Karmann Colorado Operating Instructions Manual

Operating Instructions

Colorado

Congratulations on your new Karmann Mobile Home

You have made the right decision, for Karmann has been building mobile homes for more than

100 years. That means quality and reliability. And that is why Karmann is mentioned in the same breath as the best automobile manufacturers.

We don't simply put any body on any chassis. On the contrary: safe handling can only be achieved if a first-class chassis from an excellent manufacturer is given an body which is perfectly adapted to it, a body from Karmann-Mobil.

And what about service and replacement parts? Who wants to get stuck somewhere with a broken windscreen?

A network of selected partners will make sure that fast help is available everywhere.

Karmann-Mobil - that means quality, reliability and pleasure for many years ahead.

We wish you a safe and happy journey.

Yours sincerely Karmann-Mobil Vertriebs GmbH

ON-BOARD LITERATURE

This additional literature contains important notes for operation and care of your mobile home as well as for use of its equipment.

The many practical tips included in it are intended to make it easy for you to use your

Karmann mobile home in the best way possible, safely and in an environmentallyfriendly way.

In the interests of safety, please read the information regarding use of the gas equipment and the 230 Volt vehicle electrical supply system.

You will find all general information regarding operation and handling of your vehicle in the operating instructions for the basic chassis.

Caution

Sections introduced by the word

"Caution" and with a coloured background indicate possible sources of accident and injury.

Sections with this symbol written in italics offer important information on environmental protection

If you wish to equip your mobile home with special accessories such as bicycle, ski or surfboard racks or awnings, you should take advantage of the range on offer from

Karmann Mobil dealers.

These accessories have been especially developed for your vehicle and tested for reliability, safety and suitability - please also note the instructions regarding the basic chassis.

Detailed assembly and operation instructions are of course included with these accessories.

CONTENTS

Overview of equipment

Colorado 550 Exterior 1-1 Interior 1-2

Colorado 600 Exterior 1-3 Interior 1-4

Colorado 650 Exterior 1-5 Interior 1-6

Colorado 660 Exterior 1-7 Interior 1-8

Colorado 625 TI Exterior 1-9 Interior 1-10

Colorado 655 TI Exterior 1-11 Interior 1-12

Colorado 665 TI Exterior 1-13 Interior 1-14

Colorado 675 TI Exterior 1-15 Interior 1-16

Before travelling

Tips for commissioning

Checklist for the roadworthiness of your mobile home

2-1

2-3

Doors & Windows, Storage space

Keys

Lock for body door

Locks for external storage boxes

Entry

Opening window

Sliding window

Shade and insect blinds

Toilet roof hatch (if present)

HEKI1 tilt and slide roof

Mini HEKI roof hatch

3-3

3-4

3-5

3-6

3-7

3-1

3-1

3-2

3-2

3-3

Furniture

Body table seating group

Rear table seating group

(Colorado 600, 660)

Body seating group seat belts

Safety belts in the rear

4-1

4-2

4-2

4-2

Sleeping in your mobile home

Alcoves

Child safety device in the alcove

Round seating group Colorado 650

Rotating drivers cab seats

Cupboards

Gas equipment

Gas supply

Heating and hot water supply

Gas cooker

Fridge

Electrical equipment

On-board control panel 6-1

Fuses/safety devices in the living space 6-2

Automatic circuit breaker 230 V 6-2

Charger and battery 6-2

Living space lights

Rear lights

6-4

6-5

5-1

5-3

5-6

5-8

4-3

4-4

4-4

4-5

4-6

4-6

Water and waste disposal

Fresh water supply

Sink with mixer tap

Washbasin and shower

7-1

7-3

7-4

Toilet 7-4

Sewage tank 7-6

Waste water tank 7-7

Accessories

Carrier rails cycle racks

Chassis

Low-frame chassis

8-1

8-1

9-1

Care of the vehicle

Interior

Exterior

Notes on operation

Winter

Immobilisation of vehicle in winter

Faultfinding and elimination

Gas equipment

Heating/hot water

Power supply

Water supply

Technical data

Weights

Dimensions

Fuel consumption

List of terms

10-1

10-2

11-1

11-2

12-1

12-2

12-4

12-6

13-1

13-2

13-3

14-1

1-1

EQUIPMENT OVERVIEW Colorado 550

Exterior

1 6 7 5

3

2

1

Fuel filler cap

2

Discharge flap for sewage tank

Page 7-6

3

Waste water discharge tap/

Discharge fitting

Page 7-7

4

Air outlet for heating system

5

Fresh water filler nozzle

Page 7-1

6

Outside flap for gas cylinder box

Page 5-1

7

230 V connector

Page 6-2

8

Refrigerator air vent

Page 5-8, 10-2

8

4

EQUIPMENT OVERVIEW Colorado 550

1-2

Interior

Electrical equipment

1 Automatic charger

1a Body battery

2 Bord-Control Panel

3 Netzmatik (automatic

Page

6-2

6-2

6-1

Living area

13 Seating group

14 Table

15 Sleeping quarters

16 Wardrobe

Page

4-1

4-3

4 circuit breaker 230 V)

Fuses

Gas equipment

Supply and disposal

6 Fresh water tank

7 Waste water tank

6-2

6-1, 6-2

17 Kitchen with

- Gas cooker

- Sink

- Refrigerator

5-6

7-3

5-8 5-1

7-1

7-7

Bathroom and WC

18 Toilet 7-4

19 Washbasin

5-1 20 Shower

7-4

7-4

9 Combi-device Heating/Hot water 5-3

10 Truma valve, electrical 5-4

11 Water pump

12 Discharge tap, waste water

7-2

7-7

8

15

14

11

6

13

1a

4

3

13

20

12

22

1

2

17

5

10

9

18

19

7 16

This list gives you an initial overview of the important components in your mobile home.

More detailed information can be found in the relevant chapters.

1-3

EQUIPMENT OVERVIEW Colorado 600

Exterior

4

1 2 7 5 6 3

1

Fuel filler cap

2

Discharge flap for sewage tank

Page 7-6

3

Waste water discharge tap/

Discharge fitting

Page 7-7

4

Air outlet for heating system

5

Fresh water filler nozzle

Page 7-1

6

Outside flap for gas cylinder box

Page 5-1

7

230 V connector

Page 6-2

8

Refrigerator air vent

Page 5-8, 10-2

8

EQUIPMENT OVERVIEW Colorado 600

1-4

Interior

Electrical equipment

1 Automatic charger

1a Body battery

2 Bord-Control Panel

3 Netzmatik (automatic

Page

6-2

6-2

6-1 circuit breaker 230 V)

4 Fuses

Gas equipment

6-2

6-1, 6-2

5-1

Supply and disposal

6 Truma valve, electrical

7 Fresh water tank

8 Waste water tank

9 Discharge tap, waste water

10 Gas cylinders

5-4

7-1

7-7

7-7

5-1

11 Combi-device Heating/Hot water 5-3

12 Water pump 7-2

Living area

13 Seating group

14 Table

15 Sleeping quarters

16 Wardrobe

Page

4-2

4-3

17 Kitchen with

- Gas cooker

- Sink

- Refrigerator

5-6

7-3

5-8

Bathroom and WC

18 Toilet 7-4

19 Washbasin

20 Shower

7-4

7-4

1a

4

3

20

19

18

6

11

14

7

16

1

15

2

17

8

5

12

10

This list gives you an initial overview of the important components in your mobile home.

More detailed information can be found in the relevant chapters.

9 15 13

1-5

EQUIPMENT OVERVIEW Colorado 650

Exterior

1 6 7 5 9 3 2

1

Fuel filler cap

2

Discharge flap for sewage tank

Page 7-6

3

Waste water discharge tap/

Discharge fitting

Page 7-7

4

Air outlet for heating system

5

Fresh water filler nozzle

Page 7-1

6

Outside flap for gas cylinder box

Page 5-1

7

230 V connector

Page 6-2

8

Refrigerator air vent

Page 5-8, 10-2

9

Storage space flap

8

4

EQUIPMENT OVERVIEW Colorado 650

1-6

Interior

Electrical equipment

1 Automatic charger

1a Body battery

2 Bord-Control Panel

3 Netzmatik (automatic

Page

6-2

6-2

6-1 circuit breaker 230 V)

4 Fuses

Gas equipment

6-2

6-1, 6-2

5-1

Supply and disposal

6 Truma valve, electrical

7 Fresh water tank

8 Waste water tank

9 Discharge tap, waste water

10 Gas cylinders

5-4

7-1

7-7

7-7

5-1

11 Combi-device Heating/Hot water 5-3

12 Water pump 7-2

Living area

13 Seating group

14 Table

15 Sleeping quarters

16 Wardrobe

Page

4-1

4-3

17 Kitchen with

- Gas cooker

- Sink

- Refrigerator

5-6

7-3

5-8

Bathroom and WC

18 Toilet 7-4

19 Washbasin

20 Shower

7-4

7-4

1a

4

3

10

13

14

12

7

13

15

1

15

8

17

5

9

2

11

16

This list gives you an initial overview of the important components in your mobile home.

More detailed information can be found in the relevant chapters.

20 18 19 6

1-7

EQUIPMENT OVERVIEW Colorado 660

Exterior

1 7 5 2 6 3

1

Fuel filler cap

2

Discharge flap for sewage tank

Page 7-6

3

Waste water discharge tap/

Discharge fitting

Page 7-7

4

Air outlet for heating system

5

Fresh water filler nozzle

Page 7-1

6

Outside flap for gas cylinder box

Page 5-1

7

230 V connector

Page 6-2

8

Refrigerator air vent

Page 5-8, 10-2

8

4

EQUIPMENT OVERVIEW Colorado 660

1-8

Interior

Electrical equipment

1 Automatic charger

1a Body battery

2 Bord-Control Panel

3 Netzmatik (automatic

Page

6-2

6-2

6-1 circuit breaker 230 V)

4 Fuses

Gas equipment

6-2

6-1, 6-2

5-1

Supply and disposal

6 Truma valve, electrical

7 Fresh water tank

8 Waste water tank

9 Discharge tap, waste water

10 Gas cylinders

5-4

7-1

7-7

7-7

5-1

11 Combi-device Heating/Hot water 5-3

12 Water pump 7-2

Living area

13 Seating group

14 Table

15 Sleeping quarters

16 Wardrobe

Page

4-1

4-3

17 Kitchen with

- Gas cooker

- Sink

- Refrigerator

Bathroom and WC

18 Toilet 7-4

19 Washbasin

20 Shower

7-4

7-4

21 Storage space flap, underfloor technical equipment area

5-6

7-3

5-8

13

7

18

8

19

21

20

1a

4

3

14

15

1

17

5

2

6

16

11

12

15

10

This list gives you an initial overview of the important components in your mobile home.

