Mitsubishi Electric FR-A8AX Instruction Manual
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The Mitsubishi Electric FR-A8AX is a versatile plug-in option for inverters. This 16-bit digital input function device provides advanced control and monitoring capabilities for various industrial applications. Its user-friendly interface and robust construction make it a reliable choice for demanding environments. With its compact design and easy installation process, the FR-A8AX offers a cost-effective solution for enhancing the performance and efficiency of your inverter systems.
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INVERTER Plug-in option FR-A8AX INSTRUCTION MANUAL 16-bit digital input function PRE-OPERATION INSTRUCTIONS 1 INSTALLATION 2 16-BIT DIGITAL INPUT 3 Safety instructions Thank you for choosing this Mitsubishi Electric inverter plug-in option. This Instruction Manual provides handling information and precautions for use of this product. Incorrect handling might cause an unexpected fault. Before using this product, read this Instruction Manual carefully to ensure proper use. Please forward this Instruction Manual to the end user. Do not attempt to install, operate, maintain or inspect this product until you have read this Instruction Manual and supplementary documents carefully. Do not use this product until you have a full knowledge of this product mechanism, safety information and instructions. In this Instruction Manual, the safety instruction levels are classified into "WARNING" and "CAUTION". WARNING Incorrect handling may cause hazardous conditions, resulting in death or severe injury. CAUTION Note that even the Incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may cause only material damage. CAUTION level may lead to a serious consequence depending on conditions. Be sure to follow the instructions of both levels as they are critical to personnel safety. Electric shock prevention WARNING Do not remove the front cover or the wiring cover of the inverter while the inverter power is ON, and do not operate the inverter with the front cover or the wiring cover removed as the exposed high voltage terminals or the charging part of the circuitry can be touched. Doing so may cause an electric shock. Even if power is OFF, do not remove the front cover of the inverter except for wiring or periodic inspection as the inside of the inverter is charged. Doing so may cause an electric shock. Before wiring or inspection, check that the display of the inverter operation panel is OFF. Any person who is involved in wiring or inspection shall wait for 10 minutes or longer after the power supply has been cut off, and check that there are no residual voltage using a digital multimeter or the like. The capacitor is charged with high voltage for some time after power OFF, and it is dangerous. Any person who is involved in wiring or inspection of this product shall be fully competent to do the work. This product must be installed before wiring. Otherwise you may get an electric shock or be injured. Do not touch this product or handle the cables with wet hands. Doing so may cause an electric shock. Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Doing so may cause an electric shock. 2 Injury prevention CAUTION The voltage applied to each terminal must be as specified in the Instruction Manual. Otherwise an explosion or damage may occur. The cables must be connected to the correct terminals. Otherwise an explosion or damage may occur. The polarity (+ and -) must be correct. Otherwise an explosion or damage may occur. While power is ON or for some time after power OFF, do not touch the inverter as it will be extremely hot. Doing so may cause burns. Additional instructions The following instructions must be also followed. If this product is handled incorrectly, it may cause unexpected fault, an injury, or an electric shock. CAUTION Transportation and installation Do not install or operate this product if it is damaged or has parts missing. Do not stand or place heavy objects on this product. Ensure the mounting orientation of this product is correct. Foreign conductive objects must be prevented from entering the inverter. That includes screws and metal fragments or flammable substance such as oil. If halogens (including fluorine, chlorine, bromine, and iodine) contained in fumigants for wood packages enter this product, the product may be damaged. Prevent the entry of fumigant residuals or use an alternative method such as heat disinfection. Note that sterilization or disinfection of wood packages should be performed before packing the product. Test operation Before starting operation, confirm or adjust the parameter settings. Failure to do so may cause some machines to make unexpected motions. WARNING Usage Do not modify this product. Do not remove any part which is not instructed to be removed in the Instruction Manuals. Doing so may lead to a failure or damage of this product. 