5119

Pressure Washer

Important Safety Instructions

WARNING – When using this product basic precautions should always be followed, including the following:

1. Read all the instructions before using the product.

2. To reduce the risk of injury, close supervision is necessary when a product is used near children.

3. Know how to stop the product and bleed pressures quickly. Be thoroughly familiar with the controls.

4. Stay alert – watch what you are doing.

5. Do not operate the product when fatigued or under the influence of alcohol or drugs.

6. Keep operating area clear of all persons

7. Do not overreach or stand on unstable support. Keep good footing and balance at all times.

8. Follow the maintenance instructions specified in the manual.

“WARNING – Risk of Injection or Injury– Do Not Direct Discharge Stream At

Persons.”

1. “WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life.”

2. “In the event of pilot outage, wait at least five minutes to clear out any gas before relighting.”

3. “Use only your hand to push in or turn the gas control knob. Never use a tool. If the knob will not push in or turn by hand, don’t try to repair it; call a qualified service technician.”

1

Pressure Washer

Table of Contents

Topic

General

Assembly/Start-up

Maintenance

Warranty

Page

3

4

7

11

14

16

18

2

Owner’s Manual

Warning! Read And Understand All Safety Precautions In

This Manual Before Operating. Failure To Comply With

Instructions In This Manual Could Result In Personal

Injury, Property Damage, And / Or Voiding Of Your

Warranty. All Power America Will Not Be Liable For Any

Damage Because Of Failure To Follow These Instructions.

Safety Symbols

The following symbols are used throughout this manual. Follow listed instructions to ensure your safety.

DANGER

Indicates an imminently hazardous situation which, if not avoided will result in serious injury or even death.

WARNING

Indicates an imminently hazardous situation which, if not avoided will result in serious injury or even death.

CAUTION

Indicates a potentially hazardous situation exists, which if not avoided, may result in minor or moderate injury or product damage.

NOTE

Indicates operation or maintenance information helpful to improve performance or operation.

3

Owner’s Manual

Pressure Washer

The following safety precautions apply whenever using, storing, or servicing your pressure washer to reduce the possibility of personal injury.

Overlooking or ignoring these precautions can lead to personal injury or product damage.

‡5HDGWKLVPDQXDOFDUHIXOO\.QRZ\RXUHTXLSPHQW&RQVLGHUDSSOLFDWLRQVSRWHQWLDO hazards and limitations for your unit.

‡7KLVHTXLSPHQWLVGHVLJQHGIRUVSHFLILFDSSOLFDWLRQV'RQRWPRGLI\RUXVHIRUDQ\ application other than which it is designed for.

‡6WRUHWKHSUHVVXUHZDVKHULQDZHOOYHQWLODWHGDUHDZLWKWKHIXHOWDQNHPSW\)XHO should not be stored near the pressure washer.

‡1HYHURSHUDWHSUHVVXUHZDVKHUXQGHUWKHVHFRQGLWLRQV a. A noticeable change in engine speed.

b. A noticeable loss of pressure.

c. Engine misfires.

G6PRNHRUIODPHVDUHSUHVHQW e. Enclosed area.

f. Excessive vibration.

J5DLQRUEDGZHDWKHU

‡:DWHUVSUD\PXVWQHYHUEHGLUHFWHGWRZDUGVSHRSOHSHWVHOHFWULFZLULQJRUGLUHFWO\ towards the pressure washer.

‡'RQRWDOORZWKHKRVHWRFRPHLQFRQWDFWZLWKWKHKRWPXIIOHU

‡(TXLSPHQWPXVWEHSODFHGRQDILUPVXSSRUWLQJVXUIDFH

‡5HPRYHWKHVSDUNSOXJRUFDEOHIURPWKHVSDUNSOXJWRSUHYHQWDFFLGHQWDOVWDUWLQJ when not in use, or prior to detaching the high pressure hose.

4

Owner’s Manual

General Precautions (cont’d)

• Keep the pressure washer clean and free of oil, mud and other foreign matter.

• Do not wear loose clothing, jewelry, or anything that may be caught in the engine.

• Never direct spray at people or animals.

