Schneider Electric TSXCCY1128, Electronic Cam Module Quick Reference Guide
Reklamë
Reklamë
Modicon Premium PLCs
TSX CCY 1128
Electronic Cam Module
Quick Reference Guide
Edition June 2009
Ceneral Safety Advice for Users
Presentation of the TSX CCY 1128 Module
General Presentation
Physical Presentation
Presentation of the Types of Encoder Which can be Used
Compatibility with the Installed Base
Contents
3
5
5
6
6
6
General Setup Rules
Installing the Module in a PLC Station Rack
Installation Recommendations
General Wiring Instructions
Selection and Protection of the Auxiliary Power Supplies
Choice of Encoder
Principles of Encoder Connection
Incremental or SSI Absolute Encoder
Absolute Encoder with Parallel Outputs
11
11
12
Connecting an RS 422 Output Incremental Encoder 13
Pinout of the Module 15-pin SUB D Connector 13
Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z 13
Connection Diagram
Recommendations
14
14
7
8
9
7
8
9
Connecting a Totem Pole Output Incremental Encoder
Pinout of the Module 15-pin SUB D Connector
15
15
Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z 15
Connection Diagram
Recommendations
16
16
Connecting an SSI Absolute Encoder 17
Pinout of the Module 15-pin SUB D Connector 17
Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z 17
Connection Diagram 18
Recommendations 18
Connecting the Encoder Power Supply Return Check
Principle
19
19
1
Connecting the Encoder Power Supply
Connection Diagrams
Contents
20
20
Connection Accessories
TSX CAP S15 Accessory
TSX TAP S1505/S1524 and TSX CCP S15• Accessories
22
22
22
Connecting the Auxiliary Inputs and the Track Outputs 26
System for Connecting the Auxiliary Inputs and the Track Outputs 26
Connecting the Auxiliary Inputs
Connecting the Track Outputs
28
31
Electrical Specifications
General Specifications of the Module
Encoder Input Specifications
Specifications of the Encoder Power Supply Return
Specifications of Auxiliary Inputs IREC, ICAPT1 and ICAPT2
Track Output Specifications
35
35
35
36
36
37
Module Display
Physical Presentation
LED States and Their Meaning
38
38
38
2
General Safety Advice for Users
1 General
This documentation aims to help qualified technical personnel to install, operate and maintain the products described herein. Advanced users of our products should contact their nearest sales office for additional information.
The contents of this documentation are not contractual and may in no circumstances extend or restrict any binding warranty clauses.
2 Qualification of Personnel
Only qualified personnel are authorized to install, operate and maintain the products.
Intervention by non-qualified personnel or failure to observe the safety precautions contained in this document or displayed on the equipment may risk the safety of personnel and/or the safety and reliability of equipment.
3 Warnings
These warnings are intended to indicate the particular risks to personnel and/or equipment.
They are indicated according to their importance by a warning mark in the documentation and on the products:
Caution
Indicates that failure to follow the instructions or to heed the warning may lead to serious personal injury, death and/or significant damage to the equipment.
Important or
!
Indicates that failure to follow the particular instructions may lead to minor personal injury and/or damage to the equipment.
Note
Highlights important information relating to the product, its handling or its accompanying documentation.
4 Conformity of Use
The products described in this documentation conform to the applicable European
Directives* (CE marking). However, they can only be used correctly with the applications covered in the relevant documentation and with approved third party products.
(*) EMC (Electromagnetic Compatibility) and LV (Low Voltage) Directives.
5 Installing and Setting Up of Equipment
It is important to observe the following rules when installing and starting up equipment. In addition, if the installation includes digital links, it is essential to follow the basic wiring rules given in the manual "Electromagnetic Compatibility of Industrial Networks and Fieldbuses",
reference TSX DG KBLE.
• Safety instructions must be followed meticulously. These instructions are in the documentation or on the equipment being installed and set up.
• The type of equipment defines the way in which it should be installed:
- A flush-mountable device (for example, an operator terminal or cell controller) must be flush-mounted.
- A device which is to be built in (for example, a PLC) must be placed in a cabinet or enclosure.
- The casing of a laptop or portable device (for example, a programming terminal or a notebook) must remain closed.
3
General safety advice for users
• If the device is permanently connected, its electrical installation must include a device to isolate it from the power supplyand a circuit-breaker to protect it against overcurrents and isolation faults. If this is not the case, the power socket must be grounded and easily accessible. The device must be connected to the protective ground.
• If the device is supplied with 24 or 48 VDC, the low voltage circuits must be protected. Only use power supplies which conform to standards currently in force.
• Check that the supply voltages remain within the tolerance ranges defined in the technical specifications of the devices.
• All measures must be taken to ensure that any power return (immediate, warm or cold) does not lead to a state which may present a danger to personnel or the installation.
• Emergency stop devices must remain effective in all the device's operating modes, even those which are abnormal (for example, if a wire breaks). Resetting these devices must not cause uncontrolled or improper restarts.
• Cables which carry signals must be located where any capacitive, inductive, or electromagnetic interference will not affect the control system functions.
• Control system equipment and their control devices must be installed in such a way as to ensure that they protect against unintentional operation.
• Appropriate safety measures must be taken for the inputs and outputs, to prevent improper states in the control system device, if no signal is received.
6 Equipment Operation
The operational safety and reliability of a device is its ability to avoid the appearance of faults and to minimize their effects if they occur.
A fault inside the control system is known as:
• Passive, if it results in an open output circuit (no command is sent to the actuators)
• Active, if it results in a closed output circuit (a command is sent to the actuators)
From a safety point of view, a given fault is dangerous or not depending on the type of command given during normal operation. A passive fault is dangerous if the normal command is the operation of an alarm; an active fault is dangerous if it maintains or activates an undesirable command.
