Operator’s Manual

Lawn Tractor Model

N779—Pony

®

IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY

Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.

TROY-BILT LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019

PRINTED IN U.S.A.

FORM NO. 769-01543

(11/22/2004)

Content

Customer Support

Important Safe Operation Practices

Slope Gauge

Tractor Set-Up

Know Your Lawn Tractor

Operating Your Lawn Tractor

Making Adjustments

TABLE OF CONTENTS

Page

2

3

7

8

10

13

17

Content

Maintaining Your Lawn Tractor

Service

Off Season Storage

Attachments & Accessories

Troubleshooting

Warranty

Page

19

21

25

25

26

Back Cover

FINDING MODEL NUMBER

This Operator’s Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain the unit for best performance. Please read and understand what it says.

Before you start assembling your new equipment , please locate the model plate under the seat of the tractor and copy the information in the space provided below. A sample model plate is also given below.

This information will be necessary to use the manufacturer’s web site and/or help from the Customer

Support Department or an authorized service dealer.

Copy the model number here:

Copy the serial number here: www.troybilt.com

TROY-BILT LLC

P. O. BOX 3 6 1 1 3 1

CLEVELAND, OH 44136

330-558-7220

866-840-6483

CUSTOMER SUPPORT

Please do NOT return the unit to the retailer from where it was purchased, without first contacting Customer Support.

If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, you can seek help from the experts. Choose from the options below:

Visit troybilt.com

for many useful suggestions. Click on Customer Support button and you will get the four options reproduced here. Click on the appropriate button and help is immediately available.

The answer you are looking for could be just a mouse-click away.

To reach the Customer Support Line, please call 1-866-840-6483 or 1-330-558-7220 .

Engine

Manual

The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual for more information.

2

SECTION 1: IMPORTANT SAFE OPERATION PRACTICES

WARNING: This symbol points out important safety instructions which, if not followed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol—heed its warning.

DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.

California Proposition 65 Warning:

WARNING:

Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

GENERAL OPERATION

1.

Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.

2.

Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.

3.

Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

4.

Never allow adults to operate this machine without proper instruction.

5.

To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

6.

Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys, and other foreign objects which could be picked up and thrown by the blade(s). Thrown objects can cause serious personal injury.

7.

Plan your mowing pattern to avoid discharge of material toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

8.

Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.

9.

Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and jewelry can be caught in movable parts. Never operate this machine in bare feet or sandals.

10. Be aware of the mower and attachment discharge direction and do not point it at anyone. Do not operate the mower without the discharge cover or entire grass catcher in its proper place .

11. Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade(s) can amputate hands and feet.

12. A missing or damaged discharge cover can cause blade contact or thrown object injuries.

13. Stop the blade(s) when crossing gravel drives, walks, or roads and while not cutting grass.

14. Watch for traffic when operating near or crossing roadways. This machine is not intended for use on any public roadway.

15. Do not operate the machine while under the influence of alcohol or drugs.

16. Mow only in daylight or good artificial light.

17. Never carry passengers.

18. Disengage blade(s) before shifting into reverse.

Back up slowly. Always look down and behind before and while backing to avoid a back-over accident.

19. Slow down before turning. Operate the machine smoothly. Avoid erratic operation and excessive speed.

20. Disengage blade(s), set parking brake, stop engine and wait until the blade(s) come to a complete stop before removing grass catcher, emptying grass, unclogging chute, removing any grass or debris, or making any adjustments.

21. Never leave a running machine unattended. Always turn off blade(s), place transmission in neutral, set parking brake, stop engine and remove key before dismounting.

22. Use extra care when loading or unloading the machine into a trailer or truck. This unit should not be driven up or down ramp(s), because the unit could tip over, causing serious personal injury . The unit must be pushed manually on ramp(s) to load or unload properly.

3

23. Muffler and engine become hot and can cause a burn. Do not touch.

24. Check overhead clearances carefully before driving under low hanging tree branches, wires, door openings etc., where the operator may be struck or pulled from the unit, which could result in serious injury.

25. Disengage all attachment clutches, depress the brake pedal completely and shift into neutral before attempting to start engine.

26. Your machine is designed to cut normal residential grass of a height no more than 10”. Do not attempt to mow through unusually tall, dry grass (e.g., pasture) or piles of dry leaves. Dry grass or leaves may contact the engine exhaust and/or build up on the mower deck presenting a potential fire hazard.

27. Use only accessories and attachments approved for this machine by the machine manufacturer.

Read, understand and follow all instructions provided with the approved accessory or attachment.

28. Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

29. If situations occur which are not covered in this manual, use care and good judgment. Contact an authorized MTD Service Dealer for assistance.

SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than

15 degrees as shown on the slope gauge, do not operate this unit on that area or serious injury could result.

DO:

1.

Mow up and down slopes, not across. Exercise extreme caution when changing direction on slopes.

2.

Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

3.

Use slow speed. Choose a low enough speed setting so that you will not have to stop or shift while on the slope. Tires may lose traction on slopes even though the brakes are functioning properly.

Always keep machine in gear when going down slopes to take advantage of engine braking action.

4.

Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.

5.

Use extra care with grass catchers or other attachments. These can change the stability of the machine.

6.

Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

Rapid engagement or braking could cause the front of the machine to lift and rapidly flip over backwards which could cause serious injury.

7.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.

DO NOT:

1.

Do not turn on slopes unless necessary; then, turn slowly and gradually downhill, if possible.

2.

Do not mow near drop-offs, ditches or embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff, ditch, or if an edge caves in.

3.

Do not try to stabilize the machine by putting your foot on the ground.

4.

Do not use a grass catcher on steep slopes.

5.

Do not mow on wet grass. Reduced traction could cause sliding.

6.

Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of the machine resulting in serious injury or death.

7.

Do not tow heavy pull behind attachments (e.g. loaded dump cart, lawn roller, etc.) on slopes greater than 5 degrees. When going down hill, the extra weight tends to push the tractor and may cause you to loose control. (e.g. tractor may speed up, braking and steering ability are reduced, attachment may jack-knife and cause tractor to overturn).

CHILDREN

1.

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity.

They do not understand the dangers. Never assume that children will remain where you last saw them.

a. Keep children out of the mowing area and in watchful care of a responsible adult other than the operator.

b. Be alert and turn machine off if a child enters the area. c.

Before and while backing, look behind and down for small children. d. Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation.

4

e. Use extreme care when approaching blind corners, doorways, shrubs, trees or other objects that may block your vision of a child who may run into the machine.

f.

