Dwyer Instruments 650-2 Specifications-Installation And Operating Instructions

Bulletin E-62
Series 650 Temperature Transmitter
Specifications - Installation and Operating Instructions
13/64
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[17.86]
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[15.08]
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7/32 [5.56]
2-5/8 [66.68]
The Dwyer Series 650 Temperature Transmitter provides a 4-20 mA
control signal output which varies in linear relationship to the
temperature of the silicon transducer in the sensing probe. The low cost
and small size of the Series 650 Temperature Transmitter make it ideal
for a wide variety of multipoint temperature monitoring applications. Nonpolarized power connections simplify electrical connection to any power
source providing 12 to 35 volts DC.
Models are stocked in three popular ranges, all with factory calibration
within 0.3% and linearity within 0.25% of span. Units can be field
calibrated to limits shown in chart at right. See calibration instructions on
page 2 for procedure.
INSTALLATION
Location: Select a location where the temperature of the unit will remain
between 0° and 70°C. The location must also be within the 7 foot length
of the sensing probe cable. The power supply and the receiving control
device can be located up to several hundred feet from the transmitter
itself.
Position: The Series 650 can be mounted in any position. It is advisable
to keep the adjustment screws and connector plug easily accessible for
future re-calibration or service.
Mounting: The Series 650 electronics package can be attached to
mounting surface by means of the five holes provided. Refer to the
dimensional drawing, Figure A for these hole spacings. The small size of
the transmitter electronics package allows it to be mounted inside a
standard household single gang electrical box, if preferred. When
mounting the temperature sensing probe in a sheet metal duct or on
other thin walled enclosures, the use of the Dwyer Model A-325 Duct
Mounting Kit is recommended. Refer to Figure B for details on this
Ø1/8 [3.18]
SPECIFICATIONS
Power Supply: 12 to 35 volts DC.
Output Signal: 4 to 20 mA DC.
Voltage Stability: Output error less than 0.01% of span over the specified supply voltage range.
Linearity: Within 0.25% of span.
Initial Calibration: Within 0.3% of span at 20°C/68°F ambient.
Thermal Drift: Less than 0.5% of span over ambient temperature range
of 0 to 50°C, 32 to 122°F.
Ambient Operating Temperature (Electronics): 0 to 70°C, 32 to 158°F.
Maximum Temperature (Probe): 204°C/400°F.
Probe Construction: 6˝ long, 0.25˝ O.D., Type 304 SS.
Note: Special factory calibrated ranges are available within the limits of - 55°C and
+ 180°C. Contact factory with specifications for price and availability.
SERIES 650 TRANSMITTER MODELS & RANGES
FIELD CALIBRATION
FACTORY CALIBRATION
MODEL
RANGE AS TOTAL RANGE LIMITS LOW END LIMITS
MAX.
NUMBER STOCKED MIN. SPAN MAX. SPAN MIN.
- 32°C - 14°C
48°C
24°C
650-1
-23° to + 10°C
- 12°C + 6°C
150°C
37°C
650-2
-7° to + 49°C
- 12°C + 6°C
150°C
37°C
650-3
0° to + 100°C
To achieve TOTAL RANGE LIMITS above (with 4 to 20 mA output), the
lowest temperature being sensed (at 4 mA) must be between the
minimum and maximum values under LOW END LIMITS.
arrangement. Other customer designed probe mounting configurations
can be used as long as the tip of the sensing probe is in the space where
temperature is to be controlled.
13/64
[5.16]
A-325 DUCT MOUNTING KIT
A-345 FLANGE W/GASKET
45/64
[17.86]
1-53/64
[46.43]
1-5/16
[33.34]
19/32
[15.08]
5/16 [7.94]
650 PROBE
3/16 [4.76]
13/64 [5.16]
7/32 [5.56]
DUCT
[2]#10X1 TYPE A
PAN HD. SHT. MTL.SC
2-5/8 [66.68]
FIGURE A
FIGURE B
DWYER INSTRUMENTS, INC.
Phone: 219/879-8000
www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Fax: 219/872-9057
e-mail: [email protected]
To change the temperature range, follow this procedure.
ELECTRICAL CONNECTIONS
CAUTION: DO NOT EXCEED SPECIFIED SUPPLY VOLTAGE
RATINGS. PERMANENT DAMAGE NOT COVERED BY WARRANTY
WILL RESULT. THIS UNIT IS NOT DESIGNED FOR AC LINE VOLTAGE
OPERATION.
The Series 650 Transmitter is a two wire device and the two brown leads
exiting from the transmitter electronics package need only be connected
in series with the control loop power supply and the desired receiver. The
power supply should be capable of delivering a minimum of 30 milliamps
at any voltage between 12 and 35 VDC. Refer to the schematic diagram
in Figure C for details on the electrical connections. The transmitter
connections are non-polarized so either brown lead can be utilized when
making the control loop connections as shown. The insulation has been
stripped from the ends of these brown leads to provide easy connection
to a terminal block or to allow solder connections to the control loop
circuit.
