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Carlisle Compact Conventional Gravity Owner's Manual
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Carlisle Compact Conventional Gravity is a compact and lightweight spray gun designed for professional use. It features a gravity-fed design, which provides consistent material flow and reduces the risk of spitting and dripping. The spray gun is equipped with a variety of nozzles and air caps, allowing you to adjust the spray pattern and flow rate to suit your specific needs. It also has a built-in air control valve, which enables you to fine-tune the air pressure for optimal performance.
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SERVICE MANUAL
EN
COMPACT-CONVENTIONAL
GRAVITY FEED SPRAYGUN
IMPORTANT! DO NOT DESTROY
It is the Customer's responsibility to have all operators and service personnel read and understand this manual.
Contact your local DeVilbiss representative for additional copies of this manual.
READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.
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EN
IMPORTANT: Read and follow all instructions and SAFETY PRECAUTIONS before using this equipment.
DESCRIPTION
The Compact Gravity feed Spraygun Kit complies to ATEX regulations 94/9/EC, protection level; II 2 G X, Suitable for use
in Zones 1 and 2.
IMPORTANT: These Sprayguns are suitable for use with solvent and waterbased materials. If there is any doubt regarding the suitability of a specific material contact your local Distributor or Binks direct.
EC DECLARATION OF CONFORMITY
We: Finishing Brands UK Ltd., Ringwood
Rd, Bournemouth, Dorset, BH11 9LH, UK, as the manufacturer of the Spraygun
model Compact, declare, under our sole responsibility, that the equipment to which this document relates is in conformity with the following standards or other normative documents:
BS EN 292-1 PARTS 1 & 2: 1991, BS EN
1953: 1999; and thereby conform to the protection requirements of Council
Directive 98/37/EC relating to Machinery
Safety Directive, and; EN 13463-1:2001, council Directive 94/9/EC relating to
Equipment and Protective Systems intended for use in Potentially Explosive
Atmospheres protection level II 2 G X.
B. Holt, General Manager
30th June 2003
Finishing Brands UK Ltd. reserve the right to modify equipment specification without prior notice.
CA PROP
65
PROP 65 WARNING
WARNING: This product contains chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO
PROVIDE THIS INFORMATION TO THE OPERATOR
OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING
BINKS AND DEVILBISS EQUIPMENT,
SEE THE GENERAL EQUIPMENT SAFETY BOOKLET
(77-5300).
www.carlisleft.com
SAFETY WARNINGS
FIRE AND EXPLOSION
Solvents and coating materials can be highly flammable or combustible when sprayed. ALWAYS refer to the coating material suppliers instructions and COSHH sheets before using this equipment.
Users must comply with all local and national codes of practice and insurance company requirements governing ventilation, fire precautions, operation and house-keeping of working areas.
This equipment, as supplied, is NOT suitable for use with Halogenated
Hydrocarbons.
Static Electricity can be generated by fluid and/or air passing through hoses, by the spraying process and by cleaning non- conductive parts with cloths. To prevent ignition sources from static discharges, earth continuity must be maintained to the spraygun and other metallic equipment used. It is essential to use conductive air and/or fluid hoses.
PERSONAL PROTECTIVE EQUIPMENT
Toxic vapors – When sprayed, certain materials may be poisonous, create irritation or be otherwise harmful to health. Always read all labels and safety data sheets for the material before spraying and follow any recommendations. If In Doubt, Contact Your Material
Supplier.
The use of respiratory protective equipment is recommended at all times. The type of equipment must be compatible with the material being sprayed.
Always wear eye protection when spraying or cleaning the spraygun
Gloves must be worn when spraying or cleaning the equipment.
Training – Personnel should be given adequate training in the safe use of spraying equipment.
MISUSE
Never aim a spraygun at any part of the body.
Never exceed the max. recommended safe working pressure for the equipment.
The fitting of non-recommended or non-original spares may create hazards.
Before cleaning or maintenance, all pressure must be isolated and relieved from the equipment.
The product should be cleaned using a gun washing machine.
However, this equipment should not be left inside gun washing machines for prolonged periods of time.
