Kongsberg K-Sync Synchronization unit Installation Manual
ಜಾಹಿರಾತು
ಜಾಹಿರಾತು
INSTALLATION
MANUAL
K-Sync
kongsberg.com/maritime
PUBLIC
KONGSBERG K-Sync
Synchronization system
Installation manual
342741/C
February 2023 © Kongsberg Maritime AS
Document information
• Product : KONGSBERG K-Sync
• Document : Installation manual
• Document part number : 342741
• Revision : C
• Date of issue : 8 February 2023
Copyright
The information contained in this document remains the sole property of Kongsberg
Maritime AS. No part of this document may be copied or reproduced in any form or by any means, and the information contained within it is not to be communicated to a third party, without the prior written consent of Kongsberg Maritime AS.
Warning
The equipment to which this manual applies must only be used for the purpose for which it was designed. Improper use or maintenance may cause damage to the equipment and/or injury to personnel. You must be familiar with the contents of the appropriate manuals before attempting to operate or work on the equipment.
Kongsberg Maritime disclaims any responsibility for damage or injury caused by improper installation, use or maintenance of the equipment.
Disclaimer
Kongsberg Maritime AS endeavours to ensure that all information in this document is correct and fairly stated, but does not accept liability for any errors or omissions.
Support information
If you require maintenance or repair, contact Kongsberg Maritime’s support organisation. You can also contact us using the following address: [email protected]
. If you need information about our other products, visit https://www.kongsberg.com/maritime .
KM Support is also available in the KM-App.
The KM-Support App is available for free in the App Store and Google Play. The use of the KM-Support App is free of charge. The user’s mobile phone provider may charge the costs of the phone call communication to the caller.
Kongsberg Maritime AS www.kongsberg.com
Installation manual
Table of contents
ABOUT THIS MANUAL .............................................................. 5
KONGSBERG K-SYNC ............................................................... 6
PREPARATIONS ..................................................................... 15
INSTALLING THE SOFTWARE................................................. 16
INSTALLING THE SYNCHRONIZATION UNIT .......................... 22
ECHO SOUNDER SIGNAL CHARACTERISTICS ......................... 31
CABLE LAYOUT AND INTERCONNECTIONS............................. 38
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KONGSBERG K-Sync
Determine which signals need to be interfaced and their characteristics ........................44
Connecting the Synchronization Unit to AC mains, ground and Ethernet -
Connecting the Synchronization Unit to DC mains, ground and Ethernet -
Connecing K-Sync I/O module to echo sounders ..................................................58
RJ45 High speed Ethernet cable (1000Base-t).......................................................66
K-Sync interface to EA400 and EA600 interface ..................................................68
K-Sync interface to EA440 and EA640 interface ..................................................70
K-Sync interface to generic RS-232 synchronization input ...................................72
CABLE GLAND PROCEDURE .................................................... 74
CONFIGURATION OF THE K-SYNC APPLICATION ................... 77
TECHNICAL SPECIFICATIONS................................................ 78
DRAWING FILE...................................................................... 81
324131 Synchronization Unit dimensions (19" rack version) - V1.................................82
344459 Synchronization Unit dimensions (Cabinet version) - V1..................................83
110-0010683 Synchronization Unit dimensions (19" rack version) - V2........................84
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About this manual
The purpose of this manual is to present the descriptions and drawings required to install the K-Sync Synchronization system.
Target audience
The manual is intended for technical personnel, such as skilled shipyard workers, electricians, qualified engineers and naval architects. It is assumed that you understand the general principles of marine electronic equipment. You must also be familiar with computer hardware, interface technology and installation of electronic and mechanical products.
We assume that you are familiar with the basic acoustic principles of sound in water.
Online information
For information about the K-Sync and other products from Kongsberg Maritime, see the
KONGSBERG website:
• https://www.kongsberg.com/maritime/
Registered trademarks
Observe the registered trademarks that apply.
Windows ® is a registered trademark of Microsoft Corporation in the United States and other countries.
EM ® is a registered trademark of Kongsberg Maritime AS in Norway and other countries.
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KONGSBERG K-Sync Installation manual
KONGSBERG K-Sync
Topics
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System description
The K-Sync is a compact synchronization system designed to support all types of echo sounders, sonars and other hydroacoustic instruments provided with an external transmission trigger option. The K-Sync Synchronization Unit can control up to 16 hydroacoustic systems.
The K-Sync synchronization system consists of the following main components:
• Synchronization Unit
• Application software
Note
The Synchronization Unit is available in two physical versions; a cabinet version for bulkhead installation, and a 19” rack version.
19" rack version - V1
Cabinet version - V1
19" rack version - V2
The K-Sync synchronization system is controlled from a commercial computer running the K-Sync application software. The software provides the user interface, which allows you to monitor status and transmit trigger schedule, and menus for Settings and Tools for
Diagnostic display .
V1
The computer running the K-Sync application software needs to interface the
Synchronization Unit for the system to initialize. This interface is made using an
Ethernet line. Once the K-Sync system is running, the application software can be closed, and the computer disconnected from the Synchronization Unit. The K-Sync
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Synchronization Unit will then continue to control the transmission of the hydroacoustic systems as a stand-alone unit.
The Synchronization Unit can receive depth data from an echo sounder or another external source. This interface is also made using Ethernet, and an additional network switch is then required. The depth information is used by the K-Sync to establish the trigger sequence for hydroacoustic systems that do not return any "ready to transmit" information.
V2
In the K-Sync V2 it is not necessary to run the software. When you start up the
Synchronization Unit with the on/off button, it will start working with its latest configuration.
The PLC of the K-Sync V2 has two Ethernet ports. One is used to communicate with the computer and the other can be used for depth interface, so no Ethernet switch is required.
Both Ethernet ports are switched, meaning both share the same IP and MAC address.
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System diagram
The system diagram identifies the main components of a basic K-Sync system. Only the main connections between the units are shown. Detailed interface capabilities and power cables are not shown.
The K-Sync synchronization system consists of the Synchronization Unit and a computer.
Figure 1 System diagram
A Synchronization Unit
B Computer
C Hydroacoustic systems (sonars, echo sounders) controlled by the K-Sync
The K-Sync Synchronization Unit can control up to 16 hydroacoustic systems.
Unless otherwise specified in a contract, the computer and the display are not included in the standard delivery from Kongsberg Maritime. These are commercial items that can be purchased locally. A laptop computer can be used if it meets the technical requirements.
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Concept description
The K-Sync synchronization system offers a highly adjustable timing of transmissions
(pinging) when multiple echo sounders, sonars or other hydroacoustic instruments are employed on a vessel.
The K-Sync synchronization system controls and optimizes the timing for each transmission from each hydroacoustic system. This timing ensures that systems that may interfere with each other do not transmit simultaneously, as this could result in acoustic interference and degraded data.
The K-Sync provides flexible control of the transmit scheduling. The trigger schedule can be tailored to the particular type of survey you are about to perform. Any echo sounder, sonar or other hydroacoustic system that has an input for external transmit triggering can be controlled.
The K-Sync schedules the hydroacoustic systems to transmit according to trigger groups.
There is a total of 16 trigger groups. Any number of hydroacoustic systems (or none) can be assigned to a group. Each group is triggered one by one, while the systems assigned to a group are triggered simultaneously. Once it is determined (by reading feedback signals) or estimated (based on input depth and/or your parameter settings) that all the hydroacoustic systems in the current group have completed their transmission cycle, the next group is triggered. All groups are triggered in a circular order. The duration allocated to each group is not fixed and depends on the maximum active period defined for the hydroacoustic systems in that group.
Systems can be taken out of the schedule without changing the group schedule. This is done by simply disabling them. If a group does not contain any available hydroacoustic systems, that group is skipped.
If the "ready to transmit" feedback signal is available from a specific hydroacoustic system, the duration of the active period allocated to the group is set to the time it takes for the signal to become active after the hydroacoustic system has been triggered.
If the transmitting feedback signal is available, the K-Sync will automatically check that a transmit occurred after each trigger. If the hydroacoustic system fails to transmit three times in a row, it is assumed that it has been turned off. It is then taken out of the schedule.
Ready to transmit signal is ignored when Calculated and Fixed Period are used in runtime settings, but transmitting signal is taken into account.
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Main system units
Topics
Synchronization Unit description, page 11
Synchronization Unit description
The Synchronization Unit consists of a programmable logic controller (PLC) and other electronic circuitry that provide the synchronized trigger signals.
The Synchronization Unit is available in two different versions, based on different versions of the programmable logic controller (PLC) inside. The functionality of the two versions are the same, but the power requirements and dimensions are different.
The K-Sync Synchronization Unit can control up to 16 hydroacoustic systems.
Related topics
Synchronization Unit description for installation, page 23
Computer description
The K-Sync synchronization system is controlled from a commercial computer running the K-Sync application software.
The software provides the user interface, which allows you to monitor status and transmit trigger schedule, and menus for Settings and Tools for Diagnostic display .
Unless otherwise specified in a contract, the computer and the display are not included in the standard delivery from Kongsberg Maritime. These are commercial items that can be purchased locally. A laptop computer can be used if it meets the technical requirements.
