General and safety requirements for UPS

TEST REPORT

IEC / EN 62040-1

Uninterruptible power systems (UPS) –

Part 1: General and safety requirements for UPS

Report Reference No

...................... : 9012326349

Date of issue .................................... : 28.10.2010

Total number of pages ...................... 68 pages + Appendix 3 (4 pages)

CB Testing Laboratory ..................... : The Standards Institution of Israel

Address ............................................ : 42 Chaim Levanon St., 69977 Tel Aviv, Israel

Applicant’s name

............................ : Gamatronic Electronic Industries Ltd.

Address ............................................ : 14 Hartom Str., Har Hotsvim Science-Based Industrial Park, POB

45029, Jerusalem, 45029 Israel

Test specification:

Standard........................................... : IEC / EN 62040-1 : 2008 (1st Edition)

Test procedure ................................. : N/A

Non-standard test method…………..: N/A

Test Report Form No

...................... : IEC62040_1A

Test Report Form(s) Originator ........ : TÜV Rheinland Japan Ltd.

Master TRF ...................................... : Dated 2009-11

Copyright © 2009 IEC System for Conformity Testing and Certification of Electrical Equipment

(IECEE), Geneva, Switzerland. All rights reserved.

This publication may be reproduced in whole or in part for non-commercial purposes as long as the IECEE is acknowledged as copyright owner and source of the material. IECEE takes no responsibility for and will not assume liability for damages resulting from the reader's interpretation of the reproduced material due to its placement and context.

If this Test Report Form is used by non-IECEE members, the IECEE/IEC logo and the reference to the CB

Scheme procedure shall be removed.

This report is not valid as a CB Test Report unless signed by an approved CB Testing Laboratory and appended to a CB Test Certificate issued by an NCB in accordance with IECEE 02.

Test item description

..................... : Uninterruptible Power System

Trade Mark ....................................... :

Manufacturer ..................................... : Gamatronic Electronic Industries Ltd.

Model/Type reference ...................... : MEGA SYSTEM 250KW 400V 3/3, Cat. No. 101SMD60

Ratings ............................................. : Input: 3x400Vac, 50Hz, 3x420A (max.);

Output: 3x400Vac, 50Hz, 3x360A (max.)

Page 2 of 68 Report No. 9012326349

Testing procedure and testing location:

CB Testing Laboratory:

Testing location/ address ........................:

Associated CB Laboratory:


Tested by (name + signature).......: SERGEY VOYTENKO

Approved by (+ signature) ............: MICHAEL TERMAN

Testing procedure: TMP

Tested by (name + signature).......:

Approved by (+ signature) ............:



Witnessed by (+ signature) ...........:





Supervised by (+ signature)..........:


Testing procedure: RMT



Supervised by (+ signature)..........:


TRF No. IEC62040_1A

Summary of testing:

Tests performed (name of test and test clause):

5.1.4. Backfeed protection.

5.3 Protective earthing and bonding.

5.5. Over current and earthing fault protection.

5.7. Clearance, creepage and distance through insulation.

7.3. Mechanical strength.

7.4.2. Openings.

7.7 Temperature rise.

8.2 Electrical strength.

8.3 Abnormal operating and fault conditions.

Testing location:

14 Hartom Str., Har Hotsvim Science-Based

Industrial Park, POB 45029, Jerusalem, 45029

Israel


Appendices:

Appendix 1 – Photographs

Appendix 2 – Electrical Schematics

Appendix 3 – European Group Differences and National Differences (EN 62040-1: 2008)

TRF No. IEC62040_1A

Copy of marking plate:


SYSTEM

Power Module Static Switch Controller

TRF No. IEC62040_1A


Test item particulars

.................................................. :

Equipment mobility .................................................... : [] movable [x] stationary [] for building-in

Connection to the mains............................................ : [] pluggable equipment [x] permanent connection

[] detachable power supply cord

[] non-detachable power supply cord

Operating condition ................................................... : [x] continuous

[] rated operating / resting time:

Access location ........................................................ : [x] operator accessible

[] restricted access location

Over voltage category (OVC) ................................... : [] OVC I [x] OVC II [] OVC III [] OVC IV

[] other:

Mains supply tolerance (%) or absolute mains supply values ....................................................................... :

+/- 10%

Tested for IT power systems .................................... : [] Yes [x] No

IT testing, phase-phase voltage (V) ......................... : --

Class of equipment ................................................... : [x] Class I [] Class II

[] Not classified

Considered current rating (A) ................................... : 420A

Pollution degree (PD) ............................................... : [] PD 1 [x] PD 2 [] PD 3

IP protection class .................................................... : IP2X

Altitude during operation (m) .................................... : 2000

Altitude of test laboratory (m) ................................... : 35

Mass of equipment (kg) ............................................ : 450 kg

Possible test case verdicts:

- test case does not apply to the test object.................: N/A

- test object does meet the requirement.......................: P (Pass)

- test object does not meet the requirement.................: F (Fail)

Testing

......................................................................... :

Date of receipt of test item ............................................: 11.07.2010

Date(s) of performance of tests ....................................: 11.07.2010 – 30.08.2010

General remarks:

The test results presented in this report relate only to the object tested.

This report shall not be reproduced, except in full, without the written approval of the Issuing testing laboratory.

"(see Enclosure #)" refers to additional information appended to the report.

"(see appended table)" refers to a table appended to the report.

Throughout this report a comma (point) is used as the decimal separator.

Standard IEC 62040-1:2008 is to be used in conjunction with IEC 60950-1:2005, which is referred to in this

TRF as "RD".

General product information:

1. The equipment is a modular uninterruptible power system (UPS). The following modules are incorporated in the equipment: 25kVA Power Module (up to 10 units), Controller Module, and Static

Switch Module.

2. Battery compartment and batteries are not supplied with the UPS.

3. End-user should provide an external circuit breaker specified in the installation instructions.

TRF No. IEC62040_1A


IEC 62040-1

Clause

4

Requirement + Test

GENERAL CONDITIONS FOR TESTS

Result - Remark Verdict

P

4.5 Components

1.5.2/RD

Comply with IEC 62040-1 or relevant component standard

Evaluation and testing of components

(see appended table 4.5)

Components which are certified to IEC and/or national standards are used correctly within their ratings.

Components not covered by

IEC standards are tested under the conditions present in the equipment.

1.5.3/RD Thermal controls

1.5.4/RD

1.5.5/RD

Transformers

Interconnecting cables

Thermal switch in Power

Module Card 1012 is certified and used correctly.

Transformers used in the equipment are suitable for their intended application and comply with the relevant requirements of the standard.

All interconnecting cables are located within enclosure and are treated as internal wiring.

1.6.1/RD

1.6.2/RD

4.6

1.6.4/RD

AC power distribution systems

Input current

Neutral conductor


Neutral conductor is isolated from earthed parts by basic insulation within the equipment.

P

P

P

P

P

N/A

1.5.6/RD

Capacitors bridging insulation

1.5.7/RD

Resistors bridging insulation

1.5.7.1/RD

Resistors bridging functional, basic or supplementary insulation

Provided in cards of Power

Module. Lines to Ground capacitors comply with IEC

60384-14.

No such components

P

N/A

N/A

1.5.7.2/RD

Resistors bridging double or reinforced insulation between a.c. mains and other circuits

N/A

1.5.7.3/RD

Resistors bridging double or reinforced insulation between a.c. mains and antenna or coaxial cable

N/A

1.5.8/RD

N/A Components in equipment for IT power systems The equipment is not intended for IT power systems

P

P

P

P

TRF No. IEC62040_1A


IEC 62040-1

Clause Requirement + Test Result - Remark Verdict

4.7 Marking and instructions

4.7.1 General

4.7.2 Power rating

1.7.1/RD

P

P

P

Input rated voltage/range (V) ...........................: 400V P

Input rated current/range (A)............................:

420A P

Input symbol for nature of supply (d.c.) ...........:

-- N/A

Input rated frequency/range (Hz) .....................:

50/60Hz P

Number of Input phases and neutral................:

3~, N P

Output rated voltage/range (V) ........................: 400V P

Output rated current/range (A) ........................: 360A P

1.7.1/RD

Output rated power factor, (if less than unity, or active power and apparent power or active power and rated current) .................................:

Active output power and output current are rated

Number of output phases and neutral..............:

3~, N

Output rated active power (W) ........................:

250 kW

P

P

P

Output rated apparent power (VA) ..................: N/A

Output symbol for nature of supply (d.c.) ........:

N/A

Output rated frequency/range (Hz) ..................:

50Hz P

Ambient operating temperature range (

°C).....:

-10 to +40ºC (provided in User

Manual)

P

P Manufacturer’s name or trademark or identification mark ...........................................: GAMATRONIC

Type/model or type reference ..........................: MEGA SYSTEM 250KW 400V

3/3, Cat. No. 101SMD60

P

Symbol for Class II equipment only ................: Class I equipment

Other symbols .................................................:

Warning symbols “General hazard” and “Electric shock

Hazard”.

N/A

P

Certification marks ..........................................:

No certification marks

Instructions for units with automatic bypass/maintenance bypass, additional input a.c. supply, or external batteries, having text

"See installation instructions before connecting to the supply" ...................................................:

Provided in Installation

Manual.

4.7.3.1 General

N/A

P

P

P

Location in a restricted access location only ... :

-- N/A

TRF No. IEC62040_1A


IEC 62040-1


Permanent connector UPS .............................. :

Suitable statement is provided in Installation Manual

P

Pluggable type A or Pluggable type B UPS .... : -- N/A

4.7.3.3 Operation.......................................................... : in User /Operational Manual

P

According to the Service

Manual, maintenance of product is done only by service personnel.

P

4.7.3.5

4.7.4

1.7.4/RD

Distribution related backfeed............................ :

Main voltage adjustment ................................. :

P

-- N/A

4.7.5

1.7.5/RD

Methods and means of adjustment; reference to installation instructions .................................... :

--

Power outlets.................................................... :

No standard power outlets.

The equipment is provided with output terminals.

N/A

N/A

4.7.6

1.7.6/RD

Fuse identification (marking, special fusing characteristics, cross-reference) ..................... :

Fuses are not located in operator access area.

Unambiguous reference to service documentation is provided.

P

P

4.7.7

1.7.7/RD

Wiring terminals

1.7.7.1/RD Protective earthing and bonding terminals ...... : Main protective earthing bus bar located in the Mounting

Rack is provided with IEC

60417-2-IEC5019 marking.

Bonding terminals in the

Modules are provided with symbol IEC60417-2-IEC 5017.

P

1.7.7.2/RD

1.7.7.3/RD

Terminals for a.c. mains supply conductors

Terminals for d.c. mains supply conductors

Input and output terminals of the Static Switch (rear panel) are marked.

Not connected to the DC mains

Terminals for battery connections (Static Switch rear panel) are marked with “+” and

“–“

P

N/A

P

4.7.9

1.7.8/RD

Controls and indicators

P

1.7.8.1/RD Identification, location and marking ................. :

All circuit breakers are marked in accordance with circuits in which they are used.

