A130

Programmable Controller

User Manual

A91M.12-271 857.21-0291

Translation of the German Description

A91V.12-234815.21-0890

ii

Notes

Application Note

Caution The relevant regulations must be observed for control applications involving safety requirements.

For reasons of safety and to ensure compliance with documented system data, repairs to components should be performed only by the manufacturer.

Training

AEG offers suitable training that provides further information concerning the system

(see addresses).

Data, Illustrations, Alterations

Data and illustrations are not binding. We reserve the right to alter our products in line with our policy of continuous product development. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us by using the form on the last page of this publication.

Addresses

The addresses of our Regional Sales Offices, Training Centers, Service and Engineering Sales Offices in Europe are given at the end of this publication.

Copyright

All rights reserved. No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including copying, processing or any information storage, without permission in writing by the AEG Aktiengesellschaft. You are not authorized to translate this document into any other language.

Trademarks

All terms used in this user manual to denote AEG products are trademarks of the AEG

Aktiengesellschaft.

© 1990 AEG Aktiengesellschaft.

21

21

Terminology

Note This symbol emphasizes very important facts.

Caution This symbol refers to frequently appearing error sources.

Warning This symbol points to sources of danger that may cause financial and health damages or may have other aggravating consequences.

Expert This symbol is used when a more detailed information is given, which is intended exclusively for experts (special training required). Skipping this information does not interfere with understanding the publication and does not restrict standard application of the product.

Path This symbol identifies the use of paths in software menus.

Figures are given in the spelling corresponding to international practice and approved by SI (Système International d‘ Unités).

I.e. a space between the thousands and the usage of a decimal point (e.g.: 12 345.67).

Objectives

This is the basic document for the A130. It describes the scope of performance of the programmable controller and supplies the user with all the information to build up the system for standard applications and load the user logic. The following are described:

Configuration (number of I/O points, programming panels, operating panels)

Hardware layout

Connection of the power supply

I/O field wiring

Procedure during the initial start-up iii

iv

Arrangement of This Guide

Chapter 1 General

This chapter describes performance features and functionality of the A130 (programming, operating, networking). Emphasis is placed on the question “What can be achieved using the A130 and where are the limits to its performance”. Concrete instructions regarding handling will not be specified here - chapter 3 deals with these instructions thoroughly.

The following points are handled in detail:

Structure (layout limits, hardware modules)

Networking possibilities with other programmable controllers

Connectable printers, programming and operating panels

Overview of available software

Chapter 2 Operating

This chapter deals exclusively with the themes which are relevant to the operator of an

A130 which runs on the process arranged according to operating and display elements as well as simple maintenance work. It shows how to build an operator interface and supplies references which are of importance when programming system/user-specific operating instructions and maintenance plans for the A130.

Chapter 3 Configuration

This chapter contains detailed configuration descriptions, hardware settings as well as structural guidelines with advice regarding the system start-up.

Chapter 4 Specifications

All the technical data regarding the A130 according to VDI guideline 2880 Bl.1 is summarized in this chapter.

Chapter 5 Earthing and EMC Measures

This chapter gives basic information on earthing and EMC measures.

21

21

Related Documents

With the automation devices A130, A350 and A500 AEG offers a family of control devices which are constructed as a series in terms of increasing performance level and are compatible in many fields with regard to hard- and software. These facts are taken into consideration in the documentation copy shown on vi, which is divided into the four following main areas:

Automation devices

In this publication the reader will find all the necessary information required for preparing the automation device so that programming can begin.

Process periphery

In a total of three publications the descriptions of the components are summarized which are used for constructing the I/O periphery (I/O components, extension component carriers, power supplies, cable, ...).

Software incorporated in devices

In a total of six publications the software integrated into the central processing module is documented (Bsdol-functions, Dolog B modules).

Program device software

Here the PADT supported program packages are described which are available as an alternative to programming and initial operational assistance of the PC. The different software packages are available both on 3 1 /

2

” as well as on 5 1 /

4

” disks.

v

Automation device

(central part)

Process periphery

A130

Modular Automation Device

A91V.12-234 585

DEA-H1, DEA-K1

Decentralized Extension

Assembly for A030, A130 / A350 / A500

A91V.12-234 820

A350

Modular Automation Device

A91V.12-234 678

A500

Modular Automation Device

A91V.12-

Process Peripherals

Front Connection Technology for A130 / A350 / A500

A91V.12-271 613

Process Peripherals

Rear Connection Technology for A350 / A500

A91V.12-

Software incorporated in devices

Programming Dolog A for A030 / A130

A91V.12-

Dolog B Basic Module for A350 / A500

A91V.12-234 731

Mass Flow,

Sequence Control

System for A350 / A500

A91V.12-234 561

Operating Functions

Bsdol B2 for A350 / A500

A91V.12-234 730

MMI Module and

Function for A350 / A500

(TESY)

A91V.12-232 026

Device Couplings for A350 / A500

A91V.12-232 028

Dolog B Regulations for A350 / A500

A91V.12-232 260

Dolog AKF for A030 / A130

Programming device software

E-Nr. 424-247 139

MMI Editor for

A350 / A500

(TESY)

E-Nr. 424-

Dolog AKF for A350 / A500

E-Nr. 424-

Designed Device

Coupling for KOS 130

COM

E-Nr. 424-

Dolog B for A350 / A500

E-Nr. 424-

Designed Device

Coupling for A350 / A500

COM

E-Nr. 424-

SW - Archiving for A350/A500

Systems (Archives)

E-Nr. 424-

EDITOR for A350 / A500

Systems

E-Nr. 424-

Initial Operation

Assistance for A350 / A500

SETUP LOOP CTRL.

E-Nr. 424-

INSTAL for Programming

Unit

E-Nr. 424-

The diagram provides the survey of all the publications concerned with design and the programming of the automation devices A130, A350, and A500. Here the shaded volumes are those of interest to the A130 operator.

Please use the documentation survey to check whether all configuration documents are available.

vi

21

21

Table of Contents

Chapter 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1

1.1

1.2

1.2.1

1.4.1

1.5

Introduction

1.2.4

Software Level (EPROM)

1.3

Coupling

Diagram)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Functional Design

1.2.2

Central Design

1.2.3

Remote Design

Programming Units

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4

Program Design

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

View of the Modules

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Program Commands (Operation, Operand)

1.5.1

Programming Units for Dolog A

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.4.2

Programming Language Dolog A (Instruction List) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5.2

1.5.3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming Units for Dolog AKF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EPROM Writing Stations EPS 256, EPS 2000

1.6

Working Method

1.6.1

Functioning Sequence

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

9

6

8

3

3

2

3

9

10

1.4.3

Programming Language Dolog AKF (Instruction List, Ladder Diagram, Functional Block

1.6.1.1

Memory

1.6.1.2

CPU

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.1.3

I/O Modules

1.6.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Processing the Instruction List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6.3

Remote Instruction List with ALU 130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12

14

14

15

10

11

11

11

15

15

16

16

Chapter 2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

2.1

Switching the Automation Device on and off

2.2

2.2.1

ALU 130 or ALU 131

2.2.2

DNP 105 or BIK 112

2.2.3

KOS 130 or KOS 131

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Indicators and Interventions without Additional Devices . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3

2.3.1

Operating Units

2.3.1.1

Printers

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation with Additional Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.1.2

EPROM Writing Stations

2.3.2

Operating Functions

2.3.2.2

Testing the Program

2.3.2.3

Error Protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.3

Error Messages

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2.3.2.1

Organisation Functions

2.3.3.1

A

2.3.3.2

B

2.3.3.3

C

2.3.3.4

D

2.3.3.5

E

2.3.3.6

I

2.3.3.7

J

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

25

25

25

20

21

21

23

26

26

27

27

27

19

20

20

20

18

18

18

19

Table of Contents vii

2.3.3.8

L

2.3.3.9

M

2.3.3.10

P

2.3.3.11

S

2.3.3.12

T

2.3.3.13

U

2.3.3.14

W

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

27

27

27

28

28

28

28

Chapter 3 Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

3.1

Designating I/O Module Numbers

3.2

Layout of Power Supply

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

33

3.2.1

Connection Diagram for the UB-Supply of the Modules and Sensors (24 VDC) . . . .

34

3.2.2

Connection Diagram of the Working Voltage Supply (US = 24 VDC / L = 230 VAC) 40

3.3

Start-Up Characteristics

3.4

3.5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Layout of an Operator Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting, Settings, Earthing and EMC

3.5.1

Settings at Modules

3.5.2

Additional Earthing Measures

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.5.2.1

Improving EMC Immunity on Modules

3.5.2.2

Modnet 1/SFB Discharge Measures

3.5.2.3

3.5.3

3.6

Surge Voltage Protection for SystemFieldBus Cable Outside Buildings

Electrical Connection

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Check List for the Initial Putting into Operation

. . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.7

Documenting and Archiving

3.7.1

Hardware Settings

3.7.2

User Program with Additional Information

3.7.3

Archiving

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

54

55

57

57

61

62

50

50

51

53

47

47

47

48

Chapter 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

63

viii

4.1

4.2

Supply Interface

4.2.1

Limit for 24 VDC

4.3

4.3.1

4.3.2

4.4

4.4.1

Application Program

Process Interfaces

Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Outputs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Data Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Programming Interface (RS 232 C) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.4.2

SystemFieldBus According to RS 485

65

66

67

67

64

64

64

65

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

67

Use 4.4.3

PLB (Parallel Local Bus)

67

4.4.4

4.5

Coupling Interface (RS 232 C / Current Loop / Telecontrol Mode)

Processor

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6

Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6.1

Signal Memory

4.6.2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Memory for the Application Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.6.3

Buffer Battery

4.7

4.8.2

Processing Times

4.8.1

Construction Data

Connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8

Mechanical Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4.8.3

Permissible Line Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

69

69

70

70

68

68

69

69

70

70

71

Table of Contents

21

21

4.9

Environmental Data

4.9.1

4.9.2

4.9.3

Mechanical (Shocks and Vibrations)

Electric Conditions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Climatic (According DIN 40 040, page 1/6.70) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

71

71

71

Chapter 5 Earthing and EMC-Measures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

5.1

Earth Grounding and Earthing

5.1.3

Functional Earthing

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.1

Earth Grounding of All Inactive Metal Parts

5.1.2

Protective Earthing According to VDE 0100

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1.4

Reference Conductor System

5.1.5

5.2

EMC Measures

5.2.1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Earthing Measures for Cabinet Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Measures Taken Regarding Installation and Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.1.1

Inside a Cabinet

5.2.1.2

5.2.2

Outside Cabinets in Closed Buildings

5.2.1.3

Outside Building

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Measures Taken Regarding the Power Supply

5.2.3

Measures Taken Against Direct Radiated Noise

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.2.4

Measures Taken at Sources of Interference

5.3

Interference Suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4

Design of Peripheral Connections

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.1

Wiring at Actuators

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.4.2

Wiring of the Reference Conductor in an Insulated Layout

5.4.3

Shielded Cables

5.5

Protective and Safety Disenabling Devices

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.5.1

5.5.2

Design of the Current Supplies

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Emergency Stop Equipment (According to VDE 0113) . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

82

83

83

84

79

81

81

82

76

78

79

79

74

74

74

76

84

84

85

86

86

86

Appendix A Module Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

87

ALU 130, ALU 131, Central Processing Unit

BIK 112, Modnet 1/SFB Coupling

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DNP 105, Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTA 102 / DTA 112, Subrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DTA 103 / DTA 113 / DTA 193, Subrack

EPS 256, EPROM Writing Station

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

KOS 130, KOS 131, Communication Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

89

101

111

117

125

135

143

Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

161

Publications Comment Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

167

Table of Contents ix

x

Figures

Figure 1 DTA 102 and DTA 103 as Primary Subrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 2 2 x DTA 103 (Primary plus Secondary Subrack) for max. 16 I/O Modules (Users) with

Figure 3

Figure 4 max. 512 In-/Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Central Unit with one Expansion (max. 512 In-/Outputs)

Central Unit with two Expansions (max. 512 In-/Outputs)

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 5 Central Unit with max. 5 Expansions (max. 544 In-/Outputs)

Figure 6 Central Unit with max. 8 Expansions (max. 576 In-/Outputs)

Figure 7 Principal Coupling Design

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 8 Design of Instruction

Figure 9 Programming Example for Instruction List, Ladder Diagramm, Funktional Back

Diagramm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 10 Programming Units for Dolog AKF

Figure 11

Figure 12

Figure 37

Figure 38 Types of Mains

Figure 39

Figure 41

Figure 42

EPS 256 direct to ALU or KOS

Figure 40 A130 in Cabinet

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EPS 2000 via Programming Units P125 ... P600 and EPS Software

Figure 13 Functioning Sequence of the A130

Reduced Scale of the DAP 104 DIN A3 Form (Inputs and Outputs)

Cable Channels for 24 VDC and 230 VAC Lines

Example for Shield Connections (Mechanics of the Shield Support)

Figure 43 Circuit Diagram of a Mains Filter for Three-Phase Current

Figure 44 Protective Circuit of Inductive Contact Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 45 Wiring of the Reference Conductor in an Insulated Structure

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 14 Example of User Program Processing

Figure 15

Figure 16

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designating Module Numbers in Primary Subrack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Designating Module Numbers in Secondary Subracks

Figure 17 Principle Power Supply Layout

Figure 18

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Ports and Dimension Drawing of the OVP 001 (left) and OVP 2480 (right)

Figure 19 Connection Overview of the UB Supply (24 VDC)

Figure 20 Detail Connection of the Power Supply

. . . . . . . . . . . . . . . . . . . . . . . . . .

Chematic Drawing of Galvanic Coupling between 0 V and Earth Ground)

. . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 21 Detail Connection for the Power Supply of the Binary I/O-Modules (Relay Coils,

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 22 Detail Connection for the Supply of ADU 116 and DAU 108

Figure 23 Detail Connection for the Supply of ADU 115 and DAU 104

Figure 24

Figure 25

Sensors)

Connection Overview of the US Supply (24 VDC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Detail Connection of the Relay Outputs for US = 24 VDC

Figure 26 Detail Connection of the Relay Outputs for UL = 230 VAC

Figure 27 Detail Connection of the Semiconductor Outputs

Figure 28 Connection Diagram for the DEA-H1

Figure 29

Figure 30

Figure 31

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Discharge Meassures of ALU 202 Shield as Modnet 1/SFB Node (Slave)

Figure 32 Installing Shield Bonding

Figure 33

Figure 34

Connection Diagram for the DEA-K1

Improving EMC Immunity on Modules

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Circuit Diagram of the Lightningductor ARE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimension Drawing from Lightningductor Typ ARE

Figure 35 Connection Plan of the Lightningductor ARE

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 36 Reduced Scale of the DAP 104 DIN A3 Form (Protective Circuit)

. . . . . . . . .

. . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

Figure 46 Monitoring of the Working Voltage Us for Earth Fault

Figure 47 Front View and Fill-in Label of ALU 130, ALU 131

. . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 48 Survey of Configuration Elements

Figure 49 Pin Arrangement of the RS 232 C Interface (looking at the soldered cable connection of the blade strip) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 50 Connector Pin Assignment of the Data Cable YDL 37 with YDL 44

Figure 51 Mounting of the Retrofit Cable Set NAS 101/NAS 102

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

4

7

8

9

6

7

5

6

14

16

31

32

10

11

12

13

33

34

35

36

95

96

97

79

80

82

84

59

75

77

78

84

85

90

90

53

53

54

58

46

50

51

52

42

43

44

45

37

38

39

41

Table of Contents

21

21

Figure 52 Front View and Fill-in Label of BIK 112

Figure 53 Survey of Configuration Elements

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 54 Preparation of the Cable for Mounting the RS 485 Connection

Figure 55 Connection Terminals on the RS 485

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 56 Circuit Diagram of the BBS 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 57 Pin-Assignment of the RS 485 Interface, Seen from the Soldered Cable Connec-

Figure 58

Figure 59 tion,108

Circuit Symbols BIK 112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Front view and fill-in label of DNP 105 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 60 Survey of configuration elements

Figure 61

Figure 62

Figure 63

Front View DTA 102, DTA 112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Numbers of Slots in the DTA 102, DTA 112 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimension Chart of the Subrack DTA 102 / DTA 112 . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 64 Front View DTA 103 / DTA 113 / DTA 193

Figure 65

Figure 66

Number of Slots in the DTA 103 / DTA 113 / DTA 193 . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions Chart of Subrack DTA 103, DTA 113 and DTA 193 . . . . . . . . . . . . . . . . .

Figure 67 Dimensions Chart of the Flange FIX 001 for 19” Subrack (Graduation According to DIN 41 494 and DIN 43 660) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 68 Use of Mounting Flange for DTA 103 / DTA 113 / DTA 193

Figure 69 EPS 256 with A130/A030

Figure 70 Front View and Fill-In Label of KOS 130

. . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 71 Survey of Configuration Elements

Figure 72 Front View and Fill-In Label of KOS 131

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 73 Survey of Configuration Elements

Figure 74 Mounting the Cable YDL 45

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 75 Connector Pin Assignment of the Data Cable YDL45.

. . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 76 Connector Assignment of B-Interface (Viewing the Solder Side of the Cable

Connector) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 77 Connector Assignment of K-Interface (Viewing the Solder Side of the Cable

Connector) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Figure 78 Connection Example of an Active Current-Loop Interface KOS 130 or KOS 131 set to current-loop (see ), Jumpers S11.1 ... S11.4 connected . . . . . . . . . . . . . . . . . . .

102

102

106

107

108

109

112

112

118

120

122

126

128

130

131

132

136

144

144

145

145

153

153

154

155

156

Table of Contents xi

Tables

Table 1 View of the Modules

Table 2

Table 7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Settings that can be Documented (Hardware)

Table 3 Specification for the Binary Inputs

Table 4 Specifications for the Analog Inputs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 5 Specifications for the Binary Outputs

Table 6 Specifications for the Analog Outputs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Surge Voltage Check5) According to IEC 801-5 (Draft) and IEC 65 (1.2 / 50 ms) . . .

. . . . . . . . . . . . . . . . . . . . . . . . . .

3

60

Table 8 Noise Immunity Compared to Conducted Interference

Table 9 Type Selection of the ALU

72

72

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

91

Table 10 The Start-Up Characteristic is Set at the Operating Mode Jumper Using A0 and A1 93

65

65

66

66

Table 11 Setting the Transmission Rate of the RS 232 C Interface

Table 12

Table 13 Setting the Transmission Rate of the SystemFieldBus

Table 14 Connection Terminals on the RS 485

. . . . . . . . . . . . . . . . . . . . . . .

Transmission Rate Depends on Cabel Length and No. of Cores . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 15 Setting the Transmission Rate of the RS 232 C-Interface

104

105

105

107

114

120

120

Table 16 Controller A130

Table 17 Controller U030, U130

. . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 18 Remote I/O Unit (without Intellignet Function Modules) for A130 / U030 / U130 and

A350 / A500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 19 Remote I/O Unit (with I/O Modules* and Intellignet Function Modules) A350/A500

Table 22

(only DTA 112)

Table 20 Plug-In Location

Table 21 Controller A130

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Controller U030/ U130 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 23 Remote I/O Unit (without Intelligent Function Modules) for A130/ U030/ U130 and A350/ A500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 24 Remote I/O Unit (with I/O Modules* and Intelligent Function Modules) A350/A500

Table 25

Table 26

Table 27

(only DTA 113)

Slots

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Sharig out of the Master/Slave Station

Choice of Devices for Parameterization

Table 28 Jumper Settings for Type of Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Table 29 Jumper Settings for Operator communication KOS ALU

Table 30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

Jumper Settings for Active / Passive Operation of Current Loop Supply . . . . . . . . . .

120

121

123

128

128

128

129

133

147

148

151

152

155 xii Table of Contents

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Chapter 1

General

This chapter describes the functional structure of the A130. It also provides an introduction to software-supported configuration and parameter assignment with the user software Dolog A or Dolog AKF 13.

General 1

2 General

1.1 Introduction

Modicon A130 is a control designed in a modular way for the front connection technique for small to medium-sized automation tasks.

The assembly of the frontal connection technique allows a design on mounting plates and thus requires no swivel frame. The suprack are 19” or 1/2 x 19” wide. The peripheral units can be arranged centrally and remotely. The system offers the following automation functions:

Control

Arithmetic

Registering and monitoring

Coupling

The most important users are the following branches of industry:

The car industry

The production technology

The building machinery

The process technology

The primary industry

The supply and disposal

Construction and conception fulfill the high demands of the industrial use through a robust construction, visibility, simple manipulation, high quality standard and a resistance towards difficult environmental conditions.

The economic use of the system starts already for approx. 80 binary in-/output points and covers the performance range up to approx. 512 I/O points.

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1.2 Functional Design

1.2.1 View of the Modules

Table 1 View of the Modules

Symbol Operation

DTA 102

DTA 103

DEA 106

DAP 102

DAP 103

DAP 104

DAP 106

DAP 112

DEP 112

ADU 115

ADU 116

DAU 104

DTA 102

DTA 103

BIK 112

Primary subrack 1 /

DNP 105 Power supply

ALU 130/ALU 131 Central unit

2

Primary subrack 19”

19”

Power supply and SystemFieldBus-coupling

DAU 108

Secondary subrack 1 /

2

Secondary subrack 19”

19”

SystemFieldBus-coupling with isolation

Binary-I/O module, 16 inputs, 16 outputs

Binary-I/O module, 16 inputs, 16 outputs contacts

Binary-I/O module, 8 inputs, 8 outputs contacts

Binary output module, 16 outputs contacts

Binary output module, 32 outputs

Binary input module, 32 inputs

Analog-input module, 16 inputs I/R/U or 8 PT 100

Analog-input module, 16 inputs I/U

Analog I/O module, 8 I/R/U- or 10 PT 100-inputs,

8 isolated outputs I/U

Analog-output module, 8 outputs I/U

DEA-H1

DEA-K1

SystemFieldBus-coupling, 24 inputs,

16 outputs semiconductor

SystemFieldBus-coupling, 24 inputs,

16 outputs contacts

Assignment

Basic unit, is described in appendix of this document

Process peripherals front connection see page Vi

DEA-H1, DEA-K1 remote in-/ and outputs, see page Vi

1.2.2 Central Design

Usable Hardware Components

Suprack DTA 102 for max. 96 I/O points or

DTA 103 for max. 256 I/O points

Central unit ALU 130 for Dolog A or ALU 131 for Dolog AKF with:

- Program memory for approx. 5 k instructions

- 64 times

- 64 counters

- 2560 markers (bits, bytes, words, double words)

- various system markers (bits, bytes, words)

Supply module

SystemFieldBus coupling

DNP 105 and supply module

SystemFieldBus coupling

BIK 112 and supply module DEA 106

General 3

4 General

I/O Modules for Process Periphery

Binary in- and outputs DEP 112 with 32 inputs

DAP 112 with 32 inputs

Analog in- and outputs

DAP 102 ... DAP 104 with max. 16 outputs and max. 16 inputs

ADU 115 with 16 2-polar or 8 4-polar inputs

ADU 116 with 16 inputs

DAU 104 with 8 2-polar or 4 4-polar inputs and 4 2-polar outputs

DAU 108 with 8 outputs

Variaties:

1 x DTA103 and 1 x DTA102 as Primary Subrack (Stand Alone)

DTA 103 for max. 8 I/O Modules with max. 256 In-/Outputs

Figure 1 DTA 102 and DTA 103 as Primary Subrack

DTA 102 for max. 3 I/O Modules with max. 96 In-/Outputs

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2 x DTA 103 (Primary plus Secondary Subrack)

In the primary subrack, the SystemFieldBus coupling BIK 112 (with integrated powerpack) is used instead of the supply module DNP 105.

DTA 103 (Primary Subrack)

YDL 040

DTA 103 (Secondary Subrack)

8 I/O slots

8 I/O slots

Figure 2 2 x DTA 103 (Primary plus Secondary Subrack) for max. 16 I/O Modules (Users) with max. 512 In-/Outputs

General 5

6 General

1.2.3 Remote Design

The primary subrack DTA 102 or DTA 103 (with DEA 105) are coupling to the primary subrack (central unit).

The remote in-/outputs serve as compact expansion devices:

DEA-H1 with 24 binary inputs, 16 semi-conductor outputs, bitbus coupling.

DEA-K1 with 24 binary inputs, 16 relay outputs, bitbus coupling.

The bitbus coupling BIK 112 (with integrated powerpack) is used instead of the supply module DNP 105 in the primary subrack.

Features

INTEL bitbus with 2 or 4 wired cable produces the connection to the individual devices

Saving of extensive line guides to the process periphery through the remote design

Microprocessors in the BIK 112 and in the remote in-/outputs DEA take over the fast data exchange among themselves

Variaties:

ALU BIK DEA

DTA 102/103 DTA 102/103

SystemFieldBus

Figure 3 Central Unit with one Expansion (max. 512 In-/Outputs)

ALU BIK DEA DEA

DTA 102/103 DTA 102

SystemFieldBus

Figure 4 Central Unit with two Expansions (max. 512 In-/Outputs)

DTA 102

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ALU BIK DEA

Begin

End

DTA 102/103

System FieldBus

DTA 102

DEA -H1/K1 DEA -H1/K1 DEA -H1/K1 DEA -H1/K1

Figure 5 Central Unit with max. 5 Expansions (max. 544 In-/Outputs)

ALU BIK

Begin

DTA 102/103

SystemFieldBus

End max. 8

DEA -H1/K1 DEA -H1/K1 DEA -H1/K1

Figure 6 Central Unit with max. 8 Expansions (max. 576 In-/Outputs)

General 7

1.2.4 Software Level (EPROM)

Module Software Type

ALU 130

ALU 131

Dolog A

Dolog AKF

KOS 130, KOS 131 Modnet 1/N

Modnet 1/F

BIK 112 SystemFieldBus

DEA 105, DEA 106 SystemFieldBus

DEA-H1, DEA-K1 SystemFieldBus

Software No.