More detailed information can be found in the relevant chapters.

13 9 14 13

1-9

EQUIPMENT OVERVIEW Colorado 625 TI

Exterior

1 6 4 5 8 2

1

Fuel filler cap

2

Discharge flap for sewage tank

Page 7-6

3

Air outlet for heating system

4

Fresh water filler nozzle

Page 7-1

7

5

Outside flap for gas cylinder box

Page 5-1

6

230 V connector

Page 6-2

7

Refrigerator air vent

Page 5-8, 10-2

8

Waste water discharge fitting

Page 7-7

3

EQUIPMENT OVERVIEW Colorado 625 TI

1-10

Interior

Electrical equipment

1 Automatic charger

1a Body battery

2 Bord-Control Panel

3 Netzmatik (automatic

Page

6-2

6-2

6-1 circuit breaker 230 V)

4 Fuses

Gas equipment

6-2

6-1, 6-2

5-1

Supply and disposal

6 Truma valve, electrical

7 Fresh water tank

8 Waste water tank

9 Discharge tap, waste water

10 Gas cylinders

5-4

7-1

7-7

7-7

5-1

11 Combi-device Heating/Hot water 5-3

12 Water pump 7-2

Living area

13 Seating group

14 Table

15 Sleeping quarters

16 Wardrobe

Page

4-1

4-3

17 Kitchen with

- Gas cooker

- Sink

- Refrigerator

5-6

7-3

5-8

Bathroom and WC

18 Toilet 7-4

19 Washbasin

20 Shower

7-4

7-4

10

16

8

19

1a

4

3

14

12

13

7

1

5

17

2

6

11

9

18

15

20

This list gives you an initial overview of the important components in your mobile home.

More detailed information can be found in the relevant chapters.

1-11

EQUIPMENT OVERVIEW Colorado 655 TI

Exterior

7

1 6 4 8 2

1

Fuel filler cap

2

Discharge flap for sewage tank

Page 7-6

3

Air outlet for heating system

4

Fresh water filler nozzle

Page 7-1

5

Outside flap for gas cylinder box

Page 5-1

6

230 V connector

Page 6-2

7

Refrigerator air vent

Page 5-8, 10-2

8

Waste water discharge fitting

Page 7-7

3 5

EQUIPMENT OVERVIEW Colorado 655 TI

1-12

Interior

Electrical equipment

1 Automatic charger

1a Body battery

2 Bord-Control Panel

3 Netzmatik (automatic

Page

6-2

6-2

6-1 circuit breaker 230 V)

4 Fuses

Gas equipment

6-2

6-1, 6-2

5-1

Supply and disposal

6 Truma valve, electrical

7 Fresh water tank

8 Waste water tank

9 Discharge tap, waste water

10 Gas cylinders

5-4

7-1

7-7

7-7

5-1

11 Combi-device Heating/Hot water 5-3

12 Water pump 7-2

Living area

13 Seating group

14 Table

15 Sleeping quarters

16 Wardrobe

Page

4-1

4-3

17 Kitchen with

- Gas cooker

- Sink

- Refrigerator

5-5

7-3

5-8

Bathroom and WC

18 Toilet 7-4

19 Washbasin

20 Shower

7-4

7-4

13

14

7

1a

4

3

17

5

8

19

1

10

2

6

11

16

12

9

18 15

20

This list gives you an initial overview of the important components in your mobile home.

More detailed information can be found in the relevant chapters.

1-13

EQUIPMENT OVERVIEW Colorado 665 TI

Exterior

1 6 4 2 8 5

1

Fuel filler cap

2

Discharge flap for sewage tank

Page 7-6

3

Air outlet for heating system

4

Fresh water filler nozzle

Page 7-1

5

Outside flap for gas cylinder box

Page 5-1

6

230 V connector

Page 6-2

7

Refrigerator air vent

Page 5-8, 10-2

8

Waste water discharge fitting

Page 7-7

7

3

EQUIPMENT OVERVIEW Colorado 665 TI

1-14

Interior

Electrical equipment

1 Automatic charger

1a Body battery

2 Bord-Control Panel

3 Netzmatik (automatic

Page

6-2

6-2

6-1 circuit breaker 230 V)

4 Fuses

Gas equipment

6-2

6-1, 6-2

5-1

Supply and disposal

6 Truma valve, electrical

7 Fresh water tank

8 Waste water tank

9 Discharge tap, waste water

10 Gas cylinders

5-4

7-1

7-7

7-7

5-1

11 Combi-device Heating/Hot water 5-3

12 Water pump 7-2

Living area

13 Seating group

14 Table

15 Sleeping quarters

16 Wardrobe

Page

4-1

4-3

17 Kitchen with

- Gas cooker

- Sink

- Refrigerator

5-6

7-3

5-8

Bathroom and WC

18 Toilet 7-4

19 Washbasin

20 Shower

7-4

7-4

18

19

8/9

20

1a

4

3

14

13

7

1

5

17

2

6

11

16

12

10

15

This list gives you an initial overview of the important components in your mobile home.

More detailed information can be found in the relevant chapters.

1-15

EQUIPMENT OVERVIEW Colorado 675 TI

Exterior

1 5 6 4 8

1

Fuel filler cap

2

Discharge flap for sewage tank

Page 7-6

3

Air outlet for heating system

4

Fresh water filler nozzle

Page 7-1

5

Outside flap for gas cylinder box

Page 5-1

6

230 V connector

Page 6-2

7

Refrigerator air vent

Page 5-8, 10-2

8

Waste water discharge fitting

Page 7-7

7

2 3

EQUIPMENT OVERVIEW Colorado 675 TI

1-16

Interior

Electrical equipment

Automatic charger

1a Body battery

2 Bord-Control Panel

3 Netzmatik (automatic

Page

6-2

6-2

6-1 circuit breaker 230 V)

4 Fuses

Gas equipment

6-2

6-1, 6-2

5-1

Supply and disposal

6 Truma valve, electrical

7 Fresh water tank

8 Waste water tank

9 Discharge tap, waste water

10 Gas cylinders

5-4

7-1

7-7

7-7

5-1

11 Combi-device Heating/Hot water 5-3

12 Water pump 7-2

Living area

13 Seating group

14 Table

15 Sleeping quarters

16 Wardrobe

Page

4-1

4-3

17 Kitchen with

- Gas cooker

- Sink

- Refrigerator

5-6

7-3

5-8

Bathroom and WC

18 Toilet 7-4

19 Washbasin

20 Shower

7-4

7-4

1a

4

3

13

10

14

12

13

7

8/9

1

5

17

2

6

11

16

19

15

18

This list gives you an initial overview of the important components in your mobile home.

More detailed information can be found in the relevant chapters.

20

2-1

BEFORE STARTING OFF

Tips on commissioning

Do not use your new mobile home immediately for a long holiday trip. A weekend trip of maximum 100 kilometres is enough for the first time.

Drive slowly and carefully. Observe the rules for running in the basic vehicle.

Dimensions

Your mobile home may be a larger vehicle than you are used to driving. Get used to the special dimensions of the vehicle slowly

(listed in the technical data in the annex to these operating instructions).

Take particular care when: driving through gates, over bridges, under arched tunnels or archways, into car parks.

Also watch out for overhanging branches, petrol station roofs etc.

Instruments

Get to know the different instruments. Apart from the attached operating instructions for the chassis and driver's cab you will find detailed descriptions of:

Refrigerator 230 V/12V/Gas

Heating/Water boiler

Gas cooker

Toilet

Automatic charger

Water pump

Although the function of all the equipment in your mobile home were certainly demonstrated to you when you bought it, you should read through the operating instructions again in detail. They contain useful advice on what to do when faults occur, care of the vehicle etc.

Tow bar

If you use a tow bar you should ensure without fail that you do not exceed the permitted load. If you wish to tow a trailer no matter of what size - please note the relevant legal regulations.

Loading

The maximum technically permissible overall weight stated in the vehicle documents may not be exceeded by excessive loading under any circumstances.

Please consider that any built-in accessories may reduce the possible loading. When loading the vehicle, please also consider the weight of any passengers.

Incorrect tyre pressures and overloading can lead to burst tyres.

Make sure that the permissible axle loads stated in the vehicle documents are not exceeded.

BEFORE STARTING OFF

2-2

Tips on commissioning

Correct loading of your mobile home

As a basic principle, the heaviest items should be as near the floor as possible.

Therefore store heavy objects in this area.

Make sure the load is balanced between the left and right sides.

Objects in the top cupboards should also be protected against slipping.

Do not exceed the maximum load for the cycle rack (special accessory) and the permissible roof load of 150 kg.

Please make sure that cycles are well secured and tied. After driving for a short distance, stop and check that nothing has moved.

In the interests of safety you should have the vehicle and passengers weighed before the start of the journey.

Wing mirrors

You will find large wing mirrors on both sides of your vehicle. Before starting out on your first journey you should adjust these and if necessary correct them after a short distance.

Travelling and overnight stops

In general it is allowed to make overnight stops in car parks in Germany - at least for one night. However, camping tables, chairs etc. or other items should not be placed outside to give the impression of "camping out". Specialist magazines and camping guides contain useful information, or you can contact the CIVD club to find out about districts which welcome caravans and mobile homes, rules for waste water disposal etc. Different rules apply abroad with regard to mobile homes and overnight stops.

Find out about the following before starting your journey: necessary documents legal regulations concerning maximum speeds and prohibitions on overtaking electrical supply standard where to make overnight stops

The ADAC can also supply information with regard to the relevant regulations concerning overnight stops outside camping sites, speed limits etc. in the country you plan to visit.

2-3

BEFORE STARTING YOUR JOURNEY

Safety checklist

To make sure that your Karmann mobile home is always safe, you should check certain points before the start of every journey. You can find more detailed information about this in these operating instructions:

Retract entry step (illuminated display)

Close and lock all exterior flaps

Close the body door

Close and lock the opening window

Close the roof hatch

Close drawers and cupboards

Close door to bathroom and WC

Close refrigerator door

Secure TV aerial, if installed

Check luggage for secure fixing

Store away objects lying around on shelves, tables etc.

Close shutoff valves for gas equipment, if it is not being used

Free the roof of ice and snow in the winter

Check the battery voltage of the vehicle and auxiliary battery at the control panel, particularly in winter (see Page 6-1).

