Schneider Electric SoMachine Basic User Guide

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SoMachine Basic Example Guide

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SoMachine Basic Example

Guide

Importing Twido Drive Macros to M221

“xSample_

Twido_Macro_Drive_Conversion.smbe”

12/2017 www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content.

Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

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Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1 Example Description. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Automatic Conversion of Twido Drive Macros to SoMachine Basic . .

Modifying the Converted Project . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Appendix A Appendices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operating Principles of Drive Macros . . . . . . . . . . . . . . . . . . . . . . . . .

16

25

29

31

13

14

5

9

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Safety Information

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

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PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved.

BEFORE YOU BEGIN

Do not use this product on machinery lacking effective point-of-operation guarding. Lack of effective point-of-operation guarding on a machine can result in serious injury to the operator of that machine.

WARNING

UNGUARDED EQUIPMENT



Do not use this software and related automation equipment on equipment which does not have point-of-operation protection.

Do not reach into machinery during operation.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

This automation equipment and related software is used to control a variety of industrial processes.

The type or model of automation equipment suitable for each application will vary depending on factors such as the control function required, degree of protection required, production methods, unusual conditions, government regulations, etc. In some applications, more than one processor may be required, as when backup redundancy is needed.

Only you, the user, machine builder or system integrator can be aware of all the conditions and factors present during setup, operation, and maintenance of the machine and, therefore, can determine the automation equipment and the related safeties and interlocks which can be properly used. When selecting automation and control equipment and related software for a particular application, you should refer to the applicable local and national standards and regulations. The

National Safety Council's Accident Prevention Manual (nationally recognized in the United States of America) also provides much useful information.

In some applications, such as packaging machinery, additional operator protection such as pointof-operation guarding must be provided. This is necessary if the operator's hands and other parts of the body are free to enter the pinch points or other hazardous areas and serious injury can occur.

Software products alone cannot protect an operator from injury. For this reason the software cannot be substituted for or take the place of point-of-operation protection.

Ensure that appropriate safeties and mechanical/electrical interlocks related to point-of-operation protection have been installed and are operational before placing the equipment into service. All interlocks and safeties related to point-of-operation protection must be coordinated with the related automation equipment and software programming.

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NOTE: Coordination of safeties and mechanical/electrical interlocks for point-of-operation protection is outside the scope of the Function Block Library, System User Guide, or other implementation referenced in this documentation.

START-UP AND TEST

Before using electrical control and automation equipment for regular operation after installation, the system should be given a start-up test by qualified personnel to verify correct operation of the equipment. It is important that arrangements for such a check be made and that enough time is allowed to perform complete and satisfactory testing.

WARNING

EQUIPMENT OPERATION HAZARD



Verify that all installation and set up procedures have been completed.

Before operational tests are performed, remove all blocks or other temporary holding means used for shipment from all component devices.

Remove tools, meters, and debris from equipment.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Follow all start-up tests recommended in the equipment documentation. Store all equipment documentation for future references.

Software testing must be done in both simulated and real environments.

Verify that the completed system is free from all short circuits and temporary grounds that are not installed according to local regulations (according to the National Electrical Code in the U.S.A, for instance). If high-potential voltage testing is necessary, follow recommendations in equipment documentation to prevent accidental equipment damage.

Before energizing equipment:



Remove tools, meters, and debris from equipment.



Close the equipment enclosure door.

Remove all temporary grounds from incoming power lines.

Perform all start-up tests recommended by the manufacturer.

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OPERATION AND ADJUSTMENTS

The following precautions are from the NEMA Standards Publication ICS 7.1-1995 (English version prevails):



Regardless of the care exercised in the design and manufacture of equipment or in the selection and ratings of components, there are hazards that can be encountered if such equipment is



 improperly operated.

It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or unsafe operation. Always use the manufacturer’s instructions as a guide for functional adjustments.

Personnel who have access to these adjustments should be familiar with the equipment manufacturer’s instructions and the machinery used with the electrical equipment.

Only those operational adjustments actually required by the operator should be accessible to the operator. Access to other controls should be restricted to prevent unauthorized changes in operating characteristics.

