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PowerFlex® 70
TECHNICAL DATA
ADJUSTABLE FREQUENCY AC DRIVES
PowerFlex 70 Technical Data
Product Overview
PowerFlex® 70 drives are designed to worldwide standards providing out-of-the-box performance around the globe. Available ratings include: 0.5 to 25 Hp output at 240V ac input, 0.5 to 50 Hp output at 480V ac input, 0.5 to 50 Hp output at 600V ac input.
The PowerFlex 70 drive can be used with a full featured LCD Human Interface
Module, which provides multilingual text for startup, metering, programming and troubleshooting.
The PowerFlex 70 can be programmed for either Volts per Hertz, Sensorless Vector or
Vector Control with FORCE™ Technology to cover a wide range of applications from fans to extruders.
Optional internal communication modules provide fast and efficient control and/or data exchange with host controllers over popular interfaces. These interfaces include:
DeviceNet™, EtherNet, ControlNet™, Remote I/O, Serial Communications and other open control and communication networks. PC tools such as DriveExplorer™ and
DriveTools™ SP assist with programming, monitoring, and troubleshooting the
PowerFlex 70.
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
Standard Drives Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cable Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Single-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Ratings and Branch Circuit Protection. . . . . . . . . . . . . . . . . .
Maximum Motor Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PowerFlex 70 Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PowerFlex 70 Configured Drives . . . . . . . . . . . . . . . . . . . . . . . . . . .
Standard Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Derating Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Reference Materials
For additional PowerFlex 70 data and general drive information, refer to the following publications:
Title
PowerFlex 70 User Manual
PowerFlex Reference Manual
Publication
20A-UM001…
PFLEX-RM001…
Wiring and Grounding Guidelines for PWM AC Drives
Preventive Maintenance of Industrial Control and Drive System Equipment
DRIVES-IN001…
DRIVES-TD001…
Safety Guidelines for the Application, Installation and Maintenance of Solid State Control SGI-1.1
Available Online at . . .
www.rockwellautomation.com
/literature
For other information, contact Allen-Bradley Drives Technical Support:
Title
Allen-Bradley Drives Technical Support
Online at . . .
www.ab.com/support/abdrives
2
PowerFlex 70 Technical Data
Standard Drives Program
Flexible Packaging and Mounting
IP20, NEMA/UL Type 1 – For conventional mounting inside or outside a control cabinet. Conduit plate is vertically removable for easy installation and replacement without disturbing conduit.
IP66, NEMA/UL Type 4X/12 (Indoor Use) – For mounting directly in the production environment. Listed by UL to resist dust, dirt, etc. and to survive high pressure water spray. Also certified by NSF International to assure conformity with international food equipment standards.
Flange Type – For mounting heatsink through back of an enclosure, thus removing a large portion of the heat inside a cabinet. The backside is rated IP66, NEMA/UL Type 4X/12 for both indoor and outdoor use.
Zero Stacking
™
- Drives can be mounted directly next to one another with no reduction of ambient temperature rating
(50
°
C for IP20, NEMA/UL Type 1 and Flange Mount; 40
°
C for IP66, NEMA/UL Type 4X/12).
Space Saving Hardware Features
Integral EMC Filtering provides a compact, all-in-one package solution for meeting EMC requirements, including CE in Europe.
Integral Dynamic Brake Transistor delivers a cost-effective means of switching regenerative energy without costly external chopper circuits.
Internal Dynamic Brake Resistor requires no extra panel space, and supplies a large amount of braking torque for short periods.
Easy to Use Human Interface Tools
• PowerFlex 7-Class LCD Human Interface Modules provide:
- Large and easy to read 7 line x 21 character backlit display
- Variety of languages (English, French, German, Italian, Spanish, Portuguese, Dutch)
- Alternate function keys for shortcuts to common tasks
- “Calculator-like” number pad for fast and easy data entry (Full Numeric version only)
- Control keys for local start, stop, speed, and direction
- Remote versions for panel mount applications
• PC-based Configuration tools include:
- DriveExplorer™ and DriveExplorer Lite: A simple and flexible “On-line” tool for monitoring and configuration while connected to a drive.
- DriveTools™ SP: A suite of software tools which provide an intuitive means for programming, troubleshooting and maintaining Allen-Bradley AC and DC drives.
• For simplified AC drive start-up and reduced development time, we’ve integrated Allen-Bradley PowerFlex drive configuration with RSLogix™ 5000 software. This single-software approach simplifies parameter and tag programming while still allowing stand-alone drive software tool use on the factory floor.
3
PowerFlex 70 Technical Data
Outstanding Control and Performance
Vector Control with FORCE™ Technology
➊ provides outstanding torque and speed regulation, with or without encoder feedback.
Sensorless Vector Control develops high torque over a wide speed range, and adapts to individual motor characteristics.
Drives Features
Fast acting Current Limit and Bus Voltage Regulation result in maximum acceleration and deceleration without tripping.
Flying Start delivers smooth connection into rotating loads, regardless of commanded direction, without the need for any speed feedback device.
PI Control can eliminate the need for a separate process loop controller.
Inertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy stored in high inertia, low friction loads.
User Sets, allowing up to three complete sets of parameter data, can be individually loaded for different batch processes.
Slip compensation delivers minimum of 0.5% open loop speed regulation across a wide speed range, eliminating the need for speed feedback devices in some applications.
Safe Off Option
➊
, the first offering available within the DriveGuard
™
series of safety solutions, prevents a drive from delivering rotational energy to motors by integrating a safety circuit with the drive’s power switching signals. This solution meets EN 954-1, Category 3.
Droop Control
➊ for load sharing applications.
Sleep/Wake Control
➊ for analog control of start and stop.
➊ Feature available for Enhanced Control only.
Unsurpassed Capability in Network Communications
PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI™ communication adapters, offering the following benefits:
Description
✔ ✔ ✔
✔ ✔ ✔ ✔
✔ ✔
✔ ✔
Unconnected Messaging
permits other network devices (e.g. PanelView) to communicate directly to a drive without routing the communication through the network scanner.
✔
Adapter Routing
-- Plug PC into one drive and talk to other Allen-Bradley drives on same network, without being routed through the network scanner.
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Access to 100% of all parameters
over the network.
✔ ✔ ✔ ✔ ✔
AutoBaud
capability makes initial connections less problematic.
✔
Change Of State
significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for each node (Example: “reference must change by more than 5%”).
Peer Control
provides master slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer), which can also significantly reduce network traffic.
✔
Automatic Device Replacement (ADR)
saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings.
✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔
Flexible Fault Configuration
– Adapters can be programmed to take fault based actions such as ramp to stop, cost to stop, and hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem (broken cable etc.) versus a network idle condition
(PLC set to “Program”).
4
PowerFlex 70 Technical Data
Catalog Number Explanation
1-3
20A
a
4 5-7 8
B 2P2 A
b c d a
Drive
Type
PowerFlex 70
Code
20A
Code
B
C
D
E
b
Voltage Rating
Voltage
240V ac
400V ac
480V ac
600V ac
Ph.
3
3
3
3
Code
2P2
4P2
6P8
9P6
015
022
028
042
054
070
c1
ND Rating
208V, 60 Hz Input
Amps
2.5
4.8
7.8
11
17.5
25.3
32.2
43
62.1
78.2
kW (Hp)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
Code
2P2
4P2
6P8
9P6
015
022
028
042
054
070
c2
ND Rating
240V, 60 Hz Input
Amps
2.2
22
28
42
54
70
4.2
6.8
9.6
15.3
kW (Hp)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
9
3
e
Position Number
10 11
A
f
Y
g
022
030
037
043
060
072
Code
1P3
2P1
3P5
5P0
8P7
011
015
c3
ND Rating
400V, 50 Hz Input
Amps
1.3
2.1
3.5
5.0
8.7
37
43
60
72
11.5
15.4
22
30
kW (Hp)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
12
Y
h
022
027
034
040
052
065
Code
1P1
2P1
3P4
5P0
8P0
011
014
c4
ND Rating
480V, 60 Hz Input
Amps
1.1
2.1
3.4
5.0
8.0
34
40
52
65
11
14
22
27
kW (Hp)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
13
N
i
14
N
j
15
C
k l
16
0
c5
Code
0P9
1P7
2P7
3P9
6P1
9P0
011
017
022
027
032
041
ND Rating
600V, 60 Hz Input
Amps
0.9
1.7
2.7
3.9
6.1
9.0
11
17
22
27
32
41
kW (Hp)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
052 52 37 (50)
CE certification testing has not been performed on 600V class drives.
Code
A
C
F
G
L
M
d
Enclosure
Enclosure
Panel Mount - IP 20, NEMA/UL
Type 1
Wall/Machine Mount = IP66,
NEMA/UL Type 4X/12 for indoor use only
Flange Mount - Front Chassis =
IP 20, NEMA/UL Type 1; Rear
Heatsink = IP66, NEMA/UL
Type 4X/12 for indoor/outdoor use
Wall/Machine Mount - IP54,
NEMA/UL Type 12
Flange Mount with Conformal
Coat
Panel Mount with Conformal
Coat
Code
0
3
5
8
e
HIM
Interface Module
Blank Cover
Full Numeric LCD
Prog. Only LCD
Wireless Interface Module -
IP66, NEMA/UL Type 4X/12
Only
5
PowerFlex 70 Technical Data
1-3
20A
a
Code
A
N
C
4 5-7 8
B 2P2 A
b c d f
Documentation
Type
English User Manual and Multi-
Language Quick Start
No Manual
Chinese Documentation
Code
Y
g
Brake IGBT w/Brake IGBT
Y e s
Code
Y
N
h
Internal Brake Resistor w/Resistor
Y e s
N o
9
3
e
Position Number
10 11
A
f
Y
g i
Code
A
N
Emission Class
Rating
Filtered
A & B Frames (Optional)
C, D, & E Frames (Standard)
Not Filtered
A & B Frames (Optional)
C, D, & E Frames
600V Frames A through D available only without filter (Cat. Code N). 600V Frame E available only with filter (Cat. Code A).
Increases size to Frame B.
Code
B
C
R
S
D
E
N
j
Comm Slot
Version
BACnet
ControlNet (Coax)
DeviceNet
EtherNet/IP
R I O
RS485 DF1
None
12
Y
h
13
N
i
14
N
j
15
C
k l
16
0
k
Code
N
C
Control & I/O
Control
Standard
Enhanced
Safe-Off
N/A
No
G Enhanced Yes
Not available as factory installed option for
600V ratings.
Code
N
0
1
l
Feedback
Feedback
NA - Standard Control
No Feedback - Enhanced
Control
5V/12V Encoder w/Enhanced
Control
6
PowerFlex 70 Technical Data
Factory Installed Options
Conformal Coat
Printed circuit boards are coated with HumiSeal 1B73 acrylic coating to provide improved resistance to dust and moisture.
Consult factory for additional details.
Description
Flange Mount
Front: IP20, NEMA/UL Type 1
Back/Heatsink: IP66, NEMA/UL Type 4X/12 with Conformal Coat
Cat. Code
L
Panel Mount
IP20, NEMA/UL Type 1 with Conformal
Coat
M C
D
A
B
E
D
E
B
C
Human Interface and Wireless Interface Modules (Pos. e)
IP20, NEMA/UL Type 1 and Flange Type Drives
Cat. Code: 0
No HIM (Blank Plate)
Cat. Code: 3
LCD Display, Full
Numeric Keypad
Cat. Code: 5
LCD Display,
Programmer Only
IP66, NEMA/UL Type 4X/12 Drives (Position e)
Cat. Code: 0
No HIM (Blank)
Cat. Code: 5
LCD Display, Programmer Only
Cat. Code: 3
LCD Display, Full Numeric Keypad
Cat. Code: 8
Wireless Interface Module
Documentation
Description
English User Manual, Multi-Language Quick Start
No User Manual
Cat. Code
(Position f)
A
N
Internal Dynamic Brake Resistors
Drive Input
Voltage
200…240V ac
380…480V ac
600V ac
Brake Resistance
Ω
62
22
115
62
115
B
C
D
E
E
A
C
D
A
B
A
B
C
D & E
Frame
Cat. Code
(Position h)
Y
Y
Y
Y
Not Available
Y
Y
Y
Y
Not Available
Y
Y
Y
Not Available
These resistors have a limited duty cycle. Refer to the PowerFlex
Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient. An external resistor may be required.
Internal EMC Filter
Drive Input
Voltage
200...240V ac
380...480V ac
CE Filter
Optional
Standard
Standard
Optional
Standard
Standard
Standard
B
C
D
B
C
D
E
Frame
Cat. Code
(Position i)
A
A
Internal CE filters are not available for PowerFlex 70 A Frame drives. If an
A Frame rating is ordered with an internal filter option, it will be supplied in a B Frame.
Internal Communication Adapters
Description
BACnet ® MS/TP RS485 Communication Adapter
ControlNet™ Communication Adapter (Coax)
DeviceNet™ Communication Adapter
EtherNet/IP™ Communication Adapter
Remote I/O Communication Adapter
RS485 DF1 Communication Adapter
Cat. Code
(Position j)
B
C
R
S
D
E
7
PowerFlex 70 Technical Data
Control Options
Description
Enhanced Control without DriveGuard
Enhanced Control with DriveGuard
Standard Control
User Installed Options
Human Interface and Wireless Interface Modules
Cat. Code
(Position k)
C
G
N
Feedback Options
None (Standard Control)
Description
None (Enhanced Control)
5V/12V Encoder (Enhanced Control)
Cat. Code
(Position l)
N
0
1
No HIM (Blank Plate)
20-HIM-A0
LCD Display, Full
Numeric Keypad
20-HIM-A3
LCD Display,
Programmer Only
20-HIM-A5
Wireless Interface
Module
20-WIM-N1
8
Remote (Panel Mount)
LCD Display, Full
Numeric Keypad
20-HIM-C3S
Remote (Panel Mount)
LCD Display,
Programmer Only
20-HIM-C5S
Description
No HIM (Blank Plate)
LCD Display, Full Numeric Keypad
LCD Display, Programmer Only
Wireless Interface Module
Handheld/Local
(Drive Mount)
Cat. No.
20-HIM-A0
20-HIM-A3
20-HIM-A5
20-WIM-N1
Remote (Panel
Mount) IP66,
NEMA/UL Type
4x/12
Cat. No.
–
20-HIM-C3S ‡
20-HIM-C5S ‡
20-WIM-N4S
For indoor use only.
‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.
Remote (Panel Mount)
Wireless Interface
Module
20-WIM-N4S
Human Interface Module Accessories
Description
Bezel Kit for LCD HIMs, NEMA/UL Type 1 ‡
PowerFlex HIM Interface Cable, 1 m (39 in)
?
Cable Kit (Male-Female)
0.33 Meters (1.1 Feet)
1 Meter (3.3 Feet)
3 Meter (9.8 Feet)
9 Meter (29.5 Feet)
Comm Option Cable Kit
0.33 Meters (1.1 Feet)
1 Meter (3.3 Feet)
3 Meter (9.8 Feet)
9 Meter (29.5 Feet)
DPI Cable Kit with Connectors, Tools and 100 m (328 ft.)
Cable
DPI Cable Connector Kit
Cat. No.
20-HIM-B1
20-HIM-H10
1202-H03
1202-H10
1202-H30
1202-H90
1202-C03
1202-C10
1202-C30
1202-C90
1202-CBL-
KIT-100M
1202-TB-KIT-
SET
1203-S03 DPI/SCANport™ One to Two Port Splitter Cable
‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.
? Required only when HIM is used as handheld or remote.