P

TRF No. IEC62040_1A


IEC 62040-1

Clause Requirement + Test Result - Remark

...........................................................: Only functional non-safety related indicators are used.

1.7.8.3/RD Symbols according to IEC 60417.....................: Symbols according to IEC

60417 are used on approved circuit breakers and contactors.

Verdict

P

P

1.7.8.4/RD Markings using figures ...................................:

N/A

4.7.10

1.7.9/RD

Isolation of multiple power sources .................:

The equipment is connected to

AC mains and external battery.

Warning marking for service personnel is provided in the product User Manual.

P

IT power systems

N/A

4.7.11

1.7.2.4/RD

4.7.12

P

4.7.13

5.1/RD

Protection in building installation

External circuit breakers are specified by manufacturer for all possible configurations and number of the Power Modules used.

High leakage current (mA) ..............................:

Required label is provided: P

4.7.14

1.7.10/RD

4.7.15

1.7.2.1/RD and

1.7.8.1/RD

4.7.16

1.7.11/RD

4.7.17

1.7.12/RD

4.7.18

1.7.13/RD

Thermostats and other regulating devices

Language(s) ....................................................: English was reviewed

Durability of markings

Removable parts

Replaceable batteries

N/A

The marking are not located on the removable parts

Such batteries are not used

⎯

P

P

N/A

4.7.19

1.7.2.5/RD

4.7.20

Operator access with a tool..............................:

Battery

A tool is not required to gain access to the operator access area

Not supplied with the equipment

⎯

N/A

N/A

N/A

N/A

TRF No. IEC62040_1A

Clause

2.1.1.5/RD

4.7.21

1.7.2.4/RD

Installation instructions


IEC 62040-1

Result - Remark Verdict Requirement + Test

Nominal voltage of total battery (V) ................. :

Nominal capacity of total battery (optional) ..... :

Protection against energy hazards There are no bare live parts in the Operator access area which may be bridged by test finger.

Suitable Instructions are provided in Installation Manual.

The appliance is not intended for connection to IT power systems.

N/A

N/A

N/A

N/A

N/A

P

5.1

5.1.1

2.1.1/RD

Protection against electric shock and energy hazards

Protection for UPS intended to be used in operator access areas

2.1.1.1/RD Access to energized parts Only SELV circuits and earthed parts are accessible

Test by inspection ........................................... : Only SELV circuits and earthed parts are accessible

Test with test finger (Figure 2A) ...................... :

No hazardous voltage accessible with the test finger

Test with test pin (Figure 2B) .......................... :

No hazardous voltage accessible with the test pin

Test with test probe (Figure 2C) ..................... :

No TNV circuits

2.1.1.2/RD Battery compartments

2.1.1.3/RD Access to ELV wiring

Working voltage (Vpeak or Vrms); minimum distance through insulation (mm)

2.1.1.4/RD Access to hazardous voltage circuit wiring

No ELV circuits


No hazardous voltages are located in operator access area

2.1.1.5/RD

Energy hazards ............................................... :

No energy hazard in operator access area

2.1.1.6/RD Manual controls Touch screen display is not connected to ELV or hazardous voltage parts.

P

P

P

P

P

P

P

N/A

N/A

N/A

⎯

P

P

P

TRF No. IEC62040_1A


IEC 62040-1

Clause Requirement + Test

2.1.1.7/RD Discharge of capacitors in equipment

Result - Remark

No operator-accessible external point of disconnection of a mains supply

(permanently connected equipment with external circuit breaker).

Measured voltage (V); time-constant (s).......... : --

Verdict

N/A

⎯

2.1.1.8/RD Energy hazards – d.c. mains supply Not connected to DC mains N/A a) Capacitor connected to the d.c. mains supply .. b) Internal battery connected to the d.c. mains supply .............................................................. :

N/A

N/A

2.1.1.9/RD

Audio amplifiers ............................................... :

N/A

5.1.2

2.1.1.5 c)

/RD

Protection for UPS intended to be used in service access areas

Service is not permitted when the equipment is switched on.

N/A

5.1.3

2.1.1.5 c)

/RD

Hazardous energy level

Protection for UPS intended to be used in restricted access areas

Hazardous energy level

N/A

N/A

N/A

⎯

Shock hazard after de-energization of a.c. input for UPS

P

Measured voltage (V); time-constant (s).......... : 0V, 1.2 sec

⎯

P

5.1.5

5.2

5.2.1

2.2/RD

Description of the construction ........................ : Backfeed protection of the equipment is provided by contactors located in the Static

Switch

Emergency switching device The equipment is provided with terminals for connection of the remote emergency switch device. When external

EMO switch is operated, it disconnects the equipment output from any input source.

Suitable statement in the User

Manual is provided.

Requirements for auxiliary circuits

Safety extra low voltage circuit - SELV

P

P

P

TRF No. IEC62040_1A


IEC 62040-1


2.2.2/RD

2.2.3/RD

2.2.4/RD

5.2.2

2.3/RD

2.3.1/RD

Separation between hazardous voltage circuits and

SELV circuits is provided by the following:

- Power Module:

Card 1012, transformers

29TJIXDA, 29TJIXF;

Card 1013, provided by optical isolators ISO6, ISO7, Cl/Cr;

- Controller Module: approved power supply with

SELV outputs, including LCD touch control panel supplying circuit;

- Static Switch module:

Card 1776, optical isolators

ISO3, ISO4, Cl/Cr.

Voltages under normal conditions (V) ............. : (See appended table 5.2.1)

Voltages under fault conditions (V) ................. : (See appended table 5.5)

Connection of SELV circuits to other circuits .. :

Telephone network voltage circuits - TNV

No TNV circuits

Frequency (Hz) ................................................ :

Measured current (mA) .................................... :

(See appended table 5.2.3)

P

P

P

P

N/A

2.3.2/RD

Limits

Type of TNV circuits......................................... :

Separation from other circuits and from accessible parts

N/A

⎯

N/A

2.3.2.2/RD Protection by basic insulation

2.3.2.3/RD Protection by earthing

2.3.2.4/RD Protection by other constructions .................... :

2.3.3/RD

2.3.4/RD

2.3.5/RD

5.2.3

2.4/RD

N/A

N/A

N/A

N/A

Separation from hazardous voltages

Insulation employed ......................................... :

N/A

⎯

N/A Connection of TNV circuits to other circuits

Insulation employed ......................................... : ⎯

Test for operating voltages generated externally N/A

Test with test probe (Figure 2C) ..................... :

N/A

Limited current circuits N/A

N/A

⎯

⎯

⎯

TRF No. IEC62040_1A

IEC 62040-1


2.4.3/RD

5.2.4

3.5/RD

3.5.2/RD

3.5.3/RD

3.5.4/RD

5.2.5

2.5/RD

Measured voltage (V)....................................... : ⎯

Measured circuit capacitance (nF or µF) ......... :

Connection of limited current circuits to other circuits

⎯

N/A

External signalling circuits

Types of interconnection circuits ..................... :

N/A

ELV circuits as interconnection circuits N/A

Data ports for additional equipment

Limited power source

The equipment is not intended for connection to other equipment.

N/A

N/A

N/A

N/A a) Inherently limited output b) Impedance limited output c) Regulating network limited output under normal operating and single fault condition d) Overcurrent protective device limited output

Max. output voltage (V), max. output current (A), max. apparent power (VA) ............................... :

Current rating of overcurrent protective device (A)

N/A

N/A

N/A

N/A

⎯

⎯

5.3 Protective earthing and bonding

5.3.1 General

2.6/RD Provisions for earthing and bonding All accessible conductive parts of modules are reliably connected to the protective earthing terminal (bus-bar) located in the side of the

Mounting Rack.

Each module frame is bonded to protective earthing by green/yellow conductor. Each module is bonded to its frame by protective pin (located in the frame rear enclosure) and contact secured to the module enclosure.

P

P

P

P

N/A

P 2.6.3/RD Protective earthing and protective bonding conductors

2.6.3.1/RD General P

TRF No. IEC62040_1A



IEC 62040-1


2.6.3.2/RD Size of protective earthing conductors

Rated current (A), cross-sectional area (mm2),

AWG................................................................. :

2.6.3.3/RD

Size of protective bonding conductors

Rated current (A), cross-sectional area (mm2),

AWG................................................................. :

Protective current rating (A), cross-sectional area (mm2), AWG ............................................ :

Result - Remark

420A, 45mm² (bus-bar

15x5mm)

42A per Power Module,

10mm²

50A per Power Module,

10mm²

Verdict

P

⎯

P

⎯

⎯

2.6.3.4/RD Resistance of earthing conductors and their terminations; resistance (

Ω), voltage drop (V), test current (A), duration (min) ......................... :

(See appended table 5.3.1)

2.6.3.5/RD

Colour of insulation .......................................... :

Green/Yellow P

2.6.4/RD

Terminals

P

2.6.4.1/RD

General

2.6.4.2/RD Protective earthing and bonding terminals Main protective earthing busbar and bonding screw type terminals.

P

P

P

2.6.4.3/RD

Rated current (A), type, nominal thread diameter

(mm) ................................................................. :

Separation of the protective earthing conductor from protective bonding conductors

Main bus-bar 420A,

15mmx5mm, 42A, bonding screw terminal M5

⎯

P

2.6.5/RD Integrity of protective earthing

2.6.5.1/RD Interconnection of equipment Earthing connection is assured for equipment connected to the equipment under test.

P

P

2.6.5.2/RD Components in protective earthing conductors and protective bonding conductors

2.6.5.3/RD Disconnection of protective earth

2.6.5.4/RD Parts that can be removed by an operator

2.6.5.5/RD

2.6.5.6/RD

2.6.5.7/RD

2.6.5.8/RD

Parts removed during servicing

Corrosion resistance

Screws for protective bonding

Reliance on telecommunication network or cable distribution system

No switches and fuses in the protective conductors.

Permanent connection to PE.

Protective earthing connection makers earlier and breaks later than the phase connection when the Power

Module or Controller Module is removed or inserted.

P

P

No risk of corrosion

(combination Zink on steel/aluminium is used).

P

P

No self-tapping and spaced thread screws are used for bonding connection.

P

N/A

TRF No. IEC62040_1A

Clause

5.3.2

2.6.1/RD

2.10/RD

4.2/RD

5.2/RD

Requirement + Test

Protective earthing P

Clearances, creepage distances and distances through insulation

Mechanical strength

Electric strength

P

P

P

P

5.4

AC and d.c. power isolation

5.4.1 General

3.4/RD Disconnection from the mains supply

P

P

P

3.4.2/RD

3.4.3/RD

3.4.4/RD

3.4.5/RD

3.4.6/RD

3.4.7/RD

Disconnect devices

Parts which remain energized

Switches in flexible cords equipment


IEC 62040-1


Permanently connected equipment

Number of poles - single-phase and d.c.

Number of poles - three-phase equipment

External disconnect device is specified in the installation instructions.

External circuit-breaker is used as disconnect device.

Suitable statement in installation instruction is provided.

No such parts. External disconnect device is used.

