Kingsman Fireplaces ZCV34 Installation instructions

- Installation Instructions -

BENTLEY

Model Numbers: ZCV34N, ZCV34NE, ZCV34NE2, ZCV34LP,

ZCV34LPE, ZCV34LPE2

ZCV34NH, ZCV34NHE, ZCV34NHE2,

ZCV34LPH, ZCV34LPHE, ZCV34LPHE2

Certified to: CSA/ANSI Z21.88:19 • CSA 2.33:19 and CSA2.17-2017

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WARNING:

FIRE OR EXPLOSION HAZARD

Failure to follow safety warnings exactly could result in serious injury, death, or property damage.

-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance .

-WHAT TO DO IF YOU SMELL GAS

•

Do not try to light any appliance.

•

Do not touch any electrical switch; do not use any phone in your building.

•

Leave the building immediately.

•

Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

•

If you cannot reach your gas supplier, call the fire department

-Installation and service must be performed by a qualified installer, service agency or the gas supplier.

INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.

This appliance may be installed in an aftermarket, permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.

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WARNING: do not operate this appliance without decorative glass embers on burner and media tray.

NOT FOR USE WITH SOLID FUEL

A Division of R-Co. Inc. 2340 Logan Ave.

Winnipeg, Manitoba Canada R2R 2V3 Ph.: (204) 632-1962

Printed in Canada December 20, 2022 Part# 34ZCV-MAN19

IT IS THE RESPONSIBILITY OF THE

HOME OWNER TO ENSURE THAT NO

ONE TOUCHES A HOT APPLIANCE.

•

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

•

Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to operating the appliance.

•

Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

•

Do not clean when the glass is hot.

•

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns.

•

A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

•

Do not leave the fireplace remote control where it is accessible to children.

WARNING:

A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE

WHEN REQUIRED BY LOCAL CODES.

•

TERMINATION CAP IS HOT! Do not place flammable materials on or within 24 inches of termination caps.

•

It is imperative that the vent termination be located observing the minimum clearances as shown in manual.

•

There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24" from the front of the termination plate.

•

Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

•

Venting terminal shall not be recessed into a wall or siding.

SAFETY CAGES ARE AVAILABLE FOR ALL HORIZONTAL VENT TERMINATIONS.

CHECK WITH YOUR DEALER.

2

ZCV34 Table of Contents

Hot Glass & Vent Termination Warnings………………………………………………………………………….....................

2

Table of Contents............................................................................................................................................................. 3-4

Warnings, Installations and Operations - Installation

Regulations……………………………………………………………

5

Installation Requirements for the Commonwealth of Massachusetts ………………………………………….................... 6

Carbon Monoxide (CO) Detector…………………………………………………………………………………………………

6

Pre-installation Questions and Answers / Operations and Maintenance Instructions……………………………………… 7

Fireplace Installations in Covered Outdoor Locations………………………………………………………………………….

8

Mobile Home/Manufactured Housing Installation……………………………………………………………………………….

9

Installation & Framing

Framing Your Gas Fireplace............................................................................................................................................. 10

Standoff and Nailing Tab Locations……………………………………………………………………………………………... 10

Nailing Tab Guide………………………………………………………………………………………………………………….. 11

Locating Your Appliance…………………………………………………………………………………………........................

12

Fireplace

Dimensions……………………………………………………………………………………………….....................

12

Non-Vented Chase VS Vented Chase - Choose Your Installation

Chase Options: Non-

Vented / Vented / Vented with Recessed Front………………………………………………………... 13

Non-Vented Chase VS Vented Chase - Choose Your Installation …………………………………………………………… 14

Vented Chase- Removal of Vent Covers

……………………………………………….……………………………………...

14

Framing: Non-Vented Chase

Framing Dimensions for Non-Vented

Chase……………………………………………………………………………………. 15

Framing Dimensions for Non-Vented Chase Built Outside of Room (Doghouse)…………………………………………... 16

Mantel Clearances for Non-

Vented Chase………………………………………………………………………………………

17

Clearance to Combustibles for NonVented Chase……………………………………………………………………………. 18

Facing Requirements- for Non-

Vented Chase………………………………………………………………………………….. 19

Framing: Vented Chase

Framing Dimensions for Vented Chase with V34EG -OR-

V34EGS Grills…………………………………………………..

20

Framing Dimensions for Vented Chase for Vented Chase Built Outside of Room (Doghouse)…………………………... 21

Framing Dimensions for Vented Chase with Open Top……………………………………………………………………….. 22

Framing Dimensions - Recessed Vented Chase - V34EG / V34EGS Grills

…………………………………………………

23

Framing Dimensions - Recessed Vented Chase with Open Top …………………………………………………………….. 24

Mantel Clearances- for Vented Chase…………………………………………………………………………….....................

25

Clearance to Combustibles for Vented Chase………………………………………………………………………………….. 26

Facing Requirements for Vented Chase

…………………………………………………………………………………………

27

V34EG Grill Installation for ZCV34 Vented Chase …………………………………………………………………………….. 28

V34EGS Side Grill Installation for ZCV34 Vented Chase

……………………………………………………………………..

29

General Information

Door Installation and Removal

……………………………………………………………………………………………………. 30

Door and Glass Information………………………………………………………………………………………………………. 31

Safety Screen

Installation…………………………………………………………………………………………………………. 32

IPI Component Locations …………………………………………………………………………………………………………. 33

Accessories and Options

34ZCVTLK Tile Lip Kit…………………………………………………………………………………….................................. 34

ZCV34S1 / ZCV34S1PF / ZCV34S2PF Surrounds

…………………………………………………………………………….. 35

Z46FK Fan Kit Installation…………………………………………………………………………………………………………

36

Fan Speed Control Outside of Fireplace…………………………………………………………………………..................... 37

ZCV34 Proflame 2 Units - ULK5-2 Halogen Lights - Factory Installed

……………………………………………………….

38-39

ZCV34PL Porcelain Liner Installation…………………………………………………………………………………………..... 40

ZCV34RL Refractory Liner

Installation…………………………………………………………………………………………... 41

Media Options

Crushed Glass and Media Options -

MQ Dealers Only………………………………………………………………………... 42

MQROCK2, MQROCK3……………………………………………………………………………………………..................... 43

MQ STONE

Decorative Stone Set……………………………………………………………………………………………….

43

MQ EMBER………………………………………………………………………………………………………………………… 43

RBCB1 Cannonballs……………………………………………………………………………………………………………….

44

3

LOGC44 Oak Log Set……………………………………………………………………………………………………………... 45-46

MQLOGF453 Driftwood Log Set…………………………………………………………………………………………………. 47

MQRBD3 Driftwood Log Set………………………………………………………………………………………………………

48

MQRBRW Birch Log Set………………………………………………………………………………………………………….. 49

MQLOGF34BW Log

Set…………………………………………………………………………………………………………..

50

MQLOGF34OAK Oak Log Set…………………………………………………………………………………………………… 51

MQLOGF34BW & MQLOGF34OAK Setup Instructions

……………………………………………………………………….. 52

Gas Line Installation, Use, and Maintenance

Gas Line Installation / Gas Specifications Chart............................................................................................................... 53

Annual Inspection List...................................................................................................................................................... 54

Troubleshooting the Gas Control System........................................................................................................................ 55

Burner System Maintenance............................................................................................................................................ 56

Gas Conversion Part A..................................................................................................................................................... 57

Gas Conversion Part B - for Top Convertible SIT Pilot.

……………………………………………………………………….. 58

Gas Conversion Part C - for SIT Modulator...................................................................................................................... 59

Burner System Removal and Installation......................................................................................................................... 60

Lighting Instructions- Millivolt……………………………………………………………………………………………………... 61

Lighting Instructions for Millivolt Valve with 7 Day Timer

………………………………………………………………………. 62

Lighting Instructions- IPI…………………………………………………………………………………………………………… 63

Proflame 1 System

Proflame 1 System Overview…………………………………………………………………………………………………….. 64

Remote Control

Operation………………………………………………………………………………………….....................

65

Parts List……………………………………………………………………………………………………………………………. 66

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities……………………………………………………

67

Configuration #2: Remote ON/OFF and Manual HI/LO Capabilities…………………………………………………………. 68

Operating the Receiver Without Batteries for GT / EGT / GTM / EGTM Remote Controls………………………………… 69

Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities…………………………………………………… 70

Proflame 2 IPI System

Parts List…………………………………………………………………………………………………………………………….. 71

IFC Module and Proflame 2 Remote Control

……………………………………………………………………………………

72

Cold Climates – CPI Setting - Proflame 2 Remote Control……………………………………………………………………. 73

Proflame 2 Remote Control……………………………………………………………………………………………………….. 74-75

Proflame 2 Schematic……………………………………………………………………………………………………………... 76

Venting

Vent Terminal Clearances................................................................................................................................................ 77

General Vent Installation…………………………………………………………………………………………....................... 78

Installati on of Side Wall Venting………………………………………………………………………………...........................

79

Venting Routes and Components………………………………………………………………………………........................ 80

Horizontal Venting

Table…………………………………………………………………………………………………………..

80

Flue Restrictors …………………………………………………………………………………………………………………….. 81

Horizontal Snorkel Terminations Z47ST24 / Z47ST36…………………………………………………………………………

82

Venting Straight Up Through Roof……………………………………………………………………………………………….. 83-84

Venting - Cathedral Ceiling

………………………………………………………………………………………………………..

85

Co Linear Flex Kits…………………………………………………………………………………………………………………. 86

Approved for Power Vent

...........…………………………………………………………………………………………………

87

Parts Lists

PVH58 Parts List……………………………………………………………………………………………………...................... 88

ZCV3 4 Parts List………………………………………………………………........................................................................ 89-90

Warranty

Limited Lifetime Warranty…………………………………………………………………………………………………………. 91

4

Warnings, Installations and Operations - Installation Regulations

This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the

United States.

This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code; ANSI/NFPA 70 when installed in the United States.

WARNING

FOR SAFE INSTALLATION AND OPERATION OF YOUR GAS FIREPLACE PLEASE NOTE THE FOLLOWING:

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

13.

14.

15.

16.

Do not clean when the glass is hot.

Do not use abrasive cleaners.

Using a substitute glass will void all product warranties.

For safe operation, glass doors must be closed.

When purging the gas line, the glass front must be removed.

Do not strike or abuse glass. Take care to avoid breakage.

Do not alter gas orifice.

No substitute materials may be used other than factory supplied components.

This appliance gives off high temperatures and should be located out of heavy traffic areas and away from furniture and draperies.

Children and adults should be alerted to the hazards of the high surface temperatures of this appliance and should stay away to avoid burns or ignition of clothing.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

Under no circumstances should any solid fuels (wood, paper) be used in this appliance.

Under no circumstances should this appliance be modified. Any parts that have to be removed for servicing should be replaced prior to operating this appliance.

Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning may be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners and circulating air passageways of the appliance be kept clean. Make sure that the gas valve and pilot light are turned off before you attempt to clean this unit.

Clothing or other flammable material should not be placed on or near the appliance. This appliance should not be used as a drying rack for clothing nor should Christmas stockings or decorations be hung from it.

17.

18.

19.

20.

21.

22.

23.

24.

25.

26.

27.

28.

29.

Do not use this heater if any part has been under water. Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water.

Do not operate appliance unless completely installed as per installation instructions.

Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

WARNING: Do not operate appliance with the glass front removed, cracked or broken.

Replacement of the glass should be done by a licensed or qualified service person.

The appliance area must be kept clear and free from combustible materials, gasoline, and other flammable vapors and liquids.

The front of the fireplace gives off high temperatures that could ignite combustible material which is kept close to the front of the unit.

Ensure that power to the Fireplace is turned off before servicing.

Do not operate this Fireplace without the glass front or with a broken glass.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

Refer to the owner’s information manual provided with this appliance. For assistance or additional information consult a qualified installer, service agency, or the gas supplier.

Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide (CO) poisoning and possible death.

This appliance is equipped with a three-prong

(grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from this plug.

NOT INTENDED FOR USE AS A PRIMARY HEAT

SOURCE.

This appliance is tested and approved as either supplemental room heat or as a decorative appliance. It should not be factored as primary heat in residential heating calculations.

This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance.

5

Installation Requirements for the Commonwealth of Massachusetts

In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the

Commonwealth.

When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.

1. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment, where the bottom of the vent terminal and the air intake is installed below four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall be located in the room that houses the appliance or equipment and shall:

 Be powered by the same electrical circuit as the appliance or equipment such that only one service switch services both the appliance and the carbon monoxide detector;

 Have battery back-up power;

 Meet ANSI./UL 2034 Standards and comply with NFPA 720; and

 Have been approved and listed by a Nationally Recognized Testing Laboratory as recognized under 527

CMR.

C. A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used. Installation shall be in strict compliance with the manufacturer’s instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

D. A metal or plastic identification plate shall be mounted at the exterior of the building, four feet directly above the location of vent terminal. The plate shall be of sufficient size to be easily read from a distance of eight feet away, and read “Gas Vent Directly Below”.

2. For direct-vent appliances, mechanical-vent heating appliances or domestic hot water equipment where the bottom of the vent terminal and the air intake is installed above four feet above grade the following requirements must be satisfied:

A. If there is not one already present, on each floor level where there are bedroom(s), a carbon monoxide detector and alarm shall be placed in the living area outside the bedroom(s). The carbon monoxide detector shall comply with NFPA 720.

B. A carbon monoxide detector shall:

 Be located in the room that houses the appliance or equipment;

 Be either hard-wired or battery powered or both; and

 Shall comply with NFPA 720.

A Product-approved vent terminal must be used, and if applicable, a Product-approved air intake must be used.

Installation shall be in strict compliance with the manufacturer instructions. A copy of the installation instructions shall remain with the appliance or equipment at the completion of the installation.

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shutoff valve must be listed and approved by the state of Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Carbon Monoxide (CO) Detector

NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. Place a detector about 15ft [4.5m] outside the room that houses your gas appliance.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat.

In USA see local codes.

6

Pre-installation Questions and Answers

About curing of the paint

Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. The following information applies to the curing process to get the paint fully hard and durable.

Fire the appliance four successive times for 10 minutes each firing and a 5 minute cool down between each. Be aware during log and firebox paint curing that a white deposit may be developing on the inside of the glass doors. It is important to remove this white deposit from the glass doors using a fireplace glass cleaner.

 Babies, small children, pregnant women and pets should leave the area during the cure phase.

 Ventilate well, open doors and windows.

 Do not touch during curing.

Why does my fireplace or stove give off odor?

It is normal for your fireplace to give off some odor at first. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g. marble, tile and the adhesives used to adhere this product to the walls can react with heat and cause odors).

It is recommended that you burn your gas fireplace or stove for a minimum of four hours at a time with the fan off (if a fan is present) after the curing of the paint has been completed. These odors can last upward to 40 hours of burn time; keep burning at a minimum of four hours per use until odors dissipate.

Noise coming from the fireplace?

Noise is caused by the expansion and contraction of metal as the appliance heats up and cools down. This is normal and is similar to the sounds produced by a furnace or heating duct. This noise does not affect the operation or longevity of your fireplace.

It is also normal for the fan to make some noise when it comes on. This noise can be reduced somewhat by turning down the speed of the fan with the variable speed control. Be aware, however, that this will reduce the volume of heated air circulated into the room by the fan.

Note to the Installer:

Be sure appliance is working properly and its operation (including remote control operation, if included) is fully explained to and understood by the customer.

Operations and Maintenance Instructions

For safe installation and operation note the following:

 Be sure to read and understand all the instructions in this manual before operation of appliance.

 Ensure all wiring is correct and properly enclosed to prevent possible shock.

 Check for gas leaks.

 Make sure the glass door is properly installed before operation. Never operate the appliance with the glass door removed.

 Make sure venting and termination cap are installed and unobstructed.

 If brick or porcelain liners are used, ensure they are installed.

 Verify that the pilot can be seen when lighting the appliance. If not, the log or rock placement is incorrect.

 If the unit is turned off, you must wait a minimum of 60 seconds before re-lighting it.

 Venting systems should be periodically examined by a qualified agency.

 The flow of combustion and ventilation air must not be obstructed.

 The Burner/Log Assembly has been engineered and permanently adjusted for proper flame control.

 Periodically remove the logs from the grate assembly and vacuum any loose particles from the grate and burner areas. See Log Placement page to remove logs. Vacuum burner parts and replace logs.

 Never use your gas fireplace as a cooking device.

 Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

 Areas in and around the Chase Vent Openings should be cleaned annually.