217 491.06

247 138.01

241 128.05

247 118.03

217 438.03

217 453.08

217 450.04

1.3 Coupling

KOS

A 500

KOS

A 130

8 General

Process Control Computer

Figure 7 Principal Coupling Design

144 markers (bits), 16 times and 16 counters of the A130 central unit can be affected by other automation devices, e.g., A500 or process computers. For more details, see the description of the modules KOS 130, DOS 131.

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1.4 Program Design

The program to be created by the user comprises a series of contral instructions, which are stored in a program memory in the form of a list. This program form is described as an instruction list (INL). Every instruction comprises an operation and an operand.

The operation determines what should happen in the instruction, e.g., AND logic operations, saving, starting time functions, etc.

The operand determines whom the operation should be carried out, e.g., input E1.8, output A6.5, marker M98, time element T15, etc.

Not all instructions have to contain an operand, e.g., PE, U, (, etc.

For jump instructions, a INL address is used instead of an operand, e.g., SW 525

1.4.1 Program Commands (Operation, Operand)

U

Instruction

A1.2

Operation

U

Operand

Identifier

A

A

Operand

1.2

Parameter

1.2

Figure 8 Design of Instruction

Node Number

1.

Terminal

Connection

2

General 9

10 General

1.4.2 Programming Language Dolog A (Instruction List)

The series of instructions forms an instruction list (application list).

This application program was complied in the programming language Dolog A.

Due to its orientation to a subdivision, the programming language is also called a

“dedicated language”. Dolog A came into being as a support for the DIN 19 239

(memory programmed controls, programming).

1.4.3 Programming Language Dolog AKF (Instruction List, Ladder Diagram, Functional Block Diagram)

Instruction List

:U(

:O E1

:ON E2

:)

:U

:=

:***

E3

A1

1

1

1

Functinal Block Diagram Ladder Diagram

E1

E2

E3 A1

E1

E2

>=1

E3 A1

Figure 9 Programming Example for Instruction List, Ladder Diagramm, Funktional Back Diagramm

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A 130

1.5 Programming Units

1.5.1 Programming Units for Dolog A

The following are available as programming units: P125, P300, P510 (P500 1)

(P600 1) ) (with a possibility of archiving).

), P610

1.5.2 Programming Units for Dolog AKF

The following are available as programming units: P300, P510 (P500 1)

(with a possibility of archiving).

), P610 (P600 1) )

YDL 37 +

YDL 44

P300 Printer

YDL 37 +

YDL 44

P510 Printer

YDL 37 +

YDL 44

P610

Printer

Figure 10 Programming Units for Dolog AKF

1) P500/P600 can be used as before

21

General 11

12 General

1.5.3 EPROM Writing Stations EPS 256, EPS 2000

So that the program is not lost, if the voltage should fail, the EPROM/T (see accessories), which is on a socket, can be used.

This EPROM/T is programmed with the writing station EPS 256 or EPS 2000.

YDL 14.1

EPS 256

A 130

Figure 11 EPS 256 direct to ALU or KOS

Three operating modes are possible:

Write compiled A130 application programs on EPROM/T

Copy written application programs on EPROM/T

Read written application programs into the RAM of the A130

For detailed data, see module description “EPS 256” .

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YDL 44

P125, P300

YDL 36.1

YDL 44

EPS 2000

P510*

YDL 44

P610*

* P500/P600 can be used as before

Figure 12 EPS 2000 via Programming Units P125 ... P600 and EPS Software

For detailed data, see slip case of the “EPS 2000”.

General 13

1.6 Working Method

1.6.1 Functioning Sequence

CPU

Signal

Memory

RAM

Basic

Software

EPROM

Modnet 1/SFB-

Coupler

(BIK 112)

Modnet 1/SFB

Input

Output

Modul

Process

Input

Output

Modul

Process

RAM

Seriel Port

User

Software

Operating and

Programming

Panel

Figure 13 Functioning Sequence of the A130

The working method of the A130 is mainly determined by:

The memory

CPU

I/O modules

14 General

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1.6.1.1

Memory

The memory is divided into 3 parts:

Program memory RAM or EPROM

Basic software EPROM

Signal memory RAM

The application program (INL), which affects the control sequence, in the Program Memory . In addition, the application data, like setpoint values for times and counters, BES list, set parameters, are stored there.

The Basic Software is the operating system. It: supplies the programming intelligence for the creation of the INL (for Dolog A), is responsible for the working method of the control unit, determines the administration of the memory positions, etc.

The process display is determined in the Signal Memory . Application programs always work with the data from the signal memory and not with the in- and output signals themselves.

1.6.1.2

CPU

The CPU contains the processor of the A130. It executes the individual instructions of a program according the regulations given by the basic software. This means: it organises the reading-in of external data and signals into the signal memory processes these data and carries out calculations continually stores the processing results in the signal memory organises the output of the results

1.6.1.3

I/O Modules

All modules, which have an immediate effect on the processing, are the peripheral modules. This includes all in- and output modules, e.g., DEP 112, DAP 112, etc.

With a remote dsign, this also includes:

SystemFieldBus coupling BIK 112 and DEA 106 remote in-/outputs DEA-H1, DEA-K1

General 15

16 General

1.6.2 Processing the Instruction List

Start

1. Instruction

2. Instruction

:

:

: n. End of Program

Figure 14 Example of User Program Processing

The instruction list is processed in cycles. The central unit takes one instruction after the other from the INL and carries it out for this. This means it processes logic operations and carries out calculations with the data from the signal memory. The processing results are stored continuously in the signal memory during one cycle.

A PE instruction (program end) is always of the instruction list.

If the program end is reached, the following takes place: the output of the results from the signal memory to the periphery the reading-in of the signals from the periphery into the signal memory a return to the first instruction

1.6.3 Remote Instruction List with ALU 130

A well as running the instruction list in the central unit (central INL), the possibility exists of building up independent instruction lists in the remote users DEA-H1 or DEA-K1

(remote INL).

Considerably shorter reaction times can be obtained with the remote INLs. For more details, see the operating instructions “A030 Dezentrale Anweisungsliste” (A030 remote instruction list).

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Chapter 2

Operation

This chapter deals exclusively with the themes which are relevant to the operator of an A130 which runs on the process arranged according to operating elements and display elements as well as simple maintenance work. It shows how to build an operator interface and supplies references which are of importance during the programming of system and/or user-specific operating instructions and maintenance plans for the A130.

Operation 17

18 Operation

2.1 Switching the Automation Device on and off

The automation device can be switched on and off via the central powerpack.

According to the projecting, it should be distinguished when switching on the A130:

The working sequence of the machine to be controlled starts from the very beginning:

Start of the program with standardardised signal memory (restart), i.e., set markers and outputs as well as current time and counting list values are lost.

The working sequence of the machine to be controlled is continued from the position, where the machine was switched off:

Start of the program with the data saved in the signal memory (continued start), i.e., set markers and outputs as well as current time and counting list values remain.

For detailed data, jumper settings, see module description “ALU 130, ALU 131”.

2.2 Indicators and Interventions without Additional Devices

Various LED indicators for following the processing and diagnosis are available in the grip strip for the individual modules.

2.2.1 ALU 130 or ALU 131

Green LED “supply” on: supply voltage (5V at the PLB) is present off: supply voltage is missing

Red LED “battery 1” on: malfunction at battery 1, system marker SM 3 outputs a “1” signal. Check or replace the battery. Acknowledgement by switching off the supply voltage for a short time.

off: battery voltage 1 in the set range.

Red LED “battery 2” (bottom) on: malfunction at battery 2, system marker SM 4 outputs a “1” signal. Check or replace the battery. Acknowledgement by switching off the supply voltage for a short time.

off: battery voltage 2 in the set range.

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2.2.2 DNP 105 or BIK 112

Green LED “supply” on: supply voltage in the set range off: supply voltage is too low or is missing

Yellow LED “operation” (watchdog) on: correct program cycle off: program stopped

Cause

- “Faulty test sign”: alterations in the program memory, program stop or refusal to start

- “Jump over PE”: no program end, addressed IL time monitoring (Watchdog)

- At the time of switching on, faulty signal memory contents (automatic continued start blocked)

2.2.3 KOS 130 or KOS 131

Grenn LED “B act.” on: data transfer from / to operating unit

Green LED “K send.” on: coupling interface is sending

Green LED “K rec.” off: coupling interface receives

Green LED “U” on: 24 V supply is present

Green LED “A act.” on: data transfer from/to ALU 130

Yellow LED “watchdog” on: display of the processor cycle (watchdog active, 5 V available)

You will find a list of I/O module indicatingnelements and their meanings in chapter 2 of the user manual ”Process Peripherals Front Connection for A130 / A350 / A500” ordering code A91V.12-271 613.

Operation 19

20 Operation

2.3 Operation with Additional Devices

2.3.1 Operating Units

Operating units are necessary for: altering the process parameters, e.g., time and counting values following the process cycles, e.g., status displays error diagnosis, e.g., error list output, explanatory text outputs prompting the system markers, updating the setting parameters, etc.

The following are suitable as operating units:

DSP 030 for displaying, altering the time and counting values passively switched programming unit P025 with LCD display, 40 characters/line,

8 lines passively switched programming unit P125 or P300 with 231 x 97 (mm) LCD display,

80 characters/line, 25 lines

For the connection and putting into operation of the operating units as well as the selection of further devices, see chapter 1.5 “Programming units”.

2.3.1.1

Printers

To print out error lists, explanatory text messages, altered process parameters. For printer selection and connection, see programming description “Dolog A for A030 /

A130” or slip case “Dolog AKF for A030 / A130”.

2.3.1.2

EPROM Writing Stations

So that the program is not lost, if the voltage should fail, the EPROM/T (see accessories), which is on a socket, can be used.

This EPROM/T is programmed with the writing station EPS 256 or EPS 2000. See chapter 1.5.3.

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2.3.2 Operating Functions

Note Among other things, intervening in the process cycle is possible with the operating functions. The operator should ensure that dangerous process circumstances are avoided.

Organisation functions

?

IX

BDA

DT

LX

STN

Information (help)

Software index

Baud rate adaptation

Display / change date, time

Language exchange

Normalize storage area

Testing the program

S

HE

AS

AV

Start the program

Stopping the program

Displaying / Altering the Operand Values

Displaying / Altering Time and Counting Values

Error protocol

EX

EL

LFD

Spontaneous error output

Error documentation

Delete the error buffer

DEQL Document equipment list

2.3.2.1

Organisation Functions

Information

?

The information prompt “?” is an aid function, which can be selected at any time and in any function level . It informs you about the currently permissible input possibilities.

Through this, you can request, e.g.: possible operating functions permissible time/counting values (AW) permissible baud rates (BDA)

The information prompt “?” is designed as a replacement for the extensive communication tables and should guide the user in the “handling”.

Software index

IX (Software index)

Output of the A130 version part number (software level) for runing/resting program.

Example: AEG Modicon A030 217 491.06

Meaning: Version part number 217 491 with the performance level .06

Operation 21

22 Operation

Baud Rate Adaptation

BDA (Baud rate adaptation)

Alteration of the transfer speed set at each jumper for running/resting program.The

setting is short-term, i.e., the A130 starts with the baud rate set at each jumper, after the supply voltage has been switched on again. The baud rate set with the operating function BDA is deleted.

Display / change Date, Time

DT (Display / change date, time)

Displaying/ correcting (updating) the date and time for running /resting program.The

setting is short-term, i.e., the time and date must be input again, after the supply voltage is switched on again.

Example: Date 22.JAN.1990

Time 19:41:51

Language exchange

LX (Language exchange)

Switching the communication guide (operating functions, operations, operands, explanatory text messages, explanations) into the German or English language for a running/ resting program.

Delivery status: German communication.

Note The defined parameters remain permanently stored for the following organisation functions. They are not deleted, when the machine is switched on or standardised.

Normalize storage area

STN (Normalize storage area)

Warning The program memory (RAM) is inizialized, i.e. the user program and the setpoint valuesfor timers and counters are deleted !

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2.3.2.2

Testing the Program

Start the Program

S (Start program)

Starting the program in the A130 and generating system messages, e.g.:

AEG Modicon A030 217 491.06

IL runs

Testing sign ok

BES list ok

Manual start - restart

BAT 1 ok - BAT 2 low

You are informed of activated force lists, failed users, jumps over PE, etc.FUS then registers with. FUS:. The preceding point means: the program is processed in cycles.

Note The IL is checked for possible syntax errors before processing the program for

EQL or PAR alterations. This lasts for approx. 30 secs. for longer programs.

Stopping the Program

HE (Halt program at end)

Stopping the program at the end of the program in the A130 and returning automatically to FUS: fus without the preceding point means: the program has stopped.

Displaying / Altering the Operand Values

AS (Display / change signal, values)

Displaying/altering bit, byte, word and double word information as well as setpoint, actual values in the signal memory during running/resting program. Alteration of the valences affects outputs, markers, time/counter outputs (as a fixed valence for 1 program cycle, if the selected operand occurs in the IL).

Displaying / Altering Time and Counting Values

AV (Display / change values; timer and counter)

Displaying or altering (parametering) the time and counting values for a running/resting program.

displaying, re-inputting, altering the setpoint values displaying, altering the actual values

Operation 23

24 Operation

2.3.2.3

Error Protocol

Spontaneous Output of the Faulty Users

EX (Error display contd. of unknown x)

Output of the stored errors during a running/resting program. The data interface remains in the operating function “EX”, the output automatically takes place, if a new error should occur. Abort with CTRL + X.

Example: 02.AUG.88 12.55.59 DNO 3 failed

02.AUG.88 14.55.19 DNO 3 standby

10.AUG.88 18.08.00 DNO 1 failed

Error documentation

EL (Error list)

Documentation of storend error list with running/resting program and automatic exit to

FUS system.

Deleting the Error Buffer

LFD (deleting the error buffer during the resting program)

Document Equipment List

DEQL (Document equipment list)

The I/O module numbers are shown in the equipment list. If you are not absolutely sure how to generate the first equipment list under Dolog AKF, the programmable controller configuration provides this function.

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2.3.3 Error Messages

The following error messages facilitate the malfunction analysis.

2.3.3.1

A

Address error

ADR n instruction errors

ADR n jump target in DEL table

AEQL not possible with EPROM

Analog PCB DNO n error

Auto - EQL is not possible sion

Adresses, which do not exist, were entered during the force or during the AS function.

A user, which is no longer available is requested in the address n.

A jump target would be deleted in the address n with the DEL command.

The DEL command is therefore not executed.

AEQL function is selected and ALU

- is set to the protected RAM mode (jumper

RAM/E in the RAM position, jumper WE not used) or

- is located in the EPROM mode (jumper

RAM/E in the E position).

System error of the analogue card.

An inadmissible configuration was used for the

AEQL function. E.g., DEA 106 in the extensubrack DTA 103 was set to the user address 13 ( 9).

2.3.3.2

B

BAT 1 low

BAT 2 low

BITBUS - time error

Bracket error fe-

Buffer overflow

Battery 1 is not connected, or the voltage is too low.

Battery 2 is not connected, or the voltage is too low.

Internal error message, may never occur in practice (software crash)

- Wrong jump into or out of a bracket expression

- Number of “open bracket” operations is difrent from the “close bracket” operations

- There is no error message, if inadmissible brackets were jumped over in the INL.

In the M function for CA and CE

- a maximum of 10 alterations is possible

- the last PE may not be overwritten.

Operation 25

26 Operation

2.3.3.3

C

Copying master DEA not poss.

It was attempted to copy program parts from the memory area 0 to 1 ... 16 or from 1 ... 16 to 0 in the CPY function.

2.3.3.4

D

DNO n break down

DNO n disturbed

DNO n INL test-byte error

DNO n INL time exceeded

DNO n INL disturbed

DEA-K1.

DNO n I/O limit value exceeded

DNO n not in EQL is

DNO n output overload

DNO n reset

DNO n time check too short me user

DNO n wrong firmware

DNO storage empty

Double assignment n

- User entered in the EQL list but not connected.

- Pin connection to the user is interrupted.

Appears at the start of the INL. A user entered in the EQL list but not connected.

Test sign error in the remote INL.

Remote INL cycle lasts longer than 25 ms.

The memory area of 1535 bytes was exceeded in the remote module DEA-H1 or

In- and output signals of the analogue card do not reach or exceed the + 10 V limit.

Recall of the memory area of a user, which not entered.

Short circuit at, e.g., A13.1 of the DEA-H1.

Yellow LED of the corresponding output groups lights up.

DEA has reset (EMC malfunction).

Particpant time monitoring (ZC) was selected too small in the PAR function (settable from

20 ... 2550 ms), i.e., the main INL running tiis longer than the requesting time to the n.

Remote INLs can be input into the memory areas 9 ... 16 but cannot be started. This is possible only from firmware 217 450.03 of the

DEA-H1 / DEA-K1.

Attempt to express the cross-reference list or the INL (DCR or DM) without a INL being written.

The operand (output or marker; e.g., A13.1) was produced in the main or remote INL.

The instruction of the main INL becomes ineffective.

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2.3.3.5

E

2.3.3.6

Instruction not replaceable

2.3.3.7

J

Jump over PE

Jump table filled

2.3.3.8

L

Limit violation

2.3.3.9

M

Magazine number graeter 16

Magazine missing

Magazine placed occupied

2.3.3.10

I

EQL error

Instruction error

P

Program not running via PE

Program stopped

EQL list, test sum is wrong (see also

“test sign error”).

During the INL input in the M function:

- a syntax error was committed,

- a cursor key was used,

- a user, which was not available, was used,

- an input was switched as an output

PE and NOP cannot be replaced in the SUB function.

The program cannot be started, since the INL would not run via PE, i.e., no reading-in and

-out is possible.

There is a max. 512 jumps possible.

Last numerical input was chosen as too large or too low.

Inadmissible configuration used in the EQL function, e.g., DEA 105 in the extension subrack DTA 103 is entered at DNO 13.

The total I/O position area would be 20 (16).

It was attempted to enter a I or O module

(e.g., DAP ...) without a subrack (DTA ...) being connected in the EQL funciton.

Double occupation in the EQL function: e.g., desire to put a new subrack (DTA ...) onto the position a user already entered in the

EQL list and connected (from address 9).

PE is not reached due to jumps in the INL, i.e., no reading-in and -out is possible. INL stops automatically.

- Error in the INL, e.g., faulty test sign or

- If jumper is set to manual start, you are informed here of an intermediate voltage failure.

Operation 27

28 Operation

2.3.3.11

S

Space occupied by magazine Double occupation in the EQL function: e.g., desire to enter DEA-H1/ DEA-K1 onto a user position already occupied by the magazine.

Over 50 subprogram boxes were used.

SR-bracket nesting exceeded

2.3.3.12

T

Test-byte error

Test byte error

A test sign is assigned to every application program. If this assignment no longer matches, e.g., alteration of a bit, the program is stopped, and “test sign error” is displayed.

A test sign error is determined at the start of the program, so that the program cannot be started (see also “test sign error”).

2.3.3.13

U

UP-call’s not equal to RET’s

2.3.3.14

W

Wrong command

Wrong input of time

Wrong input of date

Write protection

- Subprogram without RET operation

- The program has the target of a RET operation without being located in the subprogram.

- General syntax error

- INL altered (without CA and CE) in the M function during a running program.

- Use of the cursor keys during an input

- Desire to alter during a running program

(PAR, EQL, ...)

Time of day entered wrongly!

CORRECT: hour : minute : second

NOTE: Do not use cursor keys!

Wrong date entered!

CORRECT: day . month . year

- Enter month in letters

Note: Do not use cursor keys!

Input is not possible, ALU

- is set to protected RAM mode (jumper

RAM/E in the RAM position, jumper WE is not used) or

- is located in EPROM mode (jumper RAM/E in the E position).

21

21

Chapter 3

Configuration

This chapter contains detailed configuration descriptions, hardware settings as well as structural guidelines with advice regarding the system start-up.

Configuration 29

For device layout you have to configure:

Equiptment and I/O node determination as well as total current at the I/O bus

(see 3.1)

Power supply for supply voltage U

B

(see 3.2, 3.2.1 and 5)

Power supply for working voltage U

S

(see 3.2, 3.2.2 and 5)

Cabling of the sensors (see 3.2.1 and 5.2)

Cabling of the actuators (see 3.2.2, 5.2 and 5.4 )

Start-up characteristics (see 3.3)

User interface layout (see 3.4)

Mounting, earthing, interference suppression, lightning protection, EMC (see 3.5)

Check list for initial start-up and testing (see 3.6)

Dokumenting and archiving (see 3.7)

30 Configuration

21

21

3.1 Designating I/O Module Numbers

During configuration you have to designate which and where I/O modules have to be inserted. Basically each I/O module can be inserted in every optional I/O slot. This means that modules nearly always can be equipped in accordance with task requirements. If there are restrictions, you will find these in the module description of each module. You need not equip each I/O slot.

An I/O module number from 1 ...16 is assigned to each slot for I/O modules (short: I/O slot). You have to do this for each subrack.

1 2 3 4 5 6 7 8

I/O Modules in Primary Subrack

DTA 102

DTA 103

Figure 15 Designating Module Numbers in Primary Subrack

The module number 1 is assigned to the first I/O slot in a primary subrack. This means that the numbers of the following 3 (DTA 102) or 8 (DTA 103) I/O slots are designated

(Figure 15).

The numbering in the secondary subrack will then start with 9 etc., until the third subrack (max. number of subracks).

Note When using the DTA 102 as primary subrack, the I/O slots from 4 ... 8 are reserved.

Configuration 31

32 Configuration

9

13

10

14

DTA 102

11

15

12

16

13 14 15 16

I/O Modules in Secondary Subracks

DTA 103

Figure 16 Designating Module Numbers in Secondary Subracks

The numbering in the secondary subrack will then start with 9 etc, until the third subrack (max. number of subracks).

Only the slot reference of the first I/O slot in a secondary subrack has to be set via jumpers on the DEA 106 (see module description).

21

21

3.2 Layout of Power Supply

Sharp rectified voltages or three-phase current bridges without filtering are sufficient as a power supply for the 24 V supply of the A120 modules, sensors and contact elements. It is possible to attenuate unpermissible voltage spikes which can reach the DC voltage supply via the power supply by capacitive external voltage interference or switching off inductives, e.g. transformer, automatic circuit-breaker etc.

In such cases suppressor diodes should be used for every incoming and/or separately fused supply voltage.

The suppressor diodes, e.g. surge voltage protection OVP 2480 should be wired as quadripoles and arranged with low impedance reference conductors near to the power supply.

Every derivation has to be protected by a fuse and should be wired using a suppressor diode if long lines are used, e.g. 1N5646A, AEG E-No. 424 152 500. The advantage of this arrangement lies in the selective switching off of a branch via the associated fuse, even if there is a short circuit in the diode.

In environments where the risk of being struck by lightning is high, additional lightning protection arrangements have to be made.

Please see: chapter 5.1.4 Reference conductor system and functional ground, chapter

5.1.3

U

F

F

F

N

3

24 V

F1

2,5 mm 2 Cu

1

24 V --

0 V

2,5 mm 2 Cu

2

V1

3

4

F

F1

N

V1

M

Automatic Circuit-Breaker

Power Safety Switch 10 A or 25 A (25 A only with OVP 2480)

Fa. E-T-A Elektronische Apparate GmbH,

D-8503 Altdorf / Nürnberg,

Order No. 410-K-2-01-17001, 10 A for mountig the top hat rail

Order No. 410-K-2-05-17004, 25 A for mountig the top hat rail

Power Supply 24 V, max. 25 A

Surge Voltage Protection

OVP 001 (10 A), AEG E-No. 424 244 894 or

OVP 2480 (25 A) AEG E-No. 424 247 033

Figure 17 Principle Power Supply Layout

Configuration 33

34 Configuration

Installing the Overvoltage Protection (V1 in Figure 18)

The company offers the following types:

OVP 001, Figure 18 (left) für 10 A for 10 A and top hat rail mounting

OVP 2480, Figure 18 (right) in potted plastic chassis for 25 A, can be connected to a level surface

12.5

60

62.5

2

4

1

3

17.5

25

21

Flat-Pin Terminal 6.3 x 0.8

Figure 18 Ports and Dimension Drawing of the OVP 001 (left) and OVP 2480 (right)

Planning and Structuring the Electric Circuits

You have to distinguish between

Supply voltage U

B

Working voltage U

S for supply of moduls, relay coils and sensors (Connection

Figure 19 ... Figure 23) and for activating the actuators (Connection Figure 24 ... Figure 27).