Required in addition to 20-HIM-H10 for distances up to a total maximum of 10 Meters (32.8 Feet).
PowerFlex 70 Technical Data
Dynamic Brake Resistors
Small Duty Internal Dynamic Brake Resistors
Limited duty resistors mount directly to the back surface of the drive and require no extra panel space. Internal resistors are non-destructive and do not require a resistor overheat external safety circuit.
Duty
7.5 (10)
PowerFlex 70 AC Drive
Normal
kW (Hp)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
0.37 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
Heavy
Duty
kW (Hp)
0.25 (0.33) 33
0.55 (0.75) 33
1.1 (1.5)
1.5 (2.0)
3.0 (3.0)
4.0 (5.0)
5.5 (7.5)
33
33
30
21
21
0.25 (0.33) 68
0.55 (0.75) 68
1.1 (1.5)
1.5 (2.0)
3.0 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
68
68
68
74
74
44
31
Min DB
Res
Ohms
±10%
0.25 (0.33) 117
0.55 (0.75) 117
1.1 (1.5)
1.5 (2.0)
3.0 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
117
117
80
80
80
48
48
Part Number
20AB-DB1-A 62
20AB-DB1-A 62
20AB-DB1-B 62
20AB-DB1-B 62
Resistance
Ohms ±5%
Continuous
Power
kW
Small Duty Internal DB Resistor
Max
Energy
kJ
200…240 Volt ac Input Drives
Max
Braking
Torque
% of ND
Motor
Application Type 1
Braking
Torque
% of ND
Motor
Duty Cycle
0.048
0.048
0.028
0.028
8.3
7.3
0.8
0.8
307%
300%
160%
109%
100%
100%
100%
100%
25.9%
12.8%
3.7%
2.5%
20AB-DB1-C 62
20AB-DB1-D 22
20AB-DB1-D 22
20AD-DB1-A
20AD-DB1-A
20AD-DB1-A
20AD-DB1-B
115
115
115
115
20AD-DB1-B 115
20AD-DB1-C 115
20AD-DB1-C 115
20AD-DB1-D 62
20AD-DB1-D 62
0.040
0.036
0.036
0.8
0.9
0.9
400…480 Volt ac Input Drives
0.048
0.048
0.048
0.028
0.028
0.04
0.04
0.036
0.036
8.3
9.0
2.4
0.9
0.9
0.9
0.9
0.8
0.8
60%
117%
86%
320%
259%
243%
206%
129%
94%
69%
87%
64%
60%
100%
86%
100%
100%
100%
100%
100%
94%
69%
87%
64%
3.3%
1.3%
1.1%
25.9%
12.8%
6.4%
2.5%
1.4%
1.5%
1.5%
0.8%
0.8%
Application Type 2
Braking
Torque
% of ND
Motor
150%
150%
150%
109%
N/A
117%
N/A
150%
150%
150%
150%
129%
N/A
N/A
N/A
N/A
Duty Cycle
17.3%
8.5%
2.5%
2.3%
N/A
1.1%
N/A
17.3%
8.5%
4.3%
1.7%
1.1%
N/A
N/A
N/A
N/A
20AD-DB1-A
20AD-DB1-A
20AD-DB1-A
20AD-DB1-B
20AD-DB1-B
20AD-DB1-C
20AD-DB1-C
N/A
N/A
115
115
115
115
115
115
115
N/A
N/A
500…600 Volt ac Input Drives
0.048
0.048
8.3
9.0
287%
263%
0.048
0.028
0.028
0.04
2.4
0.9
0.9
0.9
243%
202%
193%
147%
0.04
N/A
N/A
0.9
N/A
N/A
108%
N/A
N/A
100%
100%
100%
100%
100%
100%
100%
N/A
N/A
25.9%
12.8%
6.4%
2.5%
1.4%
1.5%
1.1%
N/A
N/A
150%
150%
150%
150%
150%
147%
108%
N/A
N/A
17.3%
8.5%
4.3%
1.7%
0.9%
1.0%
1.0%
N/A
N/A
Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application
Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where possible, up to a maximum of 150%.
Always check resistor ohms against minimum resistance for drive being used.
Internal Dynamic Brake Resistor Kits
Drive Input
Voltage
200…240V ac
380…480V ac
600V ac
Brake Resistance
Ω
62
22
115
62
115
C
D
E
A
B
C
D & E
A
B
D
E
A
B
C
Frame Cat. No.
20AB-DB1-A
20AB-DB1-B
20AB-DB1-C
20AB-DB1-D
Not Available
20AD-DB1-A
20AD-DB1-B
20AD-DB1-C
20AD-DB1-D
Not Available
20AD-DB1-A
20AD-DB1-B
20AD-DB1-C
Not Available
These resistors have a limited duty cycle. Refer to the PowerFlex
Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient. An external resistor may be required.
9
PowerFlex 70 Technical Data
Medium Duty External Dynamic Brake Resistors
These resistors provide a larger duty cycle capability than the internal type. Includes an internal thermal switch for use in external safety circuit.
PowerFlex 70 AC Drive
Normal
Duty
kW (Hp)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
Heavy
Duty
kW (Hp)
0.37 (0.5) 0.25 (0.33) 33
0.75 (1.0) 0.55 (0.75) 33
1.1 (1.5)
1.5 (2.0)
3.0 (3.0)
4.0 (5.0)
5.5 (7.5)
33
33
30
23
23
0.37 (0.5) 0.25 (0.33) 68
0.75 (1.0) 0.55 (0.75) 68
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15) ‡
15 (20) ‡
1.1 (1.5)
1.5 (2.0)
3.0 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10) ‡
11 (15) ‡
68
68
68
74
74
44
31
0.37 (0.5) 0.25 (0.33) 117
0.75 (1.0) 0.55 (0.75) 117
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
1.1 (1.5)
1.5 (2.0)
3.0 (3.0)
117
117
80
5.5 (7.5)
7.5 (10)
11 (15) ‡
15 (20) ‡
4.0 (5.0)
5.5 (7.5)
80
80
7.5 (10) ‡ 48
11 (15) ‡ 48
Min DB
Res
Ohms
±10%
Part Number
AK-R2-091P500 91
AK-R2-091P500 91
AK-R2-091P500 91
AK-R2-047P500 47
AK-R2-047P500 47
AK-R2-030P1K2 30
AK-R2-030P1K2 30
Resistance
Ohms
±5%
Continuous
Power
kW
Medium Duty External DB Resistor
Application Type 1
Max
Energy
kJ
Max Braking
Torque
% of ND Motor
Braking Torque
% of ND Motor
Duty
Cycle
200…240 Volt ac Input Drives
0.086
17 293%
0.086
0.086
0.166
0.166
17
17
33
33
218%
109%
144%
79%
0.26
0.26
52
52
90%
66%
100%
100%
100%
100%
79%
90%
66%
Application Type 2
Braking Torque
% of ND Motor
46% 150%
23% 150%
11% 109%
15% 144%
11% N/A
10% N/A
10% N/A
Duty
Cycle
31%
15%
11%
11%
N/A
N/A
N/A
AK-R2-360P500 360
AK-R2-360P500 360
AK-R2-360P500 360
AK-R2-120P1K2 120
AK-R2-120P1K2 120
AK-R2-120P1K2 120
AK-R2-120P1K2 120
‡
‡
‡
‡
60
60
AK-R2-360P500 360
AK-R2-360P500 360
AK-R2-360P500 360
AK-R2-120P1K2 120
AK-R2-120P1K2 120
AK-R2-120P1K2 120
AK-R2-120P1K2 120
60
60
400…480 Volt ac Input Drives
0.086
0.086
17
17
305%
220%
0.086
0.26
0.26
0.26
17
52
52
52
110%
197%
124%
90%
0.26
0.52
52
104
66%
90%
0.52
104 66%
500…600 Volt ac Input Drives
0.086
0.086
0.086
0.26
0.26
0.26
0.26
0.52
0.52
17
17
17
52
52
52
52
104
104
274%
251%
172%
193%
185%
141%
103%
141%
103%
100%
100%
100%
100%
100%
90%
66%
90%
66%
100%
100%
100%
100%
100%
100%
100%
100%
100%
47%
23%
12%
24%
13%
10%
10%
10%
10%
46%
23%
11%
24% 150%
13% 150%
9%
7%
9%
7%
150%
150%
110%
150%
124%
N/A
N/A
N/A
N/A
150%
150%
150%
141%
103%
141%
103%
7%
7%
7%
7%
31%
15%
8%
16%
9%
31%
15%
11%
16%
10%
N/A
N/A
N/A
N/A
Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application
Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where possible, up to a maximum of 150%.
Always check resistor ohms against minimum resistance for drive being used.
‡ For 11 and 15 kW (15 and 20 Hp) applications, use two 7.5 kW (10 Hp) size resistors wired in parallel.
External Dynamic Brake Resistor Kits
Drive Input
Voltage
200…240V ac
480…600V ac
Brake Resistance
Ω
30
47
91
120
360
260
166
Continuous
Power
W
86
260
86
Cat. No.
AK-R2-030P1K2
AK-R2-047P500
AK-R2-091P500
AK-R2-120P1K2
AK-R2-360P500
10
PowerFlex 70 Technical Data
Communication Option Kits
BACnet
Coat
®
Description
MS/TP RS485 Communication Adapter
ControlNet™ Communication Adapter (Coax)
ControlNet™ Communication Adapter (Coax) Conformal
DeviceNet™ Communication Adapter
DeviceNet™ Communication Adapter Conformal Coat
EtherNet/IP™ Communication Adapter
EtherNet/IP™ Communication Adapter Conformal Coat
HVAC Communication Adapter
Interbus™ Communication Adapter
CANopen
LonWorks
®
®
Communication Adapter
Communication Adapter
Modbus/TCP Communication Adapter
PROFIBUS™ DP Communication Adapter
ControlNet™ Communication Adapter (Fiber)
Remote I/O Communication Adapter
Remote I/O Communication Adapter Conformal Coat
RS485 DF1 Communication Adapter
RS485 DF1 Communication Adapter Conformal Coat
External Communications Kit Power Supply
DPI External Communications Kit
External DPI I/O Option Board
Cat. No.
20-COMM-B
20-COMM-C
20-COMM-C-
MX3
20-COMM-D
20-COMM-D-
MX3
20-COMM-E
20-COMM-E-
MX3
20-COMM-H
20-COMM-I
20-COMM-K
20-COMM-L
20-COMM-M
20-COMM-P
20-COMM-Q
20-COMM-R
20-COMM-R-
MX3
20-COMM-S
20-COMM-S-
MX3
20-XCOMM-
AC-PS1
20-XCOMM-
DC-BASE
20-XCOMM-
IO-OPT1
1769-SM1
1203-SNM
Compact I/O Module (3 Channel)
Serial Null Modem Adapter
Smart Self-powered Serial Converter (RS232) includes
1203-SFC and 1202-C10 Cables
Universal Serial Bus™ (USB) Converter includes 2m USB,
20-HIM-H10 & 22-HIM-H10 Cables
1203-SSS
1203-USB
For use only with DPI External Communications Kits 20-XCOMM-DC-
BASE.
Other Options
Description
DriveGuard ® Safe-Off Board §
5V/12V Encoder §
115V ac Interface
Frame E Flange Gasket
Service Connection Board
Cat. No.
20A-DG01
20A-ENC-1
AK-M9-115VAC-1
AK-M9-GASKET1-E4
SK-M9-SCB1
§ Works only with PowerFlex 70 Enhanced Control.
Provides temporary DPI/HIM connection for NEMA/UL Type 1 and Flange drives with cover removed.
Terminators
Description for use with 3.7 kW (5 Hp) & below drives for use with 1.5 kW (2 Hp) & up drives
Cat. No.
1204-TFA1
1204-TFB2
Refer to Appendix A of publication DRIVES-IN001 for selection information.
Reflected Wave Reduction Modules
Description
17A with Common Mode Choke
9A without Choke, Book Mount
9A without Choke, Stack Mount
Cat. No.
1204-RWC-17-A
1204-RWR2-09-B
1204-RWR2-09-C
Refer to Appendix A of publication DRIVES-IN001 for selection information.
PC Programming Software
Pocket DriveExplorer™ Software
Description
DriveTools™ SP Software
DriveExplorer™ Software (Lite/Full)
See publication 9303-PL002… for ordering/pricing information.
Set-up wizards are available for use with DriveTools SP and DriveExplorer
(Lite/Full) only.
DriveExplorer Lite is available for free download at: http://www.ab.com/drives/driveexplorer/free_download.html
.
Reflective Wave Reduction Devices
1321-RWR devices are used at the output of the drive to reduce dv/dt and motor terminal peak voltages
480V, 60 Hz, Three-Phase
Drive Cat. No.
KW (Hp)
20AD1P1-ND
20AD2P1-ND
0.37 (0.5)
0.75 (1.0)
20AD3P4-ND
20AD5P0-ND
20AD8P0-ND
20AD011-ND
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
20AD014-ND
20AD022-ND
20AD027-ND
20AD034-ND
20AD040-ND
20AD052-ND
20AD065-ND
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
RWR Filter Cat. No.
–
–
–
–
1321-RWR8-DP
1321-RWR12-DP
1321-RWR18-DP
1321-RWR25-DP
1321-RWR35-DP
1321-RWR35-DP
1321-RWR45-DP
1321-RWR55-DP
1321-RWR80-DP
600V, 60 Hz, Three-Phase
Drive Cat. No.
KW (Hp)
20AE0P9-ND
20AE1P7-ND
0.37 (0.5)
0.75 (1.0)
20AE2P7-ND
20AE3P9-ND
20AE6P1-ND
20AE9P0-ND
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
20AE011-ND
20AE017-ND
20AE022-ND
20AE027-ND
20AE032-ND
20AE041-ND
20AE052-ND
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
RWR Filter Cat. No.
–
–
–
–
1321-RWR8-EP
1321-RWR12-EP
1321-RWR18-EP
1321-RWR25-EP
1321-RWR35-EP
1321-RWR45-EP
1321-RWR55-EP
1321-RWR80-EP
1321-RWR100-EP
11
PowerFlex 70 Technical Data
Isolation Transformers
For installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances, isolation transformers are available.
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
15 (20)
18.5 (25)
22 (30)
30 (40)
37 (50)
Motor Rating kW (Hp)
0.25 (0.33)
0.37 (0.5)
0.55 (0.75)
0.75 (1.0)
1.1 (1.5)
1.5 (2.0)
2.2 (3.0)
240V, 60 Hz, Three-Phase, 240V
Primary & 240V Secondary
IP32 (NEMA/UL Type 3R)
Cat. No.
1321-3TW005-AA
1321-3TW005-AA
1321-3TW005-AA
1321-3TW005-AA
1321-3TW005-AA
1321-3TW005-AA
1321-3TW005-AA
1321-3TW007-AA
1321-3TW011-AA
1321-3TW014-AA
1321-3TW020-AA
–
–
–
1321-3TW027-AA
1321-3TW034-AA
460V, 60 Hz, Three-Phase, 460V
Primary & 460V Secondary
IP32 (NEMA/UL Type 3R)
Cat. No.
1321-3TW005-BB
1321-3TW005-BB
1321-3TW005-BB
1321-3TW005-BB
1321-3TW005-BB
1321-3TW005-BB
1321-3TW005-BB
1321-3TW007-BB
1321-3TW011-BB
1321-3TW014-BB
1321-3TW020-BB
1321-3TW027-BB
1321-3TW034-BB
1321-3TW040-BB
1321-3TW051-BB
1321-3TH063-BB
–
–
575V, 60 Hz, Three-Phase 575V
Primary & 575V Secondary
IP32 (NEMA/UL Type 3R)
Cat. No.
