Guardian 00360 Instruction Manual

Product Name: D-Ring 2 Hole Anchor
Part #: 00360
Instruction Manual
Do not throw away these instructions!
Read and understand these instructions before using equipment!
Introduction
1
Applicable Safety Standards
1
Worker Classifications
1
Product Specific Applications
2
Limitations
2-3
Components and Specifications
3
Installation and Use
4
Maintenance, Cleaning, and Storage
5
Inspection
5
Inspection Log
5
Safety Information
6
Labels
7
User Information
Date of First Use:
Serial #:
Trainer:
User:
Applicable Safety Standards
When used according to instruction specifications, this product meets or exceeds all applicable OSHA 1926
Subpart M, OSHA 1910, ANSI Z359.1-2007, and ANSI A10.32-2012 standards for fall protection. Applicable
standards and regulations depend on the type of work being done, and also might include state-specific
regulations. Consult regulatory agencies for more information on personal fall arrest systems and associated
components.
Worker Classifications
!
CAUTION
Understand the following definitions of those who
work near or who may be exposed to fall hazards.
Qualified Person: A person with an accredited degree or certification, and with extensive experience or
sufficient professional standing, who is considered proficient in planning and reviewing the conformity of fall
protection and rescue systems.
Competent Person: A highly trained and experienced person who is ASSIGNED BY THE EMPLOYER to be
responsible for all elements of a fall safety program, including, but not limited to, its regulation, management,
and application. A person who is proficient in identifying existing and predictable fall hazards, and who has
the authority to stop work in order to eliminate hazards.
Authorized Person: A person who is assigned by their employer to work around or be subject to potential or
existing fall hazards.
It is the responsibility of a Qualified or Competent person to supervise the job site and ensure all
applicable safety regulations are complied with.
1
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phone: (800) 466-6385 fax: (800) 670-7892
This and any other included instructions must be made available to the user of the equipment. The user must
understand how to safely and effectively use the D-Ring 2 Hole Anchor, and all fall safety equipment used in
combination with the D-Ring 2 Hole Anchor.
6305 S. 231st St., Kent, WA 98032
Thank you for purchasing a Guardian Fall Protection D-Ring 2 Hole Anchor. This manual must be read and
understood in its entirety, and used as part of an employee training program as required by OSHA or any
applicable state agency.
Guardian Fall Protection
Introduction
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phone: (800) 466-6385 fax: (800) 670-7892
6305 S. 231st St., Kent, WA 98032
Guardian Fall Protection
Product Specific Applications
! WARNING
Use of equipment in unintended applications may result in serious
injury or death. Maximum 1 attachment per connection point.
Personal Fall Arrest: D-Ring 2 Hole Anchor may be used to support a MAXIMUM 1 PFAS for use in
Fall Arrest applications. Structure must withstand loads applied in the directions permitted by the
system of at least 5,000 lbs. Maximum free fall is 6‘, or up to 12’ if used in combination with
equipment explicitly certified for such use. Applicable D-ring: Dorsal.
Restraint: D-Ring 2 Hole Anchor may be used in Restraint applications. Restraint systems prevent
workers from reaching the leading edge of a fall hazard. Always account for fully deployed length
of lanyard/SRL. Structure must withstand loads applied in the directions permitted by the system of
at least 1,000 lbs. No free fall is permitted. Restraint systems may only be used on surfaces with
slopes up to 4/12 (vertical/horizontal). Applicable D-rings: Dorsal, Chest, Side, Shoulder.
Work Positioning: D-Ring 2 Hole Anchor may be used in Work Positioning applications. Work
Positioning systems allow a worker to be supported and work freely with both hands. Structure
must withstand loads applied in the directions permitted by the system of at least 3,000 lbs.
Maximum allowable free fall is 2’. Applicable D-rings: Side, Shoulder.
Rescue/Confined Space: D-Ring 2 Hole Anchor may be used in Rescue/Confined Space
applications. Rescue systems function to safely recover a worker from a confined location or after
exposed to a fall. There are various configurations of Rescue systems depending on the type of
rescue. Structure must withstand loads applied in the directions permitted by the system of at least
3,000 lbs. No free fall is permitted. Applicable D-rings: Dorsal, Chest, Shoulder.
For all applications: worker weight capacity range
(including all clothing, tools, and equipment) is 130-420 lbs.
Limitations
Fall Clearance: There must be sufficient
clearance below the anchorage connector
to arrest a fall before the user strikes the
ground or an obstruction. When calculating
fall clearance, account for a MINIMUM 3’
safety factor, deceleration distance, user
height, length of lanyard/SRL, and all other
applicable factors.
Diagram shown is an example fall
clearance calculation ONLY.
Swing Falls: Prior to installation or use, make
considerations for eliminating or minimizing
all swing fall hazards. Swing falls occur when
the anchor is not directly above the location
where a fall occurs. Always work as close to in
line with the anchor point as possible. Swing
falls significantly increase the likelihood of
serious injury or death in the event of a fall.
