Orthman 905 Series Stacking Toolbar Operator's Manual

905Series
Toolbar
Operator’s Manual
ORTHMAN
MANUFACTURING
INCORPORATED
still the strongest
ORTHMAN MFG. INC.
75765 RD. 435
LEXINGTON, NE 68850
OM08-03-01
905 Series Toolbar
905 Series Toolbar
INTRODUCTION
The new Orthman 905 Series Stacking Toolbars are an engineering update to the classic 900
Stacker Bar. Orthman Stacking Toolbars will continue to outshine the competition. The redesign
engineering of the 905 Stacker includes many features such as a universal gull wing kit.
Toolbars are constructed of solid 7” x 7” x 3/8” wall tube and 5” x 24” wing fold cylinders to
provide producers with years of hassle free use. The 905 Series Toolbars are available in size
configurations up to 16 row 30”.
This manual is considered to be an integral component of the 905 Series Toolbar and is designed
to educate the owner and operators regarding safety, operation, maintenance, troubleshooting,
and component identification.
All personnel involved in the operation of the 905 Series Toolbar are responsible for reading and
understanding the entire contents of this manual. This manual is designed to keep the operator
safe and knowledgeable as well as prolong the life of the implement, minimize downtime, and
maximize field efficiency. This manual should accompany the implement if it is ever to be sold.
We would like to thank you for placing your confidence in Orthman Mfg., Inc. Your 905 Series
Toolbar is manufactured to meet the highest standards and is built with Orthman precision and
strength to increase your agricultural operation’s dependability and profitability.
Thank you for choosing Orthman.
STILL THE STRONGEST.
1-1
905 Series Toolbar
INTRODUCTION
WARRANTY
Orthman Mfg., Inc. warrants the whole goods products it manufactures to be free from defects in material or workmanship for a period of one (1) year from the
date of sale of the product(s) to the original user. Products not manufactured, but supplied by Orthman Mfg., Inc. on Orthman products, are subject to, conform
with, and are limited to the warranty of our suppliers.
Orthman Mfg., Inc. warrants the parts it manufactures to be free from defects in material or workmanship for a period of ninety (90) days from the date of delivery
of the product(s) to the original user. Products not manufactured, but supplied by Orthman Mfg., Inc. on Orthman products, are subject to, conform with, and are
limited to the warranty of our suppliers.
Warranty of Orthman whole goods and/or parts applies only to material and workmanship. Misuse, misapplication, neglect, alteration, accident, normal wear, or
acts of God affecting Orthman products are not eligible for warranty.
Warranty of serial numbered goods will only be considered if the product has a completed Warranty Registration on file at Orthman. This Warranty Registration
must be completed and returned to Orthman within thirty (30) days of the sale of the product(s) to the original user. No serial numbered goods or related parts
and/or labor will be warranted without a Warranty Registration on file. Warranty issues falling within the first thirty days of a product’s use will be handled at the
discretion of Orthman. Warranty of parts will not require a Warranty Registration, but proof of date of delivery of the product to the original customer must be
provided.
WARRANTY CLAIMS: A warranty claim and request to return defective product(s) must be presented to the Orthman Service Department by the selling dealer
describing the defect in material or workmanship of an Orthman product(s) within ten (10) days of its discovery. This claim may be made via phone, e-mail, fax, or
written request. Claims for warranty of serial numbered goods must include the Orthman product serial number and model number. Claims for warranty of parts
will not require a product serial number or model number, but must be identified by an Orthman part number. Claims for warranty of whole goods or parts must
also include proof of date of sale of the product to the original customer by an Orthman dealer.
The Orthman Service Department will proceed in making a preliminary decision as to the eligibility of the claim for warranty consideration. After the Orthman
Service Department deems it necessary to proceed with warranty consideration, a Return Goods Authorization (RGA) will be completed by the Orthman Service
Department in conjunction with the selling dealer. Upon completion of the RGA, the defective product(s) must be returned to Orthman to ensure warranty
consideration. Defective product(s) must be returned to Orthman by either the selling dealer or the customer. Customer delivery of defective product(s) must
be approved by Orthman and the selling dealer prior to delivery. The defective product(s) in question must be sent, freight prepaid, within sixty (60) days of the
discovery of the product(s) failure and initial warranty claim. Replacement product(s) may be sent to the selling dealer, directly to the customer, or picked up at the
Orthman facility. Replacement product(s), sent directly to the customer or picked up must be approved by Orthman and the selling dealer. At the discretion of the
Orthman Service Department, replacement product(s) may be sent prior to, or after, the Orthman Service Department receives the defective product(s).
Any variation in the above procedure is at the sole discretion of the Orthman Service Department.
No products will be accepted at Orthman without all proper paperwork completed including Warranty Registration and RGA(s).
Parts returned to Orthman without proper authorization will be returned to the sender at the sender’s expense.
Orthman agrees to handle all warranty claims in a timely manner and will inform dealers of any revisions or modifications to the Orthman Warranty Policy. Eligible
warranty claims will be processed by Orthman within sixty (60) days of receiving failed product(s) or a valid service or repair labor claim. Eligible warranty claims
regarding returned product(s) or service and/or repair labor will be paid through a credit memo issued to the appropriate dealer’s account as determined by the
Orthman Service Department.
If a warranty claim is found to be ineligible for warranty coverage, the Orthman Service Department will be responsible to inform the dealer in order to determine
the course of action to be taken. Orthman reserves the right to make changes in specification and design without notice and without incurring any obligations to
owners of products previously sold.
© Copyright 2008
Orthman Manufacturing Inc.
Lexington, Nebraska
All rights reserved.
Orthman provides this manual without warranty of any kind, expressed or implied. This manual reflects the product at the time of publication. All information
within is based upon current information on the publication date. Orthman assumes no responsibility for damages incurred due to the use of the illustrations,
information, and specifications within this publication.
