It is not intended to replace any specific product documentation. On the contrary, it offers additional information to the product documentation, for installing, configuring and starting up the system.

A detailed functional description or the specification for a specific user application is not part of this document. Nevertheless, the document outlines some typical applications where the system might be implemented.

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Abbreviations

Word / Expression

Advantys

Altivar

EDS

E-OFF

Harmony

HMI

I/O

IclA (ICLA)

Lexium/Lexium05

Magelis

Micro

Phaseo

PLC

Powersuite

Premium

Preventa

Sycon

Telefast

Tesys U

Twido

TwidoSoft

Unity (Pro)

Vijeo Designer

VSD

WxHxD

XBT-L1000

Signification

Alternating Current

SE product name for a family of I/O modules

SE product name for a family of VSDs

Circuit Breaker

Direct Current

Electronic Data Sheet

Emergency-off switch

SE product name for a family of switches and indicators

Human Machine Interface

Input/Output

SE product name for a compact drive

SE product name for a family of servo-drives

SE product name for a family of HMI-Devices

SE product name for a middle range family of PLCs

Personal Computer

SE product name for a family of power supplies

Programmable Logic Computer

An SE software product for configuring ALTIVAR drives

SE product name for a middle range family of PLCs

SE product name for a family of safety devices

Power Supply

Schneider Electric

SE product name of a Field bus programming software

SE product name for a series of distributed I/O devices

SE product name for a decentralized I/O System (Small Terminal

Block)

SE product name of a middle range family of PLCs

SE product name for a PLC programming software

An SE software product for programming Magelis HMI devices

Variable Speed Drive

Dimensions : Width, Height and Depth

An SE software product for programming Magelis HMI devices

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Application Source Code

Introduction

Examples of the source code and wiring diagrams used to attain the system function as described in this document can be downloaded from our „Village“ website under this link.

Typical Applications

Introduction

Here you will find a list of the typical applications, and their market segments, where this system or subsystem can be applied:

Industrial



Large automated machine or plant components with decentralized machine modules



Remote automation systems used to supplement large and medium-sized machines

Machines



Packaging systems



Textile and printing machines



Woodworking and metal working

Food & Drug



Filling lines

Application Description Image

Metal working This machine is used for bending sheet metal.

Woodworking machines This application cuts profiles in the edges of wood panelling.

Filling machine As a component of a bottling system, the bottles are aligned and filled.

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System

Introduction

The system chapter describes the architecture, the dimensions, the quantities and different types of components used within this system.

Architecture

General

The control section of this application consists of a Premium PLC which can be operated via a connected Magelis HMI panel at the user level. The machine section is implemented using an Altivar 31 variable speed drive and IclA compact drives which are connected to the

PLC via the CANopen bus system. The remote control cubicle consists of the STB I/O platform, motor starters and an additional HMI terminal.

A pre-assembled cable is used between the motor starters and I/O platform. The HMI is connected to the I/O platform directly via Modbus. The STB I/O platform and external FTB

I/O modules communicate with the PLC via the CANopen bus.

The solution illustrated below offers two optional safety packages: A Preventa evaluation unit featuring an emergency-off function that can be accessed via a tamper-proof emergency-off switch and a second evaluation unit of the same type which ensures door safety within the context of this application due to the use of door contact switches.

Layout

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Components

Hardware:



Compact master switch (NSC100N) with undervoltage release



Preventa safety relay



XCS door-safety switch



XALK locking-type emergency-off switch with rotary unlocking (tamper-proof)



TeSys D motor contactor



GV2-ME motor circuit-breaker (short-circuit and overcurrent protection) for the compact drive’s power supply



GV2-L motor circuit-breaker (short-circuit protection) for the variable speed drive



Phaseo ABL7RP and ABL7UPS power supply units



Altivar ATV31 variable speed drive with integrated CANopen interface



Intelligent IclA compact drive with CANopen connection cable



Modular TeSys U load contactors with parallel wiring module



Advantys STB I/O platform with CANopen interface



Advantys FTB I/O module with CANopen (IP67)



Magelis XBT-G full-graphic display terminal and Magelis XBT-N text display terminal



XALD pushbutton housing with control and signaling units and XVB signal beacon



Premium PLC with CANopen card and Ethernet port



Telefast terminal block



Standard AC motors

Software:



Unity Pro XL V2.1



SyCon V2.9



Advantys Configuration Software V2.0



CANopen Symbol Tool V1.4



PowerSuite V2.0



Vijeo-Designer V4.20



XBT-L1000 V4.42

Quantities of

Components

For a complete and detailed list of components, the quantities required and the order numbers, please refer to the components list at the rear of this document.

Degree of

Protection

Technical

Data

Not all the components in this configuration are designed to withstand the same environmental conditions. Some components may need additional protection, in the form of housings, depending on the environment in which you intend to use them. For environmental details of the individual components please refer to the list in the appendix of this document and the appropriate user manual.

Supply voltage

Total supply output

Speed drive rated powers

Motor brake

AC motors

Connector cross-section

Safety category

400 V AC

~ 10 kW

Not fitted

3x 0.18 kW

3x 0.37 kW

5x 2.5mm² (L1, L2, L3, N, PE)

Cat. 3 (optional)

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Safety Note

Dimensions

The standard and level of safety you apply to your application is determined by your system design and the overall extent to which your system may be a hazard to people and machinery.

As there are no moving mechanical parts in this application example, category 3

(according to EN954-1) has been selected as an optional safety level.

Whether or not the above safety category should be applied to your system should be ascertained with a proper risk analysis.

This document is not comprehensive for any systems using the given architecture and does not absolve users of their duty to uphold the safety requirements with respect to the equipment used in their systems or of compliance with either national or international safety laws and regulations

The dimensions of the devices used (e.g., the PLC, variable speed drive and power supply) are suitable for installation inside a control cabinet measuring 1600x600x300 mm

(WxHxD).

In addition, the display and control elements required to control the system can be integrated into the control cabinet door along with an emergency-off switch with an acknowledgement button.

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Installation

Introduction

This chapter describes the steps necessary to set up the hardware and configure the software required to fulfill the described function of the application.

Assembly

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Notes

The purpose of configuring this application is to enable operation of the devices used.

The components and programs listed below represent a cross-section of the components required for the purposes of control and signal transmission.

This document does not claim to be comprehensive and does not absolve users of their duty to check the safety requirements of their equipment and to ensure compliance with relevant national and international rules and regulations in this respect.

Safety category 3, which is suggested here as one possible option, is not necessarily required/adequate for all applications. The safety category required is defined by a risk analysis which must be defined and verified for each individual system.

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General

Hardware



The components designed for installation in a control cabinet (i.e., safety modules, line circuit breakers, contactors, motor circuit-breakers, and Advantys STB I/O modules) can be snapped onto a 35 mm top-hat rail.



The master switch, Premium PLC, signal beacon, Phaseo power supply unit, and Altivar variable speed drive are screwed directly onto the mounting plate. If you are using the

Altivar 31, these components can also be snapped onto a top-hat rail using an adapter.



The emergency-off and door-safety switches, as well as the housing for the display and acknowledge indicators, are designed for backplane assembly in the field. With the exception of the door-safety switch, all switches can also be installed directly in a control cabinet (e.g., in cabinet door) without their housings.



There are two options for installing XB5 pushbuttons or indicator lamps: These pushbuttons or switches can be installed either in a 22 mm hole, e.g., drilled into the front door of the control cabinet or in a type XALD housing suitable for up to 5 pushbuttons or indicator lamps. The XALD pushbutton housing is designed for both backplane assembly and direct wall mounting.



In the case of the Magelis terminals, a cut-out is required in the front of the housing in order to facilitate securing to the housing by means of brackets/spring clamps.



The IclA compact drive and IP67 I/O modules are mounted outside the control cabinet.



400 V/3~ wiring for load circuits (ATV, TeSys U)



240 V~ wiring for power supplies



24 V- wiring for control circuits and PLC power supply, display terminals, I/O modules,

HMI and compact drives

The individual components must be connected in accordance with the detailed circuit diagram in order to ensure that they function correctly.

CANopen cables are installed for the communication link between the PLC and the devices inside the control cabinet.

CANopen bus cables are also fitted between the PLC and the relevant remote STB I/O islands, IP67 I/O modules and IclA compact drives.

MERLIN GERIN compact master switch

NSC100N

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Preventa safety relay

XPS AF5130

Door-safety switch

XCS TA791

EMERGENCY-OFF

Switch

(tamper-proof)

XALK178G

Contactor

LC1-D12BL

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Motor circuit-breaker

GV2-L08

Motor circuit-breaker

GV2-ME08

Phaseo power supply

ABL-7RP2403

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Phaseo power supply

ABL-7RP2405

Phaseo power supply

ABL-7UPS24200

Altivar 31 variable speed drive

ATV31H018M2

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Berger Lahr IclA intelligent compact drive

IFE71/2CAN-DS

IclA intelligent compact drive

Structure

IclA intelligent compact drive

Connections

1 EC motor

2 Electronic housing

3 Cable-gland slide-in module

4 I/O slide-in module with industrial socket connection

5 DIP switches for settings

6 Electronic housing cover, not to be removed

7 Connector housing cover, to be removed for installation

8 Cover with industrial socket connection for DC supply and field bus IN/OUT connection

9 Electrical interface

1 Power supply

2 Profibus DP field bus interface

3 CAN or RS485 field bus interface

4 24 V signal interface

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IclA intelligent compact drive

Supply voltage connection

PIN Signal Meaning

V DC

GND

24/35 V DC supply voltage

GND for supply voltage, connected internally to GND of CAN, RS485 and 24 V signal interface

IclA intelligent compact drive

CANopen bus connection

TeSys U module contactor

LUB12, LUCA05BL,

LUFC00, LU9BN11C

PIN Signal Meaning

CAN_H

CAN_L

GND

CAN signal interface

Connected internally to the power supply GND

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Advantys STB

I/O platform (IP20)

FTXCNTL12

Advantys STB fieldbus coupler module

CANopen

FTXCNTL12

1 Fieldbus interface

2 Top rotary switch

3 Bottom rotary switch

4 Supply interface

5 LED panel

6 Attachment screw

7 Card slot for memory module

8 Cover for CFG port

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Advantys STB field power supply

STB PDT3100

Advantys STB digital 24 V DC input module

STB DDI3610

1 +24 V DC sensor bus power

2 -24 V DC return line for sensor power supply

3 +24 V DC actuator bus power

4 –24 V DC return line for actuator power supply

1 +24 V DC to sensor 1 (top) and sensor 4 (bottom)

2 Input from sensor 1 (top) and sensor 4 (bottom)

3 +24 V DC to sensor 2 (top) and sensor 5 (bottom)

4 Input from sensor 2 (top) and sensor 5 (bottom)

5 +24 V DC to sensor 3 (top) and sensor 6 (bottom)

6 Input from sensor 3 (top) and sensor 6 (bottom)

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Advantys STB digital 24 V DC output module

STB DDO3600

Advantys STB relay output module

STB DRC3210

1 Output to actuator 1 (top) and actuator 4 (bottom)

2 Field-power-supply return line from actuators 1 and 4

3 Output to actuator 2 (top) and actuator 5 (bottom)

4 Field-power-supply return line from actuators 2 and 5

5 Output to actuator 3 (top) and actuator 6 (bottom)

6 Field-power-supply return line from actuators 3 and 6

1 Relay ground connections

2 NO contact connections

3 NC contact connections

4 Safety ground connection point for field device (bottom)

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Advantys STB analog current input module

STB ACI1230

Advantys STB analog current output module

STB ACO1210

1 Inputs from sensor 1 (top) and sensor 2 (bottom)

2 Return lines from sensor 1 (top) and sensor 2 (bottom)

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1 Outputs to actuator 1 (top) and actuator 2 (bottom)

2 Field-power-return lines from actuator 1 (top) and actuator 2 (bottom)

Schneider Electric 18

Advantys FTB

I/O module (IP67)

FTB1CN12E04SPO

Signal beacon

XVB-C

Magelis text display

XBT-N401

Magelis full-graphic display terminal

XBT-G4330

Ethernet port 

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Premium

PLC processor module

TSX P571634

Premium

PLC power supply module

1 Display module

3 TER port

4 AUX port

5 PCMCIA slot

for memory card

6 PCMCIA slot

communication card

8 Ethernet port

10 RESET button

Premium

CANopen machine bus

TSX CPP110

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Premium digital input module

TSX DEY16D2

Premium digital output module

TSX DSY16T2

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Premium analog input module

TSX AEY1600 with

Telefast 2 terminal block

ABE 7CPA02

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Premium analog output module

TSX ASY410

Premium

Ethernet module

TSX ETY4103

Ethernet port 

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General

Software

Software is primarily used for programming the Premium PLC and configuring the CANopen communication as well as for generating the visualization displays.

