SMC Networks AM80D, AM90D Instruction Manual

AM-SMV26EN
Instruction Manual
Mist Separator
AM80D/90D
The intended use of this product is to filter the air in the main line.
1 Safety Instructions
These safety instructions are intended to prevent hazardous situations
and/or equipment damage. These instructions indicate the level of
potential hazard with the labels of “Caution,” “Warning” or “Danger.”
They are all important notes for safety and must be followed in addition
to International Standards (ISO/IEC) *1), and other safety regulations.
*1)
ISO 4414: Pneumatic fluid power - General rules relating to
systems.
ISO 4413: Hydraulic fluid power - General rules relating to systems.
IEC 60204-1: Safety of machinery - Electrical equipment of
machines. (Part 1: General requirements)
ISO 10218-1: Manipulating industrial robots -Safety.etc.
This manual contains essential information for the protection of users
and others from possible injury and/or equipment damage.
 Read this manual before using the product, to ensure correct
handling, and read the manuals of related apparatus before use.
 Keep this manual in a safe place for future reference.
 To ensure safety of personnel and equipment the safety instructions
in this manual must be observed, along with other relevant safety
practices.
Caution indicates a hazard with a low level of risk
Caution which, if not avoided, could result in minor or
moderate injury.
Warning
Danger
Warning indicates a hazard with a medium level
of risk which, if not avoided, could result in death
or serious injury.
Warning
 Do not service or attempt to remove product and
machinery/equipment until safety is confirmed.
1) The inspection and maintenance of machinery/equipment should
only be performed after measures to prevent falling or runaway of the
driven objects have been confirmed.
2) When the product is to be removed, confirm that the safety
measures as mentioned above are implemented and the power from
any appropriate source is cut, and read and understand the specific
product precautions of all relevant products carefully.
3) Before machinery/equipment is restarted, take measures to
prevent unexpected operation and malfunction.
 Contact SMC beforehand and take special consideration of
safety measures if the product is to be used in any of the
following conditions.
1) Conditions and environments outside of the given specifications, or
use outdoors or in a place exposed to direct sunlight.
2) Installation on equipment in conjunction with atomic energy,
railways, air navigation, space, shipping, vehicles, military, medical
treatment, combustions and recreation, or equipment in contact with
food and beverages, emergency stop circuits, clutch and brake
circuits in press applications, safety equipment or other applications
unsuitable for the standard specification described in the product
catalogue.
3) An application which could have negative effects on people,
property, or animals requiring special safety analysis.
4) Use in an interlock circuit, which requires the provision of double
interlock for possible failure by using a mechanical protective function,
and periodical checks to confirm proper operation.
 Always ensure compliance with relevant safety laws and
standards.
All electrical work must be carried out in a safe manner by a qualified
person in compliance with applicable national regulations.
Note 5) Water droplet elimination ratio for conditions below in addition to the rated
conditions above.
* Oil mist density at outlet for conditions below in addition to the rated conditions
above [Compliant to test condition ISO8573-9:2010 and test method
ISO12500-4:2009] (Water droplet indicates condensed moisture. Water vapour
which is not condensed is not included)
o
* Inlet air temperature = 25 C
* Flow capacity, inlet pressure and the water droplet concentration at the filter
inlet are stable.
* New element
Caution
 The product is provided for use in manufacturing industries.
The product herein described is basically provided for peaceful use in
manufacturing industries.
If considering using the product in other industries, consult SMC
beforehand and exchange specifications or a contract if necessary.
If anything is unclear, contact your nearest sales branch.
2 Specifications
Refer to the operation manual for additional information on this product.
Model
AM80D
AM90D
Port size
1 1/2
1 1/2, 2
Weight
4.7kg
5.0kg
Fluid
Compressed air
0.1 to 1.0MPa (1.6MPa) Note1)
Inlet air pressure range
Operating fluid temperature
-5 to 60OC (No freezing)
-5 to 60OC (No freezing)
Ambient temperature
1.5MPa (2.4MPa) Note 1)
Proof pressure
3
Note 2)
Air flow capacity m /min(ANR)
11.0
14.5
Flow capacity of the compressor
11.5
15.1
intake condition m3/min Note 3)
Inlet air pressure
0.7MPa
0.1μm (Filtration efficiency: 99%)
Filtration Note 4)
Max 1mg/m3 (ANR)(≒0.8ppm)
Oil mist density at outletNote5)
3 Installation
3.1 Installation
Warning
Do not install the product unless the safety instructions have been read
and understood.