1-2
905 Series Toolbar
table of contents
INTRODUCTION
introduction
General Information-905 Series Toolbar...................................................................................................1-1
Warranty Information.....................................................................................................................................1-2
Table of Contents.............................................................................................................................................1-3
important safety information
Safety Alert Symbol-Signal Words-Shutdown and Storage..............................................................2-1
Your Protection - Equipment Safety - No Riders...................................................................................2-2
Safe Transport - Warning and Safety Lights............................................................................................2-3
Safe Operation..................................................................................................................................................2-4
Practice Safe Maintenance............................................................................................................................2-5
Practice Safe Maintenance-Prepare for Emergencies - Safety Never Hurts................................2-6
Safety Decals-Orthman Decals....................................................................................................................2-7
Safety Decals-Orthman Decals....................................................................................................................2-8
Safety Lighting-Safety Decals......................................................................................................................2-9
major component identification
Component Identification.............................................................................................................................3-1
preparation and setup
Preparing the Toolbar-Implement to Tractor Connection..................................................................4-1
Stacking Process................................................................................................................................................4-2
Safety Lighting...................................................................................................................................................4-3
Gull Wing Kit.......................................................................................................................................................4-4
Gull Wing Hydraulic Setup............................................................................................................................4-5
Semi Mounted Operation with Lift Assist Wheels................................................................................4-6
Hydraulic Hose Tee Package.........................................................................................................................4-7
Wing Coupler Kit...............................................................................................................................................4-8
field settings
Float Operation and Gull Wing Hydraulic Kit..........................................................................................5-1
Wing Float Operation-Operating Modes.................................................................................................5-2
Gull Wing Operation........................................................................................................................................5-5
troubleshooting
Toolbar Height and Orientation..................................................................................................................6-1
Wings Do Not Fold...........................................................................................................................................6-2
parts identification
Outer Hinge Assembly....................................................................................................................................7-1
Center Assembly...............................................................................................................................................7-2
Stack Fold Hydraulic Assembly....................................................................................................................7-3
Safety Lights Assembly...................................................................................................................................7-4
Safety Light Cables...........................................................................................................................................7-5
maintenance
Practice Safe Maintenance.............................................................................................................................8-1
Lubrication..........................................................................................................................................................8-2
Implement Inspection - Implement Storage..........................................................................................8-3
Torque Specifications......................................................................................................................................8-4
1-3
905 Series Toolbar
SAFETY ALERT SYMBOL
IMPORTANT SAFETY INFORMATION
The SAFETY ALERT SYMBOL warns of potential hazards to personal safety and that
extra precautions must be taken. When you see this symbol, carefully read the
message(s) that follow. Follow all recommended precautions and safe operating
practices in this manual.
Hazard control and accident prevention are dependent upon the safety awareness
and proper training of personnel involved in the operation of this implement.
be aware of signal words
SIGNAL WORDS designate a degree or level of HAZARD seriousness.
These signal words include:
DANGER
RED
WA R N I N G
ORANGE
CAUTION
YELLOW
DANGER indicates a hazardous situation that, if not avoided, will result in death
or serious injury. Danger is limited to extreme situations, typically for machine
components which for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury. Warning includes hazards that are exposed when
safety guards are removed. Warning may also be used to alert against unsafe
practices.
CAUTION indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. Caution may also be used to alert against unsafe
practices.
shutdown and storage
WA R N I N G
off
DANGER
AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower
implement to the ground, place tractor in park, turn off engine, and remove key.
USE BAR STANDS TO SUPPORT THE IMPLEMENT. Store implement on a clean,
dry, and level surface. An uneven surface could cause implement to shift or fall,
resulting in injury or death, as well as implement damage. Securely support all
implement components that must be raised. Store implement away from human
activity.
2-1
905 Series Toolbar
IMPORTANT SAFETY INFORMATION
for your protection
CAUTION
’S
ATOR
OPER UAL
N
A
M
READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS MANUAL BEFORE
OPERATING OR SERVICING IMPLEMENT. Read and understand all operator
manuals for machinery used in conjunction with the 905 Toolbar.
Carefully READ ALL SAFETY DECALS in this manual as well as on the implement.
Keep implement clean so decals are easily visible. Keep all safety decals in good,
clean, and legible condition. Immediately replace damaged and/or missing
decals. Replacement decals are available from your Orthman dealer.
Learn to operate the implement and all components properly. Do not let others
operate implement without proper instruction. Unauthorized implement
modifications may impair function and safety. If you do not understand any
content in this manual or need assistance, contact your Orthman dealer.
(Orthman Manufacturing Inc. - 75765 Rd. 435 - Lexington, NE 68850 - (308) 324-4654)
equipment safety guidelines
Operator safety is the primary concern when designing an Orthman implement.
Orthman integrates as many safety features into the implement as possible. The
operator can avoid many hazards and possible accidents by observing precautions
in this safety section.
Insist that yourself and personnel working with and around you follow all safety
precautions. Be cautious when working with or around implement to avoid injury.
WA R N I N G
no riders
NEVER ALLOW RIDERS ON TRACTOR OR IMPLEMENT. Riders hinder operator
visibility and can be thrown from the implement and/or be struck by foreign
objects resulting in injury or death.
2-2
905 Series Toolbar
safe transport
IMPORTANT SAFETY INFORMATION
Engage transport locking devices prior to implement transport.
Plan your route to avoid traffic. Yield to traffic in all situations.
Maximum transport speed is 20 mph (32 kph). Various conditions will require
reduced speeds. Travel at speeds that allow for adequate control of stopping and
steering.
DANGER
AVOID ELECTROCUTION. Be aware of overhead power lines. Contact or close
proximity to power lines can result in injury or death. Use extreme care when
operating implement near power lines.
Know implement transport height and gross weight. Avoid overhead obstructions not allowing your transport height. Do not use bridges rated below implement gross weight.
Make sure a slow moving vehicle (SMV) placard is mounted to the implement and
is easily visible to all other motorists. Refer to (pg 2-8) for SMV installation instructions.
SMV
STOP
Make allowances for implement size when transporting. Sudden braking can
cause a towed load to swerve and/or rollover. Never use independent braking
with implement in tow as loss of control and/or rollover can result. Reduce speed
if towed implement is not equipped with brakes.
Do not coast. Always keep tractor or towing device in gear to provide engine
braking when traveling downhill.
warning and safety lights
CAUTION
Oversized implements and slow moving vehicles create a hazard when transported on public roads.
Make sure all warning, safety lights, and turning signals are working and clean.
Use safety lighting when using public roads day and night. Replace missing or
damaged lights immediately . Comply with state and local laws governing implement safety lighting.
A safety lighting package, conforming to implement lighting standard ANSI/ASAE
S279.12, is available for addition to the 905 Series Toolbar. Contact your Orthman
dealer for safety lighting package information. Refer to toolbar operator’s manual
for safety lighting package installation and adjustment.
2-3
905 Series Toolbar
IMPORTANT SAFETY INFORMATION
safe operation
CAUTION
’S
ATOR
OPER ANUAL
M
DANGER
READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS MANUAL BEFORE
OPERATING OR SERVICING IMPLEMENT. Implement is to be operated by qualified
personnel only. Never let children operate implement. A complete understanding
of safety precautions, operation, and maintenance is mandatory before implement
use.
AVOID ELECTROCUTION. Be aware of overhead power lines. Contact or close
proximity to power lines can result in injury or death. Use extreme care when
operating implement near power lines.
Know implement transport height and gross weight. Avoid overhead obstructions
not allowing your transport height. Do not use bridges rated below your gross
weight.
