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SensePoint Operations Manual 8621 Hwy 6 Hitchcock, TX 77563 409-986-9800 www.rcsystemsco.com UM-1096 Revision A Table of Contents Table of Figures........................................................................................................................................ I Chapter 1 Safety Information ........................................................................................................... 1 1.1 Safety Information – Read Before Installation and Applying Power ......................................................... 1 1.2 Contacting RC Systems Inc. .................................................................................................................... 1 Chapter 2 General Description ......................................................................................................... 2 Chapter 3 Installation Instructions ................................................................................................... 3 3.1 Selecting a Location ............................................................................................................................... 3 3.2 Mounting the Enclosure ......................................................................................................................... 4 3.3 Power and Analog Outputs Wiring ......................................................................................................... 6 3.3.1 110-230VAC @15W Power Wiring .................................................................................... 6 3.3.2 4-20mA Output Wiring ..................................................................................................... 6 3.4 Option Board Wiring .............................................................................................................................. 7 3.4.1 SensePoint RS 485 Option Board ...................................................................................... 7 3.4.2 SensePoint Relay Option................................................................................................... 8 3.5 Remote Sensor Installation..................................................................................................................... 9 3.5.1 SensePoint Remote Sensor ............................................................................................... 9 3.6 Sensor Installation and Replacement.................................................................................................... 10 3.7 Smart Sensors ...................................................................................................................................... 10 Chapter 4 General Operating Instructions...................................................................................... 11 4.1 Introduction ......................................................................................................................................... 11 4.2 General Setup for the SensePoint ......................................................................................................... 11 4.3 Normal Operation ................................................................................................................................ 12 UM-1096 Revision A I 4.4 Fault Condition .................................................................................................................................... 12 4.5 Alarm Conditions ................................................................................................................................. 13 4.5.1 SensePoint ..................................................................................................................... 13 Chapter 5 Calibration Procedure .................................................................................................... 14 5.1 Preparation ......................................................................................................................................... 14 5.2 Routine Calibration Procedure.............................................................................................................. 17 5.3 Bump Test Procedure ........................................................................................................................... 18 Chapter 6 Maintenance Procedure ................................................................................................ 19 6.1 Regular Maintenance........................................................................................................................... 19 6.2 Sensor Replacement............................................................................................................................. 19 Appendix 1 Gas Detector Specifications ........................................................................................... 20 Appendix 2 Sensor Specifications ..................................................................................................... 22 Appendix 3 Modbus Table and Operations....................................................................................... 24 System Registers .............................................................................................................................................. 25 Relay Registers ................................................................................................................................................. 27 Sensor Registers ............................................................................................................................................... 29 Channel Registers ............................................................................................................................................. 30 Appendix 4 Menu Navigation ........................................................................................................... 33 Output Settings..................................................................................................................................... 34 Appendix 5 Ordering Information..................................................................................................... 40 Appendix 7 Frequently Asked Questions .......................................................................................... 41 Appendix 8 Channel States ............................................................................................................... 43 Appendix 9 Drawings ........................................................................................................................ 44 UM-1096 Revision A II Drawings.......................................................................................................................................................... 44 UM-1096 Revision A III Table of Figures Figure 1 SensePoint Mounting Dimensions .............................................................................................. 4 Figure 2 Remote Sensor Enclosure Mounting Dimensions........................................................................ 5 Figure 3 SensePoint Wiring ...................................................................................................................... 6 Figure 4 SensePoint Modbus Option Wiring ............................................................................................. 7 Figure 5 SensePoint Relay Option Wiring ................................................................................................. 8 Figure 6 Remote Sensor Option ............................................................................................................... 