Three-phase equipment

P

P

P

N/A

N/A

N/A

P

3.4.8/RD

3.4.9/RD

3.4.11/RD

5.4.2

Switches as disconnect devices

Plugs as disconnect devices

Multiple power sources

Disconnect devices

Disconnect all phase conductors simultaneity

Disconnect device is not incorporated in the equipment.

Separate means are provided for AC mains and external battery.

Disconnect device for AC supply is provided.

N/A

N/A

N/A

P

P

5.5

Overcurrent and earth fault protection

5.5.1 General

2.7.3/RD

Short-circuit backup protection

External circuit breaker and circuit breakers in each phase conductor are provided.

P

P

P

TRF No. IEC62040_1A


IEC 62040-1

Clause

2.7.4/RD

2.7.5/RD

2.7.6/RD

5.5.3

5.5.3.1

5.5.3.2

5.5.3.3

5.3.1/RD

Requirement + Test Result - Remark Verdict

Number and location of protective devices ..... :

Each Phase conductor of each

Power Module is protected by

50A fuse.

Protection by several devices

Warning to service personnel .......................... : Such warnings for service persons are not required.

Battery circuit protection

Overcurrent and earth fault protection

Location of protective device

Rating of protective device

Protection against overload and abnormal operation

P

P

N/A

Protection provided by an external circuit breaker 420A and by:

- AC input/output circuit breakers located in each

Power Module;

- DC input/output fuses 40A located in each Power Module

P

P

Batteries supply circuits are protected by input/output fuses

40A located in each Power

Module.

Batteries are not installed inside the equipment.

Separate battery supply is used. Suitable rating of the over current protective device is provided in User Manual.

P

N/A

P

(see appended table 8.3) P

5.6

2.8.7.4/RD

Protection of personnel – Safety interlocks

Electric strength test

Safety interlocks are not used.

P

N/A

N/A

N/A

N/A

N/A

N/A

2.8.6/RD Overriding

2.8.7/RD Switches and relays

N/A

N/A

N/A

2.8.7.1/RD Contact gaps (mm) .......................................... : N/A


N/A

N/A

N/A

TRF No. IEC62040_1A


IEC 62040-1


5.6.2

5.6.2.1 Introduction

5.6.2.2 Covers

5.6.2.3

5.6.2.4

Service person protection

Location and guarding of parts

Parts on doors

N/A

P

All hazardous voltage and moving parts are protected against unintentional contact by isolation.

P

P

P

N/A

N/A

No doors

No components which require access for adjacent or maintenance.

No interlocks

Cooling fans are guarded

Residual hazardous voltage remains on the capacitors located in Power Modules.

Warning marking and instructions for service personal are provided.

N/A

P

P

N/A

Clearances, creepage distances and distances through insulation P

5.7

2.10/RD

2.10.1/RD General

2.10.1.1/RD Frequency ....................................................... : 50 Hz

P

P

2.10.1.2/RD Pollution degrees ............................................ : II P

2.10.1.3/RD Reduced values for functional insulation N/A

2.10.1.4/RD Intervening unconnected conductive parts

2.10.1.5/RD Insulation with varying dimensions

N/A

N/A

2.10.1.6/RD Special separation requirements

2.10.1.7/RD Insulation in circuits generating starting pulses

2.10.2/RD Determination of working voltage

2.10.2.1/RD General

(See appended table 5.7)

N/A

N/A

P

P

2.10.2.3/RD Peak working voltage

2.10.3/RD Clearances

2.10.3.1/RD General

P

P

P

P

N/A a) AC mains supply ......................................... : N/A

TRF No. IEC62040_1A


IEC 62040-1

Clause Requirement + Test Result - Remark Verdict b) Earthed d.c. mains supplies ........................ :

N/A c) Unearthed d.c. mains supplies .................... :

N/A d) Battery operation ......................................... :

N/A

2.10.3.3/RD Clearances in primary circuits (see appended table 5.7) P

2.10.3.4/RD Clearances in secondary circuits

2.10.3.5/RD Clearances in circuits having starting pulses


N/A

2.10.3.6/RD Transients from a.c. mains supply .................. : N/A

2.10.3.7/RD Transients from d.c. mains supply .................. : N/A

2.10.3.8/RD Transients from telecommunication networks and cable distribution systems ........................ :

N/A

2.10.3.9/RD Measurement of transient voltage levels a) Transients from a mains supply

For an a.c. mains supply ................................. :

N/A

N/A

N/A

For a d.c. mains supply ................................... :

N/A b) Transients from a telecommunication network . N/A

2.10.4/RD Creepage distances

2.10.4.1/RD General

2.10.4.2/RD Material group and comparative tracking index IIIb

CTI tests ........................................................... :

2.10.4.3/RD Minimum creepage distances

2.10.5 /RD Solid insulation


Solid insulation is used only for basic insulation purposes.

P

P

P

⎯

P

N/A

2.10.5.1/RD General

2.10.5.2/RD Distances through insulation

2.10.5.3/RD Insulating compound as solid insulation


N/A

N/A

N/A

2.10.5.6/RD Thin sheet material – General

2.10.5.7/RD Separable thin sheet material

N/A

N/A

N/A

N/A

Number of layers (pcs) .................................... :

2.10.5.8/RD Non-separable thin sheet material

⎯

N/A

2.10.5.9/RD Thin sheet material – standard test procedure

2.10.5.10

/RD


Thin sheet material – alternative test procedure

N/A

(see appended table 8.2) ⎯

N/A

Electric strength test (see appended table 8.2) ⎯

N/A 2.10.5.11

/RD

Insulation in wound components

TRF No. IEC62040_1A


IEC 62040-1

Clause

2.10.5.12

/RD

Requirement + Test

Wire in wound components


N/A

2.10.5.13

/RD

Working voltage .............................................. : ⎯ a) Basic insulation not under stress ................ : N/A b) Basic, supplementary, reinforced insulation :

N/A c) Compliance with Annex U ........................... :

N/A

Two wires in contact inside wound component; angle between 45

° and 90° ............................. :

N/A

N/A Wire with solvent-based enamel in wound components

Electric strength test (see appended table 8.2)

Additional insulation in wound components

⎯

N/A

N/A 2.10.5.14

/RD

Working voltage .............................................. : ⎯

2.10.6/RD

- Basic insulation not under stress .................. : N/A

- Supplementary, reinforced insulation ........... :

N/A

Construction of printed boards

2.10.6.1/RD Uncoated printed boards

P

P

2.10.6.2/RD Coated printed boards

2.10.6.3/RD Insulation between conductors on the same inner surface of a printed board

2.10.8.1/RD Sample preparation and preliminary inspection

2.10.8.3/RD Electric strength test (see appended table 8.2)

N/A

N/A

2.10.6.4/RD Insulation between conductors on different layers of a printed board

Distance through insulation

2.10.7/RD

2.10.8/RD

Number of insulation layers (pcs) ................... :

Component external terminations

Tests on coated printed boards and coated components

N/A

No coated printed boards or components

N/A

N/A

N/A

N/A

N/A

N/A

2.10.8.4/RD Abrasion resistance test

2.10.10/RD Test for Pollution Degree 1 environment and insulating compound

Pollution degree II

⎯

N/A

N/A

N/A

2.10.11/RD Tests for semiconductor devices and cemented joints

2.10.12/RD Enclosed and sealed parts

N/A

N/A

TRF No. IEC62040_1A


IEC 62040-1


6

Wiring, connections and supply

6.1 General

6.1.1 Introduction

3.1/RD General

3.1.1/RD

3.1.2/RD

3.1.3/RD

3.1.4/RD

3.1.5/RD

3.1.6/RD

3.1.7/RD

3.1.8/RD

3.1.9/RD

6.1.2

6.2

6.2.1

3.2.2/RD

3.2.3/RD

Protection against mechanical damage

Securing of internal wiring

Insulation of conductors

Beads and ceramic insulators

Screws for electrical contact pressure

Insulating materials in electrical connections

Self-tapping and spaced thread screws

Termination of conductors

10 N pull test

Current rating and overcurrent protection

Result - Remark

Internal wires are adequate for the current they are intended to carry, see also appended

Table 7.7. Protection is provided by an external circuit breaker specified in Installation

Instructions and by circuit breakers and fuses incorporated in the equipment.

No sharp edges or corners.

Such insulators are not used

Not used for electrical connections.

All conductors are terminated by appropriate connectors.

See appended Table 4.5 Dimensions and rating of bus-bars and insulated conductors

Connection to power

General provisions for connection to power

Multiple supply connections

Permanently connected equipment

1. Separate means are provided for AC mains and external battery..

2. Plug connections are not used.

3. ELV circuits and

Hazardous voltage circuits are not accessible to an operator.

Set of terminals is provided in the Mains Power Connection

Board and Static Switch.

Verdict

P

P

P

P

P

P

P

P

N/A

P

P

P

P

P

N/A

P

P

P

P

P

TRF No. IEC62040_1A


IEC 62040-1

Clause

3.2.4/RD

3.2.5/RD

Requirement + Test

Number of conductors, diameter of cable and conduits (mm) ................................................. :

Appliance inlets

Power supply cords


5-wire, cable is specified in the

Installation Instructions.

⎯

N/A

Not supplied with the equipment.

N/A

3.2.5.1/RD AC power supply cords

Type ................................................................ :

N/A

⎯

Rated current (A), cross-sectional area (mm²),

AWG ................................................................ :

⎯

3.2.5.2/RD DC power supply cords

3.2.6/RD Cord anchorages and strain relief

Mass of equipment (kg), pull (N) .................... :

Longitudinal displacement (mm) ..................... :

3.2.7/RD

3.2.8/RD

N/A

N/A

⎯

⎯

Protection against mechanical damage

N/A

Cord guards

Diameter or minor dimension D (mm); test mass

(g) .................................................................... :

Radius of curvature of cord (mm) .................... :

N/A

⎯

⎯

P Set of terminals for permanent connection to AC mains.

More than one supply connection ................... :

The means of connection to

AC mains and to external batteries are not interchangeable. Terminal contacts are not hazardous live when disconnected from supply.

P

6.3

3.3/RD

Wiring terminals for external power conductors

Wiring terminals for connection of external conductors

P

P

3.3.2/RD

P

N/A Connection of non-detachable power supply cords

Screw terminals

Conductor sizes to be connected

3.3.3/RD

3.3.4/RD

3.3.5/RD

Rated current (A), cord/cable type, crosssectional area (mm2) ....................................... :

Wiring terminal sizes

Rated current (A), type, nominal thread diameter

(mm) ................................................................ :

Certified terminals are used.

AC Input: 420A, 2x70mm²;

AC Output: 360A, 2x70mm²

P

P

⎯

P

AC Input: 420A, bolt, M10;

AC Output: 360A, bolt, M10

⎯

TRF No. IEC62040_1A


IEC 62040-1

Clause

3.3.6/RD

3.3.7/RD

Requirement + Test

Wiring terminal design

Grouping of wiring terminals

Result - Remark

Certified terminals are used.

