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UM10930 SSL5251DB1332 LED driver Rev. 1 — 10 November 2015 User manual Document information Info Content Keywords SSL5251DB1332, SSL5251T, SSL5261AT, Solid-State Lighting (SSL), low Total Harmonic Distortion (THD), high Power Factor, dimmable, linear, Pulse-Width Modulation (PWM), single-stage buck-boost Abstract This user manual describes the NXP Semiconductors SSL5251DB1332 35 W LED driver demo board. The board is non-isolated and intended for fixtures. UM10930 NXP Semiconductors SSL5251DB1332 LED driver Revision history Rev Date Description v.1 20151110 first issue Contact information For more information, please visit: http://www.nxp.com For sales office addresses, please send an email to: [email protected] UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 2 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 1. Introduction WARNING Lethal voltage and fire ignition hazard The non-insulated high voltages that are present when operating this product, constitute a risk of electric shock, personal injury, death and/or ignition of fire. This product is intended for evaluation purposes only. It shall be operated in a designated test area by personnel qualified according to local requirements and labor laws to work with non-insulated mains voltages and high-voltage circuits. This product shall never be operated unattended. This user manual describes the dimmable LED driver solution for fixtures with the SSL5251T LED driver controller. The board is an example of a buck-boost topology with the controller ICs placed at the high side. The IC ground pin (pin 2) is the switching node. The typical features of the single-stage buck-boost topology are: • Low Total Harmonic Distortion (THD) • Small bus capacitor and large output capacitor • Fixed on-time with small modulation for low mains current harmonics The circuit GND is equipotential with the LED module anode (LEDP). The LED module anode (LEDN) is negative to GND. % /('1 ,616 9&& &203 ',0 66/7 6: QF *1' '(0293 *1',& /('3 *1' Fig 1. DDD Principal converter circuit diagram without DIM interface The board provides three dimming interfaces that provide a minimum dim level of 10 %. A DIP switch sets the interface: • 1 V to 10 V analog dimming • PWM dimming • Trimmer (adjustable resistor) UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 3 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 2. Safety warning The SSL5251DB1332 demo board input is connected to the 230 V mains. Avoid touching the board while it is connected to the mains voltage or when it is in operation. Isolated housing is obligatory when used in uncontrolled, non-laboratory environments. Galvanic isolation from the mains phase using a fixed or variable transformer is always recommended. Figure 2 shows the symbols on how to recognize these devices. 019aab174 019aab173 a. Isolated Fig 2. UM10930 User manual b. Not isolated Variable transformer (variac) isolation symbols All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 4 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 3. Specifications Table 1. SSL5251DB1332 specifications Symbol Parameter Condition Min Typ Max Unit Io = Io(max) 90 - - % - - 400 ms General parameters Efficiency td(on) turn-on delay Input parameters Pi(max) maximum input power Vo = 135 V - - 38 W Pi(noload) no load input power Vo = Vo(ovp) - - 750 mW Pi(stb) standby input power PWM dimming; = 100 %; R33 = not mounted - - 250 mW Vmains mains voltage (RMS) 180 230 264 V (AC) PF power factor Vo(max) 0.95 - - THD total harmonic distortion Vo(max) - - 10 % fmains mains frequency 45 50 65 Hz Output parameters Vo(ovp) output overvoltage protection level no load - - 145 V Vo(max) maximum output voltage normal operation - 135 - V Vo(min) minimum output voltage normal operation - 50 - V Io(max) maximum output current normal operation; no dimming - 260 - mA Io(min) minimum output current normal operation - 0.1 Io(max) - mA Io(ripple) output current ripple 0.5 x Io(pp)/Io(avg) - 35 - % PWM dimming interface PWM fPWM PWM duty cycle R33 = 11 M 0 100 - % R33 = not mounted 0 42 - % 0.3 1 - kHz PWM frequency 1 V to 10 V dimming interface Vdim dim input control voltage 0 - 10 V Rdim dim input control resistance 0 - 470 k Surge was tested up to 3.5 kV differential mode. No fails were observed. UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 5 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 4. Board photograph Fig 3. SSL5251DB1332 demo board photograph 5. LED driver design 5.1 Design input To simplify calculations, the assumption is that the converter on-time is constant during a half mains cycle. The calculation of the buck-boost inductor is based on the following LED driver design target. On the NXP Semiconductors website, a calculation tool is provided to calculate the circuit. Table 2. Design target of the large signal parts Symbol Parameter efficiency P Power Vmains mains voltage (RMS) fmains mains frequency Vo(max) maximum output voltage Io(max) minimum output current fsw