Beckhoff C6027 Manual

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Manual | EN
C6027
Industrial PC
12/2/2021 | Version: 1.1
Table of contents
Table of contents
1 Notes on the documentation .................................................................................................................... 5
2 For your safety........................................................................................................................................... 6
2.1
Description of safety symbols ............................................................................................................ 6
2.2
Intended use ...................................................................................................................................... 6
2.3
Fundamental safety instructions ........................................................................................................ 7
2.4
Operator's obligation to exercise diligence ........................................................................................ 7
2.5
Notes on information security ............................................................................................................ 8
3 Product overview....................................................................................................................................... 9
3.1
Structure .......................................................................................................................................... 10
3.2
Interface description ........................................................................................................................ 11
3.3
3.2.1
Power supply ................................................................................................................... 11
3.2.2
Ethernet RJ45.................................................................................................................. 12
3.2.3
USB ................................................................................................................................. 13
3.2.4
DisplayPort ...................................................................................................................... 14
Optional interfaces........................................................................................................................... 15
3.3.1
3.4
Ethernet RJ45.................................................................................................................. 16
Status LEDs..................................................................................................................................... 17
3.4.1
UPS-OCT LED................................................................................................................. 17
3.4.2
PWR LED ........................................................................................................................ 18
3.4.3
HDD LED ......................................................................................................................... 18
3.4.4
TC LED ............................................................................................................................ 18
3.5
Name plate ...................................................................................................................................... 19
3.6
1-second UPS ................................................................................................................................. 20
4 Commissioning........................................................................................................................................ 21
4.1
Transport and unpacking ................................................................................................................. 21
4.2
Installation in the control cabinet ..................................................................................................... 22
4.3
4.4
4.2.1
Mounting options ............................................................................................................. 23
4.2.2
Dimensions ...................................................................................................................... 24
4.2.3
Installation in the control cabinet ..................................................................................... 25
Connecting the Industrial PC ........................................................................................................... 27
4.3.1
Grounding of the Industrial PC ........................................................................................ 28
4.3.2
Connecting cables and power supply .............................................................................. 29
Switching the Industrial PC on and off............................................................................................. 30
5 Beckhoff Device Manager ....................................................................................................................... 31
6 Decommissioning.................................................................................................................................... 33
6.1
Disconnecting the power supply and cables ................................................................................... 33
6.2
Disassembly and disposal ............................................................................................................... 34
7 Maintenance ............................................................................................................................................. 36
7.1
Cleaning .......................................................................................................................................... 36
7.2
Maintenance .................................................................................................................................... 37
C6027
7.2.1
Replacing the battery....................................................................................................... 39
7.2.2
Replacing the storage media ........................................................................................... 40
Version: 1.1
3
Table of contents
8 Troubleshooting ...................................................................................................................................... 41
9 Technical data.......................................................................................................................................... 42
10 Appendix .................................................................................................................................................. 43
10.1 Service and support......................................................................................................................... 43
10.2 Approvals......................................................................................................................................... 44
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C6027
Notes on the documentation
1
Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
The following instructions and explanations must be followed during installation and commissioning of the
components. The qualified personnel must ensure that the application of the described products meets all
safety requirements, including all applicable laws, specifications, regulations and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No claims for the modification of
products that have already been supplied may be made on the basis of the data, diagrams, and descriptions
in this documentation. All illustrations shown are only examples. The configurations depicted may deviate
from the standard.
Trademarks
Beckhoff&reg;, TwinCAT&reg;, TwinCAT/BSD&reg;, TC/BSD &reg;, EtherCAT&reg;, EtherCAT G&reg;, EtherCAT G10&reg;, EtherCAT P&reg;,
Safety over EtherCAT&reg;, TwinSAFE&reg;, XFC&reg;, XTS&reg; and XPlanar&reg; are registered and licensed trademarks of
Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patents
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 and similar applications and
registrations in several other countries.
Copyright
&copy; Beckhoff Automation GmbH &amp; Co. KG. Publication of this document on websites other than ours is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the
grant of a patent, utility model or design.
Delivery state
All the components are supplied in particular hardware and software configurations appropriate for the
application. Changes to the hardware or software configuration are permitted, provided they are within the
specified limits for power consumption and power dissipation (please refer to the respective data sheet).
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH &amp; Co. KG apply.
C6027
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5
For your safety
2
For your safety
The Safety chapter first explains the safety symbols used in the documentation and their meanings. They
contain fundamental safety instructions that are essential for the avoidance of personal injuries and damage
to property.
Exclusion of liability
Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the
devices outside the documented operating conditions.
2.1
Description of safety symbols
The following safety symbols are used in these operating instructions. In order to avoid personal injuries and
damage to property, read and follow the safety and warning notices.
Warning of personal injuries:
DANGER
Disregarding the safety notice will lead to death or serious injuries.
WARNING
Disregarding the safety notice may lead to death or serious injuries.
CAUTION
Disregarding the safety notice may lead to minor injuries.
Warning of damage to property:
NOTE
Disregarding the notice may lead to damage to property.
2.2
Intended use
The Industrial PC is intended for control cabinet installation and use as a control system in machine
construction and plant engineering for automation, visualization and communication.
The Industrial PC has been developed for an IP20 working environment. It is protected against the
penetration of fingers and solid foreign bodies of 12.5 mm or larger in size. It is not protected against water.
Operation of the devices in wet and dusty environments is not permitted.
The specified limits for technical data must be adhered to.
The Industrial PC can be used within the documented operating conditions.
Improper use
Do not use the Industrial PC outside the documented operating conditions.
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C6027
For your safety
2.3
Fundamental safety instructions
The following safety instructions must be observed when handling the Industrial PC.
Application conditions
• Do not use the Industrial PC under extreme environmental conditions.
• Never use the Industrial PC in potentially explosive atmospheres.
• Do not carry out any work on the Industrial PC when it is live. Always switch off the supply voltage for
the device before mounting it, replacing device components or rectifying malfunctions. This does not
apply to the replacement of hard disks in a RAID configuration.
• Never plug or unplug connectors during thunderstorms. There is a risk of electric shock.
• Ensure that the device has a protective and functional earth connection.
• Observe hot surfaces when using the device. There is a risk of burns.
Damage to property, loss of data and impairment of functions
• If you change the hardware and software configurations, you must keep within the specified limits of
power consumption and power dissipation (please refer to the respective data sheet).
• Ensure that only trained specialists with a control and automation engineering background, operate the
Industrial PC. Use by unauthorized persons can lead to damage to property and loss of data.
• Protect the power supply cable with a fuse with a max. rating of 16 A. The fuse serves to protect the
supply line in the event of a short circuit.
• In case of fire, extinguish the Industrial PC with powder or nitrogen.
2.4
Operator's obligation to exercise diligence
The operator must ensure that
• the products are used only for their intended purpose (see Chapter 2.2 Intended use [} 6]).
• the products are only operated in sound condition and in working order.
• the products are operated only by suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational safety and environmental protection
aspects, and is familiar with the operating instructions and in particular the safety instructions contained
herein.
• the operating instructions are in good condition and complete, and always available for reference at the
location where the products are used.