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KONGSBERG K-Sync Installation manual
Scope of supply
The main units you need are provided with the standard delivery.
Note
Spare parts and additional services provided by Kongsberg Maritime are not listed. For a list of spare parts and services, refer to the contract and/or the order confirmation.
Basic items provided with a standard delivery
Table 1 19" rack version V1
Item
4 channels
8 channels
12 channels
16 channels
Table 2 Cabinet version V1
Part number
322402
365578
365582
365588
Item
4 channels
8 channels
12 channels
Table 3 19" rack version V2
Item
4 channels
8 channels
12 channels
16 channels
Part number
322405
407254
407256
Part number
110-0013983
110-0014277
110-0014873
110-0014876
In the box
Synchronization Unit
Software
Power cable
In the box
Synchronization Unit
Software
Power cable
In the box
Synchronization Unit
Software
AC/DC Power supply
Operational software
Operational software is provided on a suitable media. If the computer is purchased from
Kongsberg Maritime, the operational software is pre-installed and ready for use.
End-user documentation
End-user documentation is provided on digital formats.
All documentation related to operation and installation can be downloaded from https://www.kongsberg.com/maritime/
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Network security
If a K-Sync system is connected to a local area network, data security is important.
Equipment manufactured by Kongsberg Maritime is frequently connected to the vessel's local area network (LAN). When you connect a computer to a local area network you will always expose the data on that computer. All other computers connected to the same network may be able to access your data. Several threats may immediately occur:
• Remote computers can read the data.
• Remote computers can change the data.
• Remote computers can change the behavior of the computer, for example by installing unwanted software.
Usually, two parameters are used to define the threat level:
1 The likelihood that any remote computer will do any of the above.
2 The damage done if a remote computer succeeds doing this.
Kongsberg Maritime has no information regarding the complete system installation on any vessel. Systems provided by Kongsberg Maritime are regarded as stand-alone offline systems. They are stand-alone even though they may be connected to a network for sensor interfaces and/or data distribution.
Note
No network safety applications are installed on Kongsberg Maritime computers. The computers are therefore not protected against viruses, malware or unintentional access by external users.
Securing the K-Sync system itself has no meaning unless there is a policy in place that secures all computers in the network. This policy must include physical access by trained and trusted users. The customer/end user of the K-Sync system will always be in charge of defining and implementing a security, policy and providing the relevant network security applications.
Note
Kongsberg Maritime will not accept any responsibility for errors and/or damages caused by unauthorized use of or access to the K-Sync system.
If you wish to connect the K-Sync system to the ship's local area network, you must implement the same security mechanisms on the K-Sync computer(s) as for the rest of the network. This is a task for the network responsible person on board. Some key elements here must be:
• The same anti-virus protection on all computers, including routines for updating this protection.
• The same settings for the firewall on all computers.
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• Controlled physical access to computers on the network.
• Trusted and trained operators.
• Log-in access mechanisms.
• Same policy for attaching peripheral equipment to the computers (USB devices, hard drives etc).
• Installation of programs on any computer in the network, verification that each program is authentic.
• Definition of which programs are allowed to run on each computer.
• Logging mechanism of computer activity, and inspection of these logs.
How to define and implement these rules depends on each end user's network system configuration, which again must be a result of the policies and threat levels the end user has defined for the complete installation. For some products the network consists of only processor units and/or work stations, transceivers and a few sensors. On other vessels, larger computer systems can be installed to include numerous products and data systems.
There must be one responsible person for the security of the system, large or small.
Support information
Should you need technical support for your K-Sync system you must contact a
Kongsberg Maritime office. A list of all our offices is available on our website. You can also contact our main support office in Norway.
A 24 hour telephone support service may also be available depending on your Service
Level Agreement.
• Company name : Kongsberg Maritime AS
• Address : Strandpromenaden 50, 3183 Horten, Norway
• Website : https://www.kongsberg.com/maritime/
• Email address : [email protected]
KM Support is also available in the KM-App.
The KM-Support App is available for free in the App Store and Google Play. The use of the KM-Support App is free of charge. The user’s mobile phone provider may charge the costs of the phone call communication to the caller.
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Preparations
Topics
Tools, equipment and consumables required for installation, page 15
Personnel qualifications, page 15
Tools, equipment and consumables required for installation
To install the K-Sync system, all necessary tools and equipment for mechanical work, cabinet installation and electrical wiring must be available.
It is not practical to provide a detailed list of all necessary tools and equipment. You must be equipped with a standard set of tools. This tool set must comprise the normal tools for electronic and electromechanical tasks. This includes different screwdriver types, pliers, spanners, a cable stripper, a soldering iron, etc. Each tool must be provided in various sizes. We recommend that all tools are demagnetized to protect your equipment.
Note
If you need specific consumables, or if special tools and/or test instruments are required, these are identified in the relevant procedure(s).
Personnel qualifications
The installation of the K-Sync system is a demanding task.
Electrical connections can only be made by skilled personnel (ship electricians, technicians or engineers).
As a minimum, a technician trained for or experienced with electronic or electric installation work.
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Installing the software
Topics
Installing the K-Sync application software, page 18
Configuring the network address - Synchronization Unit V1, page 19
Configuring the network address - Synchronization Unit V2, page 21
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Read this first
Caution
Always power up the Synchronization Unit before other echo sounders are turned on to avoid accidental pinging. Trigger outputs are undefined during power-up (first 20 seconds) and signal levels could potentially be interpreted as trigger pulse by the echo sounders until signal levels have settled.
Tip
Read through all the instructions before doing the installation.
Taking the time to do necessary preparation before you start installation will greatly aid in assuring a smooth setup of hardware and software.
Note
The K-Sync application may be run on a portable PC for configuration only, or you may run the K-Sync application from a permanently installed Workstation that can be used both for start-up configuration and for monitoring.
Main installation steps
1 Install the K-Sync application software on designated workstation
2 Install the K-Sync cabinet and perform the system cabling
3 Perform the start-up and configuration of the K-Sync software
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Installing the K-Sync application software
Set up of Workstation includes configuration of the network card and installing the
K-Sync application software.
Prerequisites
The Workstation must be set up with an address in the 157.237.60.xxx (255.255.240.0) subnet.
The Synchronization Unit IP address is 157.237.60.169
.
Note
If you can’t contact the Synchronization Unit you may have to change the IP address of your local computer to 157.237.60.160
Context
Note
The K-Sync application may be run on a portable PC for configuration only, or you may run the K-Sync application from a permanently installed Workstation PC that can be used both for start-up configuration and for monitoring.
Procedure
1 Turn on the computer.
2 Insert the software media.
3 Use a file manager application on the computer to access the software files.
4 Run setup.exe
from the K-Sync installation media
5 Follow the system messages.
a Click Next to select installation directory b Read and accept the licence agreement and then click Next c Click Next to start installation d Click Finish when the installation is completed
Restart the computer to finalize the installation
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Configuring the network address -
Synchronization Unit V1
Description on how to change the network address of the Synchronization Unit.
Prerequisites
• This procedure assumes that the subnet for the network interface is the same as the existing configuration of the Synchronization Unit (otherwise you will not be able to connect to it).
• The K-Sync must be turned on.
• The computer must be set up with an address in the 157.237.60.xxx (255.255.240.0) subnet.
• The Synchronization Unit IP address is 157.237.60.169
.
Note
If you can’t contact the Synchronization Unit you may have to change the IP address of your local computer to 157.237.60.160
Procedure
1 Close K-Sync Application, if running.
2 Via Windows Start menu navigate to Kongsberg Maritime , click Upgrade
Synchronization Unit .
3 When the Upgrade Unit application has started, click Search under Select
Synchronization Unit .
4 Select the Synchronization Unit from drop down.
5 Click Reconfigure IP
If need for reconfigure the subnet, it is recommended to add this subnet to the
Windows configuration now for the network interface so that the application can still access the Synchronization Unit after the reconfiguration is complete. Note that it is possible to configure multiple subnets for a single network interface.
6 Edit IP address and subnet.
7 Click Apply .
8 After a couple of minutes the operation should provide a confirmation that the reconfiguration succeeded.
9 Exit Installation and Upgrade Utility .
10 Reset the IP-address and subnet on the application PC if needed.
11 Open the K-Sync Application and reconfigure the K-Sync Application System
Settings a Open K-Sync Application
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KONGSBERG K-Sync Installation manual b Select Settings and System Settings c Configure the Synchronization Unit IP address to match the new IP address of theSynchronization Unit.
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Configuring the network address -
Synchronization Unit V2
Description on how to change the network address of the Synchronization Unit.
Prerequisites
• This procedure assumes that the subnet for the network interface is the same as the existing configuration of the Synchronization Unit (otherwise you will not be able to connect to it).
• The K-Sync must be turned on.
• The computer must be set up with an address in the 157.237.60.xxx (255.255.0.0) subnet.
• The Synchronization Unit IP address is 157.237.60.169
.
Note
If you can’t contact the Synchronization Unit you may have to change the IP address of your local computer to 157.237.60.160
Procedure
1 Open the K-Sync Application and reconfigure the K-Sync Application System
Settings.
a Open the K-Sync Application.
b Select Settings and System Settings.
c Configure the Synchroniztion Unit IP address to the desired one.