NOISE LEVELS
The A-weighted sound level of sprayguns may exceed 85 dB (A) depending on the set-up being used. Details of actual noise levels are available on request. It is recommended that ear protection is worn at all times when spraying.
OPERATING
Spray Equipment using high pressures may be subject to recoil forces.
Under certain circumstances, such forces could result in repetitive strain injury to the operator.
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EN
Patent No. 2372465 (GB)
GFC-502
1 Liter
(SB-4-043)
GFC-501
20 oz.
(SB-4-261)
22
MODEL PART NUMBER
Example: COM-G430-14-02
Aircap
Fluid nozzle size
(14 = 1.4 mm)
00 = No cup
02 = Gravity cup
05 = Gravity cup, 20 oz. Acetal
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PARTS LIST
Ref.
No. Description
1 Air Cap/Retaining ring COM-430
2 Fluid Nozzle
+3 Separator
+4 Packing Assembly
5 Spreader Valve
6 Stud and Screw
7 Needle Adjusting Screw
+8 Spring (Needle)
9 Needle
10 Airvalve housing & seal
•11 Spindle
12 Trigger, Stud and Screw
13 Connector
14 Plug
17 Retaining Ring and Seals
+18 Clip, Seal and Pin Kit
21 Cup Gasket (Pack of 5)
22 Cup Assembly
•23 Air Valve assembly Tool
24 Wrench
Spraygun Service Kit
(parts included marked + )
16 Air Valve Service Kit
(includes 1 each parts marked • )
*T-20 six point star wrench required.
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Part Number Qty. Options
SP-100-430-K
SP-200S-**-K
SP-626-K5
GTI-445-K2
SP-403-K
SP-614-K
SP-622-K5
SP-300S-**-K
SP-612-K
SP-617-CR-K
SP-611-K
JGA-132
SPK-102-K
GTI-428-K5
KGP-13-K5
SPN-7
SPN-5
1
1
5
2
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
14, 18, 22 e.g ** =14 =1.4 mm
14, 18, 22 e.g ** =14 =1.4 mm
SPK-402-K 1
SPK-101-K 1 www.carlisleft.com
EN
SPECIFICATION
Air supply connection:
Universal 1/4" BSP and NPS
Maximum static Air inlet pressure:
P
1
= 12 bar (175 psi)
Nominal gun Air inlet pressure with gun triggered:
3 bar (44 psi)
Maximum Service temperature: 40°C
Gun Weight: 412 g
MATERIALS OF CONSTRUCTION
Gun body: Anodized Aluminum
Nozzle: Stainless Steel
Needle: Stainless Steel
Fluid Inlet / Fluid Passages:
Anodized Aluminum
Trigger: Nickel Plated Steel
AIR CAP SPECIFICATIONS
SP-100-430-K
12.0 CFM @ 44 psi inlet
Fan Pattern Max: 8"
INSTALLATION
Important: To ensure that this equipment reaches you in first class condition, protective coatings have been used. Flush the equipment through with a suitable solvent before use.
1. Attach air hose to connector (13).
Recommended minimum hose size
5/16" bore. The hose must be conductive and electrical bond from the spraygun to earth should be checked with an ohmeter. A resistance of less than 10 recommended.
6 Ohms is
Air supply should be filtered and regulated.
Attach Cup assembly (22) by screwing into the Fluid Inlet of the spraygun. Tighten with a wrench.
OPERATION
Mix coating material to manufacturers instructions.
2. Fill the cup with the required amount of material. Fill to no more than
25mm (1") from the top of the cup.
DO NOT OVERFILL.
3. Attach Cup Lid.
Turn needle adjusting screw (7) clockwise to prevent movement.
Turn spreader valve (5) counterclockwise to fully open.
6. Adjust inlet air pressure (For recommended figures see Specifications) at the gun inlet with the gun triggered. (pressure gauge attachment shown under Accessories is recommended for this).
7. Turn needle adjusting screw counter clockwise until first thread shows.
8. Test spray. If the finish is too dry reduce airflow by reducing air inlet pressure or by the optional Airflow
Valve (14). Screw the Adjusting Knob
(14) in to reduce pressure.