Open all blinds before starting the journey.

Check the following on the basis vehicle according to the T 5 operating instructions:

Tire pressure

Vehicle lights

Oil level

Coolant level

Travelling in the Karmann mobile home

Even if you are used to driving mobile homes, you must remember when travelling that, because of the chassis, a mobile home is virtually a small truck which requires particular care as regards driving and handling characteristics

Because of its relatively long projection behind the rear axle, the back end of the vehicle can break away.

When driving up steep slopes or ramps make sure that the back end does not hit the ground.

Avoid sudden braking if possible.

Make sure that any passengers sitting in the rear of the vehicle are wearing their seatbelts and that they do not leave their seats.

Only allow people to travel in the vehicle in the seat provided with seatbelts.

Even after short interruptions to the journey, always make sure that the entry step is retracted.

Keys

A

DOORS, WINDOWS, STORAGE SPACE

3-1

Body door lock

A

C

A

B

Key A Ignition, driver and passenger door, fuel flap

Key B body door, external storage box, sewage tank

Note

Depending on equipment, your Karmann mobile home may also be supplied with other keys, e.g. for top box.

Caution

B

Before starting your journey, ensure that the body door is locked.

B

Unlocking the body door

Place the key in the lock and turn to the right until the lock opens, return key to original position and remove. Unlatch the door by pulling back the handle and pressing against the door at the same time. Then open the door. Do not try to open the door from the inside and the outside at the same time .

Opening and closing the body door from the inside

To open the door, pull handle A. To lock the door, press knob B. To close the door, pull on handle C, until it latches in the second position.

The insect curtain door is secured by toggle

D on the body door. If you want to use the insect curtain separately, turn toggle D until it is in the vertical position. In order to ensure effective protection against insects you should keep the curtain closed when the body door is open.

Doorstop mechanisms for living and storage space doors

In order to hold the body and storage space doors open, hook loop A into clamp B.

3-2

DOORS, WINDOWS, STORAGE SPACE

Locks for outside storage boxes Entry

The outside storage boxes are all supplied with identical locks.

Unlocking the flap

Insert the key in the lock and turn to the right until the lock opens. Return the key to the original position and retract. Open the flap by pulling the handle.

Locking the flap

Insert the key in the lock and turn to the left until it locks. Return the key to the original position and retract.

Caution

Before starting your journey check that all outside flaps are closed and locked.

Electrically-operated entry step

The step can be extended or retracted by means of the switch in the entrance area.

Caution

Make sure that the step is always retracted during travel.

When the ignition is switched on a warning lamp lights up in the instrument panel if the step is not retracted.

Opening windows

DOORS, WINDOWS, STORAGE SPACE

3-3

Sliding window

A

A

B

B

Open and close windows

In order to open the window, unlock the hook by pushing the locking button. The hooks at the side have to be horizontal, the hook on the lower side of the window must be vertical.

The window is now open and can be latched into a variety of positions. In order to release the catch, lift the window slightly.

Note

In order to avoid damage, windows must not be open during travel. Please note the instructions regarding vehicle care (10-1).

In extremely humid conditions, the space between the panes may mist up. This disappears again in dry weather.

A

To open the sliding window, first push locking rod A upwards. Push the two halves of handle B together in order to slide the window open.

3-4

DOORS, WINDOWS, STORAGE SPACE

Shade and insect blinds

All windows are provided with a shade and insect blind. The illustration shows both blinds in half-open position. Both blinds can be pushed up and down together or separately.

Shade blind

The shade blind is pulled from the bottom to the top.

The blind is adjustable and can be fixed in various positions.

Insect blind

Pull the insect blind from the top to the bottom.

The handle is hooked into the handle of the shade blind and can be fixed in any position together with the shade blind.

Caution

Always pull up the shade blind completely before loosening the connection between insect and shade blind. This prevents the insect blind from shooting up in an uncontrolled way, which could cause injury.

No blinds may be closed during travel!

Roof hatch (not in all models)

DOORS, WINDOWS, STORAGE SPACE

3-5

Before opening the roof hatch, first open the insect grille. In order to push up (and close) the hatch, handle lock A must be pressed in.

The roof hatch can be closed at each side.

The insect grille can be removed for cleaning. Pull down grille and pull off.

Shade blind

To darken the room, hook blind B into the holder on the handle of frame C.

Notes

In order to ensure a sufficient supply of oxygen at all times, your mobile home is supplied with automatic ventilation.

However, in order to avoid condensation, it is important to air the inside of the vehicle and living space at regular intervals.

Air your mobile home in the summer in order to avoid build-up of heat.

Free the roof hatch of snow in winter in order to prevent water entering though the ventilation grille.

Roof hatches must be closed during travel in order to prevent damage.

3-6

DOORS, WINDOWS, STORAGE SPACE

Heki 3 lift and tilt hatch

Opening and closing pane

When winding the handle to open, only wind until resistance can be felt. The angle of opening is max. 70°.

When winding the handle to close, turn a further 2-3 times through a complete rotation

(when the glass roof is already closed) in order to lock completely. Check lock by attempting to raise by hand.

Operation of blind

Closing: Take recess of finishing bar (without rocker/shade) and latch into opposite finishing bar with rocker.

Opening: Push joined finishing bars into the shade position. Press the rocker and push back the blind with the other hand (do not leave go of shade).

Adjustment: Push joined finishing bars into the desired position.

Safety instructions

Do not step on the acrylic glass

Close the hatch completely before starting you journey

Close the hatch before leaving the vehicle

(risk of burglary or rain)

Do not open in strong winds or rain

Before opening, remove ice, snow leaves or any other similar items

Do not use pressure washers, solvents or cleaning materials containing alcohol.

Caution

In strong sunlight the shade blind may only be closed 2/3 (plastic parts may be damaged if heat builds up between the blind and the glass).

Blinds may not be closed during travel!

DOORS, WINDOWS, STORAGE SPACE

3-7

Mini lift and tilt roof hatch

D

A

B

Opening and closing

To open the mini hatch, first press button A, in order to free the bar. Pushing bar B allows the hatch to be opened in three positions. In the central position the bar can be fixed with slider C.

To lock the hatch securely in the driving or rest position, the bar must latch in behind button A.

Operation of blind / insect grille

The mini hatch has a shade blind and an insect grille. In order to darken, take the closing bar of the blind and allow it to latch in the opposite bar of the insect grille. Now blind and insect grille can be brought into any desired intermediate position.

To open, push the joined bars in the shade direction. Separate the bars by pushing rocker

D with one hand and pushing the blind back with the other hand. Do not allow the blind to shoot back uncontrolled.

Safety instructions

Do not step on the acrylic glass

Close the hatch completely before starting you journey

Close the hatch before leaving the vehicle

(risk of burglary or rain)

Do not open in strong winds or rain

Before opening, remove ice, snow leaves or any other similar items

Do not use pressure washers, solvents or cleaning materials containing alcohol.

Caution

In strong sunlight the shade blind may only be closed 2/3 (plastic parts may be damaged if heat builds up between the blind and the glass).

Blinds may not be closed during travel!

LIVING ACCOMMODATION

4-1

Table in seating group (Colorado 550, 650, 660, 625 TI, 655 TI, 675 TI)

A

Lower tabletop

Lift the table slightly at the front edge. Pull the table leg downwards and hinge it backwards. then lift the tabletop out of the guide rail and lay it on the bench rails.

In order to return the table to its original position, click it into the guide rail and hinge the table leg down.

Caution

Make sure that the table is correctly clicked in. If so, red knob A projects.

Extending tabletop

The Colorado 650 and the 655TI has an extending tabletop in the found seating group. In order to pull out the table, lift the tabletop slightly and pull it back to the stop.

The extra leaf for the table is on the floor of the wardrobe.

Caution

Push in the table during travel and secure the extra leaf in the holder in the wardrobe.

4-2

LIVING ACCOMMODATION

Table in the rear seating group Seat belts in the body seating group

Safety belts in the rear

A

Adjusting the table height

To adjust the height, push the lever under the table surface to the left.

Push strongly against the tabletop at the column location in order to lower the table.

Lock at the desired height by pressing the lever to the right.

If the lever is again pressed to the left, the tabletop will automatically return to its original position by means of a gas pressure spring. Support the tabletop with one hand in order to prevent it from coming up suddenly.

Use knurled screw A in order to free the tabletop for rotation and to lock it again.

Body seating group

The seating group is equipped with two three-point automatic seat belts in the direction of travel as standard. Lap belts against the direction of travel are available as standard.

Note

Seat belts may only be installed by a specialist dealer.

The safety belts in the rear seating group are fixed to a rail on the side walls under the upholstery.

Note

A maximum of two pairs of belts can be installed on each bench. Use an authorised installer.

LIVING ACCOMMODATION

4-3

Sleeping arrangements in the Karmann mobile home

additional cushions b a c k r e s t s additional cushions b a c k r e s t s s e a t c u s h i o n s s e a t c u s h i o n s s e a t c u s h i o n s s e a t c u s h i o n s s e a t c u s h i o n s b a c k r e s t s a d d i t i o n a l c u s h i o n s s e a t c u s h i o n s b a c k r e s t s s e a t c u s h i o n s b a c k r e s t s

In order to make a bed from the seating groups in the Colorado models, first lower the tabletop as described on pages 4-1 and 4-2. The bed surface is formed of the backrests and seat cushions.

Additional cushions can be taken from the alcove or the wardrobe.

additional cushions s e a t c u s h i o n s b a c k - r e s t s s e a t c u s h i o n s s e a t c u s h i o n s

4-4

FURNITURE

Alcove Child safety in the alcove

A A

In order to make access to the driver's cab easier, the bed in the alcove can be hinged up. The bed can remain in this position during travel.

Alcove ladder

The bed in the alcove is reached via the ladder.

The child safety anti-fall barriers, to be used for example while children are asleep, is under the mattress in the alcove. They are simple inserted into holder B on both sides.

Note

Lock the child safety device during travel in order to ensure that the ladder does not fall down.

Round seating group Colorado 650

FURNITURE

4-5

Rearrangement of the seating group

Side seating group and lenghtways bench of the Colorado 650 can be extended to form a round seating unit. Remove the seat cushion of the lenghtways bench. Take the seat plank out of wardrobe and put it between side seating group and lenghtways bench.The

reinforced side of the seat plank is located at the lenghtways bench.Pull the cushion of the side seating bench about 5 cm onto seat plank.