9 Figure 7 Stainless Steel Sensor Head ...................................................................................................... 10 Figure 8 SensePoint Data Display Screens .............................................................................................. 12 Figure 9 SensePoint Fault Screen ........................................................................................................... 12 Figure 10 SensePoint and SenSmart Alarm Screens................................................................................ 13 Figure 11 Calibration Diagram ............................................................................................................... 15 Figure 12 Calibration Menu Flowchart ................................................................................................... 17 Figure 13 Mounting Dimensions ............................................................................................................ 44 Figure 14 10-0517 CPU Board ................................................................................................................ 45 Figure 15 10-0533 I/O Board.................................................................................................................. 45 Figure 16 10-0532 Modbus/Relay Board ................................................................................................ 46 UM-1096 Revision A I Chapter 1 Safety Information 1.1 Safety Information – Read Before Installation and Applying Power The following symbols are used in this manual to alert the user of important instrument operating issues: This symbol is intended to alert the user to the presence of important operating and maintenance (servicing) instructions. ! This symbol is intended to alert the user to the presence of dangerous voltage within the instrument enclosure that may be sufficient magnitude to constitute a risk of electric shock. WARNINGS: • WARNING- EXPLOSION HAZARD - DO NOT REPLACE FUSE UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. • WARNING- EXPLOSION HAZARD - DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS. • Use a properly rated CERTIFIED AC power (mains) cable installed as per local or national codes • A certified AC power (mains) disconnect or circuit breaker should be mounted near the controller and installed following applicable local and national codes. If a switch is used instead of a circuit breaker, a properly rate CERTIFIED fuse or current limiter is required to be installed as per local or national codes. Markings for positions of the switch or breaker should state (I) for on and (O) for off. • Clean only with a damp cloth without solvents. • Equipment not used as prescribed within this manual may impair overall safety. 1.2 Contacting RC Systems Inc. To contact RC Systems Inc., call, fax, email or write: 409–986-9800 FAX 409-986-9880 Email: [email protected] 8621 Hwy. 6 Hitchcock, TX 77563 Or visit us on the Web at www.rcsystemsco.com UM-1096 Revision A 1 Chapter 2 General Description The SensePoint gas detector is a 120-240VAC, or 10-30VDC, powered gas detector for toxic, oxygen, combustible, VOC and CO2 detection, with a color backlit LCD display, 4-20mA output, Modbus communications and relays. All models use RC Systems latest Generation II Smart Sensor technology, providing smarter gas detection with simplified solutions. UM-1096 Revision A 2 Chapter 3 Installation Instructions 3.1 Selecting a Location Factors such as air movement, gas density in relation to air, emission sources and environmental variables affect correct sensor location. Air movement by fans, prevailing winds and convection should be carefully evaluated to determine if a leak is more likely to raise gas levels in certain areas within the facility. Vapor density of a gas determines if it will rise or fall in air when there are no significant currents. Lighter than air gases should have the detector mounted 12 to 18 inches (30 to 45 cm) above the potential gas leak, and heavier than air gases should be this distance below the potential gas leak. The Universal Series of gas detectors are designed for rugged service in the field. However, sensors should always be protected from environmental damage from water, snow, shock, vibration and dirt. UM-1096 Revision A 3 3.2 Mounting the Enclosure Install the detector to a wall or bracket using the predrilled mounting flanges shown in Figure 1. If remote sensor option is included see Figure 2 for mounting dimensions of the sensor housing. After you have determined the appropriate location for your gas detector, it is important to securely mount the gas detector using the predrilled mounting flanges on the enclosure (Figure1). Dimensions for the mounting holes can be found for both the aluminum and poly enclosures in Figure 2. Figure 1 SensePoint Mounting Dimensions UM-1096 Revision A 4 Figure 2 Remote Sensor Enclosure Mounting Dimensions UM-1096 Revision A 5 3.3 Power and Analog Outputs Wiring WARNING: Qualified personnel should perform the installation according to applicable electrical codes, regulations and safety standards. Ensure correct cabling and sealing fitting practices are implemented. Do not aim the sensor pointing upward. Modular design simplifies the installation of the SensePoints. A top display assembly is mounted with captive thumbscrews and is easily removed to access field-wiring terminals. Option boards mount to the back of the display assembly, and power, input and output wires mount to the power supply board. 3.3.1 110-230VAC @15W Power Wiring The SensePoint is powered by a 110-230VAC @ 15Watt power supply. Which has a full range AC Input along with short circuit, overload, over voltage and over temperature protections. The SensePoint can be ordered with the optional 2.3M AC power cord for ease of wiring and installation. 3.3.2 4-20mA Output Wiring The SensePoint has a dedicated 4-20mA output terminal. Connect the 4-20mA signal wire to terminal TB2.5 on the I/O Board for analog output. TB 2 TB2. -10 to 30VDC Positive (+) TB2. -10 to 30VDC Positive (+) TB2. - Figure 3 SensePoint Wiring UM-1096 Revision A 6 3.4 Option Board Wiring 3.4.1 SensePoint RS 485 Option Board The RS 485 Option (Figure 4) adds a single Modbus master port and a single Modbus slave port. For the Modbus master port, connect your Modbus communication wires to terminals TB1.A and TB1.B, and connect your shield wire to TB1.SHLD. For the Modbus slave port, connect your Modbus communication wires to terminals TB2.A and TB2.B, and connect your shield wire to TB2.SHLD. Note that there are two sets of terminals labeled TB2.A and TB2. B. This allows you to connect multiple SensePoint gas detectors in series. Each SensePoint represents an RS-485 slave and must have a unique Remote ID address (slave address). It is also important to note that wiring should be daisy chained as opposed to a star pattern for reliable operation. RC Systems recommends using shielded twisted pair cable such as Belden 3106A. TB1 – RS485 Modbus Master Port A B S TB1 TB2 – RS485 Modbus Slave Port TB2 A B S A B Figure 4 SensePoint Modbus Option Wiring UM-1096 Revision A 7 3.4.2 SensePoint Relay Option The SensePoint Relay option (Figure 5) includes three programmable relays and a single programmable RS 485 Modbus master or slave port. The relay labeled “FAILSAFE” is set up as a failsafe Fault relay by default but can be configured as a programmable relay in the Relay Settings menu. It is possible to use only the relays, only Modbus or both. The relay terminals are labeled NO (Normally Open), NC (Normally Closed) or C (Common, or pole). These designators correspond to the shelf, or de-energized, state of the relays. When a relay is in Failsafe mode, it is energized when the alarm