Schneider Electric Modicon X80 - Discrete Input / Output Modules User Manual

General Description of the Modules

Discrete Input/Output Modules

At a Glance

Inputs

Outputs

The discrete input/output modules of the Modicon X80 range are standard format modules (occupying one single position), fitted with either:

• one 20-pin terminal block or

• one 40-pin terminal block or

• one or two 40-pin connectors

For modules fitted with 40-pin connector outputs, a series of products known as

TELEFAST 2, page 235

is available that enables discrete input/output modules to be quickly connected to operational parts.

A wide range of discrete inputs and outputs make it possible to meet the following requirements:

• functional: direct or alternating inputs/outputs, with positive or negative logic

• modularity: 8, 16, 32, or 64 channels per module

Inputs receive signals from the sensors and carry out the following functions:

• acquisition

• adaptation

• galvanic insulation

• filtering

• protection against interference

Outputs store the orders given by the processor, in order to control pre-actuators via decoupling and amplification circuits.

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Discrete Input/Output Modules

20-pin Terminal Block Connection

Introduction

Discrete input/output modules are housed in plastic cases that provide IP20 protection for its electronic parts.

Illustration

The following diagram shows a 20-pin discrete module and a 20-pin terminal block.

Elements

The following table describes the elements of discrete input/output modules with

20-pin terminal block connections.

Number

Description

Rigid structure that supports and protects the electronic card

Module reference label

Note: A label is visible on the right-hand side of the module.

Channel status display panel

Connector housing the 20-pin terminal block

20-pin terminal block, used to connect sensors or pre-actuators

NOTE: Terminal blocks are supplied separately.

16 35012474.19

40-pin Terminal Block Connection

Introduction

Discrete Input/Output Modules

Discrete input/output modules are housed in plastic cases that provide IP20 protection for its electronic parts.

Illustration

The following diagram shows a 40-pin discrete module and a 40-pin terminal block.

Elements

The following table describes the elements of discrete input/output modules with

40-pin terminal block connections.

Number

Description

Rigid structure that supports and protects the electronic card

Module reference label

Note: A label is visible on the right-hand side of the module.

Channel status display panel

Connector housing the 40-pin terminal block

40-pin terminal block, used to connect sensors or pre-actuators

NOTE: Terminal blocks are supplied separately.

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Discrete Input/Output Modules

Discrete Input/Output Modules with 40-Pin Connection

Introduction

Discrete input/output modules are housed in plastic cases that provide IP20 protection for its electronic parts.

Illustration

The following diagram shows a 40-pin discrete module.

Elements

The following table describes the elements of discrete input/output modules with

40-pin connection.

Number

Description

Rigid structure that supports and protects the electronic card

Module reference labels

Note: A label is visible on the right-hand side of the module.

Channel status display panel

40-pin connector, used to connect sensors or pre-actuators

18 35012474.19

Discrete Input Modules Catalog

At a Glance

Discrete Input/Output Modules

The tables below present the two catalogs of discrete input modules:

• with 20-pin and 40-pin terminal blocks

• with 40-pin connectors

Catalog of Terminal Block Input Modules

Catalog of discrete input modules with 20-pin terminal block connection.

Discrete input module / 20-pin terminal block Type of module /

Interface

Illustration

Number of channels

Range

Insulation

16 inputs

24 VDC

Insulated inputs

16 inputs

48 VDC

Insulated inputs

16 inputs

125 VDC

Insulated inputs

16 inputs

24 VAC 24 VDC

Insulated inputs

16 inputs 16 inputs 8 inputs 8 inputs

48 VAC

Insulated inputs

Type 3

100...120

VAC

Insulated inputs

Type 3

100...120

VAC channel to channel isolated inputs

Type 3

200...240

VAC

Insulated inputs

Type 2 IEC 61131-2 compliance

Logic

Proximity sensor compatibility

Response time

Reference

Type 3

Positive

4 ms

BMX DDI

1602

Type 1

Positive

4 ms

BMX DDI

1603

N/A

Positive

60947-5-2 standard compliant)

5 ms

Type 1

N/A

2-wire DC and 3-wire PNP proximity sensor (IEC

15 ms

N/A

Positive or

Negative

N/A

BMX DDI

1604T

BMX DAI 1602

N/A

BMX DAI

1603

N/A

BMX DAI

1604

N/A

BMX DAI

0814

N/A

2-wire DC and 3-wire PNP proximity sensor (IEC

60947-5-2 standard compliant)

10 ms 10 ms 10 ms 10 ms

BMX DAI

0805

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Discrete Input/Output Modules

Catalog of discrete input modules with 40-pin terminal block connection.

Discrete input module / 40–pin terminal block Type of module /

Interface

Illustration

Number of channels

Range

Insulation

16 inputs

IEC 61131-2 compliance

Logic

Proximity sensor compatibility

N/A N/A

2-wire and 3-wire proximity sensor (IEC 60947-5-2 standard compliant)

10 ms

16 inputs

10 ms

32 inputs

100...120 VAC channel to channel isolated inputs

Type 1

200...240 VAC channel to channel isolated inputs

Type 1

48 VDC

Inputs insulated per group of 16 channels

Type 3

Positive

2-wire proximity sensor

3-wire PNP proximity sensor

4 ms Response time

Reference BMX DAI 1614 BMX DAI 1615 BMX DDI 3203

32 inputs

12/24 VDC

Inputs insulated per group of 16 channels

Type 3 (24 VDC input)

Positive or Negative

N/A

4 ms

BMX DDI 3232

20 35012474.19

Catalog of 40-pin Connector Input Modules

Discrete Input/Output Modules

Catalog of discrete input modules with 40-pin connectors.

Discrete input module / 40–pin connector(s) Type of module /

Interface

Illustration

Discrete input module

Number of channels

Range

Insulation

IEC 61131-2 compliance

Logic

Proximity sensor compatibility

Response time

Reference

32 inputs

24 VDC

Inputs insulated per group of 16 channels

Type 1

Positive

2-wire proximity sensor

3-wire PNP proximity sensor

4 ms

BMX DDI 3202 K

64 inputs

24 VDC

Inputs insulated per group of 16 channels

No type

Positive

3-wire PNP proximity sensor

4 ms

BMX DDI 6402 K

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Discrete Input/Output Modules

Discrete Output Modules Catalog

At a Glance

The tables below show the catalogs of static and relay output modules.

Catalog of Output Modules

Type of module

Illustration

Catalog of discrete static output modules with connection via 20-pin terminal blocks and 40-pin connectors.

Static outputs with 20-pin terminal block connections

Static outputs with

40-pin terminal block connections

Static outputs with 40-pin connections

Discrete output module Discrete output module

Discrete output module

Number of channels

Range

Insulation

Current

Overload protection

Logic

Response time

16 outputs

24 VDC

Insulated outputs

0.5 A

Positive

1.2 ms

16 outputs

24 VDC

Insulated outputs

0.5 A

Negative

1.2 ms

32 outputs

12/24 VDC

Outputs insulated per group of 16 channels

0.5 A

Positive

0.3 ms

32 outputs

24 VDC

0.1 A

Positive

1.2 ms

64 outputs

24 VDC

Outputs insulated per group of 16 channels

Outputs protected against short-circuits and overloads with automatic or controlled reactivation and fast electromagnet demagnetization circuit.

0.1 A

Positive

1.2 ms

Type of Interface 20-pin terminal block 20-pin terminal block 40-pin terminal block 1 x 40-pin connector 2 x 40-pin connectors

Reference BMX DDO 1602 BMX DDO 1612 BMX DDO 3202 BMX DDO 3202 K BMX DDO 6402 K

Catalog of Relay Output Modules

Catalog of discrete relay output modules with 20-pin and 40-pin terminal block connection.

22 35012474.19

Type of module Relay outputs with 20-pin terminal block connections

Illustration

Discrete output module

Discrete Input/Output Modules

Relay outputs with 40-pin terminal block connections

Discrete output module

Number of channels

Range

Insulation

Type of contact

Thermal current per channel

Overload protection

Logic

Response time

Type of Interface

Reference

8 outputs 8 outputs 8 outputs

125 VDC

Outputs insulated from ground

8 insulated channels

24 VDC or 24...240

VAC

Outputs insulated from ground

8 insulated channels

5...125 VDC or

24...240 VAC

Outputs insulated from ground

8 insulated channels

3 A 3 A 2 A

16 outputs 8 NO/NC outputs

24...48 VDC or

24...240 VAC

Outputs insulated from ground

1 common per group of 8 channels

2 A

5...125 VDC or 24...240

VAC

Outputs insulated from ground

8 insulated channels

4 A

No protection

Positive/negative

10 ms max

20-pin terminal block

BMX DRA 0804T

No protection

Positive/negative

10 ms max

20-pin terminal block

BMX DRA 0805

No protection

Positive/negative

13 ms max

20-pin terminal block

BMX DRA 0815

No protection

Positive/negative

10 ms max

20-pin terminal block

BMX DRA 1605

No protection

Positive/negative

13 ms max

40-pin terminal block

BMX DRC 0805

Catalog of Triac Output Module

Catalog of discrete triac output module with connection via 20-pin and 40-pin terminal blocks.

Triac outputs with 20-pin terminal block connections Triac outputs with 40-pin terminal block connections Type of module

Illustration

Discrete output module Discrete output module

Number of channels

Range

Insulation

16 outputs

100...240 VAC

Outputs insulated by group of 4 channels

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16 outputs

24...240 VAC

Outputs individually insulated

Discrete Input/Output Modules

Current

Overload protection

Logic

Response time

Type of Interface

Reference max: 0.6 A / points (with derating)

Snubber circuit and varistor

1 ms + 0.5 x (1/F)

(where F = frequency in Hz)

20-pin terminal block

BMX DAO 1605

max: 3 A per channel (with derating)

Snubber circuit and varistor

max: 0.5 x (1/F)

(where F = frequency in Hz)

40-pin terminal block

BMX DAO 1615

24 35012474.19

Discrete Input/Output Modules

Discrete Mixed Input/Output Modules Catalog

At a Glance

The table below presents the catalog of discrete mixed input/output modules with connections by 20-pin terminal block and by 40-pin connectors.

Catalog

Type of module

Catalog of discrete mixed input/output modules with connection via 20-pin terminal blocks and 40-pin connectors.

Mixed inputs/outputs with 20-pin terminal block connections Mixed inputs/outputs with 40pin terminal block connections

Illustration

Discrete mixed input/output modules Discrete mixed input/output modules

Inputs

Outputs

Number of channels

Range

Insulation

IEC 61131-2 compliant

Logic

Response time

Range

8 inputs

8 outputs

24 VDC

Insulated inputs

Type 3

Positive

4 ms

Static outputs

24 VDC

Insulation Outputs insulated from ground

Current

IEC 61131-2 compliant

Overload protection

Logic

Response time

Connections

Reference

0.5 A

Yes

Outputs are protected against overloads and short-circuits.

Positive

1.2 ms

20-pin terminal block

BMX DDM 16022

8 inputs

8 outputs

24 VDC

Insulated inputs

Type 3

Positive

4 ms

Relay outputs

24 VDC or

24...240 VAC

Outputs insulated from ground

1 common per group of 8 channels

2 A

Yes

N/A

10 ms max

20-pin terminal block

BMX DDM 16025

16 inputs

16 outputs

24 VDC

Insulated inputs

Type 1

Positive

4 ms

Static outputs

24 VDC

Outputs insulated from ground

0.1 A

Yes

Outputs are protected against overloads and short-circuits.

Positive

1.2 ms

1 x 40-pin connector

BMX DDM 3202 K

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Discrete Input/Output Modules

Dimensions of X80 Discrete I/O Modules

General Presentation of X80 Discrete I/O Modules

X80 Discrete I/O Module with a 20-pin removable terminal block

a DIN-rail depth: the value depends on the DIN-rail type used in your platform.

X80 Discrete I/O Module with a 40-pin removable terminal block

26 a DIN-rail depth: the value depends on the DIN-rail type used in your platform.

Refer to Mounting the Racks (see Modicon X80, Racks and Power Supplies,

Hardware Reference Manual).

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Discrete Input/Output Modules

X80 Discrete I/O Module with 40-pin FCN-type connectors a DIN-rail depth: the value depends on the DIN-rail type used in your platform.

Dimensions of X80 Discrete Modules

Module reference Module dimension

Width Height

X80 Discrete I/O Modules with a 20-pin removable terminal block

BMXDDI1602(H)

BMXDDI1603(H)

BMXDDI1604T

BMXDAI1602(H)

BMXDAI1603(H)

BMXDAI1604(H)

BMXDAI0805(H)

BMXDAI0814

BMXDDO1602(H)

BMXDDO1612(H)

BMXDRA0804T

BMXDRA0805(H)

BMXDRA0815(H)

BMXDRA1605(H)

32 mm (1.26 in.) 103.7 mm (4.08 in.)

BMXDAO1605(H)

BMXDDM1622(H)

BMXDDM1625(H)

X80 Discrete I/O Modules with a 40-pin removable terminal block

Module alone

86 mm (3.39 in.)

Installation depth (1)

119.5 mm (4.69 in.) (1)

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Discrete Input/Output Modules

Module reference Module dimension

Width

32 mm (1.26 in.)

Height

134.6 mm (5.30 in.) BMXDDI3232(H)

BMXDDI3203(H)

BMXDAI1614(H)

BMXDAI1615(H)

BMXDRC0805(H)

BMXDAO1615(H)

BMXDDO3202(H)

X80 Discrete I/O Modules with 1 or 2 40-pin FCN-type connectors

BMXDDI3202K

BMXDDI3202K(H)

BMXDDO3202K

BMXDDO3202K(C)

BMXDDM3202K

BMXDDI6402K

BMXDDI6402K(H)

32 mm (1.26 in.)

BMXDDO6402K

BMXDDO6402(KC)

(1) DIN-rail depth (a) is not included.

103.7 mm (4.08 in.)

Module alone

86 mm (3.39 in.)

Installation depth (1)

119.5 mm (4.69 in.) (1)

126.5 mm (4.96 in.) (1)

NOTE: Connectors that are delivered with the X80 Discrete I/O modules (20pin and 40-pin removable terminal blocks) and the corresponding preassembled cordsets (BMXFTW**1 and BMXFTW**5) have the same dimensions.

NOTE: Consider clearance for cable installation and spacing around the racks.

28 35012474.19

Temperature Derating

At a Glance

Discrete Input/Output Modules

The characteristics are specified for a load rate of 60% of the channels.

CAUTION

OVERHEATING HAZARD

Take into account the temperature derating of the discrete I/O modules at the installation to prevent the device from overheating and/or deteriorating.

Failure to follow these instructions can result in injury or equipment damage.

If the rate is greater than 60%, confirm that the following downgrade curve is taken into consideration.

Total current per module

100%

80%

60%

40%

20%

0 10 20 30 40 50 60

Temperature (°C)

NOTE: There is no temperature derating for relay modules. Check that the overall consumption of the 24 VDC power supply is sufficient.

NOTE: For static outputs, temperature derating is carried out on the basis of the maximum current produced by the active outputs.

Altitude Operating Conditions

The temperature derating applies to the modules for use at altitude up to 2000 m

(6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating. For detailed information, refer to chapter Operating and Storage

Conditions (see Modicon M580, M340, and X80 I/O Platforms, Standards and

Certifications).

Examples

• BMX DDO 1602

Suppose the BMX DDO 1602 module with sixteen 24 VDC/0.5 A outputs produces 0.5 A per channel. For an ambient temperature reading of between

0°C and 40°C, the maximum admissible current in the module is equal to 16 x

0.5 = 8 A. Above 40°C, confirm that the downgrading curve is applied. At 60°

C, confirm that the maximum current in 24 VDC does not exceed 8 x 60% =

4.8 A. This value corresponds to 10 outputs at 0.5 A or 16 outputs at 0.3 A or other combinations.

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Discrete Input/Output Modules

• BMX DDO 6402 K

Suppose the BMX DDO 6402 K module with sixty-four 24 VDC/0.1 A outputs produces 0.1 A per channel. For an ambient temperature reading of between

0°C and 40°C, the maximum admissible current in the module is equal to 64 x

0.1 = 6.4 A. Above 40°C, confirm that the downgrading curve isapplied. At 60°

C, confirm that the maximum current in 24 VDC does not exceed 6.4 x 60% =

3.8 A. This value corresponds to 38 outputs at 0.1 A or 64 outputs at 0.05 A or other combinations.

• BMX DAO 1605

Suppose the BMX DAO 1605 module with sixteen 220 VAC outputs producing 0.3 A per channel. For an ambient temperature reading of between

0°C and 40°C, the maximum admissible current in the module is equal to 16 x

0.3 A = 4.8 A (2,4 A per 8-channel group maximum). Above 40°C, confirm that the downgrading curve isapplied. At 60°C, confirm that the maximum current in 220 Vac does not exceed 4.8 A x 0.6 = 2.9 A (1.5 A per 8-channel group maximum). This value corresponds to 10 outputs at 0.3 A or to 16 outputs at 0.18 A.

30 35012474.19

Standards and Certifications

Download

Discrete Input/Output Modules

Click the link that corresponds to your preferred language to download standards and certifications (PDF format) that apply to the modules in this product line:

Title

Modicon M580, M340, and X80 I/O

Platforms, Standards and Certifications

Languages

• English: EIO0000002726

• French: EIO0000002727

• German: EIO0000002728

• Italian: EIO0000002730

• Spanish: EIO0000002729

• Chinese: EIO0000002731

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Discrete Input/Output Modules

Fitting of the Modules ....................................................................................33

What’s in This Chapter

20-pin Terminal Blocks: BMX FTB 20•0 ...........................................................35

40-pin Terminal Blocks: BMX FTB 40•0 ...........................................................38

BMXFTW••1 Cable ........................................................................................42

BMXFTW••5 Cable .......................................................................................45

Fitting a 20-pin Terminal Block to a Module......................................................48

Fitting a 40-Pin Terminal Block to a Module .....................................................52

Fitting a 40-pin FCN Type Connector to a Module ............................................56

Presentation for Choosing Power Supplies for Sensors and Pre-

Actuators ......................................................................................................57

Wiring Precautions ........................................................................................60

How to Connect Discrete Input/Output Modules: Connecting 40-Pin

Connector Modules .......................................................................................64

How to Connect Discrete Input/Output Modules: Connecting 40-Pin

Connector Modules to TELEFAST Interfaces...................................................68

Sensor/Input Compatibility and Pre-actuator/Output Compatibility.....................73

Subject of this Section

This chapter presents the general rules for installing discrete input/output modules.

32 35012474.19

Fitting of the Modules

Discrete Input/Output Modules

At a Glance

The discrete input/output modules are powered by the bus of the rack. The modules may be handled without turning off power supply to the rack, without damage or disturbance to the PLC.

Fitting operations (installation, assembly and disassembly) are described below.

Installation Precautions

The Modicon X80 discrete modules may be installed in any of the positions in the rack except:

• the positions reserved for the rack power supply modules (marked PS, PS1, and PS2),

• the positions reserved for extended modules (marked XBE),

• the positions reserved for the CPU in the main local rack (marked 00 or marked 00 and 01 depending on the CPU),

• the positions reserved for the (e)X80 adapter module in the main remote drop

(marked 00).

Power is supplied by the bus at the bottom of the rack (3.3 V and 24 V).

Before installing a module, you must take off the protective cap from the module connector located on the rack.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Disconnect the power to the sensors and pre-actuators and disconnect the terminal block to carry out assembly and disassembly of the modules.

Failure to follow these instructions will result in death or serious injury.

Installation

The diagram below shows some discrete input/output modules mounted on the rack.

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Discrete Input/Output Modules

The following table describes the different elements which make up the assembly below.

Number

Description

20-pin terminal block module

40-pin connector module

2 x 40-pin connector module

Standard rack

Installing the Module on the Rack

The table below presents the procedure for mounting the discrete input/output modules on the rack:

Step

Action

Remove the protective cover from the connector of the module slot on the Modicon X80 rack.

Position the locating pins situated at the rear of the module (on the bottom part) in the corresponding slot in the rack.

Swivel the module towards the top of the rack so that the module sits flush with the back of the rack.

Tighten the mounting screw on top of the module to hold in place on the rack.

Tightening torque: 0.4...1.5 N•m (0.30...1.10 lbf-ft).

WARNING

UNINTENDED EQUIPMENT OPERATION

Check that the mounting screw is securely tightened to ensure the module is firmly attached to the rack.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

34 35012474.19

20-pin Terminal Blocks: BMX FTB 20•0

At a Glance

There are three types of 20-pin terminal blocks:

• BMX FTB 2010 screw clamp terminal blocks

• BMX FTB 2000 caged terminal blocks

• BMX FTB 2020 spring terminal blocks

Discrete Input/Output Modules

Cable Ends and Contacts

Each terminal block can accommodate:

• Bare wires

• Wires with:

◦ DZ5-CE (ferrule) type cable ends:

◦ AZ5-DE (twin ferrule) type cable ends:

NOTE: When using stranded cable, Schneider Electric strongly recommends the use of wire ferrules which are fitted with an appropriate crimping tool.

Description of the 20-pin Terminal Blocks

The following table describes the type of wires that fit each terminal block and the associated gauge range, wiring constraints, and tightening torque:

Screw Clamp Terminal Blocks

BMX FTB 2010

Caged Terminal Blocks

BMX FTB 2000

Spring Terminal Blocks

BMX FTB 2020

Illustration

1 solid conductor

2 solid conductors

1 stranded cable

• AWG: 22...16

• mm 2 : 0.34...1.5

2 conductors of the same size:

• AWG: 2 x 22...16

• mm 2 : 2 x 0.34...1.5

• AWG: 22...16

• mm 2 : 0.34...1.5

• AWG: 22...18

• mm 2 : 0.34...1

Only possible with twin ferrule:

• AWG: 2 x 24...20

• mm 2 : 2 x 0.24...0.75

• AWG: 22...18

• mm 2 : 0.34...1

• AWG: 22...18

• mm 2 : 0.34...1

Only possible with twin ferrule:

• AWG: 2 x 24...20

• mm 2 : 2 x 0.24...0.75

• AWG: 22...18

• mm 2 : 0.34...1

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Discrete Input/Output Modules

2 stranded cables

1 stranded cable with ferrule

Screw Clamp Terminal Blocks

BMX FTB 2010

2 conductors of the same size:

• AWG: 2 x 22...16

• mm 2 : 2 x 0.34...1.5

• AWG: 22...16

• mm 2 : 0.34...1.5

Caged Terminal Blocks

BMX FTB 2000

Only possible with twin ferrule:

• AWG: 2 x 24...20

• mm 2 : 2 x 0.24...0.75

• AWG: 22...18

• mm 2 : 0.34...1

Spring Terminal Blocks

BMX FTB 2020

Only possible with twin ferrule:

• AWG: 2 x 24...20

• mm 2 : 2 x 0.24...0.75

• AWG: 22...18

• mm 2 : 0.34...1

2 stranded cables with twin ferrule

• AWG: 2 x 24...18

• mm 2 : 2 x 0.24...1

• AWG: 2 x 24...20

• mm 2 : 2 x 0.24...0.75

• AWG: 2 x 24...20

• mm 2 : 2 x 0.24...0.75

Minimum individual wire size in stranded cables when a ferrule is not used

• AWG: 30

• mm 2 : 0.0507

• AWG: 30

• mm 2 : 0.0507

• AWG: 30

• mm 2 : 0.0507

Wiring constraints

Screw tightening torque

Screw clamps have slots that accept:

• Flat-tipped screwdrivers with a diameter of 5 mm.

• Pozidriv PZ1 or Philips PH1 cross-tipped screwdrivers.

Screw clamp terminal blocks have captive screws. On the supplied blocks, these screws are not tightened.

0.5 N•m (0.37 lbf-ft)

Caged terminal blocks have slots that accept:

• Flat-tipped screwdrivers with a diameter of 3 mm.

Caged terminal blocks have captive screws. On the supplied blocks, these screws are not tightened.

0.4 N•m (0.30 lbf-ft)

The wires are connected by pressing the button located next to each pin.

To press the button, use a flattipped screwdriver with a maximum diameter of 3 mm.

Not applicable

Connection of 20-pin Terminal Blocks

DANGER

HAZARD OF ELECTRIC SHOCK

Turn off all power to sensor and pre-actuator devices before connection or disconnection of the terminal block.

Failure to follow these instructions will result in death or serious injury.

36 35012474.19

Discrete Input/Output Modules

The following diagram shows the method for opening the 20-pin terminal block door so that it can be wired:

NOTE: The connection cable is installed and held in place by a cable clamp positioned below the 20-pin terminal block.

Labeling of 20-pin Terminal Blocks

Labels for the 20-pin terminal blocks are supplied with the module. They are to be inserted in the terminal block cover by the customer.

Each label has two sides:

• One side that is visible from the outside when the cover is closed. This side features the commercial product references, an abbreviated description of the module, as well as a blank section for customer labeling.

• One side that is visible from the inside when the cover is open. This side shows the terminal block connection diagram.

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Discrete Input/Output Modules

40-pin Terminal Blocks: BMX FTB 40•0

At a Glance

There are two versions, available in two types of 40-pin terminal blocks:

Standard version

Hardened version

• BMX FTB 4000 caged terminal block

• BMX FTB 4020 spring terminal block

• BMX FTB 4000H caged terminal block with gold plating

• BMX FTB 4020H spring terminal block with gold plating

Both standard and hardened version of terminal block are applicable for hardened module. However, hardened terminal block could provide a better protection to the terminal block in the severe environment due to its gold plating.

There are also preassembled cordsets with a BMX FTB 4020 terminal block at one end and flying leads at the other. The cordsets are available under reference

BMX FTW ••5, page 46 .

Cable Ends and Contacts

The 40-pin terminal blocks are designed for only one wire or one cable end.

Each terminal block can accommodate:

• Bare wires:

◦ Solid conductor

◦ Stranded cable

• Wires with ferrule (DZ5CE••••/DZ5CA•••• single type cable ends):

NOTE: When using stranded cable, Schneider Electric strongly recommends the use of wire ferrules which are fitted with an appropriate crimping tool.

Jumper bar

To facilitate the wiring, a 20-pin jumper bar with plastic handle is provided with 40pin caged screw terminal block BMX FTB 4000:

The following graphic shows an example of using the jumper bar for non-isolated wiring channel 0-2 with on a BMX DRC 0805 module:

1 Jumper bar

2 to common

38 35012474.19

Discrete Input/Output Modules

CAUTION

UNINTENDED EQUIPMENT OPERATION

Do not exceed the maximum capability of a single point of the terminal block when using it to carry the whole common current:

• 10 A maximum for a single point of the BMXFTB4000 terminal block

• 8 A maximum for a single point of the BMXFTB4020 terminal block

Failure to follow these instructions can result in injury or equipment damage.

Description of the 40-pin Terminal Blocks

The following table describes the type of wires that fit each terminal block and the associated gauge range, wiring constraints, and tightening torque:

Caged Terminal Blocks

BMX FTB 4000

Spring Terminal Blocks

BMX FTB 4020

Illustration

35012474.19

1 solid conductor

1 stranded cable

• AWG: 26...18

• mm 2 : 0.13...1

• AWG: 22...18

• mm 2 : 0.34...1

1 stranded cable with ferrule

Minimum individual wire size in stranded cables when a ferrule is not used

• AWG: 22...18

• mm 2 : 0.34...1

• AWG: 30

• mm 2 : 0.0507

• AWG: 26...18

• mm 2 : 0.13...1

• AWG: 22...18

• mm 2 : 0.34...1

• AWG: 22...18

• mm 2 : 0.34...1

• AWG: 30

• mm 2 : 0.0507

Discrete Input/Output Modules

Wiring constraints

Screw tightening torque

Caged Terminal Blocks

BMX FTB 4000

Caged terminal blocks have slots that accept:

• Flat-tipped screwdrivers with a diameter of 3 mm.

Caged terminal blocks have captive screws. On the supplied blocks, these screws are not tightened.

0.4 N•m (0.30 lbf-ft)

Spring Terminal Blocks

BMX FTB 4020

The wires are connected by pressing the button located next to each pin.

To press the button, use a flat-tipped screwdriver with a maximum diameter of 3 mm.

Not applicable

Connection of 40-pin Terminal Blocks

DANGER

HAZARD OF ELECTRIC SHOCK

Turn off all power to sensor and pre-actuator devices before connection or disconnection of the terminal block.

Failure to follow these instructions will result in death or serious injury.

The following diagram shows the method for opening the terminal block cover so that it can be wired.

The connection cable is installed and held in place by cable clamps positioned below the terminal block.

NOTE: For installation where vibration can occur, do not let the cable loose from movement. Tighten cable to the bar of the shielding connection kit

BMXXSP••00 or to rear mounting plate using cable clamp.

35012474.19

Labeling the Terminal Blocks

Discrete Input/Output Modules

The labels for the terminal blocks are supplied with the module. They are to be inserted in the terminal block cover by the customer.

Each label has two sides:

• One side that is visible from the inside when the cover is open. This side shows the terminal block connection diagram.

35012474.19

Discrete Input/Output Modules

BMXFTW••1 Cable

Introduction

20-pin connector modules are connected to sensors, pre-actuators or terminals using a cable designed to enable direct wire to wire transition of the module’s inputs/outputs.

WARNING

UNEXPECTED EQUIPMENT OPERATION

• Use only a connector that is designed for a specific module.

• Plugging the wrong connector can cause an unexpected behavior of the application.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

BMXFTW••1 Cable Description

The BMXFTW•01 cables are pre-assembled cord set, made up of:

• At one end, a compound-filled 20-pin BMXFTB2020 terminal block, from which extends one cable sheath containing 20 wires

• At the other end, free wire ends differentiated by color code

The following figure shows the BMXFTW•01 cables:

1 BMXFTB2020 terminal block

2 First of external sheath

3 Wires not stripped

4 Strand of nylon allowing the cable sheath to be stripped easily

L Length according to the part number

The connection cables have three different lengths:

• 3 m (9.84 ft): BMXFTW301

• 5 m (16.40 ft): BMXFTW501

• 10 m (32.80 ft): BMXFTW1001

42 35012474.19

Connection of BMXFTW••1 Cables

Discrete Input/Output Modules

The following diagram shows the connection of the BMXFTW••1 cable:

BMXFTW••1 Cable Characteristics

The following table presents the general characteristics:

Characteristics

Cable

Application type

Conductor description

Environmental

Applicable standards

Sheath material

LSZH status

Maximum voltage

Number of conductors

Gauge

Material

Operating temperature

Values

PVC

300 Vrms

0.34 mm 2 (22 AWG)

Tinned copper

-25...70 °C (-13....158 °F)

DIN47100

Cable Installation

DANGER

HAZARD OF ELECTRIC SHOCK

Turn off all power to sensor and pre-actuator devices before connecting or disconnecting the terminal block.

Failure to follow these instructions will result in death or serious injury.

35012474.19

Discrete Input/Output Modules

Fitting a 20-pin Terminal Block to a

The following diagram shows the pre-assembled cable connected to the module:

For more detailed information, refer to the topic

Module , page 48 .

44 35012474.19

BMXFTW••5 Cable

Introduction

Discrete Input/Output Modules

40-pin connector modules are connected to sensors, pre-actuators or terminals using a cable designed to enable direct wire to wire transition of the module’s inputs/outputs.

WARNING

UNEXPECTED EQUIPMENT OPERATION

• Use only a connector that is designed for a specific module.

• Plugging the wrong connector can cause an unexpected behavior of the application.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

BMXFTW••5 Cable Description

The BMXFT ••5 cables are pre-assembled cord set, made up of:

• At one end, a compound-filled 40-pin BMXFTB4020 terminal block (non-gold plated spring terminal block), from which extends one cable sheath containing

40 wires

• At the other end, free wire ends differentiated by color code

NOTE: This pre-assembled cord set is only dedicated to standard module version.

WARNING

UNINTENDED EQUIPMENT OPERATION

Do not use BMXFTW••5 cables with hardened module.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

The following figure shows the BMXFTW••05 cables:

35012474.19

1 BMXFTB4020 terminal block

2 First of external sheath

3 Wires not stripped

4 Strand of nylon allowing the cable sheath to be stripped easily

L Length according to the part number

The connection cables have two different lengths:

• 3 m (9.84 ft): BMXFTW305

Discrete Input/Output Modules

• 5 m (16.40 ft): BMXFTW505

BMXFTW••5 Cable Connection

The following diagram shows the connections and the color-coded according to

DIN47100:

BMXFTW••5 Cable Characteristics

The following table presents the general characteristics:

Characteristics

Cable

Application type

Conductor description

Electrical

Sheath material

LSZH status

Maximum voltage

Number of conductors

Gauge

Material

Maximum current

Dielectric withstand

Values

PVC

300 Vrms

0.34 mm 2 (22 AWG)

Tinned copper

2 A below 30 °C (86 °F)

0.8 A below 70 °C (158 °F)

2500 V for 1 min.

46 35012474.19

Fitting a 40-pin Terminal Block to a Module topic , page 52 .

Characteristics

Environmental

Applicable standards

Operating temperature

Discrete Input/Output Modules

Values

-25...70 °C (-13....158 °F)

DIN47100

BMXFTW••5 Cable Installation

DANGER

HAZARD OF ELECTRIC SHOCK

Turn off all power to sensor and pre-actuator devices before connecting or disconnecting the terminal block.

Failure to follow these instructions will result in death or serious injury.

The following diagram shows the pre-assembled cable connected to the module:

35012474.19

For more information, refer to the

NOTE: For installation where vibration can occur, do not let the BMXFTW••5 cable loose from movement. Tighten cable to the bar of the BMXXSP••00 shielding connection kit or to rear mounting plate using cable clamp.

