Rockwell Automation Allen-Bradley CompactLogix 1769-L32E Installation Instructions Manual

Installation Instructions
CompactLogix Controller
Catalog Numbers 1769-L32E, 1769-L35E
Topic
Page
Important User Information
2
Environment and Enclosure
3
North American Hazardous Location Approval
4
European Hazardous Location Approval
5
About the Controller
5
Before You Begin
6
Connect the 1769-BA Battery
7
Install a 1784-CF64 or 1784-CF128 CompactFlash Card (optional)
8
Assemble the System
9
Mount the System
11
Make RS-232 Connections to the Controller
15
Make Ethernet Connections to the Controller
18
Load the Controller Firmware
25
Select the Controller’s Operating Mode
29
Controller Status Indicators
31
RS-232 Serial Port Status Indicators (Channel 0)
33
CompactFlash Card Status Indicator
33
Module Status (MS) Indicator
33
Network Status (NS) Indicator
34
Link Status (LNK) Indicator
35
Specifications
36
Additional Resources
40
2 1769-L32E, 1769-L35E CompactLogix Controller
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical
equipment. Safety Guidelines for the Application, Installation and Maintenance of Solid State Controls
(publication SGI-1.1 available from your local Rockwell Automation sales office or online at
http://literature.rockwellautomation.com) describes some important differences between solid state
equipment and hard-wired electromechanical devices. Because of this difference, and also because of
the wide variety of uses for solid state equipment, all persons responsible for applying this equipment
must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages
resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the
many variables and requirements associated with any particular installation, Rockwell Automation, Inc.
cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits,
equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell
Automation, Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING
IMPORTANT
ATTENTION
Identifies information about practices or circumstances that can cause an
explosion in a hazardous environment, which may lead to personal injury or death,
property damage, or economic loss.
Identifies information that is critical for successful application and understanding
of the product.
Identifies information about practices or circumstances that can lead to personal
injury or death, property damage, or economic loss. Attentions help you to identify
a hazard, avoid a hazard and recognize the consequences.
SHOCK HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert
people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert
people that surfaces may reach dangerous temperatures.
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3
Environment and Enclosure
ATTENTION
This equipment is intended for use in a Pollution Degree 2 industrial
environment, in overvoltage Category II applications (as defined in IEC
publication 60664-1), at altitudes up to 2000 meters (6562 ft) without derating.
This equipment is considered Group 1, Class A industrial equipment according
to IEC/CISPR Publication 11. Without appropriate precautions, there may be
potential difficulties ensuring electromagnetic compatibility in other
environments due to conducted as well as radiated disturbance.
This equipment is supplied as open-type equipment. It must be mounted within
an enclosure that is suitably designed for those specific environmental
conditions that will be present and appropriately designed to prevent personal
injury resulting from accessibility to live parts. The enclosure must have
suitable flame-retardant properties to prevent or minimize the spread of flame,
complying with a flame spread rating of 5VA, V2, V1, V0 (or equivalent) if
non-metallic. The interior of the enclosure must be accessible only by the use
of a tool. Subsequent sections of this publication may contain additional
information regarding specific enclosure type ratings that are required to
comply with certain product safety certifications.
In addition to this publication, see:
• Industrial Automation Wiring and Grounding Guidelines, for additional
installation requirements, Allen-Bradley publication 1770-4.1.
• NEMA Standards publication 250 and IEC publication 60529, as
applicable, for explanations of the degrees of protection provided by
different types of enclosure.
Prevent Electrostatic Discharge
ATTENTION
This equipment is sensitive to electrostatic discharge, which can cause
internal damage and affect normal operation. Follow these guidelines
when you handle this equipment:
• Touch a grounded object to discharge potential static.
• Wear an approved grounding wriststrap.
• Do not touch connectors or pins on component boards.
• Do not touch circuit components inside the equipment.
• Use a static-safe workstation, if available.
• Store the equipment in appropriate static-safe packaging when not
in use.
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North American Hazardous Location Approval
The following information applies when
operating this equipment in hazardous
locations:
Informations sur l’utilisation de cet
équipement en environnements dangereux:
Products marked "CL I, DIV 2, GP A, B, C, D" are suitable for
use in Class I Division 2 Groups A, B, C, D, Hazardous
Locations and nonhazardous locations only. Each product is
supplied with markings on the rating nameplate indicating
the hazardous location temperature code. When
combining products within a system, the most adverse
temperature code (lowest "T" number) may be used to help
determine the overall temperature code of the system.
Combinations of equipment in your system are subject to
investigation by the local Authority Having Jurisdiction at
the time of installation.
Les produits marqués "CL I, DIV 2, GP A, B, C, D" ne
conviennent qu'à une utilisation en environnements de
Classe I Division 2 Groupes A, B, C, D dangereux et non
dangereux. Chaque produit est livré avec des marquages sur
sa plaque d'identification qui indiquent le code de
température pour les environnements dangereux. Lorsque
plusieurs produits sont combinés dans un système, le code de
température le plus défavorable (code de température le plus
faible) peut être utilisé pour déterminer le code de
température global du système. Les combinaisons
d'équipements dans le système sont sujettes à inspection par
les autorités locales qualifiées au moment de l'installation.