C6027
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7
For your safety
2.5
Notes on information security
The products of Beckhoff Automation GmbH &amp; Co. KG (Beckhoff), insofar as they can be accessed online,
are equipped with security functions that support the secure operation of plants, systems, machines and
networks. Despite the security functions, the creation, implementation and constant updating of a holistic
security concept for the operation are necessary to protect the respective plant, system, machine and
networks against cyber threats. The products sold by Beckhoff are only part of the overall security concept.
The customer is responsible for preventing unauthorized access by third parties to its equipment, systems,
machines and networks. The latter should be connected to the corporate network or the Internet only if
appropriate protective measures have been set up.
In addition, the recommendations from Beckhoff regarding appropriate protective measures should be
observed. Further information regarding information security and industrial security can be found in our
https://www.beckhoff.com/secguide.
Beckhoff products and solutions undergo continuous further development. This also applies to security
functions. In light of this continuous further development, Beckhoff expressly recommends that the products
are kept up to date at all times and that updates are installed for the products once they have been made
available. Using outdated or unsupported product versions can increase the risk of cyber threats.
To stay informed about information security for Beckhoff products, subscribe to the RSS feed at https://
www.beckhoff.com/secinfo.
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C6027
Product overview
3
Product overview
The C6027 Industrial PC belongs to the series of ultra-compact Industrial PCs for space-saving control
cabinet installation. It is a high-performance device with comparatively low energy consumption. It combines
the compactness and fanless design of the C601x devices with the high performance of the C603x devices.
Thanks to the available processors, the Industrial PC can be used for the following applications, among
others:
• diverse automation and visualization tasks
• wide range of IoT tasks with data preprocessing
• complicated HMI applications
• demanding control applications taking into account green IT
• short cycle times
• high-volume data handling
• other PC applications
The basic configuration of the C6027 includes the following aspects:
• Intel&reg; processor
• 1 DisplayPort connection, graphic adapter integrated in the Intel&reg; processor
• 3 x 100/1000BASE-T connection, on-board Ethernet adapter
• M.2-SSD
• 4 x USB
C6027
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9
Product overview
3.1
Structure
1
2
9
3
8
4
5
7
6
Fig. 1: C6027_Structure – basic configuration
Table 1: Key: C6027 structure
No.
1
Component
Mounting plate
2
Status LEDs
3
Protective conductor connection PE
4
Name plate
5
6
7
8
Side cover
USB interfaces (X106-X109)
DisplayPort (X105)
Ethernet interfaces RJ45 (X102 - X104)
9
Power supply (X101)
10
Description
Plate for mounting the Industrial PC via the
rear panel in the control cabinet
Status display for UPS-OCT, power, hard disk,
TwinCAT
Low-resistance protective earthing and
functional earthing of the Industrial PC
Information on the equipment of the Industrial
PC
Access to battery and storage medium
Connection of peripheral devices
Transmission of the video signal
Connection of the Industrial PC to a
100/1000BASE-T network
Connection of the power supply and external
wiring of the Industrial PC
Version: 1.1
C6027
Product overview
3.2
Interface description
The basic version of the C6027 has the following interfaces:
• Power supply (X101)
• Ethernet RJ45 (X102-X104)
• DisplayPort (X105)
• USB (X106-X109)
3.2.1
Power supply
The Industrial PC is supplied with a rated voltage of 24 V. The 2x2-pin voltage socket (X101) is used for
connection to the power supply and the external wiring of the Industrial PC. The main supply voltage is
applied between PIN 3 (0 V) and PIN 4 (24 V) of the socket.
X101
3
2
4
1
Fig. 2: C6027_Voltage socket pin numbering
Table 2: Voltage socket pin assignment
Pin
1
2
3
4
Signal
ON
P-S
GND
24 V
Description
PC_ON input
Power status output
0V
Power supply
The plug for the power supply is specified for 8 A and can accommodate cable cross-sections of up to
1.5 mm2. For long supply lines, use 1.5 mm2 cables to achieve a low voltage drop on the supply lines. There
should be at least 22 V at the power supply plug of the Industrial PC, so that the Industrial PC remains
switched on during voltage fluctuations. The plug is included in the delivery. You can obtain a replacement
plug from your Beckhoff Sales using the following ordering option:
• C9900-P943: Power supply connector for Industrial PC C60xx
C6027
Version: 1.1
11
Product overview
3.2.2
Ethernet RJ45
The C6027 has three Gigabit LAN ports (X102-X104). The Ethernet standards 100Base-T and 1000Base-T
enable connection of corresponding network components with data rates of 100/1000 Mbit/s. The required
speed is selected automatically.
The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable
connection is 100 m.
The Ethernet ports LAN2 and LAN3 are suitable for cycle times &lt;= 1 ms and for distributed clock
applications with EtherCAT.
The Ethernet port LAN1 is suitable for real-time Ethernet applications with cycle times &gt; 1 ms (without
distributed clocks).
The controllers are used as follows, based on the device generation:
Table 3: Controller classification based on device generation
Device generation
C6027-0000
Controller
Intel&reg; i219 (PHY) for LAN1 and Intel&reg; i210 (MAC/
PHY) for LAN2 and LAN3
LAN 1
1 X102
8
LAN 2
1 X103
8
LAN 3
1 X104
8
Fig. 3: C6027_Ethernet interface pin numbering
Table 4: Ethernet interface pin assignment
Pin
1
2
3
4
5
6
7
8
Signal
T2 +
T2 T3 +
T1 +
T1 T3 T4 +
T4 -
Description
Pair 2
Pair 3
Pair 1
Pair 3
Pair 4
The LEDs of the LAN interfaces indicate the activity and the speed of the data transfer (Mbit/s). The LED
shown in green in the figure indicates whether the interface is connected to a network. If this is the case, the
LED lights up green. The LED flashes when data transfer is in progress.
The LED shown in green/orange in the figure indicates the speed of the data transfer. If the speed is 100
Mbit/s the LED is orange, at 1000 Mbit/s it is green.
12
Version: 1.1
C6027
Product overview
3.2.3
USB
The Industrial PC has four USB 3.0 interfaces (X106-X109). They are used to connect peripheral devices
with USB interfaces.
Each of the four USB interfaces supplies up to 900 mA current and is electronically fused. All ports are
protected by a common overcurrent protection (overcurrent detection). All ports will be switched off if
overcurrent occurs at any of the ports.
9 8 7 6 5
X106
1 2 3 4
9 8 7 6 5
X107
1 2 3 4
9 8 7 6 5
X108
1 2 3 4
9 8 7 6 5
X109
1 2 3 4
Fig. 4: C6027_USB interface pin numbering
Table 5: USB interface pin assignment
Pin
Shield
1
2
3
4
5
6
7
8
9
C6027
Assignment
GND
Vbus
DD+
GND
StdA_SSRX StdA_SSRX +
GND_DRAIN
StdA_SSTX StdA_SSTX +
Version: 1.1
13
Product overview
3.2.4
DisplayPort
The Industrial PC has a DisplayPort (X105) that enables connection of devices with DisplayPort. It facilitates
transfer of image signals.