Verdict

P

P

P

7.1 Enclosure The equipment enclosure complies with the requirements for fire, electrical and mechanical enclosures.

P

P

7.2

4.1/RD

7.3

4.2/RD

4.2.1/RD General

4.2.2/RD Steady force test, 10 N

4.2.3/RD

4.2.4/RD

Stability

Angle of 10

°

Test force (N) .................................................. :

Mechanical strength

Steady force test, 30 N

Steady force test, 250 N

P

P

250N P

P

P

⎯

P

P

4.2.6/RD

4.2.7/RD

Drop test; height (mm) .................................... :

Stress relief test Metal enclosure

P

P

P

N/A

⎯

4.2.8/RD

4.2.9/RD

4.2.10/RD

Cathode ray tubes

Picture tube separately certified ...................... :

High pressure lamps

Wall or ceiling mounted equipment; force (N) . :

N/A

⎯

N/A

N/A

7.4.1 Introduction

4.3.1/RD

4.3.2/RD

4.3.3/RD

4.3.4/RD

Edges and corners

Handles and manual controls; force (N) .......... :

Adjustable controls

Securing of parts

No sharp edges or corners

--

All screws are provided with lock washers.

P

P

P

N/A

N/A

P

TRF No. IEC62040_1A


IEC 62040-1

Clause

4.3.5/RD

4.3.7/RD

4.3.11/RD

4.4/RD

Requirement + Test

Connection by plugs and sockets

Heating elements in earthed equipment

Containers for liquids or gases

Protection against hazardous moving parts

Result - Remark

IEC60320 connections are not used for SELV circuits.

No heating elements

All fans impellers are adequately guarded.

Verdict

P

N/A

N/A

P

4.4.1/RD General

4.4.2/RD

Protection in operator access areas ............... :

4.4.3/RD

4.4.4/RD

Protection in restricted access locations ......... :

Protection in service access areas

4.5.1/RD General

4.5.3/RD

4.5.4/RD

4.5.5/RD

P

P

N/A

N/A

P

P

P

Normal load condition per Annex L ................. : Maximum normal load: continuous operation with resistive load of 245 kW

(according to the manufacturer's specification)

Temperature limits for materials

P

P

Touch temperature limits

P

Resistance to abnormal heat .......................... :


TRF No. IEC62040_1A


IEC 62040-1


7.4.2 Openings

Result - Remark

7.4.3

7.4.4

Gas Concentration

Equipment movement set of 15 horizontal openings

7x120mm;

Rear panel – set of 29x9 openings 10x10mm.

Controller Module:

Top panel – set of 3x18 openings 2.5x30mm; opening Ø60mm for fan guard;

Front panel – set of hexagonal openings 4.0mm over an area

60x60mm (fan guard);

Rear panel – set of 2x37 opening 2.5x30mm.

Static Switch:

Left and right side panels – set of 3x15 openings 2x30mm.

Left and right sides of top cover – 2x4 openings

2x30mm.

Top panel of the Controller

Module is covered by Power

Module bottom without openings with distance approx.

10mm.

There are no openings vertically above parts at hazardous voltage.

There are no batteries within the equipment.

Test of 250N was done. No movement of the equipment was noted.

7.5

4.7/RD

4.7.1/RD

Resistance to fire

Reducing the risk of ignition and spread of flame

Method 1, selection and application of components wiring and materials


Method 2, application of all of simulated fault condition tests


4.7.2/RD Conditions for a fire enclosure

4.7.2.1/RD Parts requiring a fire enclosure

4.7.2.2/RD Parts not requiring a fire enclosure

4.7.3/RD Materials

4.7.3.1/RD General

Fire enclosure is required

All parts of modules

Verdict

P

N/A

P

P

P

P

N/A

P

P

N/A

P

P

TRF No. IEC62040_1A


IEC 62040-1


4.7.3.2/RD Materials for fire enclosures

4.7.3.3/RD

4.7.3.4/RD

Materials for components and other parts outside fire enclosures

Materials for components and other parts inside fire enclosures

Result - Remark

Metal enclosure for all modules

Side covers of the mounting rack are metal.

All components are frame rated min. V-2 and mounted on PCB rated min. V-1.

4.7.3.5/RD Materials for air filter assemblies

4.7.3.6/RD Materials used in high-voltage components

7.6

7.6.1

7.6.2

Battery location External battery is not supplied with equipment

Battery location and installation

Accessibility and maintainability

7.6.3 Distance

Verdict

P

P

P

N/A

N/A

7.6.5 Wiring

7.6.7 Ventilation

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

N/A

4.5.1/RD General

4.5.2/RD Temperature tests (see appended table 7.7)

Normal load condition per Annex L ................. :

Maximum normal load: continuous operation with resistive load of 245 kW


4.5.3/RD

4.5.4/RD

4.5.5/RD

Temperature limits for materials

Touch temperature limits

P

P

P

P

P

P

P

Resistance to abnormal heat .......................... : P

8

8.1

Electrical requirements and simulated abnormal conditions

General provisions for earth leakage

5.1.1/RD General

P

P

P

TRF No. IEC62040_1A


IEC 62040-1

Clause

5.1.7/RD


Equipment with touch current exceeding 3,5 mA Measured protective conductor current was 300mA and does not exceed 5% of input current. Warning label is provided. Cross-section area of protective conductor is

45mm². The equipment is permanently connected.

P

8.2

5.2/RD

5.2.1/RD

5.2.2/RD

8.3 Abnormal operating and fault conditions

8.3.1 General

5.3.1/RD

5.3.4/RD

Protection against overload and abnormal operation

5.3.2/RD Motors

5.3.3/RD Transformers


(see appended Annex B)

(see appended Annex C)

Functional insulation ........................................ :

Functional insulation was shorted

5.3.5/RD

5.3.9/RD

8.3.3

Electric strength

General

Test procedure

Electromechanical components

Compliance criteria for abnormal operating and fault conditions

Conditions for tests



Certified cooling fans

No fire occurred, no molten metal was emitted. No breakdown during electric strength test.

P

P

P

P

P

P

N/A

P

P

P

P

P

The appliance was operated at rated voltage.

P

9

6/RD

6.1/RD

Connection to telecommunication networks N/A

6.1.1/RD

6.1.2/RD

Protection of telecommunication network service persons, and users of other equipment connected to the network, from hazards in the equipment

Protection from hazardous voltages

Separation of the telecommunication network from earth

N/A

N/A

N/A

6.1.2.1/RD Requirements

Supply voltage (V) ........................................... :

N/A

⎯

Current in the test circuit (mA) ...................... :

⎯

6.1.2.2/RD

Exclusions ....................................................... : N/A

TRF No. IEC62040_1A


IEC 62040-1

Clause

6.2/RD

Requirement + Test

6.2.2/RD Electric strength test procedure

6.2.2.1/RD Impulse test

6.2.2.2/RD Steady-state test

Result - Remark

Protection of equipment users from overvoltages on telecommunication networks

(see appended table 9)

(see appended table 9)

6.3/RD

3.5/RD

3.5.1/RD

3.5.2/RD

3.5.3/RD

Verdict

N/A

N/A

N/A

N/A

Protection of the telecommunication wiring system from overheating

Max. output current (A) ................................... :

N/A

N/A

N/A

⎯

Interconnection of equipment

General requirements

N/A

N/A

Types of interconnection circuits ..................... :

N/A

ELV circuits as interconnection circuits N/A

3.5.4/RD

2.1.3/RD

Data ports for additional equipment

Protection in restricted access locations

2.3.1/RD Limits

Type of TNV circuits......................................... :

N/A

N/A

N/A

⎯

2.3.2/RD Separation from other circuits and from accessible parts

N/A

2.3.2.1/RD

General requirements

2.3.2.2/RD Protection by basic insulation

2.3.2.3/RD

Protection by earthing

N/A

N/A

N/A

2.3.2.4/RD

Protection by other constructions .................... :

N/A

2.3.3/RD Separation from hazardous voltages N/A

2.3.4/RD


Connection of TNV circuits to other circuits

⎯

N/A


⎯

2.3.5/RD

2.6.5.8/RD

Test for operating voltages generated externally

Reliance on telecommunication network or cable distribution system

N/A

N/A

2.10.3.3/RD Clearances in primary circuits

2.10.3.4/RD Clearances in secondary circuits



N/A

N/A

2.10.4.1/RD General

2.10.4.2/RD Material group and comparative tracking index

CTI tests ........................................................... :

2.10.4.3/RD Minimum creepage distances

M/RD ANNEX M, CRITERIA FOR TELEPHONE RINGING SIGNALS (see 2.3.1/RD)

N/A

N/A

N/A

⎯

N/A

N/A

TRF No. IEC62040_1A


IEC 62040-1


M.1/RD Introduction

M.2 /RD Method A

M.3.1.1/RD

Frequency (Hz) ............................................... :

M.3.1.2/RD

Voltage (V) ...................................................... :

M.3.1.3/RD

Cadence; time (s), voltage (V) ........................ :

M.3.1.4/RD

Single fault current (mA) ................................. :


N/A

N/A

N/A

N/A

⎯

⎯

⎯

⎯

M.3.2/RD

M.3.2.1/RD

Tripping device and monitoring voltage .......... :

N/A

Conditions for use of a tripping device or a monitoring voltage

⎯

M.3.2.2/RD

Tripping device

N/A

M.3.2.3/RD

Monitoring voltage (V) ..................................... :

N/A

A/RD

A.1/RD

Annex A, Tests for resistance to heat and fire

Flammability test for fire enclosures of movable equipment having a total mass exceeding 18 kg, and of stationary equipment (see 4.7.3.2/RD)

N/A

N/A

A.1.1/RD

Samples ........................................................... :

Wall thickness (mm)......................................... :

⎯

⎯

A.1.2/RD

A.1.3/RD

A.1.4/RD

Conditioning of samples; temperature (

°C) ..... : N/A

Mounting of samples ....................................... :

N/A

Test flame (see IEC 60695-11-3)

Flame A, B, C or D .......................................... :

N/A

⎯

A.1.5/RD

A.1.6/RD

A.2/RD

A.2.1/RD

A.2.2/RD

A.2.3/RD

A.2.4/RD

Test procedure

Compliance criteria

Sample 1 burning time (s) ................................ :

N/A

N/A

⎯



⎯

⎯

Flammability test for fire enclosures of movable equipment having a total mass not exceeding 18 kg, and for material and components located inside fire enclosures (see 4.7.3.2/RD and 4.7.3.4/RD)

Samples, material ............................................ :

Wall thickness (mm)......................................... :

N/A

⎯

⎯

Conditioning of samples; temperature (°C) ..... : N/A

Mounting of samples ....................................... : N/A

Test flame (see IEC 60695-11-4) N/A

TRF No. IEC62040_1A


IEC 62040-1

Clause

A.2.5/RD

A.2.6/RD

A.2.7/RD


Flame A, B or C ............................................... :

⎯

Test procedure

N/A

Compliance criteria


N/A

⎯



⎯

⎯

Alternative test acc. to IEC 60695-11-5, cl. 5 and

9


N/A

⎯

A.3/RD

A.3.1/RD

A.3.2/RD

B.6.4/RD

B.7/RD

B.7.1/RD



Hot flaming oil test (see 4.6.2/RD)