Basically it is recommended, to get the supply voltage U

B and the working voltage U

S from two different 10 A resp. 25 A power supplies (in the following denoted as N1 and

N2), so that disturbances caused by switching operations do not influence the supply of the electronics. Working voltage >25 A require further power supplies (N3, ...) to be configured.

3.2.1

Connection Diagram for the U

B

-Supply of the Modules and Sensors (24 VDC)

A combined supply current circuit with its own powerpack is to be projected for the supply of the modules and signal generators (inputs).

Note The indicated assignment is valid for supply voltage lines of approx. 5 m between the powerpack and the A130.

The chapters 5.2, “EMC measures”, and 3.2, “Layout of Power Supply”, should be noted.

21

U1 (UB = 24 VDC)

N1

1

24 V

F1

2,5 mm 2 Cu

V1

24 V --

0 V

2,5 mm 2 Cu

F

F

F

F

F

F

. . .

DNP,

BIK

KOS

DEA

Power

Supply

Moduls

Figure 20

. . .

. . .

DEP,

DEZ,

DAP

ADU 116

DAU 108

Relay Coils and Sensors

Supply

Figure 21

Analog I/O

Moduls

Figure 22

ADU 115

DAU 104

Analog I/O

Moduls

Figure 23

M

F Automatic Circuit-Breaker or Fuse medium time-lag

F1 Power Safety Switch 10 A or 25 A, see Figure 17

N1 Power Supply for 24 VDC, max. 25 A

V1 Surge Supression for 10 A or 25 A, see Figure 17

Figure 19 Connection Overview of the U

B

Supply (24 VDC)

21

Configuration 35

We recommend to build the circuits according to the following detailed circuit diagrams:

U1 (UB = 24 VDC)

F2

F3

F2

BIK 112 / DNP 105

40

41

42

43

44

34

35

36

37

38

39

KOS 131

40

41

42

43

44

34

35

36

37

38

39

DEA 106

40

41

42

43

44

34

35

36

37

38

39

M2

M2

M2

M

F2 Automatic Circuit-Breaker 2 A or Fuse 2 A medium time-lag

F3 Fuse 0,5 A medium time-lag

Figure 20 Detail Connection of the Power Supply

Note Suppressor diodes are fitted in the modules BIK 112, DEA 106, DNP 105,

KOS 130 and KOS 131. They are designed as EMC protection.

36 Configuration

21

M

M1

U1 (UB = 24 VDC)

F4 Relay Coil Supply

V3

C2

F4

R1

Sensor Supply

E8

E9

.

.

.

E1

.

.

.

E16

E17

.

.

.

E24

E25

.

.

.

E32

DEP 112/DEZ 160

1

2

3

36

37

38

39

31

32

33

34

35

27

28

29

30

22

23

24

25

26

40

41

42

43

44

17

18

19

20

21

13

14

15

16

10

11

8

9

12

6

7

4

5

E1

.

.

.

E8

E9

.

.

.

E16

M2

36

37

38

39

31

32

33

34

35

27

28

29

30

22

23

24

25

26

40

41

42

43

44

17

18

19

20

21

13

14

15

16

10

11

8

9

12

6

7

4

5

DAP 102

1

2

3

A5

A6

A7

A8

M4

Us

Us

A9

A10

A11

A12

A13

A14

A15

A16

M4

Us

Us

A1

A2

A3

A4

F4 Automatic Circuit-Breaker 4 A for max. 500 Inputs or 100 Relays

For Operating Mode Hot Restart the Following Additions are Required:

C2

R1

V3

Smoothing Capacity Size Depending on Load

Current Limiting Resistor 0.86

Ω / 3 W, AEG E-No. 424 201 884

Decoupling Diode BYW80/200, AEG E-No. 424 201 560

.

.

E9

.

E1

.

.

.

E8

E16

Us

A1

A2

A3

A4

A5

A6

A7

A8

Us

A9

A10

A11

A12

A13

A14

A15

A16

36

37

38

39

31

32

33

34

35

27

28

29

30

22

23

24

25

26

40

41

42

43

44

17

18

19

20

21

13

14

15

16

10

11

8

9

12

6

7

4

5

DAP 103

1

2

3

Figure 21 Detail Connection for the Power Supply of the Binary I/O-Modules (Relay Coils, Sensors)

E1

.

.

.

E8

L

Us

A5

Us

A6

Us

A7

Us

A8

Us

A1

Us

A2

Us

A3

Us

A4

N

36

37

38

39

31

32

33

34

35

27

28

29

30

22

23

24

25

26

40

41

42

43

44

17

18

19

20

21

13

14

15

16

10

11

8

9

12

6

7

4

5

DAP 104

1

2

3

Us

A5

Us

A6

Us

A7

Us

A8

Us

A1

Us

A2

Us

A3

Us

A4

Us

A9

Us

A10

Us

A11

Us

A12

Us

A13

Us

A14

Us

A15

Us

A16

36

37

38

39

31

32

33

34

35

27

28

29

30

22

23

24

25

26

40

41

42

43

44

17

18

19

20

21

13

14

15

16

10

11

8

9

12

6

7

4

5

DAP 106

1

2

3

21

The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information, see page 50.

Configuration 37

U1 (UB = 24 VDC)

F2

F2

V4

EW1 I/U

EW2 I/U

EW3 I/U

EW4 I/U

Meldung

EW5 I/U

EW6 I/U

EW7 I/U

EW8 I/U

Meldung

EW9 I/U

EW10 I/U

EW11 I/U

EW12 I/U

EW13 I/U

EW14 I/U

EW15 I/U

EW16 I/U

29

30

31

32

25

26

27

28

20

21

22

23

24

15

16

17

18

19

38

39

40

41

42

33

34

35

36

37

43

44

11

12

13

14

8

9

6

7

10

1

4

5

2

3

--

+

--

+

--

+

--

+

--

+

--

+

--

+

--

+

+

--

+

--

+

--

+

--

--

+

--

+

+

--

+

--

ADU 116

Watch-dog

F2

V4

Figure 22 Detail Connection for the Supply of ADU 116 and DAU 108

V4

AW1 I/U

AW2 I/U

AW3 I/U

AW4 I/U

Meldung

AW5 I/U

AW6 I/U

AW7 I/U

AW8 I/U

Meldung

M2

M2

M

Automatic Circuit-Breaker max. 2 A or 2 A Medium Time-Lag Fuse

Overvoltage Protection (Suppression Diode), Type 1N5646A; AEG E-No. 424 152 500

38 Configuration

29

30

31

32

25

26

27

28

20

21

22

23

24

15

16

17

18

19

38

39

40

41

42

33

34

35

36

37

43

44

11

12

13

14

8

9

6

7

10

1

4

5

2

3

DAU 108

Watch-dog

Overvoltage protection V4 is necessary, if the supply lines of the ADU 116 or the

DAU 108 are longer than approx. 5 m.

The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information, see page 50.

According to chapter 5.2 the shields have to be earthed before entering the cabinet and have to be led to the module.

21

21

U1 (UB = 24 VDC)

*

*

EW1 I/U

EW2 I/U

EW3 I/U

EW4 I/U

EW5 +

EW6

PT 100

EW7 +

EW8

EW9 +

EW10

PT 100

EW11 +

EW12

R

R

EW13 I/U

EW14 I/U

EW15 I/U

EW16 I/U

30

31

32

33

34

26

27

28

29

21

22

23

24

25

39

40

41

42

35

36

37

38

43

44

17

18

19

20

13

14

15

16

8

9

10

11

12

6

7

4

5

ADU 115

1

2

3

EW1

EW2

EW3

EW4

M2*

M2

M

* The two modules already contain fuses

Figure 23 Detail Connection for the Supply of ADU 115 and DAU 104

PT 100

PT 100

PT 100

PT 100

EW5 I/U

EW6 I/U

EW7 I/U

EW8 I/U

AW1 I/U

AW2 I/U

AW3 I/U

AW4 I/U

28

29

30

31

24

25

26

27

19

20

21

22

23

16

17

18

11

12

13

14

15

9

10

7

8

4

5

6

40

41

42

43

44

36

37

38

39

32

33

34

35

DAU 104

1

2

3

The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information, see page 50.

According to chapter 5.2 the shields have to be earthed before entering the cabinet and have to be led to the module.

Configuration 39

40 Configuration

3.2.2 Connection Diagram of the Working Voltage Supply (U

S

L = 230 VAC)

= 24 VDC /

The switching voltage supply should be carried out from the separate powerpack.

Further powerpacks are to be projected with switching currents 25 A.

It should be guaranteed that no inadmissible overvoltages can occur through setting procedures of inductive consumers. This can lead to the semi-conductors in the automation device becoming worn or even damaged.

U

S

= 24 VDC

The working voltage supply should be effected from a separated power supply. Other power supplies should be planned for switching currents which are >25 A.

Auxiliary current circuits may be operated as earthed or unearthed according to VDE

0100 and VDE 0113. An insulation monitoring piece of equipment is be provided for unearthed operation, so that a message can take place, if an insulation malfunction should occur.

Actuatoors supplied with upto 110 VDC can also be operated with DAP 103, DAP 104 and DAP 106 contacts.

L = 230 VAC

Actuatoors supplied with 24 ... 230 VAC can also be operated with DAP 103, DAP 104 and DAP 106 contacts.

Note The use of only one powerpack is possible with a supply requirement of 25 A for the complete system.

Chapters 5.2, “EMC measures” and 3.2, “Structure of the current supplies” should be noted.

21

21

N2

24 V

F1

2,5 mm 2 Cu

V1

24 V --

0 V

2,5 mm 2 Cu

U2 (Us = 24 VDC)

F

F

F

F

. . . . . .

DAP 103

DAP 104

DAP 106

Figure 25

DAP 102

DAP 112

Figure 27

. . . . . .

. . . . . .

M

F Automatic Circuit-Breaker or Fuse medium time-lag

F1 Power Safety Switch 10 A or 25 A, see Figure 17

N2 Power Supply for 24 VDC, max. 25 A

V1 Overvoltage Protection for 10 A or 25 A, see Figure 17

Figure 24 Connection Overview of the U

S

Supply (24 VDC)

We recommend to install the circuits according to the detailed connection drawings shown an the next pages.

Configuration 41

M4

M4

M4

M4

M4

M4

M4

M4

U2 (Us = 24 VDC)

F4

F4

F4

F4

F4

F4

F4

F4

F4

F6

F6

F4

F4

F4

.

.

A1

.

V2

A8

A9

.

.

.

V2

A16

V2

V2

E9

.

.

.

E1

.

.

.

E8

E16

UB

M2

UB

M1

UB

M1

DAP 103

28

29

30

31

32

24

25

26

27

19

20

21

15

16

17

18

22

23

10

11

12

13

14

7

8

5

6

9

1

2

3

4

37

38

39

40

41

33

34

35

36

42

43

44

M

F4 Automatic Circuit-Breaker max. 4 A

F6 Automatic Circuit-Breaker max. 6 A

UB = 24 VDC (Sensor Supply / Relay Coil Supply)

V2 Dumping Diodes Absolutly Necessary (Directly at the Inductivity)

Figure 25 Detail Connection of the Relay Outputs for U

S

= 24 VDC

A1

A2

A7

A8

V2

V2

.

.

.

V2

V2

E1

.

.

.

E8

N L

A3

A4

A5

A6

UB

M2

DAP 104

28

29

30

31

32

24

25

26

27

19

20

21

15

16

17

18

22

23

10

11

12

13

14

7

8

5

6

9

1

2

3

4

37

38

39

40

41

33

34

35

36

42

43

44

A1

V2

A2

V2

.

.

.

A15

V2

.

.

.

A16

V2

42 Configuration

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

UB

M2

DAP 106

28

29

30

31

32

24

25

26

27

19

20

21

15

16

17

18

22

23

10

11

12

13

14

7

8

5

6

9

1

2

3

4

37

38

39

40

41

33

34

35

36

42

43

44

The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information, see page 50.

21

L (230 VAC)

A9

.

.

.

.

.

A1

.

A8

A16

R C

R C

R C

R C

E17

.

.

.

E24

E25

.

.

.

E32

UB

M2

UB

M1

UB

M1

DAP 103

32

33

34

35

36

27

28

29

30

31

22

23

24

25

26

18

19

20

21

41

42

43

37

38

39

40

44

14

15

16

17

9

10

11

12

13

7

8

5

6

3

4

1

2

A1

A2

A3

A4

A5

A6

A7

A8

R C

R C

R C

R

R

C

C

R C

R C

R C

E17

.

.

.

E24

N L

UB

M2

DAP 104

32

33

34

35

36

27

28

29

30

31

22

23

24

25

26

18

19

20

21

41

42

43

37

38

39

40

44

14

15

16

17

9

10

11

12

13

7

8

5

6

3

4

1

2

A1

A2

R C

R

.

.

.

C

A15

R

.

.

.

C

A16

R C

N

F4 Automatic Circuit-Breaker max. 4 A

F6 Automatic Circuit-Breaker max. 6 A

L

N

Phases L1 / L2 / L3

Reference Conductor

RC Sufficient RC Wiring (According to Manufactor Data), Absolutly Necessary for Inductive Actors (Load)

Figure 26 Detail Connection of the Relay Outputs for U

L

= 230 VAC

21

Configuration 43

A3

A4

A5

A6

A7

A8

A9

A10

A11

A12

A13

A14

UB

M2

DAP 106

32

33

34

35

36

27

28

29

30

31

22

23

24

25

26

18

19

20

21

41

42

43

37

38

39

40

44

14

15

16

17

9

10

11

12

13

7

8

5

6

3

4

1

2

M4

M4

M4

M4

M4

M4

M4

M4

M4

M4

M4

M4

M4

M4

U2 (Us = 24 VDC)

F2

F2

F2

F2

F10

F10

A9

.

.

.

A1

.

.

.

A8

V2

V2

V2

A16

V2

E17

.

.

.

E24

E25

.

.

.

E32

UB

M1

UB

M1

DAP 102

10

11

12

13

14

8

9

6

7

1

4

5

2

3

19

20

21

22

23

24

15

16

17

18

38

39

40

41

33

34

35

36

37

42

43

44

29

30

31

32

25

26

27

28

A1

.

.

.

V2

A9

.

.

.

A8

V2

V2

A16

V2

A17

.

.

.

V2

A24

V2

A25

.

.

.

V2

A32

V2

DAP 112

10

11

12

13

14

8

9

6

7

1

4

5

2

3

19

20

21

22

23

24

15

16

17

18

38

39

40

41

33

34

35

36

37

42

43

44

29

30

31

32

25

26

27

28

M

F2 Automatic Circuit-Breaker max. 2 A

F10 Automatic Circuit-Breaker max. 10 A

V2 Dumping Diode (directly to the inductivity); Necessary, if Contact-prone Logic Elements, e.g., for the Safety Disenabling Devices, are located in the Output Lines

Figure 27 Detail Connection of the Semiconductor Outputs

44 Configuration

The noise immunity can be increased, if discharage capacitors are connected to the U and M terminals of each module. For more information, see page 50.

21

U3 = 24 VDC

F2

F2

UB

M

Supply Input

M PF UB UB M2 M2

DEA--H1

F4

F4

F4

F4

M4 1 L 2 3 L 4 M4 5 L 6 7 L 8 M4 9 L 10 11 L 12 M4 13 L 14 15 L 16

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

.

M1

M2

M4

M4

M4

M4

M4

.

.

.

M4

M4

V2

V2

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. .

V2

M F2

F4

V2

Automatic Circuit-Breaker max. 2 A or Fuse 2 A M

Automatic Circuit-Breaker max. 4 A or Fuse 4 A F/M

Dumping Diode (directly to the inductivity); Necessary, if Contact-prone Logic

Elements, e.g., for the Safety Disenabling Devices, are located in the Output Lines

Suppressor diodes are fitted in the DEA-H1. They are designed as EMC protection.

Figure 28 Connection Diagram for the DEA-H1

V2

Note The chapters 5.2, “EMC measures”, and 3.2, “Layout of Power Supply”, must be noted.

21

Configuration 45

U3 = 24 VDC

F2

F2

DEA--K1

UB

M

Supply Input

M PF UB UB M2 M2

M

M1

M2

1 L 2 3 L 4

.

.

.

.

.

.

5 L 6 7 L 8

.

.

.

.

.

.

.

.

.

.

.

.

9 L 10 11 L 12

.

.

.

.

.

.

.

.

.

.

.

.

13 L 14 15 L 16

.

.

.

.

.

.

US/L

F4

F4

F4

F4

F4

F4

F4

F4

V3

M/N

.

.

.

V3

. . .

. . .

. . .

. . .

. . .

. . .

. . .

. .

V3

L+, M for Supply with DC

L1, N for Supply with AC

F2

F4

V3

Automatic Circuit-Breaker max. 2 A or fuse 2 A M

Automatic Circuit-Breaker max. 4 or fuse 4 A F/M

Dumping Diode (Directly to the Inductivity), Necessary for DC Supply

Suppressor diodes are fitted in the DEA-K1. They are designed as EMC protection.

Figure 29 Connection Diagram for the DEA-K1

46 Configuration

V3

21

20

3.3 Start-Up Characteristics

Please configure a main switch that can be operated mechanically for switching supply voltage on and off. You have to integrate supply of the A 130 and supply of the sensors and actuators.

In case of danger for man and machine please configure an additional emergencyout-equipment according to chapter 5.5 (page 86).

Determine the kind of start-up characteristics (cold restart / hot restart / manual start

/ automatic start) by setting the DIP switches B0 and B1. For more details see the resp. module description of the ALU.

Please make sure that no dangerous process conditions arise during voltage failure or voltage recovery. Especially consider this during powerfail, because voltage recovery can happen at an undefined moment in contrast to switching the system on and off.

3.4 Layout of an Operator Interface

You can use the DSP 030 time / counter module to set up the operator interface (e.g.

for changing time, counter and setpoint values). For more information see ”Gerätebeschreibung A91V.12-234 756”.

3.5 Mounting, Settings, Earthing and EMC

Fix the backplane according to the supplied module description.

Setting measures for each module

Equipment mounting according to given configuration

Additional earthing measures

Chaptername 47

48 Chaptername

3.5.1 Settings at Modules

A summary of the settings, which are to be carried out on the respective module, is given below.

The exact data should be taken from the respective module description.

DTA 102, DTA 103

Supply current circuit with overvoltage measures, earthing (Z jumpers)

Loading with I/O modules

ALU 130, ALU 131

Starting procedure (jumpers A0, A1)

Memory type (jumpers RAM/E, WE)

2nd buffer battery

Programming or visual display unit

KOS 130, KOS 131

Loading the firmware

Loading and setting the auxiliary memory (RAM/EPROM)

Interface selection and settings of the couplings interface (RS 232C / current loop / telecontrol mode)

Determining the coupling parameters

DNP 105

Baud rate of the RS 232 C-interface (jumpers B0, B1 and B2) at 9600 bit/s or BIK 112 einsetzen wegen Anschluß DEA 106

BIK 112

Baud rate of the RS 232 C-interface (jumpers B0, B1 and B2) at 9600 bit/s

Modnet 1/SFB baud rate abhängig von Busgesamtlänge

Two-wire asyndhtonous operation, jumper R right (or four-wire synchronous operation)

DEA106

Position address (jumpers A0 ... A7)

Modnet 1/SFB baud rate (jumpers S0, S1 and R)

Control of the disconnection procedure of the output modules

Potential connection of the Modnet 1/SFB

DEA-H1, DEA-K1

Slot address (jumpers A0 ... A7)

Modnet 1/SFB baud rate (jumpers S0, S1 and R)

Utilization of inputs (without / with enable, jumpers S2 und S3)

SystemFieldBus

Designating number of SystemFieldBus nodes

Total bus length, kind of transmission (baud rate, typ of cable)

SystemFieldBus terminator (terminating resistor at BBS1 connector)

20

20

ADU 115

Kind of measured value (current or voltage or resistor inputs, jumpers S1 ... S16)

Setting measuring range (jumpers S20 ... S37)

Fritting connections (switched on or off, jumper S41)

Noise suppression (50 or 60 Hz, jumper S42)

Setting ADU 116 mode (or ADU 115), jumpers S50, S51

ADU 116

Current or voltage input (jumpers K1 ... K16)

DAP 102

Utilization of inputs (without / with enable, jumper F)

DAP 103

Utilization of inputs (without / with enable, jumper S2)

Setting DAP 103 mode (or DAP 102), jumper S2

DAP 104

Utilization of inputs (without / with enable, jumper F1)

Setting sensor power supply (115/230 VAC, jumpers F2, F3)

Setting DAP 104 mode (or DAP 102), jumper F4

DAP 106

Setting DAP 112 mode (or DAP 106), jumper +5

DAP 112, DEP 112

You don’t have to set jumpers on this module

DAU 104

Kind of measured value (current or voltage or resistor inputs, jumpers S1 ... S8)

Current or voltage output (jumpers S10 ... S13)

Setting measured range (jumpers S20 ... S33)

Fritting connections (switched on or off, jumper S34)

Noise suppression (50 or 60 Hz, jumper S35)

DAU 108

Current or voltage input (jumpers K1 ... K8)

Note Code or ident code information is important for ALU. The identcode enables the

ALU to recognize the right kind of module in the subrack.

Note If it is possible, please configure the ADU and the DAU in the subrack to avoid long switching times, caused by the SystemFieldBus.

Chaptername 49

50 Chaptername

3.5.2 Additional Earthing Measures

3.5.2.1

Improving EMC Immunity on Modules

To improve EMC immunity on modules, it is recommended to discharge U and M connections capacitively as short as possible from the terminal to functional ground.

For this reasan make use of the capacitive discharge terminal GND 001, see Figure 30.

U = 24 VDC

F

U

E/A-Baugruppe

M

28

29

30

31

32

33

23

24

25

26

27

37

38

39

40

41

42

43

44

34

35

36

5

6

7

8

9

10

11

1

2

3

4

16

17

18

19

20

21

22

12

13

14

15

1 2 3 4 5 6 7 8

C1

M

9 10 11 12 13 14 15 16

≥

F Automatic Circuit-Breaker

C1 Capacitive Discharge Terminal GND 001, AEG E-No. 424 244 899

Figure 30 Improving EMC Immunity on Modules

20

3.5.2.2

Modnet 1/SFB Discharge Measures

The SystemFieldBus may not directly be grounded at the respective nodes (slave), but only via discharge capacitors.

Modnet 1/SFB

Z1 C1 Z2

20

2.5 mm 2

C1

Z1

Z2

Capacitive Discharge Terminal GND 001, AEG E-No. 424 244 899

Shield Connection,Included in Scope of Delivery of Cable Grounding Bar CER 001

Grounding Clip, AEG E-Nr. 424 249 007

Figure 31 Discharge Meassures of ALU 202 Shield as Modnet 1/SFB Node (Slave)

Chaptername 51

52 Chaptername

Note A longer SystemFieldBus 0-Cable that has been installed but not yet connected must be statically discharged. Proceed as follows: first connect BBS 1 to superior station (BIK) discharge the backplane of the other BBS 1 nodes via PE

When installing shield bonding proceed as follows:

Figure 32 Installing Shield Bonding

20

20

3.5.2.3

Surge Voltage Protection for SystemFieldBus Cable Outside Buildings

In order to protect the transmission appliances, e.g. Modnet 1/SFB, from networked surge voltage (lightning bolt) it is recommended to use a surge suppressor in the distributor mains. The rated leakage current should thus be 5 kA at least, e.g. type ARE,

Order No. 919 232. to be ordered from:

Fa. Dehn und Söhne

Postfach 1640

8430 Neumarkt 1

1

2

3

4

IN OUT

Figure 33 Circuit Diagram of the Lightningductor ARE

OUT

IN

17.5

5 35

88

Figure 34 Dimension Drawing from Lightningductor Typ ARE

Chaptername 53

SFB-node ye gn shield

6 mm 2

Z2

DIN-

Top hat rail

ARE ARE

6 mm 2 gn ye shield

Outdoors

ARE ARE

W1

Building 1 Building 2

W1

Z2

Modnet 1/SFB-Connection Cable JE-LiYCY, AEG E-Nr. 424 234 035

Grounding Clip, AEG E-No. 424 249 007

Figure 35 Connection Plan of the Lightningductor ARE

54

Plaese note the following items:

Up to 6 overhead lines can be shielded on a SystemFieldBus

The white and brown cores of the SystemFieldBus cables have to be disconnected at the BBS1 connector and have to be shortened (insulation).

Green and yellow cores may not be interchanged

Functional ground (potential equalizer rail) has to be installed

The Blitzductors have to be installed next to functional ground so that the surge current can be discharged at the shortest way to the building ground line has to be as short as possible with a maximum of 6 mm 2

Chaptername

3.5.3 Electrical Connection

Connect modules (with the excption of ALU) according to chapter 3.2.

20

21

3.6 Check List for the Initial Putting into Operation

The following paragragh describes the settings that are necessary or recommended for initial start-up. Only those modules are mentioned that are included in the standad versions. If necessary, you have to install the given jumper connections. Each module description contains installation measures.

Note The settings mentioned here can differ from later system operation settings.

The settings have to be adapted to the respective applicational requirements (see relevant module description).

