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International registered trademark n. 2.777.971 USER 2 - 24V / USER 2 HIDRO 23024015/16/17/18/19/20/21 ELECTRONIC CONTROL UNIT FOR SWING OPERATORS 24V SEA USA Inc. 10850 N.W. 21st unit 160 DORAL MIAMI Florida (FL) 33172 Phone:++1-305.594.1151 Fax: ++1-305.594.7325 Toll Free: 800.689.4716 67410925 REV 02 - 06/2010 USER 2 - 24V International registered trademark n. 2.777.971 CONNECTIONS M3 1 2 3 M7 M2 1 2 1 2 Electric lock +12V START 1 2 1 2 Common 15W Accessories Max 200 mA M10 1 2 Common Flashing lamp 24V 24V M9 M8 - + TART Ped. M6 1 2 - Negative battery charger 28V M1 Positive battery Battery charger S 1 2 Only with battery charger card Common + M5 Photocell 1 2 M4 Common M1 1 2 Antenna CMR Common 1 2 CALM Receiver module connector 24V REV 02 - 06/2010 feed connector Encoder 2 (Green) Common Limit switch Op.2 Limit switch Cl.2 Encoder 2 (White) M16 1 2 3 4 5 Encoder 2 (Brown) Common Safety edge Common M15 BUS Connector Programmer Jolly 67410925 1 2 Common CMD 2 1 2 STOP Encoder 1 (Green) Common Limit switch Op.1 Limit switch Cl.1 Encoder 1 (White) 12V Encoder 1 (Brown) 1 2 3 4 5 M14 M13 12 V M12 M11 CPO Connector programmer OPEN USER 2 - 24V International registered trademark n. 2.777.971 INDEX SAFETY INSTRUCTIONS ............................................................................................................4 COMPONENTS’ DESCRIPTION ..................................................................................................6 GENERAL INFORMATION ...........................................................................................................7 START, STOP, PEDESTRIAN START, ANTENNA, PHOTOCELL CONNECTIONS.....................9 ENCODER, LIMIT SWITCH, ELECTRIC LOCK, WARNING LAMP, EDGE...............................10 POWER SUPPLY AND MOTORS ARM - ALPHA - BETA CONNECTIONS..............................11 SELFLEARNING WORKING TIMES ..........................................................................................12 SETTINGS’ SELECTION ............................................................................................................13 EXTERNAL RECEIVER CONNECTION AND RADIO TRANSMITTER LEARNING ..................14 FUNCTIONING LOGICS.............................................................................................................15 BUS SYSTEM DESCRIPTION ...................................................................................................15 PROGRAMMER JOLLY PARAMETERS ADJUSTMENT............................................................ 16 CONNECTION OF BATTERIES .................................................................................................18 ALARMS AND MAINTENANCE DESCRIPTION ........................................................................18 TROUBLE SHOOTING ...............................................................................................................19 SAFETY PRECAUTIONS AND GUARANTEE............................................................................20 SALES CONDITIONS .................................................................................................................21 67410925 REV 02 - 06/2010 3 USER 2 - 24V International registered trademark n. 2.777.971 WARNING: Not following these instructions may cause severe injury or death to person IMPORTANT SAFETY INSTRUCTIONS WARNING - To reduce risk of severe injury or death: END USER ISTRUCTIONS 1) READ AND FOLLOW ALL INSTRUCTIONS 2) Never let children operate or play with door controls. Keep the remote control away from children. 3) Always keep the moving system in sight and away from people and objects until it is completely closedor stopped. NO ONE SHOULD CROSS THE PATH OF THE MOVING SYSTEM. 4) Test the system gate operator monthly. The system MUST reverse on contact with a rigid object or when an object activates the non-contact sensors. To obtain a reverse on contact with an object on hydraulic linear and in-ground operators SEA recommend to install the patented safety device “SAFETY GATE” for each leaf. After adjusting the force or the limit of the travel, retest the gate operator. Failure to adjust properly the gate operator properly can increases the risk of severe injury or death. 5) Use the manual release only when gate is not moving 6) KEEP GATES PROPERLY BALANCED AND MAINTAINED. An improper balancing or maintenance increases the risk of severe injury or death. Have a qualified service personal to make repairs to cables, spring assemblies and other hardware. 7)The entrance with a gate operators system is for vehicles only. Pedestrian MUST use separate entrance. 8) Every gate operator installation MUST have secondary protection devices against entrapment, such as edge sensors and photo beams more in particularly in places where the risk of entrapment is more likely to occure. The installer is responsible for grounding the operator system, for providing the main power breaker switch, and for making sure that the entire gate systems meets all applicable electrical codes. SAVE THESE INSTRUCTIONS 4 67410925 REV 02 - 06/2010 USER 2 - 24V International registered trademark n. 2.777.971 IMPORTANT SAFETY INSTRUCTIONS GROUNDING 67410925 Good grounding and proper surge suppression are an integral part of proper installation for a gate operator system. One or all of the following may require surge suppressors: high voltage power lines, low voltage power lines, telephone lines, data lines, low voltage control lines and loops. How much surge suppression is required depends upon how susceptible the area is to lightning and power surges. Regardless, good grounding is essential. To realize maximum protection, proper grounding and proper surge suppression is absolutely necessary. If the circuit breaker box is located close to the gate operator system, for example, in a guard house, then the ground from that circuit can be used to ground the gate operator system. Eliminate all 90° bends in ground wires and keep a minimum of three feet between the surge suppressor and the equipment being protected. If the power source or circuit breaker box is not located close to the gate operator system an Isolated Ground Zone (IGZ) needs to be created. An IGZ can also be created if the circuit breaker box is located close by the gate operator system. An IGZ is an imaginary circle drawn around the gate operator system. The gate operator system not only includes the gate operators and control panel, but all of the accessories and devices associated with it at that controlled entry point. This includes loop detectors, card readers, digital entries, telephone