Kubota LA535 Operator's Manual
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OPERATOR'S MANUAL U.S.A. : KUBOTA TRACTOR CORPORATION 1000 Kubota Drive, Grapevine, TX 76051 Telephone : 888-4KUBOTA Canada : KUBOTA CANADA LTD. 5900 14th Avenue, Markham, Ontario, L3S 4K4, Canada Telephone : (905)294-7477 France : KUBOTA EUROPE S.A.S 19-25, Rue Jules Vercruysse, Z.I. BP88, 95101 Arɡenteuil Cedex, France Telephone : (33)1-3426-3434 Italy : KUBOTA EUROPE S.A.S Italy Branch Via Grandi, 29 20068 Peschiera Borrome (MI) Italy Telephone : (39)02-51650377 Germany : KUBOTA (DEUTSCHLAND) GmbH Senefelder Str. 3-5 63110 Rodɡau /Nieder-Roden, Germany Telephone : (49)6106-873-0 U.K. : KUBOTA (U.K.) LTD. Dormer Road, Thame, Oxfordshire, OX9 3UN, U.K. Telephone : (44)1844-214500 Spain : KUBOTA ESPAÑA S.A. Avenida Recomba No.5, Poliɡno Industrial la Laɡuna, Leɡanes, 28914 (Madrid) Spain Telephone : (34)91-508-6442 Australia : KUBOTA AUSTRALIA PTY LTD. 25-29 Permas Way, Truɡanina, VIC 3029, Australia Telephone : (61)-3-9394-4400 Malaysia : KUBOTA MALAYSIA SDN. BHD. Lot 766, Jalan Subanɡ 4, off Persiaran Subanɡ Sunɡai Penaɡa Industrial Park, 47500 Subanɡ Jaya Telephone : (60)-3-7890-3533 FRONT LOADER MODEL LA535 Philippines : KUBOTA PHILIPPINES, INC. 232 Quirino Hiɡhway, Baesa, Quezon City 1106, Philippines Telephone : (63)2-422-3500 Taiwan : SHIN TAIWAN AGRICULTURAL MACHINERY CO., LTD. 16, Fenɡpinɡ 2nd Rd, Taliao Shianɡ Kaohsiunɡ 83107, Taiwan R.O.C. Telephone : (886)7-702-2333 Indonesia : PT KUBOTA MACHINERY INDONESIA Tower A at EiɡhtyEiɡht@Kasablanka Lantai 16 Jalan Raya Casablanka Kav. 88, Jakarta 12870 Indonesia Telephone : (62)-21-29568-720 Thailand : SIAM KUBOTA CORPORATION CO., LTD. 101/19-24 Moo 20, Navanakorn Industrial Estate, Tambon Khlonɡnuenɡ, Amphur Khlonɡluanɡ, Pathumthani 12120, THAILAND Telephone : (66)2-909-0300 Korea : KUBOTA KOREA CO., LTD. 41-27, Jayumuyeok-ɡil, Baeksan-myeon, Gimje-si, Jeollabuk-do, Korea Telephone : (82)-63-544-5822 India : KUBOTA AGRICULTURAL MACHINERY INDIA PVT. LTD. No.15, Medavakkam Road, Sholinɡanallur, Chennai-600119, T.N., India Telephone : (91)44-6104-1500 Vietnam : KUBOTA VIETNAM CO., LTD. Lot B-3A2-CN, My Phuoc 3 Industrial Park, Thoi Hoa Ward, Ben Cat Town, Binh Duonɡ Province, Vietnam Telephone : (84)-274-3577-507 AZ. E. 2-2 . -. K English (U.S.A.) Code No. 7J066-6912-2 LA535 KUBOTA Corporation 4FAAABXAP2350 READ AND SAVE THIS MANUAL PRINTED IN U.S.A. © KUBOTA Corporation 2020 2104-0001 ABBREVIATION LIST Abbreviations Definitions 2WD 2-Wheel Drive 4WD 4-Wheel Drive API American Petroleum Institute ASABE American Society of Agricultural and Biological Engineers, USA ASTM American Society of Testing and Materials, USA DIN Deutsches Institut für Normung, GERMANY DT Dual Traction [4WD] fpm Feet Per Minute GST Glide Shift Transmission Hi-Lo High Speed-Low Speed HST Hydrostatic Transmission m/s Meters Per Second PTO Power Take Off RH/LH Right-hand and left-hand sides are determined by facing in the direction of forward travel ROPS Roll-Over Protective Structures rpm Revolutions Per Minute r/s Revolutions Per Second SAE Society of Automotive Engineers, USA SMV Slow Moving Vehicle UDT KUBOTA UDT fluid (Transmission-hydraulic fluid) California Proposition 65 WARNING: Cancer and Reproductive Harm www.P65Warnings.ca.gov. FOREWORD Thank you for the purchase of a Kubota product. Before using this product, read this manual carefully and use the product correctly. After reading, keep the manual in a safe and easy-to-access place for future reference. Note that product specifications are subject to change without prior notice. The product delivered to you may differ slightly from the product described in the manual. SAFETY FIRST This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit. DANGER : Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. CAUTION : Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. IMPORTANT : Indicates that equipment or property damage could result if instructions are not followed. NOTE : Gives helpful information. CONTENTS SAFE OPERATION......................................................................................................................3 SERVICING OF THE LOADER ...................................................................................................9 DEALER SERVICE ............................................................................................................................................... 9 SPECIFICATIONS......................................................................................................................10 SUITABLE TRACTOR......................................................................................................................................... 10 LOADER SPECIFICATIONS TABLE .................................................................................................................. 10 BUCKET SPECIFICATIONS TABLE................................................................................................................... 11 DIMENSIONAL SPECIFICATIONS..................................................................................................................... 12 OPERATIONAL SPECIFICATIONS .................................................................................................................... 13 LOADER TERMINOLOGY.................................................................................................................................. 15 PRE-OPERATION CHECK ........................................................................................................16 LUBRICATION BEFORE OPERATING THE LOADER ...................................................................................... 16 CHECKING THE TRANSMISSION FLUID ......................................................................................................... 16 SETTING THE TREAD ....................................................................................................................................... 17 WEIGHT OF THE IMPLEMENTS AS THE REAR BALLAST ............................................................................. 18 1. Liquid ballast in the rear tires..................................................................................................................... 18 TIRE INFLATION OF THE TRACTOR................................................................................................................ 19 PERFORMING THE TEST OPERATION OF THE LOADER ............................................................................. 19 1. Four position bucket control valve type ..................................................................................................... 20 PURGING AIR FROM THE HYDRAULIC SYSTEM ........................................................................................... 20 DUAL REMOTE HYDRAULIC CONTROL SYSTEM .......................................................................................... 20 1. Connecting the control lever and the hydraulic hose................................................................................. 20 2. Operating the loader/remote control valve lever........................................................................................ 21 OPERATING THE LOADER ......................................................................................................22 PRECAUTIONS FOR OPERATING THE LOADER............................................................................................ 22 OPERATION OF THE LOADER ......................................................................................................................... 22 TECHNIQUES FOR OPERATING THE LOADER AND THE TRACTOR........................................................... 22 1. Filling the bucket........................................................................................................................................ 22 2. Precautions for lifting the load ................................................................................................................... 23 3. Precautions for carrying the load ............................................................................................................... 23 4. Dumping and lowering the bucket ............................................................................................................. 24 5. Precautions for operating the loader with float control .............................................................................. 24 6. Loading from a bank .................................................................................................................................. 25 7. Peeling and scraping the ground ............................................................................................................... 26 8. Loading low trucks or spreaders from a pile .............................................................................................. 26 9. Backfilling .................................................................................................................................................. 27 10. Precautions for handling large heavy objects .......................................................................................... 28 VALVE LOCK ...................................................................................................................................................... 28 FRONT REMOTE HYDRAULIC CONTROL SYSTEM (IF EQUIPPED) ............................................................. 28 1. Installing the hydraulic quick coupler ......................................................................................................... 28 2. Operating the control switch ...................................................................................................................... 29 3. Connecting and disconnecting of the remote control coupler.................................................................... 30 ATTACHMENT INSTRUCTION .......................................................................................................................... 30 1. Attaching the attachments ......................................................................................................................... 