the durango™ high-efficiency woodstove

THE DURANGO™
HIGH-EFFICIENCY WOODSTOVE
EPA Certified (3.6 grams/hr)
Model TR008 Owners Manual
(save this manual for future reference)
U.S. Environmental Protection Agency
Certified to comply with 2015 particulate emissions standards.
READ ALL INSTRUCTIONS CAREFULLY
BEFORE INSTALLING OR OPERATING
THIS STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY, OR EVEN DEATH.
REFER TO MARKINGS ON STOVE LABELS FOR
ADDITIONAL INFORMATION.
This stove meets test standards:
US: UL 1482-2011
Report No. 180-S-04-2
NOTE: IT IS RECOMMENDED INSTALLATION
BE COMPLETED BY A QUALIFIED HEATING
EQUIPMENT INSTALLER!
DO NOT INSTALL IN A MOBILE HOME.
SAFETY NOTICE: IF THIS STOVE IS NOT PROPERLY INSTALLED, A HOUSE/BUILDING FIRE MAY
RESULT. FOR YOUR SAFETY, CONTACT LOCAL OR MUNICIPAL BUILDING OR FIRE OFFICIALS
ABOUT PERMITS, RESTRICTIONS, AND INSTALLATION REQUIREMENTS FOR YOUR AREA.
U.S.
Stove Company
Vogelzang
227
Industrial Park Road
,QGXVWULDO3DUN5RDG
South
Pittsburg, Tennessee
6RXWK3LWWVEXUJ7HQQHVVHH
37380
www.vogelzang.com
3KRQH
www.usstove.com
Phone: 800-750-2723
852142C -1902E
This manual describes the installation and operation of the Vogelzang, TR008 wood heater. This heater meets the
2015 U.S. Environmental Protection Agency's crib wood emission limits for wood heaters sold after May 15, 2015. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 10,013 to 36,089 Btu/hr.
Note: The BTU ratings mentioned above are based on the EPA test protocol burning dimensional Douglas Fir lumber.
Our advertised BTU’s are based on the first hour of operation at high burn rate burning cordwood.
SAFETY INSTRUCTIONS-READ ALL INSTRUCTIONS CAREFULLY
1. The installation of this stove must comply with your local building code rulings. Please observe the clearances to
combustibles (see figures 5–7). Do not place fuel, furniture or any other objects within the clearance area.
2. Verify that the stove is properly assembled and installed before firing the stove for the first time. After reading these
instructions, if you have any doubt about your ability to complete your installation properly, you must obtain the
services of a professional licensed installer familiar with all aspects of safe and correct installation. DO NOT use
temporary or makeshift compromises during installation. There must be NO DEVIATION
3. OR ALTERATION OF ANY KIND from the very specific instructions spelled out in this instruction manual as it
pertains to the installation of this woodstove. NO EXCEPTIONS!
4. DO NOT store wood, kindling, flammable liquids or other combustible materials in the vicinity of the appliance.
Refer to certification label on back of unit and reference figures 5–7 in this manual.
5. DO NOT INSTALL THIS STOVE IN A MOBILE HOME, MANUFACTURED HOME, TRAILER OR TENT NO
EXCEPTIONS! (HUD Federal Standard: 24 CFR Ch.XX).
6. DO NOT ELEVATE THIS STOVE BY ANY MEANS. (i.e. bricks under legs, cement blocks) Stove legs must set
directly upon the solid-surface non-combustible floor as specified in this stove instruction manual.
7. DO NOT MODIFY THIS STOVE IN ANY WAY! Stove must be installed with legs and heat shield provided, attached as
shown in the instructions. DO NOT OPERATE WITHOUT BOTTOM HEAT SHIELD IN PLACE – NO EXCEPTIONS.
Assemble only with original parts as supplied and shown in this manual. DO NOT OPERATE A STOVE THAT IS
MISSING ANY PARTS! If any parts are missing or defective, please notify the dealer or manufacturer immediately.
Replace missing, broken or worn parts with factory original or equivalent parts only.
8. CAUTION: DO NOT ALTER COMBUSTION AIR CONTROL RANGE TO INCREASE FIRING OR FOR ANY
REASON. Altering or tampering with air control beyond normal capacity will create unsafe and hazardous conditions.
9. Always connect this stove to a chimney and vent to the outside. Never vent to a room or inside a building. DO
NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
10. DO NOT CONNECT A WOOD BURNING STOVE TO AN ALUMINUM TYPE B GAS VENT. This is not safe. Use
code-approved masonry chimney with flue liner or an Underwriters Laboratories Listed UL 103 HT (US)/ULC-S629
(CDN) Residential Type and Building Heating Appliance Chimney system. Use a 6˝/152mm diameter chimney, that
is high enough to give a good draft. (See specifics in Chimney Connections instructions).
11. Be sure that your chimney is safely constructed and in good repair. Have the chimney inspected by the fire
department or a qualified inspector. Your insurance company should be able to recommend a qualified inspector.
Chimney connector pipe must be in good condition. Replace if necessary before using stove.
12. Creosote or soot may build up in the chimney connector and chimney and cause a house/building fire. Inspect the
chimney connector and chimney twice monthly during the heating season and clean if necessary. (see Service Hints).
13. In the event of a chimney fire, turn the air controls to closed positions, leave the building and CALL THE FIRE
DEPARTMENT IMMEDIATELY! Have a clearly understood plan on how to handle a chimney fire by contacting
your local fire authority for information on proper procedures in the event of a chimney fire. After the fire is out, the
chimney must be cleaned and inspected for any stress or cracks before starting another fire. Check the condition
of any combustibles surrounding the chimney.
14. Ashes should not be allowed to accumulate above the top of the lower primary air orifice (LPAO, air vent at front
of firebox, just inside of door).
15. DISPOSAL OF ASHES Ashes should be placed in a steel container with a tight fitting lid and moved outdoors
immediately. The closed container of ashes should be placed on a noncombustible floor or on the ground, well away
from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise
locally dispersed, they should be retained in the closed container until all cinders have completely cooled. Other
waste shall not be placed in this container.
16. To prevent injury, do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove.
17. Do not operate stove while under the influence of drugs or alcohol.
18. DO NOT ELEVATE THE FIRE. Build fire directly on the bottom of the firebox. This stove has not been tested with
the use of grates, andirons or other means of elevating the fire and must not be used.
NOTE: A LICENSED PROFESSIONAL HEATING AND COOLING CONTRACTOR SHOULD BE CONSULTED
IF YOU HAVE QUESTIONS REGARDING THE INSTALLATION OF THIS SOLID FUEL BURNING APPLIANCE.
2
SAFETY INSTRUCTIONS
18. The special paints used on your stove may give off some smoke and an odor while they are curing during the first
12 to 15 fires. Additional smoke and odor may be emitted from the light oils used in construction of the fire box.
This should disappear after a short period of time and not occur again. Persons with lung conditions or owners of
susceptible domestic pets (such as birds) should take prudent precautions. Open windows and doors as needed
to clear smoke and/or odor. Paint discoloration will occur if the stove is over fired.
19. This stove has a painted surface which is durable but it will not stand rough handling or abuse. When installing
your stove, use care in handling.
20. CLEAN STOVE FREQUENTLY as soot, creosote and ash may accumulate. Clean exterior with soap and warm
water when stove is not hot. Do not use any acids or scouring soap, as these solvents wear and dull the finish.
21. ALERT ALL PERSONS TO THE HAZARDS OF HIGH SURFACE TEMPERATURES while stove is in operation
– especially young children. Keep away from a hot stove to avoid burns or clothing ignition.
22. NEVER LEAVE SMALL CHILDREN UNSUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE STOVE.
If small children will be in the same room as the stove during operation, provide a sturdy barrier to keep them at
a safe distance from the stove.
23. Keep stove area clear and free from all combustible materials, gasoline, engine oil, naphtha and other flammable
vapors and liquids.
24. WHILE TENDING THE FIRE ALWAYS WEAR PROTECTIVE CLOTHING, fire retardant hearth gloves and eye
protection, to prevent burns.
25. Never operate this stove with the door open except when re-fueling. Such actions can result in very dangerous
operating conditions.
