–175 CAP, tube
104–119 r ;
SCREW, cap, hex hd; 1/4–20 unc–2a;
0.875” (22 mm) long; sst
104–123 LOCKWASHER; 1/4” size; sst
102–025 NUT, hex; 1/4–20; sst
101–754 PLUG, pipe; 3/8 npt
103–473 TIE, recirculation tube
222–011 GROUND WIRE; 12 gauge (1.5 mm
25 ft (7.6 m); with clamp
2 ),
1
108–190 GAUGE, air pressure;
110–209
111–804
111–805
0–100 psi (0–7 bar)
NUT, regulator
REGULATOR, air;
0–125 psi (0–8.5 bar) pressure range 2
BLOCK, diverter
Includes item 13a
2
2
1
6
1
6
6
3
108–284 . O-RING; buna-N
111–807 ELBOW, tube fitting, 90 _ ; acetal;
1/4 npt(m) x ferrule nut for
111–864
0.25” (6.3 mm) OD tube
CONNECTOR, tube fitting; acetal;
3/8 npt(m) x ferrule nut for
111–811
111–793
111–884
0.5” (13 mm) OD tube
CONNECTOR, tube fitting; acetal;
3/8 npt(m) x ferrule nut for
0.25” (6.3 mm) OD tube
TANK, surge; 1/2 npt(f); nylon
Includes items 17a and 17b
. SCREEN, 20 mesh; sst
3
2
2
1
112–035 . GASKET; EPDM (standard part)
111–885 . GASKET; Viton r ;
(alternative to EPDM; shipped loose) 1
237–534 VALVE, ball; 3/8 npt (m x f); sst
111–928 TEE; 3/8 npt(f) run x
3/8 npt(m) branch; sst
1
1
1
1
1
1
1
4
Ref
No.
Part
No.
Description Qty
20
21
22
23
24
25
26
27
112–026 ELBOW, street; 3/8 npt (m x f); sst
112–027 NIPPLE; 1/2 npt x 3/8 npt; sst
169–971 FITTING, air line; 3/8 npt(m) 1
188–077 NIPPLE; 1/4–18 npt x 1/4–18.6 sf; cst 1
188–380 NIPPLE; 1/2 npt x 3/8–18.6 sf; sst
1
1
1
188–093 BRACKET, air regulator
188–107 TUBE, inlet, air; nylon;
1
0.25” (6.3 mm) OD; 0.170” (4.3 mm) ID;
7.5” (191 mm) long 1
188–114 TUBE, suction; nylon;
0.5” (13 mm) OD x
0.375” (10 mm) ID; 30” (762 mm) long 1
28
29
188–173 TUBE, recirculation, fluid; nylon;
0.5” (13 mm) OD; 72” (1.83 m) long 1
109–534 STRAINER, suction line; 3/8 npt(f);
20 mesh sst screen; nylon base 1
30 108–290 SCREW, machine;
8–32 x 1/4” (6.3 mm)
31 Y 189–220 LABEL, warning
33
34
38
39
223–324 GROUND WIRE; 12” (300 mm); from gun air regulator to pump
218–743 STAND, pump
236–410 HOSE KIT
Includes items 39–41
235–339 . HOSE, fluid; nylon; sst fittings;
1
1
1
1
1
40
41
3/8 npsm (fbe); 1/4” (6.3 mm) ID;
26 ft (7.9 m) long
210–867 . HOSE, air; buna-N; cst fittings;
1/4 npsm (fbe); 5/16” (7.9 mm) ID;
25 ft (7.6 m) long
102–478 . TIE, hose
1
1
13
Y Replacement Danger and W arning labels, tags and cards are available at no cost.
Use only GENUINE GRACO PARTS AND ACCESSORIES.
14 308-229
Model 235–837, Series A
Includes items 1–41
3
4
5
6
1
2
Torque to 35–55 in–lb (4.0–6.2 N.m). Do not over-torque.
Insert tube into connector (16) to full depth and tighten nut securely with wrench.
Insert tube into elbow (14) to full depth and tighten nut securely with wrench.
Insert tube into connectors (15) to full depth and tighten nut securely with wrench.
Torque to contact plus 1/2 turn.