condition is not met, and therefore its action is reverse of the designators. For the RS-485 Modbus master/slave port, connect your Modbus communication wires to terminals TB1.A and TB1.B, and connect your shield wire to TB1.SHLD. ABS TB1 TB2 RLY 2 TB2 – Relay Terminals RLY 1 TB1 – RS485 Modbus Master/ Slave Port FLT Figure 5 SensePoint Relay Option Wiring UM-1096 Revision A 8 3.5 Remote Sensor Installation 3.5.1 SensePoint Remote Sensor Use of the Remote Sensor Option Board requires the SensePoint to be equipped with a RS 485 Option or Relay Option Board. The Remote Sensor Option Board communicates to the SensePoint by utilizing one of the RS-485 communication ports located on the option board. Connect 24VDC and ground wires to the 24V and GND terminals on TB1 or TB2 of the Remote Sensor Option Board to supply the necessary 24V. Connect the A and B terminals of TB1 or TB2 of the Remote Sensor Option Board to the A and B Master Port terminals of the Relay/RS-485 Option Board. Figure 6 Remote Sensor Option UM-1096 Revision A 9 3.6 Sensor Installation and Replacement The SensePoint utilizes RC Systems’ Gen II Smart Sensors. These sensors come factory installed and provide our highest level of performance with increased accuracy and signal to noise ratio. The 8conductor Smart Sensor interface connector attaches to the J1 connector on the base board, and the detector detects the type of sensor automatically. This makes it easier than ever to switch from any of our electrochemical Smart Sensors to any of our bridge (infrared, catalytic bead and PID) Smart Sensors without having to reconfigure wiring. 3.7 Smart Sensors WARNING: Prior to performing sensor replacement ensure the area has been declassified. To install a new sensor, simply remove the sensor head cap, remove the old sensor assembly and align the alignment arrows on the new sensor assembly with the sensor head body and press the sensor assembly toward the sensor head body until it has fully seated in the connector. The sensor board should be flush with the edge of the sensor head body when fully seated. Reinstall the sensor head cap and follow the on-screen prompts to upload the sensor settings into the gas detector. ! Important: Sensor assembly must be fully inserted into the sensor head body when tightening the sensor head cap. Failure to do so could result in damage to the sensor and/or the sensor head body. Figure 7 Stainless Steel Sensor Head UM-1096 Revision A 10 Chapter 4 General Operating Instructions 4.1 Introduction Swiping a magnetic wand past the Edit key, from any of the Data Display screens, displays the Main Menu. The Up and Down keys maneuver the selection bar up and down and Edit selects the highlighted item to enter the sub-menus. All items with a sub-menu are indicated by a right facing arrow at the end of the line. To edit menu item values, swipe the Edit key, and use the Up and Down keys to edit the value. Once the desired value is entered, swipe the Edit key again to save the value. Swipe the Next key to reverse out of a sub-menu. Important: Some values require a Technician Sequence to be entered to change their ! values. This is to prevent the operator from inadvertently changing the values. When prompted to “Enter technician sequence:” simply swipe the Up key four times to unlock the value for editing. 4.2 General Setup for the SensePoint After ensuring proper installation perform the following steps: 1. Apply power to the gas detector 2. Verify the detector has begun startup. Note: Once the detector is on the data screen, you may notice high or low values out of the full-scale range. These values should quickly return to the zero-gas value if no gas is present. No false alarms should be indicated at this time as the zero-gas value will be transmitted by the detector during the user-defined warmup delay period (up to 5 minutes). 3. Using the magnetic interface, navigate the menus to ensure: a) Alarm levels for Alarm 1, 2 and 3 are set to the desired value Note: SensePoint gas detectors have standard relays, which should also be set up at this time. When no relays are installed, alarms are indicated only by the display color. b) Time and date are set correctly c) Engineering units are set to the desired value d) Calibration span gas value is set to the value of the calibration gas that will be used to perform initial calibration e) Calibration marker is set to the desired value (this is the value the output will be held at during calibration and the calibration purge delay) 4. After sensor has stabilized, perform routine sensor calibration in accordance with Chapter 5. UM-1096 Revision A 11 4.3 Normal Operation During normal operation the sensor data is displayed on one of three data display screens as shown below. To cycle through the data display screens, use a magnet and swipe the Next key until the desired screen is reached. Figure 8 SensePoint Data Display Screens 4.4 Fault Condition The Fault alarm is used to indicate a condition when there is a failure from the sensor or an out of range state has been reached. It is recommended to set the fault alarm level to -10% of the span value. For example, if an H2S sensor is installed with a span value of 100, the fault should be set at -10, or if an oxygen sensor is installed with a span value of 25, the fault setting should be -2.5. If relays are installed, the Fault relay is always Failsafe. This is necessary for the relay to de-energize in the event there is a loss of power, so that a Fault will be indicated. If relays are not installed, a Fault condition will only be indicated by the display color changing to red and/or the red Fault LED flashing. Figure 9 SensePoint Fault Screen UM-1096 Revision A 12 4.5 Alarm Conditions 4.5.1 SensePoint The SensePoint allows the user to select the color associated with a certain alarm level. Options include yellow, orange, red, blue and purple. Alarm 1 is always set to yellow, and the Fault alarm is always set to Red. Figure 10 SensePoint and SenSmart Alarm Screens When an alarm level is reached, the display will change to the user defined color and the alarm level will flash on the display. If Latching is turned on, the alarm will stay enabled until the user acknowledges the alarm by swiping the magnet over the UP/RESET key, even if the alarm condition has cleared. UM-1096 Revision A 13 Chapter 5 Calibration Procedure 5.1 Preparation Calibration is the most important function for ensuring correct operation of the SensePoint Series of gas detectors. The CAL MODE is designed to make calibration quick, easy and error free, and a successful Zero and Span calibration requires only four keystrokes. The 4-20mA output transmits 3mA during the calibration, and 4mA during calibration purge to prevent alarms. After 5 minutes of inactivity the gas detector will exit calibration mode automatically. RC Systems recommends performing calibrations Immediately prior to placing a gas detector in service Any time a new sensor is installed Every six months for routine calibrations (more often if sensor is known to have been exposed to gas for extended periods of time) Periodic bump tests are recommended if detector has potentially been exposed to incompatible gases to ensure correct operation Follow these calibration guidelines to ensure proper operation of your RC Systems, Inc. gas detector: Calibration accuracy is only as good as the calibration gas accuracy. RC Systems recommends calibration gases with National Institute of Standards and Technology (NIST) traceable accuracy to increase the validity of the calibration. Do not use gas cylinders beyond their expiration date. Calibrate a new sensor before it is put in use. Allow the sensor to stabilize before starting calibration. Calibrate on a regular schedule. RC Systems recommends once every 6 months, depending on use and sensor exposure to poisons and contaminants. Calibrate only in a clean atmosphere, free of background gas. UM-1096 Revision A 14 Figure 11 Calibration Diagram Prior to beginning your calibration make sure you have the following items: 1. A cylinder of calibration gas with concentration equal to the SPAN GAS VALUE setting (RC Systems typically recommends choosing a value at 50% of full scale.) 