MTD E645E Operator`s manual
Advertentie
Advertentie
Operator’s Manual
Snow Thrower
Models
615, E6A5E,
E645E, E665E
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forestcovered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U.S.A.
FORM NO. 770-10025A
(6/99)
TABLE OF CONTENTS
Content Page
Important Safe Operation Practices................................................................... 3
Contents of Hardware Pack ............................................................................... 5
Assembling Your Snow Thrower........................................................................ 6
Know Your Snow Thrower ................................................................................. 10
Operating Your Snow Thrower........................................................................... 11
Making Adjustments .......................................................................................... 13
Maintaining Your Snow Thrower ........................................................................ 14
Service............................................................................................................... 15
Off-Season Storage ........................................................................................... 17
Troubleshooting ................................................................................................. 18
Parts List ............................................................................................................ 19
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new Snow Thrower. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
•
Before you start assembling your new equipment, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking down at the dash panel. A sample model plate is explained below. For future reference, please copy the model number and the serial number of the equipment in the space below.
(Model Number)
(Serial Number)
MTD PRODUCTS INC
CLEVELAND, OHIO 44136
Copy the model number here:
Copy the serial number here:
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 220-4MTD (4683) or 1- (800)-800-7310 to reach a Customer Support representative. Please have your unit’s model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call .
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
This Warning symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate your Snow Thrower. Failure to comply with these instructions may result in personal injury. When you see this symbol, heed its warning.
DANGER: Your Snow Thrower was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This Snow Thrower is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
TRAINING
• Read this operator's manual carefully in its entirety before attempting to assemble or operate this machine. Be completely familiar with the controls and the proper use of this machine before operating it.
Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
• Never allow children under 14 years old to operate a snow thrower. Children 14 years old and over should only operate snow thrower under close parental supervision. Only persons well acquainted with these rules of safe operation should be allowed to use your snow thrower.
• No one should operate this unit while intoxicated or while taking medication that impairs the senses or reactions.
• Keep the area of operation clear of all persons, especially small children and pets.
• Exercise caution to avoid slipping or falling, especially when operating in reverse.
• Use a grounded three wire plug-in for all units with electric drive motors or electric starting motors.
• Adjust collector housing height to clear gravel or crushed rock surface.
• Never attempt to make any adjustments while engine is running (except where specifically recommended by manufacturer).
• Let engine and machine adjust to outdoor temperature before starting to clear snow.
• Always wear safety glasses or eye shields during operation or while performing an adjustment or repair, to protect eyes from foreign objects that may be thrown from the machine in any direction.
PREPARATION
• Thoroughly inspect the area where the equipment is to be used and remove all door mats, sleds, boards, wires and other foreign objects.
• Disengage all clutches and shift into neutral before starting engine.
• Do not operate equipment without wearing adequate winter outer garments. Do not wear jewelry, long scarfs or other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
• Before working with gasoline, extinguish all cigarettes and other sources of ignition. Check the fuel before starting the engine. Gasoline is an extremely flammable fuel. Do not fill the gasoline tank indoors, while the engine is running, or until engine has been allowed to cool at least two minutes. Replace gasoline cap securely and wipe off any spilled gasoline before starting the engine as it may cause a fire or explosion.
OPERATION
• Do not put hands or feet near or under rotating parts.
Keep clear of discharge opening and auger at all times.
• Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic. Do not carry passengers.
• After striking a foreign object, stop the engine, remove wire from spark plug, and thoroughly inspect the snow thrower for any damage. Repair the damage before restarting and operating the snow thrower.
• If the snow thrower should start to vibrate abnormally, stop the engine and check immediately for the cause.
Vibration is generally a warning of trouble.
• Stop engine whenever you leave the operating position, before unclogging the collector/impeller housing or discharge guide, and making any repairs, adjustments, or inspections. Never place your hand in the discharge or collector openings. Use a stick or wooden broom handle to unclog the discharge opening.
• Take all possible precautions when leaving the unit unattended. Disengage the collector/impeller, shift into neutral, stop the engine, and remove the key.
3
• When cleaning, repairing, or inspecting, make certain collector/impeller and all moving parts have stopped.
Disconnect spark plug wire and keep away from plug to prevent accidental starting.
• Do not run engine indoors, except when starting engine and transporting snow thrower in or out of building. Open doors. Exhaust fumes are dangerous.
• Do not clear snow across the face of slopes. Exercise extreme caution when changing direction on slopes.
Do not attempt to clear steep slopes.
• Never operate snow thrower without guards, plates, or other safety protection devices in place.
• Never operate snow thrower near glass enclosure, automobiles, window wells, drop off, etc., without proper adjustments of snow thrower discharge angle.
Keep children and pets away.
• Do not overload machine capacity by attempting to clear snow at too fast a rate.
• Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing.
• Never direct discharge at bystanders or allow anyone in front of unit.
• Disengage power to collector/impeller when transporting or not in use.
• Use only attachments and accessories approved by the manufacturer of snow thrower (such as wheel weights, counter weights, cabs, etc.).
• Never operate the snow thrower without good visibility or light. Always be sure of your footing and keep a firm hold on the handles. Walk, never run.
• Muffler and engine become hot and can cause a burn. Do not touch.
MAINTENANCE AND STORAGE
• Check shear bolts, engine mounting bolts, etc., at frequent intervals for proper tightness to be sure equipment is in safe working condition.
• Never store the machine with fuel in the fuel tank inside a building where ignition sources are present, such as hot water and space heaters, clothes dryers, and the like. Allow engine to cool before storing in any enclosure.
• Always refer to operator's manual instructions for important details if snow thrower is to be stored for an extended period.
• Run machine a few minutes after throwing snow to prevent freeze up of collector/impeller.
• Check clutch controls periodically to verify they engage and disengage properly and readjust if necessary. Refer to operator's manual for adjustment instructions.
YOUR RESPONSIBILITY: Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.
DANGER
AVOID INJURY FROM
ROTATING AUGER -
KEEP HANDS, FEET
AND CLOTHING AWAY.
WARNING
1.
STOP ENGINE BEFORE REMOVING
DEBRIS AND SERVICING UNIT
2.
KEEP CLEAR OF IMPELLER WHILE
ENGINE IS RUNNING
3.
NEVER DIRECT DISCHARGE AT
BYSTANDERS OR WINDOWS OR
ALLOW ANYONE IN FRONT OF
UNIT
4.
THOROUGHLY INSPECT THE AREA
WHERE THE EQUIPMENT IS TO BE
USED AND REMOVE ALL DOOR
MATS, SLEDS, BOARDS, WIRES AND
OTHER FOREIGN OBJECTS
5.