Discrete Input/Output Modules

Fitting a 20-pin Terminal Block to a Module

At a Glance

The modules with 20-pin terminal block connections require the terminal block to be connected to the module. These fitting operations (assembly and disassembly) are described below.

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Terminal block must be connected or disconnected with sensor and preactuator voltage switched off.

Failure to follow these instructions will result in death or serious injury.

CAUTION

EQUIPMENT DAMAGE

Do not plug an AC terminal block into a DC module. This will cause damage to the module.

Failure to follow these instructions can result in injury or equipment damage.

Installing the Terminal Block

The following table shows the procedure for assembling the 20-pin terminal block onto a discrete input/output module.

Assembly Procedure

Step

Action

Once the module is in place on the rack, install the terminal block by inserting the terminal block encoder (the rear lower part of the terminal) into the module's encoder (the front lower part of the module), as shown above.

NOTE: The module connector have indicators which show the proper direction to use for terminal block installation.

Fix the terminal block to the module by tightening the 2 mounting screws located on the lower and upper parts of the terminal block.

Tightening torque: 0.4 N•m (0.30 lbf-ft).

NOTE: If the screws are not tightened, there is a risk that the terminal block will not be properly fixed to the module.

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Coding the 20-Pin Terminal Block

Discrete Input/Output Modules

WARNING

UNEXPECTED BEHAVIOR OF APPLICATION

Code the terminal block as described below to prevent the terminal block from being mounted on another module. Plugging the wrong connector could cause unexpected behavior of the application.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

DESTRUCTION OF THE MODULE

Code the terminal block as described below to prevent the terminal block from being mounted on another module. Plugging the wrong connector could cause the module to be destroyed.

Failure to follow these instructions can result in injury or equipment damage.

When a 20-pin terminal block is installed on a module dedicated to this type of terminal block, you can code the terminal block and the module using studs. The purpose of the studs is to prevent the terminal block from being mounted on another module. Incorrect insertion can then be avoided when replacing a module.

Coding is done by the user with the STB XMP 7800 guidance wheel’s studs. You can only fill the 6 slots in the middle of the left side (as seen from the wiring side) of the terminal block, and can fill the module’s 6 guidance slots on the left side.

To fit the terminal block to the module, a module slot with a stud must correspond to an empty slot in the terminal block, or a terminal block with a stud must correspond to an empty slot in the module. You can fill up to and including either of the 6 available slots as desired.

35012474.19

Discrete Input/Output Modules

The diagram below shows a guidance wheel as well as the slots on the module used for coding the 20-pin terminal blocks.

The diagram below shows an example of a coding configuration that makes it possible to fit the terminal block to the module.

50 35012474.19

Discrete Input/Output Modules

The diagram below shows an example of coding configuration with which it is not possible to fit the terminal block to the module.

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Discrete Input/Output Modules

Fitting a 40-Pin Terminal Block to a Module

At a Glance

The modules with 40-pin terminal block connections require the terminal block to be connected to the module. These fitting operations (assembly and disassembly) are described below.

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Terminal blocks must be connected or disconnected with sensor and preactuator voltage switched off.

Failure to follow these instructions will result in death or serious injury.

CAUTION

EQUIPMENT DAMAGE

Do not plug an AC terminal block into a DC module. This will cause damage to the module.

Failure to follow these instructions can result in injury or equipment damage.

Installing the 40-Pin Terminal Block

The following table shows the procedure for assembling the 40-pin terminal block onto a discrete input/output module.

Assembly Procedure

Step

Action

Once the module is in place on the rack, install the terminal block by inserting the terminal block encoder (the rear lower part of the terminal) into the module's encoder

(the front lower part of the module), as shown above.

NOTE: The module connector have indicators which show the proper direction to use for terminal block installation.

Fix the terminal block to the module by tightening the 2 mounting screws located on the lower and upper parts of the terminal block.

Tightening torque: 0.4 N•m (0.30 lbf-ft).

NOTE: If the screws are not tightened, there is a risk that the terminal block will not be properly fixed to the module.

35012474.19

Coding the 40-Pin Terminal Block

Discrete Input/Output Modules

WARNING

UNEXPECTED BEHAVIOR OF APPLICATION

Code the terminal block as described below to prevent the terminal block from being mounted on another module. Plugging the wrong connector could cause unexpected behavior of the application.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

DESTRUCTION OF THE MODULE

Code the terminal block as described below to prevent the terminal block from being mounted on another module. Plugging the wrong connector could cause the module to be destroyed.

Failure to follow these instructions can result in injury or equipment damage.

When a 40-pin terminal block is installed on a module dedicated to this type of terminal block, you can code the terminal block and the module using studs. The purpose of the studs is to prevent the terminal block from being mounted on another module. Incorrect insertion can then be avoided when replacing a module.

Coding is done by the user with the STB XMP 7800 guidance wheel’s studs. You can only fill the 12 slots in the middle of the left side (as seen from the wiring side) of the terminal block, and can fill the module’s 12 guidance slots on the left side.

35012474.19

Discrete Input/Output Modules

The diagram below shows a guidance wheel as well as the slots on the module used for coding the 40-pin terminal blocks.

1 Guidance wheel

2 Detachable stud

3 Guidance slots

35012474.19

Discrete Input/Output Modules

The diagram below shows an example of a coding configuration that makes it possible to fit the terminal block to the module.

The diagram below shows an example of coding configuration with which it is not possible to fit the terminal block to the module.

35012474.19

Discrete Input/Output Modules

Fitting a 40-pin FCN Type Connector to a Module

At a Glance

The modules with 40-pin FCN type connections require the latter to be connected to the module. These fitting operations (assembly and disassembly) are described below.

DANGER

ELECTRICAL SHOCK

FCN type connector must be connected or disconnected with sensor and preactuator voltage switched off.

Failure to follow these instructions will result in death or serious injury.

CAUTION

EQUIPMENT DAMAGE

Do not plug an AC connector on a DC module. This would cause equipment damage.

Failure to follow these instructions can result in injury or equipment damage.

Installing the Connector

The following table shows the procedure for assembling the connector onto modules:

Assembly procedure:

Step

Action

Once the module is in place on the rack, insert the FCN connector of the cable into the module’s connector, as shown above.

Fix the connector to the module by tightening the 2 mounting screws located on the lower and upper parts of the terminal block.

Tightening torque: 0.4 N•m (0.30 lbf-ft).

NOTE: If the screws are not tightened, there is a risk that the terminal block will not be properly fixed to the module.

35012474.19

Discrete Input/Output Modules

Presentation for Choosing Power Supplies for Sensors and Pre-Actuators

At a Glance

The different choices of power supply for sensors and pre-actuators linked to discrete input/output modules require certain usage precautions to be observed.

External Direct Current Power Supplies

Rectified power supplies with no filtering are prohibited.

WARNING

UNEXPECTED EQUIPMENT OPERATION

When using an external 24 VDC direct current power supply, use one of the following:

• regulated power supplies

• non-regulated power supplies with:

• filtering of 1000 μF/A with full-wave single phase rectification and 500 μF/A with tri-phase rectification

• 5% maximum peak to peak ripple rate

• maximum voltage variation of: -20% to +25% of the nominal voltage

(including ripple)

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Ni-Cad Battery Power Supplies

Ni-Cad battery power supplies can be used to power sensors and pre-actuators and all associated inputs/outputs that have a normal operating voltage of 30 VDC maximum.

While being charged, this type of battery can reach, for a duration of one hour, a voltage of 34 VDC. For this reason, all input/output modules with an operating voltage of 24 VDC can withstand this voltage (34 VDC) for up to one hour every 24 hours. This type of operation entails the following restrictions:

• At 34 VDC, confirm that the maximum current withstood by the outputs does not exceed the maximum current defined for a voltage of 30 VDC.

• Temperature downgrading imposes the following restrictions:

◦ 80% of inputs/outputs at 1 up to 30°C

◦ 50% of inputs/outputs at 1 up to 60°C

CAUTION

OVERHEATING HAZARD

Consider the temperature derating of the discrete I/O modules at the installation to prevent the device from overheating and/or deteriorating.

Failure to follow these instructions can result in injury or equipment damage.

35012474.19

Discrete Input/Output Modules

External AC Current Power Supplies

All BMXDAI••••, BMXDAO••••, BMXDRA••••, and BMXDRC•••• modules are designed for use in zone A and B defined in the PLC standard IEC 61131-2 and the generic EMC standard IEC 61000-6-2 without any specific protection against surges.

The following figure shows the zones defined in the PLC standard IEC 61131-2:

Zone A Local power distribution

Zone B Dedicated power distribution

Zone C Factory mains

1 Protection network should be appropriate to reduce Severity Levels from those of outdoor to Zone B.

2 Protection network should be appropriate to reduce Severity Levels from those of Zone A to Zone B

These modules are also suited to be installed in a power generation station/ substation according to the generic standard IEC 61000-6-5 for interfaces type 1 and 2, without any specific protection against surges.

58 35012474.19

Discrete Input/Output Modules

The following figure shows the interface types defined in the generic standard IEC

61000-6-5:

1 Inside protected area

2 Inside interface and/or control room and/or process area not involved in the electrical process

3 Inside or from process area involved in the electrical process

4 Connections from outside (HV area and external telecommunication)

Protection Against Surges of AC Power Lines for More Severe

Environments

The design of these modules helps ensure an immunity level for surges of 2 kV

Line to ground and 1 kV line to line. They do not require any external protection on

AC line branch.

If you want to install the PLC and its AC I/Os in a IEC 61131-2 zone C or to a IEC

61000-6-5 type 3 or type 4 interface, use primary protection provided only and severe interference coupling. The system integrator is responsible to take care of the system and help protect it properly

Providing mitigation measures, you can install the PLC and the IO module in a such environment.

All the installation requirements are detailed in the chapter J - Overvoltage protection of the Schneider Electrical Installation Guide. This documentation is available for download on www.se.com

Adding a type 2/class II surge protection device (SPD), for example an iQuick

PRD20r modular surge arrester with voltage protection level (Up) ≤1.5 kV, withstand surges of 4 kV Line to ground and 2 kV line to line.

35012474.19

Discrete Input/Output Modules

Wiring Precautions

At a Glance

Discrete inputs/outputs feature protective measures that ensure a high resistance to industrial environmental conditions. Nevertheless, follow the rules described below.

External Power Supplies for Sensors and Pre-Actuators

Use quick-blow fuses to protect external sensor and pre-actuator power supplies associated with discrete input/output modules against short-circuits and overloads.

For 40-pin connector discrete input/output modules, link the sensor/pre-actuator power supply to each connector, except in the event where the corresponding channels are not in use and are not assigned to any task.

DANGER

IMPROPER GROUNDING HAZARD

Install the 24V supply according to applicable codes. Connect the 0V terminals of the 24V power supplies to metallic ground and safety ground as close as possible to the supply. This is to ensure personnel safety in the event of a power phase coming into contact with the 24V supply.

Failure to follow these instructions will result in death or serious injury.

NOTE: If an input/ouput module is present on the PLC, connect the sensor and pre-actuator power supply to the power supply of the module otherwise, an external power supply error occurs causing the input/output LED to flash.

Inputs

Recommendations for use concerning the inputs of discrete modules are as follows:

60 35012474.19

Discrete Input/Output Modules

• for 24 VDC inputs and line coupling with an alternating current network:

WARNING

UNEXPECTED EQUIPMENT OPERATION

• Avoid excessive coupling between AC cables and cables relaying signals intended for direct current inputs.

• Follow the cable routing rules.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

This case (excessive coupling) is illustrated in the following circuit diagram.

When the input contact is open, the alternating currents may induce a current in the input which might cause it to be set to 1.

For a 240 VAC/50 Hz line coupling, do not exceed the line capacitance values given in the summary table at the end of this section. For a coupling with a different voltage, use the following formula:

• for 24 to 240 VAC inputs and line coupling:

When the line that controls the input is open, the current passes according to the coupling capacitance of the cable (see circuit diagram below).

35012474.19

Do not exceed the line capacitance values given in the summary table below.

The following summary table shows the acceptable line capacitance values.

Discrete Input/Output Modules

Module Maximum coupling capacitance

24 to 125 VDC inputs

BMX DDI 1602 45 nF (1)

BMX DDI 1603

BMX DDI 1604T

BMX DDM 16022

BMX DDM 16025

BMX DDI 3202 K

BMX DDI 6402 K

BMX DDM 3202 K

24 to 140 VAC inputs

BMX DAI 0805

25 nF (1)

50 nF

BMX DAI 1615

BMX DAI 1602

BMX DAI 1603

BMX DAI 0814

50 nF

60 nF

70 nF

BMX DAI 1614

BMX DAI 1604

(1) max. admissible coupling capacitance with a 240 VAC / 50 Hz linemax. admissible coupling capacitance with a 240 VAC / 50 Hz line

Example: A standard cable of 1 m in length has a coupling capacity that falls within 100 and 150 pF.

Outputs

For the outputs of discrete I/O modules, follow the recommendations described here.

WARNING

UNEXPECTED EQUIPMENT OPERATION

Use wires of a sufficient diameter to avoid drops in voltage, overheating, and unexpected equipment operation.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Cable Routing

WARNING

UNEXPECTED EQUIPMENT OPERATION

Observe the precautions below for the wiring system.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Precautions for use to be taken concerning the wiring system are as follows:

62 35012474.19

Discrete Input/Output Modules

• in order to reduce the number of alternating couplings, separate the power circuit cables (power supplies, power switches, etc.) from input cables

(sensors) and output cables (pre-actuators) both inside and outside the equipment

• outside the equipment, place the cables leading to inputs/outputs in covers that make them easily distinguishable from those containing wires relaying high energy levels. Place them in separate metal cableways which are grounded. Route these various cables at least 100 mm (4 in.) apart

35012474.19

Discrete Input/Output Modules

How to Connect Discrete Input/Output Modules:

Connecting 40-Pin Connector Modules

Introduction

40-pin connector modules are connected to sensors, pre-actuators, or terminals using a cable designed to enable trouble-free direct wire to wire transition of the module’s inputs/outputs.

DANGER

HAZARD OF ELECTRIC SHOCK, ARC FLASH OR EXPLOSION

40-pin connectors must be connected or disconnected with sensor and preactuator voltage switched off.

Failure to follow these instructions will result in death or serious injury.

The following diagram shows the connection of the cable to the module.

WARNING

UNEXPECTED EQUIPMENT OPERATION

During the installation process, ensure that the connectors are identified with the corresponding modules so that incorrect connection cannot occur. Plugging the wrong connector into a module will result in unexpected equipment operation.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

BMX FCW ••• Connection Cables

They are made up of:

64 35012474.19

Discrete Input/Output Modules

• at one end, a compound-filled 40-pin connector from which extend 1 or 2 cable sheaths, each containing 20 wires with a cross-sectional area of 0.34

mm 2 (AWG 22)

• at the other end, free wire ends color coded

The cables with 1 cable sheath containing 20 wires designed to connect the 40pin connectors to the sensors or pre-actuators come in 3 different lengths:

• 3 meters: BMX FCW 301

• 5 meters: BMX FCW 501

• 10 meters: BMX FCW 1001

The figure below shows the BMX FCW ••1 cables.

The cables with 2 cable sheaths containing 20 wires designed to connect the 40pin connectors to the sensors or pre-actuators come in 3 different lengths:

• 3 meters: BMX FCW 303

• 5 meters: BMX FCW 503

• 10 meters: BMX FCW 1003

The figure below shows the BMX FCW ••3 cables.

35012474.19

Discrete Input/Output Modules

NOTE: A strand of nylon incorporated in the cable allows the cable sheath to be stripped with ease.

NOTE: The maximum torque for tightening BMX FCW ••• cable connection screws is 0.8 N•m (0.59 lb-ft).

WARNING

UNEXPECTED EQUIPMENT OPERATION

Do not exceed the maximum tightening torque. Excessive torque may result in wire breakage, resulting in poor or intermittent connection.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Connection of BMX FCW ••• Cables

The diagram below shows the connection of BMX FCW ••1 cables:

66 35012474.19

Discrete Input/Output Modules

The diagram below shows the connection of BMX FCW ••3 cables:

BMX FCW ••• Cables Characteristics

This table presents the general characteristics:

Characteristics

Cable

Conductor description

Sheath material

LSZH status

Number of conductors

Environmental

Applicable standards

Gauge

Material

Operating temperature

Values

PVC

• 20 for BMX FCW ••1

• 40 for BMX FCW ••3

0.34 mm 2 (22 AWG)

Tinned copper

-25...70 °C (-13....158 °F)

DIN47100

35012474.19

Discrete Input/Output Modules

How to Connect Discrete Input/Output Modules:

Connecting 40-Pin Connector Modules to TELEFAST

Interfaces

At a Glance

The inputs/outputs of discrete 40-pin connector modules are connected to

TELEFAST quick-wiring connection and adaptation interfaces using specific cables for 40-pin to HE10 connectors.

Illustration

The drawing below shows the connection of a discrete 40-pin connector module to a TELEFAST interface.

BMX FCC ••• Connection Cables

The cables designed for connecting 40-pin connectors to 1xHE10 come in 6 different lengths:

• 0.5 meters, 20 wires: BMX FCC 051

• 1 meter, 20 wires: BMX FCC 101

• 2 meters, 20 wires: BMX FCC 201

• 3 meters, 20 wires: BMX FCC 301

• 5 meters, 20 wires: BMX FCC 501

• 10 meters, 20 wires: BMX FCC 1001

68 35012474.19

Discrete Input/Output Modules

The cables designed for connecting 40-pin connectors to 2xHE10 come in 6 different lengths:

• 0.5 meters, 20 wires: BMX FCC 053

• 1 meter, 20 wires: BMX FCC 103

• 2 meters, 20 wires: BMX FCC 203

• 3 meters, 20 wires: BMX FCC 303

• 5 meters, 20 wires: BMX FCC 503

• 10 meters, 20 wires: BMX FCC 1003

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Discrete Input/Output Modules

Connection of BMX FCC ••• Cables

The diagram below shows the connection of BMX FCC ••1 cables.

70 35012474.19

Discrete Input/Output Modules

The diagram below shows the connection of BMX FCC ••3 cables.

NOTE: The maximum torque for tightening BMX FCC ••• cable connection screws is 0,5 N•m (0.37 lb-ft).

WARNING

UNEXPECTED EQUIPMENT OPERATION

Do not exceed the maximum tightening torque. Excessive torque may result in wire breakage, resulting in poor or intermittent connection.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

BMX FCC ••• Cables Characteristics

This table presents the general characteristics:

Characteristics

Cable

Conductor description

Sheath material

LSZH status

Number of conductors

Environmental

Applicable standards

Gauge

Material

Operating temperature

Values

PVC

• 20 for BMX FCC ••1

• 40 for BMX FCC ••3

0.34 mm 2 (22 AWG)

Tinned copper

-25...70 °C (-13....158 °F)

DIN47100

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72 35012474.19

Discrete Input/Output Modules

Sensor/Input Compatibility and Pre-actuator/Output

Compatibility

At a Glance

The compatibility between sensors and discrete module inputs depends on the type of sensor used.

Similarly, the compatibility between pre-actuators and discrete module outputs depends on the type of pre-actuator used.

Sensor/Input Compatibility

The following table presents the compatibility between 3-wire sensors and 24

VDC and 48 VDC inputs.

3-wire sensors and IEC 61131-2 compliant type 3 positive logic

(sink) inputs: all 3-wire PNP inductive or capacitive proximity sensors and photo-electric detectors which have an operating voltage of 24 VDC and 48 VDC are compatible with all positive logic inputs.

3-wire sensors and negative logic (source) inputs: all 3-wire NPN inductive or capacitive proximity sensors and photo-electric detectors which have an operating voltage of 24 VDC and 48

VDC are compatible with all negative logic inputs.

The following table presents the compatibility between 2-wire sensors and 24

VDC and 48 VDC inputs.

2-wire sensors and IEC 61131-2 compliant type 1 positive logic

(sink) inputs: all proximity sensors or other 2-wire sensors with an operating voltage of 24 VDC and 48 VDC and with the characteristics described in the next table are compatible with all positive logic 24 VDC inputs.

2-wire sensors and negative logic (source) inputs: all proximity sensors or other 2-wire sensors with an operating voltage of 24

VDC are compatible with all negative logic 24 VDC inputs.

35012474.19

Compatibility between 2-wire sensors and 24/48 VAC and 120 VAC inputs:

All IEC 60947-5-2 compliant 2-wire AC proximity sensors able to withstand

100...120 VAC are compatible with all IEC 61131-2 type 1 and type 3 compliant

110...20 VAC inputs.

Discrete Input/Output Modules

The following tables provide a summary of compatibility between sensors and discrete input/output module inputs.

Types of proximity sensor

All PNP-type 3-wire (DC) proximity sensors

All NPN-type 3-wire (DC) proximity sensors

Telemecanique or other brand 2-wire (DC) proximity sensors with the following characteristics:

• Voltage drop in closed state ≤ 7 V

• Minimum switched current ≤ 2.5 mA

• Residual current in open state ≤ 1.5

Telemecanique or other brand 2-wire (DC) proximity sensors with the following characteristics:

• Voltage drop in closed state ≤ 4 V

• Minimum switched current ≤ 1 mA

• Residual current in open state ≤ 0.5

X compatible

not compatible

DC DC voltage operation

Types of input

24 VDC

Positive logic

48 VDC

Type 1

Positive logic

24 VDC

Type 3

Positive logic

24/48

VDC

Negative logic

Types of proximity sensor

2-wire (AC/DC) proximity sensor (see note)

2-wire (AC) proximity sensor

Types of input

24 VAC

Type 1

48 VAC

Type 3

100-120 VAC

Type 3

X compatible

AC AC voltage operation

AC/DC AC or DC voltage operation

NOTE: 24 VDC inputs can be used in positive (sink) or negative (source) logic but are not IEC compliant.

Compatibility of Pre-Actuators with Outputs

Compatibility of DC Pre-actuators with Outputs:

Comply with the output’s maximum current and maximum switching frequency as specified in the module characteristics.

NOTE: Where low consumption pre-actuators are used, pay special attention to the leakage current of the idle output, to ensure that the maximum current is correctly calculated:

I max

= I nominal

+ I leakage

Given that:

I nominal

= Current required to operate by the pre-actuator

I leakage

= Maximum leakage current in idle output state

74 35012474.19

Discrete Input/Output Modules

Compatibility of Tungsten Filament Lamps and Static Outputs (Static

Current):

For outputs with protection against short circuits, confirm that the maximum power of the tungsten filament lamps specified in the module characteristics complies. If not, the lamp’s pick-up current might cause a tripped output at the time of powerup.

Compatibility of AC Pre-actuators and Relay Outputs:

Inductive AC pre-actuators have a pick-up current of up to 10 times their holding current for a duration of 2/F seconds (F = alternating current frequency). Relay outputs are therefore set to withstand these conditions (AC14 and AC15). The table of characteristics for relay outputs gives the maximum authorized running power (in AV) according to the number of operations.

CAUTION

SHORTENED RELAY LIFE

Ensure that currents switched by the relay outputs do not exceed the relay ratings. Excessive currents will shorten relay life.

Failure to follow these instructions can result in injury or equipment damage.

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Discrete Input/Output Modules

General Protective Measures .........................................................................76

Discrete Input/Output Module Diagnostic

Processing

What’s in This Chapter

Module and Channel Status Display ...............................................................78

Diagnostics...................................................................................................81

Checking the Connection ...............................................................................84

Subject of this Section

This section explains the processing of hardware detected faults related to discrete input/output modules.

General Protective Measures

At a Glance

Some general protective measures are integrated into the channels of discrete input/ouput direct current modules.

DC Outputs

Every static output (except where specifically labeled "Non-Protected"), features a protective device which allows the following to be detected when an output is active:

• An overload or short circuit . Events such as these cause the output to be deactivated (tripped) and the event to be indicated on the display on the front panel of the module (the LED corresponding to the channel flashes, the I/O

LED comes on).

• Reversal of polarity . An event such as this causes the power supply to short circuit without damaging the module. In order to obtain optimal protection, install a quick-blow fuse on the power supply and upstream from the preactuators.

• Inductive overvoltage . Each output is individually protected against inductive overvoltage and has a fast electro-magnet demagnetization circuit using a zener diode which allows the mechanical cycle of certain fast machines to be reduced.

DC Inputs

24 VDC and 48 VDC inputs are of constant current type. The input current is constant for a voltage greater than:

• 15 V for 24 VDC inputs

• 25 V for the 48 VDC inputs

This characteristic has the following advantages:

• guaranteed minimum current in active state in accordance with IEC standards

• limited consumed current when input voltage increases, to avoid the module overheating unnecessarily

• reduced consumed current to the power supply sensor supplied by the PLC power supply or a process power supply

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Discrete Input/Output Modules

35012474.19

Discrete Input/Output Modules

Module and Channel Status Display

Introduction

Discrete I/O modules are equipped with a display block featuring LEDs that displays the module’s channel status and the overall module status.

Illustration

The following figure shows the position of the channel status display LEDs as well as the 3 (or 4) module status LEDs, on the front panel of the discrete I/O modules.

Description

The following table explains how the LEDs located on the discrete I/O display block operate.

LEDs

Continually Lit module operating normally

Flashing

N/A

Off module inoperative or off RUN

(green)

ERR

(red)

I/O

(red) internal event: Module analysis needed external event: overload, short circuit, sensor/preactuator voltage error

Communication loss between the discrete module and the CPU

Terminal block incorrectly wired no detected internal error no detected external error

+32 selection of channels 32 to

N/A selection of channels 0 to

Green

Channel status channel at 1 channel error, overload, short circuit, or open wire detected (1) channel at 0

(1) When channel status is open wire detected, the flashing timing is the following:

• 64 ms ON

• 64 ms OFF

• 64 ms ON

• 2000 ms OFF

NOTE: The +32 LED is only present on the 64-channel modules. It is enabled/ disabled with a push-button located on the top of the module. By default, the first 32 channels are displayed.

35012474.19

Discrete Input/Output Modules

NOTE: For a mixed input/output module, the first line of channel status LEDs represents the inputs (for example, for a mixed 16 input/16 output module,

LEDs 0 to 15 represent the inputs and LEDs 16 to 31 represent the outputs).

NOTE: After the sensor power outage, the I/O (red) LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED's:

• BMX DDI 1602

• BMX DDI 1603

• BMX DDI 1604T

• BMX DDI 3202K

• BMX DDI 6402K

• BMX DDM 16022

• BMX DDM 3202K

• BMX DDM 16025

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on.

• Do not take into account the input LEDs information. (They show the last recorded position of the sensors, not their real positions.)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Display Panels

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When a voltage is present on an input or output, the corresponding LED is lit.

Display of internal or external events is only effective once the module has been configured. After powering-up or a cold start, all the LEDs flash twice (for 2 seconds) to show that the module is operational. When an event is detected, the channel status is recorded until the cause of the event is cleared.

Display Panel illustration Modules

BMX DAI 0805

BMX DAI 0814

BMX DRA 0804T

BMX DRA 0805

BMX DRA 0815

BMX DRC 0805

BMX DDI 1602

BMX DDI 1603

BMX DDI 1604T

BMX DAI 1602

BMX DAI 1603

BMX DAI 1604

BMX DAI 1614

BMX DAI 1615

BMX DDO 1602

Description

These modules have:

• 3 module status LEDs: RUN ERR -

I/O

• 8 channel status LEDs

These modules have:

• 3 module status LEDs: RUN ERR -

I/O

• 16 channel status LEDs

Discrete Input/Output Modules

Modules Display Panel illustration Description

BMX DDO 1612

BMX DRA 1605

BMX DAO 1605

BMX DAO 1615

BMX DDI 3203

BMX DDI 3232

BMX DDI 3202 K

BMX DDO 3202

BMX DDM 3202

BMX DDM 16022

(1)

These modules have:

• 3 module status LEDs: RUN ERR -

I/O

• 32 channel status LEDs

BMX DDM 16025

(1)

BMX DDI 6402 K

BMX DDO 6402

These modules have:

• 3 module status LEDs: RUN ERR -

I/O

• a +32 LED to display channels 32 to

• 32 channel status LEDs

• a switch to display channels 32 to 63

( 1) The BMX DDM 16022 and BMX DDM 16025 mixed input/output modules have 2 groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23.

There are several display blocks depending on the type of discrete I/O module.

80 35012474.19

Diagnostics

Discrete Input/Output Modules

At a Glance

The diagnostics function detects any conditions that may affect module operation.

Three diagnostic groups can be identified:

• internal events

• external events

• other events

Internal Events

Internal events concern all internal module conditions and all communication loss occurrences that prevent a discrete input/output module from operating correctly.

A communication loss can be caused by:

• a hardware detected fault at rack bus level

• a processor malfunction or power cable circuit open or short

• a power cable circuit open or short

External Events

External events include:

• Overload and Short-Circuit : Static output modules contain a device for checking the load status. In the event of an overload or short-circuit of one or more outputs, they are tripped to open circuit. The status will be shown on the front panel of the module - the LEDs corresponding to the tripped outputs will flash and the red I/O LED will light up.

• Sensor Voltage Error : All input modules contain a device for checking sensor voltage for all module channels. This device checks that sensor and module power supply voltages are of a sufficiently high level for correct operation of the module’s input channels. When sensor voltage is less than or equal to the defined threshold, the status is shown by the I/O LED lighting up on front panel of the module.

• Pre-actuator Voltage Error : All 24 VDC and 48 VDC transistor output modules contain a device for checking the pre-actuator voltage of all module channels. This device checks that pre-actuator and module power supply voltages are of a sufficiently high level for correct operation of the module’s output channels. This voltage must be greater than 18 V (24 VDC supply) or

36 V (48 VDC supply) for modules with direct current static outputs. In the event of pre-actuator voltage being less than or equal to this threshold, the error is shown by the I/O LED lighting up on the front panel of the module.

• Open wire Error : Some modules (for example BMXDAI1614/DAI1615) can detect the open wire error by checking the leakage current in the loop. In order to get the appropriate leakage current, an external resistor might be required. See details in the characteristic page of the specific module.

35012474.19

Discrete Input/Output Modules

NOTE: The sensor/pre-actuator voltage check is unique to terminal block modules. In 32 or 64-channel connector modules, there is one checking device per connector (equivalent to one per group of 16 channels).

A sensor or pre-actuator voltage error leads to all the inputs and outputs of the group affected by the error (i.e. groups of 8 or 16 channels for a terminal block module and the group of 16 channels for a 32 or 64-channel connector module) to be set to inactive.

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282

NOTE: Relay output modules do not contain pre-actuator voltage checking devices.

Other Events

The other errors category includes loss of power to the modules.

Description

The following table can be used to determine the module’s status on the basis of the LEDs located on the discrete input/output modules’ display panel.

State of module LEDs

RUN (green) ERR (red) I/O (red)

Normal operation

Internal events Module analysis needed

CPU communication interruption

External events Overload, short circuit, sensor/ pre-actuator voltage error, open wire

Configuration Self-test of the module at startup

Not configured module

Other events Module loss of power

Key:

82 35012474.19

State of module

Discrete Input/Output Modules

LEDs

RUN (green) ERR (red)

LED on

I/O (red)

LED flashing

LED off

NOTE: After the sensor power outage, the I/O (red) LED of the following modules switch on and the last recorded position of the sensor is displayed by the input channel status LED's:

• BMX DDI 1602

• BMX DDI 1603

• BMX DDI 1604T

• BMX DDI 3202K

• BMX DDI 6402K

• BMX DDM 16022

• BMX DDM 3202K

• BMX DDM 16025

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Discrete Input/Output Modules

Checking the Connection

MAST, FAST and event , page 282 tasks by setting system bits %S30,

At a Glance

In order to check the discrete I/O connection, ensure that:

• sensor data is registered by the corresponding inputs and by the processor

• control orders from the processor are registered by the outputs and transmitted to the corresponding pre-actuators

WARNING

UNEXPECTED EQUIPMENT OPERATION

Active outputs can activate machine movements.

All power must be turned off before this check is carried out:

remove power fuses from the motor controls

turn off the power of hydraulic and pneumatic units

power up the PLC fitted with its Discrete I/O modules

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Description

Input Check

After this, it is possible to check the connection of the Discrete I/O modules:

• without a terminal : activate each sensor and check whether the corresponding input LED changes. If it remains unchanged, check the wiring and correct operation of the sensor.

• with a terminal (more in-depth check on the connection of the inputs/ outputs). An application with configured I/Os in the PLC is required, even if it is empty (in that case, do not declare any module in the ‘FAST task’).

◦ This check can be carried out with the PLC in RUN mode, from a PC equipped with Control Expert software giving access to debug functions.

◦ This check can also be carried out with an entire application loaded in the memory. In this case, stop the processing of the program by de-activating the

%S31, and %S38 to 0.

The following table shows the procedure for checking input connections.

Step

Action

Activate each sensor and check that the corresponding input LED changes status.

Check on the terminal screen that the corresponding input bit (%I•) also changes status.

84 35012474.19

Introduction...................................................................................................86

Output Check

Discrete Input/Output Modules

The following table shows the procedure for checking output connections.

Step

Action

From the terminal, set each bit (%Q•) that corresponds to an output to 1 then 0.

Check that the corresponding output LED turns on then off and that the corresponding pre-actuator activates then de-activates.