The backrest net for the back cushion is located under the matress in the alcove or in the wardrobe. Click the lower rod into the provided clips. Hang the other rod into the upper holders. Complete the round seating unit with the additional cushions.

4-6

FURNITURE

Rotating driver's cab seats Cupboards

A

C

B

Models Colorado 660, 625 TI, 655 TI and 665 TI are provided with a seating group which is completed by the seats in the driver's cab. In order to rotate the seats, first push Lever A into its highest position. Slide them as far forward as possible using stirrup B. Pull lever

C upwards and rotate the seat.

Caution

The handbrake must not be on while the seat is being rotated, as this can lead to damage of the handbrake lever.

Pushlock

All top and bottom cupboards are provided with pushlocks which prevent the cupboards from opening of their own accord during the journey.

Locking

Close the cupboard flaps and drawers and press the locking knob inwards. Make sure that the knob remains in the pushed-in position: the pushlock is then locked.

Opening

Press the locking knob in order to open the cupboard flaps and drawers. The knob springs outwards and the flaps and drawers can be opened.

Caution

Before starting each journey made sure that all flaps and drawers are closed and locked. Secure the items stored in cupboards and drawers against slipping in order to avoid damage.

GAS INSTALLATION

5-1

Gas Supply

Gas cylinder box

You will find the position of the relevant gas cylinder box on the equipment pages from

1-1. The gas cylinder box accommodates two

11 kg gas cylinders. Both gas cylinders must always be secured by a fastening strap to prevent twisting. The pressure controller must be connected to the cylinder (left-hand thread) in such a way that there is no tension or buckling in the connection hose. Where energy is to be supplied in the form of gas, open the cylinder. If the gas in one cylinder has been used up, connect the other cylinder manually.

Duomatic L Plus (optional)

The Duomatic L Plus automatically switches to a reserve cylinder as soon as the operating cylinder is empty. The Duomatic consists of a central controller and a switchover controller on the gas cylinders and a control element in the body. This is located next to the monitoring panel. The knob on the switch-over controller determines which cylinder is operative and which is in reserve.

The installation is started up by means of the rocker switch on the control element. The installation is ready for operation when the switch is in the "down" position. On the control element two lamps indicate whether the corresponding gas cylinders contain any gas. The lamp goes out when the gas cylinder is empty. When the switch is in the

"up" position, the installation goes into winter mode: the gas pressure controllers are heated in addition. When the switch is in the central position the installation is switched off, but it is still under pressure. The gas supply is isolated mechanically only by means of the shut-off valves of the cylinders.

Caution

In the case of accidents or malfunctions you must also consult the operating instructions from the various equipment manufacturers.

You will find further safety instructions on the following page.

Note

The gas cylinders are not supplied with the vehicle!

The commercially available red gas cylinders can only be filled by your local gas dealer.

The commercially available grey gas cylinders can be filled or exchanged throughout Europe. Sometimes a gas test certificate, attached to the vehicle, is demanded. You can present this to your gas supplier.

5-2

GAS INSTALLATION

Gas Supply

Gas distributor block

The gas distributor block is located in the kitchen block. Each consumer has its own fast-acting closure valve there which opens or closes the gas supply. The valves are marked with pictograms on the knob.

A = Heating

B = Refrigerator

C = Gas cooker

Where the gas distributor is installed in vertical position (for example see picture), the knobs are open when they are in the horizontal position; where the distributor is installed horizontally, they are open in vertical position. All gas devices are doubly secured. Please also note the attached operating instructions.

If you do not use your mobile home for several days, you should always close your gas cylinders.

The following safety instructions must be followed:

No modifications may be made to the gas installation.

The system may under no circumstances be connected to the municipal or longdistance gas mains.

Every time the gas installation screw connections have been opened and every two years, a sealing and performance test must be conducted on the installation by authorised, skilled personnel.

The gas devices may be operated with propane gas throughout the year, but butane does not become gaseous below

0° C!

The gas hose between the pressure controller and the gas installation must be checked regularly. If there is any porosity or an actual leak, it must be replaced immediately.

The new hose must be in accordance with the standard printed on the old hose.

The forced ventilation of the gas cylinder box may not be blocked (e.g. by slush, cleaning rags etc.) to ensure that the gas can escape if there is a leak.

The forced ventilation must be inspected at regular intervals!

GAS INSTALLATION

5-3

A

E

D

B

Heating and Hot Water Supply

C

Up

Middle

Down 1

Down 2

The Trumatic heating system in your

Karmann Mobile Home is equipped in addition with an integrated 12 ltr. Boiler to supply the bathroom and the kitchen with hot water. The combination unit is located under the wardrobe (550, 600, 650, 660, 655TI, 665TI,

675TI) and under the bed (625TI). The control element is mounted above the body door. The warmed heating air is distributed throughout the living room by means of a circulation fan.

In summer mode (water heating without room heating) the service water is heated up on the lowest burner stage. Once the water temperature set has been reached, the burner switches off. The yellow lamp (E) goes out.

In winter mode the unit determines automatically through the thermostat which burner stage is needed.

Once the desired temperature has been reached:

- with the switch at Down 1 , the heating switches off regardless of the water temperature, and with the boiler full the water is automatically also heated, or

- with the switch at Down 2 , the hot air fan of the heating switches off and the content of the boiler is heated up to 60°C at the lowest burner stage.

Control element and modes of operation

A = Knob for room temperature

When the unit is switched on the green pilot light (B) of the knob must light up. If the light does not light up, check the fuse

III on the control panel (p. 6-2).

C = Knob with five positions

- Up = Boiler (summer mode, temperature 60°C or 40°C)

- Middle = Off

- Down 1 = Heating + Boiler (winter mode, without hot water requirement)

- Down 2 = Heating + Boiler (winter mode, with hot water requirements, 60°C)

D = Red pilot light "Fault"

Indicates a fault in the gas or power sup ply. In such a case consult the fault table

(see p. 12-2) or the attached operating in structions of the combination unit.

5-4

GAS INSTALLATION

Heating and Hot Water Supply

E = Yellow pilot light "Boiler heat-up phase"

Lights up during the heating-up phase of the boiler. When the water or air tempera ture set has been reached the light goes off.

Start-up of the heating and boiler:

1. Switch on power supply at control panel (p. 6-1).

2. Open main valve on gas cylinder and shut-off valve (p. 5-2).

3. Set desired temperature stage at knob A.

4. Set knob C to desired mode of operation.

Switching off after extended shut-down:

1. Bring knob C to the middle position.

2. Drain boiler.

3. Close gas valves.

Note

Note also the attached original operating instructions.

Safety/drain valve with antifreeze

The safety/drain valve is mounted on the floor in front of the boiler.

When the button is out the valve is closed. To drain the boiler, press the button in.

Note

The valve only works when the power supply is guaranteed. If the body battery is disconnected or discharged, the valve will open and the boiler will drain.

At temperatures below 3°C the antifreeze safeguard will drain the boiler automatically at the drain valve to prevent any frost damage to the unit.

If the temperature drops below the response value during operation, turn the knob C to on the control element to winter mode (down) and close the valve by pulling the button out.

The valve will only close from an ambient temperature of 8°C.

Filling the boiler

1. Pull the button on the safety valve out. At temperatures below 8°C, switch on the heating first so that the valve will not open.

2. Switch on water pump at control panel

(p. 6-1).

3. Set single-lever mixer tap in the bathroom or kitchen to "Hot" and leave open until the water flows in a powerful stream.

Note

When filling the boiler, take care to ensure that the drain valve for fresh water pipes is closed (p. 7-2).

GAS INSTALLATION

5-5

Heating and Hot Water Supply

Draining the boiler

1. Switch off the water pump (p. 6-1).

2. Open the hot water taps in the kitchen and bathroom.

3. Push button on safety valve in

(p. 5-4).

General instructions

Check that the water discharge of the boiler is not obstructed by slush or similar, thus ensuring complete drainage.

Hot water should not be used as drinking water.

The boiler can be descaled using vinegar.

When you have given the vinegar a cer tain time to act, rinse the boiler through with fresh water.

The manufacturer recommends "Certisil-

Argento" for disinfection purposes.

Safety instructions

Do not modify the heating system in any way. Repairs and maintenance must be carried out by a specialist.

Every two years the installation is subject to a mandatory inspection by an authorised inspector (TÜV, DEKRA, DVFG).

You as the owner are responsible for ensuring that the inspection is performed within the mandatory period.

The heating may not be started up when the mobile home is being fuelled or is standing in an enclosed space.

The hot air outlets of the heating system may not be blocked by items of luggage.

The mobile home's forced ventilation may not be closed off.

You will find further instructions in the attached operating instructions from the manufacturer.

Caution

The waste gas flue may not be sealed off by doors or flaps and must kept be free of snow and dirt.

5-6

GAS INSTALLATION

Gas cooker

A

The gas cooker is equipped with a cover plate of safety glass. To prevent any damage to the glass plate never operate the gas cooker with the plate down and close the glass plate before every trip.

Starting up the gas cooker

Before cooking you must first open the main shut-off valve on the gas cylinder (p. 5-1) and the shut-off valve (p. 5-2). Open the glass plate in order to cook.

Igniting the cooking rings

Press ignition button A and keep it pressed while turning the knob for the desired ring to the left (to maximum flame position).

Keep the knob pressed for about 10 seconds when the flame at the cooking ring is burning in order to override the ignition safeguard temporarily. If the knob is released too early, the flame will go out. It can then be re-ignited immediately.

If the flame at the cooking ring is still burning when your release the knob, you can regulate it with the knob:

- "big flame" symbol: high position

- "small flame" symbol: low position.

End of cooking

Turn the knob in clockwise direction

(0 position).

Close shut-off valve (p. 5-1).

General instructions

Place saucepans in the middle of the cooking ring.

Only use saucepans with a maximum diameter of 16-20 cm without a curved base.

Only use saucepans suitable for a gas cooker.

Make sure that flames do not come out beyond the edge of the saucepan.

Where saucepans are hot, make sure there is a minimum distance of 2 cm to the glass cover.

Gas cooker

Caution

Do not keep any inflammable objects near the cooker when it is in use.

While the cooker is in use, open the roof flap to prevent oxygen deficiency.

Do not overheat oil or fat – fire hazard!

Do not allow the handles of sauce pans and frying pans beyond the edge of the work-plate to ensure that no one can knock anything off the cooker by mistake.

Never leave the cooker unsupervised, particularly if children are on board!

Cooker flames may not be used for heating purposes.

