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Stationmaster L-Shaped Desk

Model 5 426454

Table of Contents

Part Identification

Hardware Identification

Assembly Steps

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Safety

Warranty

Part Identification

29-32

33-36

37-38

39

2-3

4-5

6-28

Assembly Tools Required

No. 2 Phillips Screwdriver

Tip Shown Actual Size

å While not all parts are labeled, some of the parts will have a label or an inked letter on the edge to help distinguish similar parts from each other. Use this part identification to help identify similar parts.

A SHELF (1)

B BOTTOM (1)

C UPRIGHT (1)

D RIGHT END (1)

E BACK (1)

F SMALL DRAWER FRONT (1)

G SMALL LEFT DRAWER SIDE (1)

H SMALL RIGHT DRAWER SIDE (1)

J SMALL DRAWER BACK (1)

K SMALL DRAWER BOTTOM (1)

L LARGE DRAWER FRONT (1)

M LARGE LEFT DRAWER SIDE (1)

N LARGE RIGHT DRAWER SIDE (1)

O LARGE DRAWER BACK (1)

P DRAWER BOX FRONT (1)

Q LARGE DRAWER BOTTOM (1)

R LARGE TOP (1)

S SMALL TOP (1)

T LARGE MODESTY PANEL (1)

U SMALL MODESTY PANEL (1)

V LEG (1)

W LEFT END (1)

X BRACE (1)

Page 2

Part Identification Now you know our ABCs.

W

R

S

V

U

T

X

G

F

K

J

H

C

A

E

B

D

L

M

P

Q

O

N

Page 3

Hardware Identification

å Screws are shown actual size. You may receive extra hardware with your unit.

1

(EXTENSION SET SHOWN SEPARATED)

NARROW EXTENSION

RAIL - 2

2 NARROW EXTENSION

SLIDE - 2

3 WIDE EXTENSION

RAIL - 2

4 WIDE EXTENSION

SLIDE - 2

5 CAM SCREW - 14 6 HIDDEN CAM - 14 7

WIDE WOOD

DOWEL - 12

8 THIN WOOD DOWEL - 8

9 FILE GLIDE - 2 10

GROMMET

WITH CAP- 2

11 KNOB SET - 2

12 TIE PLATE - 1 13 APPLIQUE CARD - 1 14 L-WRENCH - 1

Page 4

Hardware Identification

å Screws are shown actual size. You may receive extra hardware with your unit.

15 2-1/3" HEX HEAD SCREW - 8 16 1-9/16" PAN HEAD SCREW - 4

17 1-9/16" HEX HEAD SCREW - 2 18 1-3/16" FLAT HEAD SCREW - 12

19 1" HEX HEAD SCREW - 9

21 13/16" MACHINE SCREW - 2

23 1/2" HEX HEAD SCREW - 1

20 1" PAN HEAD SCREW - 4

22 9/16" PAN HEAD SCREW - 4

24 1/2" FLAT HEAD SCREW - 24

Page 5

Hardware Usage Guide

HOW TO USE A HIDDEN CAM & CAM SCREW OR CAM DOWEL

1.

NOTE: Various CAM SCREWS or a CAM DOWEL may be used.

Turn the CAM SCREW or gently tap the CAM DOWEL until the shoulder is against the surface of the part.

Cam Screws Cam Dowel

2.

Arrow

Push a HIDDEN CAM into the part. The arrow in the

HIDDEN CAM must point toward the hole in the edge of the board.

Hole

3.

Insert the CAM SCREW or CAM DOWEL into the

HIDDEN CAM. Tighten the HIDDEN CAM.

1

2

Page 6

Step 1

å

å

å

Assemble your unit on a carpeted floor or on the empty carton to avoid scratching your unit or the floor.

Turn four CAM SCREWS (5) into the SHELF (A).

Push four HIDDEN CAMS (6) into the UPRIGHT (C) and

RIGHT END (D).

5

Some assembly

(and snacks) required.