REFER TO OWNERS MANUAL FOR
FULL INSTRUCTIONS
Safety Labels Found on Snow Thrower
4
SECTION 2: CONTENTS OF HARDWARE PACK
Lay out the hardware according to the illustration for identification purposes. Part numbers are shown in parentheses. (Hardware pack may contain extra items which are not used on your unit.)
A
ATTACHING THE HANDLES
B
ATTACHING THE HANDLE PANEL
(2) Hex Bolts
5/16-18 x 1-3/4” Long
(710-3180)
(4) Carriage Bolts
5/16-18 x 1-1/2” Long
(710-0262)
(2) Hex Bolts
5/16-18 x 3/4” Long
(710-3008)
(2) Handle Tabs
(784-5599)
(4) Lock Washers
5/16” I.D.
(736-0119)
(4) Hex Nuts
5/16” Thread
(712-3010)
(4) Lock Washers
5/16” I.D.
(736-0119)
C ATTACHING THE SPEED SELECTOR PLATE
AND SHIFT LEVER
(4) Self-Tapping
Screws
1/4-20 x 1/2” Lg.
(710-0599)
D
ATTACHING THE CLUTCH CABLES
(2) “Z” Fitting
(746-0778)
(2) Hex Nuts
#10-24 Thread
(712-0121) (2) Hex Bolts
1/4-20 x 3/4” lg.
F
(710-3015) (2) Hex Lock Nuts
1/4” Thread
(712-3027)
ATTACHING THE CHUTE DIRECTIONAL
CONTROL ASSEMBLY
(2) Flat Washers
3/8” I.D. x 5/8” O.D.
(736-0185)
E
ATTACHING THE CHUTE ASSEMBLY
G
(1) Hair Pin Clip
(714-0104)
(2)Hex Nut
5/16” Thread
(712-3010)
(1) Cupped Washer
5/16” I.D.
(736-0242)
AUGER SHEAR BOLTS (SPARES)
(2) Shear Bolts
(710-0890A)
(6) Hex Bolts
1/4-20 x 3/4” Lg.
(710-3015)
(2) Hex Lock Nuts
5/16” Thread
(712-0429)
(6) Hex Lock Nuts
1/4” Thread
(712-3027)
(3) Chute Flange Keepers
(Not Shown) (731-0851)
5
SECTION 3: ASSEMBLING YOUR SNOW THROWER
IMPORTANT: After assembly, service engine with gasoline, and check oil level as instructed in the separate engine manual packed with your unit.
NOTE:
References to right or left side of the snow thrower are determined from behind the unit in the operating position.
Tools required for assembly
• Pair of Pliers
• Two adjustable wrenches
Unpacking
• Remove staples or break glue on the top flaps of the carton. Remove any loose parts included with unit (i.e., operator’s manual, etc.).
• Cut corner’s and lay end of carton down flat.
Remove packing material.
• Roll unit out of carton. Check carton thoroughly for loose parts before discarding.
Loose parts in carton See Figure 1
A (2) Handles (Right and Left)
B (1) Handle Panel Assembly
C (1) Speed Selector Plate
D (1) Shift Lever
E (1) Chute Directional Control Ass’y.
F (1) Chute Assembly
(1) Hardware Pack
A
C
B
F
D
E
Figure 1
6
Assembling the handles and handle panel (hardware a and b)
• Raise both clutch grips.
• Lower left and right handles (A) down through handle panel (B) between the pivot rod and the clutch grips and attach using hardware B. See
Figure 2.
Handle
Panel
Assembly(B)
Clutch Grip
Hex
Nuts
Left Handle (A)
Pivot Rod
Lock Washers
Carriage
Bolts
Figure 2
• Do not tighten at this time.
• Lay handle panel assembly behind snow thrower.
See Figure 3.
Lock Washer
Handle
Tabs
Hex Bolt
Hex Bolt
Lock Washer
Figure 4
Attaching speed selector plate and shift lever (hardware c)
• Assemble the speed selector plate (C) to the
outside of the handles as shown in Figure 5.
Secure using four self-tapping screws. See Figure
5.
• Insert the shift lever (D) through slot in the speed selector plate.
NOTE:
The bend in the lever should be towards the operator. Secure shift lever to the shift lever spring using two hex bolts and hex lock nuts. Tighten both bolts finger tight. At this point the shift lever and shift lever spring are not against each other. As you tighten the bolts and nuts with two wrenches they will pull together. See Figure 5.
Speed
Selector
Plate (C)
Shift Lever (D)
Self-Tapping
Screw
Hex Bolts
Shift Lever
Spring
Hex Lock
Nuts
Figure 3
• Insert 3/4” long hex bolts and lock washers through bottom holes in handles and bottom holes in snow thrower. Do not tighten.
• Raise handles up until upper holes in handles and upper holes in snow thrower frame line up.
• Secure with 1 3/4” long hex bolts, lock washers and handle tabs. See Figure 4.
Figure 5
• Tighten all hardware assembled to this point.
CLUTCH GRIPS MUST MOVE FREELY.
7
Attaching the clutch cables (hardware d)
• Thread hex nuts onto the “Z” fittings (see insert,).
Insert “Z” fitting into hole in clutch grips. See Figure
6.
Chute
Assembly (F)
Hex Bolt
“Z” Fitting
Hex
Nut
Figure 6
• Route the left cable between engine and speed selector plate and then between handle panel and clutch lever pivot rod before threading onto the left
“Z” fitting. Assemble the right cable using the same route.
• Correct adjustment on cables is minimal slack but not tight. Tighten hex nuts when adjustment is correct.
NOTE:
If the right hand lockout cable is not adjusted correctly, the wheels will tend to turn. If the left hand lockout cable is not adjusted correctly, the augers will not stop rotating.
WARNING: There must not be any tension on either clutch cable with the drive or auger clutch grip in the disengaged (up) position. These clutches are a safety feature, and their function can be overridden if there is tension on either cable with the clutches disengaged.
Attaching the chute assembly
(hardware e)
• Place chute assembly (F) over chute opening, with the opening in the chute assembly facing the front of the unit. Place chute flange keepers beneath lip of chute assembly, with the flat side of chute flange keeper facing downward.
• Insert hex bolt up through chute flange keeper and chute assembly as shown in Figure 7. Secure with hex lock nut. After assembling all three chute flange keepers, tighten all nuts and bolts securely. Do not overtighten.