The system designer must use devices external to the PLC to protect against active faults inside the PLC, which may or may not be indicated.
7 Electrical and Thermal Specifications
Details of electrical and thermal characteristics are given in the associated technical documents (installation manuals, quick reference guides).
8 Maintenance
Troubleshooting Procedure
• Control system equipment should only be repaired by qualified personnel (after sales service engineer, or engineer approved by Schneider Automation). Only certified replacement parts or components should be used.
• Before performing any operation on equipment, cut the power supply off and mechanically lock any moving parts.
Replacing and Recycling Used Batteries
Use batteries of the same type as the originals and dispose of defective batteries in the same way as toxic waste.
4
Presentation of the TSX CCY 1128 Module
General Presentation
The TSX CCY 1128 is a standard format application-specific module in the Premium range.
It can be integrated in a TSX RKY•• rack on a TSX/PMX/PCX/PCI 57 PLC station. It performs the
"electronic cam" function for a rotary, alternating, cyclic or endless axis, managed by an incremental or absolute encoder.
• Operating Principle
The module manages up to 128 cams independently. The cams may be distributed over a maximum of 32 tracks, to which up to 24 physical outputs and 8 logic outputs can be assigned. After transmission of configuration and adjustment data by the PLC processor, the module processes the cam program and controls the track outputs independently of the PLC scan.
• Diagram of an Installation
PLC station Machine
Control elements
Programming and adjustment terminal equipped with programming software
TSX
CCY 1128
Encoder signals
Auxiliary inputs
Encoder
Track outputs
Sensors
Actuators
5
Presentation of the TSX CCY 1128 Module
Physical Presentation
1 Screw for attaching the module to the rack.
2 Module casing.
3 Display block comprising 4 LEDs:
• green RUN LED
• red ERR LED
• red I/O LED
• green CH0 LED
4 15-pin SUB D connector for connecting the encoder.
5 HE 10 connector for connecting the group 0 and 1 track outputs.
6 HE 10 connector for connecting the group 2 and 3 track outputs.
7 HE 10 connector for connecting the auxiliary inputs and the encoder power supply.
5
6
1
2
3
4
7
Presentation of the Types of Encoder Which can be Used
TSX CCY 1128
Incremental encoder with
RS 422/485 or Totem Pole outputs
Absolute encoder with SSI serial connection
TELEFAST ABE-7CPA11
Absolute encoder with parallel outputs
Compatibility with the Installed Base
• Hardware Compatibility
To take the TSX CCY 112 8 module, the PLC station must be equipped with a processor TSX/
PMX/PCX 57 ••2 SV > 3.3, TSX/PCX 57 ••3 or TSX/PCI 57 ••4.
• Software Compatibility
To develop an application which integrates the TSX CCY 1128 module:
- the PL7 Junior / Pro software must be version SV 3.4 + option or SV > 3.4.
- the UnityPro software must be version SV > 1.0.
6
General Setup Rules
Installing the Module in a PLC Station Rack
• Mounting in the Rack
The TSX CCY 1128 module can be mounted in any of the available slots in a TSX RKY •• rack on a TSX 57/PMX 57/PCX /PCI 57 PLC station, except for the slots specifically for the power supply and processor modules. This single format module occupies a slot on the rack. The mounting procedure is identical to that of the Premium range standard format module, as shown in the diagram below.
3
2
1
• Mounting the Module in the PLC Station
The TSX CCY 1128 module can be installed in any of the racks in a PLC station:
- Installation on a rack belonging to the main Bus X segment (segment on which the rack which supports the processor is installed)
Bus X < 100 m
TSX CCY 1128
Processor
- Installation on a rack belonging to a remote Bus X segment via a TSX REY 200 module
(see diagram on next page).
7
Installing the Module in a PLC Station, continued
< 225 m
Remote location of Bus X via TSX REY 200 module
General Setup Rules
Processor
Remote location of Bus X via
TSX REY 200 module
Bus X
< 100 m
< 225 m
Processor
Remote Bus X segment
Installation Recommendations
• Inserting and Removing a Module
A module can be inserted or removed without switching off the rack power supply.
• Plugging and Unplugging Connectors on the Front Panel of the Module
It is not advisable to plug or unplug the connectors located on the front panel of the module if the sensor/preactuator power supplies are switched on.
• Maximum Tightening Torque of the Fixing Screw
- module fixing screw on the rack: 2.0 N.m maximum
- 15-pin SUB D connector fixing screw: 0.5 N.m
General Wiring Instructions
• Cross-Section of Wires
This must be sufficient to prevent any line voltage drops and overheating.
• Cable Routing
The connection cables of the encoders, sensors and preactuators must be kept away from any source of radiation caused by the switching of high power electrical circuits which could cause malfunctions.
• Encoder Signal Connection Cables
- They must be shielded using good quality shielding.
- They must only carry signals relating to the encoder.
- The cable shielding must be connected to the machine ground on the module side and the encoder side.
- There must be electrical continuity over the whole connection.
8
General Setup Rules
Selection and Protection of the Auxiliary Power Supplies
The encoders, sensors and preactuators associated with the module require the use of auxiliary power supplies (5 VDC and/or 24 VDC).
• Type of Power Supply
Only regulated power supplies should be used which have a sufficiently long period of independent operation (> 10 ms) to deal with mains supply micro-cuts.
• Protection of Power Supplies
The power supplies must be protected against overloads and short-circuits by fast-blow fuses of the appropriate rating.
