Böhler Welding URANOS NX 4000-5000 PME User Manual

Lasting Connections
Lasting Connections
RC 100
URANOS NX 4000 PME
URANOS NX 5000 PME
INSTRUCTION MANUAL
voestalpine Böhler
Böhler Welding
Welding
voestalpine
www.voestalpine.com/welding
www.voestalpine.com/welding
IT
Cod. 91.08.460
Date 15/10/2021
First edition
ITALIANO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DEUTSCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .105
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263
NEDERLANDS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 317
SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 369
DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 419
NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 471
SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
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ITALIANO
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DICHIARAZIONE DI CONFORMITÀ EU
,OFRVWUXȐRUH
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
GLFKLDUDVRȐRODSURSULDHVFOXVLYDUHVSRQVDELOLW¢FKHLOVHJXHQWHSURGRȐR
URANOS NX 4000 PME
55.03.067
55.03.065
55.03.068
55.03.069
55.03.064
55.03.071
55.03.072
55.03.063
URANOS NX 5000 PME
ªFRQIRUPHDOOHGLUHȐLYH(8
2014/35/EU
2014/30/EU
2011/65/EU
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
RoHS DIRECTIVE
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EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
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2QDUDGL7RPEROR
voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
1
INDICE
IT
1. AVVERTENZE...............................................................................................................................................................3
1.1 Ambiente di utilizzo .....................................................................................................................................................................3
1.2 Protezione personale e di terzi .................................................................................................................................................3
1.3 Protezione da fumi e gas ...........................................................................................................................................................4
1.4 Prevenzione incendio/scoppio.................................................................................................................................................4
1.5 Prevenzione nell’uso delle bombole di gas ..........................................................................................................................5
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&DPSLHOHȏURPDJQHWLFLHGLQWHUIHUHQ]H................................................................................................................................5
1.8 Grado di protezione IP................................................................................................................................................................6
1.9 Smaltimento...................................................................................................................................................................................6
2. INSTALLAZIONE .........................................................................................................................................................7
2.1 Modalità di sollevamento, trasporto e scarico....................................................................................................................7
2.2 Posizionamento dell’impianto ..................................................................................................................................................7
2.3 Allacciamento ...............................................................................................................................................................................7
2.4 Messa in servizio ...........................................................................................................................................................................8
3. PRESENTAZIONE DELL’IMPIANTO..........................................................................................................................10
3.1 Pannello posteriore................................................................................................................................................................... 10
3.2 Pannello posteriore................................................................................................................................................................... 11
3.3 Pannello prese............................................................................................................................................................................ 11
3.4 Pannello comandi frontale URANOS NX 4000/5000 PME (LCD 3.5”) ...................................................................... 12
3.5 Pannello comandi frontale URANOS NX 4000/5000 PME .......................................................................................... 13
4. UTILIZZO DELL’IMPIANTO.......................................................................................................................................13
4.1 Schermata di avvio................................................................................................................................................................... 13
4.2 Schermata di test ...................................................................................................................................................................... 13
4.3 Schermata principale............................................................................................................................................................... 14
4.4 Schermata principale processo MMA................................................................................................................................. 14
5. SETUP.........................................................................................................................................................................22
5.1 Set up e impostazione dei parametri .................................................................................................................................. 22
3URFHGXUHVSHFLȋFKHGLXWLOL]]RGHLSDUDPHWUL ................................................................................................................. 31
6. MANUTENZIONE......................................................................................................................................................36
6.1 Controlli periodici ...................................................................................................................................................................... 36
6.2 Responsabilità............................................................................................................................................................................ 36
7. CODIFICA ALLARMI .................................................................................................................................................36
8. DIAGNOSTICA E SOLUZIONI ..................................................................................................................................38
9. CENNI TEORICI SULLA SALDATURA.......................................................................................................................42
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9.2 Saldatura TIG (arco continuo)................................................................................................................................................ 43
6DOGDWXUDDȋORFRQWLQXR 0,*0$* ................................................................................................................................. 44
10. CARATTERISTICHE TECNICHE ..............................................................................................................................47
11. TARGA DATI.............................................................................................................................................................51
12. SIGNIFICATO TARGA DATI .....................................................................................................................................52
13. SCHEMA ............................................................................................................................................................... 627
14. CONNETTORI ...................................................................................................................................................... 635
15. LISTA RICAMBI..................................................................................................................................................... 639
SIMBOLOGIA
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EN
IEC
L'impianto deve essere utilizzato in ambienti con temperatura compresa tra i -10°C e i +40°C (tra i +14°F e i +104°F).
L'impianto deve essere trasportato e immagazzinato in ambienti con temperatura compresa tra i -25°C e i +55°C (tra
i -13°F e i 131°F).
L'impianto deve essere utilizzato in ambienti privi di polvere, acidi, gas o altre sostanze corrosive.
L'impianto deve essere utilizzato in ambienti con umidità relativa non superiore al 50% a 40°C (104°F).
L'impianto deve essere utilizzato in ambienti con umidità relativa non superiore al 90% a 20°C (68°F).
L'impianto deve essere utilizzato ad una altitudine massima sul livello del mare di 2000m (6500 piedi).
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1.5 Prevenzione nell'uso delle bombole di gas
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1.7.2 Installazione, uso e valutazione dell'area
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1.7.3 Requisiti alimentazione di rete
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2.2 Posizionamento dell'impianto
Osservare le seguenti norme:
•
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Il generatore è provvisto di un cavo di alimentazione per l'allacciamento alla rete.
L'impianto può essere alimentato con:
• 400V trifase
• 230V trifase (V. 230/400V)
Il funzionamento dell'apparecchiatura è garantito per tensioni che si discostano fino al ±15% dal valore nominale.
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SETUP
Gestione comandi esterni
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SETUP
Selezione parametro
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8. DIAGNOSTICA E SOLUZIONI
Mancata accensione dell'impianto (led verde spento)
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alimentazione.
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dell'impianto.
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» Sostituire il componente danneggiato.
» ,QWHUUXȐRUHGLDFFHQVLRQHGLIHȐRVR
» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» Collegamento tra carrello trainafilo e generatore
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» (OHȐURQLFDGLIHȐRVD
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
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» 3XOVDQWHWRUFLDGLIHȐRVR
» Sostituire il componente danneggiato.
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dell'impianto.
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acceso).
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O LPSLDQWR
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» È necessario per la sicurezza dell'operatore che il pannello laterale
sia chiuso durante le fasi di saldatura.
» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» &ROOHJDPHQWRGLPDVVDQRQFRUUHȐR
» (VHJXLUHLOFRUUHȐRFROOHJDPHQWRGLPDVVD
» &RQVXOWDUHLOFDSLWROR0HVVDLQVHUYL]LR
38
DIAGNOSTICA E SOLUZIONI
» Tensione di rete fuori range (led giallo acceso).
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generatore.
» (VHJXLUHLOFRUUHȐRDOODFFLDPHQWRGHOO LPSLDQWR
» Consultare il capitolo "Allacciamento".
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
Erogazione di potenza non corretta
Causa
Soluzione
» Errata selezione del processo di saldatura o
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GHOO LPSLDQWR
» Errate impostazioni dei parametri e delle funzioni
dell'impianto.
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saldatura.
» Potenziometro/encoder per la regolazione della
FRUUHQWHGLVDOGDWXUDGLIHȐRVR
» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» Tensione di rete fuori range.
» (VHJXLUHLOFRUUHȐRDOODFFLDPHQWRGHOO LPSLDQWR
» &RQVXOWDUHLOFDSLWROR$OODFFLDPHQWR
» Mancanza di una fase.
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» &RQVXOWDUHLOFDSLWROR$OODFFLDPHQWR
» (OHȐURQLFDGLIHȐRVD
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
Avanzamento filo bloccato
Causa
Soluzione
» 3XOVDQWHWRUFLDGLIHȐRVR
» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» 5XOOLQRQFRUUHȐLRFRQVXPDWL
» Sostituire i rulli.
» 0RWRULGXȐRUHGLIHȐRVR
» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
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» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» Trainafilo non alimentato
» Verificare la connessione al generatore.
» Consultare il capitolo "Allacciamento".
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» Avvolgimento irregolare su bobina.
» Ripristinare le normali condizioni di svolgimento della bobina o
sostituirla.
» Ugello torcia fuso (filo incollato)
» Sostituire il componente danneggiato.
Avanzamento filo non regolare
Causa
Soluzione
» 3XOVDQWHWRUFLDGLIHȐRVR
» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» 5XOOLQRQFRUUHȐLRFRQVXPDWL
» Sostituire i rulli.
» 0RWRULGXȐRUHGLIHȐRVR
» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» Guaina torcia danneggiata.
» Sostituire il componente danneggiato.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
» Frizione aspo o dispositivi di bloccaggio rulli
regolati male.
» Allentare la frizione.
» Aumentare la pressione sui rulli.
39
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DIAGNOSTICA E SOLUZIONI
Instabilità d'arco
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Causa
Soluzione
» Protezione di gas insufficiente.
» 5HJRODUHLOFRUUHȐRIOXVVRGLJDV
» 9HULILFDUHFKHGLIIXVRUHHO XJHOORJDVGHOODWRUFLDVLDQRLQEXRQH
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» Presenza di umidità nel gas di saldatura.
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» 3URYYHGHUHDOPDQWHQLPHQWRLQSHUIHȐHFRQGL]LRQLGHOO LPSLDQWRGL
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» Eseguire un accurato controllo dell'impianto di saldatura.
» Rivolgersi al più vicino centro di assistenza per la riparazione
dell'impianto.
Eccessiva proiezione di spruzzi
Causa
Soluzione
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» 5LGXUUHODGLVWDQ]DWUDHOHȐURGRHSH]]R
» 5LGXUUHODWHQVLRQHGLVDOGDWXUD
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» Ridurre la corrente di saldatura.
» Protezione di gas insufficiente.
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» 9HULILFDUHFKHGLIIXVRUHHO XJHOORJDVGHOODWRUFLDVLDQRLQEXRQH
FRQGL]LRQL
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» $XPHQWDUHLOYDORUHLQGXȐLYRGHOFLUFXLWR
» 8WLOL]]DUHXQDSUHVDLQGXȐLYDPDJJLRUH
» Modalità di esecuzione della saldatura non
FRUUHȐD
» Ridurre l'inclinazione della torcia.
Insufficiente penetrazione
Causa
Soluzione
» Modalità di esecuzione della saldatura non
FRUUHȐD
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» 3DUDPHWULGLVDOGDWXUDQRQFRUUHȐL
» Aumentare la corrente di saldatura.
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» 3UHSDUD]LRQHGHLOHPELQRQFRUUHȐD
» Aumentare l'apertura del cianfrino.
» &ROOHJDPHQWRGLPDVVDQRQFRUUHȐR
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» Pezzi da saldare di consistenti dimensioni.
» Aumentare la corrente di saldatura.
Inclusioni di scoria
Causa
Soluzione
» Incompleta asportazione della scoria.
» Eseguire una accurata pulizia dei pezzi prima di eseguire la
saldatura.
» (OHȐURGRGLGLDPHWURWURSSRJURVVR
» 8WLOL]]DUHXQHOHȐURGRGLGLDPHWURLQIHULRUH
» 3UHSDUD]LRQHGHLOHPELQRQFRUUHȐD
» Aumentare l'apertura del cianfrino.
» Modalità di esecuzione della saldatura non
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» $YDQ]DUHUHJRODUPHQWHGXUDQWHWXȐHOHIDVLGHOODVDOGDWXUD
Inclusioni di tungsteno
Causa
Soluzione
» 3DUDPHWULGLVDOGDWXUDQRQFRUUHȐL
» Ridurre la corrente di saldatura.
» 8WLOL]]DUHXQHOHȐURGRGLGLDPHWURVXSHULRUH
» (OHȐURGRQRQFRUUHȐR
» 8WLOL]]DUHVHPSUHSURGRȐLHPDWHULDOLGLTXDOLW¢
» (VHJXLUHXQDFRUUHȐDDIILODWXUDGHOO HOHȐURGR
» Modalità di esecuzione della saldatura non
FRUUHȐD
» (YLWDUHFRQWDȐLWUDHOHȐURGRHEDJQRGLVDOGDWXUD
40
DIAGNOSTICA E SOLUZIONI
Soffiature
Causa
Soluzione
» Protezione di gas insufficiente.
» 5HJRODUHLOFRUUHȐRIOXVVRGLJDV
» 9HULILFDUHFKHGLIIXVRUHHO XJHOORJDVGHOODWRUFLDVLDQRLQEXRQH
FRQGL]LRQL
Incollature
Causa
Soluzione
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» $XPHQWDUHODGLVWDQ]DWUDHOHȐURGRHSH]]R
» $XPHQWDUHODWHQVLRQHGLVDOGDWXUD
» 3DUDPHWULGLVDOGDWXUDQRQFRUUHȐL
» Aumentare la corrente di saldatura.
» Aumentare la tensione di saldatura.
» Modalità di esecuzione della saldatura non
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» Pezzi da saldare di consistenti dimensioni.
» Aumentare la corrente di saldatura.
» 'LQDPLFDG DUFRQRQFRUUHȐD
» $XPHQWDUHLOYDORUHLQGXȐLYRGHOFLUFXLWR
» 8WLOL]]DUHXQDSUHVDLQGXȐLYDPDJJLRUH
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» 3DUDPHWULGLVDOGDWXUDQRQFRUUHȐL
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» Protezione di gas insufficiente.
» 5HJRODUHLOFRUUHȐRIOXVVRGLJDV
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Porosità
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Soluzione
» Presenza di grasso, vernice, ruggine o sporcizia sui
pezzi da saldare.
» Eseguire una accurata pulizia dei pezzi prima di eseguire la
saldatura.
» Presenza di grasso, vernice, ruggine o sporcizia sul
materiale d'apporto.
» 8WLOL]]DUHVHPSUHSURGRȐLHPDWHULDOLGLTXDOLW¢
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» Presenza di umidità nel materiale d'apporto.
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» /XQJKH]]DG DUFRQRQFRUUHȐD
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» 8WLOL]]DUHVHPSUHSURGRȐLHPDWHULDOLGLTXDOLW¢
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rapida.
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» Eseguire un preriscaldo dei pezzi da saldare.
» Aumentare la corrente di saldatura.
41
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CENNI TEORICI SULLA SALDATURA
Cricche a caldo
IT
Causa
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» 3DUDPHWULGLVDOGDWXUDQRQFRUUHȐL
» Ridurre la corrente di saldatura.
» 8WLOL]]DUHXQHOHȐURGRGLGLDPHWURLQIHULRUH
» Presenza di grasso, vernice, ruggine o sporcizia sui
pezzi da saldare.
» Eseguire una accurata pulizia dei pezzi prima di eseguire la
saldatura.
» Presenza di grasso, vernice, ruggine o sporcizia sul
materiale d'apporto.
» 8WLOL]]DUHVHPSUHSURGRȐLHPDWHULDOLGLTXDOLW¢
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VDOGDUH
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» Presenza di umidità nel materiale d'apporto.
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saldare.
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9.1 Saldatura con elettrodo rivestito (MMA)
Preparazione dei lembi
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Proprietà
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Descrizione
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Introduzione
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200 - 350 A
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52
ENGLISH
EU DECLARATION OF CONFORMITY
The builder
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
GHFODUHVXQGHULWVVROHUHVSRQVLELOLW\WKDWWKHIROORZLQJSURGXFW
URANOS NX 4000 PME
55.03.067
55.03.065
55.03.068
55.03.069
55.03.064
55.03.071
55.03.072
55.03.063
URANOS NX 5000 PME
FRQIRUPVWRWKH(8GLUHFWLYHV
2014/35/EU
2014/30/EU
2011/65/EU
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
RoHS DIRECTIVE
DQGWKDWIROORZLQJKDUPRQL]HGVWDQGDUGVKDYHEHHQGXO\DSSOLHG
EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
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$Q\RSHUDWLRQRUPRGLILFDWLRQWKDWKDVQRWEHHQSUHYLRXVO\DXWKRUL]HGE\voestalpine Böhler Welding
Selco S.r.l.ZLOOLQYDOLGDWHWKLVFHUWLILFDWH
2QDUDGL7RPEROR
voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
53
EN
UKCA - DECLARATION OF CONFORMITY
EN
The builder
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
GHFODUHVXQGHULWVVROHUHVSRQVLELOLW\WKDWWKHIROORZLQJSURGXFW
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LVLQFRQIRUPLW\ZLWKWKHUHOHYDQW8.6WDWXWRU\,QVWUXPHQWV DQGWKHLUDPHQGPHQWV 2016 No. 1091 Electrical Equipment (Safety) Regulations 2016
2016 No. 1101 Electromagnetic Compatibility Regulations 2016
2012 No. 3032 The Restriction of the Use of Certain Hazardous Substances in Electrical and
Electronic Equipment Regulations 2012
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LQUHODWLRQWRZKLFKFRQIRUPLW\LVGHFODUHG
EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
7KHGRFXPHQWDWLRQFHUWLI\LQJFRPSOLDQFHZLWKWKHGLUHFWLYHVZLOOEHNHSWDYDLODEOHIRULQVSHFWLRQDWWKH
DIRUHPHQWLRQHGPDQXIDFWXUHU
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Selco S.r.l.ZLOOLQYDOLGDWHWKLVFHUWLILFDWH
2QDUDGL7RPEROR
voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
54
INDEX
1. WARNING..........................................................................................................................................56
1.1 Work environment ..........................................................................................................................................................56
1.2 User’s and other persons’ protection........................................................................................................................56
1.3 Protection against fumes and gases ........................................................................................................................57
1.4 Fire/explosion prevention ............................................................................................................................................58
1.5 Prevention when using gas cylinders ........................................................................................................................58
1.6 Protection from electrical shock.................................................................................................................................58
(OHFWURPDJQHWLFȋHOGVDQGLQWHUIHUHQFHV ...............................................................................................................58
1.8 IP Protection rating ........................................................................................................................................................59
1.9 Disposal.............................................................................................................................................................................60
2. INSTALLATION ..................................................................................................................................60
/LȍLQJWUDQVSRUW XQORDGLQJ.....................................................................................................................................60
2.2 Positioning of the equipment......................................................................................................................................60
2.3 Connection .......................................................................................................................................................................60
2.4 Installation ........................................................................................................................................................................61
3. SYSTEM PRESENTATION ..................................................................................................................64
3.1
3.2
3.3
3.4
3.5
Rear panel ........................................................................................................................................................................64
Rear panel ........................................................................................................................................................................64
Sockets panel...................................................................................................................................................................64
Front control panel URANOS NX 4000/5000 PME (LCD 3.5”)..........................................................................65
Front control panel URANOS NX 4000/5000 PME..............................................................................................66
4. EQUIPMENT USE ..............................................................................................................................66
4.1
4.2
4.3
4.4
Starting Screen ................................................................................................................................................................66
Test screen ........................................................................................................................................................................66
Main Screen .....................................................................................................................................................................67
MMA process main screen...........................................................................................................................................67
5. SETUP.................................................................................................................................................74
3DUDPHWHUVHWXSDQGVHȏLQJ......................................................................................................................................74
6SHFLȋFSURFHGXUHVSDUDPHWHUV................................................................................................................................84
6. MAINTENANCE.................................................................................................................................88
6.1 Carry out the following periodic checks on the power source..........................................................................88
6.2 Responsibility ...................................................................................................................................................................88
7. Alarm codes ......................................................................................................................................89
8. TROUBLESHOOTING .......................................................................................................................90
9. WELDING THEORY ...........................................................................................................................94
9.1 Manual Metal Arc welding (MMA).............................................................................................................................94
9.2 TIG welding (continuos arc)..........................................................................................................................................95
9.3 Continuous wire welding (MIG/MAG)........................................................................................................................96
10.
11.
12.
13.
14.
TECHNICAL SPECIFICATIONS .......................................................................................................99
RATING PLATE...............................................................................................................................103
MEANING RATING PLATE ............................................................................................................104
DIAGRAM .....................................................................................................................................627
CONNECTORS .............................................................................................................................635
15. SPARE PARTS LIST ........................................................................................................................639
SYMBOLS
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7HFKQLFDOQRWHVWRIDFLOLWDWHRSHUDWLRQV
55
EN
WARNING
1. WARNING
Before performing any operation on the machine, make sure that you have thoroughly read and understood the
contents of this booklet. Do not perform modifications or maintenance operations which are not prescribed. Do
consult qualified personnel for any doubt or problem concerning the use of the machine, even if not described
herein.
Do not perform modifications or maintenance operations which are not prescribed. The manufacturer cannot be
held responsible for damages to persons or property caused by misuse or non-application of the contents of this
booklet by the user.
The operating instructions must always be at hand wherever the device is being used. In addition to the operating
LQVWUXFWLRQVDȐHQWLRQPXVWDOVREHSDLGWRDQ\JHQHUDOO\DSSOLFDEOHDQGORFDOUHJXODWLRQVUHJDUGLQJDFFLGHQW
prevention and environmental protection.
EN
AII persons involved in commissioning, operating, maintaining and servicing the device must:
• be suitably qualified
• have sufficient knowledge of welding
• read and follow these operating instructions carefully
Please consult qualified personnel if you have any doubts or difficulties in using the equipment.
1.1 Work environment
All equipment shall be used exclusively for the operations for which it was designed, in the ways and ranges stated
on the rating plate and/or in this booklet, according to the national and international directives regarding safety.
Other uses than the one expressly declared by the manufacturer shall be considered totally inappropriate and
dangerous and in this case the manufacturer disclaims all responsibility.
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QRUHVSRQVDELOLW\IRUDQ\GDPDJHVFDXVHGE\XVHLQGRPHVWLFHQYLURQPHQWV
EN
IEC
The equipment must be used in environments with a temperature between -10°C and +40°C (between +14°F and
+104°F).
The equipment must be transported and stored in environments with a temperature between -25°C and +55°C
(between -13°F and 131°F).
The equipment must be used in environments free from dust, acid, gas or any other corrosive substances.
The equipment shall not be used in environments with a relative humidity higher than 50% at 40°C (104°F).
The equipment shall not be used in environments with a relative humidity higher than 90% at 20°C (68°F).
The system must not be used at an higher altitude than 2,000 metres (6,500 feet) above sea level.
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1.2 User’s and other persons’ protection
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Wear protective clothing to protect your skin from the arc rays, sparks or incandescent metal. Clothes must cover the
whole body and must be:
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ऌ insulating and dry
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56
WARNING
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1.3 Protection against fumes and gases
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WARNING
1.4 Fire/explosion prevention
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1.5 Prevention when using gas cylinders
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1.6 Protection from electrical shock
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1.7 Electromagnetic fields and interferences
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58
WARNING
1.7.1 EMC classification in accordance with: EN 60974-10/A1:2015.
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Class A
Class A equipment is not intended for use in residential locations where the electrical power is provided by the public
low-voltage supply system. There may be potential difficulties in ensuring electromagnetic compatibility of class A
equipment in those locations, due to conducted as well as radiated disturbances.
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1.7.2 Installation, use and area examination
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The user must be an expert in the activity and as such is responsible for installation and use of the equipment
according to the manufacturer's instructions. lf any electromagnetic interference is noticed, the user must solve the
problem, if necessary with the manufacturer's technical assistance.
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1.7.3 Mains power supply requirements
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1.7.4 Precautions regarding cables
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1.7.5 Earthing connection
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1.7.6 Earthing the workpiece
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1.7.7 Shielding
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1.8 IP Protection rating
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IP
• Enclosure protected against access to dangerous parts by fingers and against ingress of solid bodies objects with
diameter equal or greater than 12.5 mm.
• Enclosure protected against rain at an angle of 60°.
• Enclosure protected against harmful effects due to the ingress of water when the moving parts of the equipment
are not operating.
59
EN
INSTALLATION
1.9 Disposal
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2. INSTALLATION
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2.1 Lifting, transport & unloading
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2.2 Positioning of the equipment
Keep to the following rules:
•
•
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2.3 Connection
The equipment is provided with a power supply cable for connection to the mains.
The system can be powered by:
• three-phase 400V
• 230V 400V (V. 230/400V)
Operation of the equipment is guaranteed for voltage tolerances up to ±15% with respect to the rated value.
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earth contact.
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recommended.
In order to protect users, the equipment must be correctly earthed. The power supply voltage is provided with an
earth lead (yellow - green), which must be connected to a plug provided with earth contact. This yellow/green wire
shall NEVER be used with other voltage conductors. Verify the existence of the earthing in the equipment used and
the good condition of the sockets. Install only certified plugs according to the safety regulations.
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60
INSTALLATION
2.4 Installation
2.4.1 Connection for MMA welding
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1
Earth clamp connector
2
Negative power socket (-)
3
Electrode holder clamp connector
4
Positive power socket (+)
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2.4.2 Connection for deseaming ARC-AIR
1
Earth clamp connector
2
Negative power socket (-)
3
ARC AIR holder connector
4
Positive power socket (+)
5
Air hose connector
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61
EN
INSTALLATION
2.4.3 Connection for TIG welding
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1
Earth clamp connector
2
Positive power socket (+)
3
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4
Torch socket
5
Gas pipe connector
6
Pressure reducer
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2.4.4 Connection for MIG/MAG welding
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Signal cable (CAN-BUS) input
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Power cable
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Positive power socket (+)
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Signal cable
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Signal cable input (CAN bus) (cable bundle)
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Gas tube
7
Gas supply connector
INSTALLATION
1
Signal cable (CAN-BUS) input
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Power cable
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Positive power socket (+)
4
Signal cable
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Signal cable input (CAN bus) (cable bundle)
6
Gas tube
7
Gas supply connector
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SYSTEM PRESENTATION
3. SYSTEM PRESENTATION
3.1 Rear panel
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Basic electrode
Cellulosic electrode
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0D[LPXP
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0/off
0/off
CrNi electrode
Aluminum electrode
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0D[LPXP
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0/off
0/off
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0/off
Cast Iron electrode
204
Dynamic power control (DPC)
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I=C
Constant current
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1÷20
Falling characteristic with adjustable slope
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Constant power
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312
Arc detachment voltage
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Never set an arc detachment voltage higher than the no-load voltage of the power source.
Basic electrode
399
500
Cellulosic electrode
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99.9 V
57.0 V
0/off
99.9 V
70.0 V
Welding speed
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200 cm/min
15 cm/min
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551
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552
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601
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602
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705
Circuit resistance calibration
751
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76
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752
Voltage reading
768
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0
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7
Welding current
399
500
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200 cm/min
10 cm/min
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551
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552
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10
10
77
SETUP
601
Regulation step
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602
External parameter CH1, CH2, CH3, CH4
705
Circuit resistance calibration
751
Current reading
752
Voltage reading
755
Gas flow reading (WFR)
764
Coolant flow reading
765
Coolant temperature reading
768
HI heat input measurement
EN
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851
ARC-AIR enabling
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Save and Exit
0
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1
Reset
2
Synergy
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22.0 m/min
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6
Corner bead "a"
7
Voltage - arc length
10
11
12
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79
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SETUP
15
EN
16
19
20
21
22
23
24
Burn back
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22 m/min
2.5 m/min
Pulse frequency (double pulsed)
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Secondary voltage (double pulsed)
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Initial increment
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80
SETUP
26
27
28
30
31
32
33
34
35
Crater filler
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Initial increment time
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99.9 s
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99.9 s
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99.9 s
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Secondary voltage (MIG Bilevel)
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81
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202
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Inductance
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331
Tensione media compensata
399
Welding speed
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35 cm/min
551
Lock/unlock
552
Buzzer tone
601
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10
10
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1
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1
602
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606
U/D torch
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off
1/I1
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705
Circuit resistance calibration
751
Current reading
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82
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752
Voltage reading
755
Gas flow reading (WFR)
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757
Wire speed reading
758
Robot movement speed
760
Current reading (motor 1)
761
Wire speed reading
762
Current reading (motor 2)
763
Wire speed reading
764
Coolant flow reading
765
Coolant temperature reading
768
HI heat input measurement
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851
ARC-AIR enabling
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5.2 Specific procedures parameters
5.2.1 7 segment display personalisation
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Welding parameters
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Welding parameters
Functions
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Welding parameters
84
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Functions
MIG/MAG
Welding parameters
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Functions
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MMA
Welding parameters
Functions
TIG
Welding parameters
Functions
MIG/MAG
Welding parameters
Functions
5.2.3 Lock/unlock (Set up 551)
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Panel functions
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5.2.4 External controls management (Set up 602)
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External controls management
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5.2.5 Circuit resistance calibration (set up 705)
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SETUP
Calibration
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5.2.6 Guard limits (Set up 801)
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MAINTENANCE
Guard limits setting
3
EN
4
1
2
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Warning limits line
2
Alarm limits line
3
Minimum levels column
4
Maximum levels column
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3DUDPHWHUV 6. MAINTENANCE
Routine maintenance must be carried out on the system according to the manufacturer's instructions. When the
equipment is working, all the access and operating doors and covers must be closed and locked. The system must
not be modified in any way. Prevent conductive dust from accumulating near the louvers and over them.
Any maintenance operation must be performed by qualified personnel only. The repair or replacement of any parts
in the system by unauthorised personnel will invalidate the product warranty. The repair or replacement of any parts
in the system must be carried out only by qualified personnel.
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6.1 Carry out the following periodic checks on the power source
6.1.1 System
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6.1.2 For the maintenance or replacement of torch components, electrode holders and/or earth cables:
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6.2 Responsibility
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IEC
Failure to carry out the above maintenance will invalidate all warranties and exempt the manufacturer from any
liability. The manufacturer disclaims any responsibility if the user fails to follow these instructions. For any doubts
and/or problems do not hesitate to contact your nearest customer service centre.
88
ALARM CODES
7. ALARM CODES
ALARM
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CAUTION
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8. TROUBLESHOOTING
The system fails to come on (green LED off)
Cause
Solution
» No mains voltage at the socket.
» Check and repair the electrical system as needed.
» Use qualified personnel only.
» Faulty plug or cable.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» Line fuse blown.
» Replace the faulty component.
» Faulty on/off switch.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» Connection between wire feed carriage and
generator incorrect or faulty.
» Check that the various parts of the system are properly connected.
90
TROUBLESHOOTING
» Faulty electronics.
» Contact the nearest service centre to have the system repaired.
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Cause
Solution
» )DXOW\WRUFKWULJJHUEXȐRQ
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» The system has overheated (temperature alarm yellow LED on).
» Wait for the system to cool down without switching it off.
» Side cover open or faulty door switch.
» In order to ensure safe operation the side cover must be closed while
welding.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» Incorrect earth connection.
» Earth the system correctly.
» Read the paragraph "Installation ".
» Mains voltage out of range (yellow LED on).
» Bring the mains voltage within the power source admissible range.
» Connect the system correctly.
» Read the paragraph "Connections ".
» Faulty electronics.
» Contact the nearest service centre to have the system repaired.
Incorrect output power
Cause
Solution
» Incorrect selection in the welding process or faulty
selector switch.
» Select the welding process correctly.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» System parameters or functions set incorrectly.
» Reset the system and the welding parameters.
» Faulty potentiometer/encoder for the adjustment
of the welding current.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» Mains voltage out of range.
» Connect the system correctly.
» Read the paragraph "Connections ".
» Input mains phase missing.
» Connect the system correctly.
» Read the paragraph "Connections ".
» Faulty electronics.
» Contact the nearest service centre to have the system repaired.
Wire feeder fails
Cause
Solution
» )DXOW\WRUFKWULJJHUEXȐRQ
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» Incorrect or worn rollers.
» Replace the rollers.
» Faulty wire feeder.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» Damaged torch liner.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» No power supply to the wire feeder.
» Check the connection to the power source.
» Read the paragraph "Connections ".
» Contact the nearest service centre to have the system repaired.
» Tangled wire on the spool.
» Untangle the wire or replace the wire spool.
» Melted torch nozzle (wire stuck)
» Replace the faulty component.
Irregular wire feeding
Cause
Solution
» )DXOW\WRUFKWULJJHUEXȐRQ
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» Incorrect or worn rollers.
» Replace the rollers.
» Faulty wire feeder.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
91
EN
TROUBLESHOOTING
» Damaged torch liner.
» Replace the faulty component.
» Contact the nearest service centre to have the system repaired.
» Incorrect spindle clutch or misadjusted rolls
locking devices.
» Release the clutch.
» Increase the rolls locking pressure.
Arc instability
EN
Cause
Solution
» Insufficient shielding gas.
» Adjust the air flow.
» Check that the diffuser and the gas nozzle of the torch are in good
condition.
» Humidity in the welding gas.
» Always use quality materials and products.
» Ensure the gas supply system is always in perfect condition.
» Incorrect welding parameters.
» Check the welding system carefully.
» Contact the nearest service centre to have the system repaired.
Excessive spatter
Cause
Solution
» Incorrect arc length.
» Decrease the distance between the electrode and the piece.
» Decrease the welding voltage.
» Incorrect welding parameters.
» Decrease the welding current.
» Insufficient shielding gas.
» Adjust the air flow.
» Check that the diffuser and the gas nozzle of the torch are in good
condition.
» Incorrect arc regulation.
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» Incorrect welding mode.
» Decrease the torch angle.
Insufficient penetration
Cause
Solution
» Incorrect welding mode.
» Decrease the travel speed while welding.
» Incorrect welding parameters.
» Increase the welding current.
» Incorrect electrode.
» Use a smaller diameter electrode.
» Incorrect edge preparation.
» Increase the chamfering.
» Incorrect earth connection.
» Earth the system correctly.
» Read the paragraph "Installation ".
» Pieces to be welded too big.
» Increase the welding current.
Slag inclusions
Cause
Solution
» Poor cleanliness.
» Clean the pieces accurately before welding.
» Electrode diameter too big.
» Use a smaller diameter electrode.
» Incorrect edge preparation.
» Increase the chamfering.
» Incorrect welding mode.
» Decrease the distance between the electrode and the piece.
» Move regularly during all the welding operations.
Tungsten inclusions
Cause
Solution
» Incorrect welding parameters.
» Decrease the welding current.
» Use a bigger diameter electrode.
» Incorrect electrode.
» Always use quality materials and products.
» Sharpen the electrode carefully.
» Incorrect welding mode.
» Avoid contact between the electrode and the weld pool.
92
TROUBLESHOOTING
Blowholes
Cause
Solution
» Insufficient shielding gas.
» Adjust the air flow.
» Check that the diffuser and the gas nozzle of the torch are in good
condition.
Sticking
Cause
Solution
» Incorrect arc length.
» Increase the distance between the electrode and the piece.
» Increase the welding voltage.
» Incorrect welding parameters.
» Increase the welding current.
» Increase the welding voltage.
» Incorrect welding mode.
» Angle the torch more.
» Pieces to be welded too big.
» Increase the welding current.
» Incorrect arc regulation.
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Undercuts
Cause
Solution
» Incorrect welding parameters.
» Decrease the welding current.
» Use a smaller diameter electrode.
» Incorrect arc length.
» Decrease the distance between the electrode and the piece.
» Decrease the welding voltage.
» Incorrect welding mode.
» Decrease the side oscillation speed while filling.
» Decrease the travel speed while welding.
» Insufficient shielding gas.
» Use gases suitable for the materials to be welded.
Oxidations
Cause
Solution
» Insufficient shielding gas.
» Adjust the air flow.
» Check that the diffuser and the gas nozzle of the torch are in good
condition.
Porosity
Cause
Solution
» Grease, varnish, rust or dirt on the workpieces to be
welded.
» Clean the pieces accurately before welding.
» Grease, varnish, rust or dirt on the filler material.
» Always use quality materials and products.
» Keep the filler metal always in perfect condition.
» Humidity in the filler metal.
» Always use quality materials and products.
» Keep the filler metal always in perfect condition.
» Incorrect arc length.
» Decrease the distance between the electrode and the piece.
» Decrease the welding voltage.
» Humidity in the welding gas.
» Always use quality materials and products.
» Ensure the gas supply system is always in perfect condition.
» Insufficient shielding gas.
» Adjust the air flow.
» Check that the diffuser and the gas nozzle of the torch are in good
condition.
» The weld pool solidifies too quickly.
» Decrease the travel speed while welding.
» Pre-heat the workpieces to be welded.
» Increase the welding current.
93
EN
WELDING THEORY
Hot cracks
EN
Cause
Solution
» Incorrect welding parameters.
» Decrease the welding current.
» Use a smaller diameter electrode.
» Grease, varnish, rust or dirt on the workpieces to be
welded.
» Clean the pieces accurately before welding.
» Grease, varnish, rust or dirt on the filler material.
» Always use quality materials and products.
» Keep the filler metal always in perfect condition.
» Incorrect welding mode.
» Carry out the correct sequence of operations for the type of joint to
be welded.
» Pieces to be welded have different characteristics.
» &DUU\RXWEXȐHULQJEHIRUHZHOGLQJ
Cold cracks
Cause
Solution
» Humidity in the filler metal.
» Always use quality materials and products.
» Keep the filler metal always in perfect condition.
» Particular geometry of the joint to be welded.
» Pre-heat the workpieces to be welded.
» Carry out post-heating.
» Carry out the correct sequence of operations for the type of joint to
be welded.
9. WELDING THEORY
9.1 Manual Metal Arc welding (MMA)
Preparing the edges
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Property
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Choosing the welding current
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Striking and maintaining the arc
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WELDING THEORY
Carrying out the welding
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Removing the slag
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9.2 TIG welding (continuos arc)
Description
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D.C.S.P.-Pulsed (Direct Current Straight Polarity Pulsed)
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WELDING THEORY
Steel TIG welding
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Current range
1.0 mm
15÷75 A
1.6 mm
60÷150 A
2.4 mm
130÷240 A
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30
0÷30 A
60÷90
30÷120 A
90÷120
120÷250 A
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30÷120 mm
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120÷250 mm
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Methods
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96
WELDING THEORY
SHORT cycle and SPRAY ARC welding
I (A)
t (ms)
V (V)
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EN
A
B
Welding parameters
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SRRO
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diameter.
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WELDING THEORY
Selection guide of welding parameters with reference to the most typical applications and most commonly
used wires.
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šPP
šPP
šPP
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16V - 22V
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60 - 160 A
100 - 175 A
120 - 180 A
150 - 200 A
Low penetration for thin
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Good penetration and
melting control
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melting
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150 - 250 A
200 - 300 A
250 - 350 A
300 - 400 A
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Automatic welding with
high voltage
Automatic welding
downwards
Not used
30V - 45V
635$<$5&
150 - 250 A
200 - 350 A
300 - 500 A
500 - 750 A
Low penetration with
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Automatic welding with
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Good penetration
downwards
Good penetration, high
deposit on thick
materials
Gases
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103
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12. MEANING RATING PLATE
5
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3
7
9
8
10
7
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18
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14
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19
23
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15A
15B
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EU-KONFORMITÄTSERKLÄRUNG
Der Bauarbeiter
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
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URANOS NX 4000 PME
55.03.067
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55.03.069
55.03.064
55.03.071
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2014/35/EU
2014/30/EU
2011/65/EU
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WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
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voestalpine Böhler Welding Selco s.r.l.
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105
DE
INDEX
1. WARNUNG ......................................................................................................................................107
DE
1.1 Arbeitsumgebung ....................................................................................................................................................... 107
3HUV¸QOLFKHU6FKXW]XQG6FKXW]'ULȏHU.................................................................................................................. 107
1.3 Rauch- und Gasschutz............................................................................................................................................... 108
1.4 Brand-/Explosionsverhütung................................................................................................................................... 108
6FKXW]PD¡QDKPHQLP8PJDQJPLW*DVȌDVFKHQ............................................................................................. 109
1.6 Schutz vor Elektrischem Schlag...............................................................................................................................109
1.7 Elektromagnetische Felder und Störungen .........................................................................................................109
1.8 Schutzart IP ................................................................................................................................................................... 110
1.9 Entsorgung .................................................................................................................................................................... 110
2. INSTALLATION ................................................................................................................................111
2.1
2.2
2.3
2.4
Heben, Transportieren und Abladen.....................................................................................................................111
Aufstellen der Anlage................................................................................................................................................. 111
Elektrischer Anschluss................................................................................................................................................. 111
Inbetriebnahme ........................................................................................................................................................... 112
3. PRÄSENTATION DER ANLAGE.......................................................................................................115
3.1
3.2
3.3
3.4
3.5
Hintere Tafel.................................................................................................................................................................. 115
Hintere Tafel.................................................................................................................................................................. 115
Buchsenfeld................................................................................................................................................................... 115
Frontbedienfeld URANOS NX 4000/5000 PME (LCD 3.5”)............................................................................. 116
Frontbedienfeld URANOS NX 4000/5000 PME................................................................................................. 117
4. VERWENDUNG VON GERÄTEN ....................................................................................................117
4.1
4.2
4.3
4.4
Startbildschirm ............................................................................................................................................................. 117
Test-Anzeige.................................................................................................................................................................. 117
Haupt-Menü ................................................................................................................................................................. 118
Hauptbildschirmseite des E-Handschweißprozesses........................................................................................118
5. SETUP...............................................................................................................................................126
5.1 Setup und Parametereinstellung............................................................................................................................. 126
5.2 Spezielle Verfahren zur Verwendung der Parameter........................................................................................135
6. WARTUNG .......................................................................................................................................140
6.1 Führen Sie folgende regelmäßige Überprüfungen am Generator durch ................................................... 140
6.2 Verantwortung.............................................................................................................................................................. 140
7. ALARMCODES ................................................................................................................................140
8. FEHLERSUCHE................................................................................................................................142
9. THEORETISCHE HINWEISE ZUM SCHWEISSEN ...........................................................................146
9.1 Schweißen mit Mantelelektroden (E-Hand-Schweißen) ................................................................................... 146
9.2 WIG-Schweißen (kontinuierlicher Lichtbogen).....................................................................................................147
9.3 Schweissen mit Endlosdrahtelektroden (MIG/MAG)..........................................................................................148
10.
11.
12.
13.
14.
TECHNISCHE DATEN ...................................................................................................................151
LEISTUNGSCHILDER ....................................................................................................................155
BEDEUTUNG DER ANGABEN AUF DEM LEISTUNGSSCHILD...................................................156
SCHALTPLAN ...............................................................................................................................627
VERBINDER ..................................................................................................................................635
15. ERSATZTEILVERZEICHNIS ..........................................................................................................639
SYMBOLE
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106
WARNUNG
1. WARNUNG
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Alle Personen, die mit der lnbetriebnahme, Bedienung, Wartung und lnstandhaltung des Gerätes zu tun haben,
müssen:
• entsprechend qualifiziert sein
• Kenntnisse vom Schweißen haben
• diese Bedienungsanleitung vollstandig lesen und genau befolgen
Bei Fragen oder Unklarheiten im Umgang mit dem Gerät wenden Sie sich an Fachpersonal.
1.1 Arbeitsumgebung
Die gesamte Anlage darf ausschließlich für den Zweck verwendet werden, für den sie konzipiert wurde, auf die Art
und in dem Umfang, der auf dem Leistungsschild und/oder im vorliegenden Handbuch festgelegt ist und gemäß
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EN
IEC
Die Anlage darf nur bei Umgebungstemperaturen zwischen -10°C und +40°C (zwischen +14°F und +104°F) benutzt
werden.
Die Anlage darf nur bei Umgebungstemperaturen zwischen -25°C und +55°C (zwischen -13°F und 131°F) befördert
und gelagert werden.
Die Anlage darf nur in einer Umgebung benutzt werden, die frei von Staub, Säure, Gas und ätzenden Substanzen ist.
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9HUZHQGHQ6LHGDV*HU¦WQLFKWXP6WDUWKLOIHDQ0RWRUHQ]XJHEHQ
1.2 Persönlicher Schutz und Schutz Dritter
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IHXHUIHVWH7UHQQZDQGXPGHQ6FKZHL¡EHUHLFKYRU6WUDKOHQ)XQNHQXQGOHLFKWHU6FKODFNH]XVFK¾W]HQ$QZHVHQGH
GULȐH3HUVRQHQGDUDXIKLQZHLVHQQLFKWLQGHQ6FKZHL¡OLFKWERJHQRGHUGDVJO¾KHQGH0HWDOO]XVFKDXHQXQGVLFK
DXVUHLFKHQG]XVFK¾W]HQ
Schutzkleidung anziehen, um die Haut vor Lichtbogenstrahlung, Funken und glühend heißem Metall zu schützen.
Die getragene Kleidung muss den ganzen Körper bedecken und wie folgt beschaffen sein:
ऌ unversehrt und in gutem Zustand
ऌ feuerfest
ऌ isolierend und trocken
ऌ am Körper anliegend und ohne Aufschläge
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0DVNHQPLWVHLWOLFKHP*HVLFKWVVFKXW]XQGJHHLJQHWHP6FKXW]ILOWHU PLQGHVWHQV6FKXW]VWXIHRGHUK¸KHU I¾UGLH
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6FKZHL¡VFKODFNH
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107
DE
WARNUNG
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:HUN]HXJHQ XVZ PLW VLFK EHZHJHQGHQ 7HLOHQ YHUPHLGHQ ZLH YHQWLODWRUHQ ]DKQU¦GHUQ UROOHQ XQG ZHOOHQ
GUDKWVSXOHQ'LH=DKQU¦GHUEHLODXIHQGHP'UDKWYRUVFKXEJHU¦WQLFKWEHU¾KUHQ'LH$QODJHGDUINHLQHU†QGHUXQJ
XQWHU]RJHQZHUGHQ8PJHKHQžEHUEU¾FNHQGHU6FKXW]YRUULFKWXQJHQDQ'UDKWYRUVFKXEJHU¦WHQLVWEHVRQGHUV
JHI¦KUOLFKXQGEHIUHLWGHQ+HUVWHOOHUYRQMHJOLFKHU+DȎXQJI¾U3HUVRQHQXQG6DFKVFK¦GHQ
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1.3 Rauch- und Gasschutz
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:HQQ6FKZHL¡DUEHLWHQLQHQJHQ5¦XPHQGXUFKJHI¾KUWZHUGHQVROOWHGHU6FKZHL¡HUYRQHLQHPDX¡HUKDOEGLHVHV5DXPV
VWHKHQGHQ.ROOHJHQEHDXIVLFKWLJWZHUGHQ
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• 6SU¾KHQGH)XQNHQXQGJO¾KHQGH7HLOFKHQN¸QQHQOHLFKWYHUVWUHXWZHUGHQXQGEHQDFKEDUWH%HUHLFKHDXFKGXUFKNOHLQH
˜IIQXQJHQHUUHLFKHQ6HLHQ6LHEHLP6FKXW]YRQ3HUVRQHQXQG*HJHQVW¦QGHQEHVRQGHUVDXIPHUNVDP
• .HLQH6FKZHL¡RGHU6FKQHLGDUEHLWHQ¾EHURGHULQGHU1¦KHYRQ'UXFNEHK¦OWHUQDXVI¾KUHQ
108
WARNUNG
• .HLQH6FKZHL¡RGHU6FKQHLGDUEHLWHQDQJHVFKORVVHQHQ%HK¦OWHUQRGHU5RKUHQGXUFKI¾KUHQ%HLP6FKZHL¡HQYRQ5RKUHQ
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• 1LFKWDQ2UWHQVFKZHL¡HQGLHH[SORVLYH6WDXEWHLOH*DVHRGHU'¦PSIHHQWKDOWHQ
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Klasse
A
Anlagen der Klasse A sind nicht für die Nutzung in Wohngebieten konzipiert, in denen die elektrische Leistung vom
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1.7.2 Installation, Gebrauch und Bewertung des Bereichs
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Der Benutzer muss ein erfahrener Fachmann auf dem Gebiet sein und ist als solcher für die Installation und den
Gebrauch des Geräts gemäß den Herstelleranweisungen verantwortlich. Wenn elektromagnetische Störungen
festgestellt werden, muss der Benutzer des Gerätes das Problem lösen, wenn notwendig mit Hilfe des
Kundendienstes des Herstellers.
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• Gehäuse mit Schutz gegen Schäden durch eindringendes Wasser, wenn die beweglichen Teile der Anlage im
Stillstand sind.
1.9 Entsorgung
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2.3 Elektrischer Anschluss
Der Generator ist mit einem Stromkabel für den Anschluss an das Stromnetz versehen.
Die Anlage kann gespeist werden mit:
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• 230V dreiphasig (V. 230/400V)
Der Betrieb des Geräts wird für Spannungsabweichungen vom Nennwert bis zu ±15% garantiert.
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3.4 Frontbedienfeld URANOS NX 4000/5000 PME (LCD 3.5")
1
5
2
3
4
DE
6
7
1
8
9
LED Versorgung
=HLJWDQGDVVGLH$QODJHDQGLH6WURPYHUVRUJXQJDQJHVFKORVVHQXQGHLQJHVFKDOWHWLVW
2
LED Allgemeiner Alarm
=HLJWGHQP¸JOLFKHQ(LQJULIIYRQ6FKXW]HLQULFKWXQJHQDQ]%7HPSHUDWXUVFKXW]
3
LED Aktive Leistung
=HLJWDQGDVVDQGHQ$XVJDQJVNOHPPHQGHU$QODJH6SDQQXQJDQOLHJW
4
7-Segment-Anzeige
(UP¸JOLFKW GLH $Q]HLJH DOOJHPHLQHU *HU¦WHSDUDPHWHU Z¦KUHQG GHV 6WDUWHQV $EOHVHQ YRQ (LQVWHOOXQJHQ
6WURPXQG6SDQQXQJZ¦KUHQGGHV6FKZHL¡HQVXQGGLH$Q]HLJHYRQ)HKOHUFRGHV
(UP¸JOLFKW GLH $Q]HLJH DOOJHPHLQHU *HU¦WHSDUDPHWHU Z¦KUHQG GHV 6WDUWHQV $EOHVHQ YRQ (LQVWHOOXQJHQ
6WURPXQG6SDQQXQJZ¦KUHQGGHV6FKZHL¡HQVXQGGLH$Q]HLJHYRQ)HKOHUFRGHV
5
LCD Display
(UP¸JOLFKW GLH $Q]HLJH DOOJHPHLQHU *HU¦WHSDUDPHWHU Z¦KUHQG GHV 6WDUWHQV $EOHVHQ YRQ (LQVWHOOXQJHQ
6WURPXQG6SDQQXQJZ¦KUHQGGHV6FKZHL¡HQVXQGGLH$Q]HLJHYRQ)HKOHUFRGHV
(UP¸JOLFKWGLHYHU]¸JHUXQJVIUHLH$Q]HLJHDOOHU9RUJ¦QJH
6
Hauptregler
(UP¸JOLFKWGDVVWXIHQORVH(LQVWHOOHQGHV6FKZHL¡VWURPV
(UP¸JOLFKWGHQ=XJDQJ]XP6HWXSGLH$XVZDKOXQG(LQVWHOOXQJGHU6FKZHL¡SDUDPHWHU
7
Funktionstasten
(UP¸JOLFKWGLH$XVZDKOGHUYHUVFKLHGHQHQ)XQNWLRQHQGHU$QODJH
6FKZHL¡YHUIDKUHQ(+DQG
6FKZHL¡PHWKRGHQ
,PSXOVVWURP
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116
VERWENDUNG VON GERÄTEN
8
Programmtaste
(UP¸JOLFKW GLH $XVZDKO HLQHV YRUHLQJHVWHOOWHQ 6FKZHL¡SURJUDPPV ¾EHU GLH $XVZDKO HLQLJHU HLQIDFKHU
,QIRUPDWLRQHQ
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9
Job-Taste
(UP¸JOLFKW GDV 6SHLFKHUQ XQG 9HUZDOWHQ YRQ 6FKZHL¡SURJUDPPHQ GLH YRP %HGLHQHU SHUVRQDOLVLHUW
ZHUGHQN¸QQHQ
3.5 Frontbedienfeld URANOS NX 4000/5000 PME
1
1
2
3
LED Versorgung
=HLJW DQ GDVV GLH $QODJH DQ GLH 6WURPYHUVRUJXQJ
DQJHVFKORVVHQXQGHLQJHVFKDOWHWLVW
2
LED Allgemeiner Alarm
=HLJWGHQP¸JOLFKHQ(LQJULIIYRQ6FKXW]HLQULFKWXQJHQDQ
]%7HPSHUDWXUVFKXW]
3
LED Aktive Leistung
=HLJW DQ GDVV DQ GHQ $XVJDQJVNOHPPHQ GHU $QODJH
6SDQQXQJDQOLHJW
4
Eingang CAN-BUS-Signalkabel (RC, RI...)
4
4. VERWENDUNG VON GERÄTEN
4.1 Startbildschirm
:HQQGHU*HQHUDWRUHLQJHVFKDOWHWZLUGI¾KUWHUHLQH$EIROJHYRQžEHUSU¾IXQJHQGXUFKXPGDVNRUUHNWH$UEHLWHQGHU$QODJH
XQGDOOHUDQJHVFKORVVHQHQ*HU¦WH]XJHZ¦KUOHLVWHQ$QGLHVHU6WHOOHZLUGDXFKGHU*DVWHVWGXUFKJHI¾KUWXPGHQULFKWLJHQ
$QVFKOXVVGHU*DV]XIXKU]XSU¾IHQ
4.2 Test-Anzeige
:HQQGDV6HLWHQSDQHHO 6SXOHQWHLO JH¸IIQHWLVWVLQG6FKZHL¡DUEHLWHQYHUERWHQ
'LH7HVW$Q]HLJHHUVFKHLQWLP/&''LVSOD\
5
4
3
1
1
7HVW.¾KODJJUHJDW
2
Gastest
3
'UDKWJHVFKZLQGLJNHLW
4
6HLWHQSDQHHORIIHQ
5
.RSI]HLOH
2
Test Kühlaggregat
(UP¸JOLFKWGHQPDQXHOOHQ'UDKWYRUVFKXERKQH*DVGXUFKIOXVVXQGRKQHGDVV6SDQQXQJDP'UDKWDQOLHJW
(UP¸JOLFKWGLH(LQI¾KUXQJGHV'UDKWHVLQGLH'UDKȏ¾KUXQJVVSLUDOHGHV6FKZHL¡EUHQQHUVLQGHU
6FKZHL¡YRUEHUHLWXQJVSKDVH
117
DE
VERWENDUNG VON GERÄTEN
Gastest
(UP¸JOLFKWGLH5HLQLJXQJGHV6FKXW]JDVNUHLVHVXQGGLH'XUFKI¾KUXQJGHUHQWVSUHFKHQGHQ(LQVWHOOXQJHQGHV
6FKXW]JDVGUXFNVXQGGXUFKIOXVVHVEHLDEJHVFKDOWHWHU/HLVWXQJ
Drahtvorschubgeschwindigkeit
(UP¸JOLFKWGLH(LQVWHOOXQJGHU'UDKWYRUVFKXEJHVFKZLQGLJNHLW :¦KUHQGGHU/DGHSKDVH 0LQLPXP
0D[LPDO
Standard
0.5 m/min
22.0 m/min
3.0 m/min
Seitenpaneel offen
Kopfzeile
DE
(UP¸JOLFKWGLH$Q]HLJHEHVWLPPWHUZLFKWLJHU,QIRUPDWLRQHQLQ%H]XJDXIGDVJHZ¦KOWH9HUIDKUHQ
4.3 Haupt-Menü
(UP¸JOLFKWGLH6WHXHUXQJGHU$QODJHXQGGHV6FKZHL¡YHUIDKUHQVXQG]HLJWGLH+DXSWHLQVWHOOXQJHQDQ
4.4 Hauptbildschirmseite des E-Handschweißprozesses
1
1
0HVVXQJHQ
2
6FKZHL¡SDUDPHWHU
3
)XQNWLRQHQ
2
3
Messungen
:¦KUHQGGHU6FKZHL¡DUEHLWHQZHUGHQGHU,VW6WURPXQGGLH,VW6SDQQXQJLP/&''LVSOD\DQJH]HLJW
1
1
6FKZHL¡VWURP
2
6FKZHL¡VSDQQXQJ
2
Schweißparameter
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHUDXVLQGHP6LHGHQ7DVWHU(QFRGHUGU¾FNHQ
5
1
2
3
4
1
6FKZHL¡SDUDPHWHU
2
6\PEROGHV3DUDPHWHUV
3
:HUWGHV3DUDPHWHUV
4
0D¡HLQKHLWGHV3DUDPHWHUV
5
95' 9ROWDJH5HGXFWLRQ'HYLFH
9RUULFKWXQJI¾U6SDQQXQJVYHUPLQGHUXQJ
=HLJWDQGD¡GLH/HHUODXIVSDQQXQJGHU$QODJHNRQWUROOLHUWZLUG
118
VERWENDUNG VON GERÄTEN
Funktionen
(UP¸JOLFKWGDV(LQVWHOOHQGHUZLFKWLJVWHQ)XQNWLRQHQGHV6FKZHL¡YHUIDKUHQVXQGGHU6FKZHL¡PHWKRGHQ
1
1
6FKZHL¡YHUIDKUHQ(+DQG
2
6\QHUJLH00$
2
Schweißverfahren E-Hand
MMA
TIG DC
0,*0$*6WDQGDUG
6FKZHL¡HQ
0,*0$*,PSXOV
6FKZHL¡HQ
Synergie MMA
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$EVLFKWGLHEHVWP¸JOLFKH6FKZHL¡OHLVWXQJ]XHUUHLFKHQ
Standard
%DVLVFK5XWLO
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6WDKO
$OXPLQLXP
*XVV
3HUIHNWH6FKZHL¡I¦KLJNHLWGHUYHUZHQGHWHQ(OHNWURGHZLUGQLFKWJDUDQWLHUW
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$UEHLWVXQG6FKZHL¡EHGLQJXQJHQGHQ]DKOUHLFKHQ(LQVDW]P¸JOLFKNHLWHQ
4.5 Hauptbildschirmseite des WIG
1
0HVVXQJHQ
2
6FKZHL¡SDUDPHWHU
3
)XQNWLRQHQ
Messungen
:¦KUHQGGHU6FKZHL¡DUEHLWHQZHUGHQGHU,VW6WURPXQGGLH,VW6SDQQXQJLP/&''LVSOD\DQJH]HLJW
1
1
6FKZHL¡VWURP
2
6FKZHL¡VSDQQXQJ
2
119
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VERWENDUNG VON GERÄTEN
Schweißparameter
1
1
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHUDXVLQGHP6LHGHQ7DVWHU
Encoder drücken.
6WHOOHQ6LHGHQ:HUWGHVJHZ¦KOWHQ3DUDPHWHUVHLQLQGHP6LHGHQ
Encoder drehen.
2
DE
6FKZHL¡SDUDPHWHU
3
4
2
6\PEROGHV3DUDPHWHUV
3
:HUWGHV3DUDPHWHUV
4
0D¡HLQKHLWGHV3DUDPHWHUV
Funktionen
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1
6FKZHL¡YHUIDKUHQ(+DQG
Schweißverfahren E-Hand
TIG DC
0,*0$*6WDQGDUG
6FKZHL¡HQ
0,*0$*,PSXOV
6FKZHL¡HQ
4.6 Hauptbildschirmseite des MIG/MAG-Prozesses
Basisbildschirmseite
1
2
1
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2
6FKZHL¡SDUDPHWHU
3
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1
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2
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3
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3
Grafikbildschirmseite
1
2
3
120
MMA
VERWENDUNG VON GERÄTEN
Kopfzeile Mig/MAG
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Gewählte Synergiekurve
1
2
3
1
$UWGHV=XVDW]PDWHULDOV
2
'UDKWGXUFKPHVVHU
3
Art des Gases
Schweißparameter
1
2
4
3
1
6FKZHL¡VWURP
2
:HUNVW¾FNGLFNH
3
.HKOQDKW
4
6FKZHL¡VSDQQXQJ
DE
Schweißparameter ( Basisbildschirmseite)
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1
6FKZHL¡SDUDPHWHU
2
6\PEROGHV3DUDPHWHUV
3
:HUWGHV3DUDPHWHUV
4
0D¡HLQKHLWGHV3DUDPHWHUV
4
3
2
1
Schweißparameter (Grafikbildschirmseite)
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHUDXVLQGHP6LHGHQ7DVWHU(QFRGHUGU¾FNHQ
1
3
2
1
6FKZHL¡SDUDPHWHU
2
6\PEROGHV3DUDPHWHUV
3
:HUWGHV3DUDPHWHUV
4
0D¡HLQKHLWGHV3DUDPHWHUV
4
Funktionen
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1
2
3
1
6FKZHL¡YHUIDKUHQ(+DQG
2
6FKZHL¡PHWKRGHQ
3
0,*'RSSHOSXOV
4
Seite
4
Schweißverfahren E-Hand
0,*0$*6WDQGDUG 0,*0$*,PSXOV
6FKZHL¡HQ
6FKZHL¡HQ
MMA
TIG DC
Schweißmethoden
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7DNWEHWULHELQ]ZHL6WXIHQ
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121
VERWENDUNG VON GERÄTEN
7DNWEHWULHELQYLHU6WXIHQ
'DVHUVWH'U¾FNHQGHV7DVWHUVVWDUWHWGHQ*DVGXUFKIOXVVPLWPDQXHOOHU*DVYRUVWU¸P]HLW/RVODVVHQGHV
7DVWHUVOHJW6SDQQXQJDQGHQ'UDKWXQGVWDUWHWGHQ9RUVFKXE'DVHUQHXWH'U¾FNHQGHV7DVWHUVVWRSSW
GHQ'UDKWYRUVFKXEXQGVHW]WGHQ6WURP]XU¾FNDXI1XOO$EVFKOLH¡HQGHV/RVODVVHQGHV7DVWHUVEHHQGHW
GHQ*DVGXUFKIOXVV
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(UP¸JOLFKW6FKZHL¡HQLQGUHLYHUVFKLHGHQHQ/HLVWXQJVVWXIHQGLHGLUHNWYRP6FKZHL¡HUJHZ¦KOWXQG
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sind.
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DE
MIG Doppelpuls
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Seite
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Synergiekurven-Menü
Synergie
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Informationen
Wahl des Schweißprozesses
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für
PLQGHVWHQVHLQH6HNXQGHDXIUXIHQ
XQG
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Drücken Sie die Taste
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Schweißverfahren E-Hand
122
VERWENDUNG VON GERÄTEN
Wahlbildschirmseite der Synergie Materialtyp/Gasart
4
5
1
2
1
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2
0DWHULDO*DVZDKO
3
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4
.RSI]HLOH
5
6FKZHL¡SURJUDPP
DE
3
Schweißprogramm
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Material-/Gaswahl
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• $UWGHV=XVDW]PDWHULDOV
• Art des Gases
Drahtdurchmesser
(UP¸JOLFKWGLH:DKOGHVYHUZHQGHWHQ'UDKWGXUFKPHVVHUV PP 1
'UDKWGXUFKPHVVHU
0.6 mm
0.8 mm
0.9 mm
1.0 mm
1.2 mm
1.6 mm
2.0 mm
1
Kopfzeile
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NO PROGRAM
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123
VERWENDUNG VON GERÄTEN
4.7 Programm-Menü
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N¸QQHQ
Programme (JOB)
1
)XQNWLRQHQ
2
1XPPHUGHVJHZ¦KOWHQ3URJUDPPV
4
3
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3
4
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5
.RSI]HLOH
5
DE
2
1
.DSLWHO+DXSW0HQ¾HLQVHKHQ
Programm-Speicher
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PLQGHVWHQVHLQH6HNXQGHDXIUXIHQ
für
:¦KOHQ6LHGDVJHZ¾QVFKWH3URJUDPP RGHUGHQIUHLHQ6SHLFKHUSODW] LQGHP6LH
den Encoder drehen.
Speicher leer
Programm gespeichert
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.
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.
Taste drücken.
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:¦KOHQ6LHGHQJHZ¾QVFKWHQ%XFKVWDEHQLQGHP6LHGHQ(QFRGHUGUHKHQ
6SHLFKHUQ6LHGHQJHZ¦KOWHQ%XFKVWDEHQLQGHP6LHGHQ7DVWHU(QFRGHUGU¾FNHQ
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.
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.
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.
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VERWENDUNG VON GERÄTEN
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.
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.
Programmabruf
DE
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.
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.
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Programm löschen
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/¸VFKHQ6LHGDVDXVJHZ¦KOWH3URJUDPPLQGHP6LHGLH7DVWHGU¾FNHQ
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.
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.
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125
.
.
SETUP
5. SETUP
5.1 Setup und Parametereinstellung
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N¸QQHQ
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Zugriff auf Setup
(UIROJWLQGHP6HNODQJDXIGLH7DVWH(QFRGHUJHGU¾FNWZLUG
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DE
Auswahl und Einstellung des gewünschten Parameters
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ZHUGHQ
Verlassen des Setup
8PGHQ$EVFKQLȐǴ(LQVWHOOXQJHQ]XYHUODVVHQHUQHXWDXIGLH7DVWH(QFRGHUGU¾FNHQ
8PGDV6HWXS]XYHUODVVHQDXI3DUDPHWHU 6SHLFKHUQXQG%HHQGHQ JHKHQXQGHUQHXWDXIGLH7DVWH(QFRGHUGU¾FNHQ
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.
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.
5.1.1 Liste der Setup-Parameter (E-Hand-Schweißen)
Speichern und Beenden
0
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1
Reset
3
Hot start
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Basisch elektroden
Zellulose elektroden
0LQLPXP
0D[LPDO
Standard
0LQLPXP
0D[LPDO
Standard
DXV
DXV
CrNi-elektroden
Aluminiumelektrode
0LQLPXP
0D[LPDO
Standard
0LQLPXP
0D[LPDO
Standard
DXV
DXV
0LQLPXP
0D[LPDO
Standard
DXV
Gusseisenelektrode
7
Schweißstrom
(UP¸JOLFKWGLH(LQVWHOOXQJGHV6FKZHL¡VWURPV
0LQLPXP
0D[LPDO
Standard
3A
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100 A
126
SETUP
8
Arc force
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Basisch elektroden
Zellulose elektroden
0LQLPXP
0D[LPDO
Standard
0LQLPXP
0D[LPDO
Standard
DXV
DXV
0LQLPXP
0D[LPDO
Standard
0LQLPXP
0D[LPDO
Standard
DXV
DXV
0LQLPXP
0D[LPDO
Standard
DXV
CrNi-elektroden
Aluminiumelektrode
Gusseisenelektrode
204
Dynamic power control (DPC)
312
Bogenabtrennspannung
(UP¸JOLFKWGLHJHZ¾QVFKWH8,&KDUDNWHULVWLNDXV]XZ¦KOHQ
I=C
Konstanter Strom
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1÷20
Reduzierungscharakteristik mit Rampenregelung
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P=C
Konstante Leistung
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Niemals eine Bogenabtrennspannung einstellen, die größer als die Leerlaufspannung des Generators
ist.
Basisch elektroden
399
500
Zellulose elektroden
0LQLPXP
0D[LPDO
Standard
0LQLPXP
0D[LPDO
Standard
DXV
99.9 V
57.0 V
DXV
99.9 V
70.0 V
Schweißgeschwindigkeit
(UP¸JOLFKWGLH(LQVWHOOXQJGHU$XVI¾KUXQJVJHVFKZLQGLJNHLWGHU6FKZHL¡DUEHLW
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6\Q6LQHUJLF:HUW
0LQLPXP
0D[LPDO
Standard
1 cm/min
200 cm/min
15 cm/min
Maschineneinstellung
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Bediener
XA
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SERV
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127
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SETUP
551
Lock/unlock
552
Lautstärke der akustischen Warnvorrichtung
601
DE
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6LHKH$EVFKQLȐ/RFNXQORFN 6HWXS =XU(LQVWHOOXQJGHU/DXWVW¦UNHGHUDNXVWLVFKHQ:DUQYRUULFKWXQJ
0LQLPXP
0D[LPDO
Standard
DXV
10
10
6FKULȐZHLWH
(UP¸JOLFKWGLH5HJXOLHUXQJHLQHV3DUDPHWHUVPLWHLQHU6FKULȐZHLWHGLHYRP%HGLHQHUSHUV¸QOLFKHLQJHVWHOOW
ZHUGHQNDQQ
0LQLPXP
0D[LPDO
Standard
1
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1
602
Externer Parameter CH1, CH2, CH3, CH4
705
Kalibrierung des Schweißkreiswiderstands
751
Stromanzeige
752
Spannungsanzeige
768
Messung Wärmeeintrag HI
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3DUDPHWHU 6LHKH$EVFKQLȐ9HUZDOWXQJ([WHUQHU6WHXHUXQJHQ 6HWXS (UP¸JOLFKWGLH(LQVWHOOXQJGHU$QODJH
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EN 1011-1
851
Aktivierung ARC-AIR
$NWLYLHUWGLH)XQNWLRQ$5&$,5
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Standard
$5&$,5
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DXV
X
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5.1.2 Liste der Setup-Parameter (WIG-Schweißen)
Speichern und Beenden
0
)¾UGDV6SHLFKHUQGHU†QGHUXQJHQXQG9HUODVVHQGHV6HWXS
1
Reset
7
Schweißstrom
)¾UGLH5¾FNVHW]XQJDOOHU3DUDPHWHUDXIGLH6WDQGDUGZHUWH
(UP¸JOLFKWGLH(LQVWHOOXQJGHV6FKZHL¡VWURPV
0LQLPXP
0D[LPDO
Standard
3A
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100 A
128
SETUP
399
500
Schweißgeschwindigkeit
(UP¸JOLFKWGLH(LQVWHOOXQJGHU$XVI¾KUXQJVJHVFKZLQGLJNHLWGHU6FKZHL¡DUEHLW
'HIDXOWFPPLQ%H]XJVJHVFKZLQGLJNHLWI¾UPDQXHOOHV6FKZHL¡HQ
6\Q6LQHUJLF:HUW
0LQLPXP
0D[LPDO
Standard
1 cm/min
200 cm/min
10 cm/min
Maschineneinstellung
(UP¸JOLFKWGLH$XVZDKOGHUHUIRUGHUOLFKHQ*UDILNVFKQLȐVWHOOH
(UP¸JOLFKWGHQ=XJDQJ]XK¸KHUHQ6HWXS/HYHOV
6LHKH$EVFKQLȐ,QWHUIDFH3HUVRQDOLVLHUXQJ 6HWXS :HUW
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USER
Bediener
XA
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551
Lock/unlock
552
Lautstärke der akustischen Warnvorrichtung
601
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6LHKH$EVFKQLȐ/RFNXQORFN 6HWXS =XU(LQVWHOOXQJGHU/DXWVW¦UNHGHUDNXVWLVFKHQ:DUQYRUULFKWXQJ
0LQLPXP
0D[LPDO
Standard
DXV
10
10
6FKULȐZHLWH
(UP¸JOLFKWGLH5HJXOLHUXQJHLQHV3DUDPHWHUVPLWHLQHU6FKULȐZHLWHGLHYRP%HGLHQHUSHUV¸QOLFKHLQJHVWHOOW
ZHUGHQNDQQ
0LQLPXP
0D[LPDO
Standard
1
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1
602
Externer Parameter CH1, CH2, CH3, CH4
705
Kalibrierung des Schweißkreiswiderstands
751
Stromanzeige
752
Spannungsanzeige
755
Gasdurchfluss-Anzeige (WFR)
764
$Q]HLJHGHV.¾KOPLȐHOGXUFKIOXVVHV
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(UP¸JOLFKWGLH$Q]HLJHGHU,VW6FKZHL¡VSDQQXQJ
(UP¸JOLFKWGLH$Q]HLJHGHV*DVGXUFKIOXVV,VWZHUWHV
(UP¸JOLFKWGLH$Q]HLJHGHV.¾KOPLȐHOGXUFKIOXVVHV
129
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SETUP
765
$Q]HLJHGHU.¾KOPLȐHOWHPSHUDWXU
768
Messung Wärmeeintrag HI
(UP¸JOLFKWGLH$Q]HLJHGHV.¾KOPLȐHOWHPSHUDWXU
(UP¸JOLFKWGDV$EOHVHQGHV:HUWHVGHU0HVVXQJGHV:¦UPHHLQWUDJVEHLP6FKZHL¡HQ
EN 1011-1
801
Schutzgrenzen
851
Aktivierung ARC-AIR
DE
(UP¸JOLFKWGLH(LQVWHOOXQJGHU:DUQXQG6FKXW]JUHQ]HQ
(UP¸JOLFKWGLH6WHXHUXQJGHV6FKZHL¡YHUIDKUHQVLQGHP:DUQXQG6FKXW]JUHQ]HQI¾UGLHPHVVEDUHQ
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Standard
$5&$,5
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DXV
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5.1.3 Liste der Setup-Parameter (MIG/MAG-Schweißen)
Speichern und Beenden
0
)¾UGDV6SHLFKHUQGHU†QGHUXQJHQXQG9HUODVVHQGHV6HWXS
1
Reset
2
Synergie
)¾UGLH5¾FNVHW]XQJDOOHU3DUDPHWHUDXIGLH6WDQGDUGZHUWH
MIG/MAG-Standard-Schweißen:
(UP¸JOLFKWGLH:DKO]ZLVFKHQPDQXHOOHP
VFKZHL¡HQGH0DWHULDOHLQJHVWHOOWZLUG
0,*RGHUV\QHUJLVFKHP
0,*3UR]HVVLQGHPGDV]X
MIG/MAG- Impuls-Schweißen:
(UP¸JOLFKWGLH:DKOV\QHUJLVFKHP
(UP¸JOLFKWGLH:DKO&&&93UR]HVV
3
4
0,*3UR]HVVLQGHPGDV]XVFKZHL¡HQGH0DWHULDOHLQJHVWHOOWZLUG
Drahtvorschubgeschwindigkeit
(UP¸JOLFKWGLH(LQVWHOOXQJGHU'UDKWYRUVFKXEJHVFKZLQGLJNHLW
0LQLPXP
0D[LPDO
Standard
0.5 m/min
22.0 m/min
Strom
(UP¸JOLFKWGLH(LQVWHOOXQJGHV6FKZHL¡VWURPV
0LQLPXP
0D[LPDO
3A
,PD[
5
Werkstückdicke
6
Kehlnaht "a"
(UP¸JOLFKWGLH(LQVWHOOXQJGHU0DWHULDOGLFNHGHV:HUNVW¾FNHV
(UP¸JOLFKWGLH(LQVWHOOXQJGHU$QODJHGXUFKGLHGLH(LQVWHOOXQJGHV:HUNVW¾FNHV
(UP¸JOLFKWGLH(LQVWHOOXQJGHU7LHIHGHU1DKWLQHLQHU:LQNHOYHUELQGXQJ
130
SETUP
7
10
11
12
15
16
19
20
21
Spannung - Bogenlänge
(UP¸JOLFKWGLH(LQVWHOOXQJGHU%RJHQVSDQQXQJ
(UP¸JOLFKWGLH(LQVWHOOXQJGHU%RJHQO¦QJHZ¦KUHQGGHV6FKZHL¡HQV
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1LHGULJH6SDQQXQJ NXU]HU%RJHQ
Manuelles Schweißen
0LQLPXP
0D[LPDO
Standard
5.0 V
55.5 V
5.0 V
Gasvorströmen
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)¾UGDV/DGHQGHV*DVHVLQGHQ%UHQQHUXQGGLH9RUEHUHLWXQJGHU8PJHEXQJDXIGDV6FKZHL¡HQ
0LQLPXP
0D[LPDO
Standard
DXV
99.9 s
0.1 s
6RȎVWDUW
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(UP¸JOLFKWHLQH=¾QGXQJEHLUHGX]LHUWHU*HVFKZLQGLJNHLWGLHGDKHUZHLFKHUXQGPLWZHQLJHU6SULW]HUQHUIROJW
0LQLPXP
0D[LPDO
Standard
Motorrampe
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6FKZHL¡HQ
0LQLPXP
0D[LPDO
Standard
DXV
1.0 s
DXV
Burn back
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(UP¸JOLFKWGLH(LQVWHOOXQJGHU/¦QJHGHV'UDKWHQGHVDX¡HUKDOEGHV%UHQQHUV
0LQLPXP
0D[LPDO
Standard
V\Q
Gasnachströmen
)¾UGLH(LQVWHOOXQJGHV*DVIOXVVHVEHL6FKZHL¡HQGH
0LQLPXP
0D[LPDO
Standard
DXV
99.9 s
2.0 s
Duty cycle (Doppelimpuls)
(UP¸JOLFKWGLH(LQVWHOOXQJGHU(LQVFKDOWGDXHUEHLP'RSSHOLPSXOV6FKZHL¡HQ
0LQLPXP
0D[LPDO
Standard
Doppel-Impuls
(UP¸JOLFKWGLH(LQVWHOOXQJGHU,PSXOVDPSOLWXGH
0LQLPXP
0D[LPDO
Standard
s
0LQLPXP
0D[LPDO
Standard
0.5 m/min
22 m/min
2.5 m/min
Impulszeit (Doppelimpuls)
(UP¸JOLFKWGLH(LQVWHOOXQJGHV=\NOXV]%GHV,PSXOVZLHGHUKROXQJV]\NOXV
(UP¸JOLFKWGLH5HJXOLHUXQJGHU,PSXOVIUHTXHQ]
0LQLPXP
0D[LPDO
Standard
+]
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131
DE
SETUP
22
23
DE
24
Sekundärspannung (Doppelimpuls)
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(UP¸JOLFKWGDV(UUHLFKHQHLQHUJU¸¡HUHQ%RJHQVWDELOLW¦WZ¦KUHQGGHUYHUVFKLHGHQHQ,PSXOVSKDVHQ
0LQLPXP
0D[LPDO
Standard
V\Q
Impulssteilheit (Doppelimpuls)
(UP¸JOLFKWGLH(LQVWHOOXQJHLQHU5DPSHQ=HLWZ¦KUHQGGHV,PSXOVEHWULHEV
0LQLPXP
0D[LPDO
Standard
Bilevel (4T - crater filler)
)¾UGLH(LQVWHOOXQJGHV6HNXQG¦UGUDKWJHVFKZLQGLJNHLWLQGHU6FKZHL¡PHWKRGH%LOHYHO
:HQQGHU6FKZHL¡HUGHQ.QRSIGU¾FNWXQGLKQVFKQHOOORVO¦¡WJHKWPDQ]XP]ZHLWHQ6FKZHL¡VWURPDZ
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25
26
27
28
30
31
0LQLPXP
0D[LPDO
Standard
DXV
Dz¾EHU
DzXVZ¾EHU
Drahteinschleichen
(UP¸JOLFKWGLH(LQVWHOOXQJGHV:HUWHVGHU'UDKWJHVFKZLQGLJNHLWZ¦KUHQGGHU$QIDQJV.UDWHU3KDVH
(UP¸JOLFKWGDV$QVWHLJHQGHUGHP:HUNVW¾FN]XJHI¾KUWHQ(QHUJLHZ¦KUHQGGHU3KDVHLQGHUGDV0DWHULDO QRFK
NDOW PHKU:¦UPHEHQ¸WLJWXPJOHLFKP¦¡LJ]XVFKPHO]HQ
0LQLPXP
0D[LPDO
Standard
Crater filler
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(UP¸JOLFKWGDV$EVLQNHQGHUGHP:HUNVW¾FN]XJHI¾KUWHQ(QHUJLHZ¦KUHQGGHU3KDVHLQGHUGDV0DWHULDOEHUHLWV
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0LQLPXP
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Standard
Takten der Anfangsanstiegs
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(UP¸JOLFKWGLH$XWRPDWLVLHUXQJGHU)XQNWLRQ(QGNUDWHUI¾OOHU
0LQLPXP
0D[LPDO
Standard
0.1 s
99.9 s
DXV
Takten des Endkraterfüllers
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0LQLPXP
0D[LPDO
Standard
0.1 s
99.9 s
DXV
Punktschweißen
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0LQLPXP
0D[LPDO
Standard
0.1 s
99.9 s
DXV
Pausenzeit
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0LQLPXP
0D[LPDO
Standard
0.1 s
99.9 s
DXV
132
SETUP
32
33
34
35
202
Sekundärspannung (MIG-Bilevel)
(UP¸JOLFKWGLH(LQVWHOOXQJGHU+¸KHGHU,PSXOV6HNXQG¦UVSDQQXQJ
(UP¸JOLFKWGDV(UUHLFKHQHLQHUJU¸¡HUHQ%RJHQVWDELOLW¦WZ¦KUHQGGHUYHUVFKLHGHQHQ,PSXOVSKDVHQ
0LQLPXP
0D[LPDO
Standard
V\Q
Sekundärinduktivität (MIG-Bilevel)
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(UP¸JOLFKWGDV(UUHLFKHQHLQHVVFKQHOOHUHQRGHUODQJVDPHUHQ%RJHQVXPGLH%HZHJXQJGHV6FKZHL¡HUVXQGGLH
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0D[LPDO
Standard
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Drahteinschleichrampe
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0LQLPXP
0D[LPDO
Standard
0s
10 s
DXV
Endkraterfüller-Rampe
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0LQLPXP
0D[LPDO
Standard
0s
10 s
DXV
Induktivität
(UP¸JOLFKWGLHHOHNWURQLVFKH(LQVWHOOXQJGHUGHP6FKZHL¡NUHLVLQ5HLKHJHVFKDOWHWHQ,QGXNWLYLW¦W
(UP¸JOLFKWGDV(UUHLFKHQHLQHVVFKQHOOHUHQRGHUODQJVDPHUHQ%RJHQVXPGLH%HZHJXQJGHV6FKZHL¡HUVXQGGLH
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0D[LPDO
Standard
V\Q
331
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399
Schweißgeschwindigkeit
(UP¸JOLFKWGLH(LQVWHOOXQJGHU6FKZHL¡VSDQQXQJ
(UP¸JOLFKWGLH(LQVWHOOXQJGHU$XVI¾KUXQJVJHVFKZLQGLJNHLWGHU6FKZHL¡DUEHLW
'HIDXOWFPPLQ%H]XJVJHVFKZLQGLJNHLWI¾UPDQXHOOHV6FKZHL¡HQ
6\Q6LQHUJLF:HUW
0LQLPXP
0D[LPDO
Standard
V\QPLQ
V\QPD[
35 cm/min
551
Lock/unlock
552
Lautstärke der akustischen Warnvorrichtung
(UP¸JOLFKWGDV6SHUUHQGHU%HGLHQIHOGHUXQGGLH(LQI¾KUXQJHLQHV6FKXW]FRGHV
6LHKH$EVFKQLȐ/RFNXQORFN 6HWXS =XU(LQVWHOOXQJGHU/DXWVW¦UNHGHUDNXVWLVFKHQ:DUQYRUULFKWXQJ
0LQLPXP
0D[LPDO
Standard
DXV
10
10
133
DE
SETUP
601
DE
6FKULȐZHLWH
(UP¸JOLFKWGLH5HJXOLHUXQJHLQHV3DUDPHWHUVPLWHLQHU6FKULȐZHLWHGLHYRP%HGLHQHUSHUV¸QOLFKHLQJHVWHOOW
ZHUGHQNDQQ
)XQNWLRQ¾EHU7DVWH8S'RZQGHV%UHQQHUVVWHXHUEDU
0LQLPXP
0D[LPDO
Standard
1
,PD[
1
602
Externer Parameter CH1, CH2, CH3, CH4
606
U/D Brenner
(UP¸JOLFKWGDV9HUZDOWHQH[WHUQHU3DUDPHWHU 0LQLPDOZHUW0D[LPDOZHUW6WDQGDUGZHUWJHZ¦KOWHU
3DUDPHWHU 6LHKH$EVFKQLȐ9HUZDOWXQJ([WHUQHU6WHXHUXQJHQ 6HWXS (UP¸JOLFKWGDV9HUZDOWHQH[WHUQHU3DUDPHWHU 8' :HUW
Standard
5¾FNUXIIXQNWLRQ
DXV
DXV
1/I1
X
Strom
3URJUDPPDEUXI
705
Kalibrierung des Schweißkreiswiderstands
751
Stromanzeige
752
Spannungsanzeige
755
Gasdurchfluss-Anzeige (WFR)
757
Anzeige der Drahtgeschwindigkeit
758
Geschwindigkeit der Roboterbewegung
760
Stromanzeige (Motor 1)
761
Anzeige der Drahtgeschwindigkeit
762
Stromanzeige (Motor 2)
(UP¸JOLFKWGLH(LQVWHOOXQJGHU$QODJH
6LHKH$EVFKQLȐ.DOLEULHUXQJGHV6FKZHL¡NUHLVZLGHUVWDQGV VHWXS (UP¸JOLFKWGLH$Q]HLJHGHV,VW6FKZHL¡VWURPV
(UP¸JOLFKWGLH$Q]HLJHGHU,VW6FKZHL¡VSDQQXQJ
(UP¸JOLFKWGLH$Q]HLJHGHV*DVGXUFKIOXVV,VWZHUWHV
(QFRGHU$Q]HLJH0RWRU
(UP¸JOLFKWGLH$Q]HLJHGHU*HVFKZLQGLJNHLWGHV5RERWHUDUPVRGHUGHUDXWRPDWLVFKHQ$QODJH
(UP¸JOLFKWGLH$Q]HLJHGHV,VW0RWRUVWURPV 0RWRU (QFRGHU$Q]HLJH0RWRU
(UP¸JOLFKWGLH$Q]HLJHGHV,VW0RWRUVWURPV 0RWRU 134
SETUP
763
Anzeige der Drahtgeschwindigkeit
764
$Q]HLJHGHV.¾KOPLȐHOGXUFKIOXVVHV
765
$Q]HLJHGHU.¾KOPLȐHOWHPSHUDWXU
$Q]HLJHGHV,VW'UDKWYRUVFKXEV
(UP¸JOLFKWGLH$Q]HLJHGHV.¾KOPLȐHOGXUFKIOXVVHV
(UP¸JOLFKWGLH$Q]HLJHGHV.¾KOPLȐHOWHPSHUDWXU
DE
768
Messung Wärmeeintrag HI
(UP¸JOLFKWGDV$EOHVHQGHV:HUWHVGHU0HVVXQJGHV:¦UPHHLQWUDJVEHLP6FKZHL¡HQ
EN 1011-1
801
Schutzgrenzen
851
Aktivierung ARC-AIR
(UP¸JOLFKWGLH(LQVWHOOXQJGHU:DUQXQG6FKXW]JUHQ]HQ
(UP¸JOLFKWGLH6WHXHUXQJGHV6FKZHL¡YHUIDKUHQVLQGHP:DUQXQG6FKXW]JUHQ]HQI¾UGLHPHVVEDUHQ
+DXSWSDUDPHWHUHLQJHVWHOOWZHUGHQ
(UP¸JOLFKWGLHJHQDXH6WHXHUXQJGHUYHUVFKLHGHQHQ6FKZHL¡SKDVHQ
6LHKH$EVFKQLȐ6FKXW]JUHQ]HQ 6HWXS $NWLYLHUWGLH)XQNWLRQ$5&$,5
:HUW
Standard
$5&$,5
ein
AKTIV
DXV
X
INAKTIV
5.2 Spezielle Verfahren zur Verwendung der Parameter
5.2.1 Personalisierung der 7-Segment-Anzeige
(UP¸JOLFKWGLHNRQVWDQWH$Q]HLJHHLQHV3DUDPHWHUZHUWVDXIGHP'LVSOD\PLW6HJPHQWHQ
*HKHQ 6LH LQV 6HWXS KLQHLQ LQGHP 6LH GHQ 7DVWHU (QFRGHU I¾U PLQGHVWHQV 6HNXQGHQGU¾FNHQ
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHULQGHP6LHGHQ(QFRGHUGUHKHQ
6SHLFKHUQ6LHGHQJHZ¦KOWHQ3DUDPHWHULQGHU6HJPHQW$Q]HLJHLQGHP6LHGLH
.