To avoid back-over accidents, always disengage the cutting blade(s) before shifting into reverse. The “Reverse

Caution Mode” should not be used when children or others are around.

g. Keep children away from hot or running engines. They can suffer burns from a hot muffler. h. Remove key when machine is unattended to prevent unauthorized operation.

9.

Never allow children under 14 years old to operate the machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.

TOWING

1.

Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

2.

Follow the manufacturers recommendation for weight limits for towed equipment and towing on slopes.

3.

Never allow children or others in or on towed equipment.

4.

On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

5.

Travel slowly and allow extra distance to stop.

6.

Do not shift to neutral and coast downhill.

SERVICE

SAFE HANDLING OF GASOLINE:

1.

To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive .

Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite.

Wash your skin and change clothes immediately.

a. Use only an approved gasoline container.

b. Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.

c.

When practical, remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.

d. Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

5 e. Extinguish all cigarettes, cigars, pipes and other sources of ignition.

f.

Never fuel machine indoors.

g. Never remove gas cap or add fuel while the engine is hot or running. Allow engine to cool at least two minutes before refueling.

h. Never over fill fuel tank. Fill tank to no more than ½ inch below bottom of filler neck to allow space for fuel expansion.

i.

Replace gasoline cap and tighten securely.

j.

If gasoline is spilled, wipe it off the engine and equipment. Move unit to another area.

Wait 5 minutes before starting the engine. k.

To reduce fire hazards, keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel soaked debris.

l.

Never store the machine or fuel container inside where there is an open flame, spark or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances. m. Allow a machine to cool at least 5 minutes before storing.

GENERAL SERVICE:

1.

Never run an engine indoors or in a poorly ventilated area. Engine exhaust contains carbon monoxide, an odorless, and deadly gas.

2.

Before cleaning, repairing, or inspecting, make certain the blade(s) and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to prevent unintended starting.

3.

Periodically check to make sure the blades come to complete stop within approximately (5) five seconds after operating the blade disengagement control. If the blades do not stop within the this time frame, your unit should be serviced professionally by an authorized MTD Service Dealer.

4.

Check brake operation frequently as it is subjected to wear during normal operation. Adjust and service as required.

5.

Check the blade(s) and engine mounting bolts at frequent intervals for proper tightness. Also, visually inspect blade(s) for damage (e.g., excessive wear, bent, cracked).

Replace the blade(s) with the original equipment manufacturer’s (O.E.M.) blade(s) only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

6.

Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

7.

Keep all nuts, bolts, and screws tight to be sure the equipment is in safe working condition.

8.

Never tamper with the safety interlock system or other safety devices. Check their proper operation regularly.

9.

After striking a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine. Thoroughly inspect the machine for any damage. Repair the damage before starting and operating.

10. Never attempt to make adjustments or repairs to the machine while the engine is running.

11. Grass catcher components and the discharge cover are subject to wear and damage which could expose moving parts or allow objects to be thrown.

For safety protection, frequently check components and replace immediately with original equipment manufacturer’s (O.E.M.) parts only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!”

12. Do not change the engine governor settings or over-speed the engine. The governor controls the maximum safe operating speed of the engine.

13. Maintain or replace safety and instruction labels, as necessary.

14. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.

WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read, understand and follow the warnings and instructions in this manual and on the machine.

TO REDUCE THE RISK OF INJURY, DO NOT

OPERATE UNLESS DISCHARGE COVER OR

GRASS CATCHER IS IN ITS PROPER PLACE.

IF DAMAGED, REPLACE IMMEDIATELY.

6

SECTION 2: SLOPE GAUGE

&OLDALONGDOTTEDLINEREPRESENTSA—SLOPE

7

SECTION 3: TRACTOR SET-UP

IMPORTANT: Your tractor is shipped with motor oil in the engine. However, you MUST check the oil level before starting the engine and operating the tractor. Refer to the separate Briggs & Stratton Operator/Owner Manual packed with your tractor. Read instructions carefully.

Loose Parts

Packaged with this Operator’s Manual you’ll find:

•

•

One Small Clamp

One 1/4-20 x 1/2-inch Screw

(726-0354)

(710-0599)

• One Oil Drain Sleeve (731-1682A)

Store the clamp and screw in a convenient place. Both will be necessary to properly secure your tractor’s wire harness should you choose to purchase a front-end attachment for your lawn tractor. Refer to page 25 for a table of available attachments and accessories.

Refer to page19 for information regarding the oil drain sleeve and changing your engine oil.

Attaching The Steering Wheel

Tools Required For Assembly

(1) 1/2" socket wrench

1.

The hardware for attaching the steering wheel has been packed within the steering wheel, beneath steering wheel cap. Carefully pry off the steering wheel cap and remove the hardware.

2.

With the wheels of the tractor pointing straight forward, place the steering wheel over the steering shaft.

3.

Place the washer (with the cupped side down) over the steering shaft and secure with the hex bolt. See

Figure 1.

4.

Place the steering wheel cap over the center of the steering wheel and push downward until it “clicks” into place.

Attaching The Seat

NOTE: For shipping reasons, seats are either fastened to the tractor seat’s pivot bracket with a plastic tie, or mounted backward to the pivot bracket. In either case, free the seat form its shipping position and remove the two knobs from the bottom of seat before proceeding with applicable instructions below.

1.

Position the shoulder screws (found on the base of the seat) inside the slot openings in the seat pivot bracket. Figure 2.

2.

Slide the seat slightly rearward in the seat pivot bracket, lining up the rear slots in the pivot bracket with the remaining two holes in the seat’s base.

3.

Select desired position for the seat, and secure with the two knobs removed earlier. See Figure 2.

Knobs

Shoulder

Screws

Opening in Slot

Figure 1

8

Figure 2

Gas and Oil Fill-up

The gasoline tank is located under the hood and has a capacity of 1-1/2 gallons. Do not overfill.

WARNING: Use extreme care when handling gasoline. Gasoline is extremely flammable and the vapors are explosive.

Never fuel machine indoors or while the engine is hot or running. Extinguish cigarettes, cigars, pipes, and other sources of ignition.

Service the engine with gasoline and oil as instructed in the separate Briggs & Stratton Operator/Owner Manual packed with your tractor. Read instructions carefully.

Shipping Brace Removal

WARNING: Make sure the riding mower’s engine is off, remove the ignition key, and set the parking brake before removing the shipping brace .

• Locate the shipping brace and accompanying warning tag found on the right side of the mower, between the discharge chute and the cutting deck.