A

6

C

D

6

Page 7

Step 2

å

å

å

å

å

Separate the WIDE EXTENSION SLIDES (4) from the WIDE EXTENSION RAILS (3) as shown in the diagram below. Be prepared, the parts are greasy.

Separate the NARROW EXTENSION SLIDES (2) from the NARROW EXTENSION RAILS (1) as shown in the diagram below. Be prepared, the parts are greasy.

Fasten the EXTENSION RAILS (1 and 3) to the UPRIGHT (C) and RIGHT END (D). Use twelve 1/2" FLAT

HEAD SCREWS (24).

NOTE: For each WIDE EXTENSION RAIL, turn a SCREW into the hole shown in the enlarged diagram.

Then, slide the inner cartridge of the WIDE EXTENSION RAIL in to find the other holes that line up with the holes in the RIGHT END and UPRIGHT. Turn a SCREW into these holes.

NOTE: The EXTENSION SLIDES will be used later for the DRAWERS.

1 2

Push the release lever up or down and pull the SLIDE from the RAIL.

4 3

24

1/2" FLAT HEAD SCREW

(12 used in this step)

Open end

This hole must be here.

3

Surface with HIDDEN C

AMS

C

1

1

3

D

Open end

These bumpers must be here.

Page 8

Step 3

å

å

å Insert four WIDE WOOD DOWELS (7) into the SHELF (A).

Fasten the SHELF (A) to the UPRIGHT (C) and RIGHT

END (D). Tighten four HIDDEN CAMS.

NOTE: Be sure the WOOD DOWELS in the SHELF insert into the holes in the UPRIGHT and RIGHT END.

These bumpers must be here.

A

Surf ace with

HIDDEN C

AMS

C

Surf ace without

HIDDEN C

AMS

D

Edge without holes

(4 used)

7

Page 9

Step 4

å

å Insert four WIDE WOOD DOWELS (7) into the BACK (E).

Insert the WOOD DOWELS in one edge of the BACK (E) into the SHELF (A)

E

(4 used)

7

E

C

A

D

Page 10

Step 5

å

å

å

Insert four WIDE WOOD DOWELS (7) into the

UPRIGHT (C) and RIGHT END (D).

Fasten the BOTTOM (B) to the UPRIGHT (C) and RIGHT

END (D). Use four 1-9/16" PAN HEAD SCREWS (17).

NOTE: Be sure the WOOD DOWELS in the UPRIGHT,

RIGHT END, and BACK (E) insert into the holes in the BOTTOM.

C

D

B

16

1-9/16" PAN HEAD SCREW

(4 used in this step)

E

(4 used)

7

Page 11

Step 6

å

å

Insert two HIDDEN CAMS (6) into the SMALL

MODESTY PANEL (U).

Fasten the LEG (V) to the SMALL MODESTY

PANEL (U). Tighten two 2-1/3" HEX HEAD SCREWS (15) using the L-WRENCH (14).

V

15

2-1/3" HEX HEAD SCREW

(2 used in this step)

14

U

Curved edge

6

Page 12

Step 7

å

å Carefully stand your unit upright.

Fasten the SMALL MODESTY PANEL (U) to the

UPRIGHT (C). Tighten two 2-1/3" HEX HEAD

SCREWS (15) using the L-WRENCH (14).

15

2-1/3" HEX HEAD SCREW

(2 used in this step)

14

U C

Page 13

Step 8

å

å

Insert four HIDDEN CAMS (6) into the LARGE

MODESTY PANEL (T).

Fasten the LEFT END (W) to the LARGE MODESTY

PANEL (T). Tighten two 2-1/3" HEX HEAD SCREWS (15) using the L-WRENCH (14).

6

Curved edge

T

W

Page 14

15

2-1/3" HEX HEAD SCREW

(2 used in this step)

14

Step 9

å Fasten the LARGE MODESTY PANEL (T) to the LEG (V).

Tighten two 2-1/3" HEX HEAD SCREWS (15) using the L-WRENCH (14).

