KidKraft Charleston Lodge Wooden Swing Set / Playset Assembly Instruction

CHARLESTON

LODGE

OBSTACLE FREE SAFETY ZONE - 31’-7” L x 27’ D x 16’ H (10.9 x 8.2 x 4.9m) area requires Protective Surfacing. See page 4.

MAXIMUM VERTICAL FALL HEIGHT - 6’9”(2.06m)

CAPACITY -13 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (50 kg) per child.

RESIDENTAL HOME USE ONLY. Not intended for public areas such as multi-unit residences, schools, churches, nurseries, day cares or parks.

• C

M

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LL

IS

SI

NG

SOMETH

IN

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R GO O

NL

IN

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18' - 7"

11' - 5"

27' - 0"

8.2m

9' - 6"

2.9m

INSTALLATION AND OPERATING INSTRUCTIONS

FOR 24/7 ONLINE PARTS REPLACEMENT parts.kidkraft.com

parts.kidkraft.eu

KidKraft, Inc.

4630 Olin Road

Dallas, Texas 75244

USA [email protected]

1.800.933.0771

972.385.0100

KidKraft Netherlands BV

Olympisch Stadion 8

1076 DE Amsterdam

The Netherlands [email protected]

+31 20 305 8620

M-F from 09:00 to 17:30 (GMT+1)

9404935 Rev 01/03/2023

TWO-PERSON

ASSEMBLY

ASSEMBLY TIME

12 - 18 HOURS

WARNING. ONLY

FOR OUTDOOR

DOMESTIC USE

WARNING

To reduce the risk of serious injury or death, please read and follow these instructions. Keep and refer to instructions as needed and pass along to any future owners of this item.

Congratulations on purchasing a KidKraft product!

Our items are made of high-quality, durable Cunninghamia Lanceolata wood from the cypress family.

Lumber from these trees are known for their light weight and excellent strength.

The porosity of this wood allows the moisture to absorb and evaporate in the fibers, resisting rot and bugs.

Engineered for great play, our products also go through extensive testing for safety.

Plus, our team has developed a series of proprietary methods for a simpler, more organized assembly. Less build time and more play time is our motto!

However, during assembly if you have any questions or concerns, please reach out.

Our Customer Service can help with missing parts, instructions or maintenance.

2

Warnings and Safe Play Instructions

CONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

SERIOUS HEAD INJURY HAZARD

Installation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 4 of these instructions.

WARNING

•

STRANGULATION HAZARD

N E V E R a ll o w c h li d r e n t o p l a y w ti h r o p e s , c l o t h e this play-set or to attach these items to play-set.

s il n e s , pet leashes, cables, chains or cord-like items when using

COLLISION HAZARD

Place play-set on level ground at least 2m from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See

OBSTACLE FREE SAFETY ZONE on cover)

• ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

N E V E R a ll o w c h li d r e n t o when using this play-set.

w e a r b i k e o r s p o r t h e l m e t s

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

CHOKING HAZARD/SHARP EDGES & POINTS

Adult assembly required. This product contains small parts and parts with sharp edges and points. Keep parts away from children until fully assembled.

TIP OVER HAZARD

Choose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose- ll surfacing materials washing away during heavy rains.

WARNING LABEL

Owners shall be responsible for maintaining the legibility of the warning labels.

D O NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

Never add extra length to chain or rope. The chains or ropes provided are the maximum length designed for the swinging element(s).

WARNING – Safe Play Instructions

O b s e r v e c a p front cover.

a c ti y il m ti a it o n s o f y o u r p l a y s e t .

S e e

D r e s s c h footwear.

li d r e n w ti h w e l l t it n g a n d f u ll f o o t e n c l o s i n g

T e a c h c h li d e n t o s i t w ti h t h f u w e i g h t i n c e n of the swing seat to prevent erratic swing motion or falling off.

r e ri l l t h e t e r

C h e c k f o r s p il n t e r e d , b r o k e n o r c r a c k e d w sand smooth as required prior to playing.

o o d ; m i s s i n g , loose, or sharp edged hardware. Replace, tighten and or

V e r fi y t h a t s u s p e n d e d c il m b i n g r o p e s , r o p e l a d d e r s or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

, c h a i n

O n s u n n y a n d o r h o t d a y s , c h e c k t h e s il d e a n d o t h e r plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Orientate slide such that it gets the least amount of exposure to the sun.

D o n o t a ll o w c h li d r e n t o w e a r o like sandals, ip– ops or clogs.

p e n t o e o r h e e l f o o t w e a r

D o n o t a ll o w c h li d r e n t o or close to moving rides.

w a l k , i n f r o n t , b e t w e e n , b e h i n d

D o n o t l e t c h li d r e n t w i s t s w i n g c h a i n s o r r o p e s o r l o them over the top support bar. This may reduce the o p strength of the chain or rope and cause premature failure.

D o n o t l e t c h li d r e n g e t o f f ir d e s w h li e t h e y a r e i n m o it o n .

D o n o t p e r m i t c il m b i n g o n e q u i p m e n t w h e n ti i s w e .t

D o n o t p e r m ti r o u g h p l a y o r u s e o f e q u i p m e n t i n a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

D o n o t a ll o w c h li d r e n t o s w i n g e m p t y ir d e s o r s e a t s .

D o n o t a ll o w run up slide.

c h li d r e n t o g o d o w n s il d e h e a d r s t o r

3

Protective Surfacing - Reducing Risk of Serious Head Injury From Falls

One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM F1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:

Loose-Fill Materials

• Maintain a minimum depth of 9 inches (23 cm) of loose-fill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet (2.45 m) high; and 9 inches (23 cm) of sand or pea gravel for equipment up to 5 feet (1.5 m) high. NOTE: An initial fill level of 12 inches (31 cm) will compress to about a 9-inch (23 cm) depth of surfacing over time. The surfacing will also compact, displace, and settle, and should be periodically raked and refilled to maintain at least a 9-inch (23 cm) depth.

• Use a minimum of 6 inches (16 cm) of protective surfacing for play equipment less than 4 feet (1.22 m) in height. If maintained properly, this should be adequate. (At depths less than 6 inches (16 cm), the protective material is too easily displaced or compacted.)

NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are not adequate protective surfacing. Ground level equipment -- such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface -- does not need any protective surfacing.

• Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage.

• Periodically rake, check and maintain the depth of the loose-fill surfacing material. Marking the correct depth on the play equipment support posts will help you to see when the material has settled and needs to be raked and or replenished. Be sure to rake and evenly redistribute the surfacing in heavily used areas.

• Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.

Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles

You may be interested in using surfacing other than loose-fill materials - like rubber tiles or poured-in-place surfaces.

• Installations of these surfaces generally require a professional and are not “do-it yourself ” projects.

• Review surface specifications before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product has been tested to the following safety standard: ASTM F1292 Standard Specification for Impact Attenuation of Surfacing

Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height - vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below - of your play equipment.

• Check the protective surfacing frequently for wear.

Placement

Proper placement and maintenance of protective surfacing is essential. Refer to diagram on front cover. Be sure to;

• Extend surfacing at least 6 feet (1.8 m) from the equipment in all directions.

• For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended.

• For tire swings, extend surfacing in a circle whose radius is equal to the height of the suspending chain or rope, plus 6 feet (1.8 m) in all directions.

6 ft.

(1.8m)

6 ft.

(1.8m)

Denotes Use Zone with Protective Surfacing

6 ft.

(1.8m)

6 ft. (1.8m)

6 ft.

(1.8m)

Denotes Use Zone with Protective Surfacing

6 ft.

(1.8m)

6 ft. (1.8m)

Use Zone for Single-Axis Swings Use Zone for Multi-Axis Swings

From the CPSC Outdoor Home Playground Safety Handbook. At http://www.playgroundregs.com/resources/CPSC%20324.pdf

4

Instructions for Proper Maintenance

Your KidKraft Play System is designed and constructed of quality materials with your child’s safety in mind. As with all outdoor products used by children, it will weather and wear. To maximize the enjoyment, safety and life of your

Play Set, it is important that you, the owner, properly maintain it.

Check the following at the beginning of the play season: sand and repaint using a non-lead paint

Check for looseness, damage or deterioration. Should firmly if necessary.

Check that bolts are secure and tight. Quick clips should be completely closed and threaded clips screwed tight.

splintering of wood.

Check for sharp edges or protruding screw threads, add washers if required.

beyond T-Nut flat washer fill protective surfacing materials to prevent compaction and

4 parts including swing seats, ropes, chains and attachments

Check that ropes are tight, secure at both ends and cannot loop back as to create an entrapment.

Check all wood members for deterioration, structural damage and splintering. Sand down splinters and replace deteriorated wood members. As with all wood, some checking and small cracks in grain is normal.

basis is important maintenance to maintain maximum life and performance of the product.

Check twice a month during play season:

This will cause splintering of wood.

Check for sharp edges or protruding screw threads.

Add washers if required.

Check once a month during play season:

Check that they are secure and orientated correctly. Hook should rotate freely and perpendicular to support beam.

materials to prevent compaction and maintain appropriate

4

Check swing seats, all ropes, chains and attachments for fraying, wear, excessive corrosion or damage.

Check at the end of the play season:

To prolong their life, remove swings and store inside when plastic parts may become more brittle.

materials to prevent compaction and maintain appropriate

4

If you dispose of your play set: hazards at the time it is discarded. Be sure to follow your local waste ordinances.

5

About Our Wood

KidKraft Premium Play Systems uses only premium playset lumber, ensuring the safest product for your children’s use. Although we take great care in selecting the best quality lumber available, wood is still a product of nature and susceptible to weathering which can change the appearance of your set.

What causes weathering? Does it affect the strength of my Play System?

One of the main reasons for weathering is the effects of water (moisture); the moisture content of the wood at the surface is different than the interior of the wood. As the climate changes, moisture moves in or out of the wood, causing tension which can result in checking and or warping. You can expect the following due to weathering. These changes will not affect the strength of the product:

1. Checking is surface cracks in the wood along the grain. A post 4” x 4” (101mm x 101mm) will experience more checking than a board 1” x 4” (25mm x 101mm) because the surface and interior moisture content will vary more widely than in thinner wood.

2. Warping results from any distortion (twisting, cupping) from the original plane of the board and often happens from rapid wetting and drying of the wood.

3. Fading happens as a natural change in the wood color as it is exposed to sun-light and will turn a grey over time.

How can I reduce the amount of weathering to my Play System?

At the factory we have coated the wood with a water repellent or stain. This coating decreases the amount of water absorption during rain or snow thus decreasing the tension in the wood. Sunlight will break down the coating, so we recommend applying a water repellent or stain on a yearly basis (see your local stain and paint supplier for a recommended product).

Most weathering is just the normal result of nature and will not affect safe play and enjoyment for your child. However if you are concerned that a part has experienced a severe weathering problem please call our consumer relations department for further assistance.

Complete and mail registration card to receive important product notifications and assure prompt warranty service.

6

KidKraft Limited Warranty

MISSING OR DAMAGED PARTS:

KidKraft will replace any parts within 90 days from date of purchase found to be missing from or damaged in the original packaging. See Fig.1

Fig. 1

Fig. 2

Product Age (All Parts) Consumer Pays

0-90 Days from date of purchase $0 for Part + Free Shipping

DEFECTS IN MATERIAL AND WORKMANSHIP:

KidKraft warrants that this product is free from defects in materials and workmanship for a period of one

(1) year from the original date of purchase (dated sales receipt and/or product registration is required).

This one (1) year warranty covers all parts including wood, hardware, and all accessories (Such as swings, rides, and slides). See Fig. 2

Product Age (All Parts)

91 Days to 1 Year

Consumer Pays

$0 for Part + Free Shipping

WOOD ROT, DECAY, AND INSECT DAMAGE:

All wood carries a five (5) year warranty against rot, decay, and insect damage (dated sales receipt and/or product registration is required). Refer to the schedule below for charges associated with replacement of wood parts under this Limited Warranty. See Fig. 3

Fig. 3 Product Age (Wood Parts)

0 Days to 1 Year

After 1 Year to 5 Year

Over 5 Years

Consumer Pays

$0 for Part + Free Shipping

$0 for Part + Shipping & Handling

100% for Part (if available) + Shipping & Handling

This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is required to ensure the integrity of this product. Failure by the owner to maintain the product according to the maintenance requirements may void this warranty.

This Limited Warranty does NOT cover:

• Any inspection cost

• Labor and/or costs for replacement of any defective item(s), including but not limited to, professional installer costs

• Incidental or consequential damages, including but not limited to, as a result of set relocation, move and/or reinstall

• Cosmetic defects which do not affect performance or integrity of a part or the entire product

• Vandalism, improper use or installation, or acts of nature, including but not limited to, high winds, fire, and flood

• Minor twisting, warping, checking, or any natural occurring properties of wood that do not affect performance or integrity.