2 Close the K-Sync Application.
3 Open the web browser on the computer and write the IP of the PLC 157.237.60.169
4 When the PLC website shows up, select Easy Configuration in the lower left corner.
Use username simrad and password: simradkm to access the PLC.
5 In the PLC website, select Network in the Configuration menu on the left side of the window.
You can see the current IP address in the Status column.
6 Enter the new IP address in the column Configuration .
7 Select Apply and reboot .
After a couple of minutes, the PLC will start again with the new IP address.
8 Edit the IP address and subnet in the network interface of the computer so the computer can have access to the new IP address of the PLC.
Result
When you open the K-Sync application it should start working with the new configuration.
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Installing the
Synchronization Unit
Topics
Synchronization Unit description for installation, page 23
Installing the rack mounted version, page 24
Installing the cabinet version, page 27
Syncronization Unit V1 main parts, page 28
Syncronization Unit V2 main parts, page 29
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Installing the Synchronization Unit
Synchronization Unit description for installation
The Synchronization Unit consists of a programmable logic controller (PLC) and other electronic circuitry that provide the synchronized trigger signals.
The Synchronization Unit is available in two different versions, based on different versions of the programmable logic controller (PLC) inside. The functionality of the two versions are the same, but the power requirements and dimensions are different.
The K-Sync Synchronization Unit can control up to 16 hydroacoustic systems.
Version 1 (V1)
• 19" rack version 4U / Cabinet version
• Voltage requirement: 110 to 240 VAC
• PLC: NI sbRIO-9603 (Compact RIO Single-Board Controller)
Version 2 (V2)
• 19" rack version 3U
• Voltage requirement: 10 - 32 VDC
• PLC: Phoenix AXC F 2152
Related topics
Syncronization Unit V2 main parts, page 29
Syncronization Unit V1 main parts, page 28
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Installing the rack mounted version
The Synchronization Unit is designed to be mounted in a 19-inch rack.
Prerequisites
You must be equipped with a standard set of tools. This tool set must comprise the normal tools for electronic and electromechanical tasks. This includes different screwdriver types, pliers, spanners, a cable stripper, a soldering iron, etc. Each tool must be provided in various sizes. We recommend that all tools are demagnetized to protect your equipment. Depending on the tasks at hand, additional tools may be required.
Context
The rack mounted Synchronization Unit is easily mounted inside a 19” rack. It should be mounted with sufficient cable slack to allow for lifting the unit out of the rack without disconnecting the cables. Make sure that adequate ventilation is available to avoid overheating. Make sure that the installation method allows for the physical vibration, movements and forces normally experienced on a vessel.
It is adviced to mount the rack version using sliding drawer. It will make access for servicing the unit easy, and it will support its weight.
Procedure
1 Prepare the location and the necessary tools.
2 Observe the installation requirements.
To allow future maintenance, you must mount the unit with its cables and connectors available for easy access. Mount the unit with sufficient cable slack to allow for lifting the unit out of the rack without disconnecting the cables.
3 Make sure that the chosen location meets the installation requirements.
4 Attach the rack unit to the sliding rail or sliding drawer.
5 Slide the Unit on the sliding rails or sliding drawer to its outer position.
6 Open the unit.
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Installing the Synchronization Unit
a Version 1 (V1)
Unscrew four screws ( A ) on each side of the rack unit. Unscrew four thumb screws ( B ) in front
Unscrew three screws ( C ) on the back side of the rack unit.
b Version 2 (V2)
Unscrew two screws ( A ) on top of the rack unit.
7 Lift the top cover off the rack unit.
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Result
The unit is now ready for connection of the cables.
Related topics
324131 Synchronization Unit dimensions (19" rack version) - V1, page 82
110-0010683 Synchronization Unit dimensions (19" rack version) - V2, page 84
Installing the K-Sync cables, page 52
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Installing the Synchronization Unit
Installing the cabinet version
The cabinet is designed for installation in a technical room or a sheltered environment.
Make sure that the location offers ample space around the cabinet to allow for cables, maintenance and parts replacement.
Prerequisites
You must be equipped with a standard set of tools. This tool set must comprise the normal tools for electronic and electromechanical tasks. This includes different screwdriver types, pliers, spanners, a cable stripper, a soldering iron, etc. Each tool must be provided in various sizes. We recommend that all tools are demagnetized to protect your equipment. Depending on the tasks at hand, additional tools may be required.
Context
Make sure that the installation method allows for the physical vibration, movements and forces normally experienced on a vessel. Make sure that adequate ventilation is available to avoid overheating.
Note
Make sure that sufficient space is provided around the unit to allow the unit’s doors to open fully. Avoid installing the cabinet in locations with heavy vibrations.
Procedure
1 Find a suitable location for the cabinet.
2 Observe the installation requirements.
To allow future maintenance, you must mount the unit with its cables and connectors available for easy access.
3 Open the cabinet door.
4 Mount the cabinet on the bulkhead.
Result
The unit is now ready for connection of the cables.
Related topics
344459 Synchronization Unit dimensions (Cabinet version) - V1, page 83
Installing the K-Sync cables, page 52
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Syncronization Unit V1 main parts
The main parts of the Synchronization Unit include three power supplies, the programmable logic controller (PLC) with its associated devices, as well as the terminal board.
C
D
E
A
B
I
H
F
G
Power supply module (+5 VDC)
Power supply module (+12 VDC)
PLC (Programmable logic controller)
Circuit breaker
I/O module 1
I/O module 2
I/O module 3
I/O module 4
EMI filter
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Installing the Synchronization Unit
Syncronization Unit V2 main parts
The main parts of the Synchronization Unit include three power supplies, the programmable logic controller (PLC) with its associated devices, as well as the terminal board.
E
F
I
J
G
H
A
B
C
D
Circuit breaker (24 VDC input)
Power supply module (+5 VDC)
Power supply module (+12 VDC)
EMI filter
Power supply module (+24 VDC)
PLC (Programmable logic controller)
Analogue I/O module (PLC)
Digital I/O module (PLC)
I/O module 1
I/O module 2
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K
L
M
I/O module 3
I/O module 4
Solid-state relay module
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Echo Sounder Signal characteristics
Echo Sounder Signal characteristics
This chapter describes the definitions and characteristics of the signals that are used in the K-Sync system.
Topics
Signal naming conventions, page 32
K-Sync Signal Interface, page 32
Logic states and their corresponding voltage levels, page 34
Signals timing specification, page 36
I/O module configuration, page 37
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Signal naming conventions
Manufacturers use several names to denote the various signals. The first column in the table below shows the signal name that has been adopted for the K-Sync application.
The second column shows the typical names used for the corresponding signal of the sonar. These are names used by the Kongsberg echo sounders
Table 4 Signal naming convention
K-sync signal
Ready to transmit (RTT)
Transmitting
Trigger
Connects to Direction
Sync out or
Ready to
Send (RTS)
Trig out
Sync in or
CTS
To K-sync
Description
Signal is active when sonar is ready to transmit; inactive while the echo sounder is transmitting, receiving or processing samples. Signal may also go inactive whenever pinging for the particular echo sounder is turned off, which will be properly interpreted by K-Sync.
To K-sync Signal is active (by default) for the duration of the transmit pulse.
From K-sync Signal causes sonar to ping.
RTT - Ready to transmit
RTS - Ready to send
CTS - Clear to send
K-Sync Signal Interface
K-Sync controls pinging and receives status from the echo sounders via the signal interface and provides one output and two inputs for each echo sounder:
• Trigger output: tells the echo sounder when to transmit/ping
• Ready to transmit (RTT) input: communicates when the echo sounder is ready for next trigger
• Transmitting input: tells the Synchronization Unit when the echo sounder has started and is in the process of transmitting
Feedback signals from the echo sounder
Feedback signals are not required but will be used when available. If feedback signals are not available, the Synchronization Unit can estimate the waiting period required for the echo sounder to become ready.
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Echo Sounder Signal characteristics
The feedback signals communicate whether an echo sounder is ready to be triggered, and if transmit occurred.
When the Ready To Transmit signal is active, the Synchronization Unit can trigger the echo sounder. Once the ping cycle starts, it is required that the signal go inactive. Once ping cycle is complete and echo sounder is ready again, the signal must once again become active. It also works well if echo sounders keep this signal inactive when they are not configured for external pinging as they will instantly be placed into standby mode.
The Transmitting signal goes active at the instant when the transmit pulse starts. It is not required that the pulse length of this signal is the same as the transmit pulse itself.
If the signal is available, the trigger display will show a red pulse whenever the echo sounder transmits. Even if the echo sounder is not controlled by the Synchronization
Unit, a red pulse will appear whenever the transmitting signal is set by echo sounder.
Note
The red visualization of the pulse is not identical to the actual pulse.
If an echo sounder fails to transmit three times in a row upon being triggered, the echo sounder will assume that the echo sounder is no longer available. The echo sounder is assumed to not be responding if it has not transmitted within 512 ms of trigger. In this case it will be put into standby and the system will not be triggered by the Synchronization Unit until the operator disables and re-enables the system in echo sounder status.
