Allen-Bradley powerflex 700 Technical Data Manual

PowerFlex 700 Adustable Frequency

AC Drive

Technical Data

PowerFlex 700 Technical Data

Product Overview

The PowerFlex 700 AC drive offers outstanding performance in an easy-to-use drive that you have come to expect from Rockwell Automation. This world-class performance comes in a small and competitively priced package. The PowerFlex 700

AC drive is designed to control three-phase induction motors in applications with requirements ranging from the simplest speed control to the most demanding torque control. The drive has volts per hertz, sensorless vector and vector control. Vector control includes Allen-Bradley’s patented Force™ Technology which provides world class motor control.

Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page

Standard Drives Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

17

Cable Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31

Power Ratings and Branch Circuit Protection. . . . . . . . . . . . . . . . . .

32

Maximum Motor Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . .

40

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

46

PowerFlex 700 Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

47

Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

48

PowerFlex 700 Packaged Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

72

Derating Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

75

Reference Materials

For additional PowerFlex 700 data and general drive information, refer to the following publications:

Title

PowerFlex 700 Vector Control User Manual

PowerFlex 700 Installation Instructions, Frames 0…6

PowerFlex 700 Installation Instructions, Frames 7…10

Publication

20B-UM002…

20B-IN019…

20B-IN014…

PowerFlex Reference Manual

Wiring and Grounding Guidelines for PWM AC Drives

PFLEX-RM004…

DRIVES-IN001…

Preventive Maintenance of Industrial Control and Drive System Equipment DRIVES-TD001…

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control SGI-1.1

Available Online at

…

www.rockwellautomation.com

/literature

For other information, contact Allen-Bradley Drives Technical Support:

Title

Allen-Bradley Drives Technical Support

Online at

…

www.ab.com/support/abdrives

2

20B-TD001F-EN-P


Standard Drives Program

Flexible Packaging and Mounting

• IP20, NEMA/UL Type 1 – For conventional mounting inside or outside a control cabinet. Conduit plate is removable for easy installation and replacement without disturbing conduit.

• IP54, NEMA/UL Type 12 – Stand-alone, wall mount drives are available for dust tight applications with power ratings from 75 to 200 Hp (Frames 5 & 6).

• IP54, NEMA/UL Type 12 – Flange mount drives with an IP00, NEMA/UL Type Open front. These can be installed in a user supplied cabinet to meet IP54, NEMA/UL Type 12. This allows the majority of heat to be exhausted out the back of the cabinet while keeping the cabinet protected. Power ratings range from 75 to 700 Hp (Frames 5…10).

• Zero Stacking™ – Frame 0…6 drives can be mounted next to each other with no reduction of surrounding air temperature rating (50

°

C). This unique bookshelf design also allows access to one drive without disturbing another.

Space Saving Hardware Features

• Integral EMC Filtering plus built-in DC bus choke common mode cores and common mode capacitors provides a compact, all-in-one package solution for meeting EMC requirements, including CE in Europe. Frames 0…6 only

(Frames 7…10 meet CE when installed per recommendations).

• Internal Communications allow the user to integrate the drive into the manufacturing process. Status indicators for all internal communication options are visible on the cover for easy setup and monitoring of drive communications. Users can easily manage information from shop floor to top floor and seamlessly integrate their complete system as they control, configure and collect data.

• Integral Dynamic Brake Transistor delivers a cost effective means of switching regenerative energy without costly external chopper circuits. These internal transistors are available in power ratings from 0.5 to 200 Hp.

• Internal Dynamic Brake Resistor (up to 25 Hp) requires no extra panel space, and supplies a large amount of braking torque for short periods.

Easy to Use Human Interface Tools

The PowerFlex 7-Class AC drives provide common Human Interface tools that are familiar and easy to use. These include the LCD Human Interface modules and PC-based configuration tools.

• LCD Human Interface modules provide:

- Large and easy to read 7 line x 21 character backlit display

- Variety of languages (English, French, German, Italian, Spanish, Portuguese, Dutch)

- Alternate function keys for shortcuts to common tasks

- “Calculator-like” number pad for fast and easy data entry (Full Numeric version only)

- Control keys for local start, stop, speed, and direction

- Remote versions for panel mount application

• PC-based Configuration tools include:

- DriveExplorer™ and DriveExplorer Lite. Simple and flexible “On-line” tools for monitoring and configuring while connected to a drive.

- DriveTools™ SP. A suite of software tools which provide an intuitive means for programming, troubleshooting and maintaining Allen-Bradley AC & DC drives.

• For simplified AC drive start-up and reduced development time, we’ve integrated Allen-Bradley PowerFlex drive configuration with RSLogix5000® software. This single-software approach simplifies parameter and tag programming while still allowing stand-alone drive software tool use on the factory floor.

20B-TD001F-EN-P

3


Outstanding Control and Performance

Multiple motor control algorithms allow performance matched to the application need:

• Volts/Hertz for simple Fan and Pump applications.

• Sensorless Vector for high torque production over a wide speed range.

• Vector for outstanding torque regulation and excellent low speed/zero speed performance (w/Vector Control cassette).

The PowerFlex 700 drive's Vector Control uses Allen-Bradley's patented

Force™ Technology which provides excellent low-speed performance - whether it is operated with or without feedback. While this industry-leading control provides the highest level of drive performance, it is as easy to use as any general purpose drive available.

3.0

2.5

2.0

1.5

1.0

0.5

0.0

0

Closed Loop Performance

3.0

2.5

2.0

1.5

1.0

0.5

0.0

-2 0 2 4 6

Frequency (HZ)

8 10 12

Open Loop Performance

2 4 6

Frequency (HZ)

8 10 12

Drives Features

• Fast-acting Current Limit and Bus Voltage Regulation result in maximum accel/decel without tripping.

• High speed analog inputs improve drive response to torque or speed commands.

• Programming flexibility allows parameters to be linked within the drive.

• Flying Start delivers smooth and instantaneous connection into rotating loads, regardless of commanded direction, without the need for any speed feedback.

• Integral Process PI Control can eliminate the need for a separate process loop controller.

• Inertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy stored in high inertia, low-friction loads.

• Position Indexer/Speed Profiler uses a 16 step indexer to provide point-to-point positioning or velocity profiling based on encoder counts, digital inputs, parameter levels or time.

• TorqProve™ assures control of the load when transferring control between the drive and a mechanical brake.

• Speed Regulation - Open Loop or Closed Loop

- Slip Compensation delivers a minimum 0.5% speed regulation without feedback hardware.

- Droop allows drives to load share without fighting each other.

- Encoder Feedback provides up to 0.001% speed regulation for the tightest application requirements.

• Torque Regulation - Open Loop or Closed Loop

- Open Loop torque regulation provides

±5% regulation.

- Encoder Feedback provides

±2% regulation and the ability to hold full load at zero speed.

Unsurpassed Capability in Network Communications

PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI™ communication adapters, offering the following benefits:

✔ ✔ ✔

USB Description

(Unconnected Messaging) permits other network devices (e.g. PanelView™) to communicate directly to a drive without routing the communication through the network scanner.

✔ ✔ ✔ ✔ ✔ ✔ ✔ Adapter Routing - Plug PC into one drive and talk to all other Allen-Bradley drives on same network, without being routed through network scanner.

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Access to 100% of all parameters over the network.

✔ ✔ ✔ ✔

AutoBaud capability makes initial connections less problematic.

✔

Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for each node (Example: “reference must change by more than 5%”).

✔ ✔

Peer Control provides master-slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer), which can also significantly reduce network traffic.

✔

ADR (Automatic Device Replacement) saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings.

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Flexible Fault Configuration - Adapters can be programmed to take fault based actions as ramp to stop, coast-to-stop and hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem (broken cable etc.) versus network idle condition (PLC set to “Program”).

4

20B-TD001F-EN-P


Catalog Number Explanation

1-3 4 5-7 8 9 10

Position

11 12 13 14 15 16

20B D 2P1 A 3 A Y N A R C 0

a b c d e f g h i j k l

17-18

NN

m

19-20

AD

n

Code

20B

a

Drive

Type

PowerFlex 700

b

R

T

W

N

P

H

J

Code Voltage

B 240V AC

Voltage Rating

Ph.

3

Prechg.

-

E

F

C

D

400V AC

480V AC

600V AC

690V AC

3

3

3

3

-

-

-

-

540V DC

650V DC

325V DC

540V DC

650V DC

810V DC

932V DC

-

-

-

-

-

-

-

Y

Y

Y

Y

Y

N

N

Frames

0…6

0…10

0…10

0…6

5…6

5…6, 10

5…6, 10

5…6

5…9

5…9

5…6

5…6

Code

052

070

080

104

130

154

192

260

2P2

4P2

6P8

9P6

015

022

028

042

c1

17.5

25.3

32.2

48.3

56

78.2

92

120

ND Rating

208/240V, 60 Hz Input

208V

Amps

240V

Amps

Hp

2.5

4.8

7.8

11

2.2

4.2

6.8

9.6

0.5

1.0

2.0

3.0

130

177

221

260

15.3

22

28

42

52

70

80

104

130

154

192

260

50

60

75

100

20

25

30

40

5.0

7.5

10

15

Frame

6

6

5

6

4

5

3

4

2

3

1

1

1

1

0

0

c2

325

365

415

481

535

600

730

875

72

85

105

125

140

170

205

260

292

30

37

43

56

8.7

11.5

15.4

22

ND Rating

400V, 50 Hz Input

Amps kW

1.3

2.1

3.5

5.0

0.37

0.75

1.5

2.2

4.0

5.5

7.5

11

15

18.5

22

30

180

200

240

280

300

350

400

500

90

110

132

160

37

45

55

55

75

325

365

415

481

535

600

730

875

105

125

140

170

205

260

292

015

022

030

037

043

056

072

085

Code

1P3

2P1

3P5

5P0

8P7

011

8

8

9

10

8

8

7

8

6

7

6

6

5

5

5

3

4

3

3

2

2

1

1

Frame

0

0

0

0

0

0

365

415

481

535

600

730

875

096

125

156

180

248

292

325

014

022

027

034

040

052

065

077

Code

1P1

2P1

3P4

5P0

8P0

011

c3

365

415

481

535

600

730

875

65

77

96

125

156

180

248

292

325

27

34

40

52

8.0

11

14

22

ND Rating

480V, 60 Hz Input

Amps Hp

1.1

2.1

3.4

5.0

0.5

1.0

2.0

3.0

20

25

30

40

5.0

7.5

10

15

300

350

400

450

500

600

700

50

60

75

100

125

150

200

250

250

8

8

8

8

7

7

6

6

8

9

10

5

5

3

4

6

3

3

2

2

Frame

0

0

0

0

0

0

1

1

20B-TD001F-EN-P

5


022

027

032

041

052

062

077

099

125

144

Code

1P7

2P7

3P9

6P1

9P0

011

017

c4

32

41

52

62

11

17

22

27

ND Rating

600V, 60 Hz Input

Amps

1.7

Hp

1.0

2.7

3.9

6.1

9.0

2.0

3.0

5.0

7.5

77

99

125

144

75

100

125

150

30

40

50

60

10

15

20

25

5

5

3

4

6

6

3

3

2

2

Frame

0

0

0

1

1

0

0

Code

A

N

Q

e

Code

0

3

5

J

K

HIM

Operator Interface

Blank Cover

Full Numeric LCD

Prog. Only LCD

Remote (Panel Mount), IP66, NEMA/UL

Type 12 Full Numeric LCD HIM

Remote (Panel Mount), IP66, NEMA/UL

Type 12 Prog. Only LCD HIM

Available with Frames 5…6 Stand-Alone IP54 drives (Enclosure Code "G").

f

Documentation

Type

Manual

No Manual

No Shipping Package

(Internal Use Only)

Code

052

060

082

098

119

142

c5

ND Rating

690V, 50 Hz Input

Amps kW

52

60

82

98

119

142

45

55

75

90

110

132

Frame

5

5

6

6

5

6

g

Brake

Code

Y

N

w/Brake IGBT

Yes

No

Brake IGBT is standard on Frames 0-3, optional on Frames 4-6 and not available on

Frames 7…10.

6

d

Code

A

F

N §

Enclosure

Enclosure

IP20, NEMA/UL Type 1

Open/Flange Mount

Front: IP00, NEMA/UL Type Open

Back/Heatsink: IP54, NEMA Type 12

Open/Flange Mount


Back/Heatsink: IP54, NEMA 12

G

J

M

Stand-Alone/Wall Mount


IP00, NEMA/UL Type Open with

Conformal Coat

IP20, NEMA/UL Type 1 with Conformal

Coat

U

V

Roll-In



Frames 8 & 9 Only

Roll-In with Conformal Coat



Frames 8 & 9 Only

Only available for Frame 5 & Frame 6 drives,

400…690V.

§ Only available for Frames 7…10.

Only available with Vector Control option.

h

Internal Braking Resistor

Code

Y

w/Resistor

Yes

N No

Not available for Frame 3 drives or larger.

i

Emission

Code

A

B

♠

N

CE Filter ‡

Yes

Yes

CM Choke

Yes

No

No No

‡ Note: 600V class drives below 77 Amps

(Frames 0-4) are declared to meet the Low

Voltage Directive. It is the responsibility of the user to determine compliance to the EMC directive. Frames 7…10, 400/480V AC drives

(Voltage Rating codes "C" and "D") meet CE certification requirements when installed per recommendations.

Refer to Internal EMC Filter for details on selecting this option for each frame size.

♠

Only available for 208…240V Frame 0-3 drives.

S

N

E

R

Code

B

C

D

j

Comm Slot

Network Type

BACnet MS/TP

ControlNet (Coax)

DeviceNet

EtherNet/IP

Remote I/O

RS485 DF1

None

k

Control & I/O

Code

A

Control

Standard

I/O Volts

24V DC/AC

B

C

D

Standard

Vector

♣

Vector

♣

115V AC

24V DC

115V AC

N Standard None

♣

Vector Control Option utilizes DPI Only. Frame

7…10 drives only accept Vector Control.

Code

0

1

l

Feedback

Type

None

Encoder, 12V/5V

m

Future Use

n

Special Firmware (Frames 0…6 Only)

Code

AD

Type

60 Hz Maximum

AE

AX

Cascading Fan/Pump Control

82 Hz Maximum

BA Pump Off (for pump jack)

Must be used with Vector Control option C or

D (Position k). Positions m-n are only required when custom firmware is supplied.

20B-TD001F-EN-P


Factory Installed Options

Conformal Coat (Position d = M) ‡

Description

Conformal Coat

Printed circuit boards are coated with HumiSeal 1B73 acrylic coating to provide improved resistance to dust and moisture. Consult factory for additional details.

‡ Only available with Vector Control option.

Frame

0…10

Human Interface and Wireless Interface Modules (Pos. e)

Cat. Code: 0

No HIM (Blank Plate)

IP20, NEMA/UL Type 1

Cat. Code: J

Remote (Panel Mount) LCD

Display, Full Numeric Keypad

IP66, NEMA/UL Type 4x/12

Documentation

Manual

No Manual

Control and I/O Options

Control

Vector Control (Series B) - 24V DC ‡

♠

Vector Control (Series B) - 115V AC ‡

♠

‡ Vector Control option utilizes DPI Only.

♠

Frames 7…10 MUST select a Vector Control option.

Internal Communication Adapters

Description

ControlNet™ Communication Adapter (Coax)

DeviceNet™ Communication Adapter

EtherNet/IP™ Communication Adapter

20B-TD001F-EN-P

Description

Cat. Code: 3

LCD Display, Full Numeric

Keypad

IP20, NEMA/UL Type 1

Cat. Code: K

Remote (Panel Mount) LCD

Display, Programmer Only

IP66, NEMA/UL Type 4x/12

Cat. Code

(Position f)

A

N

Cat. Code

(Position k)

C

D

Cat. Code

(Position j)

C

D

E

Internal Brake IGBT

Drive Input Voltage

208…480V AC

208…480V AC

208…690V AC

208…690V AC

Brake IGBT

Standard

Optional

Optional

Optional

5

6

0…3

4

Frame

The Internal Brake IGBT option cannot be field installed.

Cat. Code

(Position g)

Y

Y

Y

Y

Internal Dynamic Brake Resistors

These resistors have a limited duty cycle. Refer to the PowerFlex

Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient. An external resistor may be required.

Drive Input

Voltage

208…240V AC

380…600V AC

380…480V AC

1

2

Frame

0

1 (2…5 Hp)

1 (7.5 Hp)

2

0

Brake Resistance

Ω

62

62

22

22

115

115

68

Cat. Code

(Position h)

Y

Y

Y

Y

Y

Y

Y

Internal EMC Filter and Common Mode Choke

Drive Input

Voltage

208…240V AC 3 §

Frame

208…240V AC 0…3

208…240V AC 4…6

380…480V AC 0…6

380…480V AC 7…10

600…690V AC 0…6

CE Filter w/Filter w/Filter w/Filter w/Filter

No Filter w/Filter

Common

Mode Choke with Choke

No Choke with Choke with Choke

No Choke with Choke

Cat. Code

(Position i)

A

B

A

A

N

A

Note: 600V class drives below 77 Amps (Frames 0-4) are declared to meet the Low Voltage Directive. It is the responsibility of the user to determine compliance to the EMC directive.

§ Applies only to the 52 Amp drive.

Frames 7…10, 400/480V AC drives meet CE certification requirements when installed per recommendations (refer to the User Manual, publication

20B-UM002).

Feedback Options (Vector Control Only)

Description

No Encoder

12V/5V Encoder

ä

Encoder option can also be used as a pulse input.

Cat. Code

(Position l)

0

1

Special Firmware

60 Hz Maximum

Description


82 Hz Maximum

Pump Off (for Pump Jack)

Cat. Code

(Position m…n)

NNAD

NNAE

NNAX

NNBA

Must be used with Vector Control option C or D (position k), Frames 0…6 only.

7


User Installed Options

Human Interface and Wireless Interface Modules

No HIM (Blank Plate)

20-HIM-A0

LCD Display, Full

Numeric Keypad

20-HIM-A3

LCD Display,

Programmer Only

20-HIM-A5

Wireless Interface

Module

20-WIM-N1

8

Remote (Panel Mount)

LCD Display, Full

Numeric Keypad

20-HIM-C3S


LCD Display,

Programmer Only

20-HIM-C5S

Description

No HIM (Blank Plate)

LCD Display, Full Numeric Keypad

LCD Display, Programmer Only

Wireless Interface Module

Handheld/Local

(Drive Mount)

Cat. No.

20-HIM-A0

20-HIM-A3

20-HIM-A5

20-WIM-N1

Remote (Panel

Mount) IP66,

NEMA/UL Type

4x/12

Cat. No.

–

20-HIM-C3S

20-HIM-C5S

‡

‡

20-WIM-N4S

For indoor use only.

‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.

Human Interface Module Accessories

Description

Bezel Kit for LCD HIMs, NEMA/UL Type 1 ‡

PowerFlex HIM Interface Cable, 1 m (39 in)

♣

Cable Kit (Male-Female)

ä

0.33 Meters (1.1 Feet)

1 Meter (3.3 Feet)

3 Meter (9.8 Feet)

9 Meter (29.5 Feet)

DPI/SCANport™ One to Two Port Splitter Cable

Cat. No.

20-HIM-B1

20-HIM-H10

1202-H03

1202-H10

1202-H30

1202-H90

1203-S03

‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.

♣

Required only when HIM is used as handheld or remote.

Required in addition to 20-HIM-H10 for distances up to a total maximum of 10 Meters (32.8 Feet).


Wireless Interface

Module

20-WIM-N4S

Control Cassette Option Kits

Control with I/O

Standard Control (Open Loop) - No I/O

Standard Control (Open Loop) - 24V DC/AC

Standard Control (Open Loop) - 115V AC

Vector Control (Series B) - 24V DC

Vector Control (Series B) - 24V DC with:

60 Hz Maximum

82 Hz Maximum



Vector Control (Series B) - 24V DC, Conformal Coat

Vector Control (Series B) - 115V AC

Vector Control (Series B) - 115V AC with:

60 Hz Maximum

82 Hz Maximum



Vector Control (Series B) - 115V AC, Conformal Coat

Cat. No.

20B-STD-N

20B-STD-A0

20B-STD-B0

20B-VECTB-C0

20B-VECT-C0AD

20B-VECTB-C0AX

20B-VECT-C0AE

20B-VECTB-C0BA

20B-VECTB-C0-

MX3

20B-VECTB-D0

20B-VECT-D0AD

20B-VECTB-D0AX

20B-VECT-D0AE

20B-VECT-D0BA

20B-VECTB-D0-

MX3

Vector Control option utilizes DPI Only.

Encoder Option Kit (Vector Control Only)

Description

12V/5V Encoder

12V/5V Encoder with Conformal Coat

Cat. No.

20B-ENC-1

20B-ENC-1-MX3

Terminal Block Replacement Kit

Description

Removable I/O Terminal Block

Removable Encoder Terminal Block

Cat. No.

SK-G9-TB1-S1

SK-G9-TB1-ENC1

I/O Option Kit (Standard Control Only)

24V DC/AC

115V AC

Description Cat. No.

20-DA1-A0

20-DA1-B0

20B-TD001F-EN-P


Communication Option Kits

Description

BACnet ® MS/TP RS485 Communication Adapter



Conformal Coat

Cat. No.

20-COMM-B

20-COMM-C

20-COMM-C-MX3

DeviceNet™ Communication Adapter 20-COMM-D

DeviceNet™ Communication Adapter Conformal Coat 20-COMM-D-MX3

EtherNet/IP™ Communication Adapter 20-COMM-E

EtherNet/IP™ Communication Adapter Conformal Coat 20-COMM-E-MX3

HVAC Communication Adapter

Interbus™ Communication Adapter

CANopen ® Communication Adapter

LonWorks ® Communication Adapter

♠

Modbus/TCP Communication Adapter

PROFIBUS™ DP Communication Adapter

ControlNet™ Communication Adapter (Fiber)

Remote I/O Communication Adapter

Remote I/O Communication Adapter Conformal Coat

RS485 DF1 Communication Adapter

RS485 DF1 Communication Adapter Conformal Coat

External Communications Kit Power Supply

DPI External Communications Kit

External DPI I/O Option Board

Compact I/O Module (3 Channel)

Serial Null Modem Adapter

‡

Smart Self-powered Serial Converter (RS232) includes

1203-SFC and 1202-C10 Cables

Universal Serial Bus™ (USB) Converter includes 2m

USB, 20-HIM-H10 & 22-HIM-H10 Cables

20-COMM-H

20-COMM-I

20-COMM-K

20-COMM-L

20-COMM-M

20-COMM-P

20-COMM-Q

20-COMM-R

20-COMM-R-MX3

20-COMM-S

20-COMM-S-MX3

20-XCOMM-AC-

PS1

20-XCOMM-DC-

BASE

20-XCOMM-IO-

OPT1

1769-SM1

1203-SNM

1203-SSS

1203-USB

‡ For use only with DPI External Communications Kits 20-XCOMM-DC-

BASE.

Only Modbus RTU can be used with Vector Control.

♠

Can only be used with Standard Control.

Internal Dynamic Brake Resistor Kits

These resistors have a limited duty cycle. Refer to the PowerFlex

Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient for your application. An external resistor may be required.

Drive Input

Voltage

208…240V AC

380…600V AC

380…480V AC

Brake Resistance

Ω

62

62

22

22

115

115

68

§ Discount Schedule C2.

Frame

0

1 (2…5 Hp)

1 (7.5 Hp)

2

0

1

2

Cat. No.

20BB-DB1-0

20BB-DB1-1

20BB-DB2-1

20BB-DB1-2

20BD-DB1-0

20BD-DB1-1

20BD-DB1-2

Terminators

Description for use with 3.7 kW (5 Hp) & below drives for use with 1.5 kW (2 Hp) & up drives

Cat. No.

1204-TFA1

1204-TFB2

See Appendix A of publication DRIVES-IN001 for selection information.

Dynamic Brake, Chopper Only Kits

Description

200…240V AC

380…480V AC

500…600V AC

Rating

18A

70A

115A

9A

35A

110A

9A

35A

85A

Cat. No.

1336-WA018

1336-WA070

1336-WA115

1336-WB009

1336-WB035

1336-WB110

1336-WC009

1336-WC035

1336-WC085

PC Programming Software

Description

DriveTools™ SP Software

DriveExplorer™ Software (Lite/Full)

See publication 9303-PL002… for ordering/pricing information.

Set-up wizards are available for use with DriveTools SP and DriveExplorer

(Lite/Full) only.

DriveExplorer Lite is available for free download at: http://www.ab.com/drives/driveexplorer/free_download.html

.

Reflected Wave Reduction Modules w/CM Choke

Description

17A with Common Mode Choke

Cat. No.

1204-RWC-17-A

See Appendix A of publication DRIVES-IN001 for selection information.

Reflected Wave Reduction Modules

Voltage

480V AC

600V AC

40.0

50.0

60.0

75.0

100.0

125.0

150.0

200.0

250.0

5.0

7.5

5.0

7.5

10.0

15.0

20.0

25.0

30.0

ND Hp

10.0

15.0

20.0

25.0

30.0

40.0

50.0

60.0

75.0

100.0

125.0

150.0

20BE011

20BE017

20BE022

20BE027

20BE032

20BE041

20BE052

20BE062

20BE077

20BE099

20BE125

20BE144

Drive Cat. No.