30 2. Detaching the attachments ........................................................................................................................ 32 3. Dismounting the loader.............................................................................................................................. 32 4. Performing the maintenance of the attachments ....................................................................................... 32 5. Attachments............................................................................................................................................... 32 5.1 Quick attach bucket............................................................................................................................ 32 5.2 Snow blade ........................................................................................................................................ 33 6. Applying the indicator label front attachment............................................................................................. 33 LA535 1 MAINTENANCE .........................................................................................................................34 LUBRICATING THE LOADER ............................................................................................................................ 34 SERVICE EVERY 20 HOURS TO 30 HOURS ................................................................................................... 34 1. Re-tightening of hardwares of the loader .................................................................................................. 34 2. Re-tightening of hardwares of Mechanical self leveling [if equipped] ........................................................ 35 DAILY CHECKING THE LOADER ...................................................................................................................... 35 SERVICE EVERY 50 HOURS ............................................................................................................................ 35 1. Checking the torque of hardwares of the loader........................................................................................ 35 2. Re-tightening the torque of hardwares of Mechanical self leveling [if equipped]....................................... 36 3. Checking the movement of the lifting stand [if equipped] .......................................................................... 36 REMOVING THE LOADER........................................................................................................37 HOW TO REMOVE THE LOADER..................................................................................................................... 37 1. Removing Non Swift-Tach loader .............................................................................................................. 37 2. Removing Swift-Tach loader [if equipped] ................................................................................................. 38 STORAGE OF THE LOADER ...................................................................................................41 STORING THE LOADER.................................................................................................................................... 41 REINSTALLING THE LOADER.................................................................................................42 HOW TO REINSTALL THE LOADER ................................................................................................................. 42 1. Reinstalling Non Swift-Tach loader ............................................................................................................ 42 2. Reinstalling Swift-Tach loader [if equipped] ............................................................................................... 43 3. Adjusting the swift-tach stand .................................................................................................................... 47 GENERAL TORQUE SPECIFICATION .............................................................................................................. 52 INDEX.........................................................................................................................................54 2 LA535 SAFE OPERATION SAFE OPERATION You can avoid most accidents with the loader equipment by following simple safety instructions. Safety precautions for the loader, if they are followed at all times, will help you operate your loader safely. • Kubota recommends the use of Kubota attachments on Kubota loaders. NonKubota attachments, if used, must comply with ISO 24410, first edition 2005-04-15. • Use of a non-Kubota attachment that does not comply with ISO 24410 or the improper positioning of handle(s) or non-protrusion of pin(s) may result in detachment of the attachment or deformation, causing loss of performance, personal injury, or death. PRECAUTIONS BEFORE OPERATING THE LOADER • Read and understand all instructions and precautions in both the tractor and the loader operator's manuals before using the loader. Lack of knowledge can lead to accidents. • It is the owner's responsibility to ensure that anyone who will operate the loader reads this manual first and becomes familiar with the safe operation of the loader. • For your safety, Kubota strongly recommends using a ROPS (rollover protective structure) with a seat belt in almost all applications. If your tractor has a foldable ROPS, fold it down only when absolutely necessary and raise it up and lock it again as soon as possible. Do not wear the seat belt when a foldable ROPS is down or a fixed ROPS is removed. If you have any questions, consult your local Kubota dealer. • Visually check for hydraulic leaks and broken, missing, or malfunctioning parts. Perform necessary repairs before operating the loader. • Replace damaged or illegible safety labels. See SAFETY LABELS on page 6 for required labels. • When the front loader is mounted on the tractor, enter and exit the operator's seat only from left side of the tractor. • Engage the loader control valve lock to prevent accidental actuation when the implement is not in use or during transport. Do not utilize the loader control valve lock for maintenance or repair of the machine. • Assemble, remove, and reinstall the loader only as directed in this manual. Otherwise, serious personal injury or death may result. • Follow the precautions below when attaching attachments. – [2-lever quick coupler] • Make sure that both handles of the boom LH and RH contact the ear plates at the points (A) and are all the way down. • Make sure that both lock pins of the boom LH and RH protrude through the pin slots. LA535 (1) (2) (3) (4) Handle Ear plate Pin slot Lock pin (A) Points where the handle contacts the ear plate. – [Euro quick coupler] • Make sure that the handle contacts the guide bar at the point (A). • Make sure that both lock pins of LH and RH protrude through both pin holes. • Any attachment used with Euro quick coupler must comply with ISO 23206 standard, published 2005. • Use of a non-Kubota attachment that does not comply with ISO 23206 standard or the improper positioning of handle or nonprotrusion of pin(s) may result in detachment of the attachment or deformation, causing loss of performance, personal injury, or death. 3 SAFE OPERATION • (1) (2) (3) (4) Handle Guide bar Pin holes Lock pin (A) Point where the handle contacts the guide bar PRECAUTIONS FOR OPERATING THE LOADER • Operate the loader only when properly seated at the controls. Do not operate the loader from the ground. • Move and turn the tractor at low speeds. • Never allow anyone to get under the bucket of the loader or reach through the boom when the bucket is raised. • Keep children, others, and livestock away when operating the loader and the tractor. • Do not walk or work under a raised bucket of the loader or attachment unless it is securely blocked and held in position. • For the stability of the tractor and operator's safety, add rear ballast to the 3-point hitch and / or to the rear wheels when using the loader. • To increase stability of the tractor, adjust the rear wheels to the widest setting that is suitable for your application. • Exercise extra caution when operating the loader with a raised bucket or attachment. • Do not lift or carry any person on the loader, in the bucket, or other attachment. • Avoid loose fill, rocks, and holes. Loose fill, rocks, and holes can be dangerous for operation or movement of the loader. • Avoid overhead wires and obstacles when the loader is raised. Contacting the electric lines can cause electrocution. • Gradually stop the loader boom when lowering or lifting. • Use caution when handling loose or shiftable loads. • When using the loaders for handling large, heavy, or shiftable objects, using proper handling attachments with them is recommended. • Handling large, heavy objects can be extremely dangerous due to the following reasons: 4 • • • • • • – Danger of rolling the tractor over – Danger of upending the tractor – Danger of the object rolling or sliding down the boom of the loader onto the operator If you must handle the large, heavy objects, protect yourself by the following preventive measures: – Never lift the load higher than necessary to clear the ground. – Add the rear ballast to the tractor to compensate for the load or use the rear implement. – Never lift large objects with the equipment that may permit the large objects to roll back onto the operator. – Move slowly and carefully, avoiding rough terrain. Never lift or pull a load from any point on the loader or any attachments with a chain, rope, or cable. Otherwise, rollover or serious damage to the loader may occur. Be extra careful when operating the tractor on a slope. Always operate the tractor up and down, and never across the slope. Do not operate the tractor on steep slopes or unstable surfaces. When operating another implement on a hillside, be sure to remove the loader to reduce the risk of rollover. Carry the boom of the loader at a low position during transport. Ensure that you are able to see over the bucket. Allow for the length of the loader when turning the tractor. PRECAUTIONS AFTER OPERATING THE LOADER • When loader work is complete and parking or storing, follow the following procedures before leaving the operator's seat of the tractor. 