• Never allow children to operate pressure washer at any time.

• Use both hands to control the wand.

• Do not touch the nozzle or water spray while operating.

• Wear safety goggles while operating.

• Only approved hoses and nozzles should be used.

• Do not kink the high pressure hose.

• All hose connections must be properly sealed.

• In extremely cold conditions, prior to starting be sure ice has not formed in any part of the pressure washer.

• Use only recommended chemicals.

• Outdoor use only.

• Place pressure washer away from cleaning site during operation.

• To prevent accidental discharge, the spray gun should be secured by locking the trigger when not in use.

• Do not run the pressure washer more than 5 minutes without depressing the trigger or damage to the pump may occur.

• Check the pressure washers periodically for damage, leaks or signs of deterioration.

All defects should be corrected before operating the pressure washer.

5

Owner’s Manual

General Precautions (cont’d)

• Do not touch hot muffler.

• Service, operate and refuel under the following conditions: a. Good ventilation b. Refuel the pressure washer in a well lit area.

c. Avoid fuel spills and never refuel while the pressure washer is running.

d. Avoid any ignition source when refueling.

e. Use lead free fuel with a minimum of 85 octane.

• Do not smoke near pressure washer.

• Do not operate under 40º fahrenheit.

Safety Features

THERMAL RELIEF VALVE

A thermal relief valve is provided to protect the pump from overheating if the spray gun is closed for an extended amount of time or the nozzle becomes plugged. However, it is intended to be used as a backup system and every effort should be made to not permit the pump to heat up.

We recommend to turn the pressure washer OFF if it will not be used for more than 5 minutes. This saves wear on the unit, reduces fuel consumption and extends the life of the pump by avoiding overheating.

SAFETY LOCK LATCH

To prevent accidental discharge of high pressure water, the safety latch on the trigger should be engaged whenever the pressure washer is not in use.

LOW-OIL SHUTDOWN

Some engines are equiped with low-oil shutdown systems. If the engine oil level becomes lower than required, the pressure washer wil automatically shut off. Refer to the engine manual for this feature. This protects your pressure washer engine from operating without proper lubrication.

If the pressure washer engine shuts off and the oil level is according to specification, check to see if the pressure washer is sitting on an angle that forces the oil to shift.

Place on even surface to correct this. If the engine fails to start, there may not be enough oil to deactivate the low oil level switch.

Pump will overheat and may be damaged, or cause damage if allowed to circulate more than 5 minutes

6

Owner’s Manual

Before Operation

NOTE: The engine and pump on your pressure washer will often have improved performance after a break-in period of several hours.

PRE-START PREPERATION

Before starting the pressure washer, check for loose or missing parts and for any damage which may have occured during shipping.

Assembly & Start-Up

HOSE & GUN ASSEMBLY

NOTE: Align threaded connections carefully to prevent damaging threads during assembly. Tighten connections securely to prevent leaks during operation.

Gun

Attach the hose to the inlet on the trigger.

Wand

Hose

LUBRICATION

Do not attemp to start the pressure washer engine without filling the engine crank case with the proper amount of oil. Your pressure washer has been shipped without oil in the crankcase. Operating the pressure washer without oil will ruin the engine. Use oil that is recommended (10W-30). DO NOT OVERFILL!

FUEL

Fill the tank with unleaded gasoline. Regular gasoline may be used provided a high octane rating is obtained (at least 85 octane).

Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling if not carefull.

7

Owner’s Manual

CAUTION

This pressure washer is intended for use only with liquid car wash detergents, developed specifically for pressure washers and with mild soaps. Only use chemicals compatible with the aluminum and brass parts. Powdered soaps may clog the injection system. Always use chemicals according to the manufacturers directions. We assume no responsiblity for any damages caused by chemicals injected through this pressure washer.

1. Attach injection tube assembly to the detergent connection on the pump. Assembly

instruction(BELOW).

2. Pour the two kinds of detergents into the detergent bottles. It is recommend to have

one detergent bottle filled with allpurpose detergent, and the other filled with a more

specific cleaning detergent.

3. The indicator on the detergent dial shows the amount and the consumption of

detergent Fig A.