If an echo sounder fails to transmit three times in a row upon being triggered, the echo sounder will assume that the echo sounder is no longer available. The echo sounder is assumed to not be responding. In this case it will be put into standby and the system will not be triggered by the Synchronization Unit until the operator disables and re-enables the system in echo sounder status.
Trigger output to the echo sounder
The trigger output is a pulse generated by the Synchronization Unit to signal the echo sounder to ping. The pulse width can be specified in 1 ms increments.
Note
There are wide differences among echo sounders in their implementation of the signal interface. Consult the product manual for the individual systems for specific information on timing and signal specification.
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Logic states and their corresponding voltage levels
Note
In this manual Signal active refers to a particular voltage level which is present for a specific state, but does not imply whether this voltage is negative, 0 or positive. Using this generic terminology avoids confusion. For example, RS-232 signals that are between
-12 and -3 V is considered a logic "high" and +3 to +12 V is considered a logic "low."
To configure K-Sync you must specify whether the input/output is active high or active low. See table below for the actual voltage levels associated with this setting. The level also depends on whether the input has been configured for TTL or RS-232 from the factory.
Table 5 Logic states, voltage levels
Signal type
TTL
RS232 *
Logic state
Inactive
Active
Inactive
Active
Active low
+5V
0V
<-3V (-12V)
>+3V (+12V)
Active high
0V
+5V
>+3V (+12V)
<-3V (-12V)
* For trigger outputs the RS232 levels are either +12V or -12V.
To illustrate, if the manufacturer specifies that the ready to transmit signal is TTL and active when voltage is +5V, then from the table above, the signal active should be configured as active high. Likewise, an RS-232 signal that is specified to be active when voltage is > + 3V should be configured as active low (as RS-232 signals are inverted internally).
RS-232 and TTL signal active
• Ready to transmit:
– RS-232; if negative voltage (-12V to -3V) denotes active, then the signal is active high.
– TTL; if +5V denotes active, then the signal is active high.
• Transmitting:
– RS-232; if negative voltage (-12V to -3V) denotes active, then the signal is active high.
– TTL; if +5V denotes active, then the signal is active high.
• Trigger:
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– RS-232; if positive voltage (+3V to +12V) to negative voltage (-12V to -3V) causes transmit, then the trigger active level is high (trigger on rising edge).
– TTL; if 0 to +5V causes transmit, then the trigger active level is high (trigger on rising edge).
The following applies if the echo sounder provides Ready to transmit as well as
Transmitting signals:
Figure 2 Signal timing scheme
1 Echo sounder is ready to transmit.
Ready to transmit (RTT) signal is active.
2 K-Sync triggers echo sounder.
Trigger pulse is generated.
3 Echo sounder acknowledges the transmit.
Transmitting goes high.
Transmit is indicated in the trigger plot by the grey spike.
4 Ping delay, i.e. time from trigger to actual transmit.
5 Pulse width of trigger pulse generated by K-Sync.
6 Ready to transmit (RTT) goes high again, i.e. the ping cycle is complete.
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The state plot turns dark again.
7 The ping cycle.
For echo sounders that do not have a transmitting signal, the Synchronization Unit will not be able to verify that the transmit occurred. Likewise, if the ready to transmit is not provided, the Synchronization Unit will determine when the ping cycle is complete based on the runtime settings in the K-Sync Application, i.e. calculated or fixed period is selected.
Signals timing specification
Some of the timing and signal specifications with respect to the Synchronization Unit are listed below.
Synchronization Unit V1 and V2 has different specifications.
Table 6 Signals timing specification
Trigger display resolution
(horizontal)
Trigger display width
Max. trigger groups
Signal latency (feedback signal to trigger output)
Timing resolution of synchronization (calculated or fixed trigger mode)
V1
50 ms
10, 30 or 60 seconds
16
40 μs
4 ms
Available signal inputs
Max systems/trigger outputs
Supported signal levels (inputs and outputs)
12, 24, 36 or 48 *
4, 8, 12 or 16 *
TTL and RS-232
Supported depth datagram input • Kongsberg EM: D, X, and E
• Kongsberg EA 500
• NMEA: DPT and DBS
V2
1, 2, 6 or 12 ms **
5, 10, 30 or 60 seconds
35 μs
1 ms
8, 16, 24 or 32 *
4, 8, 12 or 16 *
TTL and RS-232
• Kongsberg EM: D, X, and E
• Kongsberg EA 500
• NMEA: DPT and DBS
* Depending on delivered configuration (4, 8, 12 or 16 systems).
** Depending on the Trigger Display width.
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I/O module configuration
The echo sounders can be connected to the I/O modules in any order. The modules configure how the voltage levels are to be interpreted; while the K-Sync Application handles the remaining signal properties and assignments.
Tip
The terminal ID (module and pin number) can be assigned to one or more echo sounders in the software (thus it is possible to use one feedback signal for several systems in special applications).
Tip
It is important to be methodical during installation as there are several steps that needs to be performed and each step needs to be done right for the system to function as a whole. The approach that should be followed is to configure one system at a time then move on to the next. Check your assumptions along the way!
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Cable layout and interconnections
Topics
Echo sounder trigger interface overview, page 42
Determine which signals need to be interfaced and their characteristics, page 44
Techniques for determine signal properties, page 46
I/O module, adjusting, page 49
Installing the K-Sync cables, page 52
Cable drawings and specifications, page 61
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Cable layout and interconnections
Read this first
Detailed information about relevant cable specifications, termination and connectors is provided.
Each drawing provides additional information, and may, when applicable, include minimum specifications, connector terminations and the required number of cores.
Drawings are generally not provided for standard commercial cables. Cables fall into three categories.
1 System cables : System cables are provided by Kongsberg Maritime as a part of the delivery.
2 Shipyard cables : Shipyard cables must be provided by the shipyard doing the installation, or the shipowner. The cables must meet the minimum specifications provided in this publication.
3 Commercial cables : Commercial cables may be provided by Kongsberg Maritime as a part of the delivery. The cables may also be included with third party items that are used with the K-Sync system.
All electric installations and corresponding wiring must be in accordance with the vessel's national registry and corresponding maritime authority and/or classification society.
Note
It is very important that all cables are properly installed and correctly terminated.
Observe the relevant regulations and work standards. Always leave enough cable slack close to system units and cabinets to allow for maintenance.
Only skilled and authorized personnel can install the K-Sync cables.
Kongsberg Maritime accepts no responsibility for damage to the system, or reduced operational performance, when this is caused by improper wiring.
Before you install or maintain the system cables, make sure that the AC mains circuit breaker for K-Sync and all system involved are disconnected.
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Cable plan
The cable plans shows the Synchronization Unit with the computer and an optional
Ethernet switch.
A Display
B Computer
C Ethernet switch (Optional)
D Synchronization Unit
The Ethernet cable between the Synchronization Unit and the computer can either be connected directly between the two units, or via an Ethernet switch.
The Ethernet switch is used if you wish to import depth data to Version 1 of the
Synchronization Unit. Version 2 of the Synchronization Unit has two Ethernet ports and no Ehernet switch is required.
Note
The computer is not a standard part of the delivery. The display is not a standard part of the delivery.
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List of cables
A set of cables is required to connect the Synchronization Unit to the power source and vessel ground. Additional cables are required to connect the Synchronization Unit to the echo sounders that need to be synchronized.
C5
C6
C7
Cable
C1
C2
C3
(C4)
C8
(C9)
C10
C11
C12
C13–14
C15n
Type
AC Power cable
AC Power cable
From/To Minimum requirements
From display to AC power outlet 2 x 1.5 mm 2 + 1.5 mm 2 Ground
From computer to AC power outlet
2 x 1.5 mm 2 + 1.5 mm 2 Ground
Power cable
AC Power cable
From Synchronization Unit to
AC power outlet
From Synchronization Unit to
DC power outlet
2 x 1.5 mm
2 x 1.5 mm
2
2
+ 1.5 mm
+ 1.5 mm
2
2
Ground
Ground
V1 of the Synchronization Unit requires AC power supply. V2 of the Synchronization Unit requires DC power supply.
From Ethernet switch to AC power outlet (Optional)
2 x 1.5 mm 2 + 1.5 mm 2 Ground
The power cable on the Ethernet switch may comprise a separate power supply.
Not used
Ground cable
Ground cable
From computer to vessel ground
From Synchronization Unit to vessel ground
1 x 6 mm 2
1 x 6 mm 2
Ethernet cable From computer to
Synchronization Unit
Cat 5e STP (Shielded Twisted Pair)
The Ethernet cable between the Synchronization Unit and the computer can either be connected directly between the two units, or via an Ethernet switch. The Ethernet switch is used if you wish to import depth data to the K-Sync.
Ethernet cable From the Ethernet switch to the local area network (LAN)
(Optional)
Cat 5e STP (Shielded Twisted Pair)
Video cable From computer to display
This is a commercial cable. The display cable is often physically attached to the display, and terminated in the “computer end” with a male connector. If the cable is not attached, it is normally provided with the display.