Apply thread sealant to male threads.
31
25
5 11
6 23
12
1
6 14
6 22
13a
3 26
A
6 10
30
33
4
13
7
A
6
14
3 26
Parts
24 6
6 5
2
33 (Ref)
15 6
4 5 6
Part of item 17
Part of item 1 1
17a
17b
17
21 6
20 6
19 6
9
18 6
16 6
28 2
8
4 27
3
15 6
29
34
41
40
39
04981A
Ref. No. 38 Hose Kit
Includes Items 39–41.
308-229 15
Parts
Model 236–872, Series A
Includes items 1–34
Model 236–411, Series B
Includes items 1–41
Ref
No.
Part
No.
Description
1
2
3
4
7
8
5
6
9
10
11
12
13
13a
14
15
16
17*
18
19
21*
22
Qty
D31–211 PUMP, Husky 307; Acetal/
See 308–553 for parts
PTFE
188–169 BRACKET, pump mounting
108–175 CAP, tube
104–119 r ;
SCREW, cap, hex hd; 1/4–20 unc–2a;
0.875” (22 mm) long; sst
104–123 LOCKWASHER; 1/4” size; sst
102–025 NUT, hex; 1/4–20; sst
101–754 PLUG, pipe; 3/8 npt
103–473 TIE, recirculation tube
222–011 GROUND WIRE; 12 gauge (1.5 mm
25 ft (7.6 m); with clamp
108–190 GAUGE, air pressure;
2 ),
1
111–805
0–100 psi (0–7 bar)
110–209 NUT, regulator
111–804 REGULATOR, air;
0–125 psi (0–8.5 bar) pressure range 2
2
2
BLOCK, diverter
Includes item 13a 1
3 108–284 . O-RING; buna-N
111–807 ELBOW, tube fitting, 90 _ ; acetal;
111–864
111–811
1/4 npt(m) x ferrule nut for
0.25” (6.3 mm) OD tube
CONNECTOR, tube fitting; acetal;
3/8 npt(m) x ferrule nut for
0.5” (13 mm) OD tube
CONNECTOR, tube fitting; acetal;
2
2
6
1
3
6
6
1
1
4
3/8 npt(m) x ferrule nut for
0.25” (6.3 mm) OD tube
236–449 REGULATOR, fluid; acetal;
3–30 psi (0.2–2.1 bar) pressure range
See manual 308–325
237–534 VALVE, ball; 3/8 npt (m x f); sst
111–928 TEE; 3/8 npt(f) run x
3/8 npt(m) branch; sst
188–089 NIPPLE; 3/8 npt x 3/8–18.6 sf; sst
169–971 FITTING, air line; 3/8 npt(m)
1
1
1
1
1
1
Ref
No.
23
24*
25
26
Part
No.
Description Qty
* These parts are included in Fluid Regulator Kit 235–344.
Y Replacement Danger and W arning labels, tags and cards are available at no cost.
Use only GENUINE GRACO PARTS AND ACCESSORIES.
1
1
16 308-229
Model 236–872, Series A
Includes items 1–34
Model 236–411, Series B
Includes items 1–41
3
4
5
6
1
2
Torque to 35–55 in–lb (4.0–6.2 N.m). Do not over-torque.
Insert tube into connector (16) to full depth and tighten nut securely with wrench.
Insert tube into elbow (14) to full depth and tighten nut securely with wrench.
Insert tube into connectors (15) to full depth and tighten nut securely with wrench.
Torque to contact plus 1/2 turn.
Apply thread sealant to male threads.
Parts
31
6 14
3 26
6 10
5 11
12
A
13
7
6 22
1
6 14
13a
3 26
A
4
33
30
23
6
4 5 6
* These parts are included in
Fluid Regulator Kit 235–344.
6 5
2
Part of item 1 1
25
15
33 (Ref)
6
17*
24* 6
32* 6
21* 6
19 6
9
18 6
16 6
8
28 2
4 27
3
34
15 6
29
41
40
39
Ref. No. 38 Hose Kit
Includes Items 39–41.
04982A
308-229 17
Manual Change Summary
The following parts are changed in this revision:
Assembly
Changed
All models
All models
Part
Status
New
Old
New
Ref
No.