4. Remove the high pressure nozzle from the wand and install the black injection nozzle.

The solution will automatically mix with the water and discharge through the nozzle.

NOTE: For certain models, if the engine throttle is not in the fast position, the injection of the solution may be decreased or stopped.

Detergent

Connection

Detergent

Hose

From out of

Detergent Bottle

Fig A

CLEANING TECHNIQUES

When cleaning with the pressure washer, many cleaning tasks can be solved with water alone, but for most tasks, it is advantageous to use a detergent. A detergeng ensures a quick soaking of the dirt allowing the high pressure water to penetrate and remove the dirt more effectively.

APPLICATION OF SOAP OR DEGREASER

1. Apply the solution to the dry work surface. On a vertical surface, apply horizontally from side to side starting from bottom to avoid streaking.

NOTE: Wetting the surface first is not recommended, it dilutes the detergent and reduces its cleaning effects. Please disconnect the Detergent Hose from the Pump when do not use the detergent, and let the pressure washer run until you no longer notice detergent coming out of the wand.This will prevent detergent from gumming up the wand and reducing pressure for next use.

10

Owner’s Manual

Operation

Avoid working on hot surfaces or in direct sunlight to minimize the chances of the chemical damaging painted surfaces. Damage may occur to painted surfaces if the chemical is allowed to dry on the surface. Hold the nozzle far enough away from surface to prevent damage to the surface.

2. Allow chemical to remain on the surface for a short time before rinsing.

3. Rinse with clean water under high pressure. On a vertical surface, first rinse from the bottom up, then rinse from top down. Hold nozzle 6 to 8 inches from the work surface at a 45° angle using the flat spray as a peeling tool rather than a scrub brush.

APPLICATION OF WAX

1. Immediately after cleaning, apply wax. Place injection tube in container of wax.

2. Apply the wax sparingly in an even layer. Apply to wet surfaces from bottom up for even distribution and to avoid streaking.

3. Remove the suction tube from the wax bottle rinse off the surplus wax.

NOTE: If surplus wax is not removed, a hazy finish may result.

4. Wipe dry to reduce water spotting.

END OF OPERATION

When you have completed use of chemical injection system, remove tube from container.

Continue to run in low pressure position and inject clean water through the tube and injection system by placing end of tube in a container of clean water. Continue to run until it is thoroughly cleaned.

Maintenance

CONNECTIONS

Connection on pressure washer hoses, gun and spray wand should be cleaned regularly and lubricated with the manufacturers recommended grease to prevent leakage and damage to the O-ring.

NOZZLE

Clogging of the nozzle causes the pump pressure to be too high, cleaning is immediately required.

A nozzle cleaner must only be used when the spray wand is disconnected from the gun or personal injury may occur.

1. Seperate the wand from the gun.

11

Owner’s Manual

Maintenance

2. Clear the nozzle with a small rigid piece of wire such as a paper clip.

3. Flush the nozzle backwards with water.

4. Reconnect the wand to the gun.

Restart the pressure washer and depress the trigger on the spray gun. If the nozzle is still plugged or partially plugged, repeat above instructions 1-4.

If the previous procedure does not clear the nozzle, replace with a new nozzle.

ENGINE MAINTENANCE

During the winter months, rare atmospheric conditions may develope which will cause an icing condition in the carburetor. If this develops, the engine may run rough, lose power and may stall. This temporary condition can be overcome by deflecting some of the hot air from the engine over the carburetor area.

Storage

PUMP STORAGE

If you must store your pressure washer in a location where the temperature is below 32° F, you can minimize the chance of damage to your machine by utilizing the following procedure:

1. Shut off water supply and relieve pressure to the spray gun by depressing the trigger.

Disconnect the garden hose from the pressure washer, but leave the high pressure hose connected.

2. Tip the unit on its side with the inlet connection pointing up.

3. Insert a small funnel (to prevent spilling) into the inlet and pour in approximately 1/4 cup of antifreeze.

4. Disconnect spark plug wire.

5. Without connecting garden hose pull the recoil several times to criculate the antifreeze in the pump system.

6. Disconnect spark plug wire.

CAUTION

Prior to starting, thaw out any possible ice from the pressure washer hoses, spray gun and wand.