1. Choose flat, hard ground. 2. Lower the boom of the loader to the ground. 3. Stop the engine. 4. Set the brakes. 5. Remove the key from the ignition. • Make sure that the removed loader is on stands and on a hard, level surface. • Before disconnecting the hydraulic lines, relieve all hydraulic pressure by moving the controls. • Do not remove the loader from the tractor without an approved bucket attached. LA535 SAFE OPERATION PRECAUTIONS FOR SERVICING THE LOADER • Always wear safety goggles when servicing or repairing the machine. • Do not modify the loader. Unauthorized modification may affect the function of the loader, which may result in personal injury. • Do not use the loader as a work platform or a jack to support the tractor for servicing or maintenance. Securely support the tractor or any machine elements with stands or suitable blocking before working underneath. For your safety, do not work under any hydraulically supported devices. Hydraulically supported devices can settle, suddenly leak down, or be accidentally lowered. LA535 • Escaping hydraulic oil under pressure can produce sufficient force to penetrate the skin, causing serious personal injury. Do not use hands to search for suspected leaks. Use a piece of cardboard or wood to search for suspected leaks. If injured by escaping fluid, obtain medical treatment immediately. • Do not tamper with the setting of the relief valve. The relief valve is pre-set at the factory. Changing the setting of the relief valve can cause overloading of the loader and tractor which may result in serious personal injury. • When servicing or replacing the pins in cylinder ends, bucket, and so on, always use a brass drift and hammer. Otherwise injury from flying metal fragments could result. 5 SAFE OPERATION SAFETY LABELS 6 LA535 SAFE OPERATION LA535 7 SAFE OPERATION 1. Care for safety labels • Keep the safety labels clean and free from obstructing material. • Clean the safety labels with soap and water, and dry the safety labels with a soft cloth. • Do not spray high-pressure water directly on the safety labels, otherwise the safety labels may peel off. • Replace damaged or missing safety labels with new safety labels from your local Kubota Dealer. • If a component with safety label(s) attached is replaced with new component, make sure that new safety label(s) is (are) attached in the same location(s) as the replaced component. • Attach new safety labels by applying on a clean, dry surface and pressing any bubbles to outside edge. 8 LA535 DEALER SERVICE SERVICING OF THE LOADER SERVICING OF THE LOADER DEALER SERVICE Your dealer has knowledge of your new loader and has the desire to help you get the most value from it. After reading this manual thoroughly, you will find that you can carry out some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your Kubota dealer. For service, contact the Kubota dealership from which you purchased your loader or your local Kubota dealer. When in need of parts, prepare to give your dealer the loader serial number. Locate the serial numbers now and record them in the space provided. Kubota loader Model Serial number Date of purchase Name of dealer To be filled in by the purchaser (1) Serial number LA535 9 SPECIFICATIONS SUITABLE TRACTOR SPECIFICATIONS SUITABLE TRACTOR Loader Tractor B3350HSDC, B2650SHDC, B3350HSD, B2650HSD, B3350SUHSD, LX3310HSDC, LX2610HSDC, LX3310HSD, LX2610HSD, LX2610SUHSD LA535 LOADER SPECIFICATIONS TABLE Loader model LA535 Tractor model B3350HSDC, B2650SHDC, B3350HSD, B2650HSD, B3350SUHSD, LX3310HSDC, LX2610HSDC, LX3310HSD, LX2610HSD, LX2610SUHSD mm (in.) Wheel base (WB) 1666 (65.6) Front tires 7-12 Rear tires 12.4-16 Bore mm (in.) 45 (1.77) Stroke mm (in.) 359.5 (14.2) Bore mm (in.) 45 (1.77) Stroke mm (in.) 385 (15.2) Boom cylinder Bucket cylinder Control valve 4 Position bucket control valve type One Detent Float Position, Two Stage Bucket Dump, Power Beyond Circuit Rated flow L/min (GPM) 18.9 (4.99) Maximum pressure MPa (kg/cm2) [psi] 16.6 (169) [2408] Net weight (approximate) kg (lbs.) 255*1 (562) The company reserves the right to change the specifications without notice. *1 10 Include the main frame, quick hitch, 54" quick bucket, and front guard. LA535 BUCKET SPECIFICATIONS TABLE SPECIFICATIONS BUCKET SPECIFICATIONS TABLE Loader model LA535 Model square 54" square 60" LM Type Quick attach Quick attach Width mm (in.) 1370 (54) 1525 (60.0) Depth (L) mm (in.) 456 (18) 529 (20.8) Height (M) mm (in.) 562 (22.1) 562 (22.1) Length (N) mm (in.) 495 (19.5) 566 (22.3) Struck m3 (cu.ft.) 0.21 (7.4) 0.23 (8.1) Heaped m3 (cu.ft.) 0.26 (9.2) 0.29 (10.2) kg (lbs.) 80 (176) 86 (189) Capacity Weight The company reserves the right to change the specifications without notice. LA535 11 SPECIFICATIONS DIMENSIONAL SPECIFICATIONS DIMENSIONAL SPECIFICATIONS Loader model LA535 Tractor model B3350HSDC, B2650SHDC, B3350HSD ,B2650HSD, B3350SUHSD, LX3310HSDC, LX2610HSDC, LX3310HSD, LX2610HSD, LX2610SUHSD R1 Front tire center height mm (in.) 285 (11.2) R2 Rear tire center height mm (in.) 451 (17.8) A Max. lift height (to bucket pivot pin) mm (in.) 2134 (84) B Max. lift height under level bucket mm (in.) 2027 (79.8) C Clearance with bucket dumped mm (in.) 1696 (66.8) D Reach at max. lift height (dumping reach) mm (in.) 667 (26.3) E Max. dump angle deg. 36 F Reach with bucket on ground mm (in.) 1483 (58.4) G Bucket roll-back angle deg. 30 H Digging depth mm (in.) 126 (5.0) J Overall height in carrying position mm (in.) 1187 (46.7) The company reserves the right to change the specifications without notice. 12 LA535 OPERATIONAL SPECIFICATIONS SPECIFICATIONS OPERATIONAL SPECIFICATIONS Loader model LA535 Tractor model B3350HSDC, B2650SHDC, B3350HSD, B2650HSD, B3350SUHSD, LX3310HSDC, LX2610HSDC, LX3310HSD, LX2610HSD, LX2610SUHSD R1 Front tire center height mm (in.) 285 (11.2) R2 Rear tire center height mm (in.) 451 (17.8) U Lift capacity (bucket pivot pin, max. height) kg (lbs.) 484 (1067) V Lift capacity (500 mm forward, max. height) kg (lbs.) 349 (769) W Lift capacity (bucket pivot pin, 1500 mm height) kg (lbs.) 601 (1324) X Lift capacity (500 mm forward, 1500 mm height) kg (lbs.) 458 (1010) Y Breakout force (bucket pivot pin) N (lbf.) 9987 (2245) Z Breakout force (500 mm forward) N (lbf.) 7267 (1634) VV Bucket roll-back force at max. height N (lbf.) 8964 (2015) XX Bucket roll-back force at 1500 mm height N (lbf.) 11391 (2561) ZZ Bucket roll-back force at ground level N (lbf.) 9999 (2248) Raising time sec. 3.6 Lowering time sec. 2.3 Bucket dumping time sec. 2.2 Bucket rollback time sec. 2.6 The company reserves the right to change the specifications without notice. LA535 13 SPECIFICATIONS [LA535] (A) Height (mm) (B) Lift capacity (kg) (C) At pivot pin (D) 500 mm forward of pivot pin (E) Rollback force (kN) The company reserves the right to change the specifications without notice. 14 LA535 LOADER TERMINOLOGY SPECIFICATIONS LOADER TERMINOLOGY (1) Side frame (2) Mounting pin (3) Main frame LA535 (4) Boom cylinder (5) Boom (6) Bucket cylinder (7) Bucket (8) Loader control lever (9) Lock lever 15 PRE-OPERATION CHECK LUBRICATION BEFORE OPERATING THE LOADER PRE-OPERATION CHECK LUBRICATION BEFORE OPERATING THE LOADER Lubricate all grease fittings with grease. High quality grease designating “extreme pressure” and containing Molybdenum disulfide is recommended. This grease may specify “Moly EP” on its label. (1) Dipstick (2) Oil inlet (A) Range where oil level is acceptable drop within 3. Repeat check of the transmission fluid after purging air from the loader system. 4. Then, add the transmission fluid if necessary. [Mechanical self leveling (if equipped)] CHECKING THE TRANSMISSION FLUID IMPORTANT : • To check the tractor transmission fluid level, park the machine on a flat surface, lower the bucket to the ground and lower the 3-point hitch. 1. Check the transmission fluid level of the tractor. 2. Add the transmission fluid if necessary. Refer to the tractor operator's manual for instructions and proper transmission fluid. 16 LA535 SETTING THE TREAD PRE-OPERATION CHECK SETTING THE TREAD Set the treads as follows. Front Rear (A) Tread width Front Tire 7-12 Farm 24 × 8.50-14 Turf 23 × 8.50-14 Industry 23 × 8.50-12 R14 Tread (A) 935 mm (36.8 in.) LA535 (A) 930 mm (36.6 in.) (A) 905 mm (35.6 in.) (A) 970 mm (38.1 in.) 17 PRE-OPERATION CHECK WEIGHT OF THE IMPLEMENTS AS THE REAR BALLAST Rear Tire 12.4-16 Farm 13.6-16 Turf 12.4-16 Industry 14-17.5 R14 Tread (A) 1050 mm (41.3 in.) (A) 1050 mm (41.3 in.) (A) 1050 mm (41.3 in.) (A) 1050 mm (41.3 in.) [ROPS model only] Front Tire 25 × 8.50-14 R14 Tread (A) 965 mm (38.0 in.) Rear Tire 15-19.5 R14 Tread (A) 1085 mm (42.7 in.) WEIGHT OF THE IMPLEMENTS AS THE REAR BALLAST WARNING To avoid personal injury or death: • For tractor stability and operator safety, add rear ballast to the rear of the tractor in the form of 3-point counter weight and / or the rear wheel ballast. The amount of rear ballast will depend on the application. Implement as counter weight LA535 4' Land Scraper Approx. 225 kg (496 lbs.) Rear Blade Approx. 250 kg (550 lbs.) Rotary Tiller Approx. 250 kg (550 lbs.) Back Hoe Approx. 400 kg (880 lbs.) 1. Liquid ballast in the rear tires Water and calcium chloride solution provide a safe and economical ballast. Used properly, it will not damage tires, tubes or rims. The addition of calcium chloride is recommended to prevent the water from freezing. Use of this method of weighting the wheels has full approval of the tire manufacturers. See your tire dealer for this service. 18 LA535 TIRE INFLATION OF THE TRACTOR PRE-OPERATION CHECK Liquid weight per tire (75 percent filled) Inflation pressure Tire sizes 12.4-16 Tire sizes Inflation pressure Slush free at -10 ℃ (+14 ℉) Solid at -30 ℃ (-22 ℉) [Approx. 1 kg (2 lbs.) CaCl2 per 4 L (1 gal.) of water] 85 kg (187 lbs.) 7-12, 4PR 170 kPa (1.7 kgf/cm2) [24 psi] Slush free at -24 ℃ (-11 ℉) Solid at -47 ℃ (-52 ℉) [Approx. 1.5 kg (3.5 lbs.) CaCl2 per 4 L (1 gal.) of water] 89 kg (196 lbs.) 24 × 8.50-14, 4PR 150 kPa (1.5 kgf/cm2) [22 psi] Slush free at -47 ℃ (-52 ℉) Solid at -52 ℃ (-62 ℉) [Approx. 