The PLC is programmed using the Unity Pro XL programming tool. The CANopen bus is configured using the SyCon software.

Within the context of the STB I/O module, the Advantys Configuration Software is used for island configuration and to create the EDS file that is essential for the CANopen communication.

The HMI application on the XBT-G4330 Magelis display terminal is configured using Vijeo

Designer. For the XBT-N401 text display, the XBT-L1000 software tool is available.

Although Altivar 31 variable speed drives can be parameterized using the front panel, the

PowerSuite software is a more user-friendly option. As well as providing a convenient means of setting speed-drive parameters, this software also enables data to be saved and archived.

These functions are extremely useful as they mean that parameters can be restored rapidly whenever service tasks need to be performed. The software can also help with online parameter optimization. The software is also supplied with the variable speed drive.



To use the software packages, your PC must have the appropriate Microsoft Windows operating system installed:



Windows 2000 or



Windows XP

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The software tools have the following default installation paths:



Unity Pro XL

C:\Program Files\Schneider Electric\Unity Pro



SyCon

C:\Program Files\Schneider Electric\SyCon



Advantys Configuration Software

C:\Program Files\Schneider Electric\Advantys



PowerSuite ATV31

C:\Program Files\Schneider Electric\PowerSuite.Launch



Vijeo Designer

C:\Program Files\Schneider Electric\VijeoDesigner



XBT-L1000

C:\Program Files\Schneider Electric\XBT-L1000

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General

Communication

The following methods of communication are used between devices:



CANopen



Uni-Telway



Modbus



Parallel cabling

The machine bus enabling communication between the PLC and fieldbus devices is implemented in the form of CANopen .

Uni-Telway is used between the PLC and display terminal (Magelis XBT-G).

Modbus is used for data exchange between the Advantys STB and remote HMI (Magelis

XBT-N).

Parallel cabling uses a pre-assembled cable to connect the I/O platform (Advantys STB) to the motor starter. This rules out the possibility of cabling errors.

Programming Cable

TSX PCX 1031

Serial link between PC with Unity Pro and PLC

(TER/AUX) to enable programming

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Communication Cable

XBT Z968

And

Cable Adapter

XBTZG999

The cable is required to make the connection between the XBTG HMI

(COM1, SUB-D-25) and the PLC (TER or AUX,

MiniDin).

Programming Cable

XBT Z915

Used for programming the XBTN HMI via the serial interface on the

PC, with HMI software.

Programming Cable

STB XCA 4002

To establish a connection between the

Advantys STB and the configuration software, the cable is attached to the CFG port on the

Advantys and the serial interface on the PC.

Data Cable

XBT Z988

The XBTZ988 data cable is required to connect the XBTN HMI to the Advantys STB

( CFG port).

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Programming Cable

VW3 A8 106

The Altivar drives are parameterized via the serial interface on the

PC using PowerSuite.

The cable can be connected to the speed drives directly or to the

CANopen taps via the

PowerSuite port.

CANopen Machine Bus

TSX CPP110

The CANopen interface card (1) is inserted into the second PCMCIA slot on the Premium PLC.

The connector is mounted on a top-hat rail and has a 9-pin sub-D socket.

CANopen Plug

TSX CAN KCDF 90T

Connection of the

CANopen cable to the

TSXCPP110. Plug incl. terminating resistor.

CANopen cable

TSX CAN CD50

Flexible cable.

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CANopen tap

VW3 CAN TAP2

Connection of two

Altivar 31 variable speed drives. Port for configuring speed drive using PowerSuite.

Switch-based terminating resistor.

CANopen branching cable

VW3 CAN RR1

Connection between tap and Altivar 31.

Two RJ54 connectors.

CANopen tap

VW3 CAN TDM4

Connection of IclA and

Advantys STB to 9-pin sub-D ports.

Switch-based terminating resistor.

CANopen branching cable

TSX CAN CADD1

Connection between tap and Advantys STB.

Two female 9-pin sub-D connectors.

Pin Description

CH Polarity CAN_H

CL Polarity CAN_L

CG Ground

V+ Optional

power supply

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Power Supply Cable

0062501470030

Open-ended industrial socket connection for

DC supply from IclA compact drive.

Length: 3 m.

CANopen Connector

Set

0062501526001

Connector set for assembly of CANopen cables for industrial socket connections.

1 x M12 male connector

1 x M12 female connector

1 x M12 protective cap

CANopen Bus

Connection Cable

FTXCN3210

Series connection of

FTB modules starting from the VW3 CAN

TDM4 CANopen tap.

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PIN Signal Color

1 Shld -

2 V+ Red

3 GND Black

4 CAN_H White

5 CAN_L Blue

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Power Supply

Connection Cable

FTXDP2210

Linking up the power supply from one FTB module to the next.

Advantys FTB

CANopen Terminating

Resistor

FTXCNTL12

Connection to final FTB module via BUS OUT connector.

Connection Cable

LU9R10

Parallel connection of

LUF C00 communication module on TeSys U with

EPI2145 special module of STB platform.

Two RJ54 connectors.

PIN Signal Wire

1 0 V 1

2 0 V 2

3 PE Green/yellow

4 +24 V DI 3

5 +24 V DO 4

1 EPI2145 STB module

2 LUF C00 communication module on TeSys U

3 LU9R10 connection cable

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Implementation

Introduction

The implementation chapter describes all the steps necessary to initialize, to configure, to program and start-up the system to achieve the application functions as listed below.

Function

Signal

Beacon

Instructions for switching on and functional description

1. Activate all safety devices and motor circuit-breakers.

2. Activate the master mains switch.

3. Clear the emergency off.

4. Establish and acknowledge door safety.

5. Wait until the red lamp goes off.

6. Error messages (which are indicated by the blue lamp) can be reset using the “Reset” button if necessary.

7. Now you can select Auto, HMI or Manu mode on the main screen.

8. A pending bus-node connection error will be indicated by the “CANopen” button lighting up red. Individual bus-node stati are listed in the “CANopen” diagnostics window.

9. Select HMI mode: By selecting individual devices you can access various operational modes and set certain speed and position parameters. Error messages are also shown in more detail.

10. Select Manu mode: In this mode, you can control the TeSys U module contactors using the remote terminal and buttons.

11. Select Auto mode: Once Auto mode has been activated, you can initiate an automatic control process via the Start button. The individual drives are started and stopped one after the other, running in different directions and at various speeds. Auto mode stops whenever an error occurs and starts up again once a restart is made.

The signal beacon indicates the various system states and consists of 5 signaling elements:

Blue lamp:

Red lamp:

CANopen bus or logic error – lamp lights up

Fault indication for emergency-off/safety violations - lamp flashes

Green lamp: State: System ready – lamp lights up

Operation: System running normally – lamp flashes

Yellow lamp: Automatic operation: System running in Auto mode – lamp lights up

Siren: Error or fault pending – siren sounds for 3 seconds (1 Hz)

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Functional

Layout

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Communication

Introduction

This chapter describes the data passed via the communications bus (e.g., Modbus

Plus or TCP/IP) that is not bound directly with digital or analog hardware.

The list contains:



The device links



Direction of data flow

 symbolic name and



Bus address of the device concerned.

Device Links

Within the context of this application, the CANopen, Modbus and Uni-Telway bus systems are used along with Ethernet to transfer the configuration.

The following devices are connected via CANopen:

One Premium PLC, bus address 1

Three Altivar 31 variable speed drives, bus addresses 2 – 4

Two IclA IFE7 compact drives, bus addresses 5 and 6

Three Advantys FTB I/O modules, bus addresses 7 - 9

One Advantys STB I/O platform, bus address 10

Only two devices are connected via Modbus:

Advantys STB I/O platform, CFG port, bus address 1

Magelis XBT-N panel (no bus address assigned)

Only two devices communicate with each other via Uni-Telway :

Premium PLC, CPU module AUX port

Magelis XBT-G terminal, COM1

Two devices are configured via Ethernet:

Premium PLC, Ethernet port, IP address 192.168.100.72

Magelis XBT-G terminal, Ethernet port, IP address 192.168.100.73

Startup

Proceed as follows to establish communication between the devices:

Set the CANopen address and transmission rate for all devices

Create the EDS file for the STB island using the Advantys configuration tool

Configure the CANopen bus using the SyCon software

Generate the variable import file for Unity Pro using the CANopen Symbol Tool

Exchange data between the XBT-N terminal and Premium PLC via STB module

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Datalink

Drive_1 <> PLC

Datalink

Drive_2 <> PLC

Datalink

Drive_3 <> PLC

Datalink

IclA_1 <> PLC

Premium-CPU (CANopen-Master, #1) Altivar31_1 (CANopen-Slave#2)

Data Direction ATV -> PLC

Address Name Index Designation

%MW1000

%MW1001

ATV01_STATE / state

ATV01_STATE / rpm

Name

6041

6044

Drivecom status register

Control effort

Data Direction SPS -> ATV

Index Designation Address

%MW1500

%MW1501

ATV01_CTRL / cmd

ATV01_CTRL / rpm

6040

6042

Drivecom command register

Target velocity

Premium-CPU (CANopen-Master, #1) Altivar31_2 (CANopen-Slave#3)

Data Direction ATV -> PLC

Address Name Index Designation

%MW1002

%MW1003

ATV02_STATE / state

ATV02_STATE / rpm

Name

6041

6044

Drivecom status register

Control effort

Data Direction PLC -> ATV

Index Designation Address

%MW1502

%MW1503

ATV02_CTRL / cmd

ATV02_CTRL / rpm

6040

6042

Drivecom command register

Target velocity

Premium-CPU (CANopen-Master, #1) Altivar31_3 (CANopen-Slave#4)

Data Direction ATV -> PLC

Address Name Index Designation

%MW1004

%MW1005

Address

%MW1504

%MW1505

ATV03_STATE / state

ATV03_STATE / rpm

Name

6041 Drivecom status register

Control effort

Data Direction PLC -> ATV

ATV03_CTRL / cmd

ATV03_CTRL / rpm

6044

Index

6040

6042

Designation

Drivecom command register

Target velocity

Premium-CPU (CANopen-Master, #1) IclA_IFE_01 (CANopen-Slave#5)

Data Direction IclA -> PLC

Address Name Index Designation

%MW1006

%MW1007

%MW1008

%MW1009

Address

%MW1506

%MW1507

%MW1508

%MW1509

ICLA01_IN[0]

ICLA01_IN[1]

ICLA01_IN[2]

ICLA01_IN[3]

301E.4

301E.3

301E.7

301E.8 pdo4_driveStat pdo4_modeStat pdo4_Act8 pdo4_Act32

Data Direction PLC -> IclA

Name

ICLA01_OUT[0]

Index

301E.1

Designation pdo4_driveCtrl

ICLA01_OUT[1]

ICLA01_OUT[2]

ICLA01_OUT[3]

301E.2 pdo4_modeCtrl

301E.5 pdo4_Ref16

301E.6 pdo4_Ref32

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Datalink

IclA_2 <> PLC

Datalink

FTB_1 <> PLC

Datalink

FTB_2 <> PLC

Datalink

FTB_3 <> PLC

Premium-CPU (CANopen-Master, #1) IclA_IFE_02 (CANopen-Slave#6)

