Carel | IR33Z7LR20 | IR33V9MR20 | CAREL IR33V7LR20 | IR33W9MR20 | CAREL IR33V9MR20 | IR33A9MR20 | Operating instructions | IR33 uni Manual
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ir33 Universale
electronic control
User manual
I n t e g r a t e d C o n t r o l S o l u t i o n s & E n e r g y S a v i n g s
WARNINGS
CAREL bases the development of its products on decades of experience in HVAC, on the continuous investments in technological innovations to products, procedures and strict quality processes with in-circuit and functional testing on 100% of its products, and on the most innovative production technology available on the market. CAREL and its subsidiaries nonetheless cannot guarantee that all the aspects of the product and the software included with the product respond to the requirements of the final application, despite the product being developed according to start-of-theart techniques. The customer (manufacturer, developer or installer of the final equipment) accepts all liability and risk relating to the configuration of the product in order to reach the expected results in relation to the specific final installation and/or equipment. CAREL may, based on specific agreements, acts as a consultant for the positive commissioning of the final unit/application, however in no case does it accept liability for the correct operation of the final equipment/system.
The CAREL product is a state-of-the-art product, whose operation is specified in the technical documentation supplied with the product or can be downloaded, even prior to purchase, from the website www.carel.com.
Each CAREL product, in relation to its advanced level of technology, requires setup / configuration / programming / commissioning to be able to operate in the best possible way for the specific application. The failure to complete such operations, which are required/indicated in the user manual, may cause the final product to malfunction; CAREL accepts no liability in such cases.
Only qualified personnel may install or carry out technical service on the product.
The customer must only use the product in the manner described in the documentation relating to the product.
In addition to observing any further warnings described in this manual, the following warnings must be heeded for all CAREL products:
• prevent the electronic circuits from getting wet. Rain, humidity and all types of liquids or condensate contain corrosive minerals that may damage the electronic circuits. In any case, the product should be used or stored in environments that comply with the temperature and humidity limits specified in the manual;
• do not install the device in particularly hot environments. Too high temperatures may reduce the life of electronic devices, damage them and deform or melt the plastic parts. In any case, the product should be used or stored in environments that comply with the temperature and humidity limits specified in the manual;
• do not attempt to open the device in any way other than described in the manual;
• do not drop, hit or shake the device, as the internal circuits and mechanisms may be irreparably damaged;
• do not use corrosive chemicals, solvents or aggressive detergents to clean the device;
• do not use the product for applications other than those specified in the technical manual.
All of the above suggestions likewise apply to the controllers, serial boards, programming keys or any other accessory in the CAREL product portfolio.
CAREL adopts a policy of continual development. Consequently, CAREL reserves the right to make changes and improvements to any product described in this document without prior warning.
The technical specifications shown in the manual may be changed without prior warning.
The liability of CAREL in relation to its products is specified in the CAREL general contract conditions, available on the website www.carel.com and/or by specific agreements with customers; specifically, to the extent where allowed by applicable legislation, in no case will CAREL, its employees or subsidiaries be liable for any lost earnings or sales, losses of data and information, costs of replacement goods or services, damage to things or people, downtime or any direct, indirect, incidental, actual, punitive, exemplary, special or consequential damage of any kind whatsoever, whether contractual, extra-contractual or due to negligence, or any other liabilities deriving from the installation, use or impossibility to use the product, even if CAREL or its subsidiaries are warned of the possibility of such damage.
WARNING:
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
separate as much as possible the probe and digital input signal cables from the cables carrying inductive loads and power cables to avoid possible electromagnetic disturbance.
Never run power cables (including the electrical panel wiring) and signal cables in the same conduits.
DISPOSAL
The product is made from metal parts and plastic parts.
In reference to European Union directive 2002/96/EC issued on 27 January
2003 and the related national legislation, please note that:
1. WEEE cannot be disposed of as municipal waste and such waste must be collected and disposed of separately;
2. the public or private waste collection systems defined by local legislation must be used. In addition, the equipment can be returned to the distributor at the end of its working life when buying new equipment.
3. the equipment may contain hazardous substances: the improper use or incorrect disposal of such may have negative effects on human health and on the environment;
4. the symbol (crossed-out wheeled bin) shown on the product or on the packaging and on the instruction sheet indicates that the equipment has been introduced onto the market after 13 August 2005 and that it must be disposed of separately;
5. in the event of illegal disposal of electrical and electronic waste, the penalties are specified by local waste disposal legislation.
Content
1. IntroductIon 7
1.1 Models .............................................................................................................. 7
1.2 Functions and main characteristics ............................................................ 8
2. InstallatIon 10
2.1 IR33: panel mounting and dimensions .................................................. 10
2.2 DIN rail mounting and dimensions .......................................................... 11
2.3 IR33/DN33 with temperature inputs - wiring diagrams ....................... 12
2.4 IR33/DN33 Universale with universal inputs - wiring diagrams ........ 14
2.5 IR33/DN33 Universale with universal inputs - probe connections ... 15
2.6 Connection diagrams ................................................................................... 16
2.7 Installation .......................................................................................................17
2.8 Programming key .......................................................................................... 18
3. usEr IntErFacE 19
3.1 Display ............................................................................................................. 19
3.2 Keypad.............................................................................................................20
3.3 Programming .................................................................................................20
3.4 Setting the current date/time and the on/off times ................................. 21
3.5 Using the remote control (accessory) ......................................................23
4. commIssIonIng 25
4.1 Configuration .................................................................................................25
4.2 Preparing for operation ...............................................................................25
4.3 Switching the controller On/Off ................................................................25
5. FunctIons 26
5.1 Temperature unit of measure ....................................................................26
5.2 Probes (analogue inputs)............................................................................26
5.3 Standard operating modes (parameters St1,St2,c0,P1,P2,P3) ...........27
5.4 Validity of control parameters (parameters St1,St2,P1,P2,P3) .............30
5.5 Selecting the special operating mode ......................................................30
5.6 Special operating modes ............................................................................. 31
5.7 Additional remarks on special operation .................................................34
5.8 Outputs and inputs .......................................................................................34
6. control 37
6.1 Type of control (parameter c32) ..............................................................37
6.2 ti_PID, td_PID (parameters c62,c63, d62,d63) .....................................37
6.3 Auto-Tuning (parameter c64) .....................................................................37
6.4 Operating cycle..............................................................................................38
6.5 Operation with probe 2 ...............................................................................39
7. tablE oF paramEtErs 44
7.1 Variables only accessible via serial connection ......................................49
8. alarms 50
8.1 Types of alarms ..............................................................................................50
8.2 Alarms with manual reset ...........................................................................50
8.3 Display alarm queue ....................................................................................50
8.4 Alarm parameters .........................................................................................50
8.5 Table of alarms ..............................................................................................52
8.6 Relationship between dependence parameter and alarm causes .....53
9. tEchnIcal spEcIFIcatIons and product codEs 54
9.1 Technical specifications ................................................................................54
9.2 Cleaning the controller ..............................................................................55
9.3 Product codes ................................................................................................56
9.4 Conversion tables from IR32 universale ..................................................56
9.5 Software revisions .........................................................................................57
ENG
1. INtroductIoN
IR33-DN33 Universale is a series of controllers designed for controlling the main physical values (temperature, pressure, humidity) -conditioning, refrigeration and heating units. There are two product lines: the first for two temperature probes only (NTC, NTC-HT, PTC, PT1000) and the second for two temperature probes with a wider range (NTC, NTC-HT,
PTC, PT100, PT1000, J/K thermocouples), for pressure and humidity transducers or for general signal transmitters (0 to 1 V, 0 to 10 V, -0.5 to
1.3V voltage inputs, 0 to 5 V ratiometric inputs or 0 to 20 mA, 4 to 20 mA current inputs). See the table below. The models also differ according to the type of power supply (115 to 230 Vac or 12 to 24 Vac, 12 to 30 Vdc for controllers with temperature inputs only and 115 to 230 Vac or 24
Vac/Vdc for controllers with universal inputs) and which based on the model may be one, two or four relays, four PWM outputs for controlling external solid state relays (SSR), one or two relays plus one or two 0 to 10
Vdc analogue outputs (AO) respectively. The type of control can be set as ON/OFF (proportional) or proportional, integral and derivative (PID).
A second probe can be connected for differential control or freecooling/ freeheating, or for compensation based on the outside temperature.
Alternatively, a second control cycle can be activated with independent set point, differential and dedicated outputs. The range includes models for panel installation (IR33), with IP65 index of protection, and for DIN rail mounting (DN33). To simplify wiring, all the models are fitted with plug-in terminals. The controllers can be connected via a network to supervisory and telemaintenance systems.
The accessories available include:
• computer-based programming tool;
• remote control for operation and programming;
• programming key, with battery;
• programming key, with 230 Vac power supply;
• RS485 serial card;
• RS485 serial card, with possibility of reversing the Rx-Tx terminals;
• module for converting the PWM signal to a 0 to 10 Vdc or 4 to 20 mA analogue signal;
• module for converting the PWM signal to an ON/OFF relay signal.
1.1 Models
The following table describes the models and the main characteristics.
tYpE
1 relay
2 relays
4 relays
4 SSR
1 relay +1
0 to 10 Vdc
2 relays +2
0 to 10 Vdc codE panel installation temperature inputs (*)
IR33V7HR20
IR33V7HB20
IR33V7LR20
IR33W7HR20
IR33W7HB20
IR33W7LR20
IR33Z7HR20
IR33Z7HB20
IR33Z7LR20
IR33A7HR20
IR33A7HB20
IR33A7LR20
IR33B7HR20
IR33B7HB20
IR33B7LR20
IR33E7HR20
IR33E7HB20
IR33E7LR20
IR33-DN33 UNIVERSALE universal inputs
(*)
IR33V9HR20
IR33V9HB20 charactErIstIcs dIn rail assembly temperature inputs (*)
DN33V7HR20 universal inputs
(*)
DN33V9HR20
DN33V7HB20 DN33V9HB20
2AI, 2DI, 1DO, BUZ, IR, 115 to 230 V
2AI, 2DI, 1DO, BUZ, IR, RTC, 115 to 230 V
IR33V9MR20
DN33V7LR20 DN33V9MR20
2AI, 2DI, 1DO, BUZ, IR, 12 to 24Vac, 12 to 30 Vdc (
= 24 Vac/Vdc)
IR33W9HR20
IR33W9HB20
IR33W9MR20
DN33W7LR20 DN33W9MR20
2AI, 2DI, 2DO, BUZ, IR, 12 to 24 Vac, 12 to 30 Vdc (
= 24 Vac/Vdc)
IR33Z9HR20
IR33Z9HB20
DN33W7HR20 DN33W9HR20 2AI, 2DI, 2DO, BUZ, IR, 115 to 230 V
DN33W7HB20 DN33W9HB20 2AI, 2DI, 2DO, BUZ, IR, RTC, 115 to 230 V
DN33Z7HR20
DN33Z7HB20
DN33Z9HR20
DN33Z9HB20
2AI, 2DI, 4DO, BUZ, IR, 115 to 230V
2AI, 2DI, 4DO, BUZ, IR, RTC, 115 to 230 V
IR33Z9MR20
DN33Z7LR20 DN33Z9MR20
2AI, 2DI, 4DO, BUZ, IR, 12 to 24 Vac, 12 to 30 Vdc (
= 24 Vac/Vdc)
IR33A9HR20
IR33A9HB20
IR33B9HR20
IR33B9HB20
DN33A7HR20 DN33A9HR20
DN33A7HB20 DN33A9HB20
DN33B7HR20 DN33B9HR20
DN33B7HB20 DN33B9HB20
2AI, 2DI, 4SSR, BUZ, IR, 115 to 230V
2AI, 2DI, 4SSR, BUZ, IR, RTC, 115 to 230V
IR33A9MR20
DN33A7LR20 DN33A9MR20
2AI, 2DI, 4SSR, BUZ, IR, 12 to 24 Vac, 12 to 30 Vdc (
= 24 Vac/Vdc)
2AI, 2DI, 1DO+1AO, BUZ, IR, 115 to 230 V
2AI, 2DI, 1DO+1AO, BUZ, IR, RTC, 115 to 230 V
IR33B9MR20
DN33B7LR20 DN33B9MR20
2AI, 2DI, 1DO+1AO, BUZ, IR, 12 to 24 Vac, 12 to 30 Vdc (
= 24 Vac/Vdc)
IR33E9HR20
IR33E9HB20
DN33E7HR20 DN33E9HR20
DN33E7HB20 DN33E9HB20
2AI, 2DI, 2DO+2AO, BUZ, IR, 115 to 230 V
2AI, 2DI, 2DO+2AO, BUZ, IR, RTC, 115 to 230 V
IR33E9MR20
DN33E7LR20 DN33E9MR20
22AI, 2DI, 2DO+2AO, BUZ, IR, 12 to 24 Vac, 12 to 30 Vdc (
= 24 Vac/Vdc)
Tab. 1.a
AI=analogue input; AO=analogue output; DI= digital input; DO=digital output (relay); BUZ=buzzer; IR=infrared receiver; RTC=Real Time Clock.
(*) tYpEs oF probEs/Inputs aVaIlablE temperature inputs
NTC
NTC-HT
PTC
PT1000
PT100
TC J/K
0 to 1 V
-0.5 to 1.3 V
0 to 10 V
0 to 5 V ratiometric
0 to 20 mA
4 to 20 mA
-
-
-
-
-
-
-
-
-50T90°C
-40T150°C
-50T150°C
-50T150°C universal inputs
-50T110°C
-10T150°C
-50T150°C
-199T800°C
-199T800°C
-100T800°C
Max range -199 to 800
Max range -199 to 800
Max range -199 to 800
Max range -199 to 800
Max range -199 to 800
Max range -199 to 800
Tab. 1.b
Note that the type of outputs can be identified from the code:
• the fifth letter V/W/Z corresponds to 1,2,4 relay outputs respectively;
• the fifth letter A corresponds to 4 SSR outputs;
• the fifth letter B/E corresponds to 1 or 2 relays and 1 or 2 x 0 to 10 Vdc analogue outputs respectively.
The type of power supply can also be identified:
• the seventh letter H corresponds to the 115 to 230 Vac power supply;
• the seventh letter L indicates the 12/24 Vac or 12/30Vdc power supply on models with temperature inputs only and M the 24 Vac/24Vdc power supply on models with universal inputs.
7 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
1.2 Functions and main characteristics
The IR33/DN33 controllers feature two main types of operation: “direct” and “reverse”, based on the value measured. In “direct” operation, the output is activated if the value measured exceeds the set point plus a diff erential, and thus aims to keep the value below a certain level
(typically used in refrigeration systems). Vice-versa, in “reverse” operation the output is activated when the temperature falls below the set point plus a diff erential (typically used in heating systems).
There are nine preset operating modes in which the installer can choose the set point and the activation diff erential.
In “special” operating mode, the exact activation point and deactivation and the control logic, “direct” or “reverse”, can both be set, guaranteeing signifi cant fl exibility. Finally, automatic cycles can be programmed, called
“operating cycles”, used for example in processes where the temperature must remain above a certain value for a minimum time (pasteurisation). An operating cycle is defi ned by fi ve time intervals in which the temperature must reach a certain set point. The operating cycle is activated on the keypad, via digital input or automatically on the models with RTC. On all models, it runs for the set time , thanks to the internal timer. The remote control, an accessory available for all the controllers, has the same buttons as the controller interface, and in addition can directly display the most frequently used parameters. Based on the model of controller, the output activated may be a relay, a PWM signal for solid state relays (SSR) or a voltage that increases linearly from 0 to 10 Vdc. The PWM output can also be converted, using the following modules:
• CONV0/10A0: conversion from PWM output for SSR to a linear 0 to 10
Vdc or 4 to 20 mA analogue signal;
• CONONOFF0: conversion from PWM output for SSR to an ON/OFF relay output.
Starting fi rmware revision 2.0, IR33 Universale can manage two circuits with independent PID control. New software functions have also been introduced, such as speed-up, cut-off and forcing the output from digital input, which can be selected for each output. See the paragraph
“Software revisions” and the chapter “Functions”.
Below is a description of the accessories for the IR33/DN33 Universal:
ComTool programming tool
(downloadable from http://ksa.carel.com)
With this useful tool, the controller can be programmed from any PC, saving the diff erent confi gurations to fi les that can be loaded during the fi nal programming stage, creating custom sets of parameters for faster programming and setting diff erent user profi les with access protected by password.
The PC must be fi tted with the USB/RS485 converter (CVSTDUMOR0) and the RS485 serial interface (IROPZ48500).
Remote control (cod. IRTRUES000)
Used to directly access the main functions, the main confi guration parameters and to program the controller from a distance, using a group of buttons that exactly replicate the keypad on the controller.
remote control
Esc
Set Alarm
1 2
Set point 1
4
Set point 2
5
Clock
6
3
Reset
Diff 1
7
Probe 1
Diff 2
8
Probe 2
Dead zone
9
Time ON Time OFF
0 product part number IRTRUES000
Fig. 1.b
Programming key (code IROPZKEY00) and programming key with power supply (code IROPZKEYA0)
The keys can be used to quickly program the controllers, even when not connected to the powered supply, reducing the risk of errors. These accessories also allow fast and eff ective technical service, and can be used for programming the controllers in just a few seconds, also during the testing phase.
Fig. 1.c
RS485 serial interface (code IROPZ48500 & IROPZ485S0)
These fi t directly into the connector that normally is used for programming via key, and allow connection to the PlantVisor supervisory system. These options have been designed to remain outside of the controller and consequently the connection to the PlantVisor supervisory system can be installed at any time, even subsequently, if the system requires. Model
IROPZ485S0 features a microprocessor and can automatically recognise the TxRx+ and TxRx- signals (possibility to reverse the connection).
Fig. 1.d
Fig. 1.a
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
8
ENG
USB/RS485 converter (CVSTDUMOR0)
The USB/RS485 converter is an electronic device used to interface a
RS485 network to a personal computer via the USB port.
Fig. 1.e
RS485 card (code IROPZSER30)
Used to connect the DN33 via the RS485 serial network to the PlantVisor supervisory system.
Fig. 1.f
Analogue output module (code CONV0/10A0)
Converts the PWM signal for solid state relays (SSR) to a standard 0 to 10
Vdc or 4 to 20 mA signal. For models IR/DN33A7**** and IR33D7**** only.
Fig. 1.g
ON/OFF module (code CONVONOFF0)
This module converts a PWM signal for solid state relays to an ON/OFF relay output. Useful when the IR/DN33A7**** or IR33D7**** controller needs to be used with one or more outputs to control solid state relays, and at the same time one or more ON/OFF outputs are required for the control functions or alarms.
Fig. 1.h
9 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
2. INstallatIoN
2.1 Ir33: panel mounting and dimensions
2.1.1 IR33 temperature inputs
76.2
75
83 dima di foratura
drilling template
71x29 mm
80.6
2.1.2 IR33 - universal inputs
76.2
dima di foratura
drilling template
71x29 mm
80.6
80
93
101
1
2
2.1.3 IR33 optional connections
Temperature inputs Universal inputs
IROPZ48500:
Interfaccia scheda seriale RS485
Serial board interface RS485
IROPZKEY**:
Chiave di programmazione
Programming key ir33 universale +030220801 - rel. 2.0 - 16.04.2010
10
IROPZ48500:
Interfaccia scheda seriale RS485
Serial board interface RS485
IROPZKEY**:
Chiave di programmazione
Programming key
ENG
2.2 dIN rail mounting and dimensions
2.2.1 DN33 Temperature inputs
70 60
2.2.2 DN33 Universal inputs
70 60
2.2.3 DN33 optional connections
IROPZSER30:
Interfaccia seriale RS485.
Serial board RS485.
IROPZ485**:
Interfaccia seriale RS485
Serial board RS485
IROPZKEY**:
Chiave di programmazione
Programming key
11 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
DO1
1 2 3
C1
NC1
NO1
EN60730-1
UL 873
~250 V
DO1
8 (4) A
8A 2FLA
12LRA
SERIAL and KEY
6 7 8 9 10 11 12
POWER
SUPPLY
B1 B2 DI1 DI2
GND
DO1
DO1
2 3
C1 NO1
1 2 3
C1
NC1
NO1
6 7
EN60730-1
UL 873
~250 V
EN60730-1
UL 873
~250 V
DO1
8 (4) A
8A 2FLA
DO1
8 (4) A
8A 2FLA
12LRA
SERIAL and KEY
8 9 10 11 12
SERIAL and KEY
POWER
SUPPLY
8
B1
9 10 11 12
B1
GND
B2 DI1 DI2
GND
NO2
C2
NC2
13 14 15
DO2
1 2 3
DO1
C1
NC1
NO1
EN60730-1
UL 873
~250 V
DO1...2
8 (4) A
8A 2FLA
12LRA
SERIAL and KEY
6 7 8 9 10 11 12
POWER
SUPPLY
B1 B2 DI1 DI2
GND
NO2
13
NO2
C2
13 14 15
DO1
1 2 3
DO2
ENG
DO1
1 2 3
NC2
15
DO1...2
6 7
EN60730-1
UL 873
~250 V
EN60730-1
UL 873
~250 V
UL 873
8 9
8 (4) A
8A 2FLA
DO1...2
~250 V
12LRA
DO1 SERIAL and KEY
8A 2FLA
12LRA SERIAL and KEY
POWER
SUPPLY
B1 B2 DI1 DI2
8 9 10 11 12
SERIAL and KEY
NO2
13
DO1
C2
1 2 3 4 5
C1
14
NC2
15
DO2
NC1
NO1
NC4
NO4
16
DO3
C3
17
NO3
C4
18
DO4
EN60730-1
UL 873
~250 V
DO1...4
8 (4) A
8A 2FLA
12LRA
6 7 8 9
POWER UL 873
SUPPLY
EN60730-1
~250 V
DO1
8 (4) A
12LRA
GND
SERIAL and KEY
GND
DO1 SERIAL and KEY
C1
1
NC1
C1
2
NC1
3
NO1
6 7
POWER
SUPPLY
POWER
SUPPLY
8
B1
9 10 11 12
B2 DI1 DI2
B1
1 2 3
2.3 Ir33/dN33 with temperature inputs - wiring diagrams
6 7 8 9 10 11 12
2.3.1 IR33 GND
C1
NC1
NO1
POWER
SUPPLY
B1 B2 DI1 DI2
The models with 115/230 Vac and 12/24 Vac power supply have the same wiring diagram because the polarity of the power supply connection is not important.