entries, any device that has a ground or requires a ground and ali of the surge suppressors. The ground bus is a common ground point calied a Single Point Ground (SPG). It is used to bond all the equipment and device grounds in the IGZ together. The SPG is very important because it helps eliminate different ground potentials that can be present on the equipment. In such cases, equipment damage occurs even with surge suppressors. Do not use or connect the ground wire coming from the circuit breaker box. By using an Isolated Ground Zone, you are separating the gate operator system from the house or building ground. This eliminates ground potentials. It is recommended that the ground bus be located in a separate NEMA type enclosure. All grounds will be tied to this ground bus. Some points to remember: Keep all ground wires as straight as possible. Do not have any sharp 90° bends. Have a minimum of 3 feet of wire between the surge suppressor and the equipment being protected. Equipment ground wire should be a minimum of 12 AWG. The main ground wire from the bus bar to the ground rod shouid be an 8 or 6 AWG copper wire. Ground rod should be a minimum of 10 feet in length, longer depending on local soil conditions. For more information regarding good grounding practices check: National Electric Code art. 250; IEEE Emerald Book, standard 100; International Association of Electric Inspectors. SAVE THESE INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS REV 02 - 06/2010 5 USER 2 - 24V International registered trademark n. 2.777.971 M3 Replace Fuse when led is on M4 M5 M6 USER24V M7 LED2 M9 LED3 PHOTO M12 LED7 M11 FLASH BATTERY STOP LED10 LED11 LED12 LED13 SET LED15 LED14 CPO M15 LSC-M1 PEDESTRIAN SET MOT PWR LED9 LED6 LSO-M1 LED4 LED8 M10 STA RT M8 LED5 M13 LOCK LIGHT MOT2 M1 LED1 CALM MOT1 DESCRIPTION OF THE COMPONENTS LED18 M14 SAFETY EDGE DEL.TIME LED16 MENU LED17 BUS M16 LED22 GATE TYPE POWER LOGIC SPEED LSO-M2 PAUSE LSC-M2 TX SET MENU LED19 LED20 LED21 CMR CMD LED1 = Fuse breaking signal LED2 = Start LED3 = Photocell LED4 = Limit switch opening M1 LED5 = Limit switch closing M1 LED6 = Pedestrian Start LED7 = Stop LED8 = Battery LED9 = 24V Power supply LED10 = Using modality LED11 = Limit switch opening M2 LED12 = Time of pause LED13 = Limit switch closing M2 LED14 = Safety edge LED15 = TX Programming LED16 = Leaf delay adjustment LED17 = Functioning logics LED18 = BUS Indicator LED19 = Function indicator LED20 = Function indicator LED21 = Function indicator LED22 = Motors’ speed adjustment SET = Setting MENU = Selection 6 67410925 M1 = Motor 1 power supply M3 = Battery card connection M4 = Motor 2 power supply M5 = 24V exit M6 = 24V 15W Warning lamp M7 = Start M8 = Electric lock exit M9 = Photocell connection M10 = Pedestrian start M11 = Encoder / Limit switch M1 M12 = Stop M13 = Security edge M14 = Encoder / Limit switch M2 M15 = BUS accessories connection M16 = Antenna CMD = programmer connector Jolly CMR = Receiver module connection CALM = 24V power supply connection CPO = Programmer connector OPEN REV 02 - 06/2010 USER 2 - 24V International registered trademark n. 2.777.971 GENERAL INFORMATION The information in this section of the manual are only for technicians or for qualified or authorized installers. GENERAL CHARACTERISTICS The USER 2 24V control unit has been designed to manage one or two low voltage swing gate operators with or without electronic limit switches. It is of very small dimensions and besides the possibility to adjust motor speed, amperemetric anti squeezing sensitivity, leaf delay in closing, pausing time, it is also possible to manage a display, through which it is possible to control a lot of management functions and the maintenance of the control unit. The most important change however concerns the presence of a BUS connector with two wires, through which it is possible to connect accessories as photocells, flashing lamp, key switch and so on,... connecting only two cables with the control unit. The self- learning of working time can be done automatically. TECHNICAL SPECIFICATIONS Control unit power supply Absorption in stand by Max. motor charge Max. accessories charge Max. Flash light charge Environment temperature Protection fuse (24V accessories) Function logic Opening/closing time Time of pause Thrust Slow down Input on connecting terminal Output on connecting terminal Board dimensions Specifications of optional batteries Specifications of external enclosure Special accessories 24 V 100 mA 90 W x 2 24V 250mA 24V 15W max. -20°C +50°C 1 (1,6mA) Automatic / Manual / Security / Semiautom. In selflearning in programming phase Adjustable Adjustable Adjustable Battery power supply / Total opening /Pedestrian opening adjustable / Edge/ Stop / Limit switch opening and closing / Encoder/ BUS accessories Power supply accessories 24V / Motors 24V / Flashing lamp 24V / Electric lock 12V 156 x 100 mm 24V Pb 2Ah min. 305 x 225 x 125 mm - Ip55 Battery charger card (cod.23101105), Relay card for courtesy light or bolt lock (cod.23101106), Programmer JOLLY (cod.23105276), Programmer OPEN (cod.23105290), Photocell SUNSET BUS (cod.23102075) ARRANGEMENTS Read attentively the installation manual as it gives important indications concerning safety, installation, use and maintenance. Installation, maintenance, reparation, controls and eventual putting out of function of the product must be executed by qualified staff only. For the security of people it is important to follow with attention all the advises and instructions in this manual. A wrong installation or a wrong use of the product can cause sever damages to people. 67410925 REV 02 - 06/2010 7 USER 2 - 24V International registered trademark n. 2.777.971 The max. length of the power supply cable between control unit and motors is 10m, use cables with 2,5 mm2 section. Use wirings with double insulated cables (cables with sheath) up to the immediate proximities of the terminals especially for the power supply cable (230V~). The control unit must not be used by people (including children) whose physical, sensory or mental ability is reduced, or with lack of experience or knowledge, unless they are guarded or have been instructed on how to use the control unit by a person respondsible for their safety. Children must be guarded to make sure that they don't play with the control unit. Foresee on the power supply net of the automation a device that assures the complete omnipolar disconnection from the net, with a distance of opening of the contacts on each pole of at least 3mm. Those devices of disconnection have to be foreseen on the power supply net accordingly to the rules of installation, and