WARNING
EXPLOSION HAZARD • Do not disconnect equipment unless
power has been removed or the
area is known to be nonhazardous.
• Do not disconnect connections to
this equipment unless power has
been removed or the area is known
to be nonhazardous. Secure any
external connections that mate to
this equipment by using screws,
sliding latches, threaded
connectors, or other means
provided with this product.
• Substitution of components may
impair suitability for Class I,
Division 2.
• If this product contains batteries,
they must only be changed in an
area known to be nonhazardous.
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AVERTISSEMENT
RISQUE D’EXPLOSION –
• Couper le courant ou s'assurer
que l'environnement est classé
non dangereux avant de
débrancher l'équipement.
• Couper le courant ou s'assurer
que l'environnement est classé
non dangereux avant de
débrancher les connecteurs. Fixer
tous les connecteurs externes
reliés à cet équipement à l'aide
de vis, loquets coulissants,
connecteurs filetés ou autres
moyens fournis avec ce produit.
• La substitution de composants
peut rendre cet équipement
inadapté à une utilisation en
environnement de Classe I,
Division 2.
• S'assurer que l'environnement est
classé non dangereux avant de
changer les piles.
1769-L32E, 1769-L35E CompactLogix Controller
5
European Hazardous Location Approval
European Zone 2 Certification (The following applies when the product bears the
Ex or EEx Marking)
This equipment is intended for use in potentially explosive atmospheres as defined by
European Union Directive 94/9/EC and has been found to comply with the Essential Health
and Safety Requirements relating to the design and construction of Category 3 equipment
intended for use in potentially explosive atmospheres, given in Annex II to this Directive.
Compliance with the Essential Health and Safety Requirements has been assured by
compliance with EN 60079-15 and EN 60079-0.
WARNING
• This equipment must be installed in an enclosure providing at least IP54
protection when applied in Zone 2 environments.
• This equipment shall be used within its specified ratings defined by
Allen-Bradley.
• Provisions shall be made to prevent the rated voltage from being
exceeded by transient disturbances of more than 40% when applied in
Zone 2 environments.
• Secure any external connections that mate to this equipment by using
screws, sliding latches, threaded connectors, or other means provided
with this product.
• Do not disconnect equipment unless power has been removed or the area
is known to be nonhazardous.
ATTENTION
This equipment is not resistant to sunlight or other sources of UV radiation.
About the Controller
Use this document as a guide to install the CompactLogix controller, which
must be the leftmost module in the first bank of the system. The 1769-L32E
and 1769-L35E controllers offer an integrated EtherNet/IP port.
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Before You Begin
Consider the following when planning your CompactLogix system:
• The CompactLogix controller is always the leftmost module in the
system.
• The controller must be within four modules of the system power
supply. Some I/O modules may be up to eight modules away from the
power supply. See the documentation for your 1769 I/O modules for
details.
• The 1769-L32E controller supports as many as 16 I/O modules and
the 1769-L35E controller supports as many as 30 I/O modules. Both
controllers can use a maximum of 3 I/O banks with 2 expansion
cables.
• Each I/O bank requires its own power supply.
• Only one controller can be used in a CompactLogix system.
• A 1769-ECR right end cap or 1769-ECL left end cap is required to
terminate the end of the communication bus.
Parts List
These components ship with the controller.
Component
Description
1769-BA battery
1747-KY controller key
You may also use these components with the controller.
If you want to
Then use this component
Connect a device to the RS-232 port
1756-CP3 or 1747-CP3 serial cable
Connect a device to the EtherNet/IP port
Standard Ethernet cable with RJ-45 connector
Add nonvolatile memory
1784-CF64 or 1784-CF128 Industrial
CompactFlash card
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Connect the 1769-BA Battery
The controller is shipped with the 1769-BA battery that is packed separately.
To connect the battery, follow this procedure.
ATTENTION
The 1769-BA battery is the only battery you can use with the 1769-L32E and
1769-L35E controllers. The 1747-BA battery is not compatible with the
1769-L32E and 1769-L35E controllers and may cause problems.
When you connect or disconnect the battery, an electrical arc can occur. This
could cause an explosion in hazardous location installations. Be sure that
power is removed or the area is nonhazardous before proceeding.
WARNING
For safety information on the handling of lithium batteries, including handling
and disposal of leaking batteries, see Guidelines for Handling Lithium
Batteries Technical Data, publication AG-5.4NOV04.
1. Remove the battery door by sliding it forward.
IMPORTANT
2.
Do not remove the plastic insulation covering the battery. The insulation is
necessary to protect the battery contacts.
Insert the battery connector into the connector port.
The connector is keyed to be installed with the correct polarity.