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About the Book

At a Glance

Document Scope

This document describes how to convert a TwidoSuite application that contains drive macros to

SoMachine Basic. It also explains how to adapt this converted SoMachine Basic project to various setups.

The examples described here are intended for learning purposes only. In general, they are intended to help you understand how to develop, test, commission, and integrate application logic and/or the device wiring of the equipment associated with your own design in your control systems.

The examples are not intended to be used directly on products that are part of a machine or process.

WARNING

UNINTENDED EQUIPMENT OPERATION

Do not include any wiring information, programming or configuration logic, or parameter values from any of the examples in your machine or process without thoroughly testing your entire application.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

This document and its related SoMachine Basic project file focus on specific instructions and function blocks provided with SoMachine Basic, and on specific features available in SoMachine

Basic. They are intended to help you understand how to develop, test, commission, and integrate applicative software of your own design in your control systems.

The example is intended for new SoMachine Basic users who already have some degree of expertise in the design and programming of control systems.

Validity Note

This document has been updated for the release of SoMachine Basic V1.6.

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Chapter 1 Example Description

What Is in This Chapter?

This chapter contains the following topics:

Topic

Overview

Automatic Conversion of Twido Drive Macros to SoMachine Basic

Modifying the Converted Project

Page

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Example Description

Overview

General

The Example guide and its corresponding project template, included with SoMachine Basic, help you to understand the code generated after importing a Twido project containing Twido drive macros into SoMachine Basic. This allows you to have an understanding of how variable speed drives work. If your configuration changes, it also shows how to modify the generated code to adapt it to a modified configuration.

This document describes:



The conversion of a TwidoSuite project to a SoMachine Basic project for the M221 Logic



Controller.

How to modify the resulting program to adapt it to a modified configuration.

The operating principles of the drive macros.

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The objective of the example is illustrated below:

Example Description

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Example Description

Automatic Conversion of Twido Drive Macros to SoMachine Basic

Twido Project Example Using Drive Macros

This functioning Twido project implements drive macros. The TwidoSuite project file is available under the name xSample_Twido_Macro_Drive_Conversion.xar

This project uses the Modbus protocol to communicate with a variable speed drive (an ATV 61 for this example) with Modbus slave address 41. The instance number of the macro is 3 and its starting address is %MW80 .

This figure presents the communication parameters that are displayed in the Describe tab of

TwidoSuite:

The project focuses on how to use drive macros. It consists of rungs that call macros. Before being deployed in the field, it would also need to manage operating modes.

Below are some graphics from the Program editor of the Twido example.

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Turning the motor in different directions, stopping, or reinitializing:

Example Description

Sending the speed value found in %MW84 (used with the animation table to set modifiable speeds):

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Example Description

Choosing different turning speeds:

This project:



Calls the D_Manager macro at each execution cycle to pass implicitly from one state to another.



Turns the motor in the forward direction when %M1 is set to TRUE.



Turns the motor in the reverse direction when %M2 is set to TRUE.

Stops the motor when %M3 is set to TRUE.

Clears the detected errors when %M4 is set to TRUE. This reinitializes the drive so that the other commands can be sent.

Sends the speed value found at %MW84 when %M5 is set to TRUE.

Sets the speed to 150 rpm when %M6 is set to TRUE.

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

Sets the speed to 1500 rpm when %M7 is set to TRUE.

Modifies the speed to the preset value 1 when %M8 is set to TRUE.

An animation table is provided to manage the progress of the program:

Example Description

Automatic Conversion of the Twido Project into SoMachine Basic

This TwidoSuite project is converted when opened in SoMachine Basic. However, M221 Logic

Controller serial line configuration is different from Twido controllers. For details, refer to Software

Configuration (

see page 20

)

Hardware Configuration

Verify that the hardware configuration displayed in the Configuration tab of SoMachine Basic matches the physical configuration of your logic controller. In particular, verify the reference of the logic controller, and that all expansion module and cartridge references match those used in the physical configuration, and appear in the correct sequence. Adapt the SoMachine Basic application as necessary.