13 14
14
NC2
15
NC2
C2
DO2
15
NC4
NO4
16
NC4
17
C4
18
C4
DO4
EN60730-1
7
EN60730-1
UL 873
~250 V
~250 V
DO1...4
8 (4) A
8A 2FLA
IR33V7HR20 / IR33V7HB20/ IR33V7LR20
13 16 17
1 13 2 14 3 4 5
1 2
DO1
NO1
3
DO2
4
DO1
5
C1
1
1
NC1
C1
2
3
3
C3
NO1
C1
NC1
NO1
NC1
NO3
18
6
UL 873
UL 873
POWER
6
6
7
7
~250 V
EN60730-1
UL 873
POWER
POWER
SUPPLY
9
8A 2FLA
DO1
10 11 12
SERIAL and KEY
8
B1
9
12LRA
10 11 12
SERIAL and KEY
SERIAL and KEY
GND
8 9 10 11 12
8 9 10 11 12
B1
B1 B2 DI1 DI2
GND
IR33W7HR20 / IR33W7HB20 / IR33W7LR20
14
NC1
+
2 3
1 2 3
C1
DO2
DO1
NO1
6 7
SSR DC
POWER
SUPPLY
20 mA MAX
12 V MAX
8 9 DO1...2
EN60730-1
POWER
UL 873
SUPPLY
~250 V
6 7 8 9 10 11 12
B1
GND
GND
8 (4) A
12LRA
B2 DI1 DI2
SERIAL and KEY
SERIAL and KEY
GND
AO1
IR33Z7HR20 / IR33Z7HB20 / IR33Z7LR20
AO1
1
1
C2
C2
+
2 3
14
+
2 3
NC2 NC4
NO4
16
DO2
17
6
C4
18
7
SSR DC
POWER
6
DO4
SUPPLY
UL 873
UL 873
8
8
B1
20 mA MAX
9
9
12 V MAX
~250 V
DO1...2
8 (4) A
10 11 12
SERIAL and KEY
SERIAL and KEY
8 9 10 11 12
SERIAL and KEY
G0
1
1
C1
2
2
3
3 DO1
NC1
NO1
NC1
4
C3
5
NO3
6 7
POWER
SUPPLY
POWER
SUPPLY
POWER
SUPPLY
B1 B2 DI1 DI2
8 9 10 11 12
B2 DI1 DI2
GND
B1
GND
Relays Y2
G0
Y4
1 2 3 4 5
G0
6 7
AO1...4
20 mA MAX
SSR DC
12 V MAX
+
13
-
14 17
-
AO2 AO4
C2 + -
AO3 NC4
+
+
1
13
G0
DO1
2 3 4 5
14 15 16 17
Y1
DO2
G0
DO3
Y3
18
-
C4
6 7
18
EN60730-1
UL 873
~250 V
8 (4) A
8A 2FLA
12LRA
B1 B2 DI1 DI2
SERIAL and KEY
GND
8 9 10 11 12
C1
NC1
NO1
C3
NO3
POWER
SUPPLY
B1 B2 DI1 DI2
GND
IR33A7HR20 / IR33A7HB20 / IR33A7LR20
+
+
Y2
13
1
AO1
-
G0
Y4
G0
-
14
14
2
-
-
AO2 AO4
14
+
+
AO1
NC2
3
15
Y1
AO4
-
-
4
NC4
16
17
NO4
17
2 3 4 5 +
+
17
Y3
5
+
18
G0
18
6 -
18
-
DO4
7
SSR DC
SSR DC
UL 873
8
AO1...4
~250 V
9
20 mA MAX
12 V MAX
DO1...4
12 V MAX
8A 2FLA
12LRA
SERIAL and KEY
SERIAL and KEY
SERIAL and KEY
1
G0
1 2 3
1 2 3 4 5
NC1
Y1
G0
C3
Y3
NO3
POWER
6 7
6 7
7
POWER
SUPPLY
SUPPLY
8
8
B1
8 9
9
9 10 11 12
10 11 12
B1
B1
B1
B2 DI1 DI2
B2 DI1 DI2
GND
IR33B7HR20 / IR33B7HB20 / IR33B7LR20
+
Y2 DO1
+
13
GO
14
GO
-
AO2
Y4
G0
EN60730-1
UL 873
~250 V
EN60730-1
UL 873
~250 V
13
C1
1
1 +
13
-
1
1
-
14
2
2
2
-
14
2
-
AO2
3
DO1
3
AO3
3
AO4
-
4
+
17
5
+
6
18
7
POWER
6 7 7 8
8
8
8 9
9
9
9
8 (4) A
8A 2FLA
12LRA
8 (4) A
8A 2FLA
12LRA
10 11 12
10 11 12
C1
NC1
NO1 Y1
Y1
G0
Y3
POWER
SUPPLY
B1
GND
B2 DI1 DI2
GND
AO2
5 mA MAX
DC
DC
0...10 V
AO2
5 mA MAX
SSR
Relays
+ 0-10 Vdc
Y2
GO
+
13 14
-
AO2
DO1
1 2 3
C1 -
AO1
+
NC1
1 2 3
6 7
EN60730-1
UL 873
~250 V
DO1
8 (4) A
8A 2FLA
12LRA
AO1
SSR DC
20 mA MAX
12 V MAX
8 9 10 11 12
DC
AO2
5 mA MAX
0...10 V
SERIAL and KEY
SERIAL and KEY
POWER
SUPPLY
6 7
B1 B2 DI1 DI2
8 9 10 11 12
G0 Y1
POWER
SUPPLY
B1 B2 DI1 DI2
GND
IR33E7HR20 / IR33E7HB20 / IR33E7LR20
Y2
13
1
G0
14
Y4
17
+
Y2
DO1
G0
-
AO2
DO3
AO4
Y4
+
+
13 14
3 4
17
-
AO2 AO4
+
C1
AO1
-
NC1
2 3 4 5
G0
18
G0
-
18
7
EN60730-1
UL 873
~250 V
DO1/3
8 (4) A
8A 2FLA
12LRA
AO1...4
SSR DC
20 mA MAX
12 V MAX
8 9 10 11 12
DC
AO2/4
5 mA MAX
0...10 V
SERIAL and KEY
-
SERIAL and KEY
POWER
SUPPLY
6 7
B1 B2 DI1 DI2
8 9 10 11 12
G0
Y1
G0
Y3
POWER
SUPPLY
B1 B2 DI1 DI2
GND
+
Y2
G0
Y4
14
G0
-
AO2
14 DO3
AO4
17
+
G0
18
6
-
-
EN60730-1
UL 873
~250 V
AO1...4
EN60730-1
7 8
~250 V
9
DO1/3
8 (4) A
8A 2FLA
DO1
8 (4) A
DC
AO2/4
5 mA MAX
0...10 V
SERIAL and KEY
8A 2FLA
12LRA
SERIAL and KEY
1 +
AO1
C1
1
C1
+
1
+
1
-
2
2
2
-
2
-
-
3
3
+
DO3
NO1
-
AO3
3
NO1
3
4
4
4 5
5
5
+ +
+
NO3
C3
Y3
POWER
6 7
7
8 8
B1
8
9 9
B2 DI1 DI2
9
10 11 12
POWER
SUPPLY
B1
GND
B2 DI1 DI2
GND ir33 universale +030220801 - rel. 2.0 - 16.04.2010
12
Y2
GO
+
13 14
-
AO2
1 2 3
DO1
C1
NC1
NO1
EN60730-1
UL 873
~250 V
DO1
8 (4) A
8A 2FLA
12LRA
DC
AO2
5 mA MAX
0...10 V
SERIAL and KEY
6 7 8 9 10 11 12
POWER
SUPPLY
B1 B2 DI1 DI2
GND
-
-
Y4
AO4
17
+
G0
18
EN60730-1
~250 V
8 (4) A
8A 2FLA
12LRA
-
+
+
DO1
1 1 2 2 3 3 4 5
C1
NC1 C3
6 6 7 7
NO3
POWER
SUPPLY
8 8 9 9 10 11 12
DI2
DC DC
5 mA MAX
0...10 V
Y2
G0
Y4
G0
+
13
DO1
14
-
AO2
DO3
AO4
17
+
18
-
1 2 3 4 5 6 7
EN60730-1
UL 873
~250 V
DO1/3
8 (4) A
8A 2FLA
12LRA
DC
AO2/4
5 mA MAX
0...10 V
SERIAL and KEY
8 9 10 11 12
C1
NC1
NO1
C3
NO3
POWER
SUPPLY
B1 B2 DI1 DI2
GND
Y2
G0
Y4
G0
13
+
DO1
14
-
AO2
DO3
AO4
+
17 18
-
EN60730-1
UL 873
~250 V
DO1/3
8 (4) A
8A 2FLA
12LRA
1 2 3 4 5 6 7
C1
NC1
NO1
C3
NO3
POWER
SUPPLY
8 9 10 11 12
B1 B2 DI1 DI2
GND
DC
AO2/4
5 mA MAX
0...10 V
SERIAL and KEY
NO1 NC1
DO1...4
C1 NO3 NC3
EN60730-1
UL 873
C3
~250 V
NO2 NC2
8 (4) A
8A 2FLA
12LRA
C2 NO4 NC4 C4
13 14
DO1
NO1 NC1
15 16
DO1...4
17
EN60730-1
19
UL 873
20
~250 V
DO3 DO2
C1 NO3 NC3 C3 NO2 NC2
22 23
8A 2FLA
12LRA
C2
DO4
NO4 NC4
24
C4
24 13
13
14
DO1
NO1 NC1
14
15
DO1...4
C1
AC 12...24 V
C3
DC 12...30 V 300 mA MAX
15
16
DO3
16
4
EN60730-1
19
5
20
7
~250 V
18
B1
DO2
NO2 NC2
GND
12LRA
C2
DI2
19 20 21
10
22
11
DO4
NO4 NC4
SERIAL
23
DO1
4
DO3
5 6
AC 12...24 V
POWER
SUPPLY
B1
4 5 6
7
B2
8
DO2
GND
9
DI1 DI2
10 11
DO4
SERIAL
AC 12...24 V
DC 12...30 V 300 mA MAX
B1
7
B2
8 9
DI1 DI2
10
GND
11
C4
24
AO1...4
SSR DC
20 mA MAX
12 V MAX
Y1
13 14
G0
15
Y1
+
AO1
-
G0
Y3 G0
16 17 18
AO1...4
+
-
Y3
AO3
G0
Y2 G0
19
SSR DC
+
AO2
Y2 G0
Y4 G0
22 23 24
+
-
Y4
AO4
G0
13
Y1
13
+
+
14
AO1
14
AO1
-
-
15
G0
16
+
4 5
AO3
-
18
Y3 G0
15 16 18
6
B1
19 22
7
+
Y2
B2
-
AO2
DI2
G0
10
19
GND
20 21
Y4
+
11
AO4
SERIAL
23
+
4 5
AO3
-
6
AC 12...24 V
POWER
SUPPLY
4 5 6
B1
7
+
B2
8
AO2
9
-
DI2
10
GND
+
11
AO4
SERIAL
B1
AC 12...24 V
DC 12...30 V 300 mA MAX
7
B2
8 9
DI1 DI2
10
GND
11
-
-
24
G0
24
DO1/3 EN60730-1
UL 873
~250 V
8 (4) A
8A 2FLA
12LRA
NO1 NC1 C1 NO3 NC3 C3 Y2
AO2/4
DC
5 mA MAX
0...10 V
G0 Y4 G0
16 17
DO1
NO1 NC1 C1
UL 873
DO3
NO3 NC3
18 19
8A 2FLA
12LRA
+
AO2
C3 Y2 G0
-
DC
22
0...10 V
+
23 24
-
AO4
Y4 G0
EN60730-1
17
UL 873
4
DO1
NO1 NC1
13 14
C1 NO3 NC3 C3
15
DC 12...30 V 300 mA MAX
16 17 18
DO1
19
Y2
19
+
B2
20 21
AO2/4
8
GND
20
9
-
DI1 DI2
G0
21
SERIAL
DC
10
Y4
+
AO4
23
4 5
DO3
6
B1
AC 12...24 V
POWER
SUPPLY
4 5 6
7
+
B2
8
AO2
9
-
DI1 DI2
10
GND
+
11
AO4
SERIAL
B1
AC 12...24 V
DC 12...30 V 300 mA MAX
7
B2
8 9
DI1 DI2
10
GND
11
G0
24
-
-
2.3.2 DN33
NO1 NC1
DO1...4
C1
EN60730-1
UL 873
NO3 NC3 C3
~250 V
NO2 NC2
8 (4) A
8A 2FLA
12LRA
C2
DN33V7HR20 / DN33V7HB20
DN33W7HR20 / DN33W7HB20
DO1 DO3
19 20
~250 V
8A 2FLA
DO2
NO2 NC2 C2
NO4 NC4
22 23
C4
24
DO4
NO4 NC4 C4
13
1
13
1
L
2
DO1
15 16
DO1...4
UL 873 6
DO3
C1 NO3 NC3 C3
16 17 18
19 20 22
B1 B2
DO2
NO2 NC2 C2
DI2
19
GND
20 21
11
DO4
NO4 NC4
SERIAL
23
24
C4
24
2
DO1
N
DO3
6
B1
7
B2
8
DO2
9
DI2
10 11
DO4
GND
POWER
SUPPLY
1 2
SERIAL
6
B1
7
B2
8 9
DI1 DI2
10 11
L N
GND
AC 115...230 V 50 mA MAX
Relays
DO1...4
EN60730-1
UL 873
~250 V
8 (4) A
8A 2FLA
12LRA
C2 NO4 NC4 NO1 NC1 C1 NO3 NC3 C3 NO2 NC2
DN33V7LR20
DN33W7LR20
DN33Z7LR20 C1
13
13
14
DO1
NO1 NC1
14
15
C1
15
16
17
EN60730-1
UL 873
POWER
SUPPLY
DO1...4
C3
18
EN60730-1
6
19
POWER
DC 12...30 V 300 mA MAX
16 4 17 5 18 6
B1 B2
NO2 NC2
GND
8 (4) A
8A 2FLA
12LRA
C2
22 23
20 21 22 23
SERIAL
8 (4) A
8A 2FLA
10
12LRA DI2
C2
DO1
DC 12...30 V 300 mA MAX
B1 B2
DO2
GND
DI1 DI2
DO4
C4
24
C4
24
C4
24
POWER
SUPPLY
4 5 6
AC 12...24 V
DC 12...30 V 300 mA MAX
B1
GND
SERIAL
7
B2
8 9
DI1 DI2
10 11
AO1...4
SSR DC
DN33A7HR20 / DN33A7HB20
20 mA MAX
12 V MAX
Y1 G0 Y3 G0 Y2 G0
DN33A7LR20
Y1 G0
AO1...4
SSR DC
20 mA MAX
12 V MAX
+
Y1
AO1
-
G0
Y4 G0
13
L
1
+
13
1
+
2
AO1
N
15
-
G0
L
2
N
-
POWER
SUPPLY
1 2
16
AO1...4
Y3
+
17
AO3
18 19 SERIAL 23
-
G0
6 7
+
B1
8 9
Y2
AO2
G0
DI2
10
+
Y4
11
AO4
16 17 18 19
GND
20 21
SERIAL
23
+
AO3
-
6
B1
7
+
8 9
-
DI1 DI2
10
+
11
AO4
24
G0
24
-
-
GND
SERIAL
6
B1
7
B2
8 9
DI1 DI2
10 11
GND
Y3 G0 Y2 G0
20 mA MAX
Y4 G0
13 14 15 16 17
AO1...4
18
+ -
AO3
Y3 G0
19
SSR DC
+
AO2
Y2 G0
22 23 24
+
Y4
AO4
G0
-
SSR
13 14 15 22 23 24
Y1
+
AO1
-
G0 Y3
+
AO3
-
G0 Y2
+
AO2
-
G0 Y4
+
AO4
-
G0
13
Y1
13
+
+
14
AO1
14
-
15
G0
15
16
+
SUPPLY
-
18
Y3
DC 12...30 V 300 mA MAX
16
POWER
SUPPLY
4 17 5 18 6
B1
Y2
19
+
20 21
20 mA MAX
AO2
-
B2
DI1 DI2
22 23
SERIAL
10
+
GND
G0
AO1
-
+
AO3
-
DC 12...30 V 300 mA MAX
B1
+
B2
DI1
-
DI2
+
AO4
-
-
24
G0
24
DN33B7LR20
DN33E7LR20
POWER
SUPPLY
4 5 6
AC 12...24 V
DC 12...30 V 300 mA MAX
B1
GND
SERIAL
7
B2
8 9
DI1 DI2
10 11
DN33E7HR20 / DN33E7HB20
DO1/3 EN60730-1
~250 V
UL 873
8 (4) A
8A 2FLA
12LRA
NO1 NC1 C1 NO3 NC3 C3
13 14
DO1/3
DO1
NO1 NC1 C1
16
UL 873
17
~250 V
DO3
8A 2FLA
12LRA
NO3 NC3 C3
Key AC 115...230 V 50 mA MAX
POWER SUPPLY
DO1/DO2/DO3/DO4
AO1/AO2/AO3/AO4
G0
Y1/Y2/Y3/Y4
C/NC/NO
B1/B2
DI1/DI2
Y2
AO2/4
G0
DC
5 mA MAX
0...10 V
19
+
20 21
AO2/4
DC
AO2
-
Y2 G0
Power supply
Y4
Y4
AO4
13
DO1/3
1
15 16
UL 873
C1
17
~250 V
DO3
NO3 NC3
13
1
L
2
DO1
N
16 17
DO3
12LRA
B1
C3
18
6
B1
7
+
19
7
+
Y2
B2
20
8
21
AO2 DI2
G0
-
SERIAL
DC
10
Y4
11
AO4
19
GND
20 21
SERIAL
23
8 9
-
DI1 DI2
10
+
11
AO4
GND
POWER
SUPPLY
1 2
SERIAL
B1
7
B2
8 9
DI1 DI2
10 11
L N
GND
G0
24
G0
24
G0
-
24
-
-
Digital output 1/2/3/4 (relays 1/2/3/4)
Relays +
0...10 Vdc
NO1 NC1
13
DO1/3
13 14
14
DO1
EN60730-1
UL 873
~250 V
8 (4) A
8A 2FLA
12LRA
NO1 NC1 C1 NO3 NC3
EN60730-1
16
C3
17
8 (4) A
12LRA
DO1
C1 C3
Y2
Y2
+
AO2/4
AO2
G0
G0
-
DC
5 mA MAX
0...10 V
DC
Y4 G0
5 mA MAX
22 0...10 V 24
Y4
+
AO4 G0
-
C1
15 16
POWER
EN60730-1
17
UL 873 4
DO3
18
8 (4) A
12LRA
B1
Y2
7
19
+
B2
20 21
AO2/4 -
22
SERIAL
23
5 mA MAX
AO4
DI1 DI2
24
-
G0 G0
GND
15 16
4
17
5
18
6
24
B1
+
B2
DI1
-
DI2
+
AO4
-
DC 12...30 V 300 mA MAX
POWER
SUPPLY
4 5 6
AC 12...24 V
DC 12...30 V 300 mA MAX
B1
GND
SERIAL
7
B2
8 9
DI1 DI2
10 11
PWM output for controlling external solid state relays (SSR) or 0 to 10 Vdc analogue output
PWM or 0 to 10 Vdc analogue output reference
PWM or 0 to 10 Vdc analogue output signal
Common/Normally closed/Normally open (relay output)
Probe 1/Probe 2
Digital input 1/ Digital input 2
ENG
13 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
NO1 NC1
13 14
DO1...4
C1
C1
EN60730-1
UL 873
NO3 NC3 C3
EN60730-1
17
C3
~250 V
8 (4) A
8A 2FLA
12LRA
NO2 NC2 C2
8 (4) A
8A 2FLA
NO2 NC2
12LRA
DO2
C2
NO4 NC4
22 23
C4
24
C4
13
SUPPLY
1
15 16 17 18
DO1...4
DO3
6
POWER
SUPPLY
C1 NO3 NC3 C3
19 20 21 22 23
SERIAL
B1 B2
DO2
12LRA DI2
10
NO2 NC2
GND
C2
16 17 18
6
L
AC 115...230 V 50 mA MAX
DO3
B1 B2
DI1 DI2
DO2
GND
DO4
24
C4
24
POWER
SUPPLY
1 2
SERIAL
6
B1
7
B2
8 9
DI1 DI2
10 11
L N
GND
AC 115...230 V 50 mA MAX
AO1...4
SSR DC
20 mA MAX
12 V MAX
Y1
13 14
G0
15
Y3 G0
AO1...4
18
Y2 G0
20 mA MAX
Y4
22 23
G0
24
Y1
+
AO1 G0
-
Y3
+
AO3 G0
-
Y2
+
AO2 G0
-
Y4
+
AO4 G0
-
POWER
SUPPLY
14 2
L
13
+
SUPPLY
1 AO1
N
15
G0
-
+
L N
-
AO1
AC 115...230V 50 mA MAX
POWER
SUPPLY
1 2
+
16
Y3
16
17
17
AO3
18
G0
-
B1
19
6
+
7
20 21
20 mA MAX
AO2
B2
9
-
DI1 DI2
10
22 23
SERIAL
+
Y2 G0
GND
18 6
-
B1
+
B2
DI1
-
DI2
+
AO4
SERIAL
6
B1
7
B2
8 9
DI1 DI2
10 11
AC 115...230V 50 mA MAX
GND
24
G0
24
-
-
DO1/3 EN60730-1
~250 V
UL 873
8 (4) A
8A 2FLA
12LRA
NO1 NC1 C1 NO3 NC3
EN60730-1
15 16
C3
8 (4) A
18
12LRA
C1 C3
Y2
Y2
+
AO2/4
DC
5 mA MAX
0...10 V
AO2
G0 Y4
21 DC
5 mA MAX
22 23
G0
-
Y4
+
AO4
G0
24
G0
-
POWER
SUPPLY
L
13
SUPPLY
L
N
15
C1
AC 115...230 V 50 mA MAX
POWER
SUPPLY
1 2
16
EN60730-1
UL 873
16
17
NO3 NC3
17
DO3
18
8 (4) A
6
12LRA
B1
C3 Y2
7
19 20 21
AO2
B2
9
-
DC
DI1 DI2
22 23
SERIAL
AO4
G0
GND
24
G0
-
18
6
24
B1
+
B2
DI1
-
DI2
+
AO4
-
SERIAL
6
B1
7
B2
8 9
DI1 DI2
10 11
AC 115...230 V 50 mA MAX
GND
ENG
2.4 Ir33/dN33 universale with universal inputs - wiring diagrams
2.4.1 IR33
The models with 115/230 Vac and 24 Vac power supply have the same wiring diagram.
In the 230 Vac models, the line (L) is connected to terminal 7 and the neutral (N) to terminal 6. On the 24 Vac/Vdc models, make sure the polarity is correct
(G, G0).
Ir33V9hr20 / Ir33V9hb20/ Ir33V9mr20
DO1
1
C1
2 3
NC1
NO1
6 7
EN60730-1
UL 873 ~250 V
DO1
8 (4) A
8A 2FLA
12LRA
DI2 GND -B2 +B2 B2 +12 V
25 26 27 28 29
19 20 21 22 23
30
24
DI1 GND -B1 +B1 B1 +5 V
6 7
G0 G
POWER SUPPLY
24 Vac/Vdc
Relays
Ir33W9hr20 / Ir33W9hb20 / Ir33W9mr20
EN60730-1
UL 873 ~250 V
DO1/2
8 (4) A
8A 2FLA
12LRA
NO2 C2
13 14
NC2
15
DO2
DO1
1
C1
2 3
NC1
NO1
6 7
POWER
SUPPLY
DI2 GND -B2 +B2 B2 +12 V
25 26 27 28 29 30
19 20 21 22 23 24
DI1 GND -B1 +B1 B1 +5 V
Ir33Z9hr20 / Ir33Z9hb20/ Ir33Z9mr20
EN60730-1
UL 873 ~250 V
DO1...4
8 (4) A
8A 2FLA
12LRA
NO2 C2
13 14
NC2
15
NC4 NO4 C4
16 17 18
DO1
DO2
DO3
DO4
1
C1
2
NC1
3 4
NO1
C3
5
NO3
6 7
POWER
SUPPLY
DI2 GND -B2 +B2 B2 +12 V
25 26 27 28 29
19 20 21 22 23
30
24
DI1 GND -B1 +B1 B1 +5 V
Ir33a9hr20 / Ir33a9hb20 / Ir33a9mr20
AO1...4
SSR DC
20 mA MAX
12 V MAX
Y2
13
+
AO1
-
G0
14
-
AO2
+
AO4
AO3
-
Y4
17
+
+
1 2 3 4 5
G0 Y1 Y3
G0
G0
18
-
6 7
POWER
SUPPLY
Ir33b9hr20/Ir33b9hb20/Ir33b9mr20
DI2 GND -B2 +B2 B2 +12 V
25 26 27 28 29
19 20 21 22 23
30
24
DI1 GND -B1 +B1 B1 +5 V
EN60730-1
UL 873
~250 V
DO1
8 (4) A
8A 2FLA
12LRA
DC
AO4
5 mA MAX
0...10 V
+
Y2
13
G0
14
-
AO2
DO1
1 2 3
C1
NC1
NO1
6 7
POWER
SUPPLY
DI2 GND -B2 +B2 B2 +12 V
25 26 27 28 29 30
19 20 21 22 23 24
DI1 GND -B1 +B1 B1 +5 V
SSR
Relays,
0-10V
Ir33E9hr20/ Ir33E9hb20/ Ir33E9mr20
Y2
13
+
DO1
G0
14
Y4
AO4
+
17
DO3
G0
18
-
1 2 3 4 5
C1
NC1
NO1
C3
NO3
6 7
POWER
SUPPLY
EN60730-1
UL 873
~250 V
DO1/3
8 (4) A
8A 2FLA
12LRA
DC
AO2/4
5 mA MAX
0...10 V
DI2 GND -B2 +B2 B2 +12 V
25 26 27 28 29
19 20 21 22 23
30
24
DI1 GND -B1 +B1 B1 +5 V
NOTE:
• All IR33 (temperature and universal inputs) and DN33 controllers (temperature inputs and universal inputs) have power terminals and outputs that correspond in terms of position and numbering;
• the probe and digital input connections are the same for IR33 and DN33 models with universal inputs. Only the numbering of the terminals changes.
• To connect two-wire PT1000 probes, jumper B1 and +B1 and B2 and +B2
Key
POWER SUPPLY
DO1/DO2/DO3/DO4
AO1/AO2/AO3/AO4
G0
Y1/Y2/Y3/Y4
C/NC/NO
B1/B2
DI1/DI2
Power supply
Digital output 1/2/3/4 (relays 1/2/3/4)
PWM output for controlling external solid state relays (SSR) or 0 to 10 Vdc analogue output
PWM or 0 to 10 Vdc analogue output reference
PWM or 0 to 10 Vdc analogue output signal
Common/Normally closed/Normally open (relay output)
Probe 1/Probe 2
Digital input 1/ Digital input 2 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
14
2.4.2 DN33 dn33V9hr20 / dn33V9hb20 dn33W9hr20 / dn33W9hb20 dn33Z9hr20 / dn33Z9hb20
NO1 NC1
13 14
C1
15
DO1...4
EN60730-1
~250 V
UL 873
8 (4) A
8A 2FLA
12LRA
NO3 NC3
16 17
C3
18
NO2 NC2
19 20
C2
21
NO4 NC4
22 23
C4
24
DO1
1
N
2
L
AC 115...230 V 90 mA MAX
KEY
DO3 DO2 DO4
DI2 GND -B2 +B2 B2 +12 V
SERIAL
31 32 33 34 35
25 26 27 28 29
36
30
DI1 GND -B1 +B1 B1 +5 V dn33a9hr20 / dn33a9hb20
AO1...4
SSR DC
20 mA MAX
12 V MAX
Y1 G0 Y3 G0
13 14
+
AO1
-
15 16 17
+
AO3
-
18
POWER
SUPPLY
1 2
N L
AC 115...230 V 90 mA MAX
KEY
Y2 G0 Y4 G0
19 20
+
AO2
-
21 22 23
+
AO4
-
24
DI2 GND -B2 +B2 B2 +12 V
31 32 33 34 35
25 26 27 28 29
36
30
SERIAL
DI1 GND -B1 +B1 B1 +5 V dn33b9hr20 / dn33b9hb20 dn33E9hr20 / dn33E9hb20
DO1/3
EN60730-1
UL 873
~250 V
8 (4) A
8A 2FLA
12LRA
NO1 NC1
13 14
C1
15
NO3 NC3
16 17
C3
18
DO1 DO3
POWER
SUPPLY
1 2
N L
AC 115...230 V 90 mA MAX
KEY
AO2/4
DC
5 mA MAX
0...10 V
Y2
19 20
G0
21
Y4
22 23
G0
24
+
AO2
+
AO4
-
DI2 GND -B2 +B2 B2 +12 V
SERIAL
31 32 33 34 35
25 26 27 28 29
36
30
DI1 GND -B1 +B1 B1 +5 V
Relays dn33V9mr20 dn33W9mr20 dn33Z9mr20
DO1...4
EN60730-1
~250 V
UL 873
8 (4) A
8A 2FLA
12LRA
NO1 NC1
13 14
C1
15
DO1
1
G0
2
G
AC/DC 24 V 450 mA MAX
NO3 NC3
16 17
C3
18
NO2 NC2
19 20
C2
21
NO4 NC4
22 23
C4
24
DO3
KEY
DO2 DO4
DI2 GND -B2 +B2 B2 +12 V
31 32 33 34 35
25 26 27 28 29
36
30
DI1 GND -B1 +B1 B1 +5 V
SERIAL
ENG
SSR dn33a9mr20
AO1...4
SSR DC
20 mA MAX
12 V MAX
Y1 G0
13 14
+
AO1
-
15
Y3 G0
16 17
+
AO3
-
18
KEY
1 2
G0 G
AC/DC 24 V 450 mA MAX
Y2 G0 Y4 G0
19 20 21 22 23 24
+
AO2
+
AO4
-
DI2 GND -B2 +B2 B2 +12 V
SERIAL
31 32 33 34 35
25 26 27 28 29
36
30
DI1 GND -B1 +B1 B1 +5 V
Relays +
0-10 Vdc dn33b9mr20 dn33E9mr20
DO1/3
EN60730-1
UL 873
~250 V
8 (4) A
8A 2FLA
12LRA
NO1 NC1 C1 NO3 NC3 C3
13 14 15 16 17 18
DO1
POWER
SUPPLY
1 2
G0 G
AC/DC 24 V 450 mA MAX
KEY
DO3
AO2/4
DC
5 mA MAX
0...10 V
Y2
19 20
+
AO2
-
G0
21
Y4
22 23
+
AO4
-
G0
24
DI2 GND -B2 +B2 B2 +12 V
31 32 33 34 35
25 26 27 28 29
36
30
SERIAL
DI1 GND -B1 +B1 B1 +5 V
2.5 Ir33/dN33 universale with universal inputs - probe connections
IR33
GND -B2
B2
DI2
25 26 27 28 29 30
19 20 21 22 23 24
DI1
GND -B1
B1
DI2
GND
-B2 +B2 B2
25 26 27 28 29 30
DI1
19 20 21 22 23 24
-B1 +B1 B1
GND
PTC / NTC / NTC(HT) PT100 / PT1000
GND
+B2
DI2
25 26 27 28 29 30
19 20 21 22 23 24
+12 V
DI1
GND
+B1
0...1, 0...10, -0,5...1,3 Vdc
0...20, 4...20 mA (3 wires)
+12 V
DI2
GND
+B2
25 26 27 28 29 30
DI1
19 20 21 22 23 24
+B1
GND
+
GND
DI2 -B2 +B2
DI1
25 26 27 28 29 30
19 20 21 22 23 24
-B1 +B1
GND
+
0...20, 4...20 mA (2 wires) TC-J / TC-K
GND
+B2
DI2
25 26 27 28 29 30
19 20 21 22 23 24
DI1
GND
+B1
+5 V
0...5 V rat
DN33
B2
GND -B2
DI2
31 32 33 34 35 36
25 26 27 28 29 30
DI1
GND -B1
B1
GND
DI2
31 32 33
-B2 +B2 B2
34 35 36
DI1
25 26 27 28 29 30
-B1 +B1 B1
GND
GND
+B2
+12 V
DI2
31 32 33 34 35 36
25 26 27 28 29 30
DI1
GND
+B1
PTC / NTC / NTC(HT) PT100 / PT1000 0...1, 0...10, -0,5...1,3 Vdc
0...20, 4...20 mA (3 wires)
+12 V
GND
DI2
+B2
DI1
31 32 33 34 35 36
25 26 27 28 29 30
+B1
GND
+
DI2
GND
-B2 +B2
31 32 33 34 35 36
DI1
25 26 27 28 29 30
-B1 +B1
GND
+
GND
+B2
DI2
31 32 33 34 35 36
25 26 27 28 29 30
DI1
GND +B1
+5 V
0...20, 4...20 mA (2 wires) TC-J / TC-K 0...5 V rat
15 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
2.6 connection diagrams
2.6.1
Connection to the CONV0/10VA0 and CONVONOFF0 modules (accessories)
The CONV0/10AVA0 and CONVONOFF0 modules convert a PWM output for SSR to a 0 to 10 Vdc analogue output and ON/OFF relay output respectively.
Below is an example of an application that uses model DN33A7LR20. Note that the same controller can thus have 3 different types of outputs. If only the
0 to 10 Vdc analogue output and the relay output are required, models DN33E7LR20 or DN33E9MR20 can be used; the wiring diagram is shown below.
G G0 Y+ Y-
Input signal
1 2 3 4
CONV0/10A0
5 6 7 8
G G0
Y+ Y-
Input signal
1 2 3 4
CONVONOFF0
5 6 7 8
G0 4-20mA
Signal output
G0 0-10Vdc
Signal output
Com
No
Output
Nc
230 Vac 24 Vac
Fig. 2.a
Key conV0/10a0 & conVonoFF modules terminal
3
4
1
2 description
24 Vac power supply
Power supply reference
PWM control signal (+)
PWM control signal (-)
7
8
5
6 conV0/10a0 module terminal description
0 to 10 Vdc output reference
0 to 10 Vdc output
4 to 20 mA output reference
4 to 20 mA output
7
8
5
6 conVonoFF module terminal description
Normally open
Common
Normally closed
Not connected
The control signal to terminals 3 & 4 on the CONV0/10VA0 and CONVONOFF modules is optically-isolated. This means that the power supply (G , G0) can be in common with the power supply to the controller.
ATTUATORE 1
ACTUATOR 1
Y G0 G
ATTUATORE 2
ACTUATOR 2
Y G0 G
+
12/24 Vac
-
24 Vac
115/230 Vac
TEMPERATURE INPUTS
On models B and E with direct or alternating current power supply, the reference (G0) for the 0 to 10 Vdc output and the power supply reference cannot be in common.