12

Owner’s Manual

Maintenance

Another method of reducing risks of freeze damage is to drain your pressure washer as follows:

1. Stop the pressure washer and detach supply hose and high pressure hose. Squeeze the trigger of the discharge gun to drain all water from the wand and hose.

2. Restart the pressure washer and let it run briefly about 5 seconds) until water no longer discharges from the high pressure outlet.

Engine Storage

When the pressure washer is not being used or is being stored for more than a month follow these instructions:

1. Replenish engine oil to upper level.

2. Drain gasoline from fuel tank, fuel line, fuel valve and carburetor.

3. Pour about one teaspoon of engine oil through the sparkplug hole, pull the recoil starter slowly until you feel increase pressure which indicates the piston is on its compression stroke and leave it in the position. This closes both the intake and exhaust valves to prevent the inside of the cylinder from rusting.

4. Cover the pressure washer and store in a clean, dry place that is well ventilated away from open flame or sparks.

NOTE: The use of a fuel additive, such as STA-BIL, or an equivalent, will minimize the formulation of fuel gum deposits during storage.

Technical Specification

Maximum Inlet Pressure

Rated Flow

Engine Model

Displacement

RPM

Temperature OF Pumped Fluids

Inlet Ports

Discharge Ports

Weight

Fuel

Up To 90 PSI

2.6 GPM

JF210

Up To 80

(2) 1/2 inch BSP

(2) 1/2 inch BSP

10W-30

13

Owner’s Manual

Trouble Shooting

• Engine wil not start or stops while operating.

Low-oil shutdown:

Engine switch not in “ON” position:

Pressure built up in hose:

Fill engine with oil

Turn switch “ON”S

Squeeze trigger while starting

• Engine is overloaded

Excessive pressure

• Pressure increases when gun is locked

Bypass valve blocking

Shorten the spring coil on the reflux valve

Clean the bypass valve

• Engine is running but pump won’t build maximum pressure or has irregular pressure

Unit has been stored in freezing temp. Thaw out unit completely

Inadequate water supply

Water inlet screen clogged

Kink in garden hose

Provide a minimum of 4 GPM at 20 PSI

Clean screen

Straighten garden hose

Wand nozzle worn or damaged

Air in pump

Replace nozzle

Run with gun open & wand removed

until stream

Adjustable pressure knob not set to maximum position

Set to maximum position

Suction or discharge valves clogged Clean the suction or discharge valves or worn out

Bypass valve not operating effectively Clean the bypass valve

• No intake of chemicals

Injection tube not securely inserted

Tube cracked or split

Wrong nozzle

Injector turned off

• Trigger will not move

Gun safety lock engaged

Push firmly into injector

Replace tube

Switch to low pressure nozzle

Turn collar counter

Release safety lock

14

Owner’s Manual

Trouble Shooting

• Water in crankcase

High humidity

Worn seals

• Noisy operation

Air mixed with water

Change oil more frequently

Change the oil seals

• High crankcase temperatures

Wrong grade of oil

Improper amount of oil in crankcase

Check inlet lines for restrictions or sizing

• Rough / pulsating, operating with pressure drop

Inlet restriction Check system for stoppages, air leaks,

Unloader

Air mix in water

Check unloader for proper operation

Check inlet lines for restrictions and or

Use recommended oil

Adjust oil to proper amount

15

Owner’s Manual

Limited Warranty

All-Power America warrants to the original purchaser who uses the product in a consumer application (personal, residential or household usage) that all products covered under this warranty are free from defects in material and workmanship for one year from the date of purchase. All products covered by this limited warranty which are used in commercial applications (i.e. income producing) are warranted to be free of defects in material and workmanship for 90 days from the date of original purchase.

Products covered under this warranty include air compressors, air tools, service parts, pressure washers and generators.