All gas shut-off valves must be closed if the cooker is not used for an exten ded period, and invariably before set ting out on a trip.

GAS INSTALLATION

5-7

5-8

GAS INSTALLATION

Refrigerator

A

C

B

The refrigerator is designed for operation with 230 V, 12 V or gas.

Selection of the mode of operation and cooling capacity takes place on the control panel.

A – Energy selector switch

B – Gas/electro thermostat

C – Door lock

Gas mode

Open main shut-off valve (p. 5-1) and the shut-off valve in the body (page 5-2).

Set the energy selector switch A to gas mode.

Turn the knob B in clockwise direction as far as it will go.

Ignition is automatic. When the "Gas" indicator lights up and there is a ticking noise, this shows that ignition sparks are being generated. After successful ignition the noise will stop.

To switch off gas mode (complete shutdown) set the energy selector switch A to the vertical position 0.

230 V mode

Set the energy selector switch to mains operation (230V).

Make sure you only select this operating mode when the power supply matches that given for the refrigerator; otherwise the unit may be damaged.

12 V mode

Set the energy selector switch A to 12 V mode.

12 V mode is only possible when the mobile home is travelling; this prevents excessively fast discharge of the battery.

Automatic mode – AES (optional)

In the AES version the refrigerator has an automatic selection facility. The unit is equipped in addition with an automatic function which chooses autonomously between different kinds of energy. To achieve this set the switch A to "Auto". The electronically selected type of energy is indicated. You can switch to manual mode at any time.

GAS INSTALLATION

5-9

Refrigerator

Temperature control

The refrigerator needs a few hours to achieve its normal operating temperature.

When the refrigerator is full the cooling time is longer.

In 230 V mode knob B is used for control purposes.

Once operating temperature has been reached, the controller can be turned back to a middle position.

In gas mode knob B is also turned back to a middle position after operating temperature has been reached.

Door lock

To prevent the refrigerator door from being opened during travel, it is fitted with an interlock (C). The picture shows the door when locked. To open, slide the lock to the left.

If the refrigerator is taken out of service for an extended period, open the door a little way and place the interlock switch in the middle position. This will keep the door ajar to prevent the formation of mould.

General instructions

Where possible, use precooled foods.

Start the refrigerator up a few hours before you start your journey to get it down to operating temperature.

Food and drinks should only be kept in tightly sealed containers in the cooling compartment. Evaporating liquid will help cause the cooling ribs to ice up.

You can prevent any knocking noises during travel by stuffing screwed-up paper between the containers.

You will find instructions for cleaning the refrigerator in our "care tips" on p. 10-2.

Further details can be found in the operating instructions accompanying the refrigerator.

Bord-Control Panel

1 11

ELECTRICAL INSTALLATION

6-1

7 9 8

10 2 3 4 5 6

The monitoring panel is located in the interior above the body door. It controls all control and monitoring elements of the 12 V power supply and gives information at all times on the condition of the batters, fresh water, waste water tank, charging activity etc.

1 - Combined display for fresh and waste water and battery charge status

The display for the fresh and waste water levels can be switched between the two with rocker switch 2. Fresh water is to the left, and waste water is to the right.

Rocker switch 3 shows the battery charge: to the left is the vehicle battery while the body battery is to the right.

4 - Standby operation switch with indicator lamp

In standby mode, all consumers are switched off except for the entry light, the heating and the refrigerator. For safety's sake, always set the standby switch to "Off" when leaving the vehicle.

5 - Main water pump switch with indicator lamp

The fresh water pump is put into operation with the 12 Volt operating switch (9) followed by the main water pump switch. The indicator lamp shows readiness for operation.

6 - Duomatic (optional) see Page 5-1

7 - Trumatic C operating element see Page 5-3

8 - Indicator lamp for low battery

The low battery indicator lamp comes on if the body battery charge sinks below 10.8

Volt. Low battery charge can lead to damage to the body battery.

9 - Mains switch

For switching off the entire 12 Volt living section of the on-board power supply.

10 - Heating temperature sensor

11 - Charging indicator lamp

When 230 V is connected, the indicator lamp lights up during charging until the battery is full.

6-2

ELECTRICAL INSTALLATION

Fuses in body Automatic fuse 230 V Automatic charger & battery

The fuses are in the technical space behind the driver's seat

1 = Entry step

2 = Consumer circuit 1

3 = Consumer circuit 2

4 = Consumer circuit 3

5 = refrigator

6 = heating

7 = Duomatic control fuse

8 = Pump

9 = Permanent consumers with BW function

Safeguards the supply of 230 V (see equipment overview).

It is located under the seat bench.

Switch up: Power circuit closed

Switch down: Fault. If repair is necessary, see annex to operating instructions.

Caution

Always make sure that the external connection is 220-230 V and is fitted externally with an earth leakage circuit breaker.

The Automatic charger (suitable for gel-type battery) is located under or behind the passenger seat, according to the layout.

When the engine is running, the starter and body battery are charged in parallel by the charger. When the engine has been switched off, the battery isolating relay isolates the starter battery from the body battery.

With a connection to the 230 V external supply the body battery is always charged first.

The refrigerator relay isolates the refrigerator from the body battery once the engine has been switched off.

ELECTRICAL INSTALLATION

6-3

A 12 V supply to the refrigerator is therefore only possible when the vehicle is travelling.

This prevents the body battery from being discharged by the refrigerator during standstills.

Battery

The body battery is charged by the Automatic charger. The best charging capacity is obtained when the body battery is charged for at least 24 hours. If 230V is not connected, care must be taken to ensure that the body battery is not exhausted. This may cause permanent damage; the battery will then not have its full capacity. You should therefore check the optical battery warning indicator on the control panel (p. 6-1). The voltage may not fall into the red zone (10 volt). When the vehicle is temporarily laid up for the winter, pay attention to silent consumers, such as the stand-by functions of the radio. Note the instructions for winter operation on pages 11-1/11-2.

Caution

A single exhaustion of the body battery may damage it.

6-4

ELECTRICAL INSTALLATION

Halogen lamps

A

Built-in halogen spots

The halogen spots are fitted with halogen bulbs of different power ratings.

To change the bulb, first switch the power supply off.

The lamp glass is held by a clamping ring.

With a small screwdriver, press this ring together unit it can be levered over the retaining lug.

Pull the halogen bulb out of its holder.

When installing, proceed in reverse order.

Note

Do not touch the glass body of the new bulb with unprotected fingers because any fingerprints left on it can considerably shorten its service life.

Alcove light

To change the bulb, switch off the power supply.

Pull the head off the swan-neck and the halogen bulb out its holder.

When installing proceed in the reverse order.

Do not turn the alcove light towards the roof. Keep a safe distance of 10 cm between the light and all other objects, such as bedding, for example.

Avoid creating hot spots which can be caused by leaving top cupboard doors near halogen spots open. Too-long exposure to heat can lead to discoloration of the door surfaces.

A

Shower light

Changing the bulb: press together the transparent cover at Points A and remove.

Push the bulb into the holder and turn by 90 degrees.

Rating of individual lamps:

Built-in light:

Surface-mounted light:

Wardrobe light:

Alcove light:

Shower light:

12 V/5 W

12 V/10 W

12 V/ 10W

12 V/10 W

12 V/ 5 W

Rear lights

Rear lights

Release the lamp holders to change the bulbs in the rear lights by removing the plugs on the left and right of the holders with a blunt knife.

LEDs are used for the reversing light (white) and have to be replaced by an original part.

Rear, brake and indicator lights use conventional vehicle bulbs.

ELECTRICAL INSTALLATION

6-5

WATER SUPPLY AND DISPOSAL

7-1

Fresh water supply

Caution

When the vehicle is being filled with fuel by people who do not know the mobile home well, make sure that the tank openings for fuel and water are not confused.

The water supply of your Karmann mobile home is by means of the built-in water tank.

An electric pump pumps the water to the consumers in kitchen and bathroom.

Drinking water filler opening

The fresh water tank is filled using the lockable tank cap on the driver's side of your mobile home. Close all discharge valves and taps etc. beforehand.

Fresh water tank

The fresh water tank is under the rear bench of the side seating group or under both benches of the rear seating group (550, 650,

660, 675TI second tank optional). The relevant level of the fresh water can be read at the control panel (Page 6-1).

In order to clean the tank, empty the tank and rotate the cleaning lid under the bench to open.

Note

The fresh water pump is started up by means of an automatic pressure switch. the drop in pressure when the tank is emptied switches on the pump. Therefore turn the pump switch off at the control panel (Page 6-1), so that the pump does not run dry when the tank is empty.

Caution

Do not use generally-available cleaning materials or fluids to clean the tank. Use special anti-bacterial cleaner from a specialist dealer. Note the instructions for use of the selected cleaner.

7-2

WATER SUPPLY AND DISPOSAL

Fresh water supply

Discharge tap for fresh water

The discharge tap for fresh water is in the outer storage box.

Remove the cleaning closure of the tank and pull out the discharge plug. The second tank

(optional) is supplied with a separate plug.

Pump for fresh water system

The Colorado has a pump which supplies the necessary pressure to the fresh water system. In the Colorado 550, 650, 675TI models this pump is located under the table in the technical equipment space. In the

Colorado 600 and 660 it is on the passenger body in the storage compartment next to the kitchen, and in the Colorado 625TI, 655TI,

665 TI it is under the bench seat.

Filter (A) should be cleaned at least once a year under running water. Discharge the fresh water from the system before cleaning the filter.

Notes

Empty the fresh water tank as described above. Open all taps into the central position between "hot" and "cold" and pump out the water remaining in the pipes.

Then switch off the pump and separate the pipe system from the inlet and outlet of the pump (inlet connection: double wing rotary connector piece / discharge connection: stainless steel clip).

Lay down a cloth in the region of the pump. Switch the pump on again and empty the pump itself.

Caution

Do not reattach the pipes to the pump while it is decommissioned.

All taps should remain open in order to prevent damage.

Notes

Only use clean water to fill the fresh water tank.

WATER SUPPLY AND DISPOSAL

7-3

Sink with mixer tap

Notes

Only use clean water in order to fill the fresh water tank.

Before you can draw water, you must first switch on the current supply of the pump at the control panel.

Never operate the pump with an empty fresh water tank, as this can damage the pump.

As water which has stood in the tank and the pipelines becomes undrinkable after a short time, you should rinse through all pipes with fresh water before each commissioning.

In order to do this, open the taps in the bathroom and kitchen.