If the actuators connected to the analogue outputs require, the earth connection (PE) is performed making sure that this is on G0 of the ,outputs as shown in the figure.
NO!
PE
+
Fig. 2.b
ATTUATORE 1
ACTUATOR 1
Y G0 G
ATTUATORE 2
ACTUATOR 2
Y G0 G
NO1 NC1
G0
13
1
14
C1
15
NO3 NC3
16 17
C3
18 19
Y2
20
G0
21
Y4
22 23 24
G0
DO1
2
DO3
+
AO2
+
AO4
-
DI2
GND
-B2 +B2 B2 +12 V
31 32 33 34 35
25 26 27 28 29
36
30
SERIAL
G DI1 GND -B1 +B1 B1 +5 V
AC 24 V/ DC 24 V 450 mA MAX
24 Vac
24 Vac G0
G
230 Vac
Fig. 2.c
UNIVERSAL INPUTS
On models B and E with direct or alternating current power supply, the reference (G0) for the 0 to 10 Vdc output and the power supply reference may be in common. This means just one transformer can be used.
On the models with universal inputs, ensure the correct polarity of the power supply for 24 V versions (G, G0).
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
16
2.7 Installation
To install the controller, proceed as follows, with reference to the wiring diagrams:
1. connect the probes and power supply: the probes can be installed up to a maximum distance of 100 m from the controller, using shielded cables with a minimum cross-section of 1 mm². To improve immunity to disturbance, use probes with shielded cables (connect only one end of the shield to the earth on the electrical panel).
2. Program the controller: see the chapter “User interface”.
3. Connect the actuators: the actuators should only be connected after having programmed the controller. Carefully check the maximum relay capacities, indicated in “technical specifi cations”.
4. Serial network connection: if connection to the supervisor network is available using the relevant serial cards (IROPZ485*0 for IR33 and IROPZSER30 for DN33), make sure the system is earthed. On controllers with 0 to 10 Vdc analogue outputs (models B and E) make sure there is only one earth connection. Specifi cally, the secondary of the transformers that supply the controllers must not be earthed
(temperature only models). If connection to a transformer with earthed secondary winding is required, an insulating transformer must be installed in between. A series of controllers can be connected to the same insulating transformer, nevertheless it is recommended to use a separate insulating transformer for each controller.
Case 1: a series of controllers connected in a network powered by the same transformer (G0 not earthed). Typical application for multiple controllers connected inside the same electrical panel
230 Vac
24 Vac
ENG
Avoid installing the controller in environments with the following characteristics:
• relative humidity over 90% non-condensing;
• heavy vibrations or knocks;
• exposure to continuous jets of water;
• exposure to aggressive and polluting atmospheric agents (e.g.: sulphur and ammonia gases, saline mist, smoke) which may cause corrosion and/or oxidation;
• high magnetic and/or radio frequency interference (e.g. do not install near transmitting antennas);
• exposure to direct sunlight and atmospheric agents in general.
The following warnings must be observed when connecting the controllers:
• incorrect connection of the power supply may seriously damage the system;
• use cable ends that are suitable for the terminals. Loosen every screw and fi t the cable end, next tighten the screws and gently pull the cables to check their tightness;
• separate as much as possible (at least 3 cm) the probe and digital input cables from inductive loads and power cables, to avoid any electromagnetic disturbance. Never lay power and probe cables in the same cable conduits (including those for the electrical panels);
• do not install the probe cables in the immediate vicinity of power devices (contactors, circuit breakers or the like). Reduce the length of the sensor cables as much as possible, and avoid spirals around power devices;
• avoid supplying the controller directly from the main panel power supply if also supplying power to other devices, such as contactors, solenoid valves, etc., which require another transformer.
Fig. 2.d
Case 2: a series of controllers connected in a network powered by diff erent transformers (G0 not earthed). Typical application for multiple controllers in diff erent electrical panels.
230 Vac
24 Vac
230 Vac
24 Vac
230 Vac
24 Vac
Fig. 2.e
17 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
2.8 Programming key
The keys must be connected to the connector (4 pin AMP) fitted on the controllers. All the operations can be performed with the controller off.
The functions are selected using the 2 dipswitches, accessed by removing the battery cover: lEd signal Error
Red LED flashing Batteries discharged at
Green LED flashing
Red/green LED flashing
(orange signal)
Red and green
LED on
Red LED on steady
LEDs off start copy
Batteries discharged during copy or at end of copy
Instrument not compatible
Error in data being copied
Data transfer error
Batteries disconnected meaning and solution
The batteries are discharged, the copy operation cannot be performed. Replace the batteries.
During the copy operation or at the end of the operation the battery level is low.
Replace the batteries and repeat the operation.
The parameter set-up cannot be copied as the connected controller model is not compatible. This error only occurs for the
DOWNLOAD function; check the code of the controller and run the copy only for compatible codes.
Error in the data being copied. The data saved on the key are partly/completely corrupted. Reprogram the key.
The copy operation was not completed due to a serious error when transferring or copying the data. Repeat the operation, if the problem persists check the key connections.
Check the batteries.
Fig. 2.f
1
UPLOAD
2
Fig. 2.g
DOWNLOAD
1 2
Fig. 2.h Fig. 2.i
• load the parameters for a controller onto the key (UPLOAD - Fig. 2.h);
• copy from the key to a controller (DOWNLOAD - Fig. 2.i);
The parameters can only be copied between controllers with the same code. The UPLOAD operation can, however, always be performed.
2.8.1
Copying and downloading the parameters
The following operations are used for the UPLOAD and/or DOWNLOAD functions, simply by changing the settings of the dipswitches on the key:
1. open the rear cover on the key and position the 2 dipswitches
according to the desired operation;
2. close the rear cover on the key and plug the key into the connector
on the controller;
3. press the button and check the LED: red for a few seconds, then
green, indicates that the operation was completed correctly.
Other signals or the flashing of the LED indicates that problems
have occurred: refer to the table;
4. at the end of the operation, release the button, after a few seconds
the LED goes OFF;
5. remove the key from the controller.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
18
ENG
3. usEr INtErFacE
The front panel contains the display and the keypad, made up of 4 buttons, that, when pressed alone or combined with other buttons, are used to program the controller.
IR33 Universal front panel DN33 Universale
Fig. 3.a Fig. 3.b
3.1 display
The display shows the temperature in the range –50°C to +150°C in the models with temperature inputs only and in the range -199 to +800°C in the models with universal inputs. The temperature is displayed with resolution to tenths between –19.9°C & + 99.9°C. Alternatively, it can show the value of one of the analogue or digital inputs, or the set point (see parameter c52). During programming, it shows the codes and values of the parameters.
1
2
3
4
Icon
TUNING
Function
Output 1
Output 2
Output 3
Output 4
ALARM
CLOCK
REVERSE
SERVICE
TUNING
DIRECT
Output 2 active
Output 3 active
Output 4 active
Direct operation active on
Output 1 active
Reverse operation active normal operation oFF
Output 1 not active
Output 2 not active
Output 3 not active
Output 4 not active
No alarm present
Reverse operation not active
No malfunction
AUTO-Tuning function not enabled
Direct operation not active
Clock alarm blInK
Output 1 request
Output 2 request
Output 3 request
Output 4 request
Alarms in progress
Operating cycle active
PWM /0 to 10 Vdc outputs
Malfunction (e.g. E2PROM error or probes faulty). Contact service
AUTO-Tuning function enabled
PWM /0 to 10 Vdc outputs start up notes
Flashes when activation is delayed or inhibited by protection times, external disabling or other procedures in progress.
See note for output 1
See note for output 1
See note for output 1
Flashes when alarms are active during normal operation or when an alarm is active from external digital input, immediate or delayed.
ON if Real Time
Clock present
Signals operation of the unit in “reverse” mode, when at least one relay with “reverse” operation is active. Flashes if PWM/0 to
10 Vdc outputs.
On if the AUTO-Tuning function is active
Signals operation of the unit in “direct” mode, when at least one relay with “direct” operation is active. Flashes if PWM/0 to 10
Vdc outputs.
Tab. 3.a
The user can select the standard display by suitably setting parameter c52, or by pressing di1, di2, St1, St2) and confirming by pressing Set. See paragraph 3.4.11.
(DOWN) to select one of the possible options (b1, b2,
19 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
3.2 Keypad
Pressing the button alone:
• If pressed for more than 5 seconds, accesses the menu for setting the type P parameters (frequent);
• Mutes the audible alarm (buzzer) and deactivates the alarm relay;
• When editing the parameters, pressed for 5 s, permanently saves the new values of the parameters;
• When setting the time and the on/off times returns to the complete list of parameters.
Pressing together with other buttons
• If pressed for more than 5 seconds together with Set, accesses the menu for setting the type C parameters (configuration);
• If pressed for more than 5 seconds together with UP, resets any alarms with manual reset (the message ‘rES’ indicates the alarms have been reset); any alarm delays are reactivated;
Start up
• If pressed for more than 5 seconds at start up, activates the procedure for loading the default parameter values.
(UP) Pressing the button alone:
• Increases the value of the set point or any other selected parameter
Pressing together with other buttons
• If pressed for more than 5 seconds together with Prg/mute, resets any alarms with manual reset (the message ‘rES’ indicates the alarms have been reset); any alarm delays are reactivated.
(DOWN) Pressing the button alone:
• Decreases the value of the set point or any other selected parameter.
• In normal operation accesses the display of the second probe, digital inputs and set point.
Pressing the button alone:
• If pressed for more than 1 second displays and/or sets the set point
• Pressing together with other buttons
• If pressed for more than 5 seconds together with Prg/mute, accesses the menu for setting the type C parameters (configuration).
Tab. 3.b
3.3 Programming
The operating parameters can be modified using the front keypad. Access differs depending on the type: set point, frequently-used parameters (P) and configuration parameters (c). Access to the configuration parameters is protected by a password that prevents unwanted modifications or access by unauthorised persons. The password can be used to access and set all the control parameters.
3.3.1
Setting set point 1 (St1)
To change set point 1 (default =20°C):
• press Set: the display shows St1 and then the current value of St1;
• press or to reach the desired value;
• press Set to confirm the new value of St1;
• the display returns to the standard view.
3.3.3
Setting type P parameters
Type P parameters (frequents) are indicated by a code beginning with the letter P, followed by one or two numbers.
1. Press for more than 5 seconds (if an alarm is active, the buzzer is muted), the display shows the code of the first modifiable type P parameter, P1;
2. Press or until reaching the desired parameter. When scrolling, an icon on the display shows the category the parameter belongs to (see the table below and the table of parameters);
3. Press Set to display the associated value;
4. Increase or decrease the value using or respectively, until reaching the desired value;
5. Press Set to temporarily save the new value and return to the display of the parameter code;
6. Repeat operations from 2) to 5) to set other parameters;
7. To permanently save the new values of the parameters, press for 5 s, thus exiting the parameter setting procedure.
Important:
• If no button is pressed for 10s, the display starts flashing, and after 1 minute automatically returns to the standard display, without saving the changes.
• To increase the scrolling speed, press and hold the / button for at least 5 seconds
Fig. 3.c
3.3. 2 Setting set point 2 (St2)
In operating modes 6, 7, 8 and 9 (see the chapter on Functions) and when c19=2,3,4 and 7 (see the chapter on Control) the controller works with two set points.
To change set point 2 (default =40 °C):
• press Set: twice slowly: the display shows St2 and then the current value of St2;
• press or until reaching the required value;
• press Set to confirm the new value of St2;
• the display returns to the standard view.
Fig. 3.e
Fig. 3.d ir33 universale +030220801 - rel. 2.0 - 16.04.2010
20
3.3.4
Setting type c, d, F parameters
Type C, d or F (configuration) parameters are indicated by a code beginning with letters c, d, F respectively, followed by one or two numbers.
1. Press e Set together for more than 5 seconds: the display shows the number 0;
ENG
3.4 setting the current date/time and the on/ off times
Applies to models fitted with RTC.
3.4.1
Setting the current date/time
2. Press
Fig. 3.f
or until displaying the password= 77;
Fig. 3.h
1. Access the type C parameters as described in the corresponding
paragraph;
2. Press the / buttons and select the parent parameter, tc;
Fig. 3.g
3. Confirm by pressing Set;
4. If the value entered is correct, the first modifiable parameter c0 will be shown, otherwise the standard display will resume;
5. Press or until reaching the parameter to be modified.
When scrolling, an icon appears on the display representing the category the parameter belongs to (see the table below and the table of parameters);
6. Press Set to display the associated value;
7. Increase or decrease the value using until reaching the desired value;
or respectively,
8. Press Set to temporarily save the new value and return to the display of the parameter code;
9. Repeat operations from 5) to 8) to set other parameters;
10. To permanently save the new values of the parameters, press
for 5 s, thus exiting the parameter setting procedure.
This procedure can be used to access all the control parameters.
The password = 77 can only be changed from the supervisor or using the configuration tool (e.g. Comtool), range 0 to 200.
Category
Programming
Alarm
Icon
PARAMETER CATEGORIES
Category
Output 2
Output 3
Icon
2
3
PID
Output 1
TUNING
1
Output 4
RTC
4
All the modifications made to the parameters, temporarily stored in the RAM, can be cancelled, returning to the standard display by not pressing any button for 60 seconds.
The values of the clock parameters, however, are saved when entered.
If the controller is powered down before pressing modifications made to the parameters will be lost
, all the
In the two parameter setting procedures (P and C), the new values are only saved after having pressed for 5 seconds. When setting the set point, the new value is saved after confirming with Set.
Fig. 3.i
3. Press Set: parameter y is displayed, followed by two digits that
indicate the current year;
4. Press Set and set the value of the current year (e.g.: 8=2008),
press Set again to confirm;
5. Press to select the next parameter -month -and repeat steps 3
& 4 for the following parameters:
M=month, d=day of the month, u=day of the week
h=hours, n=minutes;
6. To return to the list of main parameters, press and then access
parameters ton and toF (see the following paragraph), or:
7. To save the settings press
setting procedure.
for 5 seconds and exit the parameter
3.4.2
Setting the on/off times
1. Access the type c parameters as described in the corresponding
paragraph;
2. Press the
= on time;
/ buttons and select the parent parameter, ton
Fig. 3.j
3. Press Set parameter d is displayed, followed by one or two digits
that represent the on day, as follows:
0= timed start disabled
1 to 7= Monday to Sunday
8= Monday to Friday
9= Monday to Saturday
10= Saturday & Sunday
11= every day;
4. Press Set to confirm and go to the on time parameters
h/m=hours/minutes;
5. To return to the list of main parameters, press
6. Select and modify parameter toF together with the corresponding
hour and minutes, repeating the sequence from point 2 to 5.
21 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
Fig. 3.k
7. To save the settings press for 5 seconds and exit the parameter
setting procedure, thus saving the settings permanently.
3.4.3
Setting the default parameters
To set the parameters to the default values:
• Power down the controller;
• Press ;
• Power up the controller holding the , button, until the message
“Std” is shown on the display.
This will cancel any changes made and restore the original values set by the manufacturer, that is, the defaults shown in the table of parameters, except for the password, which if changed from ComTool or the supervisor retains the value set previously.
3.4.4 Test display and keypad at start-up step
One display
Display completely off for 5 s
Keypad
Press PRG for 5 seconds to set the defaults note
Two Display completely on for 2 s
Three 3 segments (“--
-”) on
Four Normal operation
No effect
When pressing each button a dedicated segment lights up
Normal operation
This step indicates whether the RTC is installed
Tab. 3.c
3.4.5
Alarms with manual reset
The alarms with manual reset can be reset by pressing together for more than 5 seconds.
and p
3.4.6
Activating the operating cycle
The operating cycle activation mode is selected using parameter P70
(see the chapter on Control). Below is a description of the activation procedure from the keypad (manual), digital input and RTC (automatic).
3.4.7
Manual activation (P70=1)
During the normal operation of the controller, pressing the button for 5 seconds displays CL, which indicates “operating cycle”. mode is being accessed The operating cycle features 5 temperature/time steps, which need to be set (see the chapter on Control). The operating cycle will be run and the clock icon will flash.
Fig. 3.m
The operating cycle ends automatically when it reaches the fifth step. To stop an operating cycle before the end, press the button again for 5 seconds. The message “StP” (stop) will be displayed.
Fig. 3.n
3.4.8
Activation from digital input 1/2 (P70=2)
To activate the operating cycle from digital input 1, set P70=2 and c29=5.
For digital input 2 set P70=2 and c30=5. Connect the selected digital input to a button (NOT a switch). To activate the operating cycle, briefly press the button: this will be run, and the clock icon will flash. To stop an operating cycle before the end, press the button again for 5 seconds.
The message “StP” (stop) will be displayed.
3.4.9
Automatic activation (P70=3)
The automatic activation of an operating cycle is only possible on the models fitted with RTC.
To activate an operating cycle automatically:
• Set the parameters for the duration of the step and the set point
(P71-P80);
• Program the controller automatic on/off times – parameters ton and toF;
• Set parameter P70=3.
The operating cycle will start automatically when the controller switches on. To terminate an operating cycle in advance, press for 5 seconds.
Termination of the operating cycle is indicated by the message “StP”
(stop).
3.4.10
Auto-Tuning activation
See the chapter on Control. Auto-Tuning is incompatible with independent operation (c19=7).
Fig. 3.l
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
22
ENG
3.4.11
Displaying the inputs
• Press : the current input will be displayed, alternating with the value: b1 : probe 1; b2 : probe 2; di1 : digital input 1; di2 : digital input 2.
St1 : set point 1;
St2 : set point 2.
Esc
Set remote control
Alarm
Fig. 3.o
1 2
Set point 1
4
Set point 2
5
Clock
6
3
Reset
Diff 1
Probe 1
7
Diff 2
Probe 2
8
Dead zone
9
Time ON Time OFF
0 product part number IRTRUES000
Fig. 3.q
Fig. 3.p
• Press and to select the input to be displayed;
• Press Set for 3 seconds to confirm.
If when scanning the inputs a digital input has not been configured, the display will show “nO” (indicating that the digital input does not exist or has not been configured), while “OPn” and “CLO” will be displayed to indicate, respectively, that the input is open or closed. For the probes, the value displayed will be the value currently measured by the probe or, if the probe is not fitted or not configured, the display will show “nO”.
For St2, this is only displayed if featured on the controller, otherwise the display shows ”nO”.
3.4.12
Calibrating the probes
Parameters P14 and P15 are used to calibrate the first and second probe respectively. See paragraph 5.2 for the difference in calibration between temperature probes and current and voltage inputs. Access the 2 parameters and then set the required values. When pressing Set, after having entered the value, the display does not show the parameter, but rather immediately shows the new value of the probe reading being calibrated. This means the result of the setting can be checked immediately and any adjustments made as a consequence. Press Set again to save the value.
3.5 using the remote control (accessory)
The compact remote control with 20 buttons allows direct access to the following parameters:
• St1 (set point 1)
• St2 (set point 2)
• P1 (differential St1)
• P2 (differential St2)
• P3 (dead zone differential) and the following functions can also be accessed:
• set the time
• display the value measured by the probes
• display the alarm queue and reset any alarms with manual reset, once the cause has been resolved.
• set the on time band (see the corresponding paragraph).
The remote control features the four buttons, , Set, and which access almost all the functions provided by the instrument keypad.
The buttons can be divided into three groups, based on their functions:
• Enabling/disabling the use of the remote control (Fig. 1);
• Remote simulation of the controller keypad (Fig. 2);
• Direct display/editing of the most common parameters (Fig. 3).
,
23
3.5.1
Remote control enable code (parameter c51)
Parameter c51 attributes a code for accessing the controller. This means that the remote control can be used when there are a series of controllers on the same panel, without the risk of interference. par. description
Code for enabling the remote control c51 0=Programming by remote control without code def min max um
1 0 255 -
Tab. 3.d
3.5.2
Activating and deactivating the use of the remote control button Immediate function used to enable the remote control; each instrument displays its own enabling code delayed function
Esc
NUMS.
ends operation using the remote control, cancelling all changes made to the parameters used to select the instrument, by entering the enabling code displayed.
pressing and holding for 5s ends the operation of the remote control, saving the modified parameters ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
Fig. 3.r
The buttons used are shown in the figure. By pressing the button, each instrument displays its own remote control enabling code
(parameter c51). The numeric keypad is used to enter the enabling code of the instrument in question. At the end of this operation, only the instrument with the selected enabling code will be programmed from the remote control, all the others will resume normal operation. Assigning different enabling codes to the instruments, allows, in this phase, only the desired instrument to be programmed using the remote control, without the risk of interference. The instrument enabled for programming from the remote control will display the reading and the message rCt. This status is called Level 0. Press Esc to exit the programming of the remote control, without saving the modifications.
3.5.3
Remote simulation of the controller keypad
The buttons used are shown in the figure. In Level 0 (display the reading and message rCt), the following functions are active: button Immediate function
Mute the buzzer, if ON
In this level, the Set and buttons are also active, used to activate the set point (Level 1) and the configuration parameters (Level 2).
button Immediate function delayed function
Pressing and holding for 5s saves the modified parameters and ends the operation of the remote control
Set the set point
Set
In Levels 1 and Level 2, the , Set, and buttons repeat the corresponding functions on the controller keypad. In this way, all the controller parameters can be displayed and set, even those without shortcut buttons.
remote control
Set
1 3
Reset
Set point 1
4
Set point 2
5
Clock
6 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
Diff 1
Probe 1
7
Diff 2
Probe 2
8
Dead zone
9
Time ON Time OFF
0 product part number IRTRUES000
24
3.5.4
Direct display/editing of the most common parameters
Some parameters are directly accessible using specific buttons:
• St1 ( set point 1);
• St2 ( set point 2);
• P1 (differential St1);
• P2 (differential St2);
• P3 (dead zone differential) and the following functions can also be accessed:
• set the current time(tc);
• display the value measured by the probes (Probe1, Probe2);
• display the alarm queue (AL0-AL4);
• reset any alarms with manual reset, once the cause has been resolved;
• set the on time band ( ton, toF), see the corresponding paragraph.
remote control
Alarm
1 2
Set point 1
4
Set point 2
5
Clock
6
3
Reset
Diff 1
Probe 1
7
Diff 2
Probe 2
8
Dead zone
9
Time ON Time OFF
0 product part number IRTRUES000
Fig. 3.t
ENG
4. coMMIssIoNING
4.1 configuration
The configuration parameters should be set when commissioning the controller, and involve:
• serial address for the network connection;
• enabling the keypad, buzzer and the remote control (accessory);
• setting a delay for starting control after the device is powered up (delay at start-up);
• gradual increase or reduction in the set point (soft start).
4.1.1 Serial address (parameter c32) c32 assigns the controller an address for the serial connection to a supervisory and/or telemaintenance system.
par.
description c32 Serial connection address def min max uom
1 0 207 -
Tab. 4.a
4.1.2 Disable keypad/remote control (parameter c50)
Some functions relating to the use of the keypad can be disabled, for example, the setting of the parameters and the set point if the controller is exposed to the public.
par.
c50 description
Disable keypad and remote control def min max uom
1 0 2 -
Tab. 4.b
Below is a summary of the modes that can be disabled: par c50
0
1
2
Edit p parameters
NO
YES
NO change set point
NO
YES
NO settings from remote control
YES
YES
NO
Tab. 4.c
With the “change set point” and “edit P parameters” functions disabled, the set point and the type P parameters cannot be changed, however the values can be displayed. The type c parameters, on the other hand, being protected by password, can be set on from keypad, following the standard procedure. With the remote control disabled, the values of the parameters can be displayed but not set. See the paragraph on using the remote control.
If c50 is set =2 from the remote control, this is instantly disabled. To re-enable the remote control, set c50=0 or c50=1 on the keypad.
4.1.3 Show standard display/disable buzzer par.
def
0 min max
0 3 c52
(parameters c52,c53) description
Display
0=Probe 1
1=Probe 2
uom c53
2=Digital input 1
3=Digital input 2
4= Set point 1
5= Set point 2
6= Probe 1 / Probe 2 alternating
Buzzer
0=Enabled
1=Disabled
0 0 1 -
Tab. 4.d
4.1.4 Delay at start-up (parameter c56)
Used to delay the start of control when the device is powered up. This is useful in the event of power failures, so that the controllers (in the network) don’t all start at the same time, avoiding potential problems of electrical overload.
Par.
Description c56 Delay at start-up
Def Min Max UoM
0 0 255 s
Tab. 4.e
4.1.5 Soft start (parameter c57, d57)
This function is used to gradually increase or decrease the set point according to the value of the parameter. The function is useful if the controller is used in cold rooms or seasoning rooms, or in similar situations when starting at full load may not be compatible with the required process. Soft start, if active, is used on power-up or within an operating cycle. The unit of measure is expressed in minutes / °C.
Parameter d57 acts on circuit 2 if independent operation is active.
par.
c57 d57 description
Soft start
Soft start circuit 2
°C
def
0
0 set point process value min
0
0 output status max
99
99 uom min/°C min/°C
Tab. 4.f
25
Fig. 4.a
Example: when c57=5, assuming the set point is 30°C and the differential 2
°C, and that the ambient temperature is 20°C; on power-up the virtual set point will be the same as the temperature measured, and will remain at this value for 5 minutes. After 5 minutes, the virtual set point will be 21 degrees, no outputs will be activated, while after another 5 minutes the virtual set point will be 22°C, thus entering the control band (as the differential is 2°C) and heating will start. Once the temperature reaches the virtual set point, the function stops and the process continues.
4.2 Preparing for operation
Once having completed the installation, configuration and programming operations, before starting the controller check that:
• The wiring is performed correctly;
• The programming logic is suitable for controlling the unit and the system being managed: Starting from revision FW 2.0 two PID control cycles can be set on two independent circuits;
• If the controller is fitted with RTC (clock), set the current time and the on and off times;
• Set the standard display;
• Set the “probe type” parameter based on the probe available and the type of control (NTC, NTC-HT, PTC, PT1000, J/K thermocouple, voltage/ current input);
• Set the type of control: ON/OFF (proportional) or proportional, integral, derivative (PID);
• If used as a thermostat, set the unit of measure for the probes (°C or °F), see paragraph 5.1;
• Any operating cycles are programmed correctly;
• The protection functions (delay at start-up, rotation, minimum on and off times for the outputs) are active;
• The remote control enabling code is set, if a series of controllers are installed in the same system;
• If the CONV0/10A0 module is connected, the cycle time is set to the minimum (c12=0.2 s);
• The special mode is set in the correct sequence, i.e. first parameter c0 is set, and then parameter c33 (see the chapter on Functions).
4.3 switching the controller on/off
The unit can be switched ON/OFF from a number of sources; supervisor, digital input (parameters c29,c30) and remote control. The digital input has highest priority in switching ON/OFF. Staring from revision 2.0 an output can be selected for ON-OFF status (see “dependence”).
If more than one digital input is selected as On/Off, the ON status will be activated when all the digital inputs are closed. If just one contact is open, the unit is switched OFF.
In OFF status set from digital input, the outputs and switching ON/OFF from remote control or the supervisor are disabled, while the following functions are enabled:
• editing and display of the frequent and configuration parameters, and the set point;
• selection of the probe to be displayed;
• probe 1 error (E01), probe 2 error (E02), clock alarm (E06), EEPROM alarm (E07 and E08);
• When switching ON and OFF the control output protection times are taken into consideration; ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
-199
-199
-128
Fig. 5.a
426
5. FuNctIoNs
In the tables, the parameters that are repeated highlight the differences in settings between the models with universal inputs and the models with temperature inputs only.
5.1 temperature unit of measure
On IR33 Universale the temperature unit of measure can be changed from degrees Celsius to degrees Fahrenheit using parameter c18.
par.
c18 description
Temperature unit of measure
0=°C; 1=°F def
0 min
0 max
1 uom
Tab. 5.a
The models with universal inputs can be connected to PT100 or PT1000 probes and thermocouples, and operate with temperatures from -199°C to 800°C, consequently the parameters corresponding to the minimum and maximum limits of the set point are different. See the table below.
The function works as follows:
1. in degrees Celsius the settable temperature range is -199T800°C;
2. in degrees Fahrenheit the settable temperature range is -199T800°F.
Due to the conversion using the formula:
T(°F)=T(°C) x1.8 + 32 the settable temperature range in degrees Celsius is wider than in degrees Fahrenheit.
800
T (°C)
800
T (°F)
• If the display is showing the reading of probe 1 or 2 in the range between
-199°C and -128°C or between 426°C and 800°C, and the unit is set to degrees Fahrenheit, the error E01 or E02 will be shown;
• If the controller is working in degrees Celsius and the temperature set point is set over 426°C or below -128°C, if then switching to degrees Fahrenheit the set point will be limited to 800°F and -199°F respectively.