• Any KidKraft product purchased, including but not limited to, a non-approved retailer, auction houses, second-hand, and as-is clearance items.

KidKraft products have been designed for safety and quality. Modifications made to the original product may damage the structural integrity of the unit leading to failure and possible injury. KidKraft cannot assume any responsibility for the modified products. Furthermore, modifications void all warranties.

This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a KidKraft product be used in public settings such as schools, churches, playgrounds, parks, home and professional day cares and the like. Such use may lead to product failure and potential injury. Public use will void this warranty. KidKraft disclaims all other representations and warranties of any kind, express or implied.

7

Keys to Assembly Success

Tools Required

• Tape Measure

• Carpenters Level

• Carpenters Square

• Claw Hammer

• Standard or Cordless Drill

• Rubber Mallet

• #1 Phillips, #2 Robertson and Screwdriver

• Ratchet with extension

1/2” (13mm) & 7/16”(11 mm) sockets

• Open End Wrench

1/2” (13mm) & 7/16”(11 mm)

• Adjustable Wrench

• 1/8”(3mm) & 3/16”(5mm)

Drill Bits

• 3/16”(5mm) Hex Key

• 8’ (2.4m) Step Ladder

• Safety Glasses

• Adult Helpers

• Pencil

Part Identification Key Key Number: The first two digits

On each page, you will find the parts and quantities required to complete the assembly step illustrated on that page.

Here is a sample.

2X 1012 P

Quantity Key Number

Part Description,

Part Size digit represents the piece. Note that if the part is used in multiple steps then the number only reflects the first step it is used in.

Symbols

Throughout these instructions symbols are provided as important reminders for proper and safe assembly.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Check that set or assembly is properly level before proceeding.

Use

Level

Use

Help

Measure

Distance

Use

Help

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Check that assembly is square before tightening bolts.

Square

Assembly

Pre-drill 1/8”(3mm) & 3/16”(5mm) Bit

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

3mm 5mm Tighten

Bolts

Use a measuring tape to assure proper location.

This indicates time to tighten bolts, but not too tight! Do not crush the wood.

This may create splinters and cause structural damage.

No Yes

CAUTION – Protrusion Hazard

Once the assembly is tightened, watch for exposed threads.

If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition.

Extra washers have been provided for this purpose.

Proper Hardware Assembly

Lag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” (8mm) is slightly larger than 1/4” (6.4mm).

Note: Wafer head bolts with blue lock tight or a bolt with a Ny-Lok nut do

NOT require a lock washer.

Lag Screw

Hex Bolt

Lock

Washer

Flat

Washer

Lag Assembly

Flat Washer

Bolt Assembly

If Bolt protrudes beyond T-Nut

Use an extra flat washer

Before mounting Lag

Screw, use factory drilled holes as guides to drill 1/8”

(3.2mm) pilot holes

T-Nut

(Hammer into place)

Do not crush wood!

8

"

Box 1,2 of 6

Nominal Size Actual Size

5/4 x 5

5/4 x 6

2 x 2

1 x 4

1 x 6

15/16 x 4-1/4

15/16 x 5-1/4

1-1/2 x 1-1/2

5/8 x 3-3/8

5/8 x 5-3/8

1-1/4 x 2-1/4 1-1/4 x 2-1/4

1-1/4 x 3

4 x 4

4 x 6

1-1/4 x 3

3 x 3

3 x 5-1/4

"

2611

2612 1x - Rocks

2 x - 9320195 (Green)

1x - 9320196 (Yellow)

1x - 9320295 (Green)

1x - 9320296 (Yellow)

2616

2x

1x

4x

(9206300)

3x

(9200632)

1x

2x

1x

1x

1x

9 74

1x

1x

(9200143)

1x- Kidkraft Logo Plaque

(3320353)

2x

(9200145)

4x

(9200106)

1x

1x

2x

9

Part Identification (Reduced Part Size)

2pc. 2618 Front Back

Panel 1¼ x 42 x 87"

Box 2 - 37632618

1pc. 2627

SW Wall Panel 1¼ x 42 x 87"

Box 2 - 37632627

1pc. 2639

Back Roof Panel 1¼ x 36¾ x 44"

Box 2 - 37632639

1pc. 2644

Front Roof Panel 1¼ x 37 x 44"

Box 2 - 37632644

2pc. 2655

Upper Window Insert

Box 2 - 37632655

MOD 3 Pane Transom (2Pk)

Box 1 - 3320138

2pc. 649A

Short Half Wall - 1.27 x 18.8 x 20-15/16"

1pc. 2665

Half Wall Insert - 1.4 x 20¼ x 38.8"

Box 2 - 37632665

1pc. 2649

Lower Window Insert

Box 2 - 37632649

10

1pc. 2622

Box 2 - 37632622

Hardware Identification (Actual Size)

5pc. LW2 - 5/16" Lock Washer - (51303300) 5pc. FW0 - 3/16" Flat Washer - (51103100)

10pc. TN1 - 1/4" T - Nut

(54503200)

15pc. LW1 - 1/4" Lock Washer - (51303200)

12pc. FW1 - 1/4" Flat Washer - (51103200)

8pc. TN2 - 5/16" T- Nut (54503300)

29pc. LN2 - 5/16" Lock Nut (54303300)

66pc. FW2 - 5/16" Flat Washer - (51103300)

5pc. BN1 - 1/4" Barrel Nut - (54803200)

8pc. FW3 - #8 Flat Washer - (51003500)

5pc. PB2 - Pan Bolt 1/4 x 1-1/4"

- (53433212)

69pc. S0 - Truss Screw #8 x 7/8" - (52933505)

20pc. S5 - Pan Screw #8 x 1/2" - (52433502)

5pc. S10 - Pan Screw #8 x 1"

- (52433510)


- (52433610)

13pc. S7 - Pan Screw #12 x 2" - (52433620)

1pc. D4 - 2 x 2 Robertson Driver Bit

4pc. S18 - Wood Screw

(9200014)

#6 x 1" - (52013910)

77pc. S2 - Wood Screw #8 x 1-1/2" - (52043512)

28pc. S11 - Wood Screw #8 x 2" - (52043520)

14pc. S3 - Wood Screw #8 x 2-1/2" - (52043522)

12pc. S4 - Wood Screw #8 x 3" - (52043530)

11

Hardware Identification (Actual Size) Box 1,2 of 6

3pc. WB7 - Wafer Bolt 5/16 x 3" - (53613330)

16pc. WL5 - Wafer Lag 1/4 x 2-1/2"

- (52613222)

4pc. H1 - Hex Bolt 1/4 x 1-1/2" - (53703212)

2pc. H10 - Hex Bolt 1/4 x 2-1/4" - (53703221) 4pc. H11 - Hex Bolt 1/4 x 2-3/4" - (53703223)

4pc. G8 - Hex Bolt 5/16 x 2"

- (53703320)

7pc. G21 - Hex Bolt 5/16 x 3-3/4" - (53703333)

3pc. G4 - Hex Bolt 5/16 x 4" - (53703340)

14pc. G7 - Hex Bolt 5/16 x 5-1/2" - (53703352)

2pc. LS3 - Lag Screw 1/4 x 3" - (52213230)

2pc. G25 - Hex Bolt 5/16 x 7-1/4" - (53703371)

12

3

Hardware Identification

2pc Jamb Mount - (9206300)

13

2x 9201712

Door Hinge

9207713

Door Catch

1x Magnetic Catch

1x Catch Plate

2x 9201711

Door Handle

Identification

1x

4

- Deluxe Kitchen Set

(3320969)

1x - Utensils Shelf

(9320791)

1x - Pot Pan Spatula

(9320889)

1x - Sink Set

(3330908)

1x - Faucet (9320881)

1x - Sink Knob (Red) (9320382)

1x - Sink Knob (Blue) (9320482)

1x - Deep Sink (9320969)

Nominal Size Actual Size

2 x 2

1 x 2

1 x 5

1 x 6

1-1/2 x 1-1/2

1 x 2

5/8 x 4-1/2

5/8 x 5-3/8

1-1/4 x 3 1-1/4 x 3

1-1/4 x 2-1/4 1-1/4 x 2-1/4

1-1/4 x 4-7/8 1-1/4 x 4-7/8

1x - Stove

(3320738)

10x - #6 x 10mm Blunt

Point Pan Screw

(52402902)

8x - Mount Clips

(9320088)

4x

(9200633)

3x

(9200632)

14

Hardware Part Identification (Actual Part Size)

Box 4 of 6

2pc. H11 - Hex Bolt 1/4 x 2-3/4" - (53703223)

2pc. TN1 - 1/4" T - Nut

(54503200)

2pc. FW1 - 1/4" Flat Washer - (51103200) 2pc. LW1 - 1/4" Lock Washer - (51303200)

20pc. TS - Trim Screw #6 x 30mm - (52953911)

21pc. S0 - Truss Screw #8 x 7/8" - (52933505)


- (52433510)

6pc. S5 - Pan Screw #8 x 1/2" - (52433502)

16pc. S8 - Pan Screw #12 x 3/4"

- (52433603)

43pc. S2 - Wood Screw #8 x 1-1/2" - (52043512)

30pc. S11 - Wood Screw #8 x 2" - (52043520)

12pc. S3 - Wood Screw #8 x 2-1/2" - (52043522)

1pc. S4 - Wood Screw #8 x 3" - (52043530)


Box 6 of 6

1pc. - 48" High Rail Slide (7310149)

15


Box 5 of 6

8934

(1) SL Gusset 1¼ x 3 x 15¾"

3638934

8935

(1) Lower SL Insert 1.36 x 8-1/8 x 26¼"

37638935

(1) TNR Upright 1¼ x 3 x 20¼"

8965

3638965

8963

(1) TNR Ground Brace 1¼ x 3 x 32¼"

3638963

Hardware Identification (Actual Part Size)

54pc. PB1 - Pan Bolt 1/4 x 3/4"

- (53453203)

WL5

(1) Wafer Lag Screw 1/4 x 2-1/2"

(52613222)

11pc. PB6 - Pan Bolt 1/4 x 1" - (53413210)

1x D1 - Quadrex

Driver Bit (9200015)

8pc. FW6 - #12 Screw Bezel - (9299500)

H8

- Hex Bolt 1/4 x 4¼" - (53703241)

1 pc. S37 - Pan Screw #7 x 5/8" (52433009)

1pc. LW1 - 1/4" Lock Washer - (51303200)

4pc. FW1 - 1/4" Flat Washer - (51103200)

18pc. S0 - Truss Screw #8 x 7/8"

- (52933505)


- (52433610)

5pc. S7 - Pan Screw #12 x 2" - (52433620)

64pc. LN1 1/4 Lock Nut - (54303200) 1pc. TN1 - 1/4" T - Nut (54503200)

1pc. S4 - Wood Screw #8 x 3" - (52043530) 3pc. S11 - Wood Screw #8 x 2" - (52043520)

16


9x

1x

1x - TNR Post Mount Kit (9203655)

2x - TNR 4 Post

Mount Clamp

(9203657)

31x - Square

Nylok Nut

(54902200)

30x - 1/4 x

12.7mm Pan

Head Bolt

(53453202)

1x - TNR 4

Post Mount

Base

(9203656)

1x - 1/4 x

14.5mm

Pan Head

Bolt

(53452209)

1x

1x

1x

1x

10x - TNR 4 Clamp Ring

(9300130) (Green)

1x

17

1

Inventory Parts - Read This Before Starting Assembly

STOP STOP STOP STOP

Inventory should be completed before starting installation. KidKraft will not cover costs of any additional installation trip due to missing or damaged pieces.

A.

This is the time for you to inventory all your hardware, wood and accessories, referencing the parts identification sheets. This will assist you with your assembly.

• The wood pieces will have the key number stamped on the ends of the boards. Organize the wood pieces by step, as per the key numbering system below.

2X 10157 2 x 4 x 83” (50mm x 100mm x 2108mm)

Quantity Key Number Part Size

B.

Read the assembly manual completely, paying special attention to ANSI warnings; notes; and safety/maintenance information on pages 1 - 8.

If there are missing or damaged pieces, please contact the KidKraft Consumer Engagement team before going back to the retailer.

Order Replacement Parts 24/7

You can order replacement parts for this product 24 hours a day / 7 days a week:

Outdoor Swingsets and Playhouse Parts Ordering h�ps://parts.kidkra�.com/partsorderemail

If you have assembly or product questions, please refer to the front cover for direct contact information for our Consumer Engagement team OR you can also use this QR code with your smartphone for common questions and contact information.