7

Fireplace Installations in Covered Outdoor Locations

– FOR BASIC MILLIVOLT UNITS ONLY- NO FAN – NO LIGHTS-

CAUTION – Installation of an indoor gas fireplace with an outdoor exposure is not covered under the (ANSI

Z21.88 – CSA 2.22 or ANSI Z21.50 – CSA 2.33) standard(s) used to certify the indoor gas-fired fireplace. The

Intertek safety certification will not apply to this installation method. This installation method must be deemed acceptable by the Authority Having Jurisdiction (AHJ) prior to the indoor gas fireplace being installed.

Kingsman and Marquis Direct Vent fireplaces may be installed into outdoor locations provided they are suitably protected from direct water impingement.

However, all installation clearances in the appliance manual must be observed. Framing,

Clearances to Combustibles, Mantel Heights, Facing Requirements, Venting Installation, etc. Use supplied Safety Screen.

 All wiring connections to line power shall be in accordance with outdoor requirements of; -NECA NFPA 70 in the USA

-Canadian Electrical Code, CSA C22.1 for Canada.

 The Fireplace is not to be operated in temperatures below freezing (0°C / 32°F).



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NOTE: TEMPERED GLASS WARNING: Tempered glass is vulnerable to rapid and/or extreme changes in temperature (thermal shock). Take care to prevent water from contacting the fireplace, especially if it is hot.

 See-Through Units are suitable for an outdoor location, but not on the outside wall of a house or other structure, as air flows through both sides of the fireplace.

 A Minimum sheltering cover (overhang) of 1/2 the distance from the base of the fireplace to the ceiling (base of roofline) is required .

EXAMPLE: The bottom of the fireplace is 84” from the ceiling.

Therefore, 42” of sheltering cover is required above fireplace.

Glass

Door

OUTDOOR

AREA

Glass

Door

Glass

Door

Outside Wall of House

8

Mobile Home/Manufactured Housing Installation

This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the

Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for

Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in

Canada.

Appliance Must Be Secured To

Structure Using Supplied Nailing

Tabs And Or Fastened To Floor.

Use Existing Hole Or Remove

Existing Screw To Mount Ground

Wire (Nailing Tab Screw).

Serrated Or Star Washer

Ground Wire From Appliance To Steel

Chassis Of Mobile Home. USE 8GA

COPPER WIRE.

THE VENTED GAS FIREPLACE HEATERS IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES AFTER

FIRST SALE IN THE USA.

THE VENTED GAS FIREPLACE HEATERS IN THIS MANUAL MAY BE INSTALLED IN MANUFACTURED (MOBILE) HOMES IN

CANADA.

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National

Electrical Code in Canada.

An appliance must be grounded to the steel chassis of the home with 8 ga. copper wire using a serrated or star washer to penetrate paint or protective coating to insure grounding.

Use carriage bolt at the attachment point (see diagram above) to secure the appliance to the floor.

Warning: Do not compromise the structural integrity of the manufactured home wall, floor or ceiling, during installation of appliance or venting.

For required venting components see venting installation in appropriate section of this manual.

Certified for installation in a bedroom or bed/sitting room. In Canada must be installed with listed millivolt thermostat. In USA see local codes.

9

ZCV34 Framing Your Gas Fireplace

This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clearance requirements (see Venting section) for this appliance. Failure to comply with those requirements can seriously compromise the safety and operation of the fireplace.

Specifications

1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is recommended that the outer walls be insulated to conform to applicable insulation codes. Drywall & vapor barrier must be installed over insulation to prevent contact of insulation and unit.

2. Choose fireplace location and frame in accordance with the fireplace framing dimensions specified (view diagrams).

3. Drywall or other combustible material can extend up to the Drywall Stops located on the sides of the unit, and up to the bottom and top.

4. A Hearth is not required for this unit.

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated

Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.

It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up. We recommend using a thermostat set at room temperature to allow the unit to cycle.

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to startup.

Certified for installation in a bedroom or bedsitting room. In Canada must be installed with listed millivolt thermostat (In USA see local codes).

ZCV34 Stand-off and Nailing Tab Locations

Make note of where the stand-off locations are. These stand-offs are provided as indicators to illustrate the boundaries for framing. Therefore, no framing material is permitted to extend beyond these stand-offs.

Caution: Standoffs on top of the unit must be folded into position & screwed down Prior to installation.

Holes are provided in bottom of unit to secure appliance to floor after installation.

Nailing Tabs

Back Standoffs

10

ZCV34 Framing- Nailing Tab Guide

[Qty]2 Nailing Tabs are located on each side of the front frame.

These Nailing Tabs can be used in two ways:

Framing Flush with Face of Fireplace

Fireplace to be covered with Non-Combustibles (e.g.,

Concrete Board) for Flat Wall appearance.

1/2” Drywall Flush with Face of Fireplace

Fireplace and Combustible Wall to be covered with a surround or Non-Combustible Materials (e.g. Stone around Fireplace).

Framing Stud

Drywall

Framing Stud

Nailing Tab

Nailing Tab

Drywall

Non-Combustible Material

(eg. Concrete Board)


(eg. Stone)

Nailing Tabs

Must Be

Rotated 180°

And Folded

Back Onto

Framing Stud.

Nailing Tab

Framing Stud

Nailing Tab

Flush Surface

Nailing Tab

Framing Stud

11

ZCV34

B.

C.

D.

E.

LOCATION KEY:

A. Flat on Wall

F.

Across the Corner

As an Island

As a Room Divider

Flat on Wall Corner

Exterior Wall

See Mantel Leg Clearances Instruction for the proper placement of fireplace.

Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

ZCV34

Locating Your Appliance

Fireplace Dimensions

FRONT

TOP

LEFT SIDE

12

ZCV34 Chase Options: Non-Vented / Vented / Vented with Recessed Front

Non-Vented Chase Option:

(Fireplace is installed As Shipped, with Ventilation Plates in place.)

•

Minimum Chase Height is 48” from bottom of unit for Natural Gas, 60” for Propane .

•

Minimum Termination Height is 40” for

Natural Gas; 52” for Propane.

•

Non-Combustible facing only on face of unit.

•

No Recessed Chase allowed.

Chase built into room

Chase built outside of room (Doghouse)

(Doghouse)

Vented Chase Option:

( Ventilation Plates must be removed before installation into a Vented Chase.)

•

Inside walls of the chase must be drywalled.

•

Fireplace chase must be vented at the top of the enclosure.

•

Minimum Chase Height is 6 8” from bottom of unit.

•

Minimum Termination Height is 40” for Natural Gas; 52” for Propane.

•

Combustible facing (i.e., drywall) is allowed on face of unit.

Front Grill

Required


Optional Additional Rear Grill-

Must be in the same Pressure

Zone (Room / Area)

Side Grills- Both

Sides of Chase must be vented

Open Chase

2” MIN

Front Grill

Required

Chase built into room

Vented Chase- Recessed Option:

(Ventilation Plates must be remove before installation into a Vented

Chase.)

Optional Additional Rear Grill-

Must be in the same Pressure

Zone (Room / Area)

Side Grills- Both

Sides of Chase must be vented

Open Chase

Front Grill

Required

Recessed Front

Recessed Front

2” MIN

Recessed Front

13

ZCV34 – Non-Vented Chase VS Vented Chase - Choose Your Installation

FRAMED AS NON-VENTED CHASE:

(Fireplace is installed As Shipped, with

Ventilation Plates in place.)

FRAMED AS VENTED CHASE:

(Ventilation Plates are removed from fireplace as shown below before it is installed into a Vented

Chase.)

This is a traditional fireplace installation where the fireplace is built into a non-vented chase.

•

Only non-combustible materials may cover the face of the fireplace.

•

Chase wall surface temperature will be warmer.

•

Mantel height is higher than Vented Chase.

•


•

Combustible materials may cover the face of the fireplace.

•

Chase walls will be cool to the touch.

•

Mantel can be made of combustible material and extend from the top of the fireplace opening.

ZCV34 -Vented Chase- Removal of Vent Covers- See Vented Chase Framing

⚠

CAUTION: IF VENTILATION PLATES ARE REMOVED, YOU MUST VENT THE CHASE!

INSIDE OF CHASE WALLS MUST BE DRYWALLED.

Fireplace before conversion

Side Tab

Vent Outer Cover

Header Standoff

STEP 1: Using a 1/4” Hex Driver, remove the following components:

NOTE: Use a sharp utility knife to cut any silicone adhering the Outer

Half Shield to the appliance.

STEP 2: Bend Side Tabs

Up 90° on Vent Outer

Cover and flip part over

Side Tab

STEP 3: Install Vent

Outer Cover in new position and set

Standoffs in place.

Header Standoff

Fireplace after conversion

Vent Outer Cover

Outer Half Shield - Discard

Vent Outer Cover

Vent Inner Cover - Discard

Header Standoff

14

ZCV34 Framing Dimensions for Non-Vented Chase

Fireplace is installed As Shipped, with Ventilation Plates in place.

Determine whether face of fireplace will be flush with framing or finished wall.

Refer to Nailing Tab Guide also. NOTE: These structures are not load bearing.

No loose Combustibles (wood, wiring, etc.) are allowed inside the Chase area.

Z58WTS Wall

Thimble Shield

Must be used in

Non-Vented

Chases with

Horizontal Venting.

Framing Depth:

181/8” for Framing flush with face of unit.

17-5/8 ” for 1/2” Non-Combustible facing flush with face of unit.

Vertical Venting MUST maintain 1” clearance to combustibles.

48 ” MIN FOR NG

60 ” MIN FOR PROPANE

RIGHT SIDE VIEW

Fig.1

Framing for Horizontal Vent

Termination

(See Installation of Side

Wall Venting Section)

40” MIN FOR NG

52” MIN FOR

PROPANE

CORNER FRAMING

15

ZCV34 Framing Dimensions for Non-Vented Chase Built Outside of Room


Determine whether face of fireplace will be flush with framing or finished wall.

Refer to Nailing Tab Guide also. NOTE: These structures are not load bearing.


Z58WTS Wall


Thimble Shield

Must be used in

Non-Vented

Chases with



Framing Depth:


17-5/8 ” for 1/2” Non-Combustible facing flush with face of unit.



60 ” MIN FOR

PROPANE

RIGHT SIDE VIEW

Fig.1


Termination




52” MIN FOR

PROPANE

TOP VIEW

16

ZCV34 -Mantel Clearances- for Non-Vented Chase


Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider:

Combustible and Non-Combustible.

A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat. These types of mantels must strictly conform to the dimensional requirements shown.

Conversely, a Non-Combustible

Mantel is one that is constructed with material(s) that will not combust.

Check your local codes and regulations to determine whether your mantel is Combustible or Non-

Combustible.

The advantage to Non-Combustible

Mantels is that it may extend right up to the tile lip of the fireplace.

Combustible mantels must adhere to the dimensional restrictions shown.

Mantel Dimensions are from front face or Non-Combustible Facing Materials covering fireplace.

26-

7/8”

Top of

Fireplace

Opening

Right Side View

-Combustible Objects on Non-

Combustible Mantel Warning-

Combustible objects must not be placed on a Non-combustible Mantel unless the mantel meets the dimensional requirements for a Combustible Mantel. Determine whether your mantel conforms to the requirements of a Combustible Mantel.

Z58WTS Wall

Thimble Shield Must be used in Non-

Vented Chases with


40” MIN

FOR NG

52” MIN

FOR

PROPANE

48 ” MIN

FOR NG

60 ” MIN

FOR

PROPANE

E

Adjacent Wall

Adjacent Wall

17

ZCV34 Clearance to Combustibles for Non-Vented Chase


Front

Back (from Stand-offs)

Side (from Stand-offs)

Floor * (See Note )

Minimum Ceiling / Enclosure Height (from bottom of fireplace)

Top (from Stand-offs)

Adjacent Wall

Top of 90° Bend in minimum Enclosure

36” [92cm]

0” [0cm]

0” [0cm]

0” [0cm]

48

” [122cm] Natural Gas

60 ” [152cm] Propane

0” [0cm]

1-

1/2” [3.8cm]

41/2” [11.5cm] With Z58WTS Wall

Thimble Shield installed

4-

1/2” [11.5cm] With Z58WTS Wall

Thimble Shield installed

Top of 90° Bend inside Enclosures above minimum height

VENTING SYSTEMS

Top of Horizontal Pipe

Side & Bottom of Horizontal Pipe

Vertical Vent Pipe

The Wall Thimble Shield Z58WTS is required in non-vented enclosures with horizontal venting.

Place Wall Thimble Shield Z58WTS against the Wall Thimble 1-

3/4” above the Vent. Install the Wall Thimble

Shield using [4] DT Screws.

Materials covering face of appliance must be Noncombustible

1/1/2” [3.8cm]

1” [2.5cm] All Vent Systems



60 ” MIN FOR PROPANE

*Note: If appliance is installed directly on carpeting or other combustible material other than wood flooring, a metal or wood panel extending the full width and depth of the appliance must be used.

Carpet may extend 1 inch above the floor of the appliance.

40” MIN

FOR NG

52” MIN

FOR

PROPANE

18

ZCV34 Facing Requirements- for Non-Vented Chase


ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST

BE NON-COMBUSTIBLE (i.e. brick, stone, tile, concrete board).


343/4” x 38-5/8”

Non-Combustible

Material Attached to

Framing

Framed Opening

331/4” x 36-1/8”

361/8”

Framed

Opening

40” MIN

FOR NG

52” MIN

FOR

PROPANE

19

ZCV34 Framing Dimensions for Vented Chase with V34EG -OR- V34EGS Grills

Ventilation Plates must be removed before installation into a Vented Chase

Grills MUST be located at top of chase. Inside walls of the chase MUST be drywalled. Determine whether face of fireplace will be flush with framing or finished wall. Refer to Nailing Tab Guide also. NOTE: These structures are not load bearing.


-Remove Ventilation Plates-

See Removal of Vent Covers on Page 14.

Front Grill Opening

31/4” x 31-3/8”

Side Grill Openings

413/16” x 10-1/4”

Optional Additional Rear

Grill- Must be in the same

Pressure Zone (Room / Area)

Side Grills- Both Sides of

Chase must be vented

Front Grill

Required


31/4” x 31-3/8”


413/16” x 10-1/4”

Unit and Framing can be covered with a combustible i.e., drywall.

Framing Depth:

17-5/8

” for 1/2” Drywall flush with face of unit.

18-1/8

” for Framing flush with face of unit.



52” MIN FOR PROPANE

CORNER FRAMING

V34EG FRONT GRILL OPTION ONLY

NO SIDE GRILL OPTION FOR CORNER

FRAMING

SIDE VIEW

Fig.1


Termination



20

ZCV34 Framing Dimensions for Vented Chase (built outside of room) V34EG Grill


Grill MUST be located at top of chase. Inside walls of the chase MUST be drywalled. Determine whether face of fireplace will be flush with framing or finished wall. Refer to Nailing Tab Guide also. NOTE: These structures are not load bearing.





31/4” x 31-3/8”

V34EG Front Grill

Required



31/4” x 31-3/8”


Framing Depth:

17-5/8 ” for 1/2” Drywall flush with face of unit.

18-1/8 ” for Framing flush with face of unit.


TOP VIEW

SIDE VIEW

Fig.1


Termination





V34EG FRONT GRILL OPTION ONLY

21

ZCV34 Framing Dimensions for Vented Chase with Open Top


Inside walls of the chase MUST be drywalled. Determine whether face of fireplace will be flush with framing or finished wall. Refer to Nailing Tab

Guide also. NOTE: These structures are not load bearing.




2”

Top of

Chase Open on 3 Sides


2” From Ceiling or Top of Enclosure

Top of Chase

Open on 3

Sides

Framing Depth:

17-5/8 ” for 1/2” Drywall flush with face of unit.

18-1/8 ” for Framing flush with face of unit.


TOP OF CHASE

MUST BE OPEN

ON 3 SIDES



Fig.1


Termination



SIDE VIEW

18-

1/8”

TOP VIEW

22

ZCV34 Framing Dimensions - Recessed Vented Chase - V34EG / V34EGS Grills


Grills MUST be located at top of chase . Inside walls of the chase MUST be -Remove Ventilation Plates- drywalled. Determine whether face of fireplace will be flush with framing or

See Removal of Vent Covers on Page 14. finished wall. Refer to Nailing Tab Guide also. NOTE: These structures are not load bearing.


Optional Additional Rear

Grill- Must be in the same

Pressure Zone (Room / Area)

Side Grills- Both Sides of

Chase must be vented


31/4” x 31-3/8”


413/16” x 10-1/4”

Front Grill

Required



31/4” x 31-3/8”


413/16” x 10-1/4”

Framing Depth:

175/8” for 1/2” Drywall flush with face of unit.