2. A cylinder of Zero Air (unless you are confident there is no target gas potentially present in the area) 3. A flow regulator, a fixed flow of 0.5LPM is recommended for most applications, but some instances may require a 1.0LPM fixed flow regulator. 4. A Splash Guard with integral Calibration Adapter or Calibration Adapter UM-1096 Revision A 15 5. Sufficient length of flexible tubing to connect the regulator to the calibration adaptor UM-1096 Revision A 16 5.2 Routine Calibration Procedure Use the following step-by-step procedure to perform Zero and Span calibrations (Figure 13 may be used for reference to the Menus.): ! Note: The first three steps must be performed before the timer expires, 15 seconds, otherwise the SensePoint will exit back to the Data Display Screen. Cal Conf i r m Ar e y ou sur e you want t o ent er c al i br at i on mode? Appl y : 0 E. Uni t s - 25 E. Uni t s - 25 Raw Val ue Appl y : 50 E. Uni t s - 25 E. Uni t s - 25 Raw Val ue [ Edi t ] Yes, [ Next ] No [ Edi t ] = Set Zer o [ Next ] = Cal Span [ Edi t ] = Set Zer o [ Next ] = Cal Span Figure 12 Calibration Menu Flowchart 1. Enter Calibration mode from any of the Data Display Screens by swiping the Down/Cal key. 2. Swipe the Edit key to enter Cal Mode. 3. Apply a clean Zero Gas, using the Calibration Cup or be sure there is no background target gas in the monitored area. After the reading is stable, swipe the Edit key to set the Zero Calibration. To skip the Zero calibration, and go to the Span calibration, swipe the Next key. Once a message that the Zero calibration was completed successfully has been displayed, proceed to the next step. 4. Apply the correct, as indicated, span gas. After the reading is stable, swipe the Edit key to set the Span Calibration. To skip the Span Calibration, swipe the Next key. When a message that the Span Calibration was completed successfully is displayed, the gas detector will exit back to the Data Display Screen. 5. Remove the calibration gas. Once the Cal Purge Delay has expired, normal alarm and relay functionality will be restored. Calibration history records are logged and may be viewed in the Sensor Information. UM-1096 Revision A 17 5.3 Bump Test Procedure ! Note: A bump test, when performed correctly, is meant to check both sensor and alarm functionality. This results in expected alarms, and proper precautions should be taken. Also known as a functionality test, a bump test is not meant to test the accuracy of the detector, and no calibration settings are changed during the test. To perform a bump test, briefly expose the sensor to a gas of known concentration (above the Low Alarm set point), and check to ensure the display reading increases to a value within tolerance of the concentration applied and check for alarm actuation. If the sensor does not perform as expected, RC Systems recommends performing a routine calibration and/or replacing the sensor. If the alarm does not perform as expected check the detector’s alarm settings. UM-1096 Revision A 18 Chapter 6 Maintenance Procedure 6.1 Regular Maintenance RC Systems recommends performing calibrations at regular intervals to ensure proper functionality of the SensePoint. During routine calibration, RC Systems recommends a visual inspection of sensor head, enclosure and conduit entries to check for cleanliness and physical integrity. Cleaning the detector is recommended when necessary but be aware that some cleaning compounds may be detected by an operational detector depending on the sensor type. So, proper precautions should be taken. RC Systems recommends calibrations: Immediately prior to placing a gas detector in service Any time a new sensor is installed Every six months for routine calibrations (more often if sensor is known to have been exposed to gas for extended periods of time) Periodic bump tests are recommended if detector has potentially been exposed to incompatible gases to ensure correct operation 6.2 Sensor Replacement When a sensor has reached its end of life, it is necessary to replace the sensor. For sensor replacement instructions, refer to Chapter 3.7. UM-1096 Revision A 19 Appendix 1 Gas Detector Specifications Power Supply Input: 11-230 VAC, Output: 24 VDC at 15 watts Display 128x64 pixel color backlit LCD display Sensor Input Electrochemical, Catalytic Bead, Infrared, Photoionization Detector sensor, 4-20mA 3-wire 4-20mA current source. Max loop Resistance 600 ohms @ 24VDC Output Three programmable relays MODBUS RS-485 serial interfaces Operating range -40°C to +60°C Sensors include sensor heater for low temperature Environmental Housing operation Relative humidity to 95% for IR; to 85% noncondensing when using electrochemical sensors NEMA 4x Fiberglass (Outside) Width 7.31” (186 mm), Height 7.31” (186 mm), Depth 4.96” (126 mm) Dimensions (Inside) Width 6” (152 mm), Height 6” (152 mm), Depth 4.10” (104 mm)” Shipping weight 6.5 pounds (3 kg) Audible 94 dB at 1 meter Warranty Up to 5 years * see standard warranty clause on our website Figure 14 SensePoint Specifications Table UM-1096 Revision A 20 Appendix 2 Sensor Specifications Relateive Gas Density TWA IDLH Min Span C2H4O 1.5 200ppm 2000ppm (Ca) 30ppm 1500ppm C2H2 0.91 -- asphyxiant -- 0-100% LEL Target gas Formula Acetaldehyde Acetylene Max Span Ammonia NH3 0.6 50ppm 300ppm 25ppm 1000ppm Ammonia NH3 0.6 50ppm 300ppm 1250ppm 5000ppm 0.5ppm Arsine AsH3 2.69 0.5ppm 3ppm -- Arsine AsH3 2.69 0.5ppm 3ppm -- 1ppm Benzene C6H6 1ppm 500ppm 3ppm 25ppm Butane Carbon Dioxide Carbon Dioxide C3H8 CO2 CO2 2.6961 1.55 1.53 2.33 1000ppm (pel) 5000ppm 0.1ppm C 2100ppm 40000ppm 5ppm ---- 0-100% LEL 0-100%vol 5%/vol Carbon Dioxide CO2 1.53 5000ppm 40000ppm -- 5%/vol Carbon Dioxide CO2 1.53 5000ppm 40000ppm -- 1.5%/vol Carbon Monoxide CO 0.97 50ppm 1200ppm 40ppm 5000ppm Chlorine Cl2 2.47 1ppm C 10ppm 5ppm 20ppm Chlorine Dioxide ClO2 2.33 0.1ppm C 5ppm 2ppm 6ppm Combustible Hydrocarbons varies -- asphyxiant -- 100%LEL Ethane C2H6 1.07 -- asphyxiant -- 0-100% LEL Ethanol C2H6O 1.6 1000ppm 3300ppm -- 0-100% LEL Ethylene C2H4 0.98 200ppm asphyxiant -- 0-100% LEL Ethyl Alcohol C2H6O 1.59 1000ppm 3300ppm 40ppm 3300ppm Ethylene Oxide C2H4O 1.49 <0.1ppm (Ca) 800ppm (Ca) 2ppm 100ppm Flourine F2 1.31 0.1ppm 25ppm -- 1ppm Hexane C6H14 2.97 500ppm 1100ppm -- 0-100% LEL Hydrazine N2H4 1.1 C 0.03ppm (Ca) 50ppm (Ca) -- 1ppm Hydrogen H2 0.07 -- asphyxiant 250ppm 5000ppm Hydrogen H2 0.07 -- asphyxiant 500ppm 10000ppm Hydrogen H2 0.07 -- asphyxiant 5000ppm 40000ppm or 100%LEL 100ppm Hydrogen Chloride HCl 1.27 5ppm C 50ppm 20ppm Hydrogen Cyanide HCN ST 4.7ppm 50ppm 35ppm 100pm Hydrogen Flouride HF 0.94 0.69 3ppm 30ppm 10ppm 10ppm Hydrogen Sulfide H2S 1.19 20ppm 100ppm 5ppm 2000ppm Methane CH4 0.6 -- asphyxiant 5%/vol (100%LEL) 100%/vol Methane CH4 0.6 -- asphyxiant -- 0-100% LEL Methane CH4 0.6 -- asphyxiant -- 0-100% LEL Nitric Oxide NO 1.04 25ppm (pel) 100ppm 10ppm 250ppm Nitric Oxide NO 1.04 25ppm (pel) 100ppm 70ppm 500ppm Nitrogen Dioxide NO2 2.62 5ppm C 20ppm 15ppm 20ppm Nitrogen Dioxide NO2 2.62 5ppm C 20ppm 25ppm 200ppm 25%/vol Oxygen O2 1.1 -- 19.50% -- Ozone O3 1.66 0.1ppm 10ppm 510ppb 2ppm Pentane C5H12 2.487 1000ppm 1500ppm -- 0-100% LEL 10ppm Phosphine PH3 1.18 0.3ppm 50ppm 5ppm Propane C3H8 1.55 1000ppm (pel) 2100ppm -- Propane C3H8 1.55 1000ppm (pel) 