ALU 130 /ALU 131

Jumper check (as delivered):

Jumper A0 is plugged, A1 not plugged (manual restart)

Jumper RAM/E plugged into RAM mode

Jumper WE is plugged (RAM writing enabling)

Connect battery BAT 1 (create connection to C 1), note the date.

DNP 105

Jumper check (as delivered):

Jumper B0 is not plugged, B1 and B2 plugged (9600 bits/s of the RS 232 C-interface).

BIK 112

Jumper R is plugged next to the ”R”

Jumper S0 is plugged, S1 not plugged (375 kbit/s)

Jumper B0 not plugged, B1 and B2 plugged (9600 bit/s of the RS 232 C on ALU)

DEA 106

Jumper check (as delivered):

Jumper R is plugged next to the ”R”

Jumper A0 and A3 are plugged, that means the address of the 1. module in the secondary subrack is designated.

Jumper Z is not plugged

Jumper S0 is plugged, S1 not plugged (375 kbit/s)

DAP 102, DAP 103

Jumper 0 and 1 not plugged at F or S1, i.e. no enable

DAP 104

Jumper 0 and 1 not plugged at F, i.e. no enable

Jumpers F2 and F3 on 230 VAC as presetting for sensor power supply, if necessary change

Jumper F4 auf DAP102 Mode

DAP 106

Jumper ”+5” is plugged above: DAP 102 mode

Configuration 55

56 Configuration

DAP 112, DEP 112

No settings

ADU 115

Jumpers S1 ... S16 for current / voltage / resistor input, pluged = current

Plug jumpers S20 ... S37 for measuring range assigument of inputs 1 ...16, in accordance with module description and peripherals equipment mounting

Jumper S41 plugged, i.e. fritting started

Jumper S42 plugged for noise suppression 50 Hz, don’t plug for 60 Hz

Jumpers S50 and S51 plugged for ADU 116 mode

ADU 116

Set jumpers K1 ... K16 to current or voltage input

DAU 108

Set jumpers K1 ... K8 to current or voltage output

KOS 130 / KOS 131

Loading with the firmware

Load the auxiliary memory (RAM / EPROM)

Set jumpers S43, S44 and S45

Carry out interface selection

Settings of the coupling interface (RS 232 C / current loop / additional for KOS 131 telecontrol mode)

DTA 102 and DTA 103

Secure the subrack according to the supplied module description.

Bring the Z jumper into the Z position (0V and mass connected).

Load the subrack with the individual modules according to the projecting documentation.

Connect the modules (except for ALU) according to the supplied module descriptions, label the terminals.

Remove the silver-grey strips and push the completed labels in the front plates of the subrack.

SystemFieldBus

Check and connect the pin BBS 1 according to the supplied module description for the position of the termination resistances. Then, screw the BBS1 tightly to BIK 112,

DEA 106, DEA-H1, DEA-K1 (creating an effective shield connection). Alter jumpers A0,

S1 and R at all users for another transfer rate than 375 kbits/s (see module descriptions BIK 112 and DEA 106 and the unit description DEA-H1, DEA-K1).

Caution Only disassemble I/O modules after switching off working voltage on the respective modules.

Note The DIP switch settings are only relevant, if supply voltage is connectet

21

21

3.7 Documenting and Archiving

After you have finished the test, you can create and archive the complete documentation, as there is:

Hardware settings

Application program with additional information

3.7.1 Hardware Settings

Documentation aids are available for documenting hardware settings.

Documentation aids

DIN A3 forms can be supplied for documentation aids. They serve for the planning, projecting and documentation of the hardware (modules, devices) of the automation unit A130 with German/English inputs specific to modules, like:

Type Description of the Hardware

Connection Terminals

Pin Descriptions

Switchings and Explanations of the Jumpers Determining the Function, etc.

The following blocks of forms are available for the A130:

Form block A130 printing no. A91V.12-234 786.

It contains:

Projecting

Modules:

”General”

ALU 130, ALU 131, BIK 112, DNP 105, KOS 130, KOS 131,

DTA 102, DTA 103

Form block SFB-EA printing no. A91V.12-234 787.

It contains:

I/O Modules and subrack

These forms are also available as A 130 data base for Ruplan processing (Technical

Sales Office Version).

The DAP 104 form in Figure 36 and Figure 37 shows how connection to the process peripherals and to the protective circuit is displayed.

Configuration 57

Brücke JU

Auslieferungszustand SU

Figure 36 Reduced Scale of the DAP 104 DIN A3 Form (Protective Circuit)

58 Configuration

21

104 DAP

: :

P104 DA

Figure 37 Reduced Scale of the DAP 104 DIN A3 Form (Inputs and Outputs)

21

Configuration 59

Table 2 gives an overview of the settings (protective circuits) mentioned in the documentation aids.

Table 2 Settings that can be Documented (Hardware)

Type of Switching Module Form

Loading

Earthing

User addresses

Starting procedure

Memory type

RAM writing enabling

Second battery

DTA 102

DTA 103

DTA 102, DTA 103

DEA 105, DEA 106

DEA-H1, DEA-K1

ALU 130, ALU 131

ALU 130, ALU 131

ALU 130, ALU 131

ALU 130, ALU 131

Transfer rate of the

RS 232C-interface to ALU DNP 105, BIK 112

SystemFieldBus

Transfer rate BIK 112, DEA 106,

DEA-H1,

DEA-K1

SystemFieldBus termination DEA 106, DEA-H1,

DEA-K1

Disconnection procedure of the outputs in case of malfunction DAU 104

DEA 106

Type of use of the inputs DAP 102

DAP 103

Type of output

DAP 104

DEA-H1, DEA-K1

DAU 104

Type of input

DAU 108

ADU 115

ADU 116

DAU 104

Typ of sensor supply

Connections fritting

DAP 104

ADU 115

DAU 104

Measuring range setting ADU 115

Identcode

Noise suppression

Firmware

Operating mode of the interface

Current loop interface

Auxiliary memory

User correspondence

DAU 104

ADU 115

DAP 103

DAP 104

DAP 106

ADU 115

DAU 104

KOS 130, KOS 131

KOS 130

KOS 131

KOS 130, KOS 131

KOS 130, KOS 131

KOS 130, KOS 131

Jumpers / Socket Positions Explanations 2)

-A01, -A09, -A17, -A25, -A33 Module type, user number

-A01, -A09, ..., -A69, -A77

Z

Module type, user number

0 V and mass connected/ not connected

A0, A1, A2, A3

A0, A1, A2, A3, A4

A0, A1

RAM/E

WE

B2

9 ... 13

9 ... 16

Restart/ continued start/ automatic start/ manual start

RAM / EPROM mode

Writing enabling/ writing disenabling

Loaded/ not loaded

B0, B1, B2 110/ 150/ 300/ 600 bits/s or 1.2/ 2.4/ 9.6/ 19.2 kbits/s

R, S0, S1

Termination resistances

S36

S2, S3

F

S1

F1

S2, S3

S10 ... S13

K1 ... K8

S1 ... S16

K1 ... K16

S1 ... S8

F2, F3

S41

S34

S20 ... S23

S24 ... S27

S30 ... S33

S34 ... S37

S20 ... S23

S24 ... S27

S24 ... S27

S50, S51

S2

F4

+5

S42

S35

F

S13

S8, S13, S35, D1

S11

E, S43, S44, S45

S6

62.5/ 375/ 2000 k bits/s

Present/ removed

Permanent memory/ time-delayed disconnection

Permanent memory/ time-delayed disconnection

With/ without previous logic operations

With/ without previous logic operations

With/ without previous logic operations

With/ without previous logic operations

Current/ voltage output A1 ... A4

Current/ voltage output

Current/ voltage output

Current/ voltage input

Current/ voltage input E1 ... E8

Sensor supply selectable 110/230 VAC

Start / stop fritting

Start / stop fritting

Mesuring ranges for inputs E1 ... E4

Mesuring ranges for inputs E5 ... E8

Mesuring ranges for inputs E9 .... E12

Mesuring ranges for inputs E13 ... E16

Mesuring ranges for inputs E1 ... E4

Mesuring ranges for inputs E5 ... E8

Mesuring ranges for outputs A1 ... A4

So that the ALU will recognize the right kind of module

So that the ALU will recognize the right kind of module

So that the ALU will recognize the right kind of module

So that the ALU will recognize the right kind of module

Noise suppression of 50 Hz/60 Hz

Noise suppression of 50 Hz/60 Hz

Modnet1N/ Modnet1F

RS 232 C/ current loop

RS 232 C/ current loop/ telecontrol mode

Active/ passive

32 kB EPROM/ 32 kB RAM/ 8 kB RAM

Locked/ not locked KOS → ALU

60 Configuration

2) For detailed data, see the respective module description.

21

21

3.7.2 User Program with Additional Information

This documentation is stored on hard disk or diskette and can be displayed to a monitor or printed out. Dazu gehören z.B. für Dolog AKF:

”Overview” (program structure)

”Program Listing” (user program)

”Equipment List” including determined parameters, as number of:

Time monitoring: central subrack → DEA ( ZC )

Time monitoring: DEA → central subrack ( ZC )

IL time monitoring ( AC )

Marker bit ( M )

Marker byte ( MB )

Marker word ( MW )

Marker double word ( MD, only in Dolog A )

Malfunction procedure in case of short circuit ( FV )

Input delay for E1 ... E8, E9 ... E16, E17 ... E24

Previous output logic operation ( A1, A9 )

”Cross Reference List”

”Symbols and Comments” (symbols and comments of hardware addresses e.g. inputs, outputs, markes)

”Signal Allocation List” (log of signals used in the program)

”Setup Station”

”Command File”

”SSP Contents” (signal memory contents)

For a detailed description, see user manual, “Dolog A for A030 / A130” or disc slipcase

“Dolog AKF for A030 / A130”.

Configuration 61

3.7.3 Archiving

You can archive the user program with additional information: diskette paper (printout)

User programs that are to be archived or copied without additional information, can also be stored on EPROMs.

The stored user programs can be represented in AKF (with line comments, network comments, parameter symbols and labels).

For detailed description see slipcase of diskettes ”Dolog AKF for A 130” chap. ”Program Link” (link mode).

62 Configuration

21

21

Chapter 4

Specifications

All the technical data regarding the A130 according to VDI guideline

2880 Bl.1 is summarized in this chapter.

Application Program

Supply Interface

Process Interface

Data Interface

Processor

Memory

Processing Times

Mechanical Structure

Environmental Data

Specifications 63

Specifications

4.1 Application Program

Type ALU 130 ALU 131

Programming Language

According to DIN 19 239

Programming with

Programming Units

Storing the Application

Program on Disc with Programming Unit

Respective Software

P125, P300, P510, P610

(P500, P600)

P300, P510, P610

(P500, P600)

Archive → A010/A020/A030 Dolog AKF → A030/A130

Storing the Application

Program on EPROM/T with

EPROM Writing Station

Operation, Alteration of the

Time and Counter Values

Dolog A

P125, P300, P510, P610

(P500, P600)

EPS 256, EPS 2000

Dolog AKF

P300, P510, P610

(P500, P600)

EPS 256, EPS 2000

Programming panel P125, P300, P510, P610, (P500,

P600), time-/ counter module DSP 030

64 Specifications

4.2 Supply Interface

Operating Voltage per Backplane or DEA-H1, DEA-K1 U (U

B

) = 24 VDC (Rate value)

Reference Potential of U

B

Current Input

M (M2)

Dependent on the supply module, see respective module description

4.2.1

Limit for 24 VDC

DC Limit Values

Periodical Peak Values

(Including Ripples)

Ripples

20 ... 30 V

18 ... 33 V

Max. 5 % effective or max. 16 % SS

→ relative vibration width according to DIN 40 110

(AC jumper without filter permissible)

Not Periodical Peak Values max. 35 V for t 500 ms max. 45 V for t 10 ms

Permissible Mains

Interruptions

Overvoltage Protection

1 ms, Repetition after 1 s at the earliest

See chapter 3.2

21

4.3 Process Interfaces

4.3.1

Inputs

The lollowing table give important information on input moduls that can be used with the A130. You will find more information on

Test voltages (see chapter 4.9.3) or

Accuracy and defects of analog inputs in chapter 4 of the module descriptions.

Table 3 Specification for the Binary Inputs

Type

Number of Inputs

Type of Networking

DEP 112

4 x 8

Isolated

(optical coupler)

U

B

= 24 VDC Sensor Supply

Signal Level

- 1-Signal

- 0-Signal

18 ... 30 VDC

-2 ... +5 V

Input Current

Displays

DEZ 160

4 x 8

Isolated

(optical coupler)

U

B

= 24 ... 60 VDC

18 ... 75 VDC

+2 ... +5 V

7 mA at 24 VDC

8.5 mA at 30 VDC

1 LED per Input,

1 LED per group for sensor supply

5.5 mA at 24 VDC

7.5 mA at 60 VDC

1 LED per Input,

1 LED per group for sensor supply

DAP 102

2 x 8

Isolated

(optical coupler)

U

B

= 24VDC

18 ... 30 VDC

-2 ... +5 V

7 mA at 24 VDC

8.5 mA at 30 VDC

1 LED per Input,

1 LED per group for sensor supply

DAP 103

2 x 8

Isolated

(optical coupler)

U

B

= 24 ... 60 VDC

18 ... 75 VDC

+2 ... +5V

5.5 mA at 24 VDC

7.5 mA at 60 VDC1

1 LED per Input,

1 LED per group for sensor supply

Table 4 Specifications for the Analog Inputs

Type

Number of Inputs

ADU 115 / DAU 104

16 x 2pol. or 8 x 4pol. in every 4 Grp. at ADU 115

8 x 2pol. or (4 x 4pol. and 4 x 2pol.) at DAU 104

Non-Isolated Type of Networking

Measuring Range

- Current

- Voltage

- Temperature over RTD

- Resistor

-1 ... +1 mA, -10 ... +10 mA, -20 ... +20 mA

-0.05 ... +0.05 V, -0.5 ... +0,5 V, -1 ... +1 V, -5 ...+5 V, -10 ... +10 V

-99.2 ... +100 o C, -200 ... +300 o C, -200 ... +600 o C, -200 ... +850 o C

1 ... 1000 Ω

Conversion Time (per Input) max. 25ms

Resolution of the Converter 11 Bit inclusiv sign

Resolution assignment max. basic of measure-value = 100% → +1000 min. basic of measure-value = 100% → -1000

Displays 1 LED for power supply

1 LED for readiness for service

ADU 116

4 x 4

Non-Isolated

-20 ... +20 mA, uni- and bipolar

-10 ... +10 VDC, uni- and bipolar

--

--

1.6 ms for 16 values

11 Bit inc. sign max. basic of measure-value =

100% → +1000 max. basic of measure-value =

100% → -1000

1 LED for power supply

1 LED for readiness for service

DAP 104

8

Isolated

(optical coupler)

L = 115 / 230 VAC

97...127 VAC /

187... 250 VAC

0 ... 45 VAC /

0 ... 90 VAC

10 mA at 115 VAC

16 mA at 230 VAC

1 LED per Input

21

Specifications 65

4.3.2

Outputs

The lollowing table give important information on output moduls that can be used with the A130. You will find more information on

Test voltages see chapter 4.9.3

Semiconductors (characteristics of semiconductor outputs, switching capacity for bulbs, signal level)

Relay contacts (service life of relay contacts, operating frequencies, wiring, minimum current

Analog inputs (accuracy and defects) in chapter 4 of the module descriptions.

Table 5 Specifications for the Binary Outputs

Type DAP 102 DAP 103 DAP 104 DAP 106

Number of Outputs

Technique of Outputs

Type of Networking

Working Voltage

Working Current

- 24 VDC, Resistive Load

- 230 VAC, cos phi = 1

- 230 VAC, cos phi = 0.5

Permissable Total Current

Operating Delay

Displays

2 x 8 semi-conductor isolated

(optical coupler)

Us=24 VDC

2 x 8 relay ladder isolated

8 relay ladder isolated

16 relay ladder isolated

Us=24 ... 110 VDC / Us=24 ... 110 VDC /

L=24 ... 230 VAC L=24 ... 230 VAC

Us=24 ... 110 VDC /

L=24 ... 230 VAC

10 mA ... 2 A

8 A per group

<1 ms

1 LED per output,

1 LED per group max. 2 A permanent max. 2 A permanent max. 2 A permanent max. 2 A permanent max. 2 A permanent max. 2 A permanent max. 1 A permanent max. 1 A permanent max. 1 A permanent

6 A per group 16 A per module 32 A per module ca. 10 ms for working voltage of relay coil

1 LED per group for overload

1 LED per output,

2 LEDs for supply.

ca. 10 ms

1 LED per output,

1 LED for supply.

of relay coil ca. 10 ms

1 LED per output,

2 LEDs for supply.

of relay coil

For more details on limiting values see chapter 4.2.1.

DAP 112

4 x 8 semi-conductor isolated

(optical coupler)

Us=24 VDC

10 mA ... 0.5 A

2 A per group

<1 ms

1 LED per output,

1 LED per group for working voltage

1 LED per group for overload

Table 6 Specifications for the Analog Outputs

Type

Number of Outputs

Measuring Ranges

- Current Output

- Voltage Output

Conversion Time

Resolution of the Converter

Zuordnung der Auflösung

DAU 104

4

-1 ... +1 mA, -2 ... +2 mA, -5 ... +5 mA, -10 ... +10 mA, -20 ... +20 mA

-0.5 ... +0,5 V, -1 ... +1 V, -2.5 ...+2.5 V, -5 ...+5 V, -10 ... +10 V max. 20 ms per output

11 Bit inclusiv sign max. basic of measured-value = +1000 → 100% min. basic of measured-value= -1000 → 100%

Displays 1 LED for power supply

1 LED for readiness for service

DAU 108

2 x 4

-20 ... +20 mA, uni- and bipolar

-10 ... +10 V, uni- and bipolar

0.8 ms for 8 values

11 Bit inclusiv sign max.basic of measured-value =

+1000 → 100% max. basic of measured-value =

-1000 → 100%

1 LED for power supply

1 LED for readiness for service

66 Specifications

21

21

4.4 Data Interface

4.4.1

Programming Interface (RS 232 C)

Use - ALU or KOS connection with programming unit;

- For coupling interface, see chapter 4.2.3.4

Pin Arrangement

Transfer Rates

Data Format

According to DIN 66 020 BI. 1; or EIA RS 232C

See also module discription ALU 130, ALU 131

110, 150, 300, 600, 1200, 2400, 9600, 19200 Bit/s

Can be set with jumpers on the DNP 105 or BIK 112

1 Startbit

7 Databits, ASCII (7 Bits per character)

1 Parity bit, parity-even

1 Stopbit

Voltage Level According to DIN 66020

Inputs 1-Signal --3 V

0-Signal +3 V

Outputs 1-Signal --5 V

0-Signal +5 V

4.4.2

SystemFieldBus According to RS 485

Use

Pin Arrangement

Type of Transfer

Connection to the remote in-/outputs

According to RS 485, see module description BBS 1,

Chapter 3.3.2, “Pin arrangement”.

- Symmetrically serial, potential binding

Switching

C

Transfer Rates

Cable Termination

- Sending with acknowledgement and broadcast

- Bus assignment Master - Slave

- Block transfer up to 20 bytes

- CRC test sign

- Error connection by repetition

Between 0V and chassis (PE) with 100 k Ω Varistor and

62.5 kBit/s, 375 kBit/s, 2 MBit/s, see also chapter 4.6.3

“permissible lengths of lines”

120 Ω at both ends

4.4.3

PLB (Parallel Local Bus)

Use

Internal I/O bus for the subrack DTA 102 and DTA 103. The data transfer is initiated from the “bus superior station” ALU or DEA, and the information is transferred from the latter to the “subordinate station” process periphery modules or vice versa.

Supply Voltage

Supply Indicator

Max. Permissible Current

Input per PLB User

Address Space

Data Width

Addressable User

Interruption Level (Collective

Interruption)

Ready Message

Scan Time for 1 Byte

Blade and Spring Strips

+5 V, +/-5 %

Green LED at ALU 130, ALU 131, DEA 105, DEA 106

100 mA

8192

8 Bit max. 8

1

1

Approx. 1 μ s, (independent of bus master)

According to DIN 41 612

Specifications 67

68 Specifications

4.4.4

Coupling Interface (RS 232 C / Current Loop / Telecontrol Mode)

Use

Type of Transfer

KOS connection with coupling partner

Modnet1-F / Modnet1-N

- Transfer medium telecommunication cable

- Sending with acknowledgement and broadcast

- Bus assignment Master - Slave

- Error security HD = 4, longitudinal and cross parity

- Error correction by repetition

RS 232 C

Pin Arrangment

Transfer Rates

Voltage Level

According to DIN 66 020 BI. 1; or EIA RS 232C

See also module description KOS 130, KOS 131

Adjustable up to a maximum of 9600 Bits/s per SW

See chapter 4.2.3.1

Current Loop

Pin Arrangemtn

Current Level

Transfer Rates

See module description KOS 130, KOS 131

20 mA active / passive

Adjustable up to maximum of 9600 Bit/s per SW

Telecontrol Mode (KOS 131)

Terminal Arrangment

Transfer Rate

See also module description KOS 130, KOS 131 with UE 84 600 Bit/s with GDUE 10 adjustable up to a maximum of 9600 Bit/s per SW

4.5 Processor

Type

Word Length

Memory of the Basic

Software

Operating Modes

Operating Indicator

Word processors 8088 on ALU; 8344 on BIK 112 and

DEA 106

8 Bit

EPROM (4 x 32 kByte)

Restart (basic position procedure) or continued start (retentive procedure)

Yellow LED at DNP 105 or BIK 112

Monitoring

Monitoring of the supply voltage for a voltage, which is too low, or for a supply failure

Program memory monitoring for data contents during cyclical test with test sign

Time monitoring for INL

Monitoring of the batteries for a voltage, which is too low

Monitoring of the signal memory for data contents up to switch-on time

Constant monitoring of the outputs for short circuits and overload

Time monitoring of the bit bus telegrams

21

21

4.6 Memory

4.6.1

Signal Memory

Type of Memory

Inputs

Outputs

Writing - reading memory RAM (2 x 8 kByte) battery buffered max. 512 I max. 512 O

Constants (Bit, Byte, Word) 0 ... 65535

Markers (Bit, Remote)

Markers (Bit, Central)

Markers (Byte, Central)

Markers (Word, Central)

Markers (Double Word,

Centrals)

System Markers (Bit)

System Markers (Byte)

System Markers (Word) max. 8 x 64, only with ALU 130 and DEA-H 1 or DEA-K1 connected as well

0 ... 2560

0 ... 2560

0 ... 1280

The following is valid for the max. distribution:

M + MB + 2 x MW + 4 x MD = 2560

0 ... 640

21 + 16 x 6

16

7

ALU 131

64

Time/Counting Functions

Times (Central)

Times (Remote)

ALU 130

64 max. 8 x 8 3)

Smallest Time Value (Central) approx. 100 ms

Smallest Time Value (Remote)approx. 10 ms 3)

Largest Time Value approx. 110 min.

Counter (Central)

Counter (Remote)

Counting Range

64 max. 8 x 8 3)

1 ... 65535 imp.

approx. 100 ms approx. 400 s

64

1 ... 32767 Imp.

4.6.2

Memory for the Application Program

Type of Memory Writing - reading memory, battery buffered or

EPROM with support (EPROM/T)

Number of Pin Series from EPROM/Ts

Memory Capacity approx. 20

5040 instructions for the central INL max. 400 instructions for the remote INLs

Storing the rated values for times/counters,

BES list, set parameters;

Testing byte for the data check.

4.6.3

Buffer Battery

Led to PLB

Voltage (in Idling)

Capacity

Service Life when Idling

(not Connected)

Sercvice Life in Floating

Operation

For the RAM supply of the ALU, BIK and KOS

3.6 V

1.7 Ah

Typically 10 years

Typically 1 year, at least 3 months

Max. Storage Temperature --40 ... +70 ° C

Undervoltage Indicator Red LED for battery 1

Red LED for battery 2

3) If DEA-H1 or DEA-K1 is connected as the user.

Specifications 69

70 Specifications

4.7 Processing Times

Input Delay for:

DEP 112 and DAP 102

DAP 103, DAP 104

DEA-H1 and DEA-K1

4 ms (cannot be altered)

Reaction Time

Set to 5 ms (supply ex works)

3 ... 250 ms adjustable with software

(can be parametered together for 8 inputs each)

Smallest Input Pulse Width,

Dependent on: Cycle time (10 ms/1 kAnw.)