18-



181/8”

TOP VIEW



SIDE VIEW

Fig.1


Termination



23

ZCV34 Framing Dimensions - Recessed Vented Chase with Open Top


Inside walls of the chase MUST be drywalled. Determine whether face of fireplace will be flush with framing or finished wall.

Refer to Nailing

Tab Guide also.

NOTE: These structures are not load bearing.




2”

Top of

Chase Open on 3 Sides


2” From Ceiling or Top of Enclosure

Top of Chase

Open on 3

Sides



Framing Depth:

175/8” for 1/2” Drywall flush with face of unit.



TOP OF CHASE MUST

BE OPEN ON 3 SIDES

181/8”

Fig.1


Termination



SIDE VIEW

TOP VIEW

24

ZCV34 -Mantel Clearances- for Vented Chase


Inside walls of the chase MUST be drywalled.

A Combustible Mantel can be placed immediately above the fireplace opening.

A Combustible Hearth can be placed immediately below the fireplace opening.

An Adjacent Side Wall may project directly from the side of the fireplace opening.



Right Side View

68”

Minimum Ceiling /

Enclosure Top

2” Opening

Combustible

Mantel Line

Combustible

Mantel

27 ”

Bottom of Unit to

Top of Opening

25-3/8 ”

Fireplace

Opening

15/8”

Bottom of Unit to

Bottom of Opening

40” MIN

FOR NG

52” MIN

FOR

PROPANE

Adjacent Wall

Adjacent Wall

25

ZCV34 Clearance to Combustibles for Vented Chase


Front

Back (from Stand-offs)

Side (from Stand-offs)

Floor * (See Note )

Minimum Ceiling / Enclosure Height (from bottom of fireplace)

Top (from Stand-offs)

Adjacent Wall

Top of 90° Bend in minimum Enclosure

Top of 90° Bend inside Enclosures above minimum height

36” [92cm]

0” [0cm]

0” [0cm]

0” [0cm]

6

8” [173cm] Natural Gas

68 ” [173cm] Propane

0” [0cm]

1/1/2” [3.8cm]

28

” [71cm] Natural Gas

16” [40.6cm] Propane

4-

1/2”

*Note: If appliance is installed directly on carpeting or other combustible material other than wood flooring, a metal or wood panel extending the full width and depth of the appliance must be used. Carpet may extend 1 inch above the floor of the appliance.

-Remove Ventilation

Plates-

VENTING SYSTEMS

Top of Horizontal Pipe

See Removal of Vent

Covers on Page 14.

Side & Bottom of Horizontal Pipe

Vertical Vent Pipe

1/1/2” [3.8cm]



Inside walls of the chase MUST be drywalled.

Chase must be Vented using grills or open top. Chase must be Vented using a grill or open top.


Top of Fireplace Must be

Converted for Vented Chase

Installation.

6 8”

MIN

Materials covering face of appliance can be combustible

40” MIN

FOR NG

52” MIN

FOR

PROPANE

26

ZCV34 - Facing Requirements for Vented Chase -


Unit and Framing can be covered with a combustible i.e., drywall up to the fireplace opening.

NOTE:

•


•

Fireplace chase must be vented at the top of the enclosure.

• Minimum Chase Height is 68” from bottom of unit.

FIREPLACE CHASE MUST BE

VENTED AT THE TOP OF THE

ENCLOSURE USING EITHER

V34EG FRONT GRILL, V34EGS

SIDE GRILLS, OR OPEN TOP.

Combustible Material

Ventilation Plates must be removed BEFORE installation into a Vented Chase.

See Removal of Vent Covers section in manual.

Fireplace after conversion

Fireplace before conversion

27

V34EG Grill Installation for ZCV34 Vented Chase -Option-


⚠

Grill openings must be flush with the enclosure top. This is to prevent excess heat from becoming trapped in the top of the chase. See Framing section of manual. Inside walls of the chase MUST be drywalled.

Parts List:

[1] Louver Grill (ready to paint)

This Grill Meets Minimum Opening Air Free Requirements.

Required Opening Dimensions : 31-3/8 ” wide x 3-1/4” tall x 1-3/4” deep.

Outer Trim Dimensions: 32-5/16 ” wide x 4-3/8” tall.

-Remove Ventilation

Plates-

See Removal of Vent

Covers on Page 14.

Installation: Insert Grill into opening and fasten to framing with a wood screw at each end.

TOP VIEW

Grill opening must be flush with enclosure top

SIDE VIEW

Fasten to framing with a screw at each end

Required opening:

313/8” x 3-1/4”

Framing above

Fireplace

33-1/4 ”

28

V34EGS Side Grill Installation for ZCV34 Vented Chase -Option-


⚠

Grill openings must be flush with the enclosure top. This is to prevent excess heat from becoming trapped in the top of the chase. See Framing section of manual. Inside walls of the chase MUST be drywalled.

Parts List:

[Qty 2] Side Grill assemblies (ready to paint)

Grills must be installed on both sides of chase.

Required Opening Dimensions : 101/4” wide x 4-13/16” tall

Outer Trim Dimensions: 11-1/4 ” wide x 6” tall



Installation: Insert Grills into openings and fasten to framing with a wood screw at each end.

Framing I.D.

113/16”

TOP VIEW

Both sides of Chase must be vented.

Fasten to framing with a screw at each end

Required Opening

413/16” x 10-1/4”

Required

Opening

10-1/4

”

Grill opening must be flush with enclosure top

SIDE VIEW

Framing I.D.

113/16”

29

ZCV34 Door Installation and Removal

⚠

WARNING:

Wait until unit is COMPLETELY cool before touching glass or attempting to remove or install Glass Door.

To install Door:

1. Engage door in lower latches.

2. Swing door up and pull top latches over door lip at each corner.

3. Replace Safety Screen Frame assembly.

Door

Bottom Latch

To remove Door:

1. Remove Safety Screen.

2. Disengage Top Latches and lift from fireplace.

30

ZCV34

Glass Cleaning

Door and Glass Information

It will be necessary to clean the glass periodically. During startup, condensation, which is normal, forms on the inside of the glass, and causes dust, lint etc. to cling to the glass surface.

Also, initial paint curing can deposit a slight film on the glass. It is therefore recommended that initially the glass be cleaned two or three times with a fireplace glass cleaner. After that, the glass should be cleaned two or three times a season depending on the circumstances.

⚠

Cautions and Warnings

• Do not clean when the glass is hot.

• The use of substitute glass will void all product warranties (see Glass Replacement in this section).

• Care must be taken to avoid breakage of the glass.

• Do not operate this fireplace without the glass front or with a broken glass front.

• Do not strike or abuse the glass.

Glass Replacement

ZCV34N, ZCV34NE, ZCV34NE2, ZCV34LP, ZCV34LPE, ZCV34LPE2 must use Low E tempered glass. Must be 5mm thick.

ZCV34NH, ZCV34NHE, ZCV34NHE2, ZCV34LPH, ZCV34LPHE, ZCV34LPHE2 must use Robax ceramic or coated Neoceram glass.

Glass must be minimum 5mm thick.

To replace glass, clean all materials from the door frame. Scrape off old silicone all the way down to the metal. Using high-temp silicone

[rated up to 500°F (260°C)] apply a continuous bead of approximately 1/8”-3/16” to all four [4] sides of the frame. With the frame resting on a flat surface, insert the new glass with a new gasket. Gently press the glass into the silicone. Be careful not to use excessive force on the glass. Let the silicone dry for approximately 15-20minutes.

Use caution when removing broken glass. Wear gloves.

Removal of the Glass Door

1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, and pull and lift upward slightly.

2. Once the top of the door is unlatched, pull it outward and lower it to unlatch the bottom.

3. To re-install, place the Bottom Door Ledge into the 2 Lower Latch assemblies first. Then swing the door closed to seal it against the firebox cavity. Re-latch the Upper Latch assembly to secure the door to the appliance.

Spring Replacement

*Over time, the door latch springs (P/N#

36HB-123 for 51MQ-123A and P/N# 33IDV-

123 for 26IDV-123A) may need to be replaced if tension is lost.

1. To replace latch spring, remove the 2 hex screws (located in the firebox) that secure the latch assembly in place.

2. Once the screws are removed the latches will slide out of place.

3. Remove the locknut from the latch assembly and replace the spring. Re-tighten the locknut until 2 thread turns are beyond the locknut.

This is critical for proper tension. Replace latch assembly.

Upper Latch

Assembly

51MQ-123A

Glass Door

Frame

Lower Latch

Assembly

26IDV-123A

31

ZCV34 - Safety Screen Installation

SAFETY SCREEN IS SUPPLIED WITH FIREPLACE

⚠

WARNING: Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Child Safety Screens.

To Install Screen: Insert Hooks on Safety Screen into Slots in Glass Door Frame.

SLOT

HOOK

GLASS DOOR IS

INSTALLED ON

FIREPLACE.

SHOWN REMOVED

FOR CLARITY ONLY

SLOT

HOOK

Procedure:

1: Engage Lower Hooks in Slots. 2: Raise Screen . Ensure that

Lower Hooks remain engaged.

Top Hook is directly above Slot.

3: Lower Screen . Watch both sides to ensure that Top Hooks engage properly.

To remove Safety Screens

WAIT UNTIL FIREPLACE IS COMPLETELY COOL.

Lift up on Safety Screen Frame and disengage Hooks in Safety Screen from Slots in Glass Door Frame.

32

ZCV34 IPI Component Locations

Cold Climate

Switch

Proflame

1 Module

Proflame

2 Module

Battery

Backup

Battery

Backup

Remote

Receiver

Component Box can be inserted & removed from beneath fireplace through opening below door (Remove glass door first).

Receptacle

Lamp Transformer

Valve

Fan

Component

Box

Primary Air

Adjustment

Access

Receptacle

Lamp Transformer

Valve

Component Box

33

34ZCV-TLK

ZCV34 Tile Lip Kit (ZCV34TLK):

-1 Bottom Piece

-2 Sides

-1 Top Piece

- [Qty] 12 Pan Head DT Screws

ZCV34 Tile Lip Kit Option

Attach Tile Lip Kit to face of fireplace with Pan

Head DT Screws provided

Face of Fireplace

34

ZCV34S1 / ZCV34S1PF / ZCV34S2PF Surrounds

Parts List: Surround, [4] Combo Screws (Black)

Option

ZCV34S1

Place Surround over face of fireplace and attach with [4]

Screws

ZCV34S1PF ZCV34S2PF

Replace Safety

Screen

Surround is installed onto fireplace.

35

ZCV34

not yet installed. the fan. See

Removal section.

fan factory installed.

Z46FK Fan Kit Installation

The fan can be installed through the side of the fireplace if the fireplace is

If fireplace is already installed

Burner System

, the burner pan must be removed to install

Note: ZCV34 Proflame 2 units have

⚠

WARNING

Option

Electrical Grounding Instructions

This appliance is equipped with a three prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded threeprong receptacle. Do not cut or remove the grounding prong from this.

Before Servicing

1. Ensure all power supply is shut off.

2. Label all wires prior to disconnecting when servicing control. Wiring errors can cause improper and dangerous operation.

3. For fan servicing: Vacuum and clean lint/dirt build-up on the fan blades and motor.

4. When resealing the Burner Pan, use Mill Pac.

STEP 1: Remove Media Tray (See Burner System

Removal) . Remove [6] DT Screws from Burner Pan

(Shown Below). Do not remove Burner Pan.

STEP 2: Install Fan Assembly through opening shown below. Mount fan on tabs in bottom of fireplace.

STEP 3: Connect fan as per wiring diagram below . Replace all screws and components.

NOTE: Do not allow cords or wires to come into contact with the firebox or the underside of the burner pan.

Fan Mount Tabs

RIGHT SIDE

VIEW

Fan Mount Tabs

Fan Speed Control

(Located Outside of Fireplace)

Thermodisc

Located under Burner pan

36

Split Receptacle- Fan Speed Control Outside of Fireplace

If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.

WARNING

A qualified electrician must connect electrical wiring to junction outlet for built-in installation.

Follow all codes.

WARNING

Electrical Grounding Instructions –

This appliance is equipped with a three – pronged (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-prong receptacle.

WARNING

Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation and servicing.

Caution

: Electrical installation to be done by a qualified installer. All wires must be connected and grounded in accordance with

CSA Standard C22.1- Canadian Electrical Code part 1 or with the National Electrical Code, ANSI /NFPA 70 (latest edition) and /or in accordance with local codes.

Switch Controlled Split Receptacle With Switch At START Of Cable Run

Switch Controlled Split Receptacle With Switch At END Of Cable Run

37

ZCV34 Proflame 2 Units - ULK5-2 Halogen Lights - Factory Installed

Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian

National Electrical Code in Canada.

Contents of Kit:

•

[2] 12V Halogen Lamps

•

Lamp Plate with Insulated Studs & wiring

•

12VAC Transformer with wire connectors

•

(Millivolt & P1 Only) Light Switch & Cover Plate c/w10ft wire c/w

[1] Loose Female & [1] Loose Male wire connector

Switch & Wire provided for Millivolt &

Proflame 1 Units only

Lamps

Lamps

Top of Lamp Plate

Inside Firebox

Bottom of Firebox

Connect Switch Here for

Millivolt & Proflame 1

Bottom of Lamp Plate

Millivolt & Proflame 1

Power Connection

Proflame 2 Power

Connection

STEP 1 : Remove Media Tray and Cover Plate. Place ULK

Transformer in position.

STEP 2: Remove old sealant around exposed opening.

Apply New Sealant (Mill-Pac). Insert wires on Lamp

Plate through opening. Secure Lamp Plate with screws.

LAMP PLATE

Media Tray

ULK Transformer

STEP 3: Wire Connections- Refer to schematic at top right of page.

Connect wires from Bottom of Lamp

Plate to Red wires on ULK

Transformer.

Proflame 2- Plug Yellow connector into White lead from Proflame 2

Module.

See next page for Lamp installation in firebox.

Cover Plate

ULK TRANSFORMER

PROFLAME 2

38

STEP 4:

Install Lamp

Assemblies in

Firebox Top as shown.

NOTE: Install One

Lamp Assembly at a time to avoid confusion when connecting wires to Lamp

Plate in Step 5.

Lamp

Assembly

INSIDE TOP OF FIREBOX

Lamp

Assembly

STEP 5: Take wires from rear bottom of firebox and CONNECT ONE TO EACH STUD ON LAMP PLATE . Repeat

Steps 4 and 5 for the second Lamp Assembly.

ONE LAMP ASSEMBLY CONNECTED BOTH LAMP ASSEMBLIES ARE CONNECTED

39

ZCV34PL Porcelain Liner Installation Option

⚠

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury .

ZCV34PL Consists of:

[1] – Back Liner

[1] – Left Side Liner

[1] – Right Side Liner

LOG HOLDER

FLANGES

FACING FRONT

OF FIREPLACE

FIREBOX BOTTOM

Step One: Remove the [6] DT Screws from inside the firebox as shown. Remove Log Holder if present.

Step Two: Install

Back Liner.

Reinstall back screws and Log

Holder if required.

BACK LINER

Step Three: Remove Brick Clips, but keep DT Screws in upper front corners of firebox. Note: If installaing Rev A. Liners (one slot on top) into a newer fireplace, keep Brick

Clips. The

Brick Clips will be used to secure the top of the Side

Liners.

BRICK CLIP

REV. A SIDE LINER

Step Four: Install Side Liners. Place Front Lower Ledge of Side Liner Inside of Firebox and tilt into place.

Step Five: Once installed, front of Side Liner will be flush with firebox face. Reinstall DT Screws.

⚠

Note: Warping and Discoloration of Porcelain or Painted Metal Liners Is Not Covered Under Warranty.

Both Porcelain and Painted Metal Liners may discolor and warp during normal operation of your appliance.

This is normal, and not considered a defect.

40

ZCV34RL Refractory Liner Installation

ZCV34RL Consists of:

[1] – Back Liner

[1] – Left Side Liner

[1] – Right Side Liner

⚠

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury .

BACK LINER

Option

LOG HOLDER

BRICK CLIP

Step One: Remove DT Screws and Brick Clips in upper front corners of firebox.

Step Three: Tilt and slide left and right side Liners into place. Retain with Brick Clips and DT Screws.

Step Two: Place Back Liner against back wall of firebox behind

Log Holder. Note: Log Holder is used for LOGC44 Logset only.

⚠

Note: Discoloration of

Liners Is Not Covered

Under Warranty.

Liners may discolor during normal operation of your appliance. This is normal, and not considered a defect.

BRICK CLIP

41

ZCV34 Crushed Glass and Media Options - MQ Dealers Only -

ZCV34 requires [Qty 2] 5LB bags of crushed glass.

All glass is sold in 5 LB bags (Maximum 10 LBS of Glass).