In addition, DVI signals can be transferred via an adapter. Please order it from your Beckhoff sales team,
quoting order identifier C9900-Z468 adapter cable DisplayPort to DVI, 40 cm.
DisplayPort signals are led out via the interface by default. With the use of a level shifter cable the board
switches the DisplayPort specification automatically to HDMI signals.
X105
19
20
1
2
Fig. 5: C6027_DisplayPort pin numbering
Table 6: Pin assignment of DisplayPort
Pin
1
3
5
7
9
11
13
15
17
19
14
Connection
LVDS lane 0 +
LVDS lane 0 Ground
LVDS lane 2 +
LVDS lane 2 Ground
Config 1
AUX channel +
AUX channel Power supply: Ground
Pin
2
4
6
8
10
12
14
16
18
20
Version: 1.1
Connection
Ground
LVDS lane 1 +
LVDS lane 1 Ground
LVDS lane 3 +
LVDS lane 3 Config 2
Ground
Hot-plug detection
Power supply: 3.3 V/500 mA
C6027
Product overview
3.3
Optional interfaces
You can extend the Industrial PC beyond the basic configuration level by six additional Ethernet interfaces.
The following ordering options are available:
• 6x Ethernet adapter with 100/1000BASE-T connection (order designation: C9900-E318)
Any interfaces that are ordered are installed ex factory. They extend the connection area at the front of the
Industrial PC (see fig. 6).
Fig. 6: C6027_Optional interfaces
There is no possibility to extend the interfaces or to add a 1-second UPS. Only one of the two options is
available.
C6027
Version: 1.1
15
Product overview
3.3.1
Ethernet RJ45
The six additional Ethernet ports enable connection of corresponding network components with data rates of
100/1000 Mbit/s in accordance with the 100Base-T and 1000Base-T Ethernet standards. The required speed
is selected automatically.
The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable
connection is 100 m.
The Ethernet ports are suitable for cycle times &lt;= 1 ms and for distributed clock applications with EtherCAT.
The Intel&reg; i210 (MAC/PHY) is used as the controller for all six ports.
1
8
1
8
1
8
1
8
1
8
1
8
Fig. 7: C6027_Optional Ethernet interfaces – pin numbering
Table 7: Ethernet interface pin assignment
Pin
1
2
3
4
5
6
7
8
Signal
T2 +
T2 T3 +
T1 +
T1 T3 T4 +
T4 -
Description
Pair 2
Pair 3
Pair 1
Pair 3
Pair 4
The LEDs of the LAN interfaces indicate the activity and the speed of the data transfer (Mbit/s). The lower
LED indicates whether the interface is connected to a network. If this is the case, the LED lights up green.
The LED flashes when data transfer is in progress.
The upper LED indicates the speed of the data transfer. If the speed is 10 Mbit/s, the LED is not lit. At 100
Mbit/s the LED lights up orange, at 1000 Mbit/s it lights up green.
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Version: 1.1
C6027
Product overview
3.4
Status LEDs
The Industrial PC has four status LEDs: UPS-OCT, PWR, HDD, TC. They provide information on the
following aspects:
• the transmission quality of the UPS-OCT signals
• the status of the power controller
• the hard disk activity
• the TwinCAT status
Fig. 8: C6027 Status LEDs
3.4.1
UPS-OCT LED
The UPS-OCT LED indicates the transmission quality of the UPS-OCT signals. UPS stands for the
uninterruptible power supply. One-cable technology (OCT) enables the communication between PC and
UPS to be transmitted together with the power supply, so that only one cable is required.
The colors and flashing intervals have the following meanings:
Table 8: Meaning of the UPS-OCT LED
Color
None
Blue
Yellow
Green
Red
C6027
Flashing interval
Steadily lit
Flashing
Flashing
Flashing
Flashing
Version: 1.1
Meaning
No UPS-OCT connected
Bootloader active
Moderate signal quality
Good signal quality
Poor signal quality
17
Product overview
3.4.2
PWR LED
The PWR (power) LED indicates the status of the power controller. The colors and flashing intervals have
the following meanings:
Table 9: Meaning of the PWR LED
Color
None
White
Magenta
Yellow
Flashing interval
Steadily lit
Steadily lit
Steadily lit
Steadily lit
Green
Red
Green/yellow
Red/yellow
Steadily lit
Steadily lit
Flashing
Flashing
Magenta
Flashing (0.5 s)
Red/magenta
Flashing
Cyan
Flashing (2 s)
3.4.3
Meaning
PC is off
VCC power fail
S UPS active (if existent)
Windows shut down, supply
voltage still present
Normal operation
Reset/power fail
Bootloader running without error
Bootloader is starting (start
sequence is being run through)
S UPS capacitance test (if S UPS
exists)
Checksum error during the I2C
transmission in the bootloader
contact Beckhoff Service
HDD LED
The HDD LED indicates the activity of the storage medium. The colors and flashing intervals have the
following meanings:
Table 10: Meaning of the HDD LED
Color
Red
3.4.4
Flashing interval
Flashing
Meaning
Activity (access to storage
medium)
TC LED
The TC LED indicates the TwinCAT status. The colors and flashing intervals have the following meanings:
Table 11: Meaning of the TC LED
Color
Green
Blue
Red
-
18
Flashing interval
Steadily lit
Steadily lit
Steadily lit
-
Version: 1.1
Meaning
TwinCAT Run Mode
TwinCAT Config Mode
TwinCAT Stop
TwinCAT not started
C6027
Product overview
3.5
Name plate
The name plate provides information on the equipment fitted to the Industrial PC.
1
2
3
xxxxxxxx
4
17
xxxxxxxxxxxx
5
xxxxxxxxxxxx
xxxxxxxxxxxx
6
7
8
16
9
10
11
15
12
13
14
Fig. 9: C6027_Name plate
Table 12: Key - C6027 name plate
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Manufacturer, including address
Model: The last four digits indicate the product variant.
Serial number (BTN)
UPS-OCT LED
Date of manufacture
Power LED
Mainboard
CPU
Hard disk LED
Main memory
Storage medium
TwinCAT LED
Ordering option: Additional Ethernet interfaces
Warning: hot surfaces
Symbols
16
17
Note: Here are the symbols applicable to the device such as CE, EAC, UKCA,
. The
approvals of your device can be found on the name plate and in chapter 10.2 Approvals [} 44].
MAC addresses of the Ethernet interfaces (X102-X104)
Power supply: 24 VDC, NEC class 2
C6027
Version: 1.1
19
Product overview
3.6
1-second UPS
NOTE
Loss of data
The use of the 1-second UPS outside of the documented possibilities can lead to loss or corruption of data.
• Use only TwinCAT to control the 1-second UPS and save only persistent data with a maximum size of 1
MB.
There is an option to order the Industrial PC with an internal uninterruptible power supply (UPS). This is a
capacitive 1-second UPS for the reliable saving of persistent application data on the storage medium.
TwinCAT and Windows IoT Enterprise are required for this.
You can order the Industrial PC ex-factory with an internal UPS under the order designation C9900-U334.
