MIG/MAG welding

MIG/MAG welding

Introduction

WELDING POWER SOURCES

Transformer technology power sources

■

EASYMIG 151 / 170 DUAL

■

MAXISTAR 180 MEC / 200 M / 250 T

■

BLUMIG 241 C / 243 C / 283 C / 353 C

■

BLUMIG AUTOMOTIVE

■

Torch TM 141T for BLUMIG AUTOMOTIVE

■

BLUMIG 353 S / 403 S / 503 SH

■

TF 300 / 400 / 400H (wire feeders for BLUMIG S)

Inverter technology power sources

■

PRECISA 201 SG

■

PRECISA 420 PH

Thyristor technology power source

■

MT 603 SH

Options and accessories

Rollers for wire feeders

TORCHES

■

WMT2 range

■

Wear parts for MIG/MAG torches

pages 3-2 & 3-3 page 3-6 page 3-7 page 3-8 page 3-9 page 3-10 page 3-11 page 3-12 page 3-13 pages 3-14 & 3-15 pages 3-16 & 3-17 page 3-18 page 3-19 pages 3-20 & 3-21

3-1

3-2

MIG/MAG Welding Process

A TYPICAL MANUAL MIG/MAG WELDING INSTALLATION mask pressure regulator/ flowmeter protective clothing fume extraction work piece earth clamp gas power source with wire feeder torch harness

METAL TRANSFER MODE

Torch

Nozzle

Contact tip

Gaseous protection

Electrode wire

Molten weld pool Weld bead

earth cable

MIG/MAG Welding Process

The MIG/MAG welding processes use an arc under gaseous protection.

The electrode is a metallic wire.

The electrode, the metal transferred in the arc and the weld bead are protected from the atmosphere by an inert gas for MIG welding and an active gas for MAG welding.

The definition explains the names MIG

(Metal Inert Gas) and MAG (Metal Active Gas).

In manual welding this process is called semi-automatic because the wire is fed automatically as soon as the arc starts.

SELF positions:

SELF role:

- used in short-circuit mode,

- limits the short-circuit current,

- the higher the SELF, the colder, the weld bead.

Ω

Small SELF

Used for bigger sections

ΩΩ

Big SELF

Used for medium sections

• ARC is smooth

• Lower welding speed

ΩΩΩ

Total SELF

• ARC is very smooth

• Possible to use CO

2 gas

LEXICON

SEMI-

AUTOMATIC

WELDING

MIG (Metal Inert Gas):

Arc welding process with a consumable wire. This wire is transferred in the arc and the molten metal is deposited in the molten pool, protected by an inert gas.

MAG (Metal Active Gas):

Same description as MIG but the gas protection is active (CO

2 or argon + CO

2 mixture).

MIG pulse:

The current varies during welding, the power supplies a very precise “shape wave”.

Pulse is primarily used for stainless steel and light alloys.

Synergic MIG:

The welding parameters are programmed in the power source set for a common evolution according to a predefined law. One single setting is needed which facilitates the use of those machines and improves the welding quality.

2 Times mode:

Welding starts by pulling the torch’s trigger. It stops by releasing the trigger.

Spot mode:

The power source starts to weld when the trigger is pulled, but welding stops automatically after a pre-set delay.

Intermittent mode:

This is a point mode which is repeatable. If the pressure on the trigger is maintained, welding will be re-started after another delay which is also regulated.

3-3

MIG/MAG

MIG/MAG: single-phase range

PRECISA

201 SG

BLUMIG

MAXISTAR

180 MEC

EASYMIG

Welding current

151 DUAL

115 A

170 DUAL

140 A 170 A 180 A

200 M

200 A 240 A

241 C

3-4

MIG/MAG: three-phase range

PRECISA

420 PH

MT

603 SH

BLUMIG S

353 S 403 S 503 S/SH

BLUMIG C

BLUMIG

AUTOMOTIVE

243 C 283 C 353 C

MAXISTAR

Welding current

200 A

250 T

220 A 260 A 280 A 330 A 350 A 400 A 500 A 520 A

PRECISA 420 PH

THE CLASS LEADER

››

INNOVATION

››

QUALITY

AT THE

RIGHT PRICE

››

SAFETY

MIG/MAG

POWER SOURCES

3-5

3-6

Compact equipment for MIG/MAG welding.

Transformer technology.

Single-phase input voltage.

EASYMIG 151 / 170 DUAL

The EASYMIG range is used for smaller jobs requiring light weight and compact equipment, which is easy to use. Available for use: with or without gas, the EASYMIG units are equipped with the essential accessories needed for immediate use.

Features and product advantages:

■

Input voltage: 230 V single-phase.

■

Wire feeder device: 2 rollers.

■

Simple: adjustment of the current with a switch and of the wire feed speed with a single knot control.

■

Versatile: EASYMIG DUAL for welding with steel, stainless steel and aluminium solid wires as well as gasless cored wires.

■

Complete: delivered with torch and all accessories for immediate use.

■

Portable: equipped with handle and wheels for easier movement.