Computer cable From computer to keyboard
Computer cable From computer to mouse (or other pointing device)
Not used
Control cable Communication with external hydroacoustic systems
See installation manual of the hydroacoustic sensor system installed
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Echo sounder trigger interface overview
The input current must be approximately 10 mA.
Table column definitions
Ready to transmit - Signal Active
This column specifies the output signal from the sensor when the sensor is ready to start the transmit sequence. The signal can either be defined as RS-232 or TTL, and as an active high or low signal.
Transmitting – Signal Active
This column specifies the output signal from the sensor when the sensor is active, meaning it's either transmitting or receiving data. The signal can either be defined as
RS-232 or TTL, and as an active high or low signal.
Signal setting – Signal Active
This column specifies the input signal to the sensor that will start the transmit sequence of the sensor. The signal can either be defined as RS-232 or TTL, and as an active high or low signal.
Pulse properties
These settings define the output pulse from K-Sync. The trigger condition selects between rising and falling edge, the pulse length sets the duration of the output pulse.
RS-232 logical level
Follow the sensor specification and use the following table to determine if the RS-232 signal should be set to Active High or Active Low.
Sensor triggers on logical high
Sensor triggers on logical low
Select Active High
Select Active Low
Falling Edge
Rising Edge
See table below to find which entry to select in the K-Sync Installation settings for different types of Kongsberg equipment.
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Table 7 Trigger interface overview (KM)
Make and model
Processing
Unit (1)
SBP 27/29
Inputs from echo sounder
Ready to transmit -
Signal Active
Transmitting -
Signal Active
TTL,
Active High
TTL,
Active High
TTL,
Active Low
TTL,
Active Low
TTL,
Active Low
TTL,
Active High
Trigger output to echo sounder
Pulse properties
Signal setting -
Signal active
Trigger condition
Pulse length
Rising Edge < 10 ms TTL,
Logical High
TTL,
Logical High
Rising Edge < 10 ms
TTL,
Logical High
Rising Edge N/A WBT
Auxillary output (2)
Topas
SX90, ME70,
MS70, EK60,
EK80 (3)
EA640/660
EM 122/302/7
10/710 MKII
EA400/600
SBP
120/300/300
MKII
EM 3002
TTL,
Active Low
RS-232,
Active High
RS-232,
Active High
RS-232,
Active High
No RTT available
RS-232,
Active Low
RS-232,
Active Low
TTL,
Active High
RS-232,
Active High
RS-232,
Active High
TTL,
Active Low
TTL,
Active Low
TTL,
Active Low
TTL,
Active Low
TTL,
Active Low
RS-232,
Active High
RS-232,
Active High
RS-232,
Active High
TTL,
Active High
TTL,
Active Low
RS-232,
Active High
Rising Edge
Falling Edge
Falling Edge
Falling Edge
Rising Edge
Rising Edge
Falling Edge
< 30 ms
< 10 ms
< 10 ms
< 50 ms
< 50 ms
< 50 ms
< 10 ms
(1) Supports all models of EM 2040, EM 712, EM 304 and EM 124
(2) Supports all models of EA 640, EA 660 and EK 80
(3) Sync I/O from PC/Workstation using serial DB9 interface.
Ready to transmit timeout
The timeout is set in seconds and determines how long the system should wait for a
“Ready to transmit” signal before timing out and disabling the sonar in question. The value entered here would therefor need to be different depending on the operational depth and the swath width of the system in question.
For example, an EM 124 system operating at 4000m depth is expected to have a swath width of 144 degrees, and so it has a total slant range of approximately 12.900m.
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Assuming an average sound velocity of about 1450 m/s through the water column, the total return trip travel time of a single ping is about 18 seconds. So after about 18 seconds,
“Ready to transmit” signal would normally become available again. Entering an exact return trip value is not recommended. For any one sonar and system there may be other factors like system latency that will effect the ping cycle of the systems. Make sure to test the calculations with the sonar in question to confirm that the system has the expected ping rate vs depth. Then enter a value that reflects the maximum slant range expected for the survey and then add some seconds to allow for delays and changes in topography.
Why does the system disable the sonar?
Disabling the sonar removes it from the trigger schedule and thus stops it from hindering the triggering of the groups after it in the trigger group schedule.
Determine which signals need to be interfaced and their characteristics
Context
Note
The echo sounders must be powerless during cable connection.
Multiple hydroacoustic systems operating simultaneously on the same vessel may cause interference. In order to minimize this interference, the Synchronization Unit system can be used. All echo sounders that will be synchronized are required to have at least a trigger input signals in order to be controlled by K-Sync.
TTL and RS-232 level signals are supported. Other signal levels are not yet supported.
Procedure
1 Use the information available in the manufacturer’s product documentation to complete the table below. This information is required for connecting the cables to the K-Sync I/O modules and for configuration of the software. Items that are uncertain should be left blank.
Refer to Logic states and their corresponding voltage levels for definitions.
A copy of the table below has been completed for the Kongsberg echo sounders.
Refer to
Table 7 Trigger interface overview (KM), page 43
2 Keep a copy of the table with the final setup with the ship’s records for future reference. Refer to
Signal interface overview, page 45
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Signal interface overview
Complete the table for syncronization setup configuration. The setting configuration is saved. A backup can be saved by File and Backup config files
Table 8 Signal interface table
14
15
16
10
11
12
13
7
8
5
6
9
3
4
1
2
I/O
Module no.
Make and model
Inputs from echo sounder
Ready to transmit -
Signal Active
Transmitting -
Signal Active
Trigger output to echo sounder
Signal setting -
Signal active
Trigger
Pulse properties
Pulse length condition
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Techniques for determine signal properties
Note
This step only needs to be performed for echo sounders where the signal properties are not fully specified.
The signal characteristics of the trigger and the feedback signals can be determined manually if not known. The information gathered during this step should be filled into the Table Signal Overview
Signal interface overview, page 45
The length of the trigger cable affects the signal strength.
Use an oscilloscope for signal determination.
Prerequisites:
1 Open the K-Sync Application Settings
→
Installation
→
Installation Settings dialog and click Manage Installed systems . Check the checkbox for the echo sounder you want to configure and uncheck all other echo sounders.
If the echo sounder you want to configure is not available, see document 342435 -
K-Sync Operator Manual for echo sounder setup instructions.
2 Verify that the signals to be configured have been set up with the correct terminal
ID in the K-Sync Application Installation Settings dialog.
3 Enable the echo sounder being configured in the K-Sync application.
That is, the Enabled checkboxes in the Echo Sounder States area of the application window should all be unchecked, except for the particular echo sounder being configured.
4 Make sure that the hydro acoustic sensor that needs to be configured is assigned to at least one trigger group .
In the main application window, under Trigger group schedule , click Configure to assign the hydro acoustic sensor to a Trigger group .
5 The signal type (RS-232/TTL) must be set correctly for each core connection to the
I/O module.
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Signal LEDs on I/O modules
LEDs on the I/O modules will be used for debugging in this section.
There are 4 LEDs that indicate the signal level for trigger and feedback signals, and this is the location:
Note
When the LED is flashing it will clearly be visible as long as the pulse length of the signal is at least 10 ms.
Top row
Bottom row
Ready to transmit (in)
Not used
Trigger (out)
Transmitting (in)
Determining signal properties of Trigger
1 Verify that the echo sounder is powered on and that the echo sounder software is set up and is prepared for external trigger.
2 Open the K-Sync application.
3 Go to Settings
→
Installation
→
Installation Settings and set Pulse length to 500 ms in the Trigger output to echo sounder dialogue box.
4 In Inputs from echo sounder (feedback signals) , check off the Signals is available for Ready to transmit and Transmitting .
5 Configure Settings
→
Runtime Settings to use Trigger mode = Fixed period . And set
Fixed period to 1000 ms.
6 Observe the top-right of the four LEDs, the Trigger (out) .
Determine whether the echo sounder pings when the LED turns on or when it turns off (listen for ping if audible).
If the echo sounder provides a transmitting signal (TRIG OUT) then this LED should change state at time of ping if signal has been connected. If the echo sounder pings when the trigger LED turns on, then set the Settings
→
Installation
→
Installation
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Settings and in Trigger output to echo sounder set Signal active: level to Active high and set the Trigger condition to Rising edge . Otherwise set the logic level to Active low and Trigger condition to Rising edge .
7 Change Pulse length and Is available settings back to original value in the dialog.
If there is no response to trigger:
• Is the echo sounder set up correctly, e.g. is the external trigger configured on the echo sounder workstation, and is all equipment powered up?
• Is pull-up or pull-down set correctly (if the signal is TTL)?
• Is the pulse length setting within the spec for the echo sounder?
• Is the signal either RS-232 or TTL compatible? Verify voltage for both voltage states using an oscilloscope or a digital volt meter.
Determining signal properties of Ready to transmit
1 Verify that the echo sounder is powered on and that the echo sounder software is set up and is ready for external trigger.
2 Disable the echo sounder in the K-Sync application by unchecking the Enabled checkbox so that the system goes into Standby .
The echo sounder should now continuously be ready and waiting for a trigger pulse from synchronizing module.