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Discrete Input/Output Modules

BMX DDI 1602 Input Modules

What’s in This Chapter

Characteristics ..............................................................................................86

Connecting the Module ..................................................................................88

Subject of this Section

This section presents the BMX DDI 1602 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DDI 1602H (hardened) equipment is the ruggedized version of the BMX

DDI 1602 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDI 1602 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or sink) module: its 16 input channels receive current from the sensors.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DDI 1602 and

BMX DDI 1602H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

86 35012474.19

2-wire (DC), and 3-wire (DC)

Discrete Input/Output Modules

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DDI 1602 and BMX

DDI 1602H modules:

Module type

Operating temperature

24 VDC positive logic inputs

Nominal input values

Threshold input values

BMX DDI 1602

BMX DDI 1602H

At 1

Voltage

Current

Voltage

Current

Voltage At 0

Current

Sensor supply (including ripple for standard module)

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

24 VDC

3.5 mA

≥ 11 V

> 2 mA (for U ≥ 11 V)

5 V

< 1.5 mA

19...30 V

(possible up to 34 V, limited to 1 hour/day)

6.8 kΩ

4 ms

7 ms

738 749

Input impedance

Response time

Reliability

Reverse polarity

Fuse type

Input type

At nominal U

Typical

Maximum

MTBF for continuous operation in hours at ambient temperature 30 °

C (86 °F)

Internal

External

Input type in compliance with IEC 61131-2 standard

Protected

None

1 fast blow fuse of 0.5 A

Current sink

Type 3

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-

2 standard compliant)

Dielectric strength

Resistance of insulation

Paralleling of inputs (1)

PNP any type, page 73

1500 V actual, 50 / 60 Hz for 1 min.

>10 MΩ (below 500 VDC)

Yes

Sensor voltage: monitoring threshold

Error

On appearance

> 18 VDC

< 14 VDC

1 ms < T < 3 ms Sensor voltage: monitoring response time at 24 V (-15% ...

+20%)

Power consumption 3.3

On disappearance

Typical

8 ms < T < 30 ms

76 mA

Sensor supply consumption

Maximum

Typical

107 mA

46 mA

Power dissipation

Maximum 73 mA

2.5 W max.

(1) This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy.

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Discrete Input/Output Modules

NOTE: For the BMX DDI 1602H, confirm that the maximum value of the sensor power supply does not exceed 26.4 V when operated at 70 °C (158 °

F).

WARNING

OVERHEATING MODULE

Do not operate the BMX DDI 1602H at 70 °C (158 °F) if the sensor power supply is greater than 26.4 V or less than 21.1 V.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Connecting the Module

At a Glance

The BMX DDI 1602 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

88 35012474.19

Module Connection

Discrete Input/Output Modules

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors.

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power supply: 24 VDC fuse: fast blow fuse of 0.5A

Discrete Input/Output Modules

Sensor Power Outage

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

90 35012474.19

Introduction...................................................................................................91

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ..............................................................................................91

Connecting the Module ..................................................................................93

Subject of this Section

This section presents the BMX DDI 1603 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DDI 1603H (hardened) equipment is the ruggedized version of the BMX

DDI 1603 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDI 1603 module is a 48 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or sink) module: its 16 input channels receive current from the sensors.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DDI 1603 and

BMX DDI 1603H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

35012474.19

Discrete Input/Output Modules

2-wire (DC), and 3-wire (DC) PNP any type, page 73

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DDI 1603 and BMX

DDI 1603H modules:

Module type

Operating temperature

48 VDC positive logic inputs

Nominal input values

Threshold input values

Input impedance

Response time

Reliability

BMX DDI 1603

BMX DDI 1603H

At 1

Voltage

Current

Voltage

Current

Voltage At 0

Current

Sensor supply

(including ripple)

At nominal U

Typical

Maximum

MTBF for continuous operation in hours at ambient temperature

(30°C) (86°F)

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

48 VDC

2.5 mA

≥ 34 V

> 2 mA (for U ≥ 34 V)

10 V

< 0.5 mA

36...60 V

19.2 kΩ

4 ms

7 ms

738 749

Reverse polarity

Fuse type

Input type

Internal

External

Protected

None

Fast blow fuse of 0.5 A

Current sink

Input type in compliance with IEC 61131-2 standard

2-wire / 3-wire proximity sensor compatibility (IEC 60947-

5-2 standard compliant)

Dielectric strength

Type 1

Resistance of insulation

Paralleling of inputs (1)

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at 24 V (-15% ...

+20%)

Power consumption 3.3 V

Error

On appearance

On disappearance

Typical

Maximum

Typical

1 500 V actual, 50 / 60 Hz for 1 min.

>10 MΩ (below 500 VDC)

Yes

> 36 VDC

< 24 VDC

1 ms < T < 3 ms

8 ms < T < 30 ms

76 mA

107 mA

47 mA Sensor supply consumption

Power dissipation

Maximum 60 mA

3.6 W max.

(1) This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy.

92 35012474.19

Discrete Input/Output Modules

NOTE: For the BMX DDI 1603H , the maximum value of the sensor power supply must not exceed 52.8 V when operated at 70 °C (158 °F).

WARNING

OVERHEATING MODULE

Do not operate the BMX DDI 1603H at 70 °C (158 °F) if the sensor power supply is greater than 52.8 V or less than 42.2 V.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Connecting the Module

At a Glance

The BMX DDI 1603 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

35012474.19

Discrete Input/Output Modules

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors.

94 power supply: 48 VDC fuse: fast blow fuse of 0.5A

35012474.19

Sensor Power Outage

Discrete Input/Output Modules

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282 .

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Discrete Input/Output Modules

BMX DDI 1604T Input Modules

What’s in This Chapter

Introduction...................................................................................................96

Characteristics ..............................................................................................96

Connecting the Module ..................................................................................98

Subject of this Section

This section presents the BMX DDI 1604T module, its characteristics, and explains how it is connected to the various sensors.

NOTE: There is no H version of this module.

Introduction

Function

The BMX DDI 1604T module is a 125 VDC discrete module connected via a 20pin terminal block. It is a positive logic (or sink) module: its 16 input channels receive current from the sensors.

NOTE: BMX DDI 1604T provides an extended temperature range, as listed in the

General Characteristics, page 97

topic of this chapter.

Illustration

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the module BMX DDI 1604T for use at altitude up to 2000 m (6560 ft). When the module operates above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

96 35012474.19

General Characteristics

Discrete Input/Output Modules

This table presents the general characteristics for the BMX DDI 1604T module:

Module type

Operating temperature

Temperature derating

Nominal input values

Threshold input values

Input impedance

Response time

Reliability

Reverse polarity

Fuse type

Dielectric strength

Resistance of insulation

Type of input

Paralleling of inputs

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at 125 VDC (-20% ...

+20%)

Power consumption 3.3 V

Sensor supply consumption

4-channel at 70°C

Sensor supply consumption

8-channel at 60°C

Sensor supply consumption

12-channel at 50°C

Sensor supply consumption

16-channel at -25...40°C

Power dissipation

I/O LED off

I/O LED on

On appearance

On disappearance

Typical

Maximum

Typical

Maximum

Typical

Maximum

Typical

Maximum

Typical

Maximum

At 1

Voltage

Current

Voltage

125 VDC positive logic inputs

-25...70 °C (-13...158 °F)

Apply the temperature derating curve (see the graph below the table).

125 VDC

2.4 mA

≥ 88 VDC

Current

Voltage

> 2 mA (for U ≥ 88 V)

36 VDC At 0

Current

Sensor supply (including ripple for standard module)

< 0.5 mA

100...150 V (156 V including ripple)

At nominal U

Typical

Maximum

MTBF for continuous operation in hours at ambient temperature 30

°C (86 °F)

50 kΩ

5 ms

9 ms

888 402

Internal

External

Protected

None

Fast blow fuse of 0.5 A

2500 VDC for 1 min.

>10 MΩ (below 500 VDC)

Current sink

Yes

> 100 VDC

< 80 VDC

8 ms < T < 30 ms

1 ms < T < 5 ms

76 mA

107 mA

1.85 W

2.85 W

3.07 W

4.61 W

4.29 W

6.37 W

5.51 W

8.13 W

3.2 W max. at 70 °C

5.0 W max. at 60 °C

6.7 W max. at 50 °C

35012474.19

Discrete Input/Output Modules

Input operating voltage range

Maximum input voltage

8.5 W max. at 40 °C

88...150 VDC

156 VDC (including ripple)

The following graph shows the temperature derating of BMX DDI 1604T.

NOTE: For the BMX DDI 1604T , the maximum value of the sensor power supply must not exceed 150 V when operated at 70 °C (158 °F).

WARNING

OVERHEATING MODULE

Do not operate the BMX DDI 1604T at 70 °C (158 °F) if the sensor power supply is greater than 150 V or less than 100 V.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Connecting the Module

At a Glance

The BMX DDI 1604T module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels.

98 35012474.19

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

Discrete Input/Output Modules

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

35012474.19

Discrete Input/Output Modules

The following diagram shows the connection of the module to the sensors.

Fuse Fast blow fuse of 0.5 A

Sensor Power Outage

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

100 35012474.19

Introduction................................................................................................. 102

Discrete Input/Output Modules

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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101

Discrete Input/Output Modules

BMX DDI 3203 Input Modules

What’s in This Chapter

Characteristics ............................................................................................ 102

Connecting the Module ................................................................................ 104

This section presents the BMX DDI 3203 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DDI 3203H (hardened) equipment is the ruggedized version of the BMX

DDI 3203 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDI 3203 module is a 48 VDC discrete module connected via a 40-pin terminal block. It is a positive logic (or sink) module: its 32-input channels receive current from the sensors.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DDI 3203 and

BMX DDI 3203H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

102 35012474.19

BMX DDI 3203 Input Modules

General Characteristics

Discrete Input/Output Modules

This table presents the general characteristics for the BMX DDI 3203 and BMX

DDI 3203H modules.

Module type

Operating temperature

BMX DDI 3203

BMX DDI 3203 H

48 VDC positive logic inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

Nominal input values Voltage 48 VDC

Current 2.3 mA

Voltage ≥ 30 V Threshold input values

At 1

Input impedance

Response time

Reliability

At 0

Current > 2 mA (for U ≥ 30 V)

Voltage ≤ 10 V

Current < 1.5 mA (for U ≤ 10 V)

Sensor supply

(including ripple)

38...60 V at nominal U typical maximum

MTBF in hours at ambient temperature 30 °C

(86 °F)

20.96 kΩ

4 ms

7 ms

706 489

Reverse polarity

Fuse type

Protected

Internal

External

None

Fast blow fuse of 0.5 A

Current sink Input type

Input type in compliance with IEC 61131-2 standard

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Dielectric strength

Type 3

2-wire (DC), and 3-wire (DC) PNP any type, page

Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min.

Between channel groups

500 VDC

Resistance of insulation >10 MΩ (below 500 VDC)

Yes Paralleling of inputs (1)

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at 24 V (-15% ...

+20%)

Power consumption

3.3 V

Power consumption

24 V

Error on appearance on disappearance

Typical

Maximum

Typical

Sensor supply consumption (2)

Maximum

Typical

Maximum

Power dissipation

> 36 VDC

< 24 VDC

1 ms < T < 3 ms

8 ms < T < 30 ms

100 mA

130 mA

110 mA

125 mA

4.6 mA

5.2 mA

6 W max.

35012474.19

103

Discrete Input/Output Modules

BMX DDI 3203 Input Modules

Temperature derating for BMX DDI 3203 None

(1) This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy.

(2) The BMX DDI 3203(H) module has a maximum value of 52.8 V when operated above 60 ºC

(140 ºF).

WARNING

OVERHEATING MODULE

Do not operate the BMX DDI 3203 H above 60 °C (140 °F) if the sensor power supply is greater than 52.8 V.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Connecting the Module

At a Glance

The BMX DDI 3203 module is fitted with a removable 40-pin terminal block for the connection of thirty-two input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

Fuse

Sensor supply and voltage monitoring

Sensor

Input %I(0..n)

Entry Module

104 35012474.19

BMX DDI 3203 Input Modules

Module Connection

Discrete Input/Output Modules

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the sensors to the module.

1 fast blow fuse of 0.5A

2 Sensor power supply (SPS) 48 VDC

Sensor Power Outage

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282 .

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

35012474.19

105

Discrete Input/Output Modules

BMX DDI 3232 Input Modules

What’s in This Chapter

Introduction................................................................................................. 106

Characteristics ............................................................................................ 106

Connecting the Module ................................................................................ 108

This section presents the BMX DDI 3232 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DDI 3232H (hardened) equipment is the ruggedized version of the BMX

DDI 3232 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDI 3232 module is a 12 VDC/24 VDC discrete module connected via a

40-pin terminal block. It is a positive or negative logic (sink or source) module: its

32-input channels receive current from the sensors.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DDI 3232 and

BMX DDI 3232H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

106 35012474.19

2-wire (DC), and 3-wire (DC), page 73

General Characteristics

Discrete Input/Output Modules

This table presents the general characteristics for the BMX DDI 3232 and

BMX DDI 3232H modules.

Module type 12 VDC/24 VDC positive or negative logic inputs

0...60 ºC (32...140 ºF) Operating temperature

BMX DDI 3232

Nominal input values

Threshold input values

BMX DDI 3232H -25...70 ºC (-13...158 ºF)

Voltage 12 VDC/24 VDC

At 1

Current 3.3 mA

Voltage ≥ 10 V (sink) or ≤ –10 V (source)

At 0

Current ≥ 2 mA

Voltage ≤ 5 V (sink) or ≥ -5 V (source)

Current ≤ 1.5 mA

10.8V...30V

Sensor supply

(including ripple for standard module)

Input impedance

Response time

Reliability

At nominal U

Typical

Maximum

MTBF in hours at ambient temperature 30 °C

(86 °F)

7.27 kΩ

4 ms

7 ms

700 785

Reverse polarity

Fuse type Internal

External

Input type

IEC 61131-2 compliance (24 VDC input)

Protected

None

1 fast blow fuse of 0.5 A

Current sink/source

Type 3

— IEC 61131-2 compliance (12 VDC input)

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Dielectric strength

Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min.

Between channel groups

1500 V actual, 50 / 60 Hz for 1 min.

Resistance of insulation

Paralleling of inputs (1)

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at 24 V (-15% ...

+20%)

Power consumption

3.3 V

Power consumption

24 V

Error

On appearance

On disappearance

Typical

Maximum

Typical

Sensor supply consumption (2)

Maximum

Typical

Maximum

>10 MΩ (below 500 VDC)

Yes

> 19VDC

< 14 VDC

1 ms < T < 3 ms

8 ms < T < 30 ms

100 mA

130 mA

7.6mA

11.5 mA

110 mA

125 mA

35012474.19

107

Discrete Input/Output Modules

109 for additional information about usage of the power monitoring function

Power dissipation

Temperature derating for BMX DDI 3203

4.7 W max.

None

(1) This characteristic is used to connect several inputs to the same module in parallel or to different modules for input redundancy.

NOTE: The power monitoring is effective only when the group input shares the same power supply. The module is able to customize sink/source by channel in case the power supply monitor function is disabled. Refer to the topic

, page

and power supply connections.

NOTE: Confirm that the sensor power supply function is disabled in a 12 VDC application.

Connecting the Module

At a Glance

The BMX DDI 3232 is fitted with a removable 40-pin terminal block for the connection of thirty-two input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

Fuse Sensor supply and voltage monitoring

Sensor

Input %I(0..n)

Entry Module

The following diagram shows the circuit of a direct current input (negative logic).

108 35012474.19

Discrete Input/Output Modules

Sensor supply and voltage monitoring

Sensor

Input %I(0..n)

Fuse

Entry

Module

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

WARNING

EQUIPMENT DAMAGE

• Do not connect SPS 1/2 terminal to more than one power supply.

• In case of multiple power supplies in the same group of channels, disconnect

SPS 1/2 terminal and disable the power supply monitoring function.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

The following diagrams show the connection of the module to the sensors:

35012474.19

109

Discrete Input/Output Modules

Negative logic (source) Positive logic (sink)

Run Err I/O

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31

I11

I13

I15

SPS 1

I17

I19

I21

I23

I25

I27

I29

I31

SPS 2

I10

I12

I14

Com 1

I16

I18

I20

I22

I24

I26

I28

I30

Com 2

1 fast blow fuse of 0.5A

2 Sensor power supply (SPS) 12 VDC/24 VDC

Run Err I/O

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31

I11

I13

I15

SPS 1

I17

I19

I21

I23

I25

I27

I29

I31

SPS 2

Com 2

I10

I12

I14

Com 1

I16

I18

I20

I22

I24

I26

I28

I30

110 35012474.19

Discrete Input/Output Modules

The following diagram shows an example of mixed sink/source input:

Run Err I/O

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31

I10

I11

I13

I12

I14

I15

SPS 1

I17

Com 1

I16

I19

I21

I23

I25

I27

I29

I31

38 SPS 2

40 SPS 2

Com 2

I18

I20

I22

I24

I26

I28

I30

1 fast blow fuse of 0.5A

2 Sensor power supply (SPS) 12 VDC/24 VDC

NOTE: In the above example, inputs of group 1 are in positive or negative logic (sink or source), whereas inputs of group 2 are only in positive logic

(sink).

SPS 1 and SPS 2 terminals are not connected and power supply monitoring should be disabled for both groups.

Sensor Power Outage

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

35012474.19

111

Discrete Input/Output Modules

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

112 35012474.19

Introduction................................................................................................. 113

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 114

Connecting the Module ................................................................................ 115

Subject of this Section

This section presents the BMX DAI 1602 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DAI 1602H (hardened) equipment is the ruggedized version of the BMX

DAI 1602 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DAI 1602 module is a 24 VAC discrete module connected via a 20-pin terminal block. This module has 16 input channels that operate on alternating current.

This module can also be used with 24 VDC, with positive or negative logic.

35012474.19

113

Discrete Input/Output Modules

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DAI 1602 and

BMX DAI 1602H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DAI 1602 and BMX

DAI 1602H modules:

BMX DAI 1602(H) Module

Nominal input values

Threshold input values At 1

At 0

Voltage

Current

Frequency

Voltage

Current

Voltage

Current

Frequency

Input impedance

Response time

Sensor supply (including ripple)

Peak of current on enabling

(at nominal U)

At nominal U and f = 55 Hz

Activation

Deactivation

Input type

Input type in compliance with IEC 61131-2 standard

2-wire / 3-wire proximity sensor compatibility (IEC 60947-

5-2 standard compliant)

5 mA

24 VAC inputs

24 VAC

3 mA

50/60Hz

≥ 15 V

≥ 2 mA

≤ 5 V

≤ 1 mA

47 Hz to 63 Hz

20...26 V

6 kΩ

15 ms

20 ms

Resistive

Type 1

2-wire (DC), and 3-wire (DC) any type, page

Reliability

Dielectric strength

Resistance of insulation

Fuse type

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at 24 V (-15% ... +20%)

Power consumption 3.3 V

24 VDC inputs

24 VDC

3.9 mA

(n/a)

≥ 15 V

≥ 2 mA

≤ 5 V

≤ 0.5 mA

(n/a)

19...30 V

(n/a)

MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

1 307 702

Internal

External

Error

On appearance

On disappearance

Typical

Maximum

1500 V actual, 50 / 60 Hz for 1 min.

>10 MΩ (below 500 VDC)

None

Fast blow fuse of 0.5 A

> 18 V

< 14 V

20 ms < T < 50 ms

5 ms < T < 15 ms

76 mA

107 mA

114 35012474.19

BMX DAI 1602(H) Module

Sensor supply consumption

Power dissipation

Operating temperature

Typical

Maximum

BMX DAI 1602

BMX DAI 1602H

Discrete Input/Output Modules

24 VAC inputs 24 VDC inputs

1.45 mA

1.8 mA

3 W max.

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

Connecting the Module

At a Glance

The BMX DAI 1602 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

35012474.19

115

Discrete Input/Output Modules

Module Connection (AC Power Supply)

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors, using an AC power supply.

116 power supply: 24 VAC fuse: fast blow fuse of 0.5A

35012474.19

Introduction................................................................................................. 118

Module Connection (DC Power Supply)

Discrete Input/Output Modules

This module can also be used with 24 VDC, with positive or negative logic.

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors, using a DC power supply.

power supply: 24 VDC fuse: fast blow fuse of 0.5A

35012474.19

117

Discrete Input/Output Modules

BMX DAI 1603 Input Modules

What’s in This Chapter

Characteristics ............................................................................................ 118

Connecting the Module ................................................................................ 120

Subject of this Section

This section presents the BMX DAI 1603 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DAI 1603H (hardened) equipment is the ruggedized version of the BMX

DAI 1603 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DAI 1603 module is a 48 VAC discrete module connected via a 20-pin terminal block. This module has 16 input channels that operate on alternating current.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DAI 1603 and

BMX DAI 1603H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

118 35012474.19

BMX DAI 1603 Input Modules

Discrete Input/Output Modules

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DAI 1603 and BMX

DAI 1603H modules:

Module type

Operating temperature

Nominal input values

BMX DAI 1603

BMX DAI 1603H

At 1

Voltage

Current

Frequency

Voltage

48 VAC inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

48 VAC

5 mA

50/60Hz

≥ 34 V Threshold input values

Sensor supply consumption

Power dissipation

At 0

Current

Voltage

Current

Frequency

Sensor supply (including ripple)

≥ 2 mA

≤ 10 V

≤ 1 mA

47 Hz to 63 Hz

40...52 V

Peak of current on enabling

(at nominal U)

Input impedance

Response time

At nominal U and f = 55 Hz

Activation

Deactivation

Input type

Input type in compliance with IEC 61131-2 standard

Sensor voltage: monitoring response time at 24 V (-15%

... +20%)

Power consumption 3.3 V

Internal

External

Error

On appearance

On disappearance

Typical

95 mA

Resistance of insulation

Fuse type

Sensor voltage: monitoring threshold

9 kΩ

10 ms

20 ms

Capacitive

Type 3

BMX DAI 1603 Input Modules

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-

2 standard compliant)

Reliability MTBF for continuous operation in hours at ambient temperature 30 °C

(86 °F)

Dielectric strength

1 303 645

1500 V actual, 50 / 60 Hz for 1 min.

>10 MΩ (below 500 VDC)

None

Fast blow fuse of 0.5 A

> 36 V

< 24 V

20 ms < T < 50 ms

5 ms < T < 15 ms

76 mA

Maximum

Typical

Maximum

107 mA

466 mA

846 mA

4 W max.

35012474.19

119

Discrete Input/Output Modules

Connecting the Module

At a Glance

The BMX DAI 1603 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

120 35012474.19

BMX DAI 1603 Input Modules

Discrete Input/Output Modules

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors.

35012474.19

power supply: 48 VAC fuse: fast blow fuse of 0.5A

121

Discrete Input/Output Modules

BMX DAI 1604 Input Modules

What’s in This Chapter

Introduction................................................................................................. 122

Characteristics ............................................................................................ 122

Connecting the Module ................................................................................ 124

Subject of this Section

This section presents the BMX DAI 1604 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DAI 1604H (hardened) equipment is the ruggedized version of the BMX

DAI 1604 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DAI 1604 module is a 100...120 VAC discrete module connected via a

20-pin terminal block. This module has 16 input channels that operate on alternating current.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DAO 1604 and

BMX DAO 1604H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

122 35012474.19

BMX DAI 1604 Input Modules

Discrete Input/Output Modules

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DAO 1604 and BMX

DAO 1604H modules:

Module type

Operating temperature

Nominal input values

Threshold input values

BMX DAI 1604

BMX DAI 1604H

At 1

Voltage

Current

Frequency

Voltage

At 0

Current

Voltage

Current

Frequency

Sensor supply (including ripple)

Peak of current on enabling

(at nominal U)

Input impedance

Response time at nominal U and f = 55 Hz

Activation

Deactivation

Input type

Input type in compliance with IEC 61131-2 standard

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Reliability MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

Dielectric strength

100...120 VAC inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

100...120 VAC

5 mA

50/60Hz

≥ 74 V

≥ 2.5 mA

≤ 20 V

≤ 1 mA

47 Hz to 63 Hz

85...132 V

240 mA

13 kΩ

10 ms

20 ms

Capacitive

Type 3

BMX DAI 1604 Input Modules

1 303 067

Resistance of insulation

Fuse type

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at 24 V (-15% ...

+20%)

Power consumption 3.3 V

Sensor supply consumption

Internal

External

Error on appearance on disappearance typical maximum typical maximum

Power dissipation

1500 V actual, 50 / 60 Hz for 1 min.

>10 MΩ (below 500 VDC)

None

Fast blow fuse of 0.5 A

> 82 V

< 40 V

20 ms < T < 50 ms

5 ms < T < 15 ms

76 mA

107 mA

228 mA

510 mA

3.8 W max.

35012474.19

123

Discrete Input/Output Modules

Connecting the Module

At a Glance

The BMX DAI 1604 module is fitted with a removable 20-pin terminal block for the connection of sixteen input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

124 35012474.19

BMX DAI 1604 Input Modules

Discrete Input/Output Modules

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors.

35012474.19

power supply: 100...120 VAC fuse: fast blow fuse of 0.5A

125

Discrete Input/Output Modules

Introduction................................................................................................. 126

What’s in This Chapter

Characteristics ............................................................................................ 127

Connecting the Module ................................................................................ 129

Subject of this Section

This section presents the BMX DAI 1614 and BMX DAI 16142 module, their characteristics, and explains how they are connected to the various sensors.

Introduction

Function of the BMX DAI 1614 Module

The BMX DAI 1614 module is a 100...120 VAC discrete module connected via a

40-pin terminal block. This module has 16 input isolated channels that operate on alternating current.

NOTE: Using the BMX DAI 1614 module in an X80 remote drop requires to use an adapter module BM• CRA 312•• module with firmware version SV2.31

or any subsequent supporting version(s).

Function of the BMX DAI 16142 Module

The BMX DAI 16142 module is a fine-tuned version of BMX DAI 1614 but with most of its features. BMX DAI 16142 is at the same threshold level as the existing

Quantum modules at 60 Hz 100...120 VAC, which is intended to cover the upgrade need of Quantum installed base.

Ruggedized Version

The BMX DAI 1614H (hardened) equipment is the ruggedized version of the BMX

DAI 1614 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

126 35012474.19

Characteristics

Discrete Input/Output Modules

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DAI 1614, BMX

DAI 1614H, and BMX DAI 16142 for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DAI 1614 and BMX

DAI 1614H modules:

Module type

Operating temperature

Nominal input values

Threshold input values

BMX DAI 1614

BMX DAI 1614H

Voltage

Current

100...120 VAC inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

100...120 VAC

10.1 mA (max) @ 47...53 Hz

11.9 mA (max) @ 57...63 Hz

Frequency

At 1

50/60Hz

Voltage ≥ 79 V

At 0

Current ≥ 2 mA

Voltage ≤ 20 V

Frequency

Current ≤ 1 mA

47...63 Hz

Peak of current on enabling (at nominal U)

190 mA

132 Vrms @ 63 Hz Max channel input voltage

Input impedance

Response time at nominal U and f

= 55 Hz

Activation

Deactivation

Input type

Input type in compliance with IEC 61131-2 standard

2-wire / 3-wire proximity sensor compatibility (IEC

60947-5-2 standard compliant)

Reliability MTBF for continuous operation in hours at ambient temperature 30 °C

(86 °F)

Fuse type

Dielectric strength

Resistance of insulation

14 kΩ

10 ms

20 ms

Capacitive

Type 1

970 000

Internal

External

Channel to X-bus

None

Fast blow fuse of 0.25 A

1780 V actual, 50 / 60 Hz for 1 min.

Channel to channel 1780 V actual, 50 / 60 Hz for 1 min.

Channel to X-bus >10 MΩ (below 500 VDC)

Channel to channel >10 MΩ (below 500 VDC)

35012474.19

127

Discrete Input/Output Modules

128

Detection Function , page 131

Sensor voltage: monitoring threshold

Error on appearance Sensor voltage: monitoring response time at 24 V (-15% ...

+20%)

Power consumption 3.3 V on disappearance typical

Open wire detection: current threshold maximum

Error

Open wire shunt resistor recommendation

NOTE: The external shunt resistor is only required when the leakage current of the sensor (at OFF state) is less than 0.3 mA. Detailed resistor calculation is provided in the section

Open Wire

Power dissipation 4.3 W max.

> 85 V

< 40 V

20 ms < T < 50 ms

5 ms < T < 15 ms

76 mA

126 mA

> 0.3 mA

< 0.2 mA

200 KΩ (1W)

This table presents the general characteristics for the BMX DAI 16142 module:

Module type

Operating temperature

Nominal input values

Threshold input values

100...120 VAC inputs

BMX DAI 16142

Voltage

Current

0...60 ºC (32...140 ºF)

100...120 VAC

10.1 mA (max) @ 47...53 Hz

11.9 mA (max) @ 57...63 Hz

Frequency

At 1

50/60Hz

Voltage ≥ 85 V @ 47...53 Hz

≥ 70 V @ 57...63 Hz

At 0

Current ≥ 4 mA

Voltage ≤ 55 V @ 47...53 Hz

≤ 48 V @ 57...63 Hz

Max channel input voltage

Input impedance

Response time

Frequency

Current ≤ 3 mA

47...63 Hz

Peak of current on enabling (at nominal U)

190 mA at nominal U

Activation

Deactivation

132 Vrms @ 63 Hz

13.0 to 16.2 kΩ @ 47...53 Hz

11.0 to 13.4 kΩ @ 57...63 Hz

21 ms

35 ms

Capacitive Input type

Input type in compliance with IEC 61131-2 standard No type @ 47...53 Hz

Type 1 @ 57...63 Hz

2-wire / 3-wire proximity sensor compatibility (IEC

60947-5-2 standard compliant)

Reliability MTBF for continuous operation in hours at ambient temperature 30 °C

(86 °F)

Fuse type Internal

External

970 000

None

Fast blow fuse of 0.25 A

35012474.19

Detection Function , page 131

Discrete Input/Output Modules

Dielectric strength

Resistance of insulation

Sensor voltage: monitoring threshold

Channel to X-bus 1780 V actual, 50 / 60 Hz for 1 min.

Channel to channel 1780 V actual, 50 / 60 Hz for 1 min.

Channel to X-bus > 10 MΩ (below 500 VDC)

Channel to channel > 10 MΩ (below 500 VDC)

OK > 98 V @ 47...53 Hz

> 85 V @ 57...63 Hz

< 40 V

20 ms < T < 50 ms

5 ms < T < 15 ms

Sensor voltage: monitoring response time at 24 V (-15% ...

+20%)

Power consumption 3.3 V

Error on appearance on disappearance typical

Open wire detection: current threshold maximum

Error

Open wire shunt resistor recommendation

NOTE: The external shunt resistor is only required when the leakage current of the sensor (at OFF state) is less than 0.3 mA. Detailed resistor calculation is provided in the section

Open Wire

Power dissipation

76 mA

126 mA

> 0.3 mA

< 0.2 mA

200 KΩ (1W)

4.3 W max.

Connecting the Module

At a Glance

The BMX DAI 1614 and BMX DAI 16142 modules are fitted with a removable 40pin terminal block for the connection of 16 input channels.

35012474.19

129

Discrete Input/Output Modules

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

• Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

• Switch off the sensor and pre-actuator voltages before touching the shunt resistor for open wire detection.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

130 35012474.19

general characteristics table, page 127 .

Discrete Input/Output Modules

The following diagram shows the connection of the sensors to the module.

1 External resistor for open wire detection function (see detail below)

2 fast blow fuse of 0.25A

AC+ Input pin for IO supply monitoring function on channel 15 (see detail below)

NC not connected

Power supply: 100...120 Vac

NOTE: The maximum input voltage is 132 Vrms@63 Hz. Any over voltage will damage the module.

Open Wire Detection Function

The open wire detection function indicates the open wire error by detecting the leakage current of the sensor. The detection threshold values are given in the

If the leakage current of the sensor (at OFF state) is less than the OK threshold value (0.3 mA), then the open wire error might be reported even if the wire is not open. In order to avoid this, an external resistor is required to be added in parallel with the sensor. Refer to the

module connection, page 130

The recommended value for the external shunt resistor is 200 kΩ (1 W).

35012474.19

131

Discrete Input/Output Modules

Anyhow the maximum and minimum allowed for the external resistor can be calculated according the following method:

MIN is 85% of the nominal voltage according to IEC norm.

DETECT_OK

= 0.3 mA

DAI_MAX

= 17 kΩ (for 47 Hz) or 14 kΩ (for 57 Hz)

MAX is 110% of the nominal voltage according to the IEC norm.

THRESHOLD_OFF channel at 0).

= 1 mA (this is the maximum threshold current for digital input

DAI_MIN

= 14 kΩ (for 53 Hz) or 12 kΩ (for 63 Hz)

LEAKAGE_MAX is the maximum leakage current of the sensor at OFF state.

NOTE: Open wire detection limitations:

• If the external resistor value is greater than the maximum calculated resistance R

EXT_MAX

, the open wire error might be reported even if the wire is not open.

• If the external resistor value is less than the minimum calculated resistance R

EXT_MIN

, the corresponding digital input channel might see sensor state at 1 even if the sensor state is 0.

• If the supply monitoring function is active (see the description below) and there is a loss of IO power supply, the open wire detection fault is not refreshed in Control Expert.

Supply Monitoring Function

The BMX DAI 1614 and BMX DAI 16142 modules are a channel-to-channel isolated module, 16 channels get 16 common pins.

The module terminal block has only one supply monitor input (AC+) and its common pin is shared with the channel 15.