–
1321-3TW005-CC
–
1321-3TW005-CC
1321-3TW005-CC
1321-3TW007-CC
1321-3TW011-CC
1321-3TW014-CC
1321-3TW020-CC
1321-3TW027-CC
1321-3TW034-CC
1321-3TW040-CC
1321-3TW051-CC
1321-3TH063-CC
EMC Filters
These external filters are only for Frame A drives. Other drive frames are available with internal filters. See Factory
Installed Options.
Description
External 1-Phase 200…240V, 8A Filter
External 3-Phase 200…480V, 5A Filter
Frame
A
A
Cat. No.
20A-RF-08-A1
20A-RF-05-A3
12
PowerFlex 70 Technical Data
Input/Output Line Reactors
For impedance matching, protection from AC line disturbances or motor protection, reactors are available for both the input and output sides of the drive.
240V, 60 Hz, Three-Phase, 3% Impedance
Drive Cat. No.
Duty
20AB2P2 Heavy Duty
20AB2P2
20AB4P2
20AB4P2
20AB6P8
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
20AB6P8
20AB9P6
20AB9P6
20AB015
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
20AB015
20AB022
20AB022
20AB028
20AB028
20AB042
20AB042
20AB054
20AB054
20AB070
20AB070
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
20
20
25
10
10
15
15
5
5
7.5
7.5
2
2
3
3
Hp
0.33
0.5
0.75
1
1.5
Input Line Reactor
(1)
Output Line Reactor
IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
Cat. No.
1321-3R2-D
Cat. No.
1321-3RA2-D
Cat. No.
1321-3R2-D
Cat. No.
1321-3RA2-D
1321-3R2-D
1321-3R4-A
1321-3R4-A
1321-3R8-B
1321-3RA2-D
1321-3RA4-A
1321-3RA4-A
1321-3RA8-B
1321-3R2-D
1321-3R4-A
1321-3R4-A
1321-3R8-A
1321-3RA2-D
1321-3RA4-A
1321-3RA4-A
1321-3RA8-A
1321-3R8-A
1321-3R8-A
1321-3R12-A
1321-3R12-A
1321-3R18-A
1321-3R18-A
1321-3R25-A
1321-3R25-A
1321-3RA8-A
1321-3RA8-A
1321-3RA12-A
1321-3RA12-A
1321-3RA18-A
1321-3RA18-A
1321-3RA25-A
1321-3RA25-A
1321-3R8-A
1321-3R12-A
1321-3R12-A
1321-3R18-A
1321-3R18-A
1321-3R25-A
1321-3R25-A
1321-3R35-A
1321-3RA8-A
1321-3RA12-A
1321-3RA12-A
1321-3RA18-A
1321-3RA18-A
1321-3RA25-A
1321-3RA25-A
1321-3RA35-A
1321-3R35-A
1321-3R35-A
1321-3R45-A
1321-3R45-A
1321-3R55-A
1321-3R55-A
1321-3R80-A
1321-3RA35-A
1321-3RA35-A
1321-3RA45-A
1321-3RA45-A
1321-3RA55-A
1321-3RA55-A
1321-3RA80-A
1321-3R35-A
1321-3R45-A
1321-3R45-A
1321-3R55-A
1321-3R55-A
1321-3R80-A
1321-3R80-A
1321-3RA35-A
1321-3RA45-A
1321-3RA45-A
1321-3RA55-A
1321-3RA55-A
1321-3RA80-A
1321-3RA80-A
(1)
Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
240V, 60 Hz, Three-Phase, 5% Impedance
Drive Cat. No.
Duty
20AB2P2
20AB2P2
Heavy Duty
Normal Duty
20AB4P2
20AB4P2
20AB6P8
20AB6P8
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
20AB9P6
20AB9P6
20AB015
20AB015
20AB022
20AB022
20AB028
20AB028
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
20AB042
20AB042
20AB054
20AB054
20AB070
20AB070
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
5
7.5
7.5
10
2
3
3
5
Hp
0.33
0.5
0.75
1
1.5
2
10
15
15
20
20
25
Input Line Reactor (1)
IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
Cat. No.
1321-3R2-A
1321-3R2-A
Cat. No.
1321-3RA2-A
1321-3RA2-A
Cat. No.
1321-3R2-A
1321-3R2-A
Cat. No.
1321-3RA2-A
1321-3RA2-A
1321-3R4-B
1321-3R4-B
1321-3R8-B
1321-3R8-B
1321-3R8-B
1321-3R12-B
1321-3R12-B
1321-3R18-B
1321-3RA4-B
1321-3RA4-B
1321-3RA8-B
1321-3RA8-B
1321-3RA8-B
1321-3RA12-B
1321-3RA12-B
1321-3RA18-B
1321-3R4-B
1321-3R4-B
1321-3R8-B
1321-3R8-B
1321-3R12-B
1321-3R12-B
1321-3R18-B
1321-3R18-B
1321-3RA4-B
1321-3RA4-B
1321-3RA8-B
1321-3RA8-B
1321-3RA12-B
1321-3RA12-B
1321-3RA18-B
1321-3RA18-B
1321-3R18-B
1321-3R25-B
1321-3R25-B
1321-3R35-B
1321-3R35-B
1321-3R45-B
1321-3R45-B
1321-3R55-B
1321-3R55-B
1321-3R80-B
1321-3RA18-B
1321-3RA25-B
1321-3RA25-B
1321-3RA35-B
1321-3RA35-B
1321-3RA45-B
1321-3RA45-B
1321-3RA55-B
1321-3RA55-B
1321-3RA80-B
1321-3R25-B
1321-3R25-B
1321-3R35-B
1321-3R35-B
1321-3R45-B
1321-3R45-B
1321-3R55-B
1321-3R55-B
1321-3R80-B
1321-3R80-B
1321-3RA25-B
1321-3RA25-B
1321-3RA35-B
1321-3RA35-B
1321-3RA45-B
1321-3RA45-B
1321-3RA55-B
1321-3RA55-B
1321-3RA80-B
1321-3RA80-B
(1)
Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
13
PowerFlex 70 Technical Data
480V, 60 Hz, Three-Phase, 3% Impedance
20AD011
20AD014
20AD014
20AD022
20AD022
20AD027
20AD027
20AD034
20AD034
20AD040
20AD040
20AD052
20AD052
20AD065
20AD065
Drive Cat. No.
Duty
20AD1P1 Heavy Duty
20AD1P1
20AD2P1
20AD2P1
Normal Duty
Heavy Duty
Normal Duty
20AD3P4
20AD3P4
20AD5P0
20AD5P0
20AD8P0
20AD8P0
20AD011
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
20
20
25
25
30
30
40
40
50
7.5
7.5
10
10
15
15
3
5
5
2
3
1.5
2
Hp
0.33
0.5
0.75
1
1321-3R12-B
1321-3R12-B
1321-3R18-B
1321-3R18-B
1321-3R25-B
1321-3R25-B
1321-3R35-B
1321-3R35-B
1321-3R35-B
1321-3R35-B
1321-3R45-B
1321-3R45-B
1321-3R55-B
1321-3R55-B
1321-3R80-B
Input Line Reactor
(1)
IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
Cat. No.
1321-3R1-C
Cat. No.
1321-3RA1-C
Cat. No.
1321-3R2-B
Cat. No.
1321-3RA2-B
1321-3R1-C
1321-3R2-A
1321-3R2-A
1321-3RA1-C
1321-3RA2-A
1321-3RA2-A
1321-3R2-B
1321-3R2-A
1321-3R2-A
1321-3RA2-B
1321-3RA2-A
1321-3RA2-A
1321-3R4-C
1321-3R4-B
1321-3R4-B
1321-3R8-C
1321-3R8-C
1321-3R8-B
1321-3R8-B
1321-3RA4-C
1321-3RA4-B
1321-3RA4-B
1321-3RA8-C
1321-3RA8-C
1321-3RA8-B
1321-3RA8-B
1321-3R4-B
1321-3R4-B
1321-3R8-C
1321-3R8-C
1321-3R8-B
1321-3R8-B
1321-3R12-B
1321-3RA4-B
1321-3RA4-B
1321-3RA8-C
1321-3RA8-C
1321-3RA8-B
1321-3RA8-B
1321-3RA12-B
1321-3RA12-B
1321-3RA12-B
1321-3RA18-B
1321-3RA18-B
1321-3RA25-B
1321-3RA25-B
1321-3RA35-B
1321-3RA35-B
1321-3RA35-B
1321-3RA35-B
1321-3RA45-B
1321-3RA45-B
1321-3RA55-B
1321-3RA55-B
1321-3RA80-B
1321-3R12-B
1321-3R18-B
1321-3R18-B
1321-3R25-B
1321-3R25-B
1321-3R25-B
1321-3R25-B
1321-3R35-B
1321-3R35-B
1321-3R45-B
1321-3R45-B
1321-3R55-B
1321-3R55-B
1321-3R80-B
1321-3R80-B
1321-3RA12-B
1321-3RA18-B
1321-3RA18-B
1321-3RA25-B
1321-3RA25-B
1321-3RA25-B
1321-3RA25-B
1321-3RA35-B
1321-3RA35-B
1321-3RA45-B
1321-3RA45-B
1321-3RA55-B
1321-3RA55-B
1321-3RA80-B
1321-3RA80-B
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
480V, 60 Hz, Three-Phase, 5% Impedance
20AD011
20AD014
20AD014
20AD022
20AD022
20AD027
20AD027
20AD034
20AD034
20AD040
20AD040
20AD052
20AD052
20AD065
20AD065
Drive Cat. No.
Duty
20AD1P1 Heavy Duty
20AD1P1
20AD2P1
Normal Duty
Heavy Duty
20AD2P1
20AD3P4
Normal Duty
Heavy Duty
20AD3P4
20AD5P0
20AD5P0
20AD8P0
20AD8P0
20AD011
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
30
40
40
20
25
25
30
15
15
20
7.5
7.5
10
10
50
3
3
2
2
5
5
Hp
0.33
0.5
0.75
1
1.5
Input Line Reactor (1)
IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
Cat. No.
Cat. No.
Cat. No.
Cat. No.
1321-3R1-B
1321-3R1-B
1321-3RA1-B
1321-3RA1-B
1321-3R2-C
1321-3R2-C
1321-3RA2-C
1321-3RA2-C
1321-3R2-C
1321-3R2-B
1321-3R4-D
1321-3RA2-C
1321-3RA2-B
1321-3RA4-D
1321-3R2-B
1321-3R2-B
1321-3R4-D
1321-3RA2-B
1321-3RA2-B
1321-3RA4-D
1321-3R4-D
1321-3R4-D
1321-3R8-D
1321-3R8-D
1321-3R8-C
1321-3R8-C
1321-3R12-C
1321-3R12-C
1321-3R18-C
1321-3R18-C
1321-3R25-C
1321-3R25-C
1321-3R35-C (2)
1321-3R35-C
1321-3R35-C
1321-3R35-C
1321-3R45-C
1321-3R45-C
1321-3R55-C
1321-3R55-C
1321-3R80-C
1321-3RA4-D
1321-3RA4-D
1321-3RA8-D
1321-3RA8-D
1321-3RA8-C
1321-3RA8-C
1321-3RA12-C
1321-3RA12-C
1321-3RA18-C
1321-3RA18-C
1321-3RA25-C
1321-3RA25-C
1321-3RA35-C
1321-3RA35-C
1321-3RA35-C
1321-3RA35-C
1321-3RA45-C
1321-3RA45-C
1321-3RA55-C
1321-3RA55-C
1321-3RA80-C
1321-3R4-D
1321-3R8-D
1321-3R8-D
1321-3R8-C
1321-3R8-C
1321-3R12-C
1321-3R12-C
1321-3R18-C
1321-3R18-C
1321-3R25-C
1321-3R25-C
1321-3R25-C
1321-3R25-C
1321-3R35-C
1321-3R35-C
1321-3R45-C
1321-3R45-C
1321-3R55-C
1321-3R55-C
1321-3R80-C
1321-3R80-C
1321-3RA4-D
1321-3RA8-D
1321-3RA8-D
1321-3RA8-C
1321-3RA8-C
1321-3RA12-C
1321-3RA12-C
1321-3RA18-C
1321-3RA18-C
1321-3RA25-C
1321-3RA25-C
1321-3RA25-C
1321-3RA25-C
1321-3RA35-C
1321-3RA35-C
1321-3RA45-C
1321-3RA45-C
1321-3RA55-C
1321-3RA55-C
1321-3RA80-C
1321-3RA80-C
(1)
(2)
Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
4% impedance.
14
PowerFlex 70 Technical Data
600V, 60 Hz, Three-Phase, 3% Impedance
20AE9P0
20AE011
20AE011
20AE017
20AE017
20AE022
20AE022
20AE027
20AE027
20AE032
20AE032
20AE041
20AE041
20AE052
20AE052
Drive Cat. No.
Duty
20AE0P9 Heavy Duty
20AE0P9
20AE1P7
20AE1P7
Normal Duty
Heavy Duty
Normal Duty
20AE2P7
20AE2P7
20AE3P9
20AE3P9
20AE6P1
20AE6P1
20AE9P0
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
20
20
25
25
30
30
40
40
50
7.5
7.5
10
10
15
15
3
5
5
2
3
1.5
2
Hp
0.33
0.5
0.75
1
1321-3R12-C
1321-3R12-C
1321-3R12-B
1321-3R12-B
1321-3R18-B
1321-3R18-B
1321-3R25-B
1321-3R25-B
1321-3R35-C
1321-3R35-C
1321-3R35-B
1321-3R35-B
1321-3R45-B
1321-3R45-B
1321-3R55-B
Input Line Reactor
(1)
IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
Cat. No.
1321-3R1-C
Cat. No.
1321-3RA1-C
Cat. No.
1321-3R1-B
Cat. No.
1321-3RA1-B
1321-3R1-C
1321-3R2-B
1321-3R2-B
1321-3RA1-C
1321-3RA2-B
1321-3RA2-B
1321-3R1-B
1321-3R2-B
1321-3R2-B
1321-3RA1-B
1321-3RA2-B
1321-3RA2-B
1321-3R2-A
1321-3R4-C
1321-3R4-C
1321-3R4-C
1321-3R4-C
1321-3R8-C
1321-3R8-C
1321-3RA2-A
1321-3RA4-C
1321-3RA4-C
1321-3RA4-C
1321-3RA4-C
1321-3RA8-C
1321-3RA8-C
1321-3R4-D
1321-3R4-D
1321-3R4-C
1321-3R4-C
1321-3R8-C
1321-3R8-C
1321-3R12-C
1321-3RA4-D
1321-3RA4-D
1321-3RA4-C
1321-3RA4-C
1321-3RA8-C
1321-3RA8-C
1321-3RA12-C
1321-3RA12-C
1321-3RA12-C
1321-3RA12-B
1321-3RA12-B
1321-3RA18-B
1321-3RA18-B
1321-3RA25-B
1321-3RA25-B
1321-3RA35-C
1321-3RA35-C
1321-3RA35-B
1321-3RA35-B
1321-3RA45-B
1321-3RA45-B
1321-3RA55-B
1321-3R12-C
1321-3R12-B
1321-3R12-B
1321-3R18-B
1321-3R18-B
1321-3R25-B
1321-3R25-B
1321-3R35-C
1321-3R35-C
1321-3R35-B
1321-3R35-B
1321-3R45-B
1321-3R45-B
1321-3R55-B
1321-3R55-B
1321-3RA12-C
1321-3RA12-B
1321-3RA12-B
1321-3RA18-B
1321-3RA18-B
1321-3RA25-B
1321-3RA25-B
1321-3RA35-C
1321-3RA35-C
1321-3RA35-B
1321-3RA35-B
1321-3RA45-B
1321-3RA45-B
1321-3RA55-B
1321-3RA55-B
(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
600V, 60 Hz, Three-Phase, 5% Impedance
20AE9P0
20AE011
20AE011
20AE017
20AE017
20AE022
20AE022
20AE027
20AE027
20AE032
20AE032
20AE041
20AE041
20AE052
20AE052
Drive Cat. No.
