BuildingEnvelope

®

RELIANCE CASSETTE ASSEMBLY AND GLAZING

-May 2015 -01- Relinace Cover Sheet Phone:1-866-OLDCASTLE (653-2278)

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

TABLE OF CONTENTS

General Information...................................................................................................................................................... Page 3

Product Use ...............................................................................................................................................Page 3

Protection and Storage ..............................................................................................................................Page 3

Check Material ...........................................................................................................................................Page 4

Field Conditions .........................................................................................................................................Page 4

Cleaning Materials .....................................................................................................................................Page 4

Expansion Joints........................................................................................................................................Page 4

Suggestions for Improving System Thermal Performance .........................................................................Page 5

3M and Silicone Supplier Instructions ........................................................................................................Page 5

System Configuration..........................................................................................................................................Page 6

Installation Types.................................................................................................................................................Page 7

Barrier Seal Installation.......................................................................................................................................Page 8

Dual Seal with Back Pan Installation.................................................................................................................Page 9

Frame Fabrication........................................................................................................................................Pages 10-11

Section 2: VHB Cassette Assembly and Glazing................................................................................ Pages 13-30

VHB Cassette Fabrication .............................................................................................................Page 13

VHB Cassette Assembly ...............................................................................................................Page 14

VHB Tape Installation.............................................................................................................Pages 15-16

VHB Cassette Glass Assembly ..............................................................................................Pages 17-19

VHB Cassette Glass Installation.............................................................................................Pages 20-21

VHB Expansion Horizontal Installation ...................................................................................Pages 22-26

VHB OS90 Corner Assemblies...............................................................................................Pages 27-28

VHB IS90 Corner Assemblies ................................................................................................Pages 29-30

Section 3: SSG Glass Assembly and Glazing................................................................................................ Pages 32-47

SSG Cassette Fabrication.............................................................................................................Page 32

SSG Cassette Assembly ...............................................................................................................Page 33

SSG Tape Installation ...................................................................................................................Page 34

SSG Cassette Glass Assembly ..............................................................................................Pages 35-36

SSG Cassette Glass Installation ............................................................................................Pages 37-38

SSG Expansion Horizontal Installation...................................................................................Pages 39-43

SSG OS90 Corner Assemblies...............................................................................................Pages 44-45

SSG IS90 Corner Assemblies ................................................................................................Pages 46-47

Section 4: Perimeter Closure Installation....................................................................................................... Pages 49-55

Perimeter Closure Assembly.........................................................................................................Page 49

Perimeter Closure Installation .......................................................................................................Page 50

Captured Perimeter Closure Assembly .........................................................................................Page 51

Captured Perimeter Closure Installation........................................................................................Page 52

Captured Perimeter Pressure Plate and Face Cap Installation .....................................................Page 53

Intermediate Captured Vertical and Horizontal Installation............................................................Page 54

Intermediate Captures Vertical and Horizontal Installation Cont. ..................................................Page 55

Cassette Transition Installation

Door Installation ................................

................................

................................

..................

Pages 56-58

................................

..................Page 59

Section 5: Parts List......................................................................................................................................... Pages 60-63

-May 2015

-02 -TABLE-OF CONTENTS Phone:1-866-OLDCASTLE (653-2278)

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

GENERAL INFORMATION

PRODUCT USE

The

Reliance™ Cassette curtain wall system is intended for installation by glazing professionals with

appropriate experience. Subcontractors without experience should employ a qualified person to provide field instruction and project management.

® sealant or glazing material and assumes no responsibility thereof. It is the responsibility of the owner, architect and installer to make these selections in strict compliance with applicable laws and building codes.

Consult sealant manufacturer for review and recommendation of sealant application. Follow sealant manufacturer’s recommendations and literature for proper installation.

The air and water performance of the

Reliance™ Cassette curtain wall system is directly related to

the completeness and integrity of the installation process. To insure top performance for this system, particular attention should be given the following procedures:

1. Surfaces to be sealed should be cleaned with isopropyl alcohol or solvent and dried as recommended by sealant manufacturer to remove all dirt and cutting oils. Sealant at shear blocks should be a minimum 3/16” diameter nominal placed completely around the top, face and bottom of the shear block without gaps in the sealant. Exposed surfaces should be cleaned after installing the horizontal. Inspect joint for complete sealant contact, especially where the horizontal meets the face of the vertical member. Repair joint as required.

2. The interior glazing gasket should be installed so as to avoid stretching, buckles or tears.

Corners must be cut square, sealed and butted together. To avoid damage to gasket and corner joints during glazing, glass should be level and straight during installation.

3. Vertical movement of mullion at intermediate floors requires special expansion joints and glazing materials. See page 12 for details which permit 1/4” movement. For designs and applications that may require greater movement or special considerations please contact your

®

Variations on the details shown are inevitable and are not the responsibility of Oldcastle

®

®

® customers to utilize Oldcastle BuildingEnvelope supplied calculations and shop drawings.

For Structural Silicone Glazing applications, the stress on the silicone should not exceed 20 PSI.

Consult sealant manufacturer for specific applications to ensure proper loading on silicone joint.

Alternate spacer gaskets are available to accommodate larger sealant contact widths. Consult your

®

Consult glass manufacturer for correct setting block location and length for glass sizes in excess of

40 sq.ft.

PROTECTION AND STORAGE

Handle all material carefully. Do not drop from the truck. Stack with adequate separation so the material will not rub together. Store material off the ground, protecting against the elements and other construction hazards by using a well ventilated covering. Remove material from package if wet or located in a damp area. For further guidelines consult AAMA publication CW-10 “Care and Handling

of Architectural Aluminum From Shop to Site.”

-May 2015

-03 -GENERAL INFORMATION Phone:1-866-OLDCASTLE (653-2278)

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

CHECK MATERIAL

Check glass dimensions for overall size as well as thickness. Oldcastle BuildingEnvelope cannot be held responsible for gaskets that are not water tight due to extreme glass tolerances.

®

Check all material upon arrival at job site for quality and to determine any shipping damage.

Using the contract documents, completely check the surrounding conditions that will receive your materials. Notify the general contractor by letter of any discrepancies before proceeding with the work. Failure to do so constitutes acceptance of work by other trades.

Check shop drawings, installation instructions, architectural drawings and shipping lists to become familiar with the project. The shop drawings take precedence and include specific details for the project. The installation instructions are of a general nature and cover the most common conditions.

Due to varying job conditions all sealant used must be approved by the sealant manufacturer to insure it will perform per the conditions shown on the instructions and shop drawings. The sealant must be compatible with all surfaces in which adhesion is required, including other sealant surfaces. Use primers where directed by sealant manufacturer. Properly store sealant at the recommended temperatures and check sealant for remainder of shelf life before using.

FIELD CONDITIONS

All material to be installed must be plumb, level and true. Aluminum to be placed in direct contact with masonry or incompatible material should be isolated with a heavy coat of zinc chromate, bituminous paint or non-metallic material.

After sealant is set and a representative amount of the wall has been glazed (250 square feet or more), run a water hose test in accordance with AAMA 501.2 specifications to check installation. On large projects the hose test should be repeated during the glazing operation.

CLEANING MATERIALS

Cement, plaster terrazzo, alkaline and acid based materials used to clean masonry are very harmful to finishes. Any residue should be removed with water and mild soap immediately or permanent staining will occur. A spot test is recommended before any cleaning agent is used. Refer to the

Architectural Finish Guide in the Detail Catalog.

EXPANSION JOINTS

Expansion joints and perimeter joints shown in these instructions and in the shop drawings are shown at nominal size. Actual dimensions may vary due to perimeter conditions and/or differences in metal temperature between the time of fabrication and the time of installation. For example, a 12 foot unrestrained length of aluminum can expand or contract 3/32” over a temperature change of 50º F.

Any movement potential should be accounted for at the time of the installation.

-May 2015

-04 -Check Material Phone:1-866-OLDCASTLE (653-2278)

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SUGGESTIONS FOR IMPROVING SYSTEM THERMAL PERFORMANCE

To maintain or improve your wall installation the following items should be considered.

A. Blinds or drapes prevent warm air from adequately flowing over the window surface.

B. Warm air ventilators too far from the window will not adequately wash the window with air to prevent condensation.

C. In extreme conditions the fan of the heating system should not cycle on and off, but should run continuously.

D. Some heating systems have a water injection feature that can raise humidity levels. The higher the humidity levels the more likely condensation or frost will form. Raising the temperature and reducing humidity will usually solve the problem.

E.

On rare occasions an extremely cold storm may cause frost to appear on the glass framing. A space heater and electric fan blowing along the plane of the window wall can reduce or eliminate this temporary condition.

3M VHB SGT AND SILICONE MANUFACTURER GUIDELINES

When using any 4-sided cassette product it is critical to involve 3M or Silicone supplier at the earliest stage of the project as possible. Building loads and glass sizes may be restricted based on structural capabilities of tape or silicone used on project. Supplier must review shop drawings and make

When using 3M VHB SGT you must involve 3M's technical services to obtain approval, have SOP written for project specific materials, order materials and schedule training prior to assembling any window frames.