2.25 kg (5 lbs.) CaCl2 per 4 L (1 gal.) of water] 94 kg (207 lbs.) 23 × 8.50-14lnd, 4PR 241 kPa (2.5 kgf/cm2) [35 psi] 23×8.50-12 R14, 6PR 234 kPa (2.4 kgf/cm2) [34 psi] 25×8.50-14 R14 6PR [ROPS only] 221 kPa (2.2 kgf/cm2) [32 psi] 12.4-16, 4PR 110 kPa (1.1 kgf/cm2) [16 psi] 13.6-16, 4PR 100 kPa (1.0 kgf/cm2) [14 psi] 12.4-16lnd, 4PR 138 kPa (1.4 kgf/cm2) [20 psi] 14-17.5 R14, 6PR 210 kPa (2.1 kgf/cm2) [30 psi] 15-19.5 R14, 8PR [ROPS only] 210 kPa (2.1 kgf/cm2) [30 psi] Front IMPORTANT : • Do not fill tires with water or solution more than 75% of full capacity (to the valve stem level at 12 o'clock position). Rear (1) Air (2) Water (A) Correct (B) Incorrect Correct Incorrect Amount of water 75% Full 100% Full Characteristic Air compresses like a cushion Water can not be compressed PERFORMING THE TEST OPERATION OF THE LOADER WARNING NOTE : • When mounting a heavy rear implement, liquid in the tires may not be necessary. IMPORTANT : • Do not add liquid ballast or any other weights to the front tires. • While the backhoe is installed on the tractor, you should remove the liquid ballast in the rear tires. TIRE INFLATION OF THE TRACTOR Ensure to inflate the tractor tires properly according to the table below. Refer to the tractor operator's manual for optional tires. LA535 To avoid personal injury or death: • Keep engine speed at low idle during the test operation of the loader. • Escaping hydraulic oil under pressure can produce sufficient force to penetrate skin, causing serious personal injury. Before disconnecting lines, be sure to relieve all pressure by moving the controls. • Before applying pressure to the loader system, be sure that all connections are tight and that lines, tubes, and hoses are not damaged. • Hydraulic fluid escaping from a very small hole can be almost invisible. Use a piece of cardboard or wood to search for suspected leaks. Do not use hands to search for suspected leaks. • If injured by escaping fluid, see a doctor at once. Serious infection or allergic reaction may 19 PRE-OPERATION CHECK develop if proper medical treatment is not administered immediately. • Do not move the loader control lever into the float position when the bucket is off the ground. To begin test operation, follow the following procedure. 1. Slightly move the control lever from the “N” position. 2. Slowly raise the boom of the loader just enough for the bucket to clear the ground when fully dumped. 3. Slowly work through the dump and roll back cycles. PERFORMING THE TEST OPERATION OF THE LOADER PURGING AIR FROM THE HYDRAULIC SYSTEM 1. Repeat operations of raising and lowering the boom and dumping and rolling back the bucket until all the air is removed from the hydraulic system and the hydraulic system responds properly. IMPORTANT : • Do not move the loader control lever into the float position when the bucket is off the ground. DUAL REMOTE HYDRAULIC CONTROL SYSTEM The tractor is equipped with the double-acting 2segment hydraulic control valve for front loader. To apply the hydraulic power take-off for general attachments, keep the following point in mind. • Control lever and hydraulic hose connections. • Loader/remote control valve lever. NOTE : • When the control lever is at each corner position marked by asterisk [*], cylinder of the boom and bucket work at the same time. However, the lower left position (raise and roll back) is not recommended for scooping because of insufficient lift force. IMPORTANT : • If the boom or bucket of the loader does not work in the directions indicated on the label, follow the following procedure. 1. Lower the bucket to the ground. 2. Stop the engine. 3. Relieve all hydraulic pressure. 4. Recheck and correct all hydraulic connections and oil level. 1. Four position bucket control valve type This control valve has two stage dump positions. The first dump position by moving the lever to the right features greater speed for dumping. The second dump position (to further right) is the regular dump position. It has good power and control for dumping precisely. This position should be used when operating another implement with this control valve. These two positions are separated by a detent for your convenience. 20 1. Connecting the control lever and the hydraulic hose IMPORTANT : To avoid damage to the attachments: • Do not connect the attachments through the hydraulic motor to the [C] and [D] ports. If the control lever is moved to the regeneration position (R1), the seals on the hydraulic motor will be damaged. • The control valve is provided with the regeneration position (R1). When the [C] and [D] ports are used to take off the hydraulic power for the hydraulic cylinder, be sure to connect the [C] port to the head-end side port of the hydraulic cylinder. • Connect the colored coupler and the hydraulic cylinder port as the following table when using the control valve to take off the hydraulic power for the hydraulic cylinder. Colored coupler Hydraulic cylinder port Yellow [B], Blue [C] Head-end side White [A], Red [D] Rod-end side LA535 DUAL REMOTE HYDRAULIC CONTROL SYSTEM 1. Connect the control lever in its specified direction and the hydraulic hoses to their specified ports. (1) Loader / remote control valve lever (U) Up (L) Left (R1) Right (R2) Right (D) Down [A] White [B] Yellow [C] Blue [D] Red You can control the first and second segments at once. (1) Loader / remote control valve lever Hydraulic outlet ports of first segment Lever PRE-OPERATION CHECK Up Down [A] In Out [B] Out In Port Pressure Returning (A) Float (R1) Right (R2) Right NOTE : • Move the loader/remote control valve lever to the “FLOAT” position, and it will be held there by the detent mechanism. To use the loader/remote-control-valve as a floating valve with detents, connect the hydraulic hoses to ports [A] and [B]. • When taking off the hydraulic power from port [D], you can adjust the flow rate in 2 stages with the loader/remote control valve lever. The flow rate is high at position (R1) and low at position (R2). Move the lever to the position (R1) or (R2) depending on the attachment in use. Hydraulic outlet ports of second segment Lever Right Left [C] Out In [D] In Out Port Pressure Returning 2. Operating the loader/remote control valve lever 1. Before moving the loader/remote control valve lever, make sure that the hydraulic hoses for attachments are connected. 2. Move the loader/remote control valve lever diagonally (direction-a, direction-b, and direction-c shown in the figure). LA535 21 OPERATING THE LOADER PRECAUTIONS FOR OPERATING THE LOADER OPERATING THE LOADER PRECAUTIONS FOR OPERATING THE LOADER OPERATION OF THE LOADER WARNING To reduce the possibility of roll over: • It is not recommended that the loader be attached when operating another implement on a hillside. IMPORTANT : • Before operating the loader in rough terrain, remove the mower to avoid damage to the mower (Only when the tractor is equipped with the mower). The operator should adjust the engine speed of tractor when operating the loader depending on the operator's level of experience and the type of work you are doing. Excessive speeds are dangerous and may cause spillage of the bucket and unnecessary strain on the tractor and the loader. When operating in temperatures below -1 ℃ (30 ℉), run the tractor engine below 1200 rpm until the oil temperature exceeds -1 ℃ (30 ℉). (1) Loader control lever (A) (B) (C) (D) (E) (F) (G) (H) Down and dump Dump UP and dump Up Roll back Down and roll back Down Float Temperature below -1 ℃ (30 ℉) TECHNIQUES FOR OPERATING THE LOADER AND THE TRACTOR Engine speed below 1200 rpm 1. Filling the bucket Oil temperature -1 ℃ (30 ℉) The rollback and lifting of the bucket will increase efficiency because a level bucket throughout the lifting cycle resists lifting of the bucket and increases effort of breakaway from the pile. (A) Incorrect 22 (B) Correct LA535 TECHNIQUES FOR OPERATING THE LOADER AND THE TRACTOR 1. Approach and enter the pile with a level bucket. OPERATING THE LOADER 2. Precautions for lifting the load WARNING To avoid personal injury or death: • Do not lift the loads in the bucket in excess of the loader capacity. • Before raising the bucket to full height, make sure that the tractor is on level ground. If the tractor is not on level ground, the tractor may tip over, even if it is not moving. When lifting the load, keep the bucket positioned to avoid spillage. 2. Ease the loader control lever toward you and then left to rollback and lift the bucket. 3. Precautions for carrying the load WARNING To avoid personal injury or death: • Be extra careful when working on inclines. • When operating on a slope, always operate the tractor up and down the slope, never across the slope. NOTE : • Do not be concerned if the bucket is not completely filled during each pass. Maximum productivity is determined by the amount of material loaded in a given period of time. Two or more tries to fill the bucket on each pass may take more time. (A) Incorrect (B) Correct • Position the bucket just below the level of the tractor hood for maximum stability and visibility, whether the bucket is loaded or empty. LA535 23 OPERATING THE LOADER TECHNIQUES FOR OPERATING THE LOADER AND THE TRACTOR • Use extreme care when operating the loader on a slope. Keep the bucket as low as possible. Keeping the bucket low keeps the bucket and the tractor center of gravity low and will provide maximum stability of the tractor. • When transporting a load, keep the bucket as low as possible to avoid tipping in case a wheel drops in a rut. Lowering the bucket 1. After dumping the bucket, back away from the vehicle while lowering and rolling back the bucket. 5. Precautions for operating the loader with float control • During operation of the loader on hard surface, keep the bucket level and put the lift control in the float position to permit the bucket to float on the working surface. If hydraulic down pressure is exerted on the bucket, the bucket will wear faster than normal. (A) Incorrect (B) Correct 4. Dumping and lowering the bucket Dumping the bucket 1. Lift the bucket just high enough to clear the side of the vehicle. 2. Move the tractor in as close to the side of the vehicle as possible. 3. Then dump the bucket. 