Mounting of samples

Test procedure

⎯

⎯

N/A

N/A

N/A

N/A

B/RD Annex B, Motor tests under abnormal conditions (see 4.7.2.2/RD and 5.3.2/RD)

Position ............................................................ :

N/A

N/A

⎯

B.2/RD

B.3/RD

B.4/RD

B.5/RD

Manufacturer ................................................... :

Type ................................................................ :

Rated values .................................................. :

⎯

⎯

⎯

Test conditions

N/A

Maximum temperatures

N/A

Running overload test

Electric strength test: test voltage (V) ............. :

N/A

Locked-rotor overload test

Test duration (days) ........................................ :

N/A

⎯

⎯

N/A B.6/RD Running overload test for d.c. motors in secondary circuits

B.6.1/RD General N/A

N/A

N/A

Electric strength test; test voltage (V) ............. : N/A

Locked-rotor overload test for d.c. motors in secondary circuits

General

N/A

N/A

TRF No. IEC62040_1A

Clause

B.7.2/RD

B.7.3/RD

B.7.4/RD

B.8/RD

B.9/RD

B.10/RD

C/RD


IEC 62040-1

Result - Remark Verdict Requirement + Test

Test procedure

Alternative test procedure

N/A

N/A

Electric strength test; test voltage (V) ............. : N/A

Test for motors with capacitors

N/A

Test for three-phase motors

N/A

Test for series motors

Operating voltage (V) ...................................... :

N/A

⎯

C.1/RD

C.2/RD

Annex C, Transformers (see 1.5.4/RD and 5.3.3/RD)

Position ............................................................ :

T1, T2, T4 (Card 1012, Power

Module)

T1 (Card 1776, Static Switch

Module)

P

⎯

Manufacturer ................................................... : Gamatronic

Type ................................................................ : Power Module: T1, T2 -

29TJIXDA; T4 - 29TJIXF;

Static Switch: 29TJIX.

Rated values .................................................. : 3000Vac between Primary and

Secondary winding

⎯

⎯

⎯

Method of protection ........................................ : 29TJIXDA T1, T2 (Card 1012

Power Module): overcurrent protection is provided by three independent methods: fuses in

Primary, thermal cut-off 85ºC, and consumption current feedback.

29TJIXF T4 (Card 1012 Power

Module): overcurrent protection is provided by two independent methods: fuse in

Primary and thermal cut-off

85ºC.

T1 (Card 1776 Static Switch

Module): overcurrent protection is provided by two independent methods: fuse in

Primary and consumption current feedback.

⎯

Overload test

See table 5.5 and 8.3 P

Insulation

P

Protection from displacement of windings ....... :

Margins are provided P

TRF No. IEC62040_1A


IEC 62040-1

Clause

D/RD

D.1/RD

Requirement + Test Result - Remark

Annex D, Measuring instruments for touch current tests (see 5.1.4/RD)

Measuring instrument Simpson 228. Measuring scheme in accordance with

Figure D.1 of the Standard.

Verdict

P

P

N/A

E/RD

F/RD

Annex E, Temperature rise of a winding (see 1.4.13/RD) N/A

Annex F, Measurements of clearances and creepage distance (see 2.10/RD and Annex

G/RD)

P

G/RD

G.1/RD Clearances

Annex G, Alternative method for determining minimum clearances N/A

N/A

G.1.1/RD General

G.1.2/RD Summary of the procedure for determining minimum clearances

G.2/RD

G.2.1/RD

G.2.2/RD

G.2.3/RD

G.2.4/RD

G.3/RD

G.4/RD

G.4.1/RD

G.4.2/RD

G.4.3/RD

N/A

N/A

Determination of mains transient voltage (V)

AC mains supply ............................................. :

N/A

N/A

Earthed d.c. mains supplies ............................ :

N/A

Unearthed d.c. mains supplies ........................ :

N/A

Battery operation ............................................. :

N/A

Determination of telecommunication network transient voltage (V) ........................................ :

N/A

Determination of required withstand voltage (V)

N/A

Mains transients and internal repetitive peaks :

N/A

Transients from telecommunication networks . :

N/A

Combination of transients N/A

G.4.4/RD

G.5/RD

G.6/RD

H

Transients from cable distribution systems

Measurement of transient voltages (V) a) Transients from a mains supply

For an a.c. mains supply

For a d.c. mains supply b) Transients from a telecommunication network

Annex H, Guidance on protection against ingress of water and foreign objects

(see IEC 60529)

N/A

N/A

N/A

N/A

N/A

N/A

Determination of minimum clearances ............ :

N/A

N/A

TRF No. IEC62040_1A


IEC 62040-1


I Annex I, Backfeed protection test

I.1 General

I.2

I.3

I.4

I.5

Test for pluggable UPS

Test for permanently connected UPS

Load-induced change of reference potential

Solid-state backfeed protection

(see clause 7.1-7.5 of IEC 62040-2 and clause

7.1-7.2 of IEC 62040-3)

P

P

N/A

P

N/A

N/A

J/RD Annex J, Table of electrochemical potentials (see 2.6.5.6/RD)

Metal(s) used ................................................... : Aluminium / Zn plated steel

(0.15V)

P

⎯

K/RD

K.1/RD

K.2 /RD

K.3/RD

K.4/RD

K.5/RD

K.6/RD

Annex K, Thermal controls (see 1.5.3/RD and 5.3.8/RD)

Certified thermal switch is used

Making and breaking capacity

N/A

N/A

Thermostat reliability; operating voltage (V) ... : N/A

Thermostat endurance test; operating voltage

(V) .................................................................... :

N/A

N/A Temperature limiter endurance; operating voltage (V) ....................................................... :

Thermal cut-out reliability

Stability of operation

L Annex L, Reference loads

L.1 General

Maximum normal load: continuous operation with resistive load of 245 kW


N/A

N/A

P

P

P

L.4

L.5

L.5.2

Reference capacitive-resistive loads

Reference non-linear load

Connection of the non-linear reference load

⎯

N/A

N/A

N/A

⎯

TRF No. IEC62040_1A


IEC 62040-1


M Annex M, Ventilation of battery compartments

M.1 General

N/A

N/A

N/A

N/A

N/A

N P

U/RD

Annex N, Minimum and maximum cross-sections of copper conductors suitable for connection (see 6.3)

Annex U, Insulated winding wires for use without interleaved insulation

(see 2.10.5.4/RD)

N/A

⎯

V.2/RD

V/RD Annex V, AC POWER DISTRIBUTION SYSTEMS (see 1.6.1/RD)

V.1/RD Introduction

TN power distribution systems

P

P

P

TRF No. IEC62040_1A


IEC 62040-1


4.5 TABLE: List of critical components

Object/part no. Manufacturer/ trademark

Type/model

Result - Remark

Technical data

Verdict

P

Standard Mark(s) of conformity

1.

Mounting Rack

Power wiring

Flat cable

Various

DON Connex

Electronics

Various

L02 series

(UL 2651 Style)

10 mm², 600V, 105ºC

28 AWG, 300V, 105ºC,

VW-1

Aluminium, 15x5x1100 mm

VDE, UL

-- --

Interface board

PCB of the

PC1719,

PC1720

Power connector assembly

Hamehaber

Hamekasher

4610

Contact 5900 series:

6-12AWG, 600V

Housing 1300 series: V-0,

105ºC

Plated metal, 50A

UL tested Single female contact for grounding

LCD touch screen

Power Module

Circuit breaker

S101-S102

Fan

Various Various 5Vdc

MINEBEA 4715KL-07W

480/277Vac, 50A, characteristic C, 70ºC

48Vdc, 0.2A, 118CFM

--

UL, E89936

UL

Card PC1010

Fuse F1, F2

Relay K1-K10

X capacitor C5-

C7

Capacitor C1,

C2, C3

Varistor RV-1 -

RV-3

HINODE

OMRON

660GH-40UL 600Vac/dc, 40A

G8P-1AP Coil: 24Vdc, 36mA

Contact: 30A, 277Vac

2500Vac coil /contact,

105ºC

1000pF or 4700pF,

250Vac, Y2, 85ºC

CBB61 250Vac, 20 µF, 85ºC CHUANG GE

ELECTRONIC

THINKING TVR20621 395V, 6.5kA, 220J, 85ºC

UL

UL

UL, VDE

TRF No. IEC62040_1A


IEC 62040-1



Type/model

Result - Remark

Technical data

Current transformer L2,

L4, L6

GAMATRONIC 29TEMF Wire:

Pr. 2.0mm, INVEX

Sec. 0.16mm INVEX

Bobbin:

M-EI 35/18/2ST,

FORMERS, 2 section,

130ºC, V-0

Insulation tape:

IT7007

,

IDEAL TAPE,

2.5mil (0.063mm), 155ºC,

5000Vac.

Withstand voltage PR/SEC

3000Vac.

Choke L1, L3, L5 GAMATRONIC 29TEMX-TK Wire: 1.8mm, INVEX,

180ºC.

Insulation tape: IT7007

,

IDEAL TAPE, 2.5mil

(0.063mm), 155ºC,

5000Vac.

Verdict


1.

UL approved materials, tested in appliance

UL approved materials

GPCWM03 20A, 300Vac, 105ºC, V-0 UL, Connector P2 ANYTEC

Card PC 1011

:

Relay K1-K6 OMRON

SAMWHA

G8P-1AP Coil: 24Vdc, 36mA

Contact: 30A, 277Vac

2500Vac coil /contact,

105ºC

SCE2E type 4700pF, 250Vac, Y2, 85ºC UL, VDE

X capacitor C2-

C5

Varistor RV-1 -

RV-4

Current transformer L2,

L4, L6

HITANO VCR-20D681K 420V, 6.5kA, 230J, 85ºC

GAMATRONIC 29TEMF

UL, VDE


Wire:

Pr. 2.0mm, INVEX

Sec. 0.16mm INVEX

Bobbin:

M-EI 35/18/2ST,

FORMERS , 2 section,

130ºC, V-0

Insulation tape:

IT7007

,

IDEAL TAPE,

2.5mil (0.063mm), 155ºC,

5000Vac.


3000Vac.

TRF No. IEC62040_1A


Current transformer

T1-T6

GAMATRONIC G9TEXD

IEC 62040-1



Type/model Technical data

Wire:

Result - Remark

Pr. 1.0mm, INVEX

Sec. 0.2mm INVEX

Bobbin:

LODESTON, EFD type, V-

0, 150ºC

Verdict


1.


Voltage measuring transformer

T7-T9

THAI LIN

TL30D-090-

083

Input: 230Vac, 50Hz, 20 mA;

Output: 9Vac, 83mA

Dielectric strange: Pr/Sec

3750Vac

TUV

UL approved materials

Choke L1, L3, L5 GAMATRONIC 29TEMX-TK Wire: 1.8mm, INVEX,

180ºC.

Insulation tape:

IT7007

,

IDEAL TAPE,

2.5mil (0.063mm), 155ºC,

5000Vac.