Before energizing the control loop power supply, connect the
temperature sensing probe cable to the electronics package by means
of the five pin cable plug and the circuit board connector. Be sure the
cable plug is properly oriented according to the lead colors as indicated
on the transmitter label. When the plug is properly inserted, the three
temperature sensor leads will lead away from the electronics package.
Do not make any connections to the cable connector pins labeled T1 and
T2 as these are used only for recalibration purposes; refer to the next
section on Temperature Recalibration
LOOP POWERSUPPLY
12-35 VDC
1. With the transmitter connected to a companion receiver and an
appropriate power supply, apply power to the system. With the sensor at
the required low end of the temperature range, select a low DC voltage
range on the VOM and connect the meter across the control loop pins
on the connector labeled T1 and T2. If a down scale reading is obtained,
reverse the volt meter connections until an up scale reading is obtained.
Using a small screwdriver, turn the screw identified on the transmitter
label as NULL until the voltage across pins T1 and T2 is zero. Keep
switching to a lower voltage range while making this adjustment. Ideally,
when the adjustment is completed there will be less than one millivolt
difference between pins T1 and T2.
2. Switching to a full scale range of approximately 30 mA on the VOM,
insert the meter in series with one of the current loop leads to monitor
the current flow in the loop. Again, if a down scale reading is obtained,
reverse the leads to the VOM. With the sensing probe stabilized at the
low end of the required temperature range, adjust the screw labeled
LOW CAL for a reading of exactly 4 mA on the VOM.
3. Increase the temperature of the sensor probe tip to the high end of the
range chosen. When the temperature has stabilized at the high end,
adjust the screw labeled HIGH CAL for a reading of exactly 20 mA on the
VOM.
4. As the above adjustments are independent of one another, no further
adjustment is required. Remove the VOM from the current loop and
proceed with final installation of the transmitter.
EXAMPLES
A. Can any of the standard models be recalibrated to a temperature
range of -16°C to +20°C?
SERIES
650
TRANSMITTER
BROWN
RECIEVER
YES. Referring to specifications for Model 650-1, -16°C is within low end
limits of -32°C to -14°C and the span of 36°C (-16 to +20) is within the
total range limit of 24°C to 48°C.
B. Can any of the standard models be recalibrated to a temperature
range of -20°C to +80°C?
BROWN
NO. Referring to specifications for Model 650-1, -20°C is within low end
limits of -32°C to -14°C but the total range of 100°C (-20 to +80) exceeds
the limit of 24°C to 48°C. While the range is within limits for Models 6502 and 650-3, the -20°C minimum temperature is lower than the low end
limits of -12°C to +6°C for those two models.
ELECTRICAL CONNECTIONS
FIGURE C
TEMPERATURE RECALIBRATION
Each Series 650 Transmitter is factory calibrated to the range given in
the model number chart and marked on the transmitter label. However,
special calibrations can also be achieved by following the procedure
below. For purposes of clarification in these instructions, the low end of
the range is defined as that temperature which applied to the sensor
produces 4 mA of current in the loop. The high end of the range is that
temperature which applied to the sensor produces 20 mA of current. The
range or span is the difference between low and high end temperatures.
See examples at right illustrating use of Model and Range chart on page
1.
To recalibrate, you will require accurately known low and high
temperature sources along with a sensitive volt-ohm-milliamp (VOM)
meter. One convenient 0°C/32°F temperature source is an ice bath in an
insulated bottle.* A laboratory temperature chamber can also be used or,
if forced to improvise, a laboratory grade mercury thermometer of the
proper range in a thermal mass along with the probe can be used.
However, the latter approach is not likely to achieve the specified
accuracy of the Series 650 Transmitter.
*Note: The sensing probe tip is hermetically sealed and may be used to
monitor water temperature.
MULTIPLE RECEIVER INSTALLATION
An advantage of the standard 4-20 mA output signal provided by the
Series 650 Transmitter is that any number of receivers can be connected
in Series in the current loop. Thus, an A-701 Digital Readout Accessory,
an analog panel meter, a chart recorder, process controlling equipment,
(or any combination of these devices) can be operated simultaneously.
It is only necessary that these devices all be equipped with a standard 4
to 20 mA input and that proper polarity of the input connections be
observed when inserting the device in the current loop. If any of the
receiving devices displays a negative or downscale reading, this
indicates that the signal input leads are reversed.
MAINTENANCE
Upon final installation of the Series 650 Transmitter and the companion
receiver, including the A-701 Digital Readout, no routine maintenance is
required. A periodic check of system calibration is recommended. The
Series 650 Temperature Transmitter is not field serviceable and should
be returned to the factory if service is required. The A-701 Digital
Readout should be returned to the manufacturer if service is required.
Refer to the A-701 instruction sheet.
Note: Interchanging sensing probes requires recalibration to maintain
published accuracies.
©Copyright 2014 Dwyer Instruments, Inc.
Printed in U.S.A. 7/14
FR# R0-440495-00 Rev.2
DWYER INSTRUMENTS, INC.
Phone: 219/879-8000
www.dwyer-inst.com
P.O. BOX 373 • MICHIGAN CITY, INDIANA 46360, U.S.A.
Fax: 219/872-9057
e-mail: [email protected]