5.2 Probes (analogue inputs)
The probe parameters are used to :
• set the type of probe
• set the offset to correct the probe reading (calibration)
• set the maximum/minimum current/voltage value;;
• activate a filter to stabilise the reading
• set the unit of measure shown on the display
• enable the second probe and the compensation function. IR33
Universale models with universal inputs have wider ranges for NTC and PT1000 temperature probes than the IR33 Universale models with temperature only. In addition these can use thermocouples, active probes and voltage and current inputs, as shown in the table.
par. description c13 Probe type
0= Standard NTC range(-50T+90°C)
1= NTC-HT enhanced range (-40T+150°C)
2= Standard PTC range(-50T+150°C)
3= Standard PT1000 range(-50T+150°C) def min
0 0 max uom
3 c13 Probe type
0= NTC range (-50T+110°C)
1= NTC-HT range (-10T+150°C)
2= PTC range (-50T+150°C)
3= PT1000 range (-50T+200°C)
4= PT1000 range (-199T+800°C)
5= Pt100 range (-50T+200°C)
6= Pt100 range (-199T+800°C)
7= J thermocouple range (-50T+200°C)
8= J thermocouple range (-100T+800°C)
9= K thermocouple range (-50T+200°C)
10= K thermocouple range (-100T+800°C)
11= 0 to 1 Vdc input
12=- 0.5 to 1.3 Vdc input
13= 0 to 10 Vdc input
14= 0 to 5 Vdc ratiometric
15= 0 to 20 mA input
16= 4 to 20 mA input
P14 Probe 1 calibration
P15 Probe 2 calibration
P14 Probe 1 calibration
0 0 16 -
P15 Probe 2 calibration
0 (0) -20 (-36) 20 (36) °C(°F)
0 (0) -20 (-36) 20 (36) °C(°F)
0 (0) -99,9
(-179)
0 (0) -99,9
(-179)
0 -199
99,9
(179)
99,9
(179) c16 -
°C(°F)
°C(°F) c15 Minimum value for probe 1 with current/voltage signal c16 Maximum value for probe 1 with current/voltage signal d15 Minimum value for probe 2 with current/voltage signal d16 Maximum value for probe 2 with current/voltage signal c17 Probe disturbance filter
100 c15
0 -199
100 d15
800 d16
800 -
-
-
4 1 15 -
Tab. 5.b
When a probe with current/voltage signal is selected, the unit of measure must be left at °C (C18=0).
Parameter c13 defines the type of probe 1 (B1) and any probe 2 (B2).
For controllers with universal inputs, the corresponding selections are highlighted in the table. Parameters P14 and P15, for probe 1 and probe 2 respectively, are used to correct the temperature measured by the probes indicated on the display, using an offset: the value assigned to these parameters is in fact added to (positive value) or subtracted from (negative value) the temperature measured by the probes. When pressing Set, after having entered the value, the display does not show the parameter, but rather immediately shows the new value of the probe reading being calibrated. This means the result of the setting can be checked immediately and any adjustments made as a consequence.
Press Set again to access the parameter code and save the value. For probes with current/voltage signals, parameters c15, c16 for probe 1 and d15, d16 for probe 2 are used to “scale” the probe output signal. The value of parameters P14, P15 is added after this operation.
Example: 0 to 10 Vdc input on B1, c15=30, c16=90, P14= 0
Display
Visualization
(P14=0)
90
60
30
0 5V 10V
B1
Fig. 5.b
Consequently, 0 V will be as displayed 30 and 10V will be displayed as 90.
These are also the values used for control.
Parameter c17 defines the coefficient used to stabilise the temperature reading. Low values assigned to this parameter allow a prompt response of the sensor to temperature variations, but the reading becomes more sensitive to disturbance. High values slow down the response, but guarantee greater immunity to disturbance, that is, a more stable and more precise reading.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
26
5.2.1 Second probe (parameter c19) par.
description c19 Operation of probe 2
0=not enabled
1=differential operation
2=compensation in cooling
3=compensation in heating
4=compensation always active
5=enable logic on absolute set point
6=enable logic on diff. set point
7= independent op. (cir. 1+cir. 2)
8= control on higher probe value
9= control on lower probe value
10= control set point from B2
11= auto heat/cool change from B2
Validity c0= 1, 2, 3, 4 def min max uom
0 0 11 -
Tab. 5.c
The second probe must be the same type as the first, as set by parameter c13. Nonetheless control can be performed on two different physical values, for example temperature-humidity using independent operation (c19=7) with combined active probe (e.g. CAREL
DPWC*) with two 4 to 20 mA outputs.
For the explanation of the types of control based on parameter c19, see the chapter on “Control”.
5.3 standard operating modes (parameters st1,st2,c0,P1,P2,P3)
The controller can operate in 9 different modes, selected by parameter c0. The basic modes are “direct” and “reverse”. In “direct” mode, the output is activated if the value measured is greater than the set point plus a differential. In “reverse” mode the output is activated if the temperature is less than the set point plus a differential. The other modes are a combination of these, with possibility of 2 set points (St1 & St2) and 2 differentials (P1 &
P2) based on the mode, “direct” or “reverse”, or the status of digital input
1. Other modes include “dead zone” (P3), “PWM” and “alarm”. The number of outputs activated depends on the model (V/W/Z=1,2,4 relay outputs,
A=4 SSR outputs, B/E=1/2 analogue outputs and 1/2 relay outputs).
Selecting the correct operating mode is the first action to be performed when the default configuration, i.e. “reverse” operation, is not suitable for the application in question. For the description of “timer” operation see paragraph 5.6.1 (dependence parameter=15) par. description
St1 Set point 1
St2 Set point 2 c0 1= direct
2= reverse
3= dead zone
4= PWM
5= alarm
6= direct/reverse from DI1
7= direct/direct from DI1
8= reverse/reverse from DI1
9= direct/reverse with separate set point
P1 Set point differential 1
P2 Set point differential 2
P3 Dead zone differential
P1 Set point differential 1
P2 Set point differential 2
P3 Dead zone differential c21 Minimum value of set point 1 c22 Maximum value of set point 1 c21 Minimum value of set point 1 c22 Maximum value of set point 1 def
20
40
2 min c21 c23
1 max c22 c24
9 uom
°C (°F)
°C (°F)
2
2
0.1
0.1
50
50
°C (°F)
°C (°F)
2 0 20 °C (°F)
2 (3,6) 0.1(0,2) 99,9 (179) °C (°F)
2 (3,6) 0.1(0,2) 99,9 (179) °C (°F)
2 (3,6) 0 (0) 99,9 (179) °C (°F)
-50
60
-50
(-58)
110
-50 c21
-199
(-199) c21 c22
150 c22
°C (°F)
°C (°F)
°C (°F)
800 (800) °C (°F) c23 Minimum value of set point 2 c24 Maximum value of set point 2 c23 Minimum value of set point 2
(230)
-50
60
-50
(-58)
110
-50 c23
-199
(-199) c23 c24
150 c24
°C (°F)
°C (°F)
°C (°F) c24 Maximum value of set point 2 800 (800) °C (°F)
(230)
Tab. 5.d
To be able to set c0, the value of c33 must be 0. If c33=1, changing c0 has no effect.
27
ENG
For the mode set to become immediately operational, the controller needs to be switched off an on again. Otherwise correct operation is not guaranteed.
The meaning of parameters P1 & P2 changes according to the operating mode selected. Fore example, in modes 1 & 2 the differential is always P1. P2, on the other hand, is the “reverse” differential in mode 6 and the “direct” differential in mode 9.
5.3.1 Mode 1: Direct c0=1
In “direct” operation the controller ensures the value being controlled (in this case the temperature) does not exceed the set point (St1). If it does, the outputs are activated in sequence. The activation of the outputs is distributed equally across the differential (P1). When the value measured is greater than or equal to St1+P1 (in proportional only operation), all the outputs are activated. Similarly, if the value measured starts falling, the outputs are deactivated in sequence. When reaching St1, all the outputs are deactivated.
Mod. V Mod. W
OUT1 OUT1 OUT2
ON ON
OFF
ON
P1
St1
Mod. Z
OUT1
B1
OUT2
OFF
St1
OUT3
P1
OUT4
B1
OFF
P1 B1
St1
Fig. 5.c
Key
St1
P1
OUT1/2/3/4
B1
Set point 1
Set point differential 1
Output 1/2/3/4
Probe 1
5.3.2 Mode 2: Reverse c0=2 (Default)
“Reverse” operation is similar to ”direct” operation, however the outputs are activated when the value being controlled decreases, starting from the set point (St1). When the value measured is less than or equal to
St1-P1 (in proportional only operation), all the outputs are activated.
Similarly, if the value measured starts rising, the outputs are deactivated in sequence. When reaching St1, all the outputs are deactivated.
Mod. V Mod. W
OUT1 OUT2 OUT1
ON ON
P1
St1
OUT4
OFF
B1
OUT3 OUT2
P1
OUT1
St1
Mod. Z
ON
OFF
B1
OFF
B1
Key
St1
P1
OUT1/2/3/4
B1
P1
Fig. 5.d
Set point 1
Set point differential 1
Output 1/2/3/4
Probe 1
St1 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
5.3.3 Mode 3: Dead zone c0=3
The aim of this control mode is to bring the measured value within an interval around the set point (St1), called the dead zone. The extent of the dead zone depends on the value of parameter P3. Inside the dead zone, the controller does not activate any outputs, while outside it works in “direct” mode when the temperature is increasing and in “reverse” mode when it is decreasing. According to the model used, there may be one or more outputs in “direct” and “reverse” modes. These are activated or deactivated one at a time, as already described for modes 1 & 2, according to the value measured and the settings of St1, P1 and P2.
Mod. V Mod. W
OUT1 OUT1 OUT2
ON
P1
OUT2
OFF
P3
St1
B1
OUT1
Mod. Z
P1 P3
St1
P3
OUT3 OUT4
P2 B1
P1 P3 P3
St1
Fig. 5.e
P2
B1
Key
St1
P1/P2
P3
OUT1/2/3/4
B1
Set point 1
“Reverse”/”direct” differential
Dead zone differential
Output 1/2/3/4
Probe 1
When the controller only has 1 output, it works in “reverse” mode with dead zone.
5.3.4 Mode 4: PWM c0=4
The control logic in PWM mode uses the dead zone, with the outputs activated based on pulse width modulation (PWM). The output is activated in a period equal to the value of parameter c12 for a variable time, calculated as a percentage; the ON time is proportional to the value measured by B1 inside the differential. For small deviations, the output will be activated for a short time. When exceeding the differential, the output will be always on (100% ON). PWM operation thus allows
“proportional” control of actuators with typically ON/OFF operation (e.g. electric heaters), so as to improve temperature control. PWM operation can also be used to gave a modulating 0 to 10 Vdc or 4 to 20 mA control signal on IR33 (DN33) Universal models A, D with outputs for controlling solid state relays (SSR). In this case, the accessory code CONV0/10A0 needs to be connected to convert the signal. In PWM operation, the
“direct”/”reverse” icon flashes.
Mod. V Mod. W / B
100%
100%
OUT1 OUT1 OUT2
0%
0%
P1
OUT2
P3
St1
B1 P1
OUT1
Mod. Z / A / E
100%
0%
P3
St1
P3
OUT3 OUT4
P2 B1
P1/2 P1/2 P3 P3
St1
Fig. 5.f
P2/2 P2/2 B1 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
28
Key
St1
P1/P2
P3
OUT1/2/3/4
B1
Set point 1
“Reverse”/”direct” differential
Dead zone differential
Output 1/2/3/4
Probe 1
When the controller only has 1 output, it works in “reverse” mode with dead zone.
PWM mode should not be used with compressors or other actuators whose reliability may be affected by starting/stopping too frequently.
For relay outputs, parameter c12 should not be set too low, so as to not compromise the life of the component..
5.3.5 Mode 5: Alarm c0=5
In mode 5, one or more outputs are activated to signal a probe disconnected or short-circuited alarm or a high or low temperature alarm.
Models V and W only have one alarm relay, while model Z has two: relay
3 is activated for general alarms and for the low temperature alarm, relays
4 is activated for general alarms and for the high temperature alarm. The activation of the alarm relay is cumulative to the other signals in the other operating modes, that is, alarm code on the display and audible signal.
For models W & Z, the relays not used to signal the alarms are used for control, as for mode 3 and shown the following diagrams. This operation mode is not suitable for the models B and E.
The parameters corresponding to probe 2 become active with independent operation (c19=7).
par. description
P25 Low temp. alarm threshold probe 1
P29= 0, P25= 0: threshold disabled
P29= 1, P25= -50: threshold disabled
P26 High temp. alarm threshold probe 1
P29= 0, P26= 0: threshold disabled
P29= 1, P26= 150: threshold disabled
P27 Alarm differential on probe 1
P25 Low alarm threshold on probe 1
P29= 0, P25= 0: threshold disabled
P29= 1, P25= -199: threshold disabled
P26 High alarm threshold on probe 1
P29= 0, P26= 0: threshold disabled
P29= 1, P26= 800: threshold disabled
P27 Alarm differential on probe 1
P33 Alarm delay time on probe 2(*)
P34 Type of alarm threshold on probe 2
0= relative; 1= absolute.
def
-50
(-58)
150
(302)
-50
(-58)
150
(302) min
-50
(-58)
P25
2 (3,6) 0(0)
-199
(-199)
P25 max
P26
150
(302)
800
(800) uom
°C (°F)
°C (°F)
50(90) °C (°F)
P26 °C (°F)
°C (°F)
P28 Alarm delay time on probe 1(*)
P29 Type of alarm threshold
0= relative;
1= absolute.
P30 Low temp. alarm threshold probe 2 if P34= 0, P30= 0: threshold disabled if P34= 1, P30= -50: threshold disabled
P31 High temp. alarm threshold probe 2 if P34= 0, P31= 0: threshold disabled if P34= 1, P31= 150: threshold disabled
P32 Alarm differential on probe 2
P30 Low alarm threshold on probe 2 if P34= 0, P30= 0: threshold disabled if P34= 1, P30= -199: threshold disabled
P31 High alarm threshold on probe 2 if P34= 0, P31= 0: threshold disabled if P34= 1, P31= 800: threshold disabled
P32 Alarm differential on probe 2
2 0(0) 99,9
(3,6)
120 0
1 0
(179)
250
1 -
°C (°F) min(s)
-50
(-58)
150
(302)
150
(302)
-50
(-58)
P30
P30
P31
150
(302)
800
(800)
°C (°F)
°C (°F)
2 (3,6) 0(0) 50(90) °C (°F)
-50 -199 P31 °C (°F)
(-58) (-199)
°C (°F)
2 0(0) 99,9
(3,6)
120 0
(179)
250
°C (°F) min(s)
1 0 1 -
Tab. 5.e
(*) In the event of alarms from digital input, the unit of measure is seconds (s).
Mod. V
OUT1 (HIGH/LOW ALARM)
ON
OFF
B1 P27
P25/P26
OUT3 (LOW ALARM) OUT1
Mod. Z
P1
OUT1
Mod. W
ON
OUT2 (HIGH/LOW ALARM)
ON
OFF
P3
St1
B1 P27
P25/P26
OUT2 OUT4 (HIGH ALARM)
OFF
B1
P25
P27
OUT3 (LOW ALARM)
P1
OUT4
P3 P3
St1
Fig. 5.g
P2
Mod. E
OUT2
P27
P26
B1
OUT1(HIGH ALARM)
0%
B1
P25
P27
P1 P3 P3
St1
Fig. 5.h
P2
P27
P26
Key
St1
P1
P2
P3
P27
OUT1/2/3/4
B1
Set point 1
“Reverse” differential
“Direct” differential
Dead zone differential
Alarm differential
Output 1/2/3/4
Probe 1
Parameter P28 represents the “alarm activation delay”, in minutes; with reference to probe 1 the low temperature alarm (E05) is activated only if the temperature remains lower than the value of P25 for a time greater than P28. The alarm may be relative or absolute, depending on the value of parameter P29. In the former case (P29=0), the value of P25 indicates the deviation from the set point and thus the activation point for the low temperature alarm is: set point - P25. If the set point changes, the activation point also changes automatically. In the latter case (P29=1), the value of P25 indicates the low temperature alarm threshold. The low temperature alarm active is signalled by the buzzer and code E05 on the display. The same applies to the high temperature alarm (E04), with P26 instead of P25. Likewise parameters P30 to P34 refer to probe 2.
Probe
1(P29=0)
Probe
2(P34=0) alarm set point relative to working set point p29=0
Low alarm
Enable
St1-P25
Disable
St1-P25 +P27
High alarm
Enable
St1 +P26
Disable
St1+P26 -P27
St2 -P30 St2 -P30 +P32 St2 +P31 St2 +P31 -P32
Tab. 5.f
Low alarm
Enable
P25 absolute alarm set point p29=1
Disable
P25+P27
High alarm
Enable
P26
Disable
P26-P27 Probe
1(P29=1)
Probe
2(P34=1)
P30 P30+P32 P31 P31-P32
Tab. 5.g
The low and high temperature alarms are automatically reset; if there is an alarm active on the control probe, these alarms are deactivated and monitoring is reinitialised.
When alarms E04/E15 and E05/E16 are active, the buzzer can be muted by pressing Prg/mute. The display remains active.
29
ENG
5.3.6 Mode 6: Direct/reverse with changeover from
DI1 c0=6
The controller operates in “direct” mode based on St1 when digital input
1 is open, in “reverse” based on St2 when it is closed.
INPUT DI1 OPEN
Mod. V
INPUT DI1 CLOSED
Mod. V
OUT1 OUT1
ON ON
OFF OFF
P1 B1 P2 B1
St1 St2
Fig. 5.i
Key
St1/St2
P1
P2
OUT1
B1
Set point 1/2
“Direct” differential
“Reverse” differential
Output 1
Probe 1
For models W & Z the activations of the outputs are equally distributed inside the differential set (P1/P2).
Parameter c29 is not active in mode 6.
5.3.7 Mode 7: Direct with set point & differential, changeover from DI1 c0=7
The controller always operates in “reverse” mode, based on St1 when digital input 1 is open and based on St2 when it is closed.
ON
INPUT DI1 OPEN
Mod. V
OUT1
ON
INPUT DI1 CLOSED
Mod. V
OUT1
OFF OFF
P1 B1 P2 B1
St1 St2
Fig. 5.j
Key
St1/St2
P1
P2
OUT1
B1
Set point 1/2
“Direct” differential St1
“Direct” differential St2
Output 1
Probe 1
For models W & Z the activations of the outputs are equally distributed across the differential (P1/P2).
Parameter c29 is not active in mode 7.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
5.3.8 Mode 8: Reverse with set point & differential, changeover from DI1 c0=8
The controller always operates in “reverse” mode, based on St1 when digital input 1 is open and based on St2 when it is closed.
INPUT DI1 OPEN INPUT DI1 CLOSED
Mod. V Mod. V
OUT1 OUT1
ON ON
P1
OFF
B1 P2
OFF
B1
St1 St2
Fig. 5.k
Key
St1/St2
OUT1
P1
B1
P2
Set point 1/2
Output 1
“Reverse” differential
Probe 1
“Reverse” differential
For models W & Z the activations of the outputs are equally distributed across the differential (P1/P2).
Parameter c29 is not active in mode 8.
5.3.9 Mode 9: Direct/reverse with two set points c0=9
In this mode, available only on the models with 2 or 4 outputs, half of the outputs are active in “direct” mode and half in “reverse”. The unique aspect is that there are no restrictions in the setting of the set point for the two actions, therefore it is like having two independent controllers that work with the same probe.
Mod. W
OUT1 OUT2
ON
OUT2
P1
St1 St2
P2
OUT1 OUT3
OFF
B1
OUT4
Mod. Z
ON
OFF
B1
P1 P2
St1 St2
Fig. 5.l
Key
St1/St2
P1
P2
OUT1/2/3/4
B1
Set point 1/2
“Reverse” differential St1
“Direct” differential St2
Output 1/2/3/4
Probe 1
Parameter P29 is not active in mode 9 (the alarm is only based on an absolute threshold).
5.4 Validity of control parameters
(parameters st1,st2,P1,P2,P3)
The parameters that define the operating mode have the validity defined in the table below: parameter Validity
St1
St2
All modes c0 = 6,7,8,9 or any value of c0 if c33 = 1(special operation). If c19=2,
3 or 4, St2 is used in compensation.
If c19=2, 3.4, 7, 11,
St2 is used for control. If
P1
P2
P3 c19=7 St2 is the set point for circuit 2..
All modes c0=3,4,5,6,7,8,9
Active also in other modes if c33=1 (special operation) or c19=4.
c0=3,4 & 5
When c0=5 models W &
Z only note
In special operation(c33=1),
St2 is set on the keypad in all modes, but is only active for outputs with dependence equal to 2.
note that in modes 3, 4 and
5, P2 is the differential of the
“direct” action and refers to St1.
Tab. 5.h
5.5 selecting the special operating mode
par.
description
Special operation c33 0= Disabled
1= Enabled def
0 min
0 max
1 uom
Tab. 5.i
Parameter c33 offers the possibility to create custom operating logic, called special operation. The logic created may be a simple adjustment or a complete overhaul of one of the nine modes. In any case, note that:
• Modes 1, 2, 9: do not consider the dead zone P3 nor the changeover in logic from digital input
• Modes 3, 4, 5: enable the dead zone differential P3. No changeover in logic from digital input.
• Mode 6: does not consider the differential P3. The changeover of digital input 1 means the outputs consider set point 2 rather than set point 1. The direct/reverse logic will be inverted. For outputs with
“dependence”=2, only the changeover in logic is active, that is, the closing of the digital contact maintains “dependence”=2 (St2) but inverts the logic, exchanging the signs for “activation” and “differential/ logic” (see the explanation below).
• Modes 7, 8: do not consider the dead zone P3. For outputs with
“dependence”=1, the digital input only shifts the reference from St1/P1 to St2/P2, maintaining the control logic (“activation” “differential/logic” do not change sign). The digital input does not have any influence on the other control outputs, that is, with “dependence”=2 and alarms.
For the explanation of the “dependence”, “activation” and “differential/ logic” parameters, see the following paragraphs.
Before selecting c33=1: for starting modes other than c0=2 (default), this must be set before enabling special operation (c33=1): the change to c0 must be saved by pressing .
When c33=1, changing c0 no longer affects the special parameters.
That is, c0 can be set however the special parameters (from c34 to d49) and the typical functions remain frozen in the previous mode with c33=1: while the parameters can be set individually, the typical functions cannot be activated. In conclusion, only after having set and saved the starting mode can the parameters be edited again and c33 set to 1.
f the mode needs to be changed after c33 has been set to 1, first return c33=0, press to confirm, set the required mode and save the change , then return to special operation with c33=1. Setting c33 from 1 to 0, the controller cancels all changes to the “special parameters”, which return to the values dictated by c0..
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
30
ENG
5.6 special operating modes
When c33=1, 44 other parameters become available, the so-called special parameters. The special parameters are used to completely define the operation of each individual output available on the controller. In normal operation, that is, choosing the operating mode using parameter “c0”, these parameters are automatically set by the controller. When c33=1, the user can adjust these settings using the 8 parameters that define each individual output:
• dependence
• type of output
• activation
• differential/logic
• activation restriction
• deactivation restriction
• maximum/minimum modulating output value (PWM or 0-10Vdc)
• cut-off
• speed up time
• type of forcing special parameters and correspondence with the various outputs
OUT1 OUT2 OUT3 OUT4
Dependence
Type of output
Activation
Differential/logic
Activation restriction
Deactivation restriction
Minimum modulating output value d36
Maximum modulating output value d37
Cut-off
Speed up time
Type of forcing c34 c35 c36 c37 d34 d35
F34
F35
F36 c38 c39 c40 c41 d38 d39 d40 d41
F38
F39
F40 c42 c43 c44 c45 d42 d43 d44 d45
F42
F43
F44 c46 c47 c48 c49 d46 d47 d48 d49
F46
F47
F48
Tab. 5.j
The default and minimum and maximum values of the special parameters depend on the number and type of outputs on the model.
Before setting parameter c33, make sure the required starting mode
– param.c0 - has been set.
When c33=1, the special parameters are not visible and cannot be set to achieve the required operation.
open, reference will be to St1/P1; if the input is closed, reference will be to
St2/P2. Changing the set point also reverses the operating logic.
Dependence = 17: the output is the control output: the association St1/
P1 and St2/P2 depends on the status of digital input 1. If the input is open, reference will be to St1/P1; if the input is closed, reference will be to
St2/P2. Changing the set point maintains the operating logic.
Dependence = 18: a digital output can be selected to signal controller
ON/OFF status (controller ON/OFF in relation to the status of the digital input: c29, c30=4). If the controller is OFF the relay is NC, if the controller is
ON the relay is NO. The alarm outputs are also deactivated when OFF.
12
13
14
15
16
8
9
10
11
6
7
4
5
2
3
0
1
22
23
24
25
18
19
20
21
26
27
28
29 dEpEndEncE
ValuE
17 output not active relative to St1 relative to St2 active with alarm from digital input active with alarm from digital input active with serious and “High” alarms E04) OFF active with serious and “High” alarms (E04) ON active with serious and “Low” alarms (E05) OFF alarm rElaY
In normal
condItIons
-
-
OFF
ON active with serious and “Low” alarms (E05) ON active with “Low” alarm (E05) active with “Low” alarm (E05) active with “High” alarm (E04) active with “High” alarm (E04) active with serious alarm
OFF
ON active with serious alarm
TIMER operation operation of output dependent on status of digital input 1 with reversal of operating logic operation of output dependent on status of -
-
-
OFF
ON
OFF
ON digital input 1 with operating logic maintained
ON/OFF status signal
Generic alarm circuit 2 (relay OFF)
Generic alarm circuit 2 (relay ON)
-
OFF
ON
Serious alarm circuit 2 and E15 (relay OFF) OFF
Serious alarm circuit 2 and E15 (relay ON) ON
Serious alarm circuit 2 and E16 (relay OFF) OFF
Serious alarm circuit 2 and E16 (relay ON)
Alarm E16 (relay OFF)
Alarm E16 (relay ON)
Alarm E15 (relay OFF
Alarm E15 (relay ON)
Alarm E17 (relay OFF)
ON
OFF
ON
OFF
ON
OFF
Tab. 5.k
set.
When setting a special parameter, always check the coherence of the other 43 special parameters with regards to the type of operation
5.6.1 Dependence (parameters c34,c38,c42,c46)
This is the parameter that determines the specific function of each output.
It links an output to a set point (control output) or a specific alarm (alarm output). Parameter c34, c38, c42, c46 correspond to outputs 1, 2, 3, 4 respectively and the field of selection is from 0 to 29.
Circuit 1 is the control circuit when independent operation is not activated, in which case control operates on circuits 1 and 2. If independent operation is not activated but one of the settings relating to the alarm on circuit 2 is selected, the alarm is signalled on the display but has no effect.
Dependence = 0: the output is not enabled. This is the value set on versions V and W for the outputs that are not available (that is 2, 3 & 4 for version V, 3 & 4 for version W).
Dependence = 1 & 2: the output is the control output and refers to
St1/P1/PID1 and St2/P2/PID2 respectively. In the subsequent special parameters, “type of output”, “activation” and “differential/logic”, the operation of the output can be defined completely.
Dependence = 3 to 14 and 19 to 29: the output is associated with one or more alarms. See the chapter on “Alarms” for the complete list.
Dependence = 15: “timer” operation. The output becomes independent of the measurement, set points, differentials, etc. and continues to switch periodically at a period=c12 (cycle time). The ON time (T_ON) is defined by the “activation” parameter as a percentage of the set cycle time. If an alarm occurs or the controller is switched OFF, “timer” operation is deactivated. For further information, see the description of the parameters “type of output”, “activation”.
Dependence = 16: the output is the control output: the association St1/
P1 and St2/P2 depends on the status of digital input 1. If the input is
31
Alarm relay OFF =output normally deactivated; energised with alarm.
Alarm relay ON = output normally activated; de-energised with alarm.
When ON the relay is normally active: it is deactivated with an alarm.
This is an intrinsic safety feature, as the contact switches, and thus the alarm is signalled, even if there is a power failure, serious faults on the controller or a data memory alarm (E07/E08.)
In the models B and E, for the outputs 2 and 4, the dependence may be only
0, 1, 2.
5.6.2 Type of output (parameters c35,c39,c43,c47)
The parameter is active only if the output is the control output
(“dependence”=1,2,16,17) or TIMER (“dependence”=15).
Type of output=0: the output is on/off.
Type of output=1: the output is PWM , “timer”.
“Timer” operation is combined with “dependence”=15.