Taste drücken
6SHLFKHUQXQGYHUODVVHQ6LHGDVDNWXHOOH0HQ¾LQGHP6LHGLH7DVWHGU¾FNHQ
.
5.2.2 Interface-Personalisierung (Set up 500)
(UP¸JOLFKWGDV$QSDVVHQGHU3DUDPHWHULP+DXSW0HQ¾
500
Maschineneinstellung
(UP¸JOLFKWGLH$XVZDKOGHUHUIRUGHUOLFKHQ
*UDILNVFKQLȐVWHOOH
:HUW
%HQXW]HUREHUIO¦FKH
XE
0RGXV(DV\
XA
0RGXV$GYDQFHG
XP
0RGXV3URIHVVLRQDO
135
SETUP
MODUS XE
MMA
Schweißparameter
WIG
Schweißparameter
Funktionen
DE
MIG/MAG
Schweißparameter
Funktionen
MODUS XA
MMA
Schweißparameter
Funktionen
TIG
Schweißparameter
Funktionen
MIG/MAG
Schweißparameter
Funktionen
MOUS XP
MMA
Schweißparameter
FuFunktionennções
WIG
Schweißparameter
Funktionen
136
SETUP
MIG/MAG
Schweißparameter
Funktionen
5.2.3 Lock/unlock (Set up 551)
(UP¸JOLFKWGDV6SHUUHQGHU%HGLHQIHOGHUXQGGLH(LQI¾KUXQJHLQHV6FKXW]FRGHV
Parameterauswahl
*HKHQ 6LH LQV 6HWXS KLQHLQ LQGHP 6LH GHQ 7DVWHU (QFRGHU I¾U PLQGHVWHQV 6HNXQGHQGU¾FNHQ
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHUDXV $NWLYLHUHQ6LHGLH(LQVWHOOXQJGHVJHZ¦KOWHQ3DUDPHWHUVLQGHP6LHGHQ7DVWHU
Encoder drücken.
6WHOOHQ6LHHLQHQ1XPPHUQFRGH 3DVVZRUW HLQLQGHP6LHGHQ(QFRGHUGUHKHQ
'HQ9RUJDQJGXUFK'U¾FNHQGHU(QFRGHU7DVWHEHVW¦WLJHQ
%UHFKHQ6LHGHQ9RUJDQJDELQGHP6LHGLH7DVWHGU¾FNHQ
.
=XP6SHLFKHUQGHU†QGHUXQJHQIROJHQGH7DVWHGU¾FNHQ
.
Bedienfeldfunktionen
-HGHV$XVI¾KUHQHLQHV9RUJDQJHVDQHLQHPJHVSHUUWHQ%HGLHQIHOGUXȎGLHVH$Q]HLJHKHUYRU
(QWVSHUUHQ6LHGDV%HGLHQIHOG]HLWZHLVH I¾U0LQXWHQ LQGHP6LHGHQ(QFRGHU
GUHKHQXQGGDVULFKWLJH3DVVZRUWHLQJHEHQ
'HQ9RUJDQJGXUFK'U¾FNHQGHU(QFRGHU7DVWHEHVW¦WLJHQ
(QWVSHUUHQ 6LH GDV %HGLHQIHOG GDXHUKDȎ LQGHP 6LH LQV 6HWXS KLQHLQJHKHQ
%HIROJHQ6LHGLHREHQJHPDFKWHQ$QZHLVXQJHQ XQGVHW]HQ6LHGHQ3DUDPHWHU
]XU¾FNDXI2))
'HQ9RUJDQJGXUFK'U¾FNHQGHU(QFRGHU7DVWHEHVW¦WLJHQ
.
=XP6SHLFKHUQGHU†QGHUXQJHQIROJHQGH7DVWHGU¾FNHQ
5.2.4 Verwaltung Externer Steuerungen (Set up 602)
(UP¸JOLFKWGDV9HUZDOWHQH[WHUQHU3DUDPHWHU 0LQLPDOZHUW0D[LPDOZHUW6WDQGDUGZHUWJHZ¦KOWHU3DUDPHWHU Parameterauswahl
*HKHQ 6LH LQV 6HWXS KLQHLQ LQGHP 6LH GHQ 7DVWHU (QFRGHU I¾U PLQGHVWHQV 6HNXQGHQGU¾FNHQ
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHUDXV *HKHQ6LHLQV0HQ¾9HUZDOWXQJ([WHUQHU6WHXHUXQJHQKLQHLQLQGHP6LHGHQ
Taster Encoder drücken.
137
DE
SETUP
Verwaltung Externer Steuerungen
:¦KOHQ 6LH GHQ JHZ¾QVFKWHQ $XVJDQJ GHU 5& )HUQVWHXHUXQJ &+ &+ &+
&+ LQGHP6LHGLH7DVWHGU¾FNHQ
:¦KOHQ 6LH GHQ JHZ¾QVFKWHQ 3DUDPHWHU 0LQ0D[SDUDPHWHU LQGHP 6LH GHQ
Taster Encoder drücken.
6WHOOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHU 0LQ0D[SDUDPHWHU HLQLQGHP6LHGHQ
Encoder drehen.
=XP6SHLFKHUQGHU†QGHUXQJHQIROJHQGH7DVWHGU¾FNHQ
.
%UHFKHQ6LHGHQ9RUJDQJDELQGHP6LHGLH7DVWHGU¾FNHQ
.
DE
5.2.5 Kalibrierung des Schweißkreiswiderstands (set up 705)
(UP¸JOLFKWGLH(LQVWHOOXQJGHV*HQHUDWRUVDXIGHQDNWXHOOHQ:LGHUVWDQGGHV6FKZHL¡ZLGHUVWDQGV
Parameterauswahl
Kalibrierung
*HKHQ 6LH LQV 6HWXS KLQHLQ LQGHP 6LH GHQ 7DVWHU (QFRGHU I¾U PLQGHVWHQV 6HNXQGHQGU¾FNHQ
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHUDXV $NWLYLHUHQ6LHGLH(LQVWHOOXQJGHVJHZ¦KOWHQ3DUDPHWHUVLQGHP6LHGHQ7DVWHU
Encoder drücken.
'HQ*HQHUDWRUDQGHQ6FKZHL¡NUHLVODXIDQVFKOLH¡HQ :HUNEDQNRGHU:HUNVW¾FN 'LH.DSSHDEQHKPHQXQGGLHDQJHJHEHQH'¾VHQVSLW]HGHV%UHQQHUVHLQVHW]HQ
MIG/MAG
(OHNWULVFKHQ .RQWDNW ]ZLVFKHQ 'UDKȏ¾KUXQJVVSLW]H XQG 6FKZHL¡ZHUNVW¾FN
KHUVWHOOHQ MIG/MAG
]XP6WDUWHQGHV9RUJDQJVGU¾FNHQ
Taste
'LH%HU¾KUXQJPXVVPLQGHVWHQVHLQH6HNXQGHODQJEHVWHKHQ
'HUDP'LVSOD\JH]HLJWH:HUWZLUGQDFKGHU(LQVWHOOXQJDNWXDOLVLHUW
%HVW¦WLJHQ6LHGHQ9RUJDQJLQGHP6LHGLH7DVWHGU¾FNHQ
.
%UHFKHQ6LHGHQ9RUJDQJDELQGHP6LHGLH7DVWHGU¾FNHQ
.
=XP6SHLFKHUQGHU†QGHUXQJHQXQG9HUODVVHQGHV6HWXSVIROJHQGH7DVWHGU¾FNHQ
.
5.2.6 Schutzgrenzen (Set up 801)
(UP¸JOLFKWGLH(LQVWHOOXQJGHU:DUQXQG6FKXW]JUHQ]HQ
(UP¸JOLFKWGLH6WHXHUXQJGHV6FKZHL¡YHUIDKUHQVLQGHP:DUQXQG6FKXW]JUHQ]HQI¾UGLHPHVVEDUHQ+DXSWSDUDPHWHU
HLQJHVWHOOWZHUGHQ
(UP¸JOLFKWGLHJHQDXH6WHXHUXQJGHUYHUVFKLHGHQHQ6FKZHL¡SKDVHQ
:DUQJUHQ]HQ
6FKXW]JUHQ]HQ
6FKZHL¡VWURP
6FKZHL¡VSDQQXQJ
*DVGXUFKIOXVV$Q]HLJH
*HVFKZLQGLJNHLWGHU5RERWHUEHZHJXQJ
6WURPDQ]HLJH 0RWRU
6WURPDQ]HLJH 0RWRU
$Q]HLJHGHV.¾KOPLȐHOGXUFKIOXVVHV
$Q]HLJHGHU'UDKWJHVFKZLQGLJNHLW
$Q]HLJHGHU.¾KOPLȐHOWHPSHUDWXU
138
SETUP
Parameterauswahl
*HKHQ 6LH LQV 6HWXS KLQHLQ LQGHP 6LH GHQ 7DVWHU (QFRGHU I¾U PLQGHVWHQV 6HNXQGHQGU¾FNHQ
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHUDXV *HKHQ 6LH LQV 0HQ¾ 6FKXW]JUHQ]HQ KLQHLQ LQGHP 6LH GHQ 7DVWHU (QFRGHU
drücken.
Parameterauswahl
DE
:¦KOHQ6LHGHQJHZ¾QVFKWHQ3DUDPHWHULQGHP6LHGLH7DVWHGU¾FNHQ
.
:¦KOHQ 6LH GLH (LQVWHOOXQJVPHWKRGH GHU 6FKXW]JUHQ]HQ LQGHP 6LH GLH 7DVWH
drücken.
.
Modusauswahl
$EVROXWHU:HUW
3UR]HQWZHUW
Einstellung der Schutzgrenzen
3
1
2
4
1
Zeile Warngrenzen
2
Zeile Alarmgrenzen
3
Spalte Minimalgrenze
4
Spalte Maximalgrenze
:¦KOHQ 6LH GHQ JHZ¾QVFKWHQ .DVWHQ LQGHP 6LH GHQ 7DVWHU (QFRGHU
GU¾FNHQ GHUDXVJHZ¦KOWH.DVWHQZLUGLQYHUVGDUJHVWHOOW 6WHOOHQ6LHGHQ:HUWGHUJHZ¦KOWHQ*UHQ]HHLQLQGHP6LHGHQ(QFRGHU
drehen.
.
=XP6SHLFKHUQGHU†QGHUXQJHQIROJHQGH7DVWHGU¾FNHQ
'DVžEHUVFKUHLWHQHLQHUGHU6FKXW]JUHQ]HQO¦VVWHLQVLFKWEDUHV6LJQDODXI
GHP%HGLHQIHOGHUVFKHLQHQ
'DVžEHUVFKUHLWHQHLQHUGHU$ODUPJUHQ]HQO¦VVWHLQVLFKWEDUHV6LJQDODXIGHP
%HGLHQIHOGHUVFKHLQHQXQGO¸VWGLHVRIRUWLJH%ORFNDGHGHV6FKZHL¡YRUJDQJV
DXV
(V LVW P¸JOLFK $QIDQJV XQG (QGILOWHU I¾U GDV 6FKZHL¡HQ HLQ]XVWHOOHQ XP
)HKOHUPHOGXQJHQ Z¦KUHQG GHV =¾QGHQV XQG (UO¸VFKHQV GHV /LFKWERJHQV
YRU]XEHXJHQ VLHKH$EVFKQLȐ6HWXS3DUDPHWHU 139
WARTUNG
6. WARTUNG
Die regelmäßige Wartung der Anlage muss nach den Angaben des Herstellers erfolgen. Wenn das Gerät in Betrieb
ist, müssen alle Zugangs-, Wartungstüren und Abdeckungen geschlossen und verriegelt sein. Die Anlage darf keiner
Änderung unterzogen werden. Vermeiden Sie Ansammlungen von Metallstaub in der Nähe und über den
/¾ȎXQJVVFKOLW]HQ
Jeder Wartungseingriff darf nur von Fachpersonal ausgeführt werden. Das Reparieren oder Austauschen von
Anlageteilen durch unautorisiertes Personal hebt die Produktgarantie auf. Das Reparieren oder Austauschen von
Anlageteilen darf ausschließlich von Fachpersonal ausgeführt werden.
7UHQQHQ6LHGLH$QODJHYRQGHU6WURP]XIXKUYRUMHGHP:DUWXQJVHLQJULII
DE
6.1 Führen Sie folgende regelmäßige Überprüfungen am Generator durch
6.1.1 Anlage
'DV,QQHUHGHU$QODJHPLȐHOV'UXFNOXȎPLWQLHGHUHP'UXFNXQGZHLFKHQ3LQVHOQUHLQLJHQ(OHNWULVFKH9HUELQGXQJHQ
XQG$QVFKOXVVNDEHOSU¾IHQ
6.1.2 Für die lnstandhaltung oder das Austauschen von Schweißbrennersbestandteilen, der
Schweißzange und/oder der Erdungskabel:
'LH7HPSHUDWXUGHU7HLOHNRQWUROOLHUHQXQGVLFKHUVWHOOHQGDVVVLHQLFKWPHKUKHL¡VLQG
OPPHU6FKXW]KDQGVFKXKHDQ]LHKHQGLHGHQ6LFKHUKHLWVVWDQGDUGVHQWVSUHFKHQ
*HHLJQHWH6FKO¾VVHOXQG:HUN]HXJHYHUZHQGHQ
6.2 Verantwortung
EN
IEC
Durch Unterlassung der oben genannten Wartung wird jegliche Garantie aufgehoben und der Hersteller wird von
MHJOLFKHU +DȎXQJ EHIUHLW 'HU +HUVWHOOHU ¾EHUQLPPW NHLQHUOHL +DȎXQJ IDOOV VLFK GHU %HQXW]HU QLFKW DQ GLHVH
9RUVFKULȎHQK¦OW:HQGHQ6LHVLFKEHLMHGHP=ZHLIHOXQGRGHUEHLMHGHP3UREOHPDQGLHQ¦FKVWJHOHJHQH7HFKQLVFKH
.XQGHQGLHQVWVWHOOH
7. ALARMCODES
ALARM
'LH$XVO¸VXQJHLQHV$ODUPVE]ZGDVžEHUVFKUHLWHQHLQHUNULWLVFKHQ:DUQVFKZHOOHKDWHLQHHQWVSUHFKHQGH$Q]HLJH
DP%HGLHQIHOGVRZLHGHQVRIRUWLJHQ$EEUXFKGHU6FKZHL¡YRUJ¦QJH]XU)ROJH
ACHTUNG
'LH$XVO¸VXQJHLQHV$ODUPVE]ZGDVžEHUVFKUHLWHQHLQHUNULWLVFKHQ:DUQVFKZHOOHKDWHLQHHQWVSUHFKHQGH$Q]HLJH
DP%HGLHQIHOGVRZLHGHQVRIRUWLJHQ$EEUXFKGHU6FKZHL¡YRUJ¦QJH]XU)ROJH
1DFKVWHKHQGVLQGDOOH$ODUPHXQG:DUQVFKZHOOHQGHU$QODJHDXIJHOLVWHW
E01
E03
E06
E08
žEHUWHPSHUDWXU
E02
žEHUWHPSHUDWXU
E05
žEHUVWURPGHV/HLVWXQJVPRGXOV %RRVW
E07
0RWRUEORFNLHUW
E10
140
žEHUWHPSHUDWXU
žEHUVWURP
)HKOHULQGHU6WURPYHUVRUJXQJGHV
'UDKWYRUVFKXEPRWRUV
žEHUVWURPGHV/HLVWXQJVPRGXOV ,QYHUWHU
ALARMCODES
E11
E13
E15
E17
E19
E21
E29
E32
E39
E43
E49
$QODJHQ.RQILJXUDWLRQVIHKOHU
E12
.RPPXQLNDWLRQVIHKOHU
E14
8QJ¾OWLJHV3URJUDPP
E16
.RPPXQLNDWLRQVIHKOHU w3'63
E18
$QODJHQ.RQILJXUDWLRQVIHKOHU
E20
'DWHQYHUOXVW
E22
0D¡HXQYHUHLQEDU
E30
'DWHQYHUOXVW
E38
6WURPYHUVRUJXQJGHU$QODJH)HKOHU
E40
.¾KOPLȐHOPDQJHO
1RWVFKDOWHU DXWRPDWLVLHUXQJXQGURERWLN
([WHUQHU*DVGXUFKIOXVVPHVVHU)HKOHU
DXWRPDWLVLHUXQJXQGURERWLN
E54
.RPPXQLNDWLRQVIHKOHU '63
.RPPXQLNDWLRQVIHKOHU +)
8QWHUVSDQQXQJ
6WURPYHUVRUJXQJGHU$QODJH)HKOHU
$QWL.ROOLVLRQ DXWRPDWLVLHUXQJXQGURERWLN
6WURPJUHQ]H¾EHUVFKULȐHQ 8QWHUH*UHQ]H
E56
6SDQQXQJVJUHQ]H¾EHUVFKULȐHQ 8QWHUH
*UHQ]H
*HVFKZLQGLJNHLWVJUHQ]H¾EHUVFKULȐHQ
8QWHUH*UHQ]H
E57
6SDQQXQJVJUHQ]H¾EHUVFKULȐHQ 2EHUH
*UHQ]H
E60
E61
*HVFKZLQGLJNHLWVJUHQ]H¾EHUVFKULȐHQ
2EHUH*UHQ]H
E62
E64
141
6SHLFKHUGHIHNW
'UDKWIHVWJHNOHEW DXWRPDWLVLHUXQJXQG
URERWLN
E53
6WURPJUHQ]H¾EHUVFKULȐHQ 2EHUH*UHQ]H
8QJ¾OWLJHV3URJUDPP
E50
E52
E63
.RPPXQLNDWLRQVIHKOHU 5, DXWRPDWLVLHUXQJXQGURERWLN
'UDKWPDQJHO DXWRPDWLVLHUXQJXQG
URERWLN
(LQVWHOOXQJHQQLFKWXQWHUVW¾W]W
DXWRPDWLVLHUXQJXQGURERWLN
E55
8QJ¾OWLJHV3URJUDPP
E48
E51
6WURPJUHQ]H¾EHUVFKULȐHQ 2EHUH*UHQ]H
.RPPXQLNDWLRQVIHKOHU :)'63
6WURPJUHQ]H¾EHUVFKULȐHQ 8QWHUH*UHQ]H
6SDQQXQJVJUHQ]H¾EHUVFKULȐHQ 8QWHUH
*UHQ]H
DE
FEHLERSUCHE
E65
6SDQQXQJVJUHQ]H¾EHUVFKULȐHQ 2EHUH
*UHQ]H
E68
E69
*HVFKZLQGLJNHLWVJUHQ]H¾EHUVFKULȐHQ
2EHUH*UHQ]H
E70
E71
DE
E73
E75
E77
žEHUWHPSHUDWXUGHV.¾KOPLȐHOV
E72
'UDKWJHVFKZLQGLJNHLWVEHJUHQ]XQJ
¾EHUVFKULȐHQ VSHHGPHWHU
E74
6WURPJUHQ]H0RWRU¾EHUVFKULȐHQ
E76
.¾KOPLȐHOWHPSHUDWXUJUHQ]H¾EHUVFKULȐHQ
E78
*HVFKZLQGLJNHLWVJUHQ]H¾EHUVFKULȐHQ
8QWHUH*UHQ]H
6FKXW]JUHQ]HQQLFKWNRPSDWLEHOHLQJHVWHOOW
3XVK3XOO0RWRU¾EHUVWURP
6WURPJUHQ]H0RWRU¾EHUVFKULȐHQ
.¾KOPLȐHOGXUFKIOXVVJUHQ]H¾EHUVFKULȐHQ
:DUWXQJDNWLYLHUW DXWRPDWLVLHUXQJXQG
URERWLN
8. FEHLERSUCHE
Anlage lässt sich nicht einschalten (grüne LED aus)
Ursache
Lösung
» Keine Netzspannung an Versorgungssteckdose.
» Elektrische Anlage überprüfen und ggf. reparieren.
» Nur Fachpersonal dazu einsetzen.
» Stecker oder Versorgungskabel defekt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» Netzsicherung durchgebrannt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» Hauptschalter defekt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» )HKOHUKDȎHRGHUGHIHNWH9HUELQGXQJ]ZLVFKHQ
'UDKWYRUVFKXEJHU¦WXQG*HQHUDWRU
» Überprüfen, ob die verschiedenen Teile der Anlage richtig
angeschlossen sind.
» Elektronik defekt.
» Anlage von der nächstgelegenen Kundendienststelle reparieren
lassen.
.HLQH$XVJDQJVOHLVWXQJ $QODJHVFKZHL¡WQLFKW
Ursache
Lösung
» Brennertaste defekt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» Anlage überhitzt (Übertemperaturalarm
Ü
- gelbe
LED an).
» Warten, bis die Anlage abgekühlt ist, die Anlage aber nicht
ausschalten.
» Seitliche Abdeckung geöffnet oder Türschalter
defekt.
» Aus Gründen der Arbeitssicherheit muss die seitliche Abdeckung
beim Schweißen geschlossen sein.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» Anlage von der nächstgelegenen Kundendienststelle reparieren
lassen.
» Masseverbindung unkorrekt.
» Korrekte Masseverbindung ausführen.
» Siehe Kapitel "Inbetriebnahme".
» Netzspannung außerhalb des Bereiches der
zulässigen Betriebsspannung (gelbe LED an).
» Netzspannung wieder in den Bereich der zulässigen
Betriebsspannung des Generators bringen.
» Korrekten Anschluss der Anlage ausführen.
» Siehe Kapitel "Anschluss".
» Elektronik defekt.
» Anlage von der nächstgelegenen Kundendienststelle reparieren
lassen.
142
FEHLERSUCHE
Falsche Ausgangsleistung
Ursache
Lösung
» Falsche Auswahl des Schweißverfahrens oder
Wahlschalter defekt.
» Korrekte Auswahl des Schweißverfahrens treffen.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» Anlage von der nächstgelegenen Kundendienststelle reparieren
lassen.
» Falsche Einstellungen der Parameter und der
Funktionen der Anlage.
» Ein Reset der Anlage ausführen und die Schweißparameter neu
einstellen.
» Potentiometer/Encoder zur Regulierung des
Schweißstroms defekt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» Netzspannung außerhalb des Bereiches der
zulässigen Betriebsspannung.
» Korrekten Anschluss der Anlage ausführen.
» Siehe Kapitel "Anschluss".
» Ausfall einer Phase.
» Korrekten Anschluss der Anlage ausführen.
» Siehe Kapitel "Anschluss".
» Elektronik defekt.
» Anlage von der nächstgelegenen Kundendienststelle reparieren
lassen.
Drahtvorschub blockiert
Ursache
Lösung
» Brennertaste defekt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» Rollen nicht korrekt oder abgenutzt.
» Rollen ersetzen.
» Getriebemotor defekt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» 'UDKȏ¾KUXQJVVSLUDOHEHVFK¦GLJW
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» Drahtvorschub nicht gespeist.
» Anschluss am Generator überprüfen.
» Siehe Kapitel "Anschluss".
» Anlage von der nächstgelegenen Kundendienststelle reparieren
lassen.
» Wicklung des Drahtes auf der Spule unregelmäßig.
» Verwickelung des Drahtes beheben oder Spule ersetzen.
» Brennerdüse geschmolzen (Draht klebt)
» 6FKDGKDȎHV7HLOHUVHW]HQ
Drahtvorschub unregelmäßig
Ursache
Lösung
» Brennertaste defekt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» Rollen nicht korrekt oder abgenutzt.
» Rollen ersetzen.
» Getriebemotor defekt.
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» 'UDKȏ¾KUXQJVVSLUDOHEHVFK¦GLJW
» 6FKDGKDȎHV7HLOHUVHW]HQ
» $QODJHYRQGHUQ¦FKVWJHOHJHQHQ.XQGHQGLHQVWVWHOOHUHSDULHUHQ
ODVVHQ
» Fehleinstellung der Spulenbremse oder der
Andruckrollen.
» Spulenbremse lockern.
» Druck auf die Andruckrollen erhöhen.
Unstabiler Lichtbogen
Ursache
Lösung
» Schutzgas ungenügend.
» 'UXFNOXȎGXUFKIOXVVNRUUHNWUHJXOLHUHQ
» 3U¾IHQGDVV'LIIXVRUXQG*DVG¾VHDP%UHQQHULQJXWHP=XVWDQG
VLQG
143
DE
FEHLERSUCHE
» Feuchtigkeit im Schweißgas.
» Immer Produkte und Materialien hochwertiger Qualität benutzen.
» Für den einwandfreien Zustand der Gaszuleitung sorgen.
» Schweißparameter unkorrekt.
» Schweißanlage genau kontrollieren.
» Anlage von der nächstgelegenen Kundendienststelle reparieren
lassen.
Zu viele Spritzer
DE
Ursache
Lösung
» Bogenlänge unkorrekt.
» Abstand zwischen Elektrode und Werkstück reduzieren.
» Schweißspannung verringern.
» Schweißparameter unkorrekt.
» Schweißstrom verringern.
» Schutzgas ungenügend.
» 'UXFNOXȎGXUFKIOXVVNRUUHNWUHJXOLHUHQ
» 3U¾IHQGDVV'LIIXVRUXQG*DVG¾VHDP%UHQQHULQJXWHP=XVWDQG
VLQG
» Bogendynamik unkorrekt.
» Induktivitätswert des Schweißkreises erhöhen.
» Ausgangsbuchse mit größerer Induktivität verwenden.
» Durchführung des Schweißens unkorrekt.
» Brennerneigung reduzieren.
Ungenügende Durchstrahlungsdicke
Ursache
Lösung
» Durchführung des Schweißens unkorrekt.
» Vorschubgeschwindigkeit beim Schweißen herabsetzen.
» Schweißparameter unkorrekt.
» Schweißstrom erhöhen.
» Elektrode unkorrekt.
» Eine Elektrode mit kleinerem Durchmesser benutzen.
» Nahtvorbereitung unkorrekt.
» Abschrägung vergrößern.
» Masseverbindung unkorrekt.
» Korrekte Masseverbindung ausführen.
» Siehe Kapitel "Inbetriebnahme".
» Zu große Werkstücke.
» Schweißstrom erhöhen.
Zundereinschlüsse
Ursache
Lösung
» 8QYROOVW¦QGLJHV(QȏHUQHQGHV=XQGHUV
» Werkstücke vor dem Schweißen sorgfältig reinigen.
» Elektrode mit zu großem Durchmesser.
» Eine Elektrode mit kleinerem Durchmesser benutzen.
» Nahtvorbereitung unkorrekt.
» Abschrägung vergrößern.
» Durchführung des Schweißens unkorrekt.
» Abstand zwischen Elektrode und Werkstück reduzieren.
» In allen Schweißphasen ordnungsgemäß vorgehen.
Wolfram-Einschlüsse
Ursache
Lösung
» Schweißparameter unkorrekt.
» Schweißstrom verringern.
» Elektrode mit größerem Durchmesser benutzen.
» Elektrode unkorrekt.
» Immer Produkte und Materialien hochwertiger Qualität benutzen.
» Elektrode korrekt schleifen.
» Durchführung des Schweißens unkorrekt.
» Kontakte zwischen Elektrode und Schweißbad vermeiden.
Blasen
Ursache
Lösung
» Schutzgas ungenügend.
» 'UXFNOXȎGXUFKIOXVVNRUUHNWUHJXOLHUHQ
» 3U¾IHQGDVV'LIIXVRUXQG*DVG¾VHDP%UHQQHULQJXWHP=XVWDQG
VLQG
Verklebungen
Ursache
Lösung
» Bogenlänge unkorrekt.
» Abstand zwischen Elektrode und Werkstück vergrößern.
» Schweißspannung erhöhen.
144
FEHLERSUCHE
» Schweißparameter unkorrekt.
» Schweißstrom erhöhen.
» Schweißspannung erhöhen.
» Durchführung des Schweißens unkorrekt.
» Brennerneigung erhöhen.
» Zu große Werkstücke.
» Schweißstrom erhöhen.
» Bogendynamik unkorrekt.
» Induktivitätswert des Schweißkreises erhöhen.
» Ausgangsbuchse mit größerer Induktivität verwenden.
Einschnitte an den Rändern
Ursache
Lösung
» Schweißparameter unkorrekt.
» Schweißstrom verringern.
» Eine Elektrode mit kleinerem Durchmesser benutzen.
» Bogenlänge unkorrekt.
» Abstand zwischen Elektrode und Werkstück reduzieren.
» Schweißspannung verringern.
» Durchführung des Schweißens unkorrekt.
» Seitliche Pendelgeschwindigkeit beim Füllen reduzieren.
» Vorschubgeschwindigkeit beim Schweißen herabsetzen.
» Schutzgas ungenügend.
» Gas verwenden, das für die zu schweißenden Werkstoffe geeignet
ist.
Oxydationen
Ursache
Lösung
» Schutzgas ungenügend.
» 'UXFNOXȎGXUFKIOXVVNRUUHNWUHJXOLHUHQ
» 3U¾IHQGDVV'LIIXVRUXQG*DVG¾VHDP%UHQQHULQJXWHP=XVWDQG
VLQG
Porosität
Ursache
Lösung
» 9RUKDQGHQVHLQYRQ)HȐ/DFN5RVWRGHU6FKPXW]
DXIGHQ:HUNVW¾FNHQ
» Werkstücke vor dem Schweißen sorgfältig reinigen.
» Vorhandensein von Feuchtigkeit im
Zusatzwerkstoff.
» Immer Produkte und Materialien hochwertiger Qualität benutzen.
» Zusatzwerkstoff immer in einwandfreiem Zustand halten
» Vorhandensein von Feuchtigkeit im
Zusatzwerkstoff.
» Immer Produkte und Materialien hochwertiger Qualität benutzen.
» Zusatzwerkstoff immer in einwandfreiem Zustand halten
» Bogenlänge unkorrekt.
» Abstand zwischen Elektrode und Werkstück reduzieren.
» Schweißspannung verringern.
» Feuchtigkeit im Schweißgas.
» Immer Produkte und Materialien hochwertiger Qualität benutzen.
» Für den einwandfreien Zustand der Gaszuleitung sorgen.
» Schutzgas ungenügend.
» 'UXFNOXȎGXUFKIOXVVNRUUHNWUHJXOLHUHQ
» 3U¾IHQGDVV'LIIXVRUXQG*DVG¾VHDP%UHQQHULQJXWHP=XVWDQG
VLQG
» Zu schnelles Erstarren des Schweißbads.
» Vorschubgeschwindigkeit beim Schweißen herabsetzen.
» Werkstücke vorwärmen.
» Schweißstrom erhöhen.
Wärmerisse
Ursache
Lösung
» Schweißparameter unkorrekt.
» Schweißstrom verringern.
» Eine Elektrode mit kleinerem Durchmesser benutzen.
» 9RUKDQGHQVHLQYRQ)HȐ/DFN5RVWRGHU6FKPXW]
DXIGHQ:HUNVW¾FNHQ
» Werkstücke vor dem Schweißen sorgfältig reinigen.
» Vorhandensein von Feuchtigkeit im
Zusatzwerkstoff.
» Immer Produkte und Materialien hochwertiger Qualität benutzen.
» Zusatzwerkstoff immer in einwandfreiem Zustand halten
» Durchführung des Schweißens unkorrekt.
» Den korrekten Arbeitsablauf für die zu schweißende Verbindung
ausführen.
» 8QJOHLFKH(LJHQVFKDȎHQGHU:HUNVW¾FNH
» Vor dem Schweißen ein Puffern ausführen.
145
DE
THEORETISCHE HINWEISE ZUM SCHWEISSEN
Kälterisse
Ursache
Lösung
» Vorhandensein von Feuchtigkeit im
Zusatzwerkstoff.
» Immer Produkte und Materialien hochwertiger Qualität benutzen.
» Zusatzwerkstoff immer in einwandfreiem Zustand halten
» Besondere Form der zu schweißenden Verbindung.
» Werkstücke vorwärmen.
» Ein Nachwärmen ausführen.
» Den korrekten Arbeitsablauf für die zu schweißende Verbindung
ausführen.
9. THEORETISCHE HINWEISE ZUM SCHWEISSEN
DE
9.1 Schweißen mit Mantelelektroden (E-Hand-Schweißen)
Vorbereitung der Schweißkanten
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Wahl der Elektrode
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6FKZHL¡YRUJDQJUHVXOWLHUW
Art der Ummantelung
(LJHQVFKDȏHQ
Verwendung
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9HUZHQGXQJ
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Basisch
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9HUZHQGXQJ
Wahl des Schweißstromes
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9HUSDFNXQJGHU(OHNWURGHQDQJHJHEHQ
Zündung und Aufrechterhaltung des Lichtbogens
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146
THEORETISCHE HINWEISE ZUM SCHWEISSEN
9.2 WIG-Schweißen (kontinuierlicher Lichtbogen)
Beschreibung
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WIG-Schweißen von Stahlmaterial
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'&63 Vorbereitung der Schweißkanten
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147
DE
THEORETISCHE HINWEISE ZUM SCHWEISSEN
Wahl und Vorbereitung der Elektrode
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Ø elektrode
Strombereich
1.0 mm
15÷75 A
1.6 mm
60÷150 A
2.4 mm
130÷240 A
'LH(OHNWURGHPXVVZLHLQGHU$EELOGXQJJH]HLJW]XJHVSLW]WZHUGHQ
DE
Į°
Strombereich
30
0÷30 A
60÷90
30÷120 A
90÷120
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156
FRANÇAIS
DÉCLARATION DE CONFORMITÉ UE
Le constructeur
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tél. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
G«FODUHVRXVVDVHXOHUHVSRQVDELOLW«TXHOHSURGXLWVXLYDQW
URANOS NX 4000 PME
55.03.067
55.03.065
55.03.068
55.03.069
55.03.064
55.03.071
55.03.072
55.03.063
URANOS NX 5000 PME
FR
HVWFRQIRUPHDX[GLUHFWLYHV(8
2014/35/EU
2014/30/EU
2011/65/EU
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
RoHS DIRECTIVE
HWTXHOHVQRUPHVKDUPRQLV«HVVXLYDQWHVRQW«W«DSSOLTX«HV
EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
/DGRFXPHQWDWLRQFHUWLILDQWOHUHVSHFWGHVGLUHFWLYHVVHUDWHQXH¢GLVSRVLWLRQSRXUOHVLQVSHFWLRQVFKH]
OHIDEULFDQWVXVPHQWLRQQ«
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voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
157
INDEX GENERAL
1. AVERTISSEMENT .............................................................................................................................159
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
Environnement d’utilisation ...................................................................................................................................... 159
Protection individuelle et de l’entourage .............................................................................................................159
Protection contre les fumées et les gaz ................................................................................................................160
Prévention contre le risque d’incendie et d’explosion ...................................................................................... 160
Prévention dans l’emploi de bouteilles de gaz................................................................................................... 161
Protection contre les décharges électriques .......................................................................................................161
Champs électromagnétiques et interférences ...................................................................................................161
Degré de protection IP............................................................................................................................................... 162
Élimination..................................................................................................................................................................... 162
2. INSTALLATION ................................................................................................................................163
FR
2.1
2.2
2.3
2.4
Mode de soulèvement, de transport et de déchargement ............................................................................ 163
Installation de l’appareil............................................................................................................................................ 163
Branchement et raccordement...............................................................................................................................163
Mise en service ............................................................................................................................................................. 164
3. PRÉSENTATION DE L’APPAREIL .....................................................................................................167
3.1
3.2
3.3
3.4
3.5
Panneau arrière ........................................................................................................................................................... 167
Panneau arrière ........................................................................................................................................................... 167
Panneau prises............................................................................................................................................................. 167
Panneau de commande frontal URANOS NX 4000/5000 PME (LCD 3.5”)............................................... 168
Panneau de commande frontal URANOS NX 4000/5000 PME................................................................... 169
4. UTILISATION DE L’INSTALLATION.................................................................................................169
4.1
4.2
4.3
4.4
Ecran de démarrage .................................................................................................................................................. 169
Ecran de test ................................................................................................................................................................. 169
Ecran principal ............................................................................................................................................................. 170
Écran principal du procédé MMA ..........................................................................................................................170
5. MENU SET UP..................................................................................................................................178
5.1 Set up et paramétrage des paramètres...............................................................................................................178
3URF«GXUHVVS«FLȋTXHVGǯXWLOLVDWLRQGHVSDUDPªWUHV ....................................................................................... 188
6. ENTRETIEN ......................................................................................................................................192
6.1 Contrôles périodiques sur le générateur ..............................................................................................................193
6.2 Responsabilité .............................................................................................................................................................. 193
7. Codes d’alarmes.............................................................................................................................193
8. DIAGNOSTIC ET SOLUTIONS ........................................................................................................195
9. INFORMATIONS GENERALES SUR LE SOUDAGE ........................................................................199
9.1 Soudage à l’électrode enrobée (MMA).................................................................................................................199
9.2 Soudage TIG (arc en soudure continue) ...............................................................................................................199
9.3 Soudage en continu (MIG/MAG) ............................................................................................................................201
10.
11.
12.
13.
14.
CARACTÉRISTIQUES TECHNIQUES............................................................................................203
PLAQUE DONNÉES ......................................................................................................................208
SIGNIFICATION DE LA PLAQUE DES DONNÉES .......................................................................209
SCHÉMA........................................................................................................................................627
CONNECTEURS ...........................................................................................................................635
15. LISTE DE PIÈCES DÉTACHÉES.....................................................................................................639
SYMBOLOGIE
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158
AVERTISSEMENT
1. AVERTISSEMENT
Avant de commencer toute opération, assurez-vous d'avoir bien lu et bien compris ce manuel.
N'apportez pas de modification et n'effectuez pas d'opération de maintenance si elles ne sont pas indiquées dans
ce manuel. Le fabricant n'est pas responsable des dommages causés aux personnes ou aux objets en cas de nonrespect ou de mise en pratique incorrecte des instructions de ce manuel.
Les Instructions de service doivent être conservées en permanence sur le lieu d'utilisation de l'appareil.
En complément des présentes instructions de service, les règles générales et locales en vigueur concernant la
prévention des accidents et la protection de l'environnement doivent être respectées.
Toutes les personnes concernées par la mise en service, l'utilisation, la maintenance et la remise en état de l'appareil
doivent:
• posséder les qualifications correspondantes
• avoir des connaissances en soudage
• OLUHDȐHQWLYHPHQWHWVXLYUHDYHFSU«FLVLRQOHVSUHVFULSWLRQVGHVSU«VHQWHV,QVWUXFWLRQVGHVHUYLFH
Prière de consulter du personnel qualifié en cas de doute ou de problème sur l'utilisation de l'installation, même si
elle n'est pas décrite ici.
1.1 Environnement d'utilisation
Chaque installation ne doit être utilisée que dans le but exclusif pour lequel elle a été conçue, de la façon et dans les
limites prévues sur la plaque signalétique et/ou dans ce manuel, selon les directives nationales et internationales
relatives à la sécurité. Un usage autre que celui expressément déclaré par le fabricant doit être considéré comme
inapproprié et dangereux et décharge ce dernier de toute responsabilité.
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IDEULFDQWQ HVWSDVUHVSRQVDEOHGHVGRPPDJHVFDXV«VHQFDVG XVDJHGRPHVWLTXH
EN
IEC
L'installation doit être utilisée dans un local dont la température est comprise entre -10 et +40°C (entre +14 et
+104°F).
L'installation doit être transportée et stockée dans un local dont la température est comprise entre -25 et +55°C
(entre -13 et 131°F).
L'installation doit être utilisée dans un local sans poussière, ni acide, ni gaz ou autres substances corrosives.
L'installation ne doit pas être utilisée dans un local dont le taux d'humidité dépasse 50% à 40°C (104°F).
L'installation ne doit pas être utilisée dans un local dont le taux d'humidité dépasse 90% à 20°C (68°F).
L'installation ne doit pas être utilisée à une altitude supérieure à 2000 m au dessus du niveau de la mer (6500 pieds).
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1HSDVXWLOLVHUFHWDSSDUHLOSRXUG«PDUUHUGHVPRWHXUV
1.2 Protection individuelle et de l'entourage
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,QVWDOOHUXQHFORLVRQGHV«SDUDWLRQLJQLIXJHDILQGHSURW«JHUOD]RQHGHVRXGDJHGHVUD\RQVSURMHFWLRQVHWG«FKHWV
LQFDQGHVFHQWV5DSSHOHUDX[SHUVRQQHVGDQVOD]RQHGHVRXGDJHGHQHIL[HUQLOHVUD\RQVGHO DUFQLOHVSLªFHV
LQFDQGHVFHQWHVHWGHSRUWHUGHVY¬WHPHQWVGHSURWHFWLRQDSSURSUL«V
Porter des vêtements de protection afin de protéger la peau contre les rayons de l'arc, les projections ou contre le
métal incandescent. Les vêtements portés doivent couvrir l'ensemble du corps et:
ऌ être en bon état
ऌ être ignifuges
ऌ être isolants et secs
ऌ coller au corps et ne pas avoir de revers
7RXMRXUVSRUWHUGHVFKDXVVXUHVFRQIRUPHVDX[QRUPHVU«VLVWDQWHVHWHQPHVXUHGHELHQLVROHUGHO HDX
7RXMRXUVXWLOLVHUGHVJDQWVFRQIRUPHVDX[QRUPHVHWHQPHVXUHGHJDUDQWLUO LVRODWLRQ«OHFWULTXHHWWKHUPLTXH
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P«FDQLTXHGHVFRUGRQVGHVRXGDJH
1HSDVXWLOLVHUGHOHQWLOOHVGHFRQWDFW
159
FR
AVERTISSEMENT
8WLOLVHUXQFDVTXHFRQWUHOHEUXLWVLOHSURF«G«GHVRXGDJHDȐHLQWXQQLYHDXGHEUXLWGDQJHUHX[6LOHQLYHDXGHEUXLW
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SDV¬WUHPRGLIL«H
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FKHYHX[OHVY¬WHPHQWVOHVRXWLOVǪQHVRLHQWSDVHQFRQWDFWDYHFGHVSLªFHVHQPRXYHPHQWWHOVTXHYHQWLODWHXUV
HQJUHQDJHV JDOHWV HW DUEUHV ERELQHV GH ILO 1H SDV WRXFKHU OHV JDOHWV ORUVTXH OH G«YLGDJH GX ILO HVW DFWLY«
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GHVSHUVRQQHVRXVXUGHVELHQV
1HSDVDSSURFKHUODW¬WHGHODWRUFKH0,*0$*GXUDQWOHFKDUJHPHQWHWO DYDQFHPHQWGXILO
/HILOHQVRUWDQWSHXWSURYRTXHUGHVEOHVVXUHVJUDYHVDX[PDLQVDXYLVDJHHWDX[\HX[
‹YLWHUGHWRXFKHUOHVSLªFHVTXLYLHQQHQWG ¬WUHVRXG«HVFDUODIRUWHFKDOHXUSRXUUDLWSURYRTXHUGHVEU½OXUHVJUDYHV
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FR
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6 DVVXUHUTXHOHJURXSHGHUHIURLGLVVHPHQWHVW«WHLQWDYDQWGHG«FRQQHFWHUOHVWX\DX[GHFLUFXODWLRQGXOLTXLGH
U«IULJ«UDQW/HOLTXLGHFKDXGHQVRUWLHSRXUUDLWSURYRTXHUGHVEU½OXUHVJUDYHV
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SHUVRQQHVRXDX[ELHQV
1.3 Protection contre les fumées et les gaz
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/HVIXP«HVTXLVHG«JDJHQWGXUDQWOHSURFHVVXVGHVRXGDJHSHXYHQWGDQVFHUWDLQHVFLUFRQVWDQFHVSURYRTXHUOH
FDQFHURXQXLUHDXIİWXVFKH]OHVIHPPHVHQFHLQWHV
•
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(QFDVG D«UDWLRQLQVXIILVDQWHXWLOLVHUXQPDVTXH¢JD]VS«FLILTXH
(QFDVG RS«UDWLRQVGHVRXGDJHGDQVGHVORFDX[GHSHWLWHVGLPHQVLRQVLOHVWFRQVHLOO«GHIDLUHVXUYHLOOHUO RS«UDWHXUSDUXQ
FROOªJXHVLWX«¢O H[W«ULHXU
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6 DVVXUHUTXHO DVSLUDWLRQHVWHIILFDFHHQFRQWU¶ODQWU«JXOLªUHPHQWVLOHVJD]QRFLIVQHG«SDVVHQWSDVOHVYDOHXUVDGPLVHVSDU
OHVQRUPHVGHV«FXULW«
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VXEVWDQFHV«YHQWXHOOHVXWLOLV«HVSRXUQHȐR\HUHWG«JUDLVVHUOHVSLªFHV¢VRXGHU6XLYUHDȐHQWLYHPHQWOHVLQVWUXFWLRQVGX
IDEULFDQWHWOHVILFKHVWHFKQLTXHVFRUUHVSRQGDQWHV
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3ODFHUOHVERXWHLOOHVGHJD]GDQVGHVHQGURLWVRXYHUWVRXGDQVXQORFDOELHQD«U«
1.4 Prévention contre le risque d'incendie et d'explosion
/HSURF«G«GHVRXGDJHSHXWFDXVHUGHVLQFHQGLHVHWRXGHVH[SORVLRQV
• '«EDUUDVVHUOD]RQHGHWUDYDLOHWVHVDERUGVGHWRXVOHVPDW«ULDX[HWREMHWVLQIODPPDEOHVRXFRPEXVWLEOHV
• /HVPDW«ULDX[LQIODPPDEOHVGRLYHQWVHWURXYHU¢DXPRLQVPªWUHV SLHGV GHOD]RQHGHVRXGDJHHW¬WUHHQWLªUHPHQW
SURW«J«V
• /HVSURMHFWLRQVHWOHVSDUWLFXOHVLQFDQGHVFHQWHVSHXYHQWIDFLOHPHQW¬WUHSURMHW«HV¢GLVWDQFHP¬PH¢WUDYHUVGHVILVVXUHV
9HLOOHU¢FHTXHOHVSHUVRQQHVHWOHVELHQVVRLHQW¢XQHGLVWDQFHVXIILVDQWHGHV«FXULW«
• 1HSDVHIIHFWXHUGHVRXGXUHVVXURX¢SUR[LPLW«GHU«FLSLHQWVVRXVSUHVVLRQ
160
AVERTISSEMENT
• 1HSDVHIIHFWXHUG RS«UDWLRQVGHVRXGDJHRXGHG«FRXSDJHVXUGHVFRQWDLQHUVRXGHVWXEHVIHUP«V)DLUHWUªVDȐHQWLRQDX
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FDUEXUDQWG KXLOHRXDXWUHSRXUUDLHQWSURYRTXHUXQHH[SORVLRQ
• 1HSDVVRXGHUGDQVXQHDWPRVSKªUHFRQWHQDQWGHVSRXVVLªUHVGHVJD]RXGHVYDSHXUVH[SORVLYHV
• 6 DVVXUHUHQILQGHVRXGDJHTXHOHFLUFXLWVRXVWHQVLRQQHSHXWSDVWRXFKHUDFFLGHQWHOOHPHQWGHVSLªFHVFRQQHFW«HVDXFLUFXLW
de masse.
• ,QVWDOOHU¢SUR[LPLW«GHOD]RQHGHWUDYDLOXQ«TXLSHPHQWRXXQGLVSRVLWLIDQWLLQFHQGLH
1.5 Prévention dans l'emploi de bouteilles de gaz
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PDWLªUHGHWUDQVSRUWGHFRQVHUYDWLRQHWG XWLOLVDWLRQQHVRQWSDVJDUDQWLHV
• /HVERXWHLOOHVGRLYHQW¬WUHUDQJ«HVYHUWLFDOHPHQWFRQWUHOHPXURXFRQWUHXQVXSSRUWHW¬WUHPDLQWHQXHVSDUGHVPR\HQV
DSSURSUL«VSRXUTX HOOHVQHWRPEHQWSDVHW«YLWHUGHVFKRFVP«FDQLTXHVDFFLGHQWHOV
• 9LVVHUOHFDSXFKRQSRXUSURW«JHUODYDOYHGXUDQWOHWUDQVSRUWRXODPLVHHQVHUYLFHHWFKDTXHIRLVTXHOHVRS«UDWLRQVGH
VRXGDJHVRQWWHUPLQ«HV
• 1HSDVODLVVHUOHVERXWHLOOHVDXVROHLOHWQHSDVOHVH[SRVHUDX[JURV«FDUWVGHWHPS«UDWXUHVWURS«OHY«HVRXWURSH[WU¬PHV1H
SDVH[SRVHUOHVERXWHLOOHV¢GHVWHPS«UDWXUHVWURSEDVVHVRXWURS«OHY«HV
• 9HLOOHU¢FHTXHOHVERXWHLOOHVQHVRLHQWSDVHQFRQWDFWDYHFXQHIODPPHDYHFXQDUF«OHFWULTXHDYHFXQHWRUFKHRXXQHSLQFH
SRUWH«OHFWURGHVQLDYHFGHVSURMHFWLRQVLQFDQGHVFHQWHVSURGXLWHVSDUOHVRXGDJH
• *DUGHUOHVERXWHLOOHVORLQGHVFLUFXLWVGHVRXGDJHHWGHVFLUFXLWV«OHFWULTXHVHQJ«Q«UDO
• ‹ORLJQHUODW¬WHGHO RULILFHGHVRUWLHGXJD]DXPRPHQWG RXYULUODYDOYHGHODERXWHLOOH
• 7RXMRXUVUHIHUPHUODYDOYHGHODERXWHLOOHTXDQGOHVRS«UDWLRQVGHVRXGDJHVRQWWHUPLQ«HV
• 1HMDPDLVVRXGHUXQHERXWHLOOHGHJD]VRXVSUHVVLRQ
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1.6 Protection contre les décharges électriques
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• 6 DVVXUHUTXHO LQVWDOODWLRQVRLWFRQQHFW«HFRUUHFWHPHQW¢XQHILFKHHW¢XQU«VHDXPXQLG XQFRQGXFWHXUGHPLVH¢ODWHUUH
• 1HSDVWRXFKHUHQP¬PHWHPSVGHX[WRUFKHVRXGHX[SLQFHVSRUWH«OHFWURGHV
• ,QWHUURPSUHLPP«GLDWHPHQWOHVRS«UDWLRQVGHVRXGDJHHQFDVGHVHQVDWLRQGHG«FKDUJH«OHFWULTXH
1.7 Champs électromagnétiques et interférences
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¢SUR[LPLW«GHFHȐHGHUQLªUHHWGHVF¤EOHVGHVRXGDJH
• /HVFKDPSV«OHFWURPDJQ«WLTXHVSHXYHQWDYRLUGHVHIIHWV MXVTX LFLLQFRQQXV VXUODVDQW«GHFHX[TXL\VRQWH[SRV«VSHQGDQW
XQFHUWDLQWHPSV
• /HV FKDPSV «OHFWURPDJQ«WLTXHV SHXYHQW LQWHUI«UHU DYHF G DXWUHV DSSDUHLOV WHOV TXH OHV VWLPXODWHXUV FDUGLDTXHV RX OHV
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1.7.1 Classification CEM selon la norme: EN 60974-10/A1:2015.
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A
Los dispositivos de clase A no están destinados al uso en áreas residenciales en las que la energía eléctrica se
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électromagnétique d'appareils de classe A dans de tels environnements, en raison de perturbations par
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L'utilisateur, qui doit être un expert dans le domaine, est responsable en tant que tel de l'installation et de l'utilisation
de l'appareil selon les instructions du constructeur. Si des perturbations électromagnétiques apparaissent, il est de
la responsabilité de l'utilisateur de résoudre le problème en demandant conseil au service après-vente du
constructeur.
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• Boîtier protégé contre les effets nuisibles dus à la pénétration d'eau lorsque les parties mobiles de l'appareil ne
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nominale.
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réparation ou le remplacement de pièces de la part de personnel non autorisé implique l'annulation immédiate de
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8. DIAGNOSTIC ET SOLUTIONS
L'installation ne s'allume pas (le voyant vert est éteint)
Cause
Solution
» Pas de tension de réseau au niveau de la prise
d'alimentation.
» Effectuer une vérification et procéder à la réparation de
l'installation électrique.
» S'adresser à un personnel spécialisé.
» Connecteur ou câble d'alimentation défectueux.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Fusible grillé.
» Remplacer le composant endommagé.
» Interrupteur marche/arrêt défectueux.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Connexion entre le dévidoir et le générateur
incorrect ou défectueux.
» Vérifier que les différentes parties du système sont correctement
connectées.
» Installation électronique défectueuse.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
$EVHQFHGHSXLVVDQFH¢ODVRUWLH O LQVWDOODWLRQQHVRXGHSDV
Cause
Solution
» *¤FKHȐHGHWRUFKHG«IHFWXHX[
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Installation a surchauffé (défaut thermique voyant jaune allumé).
» $ȐHQGUHTXHOHV\VWªPHUHIURLGLVVHVDQV«WHLQGUHO LQVWDOODWLRQ
» Panneau latéral ouvert ou contact de la porte
défectueux.
» Pour la sécurité de l'opérateur, le panneau latéral doit être fermé
pendant les phases de soudage.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Connexion à la masse incorrecte.
» Procéder à la connexion correcte à la masse.
» Consulter le paragraphe "Mise en service".
» Tension de réseau hors plage (voyant jaune
allumé).
» Ramener la tension de réseau dans la plage d'alimentation du
générateur
» Effectuer le raccordement correct de l'installation.
» Consulter le paragraphe "Raccordement".
» Installation électronique défectueuse.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
Courant de sortie incorrect
Cause
Solution
» Sélection erronée du mode de soudage ou
sélecteur défectueux.
» Procéder à la sélection correcte du mode de soudage.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Réglages erronés des paramètres et des fonctions
de l'installation.
» Réinitialiser l'installation et régler de nouveau les paramètres de
soudage.
195
FR
DIAGNOSTIC ET SOLUTIONS
» Potentiomètre d'interface du réglage du courrant
de soudage défectueux.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Tension de réseau hors plage.
» Effectuer le raccordement correct de l'installation.
» Consulter le paragraphe "Raccordement".
» Phase manquante.
» Effectuer le raccordement correct de l'installation.
» Consulter le paragraphe "Raccordement".
» Installation électronique défectueuse.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
Dévidage du fil bloqué
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Cause
Solution
» *¤FKHȐHGHWRUFKHG«IHFWXHX[
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Galets non adaptés ou usés.
» Remplacer les galets.
» Moto réducteur défectueux.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Gaine de la torche endommagée.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Dévidoir non alimenté
» Vérifier la connexion au générateur.
» Consulter le paragraphe "Raccordement".
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Enroulement du fil sur la bobine irrégulier.
» Réajuster le fil ou remplacer la bobine.
» Buse de la torche a fondu (le fil colle)
» Remplacer le composant endommagé.
Dévidage du fil irrégulier
Cause
Solution
» *¤FKHȐHGHWRUFKHG«IHFWXHX[
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Galets non adaptés ou usés.
» Remplacer les galets.
» Moto réducteur défectueux.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Gaine de la torche endommagée.
» Remplacer le composant endommagé.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
» Embrayage d'axe dur ou dispositifs de blocage des
galets mal réglés.
» Desserrer levier de frein.
» Augmenter la pression sur les galets.
Instabilité de l'arc
Cause
Solution
» Gaz de protection insuffisant.
» Régler le débit de gaz.
» Vérifier le bon état de la buse et du diffuseur gaz de la torche.
» Présence d'humidité dans le gaz de soudage.
» Toujours utiliser des produits et des matériaux de qualité.
» Veiller à maintenir l'installation d'alimentation du gaz en parfaites
conditions.
» Paramètres de soudage incorrects.
» Effectuer un contrôle de l'installation de soudage.
» S'adresser service après-vente le plus proche pour la réparation de
l'installation.
196
DIAGNOSTIC ET SOLUTIONS
Projections excessives
Cause
Solution
» Longueur de l'arc incorrecte.
» Réduire la distance entre l'électrode et la pièce.
» Réduire la tension de soudage.
» Paramètres de soudage incorrects.
» Réduire la tension de soudage.
» Gaz de protection insuffisant.
» Régler le débit de gaz.
» Vérifier le bon état de la buse et du diffuseur gaz de la torche.
» Dynamique d'arc incorrecte.
» Changer la masse de place sur une valeur supérieure.
» Utilisez une prise inductive plus grande.
» Mode de soudage incorrect.
» Réduire l'inclinaison de la torche.
Pénétration insuffisante
Cause
Solution
» Mode de soudage incorrect.
» Réduire la vitesse de progression du soudage.
» Paramètres de soudage incorrects.
» Augmenter l'intensité de soudage.
» Electrode inadaptée.
» Utiliser une électrode de diamètre inférieur.
» Préparation incorrecte des bords.
» Augmenter le chanfrein.
» Connexion à la masse incorrecte.
» Procéder à la connexion correcte à la masse.
» Consulter le paragraphe "Mise en service".
» Dimension des pièces à souder trop importante.
» Augmenter l'intensité de soudage.
Inclusions de scories
Cause
Solution
» Encrassage.
» (IIHFWXHUXQQHȐR\DJHGHVSLªFHVDYDQWG HIIHFWXHUOHVRXGDJH
» Diamètre de l'électrode trop gros.
» Utiliser une électrode de diamètre inférieur.
» Préparation incorrecte des bords.
» Augmenter le chanfrein.
» Mode de soudage incorrect.
» Réduire la distance entre l'électrode et la pièce.
» Avancer régulièrement pendant toutes les phases de soudage.
lnclusions de tungstène
Cause
Solution
» Paramètres de soudage incorrects.
» Réduire la tension de soudage.
» Utiliser une électrode de diamètre supérieur.
» Electrode inadaptée.
» Toujours utiliser des produits et des matériaux de qualité.
» Affûter correctement l'électrode.
» Mode de soudage incorrect.
» Eviter les contacts entre l'électrode et le bain de soudure.
Soufflures
Cause
Solution
» Gaz de protection insuffisant.
» Régler le débit de gaz.
» Vérifier le bon état de la buse et du diffuseur gaz de la torche.
Collages
Cause
Solution
» Longueur de l'arc incorrecte.
» Augmenter la distance entre l'électrode et la pièce.
» Augmenter la tension de soudage.
» Paramètres de soudage incorrects.
» Augmenter l'intensité de soudage.
» Augmenter la tension de soudage.
» Mode de soudage incorrect.
» Augmenter l'inclinaison de la torche.
» Dimension des pièces à souder trop importante.
» Augmenter l'intensité de soudage.
» Dynamique d'arc incorrecte.
» Changer la masse de place sur une valeur supérieure.
» Utilisez une prise inductive plus grande.
197
FR
DIAGNOSTIC ET SOLUTIONS
Effondrement du métal
Cause
Solution
» Paramètres de soudage incorrects.
» Réduire la tension de soudage.
» Utiliser une électrode de diamètre inférieur.
» Longueur de l'arc incorrecte.
» Réduire la distance entre l'électrode et la pièce.
» Réduire la tension de soudage.
» Mode de soudage incorrect.
» Réduire la vitesse d'oscillation latérale de remplissage.
» Réduire la vitesse de progression du soudage.
» Gaz de protection insuffisant.
» Utiliser des gaz adaptés aux matériaux à souder.
Oxydations
FR
Cause
Solution
» Gaz de protection insuffisant.
» Régler le débit de gaz.
» Vérifier le bon état de la buse et du diffuseur gaz de la torche.
Porosité
Cause
Solution
» Présence de graisse, de peinture, de rouille ou de
saleté sur les pièces à souder.
» (IIHFWXHUXQQHȐR\DJHGHVSLªFHVDYDQWG HIIHFWXHUOHVRXGDJH
» Présence de graisse, de peinture, de rouille ou de
saleté sur métal d'apport.
» Toujours utiliser des produits et des matériaux de qualité.
» Toujours conserver le d'apport en parfaites conditions.
» Présence d’humidité dans le métal d’apport.
» Toujours utiliser des produits et des matériaux de qualité.
» Toujours conserver le d'apport en parfaites conditions.
» Longueur de l'arc incorrecte.
» Réduire la distance entre l'électrode et la pièce.
» Réduire la tension de soudage.
» Présence d'humidité dans le gaz de soudage.
» Toujours utiliser des produits et des matériaux de qualité.
» Veiller à maintenir l'installation d'alimentation du gaz en parfaites
conditions.
» Gaz de protection insuffisant.
» Régler le débit de gaz.
» Vérifier le bon état de la buse et du diffuseur gaz de la torche.
» Solidification du bain de soudure trop rapide.
» Réduire la vitesse de progression du soudage.
» Préchauffer les pièces à souder.
» Augmenter l'intensité de soudage.
Faissures chaudes
Cause
Solution
» Paramètres de soudage incorrects.
» Réduire la tension de soudage.
» Utiliser une électrode de diamètre inférieur.
» Présence de graisse, de peinture, de rouille ou de
saleté sur les pièces à souder.
» (IIHFWXHUXQQHȐR\DJHGHVSLªFHVDYDQWG HIIHFWXHUOHVRXGDJH
» Présence de graisse, de peinture, de rouille ou de
saleté sur métal d'apport.
» Toujours utiliser des produits et des matériaux de qualité.
» Toujours conserver le d'apport en parfaites conditions.
» Mode de soudage incorrect.
» Suivre les étapes correctes pour le type de joint à souder.
» Pièces à souder présentant des caractéristiques
différentes.
» Effectuer un beurrage avant de procéder au soudage.
Faissures froides
Cause
Solution
» Présence d’humidité dans le métal d’apport.
» Toujours utiliser des produits et des matériaux de qualité.
» Toujours conserver le d'apport en parfaites conditions.
» Géométrie spéciale du joint à souder.
» Préchauffer les pièces à souder.
» Effectuer un post-chauffage.
» Suivre les étapes correctes pour le type de joint à souder.
198
INFORMATIONS GENERALES SUR LE SOUDAGE
9. INFORMATIONS GENERALES SUR LE SOUDAGE
9.1 Soudage à l'électrode enrobée (MMA)
Préparation des bords
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DJHQWFRQWDPLQDQW
Choix de l'électrode
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Amorçage et maintien de l'arc
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Exécution de la soudure
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9.2 Soudage TIG (arc en soudure continue)
Description
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O DXWUH %,/(9(/WHPSV¢QLYHDX[ 199
INFORMATIONS GENERALES SUR LE SOUDAGE
Polarité du soudage
D.C.S.P. (Direct Current Straight Polarity)
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FR
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Soudage TIG des aciers
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Préparation des bords
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Choix et préparation de l'électrode
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1.0 mm
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1.6 mm
60÷150 A
2.4 mm
130÷240 A
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60÷90
30÷120 A
90÷120
120÷250 A
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200
INFORMATIONS GENERALES SUR LE SOUDAGE
Gaz de protection
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Ø électrode
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30 A
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30÷120 mm
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120÷250 mm
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Introduction
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INFORMATIONS GENERALES SUR LE SOUDAGE
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200 - 350 A
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ESPAÑOL
DECLARACIÓN UE DE CONFORMIDAD
El constructor
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
GHFODUDEDMRVXH[FOXVLYDUHVSRQVDELOLGDGTXHHOVLJXLHQWHSURGXFWR
URANOS NX 4000 PME
55.03.067
55.03.065
55.03.068
55.03.069
55.03.064
55.03.071
55.03.072
55.03.063
URANOS NX 5000 PME
HVFRQIRUPHDODVGLUHFWLYDV(8
2014/35/EU
2014/30/EU
2011/65/EU
ES
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
RoHS DIRECTIVE
\TXHVHKDQDSOLFDGRODVVLJXLHQWHVQRUPDVDUPRQL]DGDV
EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
/D GRFXPHQWDFLµQ TXH DFUHGLWH HO FXPSOLPLHQWR GH ODV GLUHFWLYDV VH PDQWHQGU£ GLVSRQLEOH SDUD
LQVSHFFLRQHVHQHOPHQFLRQDGRIDEULFDQWH
7RGDUHSDUDFLµQRPRGLILFDFLµQQRDXWRUL]DGDSRUvoestalpine Böhler Welding Selco S.r.l.KDU£GHFDHU
ODYDOLGH]LQYDOLGDU£HVWDGHFODUDFLµQ
2QDUDGL7RPEROR
voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
211
INDICE
1. ADVERTENCIA ................................................................................................................................213
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
Entorno de utilización ................................................................................................................................................ 213
Protección personal y de terceros..........................................................................................................................213
Protección contra los humos y gases ....................................................................................................................214
Prevención contra incendios/explosiónes ...........................................................................................................214
Prevención durante el uso de las botellas de gas .............................................................................................215
Protección contra descargaseléctricas ................................................................................................................215
Campos electromagnéticos y interferencias ......................................................................................................215
Grado de protección IP ............................................................................................................................................. 216
Eliminación .................................................................................................................................................................... 216
2. INSTALACIÓN .................................................................................................................................217
2.1
2.2
2.3
2.4
Elevación, transporte y descarga...........................................................................................................................217
Colocación del equipo .............................................................................................................................................. 217
Conexión ........................................................................................................................................................................ 217
Instalación ..................................................................................................................................................................... 218
3. PRESENTACIÓN DEL SISTEMA ......................................................................................................221
ES
3.1
3.2
3.3
3.4
3.5
Panel posterior ............................................................................................................................................................. 221
Panel posterior ............................................................................................................................................................. 221
Panel de las tomas...................................................................................................................................................... 221
Panel de mandos frontal URANOS NX 4000/5000 PME (LCD 3.5”)............................................................ 222
Panel de mandos frontal URANOS NX 4000/5000 PME................................................................................ 223
4. UTILIZACIÓN DEL EQUIPO ...........................................................................................................223
4.1
4.2
4.3
4.4
Pantalla de inicio ......................................................................................................................................................... 223
Pantalla de test ............................................................................................................................................................ 223
Pantalla principal ........................................................................................................................................................ 224
Pantalla principal del proceso MMA.....................................................................................................................224
5. CONFIGURACIÓN ..........................................................................................................................231
&RQȋJXUDFLµQ\DMXVWHGHORVSDU£PHWURV...........................................................................................................231
3URFHGLPLHQWRVHVSHF¯ȋFRVGHXVRGHORVSDU£PHWURV.................................................................................... 241
6. MANTENIMIENTO ..........................................................................................................................245
6.1 Controles periódicos de la fuente de alimentación..........................................................................................245
6.2 Responsabilidad.......................................................................................................................................................... 246
&RGLȌFDFLµQGHDODUPDV ...............................................................................................................246
8. DIAGNÓSTICO Y SOLUCIÓN DE PROBLEMAS............................................................................248
9. NOCIONES TEÓRICAS SOBRE LA SOLDADURA .........................................................................252
9.1 Soldaduras con electrodo recubierto (MMA)......................................................................................................252
9.2 Soldadura TIG (arco continuo)................................................................................................................................. 253
9.3 Soldadura con alambre continuo (MIG/MAG) ...................................................................................................254
10.
11.
12.
13.
14.
CARACTERÍSTICAS TÉCNICAS.....................................................................................................257
PLACA DE CARACTERÍSTICAS.....................................................................................................261
SIGNIFICADO DE LA ETIQUETA DE LOS DATOS........................................................................262
ESQUEMA .....................................................................................................................................627
CONECTORES ..............................................................................................................................635
15. LISTA DE REPUESTOS ..................................................................................................................639
SÍMBOLOS
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212
ADVERTENCIA
1. ADVERTENCIA
Antes de comenzar cualquier tipo de operación, tiene que haber comprendido el contenido del presente manual.
No efectúe modificaciones ni mantenimientos no descritos en este manual. El fabricante no es responsable por
daños a personas o cosas causados por una lectura, o una puesta en aplicación negligente de cuanto escrito del
contenido de este manual.
El manual de instrucciones debe permanecer guardado en el lugar de empleo del equipe. Complementariamente
al manual de instrucciones, se deben tener en cuenta las reglas válidas a modo generai, asi corno las reglas locales
respecto a la prevenciòn de accidentes y la protección medioambiental.
Todas las personas implicadas en la puesta en servicio, el manejo, el mantenimiento y la conservación del equipe
deben:
• Poseer la cualificación correspondiente
• Poseer conocimientos de soldadura
• Leer completamente y seguir escrupulosamente este manual de instrucciones
En caso de dudas o problemas sobre la utilización del equipo, aunque no se indiquen aquí, consulte con personal
cualificado.
1.1 (QWRUQRGHXWLOL]DFLµQ
El equipo debe utilizarse exclusivamente para las operaciones para las cuales ha sido diseñado, en los modos y
dentro de los campos previstos en la placa de identificación y/o en este manual, según las directivas nacionales e
internacionales sobre la seguridad. Un uso diferente del declarado por el fabricante se considera inadecuado y
peligroso; en dicho caso, el fabricante no asumirá ninguna responsabilidad.
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EN
IEC
El equipo debe utilizarse en locales con una temperatura comprendida entre -10°C y +40°C (entre +14°F y +104°F).
El equipo debe transportarse y almacenarse en locales con una temperatura comprendida entre -25°C y +55°C
(entre -13°F y 131°F).
El equipo debe utilizarse en locales sin polvo, ácidos, gases ni otras substancias corrosivas.
El equipo debe utilizarse en locales con una humedad relativa no superior al 50% a 40°C (104°F).
El equipo debe utilizarse en locales con una humedad relativa no superior al 90% a 20°C (68°F).
El equipo debe utilizarse a una altitud máxima sobre el nivel del mar de 2000 m (6500 pies).
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contacto de tierra. NUNCA use el cable amarillo/verde junto con otro cable para tomar la corriente. Compruebe
que el equipo disponga de conexión a tierra y que las tomas de corriente estén en buenas condiciones. Instale sólo
enchufes homologados de acuerdo con las normativas de seguridad.
