RC Systems 10-0517, 10-0519 Operation Manual

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RC Systems 10-0517, 10-0519 Operation Manual | Manualzz
SensePoint
Operations Manual
8621 Hwy 6
Hitchcock, TX 77563
409-986-9800
www.rcsystemsco.com
UM-1096
Revision A
Table of Contents
Table of Figures........................................................................................................................................ I
Chapter 1
Safety Information ........................................................................................................... 1
1.1
Safety Information – Read Before Installation and Applying Power ......................................................... 1
1.2
Contacting RC Systems Inc. .................................................................................................................... 1
Chapter 2
General Description ......................................................................................................... 2
Chapter 3
Installation Instructions ................................................................................................... 3
3.1
Selecting a Location ............................................................................................................................... 3
3.2
Mounting the Enclosure ......................................................................................................................... 4
3.3
Power and Analog Outputs Wiring ......................................................................................................... 6
3.3.1
110-230VAC @15W Power Wiring .................................................................................... 6
3.3.2
4-20mA Output Wiring ..................................................................................................... 6
3.4
Option Board Wiring .............................................................................................................................. 7
3.4.1
SensePoint RS 485 Option Board ...................................................................................... 7
3.4.2
SensePoint Relay Option................................................................................................... 8
3.5
Remote Sensor Installation..................................................................................................................... 9
3.5.1
SensePoint Remote Sensor ............................................................................................... 9
3.6
Sensor Installation and Replacement.................................................................................................... 10
3.7
Smart Sensors ...................................................................................................................................... 10
Chapter 4
General Operating Instructions...................................................................................... 11
4.1
Introduction ......................................................................................................................................... 11
4.2
General Setup for the SensePoint ......................................................................................................... 11
4.3
Normal Operation ................................................................................................................................ 12
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4.4
Fault Condition .................................................................................................................................... 12
4.5
Alarm Conditions ................................................................................................................................. 13
4.5.1
SensePoint ..................................................................................................................... 13
Chapter 5
Calibration Procedure .................................................................................................... 14
5.1
Preparation ......................................................................................................................................... 14
5.2
Routine Calibration Procedure.............................................................................................................. 17
5.3
Bump Test Procedure ........................................................................................................................... 18
Chapter 6
Maintenance Procedure ................................................................................................ 19
6.1
Regular Maintenance........................................................................................................................... 19
6.2
Sensor Replacement............................................................................................................................. 19
Appendix 1
Gas Detector Specifications ........................................................................................... 20
Appendix 2
Sensor Specifications ..................................................................................................... 22
Appendix 3
Modbus Table and Operations....................................................................................... 24
System Registers .............................................................................................................................................. 25
Relay Registers ................................................................................................................................................. 27
Sensor Registers ............................................................................................................................................... 29
Channel Registers ............................................................................................................................................. 30
Appendix 4
Menu Navigation ........................................................................................................... 33
Output Settings..................................................................................................................................... 34
Appendix 5
Ordering Information..................................................................................................... 40
Appendix 7
Frequently Asked Questions .......................................................................................... 41
Appendix 8
Channel States ............................................................................................................... 43
Appendix 9
Drawings ........................................................................................................................ 44
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Drawings.......................................................................................................................................................... 44
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Table of Figures
Figure 1 SensePoint Mounting Dimensions .............................................................................................. 4
Figure 2 Remote Sensor Enclosure Mounting Dimensions........................................................................ 5
Figure 3 SensePoint Wiring ...................................................................................................................... 6
Figure 4 SensePoint Modbus Option Wiring ............................................................................................. 7
Figure 5 SensePoint Relay Option Wiring ................................................................................................. 8
Figure 6 Remote Sensor Option ............................................................................................................... 9
Figure 7 Stainless Steel Sensor Head ...................................................................................................... 10
Figure 8 SensePoint Data Display Screens .............................................................................................. 12
Figure 9 SensePoint Fault Screen ........................................................................................................... 12
Figure 10 SensePoint and SenSmart Alarm Screens................................................................................ 13
Figure 11 Calibration Diagram ............................................................................................................... 15
Figure 12 Calibration Menu Flowchart ................................................................................................... 17
Figure 13 Mounting Dimensions ............................................................................................................ 44
Figure 14 10-0517 CPU Board ................................................................................................................ 45