NOTE:
Lock nuts cannot be threaded onto a bolt by hand. Tighten with two adjustable wrenches. This type of nut is used where vibration occurs.
Hex Lock Nut
Chute Flange
Keeper
Figure 7
Attaching the chute directional control
(hardware f)
• Loosen the two hex nuts which secure the chute directional control bracket (see Figure 8) to the snow thrower housing.
Chute
Directional
Control
Bracket
Figure 8
• Place one flat washer over the end of the chute directional control, then insert the end of the control into the hole in the plastic bushing in the chute directional control bracket. See Figure 9. Place second flat washer on chute directional control, and secure with hairpin clip.
Flat
Washers
Chute
Directional
Control
Hairpin Clip
Hex Nuts
Chute Directional Control
Bracket
Figure 9
8
• Thread one hex nut onto the eyebolt on the chute directional control assembly until there is at least two inches of threads showing between the nut and the head of the eyebolt. See Figure 10.
Left
Handle
Hex Nut
Cup
Side
Cupped
Washer
Crown
Side
Eyebolt
Final assembly and adjustments
Auger control clutch
To check the adjustment of the auger control clutch, push forward on the left hand clutch grip (depress the rubber bumper). There should be slack in the cable.
Release the clutch grip. The cable should be straight.
Make certain you can depress the auger control clutch grip against the left handle completely.
If necessary, loosen the hex lock nut and thread the cable in (for less slack) or out (for more slack) as necessary. Refer to Figure 12. Recheck the adjustment.
Tighten the lock nut against the cable when correct adjustment is reached.
2” of
Threads
Hex Nut
“Z” Fitting
Figure 10
• Place the eyebolt into the hole located half way up the left handle. Secure with cupped washer
(cupped side against the handle, see insert, Figure
10) and hex nut.
• Adjust the chute directional control support bracket
(see Figure 9) so that the spiral on the chute directional control fully engages the teeth on the chute assembly. Tighten the nuts on the chute directional control bracket securely. Tighten the hex nuts on the eyebolt.
• Check to make sure all nuts and bolts on the control panel and all four bolts which secure the handles to the frame are tight.
Cable
Hex Nut
Figure 12
Lamp wiring
(Models E645 and E665 only)
Wrap the wire from the lamp down the right handle until the wire can be plugged into the alternator lead wire under the fuel tank. Be sure the lamp wire does not interfere with the movement of any controls or cables.
Lamp Wire
Right Handle
Alternator
Lead
Figure 11
9
Traction control clutch and shift lever adjustment
To check the adjustment of the traction control clutch and shift lever, move the shift lever all the way over to fifth (5) position. With the traction control lever released, push the snow thrower forward. The unit should move forward freely. Then engage the traction control clutch grip. The wheels should stop turning.
Now release the traction control clutch grip, and push the unit again. Move the shift lever back to the fast reverse position, then all the way over again. There should be no resistance in the shift lever, and the and the wheels should keep turning
If you have resistance when moving the shift lever or the wheels stop when they should not, loosen the jam nut on the traction control cable and unthread the cable one turn. If the wheels do not stop when you engage the traction control clutch grip, loosen the jam nut on the traction control cable and thread the cable in one turn. Recheck the adjustment and repeat as necessary. Tighten the jam nut to secure the cable when correct adjustment is reached.
NOTE:
If you are uncertain that you have reached the correct adjustment, refer to the Adjustment section.
Adjusting the skid shoes
The space between the shave plate and the ground can be adjusted.
For close snow removal on a smooth surface, lower the skid shoes into a low position on the auger housing.
Use a middle or higher position when the area to be cleared is uneven. See Figure 13.
Adjust skid shoes by loosening the four hex nuts and carriage bolts and moving skid shoes to desired position.
Make certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes. Retighten nuts and bolts securely.
Tire pressure
The tires are over inflated for shipping purposes.
Check tire pressure and reduce to 15 to 20 psi. Refer to tire sidewalls for recommended tire pressure.
NOTE:
If the tire pressure is not equal in both tires, the unit may pull to one side or the other.
Skid
Shoe Hex Nuts
Carriage Bolts
Figure 13
High Position
Low Position
SECTION 4: KNOW YOUR SNOWTHROWER
Shift lever
The shift lever is located below the handle panel. The shift lever may be moved into one of seven positions.
Run engine with throttle in the fast position. Use the shift lever to determine ground speed. See Figure 14.
Forward—one of five speeds. Position number one
(1) is the slowest. Position number five (5) is the fastest.
Reverse—two reverse speeds; R1 and R2. R2 is the faster reverse speed.
Auger Control Clutch
Traction Control Clutch
Chute Directional
Control
Shift Lever
Figure 14
Auger control clutch
The auger control clutch is located on the left handle.
Squeeze the clutch grip to engage the augers.
Release to stop the snow throwing action. See Figure
14.
Traction control clutch
The traction control clutch is located on the right handle. Squeeze the traction control clutch to engage the wheel drive. Release to stop. See Figure 14.
Chute directional control
The chute directional control is located on left hand side of the snow thrower. See Figure 14.
To change the direction in which snow is thrown, turn chute directional control as follows:
• Crank clockwise to discharge to the left.
• Crank counterclockwise to discharge to the right.
Throttle control
The throttle control is located on the engine. It regulates the speed of the engine. See Figure 15.
10
Safety ignition key
The ignition key must be inserted in the switch before the unit will start. Remove the ignition key when snow thrower is not in use. See Figure 15.
Fuel cutoff valve
The fuel cutoff valve, located under the fuel tank, controls fuel flow from tank.
Closed
Open
SECTION 5: OPERATING YOUR SNOW THROWER
Spark
Plug
Switch
Box
Starter Button
(Optional)
When connecting the power cord, always connect cord to starter on engine first, then plug the other end into a three-hole grounded receptacle.
When disconnecting the power cord, always unplug the end from the three-hole grounded receptacle first.
Choke
Primer
Starting engine
IMPORTANT: If unit shows any sign of motion (drive or augers) with the clutch grips disengaged, shut engine off immediately. Readjust as instructed in the “Final
Adjustments” section of the Assembly Instructions.
Ignition
Key
Throttle
Control
Figure 15
Rope Starter
Handle
Metal Loop on Spark
Plug Wire
Rubber Boot
Gas and oil fill-up
Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower. Read instructions carefully.
WARNING: Never fill fuel tank indoors, with engine running or while engine is hot. Do not smoke when filling fuel tank.