All-Power America will repair or replace, at All-Power America’s sole option, products or components which have failed within the warranty period. Service will be scheduled according to the normal work flow and business hours at the service center location, and the availability of replacement parts. All decisions of All-Power America with regard to this limited warranty shall be final.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

RESPONSIBILITY OF ORIGINAL PURCHASER (initial User):

To process a warranty claim on this product, DO NOT return item to the retailer. The product must be evaluated by an Authorized Warranty Service Center. For the location of the nearest Authorized Warranty Service Center contact the retailer or place of purchase.

Retainoriginalcashregistersalesreceiptasproofofpurchasefor warrantytowork.

Use reasonable care in the operation and maintenance of the product as described in the Owner’s Manual(s).

Deliver or ship the product to the Authorized Warranty Service Center. Freight costs, if any must be paid by the purchaser.

If the purchaser does not receive satisfactory results form the Authorized Warranty

Service Center, the purchaser should contact All-Power America.

16

Limited Warranty (cont’d)

THIS WARRANTY DOES NOT COVER:

Owner’s Manual

Distributed by:

JD North America, Corp www.jdna,com

17

NO APA Parts NO

1 APW5119-YG-01

2 APW5119-YG-02

3 APW5119-YG-03

4 APW5119-YG-04

5 APW5119-YG-05

6 APW5119-YG-06

7 APW5119-YG-07

8 APW5119-YG-08

9 APW5119-YG-09

10 APW5119-YG-10

11 APW5119-YG-11

12 APW5119-YG-12

13 APW5119-YG-13

14 APW5119-YG-14

15 APW5119-YG-15

16 APW5119-YG-16

17 APW5119-YG-17

18 APW5119-YG-18

19 APW5119-YG-19

20 APW5119-YG-20

21 APW5119-YG-21

22 APW5119-YG-22

23 APW5119-YG-23

24 APW5119-YG-24

25 APW5119-YG-25

26 APW5119-YG-26

27 APW5119-YG-27

28 APW5119-YG-28

29 APW5119-YG-29

30 APW5119-YG-30

31 APW5119-YG-31

32 APW5119-YG-32

33 APW5119-YG-33

34 APW5119-YG-34

35 APW5119-YG-35

36 APW5119-YG-36

37 APW5119-YG-37

38 APW5119-YG-38

39 APW5119-YG-39

40 APW5119-YG-40

DESCRIPTION

Handle foam

Handle

Front panel

Cross Pan Head Tapping Screw ST4×25

Back panel

Locknut M5

Hose hook

Pressure hose plug square neck bolt

Knob Assembly pump

Inner Hexagon Bolt M8×25

Spring Washer

Gasket

Thermal relief

Drain pipe

Inlet connector

Engine pad

Inner Hexagon Bolt M8×45

Washer 8

Circlip 16

Plain washer 16

10”Wheel

Wheel shaft

Spring wire

Circlip

Plate

Wire sleeve

Frame

Cross Pan Head Screw M6×45

Locknut M6

Detergent tank (A)

Spring lock

Injection hose

Detergent tank holder

Spring gasket 5

Cross Pan Head Screw M5×16

Washer 5

Rubber Pad

1

4

1

1

2

2

2

2

2

2

4

6

1

1

1

1

2

2

1

2

1

5

2

4

1

1

4

4

14

2

2

1

2

8

1

4

1

QTY

1

1

1

NO APA Parts NO

40 APW5119-YG-40

41 APW5119-YG-41

42 APW5119-YG-42

43 APW5119-YG-43

44 APW5119-YG-44

45 APW5119-YG-45

46 APW5119-YG-46

47 APW5119-YG-47

48 APW5119-YG-48

49 APW5119-YG-49

50 APW5119-YG-50

51 APW5119-YG-51

52 APW5119-YG-52

53 APW5119-YG-53

54 APW5119-YG-54

55 APW5119-YG-55

56 APW5119-YG-56

57 APW5119-YG-57

58 APW5119-YG-58

59 APW5119-YG-59

60 APW5119-YG-60

61 APW5119-YG-61

62 APW5119-YG-62

Owner’s Manual

DESCRIPTION

Rubber Pad

Rubber foot

Rubber foot washer

Inner Hexagon Bolt M8×45

Detergent tank (B)