20BD8P0

20BD011

20BD014

20BD022

20BD027

20BD034

20BD040

20BD052

20BD065

20BD077

20BD096

20BD125

20BD156

20BD180

20BD248

20BD292

20BE6P1

20BE9P0

Cat. No.

1321-RWR8-DP

1321-RWR12-DP

1321-RWR18-DP

1321-RWR25-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR45-DP

1321-RWR55-DP

1321-RWR80-DP

1321-RWR80-DP

1321-RWR100-DP

1321-RWR130-DP

1321-RWR160-DP

1321-RWR200-DP

1321-RWR250-DP

1321-RWR320-DP

1321-RWR8-EP

1321-RWR12-EP

1321-RWR12-EP

1321-RWR18-EP

1321-RWR25-EP

1321-RWR35-EP

1321-RWR35-EP

1321-RWR45-EP

1321-RWR55-EP

1321-RWR80-EP

1321-RWR80-EP

1321-RWR100-EP

1321-RWR130-EP

1321-RWR160-EP

20B-TD001F-EN-P

9


Isolation Transformers

For installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances, isolation transformers are available.

Motor Rating kW (Hp)

IP32 (NEMA/UL Type 3R)

240V, 60 Hz, Three-Phase,

240V Primary & 240V Secondary





1.1 1321-3TW005-AA 1321-3TW005-BB –

1.5 1321-3TW005-AA 1321-3TW005-BB 1321-3TW005-CC

2.2 1321-3TW005-AA 1321-3TW005-BB 1321-3TW005-CC

4.0 1321-3TW007-AA 1321-3TW007-BB 1321-3TW007-CC

5.5 1321-3TW011-AA 1321-3TW011-BB 1321-3TW011-CC

7.5 1321-3TW014-AA 1321-3TW014-BB 1321-3TW014-CC

37 1321-3TH063-AA 1321-3TH063-BB 1321-3TH063-CC

45 1321-3TH075-AA 1321-3TH075-BB 1321-3TH075-CC

55 1321-3TH093-AA 1321-3TH093-BB 1321-3TH093-CC

75 (100) – 1321-3TH118-BB 1321-3TH118-CC

90 (125)

110 (150)

149 (200)

187 (250)

–

–

–

–

1321-3TH145-BB 1321-3TH145-CC

1321-3TH175-BB 1321-3TH175-CC

1321-3TH220-BB

1321-3TH275-BB

1321-3TH220-CC

1321-3TH275-CC

224 (300)

261 (350)

298 (400)

336 (450)

373 (500)

448 (600)

485 (650)

522 (700)

–

–

–

–

–

–

–

–

1321-3TH330-BB

1321-3TH440-BB

1321-3TH440-BB

1321-3TH550-BB

1321-3TH550-BB

1321-3TH660-BB

–

1321-3TH770-BB

1321-3TH330-CC

1321-3TH440-CC

1321-3TH440-CC

1321-3TH550-CC

1321-3TH550-CC

1321-3TH660-CC

1321-3TH770-CC

1321-3TH770-CC

10

20B-TD001F-EN-P


Input/Output Line Reactors

For impedance matching, protection from AC line disturbances or motor protection, reactors are available for both the input and output sides of the drive.

240V, 60 Hz, Three-Phase, 3% Impedance

Input Line Reactor

(1)

IP00 (Open Style)

Drive Cat. No. Duty Hp

Output Line Reactor

(1)

IP11 (NEMA/UL Type 1) IP00 (Open Style) IP11 (NEMA/UL Type 1)

1321-3RA8-A 1321-3R12-A 1321-3RA12-A

Heavy 40

Heavy 50

20BB260

Heavy 60

Duty 1321-3RA200-A 1321-3R200-A

Heavy 1321-3R200-A 1321-3RA200-A

100

1321-3RA200-A

(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

20B-TD001F-EN-P

11



Drive Cat. No. Duty Hp


(1)


Cat. No.


(1)

IP11 (NEMA/UL Type 1) IP00 (Open Style)

Cat. No. Cat. No.

IP11 (NEMA/UL Type 1)

Cat. No.

1321-3RA8-B 1321-3R12-B 1321-3RA12-B

Heavy 40

Heavy 50

20BB260

Heavy 60

Duty 1321-3RA200-B 1321-3R200-B

Heavy 1321-3R200-B 1321-3RA200-B

100

1321-3RA200-B


12

20B-TD001F-EN-P



Drive Cat. No. Duty


(1)

IP00 (Open Style) IP11 (NEMA/UL Type 1)



(1)


Hp

Cat. No. Cat. No. Cat. No. Cat. No.

0.33 1321-3RA1-C 1321-3R2-B 1321-3RA2-B

0.5 1321-3RA1-C 1321-3R2-B 1321-3RA2-B

1.5 1321-3RA4-C 1321-3R4-B 1321-3RA4-B

2 1321-3RA4-B 1321-3R8-C 1321-3RA8-C

3 1321-3RA8-C 1321-3R8-B 1321-3RA8-B

5 1321-3RA8-B 1321-3R12-B 1321-3RA12-B

1321-3RA100-B

20BD600 Normal Duty 500 1321-3R600-B 1321-3RA600-B 1321-3R600-B 1321-3RA600-B

20BD875 Normal Duty 700 1321-3R850-B 1321-3RA850-B 1321-3R850-B 1321-3RA850-B


20B-TD001F-EN-P

13





(1)




(1)


Hp


0.33 1321-3RA1-B 1321-3R2-C 1321-3RA2-C

0.5 1321-3RA1-B 1321-3R2-C 1321-3RA2-C

0.75 1321-3RA2-C 1321-3R2-B 1321-3RA2-B

20BD248

5 1321-3RA8-C 1321-3R12-C 1321-3RA12-C

Duty 1321-3R18-C 1321-3RA18-C

Duty 1321-3R25-C 1321-3RA25-C

Duty 1321-3R25-C 1321-3RA25-C

20

20

(2)

(2)

1321-3RA35-C (2)

1321-3RA35-C

(2)

1321-3R25-C 1321-3RA25-C

1321-3R35-C 1321-3RA35-C

Duty 1321-3R45-C 1321-3RA45-C

Duty 1321-3R55-C 1321-3RA55-C

Duty 1321-3R80-C 1321-3RA80-C

Duty 1321-3R80-C 1321-3RA80-C

Duty 1321-3R80-C 1321-3RA80-C

1321-3RA100-C

Duty 1321-3R130-C 1321-3RA130-C

Duty 1321-3R160-C 1321-3RA160-C

150

(2)

150 (2)

Normal Duty 200 1321-3RB250-C 1321-3RAB250-C 1321-3RB250-C

1321-3RA200-C

(2)

1321-3RA200-C (2)

1321-3RAB250-C

Duty 1321-3R500-C 1321-3RA500-C

Duty 1321-3R500-C 1321-3RA500-C

Duty 1321-3R600-C 1321-3RA600-C

Duty 1321-3R750-E 1321-3RA750-E

20BD875

(1)

(2)

Normal Duty 700 1321-3R850-C 1321-3RA850-C 1321-3R850-C

Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

4% impedance.

1321-3RA850-C

14

20B-TD001F-EN-P





(1)




(1)


Hp


0.5 1321-3RA1-C 1321-3R2-B 1321-3RA2-B

1 1321-3RA2-B 1321-3R2-B 1321-3RA2-B

1 1321-3RA2-B 1321-3R4-D 1321-3RA4-D

2 1321-3RA4-D 1321-3R4-D 1321-3RA4-D

2 1321-3RA4-D 1321-3R4-C 1321-3RA4-C

3 1321-3RA4-C 1321-3R4-C 1321-3RA4-C

3 1321-3RA4-C 1321-3R8-C 1321-3RA8-C

5 1321-3RA8-C 1321-3R8-C 1321-3RA8-C

5 1321-3RA8-C 1321-3R12-C 1321-3RA12-C

Duty 1321-3R18-B 1321-3RA18-B

Duty 1321-3R25-B 1321-3RA25-B

Duty 1321-3R45-B 1321-3RA45-B

Duty 1321-3R55-B 1321-3RA55-B

Duty 1321-3R80-B 1321-3RA80-B

Duty 1321-3R80-B 1321-3RA80-B

Duty 1321-3R80-B 1321-3RA80-B

Duty 1321-3R100-B 1321-3RA100-B 1321-3R100-B 1321-3RA100-B

Duty 1321-3R130-B 1321-3RA130-B

20BE144 Normal Duty 150 1321-3R160-B 1321-3RA160-B 1321-3R160-B


1321-3RA160-B

20B-TD001F-EN-P

15





(1)




(1)


Hp


0.5 1321-3RA1-B 1321-3R2-C 1321-3RA2-C

1

2

2

(2)

(2)

1321-3RA2-C 1321-3R4-D

1321-3RA4-D

1321-3RA4-D

(2)

(2)

(2)

1321-3R4-D

(2)

1321-3RA4-D

(2)

1321-3RA4-D

(2)

1321-3R4-D 1321-3RA4-D

5

7.5

7.5

(2)

(2)

1321-3RA8-D 1321-3R12-C

1321-3RA12-C (2)

1321-3RA12-C

(2)

(2) 1321-3RA12-C (2)

1321-3R12-C (2) 1321-3RA12-C (2)

1321-3R12-C 1321-3RA12-C

Duty 1321-3R18-C 1321-3RA18-C

15

(2)

20

(2)

20 (2)

1321-3RA25-C

(2)

1321-3RA25-C (2)

1321-3R25-C

1321-3R35-C

(2)

(2)

25

25

30

30

(2)

(2)

(2)

(2)

1321-3RA35-C

1321-3RA35-C

1321-3RA35-C

1321-3RA35-C

(2)

(2)

(2)

(2)

1321-3RA25-C

(2)

1321-3RA25-C

(2)

1321-3RA35-C (2)

1321-3R35-C (2)

1321-3R35-C

(2)

1321-3RA35-C (2)

1321-3RA35-C

(2)

1321-3R35-C

(2)

1321-3RA35-C

(2)

1321-3R45-C 1321-3RA45-C

Duty 1321-3R55-C 1321-3RA55-C

Duty 1321-3R80-C 1321-3RA80-C

Duty 1321-3R80-C 1321-3RA80-C

Duty 1321-3R80-C 1321-3RA80-C

Duty 1321-3R100-C 1321-3RA100-C 1321-3R100-C 1321-3RA100-C

20BE144

125

(2)

125 (2)

Normal Duty 150 1321-3R160-C (2)

1321-3RA130-C

(2)

1321-3RA130-C (2)

1321-3RA160-C (2)

1321-3R130-C

(2)

1321-3R130-C (2)

1321-3R160-C (2)

(1)

(2)

Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

4% impedance.

1321-3RA130-C

(2)

1321-3RA130-C (2)

1321-3RA160-C (2)

16

20B-TD001F-EN-P


Installation Considerations

Power Wiring

The PowerFlex 700 has the following built in protective features to help simplify installation:

• Ground fault protection during start up and running ensures reliable operation

• Electronic motor overload protection increases motor life

• Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems.

These devices must be disconnected if the drive is installed on a resistive grounded distribution system, an ungrounded distribution system, a B phase grounded distribution system or impedance grounded system. These devices must also be disconnected if the drive power source is a regenerative unit (such as a bus supply and brake) or is DC fed from an active converter.

• 6 kV transient protection provides increased robustness for 380…480V system voltages

There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult Wiring and Grounding Guidelines for AC

Drives (publication DRIVES-IN001) available online at www.rockwellautomation.com/literature, for detailed recommendations on input power conditioning, dynamic braking, reflected wave protection and motor cable types.

DC Input AC Input

Branch Circuit Protective Devices - Page

32

Input Fuses - Page

32

Input Cable Length - Page

40

Not Used

Input Power Conditioning - Page 10

EMC Requirements - See PowerFlex 700 User Manual

Same as AC

LCD Human Interface Module - Page 7

Same as AC

Removable MOV and Caps (underneath cover) - See

PowerFlex 700 User Manual for locations and instructions

Reflected Wave Reduction - Page 7

Cable Requirements - Page

31

Integral Class 10 Motor Overload

Motor Recommendations - See Publication MOTORS-CA001

Single-Phase Input Power

The PowerFlex 700 drive is typically used with a three-phase input supply. However, single-phase operation is possible for certain frames as explained below:

Frame Condition

0…7

8…10

Listed by UL to operate on single-phase input power with the requirement that the output current is derated by 50% of the three-phase ratings (see

Not designed for single-phase operation.

page 32 ).

20B-TD001F-EN-P

17


Terminal Blocks

Terminal Block Specifications

Refer to pages 19

and 20

for typical locations.

No. Name

➊

Power Terminal

Block

2

3

Frame

0 & 1

4

5

75Hp, 480V

100Hp, 600V

5

100Hp

6

7

8 & 9

10

Description

Wire Size Range - See Note

(3)

Maximum

Input power and motor connections 4.0 mm

2

(12 AWG)

Minimum

0.5 mm

2

(22 AWG)

Torque

Maximum Recommended

1.7 N•m (15 lb.•in.) 0.8 N•m (7 lb.•in.)


2

(8 AWG)


2

(3 AWG)

0.8 mm

2.5 mm

2

2

(18 AWG)

(14 AWG)

1.7 N•m (15 lb.•in.) 1.4 N•m (12 lb.•in.)

3.6 N•m (32 lb.•in.) 1.8 N•m (16 lb.•in.)

BR1, 2 terminals 10.0 mm 2 (8 AWG)


2

(1 AWG)

Input power, DC+, DC–, BR1, 2,

PE, motor connections

50.0 mm

2

(1/0 AWG)

0.8 mm

4.0 mm

2

10.0 mm

2

(18 AWG)

2

(8 AWG)

(12 AWG)

1.7 N•m (15 lb.•in.) 1.4 N•m (12 lb.•in.)

4.0 N•m (35 lb.•in.) 4.0 N•m (35 lb.•in.)

See Note

(5)

10.0 mm

2

(8 AWG)

4.0 mm 2 (12 AWG)

2.5 mm

2

(14 AWG) 6.0 N•m (52 lb.•in.) 6.0 N•m (52 lb.•in.)

Input power, DC+, DC– and motor 70.0 mm

2

(2/0 AWG)

BR1, 2, PE terminals 50.0 mm 2 (1/0 AWG)

Input power, DC+, DC–, BR1, 2,

PE, motor connections

Input power, DC+, DC–, PE, motor connections



150.0 mm

2

(300 MCM)

see Note

(4)

150.0 mm 2 (300 MCM)

see Note

(4)

300.0 mm

2

(600 MCM)

see Note

(4)

300.0 mm

2

(600 MCM)

see Note (4)

2.5 mm

2.5 mm

2.5 mm

2

2

2

(14 AWG)

(14 AWG)

(14 AWG)

2.7 N•m (24 lb.•in.) 2.7 N•m (24 lb.•in.)

10.0 N•m (87 lb.•in.) 10.0 N•m (87 lb.•in.)

10.0 N•m (87 lb.•in.) 10.0 N•m (87 lb.•in.)

➋

SHLD Terminal 0…6 Terminating point for wiring shields — — 1.6 N•m (14 lb.•in.) 1.6 N•m (14 lb.•in.)

➌

AUX Terminal

Block

0…4

5…6

7…10

Auxiliary Control Voltage

PS+, PS– (1)(2)

1.5 mm

2

(16 AWG)

4.0 mm

2

(12 AWG)

4.0 mm 2 (12 AWG)

0.2 mm

2

(24 AWG) — —

0.5 mm

2

(22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)

0.049 mm 2 (30 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)

➍

I/O Terminal

Block

0…6

7…10

Signal & control connections 2.5 mm

2

(14 AWG)

4.0 mm

2

(12 AWG)

0.30 mm

2


0.049 mm

2


➎

Encoder

Terminal Block

0…10 Encoder power & signal connections

0.75 mm 2 (18 AWG) 0.196 mm 2 (24 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)

(1)

(2)

(3)

➏

Fan Terminal

Block

5…6

7

User Supplied Fan Voltage 4.0 mm 2 (12 AWG)

4.0 mm

2

(12 AWG)

0.5 mm 2 (22 AWG) 0.6 N•m (5.3 lb.•in.) 0.6 N•m (5.3 lb.•in.)

0.5 mm

2


8…10 4.0 mm

2

(12 AWG) 0.5 mm

2


External control power: UL Installation-300V DC,

±10%, Non UL Installation-270…600V DC, ±10% (0…3 Frame-40W, 165 mA, 5 Frame-80W, 90 mA).

An Auxiliary Control Power Supply such as the 20-24V-AUX can be used with 400/480 and 600/690 Volt drives with Vector Control. However, consult the factory before using an auxiliary power supply in these instances. Important: The Auxiliary Control Power Supply Must Not be used with any Standard Control drive or any 200/240V PowerFlex 700 drive, Standard or

Vector Control.

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

(4)

If may be necessary to connect multiple wires in parallel to these terminals using multiple lugs.

(5)

Refer to the terminal block label inside the drive.

Terminal

BR1

BR2

DC+

DC–

PE

PS+

PS–

Description

DC Brake (+)

DC Brake (–)

DC Bus (+)

DC Bus (–)

PE Ground

DC Input/Brake Connections

Auxiliary Control Terminal Block see page 19

R

S

T

U

V

W

Motor Ground

U (T1)

V (T2)

W (T3)

R (L1)

S (L2)

T (L3)

(1)

Frames 0…7 only.

Notes

DB Resistor Connection - Important: Only one DB resistor can be used with

Frames 0…3. Connecting an internal & external resistor could cause damage.

To Motor

AC Line Input Power

Three-Phase = R, S & T

Single-Phase = R & S Only

(1)

18

20B-TD001F-EN-P


Typical Terminal Block Location

➌

➍

➎

➊

➋

U/T1

V/T2

W/T3

R/L1

S/L2

T/L3

BR1

BR2

DC+

DC–

PE

!

DANGER

Use 75C Wire Only

#10-#14 AWG

Torque to 7 in-lbs

Frames 0 & 1

➋

➍

➎

Optional

Communications

Module

➌

POWER TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-35 MM

2

)

TORQUE: 32 IN-LB (3.6 N-M)

STRIP LENGTH: 0.67 IN (17 MM)

USE 75 ° C CU WIRE ONLY

17

GROUND TERMINAL RATINGS (PE)

WIRE RANGE: 6-1/0 AWG (16-35 MM

TORQUE: 44 IN-LB (5 N-M)


2 )

21

OUTPUT

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM 2 )

TORQUE: 5.3 IN-LB (0.6 N-M)


9

INPUT AC

➊

Frame 5

➍

➎

➌

➊

➋

AUX IN+ AUX OUT–

BR1 B

Optional

Communications

Module

V/T2 W/T3

WIRE

STRIP

75C Cu Wire

6 AWG [10MM

2

] Max.

12 IN. LBS.

1.4 N-M } TORQUE

PE R/L1 S/L2 T/L3

SHLD SHLD

Frame 2

0

VAC

120

VAC

240

VAC

➏

DC Input

Drives Only

➍

➎

➊

➌

/

PE

➋

Optional

Communications

Module

SHLD

PE B

PE A

WIRE

STRIP

BR1 BR2

75C Cu Wire

6 AWG [10MM2] Max.

12 IN. LBS.

1.4 N-M

} TORQUE

75C Cu Wire

3 AWG [25MM

2

] Max.

16 IN. LBS.

1.8 N-M } TORQUE

AUX IN

+ –

BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3

PE

SHLD

Frames 3 & 4

➋

➍

➎

Optional

Communications

Module

➌

➊

➏

DC Input

Drives Only

22-10

AWG

5.3 IN-LB

(0.6 N-M)

BR2 BR1 DC+ DC–

USE 75 ° C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

USE 75

°

C

COPPER WIRE

ONLY

TORQUE

52 IN-LB

(6 N-M)

T1 T2

OUTPUT

T3 L1 L2

INPUT

L3

Frame 6

20B-TD001F-EN-P

19


Typical Terminal Block Locations (continued)

➊

DC+

!

DANGER

➎

CAUTION

HOT SURFACES

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

➌➍

TB11

25 AMPERES RMS

MAXIMUM

ALLEN-BRADLEY

MADE IN U.S.A.

PE

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

+DC -DC

USE 75

°

COPPER WIRE ONLY

PE PE R-L1 S-L2 T-L3

TORQUE LARGE TERMINALS TO 10 N-m (87LB-IN)

U-M1 V-M2 W-M3

➏

DC Input Only

➊

➏

TB9

MAXIMUM

DANGER

REPLACE AFTER

SERVICING

➎

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

MAXIMUM TE

U V W

DC+ R S T DC-

GND

➌➍

➊

Frame 7

20

Frames 8 & 9

20B-TD001F-EN-P


Typical Terminal Block Locations (continued)

DANGER

DC+

➊

➎

➏

➌➍

➊

➏

TB10

8 AMPERES RMS

MAXIMUM

4

5

6

120

IN1

120

IN2

3

TB9

8 AMPERES RMS

MAXIMUM

4

5

6

120

IN1

120

IN2

3

DANGER

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

TB11

25 AMPERES RMS

MAXIMUM PE

U V W

GND

4

5

6

120

IN1

120

IN2

3

TB10

8 AMPERES RMS

MAXIMUM

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

DANGER

GND

➏

20B-TD001F-EN-P

Frame 10

AC Input shown, DC Input Drives utilize the Inverter (Left) Bay only

21


Power Terminals

Frame Terminal Block

0 & 1

BR1

BR2

DC+

DC–

PE

U (T1)

V (T2)

W (T3)

R (L1)

S (L2)

T (L3)

2

BR1 BR2 DC+ DC– U

(T1)

V

(T2)

W

(T3)

PE R

(L1)

S

(L2)

T

(L3)

3 & 4

5

BR1 BR2 DC+ DC– U

(T1)

V

(T2)

W

(T3)

R

(L1)

S

(L2)

T

(L3)

AC Input

75 Hp, Normal Duty

PS–

BR2*

BR1*/

DC+

DC+

DC–

U/T1

V/T2

W/T3 PE PE R/L1 S/L2 T/L3

6

PS+

100 Hp, Normal Duty

PS–

BR2*

BR1*/

DC+ DC+ DC– U/T1 V/T2 W/T3

PE PE

R/L1 S/L2 T/L3

PS+

125…200 Hp, Normal Duty

22-10

AWG

5.3 IN-LB

(0.6 N-M)


USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

USE 75 C

COPPER WIRE

ONLY

TORQUE

52 IN-LB

(6 N-M)

U

T1

V

T2

OUTPUT

W

T3

PE PE R

L1

S

L2

INPUT

T

L3

* Note:

Shaded BR1 & BR2 Terminals will only be present on drives ordered with the

Brake Option.

DC Input

75 Hp, Normal Duty

PS– BR2*

BR1*/

DC+

DC+ DC– U/T1 V/T2 W/T3 PE

0

VAC

240

VAC PE

PS+

120

VAC

100 Hp, Normal Duty

PS–

BR2*

BR1*/

DC+ DC+ DC– U/T1 V/T2 W/T3

PE

0

VAC

240

VAC

PE

PS+

125…200 Hp, Normal Duty

120

VAC

22-10

AWG

5.3 IN-LB

(0.6 N-M)


USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

USE 75 C

COPPER WIRE

ONLY

TORQUE

52 IN-LB

(6 N-M)

U

T1

V

T2

OUTPUT

W

T3

PE PE

22-10 AWG

5.3 IN-LB

(0.6 N-M)

22

20B-TD001F-EN-P


Frame Terminal Block

AC Input

7

DC Input

DC+ DC–

Bus

PE PE R-L1 S-L2 T-L3 U-T1 V-T2 W-T3

Input Output

120

USE 75° COPPER WIRE ONLY

PE DC+

TORQUE LARGE TERMINALS TO 10 N-m (87 LB-IN)

DCU-T1 V-T2 W-T3

BUS OUTPUT

8 & 9

10

DC– W

DC+

R

S

T

U

V

DC+ & DC – are Factory

Wired to DC Link Choke

T

L3

S

L2

R

L1

T

L3

S

L2

R

L1

PE

(IP20 Versions Only)

U

V

W

DC –

DC+

U

V

W

DC+

DC –

PE

(IP20 Versions Only)

U

V

W

Fan Circuit Power Supply

Important: Some drives utilize a fan transformer to power the internal fan(s). This transformer is sized specifically for the internal fan(s) and must not be used to power other circuitry.

Frames 5 & 6 Fan Connections

Drive

Type Enclosure

DC

Input


Rating (120VAC)

IP00, NEMA/UL Type Open 100 VA (Frame 5)

138 VA (Frame 6)

100 VA (Frame 5)

138 VA (Frame 6)

AC

Input

IP00, NEMA/UL Type Open 100 VA (Frame 5)


138 VA (Frame 6)

100 VA (Frame 5)

138 VA (Frame 6)

No. of

Fans Connect at …

1

1

Power Terminal Block

Requires user supplied 120 or 240V AC. See page 22 for TB locations

and terminal designations.