GLASS SKU DESCRIPTION

MQG5W

Decorative Glass 1/2” White

MQG5A

MQG5B

MQG5ZG

Decorative Ember Glass Cobalt Blue

Decorative Ember Glass - Black

Decorative Glass- Zircon Glacier Ice

MQG5C Decorative Glass- Bronze

GLASS (MQG5W, MQG5A, MQG5B, MQG5ZG, MQG5C)

If you wish to use this media evenly spread the glass embers onto the false bottom and burner. Ensure the glass embers do not excessively overlap as this will affect the flame pattern. Use care when placing glass embers near the pilot area so as not block or have the glass fall over the crossover holes from the pilot to the burner, as delayed ignition can occur.

The following types of glass are approved:

•

Kingsman Decorative Glass

• ½” Ember Glass Material from American

Fireglass.

Use of any other glass can alter the performance of the unit and is not covered under warranty. Discoloration of glass media may occur if placed on the burner, this is not covered under warranty.

WARNING

•

Pilot Area Must Not Be

Covered, as delayed ignition can occur.

•

Do not change or substitute the glass ember material provided with this fireplace. If replacing, use only replacement glass embers available from your local authorized dealer.

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.

Z5GC KINGSMAN

DECORATIVE BRONZE GLASS

NOTE

•

Pilot Area Must Not Be

Covered, as delayed ignition can occur.

REMOVE LOG HOLDER. USED

FOR LOGC44 LOGSET ONLY.

Decorative Glass

Pilot Area Must

Not Be Covered

42

ZCV34 - Marquis Collection - Options

MQROCK2, MQROCK3

•

Lava Rock is supplied with Base Unit. Do not place directly onto Burner.

•

Place rocks randomly onto False Bottom and Burner. Do not place directly on burner ports.

•

•

Not all rocks will be used on some installations.

If sooting occurs change position of or remove affected objects.

•

MQ EMBER can be placed on Burner.

REMOVE LOG

HOLDER. USED

FOR LOGC44

LOGSET ONLY.

•

MQ Glass can be placed on Burner and Glass Tray.

NOTE

Pilot Area Must Not Be Covered, as delayed ignition can occur.

MQ STONE DECORATIVE STONE SET

•

MQ Stone can be placed on or around Burner.

•

Lava Rock is supplied with Base Unit. Do not place directly onto Burner.

•

Place Stones onto False Bottom and Burner. Do not place directly on burner ports or Pilot Area.

•

Not all stones will be used on some installations.

•


•

MQ EMBER can be placed on Burner.

•

MQ Glass can be placed on Burner and Glass Tray.

•

MQEMBER

-

•

To be placed directly on Burner and Burner Ports.

•

Place these glowing ember chunks randomly. May be used with or without other accessories.

43

ZCV34 RBCB1 Cannonballs -Installation Instructions

Assorted size and colors. Place randomly as desired inside fireplace.

Option

Can be used with MQ Glass, MQ Ember, and / or Lava Rock. Do not place Cannonballs directly on burner ports.


•

MQ Glass can be placed directly on Burner and on Glass Tray (Maximum 10 LBS of Glass).

•

MQ Ember can be placed directly on Burner Only.

•

Lava Rock (Supplied with Base Unit) CANNOT be placed on Burner. Place Lava Rock in channel in front of

Glass Tray & on Glass Tray.

NOTE

•

Pilot Area Must Not Be Covered, as delayed ignition can occur.

•

Do not place Cannonballs directly on burner ports.

Pilot Area Must

Not Be Covered

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure. Replace if necessary.



44

ZCV34 LOGC44 Log Set Option

⚠

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

1

7

3/4” Lava Rock

6

2

4

3

5

8

350 Embers

NOTE: Lava Rock &

Embers Supplied with fireplace.

LOG HOLDER

Supplied with fireplace

1

Step 1: Install Log Holder (Supplied with fireplace).

3

Step 2: Place LOG 1 onto Log Holder.

4

7

2

5

TAB TAB

Step 3: Place LOG 2 and LOG 3 in between Rear and

Front Burner Tube. Pull Logs up to the Tabs behind the

Front Burner Tube.

350 EMBERS

Step 4: Place LOG 4 and LOG 5 as shown. Place LOG 7 between LOG 1 and LOG 2 as shown above.

Step 5: Place a small amount of 350 Embers onto the Front

Burner. Cover approximately 50% - 60% of Burner Tube. If sooting occurs, remove some 350 Embers).

45

6

8

Step 6: Place LOG 6 and LOG 8 across the Front Burner Tube as shown.

LAVA ROCK

LAVA ROCK

LAVA ROCK

Step 6: Place Lava Rock onto Firebox Bottom and on Media Tray. Do not place Lava Rock on Burner Tubes.

46

ZCV34 MQLOGF453 – Driftwood Log Set

⚠

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.



NOTE: Lava Rock and 350 Embers supplied with fireplace.

MQ Option

3

350 Embers

3/4” Lava Rock

LOG 1

LOG 3

1

2

4

LOG 4

LOG 2

3

LOG 5

1

2

4

47

ZCV34 MQRBD3 -5 Piece Driftwood Log Set-

⚠

NOTE


FOR LOGC44 LOGSET ONLY. •

For best flame pattern it is essential to spread supplied Crushed Glass or

MQEMBER directly onto burner tube.

•

If sooting occurs, one or more logs may be removed.

MQ Option

LOG 1

LOG 2

LOG 4

LOG 5

LOG 3

Can be used with MQ

Glass, MQ Rock, MQ

Stone or MQ Ember.

Follow instructions for these accessories.

4

1

2

5

3

1

4

5

2

3

48

ZCV34

1

MQRBRW Birchwood Log Set

5

REMOVE LOG HOLDER.

USED FOR LOGC44

LOGSET ONLY.

MQ Option

2

4

3

1

5

3

2

4

⚠

NOTE

•

Pilot area must not be covered, as delayed ignition could occur

•

For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube.

•

If sooting occurs, one or more logs may be moved.

1

5

3

2

4

49

MQLOGF34BW Birchwood Log Set

⚠

NOTE: For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube. If sooting occurs, one or more logs may be removed.

MQ Option

⚠

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

Refer to MQLOGF34BW & MQLOGF34OAK Setup Instructions.

5 1

2

6



4

* NOTE: THESE ITEMS

ARE SUPPLIED WITH

THE FIREPLACE:

*Insulation Wool

3

*Embers

7

*Lava Rock

50

MQLOGF34OAK Oak Log Set

⚠

NOTE: For best flame pattern it is essential to spread supplied Crushed Glass or MQEMBER directly onto burner tube. If sooting occurs, one or more logs may be removed.

MQ Option

⚠

WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury.

Refer to MQLOGF34BW & MQLOGF34OAK Setup Instructions.

5 1

2



6

4

* NOTE: THESE ITEMS

ARE SUPPLIED WITH

THE FIREPLACE:

*Insulation Wool

3

*Embers

7

*Lava Rock

51

ZCV34 - MQLOGF34BW & MQLOGF34OAK Setup Instructions

2

1

Pull up Log Tabs for Log 3

4

3

5

Set Log 3 onto center of Burner and pull forward up to Log Tabs. Place Log 4 at front left side of Firebox.

7

Place Log 5, Log 6, and Log 7 as shown.

6

Place Lava Rock on

Firebox Bottom and on Media Tray.

Place Embers and Insulation

Wool on Burner

52

ZCV34 Gas Line Installation

This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA -

B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.

1.

The gas pipeline can be brought in through either the right or the left side of the appliance.

A knockout is provided at either location to allow for the gas pipe installation and testing of any gas connection.

2.

The gas control inlet is 3/8” NPT. Typical installation layout for rigid pipe is shown at right.

1/2” X 3/8” SHUTOFF

3.

When using copper or flex connector, use only approved fittings. Always provide a union so that gas line can be easily disconnected for burner or fan servicing. See gas specification for pressure details and ratings.

4.

When a vertical section of gas pipe is required for the installation, a condensation trap is needed. See CAN/CGA-B149.1 or .2 for code details.

VALVE

3/8” UNION

1/2” GAS SUPPLY

3/8” NIPPLE

5.

For natural gas, a minimum of 3/8” iron pipe with gas minimum pressure of 4.5” w.c. must be used for supply from the gas meter.

Consult with the local gas utility if any questions arise concerning pipe sizes.

6.

A 1/8” NPT plugged tappings are accessible for test gauge connection both on the inlet and outlet of the gas valve.

7.

Turn the gas supply ON and check for leaks. DO NOT USE OPEN FLAME FOR THIS PURPOSE. Use an approved leak testing solution.

8.

The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 PSIG (3.5 KPa).

9.

The appliance must be isolated from the gas supply piping system by closing its individual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 PSIG (3.5 KPa).

NOTE: The gas line connection may be made of 1/2” rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC .

Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA -

B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A

For the state of Massachusetts a T-handle gas shut-off valve must be used on a gas appliance. This T-handle gas shut-off valve must be listed and approved by the state of

Massachusetts. This is in reference to the state of Massachusetts state code CMR238.

Gas Specifications

Important: Always check for gas leaks with a soap and water solution. Do not use open flame for leak testing.

Shutoff valves installed in tubing systems shall be rigidly and securely supported independently of the tubing.

ZCV34LPH

Propane

ZCV34NE

ZCV34NE2

Natural

ZCV34NHE

ZCV34NHE2

Natural

ZCV34LPE

ZCV34LPE2

Propane

ZCV34LPHE

ZCV34LPHE2

Propane

MODELS

Fuel

Gas

Control

INPUT

Maximum

Low

Orifice

Size

(0-4500ft)

Air Shutter

ZCV34N

Natural

Millivolt

19,000 BTU 19,000 BTU

13,500 BTU 13,500 BTU

# 44

3/32”

Gas Inlet Size S.I.T. 820 Nova, 3/8” NPT

Gas Supply Pressure

Natural Gas

Propane

Manifold Pressure

Manifold Pressure High

Manifold Pressure Low

ZCV34NH

Natural

Millivolt

# 44

3/32”

Minimum

5.5”

11”

Natural Gas

ZCV34LP

Propane

Millivolt

18,000 BTU

14,000 BTU

# 54

3/8”

3.5 IN. W.C./.87 KPa

1.6 IN. W.C./.40 KPa

Normal

7”

11”

Millivolt

18,000 BTU

14,000 BTU

# 54

3/8”

IPI

19,000 BTU

13,500 BTU

# 44

3/32”

Maximum

9”

12”

Propane

10 IN. W.C./2.61 KPa

6.3 IN. W.C./1.57 KPa

IPI

19,000 BTU

13,500 BTU

# 44

3/32”

IPI

18,000 BTU

14,000 BTU

# 54

3/8”

IPI

18,000 BTU

14,000 BTU

# 54

3/8”

53

Annual Inspection List for Determining Safe Operation of a Direct Vent Gas Fireplace

Refer to this checklist for proper maintenance, safe use, and operation.

See each section for more specific information.

1. Inspect and operate all pressure relief mechanisms (i.e., relief dampers, spring loaded door latches) installed on your appliance to verify relief mechanisms are free from obstruction to operate.

Upper Door Latch

Relief Dampers inside

Firebox should open and close freely.

Upper Damper

Upper Damper

Spring loaded Door Latches should extend and return to the closed position.

Lower Damper Lower Door Latch

2. Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.

3. Inspect the operation of the Pilot. Ensure that it is working properly.

Pilot Orientation

(Top View)

Inspect Pilot Flame

Burner

4. Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in the appliance instruction manual (refer to

Monthly Flame Inspection

).

Inspect primary air openings for blockage.

Primary Air Opening

Inspect for Blockage

5. Inspect condition of vent and vent terminal for sooting or obstruction and correct if present.

6. Vacuum and clean any debris in the firebox that is not supposed to be there.

7. Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds.

Procedure for Millivolt Units: Turn on fireplace for 5 minutes. Shut off fireplace while listening to valve. A

“click” should be heard within 30 seconds. This indicates the safety shutoff is working properly.

Procedure for IPI Units: Turn on fireplace and allow main burner to come on. Then disconnect Flame Sense wire from IPI Module (X3 Connection). The fireplace should shut down immediately.

8. Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.

54

Troubleshooting the Gas Control System

⚠

WARNING

BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT.

NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position.

Problem

Spark igniter will not light.

Pilot will not stay lit after carefully following lighting instructions.

Pilot burning, no gas to burner, valve knob “ON”, and wall switch “ON”.

Frequent pilot outage problem.

Flame lifts off burner and goes out in less than 30 seconds.

Flame lifts off burner on one side while the rest of the flame remains lit.

Possible Causes

Defective or misaligned electrode at pilot.

Defective igniter (pushbutton).

Defective thermocouple

(flame switch where applicable).

Defective valve magnet.

Wall switch or wires defective.

Generator may not be generating sufficient voltage.

Plugged burner orifice.

Defective automatic valve operator.

Pilot flame may be too low or blowing (high) causing the pilot safety to drop out.

Inner 4” liner has come off flue or termination, flame is starving for oxygen.

Improper installation of firebrick. Firebrick is likely leaning.

Corrective Action

Check for spark at electrode and pilot: if no spark and electrode wire is properly connected, replace igniter.

Using a match, light pilot. If pilot lights, turn off pilot and push the red button again. If pilot will not light - check gap at electrode and pilot should be 1/8" to 1/4" to have a strong spark.

Check pilot flame. Must impinge on generator and thermocouple. Clean and/or adjust pilot for maximum flame impingement on generator and thermocouple. Replace thermocouple if pilot will not hold. (Hand tight

1/8 turn on replacement)

Replace valve, if pilot won't hold after the thermocouple is replaced.

Check wall switch and wires for proper connections. Jumper wire across terminals at wall switch. If burner comes on, replace defective wall switch. If okay, jumper wires, across wall switch wires at valve. If burner comes on, wires are faulty or connections are bad.

Check generator with millivolt meter. Take reading at generator terminals of gas valve. Should read 325 millivolts minimum while holding valve knob depressed in pilot position and wall switch "off"

Replace faulty generator if reading is below specified minimum.

Check burner orifice for stoppage and remove.

Remove wall switch wires from gas valve. Install jumper wires from top bottom terminals of gas valve. Turn valve on "ON". If main burner does not light, replace valve.

Clean and/or adjust pilot flame for maximum flame impingement on generator and thermocouple.

*See NOTE below – Seven Day Timer

Attach 4" liner to flue or termination using screws, silicone and clamps as stated in manual.

Be sure to position firebrick against firebox walls and be sure to use brick clips attached to the inner side of firebox.

*NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer , in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days.

This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit.

If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

NOTE: MILLIVOLT UNITS WITH 7 DAY TIMER – When lighting pilot, the Pilot Knob must be pressed until a BEEP is heard.

This procedure may take up to TWO MINUTES.

55

ZCV34 Burner System Maintenance

It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician.

⚠

-CAUTION-

Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. Allow the appliance to cool to room temperature. Note that the pilot assembly may be hot in an intermittent or standing-pilot system —even if the main burner was never on. Exercise caution when working within the area.

-ALL WORK SHOULD BE PERFORMED BY A QUALIFIED AND CERTIFIED TECHNICIAN-

Monthly Flame Inspection

It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube (Flame should appear similar to the above picture).

The pilot flame should also be inspected monthly to ensure proper operation.

Pilot Must Maintain This

Relationship With Burner.

Pilot Area Must Not Be Covered.

*Pilot Shield should be visually inspected monthly for signs of deterioration due to flame exposure.

Replace if necessary.

56

ZCV34 -Gas Conversion Part A-

ZCV34N, ZCV34NE, ZCV34NE2, ZCV34LP, ZCV34LPE, ZCV34LPE2, ZCV34NH, ZCV34NHE, ZCV34NHE2, ZCV34LPH, ZCV34LPHE, ZCV34LPHE2

Kit Number

34ZCV-CKLP

34ZCV-CKNG

34ZCV-CKLPI

34ZCV-CKNGI

34ZCV-CKLP2

34ZCV-CKNG2

Description

Propane Conversion

-Millivolt-

NG Conversion

-Millivolt-

Propane Conversion

-IPI-

NG Conversion

-IPI-

Propane Conversion

-IPI-

NG Conversion

-IPI-

Pilot Orifice

1001-P167SI

#30 (977.167)

1001-P165SI

#51 (977.165)

1001-P168SI

#35 (977.168)

1001-P166SI

#62 (977.166)

1001-P168SI

#35 (977.168)

1001-P166SI

#62 (977.166)

Burner Orifice

Brass (1000-255)

#54

#44

#54

#44

#54

#44

Brass Nipple

1000-253 Close

1000-253 Close

1000-253 Close

1000-253 Close

1000-253 Close

1000-253 Close

Air Shutter Hi/Lo Regulator

1001-P202SI

3/8 ”

3

3

3

/32”

3/8 ”

/32”

3/8

”

/32”

(0.907.202)

1001-P201SI

(0.907.201)

1002-P014SI

(0.907.014)

1002-P016SI

(0.907.016)

1002-P012SI

(907.012)

1002-P013SI

(907.013)

IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING.