The capacitive 1-second UPS continues to supply the processor with power if the power supply fails. During
this period persistent data can be saved, which are available on switching on again. Since the capacity of the
1-second UPS is neither sufficient for bridging power failures nor for operating a hard disk, in the event of a
power failure the data is only stored on the Compact Flash/CFast/MicroSD card. The 1-second UPS only
works for a few seconds.
Fig. 10: UPS function
The UPS can be controlled from the PLC with the function block FB_S_UPS_BAPI. More detailed
information can be found in the Beckhoff Information System under the following link: https://
infosys.beckhoff.com/index.php?content=../content/1031/
tcplclib_tc2_sups/27021601480747275.html&amp;id=7167070070491500024.
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C6027
Commissioning
4
Commissioning
To be able to use the Industrial PC, you must first commission it. The first step is to transport the device to is
operating location and unpack it. This is followed by installing the device in the control cabinet, connecting
the cables and the power supply and finally switching on the Industrial PC.
4.1
Transport and unpacking
Note the specified transport and storage conditions (see Chapter 9, Technical data [} 42]).
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts.
Transporting a control cabinet with a built-in PC can result in excessive impact on the Industrial PC. During
transport the device must therefore be protected from excessive mechanical stress. Appropriate packaging
of the Industrial PC, in particular the original packaging, can improve the vibration resistance during
transport.
NOTE
Hardware damage due to condensation
Unfavorable weather conditions during transport can cause damage to the device.
• Protect the device against moisture (condensation) during transport in cold weather or in case of extreme temperature fluctuations.
• Do not put the device into operation until it has slowly adjusted to the room temperature.
• Should condensation occur, wait for about 12 hours before switching the device on.
Unpacking
Proceed as follows to unpack the unit:
1. Check the packaging for transport damage.
2. Remove packaging.
3. Keep the packaging for possible future transport.
4. Check your delivery for completeness by comparing it with your order.
5. Check the contents for visible shipping damage.
6. In case of discrepancies between the package contents and the order, or in case of transport damage,
please inform Beckhoff Service (see Chapter 10.1 Service and support [} 43]).
C6027
Version: 1.1
21
Commissioning
4.2
Installation in the control cabinet
The C6027 Industrial PC is designed for installation in control cabinets in machine and plant technology.
Please observe the environmental conditions prescribed for the operation (see Chapter 9 Technical data
[} 42]).
Using different mounting plates, you can align the cable entry based on the application requirements.
Figure 11 shows the three available mounting plates: the standard mounting plate 1, the optional mounting
plate 2 and the optional mounting plate 3 with DIN rail adapter. The three mounting plates are mounted on
the device as follows:
• Mounting plate 1: at the rear of the Industrial PC with three Torx TX10 screws and a tightening torque
of approx. 0.5 Nm
• Mounting plate 2: on the right-hand side wall of the Industrial PC with four Torx TX10 screws and a
tightening torque of approx. 0.5 Nm
• Mounting plate 3: at the rear of the Industrial PC with two Torx TX10 screws and a tightening torque of
approx. 0.5 Nm
Mounting plate 2 offers two mounting options (see Chapter 4.2.1 Mounting options [} 23]).
1
2
3
Fig. 11: C6027 _Mounting plates
In the basic configuration, the Industrial PC is delivered with a standard mounting plate 1 already mounted
as shown in fig. 11. The scope of delivery does not include any further mounting plates. You can choose the
following ordering options:
Table 13: Mounting plate ordering options
Order designation
C9900-M682
C9900-M683
C9900-M684
C9900-M685
22
Execution
Mounting plate for C602x on the side wall, instead of
the standard mounting plate
Mounting plate for side mounting of the C602x, single
part, not mounted
Mounting plate with DIN rail adapter for C602x,
instead of the standard mounting plate
Mounting plate with DIN rail adapter for C602x, single
part, not mounted
Version: 1.1
C6027
Commissioning
4.2.1
Mounting options
NOTE
Incorrect installation
Mounting the device in a way that deviates from the documentation can impair its functionality.
• Mount the device only in the orientations shown in the documents.
The three different mounting plates enable you to align the Industrial PC according to the desired cable
routing in the control cabinet. In the case of mounting plates 1 and 3, the device can only be mounted via the
rear panel in the control cabinet (see fig. 12).
1
3
Fig. 12: C6027_Mounting options - mounting plates 1 and 3
In the case of mounting plate 2, there are two different mounting options for the device. Fig. 13 shows the
possible mounting options:
• Connections point to the right (A)
• Connections point to the left (B)
A
B
Fig. 13: C6027 _Mounting options for mounting plate 2
C6027
Version: 1.1
23
Commissioning
4.2.2
Dimensions
The dimensions of the Industrial PC and the mounting plates are used to prepare the control cabinet and to
mount the device correctly in the control cabinet.
All dimensions are in mm.
7,1
40
20
4,2
145
136
127
4,5
Fig. 14 gives an example of the dimensions using the mounting option via the rear of the device with
mounting plate 1.
69,3
91,2
Fig. 14: C6027 _mounting plate rear panel
Fig. 15 shows the dimensions using the mounting option with the connections pointing to the right with
mounting plate 2 as an example.
127
117
90
82,2
4,2
90
100
74,8
Fig. 15: C6027 _Mounting plate side panel
69,3
12,6
68
7,8
42,2
30
127
Fig. 16 illustrates the dimensions using the mounting options via the rear of the device with mounting plate 3
with DIN rail adapter as an example.
99,2
Fig. 16: C6027 _Mounting plate DIN rail adapter
24
Version: 1.1
C6027
Commissioning
4.2.3
Installation in the control cabinet
NOTE
Extreme environmental conditions
Extreme environmental conditions can cause damage to the device.
• Avoid extreme environmental conditions.
• Protect the device against dust, moisture and heat.
• Do not block the ventilation slits of the device.
When installing in the control cabinet, make sure that there is 5 cm free space above and below the device
for air circulation and for opening the PC.
Mounting via mounting plates
In order to mount the Industrial PC with mounting plate 1 or 2 in the control cabinet, it must be furnished with
the holes for the fastening screws according to the dimensions of the PC (see Chapter 4.2.2 Dimensions
[} 24]). You need M4 screws for mounting.
After you have drilled the holes for the fastening screws in the control cabinet, you can mount the Industrial
PC in the control cabinet with mounting plates 1 or 2.
Fig. 17: C6027 _Mounting plates for control cabinet installation
To install the Industrial PC in the control cabinet, follow the steps below:
1. Place the fastening screws in the drill holes in the rear panel of the control cabinet.
2. Hang the PC onto the screws at the marked points on the mounting plate (see Fig.17).
3. Tighten the fastening screws.
&eth; You have successfully installed the Industrial PC in the control cabinet.
Mounting via DIN rail adapter
If you want to install the Industrial PC in the control cabinet via the DIN rail adapter, no preparation of the
control cabinet is necessary. All you need to do is attach the device to the DIN rail using the adapter. To do
this, follow the steps shown in Fig. 18:
C6027
Version: 1.1
25
Commissioning
A
B
C
Fig. 18: C6027_DIN rail adapter for control cabinet installation
1. Hook the lower side of the adapter into the DIN rail (A).
2. Push the device upwards so that the spring contacts of the adapter are pressed in (B).
3. Keep the device pressed upwards and also hook the upper side of the adapter into the DIN rail (C).
&eth; You have successfully installed the Industrial PC on the DIN rail.