2100ppm -- 0-100% LEL Propane C3H8 1.55 1000ppm (pel) 2100ppm -- 0-100% LEL Propylene C3H6 1.45 -- asphyxiant -- 0-100% LEL Silane SiH4 1.11 5ppm asphyxiant 45ppm 50ppm Sulfur Dioxide SO2 2.26 5ppm 100ppm 10ppm 100ppm Sulfur Dioxide SO2 2.26 5ppm 100ppm 100ppm 2000ppm UM-1096 Revision A 22 TYPE T50 T90 TEMP °F Relative Humidity (noncondensing) Application Notes A1 A2 A3 20% 40% 60% Millenium sensor 20% 40% 60% PID -- <3 -40° to 131° 0 to 99% IR <5 <10 -40° to 158° up to 99% EC <20 <60 -4° to 104° 15 to 90% 20% 40% 60% EC <30 <90 -4° to 104° 15 to 90% 20% 40% 60% EC <20 <60 -4° to 104° 20 to 95% 20% 40% 60% EC -- <30 -4° to 104° 10 to 95% 20% 40% 60% PID -- <3 -40° to 131° 0 to 99% 20% 40% 60% IR IR IR -<15 <5 <30 <30 <10 -4° to 122° -4° to 122° -40° to 158° 0 to 95% 0 to 95% up to 99% Specify span when ordering Millenium sensor 20% 20% 20% 40% 40% 40% 60% 60% 60% IR -- <30 -4° to 122° 0 to 95% Low power IR in development 20% 40% 60% IR -- <30 -4° to 122° 0 to 95% Low power IR 20% 40% 60% EC -- <30 -4° to 122° 15 to 90% 20% 40% 60% EC -- <60 -4° to 122° 15 to 90% 20% 40% 60% EC -- <60 -4° to 122° 15 to 90% 20% 40% 60% CB 3 8 -4° to 158° 0 to 100% 20% 40% 60% IR <5 <10 -40° to 158° up to 99% 20% 40% 60% 60% Available with or without H2S filter Millenium sensor IR <5 <10 -40° to 158° up to 99% Millenium sensor 20% 40% IR <5 <10 -40° to 158° up to 99% Millenium sensor 20% 40% 60% PID -- <3 -40° to 131° 0 to 99% 20% 40% 60% EC -- <200 -22° to 122° 15 to 90% 20% 40% 60% EC <30 <80 14° to 104° 15 to 90% 20% 40% 60% IR <5 <10 -40° to 158° up to 99% 20% 40% 60% EC <30 <120 14° to 104° 20 to 95% 20% 40% 60% EC -- <80 -22° to 122° 15 to 90% 20% 40% 60% EC <40 <70 -4° to 104° 16 to 90% 20% 40% 60% EC <40 <60 -4° to 104° 15 to 95% 20% 40% 60% EC -- <200 -22° to 122° 15 to 90% 20% 40% 60% EC -- <120 -22° to 122° 15 to 90% 20% 40% 60% EC -- <90 -4° to 104° 15 to 90% 20% 40% 60% EC -- <55 -22° to 122° 15 to 90% 20% 40% 60% IR -- <30 -4° to 122° 0 to 95% Specify span when ordering 20% 40% 60% IR -- <30 -4° to 122° 0 to 95% Low power IR 20% 40% -- IR <5 <10 -40° to 158° 0 to 99% Millenium sensor 20% 40% 60% EC -- <30 -22° to 122° 15 to 90% 20% 40% 60% EC -- <75 -22° to 122° 15 to 90% 20% 40% 60% EC -- <60 -22° to 104° 15 to 85% 20% 40% 60% EC -- <40 -4° to 122° 15 to 90% 20% 40% 60% EC -- <15 -22° to 131° 5 to 95% 19 18 17 EC -- <150 -4° to 122° 15 to 90% 20% 40% 60% Millenium sensor IR <5 <10 -40° to 158° up to 99% 20% 40% 60% EC -- <20 -22° to 122° 15 to 90% Millenium sensor 20% 40% 60% IR -- <30 -4° to 122° 0 to 95% 20% 40% -- IR <5 <10 -40° to 158° 0 to 99% 20% 40% 60% Millenium sensor IR -- <30 -4° to 122° 0 to 95% Low power IR 20% 40% 60% IR <5 <10 -40° to 158° up to 99% Millenium sensor 20% 40% 60% EC -- <60 -4° to 104° 10 to 95% 20% 40% 60% EC -- <40 -22° to 122° 15 to 90% 20% 40% 60% EC -- <30 -22° to 122° 16 to 90% 20% 40% 60% UM-1096 Revision A 23 Appendix 3 Modbus Table and Operations The SensePoint may be equipped with two optional (10-0388 Relay/RS-485 Modbus Option Board) RS485 boards where the 10-0388 Relay board can be set up as master (for remote sensors) or slave, and the RS-485 Modbus Option board can be set up as master (for remote sensors) and slave (base 1). The Modbus slave ports allow function code 3 (write coil), as well as function code 6, and 16 (write holding registers). These function codes can be used to write configuration parameters to the SensePoints. Writing parameters that span multiple register (such as 32bit floating points) requires function code 16. All registers must be written at once. The following table describes the SensePoint Modbus slave database. Any portion of this data may be read by a Modbus master device such as a PC, PLC, DCS or RC Systems ViewSmart controllers. Since the Modbus port is RS-485, multiple SensePoints may be multi-dropped onto the same cable. UM-1096 Revision A 24 System Registers Input Registers Tag Address Type Function Code to Read Function Code to Write Size Notes 0- OK 1- Alarm 1 2- Alarm2 3- Alarm3 4- Fault 5- Warmup 6- Inhibited 7- Zero Calibration 8- Calibration Span 9- Calibration Purge 10- Calibration Mode 11- Diagnostics Mode 12- Value Error (Calibration needed or Channel State Over range) 13- Sensor Error (Channel State Corrupted, Channel State Over range, Channel State Mismatch, Channel State No Sensor, Channel State Sensor Error, Channel State Comm Error, Channel state Scaling Error) 12-bit value; 800 = 4mA; 4000 = 20mA Packed Status 31000 Unsigned Integer 4 N/A 1 Analog Output 31001 Unsigned Integer 4 N/A 1 Sensor Life 31009 Integer 4 N/A 1 16-bit signed integer 1 to 100 1 indicates Calibration Required Temperature 31011 4 N/A 2 16-bit integer 1 to 4095 scaled for - 55°C to +125°C 4-20mA(mA) 31210 4 N/A 2 32-bit floating point Bridge Supply(V) 31220 4 N/A 2 32-bit floating point Bridge Out(V) 31224 4 N/A 2 32-bit floating point Version 32002 4 N/A 1 Factory use only UM-1096 Revision A 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point Unsigned Integer 25 Boot Date 32006 Date 4 N/A 2 Last Power up date Boot Time Holding Registers 32009 Time 4 N/A 2 Last Power up Time Alarm Reset 40001 3 6 1 Write to acknowledge alarm Set Unity 40002 3 6/16 1 Start Inhibit 40003 3 6/16 1 Stop Inhibit 40004 3 6/16 1 Name 40010 3 6/16 1 16-character ASCII text Date 40020 Command write 1 to activate Command write 1 to activate Command write 1 to activate Command write 1 to activate Packed Character String Date 3 6/16 2 Current Data Time 40023 Time 3 6/16 2 Current Time Warmup Time Cal Purge Time 40027 40028 Integer Integer 3 3 6/16 6/16 1 1 Warm up delay (minutes) Cal purge delay (minutes) 0-Clear 1-Triggered 1 prohibits display of values < 0 Block Negative 40029 Selection 3 6/16 1 Comm Mode 40030 Selection 3 6/16 1 Baud Rate 40031 Selection 3 6/16 1 Parity 40032 Selection 3 6/16 1 Remote ID 40033 Integer 3 6/16 1 Byte Order 40036 Selection 3 6/16 1 40038 Selection 3 6/16 1 40039 Selection 3 6/16 1 Comm 1 LED Enable Comm 1 Term Resistor UM-1096 Revision A 0-Modbus slave 1-Remote sensor MODBUS serial port #1 0 -9600 1 - 19200 2 - 38400 3 - 57600 4 - 115200 0- None 1- Even 2-Odd 0-ABCD 1-CDAB 2-BADC 3-DCBA 0-No 1-Yes 0-No 1-Yes 26 Comm 2 LED Enable 40048 Selection 3 6/16 1 0-No 1-Yes Comm 2 Term Resistor 40049 Selection 3 6/16 1 0-No 1-Yes Table 1 System Registers Relay Registers Input Registers Function Code to Write Size Notes 4 N/A 1 0-Clear 1-Triggered Selection 4 N/A 1 32022 Selection 4 N/A 1 Warmup 32025 Selection 4 N/A 1 0-No 1-Yes Standard Relay 1 Flashing 32026 Selection 4 N/A 1 0-No 1-Yes Standard Relay 2 Flashing 32027 Selection 4 N/A 1 0-No 1-Yes Standard Relay 3 Flashing 32028 Selection 4 N/A 1 0-No 1-Yes Tag Address Type Standard Relay 1 State 32020 Selection Standard Relay 2 State 32021 Standard Relay 3 State Function Code to Read Holding Registers Relay 1 Source 40106 Selection 3 6/16 1 Relay 1 Acknowledge 40107 Selection 3 6/16 1 Relay 1 Failsafe 40108 Selection 3 6/16 1 Relay 1 Refresh Time 40109 Integer 3 6/16 1 UM-1096 Revision A 0-Clear 1-Triggered 0-Clear 1-Triggered 0-Alarm 1 1-Alarm 2 3-Alarm 3 3-Fault 4-Cal Mode 5-Cal Zero 6-Cal Span 7-Disabled 0-No 1-Yes 0-No 1-Yes 27 Relay 2 Source 40116 Selection 3 6/16 1 Relay 2 Acknowledge 40117 Selection 3 6/16 1 Relay 2 Failsafe 40118 Selection 3 6/16 1 Relay 2 Refresh Time 40119 Integer 3 6/16 1 Relay 3 Source 40126 Selection 3 6/16 1 Relay 3 Acknowledge 40127 Selection 3 6/16 1 Relay 3 Failsafe 40128 Selection 3 6/16 1 Relay 3 Refresh Time 40129 Integer 3 6/16 1 0-Alarm 1 1-Alarm 2 3-Alarm 3 3-Fault 4-Cal Mode 5-Cal Zero 6-Cal Span 7-Disabled 0-No 1-Yes 0-No 1-Yes 0-Alarm 1 1-Alarm 2 3-Alarm 3 3-Fault 4-Cal Mode 5-Cal Zero 6-Cal Span 7-Disabled 0-No 1-Yes 0-No 1-Yes Table 2 Relay Registers UM-1096 Revision A 28 Sensor