Parts List (SIT):

•

HI/LO Pressure

Regulator Assembly

•

Burner Orifice

•

Brass Nipple

•

Instructions

•

Conversion Kit Label

•

Pilot Orifice

Note: Air Shutter

Adjustment can be made by removing right side access cover on Media Tray.

Burner Mount

Valve

Pilot

Air Opening

Orifice

Access Cover

⚠

Caution

:

The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.

1. The Burner Tube must be removed from the Burner Pan Assembly (See

Burner Tube Removal ). Adjust the Air Shutter to the correct Primary Air setting as specified in the manual or on the label plate. To adjust the

Primary Air setting, loosen screw on the side of the Air Shutter and rotate to the correct opening using a drill bit or tape measure. Retighten screw.

2. Remove the Main Orifice using a ½” wrench and replace with the new

Conversion Orifice which came with the Conversion Kit.

3. Replace the Burner Tube. Install the new Pilot Orifice (See Pilot

Conversion ) and Hi/Lo valve regulator by following instructions supplied with the Conversion Kit.

•

Refer to Gas Specifications Chart for inlet pressures and input ratings.

•

Clock meter to verify input rate.

•

Place conversion label as close to converted gas control as possible.

•

Refer to lighting instructions to verify the normal operating sequence of the ignition system.

•

Refer to Burner System Maintenance for proper relationship of the pilot flame to the main burner and for main burner flame appearance.

-

⚠

Warning-

This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.

The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer's instructions supplied with the kit.

57

Gas Conversion for Top Convertible Pilot – Part B (series 0190XYZ)

Instructions for converting SIT 190 series pilot burner injector from NG to PROPANE and from PROPANE to

NG only. This information should be considered as supplemental to the Appliance Manufacturer's

Instructions.

WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.

1. Shut-off the gas supply to the appliance.

2. Allow the pilot burner to cool to room temperature.

WARNING: Touching a hot pilot burner can result in injury.

3. The pilot hood is held in place by spring. First remove the spring, then remove the hood by pulling it up from the pilot bracket (fig. 1).

4. Insert a 5/32" or 4 mm Allen wrench into the hexagonal key-way of the injector (fig. 2), and rotate it counter-clockwise until it is free of the injector journal.

5. Verify that the new injector is proper for the application. The injector size is stamped on the side of the injector near the top. Propane injectors have a groove machined around their circumference near the top, while NG injectors do not have a groove (fig. 4). Refer to the Appliance

Manufacturer’s instruction sheet for the proper injector size.

6. Insert the Allen wrench into the end of the injector.

Then, insert the injector into injector journal, and rotate the injector clockwise until a torque of 9 lbf in

(1.0 Nm) is achieved.

7. First replace the pilot hood by aligning the tab on the base of the hood with the slot in the side of the pilot journal, and push the hood down, onto the pilot bracket (fig. 3). The hood must sit squarely on the bracket for proper operation. Then replace the spring by pushing it on his seat (fig.3). Check to insure that the hood is properly seated onto the pilot bracket and that the spring is properly inserted onto his seat.

8. Restore the gas supply to the appliance, and ignite the pilot burner. Verify proper ignition and operation.

WARNING!

This conversion kit must ONLY be applied as part of a conversion kit supplied by the APPLIANCE

MANUFACTURER for the specific appliance, and type of gas, being converted.

SIT GROUP

w w w . s i t g r o u p . i t

58

Gas Conversion for Modulator – PART C

59

ZCV34 Burner Removal

To remove Burner, remove Log Holder, Pilot

Shield, Media Tray, and Burner Retainers.

Slide Burner slightly to the left to dislodge it from the Orifice and remove it from the fireplace.

Media Tray

⚠

WARNING

-

Turn off Unit and allow to cool before cleaning. Only a Qualified service technician should service and repair this appliance.

Log Holder

Burner Retainer

Pilot Shield

Burner

ZCV34 Burner System Removal / Installation

Burner System Removal: Remove Log Holder. Remove Media Tray. Remove DT Screws around perimeter of Burner Pan. Carefully work the burner pan loose & lift the assembly upward to remove it from the firebox cavity. Burner System Installation is the reverse of these steps. Ensure that the mounting surface is clean.

Use fresh Black Mill Pac to reseal the burner pan.

Log Holder

Media Tray

NOTE: Pilot connections through

Burner Pan must be sealed with Red

Silicone .

⚠

WARNING

-

Turn off Unit and allow to cool before cleaning. Only a

Qualified service technician should service and repair this appliance.

Burner Pan

60

Millivolt System, Lighting, and Burner Control

FOR YOUR SAFETY READ BEFORE LIGHTING

WARNING

: If you do not follow these instructions exactly, a fire or explosion may result causing property

damage, personal injury or loss of life.

A This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

BEFORE LIGHTING

 Immediately call your gas supplier from a neighbour’s phone. Follow the gas supplier’s instructions.

B Smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

 If you cannot reach your gas supplier, call the fire department.

C Use only your hand to push or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, don’t try to repair it.

Call a qualified technician. Force or attempted repair may result in a fire or explosion.

 Do not try to light an appliance.

 Do not touch any electrical switch; do not use any phone in your building.

D Do not use the appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system which has been under water.

LIGHTING INSTRUCTIONS

1. Stop! Read the safety information above this label.

2. Set the thermostat to lowest setting.

3. Turn off all electrical power to the appliance.

4. Locate valve under the burner assembly.

5. If the control knob is not already in the off position, i.e. the word

“OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn  clockwise to “OFF”. NOTE: Knob cannot be turned from “PILOT” to “OFF” unless knob is pushed in slightly. Do not use force.

6. Wait five [5] minutes to clear out any gas. If you then smell gas.

STOP! Follow “B” in the safety information above on this label. If you don’t smell gas then go to the next step.

7. Now push in the control knob slightly and turn  counter-clockwise to the “PILOT” position.

8. Push in the control knob all the way and hold it. With the other hand push in the red igniter button until you hear a click. Now observe closely the pilot burner located on the rear center-left hand side of the main burner.

If a flame has appeared then continue to depress the control knob for 20 seconds. If the flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps 5, 6 & 7.

9. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 7 and 8.

 If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.

 If the pilot will not stay lit after several tries, turn the gas control to

“OFF” and call your service technician.

10. Now turn the control knob to the “ON” position. The burner will not light unless the wall switch thermostat or remote control is turned “ON” or in the case of the thermostat there is a call for heat.

11. Close the access door and turn all electrical power back to the appliance.

12. The pilot must be turned off when the unit is not in use.

TO TURN OFF THE APPLIANCE


2. Turn off all electric power to the appliance if service is to be performed.

3. Open the control access door.

4. Push in the gas control knob slightly and turn  clockwise to the “OFF” position. Do not force.

5. Replace control access panel.

NOTE : Only one on/off device (manual on/off, remote control, or hard wired thermostat) should be connected to the appliance at any one time, this is most important when installing an insert or stove as the on/off rocker switch is installed at the factory.

Recommended Maximum Lead Length (Double Wire)

When Using Wall Switch or Thermostat

Wire Size

14ga

16ga

18ga

20ga

22ga

Max. Length

100ft [30.4m]

64ft [19.5m]

40ft [12.1m]

25ft [7.6m]

15ft [4.5m]

CAUTION: DO NOT WIRE 120V POWER TO

MILLIVOLT SWITCHES OR THERMOSTAT.

To ON/OFF,

Wall Switch,

Thermostat*, Or

Remote Receiver

Millivolt Valve Shown

61

- Lighting Instructions for Millivolt Valve with 7 Day Timer -


WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.

•

If you cannot reach your gas supplier, call the fire department.

B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

•


•

Do not touch any electric switch; do not use any phone in your building.

•

Leave the building immediately.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

D. Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it; call a qualified service technician. Force or attempted repair may result in a fire or explosion.

OPERATING INSTRUCTIONS

1. Stop!

Read the safety information above on this label.

2. This appliance is equipped with an on-demand pilot that shuts off after 7 days.


4. Turn off all electric power to the appliance.

5. Locate valve under the burner assembly.

6. If the control knob is not already in the off position, i.e. the word “OFF” in the 9 o’clock position, then push in the gas control knob slightly and turn



clockwise to

“OFF”. NOTE: Knob cannot be turned from “PILOT” to

“OFF” unless knob is pushed in slightly. Do not use force.

Gas Control knob shown in “PILOT” position

7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas,

STOP! Follow “B” in the safety information above this label. If you do not smell gas, go to next step.

8. Now push in the control knob slightly and turn

 counterclockwise to the “PILOT” position.

9. Push in the control knob all the way and hold it. With the other hand push in the red igniter button until you hear a click. Now observe closely the pilot burner located on the rear center-left hand side of the main burner.

If a flame has appeared then continue to depress the control knob until a BEEP is heard. This procedure may take up to TWO MINUTES.

10. If the pilot flame did not appear then continue to depress the red igniter button every 5 seconds until a flame is established. NOTE: If after 30 seconds a flame has not yet been established then turn the control knob back to the off position and repeat steps

7, 8, and 9.

11. Once the pilot has been established hold the control knob in the depressed position for approximately 25 seconds before releasing. If the flame goes out then repeat steps 9 and 10.

•

If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.

•

If the pilot will not stay lit after several tries, turn the gas control to “OFF” and call your service technician.

12.

Now turn the control knob to the “ON” position. The burner will not light unless the wall switch thermostat or remote control is turned “ON” or in the case of the thermostat there is a call for heat.

13. Close the access door.

14. Turn on all electric power to the appliance.

15. Set thermostat to desired setting.

16. If the appliance will not operate, follow the instructions

“To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Set thermostat to lowest setting.

2. Turn off all electric power to the fireplace if service is to be performed.

3. Open the control access door.

4. Push in the gas control knob slightly and turn

 clockwise to the “OFF” position. Do not force.

5. Close the control access door.

62

- IPI LIGHTING INSTRUCTIONS -


WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

•

If you cannot reach your gas supplier, call the fire department.

B. BEFORE OPERATING smell around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

WHAT TO DO IF YOU SMELL GAS

•


•

Do not touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

C. Do not use this appliance if any part has been under water. Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas control which has been under water.

D. If the gas valve requires repair, call a qualified service technician. Force or attempted repair may result in a fire or explosion.

OPERATING INSTRUCTIONS

1. Stop! Read the safety information above on this label.

2.

Read the owner’s manual including the section on

“Remote Control” operation if applicable.

3. Turn off all electric power to the appliance.

4. This appliance is equipped with an ignition device which automatically lights the pilot. Do not try to light the pilot by hand.

5. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas,

STOP! Follow “B” in the safety information above this label. If you do not smell gas, go to next step.

6. Turn on all electric power to the fireplace.

7. Turn “On” Switch that operates the Main Burner.

For Remote Control units, press the ON/OFF key on the remote control . “ON” will be displayed on the LCD display and a

“beep” will be heard at the unit to indicate the command has been received.

8. If the appliance will not operate, follow the instructions

“To Turn Off Gas To Appliance” and call your service technician or gas supplier.

TO TURN OFF GAS TO APPLIANCE

1. Set thermostat to lowest setting.

For Remote Control units, press the ON/OFF key on the remote control. “OFF” will be displayed on the LCD display and a “beep” will be heard at the unit to indicate the command has been received.

2. Turn off all electric power to the fireplace if service is to be performed.

63

Proflame 1 IPI Electronic Ignition System

Overview

The IPI system is an advanced burner controller that provides you with the option of having either a Standing-

Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot

Ignition/Intermittent Pilot Ignition) located on the IPI

System Box. The difference between a Standing-Pilot and an Intermittent-Pilot is in whether the pilot stays lit or shuts off:

In Standing-Pilot, the pilot assembly is lit by the IPI Main

Module and continues to stay lit until 1) the CPI/IPI Switch is switched to the IPI position; 2) a loss of electrical power

(battery and AC source), 3) the flame sensor loses its signal, 4) the fuel supply discontinues, or 5) the IPI Main

Module malfunctions.

Box

Cover

IPI Module

CPI / IPI

Switch

Backup

Battery

Pack

In the Intermittent-Pilot mode, the pilot shuts off when the appliance is not in use. The advantage of this mode is that fuel is not consumed when the fireplace is not operating.

NOTE: In some jurisdictions Intermittent-Pilot is required.

That means the pilot cannot remain lit when the appliance is not operating.

Components

The core of the IPI system is the Main Module and the IPI

Valve. With these two components the system is able to operate a gas fireplace. There are also other components available to complement the IPI system.

Remote

Receiver

Module

IPI System Cover: Is essential in keeping the components at their proper operating temperatures. DO NOT OPERATE THE

APPLIANCE WITHOUT THIS COVER.

Modulating Servo Motor: Is an add-on valve component that permits HI/LO functionality to be controlled by the remote.

Contrary to this feature is a Manual HI/LO Control Knob. The Modulating Servo Motor requires the Remote system to be present.

Backup Battery Pack: This component permits the IPI system to operate without the need for an external AC Adapter power source. The advantage to using the battery backup is that in the case of a power failure, the appliance is still operable.

NOTE: In certain instances the IPI Main Module requires resetting. This can occur if the system is unable to ignite the pilot or the main burner in the allotted time period. The IPI is programmed to lockout all commands. To reset this lockout you must deplete the system of all electrical power. This means to remove the batteries from the Battery Pack, remove the batteries from the Remote Receiver (if applicable), and disconnect the AC Adapter from the system. Leave the power off for approximately 25 seconds to clear its lockout.

Remote Receiver: This component provides the capability of controlling the appliance with a wireless remote transmitter.

Standing Pilot Mode for Colder Climates (Below Freezing)


Standing Pilot Mode for Colder Climates (Below Freezing)


NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer, in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

64

Proflame 1 -Remote Control Operation-

The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and

Smart *thermostatic control of the appliance.

Transmitter Remote Receiver

Transmitter

The Transmitter is powered by 3 AAA type batteries. A Mode

Key is provided to Index between the features and a

*thermostat Key is used to turn on/off or index through

*thermostat functions

Remote Receiver

The Receiver connects directly to the gas valve and stepper motor with a wiring harness. The Receiver is powered by 4 AA type batteries. The Receiver three position slider switch can be set to one of three positions: ON (Manual Override), Remote

(Remote control) or Off.

Initializing the System for the first time

Install 4 AA batteries into the receiver battery bay. Install 3

AAA type batteries in the Transmitter battery bay.

Place the 3 position slider switch in the “Remote” position.

Insert the end of a paper clip into the hole marked “PRG” on the Receiver front cover. The Receiver will “beep” three (3) times to indicate that it is ready to synchronize with a

Transmitter. Push the On button. The Receiver will “beep” four times to indicate the Transmitter’s command is accepted. The system is now initialized.

Temperature indication Display

With the system in the “OFF” position, press the *thermostat

Key and the Mode Key at the same time. Look at the LCD screen on the Transmitter to verify that a C or F is visible to the right of the Room Temperature display.

Turn the Appliance On or Off

Press the ON/OFF Key on the Transmitter

Remote Flame Control

The Proflame GTM has six (6) flame levels. Pressing the Down

Arrow Key once will reduce the flame height by one step until the flame is turned off. The Up Arrow Key will increase the flame height each time it is pressed. If the Up Arrow Key is pressed while the system is on but the flame is off, the flame will come on in the high position.

Room *thermostat ( Transmitter Operation)

The Remote Control can operate as a room *thermostat. To activate this function, press the *thermostat Key. The LCD display on the Transmitter will change to show that the room

*thermostat is “ON” and the set temperature is now displayed.

To adjust the set temperature, press the Up or Down Arrow

Keys until the desired set temperature is displayed on the LCD screen of the Transmitter.

Smart *thermostat (Transmitter Operation)

The Smart *thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate this function, press the

*thermostat Key until the word "SMART" appears to the right of the temperature bulb graphic. To adjust the set temperature, press the Up or Down arrow Keys until the desired set point temperature is displayed.

Key Lock Function

This function will lock the keys to avoid unsupervised operation. To activate this function, press the MODE and the

UP Arrow Key at the same time. To de-activate this function, press the MODE and the UP Arrow Key at the same time.

Low Battery Detection

Transmitter - When the Transmitter batteries are low, a

Battery Icon will appear on the LCD display of the Transmitter.