switching frequency at peak of typical mains UM10930 User manual Condition Min Typ Max Unit - 100 - % - 35 W 180 230 280 V (AC) - 50 - Hz normal operation - 135 - V normal operation; no dimming - 260 - mA peak of Vmains(typ); no dimming - 70 - kHz Vo = 135 V; no dimming - All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 6 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver / 'EULGJH a VZLWFK % *1',& /('1 'R /('1 a 1 &L &R /EE LQGXFWRUFKDUJH FXUUHQW LQGXFWRUGLVFKDUJH FXUUHQW /('3 *1' Fig 4. DDD Buck-boost LED driver large signal path For low THD, the OverCurrent Protection (OCP) must not be reached at the peak of the typical line voltage. The buck-boost inductance can be calculated with Equation 1: 2 2 2 V AC V LED t dead f sw – 1 L bb = ---------------------------------------------------------------------------------2 I LED f sw V LED + 2 V AC (1) The peak current is calculated with Equation 2: 2 I LED V AC + 2 I LED V LED I peak = ----------------------------------------------------------------------------------------------2 V AC – 2 t dead V AC f sw (2) Where: • • • • • • • UM10930 User manual Lbb = 1.016 mH; primary inductance value Ipeak = 1.243 A; inductor peak current tdead = 1 s; assumption of dead time until first valley fsw = 70 kHz VAC = 230 V VLED = 135 V ILED = 260 mA All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 7 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 5.2 On-time control The on-time of the SSL5251T controller is set with the voltage on pin COMP (VCOMP). DDD RQWLPH V RQWLPH Fig 5. 9&2039 SSL5251T on-time as function of VCOMP The loop gain response of the converter is set with the capacitor C11 on the COMP pin. The value of capacitor C11 is high enough to keep the on-time constant over a half mains period. This type of control gives a low THD of the mains current. To optimize the THD even more, the on-time is modulated with resistor R43. The resistor injects a compensation current into resistor R6 and capacitor C8. The values of resistor R6 and capacitor C8 must be kept constant. If no compensation with resistor R43 is required, the resistor can be removed and resistor R6 can be shorted. %' 5 0ȍ 9 8 ,616 5 ȍ 9&& & Q) 5 Nȍ &203 ',0 66/7 UM10930 User manual QF *1' '(0293 / P+ *1',& Fig 6. & Q) *1' 6: DDD COMP pin application All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 8 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 5.3 OverCurrent Protection (OCP) OCP is active at low-line and/or high-power conditions. When the OCP limit is reached, the converter operates with a fixed peak current. When the OCP limit is not reached, the converter operates with the on-time set by VCOMP. OCP reduces the THD performance, so it is not desired at nominal line voltages. In the SSL5251T, the OCP function uses the ISNS pin. The ISNS pin also senses the LED current. NXP Semiconductors also provides the SSL5261AT with a special pin to sense the LED current for more design freedom. Two resistance values, ROCP1 and ROCP2 set the OCP level of the primary stroke. • ROCP1 = R4 // R58 = 100 m // = 100 m • ROCP2 = R1 + (R59 // R60 // R61) = 0 + 1.8 // 1.8 // 1.8 = 1.8 / 3 = 0.6 Remark: “//” indicates resistors in parallel. ROCP1 and ROCP2 set the peak current according to Equation 3: V i ISNS max 1.2 I SW max = ------------------------------------- = --------------------- = 1.714 R OCP1 + R OCP2 0.1 + 0.6 (3) Figure 7 shows the waveform at 230 V (AC) and at low line 180 V (AC). Although the clipping occurs at low line, the THD is < 9 % and the class C mains harmonics are easily met. UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 9 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver a. Typical line voltage (1) C1 = V(L, N) line voltage (2) C2 = V(B+, GND) B+ voltage (3) C3 = line current (4) C4 = MOSFET drain current b. Low line voltage Fig 7. UM10930 User manual Typical and low line waveforms at Vo(max) and Io(max) All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 10 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 5.4 Maximum output power The integrated source switch feeds the primary stroke current through the SSL5251T IC. So, the current through limit of the IC limits the LED driver maximum power. To ensure lifetime, the following design constrains apply to pin SW current II(SW): • Maximum RMS switch current = 380 mA • Maximum peak switch current = 2.0 A When modifying the circuit, II(SW) must comply with the specification. The MOSFET drain current can easily be measured. This drain current also enters the SW pin. (1) C1 = V(L,N) line voltage (2) C2 = V(LEDP, LEDN) LED voltage (3) C3 = LED current (4) C4 = MOSFET drain current Fig 8. ISW (RMS) check waveforms at Vmains = 200 V (AC), Vo(max), and Io(max) To increase the converter current by partly bypassing the internal source switch transistor with an external PNP transistor (see Section 11.3), an additional circuit can be applied. UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 11 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 5.5 Start-up When the