3. Insert the battery into the battery port in the battery door.
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8 1769-L32E, 1769-L35E CompactLogix Controller
Battery
4. Slide the battery door back until it clicks into position.
TIP
At the end of its life, the used battery should be collected
separately from any unsorted municipal waste and recycled.
Install a 1784-CF64 or 1784-CF128 CompactFlash Card (optional)
ATTENTION
Do not remove the CompactFlash card while the controller is reading from or
writing to the card, as indicated by a flashing green CF status indicator. This
could corrupt the data on the card or in the controller, as well as corrupt the
latest firmware in the controller.
The optional industrial CompactFlash card provides nonvolatile memory for
a CompactLogix controller. The card is not required for controller operation.
WARNING
When you insert or remove the CompactFlash card while power is on, an
electrical arc can occur. This could cause an explosion in hazardous location
installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
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Follow these steps to install a CompactFlash card.
1. Push the locking tab to the right and
insert the industrial CompactFlash card
into the socket on the front of the
controller.
The label of the CompactFlash card
faces toward the left. Match the
orientation arrow on the card with the
arrow on the front of the controller.
2. To remove the CompactFlash card, push
the locking tab away from the
CompactFlash card and pull the
CompactFlash card from the socket.
44732
Assemble the System
The controller can be attached to an adjacent I/O module or power supply
before or after mounting. For mounting instructions, see Ground the Wiring
on page 12 or Mount the Panel on page 13.
WARNING
The CompactLogix controller is not designed for removal and insertion under
power.
If you insert or remove the module while backplane power is on, an electrical
arc can occur. This could cause an explosion in hazardous location
installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
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Refer to the illustration when installing a controller.
C
A
D
B
F
E
44733
B
1. Disconnect line power.
2. Check that the lever of the adjacent module (A) is in the unlocked
(fully right) position.
3. Use the upper and lower tongue-and-groove slots (B) to secure the
modules together.
4. Move the module back along the tongue-and-groove slots until the
bus connectors line up with each other.
5. Use your fingers or a small screwdriver to push the module’s bus lever
back slightly to clear the positioning tab (C).
6. Move the module’s bus lever fully to the left (D) until it clicks, being
sure it is locked firmly in place.
ATTENTION
When attaching the controller, power supply, and I/O modules, make sure the
bus connectors are securely locked together to be sure of proper electrical
connection.
This equipment is not resistant to sunlight or other sources of UV radiation.
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7. Attach an end cap terminator (E) to the last module in the system by
using the tongue-and-groove slots as before.
8. Lock the end cap bus terminator (F).
Mount the System
ATTENTION
During panel or DIN rail mounting of all devices, be sure that all debris (such
as metal chips or wire strands) is kept from falling into the controller. Debris
that falls into the controller could cause damage while the controller is
energized.
Minimum Spacing
Maintain spacing from enclosure walls, wireways, and adjacent equipment.
Allow 50 mm (2 in.) of space on all sides, as shown. This provides ventilation
and electrical isolation.
Bottom
End Cap
Power Supply
Compact I/O
Module
Side
CompactLogix
Controller
50 mm
(2 in.)
Compact I/O
Module
50 mm
(2 in.)
Top
50 mm
(2 in.)
Side
50 mm
(2 in.)
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System Dimensions
67.5
(2.68)
15
(.58)
70
(2.76)
52.5
(2.06)
35
(1.38)
132
(5.20)
118
(4.65)
52.5
(2.06)
35
(1.38)
35
(1.38)
35
(1.38)
35
(1.38)
44734
Note: All dimensions are in mm (in.).
TIP
Compact I/O expansion cables have the same dimensions as the end caps.
Expansion cables can be used on either the right or left end. A 1769-ECR
right end cap or 1769-ECL left end cap terminates the end of the
communication bus.
Ground the Wiring
ATTENTION
This product is grounded through the DIN rail to chassis ground. Use zinc
plated yellow-chromate steel DIN rail to assure proper grounding. The use of
other DIN rail materials (such as aluminum or plastic) that can corrode, oxidize,
or are poor conductors, can result in improper or intermittent grounding.
Secure DIN rail to mounting surface approximately every 200 mm (7.8 in.) and
use end-anchors appropriately.
This product is intended to be mounted to a well-grounded mounting surface
such as a metal panel. Additional grounding connections from the controller’s
mounting tabs or DIN rail (if used) are not required unless the mounting
surface cannot be grounded.
Refer to the Allen-Bradley publication 1770-4.1, Industrial Automation
Wiring and Grounding Guidelines, for additional information.
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Mount the Panel
Mount the controller to a panel by using two screws per module. Use M4 or
#8 panhead screws. Mounting screws are required on every module.
This procedure lets you use the assembled modules as a template for drilling
holes in the panel.
IMPORTANT
Due to module mounting hole tolerance, it is important to follow these
procedures.
1. On a clean work surface, assemble no more than three modules.
2. Using the assembled modules as a template, carefully mark the center
of all module-mounting holes on the panel.