KidKra� Help Center h�ps://kidkra�.zendesk.com/hc/en-us/

18

Step 2: Frame Assembly

Part 1

It is important to assemble the frame on a flat, smooth surface.

A: Place (2627) SW Wall Panel between 2 (2618) Front Back Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16” drill bit and fasten the front (2618) Front Back Panel to (2627) SW Wall Panel and

(2627) SW Wall Panel to the back (2618) Front Back Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (fig.

2.1, 2.2 and 2.3)

Fig. 2.3

Fig. 2.1

Top View

2618

2618

Front Back

Notice front

(2618) Front

Back Panel overlaps (2627)

SW Wall Panel

Notice (2627) SW Wall

Panel overlaps back

(2618) Front Back Panel

WL5 x 4 per side

Flush

WL5 2627

Swing Side

Flush WL5

Fig. 2.2

Flush

Front

2618

Notice grooves face inwards

2627

Pre-drill using 3/16" drill bit for 1/4 x 2½ Lags

Swing Side

A

SCALE:1:50

2618

WEIGHT:

Notice counter sunk

•Grooves in Panels face inward

•Front of fort is wider side

2 x

1 x

2618

2627

Wood Parts

Front Back Panel 1-1/4 x 42 x 87”

SW Wall Panel 1-1/4 x 42 x 87”

Back

SIZE

A

SCALE:1:50 WEIGHT:

8 x WL5

Hardware

1/4 x 2-1/2” Wafer Lag

SHEET 2 OF 8

REV.

19

Details

SHEET 1 OF 9

REV.

Step 2: Frame Assembly

Part 2

B: Place (2622) End Panel Assembly between 2 (2677) Narrow Panels noticing the panel orientations. The tops and bottoms of the panels should be flush. Make sure the panels are square then using the pilot holes as a guide pre-drill with a 3/16” drill bit and fasten the back (2677) Narrow Panel to (2622) End Panel Assembly and

(2622) End Panel Assembly to the front (2677) Narrow Panel with 4 (WL5) 1/4 x 2-1/2” Wafer Lags per side. (fig.

2.4, 2.5 and 2.6)

Fig. 2.4

Top View

Fig. 2.5

2677 2677

Back Notice back

(2677) Narrow

Panel overlaps

(2622) End

Panel Assembly

Notice (2622)

End Panel

Assembly overlaps front

(2677) Narrow

Panel

Front

WL5

Flush

2622

Left Side

WL5

Flush

WL5 x 4 per side

Flush

Fig. 2.6

Back

2677


Use #8 x 7/8" Truss screws for the Jamb Mounts

Do not cover the 2 holes with Jamb Mounts

Left Side

Flush

1 x

2622

2 x

2677

Wood Parts

End Panel Assembly 1-1/4 x 42 x 87”

Narrow Panel 1-1/4 x 22 x 87”

8 x WL5

Hardware

1/4 x 2-1/2” Wafer Lag

20

A

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 9

REV.

2677

Front

•Grooves in Panels face inward

•Front of fort is wider side

SIZE

A

DWG. NO.

3-PAN.CONNECT B1

SCALE:1:50 WEIGHT:

Left Side

SHEET 3 OF 8

REV.

Step 3: Join Frame Assemblies

Part 1

A: With at least two helpers lift the two wall assemblies so the (2618) Front Back Panels meet and are tight to the (2677) Narrow Panels as shown in fig. 3.1.

B: Make sure the assembly is square then on the inside of the assembly, tight to (2622) End Panel Assembly and flush to the bottom of the panels attach 1 (2608) Floor Joist to (2677) Narrow Panel and (2618) End Panel

Assembly on the front and back walls with 4 (S11) #8 x 2” Wood Screws per board. (fig. 3.1 and 3.2)

Back

Fig. 3.1

2622

Tight

(both sides)

2677 2618

2608

Flush

2677

Front

2 x

2608

Wood Parts

Floor Joist 1-1/4 x 3 x 40-3/4”

2608

2618

8 x

S11

Hardware

#8 x2” Wood Screw

21

Fig. 3.2

S11 x 4 per board

2608


Part 2

C: On the Back Wall, from inside the assembly, tight to (2622) End Panel

Assembly, halfway up the assembly attach

1 (2610) Side Joist to (2677) Narrow Panel and (2618) Front Back Panel with 2 (H11)

1/4 x 2-3/4” Hex Bolts (with lock washer, flat washer and t-nut). Bolts are installed from inside the assembly. Make sure (2610) Side

Joist is level then attach with 4 (S3) #8 x

2-1/2” Wood Screws. (fig. 3.3 and 3.4)

Fig. 3.3

Top View

2682

2618

Back

D: Tight to (2610) Side Joist attach (2682)

Short Side Joist to (2618) End Panel

Assembly with 1 (H11) 1/4 x 2-3/4” Hex Bolt

(with lock washer, flat washer and t-nut).

Bolt is installed from inside the assembly.

Make sure (2682) Short Side Joist is level and flush to the top of (2610) Side Joist then attach with 2 (S3) #8 x 2-1/2” Wood Screws.

(fig. 3.3 and 3.4) 2610

E: Repeat C and D for the Front Wall. (fig.

3.3 and 3.4)

Fig. 3.4

2677

Tight

2682

2618

S3

2677

2610

S3

H11

S3

S3

H11

2622

S3

Tight

2682

2618

Front

2610

2677

Use 4-#8 x 2½" Wood Screws and 2-1/4 x 2¾ Hex Bolts per side, to attach side

H11

1/4” Lock

Washer

1/4” Flat

Washer

A

SCALE:1:50

Side Joist DBL

WEIGHT:

(hidden)

SHEET 2 OF 4

REV.

2618

2 x

2 x

2610

2682

2622

Wood Parts

Side Joist 2 x 2 x 40-1/4”

Short Side Joist 2 x 2 x 22-1/8”

2677

2610

(hidden)

1/4” T-Nut

12 x S3

6 x

H11

Hardware

#8 x 2-1/2” Wood Screw

1/4 x 2-3/4” Hex Bolt

(1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

22

•See details

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Side Joist ISO

SHEET 3 OF 4

REV.


Part 3

F: From inside the assembly, flush to the top of the assembly attach 1 (2683) Wall Tie to (2677) Narrow Panel and (2618) Front Back Panel on both the front and back walls with 5 (S11) #8 x 2” Wood Screws per board. (fig.

3.5)

2677

Fig. 3.5

Flush

Back

2618

S11 x 5 per board

2683

2677

Flush Front

2618

2 x

2683

Wood Parts

Wall Tie 5/4 x 3 x 62-5/8”

Hardware

10 x

S11

#8 x 2” Wood Screw

23

Use #8 x 2" Wood Screws to attach Wall Ties to fort

SIZE

A

DWG. NO.

SCALE:1:50

Wall Ties DBL -

L

SHEET 4 OF 5

REV.


Part 4

G: On the inside of the assembly attach (2677) Narrow Panel to (2618) Front Back Panel on both the front and back walls using 2 Flat Panel Brackets per wall in the places shown with 4 (S8) #12 x 3/4” Pan Screws per bracket. (fig. 3.6 and 3.7)

Fig. 3.6

Back

2618

2677

Fig. 3.7

Inside View

Flat Panel

Bracket x 2 per wall

Front

2618

2677

S8 x 4 per bracket

16 x

S8

Hardware

#12 x 3/4” Pan Screw

24

SIZE

A

SCALE:1:50 WEIGHT:

Other Parts

4 x Flat Panel Bracket

SHEET 2 OF 2

REV.

UsE 4 -#8 x 1/2" Pan Screws per Jamb Mount

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 2

REV.

Step 4: Floor Assembly

Part 1

A: From inside of the assembly centre (2681) Long Floor Joist over pilot holes in (2622) End Panel Assembly and (2627) SW Wall Panel, 5/8” down from the top of boards then attach (2681) Long Floor Joist to each panel with 2 (S4) #8 x 3” Wood Screws per end. (fig.4.1, 4.2 and 4.3)

Fig. 4.2

5/8”

Fig. 4.1

Top View S4

2627

2681

2627 and 2622

2681

Fig. 4.3

2681

S4 x 2 per side

2622

1 x

S4

2681

Wood Parts

Long Floor Joist 1-1/4 x 3 x 62-5/8”

2622

4 x

S4

Hardware


25

Step 4: Floor Assembly

Part 2

B: Starting at (2627) SW Wall Panel place 4 (2609) Floor Boards followed by 1 (2648) Floor Board then the remaining 9 (2609) Floor Boards. Make sure all boards are evenly spaced then attach to (2681) Long Floor Joist and each (2610) Side Joist and (2682) Short Side Joist with 5 (S2) #8 x 1-1/2” Wood Screws per board. (fig. 4.4 and 4.5)

2609

2609 2648

Fig. 4.4

Top View

2682

(hidden)

2610

(hidden) 2627

2681

(hidden)

2622

2610

(hidden)

Fig. 4.5

S2 x 5 per board

2682

(hidden)

2610 Panel removed for clarity

2681

1 x

2648

13 x

2609

Wood Parts

Floor Board 1 x 4 x 40-5/8”

Floor Board 1 x 5 x 40-5/8”

70 x S2

Hardware

#8 x 1-1/2” Wood Screw

26

2610

Use 5- #8 x 1½" Wood Screws per board to attach 1- Floor Board 1 x4 then attach 8 - Floor Board 1 x5 to the fort joists.

Space boards prior to fastening.

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 3

REV.

Step 5: Attach SW Ground and Diagonal

A: Loosely attach 1 (2606) SW Ground to each (2607) Diagonal with 1 (H10) 1/4 x 2-1/4” Hex Bolt (with lock washer, flat washer and t-nut) per board then place each (2607) Diagonal tight and flush to the front of (2627) SW

Wall Panel. (2606) SW Grounds to be flush to the bottom of (2627) SW Wall Panel. (fig. 5.1 and 5.2)

B: Pre-drill pilot hole with a 3/16” drill bit then attach each (2607) Diagonal to (2627) SW Wall Panel with 1 (LS3)

1/4 x 3” Lag Screw (with flat washer) per board, checking that they remain flush to outside edge. (fig. 5.1 and 5.2)

C: Make sure bottom of each (2606) SW Ground is flush to bottom of (2627) SW Wall Panel then attach with 2

(S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3” Wood Screw per board. Tighten all bolts. (fig. 5.1 and 5.2)

Fig. 5.1

1/4” Flat

Washer

Fig. 5.2

Flush

2627

LS3

2607

2627

S11

Flush

S4

2606

H10 1/4” Lock

Washer

1/4” Flat

Washer

1/4”

T-Nut

2 x

2 x

2606

2607

Wood Parts

SW Ground 5/4 x 4 x 14-1/4”

Diagonal 1-1/4 x 3 x 22”

2 x

2 x

2 x

4 x

H10

LS3

S4

S11

Hardware

1/4 x 2-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

1/4 x 3” Lag Screw (1/4” flat washer)



27

Step 6: Swing Beam Assembly

A: Attach 4 Swing Hangers to Fort End of (2614) Engineered Beam and 2 Glider Hangers to the Glider End using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with 2 flat washers and 1 lock nut) per Swing Hanger and Glider Hanger, as shown in fig. 6.1.

B: Flush to the Fort End of (2614) Engineered Beam attach 2 L-Beam Brackets with 2 (G21) 5/16 x 3-3/4” Hex

Bolts (with 2 flat washers and 1 lock nut). (fig. 6.2)

C: Install 1 (WB7) 5/16 x 3” Wafer Bolt (with flat washer and t-nut) in the middle bolt hole in (2614) Engineered

Beam as shown in fig. 6.3. IT IS IMPORTANT THAT THIS BOLT IS ATTACHED. IT WILL MINIMIZE

CHECKING OF WOOD.

D: Attach KidKraft Plaque to centre of (2614) Engineered Beam (over top of t-nut) using 4 (S18) #6 x 1” Wood

Screws. (fig. 6.4)

Fig. 6.1

Fort End

Swing Hanger x 4

2614 5/16”

Lock Nut

5/16” Flat

Washer

Glider End

Glider Hanger G7

Fig. 6.2

Fort End

L-Beam

Bracket

5/16”

Lock Nut

5/16” Flat

Washer

2614

Fig. 6.4

S18 x 4

5/16”

T-Nut

Flush Fig. 6.3

KidKraft Plaque

L-Beam

Bracket

2614

5/16” Flat

Washer

5/16” Flat

Washer

G21

WB7

Wood Parts

1 x

2614

Engineered Beam 4 x 6 x 88”

12 x

2 x

G7

G21

1 x WB7

Hardware

5/16 x 5-1/2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)

A

Other Parts

Swing Prep

WEIGHT:

4 x Swing Hangers

1 x KidKraft Plaque

28

Step 7: Swing End Assembly

A: Loosely attach 2 (2613) Heavy SW Posts to (2615) SW Upright using 2 (G7) 5/16 x 5-1/2” Hex Bolts (with lock washer, flat washer and t-nut). Notice 2 bolt holes at top of (2615) SW Upright and orientation of angle.