1

1

N/A (Connected internally)

A transformer (located behind Power TB) matches the input line voltage to the internal fan voltage. If line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps.

Frame 7 Fan Connections

Drive

Type Enclosure

DC

Input

IP00, NEMA/UL Type Open 250 VA


Rating

(120VAC)

250 VA

AC

Input


IP20, NEMA/UL Type 1 250 VA

1

1

1

No. of


1 Power Terminal Block

Requires user supplied 120V AC. See figure above for location.

N/A (Connected internally)

20B-TD001F-EN-P

23



Drive

Type Enclosure

DC

Input



Rating

(120VAC)

500 VA

AC

Input



1

1

No. of


1 TB9

1 Requires user supplied 120V AC. See page

20 for TB location and page

24 for terminal designations.

TB9

A transformer matches the input line voltage to the internal fan voltage. If line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps

(see diagram).

H1

Input Line Voltage

480/400V AC, 50/60 Hz

F1

H2

480 400

F2

0

H3

X1

115

F3

JMP

XF

0

X2 to TB9


Drive

Type Enclosure

DC

Input



Rating

(120VAC)

500 VA

AC

Input



2

2

No. of


2

TB9

2 Requires user supplied 120V AC for cap. bank fan and phase monitor.

Blower Terminal Block

Three-phase power must be supplied to the Blower TB.

See page 20

for TB locations and page 24 for terminal designations.

TB9

A transformer matches the input line voltage to the internal voltage used for the capacitor fan and phase detector module. If the line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps (as shown).

H1

Input Line Voltage

480/400V AC, 50/60 Hz

F1

H2

480 400

F2

0

H3

X1

115

F3

JMP

XF

0

X2 to TB9

Frame 9 Blower Operation

Frame 9 drives use a single-phase capacitor bank fan and a three-phase blower for cooling. Proper phasing must be supplied to terminals R, S, and T of the Power Terminal Block (AC drives) or the Blower Terminal Block (DC drives) to assure correct blower rotation. To verify this, a Phase Monitor is used.

Fan/Blower Terminal Blocks

TB9 (Frames 8…10)

TB10 (Frame 10)

Line

120V

AC Input

Neutral

Ground

NC

120V

120V

PE

PE

N

N

7

To Fan(s)

Blower TB

(Frame 9)

R S T

TB12

(Frame 10, AC Input, IP20 Only)

Line

120V

AC Input

Neutral

Ground

NC

120V

120V

PE

PE

N

N

7

To Fan(s)

24

20B-TD001F-EN-P


Fan Transformer Specifications/Fusing

Recommended Fuses

Frame Rating Primary (Quantity 2) Secondary (Quantity 1)

8 & 9 500 VA 2.8A, 600V AC, KLDR/ATQR Type 6.25A, 250V AC, Time Delay

10 1000 VA 6A, 600V AC, KLDR/ATQR Type 9A, 250V AC, Time Delay

Three-Phase Blower Fusing

Frame Recommended Fuses (Quantity 3)

9 5A, 600V AC, Time Delay


Drive

Type Enclosure

DC

Input

AC

Input

Rating

(120VAC)

IP00, NEMA/UL Type Open 1000 VA 2

IP20, NEMA/UL Type 1 1000 VA 2


No. of


3

TB9 & 10

Requires user supplied 120V AC. See page

21 for TB locations and page

24 for terminal designations.

TB9, 10 & 12

Requires user supplied 120V AC. See page terminal designations.

21 for TB locations and page

24 for

IP20, NEMA/UL Type 1 1000 VA 3 TB9, 10 & 12

A transformer matches the input line voltage to the internal fan voltage. If line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps.

H1

Input Line Voltage

480/400V AC, 50/60 Hz

F1

H2

F2

H3

480 400 0

X1

115

F3

JMP

XF

0

X2 to TB9

Additional Frame 10 Wiring Requirement for IP00 AC Input Drives

The Inverter and Converter sections of Frame 10 AC Input IP00, NEMA/UL Type Open drives are shipped separately.

Once installed, the following connections will be required.

1. DC Link Choke Wiring

DC link chokes are supplied loose for customer mounting and wiring in IP00 drives. Refer to the figure below for connection information and page

32 for drive ratings.

DC Link Choke Wiring

CNV+

Input from

Converter

CNV–

(1)

(4)

(2)

(3)

INV+

DC+

DC–

Output to Inverter

Capacitor Bank

INV– to Mounting Foot

2. Thermistor Wiring

Thermistor wiring will be coiled loose in the Converter section for shipping. Locate the wire (labeled “To INV”) and route through the enclosure wall. Connect it to the mating connector located above the HIM cradle.

3. Ground the drive chassis

20B-TD001F-EN-P

25


Control Terminals

Frames 0…6

1

16

32

Standard Control Option (Frames 0…6)

No. Signal

1 Anlg Volts In 1 (–)

2 Anlg Volts In 1 (+)

3 Anlg Volts In 2 (–)

4 Anlg Volts In 2 (+)

Factory

Default

(3)

(3)

5 Pot Common –

6 Anlg Volts Out 1 (–)

(3)

,

(4)

7 Anlg Volts Out 1 (+)

8 Anlg Current Out 1 (–)

(3)

,

(4)

9 Anlg Current Out 1 (+)

10 Reserved for Future Use

Description

Isolated

(5)

, bipolar, differential,

±10V, 11 bit & sign, 88k ohm input impedance.

Isolated

(6)


±10V, 11 bit & sign, 88k ohm input impedance.

For (+) and (–) 10V pot references.

Bipolar,

±10V, 11 bit & sign, 2k ohm minimum load.

4-20mA, 11 bit & sign, 400 ohm maximum load.

11 Digital Out 1 – N.C.

(1)

Fault

12 Digital Out 1 Common

13 Digital Out 1 – N.O.

(1)

NOT Fault


(1)

NOT Run



(1)

Run

17 Anlg Current In 1 (–)

(3)

Max. Resistive Load:

240V AC/30V DC – 1200VA, 150W

Max. Current: 5A, Min. Load: 10mA

Max. Inductive Load:

240V AC/30V DC – 840VA, 105W

Max. Current: 3.5A, Min. Load: 10mA

18 Anlg Current In 1 (+)

19 Anlg Current In 2 (–)

(3)

20 Anlg Current In 2 (+)

21 –10V Pot Reference –

22 +10V Pot Reference –

Isolated

(5)

, 4-20mA, 11 bit & sign,

124 ohm input impedance.

Isolated

(6)

, 4-20mA, 11 bit & sign,

124 ohm input impedance.

2k ohm minimum.

23 Reserved for Future Use

24 +24VDC

(7)

–

– 25 Digital In Common

26 24V Common

(7)

27 Digital In 1

(2)

28

29

30

31

32

Digital In 2

Digital In 3

Digital In 4

Digital In 5

Digital In 6

(2)

(2)

(2)

(2)

(2)

Drive supplied logic input power.

(7)

– Common for internal power supply.

Stop - CF 115V AC, 50/60 Hz - Opto isolated

Start

Auto/Man.

Low State: less than 30V AC

High State: greater than 100V AC,

5.0 mA

Speed Sel 1

24V AC/DC, 50/60 Hz-Opto isolated

Speed Sel 2

Speed Sel 3

Low State: less than 5V AC/DC

High State: greater than 20V AC/DC

11.2 mA

Digital Input Impedance: 35k ohm

Vector Control Option (Frames 0…6)

No. Signal

1

2

3

4

5

9

10

Analog In 1 (–)

Analog In 1 (+)

Analog In 2 (–)

Analog In 2 (+)

Pot Common

(8)

(8)

(8)

(8)

6 Analog Out 1 (–)

7 Analog Out 1 (+)

8 Analog Out 2 (–)

Analog Out 2 (+)

HW PTC Input 1

Factory

Default

(3)

–

(3)

–

Description

Isolated

(5)


±10V/0-20mA, 11 bit & sign. For 0-

20 mA, a jumper must be installed at terminals 17 & 18 (or 19 & 20).

88k ohm input impedance when configured for voltage and 95.3 ohm for current.


Single-ended bipolar (current output is not bipolar),

±10V/0-20mA, 11 bit

& sign, voltage mode - limit current to 5 mA. Current mode - max. load resistance is 400 ohms.

1.8k ohm PTC, Internal 3.32k ohm pull-up resistor


240V AC/30V DC – 1200VA, 150W



240V AC/30V DC – 840VA, 105W



(1)

Fault



(1)

NOT Fault


(1)

NOT Run

15 Digital Out 2/3 Com.


(1)

Run

17 Current In Jumper

(8)

–

18

Analog In 1


(8)

–

20

Analog In 2



23 HW PTC Input 2

24 +24VDC

(7)

25 Digital In Common

26 24V Common

(7)

27 Digital In 1

(2)

28 Digital In 2

(2)

29 Digital In 3

(2)

30 Digital In 4

(2)

31 Digital In 5

(2)

32 Digital In 6/Hardware

Enable, see pg. 28

(2)

Placing a jumper across terminals

17 & 18 (or 19 & 20) will configure that analog input for current.

2k ohm minimum load.

–

–

–

See “10” above


(7)



Start

Auto/Man.


High State: greater than 100V AC,

5.7 mA

Speed Sel 1

24V DC - Opto isolated

Speed Sel 2

Speed Sel 3

Low State: less than 5V DC

High State: greater than 20V DC

10.0 mA

Digital Input Impedance: 21k ohm

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(1)

Contacts in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

A 10k ohm, 2 watt burden resistor must be installed on each digital input when using a triac type device. The resistor is installed between each digital input and neutral /common.

These inputs/outputs are dependant on a number of parameters. Refer to the PowerFlex 700 User Manual for details.

Anlg Out 1 is one output that can be configured for volts or current.

Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

Differential Isolation - External source must be less than 10V with respect to PE.

150mA maximum Load. Not present on 115V versions.

Important: 0-20mA operation requires a jumper at terminals 17 & 18 (or 19 & 20). Drive damage may occur if jumper is not installed.

26

20B-TD001F-EN-P


Frames 7…10

1

Vector Control Option (Frames 7…10)

7

8

5

6

3

4

No. Signal

1 Analog In 1 (–)

(1)

2 Analog In 1 (+)

(1)

Analog In 2 (–)

(1)

Analog In 2 (+)

(1)

Pot Common

Analog Out 1 (–)

Analog Out 1 (+)

Analog Out 2 (–)

(2)

–

(2)

9 Analog Out 2 (+)

10 HW PTC Input 1


(4)


–

Fault


(4)

NOT Fault


(4)

NOT Run

15 Digital Out 2/3 Com.


(4)

Run


(1)

–

18

Analog In 1


(1)

–

20

Analog In 2

Description

Isolated

(3)


±10V/4-20mA, 11 bit & sign, 88k ohm input impedance. For 4-20mA, a jumper must be installed at terminals 17 & 18 (or

19 & 20).


Bipolar (current output is not bipolar),

±10V/4-

20mA, 11 bit & sign, voltage mode - limit current to

5 mA. Current mode - max. load resistance is 400 ohms.

320 -

327

340 -

347

1.8k ohm PTC, Internal 3.32k ohm pull-up resistor 238 259


240V AC/30V DC – 1200VA, 150W



240V AC/30V DC – 840VA, 105W


Placing a jumper across terminals 17 & 18 (or 19

& 20) will configure that analog input for current.

380 -

391



23 HW PTC Input 2

24 +24VDC

(5)

–

–

PS- Aux. Control Power (-)

PE PE Ground

PE PE Ground

2k ohm minimum load.

See above


(5)

25 Digital In Common

26 24V Common

(5)

–


27

28

29

30

31 Digital In 5

32 Digital In 6/Hardware

Enable, see pg.

28


Fault

34

35

Digital In 1

Digital In 2

Digital In 3

Digital In 4

Digital Out 4 Common

Digital Out 4 – N.O.


Start


Auto/Man.

High State: greater than 100V AC

Speed Sel 1

24V DC - Opto isolated

Low State: less than 5V DC

Speed Sel 2

High State: greater than 20V DC

Speed Sel 3

NOT Fault

11.2 mA DC

Dedicated fault output - Not user configurable.

Relay will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault exists. See Terminals 11…16 for specs.

361 -

366

PS+ Aux. Control Power (+)

PE Ground

PE Ground

(1)

(2)

(3)

(4)

(5)

Important: 0-20mA operation requires a jumper at terminals 17 & 18 (or 19 & 20). Drive damage may occur if jumper is not installed.

These inputs/outputs are dependant on a number of parameters (see “Related Parameters”).

Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

Contacts in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when a fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

150mA maximum Load. Not present on 115V versions.

20B-TD001F-EN-P

27


Encoder Terminal Block (Vector Control Option Only)

8

1

3

2

1

5

4

No.

Description (refer to page 73

for encoder specifications)

8

7

+12V

+12V

(1)

(1)

DC Power

DC Return (Common)

Internal power source

250 mA.

6 Encoder Z (NOT) Pulse, marker or registration input.

(2)

Encoder Z

Encoder B (NOT) Quadrature B input.

Encoder B

Encoder A (NOT)

Encoder A

Single channel or quadrature A input.

(1)

(2)

Jumper selectable +5/12V is available on 20B-ENC-1 Encoder Boards.

Z channel can be used as a pulse input while A & B are used for encoder.

Sample Encoder Wiring

I/O

Encoder

Power –

(1)

Internal

Drive Power

Internal (drive)

12V DC,

250mA

Connection Example

8

7

6

5

4

3

2

1

+12V DC

(250 mA)

Common to SHLD

(1)

Encoder

Signal –

Single-Ended,

Dual Channel

8

7

6

5

4

3

2

1 to Power Supply

Common to SHLD

(1)

Z NOT

Z

B NOT

B

A NOT

A

(1)

SHLD connection is on drive chassis (see

page 19 ).

I/O

Encoder

Power –

External

Power

Source


External

Power

Supply to

SHLD

(1)

Encoder

Signal –

Differential,

Dual

Channel

8

7

6

5

4

3

2

1 to SHLD

(1)

Z NOT

Z

B NOT

B

A NOT

A

Hardware Enable Circuitry (Vector Control Option Only)

By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software.

If the application requires the drive to be disabled without software interpretation, a “dedicated” hardware enable configuration can be utilized. This is done by removing a jumper and wiring the enable input to “Digital In 6”.

28

20B-TD001F-EN-P


I/O Wiring Examples – Standard & Vector Control Options

Input/Output

Potentiometer Unipolar Speed Reference

(1)


10k Ohm Pot. Recommended

(2k Ohm Minimum)

3

4

5

22

Joystick Bipolar Speed Reference

(1)

±10V Input

3

5 21

22

Analog Input Bipolar Speed Reference

±10V Input

Common

+

3

4

Analog Voltage Input Unipolar Speed

Reference

0 to +10V Input

Common

+

3

4

Analog Current Input Unipolar Speed

Reference

Standard

4-20 mA Input

19

20

Common

+

Analog Current Input Unipolar Speed

Reference

Vector

0-20 mA Input

Common

+

3

4

19

20

Analog Input, PTC

Vector

PTC OT set > 5V

PTC OT cleared < 4V

PTC Short < 0.2V

HW PTC Input

Series B Only

PTC OT set > 5V

PTC OT cleared < 4V

PTC Short < 0.2V

1.8k

PTC

Ferrite

Bead

1

2

3.32k

Ohm

Ferrite

Bead

5

1.8k

PTC

10

22

23

(1) Refer to the PowerFlex 700 User Manual for important bipolar wiring information.

Required Parameter Changes

• Adjust Scaling:

Parameters 91/92 and 325/326

• View Results:

Parameter 002

• Set Direction Mode:

Parameter 190 = “1, Bipolar”

• Adjust Scaling:


• View Results:

Parameter 002


Parameter 190 = “1, Bipolar”

• Adjust Scaling:


• View Results:

Parameter 002

• Configure Input with parameter 320

• Adjust Scaling:


• View results:

Parameter 002

• Configure Input for Current:

Parameter 320, Bit 1 = “1, Current”

• Adjust Scaling:


• View Results:

Parameter 002

• Configure Input for Current:

Parameter 320 and add jumper at appropriate terminals

• Adjust Scaling:


• View results:

Parameter 002

• Set Fault Config 1:

Parameter 238, bit 7 = “Enabled”

• Set Alarm Config 1:


• View Drive Alarm 1:

Parameter 211, bit 11 = “True”

• Set Fault Config 1:


• Set Alarm Config 1:


• View Status: Drive Alarm 1:

Parameter 211, bit 18 = “True”

20B-TD001F-EN-P

29


Input/Output

Analog Output

±10V, 0-20 mA Bipolar

+10V Unipolar (shown)

Standard Control

4-20 mA Unipolar

(use term. 8 & 9)

2-Wire Control Non-Reversing

24V DC internal supply

2-Wire Control

Reversing

(1)

External supply

(I/O Board dependent)

3-Wire Control

Internal supply

3-Wire Control

External supply

(1)

(I/O Board dependent). Requires 3-wire functions only ([Digital In1 Sel]). Using 2-wire selections will cause a type 2 alarm.

Digital Input

PLC Output Card (Board dependent).

Digital Output

Relays shown in powered state with drive faulted. See

page 26 .

Standard Control

1 relay at terminals 14-16.

Vector Control

2 relays at terminals 14-16.

Enable Input


+ –

6

7

25

27

28

24

25

26

28

Stop-Run

Neutral/

Common

25

27

28

Run Fwd.

Run Rev.

115V/

+24V

24

25

26

27

28

Stop

Start

Neutral/

Common

115V/

+24V

25

Stop

27

28

Start

Neutral/

Common

10k Ohm, 2 Watt

Control from

Prog. Controller

Power Source or

11

12

13

14

15

16

Fault

NOT Fault

NOT Run

Run

(1) Important: Programming inputs for 2 wire control deactivates all HIM Start buttons.

32

Required Parameter Changes

• Configure with Parameter 340

• Select Source Value:

Parameter 384, [Digital Out1 Sel]

• Adjust Scaling:

Parameters 343/344

• Disable Digital Input:#1:

Parameter 361 = “0, Unused”

• Set Digital Input #2:

Parameter 362 = “7, Run”


Parameter 190 = “0, Unipolar”

• Set Digital Input:#1:

Parameter 361 = “8, Run Forward”

• Set Digital Input #2:

Parameter 362 = “9, Run Reverse”

• No Changes Required



• Select Source to Activate:

Parameters 380/384

• Standard Control

Configure with parameter 366

• Vector Control

Configure with parameter 366

For dedicated hardware Enable:

Remove Jumper J10 (see

page 28 )

30

20B-TD001F-EN-P


Cable Recommendations

Cable Types Acceptable for 200…600 Volt Installations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and recommendations are based on 75

° C. Do not reduce wire gauge when using higher temperature wire. See table below.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for shielded cable.

Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and Grounding

Guidelines for PWM AC Drives,” publication DRIVES-IN001.

Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these types may limit the allowable cable length.

Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.

Location Rating/Type

Standard (Option 1) 600V, 90

°C (194°F)

XHHW2/RHW-2

Anixter B209500-B209507, Belden 29501-29507, or equivalent

Standard (Option 2) Tray rated 600V, 90

° C (194° F) RHH/RHW-2

Anixter OLF-7xxxxx or equivalent

Description

• Four tinned copper conductors with XLP insulation.

• Copper braid/aluminum foil combination shield and tinned copper drain wire.

• PVC jacket.

Class I & II;

Division I & II

Tray rated 600V, 90

° C (194° F) RHH/RHW-2

Anixter 7V-7xxxx-3G or equivalent

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.

• PVC jacket.

• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

20B-TD001F-EN-P

31


Power Ratings and Branch Circuit Protection

Single-Phase Power Ratings

208/240 Volt Single-Phase AC Input

240V Single-Phase AC Input

Drive Catalog

Number

20BB2P2

20BB4P2

20BB6P8

20BB9P6

20BB015

20BB022

20BB028

20BB042

20BB052

20BB070

20BB080

20BB104

20BB130

20BB154

20BB192

20BB260

5

6

4

5

6

6

3

4

2

3

1

1

1

1

Frame

0

0

Hp

Rating

0.25

0.5

15

20

25

30

37.5

50

1

1.5

2.5

3.75

5

7.5

10

12.5

Input

Amps

1.5

2.8

63.6

84.6

105.7

125.2

156.1

211.4

5.1

7.2

11.9

17.3

22.2

33.4

41.3

55.6

Three-Phase Output

V AC

0-230

0-230

Amps

1.1

2.1

0-230

0-230

0-230

0-230

0-230

0-230

0-230

0-230

0-230

0-230

0-230

0-230

0-230

0-230

40

52

65

77

96

130

14

21

26

35

3.4

4.8

7.7

11

380…480 Volt Single-Phase AC Input


Drive Catalog

Number

20BD1P1

20BD2P1

20BD3P4

20BD5P0

20BD8P0

20BD011

20BD014

20BD022

20BD027

20BD034

20BD040

20BD052

20BD065

20BD077

20BD096

20BD125

–

20BD156

20BD180

20BD248

20BD292

20BD325

Input

Amps

21.4

27

31.8

41.3

51.6

62.6

78.1

101.6

0.7

1.4

2.3

3.4

6

8.2

10.9

17.3

–

126.8

146.4

201.6

237.4

264.3

Hp

Rating

10

12.5

15

20

25

30

37.5

50

0.25

0.5

1

1.5

2.5

3.75

5

7.5

–

62.5

75

100

125

125

Frame

5

5

3

4

3

3

2

2

1

1

0

0

0

0

0

0

6

6

–

6

7

7


V AC Amps

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

0-460

–

0-460

0-460

0-460

0-460

0-460

13.5

17

20

26

32.5

38.5

48

62.5

4

5.5

7

11

0.6

1.1

1.7

2.5

–

78

90

124

146

162.5

600…690 Volt Single-Phase AC Input


Drive Catalog

Number

20BE1P7

20BE2P7

20BE3P9

20BE6P1

20BE9P0

20BE011

20BE017

20BE022

20BE027

20BE032

20BE041

20BE052

20BE062

20BE077

20BE099

Frame

4

5

5

3

3

2

3

1

2

0

1

0

0

0

0

Hp

Rating

12.5

15

20

25

30

37.5

50

0.5

1

1.5

2.5

3.75

5

7.5

10

Input

Amps

21.4

25.4

32.6

41.3

50.4

62.6

80.5

1.1

1.8

2.6

4.6

6.7

8.5

13.3

17.5


V AC Amps

0-575

0-575

0-575

0-575

0-575

0-575

0-575

0-575

0-575

0-575

0-575

0-575

0-575

0-575

0-575

13.5

16

20.5

26

31

38.5

49.5

4.5

5.5

8.5

11

0.9

1.4

2

3.1


Drive Catalog

Number

20BB2P2

20BB4P2

20BB6P8

20BB9P6

20BB015

20BB022

20BB028

20BB042

20BB052

20BB070

20BB080

20BB104

20BB130

20BB154

20BB192

20BB260

5

6

4

5

6

6

3

4

2

3

1

1

1

1

Frame

0

0

Hp

Rating

0.25

0.5

15

20

25

30

37.5

50

1

1.5

2.5

3.75

5

7.5

10

12.5

Input

Amps

1.7

3.2

73.3

97.9

106.1

144.4

180.3

212.1

5.9

8.3

13.6

19.9

25.7

38.5

44.6

62.3

380…400V Single-Phase AC Input

Drive Catalog

Number

20BC1P3

20BC2P1

20BC3P5

20BC5P0

20BC8P7

20BC011

20BC015

20BC022

20BC030

20BC037

20BC043

20BC056

20BC072

20BC085

20BC105

20BC125

20BC140

20BC170

20BC205

20BC260

20BC292

20BC325

Frame

5

5

3

4

3

3

2

2

1

1

0

0

0

0

0

0

6

6

5

6

7

7

kW

Rating

7.5

9.25

11

15

18.5

22.5

27.5

27.5

0.2

0.4

0.75

1.1

2

2.75

3.75

5.5

37.5

45

55

66

80

90

Input

Amps

24.6

30.3

35.2

45.9

59.7

70.5

87

103.6

1

1.6

2.7

3.9

6.9

9.3

12.5

17.8

117.4

142.6

171.9

220.6

247.7

275.7


Drive Catalog

Number Frame kW

Rating

20BF052

20BF060

20BF082

20BF098

5

5

5

5

22.5

27.5

37.5

45

Input

Amps

43.1

49.9

68.4

82


V AC

0-200

0-200

Amps

1.3

2.4

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

0-200

46

60

65

88.5

110.5

130

3.9

5.5

8.8

12.7

16.1

24.2

28

39.1

25

25

25

25

25

25

25

25

25

25

25

25

25

25

Temp.

°C

25

25


V AC Amps

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

0-400

15

18.5

21.5

28

36

42.5

52.5

62.5

4.4

5.8

7.7

11

0.7

1.1

1.8

2.5

70

85

102.5

130

146

162.5

Temp.

°C

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25


V AC Amps

0-690

0-690

0-690

0-690

26

30

41

49

Temp.