Electric starter (optional)
WARNING: The optional electric starter is equipped with a three-wire power cord and plug, and is designed to operate on 120 volt AC household current. It must be properly grounded at all times to avoid the possibility of electric shock which may be injurious to the operator. Follow all instructions carefully.
Determine that your house wiring is a three-wire grounded system. Ask a licensed electrician if you are not certain. If your house wiring system is not a threewire grounded system, do not use this electric starter under any conditions. If your system is grounded and a three-hole receptacle is not available at the point your starter will normally be used, one should be installed by a licensed electrician.
11
Figure 16
• Attach spark plug wire to spark plug. Make certain the metal loop on the end of the spark plug wire
(inside the boot) is fastened securely over the metal tip on the spark plug. See Figure 16.
• Make certain the fuel shut-off valve is in the open
(vertical) position.
• Make certain the auger control and traction control clutch grips are in the disengaged (released) position.
• Move throttle control up to FAST position. Insert ignition key into slot. See Figure 15. Be certain it snaps into place. Do not turn key.
• Rotate choke knob to FULL choke position (cold engine start).
• If engine is warm, place choke in OFF position instead of FULL.
• Connect power cord to switch box on engine. Plug the other end of power cord into a three-hole, grounded 120 volt AC receptacle.
• Recoil Start Only: Push primer button two or three times. If engine is warm, push primer button once only. See Figure 15.
NOTE:
Always cover vent hole in primer button when pushing. Additional priming may be necessary for first start if temperature is below 15
o
F.
• Electric Start: Push starter button on top of the engine to crank the engine. When engine starts, release starter button.
• Recoil Start: Grasp starter handle (see Figure 15) and pull rope out slowly, until it pulls slightly harder.
Let rope rewind slowly. Pull starter handle rapidly.
Do not allow handle to snap back. Allow it to rewind slowly while keeping a firm hold on the starter handle.
• Repeat step 9 until engine starts. If engine fails to start, repeat steps 8 and 9 until engine starts.
• As engine warms up and begins to operate evenly, rotate choke knob slowly to OFF position. If engine falters, return to FULL choke, then slowly move to
OFF position.
Stopping engine
• Run engine for a few minutes before stopping to help dry off any moisture on the engine.
• To help prevent possible freeze-up of starter, proceed as follows.
Electric Starter: Connect power cord to switch box on engine, then to 120 volt AC receptacle. With the engine running, push starter button and spin the starter for several seconds. The unusual sound made by spinning the starter will not harm engine or starter.
Disconnect the power cord from receptacle first, and then from switch box.
Recoil Starter: With engine running, pull starter rope with a rapid, continuous full arm stroke three or four times. Pulling the starter rope will produce a loud clattering sound, which is not harmful to the engine or starter.
• To stop engine, remove the ignition key. Do not turn key. Disconnect the spark plug wire from the spark plug to prevent accidental starting while equipment is unattended.
NOTE:
Do not lose ignition key. Keep it in a safe place.
Engine will not start without the ignition key.
• Wipe all snow and moisture from the carburetor cover in the area of the control levers. Also, move control levers back and forth several times. Leave throttle control lever in the STOP or OFF position.
Leave choke control in the FULL choke position.
To engage drive
• With the engine running near top speed, move shift lever into one of the five FORWARD positions or two REVERSE positions. Select a speed appropriate for the snow conditions that exist. Use the slower speeds until you are familiar with the operation of the snow thrower.
• Squeeze the auger clutch grip and the augers will turn. Release it and the augers will stop.
• Squeeze the drive clutch grip and the snow thrower will move. Release it and drive motion will stop.
• NEVER move shift lever without releasing drive clutch.
To engage augers
To engage the augers and start the snow throwing action, squeeze the auger clutch grip against the left handle. Release to stop the augers.
Tire chains (optional equipment)
Tire chains should be used whenever extra traction is needed.
Operating tips
NOTE:
Allow the engine to warm up for a few minutes as the engine will not develop full power until it reaches operating temperature.
WARNING: Temperature of muffler and surrounding areas may exceed 150 degrees Fahrenheit. Avoid these areas.
• For most efficient snow removal, remove snow immediately after it falls.
• Discharge snow downwind whenever possible.
Slightly overlap each previous swath.
• Set the skid shoes 1/4" below the scraper bar for normal usage. The skid shoes may be adjusted upward for hard-packed snow. Adjust downward when using on gravel or crushed rock.
• Be certain to follow the precautions listed under ‘‘To
Stop Engine’’ to prevent possible freeze-up.
• Clean the snow thrower thoroughly after each use.
12
SECTION 6: MAKING ADJUSTMENTS
WARNING: NEVER attempt to clean chute or make any adjustments while engine is running.
Chute assembly adjustment
The distance snow is thrown can be controlled by adjusting the angle of the top section of the chute assembly.
Skid shoe adjustment
The space between the shave plate and the ground can be adjusted. Refer to the Final Assembly and
Adjustments section.
Traction control clutch adjustment
Refer to the Final Assembly and Adjustments section to adjust the traction control clutch. If you are uncertain that you have reached the correct adjustment, the adjustment can be physically checked as follows.
• With the snow thrower tipped forward (be certain to drain the oil and gasoline or drain the oil and place plastic film under the gas cap if the snow thrower has already been operated), remove the frame cover underneath the snow thrower by removing six self-tapping screws.
• With the traction control clutch released, there must be clearance between the friction wheel and the drive plate in all positions of the shift lever. With the traction control clutched engaged, the friction wheel must contact the drive plate. See Figure 17.
• If adjustment is necessary, loosen the lock nut on the traction control cable and thread the cable in or out as necessary. Tighten the lock nut to secure the cable when correct adjustment is reached.
Reassemble the frame cover.
NOTE:
If you placed plastic under the gas cap, be certain to remove it.
Auger clutch adjustment
To adjust the auger clutch, refer to Final Assembly and
Adjustments section.
Carburetor adjustment
WARNING: If any adjustments are made to the engine while the engine is running
(e.g. carburetor), keep clear of all moving parts. Be careful of heated surfaces and muffler.
Minor carburetor adjustment may be required to compensate for differences in fuel, temperature, altitude and load.
Refer to the separate engine manual packed with your unit for carburetor adjustment information.
Friction
Wheel
Gear Shaft
Drive wheels
The wheels may be adjusted for two different methods of operation. The adjustment is made by placing the klick pins in one of two different holes on the right side of the unit. See Figure 18.
• One Wheel Driving—On the right side of the unit, place klick pin in the outside axle hole only. Do not place pin through wheel hub. This position gives power drive to the left wheel only, making the unit easier to maneuver.