3. Return the assembled modules to the clean work surface, including
any previously mounted modules.
4. Drill and tap the mounting holes for the recommended M4 or #8
screw.
5. Place the modules back on the panel and check for proper hole
alignment.
TIP
The grounding plate, that is, where you install the mounting screws,
enables the module to be grounded when it is panel-mounted.
6. Attach the modules to the panel by using the mounting screws.
TIP
If you are mounting more modules, mount only the last one of this group and
put the others aside. This reduces remounting time when you are drilling
and tapping the next group of modules.
7. Repeat steps 1...6 for any remaining modules.
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Mount the Controller on the DIN Rail
The controller can be mounted on the following DIN rails:
• EN 50 022 - 35 x 7.5 mm (1.38 x 0.30 in.)
• EN 50 022 - 35 x 15 mm (1.38 x 0.59 in.)
ATTENTION
This product is grounded through the DIN rail to chassis ground. Use zinc
plated yellow-chromate steel DIN rail to assure proper grounding. The use of
other DIN rail materials (for example, aluminum or plastic) that can corrode,
oxidize, or are poor conductors, can result in improper or intermittent
grounding. Secure DIN rail to mounting surface approximately every 200 mm
(7.8 in.) and use end-anchors appropriately.
1. Before mounting the controller on a DIN rail, close the DIN rail
latches.
2. Press the DIN rail mounting area of the controller against the DIN
rail.
The latches will momentarily open and lock into place.
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Make RS-232 Connections to the Controller
Connect the 9-pin female end of the serial cable to the serial port of the
controller.
44735
WARNING
If you connect or disconnect the serial cable with power applied to this module
or the serial device on the other end of the cable, an electrical arc can occur.
This could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
RS-232 Cable
9-pin, Male D-shell Straight
Cable End
9-pin, Female D-shell
Right-angle Cable End
1 CD
1 CD
2 RDX
2 RDX
3 TXD
3 TXD
4 DTR
COMMON
1747-CP3 or 1756-CP3
6 DSR
6 DSR
7 RTS
7 RTS
8 CTS
8 CTS
9
Straight Cable End
TIP
4 DTR
COMMON
9
Right-angle Cable End
This cable must be shielded and tied to the connector housing.
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Default Serial Configuration
Channel 0 (serial port) has the following default communication
configuration.
Parameter
Default
Protocol
DF1 full-duplex
Communication Rate
19.2 Kbps
Parity
None
Station Address
0
Control Lines
No Handshaking
Error Detection
BCC
Embedded Responses
Auto Detect
Duplicate Packet (Message) Detect
Enabled
ACK Timeout
50 (x 20 ms)
NAK Receive Limit
3 Retries
ENQ Transmit Limit
3 Retries
Data Bits
8
Stop Bits
1
TIP
Only Channel 0 has a default communication push button (see page 17).
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Use the Channel 0 Default Communication Push Button
The Channel 0 default communication push
button is on the front of the controller in the
lower right corner as shown in the illustration.
44736
Use the Channel 0 default communication
push button to change from the user-defined
communication configuration to the default
communication mode. The Channel 0 default
communication (DCH0) status indicator turns
on (green, steady) to indicate that the default
communication configuration is active.
TIP
The default communication push button is recessed.
Before pressing the default communication push button, be sure to note the
present communication configuration for Channel 0. Pushing the default
communication push button resets all configured parameters to their
default settings.
To return the channel to its user-configured parameters, you must enter
them manually while online with the controller or download them as part of
an RSLogix 5000 software project file. To do this online with RSLogix 5000
software, access the Controller Properties dialog and enter parameters on
the Serial Port, System Protocol, and User Protocol tabs.
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Make Ethernet Connections to the Controller
The 1769-L32E and 1769-L35E controllers ship with the BOOTP utility
enabled. You must assign an IP address to the Ethernet port for the controller
to communicate over an EtherNet/IP network.
WARNING
If you connect or disconnect the communications cable with power applied to
this module or any device on the network, an electrical arc can occur. This
could cause an explosion in hazardous location installations.
Be sure that power is removed or the area is nonhazardous before proceeding.
Connect the RJ-45 connector of the Ethernet cable to the Ethernet port (top
port) on the controller.
ATTENTION
Do not plug a DH-485 network cable or a NAP cable into the Ethernet port.
Undesirable behavior and/or damage to the port may result.
8 ------ NC
7 ------ NC
6 ------ RD5 ------ NC
4 ------ NC
3 ------ RD+
2 ------ TD1 ------ TD+
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8
1
RJ-45
1769-L32E, 1769-L35E CompactLogix Controller
19
Assign an IP Address
You can set the IP address by using any of these utilities:
• Rockwell BOOTP Utility (available with RSLinx and RSLogix 5000
software)
• RSLinx software
• RSLogix 5000 software
Use BOOTP to Set the IP Address
The BOOTP utility is a standalone program in one of the following
directories:
• RSLinx Tools directory in the Rockwell Software program folder on
the Start menu (the utility is automatically installed when you install
RSLinx software)
• Utils directory on the RSLogix 5000 software installation CD
Follow this procedure to use the BOOTP utility.