Duty
20AE0P9 Heavy Duty
20AE0P9
20AE1P7
Normal Duty
Heavy Duty
20AE1P7
20AE2P7
Normal Duty
Heavy Duty
20AE2P7
20AE3P9
20AE3P9
20AE6P1
20AE6P1
20AE9P0
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
Heavy Duty
Normal Duty
30
40
40
20
25
25
30
15
15
20
7.5
7.5
10
10
50
3
3
2
2
5
5
1
1
Hp
0.33
0.5
0.5
Input Line Reactor (1)
IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)
Cat. No.
Cat. No.
Cat. No.
Cat. No.
1321-3R1-A
1321-3R1-B
1321-3RA1-A
1321-3RA1-B
1321-3R1-B
1321-3R1-B
1321-3RA1-B
1321-3RA1-B
1321-3R1-B
1321-3R2-C
1321-3R2-C
1321-3R4-D
(2)
1321-3R4-D
1321-3R4-D
1321-3R4-D
1321-3R8-D
1321-3R8-D
1321-3R12-C
1321-3R12-C
1321-3RA1-B
1321-3RA2-C
1321-3RA2-C
1321-3RA4-D
1321-3RA4-D
1321-3RA4-D
1321-3RA4-D
1321-3RA8-D
1321-3RA8-D
1321-3RA12-C
1321-3RA12-C
1321-3R2-C
1321-3R2-C
1321-3R4-D
1321-3R4-D
1321-3R4-D
1321-3R4-D
1321-3R8-D
1321-3R8-D
1321-3R12-C
1321-3R12-C
1321-3R12-C
1321-3R12-C
1321-3RA2-C
1321-3RA2-C
1321-3RA4-D
1321-3RA4-D
1321-3RA4-D
1321-3RA4-D
1321-3RA8-D
1321-3RA8-D
1321-3RA12-C
1321-3RA12-C
1321-3RA12-C
1321-3RA12-C
1321-3R12-C
1321-3R12-C
1321-3R18-C
1321-3R18-C
1321-3R25-C
1321-3R25-C
1321-3R35-C
1321-3R35-C
1321-3R35-C
1321-3RA12-C
1321-3RA12-C
1321-3RA18-C
1321-3RA18-C
1321-3RA25-C
1321-3RA25-C
1321-3RA35-C
1321-3RA35-C
1321-3RA35-C
1321-3R18-C
1321-3R18-C
1321-3R25-C
1321-3R25-C
1321-3R35-C
1321-3R35-C
1321-3R35-C
1321-3R35-C
1321-3RA18-C
1321-3RA18-C
1321-3RA25-C
1321-3RA25-C
1321-3RA35-C
1321-3RA35-C
1321-3RA35-C
1321-3RA35-C
1321-3R35-C
1321-3R45-C
1321-3R45-C
1321-3RA35-C
1321-3RA45-C
1321-3RA45-C
1321-3R45-C
1321-3R45-C
1321-3R55-C
1321-3RA45-C
1321-3RA45-C
1321-3RA55-C
1321-3R55-C 1321-3RA55-C 1321-3R55-C 1321-3RA55-C
(1)
(2)
Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.
4% impedance.
15
PowerFlex 70 Technical Data
Installation Considerations
Power Wiring
The PowerFlex 70 has the following built in protective features to help simplify installation:
• Ground fault protection during start-up and running helps ensure reliability
• Electronic motor overload protection increases motor life
• Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems.
These devices must be disconnected if the drive is installed on an ungrounded, high-resistance or B phase grounded distribution system. These devices must also be disconnected if a regenerative unit is used as a bus supply or brake.
• 6kV transient protection increased robustness for 380-480V system voltages
There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult Wiring and Grounding Guidelines for AC
Drives (publication DRIVES-IN001) available on-line at www.rockwellautomation.com/literature, for detailed recommendations on input power conditioning, dynamic braking, reflected wave protection, motor cables types.
Input Fuses - Page
Branch Circuit Protective Devices - Page
Input Power Conditioning - Page 11
EMC Requirements - See PowerFlex 70 User Manual
Removable MOV and
Common Mode Capacitors
(underneath cover) - See
PowerFlex 70 User Manual for location and instructions.
LCD Human Interface Module - Page 7
Power Terminal Block - See Below
L1
R
L2
S
L3
T
BR1
+DC
BR2
BRK
T1
U
T2
V
T3
W
PE PE
Dynamic Brake Resistor - Page 7
Reflected Wave Reduction - Page 11
Integral Class 10 Motor Overload
Motor Recommendations - See Publication MOTORS-CA001
16
PowerFlex 70 Technical Data
Terminal Blocks
Terminal Block Specifications
No.
Name Description Frame
➊
I/O Terminal Block Signal and control connections All
Wire Size Range
(1)
Maximum Minimum
Torque
Maximum Recommended
1.5 mm
2
(16 AWG) 0.05 mm
2
(30 AWG) 0.55 N-m (4.9 lb.-in.) 0.5 N-m (4.4 lb.-in.)
➋
➌
Power Terminal Block Input power and motor connections A, B, & C 3.5 mm 2 (12 AWG) 0.3 mm 2 (22 AWG) 0.66 N-m (5.5 lb.-in.) 0.6 N-m (5 lb.-in.)
D 8.4 mm
2
(8 AWG) 0.8 mm
2
(18 AWG) 1.7 N-m (15 lb.-in.) 1.4 N-m (12 lb.-in.)
E 25.0 mm 2 (3 AWG) 2.5 mm 2 (14 AWG) 2.71 N-m (24 lb.-in.) 2.71 N-m (24 lb.-in.)
SHLD terminal Terminating point for wiring shields All — — 1.6 N-m (14 lb.-in.) 1.6 N-m (14 lb.-in.)
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
Terminal
BR1
BR2
+DC
–DC
PE
U, V, W
R, S, T
Description
DC Brake (+)
DC Brake (–)
DC Bus (+)
DC Bus (–)
Notes
DB Resistor Connection - Important: Do not connect both an internal and external DB resistor at the same time. This may violate the minimum allowed DB resistance and cause drive damage.
➍
Test point on Frames A-D located to the left or right of the Power Terminal Block. Frame E has a dedicated terminal.
PE Ground
U (T1), V (T2), W (T3) To Motor
R (L1), S (L2), T (L3) AC Line Input Power
Typical Terminal Block Location
Power Terminals
-DC
L1
R
L2
S
L3
T
BR1
+DC
BR2
BRK
T1
U
Frames A-D
T2
V
T3
W
PE PE
-DC
L1
R
L2
S
L3
T
+DC –DC BR1 BR2 T1
U
T2
V
T3
W
PE PE
M6 M6
Frame E
17
PowerFlex 70 Technical Data
Control Terminals
14 26
1 13
No. Signal
1
2 Digital In 2
3 Digital In 3
4 Digital In 4
5 Digital In 5
6 Digital In 6
7 24V Common
8 Digital In Common
9 +24V DC
10 +10V Pot Reference
11 Digital Out 1 – N.O.
(1)
12
13
Digital In 1
Digital Out 1 Common
Digital Out 1 – N.C.
(1)
Factory
Default
Stop – CF
(CF = Clear Fault)
Start
Auto/Man
Speed Sel 1
–
–
Speed Sel 2
Speed Sel 3
–
–
NOT Fault
Fault
Description
11.2 mA @ 24V DC
19.2V minimum on state
3.2V maximum off state
Important: Use only 24V DC, not suitable for 115V AC circuitry.
(3)
Inputs can be wired as sink or source.
Drive supplied power for Digital In1-6 inputs only.
Not intended for use on circuits outside of the drive.
See examples beginning on page 20 .
150mA maximum load.
2 k ohm minimum load.
Max Resistive Load
250V AC / 30V DC
50 VA / 60 Watts
Max Inductive Load
250V AC / 30V DC
25 VA / 30 Watts
Minimum DC Load
10 µA, 10 mV DC
361 -
366
380 -
387
14 Analog In 1 (– Volts)
15 Analog In 1 (+ Volts)
16 Analog In 1 (– Current)
17 Analog In 1 (+ Current)
18
19
20
Analog In 2 (– Volts)
Analog In 2 (+ Volts)
Analog In 2 (– Current)
(2)
Voltage – Reads value at 14 & 15
(2)
Voltage – Reads value at 18 & 19
Isolated, bipolar, differential, 0 to +10V unipolar (10 bit) or
±10V bipolar (10 bit & sign), 100k ohm input impedance.
(5)
Isolated, 4-20mA, 10 bit & sign, 100 ohm input impedance.
(5)
21 Analog In 2 (+ Current)
22 10V Pot Common
Analog Out (– Volts)
Analog Out (– Current)
(2)
Output Freq
23 Analog Out (+ Volts)
Analog Out (+ Current)
24 Digital Out 2 – N.O.
(1)
Run
25 Digital Out 2 Common
26 Digital Out 2 – N.C.
(1) NOT Run
Non-isolated, 0 to +10V, 10 bit, 100k ohm input impedance.
(4)
320 -
327
Non-isolated, 4-20mA, 10 bit, 100 ohm input impedance.
(4)
0 to +10V, 10 bit, 10k ohm (2k ohm minimum) load.
0 to 20mA, 10 bit, 400 ohm maximum load.
Referenced to chassis ground.
Common if internal 10V supply (terminal 10) is used.
See description at No.s 11-13.
(6)
340 -
344
380 -
387
(2)
(3)
(4)
(5)
(1)
(6)
Contacts shown in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.
These inputs/outputs are dependent on a number of parameters. See “Related Parameters.”
For use with 115V AC circuitry. A 115V AC interface option (AK-M9-115VAC-1) must be used
Differential Isolation - External source must be less than 10V with respect to PE.
Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.
Analog output current is only available with Enhanced Control drives.
18
PowerFlex 70 Technical Data
Hardware Enable Circuitry (Enhanced Control Only)
By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software.
If the application requires the drive to be disabled without software interpretation, a hardware enable configuration can be utilized. This is done by removing the enable jumper (ENBL JMP) and wiring the enable input to “Digital In 6”.
1.
Remove drive cover.
2.
Locate and remove the “Enable Jumper on the Main Control Board.
3.
Wire Enable to “Digital In 6.”
4.
Verify that 366 [Digital In6 Sel] is set to option 1 “Enable.”
Safe Off Board Terminal Block (Enhanced Control Only)
No. Signal
1 Monitor - N.C.
2 Common - N.C.
Description
Normally closed contacts for monitoring relay status.
Maximum Resistive Load: 250V ac / 30V dc / 50 VA / 60 Watts
Maximum Inductive Load: 250V ac / 30V dc / 25 VA / 30 Watts
4 3 2 1
3 +24V dc
4 24V Common
Connections for user supplied power to energize coil.
Connection Examples
For detailed connection examples refer to the DriveGuard™ Safe-Off Option (Series B) for PowerFlex
®
40P and
PowerFlex
®
70 AC Drives User Manual, publication PFLEX-UM003.
Encoder Interface Terminal Block (Enhanced Control Only)
1 6
4
5
6
2
3
No.
Signal
1 5-12V Power
(1)
Power Return
Encoder B (NOT)
Encoder B
Encoder A (NOT)
Encoder A
Description
Internal power source 250 mA (isolated)
Jumper Settings
= 12V
Receive Voltage
= 5V
Single channel or quadrature B input.
Single channel or quadrature A input.
Send Voltage
= 12V
= 5V
(1) Jumper selectable +5/12V is available on 20A-ENC-1 Encoder Boards.
Sample Encoder Wiring
I/O
Encoder
Power –
Internal Drive
Power
Internal (drive)
12V DC,
250mA
Encoder
Signal –
Single-Ended,
Dual Channel
Connection Example
1
2
3
4
5
6
1
2
3
4
5
6
+12V DC
(250 mA)
Common
B NOT
B
A NOT
A to SHLD to Power Supply
Common to SHLD
I/O
Encoder
Power –
External
Power
Source
Connection Example
External
Power
Supply to
SHLD
Encoder
Signal –
Differential,
Dual
Channel
1
2
5
6
3
4 to SHLD
B NOT
B
A NOT
A
19
PowerFlex 70 Technical Data
EMC Filters
Description
External 1-Phase 200-240V, 8A Filter
External 3-Phase 200-480V, 5A Filter
Internal 3-Phase 200-480 Filter➊
Frame
A
A
B, C, D
Catalog Number
User Installed
20A-RF-08-A1
20A-RF-05-A3
–
Factory Installed
(Position 13)
N/A
N/A
A
➊ Standard on Frames C and D. Optional on Frame B (Frame A ratings increase to Frame B).
EMC Filter
20A-RF-08-A1
20A-RF-05-A3
Other Options
Description
Service Connection Board ➋
115 Volt AC Interface Card
Frame E Flange Gasket
Catalog No.
User Installed
Factory Installed
(Position 15)
SK-M9-SCB1 N/A
AK-M9-115VAC-1 N/A
AK-M9-GASKET1-E4 N/A
(Position 16)
N/A
N/A
N/A
➋ Provides temporary DPI/HIM connection for NEMA 1 and Flange drives with cover removed.
Service Connection Board
SK-M9-SCB1
115V Interface Card
AK-M9-115VAC-1
I/O Wiring Examples
Input/Output
Potentiometer Unipolar Speed Reference
10k Ohm Pot. Recommended
(2k Ohm minimum)
Connection Example
14
15
Joystick Bipolar Speed Reference
±10V Input
Analog Input Bipolar Speed Reference
±10V Input
-10V Com +10V
Power Source
–
+
10
22
18
19
22
18
19
Required Parameter Settings
Select Speed Reference source:
Param. 090 = 1 “Analog In 1”
Adjust Scaling:
Param. 091, 092, 322, 323
Check Results:
Param. 016
Set Direction Mode:
Param. 190 = 1 “Bipolar”
Adjust Scaling:
Param. 091, 092, 325, 326
Check Results:
Param. 017
Adjust Scaling:
Param. 091, 092, 325, 326
Check Results:
Param. 017
Analog Input Unipolar Speed Reference
0 to +10V Input
Analog Input, PTC
PTC OT set > 5V
PTC OT cleared < 4V
PTC Short < 0.2V
Common
+
18
19
Adjust Scaling:
Param. 091, 092, 325, 326
Check Results:
Param. 017
1.8k
PTC
Ferrite
Bead
3.32k
Ohm
10
14
15
22
Set Fault Config 1:
Param. 238, Bit #7 = 1 “Enabled”
Set Alarm Config 1:
Param. 259, Bit #11 = 1 “Enabled”
20
PowerFlex 70 Technical Data
Input/Output
Analog Input Unipolar Speed Reference
4-20 mA Input
Connection Example
Common
+
20
21
Analog Output Unipolar
0 to +10V Output. Can Drive a 2k Ohm load (25 mA short circuit limit)
2 Wire Control Non-Reversing
2 Wire Control Reversing
3 Wire Control
3 Wire Control
+ –
Internal Supply
2
Stop-Run
7
8
9
External Supply
Run Rev
1
2
Run Fwd
+24V Common
Internal Supply
8
Stop
Start
7
8
9
1
2
External Supply
Stop
1
2
Start
8
+24V Common
Digital Output
Form C Relays Energized in Normal State.