See Figure 3.

Shipping Brace

Tire Pressure

WARNING: Maximum tire pressure under any circumstances is 30 psi. Equal tire pressure should be maintained at all times.

The tires on your unit may be over-inflated for shipping purposes. Reduce the tire pressure before operating the tractor. Recommended operating tire pressure is approximately 10 p.s.i for the rear tires & 14 p.s.i. for the front tires. Check sidewall of tire for maximum p.s.i.

Attaching the Battery Cables

NOTE: The positive battery terminal is marked Pos.

(+). The negative battery terminal is marked Neg. (–).

• The positive cable (heavy red wire) is secured to the positive battery terminal (+) with a hex bolt and hex nut at the factory. Make certain that the rubber boot covers the terminal to help protect it from corrosion.

• Remove the hex bolt and wing nut from the negative cable.

• Remove the black plastic cover, if present, from the negative battery terminal and attach the negative cable (heavy black wire) to the negative battery terminal (–) with the bolt and wing nut.

• Make certain the hold-down strap is in position over the battery, securing it in place. See Figure 4.

R u bbe r Boot

Warning Tag

Figure 3

• While holding the discharge chute with your left hand, remove the shipping brace with your right hand by grasping it between your thumb and index finger and rotating it clockwise.

WARNING: The shipping brace, used for packaging purposes only, must be removed and discarded before operating your riding mower.

WARNING: The mowing deck is capable of throwing objects. Failure to operate the riding mower without the discharge cover in the proper operating position could result in serious personal injury and/or property damage.

Wi n g N u t

Hex Bolt

Figure 4

NOTE: If the battery is put into service after the date shown on top of battery, charge the battery as instructed on page 22 of this manual prior to operating the tractor.

9

SECTION 4: KNOW YOUR LAWN TRACTOR

A

7

6

5

4

3

2

1

P

PARK

BRAKE

CHOKE

FAST

SLOW

D

E

B

C

F

G

A Speed Control Lever / Parking Brake

B Clutch-brake Pedal

C Shift Lever

D Throttle Control Lever

Figure 5

E Ignition Switch Module

F Deck Lift Lever

G PTO (Blade Engage) Lever

NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.

10

Throttle Control

The throttle control lever is located on the right side of the tractor’s dash panel. This lever controls the speed of the engine and, when pushed all the way forward, the choke control also. When set in a given position, the throttle will maintain a uniform engine speed.

CHOKE

FAST

SLOW

IMPORTANT: When operating the tractor with the cutting deck engaged, be certain that the throttle lever is always in the FAST (rabbit) position.

Choke Control

Moving the throttle lever all the way forward activates the engine’s choke control. Activating the choke control closes the choke plate on the carburetor and aids in starting the engine. Refer to Starting The Engine on page

14 of this manual for detailed starting instructions.

Speed Control Lever

The speed control lever, located on the left side of the tractor’s dash console, allows you to regulate the ground speed of the lawn tractor. To use, depress the clutch-brake pedal and move the lever out of the parking brake notch and forward to increase the tractor’s ground speed. When a desired speed has been reached, release the lever into an appropriate notch to maintain that speed.

To slow the tractor’s ground speed, depress the clutch-brake pedal and move the speed control lever rearward and release it into a notch.

7

6

5

4

3

2

1

P

PARK

BRAKE

Clutch-brake Pedal

The clutch-brake pedal is located on the left side of the lawn tractor, along the running board. Depress the clutch-brake pedal part way down when slowing the tractor by changing speeds (Refer to Speed Control Lever ).

Depress the pedal all the way down to engage the disc brake and bring the tractor to a complete stop.

NOTE: The pedal must be depressed to start the engine. Refer to Safety Interlock Switches on page 13.

Parking Brake

To set the parking brake, fully depress the clutch-brake pedal. Move the speed control lever all the way down and into the parking brake position. Release the clutchbrake pedal to allow the parking brake to engage.

To release the parking brake, depress the clutch-brake pedal and move the speed control lever out of the notches to the desired position. Release the speed control lever and the clutch-brake pedal.

NOTE: The parking brake must be set if the operator leaves the seat with the engine running or the engine will automatically shut off.

IMPORTANT: Always set the parking brake when leaving the tractor unattended.

Shift Lever

The shift lever is located on the left side of the fender and has three positions, FORWARD, NEUTRAL and

REVERSE. The brake pedal must be depressed and the tractor must not be in motion when the moving shift lever. See Figure 6.

F

FORWARD

N

NUETRAL

Shift Knob

R

REVERSE

Figure 6

IMPORTANT: Never force the shift lever. Doing so may result in serious damage to the tractor’s transmission.

11

Deck Lift Lever

Found on your tractor’s right fender, the deck lift lever is used to change the height of the cutting deck. To use, move the lever to the left, then place in the notch best suited for your application.

PTO (Blade Engage) Lever

Found on the tractor’s right fender, the PTO (blade engage) lever is used to engage power to the cutting deck or other (separately available) attachments. To operate, move the lever all the way forward. Moving the lever all the way rearward into the

PTO OFF position disengages power to the cutting deck/ attachment.

NOTE: The PTO (blade engage) lever must be in the disengaged

(PTO OFF) position when starting the engine.

1

2

3

4

Ignition Switch Module

WARNING: Never leave a running machine unattended. Always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

To start the engine, insert the key into the ignition switch and turn clockwise to the START position.

Release the key into the NORMAL MOWING MODE position once the engine has fired.

To stop the engine, turn the ignition key counterclockwise to the OFF position. See Figure 7.

.ORMAL

$RIVING-ODE

3TOP

0OSITION

3TART

0OSITION

5

Figure 7

IMPORTANT: Prior to operating the tractor, refer to both

Safety Interlock Switches on page 13 and Starting The Engine on page 14 of this manual for detailed instructions regarding the Ignition Switch Module and operating the tractor in REVERSE CAUTION MODE .

12

SECTION 5: OPERATING YOUR LAWN TRACTOR

Safety Interlock Switches

This tractor is equipped with a safety interlock system for the protection of the operator. If the interlock system should ever malfunction, do not operate the tractor.

Contact an authorized Troy-Bilt service dealer.

• The safety interlock system prevents the engine from cranking or starting unless the parking brake is engaged, and the PTO (Blade Engage) knob (or lever) is in the disengaged (OFF) position.

• The engine will automatically shut off if the operator leaves the seat before engaging the parking brake.