To extend the supply monitoring function to other channels, the common of the channel 15 needs to be connected to the common pins of the other channels. In consequence the channel-to-channel isolation will be given up.

By default the supply monitoring function is inactive. Refer to the chapter

Configuration , page 276

for detailed information.

The IO supply state is monitored as follows:

• When the IO supply is higher than 85 Vac, the EXT_PS_FLT bit is at 0 which means IO power supply is ok.

• When the IO supply is lower than 40 Vac, the EXT_PS_FLT bit is at 1 which means a detected error on IO power supply. All channel input values are forced to 0.

132 35012474.19

Introduction................................................................................................. 133

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 134

Connecting the Module ................................................................................ 135

Subject of this Section

This section presents the BMX DAI 1615 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

The BMX DAI 1615 module is a 200...240 VAC discrete module connected via a

40-pin terminal block. This module has 16 isolated input channels that operate on alternating current.

NOTE: Using the BMX DAI 1615 module in an X80 remote drop requires to use an adapter module BM• CRA 312•• module with firmware version SV2.31

or any subsequent supporting version(s).

Ruggedized Version

The BMX DAI 1615H (hardened) equipment is the ruggedized version of the BMX

DAI 1615 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

35012474.19

133

Discrete Input/Output Modules

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DAI 1615 and

BMX DAI 1615H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DAI 1615 and BMX

DAI 1615H module:

Module type

Operating temperature

Nominal input values

Resistance of insulation

Sensor voltage: monitoring threshold

BMX DAI 1615

BMX DAI 1615H

Channel to channel

Channel to X-bus

Channel to channel

Error

Voltage

Current

Threshold input values

At 1

Frequency

Voltage

Current

Voltage At 0

Current

Frequency

Peak of current on enabling (at nominal

Input impedance at nominal U and f = 55 Hz

Max channel input voltage

Response time Activation

Deactivation

Input type

Input type in compliance with IEC 61131-2 standard

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Reliability MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

Fuse type

Dielectric strength

Internal

External

Channel to X-bus

200...240 VAC inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

200...240 VAC

9.7 mA (max) @ 47...53 Hz

11.5 mA (max) @ 57...63 Hz

50/60Hz

≥ 164 V

≥ 3 mA

≤ 40 V

≤ 2 mA

47...63 Hz

380 mA

30 kΩ

264 Vrms @ 63 Hz

10 ms

20 ms

Capacitive

Type 1

970 000

None

Fast blow fuse of 0.25 A

1780 V rms, 50 / 60 Hz for 1 min.

>10 MΩ (below 500 VDC)

> 170 V

< 80 V

134 35012474.19

Open Wire Detection Function , page 137 .

Sensor voltage: monitoring response time

Power consumption

3.3 V on appearance on disappearance typical

Open wire detection: current threshold maximum

Erro

Open wire shunt resistor recommendation

NOTE: The external shunt resistor is only required when the leakage current of the sensor (at OFF state) is less than 0.3

mA. Detailed resistor calculation is provided in the section

Power dissipation

Discrete Input/Output Modules

20 ms < T < 50 ms

5 ms < T < 15 ms

76 mA

126 mA

> 0.3 mA

< 0.2 mA

200 KΩ (1W)

4.3 W max.

Connecting the Module

At a Glance

The BMX DAI 1615 module is fitted with a removable 40-pin terminal block for the connection of input channels.

35012474.19

135

Discrete Input/Output Modules

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

• Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

• Switch off the sensor and pre-actuator voltages before touching the shunt resistor for open wire detection.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

136 35012474.19

general characteristics table, page 134 .

Discrete Input/Output Modules

The following diagram shows the connection of the sensors to the module.

1 External resistor for open wire detection function (see detail below)

2 fast blow fuse of 0.25 A

AC+ Input pin for IO supply monitoring function on channel 15 (see detail below)

NC not connected

Power supply: 220...240 Vac

NOTE: The maximum input voltage is 264 Vrms@63 Hz. Any over voltage will damage the module.

Open Wire Detection Function

The open wire detection function indicates the open wire error by detecting the leakage current of the sensor. The detection threshold values are given in the

module connection, page 136

The recommended value for the external shunt resistor is 200 kΩ (1 W).

35012474.19

137

Discrete Input/Output Modules

Anyhow the maximum and minimum allowed for the external resistor can be calculated according the following method:

MIN is 85% of the nominal voltage according to IEC norm.

DETECT_OK

= 0.3 mA

DAI_MAX

= 39 kΩ (for 47 Hz) or 32 kΩ (for 57 Hz)

MAX is 110% of the nominal voltage according to the IEC norm.

THRESHOLD_OFF channel at 0).

= 2 mA (this is the maximum threshold current for digital input

DAI_MIN

= 28 kΩ (for 53 Hz) or 24 kΩ (for 63 Hz)

LEAKAGE_MAX is the maximum leakage current of the sensor at OFF state.

NOTE: Open wire detection limitations:

• If the external resistor value is greater than the maximum calculated resistance R

EXT_MAX

, the open wire error might be reported even if the wire is not open.

• If the external resistor value is less than the minimum calculated resistance R

EXT_MIN

, the corresponding digital input channel might see sensor state at 1 even if the sensor state is 0.

• If the supply monitoring function is active (see the description below) and there is a loss of IO power supply, the open wire detection fault is not refreshed in Control Expert.

Supply Monitoring Function

The BMXDAI1615 module is a channel-to-channel isolated module, 16 channels get 16 common pins.

The module terminal block has only one supply monitor input (AC+) and its common pin is shared with the channel 15.

By default the supply monitoring function is inactive. Refer to the chapter

Configuration , page 276

for detailed information.

The IO supply state is monitored as follows:

• When the IO supply is higher than 170 Vac, the EXT_PS_FLT bit is at 0 which means IO power supply is ok.

• When the IO supply is lower than 80 Vac, the EXT_PS_FLT bit is at 1 which means a detected error on IO power supply. All channel input values are forced to 0.

138 35012474.19

Introduction................................................................................................. 139

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 139

Connecting the Module ................................................................................ 141

Subject of this Section

This section presents the BMX DAI 0805 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DAI 0805H (hardened) equipment is the ruggedized version of the BMX

DAI 0805 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DAI 0805 module is a 200...240 VAC discrete module connected via a

20-pin terminal block. This module has 8 input channels that operate on alternating current.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DAI 0805 and

BMX DAI 0805H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

35012474.19

139

Discrete Input/Output Modules

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DAI 0805 and BMX

DAI 0805H module:

Module type

Operating temperature

Absolute maximum input

Nominal input values

BMX DAI 0805

BMX DAI 0805H

Continuous

10s

1 cycle

Voltage

Current

Threshold input values At 1

Frequency

Voltage

Current

Voltage At 0

Current

Frequency

Sensor supply (including ripple)

Peak of current on enabling (at nominal U)

Input impedance

Response time at nominal U and f = 55 Hz

Activation

Deactivation

Input type

Input type in compliance with IEC 61131-2 standard

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Reliability MTBF for continuous operation in hours at ambient temperature 30 °

C (86 °F)

Fuse type Internal

External

Dielectric strength

Resistance of insulation

Sensor voltage: monitoring threshold

Error on appearance Sensor voltage: monitoring response time on disappearance

Power consumption 3.3 V typical maximum

200...240 VAC inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

264 VAC

300 VAC

400 VAC

200...240 VAC

10.40 mA (for U=220 V at 50

Hz)

50/60Hz

≥ 159 V

> 6 mA (for U=159)

≤ 40 V

≤ 4 mA

47 Hz to 63 Hz

170...264 V

480 mA

21 kΩ

10 ms

20 ms

Capacitive

Type 2

1 730 522

None

Fast blow fuse of 0.5 A

1500 V rms, 50 / 60 Hz for 1 min.

>10 MΩ (below 500 VDC)

> 164 V

< 80 V

20 ms < T < 50 ms

5 ms < T < 15 ms

76 mA

126 mA

140 35012474.19

Sensor supply consumption

Power dissipation typical maximum

Discrete Input/Output Modules

93.60 mA

154.80 mA

4.73 W max.

Connecting the Module

At a Glance

The BMX DAI 0805 module is fitted with a removable 20-pin terminal block for the connection of eight input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

35012474.19

141

Discrete Input/Output Modules

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors.

142 power supply: 200...240 VAC fuse: fast blow fuse of 0.5A

35012474.19

Introduction................................................................................................. 143

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 143

Connecting the Module ................................................................................ 145

Subject of this Section

This section presents the BMX DAI 0814 module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

The BMX DAI 0814 module is a 100...120 Vac discrete module connected via a

20-pin terminal block. The module has 8 isolated input channels that operate on alternating current.

Illustration

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the module BMXDAI0814 for use at altitude up to 2000 m (6560 ft). When the module operates above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to the Operating and Storage Conditions topic in the

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications user guide (https://www.se.com/us/en/download/document/EIO0000002726/).

General Characteristics

This table presents the general characteristics for the BMX DAI 0814 module:

35012474.19

143

Discrete Input/Output Modules

Module type

Operating temperature

Nominal input values

Threshold input values At 1

Voltage

Current

Frequency

Voltage

At 0

Current

Voltage

Current

Frequency

Sensor supply (including ripple)

Peak of current on enabling (at nominal U)

Input impedance

Response time at nominal U and f = 55 Hz

Activation

Deactivation

Input type

Input type in compliance with IEC 61131-2 standard

2-wire / 3-wire proximity sensor compatibility (IEC 60947-

5-2 standard compliant)

Reliability MTBF for continuous operation in hours at ambient temperature

30 °C (86 °F)

Fuse type Internal

External

Power consumption 3.3 V typical

Dielectric strength maximum

Channel to Bus

Channel to Channel

Resistance of insulation

Channel to Bus

Channel to Channel

Power dissipation

100...120 Vac inputs

0...60 ºC (32...140 ºF)

100...120 Vac

5 mA

50/60Hz

≥ 74 V

≥ 2.5 mA

≤ 20 V

≤ 1 mA

47 Hz to 63 Hz

85...132 V

240 mA

13 kΩ

10 ms

20 ms

Capacitive

Type 3

1700000

None

Fast blow fuse of 0.25 A

61 mA

112 mA

1780 V actual, 50 / 60 Hz for 1 min.

>10 MΩ (below 500 VDC)

2.35 W max.

144 35012474.19

Connecting the Module

At a Glance

Discrete Input/Output Modules

The BMX DAI 0814 module is fitted with a removable 20-pin terminal block for the connection of eight input channels.

Input Circuit Diagram

The following diagram shows the circuit of an alternating current input.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

35012474.19

145

Discrete Input/Output Modules

CAUTION

LOSS OF INPUT FUNCTION

Install the correct type of fuse with the correct rating.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the sensors to the module.

power supply: 100...120 VAC fuse: fast blow fuse of 0.25A

NC not connected

146 35012474.19

Introduction................................................................................................. 147

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 148

Connecting the Module ................................................................................ 149

Subject of this Section

This section presents the BMX DDI 3202 K module, its characteristics and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DDI 3202KH (hardened) equipment is the ruggedized version of the

BMX DDI 3202K (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDI 3202 K module is a 24 VDC discrete module connected via a 40-pin connector. It is a positive logic (or sink) module: its 32 input channels receive current from the sensors.

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Discrete Input/Output Modules

Characteristics

2-wire (DC), and 3-wire (DC) PNP any type, page

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DDI 3202K and

BMX DDI 3202KH for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DDI 3202 K and BMX

DDI 3202 KH modules.

Module type

Operating temperature

Nominal input values

24 VDC positive logic inputs

0...60 ºC (32...140 ºF) BMX DDI 3202 K

BMX DDI 3202 KH -25...70 ºC (-13...158 ºF)

At 1

Voltage 24 VDC

Current 2.5 mA

Voltage ≥ 11 V Threshold input values

Input impedance

Response time

Input type

Fuse type

Current > 2 mA (for U ≥ 11 V)

Voltage 5 V At 0

Current < 0.5 mA

Sensor supply

(including ripple)

19...30 V (possible up to 34 V, limited to 1 hour/ day) at nominal U typical maximum

Input type in compliance with IEC 61131-2 standard

Reverse polarity

Internal

External

9.6 kΩ

4 ms

7 ms

Current sink

Type 1

Protected

None

1 fast blow fuse of 0.5 A for each 16-channel group

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Dielectric strength

Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min.

Between channel groups

500 VDC

Resistance of insulation

Paralleling of inputs

Reliability

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response

MTBF in hours at ambient temperature 30 °C

(86 °F)

Error on appearance

>10 MΩ (below 500 VDC)

696 320

> 18 VDC

< 14 VDC

1 ms < T < 3 ms

148 35012474.19

Discrete Input/Output Modules time at 24 V (-15% ...

+20%)

Power consumption

3.3 V

Sensor supply consumption

Power dissipation on disappearance typical maximum typical maximum

8 ms < T < 30 ms

121 mA

160 mA

92 mA

145 mA

3.9 W max.

NOTE: For the BMX DDI 3202 KH , confirm that the maximum value of the sensor power supply does not exceed 26.4 V and the minimum value is not less than 21.1 V when operated within 60...70 °C (140...158 °F).

WARNING

OVERHEATING MODULE

Do not operate the BMX DDI 3202 KH within 60...70 °C (140...158 °F) if the sensor power supply is greater than 26.4 V or less than 21.1 V.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Connecting the Module

At a Glance

The BMX DDI 3202 K module is fitted with a 40-pin connector for the connection of thirty-two input channels.

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Discrete Input/Output Modules

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

150 35012474.19

Discrete Input/Output Modules

The following diagram shows the connection of the module to the sensors.

Run

1 2

9 10

Err I/O

3 4 5 6 7

11 12 13 14 15

17 18

25 26

19 20 21 22

27 28 29 30

I6 I7

I8 I9

I10

I11

I12

I13

I14

I15

SPS1+

SPS1-

SPS1+

SPS1-

I16 I17

I18 I19

I20 I21

I22

I23

I24 I25

I26 I27

I28 I29

I30 I31

SPS2+ SPS2-

SPS2+

SPS2-

Fuse

SPS1+ SPS1-

SPS2+ SPS2power supply: 24 VDC fuse: fast blow fuse of 0.5 A for each 16-channel group

SPS: sensor power supply

Sensor Power Outage

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282 .

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

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Discrete Input/Output Modules

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

152 35012474.19

Introduction................................................................................................. 153

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 154

Connecting the Module ................................................................................ 155

Subject of this Section

This section presents the BMX DDI 6402 K module, its characteristics, and explains how it is connected to the various sensors.

Introduction

Function

Ruggedized Version

The BMX DDI 6402KH (hardened) equipment is the ruggedized version of the

BMX DDI 6402 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDI 6402 K module is a 24 VDC discrete module connected via two 40pin connectors. It is a positive logic (or sink) module: its 64 input channels receive current from the sensors.

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Discrete Input/Output Modules

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DDI 6402K and

BMX DDI 6402KH for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DDI 6402 K and BMX

DDI 6402 KH modules.

Module type

Operating temperature

Nominal input values

Threshold input values

BMX DDI 6402K

BMX DDI 6402KH

Voltage

At 1

At 0

Current

Voltage

Sensor supply (including ripple) at nominal U typical maximum

24 VDC positive logic inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

24 VDC

0.6 mA

≥ 15 V

≤ 4 V

19...30 V (possible up to 34 V, limited to 1 hour/day)

Input impedance

Response time

Reverse polarity

Fuse type

40 kΩ

4 ms

7 ms

Protected

None

1 fast blow fuse of 0.5 A for each 16-channel group

Internal

External

Type of input

Input type in compliance with IEC 61131-2 standard

Current sink

No type

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Dielectric strength

No compatibility (only 1 contact per sensor allowed)

Primary/Secondary 1500 V actual, 50 / 60 Hz for 1 min

Between channel groups 500 VDC

Resistance of insulation

Paralleling of inputs

Reliability MTBF for continuous operation in hours at ambient temperature 30 °

C (86 °F)

>10 MΩ (below 500 VDC)

342 216

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at 24

V (-15% ... +20%)

Power consumption 3.3 V

Sensor supply consumption

Error on appearance on disappearance typical maximum typical

> 18 V

< 14 V

1 ms < T < 3 ms

8 ms < T < 30 ms

160 mA

226 mA

96 mA

154 35012474.19

Power dissipation

Connecting the Module maximum 125 mA

4.3 W max.

Discrete Input/Output Modules

At a Glance

The BMX DDI 6402 K module is fitted with two 40-pin connectors for the connection of sixty-four input channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

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Discrete Input/Output Modules

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors.

(1)

SPS3+ SPS3-

(1)

SPS4+ SPS4-

I32

I33

I34

I35

I36

I37

I38

I39

I40

I41

I42

I43

I44

I45

I46

I47

SPS3+

SPS3-

SPS3+

SPS3-

I48

I49

I50 I51

I52 I53

I54 I55

I56 I57

I58 I59

I60

I62

SPS4+

I61

I63

SPS4-

SPS4+

SPS4-

Run

1 2

Err I/O +32

3 4 5 6 7

8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31

I8 I9

I10

I11

I12

I13

I14

I15

SPS1+

SPS1-

SPS1+

SPS1-

I16

I17

I18 I19

I20 I21

I22

I23

I24 I25

I26 I27

I28 I29

I30

SPS2+

I31

SPS2-

SPS2+

SPS2power supply: 24 VDC fuse: fast blow fuse of 0.5 A for each 16-channel group

SPS: sensor power supply

(1)

SPS1+ SPS1-

(1)

SPS2+ SPS2-

156 35012474.19

Sensor Power Outage

Discrete Input/Output Modules

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282 .

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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157

Discrete Input/Output Modules

Introduction................................................................................................. 158

What’s in This Chapter

Characteristics ............................................................................................ 158

Connecting the Module ................................................................................ 160

Subject of this Section

This section presents the BMX DDO 1602 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DDO 1602H (hardened) equipment is the ruggedized version of the

BMX DDO 1602 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDO 1602 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a positive logic (or source) module: its 16 output channels provide current to the pre-actuators.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DDO 1602 and

BMX DDO 1602H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

158 35012474.19

Discrete Input/Output Modules

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DDO 1602 and BMX

DDO 1602H modules:

Module type

Operating temperature

Temperature derating

Nominal values

Threshold values

BMX DDO 1602

BMX DDO 1602H

Voltage

Current

Voltage (including ripple)

24 VDC positive logic static outputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

Apply the

24 VDC

0.5 A

19...30 V (34 V possible for 1 hour/day)

0.625 A

10 A

6 W

Current/channel

Current/module

Maximum Power of tungsten filament lamp

Leakage current

Voltage drop

At 0

At 1 minimum Load impedance

Response time (1)

Reliability MTBF for continuous operation in hours at ambient temperature 30 °C

(86°F)

Frequency of switching to inductive load

Paralleling of outputs

Compatibility with IEC 61131-2 DC direct inputs

Built-in protection against over voltage against inversions against short-circuits and overloads

Fuse type

Pre-actuator voltage: monitoring threshold

Pre-actuator voltage: monitoring response time

Power consumption 3.3 V

24 V pre-actuator consumption

(excluding load current)

Power dissipation

Dielectric strength

Internal

External

Error on appearance on disappearance typical maximum typical maximum

Output / ground or output / internal logic

< 0.5 mA

< 1.2 V

48 Ω

1.2 ms

392 285

0.5 / LI 2 Hz

Yes (maximum of 2)

Yes (type 3 and no type)

Yes, by Transil diode

Yes, by inverted diode (2)

Yes, by current limiter and electric circuit-breaker 1.5 In <

Id < 2 In

None

1 fast blow fuse of 6.3 A

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

79 mA

111 mA

23 mA

32 mA

4 W max.

1500 V actual, 50 / 60 Hz for 1 min.

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159

Discrete Input/Output Modules

Resistance of insulation >10 MΩ (below 500 VDC)

(1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet discharge time < L/R.

(2) Provide a fuse to the +24 V pre-actuator supply.

NOTE: For the BMX DDO 1602H , confirm that the maximum pre-actuator power supply does not exceed 26.4 V and the output current value does not exceed 0.55 A at 70 °C (158 °F).

Connecting the Module

At a Glance

The BMX DDO 1602 module is fitted with a removable 20-pin terminal block for the connection of sixteen output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

160 35012474.19

Module Connection

Discrete Input/Output Modules

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the pre-actuators.

35012474.19

power supply: 24 VDC fuse: fast blow fuse of 6.3 A pre-act: pre-actuator

161

Discrete Input/Output Modules

Introduction................................................................................................. 162

What’s in This Chapter

Characteristics ............................................................................................ 163

Connecting the Module ................................................................................ 164

Subject of this Section

This section presents the BMX DDO 1612 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DDO 1612H (hardened) equipment is the ruggedized version of the

BMX DDO 1612 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDO 1612 module is a 24 VDC discrete module connected via a 20-pin terminal block. It is a negative logic (or sink) module: its 16 output channels receive current from the pre-actuators.

162 35012474.19

Characteristics

Discrete Input/Output Modules

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DDO 1612 and

BMX DDO 1612H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DDO 1612 and BMX

DDO 1612H modules:

Module type

Operating temperature

Temperature derating

Nominal values

Threshold values

BMX DDO 1612

BMX DDO 1612H

Voltage

Current

Voltage (including ripple)

24 VDC negative logic static outputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

Apply the

24 VDC

0.5 A

19...30 V (34 V possible for 1 hour/day)

0.625 A

10 A

6 W Power of tungsten filament lamp

Leakage current

Residual voltage

Load impedance

Response time (1)

Reliability

Current/channel

Current/module

Maximum

At 0

At 1 minimum

MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

Frequency of switching to inductive load

Paralleling of outputs

Compatibility with DC inputs

Built-in protection (2) against over voltage against reverse polarity against short-circuits and overloads

Fuse type

Pre-actuator voltage: monitoring threshold

Pre-actuator voltage: monitoring response time

Internal

External

Error on appearance on disappearance

< 0.5 mA

< 1.2 V

48 Ω

1.2 ms

403 804

0.5 / LI 2 Hz

Yes (maximum of 3)

Yes (source and no type inputs)

Yes, by Transil diode

Yes, by reverse-mounted diode

Yes, by current limiter and electric circuit-breaker 1.5 In < Id

< 2 In

None

1 fast blow fuse of 6.3 A

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

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Discrete Input/Output Modules

Power consumption 3.3 V

24 V pre-actuator consumption

(Excluding load current)

Power dissipation

Dielectric strength typical maximum typical maximum

79 mA

111 mA

23 mA

32 mA

2.26 W max.

1500 V rms, 50 / 60 Hz for 1 min.

Output / ground or output / internal logic

Resistance of insulation >10 MΩ (below 500 VDC)

(1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet discharge time < L/R.

(2) Provide a fuse to the +24 V pre-actuator supply.

NOTE: For the BMX DDO 1612H , the maximum pre-actuator power supply must not exceed 26.4 V and the output current value must not exceed 0.55 A at 70 °C (158 °F).

Connecting the Module

At a Glance

The BMX DDO 1612 module is fitted with a removable 20-pin terminal block for the connection of sixteen output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (negative logic).

164 35012474.19

Module Connection

Discrete Input/Output Modules

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the pre-actuators.

35012474.19

power supply: 24 VDC fuse: fast blow fuse of 6.3 A pre-act: pre-actuator

165

Discrete Input/Output Modules

Introduction................................................................................................. 166

What’s in This Chapter

Characteristics ............................................................................................ 166

Connecting the Module ................................................................................ 168

Subject of this Section

This section presents the BMX DRA 0804T module, its characteristics, and explains how it is connected to the pre-actuators.

NOTE: There is no H version of this module.

Introduction

Function

The BMX DRA 0804T module is a 125 VDC discrete relay module connected via a

20-pin terminal block. Its 8 relay output channels operate on direct current.

NOTE: BMX DRA 0804T provides an extended temperature range, as listed in the

General Characteristics, page 167

topic of this chapter.

Illustration

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the module BMX DRA 0804T for use at altitude up to 2000 m (6560 ft). When the module operates above 2000 m

(6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

166 35012474.19

General Characteristics

Discrete Input/Output Modules

This table presents the general characteristics for the BMX DRA 0804T module:

Module type

Operating temperature

Rated voltage

Voltage range

Direct

Maximum switching current

Response time Activation

Deactivation

10 A capacitive Surge current maximum

Built-in protection

Against inductive over voltage in DC modes

Reliability against short-circuits and overloads

MTBF for continuous operation in hours at ambient temperature

30 °C (86 °F)

Power dissipation

Field to Bus (Dielectric strength)

(at 50/60 Hz for 1 min.)

Resistance of insulation

(at 500 VDC)

Power supply consumption

3.3 V

24 V (All channels stay at 1)

Typical

Maximum

Typical

Maximum

Point to point isolation

Output current

Mechanical operations

Relay outputs for direct current

-25...70 ºC (-13...158 ºF)

125 VDC

100...150 VDC

0.3 A

< 10 ms

< 10 ms t = 10 ms

None. Fit a discharge diode on each output.

None. Fit a fast-blow fuse of 0.5 A, 250 VDC for each relay.

2 683 411

3.17 W maximum

2000 V actual

>10 MΩ

40 mA

75 mA

101 mA

137 mA

1780 VAC rms

0.3 A at 125 VDC (resistive load) 100,000 ops.

minimum

0.1 A (L/R = 10 ms) 100,000 ops. minimum

20,000,000 minimum

35012474.19

167

Discrete Input/Output Modules

Connecting the Module

At a Glance

The BMX DRA 0804T module is fitted with a removable 20-pin terminal block for the connection of eight relay output channels.

Output Circuit Diagram

The following diagram shows the circuit of a relay output. Note the enlargement of the pre-actuator. It is recommended to install this type of protection on the terminals of each pre-actuator.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

168 35012474.19

The following diagram shows the connection of the module to the pre-actuators.

Discrete Input/Output Modules power supply: 125 VDC (100...150 VDC) fuse: 1 fast blow fuse of 0.5 A, 250 VDC for each relay

NC: not connected

NOTE: A Zener Diode voltage of 47V or slightly higher is recommended.

35012474.19

169

Discrete Input/Output Modules

Introduction................................................................................................. 170

What’s in This Chapter

Characteristics ............................................................................................ 171

Connecting the Module ................................................................................ 172

Subject of this Section

This section presents the BMX DRA 0805 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DRA 0805H (hardened) equipment is the ruggedized version of the

BMX DRA 0805 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DRA 0805 module is a 24 VDC or 24...240 VAC discrete module connected via a 20-pin terminal block. Its 8 relay output channels operate either on alternating current or direct current.

170 35012474.19

Characteristics

Discrete Input/Output Modules

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DRA 0805 and

BMX DRA 0805H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DRA 0805 and BMX

DRA 0805H modules:

Module type

Operating temperature

Rated voltage

Voltage range

Thermal current

Minimum switching load

Alternating current load in resistive mode (AC12)

Alternating current load in inductive mode (AC15)

BMX DRA 0805

BMX DRA 0805H

Direct

Alternating

Direct

Alternating

Voltage

Power

Maximum Power of

Hardened module at

70°C (158°F)

Voltage

Power

Relay outputs for alternating and direct current

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

24 VDC

24...240 VAC

10...34 VDC

19...264 VAC (47...63 Hz)

3 A

5 VDC / 10 mA

24 VAC 48 VAC

50 VA

30 VA

(5)

24 VAC

24 VA (4)

50 VA

110 VA

30 VA

66 VA

48 VAC

10 VA

24 VA

(6)

(4)

(6)

(4)

(10)

(8)

100...120

VAC

110 VA (6)

220 VA (4)

66 VA (6)

132 VA (4)

100...120

VAC

10 VA (11)

50 VA (7)

110 VA (2)

200...240

VAC

220 VA

132 VA

(6)

200...240

VAC

10 VA

50 VA

(11)

(9)

110 VA (6)

Maximum Power of

Hardened module at

70°C (158°F)

14.4 VA (4) 6 VA (10)

14.4 VA (8)

6 VA (11)

30 VA

66 VA

(7)

(2)

220 VA (1)

6 VA (11)

30 VA (9)

66 VA (6)

132 VA (1)

Direct current load in resistive mode

(DC12)

Voltage

Power

Maximum Power of

Hardened module at

70°C (158°F)

24 VDC

24 W (6)

40 W (3)

14.4 W (6)

24 W (3)

Direct current load in inductive mode

(DC13) (L:R=60 ms)

Voltage

Power

24 VDC

10 W (8)

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Discrete Input/Output Modules

Response time

Built-in protection

Reliability

Maximum Power of

Hardened module at

70°C (158°F)

Activation

Deactivation

Against inductive over voltage in AC modes

Against inductive over voltage in DC modes against shortcircuits and overloads

MTBF for continuous operation in hours at ambient temperature 30°C

(86°F)

24 W (6)

6 W (8)

14.4 W (6)

< 10 ms

< 8 ms

None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use.

None. Fit a discharge diode on each output.

None. Fit a fast-blow fuse of 3 A for each relay.

2 119 902

Power dissipation

Dielectric strength

(at 50/60 Hz for 1 min.)

2.7 W max.

2000 V actual

Resistance of insulation

(at 500 VDC)

>10 MΩ

Power supply consumption

3.3 V Typical 79 mA

Maximum

Typical

111 mA

24 V relay (12)

51 mA

Maximum

56 mA

(1) :0.1 x 10 6 cycles, (2) : 0.15 x 10 6 cycles, (3) : 0.3 x 10 6 cycles, (4) : 0.5 x 10 6 cycles, (5) : 0.7 x 10 6 cycles, (6) : 1 x 10 6 cycles, (7) : 1.5 x 10 6 cycles, (8) : 2 x 10 6 cycles, (9) : 3 x 10 6 cycles, (10) : 5 x 10 6 cycles, (11) : 10 x 10 6 cycles, (12) : all channels at 1.

Connecting the Module

At a Glance

The BMX DRA 0805 module is fitted with a removable 20-pin terminal block for the connection of eight relay output channels.

172 35012474.19

Output Circuit Diagram

Discrete Input/Output Modules

The following diagram shows the circuit of a relay output.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

35012474.19

173

Discrete Input/Output Modules

The following diagram shows the connection of the module to the pre-actuators.

power supply: 24 VDC or 24...240 VAC fuse: 1 fast blow fuse of 3 A for each relay

NC: not connected

174 35012474.19

Introduction................................................................................................. 175

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 176

Connecting the Module ................................................................................ 178

Introduction

This section presents the BMX DRA 0815 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DRA 0815H (hardened) equipment is the ruggedized version of the

BMX DRA 0815 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DRA 0815 module is a 5...125 VDC or 24...240 VAC discrete module connected via a 20-pin terminal block. Its 8 relay output channels operate either on alternating current or direct current.

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Discrete Input/Output Modules

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DRA 0815 and

BMX DRA 0815H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

Module type

Rated range

Voltage range

Operating temperature

This table presents the general characteristics for the BMX DRA 0815 and BMX

DRA 0815H modules:

Alternating

Direct

Alternating

Direct

BMX DRA 0815

BMX DRA 0815H

Relay outputs for alternating and direct current

24...240 Vac

24...125 Vdc

19...264 Vac (47...63 Hz)

5...150 Vdc

0 °C to 60 °C (32 °F to 140 °F) with derating (see hereafter).

-25 °C to 70 °C (-13 °F to 158 °F) with derating (see hereafter).

Thermal current

Apply the following derating curve to the thermal current (in A) versus ambient temperature (in °C):

Minimum switching load

Alternating current load in resistive mode (AC12)

Alternating current load in inductive mode (AC15)

(Power factor = 0.4)

176

Voltage

Switching power below 60 °C

(140 °F)

5 Vdc / 10 mA

24 Vac

48 VA (7)

Maximum switching power of hardened module at 60...70 °

C (140...158 °F)

Voltage

Switching power below 60 °C

(140 °F)

28.8 VA

24 Vac

(7)

10 VA (10)

24 VA (9)

48 VA (6)

72 VA (4)(13)

48 Vac

48 VA (8)

96 VA (6)

28.8 VA (8)

57.6 VA (6)

48 Vac

10 VA (10)

24 VA (9)

48 VA (8)

96 VA (5)

144 VA (3)(13)

Maximum switching power of hardened module at 60...70 °

C (140...158 °F)

6 VA (10)

14.4 VA (9)

6 VA (10)

14.4 VA (9)

100...120 Vac 200...250 Vac

110 VA (8)

220 VA (6)

66 VA (8)

132 VA (6)

220 VA (8)

500 VA (6)

132 VA (8)

300 VA (6)

100...120 Vac 200...250 Vac

10 VA (11)

50 VA (8)

10 VA

50 VA

(11)

(9)

110 VA (7)

220 VA (4)

360 VA (2)(13)

6 VA (11)

30 VA (8)

110 VA (7)

220 VA (6)

500 VA (3)

750 VA (1)(13)

6 VA (11)

30 VA (9)

35012474.19

Discrete Input/Output Modules

28.8 VA (6) 28.8 VA

57.6 VA

(8)

(5)

66 VA (7)

132 VA (4)

66 VA (7)

132 VA (6)

300 VA (3)

Direct current load in resistive mode (DC12)

(L:R = 1 ms

Direct current load in inductive mode (DC13)

(L:R = 15 ms)

Voltage

Switching power below 60 °C

(140 °F)

Maximum switching power of hardened module at 60...70 °

C (140...158 °F)

Voltage

Switching power below 60 °C

(140 °F)

Maximum switching power of hardened module at 60...70 °

C (140...158 °F)

24 Vdc

24 W (7)

48 W (6)

14.4 W

28.8 W

24 Vdc

(7)

(6)

10 W (5)

24 W (3)

48 W (1)

6 W (5)

14.4 W (3)

28.8 W (1)

48...60 Vdc

40 W

24 W

48...60 Vdc

40 W

24 W

20,000,000 minimum

< 10 ms

< 13 ms t = 10 ms

(6)

(1)

100...125 Vdc

45 W

(5)

(3)

110...125 Vdc

15 W

(5)

(1)

Mechanical operations

Response time

Surge current maximum

Built-in protection

Activation

Deactivation

10 A capacitive

Against inductive over voltage in AC modes

Against inductive over voltage in DC modes

Against short-circuits and overloads

None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output channel appropriate to the voltage in use.