AC voltage is applied to the input, the VCC capacitor is charged to the VCC start voltage and the IC starts switching. The output capacitor is charged and the LED module starts to conduct when the LED forward voltage is reached in less than 300 ms. (1) C1 = V(L, N) line voltage (2) C2 = V(LEDP, LEDN) negative LED voltage (3) C3 = LED current (4) C4 = V(VCC, GND) VCC referenced to LEDP Fig 9. UM10930 User manual Start-up at Vmains(typ), Vo(max) and Io(max) All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 12 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 5.6 Output OverVoltage Protection (OVP) When no LED module is connected or when the LED string is broken, the output capacitor is protected against overvoltage. (1) C1 = V(L, N) line voltage (2) C2 = V(LEDP, LEDN) negative LED voltage (3) C3 = LED current (4) C4 = V(VCC, GND) VCC referenced to LEDP Fig 10. Start-up at Vmains(typ) without LED module The band gapped referenced OVP level in the IC sets the overvoltage level at the output capacitors C4 and C5. The IC stops switching after three sequential overvoltage protection cycles and a restart is initiated. The ICC(dch) supply discharge current and VCC capacitor set the restart cycle timing. As a result of the low load on the output capacitors, the output remains at the overvoltage level. Resistor R46 sets the OVP level set to 145 V (DC). V o ovp – V th ovp R46 = R17 -----------------------------------------V th ovp (4) Where: • Vo(ovp) = 145 V • Vth(ovp) = 1.81 V • R17 = 5.6 k UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 13 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 5.7 Output short During output short, the converter runs on very short on-times of 2 s and long off-times of 500 s. The IC temperature does not increase significantly during output short conditions. (1) C1 = V(L, N) line voltage (2) C2 = V(LEDP, LEDN) negative LED voltage (3) C3 = LED current (4) C4 = V(VCC, GND) VCC referenced to LEDP Fig 11. Output short during start-up UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 14 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 6. Performance measurement results 6.1 Mains input measurements The mains input measurements are performed with an electronic load type 63115A in LEDH mode with Rd = 20 . Table 3. Electronic load settings Output Unit Vo (V) V Io (mA) mA Table 4. Po1 = 100 % Po2 = 50 % Po3 = 50 % Po4 = 25 % 135.0 67.5 135.0 67.5 260 260 130 130 Results measured at 230 V (AC)/50 Hz Parameter Unit Po1 = 100 % Po2 = 50 % Po3 = 50 % Po4 = 25 % Pi W 38.2 19.1 19.8 9.7 % 93.4 92.4 91.5 89 0.97231 0.90386 0.93045 0.81109 8.8 15.2 15.6 27.7 PF THDi % 6.2 Mains current harmonics compliance To indicate IEC 61000-3-2 class C compliance at 230 V (AC), the mains current harmonics are measured for several power levels. Remark: For Po4, the input power is far below the 25 W, as specified in the IEC 61000-3-2 for class C equipment. UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 15 of 33 xxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxx x x x xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx xx xx xxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx xxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxx x x xxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx xxx NXP Semiconductors UM10930 User manual Table 5. Mains current harmonics in % of fundamental Load PF 1 2 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 35 37 39 Po1 .97 100 0.1 6.7 2.6 2 2.3 1.6 1.7 1.2 1.2 0.9 0.8 0.6 0.5 0.4 0.3 0.4 0.4 0.4 0.4 0.4 Po2 .90 100 0.1 10.8 7.3 5.3 3.6 2.2 1.5 1.5 1.7 1.5 1.3 1 0.9 1 1 0.9 0.8 0.7 0.7 0.7 Po3 .93 100 0.1 9.6 5.8 4.5 4 3.1 2.8 2.2 1.7 1.4 1.2 1.2 1.1 1.2 0.9 1.2 0.9 0.9 0.9 0.6 Po4 .81 100 0.2 21.2 12.6 6.7 4.8 5 4 3.1 3 2.7 2.4 2.2 2.1 2 1.8 1.7 1.7 1.5 1.4 1.4 Rev. 1 — 10 November 2015 All information provided in this document is subject to legal disclaimers. (2) Blue: Po1 = 100 % (3) Orange: Po2 = 50 % (4) Gray: Po3 = 50 % Fig 12. Mains current harmonics in % of fundamental UM10930 16 of 33 © NXP Semiconductors N.V. 2015. All rights reserved. (1) Red: Limit SSL5251DB1332 LED driver DDD UM10930 NXP Semiconductors SSL5251DB1332 LED driver The results comply with the limits as described in IEC 61000-3-2 for class C equipment. Table 6. IEC 61000-3-2 class C limits of harmonic current as percentage of fundamental Harmonic order n Limit 2 2% 3 30 % * PF 5 10 % 7 7% 9 5% 11 n (odd harmonic only) 3% DDD (IILFLHQF\ 9R9 (1) Vmains = 180 V (AC) (2) Vmains = 230 V (AC) (3) Vmains = 270 V (AC) Fig 13. Efficiency at Io(max) and 1 V to 10 V dimming interface UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 17 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver DDD 7+' 9R9 (1) Vmains = 180 V (AC) (2) Vmains = 230 V (AC) (3) Vmains = 270 V (AC) Fig 14. THD at Io(max) versus Vo DDD 7+' P P P P P P ,R$ P (1) Vo = 50 V (2) Vo = 60 V (3) Vo = 80 V (4) Vo = 100 V (5) Vo = 135 V Fig 15. THD versus Io at 230 V (AC) for several dim levels UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 18 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 7. Dimming The SSL5251T in buck-boost low-THD configuration has a dimming range from 10 % to 100 % output current. Below 10 % output current, dimming flicker can be visible. 