Card 1012

:

Connector P1 ANYTEC

Fuse R311-314 Littelfuse

(Alternative) Bussmann

Relay K1

(fan circuits)

NINGBO

MULLER

GPCWM06

372 series

SR-5 series

JRC-19F 2C

3V 02

AM-01

300Vac, 20A, 105ºC, V-0

1A, 250V, Time-lag

1A, 250V, Time-lag

Coil: 24Vdc, 0.2W;

Contact: 30Vdc, 2A

Coil/contact 1000Vac, 70ºC

250Vac, 2.5A, 85ºC Thermal protector SW1,

SW2

Optical isolator

(fans control circuits)

FAIRCHILD H11L1M Double protection,

3500Vac.

UL, VDE

UL, VDE

UL, VDE

UL, VDE

TRF No. IEC62040_1A


IEC 62040-1



Type/model

Result - Remark

Technical data

Transformer T1,

T2

GAMATRONIC 29TJIXDA Input: 400V, 0.17A;

Output:

T1 – 8Vac, 0.09A;

8Vac, 1.0A;

13Vac, 0.3A;

T2 - 8Vac, 0.56A

8Vac, 1.0A,

13Vac, 0.22A

Wire:

Pr. 0.16mm, Pacific

Sec. 0.16mm, Pacific,

0.4mm, Totoku.

Bobbin:

EB30-P1212-F, Tokin, 1 section, 130ºC, V-0

Insulation tape:

1350F

,

IDEAL TAPE,

3.2mil (0.088mm), 130ºC,

7000Vac.

PR/SEC 3000Vac (to

SELV winding A -B).

Transformer T4 GAMATRONIC 29TJIXF Input: 400V, 0.15A

Output: 34V, 60W

Wire:

Pr. 0.32mm, Pacific

Sec. 0.4mm Pacific,

0.4mm, Totoku.

Bobbin:


Insulation tape:

1350F

,

IDEAL TAPE,

3.2mil (0.088mm), 130ºC,

7000Vac.

PR/SEC 1500Vac

Verdict


1.



PC1021

:

COSONIC CNR-20D301K 300V, 6.5kA, 220J, 85ºC UL, VDE Varistor RV1-

RV-6

Capacitor C1,

C3, C7, C8,

C11-C28

IGBT module MICROSEMI

VDE

UL, E145592

Sveeving OMERIN

APTGT100TL6

0

600V, 100A, 80ºC

Siligaine 16F3 600V, 155ºC UL

TRF No. IEC62040_1A


IEC 62040-1



Type/model

Result - Remark

Technical data

Verdict


1.

PC1022

Fuse F1, F2 HINODE 660GH-40UL 600Vac/dc, 40A, UL

Capacitor C1-3,

C7, C8, C11-

C24

IGBT module

Various Varios 330µF, 450V, 105ºC

MICROSEMI

APTGT100TL6

0

600V, 100A, 80ºC

VDE

UL, E145592

Controller Module

Power supply FSP Group FSP180-50NIV Input: 115/230V,

60/50Hz;

Outputs:

5V, 16A; 12V, 10A; 3.3V,

16.7A; -5V, 0.2A; -12V,

0.3A; 5V, 2A.

SELV, 50ºC

2408NL-04W 12Vdc, 0.11A, 17.6 CFM

UL60950-

1 IEC/EN

60950-1

UL, E190414

TUV, NEMKO

UL, E89936 Fan MINEBEA

Optical isolator

(Card 2MN070A)


3500Vac.

Computer board VIA Embeded VB7001 120W, 45ºC CE

UL

Static Switch Module:

Fuse F101-F109 Bussmann

Fuse holder Bussmann

AGC series

HTB-48I

250V, 10A

250V, 20A, V-0

Contactor R101 ABB

Contactor R102 ABB

Contactor R103 ABB

Fan

Socket P101,

P102, P107,

P201, P202,

P303

UNITEDPRO

(XRL)

Connector P118,

P121

ANYTEC

DEGSON

A210-30-11 series

A210-30-11 series

A210-30-11 series

A9225H23B-

TC(X1)

TJ-3.5

8EDGK-5.0

690Vac, 350A (300A – UL),

690Vac, 400A (350A – UL)

690Vac, 500A (400A -UL)

230Vac, 50Hz, 13W, 33

CFM

300V, 10A, V-0

300Vac, 15A, V-0

UL, E19180

UL, E14853,

VDE

UL, E79416,

VDE

UL, E79416,

VDE

UL, E79416,

VDE

UL, VDE

UL, E228872

TRF No. IEC62040_1A


IEC 62040-1



Type/model

Power cable PHINO H05VV-F 250Vac, 10A, 3x0.75mm²,

90ºC, VW-1

Result - Remark

Technical data

Verdict


1.

VDE

Current transformer

T101-T103

Various

VW-1

GAMATRONIC 29TEXM Wire: 0.2mm INVEX

Bobbin: 2EBK30

Insulation tape:

IT7007

,

IDEAL TAPE,

2.5mil (0.063mm), 155ºC,

5000Vac.

Withstand voltage coil/case

1500Vac.

Optical isolator FAIRCHILD H11L1M Double protection,

3500Vac.

Card PC 1776

Transformer T1 GAMATRONIC 29TJIX

Connector P1,

P2, P7, P13,

P14, P20

Fuse F3

ANYTEC

HOLLY FUSE

GPCWM series

50F-010H

Input: 230V, 0.15A

Output: 8Vac, 0.5A

8Vac, 0.5A

16Vac, 1.0A

Wire:

Pr. 0.16mm, Pacific

Sec. 0.16mm, Pacific,

0.32mm, Totoku.

Bobbin:


Insulation tape:

1350F

,

IDEAL TAPE,

3.2mil (0.088mm), 130ºC,

7000Vac.


1000Vac

300V, 20A, V-0

Quick acting, 250V, 1A

Optical isolator

ISO3, ISO4


3500Vac.

UL, E82910


UL, VDE

UL

CSA,

CA118061

UL

Supplementary information:

TRF No. IEC62040_1A


IEC 62040-1

Result - Remark Verdict Clause

4.6,

1.6.2/RD

U (V)

207

208

207

228

Requirement + Test

TABLE: Electrical data (in normal conditions)

I (A)

390

400

397

356

Irated (A) P (W)

420 80 100

420

420

420

82 500

81 600

80 200

P

Fuse # Ifuse (A) Condition/status

Ext. CB -- Phase L1/ Maximum normal load

Ext. CB

Ext. CB

Ext. CB

--

--

--

Phase L2/ Maximum normal load



230

229

251

253

363

359

323

329

420

420

420

420

82 700

81 400

80 300

82 600

Ext. CB

Ext. CB

Ext. CB

Ext. CB

--

--

--

--





252 325 420 81 200 Ext. CB -- Phase L3/ Maximum normal load

Supplementary information: external battery charging mode with parameters V=864V, max.I=9A

5.1.1 and

2.1.1.7/RD

Condition

TABLE: discharge of capacitors in the primary circuit

τ

calculated

(s)

τ

measured

(s) t u

→ 0V

(s)

Comments

Note(s): no operator accessible connections

N/A

5.2.1 and

2.2.2/RD

Transformer

TABLE: SELV measurement (under normal conditions)

Location Voltage (max.) (V)

V peak V d.c.

T1

T1, T2

Power Module, PC1012

Static Switch, PC1776

11.0

11.0

17.9

---

---

---


5.2.1 and

2.2.3/RD

TABLE: SELV measurement (under fault conditions)

Location Voltage (max.) (V) Comments

Supplementary information: see Table 5.5.

TRF No. IEC62040_1A

Voltage Limitation

Component

TR construction

TR construction

P

P


IEC 62040-1

Clause

5.2.3 and

2.4.2/RD

Location

Requirement + Test

TABLE: Limited current circuit measurement


TABLE: Limited power source measurement 5.2.5 and

2.5/RD

Voltage

(V)

Current

(mA)

Limits

Freq.

(kHz)

Result - Remark

Limit

(mA)

Comments

Measured

According to Table 2B/2C (normal condition) current (in A)

Verdict

N/A

N/A

Verdict apparent power (in VA)

According to Table 2B/2C (single fault condition) current (in A) apparent power (in VA)


5.3.1 and

2.6.3.4/RD

Location

TABLE: Resistance of earthing measurement

From main grounding stud to single female grounding contact on Mounting Rack

P

Resistance measured (m

Ω) Comments

6.0 For maximal length of the grounding conductor

(upper Power Module position).

11.0 From main grounding stud to Mounting Rack enclosure

From main grounding stud to Power Module enclosure

From main grounding stud to Controller Module enclosure

From main grounding stud to Static Switch enclosure

From main grounding stud to grounding tab connector P5 on the Static Switch PCB PC1776


15.0

For upper Power

Module position

11.0

11.0

22.0

TRF No. IEC62040_1A


IEC 62040-1


5.5 and 8.3 TABLE: Abnormal operating and fault conditions


Power source for EUT: Manufacturer, model/type, output rating ......................................

Component No. Fault

Supply voltage (V)

Test time

Fuse

#

Fuse current (A)

Power Module

Phase to

Neutral output

Ambient temperature (°C) .....................................

Observation

P

⎯

⎯

(peak) Output circuit breaker opened in

1.5 sec. No hazard.

Power Module

DC output

(charging voltage)

Static Switch

Contactor

RA102 (bypass)

Closed during inverter operation

Static Switch

Triac CR101,

K5, K6

230Vac -- --

Shorted 230Vac -- --

(peak) Fuse F1 (Card PC1010) opened in

1 sec. No hazard.

-- Contactor RA101 opened immediately. Inverter is disconnected from load. No hazard.

-- Short circuit current 20.8A. Bypass operation mode activated within

2 sec. No hazard.

Power Module Card PC1012

:

Capacitor C2

(12V4 output)

Shorted 230Vac 1h -- -- Protection of IC1 operated.

Iscpeak=8A, Iscrms=3.5A.

Maximal stable temperature:

T1=112.5ºC, PCB near FET=45.0ºC.

No hazard.

Capacitor C22

(12VCCpwr output)

Shorted 230Vac 1h --

Capacitor C11

(12V2 output)

Capacitor C17

(20V2 output)



-- Protection of IC1 operated.

Iscpeak=11A, Iscrms=10A.

Maximal stable temperature:

T1=78ºC, PCB near CR18=211ºC.

No hazard.


Iscpeak=2A, Iscrms=1.0A.

Max. stable temperature:

T1=61.5ºC, PCB near CR16=52.8ºC.

No hazard.


Iscpeak=2.5A, Iscrms=1.0A.


T1=52.8ºC, PCB near CR17=46.1ºC.

No hazard.

TRF No. IEC62040_1A


Capacitor C10

(5V ISO output)

IEC 62040-1

Clause

Capacitor C4

(20V ISO output)

Requirement + Test

Component No. Fault Supply voltage (V)

Test time

Fuse

#


Result - Remark

Fuse current (A)

Observation




Verdict

T1=122ºC, PCB near CR7 = 60ºC.

No hazard.

Shorted 230Vac 1h -- -- Protection of U1 operated.



T1=91ºC, PCB near CR7 = 67ºC.

No hazard.