While your mobile home is in operation the water supply equipment is well protected against freezing. When the vehicle is stationary without heating, the entire water system should be emptied if there if any danger of freezing (see

Page 11-2).

The sink of your Karmann mobile home is supplied with a mixer tap and a cover, which then extends the working and storage area in your kitchen.

The mixer tap functions like a normal household tap. However, first make sure that there is water in the fresh water tank (see control panel, Page 6-1) and that the pump is switched on.

Instructions for care of your sink can be read on Page 10-2.

Caution

When opening and closing the glass cover, make sure that the single-lever mixer is turned to the body in order to avoid damaging the cover.

Always keep the glass cover closed during travel.

7-4

WATER SUPPLY AND DISPOSAL

Washbasin with shower Toilet

The washbasin of your Karmann mobile home is supplied with a mixer tap for regulation of cold and hot water and with a shower head and hose. The water spray can be changed by rotating the shower head.

Notes

The water pump must not be allowed to run dry, as otherwise the pump may be damaged.

Check the level of the waste water tank before taking a shower in order to avoid overflowing.

Instructions for care of your bathroom can be read on Page 10-2.

In order to gain more room in the bathroom, the toilet can be rotated.

The toilet is supplied with a removable sewage tank and an electric flush.

The water for flushing the toilet is taken from the fresh water tank, which means that the contents of the tank is reduced with each flush!

Before using the toilet for the first time, the sewage tank must be filled with a suitable chemical.

Remove the sewage tank (see next page but one) and place it upright on the ground.

Swing the emptying nozzle upwards and remove the cap.

Use the amount of sanitary chemical recommended by the manufacturer and add enough water until the bottom of the tank is covered. Do not on any account pour the chemical directly into the toilet pan.

Follow the manufacturer's instructions exactly when using the chemical. Avoid overdosing at all costs, as this could damage the bacteria used in water authority sewage plants.

Close the tank and return it to its holder. If there is water in the fresh water tank, the toilet can be used.

WATER SUPPLY AND DISPOSAL

7-5

Toilet

C

Water flush with fill level indicator

Activate the flush by pushing button A. Water only flows for as long as the button remains pressed.

Before using the toilet, activate the flush briefly in order to allow some water to enter the bowl.

After using, press lever C under the bowl in an anticlockwise direction in order to open the toilet bowl base and operate the flush.

Then return the lever to its original position.

The waste is collected in the sewage tank, which holds 17 litres.

The sewage tank must be emptied when indicator lamp B is illuminated.

The tank is then full up to approx. 15 litres.

The remaining capacity is sufficient for around 5 flushes.

Notes

Use original Thetford toilet paper or another fast-dissolving paper. Other papers may damage the mechanism of the sewage tank.

Only use water and detergent to clean the sanitary equipment. On no account use cleaners which contain vinegar or alcohol.

7-6

WATER SUPPLY AND DISPOSAL

Sewage tank

H

C

In the Colorado 550 and 650 the septic tank can be accessed from the function flap at the rear of your mobile home. In the Colorado

600, 660, 625TI, 655TI, 665TI and 675TI the septic tank can be reached via a flap in the body wall.

To remove and empty the tank press yellow bracket C upwards by the front end and then pull out the tank horizontally using carrier handle H. The tank slider closes automatically.

Hold the tank vertically downwards while carrying it to a toilet or disposal station.

Place the tank in an upright position, turn emptying nozzle F to the top and remove the cap.

To empty, lift the tank at handles D and E.

Press air intake button G until the tank is empty.

Note

Only press the emptying button when the emptying nozzle is pointing downwards.

Clean the tank from the inside and outside after emptying.

Pour a sanitary chemical into the tank as described on the previous page.

Screw on the cap and return the emptying nozzle to its original position.

Then push the tank back into the holder until it clicks into position and then close the disposal flap.

The sewage tank may only be emptied at special disposal stations

Note

Please read the operating instructions of the toilet manufacturer supplied.

WATER SUPPLY AND DISPOSAL

7-7

Waste water tank

The waste water tank is under the floor of the body (see equipment overview).

The waste water level is shown on the bordcontrol panel (Page 6-1). Before allowing waste water to flow into the tank, please make sure that the discharge slider is closed.

Waste water discharge slider

In the Colorado 550, 600 and 660 the discharge tap is behind the function flap at the rear. In Model 650 the tap is behind the storage flap on the body on the driver's side at the rear. The Colorado 665 TI and 675 TI have a flap to the technical area in the body at the rear. In the Colorado 625TI and 655TI the flap to the technical area is behind the bed.

A corresponding hose can be attached to the discharge fitting which is accessible from below (available as an optional extra).

Note

When the heating is on the waste water tank is heated by means of a heat exchanger. If there is danger of freezing and the heating is switched off, the waste water tank must be emptied without fail.

Only empty your waste water tank at designated disposal stations or at camping sites which are provided with a suitable sewage disposal plant. Information as to which local authorities or camping sites are provided with suitable equipment can be obtained CIVD documents or camping guides. If no suitable disposal facilities are available, collect the waste water in canisters and dispose of it into the public sewage system.

8-1

ACCESSORIES

Carrier rails Bicycle rack

A A

B

Roof rack*

Carrier rails for a load carrying system are let into the roof of your Karmann mobile home.

For assembly purposes, the fixing points of the rack are simply inserted into the round slots in the rails and pushed into the desired position.

Then the fixing screws are tightened.

Note

Please note that the maximum load for the roof is max. 150 kg.

*Special equipment

Cycle racks *

The bicycle rack is mounted on the extendible bumper with the help of four safety bolts A. In order to open the function flap at the rear of the vehicle, remove the safety bolts on the vehicle and hinge the rack backwards.

The bumper is locked in both extended and retracted positions by means of securing pins

B. The illustration shows the securing pin when loosened. In order to lock the bumper, turn the pin handle by 180 degrees. The pin must lock into the recesses in the bumper.

Before pushing in the bumper, loosen the knurled screws which secure the right and left repeater lights. Fold the lights into the bumper and fix them with the knurled screws.

The cable and plug of the repeaters are secured behind the bumper with a strap when not in use.

Caution

Do not fold back the carrier when loaded.

Check that the securing pins are clicked into place each time you extend and retract the bumper.

The repeater light plug has to be disconnected when the bumper is retracted.

CHASSIS

Low-frame chassis

Your vehicle is built on an amc chassis manufactured by Alois Kober GmbH. Certain changes to the basic vehicle naturally result from this.

The original rear frame was replaced by a hot-galvanised AL-Ko chassis of light construction. This chassis is screwed to the towing head with a special screw connection.

The original rear axle was replaced by an AL-

KO torsion bar spring axle, which is built into the longitudinal chassis bar with a special screw connection.

The AL-KO torsion bar spring axle is 100% maintenance free.

The user manual and maintenance instructions of the basic vehicle manufacturer are still valid.

The following components are original parts from the Volkswagen Transporter T5 series.

Brake discs

Brake callipers

Brake linings

Exhaust silencers

The following components are parts from the manufacturer Alois Kober GmbH:

Handbrake Bowden cable

Rear wheel bearing unit

Shock absorber/ Rear axle

Exhaust end pipes and connection pipes

Steel wheel rims: 7 J x 17 H2 ET 56

Tyre size: 215/60 R 17 C 109/107 T

Tyre pressures: Front 4.1 bar

Rear 4.7 bar

Your AL-KO service partner:

Alois Kober GmbH

AL-KO Maschinenfabrik

Ichenhauser Straße 14

D-89359 Kötz

Telephone:

Central switchboard +49 (0) 8221/97-+49 (0)

Accessories +49 (0) 8221/97-565

E-Mail:

Service

Telefax:

Accessories

Service [email protected]

+49 (0) 8221/97-56+49 (0)

+49 (0) 8221/97-612

9-1

Exterior

Washing

The vehicle can be washed with special vehicle shampoo.

Chemical cleaners, alcohol, glass cleaner or cleaners containing benzene or similar may not be used. The cleaners may not contain any softeners as this can lead to cracks or brittleness. Instead, clean the acrylic windows with water, a clean sponge and a soft cloth. Stickers and window pictures can also damage the windows.

The window seals should not be cleaned with abrasives or other cleaning agents.

Only apply talcum powder once a year.

Decorative strips and names or writing

The decorative strips and writing should not be cleaned with high-pressure cleaners or tar removers, as they can become detached or damaged.

Otherwise they can be cleaned in the same way as the rest of the vehicle surface.

Conserving the exterior finish

The same applies to the conservation of the body as to the basic vehicle. Timely conservation makes cleaning easier, as dirt does not adhere so easily. But even if conservation liquid is used regularly for washing, the vehicle should be treated at least twice a year with hard wax polish.

At least once a year the glass fibre composite walls of the body should be treated with a polish suitable for gel coat

(marine sector) and should then be sealed.

Underfloor protection

Additional underfloor protection is not necessary for the body, as it is provided with a glass fibre surface.

As damage to this surface cannot be avoided while driving, the underfloor of the body should be checked and if necessary repaired at regular intervals, preferably during the annual sealing check.

CARE OF THE VEHICLE

10-1

10-2

CARE OF THE VEHICLE

Interior

Floor covering

The floor covering of your Karmann mobile home can be cleaned with a normal household cleaner.

Upholstery and carpets

Upholstery and carpets should be cleaned with special upholstery or carpet cleaner.

Curtains

Do not wash curtains yourself. Have them dry cleaned, as otherwise they can shrink or the fire-resistant treatment may be washed out.

Furniture

All furniture surfaces are plastic-coated. It is possible to clean them with commerciallyavailable cleaning materials.

Cooker, sink and mixer tap

The stainless steel surfaces of sink and gas cooker can be cleaned with commerciallyavailable care and cleaning materials.

When cleaning the gas cooker, ensure that the thermocouples on the burners are not damaged or bent. The gas burners should be cleaned at regular intervals.

Do not use abrasive cleaners on the tap in order to avoid damage to the surface.

Refrigerator

In order to avoid buildup of ice, the refrigerator should be defrosted regularly in accordance with the manufacturer's instructions. In order to avoid damage, defrosting should not be accelerated by means of additional heat, for example a hair dryer. Removal of ice layers with a sharp object can also lead to damage.

Water with the addition of a little vinegar is a suitable cleaning solution. If there are longer interruptions to operation, the refrigerator door should remain somewhat open in order to prevent smells and mould.

In winter the air vents of the refrigerator can be protected with special winter covers.

Bathroom and toilet

The plastic items in the bathroom and toilet may on no account by cleaned with vinegar or cleaners containing alcohol.

