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Viavi PSD90-3, PSD90-3DC Operation Manual
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Viavi PSD90-3DC is a versatile test set designed for fuel quantity testing. It features both AC and DC capacitance measurement capabilities, making it suitable for a wide range of applications. The PSD90-3DC also includes a built-in capacitance simulator, allowing for accurate testing of fuel quantity sensors.
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PSD90-3 Universal AC/DC Fuel Quantity Test Set Operations Manual Export Control Warning This document contains technology, the export of which is or may be restricted by the Export Administration Act and the Export Administration Regulations (EAR), 15 C.F.R. parts 730-774. Diversion contrary to U.S. law is prohibited. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual 22166183 R001 VIAVI Solutions 1-844-GO-VIAVI www.viavisolutions.com This page intentionally left blank. FINAL i - ii PSD90-3 Universal AC/DC Capacitance Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Notice Every effort was made to ensure that the information in this manual was accurate at the time of printing. However, information is subject to change without notice, and VIAVI reserves the right to provide an addendum to this manual with information not available at the time that this manual was created. Copyright/Trademarks © Copyright 2023 VIAVI Solutions Inc. All rights reserved. No part of this guide may be reproduced or transmitted, electronically or otherwise, without written permission of the publisher. VIAVI Solutions and the VIAVI logo are trademarks of VIAVI Solutions Inc. (“VIAVI”). All other trademarks and registered trademarks are the property of their respective owners. Copyright Release Reproduction and distribution of this guide is authorized for US Government purposes only. DFARS Statement If software is for use in the performance of a U.S. Government prime contract or subcontract, software is delivered and licensed as “Commercial Computer Software” as defined in DFAR 252.227-7014 (Feb 2014), or as a “Commercial Item” as defined in FAR 2.101(a) or as “Restricted Computer Software” as defined in FAR 52.227-19 (Dec 2007) or any equivalent agency regulation or contract clause. Use, duplication or disclosure of Software is subject to VIAVI Solutions' standard commercial license terms, and non-DOD Departments and Agencies of the U.S. Government will receive no greater than Restricted Rights as defined in FAR 52.227-19(c)(1-2) (Dec 2007). U.S. Government users will receive no greater than Limited Rights as defined in FAR 52.227-14 (June 1987) or DFAR 252.227-7015 (b)(2) (November 1995), as applicable in any technical data. Warranty Information Warranty information for this product is available on the VIAVI website at https://www.viavisolutions.com/en-us/literature/brochures/avionics-extended-calibration-a nd-warranty. Terms and conditions Specifications, terms, and conditions are subject to change without notice. The provision of hardware, services, and/or software are subject to VIAVI’s standard terms and conditions, available at www.viavisolutions.com/en/terms-and-conditions. 22166183 R001 March 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL iii Federal Communications Commission (FCC) Notice This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation. This equipment was tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This instrument generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this instrument in a residential area is likely to cause harmful interference, in which case you will be required to correct the interference at your own expense. The authority to operate this instrument is conditioned by the requirements that no modifications be made to the equipment unless the changes or modifications are expressly approved by VIAVI. Industry Canada Requirements This Class A digital apparatus complies with Canadian ICES-003. Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada. EMC Directive Compliance This product was tested and conforms to the EMC Directive, 2014/30/EU for electromagnetic compatibility. Declaration of Conformity VIAVI recommends keeping a copy of the Declaration of Conformity that shipped with the unit with the device at all times. Low Voltage Directive Compliance This product was tested and conforms to the Low Voltage Directive, 2014/35/EU. EU REACH Article 33 of EU REACH regulation (EC) No 1907/2006 requires article suppliers to provide information if a listed Substances of Very High Concern (SVHC) is present in an article above a certain threshold.For information on the presence of REACH SVHCs in VIAVI products, see the Hazardous Substance Control section of the VIAVI Standards and Policies web page at: https://www.viavisolutions.com/en-us/corporate/legal/policies-standards#sustain . FINAL iv PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 WEEE and Battery Directive Compliance This product, and the batteries used to power the product, should not be disposed of as unsorted municipal waste and should be collected separately and disposed of according to your national regulations. VIAVI has established a take-back process in compliance with the EU Waste Electrical and Electronic Equipment (WEEE) Directive, 2012/19/EU, and the EU Battery Directive, 2006/66/EC. Information and instructions for returning waste equipment and batteries to VIAVI can be found on the VIAVI website in the WEEE section of the VIAVI Standards and Policies web page at: https://www.viavisolutions.com/en-us/corporate/legal/policies-standards#sustain. If you have questions concerning the disposal of your equipment batteries, contact the VIAVI WEEE Program Management team at [email protected] CA Proposition 65 California Proposition 65, officially known as the Safe Drinking Water and Toxic Enforcement Act of 1986, was enacted in November 1986 with the aim of protecting individuals in the state of California and the state’s drinking water and environment from excessive exposure to chemicals known to the state to cause cancer, birth defects or other reproductive harm. VIAVI’s position statement on the use of Proposition 65 chemicals in VIAVI products can be found in the Hazardous Substance Control section of the VIAVI Standards and Policies web page at: https://www.viavisolutions.com/en-us/corporate/legal/policies-standards#sustain. Ordering information This guide is a product of the VIAVI Technical Publications Department, issued as part of the PSD90-3. • 22166183 R001 March 2023 The material number associated with this manual is 22166183 R001. This manual is available on the VIAVI website in PDF format. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL v This page intentionally left blank. FINAL vi PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Safety and Compliance Information Symbols and Markings The following symbols and markings are found on the instrument and in product documentation: Table 1 Symbols and Markings This symbol indicates a note that includes important supplemental information or tips related to the main text. Attention Symbol This symbol represents a general hazard. It may be associated with either a DANGER, WARNING, CAUTION, or ALERT message. See Table 2 for more information. ESD Sensitive Indicates item is static sensitive. Item should only be handled by Qualified Service Personnel. Voltage Symbol This symbol represents hazardous voltages. It may be associated with either a DANGER, WARNING, CAUTION, or ALERT message. See Table 2 for more information. Hot Surface Symbol This symbol represents a risk of a hot surface. It may be associated with either a DANGER, WARNING, CAUTION, or ALERT message. See Table 2 for more information. 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL vii Safety and Compliance Information Table 1 Symbols and Markings WEEE Symbol This symbol, located on the equipment, battery, or the packaging indicates that the equipment or battery must not be disposed of in a land-fill site or as municipal waste, and should be disposed of according to your national regulations. CE Compliant CE Label indicates item meets the requirements of the applicable European Directives. Fuse Symbol Indicates a fuse location (AC or DC). Toxic Symbol Indicates a toxic hazard. Item should only be handled by Qualified Service Personnel. Dispose of item in accordance with local regulations. Safety Definitions This Operation Manual uses the following terms to indicate conditions or activities which are potential safety hazards: Table 2 Safety Definitions Term FINAL viii Definition CAUTION Identifies conditions or activities that, if ignored, can result in equipment or property damage, e.g., Fire. Mise en Garde Identifiez les conditions ou les activités qui, si ignorées, peuvent entraîner des dommages à l’équipement ou aux biens, p. ex. un incendie. WARNING Identifies conditions or activities that, if ignored, can result in personal injury or death. Avertissement Identifiez les conditions ou les activités qui, si ignorées, peuvent entraîner des blessures personnelles voire mortelles. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Safety and Compliance Information Safety Hazards Equipment Usage This device is designed and tested to comply with the requirements of ‘IEC/EN 61010-1, 3rd Edition Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use’ for Class III battery powered device and is for use in a pollution degree 2 environment.. WARNING Operating this device in a manner not specified in accompanying documentation may impair the safety protection built into the device. Avertissement Utiliser cet appareil de manière non spécifiée dans la documentation d'accompagnement peut nuire au dispositif de protection de sécurité intégré dans l’appareil. Toxic Hazards WARNING Some of the components used in this device may include resins and other materials which give off toxic fumes if incinerated. Dispose of such items appropriately. Avertissement Certains des composants utilisés dans cet appareil peuvent comprendre des résines et d’autres matériaux qui produisent des émanations toxiques lorsqu’ils sont incinérés. Éliminez adéquatement de tels éléments. 