Figure 15 10-0533 I/O Board.................................................................................................................. 45
Figure 16 10-0532 Modbus/Relay Board ................................................................................................ 46
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Chapter 1
Safety Information
1.1 Safety Information – Read Before Installation and Applying Power
The following symbols are used in this manual to alert the user of important instrument operating
issues:
This symbol is intended to alert the user to the presence of important operating and
maintenance (servicing) instructions.
!
This symbol is intended to alert the user to the presence of dangerous voltage within the
instrument enclosure that may be sufficient magnitude to constitute a risk of electric
shock.
WARNINGS:
•
WARNING- EXPLOSION HAZARD - DO NOT REPLACE FUSE UNLESS POWER HAS BEEN SWITCHED
OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
•
WARNING- EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN
SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.
•
Use a properly rated CERTIFIED AC power (mains) cable installed as per local or national codes
•
A certified AC power (mains) disconnect or circuit breaker should be mounted near the
controller and installed following applicable local and national codes. If a switch is used instead
of a circuit breaker, a properly rate CERTIFIED fuse or current limiter is required to be installed
as per local or national codes. Markings for positions of the switch or breaker should state (I)
for on and (O) for off.
•
Clean only with a damp cloth without solvents.
•
Equipment not used as prescribed within this manual may impair overall safety.
1.2 Contacting RC Systems Inc.
To contact RC Systems Inc., call, fax, email or write:
409–986-9800 FAX 409-986-9880 Email: [email protected]
8621 Hwy. 6 Hitchcock, TX 77563
Or visit us on the Web at www.rcsystemsco.com
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Chapter 2
General Description
The SensePoint gas detector is a 120-240VAC, or
10-30VDC, powered gas detector for toxic,
oxygen, combustible, VOC and CO2 detection,
with a color backlit LCD display, 4-20mA output,
Modbus communications and relays.
All models use RC Systems latest Generation II
Smart Sensor technology, providing smarter gas
detection with simplified solutions.
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Chapter 3
Installation Instructions
3.1 Selecting a Location
Factors such as air movement, gas density in relation to air,
emission sources and environmental variables affect correct
sensor location.
Air movement by fans, prevailing winds and convection should
be carefully evaluated to determine if a leak is more likely to
raise gas levels in certain areas within the facility.
Vapor density of a gas determines if it will rise or fall in air when
there are no significant currents. Lighter than air gases should
have the detector mounted 12 to 18 inches (30 to 45 cm) above
the potential gas leak, and heavier than air gases should be this
distance below the potential gas leak.
The Universal Series of gas detectors are designed for
rugged service in the field. However, sensors should
always be protected from environmental damage from
water, snow, shock, vibration and dirt.
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3.2 Mounting the Enclosure
Install the detector to a wall or bracket using the predrilled mounting flanges shown in
Figure 1. If remote sensor option is included see Figure 2 for mounting dimensions of the
sensor housing.
After you have determined the appropriate location for your gas detector, it is important to securely
mount the gas detector using the predrilled mounting flanges on the enclosure (Figure1). Dimensions
for the mounting holes can be found for both the aluminum and poly enclosures in Figure 2.
Figure 1 SensePoint Mounting Dimensions
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Figure 2 Remote Sensor Enclosure Mounting Dimensions
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3.3 Power and Analog Outputs Wiring
WARNING: Qualified personnel should perform the installation according to applicable
electrical codes, regulations and safety standards. Ensure correct cabling and sealing
fitting practices are implemented. Do not aim the sensor pointing upward.
Modular design simplifies the installation of the SensePoints. A top display assembly is mounted with
captive thumbscrews and is easily removed to access field-wiring terminals. Option boards mount to the
back of the display assembly, and power, input and output wires mount to the power supply board.
3.3.1
110-230VAC @15W Power Wiring
The SensePoint is powered by a 110-230VAC @ 15Watt power supply. Which has a full range AC Input
along with short circuit, overload, over voltage and over temperature protections. The SensePoint can
be ordered with the optional 2.3M AC power cord for ease of wiring and installation.
3.3.2
4-20mA Output Wiring
The SensePoint has a dedicated 4-20mA output terminal. Connect the 4-20mA signal wire to terminal
TB2.5 on the I/O Board for analog output.
TB 2
TB2. -10 to 30VDC
Positive (+)
TB2. -10 to 30VDC
Positive (+)
TB2. -
Figure 3 SensePoint Wiring
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3.4 Option Board Wiring
3.4.1
SensePoint RS 485 Option Board
The RS 485 Option (Figure 4) adds a single Modbus master port and a single Modbus slave port.
For the Modbus master port, connect your Modbus communication wires to terminals TB1.A and TB1.B,
and connect your shield wire to TB1.SHLD.
For the Modbus slave port, connect your Modbus communication wires to terminals TB2.A and TB2.B,
and connect your shield wire to TB2.SHLD. Note that there are two sets of terminals labeled TB2.A and
TB2. B. This allows you to connect multiple SensePoint gas detectors in series. Each SensePoint
represents an RS-485 slave and must have a unique Remote ID address (slave address). It is also
important to note that wiring should be daisy chained as opposed to a star pattern for reliable
operation. RC Systems recommends using shielded twisted pair cable such as Belden 3106A.
TB1 – RS485 Modbus Master Port
A
B
S
TB1
TB2 – RS485 Modbus Slave Port
TB2
A
B
S
A
B
Figure 4 SensePoint Modbus Option Wiring
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3.4.2
SensePoint Relay Option
The SensePoint Relay option (Figure 5) includes three programmable relays and a single programmable
RS 485 Modbus master or slave port. The relay labeled “FAILSAFE” is set up as a failsafe Fault relay by
default but can be configured as a programmable relay in the Relay Settings menu. It is possible to use
only the relays, only Modbus or both.
The relay terminals are labeled NO (Normally Open), NC (Normally Closed) or C (Common, or pole).
These designators correspond to the shelf, or de-energized, state of the relays. When a relay is in
Failsafe mode, it is energized when the alarm condition is not met, and therefore its action is reverse of
the designators.
For the RS-485 Modbus master/slave port, connect your Modbus communication wires to terminals
TB1.A and TB1.B, and connect your shield wire to TB1.SHLD.
ABS
TB1
TB2
RLY 2
TB2 – Relay Terminals
RLY 1
TB1 – RS485 Modbus Master/
Slave Port
FLT
Figure 5 SensePoint Relay Option Wiring
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3.5 Remote Sensor Installation
3.5.1
SensePoint Remote Sensor
Use of the Remote Sensor Option Board requires the SensePoint to be equipped with a RS 485 Option or
Relay Option Board. The Remote Sensor Option Board communicates to the SensePoint by utilizing one
of the RS-485 communication ports located on the option board.
Connect 24VDC and ground wires to the 24V and GND terminals on TB1 or TB2 of the Remote Sensor
Option Board to supply the necessary 24V. Connect the A and B terminals of TB1 or TB2 of the Remote
Sensor Option Board to the A and B Master Port terminals of the Relay/RS-485 Option Board.
Figure 6 Remote Sensor Option
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3.6 Sensor Installation and Replacement
The SensePoint utilizes RC Systems’ Gen II Smart Sensors. These sensors come factory installed and
provide our highest level of performance with increased accuracy and signal to noise ratio. The 8conductor Smart Sensor interface connector attaches to the J1 connector on the base board, and the
detector detects the type of sensor automatically. This makes it easier than ever to switch from any of
our electrochemical Smart Sensors to any of our bridge (infrared, catalytic bead and PID) Smart Sensors
without having to reconfigure wiring.
3.7 Smart Sensors
WARNING: Prior to performing sensor replacement ensure the area has been declassified.
To install a new sensor, simply remove the sensor head cap, remove the old sensor assembly and align
the alignment arrows on the new sensor assembly with the sensor head body and press the sensor