MIG/MAG

POWER SOURCES

Standards

EN 60974-1

EN 60974-10

PORTABLE FOR

MAINTENANCE

OPERA

TIONS

2 3

1

7

5

4

6

1

2

3

4

5

6

7

Handle for transport.

On/off switch.

Power switch.

Wire feed setting.

Primary cable.

Earth cable.

Built-in torch.

T

ECHNICAL CHARACTERISTICS

:

Input voltage

Input power

Max input current

Effective input current

Open circuit voltage

Welding current range

Duty cycle at 40 °C at 15 % at 60 % at 100%

Adjustment positions

Protection index

Dimensions

Weight

EASYMIG 151 DUAL EASYMIG 170 DUAL

230 V - single-phase (50/60 Hz)

2.5 kVA - 2.2 kW

22 A

2.8 kVA - 2.5 kW

24 A

8.5 A

20 - 36 V

30 - 115 A

115 A

10.2 A

18 - 32 V

30 - 140 A

140 A (18%)

60 A

45 A

4

75 A

60 A

6

IP 21

240 x 510 x 460 mm

23.5 kg

440 x 670 x 750 mm

36 kg

T

O ORDER

:

Power source complete with torch W000263721 W000263722

• Wear parts for torches

see pages 3-20 & 3-21

• Wire-feeder roller

see page 3-18

Delivered equipped with:

■ electric primary cable,

■ equipped earth cable, and built-in torch,

■ handle and wheels

■

2 roller plate,

■ safety instructions,

■ user manual.



Single-phase (M) or three-phase (T) input voltage.

MAXISTAR 180 MEC / 200 M

MAXISTAR 250 T

MAXISTAR is a range of semi-automatic MIG/MAG welding equipment. Used for welding applications in workshops or for outdoor work.


■

Input voltage: 230 V single-phase or 400 V three-phase.

■

Mode: continuous or tack welding.

■

Wire feeder: 2 roller plate.

■

Simple: adjustment of the current with a switch and of the wire feed speed with a single knob control.

■

Versatile: for welding with steel, stainless steel and aluminium wires.

■

Reliable: air cooled transformer.

LIGHT APPLICA

2

1

3

4

5

6

7

8

3

4

5

6

7

8

1

2

Thermal safety indicator.

Switch on/off.

Power switch.

Tack welding adjustment.

Stick-out adjustment.

Starting speed regulation.

Wire feed speed.

European connection for torch.

T


:

MAXISTAR

180 MEC

Input voltage 50 Hz 230 V - single-phase

Input power 3 kVA - 2.5 kW




Open cicruit voltage

24 A

10.5 A

6

18 - 32 V

Welding current

Wire diameter

Duty cycle at 40 °C at 30% at 60% at 100%


Dimensions (mm)

Weight

30 - 170 A

0.6 - 0.8 mm

140 A (18%)

75 A

60 A

38.5 kg

IP 21

MAXISTAR

200 M

MAXISTAR

250 T

400 V - three-phase

6.9 kVA - 5.5 kW 6.9 kVA - 5.5 kW

32 A

12 A

8

18 - 33 V

11 A

5.5 A

6

18 - 35 V

35 - 180 A

0.6 - 0.8 mm

180 A (15%)

100 A

75 A

440 x 670 x 750

43 kg

35 - 200 A

0.6 - 1.0 mm

200 A (25%)

130 A

100 A

IP 23

54 kg

MIG/MAG

POWER SOURCES

• Torches see pages 3-19,

3-20 & 3-21

• Rollers

see page 3-18

Standards

EN 60974-1

EN 60974-10

T

O ORDER

:

Power source only

Options

Reverse polarity kit

W000263724 W000263725

W000257998

W000263726



■ equipped earth cable,

■

2 roller plate for wire sizes

0.6 - 0.8 mm, 1.0 - 1.2 mm,


■ user manual.

3-7

3-8



Single-phase or three-phase input voltage.

BLUMIG 241 C

- (single-phase)

243 C / 283 C / 353 C

- (three-phase)

MIG/MAG

POWER SOURCES

The BLUMIG range of MIG/MAG welding equipment is robust and powerful, providing the best performance on the market. It will meet all your needs.


■

Input voltage: 230 V single-phase and 230 - 400 V three-phase.

■

Mode: 2 T / 4T / tack welding.

■


■

Simple: adjustment of the current with a switch and of the wire feed speed with a single knob control.

COMP

FOR INTENSIVE

■

Digital display: included on the BLUMIG 353 and an option for other models.

■

Versatile: range of gases.

■

Reliable: air cooled transformer.

■

Self adjusting control board.

USE

Standards

EN 60974-1

EN 60974-10

7

2

4

6

1

3

• Torches see pages 3-19, 3-20 & 3-21

• Rollers see page 3-18

5

T

8


Input voltage

Input power


Effective current




Wire diameter

Duty cycle at 40 °C at 30% at 60% at 100%


Dimensions (mm)

Weight

9

3

4

5

6

1

2

Selection 2T / 4T / tack welding.