they have to be directly connected to the power supply terminals. It is necessary to keep in adequate distance (at least 2.5 mm in the air) the low tension conductors (230V~) from the very low tension conductors (SELV) or to use a suitable sheath of at least 1 mm which supplies an additional insulation. Make sure that during installation the power supply and interconnection cables cannot come into contact with pointed or sharp extremities. Dispose of the package materials (plastics, carton, polistirene, etc.) respecting the laws in order. Keep nylon and polistirene bags out of the reach of children. Save these instructions for further information attaching them to the technical documents. This product has been projected and built exclusively for the use described in this instruciton manual. Uses not indicated in this manual could damage the product and be source of danger. SEA declines all responsibility for improper or different use from the one for which it has been planed and described in the present manual. Don't install the product in explosive atmospheres. SEA declines all responsibility for the non-observance of the good technique in the construction of closings (doors, gates, etc.), as well as for the deformations which could occure during the use. Remove the power supply before any intervention on the installation. Disconnect also possible battery buffers if present. Make sure that the earth installation has been correctly made: connect all the metallic parts of the closing (doors, gates, etc.) and all the components of the installation provided with earth terminals. Apply all the safety devices (photocells, sensitive edges, etc.) which are necessary to protect the area from dangers of crushing, conveying, cutting. SEA declines all responsibility for safety and for the correct functioning of the automation if parts of other producers are used. Use only original parts for any maintenance or reparation. Do not modify the parts of the automation if not explicitly authorized by SEA. Instruct the user of the installation on the applied command systems and how to manually open the gate in case of emergency. What is not explicitly contained in these instructions is not permitted. 8 67410925 REV 02 - 06/2010 USER 2 - 24V International registered trademark n. 2.777.971 1 + 24V M 9 M 10 M 16 M5 M 12 Photocell 1 Connection When the ray of the photocell is crossed, and the automation is in phase of closing it reverses its movement. Through programmer JOLLY it is possible to activate the photocell in opening, if activated it causes the interruption of the movement as long as it is busy, for then continuing the opening as soon as it is released. Note: If the photocell is not connected, put a jumper between the clamps 1 and 2 of (M9). + = 24V - = 0V C = Connection Com = Common The photocell is also usable in connection with BUS photocells. M 7 M 5 START - STOP - PEDESTRIAN START - ANTENNA PHOTOCELL JOLLY OPTIONS FOTOCLOSE activation: If activated when the photocell is crossed during the pause, the gate interrupts the pause and immediately closes again. TIMER activation: If the entry is activated it turns into a N.O. entry with TIMER function (see TIMER) 2 - ANTENNA TX RX Connect the antenna as in the picture. + N.C. 2 - M16 GND 1 + 1 - Com M9 2 - 1 2 M10 N.O. - 1 2 M12 N.C. 1 2 M7 N.O. JOLLY OPTION TIMER 67410925 PEDESTRIAN START (N.O.) To obtain a partial opening (only one leaf opening) connect the key-button wires as in the picture. It is possible to connect other command devices (push button board, radio receiver, keypad). From the display it is possible to adjust the pedestrian opening space: 30%, 50%, 100%. Note1: The contact for partial opening is a N.O. Contact (Normally open) Note2: Partial opening will always operate the M1 motor. Nota3: In manual logic it is necessary to keep pressed the Start Ped. for the reclosing of the leaf. JOLLY OPTIONS Activation TIMER: this entry can be transformed into TIMER (See TIMER) STOP (N.C.) The pressure on this button immediately stops the motors in any condition /position. A start command is needed to re-start movement. After a stop the motors always re-start in closing. Notice: If stop button is not used make a jumper between terminals n° 1 and 2 of M12. START (N.O.) An impulse given to this contact opens and closes the automation depending on logic selected. It can be given by a key switch, a keypad, etc. To connect the other devices refer to the related instructions leaflets. (ie. loop detectors and proximity switches) Note1: In manual logic it is necessary to keep pressed the Start for the opening of the leaf. Can be activated through the Jolly programmer or modifying either the PHOTO entry or the PEDESTRIAN entry. In both cases it’s a N.O. Contact which provoques the opening of the leaves keeping them open until it is activated. When it’s released, the gate attends the set pausing time and executes the reclosing. Note2: When activated on the pedestrian entry, the pedestrian will be disabled also on the radio transmitter. Note3: In case of intervention of a security device during the timer (Stop, Ammeter, Edge), to restore the movement it will be necessary to give a start impulse. Note4: In case of no power supply if during restoration a TIMER is activated, the automation executes the closing and the re-opening of the leaves restoring automatically the TIMER function. REV 02 - 06/2010 9 USER 2 - 24V International registered trademark n. 2.777.971 6 M M 8 M 11 M 14 Encoder / Ammeter sensor The encoder is a device that allows to reveal possible obstacles during the opening and the closing of the gate. When this device intervenes in opening it causes the inversion of the movement for around a second, if it intervenes in closing it causes the total reopening. Note 1: Such function is active through an ammeter sensor on the control board. It is not necessary to mount any external devices for the respect of the normative. Nota2: The ammeter sensitivity is adjustable through the Palmuser modifying the motor torque parameter for every single leaf. On the control unit the torque can be adjusted in 4 steps: low, middle, middle high, high and contemporarily on both the motors. With high torque the gate reverses after 5 seconds. Attention: after every intervention of the ammeter sensor it is necessary to give a start impulse to restore the movement. M 13 ENCODER - LIMIT SWITCH M14 JOLLY functions: With the JOLLY programmer the torque parameters can be adjusted linearly from 10% to 100% on each single motor. Furthermore, they are differentiable between opening and closing. Brown Com Green Com Green 24V 2 3 4 5 Encoder M2 Opening Limit Switch M2 Com JOLLY functions: With the Jolly programmer such function is tied up to the presence of at least one liit is possible to activate the function antiintrusion. Limit switch, that if released, forces the motor to re-close. 