• Both Wheels Driving—Rotate wheel assembly to align hole in hub with inner hole on axle shaft. Insert klick pin in hole. Outer axle shaft hole should be visible. See Figure 18.
Klick Pin in Hub and Inner Axle Hole
Drive
Plate
Figure 17 Outside
Hole in Axle
Figure 18
13
SECTION 7: MAINTAINING YOUR SNOW THROWER
WARNING: Disconnect the spark plug wire and ground against the engine before performing any repairs or maintenance.
Auger shaft
Remove shear bolts on auger shaft. Oil or spray lubricant inside shaft. See Figure 20.
Shear Bolts
Engine
Refer to engine manual for engine lubrication instructions.
ions in separate engine manual for draining oil, be sure to protect frame to avoid oil dripping onto transmission parts.
Wheels
Oil or spray lubricant into bearings at wheels at least once a season. Pull klick pin, remove wheels, clean and coat axles with a multipurpose automotive grease.
See Figure 19.
Klick
Pin
Axle
Oil Bearings or Spray Lubricant
Figure 19
Chute directional control
The worm gear on the chute direction crank should be greased with multipurpose automotive grease.
Bearings Bearings
Figure 20
Gear shaft
Lubricate the gear shaft with a good all-weather multipurpose light grease at least once a season or after every 25 hours of operation.
IMPORTANT: Keep all grease and oil off of the friction wheel and drive plate.
Drive and shifting mechanism
Remove rear cover. Oil any chains, sprockets, gears, bearings, shafts, and shifting mechanism at least once a season. Use engine oil or a spray lubricant. Avoid getting oil on rubber friction wheel and aluminum drive plate.
Gear case
The worm gear case has been filled with grease at the factory. If disassembled for any reason, lubricate with
2 ounces of Shell Alvania grease EPR00, part number
737-0168. Before reassembling, remove old sealant and apply “Loctite 5699” or equivalent.
IMPORTANT: Do not overfill the gear case. Damage to the seals could result. Be sure the vent plug is free of grease in order to relieve pressure.
14
SECTION 8: SERVICE
WARNING: Disconnect the spark plug wire and ground against the engine before performing any repairs or maintenance.
Auger belts
• Remove the plastic belt cover on the front of the engine by removing the two self-tapping screws.
See Figure 21.
Engine
Refer to separate engine manual for all engine maintenance procedures.
Augers
The augers are secured to the spiral shaft with two shear bolts and hex lock nuts. See Figure 20. If you hit a foreign object or ice jam, the snow thrower is designed so that the bolts will shear.
If the augers will not turn, check to see if the bolts have sheared. A replacement shear bolt and hex lock nut have been provided with the snow thrower. When replacing bolts, spray an oil lubricant into shaft before inserting new bolts.
Shave plate and skid shoes
The shave plate and skid shoes on the bottom of the snow thrower are subject to wear. They should be checked periodically and replaced when necessary.
• To remove skid shoes, remove the four carriage bolts, cupped washers and hex nuts which attach them to the snow thrower. Reassemble new skid shoes with the four carriage bolts, cupped washers (cupped side goes against skid shoes) and hex nuts.
• To remove shave plate, remove the carriage bolts, cupped washers and hex nuts which attach it to the snow thrower housing.
Reassemble new shave plate, making sure heads of the carriage bolts are to the inside of the housing. Tighten securely.
Belt removal and replacement
WARNING: Remove the spark plug wire from the spark plug and ground. Drain gasoline from the fuel tank, or place a piece of plastic film underneath the gas cap to prevent gasoline from leaking.
Belt
Cover
Figure 21
• Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
• Tip the snow thrower up and forward so that it rest on the housing.
• Remove six self-tapping screws from the frame cover underneath the snow thrower.
• Roll the front and rear auger belts off the engine pulley. See Figure 22.
NOTE:
5.0 HP model has only one auger belt.
• Unhook the idler spring from the hex bolt on the auger housing. See Figure 23.
Rear Auger
Belt
Idler
Pulley
Self-Tapping
Screws
Drive
Belt
Engine
Pulley
Idler
Pulley
Figure 22
Engine
Pulley
Front
Auger
Belt
15
• Unhook the support bracket spring from the frame.
NOTE:
It may be necessary to loosen the six nuts that connect the frame to the auger housing to aid in belt removal.
• Lift the rear auger belt from the auger pulley, and slip belt between the support bracket and the auger pulley. See Figure 22. Repeat this step for the front auger belt.
• Replace both auger control belts by following instructions in reverse order.
Pin
Friction Wheel
Assembly
Friction
Wheel
Disc
Friction Wheel
Drive Belt
Support Bracket
Stop
Bolt
Support
Bracket
Auger
Belt
Auger
Pulley
Frame
Idler
Spring
Auger
Housing
Support
Bracket
Spring
Gear
Shaft
Figure 23
Drive belt
• Follow steps 1 through 4 of previous instructions.
• Pull idler pulley up, and lift belt off engine pulley and friction wheel disc. See Figure 22.
• Using an adjustable wrench, loosen the nut on the stop bolt until the support bracket rest on the auger pulley. See Figure 24.
• Slip belt between friction wheel and friction wheel disc. See Figure 24. Remove and replace belt.
Reassemble, following the instructions in reverse order.
NOTE:
The support bracket must rest on the stop bolt after the new belt has been assembled. See Figure 24.
Figure 24
Changing the friction wheel rubber
The rubber on the friction wheel is subject to wear and should be checked after 25 hours of operation, and periodically thereafter. Replace the friction wheel rubber if any signs of wear or cracking are found.
• Drain the gasoline from the snow thrower, or place a piece of plastic under the gas cap.
• Tip the snow thrower up and forward, so that it rest on the housing.
• Remove six self-tapping screws from the frame cover underneath the snow thrower.
• Remove the klick pins which secure the wheels, and remove the wheels from the axle.
• Using an adjustable wrench to hold the shaft, loosen, but do not completely remove, the hex nut and bell washer on the left end of gear shaft. See
Figure 25.
• Lightly tap the hex nut to dislodge the ball bearing from the right side of the frame. Remove the hex nut and bell washer from the left end of shaft.
• Slide the gear shaft to the right, then slide the friction wheel assembly from the shaft.
• Remove the six screws from the friction wheel assembly (three from each side). Remove the friction wheel rubber from between the friction wheel plate.
• Reassemble new friction wheel rubber to the friction wheel assembly, tightening the six screws in rotation and with equal force.