Input delay (5 ms)

Key ratio (1:1)

Scan Time, Dependent on: Length of the application program,

Type fo the instructions and type of the hardware configuration

Typically 10 ms for 1 k instructions with central structure

(Stand alone) approx. 25 ms for 1 k instructions

4.8 Mechanical Structure

4.8.1

Construction Data

Module

Format

Safety Type According to

DIN 40 050

Operation Position

Ventilation above

NTERMAS 19 inches

(1 HE = 44.45 mm; 1 T = 5.08 mm)

6 HE, 40 T for DTA 102

6 HE, 84 T for DTA 103

6 HE, 8 T for modules (double Europe format according to DIN 41 494)

IP 00

Vertical, aperture plates for air circulation at the top and bottom

Natural convection, if natural air supply is available and below the subrack

Weight See module descriptions

4.8.2

Connections

In- and Outputs, Supply

(Frontal Connection)

SystemFieldBus via 11 polar screw/plug terminals for cross-section of lines 0.25 ... 2.5 mm 2 via SystemFieldBus pins BBS 1 at BIK 112, DEA 106,

DEA-H1 and DEA-K1 via data cable, e.g., YDL 37, YDL 38 RS 232 C, Current Loop

Telecontrol Line via 11 polar screw/plug terminals for cross-section of lines 0.25 ... 2.5 mm 2

Creepage and Air Distances of the Screw/Plug Terminals according to VDE 0110, group c for 250 V

21

21

4.8.3

Permissible Line Lengths

In- and Outputs (Binary) max. 400 m unshielded max. 1000 m shielded

In- and Outputs (Analog) Max. 100 m, twisted pairs, shielded, reference conductor led together

RS 232C-Interface

Current Loop

Telecontrol Line

SystemFieldBus max. 20 m shielded, max. permis. cable capacity <2.5 nF approx. 1000 m up to 2400 Bit/s (Bd) with UE 84; max. jumperable cable muffling 26 dB with GDUE 10 for 0.5 mm 2 : 7 km for 9600 Bit/s (Bd)

14 km for 600 Bit/s (Bd) max. 30 m for 2 MBit/s (MBd) max. 300 m for 375 kBit/s (kBd) max. 1200 m for 62.5 kBit/s (kBd)

Cable: four-wired or two-wired (2 Mbits/s only four-wired) twisted pairs and shielded,

Surge Impedance 120 Ω /10 km bei 10 kHz

4.9 Environmental Data

4.9.1

Climatic (According DIN 40 040, page 1/6.70)

Permis. Ambient Tempera0 ... +50 ° C intake temperature without ADU 116, ture during Operation DAU 108

Category KY (without Fan) 0 ... +40 ° C intake temperature with ADU 116, DAU 108

Permissable Storage Tem--40 ... +85 ° C (without battery) perature According to Ca--40 ... +70 ° C (with battery) tegory GP

Relative Humidity According 75 % in mid-year, without dew to Category F 95 % permanently on 30 days per year

85 % ccasionally on the other days

Air Pressure > 70 kPa (700 mbar) during operation or storage

> 23 kPa (230 mbar) during transport

4.9.2

Mechanical (Shocks and Vibrations)

Shock acc. to DIN/IEC 68

Part 2-27

30g ⇒ 294 m/s 2 for 18 ms

Test condition: pulses peraxis

Vibration acc. to DIN/IEC 68 0.075 mm amplitude (single) for 10 ... 57 Hz

Part 2-6 1g ⇒ 9.81 mm/s 2 for 57 ... 150 Hz; Test conditions:10 scans, frequency change of 1 octave/min.

4.9.3

Electric Conditions

Static Limit Values

Clearances and Creepage

Distances

Insulation Resistance

See chapter 4.2.1

According to VDE 0160, issue 05.88

According to VDE 0160, issue 05.88

Specifications 71

Table 7 Surge Voltage Check 5) According to IEC 801-5 (Draft) and IEC 65 (1.2 / 50 μ s)

Circuits Rated Voltage

Mains 24 VDC / 230 VAC

Discrete Inputs

Analog Inputs

24 VDC/230 VAC

Discrete Outputs (Semi-Conductors) 24 VDC

Analog Outputs

Relay Outputs 24 VDC / 230 VAC

Shielded cabels

5) without operating

-

3

3

-

3

Voltage-Amplitude

Level

3

3

Electromagnetic Compatibility (EMC)

Table 8 Noise Immunity Compared to Conducted Interference

Circuits Rated Voltage

Mains

Discrete Inputs

24 VDC / 230 VAC

24 VDC

230 VAC

Analog Inputs

Discrete Outputs (Semi-Conductors) 24 VDC

Analog Outputs

Relay Outputs 24 VDC / 230 VAC

Shielded Cabels -

2

3

2

2

2

3

High Frequency

Test According to

IEC 801-5 (design) and IEC 65, Level

1 MHz

3 3

3

3

3

3

3

3

3

Spike/Burst

According to

IEC 801-4

Level

72 Specifications

Noise Immunity Compared Level 3 to Electrostatic Discharge acc. to IEC 801-2

Noise Immunity Compared 3 V/m to Electromagnetic Fields acc. to IEC 801-3

Current Shock via Chassis 1 kA with 1 MHz basic frequency reducing, stored energy 0.94 J

Radio Interference According for limit value category A to VDE 0871 (for Supply The limit value category B is observed according to the

Powerpacks 230/400 VAC; “General Permit in accordance with the official notification

24 VDC) 1046/84” is observed with an additional filtering of the

21

mains supply with a spark protection filter, e.g., from

Messrs. Eichhoff, type AZ 711 or AZ 712.

21

Specifications 73

Chapter 5

Earthing and EMC-Measures

This Chapter gives basic information on earthing and EMC measures.

21

Earthing and EMC-Measures 75

5.1 Earth Grounding and Earthing

For larger designs, connections of system-foreign peripheral units and powerpacks and integration into other systems, basic rules must be adhered to, however, in order to guarantee an error-free operation.

The following measures are carried out on principle during the projecting of systems:

Measuring of all Inactive Metal Parts, see 5.1.1

Protective Earthing According to VDE 0100, see 5.1.2

Function Earthing, see 5.1.3

Reference Conductor System, see 5.1.4

5.1.1 Earth Grounding of All Inactive Metal Parts

Measuring is the production of a conducting connection of all the inactive metal parts of an electric means of operation, which may be touched without danger despite becoming live in the case of a malfunction (VDE 0160 2.22). For the earth grounding, toothed discs and Cu tape or a shield may be used. The connections must be good conductors, i.e., free from lacquer, protected against corrosion and designed in such a way as to be non-reactive. With a Cu shield conductor, at least 17 mm 2 cross-section is necessary.

5.1.2 Protective Earthing According to VDE 0100

This is necessary, if the voltages guided to the system or produced there are NOT sufficient for the conditions of the small voltage for functioning with safe separation according to VDE 0160 (issue 5. 88).

The required protection is obtained by a connection of the central earth grounding point coded with to a protective ground terminal (PE) of low impedance and coded green-yellow or a protective ground strip with the following cross-section: for leakage currents 3.5 mA, e.g., through spark protective condensators PE conductors 10 mm mains supply

2 Cu for peripheral unit connections, at least a nominal cross-section of the respective

76 Earthing and EMC-Measures

21

21

The protective earthing is to be carried out according to the available mains type.

TN-S System

(Protective multiple ground with separate protective conductor)

Chassis

L1

L2

L3

N

PE

TN-C System

Protective multiple ground

L1

L2

L3

PEN

Chassis

TT-System

(Protective earthing and FI protective circuit)

L1

L2

L3

N

Chassis

PE

Ground for

Protective Earth Conductor

L1,L2,L3 External Conductor

PE

N

PEN

Protective Earth Conductor

Center Conductor (Neutre)

PEN Conductor

Figure 38 Types of Mains

IT-System

(Protective conductor system)

L1

L2

L3

Impedance

Chassis

Ground for

Protective Earth Conductor

Earthing and EMC-Measures 77

5.1.3 Functional Earthing

Functional grounding in order to establish the electronic equipment reference system onto a noise-free potential in order to divert interconnected disturbance emissions

(EMC) and in order to improve interference suppression.

Protective earth and functional earth are brought together centrally at the equipotential grid of the electronic equipment.

Measures taken to earth the function should however never be able to cancel the protective measures (not even during the system start-up).

5.1.4 Reference Conductor System

The reference conductor system is designed as insulated and is defined at a point connected with the mass (a connection as short as possible, cross-section surface of 6 mm 2 ). The following reference potentials are available in the A130:

0V for the reference potential of the internal electronics

M1 for input circuits separated and isolated, e.g., of the supply U

M2 for the supply of the logic part or supply of the analogue modules, sensor supply, if inputs are non-isolated

M4 for separated and isolated switching circuit U

S

24.

B

24 (24 V) or >24 V

The potentials 0V and M2 are galvanic and separated in the current supplies. The potentials M1 and M4 are also insulated by optocouplings or are designed as relays.

On principle, all current circuits of the A130 could be operated free from potential, i.e., without connection to the function earth, while observing the switching measures, chapter 5.4.2.

In order to aim at a high EMC resistance, it is necessary, however, to produce a potential connection according to the following diagram:

Galvanic Coupling between 0 V and Earth Ground in Subrack

Jumper Z is plugged in DTA 102 or DTA 103 (the place is: inside the subrack, right in front of I/O slot; accessible only when DTA is empty).

The capacitive coupling between the subrack earth ground and 0 V is short-circuited galvanically via the jumper Z, see Figure 39.

78 Earthing and EMC-Measures

21

21

0V

Z-Jumper

PE-Screw MA

DTA 102

DTA 103

(MA) Measuring Screw for the Connection of the Function Earth

(0V) Reference Conductor System of the Internal Electronics

Figure 39 Chematic Drawing of Galvanic Coupling between 0 V and Earth Ground)

Connection of M1 and M2 with the Function Earth.

This connection point is located in preference at the respective powerpack (simultaneous supply from modules and signal generators, see chapter 3.2.1).

Connection from M4 to the Function Earth.

The connection point is located at the powerpack for the switching voltage, in preference. It is recommended that separate powerpacks are provided for the supply of the logic element and for the supply of the modules and signal generators (see chapter 3.2.1).

Earthing and EMC-Measures 79

5.1.5 Earthing Measures for Cabinet Mounting

EB

FE

M

MA

PE

X

Neighbouring Cabinet/ Mounting Rack

Function Earth (Environmental Protection), e.g., Iron Support of the Vibration-Resistant

Construction, Tap Water or Heating Pipe, Starpoint of the Building Earth

Reference Conductor System (Solid Copper Strips or Jumpered Row Terminal)

Measuring, which is Used as a Function Earth

Protective Earth PE, Possibly via a Protective Conductor Restrictor

Screws Simultaneously Fulfill the Galvanic Connection to the MA

Figure 40 A130 in Cabinet

Check, if the Following connections are established (necessary for gaining equal potential between chassis, electronics and fault-free earth):

Between a HF low-resistance reference conductor line M with the cabinet earth ground MA.

Between a 6 mm 2 cross-section function earth line with the cabinet earth ground

MA.

Protective earth conductor PEwith cabinet earth ground MA.

If the protective earth conductor PE is susceptible to faults, a protective earth conductor choke e.g. 20 μ H, 16 A; AEG E-No. 424 193 199, has to interfaced.

EB with cabinet earth ground MA.

80 Earthing and EMC-Measures

21

21

5.2 EMC Measures

5.2.1 Measures

Taken Regarding

Installation and Wiring

In order to avoid capacitive and inductive linkings of signal lines one should observe the following arrangements of the wiring and shielding measures:

5.2.1.1

Inside a Cabinet

Cabling

Signal lines (extra-low voltages) and mains should not be placed within the same cable or cable channel (VDE 10042a).

Supply voltage conducting parts and electronic equipment (EE) should be assembled separately (not in the same place).

Transfer of the 115/230 VAC mains and signal lines into separate cable channels in intervals of ≥ 10 cm to the 24/60 VDC signal lines. The arrangement of the cable channels can be seen quite clearly in the following figure. Unavoidable intersections should be carried out as rectangular as possible.

DTA

DTA

DTA

24/60 VDC 115/230 VAC

Figure 41 Cable Channels for 24 VDC and 230 VAC Lines

Digital signal lines (24/60 VDC) can be placed without shield in a common channel.

Shielded bus cable, analog processing data cable and 24/60 VDC signal lines can be kept in a common channel.

Separate shielded cables (2 x 0,5 mm 2 , twisted) are to be used for every measured value in analog processing data cables. Generally, the cable can only be earthed one-sided on the cabinet exit.

Earthing and EMC-Measures 81

The shield of the SystemFieldBus to the nodes (slaves) must not be earthed directly

(isolation). Only a capacitive connection is recommanded, see chap. 3.5.2.2

(page 51).

Mechanical and Electrical Measures

One must ensure that sufficient shield terminals (slave) are available in the area of the cabinet entry terminals for the cables of the processing cable which are incoming and outgoing within and outside the cabinet. In so doing one must check the large support.

Wrong

Avoid Long Connection

Cables

Correct:

Clip Metallic, Blank

Surface

Figure 42 Example for Shield Connections (Mechanics of the Shield Support)

Large Cross-Section

82

The shield strip is to be connected with the cabinet housing and the carrying handle

(measuring) as well as the central earthing point in the cabinet so as to be a good connector.

The fixing screws of all modules must be screwed tightly (galvanic connection to the mass of the subrack). The cable pins must also be screwed tightly with the corresponding jacks.

A Schuko socket is provided for every cabinet group as the connection of the programming unit. The protective earth of the socket must be connected to the same

PE as the protective earth of the cabinet.

Integrated inductivities, which are not directly controlled from the automation unit

(e.g., protective and relay coils) must be switched with deletion elements (e.g., RC elements, varistors, diodes, etc.) in the same cabinet, see also chapter 5.4.1.

A division by separating sheet metal is necessary for the part of the cabinet, in which inductivities (especially trafos, valves and protective devices) are mounted. The dividing sheet metal must be connected to the cabinet (measuring) so as to be a good conductor.

The fixing screws of the subracks must be well tightened (perfect galvanic connection to the cabinet measuring).

No flourescent tubes should be used for the cabinet lighting due to the interference safety.

Earthing and EMC-Measures

21

21

5.2.1.2

Outside Cabinets in Closed Buildings

Digital signal lines for DC and AC as well as analogue signal lines must each be led in separate cables. With extreme levels of interference, use shielded cables (shield conductor is induction resistant) or provide a filtering of especially endangered I/O wires or additional spaced-out separation of the peripheral I/O lines.

On principle, shielded lines are to be used for analogue signal lines. A shielded cable (2 x 0.5 mm 2 , twisted) is to be used individually for the connection to the individual signal generators or actuators according to the branching for every measurement value. The shielded cable may not be laid together with energy supply lines or similar electric sources of interference, distance 0.5 m.

Single or double earthing of the cable shields

A single earthing of the cable shield is necessary for all analog measuring lines. It is to be used, if you only take account of the capacitive interference influence.

A double earthing of the cable shields can be necessary for longer signal lines, which are interrupted for HF influence. A parallel laid potential balance line of low impedance is necessary for the double sided earthing. The impedance may amount to 10 % at the most of the shield shield resistance.

The connection between the central unit and the external operating units, like, e.g., the visual unit, takes place bit serially via a shielded V.24 data cable, e.g., YDL 14.1.

These cables are to be connected on both sides via the metallic pin housing with the mass of the units, tighten fixing screws .

5.2.1.3

Outside Building

Use shielded cable in principle

The cable has to be capable of conducting electricity and be connected with earth on both sides

Doubly shielded cable has to be used in analog signal lines, whereby the inner cable should only be earthed on one side (see above)

Moreover, the signal lines with protective elements against surge voltage have to be wired, this is to be carried out if possible during the entry of the cable into the building or on the cabinet at the latest

Surge voltage protection for SystemFieldBus cable

In order to protect the transmission appliances, e.g. Modnet 1/SFB, from networked surge voltage (lightning stroke) it is recommended to use a surge suppressor in the distributor mains. The rated leakage current should thus be 5 kA at least.

Earthing and EMC-Measures 83

5.2.2 Measures Taken Regarding the Power Supply

Setting the powerpack primary side with varistors.

Condensators with a small capacity and good HF properties parallel to the possibly available filter condensator.

Use of transformers with shield coil and earthing of the shield coil.

Switching the powerpack secondary side with over-voltage limiters, like suppressor diodes and performance Zener diodes, see chapter 3.2

Filtering the mains voltage at the cabinet supply

In normal cases, only the use of the spark protection filter for the prevention of HF enabling from the lines into the mains is required for reasons of spark protection. If stronger superpositions of the interference voltage of the mains supply must be taken into account, it is recommended to use a symmetrical main filter, e.g., 380 VAC,

50/60 Hz, 4 x 16 A, AEG E no. 424 147 254.

BK (L1)

BN (L2)

BK (L3)

BU (N)

L3

N

L1

L2

Figure 43 Circuit Diagram of a Mains Filter for Three-Phase Current

5.2.3 Measures Taken Against Direct Radiated Noise

Accommodation of the electronic operating means in an enclosed steel metal sheet housing/cabinet. The contact-prone periphery, e.g., coupling relays, protections, switches, etc., is to be accommodated in a separate cabinet/housing, unless it does not serve for the supply or monitoring. As an alternative, you may use a housing divided with a balkhead sheet. See also Chapter 5.2.1 “Measures for the installation and wiring within a cabinet”.

84 Earthing and EMC-Measures

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21

5.2.4 Measures Taken at Sources of Interference

A wiring of the inductivities is recommended for fail-safe reasons (see chapter 5.4.1)

With free-running diodes for DC

With RC elements or varistors for AC/DC

For filtering of the connection lines for AC, see Chapter “Measures at the current supply” (Filtering of the mains voltage)

Cut-off of system-alien interference with an earthed (MA) steel metal sheet, if electronic operating means must be mounted in the area of influence of the interference

5.3 Interference Suppression

Corresponding to the high-frequency device law, individual components and partial systems, which cannot operate on their own, are not subject to the notification or signing rules of the post office.

The components of the A130 are freed from interference in accordance with the

“General permit, availability no. 1046/1984” of the Post Office in the Federal Republic of Germany, all the same, so that a whole system set up with the components is sufficient for this condition in all cases when keeping to the projecting guidelines.

The prerequisite for this is that all additional devices and components also indicate this interference-free degree and keep to the operating measures for being spark-free, like:

Filtering of the mains voltage through a spark protection filter, see 4.9.3

Deviation of the interferences through spark interference-free condensators

(see 5.4.1)

Wiring of inductive consumers with deletion diodes in order to prevent the coupling of high-frequency interference voltages into the neighbouring lines (see 5.4.1)

It may happen that so-called type approvals are required. The type approval for the whole of the system can be received from the vendor at the local spark interference measuring centre. It is generally relevant for systems in residential and mixed areas, authorities, hospitals and airports but not within industrial areas. If problems should result from the type approval, these should be directed to:

Messrs. AEG Aktiengesellschaft (plc)

Abt. A91 V3 (Vertrieb) (distribution)

6453 Seligenstadt

Tel. (06182) 81-0

5.4 Design of Peripheral Connections

5.4.1 Wiring at Actuators

A wiring of the inductivities is recommended for fail-safe reasons. Protective diodes are provided on the output modules for the protection of the DC electronic outputs

(semi-conductors). These do not, however, offer interference protection for long lines.

Earthing and EMC-Measures 85

If contact-prone logic elements are located in the input lines, e.g., for protective and safety disenabling devices, the logic elements must be wired, in addition, with clamping diodes (directly to the inductivities).

Us

V1

M

K1

V2

M

Figure 44 Protective Circuit of Inductive Contact Elements

K1 Contact e.g. for Protective

Interlocks and Safety Interlocks

V1 Protective Diode in the

Output Module

V2 Clamping Diode in Position

The wiring of inductive AC consumers, e.g., with RC elements is to be carried out directly to the inductivities for the same reason.

5.4.2 Wiring of the Reference Conductor in an Insulated Layout

If the reference conductor of the process peripherals is not earthed as recommended, e.g., as a protective measure, the following wiring of the corresponding conductor should be carried out to improve the interference resistance:

Reference Conductor

1 M Ω

0.1

μ F

400 V-

Functional Ground

Figure 45 Wiring of the Reference Conductor in an Insulated Structure

The 1 M Ω resistance diverts the static charging

The membrane capacitor (observe high frequency input) short circuits high frequency charge eliminator prevents unpermissibly high contact voltage in the event of an error

86 Earthing and EMC-Measures

21

21

A piece of earth contact monitoring equipment can be used to monitor an earth contact of the switching voltage U

S

:

Monitored Power Supply (Us 24)

Reference Conductor (M)

U

220 VAC

H1

1 M Ω 0.1

μ F

400 VDC

Function Ground (PE)

Figure 46 Monitoring of the Working Voltage Us for Earth Fault

If the structure is contained in several cabinets, this wiring should be repeated per cabinet.

5.4.3 Shielded Cables

The following table gives an overview of cables corresponding to applicational needs.

Typ

JE-LiYCY

E-No.

Characteristics

424 234 035 shielded, twisted pair,

2 x 2 x 0.5 mm 2

Use

SystemFieldBus

Earthing and EMC-Measures 87

5.5 Protective and Safety Disenabling Devices

Functions, which serve especially for the safety, make additional projecting measures necessary (VDE 0160, chapter 4.1.2):

“In order to avoid dangerous consequences to persons, if the electronic means of operation (EB) should fail, a further piece of equipment, which is independent from this means of operation, is to be provided, if necessary, or other suitable measures are to be taken.”

Additionally required electric/non-electric protective equipment is dependent on the respective application (e.g., protection against accidental restarting of the motor/means of operation for an overturning of the GS motors). The VDE 0113, chapter 6.2.4.6, requires the following for the protection against overtravelling: “If an overtravelling is dangerous, an additional path-limiting sensor must be assigned to each path sensor, which has a correct operating function in the operating cycles. This path-limiting sensor causes the corresponding movement to stop in a reliable way.”

As a second path sensor, a device should be used, which immediately switches off the motor current circuit.

5.5.1 Emergency Stop Equipment (According to VDE 0113)

The emergency stop equipment should stop the machine immediately, in the case of danger. The stopping should be carried out in such a way, that no risks to persons or machine may occur. Safe movements may, however, be initiated. The emergency stop switch must be mounted so as to be clearly visible (push-button RAL 3000 red, background RAL 1004 yellow), and the operators must be able to reach it easily, fast and without risk.

5.5.2 Design of the Current Supplies

The emergency stop equipment must be mounted with electro-mechanical setting units.

In this way: the automation device can be switched off as well or the automation device remains live and only dangerous movements are switched off.

Safe motions are initiated from the automation device via a special program. These motions protect persons and machine, e.g., removing parts from acid baths, pneumatic doors open automatically, etc.

88 Earthing and EMC-Measures

21

22

Appendix A

Module Descriptions

The module descriptions are arranged alphabetically according to their abbreviations.

89

90

22

ALU 130, ALU 131

Central Processing Unit

Module Description

DOK-246115.21-0691 1)

The central unit ALU 130 or ALU 131 is the central programming unit

(CPU) of the automation system A130 or the substation U130.

21

1) No Ordering code. This module description is only available as a part of the user manual.

ALU 130, ALU 131 91

code

ALU 131

228220 software AKF

U battery 1 battery 2 card

AEG OS-No.

2993-280 130 software AKF

U battery 1 battery 2 card

Figure 47 Front View and Fill-in Label of ALU 130, ALU 131

(A) Pin Jumpers for the Starting Procedure

A0 Restart/ Continued Start

A1 Automatic Start/ Manual Start

(B1) Battery 1

(B2) Position for Battery 2 for the Enlargement of the Buffer Reserve

(C1) Polarity-Safe Battery Connection 1

(C2) Polarity-Safe Battery Connection 2

(EP) Pin Position for EPROM/T

(G) Socket Positions 1 ... 4 for Basic Software

(L1)

(L2)

Red LED 1 Battery 1 is Faulty

Red LED 2 Battery 2 is Faulty

(L3) Green LED PLB Supply

(MP) Microprocessor

(RA) Pin Jumper for RAM/ EPROM Mode

(RS) R 232 C Interface

(SR) Enclosure for the Earthing of the Metal Shields

(WE) Pin Jumper RAM Writing Enabling

The jumper positions shown correspond to the delivery condition.

All other contact sockets not shown are required for the testing area settings done at the factory; they may not be altered.

Figure 48 Survey of Configuration Elements

92 ALU 130, ALU 131

21

21

1 General

The central unit ALU 130 or ALU 131 is the central programming unit (CPU) of the automation system A130 or the substation U130.

Table 9 Type Selection of the ALU

Type Basic Software Programming Language

ALU 130 217 491 Dolog A

ALU 131 247 138 Dolog AKF

Software Description

Programmierung Dolog A für A030/A130

(Programmieranleitung) No. A91V12-234 816

Slip Case for Dolog AKF A030/A130

E-No. 424 247 139

The ALU controls, calculates and drives the PLB users, like, BIK 112, DEP 112, DAP

112, etc. It can only be operated on the socket position 1 (far left) in the subracks DTA

102/ DTA 103 and requires a supply module DNP 105 or BIK 112 on socket position 2.

1.1 Physical Characteristics

The central unit is designed in a double Europe format with rear PLB contacts and front

V.24 pins. The main components are:

Microprocessor 8088-2 as the Control and Drive

Basic Software (4 x 32 kB EPROM)

6 kB RAM for the Signal Memory

32 kB RAM for INL; Alternatively EPROM on a Rack

Buffer Battery

RS 232 C Interface

Pin Jumpers for the Starting Procedure, Memory Type, RAM Writing Enabling

One of the supplied labels is pushed into the front cover of the subrack, which can be folded upwards, next to the window for the LED indicators. The system-related data are to be entered into the specified areas.