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EN 1011-1
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Habilitacion ARC-AIR
$FWLYDODIXQFLµQ$5&$,5
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399
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Velocidad de desplazamiento
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Ajuste resistencia del circuito
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Lectura de corriente
752
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Lectura de capacidad del gas (WFR)
764
Lectura del flujo del líquido refrigerante
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Lectura de temperatura del líquido refrigerante
768
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Límites de seguridad
851
Habilitacion ARC-AIR
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Velocidad del hilo
3HUPLWHUHJXODUODYHORFLGDGGHDYDQFHGHOKLOR
0¯QLPR
0£[LPR
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0.5 m/min
22.0 m/min
Corriente
3HUPLWHDMXVWDUODFRUULHQWHGHVROGDGXUD
0¯QLPR
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3A
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Grosor de la pieza
6
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7
7HQVLµQORQJLWXGGHDUFR
10
11
12
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3HUPLWHFRQILJXUDUODSURIXQGLGDGGHOFRUGµQHQXQDXQLµQDQJXODU
3HUPLWHUHJXODUODWHQVLµQGHODUFR
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Modalidad manual
0¯QLPR
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5.0 V
55.5 V
5.0 V
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3HUPLWHODVDOLGDGHOJDVHQODDQWRUFKD\ODSUHSDUDFLµQGHODPELHQWHHQWRUQRSDUDODVROGDGXUD
0¯QLPR
0£[LPR
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0/off
99.9 s
0.1 s
6RȎVWDUW
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Rampa del motor
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0¯QLPR
0£[LPR
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0/off
1.0 s
0/off
236
CONFIGURACIÓN
15
16
19
20
21
22
23
24
Burn back
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V\Q
Post-gas
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0/off
99.9 s
2.0 s
Duty cycle (doble pulsado)
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0.5 m/min
22 m/min
2.5 m/min
Frecuencia de impulsos (doble pulsado)
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Por defecto
V\Q
Rampas de impulsos (doble pulsado)
3HUPLWHDMXVWDUXQWLHPSRGHUDPSDHQODIDVHGHSXOVDFLµQ
0¯QLPR
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Por defecto
Bilevel (4T - crater filler)
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6LHOVROGDGRUDSULHWD\VXHOWDU£SLGDPHQWHHOSXOVDGRUVHSDVDDDZ
9ROYLHQGRDDSUHWDU\VROWDUU£SLGDPHQWHHOSXOVDGRUVHSDVDDDZ
25
ES
0¯QLPR
0£[LPR
Por defecto
0/off
Dz
Dz\DV¯VXFHVLYDPHQWH
Incremento inicial
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FDORUSDUDIXQGLUGHIRUPDKRPRJ«QHD
0¯QLPR
0£[LPR
Por defecto
237
CONFIGURACIÓN
26
27
28
30
ES
31
32
33
34
35
Crater filler
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ORVULHVJRVGHGHIRUPDFLRQHVLQQHFHVDULDV
0¯QLPR
0£[LPR
Por defecto
7HPSRUL]DFLµQLQFUHPHQWRLQLFLDO
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3HUPLWHDXWRPDWL]DUODIXQFLµQFUDWHUILOOHU
0¯QLPR
0£[LPR
Por defecto
0.1 s
99.9 s
0/off
7HPSRUL]DFLµQFUDWHUILOOHU
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0¯QLPR
0£[LPR
Por defecto
0.1 s
99.9 s
0/off
Soldadura por puntos
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0¯QLPR
0£[LPR
Por defecto
0.1 s
99.9 s
0/off
Punto pausa
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0¯QLPR
0£[LPR
Por defecto
0.1 s
99.9 s
0/off
7HQVLµQVHFXQGDULD %LOHYHO0,*
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0¯QLPR
0£[LPR
Por defecto
V\Q
Inductancia secundaria (Bilevel MIG)
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LQHVWDELOLGDGQDWXUDOGHODVROGDGXUD
,QGXFWDQFLDEDMD DUFRUHDFWLYR P£VVDOSLFDGXUDV ,QGXFWDQFLDDOWD DUFRSRFRUHDFWLYR PHQRVVDOSLFDGXUDV 0¯QLPR
0£[LPR
Por defecto
V\Q
Rampa de aumento inicial
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0¯QLPR
0£[LPR
Por defecto
0s
10 s
0/off
Rampa crater filler
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0¯QLPR
0£[LPR
Por defecto
0s
10 s
0/off
238
CONFIGURACIÓN
202
Inductancia
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LQHVWDELOLGDGQDWXUDOGHODVROGDGXUD
,QGXFWDQFLDEDMD DUFRUHDFWLYR P£VVDOSLFDGXUDV ,QGXFWDQFLDDOWD DUFRSRFRUHDFWLYR PHQRVVDOSLFDGXUDV 0¯QLPR
0£[LPR
Por defecto
V\Q
331
7HQVLµQPHGLDFRPSHQVDGD
399
Velocidad de desplazamiento
551
552
601
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3HUPLWHFRQILJXUDUODYHORFLGDGGHHMHFXFLµQGHODVROGDGXUD
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6\QYDORUVLQ«UJLFR
0¯QLPR
0£[LPR
Por defecto
V\QPLQ
V\QPD[
35 cm/min
Lock/unlock
3HUPLWHEORTXHDUORVFRPDQGRVGHOSDQHOHLQWURGXFLUXQFµGLJRGHSURWHFFLµQ
&RQVXOWHODVHFFLµQ/RFNXQORFN 6HWXS Tono zumbador
3HUPLWHDMXVWDUHOWRQRGHO]XPEDGRU
0¯QLPR
0£[LPR
Por defecto
0/off
10
10
3DVRGHUHJXODFLµQ
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0¯QLPR
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Por defecto
1
,PD[
1
602
3DU£PHWURH[WHUQR&+&+&+&+
606
Antorcha U/D
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Por defecto
)XQFLµQGHGHYROXFLµQGHOODPDGD
0/off
off
1/I1
X
Corriente
5HFXSHUDUSURJUDPDV
705
Ajuste resistencia del circuito
751
Lectura de corriente
3HUPLWHDMXVWDUHOHTXLSR
&RQVXOWHODVHFFLµQ$MXVWHUHVLVWHQFLDGHOFLUFXLWR VHWXS 3HUPLWHYLVXDOL]DUHOYDORUUHDOGHODFRUULHQWHGHVROGDGXUD
239
ES
CONFIGURACIÓN
ES
752
/HFWXUDGHWHQVLµQ
755
Lectura de capacidad del gas (WFR)
757
Lectura de la velocidad del alambre
758
Velocidad de desplazamiento del robot
760
Lectura de corriente (motor 1)
761
Lectura de la velocidad del alambre
762
Lectura de corriente (motor 2)
763
Lectura de la velocidad del alambre
764
Lectura del flujo del líquido refrigerante
765
Lectura de temperatura del líquido refrigerante
768
0HGLFLµQGHODSRUWHW«UPLFR+,
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3HUPLWHYLVXDOL]DUHOYDORUUHDOGHOIOXMRGHJDV
/HFWXUDHQFRGHUPRWRU
3HUPLWHYLVXDOL]DUODYHORFLGDGGHGHVSOD]DPLHQWRGHOEUD]RGHXQURERWRGHXQDDXWRPDWL]DFLµQ
3HUPLWHYLVXDOL]DUHOYDORUUHDOGHODFRUULHQWH PRWRU /HFWXUDHQFRGHUPRWRU
3HUPLWHYLVXDOL]DUHOYDORUUHDOGHODFRUULHQWH PRWRU /HFWXUDUHDOGHDYDQFHGHOKLOR
3HUPLWHYLVXDOL]DUHOYDORUGHOO¯TXLGRUHIULJHUDQWH
3HUPLWHYLVXDOL]DUHOYDORUUHDOGHODWHPSHUDWXUDGHOO¯TXLGRUHIULJHUDQWH
3HUPLWHOHHUHOYDORUGHODPHGLGDGHODSRUWHW«UPLFRHQODVROGDGXUD
EN 1011-1
801
Límites de seguridad
851
Habilitacion ARC-AIR
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3HUPLWHFRQWURODUHOSURFHVRGHVROGDGXUDDMXVWDQGRHQORVSULQFLSDOHVSDU£PHWURVPHQVXUDEOHVO¯PLWHVGH
DWHQFLµQ\OLPLWHVGHVHJXULGDG
3HUPLWHXQFRQWUROSUHFLVRGHODVGLVWLQWDVIDVHVGHVROGDGXUD
&RQVXOWHODVHFFLµQ/¯PLWHVGHVHJXULGDG 6HWXS $FWLYDODIXQFLµQ$5&$,5
9DOHXU
Por defecto
$5&$,5
on
ACTIVO
off
X
DESACTIVADO
240
CONFIGURACIÓN
5.2 3URFHGLPLHQWRVHVSHF¯ILFRVGHXVRGHORVSDU£PHWURV
5.2.1 Personalizar pantalla 7 segmentos
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(QWUHHQODFRQILJXUDFLµQSXOVDQGRODWHFODHQFRGHUGXUDQWHDOPHQRVVHJXQGRV
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.
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.
5.2.2 Personalizar el interfaz (Set up 500)
3HUPLWHSHUVRQDOL]DUORVSDU£PHWURVHQODSDQWDOODSULQFLSDO
500
&RQILJXUDFLµQGHODP£TXLQD
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3DU£PHWURVGH
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soldadura
Funciones
MIG/MAG
3DU£PHWURVGH
soldadura
Funciones
MODALIDAD XA
MMA
3DU£PHWURVGH
soldadura
Funciones
TIG
3DU£PHWURVGH
soldadura
Funciones
241
CONFIGURACIÓN
MIG/MAG
3DU£PHWURVGH
soldadura
Funciones
MODALIDAD XP
MMA
3DU£PHWURVGH
soldadura
Funciones
TIG
3DU£PHWURVGH
soldadura
Funciones
ES
MIG/MAG
3DU£PHWURVGH
soldadura
Funciones
5.2.3 Lock/unlock (Set up 551)
3HUPLWHEORTXHDUORVFRPDQGRVGHOSDQHOHLQWURGXFLUXQFµGLJRGHSURWHFFLµQ
6HOHFFLµQSDU£PHWUR
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.
Funciones del panel
$OHMHFXWDUFXDOTXLHURSHUDFLµQHQXQSDQHOGHFRPDQGRVEORTXHDGRDSDUHFHU£XQDSDQWDOODHVSHFLDO
242
CONFIGURACIÓN
$FFHGDWHPSRUDOPHQWH PLQXWRV DODVIXQFLRQHVGHOSDQHOJLUDQGRHOHQFRGHUH
LQWURGXFLHQGRHOFµGLJRQXP«ULFRFRUUHFWR
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.
5.2.4 *HVWLµQGHFRPDQGRVH[WHUQRV 6HWXS
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(QWUHHQODFRQILJXUDFLµQSXOVDQGRODWHFODHQFRGHUGXUDQWHDOPHQRVVHJXQGRV
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ES
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WHFOD
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encoder.
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3DUDJXDUGDUODPRGLILFDFLµQSXOVHHOERWµQ
.
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5.2.5 Ajuste resistencia del circuito (set up 705)
3HUPLWHDMXVWDUHOJHQHUDGRUHQODUHVLVWHQFLDGHOFLUFXLWRGHVROGDGXUDDFWXDO
6HOHFFLµQSDU£PHWUR
(QWUHHQODFRQILJXUDFLµQSXOVDQGRODWHFODHQFRGHUGXUDQWHDOPHQRVVHJXQGRV
6HOHFFLRQHHOSDU£PHWURGHVHDGR $FWLYHODUHJXODFLµQGHOSDU£PHWURVHOHFFLRQDGRSXOVDQGRODWHFODHQFRGHU
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MAG
3RQJDHQFRQWDFWRHO«FWULFRODSXQWDGHOJX¯DKLOR\ODSLH]DDVROGDU MIG/MAG
3XOVHHOERWµQ
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(OYDORUTXHVHYLVXDOL]DHQODSDQWDOODVHDFWXDOL]DU£FXDQGRVHFRPSOHWHHODMXVWH
$QXOHODRSHUDFLµQSXOVDQGRODWHFOD
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.
Pantalla de "INFO"
243
CONFIGURACIÓN
5.2.6 Límites de seguridad (Set up 801)
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3HUPLWHFRQWURODUHOSURFHVRGHVROGDGXUDDMXVWDQGRHQORVSULQFLSDOHVSDU£PHWURVPHQVXUDEOHVO¯PLWHVGHDWHQFLµQ\OLPLWHV
GHVHJXULGDG
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244
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MANTENIMIENTO
&RQILJXUDFLµQO¯PLWHVGHSURWHFFLµQ
3
4
1
2
1
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2
Línea de los límites de alarma
3
Columna de los niveles mínimos
4
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.
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comandos.
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&RQILJXUDFLµQ3DU£PHWURV 6. MANTENIMIENTO
Efectúe el mantenimiento ordinario del equipo según las indicaciones del fabricante. Cuando el equipo esté
funcionando, todas las puertas de acceso y de servicio y las tapas tienen que estar cerradas y fijadas perfectamente.
El equipo no debe ser modificado. Procure que no se forme polvo metálico en proximidad y cerca o encima de las
aletas de ventilación.
El mantenimiento debe efectuarlo personal cualificado. La reparación o la sustitución de componentes del sistema
por parte de personal no autorizado provoca la caducidad inmediata de la garantía del producto. La reparación o
sustitución de componentes del equipo debe ser hecha realizarla personal técnico cualificado.
c$QWHVGHFDGDRSHUDFLµQGHVFRQHFWHHOHTXLSR
6.1 &RQWUROHVSHULµGLFRVGHODIXHQWHGHDOLPHQWDFLµQ
6.1.1 Equipo
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pinza portaelectrodo y/o de los cables de masa:
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245
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CODIFICACIÓN DE ALARMAS
6.2 Responsabilidad
EN
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La carencia de este mantenimiento, provocará la caducidad de todas las garantías y el fabricante se considerará
exento de toda responsabilidad. Si el operador no respetara las instrucciones descritas, el fabricante declina
cualquier responsabilidad. Si tuviera dudas y/o problemas no dude en consultar al centro de asistencia técnica más
cercano.
7. CODIFICACIÓN DE ALARMAS
ALARMA
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DIAGNÓSTICO Y SOLUCIÓN DE PROBLEMAS
8. DIAGNÓSTICO Y SOLUCIÓN DE PROBLEMAS
El sistema no se activa (led verde apagado)
Causa
6ROXFLµQ
» No hay tensión de red en la toma de alimentación.
» Compruebe y repare la instalación eléctrica.
» Consulte con personal experto.
» Enchufe o cable de alimentación averiado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Fusible de línea quemado.
» Sustituya el componente averiado.
» Conmutador de alimentación averiado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Conexión tras el carro de la bobina y generador no
correcto o defectuoso.
» Verificar las correctas conexiones de los distintos elementos del
equipo.
» Electrónica averiada.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
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ES
Causa
6ROXFLµQ
» Botón de la antorcha averiado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Equipo sobrecalentado (alarma de temperatura led amarillo iluminado).
» Espere a que se enfríe el sistema desactivarlo.
» Tapa lateral abierta o conmutador de la puerta
averiado.
» Para la seguridad del operador la tapa lateral debe estar cerrada
durante la soldadura.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Conexión de masa incorrecta.
» Conecte correctamente la masa.
» Consulte el párrafo "Instalación".
» Tensión de red fuera de rango (led amarillo
iluminado).
» Restablezca la tensión de red dentro del campo de la fuente de
alimentación.
» Conecte correctamente el equipo.
» Consulte el párrafo "Conexiones".
» Electrónica averiada.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
Suministro de potencia incorrecto
Causa
6ROXFLµQ
» Selección incorrecta del proceso de soldadura o
selector averiado.
» Seleccione correctamente el proceso de soldadura.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Configuraciones incorrectas de los parámetros y
de las funciones de la instalación.
» Reinicie el sistema y vuelva a configurar los parámetros de
soldadura.
» Potenciómetro/encoder para el ajuste de la
corriente de soldadura averiado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Tensión de red fuera de rango.
» Conecte correctamente el equipo.
» Consulte el párrafo "Conexiones".
» Falta una fase.
» Conecte correctamente el equipo.
» Consulte el párrafo "Conexiones".
» Electrónica averiada.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
248
DIAGNÓSTICO Y SOLUCIÓN DE PROBLEMAS
$OLPHQWDFLµQGHODODPEUHEORTXHDGD
Causa
6ROXFLµQ
» Botón de la antorcha averiado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Rodillos inadecuados o gastados.
» Sustituya los rodillos.
» Alimentador del alambre averiado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Recubrimiento de la antorcha dañado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» El alimentador del alambre no recibe corriente.
» Compruebe la conexión a la fuente de alimentación.
» Consulte el párrafo "Conexiones".
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Alambre enredado en la bobina.
» Desenrede el alambre o sustituya la bobina.
» Boquilla de la antorcha fundida (hilo pegado).
» Sustituya el componente averiado.
$OLPHQWDFLµQGHDODPEUHLUUHJXODU
Causa
6ROXFLµQ
» Botón de la antorcha averiado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Rodillos inadecuados o gastados.
» Sustituya los rodillos.
» Alimentador del alambre averiado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Recubrimiento de la antorcha dañado.
» Sustituya el componente averiado.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
» Embrague enrollador o dispositivos de bloqueo de
los rodillos mal regulados.
» Afloje el embrague.
» Aumente la presión en los rodillos.
Inestabilidad del arco
Causa
6ROXFLµQ
» Protección de gas insuficiente.
» Ajuste el flujo de gas.
» Compruebe que el difusor y la boquilla de gas de la antorcha estén
en buenas condiciones.
» Presencia de humedad en el gas de soldadura.
» Utilice siempre productos y materiales de calidad.
» Mantenga en perfectas condiciones el sistema de suministro del
gas.
» Parámetros de soldadura incorrectos.
» Compruebe cuidadosamente el sistema de soldadura.
» Contacte con el centro de asistencia más cercano para la
reparación del sistema.
Proyecciones excesivas de salpicaduras
Causa
6ROXFLµQ
» Longitud de arco incorrecta.
» Reduzca la distancia entre electrodo y pieza.
» Reduzca la tensión de soldadura.
» Parámetros de soldadura incorrectos.
» Reduzca la tensión de soldadura.
» Protección de gas insuficiente.
» Ajuste el flujo de gas.
» Compruebe que el difusor y la boquilla de gas de la antorcha estén
en buenas condiciones.
» Dinámica de arco incorrecta.
» Aumente el valor inductivo del circuito.
» Utilice una toma inductiva mayor.
» Modo de soldadura incorrecto.
» Reduzca la inclinación de la antorcha.
249
ES
DIAGNÓSTICO Y SOLUCIÓN DE PROBLEMAS
,QVXILFLHQWHSHQHWUDFLµQ
Causa
6ROXFLµQ
» Modo de soldadura incorrecto.
» Reduzca la velocidad de avance durante la soldadura.
» Parámetros de soldadura incorrectos.
» Aumente la corriente de soldadura.
» Electrodo inadecuado.
» Utilice un electrodo de diámetro más pequeño.
» Preparación incorrecta de los bordes.
» Aumente la apertura del achaflanado.
» Conexión de masa incorrecta.
» Conecte correctamente la masa.
» Consulte el párrafo "Instalación".
» Las piezas a soldar son demasiado grandes.
» Aumente la corriente de soldadura.
Inclusiones de escoria
Causa
6ROXFLµQ
» Limpieza incompleta.
» Limpie perfectamente las piezas antes de la soldadura.
» Electrodo de diámetro muy grueso.
» Utilice un electrodo de diámetro más pequeño.
» Preparación incorrecta de los bordes.
» Aumente la apertura del achaflanado.
» Modo de soldadura incorrecto.
» Reduzca la distancia entre electrodo y pieza.
» Avance regularmente durante la soldadura.
Inclusiones de tungsteno
ES
Causa
6ROXFLµQ
» Parámetros de soldadura incorrectos.
» Reduzca la tensión de soldadura.
» Utilice un electrodo de diámetro superior.
» Electrodo inadecuado.
» Utilice siempre productos y materiales de calidad.
» Afile correctamente el electrodo.
» Modo de soldadura incorrecto.
» Evite los contactos entre electrodo y soldadura de inserción.
Sopladuras
Causa
6ROXFLµQ
» Protección de gas insuficiente.
» Ajuste el flujo de gas.
» Compruebe que el difusor y la boquilla de gas de la antorcha estén
en buenas condiciones.
Encoladura
Causa
6ROXFLµQ
» Longitud de arco incorrecta.
» Aumente la distancia entre electrodo y pieza.
» Aumente la tensión de soldadura.
» Parámetros de soldadura incorrectos.
» Aumente la corriente de soldadura.
» Aumente la tensión de soldadura.
» Modo de soldadura incorrecto.
» Aumente el ángulo de inclinación de la antorcha.
» Las piezas a soldar son demasiado grandes.
» Aumente la corriente de soldadura.
» Dinámica de arco incorrecta.
» Aumente el valor inductivo del circuito.
» Utilice una toma inductiva mayor.
Incisiones marginales
Causa
6ROXFLµQ
» Parámetros de soldadura incorrectos.
» Reduzca la tensión de soldadura.
» Utilice un electrodo de diámetro más pequeño.
» Longitud de arco incorrecta.
» Reduzca la distancia entre electrodo y pieza.
» Reduzca la tensión de soldadura.
» Modo de soldadura incorrecto.
» Reduzca la velocidad de oscilación lateral en el llenado.
» Reduzca la velocidad de avance durante la soldadura.
» Protección de gas insuficiente.
» Utilice gases adecuados para los materiales a soldar.
250
DIAGNÓSTICO Y SOLUCIÓN DE PROBLEMAS
Oxidaciones
Causa
6ROXFLµQ
» Protección de gas insuficiente.
» Ajuste el flujo de gas.
» Compruebe que el difusor y la boquilla de gas de la antorcha estén
en buenas condiciones.
Porosidades
Causa
6ROXFLµQ
» Presencia de grasa, pintura, óxido o suciedad en
las piezas a soldar.
» Limpie perfectamente las piezas antes de la soldadura.
» Presencia de grasa, pintura, óxido o suciedad en el
material de aportación.
» Utilice siempre productos y materiales de calidad.
» Mantenga siempre en perfectas condiciones el material de
aportación.
» Presencia de humedad en el material de
aportación.
» Utilice siempre productos y materiales de calidad.
» Mantenga siempre en perfectas condiciones el material de
aportación.
» Longitud de arco incorrecta.
» Reduzca la distancia entre electrodo y pieza.
» Reduzca la tensión de soldadura.
» Presencia de humedad en el gas de soldadura.
» Utilice siempre productos y materiales de calidad.
» Mantenga en perfectas condiciones el sistema de suministro del
gas.
» Protección de gas insuficiente.
» Ajuste el flujo de gas.
» Compruebe que el difusor y la boquilla de gas de la antorcha estén
en buenas condiciones.
» Solidificación muy rápida de la soldadura de
inserción.
» Reduzca la velocidad de avance durante la soldadura.
» Precaliente las piezas a soldar.
» Aumente la corriente de soldadura.
Grietas en caliente
Causa
6ROXFLµQ
» Parámetros de soldadura incorrectos.
» Reduzca la tensión de soldadura.
» Utilice un electrodo de diámetro más pequeño.
» Presencia de grasa, pintura, óxido o suciedad en
las piezas a soldar.
» Limpie perfectamente las piezas antes de la soldadura.
» Presencia de grasa, pintura, óxido o suciedad en el
material de aportación.
» Utilice siempre productos y materiales de calidad.
» Mantenga siempre en perfectas condiciones el material de
aportación.
» Modo de soldadura incorrecto.
» Siga las secuencias operativas correctas para el tipo de unión a
soldar.
» Piezas a soldar con características diferentes.
» Aplique un depósito superficial preliminar antes de la soldadura.
Grietas en frío
Causa
6ROXFLµQ
» Presencia de humedad en el material de
aportación.
» Utilice siempre productos y materiales de calidad.
» Mantenga siempre en perfectas condiciones el material de
aportación.
» Forma especial de la unión a soldar.
» Precaliente las piezas a soldar.
» Haga un postcalentamiento.
» Siga las secuencias operativas correctas para el tipo de unión a
soldar.
251
ES
NOCIONES TEÓRICAS SOBRE LA SOLDADURA
9. NOCIONES TEÓRICAS SOBRE LA SOLDADURA
9.1 Soldaduras con electrodo recubierto (MMA)
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252
NOCIONES TEÓRICAS SOBRE LA SOLDADURA
9.2 Soldadura TIG (arco continuo)
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253
Ø electrodo
Gama de corriente
1.0 mm
15÷75 A
1.6 mm
60÷150 A
2.4 mm
130÷240 A
NOCIONES TEÓRICAS SOBRE LA SOLDADURA
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Gama de corriente
30
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60÷90
30÷120 A
90÷120
120÷250 A
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0÷30 mm
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30÷120 mm
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120÷250 mm
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t (ms)
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100 - 175 A
120 - 180 A
150 - 200 A
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150 - 250 A
200 - 300 A
250 - 350 A
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200 - 350 A
300 - 500 A
500 - 750 A
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igual al valor "Zmax" declarado. Si el dispositivo se conecta a la red pública de baja tensión, es responsabilidad del instalador
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11. PLACA DE CARACTERÍSTICAS
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CARACTERÍSTICAS TÉCNICAS
12. SIGNIFICADO DE LA ETIQUETA DE LOS DATOS
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262
PORTUGUÊS
DECLARAÇÃO DE CONFORMIDADE CE
O construtor
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
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URANOS NX 4000 PME
55.03.067
55.03.065
55.03.068
55.03.069
55.03.064
55.03.071
55.03.072
55.03.063
URANOS NX 5000 PME
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2014/35/EU
2014/30/EU
2011/65/EU
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
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PT
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EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
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voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
263
ÍNDICE GERAL
1. ATENÇÃO ........................................................................................................................................265
1.1 Condições de utilização............................................................................................................................................ 265
1.2 Protecção do operador e de outros indivíduos ................................................................................................. 265
1.3 Protecção contra fumos e gases ............................................................................................................................266
1.4 Prevenção contra incêndios/explosões ...............................................................................................................266
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1.6 Protecção contra choques eléctricos....................................................................................................................267
1.7 Campos electromagnéticos e interferências ......................................................................................................267
1.8 Grau de protecção IP ................................................................................................................................................. 268
1.9 Descarte......................................................................................................................................................................... 268
2. INSTALAÇÃO...................................................................................................................................269
2.1
2.2
2.3
2.4
Elevação, transporte e descarga ...........................................................................................................................269
Posicionamento do equipamento.......................................................................................................................... 269
Ligações......................................................................................................................................................................... 269
Instalação...................................................................................................................................................................... 270
3. APRESENTAÇÃO DO SISTEMA ......................................................................................................273
3.1
3.2
3.3
3.4
3.5
Painel traseiro ............................................................................................................................................................... 273
Painel traseiro ............................................................................................................................................................... 273
Painel de tomadas...................................................................................................................................................... 273
Painel de comandos frontal URANOS NX 4000/5000 PME (LCD 3.5”) ...................................................... 274
Painel de comandos frontal URANOS NX 4000/5000 PME .......................................................................... 275
4. UTILIZAÇÃO DO EQUIPAMENTO .................................................................................................275
PT
4.1 Ecrã inicial...................................................................................................................................................................... 275
4.2 Ecrã de teste ................................................................................................................................................................. 275
4.3 Ecrã principal................................................................................................................................................................ 276
$]00$IRO\DPDWIIJN«SHUQ\IJMH .............................................................................................................................276
5. DEFINIÇÕES....................................................................................................................................284
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3URFHGLPHQWRVHVSHF¯ȋFRVGHXWLOL]D©¥RGRVSDU¤PHWURV ............................................................................. 293
6. MANUTENÇÃO ...............................................................................................................................298
6.1 Efectuar periodicamente as seguintes operações............................................................................................298
6.2 Ansvar ............................................................................................................................................................................. 298
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8. RESOLUÇÃO DE PROBLEMAS.......................................................................................................300
9. NOÇÕES TEÓRICAS SOBRE A SOLDADURA................................................................................304
9.1 Soldadura manual por arco voltaico (MMA) ......................................................................................................304
9.2 Soldadura TIG (arco contínuo)................................................................................................................................. 305
6ROGDGXUDFRPȋRFRQW¯QXR 0,*0$* .............................................................................................................307
10.
11.
12.
13.
14.
Características técnicas ..............................................................................................................310
PLACA DE DADOS ........................................................................................................................314
SIGNIFICADO DA PLACA DE DADOS .........................................................................................315
DIAGRAMA...................................................................................................................................627
CONECTORES ..............................................................................................................................635
15. LISTA DE PEÇAS DE REPOSIÇÃO ...............................................................................................639
SIMBOLOS
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264
ATENÇÃO
1. ATENÇÃO
Antes de iniciar qualquer tipo de operação na máquina, é necessário ler cuidadosamente e compreender o
conteúdo deste manual.
Não efectuar modificações ou operações de manutenção que não estejam previstas. O fabricante não se
responsabiliza por danos causados em pessoas ou bens, resultantes da utilização incorrecta ou da não-aplicação
do conteúdo deste manual.
Manter sempre as instruções de utilização no local de utilização do aparelho. Para além das instruções de
utilização, observar as normas gerais e os regulamentos locais de prevenção de acidentes e proteção ambiental
em vigor.
• Todas as pessoas envolvidas na colocação em serviço, utilização, manutenção e reparação do aparelho devem:
• ser titulares de qualificação apropriada
• dispor das competências de soldadura necessárias
• ler integralmente e respeitar rigorosamente estas instruções de utilização
Para quaisquer dúvidas ou problemas relativos à utilização do equipamento, ainda que não se encontrem aqui
descritos, consultar pessoal qualificado.
1.1 Condições de utilização
Cada instalação deve ser utilizada exclusivamente para as operações para que foi projectada, nos modos e nos
âmbitos previstos na chapa de características e/ou neste manual, de acordo com as directivas nacionais e
internacionais relativas à segurança. Uma utilização diferente da expressamente declarada pelo construtor deve
ser considerada completamente inadequada e perigosa e, neste caso, o construtor declina toda e qualquer
responsabilidade.
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EN
IEC
O equipamento deve ser utilizado em ambientes cujas temperaturas estejam compreendidas entre -10°C e +40°C
(entre +14°F e +104°F).
O equipamento deve ser transportado e armazenado em ambientes cujas temperaturas estejam compreendidas
entre -25°C e +55°C (entre -13°F e 131°F).
O equipamento deve ser utilizado em ambientes sem poeira, ácidos, gases ou outras substâncias corrosivas.
O equipamento deve ser utilizado em ambientes com humidade relativa não superior a 50%, a 40°C (104°F).
O equipamento deve ser utilizado em ambientes com humidade relativa não superior a 90%, a 20°C (68°F).
O equipamento deve ser utilizado a uma altitude máxima, acima do nível do mar, não superior a 2000 m (6500 pés).
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Classe
A
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(VWHHTXLSDPHQWRIRLFRQVWUX¯GRHPFRQIRUPLGDGHFRPDVLQGLFD©·HVFRQWLGDVQDQRUPDKDUPRQL]DGD(1$
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DPELHQWHVGRP«VWLFRV
O utilizador deve ser especializado na actividade, sendo, por isso, responsável pela instalação e pela utilização do
equipamento de acordo com as indicações do fabricante. Caso se detectem perturbações electromagnéticas, o
operador do equipamento terá de resolver o problema, se necessário em conjunto com a assistência técnica do
fabricante.
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H[SRVWDVSRUH[HPSORGDVSHVVRDVTXHSRVVXDPDZSDFHPDNHUVDzRXDSDUHOKRVDXGLWLYRV
1.7.3 Requisitos da rede de energia eléctrica
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DTXDOLGDGHGDSRW¬QFLDGDUHGH3RUFRQVHJXLQWHRVUHTXLVLWRVRXUHVWUL©·HVGHOLJD©¥RUHIHUHQWHV¢LPSHG¤QFLDGDHQHUJLD
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3RQWRGH$FRSODPHQWR&RPXP¢UHGHS¼EOLFD 3$& SRGHPDSOLFDUVHDDOJXQVWLSRVGHHTXLSDPHQWR FRQVXOWDURVGDGRV
W«FQLFRV 1HVWHFDVRFRPSHWHDRLQVWDODGRURXXWLOL]DGRUGRHTXLSDPHQWRJDUDQWLUDOLJD©¥RGRHTXLSDPHQWRFRQVXOWDQGRR
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1.7.4 Precauções relacionadas com os cabos
PT
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• (QURODUMXQWRVHIL[DUTXDQGRSRVV¯YHORFDERGHWHUUDHRFDERGHSRW¬QFLD
• (YLWDUHQURODURVFDERV¢YROWDGRFRUSR
• (YLWDUFRORFDUVHHQWUHRFDERGHWHUUDHRFDERGHSRW¬QFLD PDQWHURVGRLVFDERVGRPHVPRODGR • 2VFDERVGHYHU¥RVHUPDQWLGRVW¥RFXUWRVTXDQWRSRVV¯YHOFRORFDGRVMXQWRVHQWUHVLHPDQWLGRVDRQ¯YHOGRFK¥R
• &RORFDURHTXLSDPHQWRDXPDFHUWDGLVW¤QFLDGD]RQDGHVROGDGXUD
• 2VFDERVGHYHPVHUFRORFDGRVORQJHGHRXWURVFDERVHYHQWXDOPHQWHSUHVHQWHV
1.7.5 Ligação à terra
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SUR[LPLGDGHVGHYHPVHUOLJDGRV¢WHUUD$OLJD©¥R¢WHUUDGHYHU£VHUIHLWDGHDFRUGRFRPDVQRUPDVQDFLRQDLV
1.7.6 Ligação da peça de trabalho à terra
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GHWUDEDOKRQ¥RDXPHQWDRULVFRGHDFLGHQWHSDUDRRSHUDGRUQHPGDQLILFDRXWURVHTXLSDPHQWRVHO«FWULFRV$OLJD©¥R¢WHUUD
GHYHU£VHUIHLWDGHDFRUGRFRPDVQRUPDVQDFLRQDLV
1.7.7 Blindagem
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SRULQWHUIHU¬QFLDHOHFWURPDJQ«WLFD
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1.8 Grau de protecção IP
IP23S
IP
• Invólucro protegido contra o acesso de dedos a partes perigosas e contra objectos sólidos com diâmetro
superior/ igual a 12,5 mm.
• Invólucro protegido contra chuva que caia num ângulo até 60°.
• Invólucro protegido contra os efeitos danosos devidos à entrada de água, quando as partes móveis do
equipamento não estão em movimento.
1.9 Descarte
1¥RHOLPLQDURHTXLSDPHQWRHO«WULFRMXQWDPHQWHFRPROL[RFRPXP
(P FRQIRUPLGDGH FRP D 'LUHWLYD (XURSHLD 8( UHODWLYD DRV 5HV¯GXRV GH (TXLSDPHQWRV (O«WULFRV H
(OHWUµQLFRVHDVXDDSOLFD©¥RGHDFRUGRFRPDOHJLVOD©¥RQDFLRQDORVHTXLSDPHQWRVHO«WULFRVTXHWHQKDPDWLQJLGR
R ILP GR VHX FLFOR GH YLGD GHYHP VHU UHFROKLGRV VHSDUDGDPHQWH H HQYLDGRV SDUD XP FHQWUR GH YDORUL]D©¥R H
HOLPLQD©¥R &DEH DR SURSULHW£ULR GR HTXLSDPHQWR LGHQWLILFDU RV FHQWURV GH UHFROKD DXWRUL]DGRV VROLFLWDQGR
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INSTALAÇÃO
2. INSTALAÇÃO
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2.1 Elevação, transporte e descarga
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• 2HTXLSDPHQWRQ¥RGLVS·HGHHOHPHQWRVHVSHF¯ILFRVSDUDHOHYD©¥R
• 8WLOL]DUXPHPSLOKDGRUSUHVWDQGRDPDLRUDWHQ©¥RGXUDQWHDGHVORFD©¥RSDUDHYLWDUDTXHGDGRJHUDGRU
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1¥RGHL[DUFDLURHTXLSDPHQWRQHPH[HUFHUSUHVV¥RGHVQHFHVV£ULDVREUHHOH
2.2 Posicionamento do equipamento
Observar as seguintes regras:
•
•
•
•
•
)£FLODFHVVRDRVFRPDQGRVHOLJD©·HVGRHTXLSDPHQWR
1¥RFRORFDURHTXLSDPHQWRHPHVSD©RVUHGX]LGRV
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/LJDURHTXLSDPHQWRQXPOXJDUVHFROLPSRHFRPYHQWLOD©¥RDSURSULDGD
3URWHJHURHTXLSDPHQWRGDFKXYDHGRVRO
2.3 Ligações
O equipamento dispõe de um cabo de alimentação para ligação à rede.
A instalação pode ser alimentada com:
• 400 V trifásico
• 230V trifásico (V. 230/400V)
O funcionamento do equipamento está garantido para tolerâncias de tensão variáveis entre ±15% do valor
nominal; (exemplo: Vnom 400V a tensão de trabalho está compreendida entre os 320V e 440V).
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IXV¯YHLV$17(6GHOLJDUDP£TXLQD¢UHGHGHDOLPHQWD©¥R$O«PGLVVR«QHFHVV£ULRDVVHJXUDUVHGHTXHRFDER«
OLJDGRDXPDWRPDGDTXHGLVSRQKDGHOLJD©¥R¢WHUUD
‹SRVV¯YHODOLPHQWDUDLQVWDOD©¥RSRUPHLRGHXPJUXSRHOHFWURJ«QHRQDFRQGL©¥RGHVWHJDUDQWLUXPDWHQV¥RGH
DOLPHQWD©¥RHVW£YHOGHsUHODWLYDPHQWHDRYDORUGHWHQV¥RQRPLQDOGHFODUDGRSHORIDEULFDQWHHPWRGDVDV
FRQGL©·HVGHIXQFLRQDPHQWRSRVV¯YHLVH¢P£[LPDSRW¬QFLDQRPLQDO1RUPDOPHQWH«DFRQVHOK£YHODXWLOL]D©¥R
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HOHFWURJ«QHRVFRPFRQWURORHOHFWUµQLFR
Para protecção dos utilizadores, o equipamento deve ser correctamente ligado à terra. O cabo de alimentação
dispõe de um condutor (amarelo - verde) para ligação à terra, que deve ser ligado a uma ficha com ligação à terra.
Este fio amarelo/verde NUNCA deve ser utilizado com outros condutores de corrente. Assegurar-se de que o local
de instalação possui ligação à terra e de que as tomadas de corrente se encontram em perfeitas condições. Instalar
somente fichas homologadas conformes às normas de segurança.
$ LQVWDOD©¥R HO«FWULFD GHYH VHU H[HFXWDGD SRU SHVVRDO W«FQLFR HVSHFLDOL]DGR FRP RV UHTXLVLWRV W«FQLFR
SURILVVLRQDLVHVSHF¯ILFRVHHPFRQIRUPLGDGHFRPDOHJLVOD©¥RGRSD¯VHPTXHVHHIHFWXDDLQVWDOD©¥R
269
PT
INSTALAÇÃO
2.4 Instalação
2.4.1 Ligação para a soldadura MMA
$OLJD©¥RLOXVWUDGDQDILJXUDWHPFRPRUHVXOWDGRXPDVROGDGXUDFRPSRODULGDGHLQYHUVD
3DUDREWHUXPDVROGDGXUDFRPSRODULGDGHGLUHFWDLQYHUWDDOLJD©¥R
1
Conector de pinça de ligação à terra
2
Tomada negativa de potência (-)
3
Conector de pinça porta-elétrodo
4
Tomada positiva de potência (+)
/LJDURJUDPSRGHPDVVD¢WRPDGDQHJDWLYD GDIRQWHGHDOLPHQWD©¥R,QVHULUDILFKDHURGDUQRVHQWLGRGRVSRQWHLURVGR
UHOµJLRDW«IL[DU
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UHOµJLRDW«IL[DU
2.4.2 Ligação para limpeza de defeitos por arco, com jacto de ar (ARC-AIR)
PT
1
Conector de pinça de ligação à terra
2
Tomada negativa de potência (-)
3
$5&$,5ELOLQFVFVDWODNR]µ
4
Tomada positiva de potência (+)
5
/«JYH]HW«NFVDWODNR]µ
/LJDURJUDPSRGHPDVVD¢WRPDGDQHJDWLYD GDIRQWHGHDOLPHQWD©¥R
&VDWODNR]WDVVDD]$5&$,5ELOLQFVN£EHOFVDWODNR]µM£WDJHQHU£WRUSR]LW¯Y DOM]DW£KR]
/LJDUVHSDUDGDPHQWHRFRQHFWRUGRWXERGHDUDRIRUQHFLPHQWRGHDU
270
INSTALAÇÃO
2.4.3 Ligação para a soldadura TIG
1
Conector de pinça de ligação à terra
2
Tomada positiva de potência (+)
3
Conexão da tocha TIG
4
Tomada da tocha
5
&RQHFWRUGHWXERGHJ£V
6
Redutor de pressão
/LJDURJUDPSRGHPDVVD¢WRPDGDSRVLWLYD GDIRQWHGHDOLPHQWD©¥R,QVHULUDILFKDHURGDUQRVHQWLGRGRVSRQWHLURVGR
UHOµJLRDW«IL[DU
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IL[DU
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/LJDURWXERGH£JXDGDWRFKD YHUPHOKR DRFRQHFWRUU£SLGRGHHQWUDGDGDXQLGDGH YHUPHOKR
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2.4.4 Ligação para a soldadura MIG/MAG
271
1
Entrada do (CAN-BUS) cabo de sinal
2
Cabo de alimentação
3
Tomada positiva de potência (+)
4
Cabo de sinal
5
-HON£EHOEHPHQHW &$1%86 N£EHON¸WHJ
6
7XERGHJ£VGHWRFKD
7
/LJD©¥RGDDOLPHQWD©¥RGHJ£V
PT
INSTALAÇÃO
1
Entrada do (CAN-BUS) cabo de sinal
2
Cabo de alimentação
3
Tomada positiva de potência (+)
4
Cabo de sinal
5
-HON£EHOEHPHQHW &$1%86 N£EHON¸WHJ
6
7XERGHJ£VGHWRFKD
7
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/LJDURFDERGHVLQDODRFRQHFWRUHVSHF¯ILFR,QVHULURFRQHFWRUHURGDUDSRUFDQRVHQWLGRGRVSRQWHLURVGRUHOµJLRDW«IL[DU
/LJDURWXERGHJ£V¢Y£OYXODUHGXWRUDGHSUHVV¥RGDERWLMDRX¢OLJD©¥RGHDOLPHQWD©¥RGRJ£V5HJXODURIOX[RGRJ£VGH
a 30 I/min.
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GDXQLGDGHGHUHIULJHUD©¥R
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PT
1
Conector de pinça de ligação à terra
2
Tomada negativa de potência (-)
/LJDURJUDPSRGHPDVVD¢WRPDGDQHJDWLYD GDIRQWHGHDOLPHQWD©¥R,QVHULUDILFKDHURGDUQRVHQWLGRGRVSRQWHLURVGR
UHOµJLRDW«IL[DU
1
Conexão da tocha
2
Conectore
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/LJDURWXERGH£JXDGDWRFKD YHUPHOKR DRFRQHFWRUU£SLGRGHHQWUDGDGDXQLGDGH YHUPHOKR
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272
APRESENTAÇÃO DO SISTEMA
3. APRESENTAÇÃO DO SISTEMA
3.1 Painel traseiro
4
1
2
Cabo de alimentação
/LJDRVLVWHPD¢UHGHHO«FWULFD
2
,QWHUUXSWRUSDUDOLJDUHGHVOLJDUDP£TXLQD
$FWLYDDHQHUJLDHO«FWULFDQDP£TXLQD
7HPGXDVSRVL©·HVDZ2DzGHVOLJDGDHDZ,DzOLJDGD
5
3
3
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4
Entrada do CAN-BUS cabo de sinal (RC, RI...)
5
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1
Cabo de alimentação
1
3.2 Painel traseiro
4
3
2
/LJDRVLVWHPD¢UHGHHO«FWULFD
2
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$FWLYDDHQHUJLDHO«FWULFDQDP£TXLQD
7HPGXDVSRVL©·HVDZ2DzGHVOLJDGDHDZ,DzOLJDGD
5
3
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4
Entrada do CAN-BUS cabo de sinal (RC, RI...)
5
-HON£EHOEHPHQHW &$1%86 N£EHON¸WHJ
1
Tomada positiva de potência (+)
1
3.3 Painel de tomadas
Processo MMA
Processo TIG
2
Tomada negativa de potência (-)
Processo MMA
Processo TIG
Processo MIG/MAG
2
1
273
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APRESENTAÇÃO DO SISTEMA
3.4 Painel de comandos frontal URANOS NX 4000/5000 PME (LCD 3.5")
1
5
2
3
4
6
7
8
9
PT
1
LED de alimentação
,QGLFDTXHRHTXLSDPHQWRHVW£OLJDGR¢IRQWHGHDOLPHQWD©¥RHVHHQFRQWUDDFWLYR
2
LED de alarme geral
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3
LED de potência ativa
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4
Visor de 7 segmentos
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$SUHVHQWDDYLVXDOL]D©¥RGDVFDUDFWHU¯VWLFDVJHUDLVGDIRQWHGHDOLPHQWD©¥RGXUDQWHDIDVHGHDUUDQTXH
GXUDQWHDVROGDGXUD GHILQL©·HVHOHLWXUDVGDFRUUHQWHHGDWHQV¥RGHVD¯GD HSHUDQWHFRQGL©·HVGHDQRPDOLD
FµGLJRVGRVDODUPHV 5
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6
Manípulo de regulação principal
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7
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UTILIZAÇÃO DO EQUIPAMENTO
8
Programok gomb
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7LSRGLILR
7LSRGHJ£V
'L¤PHWURGRILR
9
Botão job
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RSHUDGRU
3.5 Painel de comandos frontal URANOS NX 4000/5000 PME
1
1
2
3
LED de alimentação
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DOLPHQWD©¥RHVHHQFRQWUDDFWLYR
2
LED de alarme geral
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SURWHF©¥RFRPRDSURWHF©¥RGHWHPSHUDWXUD
3
LED de potência ativa
,QGLFDDSUHVHQ©DGHSRW¬QFLDQDVOLJD©·HVGHVD¯GDGR
HTXLSDPHQWR
4
Entrada do CAN-BUS cabo de sinal (RC, RI...)
4
PT
4. UTILIZAÇÃO DO EQUIPAMENTO
4.1 Ecrã inicial
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OLJDGRVIXQFLRQDPFRUUHFWDPHQWH1HVWDIDVHRWHVWHGHJ£VWDPE«P«H[HFXWDGRSDUDYHULILFDUDFRUUHFWDOLJD©¥RDRVLVWHPD
GHDOLPHQWD©¥RGHJ£V
4.2 Ecrã de teste
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5
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275
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Parâmetros de soldadura
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DEFINIÇÕES
5. DEFINIÇÕES
5.1 Definições e definição dos parâmetros
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5.1.1 Lista dos parâmetros de definições (MMA)
Guardar e sair
0
3HUPLWHJXDUGDUDVPRGLILFD©·HVHVDLUGHGHILQL©·HV
1
Reset
3
Hot start
3HUPLWHUHGHILQLUWRGRVRVSDU¤PHWURVSDUDRVYDORUHVSUHGHILQLGRV
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Eléctrodo básico
Eléctrodo celulósico
0¯QLPR
0£[LPR
Predefinido
0¯QLPR
0£[LPR
Predefinido
0/off
0/off
0¯QLPR
0£[LPR
Predefinido
0¯QLPR
0£[LPR
Predefinido
0/off
0/off
Eléctrodo CrNi
Eléctrodo de alumínio
Eléctrodo de ferro fundido
7
0¯QLPR
0£[LPR
Predefinido
0/off
Corrente de soldadura
3HUPLWHUHJXODUDFRUUHQWHGHVROGDGXUD
0¯QLPR
0£[LPR
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3A
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100 A
284
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8
Arc force
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Eléctrodo celulósico
0¯QLPR
0£[LPR
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0¯QLPR
0£[LPR
Predefinido
0/off
0/off
0¯QLPR
0£[LPR
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0¯QLPR
0£[LPR
Predefinido
0/off
0/off
Eléctrodo CrNi
Eléctrodo de alumínio
Eléctrodo de ferro fundido
204
312
0¯QLPR
0£[LPR
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0/off
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I=C
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5HFRPHQGDGRSDUDHOHWURGR%£VLFR5XW¯OLFRƒFLGR$©R)HUURIXQGLGR
1÷20
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YDORUGHWHUPLQDGRSRUSDUDDPSHUHVSRUYROW
5HFRPHQGDGRSDUDHOHWURGR&HOXOµVLFR$OXP¯QLR
P=C
Potência constante
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V·I=K
5HFRPHQGDGRSDUDHOHWURGR&HOXOµVLFR$OXP¯QLR
Tensão de extinção do arco
3HUPLWHGHILQLURYDORUGHWHQV¥RTXHDRVHUDWLQJLGRIRU©DDH[WLQ©¥RGRDUFRHO«FWULFR
3HUPLWHXPDPHOKRUJHVW¥RGDVY£ULDVFRQGL©·HVGHIXQFLRQDPHQWRRFRUULGDV
1DIDVHGHVROGDGXUDSRUSRQWRVSRUH[HPSORXPDEDL[DWHQV¥RGHH[WLQ©¥RGRDUFRSRVVLELOLWDXPDPHQRU
SURGX©¥RGHFKDPDQRDIDVWDPHQWRGRHO«FWURGRGDSH©DUHGX]LQGRVDOSLFRVTXHLPDGXUDVHR[LGD©¥RGDSH©D
1RFDVRGDXWLOL]D©¥RGHHO«FWURGRVTXHQHFHVVLWDPGHDOWDVWHQV·HV«DFRQVHOK£YHOSHORFRQWU£ULRGHILQLUXP
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Nunca definir uma tensão de extinção do arco maior do que a tensão em vazio do gerador.
Eléctrodo básico
399
500
Eléctrodo celulósico
0¯QLPR
0£[LPR
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0¯QLPR
0£[LPR
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0/off
99.9 V
57.0 V
0/off
99.9 V
70.0 V
Velocidade de corte
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6\QYDORUVLQ«UJLFD
0¯QLPR
0£[LPR
Predefinido
1 cm/min
200 cm/min
15 cm/min
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3HUPLWHVHOHFFLRQDUDLQWHUIDFHJU£ILFDSUHWHQGLGD
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285
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551
Lock/unlock
552
Tom avisador sonoro
601
PT
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0¯QLPR
0£[LPR
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0/off
10
10
Passo de regulação
3HUPLWHDUHJXOD©¥RGHXPSDU¤PHWURFRPXPSDVVRTXHSRGHVHUSHUVRQDOL]DGRSHORRSHUDGRU
0¯QLPR
0£[LPR
Predefinido
1
,PD[
1
602
Parâmetro externo CH1, CH2, CH3, CH4
705
Calibração da resistência do circuito
751
Leitura de corrente
752
Leitura de tensão
768
Medição da aportação de calor HI
3HUPLWHDJHVW¥RGRSDU¤PHWURH[WHUQR YDORUP¯QLPRYDORUP£[LPRYDORUSUHGHILQLGRSDU¤PHWUR
VHOHFFLRQDGR &RQVXOWDUDVHF©¥R*HVW¥RGHFRQWURORVH[WHUQRV 6HWXS 3HUPLWHFDOLEUDURHTXLSDPHQWR
&RQVXOWDUDVHF©¥R&DOLEUD©¥RGDUHVLVW¬QFLDGRFLUFXLWR VHWXS 3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGDFRUUHQWHGHVROGDGXUD
3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGDWHQV¥RGHVROGDGXUD
3HUPLWHOHURYDORUPHGLGRGDDSRUWD©¥RGHFDORUGXUDQWHDVROGDGXUD
EN 1011-1
851
Activação da função ARC-AIR
$WLYDDIXQ©¥R$5&$,5
9DORU
Predefinido $5&$,5
on
ACTIVO
off
X
NÃO ACTIVO
5.1.2 Lista de parâmetros na configuração (TIG)
Guardar e sair
0
3HUPLWHJXDUGDUDVPRGLILFD©·HVHVDLUGHGHILQL©·HV
1
Reset
7
Corrente de soldadura
3HUPLWHUHGHILQLUWRGRVRVSDU¤PHWURVSDUDRVYDORUHVSUHGHILQLGRV
3HUPLWHUHJXODUDFRUUHQWHGHVROGDGXUD
0¯QLPR
0£[LPR
Predefinido
3A
,PD[
100 A
286
DEFINIÇÕES
399
500
Velocidade de corte
3HUPLWHGHILQLUDYHORFLGDGHGHVROGDGXUD
'HIDXOWFPPLQYHORFLGDGHGHUHIHU¬QFLDSDUDVROGDGXUDPDQXDO
6\QYDORUVLQ«UJLFD
0¯QLPR
0£[LPR
Predefinido
1 cm/min
200 cm/min
10 cm/min
&RQILJXUD©¥RGDP£TXLQD
3HUPLWHVHOHFFLRQDUDLQWHUIDFHJU£ILFDSUHWHQGLGD
3HUPLWHDFHGHUDRVQ¯YHLVGHGHILQL©¥RVXSHULRUHV
&RQVXOWDUDVHF©¥R3HUVRQDOL]D©¥RGDLQWHUIDFH 6HWXS 9DORU
,QWHUIDFHGR8WLOL]DGRU
9DORU
1¯YHOVHOHFLRQDGR
XE
0RGR%£VLFR
USER
8WLOL]DGRU
XA
0RGR$YDQ©DGR
SERV
6HUYLFH
XP
0RGR3URILVVLRQDO
YD%:
YD%:
551
Lock/unlock
552
Tom avisador sonoro
601
3HUPLWHREORTXHLRGRVFRQWURORVGRSDLQHOHDLQWURGX©¥RGHXPFµGLJRGHSURWHF©¥R
&RQVXOWDUDVHF©¥R/RFNXQORFN 6HWXS 3HUPLWHDUHJXOD©¥RGRWRPDYLVDGRUVRQRUR
0¯QLPR
0£[LPR
Predefinido
0/off
10
10
Passo de regulação
3HUPLWHDUHJXOD©¥RGHXPSDU¤PHWURFRPXPSDVVRTXHSRGHVHUSHUVRQDOL]DGRSHORRSHUDGRU
0¯QLPR
0£[LPR
Predefinido
1
,PD[
1
602
Parâmetro externo CH1, CH2, CH3, CH4
705
Calibração da resistência do circuito
751
Leitura de corrente
752
Leitura de tensão
755
/HLWXUDGRIOX[RGHJ£V :)5
764
Medição do fluxo do líquido de refrigeração
3HUPLWHDJHVW¥RGRSDU¤PHWURH[WHUQR YDORUP¯QLPRYDORUP£[LPRYDORUSUHGHILQLGRSDU¤PHWUR
VHOHFFLRQDGR &RQVXOWDUDVHF©¥R*HVW¥RGHFRQWURORVH[WHUQRV 6HWXS 3HUPLWHFDOLEUDURHTXLSDPHQWR
&RQVXOWDUDVHF©¥R&DOLEUD©¥RGDUHVLVW¬QFLDGRFLUFXLWR VHWXS 3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGDFRUUHQWHGHVROGDGXUD
3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGDWHQV¥RGHVROGDGXUD
3HUPLWHDDSUHVHQWD©¥RGRIOX[RGHJ£VUHDO
3HUPLWHYLVXDOL]DURYDORUGRIOX[RGRO¯TXLGRGHUHIULJHUD©¥R
287
PT
DEFINIÇÕES
765
Leitura de temperatura do líquido de refrigeração
768
Medição da aportação de calor HI
3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGHWHPSHUDWXUDGRO¯TXLGRGHUHIULJHUD©¥R
3HUPLWHOHURYDORUPHGLGRGDDSRUWD©¥RGHFDORUGXUDQWHDVROGDGXUD
EN 1011-1
801
Limites de segurança
851
Activação da função ARC-AIR
3HUPLWHDGHILQL©¥RGRVOLPLWHVGHDYLVRHGRVOLPLWHVGHVHJXUDQ©D
3HUPLWHRFRQWURORGRSURFHVVRGHVROGDGXUDDWUDY«VGDGHILQL©¥RGHOLPLWHVGHDYLVRHOLPLWHVGHVHJXUDQ©D
DSOLF£YHLVDRVSULQFLSDLVSDU¤PHWURVPHQVXU£YHLV
3HUPLWHRFRQWURORSUHFLVRGDVY£ULDVIDVHVGHVROGDGXUD
&RQVXOWDUDVHF©¥R/LPLWHVGHVHJXUDQ©D 6HWXS $WLYDDIXQ©¥R$5&$,5
9DORU
Predefinido $5&$,5
on
ACTIVO
off
X
NÃO ACTIVO
5.1.3 Lista de parâmetros na configuração (MIG/MAG)
Guardar e sair
0
3HUPLWHJXDUGDUDVPRGLILFD©·HVHVDLUGHGHILQL©·HV
PT
1
Reset
2
Sinergia
3HUPLWHUHGHILQLUWRGRVRVSDU¤PHWURVSDUDRVYDORUHVSUHGHILQLGRV
MIG/MAG Padrão:
3HUPLWHDVHOHF©¥RGRSURFHVVR0,*PDQXDO
PDWHULDODVROGDU
RX0,*VLQ«UJLFR
DWUDY«VGDGHILQL©¥RGRWLSRGH
MIG/MAG Pulsado:
3HUPLWHDVHOHF©¥RGRSURFHVVR0,*VLQ«UJLFR
3HUPLWHDVHOHF©¥RGRSURFHVVR&&&9
3
4
DWUDY«VGDGHILQL©¥RGRWLSRGHPDWHULDODVROGDU
Velocidade do fio
3HUPLWHDUHJXOD©¥RGDYHORFLGDGHGHDYDQ©RGRILR
0¯QLPR
0£[LPR
Predefinido
0.5 m/min
22.0 m/min
Corrente
3HUPLWHUHJXODUDFRUUHQWHGHVROGDGXUD
0¯QLPR
0£[LPR
3A
,PD[
5
Espessura da peça de trabalho
6
Cordão de canto "a"
3HUPLWHDGHILQL©¥RGDHVSHVVXUDGDSH©DDVROGDU
3RVVLELOLWDDGHILQL©¥RGRVLVWHPDDWUDY«VGDUHJXOD©¥RGDSH©DDVHUVROGDGD
3HUPLWHGHILQLUDSURIXQGLGDGHGRFRUG¥RGHVROGDGXUDQXPDMXQWDGHFDQWR
288
DEFINIÇÕES
7
10
11
12
15
16
19
20
21
Tensão - comprimento do arco
3HUPLWHDUHJXOD©¥RGDWHQV¥RGRDUFR
3HUPLWHDUHJXOD©¥RGRFRPSULPHQWRGRDUFRGXUDQWHDVROGDGXUD
7HQV¥RDOWD DUFRFRPSULGR
7HQV¥REDL[D DUFRFXUWR
Soldadura manual
0¯QLPR
0£[LPR
Predefinido
5.0 V
55.5 V
5.0 V
3U«J£V
3HUPLWHGHILQLUHUHJXODURIOX[RGHJ£VDQWHVGDLJQL©¥RGRDUFR
3HUPLWHRFDUUHJDPHQWRGRJ£VQDWRFKDHDSUHSDUD©¥RGRDPELHQWHSDUDDVROGDGXUD
0¯QLPR
0£[LPR
Predefinido
0/off
99.9 s
0.1 s
6RȎVWDUW
3HUPLWHDUHJXOD©¥RGDYHORFLGDGHGHDYDQ©RGRILRQDVIDVHVTXHDQWHFHGHPDLJQL©¥R
3HUPLWHXPDLJQL©¥RDYHORFLGDGHUHGX]LGDPDLVVXDYHHFRPPHQRVVDOSLFRV
0¯QLPR
0£[LPR
Predefinido
Rampa motor
3HUPLWHGHILQLUXPDSDVVDJHPJUDGXDOHQWUHDYHORFLGDGHGRILRGHLJQL©¥RHDYHORFLGDGHGRILRGHVROGDGXUD
0¯QLPR
0£[LPR
Predefinido
0/off
1.0 s
0/off
Burn back
3HUPLWHDUHJXOD©¥RGRWHPSRGHTXHLPDGRILRLPSHGLQGRDFRODJHPQRILPGDVROGDGXUD
3HUPLWHUHJXODURFRPSULPHQWRGRSHGD©RGHILRH[WHULRU¢WRFKD
0¯QLPR
0£[LPR
Predefinido
V\Q
3µVJ£V
3HUPLWHUHJXODURIOX[RGHJ£VQRILPGDVROGDGXUD
0¯QLPR
0£[LPR
Predefinido
0/off
99.9 s
2.0 s
Duty cycle (duplo impulso)
3HUPLWHRDMXVWHGRFLFORGHWUDEDOKRHPGXSORLPSXOVR
0¯QLPR
0£[LPR
Predefinido
Pulsado duplo
3HUPLWHDUHJXOD©¥RGDDPSOLWXGHGHSXOVD©¥R
0¯QLPR
0£[LPR
Predefinido
s
0¯QLPR
0£[LPR
Predefinido
0.5 m/min
22 m/min
2.5 m/min
Frequência de pulsação (duplo impulso)
3HUPLWHDUHJXOD©¥RGRFLFORLVWR«GRFLFORGHUHSHWL©¥RGRLPSXOVR
3HUPLWHDUHJXOD©¥RGDIUHTX¬QFLDGRLPSXOVR
0¯QLPR
0£[LPR
Predefinido
+]
+]
+]
289
PT
DEFINIÇÕES
22
23
24
7HQV¥RVHFXQG£ULD GXSORLPSXOVR
3HUPLWHDUHJXOD©¥RGDWHQV¥RGRQ¯YHOGHSXOVD©¥RVHFXQG£ULR
3RVVLELOLWDDREWHQ©¥RGHXPDPDLRUHVWDELOLGDGHGRDUFRGXUDQWHDVY£ULDVIDVHVGHSXOVD©¥R
0¯QLPR
0£[LPR
Predefinido
V\Q
Declives de pulsação (duplo impulso)
3HUPLWHGHILQLUXPWHPSRGHGHFOLYHGXUDQWHDRSHUD©¥RGHSXOVD©¥R
0¯QLPR
0£[LPR
Predefinido
Bilevel (4T - crater filler)
3HUPLWHUHJXODUDYHORFLGDGHGRILRVHFXQG£ULDQDPRGDOLGDGHGHVROGDGXUDGHGXSORQ¯YHO
6HRVROGDGRUSUHVVLRQDHVROWDUDSLGDPHQWHRERW¥RSDVVDVHDDZ
Dz
3UHVVLRQDQGRHVROWDQGRUDSLGDPHQWHRERW¥RSDVVDVHQRYDPHQWHDDZ
25
PT
26
27
28
30
31
0¯QLPR
0£[LPR
Predefinido
0/off
DzHDVVLPDGLDQWH
Incremento inicial
3HUPLWHDUHJXOD©¥RGRYDORUGHYHORFLGDGHGRILRGXUDQWHDSULPHLUDIDVHGHVROGDGXUDDZHQFKLPHQWRGHFUDWHUDDz
3RVVLELOLWDRDXPHQWRGDHQHUJLDIRUQHFLGD¢SH©DQDIDVHHPTXHRPDWHULDO DLQGDIULR UHTXHUPDLVFDORUSDUD
TXHGHUUHWDGHPDQHLUDXQLIRUPH
0¯QLPR
0£[LPR
Predefinido
Crater filler
3HUPLWHDUHJXOD©¥RGRYDORUGHYHORFLGDGHGRILRGXUDQWHDIDVHGHFRQFOXV¥RGDVROGDGXUD
3RVVLELOLWDDUHGX©¥RGDHQHUJLDIRUQHFLGD¢SH©DQDIDVHHPTXHRPDWHULDOM£VHHQFRQWUDPXLWRTXHQWH
UHGX]LQGRDVVLPRULVFRGHGHIRUPD©·HVLQGHVHM£YHLV
0¯QLPR
0£[LPR
Predefinido
Tempo de incremento inicial
3HUPLWHGHILQLURWHPSRGHLQFUHPHQWRLQLFLDO
3HUPLWHDXWRPDWL]DUDIXQ©¥RHQFKLPHQWRGHFUDWHUD
0¯QLPR
0£[LPR
Predefinido
0.1 s
99.9 s
0/off
Tempo de enchimento de cratera
3HUPLWHGHILQLURWHPSRGHHQFKLPHQWRGHFUDWHUD 3HUPLWHDXWRPDWL]DUDIXQ©¥RHQFKLPHQWRGHFUDWHUD
0¯QLPR
0£[LPR
Predefinido
0.1 s
99.9 s
0/off
Soldadura por pontos
3HUPLWHDDFWLYD©¥RGRSURFHVVRGHDZVROGDGXUDSRUSRQWRVDzHGHILQLURWHPSRGHVROGDGXUD
0¯QLPR
0£[LPR
Predefinido
0.1 s
99.9 s
0/off
Ponto pausa
3HUPLWHDFWLYDURSURFHVVRDZSRQWRSDXVDDzHHVWDEHOHFHURWHPSRGHSDXVDHQWUHXPDVROGDGXUDHDRXWUD
0¯QLPR
0£[LPR
Predefinido
0.1 s
99.9 s
0/off
290
DEFINIÇÕES
32
33
34
35
202
7HQV¥RVHFXQG£ULD 'XSORQ¯YHO0,*
3HUPLWHDUHJXOD©¥RGDWHQV¥RGRQ¯YHOGHSXOVD©¥RVHFXQG£ULR
3RVVLELOLWDDREWHQ©¥RGHXPDPDLRUHVWDELOLGDGHGRDUFRGXUDQWHDVY£ULDVIDVHVGHSXOVD©¥R
0¯QLPR
0£[LPR
Predefinido
V\Q
,QGXW¤QFLDVHFXQG£ULD 'XSORQ¯YHO0,*
3HUPLWHDUHJXOD©¥RGDLQGXW¤QFLDGRQ¯YHOGHSXOVD©¥RVHFXQG£ULR
3RVVLELOLWDDREWHQ©¥RGHXPDUFRPDLVRXPHQRVU£SLGRSDUDFRPSHQVDURVPRYLPHQWRVGRVROGDGRUHD
LQVWDELOLGDGHQDWXUDOGDVROGDGXUD
,QGXW¤QFLDEDL[D DUFRUHDFWLYR PDLVVDOSLFRV ,QGXW¤QFLDDOWD DUFRPHQRVUHDFWLYR PHQRVVDOSLFRV 0¯QLPR
0£[LPR
Predefinido
V\Q
Rampa de subida inicial
3HUPLWHGHILQLUXPDWUDQVL©¥RJUDGXDOHQWUHDYHORFLGDGHLQLFLDOGRILRHDYHORFLGDGHGHVROGDGXUDGRILR
0¯QLPR
0£[LPR
Predefinido
0s
10 s
0/off
Rampa de enchimento da cratera
3HUPLWHGHILQLUXPDWUDQVL©¥RJUDGXDOHQWUHDYHORFLGDGHGHVROGDGXUDGRILRHDYHORFLGDGHGHHQFKLPHQWRGD
cratera.
0¯QLPR
0£[LPR
Predefinido
0s
10 s
0/off
Indutância
3HUPLWHDUHJXOD©¥RHOHFWUµQLFDGDLQGXW¤QFLDV«ULHGRFLUFXLWRGHVROGDGXUD
3RVVLELOLWDDREWHQ©¥RGHXPDUFRPDLVRXPHQRVU£SLGRSDUDFRPSHQVDURVPRYLPHQWRVGRVROGDGRUHD
LQVWDELOLGDGHQDWXUDOGDVROGDGXUD
,QGXW¤QFLDEDL[D DUFRUHDFWLYR PDLVVDOSLFRV ,QGXW¤QFLDDOWD DUFRPHQRVUHDFWLYR PHQRVVDOSLFRV 0¯QLPR
0£[LPR
Predefinido
V\Q
331
Tensão média compensada
399
Velocidade de corte
3HUPLWHGHILQLUDWHQV¥RGHVROGDGXUD
3HUPLWHGHILQLUDYHORFLGDGHGHVROGDGXUD
'HIDXOWFPPLQYHORFLGDGHGHUHIHU¬QFLDSDUDVROGDGXUDPDQXDO
6\QYDORUVLQ«UJLFD
0¯QLPR
0£[LPR
Predefinido
V\QPLQ
V\QPD[
35 cm/min
551
Lock/unlock
552
Tom avisador sonoro
3HUPLWHREORTXHLRGRVFRQWURORVGRSDLQHOHDLQWURGX©¥RGHXPFµGLJRGHSURWHF©¥R
&RQVXOWDUDVHF©¥R/RFNXQORFN 6HWXS 3HUPLWHDUHJXOD©¥RGRWRPDYLVDGRUVRQRUR
0¯QLPR
0£[LPR
Predefinido
0/off
10
10
291
PT
DEFINIÇÕES
601
PT
Passo de regulação
3HUPLWHDUHJXOD©¥RGHXPSDU¤PHWURFRPXPSDVVRTXHSRGHVHUSHUVRQDOL]DGRSHORRSHUDGRU
)XQFLRQDOLGDGHFRQWURODGDSHORERW¥RSDUDFLPDSDUDEDL[RGDWRFKD
0¯QLPR
0£[LPR
Predefinido
1
,PD[
1
602
Parâmetro externo CH1, CH2, CH3, CH4
606
Tocha U/D
3HUPLWHDJHVW¥RGRSDU¤PHWURH[WHUQR YDORUP¯QLPRYDORUP£[LPRYDORUSUHGHILQLGRSDU¤PHWUR
VHOHFFLRQDGR &RQVXOWDUDVHF©¥R*HVW¥RGHFRQWURORVH[WHUQRV 6HWXS 3HUPLWHDJHVW¥RGRSDU¤PHWURH[WHUQR 8' 9DORU
Predefinido
)XQ©¥RGHUHWRUQRGHFKDPDGD
0/off
off
1/I1
X
Corrente
5HFXSHUD©¥RGHSURJUDPDV
705
Calibração da resistência do circuito
751
Leitura de corrente
752
Leitura de tensão
755
/HLWXUDGRIOX[RGHJ£V :)5
757
Leitura de velocidade do fio
758
Velocidade de movimentação de robô
760
Leitura de corrente (motor 1)
761
Leitura de velocidade do fio
762
Leitura de corrente (motor 2)
3HUPLWHFDOLEUDURHTXLSDPHQWR
&RQVXOWDUDVHF©¥R&DOLEUD©¥RGDUHVLVW¬QFLDGRFLUFXLWR VHWXS 3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGDFRUUHQWHGHVROGDGXUD
3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGDWHQV¥RGHVROGDGXUD
3HUPLWHDDSUHVHQWD©¥RGRIOX[RGHJ£VUHDO
3HUPLWHYLVXDOL]DURYDORUGRFRGLILFDGRUGRPRWRU
3HUPLWHDDSUHVHQWD©¥RGDYHORFLGDGHGHPRYLPHQWD©¥RGHXPEUD©RURERWL]DGRRXDXWRPDWL]DGR
3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGDFRUUHQWH PRWRU 3HUPLWHYLVXDOL]DURYDORUGRFRGLILFDGRUGRPRWRU
3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGDFRUUHQWH PRWRU 292
DEFINIÇÕES
763
Leitura de velocidade do fio
764
Medição do fluxo do líquido de refrigeração
765
Leitura de temperatura do líquido de refrigeração
768
Medição da aportação de calor HI
3HUPLWHYLVXDOL]DURYDORUUHDOGDYHORFLGDGHGRILR
3HUPLWHYLVXDOL]DURYDORUGRIOX[RGRO¯TXLGRGHUHIULJHUD©¥R
3HUPLWHDDSUHVHQWD©¥RGRYDORUUHDOGHWHPSHUDWXUDGRO¯TXLGRGHUHIULJHUD©¥R
3HUPLWHOHURYDORUPHGLGRGDDSRUWD©¥RGHFDORUGXUDQWHDVROGDGXUD
EN 1011-1
801
Limites de segurança
851
Activação da função ARC-AIR
3HUPLWHDGHILQL©¥RGRVOLPLWHVGHDYLVRHGRVOLPLWHVGHVHJXUDQ©D
3HUPLWHRFRQWURORGRSURFHVVRGHVROGDGXUDDWUDY«VGDGHILQL©¥RGHOLPLWHVGHDYLVRHOLPLWHVGHVHJXUDQ©D
DSOLF£YHLVDRVSULQFLSDLVSDU¤PHWURVPHQVXU£YHLV
3HUPLWHRFRQWURORSUHFLVRGDVY£ULDVIDVHVGHVROGDGXUD
&RQVXOWDUDVHF©¥R/LPLWHVGHVHJXUDQ©D 6HWXS $WLYDDIXQ©¥R$5&$,5
9DORU
Predefinido $5&$,5
on
ACTIVO
off
X
NÃO ACTIVO
PT
5.2 Procedimentos específicos de utilização dos parâmetros
5.2.1 Personalização do visor de 7 segmentos
3HUPLWHYHUFRQVWDQWHPHQWHRYDORUGHXPSDU¤PHWURQRYLVRUGHVHJPHQWRV
3UHPLUDWHFODGHFRGLILFD©¥R DZHQFRGHUDz GXUDQWHSHORPHQRVVHJXQGRVSDUD
DFHGHU¢VGHILQL©·HV
5RGDUDWHFODGHFRGLILFD©¥R DZHQFRGHUDz &DUUHJDU QR ERW¥R SDUD DUPD]HQDU R SDU¤PHWUR VHOHFFLRQDGR QR YLVRU GH .
VHJPHQWRV
&DUUHJDUQRERW¥RSDUDVDOYDJXDUGDUHVDLUGRHFU¥DFWXDO
.
5.2.2 Personalização da interface (Set up 500)
3HUPLWHTXHRVSDU¤PHWURVVHMDPSHUVRQDOL]DGRVQRPHQXSULQFLSDO
500
&RQILJXUD©¥RGDP£TXLQD
3HUPLWHVHOHFFLRQDUDLQWHUIDFHJU£ILFDSUHWHQGLGD
9DORU
,QWHUIDFHGR8WLOL]DGRU
XE
0RGR%£VLFR
XA
0RGR$YDQ©DGR
XP
0RGR3URILVVLRQDO
293
DEFINIÇÕES
MODO XE
MMA
Parâmetros de
soldadura
TIG
Parâmetros de
soldadura
Funções
MIG/MAG
Parâmetros de
soldadura
Funções
MODO XA
MMA
Parâmetros de
soldadura
Funções
PT
TIG
Parâmetros de
soldadura
Funções
MIG/MAG
Parâmetros de
soldadura
Funções
MODO XP
MMA
Parâmetros de
soldadura
Funções
TIG
Parâmetros de
soldadura
Funções
294
DEFINIÇÕES
MIG/MAG
Parâmetros de
soldadura
Funções
5.2.3 Lock/unlock (Set up 551)
3HUPLWHREORTXHLRGRVFRQWURORVGRSDLQHOHDLQWURGX©¥RGHXPFµGLJRGHSURWHF©¥R
Seleção de parâmetro
3UHPLUDWHFODGHFRGLILFD©¥R DZHQFRGHUDz GXUDQWHSHORPHQRVVHJXQGRVSDUD
DFHGHU¢VGHILQL©·HV
6HOHFFLRQDURSDU¤PHWURSUHWHQGLGR 3UHPLUDWHFODGHFRGLILFD©¥R DZHQFRGHUDz SDUDDFWLYDUDUHJXOD©¥RGRSDU¤PHWUR
VHOHFFLRQDGR
5RGDU D WHFOD GH FRGLILFD©¥R DZHQFRGHUDz SDUD GHILQLU XP FµGLJR QXP«ULFR
SDODYUDSDVVH 3UHPLURERW¥RHQFRGHUSDUDFRQILUPDUDRSHUD©¥R
&DUUHJDUQRERW¥RSDUDFRQILUPDUDRSHUD©¥R
.
3DUDJXDUGDUDDOWHUD©¥RSUHPLURERW¥R
.
PT
Funções do painel
$H[HFX©¥RGHTXDOTXHURSHUD©¥RQXPSDLQHOGHFRQWUROREORTXHDGRID]VXUJLUXPHFU¥HVSHFLDO
5RGDUDWHFODGHFRGLILFD©¥R DZHQFRGHUDz HLQWURGX]LUDSDODYUDSDVVHFRUUHFWD
SDUDDFHGHUWHPSRUDULDPHQWH¢VIXQFLRQDOLGDGHVGRSDLQHO PLQXWRV 3UHPLURERW¥RHQFRGHUSDUDFRQILUPDUDRSHUD©¥R
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5.2.4 Gestão de controlos externos (Set up 602)
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DEFINIÇÕES
Gestão de controlos externos
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5.2.5 Calibração da resistência do circuito (set up 705)
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Seleção de parâmetro
Calibração
PT
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.
5.2.6 Limites de segurança (Set up 801)
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296
DEFINIÇÕES
Seleção de parâmetro
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Definição dos limites de alerta
3
1
2
4
1
Linha dos limites de aviso
2
Linha dos limites de alarme
3
Coluna de níveis mínimos
4
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FRQWURORHSURYRFDREORTXHLRLPHGLDWRGDVRSHUD©·HVGHVROGDGXUD
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297
PT
MANUTENÇÃO
6. MANUTENÇÃO
A instalação deve ser submetida a operações de manutenção de rotina, de acordo com as indicações do fabricante.
Quando o equipamento está em funcionamento, todas as portas e tampas de acesso e de serviço deverão estar
fechadas e trancadas. Os sistemas não devem ser submetidos a qualquer tipo de modificação. Evitar a acumulação
de poeiras condutoras de electricidade perto das aletas de ventilação e sobre as mesmas.
As operações de manutenção deverão ser efectuadas exclusivamente por pessoal especializado. A reparação ou
substituição de componentes do sistema que seja executada por pessoal não-autorizado implica a imediata
anulação da garantia do produto. A eventual reparação ou substituição de componentes do sistema tem de ser
executada exclusivamente por pessoal técnico qualificado.
$QWHVGDTXDOTXHURSHUD©¥RGHPDQXWHQ©¥RGHVOLJDURHTXLSDPHQWRGDFRUUHQWHHO«FWULFD
6.1 Efectuar periodicamente as seguintes operações
6.1.1 Anlegg
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6.1.2 Para a manutenção ou substituição de componentes da tocha, do porta-eléctrodos
e/ou dos cabos de terra:
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8WLOL]DUVHPSUHOXYDVFRQIRUPHV¢VQRUPDVGHVHJXUDQ©D
PT
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6.2 Ansvar
EN
IEC
Caso a referida manutenção não seja executada, todas as garantias serão anuladas, isentando o fabricante de
toda e qualquer responsabilidade. O incumprimento destas instruções isentará o fabricante de toda e qualquer
responsabilidade. Se tiver quaisquer dúvidas e/ou problemas, não hesite em contactar o centro de assistência
técnica mais perto de si.
7. CÓDIGOS DE ALARME
ALARME
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RESOLUÇÃO DE PROBLEMAS
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8. RESOLUÇÃO DE PROBLEMAS
PT
A instalação não é activada (LED verde apagado)
Causa
Solução
» Tomada de alimentação sem tensão.
» Verificar e reparar o sistema eléctrico, conforme necessário.
» Recorrer a pessoal especializado.
» Ficha ou cabo de alimentação danificado.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Fusível geral queimado.
» Substituir o componente danificado.
» Interruptor de funcionamento danificado.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Ligação incorrecta ou defeituosa entre o
dispositivo de alimentação do fio e o gerador.
» Verifique se os vários componentes do sistema estão correctamente
ligados.
» Sistema electrónico danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
1¥RK£SRW¬QFLDQDVD¯GD DP£TXLQDQ¥RVROGD
Causa
Solução
» Botão de accionamento da tocha danificado.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Instalação em sobreaquecimento (alarme de
temperatura - LED amarelo aceso).
» Aguardar que o sistema arrefeça, sem o desligar.
» Tampa lateral aberta ou interruptor da porta
danificado.
» Por motivos de segurança operacional é necessário que, durante a
soldadura, a tampa lateral esteja fechada.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Ligação à terra incorrecta.
» Executar correctamente a ligação de terra.
» Consultar a secção “Instalação”.
300
RESOLUÇÃO DE PROBLEMAS
» Tensão de rede fora dos limites (LED amarelo
aceso).
» Colocar a tensão de rede dentro dos limites de alimentação do
gerador.
» Executar correctamente a ligação da instalação.
» Consultar a secção “Ligações”.
» Sistema electrónico danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
Potência de saída incorrecta
Causa
Solução
» Selecção incorrecta do processo de soldadura ou
comutador de selecção defeituoso.
» Seleccionar correctamente o processo de soldadura.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Definição incorrecta dos parâmetros ou funções
do sistema.
» Efectuar a reposição aos valores originais e redefinir os parâmetros
de soldadura.
» Potenciómetro/”encoder” para regulação da
corrente de soldadura danificado.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Tensão de rede fora dos limites.
» Executar correctamente a ligação da instalação.
» Consultar a secção “Ligações”.
» Ausência de uma fase de entrada.
» Executar correctamente a ligação da instalação.
» Consultar a secção “Ligações”.
» Sistema electrónico danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
Mecanismo de avanço do fio bloqueado
Causa
Solução
» Botão de accionamento da tocha danificado.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Rolos incorrectos ou gastos.
» Substituir os rolos.
» Mecanismo de avanço de fio danificado.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Bainha da tocha danificada.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Mecanismo de avanço de fio não alimentado.
» Verificar a ligação à fonte de alimentação.
» Consultar a secção “Ligações”.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Enrolamento irregular na bobina.
» Restabelecer as condições normais de enrolamento da bobina ou
substituí-la.
» Bico da tocha fundido (fio colado)
» Substituir o componente danificado.
Avanço do fio irregular
Causa
Solução
» Botão de accionamento da tocha danificado.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Rolos incorrectos ou gastos.
» Substituir os rolos.
» Mecanismo de avanço de fio danificado.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
» Bainha da tocha danificada.
» Substituir o componente danificado.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
301
PT
RESOLUÇÃO DE PROBLEMAS
» Engrenagem do carretel ou dispositivos de
bloqueio dos rolos mal regulados.
» Desapertar a engrenagem.
» Aumentar a pressão nos rolos.
Instabilidade do arco
Causa
Solução
» Gás de protecção insuficiente.
» Regular correctamente o fluxo do gás.
» Verificar se o difusor e o bico de gás da tocha se encontram em boas
condições.
» Presença de humidade no gás de soldadura.
» Utilizar sempre produtos e materiais de qualidade.
» Manter sempre o sistema de alimentação do gás em perfeitas
condições.
» Parâmetros de soldadura incorrectos.