Receiver - When the Receiver batteries are low, No “beep” will be emitted from the Receiver when it receives an On/Off command from the Transmitter. When the batteries are replaced the “beep” will be emitted from the Receiver when the

ON/OFF Key is pressed (See Initializing the System for the first time).

Manual Bypass Of The Remote System

If the batteries of the Receiver or Transmitter are low or depleted, the appliance can be turned on manually by sliding the three position slider switch on the Receiver to the ON position. This will bypass the remote control feature and the appliance main burner will come on if the gas valve is in the

“On” position.

Wall Mount Option

10ft. Extension Harness (Part No. 1001-P904SI) required.

 The Remote Receiver can be mounted on a vertical wall stud using the DCHS as a mounting bracket.

 Ensure that the face is protruding 1/2” so that the face plate will be flush on the face of the wall.

 Drywall cutout size is 2” wide by 4-1/8” tall.

 Must be installed within 10ft of valve assembly (6ft recommended).

65

Proflame 1 -IPI System Parts List-

PART NO.

1.

2.

DESCRIPTION

1006-P002SI Valve IPI Hi/Lo NG

3.

4.

5.

1006-P003SI Valve IPI Hi/Lo LP

1002-P302SI IPI Ignition Board

1002-P047SI Pilot Assembly-LP -

24” Wire

1002-P033SI Pilot Assembly-NG -

24” Wire

6.

7.

8.

1002-P850SI AC Wall Adapter

1002-P12BH Battery Pack

1001-P280SI TC - Tubing W/Fittings 1/8 2.182.280

9. 1001-P166SI TC - Orifice Pilot NG 977.166 #62 (IPI)

10. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI)

11. 1002-P012SI IPI Stepper Kit - LP 907.012

12. 1002-P013SI IPI Stepper Kit - NG 907.013

13. 1002-P014SI IPI Reg Kit - LP Hi-Lo 907.014

14. 1002-P016SI IPI Reg Kit - NG Hi-Lo 907.016

15. 1002-P017SI

TC - Electrode Cable & Sparker IPI

915.017 24"

16. 1002-P119SI

TC - Electrode Cable & Sparker IPI 35"

(Infinite, ZCVRB47, VRB46)

17. 1002-P903SI

TC - Electrode Flame Sense IPI

007.253/915.903 24"

18. 1002-P910SI

TC - Electrode Flame Sense 35"


NOTE: Fan and / or Light Options are not available on some fireplaces.

Check with your dealer.

Proflame Transmitter

1001-P023SI

4&5

8

3

1&2

Proflame

Receiver

1001-P221SI

6

7

66

Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.

67

Proflame 1- Configuration #2:

Remote ON/OFF and Manual HI/LO Capabilities

OPTIONAL: For units with remote HI/LO capabilities, a modulating servo is required to be installed on the valve.

The connectors to this servo must be connected to the Remote Harness as shown.

SCHEMATIC

PICTURE

1001-P221SI

NOTE: Fan Option is not available on some models of fireplace. Check with your dealer.

68

Operating the Receiver Without Batteries for GT / EGT / GTM / EGTM Remote Controls

-Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems.

-Millivolt Systems will also require Power Adapter P/N 1002-P850si.

The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries. Simply connect the AC Adapter into the Remote Control Wiring Harness as per the diagrams below.

IPI System EGTM

Millivolt System GTM

Receiver Module

0.584.523/521/221

1001-P221SI

Receiver Module

0.584.523/521/221

1001-P221SI

69

Proflame 1- Configuration #3:

Remote ON/OFF, variable HI/LO, and fan capabilities

Refer to the fan installation/removal section for fan installation.

SCHEMATIC

NOTE: This Configuration is not available on all models of fireplace. Check with your dealer.

PICTURE

NOTE: Fan Option is not available on some models of fireplace. Check with your dealer.

70

Proflame 2 –NE2 / LPE2

IPI PROFLAME 2 - COMPONENT PARTS

1.

2.

PART NO. DESCRIPTION

1005-P001SI Valve IPI Proflame PF2 885.001 NG - Stepper

1005-P002SI Valve IPI Proflame PF2 885.002 LP - Stepper

3.

4.

1005-P325SI Module IPI - Proflame 2 - 584.325

1005-P627SI Module IPI – Proflame 2 - Basic - 584.627

1005-P924SI Harness PF2 - 584.924 5.

6. GTMFL Transmitter- PF2 - 584.090 - WiFi Version

6b. 1005-P042SI Transmitter- PF2 - 584.042 - Non-WiFi Version

6c. 1005-P080SI Transmitter- PF2 - 584.080 - WiFi Version

7.

For Replacement Transmitters, Replace with Same Part Number

584-PWR-C Wire Harness PF2 – Power Cord

8.

9.

584-X4P

584-X10

Terminal Block

Wire Harness PF2

10. 584-ACC01-C Wire Harness PF2 - Fan/Light

11. 584-X8-B Wire Harness PF2 - Optional Reset Harness

12. 584-X12

6 Proflame Transmitter

0.584.090 - WiFi

Current Version

Optional Power Vent Harness

-IPI System Parts List-

13

PART NO.

IPI - PF1 and PF2 Common Components

DESCRIPTION

13. 1002-P033SI TC - Pilot Burner IPI (Assembled) NG 199.033

14. 1002-P047SI TC - Pilot Burner IPI (Assembled) LP 199.047

15. 1001-P166SI TC - Orifice Pilot NG 977.166 #62 (IPI)

16. 1001-P168SI TC - Orifice Pilot LP 977.168 #35 (IPI)

17. 1001-P280SI TC - Tubing W/Fittings 1/8 2.182.280

18. 1002-P012SI IPI Stepper Kit - LP 907.012

19. 1002-P013SI IPI Stepper Kit - NG 907.013

P2

CONVERSION

20. 1002-P014SI IPI Reg Kit - LP Hi-Lo 907.014

P1

CONVERSION

21. 1002-P016SI IPI Reg Kit - NG Hi-Lo 907.016

22. 1002-P017SI TC - Electrode Cable & Sparker IPI 915.017 24"

23. 1002-P119SI TC - Electrode Cable & Sparker IPI 35"


24. 1002-P12BH IPI Battery Housing 12bh347-Gr

25. 1002-P903SI TC - Electrode Flame Sense IPI 007.253/915.903

24"

26. 1002-P910SI TC - Electrode Flame Sense 35"


NOTE: Fan and / or Light Options are not available on some fireplaces. Check with your dealer.

6b Proflame Transmitter

0.584.042 - Non-WiFi

6c Proflame Transmitter

0.584.080 - WiFi

5 7

1&2

8

10

3 & 4 9

11

10

12

71

Proflame 2 IPI - IFC Module and Remote Control

Batteries

IFC Module

SW1

Button

Pairing Remote Control:

•

Install the 3 AAA type batteries in the battery bay, located on the base of the Remote Control. Note polarity of the batteries and insert them as indicated.

•

Connect the AC power supply to the IFC Module.

•

Press the SW1 button on the IFC Module so the IFC w ill “beep” and a red LED is illuminated to indicate that the IFC Module is ready to synchronize with a

Remote Control within 10 seconds. With the batteries already installed in the Remote Control, push the ON button. The receiver will “beep” four times to indicate the Remote Control’s command is accepted.

The system is now initialized.

Resetting Proflame 2 IFC Module for Manual Use

If the transmitter gets misplaced, is broken, or is no longer wanted the PF2 Module can be reset to a manual system.

A manual on/off switch or thermostat may be installed at the X4 connector (this connection is Jumped at the factory) no power is required.

Note: the fireplace accessories (fan, lights) will retain the last settings they had before being reset to manual mode.

The following sequence must be followed to reset the PF2

Module:

•

Press the Red SW1 button until you hear three beeps.

•

Within 10 seconds press the SW1 button again until you hear it beep.

•

The PF2 Module may now be turned on/off manually

(x4 connector) by a switch (not supplied), the pilot will remain on CPI (continuous pilot ignition) mode, all other functions of main burner, fan and lights will be on the high setting.

Fan Startup and Shutdown Timings:

Fan setting is started with a delay of 5 minutes from the fireplace ignition and stopped with a delay of 12 minutes from the fireplace switching off.

Low Battery Power Detection

When the Remote Control’s batteries are low, a Battery

Icon will appear on the LCD display before all power is lost. When the batteries are replaced this icon will disappear.

Battery Backup

The PF2 module is powered by line voltage (AC) with provision of battery backup in case of main power loss.

Fans and lighting features will not function with the PF2

Module is powered by battery backup. It is recommended that the 4 x AA batteries are changed before each heating season.

72

Proflame 2 IPI - Cold Climates – CPI Setting - Proflame 2 Remote Control

Use the CPI setting during cold weather, otherwise the fireplace may have a hard time starting up and establishing a flame.

The CPI

(Continuous Pilot Ignition) setting will keep the firebox and fireplace exhaust vent warm during cold weather. When the firebox and exhaust vent are warm, exhaust gasses will readily flow out of the firebox.

If the firebox and venting are too cold, there is resistance due to the heavy cushion of cold air, and combustion gasses may not rise into the exhaust vent, thus causing the fireplace to cycle or Lockout (if this happens see Lockout Reset

Procedures below).

NOTE: The pilot system for this appliance may be equipped with a Seven Day Timer , in which case the pilot flame will be extinguished if the main burner has not been turned ON for seven days. This Seven Day Cycle is reset every time the main burner is cycled ON / OFF and the pilot remains lit. If more than seven days has passed since the main burner has been cycled ON / OFF and the pilot is also out, follow the procedures described in this manual to light the pilot.

To switch from IPI to CPI Mode:

1.

Turn the fireplace OFF using the ON / OFF Key . 2.

Press the Mode Key . Display will appear as below.

3.

Press UP on the UP / DOWN

Arrow Key .

Display will show CPI.

The module in the fireplace will beep once to confirm command.

TO RETURN TO IPI

(INTERMITTENT PILOT) MODE:

Repeat steps one and two, and then press

DOWN on the UP / DOWN Arrow Key .

The module in the fireplace will beep once to confirm command.

Lockout Reset Procedures – Proflame 2

If the fireplace has cycled too many times in a short period of time, it will shut down and become unresponsive to any new command.

The LED light on the Proflame 2 module in the fireplace will be flashing red.

This condition is a Lockout state.

Lockout Reset Procedure:

1. Disconnect power from the Proflame 2 module in the fireplace for 10 seconds. This includes removing the backup batteries.

2. Once the 10 second interval has passed, reconnect power and reinstall backup batteries. The pilot should now try to light.

3. If the fireplace does not come on, call your fireplace technician.

73

Proflame 2 Remote Control

74

Note:

This function is only available in

Room Thermostat or

Smart Thermostat

Control Mode.

(Halogen lights only)

Note:

When Smart

Thermostat is activated, manual flame height adjustment is disabled.

75

76

ZCV34 Vent Terminal Clearances

NOTE: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS

AVAILABLE WHEN REQUIRED BY LOCAL CODES.

Clearances are to the edge of the terminal plate. Add 6-

3/4” to clearances to arrive at centerline. Local codes or regulations may require different clearances.

N

A

B

Clearance above grade, veranda, porch, deck, or balcony

Clearance to window or door that may be opened

C

D

Clearance to permanently closed window

Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet (61 cm) from the center line of the terminal

E Clearance to unventilated soffit

F Clearance to outside corner

G Clearance to inside corner

H

Clearance to each side of center line extended above meter/regulator assembly

I

J

K

L

M

N

O

P

Clearance to service regulator vent outlet

Clearance to non-mechanical air supply inlet to building or the combustion air inlet to any other appliance

Clearance to a mechanical air supply inlet

Clearance above paved sidewalk or paved driveway located on public property

Clearance under veranda, porch deck, or balcony

Where a vent termination may cause hazardous frost or ice accumulations on adjacent property surfaces

Clearance above highest point of exit on roof

Clearance to perpendicular or adjacent wall

Canadian installations 1

12 in (30 cm)

6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW),

12 in (30 cm) for appliances > 10,000 Btu/h (3 kW) and ≤ 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW)

12 inches (30cm) recommended to prevent condensation on window

18 inches (46cm)

15 inches (38.1cm)

3” *

5 ” (13cm) *

3 ft (91 cm) within a height 15 ft (4.5 m) above the meter/regulator assembly

3 ft (91 cm)

6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW),

12 in (30 cm) for appliances > 10,000 Btu/h (3 kW) and ≤ 100,000 Btu/h (30 kW), 36 in (91 cm) for appliances > 100,000 Btu/h (30 kW)

6 ft (1.83 m)

7 ft (2.13 m)

12 in (30 cm)‡

**(Notes: 1)

18 in (45cm)

24 in (60cm)

US installations 2

12 in (30 cm)

6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h

(3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW)

12 inches (30cm). 9 inches (23cm) for appliances 50,000 Btu’s and lower

18 inches (46cm)

15 inches (38.1cm)

3” *

5 ” (13cm) *

3 ft (91 cm) within a height 15 ft (4.5 m) above the meter/regulator assembly

3 ft (91 cm)*

6 in (15 cm) for appliances ≤ 10,000 Btu/h (3 kW), 9 in (23 cm) for appliances > 10,000 Btu/h

(3 kW) and ≤ 50,000 Btu/h (15 kW), 12 in (30 cm) for appliances > 50,000 Btu/h (15 kW)

3 ft (91 cm) above if within 10 ft (3 m) horizontally

*(Notes: 2)

12 in (30 cm) *

*(Notes: 2)

18 in (45cm)

24 in (60cm)

Notes: It is imperative that the vent termination be located observing the

1) In accordance with the current CSA B149.1, Natural Gas and Propane Installation minimum clearances as shown. There must not be any obstruction

Code.

2) In accordance with the current ANSI Z223.1/NFPA 54, National Fuel Gas Code. such as bushes, garden sheds, fences, decks or utility buildings within

24” from the front of the termination plate.

* Clearance in accordance with local installation codes and the requirements of the

** gas supplier.

A vent shall not terminate directly above a paved sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings. Note: This does not apply to non-condensing appliances (Province of Ontario ONLY).

‡ Permitted only if veranda, porch, deck, or balcony is fully open on a minimum of

Do not locate termination where excessive snow or ice build-up may occur. Be sure to check vent termination area after snow falls and clear to prevent accidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.

Venting terminal shall not be recessed into a wall or siding. If finishing the outside wall with vinyl or wood siding it is recommended that a Siding

Shield be installed, Part Number ZDVSSLR.

two sides beneath the floor.

77

General Vent Installation Information

This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman

Flex (Z-Flex) Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with M & G-Duravent

Direct Vent system (DirectVent Pro), BDM Pro Form Direct

Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct,

Metal Fab Sure-Seal DV and Selkirk Direct Temp.

Rigid or Hard Pipe

When using M & G Duravent, Ameri-Vent pipe, BDM Pro

Form Direct Vent, ICC Excel Direct, Metal Fab Sure-Seal DV and or Selkirk Direct Temp a Duravent hard pipe adapter must be used (part # ZDVDFA for fireplaces and part #

ZDVDKA for Stoves, Serenity and ZDV3624B). Follow installation instructions provided by M & G Duravent/Ameri-

Vent/Selkirk Direct Temp, ICC Excel Direct, and Metal Fab

Sure-Seal DV for installation of pipe and adhere to the clearance to combustibles provided in this manual. Apply a bead of Mill Pac high temp sealant to all joints of pipes, adapters and termination, when using Kingsman Flex (Z-Flex) venting and M & G Duravent venting. offset installation support straps should be used to stabilize pipe.

Expand 4” and 7” flex pipe to the point that the 7” protrudes approximately 2 to 3 inches past outer wall and the 4” flex protrudes approximately 2 to 3 inches past the 7” fl ex. (See

Fig. 1). Attach the 4” pipe to the termination first and secure with sealant and screws then attach the 7” flex to the termination with caulking and screws. Termination may then be moved back to the outer wall and attached to home screwing into the framing. Silicone around termination to waterproof. If siding shield is going to be used attach this using same attaching hole as the top of termination after termination has been caulked for water proofing.

Use Hi Temp Sealant

Apply a bead of Mill Pac high temp sealant to all joints and use four screws to secure each pipe at fireplace, termination and any joint if joining any sections of pipe.

Preventing Moisture Problems

Insulate wall thimbles and attic insulation shields for vertical attic terminations with non-combustible mineral wool

Insulation (Roxul, Rockwool, Thermafiber UltraBatt, etc.).

Attach and seal the outer perimeter of the wall thimble or attic insulation shield to the existing vapor barrier

Flex Pipe Venting

Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g., 4ft. to 8ft. Fully expand pipe and cut off excess. Do not use more than 2 couplers to extend short pipes. Single sections are preferred in an installation attaching at the fireplace and termination.