• The engine will automatically shut off if the operator leaves the tractor’s seat with the PTO (Blade

Engage) lever in the engaged (ON) position, regardless of whether the parking brake is engaged.

• The engine will automatically shut off if the operator engages the PTO with the parking brake ON.

• With the ignition key in the NORMAL MOWING position, the engine will automatically shut off if the

PTO (Blade Engage) lever is moved into the engaged (ON) position with the shift lever in

Reverse.

WARNING: Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.

Reverse Caution Mode

WARNING: Use extreme caution while operating the tractor in the REVERSE

CAUTION MODE.

Always look down and behind before and while backing. Do not operate the tractor when children or others are around. Stop the tractor immediately if someone enters the area.

The REVERSE CAUTION MODE position of the key switch module allows the tractor to be operated in reverse with the blades (PTO) engaged.

IMPORTANT: Mowing in reverse is not recommended .

To use the REVERSE CAUTION MODE :

IMPORTANT: The operator MUST be seated in the tractor seat.

1.

Start the engine as previously instructed in this

Operator’s Manual.

2.

Turn the key from the NORMAL MOWING

(Green) position to the REVERSE CAUTION

MODE (Yellow) position of the key switch module.

See Figure 8.

3.

Depress the REVERSE PUSH BUTTON (Orange,

Triangular Button) at the top, right corner of the key switch module. The red indicator light at the top, left corner of the key switch module will be ON while activated. See Figure 8.

4.

Once activated (indicator light ON ), the tractor can be driven in reverse with the cutting blades (PTO) engaged.

5.

Always look down and behind before and while backing to make sure no children are around.

6.

After resuming forward motion, return the key to the

NORMAL MOWING position.

IMPORTANT: The REVERSE CAUTION MODE will remain activated until: a. The key is placed in either the NORMAL

MOWING position or STOP position.

b. The operator engages the parking brake by fully depressing the brake pedal and holding it down while gently pushing the parking brake button inward.

)NDICATOR

,IGHT

3TOP

0OSITION

2EVERSE

0USH"UTTON

2EVERSE

#AUTION-ODE

0OSITION

3TART

0OSITION

Figure 8

Engaging the Parking Brake

To engage the parking brake:

• Fully depress the brake pedal and hold it down with your foot while gently pushing the parking brake button inward.

• Hold the parking brake button in while removing your foot from the brake pedal.

• Once engaged, the parking brake button and the brake pedal will lock in the “down” position.

To disengage the parking brake:

• Slightly depress the brake pedal.

13

WARNING

AVOID SERIOUS INJURY OR DEATH

• GO UP AND DOWN SLOPES, NOT ACROSS.

• AVOID SUDDEN TURNS.

• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.

• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK

DOWNHILL SLOWLY.

• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.

• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.

• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.

• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN

PLACE AND WORKING.

• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).

• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.

• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLAC-

ING HANDS OR FEET NEAR BLADE(S).

• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE

BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE

BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.

READ OPERATOR’S MANUAL

Setting the Cutting Height

Select the height position of the cutting deck by placing the deck lift lever in any of the five different cutting height notches on the right side of the fender. Then adjust the deck wheels, if so equipped, so that they are between ¼-inch and ½-inch above the ground when the tractor is on a smooth, flat surface such as a driveway.

WARNING: Keep hands and feet away from the discharge opening of the cutting deck.

NOTE: On models so equipped, the deck wheels are an anti-scalp feature of the deck and are not designed to support the weight of the cutting deck.

Refer to Leveling the Deck on page 17 of this manual for more detailed instructions regarding various deck adjustments.

Starting the Engine

WARNING: Do not operate the tractor if the interlock system is malfunctioning. This system was designed for your safety and protection.

NOTE: Refer to the TRACTOR SET-UP on page 8 of this manual for Gasoline and Oil fill-up instructions.

• Insert the tractor key into the ignition switch.

• Place the PTO (Blade Engage) knob (or lever) in the disengaged (OFF) position.

• Engage the tractor’s parking brake.

• Activate the choke control.

• Turn the ignition key clockwise to the START position. After the engine starts, release the key. It will return to the ON position.

IMPORTANT: Do NOT hold the key in the START position for longer than ten seconds at a time. Doing so may cause damage to your engine’s electric starter.

• After the engine starts, deactivate the choke control and place the throttle control in the FAST position.

NOTE: Do NOT leave the throttle control in the

CHOKE position while operating the tractor. Doing so will result in a "rich" fuel mixture and cause the engine to run poorly.

Stopping the Engine

WARNING: If you strike a foreign object, stop the engine, disconnect the spark plug wire(s) and ground against the engine.

Thoroughly inspect the machine for any damage. Repair the damage before restarting and operating

• If the blades are engaged, place the PTO (Blade

Engage) knob (or lever) in the disengaged (OFF) position.

• Turn the ignition key counterclockwise to the OFF position.

• Remove the key from the ignition switch to prevent unintended starting.

Driving The Tractor

WARNING: Avoid sudden starts, excessive speed and sudden stops.

WARNING: Do not leave the seat of the tractor without first placing the PTO (Blade

Engage) lever in the disengaged (OFF) position, depressing the brake pedal and engaging the parking brake. If leaving the tractor unattended, also turn the ignition key off and remove the key.

WARNING: Always look down and behind before and while backing up to avoid a backover accident.

• Depress the brake pedal to release the parking brake and let the pedal up.

• Move the throttle lever into the FAST (rabbit) position.

• Place the shift lever in either the FORWARD or

REVERSE position.

IMPORTANT: Do NOT use the shift lever to change the direction of travel when the tractor is in motion. Always use the brake pedal to bring the tractor to a complete stop before shifting.

14

• Release the parking brake by depressing the clutch-brake pedal and positioning the speed control lever in desired position.

IMPORTANT: First-time operators should use speed positions 1 or 2. Become completely familiar with the tractor’s operation and controls before operating the tractor in higher speed positions.

• Release clutch-brake pedal slowly to put unit into motion.

• The lawn tractor is brought to a stop by depressing the clutch-brake pedal.

NOTE: When operating the unit initially, there will be little difference between the highest two speeds until after the belts have seated themselves into the pulleys during the break-in period.

WARNING: Before leaving the operator’s position for any reason, disengage the blades, place the shift lever in neutral, engage the parking brake, shut engine off and remove the key.

•

•

•

IMPORTANT: When stopping the tractor for any reason while on a grass surface, always

Place the shift lever in neutral,

Engage the parking brake,

Shut engine off and remove the key.

