Metcalfe Ti32R Meat Mincer Instructions

Metcalfe Ti32R
Meat Mincer
Installation & Operating Instructions
t 01766 830 456
e [email protected]
w www.metcalfecatering.com
1
Index
Your Mincer
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3
Technical Data
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4
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Optional Accessories
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5
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Unpacking ........................................................................................
6
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Location ...........................................................................................
6
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Electrical Connection
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6
Operation …………………………………………………………………………………………………..
7
Cleaning Instructions ....................................................................................
8
Troubleshooting ………………………………………………………………………………………..
8
Spare Parts & Service Contact Details ...........................................................
9
Warranty
10
Installation
......................................................................................................
2
Your Mincer
1.
2.
3.
4.
5.
Loading hopper
Machine body
Control switch ON / OFF
Mouth lock lever
Locking handwheel
1
5
4
2
3
Grinding Unit Assembly
1.
2.
3.
4.
5.
Grinding mouth/mincing barrel
Feed screw
Cutting knife
Drilled extrusion plate (6mm)
Locking handwheel
3
Metcalfe Ti32R Meat Mincer
The Metcalfe Ti32R is a heavy-duty meat mincer offering excellent performance with an output of up to
600kgs of meat per hour.
Features
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Structured in cast alloy covered entirely in stainless steel
Output of up to 600kg per hour
Self-ventilated motor
Speed reducer with 4 oil-immersed gears made from hardened steel enclosed in an oil-tight
gearcase
All the machine parts can easily be cleaned with a damp cloth
Grinding unit can be removed completely for easy cleaning
Stainless steel tray and hopper
On / Off switch protection with waterproof rubber cover
Supplied with 6mm extrusion plate
Additional mincing plates available
Available in single or three phase (special order)
CE Approved
Technical Specifications
Model
Product
Code
Phase
(Ø)
Motor
(Volt)
Frequency
(Hz)
AMP
(A)
Power
(kW) / (hp)
Ti32R
5MMSTC32
1
230
50
16.6
2.2 / 3.0
Turns
(rpm)
Output per hour
(kgs)
Outlet Mouth
(mm)
Insert Mouth
(mm)
Supplied Plate
(mm)
140
600
98
Ø 52
Ø6
Overall Dimensions
D x W x H (mm)
Net Weight
(kg)
Packed Dimensions
D x W x H (mm)
Packed Weight
(kg)
Volume
(m3)
475 x 300 x 560
52
620 x 430 x 650
55
0.173
Dimensions
4
Optional Accessories
If you require a finer or coarser grind there are a range of different sized extrusion plates available.
Please contact our sales department (see page 9 for contact details):
Part No.
Product Description
FM0413/3
Extrusion Plate – 3mm
FM0414/3.5
Extrusion Plate – 3.5mm
FM0502/4.5
Extrusion Plate – 4.5mm
FM0502/6
Extrusion Plate – 6mm
FM0502/8
Extrusion Plate – 8mm
FM0503
Knife
5
Installation
Unpacking
Unpack the mincer immediately after receipt. Please inspect the mincer to ensure no damage has
occurred in transit and that all parts have been provided. If the machine is found to be damaged, keep all
the packaging material and contact us immediately or contact your source of the equipment. Never
attempt to operate the machine with damaged parts. Report any deficiencies to the dealer that supplied
the machine.
You should receive with your mincer:
1 x Meat Mincer
1 x Hopper tray
1 x Food pusher
1 x 6mm Extrusion Plate
1 x Instruction Manual
If the above item was not received with your mincer, please refer to page 9 for contact details and
inform us immediately for replacements.
Before using the mincer, please read this manual thoroughly. Do not proceed with any installation nor
operation if you have any questions or do not understand anything within this manual. Please see
contact details on page 9 for assistance.
Location
Select a location for the machine keeping these points in mind:
• Position on a flat, stable surface
• Easy access for cleaning, maintenance and servicing
• Clearance for operating controls
• Sufficient space above the hopper to load the meat
• The work surface or bench must be able to support a load of 55kgs
• The rear ventilation outlet of the mincer must not be blocked.
Ambient Conditions
• The minimum requirement for all electrical equipment’s correct operation is an air temperature of
between +5℃ and +40℃.
• Electrical equipment operates correctly when the relative humidity does not exceed 95% at a
maximum temperature of +40℃.
• Electrical equipment operates correctly at altitude up to 1000m.
• Electrical equipment is designed to withstand and be protected against the effects of
transportation, and storage temperature within a range of -25℃ to +55℃ and for short periods not
exceeding 24h at up to +70℃.
Electrical Connection
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Before connecting the mincer to an electrical supply, please read the specifications on the rating
plate to ensure that they comply with those of the electrical supply.
The single-phase machine works off 230V 50Hz 1ph supply and must be fitted with a 32 amp
commando plug or hard wired.
The three-phase machine works off 400V 50Hz 3 phase supply. Ensure that the feed screw is
turning in an anti-clockwise direction. If it is turning clockwise, switch off the machine, unplug it,
disconnect two phase conductors and invert them.
An electrical supply should be available within the reach of the included power cord. DO NOT use
extension cords to connect the machine’s power cord to the electrical supply. The low AMP supply
could damage the mixer or cause a fire.
All wiring connections must be checked and tight.
6
Operation
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The mincer is designed to mince fresh meat only, not frozen.
The meat must be free of bones or other parts.