• Machine Grounding of the 0V
The 0V of the power supplies must be machine grounded as close as possible to the power supply output.
• Encoder Power Supply
- It must only be used for supplying the encoder.
- It must be placed as close as possible to the TSX CCY 1128 module in order to reduce the coupling capacities as much as possible.
Choice of Encoder
The inputs of TSX CCY 1128 modules can receive signals from an encoder, which may be:
• An incremental encoder.
• An SSI serial output absolute encoder.
• A parallel output absolute encoder. The last type requires the use of a special TELEFAST interface (ABE-7CPA11).
• Encoder Output Interfaces
Type of encoder
Incremental
Supply voltage
5 VDC
Output voltage
5VDC differential
Absolute with SSI outputs
Absolute with parallel outputs
10...30VDC
5VDC or
10...30VDC
10...30VDC
5VDC differential
5VDC or
10...30VDC
Type of interface
Standard RS 422 line emitter outputs with 2 outputs per signal
A+/A-, B+/B-, Z+/Z-
Totem Pole outputs with one output per signal A, B, Z
Standard RS 422 line emitter outputs for the data signal
(SSI data)
RS 422 compatible input for the clock signal (SSI CLK)
Parallel outputs. Require the use of the ABE-7CPA11 Telefast interface to convert the parallel output signals to serial signals.
9
General Setup Rules
Choice of Encoder, continued
• Encoder Power Supply
The design of the module enables the encoder to be supplied with either of the following:
- 5VDC
- 24 VDC, standard voltage in the range 10...30VDC
The choice of supply voltage depends on the supply voltage of the encoder.
• 5VDC Encoder Power Supply
The line voltage drop must be taken into account. This depends on:
- The length of the cable between the module and the encoder (length in both directions)
- The cross-section of the wire
- The consumption of the encoder
The voltage drop permitted by the encoder is generally 10% of the nominal voltage.
Voltage drop depending on the cross-section and length of wire (loop-back distance)
Wire cross-section
0.22 mm² = 24 gauge
0.34 mm² = 22 gauge
0.5 mm²
1 mm²
Voltage drop for a 100 meter length wire and an encoder consumption of:
50 mA
0.4V
100 mA
-
150 mA
-
200 mA
-
0.25V
0.17V
0.09V
0.5V
0.34V
0.17V
-
0.51V
0.24V
-
-
0.34V
!
It is dangerous to increase the encoder supply voltage to compensate for a line voltage drop. If there is a load break, this may result in an overvoltage on the module inputs and damage them.
• Electrical Continuity
To ensure correct operation in an environment which is subject to interference, it is essential to do the following:
- Select an encoder whose metal casing is referenced to the machine ground of the connected device.
- Ensure that there is electrical continuity between the encoder, the connection cable shielding and the module.
10
Principles of Encoder Connection
Incremental or SSI Absolute Encoder
The 15-pin SUB D connector, located on the module front panel, connects the module to the encoder. The following pass via this connector:
• All signals from and to the encoder.
• The encoder power supply source, which is itself connected to the HE10 connector:
- either via an ABE-7H16R20 TELEFAST wiring interface,
- or directly via a TSX CDP •01 prewired cable.
The design of the module enables the encoder to be supplied with either 5VDC or
10...30 VDC.
TSX CCY
1128
15-pin SUB D connector
1
9
2
10
3
11
4
5
12
Module/encoder connection system
(cables + connectors)
13
6
14
7
15
8
Encoder
TSX CDP •01 prewired cable
OR
TSX CDP ••3 cable
TELEFAST ABE-
7H16R20
5VDC or 10..30VDC
encoder power supply
5VDC or 10...30 VDC encoder power supply
11
Principles of Encoder Connection
Absolute Encoder with Parallel Outputs
The 15-pin SUB D connector, located on the module front panel connects the module to the encoder via a TELEFAST ABE-7CPA11sub-base.
• The sub-base receives:
- All parallel signals from the encoder
- The 5VDC or 10...30 VDC encoder power supply source
• The sub-base returns to the module:
- The encoder signals in the form of RS 422 standard serial signals.
TSX CCY 1128
5VDC or 10...30 VDC encoder power supply
TELEFAST
ABE-7CPA11
Connection cable
Encoder
Note: As this type of encoder is seldom used, its connection to the TSX CCY 1128 module is only documented in the TSX CCY 1128 module setup manual - reference 35001387 - Chapter 7.
12
Connecting an RS 422 Output Incremental Encoder
Pinout of the Module 15-pin SUB D Connector
Diagram (view from the front)
1
2
10
3
11
4
12
5
13
6
7
8
9
14
15
Pin no.
Signal
6
7
8
9
10
1
2
3
4
5
11
12
13
14
15
A+5V
A-
-
Z+5V
Z-
-
10..30 V
0V
-
B+5V
B-
-
EPSR
-
5V
Description
Encoder input, pulse A+ (5VDC)
Encoder input, pulse A-
-
Encoder input, zero marker pulse Z+ (5 VDC)
Encoder input, zero marker pulse Z-
-
Encoder power supply output (+ 10...30 VDC)
Encoder power supply output (- 0 VDC)
-
Encoder input, pulse B+ (5 VDC)
Encoder input, pulse B-
-
Encoder power supply return + input.
-
Encoder power supply output (+5 VDC)
Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z
This diagram shows the equivalent circuit diagram of encoder input A, B or Z used with an incremental encoder which has:
• A line emitter output stage
• A 5VDC standard RS 422 output voltage
Note: Each A, B and Z input has a differential line check.