Data Direction IclA -> PLC

Address Name Index Designation

%MW1010

%MW1011

%MW1012

%MW1013

ICLA02_IN[0]

ICLA02_IN[1]

ICLA02_IN[2]

301E.4 pdo4_driveStat

301E.3 pdo4_modeStat

301E.7 pdo4_Act8

ICLA02_IN[3] 301E.8 pdo4_Act32

Data Direction PLC -> IclA

Name Index Designation Address

%MW1510

%MW1511

%MW1512

%MW1513

ICLA02_OUT[0]

ICLA02_OUT[1]

ICLA02_OUT[2]

ICLA02_OUT[3]

301E.1

301E.2

301E.5

301E.6 pdo4_driveCtrl pdo4_modeCtrl pdo4_Ref16 pdo4_Ref32

Premium-CPU (CANopen-Master, #1) Adv_FTB_01 (CANopen-Slave#7)

Data Direction FTB -> PLC

Address Name Index Designation

%MW1014

Address

%MW1514

Name

6000.1

6000.2

Data Direction PLC -> FTB

Index

6200.1

Digital Input 8 Bits Pin4

Digital Input 8 Bits Pin2

Designation

Write Outputs 5 to 8

Premium-CPU (CANopen-Master, #1) Adv_FTB_02 (CANopen-Slave#8)

Data Direction FTB -> PLC

Address

%MW1015

Name Index

6000.1

Designation

Digital Input 8 Bits Pin4

Address Name

6000.2 Digital Input 8 Bits Pin2

Data Direction PLC -> FTB

Index Designation

%MW1515 6200.1 Write Outputs 5 to 8

Premium-CPU (CANopen-Master, #1) Adv_FTB_03 (CANopen-Slave#9)

Data Direction FTB -> PLC

Address Name Index Designation

%MW1016

Address

%MW1516

Name

6000.1

6000.2

Digital Input 8 Bits Pin4

Digital Input 8 Bits Pin2

Data Direction SPS -> FTB

Index Designation

6200.1 Write Outputs 5 to 8

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 36

Datalink

STB_1 <> PLC

Premium-CPU (CANopen-Master, #1) Adv_STB_01 (CANopen-Slave#10)

Data Direction STB -> PLC

Address Name Index Designation

%MW1017

%MW1018

%MW1019

%MW1020

%MW1021

%MW1022

%MW1023

%MW1024

%MW1025

%MW1026

%MW1027

%MW1028

%MW1029

%MW1030

%MW1031

%MW1032

%MW1033

%MW1034

%MW1035

HMI_SPS_WD1

HMI_SPS_WD2

HMI_SPS_WD3

6000.1

6000.2

6000.3

6000.4

6000.5

6000.6

6000.7

6000.8

6000.9

6000.A

6000.B

6000.C

6000.D

6000.E

6000.F

6000.10

6000.11

6000.12

6000.13

6000.14

6000.15

6000.16

6000.17

Digital Input Block No.1

Digital Input Block No.2

Digital Input Block No.3

Digital Input Block No.4

Digital Input Block No.5

Digital Input Block No.6

Digital Input Block No.7

Digital Input Block No.8

Digital Input Block No.9

Digital Input Block No.10

Digital Input Block No.11

Digital Input Block No.12

Digital Input Block No.13

Digital Input Block No.14

Digital Input Block No.15

Digital Input Block No.16

Digital Input Block No.17

Digital Input Block No.18

Digital Input Block No.19

Digital Input Block No.20

Digital Input Block No.21

Digital Input Block No.22

Digital Input Block No.23

6000.18 Digital Input Block No.24

6000.19 Digital Input Block No.25

6000.1A Digital Input Block No.26

6401.1 Analog Input Block No.1

6401.2

2200

2201

2202

Analog Input Block No.2

2-byte Special Input Object

HMI_SPS_WD4 2203

Data Direction PLC -> STB

2-byte Special Input Object

Name Index Designation Address

%MW1517

%MW1518

%MW1519

%MW1520

%MW1521

%MW1522

%MW1523

%MW1524

SPS_HMI_WD1

SPS_HMI_WD2

SPS_HMI_WD3

SPS_HMI_WD4

6200.1 Digital Output Block No.1

6200.2 Digital Output Block No.2

6200.3 Digital Output Block No.3

6200.4 Digital Output Block No.4

6411.1 Analog Output Block No.1

6411.2 Analog Output Block No.2

3200

3201

3202

3203

2-byte Special Output Object

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 37

Datalink

HMI <> PLC

Premium SPS (Uni-Telway)

Address Name

XBT-G4330 (Uni-Telway)