R28

(feedback)

Capacitor C85

(24V 3 output)

Capacitor C49

(fan supply output))

Disconne cted

230Vac -- --


-- Max. peak voltage in output

20Vdc – 24V. No hazard.




T1=107.5ºC, PCB near CR43=

68.5ºC. No hazard.




PCB near Q4 = 95ºC. No hazard.

Power module Card 1013

:

Capacitor C54

(24Vdc to 5Vdc)




PCB near IC30=62.7ºC.

L2=194ºC. No hazard.

Diode CR55

(24Vdc to

12Vdc)

Shorted 230Vac 1h -- -- Iscpeak=0.18A, Iscrms=0.125A.


PCB near IC29=50.3ºC, T1=42.7ºC,

L1=41.5ºC. No hazard.

Static Switch Card PC1776

:

Capacitor C118

(+12V1 output)


Capacitor C129

(+12V2 output)





T1=55.0ºC,

PCB near CR104=57.8ºC.

No hazard.




T1=60ºC

PCB near CR108=56.8ºC.

No hazard.

TRF No. IEC62040_1A


Capacitor C139

(24Vdc output)

IEC 62040-1


Component No. Fault

Capacitor C135

(-12V2 output)

Supply voltage (V)

Test time

Fuse

#


Result - Remark

Fuse current (A)

Observation




T1 = 60.2ºC

PCB near CR113 = 57.2ºC.

No hazard.

Verdict


Capacitor C139

(-12V2 output)

R281

(feedback)


Discon. 230Vac -- --




Max/ stable temperature:

T1=59ºC

PCB near CR=58.6ºC.

No hazard.



Max.stable temperature:

PCB near R297=155.3ºC.

No hazard.

-- Max. peak voltage in output

24Vdc – 62.3Vdc. No hazard.

5.7 and

2.10.2/RD

Table: Working voltage measurement P

Location RMS voltage (V) Peak voltage (V) Comments

230 432

Power Module, Card 1012, transformer T1, between pins 1

(Pr) and 6 (Sec)

Static Switch, Card 1776, transformer T1, between pin 1 (Pr) and 5 (Sec).


230 325

TRF No. IEC62040_1A


IEC 62040-1


5.7 and

2.10.4/RD

TABLE: Clearance and creepage distance measurements

Clearance (cl) and creepage distance (cr) at/of/between:

U peak

(V)

U r.m.s.

(V)

Required cl (mm) cl

(mm)

Functional:

Power module

Line to Line

Power module

Line to Neutral

Required cr (mm)

Verdict

P cr

(mm)

565 400 2.0 8.0 4.0 8.0

325 230 1.5 4.0 2.5 4.0

565 400 2.0 7.8 4.0 7.8

Static switch

Line to Line

Static switch

Line to Neutral

325 230 1.5 4.0 2.5 4.0

325 230 1.5 4.0 2.5 4.0


Line to Neutral

Basic

/ supplementary:

Mounting Rack

L1/L2/L3/N to enclosure

Power Module

L1/L2/L3/N to enclosure (from

PC1010, PC1011, PC1012,

PC1021, and PC1022 cards

PCB mounted component leads to enclosure, minimal values).

325 230 1.5 5.0 2.5 6.0

325 230 1.5 3.0 2.5 5.5

Power module Card PC1012

From T1 pin 2 (Pr) to T1 pin 6

(Sec) tracks on PCB

Power module Card PC1012

From C85 (Pr) to CR8 (Sec,

Safety Zone) tracks on PCB

Static Switch Card 1776

From T1 pin1 to T1 pin 5 track

Reinforced:

432 230 1.5 4.0 2.5 4.0

432 230 1.5 8.0 2.5 8.0

325 230 1.5 3.0 2.5 3.0

Power Module Card 1012

From R96 (Pr) track to R5

(Safety zone) track

Static switch Card 1776

Between ISO3, ISO4 leads

Static switch Card 1776

Between pins 2 and 4 connector P8


432 230 3.0 9.5 5.0 9.5

325 230 3.0 7.0 5.0 7.0

325 230 3.0 5.0 5.0 5.0

TRF No. IEC62040_1A


IEC 62040-1

Clause

5.8,

2.1.1.3/RD and 2.10.5.1

/RD

Requirement + Test

TABLE: Distance through insulation measurements

Distance through insulation (DTI) at/of:

U peak

(V)

Result - Remark

U r.m.s.

(V)

Test voltage

(V)

Required

DTI

(mm)

Verdict

N/A

DTI

(mm)


TRF No. IEC62040_1A


IEC 62040-1


6, 8.2 and 9 TABLE: Electric strength tests, impulse tests and voltage surge tests

Test voltage applied between: Voltage shape

(AC, DC, impulse, surge)

Test voltage

(V)

Functional:

Verdict

P

Breakdown

Yes / No

Basic

/ supplementary:

Mounting Rack

L1/L2/L3/N Input/ Output to Ground

Static Switch


Static Switch

"+"/"-" battery output to Ground

Power Module


Power Module

"+"/"-" battery output to Ground

Reinforced:

Mounting Rack

L1/L2/L3/N Input/Output to communication circuit

Power Module

L1/L2/L3/N Input/ Output to Internal communication circuit pins 1-4 terminal P8

Power Module

"+"/"-" battery output to Internal communication circuit pins 1-4 terminal P8

Static Switch

L1/L2/L3/N Input/Output to communication circuit

Static Switch

"+"/"-" battery output to communication circuit


L/N to communication circuit (LAN)


Voltage DC

Voltage DC

Voltage DC

Voltage DC

Voltage DC

Voltage DC

Voltage DC

Voltage DC

Voltage DC

Voltage DC

Voltage DC

2120

2120

2120

2120

2120

4240

4240

4240

4240

4240

4240

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

NO

TRF No. IEC62040_1A


IEC 62040-1


7.4, 4.5.5/RD TABLE: Ball pressure test of thermoplastic parts

Result - Remark

Part

Allowed impression diameter (mm) ..................

≤ 2 mm

Test temperature

(°C)


Impression diameter

(mm)

Verdict

N/A

⎯

7.4.2,

Location

Table: Enclosure opening measurements

Size (mm) Comments

-- --

Supplementary information: see Cl. 7.4.2.

7.5

Part

Table: Resistance to fire

Manufacturer of material

Type of material Thickness

(mm)

Flammability class

N/A

--

N/A

Evidence


TRF No. IEC62040_1A


IEC 62040-1


7.7 TABLE: Temperature test

P

Supply 207 207 253 253 --

⎯

Ambient T min

(

°C) ...........................

29 40* 28 40* --

⎯

Ambient T max

(

°C) ...........................

Maximum measured temperature T of part/at::

29 40* 28 40* --

T (

°C)

⎯

Allowed

T max

(

°C)

GENERAL

:

Mounting rack plastic cover 38.8 49.8 39.0 51.0 -- 95

Mounting rack metal accessible part 32.7 43.7 32.8 44.8 -- 70

Power module

:

AC input connector

AC input CB

AC input choke L1

DC connector P2

AC input relay K1

PCB near coil L1

Capacitor Electrolyte C1

AC output choke L3

Current transformer G9TEXD

Current transformer 29TEMF

AC output relay K4

AC output CB

Flat cable

AC output connector

Controller module

:

35.3

45.9

46.3

56.9

35.2

49.6

47.2

61.6

--

--

85

70

75.8 86.8 82.1 94.1 -- 165

52.1 63.1 55.3 67.3 -- 105

48.9 59.9 53.1 65.1 -- 85

56.7

36.6

67.7

47.6

59.8

35.3

71.8

47.3

--

--

85

105

33.7 44.7 34.6 46.6 -- 105

38.8 49.8 40.9 52.9 -- 105

35.0

40.8

46.0

51.8

35.8

45.2

47.8

57.2

--

--

105

165

35.8

38.5

45.1

41.8

32.5

38.5

46.8

49.5

56.1

52.8

43.5

49.5

37.9

43.1

49.6

49.0

33.2

40.6

49.9

55.1

61.6

61.0

45.2

52.6

--

--

--

--

--

--

120

120

105

70

105

85

Relay

Flat cable

Connector P5

PS output connector

Lithium battery

35.4 46.5 36.9 48.9 -- 50

44.2 55.2 46.3 58.3 -- 105

42.7 53.7 45.0 57.0 -- 70

42.6

48.1

53.6

59.1

44.9

51.8

56.9

63.8

--

--

105

85

44.8

43.3

55.8

54.3

47.8

45.2

59.8

57.2

--

--

85

70

TRF No. IEC62040_1A




IEC 62040-1


PCB near processor

Static Switch module

Tubing for flat cable

Connector "Inv s"

Relay

59.0 70.0

T (

°C)

61.9 73.9 --

Allowed

T max

(

°C)

105

--

39.4 50.4 53.0 65.0 -- 70

39.2 50.2 43.4 55.4 -- 90

40.2 51.2 42.3 54.3 -- 105

38.6 49.6 39.0 51.0 -- 105

40.8 51.8 41.7 53.7 -- 85

41.2 52.2 43.3 55.3 -- 105

50.5 61.5 54.3 66.3 -- 105

49.3 60.3 51.8 63.8 -- 120

43.5 54.5 45.5 57.5 -- 105 PCB near transformer


Temperature T of winding: t

1

(°C)

R

1

(

Ω) t

2

(°C)

R

2

(

Ω)

T (

°C)

Allowed

T max

(

°C)

Insulation class


TRF No. IEC62040_1A


IEC 62040-1


8.3.2. TABLE: Temperature test. Abnormal operation.

A – front ventilation openings blocked.

B - rear ventilation opening blocked.

P

Supply ...........................: 230 230 230 230 --

⎯

Ambient T min

(

°C) .............................:

29 40* 29 40* --

⎯

Ambient T max

(

°C) ............................:

29 40* 29 40* --

⎯


A A B B

T (

°C) Allowed

T max

(

°C)

GENERAL

:

Mounting rack plastic cover

Mounting rack metal accessible part

42.6

35.2

53.6

46.2

38.9

33.3

49.9

44.3

--

--

--

--

Power module

:

AC input connector

AC input CB

AC input choke L1

DC connector P2

AC input relay K1

PCB near coil L1

Capacitor Electrolyte C1

AC output choke L3

Current transformer G9TEXD

Current transformer 29TEMF

AC output relay K4

AC output CB

Flat cable

AC output connector

Controller module

:

49.0

46.2

60.0

57.2

36.2

52.1

47.2

63.1

--

--

--

--

129.6 140.6 81.1 92.1 -- 265

68.1 79.1 55.8 66.8 -- --

53.0 64.0 48.7 59.7 -- --

42.0

44.4

53.0

55.4

46.0

36.5

57.0

47.5

--

--

--

--

63.0 74.0 35.3 46.3 -- --

75.3 86.3 39.7 50.7 -- --

67.1

75.0

78.1

86.0

39.9

48.9

50.9

59.9

--

--

--

265

71.8

78.3

42.5

82.8

89.3

53.5

40.9

45.1

50.0

51.9

56.1

61.0

--

--

--

215

215

--

42.4

46.8

49.6

53.4

57.8

60.6

47.9

34.9

43.9

58.9

45.9

54.9

--

--

--

--

--

--

Relay

Flat cable

Connector P5

50.4 61.4 48.1 59.1 -- --

50.2 61.2 47.7 58.7 -- --

48.7 59.7 46.2 57.2 -- --

48.6 59.6 46.3 57.3 -- --

56.8 67.8 53.8 64.8 -- --

TRF No. IEC62040_1A


IEC 62040-1




PS output connector

Battery

PCB near processor

Static Switch module

52.1

66.3

63.1

48.9 59.9 46.5 57.5 -- --

77.3

T (

°C)

49.5

63.6

60.5 --

Allowed

T max

(

°C)

--

74.6 -- --

Tubing for flat cable

Connector "Inv s"

Relay

67.0 78.0 63.8 74.8 -- --

46.9 57.9 44.7 55.7 -- --

45.3 56.3 43.6 54.6 -- --

41.3 52.3 40.0 51.0 -- --

44.3 55.3 43.0 54.0 -- --

46.1 57.1 44.6 55.6 -- --

57.5 68.5 55.7 66.7 -- --

54.3 65.3 53.0 64.0 -- 215

PCB near transformer 47.8 58.8 46.7 57.7 -- --

Supplementary information: self-reseting internal thermal protection of the Power module operated.

