Mi-Flues SYSTEM 1 Quick Start Manual
Mi-Flues SYSTEM 1 is a single wall flue pipe designed for use with gas, oil, wood, and multi-fuel appliances. It's perfect for connecting your appliance to the chimney and can also be used as a rigid flue liner. The system is available in four standard diameters: 125mm, 150mm, 180mm, and 200mm. It features a 50mm overlap per joint and is engineered for long-lasting, trouble-free use.
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SYSTEM 1 September 2014 Single Wall Connecting Flue Pipe for Multi-Fuel Appliances Tel: +353 46 95 58030 Fax: +353 46 95 58034 Email: [email protected] Web: www. miflues.ie Mi-Flues System 1 Single Wall Connecting Flue Pipe and Rigid Flue Liner INTRODUCTION JOINTING SYSTEM Mi-Flues System 1 is a 1mm thick 316 grade stainless steel single wall connecting flue pipe suitable for gas, oil, wood and multi-fuel appliances. It can also be used as a rigid flue liner. Mi-Flues System 1 allows for a 50mm overlap distance per joint. All sockets (female end) should be installed upwards, with the male end dropping into the socket. To install Mi-Flues system 1 components simply position the male end into the female socket end and seal with Mi-Flues high temperature sealant (rated to 1000°C) designed specifically for flues, stoves or fires, or similar rated fire cement. It has been specifically engineered to give an authentic visual look, whilst at the same time being manufactured using the latest technology to ensure years of trouble free use. The system is available in four standard diameters 125mm, 150mm, 180mm and 200mm. SocketFemale end System 1 is not suitable for condensing applications. PRODUCT DESCRIPTION Mi-Flues System 1 316 grade stainless steel single wall is suitable for use on applications fired by gas, oil and solid fuel . The longitudinal seam on all components is fully welded to prevent leakage and to ensure a uniform high quality of manufacture throughout. Components have been designed to be installed quickly, safely and simply. Mi-Flues System 1 single wall flue is designed to be installed with the socket (female end) directed upwards. By fitting the flue components together in this manner ensures debris and moisture will run internally down the flue. APPROVALS Mi-Flues System 1 is manufactured and conforms to EN 1856-2 and has the following designation code: EN 1856-2 T600 N1 D Vm L50100 G(**) Note: ** 3 x diameter of the flue Male End INSTALLATION System 1 has been specifically designed for use as a connecting flue pipe to facilitate connection from the outlet of a multi-fuel appliance to the chimney. Where appropriate it can be used to connect to either our twin wall System 2 product or in the case of an existing brick chimney, our System 35 Multi fuel flexible liner . In all cases the product must be installed in accordance with Local Building Regulations Document J and the manufacturers installation instructions. The diameter of the pipe used must be equal to or greater than the outlet of the appliance. The diameter of pipe used should not be less than the diameter specified by the appliance manufacturer. Mi-Flues System 1 should be fitted at least three times the diameter of the pipe away from any combustible materials. For example 125mm pipe should be a minimum of 375mm away from any combustible material. All sockets (female end) should be upward, with the male end dropping into the socket . This ensures that no condensate can escape and spoil the appearance of the finished installation. APPLICATION Mi-Flues System 1 is a single wall connecting flue pipe suitable for multi-fuel appliances. It is also suitable for relining existing chimneys. System 1 pipes are not insulated. Their use as an external flue is not permitted as they can generate excessive condensation and disrupt the draw due to cold outside temperatures. COMPONENTS MI-Flues System 1 components have been designed to be installed quickly, safely and simply. The system comprises of plain lengths, adjustable lengths, bends, bends with inspection/cleaning access, tees complete with cleaning inspection caps, cowls and support brackets. Installation in a Masonry Chimney System 1 is also suitable for relining existing chimneys. If relining a masonry chimney it should firstly be cleaned to ensure free passage of the pipe. The space between the flue and the masonry liner should be back filled to improve the performance of the chimney. Mi-Flues System 1 can be connected directly to the appliance and can also be used to reline a chimney when installed with the manufacturers installation instructions. When using as a rigid liner System 1 should be installed from the bottom up ensuring that all joints are adequately sealed. The weight of the System 1 rigid liner should be supported at the lower end of the chimney with the use of two rigid members (two metal beams—not supplied by Mi-Flues) and a half bracket (see page 4 for details). 