Displays.


Wire speed.

Starting speed adjustment.

7

8

9

Power switch.

Switch on/off.

European connection for torch.

71 kg

:

BLUMIG 241 C

230 V single-phase

8.8 kVA - 8.2 kW

38 A

19 A

10

18 - 35 V

40 A - 240 A

0.6 - 1.0 mm

200 A (25%)

130 A

100 A

BLUMIG 243 C

6.8 kVA - 6 kW

19 -11 A

10 - 6 A

7

18 - 35 V

35 A - 220 A

0.6 - 1.0 mm

200 A

140 A

110 A

500 x 870 x 950

71 kg

BLUMIG 283 C

230 - 400 V three-phase

10.5 kVA - 9 kW

27 - 15 A

15 - 9 A

10

18 - 40 V

35 A - 280 A

0.6 - 1.0 mm

250 A

170 A

140 A

IP 23



■ rollers 0.8- 1.0 mm,


■ user manual.

BLUMIG 353 C

13.5 kVA - 11.5 kW

33 - 19 A

20 - 11 A

14

18 - 45 V

35 A - 350 A

0.6 - 1.2 mm

300 A (35%)

270 A

210 A

80 kg


570 x 930 x 990

96 kg

T

O ORDER

:


Options

Reverse polarity kit

Digital display

W000261955 W000263728

W000257998

W000352093

W000263729 W000264208

Compact installations with 2 integrated wire-feeders for semi-automatic welding.


The AUTOMOBILE specialist, fitted with two torches with 360 degree swan neck swivel spouts. This equipment is designed for the repair and assembly of all types of steel. Constant control of the welding current permits fine adjustment and the various “self” levels guarantee smooth welding.


■

Mode: stroke / 4 stroke / Point / Intermittent.

■

Reeling: 2 plates, 4 rollers (possibility of a spool gun).

■

Anti-adhesion.

■

Constant control of wire speed.

■

Equipped with a 2-cylinders support (M20).

T


:

Main power supply

Regulating position



Duty cycle (10 min cycle at 40 ˚C) at 30%

Wire diameter

Protection class

Insulation class

Weight

Dimensions


400 V three-phase

20

14 - 30 V

20 - 200 A

155 A

0.6 - 1.0 mm

(occasionally 1.2 mm)

IP 21

H

82 kg

720 x 380 x 700 mm

T

O ORDER

:


Options

TM 141T 3 m torch

Spool Gun option

6 m Spool Gun - SG 150

W000277369

W000277007

W000277973

W000228491


■ power cable,

■


2 plates 4 rollers for 0.6 - 1.0 mm wire,

■ a safety, user and maintenance manual.

MIG/MAG

POWER SOURCES

Standards

EN 60974.1

EN 60974.5

EN 60974.10

NEW

W

EAR PARTS

:

Wire guide

Entrance

Rollers

Ø wire

(mm)

Steel

Aluminium

FeFlux

- FCW

0.6

0.8

1.0

1.0

1.2

1.2

W000277771

W000277778

-

W000277772

-

W000277773

-

W000277775

-

W000277776

-

W000277777

-

-

W000277772

-

W000277772

-

W000277773

-

W000277775

-

W000277776

-

W000277777

-

-

-

-

-

-

✓

-

-

-

-

-

Rollers profile

-

-

-

-

-

-

✓

✓

✓

✓

-

-

-

-

-

-

-

-

✓

✓

✓

✓

✓

-

Wire guide

Intermediate Exit

-

-

-

✓

✓

-

-

-

-

-

-

-

W000277779 W000277782

W000277779 W000277782

W000277780 W000277783

W000277780 W000277783

W000277781 W000277784

W00027771 W000277784

3-9

3-10

MIG-MAG torches with orientable 360° swan neck.

Torch TM 141T

for BLUMIG AUTOMOTIVE

MIG/MAG

POWER SOURCES


■

Small and easy to hold with well designed handle.

■

360° swan neck swivel spout, excellent for welding in position.

NEW

T


:

Air cooling

Rated current

M21 mixed gas (DIN EN 439)

CO

2

Duty cycle

Voltage class

Wires used

Gas supply

Original equipment mounted on the torch

Weight

Contact tube

Nozzle

Liner

TM 141 T air

150 A

160 A

60%

L 113 V

0.6 to 1.0 mm mini: 10 l/min - maxi: 18 l/min

M4x25 - 0.8 Ac

Ø 11 mm

0.6 - 0.8 Ac

0.9 kg

Reference

Length 3 m

TM 141 T

W000277007

W

EAR PARTS

:

REP

1 spiral steel liner

2-11

2-14

2-14P

Nozzle

TM 141 T

Reference

Ø 0.6 - 0.8 mm / 3 m (blue)

Ø 1.0 - 1.2 mm / 3 m (red)

Ø 11 mm

Ø 14 mm

“point”

W000010730

W000010733

W000345403

W000345404

W000345405

3

Contact tube

M4x25

Steel Ø 0.6 mm

Steel Ø 0.8 mm

Steel Ø 1.0 mm

W000277012

W000277013

W000277014

Equipment with separate wire feeders for MIG/MAG welding. Transformer technology.