24 (A) Float • The float position will also avoid mixing of surface material with stockpile material. The float position will reduce the chance of surface gouging while removing snow or other material, or when working with a blade. LA535 TECHNIQUES FOR OPERATING THE LOADER AND THE TRACTOR (A) Float (B) Surface material 6. Loading from a bank OPERATING THE LOADER • If the pile sides are too high and liable to cause cave-in, use the loader to break down the sides until a slot can be cut over the top. WARNING To avoid personal injury or death: • Be extra careful when working on inclines. • When operating on a slope, always operate the tractor up and down the slope, never across the slope. • Choose a forward gear that provides a safe ground speed and power for loading. • Another method for large dirt piles is to build a ramp to approach the pile. NOTE : – Loader lift and break-away capacity diminish as loading height is increased. • Side cutting is a good technique for cutting down a big pile. Wheel width should not exceed the bucket width for the side cutting procedure. LA535 • It is important to keep the bucket level when approaching a bank or pile. This will help avoid gouging the work area. 25 OPERATING THE LOADER TECHNIQUES FOR OPERATING THE LOADER AND THE TRACTOR 3. Make additional passes until the desired depth is reached. During each pass, use only the bucket control while at working depth. Using only the bucket control will allow you to concentrate on controlling the bucket angle to maintain a precise cut. 7. Peeling and scraping the ground 1. Produce a short cut and break-out cleanly. a. Use a slight bucket down angle. b. Travel forward. c. Hold the lift control forward to start the cut. 8. Loading low trucks or spreaders from a pile • For faster loading, minimize the angle of turn and length of operation between pile and spreader. 2. With the bucket level, start a cut at the following notch. Notch Approximately 2 in. deep • Back grade occasionally with a loaded bucket to keep the work surface free of ruts and holes. Also, hold the lift control forward. The full weight of the bucket is scraping the ground. Use the heel of the bucket to scrape the ground. Hold the depth by feathering the bucket control to adjust the cutting edge up or down. When the front tires enter the notch, adjust the boom cylinder to maintain proper depth. 26 LA535 TECHNIQUES FOR OPERATING THE LOADER AND THE TRACTOR OPERATING THE LOADER • Leave dirt in the bucket because dumping on each pass wastes time. 9. Backfilling • Approach the pile with the bucket flat. Poor operating methods will move less dirt and make it more difficult to hold a level grade. • Operate at right angles to the ditch. Take as big a bite of the soil pile as the tractor can handle. (A) Ditch (B) Soil pile • Leave dirt which drifts over the side of the bucket for final cleanup. (A) Correct (B) Incorrect IMPORTANT : – Do not use the bucket in the dumped position for bulldozing the pile. As shown in the preceding method, approaching the pile with the bucket in the dumped position will impose severe shock loads on the dumplinkage, the bucket cylinders, and the tractor. LA535 (A) Ditch • Pile dirt on the high side for easier backfilling on a slope. 27 OPERATING THE LOADER TECHNIQUES FOR OPERATING THE LOADER AND THE TRACTOR The control valve can be locked when the loader control lever is in the “Neutral” position. The lock is not intended to, and will not, prevent a leak down of the implement during the period of storage. [CAB] 10. Precautions for handling large heavy objects DANGER To avoid personal injury or death: • Handling large, heavy objects can be dangerous due to the following reasons. – Danger of rolling the tractor over – Danger of upending the tractor – Danger of the object rolling or sliding down the loader boom onto the operator • If you must handle large, heavy objects, protect yourself by the following methods. – Do not lift load higher than necessary to clear the ground when the tractor is moving – Add rear ballast to the tractor to compensate for the load – Do not lift large objects with equipment not equipped an anti-rollback device – Move the machine slowly and carefully – Avoid rough terrain – Keep the transport distance as short as possible and carry the load as low as possible during transport – Make sure that the loader and the bucket are at proper height and have stopped moving before transport VALVE LOCK The control valve is equipped with a valve lock. WARNING To avoid personal injury or death from crushing: • Do not utilize the valve lock for machine maintenance or repair. • The valve lock is to prevent accidental actuation when implement is not in use or during transport. 28 (1) Lock lever (A) (B) Lock Unlock (A) (B) Lock Unlock [ROPS] (1) Lock lever FRONT REMOTE HYDRAULIC CONTROL SYSTEM (IF EQUIPPED) This system can be used for a front mounted hydraulic implement, as it provides hydraulic oil to the front outlet directly. 1. Installing the hydraulic quick coupler 1. Remove the cap from the front hydraulic outlet. LA535 FRONT REMOTE HYDRAULIC CONTROL SYSTEM (IF EQUIPPED) OPERATING THE LOADER 2. Install the hydraulic quick coupler as required. (1) Front hydraulic outlet (2) Hydraulic quick coupler (Not included in this kit) (A) Port A (B) Port B 2. Operating the control switch WARNING To avoid personal injury or death: • Valve lock does not lock out the switchoperated third-function hydraulics, which are active when the key switch and the front hydraulic valve main switch are on. 1. Push the front hydraulic valve main switch (1) to engage the front hydraulic valve. A light on the front hydraulic valve main switch will illuminate to indicate that the front hydraulic valve is on and the activation switch (2) is enabled. 2. Press the activation switch as follows. • When pressing the activation switch-A, hydraulic oil will come out of the port-A and return through the port-B as long as the activation switch is pressed. • When pressing the activation switch-B, hydraulic oil will come out of the port-B and return through the port-A as long as the activation switch is pressed. 3. Push the front hydraulic valve main switch again to disengage the front hydraulic valve. The front hydraulic valve main switch light will turn off. LA535 (1) Front hydraulic valve main switch (2) Activation switch (3) Activation switch A (4) Activation switch B (X) Front hydraulic valve main switch is off (Y) Front hydraulic valve main switch is on IMPORTANT : • While using a front mounted hydraulic attachment, make sure that the hydraulic hose is routed to avoid contact with the left and right bucket links. Keep the hydraulic hose out of the circled zone in the following figure. 29 OPERATING THE LOADER FRONT REMOTE HYDRAULIC CONTROL SYSTEM (IF EQUIPPED) 3. Connecting and disconnecting of the remote control coupler WARNING To avoid personal injury or death: • Stop the engine and relieve pressure before connecting or disconnecting lines. • Do not use your hand to check for leaks. Relieving the hydraulic pressure 1. Move the key switch to the “RUN” position. NOTE : • Do not start the engine. 2. Push the front hydraulic valve main switch onto “ON”. 3. Press the activation switch A and activation switch B several times. 4. Push the front hydraulic valve main switch onto “OFF”. 5. Turn the key switch to the “OFF” position. 4. Pull the hydraulic hose straight from the hydraulic coupler to release it. 5. Clean oil and dust from the hydraulic coupler, and then replace the dust plugs. ATTACHMENT INSTRUCTION 1. Attaching the attachments DANGER To avoid personal injury or death • Use of a non-Kubota attachment that does not comply with ISO24410 or the improper positioning of handle(s) or non-engagement of pin(s) may result in detachment of the attachment or deformation, causing loss of performance, personal injury, or death. NOTE : • Attachments should be located on a flat, firm surface when attaching and detaching them from the 2-lever quick coupler. This 2-lever quick coupler is designed to be used with Kubota attachments. Non-Kubota attachments, if used, must comply with ISO 24410, first edition 2005-04-15. This 2-lever quick coupler allows the operator to change easily without the use of tools. (1) Front hydraulic valve main switch (2) Activation switch 1. To mount an attachment, pull the handles of the 2lever quick coupler latching pins to the unlatched position. The 2-lever quick coupler handles must be all the way up to ensure that the latching pins are fully retracted. 2. Position the tractor squarely in front of the attachment and tilt the 2-lever quick coupler forward with the bucket cylinders. Connecting 1. Clean both couplers of the implement and tractor. 2. Remove the dust plugs. 3. Insert the implement remote control coupler in to the hydraulic port on the tractor. 4. Pull on the implement remote control coupler to make sure that both couplers of the implement and tractor are firmly connected. NOTE : • Your local Kubota dealer can supply parts to adapt couplers to hydraulic hoses. Disconnecting 1. Lower the implement to the ground to release hydraulic pressure in the hydraulic hoses. 2. Clean both couplers of the implement and tractor. 3. Press the activation switch several times to relieve hydraulic pressure. 30 (1) 2-Lever quick coupler 3. Ease the 2-lever quick coupler mounting plate into the saddle of the attachment. LA535 ATTACHMENT INSTRUCTION OPERATING THE LOADER • The following engagement points are critical. – The lock pins of the 2-lever quick coupler must protrude into and through the pin slots of the attachment on both sides. It is critical that the lock pins are in good condition and without visible signs of wear or damage. It is critical that the operator align the 2lever quick coupler of the loader with the attachment to allow the lock pins to go through the pin slots. – Push down both 2-lever quick coupler handles until the handles contact the ear plates near the points where the pin bolt goes through the handle. • Do not operate the tractor or attachment unless all of the preceding conditions are met. 4. Roll the 2-lever quick coupler back using the bucket cylinder and raise the boom slightly. The back of the attachment should rest against the front of the 2-lever quick coupler mounting plate, and the weight of the attachment should be supported by the loader. (1) 2-Lever quick coupler WARNING To avoid personal injury, death or machine damage: • Raise the boom only enough to latch the attachment. The attachment could swing off the 2-lever quick coupler. 