None. Fit a discharge diode on each output channel.

None. Fit a fast-blow fuse on each output channel or channel group.

NOTE: The current capability of fuse depends on the maximum switching load.

2,683,411 Reliability MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

Power dissipation

Dielectric strength

(12)

(at 50/60 Hz for 1 min.)

Channel to X-bus

Channel to channel

Channel to protective earth

(PE)

Channel to X-bus

Channel to channel

3.6 W + 0.03 x (I1 2 +I2 2 +...+ I8 2 )

Where I1, I2,...I8 is the load current for each channel.

3000 Vac

2000 Vac

Resistance of insulation

(at 500 Vdc)

Power supply consumption

>10 MΩ

3.3 V Typical

Maximum

Typical

40 mA

75 mA

101 mA 24 V (12)

Maximum 137 mA

(1) : 0.04 x 10 6 cycles, (2) : 0.05 x 10 6 cycles, (3) : 0.06 x 10 6 cycles, (4) : 0.07 x 10 6 cycles,

(5) : 0.1 x 10 6 cycles, (6) : 0.15 x 10 6 cycles, (7) : 0.2 x 10 6 cycles, (8) : 0.3 x 10 6 cycles,

(9) : 0.5 x 10 6 cycles, (10) : 0.7 x 10 6 cycles, (11) : 1 x 10 6 cycles,

(12) : All channels at 1, (13) : Below 50 °C (122 °F)

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Discrete Input/Output Modules

Connecting the Module

At a Glance

The BMX DRA 0815 module is fitted with a removable 20-pin terminal block for the connection of eight relay output channels.

Output Circuit Diagram

The following diagram shows the circuit of a relay output.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

178 35012474.19

Discrete Input/Output Modules

The following diagram shows the connection of the module to the pre-actuators.

power supply: 24...125 VDC or 24...240 VAC fuse: Use appropriate fast-blow fuse for each relay.

NC: not connected

35012474.19

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Discrete Input/Output Modules

Introduction................................................................................................. 180

What’s in This Chapter

Characteristics ............................................................................................ 181

Connecting the Module ................................................................................ 182

Subject of this Section

This section presents the BMX DRA 1605 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DRA 1605H (hardened) equipment is the ruggedized version of the

BMX DRA 1605 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DRA 1605 module is a 24...48 VDC or 24...240 VAC discrete module connected via a 20-pin terminal block. Its 16 non-isolated relay output channels operate either on alternating current or direct current.

180 35012474.19

Characteristics

Discrete Input/Output Modules

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DRA 1605 and

BMX DRA 1605H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

Module type

Operating temperature

Rated voltage

Voltage range

Minimum switching load

Maximum switching load

Mechanical service life

Alternating current load in resistive mode (AC12)

Alternating current load in inductive mode (AC15)

Direct current load in resistive mode (DC12)

Direct current load in inductive mode (DC13)

Response time

On-line module change

Built-in protection

This table presents the general characteristics for the BMX DRA 1605 and BMX

DRA 1605H modules:

BMX DRA 1605

BMX DRA 1605H

Direct

Alternating

Direct

Alternating

Number of switching

Voltage

Power

Voltage

Power

Voltage

Power

Voltage

Power (L/R = 7 ms)

Power (L/R = 20 ms)

Activation

Deactivation

Against alternating current inductive over voltage

Against direct current inductive over voltage

Relay outputs for alternating and direct current

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

24...48 VDC

24...240 VAC

19...60 VDC

19...264 VAC

5 VDC / 1 mA.

264 VAC / 125 VDC

20 million or more

24 VAC 48 VAC

50 VA (2) 50 VA (1)

80 VA (2)

48 VAC 24 VAC

36 VA (1)

72 VA (1)

120 VA (2)

36 VA (1)

72 VA(1)

120 VA (2)

100...120 VAC

80 VA (1)

200 VA (2)

36 VA (1)

72 VA (1)

120 VA (2)

200...240 VAC

200 VA (1)

100...120 VAC 200...240 VAC

36 VA (1) Cos ϕ = 0,35

72 VA (1) Cos ϕ = 0,7

120 VA (2) Cos ϕ = 0,35

240 VA (2) Cos ϕ = 0,7

24 VDC

24 W (2)

24 VDC

3 W (1)

10 W (2)

24 W (3)

< 8 ms

< 10 ms

Possible

48 VDC

24 W (4)

48 VDC

3 W (1)

10 W

24 W

(2)

(3)

None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use.

None. Fit a discharge diode on each output.

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Discrete Input/Output Modules

Maximum switching frequency

Against short-circuits and overloads

Power dissipation

Dielectric strength

(at 50/60 Hz for 1 min.)

Resistance of insulation

(at 500 VDC)

None. Fit a fast-blow fuse of 12 A for each 8-channel group.

3 600 cycles per hour

3 W max

2000 V actual

> 10 MΩ

Noise immunity In noise simulation below 1500 V actual, noise width of 1s and frequency of 25 to

60 Hz

1 357 810 Reliability MTBF for continuous operation in hours at ambient temperature

30°C (86°F)

Power supply consumption 3.3 V Typical 79 mA

24 V relay (5)

Maximum

Typical

111 mA

89 mA

Maximum 100 mA

(1) : 3 x 10 5 cycles, (2) : 1 x 10 5 cycles, (3) : 7 x 10 3 cycles, (4) : 5 x 10 4 cycles, (5) : per channel at 1.

NOTE: For the BMX DRA 1605H module, confirm that the maximum power does not exceed 24 VA per channel when operated at 70 °C (158 °F).

Connecting the Module

At a Glance

The BMX DRA 1605 module is fitted with a removable 20-pin terminal block for the connection of sixteen non-isolated relay output channels.

182 35012474.19

Output Circuit Diagram

Discrete Input/Output Modules

The following diagram shows the circuit of relay outputs.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

35012474.19

183

Discrete Input/Output Modules

The following diagram shows the connection of the module to the pre-actuators.

power supply: 24 VDC or 24...240 VAC fuse: 1 fast blow fuse of 12 A for each 8-channel group

184 35012474.19

Introduction................................................................................................. 185

Discrete Input/Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 185

Connecting the Module ................................................................................ 188

Subject of this Section

This section presents the BMX DRC 0805 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DRC 0805H (hardened) equipment is the ruggedized version of the

BMX DRC 0805 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DRC 0805 module is a 5...125 Vdc or 24...240 Vac discrete module connected via a 40-pin terminal block. Its 8 relay output channels (NO/NC) operate either on alternating current or direct current.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DRC 0805 and

BMX DRC 0805H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

35012474.19

185

Discrete Input/Output Modules

preassembled cordset BMX FTW

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

Module type

Rated range

Voltage range

Operating temperature

This table presents the general characteristics for the BMX DRC 0805 and BMX

DRC 0805H modules:

Alternating

Direct

Alternating

Direct

BMX DRC 0805

BMX DRC 0805H

NO/NC relay outputs for alternating and direct current

24...240 Vac

24...125 Vdc

19...264 Vac (47...63 Hz)

5...150 Vdc

0 °C to 60 °C (32 °F to 140 °F) with derating (see hereafter).

-25 °C to 70 °C (-13 °F to 158 °F) with derating (see hereafter).

Thermal current

Apply the following derating curve to the thermal current (in A) versus ambient temperature (in °C):

Minimum switching load

Alternating current load in resistive mode (AC12)

Alternating current load in inductive mode (AC15)

(Power factor = 0.4)

Direct current load in resistive mode (DC12)

NOTE: Apply additional derating if the module is wired with

••5, page 46

Voltage

Switching power below 60 °C

(140 °F)

Maximum switching power of hardened module at 60...70 °

C (140...158 °F)

5 Vdc / 10 mA

24 Vac

48 VA (7)

28.8 VA (7)

48 Vac

48 VA (8)

96 VA (6)

28.8 VA (8)

57.6 VA (6)

100...120 Vac

110 VA (8)

220 VA (6)

66 VA (8)

132 VA (6)

200...250 Vac

220 VA

500 VA

132 VA

300 VA

(8)

(6)

(8)

(6)

Voltage

Switching power below 60 °C

(140 °F)

Maximum switching power of hardened module at 60...70 °

C (140...158 °F)

Voltage

24 Vac

10 VA (10)

24 VA (9)

48 VA (6)

72 VA (4)(13)

6 VA (10)

14.4 VA

28.8 VA

24 Vdc

(9)

(6)

48 Vac

10 VA (10)

24 VA (9)

48 VA (8)

96 VA (5)

144 VA (3)(13)

6 VA (10)

14.4 VA

28.8 VA

57.6 VA

(9)

(8)

(5)

48...60 Vdc

100...120 Vac

10 VA (11)

50 VA (8)

110 VA (7)

220 VA (4)

360 VA (2)(13)

6 VA (11)

30 VA (8)

66 VA (7)

132 VA (4)

100...125 Vdc

200...250 Vac

10 VA

50 VA

(11)

(9)

110 VA

220 VA

500 VA

(7)

(6)

(3)

750 VA (1)(13)

6 VA (11)

30 VA (9)

66 VA (7)

132 VA (6)

300 VA (3)

186 35012474.19

Discrete Input/Output Modules

(L:R = 1 ms

Direct current load in inductive mode (DC13)

(L:R = 15 ms)

Mechanical operations

Response time

Switching power below 60 °C

(140 °F)

Maximum switching power of hardened module at 60...70 °

C (140...158 °F)

Voltage

Switching power below 60 °C

(140 °F)

Maximum switching power of hardened module at 60...70 °

C (140...158 °F)

Activation (to NO)

Deactivation (to NC)

10 A capacitive

24 W (7)

48 W (6)

14.4 W (7)

28.8 W (6)

24 Vdc

10 W (5)

24 W (3)

48 W (1)

40 W

24 W

(6)

48...60 Vdc

40 W (1)

6 W (5)

14.4 W (3)

24 W

28.8 W (1)

20,000,000 minimum

(1)

<10 ms

<13 ms t = 10 ms

45 W

(5)

(3)

110...125 Vdc

15 W

(5)

(1)

Surge current maximum

Built-in protection

Reliability

Power dissipation

Dielectric strength

(12)

(at 50/60 Hz for 1 min.)

Against inductive over voltage in AC modes

Against inductive over voltage in DC modes

Against short-circuits and overloads

None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output channel appropriate to the voltage in use.

None. Fit a discharge diode on each output channel.

MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

2,683,411

Channel to X-bus

Channel to channel

Channel to protective earth

(PE)

Channel to X-bus

Channel to channel

None. Fit a fast-blow fuse on each output channel or channel group.

NOTE: The current capability of fuse depends on the maximum switching load.

3.6 W + 0.03 x (I1 2 + I2 2 + ...+ I8 2 )

Where I1, I2,....I8 is the load current for each channel.

3000 Vac

2000 Vac

>10 MΩ

Resistance of insulation

(at 500 Vdc)

Power supply consumption 3.3 V Typical

Maximum

Typical

40 mA

75 mA

101 mA 24 V (12)

Maximum 137 mA

(1) : 0.04 x 10 6 cycles, (2) : 0.05 x 10 6 cycles, (3) : 0.06 x 10 6 cycles, (4) : 0.07 x 10 6 cycles,

(5) : 0.1 x 10 6 cycles, (6) : 0.15 x 10 6 cycles, (7) : 0.2 x 10 6 cycles, (8) : 0.3 x 10 6 cycles,

(9) : 0.5 x 10 6 cycles, (10) : 0.7 x 10 6 cycles, (11) : 1 x 10 6 cycles,

(12) : All channel at 1, (13) : Below 50 °C (122 °F)

35012474.19

187

Discrete Input/Output Modules

Connecting the Module

At a Glance

The BMX DRC 0805 module is fitted with a removable 40-pin terminal block for the connection of eight relay output channels.

Output Circuit Diagram

The following diagram shows the circuit of a relay output.

NO: Normally open output

NC: Normally closed output

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

188 35012474.19

Discrete Input/Output Modules

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the pre-actuators.

35012474.19

Power supply: 24...125 Vdc or 24...240 Vac

Fuse: Use appropriate fast-blow fuse for each relay.

N/C: Not connected

189

Discrete Input/Output Modules

Introduction................................................................................................. 190

What’s in This Chapter

Characteristics ............................................................................................ 190

Connecting the Module ................................................................................ 193

Subject of this Section

This section presents the BMX DDO 3202 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DDO 3202H (hardened) equipment is the ruggedized version of the

BMX DDO 3202 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDO 3202 module is a 12 VDC/24 VDC discrete module connected via a 40-pin terminal block. It is a positive logic (or source) module: its 32 output channels provide current to the pre-actuators.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMXDDO3202 and

BMXDDO3202H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

190 35012474.19

Discrete Input/Output Modules

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMXDDO3202 and

BMXDDO3202H modules:

Module type

Operating temperature

Temperature derating

Nominal values

Threshold values

Power of tungsten filament lamp

BMXDDO3202

BMXDDO3202H

Voltage

Current

Voltage (including ripple)

Current/output

Current/module

Maximum

Leakage current

Voltage drop

Load impedance (1)

Response time (2)

At 0

At 1 minimum

Reliability MTBF for continuous operation in hours at ambient temperature 30 °C

(86°F)

Frequency of switching to inductive load

12/24 Vdc positive logic static outputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

Apply the

12/24 Vdc

0.5 A

10.8...30V

0.55 A maximum

17.6 A maximum

• 6 W (24 Vdc)

• 3 W (12 Vdc)

< 0.1 mA

< 1.2 V

54.54 Ω

0.3 ms

537 600

Paralleling of outputs

Compatibility with IEC 61131-2 DC direct inputs

Built-in protection

Open load detection (5)

Fuse type

Pre-actuator voltage: monitoring

24 VDC pre-actuator voltage: monitoring threshold against over voltage against inversions against short-circuits and overloads

Internal

External

12 Vdc (6)

24 Vdc (7)

Error

0.5 / LI² Hz

Where:

L = Load inductance (Henry)

I = Load current (A)

Yes (maximum of 3 (3) )

Yes (24 Vdc type 3 and 12 Vdc no type)

Yes, by Transil diode

Yes, by inverted diode (4)

Yes, by current limiter and electric circuit-breaker 1.5 In <

Id < 2 In

In: Nominal current

Id: Detection current

Supported, adds external 20 kΩ resistor (tolerance: 5%, rated power: 0.1 W)

None

1 fast blow fuse per group

Not supported

Supported

> 18 V

< 14 V

35012474.19

191

Discrete Input/Output Modules

24 Vdc pre-actuator voltage: monitoring response time

Power consumption 3.3 V on appearance on disappearance typical maximum typical maximum

1 ms < T < 3 ms

8 ms < T < 30 ms

56 mA

115 mA

35 mA

60 mA

12V/24V Pre-actuator consumption

(excluding load current)

Power dissipation

Dielectric strength Primary/secondary

Between channel groups

4.8 W maximum

1780 V actual, 50 / 60 Hz for 1 minute

>10 MΩ (below 500 Vdc) Resistance of isolation

(1) 54.54 Ω corresponds to the load impedance of pre-actuators with voltage at 30 Vdc. If the preactuator voltage is different than 30 Vdc, calculate the load impedance by using the formula

UPPERLIMIT

/0.55A.

(2) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet discharge time is < L/R.

(3) When parallel output is applied, the inconsistency between outputs might cause short circuit error on the output status. The related OFF output LED will be flashing.

(4) Provide a fuse to the +24 V pre-actuator supply.

(5) Limitations for open load detection:

• Add extra external resistor between the PPS1+/PPS2+ and output signal. The maximum pullup resistance is 20 kΩ.

• Open load resistor generates leakage current to the load.

• Open load error bit and short circuit error share one bit.

• Open load detection is only available in output off. When an output is off and an open load is detected, the error is reported.

(6) When pre-actuator voltage is 12 Vdc, the power monitor function must be disabled. Otherwise, the output is not supported for short circuit / open load detection.

(7) When the pre-actuator voltage state is in the error state, the circuit short detection and output open load detection cannot be refreshed.

NOTE: For BMXDDO3202H, confirm that the maximum pre-actuator power supply does not exceed 26.4 V and the output current value does not exceed

0.55 A from 60 to 70 °C (140 to 158 °F).

192 35012474.19

Connecting the Module

At a Glance

Discrete Input/Output Modules

The BMX DDO 3202 module is fitted with a removable 40-pin terminal block for the connection of sixteen output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

24 V

Command

Detected Error

Output

0 V

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Disconnect all power from all equipment including connected devices prior to removing any covers or doors, or installing or removing any accessories, hardware, cables, or wires except under the specific conditions specified in the appropriate hardware guide for this equipment.

Failure to follow these instructions will result in death or serious injury.

35012474.19

193

Discrete Input/Output Modules

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the pre-actuators.

Run Err I/O

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31

Q11

Q13

Q15

PPS1+

Q17

Q19

Q21

Q23

Q25

Q27

Q29

Q31

PPS2+

Q10

Q12

Q14

PPS1-

Q16

Q18

Q20

Q22

Q24

Q26

Q28

Q30

Pre-act.

PPS2-

Pre-act.

PPS2-

Pre-act: Pre-actuator

1 Fast blow fuse for each 16-channel group. The fuse rating adjusted according to the load.

2 Pre-actuator power supply (PPS n ) 12 Vdc/24 Vdc

194 35012474.19

Discrete Input/Output Modules

The following diagram gives an example of open load detection with external resistor (Channel 0) and paralleling of output connection (Channels 20, 22 for two redundant outputs and Channels 26, 27, 28 for three redundant outputs).

Open load external resistor

20 Kohm 1 W

FUSE

Wiring for 2 parallel chanels

Wiring for 3 parallel chanels

FUSE

Pre-act: Pre-actuator

1 Fast blow fuse for each 16-channel group. The fuse rating adjusted according to the load.

2 Pre-actuator power supply (PPS n ) 12 Vdc/24 Vdc

35012474.19

195

Discrete Input/Output Modules

Introduction................................................................................................. 196

What’s in This Chapter

Characteristics ............................................................................................ 197

Connecting the Module ................................................................................ 198

Subject of this Section

This section presents the BMX DDO 3202 K module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DDO 3202 KC (coated) equipment is the ruggedized version of the BMX

DDO 3202 K (standard) equipment. It can be used in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDO 3202 K module is a 24 VDC discrete module connected via a 40pin connector. It is a positive logic (or source) module: its 32 output channels provide current to the pre-actuators.

196 35012474.19

Characteristics

Discrete Input/Output Modules

Altitude Operating Conditions

The characteristics in the following table apply to the BMXDDO3202K and

BMXDDO3202KC modules for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For more information, refer to the Operating and Storage Conditions topic in the

Modicon M580, M340, and X80 I/O Platforms, Standards, and Certifications user guide.

General Characteristics

Module type

Operating temperature

Temperature derating

Nominal values

Threshold values

The following table presents the general characteristics for the BMXDDO3202K and BMXDDO3202KC modules:

Power of tungsten filament lamp

Leakage current

Voltage drop

Load impedance

Response time (1)

Max. overload time before internal damage

Reliability

Voltage

Current

Voltage (including ripple)

Current/channel

Current/module

Maximum

At 0

At 1

Minimum

MTBF for continuous operation in hours at ambient temperature 30 °C

(86 °F)

24 VDC positive logic static outputs

0...60 ºC (32...140 ºF)

Apply the

24 VDC

0.1 A

19...30 V (34 V possible for 1 hour/day)

0.125 A

3.2 A

1.2 W

100 μA for U = 30 V

< 1.5 V for I = 0.1 A

220 Ω

1.2 ms

15 ms

312 254

Frequency of switching to inductive load

Paralleling of outputs

Compatibility with IEC 61131-2 DC direct inputs

Built-in protection

Fuse type

Pre-actuator voltage: monitoring threshold

Pre-actuator voltage: monitoring response time

Power consumption 3.3 V

Against over voltage

Against inversions

Against short-circuits and overloads

Internal

External

Error

On appearance

On disappearance

Typical

Maximum

0.5 / LI 2 Hz

Yes (maximum of 3)

Yes (type 3 or no type)

Yes, by Transil diode

Yes, by inverted diode (2)

Yes, by current limiter and electric circuit-breaker

0.125 A < Id < 0.185 A

None

1 fast blow fuse of 2 A for each 16-channel group

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

125 mA

166 mA

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197

Discrete Input/Output Modules

24 V pre-actuator consumption

(excluding load current)

Typical

Maximum

46 mA

64 mA

Power dissipation

Dielectric strength Output / ground or output / internal logic

Between channel groups

3.6 W max.

1500 V actual, 50 / 60 Hz for 1 min

500 VDC

>10 MΩ (below 500 VDC) Resistance of insulation

(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R.

(2) Provide a fuse to the +24 V pre-actuator supply.

Connecting the Module

At a Glance

The BMX DDO 3202 K module is fitted with a 40-pin connector for the connection of thirty-two output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

198 35012474.19

Module Connection

Discrete Input/Output Modules

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The diagram below shows the connection of the module to the pre-actuators.

35012474.19

power supply: 24 VDC fuse: fast blow fuse of 2 A for each 16-channel group pre-act: pre-actuator

PPS: pre-actuator power supply

199

Discrete Input/Output Modules

Introduction................................................................................................. 200

What’s in This Chapter

Characteristics ............................................................................................ 201

Connecting the Module ................................................................................ 202

Subject of this Section

This section presents the BMX DDO 6402 K module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DDO 6402 KC (coated) equipment is the ruggedized version of the BMX

DDO 6402 K (standard) equipment. It can be used in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDO 6402 K module is a 24 VDC discrete module connected via two

40-pin connectors. It is a positive logic (or source) module: its 64 output channels provide current to the pre-actuators.

200 35012474.19

Characteristics

Discrete Input/Output Modules

Altitude Operating Conditions

The characteristics in the following table apply to the BMXDDO6402K and

BMXDDO6402KC modules for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to the Operating and Storage Conditions topic in the

Modicon M580, M340, and X80 I/O Platforms, Standards, and Certifications user guide.

General Characteristics

The following table presents the general characteristics for the BMXDDO6402K and BMXDDO6402KC modules:

Module type

Operating temperature

Temperature derating

Nominal values Voltage

Current

Voltage (including ripple) Threshold values

Power of tungsten filament lamp

Leakage current

Voltage drop

Load impedance

Current/channel

Current/module

Maximum

At 0

At 1

Minimum

Response time (1)

Max. overload time before internal damage

Reliability MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

Frequency of switching to inductive load

Paralleling of outputs

Compatibility with IEC 61131-2 DC direct inputs

Built-in protection Against over voltage

Against inversions

Against short-circuits and overloads

Fuse type

Pre-actuator voltage: monitoring threshold

Pre-actuator voltage: monitoring response time

Power consumption 3.3 V

Internal

External

Error

On appearance

On disappearance

Typical

Maximum

24 VDC positive logic static outputs

0...60 ºC (32...140 ºF)

Apply the

24 VDC

0.1 A

19...30 V (34 V possible for 1 hour/day)

0.125 A

6.4 A

1.2 W

100 μA for U = 30 V

< 1.5 V for I = 0.1 A

220 Ω

1.2 ms

15 ms

159 924

0.5 / LI 2 Hz

Yes (maximum of 3)

Yes (type 3 and no type)

Yes, by Transil diode

Yes, by inverted diode (2)

Yes, by current limiter and electric circuitbreaker 0.125 A < Id < 0.185 A

None

1 fast blow fuse of 2 A for each 16-channel group

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

160 mA

226 mA

35012474.19

201

Discrete Input/Output Modules

24 V pre-actuator consumption

(excluding load current)

Power dissipation

Dielectric strength

Typical

Maximum

92 mA

127 mA

6.85 W max.

1500 V actual, 50 / 60 Hz for 1 min Output / ground or output / internal logic

Between channel groups 500 VDC

>10 MΩ (below 500 VDC) Resistance of insulation

(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R.

(2) Provide a 2 A fuse to the +24 V pre-actuator supply.

Connecting the Module

At a Glance

The BMX DDO 6402 K module is fitted with two 40-pin connectors for the connection of sixty-four output channels.

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

202 35012474.19

Introduction................................................................................................. 204

Module Connection

Discrete Input/Output Modules

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The diagram below shows the connection of the module to the pre-actuators.

power supply: 24 VDC fuse: fast blow fuse of 2 A for each 16-channel group pre-act: pre-actuator

PPS: pre-actuator power supply

35012474.19

203

Discrete Input/Output Modules

BMX DAO 1605 Triac Output Modules

What’s in This Chapter

Characteristics ............................................................................................ 204

Connecting the Module ................................................................................ 206

Subject of this Section

This section presents the BMX DAO 1605 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

The BMX DAO 1605 module is a 100...240 VAC discrete module connected via a

20-pin terminal block. Its 16 triac output channels operate on alternating current.

Ruggedized Version

The BMX DAO 1605H (hardened) equipment is the ruggedized version of the

BMX DAO 1605 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DAO 1605 and

BMX DAO 1605H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

204 35012474.19

BMX DAO 1605 Triac Output Modules

Discrete Input/Output Modules

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

This table presents the general characteristics for the BMX DAO 1605 and BMX

DAO 1605H modules:

Module type

Operating temperature

Temperature derating

Nominal values

Threshold values

BMX DAO 1605

BMX DAO 1605H

Voltage

Current

Voltage

Current/channel

Current/module

Maximum inrush current

Leakage current At state 0

Residual voltage

Response time

Built-in protection

At state 1

Command type

Output protection

Dielectric maximum voltage

Insulation resistance

Noise immunity

Against inductive over voltage in AC modes

Against inductive over voltage against shortcircuits and overloads

Power consumption 3.3

Typical

Maximum

100...240 VAC triac outputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

Apply the

temperature derating curve , page

100...240 VAC

0.6 A / points

100 mA at 24 VAC

25 mA at 100...240 VAC

0.6 A

2.4 A max/common (4.8 A max for all commons)

20 A / cycle or less

≤ 3 mA (for 240 VAC, 60 Hz)

≤ 1.5 mA (for 120 VAC, 60 Hz)

≤ 1.5 VAC

≤ 1 ms + 1/(2xF)

None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on each output appropriate to the voltage in use

None. Fit a discharge diode on each output.

None. Fit a fast-blow fuse of 3 A on each channel or 4-channel group.

Zero crossing no protection

2 830 VAC rms/1 min

≥ 10 MΩ (by insulation resistance meter)

By noise simulator of noise voltage, 1 μs noise width and 1 500 Vp-p

25...60 Hz noise frequency

79 mA

111 mA

NOTE: For the BMX DAO 1605H module, at 70 °C (158 °F), the maximum threshold current must not exceed 0.24 A per channel and the maximum module current must not exceed 1.92 A.

35012474.19

205

Discrete Input/Output Modules

Connecting the Module

At a Glance

BMX DAO 1605 Triac Output Modules

The BMX DAO 1605 module is fitted with a removable 20-pin terminal block for the connection of sixteen triac output channels.

Output Circuit Diagram

The following diagram shows the circuit of a alternating current triac output.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

206 35012474.19

BMX DAO 1605 Triac Output Modules

Discrete Input/Output Modules

The following diagram shows the connection of the module to the pre-actuators.

power supply: 100...240 VAC fuse: 1 fast blow fuse of 3 A for each 4-channel group

35012474.19

207

Discrete Input/Output Modules

Introduction................................................................................................. 208

What’s in This Chapter

Characteristics ............................................................................................ 208

Connecting the Module ................................................................................ 210

Subject of this Section

This section presents the BMX DAO 1615 module, its characteristics, and explains how it is connected to the pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DAO 1615H (hardened) equipment is the ruggedized version of the

BMX DAO 1615 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DAO 1615 module is a 24...240 Vac discrete module connected via a

40-pin terminal block. Its 16 isolated triac output channels operate on alternating current.

Characteristics

Altitude Operating Conditions

The characteristics in the table below apply to the modules BMX DAO 1615 and

BMX DAO 1615H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

208 35012474.19

Discrete Input/Output Modules

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Characteristics

CAUTION

OVERHEATING HAZARD

Take into account the temperature derating of the discrete I/O modules at the installation to prevent the device from overheating and/or deteriorating.

Failure to follow these instructions can result in injury or equipment damage.

This table presents the general characteristics for the BMX DAO 1615 and BMX

DAO 1615H modules:

Module type

Operating temperature

BMX DAO 1615

BMX DAO 1615H

24...240 Vac16-channel Isolated Triac Output

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

Temperature derating Apply the following derating curve (total module output current (in %) versus ambient temperature (in °C):

35012474.19

Nominal values

Operating range

Voltage minimum and maximum

Current minimum and maximum

NOTE: The curves apply to the BMX DAO 1615 in the temperature range 0...60 °C (32 °F...140 °F) and apply to the BMX DAO 1615H in the temperature range -25...70 °C (-13...158 °F).

Voltage

Current

24...240 Vac

3 A per channel.

Voltage

Frequency

Voltage drop at state 1

Maximum input voltage

20...264 Vac

47...63 Hz

≤ 1.55 Vac

300 Vac during 10 s

400 Vac during one cycle

5 mA minimum.

Load current (minimum)

Current / 4 contiguous channels

Current / module

Maximum inrush current

(rms)

Leakage current at state

4 A maximum continuous for the sum of the 4 channels.

10 A maximum continuous.

30 A per channel for 1 cycle.

20 A per channel for 2 cycles.

10 A per channel for 3 cycles.

≤ 2.5 mA at 240 Vac

≤ 2 mA at 115 Vac

209

Discrete Input/Output Modules

Response time

Built-in protection Against inductive over voltage

Against short-circuits and overloads

Output protection (internal)

Dielectric strength Channel to X-bus

Channel to channel

Insulation

Resistance

Channel to X-bus

Channel to channel

Applied dV/dt

Backplane consumption

24 V

3.3 V

Typical

Maximum

Typical

Maximum

≤ 1 mA at 48 Vac

≤ 1 mA at 24 Vac

≤ 0.5 x (1/F)

None. Fit an RC circuit or a ZNO type over voltage limiter in parallel on each preactuator appropriate to the voltage in use

None. Fit a 4 A fast blow fuse on each channel.

RC snubber suppression.

1780 Vac, 50/60 Hz for 1 min.

1500 Vac, 50/60 Hz for 1 min.

>10 MΩ (below 500 Vdc)

400 V/μs

50 mA

60 mA

61 mA

87 mA

Connecting the Module

At a Glance

The BMX DAO 1615 module is fitted with a removable 40-pin terminal block for the connection of 16 triac isolated output channels.

210 35012474.19

Output Circuit Diagram

Discrete Input/Output Modules

The following diagram shows the circuit of an alternating current triac isolated output:

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltage before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

LOSS OF OUTPUT FUNCTION

CAUTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

35012474.19

211

Discrete Input/Output Modules

terminal block wiring capacity , page 39

NC: Not connected.

1 4 A fast blow fuse.

2 Inductive load.

3 Resistive load.

2a and 3a Recommended output protection (see note below).

NOTE: The recommended output protection for both inductive and resistive load is composed of a varistor (GMOV 24...240 Vac). The electronic characteristics of the varistor depend on the voltage required by the device used.

For inductive load, an optional RC filter (snubber) is recommended in addition to the varistor. The values for the resistor and the capacitor depend on the device used.

Each terminal capacity is one wire 22...18 AWG (0,34...1 mm 2 ). For more details, refer to

Output Usage Rules

Usage of the outputs with different phases, is dependent on the power supply voltage:

• In the range of 24...133 Vac, adjacent channel outputs can be used.

212 35012474.19

Discrete Input/Output Modules

• In the range of 133...240 Vac, the channel outputs used, need to be separated by an unused channel output (for example Q1 and Q2 with phase

A, skip Q3, and Q4 with phase B).

CAUTION

DAMAGE TO MODULE OUTPUTS

• Ensure that the AC power energizing each group is from a common, singlephase AC power source.

• Protect the module output when an external switch is used to control an inductive load in parallel with the module output. Use an external varistor in parallel with the switch.

Failure to follow these instructions can result in injury or equipment damage.

35012474.19

213

Discrete Input/Output Modules

Introduction................................................................................................. 214

What’s in This Chapter

Characteristics ............................................................................................ 215

Connecting the Module ................................................................................ 217

Subject of this Section

This section presents the BMX DDM 16022 module, its characteristics, and explains how it is connected to the sensors and pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DDM 16022H (hardened) equipment is the ruggedized version of the

BMX DDM 16022 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDM 16022 module is a 24 VDC discrete module connected via a 20pin terminal block. It is a positive logic module: its 8 input channels receive current from the sensors (sink) and its 8 output channels provide current to the preactuators (source).