DANGER
WA R N I N G
AVOID ROLLOVER. Do not fold or unfold implement and avoid sharp turns when
on a hillside, as shift of weight could cause rollover. Operate implement at a safe
distance from terrain irregularities and other obstructions that could cause rollover.
AVOID CRUSHING. Make sure all personnel are clear of implement at all times
implement is in motion. Be aware of obstructions above, below, and around
implement when in operation or transport. Injury or death can result from being
struck by the implement.
2-4
905 Series Toolbar
practice safe maintenance
WA R N I N G
off
IMPORTANT SAFETY INFORMATION
Proper maintenance is your responsibility. Maintenance neglect and/or poor
maintenance practices can result in injury or death. Always use the proper tools to
maintain implement.
AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower
implement to the ground, place tractor in park, turn off engine, and remove key.
DANGER
DANGER
DANGER
DANGER
HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death:
•Relieve pressure on hydraulic system before servicing
or disconnecting hoses.
•Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
•Keep all components in good repair.
153-528
USE BAR STANDS TO SUPPORT THE IMPLEMENT. Store implement on a clean,
dry, and level surface. An uneven surface could cause implement to shift or fall,
resulting in injury or death, as well as implement damage. Securely support all
implement components that must be raised. Store implement away from human
activity.
AVOID ENTANGLEMENT. Never lubricate or service implement in motion. Keep
away from power driven parts when in motion. Disengage power sources prior to
maintaining implement. Injury or death can result from contact with power
driven parts when in motion.
AVOID CRUSHING. Do not stand between the tractor and implement when
connecting or disconnecting implement. Injury or death can result from being
trapped between the tractor and implement.
Escaping pressurized hydraulic fluid can penetrate skin, resulting in injury or
death. Relieve hydraulic system pressure before connecting or disconnecting tractor. Use cardboard or wood, NOT BODY PARTS, to check for suspected hydraulic
leaks. Wear protective gloves and safety glasses or goggles when working with
hydraulic systems. If an accident occurs, see a doctor immediately for proper
treatment.
2-5
905 Series Toolbar
IMPORTANT SAFETY INFORMATION
practice safe maintenance
DANGER
CAUTION
Never operate a combustion engine in an enclosed area. Make sure there is
adequate ventilation. Exhaust fumes can cause asphyxiation.
Be extremely careful working around unshielded sharp edges. Injury may result
from contact with sharp edges.
Keep all parts in good condition and properly installed. Replace damaged or
missing parts immediately.
Remove tools and unused parts prior to implement operation.
prepare for emergencies
CAUTION
911
Be prepared for a fire. Keep a readily accessible fire extinguisher at all times.
Keep a readily accessible stocked first aid kit and emergency phone numbers for
your doctor, hospital, ambulance, and fire department.
Wear protective clothing and equipment. Wear clothing appropriate for the situation. Protect your eyes, ears, hands, and feet with the use of protective goggles,
ear plugs, gloves, boots, etc.
CAUTION
’S
ATOR
OPER UAL
MAN
safety never hurts
READ AND UNDERSTAND THE ENTIRE CONTENT OF THIS MANUAL BEFORE
OPERATING OR SERVICING IMPLEMENT.
Understand all implement functions.
Never stand between tractor and implement when connecting or disconnecting
implement.
Be aware of all surroundings before moving implement.
Operate implement from operator’s seat only.
Never mount or dismount a moving tractor.
Never leave engine running when implement is unattended.
Keep away from power driven parts when in motion.
Make sure all personnel are clear before lowering implement to the ground.
2-6
905 Series Toolbar
safety decals
IMPORTANT SAFETY INFORMATION
Safety decals promote awareness and knowledge concerning safe operation and
maintenance of the implement.
Carefully READ ALL DECALS in this manual as well as on the implement. Keep
implement clean so safety decals are easily visible. Keep all decals in good and
legible condition.
DANGER
WA R N I N G
Immediately replace damaged or missing decals. Replacement decals are
available from your Orthman dealer.
CAUTION
To install decals: Thoroughly clean area where decal is to be placed and attach
decal void of bubbles. Refer to this safety information section for proper decal
placement.
I M PO R TA N T
Equipment operators should understand the enclosed manual before
operating this equipment. Replacement manual, call 308-324-4654
153-101
IMPORTANT
READ MANUAL
Orthman Mfg., Inc. - 75765 Rd. 435 - Lexington, NE 68850
ORTHMAN DECALS
The Orthman serial tag contains valuable information. The model and serial
numbers provide Orthman dealers and the Orthman Service Department with
exact specifications of your implement if any warranty or service issues need to be
addressed.
WARNING
ORTHMAN MFG., INC.
LEXINGTON, NEBRASKA
308-324-4654
1. Stay clear of folding sections during
raising and lowering.
MODEL#
SERIAL#
153-000
2. Before transporting, insert pins in
safety transport braces when wings
are in upright position.
3. During transport, use extreme
caution. Watch for low overhead
objects and electrical wires.
Drive carefully and slowly. Implement
weight will make tractor less
maneuverable.
153-013
153-172 AMBER
RETROREFLECTIVE
2-7
905 Series Toolbar
IMPORTANT SAFETY INFORMATION
SAFETY DECALS
IMPORTANT
1. Equipment is to be operated by qualified personnel only. A full
understanding of the operation, maintenance and safety requirements is
mandatory before use.
2. Follow all tractor operating procedures and safety information.
3. Absolutely no riders on implement during operation. Severe bodily injury can
result.
4. Before servicing or making adjustments to implement, disengage
powertrain and/or shut off tractor, lower implement to the ground and/or
provide safety support.
153-044
153-172 AMBER
RETROREFLECTIVE
Orthman Decal
153-000
To ensure transport safety and efficiency, the slow moving vehicle (SMV) placard
is not assembled or installed at Orthman Mfg., Inc. Refer to instructions below for
installation of the SMV placard.
Recommended tools: 7/16” wrenches, screwdriver
SMV
R
REA
1. Locate a section of bare toolbar as close to the center of the implement as
possible.