1 2 3 4 5 White Brown M11 White Limit switch If not connected they don't have to be bridged. For the limit switch function the presence of the limit switches in both closing and opening is necessary. In 1 case of single leaves it is not necessary to bridge the limit switch of the motor 2. 24V For the right function of the limit switches there must be a Encoder M1 corrsipondence between the direction of movement of the motors and the respective occupied limit switches. Com = Common C = Contact Opening Limit Switch M1 Com C C Com Closing Limit SwitchM1 Com C C Closing Limit Switch M2 SECURITY EDGE ELECTRIC LOCK AND WARNING LAMP Electric lock exit An electric lock of 12V 15W max can be connected . The electric lock activates at every opening cycle for about 1,5 s. 1 2 M13 JOLLY function: Through the Jolly programmer it is possible to disactivate the electric lock if not used. This operation allows to save energy of the control unit. 10 67410925 1 2 Safety edge Flashing Lamp 24V 15W (Warning lamp ) The warning lamp advises that the automatic gate is in movement performing 1 flash /second in opening and 2 flashes / second in closing. Instead it remains turned on fix during pause. To connect it, connect the wires of the warning lamp as shown in the figure. M6 M8 It is possible to connect an active safety edge on the terminal M13. If this device is pressed it opens the contact causing a partial inversion of the movement both in opening and in closing. If not used bridge the contacts 1 and 2 of M13. Note: contact N.C. 1 2 JOLLY functions: It is possible to activate a pre-flashing of 3 seconds before activating the automation, on setting pre-flashing on ON, through the Jolly programmer. Furthermore from the flashing lamp it is possible to verify some alarm signals. See alarms indications. Through the Jolly programmer it is possible to set this exit with fixed flashing also when the gate is not moving or it is possible to change this exit into control lamp. In such case all the indications of alarm remain on the warning lamp as long as they are active. REV 02 - 06/2010 USER 2 - 24V International registered trademark n. 2.777.971 POWER SUPPLY - MOTORS ARM-ALPHA-BETA CA M1 1 M4 1 2 M+M- LM M4 2 M1 3,6 A delayed fuse on 230V ~ power supply . 6,3A delayed fuse on 115V ~ power supply. M+MHT ELETTROIDRAULICO 4 FLIPPER M2 3 4 115V o 230V ALPHA STD 3 ˜ ˜ 4 G 3 BETA Motor 2 Output for Motor 2 connection M+ = OPEN/CLOSED M- = CLOSED/OPEN 4 3 SURF 2 HT ELETTROIDRAULICO N P M1 FLIPPER 1 2 ALPHA STD 1 2 Motor 1 Output for Motor 1 connection M+ = OPEN/CLOSED M- = CLOSED/OPEN 1 BETA 2 G 1 N P SURF Power input Input for the connection of the electric power. P = PHASE - LIVE NOTICE: for the connection to the electric N = NEUTRAL power see the law in force. G = GROUND 67410925 REV 02 - 06/2010 1 2 11 USER 2 - 24V International registered trademark n. 2.777.971 SELFLEARNING WITH DEFAULT PARAMETERS The control unit is pre-set with the default settings, to learn the working times it is sufficient to press the Menu button once and to hold pressed the SET buttonuntil the motors start in closing. The settings of DEFAULT are: SEMIAUTOMATIC LOGIC, DOUBLE LEAF ENCODER OFF, MIDDLE SPEED, LEAF DELAY 3 S., PAUSE 2 S., AVERAGE TORQUE, SLOWDOWN SPEED 30%, LEARNING SPEED 50%, ACCELERATION 70%, DECELARATION 30%, LEAF STROKE OFF, ANTI-INTRUSION OFF, SELFTEST OFF, PEDESTRIAN 100%, PHOTO OPENING OFF, MAX CYCLES 100000, MOTOR TYPE: FLIPPER. IF YOU WANT TO RESTORE THE DEFAULT SETTINGS JUST SWITCH ON THE CONTROL UNIT KEEPING PRESSED THE BOUTONS MENU AND SET CONTEMPORARILY. WORKING TIMES SELF LEARNING Note1: it is not necessary to put a jumper between the STOP, PHOTOCELL and SECURITY EDGE (N.C.) contacts if Fig. 1 they are not used. If they are used during selflearning phase they must stay (N.C.). Note2: For the electro-hydraulic it is recommanded to set the learning and the functioning speed on the same value. Note3: If accessories are connected on the BUS, align the photocells before programming, as shown on pag.13 OFF 1) Make sure that each accessory (photocells, push buttons, and so on) works properly and eventually adjust the leaf delay. 2)If necessary adjust the self-learning speed through the palm user. 3)Disconnect the power supply (Fig. 1), release the motors (Fig. 2-3) and put the leaves manually next to the stop in closing (Fig. 4). Reset the mechanical lock (Fig. 5-6) 4) Connect the control board to the power supply (Fig.7). 5) Select the desired type of motor; use as shown on pag. 11 or through JOLLY programmer. 6) Press the button “SET” until the led of the color corresponding to the type of application (single leaf, double leaf, Encoder ON, Encoder OFF) switches on. 7) Hold pressed the button “SET” until the motors start in closing and then release the button. Note: If the motors do not start check the alignment of the FOTOBUS and give an impulse on SET. Note: If one or both motors should start in opening remove the power supply and reverse the cables of the motor or the motors which start in opening. Afterwards repeat the procedure starting from point 4. 8) Both leaves will start the closing with reduced speed (Fig.4). 9) At the attainment of the stops they will automatically execute an opening cycle with reduced speed (Fig.8). After having reached the stop in opening they will automatically perform a closing cycle. 10) Wait for the end of the closing of the leaf (Fig.9). The self-learning is done. BETA FLIPPER Release Operator released Fig. 2 BETA Fig. 6 M1 Fig. 3 M2 M1 M2 M1 M2 Fig. 8 Fig. 4 Fig. 7 FLIPPER A ON Operator locked Lock Fig. 5 Fig. 9 A) Select LED 10 of the self-learning through the MENU button, with LED 10 turned on press button SET to choose the function modality: - led L20 yellow = double leaf Encoder OFF - led L21 red ON = single leaf Encoder OFF - led L19 and 20 green and yellow = double leaf Encoder ON - led L19 and 21 green and red = single leaf Encoder ON B) Once the functioning modality has been chosen hold pressed SET up to the departure of the motors in closing and then release the button. A) Press the “Menu” button so that to turn on the LED10 Programming B) Press the “IMP” button till the Led of the colour which corresponds to the type of installation (single leaf, double leaf, Encoder) turnes on. LED10 Keep pressed the button “SET” till the departure of the motors in closing and then release the button. LED19 SET GREEN LED20 YELLOW LED21 12 67410925 RED MENU REV 02 - 06/2010 JOLLY functions: 1) With the JOLLY programmer it is possible to start the programming without using the MENU and SET bouton. 