7.1 DIM input interface The dimming interface inputs on the board connect to the anode of the bridge rectifier. The SSL5251T connects to the switch node of the buck-boost converter. The dimming interface on the board translates the DIM signal at the PCB input to the DIM pin voltage which is referenced to the switching node. The DIM pin input voltage determines the average output current of the buck-boost stage. A circuit is used to transform the dim input signal to an average signal on node DIMRC. The absolute voltage of DIMRC is relatively large compared to the average voltage across the inductor. The average voltage across an ideal inductor is 0 V. However, due to the converter current and the resistive impedance of the inductor there is a small average voltage across the inductor. Close to the DIM pin the DIMRC signal is attenuated to meet the voltage range of the DIM pin. To average the DIM pin voltage, capacitor C12 is also required. R33 sets the minimum DIM pin voltage and therefore the minimum output current. The minimum dim level is very accurate because the internal VCC clamp of the SSL5251T is band gap referenced. 7.2 1 V to 10 V dimming interface The 1 V to 10 V dimming interface transformer L5 (2 10 mH) realizes the basic insulation required for the 1 V to 10 V dimming input. & 5 S) 9 Nȍ 9 5 9&&5& 8 Nȍ 9 & Q) *1' ' 5 ȍ 9 & Q) ' 9 / îP+ %$6 9 ' %$6 9 & Q) & Q) ,616 5 0ȍ 9&& &203 5 ' %$6 ',05& ORZOHDNDJH 0ȍ 9 ',0 66/7 6: QF *1' '(0293 5 Nȍ & Q) / P+ 5 Nȍ *1',& *1' DDD Fig 16. 1 V to 10 V dimming interface circuit diagram UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 19 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver When capacitor C20 is discharged, a current is fed through the transformer and diode D8. The 1 V to 10 V voltage or diode D7 clamps the voltage between pins 1 and 4 of L5. Because of the 1:1 turn ratio, the voltage between pins 2 and 3 equals the voltage between pins 1 and 4. The reverse voltage rating of diodes D5 and D8 must meet the ringing on the transformer pins that occur when capacitor C20 is charged. Diode D4 feeds the control voltage to node DIMRC. Diode D4 must be a low-leakage type because the impedance on the DIM pin is very high. A normal diode on position D4 causes an inaccurate DIM pin voltage. 7.2.1 1 V to 10 V dimming curve The voltage at the 1 V to 10 V dimming input sets the output current according the measured curve below. DDD ,R $ 9',09 Fig 17. 1 V to 10 V dim voltage versus output current measurement UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 20 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 7.2.2 Line and load regulation Figure 18 shows the line and load regulation at Io(max) for various output voltages and mains voltages. DDD P ,RPD[ $ P P P P P P 9R9 (1) Vmains = 180 V (AC) (2) Vmains = 230 V (AC) (3) Vmains = 270 V (AC) Fig 18. 1 V to 10 V dimming: line and load regulation at Io(max) Figure 19 shows the line and load regulation at Io(min) for various output voltages and mains voltages. DDD P ,RPLQ $ P P P P P P 9R9 (1) Vmains = 180 V (AC) (2) Vmains = 230 V (AC) (3) Vmains = 270 V (AC) Fig 19. 1 V to 10 V dimming line and load regulation at Io(min) UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 21 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 7.3 PWM dimming interface A 3.3 V or 5 V PWM signal can be applied to the PWM input. If the input is open or 0 V (duty cycle = 0 %) is applied, the output current is maximum. 9&&5& 5 8 Nȍ 9 & Q) 9 5 Nȍ 5 *1' Nȍ 5 & Q) 9 ',05& 5 0ȍ 9&& &203 5 0ȍ 9 4 %&% Nȍ ,616 ',0 66/7 6: QF *1' '(0293 5 Nȍ & Q) / P+ 5 Nȍ 3:0 *1',& *1' DDD Fig 20. PWM interface circuit diagram 7.3.1 PWM dimming curve Figure 21 shows the relationship between duty cycle at the PWM dim input connector and the output current. When = 0 %, the output current is maximum. When = 100 %, the output current is minimum. The current through resistor R33 sets the minimum value. DDD ,R $ 'XW\F\FOH Fig 21. Duty cycle versus output current measurements The default PCB includes R33 = 10 M. However, resistor R33 can be omitted: • Resistor R33 mounted: = 100 % = minimum output current • Resistor R33 open: = 100 % = SSL5251T switching disabled UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 22 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver When the minimum current is not set (R33 = not mounted): • To avoid flickering, the duty cycle must remain < 40 % for an output current > 10 % • When the duty cycle is set to 100 %, the DIM pin is pulled down and the controller is not switching. 7.4 Trimmer interface To set the output current, a potentiometer (adjustable resistor or trimmer) can be used. Figure 22 shows an implementation where the adjustable resistor is referenced to the low side of the bridge rectifier. The advantage is a low EMI emission of the large metal casing of an adjustable resistor. This circuit is not isolated. The safety isolation must be done with plastic housing and a plastic control shaft. 