2. Use (2) 8” bolts and (2) flange nuts to secure SMV mount to toolbar.
3. Use (2) screws to attach SMV placard (facing rearward) to SMV mount.
2-8
905 Series Toolbar
IMPORTANT SAFETY INFORMATION
SAFETY
DECALSand safety decals
Safety lighting
SAFETY LIGHTING
153-172 AMBER
RETROREFLECTIVE
FRONT OF TOOLBAR
153-171 ORANGE FLOURESCENT
NON-REFLECTIVE
153-173 RED
RETROREFLECTIVE
BACK OF TOOLBAR
153-173 RED
RETROREFLECTIVE
153-171 ORANGE FLOURESCENT
NON-REFLECTIVE
2-9
905 Series Toolbar
MAJOR COMPONENT IDENTIFICATION
2
3
1
7
6
1. Center Section
2. Wing
3. Swing Truss
4. Leveling Link
5. Stacking Cylinder
6. 5x7 Orthman Hitch
7. 5x7 Orthman Hitch Clamp
8. Tie-Back Strap
9. Rigid Locking Pin (storage position)
10. Leveling Link Plate
11. Gull Wing Link-optional
12. Gull Wing Cylinder-optional
3-1
905 Series Toolbar
PREPARATION AND SETUP
DO NOT ATTEMPT TO STACK WINGS UNTIL YOU
HAVE READ THE FOLLOWING PAGES.
WARNING
1. Stay clear of stacking sections
during raising and lowering.
2. Before transporting, insert pins in
safety transport braces when wings are
in upright position.
3. During transport, use extreme
caution. Watch for low overhead
objects and electrical wires. Drive
carefully and slowly. Implement weight
will make tractor less maneuverable.
Preparing the Toolbar
• Ensure all decals are in good, clean, and legible condition. Make
sure each decal is correctly placed according to the safety section of
this operator’s manual. (pg. 2-7)
• Make sure tractor hydraulic system is in working order. Orthman
905 Series toolbar hydraulic systems are designed for a 3000
psi system.
• Make sure that hydraulic tips and outlets are free of foreign
material. Foreign material can ruin hydraulic components resulting
in adverse toolbar operation.
• 905 toolbar hydraulic assemblies are available from the factory
in the standard (4 hose-2SCV) assembly, and an optional
(2 hose - 1 SCV) assembly. The optional two hose assembly
allows the wings to simultaneously be raised and lowered. The
standard four hoses assembly allows for one wing to be
manipulated at a time.
CAUTION! STACKING ONE WING AT A TIME CAUSES CENTER OF
GRAVITY SHIFT RESULTING IN ROCKING AND UNBALANCED
EQUIPMENT. USE EXTREME CAUTION WHEN MOVING
UNBALANCED EQUIPMENT, THE TRACTOR AND IMPLEMENT
ARE MORE LIKELY TO TIP.
• Attach hydraulic hoses to tractor according to cab preferences.
DO NOT STACK WINGS BEFORE REMOVING LOCKING PINS.
Recommended flow rate for hydraulic system is approximately
5 gallons per minute.
CAUTION
’S
ATOR
OPER UAL
MAN
20
DANGER
Be sure to consult the toolbar operator’s manual prior to attempting to connect
the implement to the tractor or operating the implement. Read and understand
all operator’s manuals for machinary used in conjunction with the 905 Series
Toolbar.
Before each use, check all hardware for wear and proper torque (pg. 8 - 4). Replace
damaged or missing hardware with hardware of an identical grade to restore
implement to original specifications.
implement to tractor connection
AVOID CRUSHING. Do not stand between tractor and implement when
connecting or disconnecting implement. Injury or death can result from being
trapped between the tractor and implement.
AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower
implement to the ground, place tractor in park, turn off engine, and remove key.
DANGER
USE BAR STANDS TO SUPPORT THE IMPLEMENT. Store implement on a clean,
dry, and level surface. An uneven surface could cause implement to shift or fall,
resulting in injury or death, as well as implement damage. Securely support all
implement components that must be raised. Store implement away from human
activity.
4-1
905 Series Toolbar
PREPARATION AND SETUP
STACKING PROCESS
2
The 905 Series Toolbar will be delivered locked in a rigid
position as shown with locking pins.
2
Each locking pin must be removed and placed in its storage
position before wings stack.
WARNING
1
1. Stay clear of stacking sections
during raising and lowering.
2. Before transporting, insert pins in
safety transport braces when wings are
in upright position.
3. During transport, use extreme
caution. Watch for low overhead
objects and electrical wires. Drive
carefully and slowly. Implement weight
will make tractor less maneuverable.
1. Locking Pins
2. Storage Position
Wings are able to stack by applying
hydraulic pressure with the tractor.
4-2
905 Series Toolbar
preparation and setup
SAFETY LIGHTING
Inner Red Safety Light Assembly
A safety lighting package, conforming to lighting standard ASAE S279-12,
comes standard with all 905 Series Toolbars. Slow moving tractors and towed
implements can create a hazard when driven on public roads. They are difficult
to see, especially at night. The saftey lighting greatly enhances safety while
transporting the implement by increasing the visibility of the implement for all
other motorists.
The safety lighting includes four lights, (two red and two amber) and all necessary
decals. Keep all lights clean and in working order. Use safety lights on all public
roads day and night. Comply with state and local laws governing warning and
saftey lighting.
Outer Light Assembly
The red center section safety lights should be mounted equidistant from the
center of the toolbar at a total distance not exceeding ten feet and no less than
four feet. The center lights are mounted with the red lens facing away from the
tractor. The amber outer safety lights are mounted to the toolbar hinges so
during transport, the outermost portion of the implement is adequately lit. The
amber outer lights must be mounted no more than 16 inches from the outermost
extremity while in transport. The orange decal and the red reflective decal face
away from the tractor. The amber reflective decals face toward the tractor. The
outer amber safety lights are adjustable, and must be set up as shown in the figure
to the left.
Center Line
Red Light
Red Light
Amber Light
Amber Light
Center Line
4-3
905 Series Toolbar
preparation and setup
Gull Wing Kit
A gull wing kit is available for the 905 Stacker Bar. This kit allows the wings to
float while going throught the field, and can be engaged when turning around
to tip the ends of the wings up 7 degrees to prevent the wings from sagging and
catching on an obstacle when turning around.
2
3
4
2
5
1
7
8
6
9
10
11
1. 100-195 1” x 3 1/4 Grade 8 Hex Bolt
2. 134-013 Wear Washer
3. 321-664 Banana Link (with 2 134-034 Bushings installed)
4. 102-162 1” Lock Nut
5. 301-793 Collar
6. 194-000 3” x 10” Cylinder
7. 104-008 5/16 x 1 3/4 Spiral Roll Pin
8. 321-665 Float Link Pin
9. 108-001 1/2 SAE Flat Washer
10. 108-020 1/2 “ Lock Washer
11. 100-114 1/2 x 1” Grade 5 Hex Bolt
4-4
905 Series Toolbar
preparation and setup
gull wing Hydraulic setup
It is recommended that the gull wing kit be plumbed into a seperate tractor
hydraulic remote outlet. When plumbed this way the kit can be engaged with the
hydraulic remote lever when turning around. When operating in field conditions
where flex up and down is desired, the remote lever should be placed in the float
position. When operating in field conditions where only flex up is desired, the
remote lever can be placed in the neutral position.
