Schneider Electric Smart-UPS On-Line External Battery Pack SRC192XLBP-IN User Guide

Installation Guide Smart-UPS™ On-Line

External Battery Pack SRC192XLBP-IN

Important Safety Information

Read the instructions carefully to become familiar with the equipment before trying to install, operate or maintain it. The following special messages may appear throughout this manual or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, can result in death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, can result in minor or moderate injury.

NOTICE

NOTICE used to address practices not related to physical injury. The safety alert symbol is not used with this signal word.

Safety and General Information

Inspect the package contents upon receipt. Notify the carrier and dealer if there is any damage.

• Adhere to all national and local electrical codes.

• Changes and modifications to this unit not expressly approved by APC by Schneider Electric could void the warranty.

• This unit is intended only for indoor use in a controlled environment.

• Do not operate this unit in direct sunlight, in contact with fluids, or where there is excessive dust or humidity.

• Be sure the air vents on the unit are not blocked. Allow adequate space for proper ventilation.

Note: Allow a minimum of 20 cm clearance on both front and rear sides of the unit.

• The battery typically lasts for three to five years. Environmental factors impact battery life. Elevated ambient temperatures, poor quality mains power, and frequent short duration discharges will shorten battery life.

• The equipment is heavy. Always practice safe lifting techniques adequate for the weight of the equipment.

• The batteries are heavy. Remove the batteries before installing the external battery packs (XLBPs) in a rack.

• Always install XLBPs at the bottom in rack-mount configurations. The

UPS must be installed above the XLBPs.

• The UPS will recognize as many as 4 XLBPs connected to the UPS.

However there is no limit to the number of XLBPs that can be used with the UPS.

• Note: For each XLBP added, increased recharge time will be required.

• Do not dispose of batteries by burning them. The batteries may explode.

• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and may be toxic.

• Always recycle used batteries.

• Recycle the package materials or save them for reuse.

• Additional safety information can be found in the Safety Guide supplied with this unit.

2 Smart-UPS On-Line SRC192XLBP-IN

Battery safety

• Before installing or replacing the batteries, remove jewelry such as wristwatches and rings. High short circuit current through conductive materials could cause severe burns.

• Do not dispose of batteries in a fire. The batteries may explode.

• Do not open or mutilate batteries. Released electrolyte is harmful to the skin and eyes, and may be toxic.

Package Contents

The packaging is recyclable; save it for reuse or dispose of it properly.

Check the UPS package contents:

Front bezel • 1 rear middle bracket

• 2 screws

• 1 top bracket

• 2 screws

• 1 rear bottom bracket

• 2 screws

Battery cable suo1139c

NOTE: The model and serial numbers are located on a small, rear panel label. For some models, an additional label is located on the chassis behind the front bezel.

Optional Accessories

Refer to the APC by Schneider Electric Web site, www.apc.com, for available accessories.

• Rail Kit SURTRK2

Smart-UPS On-Line SRC192XLBP-IN 3

Specifications

Refer to the APC by Schneider Electric Web site, www.apc.com, for detailed specifications.

Environmental

NOTICE

RISK OF EQUIPMENT DAMAGE

• XLBP must be used indoors only.

• The installation location should be sturdy to withstand the weight of the XLBP.

• Do not operate XLBP where there is excessive dust or where the temperature or humidity are outside specified limits.

Failure to follow these instructions can result in equipment damage.

Temperature Operating

Storage

Maximum elevation

Operating

Storage

0° to 40°C

-15° to 60°C

0 - 3000 m (10,000 ft)

15,000 m (50,000 ft)

0 to 95% relative humidity, non-condensing

Humidity

Physical

The XLBP is heavy. Follow all lifting guidelines.

Dimensions

Width x Height x Depth

Weight

Weight with packaging

13 cm (5.11 in) x 43.2 cm (17 in) x 66 cm (25.98 in)

91 kg

101.3 kg

> 55 kg

(> 120 lb)

32 - 55 kg

(70 - 120 lb)

4 Smart-UPS On-Line SRC192XLBP-IN

Battery

Battery type Maintenance free, leak proof, sealed, lead acid

Replacement battery module

This XLBP has swappable battery modules.

Refer to the appropriate replacement battery user manual for installation instructions.

Contact your dealer or go the APC by Schneider Electric web site, www.apc.com

for information on replacement batteries.