26. DO NOT OVER FIRE THE STOVE. Over firing will occur if combustion air is uncontrolled as when feed door is left
open during operation. Such actions can result in very dangerous operating conditions. While in operation, keep
the feed door closed and secured at all times except while tending the fire
27. When adding fuel be careful not to smother the fire. Do not build fires against glass and do not load fuel to a height
or in such a manner that it creates a hazard when opening the door.
28. NEVER LEAVE THE STOVE UNATTENDED with door open. Always close the door after ignition.
29. DO NOT CONNECT TO OR USE IN CONJUNCTION WITH ANY AIR DISTRIBUTION DUCT WORK UNLESS
SPECIFICALLY APPROVED FOR SUCH INSTALLATIONS.
30. A WOOD-BURNING STOVE MUST NEVER BE INSTALLED IN A HALLWAY OR NEAR A STAIRCASE, as it
may block egress in the event of a fire.
31. DO NOT INSTALL IN A SLEEPING ROOM. DO NOT INSTALL IN AN ALCOVE OR INSIDE A FIREPLACE.
32. Install at least one smoke detector on each floor of your home. Detectors should be located away from the heating
appliance to avoid false alarms. Detectors should be located close to sleeping areas. Follow the smoke detectors
manufacturer’s placement and installation instructions. Maintain smoke detector per manufacturer’s instructions.
33. CARBON MONOXIDE (CO) HAZARD. A buildup of CO fumes is toxic and can be fatal. Carbon Monoxide is a
colorless, odorless gas produced during combustion of wood, coal, oil, gas and by other fuel burning appliances. It
is important to have a proper draft and adequate replacement air ventilation so fumes are drawn out the chimney.
Installed as instructed this stove is designed to be as safe as possible yet it is recommended to install a CO
detector. Follow the manufacturer’s recommendations for proper installation and use. It is recommended to be
placed at table-top level (not near the ceiling) to avoid false alarms. Realize that devices other than a stove (i.e.
motor exhaust) can trigger CO alarms.
If alarm sounds:
• Recognize the symptoms of CO poisoning (headaches, nausea & drowsiness).
• Increase ventilation (open windows & doors).
• Make sure stove doors and/or lids are closed and secured.
• Check stove for smoking or puffing (open airflow controls).
• Check chimney & connector pipe for leaks, blockage or down-draft conditions.
• Check CO device for false alarm.
34. Keep power cords, electrical appliances and/or assemblies outside of the clearance area shown in this manual
for combustible materials.
35. Consult your municipal building department or fire officials about restrictions, permits and installation requirements
for your area.
36. For further information on using your stove safely, obtain a copy of the National Fire Protection Association (NFPA)
publication, “Using Coal and Wood Stoves Safely” NFPA No. HS-10-1978. Write NFPA, Batterymarch Park, Quincy,
MA 02269.
3
ASSEMBLY INSTRUCTIONS
NOTICE: U.S. Stove grants no warranty, stated or implied, for the installation or maintenance of your wood
stove and assumes no responsibility of any incidental or consequential damages.
TOOLS AND MATERIALS REQUIRED FOR INSTALLATION
Tools:
• Pencil
• 6 foot Folding Rule or Tape Measure
CAUTION:
• Tin Snips
• Drill: Hand or Electric
STOVE IS HEAVY. MAKE SURE YOU
• 1/8” dia. Drill Bit (for sheet metal screws)
HAVE ADEQUATE HELP AND USE
• Screwdrivers (blade and Phillips type)
PROPER LIFTING TECHNIQUES
• 14mm Nut Driver or Ratchet with 14mm Socket
WHENEVER MOVING STOVE.
• Safety Glasses
• Gloves
Materials:
(NOTE: The following items are NOT included with your stove) Flooring Protection: 33˝ x 48˝ as specified (see page 4)
Chimney Connection Pipe: 6˝ black steel (24 ga. min.) straight stove pipe or elbow (as required) 1/2” Sheet Metal Screws
Chimney: Existing 6˝ Lined Masonry Chimney or 6˝ Inside Dia. Listed Type HT chimney. Furnace Cement (manufacturer
recommends Rutland Code 78 or equivalent)
DO NOT
REMOVE!
Figure 1 – DO NOT remove ceramic blanket from inside
stove pipe opening. This is NOT packing material but an
integral component of the stove combustion system.
Fig. 2 – LEG ASSEMBLY
Bottom Heat Shield and Leg assembly
NOTE: Reference numbers correlate to exploded view and parts list shown on pages 18 & 19.
1. Uncrate the stove and remove cardboard packing and protective poly bag. Remove bottom heat shield (#16) from
carton. (Save cardboard for further assembly.) NOTICE: DO NOT remove ceramic blanket material from inside
stove pipe opening (Fig. 1). This blanket provides an air seal on the side walls of the stove to direct combustion
gasses over the secondary combustion tubes before exiting via the chimney. DO NOT REMOVE the ceramic
blanket or your stove will not operate properly.
2. Remove parts from inside stove. Parts include: Blower Assembly (#F-6), Legs (#5) and Hardware Pack (#08-HP)
located inside firebox. NOTE: Stove body is HEAVY. Make sure you have adequate help to lift stove body and
use proper lifting techniques. Stove may be lightened during installation by removing fire brick. Replace firebrick
before using. There are five different sizes of brick. Note the location of each while removing or refer to figure 6
for proper location inside firebox.
3. Place flattened carton on floor to protect stove finish and lay stove onto it’s side.
4. Remove the hex nuts (#28) from the leg mounting studs on the four corners of the bottom of the stove.
5. Position the bottom heat shield, figure 2, aligning the corner holes with the four leg mounting studs. The smaller
cutout must align with the air intake in
6. Align each leg with the mounting stud and slide into place. Replace the leg mounting hardware (hex nut, fig. 2)
after installing the leg. After all four legs have been installed, tighten all mounting hardware.
7. Return the stove to the upright position.
8. Attach the back heat shield assembly (#2) to the rear of the stove. The closed end is positioned to the bottom of
the stove with the open end up, fig. 3. Secure the back heat shield with four Phillips head machine screws using
the threaded holes located in the rear side corners of the stove.
4
ASSEMBLY INSTRUCTIONS
Fig. 3 – Back Heat Shield and
Deflector Assembly (top view)
Fig. 4 – Blower attaches
to rear heat deflector
1. Attach the heat shield deflector (#17) to the top of the back heat shield assembly with three Phillips head machine
screws. The angled lip of the deflector should face toward the front of the stove.
2. Attach blower assembly to rear of the back heat shield with four Phillips head machine screws from the hardware
pack. Make sure to position the ceramic gasket between the back heat shield and the blower assembly so it does
not block the fan opening.
3. After properly locating floor protector (fig 5) to accommodate minimum stove clearances, place stove in position
on floor protector.
4. Route the power cord away from stove. Do not allow the power cord to touch any hot surfaces. Keep power cord
at least 12” from stove surfaces.
5. Check to make sure that the bottom fire bricks (#13) and ceramic fiber boards (parts #18 & #19) above the air tube
assembly (#6) have not shifted during shipping or assembly.
6. Once stove is positioned, plug power cord into a grounded 120v outlet.
LOCATING STOVE
1. The stove must be placed on solid concrete, solid masonry, or when installed on a combustible floor, on a UL1618
Type 2 listed floor protector with minimum dimensions of 33˝ x 48˝, such as Hy-C or Imperial Model UL3648BK
or equivalent. Floor protector must be 1/2” minimum thickness (K value =0.84, R value = 0.59, see page 22 for
calculation formulas) non-combustible material or equivalent. The base must extend at least 16” beyond the front
of the access door, 8” to the sides of fuel opening. It must extend under and 2 inches beyond either side of the
stove pipe if it is elbowed towards a wall. (See figures 5 & 7 and consult local building codes and fire protection
ordinances.)
2. The stove must have its own flue. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING OTHER
APPLIANCES.
3. After observing the clearances to combustible materials (figures 5–7), locate your floor protector accordingly (figure
5) and carefully place the stove in your selected location. Install stove pipe, elbows, and thimble as required, utilizing
either a recently cleaned and inspected 6” masonry chimney or a 6” i.d. listed type HT chimney.