Another option is connecting the gull wing kit with the lift assist wheels if LAW
are plumbed into a hydraulic remote. (If the LAW are plumbed into the tractor
three point hitch (rock shaft tap) then see third option below.) This will allow the
gull wing kit to raise at the same time that the LAW are raised. However, with
this setup, you do not have the ability to carry the LAW off of the ground while
allowing the wings flex down.
A third option is connecting the gull wing kit with the tractor three point hitch
(rock shaft tap). Please follow all tractor manufacturers instructions for installing
and working with the rock shaft tap. Also note that some tractor manufacturers
may NOT recommend using a rock shaft tap. Please note that Orthman
Manufacturing will NOT be responsible for any damages or problems that may
occur if using a rock shaft tap.
1
2
2
1
5
5
4
3
3
6
7
1.
2.
3.
4.
5.
6.
7.
8.
194-000
198-064
194-233
198-203
301-464
196-254
140-092
152-712
Cylinder (3 x 10 Tie Rod 3000)
Elbow (3/4 MB x 9/16 MJ 90 deg)
Breather (3/4 O-Ring)
Tee (9/16 MJ x 9/16 MJ x 9/16 MJ)
Hose 1/4” (9/16 FJX x 9/16 FJX x 48”)
Hose 3/8” (9/16 FJX x 3/4 MORB x 60”)
Tip (ISO Tractor)
Dustcap for tip (green) (not shown)
4-5
905 Series Toolbar
preparation and setup
Semi-mounted operation with lift assist wheels
When using a Lift Assist Wheel the Stacker Bar must run in a semi-mounted setup
(top link disconnected) unless an accumulator or other means of protection for
the tractor top link has been included. The reason for this is if the rear tractor tires
go through a ditch or hole, the tractor top link or hitch mast can be crushed as the
rear of the tractor tips backwards while the implement stays stationary. Refer to
Lift Assist Wheel manufacturers instructions for more information.
When running in a semi-mounted configuration a quick hitch MUST be used
to prevent Stacker Bar from tipping forward in the event of a sudden stop. See
warning below. It is also recommended that the operator shorten the third link
on the tractor to tip the top of the quick hitch towards the tractor. This is to allow
the Stacker Bar to have the greatest range of motion possible for crossing ditches
or other uneven terrain. Do NOT shorten top link enough to allow the Stacker Bar
to come into contact with the tractor cab should the Stacker Bar tip forward. See
warning below.
If running the Stacker Bar in a semi-mounted configuration a quick hitch MUST
be used even though the top link is not pinned. This is to prevent the Stacker Bar
from tipping forward into the tractor when in transport mode in the event of a
sudden stop!
4-6
905 Series Toolbar
preparation and setup
Hydraulic Hose tee package
Standard 4 Hose-2 SCV
Optional Tee Package
3
2
4
DANGER
HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death:
•Relieve pressure on hydraulic system before servicing
or disconnecting hoses.
•Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
•Keep all components in good repair.
153-528
Escaping pressurized hydraulic fluid can penetrate skin,
resulting in injury or death. Relieve hydraulic system pressure
before connecting or disconnecting tractor. Use cardboard or
wood, NOT BODY PARTS, to check for suspected leaks. Wear
protective gloves and safety glasses or goggles when working
with hydraulic systems. If an accident occurs, see a doctor
immediately for proper treatment.
USE BAR STANDS TO SUPPORT THE IMPLEMENT. Park
implement on a clean, dry, and level surface. An uneven
surface could cause implement to shirt or fall, resulting in
injury or death, as well as implement damage. Securely
support all implement components thta must be raised.
Remove buildup of grease, oil, or debris prior to installing the
hydraulic flow divider.
3
2
1
Parts shown above:
1.
2.
3.
4.
612-640 Orthman Hydraulic Hose Tee Package
301-464 4’ hydraulic hose (1/4 hose 9/16 FJX x 9/16 FJX)
198-203 Tee (9/16 MJIC x 9/16 MJIC x 9/16 MJIC)
ISO tractor tips and adaptors (left over from conversion)
An Orthman hydraulic hose tee package connects left and right stacking sections in order to use one SCV to stack and unstack wing sections
simultaneously.
To install the hydraulic hose tee package remove ISO tractor tips from all
4 hoses. The adaptors may be left on the tips. Hydraulic hose tee package consists of 2 hoses and 2 tee fittings.
Install tee fitting between the hose that comes from the base end of the
stacking cylinder on the right side to the hose that comes from the base
end of the stacking cylinder on the left side. This will tie the two pressure hoses together. Next install tee fiiting between the hose that comes
from the rod end of the stacking cylinder on the right side to the hose
that comes from the rod end of the stacking cylinder on the left side.
This will tie the two return hoses together. Next take the two hoses supplied in the tee package kit and install them into the tee fittings shown
above. Next install 2 adaptors and ISO tractor tips to these hoses. You
wil have 2 adaptors and 2 ISO tractor tips left over.
The stacker bar should now stack both wings at the same time.
4-7
905 Series Toolbar
preparation and setup
wing coupler kit
warning
moving part hazard.
To prevent serious injury or death from moving
parts, keep hands, feet, hair, and clothing away from
moving parts.
disconnect power source before servicing.
Wing coupler kits are available for those who choose to utilize the
905 Series Toolbar for planting purposes.
Coupler kits alleviate the need for additional drive devices for wing
units. The universal joint allows for the wings to stack keeping the
planter drive shaft intact for transport and flex for uneven terrain
during planting.
Sold seperately, the wing coupler kit is a cost effective method of
eliminating the need for additional planter drives for wing units.
4-8
905 Series Toolbar
field settings
Float operation and gull wing Hydraulic kit
• Make sure all bar stands are in the raised position.
DANGER
• Make sure three point pins are not excessively worn.
Make sure implement is attached securely to three point tractor hitch.
DO NOT STAND BETWEEN TRACTOR AND IMPLEMENT WHEN HOOKING OR
UNHOOKING TO AVOID CRUSHING.
DANGER
• Make sure cab hydraulic control configuration is easily accessible
and to the preference of the primary operator.
HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death:
•Relieve pressure on hydraulic system before servicing
or disconnecting hoses.
•Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
•Keep all components in good repair.
153-528
• Make sure hydraulic hookups between tractor and implement are
securely fastened.
• Make sure tractor is adequately ballasted for safe operation.
Refer to tractor owner’s manual for proper ballasting instructions.