220 Ohms
A+ 5V
TSX CCY 1128
A-
13
Connection Diagram
Connecting an RS 422 Output Incremental Encoder
A
B
Z
EPSR
+ 5 VDC
- 0 VDC
1
9
2
3
4
10
11
5
12
13
6
14
7
15
8
12
10
5
1
3
6
8
4
2
A+
A-
B+
B-
Z+
Z-
+ supply return supply + supply -
TSX CCY 1128 Encoder
Recommendations
• Using a twisted pair:
- Connect each encoder signal A+/A-, B+/B-, Z+/Z-.
- Connect each power supply point in order to reduce line voltage drops.
• Connect the cable shielding to the machine ground at both ends.
!
Before connecting the encoder to the module, check the pinout given by the encoder manufacturer.
Failure to follow this recommendation may result in damage to the encoder and the module.
14
Connecting a Totem Pole Output Incremental Encoder
Pinout of the Module 15-pin SUB D Connector
Diagram (view from the front)
1
2
10
3
11
4
12
5
13
6
7
8
9
14
15
6
7
8
9
10
1
2
3
4
5
11
12
13
14
15
Pin no.
Signal
-
A-
B+24V
-
Z-
-
10..30 V
0V
A+24V
B-
Z+24V
EPSR
-
5V
Description
-
Encoder input, pulse A-
Encoder input, pulse B+ (10...30VDC)
-
Encoder input, zero marker pulse Z-
-
Encoder power supply output (+10...30 VDC)
Encoder power supply output (-0 VDC)
Encoder input, pulse A+ (10...30VDC)
Encoder input, pulse B-
Encoder input, pulse Z+ (10...30VDC)
Encoder power supply return + input
-
Encoder power supply output (+5 VDC)
Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z
The following diagram shows the equivalent circuit diagram of encoder input A, B or Z used with an incremental encoder which has:
• A Totem Pole output stage
• A 10...30 VDC output voltage
R2 R1
R3
A+ 24V
TSX CCY 1128
A-
Note: Differential mounting is not possible. The - pole of each input (A-, B-and Z-) must be linked to the encoder 0V, and the + inputs (A+, B+ and Z+) to encoder outputs A+, B+, Z+.
15
Connection Diagram
Connecting a Totem Pole Output Incremental Encoder
A
B
Z
EPSR
+ 10...30 VDC
- 0 VDC
1
9
2
3
4
10
11
5
12
13
6
7
15
8
14
A+
B+
Z+
+ supply return supply + supply -
TSX CCY 1128 Encoder
Recommendations
• Connect the module EPSR input to the encoder supply + if the encoder does not have an
EPSR output.
• Connect the cable shielding to the machine ground at both ends.
!
Before connecting the encoder to the module, check the pinout given by the encoder manufacturer.
Failure to follow this recommendation may result in damage to the encoder and the module.
16
Connecting an SSI Absolute Encoder
Pinout of the Module 15-pin SUB D Connector
Diagram (view from the front)
1
2
10
3
11
4
12
5
13
6
7
8
9
14
15
Pin no.
Signal
6
7
8
9
10
1
2
3
4
5
11
12
13
14
15
Description
-
-
SSI data+ Encoder input, SSI data + (5 VDC)
SSI dataEncoder input, SSI data-
-
-
-
-
-
SSI CLK+ Encoder output, SSI CLK + (5VDC)
10...30V
Encoder power supply output (+10...30 VDC)
0V Encoder power supply output (-0 VDC)
-
-
-
-
EPSR
-
-
Encoder power supply return + input
SSI dataEncoder output, SSI CLK -
5V Encoder power supply output (+5 VDC)
Equivalent Circuit Diagram of Module Encoder Inputs A, B and Z
This diagram gives the equivalent circuit diagram of an SSI data input used with an
SSI absolute encoder which has:
• A line emitter output stage
• A standard RS 422/RS 485 5VDC output voltage
Note: The SSI data input has a differential line check.
220 Ohms
SSI data +
TSX CCY 1128
SSI data -
17
Connection Diagram
TSX CCY 1128
CLK
SSI
1
DATA SSI
2
EPSR
4
9
3
10
11
12
5
6
13
14
+10...30 VDC 7
15
- 0 VDC 8
Connecting an SSI Absolute Encoder
Encoder
DATA SSI +
DATA SSI -
+ supply return
CLK SSI +
CLK SSI supply + supply -
Recommendations
• Using a twisted pair:
- Connect each encoder signal (SSI data, SSI CLK, EPSR).
- Connect each power supply point in order to reduce line voltage drops.
• Connect the module EPSR input to the encoder power supply + if the encoder does not have an EPSR output.
• Connect the cable shielding to the machine ground at both ends.
!
Before connecting the encoder to the module, check the pinout given by the encoder manufacturer.
Failure to follow this recommendation may result in damage to the encoder or the module.
18
Connecting the Encoder Power Supply Return Check
Principle
The EPSR input signal from the encoder is compared with:
• Either a fixed voltage of 3.3 V generated internally, if the VRef input is not connected,
• Or a voltage equal to 66% of the voltage applied at the Vref input, + pole of the encoder supply voltage.
• Connection Diagram if the Encoder is Supplied with 10...30 V
3,3V
+ 10..30V
VRef
Encoder supply +
EPSR
EPSR
Encoder
Encoder - 0V
TSX CCY 1128 - 0V
• Connection Diagram if the Encoder is Supplied with 5 V
3,3V
5 V
VRef
EPSR
Encoder supply +
EPSR
Encoder
Encoder - 0V
TSX CCY 1128 - 0V
• Connection Diagram if the Encoder does not have a Power
Supply Return
3,3V
Encoder supply +
VRef
EPSR
(1)
Encoder supply +
Encoder
TSX CCY 1128 - 0V
Encoder - 0V
(1) Connection to be made if the encoder is supplied with
10...30V
19
Connecting the Encoder Power Supply
Connection Diagrams
The encoder power supply is connected:
• Either via a TELEFAST ABE-7H16R20 wiring interface, which is itself connected to the module via a TSX CDP ••3 cable,
• Or directly via a TSX CDP •01 prewired cable.