°C

25

25

25

25

25

25

25

25

25

25

25

25

25

25

25

32

20B-TD001F-EN-P


600…690 Volt Single-Phase AC Input (continued)


Drive Catalog

Number

20BE125

20BE144

Frame

6

6

Hp

Rating

62.5

75

Input

Amps

101.6

117.1


V AC Amps

0-575 62.5

0-575 72


Drive Catalog

Number

20BF119

20BF142

Frame

6

6

kW

Rating

55

66

Input

Amps

100

120.2


V AC Amps

0-690 59.5

0-690 71

Temp.

°C

25

25

Three-Phase Power Ratings and Circuit Protection

208 Volt AC Input Protection Devices (See page 36 for Notes)

Drive

Catalog

Number

Hp

Rating

PWM

Freq.

Temp.

(11)

ND HD kHz

°C

208 Volt AC Input

20BB2P2 0 0.5

0.33 4

20BB4P2 0 1 0.75 4

20BB6P8 1 2

20BB9P6 1 3

1.5

2

4

4

20BB015 1 5 3

20BB022 1 7.5

5

20BB028 2 10 7.5

4

20BB042 3 15 10 4

4

4

20BB052 3 20 15 4

20BB070 4 25 20 4

20BB080 4 30 25 4

20BB104

(12)

5 40 –

– 30

4

4

20BB130

(12)

5 50 – 4

20BB154

(12)

– 40 4

6 60 – 4

20BB192

(12)

– 50 4

6 75 – 4

20BB260

(12)

– 60 4

6 100 – 2

– 75 2

50

50

50

50

50

50

50

50

50

50

50

45

50

50

50

50

50

50

50

50

50

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Non-Time

Delay Fuse

Circuit

Breaker

(3)

Motor

Circuit

Protector

(4)

140M Motor Protector with Adjustable Current

Range

(5)(6)

Amps kVA Cont. 1 Min. 3 Sec. Min.

(1)

Max.

(2)

Min.

(1)

Max.

(2)

Max.

(8)

Max.

(8)

Available Catalog Numbers - 140…

(7)

141

208

167

255

199

1.9

3.7

6.8

9.5

0.7

2.5

1.3

4.8

2.4

7.8

3.4

11

2.8

5.6

3.8

7

10.4

13.8

12.1

17

15.7

5.7

17.5

19.3

26.3

23 8.3

25.3

27.8

38

29.6

10.7 32.2

38 50.6

44.5

16 48.3

53.1

72.5

51.5

17.1 56

72 25.9 78.2

64

93

84.7

30.5 92

113

117

40.7 120 132

84.7

30.5 92 138

141 44.1 130 143

113

167

35.3 104

60.1 177

156

195

50.9 150 225

75 221 243

60.1 177 266

91.9 260 286

71.7 205 305

300

308

308

390

410

175

175

175

266

86

124

156

175

200

275

225

350

125

175

200

250

300

450

350

575

450

35

50

70

100

6

10

15

20

125

175

125

225

80

90

110

150

200

300

225

300

225

20

30

40

60

3

6

10

12

350

500

400

500

200

300

350

475

500

600

500

750

600

70

100

125

175

10

17.5

30

40

125

175

125

225

80

90

110

150

200

300

225

300

225

20

30

40

60

3

6

10

12

150

250

150

250

100

100

150

150

250

400

250

400

400

30

30

50

70

3

7

15

15

300

375

300

500

200

300

350

350

450

600

500

750

600

70

100

125

175

15

15

30

40

–

–

–

–

–

–

–

–

–

–

–

–

–

M-C2E-B25 M-D8E-B25 –

M-C2E-B63 M-D8E-B63 –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

–

–

–

–

M-C2E-C20 M-D8E-C20 M-F8E-C20 –

M-C2E-C25 M-D8E-C25 M-F8E-C25 -CMN-2500

–

–

M-F8E-C32 -CMN-4000

M-F8E-C45 -CMN-6300

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

-CMN-6300

-CMN-9000

-CMN-9000

–

-CMN-9000

–

–

–

–

–

–

–

–

240 Volt AC Input Protection Devices (See page 36 for Notes)

Drive

Catalog

Number

PWM

Freq.

Temp.

(11)

ND HD kHz

°C


20BB2P2 0 0.5

0.33 4

20BB4P2 0 1 0.75 4

20BB6P8 1 2

20BB9P6 1 3

1.5

2

4

4

20BB015 1 5 3

20BB022 1 7.5

5

20BB028 2 10 7.5

4

20BB042 3 15 10 4

4

4

20BB052 3 20 15 4

20BB070 4 25 20 4

20BB080 4 30 25 4

20BB104

(12)

5 40 –

– 30

4

4

20BB130

(12)

5 50 – 4

20BB154

(12)

– 40 4

6 60 – 4

20BB192

(12)

– 50 4

6 75 – 4

20BB260

(12)

– 60 4

6 100 – 2

– 75 2

50

50

50

50

50

50

50

50

50

50

50

45

50

50

50

50

50

50

50

50

50

Input


Dual

Element Time

Delay Fuse

Non-Time

Delay Fuse

Circuit

Breaker

(3)

Motor

Circuit

Protector

(4)


Range

(5)(6)


(1)

Max.

(2)

Min.

(1)

Max.

(2)

Max.

(8)

Max.

(8)


(7)

122

180

145

233

169

1.7

3.3

5.9

8.3

0.7

2.2

1.4

4.2

2.4

6.8

3.4

9.6

2.4

4.8

3.3

6.4

9 12

10.6

14.4

13.7

5.7

15.3

16.8

23

19.9

8.3

22 24.2

33

25.7

10.7 28

38.5

16 42

33

46.2

44

63

47.7

19.8 52

64.2

26.7 70

73.2

30.5 80

98 40.6 104

73 30.5 80

122 50.7 130

120

143

98

145

40.6 104

60.1 154

156

169

63

78

105

115

50.7 130 195

74.9 192 211

60.1 154 231

96.7 260 286

70.1 205 305

260

288

308

390

410

160

175

175

231

80

105

140

175

100

175

125

200

60

90

100

125

175

225

200

300

225

20

25

35

50

3

5

10

12

300

500

400

600

200

275

300

400

500

600

600

750

600

60

80

100

150

10

15

25

35

100

175

125

200

60

90

100

125

175

225

200

300

225

20

25

35

50

3

5

10

12

175

275

225

300

100

150

180

225

275

400

300

575

450

30

50

60

90

6

8

15

20

100

250

150

250

100

100

100

150

250

250

250

300

250

30

30

50

50

3

7

15

15

300

375

300

450

200

275

300

300

375

575

450

750

600

60

80

100

150

15

15

25

35

–

–

–

–

–

–

–

–

–

–

–

–

–

M-C2E-B25 M-D8E-B25 –

M-C2E-B63 M-D8E-B63 –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

–

–

–

–

M-C2E-C16 M-D8E-C16 M-F8E-C16 –


–

–

M-F8E-C32 -CMN-4000

M-F8E-C45 -CMN-6300

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

-CMN-6300

-CMN-9000

-CMN-9000

–

-CMN-9000

–

–

–

–

–

–

–

–

20B-TD001F-EN-P

33


400 Volt AC Input Protection Devices

(13)

(See page 36 for Notes)

20BC1P3

20BC2P1

20BC3P5

20BC5P0

20BC8P7

20BC011

20BC015

20BC022

20BC030

20BC037

20BC043

20BC056

20BC072

20BC085

(12)

0 0.37 0.25 4

0 0.75 0.55 4

0 1.5

0.75 4

0 2.2

1.5

4

0 4 2.2

4

0 5.5

4 4

1 7.5

5.5

4

1 11 7.5

4

2 15 11 4

2 18.5 15 4

3 22 18.5 4

3 30 22 4

3 37 30 4

4 45 –

– 37

4

4

5 55 –

– 45

4

4

5 55 –

– 45

4

4

5 75 –

– 55

4

4

6 90 –

– 75

4

4

6 110 –

– 90

4

4

6 132 –

– 110

2

2

7 160 4

150 4

7 180

8 200

4

180 4

2

180 2

8 240

8

8

8

280

300

350

2

200 2

2

240 2

2

280 2

2

300 2

9 400

10 500

2

350 2

2

400 2

Drive

Catalog

Number

400 Volt AC Input kW

Rating

PWM

Freq. Temp.

ND HD kHz

°C

20BC105

(12)

20BC125

(12)

20BC140

(12)

20BC170

(12)

20BC205

(12)

20BC260

(12)

20BC292

(12)

20BC325

(12)

20BC365

(12)

20BC415

(12)

20BC481

(12)

20BC535

(12)

20BC600

(12)

20BC730

(12)

20BC875

(12)

Input


Dual

Element Time

Delay Fuse


(1)

Max.

(2)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

50

(9)

50

(9)

40

(9)

40

(9)

45

(9)

50

(9)

40

(14)

40

(14)

45

(11)

45

(11)

50

(9)

50

(9)

50

(9)

50

(9)

40

(9)

40

(9)

50

(11)

50

(11)

50

(11)

50

(11)

50

(11)

1.1

1.8

3.2

4.6

7.9

0.77 1.3

1.3

2.2

2.1

3.5

3.2

5

5.5

8.7

1.4

2.4

4.5

5.5

9.9

1.9

3.2

6

7.5

13.2

50

(11)

50

(11)

50

50

(11)

(11)

10.8

7.5

11.5

20.6

14.3 22

28.4

19.7 30

50

50

(11)

(11)

35 24.3 37

40.7

28.2 43

50

(11)

53 36.7 56

50

(10)(11)

68.9

47.8 72

13

14.4

10 15.4

17.2

23.1

24.2

33

45

56

64

84

17.4

33

45

60

74

86

112

81.4

68.9

100.5

81.4

121.1

91.9

136

101

164

136

199

164

255

199

293

264

56.4 85

47.8 72

69.6 105

56.4 85

83.9 125

63.7 96

93.9 140

69.6 105

126

103

148

126

177

138

203

183

170

140

205

170

260

205

292

263

94

108

116

128

138

144

154

157

187

210

220

255

286

308

322

395

128

144

158

170

163

168

190

190

255

280

289

313

390

410

438

526

326

326

366

326

416

366

483

416

537

483

602

537

702

602

877

877

226

226

253

226

288

253

334

288

372

334

417

371

486

417

608

486

325

325

365

325

415

365

481

415

535

481

600

535

730

600

875

700

358

488

402

488

457

548

530

623

589

722

660

803

803

900

963

1050

488

650

548

650

623

730

722

830

803

962

900

1095

1200

1313

1400

3

3

6

6

15

15

20

30

35

45

60

70

90

110

90

125

110

150

125

200

150

250

200

250

250

350

250

375

350

425

425

475

425

525

475

600

525

700

600

750

1070 700

900

750

1100

900

3

6

7

10

17.5

25

30

45

60

80

90

125

150

200

175

225

175

275

200

300

225

375

300

450

375

550

450

650

550

700

700

800

700

900

800

1000

900

1200

1000

1300

1200

1500

1300

1900

1500

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

375

350

425

425

250

250

350

250

200

150

250

200

125

110

150

125

70

90

110

90

30

35

45

60

6

15

15

20

3

3

6

750

700

900

750

1100

900

600

525

700

600

475

425

525

475

850

550

950

950

600

600

750

600

400

300

600

550

400

300

500

375

200

250

300

275

80

120

125

150

20

30

45

60

6

8

12

1800

1600

2100

1800

2600

2100

1000

950

1200

1000

1400

1200

1600

1400

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)

140M Motor Protector with Adjustable

Current Range

(5)(6)


(7)

400

400

600

600

400

250

400

400

250

150

250

250

150

150

250

150

100

100

150

100

30

50

50

60

7

15

15

20

3

3

7

800

700

900

800

1200

900

700

600

700

700

600

600

600

600

850

750

950

950

600

500

750

600

400

300

500

400

300

300

375

375

200

250

300

300

80

120

125

150

20

30

45

60

15

15

15

1800

1600

2100

1800

2600

2100

1000

950

1200

1000

1400

1200

1600

1400

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

M-C2E-B16 – –

M-C2E-B25 M-D8E-B25 –

M-C2E-B40 M-D8E-B40 –

M-C2E-B63 M-D8E-B63 – –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

M-C2E-C20 M-D8E-C20 M-F8E-C20 –

–

–

–

–

–

–

–

M-C2E-C25 M-D8E-C25 M-F8E-C25 –

– – M-F8E-C32 –

–

–

–

–

M-F8E-C45 –

– –

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

34

20B-TD001F-EN-P



(13)

(See page 36 for Notes)

20BD1P1 0 0.5

0.33 4

20BD2P1 0 1

20BD3P4 0 2

0.75 4

1.5

4

20BD5P0 0 3

20BD8P0 0 5

2

3

20BD011 0 7.5

5 4

20BD014 1 10 7.5

4

4

4

20BD022 1 15 10 4

20BD027 2 20 15 4

20BD034 2 25 20 4

20BD040 3 30 25 4

20BD052 3 40 30 4

20BD065 3 50 40 4

20BD077

(12)

4 60

–

–

50

4

4

20BD096

(12)

20BD125

(12)

5 75

–

–

60

4

4

5 100 –

– 75

4

4

20BD156

(12)

20BD180

(12)

20BD248

(12)

20BD292

(12)

20BD325

(12)

6 125 –

– 100

4

4

6 150 –

– 125

4

4

6 200 –

– 150

2

2

7 250 4

200 4

7 250 4

20BD365

(12)

20BD415

(12)

8

8

300

350

250 4

2

250 2

2

20BD481

(12)

20BD535

(12)

8

8

400

450

300 2

2

350 2

2

20BD600

(12)

20BD730

(12)

8

9

500

600

400 2

2

450 2

2

20BD875

(12)

10 700

500 2

2

600 2

Drive

Catalog

Number

Hp

Rating

PWM

Freq. Temp.

ND HD kHz

°C


Input


Dual

Element Time

Delay Fuse


(1)

Max.

(2)

50

(11)

0.9

50

(11)

1.6

50

(11)

2.6

0.7

1.1

1.4

2.1

2.2

3.4

50

(11)

3.9

50

(11)

6.9

3.2

5

5.7

8

50

(11)

9.5

7.9

11

50

(11)

12.5

10.4 14

1.2

2.4

4.5

5.5

8.8

12.1

16.5

50

(11)

19.9

16.6 22

50

(11)

24.8

20.6 27

50

(11)

31.2

25.9 34

50

(11)

36.7

30.5 40

50

(11)

47.7

39.7 52

50

(11)

59.6

49.6 65

50

(11)

72.3

60.1 77

50

(11)

59.6

49.6 65

24.2

33

40.5

51

60

78

85

98

50

(9)

90.1

74.9 96

50

(9)

72.3

60.1 77

106

116

50

(9)

117 97.6 125 138

50

(9)

90.1

74.9 96 144

50

(9)

147

50

(9)

131

50

(9)

169

50

(9)

147

122

109

141

122

156

125

180

156

172

188

198

234

45

(9)

233

50

(9)

169

40

(14)

281

194 248 273

141 180 270

233 292 322

40

(14)

40

(14)

253 210 263 395

313 260 325 358

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

40

(14)

313

351

313

260

292

260

325

365

325

488

402

488

399 331 415 457

351

291

365 548

40

(14)

40

(14)

40

(14)

40

(14)

462 384 481 530

399 331 415 623

514 427 535 589

462

384

481 722

40

(14)

40

(14)

577 479 600 660

514 427 535 803

673 559 730 803

40

(14)

40

(14)

40

(14)

577

841

479

699

600

875

900

963

1.6

3.2

6

7.5

12

16.5

22

33

44

54

68

80

104

116

130

144

154

163

168

234

250

270

312

372

360

438

526

488

650

548

650

623

730

722

830

803

962

900

1200

3

3

4

6

10

15

17.5

25

35

40

50

60

80

100

80

125

100

150

125

200

175

225

200

300

225

375

350

425

425

475

425

525

475

600

525

700

600

750

1070 700

1095 900

750

673 559 700 1050 1400 900

3

6

8

10

15

20

30

50

60

70

90

110

125

170

125

200

170

250

200

350

250

400

350

550

400

650

550

700

700

800

700

900

800

1000

900

1200

1000

1300

1200

1500

1300

1313 1100 1900

1500

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)


Range

(5)(6)


(7)

600

700

600

700

600

600

600

600

250

250

250

250

125

100

150

125

400

250

400

400

600

70

100

100

100

30

50

50

50

7

15

15

20

3

3

7

700

800

700

900

800

1200

900

950

1000

950

1200

1000

1400

1200

1600

450

375

500

450

350

300

375

350

700

500

850

750

950

200

250

300

250

80

100

125

150

20

30

40

50

15

15

15

1400

1800

1600

2100

1800

2600

2100

475

600

525

700

425

475

425

525

200

175

225

200

125

100

150

125

300

225

375

350

425

60

80

100

80

25

35

40

50

3

3

4

6

10

15

17.5

600

750

700

900

1400

1800

1600

2100

750 1800

1100 2600

900 2100

950

1000

950

1200

1000

1400

1200

1600

600

500

600

600

350

300

500

350

700

600

850

550

950

200

250

300

250

80

100

125

150

20

30

40

50

6

8

12

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

M-C2E-B16 – –

M-C2E-B25 – –

M-C2E-B40 M-D8E-B40 –

M-C2E-B63 M-D8E-B63 – –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

–

–

–

–

–

–

–


– – M-F8E-C32 -CMN-4000

–

–

–

–

M-F8E-C45 -CMN-4000

M-F8E-C45 -CMN-4000

–

–

–

–

–

–

–

–

-CMN-6300

-CMN-9000

-CMN-9000

-CMN-9000

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

-CMN-9000

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

20B-TD001F-EN-P

35



(13)

Drive

Catalog

Number

Hp

Rating

PWM

Freq.

Temp.

(11)

ND HD kHz

°C


20BE1P7 0 1

20BE2P7 0 2

20BE3P9 0 3

0.5

4

1

2

4

4

20BE6P1 0 5 3

20BE9P0 0 7.5

5

20BE011 1 10 7.5

4

20BE017 1 15 10 4

4

4

20BE022 2 20 15 4

20BE027 2 25 20 4

20BE032 3 30 25 4

20BE041 3 40 30 4

20BE052 3 50 40 4

20BE062 4 60 50 2

20BE077

(12)

5 75

–

–

60

2

2

20BE099

(12)

20BE125

(12)

5 100

–

–

75

2

2

6 125 –

– 100

2

2

20BE144

(12)

6 150 –

– 125

2

2

Input


Dual

Element Time

Delay Fuse


(1)

Max.

(2)

50

50

50

50

50

50

50

1.3

2.1

3

1.4

1.7

2.1

2.7

3.1

3.9

5.3

7.8

5.5

6.1

8.1

9

9.9

10.2 11

15.4

16 17

50

50

50

50

20.2

24.8

29.4

37.6

21 22

25.7 27

30.5 32

39.1 41

25.5

33

40.5

48

50

50

47.7

49.6 52

58.2

60.5 62

50

(9)

72.3

75.1 77

50

(9)

58.2

60.5 63

40

(9)

92.9

96.6 99

40

(9)

72.3

75.1 77

50

(9)

117

50

(9)

93

122 125

96.6 99

109

116

138

149

50

(9)

135

50

(9)

117

141

122

144

125

61.5

78

85

94

158

188

2

3.6

4.3

6.7

9.9

13.5

18.7

82

104

116

126

34

44

54

64

2.6

4.8

5.9

9.2

13.5

18

25.5

126

138

188

198

216

250

60

80

90

90

30

35

40

50

9

10

15

20

2

3

6

125

100

150

125

175

150

110

125

150

125

50

60

70

90

12

20

25

40

4

6

9

200

175

250

200

300

275

60

80

90

90

30

35

40

50

9

10

15

20

2

3

6

125

100

150

125

175

150

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)


Range

(5)(6)


(7)

200

225

300

250

80

100

125

150

20

35

40

60

6

10

15

375

300

375

375

400

375

100

100

100

100

30

50

50

100

15

15

15

20

3

3

7

150

100

250

150

250

250

200

225

300

250

80

100

125

150

20

30

40

50

15

15

15

375

300

375

375

400

375

–

–

–

–

–

–

M-C2E-B16 – –

M-C2E-B25 – –

M-C2E-B40 M-D8E-B40 –

M-C2E-B63 M-D8E-B63 – –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C10 M-D8E-C10 M-F8E-C10 –

M-C2E-C16 M-D8E-C16 M-F8E-C16 –

–

–

–

–

–

–

–

–

–


– – M-F8E-C25 -CMN-2500

–

–

M-F8E-C32 -CMN-4000

M-F8E-C45 -CMN-4000

–

–

–

–

–

–

–

–

-CMN-6300

-CMN-6300

-CMN-9000

-CMN-6300

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

-CMN-9000


(13)

Drive

Catalog

Number kW

Rating

ND HD

PWM

Freq.

Temp.

(11)

kHz

°C


20BF052

(12)

20BF060

(12)

20BF082

(12)

20BF098

(12)

20BF119

(12)

20BF142

(12)

5 45 –

–

4

37.5 4

5 55 –

– 45

4

4

5 75 –

– 55

2

2

5 90 –

– 75

2

2

6 110 –

– 90

2

2

6 132 –

– 110

2

2

50

(9)

50

(9)

50

(9)

50

(9)

50

(9)

50

(9)

40

(9)

40

(9)

50

(9)

50

(9)

50

(9)

50

(9)

Input


Dual

Element Time

Delay Fuse


(1)

Max.

(2)

46.9

56.1 52

40.1

48 46

57.7

68.9 60

46.9

56.1 52

79 94.4 82

57.7

68.9 60

94.7

113 98

79 94.4 82

115 137 119

94.7

113 98

138

115

165

137

142

119

100

80

125

100

60

50

80

60

150

125

175

150

123

120

127

140

78

92

90

104

179

196

213

238

90

90

108

123

57

69

66

78

131

147

156

179

200

125

200

200

110

90

125

110

250

200

300

250

100

80

125

100

60

50

80

60

150

125

175

150

Non-Time

Delay Fuse

Min.

(1)

Max.

(2)

Circuit

Breaker

(3)

Max.

(8)

Motor

Circuit

Protector

(4)

Max.

(8)

375

225

375

375

175

150

225

175

400

375

450

400

375

225

375

375

175

150

225

175

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

Notes:

(1)

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

(2)

(3)

Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

(4)

Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor FLA. Ratings shown are maximum.

(5)

(6)

(7)

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta systems.

The AIC ratings of the Bulletin 140M Motor Protector may vary. See publication 140M-SG001B-EN-P.

(8)

(9)

Maximum allowable rating by US NEC. Exact size must be chosen for each installation.

UL Type 12/IP54 (flange mount) heat sink ambient temperature rating is 40

°C/ambient of unprotected drive portion (inside enclosure) is 55 °C. The ambient temperature for the UL Type 12/

IP54 stand-alone drives is 40

°C.

(10)

(11)

(12)

Drives have dual current ratings; one for normal duty applications, and one for heavy duty applications. The drive may be operated at either rating.

(13)

Must remove top label and vent plate, drive enclosure rating will be IP00, NEMA/UL Type Open.

Drive frames 0-4 temperature rating is for NEMA/UL Type Open. The adhesive top label must be removed to operate drive at this temperature. Frames 5 & 6 do not have a top label.

(14)

Frame 7…10 drives are CE Certified for use with 400V AC and 480V AC center grounded neutral power supply systems only. 600V class drives below 77 Amps (Frames 0…4) are declared to meet the Low Voltage Directive. It is the responsibility of the user to determine compliance to the EMC directive.

Temperature rating is for IP20, NEMA/UL Type 1. For IP00, NEMA Type Open the temperature rating is 65

°C for the control board and 40 °C for the heat sink entry air.

36

20B-TD001F-EN-P


325 Volt DC Input Protection Devices (See page 39 for Notes)

Drive

Catalog

Number

325 Volt DC Input

Hp Rating

PWM

Freq.

Temp.

(1)

ND HD kHz

°C

20BB2P2

20BB4P2

20BB6P8

20BB9P6

20BB015

20BB022

0 0.5

0 1

1 2

1 3

1 5

1 7.5

20BB028

20BB042

20BB052

2

3

3

10

15

20

20BB070

20BB080

4 25

4 30

20BN104 (3) 5 40

–

20BN130

(3)

5 50

–

20BN154

(3)

6 60

–

20BN192 (3) 6 75

20BN260

(3)

– 60

6 100 –

– 75

–

40

–

50

–

20

25

–

30

7.5

10

15

0.33

4

2

3

0.75

4

1.5

4

5 4

4

4

4

4

4

4

4

4

4

4

2

2

4

4

4

4

4

50

50

50

50

50

50

50

50

50

50

50

50

50

50

45

50

50

50

50

50

50

DC Input


Amps Cont.