-May 2015

-05-3M VHB GUIDELINES Phone:1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SYSTEM CONFIGURATIONS

TM Reliance Cassette may be installed on all Reliance exterior glazed curtain wall products. Cassettes may be attached to glass using VHB tape or Silicone. See details below for system details.

Reliance Cassette

Installed on Reliance-SS

Reliance Cassette

Installed on Reliance

Perimeter Captured Details Intermediate Captured Details

May 2015

Details in this manual show extrusions for the Reliance

™

-SS, 6" system. Alternate products and depths are also available. See our website: www.oldcasltebe.com/products/curtain-wall/pressure-wall/reliance cassette for additional information.

*Reference Oldcastle BuildingEnvelope Installation Manuals for information regarding fabrication and installation of the chosen curtain wall system for more additional information.

-06- Product Configs 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

INSTALLATION TYPES

The following wall sections represent common types of installations for this product. Refer to approved shop drawings for specifics regarding splicing and anchoring of frame.

Mullion end anchor

Mullion end anchor

SINGLE SPAN

Refer to steps 2.1.1 through 2.1.3

May 2015

Mullion end anchor

Mullion mid-point anchor

Mullion end anchor

TWIN SPAN

Refer to steps 2.1.4 through 2.1.8

Mullion Splice

Mullion end anchor

Mullion mid-point anchor

(dead load)

Mullion mid-point anchor

(expansion)

Mullion end anchor

MULTI-SPAN

Refer to steps 2.1.9 through 2.1.16

-07- Install Types 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

GENERAL SEALANT INSTRUCTIONS

BARRIER SEAL

TM The standard installation of Reliance Cassette is for a "Barrier Sealed" installation. In this installation the only seals within the curtain wall or cassette wall are to the exterior face of the system. This seal therefore is critical as the single barrier to prevent water infiltration and should be performed by a competent installer. A few of the key points are listed below along with exceptions

TM TM to the normal installation of the Reliance or Reliance -SS curtain walls.

1.1 Curtain wall will not require any joinery be sealed. It is not required to install mull caps at

ends of vertical mullions, zone plugs, cap seal of fasteners or seals between horizontals and

verticals.

1.2 The cassette frames will not be sealed between the verticals to horizontal connections. The

VHB tape will require a seal around each corner.

1.3 The exterior seals will be a minimum 3/4 " wide between all lites of glass and between ends

of perimeter closures. These seals will marry directly into the perimeter seal of the framing.

May 2015

2"

S e a l C o r n e r s o f T a p e

Seal at face of System

-08- Barrier Seal 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

GENERAL SEALANT INSTRUCTIONS

DUAL SEAL W/ BACK PANS

TM

Reliance Cassette may be installed using back pans at spandrel areas and a "Dual Seal"

TM TM installation. In this installation all seals typically shown in the Reliance and Reliance -SS manuals

TM will be ran prior to installing the cassette system, excluding the zone plugs. The Reliance Cassette is not a zone glazed system since the exterior seal will always be the primary seal of the system.

Back pan areas also require venting of the cavity so special fabrication and installation steps must be taken to handle any condensation. See key points below.

1.4 Curtain wall will require sealing of horizontal to vertical connections, shear block seals, cap

TM

TM

sealing of fasteners and mull caps per the Reliance or Reliance -SS manuals. Omit all zone

plugs. Perimeter of curtain wall will be sealed prior to installing cassette system as well. The

perimeter leg of the sill member must also be weeped and perimeter seal below worked

around this hole to allow any condensation to drain.

1.5 The cassette frames will be sealed between the verticals to horizontal connections per detail

below. The VHB tape will also require a seal around each corner.

1.6 The spandrel areas requiring back pans will require a vent hole be drilled into the upper

portion of each vertical cassette. The gasket at the sill of the lite will be cut to allow a 3/8"

wide vent / weep gap at 1/4 points of the day lite opening. This step omitted where back pans

not required.

1.7 The exterior seals will be a minimum 3/4 " wide between all lites of glass and between ends

of perimeter closures. These seals will marry directly into the perimeter seal of the framing.

The perimeter at the sill will also require installation of baffled weep tubes at center line of

day light opening.

Seal joint between verticals and

Horizontals

2"

Bed Mull Caps in

Sealant. After installing sill horizontals. Run fillet bead of sealant around cap and up gasket race to seal fastener.

Some detail of horizontal omitted for clarity

5/16" Vent hole at 4" from top

of cassette at back pans only.

Leave

3

8

" gaps at

1

4

points in gasket for

vent and weep of area with back pan

Baffled Weep

Tube @ C

L of DLO

5

16

" Weep Holes at

1

4

point of sill

May 2015

1

4

"

Seal at face of System

Seal Curtain Wall

Work sealant behind weep holes at sill

-09- Dual Seal Bk Pans 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

FRAME FABRICATION

Unless otherwise noted, the details shown in these instructions reflect the 6 3/4" system for 1" glazing. Instructions for

TM other back member depths are similar. Reference Reliance -SS or Reliance manuals for fabrication for the curtain wall

TM system. Reliance Cassette will be applied to the face of the curtain wall system. Fabrication below is for cassettes and

TM perimeter members for this product only. When using Reliance -SS curtain wall it will be necessary to add fasteners at mull stem at centerline of horizontals to set mullions in position. SEE FIGURE 1. .

TM

1.8 Measure ROUGH OPENING to determine FRAME WIDTH and FRAME HEIGHT dimensions. Allow 1/2" minimum

clearance for shimming and caulking around perimeter of frame.

1.9 Cut material to size. SEE FIGURE 2, page 11 for guide. Glass bites and cut sizes are different for intermediate

captured areas and typical 4-sided silicone glazed areas. Close attention to the layout for these areas is critical.

SEE FIGURE 3, page 11 .

Vertical Cassette (RCS-100 & RCS-200)

Horizontal Cassette (RCS-100,RCS-107, RCS-200 & RCS-207)

Captured Vertical Cassette (RCS-101 & RCS-201)

Captured Horizontal Cassette (RCS-101 & RCS-201)

Horizontal Perimeter Closure (RCS-104)

Vertical Perimeter Closure (RCS-104)

Captured Horizontal Perimeter (RCS-112)

Captured Vertical Perimeter (RCS-112)

Daylight Opening (D.L.O.)

D.L.O. plus 1-3/4"

D.L.O

D.L.O. plus 1-3/8"

Frame Height (Rough Opening - top & bottom joints)

Frame Height minus 3-1/4"

Frame Height (Rough Opening - top & bottom joints)

Frame Height minus 3-1/4"

Accessories

Vertical gaskets

Horizontal gaskets

D.L.O. plus 1-3/4"

D.L.O.

*Glazing gaskets should be cut 1/4" longer per foot. Set aside and lay flat until ready to glaze.

Quick Reference Guide:

1. Torque RCS-102-01 (RCS-202-01) cassette clips to 40 in/lbs.

2. Cassette Clips will be located at 12 "o.c. typical. Project requirements may vary per engineer's review.

3. Perimeter Closure Clips will be located at 18" o.c.

4. Pressure Plate fasteners to be located at 9" o.c. Torque fasteners to 90 in/lbs.

Glass Sizing:

4-Sided System: D.L.O. plus 1-3/4" for width and height.

Captured system: DLO plus 1-3/8" for width and height

Glass sizes on lites with captured on a single side must be adjusted to accommodate the different glass bite.

4-Sided bite =

7

8

" Captured glass bite =

11

16

" SEE FIGURE 2, page 11

Glass bite for expansion horizontal; Lower lite bite = 2" Upper lite=

7

8

" SEE FIGURE 27, page 26

May 2015

FS-322 (#12-14 X 1" HWH Drill Flex)

Locate at (2) per DLO

FIGURE 1

Reliance-SS Special

Assembly

-10- Frame Fab 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

FRAME FABRICATION

Frame Height

D.L.O.

F.H. - 3-1/4"

D.L.O.

7

8

"

Horiz.

Cassette

7

8

"

7

8

"

Vertical

Cassette

Glass Size

Frame Width

Glass Size

11

16

"

11

16

"

7

8

"

FIGURE 2

Material Fabrication Guide

7

8

"

11

16

"

7

8

"

May 2015

RCS-101

(VHB SGT)

RCS-100

(VHB SGT)

RCS-201

(SSG)

RCS-200

(SSG)

11

16

"

11

16

"

FIGURE 3

Typical Glass Bites

7

8

"

7

8

"

-11- Frame Fab 1-866-OLDCASTLE (653-2278)

BuildingEnvelope

®

VHB SGT CASSETTE ASSEMBLY AND GLAZING

-May 2015 -12- VHB-SGT-COVER SHEET Phone:1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB CASSETTE FABRICATION

2.1 Fabricate horizontal cassettes with (2) #17 (.173Ø) holes on each end. SEE FIGURE 4

2.2 Fabricate vertical cassettes with slot milled at top end. Slot will be used to

insert cassette clips in field. Care should be taken when notching not to damage

surface where tape or structural sealant is to applied. SEE FIGURE 5

Note: Cassette frames may be assembled without this notch, but all clips must

be installed prior to cassette frame assembly and glazing. Additional clips could

not be added to unit after assembly without notch.