• Slide friction wheel assembly back onto the gear shaft. Be sure to align the pin on the shift rod with the hole in the friction wheel assembly. See Figure
23. Reassemble in reverse order.
16
Hex Nut
Bell Washer
Figure 25
SECTION 9: OFF-SEASON STORAGE
Warning: Never store engine with fuel in tank indoors or in poorly ventilated areas, where fuel fumes may reach an open flame, spark or pilot light as on a furnace, water heater, clothes dryer or other gas appliance.
• If unit is to be stored over 30 days, prepare engine for storage as instructed in the separate engine manual included with your unit.
• Remove all dirt from exterior of engine and equipment.
• Follow lubrication recommendations in section 9.
• Store in a clean, dry area.
NOTE:
When storing any type of power equipment in an unventilated or metal storage shed, care should be taken to rust proof the equipment. Using a light oil or silicone, coat the equipment, especially any chains, springs, bearings and cables.
17
SECTION 10: TROUBLE SHOOTING GUIDE
Trouble Possible Cause(s)
Engine fails to start Fuel tank empty, or stale fuel.
Blocked fuel line.
Choke not in ON position
Faulty spark plug.
Key not in switch on engine.
Spark plug wire disconnected.
Primer button not depressed.
Fuel shut-off valve closed
(if so equipped).
Improper gasoline and oil mixture.
Engine runs erratic Unit running on CHOKE.
Blocked fuel line or stale fuel.
Corrective Action
Fill tank with clean, fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used.
Clean fuel line.
Move switch to ON position
Clean, adjust gap or replace.
Insert key.
Connect spark plug wire.
Refer to the engine manual packed with your unit.
Open fuel shut-off valve.
Refer to the engine manual packed with your unit.
Water or dirt in fuel system.
Carburetor out of adjustment.
Loss of power Spark plug wire loose.
Gas cap vent hole plugged.
Exhaust port plugged.
Engine overheats Carburetor not adjusted properly.
Excessive vibration Loose parts or damaged auger.
Unit fails to propel itself
Unit fails to discharge snow
Incorrect adjustment of drive cable.
Drive belt loose or damaged.
Discharge chute clogged.
Foreign object lodged in auger.
Incorrect adjustment of drive cable.
Drive belt loose or damaged.
Move choke lever to OFF position.
Clean fuel line; fill tank with clean fresh gasoline. Fuel will not last over thirty days unless a fuel stabilizer is used.
Drain fuel tank. Refill with fresh fuel.
Refer to the engine manual packed with your unit or have carburetor adjusted by an authorized service dealer.
Connect and tighten spark plug wire.
Remove ice and snow from cap. Be certain vent hole is clear.
Clean-see Maintenance section of engine manual.
Refer to the engine manual packed with your unit or have carburetor adjusted by an authorized service dealer.
Stop engine immediately and disconnect spark plug wire. Tighten all bolts and nuts. Make all necessary repairs. If vibration continues, have unit serviced by an authorized service dealer.
Adjust drive cable. Refer to Adjustment section of this manual.
Replace drive belt. Refer to Belt Replacement in Maintenance section of this manual.
Stop engine immediately and disconnect spark plug wire. Clean discharge chute and inside of auger housing.
Stop engine immediately and disconnect spark plug wire.
Remove object from auger.
Adjust drive cable. Refer to Adjustment section of this manual.
Replace drive belt. Refer to Belt Replacement in Maintenance section of this manual.
Note: For repairs beyond the minor adjustments above, contact your local authorized service dealer.
18
SECTION 11: PARTS LIST FOR MODELS 615E THROUGH E665E
16
1
12
9
5
8
13
10
3
7
2
11
4
14
15 17
6
4
5
6
7
8
REF.
NO.
1
2
3
PART
NO.
618-0123
618-0124
710-0642
711-1020
711-0908
714-0161
715-0143
717-0526
717-0528
718-0186
DESCRIPTION
Housing—R.H.
Housing—L.H.
Hex Screw 1/4-20 x .75
Spiral Axle 22"
Spiral Axle 24"
Key
Pin-Spiral
Shaft-Worm
Gear-Worm
Collar-Thrust
REF.
NO.
9
PART
NO.
721-0325
10 721-0327
11 736-0351
12 736-0369
13 736-0445
14 737-0168
15 741-0662
16 741-0663
17 618-0152
618-0120
Plug
Seal-Oil
Washer-Flat
DESCRIPTION
Washer-Flat
Washer-Flat
Grease
Bearing-Flange
Bearing-Flange
Ass’y. Complete 22"
Ass’y. Complete 24"
19
Models 31A-615, E6A5E, E645E, and E665E
1
48
47
46
50
51
34
54
33
31
46
49
45
6
14
32
12
5
52
53
36
11
8
3
4
28 30
35
44
29
27
39
37
38
43
9
10 2
3
11
5
12
13
15
15
16
15
24
25
17
23
19
7
18
20
21
40
15
41
26
42
15
20
Models 31A-615, E6A5E, E645E, and E665E
REF.
NO.
1
2
3
4
PART NO.
705-5234
705-5233
720-0274
784-5717
784-5718
5 735-0199A
6 749-0910B
7 749-0911B
8 629-0058
9 731-1500
10 747-0984
11 746-0778
12 712-0121
13 746-0897
14 746-0898
15 712-3010
16 736-0119
17 750-1053
18 726-0135
19 710-0262
20 726-0100
21 720-0201A
22 715-0138
23 705-5204A
24 736-0242
25 747-0697
26 735-0234
27 720-0223
† Models E645 and E665
DESCRIPTION
Clutch Lever Assembly - RH
Clutch Lever Assembly - LH
Grip
Control Panel Assembly (615,
E6A5E)
Control Panel Assembly (E645, E665)
Bumper Rubber
Handle RH
Handle LH
Light Harness †
Pivot Rod Cover
Pivot Rod
“Z” Fitting
Hex Nut
Auger Clutch Cable
Drive Clutch Cable
Hex Nut 5/16-18
Lock Washer 5/16
Spacer
Nut Cap
Carriage Bolt 5/16-18 x 1.5
Push Rod Cap
Chute Crank Knob
Roll Pin
Chute Crank Assembly
Bell Washer .340 ID x .873 OD
Eyebolt
Rubber Grommet
Grip
REF.
NO.
PART NO.