assembly toward the sensor head body until it has fully seated in the connector. The sensor board
should be flush with the edge of the sensor head body when fully seated. Reinstall the sensor head cap
and follow the on-screen prompts to upload the sensor settings into the gas detector.
!
Important: Sensor assembly must be fully inserted into the sensor head body when
tightening the sensor head cap. Failure to do so could result in damage to the sensor and/or
the sensor head body.
Figure 7 Stainless Steel Sensor Head
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Chapter 4
General Operating Instructions
4.1 Introduction
Swiping a magnetic wand past the Edit key, from any of the Data Display screens, displays the Main
Menu. The Up and Down keys maneuver the selection bar up and down and Edit selects the highlighted
item to enter the sub-menus. All items with a sub-menu are indicated by a right facing arrow at the end
of the line. To edit menu item values, swipe the Edit key, and use the Up and Down keys to edit the
value. Once the desired value is entered, swipe the Edit key again to save the value. Swipe the Next key
to reverse out of a sub-menu.
Important: Some values require a Technician Sequence to be entered to change their
!
values. This is to prevent the operator from inadvertently changing the values. When
prompted to “Enter technician sequence:” simply swipe the Up key four times to unlock the
value for editing.
4.2 General Setup for the SensePoint
After ensuring proper installation perform the following steps:
1. Apply power to the gas detector
2. Verify the detector has begun startup.
Note: Once the detector is on the data screen, you may notice high or low values out of the full-scale
range. These values should quickly return to the zero-gas value if no gas is present. No false alarms
should be indicated at this time as the zero-gas value will be transmitted by the detector during the
user-defined warmup delay period (up to 5 minutes).
3. Using the magnetic interface, navigate the menus to ensure:
a) Alarm levels for Alarm 1, 2 and 3 are set to the desired value
Note: SensePoint gas detectors have standard relays, which should also be set up at this time. When no
relays are installed, alarms are indicated only by the display color.
b) Time and date are set correctly
c) Engineering units are set to the desired value
d) Calibration span gas value is set to the value of the calibration gas that will be used to
perform initial calibration
e) Calibration marker is set to the desired value (this is the value the output will be held at
during calibration and the calibration purge delay)
4. After sensor has stabilized, perform routine sensor calibration in accordance with Chapter 5.
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4.3 Normal Operation
During normal operation the sensor data is displayed on one of three data display screens as shown
below. To cycle through the data display screens, use a magnet and swipe the Next key until the desired
screen is reached.
Figure 8 SensePoint Data Display Screens
4.4 Fault Condition
The Fault alarm is used to indicate a condition when there is a failure from the sensor or an out of range
state has been reached. It is recommended to set the fault alarm level to -10% of the span value. For
example, if an H2S sensor is installed with a span value of 100, the fault should be set at -10, or if an
oxygen sensor is installed with a span value of 25, the fault setting should be -2.5.
If relays are installed, the Fault relay is always Failsafe. This is necessary for the relay to de-energize in
the event there is a loss of power, so that a Fault will be indicated.
If relays are not installed, a Fault condition will only be indicated by the display color changing to red
and/or the red Fault LED flashing.
Figure 9 SensePoint Fault Screen
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4.5 Alarm Conditions
4.5.1
SensePoint
The SensePoint allows the user to select the color associated with a certain alarm level. Options include
yellow, orange, red, blue and purple. Alarm 1 is always set to yellow, and the Fault alarm is always set to
Red.
Figure 10 SensePoint and SenSmart Alarm Screens
When an alarm level is reached, the display will change to the user defined color and the alarm level will
flash on the display. If Latching is turned on, the alarm will stay enabled until the user acknowledges the
alarm by swiping the magnet over the UP/RESET key, even if the alarm condition has cleared.
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Chapter 5
Calibration Procedure
5.1 Preparation
Calibration is the most important function for ensuring correct operation of the SensePoint Series of gas
detectors. The CAL MODE is designed to make calibration quick, easy and error free, and a successful
Zero and Span calibration requires only four keystrokes. The 4-20mA output transmits 3mA during the
calibration, and 4mA during calibration purge to prevent alarms. After 5 minutes of inactivity the gas
detector will exit calibration mode automatically.
 RC Systems recommends performing calibrations
 Immediately prior to placing a gas detector in service
 Any time a new sensor is installed
 Every six months for routine calibrations (more often if sensor is known to have been
exposed to gas for extended periods of time)
 Periodic bump tests are recommended if detector has potentially been exposed to
incompatible gases to ensure correct operation
 Follow these calibration guidelines to ensure proper operation of your RC Systems, Inc. gas
detector:
 Calibration accuracy is only as good as the calibration gas accuracy. RC Systems
recommends calibration gases with National Institute of Standards and Technology (NIST)
traceable accuracy to increase the validity of the calibration.
 Do not use gas cylinders beyond their expiration date.
 Calibrate a new sensor before it is put in use.
 Allow the sensor to stabilize before starting calibration.
 Calibrate on a regular schedule. RC Systems recommends once every 6 months, depending
on use and sensor exposure to poisons and contaminants.
 Calibrate only in a clean atmosphere, free of background gas.
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Figure 11 Calibration Diagram
Prior to beginning your calibration make sure you have the following items:
1. A cylinder of calibration gas with concentration equal to the SPAN GAS VALUE setting (RC
Systems typically recommends choosing a value at 50% of full scale.)
2. A cylinder of Zero Air (unless you are confident there is no target gas potentially present in
the area)
3. A flow regulator, a fixed flow of 0.5LPM is recommended for most applications, but some
instances may require a 1.0LPM fixed flow regulator.
4. A Splash Guard with integral Calibration Adapter or Calibration Adapter
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5. Sufficient length of flexible tubing to connect the regulator to the calibration adaptor
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5.2 Routine Calibration Procedure
Use the following step-by-step procedure to perform Zero and Span calibrations (Figure 13 may be used
for reference to the Menus.):
!
Note: The first three steps must be performed before the timer expires, 15 seconds,
otherwise the SensePoint will exit back to the Data Display Screen.
Cal Conf i r m
Ar e y ou sur e you
want t o ent er
c al i br at i on mode?
Appl y : 0
E. Uni t s
- 25 E. Uni t s
- 25 Raw Val ue
Appl y : 50
E. Uni t s
- 25 E. Uni t s
- 25 Raw Val ue
[ Edi t ] Yes, [ Next ] No
[ Edi t ] = Set Zer o
[ Next ] = Cal Span
[ Edi t ] = Set Zer o
[ Next ] = Cal Span
Figure 12 Calibration Menu Flowchart
1. Enter Calibration mode from any of the Data Display Screens by swiping the Down/Cal key.
2. Swipe the Edit key to enter Cal Mode.
3. Apply a clean Zero Gas, using the Calibration Cup or be sure there is no background target
gas in the monitored area. After the reading is stable, swipe the Edit key to set the Zero
Calibration. To skip the Zero calibration, and go to the Span calibration, swipe the Next key.
Once a message that the Zero calibration was completed successfully has been displayed,
proceed to the next step.
4. Apply the correct, as indicated, span gas. After the reading is stable, swipe the Edit key to
set the Span Calibration. To skip the Span Calibration, swipe the Next key. When a message
that the Span Calibration was completed successfully is displayed, the gas detector will exit
back to the Data Display Screen.
5. Remove the calibration gas. Once the Cal Purge Delay has expired, normal alarm and relay
functionality will be restored.
Calibration history records are logged and may be viewed in the Sensor Information.
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5.3 Bump Test Procedure
!
Note: A bump test, when performed correctly, is meant to check both sensor and
alarm functionality. This results in expected alarms, and proper precautions should be
taken.