DO NOT feed meat into the appliance by hand. ALWAYS use the pusher supplied
DO NOT use fingers to clear the exit hole while the appliance is turned on
DO NOT allow the motor to work against a blockage for any length of time
DO NOT immerse in water
DO NOT remove the hopper during operation
DO NOT adjust the mouth lock lever or locking handwheel whilst the machine is in operation or
sooner than 5 seconds after turning it off
DO NOT use the machine without all parts in place
DO NOT use extrusion plates with holes larger than 8mm in diameter
DO NOT use inflammable, corrosive or harmful substances to clean the machine.
Prepare your machine
NOTE: Clean the appliance with warm soapy water and dry thoroughly before using for the first time.
Assemble the Grinding Unit
1.
2.
3.
4.
5.
6.
7.
8.
Take the grinding mouth/mincing barrel (1) and insert the screw (2)
Then attach the cutting knife (3), taking care to ensure it is the correct way round
Then attach the extrusion plate (4)
Finally screw the locking handwheel (5) in place. (For three phase machines slacken the blockage
wheel slightly to avoid too much pressure on the extrusion plate and knife.)
Insert the assembled unit into the mouth of the machine
Lock into place using the mouth lock lever
Ensure the hopper is in position in the machine neck. The Ti32R is fitted with a safety
microswitch which will prevent the machine from working if the hopper is not in position
The machine is ready to use
Operation
1.
2.
3.
4.
5.
Cut the meat into small enough pieces to fit in to the hole in the hopper tray
Place the meat in the hopper
Turn the power switch ON
Feed the meat into the machine neck using the food pusher
When all the minced meat has come out of the machine turn the power switch OFF
NEVER push the meat into the neck using your fingers
DO NOT run the machine empty.
7
Cleaning Instructions
ALWAYS disconnect from the power source when cleaning or servicing this machine.
ALWAYS take care when cleaning parts as grazing and/or abrasion could result from contact with rough
parts
ALWAYS take care when cleaning sharp components to avoid cuts
NEVER attempt to clean this machine while it is in motion, serious injury could result.
NEVER use a scrubber pad, steel wool, or abrasive material to clean the mixer.
NEVER use bleach or bleach based cleaner.
Part
Recommended Cleaning
Frequency
Parts
Hand wash using soap and water, rinse, dry and sanitise
Clean after each use
Exterior
Wipe with a clean damp cloth, dry & sanitise
Daily
Troubleshooting
Problem
The unit is not working
Motor is overheating
Blockage
Possible Causes
Action Required
Power not connected correctly
Check the plug
Fuse has blown
Replace fuse (16 amp)
Thermal overload triggered
Wait for motor to cool down
Voltage is too low
Check voltage
Overload
Reduce volume of ingredients
Bone fragments in meat
Disassemble the grinding unit by
loosening the grinding mouth block knob,
not the locking handwheel. Remove the
blockage and reassemble
If the machine is making unusual noises or traces of oil are found on the feed screw or elsewhere, the
machine must be turned off and an engineer visit arranged.
WARNING – IF EQUIPMENT DOES NOT WORK, PLEASE ENSURE IT IS SERVICED BY A METCALFE
APPOINTED ENGINEER
8
Spare Parts and Service
For more information on Metcalfe spare parts, accessories and service support, including breakdown
drawings and parts lists please contact us on the details below.
Please always quote the Serial Number of the machine. This can be found on the serial number plate
which is located on the rear of the machine.
Metcalfe Sales & Spares Department
[email protected]
Metcalfe Service Department
[email protected]
Metcalfe Website
www.metcalfecatering.com
Metcalfe Telephone Number
01766 830 456
Additional copies of this instruction manual can be obtained by either visiting our website or contacting
the sales department.
9
Metcalfe Warranty
All Metcalfe products are guaranteed against defects in material and workmanship for a period of one
year from date of Invoice, except where specially noted.
The Company's obligation under this warranty is limited to repairing or replacing, without charge, any
part or parts found to be defective under normal use, in accordance with the specified operations manual
and capacity ratings.
On all return to factory warranty items, it is the responsibility of the purchaser to return the entire unit to
the factory, in a clean condition, properly packed and labelled.
All repairs, alterations or replacement of materials or parts not authorised by Metcalfe will automatically
void all warranties in their entirety.
All Metcalfe slicers (except Simple Line) are covered by a 2-year warranty (1st year parts and labour, 2nd
year parts only) and full after sales service.
All Metcalfe MP mixers and EC20 chipper are covered by a 3-year warranty (1st year parts and labour, 2nd
& 3rd year parts only) and full after sales service.
There is a limited 6-month warranty on the following:
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Mixer attachments (beater, whisk and dough hook)
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Parts purchased or supplied for the repair of Metcalfe equipment
This warranty does not cover the following:
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Failure due to neglect, abuse, careless handling or misuse of machine
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Failure caused due to improper maintenance
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Blender clutches
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Knives and gears on can openers
•
Sharpening of slicer blades
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General wear and tear
Metcalfe and its suppliers reserve the right to make changes in design and specification to any product
without prior notification.
10
NS Slicers
Potato Peelers
Ceado
Roband
12/2023
Metcalfe Catering Equipment Ltd
Haygarth Park
Blaenau Ffestiniog
Gwynedd, LL41 3PF
t 01766 830 456
e [email protected]
11
w www.metcalfecatering.com