3 CAUTION Usage As all parameters return to their initial values after Parameter clear or All parameter clear is performed, the parameters must be set again as required before the operation is started. To avoid damage to this product due to static electricity, static electricity in your body must be discharged before you touch this product. Maintenance, inspection and parts replacement Do not carry out a megger (insulation resistance) test. Disposal This product must be treated as industrial waste. General instruction For clarity, illustrations in this Instruction Manual may be drawn with covers or safety guards removed. Ensure all covers and safety guards are properly installed prior to starting operation. 4 — CONTENTS — Safety instructions 2 1 7 PRE-OPERATION INSTRUCTIONS 1.1 Unpacking and checking the product............................................................................................................................7 1.1.1 1.2 1.3 2 Product confirmation ............................................................................................................................................................. 7 Component names ..........................................................................................................................................................8 Specifications ..................................................................................................................................................................9 INSTALLATION 2.1 2.2 2.3 3 Pre-installation instructions .........................................................................................................................................10 Installation procedure ...................................................................................................................................................11 Wiring..............................................................................................................................................................................15 16-BIT DIGITAL INPUT 3.1 3.2 3.3 3.4 3.5 19 Connection diagram ......................................................................................................................................................19 Terminals........................................................................................................................................................................21 Code input example.......................................................................................................................................................22 Parameter list .................................................................................................................................................................23 Setting the parameter....................................................................................................................................................24 3.5.1 3.5.2 3.5.3 3.5.4 3.5.5 3.6 10 Selection of input method (Pr.304) ..................................................................................................................................... 24 Read timing operation selection (Pr.305) ........................................................................................................................... 25 Bias and gain adjustment (Pr.300 to Pr.303)...................................................................................................................... 27 Digital input unit selection (Pr.329) ..................................................................................................................................... 29 16-bit digital torque command (FR-A800 series only)......................................................................................................... 31 Precautions ....................................................................................................................................................................34 5 APPENDIX Appendix 1 Appendix 2 Appendix 3 Appendix 4 Appendix 5 Appendix 6 35 Instructions for compliance with the EU Directives ....................................................................................35 Instructions for EAC .......................................................................................................................................36 Restricted Use of Hazardous Substances in Electronic and Electrical Products .....................................37 Referenced Standard (Requirement of Chinese standardized law) ...........................................................38 Regarding Directive on Waste Electrical and Electronic Equipment .........................................................39 Compliance with the UK certification scheme .............................................................................................40 REVISIONS 6 43 1 PRE-OPERATION INSTRUCTIONS 1.1 Unpacking and checking the product Take the plug-in option out of the package, check the product name, and confirm that the product is as you ordered and intact. This product is a plug-in option made for the FR-A800/F800 series. 1.1.1 Product confirmation 1 Check the enclosed items. Plug-in option: 1 Mounting screws (M3 8 mm): 2 (Refer to page 11.) Spacer: 2 (Refer to page 11.) PRE-OPERATION INSTRUCTIONS 7 1.2 Component names Front view Rear view (a) (d) (c) (a) X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 (a) (b) X10 X11 X12 X13 X14 X15 DY (a) Symbol Name Refer to page Description a Mounting hole Used to fix this product to the inverter by inserting a mounting screw or a spacer. 