(fig. 7.1)

B: Attach (2616) SW Support to both (2613) Heavy SW Posts and (2615) SW Upright using 3 (G4) 5/16 x 4”

Hex Bolts (with lock washer, flat washer and t-nut). Tighten all bolts (fig. 7.1)

C: Install 2 (WB7) 5/16 x 3” Wafer Bolts (with flat washer and t-nut) in the top bolt holes in (2615) SW Upright as shown in fig. 7.1. IT IS IMPORTANT THAT THESE BOLTS ARE ATTACHED. THEY WILL MINIMIZE

CHECKING OF WOOD.

Fig. 7.1

5/16”

T-Nut

5/16” Flat

Washer

5/16” Lock

Washer

2616

2615

5/16”

T-Nut

5/16” Flat

Washer

WB7

5/16” Flat

Washer

Notice 2 bolt holes at top and orientation of the angle

5/16”

T-Nut

G7

5/16” Lock

Washer

2613

G4

2 x

1 x

1 x

2613

2615

2616

Wood Parts

Heavy SW Post 2 x 3 x 86-11/16”

SW Upright 4 x 4 x 50-15/16”

SW Support 5/4 x 4 x 46-1/2”

2 x

3 x

2 x

G7

G4

WB7

Hardware


5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

5/16 x 3” Wafer Bolt (5/16” flat washer & 5/16” t-nut)

29

Step 8: Attach Swing End to Swing Beam

A: Place Swing End Assembly against Swing Beam Assembly then place 1 Beam Bracket on each side of the assembly (they are specific for left and right side) and attach with 5 (G21) 5/16 x 3-3/4” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 8.1 and 8.2)

Fig. 8.1

Swing End

Assembly

Swing Beam

Assembly

Fig. 8.2

Beam

Bracket

Swing Beam

Assembly

5/16” Lock

Nut

5/16” Flat

Washer

G21

Swing End

Assembly

5 x

G21

Hardware

5/16 x 3-3/4” Hex Bolt

(5/16” flat washer x 2, 5/16” lock nut)

30

Other Parts

2 x Beam Bracket (Left/Right)

Step 9: Attach Swing Assembly To Fort

A: Place Swing Assembly against top of (2627) SW Wall Panel, make sure assembly is level then attach from inside the fort assembly into each L-Beam Bracket with 4 (G8) 5/16 x 2” Hex Bolts (with 2 flat washers and 1 lock nut). (fig. 9.1)

Fig. 9.1

G8

L-Beam

Bracket

2627

Swing

Assembly

5/16” Flat

Washer

5/16”

Lock Nut

4 x

G8

Hardware

5/16 x 2” Hex Bolt


31

Use hardware from Richmond lodge

SIZE

A

SCALE:1:50 WEIGHT: SHEET 2 OF 4

REV.

Step 10: Install Ground Stakes

MOVE FORT TO FINAL LOCATION PRIOR TO STAKING

FINAL LOCATION MUST BE LEVEL GROUND

A: In the 5 places shown in fig. 10.1 drive the Rebar Ground Stakes 13” into the ground against outside front corner of (2622) End Panel Assembly, on both (2607) Diagonals and both (2613) Heavy SW Posts. Be careful not to hit the washer while hammering stakes into the ground as this could cause the washer to break off.

B: Attach ground stakes using 1 (S7) #12 x 2” Pan Screw per ground stake (fig. 10.2 and 10.3).

C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.

Warning!

To prevent tipping and avoid potential injury, stakes must be driven 13” into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.

2622

Fig. 10.1

Fig. 10.2

S7

13”

In Ground

Rebar

Ground

Stake

2607

2622

Fig. 10.3

2607

Front

2613 S7

SEE FRONT COVER FOR

SAFETY CLEARANCE

Rebar

Ground

Stake

13”

In Ground

5 x

S7

Hardware

#12 x 2” Pan Screw

32

Use 2- #12 x 2" Pan Screws to attach to diagonals

Use 2- #12 x 1" Pan Screws to attach to the fort

Other Parts

5 x Rebar Ground Stake

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 2

REV.

SIZE

A

DWG. NO.

SCALE:1:50

Stakes Prep

WEIGHT: SHEET 3 OF 3

REV.

Step 11: Install Upper and Lower Jambs

A: In the upper opening of (2622) End Panel Assembly place 1 (2602) Upper Jamb so it measures 9-5/8” to the inside of the right post then attach with 2 Jamb Mounts using 4 (S0) #8 x 7/8” Truss Screws per mount. (fig. 11.1,

11.3, 11.4, 11.5 and 11.6)

B: In the lower opening of (2618) Front Back Panel and (2622) End Panel Assembly place 1 (2601) Lower Jamb so it measures 17” to the inside of each post then attach each (2601) Lower Jamb with 2 Jamb Mounts using 4

(S0) #8 x 7/8” Truss Screws per mount. (fig. 11.2, 11.3, 11.4 and 11.6).

Fig. 11.1

Outside View Fig. 11.3

Jamb

Mount

Fig. 11.2

Outside View

Do not cover holes with Jamb Mount

Notice orientation of this bracket.

Used in this variation only.

9-5/8”

2622

S0 x 4 per

Jamb

Mount centered

2618 and

2622

Fig. 11.4

Jamb

Mount

17” 17” 2602

This variation for TNR III Tube

Slide installation location only

S0 x 4 per

Jamb

Mount centered

2601

Fig. 11.6

2622

Fig. 11.5

2602

2602

2618

Grooves to the inside

2618

2622


Use #8 x 7/8" Truss screws for the Jamb Mounts


2601

1 x

2 x

2602

2601

Wood Parts

Upper Jamb 1-1/4 x 3 x 35-15/16”

Lower Jamb 1-1/4 x 3 x 41-15/16”

Front 2601

24 x S0

Hardware

#8 x 7/8” Truss Screw

A

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 9

REV.

Back

Other Parts

6 x Jamb Mount

2601

33



SIZE

A

SCALE:1:50

TRU F24935 Step 1


REV.

Details

SIZE

A

SCALE:1:50

TRU F24935 Step 1


REV.

Step 12: Install Window and Wall Inserts

Part 1 - Front Wall

A: In the places shown in fig. 12.1 and 12.2, on the Front of the assembly install 2 (2655) Upper Window Inserts in the upper openings of (2618) Front Back Panel and 1 (2649) Lower Window Insert in (2618) Front Back Panel and

1 in (2677) Narrow Panel using 9 (S0) #8 x 7/8” Truss Screws per insert. (fig. 12.1, 12.2 and 12.3)

B: On the Front of the assembly install 1 MOD 3-Pane Transom in the top opening of (2677) Narrow Panel using 4

(S0) #8 x 7/8” Truss Screws. (fig. 12.1, 12.2, and 12.4)

Fig. 12.1

Fig. 12.2

Outside View

MOD 3-Pane Transom

2655

2677

2601

2618

Front

Fig. 12.3

Inside View

2655 and

2649

S0

S0

2 x

2 x

2655

2649

Wood Parts

Upper Window Insert 1.27 x 18.8 x 35.86”

Lower Window Insert 1.27 x 18.8 x 41.91”

Tight

40 x S0

Hardware


34

2649

Fig. 12.4

Inside View

Tight

MOD 3-Pane

Transom

S0

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 3

REV.

Other Parts

1 x MOD 3-Pane Transom

Use 5- #8 x 7/8" Truss to attach Window + 4 -#8 x 7/8" to attach Flanges to wall panel ( first, install middle screw at top of Window)

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

Use 4 -#8 x 7/8" Truss Screws to attach Transom & Half Wall Insert (Attach to grooves in panel)

SHEET 1 OF 1

REV.


SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details


SHEET 1 OF 1

REV.


Part 2 - Left Side

C: In the lower openings of (2622) End Panel Assembly install 1 (649A) Short Half Wall with 4 (S0) #8 x 7/8” Truss

Screws and 1 (2649) Lower Window Insert with 9 (S0) #8 x 7/8” Truss Screws. (fig. 12.5, 12.6, 12.7 and 12.8)

D: In the upper openings of (2622) End Panel Assembly install 1 (8935) Lower SL Insert with 4 (S0) #8 x 7/8”

Truss Screws and 1 MOD Side Lite with 14 (S0) #8 x 7/8” Truss Screws. (fig. 12.5, 12.6 and 12.9)

Fig. 12.5

Fig. 12.6

Outside View

MOD Side Lite

2622 2602

Fig. 12.7

Inside View

649A

8935

Left Side

Fig. 12.8

Inside View

2649

2601

649A

2649

MOD Side Lite

S0

Tight

Fig. 12.9

Inside View

SIZE

A


REV.

S0

S0

S0 x 14

Tight

1 x

1 x

1 x

649A

2649

8935

Wood Parts

Short Half Wall 1.27 x 18.8 x 20-15/16”

Lower Window Insert 1.27 x 18.8 x 41.91”

Lower SL Insert 1.36 x 8-1/8 x 26-1/4”

31 x S0

Hardware


35

8935

S0

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 2

Other Parts

1 x MOD Side Lite

REV.

Use 5- #8 x 7/8" Truss to attach Window + 4 -#8 x 7/8" to attach Flanges to

SIZE

A

DWG. NO.

Details

SCALE:1:50 WEIGHT:


SHEET 1 OF 1

REV.

Use #12 x 2" Pan Screw to attach stake to Upright.

SIZE DWG. NO.

A

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 3

REV.


Part 3 - Back Wall

E: On the Back of the assembly, install 2 (649A) Short Half Walls in the upper opening of (2618) Front Back Panel and 1 (649A) Short Half Wall in the lower openings of (2677) Narrow Panel using 4 (S0) #8 x 7/8” Truss Screws per insert. (fig. 12.10, 12.11 and 12.12)

F: In the upper opening of (2677) Narrow Panel install 1 MOD 3-Pane Transom and in the lower opening of (2618)

Front Back Panel install 1 (2665) Half Wall Insert using 4 (S0) #8 x 7/8” Truss Screws per insert. (fig. 12.10, 12.11,

12.13 and 12.14)

Fig. 12.11

Outside View

MOD 3-Pane

Transom

Fig. 12.10

2618

Fig. 12.12

Inside View

649A

649A

2677

Back

2665

2665

649A S0 Tight

Fig. 12.14

Inside View

Tight

MOD 3-Pane

Transom

Tight

S0


1 x

3 x

2665

649A

Half Wall Insert 1.4 x 20-1/4 x 38.8”

Short Half Wall 1.27 x 18.8 x 20-15/16”

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

20 x S0

Details

Hardware

SHEET 1 OF 1

REV.


36

S0

Other Parts

1 x MOD 3-Pane Transom


SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details


SHEET 1 OF 1

REV.

Step 13: Clock Assembly

A: From the back of the Base Clock insert the Clock Adapter then from the front of the Base Clock place the Hour

Hand over the Clock Adapter making sure they line up properly. Press the Minute Hand over the Hour Hand and connect with the Clock Screw. (fig. 13.1)

B: On the Front of the Assembly place Clock Assembly centred under window of (2655) Upper Window Insert then with a helper attach through insert and into each (2717) Clock Block with 4 (S2) #8 x 1-1/2” Wood Screw, 2 per block. (fig. 13.2, 13.3 and 13.4)

Do not over tighten screws.

Fig. 13.1

Side View

Fig. 13.2

2655

Clock

Adapter

Hour Hand

Clock

Screw

Clock

Assembly

2717

2655

Fig. 13.3

Outside View

Base Clock

Minute Hand

Base Clock

S2

Front

2655

2 x

2717

Wood Parts

Clock Block 3/4 x 1-3/4 x 9-3/4” 4 x S2

Hardware

#8 x 1-1/2” Wood Screw

37

2717

SIZE

A

SCALE:1:50 WEIGHT:

Other Parts

1 x Base Clock

SHEET 2 OF 3

REV.

Use

(1

Use

Use

/4

lc

#8 x top

w as

2"

#8 x

#8 h,

1" x

1½"

Pan

Wood

Access 6 f la

Screws

Screws

Screws

Board t w as to to h, attach

Rock

+

1/4

1/4

b arrel

Rock

Rails x to attach

1¼

Pan

Nut)

Rock

Rail to

Bolt

Boards attach to fort to

Rails to to top

Rock edge Board

SCAL

A

E:1

:50

SIZ

E

DWG.

WEIGH

N

O

.

T: D et ail s

SH

EET

1 O

F 1

REV

.