9. If finish is too wet reduce fluid flow by turning needle screw (7) clockwise. If atomization is too coarse, increase inlet air pressure. If too fine reduce inlet pressure.
10. The pattern size can be reduced by turning adjusting valve (5) clockwise.
11. Hold gun perpendicular to surface being sprayed. Arcing or tilting may result in uneven coating.
12. The recommended spray distance is
150-200 mm (6"-8").
Spray edges first. Overlap each stroke a minimum of 50%. Move gun at a constant speed.
Always turn off air supply and relieve pressure when gun is not in use.
PREVENTATIVE MAINTENANCE
1. Turn off air and relieve pressure in the supply lines, or if using QD system, disconnect from airline.
Remove Cup Lid (20) and empty coating material into a suitable container. Clean the gun and cup, preferably in a gun wash machine.
Clean the cup.
3. Check the breather hole in the Lid and the Drip Check Lid is not blocked.
4. Remove air cap (1) and clean. If any of the holes in the cap are blocked with coating material use a toothpick to clean. Never use metal wire which could damage the cap and produce distorted spray patterns
5. Ensure the tip of the nozzle (2) is clean and free from damage. Build up of dried paint can distort the spray pattern.
6. Lubrication – stud/screw (6), needle packing (4) and air valve (11) should be oiled each day.
REPLACEMENT OF PARTS
Nozzle (2) and Needle (9) – Remove parts in the following order: 7, 8, 9, 1 and 2.
Replace any worn or damaged parts and re-assemble in reverse order.
Recommended tightening torque for nozzle (2) 9.5-12 Nm (80-100 lbf in).
Packing – Remove parts 7, 8, 9. Unscrew cartridge (4). Fit new cartridge finger tight. Re-assemble parts 9, 8, and 7 and tighten cartridge (4) with spanner sufficient to seal but to allow free movement of needle. Lubricate with gun oil.
Air Valve Seal Kit (16) – (Refer to photos
1 to 28 and fig 2)
Spreader valve (5) – Caution: always ensure that the valve is in the fully open position by turning screw fully counterclockwise before fitting to body.
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1. Remove Adjusting Knob (7),
Spring (8), and Needle (9).
2. Loosen Housing (10).
Remove Housing (10) and
Airvalve Spring.
EN
4. Remove Valve (11).
Using Service Tool SPN-7, engage groove behind the
Valve Seat.
6. Remove Valve Seat.
7. Push out the Front Airvalve
Seal with a finger.
8. Turn the Gun upside down and let the Seal fall out.
9. Fit New Front Seal to Service
Tool.
10. Fit new Seal to gunbody and press firmly to ensure Seal is engaged.
SB-2-546-R2 (7/2019)
11. Fit New Valve Seat to Service
Tool. Groove must face outwards.
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EN
12. Fit Valve Seat to Gunbody.
13. Remove Rear Airvalve Seal from housing (10) with a hooked instrument.
14. Fit new Seal to Service Tool.
15. Fit Seal to Housing (10).
16. Replace Valve (11).
Replace Valve Spring and screw in Housing (10).
18. Tighten Housing.
19. Fit Needle (9).
20. Fit Spring (8) and Knob (7).
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Adjust Needle Packing (4) with Spanner sufficient to seal but to allow free movement of needle. Lubricate with gun oil.
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TROUBLESHOOTING
CONDITION
Heavy top or bottom pattern
Heavy right or left side pattern
Heavy center pattern
Split spray pattern
Jerky or fluttering spray
Unable to get round spray
Will not spray
Paint bubbles in cup
Fluid leaking or dripping from cup lid
Starved spray pattern
Excessive overspray
Excessive fog
Dry spray
Fluid leaking from packing nut
Fluid leaking or dripping from front of gun
EN
CAUSE CORRECTION
Horn holes plugged.
Obstruction on top or bottom of fluid tip.
Cap and/or tip seat dirty.
Left or right side horn holes plugged.
Dirt on left or right side of fluid tip.
Remedies for the top-heavy, bottom-heavy, right-heavy, and left-heavy patterns:
1. Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray pattern. Then, rotate the cap one-half turn and spray another pattern. If the defect is inverted, obstruction is on the air cap. Clean the air cap as previously instructed.