3 Observe the top-left of the four LEDs, the Ready to transmit (in) .
Is the LED on or off? If "on" the echo sounder should be configured as Active high , otherwise Active low .
4 Confirm by setting the system up for transmitting once every second (set the echo sounder up for Fixed period trigger every 1000 ms in Runtime Settings ). Does the
LED change state at time of trigger? If so then the signal is behaving as expected.
Determining signal properties of Transmitting
1 Verify that the echo sounder is powered on and that the echo sounder software is set up and is ready for external trigger.
2 Make sure the echo sounder is enabled in the K-Sync Application window found in the Echo Sounder Status area.
3 Configure Runtime settings to use Trigger mode : Fixed period and set the Fixed period to 1000 ms.
4 Observe the bottom-right of the four LEDs, the Transmitting (in) .
Observe that the Transmitting LED blinks each time the echo sounder is being triggered by the Synchronization Unit. The pulse length might be too short to notice, especially if pulse width is less than 10 ms or if the LED is normally on and instead turns off during transmit. If so, connect an oscilloscope to observe the
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signal. If the LED is normally off and turns on during transmit, then the signal is
Active high . If always off, then it is Active low .
I/O module, adjusting
Caution
Potentiometer are delicate components; apply gentle pressure when turning.
Each pin of the I/O module must be configure for each signal connection. The I/O module holds a number of dip switches, potentiometers and LED lights that applies to dedicated pin numbers. In general, the dip switches, potentiometers or LEDs are placed in two rows to apply to the following signals (pins):
Caution
Use gentle force when turning the potentiometers. They are delicate and will only turn within a certain range.
Pin 3
(RTT input to K-Sync)
Pin 6
(Not used)
Pin 2
(Ground, no configuration)
Pin 5
(Ground, no configuration)
Pin 1
(Trigger output from K-Sync)
Pin 4
(Transmitting input from
K-Sync)
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The I/O module contains the following details:
1 LED indicators for input/output channels
2 Pull-down or pull-up resistance for TTL signals according to whether the signal is active high or low, and
Associated resistor value to be set according to your signal transmission conditions.
3 Power lamps
4 RS-232 or TTL dip switches
5 I/O module signal connection pins
A detailed description of the I/O modules, and the different values that can be applied is found in the following figure.
A colour print will be provided with the K-Sync delivery, attached on the inside of the top cover of the K-Sync rack or cabinet.
Default values are:
• TTL (dip switch in left position)
• Pull-down (small pot rotated fully clockwise)
• Resistor value 4.7 k Ohm (large rotary switch in 3rd position, clockwise)
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Installing the K-Sync cables
Topics
Connecting the Synchronization Unit to AC mains, ground and Ethernet - V1, page 53
Connecting the Synchronization Unit to DC mains, ground and Ethernet - V2, page 55
Connecing K-Sync I/O module to echo sounders, page 58
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Connecting the Synchronization Unit to AC mains, ground and Ethernet - V1
The Synchronization Unit V1 must be connected to AC mains, and it must be properly grounded.
Prerequisites
You must be equipped with a standard set of tools. This tool set must comprise the normal tools for electromechanical tasks. This includes different screwdriver types, pliers, adjustable spanners, etc. Tools and consumables for electronic work may also be required, such as a cable stripper, a soldering iron, etc. Each tool must be provided in various sizes. We recommend that all tools are demagnetized to protect your equipment.
Depending on the chosen installation method, additional tools may be required.
Context
Note
When you connect the cables, make sure that they are all properly secured, and able to withstand the vibration and movements of the vessel.
Cables to connect are:
• AC Mains cable: The mains voltage for the unit is 110 to 240 VAC. It is connected to the vessel mains or to an uninterruptible power supply (UPS).
This cable is supplied with the K-Sync delivery.
• Ground cable: The ground connection is made using a thick stranded (or braided) cable making a solid connection between the cabinet and the bulkhead. This cable is supplied with the K-Sync delivery.
• Ethernet cable: This cable must be provided by the shipyard/customer.
Use Cat 5e STP (Shielded Twisted Pair) quality or better. If the length of the Ethernet cable exceeds approximately 60 metres, it is recommended to use an Ethernet switch to maintain the signal strength.
Observe the following connectors on the rear side of the Synchronization Unit:
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Figure 3 Rack mounted version connectors
1 Connector for 110 to 240 Vac power cable
2 Connector for RJ45 Ethernet cable
3 16 PG nipples for sealed signal cable gland
4 Screw for connecting ground cable
Observe the following connectors on the bottom side of the K-Sync cabinet:
Figure 4 Cabinet version connectors
1 6 large PG nipples for sealed signal cable gland
2 9 small PG nipples for sealed signal cable gland
3 Connector for 110 to 240 Vac power cable
4 Connector for RJ45 Ethernet cable
5 Screw for connecting ground cable
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Procedure
1 Locate the AC mains connector.
For the cabinet version, disconnect the support bracket.
2 Connect the Synchronization Unit to a power outlet or to an Uninterrupted Power
Supply.
3 Locate the connection for the grounding.
For the cabinet version, connect the support bracket.
4 Connect the Synchronization Unit to vessel ground.
5 Locate the Ethernet connector.
6 Connect the Ethernet cable from the Synchronization Unit to the Ethernet socket on the computer.
If the optional Ethernet switch is used, make the Ethernet connection between the
Synchronization Unit and the computer via this Ethernet switch.
Result
The unit is now ready for connection of the signal cables.
Related topics
Connecing K-Sync I/O module to echo sounders, page 58
AC power cable using IEC C13 inline socket, page 62
Connecting the Synchronization Unit to DC mains, ground and Ethernet - V2
The Synchronization Unit V2 must be connected to DC mains, and it must be properly grounded.
Prerequisites
You must be equipped with a standard set of tools. This tool set must comprise the normal tools for electromechanical tasks. This includes different screwdriver types, pliers, adjustable spanners, etc. Tools and consumables for electronic work may also be required, such as a cable stripper, a soldering iron, etc. Each tool must be provided in various sizes. We recommend that all tools are demagnetized to protect your equipment.
Depending on the chosen installation method, additional tools may be required.
Context
Note
When you connect the cables, make sure that they are all properly secured, and able to withstand the vibration and movements of the vessel.
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Cables to connect are:
• DC Mains cable
• Ground cable
• Ethernet cable
A Screw for connecting ground cable
B Connector for RJ45
Ethernet cable
Procedure
1 Open the unit.
2 Locate the terminals for DC connection.
3 Insert the cable through one of the cable glands delivered with the unit.
4 Connect the power cable from the Synchronization Unit to the DC power outlet.
(C3)
5 Locate the connection for the grounding. (A)
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6 Connect the ground cable from the Synchronization Unit to vessel ground. (C7)
The ground connection is made using a thick stranded (or braided) cable making a solid connection between the cabinet and the bulkhead. This cable is supplied with the K-Sync delivery.
7 Locate the Ethernet connector. (B)
8 Connect the Ethernet cable from the Synchronization Unit to the Ethernet socket on the computer. (C8)
If the length of the Ethernet cable exceeds approximately 60 metres, it is recommended to use an Ethernet switch to maintain the signal strength. If the optional Ethernet switch is used, make the Ethernet connection between the
Synchronization Unit and the computer via this Ethernet switch.
This cable must be provided by the shipyard/customer. Use Cat 5e STP (Shielded
Twisted Pair) quality or better.
Result
The unit is now ready for connection of the signal cables.
Further requirements
Connect the cables from the Synchronization Unit to each external hydroacoustic system to be controlled. (C15)
Related topics
Connecing K-Sync I/O module to echo sounders, page 58
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Connecing K-Sync I/O module to echo sounders
19" rack version
A 16 PG nipples for sealed cable gland
B 16 Digital I/O modules numbered from left to right when seen from rear side of the cabinet
Cabinet version
A 6 large and 11 small PG nipples for sealed cable gland
B 16 Digital I/O modules numbered from bottom to top
The K-Sync cabinet holds up to 16 digital I/O modules and 16 cable gland
PG nipples, thus 16 systems can be synchronized using K-Sync.
Each I/O module holds two 3 pin connectors with two termination blocks attached. The termination blocks can be disconnected for easy access to terminate the signal cables. The pins are numbered as shown in the following figure and described in
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I/O module
The K-Sync cabinet holds up to 16 digital
I/O modules and 16 cable gland PG nipples, thus 16 systems can be synchronized using
K-Sync.
Each I/O module holds two 3 pin connectors with two termination blocks attached. The termination blocks can be disconnected for easy access to terminate the signal cables. The pins are numbered as shown in the following figure and described in the table below.
A I/O module configuration board
B Terminal block terminal 1, 2 and 3
C Terminal block terminal 4, 5 and 6
Pin no
1
2
3
4
5
6
Signal
Trigger
Description
Mandatory – output from K-Sync to the echo sounder, telling the echo sounder when to transmit
Mandatory Ground
RTT/CTS If available – input to K-Sync from the echo sounder when the echo sounder is ready for next trigger
Transmitting If available – input to K-Sync from the echo sounder when it is transmitting
Ground Mandatory
On/Off Not used
RTT - Ready to transmit
CTS - Clear to send
Note
Feedback signals (RTT and Transmitting) are not required, but will be used when available. If feedback signals are not available, the Synchronizing module can estimate the waiting period required for each echo sounder to become ready for transmitting again.
