R
Painted Steel Chest and Cabinet Manual
Chest
EX5610CHBK
EX5610CHBL
EX5610CHRD
EX5610CHYL
Cabinet
EX5611RCBK
EX5611RCBL
EX5611RCRD
EX5611RCYL
Extreme Tools Inc.
740 Frontenac Road
Naperville, IL 60563
630-369-9303
Chest Parts List
16
15
13
14
12
11
10
9
1
2
3
8
4
7
6
Part #
Qty
1
Connector
200837
2
2
M6 x 12 Hex Bolt
321051
10
3
Chest Handle
306001
2
4
Slide Set
300027–300028
10
5
Drawer
101398
5
6
Drawer Pull
301053
5
7
Drawer Liner
550003
5
8
Drawer Liner
550014
5
9
Drawer
101397
5
10
Drawer Pull
301050
5
11
Trim
315008
2
12
Lock and Key (1201–1204)
304007
1
13
Till Liner
550002
1
14
Gel Nail
314129
3
15
Gas Strut
303027
2
16
Bumper
314002
3
2
xxx
Ref # Description
5
The keys are taped
to the top storage
area of the chest.
Replacement keys may
be ordered using the code
that appears on the face
of the lock.
To order replacement parts,
have the part number and
quantity ready.
Not all parts are available
under warranty. Those
parts not available may
be purchased.
Cabinet Parts List
1
2
3
24
4
23
5
6
7
22
21
8
20
9
29
18
10
17
16
11
13
14
Ref #
Description
Part #
Qty
1
Drawer Liner
550019
1
2
Drawer
101402
1
3
Drawer Pull
301056
1
4
Trim (left)
315006
1
5
Drawer
101398
3
6
Drawer
101399
1
7
Slide Set
300027–300028
14
8
Drawer Pull
301053
5
9
Drawer
101401
1
10
Drawer Liner
550003
5
11
Rigid Caster
302001
2
12
Drawer Liner
550014
5
13
Drawer Pull
301050
5
14
M8 x 20 Hex Bolt
321024
24
15
Washer
324002
24
16
Swivel Caster
302000
4
17
Trim (right)
315007
1
18
Drawer
101400
1
19
Drawer
101404
1
20
Drawer
101397
3
21
M6 x 12 Hex Bolt
321051
8
22
Cabinet Handle
306046
2
23
Lock and Key (1201–1204)
304007
1
24
Work Top
570493
1
3
15
xxx
12
The keys are taped to the
top of the caster carton,
which is placed in the left
bottom drawer of the cabinet.
Replacement keys may
be ordered using the code
that appears on the face
of the lock.
To order replacement parts,
have the part number and
quantity ready.
Not all parts are available
under warranty. Those
parts not available may
be purchased.
Assembly
Handle Installation
NOTE: Assemble the handle first
to make it easier to move the tool
cabinet.
Simply position the handle over the
holes in the cabinet and attach with
the provided M6 x 12 hex bolts.
Tighten securely.
Repeat for the other cabinet handle
on the other side of the cabinet.
Caster Installation
NOTE: You may require the
assistance of another person to
complete this step.
Carefully lay the cabinet on its back,
with a soft mat underneath to protect
the finish.
Position the four swivel casters on
either side of the cabinet bottom.
Insert four M8 x 20 hex bolts through
washers, then through each caster
and into the bottom of the cabinet.
Tighten securely.
Repeat for the two rigid casters in the
middle of the cabinet.
Chest and Cabinet Connection
Place the chest on the cabinet.
Attach the connectors to the chest,
making sure the hook head snaps in
the square hole on the back of the
chest. Fasten the screws provided
to the cabinet.
4
Operation
Drawer Removal
Pull the drawer out so that it’s
almost fully extended. Push up on
the black release lever on one side,
while pulling down on the black
release lever on the other side.
While holding the levers in the
positions as instructed above,
pull the drawer outward until it is
released from the drawer slide.
Push up (one side)
Push down (other side)
Drawer Replacement
Extend the drawer slides. Insert
the brackets on each side of the
drawer into the slots in the slides,
being careful that they are properly
positioned. Once properly inserted,
completely close the drawer to set
the slides in their proper positions.
Maintenance
Lubricate the casters once a year with high quality bearing grease.
Lubricate the slides twice a year with a product like WD40 or other quality
lubricant. This is especially necessary as the temperature decreases, which can
cause the bearing to become stiff.
Periodically clean the drawer fronts, drawer trim and other surfaces with mild
detergent and water.
Grease and oil can be removed with most standard cleaning fluids. For safety,
use a nonflammable cleaning fluid.
5
Safety
WARNING
Do not attempt to lift the chest by its side handles using chains, ropes or lifting
devices, if two people cannot lift the chest. Use a forklift placed under the
bottom of the chest if this situation occurs. The side handle may fail, which may
cause personal injury or damage to the product.
Close the cover and lock the drawers before moving this product. The drawers
could come open and make the product unstable and tip, which may cause
personal injury or product damage.
DO NOT stand on this product or lean on the drawers or work top.
WEAR SAFETY GLASSES when removing or repositioning the slides. The tool
could slip, which may cause personal injury.
DO NOT mount this product on a truck bed or any other moving object. This
may cause personal injury or product damage. Mounting this product to any
vehicle in any manner will void warranty.
DO NOT tow with power equipment. The product could tip, which may cause
personal injury or product damage.
DO NOT alter this product in any manner. For example, do not weld external
lockbars or attach electrical equipment. This may cause product damage or
personal injury.
To prevent the chest from easily tipping over, fasten the screws and chest
connector to connect the chest and cabinet.
CAUTION
The maximum weight for each drawer should be no more than 100 lbs.
BE CAREFUL when closing the cover. Remove hands before the cover closes
completely to prevent personal injury.
When moving this product, do not pull it. Push the product to prevent personal
injury.
USE THE BRAKES when not moving this product. This will prevent the product
from rolling, which may cause personal injury or product damage.
BE CAREFUL when opening more than one drawer. The product could become
unstable and tip, which may cause personal injury or product damage.
Secure this product properly before moving it with a forklift.
Keep the product on level surfaces. The product could become unstable and tip
if stored or moved on an uneven surface, which may cause personal injury or
product damage.
IMPORTANT: Detents are intended to keep drawers closed when tool box is
stationary. Detents are not intended to keep drawers closed when moving.
DRAWERS MUST BE CLOSED and TOOL BOX MUST BE LOCKED USING
KEY BEFORE MOVING.
6
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