4. Use round 6˝/152mm dia., minimum 24 MSG black or 26 MSG blue steel stove pipe to connect the stove to the
chimney. DO NOT USE GALVANIZED PIPE AS A CONNECTOR. Secure pipe/elbow sections with a minimum of
three (3) equally spaced sheet metal screws at each joint and at the stove collar to make the pipe rigid. DO NOT
CONNECT THIS STOVE TO ANY AIR DISTRIBUTION OR DUCT SYSTEM.
5. Recheck clearances from the stove, connector stove pipe, and corner clearances using the illustrations in figures
5-7 and your local building codes or fire protection ordinances.
CAUTION:
(FIRE HAZARD) CARPETING AND OTHER COMBUSTIBLE
MATERIAL SHALL NOT COVER THE FLOOR PROTECTOR.
THESE MATERIALS MUST REMAIN OUTSIDE
OF COMBUSTIBLE CLEARANCES, SEE FIG. 5 – 7..
5
LOCATING STOVE
NOTE: ANY WALL CONTAINING COMBUSTIBLE MATERIAL SUCH AS WOODEN STUDS OR DRYWALL AND
FACED WITH BRICK OR STONE MUST BE CONSIDERED A COMBUSTIBLE SURFACE.
6. DO NOT INSTALL THIS STOVE IN A MOBILE HOME, MANUFACTURED HOME, TRAILER OR TENT – NO
EXCEPTIONS! (HUD Federal Standard: 24 CFR Ch.XX)
7. The clearances provided are minimum dimensions determined by OMNI-Test Laboratories, Inc., the manufacturer’s
testing laboratory. Installation of this stove must comply with the latest edition of NFPA 211 for reduced clearances
and/or your local building code rulings. Use whichever minimum dimensions are LARGEST.
8. This stove meets U.S. Test Standard: UL 1482-2011.
9. Always locate stove to provide a source of fresh air into the room where the unit is installed. Failure to do so may
result in air starvation of other fuel burning appliances and the possible development of hazardous conditions
CAUTION:
FAILURE TO FOLLOW THESE MINIMUM CLEARANCE
REQUIRE - MENTS MAY RESULT IN AN UNSAFE
INSTALLATION AND COULD CAUSE A FIRE.
CAUTION:
KEEP FURNISHINGS AND OTHER COMBUSTIBLE
MATERIALS AWAY FORM THE STOVE AND OUTSIDE
MINIMUM CLEARANCES.
TOP VIEW
COMBUSTIBLE CONSTRUCTION PER NFPA 211
11"
min.
14"
min.
DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR
AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH
AND
EXTENDING 2” BEYOND EACH SIDE
BA CKWALL
33"
CORNER CLEARANCES
28.5
25.8"
min.
min.
SIDEWALL
4 8"
TR008
13"
31"
19"
19"
22"
min.
FLOOR
PROTECTOR
17"
16"min.
8"min.
Fig. 5 – Top View Minimum Clearance Dimensions from
Combustible Surfaces
13"
Fig. 6 – Minimum Corner Clearance
Dimension from Combustible Surfaces
Fig. 7 – Front & Side Views:
Minimum Clearance Dimensions
from Combustible Surfaces
6
LOCATING STOVE
FIREBRICK ASSEMBLY
Firebrick protects the stove body, extends the life of your stove and radiates heat more evenly. Check to see that all
firebricks are in their correct positions and have not become misaligned during shipping or assembly. If removed for
ease of locating stove, firebrick must be replaced before firing. There are four different full-sized bricks (A, K, F, D) and
three (E, G, H) with notches. See diagram, fig. 8, for proper positioning.
CAUTION:
REPLACE FIREBRICKS BEFORE FIRING
WOODSTOVE. POSITION FIREBRICKS SO
NO GAPS REMAIN BETWEEN BRICKS.
Fig. 8 Firebrick
Installation
CAUTION:
NEVER OPERATE STOVE WITH MISSING
OR CRACKED FIRE BRICKS!
CONNECTOR PIPE INSTALLATION
Connector pipe is used to make the connection from the final positioning
of your stove to a code-approved masonry chimney with flue liner or a
manufactured UL 103 HT listed chimney system. Connector pipe is NOT
included as part of the stove. Connector pipe must be 6” diameter minimum
of 24 MSG (minimum standard gauge) black or 26 MSG blue steel stove
pipe. Connector pipe is not rated to provide close contact to combustible
materials and must have proper clearance from combustible materials as
shown in the clearance diagrams on the previous pages. Connector pipe
should never be used in place of a chimney. If proper clearances are not
observed a house fire could result.
INSTALLATION INSTRUCTIONS
1. The tapered end of the connector stovepipe fits into the stove flue collar. Secure with three sheet metal screws.
Notice: For side or rear venting, you must have a minimum 24” vertical rise from top of stove to horizontal pipe
sections (see fig. 7).
2. Horizontal pipe runs must slope upwards towards the chimney at least 1/4” per foot of horizontal run.
3. You must have at least 18 inches of clearance between any horizontal piping and the ceiling.
4. The pipe cannot extend into the chimney flue (fig. 9).
5. Secure pipe/elbow sections with a minimum of three (3) equally spaced sheet metal screws at each joint and at
the stove collar to make the pipe rigid.
6. It is recommended that no more than two (2) 90 degree bends be used in the stovepipe installation. The use of
more than two 90 degree bends may decrease the amount of draw and possibly cause smoke spillage. Where
possible, use only corrugated (nonadjustable) elbows. These provide a better seal.
7. The connector pipe must not pass through an attic or roof space, closet, or any concealed space, or floor, ceiling,
wall or combustible construction. (See Chimney Connector Systems & Clearances, page 22). A UL 103 HT Listed
Chimney System must be used from the first penetration of ceiling or wall to the chimney cap. Installation must
conform to the latest edition of NFPA 211.
WARNING:
DO NOT USE SINGLE WALL CONNECTOR
PIPE AS A CHIMNEY - A HOUSE FIRE
COULD RESULT.
Fig.9 – Stovepipe/Flue Connections
NOTE: CONNECTOR PIPE IS NOT INCLUDED. TO PURCHASE, VISIT YOUR LOCAL HARDWARE, HOME
OR BUILDING CENTER. SEE “LOCATING STOVE” PAGE 6 FOR ADDITIONAL SPECIFICATIONS
7
CHIMNEY SIZING
Today’s solid fuel heating appliances are much more efficient than those made in the past. Your heating appliance
has been designed to provide the most efficient transfer of heat possible from the least amount of fuel. Controlled
combustion is the key to optimum heating performance. Controlled combustion requires a flow of fresh air into the
appliance, across the fuel and is finally exhausted up the chimney. Today’s high efficiency stoves transfer more heat
into the living area and less up the chimney. Exhaust gases are typically at a lower temperature than traditional type
stoves. With lower exhaust temperatures, it is important that the chimney is correctly sized to the stove. If the chimney
diameter is too large, it will be difficult to raise the chimney flue temperature to provide for adequate draft. This may
result in a poor burn, smoke spillage, and rapid creosote creation. A 6” diameter chimney is best suited for this stove.
Your heating appliance must have a minimum of a 6” diameter (152mm) chimney. Maximum chimney diameter must
not exceed 10” (254mm) or have a cross sectional area greater than 85 sq. in. (550cm2.) Proper draft for this heating
appliance is minimum of 0.05 w.c. (water column measurement) and is required to prevent back puffing, smoke spillage
and prevent safety hazards. Take into account the chimney’s location to insure it is not too close to neighbors or in a
valley which may cause unhealthy or nuisance conditions.
IMPORTANCE OF PROPER DRAFT
Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney
depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may
cause excessive temperatures in the appliance and may damage. Inadequate draft may cause backpuffing into the
room and ‘plugging’ of the chimney.
“Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints.”
“An uncontrollable burn or excessive temperature indicates excessive draft.”
CHIMNEY CONNECTIONS
The stove must be connected to either a codeapproved masonry chimney with flue liner or manufactured metal
chimney system built and tested to the specifications listed on the previous pages. Chimneys perform two functions:
1. As a means of exhausting smoke and flue gases which are the result of fuel combustion.
2. The chimney (only) provides “draft” which allows oxygen to be continuously introduced into the appliance, so that
proper combustion is possible. This stove relies on natural draft to operate.
NOTICE: Always provide a source of fresh air into the room where the stove is located. Failure to do so
may result in air starvation of other fuel burning appliances and the possible development of hazardous
conditions, fire or death.