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Note
Ground on pin 2 and 5 are physically connected.
For each interfaced echo sounder
1 Prepare the appropriate signal cable from the echo sounder.
See
Echo sounder trigger interface overview, page 42
, for trigger signal specifications for the Kongsberg Maritime echo sounders.
2 Enter the signal cable through the PG nipple at the back side of the cabinet.
Note
Remove the cable insulation from the termination block up to the PG nipple.
The cable must be shielded. The shield must be terminated in one end only, normally at the echo sounder side. If you decide to terminate at the K-Sync end, the shield must be terminated in the PG nipple.
3 Tighten the PG nipple.
4 Terminate the signal cable using the termination blocks attached to the I/O module.
5 Plug the termination block into the I/O module.
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Cable drawings and specifications
Topics
AC power cable using IEC C13 inline socket, page 62
RJ45 High speed Ethernet cable (1000Base-t), page 66
K-Sync interface to EM Processing Unit, page 67
K-Sync interface to EA400 and EA600 interface, page 68
K-Sync interface to EA440 and EA640 interface, page 70
K-Sync interface to generic RS-232 synchronization input, page 72
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AC power cable using IEC C13 inline socket
This cable is used to connect any unit or device to AC mains supply. The power cable is commercial. It is normally used for 115 and 230 VAC. The inline socket and the plug both comply to the IEC60320 standard.
A IEC13 line socket - may be fitted with a locking device
B CEE 7/7 male power plug
C Live (normally identified with Blue insulation)
D Neutral (normally identified with Brown insulation)
E Ground (normally identified with Yellow or Yellow/Green insulation)
A standard commercial AC mains power cable is used. The power cable is normally terminated with a female IEC C13 inline socket. The AC mains end is terminated in an AC connector suitable for the local standard and/or the output sockets on an uninterruptible power supply (UPS). If this is not the case, you must replace the AC connector.
The typical length of a power cable is between 1.5 and 2.5 metres. If the power cable provided is too short you must use an extension cable (not recommended), mount a new power outlet within range, or make your own power cable with sufficient length.
If you use an uninterruptible power supply (UPS), you can also move the UPS to a different location within range.
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Note
There are substantial differences between countries nomenclature related to power plugs and sockets. Observe local standards and regulations.
Minimum cable requirements
• Conductors : 2 x 1.5 mm 2 + 1.5 mm 2 Ground
• Screen : None
• Voltage : 750 V
• Maximum outer diameter : Defined by the plugs and/or the gable gland
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DC Power cable - V2
DC mains is connected to the circuit breaker in the Synchronization Unit.
C
D
A
B
Circuit breaker (24 VDC input)
Make the connections here.
X2.3 - Positive
X2.4 - Negative
A standard commercial power supply providing 24 VDC 6A can be used.
Minimum cable requirements
• Conductors : 2 x 1.5 mm 2 + 1.5
mm 2 Ground
• Screen : None
• Voltage : 750 V
• Maximum outer diameter : Defined by the plugs and/or the gable gland
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Ground cable
Correct grounding is essential for safe operation and maximum performance.
A Ground tag on unit
B Vessel ground
The ground connection is made using a thick stranded (or braided) cable making a solid connection between the cabinet and the bulkhead. It is normally provided with a green/yellow colour. The grounding cable must be connected to vessel ground in the fuse box, or other common grounding point.
Minimum cable requirements
• Conductors : 1 x 6 mm 2
• Screen : None
• Voltage : 60 V
• Maximum outer diameter : Not applicable
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RJ45 High speed Ethernet cable (1000Base-t)
Most high speed data connections between the K-Sync system units are made using
Ethernet cables. These cables may also be used between the K-Sync and peripheral equipment.
A Local Ethernet connection
B Connection on external network device
Ethernet cables are available commercially in different lengths, colours and categories. Normally,
CAT-5E and CAT-6 cables are used in local area networks with bandwidths exceeding 100 Mbit.
Minimum cable requirements
It is very important that high-quality Ethernet cables are used. You must use Cat 5e quality or better. Using cables with lower bandwidth capacity will reduce performance.
It is important that the cable has shielded twisted pair.
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K-Sync interface to EM Processing Unit
This connection allows synchronisation of the following Kongsberg Maritime echo sounders:
• EM 124 / EM 304 / EM 712
• EM 2040
The cable is not included with the delivery, and must be provided by the installation shipyard.
A Connections on the K-Sync IO Module
B Connections on the EM Processor Unit interface, RJ45 connector
Note
Pin 3 and 6 is used by Kongsberg Maritime only.
4
5
6
The pin configuration on the K-Sync IO Module follows:
Table 9 K-Sync interface to EM Processing Unit
1
2
K-Sync
Pin no.
3
Signal / Type
Trig out -> / RS232
Ground
<- CTS (Clear to send) /
RS232
<- Trig in / TTL
Ground
Not used
1
2
EM x
Pin no.
4
5, 8
7
Cable specifications
Cable requirements may vary depending on the specific sonar you interface. Please consult the installation manual of the equipment for specific cable requirements.
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K-Sync interface to EA400 and EA600 interface
This connection allows synchronisation of the following Kongsberg Maritime echo sounders:
• EA 400 / EA 600
The cable is not included with the delivery, and must be provided by the installation shipyard.
Table 10 K-Sync interface to EA400 and EA600 interface
K-Sync
Pin no.
1
Signal / Type
Trig out -> /RS232
GBT I/O card
AUXILIARY
Pin no.
13
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4
5
2
3
6
<- Gnd
<- Trig in / TTL
<- Gnd
Not used
20
12
20
Cable specifications
Cable requirements may vary depending on the specific sonar you interface. Please consult the installation manual of the equipment for specific cable requirements.
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K-Sync interface to EA440 and EA640 interface
This connection allows synchronisation of the following Kongsberg Maritime echo sounders:
• EA 440 / EA 640
The cable is not included with the delivery, and must be provided by the installation shipyard.
4
5
6
2
3
Pin no.
1
A K-Sync connectors
B Looking into Male 9-pin D-Subminiature connector
C Looking into Female 9-pin D-Subminiature connector
Table 11 K-Sync interface to EA440 and EA640 interface
K-Sync WTB I/O card
Signal / Type
Trig out -> /RS232
<- Gnd
<- CTS (Clear to send) / RS232 7
8
6
AUXILIARY
Pin no.
<- Trig in / TTL
<- Gnd
Not used
1
6
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Cable specifications
Cable requirements may vary depending on the specific sonar you interface. Please consult the installation manual of the equipment for specific cable requirements.
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K-Sync interface to generic RS-232 synchronization input
For transmission synchronization purposes, the K-Sync will interface a generic RS-232 serial line communication port using the CTS (Clear To Send) and RTS (Request To
Send) signals.
The synchronized product is connected to the IO Module inside the K-Sync
Synchronization Unit. Each IO Module in the K-Sync Synchronization Unit provides six connectors and a configuration board for physical adjustments of the communication parameters.
Pin number
1
Signal
Trigger Out
2
3
4
5
Ground
RTT
Trigger In
Ground
Signal description
This signal is transmitted to the system that needs to be synchronized. Trigger Out allows the system to transmit
("ping").
Mandatory! This ground is connected to pin 5 inside the IO
Module.
Ready to Transmit: Ready to Transmit (RTT) is a return signal from the hydroacoustic system that is synchronized.
The Ready to Transmit (RTT) signal means that the hydroacoustic system is ready for the next trigger.
This signal is received from the system that needs to be synchronized. Trigger In is "active" while the system is transmitting.
Mandatory! This ground is connected to pin 2 inside the IO
Module.
6 Not used
A
B
Local connection on the computer
Connections on the K-Sync IO Module
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A Connectors 1 through 6 as indicated by the arrows.
Note that each of the two connector elements can be pulled out of the IO Module for easy access.
Configuration board B
Unless otherwise specified, this cable must be provided by the installation shipyard.
Cable specifications
Cable requirements may vary depending on the specific sonar you interface. Please consult the installation manual of the equipment for specific cable requirements.
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Cable gland procedure
Cable glands are used whenever a cable passes through a water-tight bulkhead or into a cabinet, to seal the opening through which the cable passes and to protect the cable from abrasion on the edges of the hole. Follow the guidelines detailed here when installing cables through cable glands.
Prerequisites
Ensure that all the cables to be connected are completely isolated from any power sources.
Verify that no safety interlocks have been bypassed. A minimum of 5 to 10 cm of slack cable must be allowed (depending on the cable diameter and arrangement), both inside and outside the cabinet, when installing cables.This is to allow for vibration damping, maintenance and measurement errors. Always double-check your measurements before taking any irreversible actions.
With a steel conduit the installation will satisfy the European Union regulations for electromagnetic compatibility (EMC) interference. Without a steel conduit, there is a risk of reduced performance.
Context
Note
The screen in cables must never be connected to ship’s ground in the cable glands!