2 Mi-Flues System 1 Single Wall Connecting Flue Pipe and Rigid Flue Liner LENGTHS 45 ° Bend Lengths are available in 250mm, 500mm and 1000mm. Used to provide a 45° change of direction or can be used in pairs to create an offset. Two by 45° bends can be used to create a 90° bend. Dia(mm) ‘A’ 250(B) 500(B) 1000(B) 125 200 450 950 150 200 450 950 180 200 450 950 200 200 450 950 Dia (A) (B) (C) (D) (E) 125 143 100 55 40 150 155 110 60 42 180 165 118 70 45 200 175 125 70 50 45 ° BEND & DOOR This component provides access for cleaning and inspection. It is used to provide a 45° change of direction. Manufactured with a non corrosive stainless steel access door with high temperature gasket and corrosion proof re-usable locking nuts. ADJUSTABLE LENGTHS An adjustable length is used to achieve an exact required length where a standard length is not suitable. Dia. (A) (B) (C) (D) (E) (F) 125 200 165 55 40 69 150 200 160 60 43 70 180 235 185 67 48 99 200 250 200 70 50 120 90 ° BEND Diameter (mm) (A) Used to provide a 90° change of direction. It may be taken to be equal to two 45° bends. ADJ Short (B) Min—Max 125 255-370 150 255-370 180 255-370 200 255-370 ADJUSTABLE LENGTH INSTALLATION To install an adjustable length, adjust the telescopic component to the required length, keeping caution that the overlap between the two pipes must never be less than 80mm. Seal telescopic joint using Mi-Flues high temperature sealant (rated to 1000°C) or fire cement. Once adjusted to the required length, secure the telescopic length with the use of an Mi-Flues wall bracket located directly above the overlap. Diameter (A) (B) (C) 125 105 162 150 120 170 180 145 195 200 148 198 90 ° BEND & DOOR Used to provide a 90° change of direction and includes a non corrosive stainless steel access door to facilitate cleaning of the chimney system. It may be taken to be equal to two 45° bends. (For dimensions see above table for 90° bend) 3 Mi-Flues System 1 Single Wall Connecting Flue Pipe and Rigid Flue Liner COWL 45 ° TEE A cowl is the top rain cap for a chimney. Its purpose is to stop the infiltration of rain or snow to the inside of the chimney. It does not impede the movement of the products of combustion. It is pushed down into the last length of the installation and sealed using Mi-Flues high temperature sealant (rated to 1000°C). This cowl is also available with a solid fuel bird guard protection. A 45° Tee is used to create a bend in a flue run. It can be used to change a chimney run from a horizontal to a vertical run when used with a 45° bend. This component minimises the resistance to flow because of the angle created with the vertical axis. This component comes complete with a removable inspection cap. Diameter (A) (B) (C) (D) 125 281 235 240 35 Dia (A) (B) 150 334 270 270 35 125mm, 150mm,180mm,200mm 90 180 364 298 307 35 200 418 335 332 35 SUPPORT COMPONENT—WALL BRACKET Used to provide lateral support for the System 1 components. This component is adjustable between 60mm—250mm of a wall face. 90 ° TEE A 90° Tee is used to create a bend in a flue run. It is used to change a chimney run from a horizontal run to a vertical run. This component comes complete with a Removable inspection cap . It may also be used for the fitting of a draught stabilizer device. Each bracket comes individually packaged with the following included: Wall Section x 1, Joiner Section x 1 Clamping Section x 1, M6x25mm Hex Head Bolt x 2 M6x12mm Hex Head Bolt x 4, M6 Nut x 6 Diameter (A) 125 150 180 200 B 45 45 45 45 C 258 258 258 258 D 152 152 152 152 E 20 20 20 20 Diameter (A) (B) (C) (D) 125 233 93 80 35 150 260 106 80 35 180 281 116 80 35 SUPPORT COMPONENT— HALF BRACKET 200 308 130 80 35 When using as a rigid liner System 1 should be installed from the bottom up ensuring that all joints are adequately sealed. The weight of the System 1 rigid liner should be supported at the lower end of the chimney with the use of two rigid members (two metal beams— not supplied by Mi-Flues) and a half bracket as shown. Each half bracket comes