1 Min.

3 Sec.

28

42

52

70

80

104

80

2.2

4.2

6.8

9.6

15.3

22

130

104

154

130

192

154

260

205

30

45

55

75.3

86.8

114.1

85.8

2

3.8

6.9

9.7

16

23.3

142.6

114.1

169

142.6

210.6

169

285.3

210.6

33

46.2

63

78

105

115

120

2.4

4.8

9

10.6

16.8

24.2

143

156

169

195

211

231

286

305

44

63

80

105

140

175

160

3.3

6.4

12

14.4

23

33

175

175

231

260

288

308

390

410

Fuse

60

90

100

150

175

200

200

5

10

15

20

30

45

200

200

300

300

350

350

400

400

Non-Time

Delay Fuse

(2)

JKS-5

JKS-10

HSJ15

HSJ20

HSJ30

HSJ45

HSJ60

HSJ90

HSJ100

HSJ150

HSJ175

HSJ200

HSJ200

HSJ200

HSJ200

HSJ300

HSJ300

HSJ350

HSJ350

HSJ400

HSJ400


Drive Catalog

Number

540 Volt DC Input kW Rating

PWM

Freq.

Temp.

(1)

ND HD kHz

°C

20BC1P3

20BC2P1

20BC3P5

20BC5P0

20BC8P7

20BC011

20BC015

20BC022

0 0.37

0.25

4

0 0.75

0.55

4

0 1.5

0 2.2

0.75

1.5

4

4

0 4

0 5.5

1 7.5

1 11

3

4

5.5

7.5

4

4

4

4

20BC030

20BC037

20BC043

20BC056

2 15 11

2 18.5

15

3 22

3 30

18.5

22

4

4

4

4

20BC072 3 37

20BC085 (3)(5) 4 45

–

20BH105 (3)(5) 5 55

30

–

37

–

4

4

4

4

–

20BH140 (3)(5) 5 75

–

20BH170 (3)(5) 6 90

– 75

20BH205 (3)(5) 6 110 –

– 90

20BH260 (3)(5) 6 132 –

20BP292

–

7 160

45

–

55

–

20BP325 7 180

110 2

4

150 4

4

4

4

4

4

4

2

4

4

20BP365

20BP415

20BP481

20BP535

8

8

8

8

200

240

280

300

180 4

2

180 2

2

200 2

2

240 2

2

280 2

DC Input


Amps kW Cont. 1 Min. 3 Sec.

40

40

40

40

40

40

40

40

40

40

40

50

50

50

50

50

50

50

50

50

50

50

50

50

(7)

45

33.2

40.9

47.5

61.9

80.5

95.1

45 80.5

50 (4) 120.2

50

(4)

95.1

40 (4) 159

40

(4)

120.2

50 (4) 192.3

50

(4)

159

40 (4) 226

40

(4)

192.3

45 (4) 298

50

(4)

40

226

342

1.3

2.1

3.7

5.3

9.3

12.6

16.8

24

381

487

428

564

309

381

381

428

487

627

564

185

166

206

206

231

206

262

231

304

262

338

304

85 128

140 154

105 158

170 187

140 210

205 220

170 255

260 286

205 305

292 322

263 395

325 358

325 488

365 402

325 488

415 457

365 548

481 530

415 623

535 589

481 722

1.3

2.1

3.5

5

1.4

2.4

4.5

5.5

1.9

3.2

6

7.5

8.7

9.9

11.5

13

13.2

17.4

15.4

17.2

23.1

22 24.2

33

30

37

43

56

72

85

84

94

72 108

105 116

33

45

56

64

112

128

144

158

45

60

74

86

650

548

650

623

410

438

526

488

730

722

830

803

962

280

289

313

390

170

190

190

255

Fuse

800

630

800

800

500

500

630

630

900

900

1000

1000

1100

300

350

350

500

200

225

225

300

125

150

175

175

50

70

90

100

15

20

25

40

3

6

8

10

Non-Time

Delay

Fuse

(2)

HSJ50

HSJ70

HSJ90

HSJ100

HSJ125

HSJ150

HSJ175

HSJ175

JKS-3

JKS-6

JKS-8

JKS-10

HSJ15

HSJ20

HSJ25

HSJ40

HSJ200

HSJ225

HSJ225

HSJ300

HSJ300

HSJ350

HSJ350

HSJ500

HSJ500

170M6608 (10)

170M6610

(10)

170M6610 (10)

170M6612

(10)

170M6610 (10)

170M6612

(10)

170M6612 (10)

170M6613

(10)

170M6613 (10)

170M6614

(10)

170M6614 (10)

170M6615

(10)

20B-TD001F-EN-P

37


Drive Catalog

Number

20BP600

20BP730

20BH875

No Precharge

PWM Temp.

kW Rating Freq.

(1)

ND HD kHz

°C

8 350

9 400

10 500

2

300 2

2

350 2

2

400 2

40

40

40

40

40

40

DC Input

Ratings

Amps

703

627

855

703

kW

379

338

461

379

1025 553

820 443

Output Amps

Cont. 1 Min. 3 Sec.

Fuse

Non-Time

Delay

Fuse

(2)

600 660

535 803

900 1100

(8)

170M6615

(10)

1070 1200 (8) 170M6616 (10)

730 803

600 900

1095 1200

(9)

170M6616

(10)

1200 1400 (9) 170M6617 (10)

875 963 1313 2 x 800 170M6612

(10)

700 1050 1400 2 x 800 170M6612 (10)


Drive

Catalog

Number

Hp Rating

PWM

Freq.

Temp.

(1)

ND HD kHz

°C


20BD1P1

20BD2P1

20BD3P4

20BD5P0

20BD8P0

20BD011

20BD014

20BD022

20BD027

20BD034

20BD040

20BD052

1 15

2 20

2 25

3 30

3 40

20BD065 3 50

20BD077 (3) 4 60

–

20BR096 (3)(6) 5 75

0 0.5

0.33

4

0 1

0 2

0.75

1.5

4

4

0 3

0 5

0 7.5

1 10

2

3

5

7.5

4

4

4

4

40

–

50

–

10

15

20

25

30

4

4

4

4

4

4

4

4

4

– 60

20BR125 (3)(6) 5 100 –

– 75

20BR156 (3)(6) 6 125 –

– 100 4

20BR180 (3)(6) 6 150 – 4

– 125 4

20BR248 (3)(6) 6 200 – 2

20BR292

20BR325

–

7 250

7 250

150 2

4

200 4

4

4

4

4

4

20BR365

20BR415

20BR481

20BR535

8

8

8

8

300

350

400

450

250 4

2

250 2

2

300 2

2

350 2

2

20BR600

20BR730

20BJ875

No Precharge

8

9

500

600

10 700

400 2

2

450 2

2

500 2

2

600 2

DC Input Ratings

Amps

50

50

50

50

50

50

50

50

50

50

50

50

23.3

28.9

36.4

42.9

55.7

50

50

69.7

84.5

50 69.7

50 (4) 105.3

50

(4)

84.5

50 (4) 137.1

50

(4)

105.3

50 (4) 171.2

50

(4)

137.1

50 (4) 204

50

(4)

171.2

45 (4) 272

50

(4)

40

204

328

1

1.9

3

4.5

8.1

11.1

14.7

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

40

601

820

674

983

786

466

601

540

674

365

466

410

540

296

365

365

410

kW

350

436

389

533

265

350

302

389

212

191

236

236

265

236

302

436

636

509

Output Amps

Cont. 1 Min. 3 Sec.

Fuse

Non-Time

Delay Fuse

(2)

65

77

65

96

22

27

34

40

52

5

8

11

14

1.1

2.1

3.4

1.2

2.4

4.5

5.5

8.8

24.2

33

33 44

40.5

54

51 68

60

78

85

98

106

1.6

3.2

6

7.5

12

80

104

116

130

144

3

6

6

10

15

12.1

16.5

20

16.5

22 30

40

50

60

80

90

100

150

150

175

77 116

125 138

96 144

156 172

125 188

180 198

156 234

248 273

154

163

168

234

250

270

312

372

175

200

200

300

300

350

350

400

HSJ175

HSJ200

HSJ200

HSJ300

HSJ300

HSJ350

HSJ350

HSJ400

180

292

263

325

325

365

270

322

395

358

488

402

360

438

526

488

650

548

400

500

630

550

800

630

HSJ400

170M6608 (10)

170M6610

(10)

170M6609 (9)

170M6612

(10)

170M6610 (10)

170M6612

(10)

170M6611 (10)

325 488

415 457

650

623

800

700

365

481

415

535

481

600

548

530

623

589

722

660

535 803

730 803

730

722

830

803

962

900

1070

1095

800

800

900

900

1000 170M6614

1000

1200

1200

(8)

(8)

(9)

170M6612

(10)

170M6619 (10)

170M6613

170M6613

170M6614

170M6616

170M6616

(10)

(10)

(10)

(10)

(10)

(10)

600 900

875 963

1200 1400

(9)

170M6617

(10)

1313 1400 2-170M6611 (10)

700 1050 1400 1600 2-170M6612

(10)

JKS-3

JKS-6

JKS-6

JKS-10

HSJ15

HSJ20

HSJ30

HSJ40

HSJ50

HSJ60

HSJ80

HSJ90

HSJ100

HSJ150

HSJ150

HSJ175

38

20B-TD001F-EN-P


810 Volt DC Input Protection Devices

Drive Catalog

Number


20BE1P7

20BE2P7

20BE3P9

20BE6P1

20BE9P0

20BE011

20BE017

20BE022

20BE027

20BE032

20BE041

20BE052

20BE062

20BT099

(3)

20BT144 (3)

Hp Rating

PWM

Freq.

Temp.

(1)

ND HD kHz

°C

DC Input


Amps Cont.

1 Min. 3 Sec.

Fuse

0 1

0 2

0 3

0 5

0 7.5

0 10

1 15

2 20

2 25

3 30

3 40

3 50

4 60

0.75

3

5

1.5

2

4

5 100 –

– 75

6 150 –

– 125

2

2

2

2

4

4

4

4

30

40

50

7.5

10

15

20

25

4

4

2

4

4

4

4

4

50

50

50

50

50

50

50

50

40

40

50

50

50

50

50

50

50

41

52

62

11

17

22

27

32

99

77

144

125

1.7

2.7

3.9

6.1

9

11.5

18

23.6

29

34.3

43.9

55.7

68

1.5

2.4

3.5

6.2

9.1

108.6

84.5

158

137.1

109

116

158

188

2

3.6

4.3

6.7

9.9

2.6

3

4.8

5.9

6

6

9.2

10

13.5

15

13.5

18 20

18.7

25.5

30

25.5

34

33 44

40.5

54

40

50

60

48 64

61.5

82

78 104

70

90

125

126

138

216

250

150

150

250

250

Non-Time

Delay Fuse

(2)

JKS-3

JKS-6

JKS-6

JKS-10

HSJ15

HSJ20

HSJ30

HSJ40

HSJ50

HSJ60

HSJ70

HSJ90

HSJ125

HSJ150

HSJ150

HSJ250

HSJ250

932 Volt DC Input Protection Devices

Drive Catalog

Number


20BW052 (3)

20BW098

(3)

20BW142 (3)

kW Rating

PWM

Freq.

Temp.

(1)

ND HD kHz

°C

DC Input


Amps Cont. 1 Min. 3 Sec.

5 45 – 2

–

5 90

37.5

2

– 2

– 75

6 132 –

2

2

– 110 2

50 (4) 58.2

50

(4)

50

(4)

46.9

110.7

50 (4) 92.3

50 (4) 162.2

40

(4)

134.9

52

46

98

82

142

119

57

69

108

123

156

179

78

92

127

140

213

238

Fuse

100

100

160

160

250

315

Non-Time

Delay Fuse

(2)

170M3691

170M3691

170M3693

170M3693

170M3695

170M3696

Notes

(1)

(2)

(3)

(4)

(5)

(6)

(7)

(8)

(9)

(10)

Drive frames 0…4 temperature rating is for NEMA/UL Type Open. The adhesive top label must be removed to operate drive at this temperature. Frames 5 & 6 do not have a top label.

The power source to common bus inverters must be derived from AC voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC). Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus.

Disconnects: Allen-Bradley Bulletin 1494, 30-400A; 194, 30-400A; or ABB OESA, 600 & 800A; OESL, all sizes.

Fuses: Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.

Drives have dual current ratings; one for normal duty applications, and one for heavy duty applications. The drive may be operated at either rating.

UL Type 12/IP54 (flange mount) heatsink ambient temperature rating is 40

°C/ambient of unprotected drive portion (inside enclosure) is 55 °C. The ambient temperature for the UL Type 12/

IP54 stand-alone drives is 40

°C.

Also applies to “P” voltage class.

Also applies to “J” voltage class.

Must remove top label and vent plate, drive enclosure rating will be IP00, NEMA/UL Type Open.

Two 630A Bussmann 170M6608 can also be used.

Two 700A Bussmann 170M6611 can also be used.

Bussmann or equivalent.

20B-TD001F-EN-P

39


Maximum Motor Cable Lengths

In the following tables, a “

●

” in any of the latter columns will indicate that this drive rating can be used with an Allen-

Bradley Terminator (1204-TFA1/1204-TFB2) and/or Reflected Wave Reduction Device with Common Mode Choke

(1204-RWC-17) or without choke (1204-RWR2).

• For the Terminator, the maximum cable length is 182.9 meters (600 feet) for 400/480/600V drives (not 690V). The

PWM frequency must be 2 kHz. The 1204-TFA1 can be used only on low Hp (5 Hp & below), while the 1204-TFB2 can be used from 2-800 Hp.

• 1204 Reflected Wave Reduction Device (all motor insulation classes):

- 1204-RWR2-09

2 kHz: 182.9m (600 ft.) at 400/480V and 121.9m (400 ft.) at 600V.


- 1204-RWC-17

2 kHz: 365.8m (1200 ft.) at 400/480/600V.


For both devices, power dissipation in the damping resistor limits maximum cable length.

The 1321-RWR is a complete reflected wave reduction solution available for many of the PowerFlex drives. If available, a

1321-RWR catalog number will be indicated in the “Reactor/RWR” column. When not available, use the reactor and resistor information provided to build a solution.

For Further Information on … see Publication …

1321-RWR 1321-TD001

1204-RWR2

1204-RWC

1204-TFxx

1204-5.1

1204-IN001

1204-IN002

PowerFlex 700 (Standard/Vector), 400V Shielded/Unshielded Cable - Meters (Feet)

Rating No Solution Reactor Only

Reactor + Damping Resistor or 1321-RWR Reactor/RWR Resistor Available Options

Frame

0 kW

kHz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No.

0.37 2 7.6

(25)

4 7.6

(25)

0.75 2 7.6

(25)

53.3

(175)

53.3

(175)

83.8

(275)

53.3

(175)

53.3

(175)

83.8

(275)

53.3

(175)

53.3

(175)

83.8

(275)

91.4

(300)

18.3

(60)

91.4

(300)

121.9

(400)

91.4

(300)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

4 7.6

(25)

1.5

2 7.6

(25)

4 7.6

(25)

2.2

2 7.6

(25)

4 7.6

(25)

76.2

(250)

83.8

(275)

76.2

(250)

137.2

(450)

91.4

(300)

76.2

(250)

83.8

(275)

76.2

(250)

182.9

(600)

152.4

(500)

76.2

(250)

83.8

(275)

76.2

(250)

182.9

(600)

182.9

(600)

18.3

(60)

91.4

(300)

18.3

(60)

91.4

(300)

18.3

(60)

91.4

(300)

182.9

(600)

91.4

(300)

182.9

(600)

91.4

(300)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

4 2 7.6

(25)

4 7.6

(25)

5.5

2 7.6

(25)

4 7.6

(25)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

243.8

(800)

152.4

(500)

304.8

(1000)

152.4

(500)

243.8

(800)

213.4

(700)

304.8

(1000)

213.4

(700)

91.4

(300)

18.3

(60)

91.4

(300)

18.3

(60)

243.8

(800)

91.4

(300)

304.8

(1000)

91.4

(300)

243.8

(800)

243.8

(800)

304.8

(1000)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

304.8

(1000)

243.8

(800)

182.9

(600)

304.8

(1000)

182.9

(600)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

243.8

(800)

243.8

(800)

304.8

(1000)

1321-RWR8-DP

1321-RWR8-DP

1321-RWR12-DP

304.8

(1000)

1321-RWR12-DP

Ohms Watts

●

●

●

●

●

●

●

●

●

●

● ● ● ●

● ●

● ● ● ●

●

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40

20B-TD001F-EN-P



Reactor + Damping Resistor or 1321-RWR Reactor/RWR Resistor

Frame

1

2

3

4

5

6

7 kW


7.5

2 7.6

(25)

137.2

(450)

365.8

(1200)

365.8

(1200)

91.4

(300)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR18-DP

4 7.6

(25)

91.4

(300)

152.4

(500)

213.4

(700)

18.3

(60)

91.4

(300)

365.8

(1200)

365.8

(1200)

182.9

(600)

304.8

(1000)

365.8

(1200)

365.8

(1200)

1321-RWR18-DP

11 2 7.6

(25)

4 7.6

(25)

137.2

(450)

91.4

(300)

365.8

(1200)

152.4

(500)

365.8

(1200)

213.4

(700)

91.4

(300)

18.3

(60)

365.8

(1200)

91.4

(300)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

182.9

(600)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR25-DP

1321-RWR25-DP

15

37

45

90

110

160

180

2

4

18.5 2

2

4

2

2

4

2

2

4

2

4

7.6

(25)

7.6

(25)

7.6

(25)

4 7.6

(25)

22 2 7.6

(25)

4 7.6

(25)

30 2 7.6

(25)

4 7.6

(25)

12.2

(40)

12.2

(40)

12.2

(40)

4 12.2

(40)

55 2 12.2

(40)

4 12.2

(40)

75 2 18.3

(60)

4 18.3

(60)

18.3

(60)

18.3

(60)

24.4

(80)

4 24.4

(80)

132 2 24.4

(80)

4 24.4

(80)

24.4

(80)

24.4

(80)

24.4

(80)

24.4

(80)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

121.9

(400)

91.4

(300)

121.9

(400)

91.4

(300)

365.8

(1200)

152.4

(500)

365.8

(1200)

152.4

(500)

365.8

(1200)

152.4

(500)

304.8

(1000)

152.4

(500)

304.8

(1000)

152.4

(500)

304.8

(1000)

152.4

(500)

304.8

(1000)

152.4

(500)

304.8

(1000)

152.4

(500)

304.8

(1000)

152.4

(500)

274.3

(900)

152.4

(500)

274.3

(900)

152.4

(500)

243.8

(800)

152.4

(500)

243.8

(800)

152.4

(500)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

213.4

(700)

365.8

(1200)

213.4

(700)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

91.4

(300)

18.3

(60)

91.4

(300)

365.8

(1200)

91.4

(300)

213.4

(700)

365.8

(1200)

18.3

(60)

91.4

(300)

365.8

(1200)

91.4

(300)

213.4

(700)

365.8

(1200)

30.5

(100)

76.2

(250)

18.3

(60)

91.4

(300)

18.3

(60)

365.8

(1200)

91.4

(300)

213.4

(700)

18.3

(60)

24.4

(80)

91.4

(300)

24.4

(80)

365.8

(1200)

91.4

(300)

213.4

(700)

30.5

(100)

36.6

(120)

61.0

(200)

36.6

(120)

61.0

(200)

36.6

(120)

61.0

(200)

36.6

(120)

365.8

(1200)

91.4

(300)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

91.4

(300)

365.8

(1200)

91.4

(300)

365.8

(1200)

91.4

(300)

365.8

(1200)

91.4

(300)

304.8

(1000)

91.4

(300)

274.3

(900)

91.4

(300)

213.4

(700)

91.4

(300)

213.4

(700)

91.4

(300)

198.1

(650)

91.4

(300)

182.9

(600)

91.4

(300)

152.4

(500)

91.4

(300)

152.4

(500)

91.4

(300)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

304.8

(1000)

182.9

(600)

304.8

(1000)

182.9

(600)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

274.3

(900)

365.8

(1200)

274.3

(900)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

152.4

(500)

365.8

(1200)

152.4

(500)

365.8

(1200)

152.4

(500)

304.8

(1000)

121.9

(400)

274.3

(900)

121.9

(400)

243.8

(800)

91.4

(300)

243.8

(800)

91.4

(300)

243.8

(800)

91.4

(300)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

243.8

(800)

365.8

(1200)

213.4

(700)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR35-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR45-DP

1321-RWR45-DP

1321-RWR55-DP

1321-RWR55-DP

1321-RWR80-DP

1321-RWR80-DP

1321-RWR80-DP

1321-RWR80-DP

1321-RWR100-DP

1321-RWR100-DP

1321-RWR130-DP

1321-RWR130-DP

1321-RWR160-DP

1321-RWR160-DP

1321-RWR200-DP

1321-RWR200-DP

1321-RWR250-DP

1321-RWR250-DP

Ohms Watts

365.8

(1200)

365.8

(1200)

1321-3RB320-B 50

1321-3RB320-B 50

365.8

(1200)

1321-3RB320-B 50

365.8

(1200)

1321-3RB320-B 50

225

450

225

450

Available Options

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●

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●

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20B-TD001F-EN-P

41




Frame

8

8

9

10 kW


200 2 24.4

(80)

121.9

(400)

243.8

(800)

365.8

(1200)

61.0

(200)

152.4

(500)

304.8

(1000)

365.8

(1200)

243.8

(800)

365.8

(1200)

365.8

(1200)

365.8

(1200)

Ohms Watts

1321-3RB400-B

(1)

20 495

4 24.4

(80)

91.4

(300)

152.4

(500)

182.9

(600)

36.6

(120)

91.4

(300)

182.9

(600)

228.6

(750)

91.4

(300)

182.9

(600)

304.8

(1000)

365.8

(1200)

1321-3RB400-B

(1)

20 990

1321-3R400-B

(1)

20 495 240 2 24.4

(80)

4 24.4

(80)

121.9

(400)

91.4

(300)

243.8

(800)

152.4

(500)

365.8

(1200)

61.0

(200)

182.9

(600)

36.6

(120)

152.4

(500)

91.4

(300)

304.8

(1000)

167.6

(550)

365.8

(1200)

213.4

(700)

243.8

(800)

91.4

(300)

365.8

(1200)

182.9

(600)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

1321-3RB400-B

(1)

20 990

1321-3R500-B

(1)

20 495 280 2 24.4

(80)

4 24.4

(80)

300 2 24.4

(80)

121.9

(400)

91.4

(300)

121.9

(400)

213.4

(700)

152.4

(500)

213.4

(700)

304.8

(1000)

45.7

(150)

182.9

(600)

259.1

(850)

36.6

(120)

45.7

(150)

121.9

(400)

91.4

(300)

121.9

(400)

304.8

(1000)

167.6

(550)

304.8

(1000)

365.8

(1200)

213.4

(700)

365.8

(1200)

228.6

(750)

91.4

(300)

228.6

(750)

365.8

(1200)

182.9

(600)

365.8

(1200)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-3R500-B

1321-3R600-B

(1)

(1)

20

20

990

495

1321-3R600-B

(1)

20 990 4 24.4

(80)

350 2 24.4

(80)

4 24.4

(80)

91.4

(300)

121.9

(400)

91.4

(300)

152.4

(500)

213.4

(700)

152.4

(500)

182.9

(600)

259.1

(850)

182.9

(600)

36.6

(120)

45.7

(150)

36.6

(120)

91.4

(300)

121.9

(400)

91.4

(300)

167.6

(550)

304.8

(1000)

167.6

(550)

213.4

(700)

365.8

(1200)

213.4

(700)

91.4

(300)

228.6

(750)

91.4

(300)

182.9

(600)

304.8

(1000)

182.9

(600)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-3R600-B

1321-3R600-B

(1)

(1)

20

20

495

990

1321-3R750-B

(2)

20 735 400 2 24.4

(80)

4 24.4

(80)

91.4

(300)

91.4

(300)

152.4

(500)

137.2

(450)

213.4

(700)

167.6

(550)

36.6

(120)

36.6

(120)

91.4

(300)

91.4

(300)

304.8

(1000)

152.4

(500)

365.8

(1200)

182.9

(600)

198.1

(650)

76.2

(250)

274.3

(900)

137.2

(450)

365.8

(1200)

274.3

(900)

365.8

(1200)

365.8

(1200)

1321-3R750-B

(2)

20 1470

1321-3R850-B

(2)

20 735 500 2 24.4

(80)

4 24.4

(80)

91.4

(300)

91.4

(300)

152.4

(500)

137.2

(450)

213.4

(700)

167.6

(550)

36.6

(120)

36.6

(120)

91.4

(300)

91.4

(300)

304.8

(1000)

152.4

(500)

365.8

(1200)

182.9

(600)

198.1

(650)

76.2

(250)

274.3

(900)

137.2

(450)

365.8

(1200)

274.3

(900)

365.8

(1200)

365.8

(1200)

1321-3R850-B

(2)

20 1470

(1)

(2)

Requires two parallel cables.

Requires three parallel cables.