Gun holster

Cross Pan Head Screw M5×50

Detergent tank panel

Cross Pan Head Tapping Screw ST4×14

Detergent bottle gasket

Detergent bottle cap

Switch fixing plate

Detergent bottle switch

Switch fixed nut

Cross Pan Head Screw M5×42

6.5HP Gasoline engine

Cross Pan Head Screw M5×65

Cross Pan Head Screw M5×40

Holder connector

Gun holster

0° Nozzle (red)

Nozzle Pad

Gun

1

1

1

1

2

2

1

2

1

1

2

1

QTY

1

2

2

5

1

1

5

2

1

1

4

PUMP ( G-37A )

Owner’s Manual

20 21

32

33

34

35

36

26

27

28

29

30

31

19

20

21

22

23

24

25

8

9

10

11

12

13

5

6

7

NO.

1

2

3

4

14

15

16

17

18

APW5119-P-19

APW5119-P-20

APW5119-P-21

APW5119-P-22

APW5119-P-23

APW5119-P-24

APW5119-P-25

APW5119-P-26

APW5119-P-27

APW5119-P-28

APW5119-P-29

APW5119-P-30

APW5119-P-31

APW5119-P-32

APW5119-P-33

APW5119-P-34

APW5119-P-35

APW5119-P-36

APA Parts No.

APW5119-P-01

APW5119-P-02

APW5119-P-03

APW5119-P-04

APW5119-P-05

APW5119-P-06

APW5119-P-07

APW5119-P-08

APW5119-P-09

APW5119-P-10

APW5119-P-11

APW5119-P-12

APW5119-P-13

APW5119-P-14

APW5119-P-15

APW5119-P-16

APW5119-P-17

APW5119-P-18

Owner’s Manual

DESCRIPTION

Overflow valve

Nut M5

Adjusting pressure nut adjusting pressure spring adjusting pressure gasket valve cover

O ring 14*1.8

O ring 12.4*1.8

valve rod assy.

open loop 1

O ring 6.07*1.8

Open loop 2

O ring 8.6*1.8

Upper cover

O ring 9.5*1.8

steel ball 7 valve seat pin seal screw inner hexagonal screw M5*30

Valve body

O ring 4*1.5

O ring 8*2 steel ball 5 injection spring drain hose

O ring 4.5*1.8

locating bolt

O ring 15*2 check valve check valve spring check valve gasket check valve seat

O ring 12*2

O ring 5*2 non- returnedvalve rod

22

65

66

67

68

69

70

71

72

54

55

56

57

58

48

49

50

51

52

53

59

60

61

62

63

64

41

42

43

44

45

46

47

NO.

37

38

39

40

APA Parts No.

APW5119-P-37

APW5119-P-38

APW5119-P-39

APW5119-P-40

APW5119-P-41

APW5119-P-42

APW5119-P-43

APW5119-P-44

APW5119-P-45

APW5119-P-46

APW5119-P-47

APW5119-P-48

APW5119-P-49

APW5119-P-50

APW5119-P-51

APW5119-P-52

APW5119-P-53

APW5119-P-54

APW5119-P-55

APW5119-P-56

APW5119-P-57

APW5119-P-58

APW5119-P-59

APW5119-P-60

APW5119-P-61

APW5119-P-62

APW5119-P-63

APW5119-P-64

APW5119-P-65

APW5119-P-66

APW5119-P-67

APW5119-P-68

APW5119-P-69

APW5119-P-70

APW5119-P-71

APW5119-P-72

Owner’s Manual

DESCRIPTION non-returnedvalve spring copper cover venturi tube

O ring 9.3*1.8

O ring 8*2 outlet cover copper outlet water connector inner hexagonal screw M8*50

Inlet water connector thermal relief cap pump cover

O ring 12*2

O ring 15*2 check valve nut

Y seal seal ring leading cover

O ring 14*2.8

O ring 23*2.8

piston oil seal pump seat

O ring 75*2.8

piston spring piston piston spring seat bearing (Nether) cam beaing (upper) housing nut

O ring 15.4*1.8

Alu oil side window

O ring 9.3*1.8

diving box seal spring lock ring

23