Data Direction HMI -> PLC

Address Designation

%MW20.6 ATV01_Right_hmi

%MW20.7 ATV01_Left_hmi

%MW20.8 ATV01_Fast_hmi

%MW21 ATV01_RPM1_hmi

%MW25.6 ATV02_Right_hmi

%MW25.7 ATV02_Left_hmi

%MW25.8 ATV02_Fast_hmi

%MW26 ATV02_RPM1_hmi

%MW30.6 ATV03_Right_hmi

%MW30.7 ATV03_Left_hmi

%MW30.8 ATV03_Fast_hmi

%MW31 ATV03_RPM1_hmi

%MW35.0 ATV_EStop_hmi

%MW35.1 ATV_Ackn_hmi

%MW50.0 Icla01_power_hmi

%MW20:X06 ATV01.ATV_Right

%MW20:X07 ATV01.ATV_Left

%MW20:X08 ATV01.ATV_Fast

%MW21 ATV01.ATV_RPM1

%MW25:X06 ATV02.ATV_Right

%MW25:X07 ATV02.ATV_Left

%MW25:X08 ATV02.ATV_Fast

%MW26 ATV02.ATV_RPM1

%MW30:X06 ATV03.ATV_Right

%MW30:X07 ATV03.ATV_Left

%MW30:X08 ATV03.ATV_Fast

%MW31 ATV03.ATV_RPM1

%MW35:X00 ATV_EStop

%MW35:X01 ATV_Ackn

%MW50:X00 IclA01.IclA_Power

%MW50.1 Icla01_stop_hmi

%MW50.2 Icla01_reset_hmi

%MW50:X01 IclA01.IclA_Stop

%MW50:X02 IclA01.IclA_Reset

%MW50.3 Icla01_start_hmi %MW50:X03 IclA01.IclA_Start

%MW50.4 Icla01_op_dimset_hmi %MW50:X04 IclA01.IclA_op_dimset

%MW50.5 Icla01_op_refmov_hmi %MW50:X05 IclA01.IclA_op_refmov

%MW50.6 Icla01_op_ptpabs_hmi %MW50:X06 IclA01.IclA_op_ptpabs

%MW50.7 Icla01_op_ptprel_hmi

%MW50.8 Icla01_op_vel_hmi

%MW50:X07

%MW50:X08

IclA01.IclA_op_ptprel

IclA01.IclA_op_vel

%MW52

%MW53

Icla01_rpm_hmi

Icla01_dest_hmi

%MW52

%MD53

IclA01.IclA_RPM

IclA01.IclA_Dest

%MW60.0 Icla02_power_hmi

%MW60.1 Icla02_stop_hmi

%MW60.2 Icla02_reset_hmi

%MW60:X00 IclA02.IclA_Power

%MW60:X01 IclA02.IclA_Stop

%MW60:X02 IclA02.IclA_Reset

%MW60.3 Icla02_start_hmi %MW60:X03 IclA02.IclA_Start

%MW60.4 Icla02_op_dimset_hmi %MW60:X04 IclA02.IclA_op_dimset

%MW60.5 Icla02_op_refmov_hmi %MW60:X05 IclA02.IclA_op_refmov

%MW60.6 Icla02_op_ptpabs_hmi %MW60:X06 IclA02.IclA_op_ptpabs

%MW60.7 Icla02_op_ptprel_hmi

%MW60.8 Icla02_op_vel_hmi

%MW62

%MW63

Icla02_rpm_hmi

Icla02_dest_hmi

%MW40.0 TeSysU_1_HMI

%MW40.1 TeSysU_2_HMI

%MW40.2 TeSysU_3_HMI

%MW82.0 Set_Auto_hmi

%MW82.1 Set_HMI_hmi

%MW82.2 Set_Manu_hmi

%MW82.3 Set_AutoStart_hmi

%MW60:X07 IclA02.IclA_op_ptprel

%MW60:X08 IclA02.IclA_op_vel

%MW62

%MD63

IclA02.IclA_RPM

IclA02.IclA_Dest

%MW40:X01 TeSys01.ON

%MW40:X02 TeSys02.ON

%MW40:X03 TeSys03.ON

%MW82:X00 Set_Auto_hmi

%MW82:X01 Set_HMI_hmi

%MW82:X02 Set_Manu_hmi

%MW82:X03 Set_AutoStart_hmi

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 38

Address

%MW20.0

%MW20.1

%MW20.2

%MW20.3

%MW20.4

%MW20.5

%MW23

%MW25.0

%MW25.1

%MW25.2

%MW25.3

%MW25.4

%MW25.5

%MW28

%MW30.0

%MW30.1

%MW30.2

%MW30.3

%MW30.4

%MW30.5

%MW33

%MW51.0

%MW51.1

%MW51.3

%MW51.4

%MW51.5

%MW51.6

%MW55

%MW61.0

%MW61.1

%MW61.3

%MW61.4

%MW61.5

%MW61.6

%MW65

Data Direction PLC -> HMI

Name

ATV01_MotErr

ATV01_MotEs

ATV01_MotFa

ATV01_MotLe

ATV01_MotRi

ATV01_MotSl

ATV01_ASPD

ATV02_MotErr

ATV02_MotEs

ATV02_MotFa

ATV02_MotLe

ATV02_MotRi

ATV02_MotSl

ATV02_ASPD

ATV03_MotErr

ATV03_MotEs

ATV03_MotFa

ATV03_MotLe

ATV03_MotRi

ATV03_MotSl

ATV03_ASPD

%MW1027.8

%MW1027.9

STB_13_EPI2145_1RUN

STB_13_EPI2145_1FLT

%MW1027.10 STB_13_EPI2145_1RDY

%MW1027.11 STB_13_EPI2145_2RUN

%MW1027.12 STB_13_EPI2145_2FLT

%MW1027.13 STB_13_EPI2145_2RDY

%MW1027.14 STB_13_EPI2145_3RUN

%MW1027.15 STB_13_EPI2145_3FLT

%MW1028.8

%MW81.0

%MW81.1

%MW81.2

%MW81.3

%MW81.4

%MW81.5

%MW81.6

Icla01_conf_runs

Icla01_conf_error

Icla01_Powered

Icla01_error

IclA01_stopped

IclA01_finish

IclA01_Position

Icla02_conf_runs

Icla02_conf_error

Icla02_Powered

Icla02_error

IclA02_stopped

IclA02_finish

IclA02_Position

STB_13_EPI2145_3RDY

HMI_Estop

HMI_Door

HMI_Auto_Mode

HMI_HMI_Mode

HMI_Manu_Mode

HMI_Auto_Started

HMI_DriveFault

Address

%MW20:X00

%MW20:X01

%MW20:X02

%MW20:X03

%MW20:X04

%MW20:X05

%MW23

%MW25:X00

%MW25:X01

%MW25:X02

%MW25:X03

%MW25:X04

%MW25:X05

%MW28

%MW30:X00

%MW30:X01

%MW30:X02

%MW30:X03

%MW30:X04

%MW30:X05

%MW33

Designation

ATV01.ATV_MotErr

ATV01.ATV_MotEs

ATV01.ATV_MotFa

ATV01.ATV_MotLe

ATV01.ATV_MotRi

ATV01.ATV_MotSl

ATV01.ATV_ActualSpe

ATV02.ATV_MotErr

ATV02.ATV_MotEs

ATV02.ATV_MotFa

ATV02.ATV_MotLe

ATV02.ATV_MotRi

ATV02.ATV_MotSl

ATV02.ATV_ActualSpe

ATV03.ATV_MotErr

ATV03.ATV_MotEs

ATV03.ATV_MotFa

ATV03.ATV_MotLe

ATV03.ATV_MotRi

ATV03.ATV_MotSl

ATV03.ATV_ActualSpe

%MW51:X00

%MW51:X01

%MW51:X03

%MW51:X04

%MW51:X05

%MW51:X06

%MD55

%MW61:X00

%MW61:X01

%MW61:X03

%MW61:X04

%MW61:X05

%MW61:X06

%MD65

IclA01.IclA_conf_runs

IclA01.IclA_conf_error

IclA01.IclA_Powered

IclA01.IclA_error

IclA01.IclA_stopped

IclA01.IclA_finish

IclA01.IclA_Position

IclA02.IclA_conf_runs

IclA02.IclA_conf_error

IclA02.IclA_Powered

IclA02.IclA_error

IclA02.IclA_stopped

IclA02.IclA_finish

IclA02.IclA_Position

%MW1027:X08 TeSys01.Ready

%MW1027:X09 TeSys01.RUN

%MW1027:X10 TeSys01.Foult

%MW1027:X11 TeSys02.Ready

%MW1027:X12 TeSys02.RUN

%MW1027:X13 TeSys02.Foult

%MW1027:X14 TeSys03.Ready

%MW1027:X15 TeSys03.RUN

%MW1028:X08 TeSys03.Foult

%MW81:X00

%MW81:X01

%MW81:X02

%MW81:X03

%MW81:X04

%MW81:X05

%MW81:X06

HMI_Estop

HMI_Door

HMI_Auto_Mode

HMI_HMI_Mode

HMI_Manu_Mode

HMI_Auto_Started

HMI_DriveFault

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 39

Datalink

HMI <> STB

44097

44098

44099

44100

45416.0

45416.1

45416.2

45416.3

45416.4

45416.5

45416.6

45416.7

45418.0

Advantys STB (Modbus-Master,#1) XBT-N401 (Modbus-Slave)

Data Direction HMI -> STB

Address Name Address Designation

49488

49489

49490

49491

HMI_SPS_WD1

HMI_SPS_WD2

HMI_SPS_WD3

HMI_SPS_WD4

%MW9487

%MW9488

%MW9489

%MW9490

Set Drive

49488.0

49488.1

49488.2

HMI_SPS_WD1, Bit 0

HMI_SPS_WD1, Bit 1

%MW9487:X0 Set TeSysU_1_ON

%MW9487:X1 Set TeSysU_2_ON

HMI_SPS_WD1, Bit 2 %MW9487:X2 Set TeSysU_3_ON

Data Direction STB -> HMI

Address Name Address Designation

SPS_HMI_WD1

SPS_HMI_WD2

SPS_HMI_WD3

SPS_HMI_WD4

%MW4096

%MW4097

%MW4098

%MW4099

State

Mode

EPI_2_13_1_Schalter

EPI_2_13_1_Schaltschütz

%MW5415:X0

%MW5415:X1

TeSysU_1_READY

TeSysU_1_FOULT

EPI_2_13_1_Schutzschalter %MW5415:X2 TeSysU_1_RUN

EPI_2_13_2_Schalter

EPI_2_13_2_Schaltschütz

%MW5415:X3 TeSysU_2_READY

%MW5415:X4 TeSysU_2_FOULT

EPI_2_13_2_Schutzschalter %MW5415:X5 TeSysU_2_RUN

EPI_2_13_3_Schalter %MW5415:X6 TeSysU_3_READY

EPI_2_13_3_Schaltschütz %MW5415:X7 TeSysU_3_FOULT

EPI_2_13_3_Schutzschalter %MW5417:X0 TeSysU_3_RUN

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 40

General

Addressing

The PLC example program uses different hardware, discretes and memory words The following list contains keys to aid the understanding of the addressing system used.

Type Address Comment

Digital Inputs

Digital Outputs

Analog Inputs

%Ir.m.x

%Qr.m.x

Digital inputs are hardware orientated: r as Rack number, m as slot number, x as Input number.

E.g.: Emergency-off response at %I0.3.0

Digital outputs are hardware orientated: r as Rack number, m as slot number, x as output number

E.g.: Manual Mode Indicator at %Q0.5.1

%IWr.m.c Analog inputs are hardware orientated: r as Rack number, m as Slot number, c as channel number.

E.g.: Emergency-off response at %IW0.3.0

Analog Outputs

CANopen Inputs

CANopen Outputs

%QWr.m.c Analog outputs are hardware orientated: r as

Rack number, m as Slot number, c as channel number.

E.g.: Emergency-off response at %QW0.3.0

%MW0 bis

%MW31

%MW100 bis

%MW131

CANopen-Inputs are written as Memory Words, single bits can be accessed as %MWi.x.

E.g.: 2 nd

ATV Status word at %MW2

CANopen-Outputs are read as Memory words, single bits can be accessed as %MWi.x.

E.g.: 3 rd

. ATV control word at %MW104

Data for Visu %MW200 bis

%MW299

Data from Visu

CANopen Status

%MW300 bis

%MW399

%CHr.m.c

Data for the visualization is stored in memory words. Single bits can be written using the function BIT_TO_WORD

E.g.: Motor speed at %MW220

Data from the visualization is stored in memory words. Single bits can be extracted using the function WORD_TO_BIT

E.g.: Motor speed at %MW220

CANopen Status data can be read from the data structure T_COM_CPP110 (IODDT). Channel-

Address: r as Rack number, m as Slot number, c as channel number.

E.g.: Status CANopen %CH0.1.1

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 41

CANopen

Altivar 31

Setting the address and transmission rate

(manually)

The address and transmission rate must be specified for all the devices on the

CANopen bus.

The CANopen address and transmission rate are set manually via the control buttons on the device.

2 First, use the control buttons to select the Communication submenu.

In the Communication menu, the CANopen address must be set in the AdC0 parameter. In the example software provided, the values 2 to 4 have been set aside for the three speed drives.

Press ENT to confirm the setting.

In the Communication menu, you must also set the transmission rate in the BdC0 parameter to the value 250.0

(kbaud).

Alternatively, the address and transmission rate can also be parameterized using the

PowerSuite configuration software (see "Devices –

Altivar 31).

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 42

IcIA IFE7

Setting the address and transmission rate

The CANopen address and transmission rate are set manually using the DIP switches and the rotary switch in the cable connector of the drive.

The address can be varied between 1 and 127 using switches S1 and S2. S3 can be used in addition to define the drive as the last device on the bus by activating the CAN terminating resistor.

Set the transfer rate using the rotary switch and select a value of 250 kbaud (switch setting 4) to enable operation with the

Premium PLC.

The table summarizes the switch settings for the desired

CANopen address. Addresses

5 (000 0101b) and

6 (000 011 b) must be assigned to the drives.

Advantys

FTB

Setting the address and transmission rate

The CANopen address and transmission rate are set manually on the modules via rotary switches. There are two rotary switches for the address and one for the transmission rate. In the example software, both FTB modules are configured with the addresses

7 to 9 and the transmission rate is set to 250.0 kbaud.

Alternatively, you can set the system to detect the transmission rate automatically.

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 43

Advantys

STB

Setting the address and transmission rate

To set the CANopen address and transmission rate, you will need a screwdriver to turn the rotary switches on the

Advantys island head.

Setting the baud rate:

1 Disconnect island voltage.

2 Set bottom rotary switch

(ONES) to any of the

positions after the number 9

(baud rate).

3 Set the baud rate

on the top rotary

switch (TENS). Select

position 4

for a transmission rate of

250 kbaud.

4 Reconnect island voltage.

Setting the CANopen address:

1 Disconnect island voltage.

2 Set the bottom rotary switch

(ONES) to the position

that corresponds to the

desired address in terms

of the ONES place value. If

the desired address is

010, the correct position is 0.

3 Set the top rotary switch

(TENS) to the position

that corresponds to the

desired address in terms

of the TENS and

HUNDREDS place values.

If the desired address is

01 0, the correct position is 1.

4 Reconnect the island voltage.

Notes:

Although addresses can be set manually, addresses 128 and 129 are not available for selection, as CANopen only supports addresses from 0 to 127.

After configuring the CANopen address, it is recommended that you leave the rotary switches in this address position so that, when the system is switched on, the island is always detected at the same address.

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 44

Advantys

Software

Creating a

New Project

The Advantys Configuration Software must be used to make the configuration settings for the Advantys STB island, transfer them to the island and also to create the

EDS file required for CANopen communication.

After starting the Advantys software, you must create a new workspace.

To do this, you must specify the path, the workspace name and the name of the first island.

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 45

Configuring the hardware

Select the network interface to serve as the island head for

CANopen STB NCO 2212.

Do this by dragging and dropping from the catalog browser or double-clicking in the catalog browser. The catalog browser is located on the right-hand side of the window.

Switch to the Parameters view by double-clicking the tab in the header and (as necessary) specify the number of registers to be exchanged via the

Advantys module within the context of communication between the PLC and HMI. For details, please see

“HMI Magelis XBT-N”.

Note: In the example project

4 words are reserved in each case.

Next add the remaining nodes:

STB PDT3100, STB DDI3610,

STB DDO3600, STB XBE1000,

STB XBE1200, STB PDT3100,

STB DRC3210, STB ACI1230,

STB ACO1210, STB EPI2145 and do not forget about bus connection STB XMP 1100.

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 46

I/O data image

You can use the I/O Image

Overview… menu item (in the

Island menu) or the equivalent icon to call the function for assigning the I/O to the memory areas.

The information concerning the selected data is displayed in the description field.

Alternatively, the project can also be printed out. The printout will contain the same information.

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 47

Downloading the configuration

Start by selecting the Build option in the Island menu or the equivalent icon to generate a machine-readable version from the completed configuration.

An information window will appear while the build is in progress. Once the build process is complete, a message will appear in the log window at the bottom of the screen informing you of whether or not the operation was successful.

If this is the first time that a connection to the island has been established, the connection settings must first be specified by selecting

Connection Settings from the

Online menu. In the case of a serial connection, the settings must be made as shown in the screenshot here.

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 48

Connect the STBXCA4002 programming cable so that the configuration can be downloaded.

You can now establish a connection to the island by selecting Connect in the

Online menu.

Notice: If no build has been performed, the software will now initiate an automatic build.

Once the connection has been established, the Advantys software detects that the machine-readable version generated does not match the current configuration in the island and presents you with an option to Download or Upload .

Select Download and confirm the security prompt with YES .

A progress bar appears during download. Once the download process is complete a message appears asking whether the island should now be set to the

Running state. Click OK .

Alternatively, the island can be started by selecting Run from the Online menu.

As soon as the island has been successfully started, you may disconnect.

The island configuration is now complete.

The file with the saved configuration, i.e. the “island” file (STB_CANopen.isl), can be found under the following path:

C:\Program Files\Schneider

Electric\Advantys\Projects\

AdvantysSTB

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 49

Creating the

EDS file for

SyCon

As the EDS file is required to integrate the island into a

CANopen network, you should select Export

STB_CANopen from the File menu .

You must specify the path and file name. The default setting can generally be left as it is.

Progress can be tracked in the log window and once the export process is complete you can shut the configuration software down.

Premium_Altivar_ICLA_Magelis_EN.doc Schneider Electric 50

Sycon

Software

Creating a

New Project

The CANopen bus is configured using the SyCon software. The individual devices are identified as bus nodes, then addresses are assigned and the master function is allocated to the Premium PLC.

Subsequently, the individual device data that is to be transferred during operation

(PDO) is configured and the device configurations (SDO) are defined where applicable.

Finally, the general bus settings are entered, e.g., the baud rate is specified.

Start the Sycon software, then start a new project by selecting

File -> New .

Select the CANopen bus in the next dialog.

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Importing

*.eds description files into

SyCon

1 In order that the speed drives, compact drives, STB island and FTB modules can be connected to the CANopen bus via the SyCon software, every type of device used must first be integrated into the SyCon software. Do this using the *eds description files (and the three additional image files).

After creating the project, select the Copy EDS menu item from the File menu.

Note: Integration is not possible, and this menu is not available, until a new project has been created.