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Reactor + Damping Resistor or 1321-RWR Reactor/RWR Resistor Available Options

Frame

0

Hp


0.5

2 7.6

(25)

12.2

(40)

53.3

(175)

53.3

(175)

7.6

(25)

91.4

(300)

121.9

(400)

121.9

(400)

121.9

(400)

121.9

(400)

121.9

(400)

121.9

(400)

4 7.6

(25)

12.2

(40)

53.3

(175)

53.3

(175)

7.6

(25)

12.2

(40)

121.9

(400)

121.9

(400)

121.9

(400)

121.9

(400)

121.9

(400)

121.9

(400)

1 2 7.6

(25)

4 7.6

(25)

12.2

(40)

12.2

(40)

83.8

(275)

76.2

(250)

83.8

(275)

76.2

(250)

7.6

(25)

7.6

(25)

91.4

(300)

12.2

(40)

152.4

(500)

121.9

(400)

152.4

(500)

152.4

(500)

152.4

(500)

152.4

(500)

152.4

(500)

152.4

(500)

152.4

(500)

152.4

(500)

152.4

(500)

152.4

(500)

2

3

5

2 7.6

(25)

4 7.6

(25)

2 7.6

(25)

4 7.6

(25)

2 7.6

(25)

4 7.6

(25)

7.5

2 7.6

(25)

4 7.6

(25)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

83.8

(275)

76.2

(250)

129.5

(425)

121.9

(400)

137.2

(450)

121.9

(400)

137.2

(450)

121.9

(400)

83.8

(275)

76.2

(250)

129.5

(425)

121.9

(400)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

91.4

(300)

12.2

(40)

91.4

(300)

12.2

(40)

91.4

(300)

12.2

(40)

91.4

(300)

12.2

(40)

182.9

(600)

121.9

(400)

182.9

(600)

121.9

(400)

243.8

(800)

121.9

(400)

304.8

(1000)

121.9

(400)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

1321-RWR8-DP

1321-RWR8-DP

1321-RWR12-DP

1321-RWR12-DP

Ohms Watts

●

●

●

●

●

●

●

●

●

●

●

●

●

●

● ● ● ●

●

● ● ● ●

●

● ● ● ●

●

●

●

42

20B-TD001F-EN-P




Frame

1

2

3

3

4

5

6

7

50 2 12.2

(40)

4 7.6

(25)

60 2 12.2

(40)

4 7.6

(25)

75 2 12.2

(40)

4 7.6

(25)

100 2 12.2

(40)

4 7.6

(25)

125 2 12.2

(40)

4 7.6

(25)

150 2 12.2

(40)

4 7.6

(25)

200 2 12.2

(40)

4 7.6

(25)

250 2 12.2

(40)

4 7.6

(25)

250 2 12.2

(40)

4 7.6

(25)

24.4

(80)

30.5

(100)

24.4

(80)

24.4

(80)

18.3

(60)

24.4

(80)

30.5

(100)

24.4

(80)

30.5

(100)

24.4

(80)

12.2

(40)

18.3

(60)

12.2

(40)

18.3

(60)

12.2

(40)

18.3

(60)

24.4

(80)

18.3

(60)

Hp


10 2 7.6

(25)

12.2

(40)

137.2

(450)

182.9

(600)

7.6

(25)

91.4

(300)

365.8

(1200)

365.8

(1200)

182.9

(600)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR18-DP

4 7.6

(25)

12.2

(40)

121.9

(400)

182.9

(600)

7.6

(25)

12.2

(40)

121.9

(400)

304.8

(1000)

182.9

(600)

304.8

(1000)

365.8

(1200)

365.8

(1200)

1321-RWR18-DP

15 2 7.6

(25)

4 7.6

(25)

12.2

(40)

12.2

(40)

137.2

(450)

121.9

(400)

182.9

(600)

182.9

(600)

7.6

(25)

7.6

(25)

91.4

(300)

12.2

(40)

365.8

(1200)

121.9

(400)

365.8

(1200)

304.8

(1000)

182.9

(600)

182.9

(600)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR25-DP

1321-RWR25-DP

20

25

2

4

2

7.6

(25)

7.6

(25)

7.6

(25)

4 7.6

(25)

30 2 7.6

(25)

4 7.6

(25)

40 2 7.6

(25)

4 7.6

(25)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

137.2

(450)

121.9

(400)

137.2

(450)

121.9

(400)

137.2

(450)

121.9

(400)

137.2

(450)

106.7

(350)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

91.4

(300)

12.2

(40)

76.2

(250)

12.2

(40)

76.2

(250)

12.2

(40)

76.2

(250)

12.2

(40)

365.8

(1200)

121.9

(400)

365.8

(1200)

365.8

(1200)

304.8

(1000)

365.8

(1200)

121.9

(400)

365.8

(1200)

121.9

(400)

365.8

(1200)

106.7

(350)

274.3

(900)

365.8

(1200)

243.8

(800)

365.8

(1200)

228.6

(750)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

152.4

(500)

152.4

(500)

121.9

(400)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

243.8

(800)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR35-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR45-DP

1321-RWR45-DP

1321-RWR55-DP

1321-RWR55-DP

365.8

(1200)

243.8

(800)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR80-DP

1321-RWR80-DP

1321-RWR80-DP

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

182.9

(600)

152.4

(500)

182.9

(600)

152.4

(500)

182.9

(600)

121.9

(400)

167.6

(550)

121.9

(400)

167.6

(550)

121.9

(400)

182.9

(600)

152.4

(500)

182.9

(600)

152.4

(500)

182.9

(600)

152.4

(500)

182.9

(600)

152.4

(500)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

30.5

(100)

61.0

(200)

36.6

(120)

61.0

(200)

30.5

(100)

61.0

(200)

61.0

(200)

30.5

(100)

61.0

(200)

30.5

(100)

24.4

(80)

61.0

(200)

24.4

(80)

61.0

(200)

18.3

(60)

61.0

(200)

61.0

(200)

30.5

(100)

243.8

(800)

91.4

(300)

243.8

(800)

91.4

(300)

243.8

(800)

91.4

(300)

91.4

(300)

274.3

(900)

91.4

(300)

243.8

(800)

91.4

(300)

304.8

(1000)

106.7

(350)

304.8

(1000)

365.8

(1200)

228.6

(750)

365.8

(1200)

228.6

(750)

365.8

(1200)

182.9

(600)

152.4

(500)

91.4

(300)

137.2

(450)

76.2

(250)

137.2

(450)

76.2

(250)

365.8

(1200)

152.4

(500)

137.2

(450)

61.0

(200)

365.8

(1200)

152.4

(500)

304.8

(1000)

121.9

(400)

61.0

(200)

91.4

(300)

152.4

(500)

304.8

(1000)

121.9

(400)

45.7

(150)

76.2

(250)

45.7

(150)

198.1

(650)

91.4

(300)

198.1

(650)

91.4

(300)

259.1

(850)

121.9

(400)

259.1

(850)

121.9

(400)

76.2

(250)

45.7

(150)

76.2

(250)

45.7

(150)

213.4

(700)

365.8

(1200)

182.9

(600)

365.8

(1200)

137.2

(450)

304.8

(1000)

106.7

(350)

274.3

(900)

76.2

(250)

274.3

(900)

76.2

(250)

243.8

(800)

76.2

(250)

243.8

(800)

76.2

(250)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

304.8

(1000)

365.8

(1200)

243.8

(800)

365.8

(1200)

243.8

(800)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

304.8

(1000)

365.8

(1200)

274.3

(900)

365.8

(1200)

274.3

(900)

365.8

(1200)

274.3

(900)

365.8

(1200)

274.3

(900)

365.8

(1200)

274.3

(900)

1321-RWR80-DP

1321-RWR100-DP

1321-RWR100-DP

1321-RWR130-DP

1321-RWR130-DP

1321-RWR160-DP

1321-RWR160-DP

1321-RWR200-DP

1321-RWR200-DP

1321-RWR250-DP

1321-RWR250-DP

Ohms Watts

1321-3RB320-B 50

1321-3RB320-B 50

1321-3RB320-B 50

1321-3RB320-B 50

225

450

225

450


●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

●

20B-TD001F-EN-P

43




Frame

8

9

10

Hp


300 2 12.2

(40)

30.5

(100)

106.7

(350)

152.4

(500)

12.2

(40)

45.7

(150)

137.2

(450)

198.1

(650)

61.0

(200)

243.8

(800)

365.8

(1200)

365.8

(1200)

Ohms Watts

1321-3RB400-B

(1)

20 495

4 7.6

(25)

24.4

(80)

91.4

(300)

121.9

(400)

12.2

(40)

30.5

(100)

91.4

(300)

121.9

(400)

45.7

(150)

76.2

(250)

213.4

(700)

274.3

(900)

1321-3RB400-B

(1)

20 990

1321-3R400-B

(1)

20 495 350 2 12.2

(40)

4 7.6

(25)

30.5

(100)

24.4

(80)

106.7

(350)

91.4

(300)

152.4

(500)

121.9

(400)

12.2

(40)

12.2

(40)

45.7

(150)

30.5

(100)

137.2

(450)

91.4

(300)

198.1

(650)

121.9

(400)

61.0

(200)

45.7

(150)

243.8

(800)

76.2

(250)

365.8

(1200)

167.6

(550)

365.8

(1200)

259.1

(850)

1321-3RB400-B

(1)

20 990

1321-3R500-B

(1)

20 495 400 2 12.2

(40)

4 7.6

(25)

450 2 12.2

(40)

30.5

(100)

24.4

(80)

30.5

(100)

106.7

(350)

91.4

(300)

106.7

(350)

152.4

(500)

121.9

(400)

152.4

(500)

12.2

(40)

12.2

(40)

12.2

(40)

45.7

(150)

30.5

(100)

45.7

(150)

137.2

(450)

91.4

(300)

137.2

(450)

182.9

(600)

121.9

(400)

182.9

(600)

61.0

(200)

45.7

(150)

61.0

(200)

213.4

(700)

76.2

(250)

213.4

(700)

365.8

(1200)

167.6

(550)

365.8

(1200)

365.8

(1200)

259.1

(850)

365.8

(1200)

1321-3R500-B

1321-3R600-B

(1)

(1)

20

20

990

495

1321-3R600-B

(1)

20 990 4 7.6

(25)

500 2 12.2

(40)

4 7.6

(25)

24.4

(80)

30.5

(100)

24.4

(80)

91.4

(300)

106.7

(350)

91.4

(300)

121.9

(400)

152.4

(500)

121.9

(400)

12.2

(40)

12.2

(40)

12.2

(40)

30.5

(100)

45.7

(150)

30.5

(100)

91.4

(300)

121.9

(400)

91.4

(300)

121.9

(400)

152.4

(500)

121.9

(400)

45.7

(150)

61.0

(200)

45.7

(150)

76.2

(250)

182.9

(600)

76.2

(250)

167.6

(550)

304.8

(1000)

167.6

(550)

259.1

(850)

365.8

(1200)

243.8

(800)

1321-3R600-B

1321-3R600-B

(1)

(1)

20

20

495

990

1321-3R750-B

(2)

20 735 600 2 12.2

(40)

4 7.6

(25)

30.5

(100)

24.4

(80)

91.4

(300)

91.4

(300)

121.9

(400)

121.9

(400)

12.2

(40)

12.2

(40)

45.7

(150)

30.5

(100)

106.7

(350)

91.4

(300)

137.2

(450)

121.9

(400)

61.0

(200)

45.7

(150)

152.4

(500)

61.0

(200)

274.3

(900)

152.4

(500)

365.8

(1200)

213.4

(700)

1321-3R750-B

(2)

20 1470

1321-3R850-B

(2)

20 735 700 2 12.2

(40)

4 7.6

(25)

30.5

(100)

24.4

(80)

91.4

(300)

91.4

(300)

121.9

(400)

121.9

(400)

12.2

(40)

12.2

(40)

45.7

(150)

30.5

(100)

106.7

(350)

91.4

(300)

137.2

(450)

121.9

(400)

61.0

(200)

30.5

(100)

152.4

(500)

61.0

(200)

274.3

(900)

152.4

(500)

365.8

(1200)

213.4

(700)

1321-3R850-B

(2)

20 1470

(1)

(2)

Requires two parallel cables.

Requires three parallel cables.


●

●

●

●

●

●

●


Rating No Solution Reactor Only 1321-RWR RWR Available Options

Frame

0

1

2

3

20 2

4

25 2

4

30 2

4

40 2

4

50 2

4

Hp kHz 1488V

1 2

4

42.7 (140)

30.5 (100)

2 2

4

3 2

42.7 (140)

30.5 (100)

42.7 (140)

4

5 2

4

7.5 2

4

10 2

4

15 2

4

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

36.6 (120)

1850V 1488V 1850V 1488V 1850V

121.9 (400) 121.9 (400) 121.9 (400) 121.9 (400) 121.9 (400)

121.9 (400) 30.5 (100) 121.9 (400) 121.9 (400) 121.9 (400)

152.4 (500) 152.4 (500) 152.4 (500) 152.4 (500) 152.4 (500)

137.2 (450) 30.5 (100) 152.4 (500) 152.4 (500) 152.4 (500)

152.4 (500) 152.4 (500) 182.9 (600) 182.9 (600) 182.9 (600)

Cat. No.

137.2 (450) 30.5 (100) 152.4 (500) 182.9 (600) 182.9 (600)

152.4 (500) 152.4 (500) 243.8 (800) 243.8 (800) 243.8 (800) 1321-RWR8-EP

137.2 (450) 30.5 (100) 152.4 (500) 243.8 (800) 243.8 (800) 1321-RWR8-EP

152.4 (500) 152.4 (500) 304.8 (1000) 304.8 (1000) 304.8 (1000) 1321-RWR12-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 304.8 (1000)

1321-RWR12-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR12-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR12-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR18-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200)

1321-RWR18-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR25-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR25-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR35-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200)

1321-RWR35-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR35-EP

137.2 (450) 36.6 (120) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR35-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR45-EP

137.2 (450) 36.6 (120) 152.4 (500) 304.8 (1000) 365.8 (1200)

1321-RWR45-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR55-EP

137.2 (450) 45.7 (150) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR55-EP

●

●

●

●

●

●

●

●

●

● ●

● ●

● ●

● ●

● ●

● ●

● ●

● ●

●

●

●

●

44

20B-TD001F-EN-P


Rating No Solution Reactor Only 1321-RWR RWR

Frame

4

5

6

Hp kHz 1488V

60 2 42.7 (140)

4

75 2

4

36.6 (120)

42.7 (140)

36.6 (120)

100 2

4

125 2

4

150 2

4

42.7 (140)

42.7 (140)

42.7 (140)

42.7 (140)

42.7 (140)

42.7 (140)

1850V 1488V 1850V 1488V 1850V Cat. No.

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR80-EP

137.2 (450) 45.7 (150) 152.4 (500) 274.3 (900) 365.8 (1200) 1321-RWR80-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR80-EP

137.2 (450) 45.7 (150) 152.4 (500) 274.3 (900) 365.8 (1200)

1321-RWR80-EP

182.9 (600) 152.4 (500) 304.8 (1000) 365.8 (1200) 365.8 (1200) 1321-RWR100-EP

137.2 (450) 45.7 (150) 152.4 (500) 274.3 (900) 365.8 (1200) 1321-RWR100-EP

182.9 (600) 121.9 (400) 304.8 (1000) 365.8 (1200) 365.8 (1200) 1321-RWR130-EP

137.2 (450) 45.7 (150) 152.4 (500) 228.6 (750) 365.8 (1200)

1321-RWR130-EP

182.9 (600) 121.9 (400) 304.8 (1000) 365.8 (1200) 365.8 (1200) 1321-RWR160-EP

137.2 (450) 45.7 (150) 152.4 (500) 198.1 (650) 365.8 (1200) 1321-RWR160-EP


●

●

●

●

●


Rating No Solution Reactor Only Reactor + Damping Resistor Reactor Resistor

Frame

4 kW kHz

1850V

45 2 30.5 (100)

2000V

106.9 (350)

1850V

91.4 (300)

4 24.4 (80) 76.2 (250) 36.6 (120)

5

55 2

4

75 2

4

90 2

4

30.5 (100)

24.4 (80)

106.9 (350)

76.2 (250)

91.4 (300)

36.6 (120)

30.5 (100) 106.9 (350) 91.4 (300)

30.5 (100) 76.2 (250) 36.6 (120)

30.5 (100) 106.9 (350) 91.4 (300)

30.5 (100) 76.2 (250) 36.6 (120)

6

110 2

4

132 2

4

30.5 (100) 106.9 (350) 91.4 (300)

30.5 (100) 76.2 (250) 36.6 (120)

30.5 (100) 106.9 (350) 91.4 (300)

30.5 (100) 76.2 (250) 36.6 (120)

2000V 1850V 2000V

Cat. No.

Ohms Watts

152.4 (500) 365.8 (1200) 365.8 (1200)

1321-3R80-C

50 345

121.9 (400) 213.4 (700) 274.3 (900) 1321-3R80-C 50 690

152.4 (500)

106.9 (350)

365.8 (1200)

213.4 (700)

365.8 (1200)

274.3 (900)

1321-3R80-C

1321-3R80-C

50

50

152.4 (500) 365.8 (1200) 365.8 (1200)

1321-3R100-C

50

106.9 (350) 213.4 (700) 274.3 (900) 1321-3R100-C 50

345

690

345

690

152.4 (500) 365.8 (1200) 365.8 (1200) 1321-3R130-C 50

106.9 (350) 182.9 (600) 274.3 (900)

1321-3R130-C

50

152.4 (500) 365.8 (1200) 365.8 (1200)

1321-3R160-C

50

99.1 (325) 152.4 (500) 274.3 (900) 1321-3R160-C 50

152.4 (500) 365.8 (1200) 365.8 (1200) 1321-3R200-C 50

83.8 (275) 152.4 (500) 274.3 (900)

1321-3R200-C

50

375

750

375

750

375

750


20B-TD001F-EN-P

45


Mounting

Operating Temperatures

PowerFlex 700 drives are designed to operate at 0

° to 40° C ambient. To operate the drive in installations between 41° and

50

° C, see the information below and refer to pages

33-39

for exceptions.

Acceptable Surrounding Air Temperature & Required Actions

Enclosure Rating

IP20, NEMA/UL Type 1 (with Top Label)

(1)

Temperature Range

0…40

° C

IP20, NEMA/UL Type Open (Top Label Removed)

(1)

0…50

° C

0…50

° C

0…45

° C

IP00, NEMA/UL Type Open (Top Label & Vent Plate Removed) 0…50

° C

Flange Mount

Front - IP00, NEMA/UL Type Open

Back/Heat Sink - IP54, NEMA/UL Type 12

Stand-alone/Wall Mount - IP54, NEMA/UL Type 12

0…40

0…55

° C Back (External)

° C Front (Inside Enclosure)

0…40

° C

Drive

Frames 0…4, All Ratings

Frames 5…6, Most Ratings (2)

Most Ratings

(2)

20BC072 Only

20BC072 Only

(3)

Frames 5…6

Frames 5…6

(1)

(2)

(3)

Removing the adhesive top label from the drive changes the NEMA/UL enclosure rating from Type 1 to Open. Frames 5 and 6 do not have a top label.

Refer to pages

33-37

for exceptions.

To remove vent plate (see

page 51 for location), lift top edge of plate from the chassis. Rotate the plate out from the back plate.

Minimum Mounting Clearances

Frames 0…6

101.6 mm

(4.0 in.)

101.6 mm

(4.0 in.)

PWR

STS

PWR

STS

PORT

MOD

NET A

NET B

PORT

MOD

NET A

NET B

No Adhesive Label

(see table above)

With Adhesive Label

(see table above)

101.6 mm

(4.0 in.)

101.6 mm

(4.0 in.)

101.6 mm

(4.0 in.)

PWR

STS

PORT

MOD

NET A

NET B

50.8 mm

(2.0 in.)

101.6 mm

(4.0 in.)

STS

PWR

PORT

MOD

NET A

NET B

101.6 mm

(4.0 in.)

101.6 mm

(4.0 in.)

Specified vertical clearance requirements are intended to be from drive to drive. Other objects can occupy this space; however, reduced airflow may cause protection circuits to fault the drive. In addition, inlet air temperature must not exceed the product specification.

Frames 7…10

The drive must be mounted with sufficient space at the top, sides, and front of the cabinet to allow for proper heat dissipation.

Frame Recommendations

7 Allow a minimum of 152 mm (6.0 in.) at the top and bottom of the enclosure and 102 mm (4.0 in.) on the sides.

Flange Mount - Allow a minimum of 152 mm (6.0 in.) at the back of the enclosure (from flange mount surface to wall).

8…10 Allow a minimum of 152 mm (6.0 in.) at the top of the enclosure. Additionally, allow a minimum of 102 mm

(4.0 in.) on each side OR 152 mm (6.0 in.) in the back.

46

20B-TD001F-EN-P


PowerFlex 700 Frames

Frame

0

1

2

3

4

5

6

7

8

9

10

–

–

60

75

100

–

–

–

–

–

–

–

–

–

30

40

50

20

–

25

10

–

15

3

5

7.5

–

–

2

1

–

–

AC Input

208/240 400V 480V 600V 690V

ND Hp HD Hp ND kW HD kW ND Hp HD Hp ND Hp HD Hp ND kW HD kW

0.5

0.33

0.37

0.25

0.5

0.33

1 0.5

– –

60

75

–

–

–

50

–

–

–

–

–

–

–

–

25

30

40

15

–

20

2

3

5

7.5

–

10

0.75

–

–

–

–

1.5

–

–

90

110

132

160

300

350

400

500

180

200

240

280

–

55

75

30

37

45

11

–

–

15

18.5

22

0.75

1.5

2.2

4

5.5

7.5

–

–

75

90

110

150

280

300

350

400

180

180

200

240

–

45

55

22

30

37

7.5

–

–

11

15

18.5

0.55

0.75

1.5

2.2

4

5.5

–

–

125

150

200

250

450

500

600

700

250

300

350

400

40

50

60

–

75

100

20

25

30

15

–

–

1

2

3

5

7.5

10

–

–

100

125

150

200

400

450

500

600

250

250

300

350

–

60

75

30

40

50

15

20

25

10

–

–

0.75

1.5

2

3

5

7.5

–

–

125

150

–

–

–

–

–

–

–

–

–

–

40

50

60

–

75

100

20

25

30

15

–

–

2

3

5

7.5

–

10

–

–

100

125

–

–

–

–

–

–

–

–

–

–

–

60

75

30

40

50

15

20

25

10

–

–

1

2

3

5

–

7.5

75

90

110

132

–

–

–

–

–

–

–

–

–

–

–

45

55

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

55

75

90

110

–

–

–

–

–

–

–

–

–

–

–

–

–

–

37.5

45

–

–

–

–

–

–

–

–

–

–

–

–

Frame

0

1

2

3

4

5

6

7

8

9

10

DC Input

325V

ND Hp

–

–

–

–

–

–

–

–

–

75

100

30

40

50

60

15

20

–

25

–

–

10

–

–

–

5

7.5

2

3

–

–

–

–

0.5

1

–

HD Hp

–

–

–

–

–

–

60

75

–

–

–

25

30

40

50

10

15

–

20

–

–

7.5

–

–

–

3

5

–

–

1.5

2

–

–

0.33

0.75

–

DC Input

540V 650V

ND kW HD kW ND Hp

180

200

240

280

90

110

132

160

–

55

–

75

22

30

37

45

300

350

400

1.5

2.2

4

5.5

7.5

11

15

18.5

–

–

–

–

–

–

0.37

0.75

180

180

200

240

75

90

110

150

–

45

–

55

18.5

22

30

37

280

300

350

5.5

7.5

11

15

0.75

1.5

2.2

4

–

–

–

–

–

–

0.25

0.55

250

300

350

400

150

–

200

250

–

75

100

125

30

40

50

60

450

500

600

–

–

20

25

–

–

–

–

5

7.5

10

15

2

3

0.5

1

500 400 700

HD Hp

250

250

300

350

125

–

150

200

–

60

75

100

25

30

40

50

400

450

500

–

–

15

20

–

–

–

–

3

5

7.5

10

0.33

0.75

1.5

2

600

810V

ND Hp

–

–

–

–

–

–

–

–

–

–

–

–

100

–

150

30

40

50

60

–

–

20

25

–

–

–

–

7.5

10

15

–

3

5

1

2

–

932V

ND kW HD kW

–

–

–

–

–

–

–

–

–

–

–

–

45

90

132

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

37.5

75

110

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

–

– –

HD Hp

–

–

–

–

–

–

–

–

–

–

–

–

75

–

125

25

30

40

50

–

–

15

20

–

–

–

–

5

7.5

10

–

2

3

0.75

1.5

–

20B-TD001F-EN-P

47


Approximate Dimensions

Frames 0…3 (0 Frame Shown)

15.0 (0.59)

5.8 (0.23) dia.

A

D see below

C

B

E

2

3

0

1

A

110.0 (4.33)

135.0 (5.31)

222.0 (8.74)

222.0 (8.74)

B C

336.0 (13.23) 200.0 (7.87)

336.0 (13.23) 200.0 (7.87)

342.5 (13.48) 200.0 (7.87)

517.5 (20.37) 200.0 (7.87)

(1)

(2)

Refer to page 47

for frame information.

Weights include HIM and Standard I/O.

Weight (2)

kg (lbs.)

D

80.0 (3.15)

E

320.0 (12.60)

Drive

5.22 (11.5)

105.0 (4.13) 320.0 (12.60) 7.03 (15.5)

Drive &

Packaging

8.16 (18)

9.98 (22)

192.0 (7.56) 320.0 (12.60) 12.52 (27.6) 15.20 (33.5)

192.0 (7.56) 500.0 (19.69) 18.55 (40.9) 22.68 (50)

CAUTION

HOT surfaces can cause severe burns

8.0

(0.31)

5.5 (0.22) - Frames 0-1

7.0 (0.28) - Frames 2-3

3 Places

Dimensions are in millimeters and (inches).