11

16

"

1

2

"

11

16

"

1

2

"

3

8

"

#17 (.173) Drill 3

8

"

RCS-100 RCS-101

Note: 11/16 " dimension for 4-sided applications and perimeter captured face, " dimension at intermediate captured conditions.

FIGURE 4

Horizontal Cassette

Fabrication

Notch Cassette

1

1

8

"

Do not damage tape / sealant surface

FIGURE 5

Vertical Cassette

Fabrication

RCS-100

May 2015 -13- Cassette Fab 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB CASSETTE ASSEMBLY

2.3 Cassettes will be assembled using (2) FS-1 (#8 x 1" PRH) at each corner.SEE FIGURE 6

2.4 Surface at each corner on tape side of cassette must be flush. Check for flatness. If not

flat, adjust as necessary to have flat (planar) surface at corner joints before installing tape.

SEE FIGURE 7

Notch

Top of

Cassette

FS-1 (#8 X 1" PRH Type A)

FIGURE 6

Cassette Assembly

May 2015

Note: Surfaces at each corner must be flush. Check for flatness.

If not flat, adjust as necessary to have flat (planar) surface in corners joints before installing tape.

FIGURE 7

Cassette Assembly

-14- Cassette Assy 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB TAPE CASSETTE ASSEMBLY

2.5 Surface of cassette and glass will be cleaned and primed per 3M project instructions(SOP).

Metal from project must be sent to 3M for review and primer recommendations. 3M will

provide project specific instructions and hands on instructions for each project.

SEE FIGURE 8

2.6 Vertical tape is run through at corners. Tape will be tucked into the corner to form a tight

joint. SEE FIGURE 9, page 14

2.7 Tape applied to cassette using 3M tape applicator SEE FIGURE 10, page 14

2.8 Tape is rolled onto cassette using 3M tape roller applying pressure of ~ 15 lbs.

SEE FIGURE 11, PAGE 14

REFERENCE 3M VHB SGT TECHNICAL GUIDE, PAGES 20 & 21 FOR ADDITIONAL INFORMATION

Clean surfaces per 3M project instructions (SOP)

May 2015

Horizontal cassettes run through.

FIGURE 8

Tape Installation

Vertical tape runs through

3M VHB SGT Tape

Typical = 7/8" Wide

Captured = 11/16" Wide

Upper Expansion Cassette = 1-3/8"

-15- Tape Install 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB TAPE CASSETTE ASSEMBLY

May 2015

Trim and tuck ends of horizontal tape into vertical to form tight joint.

FIGURE 9

Tape Installation

3M Tape Applicator

FIGURE 10

Tape Installation

Slide tool along tape with light pressure to locate on cassette

3M Tape Roller

Apply 15 lbs of pressure to set tape to cassette

FIGURE 11

Tape Installation

-16- Tape Install 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB TAPE CASSETTE

GLASS ASSEMBLY

2.9 Dry Fit Test: Place cassette unit onto glass to ensure glass and unit align properly. Red protective liner is still in

place at this point.

2.10 Remove cassette unit from glass. Clean and prime glass per 3M project instructions(SOP). Wipe dust/dirt from red

protective liner.

2.11 Remove approximately 4" of protective liner at each corner from the cassette unit. Take care not to touch or

contaminate the exposed adhesive. SEE FIGURE 12, page 18

2.12 Carefully place cassette unit onto glass. Be sure not to apply pressure to the unit in the corners so they may be

moved and aligned with glass.

2.13 Once properly aligned, gently press down on the corners of the cassette unit to lock in place. Then working from

each end, remove remainder of red protective liner. This will require lifting of the cassette unit at the centers to aid in

removal and prevent tearing.

2.14 Once all of the red protective liner is removed, press firmly down onto the cassette on all sides to provide initial

adhesion of the VHB SGT to the glass. Follow this with final application of pressure with a rolling pressure applications

tool (pneumatic, gas cylinder or spring force) applying ~90 lbs of force around the entire cassette unit frame. Apply

slow rolling pressure in 2 passes. SEE FIGURE 15, PAGE 19

2.15 After final application of pressure. flip unit to inspect tape for adhesion (contact ) to the glass. There should be at least

90% total contact. If large area of non-contact is observed, reapply pressure to this area with rolling pressure application

tool. A wood furniture clamp or quick clamp may be needed to adhere areas where the rolling pressure applicator does

not produce full adhesion of tape. SEE FIGURE 16, PAGE 19

2.16 Apply cap bead of a 1-part neutral cure silicone sealant to the edge of the VHB SGT, between the glass and metal, in

each corner. Sealant should be applied 2" in both directions around each corners. SEE FIGURE 13, PAGE 18.

2.17 Units may be moved to storage area. Do not stack glazed units on top of each other. If stored or crated vertically on

edge, be sure there is support for the weight of the glass; i.e. stand at angle on edge of glass and not on edge of frame.

SEE FIGURE 14, page 18.

May 2015 -17- Tape Glass Assy 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB TAPE GLASS ASSEMBLY

May 2015

FIGURE 12

Glass Installation

2"

S e a l C o r n e r s o f T a p e

2"

FIGURE 13

Glass Installation

P e a l t a p e a t e a c h c o r n e r a p x . 2 " b e f o r e f i n a l p l a c e m e n t o f c a s s e t t e u n i t o n g l a s s .

P r o t e c t i v e P a d s

L e a n u n i t o n g l a s s e d g e , n e v e r o n e d g e o f f r a m e .

-18- Tape Glass Assy

FIGURE 14

Unit Shipping

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB TAPE GLASS ASSEMBLY

Tape assembly tool.

(Manual tool shown, pneumatic tool also available.)

FIGURE 15

Glass Installation

May 2015

Inspect through glass to confirm proper compression of tape to glass. Light spots will need to be rolled again and may require use of wood screw furniture clamp to

adhere small section in particular

corner areas.

FIGURE 16

Glass Installation

-19- Tape Glass Assy

Final application of tape requires using pinching roller machine to apply 90 in. lbs of force to cassette and glass assembly. Roll around framing twice. Then flip unit to inspect for proper application.

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB CASSETTE GLASS

INSTALLATION

2.18 Slide horizontal clips into head and sill of unit. Hold clips in position using GP-202

retainers. See notes below for further instructions.

2.19 Install vertical cassette clips by inserting into slot of cassette from top of cassette.

Retain clips with GP-202.

2.20 Note: Final clip locations will be adjusted on units during installation onto curtain wall.

S l i d e h e a d a n d s i l l c l i p s i n t o t r a c k a n d h o l d i n p l a c e w i t h G P - 2 0 2 r e t a i n e r s

L o c a t e G P - 2 0 2 r e t a i n e r s o n e a c h s i d e o f c l i p s .

R C S - 1 0 2 - 0 1 c a s s e t t e c l i p . L o c a t e a t 1 2 " o n c e n t e r t y p i c a l . A c t u a l l o c a t i o n a n d q u a n t i t i e s s h o u l d b e d e t e r m i n e d b y p r o j e c t s t r u c t u r a l c a l c u l a t i o n s .

May 2015

FIGURE 22

Clip Installation

Note:

It is recommended to install Cassette clips in field at the sill of each unit to avoid damage to clips and cassette frame. Clips at verticals and head may be installed either in shop or field.

When RCS-201 are used at intermediate captured areas. They will not use RCS-102-01 clips, but are held in place with WW-162 pressure plates which will be attached with FS-325 fasteners at 9" on center or at spacing as required by engineers calculations.

Perimeter captured areas will use the RCS-200 in combination with a RCS-112 perimeter closure,

RCS-111 pressure plate and WW-110 face cap. Clips at perimeter will be located at 18" on center or minimum 3 per day lite opening.

-20- Unit Installation 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB CASSETTE GLASS

INSTALLATION

2.21 Install RCS-115-01 setting chair with GP-1065 setting block to horizontal. Attach

setting chair w/(2)FS-325 (#12-14 x 1-3/8" HWH Drill Flex).

2.22 Locate cassette frame unit and glass in opening. Set unit on setting blocks and rotate

into position, center in opening so clips align properly. Adjust location of clips on sides

and sill so they do not interfere with other clips.

2.23 Attach clips at head of unit with FS-325 fasteners.

2.24 Install FS-325 fasteners around cassette unit..

2.25 Torque fasteners to 40 in. lbs.

A t t a c h t o p c l i p s f i r s t a f t e r c l i p s h a v e b e e n a l i g n e d t o p r e v e n t u n i t f r o m s l i p p i n g o f f s e t t i n g b l o c k s .