9&&5& 5 8 Nȍ 9 & Q) 9 5 0ȍ & Q) 9 5 ȍ ',05& ,616 5 0ȍ 9&& &203 5 0ȍ 9 ',0 5 Nȍ 66/7 6: QF *1' '(0293 & Q) 9 / P+ *1',& *1' DDD Fig 22. Trimmer dimming interface circuit diagram Resistor R33 sets the minimum output current, which is 10 % of Io(max). The line and load regulation of trimmer dimming is comparable with the PWM dimming interface. UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 23 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 7.5 ElectroMagnetic Interference (EMI) prescan results 7.5.1 Conducted a. Line b. Neutral Fig 23. EMI conducted emission prescan results at 230 V AC) 7.5.2 Radiated Fig 24. EMI radiated emission prescan results at 230 V (AC) UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 24 of 33 xxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxx x x x xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx xx xx xxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxx xxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxx x x xxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxx xxx NXP Semiconductors UM10930 User manual 8. Schematic 5 / ) P+ $7 ; Nȍ QP %' %6* / 8 & Q) 5 1 a ' :% %5,'*( 3(6'9 a *1' ' 60$-$ 5 5 0ȍ 9 & Q) ȍ 1)5 ( +6 *1' / 5 Nȍ 9 Rev. 1 — 10 November 2015 All information provided in this document is subject to legal disclaimers. 9&&5& :% Nȍ & Q) 9 5 Nȍ ȍ & Q) 9 5 0ȍ 3:0 Nȍ ; 5 5 ',05& 9&& & 0ȍ 6& 5 Nȍ & ) 9 ',0 66/7 5 ȍ 6: QF *1',& 5 Nȍ & Q) 5 Nȍ & Q) & ) 5 ȍ /('3 & S) QP +6 ( /$ P+ 5 Nȍ ' 9 ; 5 Nȍ 5 '(0293 & ) 9 5 ȍ ' 9 Nȍ 6' 6$ &203 Q) 4 %&% Nȍ ,616 5 ȍ ȍ 8 6% 5 Q) 5 /('1 (6- QP 5 *1' ' ,616 & 5 & Q) 9 ' 8) 4 ,365& *$7( %$6 5 % ȍ ' 5 ȍ *1' )% P+ *1',& :% 9&&5& 5 0ȍ *1' 5 75,00(5 12702817(' 9 5 ȍ 9&& 5 S) Nȍ ' 5 ȍ %$6 & Q) / îP+ ' ' %$6 %$6 & Q) ' 9 5 Nȍ 5 9 Nȍ & ) %5,'*( /% 1S1V & Q) *1',& ' & Q) QP *1' % Fig 25. SSL5251DB1332 schematic diagram %$6 ' *1' %$6 9 ( 5 6: ȍ 4 ,365 ,616 DDD UM10930 25 of 33 © NXP Semiconductors N.V. 2015. All rights reserved. ; Nȍ *1',& ; ' SSL5251DB1332 LED driver *1' & 4 1 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 9. Bill Of Materials (BOM) Table 7. SSL5251DB1332 demo board BOM Reference Description and values Part number Manufacturer BD1 bridge rectifier; 600 V; 800 mA B6S-G Comchip Tech C1 capacitor; 100 nF; 20 %; 440 V (AC); PP; X1 BFC233810104 Vishay C4; C5 capacitor; 180 F; 20 %; 200 V; ALU; THT UCY2D181MHD3 Nichicon C8 capacitor; 47 nF; 10 %; 50 V; X7R; 0603 - - C11 capacitor; 150 nF; 10 %; 50 V; X7R; 0603 - - C12; C13; C17 capacitor; 10 nF; 10 %; 50 V; X7R; 0603 - - C14 capacitor; 330 nF; 10 %; 450 V; PP; THT B32672Z4334K000 EPCOS C15 capacitor; 100 nF; 10 %; 100 V; X7R; 0603 GRM188R72A104K Murata C18 capacitor; 470 nF; 10 %; 50 V; X7R; 0603 - - C20 capacitor; 15 pF; 5 %; 630 V; C0G; 1206 GRM31A5C2J150J Murata C23 capacitor; 2.2 F; 10 %; 25 V; X7R; 0805 GRM21BR71E225K Murata C24 capacitor; 100 nF; 5 %; 450 V; PP; THT ECWF2W104JAQ Panasonic C25 capacitor; 3.3 nF; 10 %; 50 V; X7R; 0603 - - D1 diode; 600 V; 3 A; SMC ES3J Fairchild D3; D5; D8 diode; 100 V; 250 mA BAS316 NXP Semiconductors D4 diode; 85 V; 200 mA BAS416 NXP Semiconductors D7 diode; Zener; 12 V; 200 mA BZX84-C12 NXP Semiconductors D11 diode; TVS; 44 V; 5 A PESD15VL1BA NXP Semiconductors D13 diode; Zener; 16 V; 250 mA BZT52H-B16 NXP Semiconductors D14 diode; TVS; Unidirectional; 440 V; 600 mA SMAJ440A Littelfuse D15 diode; Zener; 2.7 V; 250 mA BZT52H-B2V7 NXP Semiconductors D16 diode; 1 kV; 1 A UF4007 Vishay F1 fuse; slow bow; 2 A SS-5H-2A-APH Cooper Bussmann FB1 ferrite bead; 330 ; 1.5 A; 0805 BLM21PG331SN1D Murata L1; L4 inductor; 1 mH; 500 mA 768772102 Würth Elektronik L3 inductor; 1 mH; 2 A 750315481 Würth Elektronik L5 transformer; 10 mH; 1:1 750311081 Würth Elektronik Q1 MOSFET-N; 650 V; 4.5 A IPS65R950C6AKM Infineon Q2 transistor; NPN; 65 V; 100 mA BC846B NXP Semiconductors R2 resistor; VDR; 275 V; 63 J VDRS10P275BSE Vishay UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 26 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver Table 7. SSL5251DB1332 demo board BOM …continued Reference Description and values Part number Manufacturer R4 resistor; 0.1 ; 1 %; 100 ppm; 1206 RL73H2BR10FTD TE Connectivity R5 resistor; 470 ; 1 %; 250 mW; 1206 - - R6 resistor; 2.2 k; 1 %; 63 mW; 0603 - - R8 resistor; 430 k; 1 %; 63 mW; 0603 - - R17 resistor; 5.6 k; 1 %; 63 mW; 0603 - - R24 resistor; 1 ; 5 %; 3 W; THT WHS3-1RJA1 Welwyn Components R32 resistor; trimmer; 10 M; 30 %; THT CB10LV106N TE Connectivity R33 resistor; 10 M; 1 %; 100 mW; 0603 RC0603FR-0710ML Yageo R35; R40 resistor; 330 k; 1 %; 63 mW; 0603 - - R36; R39 resistor; 10 k; 1 %; 63 mW; 0603 - - R41 resistor; 470 kW; 1 %; 500 V; 1206 RCV1206470KFKEA Vishay R42; R43 resistor; 2 M; 1 %; 500 V; 1206 LHVC1206-2MFT5 Welwyn Components R44 resistor; 562 k; 1 %; 500 V; 1206 ERJP08F5623V Panasonic R45 resistor; 100 k; 1 %; 500 V; 1206 LHVC1206-100KFT5 Welwyn Components R46 resistor; 442 k; 