In the models B and E, the output type will always be 0 to 10 Vdc independently from the value of this parameter.
5.6.3 Activation (parameters c36,c40,c44,c48)
The parameter is active only if the output is the control output
(“dependence”=1,2,16,17) or TIMER (“dependence”=15).
If “dependence”=1, 2, 16 and 17 it represents, for ON/OFF operation, the activation point of the output while, for PWM operation and 0 to 10 V, it indicates the point where the output has the maximum value. The “activation” parameter is expressed as a percentage, from -100 to +100 and refers to the operating differential and the set point that the output refers to. If the output refers to St1 (“dependence”=1), “activation” is relative to the percentage value ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG of P1; if the output refers to St2 (“dependence”= 2), “activation” is relative to the percentage value of P2.
If the value of “activation” is positive, the activation point is to the ‘right’ of the set point, while if negative it is to the ‘left’.
If “dependence”=15 & “type of output”=1, the “activation” parameter defines the ON time as a percentage of the period (c12); in this case, “
activation” must only have positive values (1 to 99).
Example 1:
The figure below shows the activation points on a controller with 2 outputs, with the following parameters:
St1=10, St2=20, P1=P2=6
OUT1 (point A): “dependence”=c34=1, “activation”= c36=-100;
OUT2 (point B): “dependence”=c38=2, “activation”= c40= +75.
A=4; B=24.5
ON
OUT1 OUT2 greater than the activation point and “reverse” logic is created.
If the value of “differential/logic” is negative, the deactivation point is less than the activation point and “direct” logic is created.
Together with the previous “activation” parameter, this identifies the proportional control band.
Example 3.
Example 3 completes example 1, adding the deactivation points.
For the first output “reverse” operation is required, and the differential P1; for the second, “direct” logic and the differential equal to half of P2.
The parameters are :
Output 1 : “differential/logic”=c37=+100 (A’)
Output 2: ”differential/logic”=c41=-50 (B’)
A’=10; B’=21.5
OUT1 OUT2
ON
A A’ B’ B
OFF
A B
OFF c36=-100
P1=6 P1=6 c40=+75
P2=6 P2=6
B1
St1=10 St2=20
Fig. 5.m
Key
St1/2
P1
P2
OUT1/2
B1
Set point 1/2
Differential for output 1
Differential for output 2
Output 1/2
Probe 1
Example 2
A “timer” output is selected with “dependence”=15, “type of output”=1 and “activation” (ON percentage) between 1 and 99, with a cycle time set by c12. Below OUT1 and OUT2 are proposed as “timer” outputs with c36 greater than c40, example:
OUT1: c34=15, c35=1, c36=50; OUT2: c38=15, c39=1, c40=25.
c37=+100 c36=-100
P1=6 P1=6 c40=+75
P2=6 P2=6 c41=-50
B1
St1=10 St2=20
Fig. 5.o
Key
St1/2 c36/c40 c37/c41
OUT1/2
P1
P2
B1
Set point 1/2
Activation of output 1/2
Differential/logic for output 1/2
Output 1/2
Set point differential 1
Set point differential 2
Probe 1
As an example, reversing the values of “differential/logic”, the new deactivation points are as follows
Output 1 : “differential/logic”=c37=-50(A’)
Output 2: ”differential/logic”=c41=+100 (B’)
A’’=1; B’’=30.5
OUT1 OUT2
ON
ON
OUT1
OFF c12
TON_1 A’’ A B B’’
OFF
OUT2
ON
OFF
TON_2 c12 t
Fig. 5.n
t
Key c12
OUT1/2
TON_1
TON_2 time cycle time
Output 1/2
(c36*c12)/100
(c40*c12)/100
5.6.4 Differential/logic ( parameters c37,c41,c45,c49)
The “differential/logic” parameter is only active if the output is the control output (“dependence”=1,2,16,17). Like the “activation” parameter, it is expressed as a percentage and is used to define the hysteresis of the output, that is, for ON/OFF operation, the deactivation point of the output or, for PWM operation, the point where the output has the minimum value
(ON time =0). If the output refers to St1 (“dependence”=1), “differential/ logic” is relative to the percentage value of P1; if the output refers to St2
(“dependence”= 2), “differential/logic” is relative to the percentage value of P2. If the value of “differential/logic” is positive, the deactivation point is ir33 universale +030220801 - rel. 2.0 - 16.04.2010
32 c37=-50 c36=-100
P1=6 P1=6
St1=10
Fig. 5.p
c40=+75 c41=+100
P2=6 P2=6
St2=20
B1
5.6.5 Activation restriction (par. d34,d38,d42,d46)
In normal operating conditions, the activation sequence should be as follows: 1,2,3,4. However, due to minimum on/off times or times between successive activations, the sequence may not be observed. By setting this restriction, the correct sequence is observed even when timers have been set. The output with the activation restriction set to ‘x’ (1,2,3) will only be activated after the activation of output ‘x’. The output with the activation restriction set to 0 will be activated irrespective of the other outputs.
5.6.6 Deactivation restriction (par. d35,d39,d43,d47)
In normal operating conditions, the deactivation sequence should be as follows: 4,3,2,1. However, due to minimum on/off times or times between successive activations, the sequence may not be observed. By setting this restriction, the correct sequence is observed even when timers have been set. The output with the deactivation restriction set to ‘x’ (1,2,3) will only be deactivated after the deactivation of output ‘x’. The output with the deactivation restriction set to 0 will be deactivated irrespective of the other outputs.
5.6.7 Minimum modulating output value
(parameters d36,d40,d44,d48)
Valid if the output is the control output and the “type of output”=1, that is, the output is PWM or in case of 0 to 10Vdc output. The modulating output can be limited to a relative minimum value.
Example of proportional control: “reverse” mode with St1 =20°C and
P1=1°C. If only one modulating output is used with a differential of 1°C, setting this parameter to 20 (20%) will mean the output is only activated when the temperature measured deviates more than 20% of the set point, that is, with values less than 19.8°C as shown in the figure.
OUT1
100% d36=20%
0%
B1 P1
St1
Fig. 5.q
Key
St1
OUT1
B1
Set point 1
Output 1
Probe 1
P1 “Reverse” differential d36 Min. value of modulating output 1
5.6.8 Maximum modulating output value
(parameters d37,d41,d45,d49)
Valid if the output is the control output and the “type of output”=1, that is, the output is PWM or in case of 0 to 10Vdc output. The modulating output can be limited to a relative maximum value.
Example of proportional control: “reverse” mode with St1 =20°C and
P1=1°C. If only one modulating output is used with a differential of 1°C, setting this parameter to 80 (80%) will mean the output is only activated when the temperature measured deviates more than 80% of the set point, that is, with values less than 19.2°C. After this value the output will remain constant, as shown in the figure.
OUT1
100% d37=80%
Key
St1
P1 d37
OUT1
B1
P1
St1
0%
B1
Fig. 5.r
Set point 1
“Reverse” differential
Maximum value of modulating output 1
Output 1
Probe 1
ENG
5.6.9 Modulating output cut-off
(parameters F34,F38, F42, F46)
These parameters are useful when needing to apply a minimum voltage value for operation of an actuator.
They enable operation with a minimum limit for the PWM ramp and 0 to
10 Vdc analogue output.
Example: control with two outputs, the first(OUT1) ON/OFF and the second (OUT2) 0 to 10 Vdc;
“minimum value of the modulating output” for output 2= 50 (50% of the output), d40=50.
CASE 1 : F38 = 0 Cut off operation
CASE 2 : F38 = 1
OUT2 OUT1
100% d40=50%
0%
P1/2 P1/2
P1
St1
Fig. 5.s
Minimum speed operation c0=2
B1
100% d40=50%
0%
OUT2
OUT2
P1/2
P1/2
OUT1
OUT1
P1
P1/2
P1/2
100% d40=50%
B1
0% c0=2 c0=2
B1
P1
St1
St1
Fig. 5.t
When modulating output cut-off is enabled, the on (d34, d38, d42, d46) and off limits (d35, d39, d43, d47) must be set correctly.
5.6.10 Modulating output speed up time
(parameters F35, F39, F43, F47)
OUT2 OUT1 c0=2
These parameters are used to activate the modulating output to the maximum value allowed (parameters d37, d41, d45, d49) for a set time, starting from the instant the output is activated. Setting it to 0 disables the speed up function.
0%
P1/2 P1/2
5.6.11 Override outputs
B1
These parameters determine how the relay or modulating control output is overridden, activated by digital input (c29=6, c30=6).
The effect on the output depends on whether the output is a relay or modulating.
2
3
0
1 override output action
TYPE OF OVERRIDE
4
5
RELAY OUTPUT MODULATING OUTPUT
-
-
OFF respecting c6, c7 0%, 0 Vdc
-
ON 100%, 10 Vdc minimum set (d36, d40, d44, d48) maximum set (d37, d41,
OFF respecting c6, c7,d1, c8, c9 d45, d49)
-
Tab. 5.l
33 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
5.7 additional remarks on special operation
Dead zone P3
In modes 3, 4 and 5 there is a dead zone defined by P3. The activation or deactivation points cannot be positioned inside the dead zone: if these are identified in the zone before and after the set point, the instrument automatically increases the hysteresis of the output involved by double the value of P3.
ON
OFF
P1 b
St1 a
P1
B1
ON
OFF b
P1 P3 P3
St1
Fig. 5.u
a
P1
B1
The PWM (or analogue) outputs will follow the operation indicated in the figure. In practice, in the dead zone the output maintains the level of activation unchanged.
OUT1
100%
P1 b
0% a
St1
P1
OUT1
100%
P1 b
0%
P3 P3
St1
Fig. 5.v
a
P1
Mode 6 sees the outputs linked to St1 with “direct” logic (“activation” positive and “differential/logic” negative) when digital input 1 is open. The closing of digital input 1 forces the outputs to depend on St2 and P2, and the logic becomes “reverse”, by inverting of sign of the “activation” and “differential/logic” parameters (reading the values of the parameters does not depend on the status of the digital input: these only change as regards the algorithm). When c33=1.
The outputs with dependence 16 will have the effect shown in the figure when ID1 switches.
DEPENDENCE= 16
INPUT DI1 OPEN INPUT DI1 CLOSED
ON ON
OFF
St1
P1 B1
Fig. 5.w
P2
St2
B1
OFF
ON ON
OFF OFF
Modes 7 and 8. The outputs with “dependence”=17 will have the effect shown in the figure when ID1 switches.
P2 B1
These modes in fact do not allow changes to the logic. The alarm outputs
(“dependence”=3 to 14, 19 to 29) do not depend on digital input 1.
DEPENDENCE= 17
St2
INPUT DI1 OPEN INPUT DI1 CLOSED
ON ON
OFF OFF
P1 B1 P2 B1
St1 St2
Fig. 5.x
Modes 1 & 2 in differential operation (c19=1).
Similarly to the previous case, when c33=1 the outputs with “dependence”
= 2 no longer have the compensation function.
Modes 1 and 2 with “compensation” operation (c19=2, 3, 4).
Like the previous case, when c33=1 the compensation function is no longer active on outputs with “dependence” setting 2.
5.8 outputs and inputs
5.8.1 Relay digital outputs (par. c6,c7,d1,c8,c9,c11)
The parameters in question concern the minimum on or off times of the same output or different outputs, so as to protect the loads and avoid swings in control.
For the times set to become immediately operational, the controller needs to be switched off and on again. Otherwise, the timers will become operational when the controller is next used, when the internal timer is set.
5.8.2 Relay output protector (parameters c7,c8,c9) par.
description c7 Minimum time between activations of the same relay output c8 c9
Validity: c0 ≠ 4
Minimum relay output off time
Validity: c0≠ 4
Minimum relay output on time
Validity: c0 ≠ 4 def min max uom
0 0 15 min
0
0
0
0
15
15 min min
Tab. 5.m
• c9 defines the minimum time the output is activated, regardless of the request.
• c8 defines the minimum time the output is deactivated, regardless of the request
• c7 establishes the minimum time between two following activations of the same output.
5.8.3 Other relay output protectors
(parameters c6,d1) par.
description c6 Delay between activations of 2 d1 different relay outputs
Validity: c0 ≠ 4
Minimum time between deactivations of 2 different relay outputs
Validity: c0≠ 4 def
5
0 min max uom
0 255 s
0 255 s
Tab. 5.n
• c6 establishes the minimum time that must elapse between successive activations of two different relay outputs. Activation is delayed to avoid overloads on the line due to starting devices too close together or simultaneously.
• d1 establishes the minimum time that must elapse between deactivations of two different outputs.
34
OFF
St1
P1 B1
OFF
St2
P2 B1
OUT1
ON c9 c7 c8
OFF
ON
OUT2
OFF t c6 d1
Fig. 5.y
Key t= time c6, c7, c8, c9 & d1 are not operative for the PWM outputs.
5.8.4 Rotation (parameter c11)
This allows the control outputs to change activation and deactivation priority: based on the requests dictated by the controller, the output that has been active longest is deactivated, or the output that has been off longest is activated.
par. description c11 Output rotation
0=Rotation not active
1=Standard rotation (on 2 or 4 relays)
2=Rotation 2+2
3=Rotation 2+2 (COPELAND)
4=Rotation of outputs 3 & 4, not 1 & 2
5=Rotation of outputs 1 & 2, not 3 & 4
6=Separate rotation of pairs 1,2
(between each other) and 3,4
7= Rotation of outputs 2,3,4, not 1
Validity : c0=1,2,7,8 & c33=0
8= Rotation of outputs 1 and 3, not 2 and 4
Validity : c0=1, 2, 7, 8 and c33= 0 def min max um
0 0 7 -
Tab. 5.o
Rotation 2+2 on 4 outputs (c11=2) has been designed to manage capacitycontrolled compressors. Outputs 1 and 3 activate the compressors, outputs
2 and 4 the capacity control valves. Rotation occurs between outputs 1 and
3, while the valves are energised (relays ON) to allow the operation of the compressors at maximum capacity. Valve 2 is linked to output 1 and valve
4 to output 3.
The rotation 2+2 DWM Copeland on 4 outputs (c11=3) is similar to the previous rotation, with the opposite logic for managing the valves. The valves are in fact normally energised (capacity controlled compressor) and are de-energised (relays OFF) when the compressor needs to operate at full power. A normal activation sequence is:
1 off, 2 off, 3 off, 4 off
1 on, 2 on, 3 off, 4 off
1 on, 2 off, 3 off, 4 off
1 on, 2 off, 3 on, 4 on
1 on, 2 off, 3 on, 4 off
As before, in this case too outputs 1 and 3 control the compressors, outputs 2 and 4 the corresponding solenoid valves.
The parameter has no effect on controllers with 1 output.
In the models with two outputs(W), rotation is standard even when c11=2 or 3;
The connection in the 2+2 configuration is as follows: OUT1 = Comp.
1, OUT2 = Valve 1, OUT3 = Comp. 2, OUT4 = Valve 2.
Pay careful attention when programming the parameters, as the controller rotates the outputs according to the logic described above, regardless of whether these are control outputs (PWM) or alarm outputs. If there is at least one PWM or 0 to 10 Vdc output, rotation is never active, except for on DN/IR33 model E with c11=8..
35
ENG
Example a: if there are two alarm and two control outputs, rotation must be set so as to only rotate the control outputs.
Example b: to control a chiller with three compressors, rotation mode 7 can be set, reserving outputs 2, 3 & 4 for the compressors, while output
1 can be unconnected or used as an auxiliary output or alarm output.
5.8.5 SSR (solid state relay) digital outputs
When control is required using on one or more PWM outputs, the solution with relays becomes impractical if the changeover times are not quite high (at least 20 seconds), otherwise the life of the relays will be reduced. In these cases, solid state relays (SSR) can be used, managed according to the specific application.
5.8.6 PWM cycle time (parameter c12)
This represents the total time of the PWM cycle; in fact, the sum of the on time (tON) and the off time (tOFF) is constant and equal to c12. The ratio between ton and toff is established by the control error, that is, the deviation from the set point, referred (as a percentage) to the differential linked to the output. For further details, see mode 4.
par. description c12 PWM cycle time
Validity: c0=4;
In special operation c12 is active in any mode if “type of output”=1 def min max um
20 0.2 999 s
Tab. 5.p
ON
OFF t ton c12
Fig. 5.z
toff
Key t= Time
As the action of PWM operation is modulating, PID control can be fully exploited, so that the value coincided with the set point or falls inside the dead zone.
The minimum on time (ton) calculable and the maximum definition achievable for ton is 1/100 of c12(1%).
5.8.7 0 to 10 Vdc analogue outputs
When the application requires one or more 0 to 10 Vdc analogue outputs, the following controllers should be used:
IR33B7****
IR33E7****
DN33B7****
DN33E7****
(1 relay + 1 x 0 to 10Vdc)
(2 relays + 2 x 0 to 10Vdc)
(1 relay + 1 x 0 to 10Vdc)
(2 relays + 2 x 0 to 10Vdc)
In this case too, the system operates with a voltage that ramps from 0 to 10 Vdc.
5.8.8 Analogue inputs
See the start of the chapter, under the paragraph on “Probes”.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
5.8.9 Digital inputs
Parameter c29 establishes the function of digital input 1 if not already used in modes 6, 7 and 8 or in special operation (c33=1) with “dependence”=16 and
17. When set as an alarm input, that is, c29=1,2,3, one or more alarm outputs are activated based on the mode used (see mode 5), while the action on the control outputs is defined by c31 (see the chapter on “Alarms”). Parameter c30 has a similar meaning to c29 and refers to digital input 2.
Circuit 1 is the control circuit when independent operation is not activated, in which case the controller works on both circuits 1 and 2.
If independent operation is not activated, but one of the alarms relating to circuit 2 has been selected, the alarm has no effect on control and only the code is shown on the display.
par. description c29 Digital input 1
0= Input not active
1= Immediate external alarm, Automatic reset
(circuit 1)
2= Immediate external alarm, Manual reset
(circuit 1)
3= Delayed external alarm (P28), Manual reset
(circuit 1)
4= ON/OFF control in relation to status of digital input
5= Activation/deactivation working cycle from button
6= Override outputs (circuit 1)
7= Signal only alarm E17, delayed (P33)
8= Signal only alarm E17, immediate
9= Immediate external alarm, automatic reset
(circuit 2)
10= Immediate external alarm, manual reset def min max um
0 0 5 -
(circuit 2)
11= Delayed external alarm (P33), Manual reset
(circuit 2)
12= Override outputs (circuit 2)
Validity: c0 other than 6,7, and if c33= 1 with “dependence”=16 and 17. In the event of alarms, the status of the relay depends on c31 or d31 c30 Digital input 2
See c29
0 0 5 -
Tab. 5.q
c29= 0 Input not active c29= 1 Immediate external alarm with automatic reset (circuit 1)
The alarm condition relates to the contact being open. When the alarm condition ceases (contact closes), normal control resumes and any alarm output is deactivated. c29= 2 Immediate external alarm with manual reset (circuit 1)
The alarm condition relates to the contact being open. When the alarm condition ceases (contact closes), normal control does not resume automatically, and the audible signal, the alarm code E03 and any alarm output remain active. Control can start again only after a manual reset, that is, after pressing Prg/mute and UP together for 5 seconds.
c29= 3 External delayed alarm (delay = P28) with manual reset (circuit 1)
The alarm condition occurs when the contact remains open for a time greater than P28. Once alarm E03 is activated, if the alarm condition ceases (contact closes), normal control does not resume automatically, and the audible signal, the alarm code E03 and any alarm output remain active. Control can start again only after pressing Prg/mute and UP together for 5 seconds.
c29= 4 ON/OFF
The digital input establishes the status of the unit:
- with the digital input closed, the controller is ON.
- when the digital input is open the controller is OFF. The consequences of switching OFF are:
• the display shows the message OFF, alternating with the value of the probe and any alarm codes (E01/E02/E06/E07/E08) active before switching off;
• the control outputs are deactivated (OFF), while observing any minimum on time (c9) ir33 universale +030220801 - rel. 2.0 - 16.04.2010
36
• the buzzer, if active, is muted;
• the alarm outputs, if active, are deactivated
• any new alarms that arise in this status are not signalled, except for
(E01/E02/E06/E07/E08).
c29=5 Start operating cycle.
To start the operating cycle from the button, P70 must be =2 and P29 =5 for digital input 1 and P70=3 and c30=5 for digital input 2.
c29=6 Override outputs, circuit 1.
The override condition is active when the contact is open. The outputs relating to circuit 1 (see par. “Independent operation”) are overridden based on the settings of the “Type of override” parameters (see par. 5.6.11) c29=7 Delayed signal only alarm E17 (P33, measured in seconds). The alarm condition occurs when the contact is open. The signal only alarm
E17 shows the spanner icon flashing on the display and has no effect on control. The dependence parameter (c34, c38, c42, c46=29) can be used to select an output that in normal conditions does not perform any control functions, while in the event of alarms switches ON/100%/10Vdc.
c29=8 Immediate signal only alarm E17.
Same as c29=7, without a delay.
For the following settings to take effect, independent operation must be active (c19=7).
c29=9 Immediate external alarm, automatic reset (circuit 2).
Same as c29=1, for circuit 2.
c29=10 Immediate external alarm, manual reset (circuit 2).
Same as c29=2, for circuit 2.
c29=11 Delayed external alarm(P33), manual reset (circuit 2).
Same as c29=3, for circuit 2.
c29=12 Override outputs, circuit 2.
Same as c29=6, for circuit 2.
Parameter c29 is not operative when c0=6, 7, 8, or in special operation
(c33=1) when “dependence”=16 and 17. These operating modes in fact exploit digital input 1 to switch the set point and/or the operating logic, therefore any change to the value of this parameter has no affect.
ENG
6. coNtrol
ON/OFF and PID control
The controller can operate with two types of control:
• ON/OFF (proportional), in which the actuator either operates at full power or is off. This is a simple control mode that in certain cases can achieve satisfying results;
• PID, useful for systems in which the response of the controlled value compared to the changeable value does allow to eliminate the error in steady operation and improve the regulation. The changeable value becomes an analogue value that continuously varies between 0 and 100%.
To resolve such overshoots due to the use of the integral time, the derivative factor can be introduced, which acts as a damper to the swings. Nonetheless, needlessly increasing the derivative factor
(increasing the time ‘td’) increases the time taken for the controlled variable to increase and decrease and can also cause system instability.
The derivative factor however has no affect whatsoever on the error in steady operation.
6.3 auto-tuning (parameter c64)
In PID control, the proportional band coincides with the differential
(parameters P1/P2).
The Auto-Tuning function is incompatible with independent operation (c19=7).
6.1 type of control (parameter c32)
par. description c5 Type control def min max um
0 0 1 -
0=ON/OFF(proportional)
1=Proportional+Integral+Derivative (PID)
Tab. 6.a
This parameter is used to set the most suitable type of control for the process in question.
With PID, effective control means the controlled value coincides with the set point or falls within the dead zone; in these conditions, a series of outputs may be active even if not envisaged in the original control diagram. This is the most evident effect of the integral factor.
The controller leaves the factory with default settings of the PID parameters; these allow standard PID control, but are not optimised for the system that IR33 controls. Consequently, the Auto-Tuning procedure can be used to fine-tune the 3 parameters involved, so as to ensure control that is optimised for the system where it is installed: different systems, with different dynamics, will generate parameters that differ greatly.
Auto-Tuning includes two operating procedures:
• Tuning the controller when commissioning the system.
• Fine-tuning the controller with parameters that have already
been tuned, during normal operation.
PID control, before being applied, requires proportional control only without swings and with good stability in the differentials: only when there is stable P control can PID guarantee maximum effectiveness;
In both modes, the control first needs to be programmed setting the following parameters: c0 =1 or 2, that is, “direct” or “reverse” control; c5 =1, that is, PID control enabled; c64 =1, that is, Auto-Tuning enabled;
St1= working set point.
6.2 ti_PId, td_PId (parameters c62,c63, d62,d63)
These are the PID parameters to be set for the application par.
c62 c63 d62 d63 description ti_PID1 td_PID1 ti_PID2 td_PID2 def
600
0
600
0
0
0 min
0
0 max
999
999
999
999 s s s uom s
Tab. 6.b
Tuning the controller when commissioning the system.
This procedure is performed when commissioning the system, and involves an initial tuning of the PID control parameters to analyse the dynamics of the overall installation; the information acquired is indispensable for both this procedure and any further tuning operations performed.
The table below shows the probe used by PID1 and PID2 based on the setting of c19.
c19
8
9
1
7
0, 2, 3, 4, 5, 6, 10, 11 B1 pId1
(dependence=1)
B1-B2
B1 (circuit 1) max(B1, B2) min(B1, B2)
B1
B1
B1 pId2
(dependence = 2)
B1
B2 (circuit 2)
Tab. 6.c
For the explanation of operation of control based on the setting of c19, see par. 6.5.
To eliminate the effect of the integral and derivative factors, set the respective parameters ti and td=0
During commissioning, the system is in a stationary state, that is, it is not powered and is in thermal balance at room temperature; this state must be maintained when programming the controller before starting the Auto-Tuning procedure. The controller must be programmed by setting the parameters specified previously, making sure to avoid starting to control the loads and thus altering the state of the system (that is, increasing or decreasing the temperature). This can be achieved by not connecting the control outputs to the loads or keeping the loads off (not powered). Once programmed, the controller must be switched off, if necessary the connections of the outputs to the loads must be restored and finally power connected to the entire system: controller and unit.
The controller will then start the Auto-Tuning procedure, identified by the
TUNING icon flashing on the display, performing a preliminary check on the starting conditions, and assessing their suitability, that is, for a system in “direct” mode the starting temperature measured by the control probe must be:
-higher than the set point;
-more than 5°C from the set point; for a system in “reverse” mode, the starting temperature measured by the control probe must be:
-lower than the set point;
-more than 5°C from the set point.
Setting td=0 and ti ≠ 0 achieves P+I operation, widely used for controlling environments in which the temperature does not have considerable variations.
To eliminate the error in steady operation, PI control can be implemented, as the integral factor reduces the average value of the error. Nonetheless, a high impact of this factor (remember that it contributes in an inversely proportional way to the time ‘ti’) may increase temperature swings, overshoots and the time taken for the controlled variable to increase and decrease, bringing instability.
37
If the starting conditions are not suitable, the procedure will be not be started and the controller will show the corresponding alarm “E14”; the controller will remain in this status without perform any operation, awaiting a reset or until switched off and on again. The procedure can be repeated to check whether the starting conditions have changed and
Auto-Tuning can start. If on the other hand the starting conditions are suitable, the controller will start a series of operations that modify the ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG current state of the system, introducing alterations that when measured are used to calculate the most suitable PID parameters for the system in question. In this phase, the temperature reached by the unit may differ considerably from the set point, and may also return to the starting value.
At the end of the process (maximum duration of 8 hours), if the outcome is positive, the values calculated for the control parameters will be saved and will replace the default value, otherwise nothing will be saved and the controller will signal an alarm (see the table of alarms), and exit the procedure. In these cases, the signal remains until manually reset or the controller is switched off and on again, while the Auto-Tuning procedure will in any case be terminated and the parameters will not be modified.
Fine-tuning the controller with parameters that have already been tuned, during normal operation.
If the controller has already been tuned a first time, the Auto-Tuning procedure can be repeated to further tune the values. This is useful when the loads have changed since the first procedure was performed, or to allow finer tuning. The controller in this case can manage the system using the PID parameters, and further Auto-Tuning will have the effect of improving control.
This time, the procedure can be started during normal control of the system (with c0 =1 or 2, that is, control in “direct” or “reverse” mode, and c5
=1, that is, PID control enabled); the controller in this case does not need to be switched off and on again; simply:
-set parameter c64 to 1;
-press the button for 5 seconds, after which the unit will display the message “tun” and Auto-Tuning will start.
The controller then proceeds with Auto-Tuning as already described above. In both modes described, if the procedure ends positively, the controller will automatically set parameter c64 to zero and will activate
PID control with the new parameters saved.
The Auto-Tuning procedure should not be considered essential in achieving optimum control of the system; experienced users can also achieve excellent results by setting the parameters manually.
For users experienced in operating the IR32 Universal family controllers in P+I mode, simply set c5=1 (that is, PID control enabled) and use the default values of the parameters, thus replicating the behaviour of the previous model of controller.
6.4 operating cycle
The operating cycle function is incompatible with independent operation (c19=7).
The operating cycle is an automatic program that can have a maximum of 5 set points to be reached in the 5 respective time intervals. This may be useful for automating processes in which the temperature must follow a set profile for a certain time (e.g. milk pasteurisation).
The duration and temperature must be set for all 5 steps.
The operating cycle is started from the keypad, digital input or automatically by RTC. See the chapter on the “User interface”.