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL ix Safety and Compliance Information Electrical Hazards Residual Current WARNING The supply filter contains capacitors that may remain charged after the instrument is disconnected from the power supply. The residual energy is within the approved safety requirements, however, a slight shock may be felt if the plug pins are touched immediately after removal. Avertissement Le filtre d’alimentation contient des condensateurs qui peuvent rester chargés une fois l’appareil débranché de l'alimentation électrique. L’énergie résiduelle est dans les limites des exigences de sécurité approuvées. Par contre, un léger choc électrique peut être ressenti si l’on touche les broches de la prise immédiatement après son débranchement. Input Overload Refer to product labeling and safety documentation for maximum input ratings. CAUTION Do not overload input connectors. Refer to product Safety and Compliance Specifications or the product data sheet for maximum input ratings. Mise en Garde Ne surchargez pas les connecteurs d'entrée. Reportez-vous aux spécifications du produit ou à la fiche technique du produit pour connaître les valeurs d'entrée maximales. FINAL x PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Safety and Compliance Information AC Adapter/Charger The replacement part number: 22160651: PSD90-3 Charger Universal; 90-264VAC; 47-63Hz CAUTION • Only use the AC Adapter/Charger supplied with the instrument. • Do not use the AC Adapter/Charger in a wet or damp location. • Only connect the AC Adapter/Charger to the correct mains voltage indicated on the ratings label. Mise en Garde • Utilisez uniquement l'adaptateur / chargeur CA fourni avec l'instrument. • N'utilisez pas l'adaptateur / chargeur CA à l'extérieur ou dans un endroit mouillé ou humide. • Connectez uniquement l'adaptateur / chargeur CA à la tension secteur correcte indiquée sur l'étiquette des caractéristiques nominales. Battery Safety Information The battery included with the product is only to be used with the Product Name/Model Number. Do not use the battery included with the Product Name/Model Number with other VIAVI products unless indicated in product documentation. Battery Replacement The battery supplied with the device should only be replaced with a VIAVI approved replacement part. 47604: Battery Rechargeable 12V 2.9 AH 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL xi Safety and Compliance Information Battery Storage, Handling and Disposal CAUTION • To avoid risk of fire and burns, do not tamper with the battery. • Do not open, crush or incinerate the battery. • Do not use or store the battery in temperatures that exceed the manufacturer’s specifications. Follow manufacturer’s instructions for battery storage and use. Mise en Garde • Pour éviter tout risque d'incendie et de brûlure, ne modifiez pas la batterie. • Ne pas ouvrir, écraser ou incinérer la batterie. • N'utilisez pas et ne stockez pas la batterie à des températures dépassant les spécifications du fabricant. Suivez les instructions du fabricant pour le stockage et l'utilisation de la batterie. Electrostatic Discharge (ESD) CAUTION Internal components are ESD sensitive and should only be installed, removed and/or serviced by Qualified Service Personnel. Mise en Garde Les composants internes sont sensibles au DES et ne doivent être installés, retirés ou entretenus que par du personnel de maintenance qualifié. Case/Cover Removal Do not operate this device with the case or covers removed. CAUTION This device does not contain user serviceable parts. Servicing should only be performed by Qualified Service Personnel. Mise en Garde Cet appareil ne contient pas de pièces pouvant être entretenues par l’utilisateur. L’entretien doit seulement être effectué par du personnel de service qualifié. FINAL xii PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Safety and Compliance Information China RoHS Material Disclosure “ѝ ѝ ഭ RoHS” lj⭥ᆀؑӗ૱⊑ḃ᧗ࡦ㇑⨶࣎⌅NJ˄ؑӗъ䜘ˈㅜ 39 ਧ˅ 䱴ᖅ (Additional Information required for the Chinese Market only) ᵜ䱴ᖅ᤹➗Āѝഭ RoHSāⲴ㾱≲䈤᰾Ҷᴹ⭥ޣᆀؑӗ૱⧟⭘֯؍ᵏ䲀ⲴᛵߥˈᒦࡇࠪҶӗ૱ѝਜ਼ᴹ Ⲵᴹ∂ǃᴹᇣ⢙䍘Ⲵ㊫઼ᡰ൘䜘ԦDŽᵜ䱴ᖅ䘲⭘Ҿӗ૱ѫփ઼ᡰᴹ䝽ԦDŽ ӗ૱㌫ࡇ: PSD90-3 (Product Family) ⧟⭘֯؍ᵏ䲀˖ ᵜḷ䇶ḷ⌘Ҿӗ૱ѫփѻкˈ㺘᰾䈕ӗ૱ᡆަ䝽Ԧਜ਼ᴹᴹ∂ǃᴹᇣ⢙䍘˄䈖ᛵ㿱л 㺘˅DŽ ަѝⲴᮠᆇԓ㺘൘↓ᑨᶑԦл㠣ቁ൘ӗ૱⭏ӗᰕᵏѻਾᮠᒤ䈕ӗ૱ᡆަ䝽Ԧ ਜ਼ᴹⲴᴹ∂ǃᴹᇣ⢙䍘нՊਈᔲᡆ⋴┿DŽ䈕ᵏ䲀н䘲⭘Ҿ䈨ྲ⭥⊐ㅹ᱃㙇૱DŽ ᴹ↓ޣᑨᶑԦˈ䈧৲㿱ӗ૱⭘ᡧDŽ ӗ૱⭏ӗᰕᵏ䈧৲㿱ӗ૱Ⲵṑ߶䇱ҖDŽ ᴹ∂ǃᴹᇣ⢙䍘Ⲵ㊫ර઼ᡰ൘䜘Ԧ ᴹ∂ǃᴹᇣ⢙䍘઼ݳ㍐ ݳಘԦ 䫵(Pb) ⊎ (Hg) 䭹(Cd) ޝԧ䬜 (CR6+) ཊⓤ㚄㤟 (PBB) ཊⓤҼ㤟䟊 (PBDE) X O O O O O X O O O O O O O O O O O X O O O O O O O O O O O X O O O O O X O O O O O O O O O O O O O O O O O X O O O O O O O O O O O O O O O O O O O O O O O (Component) ӗ૱ѫփ (Main Product) ঠࡧ⭥䐟ᶯ㓴Ԧ (PCB Assemblies) 䜘䝽㓯 (Internal wiring) ᱮ⽪ಘ (Display) ⭥⊐ (Batteries) ⭥Ⓚ (Power Supply) ⭥ᐕ䴦Ԧ (Electro-mechanical parts) 䠁ཆ༣䴦Ԧ઼㍗ᢓԦ (Metal case parts and fixings) ກᯉཆ༣䴦Ԧ (Plastic case parts) ḷㆮ઼㜦ᑖ (Labels and tapes) 䝽Ԧ (Accessories) ཆ᧕⭥㔶઼䘲䝽ಘ (External cables and adapters) ઼ަᆳঠࡧᶀᯉ (Handbooks and other printed material) व㻵㇡઼㕊ᑖ (Carrying case and strap) ަᆳ䝽Ԧ (Other accessories) ᵜ㺘ᱟ᤹➗ SJ / T 11364 Ⲵ㿴ᇊ㕆ࡦⲴ: O˖㺘⽪䈕ᴹᇣ⢙䍘൘䈕䜘Ԧᡰᴹ൷䍘ᶀᯉѝⲴਜ਼䟿൷൘ GB/T 26572 㿴ᇊⲴ䲀䟿㾱≲ԕлDŽ X˖㺘⽪䈕ᴹᇣ⢙䍘㠣ቁ൘䈕䜘ԦⲴḀа൷䍘ᶀᯉѝⲴਜ਼䟿䎵ࠪ GB/T 26572 㿴ᇊⲴ䲀䟿㾱≲DŽ 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL xiii Safety and Compliance Information This page intentionally left blank. FINAL xiv PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Table of Contents Safety and Compliance Information vii Table of Contents xv List of Figures xix List of Tables xxi Chapter 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.2 Equipment and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.2.1 Versions, options, and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 1.2.2 PSD30-2AF adapter cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.3 Test Set description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 1.4 Unpacking and inspecting equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 1.5 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Chapter 2 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-19 2.1 General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 Self-test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.1 ADC Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.2 Ohmmeter functional test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.3 AC CAP functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.4 Cap simulator functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.5 Variable frequency functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4 Resistance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1 Low voltage resistance measurement mode . . . . . . . . . . . . . . . . . . . . . . . . 2.4.2 Resistance measurement mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 2-21 2-21 2-21 2-22 2-23 2-23 2-23 2-23 2-23 2-23 2-24 FINAL TOC - xv Table of Contents 2.4.3 Resistance manual range selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 Capacitance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.1 AC capacitance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.2 AC Capacitance manual range selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.3 DC capacitance measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.4 DC capacitance manual range selection . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.5 OEM DC measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5.6 OEM DC capacitance manual range selection . . . . . . . . . . . . . . . . . . . . . . 2.6 Capacitance simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7 DTF measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.7.1 DTF measurement mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8 DVM MEASURMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.8.1 DVM MEASURMENT MODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 Contaminated Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.1 AC/DC Automatic contaminated probe detection. . . . . . . . . . . . . . . . . . . . . 2.9.2 Setting AC/DC Contaminated Probe threshold . . . . . . . . . . . . . . . . . . . . . . 2.9.3 Probe Check measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.4 Probe Check manual range selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9.5 Setting Probe Check Contaminated Probe threshold . . . . . . . . . . . . . . . . . 2.10 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 3 2-25 2-26 2-26 2-26 2-26 2-27 2-27 2-28 2-28 2-29 2-29 2-30 2-30 2-30 2-30 2-31 2-31 2-31 2-32 2-33 Theory of Operations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35 3.1 Design architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1 Main board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.2 Display board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.3 IO board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Contaminated probe detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36 3-36 3-36 3-36 3-36 Chapter 4 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39 Chapter A Appendix A: RCI commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-41 A.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42 A.2 RS-232 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42 A.3 Common commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43 A.3.1 IDN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43 A.3.2 RST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43 A.3.3 OPC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-43 A.3.4 TST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44 A.4 Front Panel Switch Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44 A.4.1 Power/Type Select Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-44 A.4.2 Function Select Switch Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-45 A.4.3 Meg Mode/Simulator Mode Switch Control . . . . . . . . . . . . . . . . . . . . . . . . . A-46 A.4.4 Megger Select Switch (ACMODE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-47 FINAL TOC - xvi PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Table of Contents A.4.5 Megger Select Switch (DCMODE). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.4.6 Simulator Coarse Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.4.7 Simulator Fine Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.5 Capacitance Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.5.1 Capacitance Simulation Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.5.2 Simulation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.5.3 Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.6 AC CAP Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.6.1 Measurement range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.6.2 Read measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.7 DC CAP Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.7.1 Measurement Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.7.2 Read Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.8 OEMDC Measure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.8.1 Measurement Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.8.2 Manufacturer Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.8.3 Read Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.9 Probe Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.9.1 Measurement range. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.9.2 Read Measurements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10 Megger Measurement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.1 Measurement Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.10.2 Read Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.11 Distance to Fault. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.11.1 Read Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.12 Digital Volt Meter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.12.1 Read Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. A-48 A-49 A-49 A-49 A-50 A-51 A-51 A-52 A-52 A-53 A-54 A-54 A-55 A-55 A-55 A-56 A-56 A-57 A-57 A-58 A-58 A-59 A-60 A-60 A-60 A-60 A-60 FINAL TOC - xvii Table of Contents This page intentionally left blank. FINAL iv - xviii PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 List of Figures Figure 1-1 . . . PSD30-2AF adapter cable. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Figure 1-2 . . . PSD90-3 Test Set and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6 Figure 1-3 . . . Front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7 Figure A-1 . . . Interface cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-42 22166183 R001 March 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL LOF - xix List of Figures This page intentionally left blank. FINAL v - xx PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 List of Tables Table 1-1 . . . . . PSD90-3 Versions, options, and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Table 1-2 . . . . . PSD90-3 standard and optional accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3 Table 1-3 . . . . . PSD90-3 front panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8 Table 1-4 . . . . . Capacitance Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Table 1-5 . . . . . Capacitance Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-14 Table 1-6 . . . . . Resistance Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Table 1-7 . . . . . Distance to Fault (DTF) measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Table 1-8 . . . . . Voltage measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Table 1-9 . . . . . Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-15 Table 1-10 . . . . Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Table 1-11 . . . . Physical characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Table 1-12 . . . . Test Set certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-16 Table 1-13 . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17 Table 2-1 . . . . . Self-Test Fail codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-22 Table 2-2 . . . . . Display indication and measurement range . . . . . . . . . . . . . . . . . . . . . . . . . . 2-32 Table 2-3 . . . . . Error Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-33 22166183 R001 March 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL LOT - xxi List of Tables This page intentionally left blank. FINAL vi - xxii PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 1 Introduction Chap ter 1 This chapter provides a general description of the PSD90-3. Topics discussed in this chapter include the following: • • • • 22166183 R001 April 2023 Equipment and accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 • Versions, options, and accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 • PSD30-2AF adapter cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Test Set description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5 Unpacking and inspecting equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-13 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1-1 Chapter 1 Introduction Introduction 1.1 Introduction This manual provides operation information for the PSD90-3 Universal AC/DC Fuel Quantity Test Set. The PSD90-3 Universal AC/DC Fuel Quantity Test Set is an instrument that permits complete functional checkout and calibration of an AC or DC Fuel Quantity System, on or off the aircraft. The test set can accurately measure the capacitance of Tank Units, Compensators, or entire systems. The test set can also simulate capacitance values for the operation of Indicators, as well as measure the insulation resistance of Tank Units and cabling. Operation of the test set is automatic, with no manual nulling required.To evaluate a particular system, connect the PSD90-3 to the applicable unit. Panel controls are set to determine what is displayed on the digital display. A rechargeable Lead Acid sealed battery powers the test set. The battery may be replaced without the need of test set recalibration. Battery charge is displayed on the digital readout. The test set is shipped with a chassis ground cable and power cord. In order to properly test a system, specific aircraft interface cables are required but not furnished with the test set. The PSD90-3 versions are: 1.2 • PSD90-3 AC/DC Fuel Quantity Test Set (22160648) • PSD90-3AC Fuel Quantity Test Set (22160649) • PSD90-3DC Fuel Quantity Test Set (22165792) • PSD90-3-F16 Fuel Quantity Test Set (22165794) Equipment and accessories The following sections describe the equipment and accessories. 1.2.1 Versions, options, and accessories Table 1-1 describes the versions, options, and accessories. Table 1-1 PSD90-3 Versions, options, and accessories FINAL 1-2 Order Number Description 22160648 PSD90-3 AC/DC Fuel Quantity Test Set 22160649 PSD90-3AC Fuel Quantity Test Set 22165792 PSD90-3DC Fuel Quantity Test Set 22165794 PSD90-3-F16 Fuel Quantity Test Set PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 1 Introduction Equipment and accessories Table 1-1 PSD90-3 Versions, options, and accessories Order Number Description Aircraft specific interface cables are required and must be purchased separately. Contact VIAVI for your application. Standard Accessories 22160651 PSD90-3 Charger Universal; 90-264VAC; 47-63Hz 22166183 Operations Manual PSD90-3 57947 F-16 Interface Adapter Cable (22165794 only) 38647 Connector BNCF Rev. Polarity 38648 Connector BNCM Rev. Polarity (qty 2) 57929 Ground Cable Optional Accessories 22160650 PTS-3 Calibration Standard 22165793 PSD30-2AF Interface Adapter 22166181 Maintenance Manual Software Options1 22166784 AC Software Option 22166785 DC Software Option 22167891 OEM DC Software Option 1. Software options must be installed at a VIAVI factory or by an authorized VIAVI service center. Table 1-2 describes the accessories for the PSD90-3. Table 1-2 PSD90-3 standard and optional accessories ACC Part Number (Legacy P/N) Description Application Standard accessories 22160651 Universal Charger 90-264VAC; 47-63Hz Used for charging the internal batteries or operating the PSD90-3 for depot or bench level applications. Not recommended during on-aircraft use. 38647 (PSD40-524A) (30-0284-01) Adapter BNC-F Reverse Polarity Polarized BNC Adapter, Female to Female. Adapts PSDAF-XXX cables to the PSD40, and PSD60-2R where the connector polarity is opposite. 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1-3 Chapter 1 Introduction Equipment and accessories Table 1-2 PSD90-3 standard and optional accessories ACC Part Number (Legacy P/N) Description Application 38648 (PSD40-524B) (30-0284-01) Adapter BNC-M Reverse Polarity (Qty 2) Polarized BNC Adapter, Male to Male. Adapts existing PSD60-XXX and PSD40-XXX cables to the PSD90-3 where the connector polarity is opposite 57929 Ground Cable Used to ground the PSD90-3 to the aircraft ground 57947 F-16 Interface Adapter Cable Used only with the PSD90-3-F16 configuration, used to connect the PSD90-3 to the Goodrich 472844 or VIAVI PSD90S-F16 interface units. 22166183 Operations Manual (CD) The operations manual provides test set operation detail for all switches, controls and indicators. 22160650 PTS-3 Calibration Standard Used to calibrate the PSD90-3 for Resistance, AC/DC and OEM DC Capacitance. 22165793 PSD30-2AF Interface Adapter Used to adapt current PSD30-2AF FQIS interface cables with the circular connector to the PSD90-3. Optional accessories FINAL 1-4 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 1 Introduction Test Set description Table 1-2 PSD90-3 standard and optional accessories ACC Part Number (Legacy P/N) Description Application 22166181 Maintenance Manual (CD) The maintenance manual provides detail on how to maintain, service, calibrate and verify the PSD90-3 to the module level. Various Aircraft FQIS Interface Cables and Units Sold Separately Allows for interfacing to a specific aircraft's FQIS for testing and troubleshooting. Unique test requirements are built into the interface test set. 1.2.2 PSD30-2AF adapter cable The PSD30-2AF adapter cable may be required to adapt existing PSD30-2 fuel quantity interface cables with Banana Jack type leads to the PSD90-3. Figure shows the details PSD30-2AF adapter cable. This information is provided to locally manufacture this cable if required. Figure 1-1 PSD30-2AF adapter cable This cable is built from Pomona Electronics EM970-36# flying lead of equivalent, which includes P1/P2. The 4 Banana Plug Binding Posts are common, such as: 1.3 • 108-0301-011 White • 108-0304-001 Green • 108-0307-001 Yellow • 108-0310-001 Blue Test Set description Figure 1-2 shows the test set and accessories. 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1-5 Chapter 1 Introduction Test Set description Figure 1-2 PSD90-3 Test Set and accessories Figure 1-3 shows the front panel of the test set. FINAL 1-6 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 1 Introduction Test Set description Figure 1-3 Front panel 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1-7 Chapter 1 Introduction Test Set description Table 1-3 describes the function of each item. Table 1-3 PSD90-3 front panel FINAL 1-8 Item Name Description A POWER/TYPE SELECT Turns the unit power on/off and selects between AC/DC capacitance measurement simulation and capacitance, and the contaminated probe check function. – POWER OFF – AC CAP – DC CAP (DC-) – REV DC (DC+) – OEM DC CAP – PROBE CHECK WARNING The Power switch on the Front Panel is not the mains disconnect. Mains disconnect is accomplished by disconnecting the detachable power supply cord at the appliance coupler or at the mains plug. Ensure the power cord is easily accessible and removable in the event of an emergency, which requires immediate disconnection. NOTE The battery charger is always powered whenever the unit is connected to external power. When the battery is actively being charged, the CHARGE indicator is illuminated on the PSD90-3 display. Once the battery is fully charged, the CHARGE indicator is turned off. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 1 Introduction Test Set description Table 1-3 PSD90-3 front panel 22166183 R001 April 2023 Item Name Description B FUNCTION SELECT Selects the function to be performed: COMP – Sets the unit to measure external COMP capacitance. TU – Sets the unit to measure external TU capacitance. DTF – Sets the unit to measure Distance To Fault capacitance. MEGGER – Sets the unit to measure insulation resistance as determined by the position of the MEGGER SELECT switch. SIMULATE – Sets the unit to simulate capacitance as determined by the position of the SIMULATE SELECT switch. MEASURE INT – Sets the unit to measure internal capacitance from the simulators. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1-9 Chapter 1 Introduction Test Set description Table 1-3 PSD90-3 front panel FINAL 1 - 10 Item Name Description C MEG MODE/SIMULATE SELECT Selects the simulation/ohmmeter measuring mode to be performed: – 2-Wire – Sets the resistance measurement to 2-Wire mode. – 3-Wire – Sets the resistance measurement to 3-Wire mode. – A/C Only – Disconnects the internal simulator to allow simulation of aircraft only. – A/C, TU, & (COMP) – Connects aircraft and internal TU and COMP simulators to simulate indicator jacks. COMP simulation is only added when the COMP IN/OUT switch is set to the IN position. – TU & (COMP) – Connects the internal TU and COMP simulators to the SIMULATE TO INDICATOR jacks. COMP simulation is only added when the COMP IN/OUT switch is set to the IN position. – TU, AUX & (COMP) – Connects the TU, AUX and COMP simulators to the SIMULATE TO INDICATOR jacks. COMP simulation is only added when the COMP IN/OUT switch is set to the IN position. D MEGGER SELECT Determines the two points between which the resistance measurement is to be made. It is only recognized when FUNCTION SELECT is set to MEGGER and the unit is in Resistance measurement mode. E COMP IN/OUT Inserts or removes the COMP capacitance. F INDICATOR LO-Z Allows connection from test set SIMULATOR LO-Z to aircraft Fuel Quantity Indicators. G INDICATOR HI-Z Allows connection from test set SIMULATOR HI-Z to aircraft Fuel Quantity Indicators. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 1 Introduction Test Set description Table 1-3 PSD90-3 front panel 22166183 R001 April 2023 Item Name Description H INDICATOR COMP Allows connection from the test set COMP SIMULATOR to aircraft Fuel Quantity Indicators. I TANK UNITS LO-Z Allows connection from test set excitation circuits to aircraft tanks for measurement, and connects aircraft tanks to SIMULATE TO INDICATOR jacks in A/C mode. J TANK UNITS HI-Z Allows connection from test set measurement circuits to aircraft tanks for measurement and connects aircraft tanks to SIMULATE TO INDICATOR jacks in A/C mode. K TANK UNITS COMP Allows connection from test set excitation circuits to aircraft tanks for measurement and connects aircraft tanks to SIMULATE TO INDICATOR jacks in A/C mode. L CHASSIS Banana Jack connector that provides external contact point for the system GND. This is used to connect test set GND to aircraft GND. M J1 Circular Connector DVM Mode Selection DVM Connection Battery Connection RS232 Connection Calibration Selection N J2 Battery Charging Connector Allows for AC Mains connection to recharge battery. O Desiccant Indicator Externally visible indication of the present and past moisture content exposure the unit has undergone. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1 - 11 Chapter 1 Introduction Test Set description Table 1-3 PSD90-3 front panel FINAL 1 - 12 Item Name Description P SIMULATORS FINE Multi-functional knob for fine control of user input values. Used: – For fine control during calibration and during setup of capacitance simulation values. – To set the limits where the Contaminated Fuel Probe LED illuminates. – To change the OEM Type while in OEM DC. Press and hold, then rotate to the desired OEM type. Q SIMULATORS COARSE Multi-functional knob used: – During calibration for controlling input values and during capacitance simulation for resolution at 1pF below 400pF, and 10 pF above 400 pF. – As a push-button switch that is used during calibration to proceed to the next step – During simulation to change between: "TU", "COMP", and "AUX". – During resistance or capacitance measurements to manually set the range. – When initially entering OEM DC mode, rotate to the desired OEM Type, then press down on the knob to select. R Power Interrupt/Kill-Switch Push-button switch that is depressed when the lid is closed, turning off power to the unit. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 1 Introduction Unpacking and inspecting equipment Table 1-3 PSD90-3 front panel Item Name Description S Contaminated Probe LED Red LED that is illuminated when a contaminated probe is detected at a level that exceeds the user set trip point. Only active in the automatic and manual contaminated fuel probe functions. NOTE This measurement is only available in AC and DC capacitance modes. Custom LED Display Displays: – Capacitance under test, either internal or external – Insulation and continuity resistance of system wiring or unit under test – Voltage of the unit under test – Relative charge of the PSD90-3 batteries – Mode of operation – Degree of error for contaminated fuel probes. T 1.4 Unpacking and inspecting equipment Exercise care when unpacking the unit. Make a visual inspection of the unit for evidence of damage incurred during shipment. If a claim for damage is to be made, save the shipping container to substantiate the claim. When the equipment has been unpacked, return all the packing material to the container for future use in storing or shipping of the equipment. 1.5 Specifications The following tables describe the specifications. Table 1-4 Capacitance Measurement Capacitance Measurement Modes AC DC OEM DC Capacitance Measurement 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1 - 13 Chapter 1 Introduction Specifications Table 1-4 Capacitance Measurement Range 0.000 ρF – 39999 ρF Accuracy Greater of ±0.1% of reading or ±0.05 ρF Range (ρF) Resolution 0.000 - 39.999 (Manual Range only) 0.001 0.00 - 399.99 0.01 400.0 - 3999.9 0.1 4000 - 3999939999 (AC and True DC only) 1 Table 1-5 Capacitance Simulation Accuracy Greater of ±0.1% of reading or ±0.05 ρF From 300 Hz to 10,000 Hz Simulation Range (ρF) Resolution (ρF) TU 0.00 – 399.99 0.01 400 – 3999.9 AC or DC 0.1 4000 – 14500 1 COMP 0.00 - 399.99 0.01 400.0 - 1250.0 0.1 AUX FINAL 1 - 14 0.00 - 399.99 0.01 400.0 - 3999.9 AC or DC 0.1 400.0 - 1999.9 OEM DC 0.1 4000 - 14500 1 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 1 Introduction Specifications Table 1-6 Resistance Measurement Accuracy Greater of ± 2% of reading or 0.05 Ω ± 5% of reading in manual ranges and Extended Meg range Measurement Range (Ω) Resolution (Ω) 0.000 – 39.999 (AC and DC only) 0.001 0.000 – 399.99 0.01 400 – 3999.9 0.1 4.000 K - 39.999 K 0.001 K 40.00 K - 399.99 K 0.01 K 400.0 K - 3999.9 K 0.1 K 4.000 M - 39.999 M 0.001 M 40.00 M - 399.99 M 0.01 M 400.0 M - 3999.9 M 0.1 M 4000 M - 19999 M 1M 0.0000 nS - 3.9999 nS (Manual Range only) 0.0001 nS Table 1-7 Distance to Fault (DTF) measurement Range 0 ρF – 39999 ρF Accuracy ±0.1% of reading ±1 ρF Resolution 1 ρF – 1 range Table 1-8 Voltage measurement Range -33.999 V – +33.999 VDC Accuracy Greater of ± 0.2% of reading or ± 2 mV Resolution 0.001 V - 1 range Impedance 1.0 MΩ Table 1-9 Environmental 22166183 R001 April 2023 Operating Temperature -40o C to +55o C Storage Temperature -51o C to +71o C PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1 - 15 Chapter 1 Introduction Specifications Table 1-10 Power Requirements Battery 1 Rechargeable 12 V Lead Acid Gel Cell NSN: 6140-01-213-0199 Operation 12 hours minimum from -10° C to +50° C (Lower operation time beyond these temperatures) Charge Time 8 hours max from fully discharged battery Charge Input 100 – 240 VAC from 45 – 60 Hz 100 – 130 VAC from 380 – 440 Hz Charge Temp -20° C to +50° C (Charger will operate unit beyond these temperatures but will not charge battery) Table 1-11 Physical characteristics Height 10.6” (26.9 cm) Width 14” (35.6 cm) Depth 6.5” (16.5 cm) Weight 13 lbs (5.9 kg) Table 1-12 Test Set certifications FINAL 1 - 16 Altitude (operating) MIL-PRF-28800F, Class 2 Altitude (not operating) MIL-PRF-28800F, Class 2 Bench Handling MIL-PRF-28800F, Class 2 Blowing Dust MIL-STD-810F, Method·510.4,·Procedure·1 Splash proof MIL-PRF-28800F, Class 2 Explosive Atmosphere MIL-STD-810F, Method·511.4,·Procedure·1 Relative Humidity MIL-PRF-28800F, Class 2 Solar Radiation MIL-PRF-28800F, Class 2 Salt Atmosphere MIL-PRF-28800F, Class 2 Shock (Functional) MIL-PRF-28800F, Class 2 Vibration Limits MIL-PRF-28800F, Class 2 Transit-Drop MIL-PRF-28800F, Class 2 Safety Compliance UL-61010-1, EN-61010-1, CSA 22.2 No 61010-1 EMC EN-61326-1 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 1 Introduction Specifications Table 1-13 Features True closed-box calibration Auto and manual ranging Fully remote controllable via RS-232 Backlit display CE certified Meets safety requirements of Boeing 10-61959 specification Self-Test on Power up DTF function displayed in capacitance 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 1 - 17 Chapter 1 Introduction Specifications This page intentionally left blank. FINAL 1 - 18 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 2 Operation Chap ter 2 This chapter provides operational instructions for the PSD90-3. Topics discussed in this chapter include the following: • • • • • • • • 22166183 R001 April 2023 Power On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • ADC Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Ohmmeter functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • AC CAP functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Cap simulator functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Variable frequency functional test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Resistance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Low voltage resistance measurement mode. . . . . . . . . . . . . . . . . . . . . . . . . . • Resistance measurement mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Resistance manual range selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Capacitance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • AC capacitance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • AC Capacitance manual range selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . • DC capacitance measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • DC capacitance manual range selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . • OEM DC measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • OEM DC capacitance manual range selection . . . . . . . . . . . . . . . . . . . . . . . . Automatic capacitance simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DTF measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • DTF measurement mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . DVM MEASURMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • DVM MEASURMENT MODE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contaminated Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • AC/DC Automatic contaminated probe detection . . . . . . . . . . . . . . . . . . . . . . • Setting AC/DC Contaminated Probe threshold . . . . . . . . . . . . . . . . . . . . . . . . PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 2-21 2-21 2-23 2-23 2-23 2-23 2-23 2-23 2-23 2-24 2-25 2-26 2-26 2-26 2-26 2-27 2-27 2-28 2-28 2-29 2-29 2-30 2-30 2-30 2-30 2-31 FINAL 2 - 19 Chapter 2 Operation • FINAL 2 - 20 • Probe Check measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Probe Check manual range selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Setting Probe Check Contaminated Probe threshold . . . . . . . . . . . . . . . . . . . Error codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 2-31 2-31 2-32 2-33 22166183 R001 April 2023 Chapter 2 Operation General Information 2.1 General Information The PSD90-3 is a general purpose test set and must be used in conjunction with an aircraft specific interface cable in order to gain access to the aircraft fuel quantity system. Contact VIAVI for interface cabling information on specific systems. The following precautions should be observed at all times: WARNING Connect the PSD90-3 chassis jack to airframe ground before making other connections, and keep connected during all test set operations (measurement and simulation) unless otherwise specified in aircraft-specific procedures. Disconnect chassis jack only after all other connections have been discontinued. WARNING When using in hazardous environment locations, the PSD90-3 test set should only be operated from the internal battery. Do not operate on external power in a hazardous environment. WARNING Only connect the PSD90-3 to external power in dry non-hazardous locations. WARNING Power cord connection to Front Panel connector must be clean and dry before attaching. Replace protective cap on the Front Panel connector whenever power cord is not connected. The PSD90-3 battery should be recharged prior to first use and after every subsequent use. For maximum battery life, the battery should be charged at least once every three months. 