Fig. 19: C6027_DIN rail adapter mounted
26
Version: 1.1
C6027
Commissioning
4.3
Connecting the Industrial PC
CAUTION
Risk of electric shock
Dangerous touch voltages can lead to electric shock. To avoid electric shock, observe the following:
• Never connect or disconnect the device cables during a thunderstorm.
• Provide protective earthing for handling the device.
To prepare the Industrial PC for operation, it must be connected. The first step is to ground the device. Then
you can connect the cables and the power supply.
An external power supply unit is required to supply 24 V DC (-15 %/+20 %) for operating the device.
The cabling of the Industrial PC in the control cabinet must be done in accordance with the standard EN
60204-1:2006 PELV = Protective Extra Low Voltage:
• The PE conductor (protective earth) and the &quot;0 V&quot; conductor of the voltage source must be on the
same potential (connected in the control cabinet).
• Standard EN 60204-1:2006, section 6.4.1:b stipulates that one side of the circuit, or a point of the
energy source for this circuit must be connected to the protective earth conductor system.
Devices connected to the Industrial PC with their own power supply must have the same potential for the PE
and &quot;0 V&quot; conductors as the Industrial PC (no potential difference).
L1
L2
L3
N
PE
230 V
~
24
_V
Grounding busbar
Fig. 20: C6027 _Wiring example
C6027
Version: 1.1
27
Commissioning
4.3.1
Grounding of the Industrial PC
Potential differences are minimized and electrical currents are diverted to the ground through grounding or
potential equalization of electronic devices. This is to prevent dangerous touch voltages and electromagnetic
interference.
The protective conductor connection PE is located on the housing of the Industrial PC (see also Chapter 3.1
Structure [} 10]), which ensures both the protective earthing of the PC and the functional earthing. Therefore,
use cables with a cross-section of at least 4 mm2 for the connection of the protective conductor.
Protective earth
By connecting the PE (protective earth) to the central grounding point of the control cabinet panel in which
the PC is installed, you establish low-resistance protective earthing of the Industrial PC and thus avoid
dangerous touch voltages.
EMC
NOTE
Hardware damage due to electromagnetic interference
Using the Industrial PC without functional earthing can lead to hardware damage due to electromagnetic interference.
• Only use the device with functional earth.
Electromagnetic compatibility (EMC) of the Industrial PC includes on the one hand not affecting other
devices and equipment by electromagnetic interference and on the other hand not being disturbed by
electrical or electromagnetic effects itself.
For this purpose, the Industrial PC must comply with certain protection requirements. The Industrial PC has
EMC interference immunity according to EN 61000-6-2. The EMC interference emission of the device meets
the requirements of EN 61000-6-4.
The functional earth is necessary for the EMC of the device. The functional earthing is also established via
the earthing connection between the protective conductor connection on the device and the central
grounding point of the control cabinet in which the PC is installed.
28
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C6027
Commissioning
4.3.2
Connecting cables and power supply
NOTE
Incorrect connection procedure
Incorrect procedure when connecting the cables and the power supply can cause hardware damage.
• Follow the documented procedure for connecting the cables and the power supply.
• Always connect all cables first and only then switch on the power supply.
• Please read the documentation for the external devices prior to connecting them.
Connecting cables
The connections are located in the front of the Industrial PC and are documented in Chapter 3.1 Structure
[} 10].
Make sure that you first ground the PC (see Chapter 4.3.1 Grounding of the Industrial PC [} 28]) and then
plug in all data transfer cables.
Connecting the power supply
Cables with a maximum cable cross-section of 1.5 mm2 can be used for connecting the power supply. For
long supply lines, use 1.5 mm2 cables to achieve a low voltage drop on the supply line. There should be at
least 22 V at the voltage connector of the Industrial PC, so that the PC remains switched on during voltage
fluctuations.
Proceed as follows to connect the 24 VDC power supply unit:
1.
2.
3.
4.
5.
6.
7.
Check the correct voltage of your external power supply.
Install the power cable.
Plug the power cable into the four-pin voltage connector of the Industrial PC.
Fasten the power cable to the voltage connector of the Industrial PC.
Connect the PC to your external 24 V power supply.
Switch on the 24 V power supply.
Measure the voltage on the power supply plug of the PC.
C6027
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29
Commissioning
4.4
Switching the Industrial PC on and off
First switching on and driver installation
NOTE
Public networks
Connecting the PC to public networks without additional protective measures can compromise the safety of
the device.
• Protect the PC before connecting it to public networks.
The Industrial PC is started when the system is switched on or when the power supply is connected.
When you switch on the Industrial PC for the first time, the pre-installed operating system (optional) will be
started. For any additional hardware you have connected, you have to install the drivers yourself afterwards.
In addition, the Beckhoff Device Manager starts automatically. The Device Manager is a software from
Beckhoff that supports you in configuring the PC.
If you have ordered the PC without an operating system, you must install this and the driver software for the
additional hardware you have connected and for the devices in the PC yourself. Please follow the
instructions in the documentation for the operating system and the additional devices.
Switching off the Industrial PC
NOTE
Data loss due to running software
Switching off the Industrial PC before the running software is terminated and the operating system is shut
down can lead to data loss.
• Quit the running software and shut down the operating system before switching off the PC.
When the system is switched off or disconnected from its own power supply, the Industrial PC is also
switched off.
To shut down the operating system properly, you can install an additional ON/OFF switch next to the
machine's main switch to turn the machine on and off. The main switch can thus remain switched on in
principle and thus ensures that the PC is still supplied with power during the shutdown of the operating
system.
If 24 V is then applied to the input PC_ON via a switch, the operating system shuts down properly. The
PC_ON signal is inverted, i.e. the operating system shuts down when 24 V is applied.
Once the operating system has shut down, the PC power supply unit sets the output power status from 24 V
to 0 V. This indicates that the shutdown is complete and you can turn off the power supply. Via the output,
you can switch, for example, a contactor that switches off the entire system. The maximum load for the
Power Status output is 0.5 A and a suitable fuse should be provided.
You can assign different access rights to all users in the operating system and in the application software.
Since there is a risk of data loss if the Industrial PC is switched off incorrectly, assign the rights advisedly. A
user who is not allowed to terminate the software should not be allowed to switch off the Industrial PC.
30
Version: 1.1
C6027
Beckhoff Device Manager
5
Beckhoff Device Manager
The Beckhoff Device Manager enables detailed system diagnostics with uniform secure access to the
existing hardware and software components. System data is recorded, analyzed and evaluated during
operation. The data helps to detect deviations at an early stage and prevent PC downtime.
The Beckhoff Device Manager always starts automatically after the Industrial PC has been booted. In
addition, you have the option of manually starting the previously closed Device Manager at any time.
The Industrial PC is delivered with predefined access data as standard:
• User name: Administrator
• Password: 1
You also have the option of using the Beckhoff Device Manager to remotely configure the Industrial PC via a
web browser. More detailed information is available in the Beckhoff Device Manager manual.