Power
Source
or
24
25
26
11
12
13
22
23
Enable Input
Shown in enabled state.
6
Required Parameter Settings
Configure Input for Current:
Param. 320, Bit #1 = 1 “Current”
Adjust Scaling:
Param. 091, 092, 325, 326
Check Results:
Param. 017
Select Source Value:
Param. 342
Adjust Scaling:
Param. 343, 344
Disable Digital Input 1:
Param. 361 = 0 “Not Used”
Set Digital Input 2:
Param. 362 = 7 “Run”
Set Digital Input 1:
Param. 361 = 8 “Run Forward”
Set Digital Input 2:
Param. 362 = 9 “Run Reverse”
Use factory default parameter settings.
Use factory default parameter settings.
Select Source:
Param. 380, 384
Standard Control
Configure with parameter 366
Enhanced Control
Configure with parameter 366
For dedicated hardware Enable: Remove Enable Jumper
(ENBL JMP) located on the Main Control Board.
21
PowerFlex 70 Technical Data
Cable Recommendations
Cable Types Acceptable for 200-600 Volt Installations
A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and recommendations are based on 75
° C. Do not reduce wire gauge when using higher temperature wire. See table below.
Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity.
Shielded/Armored Cable
Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for shielded cable.
Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and Grounding
Guidelines for PWM AC Drives,” publication DRIVES-IN001.
Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.
A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.
Other types of shielded cable are available, but the selection of these types may limit the allowable cable length.
Particularly, some of the newer cables bundle 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.
Location Rating/Type
Standard (Option 1) 600V, 90
°C (194°F)
XHHW2/RHW-2
Anixter B209500-B209507, Belden 29501-29507, or equivalent
Standard (Option 2) Tray rated 600V, 90
° C (194° F) RHH/RHW-2
Anixter OLF-7xxxxx or equivalent
Description
• Four tinned copper conductors with XLP insulation.
• Copper braid/aluminum foil combination shield and tinned copper drain wire.
• PVC jacket.
Class I & II;
Division I & II
Tray rated 600V, 90
° C (194° F) RHH/RHW-2
Anixter 7V-7xxxx-3G or equivalent
• Three tinned copper conductors with XLPE insulation.
• 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.
• PVC jacket.
• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.
• Black sunlight resistant PVC jacket overall.
• Three copper grounds on #10 AWG and smaller.
22
PowerFlex 70 Technical Data
Single-Phase Input Power
The PowerFlex 70 drive is typically used with a three-phase input supply. Single-phase operation of the drive is not currently rated under the UL 508C listing. Rockwell Automation has verified that single-phase operation with output current derated by 50% of the three-phase ratings identified in the tables in the Power Ratings and Branch Circuit
Protection below.
Power Ratings and Branch Circuit Protection
208 Volt AC Input Protection Devices (See page 24 for Notes)
Drive
Catalog
Number
HP
Rating
208 Volt AC Input
Input
Ratings Output Amps
Dual
Element Time
Delay Fuse
ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.
(2)
Max.
(3)
20AB2P2 A 0.5
0.33 2.9
20AB4P2 A 1
20AB6P8 B 2
0.75 5.6
1.5
10
1.1
2.5
2 4.8
3.6
7.8
2.7
5.5
10.3
20AB9P6 B 3
20AB015 C 5
2
3
14
16
5.1
11 12.1
5.8
17.5
19.2
20AB022 D 7.5
5 23.3
8.3
25.3
27.8
20AB028 D 10 7.5
29.8
10.7 32.2
37.9
20AB042 D 15 10 39.8
14.3 43 55.5
20AB054 E 20 15 57.5
20.7 62.1
72.4
20AB070 E 25 20 72.3
26.0 78.2
93.1
20
20
30
40
6
10
15
60
80
90
3.7
7.4
13.8
16.5
26.6
37.9
50.6
74
96.6
124
25
35
50
70
6
10
15
100
125
175
20
20
30
40
6
10
15
60
80
90
Non-Time
Delay Fuse
Min.
(2)
Max.
(3)
10
17.5
30
40
70
100
125
175
200
300
15
15
30
40
70
100
125
175
200
300
Circuit
Breaker
Max.
(5)
Motor
Circuit
Protector
140M Motor Protector with Adjustable Current Range
Max.
(5)
Available Catalog Numbers
30
30
30
50
7
7
15
70
100
100
–
–
–
140M-C2E-B40 140M-D8E-B40 – –
140M-C2E-B63 140M-D8E-B63 – –
140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
140M-C2E-C20 140M-D8E-C20 140M-F8E-C20 –
140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500
– – 140M-F8E-C32 140-CMN-4000
–
–
–
140M-F8E-C45 140-CMN-6300
– 140-CMN-6300
– 140-CMN-9000
240 Volt AC Input Protection Devices (See page 24 for Notes)
Drive
Catalog
Number
HP
Rating
Input
Ratings Output Amps
Dual
Element Time
Delay Fuse
Non-Time
Delay Fuse
Circuit
Breaker
ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.
(2) Max.
(3) Min.
(2) Max.
(3) Max.
(5)
240 Volt AC Input
20AB2P2 A 0.5
0.33 2.5
20AB4P2 A 1
20AB6P8 B 2
0.75 4.8
1.5
8.7
1.1
2.2
2 4.2
3.6
6.8
2.4
4.8
9
20AB9P6 B 3
20AB015 C 5
2
3
12.2
5.1
9.6
10.6
13.9
5.8
15.3
17.4
20AB022 D 7.5
5 19.9
8.3
22
20AB028 D 10 7.5
25.7
10.7 28
24.4
33
20AB042 D 15 10 38.7
16.1 42
20AB054 E 20 15 49.8
20.7 54
20AB070 E 25 20 64.5
26.8 70
46.2
63
81
20
20
25
35
3
6
15
50
60
90
3.3
6.4
12
14.4
23.2
33
44
63
84
108
20
30
45
60
4.5
9
15
90
100
150
20
20
25
35
3
6
15
50
60
90
8
15
25
35
60
80
110
150
200
275
15
15
25
35
60
80
110
150
200
275
15
30
30
50
3
7
15
50
100
100
Motor
Circuit
Protector
140M Motor Protector with Adjustable Current Range
Max.
(5) Available Catalog Numbers
–
–
–
140M-C2E-B25 140M-D8E-B25 – –
140M-C2E-B63 140M-D8E-B63 – –
140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500
– – 140M-F8E-C32 140-CMN-4000
–
–
–
140M-F8E-C45 140-CMN-6300
– 140-CMN-6300
– 140-CMN-9000
400 Volt AC Input Protection Devices (See page 24 for Notes).
Drive
Catalog
Number kW
(400V)
HP
(480V)
Rating
Input
Ratings Output Amps
Dual
Element Time
Delay Fuse
Non-Time
Delay Fuse
Circuit
Breaker
ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.
(2) Max.
(3) Min.
(2) Max.
(3) Max.
(5)
400 Volt AC Input
20AC1P3 A 0.37 0.25 1.6
20AC2P1 A 0.75 0.55 2.5
20AC3P5 A 1.5
1.1
4.3
1.1
1.3
1.8
2.1
3 3.5
1.4
2.4
4.5
20AC5P0 B 2.2
1.5
6.5
20AC8P7 B 4 3 11.3
4.5
7.8
5
8.7
5.5
9.9
20AC011 C 5.5
4 11 7.6
11.5
13
20AC015 C 7.5
5.5
15.1
10.4 15.4
17.2
20AC022 D 11 7.5
21.9
15.2 22
20AC030 D 15 11 30.3
21 30
20AC037 D 18.5 15 35 24.3 37
24.2
33
45
10
15
15
20
3
4
6
30
40
50
33
45
60
1.9
3.2
6
7.5
13.2
17.4
23.1
45
60
80
3
6
6
10
17.5
25
30
10
15
15
20
3
4
6
30
40
50
20
30
45
60
5
8
12
80
120
125
20
30
40
60
15
15
15
80
120
140
15
15
15
20
3
7
7
30
50
50
Motor
Circuit
Protector
Max.
(5)
140M Motor Protector with Adjustable Current Range
Available Catalog Numbers
140M-C2E-B16 – –
140M-C2E-B25 140M-D8E-B25 –
140M-C2E-B63 140M-D8E-B63 –
140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
–
–
–
140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500
– – 140M-F8E-C32 140-CMN-4000
– – 140M-F8E-C45 140-CMN-4000
23
PowerFlex 70 Technical Data
Drive
Catalog
Number kW
(400V)
HP
(480V)
Rating
Input
Ratings Output Amps
Dual
Element Time
Delay Fuse
ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.
(2)
Max.
(3)
20AC043 D 22 18.5 40.7
28.2 43
20AC060 E 30 22 56.8
39.3 60
56
66
74
90
60
80
90
125
20AC072 E 37 30 68.9
47.8 72 90 120 90 150
Non-Time
Delay Fuse
Min.
(2)
Max.
(3)
60
80
150
225
90 250
Circuit
Breaker
(4)
Max.
(5)
160
240
280
Motor
Circuit
Protector
(6)
Max.
(5)
70
80
100
–
–
140M Motor Protector with Adjustable Current Range
(7) (8)
Available Catalog Numbers
(9)
–
–
–
–
140-CMN-6300
140-CMN-6300
– – – 140-CMN-9000
480 Volt AC Input Protection Devices.
Drive
Catalog
Number kW
(400V)
HP
(480V)
Rating
Input
Ratings Output Amps
Dual
Element Time
Delay Fuse
Non-Time
Delay Fuse
Circuit
Breaker
ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.
(2) Max.
(3) Min.
(2) Max.
(3) Max.
(5)
480 Volt AC Input
20AD1P1 A 0.5
0.33 1.3
20AD2P1 A 1
20AD3P4 A 2
0.75 2.4
1.5
3.8
1.1
1.1
2 2.1
3.2
3.4
20AD5P0 B 3
20AD8P0 B 5
2
3
5.6
9.8
4.7
5
8.4
8
20AD011 C 7.5
5 9.5
7.9
11
20AD014 C 10 7.5
12.5
10.4 14
20AD022 D 15 10 19.9
16.6 22
20AD027 D 20 15 24.8
20.6 27
20AD034 D 25 20 31.2
25.9 34
20AD040 D 30 25 36.7
39.7 40
20AD052 E 40 30 47.7
39.7 52
20AD065 E 50 40 59.6
49.6 65
80
100
125
150
200
250
20
30
40
50
4
8
12
25
35
40
50
60
80
10
15
15
20
3
3
6
45
60
70
90
110
125
10
15
20
30
3
6
6
25
35
40
50
60
80
10
15
15
20
3
3
6
33
44
54
68
80
104
1.6
3.2
6
7.5
12
16.5
22
24.2
33
40.5
51
60
78
1.2
2.4
4.5
5.5
8.8
12.1
16.5
80
100
125
150
200
250
20
30
40
50
15
15
15
30
50
50
50
70
100
15
15
15
20
3
3
7
Motor
Circuit
Protector
Max.
(5)
140M Motor Protector with Adjustable Current Range
Available Catalog Numbers
140M-C2E-B16 – –
140M-C2E-B25 140M-D8E-B25 –
140M-C2E-B40 140M-D8E-B40 –
140M-C2E-B63 140M-D8E-B63 – –
140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
–
–
–
–
–
–
–
140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 –
– – 140M-F8E-C32 140-CMN-2500
–
–
140M-F8E-C45
140M-F8E-C45
140-CMN-4000
140-CMN-4000
–
–
–
–
140-CMN-6300
140-CMN-9000
600 Volt AC Input Protection Devices
Drive
Catalog
Number
HP
Rating
Input
Ratings Output Amps
Dual
Element Time
Delay Fuse
ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.
(2)
Max.
(3)
600 Volt AC Input
20AE0P9 A 0.5
0.33 1.3
20AE1P7 A 1 0.75 1.9
20AE2P7 A 2
20AE3P9 B 3
1.5
2
3
4.4
1.3
0.9
2 1.7
3.1
2.7
4.5
3.9
20AE6P1 B 5 3
20AE9P0 C 7.5
5
7.5
7.7
7.8
6.1
8 9
20AE011 C 10 7.5
9.8
10.1 11
20AE017 D 15 10 15.3
15.9 17
20AE022 D 20 15 20 20.8 22
20AE027 D 25 20 24.8
25.7 27
20AE032 D 30 25 29.4
30.5 32
20AE041 E 40 30 37.6
39.1 41
20AE052 E 50 40 47.7
49.6 52
10
10
15
20
4
6
3
3
25
35
40
50
60
9.2
13.5
18
25.5
1.4
2.6
4.8
5.9
34
44
54
64
82
6.7
9.9
13.5
18.7
1.1
2
3.6
4.3
25.5
33
40.5
48
61.5
12
20
20
35
6
8
3
6
45
60
70
90
110
10
10
15
20
4
6
3
3
25
35
40
50
60
Non-Time
Delay Fuse
Min.
(2)
Max.
(3)
Circuit
Breaker
(4)
Max.
(5)
Motor
Circuit
Protector
(6)
Max.
(5)
140M Motor Protector with Adjustable Current Range
(7) (8)
Available Catalog Numbers
(9)
20
35
40
60
15
15
15
15
80
100
125
150
200
20
35
40
60
3.5
6
10
15
80
100
125
150
200
15
15
15
30
7
7
3
3
30
50
50
100
100
140M-C2E-B16 – –
140M-C2E-B25 140M-D8E-B25 –
140M-C2E-B40 140M-D8E-B40 –
140M-C2E-B63 140M-D8E-B63 –
140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –
140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –
140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –
140M-C2E-C20 140M-D8E-C20 140M-F8E-C20 –
–
–
–
–
–
–
140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500
– – 140M-F8E-C25 140-CMN-2500
–
–
–
–
140M-F8E-C32
140M-F8E-C45
–
140-CMN-4000
140-CMN-4000
140-CMN-6300
(5)
(6)
(7)
(8)
(1)
(2)
(3)
(4)
(9)
For IP 66 (NEMA/UL Type 4X/12) enclosures, drives listed as Frame A increase to Frame B and drives listed as Frame C increase to Frame D.
Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta systems in single motor applications.
The AIC ratings of the Bulletin 140M Motor Protector may vary. See Industrial Controls online catalog at www.ab.com.
24
PowerFlex 70 Technical Data
Maximum Motor Cable Lengths
In the following tables, a “
●
” in any of the latter columns will indicate that this drive rating can be used with an Allen-
Bradley Terminator (1204-TFA1/1204-TFB2) and/or Reflected Wave Reduction Device with Common Mode Choke
(1204-RWC-17) or without choke (1204-RWR2).
• For the Terminator, the maximum cable length is 182.9 meters (600 feet) for 400/480/600V drives. The PWM frequency must be 2 kHz. The 1204-TFA1 can be used only on low HP (5 HP & below), while the 1204-TFB2 can be used from 2-800 HP.
•
1204 Reflected Wave Reduction Device
(all motor insulation classes):
- (1) 1204-RWR2-09
2kHz: 182.9m (600 ft.) at 400/480V and 121.9m (400 ft.) at 600V. 4 kHz: 91.4m (300 ft.) at 400/480V and 61.0m
(200 ft.) at 600V.