Connection Diagram for the Encoder Power Supply via a TELEFAST Interface
TSX CCY
1128
TSX CDP ••3 cable
+ + – –
TELEFAST
ABE-7H16R20
1
3
2
4
5 V
0 V
10...30 V
VRef
101 102 103 101 100
24 VDC power supply
- 0 V
+24 V
VRef
(1)
5 VDC power supply
- 0 V
+5 V
FU
FU
TSX CDP
••3 cable
(1) For encoder power supply check at 66% of the voltage provided. Connection only to be made if supply voltage is 10...30 VDC.
Catalog of TSX CDP ••3 connection cables
Cable reference
TSX CDP 053
TSX CDP 103
TSX CDP 203
TSX CDP 303
TSX CDP 503
20
Length
0.5 meters
1 meter
2 meters
3 meters
5 meters
Connecting the Encoder Power Supply
Power Supply Connection Diagram using Prewired Cable TSX CDP •01
TSX CCY
1128
TSX CDP •01 cable
HE10
1
3
5
7
9 10
11 12
2
4
6
VRef
(1)
8
13 14
15 16
17 18
19 20
TSX CDP •01 cable
White
Brown
Green
Yellow
Fu
+5 VDC
0 VDC
Fu
+24 VDC
(1) For encoder power supply check at 66% of the voltage provided.
Connection only to be made if the supply voltage is 10...30 VDC.
Catalog of TSX CDP •01 connection cables
Cable reference
TSX CDP 301
TSX CDP 501
Length
3 meters
5 meters
Recommendations
• Maximum length of the wires between the power supply outputs and the connection points on the TELEFAST: must be less than 0.5 meter.
• Protection on the power supply + : It is essential to install a 1A fast-blow fuse (Fu) on the power supply +.
• Machine grounding of the power supply 0V: This must be done as close as possible to the power supply output.
21
Connection Accessories
TSX CAP S15 Accessory
The kit consists of two 15-pin SUB D connectors which can be used to provide the interface for connecting the module to the encoder connection system.
• Integration of the 15-pin SUB D Connector in the Connection System
12-pin DIN connectors
TSX CCY 1128
TSX CAP S15
TSX CAP S15
Cable
Cable female male
12-pin DIN connectors
Incremental or
Cable
SSI absolute encoder
Encoder outputs: via shielded cable without connector
12-pin DIN connectors Encoder outputs:
12-pin DIN connector integrated in the encoder
TSX TAP S1505/S1524 and TSX CCP S15• Accessories
• Presentation
TSX TAP S1505 Accessory
- Function: Mechanical interface, equipped with two connectors which convert a 15-pin SUB D connector to a 12-pin DIN connector.
- Use: Can be used in the module/encoder connection system to connect an RS 422 output incremental encoder supplied with 5 VDC.
TSX TAP S1524 Accessory
- Function: Mechanical interface, equipped with two connectors which convert a 15-pin SUB D connector to a 12-pin DIN connector.
- Use: Can be used in the module/encoder connection system to connect a Totem Pole output encoder supplied with
24 VDC.
22
Connection Accessories
TSX TA S1505/S1524 and TSX CCP S15• Accessories, continued
TSX CCP S15• Accessory
- Function: Connection cable with 24 gauge wires and a 15-pin SUB D connector at both ends.
- Use: Can be used in the module/encoder connection system to connect the module to the TSX TAP S1505 or TSX TAP S1524.
SUB D
SUB D
15 points
SUB D
SUB D
15 points
• Integration of the TSX TAP S1505/ S1524 and TSX CCP S15• Accessories in the
Connection System
TSX CCY 1128
12-pin DIN connectors female male
Incremental encoder
Cable
TSX CCP S15 •
TSX TAP
S1505/S1524
Cable
TSX CCP S15 •
TSX TAP
S1505/S1524
• Mounting the TSX TAP S1505 / TAP S1524 Accessories
Mounting on Telequick plate AM1-PA• Mounting in enclosure feedthrough
Max. thickness = 5mm
Cut-out
Æ
37mm
23
Connection Accessories
TSX TA S1505/S1524 and TSX CCP S15• Accessories, continued
• Dimensions of the TSX TAP S1505 / TAP S1524 Accessories
55
31 38
47
• Clockwise and Counterclockwise Direction of the 12-pin DIN Connectors in the
Connection System
For ease of connection, the numbers of the pins on the 12-pin DIN connectors in the connection system must correspond exactly. For this, the pinout of these connectors must be:
- Clockwise for connectors which belong to the cable connecting the TSX TAP S1505/
S1524 accessory to the encoder
- Counterclockwise for connectors which belong to the encoder and to the TSX TAP S1505/
S1524 accessory
TSX TAP S1505/S1524
Cable to be made up by the user or supplied by the encoder manufacturer
Encoder with counterclockwise connector female 12-pin
DIN
1 9 8
2 10 12 7
3
11
6
4 5 male 12-pin
DIN
6
8 9 1
7 12 10 2
11
3
5 4
Clockwise
Counterclockwise female 12-pin
DIN
8 9 1
7 12 10 2
6
11
3
5 4 male 12-pin
DIN
3
1 9 8
2 10 12 7
11
6
4 5
24
Connection Accessories
TSX TA S1505/S1524 and TSX CCP S15• Accessories, continued
• Pinout of the Connectors on the TSX TAP S1505 Accessory
TSX
CCP S15•
TSX CCY
1128 male 15-pin
SUB D
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
1
2
10
11
4
5
13
15
A+ 5 V
A- 5 V
B+ 5 V
B- 5 V
Z+ 5 V
Z- 5 V
EPSR
+5 V
5
6
8
1
3
4
2
12
8
0V
TSX TAP S1505
10 male 12-pin
DIN
3
1 9 8
2 10 12 7
11
6
4 5
Special cable to be made up or supplied by the encoder manufacturer
RS 422 output incremental encoder
(A+/A-, B+/B-,
Z+/Z- signals)
• Pinout of the Connectors on the TSX TAP S1524 Accessory
TSX
CCP S15•
TSX CCY
1128 male 15-pin
SUB D
1
9
2
10
3
11
4
12
5
13
6
14
7
15
8
3
13
2
5
9
12
7
8
B+ 24V
8
A+ 24V
5
Z+ 24V
3
Encoder power supply return
24V
12
0V
11
TSX TAP S1524
10 male 12-pin
DIN
3
1 9 8
2 10 12 7
11
6
4 5
Special cable to be made up or supplied by the encoder manufacturer
Totem Pole output incremental encoder (A,
B, Z signals)
25
Connecting the Auxiliary Inputs and the Track Outputs
System for Connecting the Auxiliary Inputs and the Track Outputs
The following diagram illustrates the principle of the system for connecting the auxiliary inputs and track outputs.