5. When the attachment is properly seated in the saddle and against the front of the 2-lever quick coupler mounting plate, turn off the engine and set the parking brake. 6. Push the 2-lever quick coupler lever to the fully latched position. (1) (2) (3) (4) Handle Ear plate Pin slot Lock pin (A) Points where the 2-lever quick coupler handle contacts the ear plate 8. Visually verify when pushing the 2-lever quick coupler handles into locked position that the latch pins rotate completely and are located underneath the stop of the 2-lever quick coupler. (1) 2-Lever quick coupler 7. Verify both latching pins are completely engaged in the base of the attachment. DANGER To avoid personal injury or death: LA535 (1) Latch pins (2) Stopper 31 OPERATING THE LOADER 9. When connecting different attachments, visually inspect for broken or damaged pins. If broken or damaged pins are found, replace before using. Use of broken pins may result in attachment detachment or deformation, causing loss of performance, personal injury or death. You are now ready to use the attachment. All compatible equipment attaches and detaches using the same method. ATTACHMENT INSTRUCTION 4. Performing the maintenance of the attachments Attachments are secured to the 2-lever quick coupler with an over-center-latching-system. It is important that parts of the attachments are kept clean, lubricated, and free from debris. WARNING To avoid personal injury, death, or machine damage: • Never operate or transport attachments which are not attached completely. • Always replace damaged hardware immediately. 2. Detaching the attachments Detaching is the reverse of attachment. 1. Lower the attachment to ground level with the attachment slightly in the rolled back position. 2. Stop the engine and set the parking brake. 3. Pull the 2-lever quick coupler handles to the unlatched position to release the latching pins. 4. While sitting in the operator's seat of the tractor, start the engine and slowly move the loader control lever to the “DUMP” position until the attachment is pushed away slightly from the 2-lever quick coupler. 5. Lower the boom of the loader so that the 2-lever quick coupler mounting plate clears the attachment saddle. 6. Back away from the attachment slowly. 7. If an attachment is not going to be attached to the 2-lever quick coupler immediately, push the 2-lever quick coupler handles to the locked position to prevent damage to the handle assembly. • Keep the latching pins and latching handles free from debris. • Lubricate the latching pins weekly with grease. • Keep the latching handle tight. If the handle becomes loose, tighten the hex nut to remove any play from the handle. • Clean the saddle, the top of the attachment, and the latching pin slots of any dirt and debris before mounting an attachment to the 2-lever quick coupler. 5. Attachments 5.1 Quick attach bucket 3. Dismounting the loader WARNING To avoid personal injury, death, or machine damage: • Remove the loader from the tractor only when an approved bucket is attached to the loader. 1. Remove the loader following the instructions provided in HOW TO REMOVE THE LOADER on page 37. 32 LA535 ATTACHMENT INSTRUCTION OPERATING THE LOADER 5.2 Snow blade 6. Applying the indicator label front attachment 1. With front attachment mounted to the tractor apply indicator label to attachment inline with center of tractor as shown below. (1) Label LA535 33 MAINTENANCE LUBRICATING THE LOADER MAINTENANCE WARNING To avoid personal injury or death: • Be sure to check and service the tractor on a flat surface with the bucket on the ground, engine stop, the key removed and the parking brake on. LUBRICATING THE LOADER Lubricate all grease fittings with grease. High quality grease designating “extreme pressure” and containing Molybdenum disulfide is recommended. This grease may specify “Moly EP” on its label. and the hydraulic fluid as recommended in the tractor operator's manual. SERVICE EVERY 20 HOURS TO 30 HOURS 1. Re-tightening of hardwares of the loader After 20 to 30 hours of initial loader operation, retighten all mounting bolts and nuts to the required torque values as follows. 1. Lubricate all grease fittings every 10 hours of operation. Also, lubricate the joints of the control lever linkage every 10 hours. (1) Main frame Bolt torque (2) (4) 124 to 147 N⋅m (12.6 to 15.0 kgf⋅m) (91.5 to 108.4 lbf⋅ft) Bolt torque (3) 80.0 to 90.0 N⋅m (8.2 to 9.2 kgf⋅m) (59.0 to 66.4 lbf⋅ft) [Mechanical self leveling (if equipped)] 2. Before daily operation, check the hydraulic fluid level of the tractor. If the hydraulic fluid level is low, add the hydraulic fluid as described in the tractor operator's manual. Also change the filter element 34 (1) Main frame connector Bolt torque (2) 124 to 147 N⋅m (12.6 to 15.0 kgf⋅m) (91.5 to 108.4 lbf⋅ft) LA535 SERVICE EVERY 20 HOURS TO 30 HOURS 2. Re-tightening of hardwares of Mechanical self leveling [if equipped] After 20 to 30 hours of initial loader operation, retighten bolts and nuts for Mechanical self leveling to the required torque values as follows. MAINTENANCE Tighten the hardware of the loader to torque values as specified in the Re-tightening of hardwares of the loader on page 34 and GENERAL TORQUE SPECIFICATION on page 52. 2. With the engine off and the bucket on the ground, inspect all hoses for cuts or wear. Check for signs of leaks and make sure all fittings are tight. WARNING Bolt torque (1) (2) (3) 260 to 304 N⋅m (26.5 to 31.0 kgf⋅m) (192 to 224 lbf⋅ft) DAILY CHECKING THE LOADER To avoid personal injury or death: • Escaping hydraulic fluid under pressure can produce sufficient force to penetrate skin, causing serious personal injury. Before disconnecting lines, be sure to relieve all pressure. • Before applying pressure to the loader system, be sure that all connections are tight and that lines, tubes, and hoses are not damaged. • Fluid escaping from a pin hole can be almost invisible. Use a piece of cardboard or wood to search for suspected leaks. Do not use hands to search for suspected leaks. • If you are injured by escaping fluid, see a doctor at once. Serious infection or allergic reaction will develop if proper medical treatment is not administered immediately. WARNING To avoid personal injury or death: • When removing the engine side covers, be careful not to touch hot loader cylinders. Allow all surfaces to cool before performing maintenance. • Before servicing the loader or the tractor, be sure to place the boom of the loader in contact with the ground. When raising the boom of the loader during service or maintenance, support the boom as shown in the figure. (1) Cardboard (2) Hydraulic line (3) Magnifying glass SERVICE EVERY 50 HOURS 1. Checking the torque of hardwares of the loader WARNING 1. Before daily operation, visually check to see if the hardware and their bolts and nuts are tight. LA535 To avoid personal injury or death: • Never operate the front loader with a loose main frame. • Any time bolts and nuts are loosened, retighten to specified torque. 35 MAINTENANCE SERVICE EVERY 50 HOURS • Check all bolts and nuts frequently and keep them tight. Check the bolts and nuts of the main frame regularly, especially when they are new. If the bolts and nuts of the main frame are loosen, tighten them as follows. Bolt torque (1) (2) (3) 260 to 304 N⋅m (26.5 to 31.0 kgf⋅m) (192 to 224 lbf⋅ft) 3. Checking the movement of the lifting stand [if equipped] (1) Main frame Bolt torque (2) (4) 124 to 147 N⋅m (12.6 to 15.0 kgf⋅m) (91.5 to 108.4 lbf⋅ft) Bolt torque (3) 80.0 to 90.0 N⋅m (8.2 to 9.2 kgf⋅m) (59.0 to 66.4 lbf⋅ft) 1. Check the lifting stand linkage for dirt or debris and ensure the linkage rotates freely. If the linkage does not rotate freely clean the linkage as needed. 2. Check the height of the lifting stand. If the stand does not hook and fold up successfully, readjust the height of the lifting stand according to the instructions provided in Adjusting the swift-tach stand on page 47. (1) Main frame connector Bolt torque (2) 124 to 147 N⋅m (12.6 to 15.0 kgf⋅m) (91.5 to 108.4 lbf⋅ft) 2. Re-tightening the torque of hardwares of Mechanical self leveling [if equipped] Check the bolts and nuts of Mechanical self leveling regularly, especially when they are new. If the bolts and nuts of Mechanical Self leveling are loosen, tighten them as follows. 36 LA535 HOW TO REMOVE THE LOADER REMOVING THE LOADER REMOVING THE LOADER HOW TO REMOVE THE LOADER WARNING To avoid personal injury or death: • Make sure that an approved bucket is attached before removing the loader from the tractor. • For removing the loader, choose flat and hard ground, preferably concrete. • If the ground surface is soft, place suitable planks on the ground for the bucket and the stand. • When starting the engine or using the loader control lever, always sit in the operator's seat. • Make sure that the bucket and the stand are at ground level. 1. Removing Non Swift-Tach loader (See Removing Swift-Tach loader [if equipped] on page 38) 1. Raise the boom until the stands can be rotated. 2. Stop the engine. 3. Remove the spring pins holding the stands to the boom. 4. Slide the stands leftward and rotate them until the hole in the stand and pin on the boom are aligned. Then slide the stands rightward and insert the spring pin as shown. (1) Stand IMPORTANT : • Lift the weight off the front wheels with the bucket. Do not lift them with the stands. 8. Stop the engine. 9. Remove the mounting pins from the loader main frame and store them on boom. 10. Start the engine and run at idle. Slowly move the hydraulic control lever to rollback position to raise the loader side frames up and out of the receivers of the main frames as shown. (1) Hydraulic control lever (1) Stand (2) Spring pin (2) Mounting pin 11. Stop the engine. 12. Slowly release all hydraulic pressure by moving the hydraulic control lever in all directions. 13. Disconnect the 4 hoses with quick couplers at the control valve. 5. Start the engine and run at idle. 6. Dump the bucket approximately 20 degrees. 7. Lower the boom and raise the front wheels slightly. LA535 37 REMOVING THE LOADER HOW TO REMOVE THE LOADER 14. Hook the hoses on the side frame and attach the protective plugs to their respective couplers as shown below. (1) Hoses (2) Mount pin • Get off the tractor when you feel uneasy to do some operation. 