- (2) 1204-RWC-17
2 kHz: 365.8m (1200 ft.) at 400/480/600V. 4 kHz: 243.8m (800 ft.) at 400/480V and 121.9m (400 ft.) at 600V.
For both devices, power dissipation in the damping resistor limits maximum cable length.
The 1321-RWR is a complete reflected wave reduction solution available for many of the PowerFlex drives. If available, a 1321-RWR catalog number will be indicated in the “Reactor/RWR” column. When not available, use the reactor and resistor information provided to build a solution.
For Further Information on … see Publication …
1321-RWR 1321-TD001
1204-RWR2
1204-RWC
1204-TFxx
1204-5.1
1204-IN001
1204-IN002
25
PowerFlex 70 Technical Data
PowerFlex 70 (Standard/Enhanced), 400V Shielded/Unshielded Cable - Meters (Feet)
Rating No Solution Reactor Only
Reactor + Damping Resistor or 1321-RWR Reactor/RWR
Drive
Frame
A
B
C
D
D
D
E
kW
kHz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No.
0.37 2 7.6
(25)
4 7.6
(25)
0.75 2 7.6
(25)
53.3
(175)
53.3
(175)
83.8
(275)
53.3
(175)
53.3
(175)
83.8
(275)
53.3
(175)
53.3
(175)
83.8
(275)
91.4
(300)
18.3
(60)
91.4
(300)
121.9
(400)
91.4
(300)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
4 7.6
(25)
1.5
2 7.6
(25)
4 7.6
(25)
2.2
2 7.6
(25)
4 7.6
(25)
76.2
(250)
83.8
(275)
76.2
(250)
137.2
(450)
91.4
(300)
76.2
(250)
83.8
(275)
76.2
(250)
182.9
(600)
152.4
(500)
76.2
(250)
83.8
(275)
76.2
(250)
182.9
(600)
182.9
(600)
18.3
(60)
91.4
(300)
18.3
(60)
91.4
(300)
18.3
(60)
91.4
(300)
182.9
(600)
91.4
(300)
182.9
(600)
91.4
(300)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
4 2 7.6
(25)
4 7.6
(25)
5.5
2 7.6
(25)
4 7.6
(25)
7.5
2 7.6
(25)
4 7.6
(25)
11 2 7.6
(25)
4 7.6
(25)
15 2 7.6
(25)
4 7.6
(25)
18.5 2 7.6
(25)
4 7.6
(25)
22 2 7.6
(25)
4 7.6
(25)
30 2 7.6
(25)
4 7.6
(25)
37 2 12.2
(40)
4 12.2
(40)
137.2
(450)
91.4
(300)
137.2
(450)
91.4
(300)
137.2
(450)
91.4
(300)
137.2
(450)
91.4
(300)
137.2
(450)
91.4
(300)
137.2
(450)
91.4
(300)
137.2
(450)
91.4
(300)
137.2
(450)
91.4
(300)
137.2
(450)
91.4
(300)
243.8
(800)
152.4
(500)
304.8
(1000)
152.4
(500)
365.8
(1200)
152.4
(500)
365.8
(1200)
152.4
(500)
365.8
(1200)
213.4
(700)
365.8
(1200)
152.4
(500)
365.8
(1200)
152.4
(500)
365.8
(1200)
152.4
(500)
304.8
(1000)
152.4
(500)
304.8
(1000)
152.4
(500)
243.8
(800)
213.4
(700)
304.8
(1000)
213.4
(700)
365.8
(1200)
213.4
(700)
365.8
(1200)
213.4
(700)
365.8
(1200)
213.4
(700)
365.8
(1200)
213.4
(700)
365.8
(1200)
213.4
(700)
365.8
(1200)
213.4
(700)
91.4
(300)
18.3
(60)
91.4
(300)
18.3
(60)
91.4
(300)
18.3
(60)
91.4
(300)
18.3
(60)
18.3
(60)
91.4
(300)
18.3
(60)
91.4
(300)
18.3
(60)
91.4
(300)
91.4
(300)
18.3
(60)
91.4
(300)
18.3
(60)
243.8
(800)
91.4
(300)
243.8
(800)
243.8
(800)
304.8
(1000)
304.8
(1000)
91.4
(300)
365.8
(1200)
91.4
(300)
304.8
(1000)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
91.4
(300)
365.8
(1200)
365.8
(1200)
365.8
(1200)
91.4
(300)
365.8
(1200)
365.8
(1200)
365.8
(1200)
91.4
(300)
365.8
(1200)
91.4
(300)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
91.4
(300)
365.8
(1200)
365.8
(1200)
365.8
(1200)
91.4
(300)
365.8
(1200)
243.8
(800)
243.8
(800)
304.8
(1000)
304.8
(1000)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
243.8
(800)
182.9
(600)
304.8
(1000)
182.9
(600)
365.8
(1200)
182.9
(600)
365.8
(1200)
182.9
(600)
365.8
(1200)
182.9
(600)
365.8
(1200)
182.9
(600)
365.8
(1200)
182.9
(600)
365.8
(1200)
365.8
(1200)
365.8
(1200)
182.9
(600)
365.8
(1200)
365.8
(1200)
365.8
(1200)
182.9
(600)
243.8
(800)
243.8
(800)
304.8
(1000)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
304.8
(1000)
243.8
(800)
243.8
(800)
304.8
(1000)
304.8
(1000)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
304.8
(1000)
365.8
(1200)
365.8
(1200)
365.8
(1200)
304.8
(1000)
365.8
(1200)
365.8
(1200)
243.8
(800)
243.8
(800)
304.8
(1000)
304.8
(1000)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
1321-RWR8-DP
1321-RWR8-DP
1321-RWR12-DP
1321-RWR12-DP
1321-RWR18-DP
1321-RWR18-DP
1321-RWR25-DP
1321-RWR25-DP
1321-RWR35-DP
1321-RWR35-DP
1321-RWR35-DP
1321-RWR35-DP
1321-RWR45-DP
1321-RWR45-DP
1321-RWR55-DP
1321-RWR55-DP
1321-RWR80-DP
1321-RWR80-DP
Resistor
Ohms Watts
Available Options
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
26
PowerFlex 70 Technical Data
PowerFlex 70 (Standard/Enhanced), 480V Shielded/Unshielded Cable - Meters (Feet)
Rating No Solution Reactor Only
Reactor + Damping Resistor or 1321-RWR Reactor/RWR
Drive
Frame
A
B
C
D
E
5 2 7.6
(25)
4 7.6
(25)
7.5
2 7.6
(25)
4 7.6
(25)
10 2 7.6
(25)
4 7.6
(25)
15 2 7.6
(25)
4 7.6
(25)
20 2 7.6
(25)
4 7.6
(25)
25 2 7.6
(25)
4 7.6
(25)
30 2 7.6
(25)
4 7.6
(25)
40 2 7.6
(25)
4 7.6
(25)
50 2 12.2
(40)
4 7.6
(25)
HP
kHz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No.
0.5
2 7.6
(25)
4 7.6
(25)
1 2 7.6
(25)
12.2
(40)
12.2
(40)
12.2
(40)
53.3
(175)
53.3
(175)
83.8
(275)
53.3
(175)
53.3
(175)
83.8
(275)
7.6
(25)
7.6
(25)
7.6
(25)
91.4
(300)
12.2
(40)
91.4
(300)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
121.9
(400)
121.9
(400)
152.4
(500)
2
3
4 7.6
(25)
2 7.6
(25)
4 7.6
(25)
2 7.6
(25)
4 7.6
(25)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
76.2
(250)
83.8
(275)
76.2
(250)
129.5
(425)
121.9
(400)
76.2
(250)
83.8
(275)
76.2
(250)
129.5
(425)
121.9
(400)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
12.2
(40)
91.4
(300)
12.2
(40)
91.4
(300)
12.2
(40)
121.9
(400)
182.9
(600)
121.9
(400)
182.9
(600)
121.9
(400)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
243.8
(800)
243.8
(800)
304.8
(1000)
243.8
(800)
243.8
(800)
304.8
(1000)
243.8
(800)
243.8
(800)
304.8
(1000)
1321-RWR8-DP
1321-RWR8-DP
1321-RWR12-DP
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
18.3
(60)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
12.2
(40)
137.2
(450)
121.9
(400)
137.2
(450)
121.9
(400)
137.2
(450)
121.9
(400)
137.2
(450)
106.7
(350)
137.2
(450)
91.4
(300)
137.2
(450)
121.9
(400)
137.2
(450)
121.9
(400)
137.2
(450)
121.9
(400)
137.2
(450)
121.9
(400)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
152.4
(500)
182.9
(600)
152.4
(500)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
12.2
(40)
12.2
(40)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
7.6
(25)
12.2
(40)
76.2
(250)
12.2
(40)
91.4
(300)
12.2
(40)
76.2
(250)
76.2
(250)
12.2
(40)
61.0
(200)
18.3
(60)
12.2
(40)
91.4
(300)
12.2
(40)
91.4
(300)
12.2
(40)
91.4
(300)
91.4
(300)
12.2
(40)
243.8
(800)
121.9
(400)
243.8
(800)
243.8
(800)
304.8
(1000)
304.8
(1000)
182.9
(600)
182.9
(600)
182.9
(600)
121.9
(400)
365.8
(1200)
121.9
(400)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
365.8
(1200)
121.9
(400)
304.8
(1000)
365.8
(1200)
365.8
(1200)
121.9
(400)
365.8
(1200)
304.8
(1000)
365.8
(1200)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
182.9
(600)
121.9
(400)
365.8
(1200)
121.9
(400)
365.8
(1200)
106.7
(350)
304.8
(1000)
106.7
(350)
274.3
(900)
365.8
(1200)
243.8
(800)
365.8
(1200)
228.6
(750)
365.8
(1200)
228.6
(750)
152.4
(500)
182.9
(600)
152.4
(500)
152.4
(500)
121.9
(400)
152.4
(500)
91.4
(300)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
304.8
(1000)
365.8
(1200)
243.8
(800)
365.8
(1200)
243.8
(800)
304.8
(1000)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
304.8
(1000)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
365.8
(1200)
1321-RWR12-DP
1321-RWR18-DP
1321-RWR18-DP
1321-RWR25-DP
1321-RWR25-DP
1321-RWR35-DP
1321-RWR35-DP
1321-RWR35-DP
1321-RWR35-DP
1321-RWR45-DP
1321-RWR45-DP
1321-RWR55-DP
1321-RWR55-DP
1321-RWR80-DP
1321-RWR80-DP
Resistor
Ohms Watts
Available Options
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
27
PowerFlex 70 Technical Data
PowerFlex 70 (Standard/Enhanced), 600V Shielded/Unshielded Cable - Meters (Feet)
Rating No Solution
Drive
Frame
A
B
C
D
E
4
30 2
4
40 2
4
50 2
4
4
10 2
4
15 2
4
20 2
4
25 2
HP kHz 1488V
1 2
4
2 2
42.7 (140)
30.5 (100)
42.7 (140)
4
3 2
4
5 2
4
7.5 2
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
30.5 (100)
42.7 (140)
36.6 (120)
Reactor Only 1321-RWR RWR
1850V 1488V 1850V 1488V 1850V
121.9 (400) 121.9 (400) 121.9 (400) 121.9 (400) 121.9 (400)
121.9 (400) 30.5 (100) 121.9 (400) 121.9 (400) 121.9 (400)
152.4 (500) 152.4 (500) 152.4 (500) 152.4 (500) 152.4 (500)
Cat. No.
137.2 (450) 30.5 (100) 152.4 (500) 152.4 (500) 152.4 (500)
152.4 (500) 152.4 (500) 182.9 (600) 182.9 (600) 182.9 (600)
137.2 (450) 30.5 (100) 152.4 (500) 182.9 (600) 182.9 (600)
152.4 (500) 152.4 (500) 243.8 (800) 243.8 (800) 243.8 (800) 1321-RWR8-EP
137.2 (450) 30.5 (100) 152.4 (500) 243.8 (800) 243.8 (800) 1321-RWR8-EP
152.4 (500) 152.4 (500) 304.8 (1000) 304.8 (1000) 304.8 (1000)
1321-RWR12-EP
137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 304.8 (1000) 1321-RWR12-EP
182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR12-EP
137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR12-EP
182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200)
1321-RWR18-EP
137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR18-EP
182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR25-EP
137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR25-EP
182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200)
1321-RWR35-EP
137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR35-EP
182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR35-EP
137.2 (450) 36.6 (120) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR35-EP
182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200)
1321-RWR45-EP
137.2 (450) 36.6 (120) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR45-EP
182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR55-EP
137.2 (450) 45.7 (150) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR55-EP
Available Options
●
●
●
●
●
●
●
●
●
● ●
● ●
● ●
● ●
● ●
● ●
● ●
● ●
●
●
●
●
28
PowerFlex 70 Technical Data
Mounting
Maximum Surrounding Air Temperature
Enclosure Rating Temperature Range
Open Type, IP 20, NEMA/UL Type 1 &
Flange Mount
0 to 50 degrees C (32 to 122 degrees F)
IP 66, NEMA/UL Type 4X/12 0 to 40 degrees C (32 to 104 degrees F)
IP 54, NEMA/UL Type 12 0 to 40 degrees C (32 to 104 degrees F)
Important: Some drives are equipped with an adhesive label on the top of the chassis. Removing the adhesive label from the drive changes the enclosure rating from NEMA/UL Type 1 Enclosed to Type Open.
Minimum Mounting Clearances
Specified vertical clearance requirements are intended to be from drive to drive. Other objects can occupy this space; however, reduced airflow may cause protection circuits to fault the drive. In addition, inlet air temperature must not exceed the product specification.
76.2 mm
(3.0 in.)
76.2 mm
(3.0 in.)
Clearances apply to all
PowerFlex 70 Drives:
• Panel Mount
• Flange Mount
• NEMA Type 4X/12
76.2 mm
(3.0 in.)
76.2 mm
(3.0 in.)
PowerFlex 70 Frames
Output Power kW
ND (HD)
HP
ND (HD)
0.37 (0.25) 0.5 (0.33)
0.75 (0.55) 1 (0.75)
1.5 (1.1) 2 (1.5)
2.2 (1.5)
4 (3)
3 (2)
5 (3)
5.5 (4)
7.5 (5.5)
11 (7.5)
15 (11)
7.5 (5)
10 (7.5)
15 (10)
20 (15)
18.5 (15)
22 (18.5)
30 (22)
37 (30)
25 (20)
30 (25)
40 (30)
50 (40)
–
–
–
–
–
–
–
–
A
B
B
–
Frame Size
208-240V AC Input
Not Filtered Filtered
A B
B
B
B
C
E
–
–
–
D
D
D
E
E
–
–
–
D
D
D
E
B
B
B
D
400-480V AC Input
IP66 (4X/12) Not Filtered Filtered
B A B
A
A
B
B
B
B
B
B
–
–
–
–
–
–
–
–
D
D
E
E
C
C
D
D
D
D
E
E
D
D
D
D
B
B
B
B
600V AC Input
IP66 (4X/12) Not Filtered Filtered
B A –
A
A
B
B
–
–
–
–
C
C
D
D
–
–
–
–
–
–
–
–
–
–
–
–
29
PowerFlex 70 Technical Data
Approximate Dimensions
Frames A-E
IP20/66 (NEMA/UL Type 1/4X/12)
A
D C
B
E
B
A
Flange Mount
C
B
D
E
A
B
C
D
E
A
B
C
D
E
(1)
F
Dimensions are in millimeters and (inches).