2.2 2.3 Power On • Rotate the POWER/TYPE SELECT switch from POWER OFF to any of the other five options. • Upon powering on, the unit automatically runs a self-test. Self-test The following tests are performed on power-up. If a test fails, the appropriate error code is set: 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 2 - 21 Chapter 2 Operation Self-test 1. Analog to Digital Converter (ADC) Calibration 2. Ohmmeter function test 3. AC CAP functional test 4. CAP simulator functional test 5. Variable frequency functional test. While the self-test is performed, all segments are briefly shown to allow the user to verify all of the segments are functioning. Following this, the loaded software version is shown briefly. If no failure is found, the test set will show PASS. Otherwise, the test set will show FAIL, followed by a code. Table 2-1 lists the possible codes. Table 2-1 Self-Test Fail codes Code Description SPI1 SPI1 Bus comm failure SPI2 SPI2 Bus comm failure CRC Missing or corrupted calibration data ADC1 ADC1 failed functional test ADC2 ADC2 failed functional test ADC3 ADC3 failed functional test REF Internal Reference capacitor failed CAP AC CAP failed functional test SLOP Microbe Slope detector failed functional test SCAP Simulator failed functional test RES Ohmmeter failed functional test OPT Missing or corrupted options1 UREF Variable frequency failed capacitive functional test URES Variable frequency failed resistive functional test PLL Phase-Lock-Loop failure 1. This error code is also displayed if the operator selects a function for an option that is not installed. If the test set failed self-test, it will continually cycle through the failure codes. Operation of the test set can be continued by pressing twice on the SIMULATOR COARSE switch, or by sending a remote command through the RS-232 interface. FINAL 2 - 22 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 2 Operation Resistance measurement 2.3.1 ADC Calibration This test performs the calibrations of each ADC, which also doubles as the ADC functional test. 2.3.2 Ohmmeter functional test This test verifies that the ohmmeter measurement circuitry is working correctly by measuring a known resistance. 2.3.3 AC CAP functional test This test verifies that the capacitance measurement circuitry is working correctly by measuring a known capacitance. This test also verifies that the microbe slope detector is functioning properly. 2.3.4 Cap simulator functional test This test verifies that the capacitance simulator is functioning correctly. 2.3.5 Variable frequency functional test This test verifies that the variable frequency capacitance circuitry is working correctly. This circuitry is used in PROBE CHECK operation. 2.4 Resistance measurement 2.4.1 Low voltage resistance measurement mode In some instances, aircraft wiring connections can be corroded (fritted.) The corrosion can interrupt an electrical connection and cause a failure. Using test equipment with a higher voltage can temporarily break through this corrosion and make the electrical connection. This new electrical connection is temporary and may fail in the future. The Low Voltage Resistance Measurement Mode does not break through the corrosion. To use the Low Voltage Resistance Measurement Mode, the following procedure needs to be followed in order to not destroy the corrosion. NOTE All other resistance modes have a higher voltage and will temporarily burn through the corrosion. The test set must be placed in the Low Voltage mode before connecting the PSD90-3 to the aircraft. 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 2 - 23 Chapter 2 Operation Resistance measurement 1. Connect CHASSIS jack to Airframe. 2. Do not connect the PSD90-3 to the Aircraft Interface. 3. Turn POWER/TYPE SELECT switch to REV DC (DC+), DC CAP (DC-), AC CAP, or OEM DC, depending on the system under test. 4. Turn the FUNCTION SELECT switch to MEGGER. 5. Place the unit in Low Voltage Manual Range as described in “Resistance manual range selection” on page 25. 6. Connect TANK UNITS LO Z, HI Z and COMP connectors to the aircraft interface with the appropriate interface cables. 7. Select the type of measurement to be performed 2-wire or 3-wire using the MEG MODE SIMULATE SELECT switch. 8. Install a jumper at the far end of the cable to be measured. The jumper is to be installed between the cable being measured and any other cable that can supply a return path to the PSD90-3. 9. Using the MEGGER SELECT switch, select the two points at which the jumper is installed. Example: If the LO-Z cable is being measured and ground is the return path, then select the LO-Z/GND position. 10. The resistance between the points selected will be displayed in ohms on the test set display. 2.4.2 Resistance measurement mode FINAL 2 - 24 1. Connect CHASSIS jack to Airframe. 2. Turn POWER/TYPE SELECT switch to REV DC (DC+), DC CAP (DC-) or AC CAP, depending on the system under test. Allow one minute for test set to stabilize. 3. Connect TANK UNITS LO Z, HI Z and COMP connectors to the aircraft interface with the appropriate interface cables. 4. Turn the FUNCTION SELECT switch to MEGGER. 5. Select the type of measurement to be performed 2-wire or 3-wire using the SIMULATE SELECT switch. 6. Select desired points to be measured using the MEGGER SELECT switch. 7. The resistance between the points selected will be displayed in ohms on the test set display. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 2 Operation Resistance measurement 2.4.3 Resistance manual range selection 1. Set up for resistance measurement using the RESISTANCE MEASUREMENT MODE procedure. 2. Push the SIMULATOR COARSE switch to select manual range selection. Rotate the SIMULATOR COARSE switch to select the range. The following table identifies the display indication and the measurement range. Resistance Range Description Display Indication Resistance Measurement Range Auto Auto Ω/MΩ 0.00 Ω – 19990 MΩ Low Voltage 39.999 Ω 0.000 Ω – 39.000 Ω Low Ohm 399.99 Ω 0.00 Ω – 399.99 Ω Medium Ohm 3999.9 Ω 0.0 Ω – 3999.9 Ω High Ohm 39.999 KΩ 0.000 KΩ – 39.999 KΩ Extended Ohm 399.99 KΩ 0.00 KΩ – 399.99 KΩ Low Mohm 3999.9 KΩ 400.0 KΩ – 3999.9 KΩ Medium Mohm 39.999 MΩ 0.400 MΩ – 39.999 MΩ High Mohm 399.99 MΩ 0.40 MΩ – 399.99 MΩ Extended Mohm 3999.9 MΩ 0.4 MΩ – 3999.9 MΩ High Extended Mohm 19999 MΩ 4 MΩ – 19990 MΩ Mhos 3.9999 nS .0000 nS – 3.9999 nS NOTE Conductivity is displayed on the PSD90-3 in Siemens. 1 Siemen = 1 Mho = 1/Ohm. 3. 22166183 R001 April 2023 To select the range, rotate through the display indication screens until the screen that is to be selected is displayed. After 2 seconds that range will be selected. If AUTO is selected, step 2 needs to be redone to change back to the manual range. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 2 - 25 Chapter 2 Operation Capacitance measurement 2.5 Capacitance measurement 2.5.1 AC capacitance measurement 1. Connect CHASSIS jack to Airframe. 2. Turn POWER/TYPE SELECT switch to AC CAP. 3. Connect TANK UNITS LO Z and HI Z connectors to the aircraft interface with the appropriate interface cables. 4. Turn FUNCTION SELECT switch to MEASURE EXT/COMP or MEASURE EXT/TU. 5. The capacitance of the system’s TU is measured and displayed in ρF on the test set’s display. 2.5.2 AC Capacitance manual range selection 1. Set up for AC capacitance measurement using the AC CAPACITANCE MEASUREMENT procedure. 2. Push the SIMULATOR COURSE switch to select the manual range selection. Rotate the SIMULATOR COARSE switch to select the range. The following table identifies the display indication and the measurement range. Capacitance Range Description Display Indication Capacitance Measurement Range Auto Auto ρF 0.00 ρF – 39.99 KρF (4 Ranges) Extra Low 39.999 ρF 0.000 ρF – 39.999 ρF Low 399.99 ρF 0.00 ρF – 399.99 ρF Medium 3999.9 ρF 0.0 ρF – 3999.9 ρF High 39999 ρF 0 ρF – 39999 ρF 3. To select the range, rotate through the display indication screens until the screen that is to be selected is displayed. After 2 seconds that range will be selected. If AUTO is selected, step 2 needs to be redone to change back to the manual range. 2.5.3 DC capacitance measurement FINAL 2 - 26 1. Connect CHASSIS jack to Airframe. 2. Turn POWER/TYPE SELECT switch to DC CAP (DC-), or REV DC (DC+), depending on the system under test. Allow one minute for test set to stabilize. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 2 Operation Capacitance measurement 3. Connect TANK UNITS LO Z and HI Z connectors to the aircraft interface with the appropriate interface cables. 4. Turn FUNCTION SELECT switch to MEASURE EXT or MEASURE TU. 5. The capacitance of the system’s TU is measured and displayed in ρF on the test set’s display. 2.5.4 DC capacitance manual range selection 1. Set up for DC capacitance measurement using the DC CAPACITANCE MEASUREMENT procedure. 2. Push the SIMULATOR COARSE switch to select manual range selection. Rotate the SIMULATOR COARSE switch to select the range. The following table identifies the display indication and the measurement range. Capacitance Range Description Display Indication Capacitance Measurement Range Auto Auto ρF 0.00 ρF – 39.99 KρF(4 Ranges) Extra Low 39.999 ρF 0.000 ρF – 39.999 ρF Low 399.99 ρF 0.00 ρF – 399.99 ρF Medium 3999.9 ρF 0.0 ρF – 3999.9 ρF High 39999 ρF 0 ρF – 39999 ρF 3. To select the range, rotate through the display indication screens until the screen that is to be selected is displayed. After 2 seconds that range will be selected. If AUTO is selected, step 2 needs to be redone to change back to the manual range. 2.5.5 OEM DC measurement 22166183 R001 April 2023 1. Connect CHASSIS jack to Airframe. 2. Turn POWER/TYPE SELECT switch to OEM DC CAP. 3. Rotate the COURSE adjustment switch and press to select the OEM DC type. The options are: • TYPE A = Goodrich / Simmonds • TYPE B = Smiths USA • TYPE C = Ragen Data Systems • TYPE D = Liquid Measurement Systems • TYPE E = Gull Airborne • TYPE F = Smiths England PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 2 - 27 Chapter 2 Operation Automatic capacitance simulation 4. Connect TANK UNITS LO Z and HI Z connectors to the aircraft interface with the appropriate interface cables. 5. Turn FUNCTION SELECT switch to MEASURE EXT/TU. The capacitance of the system’s TU is measured and displayed in ρF on the test set’s display. 2.5.6 OEM DC capacitance manual range selection 1. Set up for DC capacitance measurement using the DC CAPACITANCE MEASUREMENT procedure. 2. Push the SIMULATOR COARSE switch to select manual range selection. Rotate the SIMULATOR COARSE switch to select the range. The following table identifies the display indication and the measurement range. Capacitance Range Description Display Indication Capacitance Measurement Range Auto Auto ρF 0.00 ρF – 1999.9 ρF Medium 399.99 ρF 0.0 ρF – 399.99 ρF High 1999.9 ρF 0 ρF – 1999.9 ρF 3. 2.6 FINAL 2 - 28 To select the range, rotate through the display indication screens until the screen that is to be selected is displayed. After 2 seconds that range will be selected. If AUTO is selected, step 2 needs to be redone to change back to the manual range. Automatic capacitance simulation 1. Connect CHASSIS jack to Airframe. 2. Turn POWER/TYPE SELECT switch to AC CAP, DC CAP, OEM DC, or REV DC. Allow one minute for test set to stabilize. 3. Turn FUNCTION SELECT switch to MEASURE INT. 4. Connect INDICATOR LO Z and HI Z connectors to the aircraft interface with the appropriate interface cables. 5. Push the SIMULATOR COARSE switch to select TU, AUX, or TU AND AUX. Adjust approximately to desired capacitance value. 6. Adjust the FINE knob to desired capacitance value. 7. Turn FUNCTION SELECT switch to SIMULATE. This connects the simulators to the SIMULATE TO INDICATOR connectors. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 2 Operation DTF measurement 8. Turn the MEG MODE SIMULATE SELECT switch to either A/C, TU & (COMP); TU & (COMP); or TU, AUX & (COMP) to simulate the appropriate conditions. NOTE The TU AND AUX setting shows the total of the two combined simulation values. 