FS-325

(#12-24 X 1-3/8"

HWH Drill Flex)

A d j u s t l o c a t i o n o f s i d e a n d s i l l c l i p s s o t h a t t h e y d o n o t i n t e r f e r e w i t h o t h e r c l i p s w h e r e a p p l i c a b l e .

FIGURE 23

Glass Installation

May 2015 -21- Unit Installation

RCS-115-01

GP-1065

FS-325

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB EXPANSION HORIZONTAL

FABRICATION

2.27 When using the WW-427 & WW-428, horizontals for the expansion horizontal connection fabricate top and bottom of mullion as shown in FIGURE 17. If using

WW-527 & WW-528 fabricate per FIGURE 18.

1"

Drill "F" Holes (Ø0.2580)

FIGURE 17

Fabrication for

WW-427 & WW-428

1

3

4

"

13

16

"

3

8

"

3

8

"

13

16

"

1" 3"

13

16

"

3

8

"

3

8

"

13

16

"

May 2015

Drill "F" Holes (Ø0.2580)

FIGURE 18

Fabrication for

WW-527 & WW-528

-22- Exp Horiz Fab 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB EXPANSION HORIZONTAL

FABRICATION

2.28 When using the WW-436, WW-437, WW-536, WW-537 horizontals for the expansion

horizontal connection fabricate top and bottom of mullion as shown in FIGURE 19.

If using WW-836 & WW-837 fabricate per FIGURE 20. Note that the dimension

from the end of mullions to hole center line is different in these two drawings.

3

4

" 2

1

4

"

3

8

"

3

8

"

#11 Drill (Ø0.1910)

FIGURE 19

Fabrication for

WW-268-01 Shear Block

3

4

" 2

1

4

" 2

1

4

"

1

2

"

1

2

"

May 2015

#11 Drill (Ø0.1910)

FIGURE 20

Fabrication for

WW-269-01 Shear Block

-23- Exp Horiz Fab 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB EXPANSION HORIZONTAL

SCREW SPLINE ASSEMBLY

2.29 FIGURE 21 below shows the screw spline assembly for the dual horizontal

TM

expansion assembly. Use the Reliance -SS Installation Manual for typical wall

assembly.

2.30 Attach horizontals to vertical mullions using FS-8 (#14 x 1" HHSTS). Four (4)

fasteners per connection will be required.

2.31 Once horizontal are installed. Slide splices into vertical mullion and attach using (2)

two FS-322 (#12-24 x 1" HH Drill Flex). Splices may be installed in upper or lower

mullion depending on project requirements.

May 2015

FS-8 (#14 X 1" HHSTS)

WW-260 (6-3/4" System)

WW-250 (8" System)

WW-427 (6-3/4")

WW-527 (8")

FIGURE 21

Expansion Horizontal

Screw Spline Assembly

-24- Exp Horiz Assy

WW-261 (6-3/4" System)

WW-251 (8" System)

FS-322 (#12-14 X 1"

HH Drill Flex)

WW-428 (6-3/4")

WW-528 (8")

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB EXPANSION HORIZONTAL

SHEAR BLOCK ASSEMBLY

2.32 FIGURE 23 below shows the shear block assembly for the dual horizontal

expansion assembly. Use the Reliance Installation Manual for typical wall

assembly.

2.33 Fabricate horizontals per FIGURE 22. Drill #11 (.191Ø) holes at each end for #10

Phillips Flat head fasteners.

2.34 Attach WW-268-01 (WW-269-01)shear blocks to mullion using (2) FS-9

(#14 x 1-1/2" PFH) fasteners. Horizontal will attach to shear block using (1) FS-7

(#10 x 3/4" PFH) at each end.

2.35 Once horizontal are installed. Slide splices into vertical mullion and attach using (2)

FS-319 w/ FSN-37 nut and FSW-65 flat washers. Splices may be installed in upper

or lower mullion depending on project requirements.

3

4

" 5

8

"

5

8

"

3

4

"

Drill #11 (.191Ø)

& Ctsk for #10 PFH

FIGURE 22

Horizontal Fabrication

WW-271 (6-3/4" System)

WW-270 (8" System)

WW-272 (10-7/8" System)

WW-268-01 (6-3/4" & 8")

WW-269-01 (10-1/8")

FS-9 (#14 x 1-1/2" HHSTS)

WW-437 (6-3/4")

WW-537 (8")

WW-837 (10-7/8")

FSN-37 (1/4"-20 Hex Nut)

FSW-65 (1/4" Flat Washer)

FS-319 (1/4"-20 X 3" Hex Bolt)

WW-436 (6-3/4")

WW-536 (8")

WW-838 (10-7/8")

May 2015

FIGURE 23

Expansion Horizontal

Shear Block Assembly

-25- Exp Horiz Assy

FS-7

(#10 X 3/4" PFH)

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB EXPANSION HORIZONTAL

GLAZING

2.36 Glazing of screw spline and shear block systems will use same methods and

sequence. Install lower lite first, leaving setting chair and block off of horizontal

above will increase clearances for installation.

2.37 Install lower lite by dropping hook of RCS-107 over tongue of horizontal and

rotating into position as shown in FIGURES 24 & 25. Once glass is in position

secure in place using RCS-102-01 cassette clips using a FS-325 fastener. Locate

clips at 12" on center at verticals and sill of lite.

2.38 Install RCS-115-01 setting chair on upper horizontal using (2) FS-325 fasteners.

Install GP-1065 setting block onto chair. FIGURE 26

2.39 Glaze upper lite above and secure using RCS-102-01 cassette clips using FS-325

fasteners and locate at 12" on center. FIGURE 27

May 2015

RCS-107

FIGURE 24

Set lower cassette over tongue of horizontal

RCS-115-01

W/ GP-1065

7

8

"

FIGURE 25

Rotate into opening and attach using cassette clips and FS-325

RCS-100

2"

FIGURE 26

Install setting chair

& setting block for lite above

FIGURE 27

Install upper lite and secure in place using clips and FS-325

-26- Exp Horiz Glazing 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB OUTSIDE 90 CORNER

INSTALLATION

2.40 Installation of RCS-306 corner will use typical cassette installation as shown in sections 1

through 4. RCS-100 cassettes will be used and attach to RCS-305 with RCS-102-01cassette

clip and FS-325 fasteners.

2.41 RCS-305 will attach to corner mullion with FS-325 fasteners at 12" on center.

2.42 RCS-307 mull cap will be attached to each end of RCS-306 and bed in sealant.

2.43 RCS-108 isolators will be used at cassette clips on RCS-306 similar to perimeter cassettes

2.44 Seal between glass and RCS-306 and perimeter as shown in perimeter sealant instructions.

RCS-305

RCS-102-01

@ 12" O.C.

CW-823

WW-240

RCS-100

RCS-306 Corner

Closure

2

7

8

"

RCS-102-01

W/ RCS-108

Isolator

May 2015 -27 -Os90 Corner 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB OUTSIDE 90 CORNER

INSTALLATION

2.45 RCS-302 will attach to corner mullion with FS-351 (1/4"-20 x 3" PFH Drill Flex) fasteners at

12" on center.

2.46 RCS-308 assembly guide must be used to apply RCS-300 cassette to glass. Guide should

be cut to fit full length of cassette. RCS-100 cassettes will be used typically on other edges

of glass.

2.47 Installation of corner will use typical cassette installation as shown in sections 1 through 4.

RCS-300 cassettes will be used at corner and attach to RCS-302 with RCS-102-01 cassette

clip and FS-325 fasteners.

2.48 Install GP-1001 isolator gasket to face of RCS-302 and attach RCS-304 pressure plate using

FS-325 fasteners at 9" on center. Cap seal FS-325 fasteners.

2.49 RCS-309 mull cap will be attached to each end of RCS-303 using FS-202 drive screws and

bed in sealant. Snap RCS-303 face cap to the RCS-304 pressure plate as shown.

2.50 Seal between glass and RCS-304 and perimeter as shown in perimeter sealant instructions.

RCS-308 Assembly

Guide

CW-823

FS-351

(1/4"-20 x 3" PFH Drill-Flex)

@ 12" O.C.

RCS-300 Cassette

WW-240

GP-204 EPDM Sponge

GP-205 Silicone

RCS-302

May 2015

RCS-102-01

@ 12" O.C.

GP-1001 Run between cassette clips

1"

Cap seal fasteners

RCS-309 End Cap

RCS-304 Corner

Pressure Plate

RCS-303 Corner Cap

-28- Os90 Corner 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB INSIDE 90 CORNER

INSTALLATION

2.51 Assemble two mull inside 90 degree corners using RCS-312 corner closure. Closure will

attach to mullion stem using RCS-102-01 cassette clips with RCS-108 isolator located at 12" on

center. Attach with FS-325 fasteners.

2.52 Corner will be assembled using 1/8" formed aluminum closure. An 2-1/4" x 2-1/4" angle

closure will be used to tie the two jamb mullions together, shim as required and attach using

FS-115 (#10 x 1" pph) fastener at 18" on center.