Frame
Dimension
A B C D E F
IP20, NEMA/UL Type 1
122.4 (4.82) 225.7 (8.89) 179.8 (7.08) 94.2 (3.71) 211.6 (8.33) 5.8 (0.23)
171.7 (6.76) 234.6 (9.24) 179.8 (7.08) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23)
185.0 (7.28) 300.0 (11.81) 179.8 (7.08) 137.6 (5.42) 285.6 (11.25) 5.8 (0.23)
219.9 (8.66) 350.0 (13.78) 179.8 (7.08) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23)
280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27)
IP66, NEMA/UL Type 4X/12
171.7 (6.76) 239.8 (9.44) 203.3 (8.00) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23)
219.9 (8.66) 350.0 (13.78) 210.7 (8.29) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23)
280.3 (11.04) 555.8 (21.88) 219.8 (8.65) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27)
Flange Mount
156.0 (6.14) 225.8 (8.89) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –
205.2 (8.08) 234.6 (9.24) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –
219.0 (8.62) 300.0 (11.81) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –
248.4 (9.78) 350.0 (13.78) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –
280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 117.2 (4.61) 89.9 (3.54) –
Weights include HIM and Standard I/O.
D E
Weight
kg (lbs.)
(1)
2.71 (6.0)
3.60 (7.9)
6.89 (15.2)
9.25 (20.4)
18.60 (41.0)
3.61 (8.0)
9.13 (20.1)
18.60 (41.0)
2.71 (6.0)
3.60 (7.9)
6.89 (15.2)
9.25 (20.4)
18.60 (41.0)
30
PowerFlex 70 Technical Data
IP20, NEMA/UL Type 1 Bottom View Dimensions
Frame A Frame B
127.5 (5.02)
34.5 (1.36)
23.9 (0.94)
86.4 (3.40)
22.2 (0.87) Dia.
4 Places
43.4 (1.71)
32.8 (1.29)
22.2 (0.87) Dia.
5 Places
155.2
(6.11)
135.9
(5.35)
129.8
(5.11)
102.4
(4.03)
163.7
(6.45)
42.7 (1.68)
55.4 (2.18)
79.3 (3.12)
85.1 (3.35)
47.7 (1.88)
Frame C
112.3 (4.42)
58.4 (2.30)
22.2 (0.87) Dia.
4 Places
155.2
(6.11)
136.7
(5.38)
126.2
(4.97)
101.6
(4.00)
163.7
(6.45)
55.6 (2.19)
75.5 (2.97)
85.7 (3.37)
113.5 (4.47)
123.8 (4.87)
Frame D
69.3 (2.73)
58.6 (2.31)
149.7 (5.89)
22.2 (0.87) Dia.
2 Places
28.5 (1.12) Dia.
2 Places
Frame E
108.0 (4.25)
210.0 (8.27)
22.2
(0.87)
43.7
(1.72)
155.2
(6.11)
129.3
(5.09)
101.3
(3.99)
36.1 (1.42)
56.1 (2.21)
75.2 (2.96)
94.2 (3.71)
Dimensions are in millimeters and (inches).
163.5
(6.44)
155.2
(6.11)
134.7
(5.30)
103.2
(4.06)
37.5 (1.48)
64.0 (2.52)
93.0 (3.66)
121.0 (4.76)
IP 66 (NEMA/UL Type 4X/12) Bottom View Dimensions
Frame B
Frame D
28.3
(1.11)
22.1
(0.87)
138.2
(5.44)
99.6
(3.92)
140.5
(5.53)
138.6
(5.46)
102.9
(4.05)
28.3
(1.11)
22.1
(0.87)
55.2 (2.17)
77.3 (3.04)
99.6 (3.92)
115.9 (4.56)
Dimensions are in millimeters and (inches).
31.0 (1.22)
49.1 (1.93)
75.5 (2.97)
102.0 (4.02)
120.1 (4.73)
164.1
(6.46)
181.5
(7.14)
165.0
(6.49)
139.9
(5.50)
126.9
(4.99)
163.4
(6.43)
139.9
(5.51)
124.9
(4.92)
108.0 (4.25)
159.0 (6.26)
210.0 (8.27)
Frame E
108.2 (4.26)
157.7 (6.21)
165.7 (6.52)
207.7 (8.18)
22.5
(0.89)
44.5
(1.75)
31
PowerFlex 70 Technical Data
Flange Mount Bottom View Dimensions
51.3 (2.02)
40.7 (1.60)
Frame A
103.2 (4.06)
22.2 (0.87) Dia.
4 Places
64.7 (2.55)
Frame C
129.3 (5.09)
75.4 (2.97)
95.9
(3.78)
76.6
(3.02)
70.5
(2.78)
43.2
(1.70)
104.4
(4.11)
94.6
(3.72)
68.7
(2.70)
40.6
(1.60)
22.2 (0.87) Dia.
4 Places
102.9
(4.05)
60.3 (2.37)
49.7 (1.96)
59.6 (2.35)
72.4 (2.85)
96.1 (3.78)
101.9 (4.01)
Frame B
144.4 (5.69) 22.2 (0.87) Dia.
5 Places
53.1 (2.09)
73.0 (2.87)
92.2 (3.63)
111.2 (4.38)
Frame D
83.7 (3.30)
73.0 (2.87)
164.1 (6.46)
22.2 (0.87) Dia.
2 Places
95.0
(3.74)
76.6
(3.02)
65.9
(2.59)
41.4
(1.63)
103.5
(4.07)
94.6
(3.27)
74.1
(2.92)
42.3
(1.67)
28.5 (1.12) Dia.
2 Places
103.5
(4.07)
94.4
(3.72)
77.9
(3.07)
52.8
(2.08)
39.8
(1.57)
70.9 (2.79)
92.4 (3.64)
102.7 (4.04)
130.5 (5.14)
140.6 (5.54)
Frame E
108.0 (4.25)
210.0 (8.27)
51.9 (2.04)
78.3 (3.08)
107.3 (4.22)
135.5 (5.33)
22.2
(0.87)
43.7
(1.72)
108.0 (4.25)
159.0 (6.26)
210.0 (8.27)
Dimensions are in millimeters and (inches).
32
PowerFlex 70 Technical Data
Cutout Dimensions
156,0
(6.14)
70,7
(2.78)
Frame A
140,7
(5.54)
6,9
(0.27)
127,0
(5.00)
197.9
(7.80)
105,3
(4.15)
210,6
(8.29)
225,8
(8.89)
8x:
(
Ø3,5
Æ0.14)
4x: 3,0R
(0.12R)
5.0
(0.20)
58,8
(2.31)
6,9
(0.27)
205,5
(8.09)
205,2
(8.08)
95,0
(3.74)
Frame B
190,0
(7.48)
176,3
(6.94)
8x: 3,5
( 0.14)
109,7
(4.32)
219,3
(8.63)
234,6
(9.24)
4x: 3,0R
(0.12R)
6,9
(0.27)
58,8
(2.31)
6,3
(0.25)
219,0
(8.62)
101,0
(3.98)
Frame C
202,0
(7.95)
12x:
(
272,3
(10.72)
Ø3,5
Ø0.14)
189,4
(7.46)
4x: 3,0R
(0.12R)
41,5
(1.63)
5,1
(0.20)
141,5
(5.57)
241,5
(9.51)
283,0
(11.14)
300,0
(11.81)
58,8
(2.31)
4,5
(0.18)
40,7
(1.60)
231,4
(9.11)
115,7
(4.56)
248,4
(9.78)
Frame D
190,7
(7.51)
321,4
(12.65)
222,4
(8.76)
14x: 3,5
( 0.14)
4x: 3,0R
(0.12R)
61,5
(2.42)
131,5
(5.18)
201,5
(7.93)
271,5
(10.69)
333,0
(13.11)
350,0
(13.78)
4,5
(0.18)
58,8
(2.31)
33
PowerFlex 70 Technical Data
6.0
(0.24)
56.2
(2.21)
262.4
(10.33)
131.2
(5.16)
280.3
(11.04)
206.2
(8.12)
Frame E
525.8
(20.70)
250.4
(9.86)
20x:
∅
(
∅
3.5
0.14)
43.9
(1.73)
118.9
(4.68)
6.0
(0.24)
193.9
(7.63)
268.9
(10.59)
343.9
(13.54)
418.9
(16.49)
493.9
(19.44)
555.8
(21.88)
87.1
(3.43)
34
PowerFlex 70 Technical Data
PowerFlex 70 Configured Drives
The PowerFlex 70 Packaged Drives Program allows users to create drive packages based on their specific needs. This program enhances stand-a-lone drive functionality through additional control, power and packaging options which are ideal for OEM and end users with special installation needs.
The program has three levels:
Catalog Configured Drives
The Catalog Configured Drives Program allows users to create drive packages based on their specific needs. A complete drive package may be specified by assembling a single catalog number string that includes a base drive and all required options. Packaging is available for 480V requirements in NEMA Type 1 (IP20), NEMA 4/12 (IP65) indoor, and
NEMA 3/4 (IP65) outdoor. The program consists of a fully defined catalog string identified within the price sheet.
Focused on higher volume, repeat business, the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering, manufacturing and installation time. Typical delivery is 10 business days from order entry and can be ordered through the Passport order entry system. This program uses the Enhanced Control
version of the PowerFlex 70.
Modified Configured Drives
The Modified Configured Drives Program offers users the ability to create drive packages beyond the Catalog Configured
Drives offering. Packaging is available for 208V, 240V, 480V and 600V requirements. This program supports both the
Standard and the Enhanced Control versions of the PowerFlex 70. Options may or may not be defined within this publication. Product can be ordered by:
• Assembling a catalog string from the options listed in this publication.
Configured options that are listed within this publication will be specified by the heading “Modified Configured Drives
Program Only” and will have varied lead-times.
• Entering a custom quote request for additional options not listed.
A custom quote will require a Passport quote using “SP-SDB-CUSTOM” as the line item part number and entering a description of the base catalog string and custom options in the Competitive Summary. For questions or help with a custom quote please contact the Configured Drives Group at 262-512-8415.
35
PowerFlex 70 Technical Data
Catalog Configured Drives Program
NEMA Type 1
NEMA Type 4/12 Indoor
NEMA Type 3/4 Outdoor
• Enhanced Control
• Flange Mount Drive
• Welded Construction
• 480V Rating
All Enclosure Types
• Drive Input Protection Options
• Input/Output Contactors
• Bypass Options
• Input/Output Line Reactor Options
• 115V Control Power Options
• Control Interface and Feedback
Options
• Human Interface Modules
• Motor Interface Options
• Operator Devices
• Drawing and Test Options
Approximate Dimensions
W W W
D D D D
H H H
NEMA Type 1
(Ventilated)
Figure 2
NEMA Type 4
Figure 1
Figure 3
Maximum Enclosure Dimensions
Ratings
ND
Hp
30
40
50
10
15
20
25
0.5
1.0
2.0
3.0
5.0
7.5
HD
Hp
Drive
Frame
Size
25
30
40
7.5
10
15
20
0.33
A
0.75
A
1.5
2.0
3.0
5.0
B
C
A
B
D
E
E
D
D
C
D
Power
Flex 70
Flange
Drive
Cat. No.
D014
D022
D027
D034
D040
D052
D065
D1P1
D2P1
D3P4
D5P0
D8P0
D011
NEMA Type 1, Option Code A
1
1
1
1
1
1
1
1
1
1
1
1
1
B0, C1, C5, S1,
S9…S13, S16,
P1…P3 or P6,
Drive Mounted
Options & All
HIMs
Figure Style
1
2
2
1
1
1
1
1
1
1
1
1
1
All Options
Figure Style
4
6
6
4
4
3
4
3
3
3
3
3
3
2
2
2
2
2
2
2
2
2
2
2
2
2
Enclosure Style for Flange Mounted Drives
NEMA Type 4 Indoor, Option Code D
NEMA Type 12 Indoor, Option Code G NEMA Type 3/4, Option Code E
1
1
1
1
1
1
1
1
1
1
1
B0, C1, C5, S1,
S9…S13, S16,
P1…P3 or P6,
Drive Mounted
Options & All
NEMA 4 HIMs
All Options Less
Line Reactor
All Options B0, C1, C5, S1,
S9…S13, S16,
P1…P3 or P6,
Drive Mounted
Options
All Options Less
Line Reactor
All Options
1
1
Figure Style Figure Style Figure Style Figure Style Figure Style Figure Style
480V ac, Three-Phase Drives
1
1
2
2
3
3
2
2
3
3
1
1
1
1
2
2
3
3
2
2
3
3
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
4
4
4
4
6
6
2
2
2
2
2
2
2
2
2
2
2
3
4
4
4
4
5
5
5
5
7
7
1
1
1
1
1
16
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
4
4
5
5
6
6
2
2
2
2
2 or 3 ➊ 5 or 8 ➊
2 or 3 ➊ 5 or 8 ➊
3
3
3
3
3
4
5
5
5
8
8
8
9
9
➊
Figure 2, Style 5 when one line reactor selected. Figure 3, Style 8 when two line reactors selected.
36
PowerFlex 70 Technical Data
Enclosure Dimensions
2
2
2
1
1
1
1
2
2
2
3
3
2
2
Figure
1
2
3
4
6
1
2
3
4
5
6
7
8
9
Style
NEMA 1
NEMA 1
NEMA 1
NEMA 1
NEMA 1
Enclosure Rating
NEMA 4/12 Indoor, NEMA 4 Outdoor
NEMA 4/12 Indoor, NEMA 4 Outdoor
NEMA 4/12 Indoor, NEMA 4 Outdoor
NEMA 4/12 Indoor, NEMA 4 Outdoor
NEMA 4/12 Indoor, NEMA 4 Outdoor
NEMA 4/12 Indoor, NEMA 4 Outdoor
NEMA 4/12 Indoor, NEMA 4 Outdoor
NEMA 4/12 Indoor, NEMA 4 Outdoor
NEMA 4/12 Indoor, NEMA 4 Outdoor
➊
Depth includes 6.35 mm (2.5 in) for Operator Handle when ordered.