RBC44-IN

Number of battery modules 4 modules

Voltage for each battery module

Total voltage for the XLBP

96 V

192 V

Ah rating

Battery cable length

5.1 Ah per battery module

350 mm (13.77 in)

Remove Battery Modules

CAUTION

DAMAGE TO EQUIPMENT OR PERSONNEL

• Each battery module weighs 17.3 kg (78.1 lb).

• Always practice safe lifting techniques adequate for the weight of the equipment.

• Remove the battery modules before installing the XLBP.

• Use the battery module handle to carefully slide the battery modules in or out of the

XLBP.

• Do not use the battery module handle to lift or carry the battery module.

Failure to follow these instructions can result in serious injury.

  suo114

6a x9 suo114

7a

Smart-UPS On-Line SRC192XLBP-IN 5

  suo114

9a suo114

8a

Tower Installation

One XLBP with one UPS

The XLBP can be installed either to the left or right side of the UPS. The installation procedure is same, except for step



.

CAUTION

DAMAGE TO EQUIPMENT OR PERSONNEL

• Prior to installing the tie brackets, select a location sturdy enough for the combined weight of the units.

• Do not move the units once the tie brackets are installed.

• Always install the XLBP and UPS models together in tower configuration.



Failure to follow these instructions can result in equipment damage and minor or moderate injury.

x2 suo1

150a

6 Smart-UPS On-Line SRC192XLBP-IN

 suo115

1a



Install the rear middle bracket between the XLBP and UPS.

• Secure the screw to the XLBP

• Then secure the screw to the UPS



XLBP installed towards left of UPS



XLBP installed towards right of UPS x2 suo1

152a suo115

3a x2

Smart-UPS On-Line SRC192XLBP-IN 7

 

 suo115

4a x9

 suo115

5a suo115

7a

 suo115

6a

8 suo115

8a

Smart-UPS On-Line SRC192XLBP-IN

Two XLBPs with one UPS

CAUTION

DAMAGE TO EQUIPMENT OR PERSONNEL

• Always place the second XLBP next to the first XLBP.

• Prior to installing the tie brackets, select a location sturdy enough for the combined weight of the units.

• Do not move the units once the tie brackets are installed.

• Always install the XLBP and UPS models together in tower configuration.



Failure to follow these instructions can result in equipment damage and minor or moderate injury.

x2



Install the rear bottom bracket between

XLBP 1 and XLBP 2.

suo115

9a x2 suo1

160a

Smart-UPS On-Line SRC192XLBP-IN 9

 suo116

1a

Rack-Mount Installation

Refer to the rail kit Installation Guide for instructions on rail installation

CAUTION

DAMAGE TO EQUIPMENT OR PERSONNEL

• The equipment is heavy. Always practice safe lifting techniques adequate for the weight of the equipment.

• Always use the recommended number of screws to secure brackets to the XLBP.

• Always use the recommended number of screws to secure the XLBP to the rack.

• Always install the XLBP at the bottom of the rack.

• Always install the XLBP below the UPS in the rack.

• Use the battery module handle to slide the battery modules in or out of the XLBP.

• Do not use the battery module handle to lift or carry the battery module.



Failure to follow these instructions can result in equipment damage and minor or moderate injury.

x4 suo1

162a x4

10 Smart-UPS On-Line SRC192XLBP-IN x4 x4





 x4 su09

40a

Smart-UPS On-Line SRC192XLBP-IN 11





 x9

12 Smart-UPS On-Line SRC192XLBP-IN

Connect Battery and Ground Cables

Note: Ground connection is not required in tower configuration. The rear bracket acts as a ground connection. Ground connection is required in rack-mount configuration.

Connect ground cable(s)

suo11

42a

One XLBP with one UPS

suo1168a

Smart-UPS On-Line SRC192XLBP-IN 13

Two XLBPs with one UPS

suo1169a

UPS Settings

Go to the MainMenu > Configuration > Battery > Battery Amp.Hr

using the UPS display panel and change the settings according to the number of

XLBP(s) connected to the UPS.

2

3

Number of XLBP(s) Battery Ah setting

1 10 Ah

4

20 Ah

30 Ah

40 Ah

14 Smart-UPS On-Line SRC192XLBP-IN

Service

If the unit requires service, do not return it to the dealer. Follow these steps:

1. Review the Troubleshooting section of the manual to eliminate common problems.

2. If the problem persists, contact APC by Schneider Electric Customer

Support.

a.

Note the model number and serial number and the date of purchase.

The model and serial numbers are located on the rear panel of the unit and are available through the LCD display on select models.

b.

Call APC by Schneider Electric Customer Support and a technician will attempt to solve the problem over the phone. If this is not possible, the technician will issue a Service Request Number.

c.