2.53 Interior of corner will be closed off when required using 1/8 formed aluminum closure. AN-1

angles will be attached to jamb mullions using FS-115 fasteners at 24" on center and closure

attached to angles using FS-7 (#10 x 3/4" PFH) @ 24" on center.

2.54 Glaze corner using RSC-100 cassettes per glazing instructions on Sections 1 thru 4 of manual.

May 2015

AN-1 Angle

1/8" Formed Alum. Closures

RCS-313-01 End Cap

RCS-312

Corner Closure

RCS-102-01 w/

RCS-108 Isolator

5

8

"

3

4

"

3

4

"

5

8

"

RCS-102 Clip

@ 12" O.C.

RCS-100

-29- Is90 Corner 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

VHB INSIDE 90 CORNER

INSTALLATION

2.55 Inside 90 single mullion corner will be glazed using standard glazing process as shown in

Sections 1 through 4 of this manual.

2.56 Using RCS-310 cassette at corner and RCS-100 cassette at other sides of cassette unit.

Attach cassette to corner mullion using RCS-102-01 cassette clip at 12" on center. Attach

using FS-325 fasteners.

2.57 RCS-310 cassette will be applied to glass using VHB structural glazing tape. The RSC-314

assembly guide will be required to roll cassette onto glass, reference page 16 for cassette

glazing. Assembly guide should be cut to full length of RCS-310.

GP-204 EPDM

GP-205 Silicone

RCS-310

CW-199

WW-244 (6-3/4")

WW-245 (8")

RCS-314

RCS-102-01

@ 12" O.C.

FS-325

VHB SG TAPE

3

4

"

May 2015 -30- Is90 Corner 1-866-OLDCASTLE (653-2278)

BuildingEnvelope

®

SSG CASSETTE ASSEMBLY AND GLAZING

-May 2015 -31- SSG COVER SHEET Phone:1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE FABRICATION

3.1 Fabricate horizontal cassettes with (2) #17 (.173Ø) holes on each end. SEE FIGURE 28

3.2 Fabricate vertical cassettes with slot milled at top end. Slot will be used to

insert cassette clips in field. Care should be taken when notching not to damage

surface where tape or structural sealant is to applied. SEE FIGURE 29

Note: Cassette frames may be assembled without this notch, but all clips must

be installed prior to cassette frame assembly and glazing. Additional clips could

not be added to unit after assembly without notch.

11

16

"

1

2

"

3

8

"

RCS-200

1

4

"

Note:

11

16

" dimension for 4-sided applications and perimeter captured face,

1

2

" dimension at intermediate

RCS-201 captured conditions.

FIGURE 28

Horizontal Cassette

Fabrication

Notch Cassette

1

1

8

"

Do not damage tape / sealant surface

RCS-200

FIGURE 29

Vertical Cassette

Fabrication

May 2015 -32- Ssg Cassette Fab 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE ASSEMBLY

3.3 Cassettes will be assembled using (2) FS-1 (#8 x 1" PRH) at each corner. SEE FIGURE 30

3.4 Surface at each corner on tape side of cassette must be flush. Check for flatness. If not flat, adjust as necessary to have flat (planar) surface at corner joints before installing tape.

SEE FIGURE 31

FS-1 (#8 X 1" PRH Type A)

FIGURE 30

Cassette Assembly

May 2015

Note: Surfaces at each corner must be flush. Check for flatness.

If not flat, adjust as necessary to have flat (planar) surface in corners joints before installing tape.

FIGURE 31

Cassette Assembly

-33- Ssg Cassette Assy 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE ASSEMBLY

3.5 Surface of cassette and glass will be cleaned and primed per silicone manufacturers

recommendations. .SEE FIGURE 32

3.6 Vertical tape is run through at corners. Tape will be tucked into the corner to form a tight

joint. SEE FIGURE 33 . Tape will be aligned with inside of cassettes.

Clean surfaces per silicone manufacturers recommendations

Horizontal cassettes run through.

May 2015

FIGURE 32

V2108 Installation

Vertical tape runs through

V-2108 DSA Tape

Trim and tuck ends of horizontal tape into vertical to form tight joint.

FIGURE 33

V2108 Installation

-34- Silicone Install 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE

GLASS ASSEMBLY

3.7 Dry Fit Test: Place cassette unit onto glass to ensure glass and unit align properly. Blue protective liner is still in

place at this point.

3.8 Remove cassette unit from glass. Clean and prime glass per sealant manufacturers instructions. Wipe dust/dirt from

protective liner.

3.9 Remove approximately 4" of protective liner at each corner from the cassette unit. Take care not to touch or

contaminate the exposed adhesive. SEE FIGURE 34, page 36

3.10 Carefully place cassette unit onto glass. Be sure not to apply pressure to the unit in the corner so they may be

moved and aligned with glass.

3.11 Once properly aligned, gently press down on the corners of the cassette unit to lock in place. Then working from

each end, remove remainder of protective liner. This will require lifting of the cassette unit at the centers to aid in

removal and prevent tearing.

3.12 Once all of the protective liner is removed, press firmly down onto the cassette on all sides to provide initial

adhesion of the V2108 tape to the glass.

3.13 Using Structural Silicone as recommended by your choice of manufacturers. Apply sealant around perimeter of

cassette unit and tool. Take care to keep sealant out of clip tracks. See FIGURE 35, PAGE 36

3.14 Once sealant is cured the units may be moved to storage area. Do not stack glazed units on top of each other. If stored

or crated vertically on edge, be sure there is support for the weight of the glass; i.e. stand at angle on edge of glass and

not on edge of frame. SEE FIGURE 36, page 36

May 2015 -35- Silicone Glass Assy 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE

GLASS ASSEMBLY

May 2015

FIGURE 34

Glass Installation

7

8

"

FIGURE 35

Glass Installation

V-2108 DSA Tape

Keep track clear of sealant.

Run structural silicone around perimeter of cassette.

Consult sealant manufacturer for sealant recommendations.

P e a l t a p e a t e a c h c o r n e r a p x . 4 " b e f o r e f i n a l p l a c e m e n t o f c a s s e t t e u n i t o n g l a s s .

P r o t e c t i v e P a d s

L e a n u n i t o n g l a s s e d g e , n e v e r o n e d g e o f f r a m e .

FIGURE 36

Unit Shipping

-36- Silicone Glass Assy 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE GLASS

INSTALLATION

3.15 Slide RCS-202-01 horizontal clips into head and sill of unit. Hold clips in position using

GP-202 retainers. See notes below for further instructions.

3.16 Install RCS-202-01 vertical cassette clips by inserting into slot of cassette from top of

cassette. Retain clips with GP-202.

3.17 Note: Final clip locations will be adjusted on units during installation onto curtain wall.

S l i d e h e a d a n d s i l l c l i p s i n t o t r a c k a n d h o l d i n p l a c e w i t h G P - 2 0 2 r e t a i n e r s

L o c a t e G P - 2 0 2 r e t a i n e r s o n e a c h s i d e o f c l i p s .

R C S - 2 0 2 - 0 1 c a s s e t t e c l i p . L o c a t e a t 1 2 " o n c e n t e r t y p i c a l . A c t u a l l o c a t i o n a n d q u a n t i t i e s s h o u l d b e d e t e r m i n e d b y p r o j e c t s t r u c t u r a l c a l c u l a t i o n s .

May 2015

FIGURE 37

Clip Installation

Note:

It is recommended to install Cassette clips in field at the sill of each unit to avoid damage to clips and cassette frame. Clips at verticals and head may be installed either in shop or field.

When RCS-201 are used at intermediate captured areas. They will not use RCS-102-01 clips, but are held in place with WW-162 pressure plates which will be attached with FS-325 fasteners at 9" on center or at spacing as required by engineers calculations.

Perimeter captured areas will use the RCS-200 in combination with a RCS-112 perimeter closure,

RCS-111 pressure plate and WW-110 face cap. Clips at perimeter will be located at 18" on center or minimum 3 per day lite opening.

-37- Unit Installation 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE GLASS

INSTALLATION

3.18 Install RCS-115-01 setting chair with GP-1065 setting block to horizontal. Attach

setting chair w/(2)FS-325 (#12-14 x 1-3/8" HWH Drill Flex).

3.19 Locate cassette frame unit and glass in opening. Set unit on setting blocks and rotate

into position, center in opening so clips align properly. Adjust location of clips on sides

and sill so they do not interfere with other clips.

3.20 Attach clips at head of unit with FS-325 fasteners.

3.21 Install FS-325 fasteners around cassette unit..

3.22 Torque fasteners to 40 in. lbs.

A t t a c h t o p c l i p s f i r s t a f t e r c l i p s h a v e b e e n a l i g n e d t o p r e v e n t u n i t f r o m s l i p p i n g o f f s e t t i n g b l o c k s .

F S - 3 2 5

A d j u s t l o c a t i o n o f s i d e a n d s i l l c l i p s s o t h a t t h e y d o n o t i n t e r f e r e w i t h o t h e r c l i p s w h e r e a p p l i c a b l e .