Place the spring spaces provided approximately every two feet to stabilize 4” flex in the center of 7” flex. When forming bends place spring in bend or before and after. (See Fig. 1).

Horizontal runs require support metal straps every 2 feet. In

NOTE: It is critical to the proper and safe operation of this fireplace that on all connections the inner liner and the outer casing are both caulked with liberal amounts of sealant. Do not use any kind of tape or silicone other than that recommended in this manu al. Use Mill Pac

Sealant.

NOTE: These actions are essential for proper resealing or reinstallation of the vent-air intake system.

⚠

WARNING: DO NOT mix parts from different systems unless stated in the manual.

REMEMBER THAT A 1/4"

VERTICAL RISE IS REQUIRED FOR

EVERY 12" OF HORIZONTAL RUN .

78

ZCV34 Installation of Side Wall Venting

1.

To determine the minimum distance from the bottom of fireplace to center of vent see the Framing Your Gas Fireplace section. Cut a hole through the wall allowing for an 11” x 11” (inside diameter) in combustible walls for wall thimble or an

8” diameter hole in a non -combustible wall (See Figure 2).

2.

For the clearance to combustible above a 90-degree bend see Clearance to Combustibles section.

3.

Select the approximate vent length, precise measurements are not needed as your flex pipe can be expanded to twice its shipped length for ease of installation.

ZDVWT Wall Thimble

4.

To install wall thimble center over 11” x 11” both sides of wall and secure. Route flex vent pipe through wall thimble (See Figure 1).

(inch) framing from

Z58WTS Wall Thimble

Shield - Must be used for

Non-Vented enclosures with horizontal venting.

5.

Before joining pipes, apply a bead of high temperature sealant

(Mill Pac) to end of pipe. First attach the fourinch (4”) flue pipe to the vent termination with sealant, and secure with the four screws provided. At this time make sure the spacer springs are attached to the (4”) flex pipe as required. Then attach the seven inch (7”) pipe by the same method.

6.

Mount vent termination and seal to wall using caulking around the wall thimble to weather proof. After installing the vent termination, double check to make sure the pipe extends properly through wall thimble and into vent termination.

7.

Before joining pipes to fireplace flue, apply a bead of high temperature sealant (Mill Pac) to end of pipe. First attach the fourinch (4”) flue pipe to fireplace with sealant, and secure with the four screws provided. At this time verify that the spacer springs are attached properly to the (4”) flex pipe as required.

Then attach the seveninch (7”) pipe by the same method.

8.

Support horizontal pipes every two (2) feet (61 cm) with metal strap bands. Re-check fireplace to make sure it is levelled and properly positioned and secured.

9.

Support vertical pipes to maintain a m inimum of 1” or greater clearance to combustibles with metal strapping bands.

10.

If finishing the outside wall with vinyl or wood siding it is recommended that a Siding Shield be installed, Part Number

ZDVSSLR.

Note: Vent Termination must not be recessed into wall or siding.

WARNING: A HORIZONTAL VENT CERTIFIED GUARD (SAFETY CAGE) IS AVAILABLE WHEN REQUIRED BY LOCAL CODES.

FDVHT - Horizontal Vent

Termination

MINIMUM 1” TO

COMBUSTIBLES

Figure 1

MIN 40 ” FOR NG

MIN 52” FOR PROPANE

MIN 40 ” FOR NG

MIN 52” FOR PROPANE

THROUGH COMBUSTIBLE WALL

Figure 2

THROUGH NON-COMBUSTIBLE WALL

79

ZCV34 Venting Routes and Components

Since it is very important that the vent system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.

The table showing the relationship between vertical and horizontal side wall venting will help to determine the various vent lengths.

The maximum horizontal run is 20 ft/6.1 m when the vertical run is 7 ft/2.1m (Figure C). Note: 1/4 ” vertical rise is required for every 12” of horizontal run.

The maximum number of 45 degree bends per side wall installation is two (2) in the horizontal run and then you must reduce the length of the horizontal by 18 inches for each 45 degree bend.

The maximum vertical run is 43 ft/13.1 meters.

Special Note: For each 45 degree bend installed in the horizontal run, the length of the horizontal run must be reduced by 18” (45cm). This does not apply if the 45 degree bends are installed on the vertical part of the vent system.

Example: If according to the table, the length of the horizontal run is 10 feet, and two 45 degree bends are required, the horizontal run length must be reduced to 7 feet.

2 additional 90° bends or equals are allowed. The horizontal run must be reduced by 36” per each 90° bend, or 18” per each 45° bend.

How to Use the Horizontal Vent Table

1. Determine the height of the system and the number of bends required.

2. Having determined the vertical distance, determine the maximum horizontal section allowed.

3. Vent table has been established for 90˚ horizontal/vertical runs. Flex pipe runs not having 90˚ bends will not fall into vent table standards.

Horizontal Venting Table from Bottom of Fireplace

For venting to a maximum of 43ft (13.1 meters).

Total Vertical

Feet

NG: 40

” Min

Propane: 52” Min

6

7

8

9

10

11

12

13

14

15

20

25

30

43 (Max)

Meters

1.02

1.32

1.8

2.1

2.4

1.8

3.0

3.4

3.7

4.0

4.3

4.6

6.1

7.6

9.1

13.1

Max Total Horizontal

Feet

4

4

16

20

20

20

20

20

20

20

20

20

20

15

10

0

Meters

1.2

1.2

4.9

6.1

6.1

6.1

6.1

6.1

6.1

6.1

6.1

6.1

6.1

4.6

3

0

IMPORTANT: Always locate the fireplace in such a way that a minimum of offsets and/or horizontal runs are required. A

Minimum

1/4” vertical rise is required for every 12” horizontal run.

IMPORTANT : Minimum clearance between vent pipes and combustible materials is 1 inch (25mm).

Example A:

If the vertical dimension from the floor of the fireplace is 6ft, the horizontal run to the wall flange of the vent termination must not exceed 16ft.

Figure C

16

FEET MAX

20

FEET MAX

Support

Straps Every

2 Feet

NOTE: The final location of the fireplace must be such that the horizontal vent dimensions fall within those stated on the graph.

The Maximum Vertical vent run is 43ft. (13.1 meters).

7 ft

80

ZCV34 Flue Restrictors

Flue Restrictors are supplied with the appliance. For longer vertically vented installations and power vent installations it is necessary to use the Flue Restrictors. The flue is fully open from the factory for short horizontal and vertical runs.

Non-Baffled units ZCV34N, ZCV34NE, ZCV34NE2, ZCV34LP, ZCV34LPE, ZCV34LPE2 have [2] Flue Restrictors:

[1] Flue Restrictor Required for longer vertical runs

VERTICAL VENTING

[1] FLUE RESTRICTOR

[2] FLUE RESTRICTORS

[2] Flue Restrictors Required for Power Vent installations

POWER VENT

FLUE FLUE

ZCV34NH, ZCV34NHE, ZCV34NHE2, ZCV34LPH, ZCV34LPHE, ZCVLPHE2 have [3] Flue Restrictors:

[3] Flue Restrictors Required for Power Vent installations

[1] Flue Restrictor Required for longer vertical runs



ON BAFFLE FOR


POWER VENTING:

[2] FLUE RESTRICTORS OVER

FIREPLACE FLUE AND [1] ON

BAFFLE FOR POWER VENT

INSTALLATIONS

BAFFLE


81

Z47ST24 / Z47ST36 Horizontal Snorkel Terminations

Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building:

Z47ST24 (24” Tall, 14-1/2” Center to Center) Z47ST36 (36” Tall, 26-1/2” Center to Center)

Follow standard horizontal venting installation procedures.

If the Snorkel Termination is to be located below grade, a window well is recommended with adequate and proper drainage as per local codes . Leave 2” clearance below snorkel to prevent water from entering the Snorkel Termination. Do not enclose the Snorkel within a wall or other type of enclosure and do not back fill . Ensure that grade level slopes away from the building. Follow all local codes.

Maintain All Clearances, including proper rise and run.

Ensure adequate drainage.

 A safety cage (Z57STSC) is also available.

FOLLOW ALL LOCAL CODES-

Place safety cage over snorkel and mount with [4] DT screws (supplied with safety cage).

82

Venting Straight Up Through Roof

An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney.

When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1" spiral nails.

A fire stop must be installed on the bottom side of the joists when passing through a ceiling or floor. If an attic insulation shield is to be used, a fire stop is not required.

ZDVAIS or

Z7AIS24

Attic

Insulation

Shield

ZDVFS

Firestop

Spacer

Using Flex Bends

Avoid cutting joists by offsetting the flex pipe.

When using 45° bends a bend support is required directly above the highest bend.

When installing a bend in a joist area a minimum of 4" clearance to combustible to the top of bend must be maintained, sides and bottom of pipe, a 1" clearance to combustibles must be maintained. If running horizontal through an area a 1-1/2" minimum clearance to the top of the horizontal pipe must be maintained.

Maximum vertical height of system should not exceed 43 feet.

Use roof support and rigid pipe at roof level. Flex pipe is not permitted within roof support.

When penetrating the roof a rigid galvanized pipe must be used. Attach flex pipe to the rigid pipe with high temperature sealant, secure with four screws assuring the flex pipe and rigid pipe are secured. Attach rigid pipe to termination with sealant and screw with 4 sheet metal screws. The Inner flex pipe must be secured with 4 screws which must penetrate both the flex pipe and inner section of termination.

Attach 7” rigid pipe to 7” termination with sealant and screw with 4 sheet metal screws.

Vertical termination clearance is 18" [45.7cm] above the roof, measured from highest point of exit on the roof line.

Support vertical pipes to maintain minimum of one inch or greater clearances to combustibles.

Roof Flashing

Ensure that you have the proper roof flashing by checking your roof pitch using a level and two rulers, or by using a roof pitch card.

Slide a Roof Flashing suitable to your roof slope over the vent. Place the edge of the flashing plate that will be on the higher part of the roof slope under the shingles. Both the sides and the lower edge lay on top of the shingles.

NOTE: At the top edge of the flashing plate, lift the shingles and nail the plate to the roof deck, then cement the shingles to the plate with a suitable waterproof mastic.

Ensure that the chimney is plumb. Square up the flashing plate and nail in place to the roof deck. Use 12 nails with neoprene washers or cover the heads with a suitable waterproof mastic. Wrap the storm collar around the vent above the flashing. Secure the ends together loosely with nut and bolt supplied. Slide the collar down the vent until it comes in contact with the flashing. Tighten the bolt and seal the Storm Collar to the vent with a suitable waterproof non-combustible mastic.

The flashing and storm collar should be painted to match the roof shingles. This will extend its life and improve the appearance. Clean, prime and paint with suitable painting products.

Vertical Venting in Cold Climates

In cold climate conditions where temperatures go below -10 degrees Celsius or 14 degrees Fahrenheit, we recommend that the chase be insulated and where the vent pipe enters into the attic space that the pipe be wrapped with an insulated Mylar sleeve. This will increase the temperature of the vent and help the appliance to vent properly in cold weather conditions.

It is also important in vertical vented direct vent appliances that the appliance be operated daily during the winter months as this will help stop the termination from freezing up.

We recommend using a thermostat set at room temperature to allow the unit to cycle.

For IPI models it may be necessary to set the appliance to Standing Pilot mode to maintain heat in the cavity. The purpose of this procedure is to prevent cold air from penetrating the chimney and then onto the living space. Therefore, when the internal temperature is slightly elevated the fireplace is able to freely exhaust its combustion and hence making it easier to start up.

-ALSO SEE DIAGRAMS ON FOLLOWING PAGES-

83

-Restrictor-

Remove for Runs

Under 15 Feet

Clearances in horizontal venting.

Clearance to perpendicular wall 24 inches (60 cm). (Recommended to prevent recirculation of exhaust products. For additional requirements check local codes.)

24”

FDVVT40

18” MIN

Clearance above highest point of exit on roof 18 inches (45cm)

43ft

A) B)

C)

A) Straight-through roof support configuration; B) Flex bend configuration; C) Termination mounting

84

ZCV34 Venting - Cathedral Ceiling

Just as with a normal ceiling, an Attic Insulation Shield must be installed where the fireplace vent passes from a lower living space into an attic space when installing a fireplace into a room with a cathedral ceiling. This will keep insulation and other combustibles away from the vent pipe. A Support Box must be built in order to install the Attic

Insulation Shield correctly.

A Fire Stop must be installed on the bottom side of joists when passing through an uninsulated ceiling or floor.

ZDVAIS or Z7AIS24 Attic

Insulation Shield

WARNING: HEAT CANNOT BE DISCHARGED

INTO THE WALLS, FLOOR, OR CEILING.

Heat must exit through the required

2” opening at the top of the chase. Use Hi Temp Sealant.

Insulate Attic Insulation Shield with noncombustible mineral wool insulation, and attach and seal outer perimeter to the existing vapor barrier.

ZDVFS Firestop - Hole may need to be elongated to due to ceiling angle.

Option 1 - Angled Chase Opening

1/2” Plywood Support Box

Option 2 - Horizontal Chase Opening

1/2” Plywood Support Box

VARIABLE

*B ased on 24” truss spacing

Perpendicular

Wall

24” MIN

18” MIN

2” Opening on 3 Sides

ZDVFS

Firestop

FDVVT40

Termination

ZDVRS Roof

Support

Hole may be cut anywhere along centerline

Same width and depth as fireplace chase

Perpendicular

Wall

24” MIN

18” MIN

Hole may be cut anywhere along

FDVVT40

Termination centerline

ZDVRS Roof

Support

Attic Insulation Shield

ZDVAIS or Z7AIS24

1/2” Plywood

Support Box

1/2”

Plywood

Support

Box

1/2”

Plywood

Support

Box

2” Opening on 3 Sides

Attic Insulation Shield

ZDVAIS or Z7AIS24

MIN 1”

Clearance to Vertical

Vent

1/2”

Plywood

Support

Box

MIN 1”

Clearance to Vertical

Vent

85

Fireplace Installations Using Co Linear Flex Kits

WARNING

CO-AXIAL TO CO-LINEAR VENTING CONFIGURATIONS MUST ONLY BE USED IN A NON-

COMBUSTIBLE CHIMNEY OR ENCLOSURE. INSTALLATION IN A COMBUSTIBLE ENCLOSURE COULD

RESULT IN A FIRE. MININMUM VENT HEIGHT IS 12 FEET. MAXIMUM VENT HEIGHT IS 43 FEET.

Approved for: ZCV34.

IDVVT36

CO-LINEAR

TERMINATION

STANDARD VERTICAL

TERMINATION CAP

46DVA-VC

HIGH WIND

TERMINATION

CAP 46DVA-VCH

46DV-CL33 DIRECT VENT

CHIMNEY LINER

TERMINATION KIT

(BASEPLATE & CO-

LINEAR TO CO-AXIAL

ADAPTER)

46DVA-GK (3”)

FLEX LINER

SEAL PLATE

CO-AXIAL TO CO-LINEAR

APPLIANCE CONNECTOR

46DVA-GCL

HARD PIPE

ADAPTER

ZDVDFA

86

Approved for Power Vent PVH58 / PVH58FM

- This appliance is approved for use with Kingsman Horizontal Power Vents -

A Horizontal Power Vent Termination is intended for use where standard venting configurations are not possible. Refer to Power Vent Manual for proper installation and use.

•

NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ STANDING PILOT IGNITION: Downward vertical vent runs are

NOT permitted.

•

NOTE: MODELS EQUIPPPED WITH INTERMITTENT PILOT IGNITION (Proflame 1 or Proflame 2): Downward vertical vent runs are permitted, however, Cold Climate Switch (Standing Pilot Mode) must NOT be used.

PVH58

ZCV34 - Maximum & Minimum Vent Lengths using

Power Vents:

3" / 5" Rigid:

MIN: 20' Equivalent Length, 5 Elbows max

MAX: 125' Equivalent Length, 5 Elbows max

4" / 7" Flex:



4" / 6-5/8" Rigid:



PVH58FM

Units Can be Reduced to 3 x 5” or 4 x 6-5/8” Venting

(A 12 Inch Length of 5/8 M&G Duravent Pipe Must be

Connected to Fireplace Flue First.)

