DZ HUB R

Technical Manual

Manufactured by: Motoppar Indústria e Comércio de Automatizadores Ltda

Av. Dr. Labieno da Costa Machado, 3526 - Distrito Industrial - Garça - SP - CEP 17406-200 - Brasil

CNPJ: 52.605.821/0001-55 www.ppa.com.br | +55 14 3407 1000

P31343 - 12/2022

Rev. 0

WARNING:

Do not use the equipment without first reading the

User’s Manual.

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS ........................................................................................ 4

TECHNICAL FEATURES ................................................................................................................... 5

TOOLS REQUIRED FOR INSTALLATION ..................................................................................... 6

ELECTRICAL INSTALLATION ......................................................................................................... 6

CAUTION WITH THE ELECTRICAL INSTALLATION ................................................................. 7

CAUTION WITH THE GATE BEFORE THE AUTOMATION ...................................................... 8

INSTALLING AND FIXING THE OPERATOR ............................................................................... 9

INSTALLING THE ANALOG LIMIT SWITCH ..............................................................................14

MAINTENANCE ...............................................................................................................................16

3

4

IMPORTANT SAFETY INSTRUCTIONS

RECOMMENDATION:

The installer must be a PPA specialized installer to install DZ HUB R. Follow all the in-structions given on the TECHNICAL MANUAL and USER’S MANUAL.

With the USER’S MANUAL in hands, the installer must show the equipment’s information, applications, and security items to the user.

Before using the operator, closely read and follow the instructions contained in this manu-al.

- Before installing the operator, make sure the local electric power supply is compati-ble with the one required on the equipment identification label.

- Do not turn on the electric power supply until installation or maintenance are completed. Always make the control board electrical connections with the power supply turned off.

- Once installation is complete, ensure the gate parts do not extend into the paths and public sidewalk.

- Using total shutdown devices when installing an operator is mandatory.

TECHNICAL FEATURES

TYPE OF OPERATOR

MODEL

RATED VOLTAGE

NOMINAL FREQUENCY

NOMINAL POWER

MOTOR ROTATION

NOMINAL CURRENT

REDUCTION RATIO

LINEAR SPEED

CYCLES/HOUR

DEGREE OF PROTECTION

TEMPERATURE RANGE

INSULATION TYPE

LIMIT SWITCH

GATE LEAF MAX. MASS

GATE MAX. DIMENSION

DZ HUB R 600

Sliding

Single-phase

127 V / 220 V

60 Hz

250 W / 400 W

1740 RPM

2.3 A / 2.0 A

1:23

17.1 m/min (Z18)

20.9 m/min (Z22)

30 to 60

IPX4

-5° C / +50° C

Class B, 130° C

Analog or Digital

600 Kg

HEIGHT = 2.5 m

LENGTH = 3.0 m

DZ HUB R 350

JETFLEX

Sliding

Jetflex

127 V / 220 V

60 Hz

280 W / 340 W

5800 RPM

2.5 A / 2.4 A

1:23

57 m/min (Z18)

30

IPX4

-5° C / +50° C

Class B, 130° C

Hybrid

350 Kg

HEIGHT = 2.5 m

LENGTH = 3.0 m

DZ HUB R 550

JETFLEX

Sliding

Jetflex

127 V / 220 V

60 Hz

450 W / 500 W

5800 RPM

4.5 A / 3.5 A

1:23

57 m/min (Z18)

40

IPX4

-5° C / +50° C

Class B, 130° C

Hybrid

550 Kg

HEIGHT = 2.5 m

LENGTH = 3.0 m

DZ HUB R 450

24V

Sliding

Brushless 24V

85 – 265 V

60 Hz

50 W

2200 RPM

0.7 A

1:23

16,8 m/min (Z14)

21.6 m/min (Z18)

40

IPX4

-5° C / +50° C

Class B, 130° C

Hybrid

450 Kg

HEIGHT = 2.5 m

LENGTH = 3.0 m

5

TOOLS REQUIRED FOR INTALLATION

Below are some of the tools required to install the operator:

PLIERS SAW BOW CANNON KEY SCREWDRIVER OPEN-END WRENCH

LADDER ANGLE RULER DRILL PENCIL SANDERS /

GRINDER

6

WELDING MACHINE HAMMER LEVEL RULER METERING TAPE

ELECTRICAL INSTALLATION

For the electrical installation, the electrical power supply must have the following features.

- Power supply: 127 V or 220 V.

- Have 5-A circuit breakers in the electric power distribution box.

- 3/4” diameter conduits between the electrical distribution box and the total shutdown device.

- 3/4” diameter conduits between the total shutdown device and the point automation connection.

- 1/2” diameter conduits for external and optional push-buttons.

- 1/2” diameter conduit for safety photocells (optional).

- The cable for the fixed wiring must comply with NBR NM 247-3.

- The power supply conductor of a product for indoor use must be a 3 x 0.75-mm² flexible cable; 500 V, according to the NM 247-5

NBR norm.

- The power supply conductor of a product for external use must be a 3 x 0.75-mm² flexible cable; 500V, according to the IEC

60245-57 norm.

CAUTION WITH THE ELECTRICAL

INSTALLATION

All electrical conductors must be installed on the operator correctly to avoid damaging the wiring. The wiring must run through conduits and internally through the floor base to en-sure no wiring conductor is trapped or damaged.

SHUTDOWN

MEANS

CONDUIT

- The grounding terminal must be connected to the mains grounding cable.

IMPORTANT

The device must be powered via a residual-current device (RCD) with a rat-ed residual operating current exceeding 30 mA.

7

CAUTION WITH THE GATE BEFORE THE

AUTOMATION

Before adapting the operator to the gate, check its sliding according to the following instructions:

1 st step: Before installing the operator, check the gate’s mechanical condi-tions, that is, if it is closing and opening correctly. Open the gate manually and observe the effort demanded. This effort must be minimum along the entire gate path.