9. The SIMULATOR COURSE switch will still adjust the TU, COMP or AUX simulators while in simulate mode. The corresponding FINE knob still adjusts the simulators. The display will indicate DVM voltage measurement. NOTE Any adjustments made in TU, AUX & (COMP) will only affect the AUX simulation value and not the TU value. NOTE Connecting test harnesses and interface boxes should not add capacitance to the system. However, if the cable is suspect, connect only the cable to MEASURE LO-Z, MEASURE HI-Z, and MEASURE COMP and read its capacitance per measurement procedure. If cable capacitance is less than 1 ρF above displayed reading with no cables connected to test set, subtract its capacitance from the amount being simulated. If over 1 ρF, repair cable; shields are probably improperly terminated. NOTE The AIRCRAFT ONLY position disconnects all internal simulators. This is used when delta values are simulated, and actual dry aircraft tanks are used for empty. 2.7 DTF measurement 2.7.1 DTF measurement mode 22166183 R001 April 2023 1. Connect CHASSIS jack to Airframe. 2. Turn POWER switch to REV DC (DC+), DC CAP (DC-) or AC CAP. Allow one minute for test set to stabilize. 3. Check battery condition. If "% CHARGE" on the digital display is 10% or less, recharge batteries. 4. Connect TANK UNITS LO Z, HI Z and COMP connectors to the interface box with the appropriate interface cable. 5. Without the aircraft interface connected to the aircraft, place the function select switch in DTF mode. 6. When the unit nulls all stray capacitance, 0ρF will be indicated on the units display. PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 2 - 29 Chapter 2 Operation DVM MEASURMENT 2.8 7. Connect the interface to the aircraft and read the capacitance indicated on the units display. 8. Divide the displayed capacitance by the capacitance per foot of the specific coax measured. This number will yield the length of the coax, or the distance to the fault of the coax. DVM MEASURMENT 2.8.1 DVM MEASURMENT MODE 2.9 1. Connect CHASSIS jack to Airframe. 2. Turn POWER switch to REV DC (DC+), DC CAP (DC-) or AC CAP, depending on the system under test. Allow one minute for test set to stabilize. 3. Connect to DVM LO and DVM HI to the interface box with the appropriate interface cable. 4. Turn the FUNCTION SELECT switch to SIMULATE or ground the DVMSEL line in the J1 connector (J1-1 shorted to J1-7). 5. The DC voltage between the DVM HI and DVM LO will be displayed in VDC on the test set display. Contaminated Probe The following sections describe the Contaminated Probe function. 2.9.1 AC/DC Automatic contaminated probe detection While the test set is performing capacitance measurements, the contaminated probe detector measures current through the fuel probe for the determination of possible microbial growth or other contaminants in the fuel or on the probe. The result of this measurement is shown using a phase error number in the top left of the display, as well as a red LED light to the right of the display. This measurement is only available in AC CAP and DC CAP (DC-) modes. A displayed measurement of 0 degrees indicates no phase error, and therefore no detected contamination. Any value greater than 0 degrees indicates that there is a possible contaminated probe. If the measured capacitance is too low for the current range, the test set will not be able to make an accurate phase error measurement and the test set will instead display two dashes in the upper left. The red LED to the right of the display illuminates when the phase error percentage reaches a set threshold. This threshold defaults to 10% but may be set by the user. FINAL 2 - 30 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 2 Operation Contaminated Probe 2.9.2 Setting AC/DC Contaminated Probe threshold Perform the following steps to set the trip point for the Contaminated Fuel Probe LED to illuminate. 1. Press and hold the SIMULATOR FINE knob for 5 seconds. The current threshold is displayed. 2. Rotate the FINE knob to the desired threshold. After two seconds of no movement on the knob, the new threshold is saved and the test set displays “DONE”. NOTE The user setting is retained when the test set power is cycled. 2.9.3 Probe Check measurement Fuel systems with contaminated fuel or fuel probes will measure different capacitances based on measurement frequency. Probe Check mode varies the frequency from 5000 Hz to 500 Hz, and will display the difference in ρF. Additionally, the percentage of error from the displayed capacitance and the capacitance measured at 5000 Hz is displayed in the upper left corner of the display. Probe Check mode is only valid for AC Fuel systems. To perform a Probe Check measurement: 1. Connect CHASSIS jack to Airframe. 2. Turn POWER/TYPE SELECT switch to PROBE CHECK. 3. Connect TANK UNITS LO Z, HI Z and COMP connectors to aircraft interface with the appropriate interface cables. 4. Turn FUNCTION SELECT switch to MEASURE EXT/COMP or MEASURE EXT/TU. The magnitude of the system's TU or COMP is measured at both 5000 Hz and 500 Hz. The absolute value of the difference is displayed in pF on the test set's display. The difference in percent is shown in the top left corner of the display. 2.9.4 Probe Check manual range selection Perform the following steps to manually select the Probe Check range. 22166183 R001 April 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 2 - 31 Chapter 2 Operation Contaminated Probe 1. Set up the measurement using the Probe Check Measurement procedure. 2. Push the SIMULATOR COARSE switch to select manual range selection. Rotate the SIMUALTOR COARSE switch to select the range. Table 2-2 identifies the display indication and the measurement range. Table 2-2 Display indication and measurement range Capacitance Range Selection Display Indication Auto Auto pF 0.000 pF - 39.999 KpF (3 ranges) Low 399.99 pF 0.00 - 399.99 Medium 3999 pF 0.0 pF - 3999.9 pF High 39999 pF 0 pF - 39999 pF 3. Capacitance Measurement Range To select the range, rotate through the display indication screens until the screen that is to be selected is displayed. After 2 seconds, the range is selected. If AUTO is selected, repeat Step 2 to change back to the manual range. 2.9.5 Setting Probe Check Contaminated Probe threshold Perform the following setps to set the trip point for the Contaminated Fuel Probe to illuminate. 1. Press and hold the SIMUALTOR FINE knob for 5 seconds. The current threshold is displayed, in percent. 2. Rotate the FINE knob to the desired threshold. After two seconds of no movement on the knob, the new threshold is saved and the test set displays “DONE”. NOTE The user setting is retained when the power is cycled. FINAL 2 - 32 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 Chapter 2 Operation Error codes 2.10 Error codes Table 2-3 describes the error codes that may be displayed during operation. Table 2-3 Error Codes 22166183 R001 April 2023 Reading Display Error Represented -OR- Value too big to be measured for current range -UR- Value too small to be measured or displayed for current range -SH- ρF LO-Z excitation signal shorted -SH- Ω Ohmmeter excitation shorted CONT Short for Continue. Press SIMULATOR COARSE to continue. E001 POWER/TYPE Switch Malfunction E002 MEG MODE/SIMULATE SELECT Switch Malfunction E003 FUNCTION Switch Malfunction E004 MEGGER SELECT Switch Malfunction E101 Internal Communication Malfunction E202 Remote command missing or invalid parameter E203 RS0232 Internal Buffer Overflow PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 2 - 33 Chapter 2 Operation Error codes This page intentionally left blank. FINAL 2 - 34 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 April 2023 3 Theory of Operations Chap ter 3 This chapter provides the theory of operations for the PSD90-3. Topics discussed in this chapter include the following: • • 22166183 R001 March 2023 Design architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Main board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • Display board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . • IO board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Contaminated probe detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 3-36 3-36 3-36 3-36 3-36 FINAL 3 - 35 Chapter 3 Theory of Operations Design architecture 3.1 Design architecture The PSD90-3 is constructed with three individual PCBAs that are interconnected. The following sections describe the PCBAs. 3.1.1 Main board The Main board contains the following functional circuit blocks: • Capacitance measurements. • Resistance measurements • Main microprocessor (PIC) • Analog to Digital converters • EEPROM 3.1.2 Display board The Display board contains the following functional circuit blocks: • Power supply • Battery charger • Simulator capacitor bank • Simulator Fine Controls Charge Pump • SIMULATORS COARSE and SIMULATORS FINE multi-functional knob encoders 3.1.3 IO board The IO BOARD contains the following functional circuit blocks: • 3.2 Front panel to main board interconnects Contaminated probe detector The intent of the contaminated probe detector is to measure current through the fuel probe that is resistive in nature, for determination of a possible existence of microbe growth on the probe. While the test set is performing capacitance measurements, the contaminated probe detector measures current through the fuel probe for the determination of possible microbial growth or other contaminants in the fuel or probe. The result of this measurement is shown using a phase error number in the top left of the display, as well as a red LED light to the right of the display. This measurement is only available in AC CAP and DC CAP (DC-) modes. FINAL 3 - 36 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter 3 Theory of Operations Contaminated probe detector The detector measures the current through the fuel probe that is due to the capacitance of the fuel probe, and also measures the current that is due to leakage resistance. The arctangent is performed on the ratio of these currents to get the phase. A pure capacitor will have a phase of 90 degrees, and any deviation from this is displayed in the top left corner in degrees. The degree of error is displayed if the phase error is 1 degree or greater. The contaminated probe LED illuminates when the phase error exceeds the user set trip point. A displayed measurement of 0 degrees indicates no phase error, and therefore no detected contamination. Any value greater than 0 degrees indicates that there is a possible contaminated probe. If the measured capacitance is too low for the current range, the test set will not be able to make an accurate phase error measurement and the test set will instead display two dashes in the upper left. The red LED to the right of the display illuminates when the phase error percentage reaches a set threshold. This threshold defaults to 10% but may be set by the user. 22166183 R001 March 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 3 - 37 Chapter 3 Theory of Operations Contaminated probe detector This page intentionally left blank. FINAL 3 - 38 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 4 Maintenance Chap ter 4 Maintenance, troubleshooting, and calibration information is provided in the PSD90-3 Maintenance Manual (22166181), available separately from VIAVI. 22166183 R001 March 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL 4 - 39 Chapter 4 Maintenance This page intentionally left blank. FINAL 4 - 40 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 A Appendix A: RCI commands Chap ter A The following sections describe the remote commands supported by the instrument. 