214 35012474.19

2-wire (DC), and 3-wire (DC) PNP any type, page 73

Characteristics

Discrete Input/Output Modules

Altitude Operating Conditions

The characteristics in the tables below apply to the modules BMX DDM 16022 and

BMX DDM 16022H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Input Characteristics

The following table shows the general input characteristics of the BMX DDM

16022 and BMX DDM 16022H modules:

Input module type

Operating temperature

Nominal input values

Threshold input values

Input impedance

Response time

BMX DDM 16022

BMX DDM 16022H

At 1

Voltage

Current

Voltage

At 0

Current

Voltage

Current

Sensor supply

(including ripple)

At nominal U

Typical

Maximum

Input type

Input type in compliance with IEC 61131-2 standard

Reverse polarity

Fuse type Internal

External

2-wire / 3-wire proximity sensor compatibility

(IEC 60947-5-2 standard compliant)

24 VDC positive logic inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

24 VDC

3.5 mA

≥ 11 V

> 2 mA for U ≥ 11 V

5 V

≤ 1.5 mA

19...30 V (possibly up to 34 V, limited to 1 hour/day)

6.8 kΩ

4ms

7ms

Current sink

Type 3

Protected

None

1 fast blow fuse of 0.5 A for 8-channel group

427 772 Reliability

Dielectric strength

MTBF for continuous operation in hours at ambient temperature 30

°C (86°F)

Primary/secondary

Between input/output groups

Resistance of insulation

Paralleling of inputs

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response

Error

On appearance

On disappearance

1500 V actual, 50 / 60 Hz for 1 min.

500 VCC

>10 MΩ (below 500 VDC)

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

35012474.19

215

Discrete Input/Output Modules

time at 24 V (-15% ...

+20%)

Power consumption 3.3

24 V pre-actuator consumption

(excluding load current)

Power dissipation

Typical

Maximum

Typical

Maximum

79 mA

111 mA

59 mA

67 mA

3.7 W max.

NOTE: These characteristics are available also for the BMX DDM 16022H in the temperature range -25...60 °C (-13...140 °F). At +70 °C (158 °F). Confirm that the maximum voltage value of input sensor supply does not exceed 26.4

WARNING

LOSS OF INPUT FUNCTION

Do not operate the BMX DDM 16022H at 70 °C (158 °F) if the sensor power supply is greater than 29.0 V or less than 21.1 V. Overheating the module can cause the loss of the input function.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

General Output Characteristics

Output module type

Operating temperature

Temperature derating

Nominal values

Threshold values

Power of tungsten filament lamp

Leakage current

Voltage drop

Load impedance

Response time (1)

Max. overload time before internal damage

Reliability

The following table shows the general output characteristics of the BMX DDM

16022 and BMX DDM 16022H modules:

BMX DDM 16022

BMX DDM 16022H

Voltage

Current

Voltage (including ripple)

Current/channel

Current/module

Maximum

At 0

At 1

Minimum

MTBF for continuous operation in hours at ambient temperature 30 °

C (86 °F)

0.625 A

5 A

6 W

< 0.5 mA

< 1.2 V

48 Ω

1.2 ms

15 ms

427 772

24 VDC positive logic static outputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

Apply the

24 VDC

0.5 A

19...30 V (34 V possible for 1 hour/day)

Frequency of switching to inductive load

Paralleling of outputs

Compatibility with IEC 61131-2 DC direct inputs

Built-in protection Against over voltage

0.5 / LI 2 Hz

Yes (maximum of 2)

Yes (type 3 and no type)

Yes, by Transil diode

216 35012474.19

Discrete Input/Output Modules

Fuse type

Pre-actuator voltage: monitoring threshold

Pre-actuator voltage: monitoring response time at

24 V (-15% ... +20%)

Power consumption 3.3 V

Against inversions

Against short-circuits and overloads

Internal

External

Error

On appearance

On disappearance

Typical

Yes, by inverted diode (2)

Yes, by current limiter and electric circuit-breaker

1.5 In < Id < 2 In

None

1 fast blow fuse of 6.3 A for 8-channel group

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

79 mA

24 V pre-actuator consumption

(excluding load current)

Power dissipation

Dielectric strength

Maximum

Typical

Maximum

111 mA

59 mA

67 mA

3.7 W max.

1500 V actual, 50 / 60 Hz for 1 min.

Output / ground or output / internal logic

Resistance of insulation >10 MΩ (below 500 VDC)

(1) All outputs are equipped with fast demagnetization circuits for electromagnets. Electromagnet discharge time < L/R.

(2) Provide a 6.3 A fuse to the +24 V pre-actuator supply

NOTE: The characteristics in this table also apply to the BMX DDM 16022H in the temperature range -25...60 °C (-13...140 °F).

At 70 °C (140 °F):

• Confirm that the maximum voltage of the pre-actuator power supply does not exceed 26.4 V.

• Confirm that the maximum output current does not exceed 0.55 A.

WARNING

LOSS OF OUTPUT FUNCTION

Do not operate the BMX DDM 16022H at 70 °C (158 °F) if the preactuator power supply is greater than 29.0 V or less than 21.1 V.

Overheating the module can cause the loss of the output function.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Connecting the Module

35012474.19

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Discrete Input/Output Modules

At a Glance

The BMX DDM 16022 module is fitted with a removable 20-pin terminal block for the connection of eight input channels and eight output channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

218 35012474.19

Module Connection

Discrete Input/Output Modules

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

The following diagram shows the connection of the module to the sensors and pre-actuators.

35012474.19

power supply: 24 VDC input fuse: fast blow fuse of 0.5 A output fuse: fast blow fuse of 6.3 A pre-act: pre-actuator

219

Discrete Input/Output Modules

Sensor Power Outage

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

220 35012474.19

Introduction................................................................................................. 221

Discrete Input/Output Modules

BMX DDM 16025 Mixed Relay Input/Output module

What’s in This Chapter

Characteristics ............................................................................................ 222

Connecting the Module ................................................................................ 224

Subject of this Section

This section presents the BMX DDM 16025 module, its characteristics, and explains how it is connected to the sensors and pre-actuators.

Introduction

Function

Ruggedized Version

The BMX DDM 16025H (hardened) equipment is the ruggedized version of the

BMX DDM 16025 (standard) equipment. It can be used at extended temperatures and in harsh chemical environments.

For more information, refer to chapter Installation in More Severe Environments

(see Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

Illustration

The BMX DDM 16025 module is a 24 VDC discrete module connected via a 20pin terminal block. It is a positive logic module: its 8 input channels receive current from the sensors (sink). The 8 isolated relay outputs operate either on direct current (24 VDC) or alternating current (24...240 VAC).

35012474.19

221

Discrete Input/Output Modules

Characteristics

2-wire (DC), and 3-wire (DC) PNP any type, page 73

Altitude Operating Conditions

The characteristics in the tables below apply to the modules BMX DDM 16025 and

BMX DDM 16025H for use at altitude up to 2000 m (6560 ft). When the modules operate above 2000 m (6560 ft), apply additional derating.

For detailed information, refer to chapter Operating and Storage Conditions (see

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications).

General Input Characteristics

Input module type

Operating temperature

Nominal input values

Threshold input values

This table presents the general input characteristics for the BMX DDM 16025 and

BMX DDM 16025H modules:

BMX DDM 16025

BMX DDM 16025H

At 1

Voltage

Current

Voltage

At 0

Current

Voltage

Current

Sensor supply (including ripple)

Input impedance

Response time

At nominal U

Typical

Maximum

Input type

Input type in compliance with IEC 61131-2 standard

Reverse polarity

Fuse type Internal

External

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Eight 24 VDC positive logic inputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

24 VDC

3.5 mA

≥ 11 V

≥ 2 mA for U ≥ 11 V

5 V

< 1.5 mA

19...30 V (possibly up to 34 V, limited to 1 hour/day)

6.8 kΩ

4 ms

7 ms

Current sink

Type 3

Protected

None

1 fast blow fuse of 0.5 A for 8-channel group

835 303 Reliability

Dielectric strength

MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

Primary/secondary

Between input/output groups

Resistance of insulation

Paralleling of inputs

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at

24V (-15% ... +20%)

Power consumption 3.3 V

Error

On appearance

On disappearance

Typical

1500 V actual, 50 / 60 Hz for 1 min.

500 VDC

>10 MΩ (below 500 VDC)

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

35 mA

222 35012474.19

Discrete Input/Output Modules

24 V pre-actuator consumption

(excluding load current)

Power dissipation

Maximum

Typical

Maximum

50 mA

79 mA

111 mA

3.1 W max.

NOTE: For the BMX DDM 16025H , at 70 °C (158 °F) confirm that the maximum pre-actuator power supply does not exceed 26.4 V.

WARNING

LOSS OF INPUT FUNCTION

Do not operate the BMX DDI 16025H at 70 °C (158 °F) if the sensor power supply is greater than 29.0 V or less than 21.1 V. Overheating the module can cause the loss of the input function.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

General Output Characteristics

Output module type

Operating temperature

Nominal values

Minimum switching load

Maximum switching load

On-line module change

Response time

Mechanical service life

Reliability

Max. switching frequency

Electrical service life

Noise immunity

Fuse type

The following table shows the general output characteristics of the BMX DDM

16025 and BMX DDM 16025H modules:

BMX DDM 16025

BMX DDM 16025H

Switching direct voltage

Switching direct current

Switching alternating voltage

Switching alternating current

Voltage / Current

Voltage

Eight 24 VDC/24-240 VAC relay outputs

0...60 ºC (32...140 ºF)

-25...70 ºC (-13...158 ºF)

24 VDC resistive load

2 A resistive load

220 VAC, Cos Φ = 1

2 A, Cos Φ = 1

5 VDC / 1 mA.

264 VAC / 125 VDC

Possibility

≤ 8 ms

≤ 10 ms

20 million or more

835 303

Activation

Deactivation

Number of switching

MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

Cycles per hour

Internal

External

3 600

Switching voltage / current

200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7

(1)

200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7

(2)

200 VAC / 1 A, 240 VAC / 0.5 A, Cos Φ = 0.35

(1)

200 VAC / 0.3 A, 240 VAC / 0.15 A, Cos Φ = 0.35

(2)

200 VAC / 1.5 A, 240 VAC / 1 A, Cos Φ = 0.7

(1)

200 VAC / 0.4 A, 240 VAC / 0.3 A, Cos Φ = 0.7

(2)

In noise simulation, 1500 V actual, width 1s and 25 to 60 Hz

None

1 fast blow fuse of 12 A for 8-channel group

35012474.19

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Discrete Input/Output Modules

Power consumption 3.3 V Typical

Maximum

Typical

Maximum

24 V pre-actuator consumption

Power dissipation

Dielectric strength

Resistance of insulation

(1) 1 x 10 5 cycles

(2) 3 x 10 5 cycles

Max. voltage

79 mA

111 mA

36 mA

58 mA

3.1 W max.

2830 VAC rms / cycles

10 MΩ

NOTE: For the BMX DDM 16025H , at 70 °C (158 °F) confirm that the maximum pre-actuator power supply does not exceed 24 VA.

LOSS OF OUTPUT FUNCTION

WARNING

Do not operate the BMX DDI 16025H at 70°C (158°F) if the pre-actuator power supply is greater than 28.8 V or less than 19.2 V. Overheating the module can cause the loss of the output function.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Connecting the Module

At a Glance

The BMX DDM 16025 module is fitted with a removable 20-pin terminal block for the connection of eight input channels and eight isolated relay output channels.

224 35012474.19

Input Circuit Diagram

Discrete Input/Output Modules

The following diagram shows the circuit of a direct current input (positive logic).

Output Circuit Diagram

The following diagram shows the circuit of relay outputs.

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuses.

Failure to follow these instructions can result in injury or equipment damage.

35012474.19

225

Discrete Input/Output Modules

The diagram below shows the connection of the module to the sensors and preactuators.

input power supply: 24 VDC output power supply: 24 VDC or 24...240 VAC input fuse: 1 fast blow fuse of 0.5 A output fuse: 1 fast blow fuse of 12 A pre-act: pre-actuator

Sensor Power Outage

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282

226 35012474.19

Discrete Input/Output Modules

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

35012474.19

227

Discrete Input/Output Modules

Introduction................................................................................................. 228

What’s in This Chapter

Characteristics ............................................................................................ 228

Connecting the Module ................................................................................ 231

Subject of this Section

This section presents the BMX DDM 3202 K module, its characteristics, and explains how it is connected to the sensors and pre-actuators.

Introduction

Function

The BMX DDM 3202 K module is a 24 VDC discrete module connected via a 40pin connector. It is a positive logic module: its 16 input channels receive current from the sensors (sink) and its 16 output channels provide current to the preactuators (source).

Illustration

Characteristics

Altitude Operating Conditions

The characteristics in the following tables apply to the BMXDDM3202K module for use at altitude up to 2000 m (6560 ft). When the module operates above 2000 m

(6560 ft), apply additional derating.

For detailed information, refer to the Operating and Storage Conditions topic in the

Modicon M580, M340, and X80 I/O Platforms, Standards and Certifications user guide.

228 35012474.19

2-wire (DC) and 3-wire (DC) PNP any type, page 73

General Input Characteristics

Discrete Input/Output Modules

The following table shows the general input characteristics of the BMXDDM3202K module:

Input module type

Operating temperature

Nominal input values Voltage

Threshold input values At 1

Current

Voltage

Current

Voltage At 0

Current

Sensor supply (including ripple)

Input impedance

Response time

At nominal U

Typical

Maximum

Input type

Input type in compliance with IEC 61131-2 standard

Reverse polarity

2-wire / 3-wire proximity sensor compatibility (IEC 60947-5-2 standard compliant)

Fuse type Internal

External

Reliability

Dielectric strength

MTBF for continuous operation in hours at ambient temperature 30 °C

(86 °F)

Primary/secondary

Between input/output groups

Resistance of insulation

Paralleling of inputs

Sensor voltage: monitoring threshold

Sensor voltage: monitoring response time at 24 V (-15% ...

+20%)

Power consumption 3.3 V

24 V pre-actuator consumption

(excluding load current)

Power dissipation

Error

On appearance

On disappearance

Typical

Maximum

Typical

Maximum

24 VDC positive logic inputs

0...60 ºC (32...140 ºF)

24 VDC

2.5 mA

≥ 11 V

> 2 mA for U ≥ 11 V

5 V

< 0.5 mA

19...30 V (possibly up to 34 V, limited to 1 hour/day)

9.6 kΩ

4 ms

7 ms

Current sink

Type 1

Protected

None

1 fast blow fuse of 0.5 A for 16-channel group

650 614

1500 V actual, 50 / 60 Hz for 1 min.

500 VDC

>10 MΩ (below 500 VDC)

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

125 mA

166 mA

69 mA

104 mA

4 W max.

General Output Characteristics

Output module type

Operating temperature

The following table shows the general output characteristics of the

BMXDDM3202K module:

24 VDC positive logic static outputs

0...60 ºC (32...140 ºF)

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Discrete Input/Output Modules

Temperature derating

Nominal values

Threshold values

Power of tungsten filament lamp

Leakage current

Voltage drop

Load impedance

Response time (1)

Max. overload time before internal damage

Reliability

Voltage

Current

Voltage (including ripple)

Current/channel

Current/module

Maximum at 0 at 1

Minimum

Apply the

24 VDC

0.1 A

19...30 V (34 V possible for 1 hour/day)

0.125 A

3.2 A

1.2 W

100 μA for U = 30 V

< 1.5 V for I = 0.1 A

220 Ω

1.2 ms

15 ms

650 614 MTBF for continuous operation in hours at ambient temperature 30 °C (86 °F)

Frequency of switching to inductive load

Paralleling of outputs

Compatibility with IEC 61131-2 DC direct inputs

Built-in protection

Fuse type

Against over voltage

Against inversions

Against short-circuits and overloads

Internal

External

0.5 / LI 2 Hz

Yes (maximum of 3)

Yes (type 3 and no type)

Yes, by Transil diode

Yes, by inverted diode (2)

Yes, by current limiter and electric circuitbreaker 0.125 A < Id < 0.185 A

None

1 fast blow fuse of 2 A for 16-channel group

Pre-actuator voltage: monitoring threshold

Pre-actuator voltage: monitoring response time at

24 V (-15% ... +20%)

Power consumption 3.3 V

Error

On appearance

On disappearance

Typical

> 18 V

< 14 V

8 ms < T < 30 ms

1 ms < T < 3 ms

125 mA

24 V pre-actuator consumption

(excluding load current)

Power dissipation

Dielectric strength

Maximum

Typical

Maximum

166 mA

69 mA

104 mA

4 W max.

1500 V actual, 50 / 60 Hz for 1 min.

Resistance of insulation >10 MΩ (below 500 VDC)

(1) All outputs are equipped with fast demagnetization circuits for electromagnet. Electromagnet discharge time < L/R.

(2) Provide a 2 A fuse to the +24 V pre-actuator supply.

Output / ground or output / internal logic

230 35012474.19

Connecting the Module

At a Glance

Discrete Input/Output Modules

The BMX DDM 3202 K module is fitted with a 40-pin connector for the connection of sixteen input channels and sixteen output channels.

Input Circuit Diagram

The following diagram shows the circuit of a direct current input (positive logic).

35012474.19

231

Discrete Input/Output Modules

Output Circuit Diagram

The following diagram shows the circuit of a direct current output (positive logic).

Module Connection

DANGER

HAZARD OF ELECTRICAL SHOCK, EXPLOSION OR ARC FLASH

Switch off the sensor and pre-actuator voltages before connecting or disconnecting the module.

Failure to follow these instructions will result in death or serious injury.

CAUTION

LOSS OF INPUT FUNCTION

Install the correct rating and type of fuse.

Failure to follow these instructions can result in injury or equipment damage.

232 35012474.19

Discrete Input/Output Modules

The following diagram shows the connection of the module to the sensors and pre-actuators.

Run Err I/O

0 1 2 3 4 5 6 7

8 9 10 11 12 13 14 15

16 17 18 19 20 21 22 23

24 25 26 27 28 29 30 31

4 5

6 7

8 9

SPS+

SPS-

SPS+ SPS-

Q16

Q17

Q18 Q19

Q20 Q21

Q22

Q23

Q24 Q25

Q26 Q27

Q28 Q29

Q30 Q31

PPS+ PPS-

1 power supply: 24 VDC input fuse: fast blow fuse of 0.5 A output fuse: fast blow fuse of 2 A pre-act: pre-actuator

SPS: sensor power supply

PPS: pre-actuator power supply

FUSE

Pre-act.

SPS+

Pre-act.

SPS-

Pre-act.

FUSE

Pre-act.

PPS+ PPS-

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Discrete Input/Output Modules

Sensor Power Outage

After a power sensor outage, if the Supply monitoring check box is not selected in the module configuration screen then the digital input can stay active.

WARNING

DIGITAL INPUT STATE INACTIVE AFTER A SENSOR POWER OUTAGE

Do not click to clear the Supply monitoring check box in the module configuration screen to guarantee the digital input state inactive after sensor power outage.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

To access the Supply monitoring check box, refer to chapter

External Power Supply Error Monitoring Parameter , page 282

After the sensor power outage, the I/O (red) LED of the module switches on and the last recorded position of the sensor is displayed by the input channel status

LED's.

WARNING

CHANNEL LED INFORMATION NOT MATCHING SENSORS POSITION

After a sensor power outage:

• The I/O error LED is on

• Do not take into account the input LEDs information (they show the last recorded position of the sensors, not their real positions)

• Check the real positions on the sensors.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

234 35012474.19

TELEFAST 2 Connection Interface Links for the Discrete I/O

Introduction to the TELEFAST 2 Connection Interfaces for Discrete I/

Discrete Input/Output Modules

TELEFAST 2 Connection Interface Links for the

Discrete I/O Modules

What’s in This Chapter

O ............................................................................................................... 236

Connection Principles for the TELEFAST 2 Interfaces for Discrete I/O ............. 243

TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/16R11 Connection

Bases......................................................................................................... 247

TELEFAST 2 ABE-7H12R10/12R11 Connection Bases.................................. 249

TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/16R23 Connection

Bases......................................................................................................... 251

TELEFAST 2 ABE-7H12R20/12R21 Connection Bases ................................. 253

TELEFAST 2 ABE-7H08S21/16S21 Connection Bases.................................. 255

TELEFAST 2 ABE-7H12S21 Connection Base .............................................. 257

TELEFAST 2 ABE-7H16R30/16R31 Connection Bases ................................. 259

TELEFAST 2 ABE-7H12R50 Connection Base .............................................. 261

TELEFAST 2 ABE-7H16R50 Connection Base .............................................. 263

TELEFAST 2 ABE-7H16F43 Connection Base .............................................. 265

TELEFAST 2 ABE-7H16S43 Connection Base .............................................. 266

TELEFAST 2 Connection Base Accessories.................................................. 267

Aim of this Chapter

This chapter describes the TELEFAST 2 interface links for the discrete input/ output modules.

35012474.19

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Discrete Input/Output Modules

TELEFAST 2 Connection Interface Links for the Discrete I/O

TELEFAST 2 Connection Interface Links for the Discrete I/O

Introduction to the TELEFAST 2 Connection Interfaces for

Discrete I/O

Aim of this section

This section describes the range of TELEFAST 2 products which allow the discrete input and output modules to be connected quickly to the operating pieces.

General Overview of TELEFAST 2 Connection Interfaces for

Discrete I/O Modules

At a Glance

The TELEFAST 2 system is a group of products which enableS discrete input and output modules to be quickly connected to operational components. It replaces

20-pin terminal blocks, thus doing away with single wire connections.

The TELEFAST 2 system, which consists of connection bases for interfaces and connection cables, can only be connected to modules which are fitted with 40-pin connectors.

Several base types can be identified:

• connection interface bases for 8/12/16-channel discrete inputs/outputs

• bases for connection and adaptation interfaces for inputs with 16 isolated channels

• bases for connection and adaptation interfaces for static outputs with 8 and

16 channels

• bases for connection and adaptation interfaces relating to relay outputs with 8 and 16 channels

• bases for adapter splitting 16 channels into 2 x 8 channels

• bases for connection and adaptation interfaces relating to outputs, with or without removable electromechanical or static relays, with 16 channels

• input bases for 12.5-mm wide static relays

TELEFAST 2 Connection Bases Catalog

At a Glance

The catalog of TELEFAST 2 bases for discrete input/output modules is shown here.

Catalog

The table below shows the catalog of connection interface bases for 8/12/16channel discrete I/Os.

236 35012474.19

TELEFAST 2 Connection Interface Links for the Discrete I/O

Reference

ABE-7H••

Base types

Sub groups

Illustration

08R10

08R11

08S21 12R50

16R50

12R10

12R20

16R10

16R11

08R21 12R21 16R20

16R21

16R23

16R30

16R31

Connection interface bases for 8/12/16-channel discrete I/Os.

8-channel bases 12 and 16-channel bases Compact 12 and 16channel bases

TELEFAST 2 base TELEFAST 2 base

Discrete Input/Output Modules

12S21

16S21

16S43 (1)

16F43 (2)

Description -

(1) for inputs

(2) for outputs

Illustration with 1 isolator/ channel

with 1 isolator/ channel with 1 fuse + 1 isolator/ channel

The principle for identifying the connection interface bases for 8/12/16-channel discrete I/Os is as follows.

Description

35012474.19

The table below describes the different elements which make it possible to identify the connection interface bases for 8/12/16-channel discrete I/Os.

Number

(1)

(2)

Description

08 = 8-channel base

12 = 12-channel base

16 = 16-channel base

Primary function:

• R = simple connection

• S = isolator/channel

• F = fuse/channel

237

Discrete Input/Output Modules

TELEFAST 2 Connection Interface Links for the Discrete I/O

Number

(3)

(4)

Description

1 = with 1 screw terminal per channel on 1 level

2 = with 2 screw terminals per channel on 2 levels

3 = with 3 screw terminals per channel on 3 levels

4 = with 2 screw terminals per channel on 1 level

5 = with 1 screw terminal per channel on 2 levels

0 or even number = without LED display per channel odd number = with LED display per channel

Catalog

ABE-7S•• reference

Base types

Illustration

The table below shows the catalog of bases for connection and adaptation interfaces for inputs with 16 isolated channels.

16E2E1 16E2E0 16E2F0 16E2M0 16E2B1

Bases for connection and adaptation interfaces for inputs with 16 isolated channels.

TELEFAST 2 base

Description

ABE-7S•• reference

Base types

Sub groups

Illustration

16 x 24 VDC inputs 16 x 48 VDC inputs 16 x 48 VAC inputs 16 x 110...120 VAC inputs

16 x 220...240 VAC inputs

The table below shows the catalog of bases for connection and adaptation interfaces for static outputs with 8 and 16 channels.

08S2B1 16S2B0 16S2B2 08S2B0

Bases for connection and adaptation interfaces for static outputs with 8 and 16 channels.

8-channel bases 16-channel bases

TELEFAST 2 base TELEFAST 2 base

Description 8 static 24 VDC / 0.5A outputs, with error detection transfer to PLC.

8 static 24 VDC / 2A outputs, with error detection transfer to

PLC.

16 static 24 VDC / 0.5A

outputs, with error detection transfer to

PLC.

16 static 24 VDC / 0.5A

outputs, without error detection transfer to

PLC.

The table below shows the catalog of bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels.

238 35012474.19

TELEFAST 2 Connection Interface Links for the Discrete I/O

Discrete Input/Output Modules

ABE-7R•• reference

Base types

Sub groups

Illustration

08S111 08S210 16S111 16S210

Bases for connection and adaptation interfaces for relay outputs with 8 and 16 channels.

8-channel bases 16-channel bases

16S212

TELEFAST 2 base TELEFAST 2 base TELEFAST 2 base

Description

ABE-7A•• reference

Base types

Illustration

8 relay outputs, 1 F with

+ or alternating polarity distribution.

8 relay outputs,

1 F, potential free contact.

16 relay outputs,

1 F, 2 x 8 shared

+ or alternating.

16 relay outputs, 1 F, potential free contact.

16 relay outputs, 1 F with distribution of the 2 polarities by 8-channel group.

The table below displays the catalog entry showing the connection base for the adapter splitting 16 channels into 2 x 8 channels.

CC02

Bases for adapter splitting 16 channels into 2 x 8 channels.

TELEFAST 2 base

Description Allows splitting of:

• 16 channels into two x 8 channels

• 12 channels into 8 channels + 4 channels

The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels.

35012474.19

239

Discrete Input/Output Modules

ABE-7•• reference

Base types

Sub groups

Illustration

TELEFAST 2 Connection Interface Links for the Discrete I/O

R16T210 P16T210 P16T214 R16T212 P16T212 P16T215 P16T318

Output adaptation interface bases with or without removable electromechanical or static relays with 16 channels

Output bases, 1 F, potential free contact.

Output bases, 1 F, distribution of the 2 polarities by 8-channel group.

Output base, 1 F, distribution of the

2 polarities by 4channel group.

TELEFAST 2 base

Description with 10-mm wide electromechanical relay

10-mm wide relay not provided

10-mm wide relay not provided, 1 fuse/channel with 10-mm wide electromechanical relay

10-mm wide relay not provided

10-mm wide relay not provided, 1 fuse/ channel

12.5-mm wide relay, not provided, 1 fuse

+ 1 isolator/channel

The table below shows the catalog of output adaptation interface bases with or without removable electromechanical or static relays with 16 channels

(continued).

R16T330 P16T330 P16T334 R16T231 R16T332 P16T332 R16T370 ABE-7•• reference

Base types

Sub groups

R16T230

Output adaptation interface bases with or without removable electromechanical or static relay with 16 channels

(continued).

Output bases, 1 OF, potential free contact.

Output bases, 1

OF, shared by 8channel group.

Output bases, 1 OF, distribution of the 2 polarities by 8-channel group.

Output bases, 2

OF, potential free contact.

Illustration

TELEFAST 2 base

Description with 10-mm wide electromechanical relay with 12.5mm wide electromechanical relay

12.5-mm wide relay, not provided

12.5-mm wide relay, not provided, 1 fuse/ channel with 10-mm wide electromechanical relay with 12.5mm wide electromechanical relay

12.5-mm wide relay, not provided with 12.5mm wide electromechanical relay

The table below shows the catalog of input bases for 12.5-mm wide static relays.

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ABE-7P•• reference

Base types

Illustration

16F310

Input bases for 12.5-mm wide static relays

TELEFAST 2 base

16F312

Discrete Input/Output Modules

Description potential free distribution of the 2 polarities by 8-channel group

Combination of Discrete I/O Modules and TELEFAST 2

Connection Bases

Compatibility Table

BMX DDI 3202 K

1 connector

Connection bases

8 channels

ABE-7H08R•• + (1)

ABE-7H08S21

12 channels

+ (1)

ABE-7H12R••

ABE-7H12S21

16 channels

ABE-7H16R••

ABE-7H16S21

ABE-7H16R23 +

ABE-7H16F43 -

ABE-7H16S43 -

Input adapter connection bases

16 channels

ABE-7S16E2•• +

ABE-7P16F3•• +

Output adapter connection bases

8 channels

ABE-7S08S2••

ABE-7R08S•••

16 channels

ABE-7R16S•••

ABE-7R16T•••

The following table summarizes compatibility between Discrete I/O modules and

TELEFAST 2 connection bases.

BMX DDI 6402 K

2 connectors

BMX DDO 3202 K

1 connector

BMX DDO 6402 K

2 connectors

BMX DDM 3202 K

1 connector

+ (1)

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BMX DDI 3202 K BMX DDI 6402 K

1 connector

2 connectors

ABE-7P16T•••

(1) With 16 to 2 x 8 channel adapter ABBE-7ACC02

+ Compatible

Not compatible

BMX DDO 3202 K

1 connector

BMX DDO 6402 K

2 connectors

BMX DDM 3202 K

1 connector

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Discrete Input/Output Modules

Connection Principles for the TELEFAST 2 Interfaces for

Discrete I/O

Aim of this section

This section describes the connection principles for the TELEFAST 2 products for discrete input/output modules.

Connecting a Discrete Input/Output Module to a TELEFAST 2

Base Interface

At a Glance

A discrete input/output module with a 40-pin connector can be connected to the

TELEFAST 2 connection base with a

Illustration

The following diagram shows the connection of a discrete input/output module with a 40-pin connector to a TELEFAST 2 connection base.

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Discrete Input/Output Modules

Illustration

TELEFAST 2 Connection Interface Links for the Discrete I/O

TELEFAST 2 Connection Interface Links for the Discrete I/O

The following diagram shows an example specific to the connection of 16 channels in 2 x 8-channel groups via the ABE-7ACC02 adapter base.

Dimensions and Mounting of the TELEFAST 2 Connection Bases

At a Glance

Here is an overview of the dimensions of different TELEFAST 2 connection products and their mounting methods.

Illustration

The illustration below shows the dimensions (in mm) of the products: ABE-

7H••R1•, ABE-7H••R5•, ABE-7H••R2•, ABE-7H••S21, ABE-7H16R3•, ABE-

7S08S2B0, ABE-7R••S1••, ABE-7R08S210.

244

(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.

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Discrete Input/Output Modules

The illustration below shows the dimensions (in mm) of the products: ABE-7H16S43, ABE-7S16E2••, ABE-

7S08S2B1, ABE-7S16S2B•, ABE-7H16F43•, ABE-7R16S21.

The illustration below shows the dimensions (in mm) of the product ABE-7ACC02.

The illustration below shows the dimensions (in mm) of the products: ABE-7R16T2•• and ABE-7P16T2••.

(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.

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The illustration below shows the dimensions (in mm) of the products: ABE-7R16T3•• and ABE-7P16T3••.

(1) Dimension with additional shunt terminal block ABE-7BV20 or ABE-7BV10.

Mounting

The TELEFAST 2 bases are mounted on 35-mm wide DIN mounting rails.

WARNING

UNEXPECTED EQUIPMENT OPERATION

Install the input adaptation bases ABE-7S16E2E1 and static output adaptation bases ABE-7S••S2B• lengthways and horizontally to prevent the device from overheating and unexpected operation.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Discrete Input/Output Modules

TELEFAST 2 ABE-7H08R10/08R11 and ABE-7H16R10/

16R11 Connection Bases

Aim of this section

This section introduces the TELEFAST 2 ABE-7H08R10/08R11 and ABE-

7H16R10/16R11 connection bases.

Sensor and Pre-actuator Connections on the ABE-7H08R10/R11 and ABE-7H16R10/R11 Bases

At a Glance

This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.

NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5 A quick-blow

• output functions:

◦ 2 A quick-blow on the ABE-7H16R•• base

◦ 6.3 A quick-blow on the ABE-7H08R•• base

Illustration

Description of the connection terminal blocks.

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Discrete Input/Output Modules

Illustration

Connections for input and output functions.

TELEFAST 2 Connection Interface Links for the Discrete I/O

Connecting the common for sensors:

• onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)

Connecting the common for pre-actuators:

• onto terminals 3 or 4: pre-actuators to the ‘-’ of the supply (positive logic outputs)

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Discrete Input/Output Modules

TELEFAST 2 ABE-7H12R10/12R11 Connection Bases

Aim of this section

This section introduces the TELEFAST 2 ABE-7H12R10/12R11 connection bases.

Sensor and Pre-actuator Connections on the ABE-7H12R10/R11

Bases

At a Glance

This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5 A quick-blow

• output functions: 6.3 A quick-blow on the ABE-7H12R ••base

Illustration

Description of the connection terminal blocks.

Illustration

Connections for input and output functions.

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TELEFAST 2 Connection Interface Links for the Discrete I/O

Connecting the common for sensors:

• onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)

Connecting the common for pre-actuators:

• several terminals linked to the ‘-‘ polarity (3, 4, 200, 201, 202, and 203) allowing sharing in groups of 4 or 2 channels (positive logic outputs)

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Discrete Input/Output Modules

TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/16R21/

16R23 Connection Bases

Aim of this section

This section introduces the TELEFAST 2 ABE-7H08R21 and ABE-7H16R20/

16R21/16R23 connection bases.