Do not use abrasive cleaners. Sand can damage the surface of plastic items. First rinse the washbasin thoroughly with water before cleaning it with a cloth and detergent if necessary.

Further cleaning instructions can be found in the operating instructions of the toilet manufacturer which are included.

OPERATING INSTRUCTIONS

11-1

Winter operation

Your Karmann mobile home can be used in winter. In order to avoid disturbances to operation, however, you should consider the following points:

Fresh and waste water equipment also remain functional below zero.

However, the vehicle heating must be on continuously.

Addition of cooking salt over the sink drain reduces the risk of the waste water slider of icing up.

Butane does not turn into gas at tempera tures below 0°C. Propane is unproblemati cal in this respect.

The anti-freeze protective device of the heating system empties the boiler automatically at temperatures of approx.

3°C in the boiler area. If the vehicle is heated, the temperature in the boiler area is generally higher, however. If the temperature should sink below 3°C, please follow the procedure described with regard to the safety valve on Page 5-4.

Note

As the fall in pressure in the fresh water system sets the fresh water pump into circulation through the automatic emptying of the boiler, the entire fresh water supply can be discharged via the boiler. This can cause damage to the pump if it runs dry. Therefore always set the pump or main switch on the Bord-

Control Panel to "Off" when leaving the vehicle (Page 6-1).

In winter check after every journey that the automatic venting system of the gas cylinder box is not blocked by ice or snow.

Winter covers are available for the vent openings of the refrigerator with gas operation in winter as an optional extra.

The covers may also remain in place during operation in winter.

Sufficient ventilation is particularly important in winter, in order to eliminate the high humidity which arises because of cooking, damp clothes etc. Humidity can also be reduced with a commercial dehumidifier.

Free the roof hatch regularly of snow in order to free penetration of melting water through the vents.

Do not secure your vehicle with the handbrake (danger of freezing). Engage a gear and place wedges under the wheels.

A winter partition is available to separate the driver's cabin from the rest of the vehicle.

11-2

OPERATING INSTRUCTIONS

Immobilisation of the vehicle in winter

Fill the fuel tank completely with fuel.

Charge the body battery and disconnect the terminals, as low consumers, such as the solenoid valve of the fresh water pipelines or continuous stand-by function of the radio (special equipment), can cause the battery to discharge.

Note

Lay a cloth under the pump area.

• Do not reconnect the pipelines to the pump.

• In order to avoid damage, all taps should remain open.

Empty waste water tank.

Empty the fresh water tank and fresh water pipes. (In order to ensure that emptying is complete, the vehicle must stand completely horizontal).

Empty sewage tank.

• Empty the fresh water tank as described on page 7-2.

• Open all the taps to the central position between "Hot and "Cold" and pump out the water remaining in the pipework sys tem. Isolate the pipework system from the pump at the inlet and outlet connec tion (inlet-connection: two-wing screw connector piece/outlet connection: stainless steel collar band).

Remove the filter.

Empty heating/hot water heater by opening the hot water taps in the kitchen and bathroom. The switch at the frost valve of the boiler is set to "0", i.e. the valve is open. This ensures emptying of the boiler.

If the body battery is not disconnected, because the vehicle should only be immobilised for a short time, it is absolutely advisable to empty the boiler with the front protection valve in the winter, in order to avoid uncontrolled draining of the system during frosty periods.

Check the state of the battery regularly

(must not be below 10 volts).

Close the main shutoff valve on the gas cylinder and the shutoff valves on all the other equipment.

Slightly open the refrigerator door.

FAULT IDENTIFICATION AND ELIMINATION

12-1

Gas installation

The following table shows a list of common faults. If any optional items of equipment show defects (e.g. air conditioning etc.), please consult the operating instructions of the equipment in question.

Fault

Smell of gas, usually high gas consumption

Possible cause

Gas system leaking

Remedy

Open doors and windows and switch off entire gas equipment. Avoid any actions which could cause sparks (e.g. open fires, smoking or switching electrical switches on/off). Contact specialist repair shop and have system checked for leaks.

No gas supply to equipment Gas bottle valve closed

Shutoff valve in supply line closed

Outside temperature too low, gas bottles filled with butane

Gas equipment faulty

Open gas bottle valve

Open shutoff valve

In winter always use pure propane gas

(operates down to -32°C

Contact specialist repair shop)

Gas cooker will not ignite, when button is released, flame goes out.

Ignition safety device defective Contact specialist repair shop

12-2

FAULT IDENTIFICATION AND ELIMINATION

Gas installation

Fault

Lack of correct flame formation. e.g. at gas cooker

When controller set at "small flame", flame extinguishes

Refrigerator fails to work with gas mode

Possible cause

Gas pressure controller defective

Ignition protection sensor incorrectly adjusted

Gas cylinder valve or shut-off valve closed

Remedy

Consult specialist repair shop

Consult specialist repair shop

Open gas supply

Heating/hot water

Fault

"Fault" pilot light (red) on Trumatic control element lights up permanently

"Fault" pilot light (red) on Trumatic control element flashing.

Possible cause

No gas

Air in pipe

Protective device defective

Surface-mounted battery too weak

Remedy

See above

Switch unit off and switch on again after

10 minutes

Consult Truma Service

Charge battery

Replace if battery defective.

Fault

"Operating" (green) lamp at the Trumatic device is not illuminated

"Operating" (green) lamp at the Trumatic device is not illuminated

Frost protection valve has opened and emptied the boiler

FAULT IDENTIFICATION AND ELIMINATION

12-3

Heating/hot water

Possible cause

Fuse triggered

Body battery too weak or faulty

Body battery is too weak or faulty

Temperature in boiler environment under 3°C

Remedy

Contact specialist repair shop

Charge or change battery

Close valve by hand and charge or change battery

Warm up body (the valve can only be closed at 8°C)

Frost protection valve cannot be closed

Water drips from safety/ discharge valve

Heating switches to fault mode after longer operating time

Body battery is too weak or faulty

Frost protection valve faulty

Water pressure too high

Hot air heat exchanger blocked

Gas pressure regulator iced up

Proportion of butane in gas cylinder too high

Charge or replace battery

Contact specialist repair shop

Check pump pressure, max. 2.8 bar

Check discharge opening

Use De-icer

Use propane

12-4

FAULT IDENTIFICATION AND ELIMINATION

Power supply

Fault

Body battery does not supply any voltage

Possible cause

Body battery discharged to low level

Body battery does not charge during travel

Connector contacts and connections defective

Fuses or relay in battery charger defective

Remedy

If the battery if discharged to low level it is irreparably damaged and must be replaced.

When the vehicle is temporarily laid up for the winter, charge the body battery and disconnect the terminals, pay attention to silent consumers (e.g. frost protection valve)

Check and correct if necessary

Contact specialist repair shop

Body battery does not charge when connected to 230 V network

(Charge indicator of 230 V network is via green indicator lamp on control panel).

230 V automatic circuit breaker switched off

Fuses or relay in battery charger defective

Switch on circuit breaker

Contact specialist repair shop

FAULT IDENTIFICATION AND ELIMINATION

12-5

Power supply

Fault

Body battery does not charge when connected to 230 V network

12 V operation of refrigerator not possible during travel

Possible cause

Battery voltage too low

Connector contacts and connections faulty

12 V switch on refrigerator off

Fuse has triggered

Refrigerator or cabling faulty

Relay in charging device faulty

Bad electrical contacts (too loose)

Remedy

Charge body battery, start motor and allow to run for approx. 30 seconds.

Battery voltage rises over 12 V and charging starts.

Check and eliminate fault if necessary

Take switch A into 12 V position (Page 5-8)

Replace fuse (Page 6-2)

Contact specialist workshop

Contact specialist workshop or change charger

Check and correct fault if necessary

230 V operation of refrigerator not possible Fuse triggered Switch on circuit breaker

(Page 6-2)

12-6

FAULT IDENTIFICATION AND ELIMINATION

Water supply

Fault

No fresh water

Water in interior

Fresh water / discharge display on Bord-

Control Panel does not function.

Possible cause

Fresh water tank empty

Water pump fuse has triggered

Water pump faulty

Pipeline system leaks

Connection of Bord-Control Panel and measuring probe interrupted

Measuring probe defective

Bord-Control Panel defective

Measuring probe dirty because of residues in water

Remedy

Fill fresh water tank

Push in fuse (Page 6-2)

Contact specialist workshop

Find fault and seal

Localise fault and close connection

Replace measuring probe

Contact specialist workshop

Clean measuring probe

TECHNICAL DATA

13-1

Weights

Braked trailer weight

Permissible roof load 4)

Values in kg

Colorado 550

Colorado 600

Colorado 650

Colorado 660

Colorado 625 TI

Colorado 655 TI

Colorado 665 TI

Colorado 675 TI

Tech. permitted total weight 1)

3,500 kg

3,500 kg

3,500 kg

3,500 kg

3,500 kg

3,500 kg

3,500 kg

3,500 kg

Weight in driving condition 2)

77KW/96 (128) KW

2,785 kg / 2,860 kg

2,895 kg / 2,970 kg

2,965 kg / 3,040 kg

2,995 kg / 3,070 kg

2,875 kg / 2,950 kg

2,915 kg / 2,990 kg

2,935 kg / 3,010 kg

2,945 kg / 3,020 kg

1) The "Technically permissible total weight when loaded" must not ever be exceeded for technical reasons.

2)

The "Weight in driving condition" corresponds to the weight of the empty vehicle in driving condition, including all series equipment built in at the factory,

Notes

The empty weight is increased for special models and extra equipment - e.g. air conditioning, trailer - and through subsequent installation of accessories, which means that the useful load and its corresponding value are lower.

Loading 3)

77KW/96 (128) KW

715 kg / 640 kg

605 kg / 530 kg

535 kg / 460 kg

505 kg / 430 kg

625 kg / 550 kg

585 kg / 510 kg

565 kg / 490 kg

555 kg / 480 kg

Permissible total weight

4,900/ 5,200 kg

4,900/ 5,200 kg

4,900/ 5,200 kg

4,900/ 5,200 kg

4,900/ 5,200 kg

4,900/ 5,200 kg

4,900/ 5,200 kg

4,900/ 5,200 kg plus 75 kg for the driver along with the following equipment: furl gas and water at 90% each, contents of hot water boiler, cable reel for 230 Volt. Optional equipment is not included in this table.

3)

The load includes passengers, person equipment and special equipment.