28 705-5265
705-5231
29 710-1652
30 710-1003
31 710-0599
32 712-0415
33 725-1300
34 731-1317
35 747-0904
36 710-3015
37 712-3027
38 732-0733
39 710-0788
40 784-5599
41 710-3180
42 710-3008
43 736-0185
44 714-0104
45 712-0429
46 736-0159
47 731-0921
48 720-0284
49 710-0276
50 710-0451
51 731-1300A
52 712-3027
53 731-0851A
54 710-3015
DESCRIPTION
Speed Selector Plate (1 Rev)
Speed Selector Plate (2 Rev)
Hex Washer Screw 1/4-20 x .625 †
Hex Washer Screw #10 16 x .625 †
Hex Washer Screw 1/4-20 x .50
Hex Nut †
Headlight 18 Watt †
Headlight Cover †
Shift Lever
Hex Cap Screw 1/4-20 x .75
Hex Lock Nut 1/4-20
Shift Lever Support
Hex Washer
Handle Tab
Hex Cap Screw 5/16-18 x 1.75
Hex Cap Screw 5/16-18 x .75
Flat Washer 3/8 ID x .738 OD
Cotter Pin
Hex Lock Nut 5/16-18
Washer 5/16
Upper Chute
Knob 5/16-18
Carriage Screw 5/16-18 x 1.0
Carriage Bolt 5/16-18 x .75
Lower Chute
Hex Lock Nut 1/4-20
Chute Flange Keeper
Hex Cap Screw 1/4-20 x .75
21
Models 31A-615, E6A5E, E645E, and E665E
38
32
31
18
30
34
37
36
41
29
35
18
4
3
2 1
5
28
15
14
13
12
11 10
27
25
9
23
20
16
22
7
6
8
9 18
19
21
17
24
23
31
30
26
32
33
22
39
40
42
43
40
16
45
39
44
22
Models 31A-615, E6A5E, E645E, and E665E
REF.
NO.
PART
NO.
1 712-0116
2 756-0178
3 784-5632
4 710-0459A
5 738-0281
6 736-0174
7 732-0611
8 712-3068
9 712-3010
10 736-0119
11 05931
12 741-0309
13 710-0451
14 705-5226
15 684-0052
684-0039A
16 712-3010
17 736-0119
18 736-0242
19 741-0475
20 784-5647
21 731-1379
22 712-0324
23 736-0463
24 710-0451
DESCRIPTION
Lock Jam Nut 3/8-24
Flat Idler
Auger Idler Arm
Hex Cap Screw 3/8-24 x 1.50
Shoulder Screw
Wave Washer
Extension Spring
Hex Nut 5/16-18
Hex Nut 5/16-18
Lock Washer 5/16
Housing
Ball Bearing
Carriage Bolt 5/16-18
Reinforcement Chute
22” Housing Assembly
24” Housing Assembly
Hex Nut 5/16-18
Lock Washer 5/16
Bell Washer
Bushing
Chute Crank Bracket
Chute Adapter
Hex Lock Nut 1/4-20
Flat Washer
Carriage Bolt
REF.
PART
NO.
NO.
25 710-0703
26 710-0604
27 736-0169
28 712-0798
29 710-0451
30 784-5580
31 736-0242
32 712-3010
33 784-5576
784-5581A
34 710-0260
35 684-0065
36 715-0114
37 618-0152
618-0120
38 605-5252
605-5188
39 736-0188
40 741-0493A
41 605-5253
605-5189
42 710-0890A
43 712-0429
44 741-0245
45 784-5618
DESCRIPTION
Carriage Screw 1/4-20 x .75
Hex Washer Screw 5/16-18
Lock Washer 3/8
Hex Nut 3/8-16
Carriage Bolt 5/16-18 x .75
Snow Shoe
Bell Washer
Hex Nut 5/16-18
22” Shave Plate
24” Shave Plate
Carriage Bolt 5/16-18 x .62
Impeller Assembly
Pin
22” Gear Assembly
24” Gear Assembly
Spiral 22” RH
Spiral 24” RH
Flat Washer
Flange Bushing
Spiral 22” LH
Spiral 24” LH
Shear Bolt 5/16-18 x 1.5
Lock Nut 5/16-18
Hex Flange Bearing
Bearing Housing
23
Models 31A-615, E6A5E, E645E, and E665E
32
33
34
27
20
37
38
37
40
39
20
26
13
7 11
10
14
36
15
16
25
31
28
8
24
22
29
25
23
21
26
6
5
4
Drive Clutch
Cable
2
1
3
Auger Clutch
Cable
4
1
20
5
18
17
8
1
4
16” Wheels
7
13” or 15” Wheels
9 10
11
12
1
5
19
35
Blower
Housing
30
1 1
24
Models 31A-615, E6A5E, E645E, and E665E
REF.
NO.
PART
NO.
1 710-1652
2 784-5688
3 784-5687A
4 756-0625
5 738-0924
6 684-0030
7 741-0563
8 736-0105
9 712-0116
10 741-0598
11 736-0188
12 784-5689A
13 710-0538
14 736-0242
15 714-0474
16 736-0160
17 710-0788
18 784-5590
19 784-5638
20 710-0599
21 736-0351
DESCRIPTION
Hex Screw
Drive Cable Guide Bracket
Auger Clutch Cable Bracket
Roller Cable
Hex Screw 1/4-28
Frame Assembly
Ball Bearing
Bell Washer
Lock Jam Nut
Hex Flange Bearing
Flat Washer
Front Support Guide Bracket
Lock Hex Screw
Bell Washer .340 ID x .872 OD
Cotter Pin
Flat Washer .536 ID x .930 OD
Hex Washer Screw 1/4-20
Frame Shift Bracket
Frame Cover
Hex Washer Screw 1/4-20
Flat Washer .760 ID x .50 OD
REF.
PART
NO.
NO.
22 717-1445
23 714-0126
24 717-1444
25 715-0249
26 714-0143
27 684-0042B
28 656-0012A
29 684-0013B
30 746-0897
31 748-0190
32 684-0021
33 732-0264
34 712-0711
35 746-0898
36 738-0869
738-0830
37 784-5617A
38 735-0243
39 718-0301A
40 618-0063
Gear
Key
7-Tooth Shaft
DESCRIPTION
Roll Pin
Klik Pin
Friction Wheel Assembly
Friction Disc Wheel
Wheel Shift Rod Assembly
Drive Cable
Spacer
Friction Wheel Bracket Assembly
Extension Spring
Jam Nut 3/8-24
Drive Cable
Axle 13” Wheels
Axle 16” Wheels
Friction Plate
Friction Wheel Rubber
Friction Wheel Hub
Friction Wheel Bearing
5
1
5
MODEL NO.