A stove DOES NOT create draft. Draft is provided by the chimney. To achieve proper draft your chimney must meet
the four minimum height requirements detailed in
CHIMNEY
THIMBLE
figures 11–13. If these minimum requirements
FLUE
are not met your stove will not operate
COLLAR
6˝ ROUND
properly. A minimum of 0.05 w.c. (measured in
24 ga. BLACK
5/8" TILE
water column) is required for proper drafting to
CONNECTOR
CHIMNEY
prevent back
STOVEPIPE
LINER
puffing, smoke spillage, and to maximize
performance. (Gauges to measure draft are
readily available at stove stores and are
MASONRY
economical to rent or purchase.) Factors such
8˝ MIN.
CHIMNEY
as wind, barometric pressure, trees, terrain
LINER
and chimney temperature can have an adverse
BELOW
ENTRY
effect on the draft. The manufacturer cannot be
HOLE
held responsible for external factors leading to Fig. 10 - Masonry
less than optimal drafting. Should you have a
Chimney
problem with inadequate draft, you should contact
Connection
a licensed heating and cooling contractor for
assistance in solving the problem. For a more
in-depth explanation see Chimney Draft on page 15.
8
CHIMNEY CONNECTIONS
IMPORTANT INSTALLATION POINTS
1.
2.
3.
4.
5.
Size chimney flue to stove collar. This stove requires a minimum of a 6” diameter flue.
Never connect this unit to a chimney serving another appliance.
The chimney must meet all minimum height requirements.
Never use a chimney to ventilate a cellar or basement.
Contact your local building authority for approved methods of installation and any necessary permits and/or inspections.
MASONRY CHIMNEY
Connection may be made to a code-approved masonry chimney with flue liner. Before using an existing masonry chimney, clean the
chimney, inspect the flue liner and make any repairs needed to be sure it is safe to use. Make repairs before attaching the stove. The
connector stove pipe and fittings you will need to connect directly to a lined masonry chimney are shown in figure 10. If the connector
stove pipe must go through a combustible wall before entering the masonry chimney, consult a qualified mason or chimney dealer.
The installation must conform to local building and fire codes and latest edition of NFPA 211. If there is a clean out opening in the
base of the chimney, close it tightly.
MANUFACTURED CHIMNEY
REFER TO CHIMNEY AND CHIMNEY CONNECTOR MAKER’S INSTRUCTIONS FOR INSTALLATION AND USE.
Use only 6” diameter chimney listed to UL 103 HT. Chimney made to this listing is High Temperature rated to 2100 degrees Fahrenheit.
Use chimney from only one manufacturer. Never mix brands. Carefully follow the chimney manufacturer’s stated requirements and
clearances. Use the chimney manufacturer’s attic guards, roof supports, flashing and fire stops when passing through a ceiling.
Use a listed thimble when passing through a combustible wall. Do not use makeshift
compromises during installation. WARNING: DO NOT USE A SINGLE-WALL CONNECTION PIPE AS A CHIMNEY!
When using a pre-existing chimney, have it’s condition and installation inspected before using. Make sure that the chimney meets
all of the UL rating requirements listed above. Be aware that not all manufactured chimney is of the UL 103 HT type. NOTE: It is
recommended that you contact a licensed heating and cooling contractor (consult your
local yellow pages) for chimney installation. Manufactured chimney with the proper required UL listing is available from most home
centers, hardware stores, and HVAC supply stores. If you have access to the internet, you may wish to view chimney manufacturers’
information on-line. See, www.duravent.com, www.selkirkinc.com, or www.mtlfab.com.
VENTING TO EXISTING FIREPLACE
In some instances, people desire to convert an existing fireplace for stove use. Usually, safe connection to an existing masonry
chimney requires more work than using a prefabricated chimney. The existing fireplace must be closed and sealed at the damper
with high-temperature caulk, ceramic wool, or furnace cement. Prior to installation, clean and inspect the existing flue and smoke
shelf. Installation should be designed so the system can be dismantled for periodic cleaning and inspection. Before conversion,
make sure the existing chimney is structurally sound, the chimney incorporates a flue liner and make sure it is in good condition.
(A flue liner consists of clay tile that protects the brickwork of a chimney. If a chimney does not have a liner, or it is damaged, have
it relined by a professional.
Chimney Minimum Height
Requirements:
(1) Overall Height – 15 ft. min.
(2) Height above roof – 3 ft
(3) Height above slope – 2 ft.
min. within 10 ft.
(4) Minimum rise before horiz.
section – 24 in.
NOTICE: If minimum chimney
requirements are not met,
your stove will not operate
properly
Figure 11
Figure 12
9
CHIMNEY CONNECTIONS
Do Not use a chimney that is unlined or damaged! If you have any question regarding the condition of the chimney, consult
a qualified licensed contractor, qualified engineer, competent mason, certified Chimney Sweep, or a knowledgeable
inspector. Consult your insurance company if you cannot find a qualified expert. Many prefabricated fireplaces are
of the “zeroclearance fireplace” category. These consist of multi layered metal construction. They are designed with
enough insulation and/or air cooling on the base, back and sides so they can be safely installed in direct contact with
combustible floors and walls. Although many prefabricated fireplaces carry endorsements from nationally recognized
organizations for use as fireplaces, they have not been tested for connection to wood stove heaters. Connecting a
stove to such a device will void the manufacturer’s warranty. Venting a stove directly into a fireplace does not meet
code and should not be attempted. The stove warranty will be void with such an installation. Do not create a hazard
in your home by connecting in this manner.
FIREPLACE INSTALLATION
NOTE: DO NOT ATTEMPT TO ROUTE THE CHIMNEY CONNECTOR PIPE THROUGH THE THROAT OF THE
FIREPLACE. Directly connecting the stovepipe into the existing masonry chimney (figure 14 “Type A” Fireplace
Conversion) of the fireplace is the ONLY approved method of installation. This is a complicated and involved process
and to ensure safety should only by done by a qualified installer.
1. An entry hole must be cut through the masonry and tile liner with minimal damage to the liner. At least 8”
2. of liner must remain below the entry position. When locating the stove and stovepipe, all minimum clearances must
be observed from combustible surfaces including mantels, combustible trim work, ceilings, and walls. Positioning
the center of the stove pipe entry into the chimney 24” below the ceiling should insure proper clearance for a 6”
stovepipe.
3. Install a fire clay (5/8” minimum thickness) thimble. Make sure the thimble is flush with the inner surface of the
chimney liner and does not protrude into the flue (see figure 10 on page 9).
4. Secure the thimble with refractory mortar. The
5. thimble should be surrounded by 12” of solid unit masonry brickwork or 24” of stone.
6. Install the stovepipe into the thimble as far as possible without extending past the flue lining (see figures 9 & 10
on pages 8 & 9).
7. A small airspace (about 1/2”) should remain between the stovepipe and thimble to allow for expansion of the pipe.
Seal this airspace with hightemperature caulking or ceramic wool.
8. Secure and seal the damper in the closed position using high-temp caulking, ceramic wool, or furnace cement.
Also check to see if the chimney has a clean out. If it does, make sure it is closed and sealed as well. A leaky clean
out will greatly reduce draft efficiency.
If you have any questions regarding venting your stove, contact the manufacturer or contact the National Fire Protection
Association (NFPA) and request a copy of the latest editions of NFPA Standard 211 and NFPA Standard 908. Their
address is: Battery March Park, Quincy, MA 02269.
CAUTION:
NOT ALL FIREPLACE CHIMNEYS ARE SUITABLE FOR CONVERSION TO
ACCOMMODATE A WOOD STOVE. CHECK WITH A QUALIFIED EXPERT.
Figure 13 - Chimney Connection to Firebox
through Masonry Wall
10
Fig. 14 - Fireplace Conversion
CHIMNEY CONNECTOR SYSTEMS & CLEARANCES
A. Brick Masonry Minimum
3.5˝/89mm thick brick masonry all framed
into combustible wall with a minimum of
12˝/305mm brick separation from clay liner to
combustibles. The fireclay liner shall run from
outer surface of brick wall to, but not beyond,
the inner surface of chimney flue liner and shall
be firmly cemented in place.
B. Insulated Sleeve
Solid-insulated, listed factory-built chimney
length of the same inside diameter as the
chimney connector and having 1˝/25.4cm or
more of insulation with a minimum 9˝/229mm
air space between the outer wall of the chimney
length and combustibles.