Also known as a functionality test, a bump test is not meant to test the accuracy of the detector, and no
calibration settings are changed during the test.
To perform a bump test, briefly expose the sensor to a gas of known concentration (above the Low
Alarm set point), and check to ensure the display reading increases to a value within tolerance of the
concentration applied and check for alarm actuation. If the sensor does not perform as expected, RC
Systems recommends performing a routine calibration and/or replacing the sensor. If the alarm does
not perform as expected check the detector’s alarm settings.
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Chapter 6
Maintenance Procedure
6.1 Regular Maintenance
RC Systems recommends performing calibrations at regular intervals to ensure proper functionality of
the SensePoint. During routine calibration, RC Systems recommends a visual inspection of sensor head,
enclosure and conduit entries to check for cleanliness and physical integrity. Cleaning the detector is
recommended when necessary but be aware that some cleaning compounds may be detected by an
operational detector depending on the sensor type. So, proper precautions should be taken.
RC Systems recommends calibrations:
 Immediately prior to placing a gas detector in service
 Any time a new sensor is installed
 Every six months for routine calibrations (more often if sensor is known to have been
exposed to gas for extended periods of time)
 Periodic bump tests are recommended if detector has potentially been exposed to
incompatible gases to ensure correct operation
6.2 Sensor Replacement
When a sensor has reached its end of life, it is necessary to replace the sensor. For sensor replacement
instructions, refer to Chapter 3.7.
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Appendix 1
Gas Detector Specifications
Power Supply
Input: 11-230 VAC, Output: 24 VDC at 15 watts
Display
128x64 pixel color backlit LCD display
Sensor Input
Electrochemical, Catalytic Bead, Infrared, Photoionization Detector sensor, 4-20mA
3-wire 4-20mA current source. Max loop Resistance 600 ohms @ 24VDC
Output
Three programmable relays
MODBUS RS-485 serial interfaces
Operating range -40°C to +60°C Sensors include sensor heater for low temperature
Environmental
Housing
operation Relative humidity to 95% for IR; to 85% noncondensing when using electrochemical
sensors
NEMA 4x Fiberglass
(Outside) Width 7.31” (186 mm), Height 7.31” (186 mm), Depth 4.96” (126 mm)
Dimensions
(Inside) Width 6” (152 mm), Height 6” (152 mm), Depth 4.10” (104 mm)”
Shipping weight 6.5 pounds (3 kg)
Audible
94 dB at 1 meter
Warranty
Up to 5 years * see standard warranty clause on our website
Figure 14 SensePoint Specifications Table
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Appendix 2
Sensor Specifications
Relateive Gas
Density
TWA
IDLH
Min Span
C2H4O
1.5
200ppm
2000ppm (Ca)
30ppm
1500ppm
C2H2
0.91
--
asphyxiant
--
0-100% LEL
Target gas
Formula
Acetaldehyde
Acetylene
Max Span
Ammonia
NH3
0.6
50ppm
300ppm
25ppm
1000ppm
Ammonia
NH3
0.6
50ppm
300ppm
1250ppm
5000ppm
0.5ppm
Arsine
AsH3
2.69
0.5ppm
3ppm
--
Arsine
AsH3
2.69
0.5ppm
3ppm
--
1ppm
Benzene
C6H6
1ppm
500ppm
3ppm
25ppm
Butane
Carbon Dioxide
Carbon Dioxide
C3H8
CO2
CO2
2.6961
1.55
1.53
2.33
1000ppm (pel)
5000ppm
0.1ppm C
2100ppm
40000ppm
5ppm
----
0-100% LEL
0-100%vol
5%/vol
Carbon Dioxide
CO2
1.53
5000ppm
40000ppm
--
5%/vol
Carbon Dioxide
CO2
1.53
5000ppm
40000ppm
--
1.5%/vol
Carbon Monoxide
CO
0.97
50ppm
1200ppm
40ppm
5000ppm
Chlorine
Cl2
2.47
1ppm C
10ppm
5ppm
20ppm
Chlorine Dioxide
ClO2
2.33
0.1ppm C
5ppm
2ppm
6ppm
Combustible
Hydrocarbons
varies
--
asphyxiant
--
100%LEL
Ethane
C2H6
1.07
--
asphyxiant
--
0-100% LEL
Ethanol
C2H6O
1.6
1000ppm
3300ppm
--
0-100% LEL
Ethylene
C2H4
0.98
200ppm
asphyxiant
--
0-100% LEL
Ethyl Alcohol
C2H6O
1.59
1000ppm
3300ppm
40ppm
3300ppm
Ethylene Oxide
C2H4O
1.49
<0.1ppm (Ca)
800ppm (Ca)
2ppm
100ppm
Flourine
F2
1.31
0.1ppm
25ppm
--
1ppm
Hexane
C6H14
2.97
500ppm
1100ppm
--
0-100% LEL
Hydrazine
N2H4
1.1
C 0.03ppm (Ca)
50ppm (Ca)
--
1ppm
Hydrogen
H2
0.07
--
asphyxiant
250ppm
5000ppm
Hydrogen
H2
0.07
--
asphyxiant
500ppm
10000ppm
Hydrogen
H2
0.07
--
asphyxiant
5000ppm
40000ppm or 100%LEL
100ppm
Hydrogen Chloride
HCl
1.27
5ppm C
50ppm
20ppm
Hydrogen Cyanide
HCN
ST 4.7ppm
50ppm
35ppm
100pm
Hydrogen Flouride
HF
0.94
0.69
3ppm
30ppm
10ppm
10ppm
Hydrogen Sulfide
H2S
1.19
20ppm
100ppm
5ppm
2000ppm
Methane
CH4
0.6
--
asphyxiant
5%/vol (100%LEL)
100%/vol
Methane
CH4
0.6
--
asphyxiant
--
0-100% LEL
Methane
CH4
0.6
--
asphyxiant
--
0-100% LEL
Nitric Oxide
NO
1.04
25ppm (pel)
100ppm
10ppm
250ppm
Nitric Oxide
NO
1.04
25ppm (pel)
100ppm
70ppm
500ppm
Nitrogen Dioxide
NO2
2.62
5ppm C
20ppm
15ppm
20ppm
Nitrogen Dioxide
NO2
2.62
5ppm C
20ppm
25ppm
200ppm
25%/vol
Oxygen
O2
1.1
--
19.50%
--
Ozone
O3
1.66
0.1ppm
10ppm
510ppb
2ppm
Pentane
C5H12
2.487
1000ppm
1500ppm
--
0-100% LEL
10ppm
Phosphine
PH3
1.18
0.3ppm
50ppm
5ppm
Propane
C3H8
1.55
1000ppm (pel)
2100ppm
--
Propane
C3H8
1.55
1000ppm (pel)
2100ppm
--
0-100% LEL
Propane
C3H8
1.55
1000ppm (pel)
2100ppm
--
0-100% LEL
Propylene
C3H6
1.45
--
asphyxiant
--
0-100% LEL
Silane
SiH4
1.11
5ppm
asphyxiant
45ppm
50ppm
Sulfur Dioxide
SO2
2.26
5ppm
100ppm
10ppm
100ppm
Sulfur Dioxide
SO2
2.26
5ppm
100ppm
100ppm
2000ppm
UM-1096
Revision A
22
TYPE
T50
T90
TEMP °F
Relative Humidity (noncondensing)
Application Notes
A1
A2
A3
20%
40%
60%
Millenium sensor
20%
40%
60%
PID
--
<3
-40° to 131°
0 to 99%
IR
<5
<10
-40° to 158°
up to 99%
EC
<20
<60
-4° to 104°
15 to 90%
20%
40%
60%
EC
<30
<90
-4° to 104°
15 to 90%
20%
40%
60%
EC
<20
<60
-4° to 104°
20 to 95%
20%
40%
60%
EC
--
<30
-4° to 104°
10 to 95%
20%
40%
60%
PID
--
<3
-40° to 131°
0 to 99%
20%
40%
60%
IR
IR
IR
-<15
<5
<30
<30
<10
-4° to 122°
-4° to 122°
-40° to 158°
0 to 95%
0 to 95%
up to 99%
Specify span when ordering
Millenium sensor
20%
20%
20%
40%
40%
40%
60%
60%
60%
IR
--
<30
-4° to 122°
0 to 95%
Low power IR in development
20%
40%
60%
IR
--
<30
-4° to 122°
0 to 95%
Low power IR
20%
40%
60%
EC
--
<30
-4° to 122°
15 to 90%
20%
40%
60%
EC
--
<60
-4° to 122°
15 to 90%
20%
40%
60%
EC
--
<60
-4° to 122°
15 to 90%
20%
40%
60%
CB
3
8
-4° to 158°
0 to 100%
20%
40%
60%
IR
<5
<10
-40° to 158°
up to 99%
20%
40%
60%
60%
Available with or without H2S filter
Millenium sensor
IR
<5
<10
-40° to 158°
up to 99%
Millenium sensor
20%
40%
IR
<5
<10
-40° to 158°
up to 99%
Millenium sensor
20%
40%
60%
PID
--
<3
-40° to 131°
0 to 99%
20%
40%
60%
EC
--
<200
-22° to 122°
15 to 90%
20%
40%
60%
EC
<30
<80
14° to 104°
15 to 90%
20%
40%
60%
IR
<5
<10
-40° to 158°
up to 99%
20%
40%
60%
EC
<30
<120
14° to 104°
20 to 95%
20%
40%
60%
EC
--
<80
-22° to 122°
15 to 90%
20%
40%
60%
EC
<40
<70
-4° to 104°
16 to 90%
20%
40%
60%
EC
<40
<60
-4° to 104°
15 to 95%
20%
40%
60%
EC
--
<200
-22° to 122°
15 to 90%
20%
40%
60%
EC
--
<120
-22° to 122°
15 to 90%
20%
40%
60%
EC
--
<90
-4° to 104°
15 to 90%
20%
40%
60%
EC
--
<55
-22° to 122°
15 to 90%
20%
40%
60%
IR
--
<30
-4° to 122°
0 to 95%
Specify span when ordering
20%
40%
60%
IR
--
<30
-4° to 122°
0 to 95%
Low power IR
20%
40%
--
IR
<5
<10
-40° to 158°
0 to 99%
Millenium sensor
20%
40%
60%
EC
--
<30
-22° to 122°
15 to 90%
20%
40%
60%
EC
--
<75
-22° to 122°
15 to 90%
20%
40%
60%
EC
--
<60
-22° to 104°
15 to 85%
20%
40%
60%
EC
--
<40
-4° to 122°
15 to 90%
20%
40%
60%
EC
--
<15
-22° to 131°
5 to 95%
19
18
17
EC
--
<150
-4° to 122°
15 to 90%
20%
40%
60%
Millenium sensor
IR
<5
<10
-40° to 158°
up to 99%
20%
40%
60%
EC
--
<20
-22° to 122°
15 to 90%
Millenium sensor
20%
40%
60%
IR
--
<30
-4° to 122°
0 to 95%
20%
40%
--
IR
<5
<10
-40° to 158°
0 to 99%
20%
40%
60%
Millenium sensor
IR
--
<30
-4° to 122°
0 to 95%
Low power IR
20%
40%
60%
IR
<5
<10
-40° to 158°
up to 99%
Millenium sensor
20%
40%
60%
EC
--
<60
-4° to 104°
10 to 95%
20%
40%
60%
EC
--
<40
-22° to 122°
15 to 90%
20%
40%
60%
EC
--
<30
-22° to 122°
16 to 90%
20%
40%
60%
UM-1096
Revision A
23
Appendix 3
Modbus Table and Operations
The SensePoint may be equipped with two optional (10-0388 Relay/RS-485 Modbus Option Board) RS485 boards where the 10-0388 Relay board can be set up as master (for remote sensors) or slave, and
the RS-485 Modbus Option board can be set up as master (for remote sensors) and slave (base 1).
The Modbus slave ports allow function code 3 (write coil), as well as function code 6, and 16 (write
holding registers). These function codes can be used to write configuration parameters to the
SensePoints. Writing parameters that span multiple register (such as 32bit floating points) requires
function code 16. All registers must be written at once.
The following table describes the SensePoint Modbus slave database. Any portion of this data may be
read by a Modbus master device such as a PC, PLC, DCS or RC Systems ViewSmart controllers. Since the
Modbus port is RS-485, multiple SensePoints may be multi-dropped onto the same cable.
UM-1096
Revision A
24
System Registers
Input Registers
Tag
Address
Type
Function
Code to
Read
Function
Code to
Write
Size
Notes
0- OK
1- Alarm 1
2- Alarm2
3- Alarm3
4- Fault