1. Raise the boom until the bucket pivot pin is the height of the boom pivot pin. 2. Dump the bucket fully. (3) Protective plugs NOTE : Confirm the following points. • The hoses are out of contact with the front wheel. • Dirt does not come in contact with the couplers, and there is no oil leakage. (1) Bucket pivot pin (2) Boom pivot pin (A) Same height 3. Slide the stand lever downward completely and release the loader storage stands by unlocking. 15. Place the protective caps on the quick coupler ends. (1) Protective caps 16. Start the engine and slowly back the tractor away from the loader. 2. Removing Swift-Tach loader [if equipped] WARNING To avoid personal injury or death: If you do not get off the tractor while removing or reinstalling the loader; • Stop the engine before operating the mounting lever. 38 (1) Stand lever (2) Stand (3) Stand hook LA535 HOW TO REMOVE THE LOADER REMOVING THE LOADER 4. Roll the bucket back until the storage stand legs are fully extended. (1) Mounting lever (1) Stand 5. Lower the boom until the cutting edge of the bucket contacts the ground and dump the bucket to raise the front wheels and push the side frames back. (A) The cutting edge of the bucket [A] Left side [B] Right side 7. Slowly operate the control lever to extend the boom cylinders to half stroke and roll back the bucket to raise the side frames up and out of receivers of the main frames as shown. (1) Loader control lever 8. Operate the control lever to fully retract the boom cylinders. IMPORTANT : • When raising the front wheels, the stands are not to be grounded. 6. Lift the mounting levers into the unlock position (both sides). (1) Boom cylinder LA535 39 REMOVING THE LOADER HOW TO REMOVE THE LOADER 9. Move the mount levers to the lock position (both sides) as shown below. (1) Lever (1) Mounting lever [A] Left side [B] Right side 14. Lift the quick coupler and place it into the coupler stay. 10. Backup the tractor so that the quick coupler is positioned at the back of side frame as shown in the following figure. (1) Quick coupler (2) Coupler stay 15. Place the protective caps on the ends of the quick coupler. (1) Quick coupler (2) Side frame 11. Turn off the engine and release all hydraulic pressure by operating the control lever in all directions. 12. Set the parking brake and unfasten seat belt, turn the safety lock button counterclockwise to unlock it. (1) Protective caps 16. Fasten the seat belt, start the engine and slowly back the tractor away from the loader. (1) Safety lock button (red) 13. Raise the quick coupler lever up until it stops. 40 LA535 STORING THE LOADER STORAGE OF THE LOADER STORAGE OF THE LOADER STORING THE LOADER 1. Store the loader in a clean, dry place. 2. Make sure that the loader is properly supported. 3. Check the hydraulic hoses and connections. Repair or replace the hydraulic hoses if necessary. 4. Repair or replace any worn, damaged, or missing parts. 5. Lubricate the loader as described on LUBRICATING THE LOADER on page 34. 6. Apply a coat of grease to all exposed cylinder rods to prevent rust. 7. Repaint worn or scratched parts. LA535 41 REINSTALLING THE LOADER HOW TO REINSTALL THE LOADER REINSTALLING THE LOADER HOW TO REINSTALL THE LOADER WARNING To avoid personal injury or death: • Before starting the engine and operating the control valve, always sit in the operator's seat. 1. Reinstalling Non Swift-Tach loader (See Reinstalling Swift-Tach loader [if equipped] on page 43) 1. Slowly drive the tractor between the loader side frames until the rear portion of both side frames touches the main frames as shown. (1) Side frame (1) Hoses 4. Start the engine and run at idle. 5. Slowly move the hydraulic control lever to dump position to lower the side frames into the main frames and engage the bosses of the main frames to the guide bosses of the side frames. Then lift the front wheels slightly with the loader. (2) Main frame 2. Stop the engine. 3. Connect 4 hoses with couplers to the fittings on the control valve as indicated with color marks. Then connect the protective caps and plugs to each other. (1) Hydraulic control lever (2) Mounting pin IMPORTANT : • Do not attempt to lift the front wheels with the stand. 6. Stop the engine. Reinstall the mounting pins and secure them with the locking rods. 7. Start the engine. 8. Raise the boom until the stand can be rotated. 9. Stop the engine. 42 LA535 HOW TO REINSTALL THE LOADER REINSTALLING THE LOADER 10. Store the stands to their original positions and secure them with the spring pins as shown. (1) Protective caps 4. Take off the dust cap. (1) Stand (2) Spring pin 11. Start the engine. 12. Lower the boom and level the bucket. 2. Reinstalling Swift-Tach loader [if equipped] WARNING To avoid personal injury or death: If you do not get off the tractor while removing or reinstalling the loader; • Stop the engine before operating the mounting lever. • Get off the tractor when you feel uneasy to do some operation. (1) Dust cap 5. Fold the dust cap. 1. Carefully drive the tractor between the side frames of the loader as shown in the following figures. (1) Dust cap (1) Side frame (2) Main frame (A) 150 mm to 200 mm 2. Stop the engine, set the parking brake and unfasten the seat belt. 3. Remove the protective caps from the tractor quick coupler. LA535 43 REINSTALLING THE LOADER HOW TO REINSTALL THE LOADER 6. Leave dust cap hanging. Make sure that the cap is closed to prevent the contamination. (1) Mounting lever [A] Left side [B] Right side 9. Fasten the seat belt and start the engine. (1) Dust cap 7. Align the quick coupler with the bottom side quick coupler on tractor and rotate the lever down until the quick coupler locks. Then turn the safety lock button clockwise. (1) Safety lock button (red) (2) Lever IMPORTANT : • Get the quick coupler locked, and move up and down the lever to make sure that the quick coupler is tightly locked. 8. Make sure that the mounting levers of both sides are in the lock position as shown in the follow figures. 44 LA535 HOW TO REINSTALL THE LOADER REINSTALLING THE LOADER 10. Slowly operate the loader control lever to roll the bucket back and extend the boom cylinders until the left and right guide bosses of side frames ((1) below) contact the main frames. (1) Guide boss of side frame (2) Main frame (A) Contact point IMPORTANT : • Do not attempt to install loader side frames onto the main frames with the boom cylinders fully retracted. Be sure that 8.0 to 10.0 in. (203 to 254 mm) of boom cylinder rods are exposed before installing loader. (1) Guide boss of side frame (2) Saddle bracket of main frame [A] Engaging bosses (A) Engage (B) To be securely engaged IMPORTANT : • Make sure that the guide bosses of the side frames are engaged by the saddle bracket of the main frames. Otherwise the loader in use may drop off the main frames, thereby damaging the tractor itself. (1) (2) (3) (4) Main frame Side frame Boom cylinder Boom [A] Good [B] No good (X) 8.0 to 10.0 in. (203 to 254 mm) 11. Slowly operate the loader control lever to the dump position to lower the side frames into the main frames, and engage the left and right guide bosses of the side frames to the saddle bracket of the main frames, as shown in the following figure. LA535 45 REINSTALLING THE LOADER HOW TO REINSTALL THE LOADER 12. Make sure that the left and right bosses of the side frames are engaged by the saddle bracket of the main frames. Then slowly move the loader-controllever to the dump position until the bucket tilts down the following degrees to the ground. [A] Good (1) Bucket (2) Tip of the stand Angle between bucket bottom and ground (A) (A) Angle between bucket bottom and ground 20 degrees or so IMPORTANT : • Make sure that the tips of the stands are off the ground. [B] No good 14. Slowly operate the loader control lever to the up position until the cutting edge of the bucket comes up slightly off the ground. Then make sure that the right and left mounting levers are in the locked position. Dismount and remount the loader if the cutting edge of the bucket is off the ground but the mount hooks are unlocked. 15. Raise the boom until the bucket-pivot-pin comes up to the height of the boom-pivot-pin. 13. Slowly operate the loader control lever to the down position to lift the front wheels slightly with the loader until the mount hooks are completely mounted on the main frame as shown in the following figure. (1) Bucket pivot pin (2) Boom pivot pin (A) Same height (1) Mount hook IMPORTANT : • Make sure that the mount hooks at both sides are properly mounted on the main frame. 46 LA535 HOW TO REINSTALL THE LOADER REINSTALLING THE LOADER 16. Make sure that the stand lever is at its low position as shown in the following figure. (1) Stand (1) Stand lever 17. Slowly dump the bucket until the stands are in the stowed position. 18. Using the stand lever lock the stands in the stowed position as shown below. (2) Stand hook 3. Adjusting the swift-tach stand If the stand does not hook and fold up successfully, readjust the height of lifting stand, referring to the following steps. 1. Ensure that the left and right stand adjusting plate is in the lowest possible position as seen in the figure. (1) Stand lever IMPORTANT : • Do not force the stand lever if it gets twisted halfway and fails to stow away the stand. In such case, lower the stand lever and move the bucket to the full roll back position. Then go back to step 13. and take its following steps. (1) Stand Adjusting Plate (A) Lowest possible position 2. Raise the boom until the bucket pivot pin is the same height as the boom pivot pin as seen in the figure. 19. Verify LH/RH stand hooks are engaged properly as shown below. (1) Bucket pivot pin (2) Boom pivot pin LA535 (A) Same height 47 REINSTALLING THE LOADER 3. For safety, stabilize the height of the boom using a crane, jack stand, etc. Stabilize the boom only while still allowing the bucket to move. 4. Carefully dump the bucket until the stand hooks clear the roller bolts as seen in the figure. HOW TO REINSTALL THE LOADER 6. Roll bucket back until roller is in line with the stand hook as seen in the figure. (1) Roller (2) Stand hook (1) Stand hook (2) Roller bolt (A) Inline condition (A) 4 to 5 mm (0.15 to 0.19 in.) clearance 5. Move the stand to the unlock position as seen in the figure. (1) Stand lever (A) Unlocked position NOTE : • If stand rollers do not disengage stand hooks, lift both stand by hand to release rollers while stand lock lever is in the unlocked position. 