Doing so will minimize the possibility of having your lawn ‘‘browned’’ by hot exhaust from your tractor’s running engine.

If unit stalls with speed control in high speed, or if unit will not operate with speed control lever in a low speed position, proceed as follows.

• Place shift lever in NEUTRAL.

• Restart engine.

• Place speed control lever in highest speed position.

• Release clutch-brake pedal fully.

• Depress clutch-brake pedal.

• Place speed control lever in desired position.

• Place shift lever in either FORWARD or REVERSE, and follow normal operating procedures.

Driving On Slopes

Refer to the SLOPE GAUGE on page 7 to help determine slopes where you may operate the tractor safely.

WARNING: Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). The tractor could overturn and cause serious injury.

• Mow up and down slopes, NEVER across.

• Exercise extreme caution when changing direction on slopes.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Avoid turns when driving on a slope. If a turn must be made, turn down the slope. Turning up a slope greatly increases the chance of a roll over.

• Avoid stopping when driving up a slope. If it is necessary to stop while driving up a slope, start up smoothly and carefully to reduce the possibility of flipping the tractor over backward.

Using the Deck Lift Lever

To raise the cutting deck, move the deck lift lever to the left, then place it in the notch best suited for your application. Refer to Setting The Cutting Height earlier in this section.

Engaging the Blades

Engaging the PTO (Blade Engage) transfers power to the cutting deck or other (separately available) attachments. To engage the blades, proceed as follows:

• Move the throttle control lever to the FAST (rabbit) position.

• Grasp the PTO (Blade Engage) lever and position it all the way forward into the engaged (ON) position.

• Keep the throttle lever in the FAST (rabbit) position for the most efficient use of the cutting deck or other

(separately available) attachments

IMPORTANT: The engine will automatically shut off if the

PTO is engaged with the shift lever in position for reverse travel with the ignition key in the NORMAL

MOWING position. Refer to Safety Interlock Switches on page 13.

15

Mowing

WARNING: To help avoid blade contact or a thrown object injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.

The following information will be helpful when using the cutting deck with your tractor.

WARNING: Plan your mowing pattern to avoid discharge of materials toward roads, sidewalks, bystanders and the like. Also, avoid discharging material against a wall or obstruction which may cause discharged material to ricochet back toward the operator.

• Do not mow at high ground speed, especially if a mulch kit or grass collector is installed.

• For best results it is recommended that the first two laps be cut with the discharge thrown towards the center. After the first two laps, reverse the direction to throw the discharge to the outside for the balance of cutting. This will give a better appearance to the lawn.

• Do not cut the grass too short. Short grass invites weed growth and yellows quickly in dry weather.

• Mowing should always be done with the engine at full throttle.

• Under heavier conditions it may be necessary to go back over the cut area a second time to get a clean cut.

• Do NOT attempt to mow heavy brush and weeds and extremely tall grass. Your tractor is designed to mow lawns, NOT clear brush.

• Keep the blades sharp and replace the blades when worn. Refer to Cutting Blades on page 22 of this manual for proper blade sharpening instructions.

Headlights

On some models, the lamps are ON whenever the tractor’s engine is running. On other models, the lamps are ON whenever the ignition key is moved out of the

STOP position.

On all models, the lamps turn OFF when the ignition key is moved to the STOP position.

16

SECTION 6: MAKING ADJUSTMENTS

WARNING: Never attempt to make any adjustments while the engine is running, except where specified in the operator’s manual.

Leveling the Deck

NOTE: Check the tractor’s tire pressure before performing any deck leveling adjustments. Refer to

Tires on page 21 for information regarding tire pressure.

Front To Rear

The front of the cutting deck is supported by a stabilizer bar that can adjusted to level the deck from front to rear.

The front of the deck should be between 1/4-inch and

3/8-inch lower than the rear of the deck. Adjust if necessary as follows:

• With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate the blade nearest the discharge chute so that it is parallel with the tractor.

• Measure the distance from the front of the blade tip to the ground and the rear of the blade tip to the ground.

• The first measurement taken should be between

1/4" and 3/8" less than the second measurement.

Determine the approximate distance necessary for proper adjustment and proceed, if necessary.

• Locate the jam nut and lock nut found on the front side of the stabilizer bracket. See Figure 10. After loosening the jam nut:

Tighten the lock nut to raise the front of the deck;

Loosen the lock nut to lower the front of the deck.

• Retighten the jam nut loosened earlier after proper adjustment is achieved.

Side to Side

If the cutting deck appears to be mowing unevenly, a side to side adjustment can be performed. Adjust if necessary as follows:

• With the tractor parked on a firm, level surface, place the deck lift lever in the top notch (highest position) and rotate both blades so that they are perpendicular with the tractor.

• Measure the distance from the outside of the left blade tip to the ground and the distance from the outside of the right blade tip to the ground. Both measurements taken should be equal. If they’re not, proceed to the next step.

• Loosen, but do NOT remove, the hex screw on the left deck hanger bracket. See Figure 10.

Adjustment Gear

Figure 10

• Balance the deck by using a wrench to turn the adjustment gear (found immediately behind the hex cap screw just loosened) clockwise/up or counterclockwise/down.

• The deck is properly balanced when both blade tip measurements taken earlier are equal.

• Retighten the hex cap screw on the left deck hanger bracket when proper adjustment is achieved.

Figure 9

17

Parking Brake Adjustment

WARNING: Never attempt to adjust the brakes while the engine is running. Always disengage PTO, move shift lever into neutral position, stop engine and remove key to prevent unintended starting.

If the tractor does not come to a complete stop when the brake pedal is completely depressed, or if the tractor’s rear wheels can roll with the parking brake applied, the brake is in need of adjustment. The brake disc can be found on the right side of the transmission in the rear of the tractor. Adjust if necessary as follows:

• Looking at the transmission from the right side of the tractor, locate the compression spring and brake disc. See Figure 11.

Hex Nut

Compression Spring

Seat Adjustment

To adjust the position of the seat, loosen the two knobs on the bottom of the seat. See Figure 12. Slide the seat forward or backward as desired. Retighten the two knobs.

Knobs

Figure 12

Brake

Puck

Brake Disc Transmission

Figure 11

• Loosen, but do NOT remove, the hex nut found on the right side of the brake assembly. See Figure 11.

• Re-tighten the hex nut, allowing a gap of .011" between the brake disc and the brake puck. Use a feeler gauge to achieve a precise measurement.