Frame 4

15.0 (0.59)

7.0 (0.28) dia.

A

D

C

Approx. Weight (2)

kg (lbs.)

A (Max.)

B

C (Max.)

D E Drive

Drive &

Packaging

4 220.0 (8.66) 758.8 (29.87) 201.7 (7.94) 192.0 (7.56) 738.2 (29.06) 24.49 (54.0) 29.03 (64.0)

(1)

(2)

Refer to page 47

for frame information.


B

E

8.0

(0.31)

Lifting Holes

4 Places

7.0 (0.28)

3 Places

Dimensions are in millimeters and (inches)

48

20B-TD001F-EN-P


Frame 5

37.6 (1.48)

A

259.1 (10.20)

D

6.5 (0.26)

Detail

15.0 (0.59)

C

B

E

CAUTION

HOT surfaces can cause severe burns

6.5 (0.26)

Lifting Holes - 4 Places

12.7 (0.50) Dia.

12.5

(0.49)


A (Max.)

B

5 308.9 (12.16) 644.5 (25.37)

(3)

Approx. Weight

(2)

kg (lbs.)

C (Max.)

D E Drive

Drive &

Packaging

275.4 (10.84) 225.0 (8.86) 625.0 (24.61) 37.19 (82.0) 49.50 (109.0)

(1)

(2)

(3)

Refer to

page 47 for frame information.

Weights include HIM and Standard I/O. Add 2.70 kg (6.0 lbs.) for the 20BC140 drive.

When using the supplied junction box (100 Hp drives Only), add an additional 45.1 mm (1.78 in.) to this dimension.

20B-TD001F-EN-P

49


Frame 6

49.6 (1.95)

A

360.6 (14.20)

D

Detail

8.5 (0.33)

18.0 (0.71)

C

B

E

126.3

(4.97)

8.5 (0.33)

13.5 (0.53)

Lifting Holes

4 Places

12.7 (0.50) Dia.


Approx. Weight (3)

kg (lbs.)

A (Max.)

B (2)

C (Max.)

D E Drive

6 403.9 (15.90) 850.0 (33.46) 275.5 (10.85) 300.0 (11.81) 825.0 (32.48) 71.44 (157.5)

Drive & Packaging

100.9 (222.0)

(1)

(2)

(3)

Refer to

page 47 for frame information.

Junction Box can be removed if drive is mounted in a cabinet.

Weights include HIM and Standard I/O. Add 13.60 kg (30.0 lbs.) for the following drives; 20BB260, 20BC260 and 20BD248.

50

20B-TD001F-EN-P


Bottom View Dimensions

Rating Dimensions

0

All

96.0 (3.78)

75.0 (2.95)

55.0 (2.17)

35.0 (1.38)

30.2

(1.19)

187.5

(7.38)

132.9

(5.23)

22.2 (0.87) Dia. – 4 Places

185.0

(7.28)

1

All

41.9 (1.65)

56.1 (2.21)

75.9 (2.99)

96.0 (3.78)

47.5 (1.87)

28.6 (1.13) Dia.

108.5 (4.27)

87.5 (3.44)

67.5 (2.66)

25.5

(1.00)

187.6

(7.39)

133.3

(5.25)

22.2 (0.87) Dia.

3 Places

162.3

(6.39)

185.1

(7.29)

2

All

43.0 (1.69)

70.0 (2.76)

75.9 (2.99)

96.0 (3.78)

167.5 (6.59)

156.9 (6.18)

22.4 (0.88) Dia.

2 Places

Rating

3

All except 50 Hp,

480V (37 kW, 400V)

Dimensions

22.2 (0.87) Dia.

28.7 (1.13) Dia.

2 Places

105.3 (4.15)

94.7 (3.73)

165.1

(6.50)

151.1

(5.95)

127.7

(5.03)

37.3 (1.47) Dia.

2 Places

160.1

(6.30)

184.5

(7.26)

28.7 (1.13) Dia.

3 Places

4

50 Hp, 480V (37 kW,

400V) Normal Duty

Drive

All

22.7 (0.89)

29.0 (1.14)

66.0 (2.60)

97.0 (3.82)

137.2 (5.40)

187.0 (7.36)

105.3 (4.15)

94.7 (3.73)

28.7 (1.13) Dia.

2 Places

34.9 (1.37) Dia.

2 Places

46.7 (1.84) Dia.

2 Places

165.1

(6.50)

160.1

(6.30)

184.5

(7.26)

127.7

(5.03)

Vent Plate

22.7 (0.89)

29.0 (1.14)

66.0 (2.60)

130.0 (5.12)

186.0 (7.32)

22.2 (0.87) Dia.

76.0 (2.99)

65.3 (2.57)

28.7 (1.13) Dia.

2 Places

47.0 (1.85) Dia.

2 Places

54.1 (2.13) Dia.

2 Places

184.8

(7.28)

157.5

(6.20)

150.9

(5.94)

112.1

(4.41)

39.3 (1.55)

57.2 (2.25)

72.7 (2.86)

106.0 (4.17)

139.4 (5.49)

177.4 (6.98)

189.7

(7.47)

177.9

(7.00)

157.9

(6.21)

141.9

(5.59)

105.1

(4.14)

26.8 (1.06)

36.8 (1.45)

50.7 (2.00)

63.8 (2.51)

112.0 (4.41)

180.0 (7.09)


20B-TD001F-EN-P

51


Rating Dimensions

5

75 Hp,

480V

(55kW,

400V)

Normal

Duty

Drive

241.9

(9.52)

229.5

(9.04)

220.0

(8.66)

184.0

(7.24)

159.5

(6.28)

96.0

(3.78)

104.0 (4.09)

93.2 (3.67)

100 Hp,

480V

Normal

Duty

Drive

34.9 (1.37) Dia.

2 Places 22.2 (0.87) Dia.

2 Places

62.7 (2.47) Dia.

2 Places

28.0 (1.10)

45.0 (1.77)

42.6 (1.68)

31.9 (1.26)

85.0 (3.35)

150.0 (5.91)

215.0 (8.46)

255.0 (10.04)

34.9 (1.37) Dia.

22.2 (0.87) Dia.

2 Places

62.7 (2.47) Dia.

2 Places

Removable Junction Box

6

All

241.9

(9.52)

223.5

(8.80)

188.5

(7.42)

184.3

(7.26)

153.5

(6.04)

96.0

(3.78)

56.2 (2.21)

45.6 (1.80)

28.0 (1.10)

44.0 (1.73)

66.4 (2.61)

128.0 (5.04)

232.3 (9.15)

34.9 (1.37) Dia.

3 Places 62.7 (2.47) Dia.

3 Places

22.2 (0.87) Dia.

4 Places

Removable Junction Box

242.0

(9.53)

222.3

(8.75)

148.5

(5.85)

116.6

(4.59)

47.1 (1.85)

52.1 (2.05)

69.1 (2.72)

130.1 (5.12)

230.1 (9.06)

280.1 (11.03)

330.1 (13.00)


151.8

(5.98)

185.4

(7.30)

219.0

(8.62)

52

20B-TD001F-EN-P


Frame 5 NEMA/UL Type 12 Stand-alone – 400…690V Only

25.4 (1.00)

105.5 (4.15)

609.6 (24.00)

558.8 (22.00)

Air

Outlet

1574.8

(62.00)

1543.0 ±1.5

(62.75 ±0.06)

1061.5

(41.79)

DANGER

REMOTE SOURCE(S) OF POWER.

DISCONNECT ALL SOURCES OF POWER

BEFORE OPENING THE DOOR.

DANGER

ELECTRICAL SHOCK HAZARD FROM

ENERGY STORAGE CAPACITORS.

VERIFY LOW VOLTAGE DISCHARGE

BEFORE SERVICING.

SEE INSTRUCTION MANUAL.

16.8 (0.66)

450.7

(17.75) Max.

425.5

(16.75)

287.0

(11.30)

140.0

(5.51)

13.5 (0.53) Dia.

4 Places (See Note A)

12.7 (0.50) Dia.

Lifting Holes

Note A:

Mount with 0.50 Inch UNC Grade 5 or Higher Screws or

M12 Material Class 5.6 or Higher Screws

Use Flat Washer with each Fastener

Air Inlet


Description

5 Stand-alone

Approx. Weight

(1)

kg (lbs.)

Drive Drive & Packaging

102.51 (226.0) 154.68 (341.0)

(1) Weights include HIM and Standard I/O.

20B-TD001F-EN-P

53


Frame 5 NEMA/UL Type 12 Flange Mount – 400…690V Only

500.0

(19.69)

219.5

(8.64)

196.5

(7.74)

11.0

(0.43)

478.0

(18.82)

12.7 (0.50) Dia. Lifting Holes - 4 Plcs.

Air

Outlet

1061.0

(41.77)

1039.0

(40.91)

SHLD

SHLD

127.6

(5.02)

449.6

(17.74)

BRAKE TERMINAL RATINGS

WIRE RANGE: 14-1/0 AWG (2.5-50 MM2)

TORQUE: 32 IN-LB (3.6 N-M)


GROUND TERMINAL RATINGS (PE)

WIRE RANGE: 6-1/0 AWG (18-35 MM2)



POWER & DC TERMINAL RATINGS

USE 75 C CU WIRE ONLY

WIRE RANGE: 4-3/0 AWG (18-70 MM2)



OUTPUT

6 MM HEX KEY

300 VDC EXT PWR SPLY TERM (PS+, PS-)

WIRE RANGE: 22-10 AWG (0.5-4 MM2)

TORQUE: 5.3 IN-LB (0.6 N-M)


INPUT AC

6 MM HEX KEY

DANGER

RISK OF ELECTRIC

SHOCK AND DEATH

DANGER

FIELD INSTALLED OPTIONS

11.0

(0.43)

303.6

(11.95)

2.3 (0.09)

Compressed

Gasket

97.0

(3.82)

42.0

(1.65)

Ground

M5 PEM Nut

194.0

(7.60)

53.2

(2.09)

5.5 (0.22) Dia. Holes for

Supplied Mounting Hardware

40 Plcs.

185.0

(7.30)

384.0

(15.12)


Approx. Weight

(1)

kg (lbs.)

Description Drive

5 Flange Mount 61.69 (136.0)


81.65 (180.0)

(1)


54

20B-TD001F-EN-P


Frame 5 Flange Mount Cutout

1039.0

(40.91)

4.00 (0.157) Dia. Holes (40 Places) in Minimum 14 GA. (1.9) Steel

Mounting Surface. Deburr Pilot Holes and Drive Cutout.

10.0

(0.39)

1026.5

(40.41)

948.5

(37.34)

870.5

(34.27)

792.5

(31.20)

714.5

(28.13)

636.5

(25.06)

558.5

(21.99)

480.5

(18.92)

402.5

(15.85)

324.5

(12.78)

246.5

(9.71)

168.5

(6.63)

90.5

(3.56)

458.0

(18.03)

Cutout

12.5

(0.49)

59.0

(2.32)

131.0

(5.16)

203.0

(7.99)

275.0

(10.83)

347.0

(13.66)

419.0

(16.50)

478.0

(18.82)


1019.0

(40.12)

10.0

(0.39)

20B-TD001F-EN-P

55


Frame 6 NEMA/UL Type 12 Stand-alone – 400…690V Only

24.1 (0.90)

123.6 (4.90)

711.3 (28.00)

663.1 (26.10)

1828.8

(72.00)

1795.2

(70.70)

1279.5

(50.40)

16.8 (0.66)

487.8

(19.20) Max.

8.0

(0.30)

283.3

(11.20)

13.5 (0.53) Dia.

4 Places (See Note A)

12.7 (0.50) Dia.

Lifting Holes

Note A:

Mount with 0.50 Inch UNC Grade 5 or Higher Screws or

M12 Material Class 5.6 or Higher Screws

Use Flat Washer with each Fastener

Air Inlet


Description

6 Stand-alone

Approx. Weight

(1)

kg (lbs.)

Drive Drive & Packaging

176.90 (390.0) 229.07 (505.0)

(1)


56

20B-TD001F-EN-P


Frame 6 NEMA/UL Type 12 Flange Mount – 400…690V Only

584.0

(23.00)

556.0

(21.90)

201.0

(7.90)

14.0

(0.60)

105.8

(4.17)

1100.0

(43.30)

1078.0

(42.40)

763.3

(30.0)

BR2 BR1 DC+ DCU

T1

V

T2

W

T3

PE

OUTPUT

USE 75C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)

PE R

L1

S

L2

T

L3

11.0

(0.43)

294.7

(11.60)

2.4 (0.10)

Compressed

Gasket

Ground

M5 PEM Stud

131.6

(5.20)

57.9

(2.30)

137.2

(5.40)

5.5 (0.22) Dia. Holes for

Supplied Mounting Hardware

44 Places

193.7

(7.60)

127.3

(5.00)

468.2

(18.40)


Approx. Weight

(1)

kg (lbs.)

Description Drive

6 Flange Mount 99.79 (220.0)


119.75 (264.0)

(1)


20B-TD001F-EN-P

57



4.00 (0.157) Dia. Holes (44 Places) in Minimum 14 GA. (1.9) Steel

Mounting Surface. Deburr Pilot Holes and Drive Cutout.

1078.0

(42.40)

12.0

(0.50)

1043.0

(41.10)

971.0

(38.20)

899.0

(35.40)

827.0

(32.60)

755.0

(29.70)

683.0

(26.90)

611.0

(24.10)

539.0

(21.20)

467.0

(18.40)

395.0

(15.60)

323.0

(12.70)

251.0

(9.90)

179.0

(7.00)

107.0

(4.20)

35.0

(1.40)

44.0

(1.70)

532.0

(20.90)

Cutout

122.0

(4.80)

200.0

(7.90)

278.0

(10.90)

356.0

(14.00)

434.0

(17.10)

512.0

(20.20)


58

1054.0

(41.5)

12.0

(0.50)

20B-TD001F-EN-P


Frame 7 IP20, NEMA/UL Type 1 Dimensions

514.4 (20.25)

477.3 (18.79)

440.2 (17.33)

PORT

MOD

NET A

NET B

1424.2

(56.07)

1447.8

(57.00)

1498.6

(59.00)

406.9 (16.02)

406.9

(16.02)

352.8

(13.89)

261.6

406.9

(12.30)

(10.30)

210.8

(8.30)

41.2 (1.62)

90.4 (3.56)

179.3 (7.06)

304.8 (12.00)

431.8 (17.00)

59.2

(2.33)

134.6

(5.30)


Approx. Weight kg (lbs.)

Drive

170 (375)


196 (433)

Lifting Holes

4 Places

20B-TD001F-EN-P

59


Frames 8 & 9 IP20, NEMA/UL Type 1 Dimensions

A

B

Depth

Drive

Catalog No.

20Bx365, 415, 481

20Bx535, 600, 730

A

(Behind Backplane)

254.0 (10.00)

381.0 (15.00)

B

(Total Depth)

889.0 (35.00)

1016.0 (40.00)

549.7

(21.64)

1463.0

(57.60)

2373.9

(93.46)

757.7

(29.83)



Frame

8

9

Drive

509 (1122)

526 (1159)


556 (1225)

603 (1262)

60

20B-TD001F-EN-P


Frame 10 IP20, NEMA/UL Type 1 Dimensions

AC Input Shown, for DC Input Dimensions use the Inverter (Left) Bay

889.0

(35.00)

2373.9

(93.46)

757.7

(29.83)

1267.7

(49.91)

503.7

(19.83)



Type Drive

DC Input

AC Input

468 (1032)

867 (1912)


515 (1135)

958 (2112)

20B-TD001F-EN-P

61


Frame 7 IP00, NEMA/UL Type Open Dimensions

514.4 (20.25)

477.3 (18.79)

440.2 (17.33)

!

DANGER

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

CAUTION

HOT SURFACES

TB11

25 AMPERES RMS

MAXIMUM PE

1424.2

(56.07)

1447.8

(57.00)

1498.6

(59.00)

REPLACE AFTER

SERVICING

+DC -DC

USE 75 COPPER WIRE ONLY

PE PE R-L1 S-L2 T-L3

TORQUE LARGE TERMINALS TO 10 N-m (87LB-IN)

U-M1 V-M2 W-M3

406.9 (16.02)

352.8

(13.89)

134.6

(5.30)

59.2

(2.33)



Drive

147 (324)


173 (382)

Lifting Holes

4 Places

62

20B-TD001F-EN-P


Frames 8 & 9 IP00, NEMA/UL Type Open Dimensions

757.7 (29.83)

145.3

(5.72)

256.8 (10.11)

104.4 (4.11)

A

C

153.2

(6.03)

274.3

(10.80)

B

See

Table

614.4 (24.19)

71.4 (2.81)

DC+

549.7

(21.64)

TB9

DANGER

DANGER

RISK OF SHOCK

SERVICING

DANGER

RISK OF SHOCK

SERVICING

TB11

25 AMPERES RMS

MAXIMUM TE

U

DC+ R

V W

S T DC-

GND

1524.0

(60.00)

2275.8

(89.60)

463.8

(18.26)

603.0

(23.74)

Drive

20Bx365, 415, 481

20Bx535, 600

20Bx730

A

254.0 (10.00)

381.0 (15.00)

381.0 (15.00)

B

345.4 (13.60)

345.4 (13.60)

400.8 (15.78)

C

599.4 (23.60)

726.4 (28.60)

781.8 (30.78)



Frame

8

9

Drive

384 (847)

401 (884)


431 (950)

448 (987)

1463.0

(57.60)

20B-TD001F-EN-P

63


Frames 8 & 9 Roll-In IP00, NEMA/UL Type Open Dimensions

DC+

1612.4

(63.48)

TB9

8 AMPERES RMS

MAXIMUM

DANGER

DANGER

RISK OF SHOCK

REPLACE AFTER

SERVICING

DANGER

DANGER

RISK OF SHOCK

SERVICING

TB11

25 AMPERES RMS

MAXIMUM

TE

U

DC+ R S

GND

V

W

T DC-

648.2 (25.52)

719.8 (28.34)

A

31.8

(1.24)

Drive

20Bx365, 415, 481

20Bx535, 600

20Bx730

A

574.8 (22.63)

574.8 (22.63)

630.2 (24.81)

45.2

(1.78)


8

9


Frame Drive

250 (552)

267 (589)


297 (655)

314 (692)

64

20B-TD001F-EN-P


Frames 8 & 9 Roll-In Mounting Considerations

Alternate Fan Locations

Typical Bracket

(May require additional anchoring for shipping)

Suggested Anchoring Point

(M10 Hardware Required)

Typical Fan Location

(2 Places - 1 Each Door)

Typical Rail Detail

107.4

(4.23)

D =

465.8 (18.34)

DANGER

DANGE R

REPLA CE AFTE RISK O F SHOC

SERVIC ING

58.9

(2.32)

Cable Access Plate

(2 Places)

108.0 x 158.8

(4.25 x 6.25)

19.1

(0.75)

196.9

(7.75)

TB9

8 AMPE RES RM

MAXIM UM

RISK O F SHOC

R

DANGE

SERVIC ING E AFTE REPLAC

TB11

ERES R MS

MAXIM 25 AMP UM

TE

Typical Air Inlet

(2 Places - 1 Each Door)

203.2…355.6 mm

(8.00…14.00 in.) Typical

Suggested Anti-Roll

Anchoring Point

DC Link Choke

Mounted Separately - Typical Placement Shown

Important: This information illustrates how an open roll-in style drive could be mounted in a user supplied enclosure. Illustrations are only intended to identify structural mounting points and hardware shapes. You must design and fabricate steel components based on the actual mounting configuration, calculated loads and enclosure specifications. Minimum thickness of all parts = 4.6 mm (0.18 in.).

20B-TD001F-EN-P

65


Frames 8 & 9 DC Link Choke Dimensions

19.1 (0.75)

16.0 x 9.7 (0.63 x 0.38)

4 Places

228.6

217.9

(8.58)

(9.00) Max.

179.8

(7.08)

215.9

(8.50) Max.

4.8

(0.19)

54.1

(2.13)

370.8 (14.60)

396.2 (15.60)

279.4 (11.00)

203.2 (8.00)

4.7 (0.19)

54.1

(2.13)

162.1

(6.38)

10.2 (0.40) Min.

Frame 8

14.2 (0.56)

218.4

(8.60)

188.0

(7.40)

101.6

(4.00)

342.9 (13.50)

304.8 (12.00)

50.8

(2.00) 25.4 (1.00)

50.8

(2.00)

287.0

(11.30)

214.4

(8.44)

35.3

(1.39)

L1

L2

L4

L3

Frame 9

66

20B-TD001F-EN-P


Frame 10 IP00, NEMA/UL Type Open

AC Input Shown, for DC Input Dimensions use the Inverter (Left) Bay

543.1

(21.38)

591.3

(23.28)

445.8

(17.55)

353.8

(13.93)

DANGER

DC+

TB9

8 AMPERES RMS

MAXIMUM

120

IN1

120 IN2

DANGER

DANGER

REPLACE AFTER

SERVICING

DANGER

REPLACE AFTER

SERVICING

DANGER

RISK OF SHOCK

SERVICING

TB11

25 AMPERES RMS

MAXIMUM PE

U V W

GND

TB10

120

IN1

120

IN2

120

IN1

120

IN2

TB10

8 AMPERES RMS

MAXIMUM

DANGER

RISK OF SHOCK

SERVICING

DANGER

GND

2275.8

(89.60)

252.7

(9.95)

475.0

(18.70)

757.7

(29.83)

1267.7

(49.91)

503.7

(19.83)



Type Drive

DC Input

AC Input

305 (672)

532 (1172)


352 (775)

623 (1372)

20B-TD001F-EN-P

67



5.8

(0.23)

508.0

(20.00)

489.0

(19.25)

127.0

(5.00)

1084.1

(42.68)

Cutout

477.3

(18.79)

54.1

(2.13)

Shading indicates approximate size of drive inside enclosure.

1422.4

(56.00)

1095.8

(43.14)

26 Required

4.3 (0.171) Dia. for 10-32 x 9.7 (0.38) Self-Tap

4.0 (0.159) for 10-32 x 9.7 (0.38) Threaded

127.0

(5.00)

75.4

(2.97)

5.8

(0.23)

Dimensions are in Millimeters and (Inches)

* Minimum dimension allowed – More space will improve fan effectiveness and heat dissipation.

Back of Enclosure

Drive

132.3 (5.21) *

68

20B-TD001F-EN-P


Frame 8 & 9 Flange Mount Cutout

152.4

(6.00)

583.7 (22.98)

553.5 (21.79)

203.2

(8.00)

152.4

(6.00)

5.6 (0.22)

20 Places

15.0 (0.59)

22.6 (0.89)

52.1 (2.05)

279.4

(11.00)


279.4

(11.00)

603.0

(23.74)

This cutout is only needed if recessing the choke

468.9

(18.46)

279.4

(11.00)

279.4

(11.00)

1471.9

(57.95)

1493.5

(58.80)

279.4

(11.00)

20B-TD001F-EN-P

69


Frame 10 Flange Mount Cutout – DC Input

22.9

(0.90)

152.4

(6.00)

508.0 (20.00)

355.6 (14.00)

22.9

(0.90)

37.8

(1.49)

38.1

(1.50)

52.1 (2.05)

553.5 (21.79)

279.4 (11.00) hole spacing,

5 places, both sides

1471.9

(57.95)

Inverter

152.4

(6.00)

152.4

(6.00)

381.0 (15.00)

32.3 (1.27)

39.9 (1.57)

7.6 (0.30)

Converter

1588.5

(62.54)

254.0 (10.00) hole spacing

5 places, both sides

Important: Backplate and extension are a single piece. Drive chassis can be removed from backplate to mount in user supplied IP54, NEMA/UL Type 12 enclosure

22.9 (0.90)

12.7 (0.50)

58.6 (2.31)

66.5 (2.62)

See Detail

70


Holes are for M6 self tapping screws.

558.3 (21.98)

543.3 (21.39)

*

414.7 (16.33)

363.7 (14.32)

*

271.2 (10.68)

*

127.7 (5.03)

*

Ref. (0.00)

15.7 (0.62)

*

Fan studs are installed in alternating directions. “ * ” indicates that the stud points-in, all others point-out.

Enclosure Wall

Fan Stud “Pointing-Out”

(Outside of Enclosure)

Fan Stud “Pointing-In”

(Inside of Enclosure)

*

* *

530.9 (20.90)

*

486.4 (19.15)

425.5 (16.75)

*

343.0 (13.50)

*

199.4 (7.85)

*

55.9 (2.20)

20B-TD001F-EN-P


PowerFlex 700 Packaged Drives

Product Description

PowerFlex 700 Packaged Drives are ideal for global Original Equipment Manufacturers (OEM) and end users with special installation needs. This program simplifies installation and start-up by allowing users to order drive packages that combine operator interface, control, communications and power options in pre-configured assemblies. Designed to meet customer demands for space savings, application flexibility and reliability, Packaged PowerFlex 700 AC drives offer a number of commonly requested pre-engineered options, as well as more complex custom-engineered packages.

