FastPac™ DI875 Flats Inserting System
F604 Folder
Operator Guide
International English Version
Introduction
Safety
To comply with health and safety standards, operators must observe
all local standard safety precautions relating to the operation of office
equipment. In particular, DO NOT remove covers from the machine.
Refer all servicing to qualified personnel.
Keep hands, jewellery, ties, long hair, etc. away from moving parts.
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SDC593
SDC593RevB
RevA
Introduction
Getting to know the F604 Folder
The F604 is a fixed ‘Half Fold’ folder designed to be used in the
DI875 Inserting System.
The illustration below shows the main components of the F604.
Please take a few minutes to familiarise yourself with the machine.
3
4
5
2
6
7
1
rear
right
left
front
1
2
3
4
5
6
7
Base
Docking bracket
Top cover
LED indicator
Docking plate/F610
Handle – fold or bypass mode
Fold fine adjustment knob
SDC593 RevA
RevB
SDC593
Power Pack
The F604 is powered from
the Power Pack mounted
on the F610 Inserter.
3
Operation
Setting up the F604 Folder
The F604 Folder has two operating modes, Folding and Bypass.
Shift the Handle position to change mode.
To adjust the fold fine position, turn the Adjustment Knob left or right.
Mode Handle
Fold Fine Position
Adjustment knob
Setting up the F601 Booklet Feeder for operation with
the F604 Folder
In the F601 menu, go to ‘Belt Speed’.
Set the belt speed to 100%.
4
SDC593
SDC593RevB
RevA
Diagnostics/Maintenance/Troubleshooting
Diagnostics
When switching on the main power, the Folder will perform a self
diagnostics program.
If everything is in order, the green LED will light continuously.
Maintenance
Clean the Rollers with water every 30,000 cycles or earlier if needed.
Troubleshooting
PROBLEM
CAUSE
ACTION
LED is flashing.
The cover is open.
Close Cover.
The output sensor is
covered with paper or
dust.
Clear the machine of
paper and clean paper
dust from sensor.
Paper jam.
Clear jammed material.
SDC593 RevA
RevB
SDC593
5
Reference
Specifications
Document size, folding:
240 - 310mm Length
200 - 310mm Width
Document size, bypass:
130 - 310mm Length
200 - 310mm Width
Paper Weights:
60 - 140 g/m2
Max number of sheets to be
folded:
Up to 8 single sheets of 80 g/m2
Max number of sheets to be
bypassed:
Up to 10 single sheets of 80 g/m2
Speed:
Up to 3,600 sets/hour
Paper Orientation:
Portrait
Jam Detection:
Yes
Machine Dimensions:
850mm (H) x 480mm (W)
x 530mm (L)
Weight:
51kg
Voltage:
36 volts supplied from F610 power
pack.
It is certified that the Folding machine complies with the
requirements of the Low Voltage Directive 73/23/EEC
and the EMC Directive 89/336/EEC. The product was
tested in a typical configuration.
For a formal Declaration of Conformity please contact Compliance
Engineering on +44 (0)1279 426731.
WARNING: This is a class A product. In a domestic environment
this product may cause radio interference in which case the user
may be required to take adequate measures.
6
SDC593
SDC593RevB
RevA
SDC593 RevA
RevB
SDC593
7
3001 Summer Street
Stamford, Connecticut 06926
www.pitneybowes.com
For Service and Supplies
Customer Support: 08444992992 (UK), 01-4608744 (ROI)
Product Name: F604
PB Form SDC593 RevB (9-22)
© Pitney Bowes Limited, 2022
We have made every reasonable effort to assure the accuracy and usefulness of this
guide, however we cannot assume responsibility for errors or omissions or liability for
the misuse or misapplication of our products.
Printed in the UK
Printed on recyclable paper
*SDC593REVB*
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