If the duration of step x, (P73, P75, P77, P79) is set a zero, it means that the controller only manages the temperature. The controller will try to reach the set temperature in the shortest possible time, after which it will go to the next step. On the contrary, P71 must be set ≠ 0. With duration of the step ≠ 0, the controller will try to reach the set temperature in the established time, and then anyway it will go on to the next step.
If during a operating cycle the unit is switched OFF, control stops however the step continues to be counted. Once the unit is started again (ON), control resumes.
The operating cycle is stopped automatically in the event of a probe fault or error from digital input.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
par. description
P70 Enable working cycle
0=Disabled
1=Keypad
2=Digital input
3=RTC
P71 Working cycle: step 1 duration
P72 Working cycle: step 1 temperature set point
P72 Working cycle: step 1 temperature set point
P73 Working cycle: step 2 duration
P74 Working cycle: step 2 temperature set point
P74 Working cycle: step 2 temperature set point
P75 Working cycle: step 3 duration
P76 Working cycle: step 3 temperature set point
P76 Working cycle: step 3 temperature set point
P77 Working cycle: step 4 duration
P78 Working cycle: step 4 temperature set point
P78 Working cycle: step 4 temperature set point
P79 Working cycle: step 5 duration
P80 Working cycle: step 5 temperature set point
P80 Working cycle: step 5 temperature set point def min max
0 0 3 uom
0 0
0 (32) -50
(-58)
0 (32) -199
0
(-199)
0
0 (32) -50
(-58)
0 (32) -199
0
(-199)
0
0 (32) -50
(-58)
0 (32) -199
0
(-199)
0
0 (32) -50
(-58)
0 (32) -199
(-199)
0 0
0 (32) -50
(-58)
0 (32) -199
(-199)
200
150 min
°C(°F)
(302)
800(800) °C(°F)
200
150 min
°C(°F)
(302)
800(800) °C(°F)
200
150 min
°C(°F)
(302)
800(800) °C(°F)
200
150 min
°C(°F)
(302)
800(800) °C(°F)
200
150 min
°C(°F)
(302)
800(800) °C(°F)
Tab. 6.d
Example 1: Heating cycle with infinite temperature control
In this example, Step1 is used to bring the system to the temperature
SetA, while the next step ensures infinite temperature control. In this case only 2 steps would be needed, however the cycle requires the
Temperature and Time parameters to be set for all of the steps. For this reason, Steps 2, 3 and 4 are set to the control temperature SetA for a time of 1 (this could in any case be set to the maximum value available, being infinite temperature control), while for the fifth and final step the time is set to “0”. This means the operating cycle will not stop unless the operator intervenes.
T
SetA
STEP1
P71=45’
P72=SetA
STEP2
P73=1
P74=SetA
STEP3
P75=1
P76=SetA
STEP4
P77=1
P78=SetA
STEP5
P79=0
P80=SetA
45’ 1’ 1’ t
1’
Fig. 6.a
T
SetC
SetB
SetA
Set1
STEP1
P71=30’
P72=SetA
30’
STEP2
P73=40’
P74=SetA
40’
STEP3
P75=30’
P76=SetB
30’
STEP4
P77=40’
P78=SetB
40’
STEP5
P79=30’
P80=SetC
30’ t
38
T
SetA
Set1
STEP1
P71=30’
P72=Set2
30’
STEP2
P73=45’
P74=Set2
45’
STEP3
P75=30’
P76=Set1
STEP4
P77=1’
P78=Set1
STEP5
P79=1’
P80=Set1
30’ 1’ 1’ t
T
SetA
Set1
STEP1
P71=60’
P72=SetA
60’
STEP2
P73=30’
P74=Set1
STEP3
P75=1’
P76=Set1
STEP4
P77=1’
P78=Set1
STEP5
P79=0
P80=Set1
30’ 1’ 1’ t
T
T
SetA
SetA
STEP1
P71=45’
P72=SetA
P72=SetA
P71=45’
45’
45’
45’
STEP2
P73=1
P74=SetA
P74=SetA
P73=1
1’
1’
1’
STEP3
P75=1
P75=1
P76=SetA
P75=1
1’
1’
1’
STEP4
P77=1
P78=SetA
STEP4
P77=1
1’
STEP5
P79=0
P79=0
P80=SetA
P79=0
P80=SetA t t
1’ t
ENG
Example 2: Heating cycle with intermediate pauses
At the end of Step5, the operating cycle ends automatically and control resumes based on Set1.
automatically exit the operating cycle
T
SetC
T
6.5 operation with probe 2
Installing probe 2 allows various types of operation to be enabled, selected using parameter c19.
from decreasing. Below are some examples of applications.
Example 1:
A refrigeration unit with 2 compressors must lower the temperature of the water by 5°C.
SetB
SetA
Set1
STEP1
P71=30’
P72=SetA
STEP1
30’
P71=30’
30’
STEP2
P73=40’
P74=SetA
STEP2
40’
P73=40’
40’
STEP3
P75=30’
P76=SetB
STEP3
30’
P75=30’
Fig. 6.b
STEP4
P77=40’
P78=SetB
STEP4
40’
P77=40’
40’
STEP5
P79=30’
P80=SetC
STEP5
30’
P79=30’
30’ t t
30’ 40’ 30’ 40’ t
30’
At the end of Step5, the operating cycle ends automatically and control resumes based on Set1.
Set1
T
T
SetA
SetA
Set1
STEP1
P71=30’
P72=Set2
STEP2
P73=45’
P74=Set2
STEP3
P75=30’
P76=Set1
STEP4
P77=1’
P78=Set1
STEP5
P79=1’
P80=Set1
Set1 t
30’
P71=30’
P72=Set2
P71=30’
30’
45’
P73=45’
P74=Set2
P73=45’
45’
30’
P75=30’
P76=Set1
P75=30’
30’
1’
P77=1’
P78=Set1
P77=1’
1’
1’
P79=1’
P80=Set1
P79=1’
1’ t
30’ 45’ 30’ 1’ 1’ t
Fig. 6.c
Example 4: High pasteurisation cycle
In this example, having set the time for the last step to “0”, the operating cycle does not end until the operator intervenes, and temperature
Introduction: having selected a controller with 2 outputs to manage the
2 compressors, the first problem to be faced relates to the positioning of probes B1 and B2. Remember that any temperature alarms can only refer to the value read by probe B1. The example indicates the inlet temperature as T1 and the outlet temperature as T2.
Solution 1a: install B1 on the water inlet if it is more important to control the inlet temperature T1; that will allow alarm signals, where necessary delayed, relating to a “High” inlet temperature T1. For example, when
B1=T1 the set point corresponds to “B1-B2”, i.e. “T1-T2”, and must be equal to +5°C (St1=5). The operating mode will be “reverse” (c0=2), given that the controller activates the outputs as the value of “T1-T2” decreases, and tends towards 0. Choosing a differential equal to 2°C (P1=2), a high temperature threshold equal to 40°C (P26=40) and a delay of 30 minutes
(P28=30), the operation will be as described in the following figure.
ON
OFF
B1 (T1)
OUT2
CHILLER
B2 (T2)
OUT1
Mod. W that the operating cycle is still in progress.
P1
B1-B2
St1=5
Fig. 6.e
Solution 1b: if on the other hand priority is attributed to T2 (e.g. “Low temperature” threshold 6°C with a one minute delay), the main probe,
B1, must be set as the outlet temperature. With these new conditions, the set point St1, equal to “B1-B2”, i.e. ‘T2-T1’, must now be set to -5°C.
The operating mode will be “direct” (c0=1), given that the controller must activate the outputs as the value of ‘T2-T1’ increases, and from -5 tends towards 0. P25=6 and P28=1(min) activate the “Low temperature” alarm, as shown in the new control logic diagram:
B2 (T1) B1 (T2)
CHILLER
STEP1
P71=60’
P72=SetA
SetA
Set1
Set1
60’
P71=60’
P72=SetA
P71=60’
P72=SetA
60’
60’
Key
T= temperature t = time
STEP2
P73=30’
P74=Set1
STEP3
P75=1’
P76=Set1
STEP4
P77=1’
P78=Set1
STEP5
P79=0
P80=Set1
30’
P73=30’
P74=Set1
P73=30’
P74=Set1
30’
1’
P75=1’
P76=Set1
P75=1’
P76=Set1
1’
1’
P77=1’
P78=Set1
P77=1’
P78=Set1
1’
STEP5
P79=0
P80=Set1
P79=0
P80=Set1
30’ 1’ t t t
OUT1 OUT2
Mod. W
ON
OFF
6.5.1 Differential operation (parameter c19=1)
The second probe (B2) must be installed. Control is performed by comparing the set point St1 against the difference between the two probes (B1-B2). In practice, the controller acts so that the difference B1-B2 is equal to St1. As mentioned, the management of the second probe is only available in modes c0=1 & 2.
“Direct” operation (c0=1) is suitable for applications in which the controller needs to stop the difference B1-B2 from increasing.
“Reverse” operation (c0=2), on the other hand, stops the difference B1-B2
39
P1
B1-B2
St1=-5
Fig. 6.f
Example 1 (continued)
Example 1 can be resolved using “special” operation (c33=1). Starting from solution 1b (T2 must be 5°C less than T1). The main probe is located at the outlet (T2 =B1).
These requirements also need to be satisfied:
• the outlet temperature T2 must remain above 8°C;
• if T2 remains below 6°C for more than one minute, a “Low temperature” alarm must be signalled.
Solution: use a controller with 4 outputs (IR33Z****); two outputs are used for control (OUT3 and OUT4), and one for the remote alarm signal
(OUT1). OUT2 will be used to deactivate outputs OUT3 and OUT4 when
T2< 8°C. To do this, simply connect OUT2 in series with OUT3 and OUT4, then make OUT2 active only when B1 (T2) is greater than 8°C.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
Set c33=1: the changes to be made to the special parameters are:
OUT2 OUT3
L compressor 1 N
OUT4 compressor 2
OUT1 alarm
Fig. 6.g
Output 1: must be programmed as an alarm output that is active only for the “Low temperature” alarm. Set “dependence”=c34, which changes from 1 to 9 (or 10 to use normally ON relays). The other parameters for output 1 are not relevant and remain unchanged.
Output 2: this becomes detached from differential operation, changing the “dependence” from 1 to 2: “dependence”=c38=2. The logic is “direct” and includes all of P2, therefore “activation” =c40 becomes 100, and
“differential/logic”=c41 becomes -100. St2 will obviously be set to 8 and
P2 represents the minimum variation required to restart control, once it has stopped due to “Low temperature”, e.g. P2=4.
Output 3 and Output 4: in the controllers with 4 outputs, mode 1 assigns each output an hysteresis of 25% of the differential P1. In the example, considering that 2 outputs are used for control, the hysteresis for each output must be 50% of P1. The “activation” and “differential/logic” parameters for the outputs must be changed to suit the new situation.
In practice, this means setting:
Output 3:
“activation”=c44 changes from 75 to 50
“differential/logic”=c45, changes from -25 to -50.
Output 4:
“activation”=c48 remains at 100
“differential/logic” = c49 changes from -25 to -50.
The diagram summarises the controller operating logic.
Mod. Z
OUT1 (LOW ALARM) OUT2
ON
P25=6
P27
St2=8
OUT3
P2
OUT4
Mod. W
ON
OFF
B1 (T2)
OFF
P1
B1-B2
St1=-5
Fig. 6.h
6.5.2 Compensation
The compensation function is used to modify the control set point St1 according to the reading of the second probe B2 and the reference set point
St2. Compensation has a weight equal to c4, called the “authority”.
The compensation function can only be activated when c0=1,2.
When compensation is in progress, parameter St1 remains at the set value; on the other hand, the operating value of St1 changes, known as the effective St1, that is, the value used by the control algorithm. The effective St1 is also restricted by the limits c21 and c22 (minimum and maximum value of St1); these two parameters guarantee that St1 does not reach undesired values. ir33 universale +030220801 - rel. 2.0 - 16.04.2010
40
6.5.3 Compensation in cooling (parameter c19=2)
Compensation in cooling may either increase or decrease the value of
St1, depending on whether c4 is positive or negative.
St1 only changes if the temperature B2 exceeds St2:
• if B2 is greater than St2 then: effective St1 = St1 + (B2-St2)*c4
• if B2 is less than St2: effective St1 = St1
St1_comp c22 c4= 2
St1 c4=+0,5 c4=-0,5 c21 c4= -2
St2
Fig. 6.i
B2
Key:
St2
St1_comp
B2 c4 c21 c22
Activation set point 2
Effective set point 1
Outside probe
Authority
Minimum value of set point 1
Maximum value of set point 1
Example 1:
The bar in a service station needs to be air-conditioned so that the temperature is summer is around 24°C. To prevent the customers, who only stay for a few minutes, from experiencing considerable differences in temperature, the inside temperature is linked to the outside temperature, that is, it increases proportionally up to a maximum value of 27°C, when the outside temperature is 34°C or higher.
Solution: a controller is used to manage a direct expansion air/air unit.
The main probe B1 is installed in the bar, the controller works in mode c0=1 (direct) with set point=24°C (St1=24) and differential e.g. 1°C (P1=1).
To exploit compensation in cooling mode, install probe B2 outside and set c19=2. Then set St2=24, given that the requirement is to compensate set point 1 only when the outside temperature exceeds 24 °C. The authority c4 must be 0.3, so that with variations in B2 from 24 to 34°C,
St1 changes from 24 to 27°C. Finally, select c22=27 to set the maximum value for the effective St1. The graph shows how St1 changes according to the temperature B2.
St1_comp c22=27 c4=0,3
24
St2=24
Fig. 6.j
34 B2
Key:
St2
St1_comp
B2 c4 c22
Activation set point 2
Effective set point 1
Outside probe
Authority
Maximum value of set point 1
Example 2:
This example involves compensation in cooling with a negative c4.
The air-conditioning system consists of a water chiller and some fan coil units. When the outside temperature is below 28°C, the chiller inlet temperature can be fixed at St1=13°C. If the outside temperature increases, to compensate for the greater thermal load, the inlet temperature can be lowered down to a minimum limit of 10°C, reached when the temperature is greater than or equal to 34°C.
Solution: the parameters to be set on the controller, with one or more outputs in relation to the characteristics of the chiller, will be as follows:
• c0=1, main probe B1 on the chiller inlet, with a main control set point
St1=13°C and differential P1=2.0°C.
For compensation in cooling: c19=2, enabled for outside temperatures, measured by B2, greater than 28°C, therefore St2=28. The authority, considering that St1 must be lowered by 3°C in response to a variation in
B2 of 6°C (34-28), will be c4= -0.5. Finally, to prevent the inlet temperature from falling below 10°C, a minimum limit must be set for St1, with c21=10.
The graph below shows the trend in St1.
St1_comp
13 c4=-0,5 c21=10
34 B2
Key:
St2
St1_comp
B2 c4 c21
Activation set point 2
Effective set point 1
Outside probe
Authority
Minimum value of set point 1
6.5.4 Compensation in heating (parameter c19=3)
Compensation in heating can increase or decrease the value of St1 depending on whether c4 is negative or positive respectively.
St1 only varied if the temperature B2 is less than St2:
• if B2 is lower than St2 then: effective St1 = St1 + (B2-St2)*c4
• if B2 is greater than St2: effective St1 = St1
St1_comp c22
St2=28
Fig. 6.k
c4=-2 c4=-0,5 c4=+0,5
St1 c21 c4=2
St2
Fig. 6.l
B2
Key:
St2
St1_comp
B2 c4 c21 c22
Activation set point 2e
Effective set point 1
Outside probe
Authority
Minimum value of set point 1
Maximum value of set point 1
Example 4:
The design specifications are as follows: in order to optimise the efficiency of a boiler in a home heating system, the operating temperature (St1) can be set at 70°C for outside temperatures above 15°C. When the outside temperature drops, the operating temperature of the boiler must increase proportionally, until reaching ad a maximum temperature of 85°C when the outside temperature is less than or equal to 0°C.
Solution: use a controller with the main probe B1 on the water circuit, mode 2 (heating), set point St1=70 and differential P1=4. In addition, probe B2 must be installed outside and compensation enabled in heating (c19=3) with St2=15, so that the function is only activated when the outside temperature is less than 15°C. To calculate the authority”, consider that in response to a variation in B2 of -15°C (from +15 to 0°C),
St1 must change by +15°C (from 70°C to 85°C), so c4= -1.
Finally, set the maximum limit for St1, selecting c22=85°C. The following graph shows how St1 varies as the outside temperature measured by B2 decreases.
ENG
St1_comp c22=85 c4=-1
70
0
Fig. 6.m
St2=15 B2
Key:
St2
St1_comp
B2 c4 c22
Activation set point 2
Effective set point 1
Outside probe
Authority
Maximum value of set point 1
6.5.5 Continuous compensation (parameter c19=4)
The compensation of St1 is active for values of B2 other than St2: with this value of c19, parameter P2 can be used to define a dead zone around
St2 in which compensation is not active, that is, when the value read by
B2 is between St2-P2 and St2+P2, compensation is disabled and St1 is not changed: if B2 is greater than (St2+P2), effective St1 = St1+ [B2-(St2+P2)]*c4 if B2 is between (St2-P2) and (St2+P2), effective St1 =St1 if B2 is less than (St2-P2), effective St1 = St1+ [B2-(St2-P2)]*c4
Compensation using c19=4 is the combined action of compensation in cooling and compensation in heating, as described above. The following diagrams show continuous compensation for positive and negative values of c4. Neglecting the effect of P2, if c4 is positive St1 increases when B2>St2 and decreases when B2<St2. Vice-versa, if c4 is negative St1 decreases when B2 > St2 and increases when B2 is below
St2.
c4>0
St1_comp c22
B2
P2
St2 c21
P2 c4<0 c22
Key:
St2
St1_comp
B2 c4 c22 c21
B2
P2 c21
St2
P2
Fig. 6.n
Activation set point 2
Effective set point 1
Outside probe
Authority
Maximum value of set point 1
Minimum value of set point 1
41 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
6.5.6 Enable logic on absolute set point & differential set point (parameter c19=5,6)
When c19=5 the value read by probe B2 is used to enable control logic in both direct and reverse mode.
If c19=6 the value considered is B2-B1.
Par. Description c19 Operation of probe 2
5=enable logic on set absolute
6=enable logic on set differential
Validity: c0=1 or 2 c66 Enabling threshold in direct mode
Validity: c0=1 or 2 c67 Enabling threshold in reverse mode
Validity: c0=1 or 2 c66 Start enabling interval
Validity: c0=1 or 2 c67 End enabling interval
Validity: c0=1 or 2
Def Min Max UoM
0 0 6 -
-50
(-58)
150
(302)
-50
(-58)
150
(302)
-50
(-58)
-50
(-58)
-199
(-199)
-199
(-199)
150
(302)
150
(302)
800
(800)
800
(800)
°C/°F
°C/°F
°C(°F)
°C(°F)
Tab. 6.g
“Reverse” control with enable logic
Looking at the example of a controller with two outputs, one of which
ON/OFF and the other 0 to 10 Vdc. When the temperature read by probe
B2, if c19=5, or the difference B2-B1, if c19=6, is within the interval (c66, c67), “reverse” control is enabled on St1 and P1; outside of this temperature range control is disabled.
OUT
OUT2 OUT1
100%
0%
B1
P1
St1
ABILITAZIONE/
ENABLE
ON
C19=5 c66 c66+c65 c67-c65 c67
OFF
B2
ABILITAZIONE/
ENABLE
C19=6
ON
OFF
B2-B1 c66 c66+c65 c67-c65
Fig. 6.o
c67
Direct” control with enable logic:
In this case too, a controller with two outputs, one of which a ON/OFF and the other 0 to 10 Vdc. When the temperature read by probe B2, if c19=5, or the difference B2-B1, if c19=6, is within the interval (c66, c67),
“direct” control is enabled on St1 and P1; outside of this temperature range control is disabled.
6.5.7
Independent operation (circuit 1+circuit 2)
(parameter c19=7)
Setting c19=7 control is “split” on two independent circuits, called circuit
1 and circuit 2, each with its own set point (St1, St2), differential (P1, P2) and PID parameters (ti_PID, td_PID).
This operation can only be set when c0=1 and 2 and is incompatible with the activation of the operating cycle.
If c33=0, when setting c19=7 the control outputs are assigned to circuit 1 or circuit 2, depending on the model, as shown in the table below.
OUTPUT ASSIGNMENT model
1 relay
2 relays
4 relays
4 SSRs
circuit 1 (St1, P1)
OUT1
OUT1, OUT2
OUT1, OUT2
1 relay +1 0 to 10 Vdc OUT1
2 relays +2 0 to 10 V dc OUT1, OUT2
circuit 2 (St2, P2)
OUT2
OUT3, OUT4
OUT3, OUT4
OUT2
OUT3, OUT4
Tab. 6.h
Note that in general output 1 is always assigned to circuit 1, while output
2 can be assigned to circuit 1 or circuit 2. To assign any other output to circuits 1 or 2, go to special operation (dependence=1 to assign the outputs to circuit 1 and dependence= 2 to assign the outputs to circuit
2).
Example 1: configure outputs 1, 2 to operate with “direct” logic using set point and differential 5, and outputs 3, 4 to operate with “reverse” logic with setpoint -5 and differential 5.
Solution: set c0=1, c19=7, in this way St1 and P1 depend on probe B1 and
St2, P2 depend on probe B2. In addition St1=+5, P1=5 and St2=-5, P2=5.
Then activate special operation (c33=1) and set the activation and differential/logic for outputs 3 and 4 as follows:
Activation
Differential/logic
OUT 3 c44= -50 c45= +50
OUT 4 c48= -100 c49= +50
Tab. 6.i
ON
OUT1 OUT2
OFF
St1=5 7,5 10
B1
-10
OUT4 OUT3
- 7,5
Fig. 6.p
St2= - 5
ON
OFF
B2 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
42
6.5.8
Control on higher/lower probe value
(parameter c19=8/9)
Setting c19=8, the probe used by the controller to activate control and consequently the outputs is whichever probe measures the higher value.
T
Control by
B1
Control by
B2
Control by
B1
B1
ENG
6.5.9 Control set point set from probe 2 (parameter c19=10)
The control set point is no longer fixed, but rather varies based on the value of probe B2. For current or voltage inputs, St1 will not be the voltage or current value, but rather the value shown on the display, depending on parameters d15 and d16.
St1 B2
OFF
B2 t c0=2 c19=8
Mod. W
OUT2 OUT1
ON
OFF
P1 max(B1,B2)
Fig. 6.q
St1
Key
T= temperature
t= time
Setting c19=9, the probe used by the controller to activate control and consequently the outputs is whichever probe measures the lower value.
T
Control by
B2
Control by
B1
Control by
B2
B1
OFF
Key:
T= temperature t = time
OUT2 OUT1
P1
Fig. 6.r
St1
ON
OFF min(B1,B2) t
B2 c0=2 c19=9
Mod. W t c0=2 c19=10
Mod. W
OUT2 OUT1
ON
OFF
P1
B1
Fig. 6.s
St1=B2
Key:
T= temperature
t= time
6.5.10 Heat/cool changeover from probe B2
(parameter c19=11)
When c19=11, if the value of probe B2 within the interval defined by c66 and c67, the controller remains in standby. When the value of probe B2 is less than C66, control is performed based on the parameters set by the user; while when the value of probe B2 is higher than c67, the set point, band and control logic are changed automatically.
One typical example is the changeover in operation of the fan coil based on the supply water temperature.
c19=11 c0=1
ON
Cooling
(St1, P1)
Standby Heating
(St2, P2)
OFF c65 c65
B2 c66 c67
Fig. 6.t
Do not use this function in combination with dependency settings
16 and 17.
6.5.11 Using the CONV0/10A0 module (accessory)
This module converts a 0 to 12 Vdc PWM signal for solid state relays to a linear
0 to 10 Vdc and 4 to 20 mA analogue signal.
Programming: to get the modulating output signal, the PWM control mode is used (see the explanation for parameter c12). The PWM signal is reproduced exactly as an analogue signal: the percentage ON time corresponds to the percentage of the maximum output signal. The optional CONV0/10A0 module integrates the signal provided by the controller: the cycle time
(c12) must be reduced to the minimum value available, that is, c12=0.2 s.
As concerns the control logic (“direct”=cooling, “reverse”=heating), the same observations seen for PWM operation apply (see mode 4): the PWM activation logic is faithfully reproduced as an analogue signal. If, on the other hand, a custom configuration is required, refer to the paragraphs on special operation
(“type of output”, ”activation”, “differential/logic” parameters).
43 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
7. tablE oF ParaMEtErs
c0
In the parameter tables, repeated parameters highlight different settings on the models with universal inputs compared to the models with temperature inputs only.
Par. Description
St1 Set point 1
St2 Set point 2
Operating mode
1= direct
2= reverse
3= dead zone
4= PWM
5= alarm
6= direct/reverse from digital input 1
7= direct: set point and differential from digital input 1
8= reverse: set point and differential from digital input 1
9= direct and reverse with distinct set points.
P1 Set point 1 differential
P2 Set point 2 differential
P3 Dead zone differential
P1 Set point 1 differential
P2 Set point 2 differential
P3 Dead zone differential c4 Authority.