ALU 130, ALU 131 93

1.2 Mode of Functioning

The ALU is the central control unit for:

I/O Users in the Central Subrack

Remote Extensions (BIK 112)

Processing of the Instruction List (INL)

Monitoring of:

Signal and Program Memory

Processor Run

System Area Bus

Batteries

Supply Voltage

Instruction List

Outputs for Short Ciruit/Overload

Diagnosis

Display of the Operating Status, when the Machine is Switched on

Diagnosis through Explanatory Text Messages and Condition Markers

Spontaneous Error Outputs.

2 Operating Display

The grip strip includes 3 LED indicators

1 x green LED ”U” for supply voltage on: if PLB supply is present

1 x red 1 LED ”battery 1” on: if battery 1 is faulty

1 x red 2 LED ”battery 2” on: if battery 2 is faulty

3 Configuration

The following should be set on the ALU:

Memory Type

Starting Procedure

RAM Writing Enabling

Second Buffer Battery these jumpers can also be operated externally, see “Retrofit cable set NAS 101 or NAS 10”, chapter 3.7.

94 ALU 130, ALU 131

21

21

3.1 Starting Procedure (A0, A1)

A7 A6 A5 A4 A3 A2 A1 A0

Table 10 The Start-Up Characteristic is Set at the Operating Mode Jumper Using A0 and A1

Jumpers Condition

A 0 2)

A 1

2)

Operating Mode

Restart

(Basic position procedure)

Meaning

For switching on the supply voltage for the program start via the operating unit; standardisation (deletion) of the signal memory and renewed loading of the time/ counter rated values from the program memory as well as comparing the actual values with the rated values.

Continued start Only effective with a perfectly functioning and connected

(Retentive procbuffer battery. For switching on the supply voltage or program edure) start via the operating unit; start of the application program from the first address onwards with the data saved in the signal memory, i.e., set memory outputs or time and counting values are not lost

Automatic start

Manual start

Automatic start of the program, when the supply voltage is switched on.

program start via the function “S” on the operating unit.

All combinations are possible. The jumpers A2 ... A7 remained connected (reserved for subsequent use).

Note The initial starting of a newly written or modified application program should be carried out only in the operating mode “Restart”.

You may switch over to the operating mode “Continued start” afterwards.

A direct start in the operating mode “Continued start” results in the fact that markers and times or counters still have the status, which resulted at the time of stopping the old program.

The former system status, which was saved due to the “Retentive procedure”, does not generally correspond to the desired status at the start of a new program.

The jumpers A2 ... A7 ”don’t care” position.

Note The actual values of the time/counters, which are larger than 1 ms, are standardised in the operating mode Restart for interruption times.

Note The system can only be started again in the operating mode Restart after the

ALU or BIK have been unplugged and the supply switched off. The application program is not lost by unplugging the modules.

2) As delivered

ALU 130, ALU 131 95

3.2 Memory Type (RAM/E)

RAM Mode: For program creation of the INL in the test phase.

EPROM Mode: For permanent operation after the test phase (without zero-voltagesafe battery).

Jumper Condition

RAM

RAM

E

E

Meaning

RAM-Mode

(Delivery Condition)

EPROM-Mode

Note The EPROM/T is used up by means of an external EPROM writing station

EPS 256 (programs of the ALU 130 also with EPS 2000).

3.3 RAM Writing Enabling (WE)

Protection of the RAMs from accidentally being overwritten (deleted).

Jumper

WE

Status Meaning

Enabling for the overwriting or deletion (delivery condition)

Writing disenabling

The jumper WE can be laid at the front with the retrofit cable set NAS 101 or

NAS 201 (see chapter 3.7).

3.4 Buffer Batteries

The buffer batteries supply the:

RAM of the Signal Memory

RAM Memory for the Application

RAM of the BIK 112

RAM of the KOS 130/ KOS 131 Signal

The EPROM mode is only possible with the restarting procedure without the buffer battery.

96 ALU 130, ALU 131

21

21

The ALU is supplied with a battery located at position 1. In order to preserve the battery, it is only connected for the initial putting into operation (create the connection at

C1).

If the second battery is missing, the red LED “battery 2” (pos. L2) lights up. You can achieve a larger buffer reserve by charging the second battery (see accessories).

The battery buffer switching is realised in such a way, that the battery 1 first supplies the buffer current, until it is exhausted, and then battery 2 takes over the continued buffering without interruption. In this way, battery 1 can be replaced at any time, when battery 2 is functioning and vice versa.

The use of two battery guarantees the operation according to the regulations of the car industry.

For the lifetime of the batteries, see the technical data.

Note Simultaneous replacement of both batteries is only to be carried out, when the

PLB supply is connected. Otherwise, data may be lost.

3.5 RS 232 C Interface

3.5.1

Pin Arrangement

In accordance with DIN 66 020 BI.1 or EIA RS 232 C (looking at the soldered cable connection of the blade strip)

Pin

3

4

1

2

7

8

Sign.

E1

D1

D2

S2

E2

M5

Meaning

Protective Ground

Transmitted Data

Received Data

Request to Send

Signal Ground

Data Chanel Received Line Signal

Detector

M5

E2

S2

D2

D1

E1

(GND)

Plug Point is Occupied

Plug Point is not Occupied

Figure 49 Pin Arrangement of the RS 232 C Interface (looking at the soldered cable connection of the blade strip)

ALU 130, ALU 131 97

3.5.2

Setting the Baud Rate

The setting of the baud rate is carried out via jumpers on the DNP 105 or BIK 112 (see the corresponding module description). The following baud rates can be set:

110 / 150 / 300 / 600 / 1200 / 2400 / 9600 / 19200 bits/s (bd).

3.5.3

Port

Pin Connector of the

Programmable Controller

YDL 37

Socket Connector of the YDL 44

Pin Connector of the YDL 37

YDL 44

Socket Connector of the

Programming panel

Figure 50 Connector Pin Assignment of the Data Cable YDL 37 with YDL 44

3.6 DIN A3 Forms

DIN A3 forms are available for the documentation of the set jumpers (see chapter 4,

“Order data”).

98 ALU 130, ALU 131

21

3.7 Retrofit Cable Set NAS 101 / NAS 102

NAS 101/NAS 102 serves for removing the pin jumpers

Starting Procedure A0 and A1

RAM Writing Enabling WE at the Front.

In this way, the jumpers can be operated without unplugging the module.

The installation is to be carried out according to the mounting diagram.

NAS 101 for ALU with Contect Pins 1 ... 44

NAS 102 for ALU without Contect Pins 1 ... 44 code

Jumpers

Plugged

Label

Pasted on

WE

15

16

17

A0

19

20

21

A1

23

24

25

23

24

25

26

27

28

29

30

31

32

33

34

35

36

40

41

42

43

44

37

38

39

5

6

7

8

9

3

4

1

2

15

16

13

14

19

20

17

18

21

22

10

11

12

ALU 130

236017

Figure 51 Mounting of the Retrofit Cable Set NAS 101/NAS 102

21

Jumpers Removed

ALU 130, ALU 131 99

100 ALU 130, ALU 131

4 Specifications

Arrangement

Units

Application Program

Type

A130 U030, U130

ALU 130 ALU 131

Programming Language

According to DIN 19 239

Programming with Programming Units

Storing the Application Program on Disc with Programming Units

Respective Software

Dolog A

P125, P300, P500, P510,

P600, P610

P125, P300, P500, P510

P600, P610

Archive → A010/A020/A030

Dolog AKF

P300, P500, P510,

P600, P610

P300, P500, P510

P600, P610

Dolog AKF →

A030/A130 on EPROM/T with EPROM

Writing Station EPS 256, EPS 2000 EPS 256, EPS 2000

Operation, Alteration of the

Time and Counting Values Programming units P125, P300, P350, P500, P510,

P600

P610; Time/ counting module DSP 030

Data Interface

Data Serial

Transmission Rate

Data Format

Voltage Level

Data Parallel

Supply (Internal)

RS 232 C according to DIN 66 020 BI.1; for programming and operating units

110, 150, 300, 600, 1200, 2400, 9600, 19200 bits/s (bd); adjustable by jumpers on the DNP 105 or BIK 112

1 starting bit

7 data bits, ASCII (7 bits per character)

1 parity bit, even 1 signals

1 stop bit

According to DIN 66020

Inputs: 1 signal < -3 V

0 signal > +3 V

Outputs: 1 signal < -5 V

0 signal > +5 V

PLB, see user manual A130, chapter 4

5V, max. 1 A, type 600 mA

21

21

Processor

Type

Word Length

Method of Operation

Memory of the Basic Software

(System Data)

Starting Procedure

Word processor INTEL 8088-2

2 bytes controlled cyclically

4 x 32 KB EPROM

Restart (basic position procedure) or continued start

(retentive procedure);

Automatic start or manual start

Signal Memory

Memory Type

Inputs

Outputs

Markers (Bits, Bytes, Words,

Double Words)

System Markers

(Bits, Bytes, Words)

Writing - reading memory RAM (2 x 8 KB), battery buffered max. 512 I max. 512 O see user manual A130, chapter 4 see user manual A130, chapter 4

Time/ Counting Functions

Type ALU 130 ALU 131

Times (Central)

Times (remote)

64 max. 8 x 8 3)

Smallest Time Value (Central) approx. 100 ms

Smallest Time Value (Remote)approx. 10 ms 3)

Largest Time Value

Counter (Central)

Counter (Remote)

Counting Range approx. 100 min.

64 max. 8 x 8 3)

1 ... 65 535 Imp.

64 approx. 100 ms approx. 400 s

64

1 ... 32 767 Imp.

Memory for the Application Program

Memory Type Writing - reading memory RAM (32 KB) battery buffered or EPROM on a rack (EPROM/T)

Pin Cycles of the EPROM/T approx. 20

Memory Capacity 5040 instructions for central INL;

Storing the rated values for times/counters;

Check byte for data control.

Buffer Battery

Voltage in Idling

Capacity

Lifetime in Idling guided to the PLB

3.6 V

1.7 Ah

(not connected)

Lifetime in Maintenance typically 10 years

Mode typically 1 year, at least 3 months max. Storage Temperature --40 ... +70 ° C

Indicators

1 x green LED

1 x red LED

1 x red LED

PLB supply

Battery 1 is faulty

Battery 2 is faulty

3) If DEA-H1 or DEA-K1 are connected as users.

ALU 130, ALU 131 101

Mechanical Design

Module

Format (Dimensions)

Weight

Double Europe format

Size 6 / 8T

450 g

Connection

RS 232 C

PLB via data cable with 25 polar blade strip e.g., YDL 14.1, YDL 37

Spring list C64F

Environmental Conditions

System Data

Loss Performance see user manual A130, chapter 4

<5 W

Order Data

Central Unit ALU 130 for

Dolog A

Central Unit ALU 131 for

424 236 017

Dolog AKF

V.24 Data Cable YDL 1

424 248 220

424 192 316

EPROM Program Memory

(Empty on the Rack) EPROM/T 424 233 891

Battery 3.6 V 424 219 761

Retrofit Cable Set NAS 101 424 235 280

Spare Labels

Spare Basic Software for

ALU 130

Spare Basic Software for

424 234 153

424 217 491

ALU 131 424 247 138

DIN A3 Form Block for A130 A91V.12-234 786

We reserve the right to make technical alterations without previous notification

102 ALU 130, ALU 131

Schneider Automation GmbH

Steinheimer Str. 117

D - 63500 Seligenstadt

Tel.: (49) 61 82 81--0

Fax: (49) 61 82 81--33 06

Schneider Automation, Inc.

One High Street

North Andover, MA 01845, USA

Tel.: (1) 978 794 0800

Fax: (1) 978 975 9010

Schneider Automation S. A.

245, route des Lucioles -- BP 147

F-06903 Sophia-Antipolis

Tel.: (33) 4 92 96 20 00

Fax: (33) 4 93 65 37 15

21

BIK 112

Modnet 1/SFB Coupling

Module Description

DOK-246116.21-0690 1)

BIK 112 is the connection module for external extensions of the automation system A130 or of the substation U130.

21

1) No Ordering code. This module description is only available as a part of the user manual.

BIK 112 103

code software

42

43

44

38

39

40

41

34

35

36

37

U ready

M card

AEG OS-No.

2993-280 128 BIK 112

236019

Figure 52 Front View and Fill-in Label of BIK 112

(D) SystemFieldBus Pin Strip

(FW) Firmware for SystemFieldBus Procedure

(L1)

(L2)

Green LED for the Supply

Yellow LED Indicator for Operation (Watchdog)

(MP) Microprocessor

(R)

(S)

Jumper for Transfer Type (see 3.3)

Jumpers for Transfer Rates (see 3.2 and 3.3):

S0, S1 = SystemFieldBus;

B0, B1, B2 = RS 232C of the ALU

(SR) Screws for the Earthing of the Metallic Shields

(ST) Screw/ Pin Terminal for Supply 24 V

The jumper positions shown correspond to the delivery condition.

All other contact sockets not shown are required for the testing area settings done at the factory; they may not be altered.

Figure 53 Survey of Configuration Elements

104 BIK 112

21

21

1 General

BIK 112 is the connection module for external extensions of the automation system

A130 or of the substation U130. The following can be connected: extension backplane with DEA 105 or DEA 106 or compact units DEA-H1 / DEA-K1. A maximum of 8 users, e.g., DEA-K1, I/O cards DEP 112, DAP 112, etc. can be connected to the BIK 112. The

BIK 112 is plugged in at the right-hand side of the ALU and supplies all connected PLB users in the central backplane (DTA 102 / DTA 103) with the integrated powerpack.

1.1 Mechanical Design

The module is designed in double Europe format with rear PLB contacts and a frontal

SystemFieldBus connection. The main components are:

SystemFieldBus Processor for the Coupling Procedure (Sending and Receiving of

Data Telegrams)

Firmware (8 kB EPROM)

8 kB Couplings RAM for Data Transfer

Baud Rate Pin Jumpers for SystemFieldBus and RS 232 C Interface of the ALU

Powerpack 24V/5V

One of the supplied labels is pushed into the front cover of the backplane, which can be folded upwards, next to the window for the LED indicators. The system reference data are to be entered in the specified areas.

1.2 Method of Operation

BIK 112 supplies all PLB-users in the central backplane and takes over the data transfer from and to the remote in- and output units (remote I/O). The transfer rate is dependent on the length of the system area bus (SystemFieldBus) and amounts to:

62.5 kbits/s (kbd) for max. 1200 m or

375 kbits/s (kbd) for max. 300 m or

2 Mbits/s (Mbd) for max. 30 m line length.

The ALU prompts the I/O connected externally at the SystemFieldBus cyclically via the

BIK 112. The input signals are stored in the coupling RAM at the same time, the output signals are removed from the coupling RAM and are transfered to the remote I/O.

1.3 Watchdog

The hardware mono flop (running time approx. 120 ms) monitors the cycle time of the

ALU. The yellow LED “operation” (watchdog) goes out for cycle times larger than the mono flop time. All output users of the central backplane are switched off for this (0 signal at the outputs).

BIK 112 105

2 Operation / Representation

The grip strip includes 2 LED indicators

1 x green LED ”U” for power supply on: if supply voltage is in the rated range

1 x yellow LED ”ready” on: if INL is running correctly, “watchdog” is not addressed.

3 Configuration

The following are to be set on the BIK 112:

Baud Rates of the RS 232 C Interface

Baud Rates for the Bitbus Interface

Bus Termination (Termination Resistances at the BBS1)

3.1 Transfer Rates of the RS 232 C Interface (B0, B1, B2)

S0 S1 B0 B1 B2

Table 11 Setting the Transmission Rate of the RS 232 C Interface

Transmission Rate Jumpers

B0 B1 B2

Transmission Rate Jumpers

B0 B1 B2

1.2 kbit/s 110 bit/s

150bit/s 2.4 kbit/s

9.6 kbit/s 2) 300bit/s

600bit/s 19.2 kbit/s

106 BIK 112

2) As delivered

21

3.2 Transmission Rate of the SystemFieldBus Interface

Table 12 Transmission Rate Depends on Cabel Length and No. of Cores

Baud Rate

62,5 kBd

375 kBd

2 MBd

Max. Bus Length

1200 m

300 m

30 m

No. of Cores

2 or 4

2 or 4

4

Operation

2 core

2 core

4 core

Jumpers on the DEA and on the BIK are used to set the baud rate, It has to be the same within are FieldBus line. If you apply more SystemFieldBus interfaces, you can set another baud rates for each FieldBus line.

For the number of FieldBus line nodes or for the maximum number of nodes for each controller please refer to configuration instructions of the user manuals or to chapter 1 of the document ”Process Peripherals Front Connection”.

Table 13 Setting the Transmission Rate of the SystemFieldBus

Jumpers Transmission Rate

62.5 kbit/s 375 kbit/s 3) 2 Mbit/s

R

R R R not allowed

S0 S1 S0 S1 S0 S1

S0 S1 B0 B1 B2

R Asynchronic mode, clock signal not set to SystemFieldBus. (2 wire operation.)

R/ Synchronic mode, clock signal set to SystemFieldBus (4 wire operation)

S0 S1

21

3) As delivered: 375 kbit/s (kBd) for max. 300 m bus-length

BIK 112 107

108 BIK 112

3.3 SystemFieldBus Port

The bus cable connecting the subordinate station to the superior station and the subordinate station amongst themselves has to be prepared by the user himself. The RS 485 plug BBS 1 and cable JE-LiYCY are available individually to this end. The delivery specifications for the bus cable (meter ware) and the connections BBS1 are contained in chapter 4.

Beginning with the master, the cable is touched by a double assignment of the connections from slave to slave. Please proceed in the following manner when preparing the cable:

Step 1: Cut cable to desired length.

Step 2: Prepare the ends of the cables according to Figure 54.

12 + 2

30 + 5

7 +1

Presentation in scale 1:1

(1) Cable shield

(2) Metal sleeve

(3) PVC jacket

Figure 54 Preparation of the Cable for Mounting the RS 485 Connection

Step 3: Insert metal sleeves (2) between cable shield (1) and cable cores according to

Figure 54. Overlap cable shield (1).

Step 4: Use the cable cleat (3), as shown in the Figure 55 to fasten both cables in the area of overlapped cable shield (ensure permanent cable shield bonding).

Step 5: Connect the individual cores according to their colors. Deviating from Figure 55, the connection is sufficient at terminals 3 and 8 (twisted pair connection). For 2 Mbaud connection of all terminals is necessary.

Step 6: The terminating resistors (1) are retained if only one cable is connected to the BBS 1

(bus start and end). If two cables are connected: remove resistors (diagonal cutter).

Close BBS 1 again.

21

21

(1) Terminating Resistors 120

(2) Connection Terminals

(3) Cable Cleat

(4) Standard Connection Cable

GE (YE)

GN (GN)

Yellow Core

Green Core

BR (BN) Brown Core

WS (WH) White Core

Ω each

Figure 55 Connection Terminals on the RS 485

Table 14 Connection Terminals on the RS 485

Standard Cable Core Colors Terminal

Core pair 1

Core pair 2 yellow green brown white

4

9

3

8

Signal at

62.5 kBd

-

-

DATAN

DATA

375 kBd

-

-

DATAN

DATA

2MBd

DATAN

DATA

DCLKN / RTSN

DCLK / RTS

BIK 112 109

110 BIK 112

3.4 Circuit Diagram of the BBS 1

3

8

4

9

5

120 Ω

120 Ω

3

8

4

9

5

3 8 4 9

YE GN BN WH

Schield

Figure 56 Circuit Diagram of the BBS 1

Schield

3.5 Connector Pin Assignment of the RS 485-Interface

Pin

5

8

3

4

9

Signal

DATAN

DCLKN / RTSN

RGND

DATA

DCLK / RTS

Meaning

Data Negated

Data Clock Negated / Request to Send Negated

R-Ground

Data

Data Clock / Request to Send

Plug Point is Occupied

Plug Point is not Occupied

Figure 57 Pin-Assignment of the RS 485 Interface, Seen from the Soldered Cable Connection

21

21

3.6 Circuit Symbols, Documentation Aid

34 35

U U

42 43 44

M M M

3 8 4 9 5

SystemFieldBus ready

Figure 58 Circuit Symbols BIK 112

DIN A3 forms are provided for the documentation of the set jumpers and SystemField-

Bus conditions. The circuit symbol is an extract from the form.

Shipping of forms only in block formats, see ordering details.

4 Specifications

Arrangement

Units

Supply Interface

Supply Voltage U

Current Input (I

EMV Protection

Powerpack

5

B

24)

Reference Potential M

I

Produced U

B

B

5

Domestic Requiremen

Supply for ALU and

I/O Modules

Reference Potential

A130, U030, U130

U

B

M2

= 24 V (20 ... 30 V) max. 1.2 A

Suppressor diode is available

+5 V (4.9 ... 5.2 V) max. 3.5 A max. 0.7 A; type 0.43 A max. 2.8 A

0 V (potential-free)

Data Interface

Data Parallel

Data Serial (Symmetrical)

PLB, see user manual A130, chapter4

SystemFieldBus corresponding to RS-485

Transfer Rates/Cable Lengths for 2 Mbits/s max. 30 m for 375 kbits/s max. 300 m for 62.5 kbits/s max. 1200 m

BIK 112 111

AEG Aktiengesellschaft

Automation Technology

MODICON Europe

Box 1162

D-6453 Seligenstadt

Phone / Telefax

(06182) 81-26 25 / -28 63 Sales Domestic

(06182) 81-26 19 / -28 60 Sales Abroad

(06182) 81-25 60 / -27 50 Advertising

(06182) 81-0 / -33 06

Telex 4 184 533

112 BIK 112

Processor, Memory

Processor Type

Firmware

Data Memory

Indicators green LED yellow LED

INTEL 8344 for SystemFieldBus

DSW 151/00 on EPROM 2764 (8 KB)

RAM (8 KB) buffered via PLB (Battery of the ALU)

PLB supply 5 V

Operation indicator (watchdog)

Mechanical Design

Module

Format

Weight

Double Europe format

6 HE/8T

540 g

Connection

Supply 24 V

Bitbus

PLB

Screw/pin terminal 11 polar for cross-section of line 0.24 ... 2.5 mm 2

9 polar socket for BBS 1

Blade strip C64M

Environmental Conditions

System Data

Loss Performance see user manual A130, chapter 4

<13 W

Order Data

Bitbus Coupling BIK 112

Bitbus Pin BBS 1

Spare Labels

424 236 019

424 233 854

424 234 155

Spare Firmware DSW 151 424 217 438

DIN A3 Form Block A130 A91V.12 234 786

We reserve the right to make technical alterations without previous notification!

21

DNP 105

Power Supply

Module Description

DOK-246118.21-0691 1)

DNP 105 is the supply module for all PLB users in the controller A130 or the substation U130.

21

1) No Ordering code. This module description is only available as a part of the user manual.

DNP 105 113

code

41

42

43

44

37

38

39

40

34

35

36

U ready

M card

AEG OS-No.

2993-280 127 DNP 105

236021

Figure 59 Front view and fill-in label of DNP 105

(B) Jumpers B0, B1, B2 for the transfer rates of the RS 232 C interface (ALU)

(L1)

(L2) green LED for the supply 5V yellow LED operation indicator (watchdog)

(ST) Screw/ pin terminal for supply 24.V

The jumper positions shown correspond to the delivery condition.

All other contact sockets not shown are required for the testing area settings done at the factory; they may not be altered.

Figure 60 Survey of configuration elements

114 DNP 105

21

21

1 General

DNP 105 is the supply module for all PLB users in the central backplane DTA 102,

DTA 103. External extensions cannot be switched on, since the bit bus is missing. The module DNP 105 is connected at the right-hand side of the ALU.

Powerpack for the supply of all PLB users in the central backplane.

1.1 Physical characteristics

The module is designed in a double Europe format with rear PLB contacts.

The main components of the card are:

Powerpack 24V/5V

Baud rate pin jumpers for RS 232 C interface of the ALU

Hardware mono flop (watchdog)

One of the supplied labels is pushed into the front cover of the backplane, which can be folded upwards, next to the window for the LED indicators. The system reference data are to be entered in the specified areas.

1.2 Watchdog

A hardware mono flop (running time approx. 100 ms) monitors the cyclical time of the

ALU. The yellow LED “operation” (watchdog) goes out, if the cycle times are longer than the mono flop times. All output users are switched off for this (0-signal at the outputs).

2 Operating / Display

The grip strip includes 2 LED indicators:

1 x green LED ”U” supply voltage on: if supply voltage is in the rated range

1 x yellow LED ”ready” on: if IL is running correctly, i.e., “watchdog” is not addressed.

DNP 105 115

3 Configuration

The baud rates of the ALU-interface RS 232 C are to be set on the DNP 105.