C. Ventilated Thimble
Sheet steel chimney connector, minimum 24
gauge in thickness, with a ventilated thimble,
minimum 24 gauge in thickness, having two
1˝/25.4mm air channels, separated from
combustibles by a minimum of 6˝/152mm
of glass fiber insulation. Opening shall be
covered, and thimble supported with a sheet
steel support, minimum 24 gauge in thickness.
D. Chimney Section Pass-through
Solid insulated, listed factory-built chimney
length with an inside diameter 2˝/51mm
larger than the chimney connector and having
1˝/25.4mm or more of insulation, serving as
a pass-through for a single wall sheet steel
chimney connector of minimum 24 gauge
thickness, with a minimum 2˝/51mm air space
between the outer wall of chimney section and
combustibles. Minimum length of chimney
section shall be 12˝/305mm chimney section
spaced 1˝/25.4mm away from connector using
sheet steel support plates on both ends of
chimney section. Opening shall be covered,
and chimney section supported on both sides
with sheet steel support securely fastened to
wall surfaces of minimum 24 gauge thickness.
Fasteners used to secure chimney section shall
not penetrate chimney flue liner.
11
OPERATING INSTRUCTIONS
•
•
CAUTION: HOUSE FIRE HAZARDS
DO NOT STORE WOOD ON FLOOR PROTECTOR, UNDERNEATH STOVEPIPE OR ANYWHERE WITHIN MINIMUM
CLEARANCES FROM COMBUSTIBLE SURFACES SPECIFIED FOR THIS STOVE.
OVERFIRING MAY CAUSE A HOUSE FIRE. YOU ARE OVERFIRING IF A UNIT OR CHIMNEY CONNECTOR GLOWS RED.
OPERATING SAFETY PRECAUTIONS
1. NEVER OVERFIRE THIS STOVE BY BUILDING EXCESSIVELY HOT FIRES AS A HOUSE/ BUILDING FIRE MAY
RESULT. YOU ARE OVERFIRING THE STOVE IF UNIT OR STOVEPIPE BEGINS TO GLOW OR TURN RED.
2. NEVER BUILD EXTREMELY LARGE FIRES IN THIS TYPE OF STOVE AS DAMAGE TO THE STOVE OR
SMOKE LEAKAGE MAY RESULT
3. DO NOT BUILD FIRE TOO CLOSE TO GLASS.
4. UNIT IS HOT WHILE IN OPERATION. KEEP CHILDREN, CLOTHING, AND FURNITURE AWAY. CONTACT MAY
CAUSE SKIN BURNS. DO NOT TOUCH THE STOVE AFTER FIRING UNTIL IT HAS COOLED.
5. PROVIDE AIR INTO THE ROOM FOR PROPER COMBUSTION.
6. INSPECT STOVEPIPE EVERY 60 DAYS. REPLACE IMMEDIATELY IF STOVEPIPE IS RUSTING OR LEAKING
SMOKE INTO THE ROOM.
7. ATTEMPTS TO ACHIEVE HEAT OUTPUT RATES THAT EXCEED HEATER DESIGN SPECIFICATIONS CAN
RESULT IN PERMANENT DAMAGE TO THE HEATER.
This wood heater needs periodic inspection and repair for proper operation. It is against federal regulations
to operate this wood heater in a manner inconsistent with operating instructions in this manual.
•
•
WARNING: EXPLOSION HAZARD
NEVER USE CHEMICALS, GASOLINE, GASOLINE-TYPE LANTERN FUEL, KEROSENE, CHARCOAL
LIGHTER FLUID, OR SIMILAR FLAMMABLE LIQUIDS TO START OR “FRESHEN-UP” A FIRE IN THE STOVE.
KEEP ALL FLAMMABLE LIQUIDS, ESPECIALLY GASOLINE, OUT OF THE VICINITY OF THE STOVE—
WHETHER IN USE OR IN STORAGE.
THIS STOVE IS DESIGNED TO BURN NATURAL WOOD FUEL ONLY!
Hardwood, 18”/46cm to 26”/66cm must be air dried (seasoned) for a minimum of 6 months. Logs greater than
6”/152mm in diameter should be split. Wood should be stored in a dry, well ventilated area. The humidity content for
usable firewood must be less than 20% of the weight of the log. This heater is designed to burn wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods
or to green or freshly cut hardwoods.
Attempts to use wet or unseasoned wood will cause:
- ignition problems
- rapid creosote build-up resulting in chimney fire
- incomplete combustion
- low heat yield
- blackened glass
DO NOT BURN:
10. Salt water driftwood or other previously salt water
Garbage;
saturated materials;
Lawn clippings or yard waste;
11. Unseasoned wood; or
Materials containing rubber, including tires;
12. Paper products, cardboard, plywood, or particleMaterials containing plastic;
board. The prohibition against burning these materiWaste petroleum products, paints or paint thinners,
als does not prohibit the use of fire starters made
or asphalt products;
from paper, cardboard, saw dust, wax and similar
6. Materials containing asbestos;
substances for the purpose of starting a fire in an af7. Construction or demolition debris;
fected wood heater.
8. Railroad ties or pressure-treated wood;
9. Manure or animal remains;
Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke.
Dead wood lying on the forest floor should be considered wet, and requires full seasoning time. Standing dead wood
can usually be considered to be about 2/3 seasoned. Splitting and stacking wood before it is stored accelerates drying
time. Storing wood on an elevated surface from the ground and under a cover or covered area from rain or snow also
accelerates drying time. A good indicator if wood is ready to burn is to check the piece ends. If there are cracks radiating in all directions from the center then the wood should be dry enough to burn. If your wood sizzles in the fire, even
though the surface is dry, it may not be fully cured, and should be seasoned longer
1.
2.
3.
4.
5.
12
OPERATING INSTRUCTIONS
NOTICE: USE SOLID WOOD MATERIALS ONLY. DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS
SUCH AS GASOLINE, NAPHTHA OR ENGINE OIL. DO NOT USE COAL. THIS STOVE IS NOT DESIGNED TO
ACCOMMODATE THE AIR FLOW (DRAFT) NECESSARY TO PROPERLY BURN COAL OR COAL PRODUCTS.
DO NOT ELEVATE FIRE OR USE GRATES OR ANDIRONS. BUILD FIRE DIRECTLY ON BOTTOM OF FIREBOX.
OPTIMAL FUEL CONSUMPTION
This stove is designed to get the most efficient transfer of heat energy from the wood fuel and radiate it into your living environment. The fire box introduces combustion air through three sources. (1) Immediately beneath the door opening below the window
is a Lower Primary Air Orifice (LPAO). (2) The door air inlet control brings air into the firebox and controls the rate of burn (and the
amount of heat the stove radiates). (3) The secondary air tubes at the top of the firebox are designed to ignite the combustion gases (smoke) given off by the burning wood and increases the efficiency of the stove and reduces chimney emissions. Smoke given
off by burning fuel consists of very small organic liquid droplets. If these droplets condense, they form a sticky tar-like substance
called creosote. When operated properly, this stove is designed to burn these droplets. Burning these droplets releases heat that
would otherwise be lost up the chimney as smoke. Following the instructions below will help you operate your stove properly to
maximize the stove’s performance. Actual performance is dependent on chimney height, weather, log size, wood species and moisture content. Some experimentation will initially be required to find that “sweet spot” where your stove performs best. The following
will give you a starting point to find your optimum settings.
When first loading fuel set the door air inlet control at the wide open position for at least 15–20 minutes. When the stove is working properly you should be able to observe secondary combustion flames above the fuel pieces in front of the secondary air tubes
at the top of the firebox. These secondary flames should continue to burn after the primary air inlet is reset from wide open to the
desired operating setting. If the flames do not continue to burn, open the air control to re-establish the secondary flames then
slowly reset the air control to the desired setting. Initially it may take several attempts to figure your stove out. But once you find the
operating “sweet spot” and the correct mix of procedures to get there, only minor adjustments will be necessary. The best indicator
of a properly operating stove is to look for smoke coming out of the chimney. You may see steam emissions that will quickly dissipate. Smoke will thin but continue to drift without totally disappearing. If you do detect smoke emissions, open the air control a little
bit, let the stove adjust for 10–15 minutes and re-check your chimney. Remember – visible smoke represents lost heat. NOTICE
- INITIAL BURNS TO CURE PAINT Because of the high operating temperatures, this stove uses a special high-temp paint which
requires a series of burns to cure the paint for durability and a lifetime of service. Proper curing of the high-temp paint requires a
series of three initial burns. The stove should be allowed to cool off between each burn. The first two burns should be small fires
and low temperatures (250 degrees F) for a duration of 20 minutes each. The third fire should be at a medium-high temperature
(500 F to 700 F) for twenty minutes. Provide adequate cross ventilation to clear any smoke or odor caused by initial firings.