Tag out the system properly.
Procedure
1 Select the cable to be connected, and select the cable gland to use. Make sure you use the correct size cable gland according to the cable size. The cable glands are included in the delivery.
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2 Slacken and remove the compression nut from the cable gland, and extract the compression seal and the screen collar from the body of the gland.
3 Depending on whether the cable has already been installed in conduits, either:
• (Installed) measure the maximum length of cable required to reach from the final cable clip outside the cabinet to the terminal blocks inside the cabinet, add 20 cm, then remove the excess cable,
• (Loose cable) measure the maximum length of wire required to reach from the cable gland to the terminal blocks inside the cabinet, add 20 cm. and mark the cable
4 Pull the cable through the steel conduit.
5 Carefully remove the outer insulation from the required cable length.
Do not damage the screening.
Leave 12 mm of the screen exposed from the insulation, cut off the remainder.
6 Make sure that an ample length of the cable is available for maintenance and replacement.
7 Cut the cable.
8 Remove the insulattion on the shield in the cable.
9 Cut the shield, to just cover the seal.
10 Remove the insulation on the wires in the cable.
11 Add an end sleeve to the wires.
12 Fit the cable gland into the unit cabinet.
13 Connect the cable cores to the appropriate terminals within the cabinet.
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Further requirements
Use a blind plug to cover the points not in use.
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Configuration of the K-Sync application
Configuration of the K-Sync application
Configuration of K-Sync is described in K-Sync Operator Manual , reg.nr. 342435.
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Technical specifications
Topics
Weights and outline dimensions, page 79
Environmental requirements, page 80
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Weights and outline dimensions
19" rack version - V1
• Make and model : K-Sync (19" rack version)
• Outline dimensions
– Height : 177.25 mm (4U)
– Width : 482 mm (19" rack)
– Depth : 400 mm (Approximately)
• Weight: 15 kg (Approximately)
Cabinet version - V1
• Make and model : K-Sync (Cabinet version)
• Outline dimensions
– Height : 521 mm (with connectors)
– Width : 400 mm
– Depth : 210 mm
• Weight : 15 kg (Approximately)
19" rack version - V2
• Make and model : K-Sync (19" rack version V2)
• Outline dimensions
– Height : 132.5 mm (3U)
– Width : 482 mm (19" rack)
– Depth : 433 mm (Approximately)
• Weight: 9 kg (Approximately)
Power requirements
19" rack version / Cabinet version - V1
• Make and model : K-Sync
• Voltage requirement : 110 - 240 VAC
• Power consumption : 80 W (Typical)
• Power interrupts : The use of uninterruptible power supply (UPS) is highly recommended
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19" rack version - V2
• Make and model : K-Sync (19" rack version V2)
• Nominal voltage : 12 - 24 VDC
• Voltage requirement : 10 - 32 VDC
• Power consumption : 55 W (Typical)
Environmental requirements
19" rack version / Cabinet version - V1
• Make and model : K-Sync
• Operating temperature : 0 to +40 °C
• Storage temperature : 0 to +40 °C
19" rack version - V2
• Make and model : K-Sync V2
• Operating temperature : -25 to 60 °C
• Storage temperature : -25 to 60 °C
• Ingress protection (IP) code : IP20
• Relative humidity : 5 to 95%
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Drawing file
Topics
324131 Synchronization Unit dimensions (19" rack version) - V1, page 82
344459 Synchronization Unit dimensions (Cabinet version) - V1, page 83
110-0010683 Synchronization Unit dimensions (19" rack version) - V2, page 84
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324131 Synchronization Unit dimensions
(19" rack version) - V1
Contact our support organization to obtain the source file(s).
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344459 Synchronization Unit dimensions
(Cabinet version) - V1
Contact our support organization to obtain the source file(s).
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110-0010683 Synchronization Unit dimensions (19" rack version) - V2
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Index
Index
Ethernet cable ............................................ 66
A
about target audience ............................................ 5
AC power cable ....................................................... 62
AC power cable connecting ................................................ 53
I/O module................................................ 49
B
basic items included with delivery................................... 12
brief description synchronization unit ..................................... 11
C
AC power cable .......................................... 62
Ethernet cable RJ45 ..................................... 66
vessel ground ............................................. 65
Cable gland connecting procedure.................................... 74
cable plan .................................................... 40
cables list .......................................................... 41
commercial cables description ................................................ 39
list .......................................................... 41
K-Sync .................................................... 10
I/O module................................................ 37
network............................................... 19, 21
AC power cable .......................................... 53
DC power cable .......................................... 55
I/Omodule................................................. 58
Ethernet cable ............................................ 66
AC power cable .......................................... 62
list .......................................................... 41
vessel ground cable ...................................... 65
CTS (Clear To Send) synchronization .......................................... 72
D
DC power cable connecting ................................................ 55
description commercial cables ....................................... 39
computer .................................................. 11
K-Sync ..................................................... 7
detailed description synchronization unit ..................................... 23
determine signal properties techniques for ............................................ 46
Determine signals for interface............................................... 44
diagram system ...................................................... 9
dimensions outline dimensions....................................... 79
synchronization unit ..................................... 84
Synchronization Unit drawing (cabinet version) .................................................. 83
Synchronization Unit drawing (rack version) ........ 82
documentation downloading ............................................... 5
AC power cable .......................................... 62
Ethernet cable RJ45 ..................................... 66
synchronization unit ..................................... 84
Synchronization Unit outline dimensions
(cabinet version)........................................ 83
vessel ground ............................................. 65
E
EA400 interface to ................................................ 68
EA440 interface to ................................................ 70
EA600 interface to ................................................ 68
EA640 interface to ................................................ 70
echo sounder trigger interface .......................................... 42
EM 124 interface to ................................................ 67
EM 2040 interface to ................................................ 67
EM 304 interface to ................................................ 67
EM 712 interface to ................................................ 67
environmental requirements synchronization unit ..................................... 80
Ethernet cable
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connecting ........................................... 53, 55
specifications ............................................. 66
G
ground cable ....................................................... 65
ground cable
connecting ........................................... 53, 55
H
Read this first ............................................. 39
I
I/O module adjusting .................................................. 49
configuration.............................................. 37
figure overview........................................... 49
I/Omodule connecting ................................................ 58
IEC line socket................................................. 62
install SW how to ..................................................... 18
19" rack version .......................................... 24
interconnection cables list .......................................................... 41
EA400 and EA600....................................... 68
EA440 and EA640....................................... 70
EM processor unit ....................................... 67
internet network security ......................................... 13
introduction computer .................................................. 11
K
K-Sync concept description ...................................... 10
synchronization using RS-232 serial line............. 72
system description ........................................ 7
Kongsberg Maritime support .................................................... 14
L
IEC......................................................... 62
logic states voltage levels ............................................. 34
M
main items included with delivery................................... 12
main parts
synchronization unit ................................ 28–29
mains power cable ....................................................... 62
N
nettwork setup install SW ................................................. 18
network
configuration......................................... 19, 21
network security ............................................ 13
O
operating temperature synchronization unit ..................................... 80
outline dimensions outline dimensions....................................... 79
outline dimensions drawing synchronization unit ..................................... 84
Synchronization Unit (cabinet version)............... 83
Synchronization Unit (rack version) .................. 82
P
personnel qualifications ............................................. 15
Personnel qualifications.................................... 15
procedure installing the cabinet version ........................... 27
installing the rack mounted version ................... 24
Q
qualifications personnel .................................................. 15
R
HW installation .......................................... 39
SW installation ........................................... 17
ready to transmit signal interface ........................................... 32
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Index
personnel qualifications ................................. 15
Ethernet cable ............................................ 66
RS-232 synchronization .......................................... 72
RTS (Request To Send) synchronization .......................................... 72
S
scope of supply basic items ................................................ 12
security network.................................................... 13
shipyard cables description ................................................ 39
list .......................................................... 41
signal interface table........................................ 45
signal naming convention.................................. 32
signal timing specification .............................................. 36
AC power cable .......................................... 62
DC power cable .......................................... 64
Ethernet cable RJ45 ..................................... 66
vessel ground cable ...................................... 65
storage temperature synchronization unit ..................................... 80
supply voltage synchronization unit ..................................... 79
Support information ........................................ 14
Read this first ............................................. 17
synchronization using RS-232 serial line................................. 72
synchronization unit brief description.......................................... 11
detailed description ...................................... 23
dimensions ................................................ 79
drawing.................................................... 84
environmental requirements............................ 80
installation ........................................... 24, 27
main parts ............................................ 28–29
outline dimensions drawing (rack version)........... 82
system cables description ................................................ 39
list .......................................................... 41
K-Sync ..................................................... 7
system diagram............................................... 9
T
target audience this publication ............................................ 5
technical specifications environmental requirements............................ 80
techniques for determine signal properties ............................. 46
timing signal specification .............................................. 36
tools installation of system units ............................. 15
trigger interface echo sounder.............................................. 42
V
vessel ground cable ....................................................... 65
voltage levels logic states ................................................ 34
W
weight synchronization unit ..................................... 79
wiring diagram .............................................. 40
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