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Example Description

Software Configuration

Verify that the serial line configuration of the M221 Logic Controller matches the previous settings in TwidoSuite. To do so, choose MyController → Cartridge 1 (TMC2SL1) → SL2 (Serial line) on the Configuration tab as shown below:

NOTE: If you are not using the same serial line, for example, you have switched from SL1 to SL2 or vice versa, you must modify each EXCH instruction and MSG function block to use the other serial line.

To do so, you can use the Search and Replace tool under the Tools tab in SoMachine Basic. This figure shows Search and Replace options:

Opening the Template

A template is provided that corresponds to the conversion result of this Twido project. Open the template and use it to follow this document. To open the template, display the Start page by clicking

( ) in the top left corner, click the Templates button, select xSample_Twido_Macro_Drive_Conversion.smbe

, and click Open Template.

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Example Description

Conversion Result

The program in the template is functionally equivalent to the Twido program. However, as

SoMachine Basic does not support macros, each macro is replaced by a rung with equivalent instructions, and one subroutine ( SR0 ).

The following graphics present the result of this conversion:

This figure shows how the subroutine D_Manager macro equivalent is called:

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Example Description

This figure shows turning the motor in forward and reverse directions. D_Run_Fwd and

D_Run_Rev equivalents:

Setting to TRUE the bit 8 of %MW108 turns the motor in the forward direction. Setting bit 9 to TRUE turns it in the reverse direction.

Stopping the motor. D_Stop equivalent:

Setting to TRUE the bit 7 of %MW108 stops the motor.

Clearing the detected errors so that the drive is reinitialized. D_Clear_Errd equivalent:

Setting to TRUE the bit 10 of %MW108 clears the detected errors present in the ATV.

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Modifying the speed. D_Select_Speed equivalent:

Example Description

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Example Description

Modifying the speed to the preset value 1. D_Select_Speed equivalent:

Setting to TRUE the bit 6 of %MW108 means that a new speed value needs to be sent, either as a preset speed or a modifiable speed.

The SoMachine Basic project is functionally equivalent to the Twido project:



Calls the subroutine SR0 at each execution cycle to pass implicitly from one state to another.



Turns the motor in the forward direction when %M1 is set to TRUE.

Turns the motor in the reverse direction when %M2 is set to TRUE.

Stops the motor when %M3 is set to TRUE.

Clears detected errors when %M4 is set to TRUE. This reinitializes the drive so that the other commands can be re-sent.

Sends the speed value found at %MW84 when %M5 is set to TRUE.



Sets the speed to 150 rpm when %M6 is set to TRUE.

Sets the speed to 1500 rpm when %M7 is set to TRUE.

Modifies the speed to the preset value 1 when %M8 is set to TRUE.

The subroutine SR0 corresponds to the D_Manager macro in the TwidoSuite program. All other macros are converted to a rung that sets one bit to TRUE in the word Modbus_init ( %MW108 ).

This word is then used inside the subroutine to determine to which state the drive must go. The

details on this subroutine can be found in Operating Principles of Drive Macros (

see page 31

)

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Example Description

Modifying the Converted Project

Introduction

Although the conversion works for the drive macros as they appeared in the original Twido project, if you modify your configuration you need to modify certain parameter values in your application.

NOTE: Each rung, with the exception of the shared subroutine, is independent from the others. So if you modify one of them, the others are not affected. For more information on how to modify

settings, refer to Operating Principles of Drive Macros (

see page 31

) .

Modifying the Modbus Slave Address

If you change your drive, or need to assign a new Modbus slave address to it, you must change the slave address value in all EXCH instructions. EXCH instructions are used for Modbus communications. For more details, refer to SoMachine Basic Example Guide - Importing Twido

COMM Macros (Sample_Twido_Macro_COMM_Conversion.smbe) .

One way to modify the slave address is to search for the addresses %MW91 and %MW102 (macro start address %MW80 + 11 and %MW80 + 22 , respectively). These addresses are only used in the subroutine.

The following graphics show where the Modbus slave address is specified. After modifying this value in all locations, you will be able to communicate with the new Modbus slave address. The address modification needs to be done in rungs 9, 10, 21, and 30 of the subroutine.

Slave address in Rung 9:

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Example Description

Slave address in Rung 10:

Slave address in Rung 21:

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Example Description

Slave address in Rung 30:

Replace the value 41 with the new number at these locations to modify the slave address.