48 LA535 HOW TO REINSTALL THE LOADER REINSTALLING THE LOADER 7. Check the clearance (X) between the roller and rod off of the stand lever as shown in the figures. the stand hook on the closest side as seen in the figure. If the clearance is 1 to 2 mm (0.04 to 0.08 in.) proceed to step 11. If the clearance is less than 1 mm (0.04 in.) or greater than 2 mm (0.08 in.) continue to step 8. (1) Roller (2) Stand hook (A) Inline condition (X) Measure here NOTE : • Use provided band cord (1.25 mm (0.05 in.) thick) as a spacer tool for clearance (X) as seen in following figure. (1) Rue ring (2) Connecting rod (3) Stand lever 9. If measurement from step 7 was less than 1 mm (0.04 in.) rotate the rod connector counter clockwise (extend). If measurement from step 7 was greater than 2 mm (0.08 in.) rotate the rod connector clockwise (shorten). (Each half rotation = 0.6 mm (0.02 in.)). 10. Slide stand lever rod back on to lever and secure with snap pin and retighten nut. M10 (1) Band cord Tightening torque 39.2 to 45.1 N⋅m (4 to 4.6 kgf⋅m) (28.9 to 33.2 lbf⋅ft) 11. Repeat steps 7-10 until 1 to 2 mm (0.04 to 0.08 in.) (X) from step 7 is achieved. 8. Remove rue ring and slide upper end of connecting rod off of the stand lever as shown in the figures. LA535 49 REINSTALLING THE LOADER HOW TO REINSTALL THE LOADER 12. Dump bucket until both stand hooks are clear of the roller bolts as seen in the figure. (roughly 4 to 5 mm (0.16 to 0.20 in.)) (A) Max dump 16. Adjust the stand adjusting plate on both sides to 1 to 2 mm (0.04 to 0.08 in.) of clearance (X) from the bucket stopper as in the figure. Then retighten locking nut. (A) 4 to 5 mm (0.16 to 0.20 in.) clearance 13. Lock stands as seen in the figure. (1) Stand lever (A) Locked position 14. Loosen the nuts on both stand adjusting plates until the plate can move freely as seen in the figure. (1) M10 nut (1) Stand adjusting plate (2) Bucket stopper (3) M10 locking nut (X) 1 to 2 mm (0.04 to 0.08 in.) NOTE : • Use provided band cord (~1.25 mm (0.05 in.) thick) as a spacer tool for clearance (X) as seen in following figure. (2) Stand adjusting plate 15. Dump the bucket to max as seen in the figure. (1) Band cord 17. Remove crane, jack stand, etc. used to stabilize the boom in step 3. 50 LA535 HOW TO REINSTALL THE LOADER REINSTALLING THE LOADER 18. Complete. See Removing Swift-Tach Loader section of operator’s manual for function check instructions. LA535 51 REINSTALLING THE LOADER GENERAL TORQUE SPECIFICATION GENERAL TORQUE SPECIFICATION If the torque levels are specified in the text, follow that specification. American standard screws, bolts, and nuts with UNC or UNF threads SAE grade No. GR5 GR8 1/4 11.7 N⋅m to 15.8 N⋅m 1.19 kgf⋅m to 1.61 kgf⋅m 8.6 lbf⋅ft to 11.6 lbf⋅ft 16.3 N⋅m to 19.8 N⋅m 1.66 kgf⋅m to 2.02 kgf⋅m 12.0 lbf⋅ft to 14.6 lbf⋅ft 5/16 23.1 N⋅m to 27.8 N⋅m 2.35 kgf⋅m to 2.83 kgf⋅m 17.0 lbf⋅ft to 20.5 lbf⋅ft 32.5 N⋅m to 39.3 N⋅m 3.31 kgf⋅m to 4.01 kgf⋅m 24.0 lbf⋅ft to 29.0 lbf⋅ft 3/8 47.5 N⋅m to 57.0 N⋅m 4.84 kgf⋅m to 5.81 kgf⋅m 35.0 lbf⋅ft to 42.0 lbf⋅ft 61.0 N⋅m to 73.2 N⋅m 6.22 kgf⋅m to 7.46 kgf⋅m 45.0 lbf⋅ft to 54.0 lbf⋅ft 1/2 108.5 N⋅m to 130.2 N⋅m 11.06 kgf⋅m to 13.28 kgf⋅m 80.0 lbf⋅ft to 96.0 lbf⋅ft 149.2 N⋅m to 179.0 N⋅m 15.21 kgf⋅m to 18.25 kgf⋅m 110.0 lbf⋅ft to 132.0 lbf⋅ft 9/16 149.2 N⋅m to 179.0 N⋅m 15.21 kgf⋅m to 18.25 kgf⋅m 110.0 lbf⋅ft to 132.0 lbf⋅ft 217.0 N⋅m to 260.4 N⋅m 22.13 kgf⋅m to 26.55 kgf⋅m 160.0 lbf⋅ft to 192.0 lbf⋅ft 5/8 203.4 N⋅m to 244.1 N⋅m 20.74 kgf⋅m to 24.89 kgf⋅m 150.0 lbf⋅ft to 180.0 lbf⋅ft 298.3 N⋅m to 358.0 N⋅m 30.42 kgf⋅m to 36.51 kgf⋅m 220.0 lbf⋅ft to 264.0 lbf⋅ft Metric cap screws 52 Property class 8.8 Approx. SAE GR5 M6 9.8 N⋅m to 11.2 N⋅m 1.0 kgf⋅m to 1.1 kgf⋅m 7.2 lbf⋅ft to 8.3 lbf⋅ft M8 23.6 N⋅m to 27.4 N⋅m 2.4 kgf⋅m to 2.8 kgf⋅m 17.4 lbf⋅ft to 20.2 lbf⋅ft M10 48.1 N⋅m to 55.8 N⋅m 4.9 kgf⋅m to 5.7 kgf⋅m 35.5 lbf⋅ft to 41.2 lbf⋅ft M12 77.5 N⋅m to 90.1 N⋅m 7.9 kgf⋅m to 9.2 kgf⋅m 57.2 lbf⋅ft to 66.5 lbf⋅ft M14 124 N⋅m to 147 N⋅m 12.6 kgf⋅m to 15.0 kgf⋅m 91.5 lbf⋅ft to 108.4 lbf⋅ft M16 197 N⋅m to 225 N⋅m 20.0 kgf⋅m to 23.0 kgf⋅m 145 lbf⋅ft to 166 lbf⋅ft M18 275 N⋅m to 318 N⋅m 28.0 kgf⋅m to 32.5 kgf⋅m 203 lbf⋅ft to 235 lbf⋅ft M20 368 N⋅m to 431 N⋅m 37.6 kgf⋅m to 44.0 kgf⋅m 272 lbf⋅ft to 318 lbf⋅ft LA535 REINSTALLING THE LOADER (A) Top of bolt LA535 (B) Length 53 INDEX A L activation switch operating............................................................... 29 attachment attaching................................................................30 detaching...............................................................32 maintenance..........................................................32 liquid ballast rear tire..................................................................18 loader daily checking........................................................35 dismounting...........................................................32 loading from bank..................................................25 operating............................................................... 22 precautions for carrying load.................................23 precautions for handling large heavy objects........28 storing................................................................... 41 terminology............................................................15 loader with float control precautions for operating...................................... 24 loader/remote control valve lever operating............................................................... 21 loading low trucks from a pile......................................26 loading or spreaders from a pile..................................26 lowering the bucket..................................................... 24 lubricating the loader...................................................34 lubrication before operating the loader................................... 16 B backfilling.................................................................... 27 bucket..........................................................................32 filling...................................................................... 22 C control lever connecting.............................................................20 control switch.............................................................. 29 D dealer service................................................................9 dual remote hydraulic control system..........................20 dumping the bucket.....................................................24 F four position bucket control valve type........................ 20 front hydraulic valve main switch operating............................................................... 29 front remote hydraulic control system......................... 28 M main frame checking torque of bolt and nut............................. 35 movement of lifting stand checking................................................................ 36 N general torque specification........................................ 52 Non Swift-Tach loader reinstalling............................................................. 42 removing............................................................... 37 H P hardware checking torque.....................................................35 hardware of mechanical self leveling [if equipped] re-tightening.......................................................... 35 re-tightening the torque......................................... 36 hardware of the loader re-tightening.......................................................... 34 hydraulic hose connecting.............................................................20 hydraulic quick coupler installing................................................................ 28 hydraulic system purging air............................................................. 20 peeling the ground...................................................... 26 precaution after operating the loader........................................ 4 before operating the loader..................................... 3 operating the loader................................................ 4 servicing.................................................................. 5 precautions lifting load.............................................................. 23 I S indicator label applying front attachment......................................33 safety label.................................................................... 6 G 54 R remote control coupler connecting and disconnecting...............................30 LA535 safety labels care......................................................................... 8 scraping the ground.................................................... 26 setting tread................................................................ 17 snow blade.................................................................. 33 specification dimensional........................................................... 12 operational............................................................ 13 specifications table bucket....................................................................11 loader.................................................................... 10 suitable tractor.............................................................10 Swift-Tach loader [if equipped] reinstalling............................................................. 43 removing............................................................... 38 swift-tach stand adjusting................................................................47 T test operation.............................................................. 19 tire inflation..................................................................19 transmission fluid checking................................................................ 16 V valve lock.................................................................... 28 valve lock.............................................................. 22 W weight rear ballast............................................................ 18 LA535 55 ">
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