Three-phase input voltage.

BLUMIG 353 S

BLUMIG 403 S / 503 SH

The BLUMIG range of MIG/MAG welding equipment is robust and powerful, providing the best performance on the market. It will meet all your needs.

SEPARA

TE WIRE FEEDER

HEAVY DUTY


■

Input voltage: 230 V - 400 V three-phase.

■

Mode: 2 T / 4T / tack welding.

■


■

Perfect starting:

1 possibility to

2

3 adjust the

4 starting speed.

5

6

7

■

■

■

Stick-out: adjustable with a potentiometer.

Simple: adjustment of the current with a switch and of the wire feed speed with a single knot control.

Digital display: precise adjustment and optimal reading (standard with 353/403).

■

■

Versatile: for all solid or flux cored wires.

Powerful: air cooled transformer.

■

■

Safety: protection class IP 23.

Ergonomic design: due to its pivoting wire feed unit support.

MIG/MAG

POWER SOURCES

Standards

EN 60974-1

EN 60974-10

8

9

6

3

4

5

6

1

2

Selection 2T / 4T / tack welding.


Wire speed.


Starting speed regulation.

Digital displays.

7

8

9

European connection for torch

Power and on/off switch.

Power switch (precise adjustment).

T


:

Compatible wire feeders

Input voltage 50 Hz

Input power

BLUMIG 353 S BLUMIG 403 S BLUMIG 503 S BLUMIG 503 SH

TF 300 TF 400 TF 400H

230 V - 400 V three-phase

13.5 kVA - 11.5 kW 16.5 kVA - 14 kW 24 kVA - 20 kW



33 - 19 A

20 - 11 A

42 - 24 A

25 - 14 A

60 - 34 A

35 - 20 A



Welding current

Wire diameter

Duty cycle at 35% at 40 °C at 60%

14

18 - 45 V

40 - 330 A

0.8 - 1.2 mm

300 A

230 A

180 A

30

18 - 46 V

35 - 400 A

0.8 - 1.2 mm

350 A

270 A

210 A

30

19 - 54 V

50 - 500 A

0.8 - 1.6 mm

450 A

345 A

270 A at 100%


Dimensions (mm)

Weight

500 x 1180 x 950

93 kg 108 kg

IP 23

600 x 1250 x 1050

140 kg

T

O ORDER

:


Cooler unit

Liquid for cooling unit

Options

Digital display feeder

W000263731 W000263732

-

-

W000263733

-

standard on power source

W000263734

W000262188

W000227236 standard on wire

• Wire feeder

see page 3-12

• Torches see pages

3-19, 3-20 & 3-21

• Rollers

see page 3-18





■ user manual.

3-11

3-12

Wire feeder with cables for BLUMIG S power sources.

TF 300 (air) / 400 (air)

/ 400H (water)

The TF wire feeders are compatible with all the power sources in the BLUMIG S range.

Delivered as standard with an insulated cable.


■

Sealed structure: protection of the wire feeding system.

■

Digital display: A/V included on TF 400 and TF 400H.

■

Ergonomic design: adjustment on the front panel, and pivoting wire feed unit support for easier storage and orientation of the wire feeders.

■

Efficient wire feeding: 4 roller plate.

■

Safety: secure locking of the wire feeding compartment.

■

Self adjusting control board (TF 300).

MIG/MAG

WIRE FEEDER

1

5

6

3

4

2

9

7

8

3

4

5

6

7

1

2

8

9

Digital display A/V.

Wire speed.

Mode 2T / 4T / tack welding.


Starting speed.


Test / Purge gas / Wire advance.

Torch connection.

Water inlet / outlet on TF 400H type.

T

ECHNICAL DATA

:

TF 300 - TF 400 - TF 400 H

Digital display A/V

Wheels

Equipped for water cooled torch

Rollers

TF 300 AIR

-

✔

-

0.8 (1.0) mm

Rollers see page 3-18

TF 400 AIR

✔

✔

-

TF 400 WATER

✔

✔

✔

1.0 (1.2) mm

Cat. nr

Harness length 5 m



TF 300

W000263745

W000263746

-

TF 400

W000263747

W000263781

W000263748

TF 400 H

W000263749

W000263750

W000263751

Multi-process MIG/MAG welding power source.

Portable with inverter technology.

Single-phase input voltage.

PRECISA 201 SG

PRECISA 201 SG is a multi-process inverter technology power source.

Its weight, power and primary single-phase input voltage, make the

PRECISA 201 the specialist for rapid maintenance operations.


■

Input voltage: 230 V single-phase.

■

Display: digital A / V.

■

Multi-process: MIG / MMA / TIG DC.

■

Wire feeder: 2 roller.

■

Professional: robust construction with handle.

■

Programmable: 9 programs available, 11 program memory.

PORTABLE

MULTI-PROCESS

■

Polarity inversion: for welding applications with gasless flux cored wire.