2. If the defect is not inverted, it is on the fluid tip. Check for a fine burr on the edge of the fluid tip. Remove with #600 wet or dry sand paper.
3. Check for dried paint just inside the opening; remove by washing with solvent.
Fluid flow too high for atomization air.
Material flow exceeds air cap's capacity.
Spreader adjustment valve set too low.
Atomizing pressure too low.
Material too thick.
Atomization air pressure too high.
Fluid flow too low.
Spreader adjusting valve set too high.
Clean. Ream with non-metallic point.
Clean.
Clean.
Clean. Ream with non-metallic point.
Clean.
Balance air pressure and fluid flow. Increase spray pattern width with spreader adjustment valve.
Thin or lower fluid flow.
Adjust.
Increase pressure.
Thin to proper consistency.
Reduce at transformer or gun.
Increase fluid flow (increases gun handling speed).
Adjust.
*Loose or damaged fluid tip/seat.
Baffle seal installed incorrectly.
Material level too low.
Container tipped too far.
Obstruction in fluid passage.
Dry or loose fluid needle packing nut.
Spreader adjustment screw not seating properly.
Air cap retaining ring loose.
No air pressure at gun.
Tighten or replace.
Install per directions.
Refill.
Hold more upright.
Backflush with solvent.
Lubricate or tighten.
Clean or replace.
Tighten.
Check air supply and air lines, blow out gun air passages.
Open fluid needle adjusting screw.
Thin material and/or change to larger tip size.
Fluid needle adjusting screw not open enough.
Fluid too heavy for gravity feed.
Fluid tip not tight.
Cup lid loose.
Dirty threads on cup or lid.
Cracked cup or lid.
Inadequate material flow.
Low atomization air pressure.
Too much atomization air pressure.
Gun too far from work surface.
Improper stroking (arcing, gun motion too fast).
Too much or too fast-drying thinner.
Too much atomization air pressure.
Air pressure too high.
Gun tip too far from work surface.
Gun motion too fast.
Gun out of adjustment.
Packing nut loose.
Packing worn or dry.
Packing nut too tight.
Dry packing.
Fluid tip or needle worn or damaged.
Foreign matter in tip.
Fluid needle spring broken.
Wrong size needle or tip.
Tighten tip to 12-15 ft-lbs.
Push in or tighten lid.
Clean.
Replace cup and lid.
Back fluid adjusting screw out to first thread, or change to larger tip size.
Increase air pressure and rebalance gun.
Reduce pressure.
Adjust to proper distance.
Move at moderate pace, parallel to work surface.
Remix properly.
Reduce pressure.
Reduce air pressure.
Adjust to proper distance.
Slow down.
Adjust.
Tighten, do not bind needle.
Replace or lubricate.
Adjust.
Lubricate.
Replace tip and needle.
Clean.
Replace.
Replace.
*Most common problem.
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EN
TROUBLESHOOTING (continued)
CONDITION
Fluid dripping or leaking from bottom of cup
Runs and sags
Thin, sandy coarse finish drying before it flows out
Thick, dimpled finish "orange peel"
CAUSE
Cup loose on gun.
Cup gasket worn or missing below cup.
Cup threads dirty.
Too much material flow.
Material too thin.
Gun tilted on an angle, or gun motion too slow.
Gun too far from surface.
Too much air pressure.
Improper thinner being used.
Gun too close to surface.
Air pressure too low.
Improper thinner being used.
Material not properly mixed.
Surface rough, oily, dirty.
CORRECTION
Tighten.
Replace cup gasket.
Clean.
Adjust gun or reduce fluid flow.
Mix properly or apply light coats.
Hold gun at right angle to work and adapt to proper gun technique.
Check distance. Normally approx. 8".
Reduce air pressure and check spray pattern.
Follow paint manufacturer's mixing instrs.
Check distance. Normally approx. 8".
Too much material coarsely atomized.
Increase air pressure or reduce fluid flow.
Follow paint manufacturer's mixing instrs.
Properly clean and prepare.