5- Warmup
6- Inhibited
7- Zero Calibration
8- Calibration Span
9- Calibration Purge
10- Calibration Mode
11- Diagnostics Mode
12- Value Error (Calibration needed or
Channel State Over range)
13- Sensor Error
(Channel State Corrupted,
Channel State Over range,
Channel State Mismatch,
Channel State No Sensor,
Channel State Sensor Error,
Channel State Comm Error,
Channel state Scaling Error)
12-bit value;
800 = 4mA;
4000 = 20mA
Packed Status
31000
Unsigned
Integer
4
N/A
1
Analog Output
31001
Unsigned
Integer
4
N/A
1
Sensor Life
31009
Integer
4
N/A
1
16-bit signed integer 1 to 100
1 indicates Calibration Required
Temperature
31011
4
N/A
2
16-bit integer 1 to 4095
scaled for - 55°C to +125°C
4-20mA(mA)
31210
4
N/A
2
32-bit floating point
Bridge Supply(V)
31220
4
N/A
2
32-bit floating point
Bridge Out(V)
31224
4
N/A
2
32-bit floating point
Version
32002
4
N/A
1
Factory use only
UM-1096
Revision A
32-Bit
Floating
Point
32-Bit
Floating
Point
32-Bit
Floating
Point
32-Bit
Floating
Point
Unsigned
Integer
25
Boot Date
32006
Date
4
N/A
2
Last Power up date
Boot Time
Holding
Registers
32009
Time
4
N/A
2
Last Power up Time
Alarm Reset
40001
3
6
1
Write to acknowledge alarm
Set Unity
40002
3
6/16
1
Start Inhibit
40003
3
6/16
1
Stop Inhibit
40004
3
6/16
1
Name
40010
3
6/16
1
16-character ASCII text
Date
40020
Command
write 1 to
activate
Command
write 1 to
activate
Command
write 1 to
activate
Command
write 1 to
activate
Packed
Character
String
Date
3
6/16
2
Current Data
Time
40023
Time
3
6/16
2
Current Time
Warmup Time
Cal Purge Time
40027
40028
Integer
Integer
3
3
6/16
6/16
1
1
Warm up delay (minutes)
Cal purge delay (minutes)
0-Clear
1-Triggered
1 prohibits display of values < 0
Block Negative
40029
Selection
3
6/16
1
Comm Mode
40030
Selection
3
6/16
1
Baud Rate
40031
Selection
3
6/16
1
Parity
40032
Selection
3
6/16
1
Remote ID
40033
Integer
3
6/16
1
Byte Order
40036
Selection
3
6/16
1
40038
Selection
3
6/16
1
40039
Selection
3
6/16
1
Comm 1 LED
Enable
Comm 1 Term
Resistor
UM-1096
Revision A
0-Modbus slave
1-Remote sensor
MODBUS serial port #1
0 -9600
1 - 19200
2 - 38400
3 - 57600
4 - 115200
0- None
1- Even
2-Odd
0-ABCD
1-CDAB
2-BADC
3-DCBA
0-No
1-Yes
0-No
1-Yes
26
Comm 2 LED
Enable
40048
Selection
3
6/16
1
0-No
1-Yes
Comm 2 Term
Resistor
40049
Selection
3
6/16
1
0-No
1-Yes
Table 1 System Registers
Relay Registers
Input Registers
Function
Code to Write
Size
Notes
4
N/A
1
0-Clear
1-Triggered
Selection
4
N/A
1
32022
Selection
4
N/A
1
Warmup
32025
Selection
4
N/A
1
0-No
1-Yes
Standard Relay 1 Flashing
32026
Selection
4
N/A
1
0-No
1-Yes
Standard Relay 2 Flashing
32027
Selection
4
N/A
1
0-No
1-Yes
Standard Relay 3 Flashing
32028
Selection
4
N/A
1
0-No
1-Yes
Tag
Address Type
Standard Relay 1 State
32020
Selection
Standard Relay 2 State
32021
Standard Relay 3 State
Function
Code to Read
Holding Registers
Relay 1 Source
40106
Selection
3
6/16
1
Relay 1 Acknowledge
40107
Selection
3
6/16
1
Relay 1 Failsafe
40108
Selection
3
6/16
1
Relay 1 Refresh Time
40109
Integer
3
6/16
1
UM-1096
Revision A
0-Clear
1-Triggered
0-Clear
1-Triggered
0-Alarm 1
1-Alarm 2
3-Alarm 3
3-Fault
4-Cal Mode
5-Cal Zero
6-Cal Span
7-Disabled
0-No
1-Yes
0-No
1-Yes
27
Relay 2 Source
40116
Selection
3
6/16
1
Relay 2 Acknowledge
40117
Selection
3
6/16
1
Relay 2 Failsafe
40118
Selection
3
6/16
1
Relay 2 Refresh Time
40119
Integer
3
6/16
1
Relay 3 Source
40126
Selection
3
6/16
1
Relay 3 Acknowledge
40127
Selection
3
6/16
1
Relay 3 Failsafe
40128
Selection
3
6/16
1
Relay 3 Refresh Time
40129
Integer
3
6/16
1
0-Alarm 1
1-Alarm 2
3-Alarm 3
3-Fault
4-Cal Mode
5-Cal Zero
6-Cal Span
7-Disabled
0-No
1-Yes
0-No
1-Yes
0-Alarm 1
1-Alarm 2
3-Alarm 3
3-Fault
4-Cal Mode
5-Cal Zero
6-Cal Span
7-Disabled
0-No
1-Yes
0-No
1-Yes
Table 2 Relay Registers
UM-1096
Revision A
28
Sensor Registers
Input Registers
Tag
Function Function
Code to Code to
Read
Write
Size
Address Type
Send Sensor Life
40153
Selection
3
6/16
1
Contact Info String
40160
Packed
Character String
3
6/16
1
Security
40182
Selection
3
6/16
1
Measurement Name
40401
3
6/16
1
E. Units
40423
3
6/16
1
PGA Gain
40433
3
6/16
1
Zero Setpoint
42001
3
6/16
2
Span Setpoint
42003
3
6/16
2
Zero Value
42005
3
6/16
2
Span Value
42007
3
6/16
2
Fault Value
42009
3
6/16
2
Alarm 1 Setpoint
42011
3
6/16
2
Alarm 2 Setpoint
42013
3
6/16
2
Alarm 3 Setpoint
42015
3
6/16
2
Calibration Gain
42017
3
6/16
2
Calibration Offset
42019
3
6/16
2
Packed
Character String
Packed
Character String
Integer
32-Bit
Floating Point
32-Bit
Floating Point
32-Bit
Floating Point
32-Bit
Floating Point
32-Bit
Floating Point
32-Bit
Floating Point
32-Bit
Floating Point
32-Bit
Floating Point
32-Bit
Floating Point
32-Bit
Floating Point
Notes
0-No
1-Yes
16 ASCII characters (2 per
register)
0-Unlocked
1-Locked
16 ASCII characters (2 per
register)
10 ASCII characters (2 per
register)
Contact Factory
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Modbus 32-bit IEEE 754
Floating Pt
Table 3 Sensor Registers
UM-1096
Revision A
29
Channel Registers
Input Registers
Tag
Address
Type
Function
Code to
Read
Alarm 1 Status
33017
Selection
4
N/A
1
0-No
1-Yes
Alarm 1 Flashing
33018
Selection
4
N/A
1
0-No
1-Yes
Alarm Status
33019
Selection
4
N/A
1
0-No
1-Yes
Alarm Flashing
33020
Selection
4
N/A
1
0-No
1-Yes
Alarm 3 Status
33021
Selection
4
N/A
1
0-No
1-Yes
Alarm 3 Flashing
33022
Selection
4
N/A
1
0-No
1-Yes
Fault Status
33023
Selection
4
N/A
1
0-No
1-Yes
Comm Error
33024
Selection
4
N/A
1
True if comm error
Config Error
33025
Selection
4
N/A
1
True if config error
I/O Error
33026
Selection
4
N/A
1
True if input/output error
Calibration Flag
33027
Selection
4
N/A
1
True if calibration in progress
Error Flashing
33030
Selection
4
N/A
1
True if channel error
Value
33065
32-Bit
Floating Point
4
N/A
2
Tag
Address
Type
Function
Code to
Read
Function
Code to
Write
Size
Notes
Alarm 1 Latch
43001
Selection
3
6/16
1
0-No
1-Yes
Alarm 1 Trip
43002
Selection
3
6/16
1
0-High
1-Low
Alarm 1 On Delay
43003
Integer
3
6/16
1
Activation delay in seconds
Alarm 1 Off Delay
43004
Integer
3
6/16
1
Deactivation delay in minutes
Alarm 1 Deadband%
43005
Integer
3
6/16
1
Percent of scale
Alarm 2 Latch
43011
Selection
3
6/16
1
0-No
1-Yes
Holding Registers
UM-1096
Revision A
Function
Code to
Write
Size
Notes
30
Alarm 2 Trip
43012
Selection
3
6/16
1
0-High
1-Low
Alarm 2 On Delay
43013
Integer
3
6/16
1
Activation delay in seconds
Alarm 2 Off Delay
43014
Integer
3
6/16
1
Deactivation delay in minutes
Alarm 2 Deadband%
43015
Integer
3
6/16
1
Percent of scale
Alarm 2 Color
43016
Selection
3
6/16
1
0-Red
1- Orange
2-Blue
Alarm 3 Latch
43021
Selection
3
6/16
1
0-No
1-Yes
Alarm 3 Trip
43022
Selection
3
6/16
1
0-High
1-Low
Alarm 3 On Delay
43023
Integer
3
6/16
1
Activation delay in seconds
Alarm 3 Off Delay
43024
Integer
3
6/16
1
Deactivation delay in minutes
Alarm 3 Deadband%
43025
Integer
3
6/16
1
Percent of scale
Alarm 3 Color
43026
Selection
3
6/16
1
0-Red
1- Orange
2-Blue
Alarm 3 Enabled
43027
Selection
3
6/16
1
0-No
1-Yes
Data From
43031
Selection
3
6/16
1
0-Sensor
1-Remote Sensor
2-4-20mA
Min Raw
43032
3
6/16
1
Binary (800)
Max Raw
43033
3
6/16
1
Binary (4000)
Remote ID
43034
Unsigned
Integer
Unsigned
Integer
Integer
3
6/16
1
Binary
Remote ID
43042
Integer
3
Decimal Points
43079
Selection
3
6/16
1
Deadband(%)
43081
Integer
3
16
1
Filter Count
43090
Integer
3
6/16
1
Number of decimal points
Modbus 32-bit IEEE 754
Floating Pt
Binary ;0 to 60
Polarity
43092
Selection
3
6/16
1
Binary
Bridge Voltage
43093
32-Bit
Floating Point
3
16
2
Modbus 32-bit IEEE 754
Floating Pt
Balance
43095
Integer
3
6/16
1
Binary
Heater Enabled
43096
Selection
3
6/16
1
0-No
1-Yes
Heater Setpoint
43097
32-Bit
Floating Point
3
16
2
Modbus 32-bit IEEE 754
Floating Pt
UM-1096
Revision A
1
31
Temp Comp -40C
43099
Temp Comp -30C
43103
Temp Comp -20C
43107
Temp Comp -10C
43111
Temp Comp 0C
43115
Temp Comp 10C
43119
Temp Comp 20C
43123
Temp Comp 30C
43127
Temp Comp 40C
43131
Temp Comp 50C
43135
Temp Comp 60C
43139
Sensor Type
43143
Cal mA Setting
43145
Temperature
Comp
Temperature
Comp
Temperature
Comp
Temperature
Comp
Temperature
Comp
Temperature
Comp
Temperature
Comp
Temperature
Comp
Temperature
Comp
Temperature
Comp
Temperature
Comp
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
3
16
4
32-bit FP Gain ;32-bit FP Offset
Selection
3
6/16
1
0-None, 1-EC, 2-Bridge, 3-Low
Power IR
32-Bit
Floating Point
3
16
2
Modbus 32-bit IEEE 754
Floating Pt
Table 4 Channel Registers
UM-1096
Revision A
32
Appendix 4
Mai n Menu
Out put Set t i ngs
I nput Set t i ngs
Comm Set t i ngs
Secur i t y
Ev ent Log
Sy st em
Techni c i an
Menu Navigation
>
>
>
>
>
>
>
Main Menus
 Alarm Outputs
Out put Set t i ngs
Anal og Out put
Rel ay 1
Rel ay 2
Rel ay 3
I nhi bi t
>
>
>
>
>
I nput Set t i ngs
Al ar m 1
Al ar m 2
Al ar m 3
Faul t Al ar m
Dat a Fr om
Conf i gur e
Cal i br at i on
Temp Comp
>
>
>
>
>
>
>
>
The Alarm Outputs Menu is accessed via the Main Menu, and is
used to configure the mapping of the three programmable
relays to the alarm setpoints, and relay configuration items
such as Acknowledge, Failsafe and Override.