■

Wire spool: D 200, D 300 optimal.

■

MIG torch connections: with European connectors or Spool Gun.

8

4

3

5

7

9

1

2

6

3

4

5

6

1

2

7

8

9

Digital display.

Program mode buttons.

Potentiometer.

MIG / MMA / TIG DC selection.

Selection 2T / 4T / point.

European connector for torch.

Spool Gun connection control.

Welding current adjustment.

Wire speed regulation.

T


:

Input voltage 50/60 Hz

Input power





Duty cycle at 40 °C at 35% at 40% at 60% at 100%

Wire diameter


Dimensions

Weight

MMA

23 A

35 A

70 A

28 - 180 A

PRECISA 201 SG

TIG

230 V single-phase

8 kVA - 5.6 kW

MIG

16 A

27 A

21 A

35 A

25 V 50 A

5 A - 200 A 30 - 200 A

-

180 A

140 A

115 A

200 A

-

155 A

125 A

0.6 - 1.0 mm

IP 23

235 x 470 x 570 mm

29 kg

200 A

-

155 A

125 A

T

O ORDER

:


Options

15 kg spool support

TIG Torch

Kit 25C25+

W000263772

W000253322

W000266434

W000011139


3-20 & 3-21




■ earth cable,

■ rollers for wires 0.8 / 1.0 mm,

■

■ safety instructions, user manual.

MIG/MAG

POWER SOURCES

Standards

EN 60974-1

EN 60974-10

3-13

3-14

MIG/MAG welding power source.

Inverter pulsed technology.


PRECISA 420 PH

The PRECISA 420 PH is the ideal partner when it comes to the flexibility required for welding on all materials (steel, light alloys or applications such as agricultural machines, metallic furniture, etc...).

Designed for both conventional and advanced MIG/MAG processes (for thin plate MIG brazing etc...) and also for MMA applications. This machine is optimized due to the facilities for adjustment and the wide range of synergic programs for all materials and gas combinations. This installation is the best solution for an efficient machine, which is easy to adjust and easy to use.


■

Numerical control of parameters giving exceptional arc stability and welding quality.

■

Water cooled.

■

Easy selection of parameters, easy to read digital displays.

■

Synergic curves available as standard to optimize results with a simple “one button” selection.

■

A wide set of welding processes available for optimum welding in all situations:

- Speed Short Arc

TM

: high welding speed / low deformation on thin plates,

- Pulsed: for optimum aluminium and stainless steel welding,

- Cold Double Pulse

TM

: for the highest quality on thin plates especially stainless and aluminium, weld bead with TIG aspect,

- MIG Brazing: for thin coated plates, e.g. car body repair, with low deformation and good mechanical characteristics.

3

8

4

1

5 6

2

9

10

7

MIG/MAG

POWER SOURCES

TOP WELDING RESUL

5

6

7

2

3

4

1

8

9

10

Welding voltage and set up parameter display.

Welding current or wire speed or thickness display.

Mode and welding cycle selection LEDs.

Process choice selector.

Gas selector.

Wire grade selector.

Wire diameter selector.

Scrolling of set up parameters.

Parameter setting.

Selector for wire speed or thickness display.


3-20 & 3-21


Standards

EN 60974-1

EN 60974-10

PRECISA 420 PH

Basic functions:

■

Wire speed setting (empty)

■

Wire speed setting (welding)

■

Arc length setting (empty)

■

Arc length setting (welding)

■

End setting (empty)

■

End setting (welding)

■

Spot 2T/4T/cycle

■

Hot start

■

Fading

■

Spray end

■

Synergic mode

■

Semi-synergic mode

■

Parameter saving

■

Display calibration

■

Assisted calibration

■

Software update

■

Error messages

■

Language choice

MIG/MAG welding power source.

Inverter pulsed technology.


MIG/MAG

POWER SOURCES

A

B

T


:

Three-phase input voltage

Primary consumption



Duty cycle at 40 °C


Dimensions

(with trolley and feeder)

Weight at 45% at 100%

PRECISA 420 PH

400 V - 50/60 Hz

44.5 A (60%) - 39 A (100%)

106 V

20 A - 420 A

420 A

350 A

IP 23 S

1150 x 750 x 1500 mm

107 kg

T

O ORDER

:

A

B

C

D

Power source water cooled

Option

Wire feeder TF 420H

Workshop trolley for power source

Pivot stand

(requires wire feeder trolley)

Workshop trolley for wire feeder

RC-JOB remote control

Harnesses

W000273132

W000273133

W000550046

W000550048

W000550050

W000273134

Steel Aluminium

2 m W000055091

5 m W000055092

10 m W000055093

15 m W000055094

W000055095

-

W000055096

W000055097

D

C




■ earth cable,

■ user manual.

■ rollers for wire 0.8 / 1.0 mm,

3-15

3-16

Separate wire feeder installation for MIG/MAG welding. Thyristors technology.


MT 603 SH

The MT 603 S(H) is a synergic thyristor controlled unit for MIG-MAG welding.