3 rd step: Check if the gate leaf does not get stuck in the opening and clos-ing movements. The gate’s sliding rail must be perfectly straight, leveled, and periodically cleared of any element or dirt that makes it difficult for the pulleys to slide along its entire length, as shown in the figure below.

INSTALLING AND FIXING THE

OPERATOR

Before installing the operator, remove all unnecessary cables and turn off any equipment or systems connected to the electrical network.

EQUIPMENT DIMENSIONS

2 nd step: Close the gate manually and check if the effort demanded was the same as in the previous step.

The gate must have a resistant structure and, as far as possible, one that does not deform. The diameter of the pulleys must match the dimensions of the gate. The pulleys must be in perfect running conditions and mount-ed so that the gate leaf has stability throughout its movement. We recom-mend pulleys with a minimum diameter of 120 mm.

The figures below represent the two types of rails and pulleys used. The system that uses a straight section (Figure A – angle bracket) has greater friction and wear.

The circular section (Figure B) allows for better gate movement and less friction for the operator.

FIGURE A FIGURE B

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The perfect operation of this equipment depends on the instructions in this manual. To fix the equipment, proceed as follows:

1 st step: Make sure the floor is firm enough so the equipment can be screwed in and stay level. If it is not, provide a concrete base according to the following guidelines:

210 mm 286 mm

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2 nd step: The base dimensions must be appropriate for the operator dimen-sions.

The concrete base must be approximately 20 mm from the face of the gate leaf.

GATE LEAF

SIDE VIEW

CONCRETE BASE

3 rd step: Once the conditions have been met, fully open the gate and posi-tion the operator close to the face of the gate leaf, keeping 50 mm between the edge of the gate leaf and the concrete base.

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4 th step: Pre-align the operator to the gate, position the rack over the gear, and place the assembly against the gate. Then, mark fixing holes on the floor or concrete base.

MARK THE FIXING HOLES

ON THE FLOOR

MARK THE FIXING HOLES

ON THE FLOOR

5 th step: Drill the holes for fixing, and position the operator aligned with the gate.

Before tightening the screws S ¼” x 2 ½”, move the gate to check if it does not touch the operator during its course. If this occurs, move the operator back.

OPERATOR’S FIXING

HOLES

OPERATOR’S FIXING

HOLES

USE 2 S ¼” X 2 ½” SCREWS

WITH S10 BUSHINGS

USE 2 S ¼” X 2 ½” SCREWS

WITH S10 BUSHINGS

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6th step: With the operator unlocked, position the rack over the gear and align it with the gate.

Leave approximately 2 mm clearance between the rack tooth’s top and the gear tooth’s bottom.

8 th step: Provide shims to ensure rack alignment if the gate leaf is warped. There are cases where the rack must exceed the length of the sheet. In this case, provide an angle bracket, so it does not skip the teeth when starting the operator.

ANGLE BRACKET

7th step: Fix the rack along the entire length of the gate leaf with welding or screw every 300 or 400 mm.

300 or 400 mm

300 or 400 mm

9th step: After fixing the rack, fix the operator on the floor or concrete base, and tighten the screws.

12 13

INSTALLING THE ANALOG LIMIT SWITCH

1 st step: With the gate closed, place the magnet support on the rack, positioned in front of the operator’s REED. This magnet will act as a closing limit switch.

GATE CLOSING

MAGNET

SUPPORT

REED

MAGNET SUPPORT

2 nd step: Fully open the gate and place the other magnet support on the rack, facing the operator’s REED. This magnet will act as the opening limit switch.

GATE OPENING

MAGNET

SUPPORT

MAGNET SUPPORT

REED

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3 rd step: Start the motor and check if the REEDs are shutting down cor-rectly. If necessary, reverse the board connector.

Once the magnet brackets are fixed, make the final adjustments, moving them to the right or left, down or up, according to the desired adjustment.

BRACKET ADJUSTMENT

4 th step: To finish installing the operator and before operating it, the fair-ing must be installed and secured with 2 screws 3.5 X 16 mm (available in the kit).

15

CONTROL BOARD

Check the product label (shown beside), which is the operator board.

After that, refer to the control board manual available for download at www.ppa.com.br and make all connections and configurations.

Lot:

Code:

Model:

Reduction:

Technology:

Voltage:

Board:

Size:

Assembly:

Fairing:

Gear:

MAINTENANCE

The table below lists some PROBLEMS — DEFECTS, PROBABLE CAUSES, AND

CORRECTIONS — that may occur in your operator. Before any maintenance, turn off the electrical power supply.

DEFECTS

The motor does not turn on / does not operate

The motor is blocked

The electronic control board does not accept command

The motor only runs to one of the sides

PROBABLE CAUSES

A) Power supply is off

B) Open / blown fuse

C) Locked gate

D) Defective limit switch

A) Inverted motor connection

B) Locked gate or operator

A) Inverted motor wires

B) Inverted end-of-course system

C) Defect in the control board

CORRECTIONS

A) Make sure the electrical power supply is connected correctly

B) Replace the fuse with the same specification

C) Make sure no objects blocking the gate operation

D) Replace the limit switch system

(analog and/or digital)

A) Check the motor wires

B) Put in manual mode and check separately

A) Fuse blown

B) Mains disconnected (power supply)

C) Defect in the discharged remote control

D) Transmitter range (remote control)

A) Replace the fuse

B) Turn on the mains (power supply)

C) Check and change the battery

D) Check the position of the receiver antenna and, if necessary, reposition it to ensure the range

A) Check the motor connection

B) Invert the limit switch connector

(analog and/or digital)

C) Replace the control board

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