In the dialog, select the file for the corresponding Altivar 31

(the last two digits of the file name indicate the version – in this case V1.2) and start the process.

Note: You must repeat the process if more than one device or device type is involved.

Confirm the import of the corresponding images.

A message appears informing you that integration is complete.

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Inserting nodes

Add the PLC’s interface card to the project as the master for the CANopen bus by selecting

Master from the Insert menu or pressing the equivalent button.

Select the TSX CPP 110 card in the next dialog. A CANopen address and a name must also be entered.

Add each drive to the project as a node using the Node menu item in the Insert menu.

Select the relevant device type in the dialog. A CANopen address and a name must also be entered.

This process must be repeated for each drive and all the other devices.

Note: You can pre-select the manufacturer and profile in the node filter to speed up the search for the devices in the selection list.

Once all devices have been added there should be nine nodes in the example project.

Select ID Table in the View menu to call up the identification table which summarizes all the nodes and their addresses, as well as the mapped PDO objects.

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Configuring

Nodes

Altivar 31

Double-click the device to open the Node Configuration window that is used for all busnode settings including configuration of the node when the bus starts up and the transfer of data during operation.

The dialog is divided into three sections: the top section shows the general configuration, the center section shows the predefined PDO

The bottom section shows the

PDOs configured for the given nodes and can also be used for configuration or making changes.

In the example project, you will need to de-select both predefined PDOs by unchecking the relevant boxes or clicking

Delete configured PDO .

Now select the Receive PDO6 and Transmit PDO6 PDOs for the Altivar 31 speed drive.

After double-clicking the PDOs to be activated, the dialog for setting the transmission mode appears.

For the Receive PDO, select event triggered with the event when data has changed .

In the case of the Transmit

PDO, select defined in the device profile and set the

Event timer to 100 ms and the

Inhibit time to 5 ms.

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After the transmission mode has been selected, the PDO is automatically entered as a configured PDO. There is no need for any additional configuration.

You must configure a Type 6

PDO to transmit and receive for each speed drive.

Note: Click the PDO Contents

Mapping button to see the data to be transmitted in the selected PDO. Click the PDO

Characteristics button to return to the transmission mode screen for the PDO.

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Configuring

Nodes

IclA IFE

Double-click both predefined

PDOs to activate them for the compact drives.

Note: Do not alter the device profile setting (value=0).

If this is altered, communication with the drive is disabled and, once changed, the original setting cannot be restored. To restore the setting, delete the device from the configuration and insert it again.

After double-clicking on the

PDOs to be activated, the dialog for setting the transmission mode appears.

For the Receive PDO, select manufacturer specific with the event when data has changed.

In the case of the Transmit

PDO , select manufacturer specific and set the Event timer to 100 ms and the Inhibit time to 10 ms.

After selecting transmission mode, the PDO is automatically entered as a configured PDO.

No additional configuration is needed

You must configure a Type 4

PDO to transmit and receive for each compact drive.

Note: Clicking the PDO

Contents Mapping button displays see the data to be transmitted in the selected

PDO. Click the PDO

Characteristics button to return to the transmission mode screen for the PDO.

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Configuring

Nodes

Advantys

FTB

Double-click the device to open the Node Configuration dialog that is used for all bus-node settings including configuration of the node when the bus starts up and the transfer of data during operation.

Four PDOs are pre-defined for the FTB modules but only two are required the application.

Here, you should also enter the details of the device object configuration which are to be performed by the bus master before the bus starts up.

To call node configuration, click the Object Configuration button. A separate window appears, listing all the objects in the CANopen object library for the device.

Note: The objects only appear in the list if they are also available in the EDS file.

Pin 2 of an FTB module can be used as either diagnostic or I/O channel. To use pin 2 as an I/O channel, object 2000:01 must be selected in the object configuration by doubleclicking. Once selected, enter the value 00 .

Note: Other objects may need to be configured, e.g., the behaviour of the outputs in the event of an error.

Note: Configuring PDOs automatically configures other objects.

For data transmission, a

Receive PDO and a Transmit

PDO must be activated in each case. the actual I/O data is transferred via the first PDO 1

(objects 1400 and 1800).

Double-click to open the PDO concerned.

Note: The other PDOs that are present (objects 1405 and

1805) transmit additional state information.

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After double-clicking the PDO you wish to activate, the window for setting the transmission mode appears.

For the Receive PDO, select event triggered with the event when data has changed .

In the case of the Transmit

PDO, select defined in the device profile and set the

Event timer to 1000 ms and the Inhibit time to 10 ms.

After the transmission mode has been selected, the PDO is automatically entered as a configured PDO. There is no need for additional configuration.

You must configure a Type 1

PDO to transmit and receive for each FTB module.

Note: Click the PDO Contents

Mapping button to see the data to be transmitted in the selected PDO. Click the PDO

Characteristics button to return to the transmission mode screen for the PDO.

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Configuring

Nodes

Advantys

STB

3 Receive PDOs and

4 Transmit PDOs are preconfigured for the configured STB module. In addition, you will need to activate PDOs 5 and 6 by double-clicking them.

After double-clicking the PDOs to be activated, the window for setting the transmission mode appears.

For the receive PDO, select event triggered with the event when data has changed .

In the case of the Transmit

PDO, select defined in the device profile and set the

Inhibit time to 10 ms.

In the case of the preconfigured objects, this setting must be checked by pressing the PDO

Characteristics button. This is

3 especially true in the case of the Transmit PDO, where the default Inhibit time is set to

0 ms (and it therefore deviates from the setting required for the example project).

After the transmission mode has been selected, the PDO is automatically entered as a configured PDO. There is no need for additional configuration.

Each and every PDO must be configured for the module.

Note: Click the PDO Contents

Mapping button to see the data to be transmitted in the selected PDO. Click the PDO

Characteristics button to return to the transmission mode screen for the PDO.

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Parameterizing the

CANopen

Bus

The bus parameter window is called up by selecting Bus

Parameter from the Settings menu. The master has to be selected in the bus view.

The transmission rate is the only parameter that needs to be changed (to 250 kbaud).

Then, you must save the

SyCon project.

The project file is stored in the following directory:

C:\Program Files\Schneider

Electric\SyCon\Project\DCI.co.

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CANopen

Symbols

Before

Starting the

Tool

The CANopen Symbol Tool enables you to import the variable names and comments from the Advantys STB module configuration into Unity. The symbol names for each

Advantys I/O variable are generated automatically by the tool.

However, this facility is merely an option intended to make handling variables easier.

The tool requires a Microsoft

Access driver (ODBC driver) so that it can read the ISL and

CO files.

Before starting the tool, make sure that the DSN Microsoft

Access Database already exists. If it does not, you must add it.

Access the ODBC Data

Source Administrator by selecting:

Control Panel

 Administrative Tools

 Data Sources (ODBC).

Select the System DSN tab in the dialog box that appears.

If the driver is not available, click Add.

In the Create New Data

Source window, select

Microsoft Access Driver

(*.mdb) .

Click Finish to display the

ODBC Microsoft Access

Setup dialog box.

 

Enter MS Access Database under Data Source Name and click OK.

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Click OK again in the ODBC

Data Source Administrator window.

The setting has now been made.

Note: This information is also available in the tool's User

Guide, which can be called up via the first screen that appears when the tool is started.

Creating the

XSY File for

Unity

Start Excel and select Unity as the target software.

Enter the data sources on the next worksheet. Do this by clicking the buttons next to the fields to specify the file paths.

Enter 3 in the Bus Alias field

(because the TSX CPP110 bus master has been plugged into slot 3 on the Premium CPU).

Click GENERATE UNITY

VARIABLES FILE to create the

XSY file.

You can inspect the file by clicking:

VIEW GENERATED UNITY

VARIABLES FILE.

Note: For a description of how to import the generated file into

Unit, see the section “PLC”.

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Modbus

Data is exchanged between the STB module register and the Magelis XBT-N terminal via Modbus . This process is explained below.

The STB

Island’s Data

Image

Register

The XBT-N401 terminal has access to the STB island’s register via Modbus.

Certain data image register blocks are illustrated below. The data starts at register

40001, which also happens to be the flag-address offset for Modbus communication. All the data image registers can be read from the island head’s

CFG port.

The configured registers in block 12 (registers 49488 to 49999), which are intended for communication between the HMI and PLC, can also be written from the terminal at the CFG port.

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Mapping

Overview

The fieldbus and Modbus I/O images from the Advantys configuration provide the information that is necessary for read and write access to the register addresses.

The flag addresses can be ascertained from the Modbus image by subtracting

40001 from the register addresses.

The variable addresses of the register entries for the PLC program are determined from the fieldbus image on the basis of the starting words. In the case of bit “ j ” from input word “ i ”, the variable address is “%IW\3.10\0.0.0.

i-1 .

j ”.

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HMI

Magelis XBT-N

Introduction

This section describes how to set up visualization on the Magelis text display. The HMI application for the XBT-N401 is created using the XBT-L1000 HMI software.

Proceed as follows to integrate the Human Machine Interface (HMI):



Create a new project



Configure the HMI



Create an application



Use the application



Example application

Creating a new project

Start the XBT-L1000 software and then create a new project.

Configuring the HMI

A configuration dialog appears.

Select:



Type: XBT-N401(2)



Protocol: Modbus

In the same dialog, select the

Modbus communication protocol parameters.

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Set the Modbus protocol parameters.

Set the same parameters as those on the Advantys STB

CFG port.

These are:



Speed: 9600 bauds



Parity: Even

Click OK to close this dialog and continue with the parameterization by clicking

Next .

Assign the project name and then click Next.

Enter the symbolic names and the network address for the connected devices in this window.

The network address must match that of the Advantys

STB CFG port.

The default value for this address is 1.

Continue by setting the language.

Here you can choose between different languages for the terminal.

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Creating an application

Do not make any settings for the terminal and dialogue table .

After completing the basic parameters, click Finish. The application pages must now be created.

The XBT-L1000 environment consists of the following elements:

1 – Menu bar

2 – Application window

3 – Window containing field information for the page

3 currently being displayed

4 – Toolbar

5 – Navigation window

(directory structure in the form of a page tree)

You can create text objects and links to other pages on an application page by clicking the relevant buttons..

Whenever a new page is created it is assigned a page number and a name.

You can vary the backlight colour to highlight certain pages.

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Some displays are used to access other displays

You must insert the links for this function.

Properties can be assigned to the alphanumeric fields.

First, specify the variable, which is to activate the field.

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Select the source/target from the Equipment drop-down list.

Enter Advantys (the master) here.

After selecting the variable type from the drop-down list on the right and the format, enter the register address for the variable.

“i” indicates the word and “j” the bit within the word.

Note: The Modbus register addresses at the STB port are referenced by means of flags.

For this purpose, an offset must be observed.

Flag word = Reg.add – 40001.

For details about register mapping, see

“Communication”.

Different formats are available for the display. Text is displayed on the basis of a word value.

As well as the text which indicates a certain a value, the numerical value itself can be displayed.

The Options tab also indicates whether the variable is readonly, write-only or read/write.

A max imum and min imum value can also be assigned to variables here.

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Using the application

The application can be simulated offline (without HMI connected) using the simulation function in the

XBT-L1000 software.

Activate the function by selecting

Simulation Activation

from the Simulation menu.

In the variables window, you can set and read variables.

In order to download the application from the PC to the

Magelis XBT-N401, connect the XBT-Z915 communication cable.

Start the download process by selecting Export from the

Transfers menu.

A message will appear to confirm that the application has been transferred successfully.

To download an application that has already been created first access it by selecting

Open from the File menu and then transfer it to the HMI.

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Example application

The mode is indicated in the central field on the Main Menu page.

From here, you can switch to the other pages.

If you select a motor, the page displaying the actual motor status appears.

If Manu Mode is currently active, you can control the motor here using the MOD and

ENTER buttons.

Press ESC to return to the previous page .

By switching to the Time page you can display the date and time.

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Magelis XBT-G

Introduction

This application features a Magelis XBT-G 4330 HMI, which is connected to the PLC via the

Uni-Telway protocol.