Sensor and Pre-actuator Connections on the ABE-7H08R21 and

ABE-7H16R20/R21/R23 Bases for Type 2 Inputs

At a Glance

This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.

NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5 A quick-blow

• output functions:

◦ 2 A quick-blow on the ABE-7H16R•• base

◦ 6.3 A quick-blow on the ABE-7H08R•• base

Illustration

Description of the connection terminal blocks.

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Discrete Input/Output Modules

Illustration

TELEFAST 2 Connection Interface Links for the Discrete I/O

Connections for input and output functions.

Connecting the common for sensors:

• In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply

(positive logic inputs).

Connecting the common for pre-actuators:

• In order to create the shared supply for the pre-actuators, position the jumper

(2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply

(positive logic outputs).

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Discrete Input/Output Modules

TELEFAST 2 ABE-7H12R20/12R21 Connection Bases

Aim of this section

This section introduces the TELEFAST 2 ABE-7H12R20/12R21 connection bases.

Sensor and Pre-actuator Connections on the ABE-7H12R20/

12R21 Bases

At a Glance

This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5 A quick-blow

• output functions: 6.3 A quick-blow on the ABE-7H12R•• base

Illustration

Description of the connection terminal blocks.

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Discrete Input/Output Modules

Illustration

Connections for input and output functions.

TELEFAST 2 Connection Interface Links for the Discrete I/O

Connecting the common for sensors:

• In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply

(positive logic inputs).

Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.

Connecting the common for pre-actuators:

• In order to create the shared supply for the pre-actuators, position the jumper

(2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply

(positive logic outputs).

Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity

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Discrete Input/Output Modules

TELEFAST 2 ABE-7H08S21/16S21 Connection Bases

Aim of this section

This section introduces the connection bases TELEFAST 2 ABE-7H08S21/16S21 .

Sensor and Pre-actuator Connections on ABE-7H08S21/16S21

Bases with One Isolator per Channel

At a Glance

This is an overview of the sensor and pre-actuator connections on TELEFAST 2 bases.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5 A quick-blow

• output functions:

◦ 2 A quick-blow on the ABE-7H16S21 base

◦ 6.3 A quick blow on the ABE-7H08S21 base

Illustration

Description of the connection terminal blocks.

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Discrete Input/Output Modules

Illustration

Connections for input and output functions.

TELEFAST 2 Connection Interface Links for the Discrete I/O

Connecting the common for sensors:

• In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply

(positive logic inputs).

Connecting the common for actuators:

• In order to create the shared supply for the actuators, position the jumper (2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply

(positive logic outputs).

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TELEFAST 2 ABE-7H12S21 Connection Base

Discrete Input/Output Modules

Aim of this section

This section describes the connection base TELEFAST 2 ABE-7H12S21 .

Sensor and Pre-actuator Connections on the ABE-7H12S21 Base with 1 Isolator per Channel

At a Glance

This is an overview of the sensor and actuator connections on the TELEFAST 2 base.

NOTE: The base is manufactured with a general-purpose, quick-blow fuse rated 6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5 A quick-blow

• output functions: 6.3A quick-blow on the ABE-7H12S21 base

Illustration

Description of the connection terminal blocks.

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Discrete Input/Output Modules

Illustration

Connections for input and output functions.

TELEFAST 2 Connection Interface Links for the Discrete I/O

Connecting the common for sensors:

• In order to create the shared sensor supply, position the jumper (1) on terminals 1 and 2: terminals 200 to 215 will be on the ‘+’ of the supply

(positive logic inputs).

Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.

Connecting the common for pre-actuators:

• In order to create the shared supply for the pre-actuators, position the jumper

(2) on terminals 3 and 4: terminals 200 to 215 will be on the ‘-’ of the supply

(positive logic outputs).

Terminals 216, 217, 218 and 219 are linked to the ‘-‘ polarity.

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Discrete Input/Output Modules

TELEFAST 2 ABE-7H16R30/16R31 Connection Bases

Aim of this section

This section introduces the connection bases TELEFAST 2 ABE-7H16R30/

16R31 .

Sensor and Pre-actuator Connections on the ABE-7H16R30/R31

Bases

At a Glance

This is an overview of the sensor connections on TELEFAST 2 bases.

NOTE: The bases are manufactured with a general-purpose, quick-blow fuse rated 2 A. To guarantee optimum protection, this fuse should be rated according to the application and the maximum current allowable in the base.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5A quick-blow

Illustration

Description of the connection terminal blocks.

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Discrete Input/Output Modules

Illustration

Input function connections.

TELEFAST 2 Connection Interface Links for the Discrete I/O

Connecting the common for sensors:

• to create the shared sensor supply:

◦ position the jumper wire (1) on terminals 1 and 2: terminal blocks 200 to

215 will be at the "+" of the supply

◦ link terminal 4 to one of the C terminals of the 3rd level (2): terminal blocks

300 to 315 will be at the "-" of the supply

NOTE: The ABE-7H16R30/R31 base can also be used for connecting actuators.

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TELEFAST 2 ABE-7H12R50 Connection Base

Discrete Input/Output Modules

Aim of this section

This section describes the connection base TELEFAST 2 ABE-7H12R50 .

Sensor and Pre-actuator Connections on the ABE-7H12R50

Bases

At a Glance

This is an overview of the sensor and pre-actuator connections on the TELEFAST

2 base.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5 A quick-blow

• output functions: 6.3 A quick-blow on the ABE-7H12R50 base

Illustration

Description of the connection terminal blocks.

Illustration

Connections for input and output functions.

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TELEFAST 2 Connection Interface Links for the Discrete I/O

Connecting the common for sensors:

• onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs).

Terminals 200, 201, 202 and 203 are linked to the ‘-‘ polarity

Connecting the common for pre-actuators:

• several terminals linked to the ‘-‘ polarity (3, 4, 200, 202, and 203) allow sharing in groups of 4 or 2 channels (positive logic outputs)

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TELEFAST 2 ABE-7H16R50 Connection Base

Discrete Input/Output Modules

Aim of this section

This section describes the connection base TELEFAST 2 ABE-7H16R50 .

Sensor and Actuator Connections on the ABE-7H16R50 Base

At a Glance

This is an overview of the sensor and actuator connections on the TELEFAST 2 base.

NOTE: The base is manufactured with a general-purpose, fast-blow fuse rated

6.3 A. To guarantee optimum protection, this fuse should be rated according to the application (connection to input or output functions) and the maximum current allowable in the base.

Type and rating of fuse to be fitted to the base:

• input functions: 0.5A fast blow

• output functions: 2A fast blow on the ABE-7H16R50 base

Illustration

Description of the connection terminal blocks.

Illustration

Connections for input and output functions.

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Connecting the common for sensors:

263

Discrete Input/Output Modules

TELEFAST 2 Connection Interface Links for the Discrete I/O

• onto terminals 1 or 2: sensors to the ‘+’ of the supply (positive logic inputs)

Connecting the common for actuators:

• onto terminals 3 or 4: actuators to the ‘-’ of the supply (positive logic outputs)

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TELEFAST 2 ABE-7H16F43 Connection Base

Discrete Input/Output Modules

Aim of this section

This section describes the connection base TELEFAST 2 ABE-7H16F43 .

Actuator Connections on ABE-7H16F43 Output Base with One

Fuse and One isolator per Channel

At a Glance

This is an overview of the actuator connections on TELEFAST 2 bases.

Illustration

Description of the connection terminal blocks.

Illustration

Output connection functions.

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Functionality per channel:

• original fitted 0.125 A fuse

• isolator cuts the ‘-’ and the channel signal simultaneously

NOTE: Terminals 200..215 are connected to the ‘-’ polarity of the supply.

265

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TELEFAST 2 Connection Interface Links for the Discrete I/O

TELEFAST 2 ABE-7H16S43 Connection Base

Aim of this section

This section describes the connection base TELEFAST 2 ABE-7H16S43 .

Sensor Connections on ABE-7H16S43 Output Base with One

Fuse and One Isolator per Channel

At a Glance

This is an overview of the sensor connections on TELEFAST 2 bases.

Illustration

Description of the connection terminal blocks.

Illustration

Input function connections.

266

Functionality per channel:

• 0.125 A fuse fitted during manufacture

• isolator cuts the ‘+’ and the channel signal simultaneously

NOTE: Terminals 200...215 are connected to the ‘+’ polarity of the supply.

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TELEFAST 2 Connection Base Accessories

Discrete Input/Output Modules

Aim of this Section

This section introduces the TELEFAST 2 connection bases’ range of accessories.

TELEFAST 2 Connection Base Accessories Catalog

At a Glance

This is an overview of the TELEFAST 2 connection base accessories catalog for discrete I/O modules.

Catalog

Product reference Illustration

Additional shunt terminal block

ABE-7BV10

ABE-7BV20

The table below shows the TELEFAST 2 connection base accessories catalog.

Description

Terminal block fitted with 10 screw terminal blocks

Terminal block fitted with 20 screw terminal blocks

Adapter base

ABE-7ACC02

Mounting kit

ABE-7ACC01

Sealed cable lead-through

ABE-7ACC84

Transit through cabinet

ABE-7ACC83

ABE-7ACC82

Enables the connection of 16 channels in 2 x 8-channel groups

Enables the bases to be mounted on monoblock mounting plates

Allows transit through cabinets without cutting the cables

40-pin connectors for 8/12 channels -> M23 cylindrical connector

40-pin connectors for 16 channels -> M23 cylindrical connector

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Product reference

ABE-7ACC80

Illustration

Characteristics of the Removable ABR-7xxx Electromechanical Output Relays, page 270

Description

40-pin connectors for 32 channels -> HARTING type connector

ABE-7ACC81

Removable continuity module

ABE-7ACC20

ABE-7ACC21

Customer identification label marking software

ABE-7LOGV10 -

5 x 20 quick-blow glass fuse

ABE-7FU012

ABE-7FU050

ABE-7FU100

ABE-7FU200

ABE-7FU630

Adhesive marker holder

AR1-SB3

Plug-in connector for

Width 10 mm

Width 12.5 mm

ABE-7ACC80

0.125 A

0.5 A

1 A

2 A

6.3 A

For AB1-R. / AB1-G type markers

Relays for ABE-7R16T•••, ABE-7P16T••• and ABE-7P16F••• bases

ABR-7S••• (1)

ABS-7S••• (2)

ABE-7S3•• and ABE-7S2••

Output electromechanical relay

Output static relay (4)

(4)

ABS-7E••• (3) Input static relay (4)

(1) For electrical characteristics, see

(2) For electrical characteristics, see

Characteristics of the Removable ABS-7Sxx Static Output Relays, page 271 .

(3) For electrical characteristics, see

Characteristics of the Removable ABS-7Exx Static input Relays, page 270 .

(4) Contingency table of relays for bases, see

Association Table for the Relays on ABE-7R16Txxx, ABE-7P16Txxx and ABE-7P16Fxxx

Bases, page 269 .

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TELEFAST 2 Connection Interface Links for the Discrete I/O

Discrete Input/Output Modules

Association Table for the Relays on ABE-7R16Txxx, ABE-

7P16Txxx and ABE-7P16Fxxx Bases

At a Glance

The table for comparison between the TELEFAST 2 ABE-7R16T•••, ABE-

7P16T••• and ABE-7P16F••• link bases and the electromagnetic or static relays is described here.

Compatibility Table

The table below shows the association possibilities for the electromagnetic or static relays on the TELEFAST 2 bases.

Bases ABE-7•• equipped with electromagnetic relays

R16T33• R16T21• R16T23•

Electromagnetic relays from ABR-7••• output

10 mm S21 1F

S23 1OF

X (1)

12.5 mm S33 1OF -

S37 2OF -

Static relays from ABS-S•• output

R16T370

10 mm

12.5 mm

C2E

A2M

C3BA

C3E

A3M -

Static relays from ABS-7E•• input

12.5 mm C3AL

C3B2

C3E2

A3E5

A3F5

A3F6

A3M5

A3M6

ABE-7••• continuity block

10 mm ACC20

12.5 mm

X compatible

ACC21

not compatible

(1) relays can be in line

(2) except on ABE-7P16T334

X (1)

(1)

not equipped with relays

P16T21• P16T33• P16T318 P16F31•

X (2)

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Characteristics of the Removable ABR-7xxx Electromechanical

Output Relays

At a Glance

The general characteristics of the removable ABR-7••• electromechanical output relays for TELEFAST 2 bases are described in this section.

General Characteristics

This table shows the general characteristics of the ABR-7••• relays.

ABR-7••• reference

Relay width

Characteristics of the contacts

Composition of the contacts

Max. operating voltage according to IEC 947-5-1 Alternating

Direct

Thermal current

Frequency of current used

Alternating current load

Direct current load

Minimum switching

Response time

Resistive, load AC12

Inductive load AC15

Resistive, load DC12

Inductive load DC13, L/R

= 10 ms

Voltage

Current

Voltage

Current

Voltage

Current

Voltage

Current

Voltage

State 0 to 1

State 1 to 0

Maximum speed of function loading

Voltage assigned insulation

Voltage assigned shock resistance (1.2/50)

Coil/contact

S21

10 mm

1 F

250 V

125 V

4 A

50/60 Hz

230 VAC

1.5 A

230 VAC

0.9 A

24 VDC

1.5 A

24 VDC

0.6 A

10 mA

5 V

10 ms

5 ms

0.5 Hz

300 V

2.5 kV

S23

1 OF

1.2 A

0.7 A

1.2 A

0.45 A

S33

12.5 mm

264 V

5 A

3 A

1.7 A

3 A

1.4 A

100 mA

13 ms

(1) for 0.5 x 10 6 maneuvers

S37

2 OF

2.5 A

1.3 A

2.5 A

1 A

15 ms

20 ms

Characteristics of the Removable ABS-7Exx Static input Relays

At a Glance

The general characteristics of the removable ABS-7E•• static input relays for

TELEFAST 2 bases are described in this section.

General Characteristics

This table shows the general characteristics of the ABS-7E•• relays.

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ABS-7E•• reference

Relay width

Command characteristics

Assigned operating voltage

(Us)

Direct

Alternating

Max. operating voltage (including ripple)

Max. current at Us

State 1 guaranteed Voltage

Current

Voltage State 0 guaranteed

Current

Maximum switching frequency (cyclic report

50%)

Complies with IEC1131-2

Response time State 0 to 1

State 1 to 0

Input/output Voltage assigned to insulation

Voltage assigned to shock resistance (1.2/50)

Input/output

C3AL

12.5 mm

C3B2

5 V

6 V

13.6 mA

3.75 V

4.5 mA

2 V

0.09 mA

1000 Hz

0.05 ms

0.4 ms

300 V

2.5 kV

24 V

30 V

15 mA

11 V

6 mA

5 V

2 mA

Type 2

C3E2

48 V

60 V

30 V

10 V

A3E5

Discrete Input/Output Modules

A3F5 A3M5

48 V

53 V

12 mA

32 V

5 mA

1.5 mA

25 Hz

Type 1

20 ms

110..130 V

143 V

8.3 mA

79 V

230..240 V

264 V

8 mA

164 V

4.5 mA

40 V 30 V

2 mA

Characteristics of the Removable ABS-7Sxx Static Output Relays

At a Glance

The general characteristics of the removable ABS-7S•• static output relays for

TELEFAST 2 bases are described in this section.

General Characteristics

This table shows the general characteristics of the ABS-7S•• relays.

ABS-7S•• reference

Relay width

Output circuit characteristics

Voltage assigned to job

Minimum current through channel

Response time

Direct

Alternating

Max. voltage

Alternating current load

Direct current load

Resistive, load

AC12

Resistive, load

DC12

Inductive load

DC13

Current

Filament lamp load DC6

Leakage current at state 0

Breakdown voltage at state 1

State 0 to 1

C2E

10 mm

5..48 V

57.6 VDC

0.5 A

<= 0.5 mA

<= 1 V

1 mA

0.1 ms

A2M

24..240 V

264 VAC

0.5 A

<= 2 mA

<= 1.1 V

10 mA

10 ms

C3BA

12.5 mm

24 V

30 VDC

2 A

<= 0.3 mA

<= 0.3 V

1 mA

0.1 ms

C3E

5..48 V

60 VDC

1.5 A

0.3 A

10 W

<= 1.3 V

A3M

24..240 V

264 VAC

2 A

<= 2 mA

10 mA

10 ms

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ABS-7S•• reference

State 1 to 0

Switching frequency on inductive load

Voltage assigned to insulation

Voltage assigned to shock resistance (1.2/50)

Input/output

C2E

0.6 ms

300 V

2.5 kV

General Introduction to the Application-Specific Discrete Function .................. 274

A2M

10 ms

C3BA

0.02 ms

< 0.5 LI 2

C3E

0.6 ms

A3M

10 ms

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Implementation

Discrete Input/Output Modules

What’s in This Part

Configuration ............................................................................................... 276

Application-Specific Discrete Module Language Objects ................................ 285

Debugging ................................................................................................... 304

Diagnostics of the Modules .......................................................................... 309

Subject of this Part

This part describes the application-specific discrete functions for Modicon Mx80

PLCs and describes their implementation with the Control Expert software.

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Discrete Input/Output Modules

General Introduction to the Application-Specific Discrete

Function

General Introduction to the Application-Specific

Discrete Function

What’s in This Chapter

Overview .................................................................................................... 274

Subject of this Section

This chapter describes the application-specific discrete function on Modicon Mx80

PLCs.

Overview

Introduction

The software installation of the application-specific modules is carried out from various Control Expert editors in both online and offline modes.

If you do not have a processor to connect to, Control Expert allows you to carry out an initial test using the simulator. In this case there are differences in

the installation, page 275 .

The following order of installation phases is recommended but it is possible to change the order of certain phases (for example, starting with the configuration phase).

Installation Phases with Processor

The following table shows the various phases of installation with the processor.

Phase

Declaration of variables

Programming

Description

Declaration of IODDT-type variables for the application-specific modules and variables of the project

Project programming

Mode

Offline /

Online

Offline /

Online

Offline Configuration

Association

Declaration of modules

Module channel configuration

Entry of configuration parameters

Association of IODDTs with the channels configured (variable editor)

Generation

Transfer

Adjustment

Debugging

Documentation

Operation/

Diagnostic

Project generation (analysis and editing of links)

Transfer project to PLC

Project debugging from debug screens, animation tables

Modifying the program and adjustment parameters

Building documentation file and printing miscellaneous information relating to the project

Displaying miscellaneous information necessary for supervisory control of the project

Offline /

Online

Offline

Online

Offline /

Online

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General Introduction to the Application-Specific Discrete

Function

Phase Description

Diagnostic of project and modules

Discrete Input/Output Modules

Mode

Implementation Phases with Simulator

The following table shows the various phases of installation with the simulator.

Phase

Declaration of variables

Programming

Description

Declaration of IODDT-type variables for the application-specific modules and variables of the project

Project programming

Configuration

Association

Declaration of modules

Module channel configuration

Entry of configuration parameters

Association of IODDTs with the modules configured (variable editor)

Mode

Offline /

Online

Offline /

Online

Offline

Generation

Transfer

Simulation

Adjustment

Debugging

Project generation (analysis and editing of links)

Transfer project to simulator

Program simulation without inputs/outputs

Project debugging from debug screens, animation tables

Modifying the program and adjustment parameters

Offline /

Online

Offline

Online

Note: The simulator is only used for the discrete or analog modules.

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Configuration

What’s in This Chapter

Configuration of Discrete Modules: General Points ........................................ 276

Discrete Input and Output Channel Parameters ............................................. 279

Configuration of Discrete Module Parameters................................................ 281

Subject of this Section

This section describes the configuration of application-specific discrete modules for implementation.

Configuration of Discrete Modules: General Points

Overview

This section describes the basic operations required to configure a Modicon X80 discrete module.

Discrete Module Configuration Screen in Modicon Mx80 local rack

At a Glance

The configuration screen is a graphic tool designed for configuring a module selected in a rack. It displays the parameters defined for this module’s channels, and enables their modification in offline mode and on-line mode.

It also provides access to the debug screen (in on-line mode only).

NOTE: It is not possible to configure a module by programming using

direct language objects %KW, page 297

; these words are accessible in read only format.

NOTE: With module firmware 2.4 or any subsequent supporting version(s), you can access the modules either via topological or State RAM addresses.

Please refer to Memory Tab (see EcoStruxure ™ Control Expert, Operating

Modes) and

Topological/State RAM Addressing of Modicon X80 Discrete

Modules , page 313 .

276 35012474.19

Illustration

Discrete Input/Output Modules

This screen enables the display and modification of parameters in offline mode, as well as debug in online mode.

Description

Address

Element

Tabs

Module area

Channel area

The next table shows the various elements of the configuration screen and their functions.

Function

The tab in the foreground indicates the mode in progress ( Configuration in this example). Every mode can be selected using the respective tab.

The Debug mode is only accessible in online mode.

Specifies the abbreviated heading of the module.

In online mode, this area also includes the three LEDs: Run , Err and IO .

Allows you:

• by clicking on the reference number, to display the tabs:

◦ Description which gives the characteristics of the device

◦ I/O Objects, (see EcoStruxure ™ Control Expert, Operating Modes) which is used to presymbolize the input/output objects

◦ Fault which shows the device status (in on-line mode)

• to select a channel

• to display the Symbol , name of the channel defined by the user (using the variable editor)

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Address

Element

General parameters area

Configuration zone

Function

Allows you to select the associated function and task in groups of 8 channels:

• Function : defines the configuration/de-configuration of the channel group selected (other than groups 0 to 7)

• Task : defines the task ( MAST , FAST ) in which channel default exchange objects will be exchanged

The check box Supply monitoring defines the active or inactive state of the external power supply monitoring (available only on some discrete modules).

The Reset and Fallback mode drop-down menus enable you to configure the output reset and output fallback mode (available only on some discrete modules).

Enables the configuration of parameters for the various channels. This field includes various items, displayed according to the selected discrete module.

The Symbol column displays the symbol associated with the channel when it has been defined by the user (using the variable editor).

Discrete Module Configuration Screen in X80 Drop

At a Glance

The various available screens for the discrete modules are:

• Configuration screen

• Type

Illustration

The following screen describes the configuration screen:

278 35012474.19

Discrete Input/Output Modules

Description

Address

Element

Tabs

Module area

Channel area

General parameters area

Configuration zone

The following table shows the various elements of the configuration screen and their functions.

Function

The tab in the foreground indicates the mode in progress ( Configuration in this example). Every mode can be selected using the respective tab:

• Overview

• Configuration

• Device DDT , which gives the device DDT name and type of the device

Specifies the abbreviated heading of the module.

Allows you:

• by clicking on the reference number, to display the tabs:

◦ Description : Provides the characteristics of the device.

• to select a channel

• to display the Symbol , which is the name of the channel defined by the user (using the variable editor)

NOTE: All channel are activated and a channel cannot be de-activated to None .

Allows you to select the associated function and task in groups of 8 channels:

• Function : Defines the configuration/de-configuration of the channel group selected (other than groups 0 to 7).

• Task : Defines the ( MAST ) task in which channel default exchange objects are exchanged.

The Supply monitoring check box defines the active or inactive state of the external power supply monitoring for the 16-channel group selected (available only on 16, 32 and 64 channel discrete modules).

In a user application, the WRITE_CMD (in an X80 drop) or the WRITE_CMD_QX (in an EIO drop) can also define the active or inactive state of the external power supply monitoring and overrides the

Supply monitoring setting.

WRITE_CMD_QX only works over the first eight channels (0...7, 16...23, 32...39 and 48...55) of the

16 channel groups, but affects all 16 channels of the group.

WRITE_CMD works over any of the 16 channels of a channel group and affects all 16 channels of the group.

WRITE_CMD also allows reactivation of tripped outputs.

The Reactivate and Fallback mode drop-down menus enable you to configure the output reset and output fallback mode (available only on some discrete modules).

Enables the configuration of parameters for the various channels. This field includes various items, displayed according to the selected discrete module.

The Symbol column displays the symbol associated with the channel when it has been defined by the user (using the variable editor).

Discrete Input and Output Channel Parameters

Subject of this Section

This section presents the various parameters of input and output channels for discrete modules.

Discrete Input Parameters on the Rack

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Discrete Input/Output Modules

At a Glance

The discrete input module includes different parameters per channel. The channels are divided into blocks of 8 or 16 consecutive channels.

Parameters

BMX DDI 1602

BMX DDI 1603

BMX DDI 1604T

BMX DDI 3202 K

BMX DDI 3203

BMX DDI 3232

BMX DDI 6402 K

BMX DAI 0805

BMX DAI 0814

BMX DAI 1602

BMX DAI 1603

BMX DAI 1604

BMX DAI 1614

BMX DAI 1615

BMX DDM 16022

BMX DDM 16025

BMX DDM 3202 K

Reference Module

Number of inputs

Associated task

(8-channel group)

Function

(8-channel group)

The following table displays the parameters available for each in-rack discrete input module.

Mast / Fast

8 (inputs)

Mast

/ Fast

16 (inputs) Mast / Fast

Discrete inputs / None

Discrete inputs

Discrete inputs / None

Discrete inputs

Discrete inputs / None

Supply monitoring

(16-channel group)

Active / Inactive

–

Active / Inactive

Inactive / Active

Active / Inactive

–

Wiring

Check

(Input by input)

Inactive /

Active

Inactive /

Active

–

NOTE: Parameters indicated in bold characters are part of the default configuration.

NOTE: The BMX DDM 16022 and BMX DDM 16025 discrete mixed input/ output modules have 2 groups of 8 channels. The input group is represented by channels 0 to 7 and the output group is represented by channels 16 to 23.

Discrete Output Parameters for 8-Channel Modules in Rack

At a Glance

The discrete output modules include several parameters per channel. The channels are divided into blocks of 8 or 16 consecutive channels.

Parameters

The following table displays the parameters available for each of the discrete output module.

280 35012474.19

Reference Module

BMX DAO 1605

BMX DAO 1615

BMX DDM 16022

BMX DDM 16025

BMX DDM 3202 K

BMX DDO 1602

BMX DDO 1612

BMX DDO 3202

BMX DDO 3202 K

BMX DDO 6402 K

BMX DRA 0804T

BMX DRA 0805

BMX DRA 0815

BMX DRA 1605

BMX DRC 0805

Discrete Input/Output Modules

8-channel group

Number of outputs

Reset

Programmed /

Automatic

Programmed /

Automatic

8 (outputs) Programmed /

Automatic

Associated task

Mast / Fast

8 (outputs) Mast / Fast

Fallback mode

Fallback /

Maintain

Fallback /

Maintain

Fallback /

Maintain

Fallback

Maintain

(outputs)

Programmed

Automatic

Programmed /

Automatic

/ Mast

Mast

/ Fast

Fallback

Maintain

Fallback

Maintain

Programmed /

Automatic

Programmed /

Automatic

Mast / Fast

Programmed /

Automatic

Mast / Fast

Programmed /

Automatic

Mast / Fast

Mast

/ Fast

Fallback /

Maintain

Fallback /

Maintain

Fallback /

Maintain

Fallback /

Maintain

Fallback /

Maintain

Fallback /

Maintain

Fallback /

Maintain

Fallback /

Maintain

Fallback /

Maintain

Function

Discrete output / None

Discrete outputs /

None

Discrete outputs /

None

Discrete outputs /

None

Discrete outputs

Discrete outputs /

None

Discrete outputs

Discrete outputs /

None

Discrete outputs /

None

Discrete outputs /

None

Discrete outputs /

None

Discrete output / None

16-channel group

Supply monitoring

Active /

Inactive

Active /

Inactive

Active /

Inactive

Active /

Inactive

Active /

Inactive

Active /

Inactive

Active /

Inactive

Active /

Inactive

Active /

Inactive

Active /

Inactive

Channel by channel

Fallback value

0 / 1

/ 1

NOTE: The parameters in bold correspond to the parameters configured by default.

Configuration of Discrete Module Parameters

Subject of this Section

This section presents general rules for implementing various configuration parameters for discrete input/output channels.

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How to Modify the Task Parameter

At a Glance

This parameter defines the processor task where input acquisitions and output updates are performed.

The task is defined for 8 consecutive channels in the case of on-rack discrete modules.

The possible choices are as follows:

• MAST task

• FAST task

NOTE: Modifying the Task parameter is only possible in off-line mode.

Procedure

The following table shows how to define the type of task assigned to module channels.

Step

Action

Open the desired module configuration screen.

Click on the Task button of the drop-down menu to assign a task to the group you wish.

Result : The following list appears.

Choose the desired task.

Confirm the modification with the Edit > Validate menu command.

How to Modify the External Power Supply Error Monitoring

Parameter

At a Glance

This parameter defines the status (activation or deactivation) of external power supply error monitoring.

It runs in groups of 16 consecutive channels.

Monitoring is active by default (box checked).

Procedure

The following table shows how to disable or enable the external power supply monitoring function.

Step

Action

Open the desired module configuration screen.

Check the Supply monitor box in the General Parameters area.

Result : The I/O editor window appears. Click OK .

Validate the change by clicking Edit > Validate .

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How to Modify the Fallback Mode Parameter

Discrete Input/Output Modules

At a Glance

This parameter defines the fallback mode adopted by outputs when the PLC switches to STOP due to:

• a processor error

• a rack connection error

• an inter-rack cable connection error

• a STOP command in Control Expert.

The modes are as follows:

Mode

Fallback

Maintenance

Meaning

Channels are set to 0 or 1 according to the defined fallback value for the corresponding 8-channel group.

The outputs remain in the status they were in before switching to Stop .

Procedure

The following table shows the procedure for defining the fallback mode to be assigned to a channel group.

Step

Action

Open the desired module configuration screen.

For the desired channel group, click on the arrow of the Fallback mode drop-down menu.

Result : The following list appears.

Select the desired fallback mode.

For Fallback mode, configure each channel of the selected group.

To do this, click on the drop-down menu arrow of the channel to be configured, located in the Fall Back Value column.

Click on the desired value (0 or 1).

Confirm the modification with the Edit > Validate menu command.

How to Modify the Output Reset Parameter

At a Glance

This parameter defines the reactivation mode of disconnected outputs.

The modes are as follows.

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Application-Specific Discrete Module Language Objects

Mode

Programmed

Meaning

Reactivation is executed with a command from the PLC application or through the appropriate debug screen.

Remark : In order to avoid repeated reactivations, the module ensures an automatic 10s delay between two resets.

The reactivation is executed automatically every 10s until the error disappears.

Automatic

The reactivation mode is defined for 8-channel groups.

Procedure

The following table shows the procedure for defining the module output channel reset mode.

Step

Action

Open the desired module configuration screen.

For the desired channel group, click on the arrow of the Reactivate drop-down menu.

Result : The following list appears.

Select the required reactivation mode.

Validate the modification by clicking Edit > Confirm .

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Application-Specific Discrete Module Language

Objects

What’s in This Chapter

Language Objects and IODDT ..................................................................... 285

Discrete Module IODDTs and Device DDTs ................................................... 287

Subject of this Section

This chapter describes the language objects associated with application-specific discrete modules from various IODDT.

Language Objects and IODDT

Subject of this Section

This section provides general information about language objects and IODDTs for

Discrete.

Description of the Discrete Function Objects Languages

General Points

Discrete modules have different associated IODDTs.

The IODDTs are predefined by the manufacturer. They contain input/output languages objects belonging to a channel of a specific application module.

There are 4 IODDT types for the discrete modules:

• T_DIS_IN_GEN

• T_DIS_IN_STD

• T_DIS_OUT_GEN

• T_DIS_OUT_STD

NOTE: IODDT variables may be created in two ways:

• using the I/O objects (see EcoStruxure ™ Control Expert, Operating

Modes) tab

• using the Data Editor

Language Object Types

Each IODDT contains a group of language objects which are used to control them and check their operation.

There are two types of language objects:

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Discrete Input/Output Modules

Application-Specific Discrete Module Language Objects

• Implicit Exchange Objects , which are automatically exchanged at each cycle pass of the task associated to the module

• Explicit Exchange Objects , which are exchanged upon demand from the application, while using explicit exchange instructions

Implicit exchanges concern the module inputs/outputs: measurement, information, and operation results.

Explicit exchanges enable module configuration and diagnosis.

NOTE: In order to avoid several simultaneous explicit exchanges for the same channel, it is necessary to test the value of the word EXCH_STS of the IODDT associated to the channel before to call EF using this channel.

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Module Reference

BMX DDI 1602

BMX DDI 1603

BMX DDI 1604T

BMX DDI 3202 K

BMX DDI 3203

BMX DDI 3232

BMX DDI 6402 K

BMX DAI 1602

BMX DAI 1603

BMX DAI 1604

BMX DAI 1614

BMX DAI 1615

BMX DAI 0805

BMX DAI 0814

BMX DDO 1602

BMX DDO 1612

BMX DDO 3202

BMX DDO 3202 K

BMX DDO 6402 K

BMX DRA 0804T

BMX DRA 0805

BMX DRA 0815

BMX DRA 1605

BMX DRC 0805

BMX DAO 1605

BMX DAO 1615

BMX DDM 16022

BMX DDM 16025

BMX DDM 3202 K

X Linked

– Not linked

Application-Specific Discrete Module Language Objects

Discrete Module IODDTs and Device DDTs

Discrete Input/Output Modules

Subject of this Section

This section presents the different IODDT languages objects related to discrete input/output modules and the Device DDTs.