Confirm the specifications.
This product is designed for use in compressed air systems only.
Do not operate at conditions outside of the specification, as this could
cause damage, malfunction or performance reduction. SMC does not
guarantee against any damage if the product is used outside of the
specification range.
Air source
 Applicable fluid is compressed air.
Do not use this product with a fluid other than compressed air
(e.g. oxygen, hydrogen, inflammable gas, mixed gas, etc.).
 Do not use compressed air which includes chemicals, organic
solvents, or corrosive gases, etc. It may lead to damage or
malfunction.
 Do not use for caisson shield, breathing, medical purposes, air
blow to any medicines and foods that enter the human body.
Air preparation equipment including this product is for exclusive use for
industrial compressed air. Do not use for any other purposes.
Model selection
 Carefully consider the application, required specifications, and
operating conditions (pressure, flow rate, temperature, environment and
power supply) in accordance with the latest catalogue (SMC website),
making sure not to exceed the specification range.
 Although it depends on the types or specifications of the compressor,
compressed air generally contains particle contaminants. Please select
the system construction in reference to the model selection of air
preparation equipment in accordance with the user required cleanliness
of the compressed air or applications.
Contaminants contained in the compressed air:
- Moisture (water droplet, water vapour)
- Dust and chemicals which are sucked from the ambient air
- Deteriorated oils coming out of the compressor
- Solid foreign matter or oils including rust in the piping
Select the model so that the maximum value (instantaneous) of the
flow rate will not exceed the rated air capacity.
When compressed air is used for air blow, calculate the maximum
amount of the consumed air before selecting the size. If compressed air
Rated
conditions
 The compatibility of the product is the responsibility of the
person who designs the equipment or decides its specifications.
 Since the product specified here is used under various operating
conditions, its compatibility with specific equipment must be decided
by the person who designs the equipment or decides its
specifications based on necessary analysis and test results. The
expected performance and safety assurance of the equipment will be
the responsibility of the person who has determined its compatibility
with the product. This person should also continuously review all
specifications of the product referring to its latest catalogue
information, with a view to giving due consideration to any possibility
of equipment failure when configuring the equipment.
 Only personnel with appropriate training should operate
machinery and equipment.
The product specified here may become unsafe if handled incorrectly.
The assembly, operation and maintenance of machines or equipment
including our products must be performed by an operator who is
appropriately trained and experienced.
2 Specifications - continued
Scope
Danger indicates a hazard with a high level of risk
which, if not avoided, will result in death or
serious injury.
1 Safety Instructions - continued
Note 1) When selecting Option H or Option J
Note 2) Air flow capacity with 20 oC, atmospheric pressure and relative
humidity of 65 %.
Note 3) Air flow capacity with 32 oC, and when calculated to atmospheric
pressure.
Note 4) Filtration efficiency for conditions below in addition to the rated
conditions above [Test condition ISO8573-4: 2010 compliant].
* Flow capacity, inlet pressure and the amount of solid bodies at the filter
inlet are stable.
* New element
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AM-SMV26EN
6 Outline Dimensions (mm)
4 Settings
Auto drain
Not pressurized
(After releasing
residual pressure)
Drainage is released
(Open)
Pressurized
(Pressure in the product: 0.1MPa or more)
Before drainage is
When drainage is
accumulated
accumulated
Drainage is not released Drainage is released
(Closed)
(Open)
Manual release
The drain cock is usually tightened to the "S" side, but when it is rotated
to the "O" side, drainage can be released manually.
If the drainage is released while residual pressure is present in the filter,
drainage blows out from the drain port abruptly.
7 Maintenance - continued
0 Limitations of Use - continued
 Do not disassemble the product, unless required by installation or
maintenance instructions.