If the unit is under warranty, the repairs are free.

An Authorized Service Representative will visit your location and try to resolve the issue.

Limited Factory Warranty

Schneider Electric IT Business India Private Ltd. (SEITBIPL), warrants its products to be free from defects in materials and workmanship for a period of two (2) years from the date of purchase. The SEITBIPL obligation under this warranty is limited to repairing or replacing, at its own sole option, any such defective products or parts there of. Repair or replacement of a defective product or part thereof does not extend the original warranty period.

This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase. Products may be registered online at warranty.apc.com or by mailing in the completed warranty registration card that is included with the documentation.

SEITBIPL shall not be liable under the warranty if its testing and examination disclose that the alleged defect in the product does not exist or was caused by end user’s or any third person’s misuse, negligence, improper installation, testing, operation or use of the product contrary to SEITBIPL’s recommendations or specifications. Further, SEITBIPL shall not be liable for defects resulting from: 1) unauthorized attempts to repair or modify the product, 2) incorrect or inadequate electrical voltage or connection, 3) inappropriate on site operation conditions, 4) Acts of God, 5) exposure to the elements, 6) theft. In no event shall SEITBIPL have any liability under this warranty for any product where the serial number has been altered, defaced, or removed, 7) normal wear resulting from frequent use.

EXCEPT AS SET FORTH ABOVE, THERE ARE NO WARRANTIES, EXPRESS OR

IMPLIED, BY OPERATION OF LAW OR OTHERWISE, APPLICABLE TO

PRODUCTS SOLD, SERVICED OR FURNISHED UNDER THIS AGREEMENT OR

IN CONNECTION HEREWITH.

SEITBIPL DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY,

SATISFACTION AND FITNESS FOR A PARTICULAR PURPOSE.

Smart-UPS On-Line SRC192XLBP-IN 15

SEITBIPL EXPRESS WARRANTIES WILL NOT BE ENLARGED, DIMINISHED,

OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE OUT

OF, SEITBIPL’S RENDERING OF TECHNICAL OR OTHER ADVICE OR

SERVICE IN CONNECTION WITH THE PRODUCTS.

THE FOREGOING WARRANTIES AND REMEDIES ARE EXCLUSIVE AND IN

LIEU OF ALL OTHER WARRANTIES AND REMEDIES. THE WARRANTIES SET

FORTH ABOVE CONSTITUTE SEITBIPL’S SOLE LIABILITY AND

PURCHASER’S EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH

WARRANTIES. SEITBIPL WARRANTIES EXTEND ONLY TO ORIGINAL

PURCHASER AND ARE NOT EXTENDED TO ANY THIRD PARTIES.

IN NO EVENT SHALL SEITBIPL, ITS OFFICERS, DIRECTORS, AFFILIATES OR

EMPLOYEES BE LIABLE FOR ANY FORM OF INDIRECT, SPECIAL,

CONSEQUENTIAL OR PUNITIVE DAMAGES, ARISING OUT OF THE USE,

SERVICE OR INSTALLATION OF THE PRODUCTS, WHETHER SUCH

DAMAGES ARISE IN CONTRACT OR TORT, IRRESPECTIVE OF FAULT,

NEGLIGENCE OR STRICT LIABILITY OR WHETHER SEITBIPL HAS BEEN

ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES.

SPECIFICALLY, SEITBIPL IS NOT LIABLE FOR ANY COSTS, SUCH AS LOST

PROFITS OR REVENUE, WHETHER DIRECT OR INDIRECT, LOSS OF

EQUIPMENT, LOSS OF USE OF EQUIPMENT, LOSS OF SOFTWARE, LOSS OF

DATA, COSTS OF SUBSTITUANTS, CLAIMS BY THIRD PARTIES, OR

OTHERWISE.

To obtain service under warranty you must call customer support. Customers with warranty claims issues may access the SEITBIPL worldwide customer support network through the

SEITBIPL Web site: support.apc.com. Select your country from the country selection drop down menu. Open the Support tab at the top of the web page to obtain information for customer support in your region. Refer to the product user manual for more information on how to contact customer support.

APC by Schneider Electric Customer Support

India

Internet

Toll Free

E-mail http://www.apc.com/support

1 800 425 4272 [email protected]

© 2015 APC by Schneider Electric. APC, the APC logo, and Smart-UPS are owned by

Schneider Electric Industries S.A.S. or their affiliated companies. All other trademarks EN 990-9851 are property of their respective owners.

12/2015