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EN
ACCESSORIES
GFC-501 (Acetal) 20 Oz. Cup
GFC-502 (Aluminum) 1-Liter Cup
Gravity Feed Cups
These gravity feed cups are designed to be used with EXL, FLG, GFG,
GFHV, GTI or Compact gravity feed spray guns.
Spray Gun Lube
SSL-10-K12 (2 oz. bottle)
Compatible with all paint materials; contains no silicone or petroleum distillates to contaminate paint.
SDS Sheet available upon request.
MPV-60-K3
Air Inlet Swivel
(Pack of 3)
Fits Compact gun only.
Compatible with DeVilbiss high flow quick disconnects.
SP-402-K
Air Adjusting Valve
Installs into gun to enable user to control and reduce air usage at the gun.
Replaces SP-637 plug.
KGP-5-K5
Paint Filter Kit (Gravity)
Gravity cup strainers,
50 mesh, package of 5.
HAV-500 OR
HAV-501
Adjusting Valve
(HAV-501 SHOWN)
Cleaning Brushes
42884-214-K5 (3/8")
42884-215-K10 (5/8")
HAF-507
Whirlwind™
In-Line Air Filter
29-3100-K6 Scrubs ®
Hand Cleaner Towels
HAV-500 does not have pressure gauge.
Use to control air usage at gun.
These brushes are helpful in cleaning threads and recesses of gun body.
Removes water, oil, and debris from the air line.
Scrubs ® are a pre- moistened hand cleaner towel for painters, body men and mechanics that go where you go and no water is needed.
Industrial Quick Connects for HVLP Guns (Air)
HC-4419
1/4" NPS(F)
HC-4719
1/4" NPT(M)
HC-4720
1/4" NPT(F)
HC-1166
1/4" NPT(M)
SPN-5 Wrench
Contains all necessary tip, hose and nut sizes used on or with gun.
DeKups Cup System & Adapter
DPC-607 Reusable Cup 9 oz – Kit of 2
DPC-606 Reusable Cup 24oz – Kit of 2
DPC-608 Reusable Cup 34 oz – Kit of 2
DPC-602 Disposable Cup 9 oz – Kit of 32
DPC-601 Disposable Cup 24 oz – Kit of 32
DPC-600 Disposable Cup 34 oz – Kit of 32
DPC-43 Adapter
CUP SYSTEM
OMX-70-K48 Paint Cup Liner Kit
Allows quick & easy clean-up.
Consists of : 1 - Piercing Tool,
48 - Disposable Liners, 48 - Drain Bushings
ADAPTER
Paint Spray Respirators
40-141 (Sm) 40-128 (Med) 40-143 (Lg)
NIOSH-Certified for respiratory protection in atmospheres not immediately dangerous to life.
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EN
WARRANTY POLICY
This product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.
The use of any parts or accessories, from a source other than Carlisle Fluid Technologies, will void all warranties. Failure to reasonably follow any maintenance guidance provided may invalidate any warranty.
For specific warranty information please contact Carlisle Fluid Technologies.
Carlisle Fluid Technologies is a global leader in innovative finishing technologies.
Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.
DeVilbiss
®
, Ransburg
®
, ms
®
, BGK
®
, and Binks
®
are registered trademarks of Carlisle Fluid Technologies, Inc.
©2019 Carlisle Fluid Technologies, Inc.
All rights reserved.
For technical assistance or to locate an authorized distributor, contact one of our international sales and customer support locations.
Region
Americas
Europe, Africa,
Middle East, India
China
Japan
Australia
Industrial/Automotive Automotive Refinishing
Tel: 1-800-992-4657
Fax: 1-888-246-5732
Tel: 1-800-445-3988
Fax: 1-800-445-6643
Tel: +44 (0)1202 571 111
Fax: +44 (0)1202 573 488
Tel: +8621-3373 0108
Fax: +8621-3373 0308
Tel: +81 45 785 6421
Fax: +81 45 785 6517
Tel: +61 (0) 2 8525 7555
Fax: +61 (0) 2 8525 7575
For the latest information about our products, visit www.carlisleft.com
www.carlisleft.com
10 / 10 SB-2-546-R2 (7/2019)
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