The Vijeo Designer software is used to program and configure the terminal. The steps to be taken in order to create and upload a program are described on the following pages.

Setting up the HMI is done as follows:



Create a new project



Specify the hardware



Select new driver



Check communication settings



Properties window



Create new variables



Create new screen



Create text



Add switches



Animation setup



Build and download the project



Runtime Installer



Example project

Create a new

Project

The Vijeo Designer environment consists of the following elements:

1 - Navigator

2 - Info display

3 - Inspector

4 - Data list

5 - Feedback zone

6 - Toolbox

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Start Vijeo Designer and select

Create new Project .

Click Next to access further setting options.

Enter the project name.

Only one platform is required for the example application so select Project with Single

Target .

Specify the hardware

Enter the details of the terminal that is being used.

Target Name: Touchterminal

Target Type: XBTG Series

XBTG Model: XBTG4330

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Select new driver

The terminal is equipped with an Ethernet port so you need to enter the network settings for the terminal here.

You will also need to activate these settings via the touch display when you switch on the terminal for the first time.

Note: The IP address should be assigned in accordance with the local network.

In order to exchange data with the PLC, the Magelis terminal requires a communication driver.

On this screen click Add to open up the New Driver Dialog

Now select Schneider Electric

Industries SAS as the manufacturer (at the top) and

Uni-Telway as the driver.

Uni-Telway Equipment will now appear automatically under Equipment and will be used for communication with the Premium PLC.

Confirm the settings by clicking

OK .

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Once you have added the driver, click Finish to exit the configuration process.

Checking and setting communication parameters

Vijeo-Designer now opens the workspace described above with a blank edit screen on the right-hand side.

To check the project’s download properties select

Touchterminal in the navigator .

In the Property Inspector, click on Download .

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Property

Inspector

You can check the settings here and if applicable select a serial link. However, an

Ethernet connection offers considerable speed advantages.

To check the Uni-Telway settings in the Navigator, click the Project tab, then right-click

UnitTelway01 [COM1] under

IO Manager and then select

Configuration.

The Driver Configuration dialog now appears.

Set the Transmission Speed to 19200 . Set the remaining interface parameters as follows:



COM Port: COM1



Serial Interface: RS-485



Rcv. Time Out: 3 Sec

The configuration must match the setting for the port on the

Premium PLC.

Confirm the change by clicking

OK.

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You can rename the equipment to PremiumPLC by rightclicking on

UniTelwayEquipment01 and selecting

Rename.

Right-click again on the name

PremiumPLC to configure the communication equipment.

There is no need to change the address settings as the terminal is directly connected to the PLC.

The default values of all the other settings can also be left as they are.

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Create New

Variables

To create a new variable, you first need to select the Variable tab at the bottom of the navigator .

Then right-click Touchterminal in the menu and select:

New Variable  New…

To create variables, the following information must be entered:



Variable Name



Data Type



Data Source (= External)



Address in the PLC

To enter the address, click the button next to the device address field.

Memory bits and words are addressed within the PLC; internal formats such as counters (or similar) have to be transferred to memory words if they are to be displayed on the

Magelis terminal.

With the Discrete data type, bits are addressed. In this case, you will need to enter the word address and the bit number in the word.

Click OK to confirm.

As soon as you confirm the input in the variable dialog by clicking OK , the variable appears in the list of variables.

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In the case of variables where the data type is Integer and the values can be negative, you must click the IO Settings tab and select 2’s Complement in the Signed field.

Create New

Screen

Right-click Graphical Panels in the Navigator to add a new panel.

You can change the name of a panel by right-clicking on the name in the navigator.

Adding text

You can add text by clicking the relevant icon in the tool bar.

Once you have set the size, a dialog appears in which you can specify the text content, font, colour etc.

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If Text has been selected, you can use the Property

Inspector to change the text element’s position, size, colors, etc.

To select the Animation function, select a text element and then right-click with the mouse.

You can also edit the animation data in the Property Inspector

(described above).

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Adding a switch

You can animate the following properties:



Color



Position



Value



Visible

Select the light bulb icon at the end of the edit box in order to enter variables.

A variable name that has been entered but not recognized appears in red.

After activation you can select a variable for the value animation and the display format.

If additional functions are required (such as trigonometric functions), these can be generated via the calculator icon.

You can add a switch by clicking the relevant icon in the menu bar.

Once you have set the size, a dialog appears in which you can specify the switch settings.

Here you can define what happens according to the various user actions.

As well as enabling the user to switch panels, switches can also be used to modify variables.

Switches can also be animated, e.g. change colour according to their status.

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Build and

Download the Project

To analyze the project before downloading it to the Touch

Panel, Select Build from the menu bar followed by Validate

All.

The results are listed in the

Feedback Zone.

You can also the Build All menu item.

Download

Problems

Runtime

Installer

Select the project in the navigator.

Use the menu item Download

All (reached via the right mouse button or the Build menu) to transfer the application to the connected

HMI.

The connection selected at the outset (Ethernet) is used.

If the download fails, you should check the connection and settings. If the terminal is being used for the first time, it may be necessary to transfer a new runtime version to the terminal first.

To do this, go to the Windows

Start menu and select:

Program Files –> Schneider

Electric –> Vijeo-Designer –>

Runtime Installer Tools.

The Runtime Installer starts up.

To ensure successful installation, follow the instructions on the right-hand side of the window.

Afterwards, try downloading the project again.

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Example project

You can select the operating mode on the startup screen.

This also displays the state of safety equipment and any errors. Certain errors can be reset by pressing the Reset button.

Use the bar at the bottom to switch between the various displays.

The CANopen display provides information about the state of the CANopen bus nodes.

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Example project

Ctd.

Use the ATV 31 display to control the speed drive.

The target (Set) speed and direction of rotation can be specified here for each device.

Along with the LEDs, the Actual

Speed provides information about the state of the speed drive.

You can clear an error by pressing Reset . Press STOP to initiate a fast stop.

Use the IclA display to control the compact drive in its various modes. After selecting the display, you will need to enter the target (Set) speed and position.

Use START and STOP to change the operating state.

The buttons above the menu bar can be used to switch between the two drives that have been installed.

Select the TeSys U display to control the TeSys U module contactors.

The state of the devices appears here.

Click the relevant buttons to activate and deactivate the devices.

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Importing/ exporting a project

To import a project you must first go to the Navigator window and click the Vijeo-Manager tab. Right-click the Vijeo-

Manager node and select

Import Project .

Note: It is only possible to import Vijeo frame archive files (*.vdz files).

To export a project you must first go to the Navigator window and click the Vijeo-Manager tab. Then you need to rightclick the project file you want to export and select Export

Project .

Note: Projects must first be closed before they can be exported (or renamed). If the selected project is still open, the Export Project will be grayed out. In this case, you should save the project and close it.

In the Export Project dialog box, you must specify where you want the *.vdz project file to be saved. Click Save to export the project file.

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PLC

Introduction

The PLC chapter describes the steps required for the initialization and configuration and the source program required to fulfill the functions.

Pre-

Before carrying out the steps described below, you must ensure the following:

conditions



That the Unity Pro XL software is installed on the PC



That the CO file from the SyCon configuration has been created



That the Premium PLC is switched on and being supplied with power



That the PLC and the PC are linked to one another via the TSX PCX 1031 programming cable.

Setting up the PLC is done as follows:



Configure Ethernet communication



Configure CANopen communication



Import variables table



Create application program (logic)



Connect to PLC and download program

Creating a

New Project

After starting Unity, the first thing you need to do is create a new project. To do so, you must first select the correct

PLC.

Double-click Configuration or

X Bus to open a window that will enable you to configure the hardware.

Next, drag and drop the CPU to the correct rack position to allow you to insert the correct power supply from the hardware catalog.

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Right-click on the rack to replace it with a larger one.

Now insert the other hardware modules into the rack by dragging and dropping them from the hardware catalog.

Double-click slot A of the CPU module to add a memory module.

Assign the TSX CPP 110

CANopen communication module to slot B .

Now save the project.

Double-click the CPU module to adjust the number of I/O data items. Data areas are already reserved for this purpose.

In our example, the following settings need to be made:

%M 256

%MW 2000

%KW 1000

Configuring

Ethernet communi- cat-ion

First, select New Network under Communication and

Networks in the Project

Browser.

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In the Add Network window, select Ethernet as the network type and enter a name for the network under Change Name .

Click OK to create the network.

To configure the new network, right-click on it and select

Open .

Input the following settings in the exact order in which they appear below:



Select the model family

(regular connection). The tool tips show the devices that belong to each model family.



Specify the IP address and subnetwork mask.

Now close the window and confirm the changes.

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Project settings

The configured network must be assigned to the hardware.

To do this, switch to the

Hardware view and doubleclick the CPU network connection. The window opposite appears.

The following three settings should be made and then applied:



Select the channel

(in this example, Channel 0)



Select the function

(in this example,

ETH TCP IP)



Select the network link (the configured connection)

Close the window to validate your settings.

In the Project Browser, rightclick on Station and then select Project Settings .

When the Project Settings dialog opens, click the

Language extensions tab.

Under Data types , check the box next to Allow dynamic arrays […].

Press OK to confirm the setting.

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Configuring

CANopen communication

In the Project Browser, rightclick CANopen under

Configuration and select

Open to access the

CANopen configuration.

A dialog will appear, where you should click Select

Database to load the

CANopen configuration that was created previously.

Alternatively, you can click the Hilscher button to create a configuration in the

SyCon tool.

Once the transfer is complete, the most important data appears underneath the file details.

You can also choose here whether to use Unity or

SyCon for bus configuration.

In the example we are using

Unity.

The upper part of the dialog is for selecting the bus startup characteristics and the assignment of addresses for the input and output areas. In the example project, automatic bus startup is configured.

The number of flag words for the inputs and outputs must be adapted in line with the

CANopen configuration. If an incorrect entry is made, the numbers will show up red.

The inputs start at address

%MW1000 and the outputs at %MW1500. For the inputs and outputs, there are 36 and 25 words respectively.

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Importing variables tables

Clicking the Bus configuration button brings up a new dialog where the individual slaves are listed. If you click on one of the slaves in the list, information such as the I/O addresses assigned is displayed on the right.

Note: The addresses are shown from top to bottom in order of their position on the bus in the SyCon software.

The CANopen addresses are disregarded.

The configuration must be confirmed or validated. You can do this either by closing the configuration window or selecting Validate from the

Edit menu.

Note: You can only save, close and build the project after you have validated it.

Right-click on Variables & FB instances in the Project

Browser and select the Import option.

Only *.XSY and *.TXT files can be used for importing variables.

Select a file and click Import to confirm the process. The variables will now be imported.

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Double-click on Variables &

FB instances in the Project

Browser to open the Data

Editor , where you can view and modify variables.

Importing FB types

In the Project Browser, rightclick on Derived FB Types and then select Import .

Only files with the extension

*.XDB can be used for importing FB types. Select a file and click Import to confirm the process. The derived FB type will now be imported together with the associated and derived FB data types.

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FB type ATV

The ATV function block is used to control the Altivar 31 speed drive. The atv_state data type drive status word is applied to

ATV_IN .

Output ATV_OUT (type atv_ctrl) is associated with the drive control word.

The Boolean inputs Left,

Right, Fast, Slow and Estop are used to control the speed drive.

A rising edge at Ackn triggers a speed-drive reset.

The bus state is connected to

CommOk .

The integer inputs RPM1 and

RPM2 are used to set the speed for Fast/Slow operation.

The Mot...

outputs provide binary state information about the speed drive. Spd provides the motor speed as an integer value.

The FB data types relating to the ATV block each contain two words.

The atv_state structure contains the DriveCom state register for the speed drive and the current speed.

The atv_ctrl structure sets the

DriveCom command register and the speed.

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FB type ICLA

The ICLA function block is used to control the compact drive via CANopen. There is a communication-PDO array

(4 words) for CANopen at both

PDO_IN and PDO_OUT .

An edge at Config initiates IcIA configuration.