FIGURE 38

Glass Installation

May 2015 -38- Unit Installation

RCS-115-01

GP-1065

FS-325

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE EXPANSION

HORIZONTAL FABRICATION

3.24 When using the WW-427 & WW-428, horizontals for the expansion horizontal

connection fabricate top and bottom of mullion as shown in FIGURE 39. If using

WW-527 & WW-528 fabricate per FIGURE 40.

1" 1

3

4

"

13

16

"

3

8

"

3

8

"

13

16

"

Drill "F" Holes (Ø0.2580)

FIGURE 39

Fabrication for

WW-427 & WW-428

1" 3"

13

16

"

3

8

"

3

8

"

13

16

"

May 2015

Drill "F" Holes (Ø0.2580)

FIGURE 40

Fabrication for

WW-527 & WW-528

-39- Ssg Exp Horiz Fab 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE EXPANSION

HORIZONTAL FABRICATION

3.25 When using the WW-436, WW-437, WW-536, WW-537 horizontals for the expansion

horizontal connection fabricate top and bottom of mullion as shown in FIGURE 41.

If using WW-836 & WW-837 fabricate per FIGURE 42. Note that the dimension

from the end of mullions to hole center line is different in these two drawings.

3

4

" 2

1

4

"

3

8

"

3

8

"

#11 Drill (Ø0.1910)

FIGURE 41

Fabrication for

WW-268-01 Shear Block

3

4

" 2

1

4

" 2

1

4

"

1

2

"

1

2

"

#11 Drill (Ø0.1910)

FIGURE 42

Fabrication for

WW-269-01 Shear Block

May 2015 -40- Ssg Exp Horiz Fab 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE EXPANSION HORIZONTAL

SCREW SPLINE ASSEMBLY

3.26 FIGURE 43 below shows the screw spline assembly for the dual horizontal

TM

expansion assembly. Use the Reliance -SS Installation Manual for typical wall

assembly.

3.27 Attach horizontals to vertical mullions using FS-8 (#14 x 1" HHSTS). Four (4)

fasteners per connection will be required.

3.28 Once horizontal are installed. Slide splices into vertical mullion and attach using (2)

two FS-322 (#12-24 x 1" HH Drill Flex). Splices may be installed in upper or lower

mullion depending on project requirements.

May 2015

FS-8 (#14 X 1" HHSTS)

WW-260 (6-3/4" System)

WW-250 (8" System)

WW-427 (6-3/4")

WW-527 (8")

FIGURE 43

Expansion Horizontal

Screw Spline Assembly

-41- Ssg Exp Horiz Assy

WW-261 (6-3/4" System)

WW-251 (8" System)

FS-322 (#12-14 X 1"

HH Drill Flex)

WW-428 (6-3/4")

WW-528 (8")

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE EXPANSION HORIZONTAL

SHEAR BLOCK ASSEMBLY

3.29 FIGURE 45 below shows the shear block assembly for the dual horizontal

expansion assembly. Use the Reliance Installation Manual for typical wall

assembly.

3.30 Fabricate horizontals per FIGURE 44. Drill #11 (.191Ø) holes at each end for #10

Phillips Flat head fasteners.

3.31 Attach WW-268-01 (WW-269-01)shear blocks to mullion using (2) FS-9

(#14 x 1-1/2" PFH) fasteners. Horizontal will attach to shear block using (1) FS-7

(#10 x 3/4" PFH) at each end.

3.32 Once horizontal are installed. Slide splices into vertical mullion and attach using (2)

FS-319 w/ FSN-37 nut and FSW-65 flat washers. Splices may be installed in upper

or lower mullion depending on project requirements.

3

4

"

5

8

"

WW-270 (6-3/4" System)

WW-271 (8" System)

WW-272 (10-7/8" System)

5

8

"

3

4

"

Drill #11 (.191Ø)

& Ctsk for #10 PFH

FIGURE 44

Horizontal Fabrication

WW-268-01 (6-3/4" & 8")

WW-269-01 (10-1/8")

FS-9 (#14 x 1-1/2" HHSTS)

WW-437 (6-3/4")

WW-537 (8")

WW-837 (10-7/8")

FSN-37 (1/4"-20 Hex Nut)

FSW-65 (1/4" Flat Washer)

FS-319 (1/4"-20 X 3" Hex Bolt)

WW-436 (6-3/4")

WW-536 (8")

WW-838 (10-7/8")

May 2015

FIGURE 45

Expansion Horizontal

Shear Block Assembly

-42- Ssg Exp Horiz Assy

FS-7

(#10 X 3/4" PFH)

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE EXPANSION

HORIZONTAL GLAZING

3.33 Glazing of screw spline and shear block systems will use same methods and

sequence. Install lower lite first, leaving setting chair and block off of horizontal

above will increase clearances for installation.

3.34 Install lower lite by dropping hook of RCS-207 over tongue of horizontal and

rotating into position as shown in FIGURES 46 & 47 . Once glass is in position

secure in place using RCS-202-01 cassette clips using a FS-325 fastener. Locate

clips at 12" on center at verticals and sill of lite.

3.35 Install RCS-115-01 setting chair on upper horizontal using (2) FS-325 fasteners.

Install GP-1065 setting block onto chair. FIGURE 48

3.36 Glaze upper lite above and secure using RCS-202-01 cassette clips using FS-325

fasteners and locate at 12" on center. FIGURE 49

May 2015

RCS-207

FIGURE 46

Set lower cassette over tongue of horizontal

RCS-115-01

W/ GP-1065

7

8

"

FIGURE 47

Rotate into opening and attach using cassette clips and FS-325

RCS-100

2"

FIGURE 48

Install setting chair

& setting block for lite above

FIGURE 49

Install upper lite and secure in place using clips and FS-325

-43- Ssg Exp Horiz Glazing 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE OUTSIDE 90

CORNER INSTALLATION

3.37 Installation of RCS-306 corner will use typical cassette installatoin as shown in sections 1

through 4. RCS-200 cassettes will be used and attach to RCS-305 with

RCS-202-01cassette clip and FS-325 fasteners.

3.38 RCS-305 will attach to corner mullion with FS-325 fasteners at 12" on center.

3.39 RCS-307 mull cap will be attached to each end of RCS-306 and bed in sealant.

3.40 RCS-108 isolators will be used with RCS-102-01 cassette clips on RCS-306 similar to

perimeter cassettes

3.41 Seal between glass and RCS-306 and perimeter as shown in perimeter sealant instructions.

RCS-305

RCS-202-01

@ 12" O.C.

CW-823

WW-240

RCS-200

RCS-306 Corner

Closure

2

7

8

"

RCS-102-01

W/ RCS-108

Isolator

May 2015 -44- Os90 Ssg Corner 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE OUTSIDE 90

CORNER INSTALLATION

3.46 RCS-302 will attach to corner mullion with FS-351 (1/4"-20 x 3" PFH Drill Flex) fasteners at

12" on center.

3.47 Installation of corner will use typical cassette installation as shown in sections 1 through 4.

RCS-301 cassettes will be used at corner and attach to RCS-302 with RCS-102-01 cassette

clip and FS-325 fasteners. V-2108 DSA glazing tape will be installed onto RCS-301 just

along edge of clip track, then adhered to glass. Structural Silicone to fill area between tape

and edge of cassette per silicone manufacturers recommendations.

3.48 Install GP-1001 isolator gasket to face of RCS-302 and attach RCS-304 pressure plate using

FS-325 fasteners at 9" on center. Cap seal FS-325 fasteners.

3.49 RCS-309 mull cap will be attached to each end of RCS-303 using FS-202 drive screws and

bed in sealant. Snap RCS-303 face cap to the RCS-304 pressure plate as shown.

3.50 Seal between glass and RCS-304 and perimeter as shown in perimeter sealant instructions.

CW-823

FS-351

(1/4"-20 x 3" PFH Drill-Flex)

@ 12" O.C.

RCS-301 Cassette

WW-240

GP-204 EPDM Sponge

GP-205 Silicone

RCS-302

May 2015

RCS-202-01

@ 12" O.C.

GP-1001 Run between cassette clips

1"

Structural Silicone

V-2108

RCS-309 End Cap

RCS-304 Corner

Pressure Plate

Cap seal fasteners

RCS-303 Corner Cap

-45- Os90 Ssg Corner 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE INSIDE 90

CORNER INSTALLATION

3.51 Assemble two mull inside 90 degree corners using RCS-312 corner closure. Closure will

attach to mullion stem using RCS-102-01 cassette clips with RCS-108 isolator located at 12"

on center. Attach with FS-325 fasteners.

3.52 Corner will be assembled using 1/8" formed aluminum closure. An 2-1/4" x 2-1/4" angle

closure will be used to tie the two jamb mullions together, shim as required and attach using

FS-115 (#10 x 1" pph) fastener at 18" on center.