Step 14: Rock Wall Assembly

Fig. 14.1

2603 2603

2604

2605 2604

S2 x 4 per board

Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”

A: Lay 2 (0349) Rock Rails down, side by side with angled edges facing down. (fig. 14.1)

B: Place (2605) Access Board on the bottom of each (0349) Rock Rail as shown in fig. 14.1. Make sure (2605) Access Board is flush to the outside and bottom edges of each (0349). Attach using 4 (S2) #8 x

1-1/2” Wood Screws.

C: 7-5/8” down from the top of both (0349) Rock Rails place 1 (2604)

Rock Board B, making sure the sides are flush to the outside edges of each (0349) Rock Rail. Attach using 4 (S2) #8 x 1-1/2” Wood Screws.

(fig. 14.1)

D: In between the (2605) Access Board and (2604) Rock Board B stagger 2 (2604) Rock Board Bs and 2 (2603) Rock Board As using 4

(S2) #8 x 1-1/2” Wood Screws per board. Placing them as shown in fig.

14.1, this will prevent rocks from forming a straight line. Make sure the boards are evenly spaced and do not exceed 2-3/8” between boards.

2604

0349

Note: The holes in the rock boards must orient to the top of the boards.

7-5/8

Approx

Fig. 14.2

3/16” Flat

Washer

1/4” Lock

Washer

Fig. 14.3

PB2

See details for hardware

1/4” Barrel

Nut Rock

S10

E: Place 1 rock on each (2603) Rock Board

A and (2604) Rock Board B (fig. 14.2) and attach using 1 (PB2) 1/4 x 1-1/4” Pan Bolt

SIZE

A

DWG. NO.

Rock Wall Prep


Screw must be in the hole directly under the

Pan Bolt, it will stop the rock from spinning.

(fig. 14.3)

1 x

3 x

2605

2604

2 x

2 x

2603

0349

Wood Parts

Access Board 1 x 6 x 19-3/4”

Rock Board B 1 x 6 x 19-3/4”

Rock Board A 1 x 6 x 19-3/4”

Rock Rail 2 x 3 x 51”

5 x

5 x

S10

PB2

Hardware


1/4 x 1-1/4 Pan Bolt

(1/4” lock washer, 3/16” flat washer & 1/4” barrel nut)

38

Other Parts

5 x Rocks (3 green/2 yellow)

Step 15: Attach Rock Wall Assembly to Fort

Part 1

A: On the Back of the assembly place Rock Wall Assembly centred in (2677) Narrow Panel opening and flush as shown in fig. 15.1. Attach (0349) Rock Rails to the panel using 4 (S11) #8 x 2” Wood Screws. (fig. 15.2 and 15.3)

B: Attach 1 (2605) Access Board to top of Rock Wall Assembly, flush to top of (0349) Rock Rail using 4 (S2) #8 x

1-1/2” Wood Screws. (fig. 15.4)

Fig. 15.1

Panel

Fig. 15.2

S11

Flush

S11

Back

Fig. 15.3

Panel

Flush

S11

0349

Use #8 x 1½" Wood Screws to attach Rock Boards to Rails

Use #8 x 1" Pan Screws + 1/4 x 1¼ Pan Bolt

(1/4 lc wash, 3/16 flat wash, 1/4 barrel Nut) to attach Rocks to Rock Board

Use #8 x 2" Wood Screws to attach Rock Rail to fort - flush to top edge

Fig. 15.4

2605

Flush

S2





Re-attach top Access Board to Rock Rails

0349

S2

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

0349

SHEET 1 OF 1

REV.

1 x

Wood Parts

2605

Access Board 1 x 6 x 19-3/4” 4 x

4 x

S2

S11

Hardware

#8 x 1-1/2” Wood Screw


39

0349

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 1

REV.





Re-attach top Access Board to Rock Rails

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 1

REV.

Step 15: Attach Rock Wall Assembly to Fort

Part 2

C: Drive 1 Rebar Ground Stake 13” into the ground against outside (0349) Rock Rail then attach with 1 (S7) #12 x 2” Pan Screw. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off. (fig. 15.5 and 15.6)

D: After driving stake into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.

Warning!

To prevent tipping and avoid potential injury, stakes must be driven 13” into ground. Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.

Fig. 15.6

0349

Fig. 15.5

0349

13”

In Ground

S7

Rebar

Ground

Stake

1 x

S7

Hardware


See details for hardware

Other Parts

1 x Rebar Ground Stake

40

SIZE

A

DWG. NO.

SCALE:1:50

Rock Wall Prep


REV.

Step 16: Cafe Table Assembly

A: Place (2612) Table Support flush to the notched out ends of (2611) Table Top and attach with 4 (S7) #12 x 2”

Pan Screws as shown in fig. 16.1.

B: On the Back of the assembly place Table Top Assembly tight in the opening of (2618) Front Back Panel tight to top of (2665) Half Wall Insert then attach (2612) Table Support to the panel with 2 (S3) #8 x 2-1/2” Wood

Screws. (fig. 16.2 and 16.3)

Fig. 16.1

S7

2612

Flush

2611

Fig. 16.2

Fig. 16.3

Outside View

2611

Tight

Tight

Flush

2618

2618

S3

2612

S3

2665

Attach Table Support to Table Top using 4- #12 x 2" Pan Screws

1 x

1 x

2612

2611

Wood Parts

Table Support 2 x 2 x 39-5/8”

Table Top 5/4 x 5 x 39-5/8”

4 x

2 x

S3

Hardware


#8 x 2-1/2” Wood Screw

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 2

REV.

2665

SIZE

A

DWG. NO.

ATF Cafe Table - ISO


REV.

41

Step 17: Attach Cafe Canopy to Fort

A: Feed Cafe Canopy Frame through the pocket of the Cafe Canopy. (fig. 17.1)

B: With a helper hold the Canopy against the fort, centred on (2618) Front Back Panel (fig. 17.2), make sure the

Cafe Canopy is smooth and tight then attach to the panel with 1 (S5) #8 x 1/2” Pan Screw (with #8 flat washer), measure 1-1/2” down from the first screw then attach a second screw and washer. Follow measurements as shown in fig. 17.3 for remaining screws and washers. Measurements must be exact.

C: Hold the Cafe Canopy Frame against the panel and attach with 1 (S6) #12 x 1” Pan Screw per side. (fig. 17.3)

Fig. 17.2

Fig. 17.1

Cafe Canopy

Cafe Canopy

Frame

Fig. 17.3

Start on

1-1/4”

15”

5”

15”

SIZE

A

DWG. NO.

WEIGHT:

Details

SHEET 1 OF 2

REV.

1-1/4”

S5 w/#8 flat washer x 8

Panel

1-1/2”

2618

Flush

2618

Cafe Canopy

S6

Cafe Canopy Frame x 1 per side

8 x

2 x

S5

S6

Hardware

#8 x 1/2” Pan Screw (#8 flat washer)


Attach Cafe Canopy frame to fort using 2- #12 x 1" Pan Screws

42

SIZE

A

SCALE:1:50 WEIGHT:

Other Parts

1 x Cafe Canopy Frame

1 x Cafe Canopy

REV.

SHEET 2 OF 2

Step 18: Attach Sky Chalk Wall to Fort

A: From inside the assembly place Sky Chalk Wall tight to (2611) Table Top and (2618) Front Back Panel then attach with 4 (S10) #8 x 1” Pan Screws from the inside and 1 (S10) #8 x 1” Pan Screw from the outside. (fig.

18.1, 18.2, 18.3 and 18.4)

Fig. 18.1

Inside View Sky

Chalk

Wall

Fig. 18.3

Outside View

Fig. 18.2

Inside View

2618 2611

2618

Tight

2618

S10

Sky

Chalk

Wall

Fig. 18.4

Outside View

Sky Chalk Wall

2611

Tight

5 x

S10

Hardware


S10

SIZE

A

SCALE:1:50 WEIGHT:

Other Parts

2618

REV.

43

SIZE

A

REV.


Use 5 -#8 x 1" Pan Screws to attach SkyChalkWall to Cafe Table Top.

A

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 2

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 2

REV.

Step 19: Attach Slide to Fort

A: Place Slide in the centre of the (2677) Narrow Panel opening at the front of the fort, pre-drill with a 1/8” drill bit then attach slide to fort through the panel using 3 (S7) #12 x 2” Pan Screws. (fig. 19.1, 19.2 and 19.3)

Fig. 19.1

Fig. 19.2

S7

Slide

S7

Fig. 19.3

2618

2618

3 x

S7

Hardware


Use 3- #12 x 2" Pan Screws to attach slide to the fort

44

SIZE

A


REV.

Slide

Other Parts

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

1 x Slide

(sold separately -

Details

SHEET 1 OF 1

REV.

Use 3- #12 x 2" Pan Screws to attach slide to the fort

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 1

REV.

Step 20: Counter Assembly

Part 1

A: Flush to each end and to the top of (2687) Counter Back attach 1 (5736) Counter Joist per end with 1 (S2) #8 x

1-1/2” Wood Screw per joist. Notice the remaining holes at the bottom of (2687) Counter Back. (fig. 20.1)

B: Place the remaining 2 (5736) Counter Joists centred over the pilot holes in the middle of (2687) Counter Back and flush to the top of the board, then attach, in the top holes, with 1 (S2) #8 x 1-1/2” Wood Screw per joist. (fig.

20.1)

Fig. 20.1

Flush

5736

Flush

2687

Flush

S2

Notice hole locations

1 x

4 x

2687

5736

Wood Parts

Counter Back 1 x 4 x 40-5/8”

Counter Joist 1 x 2 x 8-1/4”

4 x

S2

Hardware

#8 x 1-1/2” Wood Screw

45

Use 4 -#8 x 1-1/2" Wood Screws to attach Counter Joists to Counter Back

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 4

REV.


Part 2

C: On the inside of (2627) SW Wall Panel place Counter Assembly so the top of (2687) Counter Back is flush to the top of the opening then attach with 5 (S2) #8 x 1-1/2” Wood Screws. (fig. 20.2 and 20.3)

Back

Fig. 20.2

Outside View

2627

Front

Use 5 -#8 x 1-1/2" Wood Screws

2687

Back

SIZE

A

DWG. NO.

SCALE:1:50

Counter Prep


Flush

S2

5 x

S2

Hardware

#8 x 1-1/2” Wood Screw

46

2627

REV.

Front

Use 5 -#8 x 1-1/2" Wood Screws

SIZE

A

DWG. NO.

SCALE:1:50

Counter Prep


REV.


Part 3

D: Place 1 (6136) Counter Brace flush to the front and outside edge of each outer (5736) Counter Joist and tight to (2627) SW Wall Panel then attach with 2 (S3) #8 x 2-1/2” Wood Screws per brace. (fig. 20.4 and 20.5)

Fig. 20.4

5736

6136

5736

6136

2627

Fig. 20.5

Flush

5736

S3

2 x

6136

Wood Parts

Counter Brace 1 x 2 x 12-9/16” 4 x

S3

Hardware

#8 x 2-1/2” Wood Screw

Use 4 -#8 x 2-1/2" Wood Screws to attach Counter Braces

47

6136

2627

SIZE

A

DWG. NO.

SCALE:1:50

Counter Prep


REV.

Use 4 -#8 x 2-1/2" Wood Screws to attach Counter Braces

SIZE

A

DWG. NO.

Counter Prep


REV.


Part 4

E: Place (2686) Counter Front against (5736) Counter Joists so the ends are flush and the centre (5736) Counter

Joists are centred over the pilot holes. Measure 5/8” down from the top of (2686) Counter Front on both ends and attach to the (5736) Counter Joists with 4 (S2) #8 X 1-1/2” Wood Screws. (fig. 20.6)

Fig. 20.6

5736

2686

Flush

5736

5/8”

S2

1 x

2686

Wood Parts

Counter Front 5/8 x 2-3/4 x 40-5/8” 4 x

S2

Hardware

#8 x 1-1/2” Wood Screw

48

Use 4 -#8 x 1-1/2" Wood Screws to attach Counter Front -5/8" above joists

SIZE

A

DWG. NO.

SCALE:1:50

Counter Prep


REV.