Control_IO is used to connect the IO inputs.

Address is where the

CANopen address is registered.

AckError is used for resetting error messages.

Inputs Power, Stop, Reset, and Start are supplied by

Boolean values.

A specific byte combination at

Mode sets the operating mode.

RPM is used to set the speed and Dest for entry of the target position.

ConfRuns, ConfErr, Ready,

Error, Stopped, and Finished provide information about the device state and about travel.

State is an error status word.

Position is where the value for the current position may be found.

Only one bit may be set in the input byte for the purpose of setting the operating mode.

Each bit position represents a different mode.

Bit0 – Sets the position

Bit1 – Referencing

Bit2 – Point-to-point, absolute

Bit3 – Point-to-point, relative

Bit5 – Speed profile

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Creating the

Application

Program

Right-click on Sections under

MAST , Tasks and Program in the Project Browser and select

New Section .

A dialog appears in which you should enter the section name and select the programming language .

Right-click in the section window and select the FFB

Input Assistant.

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Once you have selected an

FFB type, you can assign an instance name.

Click OK to position the function block in the section window.

Right-click and select

Properties… or double-click on the block to open the

Properties window.

Here you must define the input data types and input comments.

The editor toolbar supports program creation by enabling program components to be selected quickly.

The editor toolbar content changes according to the programming language selected.

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Downloading the program

Upon completion of the programming, the entire project must be generated (build or rebuild) .

To do this, select the relevant menu item or button.

Before transferring the program to the PLC, you must first set the PLC connection address.

Under Media, select UNTLW01 for a Uni-Telway connection.

SYS should be specified as the standard system address.

A connection can also be created via TCP/IP if a program with an IP address is already running on the PLC.

Once the connection has been set you can transfer the project to the PLC.

To do this, select Transfer

Project to PLC in the PLC menu.

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Devices

Introduction

This chapter describes the steps required to initialize and configure the devices to attain the described system function.

Altivar 31

General

Connecting the device and reading out data

The ATV 31 parameters can also be entered or modified via the front panel. The advantages of using PowerSuite are that



You can save the data onto your PC and duplicate it however you want



You can print out the documentation



It can help you with online parameter optimization

As well as containing the device documentation (installation and programming instructions), the product CD supplied with the Altivar 31 also features a scaled down version of PowerSuite to enable quick and easy parameterization of the variable speed drive.

After starting the software, use the Connect function in the

Action menu or the equivalent button to establish a connection with the device.

Note: Prior to this, you must connect the PC and ATV into the PowerSuite port on the

CANopen junction box.

Only one speed drive at a time can be connected to the

CANopen junction box altivar port ( ATV1).

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Before the connection is established, you must confirm that you accept the terms of the security warning by pressing

ALT+F.

Next, you need to enter the name of the configuration or device.

Acknowledge the warning about transferring the parameters from the device.

The current parameters are now transferred from the speed drive to the PC.

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Parameterizing and transferring data

Once the transfer is complete, the speed drive’s online screen appears.

In order to make parameter settings, switch to the configuration screen.

To do this, select

Configuration from the

Display menu…

… or use the equivalent icon on the toolbar

Select Fast settings in the configuration view.

As a minimum, you must then check the supply-frequency parameters (BFR) and motor parameters:

Settings/Drive Parameters –>

Motor Characteristics and adjust them as necessary.

The CANopen address and baud rate ( trans. speed ) can be set for the speed drive under Communication .

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Next, close the configuration view and, in the main window, transfer the data to the speed drive by selecting Configure from the Action menu or by pressing the equivalent button.

To start the transfer, confirm the warning message.

You can manage the configurations in the view that is displayed once the connection has been closed.

To display an overview of all the configurations created so far, click Display , followed by

Configurations . The overview will appear on the left-hand side.

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TeSys U

General

Installation

Basically, the TeSys U motor control unit comprises:



Power base



Control unit



Communication module



Coil wiring kit

Optional: reversing block, I s limiter/isolation block and other modules

Insert the LUCA 05 BL control unit into the LUB12 power base.

To enable communication, slide the

LUF C00 communication module with parallel wiring (1) and the LU9B N11C coil wiring kit (2) in underneath the control unit and connect the wiring kit connector to the communication module.

Notice

Note

The LUF C00 module with parallel wiring enables motor controls to be connected to the I/O modules of PLCs quickly and without the need for tools. It replaces conventional systems using a screw terminal block and single-conductor wiring. The module with parallel wiring collects all information regarding the states and control commands of each motor control. The connection module distributes information from the PLC I/O modules to each connected motor control.

The following points should be taken into account when selecting components:

1. A 24 V DC LUCx xx BL control unit must be used. The BL extension should be observed.

2. Different versions of the coil wiring kit are available, depending on which power base is used. LU9B N11C should be used if the power base has one direction of rotation (LUBxx) and LU9M RC should be used if the power base has two directions of rotation (LU2Bxx).

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Performance

Scan and

Cycle time

At the time of going to press, no measurement results were available with respect to scan and cycle times.

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Appendix

Detailed Component List

Hardware-

Pos. Amt. Description

Components

- Master switch 1.1

1.2

1.3

1.4

1.5

1.6

1.7

- 24V supply

Magelis,

Safety

2.1

2.2

Master switch NSC100N TM16D

Terminal covers (2x)

Auxiliary switch OF/SD

Undervoltage release MN 24VDC

Locking device

Undervoltage-release fuse

Control-voltage tap

Phaseo power supply 230 V, 72 W,

24V DC

Primary automatic circuit-breaker,

2-pin, 1 A

- Emergency

off

3.1

3.2

Preventa safety relay XPS-AF

3.3

3.4

3.5

- Premium PLC 4.1

4.2

4.3

4.4

4.5

4.6

4.7

4.8

4.9

4.10

4.11

4.12

4.13

4.14

4.15

4.16

4.17

4.18

Part Number

(MG) 28120

(MG) 28034

(MG) 29450

(MG) 28085

(MG) 29370

(MG) 25020

(MG) 29348

ABL7RP2403

GB2DB06

XPSAF5130

Mushroom button in integrated housing, tamper-proof, with rotary

XALK178G unlocking

Acknowledgement button – integrated XALD102E housing

Contactor 5.5 kW, 24 V operation, GL LC1D12BL

Emergency-off fuse + door safety 2 A (MG) 25021

Backplane for 12 modules

Power supply module 230 V, 26 W

Primary automatic circuit-breaker,

2-pin, 1 A

(transistor 0.5 A)

Analog input module 16 channels

TSXRKY12

TSXPSY2600M

GB2DB06

Processor module (Unity), integrated

Ethernet

TSXP571634

SRAM memory card,768 kB TSXMRPC768K

CANopen bus master, PCMCIA card TSXCPP110

Digital input module, 16 channels

Digital output module, 16 channels,

TSXDEY16D2

TSXDSY16T2

TSXAEY1600

TSXASY410 Analog output module, 4 channels,

11 bit +sign

Ethernet, TCP/IP network module,

I/Oscanner

TSXETY4103

Terminal block 20-pin, I/O cards

Connection cable SUB-D 25-pin

Terminal with integr. microfuse

Microfuse 0.5 A, quick-acting

Microfuse 6.3 A, quick-acting

Telefast terminal block analog input

Telefast terminal blocks analog input

TSXBLY01

ABE7CPA02

TSXCAP030

ABE7CPA02

AB1FUSE435U5X

ABE7FU050

ABE7FU630

Rev./

Vers.

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Hardware-

Components

- Magelis XBTG

- Harmony XVB signal beacon 6.2

- Altivar 31 variable speed drive

- IclA compact drive

- Remote control cubicle fuse

- Remote control cubicle 24V supply

- Door safety

Pos.

5.1

5.2

5.3

6.1

6.3

6.4

6.5

6.6

6.7

6.8

7.1

7.2

7.3

7.4

7.5

8.1

8.2

8.3

8.4

8.5

8.6

8.7

9.1

10.1

10.2

11.1

11.2

11.3

11.4

11.5

Amt.

Description

XBTG touch panel, 256 colors, 7.4‘‘,

Wall-mounting bracket

Connection element + cover

XBTG4330 serial/Ethernet port

Connection cable: XBTG - PLC 2.5 m XBTZ968

Fuse Magelis XBTG 2 A (MG) 25021

XVBC12

XVBC21

XVBC2B3 Light-emitting diode with continuous light, LED 24 V DC, green

Light-emitting diode with continuous light, LED 24 V DC, red

XVBC2B4

XVBC2B6 Light-emitting diode with continuous light, LED 24 V DC, blue

Light-emitting diode with continuous light, LED 24 V DC, yellow

Audible signal device, 12...48 V

Color-coding kit

XVBC2B8

XVBC9B

XVBC22

ATV31H018M2 Altivar 31, CANopen integr. 230 V,

1~, 0.18 kW

DIN-rail mounting kit

Motor circuit-breaker, 4 A

VW3A11852

Auxiliary-switch attachment for motor circuit-breaker

Contactor up to 9 A, 24 V operation,

VW3A11852

GV2-L08

GVAE11

LC1D09BL

EC motor with positioning control,

CANopen interface, industrial socket connection

Supply cable, industrial socket connection with open lead end, 3 m

Fuse motor current

Phaseo power supply 400 V, 240 W,

24 V DC

Motor circuit-breaker, transformer fuse

Auxiliary-switch attachment for motor circuit-breaker

Contactor up to 9 A, 24 V operation,

Fuse 16 A 3-pin

Phaseo power supply 230 V, 120 W,

24 V DC

Primary automatic circuit-breaker,

2-pin, 1 A

Preventa safety relay XPS-AF

Door-safety switch

Actuator for door-safety switch

Acknowledgement button – integrated housing

Contactor up to 9 A, 24 V operation,

GL, output supply – STB module

Part Number

(BL) IFE71/2

CAN-DS/-QDI54/

V-115KPP54

(BL)

0062501470030

(MG) 25085

ABL7UPS24100

GV2-ME08

GVAE11

LC1D09BL

(MG) 23652

ABL7RP2405

GB2DB06

XPSAF5130

XCSTA791

XCSZ12

XALD102E

LC1D09BL

Rev./

Vers.

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Hardware-

Components

- Advantys STB

I/O platform

Pos.

12.1

12.2

12.3

12.4

12.5

12.6

12.7

12.8

12.9

12.14

12.15

12.16

12.17

Amt.

12.10 1

12.11 1

12.12 1

12.13 2

Description Part Number

Fieldbus coupler module for CANopen STB NCO2212

Power feeder module 24 V

Digital input module, 6 channels

Digital output module, 6 channels

EOS extension module

STB PDT3100

STB DDI3610

STB DDO3600

STB XBE1000

BOS extension module

Island bus extension cable 0.3 m

Relay output module, 2 channels

Analog input module, 2 channels

STB XBE1200

STB XCA1001

STB DRC3210

STB ACI1230

Analog output module, 2 channels

Bus terminator module island bus

Backplane for PDT3100

Interface module, 4 x TeSys U, RJ45

STB ACO1210

STB EPI2145

STB XMP1100

STB XBA2200

STB XBA1000 Backplane for DDI3610, DD03600,

AVI1230, AVO1210

Backplane for XBE1000, XBE1200,

DRC3210

STB XBA2000

Backplane for EPI2145

Fuse Advantys STB 4 A

STB XBA3000

(MG) 25023

Rev./

Vers.