TAMPER WARNING
This wood heater has a manufacturer-set minimum low burn rate that must not be altered. It is against federal regulations to alter
this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.
EFFICIENCIES
Efficiencies can be based on either the lower heating value (LHV) or the higher heating value (HHV) of the fuel. The lower heating
value is when water leaves the combustion process as a vapor, in the case of woodstoves the moisture in the wood being burned
leaves the stove as a vapor. The higher heating value is when water leaves the combustion process completely condensed. In the
case of woodstoves this would assume the exhaust gases are room temperature when leaving the system, and therefore calculations using this heating value consider the heat going up the chimney as lost energy. Therefore, efficiency calculated using the
lower heating value of wood will be higher than efficiency calculated using the higher heating value. In the United States all woodstove efficiencies should be calculated using the higher heating value.
The best way to achieve optimum efficiencies is to learn the burn characteristic of you appliance and burn well-seasoned wood.
Higher burn rates are not always the best heating burn rates; after a good fire is established a lower burn rate may be a better option for efficient heating. A lower burn rate slows the flow of usable heat out of the home through the chimney, and it also consumes
less wood.
13
OPERATING INSTRUCTIONS
STARTING A FIRE
DO NOT LEAVE STOVE UNATTENDED WITH DOOR OPEN!
The top down method of fire building is recommended for this appliance. After making sure that the stove air intake controls are
fully open (completely pull-out towards you), Place the largest pieces of wood on the bottom, laid in parallel and close together.
Smaller pieces are placed in a second layer, crossways to the first. A third layer of still smaller pieces is laid crossways to the
second, this time with some spaces between. Then a fourth layer of loose, small kindling and twisted newspaper sheets tops off
the pile. Add large pieces of wood as the fire progresses being careful not to overload. (Do not fill firebox beyond firebrick area.)
An ideal coal bed of 1 –2” should be established to achieve optimum performance. This unit is designed to function most effectively
when air is allowed to circulate to all areas of the firebox. TIP: If ash or coals remain in the stove, make sure to clear them away
from the Lower Primary Air Orifice (LPAO) and rake a slight (1-to-2 inch wide) trough down the center of the coal bed from front to
back prior to loading the fuel. Once fuel has been loaded, close the door and leave the air inlet control fully open until fire is well
established (at least 15–20 minutes) being careful not to overfire (if any of the exterior parts of the stove or chimney connections
begin to glow you are overfiring the stove). Re-adjust the door air inlet control to desired burn rate. (If excessive smoke fills the
firebox, open air inlet control slightly until flames resume and wood is sufficiently ignited.) The basic rule of thumb is “closed - low,”
“half way open - medium” and “fully open - high.”
NOTE: The four (4) inlet holes in the primary air inlet control slide are designed to remain partially open with slide in the closed
position.
VISIBLE SMOKE
The amount of visible smoke being produced can be an effective method of determining how efficiently the combustion process is
taking place at the given settings. Visible smoke consist of unburned fuel and moisture leaving your stove. Learn to adjust the air
settings of your specific unit to produce the smallest amount of visible smoke. Wood that has not been seasoned properly and has
a high wood moisture content will produce excess visible smoke and burn poorly.
ADDING FUEL
If the coal bed is not hot and glowing, rake the coals to the front of the stove, close the door and adjust the air inlet control to the
wide open position. Let the coals reheat for 10–15 minutes. When hot and glowing, spread them out and place your next fuel load
into the stove (make sure no coals or ashes block the LPAO). Leave the door air inlet control in the wide open position for 15–20
minutes. Fuel load size can vary but should be kept 1–2 inches below the secondary air tubes. Also position the fuel to leave space
so the air from the inlet can work down between the pieces of fuel. This reduces the time it takes for new fuel to burn properly.
1. When refueling, adjust air inlet control to the fully open position. When fire brightens, slowly and carefully open the door. This
procedure will prevent gases from igniting causing smoke and flame spillage.
2. When adding fuel be careful not to hit, bump or damage the ceramic baffle board located at the top of the firebox. Be careful
not to overload or over fire the stove.
3. When adding fuel be careful not to smother the fire. Do not build fires against glass and make sure the coal bed does not obstruct the air inlet. Do not load fuel to a height or in such a manner that it creates a hazard when opening the door.
4. Close the feed door and secure tightly.
5. Adjust the air inlet control as described above.
6. Empty ashes regularly. Do not allow ashes to pile up (see Safety Instructions #14 on page 2.)
7. Properly dispose of hot ashes (see Safety Instructions, item #14 on page 2.)
8. Do not over fire the stove (over firing is when any part of the stove exterior or chimney connections glow).
OPERATIONAL TIPS
Operational Tips for Good, Efficient, and Clean Combustion
•
Get the appliance hot and establish a good coal bed before adjusting to a low burn rate (this may take 30 minutes or more
depending on your wood)
•
Use smaller pieces of wood during start-up and a high burn rate to increase the stove temperature
•
Be considerate of the environment and only burn dry wood
•
Burn small, intense fires instead of large, slow burning fires when possible
•
Learn your appliance’s operating characteristics to obtain optimum performance
•
Burning unseasoned wet wood only hurts your stoves efficiency and leads to accelerated creosote buildup in your chimney
14
SERVICE HINTS
AIR TUBES
The air tubes assembled in this unit are designed to provide an accurate mix of secondary air to insure the highest efficiency. Any
damage or deterioration of these tubes may reduce the efficiency of combustion. The air tubes are held in position by either screws
or snap pins. Locate these to either side of the tube and remove to allow the tube to be removed and replaced.
BLOWER OPERATION
If your stove is equipped with the blower attachment, follow these instructions for optimal operation. LOW (door air control is fully
closed to 1/4 open): Turn the fan on 30 minutes after fuel has been added and set the fan speed at low.
MEDIUM (door air control 1/4 to 3/4 open): Wait 15 minutes after fuel has been added and set the fan speed control at high. HIGH
(door air control wide open): Wait 5 minutes after fuel has been added and set the fan speed at high.
CREOSOTE – FORMATION AND NEED FOR REMOVAL
Failure to remove creosote may result in ignition and may cause a house/building fire. Creosote may be removed using a chimney
brush or other commonly available materials from your local hardware retailer. Chimney fires burn very hot. If the unit or chimney
connector should glow red, reduce the fire by closing the inlet air control and immediately call the fire department.
A fire in the firebox may be smothered by pouring a large quantity of coarse salt, baking soda, or cool ashes on top of the fire.
PREVENTING CREOSOTE BUILDUP
1.
2.
3.
4.
Creosote will inevitably form in your chimney and connector pipe. Following these steps will help reduce the rate of build up.
BURN ONLY SEASONED WOOD that has dried for at least one year.
Burn hardwood rather than softwood. Hardwood is denser or heavier wood and burns hotter.
Do not attempt to burn (or mix in) green or wet wood. The use of green or wet wood will cause a rapid build up of creosote.
Wood that hisses, sizzles and blackens without igniting in five minutes must be considered too wet to burn.
5. Do not attempt to extend the burn time by using wet wood. Not only does burning wet wood rapidly build up creosote, but it reduces the heat output by up to 25 percent.
6. Burn the stove with the air inlet control wide open for 10-25 minutes every time fresh wood is loaded into the
stove. Do not load more than ¼ to ½ of the fuel capacity at one time. Loading too much wood at once will cause
excessive smoke which contains creosote. Mature fires or coals produce very little creosote-producing smoke.
7. Burn with the control open for several minutes at numerous intervals throughout the day, being careful not to over
fire the unit. Following this process will help to warm the chimney and reduce the amount of creosote forming
condensation within the chimney.