22166183 R001 March 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 41 Chapter A Appendix A: RCI commands Introduction A.1 Introduction You can remotely control and read measurements from the test set using RCI commands. NOTE All commands and queries must be terminated in a Carriage Return (0x0D), Line Feed (0x0A), or both. A.2 RS-232 Setup To remotely control and read measurements of the test set, connect an RS-232 serial port to J1 of the Test Set. Figure shows an example interface cable. Figure A-1 Interface cable FINAL A - 42 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands Common commands The PSD90-3 uses a standard non-return-to-zero (NRZ) format for RS-232 communication. The settings are: • BAUD rate: 9600 • Data: 8 bit • Parity: None • Stop: 1 bit • Flow Control: None A.3 Common commands The following sections describe the common commands. A.3.1 IDN Co mma nd De s cr ipt ion Re sp o ns e Ex a mple * ID N? C o m m an d r etu rn s t he m an uf ac tur er, pa rt d e sc ript ion , fir mw a re v er sio n, an d s er ial nu m be r. V ia vi S o luti on s,P S D 90 -3 ,1. 00 3,1 0 0 A.3.2 RST Co mma nd De s cr ipt ion * RS T ? A c om p let e re s et o f th e te st s et , inc lu din g po we r-o n se lf-te st . A.3.3 OPC Co mma nd De s cr ipt ion Re sp o ns e Ex a mple 22166183 R001 March 2023 * OP C R e tur ns 1 if th e la s t co m m an d se t h as co m ple te d; oth er wi se r etu rn s 0 . 1 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 43 Chapter A Appendix A: RCI commands Front Panel Switch Control A.3.4 TST Co mma nd De s cr ipt ion Re sp o ns e Ex a mple * TS T ? R e tur ns th e re s ults o f th e p ow e r-o n se lf te st as a d e cim a l in te ge r. T h e fo llo wi ng va lu es ind ica te th es e f ailu re s: – 0x0000: No Failures – 0x0001: ADC1 – 0x0002: ADC2 – 0x0004: ADC3 – 0x0008: REF – 0x0010: CAP – 0x0020: SLOPE – 0x0040: SCAP – 0x0080: RES – 0x0100: CRC – 0x0200: OPT – 0x0400: UREF – 0x0800: URES – 0x1000: UCAP – 0x2000: PLL – 0x4000: SPI1 – 0x8000: SPI2 16 A.4 Front Panel Switch Control A.4.1 Power/Type Select Switch Co mma nd De s cr ipt ion C o m m an d w ill ov err ide th e c ur re nt P o we r/T y pe S ele ct S w itc h.T he o ve rrid e co nd itio n w ill sta y in e ffe ct u n til re m ote m o de is lef t. P a ra mete rs < sw itc h> T he n ew s w itch p os ition . T h e v alid v alu es a re: – OEMDC – REVDC – DC – AC – VARFREQ Ex a mple FINAL A - 44 :S WIT C H :TY P E :S ET < sw itc h> :S WIT C H :TY P E :S ET A C PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands Front Panel Switch Control Co mma nd :S WIT C H :TY P E :R EA D De s cr ipt ion C o m m an d w ill rea d ph ys ica l p os itio n o f th e Po w er /Ty pe S ele c t S w itc h. R es p on se T he c urr en t p hy sic al po siti on . T his m ay b e d iffe re nt from the c ur ren t o pe ra tin g p os itio n. Re tu rn ed va lu es : – OEMDC – REVDC – DC – AC – VARFREQ – OFF — The unit is reading the switch position as if it is in the OFF state. – INVALID — The unit is not reading a valid switch position. Re sp o ns e Ex a mple R E V DC A.4.2 Function Select Switch Control Co mma nd De s cr ipt ion C o m m an d w ill ov err ide th e c ur re nt F u nc tion S el ec t S wit ch . T he o ve rrid e co nd itio n w ill sta y i n a ffe ct un til re m ot e m o de is lef t. P a ra mete rs < sw itc h> T he n ew s w itch p os ition . V a lid v a lue s: – COMP – TU – MEGGER – DTF – MEASINT – SIM Ex a mple Co mma nd De s cr ipt ion R es p on se Re sp o ns e Ex a mple 22166183 R001 March 2023 :S WIT C H :FU N C :S ET < sw itc h> :S WIT C H :FU N C :S ET M E G G ER :S WIT C H :FU N C :R EA D ? C o m m an d w ill rea d the p hy sic al po sitio n of the F un ct ion S ele ct S w itc h. T he c urr en t p hy sic al po siti on . T his m ay b e d iffe re nt from the c ur ren t o pe ra tin g p os itio n. Re tu rn ed va lu es : – COMP – TU – MEGGER – DTF – MEASINT – SIM – INVALID — The unit is not reading a valid switch position. M E A SI NT PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 45 Chapter A Appendix A: RCI commands Front Panel Switch Control A.4.3 Meg Mode/Simulator Mode Switch Control Co mma nd De s cr ipt ion C o m m an d w ill ov err ide th e c ur re nt M e g M od e/S im u lat ion M od e S w itc h. T h e o ve rrid e co nd itio n will sta y in a ffe ct un til re m ot e m o de is lef t. P a ra mete rs < sw itc h> T he n ew s w itch p os ition . V a lid v a lue s: – 2WIRE – 3WIRE – A/C – A/C_TU – TU_COMP – TU_AUX_COMP Ex a mple Co mma nd De s cr ipt ion R es p on se Re sp o ns e Ex a mple FINAL A - 46 :S WIT C H :M O DE :S E T <s wi tch > :S WIT C H :M O DE :S E T A/C _ TU :S WIT C H :M O DE :R E A D? C o m m an d w ill rea d the p hy sic al po sitio n of the M e g M o de /S im ula tio n M od e S w itc h. T he c urr en t p hy sic al po siti on of the M e g M o d e/S im u latio n M od e s w itch . T his m ay be diff ere nt fro m t he cu rre nt o p era tin g p os itio n. R e tur ne d v a lue s: – 2WIRE – 3WIRE – A/C – A/C_TU – TU_COMP – TU_AUX_COMP – INVALID — The unit is not reading a valid switch position. M E A SI NT PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands Front Panel Switch Control A.4.4 Megger Select Switch (ACMODE) Co mma nd De s cr ipt ion O v err ide s the cu rre n t M eg g er Se lec t S w itch . P a ram e te rs <le ft> a nd < rig ht> d efi ne th e o ve rrid e po sit ion . A cc ep ts the A C M od e d es cr iptio n s o f th e po siti on s. T h e o ve rrid e co nd itio n sta ys in e ffe ct un til re m ot e m o de is lef t. P a ra mete rs < le ft> O f th e tw o p ara m et ers , < lef t> rep re se nts th e tex t o n t he le ft s id e o f th e “/” o n the s wit ch . V alid v alu es : – LO-Z – GND – HI-Z – SHIELD – COMP < rig ht> O f t he tw o p ar am e te rs, < rig h t> r ep re se nts th e te xt on th e le ft s id e o f th e “/” o n the s wit ch . V alid v alu es : – LO-Z – GND – HI-Z – SHIELD – COMP Ex a mple Co mma nd De s cr ipt ion R es p on se Re sp o ns e Ex a mple 22166183 R001 March 2023 :S WIT C H :M EG G E R :A CM O D E :S ET < lef t>, <r igh t> :S WIT C H :M EG G E R :A CM O D E :S ET L O -Z , G N D :S WIT C H :M EG G E R :A CM O D E :R EA D ? R e ad s t he ph y sic al p os itio n of t he M eg M o de /S im ula tio n M o d e S w itc h. T he c urr en t p hy sic al po siti on . T his m ay b e d iffe re nt from the c ur ren t o pe ra tin g p os itio n. Re tu rn ed va lu es : – LO-Z,SHIELD – LO-Z,HI-Z – SHIELD,HI-Z – HI-Z,SHIELD – LO-Z,GND – SHIELD,GND – GND,HI-Z – LO-Z,COMP – COMP,SHIELD – COMP,HI-Z – GND,COMP – INVALID — The unit is not reading a valid switch position. L O -Z ,SH IE L D PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 47 Chapter A Appendix A: RCI commands Front Panel Switch Control A.4.5 Megger Select Switch (DCMODE) Co mma nd De s cr ipt ion O v err ide s the cu rre n t M eg g er Se lec t S w itch .P a ram e te rs < le ft> a nd < rig ht> w ill d ef ine th e o ve rri de po si tion . w ill a cc ep t t he A C M o de d es crip tio ns o f th e p o sitio ns . T he o ve rrid e co nd itio n w ill s tay in ef fec t u nti l re m ote m od e is l eft. P a ra mete rs < le ft> O f th e tw o p ara m et ers , < lef t> rep re se nts th e tex t o n t he le ft s id e o f th e “/” o n the s wit ch . V alid v alu es : – LO-Z – GND – HI-Z – SHIELD – COMP < rig ht> O f th e tw o p ar am e te rs, < rig h t> r ep re se nts th e te xt on th e le ft s id e o f th e “/” o n the s wit ch . V alid v alu es : – LO-Z – GND – HI-Z – SHIELD – COMP Ex a mple Co mma nd De s cr ipt ion R es p on se Re sp o ns e Ex a mple FINAL A - 48 :S WIT C H :M EG G E R :D C MO D E :S ET < le ft>, <r igh t> :S WIT C H :M EG G E R :D C MO D E :S ET L O -Z , G N D :S WIT C H :M EG G E R :D C MO D E :R E AD ? C o m m an d w ill rea d the p hy sic al po sitio n of the M e g M o de /S im ula tio n M od e S w itc h. T he c urr en t p hy sic al po siti on . T his m ay b e d iffe re nt from the c ur ren t o pe ra tin g p os itio n. Re tu rn ed va lu es : – LO-Z,DC+ – LO-Z,DC– DC+,DC– DC-,DC+ – LO-Z,GND – DC+,GND – GND,DC– LO-Z,SHIELD – SHIELD,DC+ – SHIELD,DC– GND,SHIELD – INVALID — The unit is not reading a valid switch position. L O -Z ,D C+ PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands Capacitance Simulation A.4.6 Simulator Coarse Switch Co mma nd De s cr ipt ion Ex a mple Co mma nd :S WIT C H :C OA R S E: PR E S S S im u late s a b rie f p res s of t he S im ula to r C oa rs e s w itch . :S WIT C H :C OA R S E: PR E S S :S WIT C H :C OA R S E: TU R N <c ou n ts> De s cr ipt ion S im u late s a r ota tio n o f th e sim u lat or co ars e sw itc h. P a ra mete rs < co u nts > H o w m uc h to s im ula te th e ro ta tio n o f th e sw itc h. Ne ga tiv e i s c ou nt er- clo ck wi se , p os itive is clo ck w ise . Ex a mple :S WIT C H :C OA R S E: TU R N -5 A.4.7 Simulator Fine Switch Co mma nd De s cr ipt ion Ex a mple Co mma nd S WIT C H: FIN E :P R ES S S im u late s a b rie f p res s of t he S im ula to r F ine sw itc h . :S WIT C H :C OA R S E: PR E S S :S WIT C H :C OA R S E: TU R N <c ou n ts> De s cr ipt ion S im u late s a r ota tio n o f th e sw itc h. P a ra mete rs < co u nts > H o w m uc h to s im ula te th e ro ta tio n o f th e sw itc h. Ne ga tiv e i s c ou nt er- clo ck wi se , p os itive is clo ck w ise . Ex a mple :S WIT C H :FI NE :T U RN - 5 A.5 Capacitance Simulation The following sections describe the Capacitance Simulation commands. 22166183 R001 March 2023 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 49 Chapter A Appendix A: RCI commands Capacitance Simulation A.5.1 Capacitance Simulation Value Co mma nd De s cr ipt ion S e ts t he cu rre nt sim u lat ed ca p ac itan ce o f th e TU s im ula to r in ρF . P a ra mete rs < ca p ac itan ce > T h e n ew c ap a cita nc e, in ρF. Ex a mple Co mma nd De s cr ipt ion R es p on se Re sp o ns e Ex a mple Co mma nd :C A P SI M :CA P 3 05 .2 :C A P SI M :TU :C A P ? R e ad s t he cu rre n t sim u la ted ca p ac itan c e o f th e TU s im ula to r in ρF . T he c urr en tly se t s im ula te d c ap ac ita nc e, in ρF . 3 05 .2 :C A P SI M :CO M P :C A P <c ap ac ita nc e> De s cr ipt ion S e ts t he cu rre n t si mu la ted c ap ac ita nc e of t he C O M P sim u lato r i n ρF . P a ra mete rs < ca p ac itan ce > Th e ne w ca pa ci tan ce , in ρF . Ex a mple Co mma nd De s cr ipt ion R es p on se Re sp o ns e Ex a mple Co mma nd C A P SIM : CO M P :C A P 3 0 5.2 :C A P SI M :CO M P :C A P? R e ad s th e cu rre nt s im ula te d c ap ac ita nc e o f th e C O M P sim u lato r, in ρF . T he c urr en tly se t s im ula te d c ap ac ita nc e, in ρF . 3 05 .2 :C A P SI M :AU X :C A P <c ap ac ita nc e> De s cr ipt ion C o m m an d w ill se t th e c ur ren t s im ula te d c a pa cita n ce of the A U X s im ula to r, in ρF . P a ra mete rs < ca p ac itan ce > T h e n ew c ap a cita nc e, in ρF. Ex a mple FINAL A - 50 :C A P SI M :TU :C A P <c ap ac ita nc e> :C A P SI M :AU X :C A P 30 5.2 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands Capacitance Simulation Co mma nd De s cr ipt ion R es p on se Re sp o ns e Ex a mple :C A P SI M :AU X :C A P? C o m m an d w ill re ad t he cu rre nt s im ula te d ca p ac itan ce of th e A U X s im ula to r, in ρF . T he c urr en tly se t s im ula te d c ap ac ita nc e, in ρF . 