Part 5

F: Tight to (2687) Counter Back attach (2685) Counter Top to each (5736) Counter Joist with 4 (TS) #6 x 30 mm

Trim Screws. (fig. 20.7)

G: Tight to (2685) Counter Top and flush to the outside edges of the outer (5736) Counter Joists attach 1 (5536)

Counter Side per joist with 3 (TS) #6 x 30 mm Trim Screws per board. (fig. 20.7)

H: Tight to (2685) Counter Top and centred over the middle 2 (5736) Counter Joists with ends flush to the outside edges attach 2 (2716) Counter Mid Tops with 4 (TS) #6 x 30 mm Trim Screws per board. (fig. 20.7)

I: Attach (2685) Counter Top to (2627) SW Wall Panel with 2 (TS) #6 x 30 mm Trim Screws per board. (fig. 20.8)

Fig. 20.7

2685

2687

TS

x18

5736

5536

2716

Fig. 20.8

5736

5536

5736

2685

2627

2 x

1 x

2 x

Wood Parts

2716

2685

5536

Counter Mid Top 1 x 4 x 17-5/8”

Counter Top 1 x 4 x 40-5/8”

Counter Side 5/8 x 2 x 6-3/4”

20 x

TS

Hardware

#6 x 30 mm Trim Screw

49

TS

Use 18 - #6 x 30mm Trim Screw

SIZE

A

DWG. NO.

SCALE:1:50

Counter Prep


REV.

SIZE

A

DWG. NO.

Counter Prep


REV.


Part 6

J: Place Faucet and 2 Sink Knobs in opening of Sink and attach Sink Knobs with included hardware. (fig. 20.9)

Important: Use a hand held screw driver and DO NOT over tighten.

Fig. 20.9

Sink Knob

Faucet

Sink Knob

Included hardware

50

#6 x 9mm Blunt tip screw

Other Parts

1 x Sink

2 x Sink Knobs

1 x Faucet


Part 7

K: Place Sink and Stove in the openings of the Counter Assembly then attach 4 Mount Clips with included hardware to the bottom of the Sink and Stove to secure in place. (fig. 20.10 and 20.11)

Important: Use a hand held screw driver and DO NOT over tighten.

Note: To remove the Sink or Stove loosen screw 1/4 turn then twist Mount Clips.

Fig. 20.10

Sink Stove

Mount Clip with hardware

Fig. 20.11

Mount

Clip

Mount Clip with hardware

51



Included

Screw

Other Parts

1 x Stove

8 x Mount Clip

Step 21: Attach Utensil Shelf

A: From inside the assembly, centred in the top of the opening of (2627) SW Wall Panel above the counter attach

Utensil Shelf with 2 (S5) #8 x 1/2” Pan Screws as shown in fig. 21.1 and 21.2.

B: Attach Pot, Pan and Spatula to the Utensil Shelf. (fig. 21.2 and 21.3)

Fig. 21.1

2627

Centred

Fig. 21.2

Use 2 - #6 x 5/8 Pan Screw to attach to fort

2627

S5

Utensil Shelf

Fig. 21.3

2627

SIZE

A

DWG. NO.

SCALE:1:50

Counter Prep


REV.

2 x

S5

Hardware

#8 x 1/2” Pan Screw

52

Other Parts

1 x Utensil Shelf

1 x Pot

1 x Pan

1 x Spatula

SIZE

A


REV.

Use 2 - #6 x 5/8 Pan Screw to attach to fort

SIZE

A

DWG. NO.

SCALE:1:50

Counter Prep


REV.

Step 22: Attach Door Components

Part 1

A: On the inside of (2709) Door Window Panel measure 15” up from the bottom and attach Catch Plate flush to the edge using 2 (S18) #6 x 1” Wood Screws. (fig. 22.1)

B: On the inside of (2709) Door Window Panel measure 22” up from the bottom and attach 1 Door Handle using

2 (S13) #6 x 5/8” Pan Screws. (fig. 22.1)

Fig. 22.1

S13

S18

Door Handle

Catch

Plate

Flush

15”

22”

2709

Inside View

Wood Parts

1 x

2709

Door Window Panel 1-1/4 x 15-3/4 x 40-3/4” 2 x

2 x

S18

S13

Hardware


#6 x 5/8” Pan Screw

53

Other Parts

1 x Door Handle

1 x Catch Plate

Step 22: Attach Door Components

Part 2

C: On the outside of the (2709) Door Window Panel attach the second Door Handle at approximately the same place as the one on the inside. Use 2 (S13) #6 x 5/8” Pan Screws. (fig. 22.2)

D: On the opposite side of the Door Handle measure 5/8” from the top and bottom of (2709) Door Window Panel attach 2 Door Hinges on the outside using 3 (S13) # 6 x 5/8” Pan Screws per Hinge. (fig. 22.2 and 22.4)

Note: Hinge stops must be tight to (2709) Door Window Panel. (fig. 22.3)

2709

Fig. 22.2

Fig. 22.3

Top View

1/2”

Door

Handle

Hinge Stop

S13

Fig. 22.4

S13

Door

Hinge

5/8”

Outside View

8 x

S13

Hardware

#6 x 5/8” Pan Screw

Other Parts

1 x Door Handle

2 x Door Hinge

54

Using 12- #6 x 5/8" Pan Screws, attach hinges to Door & Fort.

Using 8- #8 x 7/8" Truss Screws, attach jamb mount to lower jamb

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 5

REV.

Step 23: Attach Door Assembly to Fort

A: On the Front of the fort in the opening of (2618) Front Back Panel, measure 5/8” up from the bottom of the opening and maximum 5/8” from the inside edge of (2601) Lower Jamb and attach the remaining side of the hinges using 3 (S13) #6 x 5/8” Pan Screws per hinge. (fig. 23.1, 23.2 and 23.3)

Fig. 23.1

2618

Fig. 23.2

Outside View

2618

5/8”

2601

Front

Door

Hinge Fig. 23.3

2601

SIZE

A

SCALE:1:50 WEIGHT:

S13

SHEET 2 OF 2

REV.

5/8”

2601

6 x

Hardware

S13

#6 x 5/8” Pan Screw

REV.

Measure 1/2" from top of Hinge Flange to top of door, when installing the hinges. Maintain 5/8" all around door.

SIZE

A


55

Using 12- #6 x 5/8" Pan Screws, attach hinges to Door & Fort.

Using 8- #8 x 7/8" Truss Screws, attach jamb mount to lower jamb

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 5

REV.

Step 24: Attach Door Stop

A: In the notched out opening of (2715) Door Stop attach the Magnetic Catch using 2 (S18) #6 x 1” Wood

Screws. (fig. 24.1) Important: Use a hand held screw driver and DO NOT over tighten.

B: On the inside of the assembly, attach (2715) Door Stop to (2618) Front Back Panel with 3 (S11) #8 x 2” Wood

Screws, making sure (2715) Door Stop overhangs the panel by 1-1/4” and is in position to receive the Catch

Plate. (fig. 24.2 and 24.3).

Fig. 24.2

Inside View

Fig. 24.1

2715

2677

S18

Magnetic Catch

S11

Fig. 24.3

2715

2715

2677

1 x 2715

Wood Parts

Door Stop 5/4 x 3 x 10” 2 x

3 x

Hardware

S18

S11



56

1-1/4”

Other Parts

1 x Magnetic Catch

Step 25: Slide Section Assemblies

Part 1

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 25.3)

A: Fit 2 TNR2 Slide Elbows together and attach with 8 (PB1) 1/4 x 3/4” Pan Bolts (with lock nut) as shown in fig. 25.1. It is very important to attach bolts as indicated.

B: Repeat Step A 3 more times to create 4 Elbow Sections in total.

C: Attach TNR3 Extend Flange RT and TNR3 Extend Flange LT together using 9 (PB1) 1/4 x 3/4” Pan Bolts

(with lock nut) as shown in fig. 25.2. This creates the Flange Assembly.

Fig. 25.1

Lock

Nut

Fig. 25.2

Lock

Nut

TNR3

Extend

Flange LT

Lock

Nut

PB1

PB1

Lock

Nut

PB1

Fig. 25.3

TNR2

Slide

Elbow

PB1 x 4

TNR3

Extend

Flange RT

Lock

Nut

PB1

Hardware

41 x

PB1

1/4 x 3/4” Pan Bolt

(1/4” lock nut)

57

Other Parts

1 x TNR3 Extend Flange RT

1 x TNR3 Extend Flange LT

8 x TNR2 Slide Elbow

Step 25: Slide Section Assemblies

Part 2

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess. (fig. 25.3)

D: Attach TNR2 Slide Exit Top and the remaining TNR2 Slide Elbow together using 8 (PB1) 1/4 x 3/4” Pan

Bolts (with lock nut) as shown in fig. 25.4. It is very important to attach bolts as indicated. This creates the

Exit Elbow Assembly.

TNR2

Slide Exit

Top

Fig. 25.4

PB1

Lock

Nut PB1

Lock

Nut

TNR2

Slide

Elbow

PB1

Fig. 25.3

PB1

Lock

Nut

8 x

Hardware

PB1

1/4 x 3/4” Pan Bolt

(1/4” lock nut)

58

Other Parts

1 x TNR2 Slide Exit Top

1 x TNR2 Slide Elbow

Step 26: Attach Flange Assembly to Fort

Part 1

A: With a helper place the Flange Assembly flush to the top opening in (2622) End Panel Assembly as shown in fig. 26.1, then pre-drill 1/8” pilot holes in (8935) Lower SL Insert for the 4 bottom mounting locations (approximate spots where circles are on figure), making sure the pre-drilled holes are a minimum of 1” deep. (fig. 26.2)

B: Attach Flange Assembly to (8935) Lower SL Insert using 4 (S7) #12 x 2” Pan Screws (with #12 Screw Bezel) in the pre-drilled holes. (fig. 26.2) Make sure the flat surfaces of the Flange Assembly are flush to the (2622)

End Panel Assembly and (2602) Upper Jamb as shown in fig. 26.3.

C: Attach the Flange Assembly flush to top of (2622) End Panel Assembly using 4 (S6) #12 x 1” Pan Screws

(with #12 Screw Bezel) and to (2602) Upper Jamb and side of (2622) End Panel Assembly using 5 (S6) #12 x 1”

Pan Screws per side. (fig. 26.2)

Top

Fig. 26.1

Outside View

2622

Fig. 26.2

Inside View Flange

Assembly

Top

2622

Side

Flange

Assembly

Side

2602

S6 w/ #12 Screw

Bezel

S6

(5 per side)

8935 2602

Fig. 26.3

Top of (2622) End

Panel Assembly opening

8935

S7 w/ #12 Screw

Bezel

14 x

4 x

8 x

S6

S7

Hardware



#12 Screw Bezel

59

Bottom of slide flush with

(8935) Lower

SL Insert

Step 26: Attach Flange Assembly to Fort

Part 2

D: Place (8934) SL Gusset tight to (2622) End Panel Assembly, flush to the top of the bottom opening and attach to Flange Assembly with 2 (S6) #12 x 1” Pan Screws. (fig. 26.4 and 26.5)

E: Pre-drill pilot hole with a 3/16” drill bit then attach (8934) SL Gusset to (2622) End Panel Assembly with 1

(WL5) 1/4 x 2-1/2” Wafer Lag (with flat washer). (fig. 26.4 and 26.5)

Flange

Assembly

Fig. 26.4

Fig. 26.5

8934

S6

Flange

Assembly

WL5

2622

8934

2622

Flush

1/4” Flat

Washer

1 x

8934

Wood Parts

SL Gusset 1-1/4 x 3 x 15-3/4” 2 x

1 x

S6

WL5

Hardware


1/4 x 2-1/2” Wafer Lag (1/4” flat washer)

60

Step 27: Attach Elbow Assembly to Flange Assembly

Note: Keep all bolts loose until further step.

A: Fit one of the Elbow Assemblies to the Flange Assembly by lining up the arrows on each assembly. Attach

Elbow Assembly to Flange Assembly using 6 (PB1) ¼ x 3/4” Pan Bolts and Square Lock Nut. (fig. 27.1, 27.2 and

27.3)

B: Attach one of the Elbow assemblies to another Elbow Assembly making sure to line up the arrows on each assembly. Attach 6 (¼ x 12.7)mm Pan Bolt with Square Lock Nut. Repeat this instruction for 2 more. (fig. 27.2 and 27.3)

Use Quadrex Driver as a guide pin for each hole before inserting bolt.

Quadrex Driver

Fig. 27.1

Fig. 27.2

Top Slide Bolt Holes

¼ x 12.7mm

Pan Bolt

Square

Lock Nut

Fig. 27.3

Align each elbow using the molded arrows.

61

Elbow

Assembly

Flange

Assembly

Other Parts

1 x Quadrex Driver

24 x 1/4 x 12.7mm Pan Bolt

24 x 1/4” Square Lock Nut

Step 28: Attach TNR 3 Slide Exit to Elbow Assembly

A: Insert flange of Exit Elbow Assembly (slide elbow) into the slots on TNR3 Short Exit. (fig. 28.1)

B: Rotate Slide Exit and use Quadrex Driver as a guide pin so the holes are aligned and attach with 5 (PB1) 1/4 x 3/4” Pan Bolts (with lock nuts) starting with the bottom middle hole and working up each side. (fig. 28.2 and 28.3)

C: At this point make sure all the slide bolts are tight.