IODDT Links

IODDT Link Table

This table describes the IODDT linked to each discrete input/output module:

–

– x x x

–

– x

–

– x x x x x x x x x x x x x

IODDTs linked to discrete module

T_DIS_IN_GEN T_DIS_IN_STD

–

– x x x

–

– x

–

– x x x x x x x x x x x x x

T_DIS_OUT_GEN x x x x x x x x x x x x

– x x x

–

T_DIS_OUT_STD x x x x x x x x x x x x

– x x x

–

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Application-Specific Discrete Module Language Objects

Details About T_DIS_IN_GEN Type IODDT Implicit Object

Exchange

At a glance

This section describes T_DIS_IN_GEN type IODDT Implicit Object Exchange that applies to all discrete input modules.

Input Flag

Standard symbol

VALUE

Type

EBOOL

The following table presents the VALUE (%Ir.m.c) bit meaning.

Access

Meaning

Indicates that the status of the sensor controlling the input channel c .

Address

%Ir.m.c

Error Bit

Standard symbol

CH_ERROR

Type

BOOL

The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.

Access

Meaning

Indicates that c input channel is in error.

Address

%Ir.m.c.ERR

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Discrete Input/Output Modules

Details About T_DIS_IN_STD Type IODDT Implicit Object

Exchange

At a Glance

This section presents IODDT implicit exchange objects of the T_DIS_IN_STD type applicable to discrete input modules.

Input Flag

Standard symbol

VALUE

The following table shows the VALUE (%Ir.m.c) bit meaning.

Type

EBOOL

Access

Meaning

Indicates that the status of the sensor controlling the input channel c .

Address

%Ir.m.c

Error Bit

Standard symbol

CH_ERROR

Type

BOOL

The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.

Access

Meaning

Indicates that c input channel is in error.

Address

%Ir.m.c.ERR

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Application-Specific Discrete Module Language Objects

Details About T_DIS_IN_STD Type IODDT Explicit Object

Exchange

At a Glance

This section presents IODDT explicit exchange objects of the T_DIS_IN_STD type applicable to discrete input modules. This section includes the word type objects whose bits have a specific meaning. These objects are explained in detail below.

Example of a declaration of a variable:

IODDT_VAR1 of type T_DIS_INT_STD

NOTE: In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit.

NOTE: Not all bits are used.

Execution Indicators for an Explicit Exchange: EXCH_STS

The following table shows exchange control bit meanings for channel EXCH_STS

(%MWr.m.c.0).

Standard symbol

STS_IN_PROGR

CMD_IN_PROGR

Type

BOOL

Access

Meaning

Read channel status words in progress

Command parameter exchange in progress

Address

%MWr.m.c.0.0

%MWr.m.c.0.1

Explicit Exchange Report: EXCH_RPT

The table below presents the meaning of the EXCH_RPT exchange report bits (%

MWr.m.c.1).

Standard symbol

STS_ERR

CMD_ERR

Type

BOOL

Access

Meaning

Error in reading status words of the channel (1 = error)

Error during a command parameter exchange (1 = error)

Address

%MWr.m.c.1.0

%MWr.m.c.1.1

Standard Channel Status: CH_FLT

The table below shows the meaning of the bits of the status word CH_FLT (%MWr.

m.c.2). Reading is performed by a READ_STS ( IODDT_VAR1 ).

Standard symbol

TRIP

FUSE

BLK

EXT_PS_FLT

INTERNAL_FLT

CONF_FLT

COM_FLT

Type

BOOL

Access

Meaning

External event: Tripped

External event: Fuse

Terminal block incorrectly wired

External supply event

Internal event module inoperative

Hardware or software configuration error

Communication interruption

SHORT_CIRCUIT

LINE_FLT

BOOL

(1) Only for BMX DAI 1614 and BMX DAI 1615 modules

External event: Short-circuit on a channel

Open wire detection (1)

Number

%MWr.m.c.2.0

%MWr.m.c.2.1

%MWr.m.c.2.2

%MWr.m.c.2.3

%MWr.m.c.2.4

%MWr.m.c.2.5

%MWr.m.c.2.6

%MWr.m.c.2.8

%MWr.m.c.2.9

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Application-Specific Discrete Module Language Objects

Discrete Input/Output Modules

Status Word: CH_CMD

The table below shows the CH_CMD (%MWr.m.c.3) status word bit meanings. The command is made by a WRITE_CMD ( IODDT_VAR1 ).

Standard symbol

PS_CTRL_DIS

PS_CTRL_EN

Type

BOOL

Access

R/W

Meaning

Disable control of the external supply.

Enable control of the external supply.

Number

%MWr.m.c.3.1

%MWr.m.c.3.2

NOTE: The control of the external power supply is managed to enable or disable a group of 16-channels from the PLC application and through a

WRITE_CMD instruction addressing the 1st channel of 16-channel group (that is, channel 0, 16, 32, 46). However this command does not work with the last eight channels of the 16-channel groups (that is, channels 8..15, 24..31,

40..47, 56..63).

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Application-Specific Discrete Module Language Objects

Details About T_DIS_OUT_GEN Type IODDT Implicit Object

Exchange

At a Glance

This section presents T_DIS_OUT_GEN type IODDT Implicit Object Exchange that applies to discrete output modules.

Output Flag

Standard symbol

VALUE

The following table presents the VALUE (%Qr.m.c) bit meaning.

Type

EBOOL

Access

R/W

Meaning

Indicates the status of the c output channel

Number

%Qr.m.c

Error Bit

Standard symbol

CH_ERROR

The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.

Type

BOOL

Access

Meaning

Indicates that c output channel is in error

Number

%Ir.m.c.ERR

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Discrete Input/Output Modules

Details About T_DIS_OUT_STD Type IODDT Implicit Object

Exchange

At a Glance

This section presents T_DIS_OUT_STD type IODDT Implicit Object Exchange that applies to discrete output modules.

Output Flag

Standard symbol

VALUE

The following table presents the VALUE (%Qr.m.c) bit meanings.

Type

EBOOL

Access

R/W

Meaning

Indicates the status of the c output channel

Number

%Qr.m.c

Error Bit

Standard symbol

CH_ERROR

The following table presents the CH_ERROR (%Ir.m.c.ERR) bit meaning.

Type

BOOL

Access

Meaning

Indicates that c input channel is in error

Number

%Ir.m.c.ERR

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Discrete Input/Output Modules

Application-Specific Discrete Module Language Objects

Details About T_DIS_OUT_STD Type IODDT Explicit Object

Exchange

At a Glance

This section presents T_DIS_OUT_STD type IODDT Explicit Object Exchange that applies to discrete output modules. It includes the word type objects whose bits have a specific meaning. These objects are explained in detail below.

Example of a declaration of a variable:

IODDT_VAR1 of the T_DIS_OUT_STD type

NOTE: In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit.

NOTE: Not all bits are used.

Execution Indicators for an Explicit Exchange: EXCH_STS

The table below shows the meanings of channel exchange control bits from channel EXCH_STS (%MWr.m.c.0).

Standard symbol

STS_IN_PROGR

CMD_IN_PROGR

Type

BOOL

Access

Meaning

Read channel status words in progress

Command parameter exchange in progress

Address

%MWr.m.c.0.0

%MWr.m.c.0.1

Explicit Exchange Report: EXCH_RPT

Standard symbol

STS_ERR

CMD_ERR

Type

BOOL

The table below presents the meaning of the EXCH_RPT exchange report bits (%

MWr.m.c.1).

Access Meaning

R Error in reading status words of the channel (1 = error)

R Error during a command parameter exchange (1 = error)

Address

%MWr.m.c.1.0

%MWr.m.c.1.1

Standard Channel Status: CH_FLT

The table below shows the meaning of the bits of the status word CH_FLT (%MWr.

m.c.2). Reading is performed by a READ_STS ( IODDT_VAR1 ).

Standard symbol

TRIP

FUSE

BLK

EXT_PS_FLT

INTERNAL_FLT

CONF_FLT

COM_FLT

SHORT_CIRCUIT

Type

BOOL

Access

Meaning

External event: Tripped

External event: Fuse

Terminal block incorrectly wired

External supply event

Internal event module inoperative

Hardware or software configuration error

Communication interruption

External detected error:

• short-circuit on a channel

• open load on a channel (1)

Number

%MWr.m.c.2.0

%MWr.m.c.2.1

%MWr.m.c.2.2

%MWr.m.c.2.3

%MWr.m.c.2.4

%MWr.m.c.2.5

%MWr.m.c.2.6

%MWr.m.c.2.8

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Standard symbol Type

LINE_FLT BOOL

(1) Only for BMX DDO 3202 module

Access

Meaning

Reserved for evolution

Discrete Input/Output Modules

Number

%MWr.m.c.2.9

Status word: CH_CMD

The table below shows the CH_CMD (%MWr.m.c.3) status word bit meanings. The command is made by a WRITE_CMD ( IODDT_VAR1 ).

Standard symbol

REAC_OUT

PS_CTRL_DIS

PS_CTRL_EN

Type

BOOL

Access

R/W

Meaning

Reactivation of tripped outputs (protected outputs)

Inhibit control of external supply

Validation of the external supply control

Address

%MWr.m.c.3.0

%MWr.m.c.3.1

%MWr.m.c.3.2

NOTE: This object is specific to output modules with reactivation.

NOTE: The control of the external power supply is managed to enable or disable a group of 16-channels from the PLC application and through a

WRITE_CMD instruction addressing the 1st channel of 16-channel group (i.e.

channel 0, 16, 32, 46). However this command does not work with the last eight channels of the 16-channel groups (i.e. channels 8..15, 24..31, 40..47,

56..63).

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Standard Symbol

MOD_ERROR

EXCH_STS

STS_IN_PROGR

EXCH_RPT

STS_ERR

MOD_FLT

MOD_FAIL

CH_FLT

BLK

CONF_FLT

NO_MOD

EXT_MOD_FLT

MOD_FAIL_EXT

CH_FLT_EXT

BLK_EXT

CONF_FLT_EXT

NO_MOD_EXT

Discrete Input/Output Modules

Application-Specific Discrete Module Language Objects

Details of the Language Objects of the IODDT of Type T_GEN_

MOD

Introduction

The Modicon X80 modules have an associated IODDT of type T_GEN_MOD.

Observations

In general, the meaning of the bits is given for bit status 1. In specific cases an explanation is given for each status of the bit.

Some bits are not used.

List of Objects

Type

BOOL

INT

BOOL

INT

BOOL

INT

BOOL

The table below presents the objects of the IODDT.

Access

Meaning

Module detected error bit

Module exchange control word

Reading of status words of the module in progress

Exchange report word

Event when reading module status words

Internal detected errors word of the module module inoperable

Inoperative channel(s)

Terminal block incorrectly wired

Hardware or software configuration anomaly

Module missing or inoperative

Internal detected errors word of the module (Fipio extension only)

Internal detected error, module unserviceable (Fipio extension only)

Inoperative channel(s) (Fipio extension only)

Terminal block incorrectly wired (Fipio extension only)

Hardware or software configuration anomaly (Fipio extension only)

Module missing or inoperative (Fipio extension only)

Address

%Ir.m.MOD.ERR

%MWr.m.MOD.0

%MWr.m.MOD.0.0

%MWr.m.MOD.1

%MWr.m.MOD.1.0

%MWr.m.MOD.2

%MWr.m.MOD.2.0

%MWr.m.MOD.2.1

%MWr.m.MOD.2.2

%MWr.m.MOD.2.5

%MWr.m.MOD.2.6

%MWr.m.MOD.2.7

%MWr.m.MOD.2.8

%MWr.m.MOD.2.9

%MWr.m.MOD.2.10

%MWr.m.MOD.2.13

%MWr.m.MOD.2.14

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Discrete Input/Output Modules

Modicon X80 Discrete I/O Module Configuration Constants

Module level constants

Object

%KWr.m.c.0

with c = 0, 8,

16, 24, 32, 40,

48, 56.

Type

INT

The table following presents the %KW common for each channel group of the module: bit 8 bit 9 bit 10 bit 11 bit 12 bit 13 bit 14 bit 15

Detail

For each channel group bit 0: Validation input function

= 1 bit 1: Validation output function = 1 bit 2: Strategy of fallback: 1 = get value, 0 = stay at current value bit 3: Input filtering (1 = fast, 0

= normal), fixed at 0 bit 4: Ouput protection (1 = yes, 0 = no) bit 5: Rearm outputs: 1 = automatic, 0 = by command bit 6: Not used bit 7: Power supply control inhibition (1 = yes, 0 = 0)

Channel group

0-7

1 st grp

8-15

2 nd grp

16-23

3 rd grp

24-31

4 th grp

32-39 5 th grp

40-47 6 th grp

48-55 7 th grp

Fallback value (ouputs) or sensor type (inputs) for channel:

56-63

8 th grp

%KWr.m.c.1

byte 0

INT byte byte 1 byte bit 8 bit 9 bit 10 bit 11 bit 12 bit 13 bit 4 bit 5 bit 6 bit 7 bit 0 bit 1 bit 2 bit 3

Validation of Input/output open line control for channel:

7 15 23 31 39

Validation of value memorization for channel:

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Object

%KWr.m.c.2

byte 0 byte 1

Application-Specific Discrete Module Language Objects

Type bit 14 bit 15

INT byte byte not used not used

Detail Channel group

There are one %KWr.m.c.0, one %KWr.m.c.1 and one %KWr.m.c.2 common for all channels for a group in this FB_type

NOTE: It is not possible to configure a module by programming using direct language objects %KW; these words are accessible in read only format.

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Discrete Device DDT Names

Introduction

Discrete Input/Output Modules

This topic describes the Control Expert Discrete Device DDT . The instance default naming is described in Device DDT Instance Naming Rule (see

EcoStruxure ™ Control Expert, Program Languages and Structure, Reference

Manual).

Regarding the device DDT, its name contains the following information:

• platform with:

◦ U for unified structure between Modicon X80 module and Quantum

• device type (DIS for discrete)

• function (STD for standard)

• direction:

◦ IN

◦ OUT

• maximum channel (1, 2, 4 …64)

Example

For a Modicon X80 module with 16 standard inputs/outputs: T_U_DIS_STD_IN_

16_OUT_16

List of Implicit Device DDT

The following table shows the list of device DDT and their X80 modules:

Device DDT Type

T_U_DIS_STD_IN_8

T_U_DIS_STD_IN_16

T_U_DIS_STD_IN_32

T_U_DIS_STD_IN_64

T_U_DIS_STD_OUT_8

Modicon X80 Devices

BMX DAI 0805

BMX DAI 0814

BMX DAI 1602

BMX DAI 1603

BMX DAI 1604

BMX DAI 1614

BMX DAI 1615

BMX DDI 1602

BMX DDI 1603

BMX DDI 1604

BMX DDI 3202K

BMX DDI 3203

BMX DDI 3232

BMX DDI 6404K

BMX DRA 0804

BMX DRA 0805

BMX DRA 0815

BMX DRC 0805

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Device DDT Type

T_U_DIS_STD_OUT_16

T_U_DIS_STD_OUT_32

T_U_DIS_STD_OUT_64

T_U_DIS_STD_IN_8_OUT_8

T_U_DIS_STD_IN_16_OUT_16

Application-Specific Discrete Module Language Objects

Modicon X80 Devices

BMX DDO 1612

BMX DDO 1602

BMX DAO 1605

BMX DAO 1615

BMX DRA 1605

BMX DDO 3202

BMX DDO 3202K

BMX DDO 6404K

BMX DDM 16022

BMX DDM 16025

BMX DDM 3202K

Implicit Device DDT Description

The following table shows the T_U_DIS_STD_IN_x and the T_U_DIS_STD_

OUT_y status word bits:

Standard Symbol

MOD_HEALTH

MOD_FLT 1

Type

BOOL

BYTE

DIS_CH_IN

DIS_CH_OUT

ARRAY [0...x-1] of

ARRAY [0...y-1] of

T_U_DIS_STD_CH_IN

T_U_DIS_STD_CH_OUT

1 Module Status is implicitly exchanged through the MOD_FLT field

Meaning

0 = the module has a detected error

1 = the module is operating correctly

internal detected errors byte, page 303

of the module array of structure array of structure

Access read read

Standard Symbol

MOD_HEALTH

MOD_FLT 1

Type

BOOL

BYTE

The following table shows the T_U_DIS_STD_IN_x_OUT_y status word bits:

DIS_CH_IN

DIS_CH_OUT

ARRAY [0...x-1] of T_U_DIS_STD_CH_IN

ARRAY [x...(x+y-1)] of T_U_DIS_STD_CH_OUT

1 Module Status is implicitly exchanged through the MOD_FLT field

Meaning

0 = the module has a detected error

1 = the module is operating correctly

internal detected errors byte, page 303

of the module array of structure array of structure

Access read read

The following table shows the T_U_DIS_STD_CH_IN [ 0...x-1 ] and the T_U_

DIS_STD_CH_OUT [ x...(x+y-1) ] structure meaning:

Standard Symbol

CH_HEALTH

Type

BOOL

Meaning

0 = the channel has a detected error

1 = the channel is operating correctly

VALUE EBOOL indicates the status of the sensor controlling the input channel c

1 VALUE of the T_U_DIS_STD_CH_OUT structure can be accessed in read / write

Access read read 1

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Discrete Input/Output Modules

Explicit DDT Instances Description

Explicit exchanges (Read Status or Write Command) - only applicable to Modicon

X80 I/O channels - are managed with READ_STS_QX or WRITE_CMD_QX EFB instances for Modicon Quantum and by READ_STS_MX or WRITE_CMD_MX EFB instances for Modicon M580.

• Targeted channel address ( ADDR ) can be managed with ADDMX EF (connect

ADDMX OUT to ADDR )

• READ_STS_QX or READ_STS_MX output parameter ( STS ) can be connected to a " T_M_xxx_yyy_CH_STS " DDT instance (variable to be created manually), where:

◦ xxx represents the device type

◦ yyy represents the function

Example: T_M_DIS_STD_CH_STS

• WRITE_CMD_QX or WRITE_CMD_MX input parameter ( CMD ) can be connected to a "" T_M_DIS_STD_xxx_yyy_CMD " DDT instance where:

◦ xxx represents the device type

◦ yyy represents the direction

Example: T_M_DIS_STD_CH_IN_CMD

For more details about EF and EFB, refer to EcoStruxure ™ Control Expert, I/O

Management, Block Library and EcoStruxure ™ Control Expert, Communication,

Block Library .

The following table shows the T_M_DIS_STD_CH_STS structure status word bits:

Standard Symbol

CH_FLT TRIP

FUSE

BLK

EXT_PS_FLT

INTERNAL_FLT

CONF_FLT

COM_FLT

–

SHORT_CIRCUIT

Type

BOOL

LINE_FLT BOOL

(1) Only for BMX DDO 3202

(2) Only for BMX DAI 1614 and BMX DAI 1615 modules.

Bit

Meaning external detected error tripped external detected error: fuse terminal block detected error internal detected error: module out of order external supply detected error configuration detected error: different hardware and software configurations error detected in communicating with the controller reserved external detected error:

• short-circuit on a channel

• open load on a channel (1)

Open wire detection (2)

Access read read read read read read read read read read

Standard Symbol

CH_CMD [INT]

The following table presents the T_M_DIS_STD_CH_IN_CMD structure status word bits:

PS_CTRL_DIS

PS_CTRL_EN

Type

BOOL

Bit

Meaning disable control of the external supply enable control of the external supply

Access read / write read / write

The following table presents the T_M_DIS_STD_CH_OUT_CMD structure status word bits:

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Standard Symbol

CH_CMD [INT] REAC_OUT

PS_CTRL_DIS

PS_CTRL_EN

Application-Specific Discrete Module Language Objects

Type

BOOL

Bit

Meaning reactivation of tripped outputs (protected outputs) disable control of the external supply enable control of the external supply

Access read / write read / write read / write

NOTE: In a user application the WRITE_CMD_QX (in an EIO drop) can also define the active or inactive state of the external power supply monitoring and overrides the Supply monitoring setting.

WRITE_CMD_QX only works over the first 8 channels (0...7, 16...23, 32...39

and 48...55) of the 16-channel groups, but affects the 16 channels of the group.

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MOD_FLT Byte Description

Discrete Input/Output Modules

MOD_FLT Byte in Device DDT

MOD_FLT byte structure:

Bit

Symbol

MOD_FAIL

CH_FLT

BLK

–

CONF_FLT

NO_MOD

–

Description

• 1: Internal detected error or module failure detected.

• 0: No detected error

• 1: Inoperative channels.

• 0: Channels are operative.

• 1: Terminal block detected error.

• 0: No detected error.

NOTE: This bit may not be managed.

• 1: Module in self-test.

• 0: Module not in self-test.

NOTE: This bit may not be managed.

Not used.

• 1: Hardware or software configuration detected error.

• 0: No detected error.

• 1: Module is missing or inoperative.

• 0: Module is operating.

NOTE: This bit is managed only by modules located in a remote rack with a BME CRA 312 10 adapter module. Modules located in the local rack do not manage this bit that remains at 0.

Not used.

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Debugging

What’s in This Chapter

Introduction to the Debugging Function of a Discrete Module .......................... 304

Debugging Screen....................................................................................... 304

How to Access the Forcing/Unforcing Function .............................................. 306

How to Access the SET and RESET Commands............................................ 307

How to Access the Reactivation of Outputs Command ................................... 307

Applied Outputs of a Discrete Module ........................................................... 307

Subject of this Section

This section describes the debugging aspect of the application-specific discrete module for implementation.

Introduction to the Debugging Function of a Discrete

Module

Introduction

For each discrete input/output module, the Debug function enables:

• display of the parameters of each of its channels (channel state, filtering value, etc.)

• access to the diagnostics and adjustment functions for the selected channel

(channel forcing, channel masking, etc.)

The function also gives access to module diagnostics in the event of a detected error.

NOTE: This function is only available in on-line mode.

Debugging Screen

At a Glance

The debugging screen (see EcoStruxure ™ Control Expert, Operating Modes) shows, in real time, the value and state of each channel of the selected module. It also allows access to the channel commands (forcing of the input or output value, reactivation of outputs, etc.).

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Illustration

The figure below shows a sample debugging screen.

Discrete Input/Output Modules

Description

Number

Element

Tabs

Module area

Channel area

The following table shows the various parts of the debugging screen and their functions.

Function

The tab in the foreground indicates the mode in progress ( Debug in this example). Every mode can be selected using the respective tab.

• Debug which can be accessed only in online mode

• Configuration

Contains the abbreviated title of the module.

In the same area there are 3 LEDs which indicate the module’s operating mode:

• RUN indicates the operating status of the module

• ERR indicates an internal event in the module

• I/O indicates an event from outside the module or an application issue

Allows you:

• by clicking on the reference number, to display the tabs:

◦ Description which gives the characteristics of the device

◦ I/O Objects, (see EcoStruxure ™ Control Expert, Operating Modes) which is used to presymbolize the input/output objects

◦ Fault which shows the device status (in on-line mode)

• to select a channel

• to display the Symbol , name of the channel defined by the user (using the variable editor)

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Number

Element

General parameters area

Function

Specifies the parameters of the channel:

• Function: specifies the function configured. This heading is frozen. The Global unforcing button provides direct access to the global unforcing of channels function.

• Task: specifies the MAST or FAST task configured. This heading is frozen.

Parameters in progress field

This field displays the state of inputs and outputs and the various current parameters.

For each channel, four items of information are available:

• Symbol displays the symbol associated with the channel when it has been defined by the user

(using the variable editor)

• Value displays the state of each channel of the module

• Error provides direct access to channel by channel diagnostics when these are inoperable

(indicated by the LED built into the diagnostics access, which turns red)

How to Access the Forcing/Unforcing Function

At a Glance

This function allows you to modify the state of all or part of the channels of a module.

NOTE: The state of a forced output is frozen and can only be modified by the application after unforcing. However, in the event of a detected error leading to output fallback, the state of these outputs -assumes the value defined when configuring the

Fallback mode , page 283

parameter.

The various commands available are:

• for one or more channels:

◦ force to 1

◦ force to 0

◦ unforcing (when the channel or channels selected are forced)

• for all the channels on the module (when at least one channel is forced):

◦ global unforcing of channels

Procedure

The following table shows the procedure for forcing or unforcing all or part of the channels of a module.

Action for all channels Step

Action for one channel

Access the module's debugging screen.

In the Value column, right-click the cell of the required channel.

Select the required function:

• forcing to 0

• forcing to 1

Click on the Global unforcing button found in the general parameters field.

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How to Access the SET and RESET Commands

At a Glance

These commands are used to change the state of a module's outputs to 0

( RESET ) or 1 ( SET ).

NOTE: The state of the output affected by one of these commands is temporary and can be modified at any time by the application when the PLC is in RUN .

Procedure

The table below shows the procedure for assigning the value 0 or 1 to all or part of the channels of a module.

Step

Action for one channel

Access the module's debugging screen.

In the Value column, right-click the cell of the required channel.

Select the desired function.

• Set

• Reset

How to Access the Reactivation of Outputs Command

At a Glance

When an event has caused a tripped output, a command is used to reactivate the output if no error is detected at its terminals.

Reset is defined by a group of 8 channels. It has no effect on an inactive channel or channel without a detected error.

Procedure

The following table shows the procedure for reactivating tripped outputs.

Step

Action

Access the module's debugging screen.

For the chosen group of channels, click the Reset button situated in the General parameters field.

Applied Outputs of a Discrete Module

At a Glance

This check (red Stop LED lit) informs the user that a given group of output channels is not correctly applied by the PLC (fallback status).

The possible causes are:

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Discrete Input/Output Modules

• processor error

• rack connection error

• inter-rack link connection error

Diagnostics of the Modules

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What’s in This Chapter

How to Access the Diagnostics Function ....................................................... 309

How to Access the Channel Diagnostics Function of a Discrete

Module ....................................................................................................... 310

Subject of this Section

This section describes the diagnostic aspect in the implementation of the application-specific discrete modules.

How to Access the Diagnostics Function

At a Glance

The Module diagnostics function displays detected errors and where they exist.

They are classified according to their category.

• Internal events :

◦ module inoperable

◦ self-tests running

• External events

• Other events :

◦ configuration error

◦ module missing or off

◦ inoperative channel(s)

A module status is indicated when certain LED’s change to red, such as:

• in the configuration editor at rack level:

◦ the LED of the rack number

◦ the LED of the slot number of the module on the rack

• in the configuration editor at module level:

◦ the I/O LED according to the type of event

◦ the Channel LED in the Channel field

◦ the Fault tab

Procedure

The following table shows the procedure for accessing the Module status screen.

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Discrete Input/Output Modules

Diagnostics of the Modules

Step

Action

Access the module's debugging screen.

Click the module reference in the channel zone and select the Fault command.

Result : The detected error list appears.

Remark: You cannot access the module diagnostics screen if any of these errors are detected:.

• configuration

• major breakdown

• module missing

The following message then appears on the screen: The module is not present, or is different from the one configured in this position.

How to Access the Channel Diagnostics Function of a

Discrete Module

At a Glance

The Channel diagnostics function displays current errors and where they exist.

Errors are classified according to their category:

• Internal events :

◦ inoperative channel

• External events:

◦ link or sensor supply fault

• Other events:

◦ terminal block incorrectly wired

◦ configuration error

◦ communication interruption

A channel error appears in the Debug tab when the

Error column, turns red.

LED, located in the

Procedure

The following table shows the procedure for accessing the Channel error screen.

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Discrete Input/Output Modules

Step

Action

Access the module's debugging screen.

Click on the button channel.

situated in the

Result : The list of channel errors appears.

Error column of the inoperative

Note: Channel diagnostics information can also be accessed by program using the

READ_STS instruction.

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Appendices

What’s in This Part

Topological/State RAM Addressing of the Modules ......................................... 313

Overview

These appendices contain information that should be useful for programming the application.

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Discrete Input/Output Modules

Topological/State RAM Addressing of the Modules

What’s in This Chapter

Topological/State RAM Addressing of Modicon X80

Discrete Modules

Module reference

BMX DAI 0805

BMX DAI 0814

BMX DAI 1602

BMX DAI 1603

BMX DAI 1604

BMX DAI 0804

BMX DAI 1614

BMX DAI 1615

BMX DAO 1605

BMX DAO 1615

BMX DAO 0805

With controller firmware 2.4 or any subsequent supporting version(s), you can access the modules either via topological or state RAM addresses. Also refer to

Memory Tab (see EcoStruxure ™ Control Expert, Operating Modes).

The following table shows the Modicon X80 discrete module objects that can be mapped to topological or State RAM addresses.

Topological address

%I rack.slot.channel, channel [0,7]

%I rack.slot.channel, channel [0,15]

%I rack.slot.channel, channel [0,7]

%I rack.slot.channel, channel [0,15]

%Q rack.slot.channel, channel [0,15]

%Q rack.slot.channel, channel [0,7]

State RAM address

-%IStart address ... %IStart address + 7, one channel per %I or

-%IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 15, one channel per % or

- %IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 15, one channel per % or

- %IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 15, one channel per % or

- %IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 7, one channel per %I or

- %IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 15, one channel per % or

- %IWStart address, one channel per bit of %IW

- %MStart address ... %MStart address + 15, one channel per

%M or

- %MWStart address, one channel per bit of %MW

- %MStart address ... %MStart address + 15, one channel per

%M or

- %MWStart address, one channel per bit of %MW

- %MStart address ... %MStart address + 7, one channel per

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Module reference Topological address

BMX DDI 1602 %I rack.slot.channel, channel [0,15]

BMX DDI 1603 %I rack.slot.channel, channel [0,15]

BMX DDI 1604 %I rack.slot.channel, channel [0,15]

BMX DDI 0804 %I rack.slot.channel, channel [0,7]

BMX DDI 3202K %I rack.slot.channel, channel [0,31]

BMX DDI 3203 %I rack.slot.channel, channel [0,31]

BMX DDI 3232 %I rack.slot.channel, channel [0,31]

BMX DDI 6402K %I rack.slot.channel, channel [0,63]

BMX DDM 16022 %I rack.slot.channel, channel [0,7]

%Q rack.slot.channel, channel [16,23]

BMX DDM 16025 %I rack.slot.channel, channel [0,7]

%Q rack.slot.channel, channel [16,23]

314

State RAM address or

- %MWStart address, one channel per bit of %MW

- %IStart address ... %IStart address + 15, one channel per % or

- %IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 15, one channel per % or

- %IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 15, one channel per % or

- %IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 7, one channel per %I or

- %IWStart address, one channel per bit of %IW

- %IStart address ... %IStart address + 31, one channel per % or

- %IWStart address ... %IWStart address + 1, one channel per bit of %IW

- %IStart address ... %IStart address + 31, one channel per % or

- %IWStart address ... %IWStart address + 1, one channel per bit of %IW

- %IStart address ... %IStart address + 31, one channel per % or

- %IWStart address ... %IWStart address + 1, one channel per bit of %IW

- %IStart address ... %IStart address + 63, one channel per % or

- %IWStart address ... %IWStart address + 3, one channel per bit of %IW

- %IStart address ... %IStart address + 7, one channel per %I and

- %M Start address ... %MStart address + 7, one channel per

%M or

- %IWStart address, one channel per bit of %IW and

%MWStart address, one channel per bit of %MW

- %IStart address ... %IStart address + 7, one channel per %I and

- %M Start address ... %MStart address + 7, one channel per

35012474.19

Module reference Topological address

BMX DDM 3202K %I rack.slot.channel, channel [0,15]

%Q rack.slot.channel, channel [16,31]

BMX DDO 1602 %Q rack.slot.channel, channel [0,15]

BMX DDO 1612 %Q rack.slot.channel, channel [0,15]

BMX DDO 3202 %Q rack.slot.channel, channel [0,31]

BMX DDO 3202K %Q rack.slot.channel, channel [0,31]

BMX DDO 6402K %Q rack.slot.channel, channel [0,63]

BMX DRA 0804 %Q rack.slot.channel, channel [0,7]

BMX DRA 0805 %Q rack.slot.channel, channel [0,7]

BMX DRA 0815 %Q rack.slot.channel, channel [0,7]

Discrete Input/Output Modules

State RAM address or

- %IWStart address one channel per bit of %IW and

- %MWStart address, one channel per bit of %MW

- %IStart address ... %IStart address + 15, one channel per % and

- %M Start address ... %MStart address + 15, one channel per %M or

- %IWStart address, one channel per bit of %IW and

- %MWStart address, one channel per bit of %MW

- %MStart address ... %MStart address + 15, one channel per

%M or

- %MWStart address, one channel per bit of %MW

- %MStart address ... %MStart address + 15, one channel per

%M or

- %MWStart address, one channel per bit of %MW

- %MStart address ... %MStart address + 31, one channel per

%M or

- %MWStart address ... %MWStart address + 1, one channel per bit of %MW

- %MStart address ... %MStart address + 31, one channel per

%M or

- %MWStart address ... %MWStart address + 1, one channel per bit of %MW

- %MStart address ... %MStart address + 63, one channel per

%M or

- %MWStart address ... %MWStart address + 3, one channel per bit of %MW

- %MStart address ... %MStart address + 7, one channel per

%M or

- %MWStart address, one channel per bit of %MW

- %MStart address ... %MStart address + 7, one channel per

%M or

- %MWStart address, one channel per bit of %MW

- %MStart address ... %MStart address + 7, one channel per

%M or

- %MWStart address, one channel per bit of %MW

35012474.19

315

Discrete Input/Output Modules

Module reference

BMX DRC 0805

BMX DRA 1605

Topological address

%Q rack.slot.channel, channel [0,7]

%Q rack.slot.channel, channel [0,15]