Modifying Speed Values and Modes

Modifying the speed, turning direction, and so on, is the same as in Twido. In each rung, set a bit to TRUE in the memory word %MW108 (29th word of the macro), depending on the type of macro.

Bit details of memory word %MW108 :

Bit

Name/Use

Refer to Operating Principles of Drive Macros

( see page 31 )

Select Speed

Stop

Run Forward

Run Reverse

Clear Error

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Example Description

Bit

Name/Use

Refer to Operating Principles of Drive Macros

( see page 31 )

The speed values, as in Twido, are modified in memory word %MW84 (5th word of the macro) and the speed modes are modified in memory word %MW83 .

To re-use the macros for other purposes in your application, you can copy and paste a rung from the first POU and modify the speed values, or specify different contact addresses.

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SoMachine Basic Example Guide

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Appendices

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SoMachine Basic Example Guide

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Appendices

Appendix A

Appendices

Operating Principles of Drive Macros

Introduction

This section presents advanced adaptations beyond converting and using Twido drive macros in

SoMachine Basic.

Each TwidoSuite macro is converted into rungs in SoMachine Basic. In this section, you will obtain a better understanding of the operating principles of the drive macros.

From this point onwards, the memory words are referenced by their relative position within the macro. This means that %MW80 mentioned previously is now %MW0 , %MW91 is now %MW11 , and so on. This representation is used to allow the same references to be used across multiple instances of macros.

Twido Drive Macros Interaction

In Twido drive macros, communication is done through the D_Manager macro (the subroutine), while the other macros modify a specific memory word ( %MW28 ), which serves as a messenger. An illustration of interaction between drive macros is given below:

Additionally, the D_Select_Speed macro modifies the values in Select_Mode ( %MW3 ) and

Select_Point ( %MW4 ), which are subsequently taken into account by the D_Manager macro.

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Altivar Operating Principles

This document focuses on the role of the certain memory words of the ATV 61 and their values. It does not describe in detail the electrical operating principles, nor its communication with the motor.

Altivar drives have a common structure of memory words which can be shared using the same principles.

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An Altivar drive has different operating states. The following state chart shows the different states of the Altivar drive and the conditions for passing from one state to another:

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Passing from one state to another is done using the command word (CMD). Each state has a mask used for reading its status (ETA).

A simple description of this machine is:



When the motor is running normally, the ATV is in state Operation enabled (5).



To switch to this state, the command word 000F hex must be sent when the ATV is in state 4.

When the ATV is shut down (not braking), it is in state Ready to switch on (3).

To switch to this state, the command word 0006 hex must be sent when the ATV is in either state 5 or state 2. The motor stops due its own friction.



When the ATV is switched on, it is in state Switched on (4).

To switch to this state, the command word 0007 hex must be sent when the ATV is in either state 3 or state 5.

When in state 5, the command word 0002 hex activates the quick stop causing the ATV to go to the Quick stop active state (6). It stops the motor faster than a normal stop, but it requires the motor to be reinitialized and the drive must pass through states 3 and 4 to start again.

From all states, a detected error forces the ATV to go to state Fault (8).

The ATV must then pass to state 2 with the command word 0080 hex.

By using the EXCH instruction or the Read Var and Write Var function blocks, it is possible to manage an ATV, as shown in the template xSample_ATV_Modbus_SL_M221 .

Refer to Altivar Parameters

(

see page 35

)

D_Manager macro for reading and writing.

where are described the memory words used by the

It is also necessary to know the role of memory words used within the macro. A drive macro uses

30 memory words ( %MW0 to %MW29 ). Seven memory words ( D_STATE , D_CANSTATE , D_ERROR ,

D_SETPOINT_MODE , D_SETPOINT , D_MODBUS_INIT_PHASE ) are named explicitly and described in the TwidoSuite online help. The others are reserved for the D_Manager macro and used internally by this macro. The memory word %MW28 is used as a messenger between the other macros and also between the rungs within the D_Manager macro itself.