T

V

15

2-1/3" HEX HEAD SCREW

(2 used in this step)

14

Page 15

Step 10

å

å

First, fasten the BRACE (X) to the SMALL MODESTY

PANEL (U). Tighten one 1/2" HEX HEAD SCREW (23) using the L-WRENCH (14).

Then, fasten the BRACE (X) to the LEFT END (W). Tighten one 1" HEX HEAD SCREW (19) using the L-WRENCH (14).

23

1/2" HEX HEAD SCREW

(1 used for the MODESTY PANEL)

X

Tab facing downwards

U

Page 16

W

14

1" HEX HEAD SCREW

(1 used for the LEFT END)

19

Step 11

å

å NOTE: Position parts exactly as shown.

Turn six CAM SCREWS (5) into the TOPS (R and S).

5

R

S

5

Page 17

Step 12

å

å

å

å

å

NOTE: You should start each SCREW a few turns before completely tightening any of them.

Fasten the TOPS (R and S) to the MODESTY PANELS (T and U). Tighten six HIDDEN CAMS.

Fasten the SMALL TOP (S) to the LEFT END (W). Tighten two 1-9/16" HEX HEAD SCREWS (17) using the L-WRENCH (14).

Fasten the SMALL TOP (S) to the BRACE (X). Tighten three 1" HEX HEAD SCREWS (19) using the L-WRENCH (14).

Fasten the LARGE TOP (R) to the UPRIGHT (C), RIGHT END (D), and BRACE (X). Tighten five 1" HEX HEAD SCREWS

(19) using the L-WRENCH (14).

R

S

U

T X

W

Page 18

17

1-9/16" HEX HEAD SCREW

(2 used for the LEFT END)

1" HEX HEAD SCREW

(8 used BRACE and LARGE TOP)

19

14

C

D

Step 13

å Fasten the TIE PLATE (12) to the TOPS (R and S). Use four

9/16" PAN HEAD SCREWS (22).

Now might be a good time to refresh your drink.

S

12

22

9/16" PAN HEAD SCREW

(4 used in this step)

R

Page 19

Step 14

å

å

Turn four CAM SCREWS (5) into the SMALL

DRAWER FRONT (F).

Push four HIDDEN CAMS (6) into the SMALL

DRAWER SIDES (G and H).

5

F

G

6

H

Page 20

1

Step 15

G

Groove

2

With the palm of your hand, tap the DRAWER BOTTOM down into the groove.

G

Unfinished sur face

K

J H

3

18

BLACK 1-3/16" FLAT HEAD SCREW

(4 used in this step)

å Fasten the SMALL DRAWER SIDES (G and H) to the

SMALL DRAWER BACK (J). Use four 1-3/16" FLAT

HEAD SCREWS (18).

H

J

å Slide the SMALL DRAWER BOTTOM (K) into the grooves in the SMALL DRAWER SIDES (G and H) and SMALL

DRAWER BACK (J).

G

K

H

F

Be sure the DRAWER

BOTTOM inserts into the

DRAWER FRONT groove.

å

å Fasten the SMALL DRAWER FRONT (F) to the SMALL DRAWER SIDES (G and H). Tighten four HIDDEN CAMS.

NOTE: Be sure the DRAWER BOTTOM (K) inserts into the groove of the SMALL DRAWER FRONT (F).

Page 21

Step 16

å

å

å

Fasten a KNOB SET (11) to the

SMALL DRAWER FRONT (F). Use one 13/16"

MACHINE SCREW (21).

Fasten the NARROW EXTENSION SLIDES (2) to the

SMALL DRAWER SIDES (G and H). Use six 1/2" FLAT

HEAD SCREWS (24).

NOTE: Use the exact holes shown.

21

13/16" MACHINE SCREW

(1 used for the KNOB SET)

24

1/2" FLAT HEAD SCREW

(6 used for the SLIDES)

2

G

Open end

11

F

H

2

Open end

Page 22

Step 17

å

å

Insert four THIN WOOD DOWELS (8) into the holes shown in the LARGE DRAWER BACK (O) and DRAWER

BOX FRONT (P).