Preactuator power supply
TELEFAST
ABE-7H16R20 5
3
TSX CCY
1128
0 or ou
Connection of the preactuators to the track outputs
Preactuator power supply
TELEFAST
ABE-7H16R20
5
3
4
1 or ou
2
3
5
Sensor power supply
TELEFAST
ABE-7H16R20
TSX CDP •01 flat cables
TELEFAST
ABE-7H16R20 sub-bases
4
4
Connection of the sensors to the auxiliary inputs Connection of the preactuators to the track outputs
• Elements and Their Functions
Number Element
0
1
20-pin HE10 connector
20-pin HE10
2 connector
20-pin HE10 connector
3 TSX CDP ••3 cables
4
5
Function
Connects the preactuators controlled by the group 0 and 1 track outputs and their power supply
Connects the preactuators controlled by the group 2 and 3 track outputs and their power supply
Connects the auxiliary input sensors and their power supply as well as the encoder power supply
Connect the module to the TELEFAST sub-base.
.TSX CDP 053: 0.5 meters,
TSX CDP 103: 1 meters, TSX CDP 203: 2 meters,
TSX CDP 303: 3 meters, TSX CDP 503: 5 meters
Connect the module I/O directly to the sensors and preactuators.
TSX CDP 301: 3 meters, TSX CDP 501: 5 meters
Used to convert an HE10 connector to a screw terminal connector, for quick connection of sensors and preactuators
26
Connecting the Auxiliary Inputs and the Track Outputs
• Connection Accessories
The sensors are connected to the auxiliary inputs and the preactuators to the track outputs in the following way:
- Either via a TELEFAST ABE-7H16R20 sub-base and TSX CDP ••3 cable (recommended system),
- Or directly using a TSX CDP •01 flat cable.
TSX CCY 1128 TSX CCY 1128 cable
TSX CDP••3
TELEFAST
ABE-7H16R20
Laize
TSX CDP•01
Connection to terminal block or directly to sensors or preactuators
Sensor or preactuator connection
27
Connecting the Auxiliary Inputs and the Track Outputs
Connecting the Auxiliary Inputs
• Position of the HE10 Connector and Identification of the Signals
TSX
CCY 1128
5 V
10...30 V
1
3
2
4
0 V
VRef nc
IREC 5 6
Auxiliary inputs:
IREC : Recalibration of the position measurement
ICAPT0: Reading the position in register 0
ICAPT1: Reading the position in register 1
ICAPT0 nc
7
9 nc 11 nc nc
24 V
24 V
13
15
17
19
8
10
12
14 nc
16
18
ICAPT1 nc nc nc
0 V
20 0 V
• Circuit Diagram
Encoder power supply
+ 5 VDC
FU2
- 0 VDC
+ 10..30 VDC
FU3
Sensor power supply
+24 VDC
FU1
+
–
0 VDC
11
13
1
HE10
2
2
3
5
7
To module and encoder 15-pin
SUB D connector
4
6
8
IREC
ICAPT0
ICAPT1
9 10
12
15
14
16
17 18
19 20
28
Connecting the Auxiliary Inputs and the Track Outputs
Connecting the Auxiliary Inputs, continued
• Connection Using TELEFAST Sub-Base and TSX CDP ••3 Cable
TSX CCY 1128
+ + – –
24 VDC 0 VDC
Connection of 24 VDC power supply for auxiliary input sensors
+ + – –
TELEFAST
ABE-7H16R20
TSX CDP ••3 cable
Mechanical contact
Connection of sensors to auxiliary inputs
IREC ICAPT0 ICAPT1
204 104 205 105 206 106 207 107
+ + +
204 104 205 105 206 106 207 107
+ + +
2-wire PNP proximity sensor
3-wire PNP proximity sensor
204 104
+
205
304
–
105 206 106
+
207
306
–
+
107
307
–
29
Connecting the Auxiliary Inputs and the Track Outputs
Connecting the Auxiliary Inputs, continued
• ConnectionUsingTSX CDP •01Flat Cable
HE10
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
TSX CDP •01 white brown green
+5 VDC
0 VDC yellow grey blue pink red black purple grey-pink red-blue white-green
+10...30 VDC
VRef
IREC nc
ICAPT0
ICAPT1 nc nc nc nc nc brown-green white-yellow yellow-brown white-grey grey-brown nc
+24 VDC white-pink pink-brown nc nc
0 VDC
+24 VDC
0 VDC
Encoder power supply
Voltage reference input
Auxiliary inputs
Sensor power supply nc = not connected
30
Connecting the Auxiliary Inputs and the Track Outputs
Connecting the Track Outputs
• Position of the HE10 Connectors and Identification of the Signals
Group 0 track outputs
Group 1 track outputs
Output power supply
Q0.0
1 2 Q0.1
Q0.2
Q0.4
Q0.6
7
Q1.0
9
3
5
4
6
8
10