2) With the JOLLY programmer it is possible to chose the type of motora and the type of application without using the MENU and SET boutons. USER 2 - 24V International registered trademark n. 2.777.971 SELECTION OF THE SETTINGS The adjustments of the control unit are executed through the buttons "MENU" and "SET” . Pressing the "MENU” button you select the Leds corresponding to the various functions to be set, pressing the “SET” button you select the leds corresponding to the desired values inside every single function. LED12 PAUSE LED15 TX LEARNING. LED10 SELF LEARNING LED16 LEAF DELAY LED19 SET GREEN LED20 YELLOW LED21 RED MENU Programming LED22 SPEED LED17 LOGICS Selecting LED 12 with the“MENU" button you enter into pausing time regulation, with LED 12 turned on, hold pressed the selected button "SET” for the desired time of pause. According to the colour that the leds 19, 20 and 21 will assume it will be possible to have an order of the length of the set time of pause. If the button is released and pressed again the time of pause will be annulled. Led L19 green turned on Time of pause <15 S. Led L20 yellow turned on Time of pause <45 S. Led L21 red turned on Time of break >45 S. up to 180 S. JOLLY function: With the JOLLY programmer it is possible to adjust linearly this parameter without using the MENU and SET buttons. Selecting LED 16 with the “MENU" button you enter into the opening leaf delay adjustment, with LED 16 turned on, press the button "SET” till to select the desired leaf delay, observing the colour of the leds 19, 20 and 21. Led L19 green turned on leaf delay OFF Led L20 yellow turned on leaf delay <4 S. Led L21 red turned on leaf delay >4 S. up to 12 S. JOLLY function: With the JOLLY programmer it is possible to adjust linearly this parameter without using the MENU and SET buttons. Selecting LED 17 with the “MENU" button you enter into the choice of the functioning logics, with LED 17 turned on, press the button "SET” till to select the desired logic, observing the colours of the Leds 19, 20 and 21. Led L19 green turned on manual logic Led L20 yellow turned on automatic logic Led L21 red turned on security logic Led L19 and L20 green and yellow turned on semi-automatic logic. JOLLY function: With the JOLLY programmer it is possible to select the logic without using the MENU and SET buttons on the control unit. Selecting LED 22 with the “MENU"button you enter into the choice of the motors' speed, with LED 22 turned on, press the button "SET” till to select the desired speed, observing the colours of the leds 19, 20 and 21. Led L19 green turned on slow speed Led L20 yellow turned on middle speed Led L21 red turned on high speed Hold pressed “SET” for more then 5 seconds to annul the executed number of cycles JOLLY function: With the JOLLY programmer it is possible to select the speed without using the MENU and SET buttons on the control unit. Selecting LED 10 and LED 12 (with alternate flashing) with the “MENU” button you enter into the motor torque adjustment. With LED 10 and LED 12 flashing alternatively keep pressed the button “SET” while selecting the desired torque observing the color of the LEDS 19, 20, 21. Led L19 green turned on, torque = Low Led L20 yellow turned on, torque = Middle Led L21 red turned on, torque = Middle high Led L19, L20 and L21 turned on, troque = High JOLLY function: With the Jolly programmer this parameter is adjustable linearly for every single motor and differentiable within opening and closing without using the SET and MENU buttons on the control unit. Selecting LEDS 22 and 17 (with alternate flash) with the “MENU” button you enter into the choice of the type of motor that you are using. Note: In default the control unit is set on the FLIPPER motor. Led 19 green Alpha and Field Led 20 yellow Beta Led 21 red Flipper MENU HIDRO LED19 Hydraulic LED20 Barrier JOLLY function: With the Jolly programmer it is possible to select the motor type without using the SET and MENU button on the control unit. After 30 seconds without having pressed any button, the parameters' adjustment function will be automatically left. If the control unit turns on when holding pressed the buttons “MENU” and “SET” contemporarily, the control unit will start with the DEFAULT parameter (see preceding page). 67410925 REV 02 - 06/2010 13 USER 2 - 24V International registered trademark n. 2.777.971 EXTERNAL RECEIVER M7 M10 + - 1 1 22 Com Com 2 2 Star t ped For the connection of the receiver refer to the relative instructions manual. 24V Example: Connection of a radio receiver 11 2 2 Start 11 Com M 10 M 7 M 5 M5 RADIO TRANSMITTER SELF LEARNING WITH RECEIVER ON BOARD OF CONTROL UNIT ! WARNING: Make the radio transmitters programming before you connect the antenna and insert the receiver into the special CMR connector (if available) with turned off control unit. (The control unit automatically recognizes if the receiver is a RF or RF Roll module). Note: With a RF module it will be possible to use only 12 bit radio transmitters, that are Coccinella Dip and Copy and Smart Dual. With RF Roll module it will be possible to use only Coccinella Roll radio transmitters. 1. Press repeatedly the button “MENU” till to select the led 15 (red), at this point press the button “SET” and the led15 will flash together with the led 19 (green) to signal that it waits for a code to be associated to the total opening; 2. Press the desired button of the radio transmitter, the led19 (green) will turn off to signal the memorisation of the data; now it returns to flash for 5 seconds waiting for other codes. 3. If it is desired to also associate a command to the pedestrian start, press SET again, the led 20 (yellow) will flash for signalling that it is waiting for a code to be associated to the pedestrian opening; 4. Press the desired button of the radio transmitter, LED 20 will turn off to signal the memorisation of the data; now it will turn to flash waiting for other codes to be associated to the pedestrian start. If no other buttons are pressed within 5 seconds the programming will be left. 5. At this point it is possible to press the desired button of the radio transmitter and the leds 19,20, 21 (green, yellow, red) will show the available memory, led19 (green) shows the occupied memory, less than 50%, led 20 (yellow) shows the occupied memory , more than 50%, led 21 (red) full memory. 