Robust and powerful it has been designed to produce high quality welds for the widest range of industrial applications.

The separate wire feeders (air-water cooled) are available with different lengths of harness for all your welding needs.


■

Input voltage: 220-230-240-380-400-415-440 V three-phase.

■

Mode: 2T / 4T welding cycle.

■


■

Perfect starting: possibility to adjust the starting speed.

■

Arc extinction device (stick-out): adjustable with knob.

■

Simple: easy adjustment of the welding parameters with the OPT system function which is a synergic mode with access to pre recorded parameters which optimise welding performance.

■

Flexibility: possibility to modify the welding parameters (in welding too) from the wire feeder or from the remote control when available.

■

Digital display: precise pre-setting of welding thickness or wire speed and optimal reading of welding parameters (A + V).

■

Versatile: for all solid or flux cored wire welding.

■

Powerful: power transformer, choke and rectifier air cooled.

■

Safety: protection class IP 23.

■

Ergonomic: due to its pivoting wire feed unit support (option).

SYNERGIC CONTROL

THYRISTOR TECHNOLOGY

1

2

3

5

4

6

T


:

Wire feeder range

Three-phase input voltage (50/60 Hz)



Voltage regulation

Open-circuit voltage

Welding current

Wire diameter

Duty cycle at 40 °C at 60% at 100%


Dimensions

Weight

MT 603 SH

DV44i - DV44iw

220-230-240-380-400

415-440 V

77.6 A (230 V) - 44.6 A (400 V)

60.1 A (230 V) - 34.5 (400 V)

Continuous adjustement

61 V

40 - 520 A

0.8 - 1.6 mm (2.4 mm FCW)

520 A

370 A

IP 23

680 x 460 x 1200 mm

208 kg

T

O ORDER

:

Power source only W000263736

7

10

9

8

11


■ primary cable 5 m,

■ earth cable 5 m with clamp,

■ gas hose 2 m,


■ user manual.

MIG/MAG

POWER SOURCES

Standards

EN 60974-1

EN 60974-10

2

3

4

1

5

2T / 4T welding cycle.

Crater filler cycle.

Gas selection.

Solid or cored wire selection.

Display for current, thickness and wire speed.

8

9

6

7

10

11

Voltage display.

Selection for the display 5.

Material selection.

Wire diameter selection.

ON and warning lamps.

ON / OFF switch.

Separate wire feeder installation for MIG/MAG welding. Thyristor technology.


MIG/MAG

POWER SOURCES

MT 603 SH

Additional units

T

O ORDER

:

Cooler unit

COOLER II

Liquide for cooling unit

FREEZCOOL 10L

W000302009

W000010167

• For torches

see page 3-19,

3-20 & 3-21

DV44i

(air)

/ DV44iw

(water)

The DV44i(w) wire feeders are compatible with the MT 603 S(W) power source. They are delivered as standard with sheathed cables (different lengths), trolley and spool cover.

Wire feeder for intensive use.

DIAMETER 37 mm


4 ROLLERS

■

Sealed structure: protection of the wire feeding system.

■

Easy to use: synergic and manual adjustment of welding parameters.

■

Comfortable: due to its pivoting wire feed unit support (option) changing the orientation of the feeder making welding easier.

■

Efficient wire feeding: 4 roller plate.

■

Safety: no access to moving parts and protection enclosure IP 23.

■

Simple: feeder with handle for ease of movement.

■

Robust: sheathed cables and torch support.

■

Versatile: for all kinds of solid and flux cored wires up to 2.4 mm.

Standards

EN 60974-5

T

O ORDER

:

Wire feeder

DV 44i D37 (air)

Wire feeder

DV 44iW D37 (water)

A

B

C

Options

Remote control

Pivot support

Slinging ring

5 m

10 m

15 m

5 m

10 m

15 m

W000268844

W000268845

W000268846

W000268847

W000268848

W000268849

W000305112

W000305010

W000305061

Rollers see page 3-18

A

B

C

3-17

3-18

Spare parts for MIG/MAG installations.

MIG/MAG

OPTIONS

1. R

OLLERS FOR WIRE FEEDERS

EASYMIG / MAXISTAR ranges

Roller

0.6 / 0.8 mm

1.0 / 1.2 mm

Steel

W000232110

W000232112

Entry wire guide W000231810

BLUMIG range

Roller

0.6 mm

0.8 mm

1.0 mm

1.2 mm

1.6 mm

Entry wire guide

Intermediate wire guide

Exit wire guide

Steel

W000050096

W000050097

W000050098

W000050099

W000218767

Alu

-

W000050100

W000050101 -

W000050102 W000229621 (1.0 / 1.2 mm)

-

W000233472

W000265883 (1.4 / 1.6 mm)