3.1 Transfer Rates of the RS 232 C Interface (B0, B1, B2)

B0 B1 B2

Table 15 Setting the Transmission Rate of the RS 232 C-Interface

Transmission Rate Jumpers

B0 B1 B2

Transmission Rate Jumpers

B0 B1 B2

1.2 kBit/s 110 Bit/s

150Bit/s 2.4 kBit/s

9.6 kBit/s 2) 300Bit/s

600Bit/s 19.2

kBit/s

116 DNP 105

2) As delivered

21

21

4 Specifications

Arrangement

Units

Supply Interface

Supply Voltage U

Current Input

Reference Potential M

EMV Protection

A130, U030, U130

U

B

= +24 (20 ... 30 V) max. 0.9 A

M2

Suppressor diode is available

Powerpack

Produced PLB-Voltage U

B5

Supply for ALU and

I/O Modules

Reference Potential

+5 V (4.9 ... 5.2 V) max. 2.5 A

0 V (potential-free)

Data Interface

PLB see user manual A130, chapter 4

Indicators

1 x green LED

1 x yellow LED

Mechanical design

Module

Format (Dimensions)

Weight

Connection

Supply 24 V

Supply 5 V for PLB

Operation indicator (watchdog)

Double Europe format

6 HE/8T

500 g

PLB

Environmental conditions

System Data

Loss Performance

Screw/ pin terminal 11 polar for cross-section of line 0.25 ... 2.5 mm 2

Blade strip C64M see user manual A130, chapter 4

<8 W

Order data

Supply Module DNP 105

Spare Labels

DIN A3 Form Block A130

424 236 021

424 234 154

A91V.12 234 786

We reserve the right to make technical alterations without previous notification.

DNP 105 117

AEG Aktiengesellschaft

Automation Technology

MODICON Europe

Box 1162

D-6453 Seligenstadt

Phone / Telefax

(06182) 81-26 25 / -28 63 Sales Domestic

(06182) 81-26 19 / -28 60 Sales Abroad

(06182) 81-25 60 / -27 50 Advertising

(06182) 81-0 / -33 06

Telex 4 184 533

118 DNP 105

21

DTA 112

Subrack

Module Description

DOK-246 124.26-0892 1)

DTA 112 is a subrack,

1

/

2

x 19” large, for front connection. It can be used as controllers or as remote I/O stations.

26

1) No Ordering code. This module description is only available as a part of the user manual.

DTA 112 119

120 DTA 112

Figure 61 Front View DTA 112

1 General

The subrack can be equipped as:

A130, A250 controller unit

U030, U130 primary unit controller

Remote I/O unit (expansion) for A130, U030, U130 and A250, A350, A500

26

26

1.1 Physical Characteristics

The subrack is 1 /

2 x 19” wide and is designed for wall mounting.

The subrack has 40 slots (40T). The wiring circuit board contains the bus wiring for 5 slots, each 8T wide (5 x 8T = 40T). Every first slot number of the 8 slots occupied by a module is legible through the bore hole in the upper left corner of the front panel of the module. The first slot (equipped with plug connector) is for the MPU or remote communication, the 4 other slots (equipped with socket connectors) are designated for the

PAB nodes.

The PAB of the DTA 112 is designed for the more powerful supply units of the BIK 116,

DEA 116 and DNP 116. The PAB contains connections for the intelligent function blocks (e.g. interrupt signals, battery backup etc.).

The internal supply of the components is achieved through the power unit which is integrated into DNP xxx, BIK xxx or DEA xxx with feed-in via front connection.

The front connections of the I/O modules are covered with a swivel-type front plate which provides a view of the function indicators and individually insertable label cards for port assignment.

The isolated working and sensor voltages as well as the associated reference potential are fed to the I/O modules directly through the front ports.

2 Operating and Display Elements

A plastic pull handle is enclosed with the subrack for the 11-pin screw/plug-in terminals of assembled modules. The also enclosed grey adhesive labels were designed for the numbering of the subracks and are to be posted over the latch handle of the front plate.

3 Configuration

The subrack requires the following configuration:

Assignment for the subrack (see 3.1)

Grounding measures (see 3.2)

Documentation (see 3.3)

Fill-in Labels (see 3.4)

DTA 112 121

3.1 Equipping the Subrack

The equipment mounting depends on task requirements. It is flexible, however, there are some restrictions. The following tables show an equipment mounting layout, although it is not required to occupy all slots. The slot number is not identical to the I/O slot number (node number) assigned while programming.

1 9 17 25 33

1 2 3 4 5

PAB

Figure 62 DTA 112 Slot Numbering

Table 16 A130 Controller

Slot No.

(1)

(2)

(3), (4)

(5)

Module

ALU 130 or ALU 131 controller, respectively

DNP 105 power supply unit or BIK 112 Modnet 1/SFB interface when using expansions

Standard I/O components 2)

Standard I/O components 2) or KOS 130 or KOS 131 communications module, respectively

(for communication with A350 / A500)

Table 17 A250 Controller

Slot No.

(1)

(2)

(3), (4), (5)

Module

CPU ALU 15x 3)

DNP 106, DNP 116 power supply unit or BIK 116 Modnet 1/SFB interface

BIK 114 Modnet 1/SFB interface, SINEC H1-Coupler KPH 141, standard I/O components 2) and intelligent function modules

122 DTA 112

2) Standard I/O components = discrete and analog I/O modules

3) ALU 151, ALU 151-1, ALU 152, ALU 152-1, ALU 153-1, ALU 153-2

26

26

Table 18 U030, U130 Primary Unit Controller

Slot No.

(1)

(2)

(3), (4)

(5)

Module

ALU 130 (U030) or ALU 131 (U130) controller, respectively

DNP 105 power supply unit or BIK 112 Modnet 1/SFB interface when using expansions

Standard I/O components 5)

KOS 130 or KOS 131 communications module for communication with Z300

Table 19 Remote I/O Unit (without Intelligent Function Modules) for A130 / U030 / U130 / A250 / A350

/ A500

Slot No.

(1)

(2) ... (5)

Module

DEA 106 / DEA 156 4) I/O bus interface

Standard I/O components 5)

Table 20 Remote I/O Unit (with IIntelligent Function Modules) for A250 / A350 / A500

Slot No.

(1)

(2) ... (5)

Module

DEA 116 I/O bus interface

Standard O/O components 5) and intelligent function modules

Caution Intelligent function modules can only be operated together with

DNP 116, BIK 116 or DEA 116 (superior performance power supply).

3.2 Grounding Measures

For reasons of interference and touch suppression, the chassis of each subrack (earthing screw on side panel) must be connected to the protective earth conductor (at least

6 mm 2 Cu).

On the subrack the internal reference potential 0V must be connected via the ”Z-jumper” on the backplane (see Figure 63) with PE (= primary earthing).

For certain spatial set-ups this jumper may be opened. With an open jumper (depot station) the 0V-potential is capacitively grounded (1.2 M Ω / 0.5 W and 4 x 0.1

μ F/ 400

V distributed capacity).

Condition as delivered has an inactive Z-jumper (depot station).

4) not for A250

5) Standard I/O components = discrete and analog I/O modules

DTA 112 123

3.3 Documentation

DIN A3 forms are available for project-specific systems documentation, e.g. equipment assembly, space requirements, slot/position No., identification of operational devices.

These forms sheets are: an integral part of the SFB - I/O forms pad for conventional execution (see ordering information) an integral part of the A350, A250 or A500 data base for Ruplan-execution (version,

Technical Sales Branches)

3.4 Fill-In Label

The label cards enclosed in the individual modules must be filled in application-specific and they must be inserted in the predesigned field of the front plate.

124 DTA 112

26

41.6

125

3.5 Dimensions Chart

for M5

16.6

View shown without front plate

175

444

436

220

Front board

Figure 63 Dimensional Diagram of the DTA 112 Subrack

All Dimensions in mm

26

DTA 112 125

4 Specifications

4.1

Relevant Systems

Programmable Controllers A130, A250, A350, A500, U030, U130

4.2

Physical Characteristics

Type

Format

Dimensions

Weight

Ground Connection

Ground and 0 V

Permissible current loading the connection cable

INTERMAS

6 HE, 40 T (width)

220 x 290 x 220 mm (W x H x D) approx. 2.3 kg

6.3 x 0.8 flat-pin terminal or M4 earthing screws on side panel, respectively

Insulated structure, connection via Z-jumper, also refer to

Chapter 3.2

12 A

Table 21 DTA 112 Slots

Slot No.

(refer to 3.1) (Window)

1

2

3, 4

5

Position No.

Width

1

9

17, 25

33

8T

8T

2 x 8T

8T

For Module Connector in the Subrack

ALU 13x or ALU 15x , 6)

DEA 156, DEA 116 or DEA 106,

C96M

DNP 105, DNP 106, DNP 116 or

BIK 112, BIK 116 or I/O nodes

I/O nodes, BIK 114

C64F

C64F

I/O nodes, BIK 114, KOS 130 / KOS 131 C64F

4.3

Environmental Characteristics

Systems data see user manual of the respective programmable controller

Safety type

Regulations

IP 00

VDE 0100, VDE 0110, VDE 0160 Part 1

4.4

Ordering Details

DTA 112 subrack

DIN A3 forms pad A130

DIN A3 forms pad A250

424 248 907

A91M.12-234 786

A91M.12-271 964

DIN A3 forms pad SFB-IO A91M.12-234 787

AEG Aktiengesellschaft

Automation Technology

MODICON Europe

Postfach 1162

Suject to technical modification

D-6453 Seligenstadt

Telephone / Telefax

(06182) 81-26 25 / -28 63 Sales, Domestic

(06182) 81-26 19 / -28 60 Sales, International

(06182) 81-25 60 / -27 50 Marketing

(06182) 81-0 / -33 06

Telex 4 184 533 6) ALU 151, ALU 151-1, ALU 152, ALU 152-1, ALU 153-1, ALU 153-2

126 DTA 112

26

DTA 113, DTA 193

Subracks

Module Description

DOK-246 125.26-0892 1)

DTA 113 and DTA 193 are 19” large subracks for front connection.

They can be used as controllers or as remote I/O stations.

26

1) No Ordering code. This module description is only available as a part of the user manual.

DTA 113, DTA 193 127

Figure 64 Front View DTA 113 / DTA 193

1 General

The subrack can be equipped as:

A130 and A250 controller unit

U030, U130 primary unit controller

Remote I/O unit (expansion) for A130, U030, U130, A250, A350 and for A500

1.1 Physical Characteristics

The subrack is 19” wide and is suitable for wall mounting as well as for installation into

19” spaces. For rack installation the FIX 001 mounting flange (6HE/height units) is available as an accessory. They are attached to the narrow side of the subrack.

The subracks have 84 positions (84T). The wiring circuit board contains the bus circuitry for 10 slots each 8T wide (10 x 8 T = 80T, plus 4T of the dummy cover = 84T). Every first position number of the 8 positions occupied by a module is legible through a bore hole in the left upper corner of the module front panels. The first slot (equipped with plug connector) is for the MPU or for remote networking, the other 9 slots

(equipped with socket connectors) are designated for the PAB nodes.

The PAB (parallel system bus) of the DTA 113 is designed for the more powerful supply units of the BIK 116, DEA 116 and DNP 116. The PAB contains connections for the intelligent function blocks (e.g. for interrupt signals, battery backup etc.).

For DTA 193 the metal parts have additionally a special surface coating for protection against oxidisation.

128 DTA 113, DTA 193

26

26

The internal supply of the components is achieved by the power unit which is integrated into DNP xxx, BIK xxx or DEA xxx with feed-in through the front connection.

The front connections of the I/O modules are covered with a swivel-type front plate with view of the function indicators and the individually insertable label cards for port/terminal assignment.

The isolated working and sensor voltages as well as the attached reference potential are fed directly into the I/O modules via their front ports.

2 Operating and Display Elements

The dummy cover (middle of subrack) includes a plastic pull handle for the 11-pin screw/plug-in terminals of the equipped modules. The also enclosed grey adhesive labels are prepared for the numbering of subracks and have to be affixed above the latch handle of the front plate.

3 Configuration

The subrack requires the following configuration:

Equipment mounting (assembly) of the subrack (refer to 3.1)

Grounding measures (refer to 3.2)

Documentation (refer to 3.3)

Labelling of the cards (refer to 3.4)

DTA 113, DTA 193 129

3.1 Equipping the Subrack

The equipment mounting depends on task requirements. It is flexible, however, there are certain restrictions. The following tables show an equipment mounting layout, although it is not necessary to occupy all slots. The slot number is not identical to the assigned position address while programming (node address).

1 9 17 25 33 45 53 61 69 77

1 2 3 4 5 10

PAB

Figure 65 DTA 113 / DTA 193 Slot Numbering

Table 22 A130 Controller

Slot No.

(1)

(2)

(3) ... (9)

(10) ly

Module

ALU 130 or ALU 131 CPU, respectively

DNP 105 power supply unit or BIK 112 Modnet 1/SFB interface when using expansions

Standard I/O components 2)

Standard I/O components 2) or KOS 130 or KOS 131 communications module, respective-

(for communication with A350 / A500)

Table 23 A250 Controller

Slot No.

(1)

(2)

(3) ... (10)

Module

CPU ALU 15x 3)

DNP 106, DNP 116 power supply units or

BIK 114 Modnet 1/SFB interface, SINEC H1-Coupler KPH 141, standard I/O components 2) and intelligent function modules

130 DTA 113, DTA 193

2) Standard I/O components = discrete and analog I/O modules

3) ALU 151, ALU 151-1, ALU 152, ALU 152-1, ALU 153, ALU 153-1, ALU 153-2

26

26

Table 24 U030 / U130 Primary Unit Controller

Slot No.

(1)

(2)

(3) ... (9)

(10)

Module

ALU 130 (U030) or ALU 131 (U130) CPU, respectively

DNP 105 power supply unit or BIK 112 Modnet 1/SFB interface when using expansions

Standard I/O components 4)

KOS 130 or KOS 131 communications module, respectively, for communication with Z300

Table 25 Remote I/O Unit (without Intelligent Function Modules) for A130 / U030 / U130 / A250 / A350

/ A500

Slot No.

(1)

(2) ... (10)

Module

DEA 106 / DEA 156 5) I/O bus interface

Standard I/O components 4)

Table 26 Remote I/O Unit (with Intelligent Function Modules) for A250 / A350 / A500

Slot No.

(1)

(2) ... (10)

Module

DEA 116 I/O bus interface

Standard I/O components 4) and intelligent function modules

Caution Intelligent function modules can be only operated together with

DNP 116, BIK 116 or DEA 116 (superior performance power supply).

3.2 Grounding Measures

For reasons of interference and touch suppression, the chassis of each subrack (earthing screw on side panel) must be connected to the protective earth conductor (at least

6 mm 2 Cu).

On the subrack the internal reference potential 0V must be connected via the ”Z-jumper” on the backplane (see Figure 66) with PE (= primary earthing).

For certain spatial set-ups this jumper may be opened. With an open jumper (depot station) the 0V-potential is capacitively grounded (1.2 M Ω / 0.5 W and 4 x 0.1

μ F/ 400

V distributed capacity).

Condition as delivered has an inactive Z-jumper (depot station).

4) Standard I/O components = discrete and analog I/O modules

5) not for A250

DTA 113, DTA 193 131

3.3 Documentation

DIN A3 forms are available for project-specific systems documentation, e.g. equipment assembly, space requirements, position No., identification of operational devices.

These forms are: an integral part of the SFB - I/O forms pad for conventional execution (see ordering information) an integral part of the A350, A250 or A500 data base, respectively, for Ruplan-execution (version, Technical Sales Branches)

3.4 Fill-In Label

The label cards enclosed in the individual modules must be filled in application-specific and must be inserted in the predesigned field of the front plate.

3.5 Dimensions Chart

(see next page)

132 DTA 113, DTA 193

26

290

275

Figure 66 Dimensional Diagram of the DTA 113 and DTA 193 Subrack

26

All Dimensions in mm

DTA 113, DTA 193 133

ca. 466

436 ∅ for M6

24

All Dimensions in mm

Figure 67 Dimensions Chart of the Flange FIX 001 for 19” Subrack (Graduation According to DIN 41494 and 43660)

134 DTA 113, DTA 193

26

Rear rack mounting Installation in 19” subrack

Figure 68 Use of Mounting Flange for DTA 113 and DTA 193

Installation in 19” subrack with front wiring channel (mounting level is set back)

4 Specifications

4.1

Relevant Systems

Devices

4.2

Physical Characteristics

Type

Format

Dimensions

Weight

Ground Connection

Ground and 0 V

Permissible current loading the connection cable

A130, A250, A350, A500, U030, U130

INTERMAS

6 HE, 84 T (width)

444 x 290 x 220 mm (W x H x D) approx. 4 kg

6.3 x 0.8 flat-pin terminal or M4 earthing screws on side panel, respectively

Insulated structure, connection via Z-jumper, also refer to chapter 3.2

12 A

26

DTA 113, DTA 193 135

.

Table 27 DTA103, DTA 113 Slots

Width Slot No.

Position No.

(refer to 3.1) (Window)

1 1 8T

2

3, 4, 5, 6,

7, 8, 9

10

For Module

9 8T

17, 25, 33, 45,

53, 61, 69

77

7 x 8T

8T

ALU 13x or ALU 15x, 6) or

DEA 106, DEA 156, DEA 116

DNP 105, DNP 106, DNP 116 or

BIK 112, BIK 116 or I/O nodes

I/O nodes in any combination

BIK 114, KPH 141

I/O nodes, BIK 114 or KOS 130,

KOS 131, KPH 141

Connector in the Subrack

C96M

C64F

C64F

C64F

4.3

Environmental Characteristics

Systems data see user manual of the respective programmable controller

Safety type

Regulations

IP 00

VDE 0100, VDE 0110, VDE 0160 Part 1

4.4

Ordering Details

DTA 113 subrack

DTA 193 subrack

FIX 001 mounting flange,

2 pices

424 248 905

424 240 861

DIN A3 forms pad A130

DIN A3 forms pad A250

424 234 113

A91M.12-234 786

A91M.12-271 964

DIN A3 forms pad SFB-IO A91M.12-234 787

Subject to technical modification

AEG Aktiengesellschaft

Automation Technology

MODICON Europe

Postfach 1162

D-6453 Seligenstadt

Telephone / Telefax

(06182) 81-26 25 / -28 63 Sales, Domestic

(06182) 81-26 19 / -28 60 Sales, International

(06182) 81-25 60 / -27 50 Marketing

(06182) 81-0 / -33 06

Telex 4 184 533 6) ALU 151, ALU 151-1, ALU 152, ALU 152-1, ALU 153, ALU 153-1, ALU 153-2

136 DTA 113, DTA 193

26

EPS 256

EPROM Writing Station

Module Description

DOK-246127.21-0291 1)

The writing station EPS 256 is an intelligent programming unit for the automation system A030 or A130.

21

1) No Ordering code. This module description is only available as a part of the user manual.

EPS 256 137

138 EPS 256

1 General

A 130

EPS 256

YDL 14.1

A 030

Figure 69 EPS 256 with A130/A030

The writing station EPS 256 is an intelligent programming unit for the 32 kB EPROM/T with sockets. Three operating modes are possible:

Write compiled A030 or A130 application programs on EPROM/T.

Copy application programs stored on EPROM/T.

Read application programs stored on EPROM/T into the RAM of the A030 or A130.

Note The loading list is deleted, if programs compiled on the A030 are read into the

A130 or vice versa.

The loading list should then be re-entered.

21

21

1.1 Physical Characteristics

Compact aluminium housing with the dimensions 204 x 45 x 160 mm. Components:

Pressurised switching with microprocessor and RAM

Powerpack with fuse and mains cable

2 polar-safe Molex socket for EPROM/T

Start key and 4 LED indicators

RS 232 C spring strip

1.2 Mode of Functioning

EPS 256 automatically detects the 3 possible operating modes, the special function keys are therefore not applicable (simplification of the operation).

Criteria for the operating modes:

Is the socket “write” or “read”?

Is the EPROM/T used written or empty?

Is the automation unit connected via the RS 232 C interface or not?

2 Operating / Display

Checking at the automation unit:

A030 or A130 loaded with the basic software 217 491 or 247 138.

Baud rate set to 9600 bd.

Connecting the EPS 256:

Connect the EPS 256 to 220 VAC, using the same protective conductor as the automation unit (max. 5m).

Meaning of the indicators:

1 x green LED ”power” lights up: if power supply is present blinking: programm transmission

1 x yellow LED for the function ”write” lights up: writing process

1 x yellow LED for the function ”read” lights up: reading process

1 x red LED ”error” blinking: operation error

2.1 Writing EPROM/T

The application program compiled on the A030 or A130 is transferred to a connected

EPROM/T (accessories) via the RS 232 C interface. The data can be transferred, while the program is running or resting.

EPS 256 139

140 EPS 256

Connect RS 232 C interface to A030 or ALU 130 or ALU 131 via a YDL 14.1 cable.

Plug the mepty EPROM/T into the socket “write”.

Press the “start” key, the yellow LED “write” lights up, the green LED “power” flashes program transfer (busy message).

After completion of the writing procedure, the yellow LED goes out, the green LED lights up. The written EPROM/T can now be removed from the socket.

Note Flashing red LED “error” faulty operation

Possible causes:

Automation unit not connected via RS 232 C interface.

Automation unit set to another baud rate than 9600 bd.

EPROM/T is already written.

“Read” socket is not empty.

21

21

2.2 Copying EPROM/T

Copy the application program located on an EPROM/T.

RS 232 C interface open.

Plug empty EPROM/T to “write” socket.

Plug the written EPROM/T to the “read” socket.

Press the “start” key, the yellow LED “read” lights up, the yellow LED “write” lights up, the green LED “power” flashes program transfer (busy message).

After completing the copying process, both yellow LEDs go out, the green LED lights up. the EPROM/Ts can now be removed from the socket.

Note Flashing red LED “error” faulty operation.

Possible causes:

Automation unit connected.

EPROM/T on the “write” socket is already written.

EPS 256 141

2.3 Reading from the EPROM/T

The application program located on a EPROM/T is loaded into the RAM area of the

A030 or A130.

Stop the program in the A030 or A130.

Connect the RS 232 C interface to the A030 or ALU 130 or ALU 131 via the cable

YDL 14.1.

Plug the written EPROM/T into the “read” socket.

Press the “start” key, the yellow LED “read” lights up, the green LED “power” flashes program transfer (busy message).

142 EPS 256

After completing the program transfe, the yellow LED goes out, the green LED lights up. The EPROM/T can now be removed from the socket.

Note Flashing red LED “error” faulty operation

Possible causes:

Automation unit not connected via RS 232 C interface.

Automation unit set to another baud rate thant 9600 bd.

Program in automation device not stopped.

EPROM/T is empty.

The “write” socket is not empty.

3 Configuration

After being connected to the mains, the EPS 256 is immediately ready for operation.

Additional settings (projecting measures) are not necessary.

21

21

4 Specifications

Arrangement

Units A030, A130

Supply Interface

Service Voltage

Performance Input

Fusing

Mains Cable with Schuko Pin and EMV Mains Filter

220 VAC, --10 ... +10 %; 50 ... 60 Hz

220 VAC on request approx. 7 VA

M 0.1/250; G fuse 5 x 20 mm

1.8 m long

Data Interface

RS 232C

Transfer rate

Data format, voltage level

Data cable

Processor, Memory

Processor Type

Pole-Safe Molex Socket for the Transfer

Spring strip according to DIN 66 020 BI. 1

9600 bits/s (baud) see A030, ALU 130, ALU 131

YDL 14.1

Microprocessor Z80

“write” for reading onto 32 kB EPROM/T

“read” for reading from 32 kB EPROM/T

2 kB RAM without a battery Service Memory

Switches, Indicators yellow “Start” Key green LED “Power” yellow LED “Write” yellow LED “Read” red LED “Error”

Transfer Times

Writing EPROM/T

(with Repetition)

Copying EPROM/T

(with Repetition)

Reading from EPROM/T

Start of the respective operating mode lights up permanently flashes lights up permanently lights up permanently flashes approx. 8 min.

approx. 5 min.

approx. 1 min.

Supply switched on

Program transfer

Mechanical Design, Construction Data

Type of Protection According to DIN 40 050

Operating Position due to a Molex socket IP 20 any max. Dimensions L x W x H 206 x 57 x 220 mm

Weight 1.1 kg writing program reading program faulty operation

EPS 256 143

AEG Aktiengesellschaft

Automatisierungstechnik

MODICON Europa

Postfach 1162

D-6453 Seligenstadt

Telefon (06182) 81-2560 (Werbung)

(06182) 81-2625 (Vertrieb)

Telex 4 184 533

Telefax (06182) 81-3306

144 EPS 256

Environmental Data

Climatic

Permissible Ambient Temperature During Operation

Relative Humidity According

Category F according to DIN 40 040, page 1/6.70:

According to Category KY 0 ... +50 ° C

Permissible Storage Temperature According to Category GP --40 ... +85 ° C

75 % in the middle of the year, without dew

95 % on 30 days per years constantly

85 % on the other days occasionally

Electric

Testing Voltage (Voltage

Rigidity) Interference Rigidity

(Electro-Magnetic Tolerance) against Line Leading Influences (at the Mains Connection)according to VDE 0160, issue 01.86

Shock Voltage Testing (Device not in Service) According to

IEC 255-4, VDE 0435

(1.2 s/ 50 s)

High-Frequency Testing

According to IEC 255-4,

VDE 0435 (1MHz)

Spike/ Burst According to

IEC 801-4 (Draft)

Interference Rigidity against

2.5 kV (peak)

1.0 kV (peak)

1.5 kV (peak)

Electro-Static Discharge

According to IEC 801-2

Interference Rigidity against

Electro-Magnetic Fields According to IEC 801-3

Spark Removal According to VDE 0871

5 kV (peak)

3 V/m

Limit value category B in accordance with “General permits according to the official notice 1046/84”

Order Data

EPROM Writing Station

EPS 256

Program Memory Empty,

EPROM/T

Cable YDL 14.1

424 239 066

424 233 891

424 192 316

We reserve the right to make technical alterations without previous notification!