Q0.3
Q0.5
Q0.7
Q1.1
Q1.2
+ 24 V
11 12 Q1.3
13 14 + 24 V
+ 24 V
24 V
24 V
15 16 + 24 V
17 18 0 V
19 20 0 V
Connector 0
TSX
CCY 1128
Group 2 track outputs
Group 3 track outputs
Output power supply
Q2.0
1 2 Q2.1
Q2.2
Q2.4
3
5
4
6
Q2.3
Q2.5
Q2.6
Q3.0
7
9
Q3.2
11
+ 24 V 13
8
10
12
Q2.7
Q3.1
Q3.3
14 + 24 V
+ 24 V 15 16 + 24 V
+ 24 V 17 18
+ 24 V 19 20
0 V
0 V
Connector 1
31
Connecting the Auxiliary Inputs and the Track Outputs
Connecting the Track Outputs, continued
• Circuit Diagram
Preactuators
0
1
2
3
4
5
6
7
0
1
2
3
1
0
2
3
5
7
9
8
10
4
6
11 12
13 14
15 16
17 18
19 20
Q0.0
1
2
3
4
5
6
7
Q1.0
1
2
3
Group 0 outputs
Group 1 outputs
Preactuator power supply
FU2 = fast-blow fuse fusion to be calibrated acc. to the load
- 0 V
FU2
+ 24 VDC
Preactuators
0
1
2
3
4
5
6
7
0
1
2
3
Preactuator power supply
- 0 V
FU2
+ 24 VDC
1
1
2
3
5
7 8
9 10
11 12
4
6
13 14
15 16
17 18
19 20
Q2.0
1
2
3
4
5
6
7
Q3.0
1
2
3
Group 2 outputs
Group 3 outputs
32
Connecting the Auxiliary Inputs and the Track Outputs
Connecting the Track Outputs, continued
• Connection Using TELEFAST Sub-Base and TSX CDP ••3 Cable
Example of connecting the preactuators to the connector 0 track outputs (groups 0 and 1).
Perform the same operations for connector 1 (output groups 2 and 3).
TSX CCY 1128
+ + – –
24 VDC 0 VDC
Connection of the 24 VDC power supply for the preactuators connected to the track outputs
+ + – –
TELEFAST
ABE-7H16R20
Q0.0
Q0.1
Connection of preactuators to track outputs
Q0.2
Group 0
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7
Group 1
Q1.0
Q1.1
Q1.2
Q1.3
200 100
-
201 101
-
202 102 203 103 204 104 205 105
-
206 106
-
207 107
-
208 108
-
209 109 210 110 211 111
-
Connection of + 24 VDC commons
1
+ 24VDC
112 113 114 115
+ + + +
33
HE10
1 2
3 4
5 6
7 8
9 10
11 12
13 14
15 16
17 18
19 20
Connecting the Auxiliary Inputs and the Track Outputs
Connecting the Track Outputs, continued
• Connection Using TSX CDP •01 Flat Cable
TSX CDP •01
Connector 0 white brown green yellow grey pink blue red black purple grey-pink red-blue white-green brown-green white-yellow yellow-brown white-grey grey-brown white-pink pink-brown
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7
Q1.0
Q1.1
Q1.2
Q1.3
+24 VDC
+24 VDC
+24 VDC
+24 VDC
+24 VDC
0 VDC
+24 VDC
0 VDC
Connector 1
Group 0 track outputs
Q2.0
Q2.1
Q2.2
Q2.3
Q2.4
Q2.5
Q2.6
Q2.7
Q3.0
Group 1 track outputs
Q3.1
Q3.2
Q3.3
+24 VDC
Preactuator power supply
+24 VDC
+24 VDC
+24 VDC
+24 VDC
0 VDC
+24 VDC
0 VDC
Group 2 track outputs
Group 3 track outputs
Preactuator power supply
34
Electrical Specifications
General Specifications of the Module
Current consumption of the module
On internal 5V
On sensor/preactuator
24V
On 10...30V (when using an SSI absolute encoder and single 24V power supply)
Power dissipated in the module typical maximum typical maximum typical maximum
0.66 A
1 A
15 mA
18 mA
11 mA
20 mA
Sensor/preactuator supply monitoring
Insulation resistance
Dielectric strength with ground or PLC 0V
Operating temperature
Storage temperature
Relative humidity without condensation
Operating altitude typical maximum
7 W (1)
10 W (2)
Yes
> 10 Mohms at 500 VDC
1000 Vrms-50/60Hz-1min
0...60°C
- 25°C to +70°C
5% to 95%
0 to 2000 m
(1) Under normal operating conditions: one auxiliary input active, 24 VDC supply voltage, standard
RS 422 signals
(2) Under extreme operating conditions: 100% of auxiliary inputs active, 30 VDC supply voltage, etc
Encoder Input Specifications
Inputs
Logic
Nominal values
Limit values
Voltage
Current
Voltage
At state 1 Voltage
Current
At state 0 Voltage
Current
Input impedance at nominal voltage
Maximum permissible frequency
Incremental encoders
RS 422 operation
Differential inputs
-
10 mA
£
5.5 V
> 3V (1)
> 5.8 mA (1)
£
- 3V
£
- 5.8 mA
-
30...30 VDC operation
Positive or negative
24 V
15.5 mA
£
30V (possible up to 34 V,
limited to 1 hour in every
24 hours).