Maximum maesured temperature values for stady state conditions are specified in Table.

Temperature T of winding: t

1

(°C)

R

1

(

Ω) t

2

(°C)

R

2

(

Ω)

T (

°C)

Allowed

T max

(

°C)

Insulation class


8.1 P

Condition

TABLE: earth leakage current

L

→ terminal

A

(mA)

N

→ terminal

A

(mA)

Limit

(mA)

Comments

Phase L1

Phase L2

Phase L3

"+" output

21

23

23

3.8

3.6

3.6

3.6

--

3.5

3.5

3.5

3.5

Equipment is evaluated as equipment with high leakage current. Suitable label is provided. Also see supplementary information.

" – " output 3.7 -- 3.5


1) min. input current – 360A. Protective conductor current is 0.3A < 0.05*360A= 18A.

TRF No. IEC62040_1A


IEC 62040-1


P

Transformer part name:

Manufacturer:

Type:

See appended table 4.3

See appended table 4.3

Recurring peak voltage

Required clearance for reinforced

PC1012 T1/T2

GAMATRINIC

29TJIXDA

432V insulation (from table 2H and 2J)

Effective voltage rms

4.0mm

230V

Required creepage distance for reinforced insulation (from table 2L)

Measured min. creepage distance

Location

Winding A-B (Secondary) to winding 1-2 (Primary)

Measured min. clearances

Location

5.0mm inside (mm)

7.0 inside (mm) outside (mm)

13.5

Pin numbers

Prim. 1 – 2 outside (mm)

Winding A-B (Secondary) to winding 1-2 (Primary) --- >20mm

Construction:

Bobbin

Material PBT manufacturer by NEC TOKIN

Thickness 2.0mm


With AC 3000V after humidity treatment

Result Pass

TRF No. IEC62040_1A


IEC 62040-1

Clause

M

Requirement + Test

Ventilation of battery compartments

Result - Remark

The required dimension for the ventilation openings will be calculated with the following formula:

A > K1 * Q with Q = (0.054 m³/Ah) * n * I * C

where:

K1 : constant factor of 28 h * cm²/m³

Q : airflow in m³/h n :

I : batteries)

C : number of battery cells constant factor (0,2A/100Ah for valve regulated lead acid nominal capacity of the battery n

With the specific data for the UPS the following dimension for the ventilation openings is required:

: ?

Verdict

N/A

A > 28 h * cm²/m³ * (0.054 m³/Ah) * n * 0.2 A/100 Ah * C

A > ? cm²

Verdict

The size of ventilation openings in battery cabinet exceeds the required airflow by far (as well as the UPS).

TRF No. IEC62040_1A


List of test equipment used:

Clause Measurement

/ testing

Testing / measuring equipment / material used Range used

Calibration date

SII Ref.

No.

Instrument Type Manufacturer Model Last Due

4.6

1.6.2.RD

5.5

8.3

5.5

8.3

5.1.1

2.1.1.7RD

5.7

2.10.2RD

8.1

Power measuremets

Current measurements

Voltage measurements

Current and voltage measurements

4875 Power Fluke

564544 DC/AC Clamp Meter

5047 True RMS Multimeter

53930

Industrial

Scopemeter

Prova

Instruments

Fluke

434 auto 11/10

87 III

0-500

Vac

02/10 02/11

4.7.16

1.7.11/RD

7.2

4.1RD

3.1.2RD

Leakage current

Durability of markings

Steady force test

Sharp edge testing

6420

--

52839

Leakage current tester

N-hexane

Test probe 250N

54412 Sharp Edge Tester

BIO-LAB

PTL

Underwriters

Laboratories

CAS # 110-54-3 --

P10.64 --

10/07 10/12

06/10 06/11

5.5

7.7

8.3.2.

Temperature measurements

5005

53934

564521

Data

Acquisition/Switch

Unit with

Thermocouples Type

J

20-Channel Armature

Multiplexer

20-Channel Armature

Multiplexer

Agilent

34970A

S/N

US37030301

34901A

S/N

US37242806

34901A

S/N

US37257353 auto 11/09 11/10

5.5

7.7

8.3.2.

6.

8.2

9

5.3.1

2.6.3.4RD

Temperature measurements

Electric strength tests

Grounding bonding resistance

5.7

2.10.4RD

7.4.2

Mechanical measurements

TRF No. IEC62040_1A

563019 Stopwatch / Timer

5971

AC/DC Withstand

Voltage Tester

5972 Ground Bond Tester

Extech

Instruments

Associated

Research

Associated

Research

52697 Digital CD-6”R 07/11


APPENDIX 1

PHOTOGRAPHS

TRF No. IEC62040_1A


Fig. 1

General view of the system

TRF No. IEC62040_1A


Fig. 2

Power Module – overall external views

TRF No. IEC62040_1A


Fig. 3

Power Module internal view

TRF No. IEC62040_1A


Fig. 4

Controller – overall external views

TRF No. IEC62040_1A


Fig. 5

Controller – internal view

TRF No. IEC62040_1A


Fig. 6

Static Switch – overall external views

TRF No. IEC62040_1A


Fig. 7

Static switch – internal view

TRF No. IEC62040_1A


APPENDIX 2

ELECTRICAL SCHEMATICS

TRF No. IEC62040_1A


Fig. 1

Controller

TRF No. IEC62040_1A


Fig. 2

Static switch

TRF No. IEC62040_1A


Fig. 3

Power Module. PC1012 board

TRF No. IEC62040_1A


Fig. 4

Static Switch. PC 1776 board

TRF No. IEC62040_1A


APPENDIX 3

EUROPEAN GROUP DIFFERENCES AND

NATIONAL DIFFERENCES

(EN 62040-1: 2008)

Page 2 of 4

IEC 62040_1A - ATTACHMENT

Result - Remark

Report No.: 9012326349

Verdict Clause Requirement + Test

ATTACHMENT TO TEST REPORT IEC 62040-1

EUROPEAN GROUP DIFFERENCES AND NATIONAL DIFFERENCES

Uninterruptible power systems (UPS) –

Part 1: General and safety requirements for UPS

Differences according to................ : EN 62040-1:2008

Attachment Form No...................... : EU_GD_IEC62040_1A

Attachment Originator ................... : Nemko

Master Attachment ......................... : Date (2010-06)

Copyright © 2010 IEC System for Conformity Testing and Certification of Electrical Equipment

(IECEE), Geneva, Switzerland. All rights reserved.

EN 62040-1:2008 – CENELEC COMMON MODIFICATIONS

Clause

Contents

EN 62040-1, GROUP DIFFERENCES (CENELEC common modifications EN)

Result - Remark Requirement + Test

Add the following annexes:

Annex ZA (normative) Normative references to international

Verdict

P

publications

Annex ZB (normative) Special national conditions

Clause

Clause

ZA

Requirement + Test

Page 3 of 4


Result - Remark

Report No.: 9012326349

Verdict

EN 62040-1, GROUP DIFFERENCES (CENELEC common modifications EN)


NORMATIVE REFERENCES TO INTERNATIONAL PUBLICATIONS WITH

THEIR CORRESPONDING EUROPEAN PUBLICATIONS

The following referenced documents are indispensable for the application of this document. For dated references, only the edition cited applies. For undated references, the latest edition of the referenced document (including any amendments) applies.

Note: When an international publication has been modified by common modifications, indicated by (mod), the relevant EN/HD Applies.

Verdict

⎯

Page 4 of 4


Report No.: 9012326349


ZB ANNEX (normative)

SPECIAL NATIONAL CONDITIONS (EN)

The FI, NO and SE - SNCs originate from IEC 60950-1 2 nd

Edition, which is the reference document (RD) for IEC 62040-1. The national requirements are included in IEC 62040-1 through the following statement in the scope of the standard:

“National requirements additional to those in IEC 60950-1 apply and are found as notes under relevant

clauses of the RD.”

The national requirements have not been specifically listed in the EN 62040-1:2008.

If demanded, CLC/TC 22X will be requested to take proper measures to complete EN 62040-1 with

Annexes ZB containing the SNCs as presented below.

EN 62040-1:2008 supersedes EN 62040-1-1:2003. As a reference, see also SNCs for Finland, Norway and

Sweden as included in the earlier EN 62040-1-1:2003

Clause

4.7.3

Verdict

N/A

4.7.11


In Finland, Norway and Sweden, when safety relies upon connection to the safety earth (see

5.3), a pluggable equipment type A UPS shall have a marking on the equipment, stating that the

UPS must be connected to an earthed mains socket-outlet.

The marking text in the applicable countries shall be as follows:

In Finland: "Laite on liitettävä suojakoskettimilla varustettuun pistorasiaan"

In Norway: “Apparatet må tilkoples jordet stikkontakt”

In Sweden: ”Apparaten skall anslutas till jordat uttag”

Not pluggable equipment

In Norway, because of a widely used IT power system, equipment shall be designed or modified

for connection to such a system and shall be marked by a label with the following wording in

Norwegian:

“Apparatet er egnet for tilkopling til et IT forsyningsnett”

Not tested for IT power system

No TNV circuitry of 6.1.2.1 and 6.1.2.2 in Annex ZB of EN 60950-

1:2001 apply.

N/A

N/A

General and safety requirements for UPS

TEST REPORT

IEC / EN 62040-1

Uninterruptible power systems (UPS) –

Part 1: General and safety requirements for UPS

τ

τ

APPENDIX 1

PHOTOGRAPHS

APPENDIX 2

ELECTRICAL SCHEMATICS

APPENDIX 3

EUROPEAN GROUP DIFFERENCES AND

NATIONAL DIFFERENCES

(EN 62040-1: 2008)

ATTACHMENT TO TEST REPORT IEC 62040-1

EUROPEAN GROUP DIFFERENCES AND NATIONAL DIFFERENCES

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MS8922A

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