3 x 5” Venting: 4 x 65/8” Venting:

PVA5835 - Pipe Reducer for

Fireplace

ZDVDRA - Pipe Reducer for

Fireplace

PVA3558 - Pipe Increaser for

Termination

ZDVDIA - Pipe Increaser for

Termination

5/8

M & G

DURAVENT

PIPE

12”

At Fireplace Flue:

PVA5835 for 3 x 5” Venting

ZDVDRA for 4 x 65/8” Venting

For Power Vent Termination:

PVA3558 for 3 x 5” Venting

ZDVDIA for 4 x 65/8” Venting

87

PVH58 Power Vent Parts List for 4/7 Venting

POWER VENT PARTS LIST – 4/7 VENTING

NUMBER DESCRIPTION

PVH58 Horizontal Power Vent Starter Kit ‐

Exterior Mount

PVH58FM Horizontal Power Vent Kit

‐

Flush Mount

Note: Must use a one-foot section of 5/8 DV hard pipe to connect to the Power Vent Termination (not supplied)

CHOOSE CONTROL MODULE OR HARNESS

DEPENDENT ON VALVE SYSTEM

PVC58MV Power Vent Control Module

‐

for Millivolt

Models

PVC58IPI Power Vent Control Module

‐

for

Proflame 1 ‐ IPI Models

584

‐

X12 Harness for Proflame 2 IPI

Models

‐

Deluxe

PVH20H Main Wiring Harness Assembly –

Extension Harness (20ft)

CHOOSE VENTING TO BE USED: SECTION 1

‐

HARD PIPE, SECTION 2 FLEX VENT

SECTION 1 DIRECT VENT HARD PIPE 4x6-5/8"

– for entire installation

(Two Adapters needed: one at Flue and one at

Termination)

Flue of Fireplace

ZDVDKA Duravent Adapter – for Flat Flue

ZDVDFA

ZDVDIA

Duravent Adapter – for Sloped Flue

Termination End

Duravent Hard Pipe Adapter- (used to connect 4x6-/8" to 5/8 Hard Pipe)

Note: Must use a one-foot section of 5/8 DV hard pipe

(not supplied) to connect to the Power Vent

Termination.

SECTION 2 FLEX VENT - Used for entire installation – order Z47PVA

Note: Must use a one-foot section of 5/8 DV hard pipe connected to the power vent on all installations.

Z47PVA

Termination End

Flex Pipe Adapter Kit - (to adapt flex pipe to power vent to hard pipe)

Note: Must use a one-foot section of 5/8 DV hard pipe

(not supplied) to connect to the Power Vent

Termination.

SECTION 3 DIRECT VENT HARD PIPE 3/5"

‐

for entire installation

(Three Adapters needed two at Flue and one at

Termination)

Flue of Fireplace

‐

Choose appropriate adapter for

4x6

‐

5/8"

ZDVDFA

4x6

‐

5/8

‐

Sloped Flue

Duravent Fireplace Adapter

ZDVDKA

5/8"

‐

Flat (Serene 47)

Duravent Stove Adapter 4x6

Convert from 4x6

‐

5/8" to 3/5" MG HP

PVA4635 Duravent Adapter

‐

4x6

‐

5/8 TO 3/5

‐

FLUE

Convert to Termination

‐

3/5" to 5/8"

PVA3558 Duravent Adapter for Power Vent

Termination

‐

3/5" to 5/8"

‐

Note: Must use a one-foot section of 5/8 DV hard pipe to connect to the Power Vent Termination

(not supplied)

FLEX VENTING KITS

ZDVFK5 Flex Kit (4” & 7” Dia.) x 2.5’

(Unexpanded) 5’ Expanded

ZDVFK8 Flex Kit (4" & 7" Dia.) x 8' (c/w Springs,

Screws, Mill Pac)

ZDVFK20 Flex Kit (4" & 7" Dia.) x 20' (c/w Springs,

Screws, Mill Pac)

POWER VENT ACCESSORIES

ZDV4FC Flex Connector 4” Diameter

ZDV7FC Flex Connector 7” Diameter

ZDV4FCL Flex Clamp 4"

ZDV7FCL Flex Clamp 7"

ZDV4SS Spring 4" Standoff Spacer

PVH58WT Wall Thimble for Power Vent

88

ZCV34 - Parts List -

Part No.

Fireplaces

ZCV34N

Description

ZCV34NH

Heater Rated Fireplace, NG, Low E

Tempered Glass, Safety Screen

Barrier, Millivolt

Heater Rated Fireplace, NG, Ceramic

Glass, Safety Screen Barrier, Millivolt

ZCV34NE

ZCV34NHE

ZCV34NE2

ZCV34NHE2

ZCV34LP

ZCV34LPH



Barrier, Proflame 1 IPI System


Glass, Safety Screen Barrier, Proflame

1 IPI System



Barrier, Proflame 2 IPI System,

Remote Control, Halogen Lights, Fan


Glass, Safety Screen Barrier, Proflame

2 IPI System, Remote Control,

Halogen Lights, Fan

Heater Rated Fireplace, Propane, Low

E Tempered Glass, Safety Screen

Barrier, Millivolt

Heater Rated Fireplace, Propane,

Ceramic Glass, Safety Screen Barrier,

Millivolt

ZCV34LPE

ZCV34LPHE

ZCV34LPE2



Barrier, Proflame 1 IPI System

Heater Rated Fireplace, Propane,


Proflame 1 IPI System



Barrier, Proflame 2 IPI System,

Remote Control, Halogen Lights, Fan

ZCV34LPHE2 Heater Rated Fireplace, Propane,


Proflame 2 IPI System, Remote

Control, Halogen Lights, Fan

Enclosure Grills - Option

V34EG Enclosure Grill, 4-3/8 ”H x 32-5/16” W,

3 louver grill (ready to paint)

V34EGS Enclosure Side Grills [Qty 2] (ready to paint)

6” H x 11-1/4” W, 6 louver grills

(ready to paint)

Surrounds - Option

ZCV34S1BL Surround- Hearth Mount

Black, 33-

7/8”W x 30-3/4”H

ZCV34S1PFBL

ZCV34S2PFBL

Surround- Wide Picture Frame

Black, 365/16”W x 33-3/8”H

Surround- Picture Frame

Black, 3111/16”W x 28-3/4”H

Optional Accessories

34ZCV-TLK

Z46FK

Tile Lip Kit (4 pieces)

Fan Kit

Z46FK2 Fan Kit PF2 (Replacement)

Refractory Liners - Option

ZCV34PL

ZCV34RLT

ZCV34RLH

Porcelain Liner Kit

Refractory Liner Traditional

Refractory Liner Herringbone

Media Options

WARNING: DO NOT OPERATE THIS APPLIANCE WITHOUT

DECORATIVE GLASS EMBERS ON BURNER AND MEDIA

TRAY

MQG5W

MQG5A

MQG5B

Decorative Glass 1/2” White 5LB

Decorative Ember Glass Cobalt Blue

5LB

Decorative Ember Glass – Black 5LB

MQG5ZG

MQG5C

Decorative Glass- Zircon Glacier Ice

5LB

Decorative Glass Bronze 5LB

MQROCK2

MQROCK3

MQSTONE

MQEMBER

Rock Set Natural

Rock Set Multi-Color

Decorative Stones

Glowing Embers

RBCB1

LOGC44

MQLOGF453

MQRBD3

MQRBRW

Cannonballs- Assorted size and colors

Oak Log Set - 8 pc. Set

Driftwood Log Set – 5 pc. Set

Driftwood Log Set

– 5 pc. Set

Birchwood Log Set

MQLOGF34BW Birchwood Log Set

MQLOGF34OAK Oak Log Set

– 5 pc. Set

Replacement Safety Barrier

ZCV34CSS Safety Screen Barrier Replacement

Firebox Glass & Gasket

34ZCV-310 Ceramic Glass - 27-

1/2” x 23-1/8”

34ZCV-320

51MQ-123A

Low E Tempered Glass - 271/2” x 23-1/8”

Door Latch Assembly

Replacement Burner Assembly / Burner

34ZCV-200A Fireplace Burner

34ZCV-BLP

34ZCV-BN

34ZCV-BLPE

Millivolt Burner Assembly- Propane c/w

Valve System

Millivolt Burner Assembly- Natural Gas c/w Valve System

Proflame 1 Burner Assembly- Propane c/w Valve System

34ZCV-BNE

34ZCV-BLPE2

Proflame 1 Burner Assembly- Natural

Gas c/w Valve System

Proflame 2 Burner Assembly- Propane c/w Valve System

34ZCV-BNE2 Proflame 2 Burner Assembly- Natural

Gas c/w Valve System

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Conversion Kit

34ZCV-CKLP

34ZCV-CKNG

34ZCV-CKLPI

34ZCV-CKNGI

34ZCV-CKLP2

Millivolt LP Conversion Kit for

Millivolt NG Conversion Kit

Proflame 1 LP Conversion Kit for

Proflame 1 NG Conversion Kit

Proflame 2 LP Conversion Kit for

34ZCV-CKNG2 Proflame 2 NG Conversion Kit

Valve Systems

1001-P633SI

1003-P651SI

1001-P634SI

1003-P652SI

1006-P003SI

1006-P002SI

1005-P002SI

1005-P001SI

SIT Millivolt Valve Nova LP Hi/Lo

SIT Millivolt Valve Nova LP Hi/Lo

SIT Millivolt Valve Nova NG Hi/Lo

SIT Millivolt Valve Nova NG Hi/Lo

SIT Proflame 1 Valve Nova LP Hi/Lo

SIT Proflame 1 Valve Nova NG Hi/Lo

SIT Proflame 2 Valve Nova LP

SIT Proflame 2 Valve Nova NG

Pilot Assemblies

1001-P713SI SIT Millivolt Pilot Assembly LP

1001-P714SI

1002-P047SI

SIT Millivolt Pilot Assembly NG

SIT IPI Pilot Assembly LP

1002-P033SI SIT IPI Pilot Assembly NG

42MCVP-258-3 Pilot Shield - for ZCV34 (Replacement

Part)

Optional Thermostats and Remote Controls

GFRC

GTRC

GTMRCN

Remote Control Millivolt/IPI - On/Off

Remote Control Millivolt - Thermostat

Remote Control Millivolt -

Thermostat/Modulating - NG

GTMRCP

EGTRC

EGTMRCN

EGTMRCP

RCP2WIFI

Z2MT

Z80PT

WMBH

Remote Control Millivolt -

Thermostat/Modulating - LP

Remote Control IPI PF1 - Thermostat

Remote Control IPI PF1 -

Thermostat/Modulating - NG

Remote Control IPI PF1 -

Thermostat/Modulating - LP

WI-FI Dongle and Harness Kit - for

Proflame 2 Appliances (Control your fireplace with your smartphone - App required)

Thermostat Digital - Vertical Wall Mount -

MV/PF1

Thermostat Programmable Digital - Wall

Mount - MV/PF1

Wall Mount - Battery Backup Holder Kit - c/w 16 FT Harness - PF1/2 (Convenient and accessible location for Battery

Backup for IPI Systems)

Miscellaneous Parts

1000-150GE Silicone GE Red IS806 #736

1000-150MP Hi-Temp Millpac Sealant 840099

1000-255

FP15GC

Orifice Brass - (State Size)

Stainless Steel Gas Connector

Kingsman Fireplace Venting

ZDVHSK

Horizontal Vent Starter Kit - 3 FT Length

ZDVHSK5

Horizontal Vent Termination, Wall Thimble,

36” Flex Pipe, Mill Pac

Horizontal Vent Starter Kit - 5 FT Length


60” Flex Pipe, Mill Pac

ZDVHSKSQ

Horizontal Square Termination Vent

Starter Kit -3 FT Length


Wall Thimble, 36” Flex Pipe, Mill Pac

ZDVHSKSQ5

Horizontal Square Termination Vent

Starter Kit -5 FT Length


Wall Thimble, 60” Flex Pipe, Mill Pac

ZDVDKA

FDVVT40

FDVHT

FDVHSQ

Z47ST24

Z47ST36

Z57STSC

FDVHSCU

ZDVAIS

Z7AIS24

ZDVVOS

ZDVFS

ZDVRS

ZDVWT

Z58WTS

Duravent Fireplace Adapter

Vertical Vent Termination

Horizontal Vent Termination

Horizontal Square Termination

Horizontal Snorkel Termination

(24” Tall, 14-1/2” Center to Center)

Horizontal Snorkel Termination

(36” Tall, 26-1/2” Center to Center)

Safety Cage for Horizontal Snorkel

Termination

Safety Cage for Horizontal Termination

Attic Insulation Shield

Attic Insulation Shield 24”

Offset Support

ZDVSS

ZDVSSLR

ZDV48GP

ZDVAAF

ZDVAF2

ZDVAF3

ZDV7SC

ZDVFK5

ZDVFK8

ZDVFK20

ZDV4FC

ZDV7FC

ZDV4SS

Firestop Spacer

Roof Support

Wall Thimble (Horizontal Venting)

Wall Thimble Shield - Must be used for Non-

Vented enclosures with horizontal venting.

Siding Shield for FDVHT

Siding Shield - Large Return

Galvanized Pipe 7” Dia. x 48”

(Vertical Installations)

Flashing 7” c/w Storm Collar (1/12 to 7/12)

Flashing 7” c/w Storm Collar (8/12 to 12/12)

Flashing 7” c/w Storm Collar Flat

Storm Collar 7”

Flex Kit (4” & 7” Dia.) x 2.5’ (Unexpanded)

5’ Expanded

Flex Kit (4” & 7” Dia.) x 4’ (Unexpanded)

8’ Expanded

Flex Kit (4” & 7” Dia.) x 10’ (Unexpanded)

20’ Expanded *Kits are complete with spring stand-offs & silicone.

Flex Connector 4” Diameter

Flex Connector 7” Diameter

Spring 4” Standoff Spacer

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This Limited Lifetime Warranty applies only while the unit remains at the site of the original installation and only if the unit is installed inside the continental United States, Alaska, Hawaii, and Canada. The warranty applies only if the unit is installed and operated in accordance with the printed instructions and in compliance with applicable installation and building codes and good trade practices.

BASIC ONE YEAR WARRANTY

During the first year after installation of the appliance, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

(Excluded Components: Accent Light Bulbs, Gasketing and Paint)

LIMITED LIFETIME WARRANTY

The heat exchanger, combustion chamber and burner of every Kingsman product excluding the Outdoor Firepit are warranted against materials or workmanship during the period the product is owned by the original owner. The part to be replaced must be returned to our distributor in exchange for the replacement part. Any labor, material, freight and/or handling charges associated with any repair or replacement pursuant to this Limited Lifetime Warranty will not be covered by this warranty.

GENERAL TERMS

In lieu of providing a replacement part, we may, at our option, provide the distributor's component purchase price from us or a credit equal to the distributor’s component purchase price from us toward the purchase of any new unit which we distribute. If a credit is given in lieu of a replacement part, the rating plate from the unit being replaced must be submitted on a warranty claim, and the unit being replaced must be made available to our distributor for disposition.

In establishing the date of installation for any purpose, including determination of the starting date for the term of this Limited Lifetime

Warranty, reasonable proof of the original installation date must be presented*, otherwise the effective date will be based upon the date of manufacture plus thirty (30) days.

We will not be responsible for and you, the user, will pay for: (a) damages caused by accident, abuse, negligence, misuse, riot, fire, flood, or Acts of God (b) damages caused by operating the unit where there is a corrosive atmosphere containing chlorine, fluorine, or any other damaging chemicals (other than in a normal residential environment) (c) damages caused by any unauthorized alteration or repair of the unit affecting its stability or performance (d) damages caused by improper matching or application of the unit or the unit's components (e) damages caused by failing to provide proper maintenance and service to the unit (f) any expenses incurred for erecting, disconnecting or dismantling the unit (g) parts or supplies used in connection with service or maintenance (h) damage repairs, inoperation or inefficiency resulting from faulty installation or application (i) electricity or fuel costs or any increase in electricity or fuel cost whatsoever including additional or unusual use of supplemental electric heat.

We shall not be liable for any incidental, consequential, or special damages or expenses in connection with any use or failure of this unit.

We have not made and do not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose. We make no express warranties except as stated in this Limited Lifetime Warranty.

No one is authorized to change this Limited Lifetime Warranty or to create for us any other obligation or liability in connections with this unit. Any implied warranties shall last for one year after the original installation. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on how long an implied warranty or condition lasts, so the above limitations or exclusions may not apply to you. The provisions of this limited warranty are in additions to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

Save this certificate. It gives you specific legal rights, and you may also have other rights which may vary from state to state and province to province.

In the event your unit needs servicing, contact your dealer or contractor who installed or serviced your unit. When requesting service, please have the model and serial number from each unit readily available. If your dealer needs assistance, the distributor is available for support and we, in turn support the distributor's efforts.

Fill in the installation date and model and serial numbers of the unit in the space provided below and retain this limited warranty for your files.

Model No. Serial No. Date installed

Dealer or Contractor Name:

*To receive advantage of your warranty, you must retain the original records that can establish the installation date of your unit.

The Ultimate in Design, Engineering & Quality

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