Input Settings
The Input Settings Menu provides access to user configurable
input parameters. This includes Alarm settings for all three
alarms, access to the data from menus (where you can adjust
sensor settings for various types of sensors including sensor
voltage for bridge type sensors), input configuration settings
including tag name, engineering units and inCal mA, calibration
span value, and the Temperature compensation table.

Com Settings
The Com Settings Menu provides access to the settings for the
Modbus configuration, when installed.

Security
Allows the user to enter a passcode to restrict access to some
settings

Event Log
The Event Log allows the user to view a list of recent events
logged in the transmitter, and to clear the log. Events are
logged in a first in first out manner.

System
User adjustable items which effect the entire gas detector, and
are not specific to either channel.

Technician
The Technician Menu provides access to a variety of useful
troubleshooting screens to view ADC reading, Discrete I/O,
Current input, Sensor life and access to the diagnostics mode
for testing analog outputs, relay function and LED operation.
Help
The Help Menu provides a QR Code link to this manual
Comm Set t i ng
Mode
Modbus Sl av e
Remot e Sens or
>
Radi o Set up
>
Modbus Sl av e
>
Secur i t y
Secur i t y
Unl ock ed
Code t o Loc k
* * **
Cont ac t I nf o
Ev ent Log
Vi ew Ev ent s
Cl ear Ev ent s
>
>
Sy st em
Ver s i on
v1. 07
Name
SenSmar t
Dat e
09/ 05/ 2018
Ti me
14: 04: 37
Set Cont r as t
>
Techni c i an
Anal og
Rel ay s
I nput s
Di agnos t i c s
>
>
>
>

UM-1096
Revision A
33
Output Settings
Out put Set t i ngs
Anal og Out put
Rel ay 1
Rel ay 2
Rel ay 3
I nhi bi t
Output Settings Menus
>
>
>
>
>

Anal og Out put s
Faul t mA
Cal mA
1
3

Rel ay
Sour c e
Fai l s af e
Ac knowl edge
Ref r es h( m)
St at e
1
Rel ay
Sour c e
Fai l s af e
Ac knowl edge
Ref r es h( m)
St at e
2
Rel ay
3
Sour c e
St at e
I nhi bi t
I nhi bi t Ti me( m)
St ar t I nhi bi t
St op I nhi bi t
Ti mer ( s )
UM-1096
Revision A
Al ar m 1
No
No
No
Cl ear
Al ar m 2
No
No
No
Cl ear
Faul t
Cl ear
15
>
>
0