Benefits

• Simplified installation and start-up by use of common options assembled at the factory.

• Drive functionality exceeds options offered with a standard drive.

• Multiple packaging options specific to customer needs.

• Pre-engineered options for easy order entry, consistent manufacturing, high quality and reduced deliveries.

• Selectable configurations to meet application requirements.

Features

• Standard PowerFlex 700 AC drives and drive-related options.

• Six pulse and multi-pulse.

• Tuned harmonic filters.

• Enclosure options: Type 1, Type 12 (fan and filter or convection/AC), and Type 4 (indoor).

• Pre-engineered options.

• Custom/engineered solutions.

• UL panel recognition from the factory for pre-engineered options.

Options

• Drive Input Protection

• Input/Output Contactors

• Input/Output Line Reactors

• Bypass

• Control Power

• Control Interface and Feedback

• Communication

• Human Interface Module (HIM)

• Motor Interface

• Door Mounted Operator Devices

Please contact your local distributor or sales office for product availability.

20B-TD001F-EN-P

71


Specifications

Control and Performance

Category

Agency Listings,

Certification or

Tests

Frames

0…4

230…480V 600V

✔ ✔

5…6 7…10

✔ ✔

Specification

✔

✔

✔

✔

✔

✔ ✔ ✔

✔

✔

✔

✔ ✔

EPRI /SEMIF47

ABS

LLoyd’s Register

RINA

II (2) G D

Listed to UL508C and CAN/CSA-C22.2 No. 14-05.

Packaged drives may be listed to UL508A

EC-Type-Examination Certificate TUV 05 ATEX 7153 for directive 94/9/EC: Safe turn off of certified ATEX motors used in Group II Category (2) GD potentially explosive atmospheres.

EPRI Quality Star Certificates SEMIF47.115 and SEMIF47.127 for SEMI F47 compliance, 480V units tested

American Bureau of Shipping MA Certificate 08-HS303172B/1-PDA for auxiliary services on AB Classed vessels and offshore platforms

Lloyd’s Register Type Approval Certificate 08 / 60015 (marine certification)

RINA Type Approval Certificate ELE283205CS (Registo Italiano Navale - marine certification)

Rockwell

Automation

Certifications

Designed to Meet

Applicable

Requirements

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

✔

Trentec

Tested by Trentec to be compliant with AC156 Acceptance Criteria for Seismic Qualification Testing of Nonstructural

Components and 2003 International Building Code for worst-case seismic level for USA excluding site class F

Certified by Rockwell Automation to be in conformity with the essential requirements of the applicable European

Directives and the standards referenced below have been applied:

2006/95/EC (Low Voltage Directive)

EN 50178 Electronic Equipment for use in Power Installations

2004/108/EC (EMC Directive)

EN 61800-3 Adjustable Speed electrical power drive systems - Part 3: EMC requirements and specific test methods.

Certified by Rockwell Automation to be in conformity with the requirements of the applicable Australian legislation and the standards referenced below:

IEC 61800-3

N223

✔ ✔ ✔

CMAA Specification #70 (Crane Manufacturers of America Association)

✔ ✔ ✔

NFPA 70 - US National Electrical Code

✔ ✔ ✔

NEMA ICS 7.1 - Safety Standards for Construction and Guide for Selection, Installation, and Operation of Adjustable Speed Drive Systems

✔ ✔ ✔

IEC 61800-2 Adjustable Speed Electrical Power Drive Systems - Part 2: General Requirements - Rating specifications for low voltage adjustable frequency AC power drive systems.

Category

Protection

Environment

Specification

Drive

AC Input Overvoltage Trip:

AC Input Undervoltage Trip:

Bus Overvoltage Trip:

Bus Undervoltage Shutoff/Fault:

Nominal Bus Voltage:

All Drives

Heat Sink Thermistor:

Drive Overcurrent Trip

Software Overcurrent Trip:

Hardware Overcurrent Trip:

Line transients:

Control Logic Noise Immunity:

Power Ride-Thru:

Logic Control Ride-Thru:

Ground Fault Trip:

Short Circuit Trip:

Altitude:

Maximum Surrounding Air Temperature without

Derating - IP20, NEMA/UL Type Open:

Frames 0…6

Frames 7…10

Storage Temperature (all const.):

Atmosphere:

Relative Humidity:

Shock:

Vibration:

200-

208V

285VAC

120VAC

405VDC

153VDC

281VDC

240V 380/400V

285VAC

138VAC

405VDC

153VDC

324VDC

570VAC

233VAC

810VDC

305VDC

540VDC

Monitored by microprocessor overtemp trip

200% of rated current (typical)

220…300% of rated current (dependent on drive rating) up to 6000 volts peak per IEEE C62.41-1991

Showering arc transients up to 1500V peak

15 milliseconds at full load

0.5 seconds minimum, 2 seconds typical

Phase-to-ground on drive output

Phase-to-phase on drive output

1000 m (3300 ft) max. without derating

480V

570VAC

280VAC

810VDC

305VDC

648VDC

600V

Frames 0…4

716VAC

345VAC

1013VDC

381VDC

810VDC

600/690V

Frames 5…6

818VAC

345VAC

1162VDC

437VDC

932VDC

0 to 50 degrees C (32 to 122 degrees F), typical. See pages

33

through 36

for exceptions.

0 to 40 degrees C (32 to 104 degrees F) for chassis (heatsink)

0 to 65 degrees C (32 to 149 degrees F) for control (front of backplane)

–40 to 70 degrees C (–40 to 158 degrees F)

Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust.

If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

5 to 95% non-condensing

15G peak for 11ms duration (

±1.0 ms)

0.152 mm (0.006 in.) displacement, 1G peak

72

20B-TD001F-EN-P


Category

Environment

(continued)

Specification

Sound:

Electrical

Control

Voltage Tolerance:

Input Frequency Tolerance:

Input Phases:

Displacement Power Factor:

Efficiency:

Maximum Short Circuit Rating:

Actual Short Circuit Rating:

Method:

Carrier Frequency:

Output Voltage Range:

Output Frequency Range:

Frequency Accuracy

Digital Input:

Analog Input:

Frequency Control:

Encoder

Type:

Supply:

Quadrature:

Duty Cycle:

Requirements:

20B-TD001F-EN-P

Speed Control:

Torque Regulation:

Selectable Motor Control:

Stop Modes:

Accel/Decel:

Intermittent Overload:

Current Limit Capability:

Electronic Motor Overload Protection:

Digital/Analog Input Latency

5

6

3

4

1

2

Frame

0

Fan Speed

30 CFM

30 CFM

50 CFM

120 CFM

190 CFM

200 CFM

300 CFM

Sound Level

58 dB

59 dB

57 dB

61 dB

59 dB

71 dB

72 dB

Note: Sound pressure level is measured at 2 meters.

7

8

9

10 Inverter

756 CFM

1200 CFM

2800 CFM

1850 CFM

74 dB

78 dB

82 dB

78 dB

10 Converter 1200 CFM 78 dB

See page 75

for full power and operating range.

47…63 Hz.

Three-phase input provides full rating for all drives. Single-phase operation provides 50% of rated current (see page 32 ).

Frames 0…7: The drive can be supplied as 6 pulse or 18 pulse in an engineered package.

0.98 across entire speed range.

97.5% at rated amps, nominal line volts.

200,000 Amps symmetrical.

Determined by AIC rating of installed fuse/circuit breaker.

Sine coded PWM with programmable carrier frequency. Ratings apply to all drives (refer to the Derating Guidelines in the PowerFlex

Reference Manual). The drive can be supplied as 6 pulse or 18 pulse in a configured package.

2, 4, 8 & 10 kHz. Drive rating based on 4 kHz (see pages 33

through 39 for exceptions).

0 to rated motor voltage

Standard Control – 0 to 400 Hz., Vector Control – 0 to 420 Hz

Within

±0.01% of set output frequency.

Within

±0.4% of maximum output frequency.

Speed Regulation - w/Slip Compensation (Volts per Hertz Mode)

0.5% of base speed across 40:1 speed range, 40:1 operating range

10 rad/sec bandwidth

Speed Regulation - w/Slip Compensation (Sensorless Vector Mode)



Speed Regulation - w/Feedback (Sensorless Vector Mode)



Speed Regulation - w/o Feedback (Vector Control Mode)



Speed Regulation - w/Feedback (Vector Control Mode)



Torque Regulation - w/o Feedback

±5%, 600 rad/sec bandwidth

Vector

Vector

Vector

Vector

Vector

Standard

Standard

Vector

Torque Regulation - w/Feedback

±2%, 2500 rad/sec bandwidth

Vector

Sensorless Vector with full tuning. Standard V/Hz with full custom capability. PF700 adds Vector Control.

Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S-curve.

Two independently programmable accel and decel times. Each time may be programmed from 0…3600 seconds in 0.1 second increments.

110% Overload capability for up to 1 minute, 150% Overload capability for up to 3 seconds

Proactive Current Limit programmable from 20…160% of rated output current. Independently programmable proportional & integral gain.

Class 10 protection with speed sensitive response. Investigated by U.L. to comply with N.E.C. Article 430. U.L. File E59272, volume

12.

Signal

Digital Input Start

Stop

Motor Control

FVC

SVC

FVC

SVC

FVC

Latency

Min.

8.4 ms

9.2 ms

10.0 ms

10.0 ms

772

μs

Max

10.4 ms

16.0 ms

12.4 ms

12.0 ms

1.06 ms

Typical

8.4 ms

9.2 ms

10.4 ms

10.4 ms

840

μs

Analog Input Torque

(at 4 kHz PWM)

Torque

(at 2 kHz PWM)

FVC 1.008 ms 1.46 ms 1.256 ms

Speed

Speed

FVC

SVC

4.6 ms

4.8 ms

8.6 ms

12.4 ms

Incremental, dual channel

12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter, 250 kHz maximum.

90

°, ±27 degrees at 25 degrees C.

50%, +10%

4.8 ms

6.4 ms

Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), 8…15V DC output (4…6V DC when jumpers are in 5V position), single-ended or differential and capable of supplying a minimum of 10 mA per channel. Maximum input frequency is 250 kHz. The Encoder Interface Board accepts 12V DC square-wave with a minimum high state voltage of 7.0V DC. With the jumpers in the 5V position, the encoder will accept a 5V DC square-wave with a minimum high state voltage of 3.0V DC. In either jumper position, the maximum low state voltage is 0.4V DC.

73


Watts Loss (Rated Load, Speed & PWM)

(1)

IP20, NEMA/UL Type 1 – Frames 0…6

Voltage ND Hp/kW

240V

400V

480V

600V

40

50

60

75

15

20

25

30

3

5

7.5

10

1

2

132

0.5

55

55

90

110

22

30

37

45

0.37

0.75

1.5

2.2

4

5.5

7.5

11

15

18.5

40

50

60

75

100

15

20

25

30

2

3

0.5

1

5

7.5

10

20

25

30

40

5

7.5

10

15

2

3

0.5

1

100

125

150

200

50

60

75

100

125

150

External Watts

492

568

722

821

226

303

339

357

46

78

115

134

1930

11

19

31

357

492

568

722

821

1130

1402

1711

11

19

31

46

78

115

134

226

303

339

276

354

602

780

860

1132

1296

1716

1837

9

22

38

57

97

134

192

260

291

324

459

59

83

109

177

9

14

25

41

1130

1402

1711

1930

569

630

1053

1467

1400

1668

Internal Watts

117

148

207

286

99

91

102

103

46

87

79

84

583

42

44

45

286

397

443

493

103

117

148

207

46

87

79

84

42

44

45

99

91

102

107

138

200

277

418

92

82

96

96

37

39

39

41

82

74

77

83

95

95

109

83

75

77

93

37

40

40

42

397

443

493

583

141

195

308

407

500

612

Total Watts Loss

326

394

441

459

610

717

930

1107

93

164

194

218

2513

53

63

76

459

610

717

930

1107

1527

1845

2204

53

63

76

93

164

194

218

326

394

441

368

436

698

876

967

1270

1496

1993

2255

46

61

77

98

179

208

269

343

385

419

569

142

157

186

270

46

54

65

83

1527

1845

2204

2513

710

825

1361

1874

1900

2280

74


Voltage ND Hp

480V

600V

200

75

100

125

150

75

100

125

150

External Watts

873

1237

1563

1874

2100

1091

1537

1584

1895

Internal Watts

413

270

337

316

385

234

290

282

330

Total Watts Loss

1107

1527

1845

2204

2513

1361

1874

1900

2280


Hp Rating

Voltage

ND

400/480V 7 250

250

8 300

350

400

450

500

9 600

10 700

HD

200

400

450

500

600

250

250

300

350

Dissipation (Watts)

AC Input

External Internal Total

3422 514 3936

4224

3125

3588

4284

4850

5278

8740

8595

618

569

681

850

1000

2010

2270

2339

4842

3694

4269

5133

5850

7288

11010

10934

DC Input

External Internal Total

3098 497 3595

3848

2698

3091

3692

4178

4506

7752

7470

599

547

655

816

965

1969

2218

2280

4447

3245

3746

4510

5143

6475

9970

9750

(1) Worst case condition including Vector Control board, HIM and Communication Module.

20B-TD001F-EN-P


Voltage Tolerance

Drive Rating

200…240

380…480

500…600

(Frames 0…4 Only)

500…690

(Frames 5 & 6 Only)

380

400

480

600

Nominal Line Voltage Nominal Motor Voltage Drive Full Power Range Drive Operating Range

200 200* 200…264 180…264

208

240

208

230

208…264

230…264

342…528 380*

400

460

575*

380…528

400…528

460…528

575…660 432…660

600

690

575*

690

575…660

690…759

475…759

475…759

Drive Full Power Range = Nominal Motor Voltage to Drive Rated Voltage +10%.

Rated current is available across the entire Drive Full Power Range

Drive Operating Range = Lowest* Nominal Motor Voltage –10% to Drive Rated Voltage +10%.

Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage

Derated Power Range

Full Power Range

Drive Operating Range

Nominal Motor Voltage -10%

Nominal Motor Voltage

Drive Rated Voltage

Drive Rated Voltage +10%

Actual Line Voltage (Drive Input)

Example:

Calculate the maximum power of a 5 Hp, 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input.

• Actual Line Voltage / Nominal Motor Voltage = 74.3%

• 74.3%

× 5 Hp = 3.7 Hp

• 74.3%

× 60 Hz = 44.6 Hz

At 342V Actual Line Voltage, the maximum power the 5 Hp, 460V motor can produce is

3.7 Hp at 44.6 Hz.

5 Hp

3.7 Hp

342V

460V

Actual Line Voltage (Drive Input)

480V

528V

Derating Guidelines

Altitude and Efficiency

Frame Type

All Altitude

Derate

100%

90%

80%

70%

0 1,000 2,000 3,000

Altitude (m)

4,000 5,000 6,000

20B-TD001F-EN-P

Frame Type

All Efficiency

(typical)

Derate

100

95 vs. Speed

90

85

80

75 vs. Load

10 20 30 40 50 60 70

% Speed/% Load

80 90 100

75


Ambient Temperature/Load

240V AC

Power Rating

Derating

ND Hp HD Hp

240 Volt

Cont.

Amps

0.5…5.0

0.33…3.0 2.2…15.3 None

2 kHz

10…15 7.5…10 28…42 None

25

40

60

100

20

30

50

75

4 kHz 6 kHz 8 kHz

70

104 (80)

154 (130)

260 (205)

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40 50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

10 kHz

Power Rating

ND Hp HD Hp

240 Volt

7.5

5.0

Cont.

Amps

22

Derating

2 kHz

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80


90

20 15 52

50

45

40

35

30

25

20

40 50 60 70 80


90

30 25 80

50

45

40

35

30

25

20

40 50 60 70 80


90

50 40 130 (104)

50

45

40

35

30

25

20

40 50 60 70 80


90

75 60 192 (154)

50

45

40

35

30

25

20

40 50 60 70 80


90

10 kHz

100

100

100

100

100

76

20B-TD001F-EN-P


400V AC

Power Rating

ND kW HD kW

Cont.

Amps

Derating

2 kHz

400 Volt

0.37…7.5 0.25…5.5 1.3…15.4 None

15

22

37

55

90

132

11 30

18.5

43

4 kHz 6 kHz 8 kHz

50

45

40

35

30

25

20

40

None

50 60 70 80


90 100

30

45

75

110

72

105 (85)

170 (140)

260 (205)

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40 50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

10 kHz

Power Rating

ND kW HD kW

400 Volt

11 7.5

Cont.

Amps

18.5

30

45

75

110

280

300

350

400

500

160

180

200

240

15

22

37

55

90

240

280

300

350

400

150

180

180

200

Derating

2 kHz 4 kHz 6 kHz 8 kHz

22

50

45

40

35

30

25

20

40 50 60 70 80


37

50

45

40

35

30

25

20

40 50 60 70 80


56

50

45

40

35

30

25

20

40 50 60 70 80


85 (72)

50

45

40

35

30

25

20

40 50 60 70 80


140 (105)

50

45

40

35

30

25

20

40 50 60 70 80


205 (170)

50

45

40

35

30

25

20

40

292 (263)

325 (325)

365 (325)

415 (365)

481 (415)

535 (481)

600 (535)

730 (600)

875 (700)

50 60 70 80


see 480 Volt,

292 (263) Amp on page 78

see 480 Volt,

325 (325) Amp on page 79

see 480 Volt,

365 (325) Amp on page 79

see 480 Volt,

415 (365) Amp on page 79

see 480 Volt,

481 (415) Amp on page 79

see 480 Volt,

535 (481) Amp on page 79

see 480 Volt,

600 (535) Amp on page 79

see 480 Volt,

730 (600) Amp on page 79

see 480 Volt,

875 (700) Amp on page 79

90

90

90

90

90

90

10 kHz

100

100

100

100

100

100

20B-TD001F-EN-P

77


480V AC

Power Rating

Derating

ND Hp HD Hp

480 Volt

Cont.

Amps

0.5…10 0.33…7.5 1.1…14 None

2 kHz

20

30

50

75

125

200

15

25

27

40

4 kHz 6 kHz 8 kHz

50

45

40

35

30

25

20

40

None

50 60 70 80


90 100

40

60

100

150

65

96 (77)

156 (125)

248 (180)

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

10 kHz

Power Rating

ND Hp HD Hp

480 Volt

15 10

Cont.

Amps

22

Derating

2 kHz

50

45

40

35

30

25

20

40

25 20 34

50

45

40

35

30

25

20

40

40 30 52

50

45

40

35

30

25

20

40

60 50 77 (65)

50

45

40

35

30

25

20

40

100 75 125 (96)

50

45

40

35

30

25

20

40

150 125 180 (156)

50

45

40

35

30

25

20

40

250 200 292 (263)

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

10 kHz

100

100

100

100

100

100

100

78

20B-TD001F-EN-P


Power Rating

ND Hp HD Hp

480 Volt

250 250

Cont.

Amps

325 (325)

Derating

2 kHz

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80


90

350 300 415 (365)

50

45

40

35

30

25

20

40 50 60 70 80


90

450 400 535 (481)

50

45

40

35

30

25

20

40 50 60 70 80


90

600 500 730 (600)

50

45

40

35

30

25

20

40 50 60 70 80


90

10 kHz

100

100

100

100

Power Rating

ND Hp HD Hp

480 Volt

300 250

Cont.

Amps

365 (325)

Derating

2 kHz

50

45

40

35

30

25

20

40 50

4 kHz 6 kHz 8 kHz

60 70 80


90

400 350 481 (415)

50

45

40

35

30

25

20

40 50 60 70 80


90

500 450 600 (535)

50

45

40

35

30

25

20

40 50 60 70 80


90

700 600 875 (700)

50

45

40

35

30

25

20

40 50 60 70 80


90

10 kHz

100

100

100

100

20B-TD001F-EN-P

79


600V AC

Power Rating

Derating

ND Hp HD Hp

Cont.

Amps

600 Volt

1.0…2.0

0.5…1.0

1.7…2.7

None

2 kHz

5.0

10

20

30

50

75

3.0

7.5

15

25

40

60

6.1

11

22

32

52

77 (63)

4 kHz 6 kHz 8 kHz

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

50 60 70 80


90 100

10 kHz

Power Rating

ND Hp HD Hp

600 Volt

3.0

2.0

Cont.

Amps

3.9

Derating

2 kHz

50

45

40

35

30

25

20

40

7.5

5.0

9

50

45

40

35

30

25

20

40

15 10 17

50

45

40

35

30

25

20

40

25 20 27

50

45

40

35

30

25

20

40

40 30 41

50

45

40

35

30

25

20

40

60 50 62

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

50 60 70 80


90

100 75 99 (77)

50

45

40

35

30

25

20

40 50 60 70 80


90

10 kHz

100

100

100

100

100

100

100

80

20B-TD001F-EN-P


Power Rating

ND Hp HD Hp

600 Volt

125 100

Cont.

Amps

125 (99)

Derating

2 kHz

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80


90

10 kHz

100

Power Rating

ND Hp HD Hp

600 Volt

150 125

Cont.

Amps

144 (125)

Derating

2 kHz

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80


90

10 kHz

100

690V AC

Power Rating

ND kW HD kW

Cont.

Amps

690 Volt

45…55 37.5…45 52…60

(46…52)

Derating

2 kHz

None

90

132

4 kHz 6 kHz 8 kHz

75

110

98 (82)

142 (119)

50

45

40

35

30

25

20

40

50

45

40

35

30

25

20

40

50 60 70 80


90 100

50 60 70 80


90 100

10 kHz

Power Rating

ND kW HD kW

690 Volt

75 55

Cont.

Amps

82 (60)

Derating

2 kHz

50

45

40

35

30

25

20

40

110 90 119 (98)

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80


90

50 60 70 80


90

10 kHz

100

100

20B-TD001F-EN-P

81

PowerFlex, Zero Stacking, Force Technology, DriveExplorer, DriveTools SP, DPI and PanelView are trademarks of Rockwell Automation.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

www.rockwellautomation.com

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Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

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20B-TD001F-EN-P – July, 2009

Supersedes 20B-TD001E-EN-P dated January 2008 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Printed in USA.

Allen-Bradley powerflex 700 Technical Data Manual

PowerFlex 700 Adustable Frequency

AC Drive

Product Overview

Table of Contents

Reference Materials

Standard Drives Program

Flexible Packaging and Mounting

°

Space Saving Hardware Features

Easy to Use Human Interface Tools

Outstanding Control and Performance

Drives Features

Unsurpassed Capability in Network Communications

Catalog Number Explanation

Factory Installed Options

User Installed Options

Isolation Transformers

Input/Output Line Reactors

Installation Considerations

Power Wiring

DC Input AC Input

Single-Phase Input Power

Terminal Blocks

Typical Terminal Block Location

Typical Terminal Block Locations (continued)

Typical Terminal Block Locations (continued)

Power Terminals

Fan Circuit Power Supply

Additional Frame 10 Wiring Requirement for IP00 AC Input Drives

Control Terminals

Encoder Terminal Block (Vector Control Option Only)

Hardware Enable Circuitry (Vector Control Option Only)

I/O Wiring Examples – Standard & Vector Control Options

Cable Recommendations

Cable Types Acceptable for 200…600 Volt Installations

Power Ratings and Branch Circuit Protection

Single-Phase Power Ratings

Three-Phase Power Ratings and Circuit Protection

Maximum Motor Cable Lengths

For both devices, power dissipation in the damping resistor limits maximum cable length.

Mounting

Operating Temperatures

Minimum Mounting Clearances

PowerFlex 700 Frames

Approximate Dimensions

Frames 0…3 (0 Frame Shown)

Frame 4

Frame 5

Frame 6

Bottom View Dimensions

Frame 5 NEMA/UL Type 12 Stand-alone – 400…690V Only

Frame 5 NEMA/UL Type 12 Flange Mount – 400…690V Only

Frame 5 Flange Mount Cutout

Frame 6 NEMA/UL Type 12 Stand-alone – 400…690V Only

Frame 6 NEMA/UL Type 12 Flange Mount – 400…690V Only

Frame 6 Flange Mount Cutout

Frame 7 IP20, NEMA/UL Type 1 Dimensions

Frames 8 & 9 IP20, NEMA/UL Type 1 Dimensions

Frame 10 IP20, NEMA/UL Type 1 Dimensions

Frame 7 IP00, NEMA/UL Type Open Dimensions

Frames 8 & 9 IP00, NEMA/UL Type Open Dimensions

Frames 8 & 9 Roll-In IP00, NEMA/UL Type Open Dimensions

Frames 8 & 9 Roll-In Mounting Considerations

Frames 8 & 9 DC Link Choke Dimensions

Frame 10 IP00, NEMA/UL Type Open

Frame 7 Flange Mount Cutout

Frame 8 & 9 Flange Mount Cutout

Frame 10 Flange Mount Cutout – DC Input

PowerFlex 700 Packaged Drives

Product Description

Specifications

Control and Performance

Watts Loss (Rated Load, Speed & PWM)

Voltage Tolerance

Derating Guidelines

Altitude and Efficiency

Ambient Temperature/Load

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