 Removal of equipment, and supply/exhaust of compressed air
When equipment is to be removed, first confirm that measures are in
place to prevent losing control of the equipment or workpieces from
falling, etc. Then, shut off the supply air and exhaust the compressed
air in the system.
When machinery is restarted, turn off the power supply, stop the air
supply and exhaust all compressed air from the system
 Element replacement with a new one when the replacement
timing has come
If an element is used even after exceeding the replacement timing, the
outlet compressed air cleanliness might be reduced or oil mist may leak
out, which may damage the element.
 Element replacement timing
Element should be replaced when the red piston of the service indicator
is visible or 2 years after starting operation, whichever comes first.
 Element service indicator
Perform periodical check to find cracks, flaws or other deterioration. If
any are seen, replace with new parts and review the operating condition.
Otherwise, a malfunction may occur. Please consult SMC if the review
of the operating conditions is not possible.
 Be sure to exhaust the drainage that has accumulated in the filter
Operation with condensate caught in the equipment or the piping may
lead to operation failure of the equipment, splashing from the outlet, and
unexpected accidents.
 Clean the bowl regularly
Clean inside of the bowl with tepid water in which detergent is dissolved
(25 OC or less), and eliminate foreign matter and oil. If foreign matter or
drain scale is accumulated, it could cause operation failure of the auto
drain, so please clean it regularly. If necessary, remove the auto drain
from the bowl before cleaning. Please refer to Auto drain replacement
on page 14 of operation manual for removal of the auto drain.
Service parts
Description
Part No.
Element
AM-EL80D
AM-EL90D
About oil-free products
The A
8 Limitations of Use
8.1 Limited warranty and Disclaimer/Compliance Requirements
5 How to Order
7 Maintenance
7.1 General Maintenance
Caution
Note 1) Even when the accessories are selected, they are not listed on the
product label.
Note 2) Bracket is included but not assembled. Mounting is to be performed by the
user.
Note 3) Option H and option J cannot be selected simultaneously.
 Not following proper maintenance procedures could cause the
product to malfunction and lead to equipment damage.
 If handled improperly, compressed air can be dangerous.
Maintenance of pneumatic systems should be performed only by
qualified personnel.
 Before performing maintenance, turn off the power supply and be
sure to cut off the supply pressure. Confirm that the air is released to
atmosphere.
 After installation and maintenance, apply operating pressure and
power to the equipment and perform appropriate functional and leakage
tests to make sure the equipment is installed correctly.
 If any electrical connections are disturbed during maintenance, ensure
they are reconnected correctly and safety checks are carried out as
required to ensure continued compliance with applicable national
regulations.
 Do not make any modification to the product.
 The product used is subject to the following “Limited warranty
and Disclaimer” and “Compliance Requirements”. Read and
accept them before using the product.
 Limited warranty and Disclaimer
1) The warranty period of the product is 1 year in service or 1.5 years
after the product is delivered, whichever is first. Also, the product may
have specified durability, running distance or replacement parts. Please
consult your nearest sales branch.
2) For any failure or damage reported within the warranty period which
is clearly our responsibility, a replacement product or necessary parts
will be provided.
This limited warranty applies only to our product independently, and not
to any other damage incurred due to the failure of the product.
3) Prior to using SMC products, please read and understand the
warranty terms and disclaimers noted in the specified catalogue for the
particular products.
 Compliance Requirements
1) The use of SMC products with production equipment for the
manufacture of weapons of mass destruction (WMD) or any other
weapon is strictly prohibited.
2) The exports of SMC products or technology from one country to
another are governed by the relevant security laws and regulations of
the countries involved in the transaction. Prior to the shipment of a
SMC product to another country, assure that all local rules governing
that export are known and followed.
If an error is generated, turn off the power supply and stop the
compressed air supply.
If smoke, abnormal smells or noises are generated, there is a possibility
of fire. In that case, stop supplying the compressed air and reduce the
pressure in the equipment to zero.
When maintenance of the auto drain is performed, or filter element
is replaced, be sure to reduce the compressed air to zero. Do not
touch the high temperature section.
Using this product at a high temperature (40 to 60oC) may cause burns.
Be sure to confirm that the temperature of the container or operating
part is reduced to 40 degrees or less to prevent burns.
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