Analog Outputs
o
Fault mA
Allows the user to configure the mA output when the
detector is in the Fault condition. This is useful to indicate a
fault condition on the connected control device.
o
Cal mA
Allows the user to configure the mA output when the
detector is in Cal Mode. This is useful to indicate a
calibration condition on the connected control device.
Relay 1, 2, 3
o
Source
The Source setting can be set to Alarm 1, Alarm 2, Alarm 3,
Fault, Cal Mode, Cal Zero, Cal Span or Disabled. This setting
determines which condition must be met in order for the
relay to actuate.
o
Failsafe
When set to Yes, Failsafe means the relay de-energizes
during alarm and energizes with no alarm. This is useful for
signaling an alarm on a loss of power. The dedicated Fault
relay is always Failsafe.
o
Acknowledge
When set to Yes, Acknowledge means the UP/RESET key will
set the relay to its normal state even if the alarm condition
still exists. This can be useful for silencing audible devices
driven from the relay.
o
Refresh
When enabled, this feature refreshes the relay for
acknowledged alarms if the indicated time elapses and the
alarm condition still exists
o
State
Indicates the current state of the relay
Inhibit
o
Fault mA
The inhibit feature allows the user to inhibit outputs during a
designated time period. Once the timer has been started all
outputs will be blocked until the time has expired.
o
Start Inhibit
Starts the inhibit timer
o
Stop Inhibit
Stops the inhibit timer
o
Timer (s)
Indicates the time remaining on the inhibit timer in seconds
34
I nput Set t i ngs
Al ar m 1
Al ar m 2
Al ar m 3
Faul t Al ar m
Dat a Fr om
Conf i gur e
>
>
>
>
>
>
I nput Set t i ngs
Cal i br at i on
Temp Comp
>
>
Al ar m 1
Set poi nt
Lat c hi ng
Tr i p
On Del ay( s ec)
Of f Del ay( mi n)
Deadband %
20
No
Hi gh
0
0
1
Al ar m 2
Set poi nt
Lat c hi ng
Tr i p
On Del ay( s ec)
Of f Del ay( mi n)
Deadband %
40
No
Hi gh
0
0
1
Col or
Al ar m 2

Setpoint (Alarm 1, 2, 3 and Fault)
Setpoint enters the engineering unit value where the alarm will
trip. It may be negative, and trip when monitored values fall out
of range in this direction.

Latching (Alarm 1, 2, 3)
Setting Latching to YES causes the alarm to remain active even
after the condition is gone, and to reset only when the
UP/RESET key is swiped from a data display.

Trip (Alarm 1, 2, 3)
Set Trip to HIGH to have the alarm trip when the value goes
above the setpoint. Set to LOW to trip when the value falls
below the setpoint.

On Delay (sec) (Alarm 1, 2, 3)
On Delay allows entering a maximum 10 second delay before
this alarm becomes active. This is useful for preventing
spurious alarms by brief spikes beyond the alarm setpoint.

Off Delay (min) (Alarm 1, 2, 3)
Off Delay allows entering a maximum 120-minute delay before
clearing an alarm after the alarm condition is gone. This is
useful for continuing an alarm function, such as operation of an
exhaust fan, for a period of time after the alarm condition
clears.

Deadband % (Alarm 1, 2, 3)
Deadband allows forcing low values to continue to read zero.
This is useful when there are small amounts of background
gases that cause fluctuating readouts above zero. The highest
amount of Deadband allowed is 5%.

Color (Alarm 2, 3)
Selecting Color changes the color associated with the particular
alarm. Options are Red, Blue, Purple and Orange.

Enabled (Alarm 3)
Set to YES to enable Alarm 3 and NO to disable.
Red
Al ar m 3
Enabl ed
Set poi nt
Lat c hi ng
Tr i p
On Del ay( s ec)
Of f Del ay( mi n)
Yes
60
No
Hi gh
0
0
Al ar m 3
Deadband %
Col or
1
Red
Faul t Al ar m
Set poi nt
UM-1096
Revision A
Input Settings Menus
0
35
Dat a Fr om
Sour c e
Sens or
Remot e Sens or
No
Mi n Raw
800
Max Raw
4000
Remot e I D
1
Al i as
31001
Input Settings Menus (cont’d)

o
Dat a Fr om
I nt er f ac e
COM1
Fi l t er ( s econd)
5
By t e Or der
ABCD
Pol ar i t y
Negat i v e
Heat er Enabl ed
No
Heat ( degC)
25
Dat a Fr om
Set Vol t age
Set Bal anc e
Set PGA
Mar k er
o
o
o
o
>
>
>
>
o
o
o
Conf i gur e
Tag
Meas ur ement Name
E. Uni t s
E. Uni t s
Zer o
0
Span
100
Deci mal Poi nt s
0
Bl oc k Negat i v e
Yes
Conf i gur e
Deadband ( %)
War mup( m)
Cal Pur ge( m)
o
o
o
o
o
1
1
1
o
o

Cal i br at i on
Zer oSet poi nt
SpanSet poi nt
Cal Gai n
Gai n Of f set
Set Uni t y
Cal i br at e
o
0
50
1
0
>
>
- 40C
- 30C
- 20C
- 10C
0C
10C
Temp Comp
g1. 000: o+0.
g1. 000: o+0.
g1. 000: o+0.
g1. 000: o+0.
g1. 000: o+0.
g1. 000: o+0.
000
000
000
000
000
000
20C
30C
40C
50C
60C
Temp Comp
g1. 000: o+0.
g1. 000: o+0.
g1. 000: o+0.
g1. 000: o+0.
g1. 000: o+0.
000
000
000
000
000
o
o
o
o
o
o
o
o


UM-1096
Revision A
o
o
o
o
o
o
Data From (certain menu items only show up depending on the input type)
Source determines the type of sensor installed in the detector. E.g. bridge,
electrochemical, etc.
Remote Sensor set to Yes indicates that the sensor is installed remotely with Remote
sensor option.
Min and Max Raw set the range of the input to the A/D converter. Normally set to
800/4000. Useful when the sensor’s output doesn’t provide a full range signal.
Remote ID is where the Modbus slave’s ID number is entered
Alias is the register number which defines the location of the variable representing the
input value of the Modbus data received through the communication ports
Interface assigns which communication port the Modbus slave is connected to and the
detector will get its data from
Filter (second) sets the number of seconds over which samples are averaged
Byte Order determines WORD and BYTE alignment of data at the remote Modbus
transmitter when sending this 4-byte IEEE floating point values
Polarity determines the polarity of the sensor
Heater Enabled determines if the sensor heater is turned on or off
Heat (degC) is the thermostat setting of the sensor
Set Voltage set’s the voltage being supplied to bridge type sensors
Set Balance adjusts the balance of a catalytic bead sensor and must only be adjusted
with ZERO gas on the sensor.
Set PGA is the adjustment that matches the input signal range to the detectors input
signal conditioning circuits.
Marker used to detect special modes of operation from analog inputs, which some
monitors use to indicate special modes of operation, such as calibration mode
Configure
Tag is a 16-character ASCII field typically used to describe the monitored point by user
tag number or other familiar terminology.
E. Units or engineering units may have up to 10 ASCII characters, and is usually factory
configured based on sensor type.
Zero defines the reading to be displayed when the output is 4mA (0%)
Span defines the reading to be displayed when 20mA (100%) is the output.
Decimal Points sets the resolution of the displayed reading, and may best to zero, one
or two.
Block Negative blocks negative values from being display (Displays 0).
Deadband (%) allows forcing low values to continue to read zero. This is useful when
there are small amounts of background gases that cause fluctuating readouts above
zero. The highest amount of Deadband allowed is 5%. Note: Deadband affects all
outputs as well as the local reading.
Warmup (m) defines the time allotted for sensor warmup. During this time output s will
be held at a zero value and relays will stay in their normal state.
Cal Purge (m) determines the amount of time the transmitter will stay in calibration
mode after calibration is complete as the sensor returns to normal state.
Calibration
Zero Setpoint is set to the zero value.
Span Setpoint is set to the calibration gas value, typically 50% of full scale.
Cal Gain reflects the change made when calibrating.
Gain Offset reflects the change made when calibrating.
Gain Unity is to reset the Gain and Offset back to default (1 and 0 respectively)
Calibrate is used to calibrate sensors.
Temp Comp allows the user to adjust the gain and offset that is applied to sensors to
compensate for temperature drift. Factory supplied sensors are preprogrammed with
these values which are automatically uploaded from the Smart Sensor.
36
Comm Settings Menus
Comm Set t i ng
Mode
Modbus Sl av e
Remot e Sens or
>
Radi o Set up
>
Modbus Sl av e
>
Remot e Sens or
Set Remot e I D
Led Enabl e
Ter m. Resi s t or
1
No
No
Radi o Set up
Net wor k
A
Sy st em I D
0
HOP Channel
1
Mode
Wav ecas t
TX Power
10mW
Hand Shaki ng
No
Radi o Set up
Wakeup Ti me( mi n)
5
TX Ret r i es
1
TX Conf i g( hour )
1
Pr ot oc ol
Wav ecas t
UM-1096
Revision A

Mode
Determines the mode of operation for the communication port.