- Magelis XBTN 13.1

13.2

13.3

13.4

Text display 8 keys, serial

Connection cable: XBTN - STB 2.5 m

Programming cable XBTN - PC

Fuse Magelis XBTN 1A

XBTN401

XBTZ988

XBTZ915

(MG) 25020

- XAL-D

Harmony style 5 pushbutton housing

14.1

14.2

14.3

14.4

14.5

14.6

14.7

14.8

14.9

14.10 1

14.11 1

14.12 1

14.13 1

14.14 1

14.15 1

Empty housing, 4 recesses

Auxiliary switch block 1 NO contact

Lamp holder, LED 24V DC, green

Lamp holder, LED 24 V DC, red

XALD04H7

ZEN-L1111

ZAL-VB3

ZAL-VB4

Lamp holder, LED 24 V DC, yellow

Lamp holder, LED 24 V DC, blue

Indicator lamp, round, flat, green

Indicator lamp, round, flat, red

Indicator lamp, round, flat, yellow

ZAL-VB5

ZAL-VB6

ZB5AV033

ZB5AV043

ZB5AV053

Indicator lamp, round, flat, blue

Illuminated pushbutton, round, flat,

ZB5AV063

ZB5AW353 yellow

Illuminated pushbutton, round, flat, blue ZB5AW363

Pushbutton, round, flat, green “I”

Pushbutton, round, flat, green “O”

Flare nut wrench

ZB5AA331

ZB5AA432

ZB5AZ905

- TeSys U module contactor

15.1

15.2

15.3

15.4

15.5

15.6

TeSys U power base, 12 A

Standard control unit 0.25...1.5 kW

Function module with parallel wiring

LUB12

LUCA05BL

LUFCOO

Coil wiring kit

Connection cable 1 m, 2x RJ45

LU9BN11C

LU9R10 connector

Contactor up to 9 A, 24 V operation, GL LC1D09BL

- Advantys FTB

I/O module

16.1

16.2

I/O module, IP67, 12 In, 4 Out FTB1CN

12E04SPO

FTXDP2210

16.3

16.4

16.5

16.6

Power supply cable 1 m, 5-pin 7/8 connection at both ends

Power supply cable 1.5 m, 5-pin 7/8 with open lead end

Cover cap 7/8 connection

Cover cap M12 connection (10x)

Advantys FTB fuse 2 A

FTXDP2115

FTXC78B

FTXCM12B

(MG) 24886

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Hardware-

Components

- CANopen infrastructure

Pos. Amt. Description

17.1

17.2

17.3

17.4

17.5

17.6

17.7

17.8

17.9

CANopen connector, 9-pin sub-D, female

Altivar junction box, 2x RJ45 ports

Altivar branching cable 1 m,

2x RJ45 connector

Junction box, 4x 9-pin sub-D, male

IclA IFE CANopen connector set,

M12 connector (plug + socket)

Branching cable 1 m, 2x 9-pin sub-D connector

Bus connection cable for FTB 1 m,

5-pin M12 angular connection at both ends

Terminating resistor M12 for FTB

CANopen cable, 50 m

Rev./

Part Number

TSXCANKCDF90T

Vers.

VW3CANTAP2

VW3CANCARR1

VW3CANTDM4

(BL)

0062501526001

TSXCANCADD1

FTXCN3210

FTXCNTL12

TSXCANCD50

Software-

Components

Pos. Amt. Description

18.1

18.2

18.3

18.4

18.5

18.6

18.7

Unity Pro XL single-user license

SyCon

Advantys Configuration

Software incl. RS232 cable

CANopen Symbol Tool

PowerSuite ATV31

Vijeo Designer

XBT-L1000

Part Number

UNYSPUFUCD20

Rev./

Vers.

V2.1

SYCSPULFUCD29M

STBSPU1000

V2.9

V2.0

V1.4

V2.0

VJDSPULFUCDV10M V4.20

XBTL1003M V4.42

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Component Protection Classes

Mounting Location / Protection Class

Component

Master switch NSC100N

Safety relay XPSAF

Safety position switch

Emergency-off pushbutton housing

4-button pushbutton housing, empty

Signalers, all colors, flat

Illuminated pushbuttons, all colors, flat

Auxiliary switch module with LED

+ 1 auxiliary switch (1x NO), all colors

Contactor, 24 V DC operated,

3-pole AC 3, 1x NO + 1x NC

Motor circuit-breaker, all types and ratings

Miniature circuit breaker, all types and ratings

Motor circuit-breaker, all types and ratings

Phaseo power supply, all types

Altivar 31 variable speed drive

IclA IFE

In the field

IP55/IP65

TeSys U module contactor

Advantys STB I/O platform

Advantys FTB I/O module

XVB signal beacon

XBT-N display terminal

XBT-G display terminal

Premium PLC, all modules

IP54,

IP41 shaft gland

IP67

Cabinet

IP20

IP40

Frontside

IP65

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Component Features

Components

Compact NSC100N circuit-breaker



Max. rated current 100 A, 3 poles, manual operation via rocker arm



Breaking capacity at AC 50/60 Hz 240 V – 42 kA

480 V – 18 kA

600 V – 10 kA



Overload and short-circuit protection via integrated thermo-magnetic tripping system



Temperature range: -25 to +70°C



Specially designed for machine protection



Auxiliary switch, undervoltage release, shunt release, terminal covers, phase separator, rotary drive, locking device (accessory)



Approvals: UL508/IEC 60947-2/CSA 22-2

Preventa safety relays XPSAF5130



Category 4 to EN 954 Part 1



24 V AC/DC



Power consumption < 5VA



Monitoring of emergency-off circuits and position switches



3 safety-oriented switching contacts



3 diagnostic LEDs on front panel



Adjustable start-button monitoring function



Approvals: UL, CSA

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Components

Ctd.

Preventa safety position switch XCSTA



10 A short-circuit protection



No locking of isolated actuator



Convertible operating head, can be operated from 8 directions



2 cable entries



Plastic-clad



Approvals: UL, CSA

XAL-K pushbutton housing: EMERGENCY-OFF pushbutton



Housing for 1-5 front elements, each able to accommodate a maximum of 3 auxiliary-switch blocks



Can be mounted on front element or in housing base



Front elements can be labeled however you want



Approvals: UL Listed, CSA

TeSys Model D contactors



Up to 75 kW at 400 V, AC-3



Integrated quick-acting auxiliary switch, 1 NC contact, 1 NO contact



Various operating voltages, even with low power consumption



Additional auxiliary-switch blocks can be mounted



Approvals: UL, CSA

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Components

Ctd.

GV2-ME08 motor circuit-breaker



Thermo-magnetic tripping



Adjustable tripping current



Lockable



Temperature range: -25 to +70°C



Approvals: UL, CSA, CEBEC, GOST, TSE, BV, GL, LROS,

DNV, PTB, EZU, SETI, RINA

GV2-L08 motor circuit-breaker



Magnetic tripping for short-circuit protection



Rotary drive for door mounting



Lockable



Temperature range: -25 to +70°C



Approvals: UL, CSA, TSE, BV, GL, LROS, DNV

GB2-DB circuit-breaker



Thermal and magnetic protection of transformers, primary



2 poles



Maximum operating voltage: 415 V



Temperature range: -20 to +60°C



CE approval

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Components

Ctd.

Phaseo power supply unit: ABL7RE2403, ABL7RE2405 and ABL7UPS24100



Switched-mode electronic power supply with line filter



100..240 V AC 1~/24 V DC (adjustable)



3 A, 5 A or 10 A, secondary



Slimline design



Indication of input and output voltage (with ABL7RE) via

LEDs



Can be connected in parallel (with ABL7RE)



Short-circuit-proof and protected against overload with manual or automatic reset



Approvals: UL, CSA, TÜV, Ctick (ABL7UPS: cULus, cRLus)

CANopen junction box VW3CANTAP2



2 CANopen slaves can be connected via RJ45

(Altivar/Lexium)



Third port enabling connection of a PC for configuration via

PowerSuite

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Components

Ctd.

Altivar variable speed drive: ATV31H018M2



0.18kW, 200V ...240 V AC single-phase



Integrated class B EMC filter



Temperature range: - 10..+ 50°C



Speed range from 1 to 50 (0...500 Hz)



Speed control with flow vector check



Operation via Modbus or CANopen possible



2 analog inputs plus 1 analog output



6 digital inputs



2 or 3 digital state outputs possible



Protection of drive and motor



Configurable via PowerSuite software



Compact design, side-by-side installation also possible on a

DIN rail using bracket VW3A11852



Approvals: UL, CSA, NOM 117, C-Tick

IclA IFE compact drive



Output power 74/117 W (24/36 V DC incoming supply)



Maximum current consumption: 6 A



Torque range 0.17 Nm; 3.1 ... 11 Nm (with gears)



High current-free latching torque



Speed range of up to 4800 rpm (without gears)



Temperature range: 0..+ 65°C



Compact, as motor and electronics form a single unit



Quick and easy in respect of installation and EMC



Optional industrial plug and socket connection



Equipped for communication via CANopen, Profibus DP or

RS485



Operating modes: referencing, manual running, point-topoint, speed profile



Approvals: cRLus, CE

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Components

Ctd.

TeSys U module contactor



Protection and switching of single or three-phase motors



Protection against overcurrents, short-circuits and thermal overload



Modules can be mounted safely and easily by snapping them onto the power base



Power base for one or two directions of rotation



Various control units, e.g., for application monitoring

(running time, number of errors, motor-current values), log (error memory), alarms



Communication modules for parallel wiring, Modbus and

AS interface; FIPIO, Profibus-DP, DeviceNet also possible, for example, if gateway modules are used



Use of additional auxiliary switches supported



Temperature range: -25..+ 70°C (multifunctional control unit up to +55°C)



Approvals: UL, CSA

Advantys STB I/O module



Open, modular I/O system



Easy to set up using Advantys Configuration Software



Power distribution, signal acquisition and power management via island bus



Fieldbus coupler modules for Ethernet TCP/IP, CANopen,

Modbus Plus, Fipio, INTERBUS, Profibus DP and

DeviceNet



Gateway functionality with CANopen extension module



EMC-protected



Approvals: UL, CSA

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Advantys FTB I/O module



Suitable for use in harsh environments



Also available with metal housing for extreme environments



Communication possible via CANopen, DeviceNet,

Profibus-DP or Interbus



Combined input/output module



Diagnostic state information via LEDs and via the bus for each channel and for the module so that faults can be pinpointed



Possible to connect Desina sensors with integrated diagnostic function



Outputs protected against short-circuits and overvoltages



Temperature range: 0 to +55°C



UL Listed certification

Harmony XVB signal beacon



Visual and audible signal device with continuous, flashing or high-speed flashing light



Green, red, orange, blue, yellow and transparent lights.



A maximum of 5 signaling elements can be combined



Stackable and with twist and lock function for easy installation



Temperature range: -25..+ 50°C



Approvals: CSA, UL

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Magelis XBT-N401 text display



LCD display, backlit, 8 keys (4 of which are freely configurable and allow for flexible assignment)



Compatible with many different devices using Modbus or

Uni-Telway communication



Quick programming with no need for formatting, startup wizard, simulation without PLC



Different languages and fonts can be selected



Optimum dimensions for straightforward installation



2 spring clamps for easy mounting



Temperature range: 0..+ 55°C



Approvals: CE, UL, CSA

Magelis XBT-G4330 display terminal



Touch panels (STN/TFT technology) with 24 V DC supply



Flat design



Brightness and contrast adjustment



Supports communication via Uni-Telway, Modbus and (to some extent) Ethernet TCP/IP



Memory expansion via CF card (for application)



Temperature range: 0..+ 50°C



Approvals: UL, CSA

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Components

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Premium PLC



Various communication cards for Fipway, Modbus Plus,

Fipio Agent, Uni-Telway, Modbus/Jbus, CANopen, modem, serial interfaces, Ethernet TCP/IP



Memory expansion via PCMCIA card (RAM or Flash

EPROM)



Real-time clock



Four programming languages in Unity (SFC, LD, ST, IL)



Program can be edited in RUN mode



Digital and analog input/output modules



Control, counter, positioning and communication modules



Temperature range: 0..+ 60°C (+5..+55 to IEC 1131-2)



Approvals: UL, CSA, BV, DNV, GL, LR, RINA

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Contact

Author

Schneider Electric GmbH

Customer & Market

System & Architecture

Architecture Definition

Support

Telephone E-Mail

+49 6182 81 2555 [email protected]

Schneider Electric GmbH

Steinheimer Strasse 117

D - 63500 Seligenstadt

Germany

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As standards, specifications and designs change from time to time, please ask for confirmation of the information given in this publication .

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