1. Start the BOOTP software.
2. Select Tools>Network Settings.
3. Enter the Ethernet mask and gateway.
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4. Click OK.
In the BOOTP Request History dialog, you see the hardware
addresses of devices issuing BOOTP requests.
5. Double-click the hardware address of the device you want to
configure.
TIP
The hardware address is on the sticker on the left-side circuit board of the
controller next to the battery. See Connect the 1769-BA Battery on page 7
for instructions on accessing this area.
The hardware address will be in this format: 00-0b-db-14-55-35.
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The New Entry dialog displays the device’s Ethernet Address (MAC).
6. Enter the IP address.
7. Click OK.
8. To permanently assign this configuration to the device, highlight the
device and click Disable BOOTP/DHCP.
When power is recycled, the device uses the configuration you
assigned and does not issue a BOOTP request.
Use RSLinx Software to Set the IP Address
You can use RSLinx software, version 2.41 or later, to set the IP address.
1. Make sure the controller that uses the IP address is installed and
running.
2. Connect to the controller via the serial connection (see page 15).
3. Start RSLinx software.
The RSWho dialog opens.
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4. Navigate to the Ethernet network via the Serial network.
5. Right-click the Ethernet port (not the controller) and select Module
Configuration
6. Select the Port Configuration tab.
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7. Click the appropriate radio button to choose the Network
Configuration type.
8. Enter the IP address, network (subnet) mask, and gateway address (if
needed).
Use RSLogix 5000 Software to Set the IP Address
You can use RSLogix software to set the IP address.
1. Make sure the controller that uses the IP address is installed and
running.
2. Connect to the controller via the serial connection (see page 15).
3. Start RSLogix 5000 software.
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4. In the Controller Organizer, select properties for the Ethernet port.
5. Choose the Port Configuration tab.
6. Specify the IP address.
7. Click Apply.
8. Click OK.
This sets the IP address in the hardware. This IP address should be
the same IP address you assigned under the General tab.
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Install the Appropriate EDS Files
If you have RSLinx software, version 2.42 or later, the most current EDS files
were installed with the software. If you are using an earlier version of RSLinx
software, you might need to install EDS files.
You need EDS files for these devices:
• 1769-L32E and 1769-L35E controllers
• 1769 CompactBus
• 1769 local adapter
All of these EDS files, except for the 1769 CompactBus file, are updated for
each firmware revision. There is also a version 1 of the controller EDS file
that you need for new controllers. Each controller ships with revision 1
firmware. To update the firmware, you must have the revision 1 EDS file
(0001000E00410100.eds) installed for the controller.
The EDS files are available on the RSLogix 5000 Enterprise Series software
CD. The files are also available at http://www.ab.com/networks/eds.
Load the Controller Firmware
You must download the current firmware before you can use the controller.
To load firmware, you can use any of the following:
• ControlFlash utility that ships with RSLogix 5000 programming
software
• AutoFlash that launches through RSLogix 5000 software when you
download a project and the controller does not have the matching
firmware revision
• CompactFlash card (catalog number 1784-CF64 or 1784-CF128) with
valid memory already loaded
If you use the ControlFlash or AutoFlash utilities, you need a network
connection to the controller.
The firmware is available with RSLogix 5000 software or you can download it
from the support website. Go to http://support.rockwellautomation.com.
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26 1769-L32E, 1769-L35E CompactLogix Controller
Follow these steps to download firmware from the support website.
1. On the Rockwell Automation Support Page, click Software Updates,
Firmware and Other Downloads under the Other Tools heading.
2. Click Firmware Updates.
3. Select the appropriate firmware update.
4. Select the firmware revision.
5. Click on a revision file to unzip the data.
Use the ControlFlash Utility to Load Firmware
You can use the ControlFlash utility to load firmware through a serial
connection.
1. Make sure the appropriate network connection is made before
starting.
2. Start the ControlFlash utility.
3. When the Welcome dialog appears, click Next.
4. Choose the catalog number of the controller and click Next.
5. Expand the network until you see the controller.
6. If the required network is not shown, first configure a driver for the
network in RSLinx software.
7. Choose the controller and click OK.
8. Choose the revision level to which you want to update the controller
and click Next.
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9. To start the update of the controller, click Finish and then click Yes.
After the controller is updated, the status dialog displays Update
complete.
10. Click OK.
11. To close the ControlFlash utility, click Cancel and then click Yes.
Use AutoFlash to Load Firmware
You can use AutoFlash to load firmware through a network connection.
IMPORTANT
When upgrading your controller firmware, it is extremely important to allow
the upgrade to complete without interruption.
If you interrupt the firmware upgrade either in the software or by distrubing
the physical media, you may render the controller inoperable.