21

KOS 130, KOS 131

Modnet 1-Interface

Module Description

DOK-272 862.22-0194 1)

The communications subassembly KOS 130 or KOS 131 serves the purpose of coupling the A130 or U030 / U130 respectively with other users, e.g. process computers.

22

1) No Ordering code. This module description is only available as a part of the user manual.

KOS 130, KOS 131 145

code comm B plant-no.

position-no.

adress sw-version comm k-tx comm k-rx

41

42

43

44

37

38

39

40

34

35

36

U ready shield comm A

M card

AEG OS-No.

2993-280 129

S2

D1

M5

D2

05 V

INP 1

INP 2

KOS 130

249624

Figure 70. Front View and Fill-In Label of KOS 130

146 KOS 130, KOS 131

(A) Screw/Plug-In Terminal (11-pole) for:

-Connection of the 24 VDC-Supply

-RS 232 C Connection to ALU via Cable YDL 45

-Connection of Inputs I1 and I2 for Time Synchronization with

(B)

DCF 77E

RS 232 C Female Multipoint Connector for Control Unit

(EP) Plug-In Location for Additional EPROM/RAM

(FW) Plug-In Location for the Firmware

(K) Communications Port (RS 232 C and Current-Loop in one Fe-

(L1)

(L2)

(L3)

(L4)

(L5) male Multipoint Connector)

Green LED, Data Transfer from/to Control Unit

Green LED, Communications Interface Transmits Data

Green LED, Communications Interface Receives Data

Green LED, 24 V Supply Applied

Yellow LED, Indication of Processor Run

(L6)

(Watchdog Active, 5 V Applied)

Green LED; Data Transfer from/to Automation Unit

(MP) Microprocessor

(S6) Status Jumpers, e.g. Inhibited Operation

(S11) Jumpers for Current-Loop Mode (Active/Passive)

(S13) Jumpers for RS 232 C/Current-Loop Mode

(S43)

(S44) Jumpers for Operation with Additional RAM/EPROM

(S45)

(SR) Screws for Grounding the Metal Shielding Parts

The jumpers positions shown correspond to the delivery condition.

Figure 71. Survey of Configuration Elements

22

code comm B plant-no.

position-no.

adress sw-version

41

42

43

44

37

38

39

40

33

34

35

36

27

28

29

30

23

24

25

26

31

32 comm k-tx comm k-rx

U ready shield comm A S2

D1

M5

D2

05 V

INP 1

INP 2

M card

KOS 131

249625

Figure 72. Front View and Fill-In Label of KOS 131

22

(A) Screw/Plug-In Terminal (11-pole) for:

-Connection of the 24 VDC-Supply

-RS 232C Connection to ALU

-Connection of the DCF 77E

(B)

(C)

RS 232 C Female Multipoint Connector for Control Unit

Female Multipoint Connector for Mounting UE84 or GDUE 10

(CA) Locking UE84 or GDUE 10

(D) Screw/Plug-In Terminal (11-pole) for Telecontrol Line Connection

(DI) Diode, must be Removed when Equipped with GDUE 10

(EP) Plug-In Location for Additional EPROM/RAM

(FW) Plug-In Location for the Firmware

(K) Communications Port (RS 232C and LS in 1 Socket Connector)

(L1)

(L2)

(L3)

(L4)

Green LED, Data Transfer from/to Control Unit

Green LED, Communications Interface Transmits Data

Green LED, Communications Interface Receives Data

Green LED, 24 V Supply Applied

(L5) Yellow LED, Indication of Processor Run (Watchdog Active)

(L6) Green LED; Data Transfer from/to Automation Unit

(MP) Microprocessor

(S6) Status Jumpers, e.g. Inhibited Operation

(S8) Jumpers for RS 232 C or LS Mode/Telecontrol Mode

(S11) Jumpers for LS Mode (Active/Passive)

(S13) Jumpers for RS 232 C/Current-Loop Mode

(S35) Solder Jumper for Operation with UE84/GDUE 10

(S43)

(S44)

(S45)

Jumpers for Operation with Additional RAM/EPROM

(SR) Screws for Grounding the Metal Shielding Parts

The jumpers positions shown correspond to the delivery condition.

Figure 73. Figure 74. Survey of Configuration Elements

KOS 130, KOS 131 147

1 General

The communications subassembly KOS 130 or KOS 131 serves the purpose of coupling the A130 or U030 / U130 respectively with other users, e.g. process computers. It represents the linking element between the control unit (programming unit), ALU and coupling partner. Data are transferred from and to the coupling partner by way of

Modnet 1/F or Modnet 1/N telegrams.

Data transfer takes place with:

KOS 130 via the RS 232 C or Current-Loop Interface

KOS 131 via the RS 232 C or Current-Loop Interface or in Conjunction with Additional Subassemblies, e.g. UE84 or GDUE 10 via Telecontrol Lines.

The communications parameters necessary for operation can be stored in a RAM or

EPROM. KOS 130 or KOS 131 is operated on the last plug-in location (slot No. 33 /

77) of the central backplane DTA 102 / DTA 103.

Operation at the last plug-in location of the expansion backplane is possible when the coupling parameters are stored in EPROM.

1.1 Physical Characteristics

The subassemblies KOS 130 and KOS 131 are of double standard European format with a width of 8T and PLB contacts at the rear. The most important components are:

3 Ports for Serial Interfaces at the Front

A = Automation unit

B = Operating Device

K = Coupling partner

Microprocessor

8kB Coupling RAM for Data Transfer

Plug-In Location for the Firmware (32 kB EPROM)

Plug-In Location for Additional EPROM or RAM

Various Jumpers and Indicators

Data Cable YDL 45 (Supplied with Subassembly) for Link to ALU

The KOS 131 also contains a DC/DC Converter to supply the Telecontrol Module

UE 84 or GDUE 10. A C-board plug-in location is provided on the second level to facilitate connection of the module. The telecontrol line is then connected via the top screw/plug-in terminal (D).

One of the labelling strips provided for KOS 130 (KOS 131 on rear side) is placed in the fold-up front cover of the subrack next to the window for the LED indicators. The system-specific data can be entered in the corresponding fields provided.

A bag with jumpers is provided in order to make use of the jumper options.

148 KOS 130, KOS 131

22

22

1.2 Mode of Funktioning (with Software No. 241 128)

The incoming telegrams from the coupling partner (Master) via the K-interface are checked and stored in the coupling RAM. A special setting ensures that the received data are immediately forwarded via the A-interface (cable YDL 45) to the ALU.

Conversely, after each program cycle the KOS requests data from the ALU and also stores them in the coupling RAM. Prior to storage, the contents are checked for changes and switched to ”transmit mode” if changes are found. The transferred data block has a fixed format of maximum 42 words in each direction.

1.2.1

Contents of the Data Block (ALU ↔ KOS)

Transfer of the data block (ALU ↔ KOS) is only possible with 9600 bit/s (set with jumpers of the ALU, not via the ”BDA” function).

Data Transfer ALU → KOS

Marker (bit)

Actual values times (word)

Actual values counters (word)

M737 . . . M880 → 144 bit = 9 words

TAW1 . . . TAW16 → 256 bit = 16 words

CAW1 . . . CAW16 → 256 bit = 16 words

Data Transfer KOS → ALU

Marker (bit)

Actual values times (word)

Actual values counters (word)

M881 . . . M1024 → 144 bit = 9 words

TSW1 . . . TSW16 → 256 bit = 16 words

CSW1 . . . CSW16 → 256 bit = 16 words

The master/slave organization at the interfaces is as follows:

Table 28 Allocation of Master/Slave Station

Interface Port

A

B

K or D

Master

KOS 130 or KOS 131

Operating device

Coupling partner

Slave

ALU 130/ALU 131

KOS 130/KOS 131

KOS 130/KOS 131

1.2.2

Modnet 1/N Data Transfer

In Modnet 1/N data transfer KOS ↔ coupling partner, a further word is appended to the data block.

KOS → Coupling partner

9 words (marker, bit format)

16 words (time values word format)

16 words (count values word format)

1 word (status) 2)

<256> → ”SU running” (transmission o.k.)

<512> → ”SU stopped” (no transmission)

Coupling partner

9 words

→ KOS marker, bit format)

16 words (time values word format)

16 words (count values word format)

1 word (status, is rejected)

2) serves the purpose of evalution in the central backplane as to whether the transfer ALU is functioning

↔ KOS

KOS 130, KOS 131 149

1.3 Parametrization

The parameters required for operation of the KOS must be entered via a programming unit (transfer rate 9600 bits/sec). Necessary for this purpose are:

Table 29 Choice of Devices for Parametrization

Type of Programming Unit

P300 / ... P820C

P500 (P500-AT)

Diskette

3 1/2”

5 1/4”

Program Type

COM

COM

→ KOS 130 (DS M 235

→ KOS 130 (DS D 235)

The parameters are entered in the battery-buffered coupling RAM.

Caution Buffering is provided by the PLB (battery of the ALU), i.e. the parameters as well as the coupling data are lost when the KOS subassembly is disconnected.

The EPROM programming station EPS 2000 is additionally necessary if the parameters are to be stored in an EPROM (auxiliary memory, non-volatile).

The following parameters can be changed or set (for detailed description, see diskette

COM → KOS 130):

General Parameters

System (Name, System Comment, Person responsible)

Modnet Version (Modnet 1/F / Modnet 1/N)

Substation Number (0 ... 126)

Modnet Parameters

Transfer Rate (110, 150, 300, 600, 1200, 2400, 9600 bits/sec.)

Setup, Reset and Pause Time (4 ... 255 tBit)

Acknowledgement (60 ... 255 tBit)

KOS Parameters (Modnet 1/F)

Deviation Time Integral for MW8 (1 ... 255)

Deviation Time Integral for MW16 (1 ... 4095)

Ring Buffer Overflow Warning at (1 ... 4095)

Shall items of monitored information be reflected?

Measurand scaling ( 0 ... 1000 / 0 ... 1023)

Reading out the ring buffer (through each short request / after a preceding general request).

150 KOS 130, KOS 131

22

22

Assignment Lists (Modnet 1/F)

Data for Transmit Direction

(WM 737, WM 753, ... WM 849, WM 865; TAW 1 ... TAW 16; CAW 1 ... CAW 16)

Data for Receive Direction

(WM 881, WM 897, ... WM 993, WM 1009; TSW 1 ... TSW 16; CSW 1 ...CSW 16)

Set-point Value Entry

(WM 881, WM 897, ... WM 993, WM 1009; TSW 1 ... TSW 16; CSW 1 ...CSW 16)

Count Value Processing

(WM 737, WM 753, ... WM 849, WM 865; TAW 1 ... TAW 16; CAW 1 ... CAW 16)

Ring Buffer Handling

(WM 737, WM 753, ... WM 849, WM 865; TAW 1 ... TAW 16; CAW 1 ... CAW 16)

WM = bit string in word format

Logic Message Number (Modnet 1/N)

LNN Transmit Direction (256 ... 9999)

LNN Receive Direction (256 ... 9999)

1.3.1

Storing the Communication Parameters

The coupling parameters can be stored in the

Coupling RAM

Firmware EPROM (location FW in Modnet 1/F)

EPROM of the Additional Memory (location EP in Modnet 1/N).

The microprocessor in the KOS initially searches for the communication parameters in the coupling RAM. If no parameters are found here, the search is continued in the firmware EPROM and then in the additional memory.

KOS 130, KOS 131 151

2 Operating and Display Elements

The grip strip includes 6 LED indicators:

1 x green LED ”U” for power supply on: Supply voltage is in the rated range off: No Supply voltage

1 x green LED ”comm B” for data transfer from / to operating panel on: Data transfer runs off: Data transfer interrupted or disconnected

1 x green LED ”comm k-tx” for communications interface is sending on: KOS 130/KOS 131 transmit mode running off: Transmit mode interrupted or disconnected

1 x green LED ”comm k-tr” for communications interface is receiving on: KOS 130/KOS 131 receives off: reception interrupted or function disconnected

1 x green LED ”comm A” for data transfer from / to programmable controller on: Data transfer runs off: Data transfer interrupted or disconnected

1 x yellow LED ”ready” for module function on: Pilot relay ”Watchdog” was not activated, i.e. no error, the module is ready for service off: Disturbance of processor run

3 Configuration

The Following has to be planned and executed for both Modules:

Firmware equipment

Equipping with and setting of the additional memory (RAM/EPROM)

Interface selection and settings of the coupling interface (RS 232 C / LS / telecontrol mode)

Operator communication KOS ↔ ALU (disabled / enabled)

Module selection and module installation for KOS 131

Definition of coupling parameters (see 1.3)

Setting of transfer rate to 9600 bits/sec on BIK 112 or DNP 105.

152 KOS 130, KOS 131

22

22

3.1 Additional Memory (EP, S43, S44, S45)

The free plug-in location (EP) can be equipped with an additional memory (RAM/

EPROM). This memory can, for example be used to store the communication parameters (Modnet 1/N) or data for ring buffering of events (Modnet 1/F). Corresponding to the type of memory the jumpers S43 ... S45 must be connected as follows:

Table 30 Jumper Settings for Type of Memory

Memory Jumpers

S43 S44 S45

32 kB EPROM

32 kB RAM

8 kB RAM

As--Delievered

Note You will find the internal RAM of the KOS at another place!

KOS 130, KOS 131 153

3.2 Status Jumpers (S6)

1 8

3.2.1

Operator Communication KOS ↔ ALU can be inhibited with jumper S6.1

Table 31 Jumper Settings for Operator communication KOS ↔ ALU

S6.1

Effect

Correspondence of the operating device with the ALU via the B-port of the KOS is not inhibited (delivery status). All programming functions which are selected during coupling mode interrupt the data transfer until the .FUS level is reset.

Hinder Modnet communication over a longer period of time:

Programming functions which trigger longer response times of the ALU, e.g. DCR; programming functions which require the program to stop, e.g. SUB, CPY; status displays (with software dolog AKF A030/A130); connected time/counter module DSP 030

If, on the other hand entries are not terminated, e.g. by a break in the link to the operating device or by switching off the operating device, automatic termination takes place after approx. 30 s. The KOS microprocessor sends an ”E” command so that the ALU switched to the .FUS level and the networking procedure can be resumed.

is

Interruption-free coupling operation. Communication of the operating device with the

ALU via the B-port of the KOS is inhibited. In this case, the operating device can be connected directly to the RS 232 C interface of the ALU. The connector of the YDL 45 cable must be unplugged beforehand. This represents the break in the networking procedure.

The jumpers S6.2 ... S6.8 are reserved for later use.

154 KOS 130, KOS 131

22

3.3 A-Port (Automation Unit)

The connection from the screw/plug-in terminal (A) to the ALU is made by the supplied data cable YDL 45.

KOS 130/KOS 131

29

30

31

32

33

23

24

25

26

27

28

39

40

41

42

34

35

36

37

38

43

44

1.

2.

39

40

41

42

34

35

36

37

38

43

44

KOS 131

249625

Figure 75. Mounting the Cable YDL 45

YDL 45

Can be used for KOS 130 and131 with S-No 249 624 and 249 625

Supply of the DCF 77E DCF-Signal

U

22

I2

M

S2

D1

M5

D2

E2

Figure 76. Connector Pin Assignment of the Data Cable YDL45.

M5

E2 to ALU

S2

D2

D1

E1

KOS 130, KOS 131 155

3.4 B-Interface Port (Control Unit)

M5

E2

RS 232 C to E/A or DIN 66 020 Sheet 1

7

8

3

4

Pin Signal

1

2

E1

D1

D2

S2

E2

M5

Significance

Protective Ground

Transmitted Data

Received Data

Request to Send

Signal Ground

Clear to Send

S2

D2

D1

E1

(GND)

Connector Point Assigned

Connector Point Free

Figure 77. Connector Assignment of B-Port (Viewing the Solder Side of the Cable Connector)

156 KOS 130, KOS 131

22

22

3.5 K-Interface Port (Coupling)

3.5.1

Connector Assignment

SE

AL

M2E

M2A

SA

M5

E2

SA0

RS 232 C to EIA or DIN 66 020 Sheet 1

4

7

8

2

3

Pin Signal

1 E1

D1

D2

S2

E2

M5

Significance

Protective ground

Transmitted data

Received data

Request to send

Signal ground

Clear to send

EL

SE0

S2

D2

D1

E1

(GND)

Current-loop (20 mA)

16

21

24

19

13

14

12

Pin Signal

1

10

E1

SA

SA0

SE

SE0

AL

EL

M2A

M2E

Significance

Protective ground

Serial output (transmitter +)

Serial output (reference, transmitter -)

Serial input (receiver +)

Serial input (reference, receiver -)

Current-loop source output (24 V/20 mA)

Current-loop source input (24 V/20 mA)

Current-loop reference potential output

Current-loop reference potential input

Connector point assigned

Connector point free

Figure 78. Connector Assignment of K-Interface (Viewing the Solder Side of the Cable Connector)

3.5.2

Current-loop, active/passive mode (S11)

With the jumpers S11.1 ... S11.4, the current-loop source (AL/EL) or current-loop reference potential (M2A/M2E) can be configured as follows.

Table 32 Jumper Settings for Active / Passive Operation of Current Loop Supply

Jumper EL at Pin 16

S11.4

S11.3

S11.2

S11.1

All combinations are possible.

M2E at Pin 24

AL at Pin 12

M2A at Pin 21

As Delievered

KOS 130, KOS 131 157

3.5.3

Connection Example

K-Interface of the

KOS 130/KOS 131

1 E1

+ UB

Transmit Operation

S11.2

12 AL

10 SA

19 SA0

S11.3

21 M2A

+ UB

Receiver Operation

S11.1

16 EL

13 SE

14 SE0

S11.4

24 M2E

Figure 79. Connection Example of an Active Current-Loop Interface

KOS 130 or KOS 131 set to current-loop (see 3.6),

Jumpers S11.1 ... S11.4 connected

Interface Module

A +

A --

E +

E --

158 KOS 130, KOS 131

22

22

3.6 Interface Selection (Coupling)

3.6.1

RS 232 C/Current-Loop at KOS 130 (S13)

Jumper RS 232 C 3) Current-Loop

S13

3.6.2

RS 232 C/Current-Loop/Telecontrol Mode at KOS 131 (S8, S13, S35, DI)

Jumper

Component

S8.2

RS 232 C Current-Loop Telecontrol Mode with

UE84 GDUE 10

3)

S8.1

3)

S13 3)

S35

DI equipped equipped

3) equipped 3) remove

S8.3, S8.4 are also be plugged in/removed in the same way for older KOS

3.6.3

Connections for Operation with UE84 or GDUE 10

D-Screw/Plug-In Symbol for Meaning

Terminal Block UE84 / GDUE 10 UE84 / GDUE 10

23

24

25

26

27

28

29

30

31

32

33

.............. S / S

.............. WT / B

.............. WT / A

.............. WTE / B‘

.............. WTA / A‘

.............. 0V subsequent use (5 V) subsequent use (0 V)

Shield of telecontrol line

Output/Input, internal transformer / Transmit line

Output/Input, internal transformer / Transmit line

Receiver input for external transformer / Receive line

Transmit output for external transformer / Receive line

Reference potential for WTA and WTE

3.7 DIN A3 forms

DIn A3 forms are available for the documentation of the Jumpers set. The forms are only supplied in blocks; see the ordering information.

3) As delivered

KOS 130, KOS 131 159

4 Specifications

Assignment

Devices A130, U030, U130

Supply Interface

External Supply

Supply Voltage U

Power Consumption (I

B24

Reference Potential M

EMC Protection

U

B

= 24 V (20 ... 30 V)

) max. 70 mA for KOS 130 max. 100 mA for KOS 131 with UE84 or GDUE 10

M2

Suppressor diode

Internal Supply

U

B

5 via

RAM Buffer

For KOS 131, Supply of

UE84 or GDUE 10

Max. Load

Overshoot at Load Jump

5 V (4.9 ... 5.2 V) / max. 100 mA via PLB from battery of ALU via PLB

+12 V, +7 % <15 mVpp (via integrated DC/DC converter)

280 mA at +12 V, 60 mA at --12 V

<25 mV per 10 % nominal load

Input Interface

Input Voltage at I1 and I2

Typ of Networking

5 V DC (12 V on request)

Non-Isolated

Drive (reference potential) switched externally with respect to 0 V

Input Voltage at I2 (applies only for new KOS with DCF) 24 VDC

Typ of Networking

Reference Potential

Isolated (optical Coupler)

M

Data Interface

Automation Unit

Operating Device

Coupling

RS 232 C to DIN 66 020 via supplied data cable YDL 45

RS 232 C acc. to DIN 66 020

RS 232 C acc. to DIN 66 020 or current-loop (20 mA) or additionally for KOS 131 telecontrol mode (see 3.6.2)

Transfer Rates

RS 232 C

Current-Loop up to max. 9600 bits/sec (Bd) set by software up to max. 9600 bits/sec (Bd) set by software

Telecontrol Mode (KOS 131) with UE84 600 bits/sec (Bd) with GDUE 10 up to max. 9600 baud set by software

Permissible Line Length

RS 232 C

Current-Loop max. 20 m shielded approx. 1000 m up to 2400 bits/sec (Bd)

Telecontrol Line with UE84 max. cable attenuation 26 dB

Telecontrol Line with GDUE10 7 km at 9600 bits/sec (Bd)

(at 0.5 mm 2 ) 11 km at 2400 bits/sec (Bd)

13 km at 1200 bits/sec (Bd)

14 km at 600 bits/sec (Bd)

160 KOS 130, KOS 131

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Processor, Memory

Processor Type

Firmware (Accessory)

Data Memory

Additional Memory

(Accessory)

Indicators

1 x green LED

1 x green LED

1 x green LED

1 x green LED

1 x green LED

1 x yellow LED

Mechanical Design

Module

Format

Weight

INTEL 80C32 on EPROM 27C256 (32 kB)

RAM (8kB) buffered via PLB (battery of ALU)

EPROM (32kB) / RAM (32 kB) / RAM (8 kB)

Module power supply

Data transfer from / to operating panel

Data transfer from / to programable controller

Communication port transmits

Communication port receives

Pilot relay ”Watchdog” double standard European format

6HE/8T

500 g for KOS 130,

600 g for KOS 131 (without UE84 or GDUE 10)

Connection

Supply 24 V

Inputs

RS 232 C (A)

RS 232 C (B)

RS 232 C/LS (K)

Telecontrol Line

(to KOS 131 only)

Screw/plug-in terminals U and M for line cross section 0.25 ... 2.5 mm 2

Screw/plug-in terminals I1, I2 and 0V for line cross section 0.25 ... 2.5 mm 2 ready for connection to ALU via data cable with 25-pole male multipoint connector, e.g. YDL 37 via data cable with 25-pole male multipoint connector, e.g. YDL 10.1

Screw/plug-in terminal 11-pole for line cross section 0.25 ... 2.5 mm 2

Environmental Conditions

Permissible Ambient Temperature during operation

Power Dissipation

Ventilation

Further System Data

0 ... +50 ° C

3 W for KOS 130

6 W for KOS 131 with UE84 or GDUE 10 natural convection see user manual A130 or U130, Chapter 4

KOS 130, KOS 131 161

AEG Aktiengesellschaft

Automation Technology

MODICON Europe

Box

D-63499 Seligenstadt

Phone / Telefax

(06182) 81-26 25 / -28 63 Sales Domestic

(06182) 81-26 19 / -28 60 Sales Abroad

(06182) 81-25 60 / -27 50 Advertising

(06182) 81-0 / -33 06

Telex 4 184 533

162 KOS 130, KOS 131

Ordering Data

Module KOS 130

(without Firmware)

Module KOS 131

(without Firmware)

Module KOS 130 can be connected to DCF

(without Firmware)

Module KOS 131 can be connected to DCF

(without Firmware)

424 239 670 (can not DCF)

424 239 690 (can not DCF)

424 249 624 Downward Compatibel zu 239670

424 249 625 Downward Compatibel zu 239690

Firmware for Modnet 1/N and Modnet 1/F

Firmware for Modnet 1/F

(without Byte D3, D4)

Additional Memory

EPROM 27C256 (32 kB)

RAM (32 kB)

424 241 128

424 247 118

424 075 204

424 075 227

AC Voltage Modem UE84 for KOS 131

DC Voltage Module GDUE 10 for KOS 131

424 219 107

424 233 463

424 246 687 DCF 77E Reciver

Parametrization Software

COM → KOS 130

(DSD 235-BU)

Parameterization Software

COM → KOS 130

(DSM 235-BU)

Spare Labelling Strips for

KOS 130 and KOS 131

Spare Jumper

424 247 100

424 247 101

424 243 152

424175 262

DIN A3 Form Block A130 A91V.12-234 786

We reserve the right to make technical alterations without previous notification!

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