Validity: mode 1 or 2 c5 Type of control
0=ON/OFF (Proportional)
1=Proportional+Integral+Derivative (PID) c6 Delay between activation of 2 different relay outputs
Validity: c0≠ 4 c7 Minimum time between activation of the same relay output
Validity: c0 ≠ 4 d1 Minimum time between deactivation of 2 different relay outputs
Validity: c0 ≠ 4 c8 Minimum relay output off time
Validity: c0 ≠ 4 c9 Minimum relay output on time
Validity: c0 ≠ 4 c10 Status of control outputs on circuit 1 in the event of probe
1 alarm
0=All outputs OFF
1=All outputs ON
2=“Direct” outputs on, “reverse” outputs off
3=“Direct” outputs off, “reverse” outputs on” d10 Status of control outputs on circuit 2 in the event of probe
2 alarm see c10 c11 Output rotation
0=Rotation not active
1=Standard rotation (on 2 or 4 relays)
2=2+2 rotation
3=2+2 rotation (COPELAND)
4=Rotate outputs 3 and 4, do not rotate 1 and 2
5=Rotate outputs 1 and 2, do not rotate 3 and 4
6=Rotate separately pairs 1,2 (between each other) and
3,4 (between each other)
7=Rotate outputs 2,3,4, do not rotate output 1
8=Rotate outputs 1 and 3, do not rotate 2 and 4
Validity: c0=1,2,7,8 and c33=0 c12 PWM cycle time c13 Probe type
0=Standard NTC range (-50T+90°C)
1=NTC-HT enhanced range (-40T+150°C)
2=Standard PTC range (-50T+150°C)
3=Standard PT1000 range (-50T+150°C)
Note Def
20 (68)
2
2 (3,6)
2 (3,6)
2 (3,6)
2 (3,6)
2 (3,6)
2 (3,6)
0.5
0
5
0
0
0
0
0
0
0
20
0 c21
40 (104) c23
1
Min
0.1 (0,2)
0.1 (0,2)
0 (0)
0.1 (0,2)
0.1 (0,2)
0 (0)
-2
0
0
0
0
0
0
0
0
0
0,2
0 c22 c24
9
Max
50 (90)
50 (90)
20 (36)
UoM Type CAREL
-
°C (°F) A
°C (°F) A
I
99,9 (179) °C (°F) A
99,9 (179) °C (°F) A
99,9 (179) °C (°F) A
2
1
255
15
255
15
15
3
3
8
999
3
s
-
-
-
s s
-
°C (°F) A
°C (°F) A
°C (°F) A min min min
I
I
I
I
I
I
I
I
I
A
D
A
4
5
12
6
7
8
6
7
8
9
25
13
14
15
16
17
18
112
19
10
20
SPV
4
5
6
7
8
6
7
8
9
ModBus® R/W Icon
112
25
113
114
115
116
117
118
212
119
10
120
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W ir33 universale +030220801 - rel. 2.0 - 16.04.2010
44
Par. Description c13 Probe type
0= Standard NTC range (-50T+110°C)
1= NTC-HT enhanced range (-10T+150°C)
2= Standard PTC range (-50T+150°C)
3= Standard PT1000 range (-50T+200°C)
4= PT1000 enhanced range (-199T+800°C)
5= Pt100 standard range (-50T+200°C)
6= Pt100 enhanced range (-199T+800°C)
7= Standard J thermocouple range (-50T+200°C)
8= Enhanced J thermocouple range (-100T+800°C)
9= Standard K thermocouple range (-50T+200°C)
10= Enhanced K thermocouple range (-100T+800°C)
11= 0 to 1 Vdc input
12=- 0.5 to 1.3 Vdc input
13= 0 to 10 Vdc input
14= 0 to 5 Vdc ratiometric
15= 0 to 20 mA input
16= 4 to 20 mA input
P14 Probe 1 calibration
P15 Probe 2 calibration
P14 Probe 1 calibration
P15 Probe 2 calibration c15 Minimum value for probe 1 with current/voltage signal c16 Maximum value for probe 1 with current/voltage signal d15 Minimum value for probe 2 with current/voltage signal d16 Maximum value for probe 2 with current/voltage signal c17 Probe disturbance filter c18 Temperature unit of measure
0=°C, 1=°F c19 Function of probe 2
0= not enabled
1= differential operation
2= compensation in cooling
3= compensation in heating
4= compensation always active
5= enable logic on absolute set point
6= enable logic on differential set point
7= independent operation (circuit 1+circuit 2)
8= control on higher probe value
9= control on lower probe value
10= control set point set by B2
11= automatic heating/cooling changeover from B2 c21 Minimum value of set point 1 c22 Maximum value of set point 1 c21 Minimum value of set point 1 c22 Maximum value of set point 1 c23 Minimum value of set point 2 c24 Maximum value of set point 2 c23 Minimum value of set point 2 c24 Maximum value of set point 2
P25 Low temperature alarm threshold on probe 1 if P29=0, P25=0: threshold disabled if P29=1, P25=-50: threshold disabled
P26 High temperature alarm threshold on probe 1 if P29=0, P26=0: threshold disabled if P29=1, P26=150: threshold disabled
P27 Alarm differential on probe 1
P25 Low temperature alarm threshold on probe 1 if P29=0, P25=0: threshold disabled if P29=1, P25=-199: threshold disabled
P26 High temperature alarm threshold on probe 1 if P29=0, P26=0: threshold disabled if P29=1, P26=800: threshold disabled
P27 Alarm differential on probe 1
P28 Alarm delay time on probe 1(**)
P29 Type of alarm threshold on probe 1
0=relative; 1=absolute
P30 Low temperature alarm threshold on probe 2 if P34=0, P30=0: threshold disabled if P34=1, P30=-50: threshold disabled
P31 High temperature alarm threshold on probe 2 if P34=0, P31=0: threshold disabled if P34=1, P31=150: threshold disabled
P32 Alarm differential on probe 2
P30 Low temperature alarm threshold on probe 2 if P34=0, P30=0: threshold disabled if P34=1, P30=-199: threshold disabled
Note
0
Def
0
Min
ENG
16
Max
-
UoM Type CAREL
SPV
I 20
ModBus® R/W Icon
120 R/W
0 (0)
0 (0)
0 (0)
4
0
0 (0)
0
100
0
100
0
1
0 c15
-199 d15
-20 (-36) 20 (36) °C (°F) A
-20 (-36) 20 (36) °C (°F) A
-99 (-179) 99,9 (179) °C (°F) A
-99 (-179) 99,9 (179) °C (°F) A
-199 c16 A
800 d16
800
15
1
-
-
-
-
-
A
A
A
I
D
0 11 I
12
13
14
29
30
21
26
11
12
11
22
-50 (-58) -50 (-58) c22
60 (140) c21
°C (°F) A
150 (302) °C (°F) A
-50 (-58) -199 (-199) c22
110 (230) c21
-50 (-58) -50 (-58) c24
°C (°F)
800 (800) °C (°F)
°C (°F)
A
A
A
60 (140) c23 150 (302) °C (°F) A
-50 (-58) -199 (-199) c24 °C (°F) A
110 (230) c23 800 (800) °C (°F) A
-50 (-58) -50 (-58) P26 °C (°F) A
15
16
15
16
17
18
17
18
19
150 (302) P25 150 (302) °C (°F) A 20
2 (3,6) 0 (0) 50 (90)
-50 (-58) -199 (-199) P26
°C (°F) A
°C (°F) A
21
19
150 (302) P25
150 (302) P30
800 (800) °C (°F)
2 (3,6)
120
1
0 (0)
0
0
99,9 (179) °C (°F)
250
1
-50 (-58) -50 (-58) P31
min (s) I
°C (°F)
A
D
A
21
23
27
31
150 (302) °C (°F)
A
A
20
32
2 (3,6) 0 (0) 50 (90)
-50 (-58) -199 (-199) P31
°C (°F) A
°C (°F) A
33
31
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
20
21
19
20
21
123
27
31
32
33
31
15
16
15
16
17
18
17
18
19
11
12
11
12
13
14
29
30
121
26
122
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
45 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
P31 High temperature alarm threshold on probe 2 if P34=0, P31=0: threshold disabled if P34=1, P31=800: threshold disabled
P32 Alarm differential on probe 2
P33 Alarm delay time on probe 2(**)
P34 Type of alarm threshold on probe 2
0=relative; 1=absolute c29 Digital input 1
0= Input not active
1= Immediate external alarm, Automatic reset (circuit 1)
2= Immediate external alarm, Manual reset (circuit 1)
3= Delayed external alarm (P28), Manual reset (circuit 1)
4= ON/OFF control in relation to status of digital input
5= Activation/deactivation working cycle from button
6= Override outputs (circuit 1)
7= Signal only alarm E17, delayed (P33)
8= Signal only alarm E17, immediate
9= Immediate external alarm, Automatic reset (circuit 2)
10= Immediate external alarm, Manual reset (circuit 2)
11= Delayed external alarm (P33), Manual reset (circuit 2)
12= Override outputs (circuit 2)
Validity: c0 other than 6,7, and if c33= 1 with “dependence”=16 and 17. In the event of alarms, the status of the relay depends on c31 or d31 c30 Digital input 2
See c29 c31 Status of control outputs in circuit 1 in the event of an alarm from digital input
0= All outputs OFF
1= All outputs ON
2= ”Reverse” outputs OFF, others unchanged
3= “Direct” outputs OFF, others unchanged d31 Status of control outputs in circuit 2 in the event of an alarm from digital input
See c31 c32 Serial connection address c33 Special operation
0=Disabled
1= Enabled
(Before modifying make sure the required start mode has been selected and programmed (c0)) c34 Output 1 dependence
0= Output not enabled
1= Control output (St1,P1)
2= Control output (St2,P2)
3= Generic alarm, circuit 1 (relay OFF)
4= Generic alarm, circuit 1 (relay ON)
5= Serious alarm, circuit 1 and E04 (relay OFF)
6= Serious alarm, circuit 1 and E04 (relay ON)
7= Serious alarm, circuit 1 and E05 (relay OFF)
8= Serious alarm, circuit 1 and E05 (relay ON)
9= Alarm E05 (relay OFF)
10= Alarm E05 (relay ON)
11= Alarm E04 (relay OFF)
12= Alarm E04 (relay ON)
13= Serious alarm, circuit 1+2 (relay OFF)
14= Serious alarm, circuit 1+2 (relay ON)
15= Timer
16= Control output with change set point and reverse operating logic from digital input 1
17= Control output with change set point and maintain operating logic from digital input 1
18= ON/OFF status signal
19= Generic alarm, circuit 2 (relay OFF)
20= Generic alarm, circuit 2 (relay ON)
21= Serious alarm, circuit 2 and E15 (relay OFF)
22= Serious alarm, circuit 2 and E15 (relay ON)
23= Serious alarm, circuit 2 and E16 (relay OFF)
24= Serious alarm, circuit 2 and E16 (relay ON)
25= Alarm E16 (relay OFF)
26= Alarm E16 (relay ON)
27= Alarm E15 (relay OFF)
28= Alarm E15 (relay ON)
29= Alarm E17 (relay OFF) c35 Type of output 1 c36 Output 1 activation c37 Output 1 differential/logic d34 Output 1 activation restriction d35 Output 1 deactivation restriction d36 Minimum value for modulating output 1 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
0
0
1
0
1
0
150 (302) P30
2 (3,6)
120
1
0
0(0)
0
0
0
800 (800) °C (°F) A 32
99,9 (179) °C (°F) A
250 min (s) I
1 -
33
113
D 37
12 I 24
32
33
213
37
124
R/W
R/W
R/W
R/W
R/W
0
0
0
0
0
0
12
3 -
-
I
I 25
26
125
126
R/W
R/W
3
207
1 -
-
I 114
I 27
D 28
214
127
28
R/W
R/W
R/W
29 I 28 128 R/W 1
0
0
0 (
)
-25 (
)
25 (
)
0
46
0
0
0
-100
-100
0
1
100
100
4
4
100
-
%
-
%
-
% I
I
I
I
I
D 29
29
30
31
32
33
29
129
130
131
132
133
R/W
R/W
R/W
R/W
R/W
R/W
1
1
1
1
1
1
d37 Maximum value for modulating output 1
F34 Output 1 cut-off
0=Cut-off operation
1=Minimum speed operation
F35 Output 1 speed up duration
0= speed up disabled
F36 Type of override for output 1
0= Disabled
1= OFF/0 Vdc
2= ON/10 Vdc
3= minimum
4= maximum
5= OFF respecting times c38 Output 2 dependence c39 Type of output 2 c40 Output 2 activation c41 Output 2 differential/logic d38 Output 2 activation restriction d39 Output 2 deactivation restriction d40 Minimum value for modulating output 2 d41 Maximum value for modulating output 2
F38 Output 2 cut-off
See F34
F39 Output 2 speed up duration
0= speed up disabled
F40 Type of override for output 2
See F36 c42 Output 3 dependence c43 Type of output 3 c44 Output 3 activation c45 Output 3 differential/logic d42 Output 3 activation restriction d43 Output 3 deactivation restriction d44 Minimum value for modulating output 3 d45 Maximum value for modulating output 3
F42 Output 3 cut-off
See F34
F43 Output 3 speed up duration
0= speed up disabled
F44 Type of override for output 3
See F36 c46 Output 4 dependence c47 Type of output 4 c48 Output 4 activation c49 Output 4 differential/logic d46 Output 4 activation restriction d47 Output 4 deactivation restriction d48 Minimum value for modulating output 4 d49 Maximum value for modulating output 4
F46 Output 4 cut-off
See F34
F47 Output 4 speed up duration
0= speed up disabled
F48 Type of override for output 4
See F36 c50 Lock keypad and remote control c51 Remote control enabling code
0= Programming from remote control without code c52 Display
0= Probe 1
1= Probe 2
2= Digital input 1
3= Digital input 2
4= Set point 1
5= Set point 2
6= Probe 1 alternating with Probe 2 c53 Buzzer
0= Enabled
1= Disabled c56 Delay on power-up c57 Soft start circuit 1 d57 Soft start circuit 2 c62 ti_PID1 c63 td_PID1 d62 ti_PID2 d63 td_PID2 c64 Auto-Tuning
0= Disabled
1= Enabled
Validity: c19 ≠7 c65 Logical enabling hysteresis
0
0
100
0
0
0
0
0
100
1
120
5 s
-
% I
D
34
38
I
I 115
116
134
38
215
216
ENG
R/W
R/W
1
1
R/W
R/W
1
1
0
1
1
0
0 0
25 (
0
0
0
100
0
1
0 (
)
-100 (
)
0
0
) -100
-100
0
0
0
0
0
0 0
0
0
0
0
0
0
0
0
0
0
0
-100
-100
0
0
0
0
0
0
0
0
0
-100
-100
0
0
0
1
0 (
)
-50 (
25 (
)
)
0
100
0
0
0
1
0 (
)
-75 (
)
25 (
)
0
0
0
100
0
0
5
29
1
100
100
4
4
100
100
1
120
5
2
255
6
29
1
100
100
4
4
100
100
1
120
5
29
1
100
100
4
4
100
100
1
120
-
-
s
-
-
%
%
-
-
%
% s s
-
-
-
%
%
-
-
%
%
-
-
%
%
-
-
%
%
120
52
53
54
55
41
49
32
50
51
121
122
56
57
58
38
39
40
41
39
35
30
36
37
117
118
45
46
47
48
40
42
31
43
44
119
I
I
I
I
I
I
D
I
I
I
D
I
I
I
I
I
I
I
I
I
D
I
I
I
D
I
I
I
I
I
I
D
I
I
I
D
220
149
32
150
151
152
153
154
155
41
221
222
156
157
158
135
30
136
137
138
139
140
141
39
217
218
142
31
143
144
145
146
147
148
40
219
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
4
3
4
4
4
4
4
4
4
4
4
4
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
2
2
2
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
0
0
0
0
600
0
600
0
0
0
0
0
0
0
0
0
0
0
1
255
99
99
999
999
999
999
1
D 33 s s
s s s min/°C I min/°C I
I
I
I
I
I
D
59
60
123
61
62
124
125
34
33
159
160
223
161
162
224
225
34
R/W
R/W
R/W
R/W
R/W TUNING
R/W TUNING
R/W TUNING
R/W TUNING
R/W TUNING
1,5 (2,7) 0 (0)
47
99,9 (179) °C (°F) A 34 34 R/W ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
Par. Description c66 Start enabling interval
Validity: c0 = 1, 2 c67 End enabling interval
Validity: c0 = 1, 2 c66 Start enabling interval
Validity: c0 = 1, 2 c67 End enabling interval
Validity: c0 = 1, 2
P70 Enable working cycle
0=Disabled
1=Keypad
2=Digital input
3=RTC
P71 Working cycle: step 1 duration
P72 Working cycle: step 1 temperature set point
P72 Working cycle: step 1 temperature set point
P73 Working cycle: step 2 duration
P74 Working cycle: step 2 temperature set point
P74 Working cycle: step 2 temperature set point
P75 Working cycle: step 3 duration
P76 Working cycle: step 3 temperature set point
P76 Working cycle: step 3 temperature set point
P77 Working cycle: step 4 duration
P78 Working cycle: step 4 temperature set point
P78 Working cycle: step 4 temperature set point
P79 Working cycle: step 5 duration
P80 Working cycle: step 5 temperature set point
P80 Working cycle: step 5 temperature set point y
M AL0_M = alarm 0 month d h
P0 Firmware revision
AL0 Alarm 0 date – time (press Set)
(y= year, M= month, d= day, h= hours, n= minutes)
AL0_y = alarm 0 year n
E
AL0_d = alarm 0 day
AL0_h = alarm 0 hours
AL0_n = alarm 0 minutes
AL0_t = type of alarm 0
AL1 Alarm 1 date – time (press Set) n
E d h y
(y= year, M= month, d= day, h= hours, n= minutes)
AL1_y = alarm 1 year
M AL1_M = alarm 1 month
AL1_d = alarm 1 day
AL1_h = alarm 1 hours
AL1_n = alarm 1 minutes
AL1_t = type of alarm 1
AL2 Alarm 2 date – time (press Set)
(y= year, M= month, d= day, h= hours, n= minutes) y AL2_y = alarm 2 year
M AL2_M = alarm 2 month n
E d h
AL2_d = alarm 2 day
AL2_h = alarm 2 hours
AL2_n = alarm 2 minutes
AL2_t = type of alarm 2
AL3 Alarm 3 date – time (pressSet)
(y= year, M= month, d= day, h= hour, n= minutes) y AL3_y = alarm 3 year
M AL3_M = alarm 3 month n
E d h
AL3_d = alarm 3 day
AL3_h = alarm 3 hours
AL3_n = alarm 3 minutes
AL3_t = type of alarm 3
AL4 Alarm 4 date – time (press Set)
(y= year, M= month, d= day, h= hours, n= minutes) y AL4_y = alarm 4 year
M AL4_M = alarm 4 month d h n
E d h
AL4_d = alarm 4 day
AL4_h = alarm 4 hours
AL4_n = alarm 4 minutes
AL4_t = type of alarm 4 d h ton Start unit (Press Set)
(d= day ,h= hour, n= minutes) tON_d = start day tON_h = start hours n tON_m = start minutes toF Stop unit (Press Set)
(d= day, h= hour, n= minutes) tOFF_d = stop day tOFF_h = stop hours ir33 universale +030220801 - rel. 2.0 - 16.04.2010
Note Def Min Max UoM Type CAREL
SPV
-50 (-58) -50 (-58) 150 (302) °C (°F) A 22
ModBus® R/W Icon
22 R/W
150 (302) -50 (-58) 150 (302) °C (°F) A 23 23 R/W
-50 (-58) -199 (-199) 800 (800) °C(°F) A
150 (302)
0
-199 (-199) 800 (800) °C(°F)
0 3 I
A
22
23
70
22
23
170
R/W
R/W
R/W
0
-
0
0
0
0
0
0
-
0
0
0
0
0
0
-
0
0
0
0
0
0
-
0
0
0
0
0
0
-
0
0
0
0
0
0
-
0
0
0
0
0 (32)
0
0 (32)
0 (32)
0
0 (32)
0 (32)
20
-
0
0 (32)
0 (32)
0
0 (32)
0 (32)
0
0 (32)
48
106
107
108
-
109
110
100
101
102
103
104
105
-
98
99
-
94
95
96
97
92
93
-
88
89
90
91
86
87
-
82
83
84
85
80
81
-
76
77
78
79
26
74
27
27
75
28
28
131
25
25
73
26
71
24
24
72
-
0
-
0
0
0
0
0
0
-
1
0
0
1
0
0
-
1
0
0
1
0
0
-
1
0
0
1
0
0
-
1
0
0
1
0
0
-
1
0
0
1
0 200 min I
-50 (-58) 150 (302) °C (°F) A
-199 (-199) 800 (800) °C (°F) A
0 200
-50 (-58) 150 min I
°C/°F A
-199 (-199) 800 (800) °C (°F) A
0 200 min I
-50 (-58) 150 (302) °C (°F) A
-199 (-199) 800 (800) °C (°F) A
0 200 min I
-50 (-58) 150 (302) °C (°F) A
-199 (-199) 800 (800) °C (°F) A
0 200 min I
-50 (-58) 150 (302) °C (°F) A
-199 (-199) 800 (800) °C (°F) A
0 999 I
-
99
12
31
23
59
99
-
99
12
31
23
59
99
year month I
I day hour minute I
-
-
I
I
I year month I
I day hour minute I
-
-
I
I
I
11
23
59
-
11
23
59
99
-
99
12
31
23
59
99
-
99
12
31
23
59
99
-
99
12
31
23 year month I
I day hour minute I
-
-
I
I
I day hour minute I
-
I
I day hour I
I year month I
I day hour minute I
-
-
I
I
I year month I
I day hour minute I
-
I
I
I
I
206
207
208
-
209
210
200
201
202
203
204
205
-
194
195
196
197
198
199
-
188
189
190
191
192
193
-
182
183
184
185
186
187
-
176
177
178
179
180
181
-
26
174
27
27
175
28
28
231
171
24
24
172
25
25
173
26
-
R/W
R/W
R/W
R
R/W
R/W
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R/W
R
R
ENG
Par. Description n tOFF_n = stop minutes tc Date – time (Press Set)
Note Def
0
-
Min
0
-
Max
59
-
UoM Type CAREL
SPV minute I
-
111
-
ModBus® R/W Icon
211 R/W
R y h n d u
(y=Year, M=Month, d=day of the month, u=day of the week, h=hours, n=minutes)
Date: year
M Date: month
Date: day
Date: day of the week (Monday,-)
Hours
Minutes must be entered manually based on the range of measurement set.
(**) for alarms from digital input, the second unit of measure is used.
1
1
0
1
0
0
1
1
0
1
0
0
99
12
31
7
23
59 year month I day day hour minutes I
I
I
I
I
3
4
1
2
5
6
101 R/W
102 R/W
103 R/W
104 R/W
105 R/W
106 R/W
Tab. 7.a
The default, minimum and maximum values of the alarm set points refer to temperature values. With universal inputs (voltage, current), these values c36
C37 c39 c40 c41 c43 c44 c45 c47 c48 c49
(
) DEFAULT PARAMETER TABLE
Model
Parameter V c35 0
-100
-
-
-
-
-
-
-
-
-
+100
-
-
-
-
-
W
0
-50
+50
0
-100
-
+50
Z/A
0
-25
+25
0
-50
+25
0
-75
+25
0
-100
+25
-
-
-
-
-
B
0
-50
+50
1
-100
-
+50
E
0
-25
+25
1
-50
+25
0
-75
+25
1
-100
+25
Tab. 7.b
7.1 Variables only accessible via serial connection
Description
Probe 1 reading
Probe 2 reading
Output 1 percentage
Output 2 percentage
Output 3 percentage
Output 4 percentage
Password
Output 1 status
Output 2 status
Output 3 status
Output 4 status
Digital input 1 status
Digital input 2 status
Probe 1 fault alarm
Probe 2 fault alarm
Immediate external alarm (circuit 1)
High temperature alarm, probe 1
Low temperature alarm, probe 1
Delayed external alarm (circuit 1)
Immediate external alarm with manual reset (circuit 1)
RTC fault alarm
EEPROM unit parameters alarm
EEPROM operating parameters alarm
Maximum time in calculation of PID parameters
PID gain null
PID gain negative
Integral & derivative time negative
Maximum time in calculation of continuous gain
Starting situation not suitable
High temperature alarm, probe 2
Low temperature alarm, probe 2
Delayed signal only alarm
Immediate signal only alarm
Immediate external alarm (circuit 2)
Delayed external alarm (circuit 2)
Immediate external alarm with manual reset (circuit 2)
Probe reading alarm
Switch controller On/Off
Reset alarm
Def Min Max UOM Type CAREL SPV Modbus® R/W
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
0
0
100
100
100
100
200
1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
°C/°F
°C/°F
%
%
-
-
%
%
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
77
0
0
0
0
0
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
D
I
D
I
I
I
I
A
A
24
49
50
51
20
21
22
23
16
17
18
19
12
13
14
15
52
53
54
55
56
36
57
7
9
10
11
4
6
2
3
2
3
127
128
129
130
11
1
24
49
50
51
20
21
22
23
16
17
18
19
12
13
14
15
56
36
57
52
53
54
55
7
9
10
11
4
6
2
3
2
3
227
228
229
230
111
1
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R
R/W
R/W
Tab. 7.c
R
R
R
R
R
R
R
R
R
R
R/W
R
R
R
R
R
Type of variable: A= analogue, D= digital, I= integer
SVP= variable address with CAREL protocol on 485 serial card, ModBus® : variable address with ModBus® protocol on 485 serial card.
The selection between CAREL and ModBus® protocol is automatic. For both of them the speed is fixed to 19200 bit/s.
The devices connected to the same network must have the following serial parameter settings: 8 data bits; 1 start bit; 2 stop bits; parity disabled; baud rate19200. For CAREL and Modbus® the analogue variables are expressed in tenths (e.g.: 20.3 °C= 203)
49 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
8. alarMs
8.1 types of alarms
There are two types of alarms available:
• high (temperature) E04 and low (temperature) E05;
• serious alarms, that is, all the others.
The data memory alarms E07/E08 always cause the control to shutdown.
“Alarm” mode (c0=5) can use one or more outputs to signal a low or high temperature, probe disconnected or short-circuited alarm: see the chapter on “Functions”. The effect of the outputs on the alarms in special operation depends on the “dependence” parameter: see the chapter on
“Functions”.
The controller also indicates alarms due to faults on the controller itself, on the probes or in the “Auto-Tuning” procedure. An alarm can also be activated via an external contact. The display shows “Exy” alternating with the standard display. At the same time, an icon flashes (spanner, triangle or clock) and the buzzer may be activated (see the table below). If more than one error occurs, these are shown in sequence on the display.
A maximum of 4 alarms are saved, in a FIFO list (AL0,AL1,AL2,AL3). The last alarm saved can be read from parameter AL0 (see the list of parameters).
8.4 alarm parameters
The following parameters determine the behaviour of the outputs when an alarm is active.
8.4.1 Status of the control outputs with probe alarm
(parameter c10)
This determines the action on the control outputs when there is a control probe alarm E01, which may be one of the four responses envisaged.
When OFF is selected, the controller shuts down immediately and the timers are ignored. When ON is selected, on the other hand, the “Delay between activations of two different relay outputs” (parameter c6) is observed. When alarm E01 is resolved, the controller restarts normally and the alarm output, if set, terminates the signal (see mode 5). On the other hand, both the signal on display and the buzzer remain active until
is pressed.
par description c10 Status of circuit 1 control outputs with probe 1 alarm
0=All outputs OFF
1= All outputs ON
2=”Direct” outputs on, “reverse” off
3=“Reverse” outputs on, “direct” off d10 Status of circuit 2 control outputs with probe 2 alarm see c10 def min max uom
0 0 3 -
0 0 3 -
Tab. 8.a
To mute the buzzer press
Fig. 8.a
.
8.2 alarms with manual reset
• To cancel the signal of an alarm with manual reset, once the causes have ceased, press and for 5 seconds.
8.3 display alarm queue
• Access the list of Parameters, as described in paragraph 3.3.3.
• Press / until reaching parameter “AL0” (last error saved).
• Press Set, this accesses a submenu where the and buttons can be used to scroll between the year, month, day, hours, minutes and type of alarm activated. If the controller is not fitted with the RTC, only the type is saved.
• From any of the parameters, pressing Set returns to the parent parameter “ALx”.
Example:
‘y07’ -> ‘M06’ -> ‘d13’ -> ‘h17’ -> ‘m29’ -> ‘E03’ indicates that alarm ‘E03’(alarm from digital input) occurred on 13 June
2007 at 17:29.
8.4.2 Alarm parameters and activation
P25 (P26) is used to determine the activation threshold for the low (high) temperature alarm E05 (E04). The value set for P25 (P26) is continuously compared against the value measured by probe B1. Parameter P28 represents the “alarm activation delay”, in minutes; the low temperature alarm (E05) is activated only if the temperature remains below the value of P25 for a time greater than P28. The alarm may relative or absolute, depending on the value of parameter P29. In the former case (P29=0), the value of P25 indicates the deviation from the set point and thus the activation point for the low temperature alarm is: set point - P25. If the set point changes, the activation point also changes automatically. In the latter case (P29=1), the value of P25 indicates the low temperature alarm threshold. The low temperature alarm active is signalled by the buzzer and code E05 on the display. The same applies to the high temperature alarm (E04), with P26 instead of P25.
Similar observations apply to the parameters corresponding to probe 2, with the following relationships:
P25®P30; P26®P31; P27®P32; P28®P33; P29®P34; E04/E05®E15/E16.
par description
P25 Low temperature alarm threshold on probe 1 if P29=0, P25=0: threshold disabled if P29=1, P25=-50: threshold disabled
P26 High temperature alarm threshold on probe 1 if P29=0, P26=0: threshold disabled if P29=1, P26=150: threshold disabled
P27 Alarm differential on probe 1
P25 Low temperature alarm threshold on probe 1 if P29=0, P25=0: threshold disabled if P29=1, P25=-199: threshold disabled
P26 High temperature alarm threshold on probe 1 def min
-50
(-58) max uom
-50(-58) P26 °C(°F)
150
(302)
P25
2 (3,6) 0 (0)
-50
(-58)
150
(302)
-199
(-199)
P25
150
(302)
800
(800)
°C(°F)
50 (90) °C(°F)
P26 °C(°F)
°C(°F) if P29=0, P26=0: threshold disabled if P29=1, P26=800: threshold disabled
P27 Alarm differential on probe 1 2(3,6) 0(0)
P28 Alarm delay time on probe 1(**)
P29 Type of alarm threshold on probe 1
0=relative; 1=absolute
120
1
0
0
99,9
(179)
°C(°F)
250 min(s)
1 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
50
P30 Low temperature alarm threshold on probe 2 if P34=0, P30=0: threshold disabled if P34=1, P30=-50: threshold disabled
P31 High temperature alarm threshold on probe 2 if P34=0, P31=0: threshold disabled if P34=1, P31=150: threshold disabled
P32 Alarm differential on probe 2
P30 Low temperature alarm threshold on probe 2 if P34=0, P30=0: threshold disabled if P34=1, P30=-199: threshold disabled
P31 High temperature alarm threshold on probe 2 if P34=0, P31=0: threshold disabled if P34=1, P31=800: threshold disabled
P32 Alarm differential on probe 2
-50
(-58)
150
(302)
150
(302)
-50
(-58)
P30
2(3,6) 0
-50 -199
(-58) (-199)
P30
2(3,6) 0(0)
P33 Alarm delay time on probe 2(**)
P34 Type of alarm threshold on probe 2
0=relative; 1=absolute
120 0
1 0
P31 °C(°F)
150
(302)
50 (90) °C(°F)
P31 °C(°F)
800
(800)
99,9
1 -
°C(°F)
°C(°F)
°C(°F)
(179)
250 min(s)
Tab. 8.b
(E03).
P28 sets the minimum time required to generate a high/low temperature alarm (E04/E05) or delayed alarm from external contact
In the first case (E04/E05) the unit of measure is minutes, in the second case (E03) it is seconds.
Alarms E04 and E05 have automatic reset. P27 represents the hysteresis between the alarm activation value and deactivation value.