Use a 7/16” open end wrench to hold nut and then tighten bolt with Quadrex Driver.

Fig. 28.1

Exit Elbow

Assembly

Fig. 28.2

Slot of TNR3

Short Exit

Lock

Nut

PB1

TNR3

Short Exit

Fig. 28.3

Lock

Nut

Start with this bolt

PB1

5 x

Hardware

PB1

1/4 x 3/4” Pan Bolt

(1/4” lock nut)

62

PB1

Bottom of Slide Views

Other Parts

1 x TNR3 Short Exit

Step 29: Attach Exit End Assembly to Fort

A: Fit the Exit End Assembly to the last Elbow Assembly by lining up the arrows on each assembly. Notice the elbow orientation. (fig. 29.1). Attach with 6 (¼ x 12.7mm) Pan Bolts and Square Lock Nuts. (fig. 29.2)

Fig. 29.1

Exit Elbow

Assembly

1/4 x 12.7mm

Pan Bolt

Fig. 29.2

1/4 x 12.7mm

Pan Bolt

Square Lock Nut

Elbow

Assembly

Square

Lock Nut

Make sure arrows are aligned

63

Other Parts

6 x 1/4” x 12.7mm Pan Bolt

6 x 1/4” Square Lock Nut

A

Step 30: Attach TNR 4 Clamp Rings

A: Place 2 TNR4 Clamp Rings around each joint making sure to match the arrows with the end of the Clamp

Ring as shown in (fig. 30.1 & 30.2 ).

B: Connect TNR4 Clamp Rings in 2 spots using 1 (PB6) ¼ x 1” Pan Bolt (with lock nut) per side. (fig. 30.3)

Note: When installing Pan Bolts make sure to look at holes so bolts go through the side with the round recess and the lock nuts go through the side with the hexagonal recess.

Fig. 30.1

Fig. 30.2

PB6

TNR4

Clamp

Rings

Lock

Nut

Make sure arrows are aligned

TNR4

Clamp

Rings

Note: For ease of assembly the bottom set of clamp rings can be turned 90 degrees to install bolts.

PB6

Fig. 30.3

Lock

Nut

Hardware

10 x

PB6

1/4 x 1” Pan Bolt

(1/4” lock nut)

64

After the clamp rings are attached to the elbows, fasten them end to end with two pan bolts and lock nuts

Other Parts

10 x TNR4 Clamp Ring

Step 31: TNR Brace Assembly

A: Attach (8965) TNR Upright to (8963) TNR Ground Brace with 1 (H8) 1/4 x 4-1/4” Hex Bolt (with lock washer, flat washer and t-nut) in the top hole. Make sure both boards are square then attach with 1 (S11)

#8 x 2” Wood Screw. (fig. 31.1)

8965

Fig. 31.1

8963

1/4”

T-Nut

1/4” Flat

Washer

1/4” Lock

Washer

H8

S11

1 x

1 x

8963

8965

Wood Parts

TNR Ground Brace 1-1/4 x 3 x 32-1/4”

TNR Upright 1-1/4 x 3 x 20-1/4”

1 x

1 x

S11

H8

Hardware



65

AI-57

Step 32: Attach TNR 3 Tube Support to Fort

A: Place TNR Brace Assembly against (2618) Front Back Panel so it sits under the slide. It is not attached yet.

(fig. 32.1)

B: On the fourth Elbow Assembly attached remove the pan bolt and nut which is facing the fort (installed in Step

25). (fig. 32.1) The bolt will no longer be needed, but keep the lock nut.

C: Loosely attach TNR3 Tube Support (at the slightly bent end) to the slide seam using 1 (PB6) 1/4 x 1” Pan

Bolt (with flat washer and the previously removed lock nut). (fig. 32.2)

D: Rotate TNR3 Tube Support and attach to (2622) End Panel Assembly using 1 (S6) #12 x 1” Pan Screw as shown in fig. 32.2.

E: Fully tighten screw and bolt.

Fig. 32.1

Remove PB1 (1/4 x 3/4”

Pan Bolt) first then install

PB6 (1/4 x 1” Pan Bolt with flat washer)

2622

TNR 3 Tube

Support

Lock

Nut

Fig. 32.2

2618

Note: Flat end down S6

Flat

Washer

PB6

TNR Brace

Assembly

1 x

1 x

S6

PB6

Hardware


1/4 x 1” Pan Bolt

(1/4” flat washer & 1/4” lock nut - previously removed)

66

Other Parts

1 x TNR3 Tube Support

L

Step 33: Attach TNR Brace Assembly

A: Place 1 TNR4 Post Mount Clamp on either side of the Clamp Ring so that the bent tops clip in behind the

Clamp Ring. (fig. 33.2)

B: Insert the TNR4 Post Mount Base in between the 2 Post Mount Clamps and screw all pieces together using

1 ¼ x 14.5mm Pan Head Bolt and Square Nylock Nut. (fig. 33.2)

C: Attach TNR4 Post Mount Base to (8965) TNR Upright, pre-drill with a 1/8” drill bit then attach with 2 (S6) #12 x 1” Pan Screws. (fig. 33.2)

D: Attach the Post Mount Clamp to the clamp ring using 1 (S37) #7 x 5/8” Pan Screw. (fig. 33.2)

E: Attach (8963) TNR Ground Brace flush to the bottom of (2618) Front Back Panel with 2 (S11) #8 x 2” Wood

Screws and 1 (S4) #8 x 3” Wood Screw. (fig. 33.1 and 33.3)

Fig. 33.2

S37

TNR4 Post

Mount Clamp

Fig. 33.1

Remove PB1 (1/4 x 3/4”

Pan Bolt) first then install

PB2 (1/4 x 1-1/4” Pan Bolt with previously removed lock nut)

¼ x 14.5mm

Pan Head Bolt

TNR4 Post

Mount Base

S6

100

8965

2618

Fig. 33.3

2618

8963

8963

8965

TNR Brace

Assembly

2 x

1 x

2 x

1 x

S6

S4

S11

S37

Hardware




#7 x 5/8” Pan Screw

67

S11

S4

Other Parts

2 x TNR4 Post Mount Clamp

1 x TNR 4 Post Mount Base

1 x 1/4 x 14.5 mm Pan Head Bolt

1 x Square Lock Nut

A

•See details

Step 34: Attach Ground Stake to TNR Upright

A: In the spot shown in fig. 34.1 drive 1 Rebar Ground Stake 13” into the ground against the (8965) TNR

Upright. Be careful not to hit the washer while hammering stake into the ground as this could cause the washer to break off.

B: Attach the ground stake to (8965) TNR Upright just below the t-nut using 1 (S7) #12 x 2” Pan Screw as shown in fig. 34.2.

C: After driving stakes into the ground, check for sharp edges caused by the impact of the hammer. Smooth any sharp edges from impact area and touch up with outdoor paint.

Warning! To prevent tipping and avoid potential injury, stakes must be driven 13” into ground.

Digging or driving stakes can be dangerous if you do not check first for under-ground wiring, cables or gas lines.

Fig. 34.1

8965

T-Nut

Fig. 34.2

S7

13” In Ground

Rebar

Ground

Stake

1 x

S7

Hardware


Other Parts

•See details

1 x Rebar Ground Stakes

68

SIZE

A

DWG. NO.

SCALE:1:50

RE-Bar Stake ISO


REV.

SIZE

A

DWG. NO.

SCALE:1:50

RE-Bar Stake ISO


REV.

Step 35: Roof Support Assembly

A: Attach 1 (2617) Roof Support to a second (2617) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw.

Repeat this step so there are 2 Roof Support Assemblies. (fig. 35.1)

B: Attach 1 (2680) Roof Support to a second (2680) Roof Support at peak using 1 (S4) #8 x 3” Wood Screw.

There is 1 Small Roof Support Assembly. (fig. 35.2)

Fig. 35.1

S4

Large Roof

Supports

2617

S4

2617

S4

Fig. 35.2

Small Roof

Support

2680

Wood Parts

4 x

2 x

2617

2680

Roof Support 1-1/4 x 2-1/4 x 37-1/2”

Roof Support 1-1/4 x 2-1/4 x 34-1/16”

3 x

S4

Hardware


69

Use #8 x 3" Wood Screw

For Base Unit - create 2 assemblies of Roof Supports

Double Unit - create 2 Large and 1 Small Roof Support assembly

SIZE

A

SCALE:1:50 WEIGHT:

Use #8 x 3" Wood Screw



SIZE

A

SCALE:1:50 WEIGHT:

SHEET 2 OF 5

REV.

SHEET 2 OF 5

REV.



SIZE

A


REV.

Step 36: Large Roof Assembly

Part 1

A: Place (2644) Front Roof Panel against (2639) Back Roof Panel so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket. (fig. 36.1 and 36.2)

B: Attach the third Narrow Angle Bracket centred on the middle slat with 2 (S0) #8 x 7/8” Truss Screws. (fig.

36.1 and 36.3)

Fig. 36.3

Centred

Narrow Angle

Bracket

Flush

Fig. 36.1

S0 x 2

Use #8 x 3" Wood Screw for roof support attach

Use #8 x 2" Wood Screw for roof support assy attach to roof panels

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 6

REV.

Narrow Angle

Bracket

Fig. 36.2

Use #8 x 3" Wood Screw for roof support attach

Use #8 x 2" Wood Screw for roof support assy attach to roof panels

Flush

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details x 2 per bracket SHEET 1 OF 6

REV.

2639

1 x

1 x

2644

2639

Wood Parts

Front Roof Panel 1-1/4 x 37 x 44”

Back Roof Panel 1-1/4 x 36-3/4 x 44”

6 x

S0

Hardware


70

Flush

2644

Other Parts

3 x Narrow Angle Bracket

Step 36: Large Roof Assembly

Part 2

C: Place 1 Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 36.4)

D: Attach the second Roof Support Assembly on the opposite side, peaks to meet and ends are flush with 6

(S11) #8 x 2” Wood Screws. (fig. 36.4)

S11

Fig. 36.4

Large Roof

Support

Assembly

Flush

Flush

2644

2639

Flush

S11

Flush

12 x

S11

Hardware


71

Large Roof

Support

Assembly

Step 37: Attach Sky Gable

A: Attach 1 Sky Gable to the inside of the (2617) Roof Supports on one side of the Large Roof Assembly with 4

(S5) #8 x 1/2” Pan Screws. (fig. 37.1 and 37.2)

Fig. 37.1

Large Roof

Assembly

Sky Gable

2617

Fig. 37.2

S5 S5

•Attach Gable to inside Roof Supports with #8 x 1/2 Pan Screws

•Repeat for other side Sky Gable

SIZE

A

2617

WEIGHT:

4 x

S5

Hardware

#8 x 1/2” Pan Screw

72

SHEET 2 OF 2

REV.

Other Parts

1 x Sky Gable


•Repeat for other side

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 2

REV.

Step 38: Small Roof Assembly

A: Place (2672) Front Small Roof against (2671) Back Small Roof so the tops form a peak then tight to the inside edge of the outside slats attach 1 Narrow Angle Bracket per slat with 2 (S0) #8 x 7/8” Truss Screws per bracket. (fig. 38.1)

B: Place Small Roof Support Assembly against one side so the peaks meet and the ends of the roof supports are flush with the ends of the roof panels. Attach with 6 (S11) #8 x 2” Wood Screws. (fig. 38.1)

C: Attach 1 Sky Gable to the inside of the (2680) Roof Supports with 4 (S5) #8 x 1/2” Pan Screws. (fig. 38.2)

S11

Fig. 38.1

Small Roof

Support

Assembly

Flush

Flush

2672

Flush

S0 x 2 per bracket

Narrow Angle

Bracket

Fig. 38.2

2671

1 x

1 x

2672

2671

Wood Parts

Front Small Roof 1-1/4 x 22-9/16 x 33-5/8”

Back Small Roof 1-1/4 x 22-9/16 x 33-3/8”

2680

6 x

4 x

4 x

S11

S0

S5

Hardware



#8 x 1/2” Pan Screw

Sky Gable

73

S5

2680

Other Parts


1 x Sky Gable


•Repeat for other side

SIZE

A Roof -Gable Connect


REV.

Step 39: Gable Dormer Assembly

A: Place (2699) Gable Dormer RT tight to (2689) Gable Dormer LT then place Sky Gable tight against the dormers and attach with 4 (S5) #8 x 1/2” Pan Screws. (fig. 39.1)

B: Attach (2699) Gable Dormer RT and (2689) Gable Dormer LT with 1 Narrow Angle Bracket using 2 (S5) #8 x

1/2” Pan Screws. (fig. 39.1 and 39.2)

Fig. 39.2

Narrow Angle

Bracket

S5

2699

Fig. 39.1

2699

2689

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 3

REV.