bubble wrapped and labelled. Included are the required two screws and two nuts for assembling. START OFF ADAPTOR Mi-Flues System 1 Start Off Adaptor is used on smaller fitting diameter spigots, where the standard size component diameter will not fit the appliance. This adaptor is available to ensure Mi-Flues System 1 pipes can be fitted. When making the joint between the appliance outlet and the System 1 pipe Mi-Flues high temperature sealant (rated to 1000° C) or fire cement should be applied. Tapered reducing adaptors are also available on request. Diameter (A) 121.5 146.5 176.5 196.5 Diameter (A) 125 150 180 200 B 130 130 130 130 B 20 20 20 20 4 Mi-Flues System 1 Single Wall Connecting Flue Pipe and Rigid Flue Liner Safety / Installation / Regulations Safety / Installation / Regulations Connection to the appliance Distance to Combustible Materials System 1 is designed to fit straight into the appliance outlet spigot without the need for an adaptor. System 1 should only be used to make the connection between the appliance outlet spigot and the chimney. It should not pass through any roof space, partition wall or floor, except to pass directly into a chimney through a wall of the chimney (see installation illustration on page 6). All System 1 joints should be sealed with Mi-Flues high temperature sealant (rated to 1000°C) or fire cement should be applied. Mi-Flues System 1 should be fitted at least three times the diameter of the connecting flue pipe away from any combustible materials. Chimney Plate On completion of installation a chimney plate should be completed. The chimney plate provides information regarding the Manufacturer, designation, nominal size, distance to combustibles, Installer name, installation date, chimney location and thermal distance. It is to be completed by the Installer and securely fixed in an unobtrusive but obvious position within the building such as next to the electricity or gas consumer unit, next to the chimney or hearth or next to the water supply stop cock. Connection to System 2 twin wall chimney When a System 1 flue pipe is joined to our System 2 twin wall insulated chimney which penetrates a ceiling, the System 2 chimney should protrude 425mm below the ceiling on a 125mm diameter chimney and three times the diameter for 150mm, 180mm and 200mm . Connecting flue pipe components should extend a distance of 600mm off a solid fuel appliance. This connection can be sealed using Mi-Flues high temperature sealant (rated to 1000°C) or a fire cement and the connection must be made in the same room as the appliance itself. Cleaning / Maintenance Adequate provision should be made for inspecting and cleaning the chimney system. Access components are available in the product range (bends with doors and tees) and should be installed to suit the installation, unless sweeping can be undertaken through the appliance. The chimney should be inspected regularly and cleaned at least twice a year, depending on usage and type of fuel used. This should be carried out with the use of a brush which should not be made from black steel. The chimney should be maintained to ensure that the construction remains in good condition. Any components showing signs of deterioration which may affect performance should be replaced under professional advice, any evidence of leakage identified by smoke staining should be rectified immediately. Bends in Connecting Flue pipes Top Outlet Appliance—The connecting flue pipe should have no more than two bends in its length with an angle no greater than 45° when measured from the vertical. Where possible the connecting flue pipe should rise vertically straight. Rear Outlet Appliance—Connection to a rear outlet appliance may be made using the 90° Tee where the removable tee cap will be accessible. The maximum horizontal distance from the outlet of the spigot should be no more than 150mm on solid fuel appliances, subject to the appliance manufacturers installation Handling and Storage All System 1 components are labelled. Fitting instructions appear on the label where applicable. These labels should be removed from the product prior to installation and relevant information transferred to chimney plate. Products should be stored in a dry suitable storage location. The product is easy to handle, but care should be taken when holding, fitting or assembling any part of the system. Users are advised to use suitable precautions such as gloves, eye/face protection, protective clothing