615
E6A5E
E645
E665
SIZE
13 x 4
13 x 5
13 x 5
13 x 5
2
4
3
WHEEL ASSEMBLIES
REF. NO. 1 REF. NO. 2 REF. NO. 3
WHEEL ASS’Y
COMPLETE
634-0114
TIRE
ONLY
734-1732
AIR
VALVE
734-0255
734-1714
734-1714
734-1714
734-1527
734-1527
734-1527
734-0255
734-0255
734-0255
REF. NO. 4
RIM
ONLY
734-1713
734-1713
734-1713
734-1713
REF. NO. 5
SLEEVE
BEARING (2)
714-0143
714-0143
714-0143
714-0143
25
Model 615
IMPORTANT: For a proper working machine, use Factory
Approved Parts.
V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely.
1
2
3
4
5
13
15
22
16
20
16
12
11
10
9
8
4
7
6
24
23
25
21
19
18
17
14
26
REF.
NO.
PART
NO.
1 710-1652
2 731-1324
3 732-0339
4 710-0627
5 710-3005
6 05896A
7 748-0234
8 756-0985
9 754-0343
10 756-0984
11 736-0270
12 710-0230
13 756-0313
DESCRIPTION
Hex Washer Screw 1/4-20 x.5
Belt Cover
Extension Spring
Hex Screw 5/16-24 x .75
Hex Cap Screw 3/8-16 x 1.25
Drive Clutch Bracket
Shoulder Spacer
Pulley Half
V-Belt
Pulley Half
Bell Washer
Hex Cap Screw 1/4-28 x .50
Flat Idler
26
REF.
PART
NO.
NO.
14 710-1245
15 712-0181
16 756-0569
17 736-0242
18 736-0505
19 736-0507
20 754-0430A
21 756-0967
22 736-0247
23 736-0331
24 710-0696
25 748-0360
26 710-0654A
DESCRIPTION
Lock Cap Screw 5/16-24
Lock Jam Nut 3/8-16
Pulley Half
Bell Washer
Flat Washer
Washer
Belt
Auger Pulley
Flat Washer
Bell Washer
Hex Cap Screw 3/8-24
Pulley
Hex Washer Screw 3/8-16 x 1.0
Models E6A5E, E645E and E665E
IMPORTANT: For a proper working machine, use Factory
Approved Parts.
V-BELTS are specially designed to engage and disengage safely. A substitute (non OEM) V-Belt can be dangerous by not disengaging completely.
1
2
27
3
26
22
21
16
19
16
16
19
16
12 11
10
9
15
8
4
23
24
20
4
20
18
17
14
13
7
5
6
25
REF.
NO.
PART
NO.
1 710-1652
2 731-1324
3 732-0710
4 710-0627
5 710-3005
6 05896A
7 748-0234
8 756-0987
9 754-0346
10 756-0986
11 736-0270
12 710-0230
13 756-0313
14 710-1245
DESCRIPTION
Hex Washer Screw 1/4-20 x .50
Belt Cover
Extension Spring
Hex Screw 5/16-24 x .75
Hex Cap Screw 3/8-16 x 1.25
Drive Clutch Idler Bracket
Shoulder Spacer
Pulley Half
V-Belt
Pulley Half
Bell Washer
Hex Cap Screw 1/4-28 x .50
Flat Idler
Lock Hex Cap Screw 5/16-24
REF.
NO.
15 712-0181
16 756-0569
17 736-0242
18 736-0505
19 754-0430A
20
PART
NO.
756-0967
21 736-0247
22 736-0331
Lock Jam Nut 3/8-16
Pulley Half
Bell Washer
Flat Washer
Belt
DESCRIPTION
Auger Pulley
Flat Washer 3/8 x 1.25 OD
Bell Washer
23 710-0696
24 748-0360
25 710-0654A
Hex Cap Screw 3/8-24
Adapter Pulley
Hex Screw 3/8-16 x 1.0
26 629-0071 Extension Cord
27 OEM-390-987 Electric Start
27
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by MTD
PRODUCTS INC (“MTD”) with respect to new merchandise purchased and used in the United States, its possessions and territories.
MTD warrants this product against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in material or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water or damage because of other peril or natural disaster. Damage resulting from the installation or use of any accessory or attachment not approved by MTD Products Inc. for use with the product(s) covered by this manual will void your warranty as to any resulting damages.
Normal wear parts or components thereof are subject to separate terms as follows: All normal wear part or component failures will be covered on the product for a period of
90 days regardless of cause. After 90 days, but within the two year period, normal wear part failures will be covered
ONLY IF caused by defects in material or workmanship of
OTHER component parts. Normal wear parts and components include, but are not limited to, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, shave plates and tires. Batteries are covered by a 90-day limited replacement warranty.
HOW TO OBTAIN SERVICE: Warranty service is available, WITH PROOF OF PURCHASE THROUGH YOUR
LOCAL AUTHORIZED SERVICE DEALER. To locate the dealer in your area, please check for a listing in the Yellow
Pages or contact the Customer Service Department of
MTD PRODUCTS INC by calling 1-800-800-7310 or writing to P.O. Box 368022, Cleveland, Ohio 44136-9722. No product returned directly to the factory will be accepted unless prior written permission has been extended by the
Customer Service Department of MTD PRODUCTS INC.
This limited warranty does not provide coverage in the following cases: a. The engine or component parts thereof. These items carry a separate manufacturer’s warranty. Please refer to the applicable manufacturer’s warranty on these items.
b. Routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments such as brake adjustments, clutch adjustments or deck adjustments; and normal deterioration of the exterior finish due to use or exposure.
c. Log splitter pumps, valves and cylinders have a separate one year warranty.
d. MTD does not extend any warranty for products sold or exported outside of the United States of America, its possessions and territories, except those sold through MTD’s authorized channels of export distribution.
No implied warranty, including any implied warranty of merchantability or fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty or guaranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product shall bind MTD. During the period of the Warranty, the exclusive remedy is repair or replacement of
the product as set forth above. (Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.)
The provisions as set forth in this Warranty provide the sole and exclusive remedy arising from the sales. MTD shall not be liable for incidental or consequential loss or damages including, without limitation, expenses incurred for substitute or replacement lawn care services, for transportation or for related expenses, or for rental expenses to temporarily replace a warranted
product. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not apply to you.)
In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of the safety features of the product shall void this Warranty. You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the use or misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the original purchaser, original lessee or the person for whom it was purchased as a gift.
How State Law Relates to this Warranty: This limited warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
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