9
2
1
3
4
7
5
10
6
8
(Refer to this picture for pin positions)
1. Wing Lock Position
2. Wing Lock Storage Position
3. Swing Truss Lock Pin Position
4. Swing Truss Lock Pin Storage Position
5. Float Link Center Pin Position
6. Float Link Center Pin Storage Position
7. Float Link Stop Pin Position
8. Float Link Stop Pin Storage Position
9. Leveling Link
10. Float Link Stop Alternate Pin Position
5-1
905 Series Toolbar
Wing Float Operation
field settings
Operating Modes
DANGER
The 905 Series Stacker Bar can be set for one of three different operating modes: •
• Rigid
• Full float-can be used in combination with the Gull Wing Kit
• Float up-can be used in combination with the Gull Wing Kit
Refer to the display on pg 5-1 for adjustments and pin positions notated in this
section.
Rigid Operation: Rigid mode should be used when operation requires a
completely rigid bar. For example, if the 905 bar is being used as a planter and the
drive wheels are located on the wing, the rigid position would be necessary.
Wing Lock Pin should be inserted into Wing Lock Position. (1)
Note: 905 Stacker Bar will not stack with Wing Lock Pin inserted into Wing Lock
Pin position.
Swing Truss Lock Pin should be inserted into Swing Truss Lock Pin Storage
position. (3)
Note: 905 Stacker Bar will not stack with Swing Truss Lock Pin inserted into Swing
Truss Lock Pin Position.
Float Link Center Pin should be inserted into Float Link Center Pin position. (5)
Float Link Stop Pin should be inserted into Float Link Stop Pin position. (7)
For transporting, move Wing Lock Pin to Pin Storage Position (2) and move Swing
Truss Lock Pin to Swing Truss Lock Pin Storage Position (4) before stacking toolbar.
Float Link Center Pin should be inserted into Float Link Center Pin position. (5)
Float Link Stop Pin should be inserted into Float Link Stop Pin position. (7)
For transporting, move Wing Lock Pin to Pin Storage Position (2) and move Swing
Truss Lock Pin to Swing Truss Lock Pin Storage Position (4) before stacking toolbar.
Orthman Gull Wing Kit will not operate in Rigid Operation mode.
5-2
905 Series Toolbar
Operating Modes cont.
DANGER
field settings
(refer to the display on page 5-1 for float operation and gull wing adjustments)
Float Up Operation: Float Up mode will allow wing to rotate about the wing
hinge approximately 7 degrees up and can be useful in rolling, uneven terrain.
Without a Gull Wing Kit, having the 905 set in the Float Up position will result in
the wings gravitating down to level during raised field position (field turn around).
Due to this, Full Float mode is more effective with the addition of a Gull Wing Kit.
(pg. 4-6)
Wing Lock Pin should be inserted into Wing Lock Storage position. (2)
Swing Truss Lock Pin should be inserted into Swing Truss Lock Pin position. (3)
Note: 905 Stacker Bar will not stack with Swing Truss Lock Pin inserted into Swing
Truss Lock Pin position.
Float Link Center Pin should be inserted into Float Link Center Pin Storage
position. (6)
Float Link Stop Pin should be inserted into Float Link Stop Pin position. * (7)
For transporting, move Swing Truss Lock Pin to Pin Storage Position (4) before
stacking toolbar.
Place Gull Wing Kit SCV lever in neutral position to allow toolbar wings to float up.
(refer to the display on page 5-1 for float operation and gull wing adjustments)
Full Float Operation: Full Float mode will allow wing to rotate about the wing
hinge pin approximately 7 degrees up and 7 degrees down and can be useful in
rolling, uneven terrain. Without a Gull Wing Kit, having the 905 set in the Full Float
position will result in the wings gravitating down the full 7 degees during raised
field position (field turn around). Due to this, Full Float mode is more effective
with the addition of a Gull Wing Kit. (pg 4-6)
Wing Lock Pin should be inserted into Wing Lock Storage Position. ( 2 )
Swing Truss Lock Pin should be inserted into Swing Truss Lock Pin Position. ( 3 )
Note: 905 Stacker Bar will not stack with Swing Truss Lock Pin inserted into Swing
Truss Lock Pin Position.
Float Link Center Pin should be inserted into Float Link Center Pin Storage Postion. (6)
Float Link Stop Pin should be inserted into Float Link Stop Pin Storage Postion.* (8)
For transporting, move Swing Truss Lock Pin to Pin Storage Position (4) before
stacking toolbar.
Place Gull Wing Kit SCV lever in float position to allow toolbar wings to float up
and down.
5-3
905 Series Toolbar
field settings
Operating Modes cont.
DANGER
(refer to the display on page 5-1 for float operation and gull wing adjustments)
*Note - For removing Float Link Stop Pin the Leveling Link may need to be
adjusted. If this is done, be sure to return the Leveling Link (9) to it’s original
setting to make the wings level. To re-install the Float Link Stop Pin, lower toolbar
until wings begin to float up and Float Link Stop Pin can be inserted into Float Link
Stop Pin position. (7)
Next, raise toolbar until Float Link comes up tight against Float Link Stop Pin. Float
Link Center Pin holes should be aligned. Insert Float Link Center Pin into Float Link
Center Pin position. (5)
An alternate way would be to utilize any 1” pin in the Float Link Stop Alternate Pin
Position (10) to stop against.
5-4
905 Series Toolbar
field settings
Gull Wing Operation
DANGER
HIGH-PRESSURE FLUID HAZARD
The 905 Series Stacker Bar Gull Wing feature can be used in combination with
the float up and full float operations (pg. 5-3).
To prevent serious injury or death:
•Relieve pressure on hydraulic system before servicing
or disconnecting hoses.
•Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
•Keep all components in good repair.
153-528
Place hydraulic SCV lever connected to the Gull Wing Kit in the neutral position
when the 905 is set for float up operation to allow wings to float up.
Place hydraulic SCV lever connected to the Gull Wing Kit in the float position
when the 905 is set for full float operation to allow wings to float up and down.
Gull Wing Kit will not operate when the 905 is set for rigid operation.
The gull wing kit can be engaged with the hydraulic remote lever when turning
around to tip the wings up 7 degrees to prevent wings from sagging and catching
objects.
Refer to page 4-6 for hydraulic options.
Gull wing in Float up operation (shown engaged)
In full float operation gull wing kit will extend to allow full
float down when SCV for gull wing kit is placed in float.
Gull Wing up
Full Float down
5-5
905 Series Toolbar
TROUBLESHOOTING
troubleshooting
DANGER
AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower
implement to the ground, place tractor in park, turn off engine, and remove key.
USE BAR STANDS TO SUPPORT THE IMPLEMENT. Park implement on a clean, dry,
and level surface. An uneven surface could cause implement to shift or fall, resulting
in injury or death, as well as implement damage. Securely support all implement
components that must be raised. Remove buildup of grease, oil, or debris prior to
working on the implement.