3.53 Interior of corner will be closed off when required using 1/8 formed aluminum closure. AN-1

angles will be attached to jamb mullions using FS-115 fasteners at 24" on center and closure

attached to angles using FS-7 (#10 x 3/4" PFH) @ 24" on center.

3.54 Glaze corner using RCS-200 SSG cassettes per glazing instructions In Sections 1 thru 4 of

manual.

May 2015

AN-1 Angle

1/8" Formed Alum. Closures

RCS-313-01 End Cap

RCS-312

Corner Closure

RCS-102-01 w/

RCS-108 Isolator

5

8

"

3

4

"

3

4

"

5

8

"

RCS-202-01 Clip

@ 12" O.C.

RCS-200

-46- Is90 Ssg Corner 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

SSG CASSETTE INSIDE 90

CORNER INSTALLATION

3.58 Inside 90 single mullion corner will be glazed using standard glazing process as shown in

Sections 1 through 4 of this manual.

3.59 Using RCS-311 cassette at corner and RCS-100 cassette at other sides of cassette unit.

Attach cassette to corner mullion using RCS-102-01 cassette clip at 12" on center. Attach

using FS-325 fasteners.

3.60 RCS-311 cassette will be applied to glass using V2108 DSA glazing tape. Joint to interior of

cassette will then be sealed using structural silicone. Silicone manufacturer should

recommend sealant and primers as needed.

CW-199

WW-244 (6-3/4")

WW-245 (8")

GP-204 EPDM

GP-205 Silicone

RCS-311

RCS-102-01

@ 12" O.C.

FS-325

Structural Silicone

V2108

3

4

"

May 2015 -47- Is90 Ssg Corner 1-866-OLDCASTLE (653-2278)

BuildingEnvelope

®

PERIMETER CASSETTE ASSEMBLY AND GLAZING

-May 2015 -48- PERIMETER-COVER SHEET Phone:1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

PERIMETER CLOSURE ASSEMBLY

4.1 Install GP-201 end dams at ends of RCS-104 perimeter closures and seal. SEE FIGURE 50

4.2 Install RCS-102-01 cassette clips into perimeter closure at 18" on center maximum. Slip

RCS-108 isolator onto each clip. SEE FIGURE 51

4.3 Install perimeter closure onto framing system using FS-325 (#12-24 x 1-3/8" HWH Drill Flex).

4.4 Head and sill closures will run through with verticals between. Maintain 3/4" sealant joint

between closures to match joints in cassettes. SEE FIGURE 51

4.5 Perimeter sealant will marry into seals between perimeter closures and cassette seals to

form uninterrupted primary sealant. SEE FIGURE 52, page 49.

RCS-104

Perimeter Closure

FIGURE 50

Perimeter Install

Seal Ends of

Perimeter Closure

Install (1) FS-55

#10 x 1/2" PPH above lowest clip verticals only.

May 2015

FS-325

#12-24 X 1-3/8" HWH Drill Flex

FIGURE 51

Perimeter Install

RCS-102-01 Clips

Locate at 18" O.C.

GP-106 Gasket

-49- Perim Install

RCS-108 Perimeter Isolator.

Slide onto RCS-102-01 clips.

GP-201 End Dam

Locate at each end of RCS-104 Perimeter

Closure and Seal Ends.

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

PERIMETER CLOSURE INSTALLATION

Marry Perimeter Seals with Seals at Cassettes and Perimeter Closures.

FIGURE 52

Perimeter Sealant

May 2015 -50- Perim Install 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

CAPTURED PERIMETER

CLOSURE ASSEMBLY

4.6 Install GP-201 end dams at ends of RCS-112 perimeter closures and seal. SEE FIGURE 53

4.7 Install RCS-102-01 cassette clips into perimeter closure at 18" on center maximum. Slip

RCS-108 isolator onto each clip. SEE FIGURE 54

4.8 Install perimeter closure onto framing system using FS-325 (#12-24 x 1-3/8" HWH Drill Flex).

4.9 Head and sill closures will run through with verticals between. Maintain 3/4" sealant joint

between closures to match joints in cassettes SEE FIGURE 53

4.10 Perimeter sealant will marry into seals between perimeter closures and cassette seals to

form uninterrupted primary sealant. SEE FIGURE 55, page 52

May 2015

RCS-112

Perimeter Closure

FS-325

#12-24 X 1-3/8"

HWH Drill Flex

Install (1) FS-55

#10 x 1/2" PPH above lowest clip verticals only.

FIGURE 53

Glass Installation

Seal Ends of

Perimeter Closure

FIGURE 54

Glass Installation

RCS-102-01 Clips

Locate at 18" O.C.

GP-106 Gasket

-51- Capt Perim Install

RCS-108 Perimeter Isolator.

Slide onto RCS-102-01 clips.

GP-201 End Dam

Locate at each end of RCS-104 Perimeter

Closure and Seal Ends.

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

PERIMETER CLOSURE INSTALLATION

Notes:

4.11 Reference cassette installation instructions for additional glazing information.

4.12 Seal perimeter and joinery between all lites of glass prior to installing perimeter pressure plates

or face cap. SEE FIGURE 55

4.13 RCS-111 pressure plate will be used at perimeter only. Install GP-50008 gasket at glazing side of

pressure plate and GP-106 at perimeter. SEE FIGURE 56, page 53

4.14 Attach pressure plate with FS-322 (#12-14 x 1" HWH Drill-Flex) at 18" on center. SEE FIGURE

56, page 53 (Note: Do not use FS-325, #12-24 x 1-3/8" HWH at RCS-112, will result in

penetration of interior of closure and water infiltration, See FIGURE 31, page 24.)

4.15 Snap WW-110 face cap over pressure plate.

SEE FIGURE 57, page 53

Reference cassette installation instructions for additional information.

Marry Perimeter Seals with Seals at Cassettes and Perimeter Closures.

May 2015

FIGURE 55

Glass Installation

-52- Capt Perim Install 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

CAPTURED PERIMETER CLOSURE

INSTALLATION

FS-325 at RCS-108

Isolator and

Cassette Clip

FS-322 at

Pressure Plate

WW-110 Face Cap

** WARNING **

Do not use FS-325

(#12-24 x 1-3/8" HWH

Drill Flex) at perimeter

pressure plate.

Penetration of interior of closure will result

in water infiltration.

Marry Perimeter Seals with Seals at Cassettes and Perimeter Closures.

RCS-111

Pressure Plate

FS-322

FIGURE 56

Pressure Plate

Installation

GP-50008 Gasket

GP-106 Spacer Gasket

May 2015 -53- Capt Perim Install

FIGURE 57

Face Cap

Installation

1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

INTERMEDIATE CAPTURED

INSTALLATION

4.16 Cut extensions for vertical extensions to run through. Cut length = DLO + 1-11/16".

Horizontal extensions cut to match horizontals and may be field or shop installed.

4.17 Insert open cell backer rod in end of extension and seal water tight. End seals should be

done prior to installation on mulls and horizontals. See FIGURE 58

4.18 Install RCS-106 stem extension to verticals or horizontals as required using FS-55

(#10 x 1 /2" PPH) @ 12" on center. Stagger fasteners on each side per detail below.

See FIGURE 59

Seal Ends

Water Tight

FS-55

(#10 X

1

2

" PPH)

@ 12" O.C.

FIGURE 58

Seal Extension

Stagger fasteners to avoid interference

FIGURE 59

Captured

Intermediate

Installation

RCS-106 Mullion / Horizontal

Extension

May 2015 -54- Capt Inter Install 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

INTERMEDIATE CAPTURED

INSTALLATION

4.19 RCS-101 cassette will be used on captured sides of units. This cassette utilizes 11 /16" glass

bite and will not require RCS-102-01 clips.

4.20 Install glass into opening similar to Figure 23, page 21 . Use WW-333-01 temporary clips to

hold glass into opening. Locate the clips at minimum 2 per head and sill and 36" on center

on vertical edge or minimum 2 clips. See FIGURE 60

4.21 Install GP-107 thermal isolator between extension and WW-162 pressure plate.

WW-110 face cap to be used typically, but actual face cap may vary based on project

requirements. See FIGURE 61

May 2015

WW-333-01

Temporary Clip

FIGURE 60

Temporary Glazing

FS-55

(#10 X

1

2

" PPH)

@ 12" O.C.

RCS-101

RCS-106

Vertical Adaptor

11/16"

Seal between vertical and horizontal adaptors

FIGURE 61

Assembly Detail

WW-162

WW-110

Note: VHB Cassettes shown above. Cassette part number RCS-201 will be used with SSG installations.

-55- Capt Inter Install 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

CASSETTE TRANSITION

INSTALLATION

5.1 Install curtain wall per Reliance or Reliance-SS Manual. Installation shown is for use when transitioning from Reliance Cassette to a standard captured Reliance or Reliance-SS curtain wall system. SEE FIGURE 62

5.2 Install RCS-109-01 end cap at the head and sill of the RCS-105 transition member. Bed cap

in sealant, attach with FS-320 (#10 x 1/2" drive screw) and cap seal fasteners.