Remote Sensor
o Set Remote ID is where the Modbus slave’s ID
number is entered
o LED Enable is to enable the serial communication LED.
o Term. Resistor is to enable the terminating resistor.
Radio Setup
o Network is where the network is selected from A-Z.
o System ID is to assign the device a unique ID
o Hop Channel is set to match the server’s Hop Channel
o Mode is for switching between WaveCast and Legacy
mode.
o Power is the level of power for communicating with
the selection of 10mW, 100mW, 200mW, 1W.
o Hand Shaking
o Wakeup is the amount of time set between normal
transmitting
o TX Retries is the amount of times the transmitter will
try to transmit after failing to
o TX Config is how often the transmitter will send the
config information packet to the server
o Protocol is for picking between the WaveCast and
Legacy network protocol

37
Comm Settings Menus (cont’d)

Modbus Sl av e
Baud Rat e
Par i t y
Remot e I D
By t e Or der
LED Enabl e
Ter m. Resi s t or
UM-1096
Revision A
9600
None
1
ABCD
No
No
Modbus Slave (when installed)
o Baud Rate allows users to set the data rate of the
communication port. The options include 9600,
19200, 38400, 57600 and 115200.
o Parity is a bit that is added to ensure that the number
of bits with the value "1" in a set of bits is even or
odd. Parity bits are used as the simplest form of error
detecting within code. The default is None.
o Remote ID is where the Modbus slave’s ID number is
entered
o Byte Order determines WORD and BYTE alignment of
data at the remote Modbus transmitter when sending
this 4-byte IEEE floating point values
o LED Enable enables the RX and TX LEDs to flash green
on valid transmit and receive transmissions. For ports
configured as master, the RX LED will flash red if there
is a Comm Error or if an exception is received. Slave
ports will cause the RX LED to flash red under the
same conditions but can also cause the TX LED to
flash red if an invalid function code is received or if
the wrong register is given.
38
System Menus
Sys t em
Ver s i on
Name
Dat e
Ti me
Set Cont r as t
v 1. 07
SenSmar t
03/ 22/ 2017
15: 54: 22
>





Version
The version of firmware installed on the gas detector
Name
The user defined name of the gas detector. Swipe edit to
change.
Date
Current Date. Swipe edit to change
Time
Current time on 24 hour clock. Swipe edit to change
Set Contrast
This menu allows the user to adjust the display’s contrast to
make it lighter or darker
Technician Menus
Tec hni c i an
Anal og
I nput
Di agnos t i c s

>
>
>

Di agnos t i c s
Anal og Out put
LED Tes t
Anal og Out put
mA = 6.
[ Up/ Down] t o adj us t
[ Nex t ] t o ex i t
UM-1096
Revision A

>
>
Analog
Selecting Analog displays the current output from the analog
output terminals in mA.
Input
Displays the current input to the detector. Items displayed
include input source, A/D counts, and display value.
Diagnostics
The Diagnostics Menu is entered by swiping the edit key,
entering the technician’s sequence (4 swipes of the UP key) and
then swiping the edit key again.
o Analog Output
The Analog Output Diagnostics Menu is useful for
troubleshooting the wiring of the analog output
terminals. While in the menu, swipe the up and down
keys to raise and lower the output from 0mA to
24mA.
o LED Test
Swiping Edit on the LED Test menu causes the two
LEDs on the display to alternate on and off and
change colors between red and green.
39
Appendix 5
Ordering Information
(To configure your custom gas detector visit www.rcsystemsco.com)
Part Number
Description
10-0517
SenSmart 5000 CPU Board
10-0519
SenSmart SensePoint Shield Board
10-0532
SenSmart Relay and RS-485 Modbus Option Board
Reference
7
Accessories
10-0198
Sensor Head Splash Guard with Remote Cal Port
10-0203
Sensor Head Calibration Adaptor
10-0270
Stainless Steel Duct Mount
10-0379
PVC Duct Mount
1000-2498
Gas Detector Stand
1000-2499
Transmitter Pole Mount Bracket 1.5”
10-0322
Magnetic Mounting Kit for Aluminum Enclosure
10-0480
Magnetic Mounting Kit for Poly Enclosure
UM-1096
Revision A
40
Appendix 7
Frequently Asked Questions
How do I perform a calibration?
 To perform a calibration, please refer to Chapter 5. RC Systems recommends performing
calibrations
 Immediately prior to placing a gas detector in service
 Any time a new sensor is installed
 Every six months for routine calibrations (more often if sensor may have been
exposed to gas for extended periods of time)
 Periodic bump tests are recommended if detector has potentially been exposed to
incompatible gases to ensure correct operation
Is there a Quick Start Guide available?
 Yes, visit www.rcsystemsco.com/downloads for a complete list of all of our product materials
available for download.
My SensePoint is not responding to Modbus queries.
 Verify the Slave ID is correct (Appendix 4).
 Verify the Modbus master is polling the correct alias (Appendix 4).
 Verify Modbus wires are connected to the correct terminals (Chapter 3.4).
My SensePoint is responding to gas but the controller is in fault.
 Verify the analog signal wire is connected to the correct terminal at the monitor (Chapter 3.3).
 Verify the analog signal wire is connected to the correct terminal at the controller. For RC
Systems controllers the HI terminal on the analog input board is where the signal wire connects.
 Verify monitor’s 4-20 mA output by disconnecting the signal wire and measure across 4-20
output (+) and common (-) (Chapter 3.3).
My SensePoint is reading NO SENSOR.
 Remove senor head cover and verify the Smart Sensor module is fully engaged in the Smart
Sensor connector (Chapter 3.6).
 Verify the Smart Sensor connector is fully plugged into the Smart Sensor connection on the I/O
board.
I can’t loosen the XP enclosure cover.
 Make sure the set screw has been loosened.
My SensePoint is failing calibration.
 Make sure the calibration gas is the proper concentration and gas type.
UM-1096
Revision A
41

Be sure to follow the calibration procedure.
For Technical Support call 409-986-9800 x160 or email [email protected].
UM-1096
Revision A
42
Appendix 8
Priority
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Channel State
MFG
Diagnostic
Inhibit
Corrupted
Sensor Error
Type Error
No Sensor
Cal Needed
Comm Error
I/O Error
Config Error
Warmup
Overrange
Cal Zero
Cal Span
Cal Purge
Fault
Alarm 3
Alarm 2
Alarm 1
UM-1096
Revision A
Channel States
Screen Color
Green
White
Green
Red
Red
Red
Red
Red
Red
Red
Red
Green
Current Alarm Color
Pink
Pink
Pink
Red
User Programmed
User Programmed
Yellow
Description
State when performing manufacturers checkout process
Not visible since it is a menu item
Used in PGA/Balance/Voltage screens
Sensor Memory is corrupted
Sensor is found/valid, but failed to read information from the sensor
Sensor mismatch, and user failed to accept the sensor
Sensor is not found
A calibration of the sensor is required
Indicates timeout or invalid reply from Modbus or wireless device
Indicates a failure to communicate between I/O board electronics
Indicates interface for Modbus/wireless is configured for something else
Indicates the detector is in the user defined warmup time period
Indicates the sensor is reading over the maximum allowable range
Indicates calibration mode
Indicates calibration mode
Indicates the detector is in the user defined cal purge time period
Indicates a fault condition exists
Indicates the Alarm 3 condition exists
Indicates the Alarm 2 condition exists
Indicates the Alarm 1 condition exists
43
Appendix 9
Drawings
Drawings
Figure 13 Mounting Dimensions
UM-1096
Revision A
44
Figure 14 10-0517 CPU Board
Figure 15 10-0533 I/O Board
UM-1096
Revision A
45
Figure 16 10-0532 Modbus/Relay Board
UM-1096
Revision A
46

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