6. To delet all memorized codes keep pressed for more than 5 seconds the adjusted button until the leds yellow, red and green will flash contemporarily to confirm the cancellation. JOLLY functions: It is possible to monitor the state of occupation of the of the radio transmitter memory. Note: The control unit, can be directly interfaced with the OPEN system for the management of Coccinella Rolling Code radio transmitters LED15 LED19 SET GREEN LED20 YELLOW LED21 RED MENU Programming Notes: - Enter radio transmitters learning only when the working cycle stops and the gate is closed. - It’s possible to memorize up to 800 codes (buttons). - If all available codes have alredy been memorized and you try to memorize a further code, the led 21 (red) will flash for signalling the error. - If the board receives a code which was already associated to another function it will be updated with the new function. 14 67410925 REV 02 - 06/2010 USER 2 - 24V International registered trademark n. 2.777.971 FUNCTION LOGIC SEMI AUTOMATIC LOGIC A start impulse opens the gate. A second impulse during opening stops the mouvement. With the gate opened a start impulse is necessary for its re-closing. A start commande during the closing reverses the movement. SECURITY LOGIC A start impulse opens the gate. A second impulse during opening reverses the movement. A start impulse during closing reverses the movement. A start commande during pause causes the immediate re-closing. MANUAL LOGIC The gate opens when the Start push button for opening is pressed and held; releasing it stops the gate. The gate re-closes as long as the button connencted to the pedestrian START will be pressed; releasing it stops the gate. To execute complete opening and/or closing cycles it is necessary to keep the relative push buttons constantly pressed. AUTOMATIC LOGIC A start impulse opens the gate. A second impluse during the opening will not be accepted. An impulse during the pause won’t be accepted. An impulse during the closing reverses the movement. JOLLY function: With the JOLLY programmer it is possible to select the logic without using the SET and MENU buttons on the control unit. DESCRIPTION OF THE BUS SYSTEM The BUS is a connecting system through which it is possible to connect different accessories among which: photocells, key switches, warning lamps, numerical keyboards and key selectors, all in parallel on the same entry and all through two only threads. This system therefore allows to eliminate the two threads of the power supply for the accessories, therefore every accessory will be equiped with only two threads. Every accessory is equiped with a rotating changer, which allows to join the various devices according to a numerical sequence which defines the particular function assigned to that accessory. Photocells' alignment If photocells are connected on the BUS it is necessary to line up the same before programming. To do the alignment it is necessary to start a self-learning cycle of the times. At this point, the gate will stand still, as long as the photocells are not lined up. Once the photocells have been lined up, push the SET button to restart the self-learning of the times. Photocells BUS addressing Rotating Changer on TX and RX on 0 or 1 = photocell active only in opening Rotating Changer on TX and RX on 2 or 3 = photocell active only in closing Rotating changer on TX and RX on 4 = photocell both in opening and in closing. The positions from 6 to 9 are interpreted as active photocells both in closing and in opening. Note: Two couples of photocells with the same function have to have a different number. For ex. on two couples in closing TX and RX of the first one will have the number 2, TX and RX of the second couple will have the number 3. Initialization BUS Connect all the devices in parallel on the clamp M15 or in parallel between them. At the lighting of the control unit make sure that the LED18 (red) performs some fast flashes, at this point, if the red led remains turned on this means that there is an error on the BUS, signalled from the display or by 8 flashes on the warning lamp, but if the red led will keep on flashing slowly the BUS is perfectly working. NOTE: To repeat the search of the peripheral BUS in case of BUS error, press contemporarily the buttons + and - of the display, or press the button until led 20 turns on . At this point keep pressed SET as long as led 20 does not turn off and led 19 turns on. 1 M 15 M15 2 TX TX 67410925 RX RX REV 02 - 06/2010 15 USER 2 - 24V International registered trademark n. 2.777.971 PROGRAMMER JOLLY PARAMETERS ADJUSTMENT The Jolly programmer allows to keep under control all the parameters of the control unit and it results essential for the initial setting of some parameters, which are: pre-flashing, photocell self-testing, photocell in opening, anti-intrusion, torque motore1 and 2, deceleration speed, learning speed, acceleration, deceleration, leaf stroke, number of cycles, pedestrian opening, etc. Screen 1 Language: Italian Screen 2 Cycle Double/single leaf Encoder Time of pause Screen 3 Learning Cicli exec. Mem. free With buttons + and - it is possible to modify the language The arrow shows that the parameter is modifiable with the buttons + and - Semiaut./manual/automatic/security Select double or single leaf on/off (function with encoder, not implemented) [0÷120]s (time of pause in seconds) Shows the working logic adjusted on board of the control unit. on alignment/off (signalling of the execution of the learning) [0÷2 32] (number of executed cycles) [0÷100]% (percentage of available memory for the learning of remote controls) Note: The alignment appears only if photocells are present on the BUS. (Field/Alpha) (Flipper) (Beta) [30÷100 ] adjusts the motors’ speed [30÷100 ] adjusts the slow down speed [30÷100 ] adjusts the learning speed Indicates the type of motor set Note: Hydraulic/barrier on USERHIDRO Screen 4 Motor Speed Sl. speed Lear. Speed. Screen 5 Photocell Tx1 Photocell Tx2 Photocell TX3 [OK-NP] (peripheral reveal - not present) [OK-NP] (peripheral reveal - not present) [OK-NP] (peripheral reveal - not present) Screen 6 Photocell TX4 Photocell TX5 [OK-NP] (peripheral reveal - not present) [OK-NP] (peripheral reveal - not present) Screen 7 Photocell Rx1 Photocell RX2 Photocell Rx3 [OK-NP] (peripheral reveal - not present) [OK-NP] (peripheral reveal - not present) [OK-NP] (peripheral reveal - not present) Screen 8 Photocell RX4 Photocell RX5 16 67410925 [OK-NP] (peripheral reveal - not present) [OK-NP] (peripheral reveal - not present) REV 02 - 06/2010 The screens 4, 5, 6, 7, 8 and 9 show the type of accessory on the BUS. USER 2 - 24V International registered trademark n. 2.777.971 PROGRAMMER JOLLY PARAMETERS ADJUSTMENT NOTE: For the