Sky Gable

S5

1 x

1 x

2689

2699

Wood Parts

Gable Dormer LT 1-1/4 x 14.6 x 22”

Gable Dormer RT 1-1/4 x 14.6 x 22”

6 x

S5

Hardware

#8 x 1/2” Pan Screw

74

Other Parts


1 x Sky Gable

Use 6 -#8 x 1/2" Pan Screws to attach Sky Chalkwall

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 3

REV.

Step 40: Attach Gable Dormer to Roof

A: On the outside of the Large Roof Assembly on (2644) Front Roof Panel, on the 5th siding down, place (2688)

Dormer Cleat centred on the panel (over the middle inside slat) then attach with 2 (S11) #8 x 2” Wood Screws.

Make sure the screws go into the siding and the slats. (fig. 40.1)

B: Place completed Gable Dormer Assembly over (2688) Dormer Cleat and attach with 2 (S11) #8 x 2” Wood

Screws (fig. 40.2 and 40.3)

2688

Fig. 40.1

Inside slat

2644

5th

Siding

S11

Fig. 40.2

S11

S11

Gable Dormer

Assembly

Large Roof

Assembly

2644

Fig. 40.3

Gable Dormer

Assembly

1 x 2688

Wood Parts

Dormer Cleat 1-1/4 x 3 x 12-3/4”

Hardware

SIZE

A

4 x

SCALE:1:50

S11

Dormer Roof Prep


REV.

Large Roof

Assembly

Notice Sky Gable on this side of Roof

Assembly

SIZE

A


REV.

Step 41: Attach Roof Ends

Part 1

A: On the Swing Wall place 1 (2646) Roof End flush to the top of (2627) SW Panel on the right hand side, measure overhang so it is 4-7/8” then attach with 2 (S11) #8 x 2” Wood Screws and 1 (S4) #8 x 3” Wood Screw.

(fig. 41.1, 41.2 and 41.3)

B: Repeat Step A for 1 (2647) Roof End Left. (fig. 41.1, 41.2 and 41.3)

2647

2627

Swing Wall 2646

2618

Fig. 41.1

2618

Back

2684

2684

Front

2677

2647

2677

Fig. 41.2

Side View

2646

S4

2647

Left Side

2622

Flush

S4

2646

Fig. 41.3

Top View S11

Flush

S11

4-7/8”

Overhang

1 x

1 x

2646

2647

Wood Parts

Roof End 1-1/4 x 3 x 10”

Roof End Left 1-1/4 x 3 x 10”

2627

2 x

4 x

S4

S11

Hardware



76

4-7/8”

Overhang 2627

Use 1 x #8 x 3" Wood Screw at single hole location.

Use 2 x #8 x 2" Wood Screws at dual hole location.

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 3

REV.

Use 1 x #8 x 3" Wood Screw at single hole location.

Use 2 x #8 x 2" Wood Screws at dual hole location.

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 3

REV.


Part 2

C: On (2622) End Panel Assembly place 1 (2646) Roof End flush to the top of the panel on the right hand side, measure overhang so it is 2-5/8” then attach with 3 (S11) #8 x 2” Wood Screws. (fig. 41.4, 41.5 and 41.6)

D: Repeat Step C for 1 (2647) Roof End Left. (fig. 41.4, 41.5 and 41.6)

Fig. 41.4

2627

Swing Wall

2646

2647

2618

2618

Back

2684

2684

Front

2677

Fig. 41.5

Side View

2646

S11

2647

Left Side

2622

Flush

S11

2647

2677

2646

S11

Fig. 41.6

Top View

Flush

2622

2-5/8”

Overhang

1 x

1 x

2646

2647

Wood Parts

Roof End 1-1/4 x 3 x 10”

Roof End Left 1-1/4 x 3 x 10”

2622

6 x

S11

Hardware


77

2-5/8”

Overhang


Part 3

E: On the Back of the fort measure 21-5/8” from (2646) Roof End and 1-1/4” down from the top of the panel, predrill with a 3/16” drill bit then place 1 (2684) Mid Roof End centred over the pilot hole and flush to the top of the panel attach from the inside with 1 (S4) #8 x 3” Wood Screw and from the outside with 1 (S3) #8 x 2-1/2” Wood


F: On the Front of the fort measure 21-5/8” from (2647) Roof End Left and 1-1/4” down from the top of the panel, pre-drill with a 3/16” drill bit then place 1 (2684) Mid Roof End centred over the pilot hole and flush to the top of the panel and attach from the inside with 1 (S4) #8 x 3” Wood Screw and from the outside with 1 (S3) #8 x 2-1/2” Wood


2627

Fig. 41.7

2646

Swing Wall

2647

2618

2618

Back

Front

2684

Flush

Flush

2684

2677

2646

Fig. 41.8

Back

S4

21-5/8” 21-5/8”

Left Side

2622

Flush

2684

S4

2677

2647

Flush

Fig. 41.9

Front

2618

2684

2618

2 x 2684

Wood Parts

Mid Roof End 1-1/4 x 4-7/8 x 7”

2677

S3

2677

2 x

2 x

S3

S4

Hardware

#8 x 2-1/2” Wood Screw


78

S3

Step 42: Attach Roof Assemblies to Fort

Part 1

A: With 2 people on the ground and at least 1 person in the fort, lift the Large Roof Assembly up and over the

Back side of the fort. Guide the Roof Assembly onto the fort so all four (2617) Roof Supports sit flush to the front and outside edges of (2646) Roof End and (2647) Roof End Left. (fig. 42.1)

B: Attach (2617) Roof Supports to (2646) Roof End and (2647) Roof End Left with 1 (S3) #8 x 2-1/2” Wood

Screw per support. (fig. 42.1)

Fig. 42.1

S3

Flush

2647

2617

2617

S3

2646

Flush

2 x

S3

Hardware

#8 x 2-1/2” Wood Screw

79


Part 2

C: With 2 people on the ground and at least 1 person in the fort, lift the Small Roof Assembly up and over the

Back side of the fort. Guide the Small Roof Assembly onto the fort so it slides under the Large Roof Assembly and the (2617) Roof Supports sit tight to the siding on the Small Roof Assembly. (fig. 42.2)

D: Attach Small Roof Assembly to Large Roof Assembly from inside with 3 (S2) #8 x 1-1/2” Wood Screws per side. Screws to go into (2617) Roof Supports. (fig. 42.3)

2617

Tight

Small Roof Assembly Fig. 42.2

Large Roof

Assembly

Tight

Flush

Small Roof

Assembly

Fig. 42.3

S2 x 3 per side

(1 not shown in image)

6 x

S2

Hardware

#8 x 1-1/2” Wood Screw

80


Part 3

E: Attach (2617) Roof Supports to both (2684) Mid Roof Ends with 1 (S3) #8 x 2-1/2” Wood Screw per support.

(fig. 42.4 and 42.5)

F: Attach (2680) Roof Supports to (2646) Roof End and (2647) Roof End Left with 1 (S3) #8 x 2-1/2” Wood

Screw per support. (fig. 42.4 and 42.5)

2617

2680

Fig. 42.4

Fig. 42.5

2617

S3 x 2 per side

2684

2680

2647

2647

2684 Each

Side

4 x

S3

Hardware

#8 x 2-1/2” Wood Screw

81

2646

Step 43: Attach Flags

A: Place 1 Flag on Front of the assembly on (2618) Front Back Panel and 1 Flag on (2622) End Panel

Assembly as shown below and attach with 2 (S10) #8 x 1” Pan Screws per flag. (fig. 43.1, 43.2 and 43.3)

Fig. 43.2

Fig. 43.1

Notice location of flag, at top window pane.

2618

2622

Fig. 43.3

Flag

S10 x 2 per

Flag

4 x

S10

Hardware


82

Panel

Other Parts

2 x Flag

UsE 2 -#8 x 1" Pan Screws per Flag/Pole to attach to fort

SIZE

A

DWG. NO.

SCALE:1:50 WEIGHT:

Details

SHEET 1 OF 1

REV.

Step 44: Bench Assembly

A: Open the (2658) Folding Bench Assembly. (fig. 44.1, 44.2 and 44.3)

B: Make sure assembly is level then secure with 2 (H1) 1/4 x 1-1/2” Hex Bolts (with lock washer, flat washer and t-nut) per side. (fig. 44.4)

C: Tighten the top screws in all 4 Bench Legs. (fig. 44.4)

Bench Legs

Fig. 44.1

2658 Fig. 44.2

Fig. 44.3

Bench Legs

Tighten these screws - all 4 legs

Fig. 44.4

H1

1/4” lock washer

1/4” t-nut

1/4” flat washer

Wood Parts

1 x 2658 Folding Bench 2-13/32 x 6-3/4 x 34”

4 x H1

Hardware

1/4 x 1-1/2” Hex Bolt

(1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

83

Step 45: Glider Assembly

A: Attach 1 Space Glider Handle to the Space Glider Body using 1 (G25) 5/16 x 7-1/4” Hex Bolt (with 2 flat washers and 1 lock nut). Repeat for the second Space Glider Handle. (fig. 45.1)

B: Install 2 Glider Rope with Chains into each Space Glider Handle using 2 - 5/16” Flat Washers and 1 Lock

Nut per rope. (fig. 45.1)

Fig. 45.1

5/16 Lock Nut

Warning! Bolt must not exceed

1/2 thread past the nut

Space Glider Handle

2 x G25

Hardware

5/16 x 7-1/4” Hex Bolt


8 x 5/16” Flat Washer

4 x 5/16” Lock Nut

84

Other Parts

2 x Space Glider Handle

1 x Space Glider Body

1 x Glider Rope and Chain (pkg of 4)

Step 46: Attach Belt Swings and Glider

Warning!

Check entire play centre for bolts protruding beyond t-nuts. Use extra washers to eliminate this condition.

A: Attach 2 Belt Swings and assembled Space Glider to the hangers then tighten all Quick Links with an adjustable wrench. (fig. 46.1 and 46.2)

Quick Link

Fig. 46.2

Fig. 46.1

Tighten Clip using adjustable wrench

85

Belt Swings

Space Glider

Other Parts

2 x Belt Swings

SIZE

A


REV.

Final Step: Attach I.D. Plaque

ATTACH THIS WARNING & I.D. PLAQUE

TO THIS LOCATION ON YOUR PLAY

EQUIPMENT!

This provides warnings concerning safety and important contact information. A Tracking Number is provided to allow you to get critical information or order replacement parts for this specific model.

A: Attach KidKraft I.D.

Plaque to a location on your set that is easily seen and read by a supervising adult using

4 (S5) #8 x 1/2” Pan

Screws as shown below.

KidKraft I.D.

Plaque

S5

4 x

S5

Hardware

#8 x 1/2” Pan Screw

86

Other Parts

1 x KidKraft I.D. Plaque

NOTES

NOTES

87

3 EASY WAYS TO REGISTER YOUR PRODUCT 24/7

1) Scan this QR Code with your smart phone to complete

your product registration directly from your phone:

2) Complete the registration online at: https://www.kidkraft.com/us_en/warranty/

3) Mail this completed form to: KidKraft Inc., 4630 Olin Road, Dallas, Tx 75244 USA

Make sure to include a copy of your proof of purchase

First Name

KIDKRAFT

Consumer Registration Card

Initial Last Name

Street

City

Country

Apt. No.

State/Province ZIP/Postal Code

Telephone Number

E-Mail Address

Model Number Model Name

Purchased From

Serial Number (on ID Plaque)

Model Number & Name example

F24145 AINSLEY PLAY SYSTEM

Date Purchase

MM / DD / YY

WARNING

AVERTISSEMENT

STRANGULATION HAZARDS

Never playset or to attach these items to play-set.

Never

Never

allow children to wear bike or sport helmets when using

and strangulation.

SERIOUS HEAD INJURY HAZARD to the ground.

SURVEILLANCE CONSTANTE

D'ADULTES REQUISE!

Risques d'étranglement

Ne jamais attacher un de ces éléments à la structure.

Ne jamais l'utilisation de ce centre de jeu.

Ne jamais

enchevêtrement ou étranglement.

RISQUE DE BLESSURES GRAVES À LA TÊTE

AGES 3 TO 10; weight limit of 110 lbs. per child. Maximum number of users, Installation & Operating Instructions; other information is

Tracking Number:

Numèro de Suivi:

Contact us at: KidKraft

1-800-933-0771

Box #: 1 of

Box #: 2 of

Box #: 3 of

Box #: 4 of

Box #: 5 of

Box #: 6 of

Box # (Ex: B29410 1of 6)

For common questions or for information on ordering replacement parts:

Help Center: https://kidkraft.zendesk.com/hc/en-us/

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