» Verificar cuidadosamente a instalação de soldadura.
» Contactar o centro de assistência mais próximo para a reparação
do sistema.
Projecção excessiva de salpicos
PT
Causa
Solução
» Comprimento incorrecto do arco.
» Reduzir a distância entre o eléctrodo e a peça.
» Reduzir a tensão de soldadura.
» Parâmetros de soldadura incorrectos.
» Reduzir a tensão de soldadura.
» Gás de protecção insuficiente.
» Regular correctamente o fluxo do gás.
» Verificar se o difusor e o bico de gás da tocha se encontram em boas
condições.
» Dinâmica do arco incorrecta.
» Aumentar o valor indutivo do circuito equivalente.
» Utilizar uma maior ligação indutiva.
» Modo de execução da soldadura incorrecto.
» Reduzir o ângulo da tocha.
Penetração insuficiente
Causa
Solução
» Modo de execução da soldadura incorrecto.
» Reduzir a velocidade de avanço em soldadura.
» Parâmetros de soldadura incorrectos.
» Aumentar a corrente de soldadura.
» Eléctrodo incorrecto.
» Utilizar um eléctrodo com diâmetro inferior.
» Preparação incorrecta dos bordos.
» Aumentar a abertura do chanfro.
» Ligação à terra incorrecta.
» Executar correctamente a ligação de terra.
» Consultar a secção “Instalação”.
» Peças a soldar demasiado grandes.
» Aumentar a corrente de soldadura.
,QFUXVWD©·HVGHHVFµULDV
Causa
Solução
» Remoção incompleta da escória.
» Limpar as peças devidamente, antes de executar a soldadura.
» Eléctrodo com diâmetro excessivo.
» Utilizar um eléctrodo com diâmetro inferior.
» Preparação incorrecta dos bordos.
» Aumentar a abertura do chanfro.
» Modo de execução da soldadura incorrecto.
» Reduzir a distância entre o eléctrodo e a peça.
» Avançar regularmente durante todas as fases da soldadura.
Inclusões de tungsténio
Causa
Solução
» Parâmetros de soldadura incorrectos.
» Reduzir a tensão de soldadura.
» Utilizar um eléctrodo com diâmetro superior.
» Eléctrodo incorrecto.
» Utilizar sempre produtos e materiais de qualidade.
» Afiar cuidadosamente o eléctrodo.
» Modo de execução da soldadura incorrecto.
» Evitar o contacto entre o eléctrodo e o banho de fusão.
302
RESOLUÇÃO DE PROBLEMAS
Poros
Causa
Solução
» Gás de protecção insuficiente.
» Regular correctamente o fluxo do gás.
» Verificar se o difusor e o bico de gás da tocha se encontram em boas
condições.
Colagem
Causa
Solução
» Comprimento incorrecto do arco.
» Aumentar a distância entre o eléctrodo e a peça
» Aumentar a tensão de soldadura.
» Parâmetros de soldadura incorrectos.
» Aumentar a corrente de soldadura.
» Aumentar a tensão de soldadura.
» Modo de execução da soldadura incorrecto.
» Aumentar o ângulo de inclinação da tocha.
» Peças a soldar demasiado grandes.
» Aumentar a corrente de soldadura.
» Dinâmica do arco incorrecta.
» Aumentar o valor indutivo do circuito equivalente.
» Utilizar uma maior ligação indutiva.
Bordos queimados
Causa
Solução
» Parâmetros de soldadura incorrectos.
» Reduzir a tensão de soldadura.
» Utilizar um eléctrodo com diâmetro inferior.
» Comprimento incorrecto do arco.
» Reduzir a distância entre o eléctrodo e a peça.
» Reduzir a tensão de soldadura.
» Modo de execução da soldadura incorrecto.
» Reduzir a velocidade de oscilação lateral no enchimento.
» Reduzir a velocidade de avanço em soldadura.
» Gás de protecção insuficiente.
» Utilizar gases adequados aos materiais a soldar.
Oxidações
Causa
Solução
» Gás de protecção insuficiente.
» Regular correctamente o fluxo do gás.
» Verificar se o difusor e o bico de gás da tocha se encontram em boas
condições.
Porosità
Causa
Solução
» Presença de gordura, tinta, ferrugem ou sujidade
nas peças a soldar.
» Limpar as peças devidamente, antes de executar a soldadura.
» Presença de gordura, tinta, ferrugem ou sujidade
no material de adição.
» Utilizar sempre produtos e materiais de qualidade.
» Manter sempre o material de adição em perfeitas condições.
» Presença de humidade no material de adição.
» Utilizar sempre produtos e materiais de qualidade.
» Manter sempre o material de adição em perfeitas condições.
» Comprimento incorrecto do arco.
» Reduzir a distância entre o eléctrodo e a peça.
» Reduzir a tensão de soldadura.
» Presença de humidade no gás de soldadura.
» Utilizar sempre produtos e materiais de qualidade.
» Manter sempre o sistema de alimentação do gás em perfeitas
condições.
» Gás de protecção insuficiente.
» Regular correctamente o fluxo do gás.
» Verificar se o difusor e o bico de gás da tocha se encontram em boas
condições.
» Solidificação demasiado rápida do banho de
fusão.
» Reduzir a velocidade de avanço em soldadura.
» Executar um pré-aquecimento das peças a soldar.
» Aumentar a corrente de soldadura.
303
PT
NOÇÕES TEÓRICAS SOBRE A SOLDADURA
Fissuras a quente
Causa
Solução
» Parâmetros de soldadura incorrectos.
» Reduzir a tensão de soldadura.
» Utilizar um eléctrodo com diâmetro inferior.
» Presença de gordura, tinta, ferrugem ou sujidade
nas peças a soldar.
» Limpar as peças devidamente, antes de executar a soldadura.
» Presença de gordura, tinta, ferrugem ou sujidade
no material de adição.
» Utilizar sempre produtos e materiais de qualidade.
» Manter sempre o material de adição em perfeitas condições.
» Modo de execução da soldadura incorrecto.
» Executar a sequência correcta de operações para o tipo de junta a
soldar.
» Peças a soldar com características diferentes.
» Executar um amanteigamento antes de executar a soldadura.
Fissuras a frio
Causa
Solução
» Presença de humidade no material de adição.
» Utilizar sempre produtos e materiais de qualidade.
» Manter sempre o material de adição em perfeitas condições.
» Geometria particular da junta a soldar.
» Executar um pré-aquecimento das peças a soldar.
» Executar um pós-aquecimento.
» Executar a sequência correcta de operações para o tipo de junta a
soldar.
9. NOÇÕES TEÓRICAS SOBRE A SOLDADURA
9.1 Soldadura manual por arco voltaico (MMA)
PT
Preparação dos bordos
3DUDREWHUERDVVROGDGXUDV«VHPSUHUHFRPHQG£YHOWUDEDOKDUSH©DVOLPSDVQ¥RR[LGDGDVVHPIHUUXJHPQHPRXWURVDJHQWHV
contaminadores.
Escolha do eléctrodo
2GL¤PHWURGRHO«FWURGRDXWLOL]DUGHSHQGHGDHVSHVVXUDGRPDWHULDOGDSRVL©¥RGRWLSRGHMXQ©¥RHGRWLSRGHSUHSDUD©¥RD
TXHDSH©DDVROGDUWHQKDVLGRVXMHLWD(O«FWURGRVFRPPDLRUGL¤PHWURH[LJHPFRPR«OµJLFRFRUUHQWHVPXLWRHOHYDGDVFRP
XPFRQVHTXHQWHIRUQHFLPHQWRGHFDORUPXLWRLQWHQVRGXUDQWHDVROGDGXUD
Tipo de revestimento
Propriedades
Utilização
5XWLOR
)DFLOGHXWLOL]D©¥R
7RGDVDVSRVL©·HV
ƒFLGR
$OWDYHORFLGGHIXV¥R
3ODQR
%£VLFR
&DUDFW0HF¤QLFDV
7RGDVDVSRVL©·HV
Escolha da corrente de soldadura
2VYDORUHVGDFRUUHQWHGHVROGDGXUDUHODWLYDPHQWHDRWLSRGHHO«FWURGRXWLOL]DGRV¥RHVSHFLILFDGRVSHORIDEULFDQWHQD
HPEDODJHPGRHO«FWURGR
Acender e manter o arco
2DUFRHO«FWULFR«SURGX]LGRSRUIULF©¥RGDSRQWDGRHO«FWURGRQDSH©DGHWUDEDOKROLJDGDDRFDERGHWHUUDHORJRTXHRDUFR
HVWLYHUDFHVRDIDVWDQGRUDSLGDPHQWHDYDUHWDSDUDDGLVW¤QFLDQRUPDOGHVROGDGXUD
1RUPDOPHQWHSDUDPHOKRUDUDLJQL©¥RGRDUFR«IRUQHFLGDXPDFRUUHQWHLQLFLDOVXSHULRUGHPRGRDSURYRFDUXPDTXHFLPHQWR
V¼ELWRGDH[WUHPLGDGHGRHO«FWURGRSDUDPHOKRUDURHVWDEHOHFLPHQWRGRDUFR DZ+RW6WDUWDz 8PDYH]RDUFRDFHVRLQLFLDVHD
IXV¥RGDSDUWHFHQWUDOGRHO«FWURGRTXHVHGHSRVLWDHPIRUPDGHJRWDVQREDQKRGHIXV¥RGDSH©DDVROGDU2UHYHVWLPHQWR
H[WHUQRGRHO«FWURGR«FRQVXPLGRIRUQHFHQGRRJ£VGHSURWHF©¥RSDUDDVROGDGXUDDVVHJXUDQGRDVVLPTXHDPHVPDVHU£GH
ERDTXDOLGDGH3DUDHYLWDUTXHDVJRWDVGHPDWHULDOIXQGLGRDSDJXHPRDUFRSRUFXUWRFLUFXLWRHFROHPRHO«FWURGRDREDQKR
GH IXV¥R GHYLGR D XPD DSUR[LPD©¥R DFLGHQWDO HQWUH DPERV « GLVSRQLELOL]DGR XP DXPHQWR WHPSRU£ULR GD FRUUHQWH GH
VROGDGXUDGHIRUPDDQHXWUDOL]DURFXUWRFLUFXLWR $UF)RUFH &DVRRHO«FWURGRSHUPDQH©DFRODGR¢SH©DDVROGDUDFRUUHQWH
GHFXUWRFLUFXLWRGHYHVHUUHGX]LGDSDUDRYDORUP¯QLPR DZDQWLVWLFNLQJDz 304
NOÇÕES TEÓRICAS SOBRE A SOLDADURA
Execução da soldadura
/ DQJROR GL LQFOLQD]LRQH GHOO HOHȐURGR YDULD D
VHFRQGD GHO QXPHUR GHOOH SDVVDWH LO PRYLPHQWR
GHOO HOHȐURGR YLHQH HVHJXLWR QRUPDOPHQWH FRQ
RVFLOOD]LRQLHIHUPDWHDLODWLGHOFRUGRQHLQPRGRGD
HYLWDUH XQ DFFXPXOR HFFHVVLYR GL PDWHULDOH
G DSSRUWRDOFHQWUR
5HPR©¥RGDHVFµULD
$VROGDGXUDSRUHO«FWURGRVUHYHVWLGRVREULJD¢UHPR©¥RGDHVFµULDDSµVFDGDSDVVDJHP$HVFµULD«UHPRYLGDFRPXP
SHTXHQRPDUWHORRXFRPXPDHVFRYDVHHVWLYHUIULD
9.2 Soldadura TIG (arco contínuo)
Descrição
2SURFHVVRGHVROGDGXUD7,* DZ7XQJVWHQ,QHUW*DVDz7XQJVW«QLR*£V,QHUWH EDVHLDVHQDSUHVHQ©DGHXPDUFRHO«FWULFRDFHVR
HQWUHXPHO«FWURGRQ¥RFRQVXP¯YHO WXQJVW«QLRSXURRXHPOLJDFRPXPDWHPSHUDWXUDGHIXV¥RGHFHUFDGHr& HDSH©D
GHWUDEDOKRXPDDWPRVIHUDGHJ£VLQHUWH £UJRQ DVVHJXUDDSURWHF©¥RGREDQKRGHIXV¥R2HO«FWURGRQXQFDGHYHWRFDUQD
SH©D GH WUDEDOKR SDUD HYLWDU R SHULJR UHSUHVHQWDGR SHOD HQWUDGD GH WXQJVW«QLR QD MXQWD SRU HVVH PRWLYR D IRQWH GH
DOLPHQWD©¥RGHVROGDGXUDGLVS·HQRUPDOPHQWHGHXPGLVSRVLWLYRGHLQ¯FLRGRDUFRTXHJHUDXPDGHVFDUJDGHDOWDIUHTX¬QFLD
HDOWDWHQV¥RHQWUHDH[WUHPLGDGHGRHO«FWURGRHDSH©DGHWUDEDOKR$VVLPGHYLGR¢ID¯VFDHO«FWULFDTXHLRQL]DDDWPRVIHUD
JDVRVDRDUFRGHVROGDGXUDFRPH©DVHPTXHKDMDFRQWDFWRHQWUHRHO«FWURGRHDSH©DGHWUDEDOKR([LVWHDLQGDRXWURWLSRGH
DUUDQTXHFRPLQWURGX©·HVUHGX]LGDVGHWXQJVW«QLRRDUUDQTXHHPDZOLȎDz HOHYD©¥R TXHQ¥RUHTXHUDOWDIUHTX¬QFLDPDVDSHQDV
XPFXUWRFLUFXLWRLQLFLDODEDL[DFRUUHQWHHQWUHRHO«FWURGRHDSH©DDVROGDURDUFRLQLFLDVHTXDQGRRHO«FWURGRVREHHD
FRUUHQWHDXPHQWDDW«DWLQJLURYDORUGHVROGDGXUDSUHYLDPHQWHHVWDEHOHFLGR3DUDPHOKRUDUDTXDOLGDGHGDSDUWHILQDOGR
FRUG¥RGHVROGDGXUD«LPSRUWDQWHYHULILFDUFRPSUHFLV¥RDGHVFLGDGDFRUUHQWHGHVROGDGXUDH«QHFHVV£ULRTXHRJ£VIOXDQR
EDQKRGHIXV¥RSRUDOJXQVVHJXQGRVDSµVDILQDOL]D©¥RGRDUFR(PPXLWDVFRQGL©·HVRSHUDWLYDV«¼WLOSRGHUGLVSRUGH
FRUUHQWHVGHVROGDGXUDSUHGHILQLGDVHSRGHUSDVVDUIDFLOPHQWHGHXPDSDUDRXWUD %,/(9(/ Polaridade de soldadura
D.C.S.P. (Direct Current Straight Polarity - Polaridade Directa de Corrente
Contínua)
(VWD«DSRODULGDGHPDLVXWLOL]DGDHDVVHJXUDXPGHVJDVWHOLPLWDGRGRHO«FWURGR XPDYH]
TXHGRFDORUVHFRQFHQWUDQR¤QRGR RXVHMDQDSH©D &RPDOWDVYHORFLGDGHVGHDYDQ©RHEDL[RIRUQHFLPHQWRGHFDORUREW¬PVHEDQKRVGHVROGD
HVWUHLWRVHIXQGRV
D.C.R.P. (Direct Current Reverse Polarity - Polaridade Inversa de Corrente
Contínua)
$SRODULGDGHLQYHUVD«XWLOL]DGDQDVROGDGXUDGHOLJDVFREHUWDVFRPXPDFDPDGDGHµ[LGR
UHIUDFW£ULRFRPXPDWHPSHUDWXUDGHIXV¥RVXSHULRU¢GRVPHWDLV
1¥R VH SRGHP XWLOL]DU FRUUHQWHV HOHYDGDV XPD YH] TXH HVWDV SURYRFDULDP XP GHVJDVWH
H[FHVVLYRGRHO«FWURGR
305
PT
NOÇÕES TEÓRICAS SOBRE A SOLDADURA
D.C.S.P.-Pulsed (Direct Current Straight Polarity Pulsed - Pulsação de Polaridade
Directa de Corrente Contínua)
$DGRS©¥RGHXPDFRUUHQWHFRQW¯QXDSXOVDGDSHUPLWHFRQWURODUPHOKRUREDQKRGHIXV¥RHP
FRQGL©·HVRSHUDFLRQDLVHVSHF¯ILFDV
2EDQKRGHIXV¥R«IRUPDGRSHORVLPSXOVRVGHSLFR ,S HQTXDQWRDFRUUHQWHGHEDVH ,E PDQW«P R DUFR DFHVR LVWR IDFLOLWD D VROGDGXUD GH SHTXHQDV HVSHVVXUDV FRP PHQRV
GHIRUPD©·HVPHOKRUIDFWRUGHIRUPDHFRQVHTXHQWHPHQRUSHULJRGHIRUPD©¥RGHIHQGDVD
TXHQWHHGHLQWURGX©·HVJDVRVDV
&RP R DXPHQWR GD IUHTX¬QFLD P«GLD IUHTX¬QFLD REW«PVH XP DUFR PDLV HVWUHLWR PDLV
FRQFHQWUDGRHPDLVHVW£YHORTXHSHUPLWHXPDPHOKRUTXDOLGDGHGHVROGDGXUDGHHVSHVVXUDV
finas.
Soldadura TIG de aço
2SURFHGLPHQWR7,*«PXLWRHILFD]QDVROGDGXUDGRVD©RVTXHUVHMDPGHFDUERQRRXUHVXOWHPGHOLJDVSDUDDSULPHLUD
SDVVDJHPVREUHRVWXERVHQDVVROGDGXUDVTXHGHYDPDSUHVHQWDUERPDVSHFWRHVW«WLFR‹QHFHVV£ULDSRODULGDGHGLUHFWD
'&63 Preparação dos bordos
7RUQDVHQHFHVV£ULRHIHFWXDUXPDOLPSH]DFXLGDGRVDEHPFRPRXPDFRUUHFWDSUHSDUD©¥RGRVERUGRV
Escolha e preparação do eléctrodo
$FRQVHOKDPRVRXVRGHHO«FWURGRVGHWXQJVW«QLRWRULDGR GHWµULRFRORUD©¥RYHUPHOKD RXHPDOWHUQDWLYDHO«FWURGRV
GHF«ULRRXODQW¤QLRFRPRVVHJXLQWHVGL¤PHWUR
PT
Ø eléctrodo
Limites de corrente
1.0 mm
15÷75 A
1.6 mm
60÷150 A
2.4 mm
130÷240 A
Į°
Limites de corrente
30
0÷30 A
60÷90
30÷120 A
90÷120
120÷250 A
2HO«FWURGRGHYHU£VHUDILDGRFRQIRUPHLQGLFDDILJXUD
Material de adição
$VEDUUDVGHDGL©¥RGHYHU¥RWHUFDUDFWHU¯VWLFDVPHF¤QLFDVVHPHOKDQWHV¢VGRPDWHULDOEDVH
1¥RXWLOL]DUWLUDVUHWLUDGDVGRPDWHULDOEDVHXPDYH]TXHHVWDVSRGHPFRQWHULPSXUH]DVUHVXOWDQWHVGDPDQLSXOD©¥RTXH
SRGHU¥RDIHFWDUQHJDWLYDPHQWHDTXDOLGDGHGDVROGDGXUD
*£VGHSURWHF©¥R
1RUPDOPHQWH«XWLOL]DGR£UJRQSXUR Corrente de soldadura
Ø eléctrodo
Bico de gás n°
Bico de gás
Fluxo de argônio
30 A
0÷30 mm
4/5
6/8.0 mm
OPLQ
60÷90 A
30÷120 mm
4/5/6
6.5/8.0/9.5 mm
OPLQ
90÷120 A
120÷250 mm
6/7
9.5/11.0 mm
OPLQ
Soldadura TIG de cobre
8PDYH]TXHDVROGDGXUD7,*«XPSURFHVVRTXHVHFDUDFWHUL]DSRUXPDHOHYDGDFRQFHQWUD©¥RGHFDORU«HVSHFLDOPHQWH
LQGLFDGDSDUDPDWHULDLVGHVROGDGXUDFRPFRQGXWLYLGDGHW«UPLFDHOHYDGDWDLVFRPRRFREUH
3DUDDVROGDGXUD7,*GRFREUHVLJDDVPHVPDVLQGLFD©·HVGDVROGDGXUD7,*GRVD©RVRXFRQVXOWHWH[WRVHVSHF¯ILFRV
306
NOÇÕES TEÓRICAS SOBRE A SOLDADURA
9.3 Soldadura com fio contínuo (MIG/MAG)
Introdução
8PVLVWHPD0,*«IRUPDGRSRUXPDIRQWHGHDOLPHQWD©¥RHPFRUUHQWHFRQW¯QXDXPPHFDQLVPRGHDYDQ©RGRILRXPDERELQD
GHILRXPDWRFKDHJ£V
Equipamento de soldadura manual
$FRUUHQWH«WUDQVIHULGDSDUDRDUFRHO«FWULFRDWUDY«VGRHO«FWURGR
IXV¯YHO ILROLJDGRDRSµORSRVLWLYR 1HVWHSURFHGLPHQWRRPHWDOIXQGLGR«WUDQVIHULGRDWUDY«VGRDUFR
HO«FWULFRSDUDDSH©DDVHUVROGDGD
$ DOLPHQWD©¥R DXWRP£WLFD GR HO«FWURGR GH PDWHULDO GH DGL©¥R
FRQW¯QXR ILR «QHFHVV£ULDSDUDUHLQWHJUDURILRIXQGLGRGXUDQWHD
VROGDGXUD
Métodos de procedimento
1DVROGDGXUD0,*K£GRLVPHFDQLVPRVSULQFLSDLVGHWUDQVIHU¬QFLDGHPHWDOTXHSRGHPVHUFODVVLILFDGRVFRQVRDQWHRPRGR
FRPRRPHWDO«WUDQVIHULGRGRHO«FWURGRSDUDDSH©DGHWUDEDOKR
8PSULPHLURP«WRGRGHQRPLQDGRDZ75$16)(5Œ1&,$325&8572&,5&8,72 6+257$5& DzSURGX]XPEDQKRGHIXV¥RGH
SHTXHQDVGLPHQV·HVHVROLGLILFD©¥RU£SLGDHPTXHRPHWDO«WUDQVIHULGRGRHO«FWURGRSDUDDSH©DGHWUDEDOKRGXUDQWHXP
FXUWRSHU¯RGRTXDQGRDTXHOHHVW£HPFRQWDFWRFRPREDQKRGHIXV¥R1HVWHSHU¯RGRRHO«FWURGRWRFDGLUHFWDPHQWHFRPR
EDQKRGHIXV¥RSURGX]LQGRXPFXUWRFLUFXLWRTXHID]IXQGLURILRLQWHUURPSHQGRR(PVHJXLGDRDUFRHO«FWULFRDFHQGHVH
QRYDPHQWHHRFLFORUHSHWHVH
Ciclo “SHORT” e soldadura “SPRAY ARC”
I (A)
t (ms)
V (V)
1XPRXWURP«WRGRGHQRPLQDGRDZ75$16)(5Œ1&,$635$<$5&DzD
WUDQVIHU¬QFLDGHPHWDORFRUUHHPSHTXHQDVJRWDVTXHVHIRUPDPH
OLEHUWDPGDH[WUHPLGDGHGRILRVHQGRWUDQVIHULGDVSDUDREDQKR
GHIXV¥RDWUDY«VGRDUFR
t (ms)
A
B
307
PT
NOÇÕES TEÓRICAS SOBRE A SOLDADURA
Parâmetros de soldadura
$ YLVLELOLGDGH GR DUFR HO«FWULFR UHGX] D QHFHVVLGDGH GH XPD REVHUY¤QFLD U¯JLGD GDV WDEHODV GH UHJXOD©¥R SRU SDUWH GR
RSHUDGRUTXHWHPDSRVVLELOLGDGHGHFRQWURODUGLUHFWDPHQWHREDQKRGHIXV¥R
• $WHQV¥RLQIOXHQFLDGLUHFWDPHQWHRDVSHFWRGRFRUG¥RPDVDVGLPHQV·HVGDVXSHUI¯FLHVROGDGDSRGHPVHUPRGLILFDGDVHP
IXQ©¥RGDVH[LJ¬QFLDVGHVORFDQGRDWRFKDPDQXDOPHQWHSDUDREWHUGHSµVLWRVYDUL£YHLVFRPWHQV¥RFRQW¯QXD
• $YHORFLGDGHGHDYDQ©RGRILRHVW£UHODFLRQDGDFRPDFRUUHQWHGHVROGDGXUD
3§GHWRQHVWHILJXUHQHYLVHVIRUKROGHQHPHOORPGHXOLNHVYHLVHSDUDPHWHUHQH
V (V)
I (A)
(m/min)
I (A)
PT
'LDJUDPDSDUDDVHOHF©¥RµSWLPDGDPHOKRU
FDUDFWHU¯VWLFDGHWUDEDOKR
5HOD©¥RHQWUHDYHORFLGDGHGHDYDQ©RGRILRHDLQWHQVLGDGH
GHFRUUHQWH FDUDFWHU¯VWLFDGHIXV¥R HPIXQ©¥RGRGL¤PHWUR
do fio.
308
NOÇÕES TEÓRICAS SOBRE A SOLDADURA
Tabela de orientação para a escolha dos parâmetros de soldadura, relativamente às aplicações mais
comuns e aos fios mais utilizados.
7HQV¥RGRDUFR
šPP
šPP
šPP
šPP
16V - 22V
6+257$5&
60 - 160 A
100 - 175 A
120 - 180 A
150 - 200 A
Baixa penetração para
pequenas espessuras
Bom controlo da
penetração e da fusão
Boa fusão horizontal e
vertical
Não utilizado
24V - 28V
6(0,6+257$5&
=RQDGHWUDQVL©¥R
150 - 250 A
200 - 300 A
250 - 350 A
300 - 400 A
6ROGDGXUDDXWRP£WLFD
HP¤QJXOR
6ROGDGXUDDXWRP£WLFD
de alta tensão
6ROGDGXUDDXWRP£WLFD
descendente
Não utilizado
30V - 45V
PT
DZ635$<$5&Dz
150 - 250 A
200 - 350 A
300 - 500 A
500 - 750 A
Baixa penetração com
regulação a 200 A
6ROGDGXUDDXWRP£WLFD
com passagens
múltiplas
Boa penetração
descendente
Boa penetração com
alto depósito em
grandes espessuras
*DVHVXWLOL]£YHLV
$VROGDGXUD0,*0$*FDUDFWHUL]DVHSULQFLSDOPHQWHSHORWLSRGHJ£VXWLOL]DGRLQHUWHSDUDDVROGDGXUD0,* DZ0HWDO,QHUW
*DVDz DFWLYRSDUDDVROGDGXUD0$* DZ0HWDO$FWLYH*DVDz - $QLGULGRFDUEµQLFR &22)
8WLOL]DQGR&22FRPRJ£VGHSURWHF©¥RREW¬PVHHOHYDGDVSHQHWUD©·HVHOHYDGDYHORFLGDGHGHDYDQ©RHERDVSURSULHGDGHV
PHF¤QLFDV MXQWDPHQWH FRP EDL[RV FXVWRV RSHUDFLRQDLV 1¥R REVWDQWH D XWLOL]D©¥R GHVWH J£V RULJLQD SUREOHPDV
FRQVLGHU£YHLV QD FRPSRVL©¥R TX¯PLFD ILQDO GDV VROGDJHQV GDGR H[LVWLU XPD HOHYDGD SHUGD GH HOHPHQWRV IDFLOPHQWH
R[LG£YHLVVLPXOWDQHDPHQWHFRPXPHQULTXHFLPHQWRGHFDUERQRGREDQKRGHIXV¥R$VROGDGXUDFRP&22SXURLPSOLFD
WDPE«PRXWURWLSRGHSUREOHPDVFRPRH[FHVVRGHVDOSLFRVHIRUPD©¥RGHSRURVLGDGHGHPRQµ[LGRGHFDUERQR
- Árgon
(VWHJ£VLQHUWH«XWLOL]DGRSXURQDVROGDGXUDGHOLJDVOHYHVHFRPDDGL©¥RGHR[LJ«QLRH&22 QXPDSHUFHQWDJHPGHQD
VROGDGXUDGHD©RVLQR[LG£YHLVGHFURPRQ¯TXHOLVWRFRQWULEXLSDUDPHOKRUDUDHVWDELOLGDGHGRDUFRHDIRUPD©¥RGRFRUG¥R
GHVROGDGXUD
- Hélio
(VWH J£V « XWLOL]DGR FRPR DOWHUQDWLYD DR £UJRQ SHUPLWLQGR PDLRUHV SHQHWUD©·HV HP JUDQGHV HVSHVVXUDV H PDLRUHV
YHORFLGDGHVGHDYDQ©R
- Mistura Árgon - Hélio
3URSRUFLRQDXPDUFRPDLVHVW£YHOHPUHOD©¥RDRK«OLRSXURHXPDPDLRUSHQHWUD©¥RHYHORFLGDGHHPUHOD©¥RDR£UJRQ
- Mistura Árgon - CO2 - e Árgon - CO2 - Oxigénio
(VWDVPLVWXUDVV¥RXWLOL]DGDVQDVROGDGXUDGHPDWHULDLVIHUURVRVVREUHWXGRHPFRQGL©·HVGH6+257$5&SRLVPHOKRUDPR
IRUQHFLPHQWRGHFDORUHVSHF¯ILFR,VWRQ¥RH[FOXLRXVRHP635$<$5&
1RUPDOPHQWHDPLVWXUDFRQW«PXPDSHUFHQWDJHPGH&22 FRPSUHHQGLGDHQWUHHGH22 GHDSUR[LPDGDPHQWH
&RQVXOWHRPDQXDOGH,QVWUX©·HVGRVLVWHPD
309
CARACTERÍSTICAS TÉCNICAS
10. CARACTERÍSTICAS TÉCNICAS
Características elétricas
URANOS NX 4000 PME (MonoVoltage)
U.M.
7HQV¥RGHDOLPHQWD©¥R8 +]
=PD[ #3&& )XV¯YHOJHUDODWUDVDGR
%XVGHFRPXQLFD©¥R
3RW¬QFLDP£[LPDGHHQWUDGD 00$
3RW¬QFLDP£[LPDGHHQWUDGD 00$
3RW¬QFLDP£[LPDGHHQWUDGD 7,*
3RW¬QFLDP£[LPDGHHQWUDGD 7,*
3RW¬QFLDP£[LPDGHHQWUDGD 0,*0$*
3RW¬QFLDP£[LPDGHHQWUDGD 0,*0$*
3RW¬QFLDDEVRUYLGDHPHVWDGRGHLQDWLYLGDGH
)DFWRUGHSRW¬QFLD 3)
(ILFL¬QFLD w
Cos ij
&RUUHQWHP£[LPDGHHQWUDGD,PD[
Corrente de entrada I1
*DPDGHUHJXOD©¥R
7HQV¥RHPYD]LR8R
PT
[ s
57
25
DIGITALE
16.9
16.1
12.6
12.1
16.1
15.3
70
0.95
88
0.99
24.4
18.9
73
Vac
Pǧ
A
kVA
kW
kVA
kW
kVA
kW
W
%
A
A
A
Vdc
* Este equipamento cumpre a norma EN / IEC 61000-3-11.
* Este equipamento está em conformidade com a norma EN / IEC 61000-3-12 se a impedância da energia eléctrica máxima
permitida no ponto de ligação à rede pública (ponto de acoplamento comum à rede pública (PAC)) for inferior ou igual ao
valor “Zmax” fixado. Se estiver ligado a uma rede pública de baixa tensão, compete ao instalador ou utilizador do
equipamento garantir a ligação do equipamento, consultando o fornecedor da rede de distribuição, se necessário.
Factor de utilização
URANOS NX 4000 PME (MonoVoltage)
[
U.M.
)DFWRUGHXWLOL]D©¥R00$ r&
; 400
A
; 360
A
400
A
; 400
A
; 360
A
400
A
; 400
A
; 360
A
400
A
)DFWRUGHXWLOL]D©¥R00$ r&
; )DFWRUGHXWLOL]D©¥R7,* r&
)DFWRUGHXWLOL]D©¥R7,* r&
; )DFWRUGHXWLOL]D©¥R0,*0$* r&
)DFWRUGHXWLOL]D©¥R0,*0$* r&
; Características físicas
URANOS NX 4000 PME (MonoVoltage)
U.M.
*UDXGHSURWHF©¥R,3
IP23S
&ODVVHGHLVRODPHQWR
H
'LPHQV·HV O[Z[K
Peso
[[
mm
35.2
Kg
(1,(&$
(1$
1RUPDVGHFRQVWUX©¥R
6HF©¥RFDERGHDOLPHQWD©¥R
[
&RPSULPHQWRGRFDERGHDOLPHQWD©¥R
5
310
mm²
m
CARACTERÍSTICAS TÉCNICAS
Características elétricas
URANOS NX 4000 PME (MultiVoltage)
U.M.
7HQV¥RGHDOLPHQWD©¥R8 +]
[ s
[ s
Vac
=PD[ #3&& 57
57
Pǧ
)XV¯YHOJHUDODWUDVDGR
45
25
A
%XVGHFRPXQLFD©¥R
DIGITALE
DIGITALE
3RW¬QFLDP£[LPDGHHQWUDGD 00$
17.4
16.9
kVA
3RW¬QFLDP£[LPDGHHQWUDGD 00$
16.5
16.1
kW
3RW¬QFLDP£[LPDGHHQWUDGD 7,*
13.0
12.6
kVA
3RW¬QFLDP£[LPDGHHQWUDGD 7,*
12.4
12.1
kW
3RW¬QFLDP£[LPDGHHQWUDGD 0,*0$*
16.5
16.1
kVA
3RW¬QFLDP£[LPDGHHQWUDGD 0,*0$*
15.7
15.3
kW
W
3RW¬QFLDDEVRUYLGDHPHVWDGRGHLQDWLYLGDGH
)DFWRUGHSRW¬QFLD 3)
(ILFL¬QFLD w
70
70
0.95
0.95
87
88
%
Cos ij
0.99
0.99
&RUUHQWHP£[LPDGHHQWUDGD,PD[
43.7
24.4
A
Corrente de entrada I1
33.8
18.9
A
*DPDGHUHJXOD©¥R
7HQV¥RHPYD]LR8R
73
73
A
Vdc
* Este equipamento cumpre a norma EN / IEC 61000-3-11.
* Este equipamento está em conformidade com a norma EN / IEC 61000-3-12 se a impedância da energia eléctrica máxima
permitida no ponto de ligação à rede pública (ponto de acoplamento comum à rede pública (PAC)) for inferior ou igual ao
valor “Zmax” fixado. Se estiver ligado a uma rede pública de baixa tensão, compete ao instalador ou utilizador do
equipamento garantir a ligação do equipamento, consultando o fornecedor da rede de distribuição, se necessário.
Factor de utilização
URANOS NX 4000 PME (MultiVoltage)
[
[
U.M.
; 400
400
A
; 360
360
A
400
400
A
; 400
400
A
; 360
360
A
400
400
A
; 400
400
A
; 360
360
A
400
400
A
)DFWRUGHXWLOL]D©¥R00$ r&
)DFWRUGHXWLOL]D©¥R00$ r&
; )DFWRUGHXWLOL]D©¥R7,* r&
)DFWRUGHXWLOL]D©¥R7,* r&
; )DFWRUGHXWLOL]D©¥R0,*0$* r&
)DFWRUGHXWLOL]D©¥R0,*0$* r&
; Características físicas
URANOS NX 4000 PME (MultiVoltage)
U.M.
*UDXGHSURWHF©¥R,3
IP23S
&ODVVHGHLVRODPHQWR
H
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[[
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36.2
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1RUPDVGHFRQVWUX©¥R
6HF©¥RFDERGHDOLPHQWD©¥R
[
&RPSULPHQWRGRFDERGHDOLPHQWD©¥R
5
311
mm²
m
PT
CARACTERÍSTICAS TÉCNICAS
Características elétricas
URANOS NX 5000 PME (MonoVoltage)
U.M.
7HQV¥RGHDOLPHQWD©¥R8 +]
=PD[ #3&& )XV¯YHOJHUDODWUDVDGR
%XVGHFRPXQLFD©¥R
3RW¬QFLDP£[LPDGHHQWUDGD 00$
3RW¬QFLDP£[LPDGHHQWUDGD 00$
3RW¬QFLDP£[LPDGHHQWUDGD 7,*
3RW¬QFLDP£[LPDGHHQWUDGD 7,*
3RW¬QFLDP£[LPDGHHQWUDGD 0,*0$*
3RW¬QFLDP£[LPDGHHQWUDGD 0,*0$*
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)DFWRUGHSRW¬QFLD 3)
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&RUUHQWHP£[LPDGHHQWUDGD,PD[
Corrente de entrada I1
*DPDGHUHJXOD©¥R
7HQV¥RHPYD]LR8R
[ s
49
30
DIGITALE
23.6
22.5
18.2
17.4
22.9
21.9
67
0.95
88
0.99
33
23.9
73
Vac
Pǧ
A
kVA
kW
kVA
kW
kVA
kW
W
%
A
A
A
Vdc
* Este equipamento cumpre a norma EN / IEC 61000-3-11.
* Este equipamento está em conformidade com a norma EN / IEC 61000-3-12 se a impedância da energia eléctrica máxima
permitida no ponto de ligação à rede pública (ponto de acoplamento comum à rede pública (PAC)) for inferior ou igual ao
valor “Zmax” fixado. Se estiver ligado a uma rede pública de baixa tensão, compete ao instalador ou utilizador do
equipamento garantir a ligação do equipamento, consultando o fornecedor da rede de distribuição, se necessário.
Factor de utilização
PT
URANOS NX 5000 PME (MonoVoltage)
[
)DFWRUGHXWLOL]D©¥R00$ r&
; ; ; )DFWRUGHXWLOL]D©¥R00$ r&
; ; )DFWRUGHXWLOL]D©¥R7,* r&
; ; ; )DFWRUGHXWLOL]D©¥R7,* r&
; ; )DFWRUGHXWLOL]D©¥R0,*0$* r&
; ; ; )DFWRUGHXWLOL]D©¥R0,*0$* r&
; ; U.M.
500
470
420
A
A
A
500
470
A
A
500
470
420
A
A
A
500
470
A
A
500
470
420
A
A
A
500
470
A
A
Características físicas
URANOS NX 5000 PME (MonoVoltage)
U.M.
*UDXGHSURWHF©¥R,3
IP23S
&ODVVHGHLVRODPHQWR
H
'LPHQV·HV O[Z[K
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[[
mm
37.0
Kg
(1,(&$
(1$
1RUPDVGHFRQVWUX©¥R
6HF©¥RFDERGHDOLPHQWD©¥R
[
&RPSULPHQWRGRFDERGHDOLPHQWD©¥R
5
312
mm²
m
CARACTERÍSTICAS TÉCNICAS
Características elétricas
URANOS NX 5000 PME (MultiVoltage)
U.M.
7HQV¥RGHDOLPHQWD©¥R8 +]
=PD[ #3&& )XV¯YHOJHUDODWUDVDGR
%XVGHFRPXQLFD©¥R
3RW¬QFLDP£[LPDGHHQWUDGD 00$
3RW¬QFLDP£[LPDGHHQWUDGD 00$
3RW¬QFLDP£[LPDGHHQWUDGD 7,*
3RW¬QFLDP£[LPDGHHQWUDGD 7,*
3RW¬QFLDP£[LPDGHHQWUDGD 0,*0$*
3RW¬QFLDP£[LPDGHHQWUDGD 0,*0$*
3RW¬QFLDDEVRUYLGDHPHVWDGRGHLQDWLYLGDGH
)DFWRUGHSRW¬QFLD 3)
(ILFL¬QFLD w
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&RUUHQWHP£[LPDGHHQWUDGD,PD[
Corrente de entrada I1
*DPDGHUHJXOD©¥R
7HQV¥RHPYD]LR8R
[ s
16.9
63
DIGITALE
24.5
23.3
18.9
18.0
23.9
22.7
67
0.95
87
0.99
60.3
42.4
73
[ s
49
30
DIGITALE
23.6
22.5
18.2
17.4
22.9
21.9
67
0.95
88
0.99
33
23.9
73
Vac
Pǧ
A
kVA
kW
kVA
kW
kVA
kW
W
%
A
A
A
Vdc
* Este equipamento cumpre a norma EN / IEC 61000-3-11.
* Este equipamento está em conformidade com a norma EN / IEC 61000-3-12 se a impedância da energia eléctrica máxima
permitida no ponto de ligação à rede pública (ponto de acoplamento comum à rede pública (PAC)) for inferior ou igual ao
valor “Zmax” fixado. Se estiver ligado a uma rede pública de baixa tensão, compete ao instalador ou utilizador do
equipamento garantir a ligação do equipamento, consultando o fornecedor da rede de distribuição, se necessário.
Factor de utilização
URANOS NX 5000 PME (MultiVoltage)
)DFWRUGHXWLOL]D©¥R00$ r&
; ; ; )DFWRUGHXWLOL]D©¥R00$ r&
; ; ; )DFWRUGHXWLOL]D©¥R7,* r&
; ; ; )DFWRUGHXWLOL]D©¥R7,* r&
; ; )DFWRUGHXWLOL]D©¥R0,*0$* r&
; ; ; )DFWRUGHXWLOL]D©¥R0,*0$* r&
; ; [
[
500
470
420
500
470
420
A
A
A
500
460
500
470
A
A
A
500
470
420
500
470
420
A
A
A
500
470
500
470
A
A
500
470
420
500
470
420
A
A
A
500
460
500
470
A
A
Características físicas
URANOS NX 5000 PME (MultiVoltage)
U.M.
U.M.
*UDXGHSURWHF©¥R,3
&ODVVHGHLVRODPHQWR
'LPHQV·HV O[Z[K
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IP23S
H
[[
39.5
(1,(&$
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[
5
1RUPDVGHFRQVWUX©¥R
6HF©¥RFDERGHDOLPHQWD©¥R
&RPSULPHQWRGRFDERGHDOLPHQWD©¥R
313
mm
Kg
mm²
m
PT
CARACTERÍSTICAS TÉCNICAS
11. PLACA DE DADOS
PT
314
CARACTERÍSTICAS TÉCNICAS
12. SIGNIFICADO DA PLACA DE DADOS
5
1
3
7
9
8
10
7
9
8
10
18
6
12
13
14
12
13
14
19
23
11
15
15A
15B
15
15A
15B
11
20
2
4
16
16A
16B
17
17A
17B
16
16A
16B
17
17A
17B
21
22
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($&
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6¯PERORSDUDDDOLPHQWD©¥R
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&RUUHQWHHILFD]P£[LPDGHDOLPHQWD©¥R
*UDXGHSURWH©¥R
7HQV¥RQRPLQDOGHSLFR
315
PT
PT
316
NEDERLANDS
EU-CONFORMITEITSVERKLARING
De bouwer
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
YHUNODDUWRQGHUHLJHQYHUDQWZRRUGHOLMNKHLGGDWKHWYROJHQGHSURGXFW
URANOS NX 4000 PME
55.03.067
55.03.065
55.03.068
55.03.069
55.03.064
55.03.071
55.03.072
55.03.063
URANOS NX 5000 PME
FRQIRUPLVPHWGHQRUPHQ(8
2014/35/EU
2014/30/EU
2011/65/EU
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
RoHS DIRECTIVE
HQGDWGHYROJHQGHJHKDUPRQLVHHUGHQRUPHQ]LMQWRHJHSDVW
EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
'HGRFXPHQWDWLHZDDUXLWEOLMNWGDWDDQGHULFKWOLMQHQZRUGWYROGDDQZRUGWWHULQ]DJHJHKRXGHQELMGH
ERYHQJHQRHPGHIDEULNDQW
,HGHUHLQJUHHSRIPRGLILFDWLHGLHQLHWYRRUDIGRRUvoestalpine Böhler Welding Selco S.r.l.LVJRHGJHNHXUG
PDDNWGLWFHUWLILFDDWRQJHOGLJ
2QDUDGL7RPEROR
voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
317
NL
INHOUDSOPGAVE
1. WAARSCHUWING...........................................................................................................................319
1.1 Gebruiksomgeving ...................................................................................................................................................... 319
1.2 Bescherming voor de lasser en anderen..............................................................................................................319
1.3 Bescherming tegen rook en gassen.......................................................................................................................320
1.4 Brand en explosie preventie..................................................................................................................................... 320
9RRU]RUJPDDWUHJHOHQYRRUKHWJHEUXLNYDQJDVȌHVVHQ................................................................................. 321
1.6 Beveiliging tegen elektrische schokken ................................................................................................................321
1.7 Elektromagnetische velden en storingen .............................................................................................................321
1.8 IP Beveiligingsgraad................................................................................................................................................... 322
1.9 Verwijdering................................................................................................................................................................... 322
2. HET INSTALLEREN ..........................................................................................................................323
2.1
2.2
2.3
2.4
Procedure voor het laden, vervoeren en lossen................................................................................................. 323
Plaatsen van de installatie........................................................................................................................................ 323
Aansluiting..................................................................................................................................................................... 323
Installeren....................................................................................................................................................................... 324
3. PRESENTATIE VAN DE INSTALLATIE..............................................................................................327
3.1
3.2
3.3
3.4
3.5
Achter paneel ............................................................................................................................................................... 327
Achter paneel ............................................................................................................................................................... 327
Paneel met contactpunten....................................................................................................................................... 327
Bedieningspaneel vooraan URANOS NX 4000/5000 PME (LCD 3.5”) ....................................................... 328
Bedieningspaneel vooraan URANOS NX 4000/5000 PME ........................................................................... 329
4. GEBRUIK VAN APPARATUUR ........................................................................................................329
4.1
4.2
4.3
4.4
Start scherm .................................................................................................................................................................. 329
Test scherm.................................................................................................................................................................... 329
Hoofd scherm............................................................................................................................................................... 330
Hoofdscherm MMA-proces...................................................................................................................................... 330
5. SETUP...............................................................................................................................................338
NL
5.1 Set up en instelling van de parameters ................................................................................................................338
6SHFLȋHNHJHEUXLNVSURFHGXUHVYDQGHSDUDPHWHUV .........................................................................................347
6. ONDERHOUD.................................................................................................................................352
6.1 Controleer de stroombron regelmatig als volgt................................................................................................. 352
2GSRYĔGQRVW................................................................................................................................................................ 352
7. Alarm codes ....................................................................................................................................352
8. MEEST VOORKOMENDE VRAGEN EN OPLOSSINGEN ...............................................................354
9. ALGEMENE INFORMATIE OVER LASSEN......................................................................................358
9.1 Handleiding lassen met beklede elektroden (MMA)......................................................................................... 358
9.2 TIG-Lassen met ononderbroken vlamboog.........................................................................................................358
9.3 Lassen met constante draadtoevoer (MIG/MAG) ............................................................................................. 360
10.
11.
12.
13.
14.
TECHNISCHE KENMERKEN.........................................................................................................363
TECHNISCHE GEGEVENS ............................................................................................................367
BETEKENIS GEGEVENSPLAATJE .................................................................................................368
SCHEMA........................................................................................................................................627
VERBINDINGEN...........................................................................................................................635
15. LIJST VAN RESERVE ONDERDELEN ..........................................................................................639
SYMBOLEN
(UQVWLJJHYDDURS]ZDUHYHUZRQGLQJHQHQZDDUELMRQYRRU]LFKWLJJHGUDJ]ZDDUOHWVHONDQYHURRU]DNHQ
%HODQJULMNH DDQZLM]LQJHQ GLH PRHWHQ RSJHYROJG ZRUGHQ RP OLFKWH SHUVRRQOLMNH OHWVHOV HQ EHVFKDGLJLQJHQ DDQ
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'HRSPHUNLQJHQGLHQDGLWV\PERRONRPHQ]LMQYDQWHFKQLVFKHDDUGHQHUJHPDNNHOLMNHQGHEHZHUNLQJHQ
318
WAARSCHUWING
1. WAARSCHUWING
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begrepen.
Breng geen veranderingen aan en voer geen onderhoudswerkzaamheden uit die niet in deze handleiding vermeld
staan. De fabrikant kan niet verantwoordelijk worden gehouden voor lichamelijke schade of schade aan
eigendommen die zijn veroorzaakt door verkeerd gebruik van de machine of het onjuist interpreteren van de
handleiding.
Bewaar de gebruiksaanwijzing altijd op de plaats waar het apparaat wordt gebruikt. Naast de gebruiksaanwijzing
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het milieu in acht te worden genomen.
Ledereen die met de inbedrijfstelling, het gebruik, het onderhoud en de reparatie van het apparaat is belast moet:
• in het bezit zijn van een passende kwalificatie
• over de nodige lasvaardigheden beschikken
• deze gebruiksaanwijzing volledig doorlezen en strikt naleven
In geval van twijfel of problemen bij het gebruik, zelfs als het niet staat vermeldt, raadpleeg uw leverancier.
1.1 Gebruiksomgeving
Iedere machine mag alleen worden gebruikt voor de werkzaamheden waarvoor hij is ontworpen, op de manier zoals
is voorschreven op de gegevensplaat en/of deze handleiding, in overeenstemming met de nationale en
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KXLVKRXGHOLMNHRPJHYLQJ
EN
IEC
De omgevingstemperatuur voor gebruik van de machine moet liggen tussen -10° C en +40° C (Tussen +14°F en
+104°F).
Voor transport en opslag moet de temperatuur liggen tussen -25°C en +55°C (tussen -13°F en +131°F).
De machine moet worden gebruikt in een stofvrije omgeving zonder zuren, gas of andere corrosieve stoffen.
De vochtigheidsgraad van de werkomgeving van de machine mag niet hoger zijn dan 50% bij 40°C (104°F).
De vochtigheidsgraad van de werkomgeving van de machine mag niet hoger zijn dan 90% bij 20°C (68°F).
De machine kan worden gebruikt tot op een hoogte van 2000 meter boven de zeespiegel (6500 voet).
*HEUXLNGHPDFKLQHQLHWRPSLMSHQWHRQWGRRLHQ
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1.2 Bescherming voor de lasser en anderen
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Draag beschermende kleding om uw huid te beschermen tegen straling vonken en gloeiende metaalsplinters. De
kleding moet het gehele lichaam bedekkenen:
ऌ heel en van goede kwaliteit zijn
ऌ vuurvast
ऌ isolerend en droog
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319
NL
WAARSCHUWING
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1.3 Bescherming tegen rook en gassen
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1.7 Elektromagnetische velden en storingen
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1.7.1 EMC classificatie in overeenstemming met: EN 60974-10/A1:2015.
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Klasse
A
Klasse A apparatuur is niet bedoeld om te gebruiken in de woonomgeving waar de stroom geleverd wordt via het
normale netwerk met lage spanning. In een dergelijke omgeving kunnen zich potentiële moeilijkheden voordoen
bij het veilig stellen van de elektromagnetische aansluiting van klasse A apparatuur veroorzaakt door geleiding of
storing door straling.
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321
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WAARSCHUWING
1.7.2 Installatie, gebruik en evaluatie van de werkplek
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De gebruiker moet een vakkundig iemand zijn die zich verantwoordelijk voelt voor de apparatuur en er gebruik van
maakt volgens de richtlijnen van de fabrikant. Wanneer zich elektromagnetische storingen voordoen moet de
lasser de problemen oplossen zonodig met de technische assistentie van de fabrikant.
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1.7.3 Eisen voor het leidingnet
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1.7.5 Geaarde verbinding van de installatie
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1.7.6 Het werkstuk aarden
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1.7.7 Afscherming
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1.8 IP Beveiligingsgraad
IP23S
IP
• De kast voorkomt dat gevaarlijke onderdelen met de vingers of voorwerpen met een diameter tot 12.5mm kunnen
worden aangeraakt.
• De kast beschermt tegen inregenen tot een hoek van 60° in verticale stand.
• De kast beschermt tegen de gevolgen van binnen druppelend water als de machine niet aanstaat.
1.9 Verwijdering
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HET INSTALLEREN
2. HET INSTALLEREN
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2.1 Procedure voor het laden, vervoeren en lossen
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2.2 Plaatsen van de installatie
Houdt u aan onderstaande regels:
•
•
•
•
•
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2.3 Aansluiting
De stroombron is voorzien van een primaire stroomkabel voor de aansluiting op het lichtnet.
De installatie kan worden gevoed door:
• 400 V drie fase
• 230V drie fase (V. 230/400V)
De werking van het apparaat wordt gegarandeerd voor spanningswaarden tot ±15% ten opzichte van de nominale
waarde (voorbeeld: met Vnom 400V is de werkbare spanning tussen 320V en 440 V).
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Ter bescherming van de gebruikers moet de installatie goed geaard zijn. De stroom kabel is voorzien van een aarde
kabel (geel-groen), en moet worden verbonden met een geaarde stekker. Deze geel/groene draad mag nooit
worden gebruikt met andere stroomdraden. Controleer de aardverbinding op de werkplek en of de stopcontacten
in goede staat verkeren. Installeer alleen stekkers die voldoen aan de veiligheid eisen.
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323
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HET INSTALLEREN
2.4 Installeren
2.4.1 Aansluiting voor het MMA lassen
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1
Connector voor aardingsklem
2
Negatief contactpunt (-)
3
Connector voor elektrodehouder
4
Positief contactpunt (+)
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2.4.2 Verbinding voor GUTSEN
NL
1
Connector voor aardingsklem
2
Negatief contactpunt (-)
3
Connector ARC-AIR-klem
4
Positief contactpunt (+)
5
Aansluiting voor luchtslang
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324
HET INSTALLEREN
2.4.3 Aansluiting voor het TIG lassen
1
Connector voor aardingsklem
2
Positief contactpunt (+)
3
TIG toorts aansluiting
4
Zaklamp aansluiting
5
Gasleiding connector
6
Druk regelaar
9HUELQGGHDDUGNOHPDDQGHSRVLWLHYHVQHONRSSHOLQJ YDQGHVWURRPEURQ3ODDWVGHVWHNNHUHQGUDDLPHWGHNORNPHHWRWKLM
VWHYLJYDVW]LW
9HUELQGGH7,*WRRUWVNRSSHOLQJDDQGHVQHONRSSHOLQJ YDQGHVWURRPEURQ3ODDWVGHVWHNNHUHQGUDDLPHWGHNORNPHHWRWKLM
VWHYLJYDVW]LW
8GRVHHUWGHJDVWRHYRHUPHWGHUHJHONUDDQGLHRYHUKHWDOJHPHHQRSGH7,*WRRUWVODVWDQJ]LW
9HUELQGGHJDVWRHYRHUYDQGH7,*WRRUWVDSDUWDDQKHWUHGXFHHUYHQWLHO
9HUELQGWGHVODQJYRRUNRHOYORHLVWRI NOHXUURRG YDQGHWRRUWVPHWGHVQHONRSSHOLQJ NOHXUURRGV\PERRO
NRHOXQLW
9HUELQGWGHVODQJYRRUNRHOYORHLVWRI NOHXUEODXZ YDQGHWRRUWVPHWGHVQHONRSSHOLQJ NOHXUEODXZV\PERRO
NRHOXQLW
YDQGH
YDQGH
2.4.4 Verbinding voor MIG/MAG lassen
NL
1
Signaalkabel (CAN-BUS) ingang
2
Stroomkabel
3
Positief contactpunt (+)
4
Signaalkabel
5
Ingang signaalkabel (CAN-BUS) (kabelbundel)
6
Gasbuis
7
Aansluiting gastoevoer
325
HET INSTALLEREN
1
Signaalkabel (CAN-BUS) ingang
2
Stroomkabel
3
Positief contactpunt (+)
4
Signaalkabel
5
Ingang signaalkabel (CAN-BUS) (kabelbundel)
6
Gasbuis
7
Aansluiting gastoevoer
9HUELQGWGHVWURRPNDEHOPHWKHWMXLVWHFRQWDFWSXQW3ODDWVGHVWHNNHUHQGUDDLPHWGHNORNPHHWRWKLMVWHYLJYDVW]LW
9HUELQGWGHVLJQDDONDEHOPHWGHMXLVWHDDQVOXLWNOHP3ODDWVGHDDQVOXLWNOHPHQGUDDLGHULQJPRHUPHWGHNORNPHHDDQWRWGH
GHOHQJRHGYDVW]LȐHQ
9HUELQGWGHJDVVODQJPHWKHWUHGXFHHUYHQWLHOYDQGHJDVIOHVRIDDQKHWJDVWRHYRHUNRSSHOVWXN6WHOGHJDVVWURRPLQYDQ
WRWOPLQ
9HUELQGWGHVODQJYRRUGHNRHOYORHLVWRI NOHXUEODXZ YDQKHWWXVVHQSDNNHWPHWGHVQHONRSSHOLQJ NOHXUEODXZV\PERRO
YDQGHNRHOXQLW
9HUELQGWGHVODQJYRRUGHNRHOYORHLVWRI NOHXUURRG YDQKHWWXVVHQSDNNHWPHWGHVQHONRSSHOLQJ NOHXUURRGV\PERRO
YDQGHNRHOXQLW
1
Connector voor aardingsklem
2
Negatief contactpunt (-)
NL
9HUELQGGHDDUGNOHPDDQGHQHJDWLHYHVQHONRSSHOLQJ YDQGHVWURRPEURQ3ODDWVGHVWHNNHUHQGUDDLPHWGHNORNPHHWRWKLM
VWHYLJYDVW]LW
1
Toortsaansluiting
2
Verbinding
9HUELQGWGHVODQJYRRUNRHOYORHLVWRI NOHXUEODXZ YDQGHWRRUWVPHWGHVQHONRSSHOLQJ NOHXUEODXZV\PERRO
YDQGH
NRHOXQLW
YDQGH
9HUELQGWGHVODQJYRRUNRHOYORHLVWRI NOHXUURRG YDQGHWRRUWVPHWGHVQHONRSSHOLQJ NOHXUURRGV\PERRO
NRHOXQLW
6OXLWGH0,*0$*WRRUWVDDQGHFHQWUDOHDGDSWHUDDQHQRYHUWXLJXHUYDQGDWGHEHYHVWLJLQJVULQJJRHGLVYDVWJHGUDDLG
326
PRESENTATIE VAN DE INSTALLATIE
3. PRESENTATIE VAN DE INSTALLATIE
3.1 Achter paneel
4
1
2
Elektriciteitskabel
9HUELQGWGHPDFKLQHPHWKHWVWURRPQHW
2
An/uit schakelaar
.QRSRPGHQHWVSDQQLQJLQWHVFKDNHOHQ
'HVFKDNHODDUKHHȎVWDQGHQDZ2DzXLWDZ,DzDDQ
5
3
3
Niet gebruikt
4
Signaalkabel CAN-BUS ingang (RC, RI...)
5
Ingang signaalkabel (CAN-BUS) (kabelbundel)
1
Elektriciteitskabel
1
3.2 Achter paneel
4
3
2
9HUELQGWGHPDFKLQHPHWKHWVWURRPQHW
2
An/uit schakelaar
.QRSRPGHQHWVSDQQLQJLQWHVFKDNHOHQ
'HVFKDNHODDUKHHȎVWDQGHQDZ2DzXLWDZ,DzDDQ
5
3
Niet gebruikt
4
Signaalkabel CAN-BUS ingang (RC, RI...)
5
Ingang signaalkabel (CAN-BUS) (kabelbundel)
1
Positief contactpunt (+)
1
3.3 Paneel met contactpunten
Proces MMA
Proces TIG 2
Negatief contactpunt (-)
Proces MMA
Proces TIG MIG/MAGSURFHV
2
1
327
$DQVOXLWLQJHOHNWURGHWRRUWV
$DQVOXLWLQJDDUGLQJVNDEHO
$DQVOXLWLQJDDUGLQJVNDEHO
$DQVOXLWLQJWRRUWV
$DQVOXLWLQJDDUGLQJVNDEHO
NL
PRESENTATIE VAN DE INSTALLATIE
3.4 Bedieningspaneel vooraan URANOS NX 4000/5000 PME (LCD 3.5")
1
5
2
3
4
6
7
1
8
9
Voedingsled
*HHȎDDQGDWGHVWURRPLVLQJHVFKDNHOGHQGHPDFKLQHDDQVWDDW
NL
2
Algemeen alarm-led
*HHȎDDQGDWKHWEHYHLOLJLQJVV\VWHHPHHQPRJHOLMNHVWRULQJFRQVWDWHHUW]RDOVELMYRRUEHHOGELMHHQWHKRJH
WHPSHUDWXXU
3
Actief vermogen-led
*HHȎDDQGDWGHERRJVSDQQLQJLVJHDFWLYHHU
4
7-segmenten display
=RUJWHUYRRUGDWXGHZDDUGHQYDQGHSDUDPHWHUVNXQWDIOH]HQWLMGHQVKHWRSVWDUWHQYDQGHPDFKLQHGH
LQVWHOOLQJHQGHVWURRPWRHYRHUHQGHYROWDJHWLMGHQVKHWODVVHQHQGHDODUPFRGHV
9RRUGHZHHUJDYHYDQGHDOJHPHQHLQIRUPDWLHRYHUKHWODVDSSDUDDWELMKHWRSVWDUWHQHQWLMGHQVKHWODVVHQ
LQVWHOOLQJHQHQJHJHYHQVYDQGHODVVWURRPHQGHODVVSDQQLQJ HQGHFRGHULQJYDQGHIRXWPHOGLQJHQ
5
LCD display
=RUJWHUYRRUGDWXGHZDDUGHQYDQGHSDUDPHWHUVNXQWDIOH]HQWLMGHQVKHWRSVWDUWHQYDQGHPDFKLQHGH
LQVWHOOLQJHQGHVWURRPWRHYRHUHQGHYROWDJHWLMGHQVKHWODVVHQHQGHDODUPFRGHV
0DDNWKHWPRJHOLMNGDWDOOHKDQGHOLQJHQGLUHFWJHWRRQGZRUGHQ
6
Belangrijkste instellingsknop
=RUJWHUYRRUGDWGHODVVWURRPGRRUORSHQGNDQZRUGHQDDQJHSDVW
6WDDWKHWRSVWDUWHQWRH'HNHX]HHQGHLQVWHOOLQJYDQGHODVSDUDPHWHUV
7
Functietoetsen
+LHUPHHNXQQHQGHYHUVFKLOOHQGHIXQFWLHVYDQGHLQVWDOODWLHJH±QVWDOOHHUGZRUGHQ
/DVSURFHV
/DVPHWKRGHV
3XOVHUHQGHVWURRP
*UDILVFKHPRGXV
328
GEBRUIK VAN APPARATUUR
8
Programmatoets
+LHUPHHNDQHHQYRRUDILQJHVWHOGODVSURJUDPPDJHVHOHFWHHUGZRUGHQYLDRQGHUVWDDQGHLQIRUPDWLH
6RRUWGUDDG
W\SHJDV
'UDDGGLDPHWHU
9
Toets job
0DDNWKHWRSVODDQHQEHVWXUHQPRJHOLMNYDQODVSURJUDPPDǰVGLHGRRUGHODVVHUJHSHUVRQLILHHUG]LMQ
3.5 Bedieningspaneel vooraan URANOS NX 4000/5000 PME
1
1
2
3
Voedingsled
*HHȎDDQGDWGHVWURRPLVLQJHVFKDNHOGHQGHPDFKLQH
aan staat.
2
Algemeen alarm-led
*HHȎ DDQ GDW KHW EHYHLOLJLQJVV\VWHHP HHQ PRJHOLMNH
VWRULQJ FRQVWDWHHUW ]RDOV ELM YRRUEHHOG ELM HHQ WH KRJH
WHPSHUDWXXU
3
Actief vermogen-led
*HHȎDDQGDWGHERRJVSDQQLQJLVJHDFWLYHHU
4
Signaalkabel CAN-BUS ingang (RC, RI...)
4
4. GEBRUIK VAN APPARATUUR
4.1 Start scherm
:DQQHHUKLMLVLQJHVFKDNHOGYRHUWGHVWURRPEURQHHQDDQWDOFRQWUROHVXLWRPGHMXLVWHZHUNLQJYDQKHWV\VWHHPHQYDQDOOH
DDQJHVORWHQDSSDUDWXXUWHJDUDQGHUHQ,QGLWVWDGLXPZRUGWGHJDVWHVWRRNXLWJHYRHUGRPGHMXLVWHDDQVOXLWLQJWHFRQWUROHUHQ
YDQKHWJDVWRHYRHUV\VWHHP
4.2 Test scherm
:DQQHHUKHW]LMSDQHHO GUDDGNRIIHU LVJHRSHQGLVKHWYHUERGHQRPWHODVVHQ
+HWWHVWVFKHUPYHUVFKLMQWRSKHW/&'GLVSOD\
5
4
3
1
1
'UDDGWRHYRHU
2
Gas test
3
'UDDGVQHOKHLG
4
=LMSDQHHOJHRSHQG
5
2SVFKULȎ
2
Draadtoevoer
0DDNWKDQGPDWLJHGUDDGWRHYRHUPRJHOLMN]RQGHUJDVWRHYRHU
0DDNWKHWLQVWHNHQYDQGHGUDDGLQGHWRRUWVPRJHOLMNWLMGHQVGHYRRUEHUHLGLQJHQYDQKHWODVVHQ
Gas test
0DDNWKHWPRJHOLMNGHJDVOHLGLQJWHUHLQLJHQYDQRQ]XLYHUKHGHQHQRP]RQGHUVWURRPYHUOLHVGHMXLVWHLQOHLGHQGH
JDVGUXNHQGHJDVWRHYRHULQWHVWHOOHQ
329
NL
GEBRUIK VAN APPARATUUR
Draadsnelheid
0DDNWGHUHJHOLQJPRJHOLMNYDQGHVQHOKHLGYDQGHGUDDGWRHYRHU WLMGHQVKHWODGHQIDVH 0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0.5 m/min
22.0 m/min
3.0 m/min
Zijpaneel geopend
2SVFKULȎ
0DDNWEHSDDOGHEHODQJULMNHLQIRUPDWLH]LFKWEDDUGLHEHWUHNNLQJKHEEHQRSKHWJHVHOHFWHHUGHSURFHV
4.3 Hoofd scherm
0DDNWGHFRQWUROHPRJHOLMNYDQKHWV\VWHHPHQKHWODVSURFHVHQODDWGHKRRIGLQVWHOOLQJHQ]LHQ
4.4 Hoofdscherm MMA-proces
1
1
6SDQQLQJHQVWURRP
2
/DVSDUDPHWHUV
3
)XQFWLHV
2
3
NL
Spanning en stroom
7LMGHQVKHWODVSURFHVZRUGHQKHWZHUNHOLMNHVWURRPYHUEUXLNHQKHWYROWDJHJHWRRQGRSKHW/&'GLVSOD\
1
1
Lasstroom
2
ODVVSDQQLQJ
2
Las parameters
6HOHFWHHUGHJHZHQVWHSDUDPHWHUGRRUGHFRGHHUNQRSLQWHGUXNNHQ
5
1
2
3
1
/DVSDUDPHWHUV
2
3DUDPHWHUDIEHHOGLQJ
3
3DUDPHWHUZDDUGH
4
HHQKHLGYDQDIPHWLQJHQYDQGHSDUDPHWHU
5
95' 9ROWDJH5HGXFWLRQ'HYLFH
6SDQQLQJVYHUODJLQJVFRPSRQHQW
=RUJWHUYRRUGDWGHQXOODVWVSDQQLQJQDDUHHQYHLOLJQLYHDXZRUGW
JHEUDFKW
4
Functies
0DDNWKHWPRJHOLMNGHEHODQJULMNVWHSURFHVIXQFWLHVHQODVPHWKRGHQLQWHVWHOOHQ
1
1
/DVSURFHV
2
00$6\QHUJLH
2
330
GEBRUIK VAN APPARATUUR
Las-proces
MMA
TIG DC
0,*0$*6WDQGDDUG
3XOVHUHQG0,*0$*
MMA Synergie
+LHUPHHNDQGHEHVWHERRJG\QDPLHNZRUGHQLQJHVWHOGGRRUKHWVHOHFWHUHQYDQKHWW\SHHOHNWURGHGDWXJDDW
JHEUXLNHQ
+HWNLH]HQYDQGHMXLVWHG\QDPLVFKHERRJPDDNWKHWPRJHOLMNRPKHWPD[LPDDOSURILMWXLWGHVWURRPEURQWHKDOHQ
]RGDWGHEHVWPRJHOLMNODVSUHVWDWLHZRUGWEHKDDOG
Standard
%DVLVFK5XWLHO
&HOOXORVH
6WDDO
$OXPLQLXP
*LHWLM]HU
3HUIHFWHODVEDDUKHLGYDQGHJHEUXLNWHHOHNWURGHZRUGWQLHWJHJDUDQGHHUG
'H ODVEDDUKHLG LV DIKDQNHOLMN YDQ GH NZDOLWHLW HQ GH VWDDW ZDDULQ KHW DUWLNHO YHUNHHUG GH ZHUN HQ
ODVFRQGLWLHVHQYHOHPRJHOLMNHWRHSDVVLQJHQHQ]
4.5 Hoofdscherm TIG-proces
1
6SDQQLQJHQVWURRP
2
/DVSDUDPHWHUV
3
)XQFWLHV
NL
Spanning en stroom
7LMGHQVKHWODVSURFHVZRUGHQKHWZHUNHOLMNHVWURRPYHUEUXLNHQKHWYROWDJHJHWRRQGRSKHW/&'GLVSOD\
1
1
Lasstroom
2
ODVVSDQQLQJ
1
/DVSDUDPHWHUV
2
Las parameters
1
6HOHFWHHUGHJHZHQVWHSDUDPHWHUGRRUGHFRGHHUNQRSLQWHGUXNNHQ
3DV GH ZDDUGH YDQ GH JHVHOHFWHHUGH SDUDPHWHU DDQ GRRU GH
codeerder te draaien.
2
3
4
2
3DUDPHWHUDIEHHOGLQJ
3
3DUDPHWHUZDDUGH
4
HHQKHLGYDQDIPHWLQJHQYDQGHSDUDPHWHU
331
GEBRUIK VAN APPARATUUR
Functies
0DDNWKHWPRJHOLMNGHEHODQJULMNVWHSURFHVIXQFWLHVHQODVPHWKRGHQLQWHVWHOOHQ
1
/DVSURFHV
Las-proces
TIG DC
0,*0$*6WDQGDDUG
3XOVHUHQG0,*0$*
MMA
4.6 Hoofdscherm MIG/MAG-proces
Basisscherm
1
2
1
2SVFKULȎ0,*0$*
2
/DVSDUDPHWHUV
3
)XQFWLHV
1
2SVFKULȎ0,*0$*
2
/DVSDUDPHWHUV
3
)XQFWLHV
3
NL
Grafisch scherm
1
2
3
2SVFKULȎ0,*0$*
0DDNWEHSDDOGHEHODQJULMNHLQIRUPDWLH]LFKWEDDUGLHEHWUHNNLQJKHEEHQRSKHWJHVHOHFWHHUGHSURFHV
Geselecteerde synergische gebogen lijn
1
2
3
1
W\SHYXOPHWDDO
2
Draad diameter
3
W\SHJDV
332
GEBRUIK VAN APPARATUUR
Las parameters
1
2
4
3
1
Lasstroom
2
6WXNGLNWH
3
+RHNODVQDDG
4
ODVVSDQQLQJ
Las parameters ( Basisscherm)
6HOHFWHHUGHJHZHQVWHSDUDPHWHUGRRUGHFRGHHUNQRSLQWHGUXNNHQ
1
/DVSDUDPHWHUV
2
3DUDPHWHUDIEHHOGLQJ
3
3DUDPHWHUZDDUGH
4
HHQKHLGYDQDIPHWLQJHQYDQGHSDUDPHWHU
4
3
2
1
Las parameters (Grafisch scherm)
6HOHFWHHUGHJHZHQVWHSDUDPHWHUGRRUGHFRGHHUNQRSLQWHGUXNNHQ
1
3
2
1
/DVSDUDPHWHUV
2
3DUDPHWHUDIEHHOGLQJ
3
3DUDPHWHUZDDUGH
4
HHQKHLGYDQDIPHWLQJHQYDQGHSDUDPHWHU
4
Functies
0DDNWKHWPRJHOLMNGHEHODQJULMNVWHSURFHVIXQFWLHVHQODVPHWKRGHQLQWHVWHOOHQ
1
2
3
1
/DVSURFHV
2
Las methodes
3
'XEEHOSXOV
4
Scherm
NL
4
Las-proces
0,*0$*6WDQGDDUG 3XOVHUHQG0,*0$*
MMA
TIG DC
Las methodes
0DDNWGHNHX]HPRJHOLMNYDQGHODVPHWKRGH
2 Fasen
'HNQRSLQGUXNNHQDFWLYHHUWYRRUGHJDVWRHYRHUJHHȎVWURRPQDDUGHGUDDGHQODDWKHPYRRUXLWJDDQ
DOVGHNQRSZRUGWORVJHODWHQZRUGHQGHJDVGUXNHQGHVWURRPWRHYRHUXLWJHVFKDNHOG
4 Fasen
%LMIDVHQ]RUJWGHHHUVWHLQGUXNYDQGHNQRSHUYRRUGDWKHWJDVJDDWVWURPHQPHWKDQGPDWLJHYRRUDI
JDVWLMGKHWORVODWHQYDQGHNQRSDFWLYHHUWGHVWURRPWRHYRHUQDDUGHGUDDG%LMGHYROJHQGHGUXNRSGH
NQRSVWRSWGHGUDDGHQODDWKHWXLWHLQGHOLMNHSURFHVYDQVWDUWJDDQZDDUGRRUGHVWURRPDIORRSWQDDU
ODDWXXLWHLQGHOLMNGHNQRSORVGDQ]DOGHJDVWRHYRHUVWRSSHQ
333
GEBRUIK VAN APPARATUUR
&UDWHUILOOHU
=RUJWHUYRRUGDWXNXQWODVVHQPHWGULHYHUVFKLOOHQGHNUDFKWQLYHDXVGLHXGLUHFWNXQWNLH]HQHQ
FRQWUROHUHQGRRUGHNQRSRSGHWRRUWVWHJHEUXLNHQ
'HHHUVWHGUXNRSGHNQRSPDDNWGDWGHJDVWRHYRHUYDQVWDUWJDDWDFWLYHHUWGHVWURRPWRHYRHUQDDUGH
GUDDGHQYRHGWKHPPHWGHYRRUDILQJHVWHOGHVQHOKHLGRSGHSDUDPHWHU WLMGHQVKHWLQVWHOOHQ HQPHWGH
UHODWLHYHV\QHUJLVFKHZDDUGHQYDQGHODVSDUDPHWHUV
$OVGHNQRSRSGHWRRUWVZRUGWORVJHODWHQYHUDQGHUHQGHVQHOKHLGYDQGHGUDDGHQGHUHODWLHYHV\QHUJLH
YDQGHSDUDPHWHUVDXWRPDWLVFKQDDUGHZDDUGHQ]RDOVGLHRSKHWFRQWUROHSDQHHO]LMQLQJHVWHOG
%LMGHYROJHQGHGUXNRSGHNQRSYDQGHWRRUWVEUHQJWGHVQHOKHLGYDQGHGUDDGHQGHUHODWLHYHV\QHUJLH
YDQGHSDUDPHWHUVWRWGHYRRUDILQJHVWHOGH WLMGHQVGHLQVWHOOLQJ SDUDPHWHUZDDUGHQYDQGHJDWHQYXOOHU
+HWORVODWHQYDQGHNQRSRSGHWRRUWVVWRSWGHGUDDGWRHYRHUHQOHYHUWGHHQHUJLHYRRUKHWWHUXJEUDQGHQ
YDQGHQDJDVIDVH
Dubbel puls
'XEEHOSXOVDFWLHI
'XEEHOSXOVQLHWDFWLHI
Scherm
+LHUPHHNDQYDQZHHUJDYHZRUGHQJHZLVVHOGWXVVHQ
Basisscherm
Grafisch scherm
Synergische lijnen scherm
Synergie
+LHUPHHNDQHHQYRRUDILQJHVWHOGODVSURJUDPPD V\QHUJLH JHVHOHFWHHUGZRUGHQYLDRQGHUVWDDQGHLQIRUPDWLH
Selectie lasproces
2SHQKHWVFKHUPV\QHUJLVFKHSURJUDPPDǰVGRRUGHWRHWV
PLQVWHHHQVHFRQGHLQJHGUXNWWHKRXGHQ
e
6HOHFWHHUKHWJHZHQVWHSURFHVYLDGHWRHWVHQ
'UXNRSGHNQRS
RPQDDUGHYROJHQGHVWDSWHJDDQ
NL
Las-proces
334
ten
GEBRUIK VAN APPARATUUR
Selectiescherm synergie Soort materiaal/Soort gas
4
5
1
2
1
/DVSURJUDPPD %¸KOHU$UF8QLYHUVDO$UF
2
6HOHFWLHPDWHULDDOJDV
3
Draad diameter
4
2SVFKULȎ
5
/DVSURJUDPPD
3
Lasprogramma
0DDNWGHNHX]HPRJHOLMNYDQGHODVSURJUDPPD
%¸KOHU$UF
8QLYHUVDO$UF
Selectie materiaal/gas
9RRUNHX]HYDQ
• W\SHYXOPHWDDO
• W\SHJDV
Draad diameter
.XQWXNLH]HQXLWGHYROJHQGHGUDDGGLDPHWHU PP 1
Draad diameter
0.6 mm
0.8 mm
0.9 mm
1.0 mm
1.2 mm
1.6 mm
2.0 mm
NL
1
2SVFKULȎ
0DDNWEHSDDOGHEHODQJULMNHLQIRUPDWLH]LFKWEDDUGLHEHWUHNNLQJKHEEHQRSKHWJHVHOHFWHHUGHSURFHV
NO PROGRAM
*HHȎDDQGDWGHJHVHOHFWHHUGHV\QHUJLVFKHFXUYHQLHWEHVFKLNEDDULVRIQLHWRYHUHHQNRPWPHWGHUHVW
YDQGHV\VWHHPLQVWHOOLQJHQ
335
GEBRUIK VAN APPARATUUR
4.7 Programma’s scherm
0DDNWKHWRSVODDQHQEHVWXUHQPRJHOLMNYDQODVSURJUDPPDǰVGLHGRRUGHODVVHUJHSHUVRQLILHHUG]LMQ
Programma’s (JOB)
1
)XQFWLHV
2
1XPPHUYDQKHWJHVHOHFWHHUGHSURJUDPPD
4
3
+RRIGSDUDPHWHUVYDQKHWJHVHOHFWHHUGHSURJUDPPD
3
4
%HVFKULMYLQJYDQKHWJHVHOHFWHHUGHSURJUDPPD
5
2SVFKULȎ
5
2
1
5DDGSOHHJGHSDUDJUDDIDZ+RRIGVFKHUPDz
Programma opslaan
6WDUWKHWPHQXDZSURJUDPPDRSVODDQDzGRRUGHNQRS
LQJHGUXNWWHKRXGHQ
ten minste een seconde
6HOHFWHHUKHWJHZHQVWHSURJUDPPD RIKHWOHJHJHKHXJHQ GRRUGHGHFRGHUWH
draaien.
Geheugen leeg
NL
Programma opgeslagen
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
%HZDDUDOOHKXLGLJHLQVWHOOLQJHQYDQKHWJHVHOHFWHHUGHSURJUDPPDGRRUGHNQRS
.
LQWHGUXNNHQ
,QWURGXFHHUHHQEHVFKULMYLQJYDQKHWSURJUDPPD
6HOHFWHHUGHJHZHQVWHOHȐHUGRRUGHGHFRGHUWHGUDDLHQ
6ODGHJHVHOHFWHHUGHOHȐHURSGRRUGHGHFRGHULQWHGUXNNHQ
0DDNGHODDWVWHRSGUDFKWRQJHGDDQGRRUGHNQRSLQWHGUXNNHQ
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
.