Drill 5/16" weep hole at 1/2" from bottom of RCS-105. SEE FIGURE 62

5.3 Install RCS-108-01 end cap at the head and sill of vertcal mullion. Bed end cap in sealant

and attach with FS-202 (#10 x 1/2" pph). Cap seal fasteners. Tool sealant to form a water

tight seal at mullions, horizontals and along front leg of sill. SEE FIGURE 63

GP-107

Isolator

RCS-105

Transition

Drill 5/16" weep hole

RCS-108-01

Mull Cap

Attach w/ (2) FS-202

(#8 x 1/2" PPH)

FIGURE 62

Clip Installation

1

2

"

1"

RCS-109-01 End Cap at Head and Sill

Attach with (2)FS-320

#10 drive screws

FIGURE 63

Clip Installation

May 2015 -56- Cassette-Transition 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

CASSETTE TRANSITION

INSTALLATION

5.4 Prior to installing RCS-105 transition pressure plate, seal face of RCS-108-01 mull cap as shows in

FIGURE 64.Glaze captured areas of curtain wall first. SEE FIGURE 65. Retain glass using temporary

clips on horizontals and typical captured verticals per Reliance or Reliance-SS manual instructions.

5.6 Once glass is installed in captured section of elevation with temporary clips on horizontals . Attach

RCS-105 transition pressure plate to mullions using FS-350 (#12-24 x 2-1/2" PFH Drill Flex). Locate

fasteners at 9" on center and torque to 90 in. lbs.

5.7 Install RCS-104 perimeter closure per instructions on page 49. End cap RCS-104 using

GP-203 end dam and sealant as shown in FIGURE 51, page 49 . Seal between RCS-104 and

RCS-105 as shown in FIGURE 66.

GP-107

RCS-105

Attach with FS-350

#12-24 x 2-1/2" PFH Drill Flex

@ 9" on center

Seal end of pressure plate to RCS-105 transition prior to installing horizontal face caps.

Zone Captured areas

FIGURE 65

Captured Glazing

Run bead of sealant across face of mull cap just prior to installing

RCS-105.

FIGURE 64

Mull Cap Seal

Seal between RCS-104 and RCS-105. Marry with perimeter seal.

FIGURE 66

Perimeter Seals

Perimeter

Seals

RCS-104

Perimeter Seal

May 2015 -57- Cassette-Transition 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

CASSETTE TRANSITION

INSTALLATION

5.7 Glaze Cassette curtain wall per glazing section of this manual. Reference section for VHB tape glazing or SSG

glazing based on project requirements.

5.8 Install WW-162 pressure plate onto RCS-105 transition using FS-325 fasteners at 9" on center. Torque to 90 inch

pounds.

5.9 Install appropriate face cap to RCS-105 and captured curtain wall as specified for project.

May 2015

GP-103

FS-325

FIGURE 67

Cassette Install

Seal between glass and perimeter closure

GP-107

WW-162 Pressure Plate

Seal between glass and RCS-105

Marry seals at perimeter closure, transition and perimeter seal

FIGURE 68

Pressure Plate

& Face Caps

WW-110 Face Cap

WW-110 Shallow or

WW-1081 Deep Cap

-58- Cassette-Transition 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

DOOR INSTALLATION

6.1 Install curtain wall per Reliance or Reliance-SS Manual.

6.2 Install RCS-104 perimeter closure around door opening using RCS-108 isolator

with FS-325 fastener at 18" on center.

6.3 D-186 door sub-frame will be used around opening. F-16 door header may be used

for concealed overhead closures. Attach sub-frame to curtain wall beneath door stop

per engineer recommendations. DS-1 door stops will be used with D-186 frame and

attached with FS-15 drive rivet and SC-1 clips at 24" on center. Where concealed

closures are used door stops will vary depending on hardware.

3/4"

D-186

Sub Frame

DS-1

Door Stop

3/4"

1/4"

1/4"

3/4"

D-186

DS-1

1/4"

F-16

DS-108

1 3/4"

May 2015

RCS-104 w/

RCS-108 Isolator

-59- Door-Installation 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

PARTS LIST

4" BACKMEMBERS

6" system depth

4" BACKMEMBERS

6" system depth

Upper Expansion

Horizontal

WW-427

Lower Expansion

Horizontal

WW-428

5 1/4" BACKMEMBERS

7 1/4" system depth

Upper Expansion

Horizontal

WW-437

Lower Expansion

Horizontal

WW-436

5 1/4" BACKMEMBERS

7 1/4" system depth

Upper Expansion

Horizontal

WW-527

Lower Expansion

Horizontal

WW-528

Note: See system installation manual for additional extrusions required for Reliance Curtain Walls.

Shear Block System Splices

Splice for WW-400

Mullion

WW-271

Splice for WW-500

Mullion

WW-270

Splice for WW-800

Mullion

WW-272

Note: See system installation manual for splices for

Reliance-SS Curtain Wall. Special splices required for shear block only.

Upper Expansion

Horizontal

WW-537

Lower Expansion

Horizontal

WW-536

Note: See system installation manual for additional extrusions required for Reliance Curtain Walls.

8" BACKMEMBERS

10 1/2" system depth

Upper Expansion

Horizontal

WW-837

Lower Expansion

Horizontal

WW-836

Note: See system installation manual for additional extrusions required for Reliance Curtain Walls.

May 2015 -60- Parts List 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

PARTS LIST

SSG CASSETTE PROFILES

Standard Cassette

RCS-200

Intermediate Captured

Cassette

RCS-201

RCS-207

Cassette for Lower

Expansion Horizontal

CORNER CASSETTE PROFILES

OS90 Cassette for VHB SG Tape

RCS-300

OS90 Cassette for SSG

RCS-301

IS90 Cassette for VHB SG Tape

RCS-310

IS90 Cassette for SSG

RCS-311

CASSETTE PROFILES

Standard Cassette

RCS-100

RCS-101

Intermediate Captured

Cassette

Cassette for Lower

Expansion Horizontal

RCS-107

MISC. CASSETTE PROFILES

Standard Perimeter

Closure

RCS-104

RCS-105

4-Sided to Standard

Curtain Wall

Transition

Captured Stem

Extension

RCS-106

Pressure Plate for

Captured Perimeter

RCS-111

RCS-112

Captured Perimeter

Closure

May 2015 -61- Parts List 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

PARTS LIST

Outside 90 Corner Mullions

OS90 Corner Mullion for 6-3/4" and

8" Systems

WW-240

OS90 Mullion for 10-7/8" System

(Shear Block Only)

WW-1175

Inside 90 Corner Mullions

IS90 Mullion for 6-3/4" System

WW-244

IS90 Mullion for 8" System

WW-245

Note: See system installation manual for additional extrusions required for Reliance Curtain Walls.

Corner Mull Trim

OS90 Mullion Filler for

6-3/4" System

CW-823

IS90 Mullion Filler for 6-3/4" & 8" Systems

CW-199

WW-220

OS90 Mullion Filler for

8" and 10-7/8" Systems

CASSETTE PROFILES

OS90 Corner

Mull Extension

RCS-302

OS90 Corner

1" Face Cap

RCS-303

OS90 Corner Mull

Face Cap Retainer

RCS-304

RCS-305

OS90 Corner

Mull Extension for

RCS-306

2-7/8" OS90

Corner Closure

RCS-306

IS90 2-Mull

Corner Closure

RCS-312

OS90 Cassette

Assembly Guide

RCS-308

RCS-314

IS90 Cassette

Assembly Guide

May 2015 -62- Parts List 1-866-OLDCASTLE (653-2278)

TM

R E L I A N C E C A S S E T T E C U R T A I N W A L L I N S T A L L A T I O N M A N U A L

PARTS LIST

Reliance -CS Accessories

GP−106

Spacer Gasket for Perimeter Closures

GP−1065

Setting Block for RCS-115-01

RCS−309−01

GP−200

Standard Sponge Gasket

Sponge End Dam for Perimeter Closures

GP−201

Cassette Clip

Retainer

GP−202

GP−203

Optional Silicone Gasket for Custom Colors

Cassette Clip

RCS−102−01

End Cap for

RCS−304

End Cap for

RCS−312

RCS−313−01

FS−322

FS−325

#12−14 x 1" Hex

Washer

Head Drillflex

#12−24 x 1 3/8" Hex

Washer

Head Drillflex

FS−351

#1/4−20 x 3"

Flat Head Drill Flex

FS−1

#8 x 1" PRH

Cassette Assy

Setting Chair

RCS−115−01

RCS−108

Isolator for Perimeter

Closures

RCS−109−01

End Cap for RCS-105

Transition

SSG Cassette Clip

RCS−202−01

#10 x 1/2" PRH

FS−55

FS−320

#10 x

1

2

" U−Drive at

Head/Sill End Dams

May 2015 -63- Parts List 1-866-OLDCASTLE (653-2278)