First start Beckhoff Device Manager
When your Industrial PC is booted for the first time, the Beckhoff Device Manager also starts automatically
for the first time. The Security Wizard opens. This tells you that you should reset the default password set by
Beckhoff. Proceed as follows:
1. Click Next on the Security Wizard start page.
&eth; This will take you to the Change Passwords page:
Fig. 21: Beckhoff Device Manager - Change passwords
2. Enter the access data of the Device Manager on delivery.
3. Choose a secure new password. Instructions for choosing a secure password are given below.
4. Confirm the changes by clicking on the tick in the red box on the right.
5. Exit the Security Wizard to switch to the Device Manager start page:
C6027
Version: 1.1
31
Beckhoff Device Manager
Fig. 22: Beckhoff Device Manager – Start page
Navigate forward in the menu and configure the Industrial PC. Note that modifications only become active
once they have been confirmed. It may be necessary to restart the Industrial PC.
Starting the Beckhoff Device Manager manually
To start the Beckhoff Device Manager manually, proceed as follows:
1. Open a web browser locally on the Industrial PC.
2. Enter localhost/config in the web browser to start the Beckhoff Device Manager.
The Beckhoff Device Manager starts. The Security Wizard appears.
Secure passwords
Strong passwords are an important prerequisite for a secure system.
Beckhoff supplies the device images with standard user names and standard passwords for the operating
system. It is imperative that you change these.
Controllers are shipped without a password in the UEFI/BIOS setup. Beckhoff recommends assigning a
password here as well.
Please note the following:
• Passwords should be unique for each user and service.
• Only change passwords after an incident in which passwords have become known without
authorization.
• Train the device users in the use of passwords.
A secure password has the following characteristics:
• Password complexity: The password should contain capital and lower-case letters, numbers,
punctuation marks and special characters.
• Password length: The password should be at least 10 characters long.
32
Version: 1.1
C6027
Decommissioning
6
Decommissioning
NOTE
Hardware damage due to power supply
A connected power supply can cause damage to the Industrial PC during disassembly.
• Disconnect the power supply from the device before starting to disassemble it.
When taking the Industrial PC out of operation, you must first disconnect the power supply and cables. You
can then remove the device from the control cabinet.
If you do not want to continue using the Industrial PC, Chapter 6.2 Disassembly and disposal [} 34] provides
information on the correct disposal of the device.
6.1
Disconnecting the power supply and cables
CAUTION
Risk of electric shock
Disconnecting the Industrial PC during a thunderstorm can lead to electric shock.
• Never disconnect the cables from the device during thunderstorms.
Before you remove the Industrial PC from the control cabinet, you must follow the following steps:
1. Shut down the operating system.
2. Disconnect the Industrial PC from the power supply (see below).
3. Disconnect the data transfer cables between the Industrial PC and the connected devices (see below).
Disconnect the power supply
Proceed as follows to disconnect the power supply:
1. Disconnect the PC from the external 24 V power supply.
2. Unscrew the four-pin voltage connector and pull it out of the PC.
3. Disassemble the power cable if the four-pin plug is to remain with the PC.
Disconnecting cables
To disconnect the cables from the Industrial PC, proceed as follows:
1. Make a note of the wiring configuration, if you wish to restore it with another device.
2. Disconnect all data transfer cables from the Industrial PC.
3. Finally, disconnect the ground connection.
C6027
Version: 1.1
33
Decommissioning
6.2
Disassembly and disposal
Before you can remove the Industrial PC from the control cabinet, you must first disconnect the power supply
and the cables (see Chapter 6.1 Disconnecting the power supply and cables [} 33]).
Disassembly via mounting plates
To remove the Industrial PC with the corresponding mounting plate 1 or 2 from the control cabinet, proceed
as follows:
1. Loosen the fastening screws just enough so that they remain attached to the control cabinet.
2. Lift the PC until the fastening screws slide into the keyholes (see Fig. 23).
3. Remove the PC from the control cabinet.
&eth; You have successfully disassembled the PC.
Fig. 23: C6027 _Position of the fastening screws
Disassembly via DIN rail adapter
To remove the Industrial PC from the control cabinet via mounting plate 3 with the DIN rail adapter, follow
the steps below, which are shown in Fig. 24:
1. Push the PC upwards to press in the spring contacts on the DIN rail adapter (A).
2. Unhook the upper side of the adapter from the DIN rail (B).
3. Also unhook the lower side of the adapter from the DIN rail.
&eth; You have successfully removed the Industrial PC from the control cabinet.
A
B
Fig. 24: C6027_Dismantling the DIN rail adapter
34
Version: 1.1
C6027
Decommissioning
Disposal of the Industrial PC
Be sure to observe the national electronic scrap regulations when disposing of the Industrial PC.
In order to dispose of the device, it must be removed and fully dismantled. Dispose of the components in the
following way:
• Send plastic parts (polycarbonate, polyamide (PA6.6)) for plastics recycling.
• Take metal parts to the metal recycling collection point.
• Electronic parts such as fans and circuit boards must be disposed of in accordance with national
electronic scrap regulations.
• Stick insulating tape over the poles of the CR2032 battery on the motherboard and dispose of the
battery via the local battery recycling.
C6027
Version: 1.1
35
Maintenance
7
Maintenance
CAUTION
Risk of electric shock
Working on the Industrial PC while it is live can lead to electric shock.
• Turn off the supply voltage before cleaning the device or replacing device components. This does not
apply to the replacement of hard disks in a RAID configuration.
Maintenance measures increase the efficiency of the device by ensuring long-term functionality. Cleaning
and maintenance of certain device components and the replacement of other device components contribute
to this.
Repair
Only the manufacturer may repair the device. If a repair should be necessary, contact Beckhoff Service (see
Chapter 10.1 Service and support).
7.1
Cleaning
NOTE
Unsuitable cleaning agents
The use of unsuitable cleaning agents can damage the device.
• Only clean the Industrial PC as specified.
It is essential to observe the following aspects when cleaning the Industrial PC:
• Make sure that no dust gets into the PC.
• Always keep the ventilation slots clear.
• Only use a vacuum cleaner to clean the PC. The Industrial PC does not have to be switched off for
this.
• Never use compressed air to clean the PC.
36
Version: 1.1
C6027
Maintenance
7.2
Maintenance
NOTE
Use of incorrect spare parts
The use of spare parts not ordered from Beckhoff Service can lead to unsafe and faulty operation.
• Only use spare parts that you have ordered from Beckhoff Service.
Beckhoff Industrial PCs are manufactured from components of the highest quality and robustness. They are
selected and tested for best interoperability, long-term availability and reliable function under the specified
environmental conditions.
Nevertheless, some components of the Industrial PC may be subject to a limited service life if they are
operated under certain conditions, such as more demanding ambient conditions during operation or during
storage, or if they are out of service for long periods of storage.
Beckhoff therefore recommends replacing some of the Industrial PC components after the time after which
predictions of the remaining service life of such components can no longer be reliably calculated.