W000252183

W000269661

Flux cored wire

-

-

PRECISA 201 SG range

Roller

0.6 - 0.8 mm

1.0 - 1.2 mm


Steel

W000352037

W000352036

MT 603 S(H) range


Steel

0.6

0.8

1.0

1.2

1.6

1.0 - 1.2

Alu 1.2 - 1.6

1.6 - 2.4

Flux

1.0 - 1.2

cored 1.2 - 1.6

wire

1.6 - 2.4

W000305150

W000305150

Alu

-

W000270323

W000227907

Roller

W000305125

W000267599

W000267598

W000305126

W000260185

W000260186

W000260187

W000266330

W000266331

Flux cored wire

-

W000227891

Intermediate wire guide

W000305135

Exit wire guide

W000271820

W000271819

W000271821

W000271820

W000271821

ALUKIT

W000255648

W000255649

W000255650

2. W

ELDING TORCHES

EASYMIG / MAXISTAR ranges

Replacement torch

EASYMIG 151

W000264746

EASYMIG 170

W000228236

MAXISTAR / BLUMIG / PRECISA ranges

Torches

Cooling

Duty cycle at 60%

Length

CO

2

Ar + CO

2

3m

4m

5m

WMT2-15 A WMT2-25 A WMT2-36 A WMT2-500 W

Air

180 A

Air

230 A

Air

300 A

Water

500 A (at 100%)

150 A 200 A 270 A 450 A (at 100%)

W000277445 W000277473 W000277482 W000277492

W000277447 W000277474 W000277483 W000277493

W000277475 W000277484 W000277494

Spool Gun SG 150 air cooled - 150 A - 100% - 6 m

Spool Gun SG 300 air cooled - 300 A - 100% - 6 m

W000228491

W000228490

MIG/MAG Torches.

WMT2 range

A complete range of MIG MAG welding torches devised to meet all needs in the field of semi-automatic welding.

•

WMT2-15 A:

For car bodywork, due to its small overall size.

•

WMT2-25 A:

For interlocking, metal and maintenance work.

•

WMT2-36 A:

For sheel metal work, mechanical welding and metal frames.

•

WMT2-500 W / WL:

For heavy duty work requiring water cooling of the torch.

The swan neck is available in two lengths.

The Benefits:

■

Very easy to use

■

Ergonomic handle for perfect grip

T


:

■

Flexibility thanks to the back swivel

■

Wear parts in conformity with EC standards

■

European connector

MIG/MAG

TORCHES

Standards

EN 60974.1

EN 60974.7

TORCHES

Cooling

Duty cycle

WMT2-15 A air

WMT2-25 A air

@ 60%

WMT2-36 A air

Ar + CO

2

Voltage class

CO

2

L 113 V

Steel 0.6 to 1.0 mm Steel 0.8 to 1.2 mm Steel 0.8 to 1.6 mm

Wires used

180 A

150 A

230 A

200 A

300 A

270 A

Gas supply

-

10 to 18 l/min

Alum. 1.0 to 1.2 mm Alum. 1.0 to 1.6 mm

10 to 18 l/min 10 to 18 l/min

Standard delivery with

Contact tube Steel 0.8 mm

Nozzle (diameter) 12.5 mm

Steel 1.0 mm

14.0 mm

Steel 1.2 mm

16.0 mm

Liner

For steel wire

0.6 - 0.8 mm

For steel wire

1.0 - 1.2 mm

For steel wire

1.0 - 1.2 mm

WMT2-500 W / 500 WL* water

@ 100%

500 A

450 A

Steel 0.8 to 2.4 mm

Alum. 1.0 to 2.4 mm

10 to 25 l/min

Steel 1.2 mm

16.5 mm

For steel wire

1.0 - 1.2 mm

Cat. nr

3 m length

4 m length

5 m length

*long swan neck

WMT2-15 A

W000277445

W000277447

-

WMT2-25 A

W000277473

W000277474

W000277475

WMT2-36 A

W000277482

W000277483

W000277484

WMT2-500W

W000277492

W000277493

W000277494

WMT2-500WL*

W000277533

W000277534

W000277535

3-19

WMT2-15 A

Conical nozzle Ø 12.5 mm

W000010786*

Very conical nozzle Ø 10.0 mm

W000010787

Cylindrical nozzle Ø 16.0 mm

W000010788

Wear parts

MIG/MAG torches.

MIG/MAG

TORCHES

Contact-tube support

W000277903

Nozzle spring

W000277448

M6x25 Cu - Ø 0.6 mm contact tube



M6x25 CuCrZr - Ø 0.6 mm contact tube



W000010820

W000010821*

W000010822

W000010823

W000010834

W000010835

WMT2-36 A

M6x28 Contact-tube support

W000010721

M8x28 Contact-tube support

W000010722*

0.6-0.8 - L 3 m helically corrugated steel liner

W000010730*


W000010731*


W000010733


W000010734

Insulating diffuser

W000010780*

High temperature insulating diffuser

W000010781

Ceramic insulating diffuser

W000010782

3-20


W000010794*


W000010795


W000010796









M6x28 - Ø 1.0 mm alu contact tube














W000010826

W000010827

W000010828

W000010829

W000010830

W000010831

W000010832

W000010833

W000010850

W000010851

W000010852

W000010834

W000010835

W000010836*

W000010837

W000010840

W000010841

W000010842

W000010843

W000010853

W000010854

W000010855

*Original torch equipment







1.6 - L 3 m helically corrugated steel liner



1.0-1.2 - L 3 m Teflon liner



1.6 - L 3 m Teflon liner



W000010730

W000010731

W000010732

W000010733*

W000010734*

W000010735*

W000010867

W000010868

W000010869

W000010736

W000010737

W000010738

W000010745

W000010746

W000010747

Wear parts

MIG/MAG torches.