18

SECTION 7: MAINTAINING YOUR LAWN TRACTOR

WARNING: Before performing any maintenance or repairs, disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

Engine

Refer to the Briggs & Stratton Operator/Owner

Manual for engine maintenance instructions.

Check engine oil level before each use as instructed in the Briggs & Stratton Operator/Owner Manual packed with your unit. Follow the instructions carefully.

Changing Engine Oil

NOTE: Depending on the engine model found on your tractor, it may be necessary to remove the tractor’s side panel in order to replace the oil filter (if so equipped).

Changing Engine Oil

For draining oil from the engine’s crankcase of select model tractors, a plastic oil drain sleeve is packed with this Operator’s Manual. To drain the oil, proceed as follows:

• Unscrew the oil fill cap and remove the dipstick from the oil fill tube.

• Snap the small end of oil drain sleeve onto the oil sump. See Figure 13.

• Remove drain plug and drain oil into a suitable container with a capacity of no less than 64 oz.

• Service the oil filter (if so equipped) as instructed in the separate Briggs & Stratton Operator/Owner

Manual packed with your unit.

Perform the above steps in the opposite order after oil has finished draining.

• Refill the engine with new motor oil.

IMPORTANT: Refer to the Briggs & Stratton Operator/

Owner Manual packed with your unit for information regarding the quantity and proper weight of motor oil.

Air Cleaner

Service the pre-cleaner, if so equipped, and cartridge/ air cleaner element as instructed in the Briggs &

Stratton Operator/Owner Manual packed with your unit.

Spark Plug(s)

The spark plug(s) should be cleaned and the gap reset once a season. Spark plug replacement is recommended at the start of each mowing season.

Refer to the Briggs & Stratton Operator/Owner Manual for correct plug type and gap specifications.

Oil Drain Sleeve

Figure 13

Lubrication

WARNING: Before lubricating, repairing, or inspecting, always disengage PTO, move shift lever into neutral position, set parking brake, stop engine and remove key to prevent unintended starting.

Engine

Lubricate the engine with motor oil as instructed in the

Briggs & Stratton Owner Manual packed with your unit.

Pivot Points & Linkage

Lubricate all the pivot points on the drive system, parking brake and lift linkage at least once a season with light oil.

Rear Wheels

The rear wheels should be removed from the axles once a season. Lubricate the axles and the rims well with an all-purpose grease before re-installing them.

Front Axles

Each end of the tractor’s front pivot bar may be equipped with a grease fitting. Lubricate with a grease gun after every 25 hours of tractor operation.

19

Cleaning the Engine And Deck

Any fuel or oil spilled on the machine should be wiped off promptly. Do NOT allow debris to accumulate around the cooling fins of the engine or on any other part of the machine.

IMPORTANT: The use of a pressure washer to clean your tractor is NOT recommended. It may cause damage to electrical components, spindles, pulleys, bearings or the engine.

Deck Wash System™

A hex plug can be found on your tractor’s deck surface.

See Figure 14.

Hex Plug

Figure 14

This plug can be replaced with a water port to be used as part of a separately-available deck wash system.

Use the Deck Wash System™ to rinse grass clippings from the deck’s underside and prevent the buildup of corrosive chemicals.

NOTE: Refer to page 25 for information regarding this and other separately-available attachments & accessories for your tractor.

20

SECTION 8: SERVICE

Cutting Deck Removal

To remove the cutting deck, proceed as follows:

• Place the PTO (Blade Engage) lever in the disengaged (OFF) position.

• Engage the parking brake.

• Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

• Remove the belt from around the tractor’s engine pulley and idler pulley(s). Refer to Changing the Deck

Belt on page 24 for detailed instructions. See Figure

20.

• Looking at the cutting deck from the left side of the tractor, locate the hair pin clip that secures the deck support rod on the rear left side of the deck. See

Figure 15.

Hair Pin Clip

Idler Bracket

Hair Pin Clip

Figure 15

• Remove the hair pin clip that secures the deck support rod, and carefully remove the deck support from the deck lift arm.

• Repeat the above steps on the tractor’s right side.

• Move the deck lift lever into the top notch on the right fender to raise the deck lift arms up and out of the way.

PTO Cable

Figure 16

• Carefully remove the PTO cable from the rear of the cutting deck by removing the hair pin clip which secures it. Proceed to remove the spring from the deck idler bracket. See •.

• Gently slide the cutting deck toward the front of the tractor allowing the hooks on the deck to release themselves from the deck stabilizer rod.

• Gently slide the cutting deck (from the right side) out from underneath the tractor.

Tires

WARNING: Never exceed the maximum inflation pressure shown on the sidewall of the tire.

The recommended operating tire pressure is:

• Approximately 10 psi for the rear tires

• Approximately 14 psi for the front tires

IMPORTANT: Refer to the tire sidewall for exact tire manufacturer’s recommended or maximum psi. Do not overinflate. Uneven tire pressure could cause the cutting deck to mow unevenly.

21

Battery

The battery is sealed and is maintenance-free. Acid levels cannot be checked.

• Always keep the battery cables and terminals clean and free of corrosive build-up.

• After cleaning the battery and terminals, apply a light coat of petroleum jelly or grease to both terminals.

• Always keep the rubber boot positioned over the positive terminal to prevent shorting.

IMPORTANT: If removing the battery for any reason, disconnect the NEGATIVE (Black) wire from it’s terminal first, followed by the POSITIVE (Red) wire.

When re-installing the battery, always connect the

POSITIVE (Red) wire its terminal first, followed by the

NEGATIVE (Black) wire. Be certain that the wires are connected to the correct terminals; reversing them could change the polarity and result in damage to your engine’s alternating system.

Charging

If the tractor has not been put into use for an extended period of time, charge the battery with an automotivetype 12-volt charger for a minimum of one hour at six amps .

WARNING: Batteries give off an explosive gas while charging. Charge battery in a well ventilated area and keep away from an open flame or pilot light as on a water heater, space heater, furnace, clothes dryer or other gas appliances.

Jump Starting

WARNING: When removing or installing the battery, follow these instructions to prevent the screwdriver from shorting against the frame.

IMPORTANT: Never jump your tractor’s dead battery with the battery of a running vehicle.

• Connect end of one jumper cable to the positive terminal of the good battery, then the other end to the positive terminal of the dead battery.

• Connect the other jumper cable to the negative terminal of the good battery, then to the frame of the unit with the dead battery .

WARNING: Failure to use this procedure could cause sparking, and the gas in either battery could explode.