These are the following components:
• Battery
• Storage medium
The following table provides recommendations for the regular, precautionary replacement of the PC
components:
Table 14: Replacement recommendations for PC components
Component
UPS battery pack
2.5-inch hard disk
3.5-inch hard disk
Fan
Compact Flash, CFast or SSD
Motherboard battery
Recommendation for replacement intervals
(years)
5 years
5 years or after 20,000 operating hours at more than
40 &deg;C or after 30,000 operating hours at less than 40
&deg;C
5 years, irrespective of the operating hours
7 years
10 years
5 years
Beckhoff is excluded from liability in the event of possible damage occurring during maintenance work.
Before working on the device, you should have established ESD protection to prevent damage to the device
through electrostatic discharge.
ESD protection
NOTE
Electrostatic discharge
The replacement of device components without ESD protection can lead to functional impairment and destruction of the device.
• If possible, apply ESD protection measures during maintenance work.
When working on electronic devices, there is a risk of damage due to ESD (electrostatic discharge), which
can impair the function or destroy the device.
Protect the Industrial PC and create an ESD-protected environment in which any electrostatic charges are
discharged to the ground in a controlled manner and charging is prevented.
The best way to create an ESD-protected working environment is to set up ESD protection zones. The
following measures serve this purpose:
• ESD-compliant floors with sufficient conductivity to the reference potential PE;
C6027
Version: 1.1
37
Maintenance
• ESD-compatible work surfaces such as tables and shelves;
• Wrist grounding strap, especially for sedentary activities;
• grounded and electrostatically dissipating equipment and operating materials (e.g. tools) within the
ESD protection zone.
If it is not possible to create an ESD protection zone, you can still protect the device against ESD damage.
For example, the following measures can be used:
• Use conductive mats connected to the ground potential as underlays.
• Dissipate possible charges from your own body by touching grounded metal (e.g. control cabinet door).
• Wear a wrist grounding strap.
• Only remove new electronic components from the ESD packaging (tinted plastic bag) after putting on
the wrist grounding strap.
• Do not walk around with electronic components in your hand if they are not in ESD packaging.
Access to exchangeable device components
You can access the device components to be replaced via the cover on the left-hand side. You gain access
to the battery and the storage medium. To do this, remove the two Torx TX6 screws and take off the cover
(see Fig. 25).
Fig. 25: C6027 _Access to battery and storage media
You now have access to the battery (1) and storage medium (2) (see Fig. 26).
2
1
Fig. 26: C6027 _Battery and storage media
38
Version: 1.1
C6027
Maintenance
7.2.1
Replacing the battery
NOTE
Incorrect battery type
Replace battery with R/C (BBCV2), Part. No. C2032, rated 3 V only. Use of another battery may present a
risk of fire or explosion.
• Only use the battery type specified below.
NOTE
Risk of explosion
Incorrect handling of the motherboard battery can cause the explosion of the battery.
• Do not recharge the battery.
• Do not throw the battery on the fire.
• Do not open the battery.
NOTE
Motherboard failure
Scratches on the motherboard may cause the motherboard to fail.
• Be very careful with the battery replacement lever and be sure to avoid scratching the motherboard.
The Industrial PC does not contain a lithium-ion battery. The motherboard battery is a CR2032 lithium-metal
cell. It is used to supply power to the clock integrated on the motherboard. If the battery is depleted or
missing, the date and time are displayed incorrectly.
Replacement batteries should only be obtained from Beckhoff Service (see Chapter 10.1 Service and
support).
Table 15: Technical data of the battery.
Battery type
CR2032
Electrical properties (at 20 &deg;C)
Nominal voltage Nominal capacity
3.0 V
225 mAh
Diameter
Dimensions
Height
Weight
20.0 mm
3.20 mm
3.1 g
Chapter 7.2 Maintenance [} 37] shows how to access the battery. Pay attention to the correct polarity when
replacing the battery.
To change the battery, proceed as follows:
1. Place a lever made of non-electrically conductive material on the negative pole of the battery holder
below the battery.
2. Lift the battery side out of the holder.
&eth; The battery is now in an inclined position (see Fig. 27).
+
-
+
-
Fig. 27: C6027_Battery change
3. Remove the battery completely from the battery holder.
4. Insert the new battery with the correct polarity back into the inclined position on the positive pole of the
battery holder. The correct polarity is shown in the figure.
5. Push the protruding side of the battery into the battery holder (see Fig. 27).
&eth; You have successfully replaced the battery.
To dispose of the battery, remove it, tape off the poles and put it in the battery disposal.
C6027
Version: 1.1
39
Maintenance
7.2.2
Replacing the storage media
New storage media should only be obtained from Beckhoff Service (see Chapter 10.1 Service and support).
The C6027 contains one M.2 SSD.
Data transfer before replacement
If you want to exchange a storage medium according to Beckhoff's recommendation, you must copy the data
from the old to the new storage medium. You can use the Beckhoff Service Tool (BST) for this purpose. The
BST is a graphical backup and restore program for Industrial PCs with a Windows operating system. You
can create an image of your operating system and use it to back up the operating system. You can then
restore the images created in this way. The BST is available on a bootable BST USB flash drive. This
includes Windows and a backup software. Select the size of the BST USB flash drive according to the size of
the backup copy of your operating system. You can then keep the flash drive as a backup copy. For this
purpose, the BST USB flash drives with SLC flash are designed for a particularly long data preservation. For
more information on the function of the BST, please refer to the corresponding documentation.
If your storage medium is defective and there is no backup, Beckhoff Service can provide you with a fresh
Windows image. For this to be possible, the Beckhoff IPC must already have been shipped with a valid
operating system license. When installing the fresh image, the applications must be reinstalled.
Replacing the SSD
Chapter 7.2 Maintenance [} 37] shows how to access the SSD.
To change an SSD, follow the steps below, which are shown in fig. 28:
1. Remove the Torx TX10 fastening screw and the SW5 bolt of the SSD you want to remove (section A).
&eth; The SSD automatically places itself in an inclined position (section B).
2. Pull the SSD out of the slot in the inclined position (section C).
A
C
B
Fig. 28: C6027 _Replace storage media
3. Insert the new SSD into the slot in the same inclined position.
4. Push down the protruding side of the SSD.
5. Replace the bolt and the fastening screw and tighten them with a tightening torque of approx. 0.3 Nm.
&eth; You have replaced the SSD.
The old SSD must be disposed of in accordance with the national electronic scrap regulations.