Option Code
(Position d)
A
A
A
A
A
D, G, E
D, G, E
D, G, E
D, G, E
D, G, E
D, G, E
D, G, E
D, G, E
D, G, E
H x W x D (mm)
812.8 x 330.2 x 484.1
Dimensions
H x W x D (in)
32 x 13 x 19.06
1,270.0 x 406.4 x 484.1
812.8 x 609.6 x 484.1
965.2 x 609.6 x 484.1
1,270.0 x 762.0 x 484.1
50 x 16 x 19.06
32 x 24 x 19.06
38 x 24 x 19.06
50 x 30 x 19.06
812.8 x 330.2 x 484.1
1,270.0 x 406.4 x 484.1
812.8 x 609.6 x 484.1
965.2 x 609.6 x 484.1
1,270.0 x 609.6 x 484.1
1,270.0 x 762.0 x 484.1
1,270.0 x 914.4 x 484.1
812.8 x 831.9 x 484.1
1,270.0 x 984.3 x 484.1
32 x 13 x 19.06
50 x 16 x 19.06
32 x 24 x 19.06
38 x 24 x 19.06
50 x 24 x 19.06
50 x 30 x 19.06
50 x 36 x 19.06
50 x 32.75 x 19.06
50 x 38.75 x 19.06
Modified Configured Drives Program
• Drive Packages beyond the Catalog Configured Drives Program
• Enhanced and Standard Control
• Defined and Undefined Options
• Pre-determined Options or Custom Quotation
Standard Drive Specifications
Category Specification
Protection Drive
AC Input Overvoltage Trip:
AC Input Undervoltage Trip:
Bus Overvoltage Trip:
Bus Undervoltage Output Shutoff:
Bus Undervoltage Fault Level:
Nominal Bus Voltage:
All Drives
Heat Sink Thermistor:
Drive Overcurrent Trip
Software Current Limit:
Hardware Current Limit:
Instantaneous Current Limit:
Line transients:
Control Logic Noise Immunity:
Power Ride-Thru:
Logic Control Ride-Thru:
Ground Fault Trip:
Short Circuit Trip:
Environment Altitude:
Maximum Surrounding Air Temperature without derating:
IP20, NEMA/UL Type 1:
Flange Mount:
IP66, NEMA/UL Type 4X/12 indoor:
Storage Temperature (all const.):
Atmosphere
Relative Humidity:
Shock:
Vibration
247VAC 285VAC 475VAC 570VAC 690VAC
120VAC 138VAC 233VAC 280VAC 345VAC
405VDC 405VDC 810VDC 810VDC 1013VDC
300VDC 300VDC 407V DC 407V DC 508V DC
160VDC 160VDC 300VDC 300VDC 375VDC
281VDC 324VDC 540VDC 648VDC 810VDC
Monitored by microprocessor overtemp trip
20-160% of rated current
200% of rated current (typical)
220-300% of rated current (dependent on drive rating) up to 6000 volts peak per IEEE C62.41-1991
Showering arc transients up to 1500V peak
15 milliseconds at full load
0.5 seconds minimum, 2 seconds typical
Phase-to-ground on drive output
Phase-to-phase on drive output
1000 m (3300 ft) max. without derating
0 to 50 degrees C (32 to 122 degrees F)
0 to 50 degrees C (32 to 122 degrees F)
0 to 40 degrees C (32 to 104 degrees F)
–40 to 70 degrees C (–40 to 158 degrees F)
Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.
5 to 95% non-condensing
15G peak for 11ms duration (
±1.0 ms)
0.152 mm (0.006 in.) displacement, 1G peak
37
PowerFlex 70 Technical Data
Category
Agency
Certification
Specification
Type 1,
IP30
✔
Flange
Type
✔
Type
4X/12,
IP66
Indoor
✔
✔
✔
✔ ✔
Electrical
Control
✔ ✔ ✔
Listed to UL508C and CAN/CSA-C2.2 No. 14-M91
Listed to UL508C for plenums (Rear heatsink only)
Marked for all applicable European Directives (1)
EMC Directive (89/336/EEC)
EN 61800-3 Adjustable Speed electrical power drive systems
Low Voltage Directive (73/23/EEC)
EN 50178 Electronic Equipment for use in Power
Installations
Compliant with IEC 61800-3:2004
✔
Certified to Criteria C-2, 1983.
✔ ✔ ✔
.
TUV
Product Safety
E
W
C
Production inspected
Certified to EN 954-1, Category 3 for 240V, 400V, and
480V ratings of PowerFlex 70 Enhanced Control with
DriveGuard Safe-Off option.
EN 50178
Bauart geprüft
Functional
.
.
TUV
Rheinland
Safety
Type approved
✔
✔
✔
✔
✔
✔
TUV Approved to EN 954-1, Category 3 for 600V ratings of PowerFlex 70 Enhanced Control with DriveGuard Safe-
Off option.
RINA (Registo Italiano Navale - marine certification)
The drive is also designed to meet the appropriate portions of the following specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.
IEC 146 - International Electrical Code.
Voltage Tolerance:
Frequency Tolerance:
Input Phases:
–10% of minimum, +10% of maximum. See page C-17 for
Full Power and Operating Range.
47-63 Hz.
Three-phase input provides full rating for all drives.
Single-phase operation provides 50% of rated current.
Refer to
page 23 for additional information.
Displacement Power Factor (all drives):
Efficiency:
Maximum Short Circuit Rating:
0.98 across speed range.
97.5% at rated amps, nominal line volts.
200,000 Amps symmetrical.
Max. Short Circuit Current Rating:
Using Recommended Fuse or Circuit Breaker
Type
Method:
Maximum short circuit current rating to match specified fuse/circuit breaker capability.
Carrier Frequency:
Output Voltage Range:
Output Frequency Range:
Frequency Accuracy
Digital Input:
Analog Input:
Sine coded PWM with programmable carrier frequency.
Ratings apply to all drives.
2, 3, 4, 5, 6, 7, 8, 9 & 10 kHz
Standard
.
2, 4, 8 & 12 kHz
E C
.
Drive rating based on 4 kHz.
0 to rated motor voltage
0 to 400 Hz
Standard
. 0 to 500 Hz
E C
.
Within
±0.01% of set output frequency.
Within
±0.4% of maximum output frequency.
38
PowerFlex 70 Technical Data
Category
Control
(continued)
Specification
Frequency Control - Speed Regulation
Speed Control - Speed Regulation with Slip Compensation (V/Hz Mode)
0.5% of base speed across 40:1 speed range
40:1 operating range
10 rad/sec bandwidth with Slip Compensation (Sensorless Vector Mode)
0.5% of base speed across 80:1 speed range
80:1 operating range
20 rad/sec bandwidth with feedback (Sensorless Vector Mode)
E C
0.1% of base speed across 80:1 speed range
80:1 operating range
20 rad/sec bandwidth without feedback (Vector Control Mode)
E C
0.1% of base speed across 120:1 speed range
120:1 operating range
30 rad/sec bandwidth
Torque Regulation with feedback (Vector Control Mode)
E C
0.001% of base speed across 120:1 speed range
1000:1 operating range
125 rad/sec bandwidth without feedback +/-10%
E C
Selectable Motor Control: with feedback +/-5%
E C
Sensorless Vector with full tuning. Standard V/Hz with full custom capability and vector control.
Stop Modes:
Accel/Decel:
Intermittent Overload:
Current Limit Capability:
Electronic Motor Overload Protection:
Multiple programmable stop modes including - Ramp,
Coast, DC-Brake, FastBrake, Ramp-to-Hold and S-curve.
Two independently programmable accel & decel times.
Each time may be programmed from 0-3600 seconds in
0.1 sec. increments
110% Overload capability for up to 1 minute
150% Overload capability for up to 3 seconds
Proactive Current Limit programmable from 20 to 160% of rated output current. Independently programmable proportional and integral gain.
Class 10 protection with speed sensitive response.
Investigated by U.L. to comply with N.E.C. Article 430.
U.L. File E59272, volume 12.
Incremental, dual channel
5V/12V Configurable +/-5%
90° +/-27° at 25° C.
Encoder
(1)
Type:
Supply:
Quadrature:
Duty Cycle: 50% +10%
Requirements Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), single-ended or differential and capable of supplying a minimum of 10 mA per channel. The Encoder Interface Board accepts 5V or
12V DC square-wave with a minimum high state voltage of 3.5V DC (5V mode) and 7.0V DC (12V mode).
Maximum low state voltage is 1V DC (for both 5V and
12V modes). Maximum input frequency is 250 kHz.
Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high [Pulse Freq] readings.
39
PowerFlex 70 Technical Data
Watts Loss (Rated Load, Speed & PWM)
(1)
Voltage
208V
240V
400V
480V
600V
4.0
5.5
7.5
11
0.37
0.75
1.5
2.2
15
18.5
22
30
37
5.0
7.5
10
15
0.5
1.0
2.0
3.0
20
25
ND HP
5.0
7.5
10
15
0.5
1.0
2.0
3.0
20
25
5.0
7.5
10
15
0.5
1.0
2.0
3.0
20
25
30
40
50
5.0
7.5
10
15
0.5
1.0
2.0
3.0
20
25
30
40
50
11.5
27.8
43.6
64.6
99.5
140.0
193.3
305.4
432.9
363.8
396.8
500.8
632.0
12.2
30.7
44.6
67.3
141.3
205.7
270.4
385.6
494.6
650.7
External Watts
12.2
30.7
44.6
67.3
141.3
205.7
270.4
385.6
494.6
650.7
11.5
27.8
43.6
64.6
99.5
140.0
193.3
305.4
432.9
281.4
311.9
389.9
501.4
11.5
27.8
43.6
64.6
99.5
140.0
193.3
305.4
432.9
363.8
396.8
500.8
632.0
17.9
19.5
21.6
24.0
28.2
27.8
32.0
34.2
42.9
40.5
41.5
50.0
57.7
19.2
20.5
22.6
25.4
33.2
34.2
48.1
40.3
44.9
51.6
Internal Watts
19.2
20.5
22.6
25.4
33.2
34.2
48.1
40.3
44.9
51.6
17.9
19.5
21.6
24.0
28.2
27.8
32.0
34.2
42.9
42.4
43.4
51.8
59.9
17.9
19.5
21.6
24.0
28.2
27.8
32.0
34.2
42.9
40.5
41.5
50.0
57.7
29.4
47.3
65.2
88.6
127.7
167.8
225.3
339.6
475.8
404.3
438.3
550.8
689.7
31.4
51.2
67.2
92.7
174.5
239.9
318.5
425.9
539.5
702.3
Total Watts Loss
31.4
51.2
67.2
92.7
174.5
239.9
318.5
425.9
539.5
702.3
29.4
47.3
65.2
88.6
127.7
167.8
225.3
339.6
475.8
323.8
355.3
441.7
561.3
29.4
47.3
65.2
88.6
127.7
167.8
225.3
339.6
475.8
404.3
438.3
550.8
689.7
(1)
Worst case condition including Vector Control board, HIM and Communication Module
40
PowerFlex 70 Technical Data
Voltage Tolerance
Drive Rating
200-240
380-400
500-600
240
380
400
480
600
Nominal Line
Voltage
200
208
Drive Full Power Range =
Drive Operating Range =
Nominal Motor
Voltage
200†
208
230
380†
400
460
575†
Drive Full Power
Range
200-264
208-264
230-264
380-528
400-528
460-528
575-660
Drive Operating
Range
180-264
342-528
432-660
Nominal Motor Voltage to Drive Rated Voltage + 10%.
Rated current is available across the entire Drive Full Power Range
Lowest† Nominal Motor Voltage - 10% to Drive Rated Voltage + 10%.
Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage
No Drive
Output
Derated Power Range
Full Power Range
Drive Operating Range
Nominal Motor Voltage -10%
Nominal Motor Voltage
Drive Rated Voltage
Drive Rated Voltage +10%
Actual Line Voltage (Drive Input)
Example:
Calculate the maximum power of a 5 HP, 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input.
² Actual Line Voltage / Nominal Motor Voltage = 74.3%
² 74.3%
× 5 HP = 3.7 HP
² 74.3%
× 60 Hz = 44.6 Hz
At 342V Actual Line Voltage, the maximum power the 5 HP, 460V motor can produce is
3.7 HP at 44.6 Hz.
5 HP
3.7 HP
No Drive
Output
342V
460V
Actual Line Voltage (Drive Input)
480V
528V
41
PowerFlex 70 Technical Data
Derating Guidelines
Altitude and Efficiency
Frame Type
All Altitude
Derate
100%
90%
80%
Efficiency
(typical)
70%
0 1,000 2,000 3,000
100
95
90
85
80
75 vs. Speed vs. Load
10 20 30 40 50 60 70 80 90 100
% Speed/% Load
4,000 5,000
Ambient Temperature/Load
240V AC
PowerFlex 70 Power Rating
Derating
ND HP HD HP
2 kHz
240 Volt
0.5 - 3.0
5.0
0.33 - 2.0
3.0
None
50
45
40
35
30
25
20
40
7.5
5.0
50
45
40
35
30
25
20
40
4 kHz 6 kHz 8 kHz 10 kHz
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
42
PowerFlex 70 Technical Data
PowerFlex 70 Power Rating
Derating
ND HP HD HP
2 kHz
240 Volt
10 7.5
50
45
40
35
30
25
20
40
15 10
50
45
40
35
30
25
20
40
20 15
40
35
30
50
45
25
20
40
25 20
50
45
30
25
40
35
20
40
50
4 kHz 6 kHz
50 60 70 80
% of Rated Continuous Current
50 60 70 80
% of Rated Continuous Current
50 60 70 80
% of Rated Continuous Current
8 kHz
60 70 80
% of Rated Continuous Current
90
90
90
90
10 kHz
100
100
100
100
43
PowerFlex 70 Technical Data
400V AC
PowerFlex 70 Power Rating
Derating
ND kW HD kW
2 kHz
400 Volt
0.37 - 5.5
7.5
0.25 - 4.0
5.5
None
50
45
40
35
30
25
20
40
11 7.5
40
35
30
50
45
25
20
40
15 11
40
35
30
50
45
25
20
40
18.5
15
40
35
30
50
45
25
20
40
22 18.5
50
45
40
35
30
25
20
40
30 22
50
45
40
35
30
25
20
40
4 kHz 6 kHz 8 kHz 10 kHz
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
44
PowerFlex 70 Technical Data
PowerFlex 70 Power Rating
Derating
ND kW HD kW
2 kHz
400 Volt
37 30
50
45
40
35
30
25
20
40
4 kHz 6 kHz 8 kHz
50 60 70 80
% of Rated Continuous Current
90
10 kHz
100
480V AC
PowerFlex 70 Power Rating
Derating
ND HP HD HP
2 kHz
480 Volt
0.5 - 7.5
10
0.33 - 5.0
7.5
None
50
45
40
35
30
25
20
40
15 10
40
35
30
50
45
25
20
40
20 15
40
35
30
50
45
25
20
40
25 20
40
35
30
50
45
25
20
40
30 25
50
45
40
35
30
25
20
40
50
50
50
50
50
4 kHz 6 kHz
60 70 80
% of Rated Continuous Current
60 70 80
% of Rated Continuous Current
60 70 80
% of Rated Continuous Current
60 70 80
% of Rated Continuous Current
8 kHz
90
90
90
90
60 70 80
% of Rated Continuous Current
90
10 kHz
100
100
100
100
100
45
PowerFlex 70 Technical Data
PowerFlex 70 Power Rating
Derating
ND HP HD HP
2 kHz
480 Volt
40 30
50
45
40
35
30
25
20
40
50 40
50
45
40
35
30
25
20
40
4 kHz 6 kHz 8 kHz 10 kHz
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
600V AC
PowerFlex 70 Power Rating
Derating
ND HP HD HP
2 kHz
600 Volt
0.5 - 5.0
7.5
0.33 - 3.0
5.0
None
50
45
40
35
30
25
20
40
10 7.5
50
45
40
35
30
25
20
40
15 10
50
45
40
35
30
25
20
40
4 kHz 6 kHz 8 kHz 10 kHz
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
50 60 70 80
% of Rated Continuous Current
90 100
46
PowerFlex 70 Technical Data
PowerFlex 70 Power Rating
Derating
ND HP HD HP
2 kHz
600 Volt
20 15
50
45
40
35
30
25
20
40
25 20
50
45
40
35
30
25
20
40
30 25
50
45
40
35
30
25
20
40
40 30
50
45
40
35
30
25
20
40
50 40
50
45
40
35
30
25
20
40
4 kHz 6 kHz 8 kHz
50 60 70 80
% of Rated Continuous Current
90
50 60 70 80
% of Rated Continuous Current
90
50 60 70 80
% of Rated Continuous Current
90
50 60 70 80
% of Rated Continuous Current
90
50 60 70 80
% of Rated Continuous Current
90
10 kHz
100
100
100
100
100
47
PowerFlex, Zero Stacking, Force Technology, DriveExplorer, DriveTools SP, DPI and PanelView are trademarks of Rockwell Automation.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Publication 20A-TD001H-EN-P – November, 2007
Supersedes 20A-TD001G-EN-P dated May, 200
5
Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in USA.
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