respect of the valid European ruels on the safety of the electric gates, it is recommended to not adjust the parameters torque Max 1 and torque Max 2 on the value 100%. Screen 9 Interface relay Flashing lamp [OK-NP] (peripheral reveal - not present) [OK-NP] (peripheral reveal - not present) Screen 10 Accelerat. Decelerat. Leaf delay Pedestrian op. [0÷100]% (inclination of the ramp of acceleration) [0÷100]% (inclination of the ramp of acceleration) [0÷12] s. (adjusted leaf delay) [30,50,100]% (percentage pedestrian opening) Screen 11 Torque op. M1 Torque op. M2 Torque clo. M1 [10÷100]% (max. current of the motors) [10÷100]% (max. current of the motors) [10÷100]% (max. current of the motors) Torque clo. M2 [10÷100]% (max. current of the motors) Screen 12 Anti-intrusion Pre- flashing Autotest photo. Max cycle Screen 13 Warning lamp Photo in opening Leaf storke Electric lock Screen 14 Photo/Timer Ped/Timer Clos. Photo Screen 15 List of events on/off (in ON it implicates the presence of a contact N.C. on the limit switch that, if freed, forces the motors in closing on/off (activation of the pre-flashing) on/off (activates autotest photocell) 0÷100000 (indicates the number of cycles after which it is necessary to follow up the maintenance) Normal/Control/Continuous on/off (activation photocell in opening) on/off (leaf stroke to release/lock the lock) on/off (on off no comand is given to the electric lock) ON/OFF On ON the PHOTO entry becomes TIMER ON/OFF On ON the PED entry becomes TIMER ON/OFF On ON if the photocell is occupied the gate recloses interrupting the pause it sums up the last 10 events on the control unit It allows to regulate the duration of the acceleration of the motors on the start If on 100% the gate will immediately depart at the max. adjusted speed It allows to regulate the duration of the deceleration of the motors at the end of opening and closing. If on 0% the gate won't effect the phase of deceleration. Allows to regulate and to visualize the sensitivity of the anti-sqeezing for single leaf and for opening direction. With value 100% the gate in presence of obstacle will reverse the movement after 5 seconds. Normal: 1 Flash/s in opening 2 Flash/s in closing On in pause Control lamp: the alarm signals remain until they are eliminated Continuous: flashes always also when gate is not in movement If activated in opening it stops the automation as long as it is occupied. When restored in opening the opening continues, in closing it reverses the movement. Diagnostic 10 last events N°10 N°9 N°8 67410925 REV 02 - 06/2010 17 USER 2 - 24V International registered trademark n. 2.777.971 Positive battery Negative battery charger (BAT) Battery signals: - Batteries loaded up to 20V: green led turned on, red led turned off. S - M 3 CONNECTION OF BATTERIES TO BATTERY CHARGER CARD 28V Battery charger + Cod.23101110 -Batteries with tension between 20 and 18V: green led flashes, red led is off ; in absence of net the flashing lamp signals that the battery is unloaded sending flashes with less frequency. - Unloaded batteries <18V: green led off, red led turned on fix. In absence of net the cycle will be stopped and the flashing lamp will send 10 flashes. Solar Panel + = charge 200mA ~ ~ = charge 360mA ~ = charge 800mA CN1 GND GND PSOL BAT 28V + S - Grey connector USER24 GND Battery current (mA) Battery (Ah) -+ -+ 800 12 or 16 12V 12V 360 7 200 2 Batteries Insert two 12V batteries connected in series. ALARMS INDICATIONS The flashing sequence is signalled at every opening and closing of the automation on the warning lamp. The warning lamp will send a flashing every second in opening and two flashings in closing, while it will remain turned on fixed in pause. Flashings Number 2 3 4 5 Kind of alarm Photocell Photocell in opening Safety edge Stop Flashings Number 6 7 8 9 10 Kind of alarm Collision on obstacle Reached maximum cycles Alarm BUS Motor failure Alarm battery unloaded ALARM SIGNALS The dammages with 2,3, 4 and 5 flashings, refer to normally closed contacts, therefore verify if such are the connections and/or the correct working of the photocells, of the Stop button and/or of the safety edge. 2. The failure with 6 flashes refers to a collision with an obstacle which has been revealed by the ammeter sensor, therefore it is necessary either to repalce the motor or to verify the conditions of the connections. 3. Periodically, in relation to the number of manoeuvre and the type of gate, it is recommended to execute, if the gate has modified the attritions and it doesn't work, the re-programming of the times of learning on the electronic board. The dammage with 7 flashes refers to the attainment of the established maximum cycles for the maintenance of the control unit, therefore it is necessary to perform the maintenance and to put on zero the number of cycles, according to the following procedure: Through the button SEL select the led 22 of the motors’ speed, keep pressed the chosen button for more than 5 seconds. 4. The dammage with 8 flashes indicates a generic error on the BUS, this means that there is a short circuit on one of the connected devices to the BUS, and it it necessary to verify the connections and the functionality of the connected devices or the connected devices are not correctly joined between them (see paragraph on the BUS management) 5. The failure with 9 flashes refers to a shortcut on the motor, therefore it is necessary either to replace the motor or to verify the conditions of the connections. 18 67410925 REV 02 - 06/2010 USER 2 - 24V International registered trademark n. 2.777.971 TROUBLE SHOOTING Advises Make sure all Safety LED are turned ON All not-used N.C. contacts must have jumpers Problem Found Motor doesn’t respond to any START impulse Possibile Cause a.) Jumper missing on one of the N.C. Contacts b.) Burnt fuse Solution a.) Check the connections or the jumpers on the connections of the safety edge, of the stop and of the photocell b.) Replace the burned fuse on the control unit led 1 turned on. Gate doesn’t move while the motor is running Gate doesn’t reach the complete Open / Closed position a.) The motor is in the released position a.) Re-lock the motor b.) There is an obstacle b.) Remove obstacle a.) Wrong setting of the limit switches a.) Set limit switches b.) Error on programming b.) Repeat programming c.) Gate is stopped by an obstacle c.) Remove obstacle d.) The fitting geometry is inadequate d.) Check fitting geometry following the operator installation manual e.) Torque too low e.) Increase torque parameter The gate opens but doesn’t close The gate doesn’t close automatically 67410925 a.) The photocell contacts are