1 %; 500 V; 1206 ERJP08F4423V Panasonic R48; R62 resistor; 100 ; 1 %; 63 mW; 0603 - - R50 resistor; 47 k; 1 %; 63 mW; 0603 - - R52 resistor; 47 k; 1 %; 500 V; 1206 ERJ-P08J473V Panasonic R56 resistor; 0 ; 1206 - - S59; R60; R61 resistor; 1.8 ; 1 %; 100 ppm; 1206 CRCW12061R80FK Vishay S1 switch; DIP; DPDT; slide; 4-way SCS-4-023 ERG Components U1 SSL5251T dimmable LED driver SSL5251T NXP Semiconductors X1 connector; mains inlet 770W-X2-10 Qualtek X2 connector; terminal block; 5.08 mm 1508060000 Weidmüller X3; X4 connector; terminal block; 2-way; 5.0 mm 691312710002 Würth Elektronik Table 8. SSL5251DB1332 demo board: parts not mounted Reference Description and values Part number Manufacturer C16 capacitor; 10 nF; 10 %; 100 V; X7R; 0603 - - C21 capacitor; 100 nF; 10 %; 100 V; X7R; 0805 - - C22 capacitor; 2.2 F; 10 %; 25 V; X7R; 0805 GRM21BR71E225K Murata C26 capacitor; 470 pF; 10 %; 250 V; X7R; 0603 GRM188R72E471K Murata D9; D12 diode; 100 V; 250 mA BAS316 NXP Semiconductors D10 diode; Zener; 6.2 V; 300 mA BZX384-C6V2 NXP Semiconductors Q5 transistor; NPN; 160 V; 600 mA 2N5551 Fairchild Q6 MOSFET-N; 650 V; 4.5 A IPS65R950C6AKMA Infineon R53 resistor; 1 k; 1 %; 63 mW; 0603 - - UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 27 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver Table 8. SSL5251DB1332 demo board: parts not mounted …continued Reference Description and values Part number Manufacturer R54 resistor; 100 k; 1 %; 250 mW; 500 V; 1206 LHVC1206-100KFT5 Welwyn Components R55 resistor; 22 ; 1 %; 63 mW; 0603 - - R58 resistor; jumper; 0 ; 250 mW; 1206 - - R63 resistor; 4.7 k; 1 %; 63 mW; 0603 - - X5 header; straight; 1 5-way; 2.54 mm 22-28-4050 Molex 10. PCB layout a. Top b. Bottom Fig 26. PCB layout and component placement UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 28 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 11. Board adjustments This section offers some suggestions for changing the board. 11.1 Standby power reduction The standby power (VDIM = 0 V) can easily be reduced from 233 mW to 105 mW by connecting resistor R44 before the bridge. % /('1 5 Nȍ ,616 9&& &203 ',0 66/7 6: QF *1' '(0293 *1',& /('3 *1' DDD Fig 27. Alternative connection of R44 to reduce standby power In smart fixtures that include a microcontroller, a switchable current source circuit can be added for switching the buck-boost converter on and off. The standby power can be reduced to 81 mW. 0ȍ %$6 %8-/5 /('1 Nȍ 9 1 ,616 9&& &203 ',0 Nȍ 67% 66/7 6: QF *1' '(0293 %8-/5 Nȍ /('3 *1' DDD Fig 28. Additional switchable start-up current source UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 29 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 11.2 Reducing number of surge components When lowering the surge requirements, remove the following parts one-by-one until the surge robustness requirements are met with a minimal number of parts: 1. Bridge voltage clamp diode D14 (SMAJ440A) 2. Reverse IC bypass diode D16 (UF4006) 3. EMI choke bidirectional clamp diode D11 (PESD15VL1BA) 4. ISNS clamp Zener diode D15 (2.7 V) 5. Input metal oxide (voltage-dependent) varistor R2 (VDRS10P275BSE) Leave diode D13 (SW pin protection) in the application. This diode prevents that the VCC pin is charged above its maximum rating. 11.3 Partly bypass the SW pin current with an external PNP transistor The SW pin current can be reduced by adding a PNP transistor in parallel with the internal transistor at the SW pin. A small resistor is also required between the emitter and the base. The large signal current partly flows through the IC, which is useful when more output power is required. The accuracy of the OCP is maintained. %& ȍ % /('1 ,616 9&& &203 ',0 66/7 6: QF *1' '(0293 *1',& /('3 *1' DDD Fig 29. External PNP transistor in parallel with SW pin transistor UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 30 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 12. Abbreviations Table 9. Abbreviations Acronym Description AC Alternating Current ALU ALUminum EMI ElectroMagnetic Interference LED Light-Emitting Diode MOSFET Metal-Oxide-Semiconductor Field-Effect Transistor OCP OverCurrent Protection OVP OverVoltage Protection PWM Pulse-Width Modulation RMS Root Mean Square SSL Solid-State Lighting THD Total Harmonic Distortion THT Through Hole Technology VDR Voltage Dependent Resistor 13. References UM10930 User manual [1] SSL5231T data sheet — Mains dimmable buck-boost LED driver IC; 2015, NXP Semiconductors [2] SSL5261AT data sheet — Mains dimmable LED driver IC; 2015, NXP Semiconductors [3] SSL5251T data sheet — Mains dimmable buck-boost LED driver IC; 2015, NXP Semiconductors [4] AN11702 application note — SSL525XT buck-boost controller; 2015, NXP Semiconductors All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 31 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 14. Legal information 14.1 Definitions Draft — The document is a draft version only. The content is still under internal review and subject to formal approval, which may result in modifications or additions. NXP