3 05 .2 A.5.2 Simulation Mode Co mma nd :C A P SI M :M EA S :M O D E < m o de > De s cr ipt ion S e ts t he cu rre nt ca p sim u lato r’s m od e be in g m e as ur ed . O n ly v alid w h en in M EA S IN T . P a ra mete rs < m od e > T he n ew c ap a cita nc e sim u latio n m od e. Va lid va lu es ar e: – TU: Tank Unit – AUX: Auxiliary – COMP: Comp – TU_AUX: Tank Unit with Auxiliary Ex a mple Co mma nd De s cr ipt ion R es p on se Re sp o ns e Ex a mple :C A P SI M :M O DE A /C :C A P SI M :M EA S :M O D E? R e ad s t he cu rre n t ca p sim u lato r’s m od e fo r M E AS IN T . T he c urr en t c ap ac ita nc e s im ul atio n m od e b e ing m ea s ure d. AUX A.5.3 Calibration Co mma nd De s cr ipt ion S e ts t he cu rre nt ca lib rati on st ep fo r th e s im ul ato r. P a ra mete rs < st ep > T h e c al ibra tio n s te p t o s et the s im ula to r to . M u st b e a p os itiv e in te ge r. Ex a mple 22166183 R001 March 2023 :C A P SI M :CA L :S TE P :S ET < ste p > :C A P SI M :CA L :S TE P :S ET 1 7 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 51 Chapter A Appendix A: RCI commands AC CAP Measure Co mma nd :C A P SI M :CA L :S TE P :V AL U E <s tep > , < va lue > De s cr ipt ion C o m m an d w ill se t th e d e sire d ste p ca libra tio n va lue . P a ra mete rs < st ep > T he ca lib ra tion s tep to se t th e sim u lat or to. M us t be a p os itiv e in te ge r. < va lu e> Th e n e w ca libr atio n va lue , in fe m tof ara ds . Re sp o ns e Ex a mple Co mma nd :C A P SI M :CA L :S TE P :V AL U E 17 , 3 98 32 0 :C A P SI M :CA L :S TE P :V AL U E? < ste p > De s cr ipt ion C o m m an d w ill ret urn th e c u rre nt c al ibra tio n va lue fo r th e ste p. P a ra mete rs < st ep > T h e c al ibra tio n s te p. M us t be a po s itive in teg e r. Ex a mple Re sp o ns e Ex a mple Co mma nd De s cr ipt ion Ex a mple :C A P SI M :CA L :S TE P :V AL U E? 1 7 3 98 3 20 :C A P SI M :CA L :WR IT EA L L C o m m an d w ill rec or d t he ca lib rat ion st ep va lue s into th e E E PR O M . T h is is th e o n ly w a y to s av e t he ca lib rat ion d ata o ve r b et we e n p ow e r c yc les . C A P SIM : CA L :WR ITE A LL . A.6 AC CAP Measure The following sections describe the AC CAP measure commands. A.6.1 Measurement range Co mma nd De s cr ipt ion C o m m an d w ill se t th e c ur ren t r an ge o f th e A C C A P m e as ur em e nt. Will a lso s et t he ra ng ing m o de to m an u al. P a ra mete rs < ra ng e> T he n ew ra n ge in ρF. M us t b e o ne o f th e follo w ing : – 40 – 400 – 4000 – 40000 Ex a mple FINAL A - 52 :A C C AP :R A N G E < ra ng e > :A C C AP :R A N G E 4 0 00 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands AC CAP Measure Co mma nd De s cr ipt ion Ex a mple Re sp o ns e Ex a mple Co mma nd :A C C AP :R A N G E? C o m m an d w ill ret urn th e c u rre nt r an ge in ρF . :A C C AP :R A N G E? 4 00 0 0 :A C C AP :A U T O <is _a ut o> De s cr ipt ion C o m m an d s et s th e cu rre nt ran g ing m od e fo r th e A C C AP m e as ur em e nt. P a ra mete rs < is_ a uto > – 1 for AUTO – 0 for Manual Ex a mple Co mma nd De s cr ipt ion Ex a mple Re sp o ns e Ex a mple :A C C AP :A U T O 1 :A C C AP :A U T O? C o m m an d r etu rn s t he cu rre nt ra ng ing m o de : – 1 for AUTO – 0 for Manual :A C C AP :A U T O? 1 A.6.2 Read measurement Co mma nd De s cr ipt ion Re sp o ns e Ex a mple Co mma nd De s cr ipt ion Re sp o ns e Ex a mple 22166183 R001 March 2023 :A C C AP :R E A D: CA P ? C o m m an d r etu rn s t he m os t re ce n t re ad ing , in ρF . 2 5. 25 1 :A C C AP :R E A D: PH A S E? C o m m an d r etu rn s t he m os t re ce n t ph a se , in de gr ee s.. 1 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 53 Chapter A Appendix A: RCI commands DC CAP Measure A.7 DC CAP Measure The following sections describe the DC CAP Measure commands. A.7.1 Measurement Range Co mma nd De s cr ipt ion C o m m an d s et s th e cu rre nt ran g e o f th e DC C A P m ea su re m en t. A ls o s ets th e ran g ing m od e to m an ua l. P a ra mete rs < ra ng e> T he n ew ra n ge in ρF. M us t b e o ne o f th e follo w ing : – 40 – 400 – 4000 – 40000 Ex a mple Co mma nd De s cr ipt ion Ex a mple Re sp o ns e Ex a mple Co mma nd :D C C A P:R A N G E 40 00 :D C C A P:R A N G E? C o m m an d r etu rn s t he cu rre nt ra ng e, in ρF . :D C C A P:R A N G E? 4 00 0 0 :D C C A P:A U T O <is _a ut o> De s cr ipt ion C o m m an d w ill se t th e c ur ren t r an gin g m od e f or the D C CA P m e as ur em e nt. P a ra mete rs < is_ a uto > 1 f or AU T O , 0 for M an ua l Ex a mple D C C AP :A U TO 1 Co mma nd :D C C A P:A U T O? De s cr ipt ion Ex a mple Re sp o ns e Ex a mple FINAL A - 54 :D C C A P:R A N G E <ra ng e > R e tur ns th e c ur ren t ra n gin g mo d e. – 1: Auto – 0: Manual :D C C A P:A U T O? 1 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands OEMDC Measure A.7.2 Read Measurement Co mma nd De s cr ipt ion Re sp o ns e Ex a mple Co mma nd De s cr ipt ion Re sp o ns e Ex a mple :D C C A P:R E A D: CA P ? C o m m an d r etu rn s t he m os t re ce n t re ad ing in ρF . 2 5. 25 1 :D C C A P:R E A D: PH A S E? R e tur ns th e m o st rec en t p ha s e, in d eg re es . 1 A.8 OEMDC Measure The following sections describe the OEMDC Measure commands. A.8.1 Measurement Range Co mma nd De s cr ipt ion S e ts t he cu rre nt ra ng e o f t he O EM D C m e as ure m e nt. Als o se ts th e ra ng ing m o de to M AN U A L. P a ra mete rs < ra ng e> T he n ew r an ge , in ρF . M us t b e on e o f th e fo llow in g: – 400 – 2000 Ex a mple Co mma nd De s cr ipt ion Ex a mple Re sp o ns e Ex a mple 22166183 R001 March 2023 :O E M D C :R AN G E <r an ge > :O E M D C :R AN G E 20 0 0 :O E M D C :R AN G E ? R e tur ns th e c ur ren t ra n ge , in ρF . :O E M D C :R AN G E ? 4 00 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 55 Chapter A Appendix A: RCI commands OEMDC Measure Co mma nd :O E M D C :AU T O < is_ au to > De s cr ipt ion S e ts t he cu rre nt ra ng ing m o de fo r O E M DC m e as ur em e nt . P a ra mete rs < is_ a uto > – 1 for Auto – 0 for Manual Ex a mple Co mma nd De s cr ipt ion Re sp o ns e Ex a mple :O E M D C :AU T O 1 :O E M D C :AU T O ? R e tur ns th e c ur ren t ra n gin g mo d e. – 1 for Auto – 0 for Manual 1 A.8.2 Manufacturer Setting Co mma nd :O E M D C :M AN U : < m an u > De s cr ipt ion R e tur ns th e m o st rec en t r ea din g, in ρF. P a ra mete rs < m an u > Ex a mple Co mma nd De s cr ipt ion Re sp o ns e Ex a mple :O E M D C :M AN U B :O E M D C :M AN U ? C o m m an d w ill ret urn th e c u rre nt s im u late d M an ufa ct ure r f or O E M D C m od e. C A.8.3 Read Measurement Co mma nd De s cr ipt ion Re sp o ns e Ex a mple FINAL A - 56 :O E M D C :R EA D :C AP ? R e tur ns th e m o st rec en t r ea din g, in ρF. 2 5. 25 1 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands Probe Check A.9 Probe Check The following sections describe the Probe Check commands. A.9.1 Measurement range Co mma nd De s cr ipt ion S e ts t he cu rre nt ra ng e o f t he P rob e Ch e ck m ea su re m en t. A lso s ets th e ran g ing m od e to m an ua l. P a ra mete rs < ra ng e> T he n ew r an ge in ρF. M us t b e: – 400 – 4000 – 40000 Ex a mple Co mma nd De s cr ipt ion Ex a mple Re sp o ns e Ex a mple Co mma nd :V A R FR E Q :R AN G E 4 00 0 :V A R FR E Q :R AN G E ? R e tur ns th e c ur ren t ra n ge , in ρF . :V A R FR E Q :R AN G E ? 4 00 :V A R FR E Q :A UT O < is_ au to > De s cr ipt ion S e ts t he cu rre nt ra ng ing m o de fo r th e OE M D C m ea s ure m en t. P a ra mete rs < is_ a uto > – 1 for AUTO – 0 for MANUAL Ex a mple Co mma nd De s cr ipt ion Re sp o ns e Ex a mple 22166183 R001 March 2023 :V A R FR E Q :R AN G E < ran g e> :V A R FR E Q :A UT O 1 :V A R FR E Q :A UT O ? R e tur ns th e c ur ren t ra n gin g mo d e. – 1 for AUTO – 0 for MANUAL 1 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 57 Chapter A Appendix A: RCI commands Megger Measurement A.9.2 Read Measurements Co mma nd De s cr ipt ion Re sp o ns e Ex a mple Co mma nd De s cr ipt ion Re sp o ns e Ex a mple Co mma nd De s cr ipt ion Re sp o ns e Ex a mple Co mma nd De s cr ipt ion Re sp o ns e Ex a mple :V A R FR E Q :R EA D :M A G ? R e tur ns th e m o st rec en t r ea din g, in ρF. 2 5. 25 1 V A R FR E Q :R EA D :C AP ? R e tur ns th e m o st rec en t r ea din g, in ρF. 2 5. 25 1 :V A R FR E Q :R EA D :R E S? R e tur ns th e m o st rec en t r ea din g, in ρF. 2 5. 25 1 :V A R FR E Q :R EA D :P H AS E ? R e tur ns th e m o st rec en t r ea din g, in ρF. 2 5. 25 1 A.10 Megger Measurement The following sections describe the Megger measurement commands. FINAL A - 58 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 Chapter A Appendix A: RCI commands Megger Measurement A.10.1 Measurement Range Co mma nd De s cr ipt ion C o m m an d s et s th e c ur ren t ra n ge of the M E G GE R m ea s ure m en t. A ls o s ets th e ran g ing m od e to m an ua l. P a ra mete rs < ra ng e> T he n ew ra n ge . M u st b e on e of t he fo llow in g: – 40 – 400 – 4k – 40k – 400k – 4M – 40M – 400M – 4G – 20G Re sp o ns e Ex a mple Co mma nd De s cr ipt ion Ex a mple Re sp o ns e Ex a mple Co mma nd 4 00 K :M E G G E R: RA N G E? C o m m an d r etu rn s t he cu rre nt ra ng e. :M E G G E R: RA N G E? 4 00 K :M E G G E R: AU T O <is _a u to> De s cr ipt ion C o m m an d w ill se t th e c ur ren t r an gin g m od e f or the M E G GE R m e as ur em e nt. P a ra mete rs < is_ a uto > 1 fo r A U TO 0 fo r M a nu al. Ex a mple Co mma nd De s cr ipt ion Ex a mple Re sp o ns e Ex a mple 22166183 R001 March 2023 :M E G G E R: RA N G E <ra n ge > :M E G G E R: AU T O 1 :M E G G E R: AU T O ? C o m m an d r etu rn s t he cu rre nt ra ng ing m o de . 1 fo r A UT O , 0 fo r M a nu a l. :M E G G E R: AU T O ? 1 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. FINAL A - 59 Chapter A Appendix A: RCI commands Distance to Fault A.10.2 Read Measurement Co mma nd De s cr ipt ion Ex a mple Re sp o ns e Ex a mple :M E G G E R: RE A D :O HM ? C o m m an d w ill ret urn th e m o st re ce nt rea di ng . :M E G G E R: RE A D :O HM 2 5. 43 2 M O h m A.11 Distance to Fault The following sections describe the Distance to Fault commands. A.11.1 Read Measurement Co mma nd De s cr ipt ion Re sp o ns e Ex a mple :D T F :RE A D ? R e tur ns th e m o st rec en t d ist an ce to fa ult me a su rem e n t, in ρF. 5 25 A.12 Digital Volt Meter The following sections describe the Digital Volt Meter commands. A.12.1 Read Measurement Co mma nd De s cr ipt ion Re sp o ns e Ex a mple FINAL A - 60 :D V M :R E AD ? R e tur ns th e m o st rec en t d ig ital vo ltm ete r r ea din g , in Vo lts . 5 .0 5 PSD90-3 Universal AC/DC Fuel Quantity Test Set Operation Manual Subject to Export Control; see Cover Page for details. 22166183 R001 March 2023 22166183, R001 March 2023 EXPORT CONTROL WARNING: This document contains controlled technology under the jurisdiction of the Export Administration Regulations (EAR), 15 CFR 730-774. It cannot be transferred to any foreign party without appropriate authorization under the EAR. Violations of these regulations are punishable by fine, imprisonment, or both. 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Key Features
- AC and DC capacitance measurement
- Contaminated probe detection
- Capacitance simulation
- Resistance measurement
- Distance to Fault measurement
- Digital Voltmeter
- RS-232 interface
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Frequently Answers and Questions
What types of fuel quantity sensors can the PSD90-3DC test?
The PSD90-3DC can test a variety of fuel quantity sensors, including those with AC and DC capacitance outputs.
How does the PSD90-3DC measure capacitance?
It uses a precision capacitance measurement circuit to determine the capacitance of the sensor.
What is the purpose of the capacitance simulator?
The simulator allows for testing the functionality of the sensor without having to connect it to a real fuel tank.