DANGER
HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death:
•Relieve pressure on hydraulic system before servicing
or disconnecting hoses.
•Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
•Keep all components in good repair.
153-528
PROBLEM: toolbar does not operate at proper height.
Completely raise toolbar gauge wheels. Have an assistant pull the tractor and
implement slowly forward in the field position. As the implement travels forward,
manipulate tractor hitch height from the cab of the tractor until recommended
operating height is achieved. Stop tractor and physically measure toolbar height.
If toolbar is not to correct operation height. Repeat procedure.
Once correct toolbar height is established, lower toolbar gauge wheels to ground
surface, if equipped, or set lower hitch stop on the tractor. These settings will
provide a consistent toolbar height when in operation.
pROBLEM: toolbar does not operate parallel with ground
surface.
Presuming correct toolbar height has been achieved, lengthen (tip back) or
shorten (tip forward) the tractor third link until toolbar is parallel with ground
surface. Tractor hitch height may have to be manipulated in order to lengthen or
shorten third link. Make sure the implement is in the field position when adjusting
the toolbar to operate parallel with ground surface.
Make adjustments to the tractor lower hitch stop, third link, and toolbar
gauge wheels, if equipped, until the toolbar operates at the correct height and
orientation.
6-1
905 Series Toolbar
troubleshooting
troubleshooting
AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower
implement to the ground, place tractor in park, turn off engine, and remove key.
DANGER
USE BAR STANDS TO SUPPORT THE IMPLEMENT. Park implement on a clean, dry,
and level surface. An uneven surface could cause implement to shift or fall, resulting
in injury or death, as well as implement damage. Securely support all implement
components that must be raised. Remove buildup of grease, oil, or debris prior to
working on the implement.
DANGER
HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death:
•Relieve pressure on hydraulic system before servicing
or disconnecting hoses.
•Wear proper hand and eye protection when searching
for leaks. Use wood or cardboard instead of hands.
•Keep all components in good repair.
153-528
problem: wing dO NOT STACK
solution:
1. Tractor hydraulic pressure is insufficient.
*Refer to tractor operator’s manual or dealer for tractor hydraulic
specifications.
2. Hydraulic tips installed incorrectly in tractor SCV.
*Refer to tractor operator’s manual for tractor SCV information.
3. Cylinder seal kit is bad.
4. Lock pins are installed.
5. Wings are overloaded.
NOTE: To avoid foreign objects in hydraulic oil, always clean hydraulic tips and
outlets. Foreign material can ruin cylinders and plug restrictors.
6-2
905 Series Toolbar
PARTS IDENTIFICATION
Outer Hinge Assembly
12
1
11
15
7
6
10
8
14
16
9
15
2
13
3
18
17
4
6
13
5
All hardware is coarse threaded unless otherwise noted.
1. Call
2. 321-600
3. 301-871
4. 301-156
5. 321-672
6. 104-065
7. 321-670
8. 100-116
9. 108-020
10. 108-001
11. 301-146
12. 104-005
13. 134-005
14. 321-641
15. 134-017
16. 102-117
17. 194-194
18. 134-044
Wing
Swing Truss
Turnbuckle Tube
Wing Lock Pin
Swing Truss Lock Pin
Linch Pin
Strut Pin
Hex bolt 1/2 x 1 1/2 grade 5
Lock washer 1/2
Flat washer 1/2 SAE
Hinge pin
Roll pin 1/2 x 2 1/2 HD spiral
Bushing
Turnbuckle end Right (includes bushings)
Bushing
Hex nut 1 1/2 grade 2
Cylinder 5 x 24
Bushing
7-1
905 Series Toolbar
PARTS IDENTIFICATION
Center Assembly
7
25
24
15
14
12
26
15
21
13
16
2
11
3
18
19
27
17
24
20
21
25
23
16
11
23
22
4
3
1
6
9
10
5
11
8
1. Call
2. 321-600
3. 134-005
4. 110-001
5. 301-146
6. 104-005
7. 194-194
8. 134-034
9. 102-025
10. 318-460
11. 134-044
12. 301-875
13. 102-118
14. 301-871
Center Section
Swing Truss (includes all bushings)
Bushing
Grease Fitting
Hinge Pin
Roll Pin 1/2 x 2 1/2 HD spiral
Cylinder 5" x 24
Bushing
Lock Nut 5/16
Hose strap
Bushing
Turnbuckle Screw Left
Hex nut 1 1/2 left hand threads
Turnbuckle linkage tube
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
321-662
321-665
108-001
108-020
100-114
321-667
104-065
321-668
134-103
301-793
104-008
104-103
108-014
Float Link Plate
Float Link Pin
Flat washer 1/2 SAE
Lock Washer 1/2
Hex Bolt 1/2 x 1" grade 5
Float Link Center Pin
Linch Pin 5/16 x 1 11/16
Float Link Stop Pin
Wear Washer
Collar
Roll Pin 5/16 x 1 3/4 spiral
Roll Pin 3/8 x 2"
Flat Washer 1"
7-2
905 Series Toolbar
PARTS IDENTIFICATION
Stack Fold Hydraulic Assembly
1
3
3
2
1
4
5
905 Hydraulic Assembly
1. 1/4” Hydraulic Hose 9/16 FJX x 9/16 FJX ends
196-141
196-114
196-118
196-119
196-454
196-165
9 ft.
10 ft.
11 ft.
12 ft.
13 ft.
14 ft.
2. 194-194 cylinders 5 x 24
3. 198-080 elbows 7/8 MB x 9/16 MJ
4. 198-078 adaptors 3/4 MB x 9/16 MJ
5. 140-092 ISO tractor tips 3/4 O-ring
Parts listing for Gull Wing Kit shown on pgs. 4-5 and 4-6.
Parts for Hydraulic Hose Tee package shown on pg 4-8.