Cleaning

Clean the battery by removing it from the tractor and washing with a baking soda and water solution. If necessary, scrape the battery terminals with a wire brush to remove deposits. Coat terminals and exposed wiring with grease or petroleum jelly to prevent corrosion.

Battery Failures

Some common causes for battery failure are:

• freezing • undercharging

• overcharging • corroded connections

These failures are NOT covered by your tractor’s warranty.

Fuse

One 20 AMP fuse is installed in your tractor’s wiring harness to protect the tractor’s electrical system from damage caused by excessive amperage.

If the electrical system does not function, or your tractor’s engine will not crank, first check to be certain that the fuse has not blown. It can be found under the hood mounted behind the dash panel on the right side.

WARNING: Always use a fuse with the same amperage capacity for replacement.

Cutting Blades

WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the cutting blade(s) for sharpening or replacement. Protect your hands by using heavy gloves or a rag to grasp the cutting blade.

WARNING: Periodically inspect the blade spindles for cracks or damage, especially if you strike a foreign object. Replace immediately if damaged .

The blades may be removed as follows.

• Remove the deck from beneath the tractor, (refer to

Cutting Deck Removal on page 21) then gently flip the deck over to expose its underside.

• Place a block of wood between the center deck housing baffle and the cutting blade to act as a stabilizer. See Figure 17.

• Use a 15/16" wrench to remove the hex flange nut that secures the blade to the spindle assembly. See

Figure 17.

22

Hex Flange Nut

Wood Block

Spindle Assembly

Figure 17

• To properly sharpen the cutting blades, remove equal amounts of metal from both ends of the blades along the cutting edges, parallel to the trailing edge, at a 25° to 30° angle. See Figure 18.

Blade Separation

IMPORTANT: If the cutting edge of the blade has already been sharpened to within 5/8" of the wind wing radius, or if any metal separation is present, replace the blades with new ones. See Figure 18.

It is important that each cutting blade edge be ground equally to maintain proper blade balance.

A poorly balanced blade will cause excessive vibration and may cause damage to the tractor and result in personal injury. The blade can be tested by balancing it on a round shaft screwdriver. Grind metal from the heavy side until it balances evenly.

When replacing the blade, be sure to install the blade with the side of the blade marked ‘‘Bottom’’facing the ground when the mower is in the operating position.

IMPORTANT: Use a torque wrench to tighten the blade spindle hex flange nut to between 70 foot-pounds and

90 foot-pounds.

Changing the Transmission Drive Belts

NOTE: Several components must be removed and special tools (i.e. air/impact wrench) in order to change the tractor’s drive belts. See an authorized Troy-Bilt

Service Dealer to have your drive belts replaced or phone Customer Support as instructed on page 2 for information on ordering a Service Manual.

Worn Blade Edge

Wind Wing

5/8" minimum

Sharpen Edge Evenly

Figure 18

23

Changing the Deck Belt

WARNING: Be sure to shut the engine off, remove ignition key, disconnect the spark plug wire(s) and ground against the engine to prevent unintended starting before removing the belt(s).

WARNING: Avoid the possibility of a pinching injury. Do not place your fingers on the idler spring or between the belt and a pulley while removing the belt.

All belts on your tractor are subject to wear and should be replaced if any signs of wear are present.

IMPORTANT: The V-belts found on your tractor are specially designed to engage and disengage safely. A substitute (non-OEM) V-belt can be dangerous by not disengaging completely. For a proper working machine, use factory approved belts.

To change or replace the deck belt on your tractor, proceed as follows:

• Lower the deck by moving the deck lift lever into the bottom notch on the right fender.

• Remove the belt guards by removing the selftapping screws that fasten them to the deck.

• Remove the belt keeper rod from around the engine pulley.

• Insert a 3/8”-drive ratchet wrench (set to loosen ) into the square hole found in the idler bracket on the left side of the deck’s surface. See Figure 19.

Belt Guard

Idler Bracket

3/8” Square Hole

Figure 19

• Grasp the ratchet’s handle and pivot it toward the front of the tractor to relieve tension on the belt.

• With belt tension relieved, carefully remove the belt from around the left-hand spindle pulley .

Idler Bracket

Engine Pulley

Right Hand Pulley

(beneath belt guard)

Left Hand Pulley

(beneath belt guard)

Deck Idler Pulleys

Figure 20

24

SECTION 9: OFF-SEASON STORAGE

Clean and lubricate the tractor as instructed in Section 7:

MAINTAINING YOUR LAWN TRACTOR on page 19 of this manual before storing for an extended period.

WARNING: Drain fuel only into an approved container outdoors, away from an open flame. Allow engine to cool. Extinguish cigarettes, cigars, pipes, and other sources of ignition prior to draining fuel.

Follow the instructions in the Service, Storage &

Specifications section of the Briggs & Stratton

Operator/Owner Manual for proper engine care prior to storing your tractor.

WARNING: Never store the machine or fuel container indoors where there is an open flame, spark or pilot light such as on water heater, furnace, clothes dryer or other gas appliance.

SECTION 10: ATTACHMENTS & ACCESSORIES

The following attachments and accessories are compatible for 700-Series Lawn Tractors. See the retailer from which you purchased your tractor, an authorized Troy-Bilt Service Dealer or phone 1-866-840-6483 for information regarding price and availability.

NOTE: Model Series 700 Lawn Tractors are NOT designed for use with any type of ground-engaging attachments

(e.g. tiller or plow). Use of this type of equipment WILL void the tractor’s warranty.

MODEL

OEM-190-116

OEM-190-672

OEM-190-180

OEM-190-184

OEM-190-218

OEM-190-658

OEM-190-032

OEM-190-833

490-900-0024

490-900-0025

DESCRIPTION

38- and 42-inch Deck Mulch Kit

Grille Guard (mounts on front of tractor)

Twin Bagger Grass Collector

Dethatcher

Rear Wheel Weights

Tire Chains

42-inch Two-stage Snow Thrower

46-inch Front Dozer Blade

Deluxe Tractor Sunshade

Deck Wash Kit

* Not compatible with tractors equipped with a Grass Collector

25

SECTION 11: TROUBLESHOOTING

Trouble

Engine fails to start

Possible Cause(s)

PTO engaged.

Parking brake not engaged.

Spark plug wire(s) disconnected.

Throttle control lever not in correct starting position.

Choke not activated

Corrective Action

Place PTO lever in disengaged (OFF) position.

Engage parking brake.

Connect wire(s) to spark plug(s).

Place throttle control in CHOKE position.

Place the throttle control in CHOKE position.