Semiconductors does not give any representations or warranties as to the accuracy or completeness of information included herein and shall have no liability for the consequences of use of such information. NXP Semiconductors does not accept any liability related to any default, damage, costs or problem which is based on any weakness or default in the customer’s applications or products, or the application or use by customer’s third party customer(s). Customer is responsible for doing all necessary testing for the customer’s applications and products using NXP Semiconductors products in order to avoid a default of the applications and the products or of the application or use by customer’s third party customer(s). NXP does not accept any liability in this respect. Export control — This document as well as the item(s) described herein may be subject to export control regulations. Export might require a prior authorization from competent authorities. 14.2 Disclaimers Limited warranty and liability — Information in this document is believed to be accurate and reliable. However, NXP Semiconductors does not give any representations or warranties, expressed or implied, as to the accuracy or completeness of such information and shall have no liability for the consequences of use of such information. NXP Semiconductors takes no responsibility for the content in this document if provided by an information source outside of NXP Semiconductors. In no event shall NXP Semiconductors be liable for any indirect, incidental, punitive, special or consequential damages (including - without limitation - lost profits, lost savings, business interruption, costs related to the removal or replacement of any products or rework charges) whether or not such damages are based on tort (including negligence), warranty, breach of contract or any other legal theory. Notwithstanding any damages that customer might incur for any reason whatsoever, NXP Semiconductors’ aggregate and cumulative liability towards customer for the products described herein shall be limited in accordance with the Terms and conditions of commercial sale of NXP Semiconductors. Right to make changes — NXP Semiconductors reserves the right to make changes to information published in this document, including without limitation specifications and product descriptions, at any time and without notice. This document supersedes and replaces all information supplied prior to the publication hereof. Suitability for use — NXP Semiconductors products are not designed, authorized or warranted to be suitable for use in life support, life-critical or safety-critical systems or equipment, nor in applications where failure or malfunction of an NXP Semiconductors product can reasonably be expected to result in personal injury, death or severe property or environmental damage. NXP Semiconductors and its suppliers accept no liability for inclusion and/or use of NXP Semiconductors products in such equipment or applications and therefore such inclusion and/or use is at the customer’s own risk. Applications — Applications that are described herein for any of these products are for illustrative purposes only. NXP Semiconductors makes no representation or warranty that such applications will be suitable for the specified use without further testing or modification. Customers are responsible for the design and operation of their applications and products using NXP Semiconductors products, and NXP Semiconductors accepts no liability for any assistance with applications or customer product design. It is customer’s sole responsibility to determine whether the NXP Semiconductors product is suitable and fit for the customer’s applications and products planned, as well as for the planned application and use of customer’s third party customer(s). Customers should provide appropriate design and operating safeguards to minimize the risks associated with their applications and products. Evaluation products — This product is provided on an “as is” and “with all faults” basis for evaluation purposes only. NXP Semiconductors, its affiliates and their suppliers expressly disclaim all warranties, whether express, implied or statutory, including but not limited to the implied warranties of non-infringement, merchantability and fitness for a particular purpose. The entire risk as to the quality, or arising out of the use or performance, of this product remains with customer. In no event shall NXP Semiconductors, its affiliates or their suppliers be liable to customer for any special, indirect, consequential, punitive or incidental damages (including without limitation damages for loss of business, business interruption, loss of use, loss of data or information, and the like) arising out the use of or inability to use the product, whether or not based on tort (including negligence), strict liability, breach of contract, breach of warranty or any other theory, even if advised of the possibility of such damages. Notwithstanding any damages that customer might incur for any