not closed b.) Ammeter alarm a.) Check the LED or the jumpers or the signals indicated on the warning lamp b.) Check if the ammeter alarm has intervened and eventually increase the torque parameter. a.) Pause time set to high a.) Adjust pause time B.) Control unit in semi-autom. logic B.) Adjust the automatic or security logic REV 02 - 06/2010 19 USER 2 - 24V International registered trademark n. 2.777.971 SAFETY PRECAUTIONS Every change on trimmers and on dip switch must be done with the gate closed, or without power supply. All electrical installation work should conform to the current edition of the LEE Regulations and all electrical work should only be carried out by a competent electrician. A 16A - 0,03A differential switch must be incorporated into the mains electrical supply of the gates. Earth bonding of the entire gate system must be correctly carried out. To prevent mains interference all low voltage cabling (Push button, Photocell, Radio etc.) should be run in separate cable ducts from main carrying cables. Note: Use “cable clips” and/or “duct/box pipes” fitting close to the control panel box so to protect the interconnection cables against pulling efforts. SPARE PARTS To obtain spare parts contact: SEA USA Inc. 10850 N.W. 21st unit 160 DORAL MIAMI Florida (FL) 33172 USA Tel.: ++1-305.594.1151 - Fax: ++1-305.594.7325 - Toll Free: 800.689.4716 e-mail: [email protected] INTENDED USE The USER 2 24V electronic control unit has been designed to be solely used as control unit for the automation of sliding gates. LIMIT OF GUARANTEE The USER 2 24V electronic control unit is guaranteed for a period of 24 months. The guarantee period starts from the date stamp printed on the unit. The USER 2 24V guarantee will be void if the unit has been incorrectly installed, not used for the intended purpose, tampered with or modified in any way. The validity of this guarantee only extends to the original purchaser of the unit. NOTE: THE MANUFACTURER CAN NOT BE DEEMED RESPONSIBLE FOR ANY DAMAGE OR INJURY CAUSED BY IMPROPER USE OF THIS PRODUCT. 20 67410925 REV 02 - 06/2010 USER 2 - 24V International registered trademark n. 2.777.971 SALES CONDITIONS GENERAL WARNING: Installation must be realized using parts and accessories approved by SEA. SEA is not responsible for incorrect installations and/or non-compliance with safety standards according to the law in-force. SEA is in no way liable for any damages and/or malfunctioning due to using parts and accessories non-compliant with the UL325 safety standards. ORDERS: Orders are processed upon approval by SEA. Buyers must confirm orders by sending a written Purchase Orders to SEA. Purchase Orders are intended as confirmation of orders and binding for the buyer, which accepts SEA sales condition. QUOTATION: Quotation and special offers with a non-specified duration expires automatically after 30 days. PRICES: Prices are based on the Price List in force. Discounts and quotation from Sales Rep. and other selling branches must be approved by SEA. Prices are F.O.B SEA Warehouse in Miami and do not include shipments costs. SEA reserves the right to modify the price list at any time and provide notice to its sales network. PAYMENT: Method of payments and terms are notified by SEA and displayed on the commercial invoice. DELIVERY: The delivery time on the invoice is not binding and represents an estimated delivery. Shipments costs will be charged to the buyer and SEA is not responsible for delays and/or damages occurred to the products during shipment. COMPLAINS: Complains and/or claims must be notified to SEA within 7 business days after receiving the products. Claims and complains must be supported by original documents. Customer must contact the factory for instructions and authorization. Merchandise returned for credit must be current, uninstalled and unused and returned in its original packaging. Freight must be pre-paid on all authorized returns. REPAIRS: Repairs and parts are subject to the availability in stock. Shipment of products for repairs must be pre-paid by the customer. Products shipped without authorization, sender’s details and description of the problems will be refused. Customers must contact SEA for instructions. WARRANTY: for the original buyer only: Hydraulic and oil-bath motors: 36 months warranty from the date of invoice on manufacturing, assembling and workmanship defects. Electro-mechanic motors and electronic control systems: 24 months warranty from the date of invoice on manufacturing, assembling and workmanship defects. Lepus and Full Tank Standard model: 60 months warranty from the date of invoice on manufacturing, assembling and workmanship defects. No warranty will be recognized for damages due to incorrect installation and/or improper use for which the product was intended. SEA warranty obligations shall be limited to repair or replace the defective product/parts at SEA option, upon examination of the products by SEA technical Staff. All replaced parts must remain property of SEA. The warranty status of the product remains an unquestionable assessment of SEA. Buyer must ship pre-paid defective products. Products under warranty will be returned pre-paid by SEA. Recognized defects, whatever their nature, will not produce any responsibility and/or damage claims to SEA USA Inc and SEA s.r.l. Warranty shall not cover any required labor activities. Warranty will in no case be recognized if alterations and any other changes will be found on products. Warranty will not cover damages caused by carriers, expendable materials and faults due to improper use with the products specifications. No indemnities are recognized during repairing and/or replacing of the products under warranty. SEA USA Inc. and SEA s.r.l. decline any responsibility for damages to person and objects deriving from non-compliance with safety standards, installation instructions or use of the products sold. It is intended that warranty will be recognized only on products bought through the SEA authorized network. Products must be installed by professionals. No warranty will be recognized if products are installed directly by the final user. Warranty does not apply in case of unexpected events such as fire, flood, electrical power surge, lightning, vandalism and others. SEA USA Inc. is not responsible for errors in technical information printed in catalogs and installation manuals. 67410925 REV 02 - 06/2010 21 International registered trademark n. 2.777.971 SEA USA Inc. 10850 N.W. 21st unit 160 DORAL MIAMI Florida (FL) 33172 Phone:++1-305.594.1151 Fax: ++1-305.594.7325 Toll Free: 800.689.4716
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