In summary, a drive macro works with:



The parameters used by the ATV

(

see page 35

The 30 memory words used by the macro

The 16 bits of the memory word %MW28

(

)

see page 36

see page 41

)

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Altivar Parameters

The parameters of the ATV 61 are detailed in the document ATV61_communication_parame -

ters_EN_V5.8_IE29

(

see page 10

) . However, this table summarizes these parameters and also

which ones the D_Manager macro reads or writes to:

Logic Address

8601

8602

8603

8606

8413

11401, 11402 and

11403

3320

Description

This is the Command word (CMD), used to pass from one state to another. The values it takes are the following:



0000 hex to disable voltage

0002 hex to quick stop



0006 hex to stop

0007 hex to switch on

000F hex to enable operation

0080 hex to clear detected errors

This is the commanded speed value. The value written in D_Setpoint ( %MW4 ) is written to this logic address.

The value can be converted to a frequency using the following formula: w = 2 x f x 60 / n w is the speed in rpm, f is the frequency and n is the number of poles.

Where

With a 4-pole motor, the formula becomes: f = w / 30

By reading the address 8604 (output velocity), you can verify whether the drive has reached the speed value you requested.

This is the aforementioned ETA value, that is, the present state of the ATV. It is used with a mask and the masked value is stored somewhere else. Depending on the state of the ATV, the D_Manager macro sends the appropriate CMD words. Refer to ATV61_communication_parameters_EN_V5.8_IE29

the meaning of the value found in this word.

( see page 10 )

to understand

Contains the ERRD value. It shows the detected error and it is cleared by sending the command 0080 hex.

This logic address selects the type of the first channel. In the template, it contains the value 164, which means Modbus.

These are the preset speed values. They are initialized with 173, 174, and 175 respectively. If no preset values are set, using modifiable preset speeds is not possible.

This is the part number of the ATV. Its value can be used to detect whether it is an

ATV 31, ATV 61, or ATV 71.

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Macro Memory Words

This table describes the memory words used in the macro:

%MW23

%MW24

%MW25

%MW26

%MW27

%MW28

%MW29

%MW15

%MW16

%MW17

%MW18

%MW19

%MW20

%MW21

%MW22

%MW7

%MW8

%MW9

%MW10

%MW11

%MW12

%MW13

%MW14

Memory Word Address

%MW0

%MW1

%MW2

%MW3

%MW4

%MW5

%MW6

Name/Use

State

Can State

Error

Set Point Mode

Set Point

Command

Set Point Backup

Command Backup

Set Point Backup

First Exchange Table

Reading 4 Words

Second Exchange Table

Writing 1 Word

Messenger

–

For more information, refer to the reference documents on Modbus communication, and the EXCH instructions (see SoMachine Basic, Generic Functions Library Guide) .

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First Exchange Table

This table is used to read 4 words from the drive. It uses 11 words and has the following format:

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An exchange table is called by using the EXCH instruction within an operation block:

EXCH1 %MW89:11 where 11 is the total number of words in the exchange table.

You can see the configuration of this table in rung 9 and its use in rungs 9, 13, and 26.

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Second Exchange Table

This table is used to write one word to the drive, and is used in the macro.

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An exchange table is called by using the EXCH instruction within an operation block:

EXCH1 %MW100:8 where 8 corresponds to the total number of words in the exchange table.

The configuration is in rungs 10, 21, and 30 and it is used in rungs 3, 4, 5, 7, 8, 10, 21, and 30.

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Memory Word %MW28

The following table shows the purpose of each bit of the memory word %MW28 :

Bit

Name

Error

%S6 of logic controller

–

ATV reference (0 for ATV61/71)

–

Order to send Speed Value

Select Speed

Stop

Run Forward

Run Reverse

–

Clear Error

Order to send a command

Frame is sent

–

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فهرست مطالب

تبلیغات

SoMachine Basic Example

Guide

Importing Twido Drive Macros to M221

“xSample_

Twido_Macro_Drive_Conversion.smbe”

Table of Contents

Safety Information

Important Information

About the Book

At a Glance

Chapter 1

Example Description

Overview

Automatic Conversion of Twido Drive Macros to SoMachine Basic

Modifying the Converted Project

Appendices

Appendix A

Appendices

Operating Principles of Drive Macros

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