For more information about upgrading your CompactLogix controller
firware, see information posted at
http://www.rockwellautomation.com/knowledgebase/.
1. Make sure the appropriate network connection is made and your
network driver is configured in RSLinx software.
2. Use RSLogix 5000 programming software to create a controller
project.
3. Click RSWho to specify the controller path.
4. Select your controller and click Download.
You may also choose to click Update Firmware to complete this
process. If you do so, skip to step 8.
A dialog box displays indicating that the project revision and
controller firmware revision are different.
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28 1769-L32E, 1769-L35E CompactLogix Controller
5. Click Update Firmware.
6. Use the checkbox and pull-down to select your controller and
firmware revision.
7. Click Update.
8. Click Yes.
The firmware upgrade begins.
IMPORTANT
DO NOT INTERRUPT THE FIRMWARE UPGRADE ONCE IT HAS BEGUN.
Interrupting the firmware upgrade may result in an inoperable controller.
9. When the firmware upgrade is complete, the Download dialog
displays and you may continue by dowloading your project to the
controller.
Use a CompactFlash Card to Load Firmware
If you have an existing controller that is already configured and has firmware
loaded, you can store the current controller user program and firmware on
the CompactFlash card and use that card to update other controllers.
1. Use RSLogix 5000 software to store the controller user program and
firmware of a currently configured controller to the CompactFlash
card.
2. Access the Nonvolatile Memory tab of the Controller Properties
dialog.
Be sure to select Load Image On Powerup when you save to the card.
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3. Remove the card and insert it into a controller that will use the same
firmware and controller user program.
When you apply power to the second controller, the image stored on
the CompactFlash card is loaded into the controller.
Select the Controller’s Operating Mode
Use the keyswitch on the front panel of the controller to determine the
controller’s operating mode.
Keyswitch
Position
Run
Description
• Upload projects.
• Run the program and enable outputs.
• You cannot create or delete tasks, programs, or routines. You
cannot create or delete tags or edit online while the keyswitch
is in the Run position.
• You cannot change the mode by using the programming
software while the keyswitch is in the Run position.
Prog
• Disable outputs.
• Upload/download projects.
• Create, modify, and delete tasks, programs, or routines.
• The controller does not execute (scan) tasks while the
keyswitch is in the Prog position.
• You cannot change the mode through the programming
software while the keyswitch is in the Prog position.
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30 1769-L32E, 1769-L35E CompactLogix Controller
Keyswitch
Position
Rem
Description
• Upload/download projects.
• Change between Remote Program, Remote Test, and Remote
Run modes through the programming software.
Remote Run
• The controller executes (scans) tasks.
• Enable outputs.
• Edit online.
Remote Program
• Disable outputs.
• Create, modify, and delete tasks, programs
or routines.
• Download projects.
• Edit online.
• The controller does not execute (scan)
tasks.
Remote Test
• Execute tasks with outputs disabled.
• Edit online.
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31
Controller Status Indicators
Indicator
Status
Description
RUN
Off
The controller is in Program or Test mode.
Solid green
The controller is in Run mode.
FORCE
Off
• No tags contain I/O force values.
• I/O forces are inactive (disabled).
Solid amber
• I/O forces are active (enabled).
• I/O force values may or may not exist.
BAT
Flashing
amber
One or more input or output addresses have been forced
to an On or Off state, but the forces have not been
enabled.
Off
The battery supports memory.
Solid red
Either the battery is:
• not installed.
• 95% discharged and should be replaced.
I/O
Off
Either:
• There are no devices in the I/O configuration of
the controller.
• The controller does not contain a project
(controller memory is empty).
Solid green
The controller is communicating with all the devices in
its I/O configuration.
Flashing green
One or more devices in the I/O configuration of the
controller are not responding.
Flashing red
• The controller is not communicating to any
devices.
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32 1769-L32E, 1769-L35E CompactLogix Controller
Indicator
Status
Description
OK
Off
No power is applied.
Flashing red
If the controller is new, the controller requires a
firmware update.
If the controller is not new, a major fault occurred.
To clear the fault, do one of the following:
• Turn the keyswitch from Prog to Run to Prog.
• Go online with RSLogix 5000 software.
Solid red
The controller detected a nonrecoverable fault, so it
cleared the project from memory.
Cycle power to the chassis. When the controller is ready,
download the project and change to RUN mode. If the OK
status indicator remains solid red, contact your Rockwell
Automation representative or local distributor.
Solid green
Controller is OK.
Flashing green
The controller is storing or loading a project to or from
nonvolatile memory.
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33
RS-232 Serial Port Status Indicators (Channel 0)
Indicator
Status
Description
DCH0
Off
Channel 0 is configured differently than the default
serial configuration.
Solid green
Channel 0 has the default serial configuration.
Off
No RS-232 activity.
Flashing green
RS-232 activity.