8. Establish a routine for the handling of fuel, firing, and operating the stove. Check daily for creosote build up until
experience shows how often you need to clean for safe operation. Be aware that the hotter the fire, the less creosote is deposited and weekly cleanings may be necessary in mild weather even though monthly cleanings may be
enough in the colder months.
CAUTION: RISK OF FIRE When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled
moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result,
creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire. The chimney connector
and chimney should be inspected at least once every two months during the heating season to determine if a creosote buildup has
occurred.
If creosote has accumulated (3mm or more) it should be removed to reduce the risk of a chimney fire.
ASH DISPOSAL
Whenever ashes get 3 to 4 inches deep in your firebox or ash pan, and when the fire has burned down and cooled, remove excess
ashes. Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed.
Ashes should be placed in a metal container with a tight-fitting lid. The closed container of ashes should be placed on a noncombustible floor or on the ground, away from all combustible materials, pending final disposal. The ashes should be retained in the
closed container until all cinders have thoroughly cooled.
SMOKE AND CO MONITORS
Burning wood naturally produces smoke and carbon monoxide(CO) emissions. CO is a poisonous gas when exposed to elevated
concentrations for extended periods of time. While the modern combustion systems in heaters drastically reduce the amount of
CO emitted out the chimney, exposure to the gases in closed or confined areas can be dangerous. Make sure your stove gaskets
and chimney joints are in good working order and sealing properly to ensure unintended exposure. It is recommended that you use
both smoke and CO monitors in areas having the potential to generate CO.
CAUTION:
DO NOT OVER FIRE APPLIANCE. YOU ARE OVER FIRING IF THE CHIMNEY CONNECTORS OR STOVE
GLOWS RED. CLOSE THE DOOR AND SHUT DAMPER IMMEDIATELY TO REDUCE THE AIR SUPPLY AND
SLOW DOWN THE FIRE.
15
SERVICE HINTS
CAUTION:
SLOW BURNING FIRES AND EXTENDED USE MAY CAUSE EXCESSIVE CREOSOTE BUILDUP. IGNITION
OF CREOSOTE OR OVER FIRING MAY CAUSE A CHIMNEY FIRE. CHIMNEY FIRES BURN EXTREMELY HOT
AND MAY IGNITE SURROUNDING MATERIALS. IN CASE OF A CHIMNEY FIRE CALL THE FIRE DEPARTMENT
IMMEDIATELY.
CAUTION:
A CHIMNEY FIRE MAY CAUSE IGNITION OF WALL STUDS OR RAFTERS WHICH WERE ASSUMED TO BE
A SAFE DISTANCE FROM THE CHIMNEY. IF A CHIMNEY FIRE HAS OCCURRED, HAVE YOUR CHIMNEY
INSPECTED BY A QUALIFIED EXPERT BEFORE USING AGAIN
WARNING: IN CASE OF CHIMNEY FIRE
1. CLOSE AIR INLET CONTROL
2. GET OUT OF THE HOUSE
3. CALL THE FIRE DEPARTMENT.
CHIMNEY DRAFT
The chimney is critical to the proper operation of the stove. It is the chimney that creates draft; THE STOVE DOES
NOT AND CANNOT CREATE DRAFT. The chimney provides two vital functions for proper stove operation. First, it
is the passage to exhaust smoke and hot gases created in the combustion process. Secondly, it supplies the draft (or
pressure) to bring oxygen to the fire to sustain combustion. Draft is the natural movement of air or gases through a
chimney. Chimney draft comes from the natural tendency for hot (less dense) air to rise. As the hot air rises within the
chimney it creates a lower pressure at the bottom of the chimney to which the stove is connected. The higher pressure air outside the stove then rushes into the stove where the lower air pressure level exists, thus bringing oxygen
to the fire. This constant flow of air is referred to as the draft. Many factors or combination of factors can act together
to build or impede the draft. Without the correct amount of draft, the stove will not operate properly. If there is excessive draft, an unsafe condition will arise with too much air being drawn into the stove and creating an excessively hot
fire. This could cause over firing which runs the risk of igniting structural elements around the stove and chimney.
The most common experience is that of insufficient draft. Under insufficient draft conditions, the fire will be starved for
oxygen, improper or incomplete combustion occurs resulting in smoke spillage into the area around the stove. A fire
that is starved for oxygen will not burn well. Such a fire will produce excessive smoke that will cool and condense in
the chimney creating creosote. Excessive amounts of creosote buildup can ignite causing a chimney fire with the possibility of structural elements igniting as well. Correct any draft related issues before using the stove. The following are
some possible causes of insufficient draft. Please note that one or more factors may play a role in a draft issue and
certain factors may change over time as conditions vary.
1. Atmospheric Pressure and Air Supply
Atmospheric pressure that affects the draft may occur from outside the structure, inside the structure, or both.
High pressure weather (clear and cold) usually produces a better chimney draft than low pressure (overcast and
damp) conditions. Negative pressure can be created inside a home by appliances that expel air from within such
as bathroom vents, range hoods, clothes dryers, and forced air furnaces. Do not allow such appliances to overcome the natural draft. Note that newer homes tend to be built more tightly allowing less make up air to seep
freely in. Negative pressure may be overcome by opening a nearby door or window. In extreme conditions of
negative draft, the airflow in the chimney will reverse direction. This is known as “down drafting.”
2. Environmental Factors
Wind or air deflecting off external objects such as the roof, neighboring structures, trees, or hills. These can cause
a pressure change in the air surrounding the chimney.
3. Chimney Temperature The temperature of the chimney is an important factor in how well it drafts. Warm chimneys
draft better than cold chimneys. This is based upon the principle that hot air rises while cold air sinks. Hot gases
going up a cold chimney will cool rapidly. Warm the chimney by allowing a hot fire to burn for the first fifteen to
thirty minutes after starting the fire. Be careful not to over fire the stove. If any part of the stove or chimney starts
to glow, you are over firing the stove. Masonry chimneys will take longer to warm than manufactured chimneys
on account of their greater structural mass. Chimneys that have a flue diameter larger than the stove outlet take
more heat to warm, thus resulting in a faster cooling of the hot gases needed to build or maintain draft.
16
SERVICE HINTS
4.
Chimney Installation and Maintenance
Confirm that all four minimum chimney height requirements listed in the Chimney Connections section of the manual have
been met. The physics that link chimney height with draft creation are vital to the proper operation of the stove. Failure to meet
each of these minimum requirements will have an adverse affect on draft. Avoid long horizontal runs or multiple elbows. Use
stove cement to seal joints in the connector pipe section. Regularly clean the chimney, connector pipe, rain cap, and spark arrestor screen. Creosote build up can reduce the chimney draw and possibly create a chimney fire.
5. Temporarily out of Operation
After the fire has burned out, open the air control to its fully open position. This will allow warm room air to enter the chimney
and keep it as warm as possible until the stove is used again.
For assistance involving chimney draft issues, contact a knowledgeable licensed heating and cooling contractor in your area. For
questions regarding manufactured chimney, contact the manufacturer of the chimney.
NOTE: A DRAFT READING OF 0.05 TO 0.06
W.C. (WATER COLUMN) IS REQUIRED
FOR PROPER BURNING OF THIS STOVE.
CAUTION:
DO NOT OPERATE WITH CRACKED
OR BROKEN GLASS.
GLASS CARE
Periodic cleaning of glass will be necessary to prevent accumulations of ash. Acidic ash buildup can eventually etch and weaken
glass. Creosote accumulations should burn off during hot fires. The following usage and safety tips should be observed:
1. Inspect the glass regularly for cracks and breaks. If you detect a crack or break, extinguish the fire immediately and contact
the manufacturer for a replacement before re-firing the stove.
2. Do not slam the door or otherwise impact the glass. When closing doors, make sure that logs or other objects do not protrude
to impact the glass.
3. Do not build fires against (or that might fall against) the glass.
4. Do not clean the glass with materials that may scratch (or otherwise damage) the glass. Scratches on the glass can develop
into cracks or breaks during operation.
5. Never attempt to clean the glass while the unit is hot; allow to dry thoroughly before reuse. If deposits are not very heavy, normal glass cleaners are adequate using a soft, non-abrasive cleaning pad.
6. Never put substances which can ignite explosively in the unit. Even small explosions in confined areas can blow out the glass.