If Prg/mute is pressed when the value measured is above one of the thresholds, the buzzer is immediately muted, while the alarm code and the alarm output, if set, remain active until the value measured is outside of the activation threshold.
P28 sets the minimum time required to generate a high/low temperature alarm (E04/E05) or delayed alarm from external contact (E03).
To generate an alarm, the value measured by probe B1 must remain below the value of P25 or above the value of P26 for a time greater than
P28. For an alarm from digital input (c29, c30=3), the contact must remain open for a time greater than P28. In the case of an alarm event, a counter starts and generates an alarm when reaching the minimum time P28. If during the count the value measured returns within the threshold or the contact closes, the alarm is not signalled and the count is reset. When a new alarm condition occurs, the count starts from 0 again.
ON
E05 E04
OFF
P27 P27 B1
P25 P26
ENG
8.4.3 Status of the control outputs with alarm from digital input (parameter c31)
Parameter c31 determines the action on the control outputs if an alarm from digital input E03 is active (see c29 and c30). When OFF is selected, the controller shuts down immediately and the timers are ignored. When
ON is selected, on the other hand, the “Delay between activations of two different relay outputs” (parameter c6) is observed. If the alarm from digital input has automatic reset (c29=1 and/or c30=1), when normal conditions return (external contact closed), the alarm output, if set (see c0=5) is reset and normal control resumes. c31=0 all control outputs OFF c31=1 all control outputs ON c31=2 only the outputs with “reverse” operation OFF, the others are not affected c31=3 only the outputs with “direct” operation OFF, the others are not affected.
par. description c31 Status of control outputs in circuit 1 in the event of an alarm from digital input
0= All outputs OFF
1= All outputs ON
2= ”Reverse” outputs OFF, others unchanged
3= “Direct” outputs OFF, others unchanged d31 Status of control outputs in circuit 2 in the event of an alarm from digital input
See c31 def min max uom
0 0 3 -
0 0 3 -
Tab. 8.c
Key
E04/E15
E05/E16
B1/B2
ON
OFF
E16 E15
P30
P32 P32
P31
Fig. 8.b
High alarm, probe B1/B2
Low alarm, probe B1/B2
Probe 1/2
B2
51 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
8.5 table of alarms
message on display cause of the alarm
E01 (***) Probe B1 fault
E02 (***)
E03 (***) Digital contact open (immediate alarm)
E04 (***) The temperature measured by the probe has exceeded the threshold P26 for a time greater than P28.
E05 (***) The temperature measured by the probe has fallen
E06 below threshold P25 for a time greater than P28.
Real time clock fault
E07
E08
Probe B2 fault
EEPROM error, unit parameters
EEPROM error, operating parameters
Icon on display buzzer reset control action checks/solutions
OFF automatic Depends on parameter c10 Check probe connections
OFF automatic If c19=1 & c0=1/2, as for
E01, otherwise control does not stop.
ON automatic Based on parameter c31
ON automatic No effect on control
Check probe connections
Check parameters c29,c30,c31.
Check the external contact.
Check parameters P26,P27, P28,P29
ON automatic No effect on control
OFF automatic
/manual
-
OFF automatic Total shutdown
OFF automatic Total shutdown
Check parameters P25,P27, P28,P29
Reset the clock time.
If the alarm persists, contact service.
Contact service
Reset default values using the procedure described. If the alarm persists, contact service.
E09
E10
E11
E12
E13
Acquisition error.
Reached max. time in calculation of PID parameters.
Calculation error:
PID gain null.
Calculation error:
PID gain negative
Calculation error:
Integral & deriv. time negative
Acquisition error.
Reached max. continuous time in calculation of gain.
Error when starting.
E14
Situation not suitable
E15 (***) The reading of B2 has exceeded the threshold value
P31 for a time greater than P33.
E16 (***) The reading of B2 has fallen below the threshold value
P30 for a time greater than P33.
E17 (***) Digital contact open (immediate or delayed alarm, signal only)
E18 (***) Digital contact open, immediate alarm, delayed with manual/automatic reset on circuit 2
E19 (***) Probe reading error (**)
(*) exit the working cycle
(**) for IR33 Universal with universal inputs only.
(***) error code shown in the alarm queue
ON manual
ON manual
ON manual
ON manual
ON manual
ON manual
Auto-Tuning stopped
Auto-Tuning stopped
Auto-Tuning stopped
Auto-Tuning stopped
Auto-Tuning stopped
Auto-Tuning stopped
ON automatic No effect on control
ON automatic No effect on control
Reset the alarm manually or switch the controller off and on again
Check parameters P30,P31,P32,P33
Check parameters P30,P31,P32,P33
OFF automatic No effect on control
ON automatic
/manual
Effect on control only if c19=7, based on parameter d31 (*)
OFF automatico Total shutdown
Check parameters c29,c30. Check the external contact
Check parameters c29,c30,d31.
Check the contact external.
Contact service
Tab. 8.d
• The alarm relay is activated or not based on the operating mode and/or the DEPENDENCE setting
The alarms that occur during the Auto-Tuning procedure are not put in the alarm queue.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
52
ENG
8.6 relationship between dependence parameter and alarm causes
In special operation, the dependence parameter is used to bind the status of a relay output to an alarm condition, as shown in the table below.
CONDITION FOR ACTIVATING AN OUTPUT CONFIGURED AS AN ALARM
Alarm from digital input on circuit 1
Alarm from digital input on circuit 2
Probe fault Alarm thresholds for B1
Alarm thresholds for B2
Signal only alarm E17
DEPENDENCE (par. c34, c38, c42, c46)
Value Description
3, 4
19, 20 generic alarm circuit 2 (relay OFF) generic alarm circuit 2(relay ON)
5, 6 generic alarm circuit 1(relay OFF) generic alarm circuit 1 (relay ON)
21, 22 serious alarm circuit 2 and E15 (relay OFF) serious alarm circuit 2 and E15 (relay ON)
7, 8 serious alarm circuit 1 and E04 (relay OFF) serious alarm circuit 1 and E04 (relay ON) serious alarm circuit 1 and E05 (relay OFF) serious alarm circuit 1 and E05 (relay ON)
23, 24 serious alarm circuit 2 and E16 (relay OFF) serious alarm circuit 2 and E16 (relay ON)
9, 10 alarm E05 (relay OFF) alarm E05 (relay ON)
25, 26 alarm E16 (relay OFF) alarm E16 (relay ON)
11, 12 alarm E04 (relay OFF) alarm E04 (relay ON)
27, 28 alarm E15 (relay OFF) alarm E15 (relay ON)
13, 14 serious alarm circuits 1 & 2 (relay OFF) serious alarm circuits 1 & 2 (relay ON)
29 alarm E17 (relay OFF) c29=1 c30=1 x x x c29=2 c30=2 c29=3 c30=3 c29=9 c30=9 x x x x x x x x x x x x x c29=10 c30=10 c29=11 c30=11 x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x x
Tab. 8.e
53 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
9. tEchNIcal sPEcIFIcatIoNs aNd Product codEs
9.1 technical specifications
Power supply
Model
IR33x(V,W,Z,A,B,E)7Hx(B,R)20
DN33x(V,W,Z, A,B,E)7Hx(B,R)20
IR33x(V,W,Z,A,B,E)7LR20,
DN33x(V,W,Z,A,B,E)7LR20
Voltage Power
115 to 230 Vac(-15%...+10%), 50/60 Hz 6 VA, 50 mA~ max
12 to 24 Vac (-10%...+10%), 50/60 Hz 4 VA, 300 mA~ max
12 to 30 Vdc 300 mA - max
Only use SELV power supply, maximum power 100 VA with 315 mA fuse on the secondary
115 to 230 Vac(-15%...+10%), 50/60 Hz 9 VA, 90 mA~ max Power supply
Insulation guaranteed by the power supply
IR33x(V,W,Z,A,B,E)9Hx(B,R)20
DN33x(V,W,Z, A,B,E)9Hx(B,R)20
IR33x(V,W,Z,A,B,E)9MR20,
DN33x(V,W,Z,A,B,E)9MR20
IR33x(V,W,Z,A,B,E)x(7, 9)Hx(B,R)20
DN33x(V,W,Z,A,B,E)x(7, 9)Hx(B,R)20
IR33x(V,W,Z,A,B,E)x(7, 9)x(L, M)R20
DN33x(V,W,Z,A,B,E) x(7, 9)x(L, M)R20
24 Vac (-10%...+10%), 50/60 Hz
24 Vdc (-10%...+10%) ?
Only use SELV power supply
12 VA, 450 mA~ max
300 mA - max insulation from very low voltage parts reinforced
6 mm in air, 8 mm on surface insulation from relay outputs
3750 V insulation main
3 mm in air, 4 mm on surface
1250 V insulation insulation from very low voltage parts to be guaranteed externally by safety transformer insulation from relay outputs reinforced
6 mm in air, 8 mm on surface
3750V insulation
Inputs
Type of probe NTC std. CAREL 10 kΩ at 25 °C, range –50T90 °C measurement error: 1 °C in the range –50T50 °C
3 °C in the range +50T90 °C
NTC-HT 50 kΩ at 25°C, range –40T150 °C measurement error: 1,5 °C in the range –20T115 °C
4 °C in range outside of -20T115 °C
PTC 985 Ω at 25 °C, range -50T150 °C measurement error 2 °C in the range –50T50 °C
4 °C in the range +50T150 °C
PT1000 1097 Ω at 25 °C, range -50T150 °C measurement error: 3 °C in the range –50T0 °C
5 °C in the range 0T150 °C
Type of probe NTC std. CAREL
NTC-HT
PTC
PT1000
10 kΩ at 25 °C, range –50T110 °C measurement error:
50 kΩ at 25°C, range –10T150 °C measurement error:
985 Ω at 25 °C, range -50T150 °C measurement error
1097 Ω at 25 °C measurement error:
1 °C in the range -50T110 °C
1 °C in the range -10T150 °C
1 °C in the range -50T150 °C
1 °C in the range –50T200 °C
2 °C in the range -199T800 °C
PT100 109,7 Ω at 25 °C measurement error: 1 °C in the range –50T200 °C
2 °C in the range -199T800 °C
TcJ isolated 52 µV/ °C measurement error: 2 °C in the range –50T200 °C
4 °C in the range -100T800 °C
TcK
0-5 V rat
0-1 Vdc
0-10 Vdc
-0.5-1,3 Vdc
0-20 mA
4-20 mA isolated 41 µV/ °C measurement error:
Impedance measurement of 50 kΩ
Impedance measurement of 50 kΩ
Impedance measurement of 50 kΩ
Impedance measurement of 50 kΩ
Impedance measurement of 50 Ω
Impedance measurement of 50 Ω
2 °C in the range –50T200 °C
4 °C in the range -100T800 °C
0.3 % Full scale
0.3 % Full scale
0.3 % Full scale
0.3 % Full scale
0.3 % Full scale
0.3 % Full scale
Probe power supply 12 Vdc (rated), maximum current supplied 60 mA ; 5 Vdc (rated), maximum current supplied 20 mA
Relay outputs
B1 (PROBE1),B2 (PROBE2) NTC, NTC-HT, PTC, PT1000
NTC, NTC-HT, PTC, PT1000, PT100, TcJ, TcK, 0-5 V rat, 0-1 Vdc, 0-10 Vdc,
-0.5-1,3 Vdc, 0-20 mA, 4-20 mA voltage-free contact, contact resistance < 10 Ω, closing current 6 mA DI1, DI2
Maximum distance of probes and digital inputs less than 10 m
Note: in the installation, keep the power and load connections separate from the probe, digital inputs, repeater display and supervisor cables.
models
EN60730-1 relay 250 V~ oper.
UL 873
250 V~ oper. cycles cycles
100000 8A res 2FLA 12LRA C300 30000 IR33x(V,W,Z,B,E)x(7, 9)x(L, M)R20
DN33x(V,W,Z,B,E)x(7, 9)x(L, M)R20
IR33x(V,W,Z,B,E)x(7, 9)Hx(R,B)20
DN33x(V,W,Z,B,E)x(7, 9)Hx(R,B)20
D01, D02
D03, D04
(**)
8(4) A su N.O.
6(4) A su N.C.
2(2) A su N.O. e N.C.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
54
ENG
SSR outputs model
IR33Ax(7, 9)x(L, M)R20 - DN33Ax(7, 9)x(L, M)R20
IR33Ax(7, 9)Hx(R,B)20 - DN33Ax(7, 9)Hx(R,B)20 maximum length of cables less than 10 m
A = 4 SSR outputs
Max output voltage: 12 Vdc
Output resistance: 600 Ω
Output current max: 20 mA
0 to 10 Vdc outputs IR33Bx(7, 9)x(L, M)R20
DN33Bx(7, 9)x(L, M)R20
IR33Ex(7, 9)Hx(R,B)20
DN33Ex(7, 9)Hx(R,B)20 maximum length of cables less than 10 m
B = 1 Relay + 1 0 to 10 Vdc
E = 2 Relays + 2 0 to 10 Vdc
Typical ramp time (10 to 90%): 1 s
Max output ripple: 100 mV
Max output current: 5 mA
Insulation guaranteed by the outputs insulation from extra low voltage parts/insulation between relay outputs D01, D03 and 0 to 10 Vdc outputs (relay outputs A02, A04) insulation between outputs reinforced
6 mm clearance, 8 mm creepage
3750 V insulation basic
3 mm clearance, 4 mm creepage
1250 V insulation
IR receiver
Clock with backup battery
Buzzer
Clock
On all models
IR33x(V,W,Z,A,B,E)x(7, 9)HB20, DN33x(V,W,Z,A,B,E)x(7, 9)HB20 available on all models error at 25°C
Error in range -10T60°C
Ageing
Discharge time
Recharge time
± 10 ppm (±5.3 min/year)
-50 ppm(±27 min/year)
< ±5 ppm (±2.7 min/year)
6 months typical (8 months maximum)
5 hours typical (< 8 hours maximum)
Operating temperature
Operating humidity
Storage temperature
Storage humidity
Front panel index of protection
Construction of control device
Environmental pollution
PTI of the insulating materials
Period of stress across the insulating parts
Class of protection against voltage surges
Type of action and disconnection
Classification according to protection against electric shock
Device designed to be hand-held or integrated in hand-held devices
Software class and structure
Front panel cleaning
Carel serial network interface
Programming key
-10T60 °C
<90% U.R. non-condensing
-20T70 °C
<90% U.R. non-condensing
IR33: assembly on smooth and indeformable panel with IP65 gasket
DN33: front panel IP40, complete controller IP10
Integrated electronic control device
2 normal
Printed circuits 250, plastic and insulating materials 175
Long
Category 2
1C relay contacts (microswitching)
Class 2 when appropriately integrated
No
Class A
Only use neutral detergents and water
External, available on all models
Available on all models
Connections
Case model temperature inputs only universal inputs
Plug-in, for 0.5 to 2.5 mm2 cables, max current 12 A
Plug-in, power supply and outputs for 0.5 to 2.5 mm2 cables, max current 12 A
Digital and analogue inputs for 0.2 to 1.5 mm2 cables, max current 8 A
Correct sizing of the power and connection cables between the controller and the loads is the responsibility of the installer.
In the max load and max operating temp. conditions, the cables used must be suitable for operation up to 105°C.
plastic IR33 (panel)
DN33 (DIN rail) frontal dimensions 76,2x34,2 mm mounting depth 75 mm
93 mm dimensions 70x110x60
Assembly IR33: on smooth and indeformable panel
DN33: DIN rail drilling template
IR33: side fastening brackets, to be pressed in fully
IR33: 71x29 mm
DN33: 4 DIN modules
Display
Keypad digits display operating status
4 silicone rubber buttons
3 digit LED
–199 to 999 indicated with graphic icons on the display
Tab. 9.a
In the table of technical specifications, the highlighted values represent the difference between the models with universal inputs and the models with temperature inputs only.
**) Relay not suitable for fluorescent loads (neon lights, etc.) that use starters (ballasts) with phase shifting capacitors. Fluorescent lamps with electronic controllers or without phase shifting capacitors can be used, depending on the operating limits specified for each type of relay.
9.2 cleaning the controller
When cleaning the controller do not use ethanol, hydrocarbons (petrol), ammonia and by-products. Use neutral detergents and water.
55 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
ENG
9.3 Product codes
IR33-DN33 UNIVERSAL
CODE
DN33B9HB20
DN33E9HR20
DN33E9HB20
2AI, 2DI, 1DO+1AO, BUZ, IR, 115 to 230 V
2AI, 2DI, 1DO+1AO, BUZ, IR, RTC, 115 to 230 V
DN33B9MR20
2AI, 2DI, 1DO+1AO, BUZ, IR, 12 to 24 Vac, 12 to 30 Vdc (
= 24 Vac/Vdc)
2AI, 2DI, 2DO+2AO, BUZ, IR, 115 to 230 V
2AI, 2DI, 2DO+2AO, BUZ, IR, RTC, 115 to 230 V
DN33E9MR20
2AI, 2DI, 2DO+2AO, BUZ, IR, 12 to 24 Vac, 12 to 30Vdc (
= 24 Vac/Vdc)
Programming key
Programming key with power supply
RS485 serial interface
RS485 serial interface with automatic recognition of TxRx+ & TxRx-
RS485 serial card for DN33
Analogue output module
ON/OFF output module
Description
Flush mount
In. temp.
In. universal
IR33V7HR20 IR33V9HR20
DIN rail mounting
In. temp.
DN33V7HR20
DN33V7HB20 IR33V7HB20 IR33V9HB20
IR33V7LR20 IR33V9MR20
DN33V7LR20
IR33W7HR20 IR33W9HR20 DN33W7HR20
IR33W7HB20 IR33W9HB20 DN33W7HB20
IR33W7LR20 IR33W9MR20
DN33W7LR20
IR33Z7HR20 IR33Z9HR20
IR33Z7HB20 IR33Z9HB20
IR33A7HR20 IR33A9HR20
IR33A7HB20 IR33A9HB20
DN33Z7HR20
DN33Z7HB20
IR33Z7LR20 IR33Z9MR20
DN33Z7LR20
IR33B7HR20 IR33B9HR20
DN33A7HR20
DN33A7HB20
IR33A7LR20 IR33A9MR20
DN33A7LR20
IR33B7HB20 IR33B9HB20
DN33B7HR20
DN33B7HB20
IR33B7LR20 IR33B9MR20
DN33B7LR20
IR33E7HR20 IR33E9HR20
IR33E7HB20 IR33E9HB20
DN33E7HR20
DN33E7HB20
IR33E7LR20 IR33E9MR20
DN33E7LR20
IROPZKEY00
IROPZKEYA0
IROPZ48500
IROPZ485S0
IROPZSER30
CONV0/10A0
CONV0NOFF0
In. universal
DN33V9HR20
DN33V9HB20
2AI, 2DI, 1DO, BUZ, IR, 115 to 230 V
2AI, 2DI, 1DO, BUZ, IR, RTC, 115 to 230 V
DN33V9MR20
2AI, 2DI, 1DO, BUZ, IR, 12 to 24 Vac, 12 to 30Vdc (
= 24 Vac/Vdc)
DN33W9HR20 2AI, 2DI, 2DO, BUZ, IR, 115 to 230V
DN33W9HB20 2AI, 2DI, 2DO, BUZ, IR, RTC, 115 to 230V
DN33W9MR20
2AI, 2DI, 2DO, BUZ, IR, 12-24 Vac, 12 to 30 Vdc (
= 24 Vac/Vdc)
DN33Z9HR20
DN33Z9HB20
2AI, 2DI, 4DO, BUZ, IR, 115 to 230 V
2AI, 2DI, 4DO, BUZ, IR, RTC, 115 to 230 V
DN33Z9MR20
2AI, 2DI, 4DO, BUZ, IR, 12 to 24Vac, 12 to 30Vdc (
= 24 Vac/Vdc)
DN33A9HR20
DN33A9HB20
2AI, 2DI, 4SSR, BUZ, IR, 115 to 230 V
2AI, 2DI, 4SSR, BUZ, IR, RTC, 115 to 230 V
DN33A9MR20
2AI, 2DI, 4SSR, BUZ, IR, 12 to 24Vac, 12 to 30Vdc (
= 24Vac/Vdc)
DN33B9HR20
AAI=analogue input; AO=analogue output; DI= digital input; DO=digital output, relay; BUZ=buzzer; IR=infrared receiver; RTC=Real Time Clock.
Tab. 9.b
9.4 conversion tables from Ir32 universale
9.4.1
Panel mounting
Models
1 Relay
2 Relays
4 Relays
4 SSR
1 Relay
+1 0-10 V
Temperature inputs ir33 ir32
IR33V7HR20 IR32V0H000
IR33V7HB20
IR33V7LR20 IR32V0L000
IR33W7HR20
IR33W7HB20
IR33W7LR20 IR32W00000
IR33Z7HR20
IR33Z7HB20
IR33Z7LR20 IR32Z00000
IR33A7HR20
IR33A7HB20
IR33A7LR20 IR32A00000
IR32D0L000
IR33B7HR20
IR33B7HB20
IR33B7LR20 IR32D0L000 +
1 CONV0/10A0
Universal inputs ir33
IR33V9HR20
IR33V9HB20
IR33V9MR20
IR33W9HR20
IR33W9HB20
IR33W9MR20
IR33Z9HR20
IR33Z9HB20
IR33Z9MR20
IR33A9HR20
IR33A9HB20
IR33A9MR20
IR33B9HR20
IR33B9HB20
IR33B9MR20
ir32
IR32V*H000
IR32V*L000
IR32W*0000
IR32Z*0000
IR32A*0000
IR32D*L000
IR32D*L000 +
1 CONV0/10A0
Description
2AI, 2DI, 1DO, BUZ, IR, 115 to 230 Vac
2AI, 2DI, 1DO, BUZ, IR, RTC, 115 to 230 Vac
2AI, 2DI, 1DO, BUZ, IR, 12 to 24 Vac 12 to 30 Vdc ( = 24 Vac/dc)
2AI, 2DI, 2DO, BUZ, IR, 115 to 230 Vac
2AI, 2DI, 2DO, BUZ, IR, RTC, 115 to 230 Vac
2AI, 2DI, 2DO, BUZ, IR, 12 to 24Vac 12 to 30Vdc (
= 24 Vac/dc)
2AI, 2DI, 4DO, BUZ, IR, 115 to 230 Vac
2AI, 2DI, 4DO, BUZ, IR, RTC, 115 to 230 Vac
2AI, 2DI, 4DO, BUZ, IR, 12 to 24 Vac 12 to 30 Vdc (
= 24 Vac/dc)
2AI, 2DI, 4SSR, BUZ, IR, 115 to 230 Vac
2AI, 2DI, 4SSR, BUZ, IR, RTC, 115 to 230 Vac
2AI, 2DI, 4SSR, BUZ, IR, 12 to 24Vac 12 to 30 Vdc (
= 24 Vac/dc)
2AI, 2DI, 1DO+1AO, BUZ, IR, 115 to 230 Vac
2AI, 2DI, 1DO+1AO, BUZ, IR, RTC, 115 to 230 Vac
2AI, 2DI, 1DO+1AO, BUZ, IR, 12 to 24 Vac 12 to 30Vdc (
= 24 Vac/dc)
Tab. 9.c
9.4.2 DIN rail mounting
Models
1 Relay
2 Relays
4 Relays
4 SSR
1 Relay
+1 0-10 V
Temperature inputs ir33 ir32
DN33V7HR20 IRDRV00000
DN33V7HB20
DN33V7LR20
DN33W7HR20 IRDRW00000
DN33W7HB20
DN33W7LR20
DN33Z7HR20
DN33Z7HB20
DN33Z7LR20 IRDRZ00000
DN33A7HR20
DN33A7HB20
DN33A7LR20 IRDRA00000
DN33B7HR20
DN33B7HB20
DN33B7LR20 IRDRA00000 +
1 CONV0/10A0
Universal inputs ir33
DN33V9HR20
DN33V9HB20
DN33V9MR20
DN33W9HR20
DN33W9HB20
DN33W9MR20
Description ir32
IRDRV*0000 2AI, 2DI, 1DO, BUZ, IR, 115 to 230 Vac
2AI, 2DI, 1DO, BUZ, IR, RTC, 115 to 230 Vac
2AI, 2DI, 1DO, BUZ, IR, 12 to 24 Vac 12 to 30 Vdc (
= 24 Vac/dc)
IRDRW*0000 2AI, 2DI, 2DO, BUZ, IR, 115 to 230 Vac
2AI, 2DI, 2DO, BUZ, IR, RTC, 115 to 230 Vac
DN33Z9HR20
DN33Z9HB20
DN33Z9MR20
DN33A9HR20
2AI, 2DI, 2DO, BUZ, IR, 12 to 24Vac 12 to 30Vdc (
= 24Vac/dc)
2AI, 2DI, 4DO, BUZ, IR, 115 to 230 Vac
2AI, 2DI, 4DO, BUZ, IR, RTC, 115 to 230 Vac
IRDRZ*0000 2AI, 2DI, 4DO, BUZ, IR, 12 to 24 Vac 12 to 30 Vdc (
= 24 Vac/dc)
DN33A9HB20
2AI, 2DI, 4SSR, BUZ, IR, 115 to 230 Vac
DN33A9MR20
IRDRA*0000 2AI, 2DI, 4SSR, BUZ, IR, 12 to 24 Vac 12 to 30 Vdc (
= 24 Vac/dc)
DN33B9HR20
2AI, 2DI, 4SSR, BUZ, IR, RTC, 115 to 230 Vac
2AI, 2DI, 1DO+1AO, BUZ, IR, 115 to 230 Vac
DN33B9HB20
DN33B9MR20
IRDRA*0000 +
1 CONV0/10A0
2AI, 2DI, 1DO+1AO, BUZ, IR, RTC, 115 to 230 Vac
2AI, 2DI, 1DO+1AO, BUZ, IR, 12 to 24 Vac 12 to 30 Vdc
(
= 24 Vac/dc)
Tab. 9.d
(*) = 0, 1, 2, 3, 4 indicating the types of input in the ir32 range.
ir33 universale +030220801 - rel. 2.0 - 16.04.2010
56
ENG
9.5 software revisions
REVISION Description
1.0
1.1
Functions active starting from software version higher than 1.0
FUNCTION
Soft start
Logical enabling
0 to 10 V outputs
Parameter c57 c19=5,6 / c66, c67 d36, d40, d44, d48 d37, d41, d45, d49
Improved operation of the remote control.
Fixes:
- compensation
- logical enabling
- NTC HT probe reading
- operating cycle activation by RTC
- transmission of parameter c12
- LED out on display in event of rotation
New functions:
1.2
1.4
2.0
FUNCTION
Soft start
Logical enabling
0 to 10 V outputs
Cut off
PARAMETER c57 c19=5,6 / c66, c67 d36, d40, d44, d48 d37, d41, d45, d49 c68
Varied temperature range and IP for DIN rail versions. Standardised behaviour and display of the 0 to 10 Vdc outputs and the PWM outputs.
Fixes:
- operation with probe 2 in special mode
- rotation for units with 2 relays (model W)
- display the new value read by the probe during calibration (parameters P14, P15)
- direct access to the setting of set point 2 when c19= 2, 3 and 4
- changes made to the parameters in the “clock” area in the event of direct access from the remote control
Fixes:
- operation in differential mode (c19=1) when the unit works in °F (c18=1)
- management from the supervisor and from user interface of parameter c4 when working in °F (c18=1)
Addition of Multi-Input models (FW 2.0) and extra functions in temperature only models (FW 2.0). New parameters and functions:
- c15, c16: select range of measurement for probe B1 with voltage and current signal
- d15, d16 select range of measurement for probe B2 with voltage and current signal
- independent operation (circuit 1+circuit 2, c19=7)
- control on higher probe value (c19=8)
- control on lower probe value (c19=9)
- control set point selected by probe B2 (c19=10)
- auto heat/cool switching from probe B2 (c19=11)
- speed up (F35, F39, F43, F47)
- cut off (F34, F38, F42, F46
- type of override (F36, F38, F42, F46)
- additional functions of digital inputs (c29, c30=6-12)
- new rotation (c11=8)
- new display show (c52 =4, 5, 6)
- signal controller ON/OFF status (c34/c38/c42/c46=18)
- hysteresis for enable logic (c65)
- introduction of high temperature, low temperature threshold, differential, delay time, type of alarm threshold for probe 2 (parameters P30,
P31, P32, P33, P34)
Tab. 9.e
57 ir33 universale +030220801 - rel. 2.0 - 16.04.2010
Note
Headquarters
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Tel. (+39) 0499 716611 - Fax (+39) 0499 716600 [email protected] - www.carel.com subsidiaries:
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