etc to avoid injury. Installers should be aware of the possibility of disturbing asbestos when working in older properties. This should be dealt with in accordance with the strict guidance documents. Particular attention should be taken to ensure suitable PPE is used when applying certain fireclays which can be of a caustic nature, as well as when using any other substances which may be harmful. Connection to Flexible liner within a brick chimney Connection to Mi-Flues System 35 flexible flue liner can be made either from directly under the chimney where the appliance is positioned within a fireplace or through the side of the chimney using a System 35 adaptor (see illustration on front cover). Structural Considerations As System 1 does not rely on Locking Bands to secure the joint, it is critical that the system is installed between two fixed and secured points (appliance outlet and chimney inlet). Where an offset is installed, each bend must be adequately braced using suitable support components to restrict any movement of the joint. Life Expectancy Under normal operating conditions, and providing the system is installed and maintained correctly, Mi-Flues System 1 should provide many years service and is provided with a 10 year life expectancy. Height of Connecting flue pipe Excessive runs of single wall connecting flue pipe should be avoided and limited to no more than a maximum of 1.8 metres. 5 Mi-Flues System 1 Single Wall Connecting Flue Pipe and Rigid Flue Liner System 1 connection to System 2 twin wall insulated stainless steel chimney OFFSET CHART This offset chart uses the recommended Mi-Flues System 1 45° bends. Within a run of system 1 flue no more than two bends should be used. Two bends are used to create one offset. System 2 Cowl System 2 45° bend System 1 Offset Chart System 2 bracket Diameter (L) Offset 0 X 119 126 135 140 Y 285 303 327 338 X 264 271 280 285 Y 430 448 472 483 Chimney Plate X 436 447 457 462 System 2 Insulated sleeve Y 607 625 648 660 System 2 Adaptor X 794 801 811 815 961 978 1002 1013 250 500 1000 125mm 150mm 180mm 200mm Y System 2 length System 1 bend with door 299 306 316 320 X Max 377 384 393 398 Y Min 466 483 507 518 Y Max 539 556 580 591 System 2 Base Wall Support System 1 length Adjustable Length X Min System 2 45° Tee with removable cap System 1 used as Rigid Flue Liner System 1 Technical Data Fuel—Solid Fuel, Oil and Gas Material 1mm 316 stainless steel Min. Distance to combustibles 3 times diameter of the flue System 1 Cowl Mi-Flues System 1 Product Designation Mi-Flues System 1 products carry the following designation code: EN 1856-2 T600 N1 D Vm L50100 G (**) Note: ** 3 x diameter of the flue System 1 EN1856-2 T600 N1 D System 1 length Vm L50100 G(**) Standard Two metal beams (not supplied by Mi-Flues) and half bracket used to support weight of System 1 when used as rigid liner (see page 4). Temperature Level Pressure Level N, P or H Condensate Resistance W:Wet or D:Dry Corrosion Resistance (durability against corrosion) Chimney Plate System 1 45° bend System 1 length System 1 45° bend System 1 length Material specification Sootfire resistance and distance to combustibles G:Yes or O:No / distance to combustibles in mm NM (Not Measured) or M (Measured) 6 All flue systems must be installed according to current Building Regulations. Mi-Flues has adopted a policy of continuous product review, and in the interests of development and improvement the Company reserves the right to vary the appearance and performance of any of its products without prior notice. Correct at time of print (September 2014). For updates please check our website. Mi-Flues Ltd , Summerhill Enterprise Centre, Summerhill, County Meath, IRELAND Telephone: +353 46 95 58030 Fax: +353 46 95 58034 Email: [email protected] Website www.miflues.ie ">
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Key features
316 grade stainless steel
Single wall
Multi-fuel compatible
Rigid flue liner
50mm overlap joints
EN 1856-2 compliant
Various diameters
Easy installation
Adjustable lengths
Cleaning access points
Frequently asked questions
It's compatible with gas, oil, wood, and multi-fuel appliances.
Yes, it can be used for relining existing chimneys.
The system includes plain lengths, adjustable lengths, bends, tees, cowls, and support brackets.
It should be fitted at least three times the diameter of the pipe away from combustible materials.
The chimney should be inspected regularly and cleaned at least twice a year.