40
Version: 1.1
C6027
Troubleshooting
8
Troubleshooting
Table 16: Troubleshooting
Fault
Cause
Nothing happens after the
Missing power supply of the
Industrial PC has been switched on Industrial PC
Measures
Check the power supply cable
Call Beckhoff Service
The Industrial PC does not boot
fully
Computer boots, software starts,
but control does not operate
correctly
C6027
Other cause
Setup settings are incorrect
Other cause
Cause of the fault is either in the
software or in parts of the plant
outside the Industrial PC
Version: 1.1
Check the setup settings
Call Beckhoff Service
Call the machine and software
manufacturer
41
Technical data
9
Technical data
Table 17: Technical data
Product designation
Dimensions (W x H x D)
Weight
C6027
82 x 127 x 69 mm, without mounting plate
approx. 1000 g without mounting plate
Supply voltage
Power consumption
Protection class
Vibration resistance (sinusoidal vibration)
approx. 1060 g with mounting plate
20.4-30 VDC (24 VDC power supply unit, NEC class 2)
max. 60 W with basic configuration
IP20
EN 60068-2-6: 10 to 58 Hz: 0.035 mm
Shock resistance (shock)
EMC interference immunity
EMC interference emission
Permissible ambient temperature
Permissible air humidity
Transport and storage
42
58 to 500 Hz: 0.5 G (approx. 5 m/s2)
EN 60068-2-27: 5 G (approx. 50 m/s2), duration:
30 ms
conforms to EN 61000-6-2
conforms to EN 61000-6-4
0 &deg;C to +50 &deg;C (operation)
-25 &deg;C to +65 &deg;C (transport / storage)
Maximum 95 %, no condensation
The same values for air humidity and shock
resistance are to be observed during transport and
storage as in operation. The shock resistance during
transport can be improved by means of suitably
packing the Industrial PC.
Version: 1.1
C6027
Appendix
10
Appendix
10.1
Service and support
Beckhoff and its worldwide branch offices offer comprehensive service and support, providing fast and
competent assistance with all issues relating to Beckhoff products and system solutions.
Beckhoff Service
The Beckhoff Service Centre supports you in all matters of after-sales service:
• on-site service
• repair service
• spare parts service
• hotline service
Hotline: + 49 (0) 5246/963-460
Fax: + 49 (0) 5246/963-479
e-mail: [email protected]
If servicing is required, please quote the serial number of your Industrial PC, which can be found on the
name plate.
Beckhoff Support
Support offers you comprehensive technical assistance, helping you not only with the application of
individual Beckhoff products, but also with other, wide-ranging services:
• World-wide support
• design, programming and commissioning of complex automation systems
• extensive training program for Beckhoff system components
Hotline: + 49 (0) 5246/963-157
Fax: + 49 (0) 5246/963-9157
e-mail: [email protected]
Headquarters
Beckhoff Automation GmbH &amp; Co. KG
H&uuml;lshorstweg 20
33415 Verl
Germany
Phone: + 49 (0) 5246/963-0
Fax: + 49 (0) 5246/963-198
e-mail: [email protected]
The addresses of the worldwide Beckhoff branch offices and agencies can be found on our website at http://
www.beckhoff.com/.
You will also find further documentation for Beckhoff components there.
C6027
Version: 1.1
43
Appendix
10.2
Approvals
The following table shows the approvals of the Industrial PC based on the device generation:
Table 18: C6027 approvals
Device generation
C6027-0000
Approvals
CE, EAC, UKCA, FCC
You will find all other applicable approvals on the name plate of your device.
FCC approvals for the United States of America
FCC: Federal Communications Commission Radio Frequency Interference Statement
This device was tested and complies with the limits for a digital device of class A, according part 15 of the
FCC regulations. These limits are designed to provide adequate protection against adverse interference, if
the device is used in a commercial environment. This device generates, uses and may emit radio frequency
energy and may cause adverse interference with radio communications, if it is not installed and used in
accordance with the operating instructions. If this device is used in a residential area it is likely to cause
adverse interference, in which case the user must take appropriate countermeasures in order to eliminate
the interference at his own expense.
FCC approvals for Canada
FCC: Canadian Notice
This device does not exceed the class A limits for radiation, as specified by the Radio Interference
Regulations of the Canadian Department of Communications.
44
Version: 1.1
C6027
List of figures
List of figures
Fig. 1
C6027_Structure – basic configuration........................................................................................
10
Fig. 2
C6027_Voltage socket pin numbering.........................................................................................
11
Fig. 3
C6027_Ethernet interface pin numbering ....................................................................................
12
Fig. 4
C6027_USB interface pin numbering ..........................................................................................
13
Fig. 5
C6027_DisplayPort pin numbering ..............................................................................................
14
Fig. 6
C6027_Optional interfaces ..........................................................................................................
15
Fig. 7
C6027_Optional Ethernet interfaces – pin numbering.................................................................
16
Fig. 8
C6027 Status LEDs .....................................................................................................................
17
Fig. 9
C6027_Name plate......................................................................................................................
19
Fig. 10
UPS function................................................................................................................................
20
Fig. 11
C6027 _Mounting plates..............................................................................................................
22
Fig. 12
C6027_Mounting options - mounting plates 1 and 3 ...................................................................
23
Fig. 13
C6027 _Mounting options for mounting plate 2 ...........................................................................
23
Fig. 14
C6027 _mounting plate rear panel ..............................................................................................
24
Fig. 15
C6027 _Mounting plate side panel ..............................................................................................
24
Fig. 16
C6027 _Mounting plate DIN rail adapter .....................................................................................
24
Fig. 17
C6027 _Mounting plates for control cabinet installation ..............................................................
25
Fig. 18
C6027_DIN rail adapter for control cabinet installation ...............................................................
26
Fig. 19
C6027_DIN rail adapter mounted ................................................................................................
26
Fig. 20
C6027 _Wiring example ..............................................................................................................
27
Fig. 21
Beckhoff Device Manager - Change passwords..........................................................................
31
Fig. 22
Beckhoff Device Manager – Start page .......................................................................................
32
Fig. 23
C6027 _Position of the fastening screws.....................................................................................
34
Fig. 24
C6027_Dismantling the DIN rail adapter .....................................................................................
34
Fig. 25
C6027 _Access to battery and storage media.............................................................................
38
Fig. 26
C6027 _Battery and storage media .............................................................................................
38
Fig. 27
C6027_Battery change ................................................................................................................
39
Fig. 28
C6027 _Replace storage media ..................................................................................................
40
C6027
Version: 1.1
45
List of tables
List of tables
Table 1 Key: C6027 structure ...................................................................................................................
10
Table 2 Voltage socket pin assignment ....................................................................................................
11
Table 3 Controller classification based on device generation...................................................................
12
Table 4 Ethernet interface pin assignment ...............................................................................................
12
Table 5 USB interface pin assignment .....................................................................................................
13
Table 6 Pin assignment of DisplayPort.....................................................................................................
14
Table 7 Ethernet interface pin assignment ...............................................................................................
16
Table 8 Meaning of the UPS-OCT LED....................................................................................................
17
Table 9 Meaning of the PWR LED............................................................................................................
18
Table 10 Meaning of the HDD LED ............................................................................................................
18
Table 11 Meaning of the TC LED ...............................................................................................................
18
Table 12 Key - C6027 name plate ..............................................................................................................
19
Table 13 Mounting plate ordering options ..................................................................................................
22
Table 14 Replacement recommendations for PC components ..................................................................
37
Table 15 Technical data of the battery. ......................................................................................................
39
Table 16 Troubleshooting ...........................................................................................................................
41
Table 17 Technical data .............................................................................................................................
42
Table 18 C6027 approvals..........................................................................................................................
44
46
Version: 1.1
C6027
More Information:
www.beckhoff.com/C6027/
Beckhoff Automation GmbH &amp; Co. KG
H&uuml;lshorstweg 20
33415 Verl
Germany
Phone: +49 5246 9630
[email protected]
www.beckhoff.com
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