+HWRSVODDQYDQHHQQLHXZSURJUDPPDLQHHQUHHGVYROJHKHXJHQPDDNWKHWQRRG]DNHOLMNKHWJHKHXJHQWHZLVVHQRSGH
YRRUJHVFKUHYHQPDQLHU
336
GEBRUIK VAN APPARATUUR
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
:LVKHWJHVHOHFWHHUGHSURJUDPPDGRRUGHNQRSLQWHGUXNNHQ
+HUYDWGHSURFHGXUHRSVODDQ
.
Programma ontsluiten
+DDOKHWHEHVFKLNEDUHSURJUDPPDWHUXJGRRUGHNQRSLQWHGUXNNHQ
6HOHFWHHUKHWJHZHQVWHSURJUDPPDGRRUGHGHFRGHUWHGUDDLHQ
6HOHFWHHUKHWJHZHQVWHSURJUDPPDGRRUGHNQRSLQWHGUXNNHQ
.
.
$OOHHQ GH ZHUNSURJUDPPDǰV LQ KHW JHKHXJHQ ZRUGHQ JHWRRQG GH
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Programma opheffen
6HOHFWHHUKHWJHZHQVWHSURJUDPPDGRRUGHGHFRGHUWHGUDDLHQ
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.
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.
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.
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3
337
.
NL
SETUP
5. SETUP
5.1 Set up en instelling van de parameters
=RUJWYRRUKHWLQVWHOOHQHQUHJHOHQYDQHHQVHULHH[WUDSDUDPHWHUVYRRUHHQEHWHUHHQPHHUQDXZNHXULJHFRQWUROHYDQKHW
ODVV\VWHHP
'HLQVWHOOLQJYDQGHSDUDPHWHUVLVDIKDQNHOLMNYDQKHWJHVHOHFWHHUGHODVSURFHVHQKHEEHQHHQQXPHULHNHFRGHULQJ
Beginnen met de set up
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'HWRHJDQJZRUGWEHYHVWLJGGRRUGHDDQGXLGLQJRSKHWGLVSOD\
Selectie en instelling van de gewenste parameters
'UDDLGHFRGHHUNQRSWRWGDWGHQXPHULHNHFRGHYRRUGHSDUDPHWHUZHHUJHJHYHQZRUGW
$OVGHFRGHHUNQRSRSGDWPRPHQWZRUGWLQJHGUXNWZRUGWGHLQJHVWHOGHZDDUGHYRRUGH]HSDUDPHWHUZHHUJHJHYHQHQ
LQJHVWHOG
Set up verlaten
2PKHWJHGHHOWHǯUHJHOLQJǰWHYHUODWHQGHFRGHHUNQRSRSQLHXZLQGUXNNHQ
2PGHVHWXSWHYHUODWHQJDQDDUSDUDPHWHUDZDz RSVODDQHQDIVOXLWHQ HQGHFRGHHUNQRSLQ
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
2PGHZLM]LJLQJRSWHVODDQHQGHLQVWHOOLQJWHYHUODWHQGUXNWXRSGHNQRS
.
5.1.1 Lijst parameters in de set up (MMA)
Opslaan en afsluiten
0
2PGHZLM]LJLQJHQRSWHVODDQHQGHSDUDPHWHUWHYHUODWHQ
NL
1
Reset
3
Hot start
2PDOOHSDUDPHWHUZHHURSGHIDEULHNVLQVWHOOLQJWHUXJWHEUHQJHQ
9RRUKHWUHJHOHQYDQGHZDDUGHYDQGHKRWVWDUWLQ00$
9RRUHHQPLQRIPHHUZDUPHVWDUWLQGHIDVHVYDQGHRQWVWHNLQJYDQGHERRJZDWGHVWDUWSURFHGXUHPDNNHOLMNHU
maakt.
Basisch-elektrode
Cellulose-elektrode
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
XLW
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
XLW
0LQLPDDO
0D[LPDDO
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XLW
CrNi-elektrode
Aluminium elektrode
Gietijzeren elektrode
7
Lasstroom
9RRUKHWDIVWHOOHQYDQGHODVVWURRP
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
3A
,PD[
100 A
338
SETUP
8
Arc force
9RRUKHWUHJHOHQYDQGHZDDUGHYDQGH$UFIRUFHLQ00$
9RRUHHQPLQRIPHHUNUDFKWLJHG\QDPLVFKHUHDFWLHWLMGHQVKHWODVVHQZDDUGRRUKHWZHUNHQYRRUGHODVVHU
JHPDNNHOLMNHUZRUGW
'RRUGHZDDUGHYDQGHDUFIRUFHWHYHUKRJHQZRUGWGHNDQVRSYDVWNOHYHQYDQGHHOHFWURGHYHUODDJG
Basisch-elektrode
Cellulose-elektrode
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
XLW
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
XLW
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
CrNi-elektrode
Aluminium elektrode
Gietijzeren elektrode
204
Dynamic power control (DPC)
312
Spanning booguitschakeling
0DDNWKHWPRJHOLMNGHJHZHQVWH9$NDUDNWHULVWLHNWHVHOHFWHUHQ
I=C
Constante boog
'HWRHRIDIQDPHYDQGHERRJOHQJWHKHHȎJHHQHIIHFWRSGHODVVWURRP
$DQEHYROHQYRRUHOHNWURGH%DVLVFK5XWLHO$FLG6WDDO*LHWLM]HU
1÷20
Afbouwende karakteristiek met slopeafstelling
'HYHUOHQJLQJYDQGHERRJOHQJWHKHHȎHHQYHUODJLQJYDQGHODVVWURRPWRWJHYROJ HQRPJHNHHUG GLWLQGH
YHUKRXGLQJDPSHUHVWDDWWRWYROWDJHYDQWRW
$DQEHYROHQYRRUHOHNWURGH&HOOXORVH$OXPLQLXP
P=C
Wet van behoud van energie
'HYHUOHQJLQJYDQGHERRJOHQJWHYHURRU]DDNWHHQYHODJLQJYDQGHODVVWURRP HQRPJHNHHUG HQZHOYROJHQVGH
IRUPXOH9y, .
$DQEHYROHQYRRUHOHNWURGH&HOOXORVH$OXPLQLXP
9RRUKHWLQVWHOOHQYDQGHZDDUGHYDQGHVSDQQLQJRPGHHOHNWULVFKHERRJZRUGWXLWJHVFKDNHOG
+LHUGRRUZRUGHQGHZHUNRPVWDQGLJKHGHQGLH]LFKYRRUGRHQEHWHUEHKHHUVW
%LMKHWSXQWODVVHQELMYRRUEHHOG]RUJWHHQODJHZDDUGHYDQGHVSDQQLQJYRRUHHQPLQGHUJURWHYODPDOVGHHOHNWURGH
YDQKHWZHUNVWXNZRUGWYHUZLMGHUGZDDUGRRUVSDȐHQYHUEUDQGLQJHQR[LGDWLHYDQKHWZHUNVWXNDIQHPHQ
:RUGHQ HU HFKWHU HOHNWURGHQ JHEUXLNW ZDDUYRRU HHQ KRJH VSDQQLQJ QRRG]DNHOLMN LV DGYLVHUHQ ZLM X HHQ KRJH
GUHPSHOZDDUGHLQWHVWHOOHQRPWHYRRUNRPHQGDWGHERRJWLMGHQVKHWODVVHQGRRȎ
Stel de spanning voor het uitschakelen van de boog nooit hoger in dan nul lading spanning van de
stroombron.
Basisch-elektrode
399
500
Cellulose-elektrode
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
99.9 V
57.0 V
XLW
99.9 V
70.0 V
Verplaatsingssnelheid
+LHUPHHZRUGWGHVQHOKHLGLQJHVWHOGZDDUPHHKHWODVZHUNZRUGWXLWJHYRHUG
'HIDXOWFPPLQUHIHUHQWLHVQHOKHLGYRRUPDQXHHOODVVHQ
6\Q6LQHUJLFZDDUGH
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
1 cm/min
200 cm/min
15 cm/min
Machine-instelling
0DDNWKHWNLH]HQYDQGHJHZHQVWHJUDILVFKHLQWHUIDFHPRJHOLMN
0DDNWGHWRHJDQJPRJHOLMNWRWKRJHUHLQVWHOOLQJQLYHDXV
5DDGSOHHJKHWJHGHHOWH,QWHUIDFHSHUVRQLILFDWLH 6HWXS :DDUGH
*HEUXLNHUVLQWHUIDFH
:DDUGH
*HVHOHFWHHUGQLYHDX
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HHQYRXGLJHPRGXV
USER
*HEUXLNHU
XA
*HYRUGHUGHPRGXV
SERV
6HUYLFH
XP
3URIHVVLRQHOHPRGXV
YD%:
YD%:
339
NL
SETUP
551
Lock/unlock
552
Stapsgewijze aanpassing
601
NL
0DDNWKHWPRJHOLMNGHFRQWUROHNQRSSHQRSKHWSDQHHOWHEORNNHUHQHQHHQEHVFKHUPFRGHLQWHYRHUHQ
5DDGSOHHJKHWJHGHHOWH/RFNXQORFN 6HWXS 0DDNWDDQSDVVLQJPRJHOLMNYDQGHYHUVFKLOOHQGHVWDSSHQYDQGHXSGRZQWRHWVHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
10
10
Stapsgewijze regeling
0DDNWKHWVWDSVJHZLM]HUHJHOHQYDQGHSDUDPHWHUPHWGHSHUVRRQOLMNHLQVWHOOLQJHQYDQGHODVVHUPRJHOLMN
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
1
,PD[
1
602
Externe parameter CH1, CH2, CH3, CH4
705
Afstelling weerstand circuit
751
Stroom aflezen
752
Voltage aflezen
768
Meting warmtetoevoer HI
0DDNWGHEHVWXULQJPRJHOLMNYDQGHH[WHUQHSDUDPHWHU PLQLPDOHZDDUGHPD[LPDOHZDDUGHZDDUGH
LQJHVWHOGGRRUGHIDEULHNJHVHOHFWHHUGHSDUDPHWHU 5DDGSOHHJKHWJHGHHOWH%HKHHUYDQH[WHUQHFRQWUROH 6HWXS 9RRUKHWDIVWHOOHQYDQGHDSSDUDWXXU
5DDGSOHHJKHWJHGHHOWH$IVWHOOLQJZHHUVWDQGFLUFXLW VHWXS 7RRQWGHZHUNHOLMNHZDDUGHYDQGHODVVWURRP
7RRQWGHZHUNHOLMNHZDDUGHYDQKHWODVYROWDJH
+LHUPHHNDQGHZDDUGHYDQGHZDUPWHWRHYRHUPHWLQJWLMGHQVKHWODVVHQZRUGHQDIJHOH]HQ
EN 1011-1
851
Booglassen mogelijkheid
6FKDNHOWGHIXQFWLH$5&$,5LQ
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aan
ACTIEF
XLW
X
NIET ACTIEF
5.1.2 Lijst parameters in setup (TIG)
Opslaan en afsluiten
0
2PGHZLM]LJLQJHQRSWHVODDQHQGHSDUDPHWHUWHYHUODWHQ
1
Reset
7
Lasstroom
2PDOOHSDUDPHWHUZHHURSGHIDEULHNVLQVWHOOLQJWHUXJWHEUHQJHQ
9RRUKHWDIVWHOOHQYDQGHODVVWURRP
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
3A
,PD[
100 A
340
SETUP
399
500
Verplaatsingssnelheid
+LHUPHHZRUGWGHVQHOKHLGLQJHVWHOGZDDUPHHKHWODVZHUNZRUGWXLWJHYRHUG
'HIDXOWFPPLQUHIHUHQWLHVQHOKHLGYRRUPDQXHHOODVVHQ
6\Q6LQHUJLFZDDUGH
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
1 cm/min
200 cm/min
10 cm/min
Machine-instelling
0DDNWKHWNLH]HQYDQGHJHZHQVWHJUDILVFKHLQWHUIDFHPRJHOLMN
0DDNWGHWRHJDQJPRJHOLMNWRWKRJHUHLQVWHOOLQJQLYHDXV
5DDGSOHHJKHWJHGHHOWH,QWHUIDFHSHUVRQLILFDWLH 6HWXS :DDUGH
*HEUXLNHUVLQWHUIDFH
:DDUGH
*HVHOHFWHHUGQLYHDX
XE
HHQYRXGLJHPRGXV
USER
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XA
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SERV
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XP
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551
Lock/unlock
552
Stapsgewijze aanpassing
601
0DDNWKHWPRJHOLMNGHFRQWUROHNQRSSHQRSKHWSDQHHOWHEORNNHUHQHQHHQEHVFKHUPFRGHLQWHYRHUHQ
5DDGSOHHJKHWJHGHHOWH/RFNXQORFN 6HWXS 0DDNWDDQSDVVLQJPRJHOLMNYDQGHYHUVFKLOOHQGHVWDSSHQYDQGHXSGRZQWRHWVHQ
0LQLPDDO
0D[LPDDO
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XLW
10
10
Stapsgewijze regeling
0DDNWKHWVWDSVJHZLM]HUHJHOHQYDQGHSDUDPHWHUPHWGHSHUVRRQOLMNHLQVWHOOLQJHQYDQGHODVVHUPRJHOLMN
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
1
,PD[
1
602
Externe parameter CH1, CH2, CH3, CH4
705
Afstelling weerstand circuit
751
Stroom aflezen
752
Voltage aflezen
755
Gasstroom aflezen (WFR)
764
Koelvloeistofstroom inlezen
0DDNWGHEHVWXULQJPRJHOLMNYDQGHH[WHUQHSDUDPHWHU PLQLPDOHZDDUGHPD[LPDOHZDDUGHZDDUGH
LQJHVWHOGGRRUGHIDEULHNJHVHOHFWHHUGHSDUDPHWHU 5DDGSOHHJKHWJHGHHOWH%HKHHUYDQH[WHUQHFRQWUROH 6HWXS 9RRUKHWDIVWHOOHQYDQGHDSSDUDWXXU
5DDGSOHHJKHWJHGHHOWH$IVWHOOLQJZHHUVWDQGFLUFXLW VHWXS 7RRQWGHZHUNHOLMNHZDDUGHYDQGHODVVWURRP
7RRQWGHZHUNHOLMNHZDDUGHYDQKHWODVYROWDJH
0DDNWKHWWRQHQYDQGHZHUNHOLMNHZDDUGHYDQGHJDVVWURRPPRJHOLMN
7RRQWGHZDDUGHYDQGHNRHOYORHLVWRIVWURRP
341
NL
SETUP
765
Temperatuur koelvloeistof aflezen
768
Meting warmtetoevoer HI
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+LHUPHHNDQGHZDDUGHYDQGHZDUPWHWRHYRHUPHWLQJWLMGHQVKHWODVVHQZRUGHQDIJHOH]HQ
EN 1011-1
801
Bewaken van limieten
851
Booglassen mogelijkheid
0DDNWKHWLQVWHOOHQPRJHOLMNYDQGHZDDUVFKXZLQJVJUHQVHQYDQGHEHZDNLQJYDQGHOLPLHWHQ
0DDNWKHWPRJHOLMNGDWKHWODVSURFHVZRUGWJHFRQWUROHHUGGRRUKHWLQVWHOOHQYDQZDDUVFKXZLQJVOLPLHWHQHQ
EHZDNLQJVOLPLHWHQYRRUGHYRRUQDDPVWHPHHWEDUHSDUDPHWHUV
0DDNWHHQDFFXUDWHFRQWUROHPRJHOLMNYDQGHGLYHUVHODVIDVHV
5DDGSOHHJKHWJHGHHOWH%HZDNHQYDQOLPLHWHQ 6HWXS 6FKDNHOWGHIXQFWLH$5&$,5LQ
:DDUGH
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aan
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XLW
X
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5.1.3 Lijst parameters in setup (MIG/MAG)
Opslaan en afsluiten
0
2PGHZLM]LJLQJHQRSWHVODDQHQGHSDUDPHWHUWHYHUODWHQ
NL
1
Reset
2
Synergie
2PDOOHSDUDPHWHUZHHURSGHIDEULHNVLQVWHOOLQJWHUXJWHEUHQJHQ
MIG/MAG-Standaard:
=RUJWYRRUGHNHX]HYDQKHWKDQGPDWLJ0,*
VRRUWPDWHULDDOGDWJHODVWPRHWZRUGHQ
RIV\QHUJLVFK0,*SURFHV
GRRUKHWLQVWHOOHQYDQKHW
Pulserend MIG/MAG:
=RUJWYRRUGHNHX]HYDQKHWRIV\QHUJLVFK0,*SURFHV
PRHWZRUGHQ
=RUJWYRRUGHNHX]HYDQKHW&&&9SURFHV
3
4
GRRUKHWLQVWHOOHQYDQKHWVRRUWPDWHULDDOGDWJHODVW
Draadsnelheid
0DDNWGHUHJHOLQJPRJHOLMNYDQGHVQHOKHLGYDQGHGUDDGWRHYRHU
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0.5 m/min
22.0 m/min
Stroom
9RRUKHWDIVWHOOHQYDQGHODVVWURRP
0LQLPDDO
0D[LPDDO
3A
,PD[
5
Stukdikte
6
Hoeklasnaad "a"
0DDNWKHWPRJHOLMNGDWGHGLNWHYDQKHWGHHOGDWZRUGWJHODVWLQJHVWHOGZRUGW
0DDNWGHLQVWHOOLQJPRJHOLMNYDQKHWV\VWHHPGRRUPLGGHOYDQKHWUHJXOHUHQYDQKHWWHODVVHQGHHO
+LHUPHHZRUGWGHGLHSWHLQJHVWHOGYDQGHODVQDDGELMHHQKRHNDDQVOXLWLQJ
342
SETUP
7
10
11
12
15
16
19
20
21
Voltage - booglengte
0DDNWGHUHJHOLQJPRJHOLMNYDQGHODVERRJ
0DDNWGHUHJHOLQJPRJHOLMNYDQGHOHQJWHYDQGHERRJWLMGHQVKHWODVVHQ
+RRJYROWDJH ODQJHERRJ
/DDJYROWDJH NRUWHERRJ
Handmatig lassen
0LQLPDDO
0D[LPDDO
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5.0 V
55.5 V
5.0 V
Voor gas stroom tijd
2PGHJDVVWURRPYµµUKHWRQWVWHNHQYDQGHERRJLQWHVWHOOHQHQWHUHJHOHQ
2PGHWRRUWVPHWJDVWHYXOOHQHQGHZHUNSOHNYRRUKHWODVVHQLQJHUHHGKHLGWHEUHQJHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
99.9 s
0.1 s
6RȎVWDUW
2PGHGUDDGVQHOKHLGLQWHVWHOOHQHQWHUHJHOHQYµµUXGHERRJRQWVWHHNW
9RRUHHQRQWVWHNLQJPHWODJHUHVQHOKHLGHQGXVVRHSHOHUHQPHWPLQGHUVSHȐHUV
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
Motor opbouw
9RRUHHQJHOHLGHOLMNHRYHUJDQJYDQGHGUDDGVQHOKHLGELMRQWVWHNHQHQODVVHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
1.0 s
XLW
Burn back
9RRUGHUHJHOLQJYDQGHWLMGGDWGHGUDDGEUDQGWZDDUGRRUYDVWSODNNHQDDQKHWHLQGHYDQKHWODVVHQZRUGW
YRRUNRPHQ
9RRUGHUHJHOLQJYDQGHOHQJWHYDQKHWVWXNGUDDGEXLWHQGHWRRUWV
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
V\Q
NL
Na-gas stroomtijd
9RRUKHWUHJHOHQYDQGHODVVWURRPDDQKHWHLQGYDQKHWODVVHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
99.9 s
2.0 s
Duty cycle (dubbelpuls)
0DDNWKHWUHJHOHQYDQGHGXW\F\FOHLQGXEEHOSXOVPRJHOLMN
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
Dubbel puls
0DDNWKHUUHJHOHQYDQGHZLMGWHYDQGHSXOVDWLHPRJHOLMN
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
s
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0.5 m/min
22 m/min
2.5 m/min
Puls frequentie (dubbelpuls)
0DDNWKHWUHJHOHQYDQGHF\FOXVGDWZLO]HJJHQYDQGHLPSXOVKHUKDOLQJVF\FOXV
0DDNWKHWPRJHOLMNGHIUHTXHQWLHYDQGHLPSXOVWHUHJHOHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
+]
+]
+]
343
SETUP
22
23
24
Secundaire voltage (dubbelpuls)
0DDNWGHUHJHOLQJPRJHOLMNYDQKHWYROWDJHYDQKHWVHFRQGDLUHSXOVHULQJQLYHDX
+LHUGRRUNDQJURWHUHERRJYDVWKHLGZRUGHQYHUNUHJHQJHGXUHQGHGHYHUVFKLOOHQGHIDVHVYDQKHWSXOVHUHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
V\Q
Puls afbouwend (dubbelpuls)
0DDNWGHLQVWHOOLQJYDQXSVORSHWLMGPRJHOLMNWLMGHQVKHWSXOVODVVHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
Bilevel (4T - crater filler)
9RRUKHWUHJHOHQYDQGHVHFRQGDLUHGUDDGVQHOKHLGELMKHWODVVHQLQELOHYHO
$OVGHODVVHUGHNQRSVQHOLQGUXNWHQZHHUORVODDWZRUGWHURYHUJHJDDQRSDZ
Dz
'RRUGHNQRSVQHOLQWHGUXNNHQHQZHHUORVWHODWHQZRUGWHUZHHURYHUJHJDDQRSDZ
25
26
NL
27
28
30
31
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
DzHQ]RYRRUWV
Aanvankelijke vermeerdering
0DDNWKHWPRJHOLMNGHZDDUGHYDQGHGUDDGWRHYRHUVQHOKHLGWHUHJHOHQJHGXUHQGHGHHHUVWHǯNUDWHUYXOOLQJǰ
ODVIDVH
+LHUGRRUNDQGHHQHUJLHDDQYRHUZRUGHQYHUKRRJGZDQQHHUGDWQRRG]DNHOLMNLVELMGLWGHHOYDQKHWZHUNLQGH]H
IDVH KHWPDWHULDDOLVQRJNRXG LVRPHHQJHOLMNPDWLJHVPHOWLQJWHNULMJHQPHHUKLȐHQRGLJ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
Crater filler
0DDNWKHWPRJHOLMNGHGUDDGWRHYRHUVQHOKHLGWHUHJHOHQWLMGHQVGHVORWIDVHYDQKHWODVVHQ
+LHUGRRUNDQGHHQHUJLHDDQYRHUZRUGHQYHUPLQGHUGZDQQHHUGDWQRRG]DNHOLMNLVELMGLWGHHOYDQKHWZHUNLQGH]H
IDVHDOVKHWPDWHULDDODOKHHOKHHWLV]RGRHQGHZRUGWKHWULVLFRRSRQJHZLOGHGHIRUPDWLHVYHUNOHLQG
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
Timing aanvankelijk increment
+LHUPHHZRUGWGHDDQYDQNHOLMNHLQFUHPHQȐLMGLQJHVWHOG
9RRUKHWDXWRPDWLVHUHQYDQGHIXQFWLHYRRUYXOOHQYDQGHNUDWHU
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0.1 s
99.9 s
XLW
Timing krater vullen
+LHUPHHZRUGWGHWLMGYRRUYXOOHQYDQGHNUDWHULQJHVWHOG
9RRUKHWDXWRPDWLVHUHQYDQGHIXQFWLHYRRUYXOOHQYDQGHNUDWHU
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0.1 s
99.9 s
XLW
Puntlassen
=RUJWHUYRRUGHSODDWVHOLMNODVSURFHGXUHXLWWHYRHUHQHQVWHOWHHQODVWLMGLQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0.1 s
99.9 s
XLW
Pauze punt
9RRUKHWDFWLYHUHQYDQKHWSURFHVDZSDX]HSXQWDzHQRPHHQUXVȐLMGWXVVHQHHQODVHQGHYROJHQGHODVWHEHSDOHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0.1 s
99.9 s
XLW
344
SETUP
32
33
34
35
202
Secundaire voltage (weerstand bij wisselstroom) (Bilevel MIG)
0DDNWGHUHJHOLQJPRJHOLMNYDQKHWYROWDJHYDQKHWVHFRQGDLUHSXOVHULQJQLYHDX
+LHUGRRUNDQJURWHUHERRJYDVWKHLGZRUGHQYHUNUHJHQJHGXUHQGHGHYHUVFKLOOHQGHIDVHVYDQKHWSXOVHUHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
V\Q
Secundaire inductantie (weerstand bij wisselstroom) (Bilevel MIG)
0DDNWGHUHJHOLQJPRJHOLMNYDQKHWZHHUVWDQGYDQKHWVHFRQGDLUHSXOVHULQJQLYHDX
0DDNWKHWPRJHOLMNHHQVQHOOHUHRIODQJ]DPHUHERRJWHNULMJHQGRRUGHEHZHJLQJHQYDQGHODVVHUHQGH
QDWXXUOLMNHODVLQVWDELOLWHLWWHFRPSHQVHUHQ
/DJHZHHUVWDQG WHUXJZHUNHQGHERRJ PHHUVSHȐHUV +RJHZHHUVWDQG PLQGHUWHUXJZHUNHQGHERRJ PLQGHUVSHȐHUV 0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
V\Q
Aanvankelijke incrementopbouw
2PHHQJHOHLGHOLMNHRYHUJDQJLQWHVWHOOHQYDQDDQYDQNHOLMNLQFUHPHQWQDDUODVVHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0s
10 s
XLW
Rampa crater filler
2PHHQJHOHLGHOLMNHRYHUJDQJLQWHVWHOOHQYDQODVVHQQDDUYXOOHQYDQGHNUDWHU
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
0s
10 s
XLW
Inductantie (weerstand bij wisselstroom)
0DDNWKHWUHJHOHQPRJHOLMNYDQGHZHHUVWDQGYDQKHWODVFLUFXLW
0DDNWKHWPRJHOLMNHHQVQHOOHUHRIODQJ]DPHUHERRJWHNULMJHQGRRUGHEHZHJLQJHQYDQGHODVVHUHQGH
QDWXXUOLMNHODVLQVWDELOLWHLWWHFRPSHQVHUHQ
/DJHZHHUVWDQG WHUXJZHUNHQGHERRJ PHHUVSHȐHUV +RJHZHHUVWDQG PLQGHUWHUXJZHUNHQGHERRJ PLQGHUVSHȐHUV 0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
V\Q
331
Gecompenseerde gemiddelde spanning
399
Verplaatsingssnelheid
+LHUPHHZRUGWGHODVVSDQQLQJLQJHVWHOG
+LHUPHHZRUGWGHVQHOKHLGLQJHVWHOGZDDUPHHKHWODVZHUNZRUGWXLWJHYRHUG
'HIDXOWFPPLQUHIHUHQWLHVQHOKHLGYRRUPDQXHHOODVVHQ
6\Q6LQHUJLFZDDUGH
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
V\QPLQ
V\QPD[
35 cm/min
551
Lock/unlock
552
Stapsgewijze aanpassing
0DDNWKHWPRJHOLMNGHFRQWUROHNQRSSHQRSKHWSDQHHOWHEORNNHUHQHQHHQEHVFKHUPFRGHLQWHYRHUHQ
5DDGSOHHJKHWJHGHHOWH/RFNXQORFN 6HWXS 0DDNWDDQSDVVLQJPRJHOLMNYDQGHYHUVFKLOOHQGHVWDSSHQYDQGHXSGRZQWRHWVHQ
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
XLW
10
10
345
NL
SETUP
601
NL
Stapsgewijze regeling
0DDNWKHWVWDSVJHZLM]HUHJHOHQYDQGHSDUDPHWHUPHWGHSHUVRRQOLMNHLQVWHOOLQJHQYDQGHODVVHUPRJHOLMN
)XQFWLRQDOLWHLWEHVWXXUGGRRUWRRUWVRPKRRJRPODDJNQRS
0LQLPDDO
0D[LPDDO
)DEULHNVLQVWHOOLQJ
1
,PD[
1
602
Externe parameter CH1, CH2, CH3, CH4
606
U/D toorts
0DDNWGHEHVWXULQJPRJHOLMNYDQGHH[WHUQHSDUDPHWHU PLQLPDOHZDDUGHPD[LPDOHZDDUGHZDDUGH
LQJHVWHOGGRRUGHIDEULHNJHVHOHFWHHUGHSDUDPHWHU 5DDGSOHHJKHWJHGHHOWH%HKHHUYDQH[WHUQHFRQWUROH 6HWXS 0DDNWGHEHVWXULQJPRJHOLMNYDQGHH[WHUQHSDUDPHWHU 8' :DDUGH
)DEULHNVLQVWHOOLQJ
&DOOEDFNIXQFWLH
XLW
XLW
1/I1
X
Stroom
3URJUDPPDRQWVOXLWHQ
705
Afstelling weerstand circuit
751
Stroom aflezen
752
Voltage aflezen
755
Gasstroom aflezen (WFR)
757
Draadsnelheid aflezen
758
Bewegingssnelheid van de robot
760
Stroom aflezen (motor 1)
761
Draadsnelheid aflezen
762
Stroom aflezen (motor 2)
9RRUKHWDIVWHOOHQYDQGHDSSDUDWXXU
5DDGSOHHJKHWJHGHHOWH$IVWHOOLQJZHHUVWDQGFLUFXLW VHWXS 7RRQWGHZHUNHOLMNHZDDUGHYDQGHODVVWURRP
7RRQWGHZHUNHOLMNHZDDUGHYDQKHWODVYROWDJH
0DDNWKHWWRQHQYDQGHZHUNHOLMNHZDDUGHYDQGHJDVVWURRPPRJHOLMN
(QFRGHUPRWRULQOH]HQ
0DDNWKHWPRJHOLMNGDWGHEHZHJLQJVVQHOKHLGYDQGHDUPYDQHHQURERWRIYDQHHQDXWRPDWLVFKDSSDUDDWZRUGW
JHWRRQG
7RRQWGHZHUNHOLMNHZDDUGHYDQGHPRWRUVWURRP PRWRU (QFRGHUPRWRULQOH]HQ
7RRQWGHZHUNHOLMNHZDDUGHYDQGHPRWRUVWURRP PRWRU 346
SETUP
763
Draadsnelheid aflezen
764
Koelvloeistofstroom inlezen
765
Temperatuur koelvloeistof aflezen
768
Meting warmtetoevoer HI
,QOH]HQYDQGHZHUNHOLMNHGUDDGDDQYRHU
7RRQWGHZDDUGHYDQGHNRHOYORHLVWRIVWURRP
7RRQWGHZHUNHOLMNHZDDUGHYDQGHWHPSHUDWXXUNRHOYORHLVWRI
+LHUPHHNDQGHZDDUGHYDQGHZDUPWHWRHYRHUPHWLQJWLMGHQVKHWODVVHQZRUGHQDIJHOH]HQ
EN 1011-1
801
Bewaken van limieten
851
Booglassen mogelijkheid
0DDNWKHWLQVWHOOHQPRJHOLMNYDQGHZDDUVFKXZLQJVJUHQVHQYDQGHEHZDNLQJYDQGHOLPLHWHQ
0DDNWKHWPRJHOLMNGDWKHWODVSURFHVZRUGWJHFRQWUROHHUGGRRUKHWLQVWHOOHQYDQZDDUVFKXZLQJVOLPLHWHQHQ
EHZDNLQJVOLPLHWHQYRRUGHYRRUQDDPVWHPHHWEDUHSDUDPHWHUV
0DDNWHHQDFFXUDWHFRQWUROHPRJHOLMNYDQGHGLYHUVHODVIDVHV
5DDGSOHHJKHWJHGHHOWH%HZDNHQYDQOLPLHWHQ 6HWXS 6FKDNHOWGHIXQFWLH$5&$,5LQ
:DDUGH
)DEULHNVLQVWHOOLQJ
$5&$,5
aan
ACTIEF
XLW
X
NIET ACTIEF
5.2 Specifieke gebruiksprocedures van de parameters
NL
5.2.1 7 segmenten display personificatie
+LHUPHHNDQGHZDDUGHYDQHHQSDUDPHWHUFRQVWDQWRSKHWVHJPHQWHQGLVSOD\ZRUGHQZHHUJHJHYHQ
%HJLQLQVHWXSGRRUGHGHFRGHUNQRSPLQVWHQVVHFRQGHQLQWHGUXNNHQ
6HOHFWHHUGHJHZHQVWHSDUDPHWHUGRRUGHGHFRGHU
6ODGHJHVHOHFWHHUGHSDUDPHWHURSLQKHWVHJPHQWHQGLVSOD\GRRUGHNQRSLQWH
GUXNNHQ
.
6ODKHWRSHQYHUODDWKHWKXLGLJHVFKHUPGRRUGHNQRSLQWHGUXNNHQ
.
5.2.2 Interface personificatie (Set up 500)
0DDNWKHWPRJHOLMNGDWGHSDUDPHWHUVZRUGHQDDQJHSDVWRSKHWKRRIGPHQX
500
Machine-instelling
0DDNWKHWNLH]HQYDQGHJHZHQVWHJUDILVFKHLQWHUIDFH
PRJHOLMN
:DDUGH
*HEUXLNHUVLQWHUIDFH
XE
HHQYRXGLJHPRGXV
XA
*HYRUGHUGHPRGXV
XP
3URIHVVLRQHOHPRGXV
347
SETUP
MODUS XE
MMA
Las parameters
TIG
Las parameters
Functies
MIG/MAG
Las parameters
Functies
MODUS XA
MMA
Las parameters
Functies
TIG
Las parameters
NL
Functies
MIG/MAG
Las parameters
Functies
MODUS XP
MMA
Las parameters
Functies
TIG
Las parameters
Functies
348
SETUP
MIG/MAG
Las parameters
Functies
5.2.3 Lock/unlock (Set up 551)
0DDNWKHWPRJHOLMNGHFRQWUROHNQRSSHQRSKHWSDQHHOWHEORNNHUHQHQHHQEHVFKHUPFRGHLQWHYRHUHQ
Selectie parameter
%HJLQLQVHWXSGRRUGHGHFRGHUNQRSPLQVWHQVVHFRQGHQLQWHGUXNNHQ
6HOHFWHHUGHJHZHQVWHSDUDPHWHU $FWLYHHUGHUHJHOLQJYDQGHJHVHOHFWHHUGHSDUDPHWHUGRRUGHGHFRGHUNQRSLQWH
GUXNNHQ
6WHOHHQQXPHULHNHFRGH SDVZRRUG LQGRRUGHGHFRGHUWHGUDDLHQ
'UXNRSGHHQFRGHUWRHWVRPGHEHZHUNLQJWHEHYHVWLJHQ
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
2PGHZLM]LJLQJRSWHVODDQGUXNWXRSGHNQRS
.
Functies van het paneel
NL
+HWXLWYRHUHQYDQHONHKDQGHOLQJRSHHQDIJHVORWHQFRQWUROHSDQHHOODDWHHQVSHFLDDOVFKHUPYHUVFKLMQHQ
7LMGHOLMNHWRHJDQJWRWGHIXQFWLHVRSKHWSDQHHO PLQXWHQ GRRUGHGHFRGHUWH
GUDDLHQHQKHWMXLVWHSDVZRRUGLQWHYRHUHQ
'UXNRSGHHQFRGHUWRHWVRPGHEHZHUNLQJWHEHYHVWLJHQ
2SHQ KHW FRQWUROH SDQHHO GHILQLWLHI GRRU LQ GH VHWXS WH EHJLQQHQ YROJ GH
LQVWUXFWLHVGLHKLHUERYHQJHJHYHQ]LMQ HQEUHQJSDUDPHWHUWHUXJQDDUǯDIǰ
'UXNRSGHHQFRGHUWRHWVRPGHEHZHUNLQJWHEHYHVWLJHQ
2PGHZLM]LJLQJRSWHVODDQGUXNWXRSGHNQRS
.
5.2.4 Beheer van externe controle (Set up 602)
0DDNWGHEHVWXULQJPRJHOLMNYDQGHH[WHUQHSDUDPHWHU PLQLPDOHZDDUGHPD[LPDOHZDDUGHZDDUGHLQJHVWHOGGRRUGH
IDEULHNJHVHOHFWHHUGHSDUDPHWHU Selectie parameter
%HJLQLQVHWXSGRRUGHGHFRGHUNQRSPLQVWHQVVHFRQGHQLQWHGUXNNHQ
6HOHFWHHUGHJHZHQVWHSDUDPHWHU %HJLQLQKHWDZ([WHUQHFRQWUROHEHKHHUDzVFKHUPGRRUGHGHFRGHUNQRSLQWHGUXNNHQ
349
SETUP
Beheer van externe controle
6HOHFWHHUGHJHZHQVW5&DIVWDQGVEHGLHQLQJXLWJDQJ &+&+&+&+ GRRU
GHNQRSLQWHGUXNNHQ
6HOHFWHHUGHJHZHQVWHSDUDPHWHU 0LQ0D[SDUDPHWHU GRRUGHNQRSYDQGH
GHFRGHULQWHGUXNNHQ
3DV GH JHZHQVWH SDUDPHWHU DDQ 0LQ0D[ SDUDPHWHU GRRU GH GHFRGHU WH
draaien.
2PGHZLM]LJLQJRSWHVODDQGUXNWXRSGHNQRS
.
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
5.2.5 Afstelling weerstand circuit (set up 705)
+LHUPHHNDQGHJHQHUDWRUZRUGHQDIJHVWHOGRSGHZHHUVWDQGYDQKHWKXLGLJHODVFLUFXLW
Selectie parameter
Afstelling
%HJLQLQVHWXSGRRUGHGHFRGHUNQRSPLQVWHQVVHFRQGHQLQWHGUXNNHQ
6HOHFWHHUGHJHZHQVWHSDUDPHWHU $FWLYHHUGHUHJHOLQJYDQGHJHVHOHFWHHUGHSDUDPHWHUGRRUGHGHFRGHUNQRSLQWH
GUXNNHQ
6OXLWGHJHQHUDWRUDDQRSKHWODVFLUFXLW EDQNRIZHUNVWXN 9HUZLMGHUGHGRSRPGHPRQGVWXNKRXGHUYDQGHWRRUWVEORRWWHOHJJHQ MIG/
MAG
%UHQJGUDDGSXQWHQODVVWXNHOHNWULVFKPHWHONDDULQFRQWDFW MIG/MAG
'UXNRSGHNQRS
RPGHSURFHGXUHWHVWDUWHQ
+RXGKHWFRQWDFWWHQPLQVWHHHQVHFRQGHDDQ
'HRSKHWGLVSOD\ZHHUJHJHYHQZDDUGHZRUGWELMJHZHUNWQDGDWGHDIVWHOOLQJLV
XLWJHYRHUG
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
%HYHVWLJGHKDQGHOLQJGRRUGHNQRSLQWHGUXNNHQ
.
2PGHZLM]LJLQJRSWHVODDQHQGHLQVWHOOLQJWHYHUODWHQGUXNWXRSGHNQRS
.
NL
5.2.6 Bewaken van limieten (Set up 801)
0DDNWKHWLQVWHOOHQPRJHOLMNYDQGHZDDUVFKXZLQJVJUHQVHQYDQGHEHZDNLQJYDQGHOLPLHWHQ
0DDNWKHWPRJHOLMNGDWKHWODVSURFHVZRUGWJHFRQWUROHHUGGRRUKHWLQVWHOOHQYDQZDDUVFKXZLQJVOLPLHWHQHQ
EHZDNLQJVOLPLHWHQYRRUGHYRRUQDDPVWHPHHWEDUHSDUDPHWHUV
0DDNWHHQDFFXUDWHFRQWUROHPRJHOLMNYDQGHGLYHUVHODVIDVHV
:DDUVFKXZLQJVJUHQ]HQ
%HZDNHQYDQOLPLHWHQ
Lasstroom
ODVVSDQQLQJ
*DVVWURRPDIOH]HQ
%HZHJLQJVVQHOKHLGYDQGHURERW
6WURRPDIOH]HQ PRWRU
6WURRPDIOH]HQ PRWRU
.RHOYORHLVWRIVWURRPLQOH]HQ
'UDDGVQHOKHLGDIOH]HQ
7HPSHUDWXXUNRHOYORHLVWRIDIOH]HQ
350
SETUP
Selectie parameter
%HJLQLQVHWXSGRRUGHGHFRGHUNQRSPLQVWHQVVHFRQGHQLQWHGUXNNHQ
6HOHFWHHUGHJHZHQVWHSDUDPHWHU %HJLQLQKHW%HZDDNGHOLPLHWHQVFKHUPGRRUGHGHFRGHUNQRSLQWHGUXNNHQ
Selectie van de parameter
6HOHFWHHUGHJHZHQVWHSDUDPHWHUGRRUNQRSLQWHGUXNNHQVHW
.
6HOHFWHHUGHLQVWHOPHWKRGHYDQGHEHZDNLQJVOLPLHWHQGRRUGHNQRSLQWHGUXNNHQ
.
Machine-instelling
$EVROXWHZDDUGH
:DDUGHSHUFHQWDJH
Instelling waarschuwingsgrenzen
3
1
2
4
NL
1
Waarschuwingslimieten lijn
2
Alarm limieten lijn
3
Minimale niveaus kollom
4
Maximale niveaus kollom
6HOHFWHHUGHJHZHQVWHER[GRRUGHGHFRGHUVOHXWHOLQWHGUXNNHQ GH
JHVHOHFWHHUGHER[ZRUGWJHWRRQGLQVSLHJHOEHHOG 3DVKHWQLYHDXYDQGHJHVHOHFWHHUGHOLPLHWGRRUGHGHFRGHUWHGUDDLHQ
2PGHZLM]LJLQJRSWHVODDQGUXNWXRSGHNQRS
.
:DQQHHUX««QYDQGHZDDUVFKXZLQJVOLPLHWHQRYHUVFKULMGWYHUVFKLMQWHUHHQ
YLVXHHOVLJQDDORSKHWFRQWUROHSDQHHO
:DQQHHUX««QYDQGHDODUPOLPLHWHQRYHUVFKULMGYHUVFKLMQWHUHHQYLVXHHO
VLJQDDORSKHWFRQWUROHSDQHHOHQYROJWGHRQPLGGHOOLMNHEORNNDGHYDQGHODV
KDQGHOLQJ
+HWLVPRJHOLMNRPKHWEHJLQHQKHWHLQGHLQWHVWHOOHQYDQGHODVILOWHUVRP
IRXWLHYHVLJQDOHQWHYRRUNRPHQJHGXUHQGHKHWDDQVWHNHQHQXLWJDDQYDQGH
ERRJ UDDGSOHHJKHWJHGHHOWH6HWXS3DUDPHWHUV 351
ONDERHOUD
6. ONDERHOUD
'HQRUPDOHRQGHUKRXGZHUN]DDPKHGHQPRHWHQZRUGHQXLWJHYRHUGYROJHQVGHULFKWOLMQHQGLHGHIDEULNDQWKHHȎ
verstrekt. Als de machine is ingeschakeld moeten alle ingangspunten en panelen zijn gesloten. De installatie mag
op geen enkele manier worden gewijzigd. Voorkom ophoping van metaalstof bij of op het koelrooster.
Iedere onderhoud beurt dient te worden gedaan door gekwalificeerd personeel. Bij reparatie of vervanging van
een onderdeel in de machine door onbevoegd personeel vervalt de garantie. De reparatie of vervanging van een
onderdeel in de machine dient te worden gedaan door gekwalificeerd personeel.
6FKDNHOGHVWURRPWRHYRHUDOWLMGXLWYRRUXRQGHUKRXGSOHHJW
6.1 Controleer de stroombron regelmatig als volgt
6.1.1 =DĶ¯]HQ¯
5HLQLJGHPDFKLQHDDQGHELQQHQNDQWGRRUKHPXLWWHEOD]HQHQDIWHERUVWHOHQPHWHHQ]DFKWHERUVWHO&RQWUROHHU
GHHOHNWULVFKHDDQVOXLWLQJHQHQGHNDEHOV
6.1.2 Voor het onderhoud of de vervanging van de toorts, elektrodetang en of aardkabels:
&RQWUROHHUGHWHPSHUDWXXUYDQKHWRQGHUGHOHQHQRYHUWXLJXHUYDQGDW]HQLHWWHKHHW]LMQ
'UDDJDOWLMGKDQGVFKRHQHQGLHDDQGHYHLOLJKHLGVYRRUVFKULȎHQYROGRHQ
*HEUXLNJHVFKLNWHVOHXWHOVHQJHUHHGVFKDS
6.2 2GSRYĔGQRVW
NL
EN
IEC
Als geen regelmatig onderhoud wordt uitgevoerd, vervalt de garantie en wordt de fabrikant van alle
aansprakelijkheid ontheven. De fabrikant wijst ieder verantwoordelijkheid af wanneer de gebruiker zich niet houdt
aan de volgende richtlijnen. In geval van twijfel of problemen aarzel niet contact op te nemen met uw leverancier.
7. ALARM CODES
ALARM
'HWXVVHQNRPVWYDQHHQDODUPRIGHRYHUVFKULMGLQJYDQHHQNULWLHNHZDDUVFKXZLQJVJUHQVYHURRU]DDNWHHQYLVXHHO
VLJQDDORSKHWEHGLHQLQJVSDQHHOHQGHRQPLGGHOOLMNHVWRS]HȐLQJYDQGHODVZHUN]DDPKHGHQ
Let op!
'HWXVVHQNRPVWYDQHHQDODUPRIGHRYHUVFKULMGLQJYDQHHQNULWLHNHZDDUVFKXZLQJVJUHQVYHURRU]DDNWHHQYLVXHHO
VLJQDDORSKHWEHGLHQLQJVSDQHHOHQGHRQPLGGHOOLMNHVWRS]HȐLQJYDQGHODVZHUN]DDPKHGHQ
+LHURQGHUYROJWHHQOLMVWYDQDOOHDODUPHQHQZDDUVFKXZLQJVJUHQ]HQPHWEHWUHNNLQJWRWKHWV\VWHHP
E01
E03
E06
E08
2YHUWHPSHUDWXXU
E02
2YHUWHPSHUDWXXU
E05
2YHUVWURRPYHUPRJHQVPRGXOH %RRVW
E07
0RWHXUEORTX«
E10
352
2YHUWHPSHUDWXXU
2YHUVWURRP
6WRULQJYRHGLQJVV\VWHHPYDQ
GUDDGWRHYRHUPRWRU
2YHUVWURRPYHUPRJHQVPRGXOH ,QYHUWHU
ALARM CODES
E11
E13
E15
E17
E19
E21
E29
E32
E39
E43
)RXWLQV\VWHHPFRQILJXUDWLH
E12
&RPPXQLFDWLHIRXW
E14
3URJUDPPDQLHWJHOGLJ
E16
&RPPXQLFDWLHIRXW w3'63
E18
)RXWLQV\VWHHPFRQILJXUDWLH
E20
*HJHYHQVYHUOLHV
E22
,QFRPSDWLEHOHPHWLQJHQ
E30
*HJHYHQVYHUOLHV
E38
6WRULQJV\VWHHPYRHGLQJ
E40
*HHQNRHOYORHLVWRI
&RPPXQLFDWLHIRXW :)'63
3URJUDPPDQLHWJHOGLJ
&RPPXQLFDWLHIRXW 5, $XWRPDWLVHULQJHQ
URERWEHVWXULQJ
3URJUDPPDQLHWJHOGLJ
'HIHFWJHKHXJHQ
&RPPXQLFDWLHIRXW '63
&RPPXQLFDWLHIRXW +)
2QGHUVSDQQLQJ
6WRULQJV\VWHHPYRHGLQJ
E48
*HHQGUDDG $XWRPDWLVHULQJHQURERW
EHVWXULQJ
E49
1RRGVFKDNHODDU $XWRPDWLVHULQJHQURERW
EHVWXULQJ
E50
'UDDGYDVWJHSODNW $XWRPDWLVHULQJHQ
URERWEHVWXULQJ
E51
,QVWHOOLQJHQQLHWRQGHUVWHXQG
$XWRPDWLVHULQJHQURERWEHVWXULQJ
E52
$QWLVWRRW $XWRPDWLVHULQJHQURERW
EHVWXULQJ
E53
)RXWH[WHUQHIORZVFKDNHODDU
$XWRPDWLVHULQJHQURERWEHVWXULQJ
E54
6WURRPQLYHDXRYHUVFKUHGHQ 2QGHUVWH
JUHQV
E55
6WURRPQLYHDXRYHUVFKUHGHQ %RYHQVWH
JUHQV
E56
6SDQQLQJVQLYHDXRYHUVFKUHGHQ 2QGHUVWH
JUHQV
E57
6SDQQLQJVQLYHDXRYHUVFKUHGHQ %RYHQVWH
JUHQV
E60
6QHOKHLGVOLPLHWRYHUVFKUHGHQ 2QGHUVWH
JUHQV
E61
6QHOKHLGVOLPLHWRYHUVFKUHGHQ %RYHQVWH
JUHQV
E62
6WURRPQLYHDXRYHUVFKUHGHQ 2QGHUVWH
JUHQV
E63
6WURRPQLYHDXRYHUVFKUHGHQ %RYHQVWH
JUHQV
E64
6SDQQLQJVQLYHDXRYHUVFKUHGHQ 2QGHUVWH
JUHQV
353
NL
MEEST VOORKOMENDE VRAGEN EN OPLOSSINGEN
E65
6SDQQLQJVQLYHDXRYHUVFKUHGHQ %RYHQVWH
JUHQV
E68
6QHOKHLGVOLPLHWRYHUVFKUHGHQ 2QGHUVWH
JUHQV
E69
6QHOKHLGVOLPLHWRYHUVFKUHGHQ %RYHQVWH
JUHQV
E70
,QJHVWHOGHZDDUVFKXZLQJVJUHQ]HQQLHW
FRPSDWLEHO
E71
E73
E75
E77
2YHUWHPSHUDWXXUNRHOYORHLVWRI
E72
'UDDGVQHOKHLGVOLPLHWRYHUVFKUHGHQ VSHHG
PHWHU
E74
6WURRPQLYHDXPRWRURYHUVFKUHGHQ
7HPSHUDWXXUQLYHDXNRHOYORHLVWRI
2YHUVWURRPPRWRUSXVKSXOO
6WURRPQLYHDXPRWRURYHUVFKUHGHQ
E76
6WURPLQJVQLYHDXNRHOYORHLVWRI
RYHUVFKUHGHQ
E78
2QGHUKRXGDFWLHI $XWRPDWLVHULQJHQURERW
EHVWXULQJ
8. MEEST VOORKOMENDE VRAGEN EN OPLOSSINGEN
De machine werkt niet (groene LED is uit)
NL
Vraag
Oplossing
» Geen stroom op het stopcontact.
» Controleer en indien nodig repareer de stroomtoevoer.
» Laat dit uitvoeren door bevoegd personeel
» Stopcontact of kabel defect.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» Zekering doorgebrand.
» Vervang het defecte onderdeel.
» Aan/uit schakelaar werkt niet.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» De verbinding tussen de draadtoevoer eenheid en
de stroombron is onjuist of defect.
» Controleer of de verschillende onderdelen van het systeem goed zijn
aangesloten.
» Elektronica defect.
» Neem contact op met uw leverancier om de machine te laten
repareren.
*HHQXLWJDDQGYHUPRJHQ GHPDFKLQHODVWQLHW
Vraag
Oplossing
» Toortsknop defect
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» De machine raakt oververhit (thermisch alarm gele LED aan)
» Wacht tot de machine is afgekoeld zonder hem uit te schakelen (gele
LED uit).
» Zijpaneel open of deurschakelaar defect.
» Voor de veiligheid van de lasser moet het zijpaneel tijdens het lassen
gesloten zijn.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» Aard aansluiting niet goed.
» Aardt de machine goed.
» Raadpleeg de paragraaf “Installeren”.
» Stroomaansluiting niet bereikbaar (gele led aan)
» Breng de stroomaansluiting binnen het bereik van de stroombron.
» Sluit het systeem goed aan.
» Raadpleeg de paragraag “ Aansluitingen”.
» Elektronica defect.
» Neem contact op met uw leverancier om de machine te laten
repareren.
354
MEEST VOORKOMENDE VRAGEN EN OPLOSSINGEN
Onjuist uitgaand vermogen
Vraag
Oplossing
» Verkeerde keuze van las proces of defecte
keuzeschakelaar.
» Kies het goede las proces.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» De parameters of de functies zijn verkeerd
ingesteld.
» Voer een systeemreset uit en stel de lasparameters opnieuw in.
» Potentiometer/encoder voor het regelen van de
lasstroom defect.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» Netspanning buiten bereik.
» Sluit het systeem goed aan.
» Raadpleeg de paragraag “ Aansluitingen”.
» Er ontbreekt een fase.
» Sluit het systeem goed aan.
» Raadpleeg de paragraag “ Aansluitingen”.
» Elektronica defect.
» Neem contact op met uw leverancier om de machine te laten
repareren.
Draadtoevoer blokkeert
Vraag
Oplossing
» Toortsknop defect
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» .DSRȐHRIYHUVOHWHQUROOHQ
» Vervang de rollen.
» Draadaanvoer onderdeel kapot.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» Toorts liner beschadigd.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» Geen stroom op de draadtoevoer unit.
» Controleer de aansluiting op de stroombron.
» Raadpleeg de paragraag “ Aansluitingen”.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» Draad op de spoel in de knoop.
» Haal de draad uit de knoop of verwissel de spoel.
» Toortsmondstuk gesmolten(draad vastgeplakt).
» Vervang het defecte onderdeel.
Onregelmatige draadtoevoer
Vraag
Oplossing
» Toortsknop defect
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» .DSRȐHRIYHUVOHWHQUROOHQ
» Vervang de rollen.
» Draadaanvoer onderdeel kapot.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» Toorts liner beschadigd.
» Vervang het defecte onderdeel.
» Neem contact op met uw leverancier om de machine te laten
repareren.
» Haspelkoppeling of rolblokkering onderdeel niet
goed afgesteld.
» Koppeling losmaken.
» Druk op de rollen verhogen.
Boog instabiel
Vraag
Oplossing
» Onvoldoende bescherm gas.
» Pas de gasstroom aan.
» Controleer of de gasverdeler en het gasmondstuk in goede staat
zijn.
355
NL
MEEST VOORKOMENDE VRAGEN EN OPLOSSINGEN
» Aanwezigheid van vocht in het gas.
» Gebruik altijd kwaliteitsproducten en materialen.
» Controleer of de gastoevoer in goede staat is.
» Las parameters niet correct.
» Voer een grondige controle uit van de lasapparatuur.
» Neem contact op met uw leverancier om de machine te laten
repareren.
Teveel spetteren
Vraag
Oplossing
» De booglente niet correct.
» Verminder de afstand tussen de elektrode en het werkstuk.
» Verminder het voltage om te lassen.
» Las parameters niet correct.
» Verlaag de lasstroom.
» Onvoldoende bescherm gas.
» Pas de gasstroom aan.
» Controleer of de gasverdeler en het gasmondstuk in goede staat
zijn.
» Lasboog niet regelmatig.
» Verhoog de inductie waarde.
» Gebruik een hogere inductie aansluiting.
» Wijze van lassen niet correct.
» Verminder de lashoek van de toorts.
Onvoldoende penetratie
Vraag
Oplossing
» Wijze van lassen niet correct.
» Voortgangsnelheid lassen verlagen.
» Las parameters niet correct.
» Verhoog de las stroom.
» Elektrode niet correct.
» Gebruik een elektrode met een kleinere diameter.
» Onjuiste voorbereiding van de werkstukken.
» Vergroot de lasopening.
» Aard aansluiting niet goed.
» Aardt de machine goed.
» Raadpleeg de paragraaf “Installeren”.
» Te lassen werkstukken zijn te groot.
» Verhoog de las stroom.
Slakken
NL
Vraag
Oplossing
» Slakken niet geheel verwijderd.
» Maak de stukken grondig schoon alvorens ze te lassen.
» Diameter van de elektrode te groot.
» Gebruik een elektrode met een kleinere diameter.
» Onjuiste voorbereiding van de werkstukken.
» Vergroot de lasopening.
» Wijze van lassen niet correct.
» Verminder de afstand tussen de elektrode en het werkstuk.
» Beweeg regelmatig tijdens het lassen.
Insluiten van de wolfram
Vraag
Oplossing
» Las parameters niet correct.
» Verlaag de lasstroom.
» Gebruik een elektrode met grotere diameter.
» Elektrode niet correct.
» Gebruik altijd kwaliteitsproducten en materialen.
» Elektrode goed slijpen.
» Wijze van lassen niet correct.
» Contact tussen elektrode en lasbad vermijden.
Blazen
Vraag
» Onvoldoende bescherm gas.
Oplossing
» Pas de gasstroom aan.
» Controleer of de gasverdeler en het gasmondstuk in goede staat zijn.
Plakken
Vraag
Oplossing
» De booglente niet correct.
» Vergroot de afstand tussen de elektrode en het werkstuk.
» Verhoog het las voltage.
» Las parameters niet correct.
» Verhoog de las stroom.
» Verhoog het las voltage.
356
MEEST VOORKOMENDE VRAGEN EN OPLOSSINGEN
» Wijze van lassen niet correct.
» Toorts schuiner houden.
» Te lassen werkstukken zijn te groot.
» Verhoog de las stroom.
» Lasboog niet regelmatig.
» Verhoog de inductie waarde.
» Gebruik een hogere inductie aansluiting.
Inkartelingen
Vraag
Oplossing
» Las parameters niet correct.
» Verlaag de lasstroom.
» Gebruik een elektrode met een kleinere diameter.
» De booglente niet correct.
» Verminder de afstand tussen de elektrode en het werkstuk.
» Verminder het voltage om te lassen.
» Wijze van lassen niet correct.
» Verlaag de laterale oscillatiesnelheid bij het vullen.
» Voortgangsnelheid lassen verlagen.
» Onvoldoende bescherm gas.
» Gebruik voor het lassen materiaal geschikt gas.
Oxidatie
Vraag
Oplossing
» Onvoldoende bescherm gas.
» Pas de gasstroom aan.
» Controleer of de gasverdeler en het gasmondstuk in goede staat
zijn.
Poreusheid
Vraag
Oplossing
» Smeer, lak, roest of stof op het las werkstuk.
» Maak de stukken grondig schoon alvorens ze te lassen.
» Smeer, lak, roest of stof op het lasmateriaal.
» Gebruik altijd kwaliteitsproducten en materialen.
» Houdt het lasmateriaal altijd in perfecte staat.
» Vocht in het lasmateriaal.
» Gebruik altijd kwaliteitsproducten en materialen.
» Houdt het lasmateriaal altijd in perfecte staat.
» De booglente niet correct.
» Verminder de afstand tussen de elektrode en het werkstuk.
» Verminder het voltage om te lassen.
» Aanwezigheid van vocht in het gas.
» Gebruik altijd kwaliteitsproducten en materialen.
» Controleer of de gastoevoer in goede staat is.
» Onvoldoende bescherm gas.
» Pas de gasstroom aan.
» Controleer of de gasverdeler en het gasmondstuk in goede staat
zijn.
» Het lasbad stolt te snel.
» Voortgangsnelheid lassen verlagen.
» Verwarm de te lassen delen voor.
» Verhoog de las stroom.
Warmte scheuren
Vraag
Oplossing
» Las parameters niet correct.
» Verlaag de lasstroom.
» Gebruik een elektrode met een kleinere diameter.
» Smeer, lak, roest of stof op het las werkstuk.
» Maak de stukken grondig schoon alvorens ze te lassen.
» Smeer, lak, roest of stof op het lasmateriaal.
» Gebruik altijd kwaliteitsproducten en materialen.
» Houdt het lasmateriaal altijd in perfecte staat.
» Wijze van lassen niet correct.
» Volg de juiste werkmethode voor het betreffende las werk.
» Werkstukken met verschillende eigenschappen.
» Eerst bufferlaag aanbrengen.
Koude scheuren
Vraag
Oplossing
» Vocht in het lasmateriaal.
» Gebruik altijd kwaliteitsproducten en materialen.
» Houdt het lasmateriaal altijd in perfecte staat.
» Speciale meetkundige vorm van het te lassen
werkstuk.
» Verwarm de te lassen delen voor.
» Het werkstuk naverwarmen.
» Volg de juiste werkmethode voor het betreffende las werk.
357
NL
ALGEMENE INFORMATIE OVER LASSEN
9. ALGEMENE INFORMATIE OVER LASSEN
9.1 Handleiding lassen met beklede elektroden (MMA)
Voorbereiden van de lasnaden
2PJRHGODVUHVXOWDDWWHEHKDOHQDGYLVHUHQZLMXDOWLMGWHZHUNHQPHWVFKRQHPDWHULDOHQ]RQGHUR[LGDWLHURHVWRIDQGHUH
YHURQWUHLQLJLQJHQ
Keuze van de elektrode
'HGLDPHWHUYDQGHHOHNWURGHGLHXPRHWJHEUXLNHQKDQJWDIYDQGHGLNWHYDQKHWPDWHULDDOYDQGHSRVLWLHKHWW\SHYDQGH
ODVQDDGHQKHWW\SHYRRUEHUHLGLQJYDQKHWZHUNVWXN(OHNWURGHPHWHHQJURWHGLDPHWHUKHEEHQYDQ]HOIVSUHNHQG]HHUKRJH
ODVVWURRPQRGLJPHWDOVJHYROJJURWHZDUPWHWRHYRHUWLMGHQVKHWODVSURFHV
Type bekleding
Eigenschappen
Gebruik
5XWLHO
HHQYRXGLJLQJHEUXLN
LQDOOHSRVLWLHV
Acid
9OXJJHVPHOWLQJ
YODN
Basisch
0HFKDQLVFKHHLJHQVFKDSSHQ
LQDOOHSRVLWLHV
Keuze van de lasstroom
+HWEHUHLNYDQGHODVVWURRPYDQHHQEHSDDOGHHOHNWURGHVWDDWYHUPHOGRSGHYHUSDNNLQJ
Starten en aanhouden van de boog
'HODVERRJZRUGWJHVWDUWGRRUPHWSXQWYDQGHHOHNWURGHKHWZHUNVWXNGDWPHWHHQDDUGHNDEHODDQJHVORWHQLVDDQWHWLNNHQ
$OVGHERRJHHQPDDOLVJHVWDUWWUHNWXGHHOHNWURGHVQHOWHUXJWRWGHQRUPDOHODVDIVWDQG0HHVWDOZRUGWRPGHERRJVQHOOHUWH
ODWHQDDQVODDQHHQVWURRPVWRRW +RW6WDUW JHJHYHQGLHGHSXQWYDQGHHOHNWURGHVQHO]DOYHUZDUPHQ:DQQHHUGHERRJ
HHQPDDOJHYRUPGLVEHJLQWKHWPLGGHOVWHGHHOYDQGHHOHNWURGHWHVPHOWHQZDDUGRRUNOHLQHGUXSSHOVRQWVWDDQGLHKHWODVEDG
YRUPHQRSKHWZHUNVWXN+HWEXLWHQVWHYDQGHHOHNWURGHGHEHNOHGLQJZRUGWRQWERQGHQHQKHWJDVGDWGDDUELMYULMNRPWGLHQW
DOV EHVFKHUPLQJ YRRU GH ODV ZDDUGRRU GH JRHGH NZDOLWHLW YDQ GH ODV ZRUGW JHZDDUERUJG 2P WH YRRUNRPHQ GDW RS KHW
JHVPROWHQPDWHULDDOGHODVYODPGRRȎGRRUNRUWVOXLWLQJHQGHHOHNWURGHDDQKHWODVEDGSODNWZRUGWGHODVVWURRPWLMGHOLMN
YHUKRRJG $UF)RUFH :DQQHHUGHHOHNWURGHDDQKHWZHUNVWXNSODNWNXQWXKHWEHVWHGHNRUWVOXLWVWURRPWRWPLQLPDOHVWHUNWH
EHSHUNHQ DQWLVWLFNLQJ Het lassen
'H ODVSRVLWLH YDULHHUW DIKDQNHOLMN YDQ KHW DDQWDO
GRRUJDQJHQJHZRRQOLMNZRUGWGHODVQDDGJHYRUPG
GRRUGHHOHNWURGHKHHQHQZHHUWHEHZHJHQRS]RǰQ
PDQLHU GDW HU JHHQ RSKRSLQJ YDQ PDWHULDDO LQ KHW
midden ontstaat.
NL
Verwijderen van de slakken
%LMKHWODVVHQPHWEHNOHGHHOHNWURGHQPRHWHQQDLHGHUHODVGRRUJDQJGHVODNNHQZRUGHQYHUZLMGHUG8NXQWGHVODNYHUZLMGHUHQ
PHWHHQNOHLQHKDPHURILQGLHQEURNNHOLJPHWHHQERUVWHO
9.2 TIG-Lassen met ononderbroken vlamboog
Beschrijving
+HW SULQFLSH YDQ KHW 7LJ 7XQJVWHQ ,QHUW *DV ODVVHQ LV JHEDVHHUG RS HHQ HOHNWULVFKH ERRJ GLH RQWVWDDW WXVVHQ HHQ QLHW
YHUEUXLNEDUHHOHNWURGH ]XLYHUZROIUDDP WXQJVWHQ RIHHQOHJHULQJPHWHHQVPHOȐHPSHUDWXXUYDQRQJHYHHUr& HQKHW
ZHUNVWXNHHQHGHOJDV DUJRQ EHVFKHUPWKHWVPHOWEDGWHJHQR[LGHUHQ2PJHYDDUOLMNHZROIUDDPLQVOXLWLQJHQLQGHODVQDDG
PRHWGHHOHNWURGHQRRLWLQDDQUDNLQJNRPHQPHWKHWZHUNVWXNGDDURPZRUGWHUGRRUPLGGHOYDQHHQ+)VWURRPEURQYRRU
RQWODGLQJJH]RUJGZDDUGRRUGHHOHNWULVFKHERRJRSDIVWDQGRQWVWRNHQNDQZRUGHQ'HHOHNWULVFKHYRQN]RUJWHUGXVYRRUGDW
GHERRJRQWVWDDW]RQGHUHQLJFRQWDFWWXVVHQGHHOHNWURGHHQKHWZHUNVWXN(ULVQRJHHQVWDUWPRJHOLMNKHLGPHWEHSHUNWH
ZROIUDDPRSQDPHGHOLȎVWDUWKLHUYRRULVJHHQKRRJIUHTXHQWQRGLJPDDUVOHFKWVHHQNRUWHVWURRPVWRRWRSODJHVQHOKHLG
WXVVHQGHHOHNWURGHHQKHWZHUNVWXN$OVGHHOHNWURGHZRUGWRSJHWLOGRQWVWDDWGHERRJHQGHVWURRPZRUGWRSJHYRHUGWRWGH
MXLVWHZDDUGHRPWHODVVHQ2PGHNZDOLWHLWYDQGHODVUXSVWHYHUKRJHQLVKHWEHODQJULMNGHGDOLQJYDQGHVWURRPWHFRQWUROHUHQ
HQKHWJDVQDKHWGRYHQQRJHQLJHVHFRQGHQGRRUWHODWHQVWURPHQLQKHWODVEDG,QYHHOZHUNRPVWDQGLJKHGHQLVKHWQXȐLJDOV
HUELMKHWZHUNYDQWZHHODVVWURPHQJHEUXLNJHPDDNWNDQZRUGHQHQRPHHQYRXGLJYDQGHHQHQDDUGHDQGHUHWHNXQQHQ
RPVFKDNHOHQ %,/(9(/ 358
ALGEMENE INFORMATIE OVER LASSEN
Polariteit van de las
D.C.S.P.(Direct Current Straight Polarity)
'LWLVGHPHHVWJHEUXLNWHSRODULWHLW'H]HODDWHHQPLQLPDDOYHUEUXLNWRHYDQGHHOHNWURGH RPGDWYDQGHZDUPWHZRUGWJHFRQFHQWUHHUGRSGHDQRGH ZHUNVWXN +LHUPHHNXQQHQVPDOOHHQGLHSHQODVVHQJHPDDNWZRUGHQPHWJURWHODVVQHOKHLGHQODJH
ZDUPWHWRHYRHU
D.C.S.P.-(Direct Current Reverse Polarity)
'H]HSRODULWHLWZRUGWJHEUXLNWELMKHWODVVHQYDQOHJHULQJHQGLHPHWHHQODDJR[LGDWLHZDDUYDQ
KHWVPHOWSXQWKRJHUOLJWGDQYDQKHWPHWDDO
+RJHODVVWURPHQ]LMQHFKWHUQLHWPRJHOLMNRPGDWGDDUGRRUGHHOHNWURGHELM]RQGHUKDUG]RX
VOLMWHQ
D.C.S.P. Pulseren (Direct Current Straight Polarity Pulsed)
'RRUKHWJHEUXLNYDQHHQSXOVHUHQGHJHOLMNVWURRPLVELMELM]RQGHUHZHUNRPVWDQGLJKHGHQHHQ
EHWHUHFRQWUROHYDQKHWODVEDGPRJHOLMN
+HW ODVEDG ZRUGW JHYRUPG GRRU GH SLHNSXOVHQ OS WHUZLMO GH EDVLVVWURRP OE GRRU ODDW
EUDQGHQ GLW PDDNW KHW ODVVHQ YDQ GXQQH ZHUNVWXNNHQ PHW PLQGHU YHUYRUPLQJHQ
JHPDNNHOLMNHUEHWHUHYRUPIDFWRUHQGXVPLQGHUULVLFRRSNHUYHQHQJDVLQVOXLWLQJHQ
1DDUPDWHGHIUHTXHQWLHVWLMJW 0) ZRUGWGHERRJVPDOOHUPHHUJHFRQFHQWUHHUGHQVWDELHOHU
HQGXVHHQQRJEHWHUHNZDOLWHLWODVELMKHWODVVHQYDQGXQQHZHUNVWXNNHQ
NL
TIG lassen van staal
'H7LJSURFHGXUHLVKHHOHIIHFWLHIYRRUKHWODVVHQYDQ]RZHONRROVWRIVWDDODOVJHOHJHHUGVWDDOYRRUGHHHUVWHSDVVDJHRYHUSLMSHQ
HYHQDOVELMODVVHQGLHHHQRSWLPDDOHVWKHWLVFKDVSHFWPRHWHQKHEEHQ+LHUYRRULVHHQGLUHFWHSRODULWHLWQRRG]DNHOLMN '&63 Voorbereiden van de lasnaden
+HWLVQRRG]DNHOLMNGHODVQDGHQ]RUJYXOGLJYRRUWHEHUHLGHQHQVFKRRQWHPDNHQ
Keuze en voorbereiding van de elektrode
+HWJHEUXLNYDQWKRULXPZROIUDDPHOHNWURGHQ WKRULXP
URRG JHNOHXUG RI DOV DOWHUQDWLHI FHULXP RI ODQWKDQXP
HOHNWURGHQPHWGHYROJHQGHGLDPHWHUV
Ø elektrode
Stroomgamma
1.0 mm
15÷75 A
1.6 mm
60÷150 A
2.4 mm
130÷240 A
'HHOHNWURGHPRHWJHVOHSHQZRUGHQ]RDOVDDQJHJHYHQLVLQKHUVFKHPD
Į°
Stroomgamma
30
0÷30 A
60÷90
30÷120 A
90÷120
120÷250 A
Toevoegmateriaal
'HODVVWDYHQPRHWHQGH]HOIGHHLJHQVFKDSSHQKHEEHQDOVKHWEDVLVPDWHULDDO
+HWJHEUXLNYDQVWURNHQGLHYDQKHWEDVLVPDWHULDDODINRPVWLJ]LMQLVDIWHUDGHQRPGDWGH]HDOOHUOHLRQ]XLYHUKHGHQNXQQHQ
EHYDȐHQGLHHHQQHJDWLHIHIIHFWNXQQHQKHEEHQRSGHODVNZDOLWHLW
359
ALGEMENE INFORMATIE OVER LASSEN
Beschermgas
+LHUYRRUZRUGWELMQDDOWLMG]XLYHUHDUJRQ JHEUXLNW
Lasstroom
Ø elektrode
Gasmondstuk n°
Gasmondstuk
Argon stroom
30 A
0÷30 mm
4/5
6/8.0 mm
OPLQ
60÷90 A
30÷120 mm
4/5/6
6.5/8.0/9.5 mm
OPLQ
90÷120 A
120÷250 mm
6/7
9.5/11.0 mm
OPLQ
TIG lassen van koper
7LJODVVHQLVHHQSURF«G«PHWJURWHZDUPWHFRQFHQWUDWLHKHWLVELM]RQGHUJHVFKLNWYRRUKHWODVVHQYDQPDWHULDOHQPHWKRJH
ZDUPWHJHOHLGLQJ]RDOVNRSHU
%LMKHW7,*ODVVHQYDQNRSHUYROJWXGH]HOIGHSURFHGXUHDOVYRRUKHW7,*ODVVHQYDQVWDDORIVSHFLILHNHLQVWUXFWLHV
9.3 Lassen met constante draadtoevoer (MIG/MAG)
Inleiding
(HQ0,*V\VWHHPEHVWDDWXLWHHQJHOLMNVWURRPVWURRPEURQHHQWRHYRHUHHQKHLGHHQGUDDGVSRHOHHQWRRUWVHQJDV
De stroom wordt op de boog overgebracht door middel
van een afsmeltende elektrode (draad met positieve
polariteit); in deze procedure wordt het gesmolten
metaal door een boog overgebracht op het te lassen
werkstuk.
'HVWURRPZRUGWRSGHERRJRYHUJHEUDFKWYLDGHVPHOWHOHNWURGH
GUDDGPHWSRVLWLHYHSRODULWHLW ,QGLWSURFHG«ZRUGWKHWJHVPROWHQPHWDDOYLDGHERRJRSKHWWH
ODVVHQZHUNVWXNRYHUJHEUDFKW
'HGUDDGWRHYRHULVQRGLJRPGHJHVPROWHQWRHYRHJGUDDGWLMGHQV
KHWODVVHQDDQWHYXOOHQ
Werkmethoden
NL
%LMKHW0LJODVVHQRQGHUEHVFKHUPHQGJDV]LMQWZHHRYHUGUDFKWVV\VWHPHQQRGLJGLHJHUDQJVFKLNWNXQQHQZRUGHQQDDUGH
PDQLHUZDDURSPHWDDOZRUGWRYHUJHEUDFKWYDQGHHOHNWURGHQDDUKHWZHUNVWXN
'HHHUVWHLVPHWKRGHLVDZ.2576/8,7%22*/$66(1Dz 6KRUW$UF HQKLHUELMNRPWGHHOHNWULFLWHLWGLUHFWLQDDQUDNLQJPHWKHW
ODVEDGZDDUGRRUHHQNRUWVOXLWLQJYHURRU]DDNWZRUGWZDDUELMGHGUDDGDOV]HNHULQJRSWUHHGWHQGHERRJRQGHUEURNHQZRUGW
9HUYROJHQVJDDWGHERRJZHHUEUDQGHQHQZRUGWGHF\FOXVKHUKDDOG
SHORT cyclus en SPRAY ARC lassen
I (A)
t (ms)
V (V)
(HQ DQGHUH PHWKRGH YRRU GH RYHUGUDFKW YDQ GH GUXSSHOV YLQGW
SODDWV ELM KHW ]RJHQDDPGH DZ6352(, %22*/$66(1Dz 6SUD\$UF +LHUELMNRPHQGHGUXSSHOVYDQGHHOHNWURGHORVHQNRPHQSDVODWHU
LQKHWVPHOWEDGWHUHFKW
t (ms)
A
B
360
ALGEMENE INFORMATIE OVER LASSEN
Las parameters
'H]LFKWEDDUKHLGYDQGHERRJYHUPLQGHUWGHQRRG]DDNYRRUGHODVVHURPGHUHJHOWDEHOOHQVWUHQJLQKHWRRJWHKRXGHQRPGDW
KLMKHWVPHOWEDGGLUHFWNDQFRQWUROHUHQ
• 'HVWURRPVSDQQLQJEH±QYORHGGLUHFWKHWRQWVWDDQYDQGHGUXSSHOPDDUGHDIPHWLQJYDQGHODVGUXSSHONDQYDUL­UHQDOQDDU
JHODQJKHWKDQGPDWLJEHZHJHQYDQGHWRRUWVRPYDULDEHOHDI]HȐLQJHQWHNULMJHQPHWFRQVWDQWHVWURRPVSDQQLQJ
• 'HVQHOKHLGYDQGHGUDDGWRHYRHULVLQYHUKRXGLQJPHWGHODVVWURRP
1DQ£VOHGXM¯F¯FKGYRXREU£]F¯FKMVRX]REUD]HQ\Y]WDK\PH]LMHGQRWOLY¿PLSDUDPHWU\VYDĶRY£Q¯
V (V)
I (A)
(m/min)
I (A)
'LDJUDPYRRUGHRSWLPDOHNHX]HYDQGHEHVWH
ZHUNRPVWDQGLJKHGHQ
9HUKRXGLQJWXVVHQGHVQHOKHLGYDQGHGUDDGWRHYRHUHQGH
VWURRPVWHUNWH VPHOWHLJHQVFKDS PHWEHWUHNNLQJWRWGH
draad diameter.
NL
361
ALGEMENE INFORMATIE OVER LASSEN
.HX]HWDEHOYRRUGHMXLVWHSDUDPHWHUVPHWEHWUHNNLQJWRWGHPHHVȐ\SLVFKHWRHSDVVLQJHQHQGHPHHVW
gebruikte draden
%RRJVSDQQLQJ
šPP
šPP
šPP
šPP
16V - 22V
6+257$5&
60 - 160 A
100 - 175 A
120 - 180 A
150 - 200 A
Geringe penetratie
voor dunne werkstukken
Goede controle van de
penetratie en de
smelting
Goede smelting
horizontaal en vertikaal
Niet gebruikt
24V - 28V
6(0,6+257$5&
2YHUJDQJV]RQH
150 - 250 A
200 - 300 A
250 - 350 A
300 - 400 A
Automatisch
Hoeklassen
Automatisch lassen met
hoge spanning
Automatisch neer
gaand lassen
Niet gebruikt
30V - 45V
635$<$5&
NL
150 - 250 A
200 - 350 A
300 - 500 A
500 - 750 A
Geringe penetratie bij
Afstelling op 200A
Automatisch lassen met
meervoudige
doorgangen
Goede penetratie bij
neergaand Lassen
Goede penetratie hoge
DI]HȏLQJRSGLNNHZHUN
stukken
Bruikbare gassoorten
+HW0,*0$*ODVVHQZRUGWYRRUQDPHOLMNJHNHQPHUNWGRRUKHWW\SHJDVGDWZRUGWJHEUXLNWHGHOJDVYRRUKHW0,*ODVVHQ
0HWDDO(GHO*DV HQDFWLHIYRRUKHW0$*ODVVHQ 0HWDDO$FWLHI*DV - Kooldioxide (CO2)
+HWJHEUXLNYDQ&22DOVEHVFKHUPJDV]RUJWYRRUJURWHSHQHWUDWLHVPHWKRJHYRRUWJDQJVQHOKHLGHQJRHGHPHFKDQLVFKH
HLJHQVFKDSSHQWHUZLMOGHNRVWHQODDJEOLMYHQ$QGHU]LMGVYRUPWKHWJHEUXLNYDQGLWJDVDDQ]LHQOLMNHSUREOHPHQWHQDDQ]LHQ
YDQGHXLWHLQGHOLMNHFKHPLVFKHVDPHQVWHOOLQJYDQGHODVQDGHQRPGDWHUJHPDNNHOLMNR[LGHUHQGHHOHPHQWHQYHUORUHQJDDQ
WHUZLMOWHJHOLMNHUWLMGKHWVPHOWEDGZRUGWYHUULMNWPHWNRROVWRI+HWODVVHQPHW]XLYHU&22JHHȎRRNDQGHUHSUREOHPHQ]RDOV
WHYHHOVSDȐHQHQGHYRUPLQJYDQSRUHXVKHLG
- Argon
'LWJDVZRUGWSXXUJHEUXLNWELMKHWODVVHQYDQOLFKWHOHJHULQJHQWHUZLMOELMKHWODVVHQYDQFKURRPQLNNHOURHVWYULMVWDDOGH
YRRUNHXUJHJHYHQZRUGWDDQKHWJHEUXLNYDQDUJRQPHWWRHYRHJLQJYDQ]XXUVWRIHQ&22LQKHWSHUFHQWDJHRPGDWGLW
ELMGUDDJWDDQGHVWDELOLWHLWYDQGHERRJHQGHYRUPLQJYDQGUXSSHOVEHYRUGHUG
- Helium
'LW JDV ZRUGW JHEUXLNW DOV DOWHUQDWLHI YRRU DUJRQ HQ ]RUJW YRRU JURWHUH SHQHWUDWLH RS GLN PDWHULDDO HQ JURWHUH
YRRUWJDQJVQHOKHLG
- Argon-Helium mengsel
=RUJWYRRUHHQPHHUVWDELHOHERRJWHQRS]LFKWHYDQ]XLYHUKHOLXPHQHHQJURWHUHSHQHWUDWLHHQKRJHUHVQHOKHLGWHQRS]LFKWH
YDQDUJRQ
- Argon-CO2 en Argon-CO2 -Zuurstif mengsel
'H]HPHQJVHOVZRUGHQJHEUXLNWELMKHWODVVHQYDQLM]HUKRXGHQGHPDWHULDOHQYRRUDOELM6KRUW$UFRPGDW]HGHZDUPWH
LQEUHQJYHUEHWHUHQ=HNXQQHQRRNZRUGHQJHEUXLNWELM6SUD\$UF
*HZRRQOLMNEHYDWKHWPHQJVHOHHQSHUFHQWDJH&22GDWYDULHHUGYDQWRWHQ22YDQRQJHYHHU
5DDGSOHHJKHWGHKDQGOHLGLQJYDQKHWV\VWHHP
362
TECHNISCHE KENMERKEN
10. TECHNISCHE KENMERKEN
Elektrische kenmerken
URANOS NX 4000 PME MONO
U.M.