reason whatsoever (including without limitation, all damages referenced above and all direct or general damages), the entire liability of NXP Semiconductors, its affiliates and their suppliers and customer’s exclusive remedy for all of the foregoing shall be limited to actual damages incurred by customer based on reasonable reliance up to the greater of the amount actually paid by customer for the product or five dollars (US$5.00). The foregoing limitations, exclusions and disclaimers shall apply to the maximum extent permitted by applicable law, even if any remedy fails of its essential purpose. Safety of high-voltage evaluation products — The non-insulated high voltages that are present when operating this product, constitute a risk of electric shock, personal injury, death and/or ignition of fire. This product is intended for evaluation purposes only. It shall be operated in a designated test area by personnel that is qualified according to local requirements and labor laws to work with non-insulated mains voltages and high-voltage circuits. The product does not comply with IEC 60950 based national or regional safety standards. NXP Semiconductors does not accept any liability for damages incurred due to inappropriate use of this product or related to non-insulated high voltages. Any use of this product is at customer’s own risk and liability. The customer shall fully indemnify and hold harmless NXP Semiconductors from any liability, damages and claims resulting from the use of the product. Translations — A non-English (translated) version of a document is for reference only. The English version shall prevail in case of any discrepancy between the translated and English versions. 14.3 Trademarks Notice: All referenced brands, product names, service names and trademarks are the property of their respective owners. GreenChip — is a trademark of NXP Semiconductors N.V. UM10930 User manual All information provided in this document is subject to legal disclaimers. Rev. 1 — 10 November 2015 © NXP Semiconductors N.V. 2015. All rights reserved. 32 of 33 UM10930 NXP Semiconductors SSL5251DB1332 LED driver 15. Contents 1 2 3 4 5 5.1 5.2 5.3 5.4 5.5 5.6 5.7 6 6.1 6.2 7 7.1 7.2 7.2.1 7.2.2 7.3 7.3.1 7.4 7.5 7.5.1 7.5.2 8 9 10 11 11.1 11.2 11.3 12 13 14 14.1 14.2 14.3 15 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety warning . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Board photograph . . . . . . . . . . . . . . . . . . . . . . . 6 LED driver design . . . . . . . . . . . . . . . . . . . . . . . 6 Design input . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 On-time control . . . . . . . . . . . . . . . . . . . . . . . . . 8 OverCurrent Protection (OCP) . . . . . . . . . . . . . 9 Maximum output power . . . . . . . . . . . . . . . . . 11 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Output OverVoltage Protection (OVP) . . . . . . 13 Output short . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Performance measurement results . . . . . . . . 15 Mains input measurements. . . . . . . . . . . . . . . 15 Mains current harmonics compliance . . . . . . . 15 Dimming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 DIM input interface . . . . . . . . . . . . . . . . . . . . . 19 1 V to 10 V dimming interface . . . . . . . . . . . . 19 1 V to 10 V dimming curve . . . . . . . . . . . . . . . 20 Line and load regulation . . . . . . . . . . . . . . . . . 21 PWM dimming interface . . . . . . . . . . . . . . . . . 22 PWM dimming curve. . . . . . . . . . . . . . . . . . . . 22 Trimmer interface . . . . . . . . . . . . . . . . . . . . . . 23 ElectroMagnetic Interference (EMI) prescan results . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Conducted . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Radiated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Bill Of Materials (BOM) . . . . . . . . . . . . . . . . . . 26 PCB layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Board adjustments . . . . . . . . . . . . . . . . . . . . . 29 Standby power reduction . . . . . . . . . . . . . . . . 29 Reducing number of surge components. . . . . 30 Partly bypass the SW pin current with an external PNP transistor. . . . . . . . . . . . . . . . . . 30 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . 31 References . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Legal information. . . . . . . . . . . . . . . . . . . . . . . 32 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Disclaimers . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Trademarks. . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Please be aware that important notices concerning this document and the product(s) described herein, have been included in section ‘Legal information’. © NXP Semiconductors N.V. 2015. All rights reserved. For more information, please visit: http://www.nxp.com For sales office addresses, please send an email to: [email protected] Date of release: 10 November 2015 Document identifier: UM10930
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