WARNING:
REPLACE GLASS ONLY WITH 5MM HIGH TEMPERATURE CERAMIC GLASS OF THE PROPER SIZE.
DO NOT USE SUBSTITUTE MATERIALS SUCH AS TEMPERED GLASS OR DOUBLE THICKNESS
WINDOW GLASS! CONTACT THE STOVE MANUFACTURER FOR REPLACEMENT GLASS.
GLASS REPLACEMENT
Gasket and glass cleaning products are available at local retail home centers. Manufacturers of cleaning products include, A.W.
Perkins Co. (www.Awperkins. Com) or rutland products (www.Rutland.Com). After extensive use, the gasket material which
provides glass and door seal may lose it’s resiliency and will need to be replaced. Inspect glass and door gaskets periodically to
ensure proper seal; if gaskets become frayed or worn, replace immediately. This unit’s door uses a 1 1/8” diameter rope gasket.
GLASS REPLACEMENT PROCEDURE:
1.
2.
3.
4.
5.
6.
7.
8.
Ensure appliance is not in operation and is thoroughly cooled.
Remove screw and glass clips. (See parts list and diagram.)
Remove glass from door frame.
If glass is broken, carefully remove and discard each broken piece to avoid cuts. Discard window gasket. Replace window and
gasket with original factory replacement parts.
Replace new gasket starting at the bottom of glass working along edges, being sure to center gasket channel on glass.
Trim to length and butt ends together.
Perform replacement procedure in reverse order after replacing glass and gasket.
When replacing glass into door, be sure not to overtighten screws and clips.
BLOWER MAINTENANCE
The blower is maintenance free other than periodic cleaning. Lightly vacuum motor and air inlet to keep free of dust and dirt.
CAUTION:
DO NOT OPERATE A STOVE THAT IS MISSING DOOR GASKET MATERIAL.
OVER FIRING AND UNSAFE OPERATING CONDITIONS MAY RESULT.
17
SERVICE HINTS
WIRING DIAGRAM - TR008 F-6 BLOWER ASSEMBLY
When ordering missing or replacement parts, always give the Model Number of the stove, Part Number, and Part
When ordering
missingUse
or replacement
parts,
always
give providedto
the
Model
Number
Description.
the illustrations
and
part lists
identify
parts. of the stove,
Part Number , and Part Description
.
Use
the
illustrations
and
part
lists
provided
to identify parts.
Contact us 1-800-750-2723 at to order parts.
Contact us at 616-396-1911 to order parts.
DANGER:SHOCK HAZARD.DISCONNECT
POWER SOURCE BEFORE INSTALLATION
AND WHENEVER SERVICING BLOWER
ASSEMBLY.
CAUTION: MOVING PARTS CAN CAUSE
INJURY. DO NOT OPERATE WITH COVER
REMOVED.
NOTICE: ANY REPLACE
MENT WIRING MUST HAVE
E Q U I VA L E N T I N S U L A
TION AND TEMPERATURE
RATING (105°C).
18
-
PARTS
When ordering missing or replacement parts, always give the Model Number of the stove, Part Number, and Part
Description. Use the illustrations and part lists providedto identify parts.
Contact us 1-800-750-2723 at to order parts.
19
PARTS
When ordering missing or replacement parts, always give the Model Number of the stove, Part Number, and Part
Description. Use the illustrations and part lists providedto identify parts.
Contact us 1-800-750-2723 at to order parts.
Part No.
08-1
892403
892401
08-4
08-5
08-6
86773
86774
86775
86776
08-11
08-12
08-13
08-13A
08-13D
08-13E
08-13F
08-13G
08-13H
08-13K
08-14
08-15
08-16
08-17
88224
20
Description
Main Fire Box Assembly
Heat Shield, Back
Assy., Chamber Door
Front Heat Shield Curtain
Leg
Secondary Air Duct Frame
Tube, Air Secondary (A)
Tube, Air Secondary (B)
Tube, Air Secondary (C)
Tube, Air Secondary (D)
Air Pipe Retainer
SS Air Pipe Retainer Screw
Fire Bricks
Fire Brick “A” (9”x4.5”x1.25”)
Fire Brick “D”
Fire Brick “E”
Fire Brick “F”
Fire Brick “G”
Fire Brick “H”
Fire Brick “K”
Hearth Trim
Top Trim
Bottom Heat Shield
Back Heat Shield Deflector
Ceramic Fiber Board_Rear
Qty.
1
1
1
1
4
1
1
2
1
1
5
5
16
5
1
2
1
1
1
1
1
1
1
1
Part No.
88225
08-20
08-21
08-HP
08-26
08-27
08-28
F-6
F-6G
F-6S
Description
Ceramic Fiber Board_Front
KAO Wool Insulating Pad
Door Pin
Hardware Pack
Phillips Head Machine Screw (lg)
Phillips Head Machine Screw (sm)
Hex Nut
Blower Assembly
Ceramic Gasket
Phillips Head Machine Screw (sm)
FIREBRICK LAYOUT
Qty.
1
2
2
1
4
3
4
1
1
4
PARTS
When ordering missing or replacement parts, always give the Model Number of the stove, Part Number, and Part
Description. Use the illustrations and part lists providedto identify parts.
Contact us 1-800-750-2723 at to order parts.
Part No.
892401
08-41
08-42
08-43
08-44
08-45
892402
08-47
08-48
08-49
08-50
08-51
08-52
08-53
08-54
08-55
Description
Assy., Chamber Door
Door Casting
Air Wash Casting
Door Vent Slider
Slide Retainer
Slide Handle
Glass, Chamber Door
Qty.
1
1
1
1
2
1
1
Glass Retainer
Flat Head Phillips Screw
SS Hex Screw
SS Washer
Window Gasket
Door Gasket
Door Handle Assembly
Door Latch
2
6
12
12
1
1
1
1
21
FLOOR PROTECTOR MATERIAL CALCULATIONS
This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance
or R-value as stated in the installation instructions on page 3, “Locating Stove” step 1, of this manual. If the
floor protector materials listed in the instructions are not available, materials with an equivalent R-value may be
substituted.
Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal Conductivity)
ratings which must be converted to R-value to determine if the alternate material meets the tested requirements.
The following instructions provide the proper information and formulas for conversion to R-value.
To determine if alternate materials are acceptable follow this sequence.
1. Convert material specifications to R-value:
a. R-value given — no conversion necessary
b. k-factor is given with a required thickness (T) in inches:
R = 1/k x T
c. C-factor is given: R = 1/C
2. Determine the R-value of proposed alternate floor protector:
a. Use formulas in step 1 above to calculate R-value of proposed material(s).
b. For multiple layers, add R-values of each layer to determine overall R-value.
3. If the overall R-value of the floor protector system is equal to or greater than the floor protector specifications
given, the alternate is acceptable.
Definitions:
Thermal conductance (C) =
BTU
(hr)(ft2)(°F)
=
W
(m )(°K)
Thermal conductivity (k) =
(Btu)(inch)
(hr)(ft2)(°F)
=
W
(m)(°K)
Thermal resistance (R) =
(ft2)(hr)(°F)
Btu
=
(m2)(°K)
W
2
=
Btu
(hr)(ft)(°F)
Example:
The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.
The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral board
with a k-factor of 0.29.
Step 1: Convert specs to R-value.
R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs
Step 2: Calculate R-value of individual components
4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick
1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.
Step 3: Add R-values of components to get total R-value of system
Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem
Step 4: Compare Rsystem to Rspecs
Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required
specifications and therefore is an acceptable alternative.
22
NOTES
23
This Vogelzang heating appliance is safe when installed properly and will provide you with years of service.
However, always exercise good judgement when you are using this stove. You are dealing with FIRE! Fire is
inherently dangerous and must be treated with respect. Stay warm and in good health!
DO NOT INSTALL THIS STOVE IN A
MOBILE HOME, MANUFACTURED HOME,
TRAILER OR TENT — NO EXCEPTIONS!
MADE IN CHINA
U.Vogelzang
S. Stove Company
227
Industrial Park Road
,QGXVWULDO3DUN5RDG
South
Pittsburg, Tennessee 37380
6RXWK3LWWVEXUJ7HQQHVVHH
www.usstove.com
www.vogelzang.com
Phone:
Phone: 800-750-2723