FALL CLEARANCE CALCULATION
Lanyard length
(6’ total)
Deceleration
Required
distance (4’ total)
distance
from
anchorage
(19’ total) Height of harness
dorsal D-ring from
worker’s feet
(6’ total)
Safety factor
(3’ total)
2
Connector
to integral
lanyard.
NO.
Two connectors
to same
D-ring. NO.
Connector
directly to
webbing.
NO.
Incompatible
or irregular
application,
which may
increase risk
of roll-out. NO.
Connector
directly to
horizontal
lifeline. NO.
Two or more
snap hooks or
carabiners
connected to
each other. NO.
Components and Specifications
2”
Materials:
Plate: Stainless Steel.
D-ring: Zinc-Plated Steel.
4.45”
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Guardian Fall Protection
3”
phone: (800) 466-6385 fax: (800) 670-7892
Connector
closed and
locked to
D-ring. OK.
6305 S. 231st St., Kent, WA 98032
Compatibility: When making connections with D-Ring 2 Hole Anchor, eliminate all possibility of roll-out.
Roll-out occurs when interference between a hook and the attachment point causes the hook gate to
unintentionally open and release. All connections must be selected and deemed compatible with D-Ring 2
Hole Anchor by a Competent Person. All connector gates must be self-closing and self-locking, and withstand
minimum loads of 3,600 lbs. See the following for examples of compatible/incompatible connections:
3
www.guardianfall.com
phone: (800) 466-6385 fax: (800) 670-7892
6305 S. 231st St., Kent, WA 98032
Guardian Fall Protection
Installation and Use
Prior to installation, plan your system:
1. Inspect work area to ensure the absence of all hazards, including, but not limited to, debris, rot, rust, heat,
corrosive chemicals, machinery, electric shock, and sharp or abrasive edges or surfaces.
2. All components of PFAS must be selected and deemed compatible with the D-Ring 2 Hole Anchor by a
Competent Person.
3. Eliminate or minimize all risk of swing fall hazards.
4. May be installed by bolting onto compatible steel or concrete substrates, OR by welding to compatible
structural beam.
Minimum substrate thickness requirements:
Wood: DO NOT INSTALL onto wood substrates.
Metal: ¼”.
Concrete: 4½“.
Fastener recommendations:
Metal: (2) ½“ diameter, grade 8 bolts and hardware. Length determined by Competent Person.
Concrete: (2) ½” diameter, 3“ long grade 8 Power-Bolts.
* ALWAYS use new fasteners for each new installation application.
* Welded installations must be performed by an American Welding Society (AWS) certified professional welder
in accordance with the latest AWS codes and specifications. Welded D-Ring 2 Hole Anchors MUST NOT be used
for multiple installation applications.
Installation
1. Install D-ring 2 Hole Anchor with bolts, or weld to substrate.
• For Metal installations, bolts must be fully embedded in substrate, and must be compressed flush against
D-ring 2 Hole Anchor.
• For concrete installation, drill (2) 3½” holes at bolt installation locations; ½” play will be left at bottom of
bolt hole. Then, install D-ring 2 Hole Anchor with bolts.
3. Install D-ring 2 Hole Anchor so intended loads will always be applied in a proper and compatible manner;
ALWAYS adhere to proper/improper loading requirements as shown below.
4. Attach complete and compatible PFAS to D-Ring 2 Hole Anchor.
Proper Loading
Improper Loading
4
When not in use, store equipment where it will not be affected by heat, light, excessive moisture, chemicals,
or other degrading elements.
Inspection
Prior to EACH use, inspect D-Ring 2 Hole Anchor for deficiencies, including, but not limited to, corrosion,
deformation, pits, burrs, rough surfaces, sharp edges, cracking, rust, paint buildup, excessive heating,
alteration, and missing or illegible labels. IMMEDIATELY remove D-Ring 2 Hole Anchor from service if defects or
damage are found, or if exposed to forces of fall arrest.
Ensure that applicable work area is free of all damage, including, but not limited to, debris, rot, rust, decay,
cracking, and hazardous materials. Ensure that selected work area will support the application-specific
minimum loads set forth in this instruction manual. Work area MUST be stable.
At least every 6 months, a Competent Person other than the user must inspect D-Ring 2 Hole Anchor.
Competent Person inspections MUST be recorded in inspection log in instruction manual and on
equipment inspection grid label. The Competent Person must sign their initials in the box
corresponding to the month and year the inspection took place.
During inspection, consider all applications and hazards D-Ring 2 Hole Anchor have been subjected to.
Inspection Log
Date of First Use: __________________.
Product lifetime is indefinite as long as it passes pre-use and Competent Person inspections. User must
inspect prior to EACH use. Competent Person other than user must complete formal inspection at least
every 6 months. Competent Person to inspect and initial.