³
<
11V
> 5 mA
5V
< 2 mA
1.5 kOhms
500 kHz with multiplication by 1
250 kHz with multiplication by 4
(1) The positive or negative differential voltage must be greater than 3V and the current in the positive or negative loop must be greater than 5.8 mA to ensure:
• That counting pulses up to 500 kHz are taken into account
• That the line check does not detect any errors whatever the frequency
Note: An encoder which has standard RS 422 outputs can control the inputs of two TSX CCY 1128 modules in parallel. To ensure the required voltage levels, the encoder supply voltage should be greater than 4.5V.
35
Electrical Specifications
Specifications of the Encoder Power Supply Return
Parameters
Limit values on the
EPSR input
Voltage for
OK state
Voltage
Current
VRef input not connected
VRef input connected to encoder power supply +
Value
30 V (possible up to 34 V, limited to 1 hour in every 24 hours).
£
1.5 mA
OK if U > 3.3 V
OK if U > 66% of the voltage applied at VRef input
Specifications of Auxiliary Inputs IREC, ICAPT1 and ICAPT2
Parameters
Nominal values
Limit values
Sensor voltage
Monitoring threshold
Input impedance
Input type
Voltage
Current
Sensor power supply
(including ripple)
At state 1 Voltage
Current
At state 0 Voltage
Response time
Current
State 0 to 1
Symbol
Un
In
U1
Uon
Ion
Uoff
Ioff
Ton
State 1 to 10 T0ff
OK Uok
Fault Udef
Re
Logic type
IEC 1131-2 compatibility
2-wire/3-wire prox. sensor compatibility
Dielectric strength with ground
Value
24 V
8 mA
19...30 V (possible up to 34 V for
1 hour in every 24 hours).
³
11V
> 3 mA (at Uon)
<
5V
< 1.5 mA
< 100 m s
< 100 m s
> 18 V
< 14 V
3 kOhms
Resistive
Positive (sink)
Type 1
3-wire: All 3-wire proximity sensors operate at 24 VDC
2-wire: All 2-wire proximity sensors operate at 24 VDC with the following specifications:
• Residual voltage at closed state < 7
• Minimum switching capacity: < 2.5 mA
• Residual current at open state: < 1.5 mA
1500 V rms 50/60 Hz for 1 min
36
Track Output Specifications
Parameters
Nominal values
Limit values
Voltage
Current
Voltage
Max. current per output for U = 30 or 34V
Maximum current
Symbol per connector per module
Max. power for tungsten filament bulb
Max. switching frequency on inductive load
Electro discharge time
Preactuator voltage monitoring threshold
Compatibility with DC inputs
OK
Fault
Protection against overloads and short-circuits
Protection against output overvoltages
Protection against polarity inversion
Dielectric strength
IEC 1131-2 conformity
Electrical Specifications
Value
Un
In
U1
I1
24 V
500 mA
19...30V
600 mA
I2
I3
P1
F
T
Uok
£
6 A
£
12 A
10 W
< 0.6/LI² Hz
< L/R ms
> 18 V
Udef < 14 V
All positive logic DC inputs with input resistance of < 15 kOhms
By current limiter and thermal tripping
(0.7A<Id<2A)
By Zener diode between the outputs and the + 24V
By diode reverse-mounted on the power supply
1500V rms 50/60 Hz for 1 min
Yes
37
Module Display
Physical Presentation
The module display block has 4 LEDs whose role it is to provide the user with information on:
• The operating mode of the module (normal operation, module faulty or off)
• Operating faults which are internal or external to the module
LED States and Their Meaning
• Operating Mode Display
LED
RUN
Color
Green
State
Lit
Off
Meaning
Module operating normally
Module faulty or off
CH0 RUN ERR
I/O
• Fault Display
LED
ERR
I/O
CH0
Color
Red
Red
Green
State
Lit
Flashing
Off
Lit
Flashing
Off
Lit
Flashing
Off
Meaning
Internal module fault, module failure
Communication fault with the processor
Application missing, invalid or execution fault
Normal operation, no fault
Fault external to the module:
• Wiring fault
• Encoder power supply fault
• Configuration/adjustment parameters refused
Not significant
Normal operation, no fault
Normal operation, the channel is operational
The channel is not operating correctly, due to:
• an external fault
• a communication fault
The channel is inoperative:
• channel not configured
• channel incorrectly configured
38
39
40
35001391 03
Schneider Automation Inc.
One High Street
North Andover, MA 01845
Tél.: (1) 978 794 0800
Fax :(1) 978 975 9010
Schneider Automation SAS
245, route des Lucioles
- BP 147
F-06903 Sophia Antipolis
Tél. :(33) (0)4 92 38 20 00
Fax :(33) (0)4 93 65 30 31
Schneider Automation GmbH
Steinheimer Straße 117
D-63500 Seligenstadt
Tél. :(49) 6182 81 29 00
Fax :(49) 6182 81 21 55
Printed in June 2009
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