Registers Input Registers Tag Function Function Code to Code to Read Write Size Address Type Send Sensor Life 40153 Selection 3 6/16 1 Contact Info String 40160 Packed Character String 3 6/16 1 Security 40182 Selection 3 6/16 1 Measurement Name 40401 3 6/16 1 E. Units 40423 3 6/16 1 PGA Gain 40433 3 6/16 1 Zero Setpoint 42001 3 6/16 2 Span Setpoint 42003 3 6/16 2 Zero Value 42005 3 6/16 2 Span Value 42007 3 6/16 2 Fault Value 42009 3 6/16 2 Alarm 1 Setpoint 42011 3 6/16 2 Alarm 2 Setpoint 42013 3 6/16 2 Alarm 3 Setpoint 42015 3 6/16 2 Calibration Gain 42017 3 6/16 2 Calibration Offset 42019 3 6/16 2 Packed Character String Packed Character String Integer 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point 32-Bit Floating Point Notes 0-No 1-Yes 16 ASCII characters (2 per register) 0-Unlocked 1-Locked 16 ASCII characters (2 per register) 10 ASCII characters (2 per register) Contact Factory Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Modbus 32-bit IEEE 754 Floating Pt Table 3 Sensor Registers UM-1096 Revision A 29 Channel Registers Input Registers Tag Address Type Function Code to Read Alarm 1 Status 33017 Selection 4 N/A 1 0-No 1-Yes Alarm 1 Flashing 33018 Selection 4 N/A 1 0-No 1-Yes Alarm Status 33019 Selection 4 N/A 1 0-No 1-Yes Alarm Flashing 33020 Selection 4 N/A 1 0-No 1-Yes Alarm 3 Status 33021 Selection 4 N/A 1 0-No 1-Yes Alarm 3 Flashing 33022 Selection 4 N/A 1 0-No 1-Yes Fault Status 33023 Selection 4 N/A 1 0-No 1-Yes Comm Error 33024 Selection 4 N/A 1 True if comm error Config Error 33025 Selection 4 N/A 1 True if config error I/O Error 33026 Selection 4 N/A 1 True if input/output error Calibration Flag 33027 Selection 4 N/A 1 True if calibration in progress Error Flashing 33030 Selection 4 N/A 1 True if channel error Value 33065 32-Bit Floating Point 4 N/A 2 Tag Address Type Function Code to Read Function Code to Write Size Notes Alarm 1 Latch 43001 Selection 3 6/16 1 0-No 1-Yes Alarm 1 Trip 43002 Selection 3 6/16 1 0-High 1-Low Alarm 1 On Delay 43003 Integer 3 6/16 1 Activation delay in seconds Alarm 1 Off Delay 43004 Integer 3 6/16 1 Deactivation delay in minutes Alarm 1 Deadband% 43005 Integer 3 6/16 1 Percent of scale Alarm 2 Latch 43011 Selection 3 6/16 1 0-No 1-Yes Holding Registers UM-1096 Revision A Function Code to Write Size Notes 30 Alarm 2 Trip 43012 Selection 3 6/16 1 0-High 1-Low Alarm 2 On Delay 43013 Integer 3 6/16 1 Activation delay in seconds Alarm 2 Off Delay 43014 Integer 3 6/16 1 Deactivation delay in minutes Alarm 2 Deadband% 43015 Integer 3 6/16 1 Percent of scale Alarm 2 Color 43016 Selection 3 6/16 1 0-Red 1- Orange 2-Blue Alarm 3 Latch 43021 Selection 3 6/16 1 0-No 1-Yes Alarm 3 Trip 43022 Selection 3 6/16 1 0-High 1-Low Alarm 3 On Delay 43023 Integer 3 6/16 1 Activation delay in seconds Alarm 3 Off Delay 43024 Integer 3 6/16 1 Deactivation delay in minutes Alarm 3 Deadband% 43025 Integer 3 6/16 1 Percent of scale Alarm 3 Color 43026 Selection 3 6/16 1 0-Red 1- Orange 2-Blue Alarm 3 Enabled 43027 Selection 3 6/16 1 0-No 1-Yes Data From 43031 Selection 3 6/16 1 0-Sensor 1-Remote Sensor 2-4-20mA Min Raw 43032 3 6/16 1 Binary (800) Max Raw 43033 3 6/16 1 Binary (4000) Remote ID 43034 Unsigned Integer Unsigned Integer Integer 3 6/16 1 Binary Remote ID 43042 Integer 3 Decimal Points 43079 Selection 3 6/16 1 Deadband(%) 43081 Integer 3 16 1 Filter Count 43090 Integer 3 6/16 1 Number of decimal points Modbus 32-bit IEEE 754 Floating Pt Binary ;0 to 60 Polarity 43092 Selection 3 6/16 1 Binary Bridge Voltage 43093 32-Bit Floating Point 3 16 2 Modbus 32-bit IEEE 754 Floating Pt Balance 43095 Integer 3 6/16 1 Binary Heater Enabled 43096 Selection 3 6/16 1 0-No 1-Yes Heater Setpoint 43097 32-Bit Floating Point 3 16 2 Modbus 32-bit IEEE 754 Floating Pt UM-1096 Revision A 1 31 Temp Comp -40C 43099 Temp Comp -30C 43103 Temp Comp -20C 43107 Temp Comp -10C 43111 Temp Comp 0C 43115 Temp Comp 10C 43119 Temp Comp 20C 43123 Temp Comp 30C 43127 Temp Comp 40C 43131 Temp Comp 50C 43135 Temp Comp 60C 43139 Sensor Type 43143 Cal mA Setting 43145 Temperature Comp Temperature Comp Temperature Comp Temperature Comp Temperature Comp Temperature Comp Temperature Comp Temperature Comp Temperature Comp Temperature Comp Temperature Comp 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset 3 16 4 32-bit FP Gain ;32-bit FP Offset Selection 3 6/16 1 0-None, 1-EC, 2-Bridge, 3-Low Power IR 32-Bit Floating Point 3 16 2 Modbus 32-bit IEEE 754 Floating Pt Table 4 Channel Registers UM-1096 Revision A 32 Appendix 4 Mai n Menu Out put Set t i ngs I nput Set t i ngs Comm Set t i ngs Secur i t y Ev ent Log Sy st em Techni c i an Menu Navigation > > > > > > > Main Menus Alarm Outputs Out put Set t i ngs Anal og Out put Rel ay 1 Rel ay 2 Rel ay 3 I nhi bi t > > > > > I nput Set t i ngs Al ar m 1 Al ar m 2 Al ar m 3 Faul t Al ar m Dat a Fr om Conf i gur e Cal i br at i on Temp Comp > > > > > > > > The Alarm Outputs Menu is accessed via the Main Menu, and is used to configure the mapping of the three programmable relays to the alarm setpoints, and relay configuration items such as Acknowledge, Failsafe and Override. Input Settings The Input Settings Menu provides access to user configurable input parameters. This includes Alarm settings for all three alarms, access to the data from menus (where you can adjust sensor settings for various types of sensors including sensor voltage for bridge type sensors), input configuration settings including tag name, engineering units and inCal mA, calibration span value, and the Temperature compensation table. Com Settings The Com Settings Menu provides access to the settings for the Modbus configuration, when installed. Security Allows the user to enter a passcode to restrict access to some settings Event Log The Event Log allows the user to view a list of recent events logged in the transmitter, and to clear the log. Events are logged in a first in first out manner. System User adjustable items which effect the entire gas detector, and are not specific to either channel. Technician The Technician Menu provides access to a variety of useful troubleshooting screens to view ADC reading, Discrete I/O, Current input, Sensor life and access to the diagnostics mode for testing analog outputs, relay function and LED operation. Help The Help Menu provides a QR Code link to this manual Comm Set t i ng Mode Modbus Sl av e Remot e Sens or > Radi o Set up > Modbus Sl av e > Secur i t y Secur i t y Unl ock ed Code t o Loc k * * ** Cont ac t I nf o Ev ent Log Vi ew Ev ent s Cl ear Ev ent s > > Sy st em Ver s i on v1. 07 Name SenSmar t Dat e 09/ 05/ 2018 Ti me 14: 04: 37 Set Cont r as t > Techni c i an Anal og Rel ay s I nput s Di agnos t i c s > > > > UM-1096 Revision A 33 Output Settings Out put Set t i ngs Anal og Out put Rel ay 1 Rel ay 2 Rel ay 3 I nhi bi t Output Settings Menus > > > > > Anal og Out put s Faul t mA Cal mA 1 3 Rel ay Sour c e Fai l s af e Ac knowl edge Ref r es h( m) St at e 1 Rel ay Sour c e Fai l s af e Ac knowl edge Ref r es h( m) St at e 2 Rel ay 3 Sour c e St at e I nhi bi t I nhi bi t Ti me( m) St ar t I nhi bi t St op I nhi bi t Ti mer ( s ) UM-1096 Revision A Al ar m 1 No No No Cl ear Al ar m 2 No No No Cl ear Faul t Cl ear 15 > > 0 Analog Outputs o Fault mA Allows the user to configure the mA output when the detector is in the Fault condition. This is useful to indicate a fault condition on the connected control device. o Cal mA Allows the user to configure the mA output when the detector is in Cal Mode. This is useful to indicate a calibration condition on the connected control device. Relay 1, 2, 3 o Source The Source setting can be set to Alarm 1, Alarm 2, Alarm 3, Fault, Cal Mode, Cal Zero, Cal Span or Disabled. This setting determines which condition must be met in order for the