1HWVSDQQLQJ8 +]
=PD[ #3&& 9HUWUDDJGHOLMQ]HNHULQJ
&DQEXVDDQVOXLWLQJ
0D[LPDDORSJHQRPHQYHUPRJHQ 00$
0D[LPDDORSJHQRPHQYHUPRJHQ 00$
0D[LPDDORSJHQRPHQYHUPRJHQ 7,*
0D[LPDDORSJHQRPHQYHUPRJHQ 7,*
0D[LPDDORSJHQRPHQYHUPRJHQ 0,*0$*
0D[LPDDORSJHQRPHQYHUPRJHQ 0,*0$*
2SJHQRPHQYHUPRJHQLQXLWJHVFKDNHOGHVWDQG
9HUPRJHQIDFWRU 3)
5HQGHPHQW w
Cos ij
0D[LPDDORSJHQRPHQVWURRP,PD[
2SJHQRPHQVWURRP,
,QVWHOEHUHLN
1XOODVWVSDQQLQJ8R
[ s
57
25
DIGITAAL
16.9
16.1
12.6
12.1
16.1
15.3
70
0.95
88
0.99
24.4
18.9
73
Vac
Pǧ
A
kVA
kW
kVA
kW
kVA
kW
W
%
A
A
A
Vdc
* Deze apparatuur voldoet aan de EN / IEC 61000-3-11 norm.
* Deze apparatuur voldoet aan de norm EN / IEC 61000-3-12 als de maximaal toelaatbare stroom impedantie met betrekking
tot de interface op het elektrische netwerk (bij een normale aansluiting) kleiner is dan of gelijk is aan de vastgestelde “Zmax”
waarde. Wanneer het wordt aangesloten op het normale netwerk met een laag voltage, is het de verantwoordelijkheid van de
installateur of de gebruiker van de apparatuur zich ervan te vergewissen, zonodig door de netwerkbeheerder te raadplegen,
dat de apparatuur mag worden aangesloten.
Gebruiksfactor
URANOS NX 4000 PME MONO
[
U.M.
*HEUXLNVIDFWRU00$ r&
; 400
A
; 360
A
400
A
; 400
A
; 360
A
400
A
; 400
A
; 360
A
400
A
*HEUXLNVIDFWRU00$ r&
; *HEUXLNVIDFWRU7,* r&
*HEUXLNVIDFWRU7,* r&
; *HEUXLNVIDFWRU0,*0$* r&
*HEUXLNVIDFWRU0,*0$* r&
; Fysieke eigenschappen
URANOS NX 4000 PME MONO
U.M.
,3%HYHLOLJLQJVJUDDG
IP23S
,VRODWLHNODVVH
H
$IPHWLQJHQ O[G[K
*HZLFKW
[[
mm
35.2
Kg
(1,(&$
(1$
&RQVWUXFWLHQRUPHQ
*HGHHOWHHOHNWULFLWHLWVNDEHO
[
/HQJWHYDQGHVWURRPWRHYRHUNDEHO
5
363
mm²
m
NL
TECHNISCHE KENMERKEN
Elektrische kenmerken
URANOS NX 4000 PME MULTI
U.M.
1HWVSDQQLQJ8 +]
[ s
[ s
Vac
=PD[ #3&& 57
57
Pǧ
9HUWUDDJGHOLMQ]HNHULQJ
45
25
A
&DQEXVDDQVOXLWLQJ
DIGITAAL
DIGITAAL
0D[LPDDORSJHQRPHQYHUPRJHQ 00$
17.4
16.9
kVA
0D[LPDDORSJHQRPHQYHUPRJHQ 00$
16.5
16.1
kW
0D[LPDDORSJHQRPHQYHUPRJHQ 7,*
13.0
12.6
kVA
0D[LPDDORSJHQRPHQYHUPRJHQ 7,*
12.4
12.1
kW
0D[LPDDORSJHQRPHQYHUPRJHQ 0,*0$*
16.5
16.1
kVA
0D[LPDDORSJHQRPHQYHUPRJHQ 0,*0$*
15.7
15.3
kW
W
2SJHQRPHQYHUPRJHQLQXLWJHVFKDNHOGHVWDQG
9HUPRJHQIDFWRU 3)
5HQGHPHQW w
70
70
0.95
0.95
87
88
%
Cos ij
0.99
0.99
0D[LPDDORSJHQRPHQVWURRP,PD[
43.7
24.4
A
2SJHQRPHQVWURRP,
33.8
18.9
A
73
73
,QVWHOEHUHLN
1XOODVWVSDQQLQJ8R
A
Vdc
* Deze apparatuur voldoet aan de EN / IEC 61000-3-11 norm.
* Deze apparatuur voldoet aan de norm EN / IEC 61000-3-12 als de maximaal toelaatbare stroom impedantie met betrekking
tot de interface op het elektrische netwerk (bij een normale aansluiting) kleiner is dan of gelijk is aan de vastgestelde “Zmax”
waarde. Wanneer het wordt aangesloten op het normale netwerk met een laag voltage, is het de verantwoordelijkheid van de
installateur of de gebruiker van de apparatuur zich ervan te vergewissen, zonodig door de netwerkbeheerder te raadplegen,
dat de apparatuur mag worden aangesloten.
Gebruiksfactor
URANOS NX 4000 PME MULTI
[
[
U.M.
; 400
400
A
; 360
360
A
400
400
A
; 400
400
A
; 360
360
A
400
400
A
; 400
400
A
; 360
360
A
400
400
A
*HEUXLNVIDFWRU00$ r&
NL
*HEUXLNVIDFWRU00$ r&
; *HEUXLNVIDFWRU7,* r&
*HEUXLNVIDFWRU7,* r&
; *HEUXLNVIDFWRU0,*0$* r&
*HEUXLNVIDFWRU0,*0$* r&
; Fysieke eigenschappen
URANOS NX 4000 PME MULTI
U.M.
,3%HYHLOLJLQJVJUDDG
IP23S
,VRODWLHNODVVH
H
$IPHWLQJHQ O[G[K
*HZLFKW
[[
mm
36.2
Kg
(1,(&$
(1$
&RQVWUXFWLHQRUPHQ
*HGHHOWHHOHNWULFLWHLWVNDEHO
[
/HQJWHYDQGHVWURRPWRHYRHUNDEHO
5
364
mm²
m
TECHNISCHE KENMERKEN
Elektrische kenmerken
URANOS NX 5000 PME MONO
U.M.
1HWVSDQQLQJ8 +]
=PD[ #3&& 9HUWUDDJGHOLMQ]HNHULQJ
&DQEXVDDQVOXLWLQJ
0D[LPDDORSJHQRPHQYHUPRJHQ 00$
0D[LPDDORSJHQRPHQYHUPRJHQ 00$
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0D[LPDDORSJHQRPHQYHUPRJHQ 7,*
0D[LPDDORSJHQRPHQYHUPRJHQ 0,*0$*
0D[LPDDORSJHQRPHQYHUPRJHQ 0,*0$*
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9HUPRJHQIDFWRU 3)
5HQGHPHQW w
Cos ij
0D[LPDDORSJHQRPHQVWURRP,PD[
2SJHQRPHQVWURRP,
,QVWHOEHUHLN
1XOODVWVSDQQLQJ8R
[ s
49
30
DIGITAAL
23.6
22.5
18.2
17.4
22.9
21.9
67
0.95
88
0.99
33
23.9
73
Vac
Pǧ
A
kVA
kW
kVA
kW
kVA
kW
W
%
A
A
A
Vdc
* Deze apparatuur voldoet aan de EN / IEC 61000-3-11 norm.
* Deze apparatuur voldoet aan de norm EN / IEC 61000-3-12 als de maximaal toelaatbare stroom impedantie met betrekking
tot de interface op het elektrische netwerk (bij een normale aansluiting) kleiner is dan of gelijk is aan de vastgestelde “Zmax”
waarde. Wanneer het wordt aangesloten op het normale netwerk met een laag voltage, is het de verantwoordelijkheid van de
installateur of de gebruiker van de apparatuur zich ervan te vergewissen, zonodig door de netwerkbeheerder te raadplegen,
dat de apparatuur mag worden aangesloten.
Gebruiksfactor
URANOS NX 5000 PME MONO
[
*HEUXLNVIDFWRU00$ r&
; ; ; *HEUXLNVIDFWRU00$ r&
; ; *HEUXLNVIDFWRU7,* r&
; ; ; *HEUXLNVIDFWRU7,* r&
; ; *HEUXLNVIDFWRU0,*0$* r&
; ; ; *HEUXLNVIDFWRU0,*0$* r&
; ; U.M.
500
470
420
A
A
A
500
470
A
A
500
470
420
A
A
A
500
470
A
A
500
470
420
A
A
A
500
470
A
A
Fysieke eigenschappen
URANOS NX 5000 PME MONO
U.M.
,3%HYHLOLJLQJVJUDDG
,VRODWLHNODVVH
$IPHWLQJHQ O[G[K
*HZLFKW
IP23S
H
[[
37.0
(1,(&$
(1$
[
5
&RQVWUXFWLHQRUPHQ
*HGHHOWHHOHNWULFLWHLWVNDEHO
/HQJWHYDQGHVWURRPWRHYRHUNDEHO
365
mm
Kg
mm²
m
NL
TECHNISCHE KENMERKEN
Elektrische kenmerken
URANOS NX 5000 PME MULTI
U.M.
1HWVSDQQLQJ8 +]
=PD[ #3&& 9HUWUDDJGHOLMQ]HNHULQJ
&DQEXVDDQVOXLWLQJ
0D[LPDDORSJHQRPHQYHUPRJHQ 00$
0D[LPDDORSJHQRPHQYHUPRJHQ 00$
0D[LPDDORSJHQRPHQYHUPRJHQ 7,*
0D[LPDDORSJHQRPHQYHUPRJHQ 7,*
0D[LPDDORSJHQRPHQYHUPRJHQ 0,*0$*
0D[LPDDORSJHQRPHQYHUPRJHQ 0,*0$*
2SJHQRPHQYHUPRJHQLQXLWJHVFKDNHOGHVWDQG
9HUPRJHQIDFWRU 3)
5HQGHPHQW w
Cos ij
0D[LPDDORSJHQRPHQVWURRP,PD[
2SJHQRPHQVWURRP,
,QVWHOEHUHLN
1XOODVWVSDQQLQJ8R
[ s
16.9
63
DIGITAAL
24.5
23.3
18.9
18.0
23.9
22.7
67
0.95
87
0.99
60.3
42.4
73
[ s
49
30
DIGITAAL
23.6
22.5
18.2
17.4
22.9
21.9
67
0.95
88
0.99
33
23.9
73
Vac
Pǧ
A
kVA
kW
kVA
kW
kVA
kW
W
%
A
A
A
Vdc
* Deze apparatuur voldoet aan de EN / IEC 61000-3-11 norm.
* Deze apparatuur voldoet aan de norm EN / IEC 61000-3-12 als de maximaal toelaatbare stroom impedantie met
betrekking tot de interface op het elektrische netwerk (bij een normale aansluiting) kleiner is dan of gelijk is aan de
vastgestelde “Zmax” waarde. Wanneer het wordt aangesloten op het normale netwerk met een laag voltage, is het de
verantwoordelijkheid van de installateur of de gebruiker van de apparatuur zich ervan te vergewissen, zonodig door de
netwerkbeheerder te raadplegen, dat de apparatuur mag worden aangesloten.
Gebruiksfactor
URANOS NX 5000 PME MULTI
NL
*HEUXLNVIDFWRU00$ r&
; ; ; *HEUXLNVIDFWRU00$ r&
; ; ; *HEUXLNVIDFWRU7,* r&
; ; ; *HEUXLNVIDFWRU7,* r&
; ; *HEUXLNVIDFWRU0,*0$* r&
; ; ; *HEUXLNVIDFWRU0,*0$* r&
; ; [
[
500
470
420
500
470
420
A
A
A
500
460
500
470
A
A
A
500
470
420
500
470
420
A
A
A
500
470
500
470
A
A
500
470
420
500
470
420
A
A
A
500
460
500
470
A
A
Fysieke eigenschappen
URANOS NX 5000 PME MULTI
U.M.
U.M.
,3%HYHLOLJLQJVJUDDG
,VRODWLHNODVVH
$IPHWLQJHQ O[G[K
*HZLFKW
IP23S
H
[[
39.5
(1,(&$
(1$
[
5
&RQVWUXFWLHQRUPHQ
*HGHHOWHHOHNWULFLWHLWVNDEHO
/HQJWHYDQGHVWURRPWRHYRHUNDEHO
366
mm
Kg
mm²
m
TECHNISCHE KENMERKEN
11. TECHNISCHE GEGEVENS
NL
367
TECHNISCHE KENMERKEN
12. BETEKENIS GEGEVENSPLAATJE
5
1
3
7
9
8
10
7
9
8
10
18
6
12
13
14
12
13
14
19
23
11
15
15A
15B
15
15A
15B
11
20
2
4
16
16A
16B
17
17A
17B
16
16A
16B
17
17A
17B
21
22
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8.&$
NL
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$
$
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%
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HHQRPJHYLQJPHWYHUKRRJGULVLFRRSHOHNWULVFKHVFKRNNHQ
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%HVFKHUPLQJVJUDDG
1RPLQDOHSLHNVSDQQLQJ
368
SVENSKA
EU-FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
Byggaren
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
I¸UNODUDUXQGHUHQVDPDQVYDUDȐI¸OMDQGHSURGXNW
URANOS NX 4000 PME
55.03.067
55.03.065
55.03.068
55.03.069
55.03.064
55.03.071
55.03.072
55.03.063
URANOS NX 5000 PME
¸YHUHQVVW¦PPHUPHGGLUHNWLYHQ(8
2014/35/EU
2014/30/EU
2011/65/EU
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
RoHS DIRECTIVE
RFKDȐI¸OMDQGHKDUPRQLVHUDGHVWDQGDUGHUKDUWLOO¦PSDWV
EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
'RNXPHQWDWLRQHQ VRP LQW\JDU ¸YHUHQVVW¦PPHOVH PHG GLUHNWLYHQ NRPPHU DȐ ILQQDV WLOOJ¦QJOLJ I¸U
LQVSHNWLRQHUKRVRYDQQ¦PQGDWLOOYHUNDUH
,QJUHSSHOOHUPRGLILHULQJDUXWDQWLOOVW§QGDY%¸KOHU:HOGLQJ6HOFR6UOPHGI¸UDȐGHQQDI¸UV¦NUDQLQWH
O¦QJUH¦UJLOWLJ
2QDUDGL7RPEROR
voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
369
SV
INNEHÅLLSFÖRTECKNING
1. VARNING.........................................................................................................................................371
'ULȍVPLOM¸ ....................................................................................................................................................................... 371
1.2 Personligt skydd och skydd för tredje man..........................................................................................................371
1.3 Skydd mot rök och gas .............................................................................................................................................. 372
1.4 Skydd mot bränder/explosioner.............................................................................................................................372
1.5 Försiktighetsåtgärder vid användning av gasbehållare .................................................................................373
1.6 Skydd mot elektriska urladdningar ........................................................................................................................373
1.7 Elektromagnetiska fält och störningar ..................................................................................................................373
1.8 IP-skyddsgrad ............................................................................................................................................................... 374
1.9 Jååtmekåitlus ............................................................................................................................................................... 374
2. INSTALLATION ................................................................................................................................374
/\ȍQLQJWUDQVSRUWRFKORVVQLQJ ..............................................................................................................................374
2.2 Aggregatets placering............................................................................................................................................... 375
2.3 Inkoppling...................................................................................................................................................................... 375
,J§QJV¦ȏQLQJ ............................................................................................................................................................... 375
3. BESKRIVNING AV AGGREGATET ...................................................................................................378
3.1
3.2
3.3
3.4
3.5
Bakre kontrollpanel..................................................................................................................................................... 378
Bakre kontrollpanel..................................................................................................................................................... 378
Kopplingstavla ............................................................................................................................................................. 379
Främre kontrollpanel URANOS NX 4000/5000 PME (LCD 3.5”).................................................................... 379
Främre kontrollpanel URANOS NX 4000/5000 PME........................................................................................ 380
4. ANVÄNDNING AV UTRUSTNINGEN .............................................................................................380
,J§QJV¦ȏQLQJVVN¦UPHQ ............................................................................................................................................. 380
4.2 Testskärm ....................................................................................................................................................................... 380
4.3 Huvudskärmen ............................................................................................................................................................. 381
4.4 Huvudskärmbild för MMA-process ........................................................................................................................381
5. SETUP...............................................................................................................................................388
5.1 Set-up och ställa in parametrar ..............................................................................................................................388
5.2 Särskilda procedurer för användning av parametrar ...................................................................................... 397
6. UNDERHÅLL ...................................................................................................................................402
6.1 Periodiska kontroller av generatorn.......................................................................................................................402
2GSRZLHG]LDOQRĸč ...................................................................................................................................................... 402
SV
7. LARMKODER...................................................................................................................................402
8. FELSÖKNING OCH TIPS.................................................................................................................404
9. TEORETISKA PRINCIPER FÖR SVETSNING...................................................................................408
9.1 Svetsning med belagd elektrod (MMA) ................................................................................................................408
9.2 TIG-Svetsning (kontinuerlig båge) ...........................................................................................................................408
9.3 Svetsning med kontinuerlig tråd (MIG/MAG) ......................................................................................................410
10.
11.
12.
13.
14.
TEKNISKA DATA............................................................................................................................413
MÄRKPLÅT ....................................................................................................................................417
MÄRKPLÅTENS INNEBÖRD.........................................................................................................418
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KONTAKTDON.............................................................................................................................635
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1. VARNING
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EN
IEC
Aggregatet ska användas i omgivningar med temperatur på mellan -10 °C och +40 °C (mellan +14 °F och +104 °F).
Aggregatet ska transporteras och förvaras i omgivningar med temperatur på mellan -25 °C och +55 °C (mellan -13
°F och +131 °F).
Miljön ska vara fri från damm, syror, gaser och andra frätande ämnen.
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1.3 Skydd mot rök och gas
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1.5 Försiktighetsåtgärder vid användning av gasbehållare
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1.7.2 Installation, drift och omgivningsbedömning
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1.7.3 Krav på nätanslutningen
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Skärmbild för val av synergi Typ av material/Typ av gas
4
5
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385
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Svetsprogram
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0.8 mm
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Program (JOB)
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Programmet sparat
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Hämtning av program
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Radering av program
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5.1 Set-up och ställa in parametrar
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Att stänga set-up
SV
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5.1.1 Set-upparametrar (MMA)
Spara och stäng
0
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3
Hot start
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Basisk elektrode
Cellulose elektrode
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Standard
0LQLPXP
0D[LPXP
Standard
0/af
0/af
CrNi-elektrode
Aluminium elektrode
0LQLPXP
0D[LPXP
Standard
0LQLPXP
0D[LPXP
Standard
0/af
0/af
388
SETUP
Gjutjärn elektrode
7
8
0LQLPXP
0D[LPXP
Standard
0/af
Svetsström
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0LQLPXP
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Standard
3A
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Arc force
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Basisk elektrode
Cellulose elektrode
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Standard
0LQLPXP
0D[LPXP
Standard
0/af
0/af
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Aluminium elektrode
0LQLPXP
0D[LPXP
Standard
0LQLPXP
0D[LPXP
Standard
0/af
0/af
0LQLPXP
0D[LPXP
Standard
0/af
Gjutjärn elektrode
204
Dynamic power control (DPC)
312
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Konstantström
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1÷20
Minskande gradientkontroll
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Basisk elektrode
399
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99.9 V
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99.9 V
70.0 V
Skärningshastighet
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1 cm/min
200 cm/min
15 cm/min
389
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SETUP
500
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601
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Maskininställning
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Standard
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10
10
Inställningssteg
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Standard
1
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602
Extern parameter CH1, CH2, CH3, CH4
705
Kalibrering av kretsmotstånd
751
Strömstyrka
752
Spänning
768
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Standard
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5.1.2 Lista över inställda parametrar (TIG)
Spara och stäng
0
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390
SETUP
1
Återställning
7
Svetsström
399
500
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0LQLPXP
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Standard
3A
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Skärningshastighet
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1 cm/min
200 cm/min
10 cm/min
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Lock/unlock
552
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601
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0LQLPXP
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Standard
0/af
10
10
Inställningssteg
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Standard
1
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1
602
Extern parameter CH1, CH2, CH3, CH4
705
Kalibrering av kretsmotstånd
751
Strömstyrka
752
Spänning
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391
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SETUP
755
Avläsning av gasflödet (WFR)
764
Kylmedelsflöde
765
Avläsning kylmedelstemperatur
768
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801
Säkerhetsgränser
851
Aktivering av Plasmasvetsning
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5.1.3 Lista över inställda parametrar (MIG/MAG)
Spara och stäng
0
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1
Återställning
2
Synergi
SV
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HOOHUV\QHUJLVND
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Pulsad MIG/MAG:
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0,*SURFHVVHQJHQRPDWVW¦OODLQYLONHQW\SDYPDWHULDOVRPVNDVYHWVDV
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3
4
Trådhastighet
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0LQLPXP
0D[LPXP
Standard
0.5 m/min
22.0 m/min
Ström
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0LQLPXP
0D[LPXP
3A
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392
SETUP
5
Ämnestjocklek
6
Hörnfog "a"
7
Spänning - båglängd
10
11
12
15
16
19
20
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Manuell svetsning
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Standard
5.0 V
55.5 V
5.0 V
För-gas
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Standard
0/af
99.9 s
0.1 s
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0LQLPXP
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Standard
Motorramp
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Standard
0/af
1.0 s
0/af
Burn back
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Standard
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99.9 s
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Duty cycle (dubbelpulsad)
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Standard
Dubbelpuls
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0LQLPXP
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Standard
s
0LQLPXP
0D[LPXP
Standard
0.5 m/min
22 m/min
2.5 m/min
393
SV
SETUP
21
22
23
24
Pulsfrekvens (dubbelpulsad)
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Standard
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+]
Sekundärspänning (dubbelpulsad)
0HGJHULQVW¦OOQLQJDYVS¦QQLQJHQI¸UVHNXQG¦USXOVHUQD
'HWJ§UDȐI§HQVWDELODUHE§JHXQGHUGHROLNDIDVHUQDLSXOVF\NHOQ
0LQLPXP
0D[LPXP
Standard
V\Q
Pulsramper (dubbelpulsad)
,QVW¦OOQLQJDYVWHJULQJVHOOHUPLQVNQLQJVWLGXQGHUSXOVGULȎ
0LQLPXP
0D[LPXP
Standard
Bilevel (4T - crater filler)
)¸ULQVW¦OOQLQJDYVHNXQG¦UWU§GPDWQLQJVKDVWLJKHWYLGELOHYHOVYHWVQLQJ
2PPDQWU\FNHUS§NQDSSHQRFKVQDEEWVO¦SSHUGHQLJHQ¸YHUJ§UVWU¸PPHQWLOODZ
7U\FNS§NQDSSHQRFKVO¦SSGHQJHQDVWI¸UDȐJ§WLOOEDNDWLOODZ
25
26
SV
27
28
30
0LQLPXP
0D[LPXP
Standard
0/af
Dz
DzRFKYLFHYHUVDI¸U
Startstöt
0HGJHULQVW¦OOQLQJDYWU§GPDWQLQJVKDVWLJKHWHQXQGHUGHQI¸UVWDVYHWVIDVHQPHGDZNUDWHUI\OOQLQJDz
(QHUJLWLOOI¸UVHOQWLOODUEHWVVW\FNHWNDQ¸NDVQ¦UPDWHULDOHWIRUȏDUDQGH¦UNDOOWRFKEHK¸YHUPHUVWU¸PI¸UDȐVP¦OWD
LM¦PQWDNW
0LQLPXP
0D[LPXP
Standard
Crater filler
0HGJHULQVW¦OOQLQJDYWU§GPDWQLQJVKDVWLJKHWHQXQGHUGHQDYVOXWDQGHVYHWVIDVHQPHGDZNUDWHUI\OOQLQJDz
6WU¸PPHQNDQUHGXFHUDVXQGHUGHQIDVQ¦UPDWHULDOHW¦UNUDȎLJWXSSKHȐDWYLONHWPLQVNDUULVNHQI¸UR¸QVNDGH
deformationer.
0LQLPXP
0D[LPXP
Standard
Första stegringstid
0HGJHULQVW¦OOQLQJDYI¸UVWDVWHJULQJVWLG
0HGJHUDXWRPDWLVHULQJDYNUDWHUI\OOQLQJVIXQNWLRQHQ
0LQLPXP
0D[LPXP
Standard
0.1 s
99.9 s
0/af
Kraterfyllningstid
0HGJHULQVW¦OOQLQJDYNUDWHUI\OOQLQJVWLG
0HGJHUDXWRPDWLVHULQJDYNUDWHUI\OOQLQJVIXQNWLRQHQ
0LQLPXP
0D[LPXP
Standard
0.1 s
99.9 s
0/af
Punktsvetsning
*¸UDȐGXNDQDNWLYHUDSXQNWVYHWVQLQJVSURFHVVHQRFKEHVW¦PPDVYHWVQLQJVWLGHQ
0LQLPXP
0D[LPXP
Standard
0.1 s
99.9 s
0/af
394
SETUP
31
32
33
34
35
202
Punktsvetsning med pauser
)¸ULQNRSSOLQJDYSXQNWVYHWVQLQJPHGSDXVHURFKLQVW¦OOQLQJDYSDXVWLGHQPHOODQVYHWVQLQJDUQD
0LQLPXP
0D[LPXP
Standard
0.1 s
99.9 s
0/af
Sekundärspänning (Bilevel MIG)
0HGJHULQVW¦OOQLQJDYVS¦QQLQJHQI¸UVHNXQG¦USXOVHUQD
'HWJ§UDȐI§HQVWDELODUHE§JHXQGHUGHROLNDIDVHUQDLSXOVF\NHOQ
0LQLPXP
0D[LPXP
Standard
V\Q
Sekundärinduktans (Bilevel MIG)
0HGJHULQVW¦OOQLQJDYLQGXNWDQVI¸UVHNXQG¦USXOVHUQD
%§JHQNDQS§V§V¦ȐJ¸UDVVQDEEDUHHOOHUO§QJVDPPDUHI¸UDȐNRPSHQVHUDI¸UVYHWVDUHQVU¸UHOVHURFKI¸UGHQ
QDWXUOLJDLQVWDELOLWHWHQLVYHWVI¸UORSSHW
/§JLQGXNWDQV UHDNWLYE§JH PHUVW¦QN +¸JLQGXNWDQV PLQGUHUHDNWLYE§JH PLQGUHVW¦QN 0LQLPXP
0D[LPXP
Standard
V\Q
Initial ökningsramp
$QY¦QGVI¸UDȐVW¦OODLQHQJUDGYLV¸YHUJ§QJIU§QGHQLQLWLDODWU§GKDVWLJKHWHQWLOOVYHWVQLQJVKDVWLJKHWHQ
0LQLPXP
0D[LPXP
Standard
0s
10 s
0/af
Kraterfyllningsramp
$QY¦QGVI¸UDȐVW¦OODLQHQJUDGYLV¸YHUJ§QJIU§QVYHWVQLQJVKDVWLJKHWHQWLOONUDWHUI\OOQLQJVKDVWLJKHWHQ
0LQLPXP
0D[LPXP
Standard
0s
10 s
0/af
Induktans
0HGJHUHOHNWURQLVNLQVW¦OOQLQJDYVYHWVNUHWVHQVVHULHLQGXNWDQV
%§JHQNDQS§V§V¦ȐJ¸UDVVQDEEDUHHOOHUO§QJVDPPDUHI¸UDȐNRPSHQVHUDI¸UVYHWVDUHQVU¸UHOVHURFKI¸UGHQ
QDWXUOLJDLQVWDELOLWHWHQLVYHWVI¸UORSSHW
/§JLQGXNWDQV UHDNWLYE§JH PHUVW¦QN +¸JLQGXNWDQV PLQGUHUHDNWLYE§JH PLQGUHVW¦QN 0LQLPXP
0D[LPXP
Standard
V\Q
331
Kompenserad medelspänning
399
Skärningshastighet
SV
0HGJHULQVW¦OOQLQJDYVYHWVVS¦QQLQJ
0HGJHULQVW¦OOQLQJDYVYHWVQLQJVKDVWLJKHW
'HIDXOWFPPLQUHIHUHQVKDVWLJKHWI¸UPDQXHOOVYHWVQLQJ
6\Q6LQHUJLFY¦UGH
0LQLPXP
0D[LPXP
Standard
V\QPLQ
V\QPD[
35 cm/min
551
Lock/unlock
552
Ljudsignal
0HGJHUVS¦UUQLQJDYPDQ¸YHUSDQHOHQRFKLQPDWQLQJDYHQVN\GGVNRG
6HDYVQLȐHW/RFNXQORFN 6HWXS )¸ULQVW¦OOQLQJDYOMXGVLJQDOHQ
0LQLPXP
0D[LPXP
Standard
0/af
10
10
395
SETUP
601
SV
Inställningssteg
0HGJHULQVW¦OOQLQJDYHQSDUDPHWHUPHGHȐVWHJVRPDQY¦QGDUHQNDQEHVW¦PPDVM¦OY
)XQNWLRQDOLWHWVRPVW\UVDYXSSQHUNQDSSHQ
0LQLPXP
0D[LPXP
Standard
1
,PD[
1
602
Extern parameter CH1, CH2, CH3, CH4
606
U/D-brännare
+¦UNDQPDQVW¦OODLQGHQH[WHUQDSDUDPHWHUQ PLQVWDY¦UGHVW¸UVWDY¦UGHI¸ULQVW¦OOWY¦UGHYDOG
SDUDPHWHU 6HDYVQLȐHW+DQWHULQJDYH[WHUQDVW\UNRPPDQGRQ 6HWXS +¦UNDQPDQVW¦OODLQGHQH[WHUQDSDUDPHWHUQ 8' 9¦UGH
Standard
‡WHUXSSULQJQLQJVIXQNWLRQ
0/af
af
1/I1
X
6WU¸P
+¦PWQLQJDYSURJUDP
705
Kalibrering av kretsmotstånd
751
Strömstyrka
752
Spänning
755
Avläsning av gasflödet (WFR)
757
Trådhastighet
758
Robothastighet
760
Strömstyrka (motor 1)
761
Trådhastighet
762
Strömstyrka (motor 2)
$QY¦QGVI¸UNDOLEUHULQJDYDJJUHJDWHW
6HDYVQLȐHW.DOLEUHULQJDYNUHWVPRWVW§QG VHWXS 0HGJHUYLVQLQJDYGHQIDNWLVNDVYHWVVWU¸PPHQ
0HGJHUYLVQLQJDYGHQIDNWLVNDVYHWVVS¦QQLQJHQ
'HWIDNWLVNDJDVIO¸GHWNDQO¦VDVDY
9LVDUY¦UGHWI¸UPRWRUNRGDUH
0HGJHUDYO¦VQLQJDYKXUIRUWDUPHQS§HQURERWHOOHUHQDXWRPDWLVHUDGHQKHWU¸UVLJ
0HGJHUYLVQLQJDYGHQIDNWLVNDPRWRUVWU¸PPHQ PRWRU 9LVDUY¦UGHWI¸UPRWRUNRGDUH
0HGJHUYLVQLQJDYGHQIDNWLVNDPRWRUVWU¸PPHQ PRWRU 396
SETUP
763
Trådhastighet
764
Kylmedelsflöde
765
Avläsning kylmedelstemperatur
768
0¦WQLQJDYY¦UPHWLOOVNRȐ+,
9LVDUWU§GKDVWLJKHWHQVIDNWLVNDY¦UGH
0HGJHUYLVQLQJDYGHQN\OPHGHOVIO¸GH
0HGJHUYLVQLQJDYGHQN\OPHGHOVWHPSHUDWXU
$QY¦QGVI¸UDYO¦VQLQJDYP¦WY¦UGHWI¸UY¦UPHWLOOVNRȐYLGVYHWVQLQJHQ
EN 1011-1
801
Säkerhetsgränser
851
Aktivering av Plasmasvetsning
0HGJHULQVW¦OOQLQJDYYDUQLQJVRFKV¦NHUKHWVJU¦QVHU
0HGJHUVW\UQLQJDYVYHWVSURFHVVHQPHGKM¦OSDYYDUQLQJVJU¦QVHURFKV¦NHUKHWVJU¦QVHUI¸UGHYLNWLJDVWHP¦WEDUD
SDUDPHWUDUQD
)¸UQRJJUDQQVW\UQLQJDYGHROLNDVYHWVIDVHUQD
6HDYVQLȐHW6¦NHUKHWVJU¦QVHU 6HWXS $NWLYHUDUIXQNWLRQHQ$5&$,5
9¦UGH
Standard
$5&$,5
on
ON
af
X
AV
5.2 Särskilda procedurer för användning av parametrar
5.2.1 Anpassning av 7-segmentsdisplayen
$QY¦QGVI¸UDȐYLVDHȐSDUDPHWHUY¦UGHNRQVWDQWS§VHJPHQWVGLVSOD\HQ
*§WLOO6HW8SJHQRPDȐK§OODNRGQLQJVYUHGHWLQWU\FNWXQGHUPLQVWVHNXQGHU
9¦OM¸QVNDGSDUDPHWHUJHQRPDȐYULGDS§NRGQLQJVYUHGHW
/DJUDGHQYDOGDSDUDPHWHUQLVHJPHQWVGLVSOD\HQJHQRPDȐWU\FNDS§NQDSSHQ
.
6SDUDRFKO¦PQDVN¦UPHQJHQRPDȐWU\FNDS§NQDSSHQ
.
5.2.2 Anpassning av gränssnittet (Set up 500)
3DUDPHWUDUQDNDQDQSDVVDVLKXYXGPHQ\Q
500
Maskininställning
+¦UNDQPDQY¦OMDJUDILVNWJU¦QVVQLȐ
9¦UGH
$QY¦QGDUJU¦QVVQLȐ
XE
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XA
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XP
'ULȎVV¦ȐHW3URIHVVLRQDO
397
SV
SETUP
DRIFTSÄTT XE
MMA
Svetsparametrar
TIG
Svetsparametrar
Funktioner
MIG/MAG
Svetsparametrar
Funktioner
DRIFTSÄTT XA
MMA
Svetsparametrar
Funktioner
TIG
Svetsparametrar
Funktioner
MIG/MAG
SV
Svetsparametrar
Funktioner
DRIFTSÄTT XP
MMA
Svetsparametrar
Funktioner
TIG
Svetsparametrar
Funktioner
398
SETUP
MIG/MAG
Svetsparametrar
Funktioner
5.2.3 Lock/unlock (Set up 551)
0HGJHUVS¦UUQLQJDYPDQ¸YHUSDQHOHQRFKLQPDWQLQJDYHQVN\GGVNRG
Val av parameter
*§WLOO6HW8SJHQRPDȐK§OODNRGQLQJVYUHGHWLQWU\FNWXQGHUPLQVWVHNXQGHU
9¦OMSDUDPHWHU $NWLYHUDLQVW¦OOQLQJDYYDOGSDUDPHWHUJHQRPDȐWU\FNDS§NRGQLQJVNQDSSHQ
6W¦OOLQHQQXPHULVNNRG HȐO¸VHQRUG JHQRPDȐYULGDS§NRGQLQJVYUHGHW
%HNU¦ȎDPRPHQWHWJHQRPDȐWU\FNDS§HQFRGHUNQDSSHQ
%HNU¦ȎD§WJ¦UGHQJHQRPDȐWU\FNDS§NQDSSHQ
.
6SDUD¦QGULQJHQJHQRPDȐWU\FNDS§NQDSSHQ
.
Panelfunktioner
2PPDQI¸UV¸NHUJ¸UDQ§JRQ§WJ¦UGYLDHQVS¦UUDGPDQ¸YHUSDQHOYLVDVHQVSHFLDOVN¦UP
*§ WLOO SDQHOIXQNWLRQHUQD WLOOI¦OOLJW XQGHU PLQXWHU JHQRP DȐ YULGD S§
NRGQLQJVYUHGHWRFKPDWDLQO¸VHQRUGHW NRGHQ %HNU¦ȎDPRPHQWHWJHQRPDȐWU\FNDS§HQFRGHUNQDSSHQ
0DQ¸YHUSDQHOHQIULVO¦SSVSHUPDQHQWRPPDQJ§UWLOO6HWXS VHDQYLVQLQJDUQD
RYDQ RFK¦QGUDUSDUDPHWHUWLOO2))
%HNU¦ȎDPRPHQWHWJHQRPDȐWU\FNDS§HQFRGHUNQDSSHQ
6SDUD¦QGULQJHQJHQRPDȐWU\FNDS§NQDSSHQ
.
5.2.4 Hantering av externa styrkommandon (Set up 602)
+¦UNDQPDQVW¦OODLQGHQH[WHUQDSDUDPHWHUQ PLQVWDY¦UGHVW¸UVWDY¦UGHI¸ULQVW¦OOWY¦UGHYDOGSDUDPHWHU Val av parameter
*§WLOO6HW8SJHQRPDȐK§OODNRGQLQJVYUHGHWLQWU\FNWXQGHUPLQVWVHNXQGHU
9¦OMSDUDPHWHU *§ WLOO VN¦UPHQ DZ+DQWHULQJ DY H[WHUQD VW\UNRPPDQGRQDz JHQRP DȐ WU\FND S§
NRGQLQJVYUHGHW
399
SV
SETUP
Hantering av externa styrkommandon
9¦OM5&IM¦UUNRQWUROOXWJ§QJ &+&+&+&+ JHQRPDȐWU\FNDS§NQDSSHQ
9¦OM ¸QVNDG SDUDPHWHU 0,10$;SDUDPHWHU JHQRP DȐ WU\FND S§
NRGQLQJVYUHGHW
6W¦OOLQY¦UGHWS§¸QVNDGSDUDPHWHU 0,10$;SDUDPHWHU JHQRPDȐYULGDS§
NRGQLQJVYUHGHW
6SDUD¦QGULQJHQJHQRPDȐWU\FNDS§NQDSSHQ
.
%HNU¦ȎD§WJ¦UGHQJHQRPDȐWU\FNDS§NQDSSHQ
.
5.2.5 Kalibrering av kretsmotstånd (set up 705)
$QY¦QGVI¸UDȐNDOLEUHUDJHQHUDWRUQXWLIU§QGHQDNWXHOODVYHWVNUHWVHQVPRWVW§QG
Val av parameter
*§WLOO6HW8SJHQRPDȐK§OODNRGQLQJVYUHGHWLQWU\FNWXQGHUPLQVWVHNXQGHU
9¦OMSDUDPHWHU $NWLYHUDLQVW¦OOQLQJDYYDOGSDUDPHWHUJHQRPDȐWU\FNDS§NRGQLQJVNQDSSHQ
$QVOXWJHQHUDWRUQWLOOVYHWVNUHWVHQ DUEHWVERUGHOOHUDUEHWVVW\FNH 7DERUWK¦ȐDQI¸UDȐPRQWHUDPXQVW\FNHVK§OODUHQVVSHWVS§EU¦QQDUHQ MIG/
MAG
6¦ȐWU§GJXLGHQVVSHWVLHOHNWULVNNRQWDNWPHGDUEHWVVW\FNHW MIG/MAG
7U\FNS§NQDSSHQ
I¸UDȐE¸UMDSURFHGXUHQ
8SSU¦ȐK§OONRQWDNWHQLPLQVWVHNXQG
9¦UGHWVRPYLVDVS§GLVSOD\HQXSSGDWHUDVHȎHUNDOLEUHULQJHQ
%HNU¦ȎD§WJ¦UGHQJHQRPDȐWU\FNDS§NQDSSHQ
.
%HNU¦ȎD§WJ¦UGHQJHQRPDȐWU\FNDS§NQDSSHQ
.
6SDUD¦QGULQJHQRFKJ§XUVHWXSJHQRPDȐWU\FNDS§NQDSSHQ
.
Kalibrering
SV
5.2.6 Säkerhetsgränser (Set up 801)
0HGJHULQVW¦OOQLQJDYYDUQLQJVRFKV¦NHUKHWVJU¦QVHU
0HGJHUVW\UQLQJDYVYHWVSURFHVVHQPHGKM¦OSDYYDUQLQJVJU¦QVHURFKV¦NHUKHWVJU¦QVHUI¸UGHYLNWLJDVWHP¦WEDUD
SDUDPHWUDUQD
)¸UQRJJUDQQVW\UQLQJDYGHROLNDVYHWVIDVHUQD
8SSP¦UNVDPKHWVJU¦QVHU
6¦NHUKHWVJU¦QVHU
6YHWVVWU¸P
$UEHWVVS¦QQLQJ
$YO¦VQLQJDYJDVIO¸GHW
5RERWKDVWLJKHW
6WU¸PVW\UND PRWRU
6WU¸PVW\UND PRWRU
.\OPHGHOVIO¸GH
7U§GKDVWLJKHW
$YO¦VQLQJN\OPHGHOVWHPSHUDWXU
400
SETUP
Val av parameter
*§WLOO6HW8SJHQRPDȐK§OODNRGQLQJVYUHGHWLQWU\FNWXQGHUPLQVWVHNXQGHU
9¦OMSDUDPHWHU *§WLOOVN¦UPHQDZ6¦NHUKHWVJU¦QVHUDzJHQRPDȐWU\FNDS§NRGQLQJVYUHGHW
Val av parametern
9¦OM¸QVNDGSDUDPHWHUJHQRPDȐWU\FNDS§NQDSSHQ
.
9¦OMPHWRGI¸ULQVW¦OOQLQJDYV¦NHUKHWVJU¦QVHUQDJHQRPDȐWU\FNDS§NQDSSHQ
.
Maskininställning
$EVROXWY¦UGH
3URFHQWY¦UGH
Inställning av larmgränser
3
1
2
4
1
Rad för varningsgränser
2
Rad för larmgränser
3
Spalt för lägsta nivå
4
Spalt för högsta nivå
9¦OM¸QVNDWI¦OWJHQRPDȐWU\FNDS§NRGQLQJVYUHGHW GHWYDOGDI¦OWHW
PDUNHUDVJHQRPRPY¦QGNRQWUDVW 0RGLILHUD Y¦UGHW S§ GHQ YDOGD JU¦QVHQ JHQRP DȐ YULGD S§
NRGQLQJVYUHGHW
.
6SDUD¦QGULQJHQJHQRPDȐWU\FNDS§NQDSSHQ
1¦UHQYDUQLQJVJU¦QVSDVVHUDVDYJHVHQYLVXHOOYDUQLQJS§PDQ¸YHUSDQHOHQ
1¦UHQODUPJU¦QVSDVVHUDVYLVDVHȐYLVXHOOWODUPS§PDQ¸YHUSDQHOHQRFK
VYHWVSURFHVVHQDYEU\WV
0DQNDQVW¦OODLQILOWHUI¸UW¦QGQLQJHQRFKVO¦FNQLQJHQDYOMXVE§JHQV§DȐ
LQJDODUPDYJHVG§ VHDYVQLȐHW6HW8S3DUDPHWUDUQD 401
SV
UNDERHÅLL
6. UNDERHÅLL
Anläggningen ska genomgå löpande underhåll i enlighet med tillverkarens instruktioner. Alla luckor och kåpor ska
YDUDVW¦QJGDRFKRUGHQWOLJWIDVWVDȐDQ¦UDSSDUDWHQ¦ULGULȎ$JJUHJDWHWI§ULQWHPRGLILHUDVS§Q§JRWV¦Ȑ2P
GHȐD XQGHUK§OO LQWH Xȏ¸UV XSSK¸U DOOD JDUDQWLHU DȐ J¦OOD RFK WLOOYHUNDUHQ NDQ LQWH XWNU¦YDV Q§JRW DQVYDU I¸U
konsekvenserna.
(YHQWXHOOWXQGHUK§OOI§UHQGDVWXȏ¸UDVDYXWELOGDGSHUVRQDO2PREHK¸ULJSHUVRQDOUHSDUHUDUDJJUHJDWHWHOOHU
E\WHUXWGHODUDYGHWXSSK¸USURGXNWJDUDQWLQRPHGHOEDUWDȐJ¦OOD(YHQWXHOODUHSDUDWLRQHURFKXWE\WHDYGHODUDY
Y
DJJUHJDWHWI§UHQGDVWXȏ¸UDVDYNRPSHWHQWWHNQLVNSHUVRQDO
6W¦QJDYVWU¸PI¸UV¸UMQLQJHQWLOODJJUHJDWHWI¸UHDOODLQJUHSS
6.1 Periodiska kontroller av generatorn
6.1.1 8U]ČG]HQLH
5HQJ¸UJHQHUDWRUQLQY¦QGLJWPHGWU\FNOXȎPHGO§JWWU\FNRFKSHQVHOPHGPMXNERUVW.RQWUROOHUDGHHOHNWULVND
DQVOXWQLQJDUQDRFKDOODNDEHONRSSOLQJDU
6.1.2 Underhåll eller utbyte av komponenter i brännarna, elektrodhållaren och/eller
jordledningen:
.RQWUROOHUDNRPSRQHQWHUQDVWHPSHUDWXURFKDȐGHLQWH¦U¸YHUKHȐDGH
$QY¦QGDOOWLGKDQGVNDUVRPXSSI\OOHUNUDYHQLUHJOHURFKEHVW¦PPHOVHU
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6.2 2GSRZLHG]LDOQRĸč
EN
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SV
2PGHȐDXQGHUK§OOLQWHXȏ¸UVXSSK¸UDOODJDUDQWLHUDȐJ¦OODRFKWLOOYHUNDUHQNDQLQWHXWNU¦YDVQ§JRWDQVYDUI¸U
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7. LARMKODER
LARM
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8. FELSÖKNING OCH TIPS
Aggregatet startar inte (den gröna kontrollampan är släckt)
SV
Orsak
Lösning
» ,QJHQQ¦WVS¦QQLQJLVWU¸PI¸UV¸UMQLQJVXȐDJHW
» Kontrollera och reparera elsystemet.
» Vänd dig till specialutbildad personal.
» Fel på stickpropp eller elsladd.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» /LQMHV¦NULQJHQKDUJ§Ȑ
» Byt ut den skadade komponenten.
» Fel på huvudströmbrytaren.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Anslutningen mellan trådmatningsvagnen och
generatorn felaktig.
» .RQWUROOHUDDȐV\VWHPHWVROLNDGHODU¦UU¦ȐDQVOXWQD
» Elektroniskt fel.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
,QJHQXWHIIHNW DJJUHJDWHWVYHWVDULQWH
Orsak
Lösning
» Fel på brännarknappen.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» $JJUHJDWHW¦U¸YHUKHȐDW ¸YHUKHȐQLQJVVN\GG
GHQJXODNRQWUROODPSDQO\VHU » 9¦QWDWLOOVDJJUHJDWHWVYDOQDUXWDQDȐVW¦QJDDYGHW
» Sidopanel öppen eller fel på dörrströmbrytaren.
» Av säkerhetsskäl måste sidopanelen vara stängd under svetsningen.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Felaktig jordning.
» Jorda aggregatet ordentligt.
» 6HDYVQLȐHWDz,J§QJV¦ȐQLQJDz
» Matarspänningen ligger utanför tillåtet intervall
(den gula kontrollampan lyser).
» 6HWLOODȐQ¦WVS¦QQLQJHQK§OOHUVLJLQRPLQWHUYDOOHWI¸UPDWQLQJDY
DJJUHJDWHW
» $QVOXWDJJUHJDWHWHQOLJWDQYLVQLQJDUQD
» 6HDYVQLȐHWDz$QVOXWQLQJDz
» Elektroniskt fel.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
404
FELSÖKNING OCH TIPS
Felaktig uteffekt
Orsak
Lösning
» Felaktig inställning av svetsningen eller fel på
väljaren.
» Gör om inställningarna för svetsningen.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Felaktig inställning av parametrar och funktioner
för aggregatet.
» Återställ aggregatet och ställ in parametrarna för svetsningen igen.
» Fel på potentiometer/dataomvandlare för
inställning av svetsström.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Matarspänningen ligger utanför tillåtet intervall.
» Anslut aggregatet enligt anvisningarna.
» 6HDYVQLȐHWDz$QVOXWQLQJDz
» En fas saknas.
» Anslut aggregatet enligt anvisningarna.
» 6HDYVQLȐHWDz$QVOXWQLQJDz
» Elektroniskt fel.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
Trådmatningen blockerad
Orsak
Lösning
» Fel på brännarknappen.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Felinställda eller utslitna valsar.
» Byt ut valsarna.
» Fel på kuggväxelmotorn.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Brännarmanteln skadad.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Ingen ström till trådmatningen.
» Kontrollera anslutningen till aggregatet.
» 6HDYVQLȐHWDz$QVOXWQLQJDz
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Oregelbunden upplindning på rullen.
» Återställ normala upplindningsförhållanden eller byt ut rullen.
» %U¦QQDUPXQVW\FNHWKDUVP¦OW WU§GHQVLȐHUIDVW » Byt ut den skadade komponenten.
Oregelbunden trådmatning
Orsak
Lösning
» Fel på brännarknappen.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Felinställda eller utslitna valsar.
» Byt ut valsarna.
» Fel på kuggväxelmotorn.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Brännarmanteln skadad.
» Byt ut den skadade komponenten.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
» Trådrullens friktion eller låsanordningarna för
rullarna felinställda.
» Minska friktionen.
» Öka trycket på rullarna.
Instabil båge
Orsak
Lösning
» Otillräcklig skyddsgas.
» Justera gasflödet.
» .RQWUROOHUDDȐEU¦QQDUHQVGLIIXVRURFKPXQVW\FNH¦ULJRȐVNLFN
» Fukt i svetsgasen.
» Använd alltid produkter och material med hög kvalitet.
» 6HWLOODȐV\VWHPHWI¸UJDVI¸UV¸UMQLQJK§OOVLSHUIHNWVNLFN
» Felaktiga parametrar för svetsningen.
» Kontrollera svetsaggregatet noggrant.
» Kontakta närmaste serviceverkstad för reparation av aggregatet.
405
SV
FELSÖKNING OCH TIPS
Mycket stänk
Orsak
Lösning
» Felaktig båglängd.
» Minska avståndet mellan elektroden och arbetsstycket.
» Minska arbetsspänningen.
» Felaktiga parametrar för svetsningen.
» Minska arbetsspänningen.
» Otillräcklig skyddsgas.
» Justera gasflödet.
» .RQWUROOHUDDȐEU¦QQDUHQVGLIIXVRURFKPXQVW\FNH¦ULJRȐVNLFN
» Felaktig bågdynamik.
» Ö ka induktansen i kretsen.
» $QY¦QGHȐVW¸UUHLQGXNWDQVXȐDJ
» )HODNWLJWXȏ¸UGVYHWVQLQJ
» Minska brännarens lutning.
Otillräcklig inträngning
Orsak
Lösning
» )HODNWLJWXȏ¸UGVYHWVQLQJ
» Sänk frammatningshastigheten för svetsning.
» Felaktiga parametrar för svetsningen.
» Ö ka svetsströmmen.
» Felaktig elektrod.
» Använd en elektrod med mindre diameter.
» Felaktig förberedelse av kanterna.
» Ö ka diktjärnets öppning.
» Felaktig jordning.
» Jorda aggregatet ordentligt.
» 6HDYVQLȐHWDz,J§QJV¦ȐQLQJDz
» Stora arbetsstycken som ska svetsas.
» Ö ka svetsströmmen.
Slagginneslutningar
Orsak
Lösning
» 2WLOOU¦FNOLJVODJJERUȐDJQLQJ
» Rengör arbetsstyckena ordentligt innan svetsningen.
» För stor elektroddiameter.
» Använd en elektrod med mindre diameter.
» Felaktig förberedelse av kanterna.
» Ö ka diktjärnets öppning.
» )HODNWLJWXȏ¸UGVYHWVQLQJ
» Minska avståndet mellan elektroden och arbetsstycket.
» Arbeta jämnt under alla svetsningsfaserna.
Volframinneslutningar
SV
Orsak
Lösning
» Felaktiga parametrar för svetsningen.
» Minska arbetsspänningen.
» Använd en elektrod med större diameter.
» Felaktig elektrod.
» Använd alltid produkter och material med hög kvalitet.
» Slipa elektroden enligt anvisningarna.
» )HODNWLJWXȏ¸UGVYHWVQLQJ
» Undvik kontakt mellan elektroden och smältbadet.
Blåsor
Orsak
Lösning
» Otillräcklig skyddsgas.
» Justera gasflödet.
» .RQWUROOHUDDȐEU¦QQDUHQVGLIIXVRURFKPXQVW\FNH¦ULJRȐVNLFN
Ingen sammansmältning
Orsak
Lösning
» Felaktig båglängd.
» Ö ka avståndet mellan elektroden och arbetsstycket.
» Öka arbetsspänningen.
» Felaktiga parametrar för svetsningen.
» Ö ka svetsströmmen.
» Öka arbetsspänningen.
» )HODNWLJWXȏ¸UGVYHWVQLQJ
» Ö ka brännarens lutning.
» Stora arbetsstycken som ska svetsas.
» Ö ka svetsströmmen.
» Felaktig bågdynamik.
» Ö ka induktansen i kretsen.
» $QY¦QGHȐVW¸UUHLQGXNWDQVXȐDJ
406
FELSÖKNING OCH TIPS
Sidoskåror
Orsak
Lösning
» Felaktiga parametrar för svetsningen.
» Minska arbetsspänningen.
» Använd en elektrod med mindre diameter.
» Felaktig båglängd.
» Minska avståndet mellan elektroden och arbetsstycket.
» Minska arbetsspänningen.
» )HODNWLJWXȏ¸UGVYHWVQLQJ
» Sänk oscillationshastigheten i sidled under fyllningen.
» Sänk frammatningshastigheten för svetsning.
» Otillräcklig skyddsgas.
» Använd gas som lämpar sig för det material som ska svetsas.
Oxidering
Orsak
Lösning
» Otillräcklig skyddsgas.
» Justera gasflödet.
» .RQWUROOHUDDȐEU¦QQDUHQVGLIIXVRURFKPXQVW\FNH¦ULJRȐVNLFN
Porositet
Orsak
Lösning
» )HȐI¦UJURVWHOOHUVPXWVS§GHDUEHWVVW\FNHQVRP » Rengör arbetsstyckena ordentligt innan svetsningen.
VNDVYHWVDV
» )HȐI¦UJURVWHOOHUVPXWVS§VYHWVPDWHULDOHW
» Använd alltid produkter och material med hög kvalitet.
» Håll alltid svetsmaterialet i perfekt skick.
» Fukt i svetsmaterialet.
» Använd alltid produkter och material med hög kvalitet.
» Håll alltid svetsmaterialet i perfekt skick.
» Felaktig båglängd.
» Minska avståndet mellan elektroden och arbetsstycket.
» Minska arbetsspänningen.
» Fukt i svetsgasen.
» Använd alltid produkter och material med hög kvalitet.
» 6HWLOODȐV\VWHPHWI¸UJDVI¸UV¸UMQLQJK§OOVLSHUIHNWVNLFN
» Otillräcklig skyddsgas.
» Justera gasflödet.
» .RQWUROOHUDDȐEU¦QQDUHQVGLIIXVRURFKPXQVW\FNH¦ULJRȐVNLFN
» Smältbadet stelnar för snabbt.
» Sänk frammatningshastigheten för svetsning.
» Värm upp de arbetsstycken som ska svetsas i förväg.
» Öka svetsströmmen.
Varmsprickor
Orsak
Lösning
» Felaktiga parametrar för svetsningen.
» Minska arbetsspänningen.
» Använd en elektrod med mindre diameter.
» )HȐI¦UJURVWHOOHUVPXWVS§GHDUEHWVVW\FNHQVRP » Rengör arbetsstyckena ordentligt innan svetsningen.
VNDVYHWVDV
» )HȐI¦UJURVWHOOHUVPXWVS§VYHWVPDWHULDOHW
» Använd alltid produkter och material med hög kvalitet.
» Håll alltid svetsmaterialet i perfekt skick.
» )HODNWLJWXȏ¸UGVYHWVQLQJ
» 8ȏ¸UU¦ȐGULȎVPRPHQWI¸UGHQIRJVRPVNDVYHWVDV
» Arbetsstycken med olika egenskaper.
» %XȐUDLQQDQVYHWVQLQJHQ
Kallsprickor
Orsak
Lösning
» Fukt i svetsmaterialet.
» Använd alltid produkter och material med hög kvalitet.
» Håll alltid svetsmaterialet i perfekt skick.
» Speciell form på den fog som ska svetsas.
» Värm upp de arbetsstycken som ska svetsas i förväg.
» 9¦UPXSSDUEHWVVW\FNHQDHȎHU§W
» 8ȏ¸UU¦ȐGULȎVPRPHQWI¸UGHQIRJVRPVNDVYHWVDV
407
SV
TEORETISKA PRINCIPER FÖR SVETSNING
9. TEORETISKA PRINCIPER FÖR SVETSNING
9.1 Svetsning med belagd elektrod (MMA)
Förberedelse av kanterna
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Val av elektrod
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IRUGUDUK¸JVWU¸PVW\UNDYLONHWPHGI¸UK¸JY¦UPHXWYHFNOLQJXQGHUVYHWVQLQJHQ
Typ av beläggning
Egenskaper
Användning
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Basisk
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Val av svetsström
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P\FNHWVRPP¸MOLJW DQWLVWLFNLQJ Svetsning
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9.2 TIG-Svetsning (kontinuerlig båge)
Beskrivning
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TEORETISKA PRINCIPER FÖR SVETSNING
Svetsningspolaritet
D.C.S.P. (Direct Current Straight Polarity)
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D.C.R.P. (Direct Current Reverse Polarity)
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D.C.S.P.-Pulsed (Direct Current Straight Polarity Pulsed)
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TIG-svetsning av stål
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Förberedelse av kanterna
SV
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Val och förberedelse av elektrod
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WRULXPU¸G DOWHUQDWLYWHOHNWURGHUEHODJGDPHGFHULXP
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Ø elektrod
Strömstyrkeintervall
1.0 mm
15÷75 A
1.6 mm
60÷150 A
2.4 mm
130÷240 A
Į°
Strömstyrkeintervall
30
0÷30 A
60÷90
30÷120 A
90÷120
120÷250 A
(OHNWURGHQIRUPDVVRPLILJXUHQ
Svetsmaterial
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200 - 350 A
300 - 500 A
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DANSK
EU-OVERENSSTEMMELSESERKLÆRING
Byggeren
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
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URANOS NX 4000 PME
55.03.067
55.03.065
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55.03.069
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URANOS NX 5000 PME
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2014/35/EU
2014/30/EU
2011/65/EU
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
RoHS DIRECTIVE
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EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
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2QDUDGL7RPEROR
voestalpine Böhler Welding Selco s.r.l.
DA
Lino Frasson
419
INDHOLDSFORTEGNELSE
1. ADVARSEL .......................................................................................................................................421
1.1 Brugsomgivelser .......................................................................................................................................................... 421
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%HVN\ȏHOVHPRGUºJRJJDV ..................................................................................................................................... 422
1.4 Forebyggelse af brand/eksplosion ........................................................................................................................422
)RUKROGVUHJOHUYHGEUXJDIJDVȌDVNHU ..................................................................................................................423
%HVN\ȏHOVHPRGHOHNWULVNVWºG ................................................................................................................................. 423
1.7 Elektromagnetiske felter og forstyrrelser ..............................................................................................................423
,3EHVN\ȏHOVHVJUDG ..................................................................................................................................................... 424
1.9 Bortskaffelse.................................................................................................................................................................. 424
2. INSTALLERING ................................................................................................................................424
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3ODFHULQJDIDQO¨JJHW............................................................................................................................................... 425
2.3 Tilslutning ....................................................................................................................................................................... 425
,GULȍV¨ȏHOVH.................................................................................................................................................................. 425
3. PRÆSENTATION AF ANLÆGGET ..................................................................................................428
3.1
3.2
3.3
3.4
3.5
Bagpanel ....................................................................................................................................................................... 428
Bagpanel ....................................................................................................................................................................... 429
Stikkontaktpanel .......................................................................................................................................................... 429
Frontbetjeningspanel URANOS NX 4000/5000 PME (LCD 3.5”) .................................................................. 430
Frontbetjeningspanel URANOS NX 4000/5000 PME ...................................................................................... 431
4. UDSTYR BRUG ................................................................................................................................431
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7HVWVN¨UPELOOHGH......................................................................................................................................................... 431
+RYHGVN¨UPHQ............................................................................................................................................................ 432
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5. SETUP...............................................................................................................................................439
5.1 Set-up og indstilling af parametrene..................................................................................................................... 439
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6. VEDLIGEHOLDELSE .......................................................................................................................453
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šƥƔƗƥƤƥƔƗƠƠơƤƥƯ ........................................................................................................................................................ 453
7. Alarmkoder .....................................................................................................................................453
8. FEJLFINDING OG LØSNINGER .....................................................................................................455
9. GODE RÅD OM SVEJSNING I ........................................................................................................459
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9.2 TIG-svejsning (kontinuerlig lysbue)..........................................................................................................................459
9.3 Svejsning med kontinuerlig tråd (MIG/MAG).......................................................................................................461
10.
11.
12.
13.
14.
TEKNISKE SPECIFIKATIONER ......................................................................................................464
DATASKILT .....................................................................................................................................468
BETYDNING AF OPLYSNINGERNE DATASKILT..........................................................................469
OVERSIGT .....................................................................................................................................627
KONNEKTORER...........................................................................................................................635
15. RESERVEDELSLISTE.....................................................................................................................639
SYMBOLER
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420
ADVARSEL
1. ADVARSEL
Inden der udføres nogen form for indgreb, skal man have læst og forstået denne vejledning.
Der må ikke udføres ændringer på maskinen eller vedligeholdelse, der ikke er beskrevet i vejledningen. Fabrikanten
påtager sig intet ansvar for legemsbeskadigelser eller beskadigelse af ting, opstået på grund af manglende læsning
eller udførelse af indholdet i denne vejledning.
Opbevar altid brugsanvisningerne på apparatets brugssted. Overhold ikke blot brugsanvisningerne, men også de
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Alle personer med ansvar for ibrugtagning, for brug, for vedligeholdelse og for reparation af apparatetskal:
• besidde den relevante kvalifikation
• have de nødvendige kompetencer med hensyn til svejsning
• læse hele denne brugsvejledning og nøje følge anvisningerne.
Tag kontakt til en fagmand i tilfælde af tvivl eller problemer omkring anlæggets brug, også selvom problemet ikke
omtales heri.
1.1 Brugsomgivelser
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EN
IEC
Anlægget skal anvendes i omgivelser med en temperatur på mellem -10°C og +40°C (mellem +14°F og +104°F).
Anlægget skal transporteres og opbevares i omgivelser med en temperatur på mellem -25°C og +55°C (mellem -13°F
og 131°F).
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1.7.1 Klassificering EMC i overensstemmelse med: EN 60974-10/A1:2015.
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Klasse
A
Udstyr i klasse A er ikke beregnet til brug i boligområder, hvor elektriciteten leveres via det offentlige
lavspændingsforsyningsnet. Der kan være visse vanskeligheder med at sikre elektromagnetisk kompatibilitet for
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og brug af apparatet i overensstemmelse med fabrikantens anvisninger. Hvis der opstår elektromagnetiske
forstyrrelser, er det brugerens opgave at løse problemet med hjælp fra fabrikantens tekniske servicetjeneste.
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1.7.3 Krav til strømtilførsel (Se tekniske specifikationer)
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JDVWU\NRJIORZUHJXOHULQJHU
431
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Trådhastighed
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0DNVLPXP
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0.5 m/min
22.0 m/min
3.0 m/min
Sidepanel åbent
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4.4 Hovedbilledskærm MMA proces
1
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2
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3
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2
3
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1
1
6YHMVHVWUºP
2
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2
Vejseparametre
9¨OJGHºQVNHGHSDUDPHWUHYHGDWWU\NNHS§HQFRGHUNQDSSHQ
DA
5
1
2
3
1
9HMVHSDUDPHWUH
2
Parameterikon
3
3DUDPHWHUY¨UGL
4
0§OHHQKHGIRUSDUDPHWHU
5
95' 9ROWDJH5HGXFWLRQ'HYLFH
,QGUHWQLQJWLOVS¨QGLQJVIDOG
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4
Funktioner
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1
1
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2
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2
432
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Svejseproces
MMA
TIG DC
0,*0$*6WDQGDUG
3XOV0,*0$*
MMA-synergi
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(QNRUUHNWYDOJWO\VEXHG\QDPLNJºUGHWPXOLJWDWXGQ\ȐHDQO¨JJHWV\GHHYQHRSWLPDOWIRUDWRSQ§GHEHGVW
PXOLJH\GHOVHUYHGVYHMVQLQJHQ
Standard
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6W§O
$OXPLQLXP
6WºEHMHUQ
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1
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3
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1
1
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2
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2
DA
Vejseparametre
1
1
9HMVHSDUDPHWUH
9¨OJGHºQVNHGHSDUDPHWUHYHGDWWU\NNHS§HQFRGHUNQDSSHQ
7LOSDVY¨UGLHQIRUGHYDOJWHSDUDPHWUHYHGDWGUHMHHQFRGHUHQ
2
3
2
Parameterikon
3
3DUDPHWHUY¨UGL
4
0§OHHQKHGIRUSDUDPHWHU
4
433
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Funktioner
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1
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Svejseproces
TIG DC
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Basisskærmbillede
1
2
1
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2
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3
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2
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3
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1
2
3
1
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2
Tråddiameter
3
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Vejseparametre
1
2
3
4
1
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2
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3
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4
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434
MMA
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Vejseparametre ( Basisskærmbillede)
9¨OJGHºQVNHGHSDUDPHWUHYHGDWWU\NNHS§HQFRGHUNQDSSHQ
1
9HMVHSDUDPHWUH
2
Parameterikon
3
3DUDPHWHUY¨UGL
4
0§OHHQKHGIRUSDUDPHWHU
4
3
2
1
Vejseparametre (Grafisk skærmbillede)
9¨OJGHºQVNHGHSDUDPHWUHYHGDWWU\NNHS§HQFRGHUNQDSSHQ
1
3
2
1
9HMVHSDUDPHWUH
2
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3
3DUDPHWHUY¨UGL
4
0§OHHQKHGIRUSDUDPHWHU
4
Funktioner
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1
2
3
1
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3
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4
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4
Svejseproces
0,*0$*6WDQGDUG
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MMA
TIG DC
Svejsemetoder
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2 taktr
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4 taktr
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435
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Svejseproces
Skærmbillede til valg af synergi materialetype/gastype
4
5
1
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2
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4
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1
2
3
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5. SETUP
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Basisk elektrodee
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0LQLPXP
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0/off
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0/off
CrNi-elektrodee
Aluminium elektrodee
Støbejerns elektrodee
7
DA
Svejsestrøm
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8
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Aluminium elektrodee
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204
Dynamic power control (DPC)
312
Buens afbrydningsspænding
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399
500
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602
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705
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751
Strømaflæsning
752
Spændingsaflæsning
768
Måling af tilført termisk energi HI
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7
Svejsestrøm
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399
500
Forskydningshastighed
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200 cm/min
10 cm/min
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551
Lock/unlock
552
Summetone
601
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10
10
Reguleringstrin
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1
602
Ekstern parameter CH1, CH2, CH3, CH4
705
Justering af kredsløbsmodstand
751
Strømaflæsning
752
Spændingsaflæsning
755
Aflæsning af gasflow (WFR)
764
Aflæsning af kølemedieflow
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DA
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442
SETUP
765
Aflæsning af kølemedietemperatur
768
Måling af tilført termisk energi HI
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EN 1011-1
801
Stopgrænser
851
Aktivering af ARC-AIR
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off
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5.1.3 Liste over opsætningsparametre (MIG/MAG)
Lagr og luk
0
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1
Reset
2
Synergi
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MIG/MAG-Standard:
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Puls MIG/MAG:
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VYHMVHV
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3
4
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Trådhastighed
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0LQLPXP
0DNVLPXP
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0.5 m/min
22.0 m/min
Strøm
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0LQLPXP
0DNVLPXP
3A
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5
Arbejdsemnets tykkelse
6
Vinkelsvejsning "a"
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443
DA
SETUP
7
10
11
12
15
16
19
DA
20
21
Spænding - buelængde
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Manuel svejsning
0LQLPXP
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5.0 V
55.5 V
5.0 V
Præ-gas
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0/off
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0.1 s
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Motorrampe
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0/off
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0/off
Burn back
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Post-gas
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0/off
99.9 s
2.0 s
Duty cycle (dobbelt impuls)
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0LQLPXP
0DNVLPXP
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Dobbelt puls
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s
0LQLPXP
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0.5 m/min
22 m/min
2.5 m/min
Impulsfrekvens (dobbelt impuls)
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444
SETUP
22
23
24
Sekundær spænding (dobbelt impuls)
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V\Q
Impulsmoduleret stigning/sænkning (dobbelt impuls)
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0LQLPXP
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Bilevel (4T - crater filler)
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25
26
27
28
30
31
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0/off
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99.9 s
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0.1 s
99.9 s
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0DNVLPXP
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0.1 s
99.9 s
0/off
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0LQLPXP
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0.1 s
99.9 s
0/off
445
DA
SETUP
32
33
34
35
202
Sekundær spænding (Toplans MIG)
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0LQLPXP
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Sekundær induktans (Toplans MIG)
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0s
10 s
0/off
Kraterfyldningstakt
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0LQLPXP
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0s
10 s
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Induktans
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331
Kompenseret mellemspænding
399
Forskydningshastighed
DA
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V\QPD[
35 cm/min
551
Lock/unlock
552
Summetone
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0LQLPXP
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0/off
10
10
446
SETUP
601
Reguleringstrin
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1
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1
602
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606
Brænder U/D
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off
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X
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705
Justering af kredsløbsmodstand
751
Strømaflæsning
752
Spændingsaflæsning
755
Aflæsning af gasflow (WFR)
757
Trådhastighed
758
Robothastighed
760
Strømaflæsning (motor 1)
761
Trådhastighed
762
Strømaflæsning (motor 2)
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SETUP
763
Trådhastighed
764
Aflæsning af kølemedieflow
765
Aflæsning af kølemedietemperatur
768
Måling af tilført termisk energi HI
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EN 1011-1
801
Stopgrænser
851
Aktivering af ARC-AIR
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SDUDPHWUH
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5.2 Specifikke procedurer for brug af parametrene
5.2.1 Skræddersy 7-segment displayet
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DA
5.2.2 Skræddersyet interface (Set up 500)
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500
Indstilling af maskine
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9¨UGL
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7LOVWDQGHQ3URIHVVLRQDO
448
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TILSTAND XE
MMA
Vejseparametre
TIG
Vejseparametre
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MIG/MAG
Vejseparametre
Funktioner
TILSTAND XA
MMA
Vejseparametre
Funktioner
TIG
Vejseparametre
Funktioner
MIG/MAG
Vejseparametre
Funktioner
DA
TILSTAND XP
MMA
Vejseparametre
Funktioner
TIG
Vejseparametre
Funktioner
449
SETUP
MIG/MAG
Vejseparametre
Funktioner
5.2.3 Lock/unlock (Set up 551)
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Parametermarkering
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Panelfunktioner
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5.2.4 Styring fra eksternt udstyr (Set up 602)
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450
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Styring fra eksternt udstyr
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5.2.5 Justering af kredsløbsmodstand (set up 705)
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Parametermarkering
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Parametermarkering
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Markering af parameteren
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Indstilling af beskyttelsesgrænser
3
1
2
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4
1
Advarselsgrænselinje
2
Alarmgrænselinje
3
Minimum-niveau søjle
4
Maksimum-niveau søjle
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VEDLIGEHOLDELSE
6. VEDLIGEHOLDELSE
Anlægget skal undergå en rutinemæssig vedligeholdelse i henhold til fabrikantens anvisninger. Alle adgangslåger,
åbninger og dæksler skal være lukket og korrekt fastgjort, når apparatet er i funktion. Der må aldrig udføres nogen
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6.1 Regelmæssig kontrol af strømkilden
6.1.1 šƓơƣƦƖơƔƒƠƛƗ
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6.1.2 Ved vedligeholdelse eller udskiftning af komponenter i brænderne, i
elektrodeholdertangen og/eller jordledningskablerne skal nedenstående fremgangsmåde
overholdes:
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EN
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7. ALARMKODER
ALARM
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8. FEJLFINDING OG LØSNINGER
Manglende tænding af anlægget (grøn kontrollampe slukket)
Årsag
Løsning
» Manglende ledningsnetsspænding i
forsyningsstikket.
» Udfør en kontrol og foretag en reparation af det elektriske anlæg.
» Benyt kun specialiseret personale.
» Defekt forsyningsstik eller -ledning.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Brændt linjesikring.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» Defekt tændingskontakt.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Tilslutning mellem vogn til trådtræk og generator
ikke korrekt eller defekt.
» Kontrollér den korrekte tilslutning af anlæggets dele.
» Defekt elektronik.
» Kontakt nærmeste servicecenter og lad anlægget reparere.
0DQJOHQGHXGJDQJVHIIHNW DQO¨JJHWVYHMVHULNNH
Årsag
Løsning
» )HMOEHK¨ȎHWEU¨QGHUNQDS
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Overophedet anlæg (termisk alarm - gul
kontrollampe tændt).
» Afvent at anlægget køler af uden at slukke det.
» Å ben sideafskærmning eller defekt lågeafbryder.
» Det er nødvendigt for operatørsikkerheden, at sidepanelet er lukket
under svejsefaserne.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Ukorrekt tilslutning af jordforbindelsen.
» Udfør jordforbindelsestilslutningen korrekt.
» -¨YQIºUDIVQLȐHWDZ,QVWDOODWLRQDz
» Ledningsnetsspænding over interval (gul
kontrollampe tændt).
» Bring ledningsnetsspændingen tilbage i strømkildens
forsyningsinterval.
» Udfør en korrekt tilslutning af anlægget.
» -¨YQIºUDIVQLȐHWDz7LOVOXWQLQJDz
» Defekt elektronik.
» Kontakt nærmeste servicecenter og lad anlægget reparere.
455
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FEJLFINDING OG LØSNINGER
Ukorrekt effektlevering
Årsag
Løsning
» Fejlagtig markering af svejseprocessen eller
GHIHNWRPVNLȎHU
» Udfør en korrekt markering af svejseprocessen.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» Kontakt nærmeste servicecenter og lad anlægget reparere.
» Fejlagtig indstilling af systemets parametre eller
funktioner.
» Nulstil systemet og indstil svejseparametrene igen.
» Defekt potentiometer/encoder til regulering af
svejsespænding.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Ledningsnetsspænding over interval.
» Udfør en korrekt tilslutning af anlægget.
» -¨YQIºUDIVQLȐHWDz7LOVOXWQLQJDz
» Mangel af en fase.
» Udfør en korrekt tilslutning af anlægget.
» -¨YQIºUDIVQLȐHWDz7LOVOXWQLQJDz
» Defekt elektronik.
» Kontakt nærmeste servicecenter og lad anlægget reparere.
Blokeret trådfremføring
Årsag
Løsning
» )HMOEHK¨ȎHWEU¨QGHUNQDS
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Ukorrekte eller nedslidte valser.
» 8GVNLȎYDOVHUQH
» Defekt trådfremfører.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Beskadiget brænderbeklædning.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Trådtræk uden forsyning.
» Kontroller tilslutningen til strømkilden.
» -¨YQIºUDIVQLȐHWDz7LOVOXWQLQJDz
» Kontakt nærmeste servicecenter og lad anlægget reparere.
» Irregulær opvikling på spolen.
» *HQRSUHWVSROHQVQRUPDOHYLNOHIRUKROGHOOHUVNLȎGHQXG
» Sammenbrændt svejsedyse (sammensmeltet
tråd).
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
Ujævn trådfremføring
DA
Årsag
Løsning
» )HMOEHK¨ȎHWEU¨QGHUNQDS
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Ukorrekte eller nedslidte valser.
» 8GVNLȎYDOVHUQH
» Defekt trådfremfører.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Beskadiget brænderbeklædning.
» 8GVNLȎGHQGHIHNWHNRPSRQHQW
» .RQWDNWQ¨UPHVWHVHUYLFHFHQWHURJODGDQO¨JJHWUHSDUHUH
» Dårligt justeret spoleholderkobling eller
valseblokeringsanordning.
» Løsn koblingen.
» Forøg trykket på valserne.
Ustabil bue
Årsag
Løsning
» 8WLOVWU¨NNHOLJJDVEHVN\ȐHOVH
» Juster gasstrømmen.
» Kontroller, at brænderens spreder og gasdyse er i god stand.
» Fugtighedsforekomst i svejsegassen.
» Benyt altid produkter og materialer af god kvalitet.
» Sørg for at holde gasforsyningsanlægget i perfekt stand.
» Ukorrekte svejseparametre.
» Udfør en omhyggelig kontrol af svejseanlægget.
» Kontakt nærmeste servicecenter og lad anlægget reparere.
456
FEJLFINDING OG LØSNINGER
Overdreven sprøjt-udslyngning
Årsag
Løsning
» Ukorrekt buelængde.
» Reducer afstanden mellem elektrode og emne.
» Reducer svejsespændingen.
» Ukorrekte svejseparametre.
» Reducer svejsestrømmen.
» 8WLOVWU¨NNHOLJJDVEHVN\ȐHOVH
» Juster gasstrømmen.
» Kontroller, at brænderens spreder og gasdyse er i god stand.
» Ukorrekt buedynamik.
» Forøg kredsløbets induktive værdi.
» Benyt et udtag med højere induktans.
» Ukorrekt svejseafviklingstilstand.
» Reducer brænderens hældning.
Utilstrækkelig gennemtrængning
Årsag
Løsning
» Ukorrekt svejseafviklingstilstand.
» Reducer fremføringshastigheden under svejsning.
» Ukorrekte svejseparametre.
» Forøg svejse-/skærestrømmen.
» Uegnet elektrode.
» Benyt en elektrode med en mindre diameter.
» Ukorrekt forberedelse af kanterne.
» Forøg spaltens åbning.
» Ukorrekt tilslutning af jordforbindelsen.
» Udfør jordforbindelsestilslutningen korrekt.
» -¨YQIºUDIVQLȐHWDZ,QVWDOODWLRQDz
» Emnerne, der skal svejses, er for store.
» Forøg svejse-/skærestrømmen.