CH0
CompactFlash Card Status Indicator
ATTENTION
Do not remove the CompactFlash card while the controller is reading from or
writing to the card, as indicated by a flashing green CF status indicator. This
could corrupt the data on the card or in the controller, as well as corrupt the
latest firmware in the controller.
Indicator
Status
Description
CF
Off
No activity.
Flashing green
The controller is reading from or writing to the
CompactFlash card.
Flashing red
CompactFlash card does not have a valid file system.
Module Status (MS) Indicator
Condition
Status
Description
Off
No power
The controller does not have power. Check the
controller power supply.
Flashing green
Standby
The controller does not have an IP address and is
operating in BOOTP mode. Verify that the BOOTP server
is running.
Solid green
OK
The controller is operating correctly. Normal operation.
No action required.
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34 1769-L32E, 1769-L35E CompactLogix Controller
Condition
Status
Description
Solid red
Held in reset
The controller is holding the port in reset or the
controller is faulted. Clear the controller fault. If the
fault will not clear, replace the controller.
Self-test
The controller is performing its power-up self-test.
Normal operation during power-up. No action required.
Major fault
An unrecoverable fault has occurred. Cycle power to
the controller. If the fault will not clear, replace the
controller.
Duplicate
address
A duplicate IP address has been detected. Make sure
that the IP address assigned to this controller is not the
same as that for any other device already on the
network.
Updating
firmware
The controller firmware is being updated. Normal
operation during firmware update. No action required.
Flashing red
Network Status (NS) Indicator
Condition
Status
Description
Off
No IP address
The controller does not have an IP address and is
operating in BOOTP mode. Verify the BOOTP server is
running.
Flashing green
No CIP
connections
established
The controller has an IP address, but no CIP
connections are established. If no connections are
configured, this is normal, an no action is required. If
connections are configured, check connection
originator for connection error code.
Solid green
Connections
established
The controller has an IP address and CIP connections
(Class 1 or Class 3) are established. Normal operation.
No action required.
Solid red
Duplicate
address
A duplicate address has been detected. Make sure the
IP address assigned to this module is not the same as
that for any other device already on the network.
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1769-L32E, 1769-L35E CompactLogix Controller
Condition
Status
Description
Flashing
red/green
Self-test
The controller is performing its power-up self-test.
Normal operation, No action required.
35
Link Status (LNK) Indicator
Condition
Status
Description
Off
No link
The port is not connected to a powered Ethernet
device. The controller cannot communicate on
Ethernet. Verify that all Ethernet cables are connected.
Verify that Ethernet switch is powered.
Flashing green
Self-test
The controller is performing its power-up self-test.
Normal operation. No action required.
Data
transmission
and reception
The controller is communicating on Ethernet. Normal
operation. No action required.
Link OK
The port is connected to a powered Ethernet device.
The controller can communicate on Ethernet. Normal
operation. No action required.
Solid green
Publication 1769-IN020D-EN-P - October 2008
36 1769-L32E, 1769-L35E CompactLogix Controller
Specifications
1769-L32E, 1769-L35E - Technical Specifications
Attribute
1769-L32E
Communication ports
1769-L35E
Channel 0
Isolated RS-232
38.4 Kbaud max
EtherNet/IP
10/100 BASE-T
User memory
750 KB
1.5 MB
Nonvolatile memory
1784-CF64 or 1784-CF128 CompactFlash card
Number of I/O modules,
max
16 I/O modules
Number of I/O banks, max
30 I/O modules
3 banks
Backplane current
660 mA at 5V DC
90 mA at 25 V DC
Power consumption
5.5 W
Power dissipation
5.5 W
Power supply distance
rating
Isolation voltage
4
(The controller must be within four slot positions of the
power supply.)
30V (continuous), Basic Insulation Type
Type tested at 710V dc for 60 s, RS232 to system, ENET to
system, RS232 to ENET
North American temp code
T4A
IEC temp code
T4
Replacement battery
Weight, approx.
Programming cable
Publication 1769-IN020D-EN-P - October 2008
1769-BA
0.30 kg (0.66 lb)
1747-CP3 or 1756-CP3
1769-L32E, 1769-L35E CompactLogix Controller
37
1769-L32E, 1769-L35E - Technical Specifications
Attribute
Panel mounting screw
torque
(using M4 or #8 screws)
1769-L32E
1.1…1.8 N•m (10...16 in•lb)
Enclosure type rating
Wiring category
Wire type
(1)
1769-L35E
None (open style)
2 on communication ports(1)
Ethernet connections: RJ-45 connector according to IEC
60603-7, 2 or 4 pair Category 5e minimum cable according
to TIA 568-B.1 or Category 5 cable according to ISO/IEC
24702
Use this Conductor Category information for planning conductor routing. Refer to Industrial
Automation Wiring and Grounding Guidelines, publication 1770-4.1.