relay to actuate. o Failsafe When set to Yes, Failsafe means the relay de-energizes during alarm and energizes with no alarm. This is useful for signaling an alarm on a loss of power. The dedicated Fault relay is always Failsafe. o Acknowledge When set to Yes, Acknowledge means the UP/RESET key will set the relay to its normal state even if the alarm condition still exists. This can be useful for silencing audible devices driven from the relay. o Refresh When enabled, this feature refreshes the relay for acknowledged alarms if the indicated time elapses and the alarm condition still exists o State Indicates the current state of the relay Inhibit o Fault mA The inhibit feature allows the user to inhibit outputs during a designated time period. Once the timer has been started all outputs will be blocked until the time has expired. o Start Inhibit Starts the inhibit timer o Stop Inhibit Stops the inhibit timer o Timer (s) Indicates the time remaining on the inhibit timer in seconds 34 I nput Set t i ngs Al ar m 1 Al ar m 2 Al ar m 3 Faul t Al ar m Dat a Fr om Conf i gur e > > > > > > I nput Set t i ngs Cal i br at i on Temp Comp > > Al ar m 1 Set poi nt Lat c hi ng Tr i p On Del ay( s ec) Of f Del ay( mi n) Deadband % 20 No Hi gh 0 0 1 Al ar m 2 Set poi nt Lat c hi ng Tr i p On Del ay( s ec) Of f Del ay( mi n) Deadband % 40 No Hi gh 0 0 1 Col or Al ar m 2 Setpoint (Alarm 1, 2, 3 and Fault) Setpoint enters the engineering unit value where the alarm will trip. It may be negative, and trip when monitored values fall out of range in this direction. Latching (Alarm 1, 2, 3) Setting Latching to YES causes the alarm to remain active even after the condition is gone, and to reset only when the UP/RESET key is swiped from a data display. Trip (Alarm 1, 2, 3) Set Trip to HIGH to have the alarm trip when the value goes above the setpoint. Set to LOW to trip when the value falls below the setpoint. On Delay (sec) (Alarm 1, 2, 3) On Delay allows entering a maximum 10 second delay before this alarm becomes active. This is useful for preventing spurious alarms by brief spikes beyond the alarm setpoint. Off Delay (min) (Alarm 1, 2, 3) Off Delay allows entering a maximum 120-minute delay before clearing an alarm after the alarm condition is gone. This is useful for continuing an alarm function, such as operation of an exhaust fan, for a period of time after the alarm condition clears. Deadband % (Alarm 1, 2, 3) Deadband allows forcing low values to continue to read zero. This is useful when there are small amounts of background gases that cause fluctuating readouts above zero. The highest amount of Deadband allowed is 5%. Color (Alarm 2, 3) Selecting Color changes the color associated with the particular alarm. Options are Red, Blue, Purple and Orange. Enabled (Alarm 3) Set to YES to enable Alarm 3 and NO to disable. Red Al ar m 3 Enabl ed Set poi nt Lat c hi ng Tr i p On Del ay( s ec) Of f Del ay( mi n) Yes 60 No Hi gh 0 0 Al ar m 3 Deadband % Col or 1 Red Faul t Al ar m Set poi nt UM-1096 Revision A Input Settings Menus 0 35 Dat a Fr om Sour c e Sens or Remot e Sens or No Mi n Raw 800 Max Raw 4000 Remot e I D 1 Al i as 31001 Input Settings Menus (cont’d) o Dat a Fr om I nt er f ac e COM1 Fi l t er ( s econd) 5 By t e Or der ABCD Pol ar i t y Negat i v e Heat er Enabl ed No Heat ( degC) 25 Dat a Fr om Set Vol t age Set Bal anc e Set PGA Mar k er o o o o > > > > o o o Conf i gur e Tag Meas ur ement Name E. Uni t s E. Uni t s Zer o 0 Span 100 Deci mal Poi nt s 0 Bl oc k Negat i v e Yes Conf i gur e Deadband ( %) War mup( m) Cal Pur ge( m) o o o o o 1 1 1 o o Cal i br at i on Zer oSet poi nt SpanSet poi nt Cal Gai n Gai n Of f set Set Uni t y Cal i br at e o 0 50 1 0 > > - 40C - 30C - 20C - 10C 0C 10C Temp Comp g1. 000: o+0. g1. 000: o+0. g1. 000: o+0. g1. 000: o+0. g1. 000: o+0. g1. 000: o+0. 000 000 000 000 000 000 20C 30C 40C 50C 60C Temp Comp g1. 000: o+0. g1. 000: o+0. g1. 000: o+0. g1. 000: o+0. g1. 000: o+0. 000 000 000 000 000 o o o o o o o o UM-1096 Revision A o o o o o o Data From (certain menu items only show up depending on the input type) Source determines the type of sensor installed in the detector. E.g. bridge, electrochemical, etc. Remote Sensor set to Yes indicates that the sensor is installed remotely with Remote sensor option. Min and Max Raw set the range of the input to the A/D converter. Normally set to 800/4000. Useful when the sensor’s output doesn’t provide a full range signal. Remote ID is where the Modbus slave’s ID number is entered Alias is the register number which defines the location of the variable representing the input value of the Modbus data received through the communication ports Interface assigns which communication port the Modbus slave is connected to and the detector will get its data from Filter (second) sets the number of seconds over which samples are averaged Byte Order determines WORD and BYTE alignment of data at the remote Modbus transmitter when sending this 4-byte IEEE floating point values Polarity determines the polarity of the sensor Heater Enabled determines if the sensor heater is turned on or off Heat (degC) is the thermostat setting of the sensor Set Voltage set’s the voltage being supplied to bridge type sensors Set Balance adjusts the balance of a catalytic bead sensor and must only be adjusted with ZERO gas on the sensor. Set PGA is the adjustment that matches the input signal range to the detectors input signal conditioning circuits. Marker used to detect special modes of operation from analog inputs, which some monitors use to indicate special modes of operation, such as calibration mode Configure Tag is a 16-character ASCII field typically used to describe the monitored point by user tag number or other familiar terminology. E. Units or engineering units may have up to 10 ASCII characters, and is usually factory configured based on sensor type. Zero defines the reading to be displayed when the output is 4mA (0%) Span defines the reading to be displayed when 20mA (100%) is the output. Decimal Points sets the resolution of the displayed reading, and may best to zero, one or two. Block Negative blocks negative values from being display (Displays 0). Deadband (%) allows forcing low values to continue to read zero. This is useful when there are small amounts of background gases that cause fluctuating readouts above zero. The highest amount of Deadband allowed is 5%. Note: Deadband affects all outputs as well as the local reading. Warmup (m) defines the time allotted for sensor warmup. During this time output s will be held at a zero value and relays will stay in their normal state. Cal Purge (m) determines the amount of time the transmitter will stay in calibration mode after calibration is complete as the sensor returns to normal state. Calibration Zero Setpoint is set to the zero value. Span Setpoint is set to the calibration gas value, typically 50% of full scale. Cal Gain reflects the change made when calibrating. Gain Offset reflects the change made when calibrating. Gain Unity is to reset the Gain and Offset back to default (1 and 0 respectively) Calibrate is used to calibrate sensors. Temp Comp allows the user to adjust the gain and offset that is applied to sensors to compensate for temperature drift. Factory supplied sensors are preprogrammed with these values which are automatically uploaded from the Smart Sensor. 