Slaggeindslutning
Årsag
Løsning
» Ukomplet bortbearbejdning af slaggen.
» Udfør en omhyggelig rengøring af emnet, inden svejsningen
udføres.
» Elektrodens diameter er for stor.
» Benyt en elektrode med en mindre diameter.
» Ukorrekt forberedelse af kanterne.
» Forøg spaltens åbning.
» Ukorrekt svejseafviklingstilstand.
» Reducer afstanden mellem elektrode og emne.
» Sørg for, at fremføringen er regelmæssig under alle svejsefaserne.
Tungsteninklusion
Årsag
Løsning
» Ukorrekte svejseparametre.
» Reducer svejsestrømmen.
» Benyt en elektrode med en større diameter.
» Uegnet elektrode.
» Benyt altid produkter og materialer af god kvalitet.
» Udfør en korrekt slibning af elektroden.
» Ukorrekt svejseafviklingstilstand.
» Undgå berøringer mellem elektrode og svejsebad.
DA
Blæsning
Årsag
Løsning
» 8WLOVWU¨NNHOLJJDVEHVN\ȐHOVH
» Juster gasstrømmen.
» Kontroller, at brænderens spreder og gasdyse er i god stand.
Sammensmeltning
Årsag
Løsning
» Ukorrekt buelængde.
» Forøg afstanden mellem elektrode og emne.
» Forøg svejsespændingen.
» Ukorrekte svejseparametre.
» Forøg svejse-/skærestrømmen.
» Forøg svejsespændingen.
» Ukorrekt svejseafviklingstilstand.
» Tilpas vinklen på brænderens hældning.
» Emnerne, der skal svejses, er for store.
» Forøg svejse-/skærestrømmen.
» Ukorrekt buedynamik.
» Forøg kredsløbets induktive værdi.
» Benyt et udtag med højere induktans.
457
FEJLFINDING OG LØSNINGER
Marginale graveringer
Årsag
Løsning
» Ukorrekte svejseparametre.
» Reducer svejsestrømmen.
» Benyt en elektrode med en mindre diameter.
» Ukorrekt buelængde.
» Reducer afstanden mellem elektrode og emne.
» Reducer svejsespændingen.
» Ukorrekt svejseafviklingstilstand.
» Reducer sideoscillationshastigheden under påfyldning.
» Reducer fremføringshastigheden under svejsning.
» 8WLOVWU¨NNHOLJJDVEHVN\ȐHOVH
» Benyt gas, der passer til det materiale, der skal svejses.
Oxideringer
Årsag
Løsning
» 8WLOVWU¨NNHOLJJDVEHVN\ȐHOVH
» Juster gasstrømmen.
» Kontroller, at brænderens spreder og gasdyse er i god stand.
Porøsitet
Årsag
Løsning
» Tilstedeværelse af fedt, maling, rust eller snavs på
de emner, der skal svejses.
» Udfør en omhyggelig rengøring af emnet, inden svejsningen
udføres.
» Tilstedeværelse af fedt, maling, rust eller snavs på
tilsatsmaterialet.
» Benyt altid produkter og materialer af god kvalitet.
» Hold altid tilsatsmaterialet i perfekt stand.
» Fugtighedsforekomst i tilsatsmaterialet.
» Benyt altid produkter og materialer af god kvalitet.
» Hold altid tilsatsmaterialet i perfekt stand.
» Ukorrekt buelængde.
» Reducer afstanden mellem elektrode og emne.
» Reducer svejsespændingen.
» Fugtighedsforekomst i svejsegassen.
» Benyt altid produkter og materialer af god kvalitet.
» Sørg for at holde gasforsyningsanlægget i perfekt stand.
» 8WLOVWU¨NNHOLJJDVEHVN\ȐHOVH
» Juster gasstrømmen.
» Kontroller, at brænderens spreder og gasdyse er i god stand.
» For hurtig størkning af svejsebadet.
» Reducer fremføringshastigheden under svejsning.
» Udfør en forvarmning af de emner, der skal svejses.
» Forøg svejse-/skærestrømmen.
Knagelyd ved opvarmning
DA
Årsag
Løsning
» Ukorrekte svejseparametre.
» Reducer svejsestrømmen.
» Benyt en elektrode med en mindre diameter.
» Tilstedeværelse af fedt, maling, rust eller snavs på
de emner, der skal svejses.
» Udfør en omhyggelig rengøring af emnet, inden svejsningen
udføres.
» Tilstedeværelse af fedt, maling, rust eller snavs på
tilsatsmaterialet.
» Benyt altid produkter og materialer af god kvalitet.
» Hold altid tilsatsmaterialet i perfekt stand.
» Ukorrekt svejseafviklingstilstand.
» 8GIºUGHNRUUHNWHGULȎVVHNYHQVHUWLOGHQVDPPHQIºMQLQJGHUVNDO
VYHMVHV
» De emner, der skal svejses, har forskellige
egenskaber.
» Udfør en indsmøring, inden svejsningen udføres.
Knagelyd ved kolde emner
Årsag
Løsning
» Fugtighedsforekomst i tilsatsmaterialet.
» Benyt altid produkter og materialer af god kvalitet.
» Hold altid tilsatsmaterialet i perfekt stand.
» Partikulær geometri i den sammenføjning, der skal
svejses.
» Udfør en forvarmning af de emner, der skal svejses.
» 8GIºUHQHȎHUYDUPQLQJ
» 8GIºUGHNRUUHNWHGULȎVVHNYHQVHUWLOGHQVDPPHQIºMQLQJGHUVNDO
svejses.
458
GODE RÅD OM SVEJSNING I
9. GODE RÅD OM SVEJSNING I
9.1 Svejsning med beklædt elektrode (MMA)
Forberedelse af kanterne
)RUDWRSQ§JRGHUHVXOWDWHUDQEHIDOHVGHWDWDUEHMGHS§UHQHGHOHXGHQR[\GHULQJUXVWHOOHUDQGUHIRUXUHQHQGHVWRIIHU
Valg af elektroden
'LDPHWHUHQS§GHQHOHNWURGHGHUVNDODQYHQGHVDIK¨QJHUDIPDWHULDOHWVW\NNHOVHDISRVLWLRQHQDIVDPPHQIºMQLQJVW\SHQRJ
DIVYHMVHIXJHQ(OHNWURGHUPHGVWRUGLDPHWHUNU¨YHUKºMVWUºPPHGGHUDIIºOJHQGHKºMYDUPHGDQQHOVHXQGHUVYHMVQLQJHQ
Beklædningstype
Egenskaber
Brug
5XWLO
/HWDWDQYHQGH
$OOHSRVLWLRQHU
6XU
+ºMVPHOWHKDVWLJKHG
)ODGH
Basisk
+ºMNYDOLWHWLVDPPHQIºMQLQJHQ
$OOHSRVLWLRQHU
Valg af svejsestrømmen
6YHMVHVWUºPVRPU§GHWIRUGHQDQYHQGWHHOHNWURGHW\SHYLOY¨UHVSHFLILFHUHWS§HOHNWURGHHPEDOODJHQDIIDEULNDQWHQ
Tænding og opretholdelse af lysbuen
'HQHOHNWULVNHO\VEXHW¨QGHVYHGDWJQLGHHOHNWURGHVSLGVHQPRGVYHMVHHPQHWGHUHUIRUEXQGHWWLOMRUGNDEOHWRJQ§UO\VEXHQ
HUW¨QGWYHGKXUWLJWDWWU¨NNHVWDQJHQWLOEDJHWLOGHQQRUPDOHVYHMVHDIVWDQG
'HW YLO QRUPDOW Y¨UH Q\ȐLJW DW KDYH HQ KºMHUH LQGOHGHQGH VWUºP L IRUKROG WLO EDVLVVYHMVHVWUºPPHQ +RW 6WDUW IRU DW OHȐH
W¨QGLQJHQDIO\VEXHQ1§UGHQHOHNWULVNHO\VEXHHUGDQQHWS§EHJ\QGHVVPHOWQLQJHQDIGHQPLGWHUVWHGHODIHOHNWURGHQGHU
DIO¨JJHVLGU§EHIRUPS§VYHMVHHPQHW(OHNWURGHQVHNVWHUQHEHNO¨GQLQJOHYHUHUXQGHUEUXJHQEHVN\ȐHOVHVJDVWLOVYHMVQLQJHQ
GHUV§OHGHVYLOY¨UHDIJRGNYDOLWHW)RUDWXQGJ§DWGU§EHUDIVPHOWHWPDWHULDOHYHGNRUWVOXWQLQJDIHOHNWURGHQPHGVYHMVHEDGHW
PHGIºUHU VOXNQLQJ DI O\VEXHQ SJD HQ XWLOVLJWHW WLOQ¨UPHOVH DI GH WR HQKHGHU YLO GHW Y¨UH KHQVLJWVP¨VVLJW DW ºJH
VYHMVHVWUºPPHQIRUELJ§HQGHLQGWLONRUWVOXWQLQJHQHUDIVOXȐHW $UF)RUFH +YLVHOHNWURGHQK¨QJHUIDVWLVYHMVHHPQHWYLOGHW
Y¨UHKHQVLJWVP¨VVLJWDWV¨QNHNRUWVOXWQLQJVVWUºPPHQWLOPLQLPXP DQWLVWLFNLQJ Udførelse af svejsningen
(OHNWURGHQV K¨OGQLQJVYLQNHO YDULHUHU DIK¨QJLJW DI
DQWDOOHW DI DIV¨ȐHOVHU (OHNWURGHEHY¨JHOVHQ
XGIºUHVQRUPDOWPHGVYLQJQLQJHURJVWRSLVLGHQDI
VºPPHQV§OHGHVDWPDQXQGJ§UIRUVWRUDIV¨ȐHOVHDI
VYHMVHPDWHULDOHLPLGWHQ
Fjernelse af slagger
6YHMVQLQJPHGEHNO¨GWHHOHNWURGHUNU¨YHUIMHUQHOVHDIVODJJHUHȎHUKYHUVYHLVHVºP6ODJJHUQHNDQIMHUQHVYHGKM¨OSDIHQOLOOH
KDPPHUHOOHUYHGEºUVWQLQJKYLVGHWGUHMHUVLJRPVNºUHVODJJHU
9.2 TIG-svejsning (kontinuerlig lysbue)
DA
Beskrivelse
7,*VYHMVHPHWRGHQ 7XQJVWHQOQHUW*DV HUEDVHUHWS§SULQFLSSHWPHGHQHOHNWULVNO\VEXHGHUW¨QGHVPHOOHPHQLNNHVPHOWEDU
HOHNWURGH UHQHOOHUOHJHUHWWXQJVWHQPHGVPHOWHWHPSHUDWXUS§FLUNDr& RJVYHMVHHPQHW(QDWPRVI¨UHDILQDNWLYJDV
DUJRQ VºUJHUIRUEHVN\ȐHOVHDIEDGHW'HUIRUHUVYHMVHJHQHUDWRUHQQRUPDOWXGVW\UHWPHGHQDQRUGQLQJWLOW¨QGLQJDIO\VEXHQ
GHUJLYHUHQKºMIUHNYHQVRJHQKºMVS¨QGLQJVXGODGQLQJPHOOHPVSLGVHQDIHOHNWURGHQRJVYHMVHHPQHW7DNNHWY¨UHGHQ
HOHNWULVNH JQLVW GHU LRQLVHUHU JDVDWPRVI¨UHQ NDQ O\VE\HQ GHUIRU W¨QDHV XGHQ QRJHQ NRQWDNW PHOOHP HOHNWURGHQ RJ
VYHMVHHPQHW'HUILQGHVRJV§HQVWDUȐ\SHPHGUHGXFHUHWWXQJVWHQWLOIºMHOVHVWDUWPHGOLȎGHULNNHNU¨YHUKºMIUHNYHQVPHQNXQ
HQLQGOHGHQGHWLOVWDQGPHGNRUWVOXWQLQJYHGODYVWUºPPHOOHPHOHNWURGHQRJHPQHW,GHWºMHEOLNKYRUHOHNWURGHQOºȎHVVNDEHV
O\VEXHQRJVWUºPPHQºJHVLQGWLOGHQQ§UGHQLQGVWLOOHGHVYHMVHY¨UGL)RUDWIRUEHGUHNYDOLWHWHQDIVYHMVHYXOVWHQVDIVOXȐHQGH
GHOHUGHWKHQVLJWVP¨VVLJWDWNXQQHEHWMHQHVYHMVHVWUºPV¨QNQLQJHQPHGSU¨FLVLRQRJGHWHUQºGYHQGLJWDWJDVVHQVWUºPPHU
QHGLVYHMVHEDGHWHQGQXHWSDUVHNXQGHUHȎHUDWEXHQHUJ§HWXG8QGHUPDQJHDUEHMGVIRUKROGHUGHWKHQVLJWVP¨VVLJWDWNXQQH
U§GHRYHUWRIRULQGVWLOOHGHVYHMVHVWUºPPHRJPHGOHWKHGDWNXQQHVNLȎHIUDGHQHQHWLOGHQDQGHQ %,/(9(/ 459
GODE RÅD OM SVEJSNING I
Svejsepolaritet
D.C.S.P. (Direct Current Straight Polarity)
'HȐHHUGHQPHVWDQYHQGWHSRODULWHW GLUHNWHSRODULWHW GHUJLYHUEHJU¨QVHWVOLGS§HOHNWURGHQ
IRUGLDIYDUPHQNRQFHQWUHUHVS§DQRGHQ HPQHW 'HUI§VVPDOOHRJG\EHEDGHPHGKºMHIUHPIºULQJVKDVWLJKHGHURJODYYDUPHWLOIºUVHO
D.C.R.P. (Direct Current Reverse Polarity)
2PYHQGWSRODULWHWEUXJHVWLOVYHMVQLQJDIOHJHULQJHUEHNO¨GWPHGHWYDUPHEHVWDQGLJWR[\GODJ
PHGHQVPHOWHWHPSHUDWXUGHUHUKºMHUHHQGYHGPHWDO
'HUNDQLNNHDQYHQGHVKºMVWUºPIRUGLGHWYLOPHGIºUHVWRUWVOLGS§HOHNWURGHQ
D.C.S.P.-Pulseret (Direct Current Straight Polarity Pulsed)
1§UGHUDQYHQGHVHQYHGEOLYHQGHSXOVHUHWVWUºPRSQ§VHQEHGUHNRQWURODIVYHMVHEDGHWV
EUHGGHRJG\EGHXQGHUVSHFLHOOHDUEHMGVIRUKROG
6YHMVHEDGHWIRUPHVDIVSLGVLPSXOVHUQH ,S KYRULPRGEDVLVVWUºPPHQ OE KROGHUEXHQW¨QGW
3§GHQQHP§GHEOLYHUGHWQHPPHUHDWVYHMVHW\QGHSODGHUPHGPLQGUHGHIRUPHULQJRJGHU
RSQ§VHQEHGUHIRUPIDNWRURJGHUPHGPLQGUHIDUHIRUUHYQHURJJDVJHQQHPWU¨QJQLQJHU
1§UIUHNYHQVHQIRUºJHV PLGGHOIUHNYHQV RSQ§VHQVPDOOHUHPHUHNRQFHQWUHUHWRJPHUHVWDELO
EXHVDPWHQKºMHUHVYHMVHNYDOLWHWYHGW\QGHSODGHU
TIG-svejsning af stål
7LJSURFHGXUHQHUPHJHWHIIHNWLYYHGVYHMVQLQJDIVW§OE§GHNXOVW§ORJOHJHULQJHURJYHGIºUVWHDIV¨ȐHOVHS§UºUVDPWYHG
VYHMVQLQJGHUNU¨YHUHWRSWLPDOWXGVHHQGH'HUNU¨YHVGLUHNWHSRODULWHW '&63 Forberedelse af kanterne
3URFHGXUHQNU¨YHURPK\JJHOLJUHQJºULQJRJIRUEHUHGHOVHDINDQWHUQH
Valg og forberedelse af elektroden
DA
'HWDQEHIDOHVDWDQYHQGHWKRULXPWXQJVWHQVHOHNWURGHU WKRULXPUºGIDUYHW HOOHU VRP DOWHUQDWLY FHULXPV HOOHU
ODQWKDQVHOHNWURGHUPHGGHQHGHQVW§HQGHGLDPHWUH
Ø elektrode
Strømområde
1.0 mm
15÷75 A
1.6 mm
60÷150 A
2.4 mm
130÷240 A
Į°
Strømområde
30
0÷30 A
60÷90
30÷120 A
90÷120
120÷250 A
(OHNWURGHQVNDOWLOVSLGVHVVRPYLVWS§LOOXVWUDWLRQHQ
460
GODE RÅD OM SVEJSNING I
Svejsestang
6YHMVHVW¨QJHUQHVNDOKDYHPHNDQLVNHHJHQVNDEHUGHUVYDUHUWLOEDVLVPDWHULDOHWV
8QGJ§DWEUXJHVWULPOHUIUDEDVLVPDWHULDOHWIRUGLGHNDQLQGHKROGHXUHQKHGHUIRU§UVDJHWDIIRUDUEHMGQLQJHQGHUNDQI§
QHJDWLYLQGIO\GHOVHS§VYHMVQLQJHQ
%HVN\ȐHOVHVJDV
'HUDQYHQGHVLSUDNVLVDOWLGUHQDUJRQ Svejsestrøm
Ø elektrode
Gasdyse n°
Gasdyse
Argon flow
30 A
0÷30 mm
4/5
6/8.0 mm
OPLQ
60÷90 A
30÷120 mm
4/5/6
6.5/8.0/9.5 mm
OPLQ
90÷120 A
120÷250 mm
6/7
9.5/11.0 mm
OPLQ
TIG-svejsning af kobber
)RUGL7,*VYHMVQLQJHUHQSURFHGXUHPHGVWRUYDUPHNRQFHQWUDWLRQHUGHQVSHFLHOWHJQHWWLOVYHMVQLQJDIPDWHULDOHUPHGVWRU
WHUPLVNOHGHHYQHVRPIHNVNREEHU
9HG7,*VYHMVQLQJDINREEHUVNDOPDQIºOJHVDPPHIUHPJDQJVP§GHVRPYHG7,*VYHMVQLQJDIVW§OHOOHUVSHFLILNNHYHMOHGQLQJHU
9.3 Svejsning med kontinuerlig tråd (MIG/MAG)
Indledning
(W0,*V\VWHPEHVW§UDIHQM¨YQVWUºPVNLOGHHQWU§GIUHPIºUHUHQWU§GVSROHHQEU¨QGHURJJDV
Anlæg til manuel svejsning
6WUºPPHQ RYHUIºUHV WLO O\VEXHQ JHQQHP VPHOWHHOHNWURGHQ WU§G
DQEUDJWPHGSRVLWLYSRODULWHW 8QGHUGHQQHSURFHVRYHUIºUHVGHWVPHOWHGHPHWDOWLOVYHMVHHPQHW
YHGKM¨OSDIO\VEXHQ
'HQ DXWRPDWLVNH IUHPIºULQJ DI GHQ NRQWLQXHUOLJH HOHNWURGH DI
WLOVDWVPDWHULDOH WU§GHQ HUQºGYHQGLJIRUDWHUVWDȐHGHQVPHOWHGH
VYHMVHWU§GXQGHUVYHMVQLQJHQ
Procedurer
9HGVYHMVQLQJPHGJDVEHVN\ȐHOVHGDQQHUGHQP§GHKYRUS§GU§EHUQHVNLOOHVIUDHOHNWURGHQWRIRUVNHOOLJHRYHUIºULQJVV\VWHPHU
9HGGHQIºUVWHPHWRGHGHUGHILQHUHVVRPDZ.2576/871,1*629(5)š56(/ 6+257$5& DzGDQQHVHWOLOOHKXUWLJWVWºUNQHQGH
EDGKYRUPHWDOOHWNXQRYHUIºUHVIUDHOHNWURGHQWLOVYHMVHHPQHWLHQNRUWSHULRGHPHQVHOHNWURGHQHULNRQWDNWPHGEDGHW,GHȐH
WLGVUXPKYRUHOHNWURGHQHULGLUHNWHNRQWDNWPHGEDGHWRSVW§UGHUHQNRUWVOXWQLQJPHGHQVPHOWHHIIHNWIRUHQGHODIWU§GHQGHU
DIEU\GHVKYRUHȎHUO\VEXHQW¨QGHVLJHQRJF\NOXVVHQJHQWDJHV
Cyklussen SHORT og svejsningen SPRAY ARC
I (A)
t (ms)
V (V)
'HQ DQGHQ PHWRGH IRU RYHUIºUVHO DI GU§EHUQH HU GHQ V§NDOGWH
DZ635š-7(29(5)š56(/ 635$<$5& Dz KYRU PHWDOOHW RYHUIºUHV L
IRUPDIPHJHWVP§GU§EHUGHUGDQQHVRJXGVNLOOHVIUDVSLGVHQDI
WU§GHQRJRYHUIºUHVWLOEDGHWYLDO\VEXHVWU§OHQ
t (ms)
A
B
461
DA
GODE RÅD OM SVEJSNING I
Vejseparametre
/\VEXHQVV\QOLJKHGUHGXFHUHUNUDYHWRPDWRSHUDWºUHQQºMHVNDOKROGHºMHPHGUHJXOHULQJVWDEHOOHUQHGDKDQNDQNRQWUROOHUH
VPHOWHEDGHWGLUHNWH
• 6S¨QGLQJHQKDUGLUHNWHLQGIO\GHOVHS§VºPPHQVXGVHHQGHPHQVYHMVHVºPPHQVP§ONDQYDULHUHVHȎHUGHIRUVNHOOLJHEHKRY
YHGPDQXHOWDWMXVWHUHEU¨QGHUHQVEHY¨JHOVHV§OHGHVDWPDQRSQ§UYDULHUHQGHDIO¨JQLQJHUPHGNRQVWDQWVS¨QGLQJ
• 7U§GHQVIUHPIºULQJVKDVWLJKHGDIK¨QJHUDIVYHMVHVWUºPPHQ
ŠƛƙƗƠƒƖƔƦƨƕƣƒƧƛƝƒƨƢơƝƒƚƒƠƒƔƚƒƛƟơƤƔƲƚƯƟƗƙƖƦƣƒƚƞƛƪƠƮƟƛƢƒƣƒƟƗƥƣƒƟƛƤƔƒƣƝƛ
V (V)
I (A)
(m/min)
I (A)
'LDJUDPRYHUYDOJDIGHEHGVWH
DUEHMGVNDUDNWHULVWLND
)RUKROGPHOOHPWU§GHQVIUHPIºULQJVKDVWLJKHGRJ
VWUºPVW\UNHQ VPHOWHNDUDNWHULVWLND S§JUXQGODJDIWU§GHQV
diameter.
DA
462
GODE RÅD OM SVEJSNING I
Vejledende tabel til valg af svejseparametrene i forhold til de mest almindelige arbejdsområder, samt de
mest anvendte tråde
/\VEXHVS¨QGLQJ
šPP
šPP
šPP
šPP
16V - 22V
6+257$5&
60 - 160 A
100 - 175 A
120 - 180 A
150 - 200 A
/DYJHQQHPȏU¨QJQLQJ
ved små tykkelser
God kontrol af
JHQQHPWU¨QJQLQJHQ
og smeltningen
God smeltning vandret
og lodret
Ikke anvendt
24V - 28V
6(0,6+257$5&
2YHUJDQJV]RQH
150 - 250 A
200 - 300 A
250 - 350 A
300 - 400 A
Automatisk
KMºUQHVYHMVQLQJ
Automatisk svejsning
PHGKºMVS¨QGLQJ
Automatisk svejsning
(faldende)
Ikke anvendt
300 - 500 A
500 - 750 A
30V - 45V
635$<$5&
150 - 250 A
200 - 350 A
/DYJHQQHPWU¨QJQLQJ
ved regulering til 200 A
Automatisk svejsning
med flere
JHQQHPIºUVOHU
*RGJHQQHPWU¨QJQLQJ *RGJHQQHPWU¨QJQLQJ
(faldende)
RJKºMDIOHMULQJS§VWRUH
tykkelser
Anvendelige gasser
0,*0$*VYHMVQLQJNHQGHWHJQHVKRYHGVDJHOLJWDIGHQDQYHQGWHJDVW\SHLQHUWWLO0,*VYHMVQLQJ 0HWDO,QHUW*DV DNWLYWLO
0$*VYHMVQLQJ 0HWDO$FWLYH*DV - Kuldioxid (CO2)
9HG DQYHQGHOVH DI &22 VRP EHVN\ȐHOVHVJDV RSQ§U PDQ KºM JHQQHPWU¨QJQLQJ PHG VWRU IUHPIºULQJVKDVWLJKHG VDPW
NRUUHNWH PHNDQLVNH HJHQVNDEHU VDPWLGLJW PHG HQ ODY GULȎVRPNRVWQLQJ $OOLJHYHO PHGIºUHU EUXJ DI GHQQH JDV VWRUH
SUREOHPHUYHGUºUHQGHGHQDIVOXȐHQGHNHPLVNHVDPPHQV¨WQLQJDIVDPOLQJHUQHIRUGLGHURSVW§UWDEDIHOHPHQWHUGHUKDU
OHWYHGDWR[\GHUHRJVDPWLGLJWWLOIºUHVGHUPHUHNXOVWRIWLOEDGHW6YHMVQLQJPHGUHQ&22JLYHURJV§DQGUHSUREOHPHUV§VRP
IRUVWRUHP¨QJGHUVSUºMWVDPWRSVW§HOVHDISRUºVLWHWIRU§UVDJHWDINXOLOWH
- Argon
'HQQHLQDNWLYHJDVDQYHQGHVUHQYHGVYHMVQLQJDIOHWPHWDOOHJHULQJHUKYRULPRGPDQWLOVYHMVQLQJDIUXVȏULWVW§OPHGNURP
QLNNHOEºUIRUHWU¨NNHDWDUEHMGHPHGWLOIºMHOVHDIR[\JHQRJ&22LSURFHQWGHOHQIRUGLGHȐHIRUKROGELGUDJHUWLOO\VEXHQV
VWDELOLWHWRJJLYHUHQIRUEHGUHWIRUPS§VYHMVHVºPPHQ
- Helium
'HQQH JDV DQYHQGHV L VWHGHW IRU DUJRQ RJ JLYHU VWºUUH JHQQHPWU¨QJQLQJ YHG VWRUH W\NNHOVHU VDPW VWºUUH
IUHPIºULQJVKDVWLJKHG
- Blanding af Argon og Helium
9HGGHQQHEODQGLQJRSQ§UPDQHQPHUHVWDELOO\VEXHVDPWVWºUUHJHQQHPWU¨QJQLQJRJKDVWLJKHGLIRUKROGWLODUJRQ
- Blanding af Argon-CO2 og Argon-CO2 -Oxygen
'LVVHEODQGLQJHUDQYHQGHVWLOVYHMVQLQJDIMHUQKROGLJHPDWHULDOHUVSHFLHOWXQGHUIRUKROGPHG6+257$5&IRUGLGHIRUEHGUHU
GHQVSHFLILNNHYDUPHWLOIºUVHO'HȐHPHGIºUHUGRJLNNHDWGHLNNHNDQDQYHQGHVYHG635$<$5&
1RUPDOWLQGHKROGHUEODQGLQJHQHQSURFHQWGHODI&22S§PHOOHPRJRJ22S§RPWUHQW
6HLDQO¨JJHWVEUXJHUYHMOHGQLQJ
463
DA
TEKNISKE SPECIFIKATIONER
10. TEKNISKE SPECIFIKATIONER
Elektriske egenskaber
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grænsefladen med det offentlige net (fælles koblingspunkt - point of common coupling, pcc) er mindre end eller lig med den
RSJLYQHY¨UGLŜ]PD[ŝ6§IUHPWXGVW\UHWVNDOWLOVOXŻHVHWRIIHQWOLJWODYVS¨QGLQJVIRUV\QLQJVQHWHUGHWPRQWºUHQVHOOHU
EUXJHUHQVDQVYDUDWVLNUHDWXGVW\UHWNDQWLOVOXŻHVHYHQWXHOWYHGKHQYHQGHOVHWLOHOVHOVNDEHW
Brugsfaktor
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%UXJVIDNWRU00$ r&
; 400
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400
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EU-SAMSVARSERKLÆRING
Byggherren
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
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2014/35/EU
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LOW VOLTAGE DIRECTIVE
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EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
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Lino Frasson
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INNHOLDSFORTEGNELSE
1. ADVARSEL .......................................................................................................................................473
%UXNVPLOMº....................................................................................................................................................................... 473
3HUVRQOLJEHVN\ȏHOVHRJEHVN\ȏHOVHDYWUHGMHPDQQ ....................................................................................... 473
%HVN\ȏHOVHPRWUº\NRJJDVV................................................................................................................................... 474
1.4 For å forebygge brann/eksplosjoner.....................................................................................................................474
1.5 Forebyggelse ved bruk av gassbeholder .............................................................................................................475
9HUQPRWHOHNWULVNVWºW................................................................................................................................................ 475
1.7 Elektromagnetiske felt og forstyrrelser..................................................................................................................475
1.8 Vernegrad IP ................................................................................................................................................................. 476
1.9 Avhending ..................................................................................................................................................................... 476
2. INSTALLASJON...............................................................................................................................477
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2.2 Plassering av anlegget .............................................................................................................................................. 477
2.3 Kopling............................................................................................................................................................................ 477
2.4 Installasjon..................................................................................................................................................................... 478
3. PRESENTASJON AV ANLEGGET ....................................................................................................481
3.1 Bakpanel........................................................................................................................................................................ 481
3.2 Bakpanel........................................................................................................................................................................ 481
6WºSVHOSDQHO ................................................................................................................................................................. 481
3.4 Frontpanel med kontroller URANOS NX 4000/5000 PME (LCD 3.5”).......................................................... 482
3.5 Frontpanel med kontroller URANOS NX 4000/5000 PME.............................................................................. 483
4. BRUK AV UTSTYRET........................................................................................................................483
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Testskjerm....................................................................................................................................................................... 483
Hovedskjerm................................................................................................................................................................. 484
Hovedskjermbilde MMA-prosess............................................................................................................................484
5. INNSTILLING...................................................................................................................................491
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6. VEDLIKEHOLD ................................................................................................................................505
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6.2 Sorumluluk ..................................................................................................................................................................... 505
7. ALARM KODER ...............................................................................................................................505
8. DIAGNOSTIKK OG LØSNINGER....................................................................................................507
9. TEORETISKE BESKRIVELSER AV SVEISING ...................................................................................511
9.1 Sveising med bekledt elektrode (MMA) ................................................................................................................511
9.2 TIG-Sveising (kontinuerlig bue)................................................................................................................................. 512
9.3 Kontinuerlig trådsveising (MIG/MAG) ....................................................................................................................513
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TEKNISK SPESIFIKASJON............................................................................................................516
IDENTIFIKASJONSPLATE.............................................................................................................520
BESKRIVELSE INFORMASJONSSKILT.........................................................................................521
SKJEMA.........................................................................................................................................627
SKJØTEMUNNSTYKKER.............................................................................................................635
15. LISTE OVER RESERVEDELER.......................................................................................................639
SYMBOLENES FORKLARING
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EN
IEC
Anlegget skal brukes i miljøer med en temperatur mellom -10°C og +40°C (mellom +14°F og +104°F).
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131°F).
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1.3 Beskyttelse mot røyk og gass
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•
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1.4 For å forebygge brann/eksplosjoner
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NO
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474
ADVARSEL
1.5 Forebyggelse ved bruk av gassbeholder
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1.6 Vern mot elektrisk støt
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1.7 Elektromagnetiske felt og forstyrrelser
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1.7.1 EMC overensstemmelse med: EN 60974-10/A1:2015.
.ODVVH
B
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Klasse
A
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475
NO
ADVARSEL
1.7.2 Installasjon, bruk og vurdering av området
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Brukeren må har erfaringer i sektoren og er ansvarlig for installasjonen og bruken av enheten i overensstemmelse
med fabrikantens anvisninger. Hvis elektromagnetiske forstyrrelser oppstår, er det brukeren som må løse
problemet, om nødvendig ved hjelp av fabrikantens tekniske assistanse.
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1.7.3 Krav hovedforsyning
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1.7.4 Forholdsregler for kabler
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1.7.5 Jording
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1.7.6 Jording av delen som skal bearbeides
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1.7.7 Skjerming
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1.8 Vernegrad IP
IP23S
IP
NO
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1.9 Avhending
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476
INSTALLASJON
2. INSTALLASJON
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2.1 Løfting, transport og lossing
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2.2 Plassering av anlegget
Følg disse reglene:
•
•
•
•
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2.3 Kopling
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477
NO
INSTALLASJON
2.4 Installasjon
2.4.1 Tilkobling for MMA-sveising
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1
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2
1HJDWLYWVWUºPXȐDN 3
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4
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sikret.
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2.4.2 Kopling for fuging
1
Jordklemmekontakt
2
1HJDWLYWVWUºPXȐDN 3
ARC AIR klemmekontakt
4
3RVLWLYWVWUºPXȐDN 5
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NO
478
INSTALLASJON
2.4.3 Tilkobling for TIG-sveising
1
Jordklemmekontakt
2
3RVLWLYWVWUºPXȐDN 3
TIG brennerens feste
4
Fakkelstikkontakt
5
Kobling for gassrør
6
Reduksjonsventilen
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sikret.
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sikret.
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2.4.4 Kopling for MIG/MAG-sveising
1
Signalkabel (CAN-BUS) inngang
2
Strømkabelen
3
3RVLWLYWVWUºPXȐDN 4
Signalkabel
5
Inngang signalkabel (CAN-BUS) (Kabelbunt)
6
Gassrør
7
Koblingsstykke gassforsyning
NO
479
INSTALLASJON
1
Signalkabel (CAN-BUS) inngang
2
Strømkabelen
3
3RVLWLYWVWUºPXȐDN 4
Signalkabel
5
Inngang signalkabel (CAN-BUS) (Kabelbunt)
6
Gassrør
7
Koblingsstykke gassforsyning
.RSOHVWUºPNDEHOHQWLONRUUHNWXȐDN6HȐLQQNRQWDNWHQRJGUHLGHQPHGNORNNHQWLOGHOHQHHUKHOWVLNUHW
.RSOHVLJQDONDEHOHQWLONRUUHNWNRQWDNW6HȐLNRQQHNWRUHQRJGUHLULQJPXȐHUHQPHGXUVWLOGHOHQHUVNLNNHOLJIDVW
.RSOHJDVVODQJHQWLOEHKROGHUHQVWU\NNUHGXNVMRQVYHQWLOHOOHUWLOJDVVIRUV\QLQJHQ5HJXOHUJDVVIO\WHQPHOORPWLOOPLQ
.RSOHYDQQVODQJHQ EO§IDUJH WLOKXUWLJNRSOLQJVXȐDNHW EO§IDUJH
S§NMºOHHQKHWHQ
.RSOHYDQQVODQJHQ UºGIDUJH WLOKXUWLNRSOLQJV UºGIDUJH
LQQWDNS§NMºOHHQKHWHQ
1
Jordklemmekontakt
2
1HJDWLYWVWUºPXȐDN .RSOMRUGNOHPPHQWLOGHQQHJDWLYHVRNNHOHQ S§VWUºPNLOGHQ6HȐLQQNRQWDNWHQRJGUHLGHQPHGNORNNHQWLOGHOHQHHUKHOW
sikret.
NO
1
Sveisebrennerens feste
2
Kontakt
.RSOHYDQQVODQJHQIUDVYHLVHEUHQQHUHQ EO§IDUJH WLOKXUWLJNRSOLQJV EO§IDUJH
XȐDNS§NMºOHHQKHWHQ
.RSOHYDQQVODQJHQIUDVYHLVHEUHQQHUHQ UºGIDUJH WLOKXUWLJNRSOLQJV UºGIDUJH
LQQWDNS§NMºOHHQKHWHQ
.RSOH0,*0$*EUHQQHUHQWLOVHQWUDODGDSWHUHQRJY¨UPHJHWQº\HPHG§VNUXIHVWHULQJHQKHOWIDVW
480
PRESENTASJON AV ANLEGGET
3. PRESENTASJON AV ANLEGGET
3.1 Bakpanel
4
1
2
Strømforsyningskabel
)RU§IRUV\QHDQOHJJHWPHGVWUºPYHGNRSOLQJWLOQHȐHW
2
Av/PÅ-bryter
6W\UHUGHQHOHNWULVNHS§VO§LQJHQDYVYHLVHPDVNLQHQ
'HQKDUWRSRVLVMRQHU2VO§ȐDY,VO§ȐS§
5
3
3
Ikke brukt
4
Signalkabel CAN-BUS inngang (RC, RI...)
5
Inngang signalkabel (CAN-BUS) (Kabelbunt)
1
Strømforsyningskabel
1
3.2 Bakpanel
4
3
2
)RU§IRUV\QHDQOHJJHWPHGVWUºPYHGNRSOLQJWLOQHȐHW
2
Av/PÅ-bryter
6W\UHUGHQHOHNWULVNHS§VO§LQJHQDYVYHLVHPDVNLQHQ
'HQKDUWRSRVLVMRQHU2VO§ȐDY,VO§ȐS§
5
3
Ikke brukt
4
Signalkabel CAN-BUS inngang (RC, RI...)
5
Inngang signalkabel (CAN-BUS) (Kabelbunt)
1
3RVLWLYWVWUºPXȐDN 1
3.3 Støpselpanel
Prosess MMA
Prosess TIG 2
1HJDWLYWVWUºPXȐDN Prosess MMA
Prosess TIG MIG/MAGSURVHVV
2
1
481
7LONREOLQJHOHNWURGHORPPHO\NW
7LONREOLQJMRUGNDEHO
7LONREOLQJMRUGNDEHO
7LONREOLQJORPPHO\NW
7LONREOLQJMRUGNDEHO
NO
PRESENTASJON AV ANLEGGET
3.4 Frontpanel med kontroller URANOS NX 4000/5000 PME (LCD 3.5")
1
5
2
3
4
6
7
1
8
9
LED for strømtilførsel
9LVHUDWXWVW\UHWHUWLONRSOHWQHȐHWRJHUS§
2
LED for generell alarm
,QGLNHUHUPXOLJS§YLUNQLQJDYHQEHVN\ȐHOVHVHQKHWV§VRPWHPSHUDWXUEHVN\ȐHOVH
3
LED for aktivert effekt
,QGLNHUHUDWGHWHUVSHQQLQJS§XWVW\UHWVVSHQQLQJVXȐDN
4
7-segment skjerm
9LVHU GH JHQHUHOOH VYHLVHPDVNLQSDUDPHWUHQH XQGHU RSSVWDUW VHȐLQJHU VWUºP RJ VSHQQLQJVYHUGLHU XQGHU
VYHLVLQJRJNRGLQJDYDODUPHU
0XOLJJMºU YLVLQJ DY VYHLVHEUHQQHUHQV JHQHUHOOH YHUGLHU XQGHU RSSVWDUW LQQVWLOOLQJHU VWUºPYHUGLHU
VYHLVHVSHQQLQJRJDODUPNRGHU
5
NO
LCD skjerm
9LVHU GH JHQHUHOOH VYHLVHPDVNLQSDUDPHWUHQH XQGHU RSSVWDUW VHȐLQJHU VWUºP RJ VSHQQLQJVYHUGLHU XQGHU
VYHLVLQJRJNRGLQJDYDODUPHU
7LOODWHUDOOHRSHUDVMRQHU§EOLYLVWº\HEOLNNHOLJ
6
Hovedjusteringshendelen
0XOLJJMºUNRQWLQXHUOLJ§NXQQHMXVWHUHVYHLVHVWUºPPHQ
7LOODWHU§WLOIºUHRSSVHȐYDOJRJVHȐLQJDYVYHLVHSDUDPHWHU
7
Funksjonsknapp
/DUGHJYHOJHIRUVNMHOOLJHV\VWHPIXQNVMRQHU
6YHLVHSURVHVV
6YHLVHPHWRGHU
6WUºPSXOVLQJ
*UDILVNPHWRGH
482
BRUK AV UTSTYRET
8
Programknapp
/DUGHJYHOJHHWSUHVDȐVYHLVHSURJUDPYHG§YHOJHQRHQI§HQNOHVHȐLQJHU
7U§GW\SH
7\SHJDVV
7U§GGLDPHWHU
9
Job-tast
7LOODWHUODJULQJRJDGPLQLVWUDVMRQDYVYHLVHSURJUDPVRPNDQSHUVRQDOLVHUHVDYRSHUDWºUHQ
3.5 Frontpanel med kontroller URANOS NX 4000/5000 PME
1
1
2
3
LED for strømtilførsel
9LVHUDWXWVW\UHWHUWLONRSOHWQHȐHWRJHUS§
2
LED for generell alarm
,QGLNHUHUPXOLJS§YLUNQLQJDYHQEHVN\ȐHOVHVHQKHWV§VRP
WHPSHUDWXUEHVN\ȐHOVH
3
LED for aktivert effekt
,QGLNHUHUDWGHWHUVSHQQLQJS§XWVW\UHWVVSHQQLQJVXȐDN
4
Signalkabel CAN-BUS inngang (RC, RI...)
4
4. BRUK AV UTSTYRET
4.1 Startskjerm
1§UGHQVO§VS§XȏºUHUJHQHUDWRUHQHQUHNNHNRQWUROOHUIRU§JDUDQWHUHNRUUHNWRSHUDVMRQDYV\VWHPHWRJDYDOWXWVW\UHWVRPHU
WLONRSOHWGHQ3§GHȐHWULQQXȏºUHVRJV§JDVVWHVWHQIRU§VMHNNHULNWLJWLONRSOLQJWLOJDVVIRUV\QLQJVV\VWHPHW
4.2 Testskjerm
1§UVLGHSDQHOHW VSROHURPPHW HU§SHQWHUVYHLVHRSHUDVMRQHQHIRUKLQGUHWIUDNMºULQJ
7HVWVNMHUPHQIUHPVW§US§/&'VNMHUPHQ
5
4
3
1
7U§GPDWLQJ
2
Gasstest
3
7U§GKDVWLJKHW
4
6LGHSDQHO§SHQW
5
2YHUVNULȎ
NO
1
2
Trådmating
0XOLJJMºUPDQXHOOWU§GPDWLQJXWHQJDVVIO\WRJXWHQWU§GLQQVDȐ
7LOODWHULQQIºULQJDYWU§GLEUHQQHUNDSSHQXQGHUIRUEHUHGHOVHVIDVHQIRUVYHLVLQJ
Gasstest
/DUJDVVNUHWVHQEOLUHQVHWIRUXUHQKHWHURJXȏºULQJDYMXVWHULQJDYSDVVHQGHLQQOHGHQGHWU\NNS§JDVVWU\NNRJ
IO\WXWHQVSHQQLQJS§
483
BRUK AV UTSTYRET
Trådhastighet
7LOODWHUUHJXOHULQJDYPDWHKDVWLJKHWHQIRUWU§GHQ XQGHUODVWLQJWULQQHW 0LQLPXP
0DNVLPXP
Standard
0.5 m/min
22.0 m/min
3.0 m/min
Sidepanel åpent
2YHUVNULȎ
*LUYLVQLQJDYYLVVHGHOHUDYYLNWLJLQIRUPDVMRQUHODWHUWWLOGHQYDOJWHSURVHVV
4.3 Hovedskjerm
7LOODWHUNRQWUROODYV\VWHPHWRJDYVYHLVHSURVHVVHQYHG§YLVHKRYHGVHȐLQJHQH
4.4 Hovedskjermbilde MMA-prosess
1
1
0§OLQJHU
2
6YHLVHSDUDPHWHU
3
)XQNVMRQHU
2
3
Målinger
8QGHUVYHLVHRSHUDVMRQHQHUUHHOOVWUºPRJVSHQQLQJVP§OLQJHUYLVWS§/&'VNMHUPHQ
1
1
6YHLVHVWUºP
2
VYHLVHVSHQQLQJ
2
Sveiseparameter
9HOJGHWºQVNHGHSDUDPHWHUYHG§WU\NNHS§HQFRGHUNQDSSHQ
5
1
NO
2
3
1
6YHLVHSDUDPHWHU
2
Parameter ikon
3
3DUDPHWHUYHUGL
4
0§OHHQKHWIRUSDUDPHWHUHW
5
95' 9ROWDJH5HGXFWLRQ'HYLFH
6SHQQLQJV5HGXNVMRQVHQKHW
9LVHUDWXEHODVWHWVSHQQLQJS§XWVW\UHWHUXQGHUNRQWUROO
4
Funksjoner
7LOODWHUVHȐLQJDYGHPHVWYLNWLJHSURVHVVIXQNVMRQHQHRJVYHLVHPHWRGHU
1
1
6YHLVHSURVHVV
2
00$V\QHUJL
2
484
BRUK AV UTSTYRET
Sveiseprosess
MMA
TIG DC
MIG/MAG Standard
3XOVHW0,*0$*
MMA-synergi
)RU§VWLOOHLQGHQEHVWHEXHG\QDPLNNHQYHG§YHOJHEUXNWHOHNWURGHW\SH
9HG§YHOJHNRUUHNWEXHG\QDPLNNRSSQ§VPDNVLPXPIRUGHOHU§EOLXWOHGHWIUDVSHQQLQJVWLOIºUVHOHQLGHQKHQVLNW§
RSSQ§GHQEHVWPXOLJHVYHLVH\WHOVH
Standard
%DVLVN5XWLO
&HOOXORVH
6W§O
$OXPLQLXP
6WºSMHUQ
3HUIHNWVYHLVHUHVXOWDWPHGGHQEUXNWHHOHNWURGHHULNNHJDUDQWHUW
6YHLVHUHVXOWDWDYKHQJHUDYNYDOLWHWHQS§VOLWHGHOHURJGHUHVRSSEHYDULQJRSHUDVMRQVRJVYHLVHIRUKROG
WDOOULNHPXOLJHDSSOLNDVMRQHUHWF
4.5 Hovedskjermbilde TIG-prosess
1
0§OLQJHU
2
6YHLVHSDUDPHWHU
3
)XQNVMRQHU
Målinger
8QGHUVYHLVHRSHUDVMRQHQHUUHHOOVWUºPRJVSHQQLQJVP§OLQJHUYLVWS§/&'VNMHUPHQ
1
1
6YHLVHVWUºP
2
VYHLVHVSHQQLQJ
1
6YHLVHSDUDPHWHU
2
Sveiseparameter
1
9HOJGHWºQVNHGHSDUDPHWHUYHG§WU\NNHS§HQFRGHUNQDSSHQ
-XVWHUYHUGLHQDYGHWYDOJWHSDUDPHWHUYHG§GUHLHHQFRGHUHQ
2
3
2
Parameter ikon
3
3DUDPHWHUYHUGL
4
0§OHHQKHWIRUSDUDPHWHUHW
4
485
NO
BRUK AV UTSTYRET
Funksjoner
7LOODWHUVHȐLQJDYGHPHVWYLNWLJHSURVHVVIXQNVMRQHQHRJVYHLVHPHWRGHU
1
6YHLVHSURVHVV
Sveiseprosess
TIG DC
MIG/MAG Standard
3XOVHW0,*0$*
4.6 Hovedskjermbilde MIG/MAG-prosess
Standard skjermbilde
1
2
1
2YHUVNULȎ0,*0$*
2
6YHLVHSDUDPHWHU
3
)XQNVMRQHU
1
2YHUVNULȎ0,*0$*
2
6YHLVHSDUDPHWHU
3
)XQNVMRQHU
3
Grafisk skjermbilde
1
2
3
NO
2YHUVNULȎ0,*0$*
*LUYLVQLQJDYYLVVHGHOHUDYYLNWLJLQIRUPDVMRQUHODWHUWWLOGHQYDOJWHSURVHVV
Synergikurve valgt
1
2
3
1
7\SHI\OOPHWDOO
2
Tråddiameter
3
7\SHJDVV
Sveiseparameter
1
2
3
4
1
6YHLVHVWUºP
2
$UEHLGVVW\NNHWVW\NNHOVH
3
+MºUQHIRUELQGHOVH
4
6YHLVHVSHQQLQJ
486
MMA
BRUK AV UTSTYRET
Sveiseparameter ( Standard skjermbilde)
9HOJGHWºQVNHGHSDUDPHWHUYHG§WU\NNHS§HQFRGHUNQDSSHQ
1
6YHLVHSDUDPHWHU
2
Parameter ikon
3
3DUDPHWHUYHUGL
4
0§OHHQKHWIRUSDUDPHWHUHW
4
3
2
1
Sveiseparameter (Grafisk skjermbilde)
9HOJGHWºQVNHGHSDUDPHWHUYHG§WU\NNHS§HQFRGHUNQDSSHQ
1
3
2
1
6YHLVHSDUDPHWHU
2
Parameter ikon
3
3DUDPHWHUYHUGL
4
0§OHHQKHWIRUSDUDPHWHUHW
4
Funksjoner
7LOODWHUVHȐLQJDYGHPHVWYLNWLJHSURVHVVIXQNVMRQHQHRJVYHLVHPHWRGHU
1
2
3
1
6YHLVHSURVHVV
2
6YHLVHPHWRGHU
3
'REEHOSXOVHW
4
6NMHUPELOGH
4
Sveiseprosess
MIG/MAG Standard
3XOVHW0,*0$*
MMA
TIG DC
Sveisemetoder
*LUYDOJDYVYHLVHPHWRGHQ
2 Trinn
,WRWULQQWU\NNHNQDSSHQI§UJDVVHQWLO§VWUºPPHPDWHUVSHQQLQJWLOWU§GHQRJI§UGHQWLO§WUHNNHVIUHP
Q§UGHQVOLSSHVVWHQJHVJDVVHQVSHQQLQJHQRJWU§GPDWLQJHQVO§VDY
4 Trinn
,ILUHWULQQIºUVWHWU\NNS§NQDSSHQI§UJDVVHQWLO§VWUºPPHPHGHQPDQXHOOSUHJDVVWLGVOLSSHGHQ
DNWLYHUHUVSHQQLQJHQWLOWU§GHQRJGHQVPDWLQJ3§IºOJHQGHWU\NNS§NQDSSHQVWRSSHUWU§GHQRJVWDUWHU
VOXȐSURVHVVHQVRPEULQJHUVWUºPPHQWLOEDNHWLOQXOOYHGGD§VOLSSHNQDSSHQVWHQJHVJDVVIO\WHQ
&UDWHUILOOHU
/DUVYHLVLQJEOLJMRUWPHGWUHIRUVNMHOOLJHHIIHNWQLY§VRPNDQYHOJHVGLUHNWHRJNRQWUROOHUWDYVYHLVHUHQYHG
EUXNDYEUHQQHUNQDSSHQ
)ºUVWHWU\NNS§NQDSSHQI§UJDVVHQWLO§VWUºPPHDNWLYHUHUVSHQQLQJWLOWU§GHQRJPDWHUGHQPHGHQ
KDVWLJKHWVDȐPHGSDUDPHWHUHWDZLQLWLHOWLQNUHPHQWDz XQGHURSSVHȐHW RJPHGGHUHODWLYHV\QHUJLYHUGLHQH
DVYHLVHSDUDPHWUHQH
1§UEUHQQHUNQDSSHQVOLSSHVHQGUHVWU§GKDVWLJKHWHQRJGHUHODWLYHV\QHUJLSDUDPHWUHQHDXWRPDWLVNWLO
KRYHGYHUGLHQHVDȐS§NRQWUROOSDQHOHW
1HVWHWU\NNS§EUHQQHUNQDSSHQEULQJHUWU§GKDVWLJKHWHQRJGHUHODWLYHV\QHUJLSDUDPHWUHQHWLOGH
SUHVDȐH XQGHURSSVHȐHW NUDWHUI\OOHUSDUDPHWHUYHUGLHQH
9HG§VOLSSHEUHQQHUNQDSSHQVWRSSHUWU§GPDWLQJHQRJIRUV\QHUHIIHNWIRUEXUQEDFNRJHȐHUJDVV
trinnene.
487
NO
BRUK AV UTSTYRET
Dobbel pulset
'REEHOSXOVHWDNWLYHUW
'REEHOSXOVHWLNNHDNWLYHUW
Skjermbilde
7LOODWHUHQGULQJHQDYYLVQLQJPHOORP
6WDQGDUGVNMHUPELOGH
*UDILVNVNMHUPELOGH
Skjermen synergikurver
Synergi
/DUGHJYHOJHHWSUHVDȐVYHLVHSURJUDP V\QHUJL YHG§YHOJHQRHQI§HQNOHVHȐLQJHU
Valg av sveiseprosess
*§LQQLVNMHUPELOGHWV\QHUJLRJWU\NNS§NQDSSHQ
VHNXQG
e
9HOJºQVNHWVYHLVHSURVHVVYHG§WU\NNHS§
7U\NNS§NQDSSHQ
IRU§J§WLOQHVWHWULQQ
Sveiseprosess
Skjermbilde for valg av synergi Materialtype/gasstype
4
5
NO
1
2
1
6YHLVHSURJUDP %¸KOHU$UF8QLYHUVDO$UF
2
9DOJDYPDWHULDOHJDVV
3
Tråddiameter
4
2YHUVNULȎ
5
6YHLVHSURJUDP
3
Sveiseprogram
*LUYDOJDYVYHLVHSURJUDP
%¸KOHU$UF
8QLYHUVDO$UF
Valg av materiale/gass
/DUGHJYHOJH
• 7\SHI\OOPHWDOO
• 7\SHJDVV
488
LPLQVWHȐ
BRUK AV UTSTYRET
Tråddiameter
0XOLJJMºUYDOJDYWU§GGLDPHWHU PP 1
Tråddiameter
0.6 mm
0.8 mm
0.9 mm
1.0 mm
1.2 mm
1.6 mm
2.0 mm
1
2YHUVNULȎ
*LUYLVQLQJDYYLVVHGHOHUDYYLNWLJLQIRUPDVMRQUHODWHUWWLOGHQYDOJWHSURVHVV
NO PROGRAM
,QGLNHUHUDWGHWYDOJWHV\QHUJLSURJUDPPHWLNNHHUWLOJMHQJHOLJHOOHUSDVVHULNNHPHGGHDQGUH
V\VWHPVHȐLQJHQH
4.7 Programskjerm
7LOODWHUODJULQJRJDGPLQLVWUDVMRQDYVYHLVHSURJUDPVRPNDQSHUVRQDOLVHUHVDYRSHUDWºUHQ
Programmer (JOB)
1
)XQNVMRQHU
2
1XPPHUS§GHWYDOJWHSURJUDP
4
3
+RYHGSDUDPHWHUIRUGHWYDOJWHSURJUDP
3
4
%HVNULYHOVHDYGHWYDOJWHSURJUDP
5
2YHUVNULȎ
5
2
1
6HVHNVMRQ+RYHGVNMHUP
Program lagring
DZSURJUDPODJULQJDzPHQ\HQYHG§WU\NNHNQDSS
LPLQVWHȐVHNXQG
NO
9HOJºQVNHWSURJUDP HOOHUGHWWRPPHPLQQH YHGGUHLLQJDYHQFRGHUHQ
Minne tomt
Program lagret
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
/DJUHDOOHDNWXHOOHVHȐLQJHUIRUGHWYDOJWHSURJUDPYHG§WU\NNHNQDSSHQ
489
.
BRUK AV UTSTYRET
*LHQEHVNULYHOVHDYSURJUDPPHW
9HOJºQVNHWERNVWDYYHG§GUHLHHQFRGHUHQ
/DJUHYDOJWERNVWDYYHG§WU\NNHHQFRGHUHQ
.DQVHOOHUGHQVLVWHERNVWDYYHG§WU\NNHNQDSS
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
.
/DJULQJDYHWQ\ȐSURJUDPS§HWDOOHUHGHRNNXSHUWPLQQHRPU§GHNUHYHUVOHȐLQJDYPLQQHRPU§GHWPHGHQREOLJDWRULVN
SURVHG\UH
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
)MHUQGHWYDOJWHSURJUDPPHG§WU\NNHNQDSS
*MHQWDODJULQJVSURVHG\UHQ
.
Program henting
+HQWIUHPIºUVWHSURJUDPWLOJMHQJHOLJYHG§WU\NNHNQDSS
9HOJºQVNHWSURJUDPYHG§GUHLHHQFRGHUHQ
9HOJºQVNHWSURJUDPYHG§WU\NNHNQDSS
.
.
%DUHPLQQHRPU§GHUVRPHURNNXSHUWDYHWSURJUDPEOLUKHQWHWIUHPPHQVGH
OHGLJHRPU§GHUDXWRPDWLVNEOLUGURSSHW
Program kansellering
9HOJºQVNHWSURJUDPYHG§GUHLHHQFRGHUHQ
)MHUQGHWYDOJWHSURJUDPPHG§WU\NNHNQDSS
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
)MHUQGHWYDOJWHSURJUDPPHG§WU\NNHNQDSS
NO
490
.
.
INNSTILLING
5. INNSTILLING
5.1 Oppsett og innstillinger av parametrene
0XOLJJMºULQQVWLOOLQJRJUHJXOHULQJDYHQVHULHHNVWUHSDUDPHWHUIRUHQEHGUHRJPHUHNVDNWK§QGWHULQJDYVYHLVHDQOHJJHW
3DUDPHWUHQHVRPHULQNOXGHUWLLQQVWLOOLQJHQHURUJDQLVHUWLVDPVYDUPHGGHQVYHLVHSURVHVVGXKDUYDOJWRJKDUHWNRGHQXPPHU
)RU§XȏºUHLQQVWLOOLQJVSURVHG\UHQ
8ȏºUHVYHG§WU\NNHS§HQFRGHUNQDSSHQLVHNXQGHU
7LOJDQJHQEHNUHȎHVDYWHNVWHQS§GLVSOD\HW
Valg og regulering av ønsket parameter
6NMHUYHG§GUHLHNRGHHQKHWHQWLOGHQYLVHUNRGHQXPPHUHWVRPJMHOGHUºQVNHWSDUDPHWHU
+YLVGXWU\NNHUS§HQNRGHUWDVWHQNDQGXI§YLVWLQQVWLOWYHUGLIRUYDOJWSDUDPHWHURJGHQVUHJXOHULQJ
For å gå ut fra innstillingsmodus
)RU§J§XWIUDVHNVMRQHQDzUHJXOHULQJDzVNDOGXWU\NNHS§HQNRGHUWDVWHQLJMHQ
)RU§J§XWIUDLQQVWLOOLQJVPRGXVNDQGXVWLOOHGHJS§SDUDPHWHUDZDz ODJUHRJJ§XW RJWU\NNHS§HQNRGHUWDVWHQ
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
)RU§ODJUHHQGULQJHQRJJ§XWDYVHWXSWU\NNS§
.
5.1.1 Liste med parametrer for innstilling (MMA)
Lagre og gå ut
0
)RU§ODJUHHQGULQJHQHRJJ§XWIUDLQQVWLOOLQJVPRGXV
1
Reset
3
Hot start
)RU§WLOEDNHVWLOOHDOOHVWDQGDUGSDUDPHWUHQH
0XOLJJMºUUHJXOHULQJDYYHUGLHQIRUKRWVWDUWL00$
7LOODWHUHQRSSVWDUWVRPHUPHUHOOHUPLQGUHDZYDUPDzLIDVHQHIRUEXHQVDNWLYHULQJIRU§OHȐHRSSVWDUW
Basisk elektrode
Cellulose elektrode
0LQLPXP
0DNVLPXP
Standard
0LQLPXP
0DNVLPXP
Standard
DY
DY
CrNi elektrode
Aluminiums elektrode
0LQLPXP
0DNVLPXP
Standard
0LQLPXP
0DNVLPXP
Standard
DY
DY
NO
Støpejerns elektrode
7
0LQLPXP
0DNVLPXP
Standard
DY
Sveisestrøm
)RUUHJXOHULQJDYVYHLVHVWUºPPHQ
0LQLPXP
0DNVLPXP
Standard
3A
,PD[
100 A
491
INNSTILLING
8
Arc force
)RU§UHJXOHUHYHUGLHQ$UFIRUFHL00$
*MºUDWGXRSSQ§UG\QDPLVNHVYDUVRPHUPHUHOOHUPLQGUHHQHUJLVNXQGHUVYHLVLQJHQIRU§OHȐHVYHLVHUHQVDUEHLG
šNQLQJDYYHUGLHQS§EXHQPHGIºUHUUHGXNVMRQDYULVLNRHQIRUNOHELQJDYHOHNWURGHQ
Basisk elektrode
Cellulose elektrode
0LQLPXP
0DNVLPXP
Standard
0LQLPXP
0DNVLPXP
Standard
DY
DY
CrNi elektrode
Aluminiums elektrode
0LQLPXP
0DNVLPXP
Standard
0LQLPXP
0DNVLPXP
Standard
DY
DY
0LQLPXP
0DNVLPXP
Standard
DY
Støpejerns elektrode
204
Dynamic power control (DPC)
312
Spenning for buefjerning
'HWDNWLYHUHUYDOJHWDYGHQºQVNHGH9,NDUDNWHULVWLNN
I=C
Konstant strøm
šNQLQJHOOHUUHGXNVMRQDYEXHKº\GHKDULQJHQHIIHNWS§QºGYHQGLJVYHLVHVWUºP
$QEHIDOWIRUHOHNWURGH%DVLVN5XWLO6\UH6W§O6WºSMHUQ
1÷20
Reduksjon av kontroll på stigningsforhold
šNQLQJLEXHKº\GHJLUHQUHGXNVMRQLVYHLVHVWUºP RJYLFHYHUVD LKHQKROGWLOYHUGLHQODJWLQQPHGWLO$SHUYROW
$QEHIDOWIRUHOHNWURGH&HOOXORVH$OXPLQLXP
P=C
Konstant effekt
šNQLQJLEXHKº\GHQJLUHQUHGXNVMRQLVYHLVHVWUºPPHQ RJYLFHYHUVD LKHQKROGWLOORYHQ9y, .
$QEHIDOWIRUHOHNWURGH&HOOXORVH$OXPLQLXP
*MºUDWGXNDQVWLOOHLQQVSHQQLQJVYHUGLHQVRPVNDOEUXNHVIRU§VORNNHGHQHOHNWULVNHEXHQ
)RUHQEHGUHK§QGWHULQJDYGHXOLNHIXQNVMRQVEHWLQJHOVHQHVRPRSSVW§U
8QGHUSXQNWVYHLVLQJHQIRUHNVHPSHOJMºUHQODYEXHVSHQQLQJDWJQLVWHQEOLUPLQGUHQ§UGXIO\ȐHUHOHNWURGHQIUD
VW\NNHWRJGHȐHPLQNHUVSUXWEUHQQLQJRJRNVLGHULQJDYVW\NNHW
+YLVGXEUXNHUHOHNWURGHUVRPWUHQJHUKº\VSHQQLQJDQEHIDOHUYLGHJ§VWLOOHLQQHQKº\YHUGLIRU§XQQJ§DWEXHQ
VORNNHUXQGHUVYHLVLQJHQ
Still aldri inn en spenning for fjerning av buen som overstiger generatorens tomgangsspenning.
Basisk elektrode
399
NO
500
Cellulose elektrode
0LQLPXP
0DNVLPXP
Standard
0LQLPXP
0DNVLPXP
Standard
DY
99.9 V
57.0 V
DY
99.9 V
70.0 V
Tillater visningen av skjærehastighet.
/DUGHJVHȐHVYHLVHKDVWLJKHW
'HIDXOWFPPLQUHIHUDQVHKDVWLJKHWIRUPDQXHOOVYHLVLQJ
6\Q6LQHUJLFYHUGL
0LQLPXP
0DNVLPXP
Standard
1 cm/min
200 cm/min
15 cm/min
Innstilling av maskin
7LOODWHUYDOJDYGHWQºGYHQGLJHJUDILVNHJUHQVHVQLȐ
*LUWLOJDQJWLOKº\HUHRSSVHȐQLY§HU
.RQVXOWHUVHNVMRQ*UHQVHVQLȐSHUVRQDOLVHULQJ 6HWXS Verdi
%UXNHUJUHQVHVQLȐ
Verdi
9DOJWQLY§
XE
(DV\PRGXV
USER
%UXNHU
XA
$YDQVHUWPRGXV
SERV
6HUYLFH
XP
3URIHVMRQHOOPRGXV
YD%:
YD%:
492
INNSTILLING
551
Lock/unlock
552
Akustisk signal
601
7LOODWHUO§VLQJDYSDQHONRQWUROOHQHRJLQQVHȐLQJHQDYHQEHVN\ȐHOVHVNRGH
.RQVXOWHUVHNVMRQ/RFNXQORFN 6HWXS )RUUHJXOHULQJDYO\GHQS§GHWDNXVWLVNHVLJQDOHW
0LQLPXP
0DNVLPXP
Standard
DY
10
10
Reguleringsstepp
7LOODWHUUHJXOHULQJHQDYHWSDUDPHWHUPHGHWVWHSSVRPNDQEOLSHUVRQDOLVHUWDYRSHUDWºUHQ
0LQLPXP
0DNVLPXP
Standard
1
,PD[
1
602
Eksternt parameter CH1, CH2, CH3, CH4
705
Kalibrering kretsmotstand
751
Strømavlesing
752
Spenningsavlesing
768
Måling varmetilførsel HI
7LOODWHUDGPLQLVWUDVMRQDYGHWHNVWHUQHSDUDPHWHU PLQLPXPYHUGLPDNVLPXPYHUGLVWDQGDUGYHUGL
SDUDPHWHUYDOJW .RQVXOWHUVHNVMRQ(NVWHUQNRQWUROODGPLQLVWUDVMRQ 6HWXS 7LOODWHUNDOLEUHULQJDYDQOHJJHW
.RQVXOWHUVHNVMRQ.DOLEUHULQJNUHWVPRWVWDQG VHWXS 7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDYVYHLVHVWUºPPHQ
7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDYVYHLVHVSHQQLQJHQ
7LOODWHUDYOHVQLQJDYP§OHYHUGLHQIRUYDUPHWLOIºUVHOHQYHGVYHLVLQJ
EN 1011-1
851
ARC-AIR aktivering
$NWLYHUHU$5&$,5IXQNVMRQHQ
Verdi
Standard
$5&$,5
S§
AKTIV
DY
X
IKKE AKTIV
5.1.2 Liste over setup-parametere (TIG)
Lagre og gå ut
0
)RU§ODJUHHQGULQJHQHRJJ§XWIUDLQQVWLOOLQJVPRGXV
NO
1
Reset
7
Sveisestrøm
)RU§WLOEDNHVWLOOHDOOHVWDQGDUGSDUDPHWUHQH
)RUUHJXOHULQJDYVYHLVHVWUºPPHQ
0LQLPXP
0DNVLPXP
Standard
3A
,PD[
100 A
493
INNSTILLING
399
500
Tillater visningen av skjærehastighet.
/DUGHJVHȐHVYHLVHKDVWLJKHW
'HIDXOWFPPLQUHIHUDQVHKDVWLJKHWIRUPDQXHOOVYHLVLQJ
6\Q6LQHUJLFYHUGL
0LQLPXP
0DNVLPXP
Standard
1 cm/min
200 cm/min
10 cm/min
Innstilling av maskin
7LOODWHUYDOJDYGHWQºGYHQGLJHJUDILVNHJUHQVHVQLȐ
*LUWLOJDQJWLOKº\HUHRSSVHȐQLY§HU
.RQVXOWHUVHNVMRQ*UHQVHVQLȐSHUVRQDOLVHULQJ 6HWXS Verdi
%UXNHUJUHQVHVQLȐ
Verdi
9DOJWQLY§
XE
(DV\PRGXV
USER
%UXNHU
XA
$YDQVHUWPRGXV
SERV
6HUYLFH
XP
3URIHVMRQHOOPRGXV
YD%:
YD%:
551
Lock/unlock
552
Akustisk signal
601
7LOODWHUO§VLQJDYSDQHONRQWUROOHQHRJLQQVHȐLQJHQDYHQEHVN\ȐHOVHVNRGH
.RQVXOWHUVHNVMRQ/RFNXQORFN 6HWXS )RUUHJXOHULQJDYO\GHQS§GHWDNXVWLVNHVLJQDOHW
0LQLPXP
0DNVLPXP
Standard
DY
10
10
Reguleringsstepp
7LOODWHUUHJXOHULQJHQDYHWSDUDPHWHUPHGHWVWHSSVRPNDQEOLSHUVRQDOLVHUWDYRSHUDWºUHQ
0LQLPXP
0DNVLPXP
Standard
1
,PD[
1
602
Eksternt parameter CH1, CH2, CH3, CH4
705
Kalibrering kretsmotstand
751
Strømavlesing
752
Spenningsavlesing
755
Gassflyt lesing (WFR)
764
Avlesing av kjølevæskeflyt
7LOODWHUDGPLQLVWUDVMRQDYGHWHNVWHUQHSDUDPHWHU PLQLPXPYHUGLPDNVLPXPYHUGLVWDQGDUGYHUGL
SDUDPHWHUYDOJW .RQVXOWHUVHNVMRQ(NVWHUQNRQWUROODGPLQLVWUDVMRQ 6HWXS 7LOODWHUNDOLEUHULQJDYDQOHJJHW
.RQVXOWHUVHNVMRQ.DOLEUHULQJNUHWVPRWVWDQG VHWXS 7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDYVYHLVHVWUºPPHQ
7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDYVYHLVHVSHQQLQJHQ
NO
0XOLJMºUYLVQLQJDYYHUGLHQS§UHHOOJDVVIO\W
7LOODWHUYLVQLQJDYGHQYHUGLHQDYNMºOHY¨VNHIO\W
494
INNSTILLING
765
Kjølevæsketemperatur lesing
768
Måling varmetilførsel HI
7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDY.MºOHY¨VNHWHPSHUDWXU
7LOODWHUDYOHVQLQJDYP§OHYHUGLHQIRUYDUPHWLOIºUVHOHQYHGVYHLVLQJ
EN 1011-1
801
Vaktgrenser
851
ARC-AIR aktivering
0XOLJJMºUVHȐLQJDYYDUVHOJUHQVHURJDYYDNWJUHQVHU
/DUVYHLVHSURVHVVHQEOLNRQWUROOHUWYHG§VHȐHYDUVHOJUHQVHURJYDNWJUHQVHUIRUGHP§OEDUHKRYHGSDUDPHWHU
7LOODWHUQº\DNWLJNRQWUROODYGHIRUVNMHOOLJHVYHLVHIDVHU
.RQVXOWHUVHNVMRQ9DNWJUHQVHU 6HWXS $NWLYHUHU$5&$,5IXQNVMRQHQ
Verdi
Standard
$5&$,5
S§
AKTIV
DY
X
IKKE AKTIV
5.1.3 Liste over setup-parametere (MIG/MAG)
Lagre og gå ut
0
)RU§ODJUHHQGULQJHQHRJJ§XWIUDLQQVWLOOLQJVPRGXV
1
Reset
2
Synergi
)RU§WLOEDNHVWLOOHDOOHVWDQGDUGSDUDPHWUHQH
MIG/MAG Standard:
0XOLJJMºUYDOJDYGHQPDQXHOOH0,*
VYHLVHV
HOOHUV\QHUJLVN0,*SURVHVV
YHG§VHȐHW\SHQPDWHULDOVRPVNDO
Pulset MIG/MAG:
0XOLJJMºUYDOJDYGHQV\QHUJLVN0,*SURVHVV
0XOLJJMºUYDOJDYGHQ&&&9SURVHVV
3
4
YHG§VHȐHW\SHQPDWHULDOVRPVNDOVYHLVHV
Trådhastighet
7LOODWHUUHJXOHULQJDYPDWHKDVWLJKHWHQIRUWU§GHQ
0LQLPXP
0DNVLPXP
Standard
0.5 m/min
22.0 m/min
Strøm
)RUUHJXOHULQJDYVYHLVHVWUºPPHQ
0LQLPXP
0DNVLPXP
3A
,PD[
5
Arbeidsstykkets tykkelse
6
Hjørneforbindelse "a"
NO
7LOODWHUVHȐLQJDYW\NNHOVHQS§GHOHQVRPVYHLVHV
7LOODWHUVHȐLQJDYV\VWHPHWYLDUHJXOHULQJDYGHOHQVRPVYHLVHV
/DUGHJVHȐHIRUELQGHOVHVG\EGHQLHWKMºUQHSXQNW
495
INNSTILLING
7
10
11
12
15
16
19
20
NO
21
Spenning - buelengde
7LOODWHUUHJXOHULQJDYEXHVSHQQLQJHQ
7LOODWHUUHJXOHULQJDYEXHOHQJGHQXQGHUVYHLVLQJ
+º\& ODQJEXH
/DY9 NRUWEXH
Manuell sveising
0LQLPXP
0DNVLPXP
Standard
5.0 V
55.5 V
5.0 V
Pre gass
)RU§VWLOOHLQQRJUHJXOHUHJDVVIO\WHQIºUEXHQEOLUDNWLYHUW
0XOLJJMºUI\OOLQJDYJDVVLVYHLVHEUHQQHUHQRJIRUEHUHGHPLOMºHWIRUVYHLVHSURVHG\UHQ
0LQLPXP
0DNVLPXP
Standard
DY
99.9 s
0.1 s
6RȎVWDUW
)RU§UHJXOHUHWU§GHQVPDWHKDVWLJKHWLIDVHQHIºUDNWLYHULQJHQ
)RUHQDNWLYHULQJPHGUHGXVHUWKDVWLJKHWRJP\NHUHRSSVWDUWPHGPLQGUHVSUXW
0LQLPXP
0DNVLPXP
Standard
Motorens ramp
0XOLJJMºULQQVWLOOLQJDYHQJUDGHUWRYHUJDQJPHOORPWU§GHQVDNWLYHULQJVKDVWLJKHWRJVYHLVHKDVWLJHKWHQ
0LQLPXP
0DNVLPXP
Standard
DY
1.0 s
DY
Burn back
0XOLJJMºUUHJXOHULQJDYWU§GHQVEUHQQHWLGIRU§IRUKLQGUHNOHELQJYHGVYHLVHSURVHG\UHQVVOXȐ
0XOLJJMºUUHJXOHULQJHQDYWU§GHQGHQVOHQJGHXWHQIRUVYHLVHEUHQQHUHQ
0LQLPXP
0DNVLPXP
Standard
V\Q
(ȐHUJDVV
)RUUHJXOHULQJDYJDVVIO\WHQYHGVYHLVLQJHQVVOXȐ
0LQLPXP
0DNVLPXP
Standard
DY
99.9 s
2.0 s
Duty cycle (Dobbel pulset)
*MºUGHWPXOLJ§VHȐHWLGHQKYRUIUDVOXȐVWUºPPHQELEHKROGHV
0LQLPXP
0DNVLPXP
Standard
Dobbel pulset
7LOODWHUUHJXOHULQJDYSXOVHULQJHQVDPSOLWXGH
0LQLPXP
0DNVLPXP
Standard
s
0LQLPXP
0DNVLPXP
Standard
0.5 m/min
22 m/min
2.5 m/min
Puls frekvens (Dobbel pulset)
7LOODWHUUHJXOHULQJDYWDNWHQGHDYLPSXOVHQVUHSHWLVMRQVWDNW
7LOODWHULPSXOVIUHNYHQVHQ§EOLUHJXOHUW
0LQLPXP
0DNVLPXP
Standard
+]
+]
+]
496
INNSTILLING
22
23
24
Sekundær spenning (Dobbel pulset)
7LOODWHUUHJXOHULQJDYGHWVHNXQG¨UHSXOVHULQJVVSHQQLQJVQLY§
*MºUGHWPXOLJ§RSSQ§VWºUUHEXHVWDELOLWHWXQGHUGHIRUVNMHOOLJHSXOVHULQJVIDVHU
0LQLPXP
0DNVLPXP
Standard
V\Q
Pulset helling (Dobbel pulset)
7LOODWHUVHȐLQJDYVWLJHWLGXQGHUSXOVRSHUDVMRQHQ
0LQLPXP
0DNVLPXP
Standard
Bilevel (4T - crater filler)
)RUUHJXOHULQJDYVHNXQG¨UWU§GKDVWLJKHWLPRGXVIRUELQLY§VYHLVLQJ
+YLVVYHLVHUDUEHLGHUHQWU\NNHURJVLGHQKXUWLJVOLSSHUNQDSSHQRYHUJ§UHQKHWHQWLODZ
+YLVKDQWU\NNHURJKDVWLJVOLSSHUNQDSSHQLJMHQRYHUJ§UHQKHWHQLJMHQWLODZ
25
26
27
28
30
31
0LQLPXP
0DNVLPXP
Standard
DY
Dz
DzRVY
Startinkrement
7LOODWHUUHJXOHULQJDYYHUGLHQS§WU§GKDVWLJKHWHQXQGHUGHQIºUVWHDZNUDWHUI\OOHUDzVYHLVHIDVH
*MºUGHWPXOLJ§ºNHHQHUJLHQWLOIºUWGHOHQXQGHUIDVHQQ§UPDWHULDOHW IRUWVDȐNDOGW WUHQJHUPHUHYDUPHIRU§
VPHOWHMHYQW
0LQLPXP
0DNVLPXP
Standard
Crater filler
7LOODWHUUHJXOHULQJDYYHUGLHQS§WU§GKDVWLJKHWHQXQGHUVYHLVHQVVOXȐIDVH
*MºUGHWPXOLJ§UHGXVHUHHQHUJLHQWLOIºUWGHOHQXQGHUIDVHQQ§UPDWHULDOHWDOOHUHGHHUPHJHWYDUPWRJV§OHGHV
UHGXVHUHULVLNRHQIRUXºQVNHWGHIRUPHULQJHU
0LQLPXP
0DNVLPXP
Standard
6WDUWLQNUHPHQȐLG
/DUGHJVHȐHVWDUWLQNUHPHQȐLG
$XWRPDWLVHUHUDZNUDWHUI\OOHUDzIXQNVMRQHQ
0LQLPXP
0DNVLPXP
Standard
0.1 s
99.9 s
DY
Kraterfyller tid
/DUGHJVHȐHDZNUDWHUI\LOOHUDzWLG
$XWRPDWLVHUHUDZNUDWHUI\OOHUDzIXQNVMRQHQ
0LQLPXP
0DNVLPXP
Standard
0.1 s
99.9 s
DY
Punktsveising
/DUGHJDNWLYHUHDZSXQNWVYHLVLQJDzSURVHVVHQRJVHȐHRSSVYHLVHWLG
0LQLPXP
0DNVLPXP
Standard
0.1 s
99.9 s
DY
Pausepunkt
0XOLJJMºUDNWLYHULQJHQDYSURVHVVHQDZSDXVHSXQNWDzRJEHUHJQLQJDYSDXVHWLGHQPHOORPHQVYHLVHV\NOXVRJHQ
annen.
0LQLPXP
0DNVLPXP
Standard
0.1 s
99.9 s
DY
497
NO
INNSTILLING
32
33
34
35
202
Sekundær spenning (Binivå MIG)
7LOODWHUUHJXOHULQJDYGHWVHNXQG¨UHSXOVHULQJVVSHQQLQJVQLY§
*MºUGHWPXOLJ§RSSQ§VWºUUHEXHVWDELOLWHWXQGHUGHIRUVNMHOOLJHSXOVHULQJVIDVHU
0LQLPXP
0DNVLPXP
Standard
V\Q
Sekundær induktans (Binivå MIG)
7LOODWHUUHJXOHULQJDYGHWVHNXQG¨UHSXOVHULQJVLQGXNWDQV
*MºUGHWPXOLJ§RSSQ§HQUDVNHUHHOOHUVDNWHUHEXHIRU§NRPSHQVHUHIRUVYHLVHUHQVEHYHJHOVHURJIRUGHQ
QDWXUOLJHXVWDELOLWHWLVYHLVLQJ
/DYLQGXNWDQV UHDNWLYEXH PHUHVSUXW +º\LQGXNWDQV PLQGUHUHDNWLYEXH PLQGUHVSUXW 0LQLPXP
0DNVLPXP
Standard
V\Q
Rampe for startinkrement
%UXNHVIRU§LQQVWLOOHHQJUDGYLVRYHUJDQJPHOORPVWDUWLQNUHPHQWHWRJVYHLVLQJHQ
0LQLPXP
0DNVLPXP
Standard
0s
10 s
DY
Rampe for kraterfyller
%UXNHVIRU§LQQVWLOOHHQJUDGYLVRYHUJDQJPHOORPVYHLVLQJHQRJNUDWHUI\OOHUHQ
0LQLPXP
0DNVLPXP
Standard
0s
10 s
DY
Induktans
7LOODWHUHOHNWURQLVNUHJXOHULQJDYVHULHLQGXNWDQVHQLVYHLVHNUHWVHQ
*MºUGHWPXOLJ§RSSQ§HQUDVNHUHHOOHUVDNWHUHEXHIRU§NRPSHQVHUHIRUVYHLVHUHQVEHYHJHOVHURJIRUGHQ
QDWXUOLJHXVWDELOLWHWLVYHLVLQJ
/DYLQGXNWDQV UHDNWLYEXH PHUHVSUXW +º\LQGXNWDQV PLQGUHUHDNWLYEXH PLQGUHVSUXW 0LQLPXP
0DNVLPXP
Standard
V\Q
331
.RPSHQVHUWJMHQQRPVQLȐVVSHQQLQJ
399
Tillater visningen av skjærehastighet.