This inspection log must be specific to one D-Ring 2 Hole Anchor. Separate inspection logs must be used
for each D-Ring 2 Hole Anchor. All inspection records must be made visible and available to all users at
all times.
If equipment fails inspection IMMEDIATELY REMOVE FROM SERVICE.
5
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phone: (800) 466-6385 fax: (800) 670-7892
Cleaning after use is important for maintaining the safety and longevity of D-Ring 2 Hole Anchor. Remove all
dirt, corrosives, and contaminants from D-Ring 2 Hole Anchor before and after each use. If D-Ring 2 Hole
Anchor cannot be cleaned with plain water, use mild soap and water, then rinse and wipe dry. NEVER clean
D-Ring 2 Hole Anchor with corrosive substances.
6305 S. 231st St., Kent, WA 98032
If D-Ring 2 Hole Anchor fails inspection in any way, immediately remove it from service, and contact Guardian
to inquire about its return or repair.
Guardian Fall Protection
Maintenance, Cleaning, and Storage
www.guardianfall.com
phone: (800) 466-6385 fax: (800) 670-7892
6305 S. 231st St., Kent, WA 98032
Guardian Fall Protection
Safety Information
! WARNING
Failure to understand and comply with safety regulations may result in
serious injury or death. Regulations included herein are not all-inclusive,
are for reference only, and are not intended to replace a Competent
Person’s judgment or knowledge of federal or state standards.
Do not alter equipment. Do not misuse equipment.
Workplace conditions, including, but not limited to, flame, corrosive chemicals, electrical shock, sharp objects,
machinery, abrasive substances, weather conditions, and uneven surfaces, must be assessed by a Competent
Person before fall protection equipment is selected.
The analysis of the workplace must anticipate where workers will be performing their duties, the routes they
will take to reach their work, and the potential and existing fall hazards they may be exposed to. Fall
protection equipment must be chosen by a Competent Person. Selections must account for all potential
hazardous workplace conditions. All fall protection equipment should be purchased new and in an unused
condition.
Fall protection systems must be selected and installed under the supervision of a Competent Person, and used
in a compliant manner. Fall protection systems must be designed in a manner compliant with all federal, state,
and safety regulations. Forces applied to anchors must be calculated by a Competent Person.
Unless explicitly stated otherwise, the maximum allowable free fall distance for lanyards must not exceed 6’.
No free fall allowed for non-LE SRLs. Class A SRLs must arrest falls within 24”; Class B SRLs must arrest falls
within 54”.
Harnesses and connectors selected must be compliant with manufacturer’s instructions, and must be of
compatible size and configuration. Snap hooks, carabiners, and other connectors must be selected and applied
in a compatible fashion. All risk of disengagement must be eliminated. All snap hooks and carabiners must be
self-locking and self-closing, and must never be connected to each other.
A pre-planned rescue procedure in the case of a fall is required. The rescue plan must be project-specific. The
rescue plan must allow for employees to rescue themselves, or provide an alternative means for their prompt
rescue. Store rescue equipment in an easily accessible and clearly marked area.
Training of Authorized Persons to correctly erect, disassemble, inspect, maintain, store, and use equipment
must be provided by a Competent Person. Training must include the ability to recognize fall hazards, minimize
the likelihood of fall hazards, and the correct use of personal fall arrest systems.
NEVER use fall protection equipment of any kind to hang, lift, support, or hoist tools or equipment, unless
explicitly certified for such use.
Equipment subjected to forces of fall arrest must immediately be removed from use.
Age, fitness, and health conditions can seriously affect the worker should a fall occur. Consult a doctor if there
is any reason to doubt a user’s ability to withstand and safely absorb fall arrest forces or perform set-up of
equipment. Pregnant women and minors must not use this equipment.
Physical harm may still occur even if fall safety equipment functions correctly. Sustained post-fall suspension
may result in serious injury or death. Use trauma relief straps to reduce the effects of suspension trauma.
6
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Labels
phone: (800) 466-6385 fax: (800) 670-7892
Avoid contact with thermal, electrical,
and chemical hazards / Evite el contacto con
peligros de tipo térmico, eléctrico, químico.
5,000 lbs. (2,268 kg)
Made in China/
Hecho en China
DOM:
DO NOT make incompatible connections /
NO realice conexiones que no sean compatibles.
Refer to instructions for proper connection methods /
Consulte las instrucciones para conocer
los métodos de conexión adecuados.
6305 S. 231st St., Kent, WA 98032
Inspect prior to each use. Competent Person to
inspect at least every 6 months / Inspeccione antes
de usar. Persona competente que realiza la
inspección por lo menos cada 6 meses.
Follow all manufacturer’s instructions provided
with equipment / Siga todas las instrucciones del
fabricante provistas con el equipo.
Capacity / Capacidad: 130-420 lbs. (59-140 kg)
Steel / Acero
00360
Z359.1-07
Guardian Fall Protection
GFP
7
85064 (Rev. H)