1769-L32E, 1769-L35E - Environmental Specifications
Attribute
Operating temperature
IEC 60068-2-1 (Test Ad,
Operating Cold)
IEC 60068-2-2 (Test Bd,
Operating Dry Heat)
IEC 60068-2-14 (Test Nb,
Operating Thermal Shock)
Nonoperating temperature
IEC 60068-2-1 (Test Ab,
Unpackaged Nonoperating
Cold)
IEC 60068-2-2 (Test Bb,
Unpackaged Nonoperating
Dry Heat)
IEC 60068-2-14 (Test Na,
Unpackaged Thermal Shock)
1769-L32E
1769-L35E
0...60 °C (32...140 °F)
-40...85 °C (-40...185 °F)
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38 1769-L32E, 1769-L35E CompactLogix Controller
1769-L32E, 1769-L35E - Environmental Specifications
Attribute
1769-L32E
5...95% noncondensing
Relative humidity
IEC 60068-2-30 (Test Db,
Unpackaged Damp Heat)
5 g @ 10...500 Hz
Vibration
IEC 60068-2-6 (Test Fc,
Operating)
Operating shock
1769-L35E
DIN rail mount: 20 g; Panel mount: 30 g
IEC 60068-2-27 (Test Ea,
Unpackaged Shock)
Nonoperating shock
DIN rail mount: 30 g; Panel mount: 40 g
IEC 60068-2-27 (Test Ea,
Unpackaged Shock)
Emissions (CISPR 11)
Group 1, Class A
ESD immunity
IEC 61000-4-2
Radiated RF immunity
IEC 61000-4-3
6 kV contact discharges
8 kV air discharges
10V/m with 200 Hz 50% Pulse 100%AM at 900 MHz
10V/m with 200 Hz 50% Pulse 100%AM at 1890 MHz
10V/m with 1 kHz sine-wave 80%AM from 30…2000 MHz
3V/m with 1 kHz sine-wave 80%AM from 2000…2700 MHz
EFT/B immunity
IEC 61000-4-4
Surge transient immunity
IEC 61000-4-5
Conducted RF Immunity
IEC 61000-4-6
+2 kV at 5 kHz on communication ports
±2 kV line-earth(CM) on communication ports
10v rms with 1kHz sine-wave 80% AM from 150 kHz…80
MHz
Publication 1769-IN020D-EN-P - October 2008
1769-L32E, 1769-L35E CompactLogix Controller
39
1769-L32E, 1769-L35E - Certifications(1)
Certifications(2)
Value
c-UL-us
UL Listed Industrial Control Equipment, certified for US and
Canada. See UL File E65584.
c-UL-us
UL Listed for Class 1, Division 2 Group A,B,C,D Hazardous
Locations, certified for U.S. and Canada. See UL File
E194810.
CE
European Union 2004/108/EC EMCDirective, compliant
with:
• EN 61000-6-2; Industrial Immunity
• EN 61000-6-4; Industrial Emissions
C-Tick
Australian Radio Communications Act, complaint with:
• AS/NZS CISPR 11; Industrial Emissions
Ex
European Union 94/9/EC ATEX Directive, compliant with:
• EN 60079-15; Potentially Explosive Atmospheres,
Protection “n” (II 3 G Ex nA IIC T4 X)
• EN 60079-0; General Requirements (Zone 2)
EtherNet/IP
ODVA conformance tested to EtherNet/IP specifications
(1)
When product is marked.
(2)
See the Production Certification link at http://www.ab.com for Declarations of Conformity,
Certificates, and other certification details.,
Publication 1769-IN020D-EN-P - October 2008
Additional Resources
These documents contain additional information concerning related Rockwell
Automation products.
Resource
Description
Logix5000 Controllers Common Procedures,
publication 1756-PM001
Developing projects for Logix5000
controllers
Logix5000 Controllers General Instructions
Reference Manual, publication 1756-RM003
Programming the controller for sequential
applications
Logix5000 Controllers Process Control and
Drives Instructions Reference Manual,
publication 1756-RM006
Programming the controller for process or
drives applications
CompactLogix System User Manual,
publication 1769-UM0011
Planning, mounting, wiring, and
troubleshooting the CompactLogix system
CompactLogix System Quick Start, publication
IASIMP-QS001.
Understanding common user tasks for the
CompactLogix system.
CompactLogix Controllers Selection Guide,
publication 1769-SG001
A more detailed description of the 1769
CompactLogix controllers
Compact I/O Selection Guide, publication
1769-SG002
Understanding the 1769 I/O modules
available with the Compact I/O system
Industrial Automation Wiring and Grounding
Guidelines, publication 1770-4.1
Grounding and wiring Allen-Bradley
programmable controllers
You can view or download publications at
http://www.literature.rockwellautomation.com. To order paper copies of
technical documentation, contact your local Rockwell Automation distributor
or sales representative.
Allen-Bradley, CompactLogix, Compact I/O, ControlFlash, Rockwell Automation, RSLinx, RSLogix 5000, and
TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
Publication 1769-IN020D-EN-P - October 2008
Supersedes Publication 1769-IN020C-EN-P - July 2007
PN 33150
Copyright © 2008 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.