Engine runs erratic

Engine overheats

Fuel tank empty, or stale fuel.

Blocked fuel line.

Faulty spark plug.

Engine flooded.

Unit running with CHOKE applied.

Spark plug wire(s) loose.

Blocked fuel line or stale fuel.

Vent in gas cap plugged.

Water or dirt in fuel system.

Dirty air cleaner.

Engine oil level low.

Air flow restricted.

Engine hesitates at high RPM Spark plug(s) gap too close.

Idles poorly Spark plug(s) fouled, faulty or gap too wide.

Dirty air cleaner.

Fill tank with clean, fresh (less than 30 days old) gas.

Clean fuel line or replace fuel filter, if so equipped.

Clean, adjust gap or replace plug.

Crank engine with throttle in FAST position.

Move the throttle control out of the CHOKE position.

Connect and tighten spark plug wire(s).

Clean fuel line; fill tank with clean, fresh (less than 30 days old) gasoline. Replace fuel filter, if so equipped.

Clear vent or replace cap if damaged.

Drain fuel tank. Refill with clean, fresh (less than 30 days old) gasoline.

Replace air cleaner cartridge/element or clean precleaner, if so equipped.

Fill crankcase with proper capacity and weight of oil.

Clean grass clippings and debris from around the engine’s cooling fins and blower housing.

Remove spark plug(s) and reset the gap.

Replace spark plug(s). Set plug(s) gap.

Excessive vibration

Uneven cut

Cutting blade loose or unbalanced.

Damaged or bent cutting blade.

Mower will not mulch grass Engine speed too low.

Wet grass.

Excessively high grass.

Dull blade.

Deck not balanced properly.

Dull blade.

Uneven tire pressure.

Replace air cleaner cartridge/element or clean precleaner, if so equipped.

Tighten blade and spindle. Balance blade.

Replace blade.

Place throttle control in FAST (rabbit) position.

Do not mow when grass is wet; wait until later to cut.

Mow once at a high cutting height, then mow again at desired height or make a narrower cutting swath.

Sharpen or replace blade.

Perform side-to-side deck adjustment.

Sharpen or replace blade.

Check tire pressure in all four tires.

26

NOTES

27

MANUFACTURER’S LIMITED WARRANTY FOR:

The limited warranty set forth below is given by Troy-Bilt LLC with respect to new merchandise purchased and used in the

United States and/or its territories and possessions, and by

MTD Products Limited with respect to new merchandise purchased and used in Canada and/or its territories and possessions (either entity respectively, “Troy-Bilt”).

“Troy-Bilt” warrants this product (excluding its normal wear parts as described below) against defects in material and workmanship for a period of two (2) years commencing on the date of original purchase and will, at its option, repair or replace, free of charge, any part found to be defective in materials or workmanship. This limited warranty shall only apply if this product has been operated and maintained in accordance with the Operator’s Manual furnished with the product, and has not been subject to misuse, abuse, commercial use, neglect, accident, improper maintenance, alteration, vandalism, theft, fire, water, or damage because of other peril or natural disaster. Damage resulting from the installation or use of any part, accessory or attachment not approved by Troy-Bilt for use with the product(s) covered by this manual will void your warranty as to any resulting damage.

Normal wear parts are warranted to be free from defects in material and workmanship for a period of thirty (30) days from the date of purchase. Normal wear parts include, but are not limited to items such as: batteries, belts, blades, blade adapters, grass bags, rider deck wheels, seats, snow thrower skid shoes, friction wheels, shave plates, auger spiral rubber and tires.

HOW TO OBTAIN SERVICE: Warranty service is available,

WITH PROOF OF PURCHASE, through your local authorized service dealer. To locate the dealer in your area:

In the U.S.A.

Check your Yellow Pages, or contact Troy-Bilt LLC at P.O.

Box 361131, Cleveland, Ohio 44136-0019, or call 1-866-840-

6483 or 1-330-558-7220, or log on to our Web site at www.troybilt.com.

In Canada

Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800-668-1238 or log on to our Web site at www.mtdcanada.com.

This limited warranty does not provide coverage in the following cases: a.

b.

c.

The engine or component parts thereof. These items may carry a separate manufacturer’s warranty. Refer to applicable manufacturer’s warranty for terms and conditions.

Log splitter pumps, valves, and cylinders have a separate one- year warranty.

Routine maintenance items such as lubricants, filters, blade sharpening, tune-ups, brake adjustments, clutch adjustments, deck adjustments, and normal d.

e.

f.

g.

h.

deterioration of the exterior finish due to use or exposure.

Service completed by someone other than an authorized service dealer.

Troy-Bilt does not extend any warranty for products sold or exported outside of the United States and/or

Canada, and their respective possessions and territories, except those sold through Troy-Bilt’s authorized channels of export distribution.

Replacement parts that are not genuine Troy-Bilt parts.

Transportation charges and service calls.

If Products are used commercially. (Troy-Bilt may separately offer Limited Commercial Warranties on certain select products. Ask your dealer or retailer for details or contact Troy-Bilt Service for more information.)

No implied warranty, including any implied warranty of merchantability of fitness for a particular purpose, applies after the applicable period of express written warranty above as to the parts as identified. No other express warranty, whether written or oral, except as mentioned above, given by any person or entity, including a dealer or retailer, with respect to any product, shall bind Troy-Bilt. During the period of the warranty, the exclusive remedy is repair or replacement of the product as set forth above.

The provisions as set forth in this warranty provide the sole and exclusive remedy arising from the sale. Troy-Bilt shall not be liable for incidental or consequential loss or damage including, without limitation, expenses incurred for substitute or replacement lawn care services or for rental expenses to temporarily replace a warranted product.

Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions or limitations may not apply to you.

In no event shall recovery of any kind be greater than the amount of the purchase price of the product sold. Alteration of safety features of the product shall void this warranty.

You assume the risk and liability for loss, damage, or injury to you and your property and/or to others and their property arising out of the misuse or inability to use the product.

This limited warranty shall not extend to anyone other than the original purchaser or to the person for whom it was purchased as a gift.

HOW LOCAL LAWS RELATE TO THIS WARRANTY: This limited warranty gives you specific legal rights, and you may also have other rights that vary in different jurisdictions.

IMPORTANT: Owner must present Original Proof of

Purchase to obtain warranty coverage.

Troy-Bilt LLC, P.O. BOX 361131 CLEVELAND, OHIO 44136-0019; Phone: 1-866-840-6483, 1-330-558-7220