Fasten the LARGE DRAWER SIDES (M and N) to the LARGE DRAWER BACK (O) and DRAWER BOX FRONT (P). Use eight 1-3/16" FLAT HEAD SCREWS (18)

18

1-3/16" FLAT HEAD SCREW

(8 used in this step)

Groove

8

(4 used)

N

P

Unfinished edge

O

M

18

Page 23

Step 18

å

å

å

å

Slide the LARGE DRAWER BOTTOM (Q) into the grooves in the LARGE DRAWER SIDES (M and N) and LARGE

DRAWER BACK (O).

Carefully flip the drawer over.

Press the FILE GLIDES (9) onto the edges of the LARGE

DRAWER BACK (O) and DRAWER BOX FRONT (P).

Fasten a KNOB SET (11) to the LARGE DRAWER

FRONT (F). Use one 13/16" MACHINE SCREW (21).

1 N

Unfinished sur

Q

face

M

O

FLIP

O VE R

2

M

9

P

O

N

9

11

3

L

21

13/16" MACHINE SCREW

(1 used in this step)

Page 24

Step 19

å

å

Insert four THIN WOOD DOWELS (8) into the LARGE

DRAWER SIDES (M and N).

Fasten the LARGE DRAWER FRONT (L) to the DRAWER

BOX FRONT (P). Use four 1" PAN HEAD SCREWS (20).

20

1" PAN HEAD SCREW

(4 used in this step)

L

P

M

N

Groove

8

(4 used)

Page 25

Step 20

å

å

Fasten the WIDE EXTENSION SLIDES (4) to the LARGE

DRAWER SIDES (M and N). Use six 1/2" FLAT

HEAD SCREWS (24).

NOTE: Use the exact holes shown.

Almost time to celebrate! With a nap.

4

Open end

M

N

4

Open end

24

1/2" FLAT HEAD SCREW

(6 used in this step)

Page 26

Step 21

å

å

To insert a drawer into your unit, line up the EXTENSION

SLIDES on the drawer with the EXTENSION RAILS on the unit and push the drawer into the unit until the drawer is fully inserted. The drawer will push in hard until it is all the way in, then it will slide in and out easier.

Insert two GROMMETS WITH CAPS (10) into the large holes in the TOPS (R and S)

10

S

R

10

L

F

Page 27

Step 22

å

å

å

Peel APPLIQUES from the APPLIQUE CARDS (13) and stick them onto each visible HIDDEN CAM.

NOTE: Please read the back pages of the instruction booklet for important safety information.

This completes assembly. Clean with a damp cloth. Wipe dry.

Page 28

40 lb s.

35 lbs.

13

3 used

To cover HIDDEN CAMS

50 lb s.

15 lbs.

15 lbs.

WARNING

Please use your furniture correctly and safely. Improper use can cause safety hazards, or damage to your furniture or household items. Carefully read the following chart.

Look out for:

• Overloaded shelves or drawers.

• Improper loading can cause the product to be top-heavy.

• Improperly moving furniture that is not designed and equipped with casters.

• Placing TVs on furniture items that are not designed to support a television is hazardous.

What can happen:

• Risk of injury.

• Top-heavy furniture can tip over.

• Overloaded shelves and drawers can break.

• Furniture can tip over or break if improperly moved.

• Physical injury. Furniture can be very heavy.

• Breakage of tops - particularly with double pedestal furniture (drawers at both ends).

• Risk of injury or death. TVs can be very heavy. Plus the weight and location of the picture tube tends to make TVs unbalanced and prone to tipping forward.

How to avoid the problem:

• Never exceed the weight limits shown in the instructions.

• Work from bottom to top when loading shelves and drawers. Place the heavier items on the lower shelves or in lower drawers.

• Unload shelves and drawers from top to bottom before moving the unit.

• Do not push furniture, especially on a carpeted floor. Have a friend help you lift the item and set it in place.

• Provide support to the center section of the top when lifting the furniture.

• This product is not designed to support a television.