36 Comm Settings Menus Comm Set t i ng Mode Modbus Sl av e Remot e Sens or > Radi o Set up > Modbus Sl av e > Remot e Sens or Set Remot e I D Led Enabl e Ter m. Resi s t or 1 No No Radi o Set up Net wor k A Sy st em I D 0 HOP Channel 1 Mode Wav ecas t TX Power 10mW Hand Shaki ng No Radi o Set up Wakeup Ti me( mi n) 5 TX Ret r i es 1 TX Conf i g( hour ) 1 Pr ot oc ol Wav ecas t UM-1096 Revision A Mode Determines the mode of operation for the communication port. Remote Sensor o Set Remote ID is where the Modbus slave’s ID number is entered o LED Enable is to enable the serial communication LED. o Term. Resistor is to enable the terminating resistor. Radio Setup o Network is where the network is selected from A-Z. o System ID is to assign the device a unique ID o Hop Channel is set to match the server’s Hop Channel o Mode is for switching between WaveCast and Legacy mode. o Power is the level of power for communicating with the selection of 10mW, 100mW, 200mW, 1W. o Hand Shaking o Wakeup is the amount of time set between normal transmitting o TX Retries is the amount of times the transmitter will try to transmit after failing to o TX Config is how often the transmitter will send the config information packet to the server o Protocol is for picking between the WaveCast and Legacy network protocol 37 Comm Settings Menus (cont’d) Modbus Sl av e Baud Rat e Par i t y Remot e I D By t e Or der LED Enabl e Ter m. Resi s t or UM-1096 Revision A 9600 None 1 ABCD No No Modbus Slave (when installed) o Baud Rate allows users to set the data rate of the communication port. The options include 9600, 19200, 38400, 57600 and 115200. o Parity is a bit that is added to ensure that the number of bits with the value "1" in a set of bits is even or odd. Parity bits are used as the simplest form of error detecting within code. The default is None. o Remote ID is where the Modbus slave’s ID number is entered o Byte Order determines WORD and BYTE alignment of data at the remote Modbus transmitter when sending this 4-byte IEEE floating point values o LED Enable enables the RX and TX LEDs to flash green on valid transmit and receive transmissions. For ports configured as master, the RX LED will flash red if there is a Comm Error or if an exception is received. Slave ports will cause the RX LED to flash red under the same conditions but can also cause the TX LED to flash red if an invalid function code is received or if the wrong register is given. 38 System Menus Sys t em Ver s i on Name Dat e Ti me Set Cont r as t v 1. 07 SenSmar t 03/ 22/ 2017 15: 54: 22 > Version The version of firmware installed on the gas detector Name The user defined name of the gas detector. Swipe edit to change. Date Current Date. Swipe edit to change Time Current time on 24 hour clock. Swipe edit to change Set Contrast This menu allows the user to adjust the display’s contrast to make it lighter or darker Technician Menus Tec hni c i an Anal og I nput Di agnos t i c s > > > Di agnos t i c s Anal og Out put LED Tes t Anal og Out put mA = 6. [ Up/ Down] t o adj us t [ Nex t ] t o ex i t UM-1096 Revision A > > Analog Selecting Analog displays the current output from the analog output terminals in mA. Input Displays the current input to the detector. Items displayed include input source, A/D counts, and display value. Diagnostics The Diagnostics Menu is entered by swiping the edit key, entering the technician’s sequence (4 swipes of the UP key) and then swiping the edit key again. o Analog Output The Analog Output Diagnostics Menu is useful for troubleshooting the wiring of the analog output terminals. While in the menu, swipe the up and down keys to raise and lower the output from 0mA to 24mA. o LED Test Swiping Edit on the LED Test menu causes the two LEDs on the display to alternate on and off and change colors between red and green. 39 Appendix 5 Ordering Information (To configure your custom gas detector visit www.rcsystemsco.com) Part Number Description 10-0517 SenSmart 5000 CPU Board 10-0519 SenSmart SensePoint Shield Board 10-0532 SenSmart Relay and RS-485 Modbus Option Board Reference 7 Accessories 10-0198 Sensor Head Splash Guard with Remote Cal Port 10-0203 Sensor Head Calibration Adaptor 10-0270 Stainless Steel Duct Mount 10-0379 PVC Duct Mount 1000-2498 Gas Detector Stand 1000-2499 Transmitter Pole Mount Bracket 1.5” 10-0322 Magnetic Mounting Kit for Aluminum Enclosure 10-0480 Magnetic Mounting Kit for Poly Enclosure UM-1096 Revision A 40 Appendix 7 Frequently Asked Questions How do I perform a calibration? To perform a calibration, please refer to Chapter 5. RC Systems recommends performing calibrations Immediately prior to placing a gas detector in service Any time a new sensor is installed Every six months for routine calibrations (more often if sensor may have been exposed to gas for extended periods of time) Periodic bump tests are recommended if detector has potentially been exposed to incompatible gases to ensure correct operation Is there a Quick Start Guide available? Yes, visit www.rcsystemsco.com/downloads for a complete list of all of our product materials available for download. My SensePoint is not responding to Modbus queries. Verify the Slave ID is correct (Appendix 4). Verify the Modbus master is polling the correct alias (Appendix 4). Verify Modbus wires are connected to the correct terminals (Chapter 3.4). My SensePoint is responding to gas but the controller is in fault. Verify the analog signal wire is connected to the correct terminal at the monitor (Chapter 3.3). Verify the analog signal wire is connected to the correct terminal at the controller. For RC Systems controllers the HI terminal on the analog input board is where the signal wire connects. Verify monitor’s 4-20 mA output by disconnecting the signal wire and measure across 4-20 output (+) and common (-) (Chapter 3.3). My SensePoint is reading NO SENSOR. Remove senor head cover and verify the Smart Sensor module is fully engaged in the Smart Sensor connector (Chapter 3.6). Verify the Smart Sensor connector is fully plugged into the Smart Sensor connection on the I/O board. I can’t loosen the XP enclosure cover. Make sure the set screw has been loosened. My SensePoint is failing calibration. Make sure the calibration gas is the proper concentration and gas type. UM-1096 Revision A 41 Be sure to follow the calibration procedure. For Technical Support call 409-986-9800 x160 or email [email protected]. UM-1096 Revision A 42 Appendix 8 Priority 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Channel State MFG Diagnostic Inhibit Corrupted Sensor Error Type Error No Sensor Cal Needed Comm Error I/O Error Config Error Warmup Overrange Cal Zero Cal Span Cal Purge Fault Alarm 3 Alarm 2 Alarm 1 UM-1096 Revision A Channel States Screen Color Green White Green Red Red Red Red Red Red Red Red Green Current Alarm Color Pink Pink Pink Red User Programmed User Programmed Yellow Description State when performing manufacturers checkout process Not visible since it is a menu item Used in PGA/Balance/Voltage screens Sensor Memory is corrupted Sensor is found/valid, but failed to read information from the sensor Sensor mismatch, and user failed to accept the sensor Sensor is not found A calibration of the sensor is required Indicates timeout or invalid reply from Modbus or wireless device Indicates a failure to communicate between I/O board electronics Indicates interface for Modbus/wireless is configured for something else Indicates the detector is in the user defined warmup time period Indicates the sensor is reading over the maximum allowable range Indicates calibration mode Indicates calibration mode Indicates the detector is in the user defined cal purge time period Indicates a fault condition exists Indicates the Alarm 3 condition exists Indicates the Alarm 2 condition exists Indicates the Alarm 1 condition exists 43 Appendix 9 Drawings Drawings Figure 13 Mounting Dimensions UM-1096 Revision A 44 Figure 14 10-0517 CPU Board Figure 15 10-0533 I/O Board UM-1096 Revision A 45 Figure 16 10-0532 Modbus/Relay Board UM-1096 Revision A 46
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