7-3
905 Series Toolbar
PARTS IDENTIFICATION
SAFETY LIGHTS Assembly
1
3
2
17
4
18
5
7
6
16
16
8
13
19
14
9
15
20
10
11
12
21
24
25
23
26
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
152-875
152-950
152-874
152-951
152-952
301-567
301-568
301-563
301-035
321-713
301-562
301-037
301-574
301-573
355-065
153-172
153-173
153-171
100-113
102-056
315-026
315-025
108-018
102-005
152-021
152-024
152-023
152-055
22
Amber Flashing Light (Wesbar Brand)
Amber Flashing Light (Cobo Brand)
Red Tail Light (Wesbar Brand)
Red Tail Light Right (Cobo Brand) (image shown with red lense to rear)
Red Tail Light Left (Cobo Brand) (image show with red lense to rear)
Adjustable Light Bracket Right (sometimes used on left for some products)
Adjustable Light Bracket Left (sometimes used on right for some products)
Adjustable Light Arm (28 1/4” long)
Adjustable Light Arm (18 1/4” long)
Adjustable Light Mount (13 14” long)
Adjustalbe Light Mount (9 1/8” long)
Adjustable Light Mount (5 3/4” long)
Center Light Bracket (26 1/2” tall from bar to light mounts) (decals not included)
Center Light Bracket (14 1/4” tall)
Light Bracket (9 1/4” tall)
Amber Retroreflective (yellow decal)
Red Retroreflective (red decal)
Orange Florescent decal
3/8 x 2 3/4 Grade 5 Hex Bolt (used on all bolted connections)
3/8 Nylon Lock Nut (used on all connections except for u-bolts)
U-Bolt 3/8 (7” x 7” toolbar)
U-Bolt 3/8 (5” x 7” toolbar)
3/8 Lock Washer
3/8 Grade 2 Hex Nut
7” Cable Tie
13” Cable Tie
28” Cable Tie
12” Cable Tie (not shown)
7-4
905 Series Toolbar
PARTS IDENTIFICATION
lIGHTS AND CABLES Assembly
30
33
33
31
34
34
32
30. 154-629 Module Cable 84” (Wesbar Brand)
154-682 Module Cable 192” (Wesbar Brand)
154-829 Front Module Harness 84” (Cobo Brand)
154-832 7 Pin Protective Boot (Cobo Brand) (not shown)
154-834 Replacement Module (Cobo Brand) (not shown)
31. 154-833 Front Harness Extension 10 foot
32. 154-630 Wishbone Light Cable 74” (Wesbar Brand)
154-830 Rear Wishbone Harness 74” (Cobo Brand)
33. 154-655 Red Light Extension Cable 13 foot (Wesbar Brand)
154-855 Red Light Extension Cable 13 foot (Cobo Brand)
34. 154-631 Amber Light Extension Cable 13 foot (Wesbar Brand)
154-831 Amber Light Extension Cable 13 foot (Cobo Brand)
601-999 Ag Light Package for 905 Stacker Bars (lights, cables, brackets, decals, etc.)
7-5
905 Series Toolbar
practice safe maintenance
WA R N I N G
off
DANGER
maintenance
Proper maintenance is your responsibility. Maintenance neglect and/or poor
maintenance practices can result in injury or death. Always use the proper tools
to maintain implement.
AVOID CRUSHING. Make sure all personnel are clear of the implement. Lower
implement to the ground, place tractor in park, turn off engine, and remove key.
USE BAR STANDS AND TO SUPPORT THE IMPLEMENT. Store implement on a
clean, dry, and level surface. An uneven surface could cause implement to shift or
fall, resulting in injury or death, as well as implement damage. Securely support
all implement components that must be raised. Store implement away from
human activity.
DANGER
DANGER
DANGER
AVOID ENTANGLEMENT. Never lubricate or service implement in motion. Keep
away from power driven parts when in motion. Disengage power sources prior
to maintaining implement. Injury or death can result from contact with power
driven parts when in motion.
AVOID CRUSHING. Do not stand between the tractor and implement when
connecting or disconnecting implement. Injury or death can result from being
trapped between the tractor and implement.
Escaping pressurized hydraulic fluid can penetrate skin, resulting in injury or
death. Relieve hydraulic system pressure before connecting or disconnecting
tractor. Use cardboard or wood, NOT BODY PARTS, to check for suspected
hydraulic leaks. Wear protective gloves and safety glasses or goggles when
working with hydraulic systems. If an accident occurs, see a doctor immediately
for proper treatment.
8-1
905 Series Toolbar
maintenance
practice safe maintenance
DANGER
Never operate a combustion engine in an enclosed area. Make sure there is
adequate ventilation. Exhaust fumes can cause asphyxiation.
CAUTION
Be extremely careful working around unshielded sharp edges. Injury may result
from contact with sharp edges.
Keep all parts in good condition and properly installed. Replace damaged or
missing parts immediately.
Remove tools and unused parts prior to implement operation.
lubrication
GREASE
Grease-eight zerks total per 905 toolbar.
Grease - use a high quality multi-purpose grease.
Follow recommended hourly service interval illustrated below.
Grease more frequently dependent upon frequency of wing stacking.
50
8-2
905 Series Toolbar
maintenance
implement inspection
When replacement parts are necessary for periodic maintenance and servicing,
genuine factory replacement parts must be used to restore implement to original
specifications. Replace broken or worn parts immediately. Contact your Orthman
dealer for replacement parts.
During break-in (40 hours) frequently (10 hours) check hardware for proper torque.
(pg. 8 - 4)
Before each use, check hardware for wear and proper torque. (pg. 8 - 4) Replace
damaged or missing hardware with hardware of an identical grade to restore
implement to original specifications.
Do not allow debris to build up on any surface of the implement.
Replace all shields and guards. Be sure all tools, parts, and service equipment are
removed prior to operating implement.
implement storage
Clean and touch up paint seasonally to avoid corrosion and rust. Contact your
Orthman dealer for touch up paint.
Inspect all safety and Orthman decals and replace if missing or damaged. Contact
your Orthman dealer for replacement decals. (pg. 2-7, 2-8)
Grease all zerks regardless of hourly interval prior to storage. (pg. 8-2)
Check all hardware according to torque specifications prior to storage. (pg. 8-4)
Replace all worn or damaged parts prior to storage.
Store inside if possible. Storing implement inside will prolong the life of the
905 Stacker Bar components.
WA R N I N G
AVOID CRUSHING Make sure all personnel are clear of the implement. Lower
implement to the ground, place tractor in park, turn off engine, and remove key.
off
DANGER
USE BAR STANDS TO SUPPORT THE IMPLEMENT. Store implement on a clean,
dry, and level surface. An uneven surface could cause implement to shift or fall,
resulting in injury or death, as well as implement damage. Securely support all
implement components that must be raised. Store implement away from human
activity.
8-3
905 Series Toolbar
maintenance
torque specifications
RECOMMENDED DRY BOLT TORQUE
SAE GRADE 5
Bolt Size
ft. - lb.
3/8
32
7/16
52
1/2
80
9/16
115
5/8
160
3/4
280
7/8
455
1
680
1 1/8
850
1 1/4
1200
SAE GRADE 8
Bolt Size
ft. - lb.
3/8
36
7/16
59
1/2
88
9/16
130
5/8
175
3/4
315
7/8
510
1
760
1 1/8
1075
1 1/4
1500
8-4
905 Series Toolbar
NOTES:
8-5
905 Series Toolbar
NOTES:
8-6
905 Series Toolbar
NOTES:
8-7
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