WMT2-25 A


W000010790*


W000010791


W000010792

Contact-tube support

W000010720

Nozzle spring

W000277477



W000010826

W000010827*


W000010828


W000010830


W000010831


W000010832


W000010850


W000010851


W000010730


W000010731


W000010732


W000010733*


W000010734*

WMT2-500 W


W000010735*


W000010736



/ 500 WL

(long swan neck)

W000010737

W000010738

Insulating diffuser

W000010783*

High temperature insulating diffuser

W000010784

Ceramic insulating diffuser

W000010785

Contact-tube support M6x28

W000010723

Contact-tube support M8x28

W000010724*


W000010797*


W000010798


W000010799





























*Original torch equipment

W000010826

W000010827

W000010828

W000010829

W000010830

W000010831

W000010832

W000010833

W000010850

W000010851

W000010852

W000010834

W000010835

W000010836*

W000010837

W000010838

W000010839

W000010840

W000010841

W000010842

W000010843

W000010844

W000010845

W000010853

W000010854

W000010855

W000010856

W000010857



W000010730

W000010731


W000010732


W000010733*


W000010734*


W000010735*

1.6 water - L 3 m helically corrugated steel liner

W000010739


W000010740


W000010741

2.0-2.4 water - L 3 m helically corrugated steel liner

W000010742


W000010743


W000010744


W000010736


W000010737








W000010738

W000010745

W000010746

W000010747

W000010817

W000010818

W000010819

MIG/MAG

TORCHES

3-21

MIG/MAG welding

MIG/MAG welding

MIG/MAG Welding Process

SELF positions:

MIG/MAG: single-phase range

MIG/MAG: three-phase range

PRECISA 420 PH

THE CLASS LEADER

INNOVATION

QUALITY

AT THE

RIGHT PRICE

SAFETY

Compact equipment for MIG/MAG welding.

Transformer technology.

Single-phase input voltage.

PORTABLE FOR

MAINTENANCE

OPERA

TIONS

Compact equipment for MIG/MAG welding.

Transformer technology.

Single-phase (M) or three-phase (T) input voltage.

LIGHT APPLICA

Compact equipment for MIG/MAG welding.

Transformer technology.

Single-phase or three-phase input voltage.

- (single-phase)

- (three-phase)

COMP

FOR INTENSIVE

USE

Compact installations with 2 integrated wire-feeders for semi-automatic welding.

MIG-MAG torches with orientable 360° swan neck.

for BLUMIG AUTOMOTIVE

Equipment with separate wire feeders for MIG/MAG welding. Transformer technology.

Three-phase input voltage.

SEPARA

TE WIRE FEEDER

HEAVY DUTY

Wire feeder with cables for BLUMIG S power sources.

Multi-process MIG/MAG welding power source.

Portable with inverter technology.

Single-phase input voltage.

PORTABLE

MULTI-PROCESS

MIG/MAG welding power source.

Inverter pulsed technology.

Three-phase input voltage.

TOP WELDING RESUL

PRECISA 420 PH

MIG/MAG welding power source.

Inverter pulsed technology.

Three-phase input voltage.

Separate wire feeder installation for MIG/MAG welding. Thyristors technology.

Three-phase input voltage.

SYNERGIC CONTROL

THYRISTOR TECHNOLOGY

Separate wire feeder installation for MIG/MAG welding. Thyristor technology.

Three-phase input voltage.

MT 603 SH

Additional units

(air)

(water)

DIAMETER 37 mm

4 ROLLERS

Spare parts for MIG/MAG installations.

MIG/MAG Torches.

Wear parts

MIG/MAG torches.

Wear parts

MIG/MAG torches.

(long swan neck)

Related manuals

GYS

MIG TORCH GRIP 500A - 5m - STEEL/WATER COOLED (CT &Oslash;1.2mm-M8)

GYS

TORCHE MIG GRIP 500A - 4 M - ASPIRANTE - (TC &Oslash;1.2 mm-M8)

GYS

TORCHE MIG GRIP 250A - 3 M - ASPIRANTE - (TC &Oslash;1 mm-M6)

MIG TORCH GRIP 500A - 5m - STEEL/WATER COOLED (CT Ø1.2mm-M8)

TORCHE MIG GRIP 500A - 4 M - ASPIRANTE - (TC Ø1.2 mm-M8)

TORCHE MIG GRIP 250A - 3 M - ASPIRANTE - (TC Ø1 mm-M6)

TORCHE MIG GRIP 350A - 4 M - ASPIRANTE - (TC Ø1.2 mm-M8)