/DUGHJVHȐHVYHLVHVSHQQLQJ
/DUGHJVHȐHVYHLVHKDVWLJKHW
'HIDXOWFPPLQUHIHUDQVHKDVWLJKHWIRUPDQXHOOVYHLVLQJ
6\Q6LQHUJLFYHUGL
0LQLPXP
0DNVLPXP
Standard
V\QPLQ
V\QPD[
35 cm/min
551
Lock/unlock
552
Akustisk signal
NO
7LOODWHUO§VLQJDYSDQHONRQWUROOHQHRJLQQVHȐLQJHQDYHQEHVN\ȐHOVHVNRGH
.RQVXOWHUVHNVMRQ/RFNXQORFN 6HWXS )RUUHJXOHULQJDYO\GHQS§GHWDNXVWLVNHVLJQDOHW
0LQLPXP
0DNVLPXP
Standard
DY
10
10
498
INNSTILLING
601
Reguleringsstepp
7LOODWHUUHJXOHULQJHQDYHWSDUDPHWHUPHGHWVWHSSVRPNDQEOLSHUVRQDOLVHUWDYRSHUDWºUHQ
)XQNVMRQDOLWHWVW\UWDYNQDSSHQIRUIDNNHORSSQHG
0LQLPXP
0DNVLPXP
Standard
1
,PD[
1
602
Eksternt parameter CH1, CH2, CH3, CH4
606
U/D brenner
7LOODWHUDGPLQLVWUDVMRQDYGHWHNVWHUQHSDUDPHWHU PLQLPXPYHUGLPDNVLPXPYHUGLVWDQGDUGYHUGL
SDUDPHWHUYDOJW .RQVXOWHUVHNVMRQ(NVWHUQNRQWUROODGPLQLVWUDVMRQ 6HWXS 7LOODWHUDGPLQLVWUDVMRQDYGHWHNVWHUQHSDUDPHWHU 8' Verdi
Standard
7LOEDNHULQJLQJVIXQNVMRQ
DY
DY
1/I1
X
6WUºP
3URJUDPKHQWLQJ
705
Kalibrering kretsmotstand
751
Strømavlesing
752
Spenningsavlesing
755
Gassflyt lesing (WFR)
757
Trådhastighet
758
Robot bevegelseshastighet
760
Strømavlesing (motor 1)
7LOODWHUNDOLEUHULQJDYDQOHJJHW
.RQVXOWHUVHNVMRQ.DOLEUHULQJNUHWVPRWVWDQG VHWXS 7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDYVYHLVHVWUºPPHQ
7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDYVYHLVHVSHQQLQJHQ
0XOLJMºUYLVQLQJDYYHUGLHQS§UHHOOJDVVIO\W
$YOHVLQJDYHQFRGHUWLOPRWRU
0XOLJMºUYLVQLQJDYEHYHJHOVHVKDVWLJKHWHQS§DUPHQDYHQURERWHOOHUHQDXWRPDVMRQVHQKHW
7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDYPRWRUHQVVWUºPPHQ PRWRU 761
Trådhastighet
762
Strømavlesing (motor 2)
$YOHVLQJDYHQFRGHUWLOPRWRU
7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDYPRWRUHQVVWUºPPHQ PRWRU 499
NO
INNSTILLING
763
Trådhastighet
764
Avlesing av kjølevæskeflyt
765
Kjølevæsketemperatur lesing
768
Måling varmetilførsel HI
5HHOODYOHVQLQJDYWU§GHQVIUHPWUHNN
7LOODWHUYLVQLQJDYGHQYHUGLHQDYNMºOHY¨VNHIO\W
7LOODWHUYLVQLQJDYGHQUHHOOHYHUGLHQDY.MºOHY¨VNHWHPSHUDWXU
7LOODWHUDYOHVQLQJDYP§OHYHUGLHQIRUYDUPHWLOIºUVHOHQYHGVYHLVLQJ
EN 1011-1
801
Vaktgrenser
851
ARC-AIR aktivering
0XOLJJMºUVHȐLQJDYYDUVHOJUHQVHURJDYYDNWJUHQVHU
/DUVYHLVHSURVHVVHQEOLNRQWUROOHUWYHG§VHȐHYDUVHOJUHQVHURJYDNWJUHQVHUIRUGHP§OEDUHKRYHGSDUDPHWHU
7LOODWHUQº\DNWLJNRQWUROODYGHIRUVNMHOOLJHVYHLVHIDVHU
.RQVXOWHUVHNVMRQ9DNWJUHQVHU 6HWXS $NWLYHUHU$5&$,5IXQNVMRQHQ
Verdi
Standard
$5&$,5
S§
AKTIV
DY
X
IKKE AKTIV
5.2 Spesifikke prosedyrer for bruk av parameterene
5.2.1 Personalisering 7-segment visning
7LOODWHU§KHOHWLGHQYLVHYHUGLHQWLOHQSDUDPHWHUS§VHJPHQWGLVSOD\HW
*§LQQLRSSVHȐYHG§WU\NNHHQFRGHUNQDSSHQLPLQVWVHNXQGHU
9HOJºQVNHWSDUDPHWHUYHG§GUHLHHQFRGHUHQ
/DJUHGHWYDOJWHSDUDPHWHULVHJPHQWYLVQLQJYHG§WU\NNHNQDSSHQ
/DJUHRJJ§XWDYQ§Y¨UHQGHVNMHUPYHG§WU\NNHNQDSSHQ
.
5.2.2 Grensesnitt personalisering (Set up 500)
NO
7LOODWHUSDUDPHWUHQH§EOLWLOSDVVHWS§KRYHGPHQ\HQ
500
Innstilling av maskin
7LOODWHUYDOJDYGHWQºGYHQGLJHJUDILVNHJUHQVHVQLȐ
Verdi
%UXNHUJUHQVHVQLȐ
XE
(DV\PRGXV
XA
$YDQVHUWPRGXV
XP
3URIHVMRQHOOPRGXV
500
.
INNSTILLING
MODUS XE
MMA
Sveiseparameter
TIG
Sveiseparameter
Funksjoner
MIG/MAG
Sveiseparameter
Funksjoner
MODUS XA
MMA
Sveiseparameter
Funksjoner
TIG
Sveiseparameter
Funksjoner
MIG/MAG
Sveiseparameter
Funksjoner
MODUS XP
MMA
Sveiseparameter
NO
Funksjoner
TIG
Sveiseparameter
Funksjoner
501
INNSTILLING
MIG/MAG
Sveiseparameter
Funksjoner
5.2.3 Lock/unlock (Set up 551)
7LOODWHUO§VLQJDYSDQHONRQWUROOHQHRJLQQVHȐLQJHQDYHQEHVN\ȐHOVHVNRGH
Valg av parameter
*§LQQLRSSVHȐYHG§WU\NNHHQFRGHUNQDSSHQLPLQVWVHNXQGHU
9HOJGHWºQVNHWHSDUDPHWHU $NWLYHUUHJXOHULQJHQDYGHWYDOJWHSDUDPHWHUYHG§WU\NNHHQFRGHUNQDSSHQ
6HȐHQWDOONRGH SDVVRUG YHG§GUHLHHQFRGHUHQ
7U\NNS§HQFRGHUNQDSSHQIRU§EHNUHȎHRSSJDYHQ
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
)RU§ODJUHHQGULQJHQWU\NNS§
.
Panelfunksjoner
8ȏºULQJDYHQKYHURSHUDVMRQS§HWO§VWNRQWUROOSDQHOPHGIºUHUDWHQVSHVLHOOVNMHUPIUHPWUHU
*§WLOSDQHOIXQNVMRQDOLWHWHUPLGOHUWLGLJ PLQXȐHU YHG§GUHLHHQFRGHUHQRJOHJJ
LQQULNWLJSDVVRUG
7U\NNS§HQFRGHUNQDSSHQIRU§EHNUHȎHRSSJDYHQ
/§VRSSNRQWUROOSDQHOHWGHILQLWLYWYHG§J§LQQLRSSVHȐ IºOJLQVWUXNVMRQHQHJLȐ
RYHQIRU RJEULQJSDUDPHWHUWLOEDNHWLODZDYDz
7U\NNS§HQFRGHUNQDSSHQIRU§EHNUHȎHRSSJDYHQ
)RU§ODJUHHQGULQJHQWU\NNS§
.
NO
5.2.4 Ekstern kontrolladministrasjon (Set up 602)
7LOODWHUDGPLQLVWUDVMRQDYGHWHNVWHUQHSDUDPHWHU PLQLPXPYHUGLPDNVLPXPYHUGLVWDQGDUGYHUGLSDUDPHWHUYDOJW Valg av parameter
*§LQQLRSSVHȐYHG§WU\NNHHQFRGHUNQDSSHQLPLQVWVHNXQGHU
9HOJGHWºQVNHWHSDUDPHWHU *§ LQQ L VNMHUPHQ IRU DZ(NVWHUQ NRQWUROODGPLQLVWUDVMRQDz YHG § WU\NNH
HQFRGHUNQDSSHQ
502
INNSTILLING
Ekstern kontrolladministrasjon
9HOJ GHQ ºQVNHWH 5& IMHUQNRQWUROO XWJDQJ &+ &+ &+ &+ YHG § WU\NNH
NQDSS
9HOJºQVNHWSDUDPHWHU 0LQ0D[SDUDPHWHU YHG§WU\NNHHQFRGHUNQDSSHQ
-XVWHUºQVNHWSDUDPHWHU 0LQ0D[SDUDPHWHU YHG§GUHLHHQFRGHUHQ
)RU§ODJUHHQGULQJHQWU\NNS§
.
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
5.2.5 Kalibrering kretsmotstand (set up 705)
7LOODWHU§NDOLEUHUHJHQHUDWRUHQS§YDUPHHOHPHQWHWWLOGHQDNWXHOOHVYHLVHNUHWVHQ
Valg av parameter
Kalibrasjon
*§LQQLRSSVHȐYHG§WU\NNHHQFRGHUNQDSSHQLPLQVWVHNXQGHU
9HOJGHWºQVNHWHSDUDPHWHU $NWLYHUUHJXOHULQJHQDYGHWYDOJWHSDUDPHWHUYHG§WU\NNHHQFRGHUNQDSSHQ
.REOHJHQHUDWRUHQWLOVYHLVHNUHWVHQ EHQNHOOHUDUEHLGVVW\NNH 7DDYKHȐHQIRU§VHȐHS§G\VHKROGHUVSLVVHQS§VYHLVHEUHQQHUHQ MIG/MAG
3ODVVHUWXSSHQDYVWU§GVW\ULQJHQLHOHNWULVNNRQWDNWPHGDUEHLGVVW\NNHW MIG/
MAG
IRU§VWDUWHSURVHG\UHQ
7U\NNS§NQDSSHQ
2SSUHȐNRQWDNWHQLPLQVWHȐVHNXQG
9HUGLHQYLVWS§GLVSOD\HWRSSGDWHUHVYHGDYVOXȐHWNDOLEUHULQJ
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
%HNUHȎRSHUDVMRQHQYHG§WU\NNHNQDSSHQ
.
)RU§ODJUHHQGULQJHQRJJ§XWDYVHWXSWU\NNS§
.
5.2.6 Vaktgrenser (Set up 801)
0XOLJJMºUVHȐLQJDYYDUVHOJUHQVHURJDYYDNWJUHQVHU
/DUVYHLVHSURVHVVHQEOLNRQWUROOHUWYHG§VHȐHYDUVHOJUHQVHURJYDNWJUHQVHUIRUGHP§OEDUHKRYHGSDUDPHWHU
7LOODWHUQº\DNWLJNRQWUROODYGHIRUVNMHOOLJHVYHLVHIDVHU
9DUVHOWHUVNHO
9DNWJUHQVHU
6YHLVHVWUºP
VYHLVHVSHQQLQJ
*DVVIO\WOHVLQJ
5RERWEHYHJHOVHVKDVWLJKHW
6WUºPDYOHVLQJ PRWRU
6WUºPDYOHVLQJ PRWRU
$YOHVLQJDYNMºOHY¨VNHIO\W
7U§GKDVWLJKHW
.MºOHY¨VNHWHPSHUDWXUOHVLQJ
503
NO
INNSTILLING
Valg av parameter
*§LQQLRSSVHȐYHG§WU\NNHHQFRGHUNQDSSHQLPLQVWVHNXQGHU
9HOJGHWºQVNHWHSDUDPHWHU *§LQQLVNMHUPHQDZ9DNWJUHQVHUDzYHG§WU\NNHHQFRGHUNQDSSHQ
Valg av parameteren
9HOJºQVNHWSDUDPHWHUYHG§WU\NNHNQDSSHQ
.
9HOJPHWRGHQIRUVHȐLQJDYYDNWJUHQVHUYHG§WU\NNHNQDSSHQ
.
Innstilling av maskin
$EVROXȐYHUGL
3URVHQWYHUGL
Innstilling av sikkerhetsterskler
3
1
2
4
1
Varselgrense linje
2
Alarmgrense linje
3
Minimum nivå kolonne
4
Maksimum nivå kolonne
9HOJºQVNHWERNVYHG§WU\NNHHQFRGHUNQDSSHQ GHQYDOJWHERNVYLVHV
PHGRPYHQGWNRQWUDVW -XVWHUQLY§HWS§GHQYDOJWHJUHQVHYHG§GUHLHHQFRGHUHQ
)RU§ODJUHHQGULQJHQWU\NNS§
.
NO
3DVVHULQJHQDYYDUVHOJUHQVHQHPHGIºUHUDWHWYLVXHOWVLJQDOIUHPNRPPHUS§
NRQWUROOSDQHOHW
3DVVHULQJHQDYDODUPJUHQVHQHPHGIºUHUDWHWYLVXHOWVLJQDOIUHPNRPPHUS§
NRQWUROOSDQHOHWRJº\HEOLNNHOLJEORNNHULQJDYVYHLVHRSHUDVMRQHQH
'HWHUPXOLJ§VHȐHVWDUWRJVOXȐS§VYHLVHILOWUHQHIRU§XQQJ§IHLOVLJQDOHU
XQGHUWHQQLQJRJVORNNLQJDYEXHQ NRQVXOWHUVHNVMRQDZ2SSVHȐDz3DUDPHWHU
504
VEDLIKEHOLD
6. VEDLIKEHOLD
'XP§XȏºUHUXWLQHPHVVLJYHGOLNHKROGS§DQOHJJHWLVDPVYDUPHGIDEULNDQWHQVLQVWUXNVMRQHU$OOHDGJDQJVGºUHU
YHGOLNHKROGVGºUHURJGHNVHOP§Y¨UHOXNNHWRJVLȐHJRGWIDVWQ§UXWVW\UHWHULJDQJ'XVNDOLNNHXȏºUHHQGULQJHUS§
DQOHJJHW8QQJ§DWGHWKRSHUVHJRSSPHWDOOVWºYQ¨UHOOHUS§VHOYHOXȎHULEEHQH
$OWYHGOLNHKROGVDUEHLGP§XȏºUHVNXQDYNYDOLILVHUWSHUVRQHOO5HSDUDVMRQHUHOOHUXWVNLȎLQJDYGHOHUS§DQOHJJHWDY
Y
SHUVRQHOOVRPLNNHHUDXWRULVHUWEHW\UHQXPLGGHOEDUDQQXOOHULQJDYSURGXNWHWVJDUDQWL(YHQWXHOOHUHSDUDVMRQHU
HOOHUXWVNLȎLQJHUDYDQOHJJHWVGHOHUP§NXQXȏºUHVDYNYDOLILVHUWWHNQLVNSHUVRQHOO
.XȐVWUºPWLOIºUVHOHQWLODQOHJJHWIºUHWKYHUWLQQJUHS
6.1 Utfør følgende periodiske inngrep på generatoren
6.1.1 Sistem
%UXNWU\NNOXȎPHGODYWWU\NNRJSHQVOHUPHGP\NEXVWIRUUHQJMºULQJLQQYHQGLJ.RQWUROOHUGHHOHNWULVNHNRSOLQJHQH
RJDOOHNRSOLQJVNDEOHQH
6.1.2 For vedlikehold eller utskifting av brennerkomponenter, av elektrodeholderens tang
og/eller jordingskablene:
.RQWUROOHUNRPSRQHQWHQHVWHPSHUDWXURJSDVVS§DWGHLNNHRYHURSSKHWHV
%UXNDOOWLGYHUQHKDQVNHULVDPVYDUPHGIRUVNULȎHQH
%UXNSDVVHQGHQºNOHURJXWVW\U
6.2 Sorumluluk
EN
IEC
+YLVGHWRUGLQ¨UHYHGOLNHKROGVDUEHLGHWLNNHEOLUXȏºUWEOLUJDUDQWLHQHUNO¨UWXJ\OGLJRJIDEULNDQWHQIULWDVIRUDOW
DQVYDU+YLVRSHUDWºUHQLNNHIºOJHUGLVVHLQVWUXNVHQHIUDVLHUIDEULNDQWHQVHJDOWDQVYDU,NNHQºOPHG§WDNRQWDNW
PHGQ¨UPHVWHWHNQLVNHDVVLVWDQVHVHQWHUKYLVGXVNXOOHY¨UHLWYLOHOOHUGHWVNXOOHRSSVW§SUREOHPHU
7. ALARM KODER
ALARM
8WOºVQLQJHQ DY HQ DODUP HOOHU RYHUVWLJQLQJHQ DY HQ NULWLVN VLNNHUKHWVWHUVNHO IºUHU WLO HQ YLVXHOO YDUVOLQJ S§
NRQWUROOSDQHOHWRJHQXPLGGHOEDUEORNNHULQJDYVYHLVLQJHQ
ADVARSEL
8WOºVQLQJHQ DY HQ DODUP HOOHU RYHUVWLJQLQJHQ DY HQ NULWLVN VLNNHUKHWVWHUVNHO IºUHU WLO HQ YLVXHOO YDUVOLQJ S§
NRQWUROOSDQHOHWRJHQXPLGGHOEDUEORNNHULQJDYVYHLVLQJHQ
1HGHQIRUILQQHVHQOLVWHRYHUDQOHJJHWVDODUPHURJVLNNHUKHWVJUHQVHU
NO
E01
E03
E06
2YHUWHPSHUDWXU
E02
2YHUWHPSHUDWXU
E05
2YHUVWUºPHIIHNWPRGXO %RRVW
E07
505
2YHUWHPSHUDWXU
2YHUVWUºP
)HLOLV\VWHPHWIRUVWUºPWLOIºUVHODY
trådtrekkermotoren
ALARM KODER
E08
E11
E13
E15
E17
E19
E21
E29
E32
E39
E43
E49
NO
0RWHXUEORTX«
E10
.RQILJXUDVMRQVIHLODYDQOHJJHW
E12
.RPPXQLNDVMRQVIHLO
E14
8J\OGLJSURJUDP
E16
.RPPXQLNDVMRQVIHLO w3'63
.RQILJXUDVMRQVIHLODYDQOHJJHW
'DWDWDS
E18
E20
E22
,NNHNRPSDWLEOHP§O
E30
'DWDWDS
)HLOLVWUºPIºUVHODYDQOHJJ
0DQJHOS§NMºOHY¨VNH
E38
E40
E48
1ºGVWRSSEU\WHU $XWRPDVMRQRJURERWHU
E50
E51
,QQVWLOOLQJHULNNHVWºȐHW $XWRPDVMRQRJ
URERWHU
E52
E53
)HLOHNVWHUQVWUºPQLQJVEU\WHU $XWRPDVMRQ
RJURERWHU
E54
E55
E57
E61
6WUºPQLY§RYHUVWHJHW šYHUVWHJUHQVH
6SHQQLQJVQLY§RYHUVWHJHW šYHUVWHJUHQVH
+DVWLJKHWVJUHQVHRYHUVWHJHW šYHUVWH
JUHQVH
.RPPXQLNDVMRQVIHLO :)'63
8J\OGLJSURJUDP
.RPPXQLNDVMRQVIHLO 5, $XWRPDVMRQRJ
URERWHU
8J\OGLJSURJUDP
šGHODJWPLQQH
.RPPXQLNDVMRQVIHLO '63
.RPPXQLNDVMRQVIHLO +)
8QGHUVSHQQLQJ
)HLOLVWUºPIºUVHODYDQOHJJ
0DQJHOS§WU§G $XWRPDVMRQRJURERWHU
)DVWOLPWWU§G $XWRPDVMRQRJURERWHU
$QWLNROOLVMRQ $XWRPDVMRQRJURERWHU
6WUºPQLY§RYHUVWHJHW 1HGHUVWHJUHQVH
E56
6SHQQLQJVQLY§RYHUVWHJHW 1HGHUVWH
JUHQVH
E60
+DVWLJKHWVJUHQVHRYHUVWHJHW 1HGHUVWH
JUHQVH
E62
506
2YHUVWUºPHIIHNWPRGXO ,QYHUWHU
6WUºPQLY§RYHUVWHJHW 1HGHUVWHJUHQVH
DIAGNOSTIKK OG LØSNINGER
E63
E65
E69
E71
E73
E75
E77
6WUºPQLY§RYHUVWHJHW šYHUVWHJUHQVH
6SHQQLQJVQLY§RYHUVWHJHW šYHUVWHJUHQVH
+DVWLJKHWVJUHQVHRYHUVWHJHW šYHUVWH
JUHQVH
E64
6SHQQLQJVQLY§RYHUVWHJHW 1HGHUVWH
JUHQVH
E68
+DVWLJKHWVJUHQVHRYHUVWHJHW 1HGHUVWH
JUHQVH
E70
2YHUWHPSHUDWXUNMºOHY¨VNH
E72
+DVWLJKHWVJUHQVHWU§GRYHUVWHJHW VSHHG
PHWHU
E74
6WUºPQLY§PRWRURYHUVWHJHW
E76
7HPSHUDWXUQLY§NMºOHY¨VNH
E78
,QQVWLOWHVLNNHUKHWVWHUVNOHULNNHNRPSDWLEOH
2YHUVWUºPSXVKSXOOPRWRU
6WUºPQLY§PRWRURYHUVWHJHW
6WUºPQLQJVQLY§IRUNMºOHY¨VNHRYHUVWHJHW
$NWLYWYHGOLNHKROG $XWRPDVMRQRJURERWHU
8. DIAGNOSTIKK OG LØSNINGER
Anlegget kan ikke startes opp (den grønne lysindikatoren tenner ikke)
Årsak
Løsning
» ,QJHQQHȐVSHQQLQJLIRUV\QLQJVQHȐHW
» Kontroller og om nødvendig reparer det elektriske anlegget.
» %HQ\ȐNXQNYDOLILVHUWSHUVRQHOO
» Defekt kontakt eller elektrisk
strømforsyningskabel.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» /LQMHQVVLNULQJHUJ§Ȑ
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» Defekt av/på-bryter.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» Forbindelsen mellom trådmatervogna og
generator feil eller defekt.
» Kontroller at de forskjellige deler i systemet er skikkelig tilkoplet.
» Defekt elektronikk.
» Henvend deg til det nærmeste senter for teknisk assistanse for å
reparere anlegget.
,QJHQVWUºPYHGXWJDQJHQ DQOHJJHWVYHLVHULNNH
Årsak
Løsning
» Defekt sveisebrennertast.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» Overopphetet anlegg (termisk alarm - gul
lysindikator lyser).
» Vent til anlegget er avkjølet uten å slå fra strømmen.
» Sidedekslet er åpent eller dørbryteren er defekt.
» Det er nødvendig for operatørens sikkerhet at sidedekslet er lukket
under sveisefasene.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
reparere anlegget.
» Feil jordkopling.
» 8ȏºUNRUUHNWMRUGHNRSOLQJ
» 6HDYVQLȐHWDZ,QVWDOODVMRQDz
507
NO
DIAGNOSTIKK OG LØSNINGER
» 1HȐVSHQQLQJHQHUXWHQIRURPU§GHW GHQJXOH
O\VLQGLNDWRUHQO\VHU » 7LOEDNHVWLOOQHȐVSHQQLQJHQLQQHQIRUJHQHUDWRUHQVDUEHLGVRPU§GH
» 8ȏºUHQNRUUHNWNRSOLQJDYDQOHJJHW
» 6HDYVQLȐHWDZ.RSOLQJDz
» Defekt elektronikk.
» Henvend deg til det nærmeste senter for teknisk assistanse for å
reparere anlegget.
Feil strømforsyning
Årsak
Løsning
» Feilt valg av prosedyren for sveising eller defekt
velger.
» 8ȏºUHWNRUUHNWYDOJDYSURVHG\UHQVYHLVLQJ
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» Feile parameterinnstillinger og funksjoner i
anlegget.
» 8ȏºUHQUHVHWS§DQOHJJHWRJWLOEDNHVWLOOSDUDPHWUHQHIRUVYHLVLQJ
» Defekt potensiometer/kodeenhet for regulering
av strømmen for sveising.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» 1HȐVSHQQLQJHQHUXWHQIRURPU§GHW
» 8ȏºUHQNRUUHNWNRSOLQJDYDQOHJJHW
» 6HDYVQLȐHWDZ.RSOLQJDz
» En fase mangler.
» 8ȏºUHQNRUUHNWNRSOLQJDYDQOHJJHW
» 6HDYVQLȐHWDZ.RSOLQJDz
» Defekt elektronikk.
» Henvend deg til det nærmeste senter for teknisk assistanse for å
reparere anlegget.
Blokkert fremtrekk av tråden
Årsak
Løsning
» Defekt sveisebrennertast.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» )HLOHHOOHUVOLȐHYDOVHU
» 6NLȎXWYDOVHQH
» Defekt trådmater.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» Sveisebrennerens verneutstyr er skadd.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» Trådtrekkeren er ikke forsynt med strøm.
» Kontroller koplingen til generatoren.
» 6HDYVQLȐHWDZ.RSOLQJDz
» Henvend deg til det nærmeste senter for teknisk assistanse for å
reparere anlegget.
» Floke på spolen.
» /ºVRSSIORNHQS§VSROHQHOOHUVNLȎGHQXW
» Sveisebrennerens dyse er smeltet (tråden er fast).
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
Trådens fremtrekk er ikke regelmessig
NO
Årsak
Løsning
» Defekt sveisebrennertast.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» )HLOHHOOHUVOLȐHYDOVHU
» 6NLȎXWYDOVHQH
» Defekt trådmater.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» Sveisebrennerens verneutstyr er skadd.
» 6NLȎXWGHQVNDGGHNRPSRQHQWHQ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
» Koplingen eller valsenes låseenheter er galt
justert.
» Løsne koplingen.
» Øk trykket på valsene.
508
DIAGNOSTIKK OG LØSNINGER
Instabilitet i buen
Årsak
Løsning
» Utilstrekkelig dekkgass.
» Reguler korrekt gassflyt.
» Kontroller at diffusereren og gassmunnstykket i sveisebrenneren er i
god tilstand.
» Fuktighet i sveisegassen.
» Bruk alltid produkter eller materialer av høy kvalitet.
» Forsikre deg om at gassforsyningsanlegget alltid er i god
funksjonstilstand.
» Gale sveiseparameterparameter.
» 8ȏºUHQQº\DNWLJNRQWUROODYDQOHJJHWIRUVYHLVLQJ
» +HQYHQGGHJWLOGHWQ¨UPHVWHVHQWHUIRUWHNQLVNDVVLVWDQVHIRU§
UHSDUHUHDQOHJJHW
Altfor mye sprut
Årsak
Løsning
» Gal buelengde.
» Reduser avstanden mellom elektroden og stykket.
» Reduser sveisespenningen.
» Gale sveiseparameterparameter.
» Reduser sveisestrømmen.
» Utilstrekkelig dekkgass.
» Reguler korrekt gassflyt.
» Kontroller at diffusereren og gassmunnstykket i sveisebrenneren er i
god tilstand.
» Gal buedynamikk.
» Øk kretsens induktive verdi.
» %UXNHWVWºUUHLQGXNWLYWXȐDN
» *DOPRGXVIRUXȏºUHOVHDYVYHLVLQJ
» Reduser sveisebrennerens vinkel.
Utilstrekkelig hullslåing
Årsak
Løsning
» *DOPRGXVIRUXȏºUHOVHDYVYHLVLQJ
» Senk kjørehastigheten under sveising.
» Gale sveiseparameterparameter.
» Øk sveisestrømmen.
» Feil elektrode.
» Bruk en elektrode med mindre diameter.
» Gal forberedelse av kantene.
» Øk riflenes åpning.
» Feil jordkopling.
» 8ȏºUNRUUHNWMRUGHNRSOLQJ
» 6HDYVQLȐHWDZ,QVWDOODVMRQDz
» Stykkene som skal sveises for stor.
» Øk sveisestrømmen.
IInkludering av slagg
Årsak
Løsning
» Utilstrekkelig fjerning av slagg.
» 8ȏºUHQQº\DNWLJUHQJMºULQJDYVW\NNHQHIºUGXXȏºUHUVYHLVLQJHQ
» (OHNWURGHQVGLDPHWHUHUDOȏRUVWRU
» Bruk en elektrode med mindre diameter.
» Gal forberedelse av kantene.
» Øk riflenes åpning.
» *DOPRGXVIRUXȏºUHOVHDYVYHLVLQJ
» Reduser avstanden mellom elektroden og stykket.
» La fremgangen skje regelmessig under alle fasene i sveising.
Inkluderinger av wolfram
Årsak
Løsning
» Gale sveiseparameterparameter.
» Reduser sveisestrømmen.
» Bruk en elektrode med en større diameter.
» Feil elektrode.
» Bruk alltid produkter eller materialer av høy kvalitet.
» 8ȏºUHQNRUUHNWVOLSLQJDYHOHNWURGHQ
» *DOPRGXVIRUXȏºUHOVHDYVYHLVLQJ
» Unngå kontakt mellom elektroden og sveisebadet.
509
NO
DIAGNOSTIKK OG LØSNINGER
Blåsing
Årsak
Løsning
» Utilstrekkelig dekkgass.
» Reguler korrekt gassflyt.
» Kontroller at diffusereren og gassmunnstykket i sveisebrenneren er i
god tilstand.
Klebing
Årsak
Løsning
» Gal buelengde.
» Øk avstanden mellom elektroden og stykket.
» Øk sveisespenningen.
» Gale sveiseparameterparameter.
» Øk sveisestrømmen.
» Øk sveisespenningen.
» *DOPRGXVIRUXȏºUHOVHDYVYHLVLQJ
» Still sveisebrenneren mere i vinkel.
» Stykkene som skal sveises for stor.
» Øk sveisestrømmen.
» Gal buedynamikk.
» Øk kretsens induktive verdi.
» %UXNHWVWºUUHLQGXNWLYWXȐDN
Sidekutt
Årsak
Løsning
» Gale sveiseparameterparameter.
» Reduser sveisestrømmen.
» Bruk en elektrode med mindre diameter.
» Gal buelengde.
» Reduser avstanden mellom elektroden og stykket.
» Reduser sveisespenningen.
» *DOPRGXVIRUXȏºUHOVHDYVYHLVLQJ
» Senk oscillasjonshastigheten sidestilt ved påfylling.
» Senk kjørehastigheten under sveising.
» Utilstrekkelig dekkgass.
» Bruk gass som er egnet til materialene som skal sveises.
Oksidering
Årsak
Løsning
» Utilstrekkelig dekkgass.
» Reguler korrekt gassflyt.
» Kontroller at diffusereren og gassmunnstykket i sveisebrenneren er i
god tilstand.
Porøsitet
NO
Årsak
Løsning
» 1¨UY¨UDYIHȐPDOHUIDUJHUXVWHOOHUVNLȐS§
VW\NNHQHVRPVNDOVYHLVHV
» 8ȏºUHQQº\DNWLJUHQJMºULQJDYVW\NNHQHIºUGXXȏºUHUVYHLVLQJHQ
» 1¨UY¨UDYIHȐPDOHUIDUJHUXVWHOOHUVNLȐS§
PDWHULDOHQH
» Bruk alltid produkter eller materialer av høy kvalitet.
» Forsikre deg om at materialene alltid er i perfekt brukstilstand.
» 'HUHUIXNWLVWºȐHPDWHULDOHQH
» Bruk alltid produkter eller materialer av høy kvalitet.
» Forsikre deg om at materialene alltid er i perfekt brukstilstand.
» Gal buelengde.
» Reduser avstanden mellom elektroden og stykket.
» Reduser sveisespenningen.
» Fuktighet i sveisegassen.
» Bruk alltid produkter eller materialer av høy kvalitet.
» Forsikre deg om at gassforsyningsanlegget alltid er i god
funksjonstilstand.
» Utilstrekkelig dekkgass.
» Reguler korrekt gassflyt.
» Kontroller at diffusereren og gassmunnstykket i sveisebrenneren er i
god tilstand.
» $OȏRUKXUWLJRYHUJDQJWLOIDVWIRUPDYVYHLVHEDGHW
» Senk kjørehastigheten under sveising.
» 8ȏºUHQIRUYDUPLQJDYVW\NNHQHVRPVNDOVYHLVHV
» šNVYHLVHVWUºPPHQ
510
TEORETISKE BESKRIVELSER AV SVEISING
Krakelering på grunn av kulde
Årsak
Løsning
» Gale sveiseparameterparameter.
» Reduser sveisestrømmen.
» Bruk en elektrode med mindre diameter.
» 1¨UY¨UDYIHȐPDOHUIDUJHUXVWHOOHUVNLȐS§
VW\NNHQHVRPVNDOVYHLVHV
» 8ȏºUHQQº\DNWLJUHQJMºULQJDYVW\NNHQHIºUGXXȏºUHUVYHLVLQJHQ
» 1¨UY¨UDYIHȐPDOHUIDUJHUXVWHOOHUVNLȐS§
PDWHULDOHQH
» Bruk alltid produkter eller materialer av høy kvalitet.
» Forsikre deg om at materialene alltid er i perfekt brukstilstand.
» *DOPRGXVIRUXȏºUHOVHDYVYHLVLQJ
» 8ȏºUNRUUHNWHIXQNVMRQHUIRUGHQW\SHDYVNMºWHUVRPVNDOVYHLVHV
» Stykkene som skal sveises har ulike
karakteristikker.
» 8ȏºUVPºULQJIºUGXXȏºUHUVYHLVHSURVHG\UHQ
Krakelering på grunn av kjølighet
Årsak
Løsning
» 'HUHUIXNWLVWºȐHPDWHULDOHQH
» Bruk alltid produkter eller materialer av høy kvalitet.
» Forsikre deg om at materialene alltid er i perfekt brukstilstand.
» Spesiell geometri i punktet som skal sveises.
» 8ȏºUHQIRUYDUPLQJDYVW\NNHQHVRPVNDOVYHLVHV
» 8ȏºUHQHȐHUYDUPLQJ
» 8ȏºUNRUUHNWHIXQNVMRQHUIRUGHQW\SHDYVNMºWHUVRPVNDOVYHLVHV
9. TEORETISKE BESKRIVELSER AV SVEISING
9.1 Sveising med bekledt elektrode (MMA)
Forberedelse av kantene
)RU§RSSQ§JRGHVYHLVHUHVXOWDWHUDQEHIDOHVGHW§DOOWLGDUEHLGHS§UHQHGHOHUIULIRURNVLGUXVWHOOHUDQQHWVPXVV
Valg av elektrode
'LDPHWHUHQS§HOHNWURGHQVRPVNDOEHQ\ȐHVHUDYKHQJLJDYPDWHULDOHWVW\NNHOVHDYSRVLVMRQHQDYW\SHQVNMºWRJNODUJMºULQJ
DYVW\NNHWVRPVNDOVYHLVHV(OHNWURGHUPHGVWRUGLDPHWHUNUHYHUKº\VWUºPPHGS§IºOJHQGHKº\WHUPLVNWLOIºUVHOLVYHLVLQJHQ
Type bekledning
Egenskap
Bruksområde
5XWLO
(QNHO§EUXNH
$OOHSRVLVMRQHU
6\UH
+º\VPHOWHKDVWLJKHW
)ODWH
Basisk
0HNDQLVNHHJHQVNDSHU
$OOHSRVLVMRQHU
Valg av sveisestrøm
6YHLVHVWUºPPHQVRPU§GHIRUW\SHQHOHNWURGHVRPEHQ\ȐHVDQJLVDYSURGXVHQWHQS§HOHNWURGHQHSDNNHQH
7HQQLQJRJRSSUHȐKROGHOVHDYEXHQ
'HQHOHNWULVNHEXHQRSSQ§VYHG§JQLHOHNWURGHQVVSLVVS§GHOHQVRPVNDOVYHLVHVNREOHWWLOMRUGLQJVNDEHOHQRJQ§UEXHQJQLVWHU
WUHNNHVHOHNWURGHQWLOEDNHWLOQRUPDOVYHLVHDYVWDQG
)RU§IRUEHGUHWHQQLQJHQDYEXHQNDQGHWJHQHUHOWY¨UHQ\ȐLJPHGHQºNQLQJDYVWUºPPHQLEHJ\QQHOVHQVHȐLIRUKROGWLO
VYHLVHVWUºPPHQ +RW6WDUW 1§UEXHQHUWHQWEHJ\QQHUGHQPLGWHUVWHGHOHQDYHOHNWURGHQ§VPHOWHRJUHQQHUQHGLIRUPDY
GU§SHUS§GHQGHOHQVRPVNDOVYHLVHV'HQ\WUHEHNOHGQLQJHQDYHOHNWURGHQIRUEUXNHVRJGHȐHWLOIºUHUGHNNJDVVIRUVYHLVLQJHQ
VRPV§OHGHVEOLUDY\SSHUOLJNYDOLWHW)RU§XQQJ§DWGU§SHQHDYVPHOWHWPDWHULDOHWIRU§UVDNHUDWEXHQVORNQHUS§JUXQQDYDW
HOHNWURGHQ NRUWVOXȐHU RJ NOHEHU YHG VYHLVHEDGHW HU GHW YHOGLJ Q\ȐLJ § ºNH VYHLVHVWUºPPHQ HQ NRUW VWXQG IRU § VPHOWH
NRUWVOXWQLQJHQ $UF)RUFH ,WLOIHOOHHOHNWURGHQNOHEHUWLOGHOHQVRPVNDOVYHLVHVDQEHIDOHVGHW§UHGXVHUHNRUWVOXWQLQJVVWUºPPHQ
WLOHWPLQLPXP DQWLNOHELQJ 8ȏºULQJDYVYHLVLQJ
+HOQLQJVYLQNHOHQ IRU HOHNWURGHQ YDULHUHU DOW HȐHU
DQWDOOHW VYHLVHVWUHQJHU (OHNWURGHQV EHYHJHOVH
XȏºUHVQRUPDOWPHGRVFLOODVMRQHURJPHGVWRSSS§
VLGHQHDYVWUHQJHQVOLNDWPDQXQQJ§UHQRSSKRSQLQJ
DYWLOIºUVHOVPDWHULDOHPLGWS§
511
NO
TEORETISKE BESKRIVELSER AV SVEISING
Fjerning av metallslagg
6YHLVLQJPHGEHNOHGWHHOHNWURGHUJMºUDWPDQP§IMHUQHPHWDOOVODJJHWHȐHUKYHUVYHLVHVWUHQJ)MHUQLQJHQVNMHUYHGKMHOSDYHQ
OLWHQKDPPHUHOOHUVODJJHWEºUVWHVYHNNLWLOIHOOHGHWGUHLHUVHJRPVSUºȐPHWDOOVODJJ
9.2 TIG-Sveising (kontinuerlig bue)
Beskrivelse
)UHPJDQJVP§WHQIRU7,*VYHLVLQJ 7XQJVWHQOQHUW*DV HUEDVHUWS§SULQVLSSHWDYHQHOHNWULVNEXHVRPJQLVWUHUPHOORPHQ
XVPHOWHOLJHOHNWURGH UHQZROIUDPHOOHUZROIUDPOHJHULQJPHGHWVPHOWHSXQNWS§FLUNDr& RJGHOHQ(QDWPRVI¨UHPHGLQHUW
JDVV DUJRQ JMºUDWEDGHWEHVN\ȐHV)RU§XQQJ§IDUOLJHLQQEODQGLQJHUDYWXQJVWHQVNDOHOHNWURGHQDOGULNRPPHERUWLGHQGHO
VRP VNDO VYHLVHV 'HUIRU HU VYHLVH JHQHUDWRUHQ YDQOLJYLV XWVW\UW PHG HQ EXHWHQQLQJVHQKHW VRP JHQHUHUHU HQ Kº\IUHNYHQW
Kº\VSHQQLQJVXWODGHUPHOORPHOHNWURGHRJDUEHLGVVW\NNHW6OLNWDNNHWY¨UHGHQHOHNULVNHJQLVWHQLRQLVHUHVJDVVDWPRVI¨UHQ
VYHLVHEXHQWHQQHUXWHQQRHQNRQWDNWPHOORPHOHNWURGHRJDUEHLGVVW\NNH'HWILQQHVRJV§HQDQQHQP§WH§VWDUWHS§PHG
UHGXVHUWLQQEODQGLQJDYZROIUDP6WDUWLOLȎVRPLNNHNUHYHUKº\IUHNYHQVPHQHQVWDUWVLWXDVMRQPHGNRUWVOXWQLQJYHGODYVWUºP
PHOORPHOHNWURGHQRJGHOHQ,GHWHOHNWURGHQOºȎHVGDQQHVEXHQRJVWUºPPHQºNHUWLOLQQWDVWHWVYHLVHYHUGL)RU§IRUEHGUH
NYDOLWHWHQS§VYHLVLQJHQVVOXȐGHOHUGHWYLNWLJ§NRQWUROOHUHQº\HGHQV\QNHQGHVYHLVHVWUºPPHQRJGHWHUQºGYHQGLJDWJDVVHQ
NRPPHUQHGLVYHLVHEDGHWLQRHQVHNXQGHUHȐHUDWEXHQVORNNHU,PDQJHRSHUDWLYHWLOVWDQGHUHUGHWJRGW§EUXNHWRIRULQQVWLOOWH
VYHLVHVWUºPPHUVOLNDWGXOHȐYLQWNDQYHNVOHPHOORPGHWRQLY§HQH %,1,9‡ Sveisepolaritet
D.C.S.P. (Direct Current Straight Polarity)
'HȐHHUGHQSRODULWHWHQVRPHUPHVWXWEUHGW GLUHNWHSRODULWHW RJVRPJLUHQEHJUHQVHWVOLWDVMH
DYHOHNWURGHQ LGHWDYYDUPHQNRQVHQWUHUHVS§DQRGHQ GHOHQ 0DQ RSSQ§U WUDQJH RJ G\SH EDG PHG Kº\ IUHPIºULQJVKDVWLJKHW RJ GHUPHG ODY WHUPLVN
WLOIºUVHO
D.C.R.P. (Direct Current Reverse Polarity)
3RODULWHWHQHURPYHQGWRJJMºUGHWPXOLJ§VYHLVHOHJHULQJHUVRPHUEHNOHGWPHGHWODJLOGIDVW
WXQJWVPHOWHQGHRNVLGPHGHWVPHOWHSXQNWVRPOLJJHURYHUPHWDOOHWV
+º\VWUºPNDQLNNHEHQ\ȐHVGDGHȐHYLOOHPHGIºUHVWRUVOLWDVMHDYHOHNWURGHQ
D.C.S.P.-impulser (Direct Current Straight Polarity Pulsed)
%UXNDYSXOVHWOLNVWUºPJLUHQEHGUHNRQWUROOLVSHVLHOOHRSHUDWLYHVLWXDVMRQHUDYVYHLVHEDGHWV
EUHGGHRJG\EGH
6YHLVHEDGHWGDQQHVDYWRSSLPSXOVHU ,S PHQVEDVLVWUºPPHQ ,E EHKROGHUEXHQWHQW'HQQH
RSHUDVMRQVPRGXV KMHOSHU YHG VYHLVLQJ DY W\QQSODWHU PHG PLQGUH GHIRUPDVMRQHU EHGUH
IRUPIDNWRUHURJPHGIºUHUGHUIRUPLQGUHIDUHUIRURYHURSSKHWQLQJRJJDVVJMHQQRPVODJ
9HGIUHNYHQVºNQLQJ PHOORPIUHNYHQV RSSQ§VHQVPDOHUHEXHPHUNRQVHQWUHUWRJPHUVWDELO
RJNYDOLWHWHQS§VYHLVLQJDYW\QQHUHPDWHULDOHUIRUEHGUHV\ȐHUOLJHUH
NO
TIG-sveising av stål
7,*IUHPJDQJVP§WHQHUYHOGLJHIIHNWLYQ§UGHWJMHOGHUVYHLVLQJDYVW§OGHWY¨UHVHJNDUERQVW§OHOOHUVW§OOHJHULQJHUIRUGHQ
IºUVWHVYHLVHVWUHQJHQS§UºURJLGHQW\SHQVYHLVLQJHUVRPP§Y¨UHV¨UGHOHVYHOO\NNHGHVHȐIUDHWHVWHWLVNV\QVSXQNW'HWNUHYHV
GLUHNWHSRODULWHW '&63 Forberedelse av kantene
)UHPJDQJVP§WHQNUHYHUHQJUXQGLJUHQJMºULQJDYGHOHQHVDPWHQQº\HIRUEHUHGHOVH
512
TEORETISKE BESKRIVELSER AV SVEISING
Valg og forberedelse av elektrode
9LDQEHIDOHUGHJ§EUXNHHOHNWURGHUDYWRULXPWXQJVWHQ WRULXPUºGIDUJHW HOOHUDOWHUQDWLYWHOHNWURGHUVRPHUYRNVHW
HOOHUEHKDQGOHWPHGIºOJHQGHGLDPHWHUYHUGLHU
Ø elektrode
Strømområde
1.0 mm
15÷75 A
1.6 mm
60÷150 A
2.4 mm
130÷240 A
Į°
Strømområde
30
0÷30 A
60÷90
30÷120 A
90÷120
120÷250 A
(OHNWURGHQP§VSLVVHVVOLNVRPYLVWS§ILJXUHQ
Tilførselsmateriale
7LOIºUVHOVVWHQJHQHP§KDPHNDQLVNHHJHQVNDSHUVRPWLOVYDUHUGHVRPILQQHVLJUXQQPHWDOOHW
'HWIUDU§GHV§EUXNHVWULPOHUVRPHUODJHWDYJUXQQPHWDOOHWLGHWGHNDQY¨UHXUHQHJUXQQHWEHDUEHLGHOVHQRJGHUPHGºGHOHJJH
VYHLVHDUEHLGHW
Dekkgass
,SUDNVLVEUXNHVEHVWDQGLJUHQDUJRQ Sveisestrøm
Ø elektrode
Gassdyse n°
Gassdyse
Argon flyt
30 A
0÷30 mm
4/5
6/8.0 mm
OPLQ
60÷90 A
30÷120 mm
4/5/6
6.5/8.0/9.5 mm
OPLQ
90÷120 A
120÷250 mm
6/7
9.5/11.0 mm
OPLQ
TIG-sveising av kobber
, RJ PHG DW 7,* HU HQ IUHPJDQJVP§WH PHG VY¨UW Kº\ WHUPLVN NRQVHQWUDVMRQ HU 7,*VYHLVLQJHQ V¨UV HJQHW WLO VYHLVLQJ DY
PDWHULDOHUVRPKDUHQPHJHWVWRUHYQHWLO§OHGHYDUPHVOLNVRPNREEHU
)RU7,*VYHLVLQJDYNREEHUIºOJVDPPHDQYLVQLQJHUVRPIRU7,*VYHLVLQJDYVW§OHOOHUVSHVLHOOHLQVWUXNVHU
9.3 Kontinuerlig trådsveising (MIG/MAG)
Introduksjon
(W0,*V\VWHPEHVW§UDYHQOLNVWUºPVJHQHUDWRUHQWU§GPDWHURJHQVSROHHQEUHQQHURJJDVV
Anlegg for manuell sveising
6WUºPPHQEOLURYHUIºUWWLOEXHQYHGKMHOSDYVLNULQJVHOHNWURGHQ WU§G
WLONRSOHWSRVLWLYSRO ,SURVHG\UHQEOLUGHWVPHOWHGHPHWDOOHWRYHUIºUWWLOGHQGHOVRPVNDO
VYHLVHVYHGKMHOSDYEXHQ
'HQDXWRPDWLVNHPDWLQJHQDYWU§GHQHUQºGYHQGLJIRU§HȐHUI\OOH
WU§GHQVRPKDUVPHOWHWXQGHUVYHLVLQJHQ
NO
Fremgangsmåter
,0,*VYHLVLQJHUGHWWRKRYHGVDNOLJHPHWDOORYHUIºULQJVPHNDQLVPHUWLOVWHGHRJGHNDQNODVVLILVHUHVLKHQKROGWLOP§WHQPHWDOOHW
EOLURYHUIºUWIUDHOHNWURGHQWLODUEHLGVVW\NNHW
'HQ IºUVWH PHWRGHQ KDU GHILQLVMRQHQ Dz29(5*$1* 9(' +-(/3 $9 .2576/871,1* 6+257$5& Dz VRP SURGXVHUHU HW OLWH
KXUWLJVWRUNQHWVYHLVHEDGKYRUPHWDOOHWRYHUIºUHVIUDHOHNWURGHQWLODUEHLGVVW\NNHWNXQIRUHWNRUWº\HEOLNNQ§UHOHNWURGHQHUL
NRQWDNWPHGVYHLVHEDGHW,GHQQHWLGVUDPPHQNRPPHUHOHNWURGHQLGLUHNWHNRQWDNWPHGVYHLVHEDGHWODJHUHQNRUWVOXWQLQJVRP
VPHOWHUWU§GHQVRPGHUYHGDYEU\WHV%XHQWHQQHVLJMHQRJV\NOXVHQUHSHWHUHV
513
TEORETISKE BESKRIVELSER AV SVEISING
SHORT-syklus og SPRAY ARC sveising
I (A)
t (ms)
V (V)
(Q DQQHQ PHWRGH IRU § RSSQ§ RYHUIºULQJ DY GU§SHQH HU
Dz29(5)š5,1*0('635š<7 635$<$5& DzVRPJMºUDWGHWGDQQHV
PHJHWVP§GU§SHUVRPNDQOºVQHIUDWXSSHQDYWU§GHQRJRYHUIºUHV
WLOVYHLVHEDGHWJMHQQRPEXHVWUºPPHQ
t (ms)
A
B
Sveiseparameter
%XHQV V\QEDUKHW PLQNHU QºGYHQGLJKHWHQ IRU RSHUDWºUHQ § NRQWUROOHUH Qº\H UHJXOHULQJVWDEHOOHQH GD KDQ L VWHGHW NDQ
NRQWUROOHUHIXVMRQVEDGHWGLUHNWH
• 6SHQQLQJHQS§YLUNHUUHVXOWDWHWGLUHNWHPHQGLPHQVMRQHQHIRUVYHLVHRYHUIODWHQNDQYDULHUHVLIRUKROGWLONUDYHQHYHGDWGX
PDQXHOWGUHLHUVYHLVHEUHQQHUHQPDQXHOWVOLNDWGXRSSQ§UYDULHUWHGHSRQHULQJHUPHGNRQVWDQWVSHQQLQJ
• 0DWHKDVWLJKHWHQHUSURSRVMRQDOPHGVYHLVHVWUºPPHQ
$ĺDĘĞGDNLLNLUHVLPGH©HĺLWOLND\QDNSDUDPHWUHOHULDUDVĞQGDYDURODQLOLĺNLOHUJ¸VWHULOPHNWHGLU
V (V)
I (A)
(m/min)
I (A)
'LDJUDPIRUYDOJDYEHVWHDUEHLGVNDUDNWHULVWLNN
)RUKROGPHOORPPDWHKDVWLJKHWRJVWUºPQLY§
IXVMRQVNDUDNWHULVWLNN LIRUKROGS§GLDPHWHUHQ
NO
514
TEORETISKE BESKRIVELSER AV SVEISING
Tabell for valg av sveiseparametrene i forhold til de mest typiske applikasjonene og de mest vanlig brukte
typene
%XHVSHQQLQJ
šPP
šPP
šPP
šPP
16V - 22V
6+257$5&
60 - 160 A
100 - 175 A
120 - 180 A
150 - 200 A
Lav penetrasjon for tynt
materiale
God kontroll av
penetrasjon og fusjon
God flat og vertikal
smelting
Ikke brukt
24V - 28V
6(0,6+257$5&
2YHUJDQJVRPU§GH
150 - 250 A
200 - 300 A
250 - 350 A
300 - 400 A
Automatisk sveising i
vinkel
Automatisk sveising
PHGKº\VSHQQLQJ
Automatisk sveising i
skråning
Ikke brukt
30V - 45V
635$<$5&
150 - 250 A
200 - 350 A
300 - 500 A
500 - 750 A
Lav penetrasjon med
regulering til 200 A
Automatisk sveising
med flere turer
God penetrasjon i
skråning
Bra penetrasjon, store
deponeringer på tykke
materialer
Gasser som kan bli brukt
0,*0$*VYHLVLQJHUNDUDNWHULVHUWVSHVLHOWDYGHQW\SHDYJDVVVRPVNDOEUXNHVIRUGHQLQHUWJDVVIRU0,* 0HWDO,QHUW*DV VYHLVLQJDNWLYJDVVIRU0$* 0HWDO$FWLYH*DV VYHLVLQJ
- Kulldioksid (CO2)
+YLV GX EUXNHU &22 VRP GHNNJDVV NDQ GX RSSQ§ Kº\H SHQHWUDVMRQHU PHG Kº\ PDWHKDVWLJKHW RJ JRGH PHNDQLVNH
HJHQVNDSHUVDPPHQPHGODYHSURGXNVMRQVNRVWQDGHU3§GHQDQGUHVLGHQEUXNHQDYGHQQHJDVVHQVNDSHUVWRUHSUREOHPL
GHQHQGHOLJHNMHPLVNHVDPPHQVHWQLQJHQLIXJHQHGDGHWVNMHUHWWDSDYHOHPHQWHUVRPOHȐRNVLGHUHVRJVDPWLGLJWºNHU
NYDQWLWHWHQDYNXOOLEDGHW6YHLVLQJPHGUHQ&22VNDSHURJV§DQGUHSUREOHPHUVRPIHNVDOȏRUP\HVSUXWRJGDQQLQJDY
SRUºVLWHWHUSJDNXOORNV\G
- Argon
'HQQHLQHUWHJDVVHQEOLUEUXNWNXQIRUVYHLVLQJDYOHȐHUHOHJHULQJHUGDGHWYHGVYHLVLQJDYUXVȏULȐVW§OPHGNURPQLNNHOHU§
DQEHIDOH§EUXNHDUJRQPHGWLOOHJJS§DYRNV\JHQRJNXOOGLRNVLGGDGHȐHJLUHQEHGUHVWDELOLWHWLEXHQRJHQEHGUH
IRUPLQJDYVYHLVHQ
- Helium
'HQQH JDVVHQ EOLU EUXNW VRP DOWHUQDWLY WLO DUJRQ RJ WLOODWHU HQ VWºUUH SHQHWUDVMRQ S§ W\NW PDWHULDOH RJ HQ Kº\HUH
PDWHKDVWLJKHW
- Blanding argon-helium
'XRSSQ§UHQVWDELOHUHEXHHQQPHGUHQKHOLXPHQVWºUUHSHQHWUDVMRQRJKº\HUHKDVWLJKHWHQQKYLVGXEUXNHUDUJRQ
- Blanding argon-kulldioksid og argon-kulldioksid-oksygen
'LVVHEODQGLQJHUEOLUEUXNWIRUVYHLVLQJDYIHUURPDWHULDOHUVSHVLHOWLPRGXVVRP6+257$5&GDGHWHUPLVNHNDUDNWHULVWLVNH
WUHNNHQHHUPHJHWEHGUH'HȐHXWHOXNNHULNNHEUXNHQL635$<$5&
1RUPDOWLQQKROGHUEODQGLQJHQNXOOGLRNVLGPHOORPRJRJRNV\JHQUXQGW
.RQVXOWªULQVWUXNVMRQVK§QGERNHQIRUV\VWHPHW
515
NO
TEKNISK SPESIFIKASJON
10. TEKNISK SPESIFIKASJON
Elektriske egenskaper
URANOS NX 4000 PME (MonoVoltage)
U.M.
6WUºPIRUV\QLQJVVSHQQLQJ8 +]
=PD[ #3&& 7UHJOLQMHVLNULQJ
.RPPXQLNDVMRQVEXVV
[ s
Vac
57
Pǧ
25
A
DIGITAL
0DNVLPDOHIIHNWDEVRUEHUW 00$
16.9
kVA
0DNVLPDOHIIHNWDEVRUEHUW 00$
16.1
kW
0DNVLPDOHIIHNWDEVRUEHUW 7,*
12.6
kVA
0DNVLPDOHIIHNWDEVRUEHUW 7,*
12.1
kW
0DNVLPDOHIIHNWDEVRUEHUW 0,*0$*
16.1
kVA
0DNVLPDOHIIHNWDEVRUEHUW 0,*0$*
15.3
kW
70
W
(IIHNȏRUEUXNLLQDNWLYVWDWXV
(IIHNȏDNWRU 3)
0.95
<WHHYQH w
88
%
Cos ij
0.99
0DNVLPDODEVRUEHUWVWUºP,PD[
24.4
A
18.9
A
A
$EVRUEHUWVWUºP,
5HJXOHULQJVRPU§GH
7RPJDQJVVSHQQLQJ8R
73
Vdc
'HŻHXWVW\UHULRYHUHQVVWHPPHOVHPHG(1,(&
'HŻHXWVW\UVDPVYDUHUPHG(1,(&KYLVPD[LPXPWLOODŻQHŻLPSHGDQVHYHGJUHQVHVQLŻSXQNWHWWLORIIHQWOLJQHŻ
IHOOHVNRSOLQJVSXQNWSFF HUPLQGUHHOOHUOLNŜ]PD[ŝIDVWVDŻYHUGL+YLVGHWNRSOHVWLOHWRIIHQWOLJODYVSHQQLQJVV\VWHPHUGHW
LQVWDOODWºUHQVHOOHUXWVW\UHWVEUXNHUVDQVYDUYHG§NRQVXOWHUHRSHUDWºUHQDYIRUV\QLQJVQHŻYHUNHWRPQºGYHQGLJDWXWVW\UHW
kan tilkoples.
Bruksfaktor
URANOS NX 4000 PME (MonoVoltage)
[
U.M.
%UXNVIDNWRU00$ r&
; 400
A
; 360
A
400
A
; 400
A
; 360
A
400
A
; 400
A
; 360
A
400
A
%UXNVIDNWRU00$ r&
; %UXNVIDNWRU7,* r&
%UXNVIDNWRU7,* r&
; %UXNVIDNWRU0,*0$* r&
NO
%UXNVIDNWRU0,*0$* r&
; Fysiske egenskaper
URANOS NX 4000 PME (MonoVoltage)
U.M.
9HUQHJUDG,3
IP23S
,VROHULQJVNODVVH
H
0§O O[G[K
Vekt
[[
mm
35.2
Kg
3URGXNVMRQVQRUPHU
(1,(&$
(1$
6WUºPNDEHOVHNVMRQHQ
[
/HQJGHS§QHȐNDEHO
5
516
mm²
m
TEKNISK SPESIFIKASJON
Elektriske egenskaper
URANOS NX 4000 PME (MultiVoltage)
U.M.
6WUºPIRUV\QLQJVVSHQQLQJ8 +]
[ s
[ s
Vac
=PD[ #3&& 57
57
Pǧ
7UHJOLQMHVLNULQJ
45
25
A
.RPPXQLNDVMRQVEXVV
DIGITAL
DIGITAL
0DNVLPDOHIIHNWDEVRUEHUW 00$
17.4
16.9
kVA
0DNVLPDOHIIHNWDEVRUEHUW 00$
16.5
16.1
kW
0DNVLPDOHIIHNWDEVRUEHUW 7,*
13.0
12.6
kVA
0DNVLPDOHIIHNWDEVRUEHUW 7,*
12.4
12.1
kW
0DNVLPDOHIIHNWDEVRUEHUW 0,*0$*
16.5
16.1
kVA
0DNVLPDOHIIHNWDEVRUEHUW 0,*0$*
15.7
15.3
kW
W
(IIHNȏRUEUXNLLQDNWLYVWDWXV
(IIHNȏDNWRU 3)
<WHHYQH w
70
70
0.95
0.95
87
88
%
Cos ij
0.99
0.99
0DNVLPDODEVRUEHUWVWUºP,PD[
43.7
24.4
A
$EVRUEHUWVWUºP,
33.8
18.9
A
73
73
5HJXOHULQJVRPU§GH
7RPJDQJVVSHQQLQJ8R
A
Vdc
'HŻHXWVW\UHULRYHUHQVVWHPPHOVHPHG(1,(&
'HŻHXWVW\UVDPVYDUHUPHG(1,(&KYLVPD[LPXPWLOODŻQHŻLPSHGDQVHYHGJUHQVHVQLŻSXQNWHWWLORIIHQWOLJQHŻ
IHOOHVNRSOLQJVSXQNWSFF HUPLQGUHHOOHUOLNŜ]PD[ŝIDVWVDŻYHUGL+YLVGHWNRSOHVWLOHWRIIHQWOLJODYVSHQQLQJVV\VWHPHUGHW
LQVWDOODWºUHQVHOOHUXWVW\UHWVEUXNHUVDQVYDUYHG§NRQVXOWHUHRSHUDWºUHQDYIRUV\QLQJVQHŻYHUNHWRPQºGYHQGLJDWXWVW\UHW
kan tilkoples.
Bruksfaktor
URANOS NX 4000 PME (MultiVoltage)
[
[
U.M.
; 400
400
A
; 360
360
A
400
400
A
; 400
400
A
; 360
360
A
400
400
A
; 400
400
A
; 360
360
A
400
400
A
%UXNVIDNWRU00$ r&
%UXNVIDNWRU00$ r&
; %UXNVIDNWRU7,* r&
%UXNVIDNWRU7,* r&
; %UXNVIDNWRU0,*0$* r&
%UXNVIDNWRU0,*0$* r&
; Fysiske egenskaper
URANOS NX 4000 PME (MultiVoltage)
U.M.
9HUQHJUDG,3
IP23S
,VROHULQJVNODVVH
H
0§O O[G[K
Vekt
[[
mm
36.2
Kg
3URGXNVMRQVQRUPHU
(1,(&$
(1$
6WUºPNDEHOVHNVMRQHQ
[
/HQJGHS§QHȐNDEHO
5
517
mm²
m
NO
TEKNISK SPESIFIKASJON
Elektriske egenskaper
URANOS NX 5000 PME (MonoVoltage)
U.M.
6WUºPIRUV\QLQJVVSHQQLQJ8 +]
=PD[ #3&& 7UHJOLQMHVLNULQJ
.RPPXQLNDVMRQVEXVV
0DNVLPDOHIIHNWDEVRUEHUW 00$
0DNVLPDOHIIHNWDEVRUEHUW 00$
0DNVLPDOHIIHNWDEVRUEHUW 7,*
0DNVLPDOHIIHNWDEVRUEHUW 7,*
0DNVLPDOHIIHNWDEVRUEHUW 0,*0$*
0DNVLPDOHIIHNWDEVRUEHUW 0,*0$*
(IIHNȏRUEUXNLLQDNWLYVWDWXV
(IIHNȏDNWRU 3)
<WHHYQH w
Cos ij
0DNVLPDODEVRUEHUWVWUºP,PD[
$EVRUEHUWVWUºP,
5HJXOHULQJVRPU§GH
7RPJDQJVVSHQQLQJ8R
[ s
49
30
DIGITAL
23.6
22.5
18.2
17.4
22.9
21.9
67
0.95
88
0.99
33
23.9
73
Vac
Pǧ
A
kVA
kW
kVA
kW
kVA
kW
W
%
A
A
A
Vdc
'HŻHXWVW\UHULRYHUHQVVWHPPHOVHPHG(1,(&
'HŻHXWVW\UVDPVYDUHUPHG(1,(&KYLVPD[LPXPWLOODŻQHŻLPSHGDQVHYHGJUHQVHVQLŻSXQNWHWWLORIIHQWOLJQHŻ
IHOOHVNRSOLQJVSXQNWSFF HUPLQGUHHOOHUOLNŜ]PD[ŝIDVWVDŻYHUGL+YLVGHWNRSOHVWLOHWRIIHQWOLJODYVSHQQLQJVV\VWHPHUGHW
LQVWDOODWºUHQVHOOHUXWVW\UHWVEUXNHUVDQVYDUYHG§NRQVXOWHUHRSHUDWºUHQDYIRUV\QLQJVQHŻYHUNHWRPQºGYHQGLJDWXWVW\UHW
kan tilkoples.
Bruksfaktor
URANOS NX 5000 PME (MonoVoltage)
NO
[
%UXNVIDNWRU00$ r&
; ; ; %UXNVIDNWRU00$ r&
; ; %UXNVIDNWRU7,* r&
; ; ; %UXNVIDNWRU7,* r&
; ; %UXNVIDNWRU0,*0$* r&
; ; ; %UXNVIDNWRU0,*0$* r&
; ; U.M.
500
470
420
A
A
A
500
470
A
A
500
470
420
A
A
A
500
470
A
A
500
470
420
A
A
A
500
470
A
A
Fysiske egenskaper
URANOS NX 5000 PME (MonoVoltage)
U.M.
9HUQHJUDG,3
IP23S
,VROHULQJVNODVVH
H
0§O O[G[K
Vekt
[[
mm
37.0
Kg
(1,(&$
(1$
3URGXNVMRQVQRUPHU
6WUºPNDEHOVHNVMRQHQ
[
/HQJGHS§QHȐNDEHO
5
518
mm²
m
TEKNISK SPESIFIKASJON
Elektriske egenskaper
URANOS NX 5000 PME (MultiVoltage)
U.M.
6WUºPIRUV\QLQJVVSHQQLQJ8 +]
=PD[ #3&& 7UHJOLQMHVLNULQJ
.RPPXQLNDVMRQVEXVV
0DNVLPDOHIIHNWDEVRUEHUW 00$
0DNVLPDOHIIHNWDEVRUEHUW 00$
0DNVLPDOHIIHNWDEVRUEHUW 7,*
0DNVLPDOHIIHNWDEVRUEHUW 7,*
0DNVLPDOHIIHNWDEVRUEHUW 0,*0$*
0DNVLPDOHIIHNWDEVRUEHUW 0,*0$*
(IIHNȏRUEUXNLLQDNWLYVWDWXV
(IIHNȏDNWRU 3)
<WHHYQH w
Cos ij
0DNVLPDODEVRUEHUWVWUºP,PD[
$EVRUEHUWVWUºP,
5HJXOHULQJVRPU§GH
7RPJDQJVVSHQQLQJ8R
[ s
16.9
63
DIGITAL
24.5
23.3
18.9
18.0
23.9
22.7
67
0.95
87
0.99
60.3
42.4
73
[ s
49
30
DIGITAL
23.6
22.5
18.2
17.4
22.9
21.9
67
0.95
88
0.99
33
23.9
73
Vac
Pǧ
A
kVA
kW
kVA
kW
kVA
kW
W
%
A
A
A
Vdc
'HŻHXWVW\UHULRYHUHQVVWHPPHOVHPHG(1,(&
'HŻHXWVW\UVDPVYDUHUPHG(1,(&KYLVPD[LPXPWLOODŻQHŻLPSHGDQVHYHGJUHQVHVQLŻSXQNWHWWLORIIHQWOLJQHŻ
IHOOHVNRSOLQJVSXQNWSFF HUPLQGUHHOOHUOLNŜ]PD[ŝIDVWVDŻYHUGL+YLVGHWNRSOHVWLOHWRIIHQWOLJODYVSHQQLQJVV\VWHPHUGHW
LQVWDOODWºUHQVHOOHUXWVW\UHWVEUXNHUVDQVYDUYHG§NRQVXOWHUHRSHUDWºUHQDYIRUV\QLQJVQHŻYHUNHWRPQºGYHQGLJDWXWVW\UHW
kan tilkoples.
Bruksfaktor
URANOS NX 5000 PME (MultiVoltage)
%UXNVIDNWRU00$ r&
; ; ; %UXNVIDNWRU00$ r&
; ; ; %UXNVIDNWRU7,* r&
; ; ; %UXNVIDNWRU7,* r&
; ; %UXNVIDNWRU0,*0$* r&
; ; ; %UXNVIDNWRU0,*0$* r&
; ; [
[
500
470
420
500
470
420
A
A
A
500
460
500
470
A
A
A
500
470
420
500
470
420
A
A
A
500
470
500
470
A
A
500
470
420
500
470
420
A
A
A
500
460
500
470
A
A
Fysiske egenskaper
URANOS NX 5000 PME (MultiVoltage)
U.M.
U.M.
9HUQHJUDG,3
,VROHULQJVNODVVH
0§O O[G[K
Vekt
IP23S
H
[[
39.5
(1,(&$
(1$
[
5
3URGXNVMRQVQRUPHU
6WUºPNDEHOVHNVMRQHQ
/HQJGHS§QHȐNDEHO
519
mm
Kg
mm²
m
NO
TEKNISK SPESIFIKASJON
11. IDENTIFIKASJONSPLATE
NO
520
TEKNISK SPESIFIKASJON
12. BESKRIVELSE INFORMASJONSSKILT
5
1
3
7
9
8
10
7
9
8
10
18
6
12
13
14
12
13
14
19
23
11
15
15A
15B
15
15A
15B
11
16
16A
16B
17
17A
17B
16
16A
16B
17
17A
17B
20
22
&(
($&
8.&$
2
4
(8VDPVYDUVHUNO¨ULQJ
($&VDPVYDUVHUNO¨ULQJ
8.&$VDPVYDUVHUNO¨ULQJ
21
$
$
$
%
%
%
3URGXNVMRQVPHUNH
1DYQRJDGUHVVHWLOSURGXVHQWHQ
$SSDUDWPRGHOO
6HULHQXPPHU
XXX;;;;;;;;;3URGXNVMRQV§U
6\PEROIRUW\SHVYHLVHPDVNLQ
+HQYLVQLQJWLONRQVWUXNVMRQVVWDQGDUGHU
6\PEROIRUVYHLVHSURVHVVHQ
6\PEROIRUVYHLVHPDVNLQHUHJQHWIRUGULȎLPLOMºHUPHGºNW
ULVLNRIRUHOHNWULVNVWºW
6\PEROIRUVYHLVHVWUºP
1RPLQHOOWRPJDQJVVSHQQLQJ
2PU§GHIRUPDNVLPDORJPLQLPXPQRPLQHOOVYHLVHVWUºPRJ
WLOVYDUHQGHNRQYHQVMRQHOOEHODVWQLQJVVSHQQLQJ
6\PEROIRUSHULRGLVNV\NOXV
6\PEROIRUQRPLQHOOVYHLVHVWUºP
6\PEROIRUQRPLQHOOVYHLVHVSHQQLQJ
9HUGLHUIRUSHULRGLVNV\NOXV
9HUGLHUIRUSHULRGLVNV\NOXV
9HUGLHUIRUSHULRGLVNV\NOXV
9HUGLHUIRUQRPLQHOOVYHLVHVWUºP
9HUGLHUIRUQRPLQHOOVYHLVHVWUºP
9HUGLHUIRUQRPLQHOOVYHLVHVWUºP
9HUGLHUIRUNRQYHQVMRQHOOEHODVWQLQJVVSHQQLQJ
9HUGLHUIRUNRQYHQVMRQHOOEHODVWQLQJVVSHQQLQJ
9HUGLHUIRUNRQYHQVMRQHOOEHODVWQLQJVVSHQQLQJ
6\PEROIRUVWUºPIRUV\QLQJ
1RPLQHOOIRUV\QLQJVVSHQQLQJ
0DNVLPDOQRPLQHOOVWUºP
0DNVLPDOHIIHNWLYVWUºP
%HVN\ȐHOVHVJUDG
1RPLQHOOWRSSVSHQQLQJ
NO
521
NO
522
SUOMI
EU-VAATIMUSTENMUKAISUUSVAKUUTUS
Rakentaja
voestalpine Böhler Welding Selco S.r.l. - Via Palladio, 19 - 35019 Onara di Tombolo (PD) - ITALY
Tel. +39 049 9413/111 - Fax +39 049 9413/311 - www.voestalpine.com/welding
YDNXXȐDDRPDOODYDVWXXOODDQHȐ¦VHXUDDYDWXRWH
URANOS NX 4000 PME
55.03.067
55.03.065
55.03.068
55.03.069
55.03.064
55.03.071
55.03.072
55.03.063
URANOS NX 5000 PME
RQVHXUDDYLHQ(8GLUHNWLLYLHQPXNDLQHQ
2014/35/EU
2014/30/EU
2011/65/EU
LOW VOLTAGE DIRECTIVE
EMC DIRECTIVE
RoHS DIRECTIVE
MDHȐ¦VHXUDDYLD\KGHQPXNDLVWHȐXMDVWDQGDUGHMDRQVRYHOOHȐX
EN IEC 60974-1/A1:2019
EN 60974-10/A1:2015
WELDING POWER SOURCE
ELECTROMAGNETIC COMPATIBILITY REQUIREMENTS
$VLDNLUMDWMRWNDWRGLVWDYDWGLUHNWLLYLHQQRXGDȐDPLVHQSLGHW¦¦QVDDWDYLOODWDUNDVWXNVLDYDUWHQHGHOO¦
PDLQLWXOODYDOPLVWDMDOOD
-RNDLQHQNRUMDXVWDLPXXWRVLOPDQvoestalpine Böhler Welding Selco S.r.l.QDQWDPDDOXSDDWHNHHW¦VW¦
LOPRLWXNVHVWDS¦WHP¦Ȑ¸P¦Q
2QDUDGL7RPEROR
voestalpine Böhler Welding Selco s.r.l.
Lino Frasson
FI
523
SISÄLLYS
1. VAROITUS........................................................................................................................................525
1.1 Työskentelytila .............................................................................................................................................................. 525
.¦\ȏ¦M¦QMDXONRSXROLVWHQKHQNLO¸LGHQVXRMDDPLQHQ.......................................................................................525
1.3 Suojautuminen höyryiltä ja kaasuilta ....................................................................................................................526
1.4 Tulipalon tai räjähdyksen ehkäisy...........................................................................................................................526
.DDVXSXOORMHQWXUYDOOLQHQN¦\ȏ¸............................................................................................................................. 527
1.6 Suojaus sähköiskulta .................................................................................................................................................. 527
6¦KN¸PDJQHHȏLVHWNHQW¦WMDK¦LUL¸W...................................................................................................................... 527
1.8 IP-luokitus....................................................................................................................................................................... 528
/RSSXN¦VLȏHO\ .............................................................................................................................................................. 528
2. ASENNUS ........................................................................................................................................529
2.1 Nosto, kuljetus ja purkaus ......................................................................................................................................... 529
/DLȏHHQVLMRLWXV............................................................................................................................................................. 529
2.3 Kytkentä.......................................................................................................................................................................... 529
.¦\ȏ¸¸QRȏR ................................................................................................................................................................. 530
3. LAITTEEN ESITTELY.........................................................................................................................533
3.1
3.2
3.3
3.4
3.5
Takapaneeli................................................................................................................................................................... 533
Takapaneeli................................................................................................................................................................... 533
Liitäntäpaneeli ............................................................................................................................................................. 533
Etuohjauspaneeli URANOS NX 4000/5000 PME (LCD 3.5”).......................................................................... 534
Etuohjauspaneeli URANOS NX 4000/5000 PME.............................................................................................. 535
4. LAITTEIDEN KÄYTTÖ ......................................................................................................................535
.¦\QQLVW\VQ¦\ȏ¸.......................................................................................................................................................... 535
7HVWLQ¦\ȏ¸...................................................................................................................................................................... 535
3¦¦Q¦\ȏ¸ ...................................................................................................................................................................... 536
00$SURVHVVLQS¦¦Q¦\ȏ¸ ....................................................................................................................................... 536
5. SETUP...............................................................................................................................................543
5.1 Set up ja parametrien säätöä ................................................................................................................................. 543
3DUDPHWULHQHULW\LVHWN¦\ȏ¸WRLPHQSLWHHW.............................................................................................................552
6. HUOLTO ..........................................................................................................................................557
6.1 Suorita seuraavat määräaikaiset tarkastukset virtalähteelle ........................................................................ 557
5ĊVSXQGHUH ................................................................................................................................................................... 557
7. HÄLYTYSKOODIT ...........................................................................................................................557
8. VIANMÄÄRITYS JA RATKAISUT.....................................................................................................559
9. HITSAUKSEN TEORIAA ..................................................................................................................563
9.1 Puikkohitsaus (MMA)................................................................................................................................................... 563
9.2 TIG-hitsaus (jatkuva kaari)......................................................................................................................................... 563
+LWVDXNVHVWDODQNDOLLȏ¦PLVHOO¦ 0,*0$* ..........................................................................................................565
10.
11.
12.
13.
14.
FI
TEKNISET OMINAISUUDET .........................................................................................................568
ARVOKILPI ....................................................................................................................................572
KILVEN SISÄLTÖ............................................................................................................................573
KYTKENTÄKAAVIO .....................................................................................................................627
LIITTIMET ......................................................................................................................................635
15. VARAOSALUETTELO ...................................................................................................................639
SYMBOLIT
9¦OLW¸QYDNDYDKHQJHQYDDUDWDLYDDUDOOLQHQWRLPLQWDMRNDYRLDLKHXȐDDYDNDYDQUXXPLLQYDPPDQ
7¦UNH¦QHXYRMRWDQRXGDȐDPDOODY¦OWHW¦¦QY¦K¦LVHWYDPPDWWDLRPDLVXXVYDKLQJRW
+XRPDXWXNVHWW¦P¦QV\PEROLQM¦ONHHQRYDWS¦¦RVLQWHNQLVL¦MDKHOSRȐDYDWW\¸VNHQWHO\¦
524
VAROITUS
1. VAROITUS
(QQHQW\¸VNHQWHO\¦ODLȐHHOODYDUPLVWDHȐ¦ROHWOXNHQXWMD\PP¦UW¦Q\WW¦P¦QN¦\Ȑ¸RKMHHQVLV¦OO¸Q
†O¦WHHPXXWRNVLDWDLKXROWRWRLPHQSLWHLW¦MRLWDHLROHNXYDȐXW¦VV¦RKMHHVVD9DOPLVWDMDDHLYRLGDSLW¦¦V\\OOLVHQ¦
KHQNLO¸ WDL RPDLVXXVYDKLQNRLKLQ MRWND DLKHXWXYDW W¦P¦Q PDWHULDDOLQ KXROLPDȐRPDVWD OXNHPLVHVWD WDL
YLUKHHOOLVHVW¦VRYHOWDPLVHVWD
6¦LO\W¦ N¦\Ȑ¸RKMHHW DLQD ODLȐHHQ N¦\Ȑ¸SDLNDVVD 1RXGDWD N¦\Ȑ¸RKMHLGHQ OLV¦NVL YRLPDVVD ROHYLD SDLNDOOL">