If heavy loads are carried, they should be placed as low as possible between the axles in the interest of good handling characteristics. The permissible axle loads and the technically permissible overall weight may not be exceeded in any situation.

Please also consider that driving characteristics change because of the

4) bis 2,000 kg bis 2,000 kg bis 2,000 kg bis 2,000 kg bis 2,000 kg bis 2,000 kg bis 2,000 kg bis 2,000 kg loading. Driving style and speed must therefore be adapted.

We reserve the right to a weight variation of

+ 5%.

Different levels of equipment, such as automatic gearbox or four-wheel drive may change the given weights.

150 kg

150 kg

150 kg

150 kg

150 kg

150 kg

150 kg

150 kg

The roof load is reduced by means of accessories such as air conditioning etc.

13-2

TECHNICAL DATA

Dimensions

1)

Values in mm

Wheelbase

Length 3) body width

Overall height 2)

Internal body height

Internal body width (min/max)

Alcove

Side seating group

Circular seating group

Lengthways bed

Colorado 550

3,580 mm

5,685 mm

2,280 mm

2,880 mm

1,950 mm

2,150 /

2,200 mm

2,100 x

1,430 mm

1,900 x

1,350 mm

-

-

Colorado 600

3,680 mm

6,224 mm

2,280 mm

2,880 mm

1,950 mm

2,150 /

2,200 mm

2,100 x

1,430 mm

-

2,100 x 1,450/

1,340 mm

-

Rear bed -

Colorado 650

3,900 mm

6,686 mm

2,280 mm

2,880 mm

Colorado 660 Colorado 625TI Colorado 655TI Colorado 665TI Colorado 675TI

4,100 mm

6,749 mm

2,280 mm

2,880 mm

4,100 mm

6,624 mm

2,280 mm

2,690 mm

4,000 mm

6,774 mm

2,280 mm

2,690 mm

4,100 mm

6,749 mm

2,280 mm

2,690 mm

4,100 mm

6,839 mm

2,280 mm

2,690 mm

1,950 mm

2,150 /

2,200 mm

2,100 x

1,430 mm

1,900 x

1,350 mm

-

-

-

1,950 mm

2,150 /

2,200 mm

2,100 x

1,430 mm

-

2,100 x 1,450/

1,250 mm

-

2,060 x 1,410/

1,250 mm

1,950 mm

2,150 /

2,200 mm

-

-

-

1,950 x

1,400 mm

-

1,950 mm

2,150 /

2,200 mm

-

2,150 x

780 mm

-

1,950 x

1,400 mm

-

1,950 mm

2,150 /

2,200 mm

-

-

-

2,100 x 1,410/

1,250 mm

1,950 mm

2,150 /

2,200 mm

-

1,900 x

1,350 mm

-

1,950 x

1,400 mm

-

All other dimensions are stated in the operating instructions of the basic chassis.

.

1) This information refers to the basic Colo rado model. Certain model versions and additional equipment - e.g. different wheel sizes - can cause variations.

2) Without additional carriers for surfboards, kajak etc.

3) Without cycle rack.

TECHNICAL DATA

13-3

Liquid gas supply

2 gas cylinders ............................à 11 kg

Pressure regulator ............................30 mbar

230 Volt network

Frequency.......................................50 Hz

Consumption

- Refrigerator.........................125 Watt

- Charge current EVS charging device.............

................................................................max. 12 A body battery (gel battery)..............80 AH (20 h)

Water supply

• Fresh water tank with electric pressure pump and sensor for fresh water level.

• Discharge valve for fresh water tank

• Discharge valve for pipelines

Fresh water tank: ............................100 Liter

Additional fresh water tank (special equipment) Colorado 550, 650,

660, 675 TI .......................................... 50 Liter

Water disposal

• Waste water tank with level sensor

• Discharge valve under vehicle floor.

Waste water tank ............................90 Liter

Toilet

Sewage tank ................................17 Liter electric flush

This table gives examples of daily consumption of some consumers.*

Power consumption/day Summer operation

Consumer

Halogen spot

Bathroom light

Alcove light

Output

10 W

11 W

10 W

Winter operation

Current Operation (h/day) Output/day Consumption Operation

(h/day)

Output/day Consumption

0.8 A

2 h 20 W 1.6 Ah 4h 40 W 3.2 Ah

0.9 A

1 h 11 W 0.9 Ah 2h 22 W 1.8 Ah

0.8 A

1 h 10 W 0.8 Ah 1h 10 W 0.8 Ah

*When calculatíng consumption, please also think of silent consumers such as the frost protection valve and quiescent current.

13-4

TECHNICAL DATA

Gas consumption/day

(2 gas cylinders, 11 kg each)

Consumer Consumption

Refrigerator combi boiler

Hot water/heating

Cooker

Summer Winter

11 kg/h

170 g/h at 2000 W nominal output

285 g/h at 3400 W nominal heat output approx. 73 - 124 g/h

(per burner)

Operating hours Gas consumption/day Operating hours Gas consumption/day

24

8

260g

1360g

24

16

60g

2720g

8

1

2280g

146 - 248g

16

1

4560g

146 - 248g

INDEX

14-1

A

Air ………………………………3-5, 5-7, 11-1

Alcove…………………………………… 4-4

Automatic circuit breaker, 230 Volt ………6-2

B

Battery charger …………………………6-2

Bed ………………………………………4-3

Belts ……………………………………4-1

Blinds ………………………………3-4, 3-5

Body battery ……………………………6-2

Body door ………………………………3-1

-Door lock ………………………………3-1

Boiler, Hot water …………………………5-4

Built-in halogen spots ……………………6-4

C

Care

-Exterior …………………………………10-1

-Interior …………………………………10-2

Care of the vehicle ……………………10-1

Care of the vehicle ……………………10-1

Carrier rails ………………………………8-1

Charger, Automatic ………………………6-2

Chassis …………………………………9-1

Chemical …………………………………7-5

Child safety, Alcove ………………………4-4

Cleaning lid,

Consumption ……………………………13-3

Control panel ……………………………6-1

Cooker ……………………………………5-6

Cupboards ………………………………4-6

-Pushlock ………………………………4-6

Curtains …………………………………10-2

Cycle racks ………………………………8-1

External storage box ……………………3-2

-Flap lock …………………………………3-2

D

Dimensions ……………………………13-2

Discharge plug, Fresh water ……………7-2

Discharge plug, Waste water ……………7-7

Drawers …………………………………4-6

Drive ……………………………………2-1

Duomatic ………………………………5-1

F

Filling volumes …………………………13-3

Filter, Pump for fresh water system ……7-2

Fresh water tank …………………………7-1

-Clean ……………………………………7-1

Furniture locks ……………………………4-5

Fuses ……………………………………6-2

G

Gas installation …………………………5-1

-Pressure controller ……………………5-1

-Duomatic valve …………………………5-1

-Gas cylinder box ………………………5-1

-Gas distributor block ……………………5-2

Gas cooker ………………………………5-6

E

Empty

-Waste water tank ………………………7-7

-Fresh water tank ………………………7-2

-Toilet …………………………………… 7-6

Entry step ………………………………3-2

Environment

- Waste water disposal …………………7-7

- Toilet ………………………………7-5, 7-6

Equipment overview

-Colorado 550 ……………………………1-1

-Colorado 600 ……………………………1-3

-Colorado 650 ……………………………1-5

-Colorado 660 ……………………………1-7

-Colorado 625 TI …………………………1-9

-Colorado 655 TI ………………………...1-11

-Colorado 665 TI …………………………1-13

-Colorado 675 TI …………………………1-15

I

H

Heating …………………………………5-3

-Safety/Drain valve ………………………5-4

-Thermostat ………………………………5-3

Height …………………………………13-2

Hinged window …………………………3-3

Hot water …………………………………5-3

Immobilisation of the vehicle in winter …10-2

Insect blind ………………………………3-4

14-2

INDEX

K

Keys ………………………………………3-1

Roof hatch ………………………………3-5

-Window shade …………………………3-5

L

Ladder, Alcove ………………………… 4-4

Lamps …………………………………… 6-4

Loading …………………………………2-2

Loading capacity ………………………13-1

S

Seating group belts ………………………4-3

Seating group, Sleeping arrangement ……4-3

Sewage tank ……………………………7-6

Shower head ……………………………7-4

Sink ……………………………………… 7-3

Starting your journey ……………………2-2 O

Overview, Ground plan

-Colorado 550 ……………………………1-2

-Colorado 600 ……………………………1-4

-Colorado 650 ……………………………1-6

-Colorado 660 ……………………………1-8

-Colorado 625 TI …………………………1-10

-Colorado 655 TI …………………………1-12

-Colorado 665 TI …………………………1-14

-Colorado 675 TI …………………………1-16

T

Table …………………………………4-1, 4-2

Technical data ……………………13-1 -13-4

Thermostat, Heating ……………………5-3

Toilet ……………………………………7-4

-Sewage tank ……………………………7-6

-Fill level indicator ………………………7-5

-Toilet paper ……………………………7-5

Traffic safety equipment …………………2-3

P

Permissible maximum weight …………13-1

Power supply 230 Volt ………………1-4, 6-2

Pump, Fresh water ………………………7-2

U

Underfloor protection …………………10-1

Unladen weight …………………………13-1

-Discharge tap …………………………7-2

-Pipe system ……………………………7-2

-Fresh water filler nozzle …………………7-1

-Fresh water tank ………………………7-1

-Hot water ………………………………5-3

Waste water tank ………………………7-7

Weights …………………………………13-1

Width ……………………………………13-2

Window …………………………………3-3

Winter operation ………………………11-1

R

Refrigerator …………………………… 5-8

-Winter covers …………………………11-1

Roof ………………………………………8-1

Roof load …………………………………2-2

V

Vehicle accessories

W

……………………8-1

Washbasin ………………………………7-4

Water supply, Fresh water ………………7-1

Karmann-Mobil Vertriebs GmbH is working constantly on the development of all types and models.

We ask for your understanding that changes are possible at all times as regards form, equipment and technology. Therefore no claims can be made on the basis of the information, illustrations and descriptions contained in these operating instructions.

Reprinting, copying or translation of these instructions, even in part, requires the express written permission of Karmann-Mobil Vertriebs

GmbH. All rights according to the law or copyright law are retained by Karmann-Mobil Vertriebs GmbH. We reserve the right to make changes.

Only valid in conjunction with the operating instructions for the basic vehicle and chassis!

Manufactured in Germany.

10/2004, Karmann-Vertriebs GmbH

This paper has been made from chlorine-free cellulose.