9
31
31
Part No.
Name
222–011
187–732
189–220
Ground wire and clamp
Warning label
Warning label
The following additional changes are made in this revision:
Page 1: The mark is added.
Page 6: In step 2 in Hose Connections , the words electrically conductive are deleted.
Page 9: Pump grounding instructions are updated to include ground wire and clamp, Part No. 222–011.
Page 20: “Sound Data” and “Operating Temperature Range” are added to Technical Data .
18 308-229
Models 235–366, 235–640, and 235–837
Dimensions
24.2 in.
(615 mm)
01488
17.4 in.
(442 mm)
Models 236–411 and 236–872
13.2 in.
(335 mm)
17.4 in.
(442 mm)
26.6 in.
(676 mm)
13.2 in.
(335 mm)
308-229
04993
19
Technical Data
Wetted Parts
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See 308–553
Spray Gun (235–640 only)
Fluid Hoses
Hose Couplings
235–366 and 235–640
. . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . .
235–837, 236–411, and 236–872
Surge Tank . . . . .
Fluid Regulator (236–411,236–872)
Fittings
. . . . . . .
See 307–379 nylon carbon steel stainless steel nylon, EPDM, or Viton , stainless steel
. . . . . . . See 308–325
235–366, 235–640 . . . . . . .
235–837, 236–411, 236–872
Tubing acetal, carbon steel, bronze
. . . . . acetal, stainless steel
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . nylon
Maximum Fluid Working Pressure . . . . . . . . . . 100 psi (7 bar)
Air Pressure Operating Range
Pump Air Inlet Size
1 gpm (3.8 lpm)
. . . . . . . 15–100 psi (1–7 bar)
. . . . . . . . . . . . . . . . . . . . . . . . . . .
Pump Fluid Inlet and Outlet Size.
* Sound Data
. . . . . . . . . . . . . . .
Pump sound level at 100 psi (7 bar), full flow
Pump sound level at 70 psi (4.8 bar),
. . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1/4 npt(f)
3/8 npt(f)
85 dB(A)
78 dB(A)
Operating Temperature Range: 40 to 150 F (4.4
to 65.5
C)
* Tested to CAGI-PNEUROP–1969
PTFE and V iton
The Graco Warranty and Disclaimers
WARRANTY
Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation.
DISCLAIMERS AND LIMITATIONS
The terms of this warranty constitute purchaser’s sole and exclusive remedy and are in lieu of any other warranties (express or implied), including warranty of merchantability or warranty of fitness for a particular purpose , and of any non–contractual liabilities, including product liabilities, based on negligence or strict liability. Every form of liability for direct, special or consequential damages or loss is expressly excluded and denied. In no case shall Graco’s liability exceed the amount of the purchase price.
Any action for breach of warranty must be brought within two (2) years of the date of sale.
EQUIPMENT NOT COVERED BY GRACO WARRANTY
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose , with respect to accessories, equipment, materials, or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any, of their manufacturer.
Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
Graco Phone Numbers
TO PLACE AN ORDER , contact your Graco distributor, or call this number to identify the distributor closest to you: 1–800–367–4023 Toll Free
FOR TECHNICAL ASSIST ANCE, service repair information or assistance regarding the application of
Graco equipment: 1–800–543–0339 Toll Free
Sales Offices: Atlanta, Chicago, Detroit, Los Angeles
Foreign Offices: Belgium, Canada, England, Korea, Switzerland, France, Germany, Hong Kong, Japan
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441
PRINTED IN U.S.A. 308–229 September 1992, Revised September 1995
3X8–229
Rev. J
Supersedes Rev. H
Parts Change Notice
Some parts in Rev. H of manual 308–229 have changed but have not yet been changed in the instruction manual. Please note the changes below and mark them in your manual, or keep this sheet with your manual.
Assembly No.
All Models
Series
Letter
Change
–
Part That
Changed
D31–211 1
Ref
No.
Part Description Description of Change
PUMP, Husky 307; acetal/ PTFE
Changed to Model No. D31–331:
PUMP; Husky 307; SST/ PTFE
All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.
10 SEP 96
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