11 b Terminal block Used for connecting devices to input signals to the inverter. 15 c Switch for manufacturer setting d Board mounted option connector 8 Switch for manufacturer setting. Do not change the initially-set status( ). Used to connect this product to the option connector on the inverter. PRE-OPERATION INSTRUCTIONS ― 11 1.3 Specifications Types of digital input signals 3-digit or 4-digit BCD code 12-bit or 16-bit binary Selection of digital input signals On operation panel or parameter unit 1 Input current 5 mA (24 VDC) ... Per circuit Input specifications Relay contact signal or open collector input Adjustment function • Bias and gain • Analog compensation input (set on operation panel) PRE-OPERATION INSTRUCTIONS 9 2 INSTALLATION 2.1 Pre-installation instructions Check that the inverter's input power and the control circuit power are both OFF. CAUTION • Do not install or remove the plug-in option while the input power is ON. Doing so may damage the inverter or plug-in option. • To avoid damage due to static electricity, static electricity in your body must be discharged before you touch the product. 10 INSTALLATION 2.2 1. 2. 3. 4. Installation procedure Remove the inverter front cover. (Refer to Chapter 2 of the Instruction Manual (Detailed) of the inverter instructions for removing the front cover.) Insert two spacers into the mounting holes that will not be used for mounting screws (see the diagrams on page 12 to identify the holes). Fit the board mounted option connector on this product to the guide of the option connector on the inverter, and insert the option as far as it goes. Fasten this product to the inverter using the two mounting screws through the holes on either side (tightening torque 0.33 N·m to 0.40 N·m). If the screw holes do not line up, the connector may not be inserted deep enough. Check the connector. Option connector on the inverter Spacer Spacer Example of installation to connector 1 INSTALLATION 11 2 Insertion positions of screws and spacers (RS-485 model) Spacer Mounting screw Connector 3 Spacer Mounting screw Spacer Spacer Connector 2 Spacer Mounting screw 12 INSTALLATION Connector 1 Spacer Mounting screw Insertion positions of screws and spacers (Ethernet model) Spacer Mounting screw 2 Connector 3 Spacer Mounting screw Spacer Connector 2 Connector 1 The option connector 2 cannot be used because the Ethernet board is installed in the initial status. The Ethernet board must be removed to install a plug-in option to the option connector 2. (However, Ethernet communication is disabled in that case.) Mounting screw Spacer INSTALLATION 13 NOTE • When installing/removing the plug-in option, hold the sides of the option. Do not press on the parts on the option circuit board. Stress applied to the parts by pressing, etc. may cause a failure. • Be careful not to drop mounting screws during the installation or removal of the plug-in option. • Only one option attached to the option connector with high priority can function at once if more than one option of the same name are installed together on an inverter. Priority is given to option connectors in descending order (1 to 3), and options having a lower priority do not function. • When the inverter cannot recognize the option due to improper installation or any other reason, the protective function (E.1 to E.3) is activated and the inverter cannot be operated. The indication shown (when a fault occurs) depends on the connector used (option connector 1 to 3). Mounted position Fault indication Option connector 1 Option connector 2 Option connector 3 • When removing the plug-in option, remove the two screws on either side, and then pull it straight out. Pressure applied to the option connector and to the option board may break the option. 14 INSTALLATION 2.3 1. Wiring For the wiring, strip off the sheath of a cable, and use it with a crimp terminal. For single wire, the stripped wire can be used without crimp terminal. Connect the end of wires (crimp terminal or stranded wire) to the terminal block. Strip the signal wires as follows. If too much of the wire is stripped, a short circuit may occur with neighboring wires. If not enough of the wire is stripped, wires may become loose and fall out. Twist the stripped end of wires to prevent them from fraying. Do not solder them. Wire strip length 2 10mm Crimp the terminals on the wire. Insert the wire into a crimp terminal, making sure that 0 to 0.5 mm of the wire protrudes from the end of the sleeve. Check the condition of the crimp terminals after crimping. Do not use the crimp terminals of which the crimping is inappropriate, or the face is damaged. Unstranded wires ire ve lee W S 0t o0 .5 mm Damaged Crumpled tip Wires are not inserted into the sleeve CAUTION • After wiring, wire offcuts must not be left in the inverter. They may cause a fault, failure or malfunction. INSTALLATION 15 Crimp terminals commercially available (as of October 2020. The product may be changed without notice.) Wire gauge With insulation sleeve (mm2) Ferrule part No. Without insulation sleeve For UL wire*1 0.3 AI 0,34-10TQ — — 0.5 AI 0,5-10WH — AI 0,5-10WH-GB 0.75 AI 0,75-10GY A 0,75-10 AI 0,75-10GY-GB 1 AI 1-10RD A 1-10 AI 1-10RD/1000GB 1.25, 1.5 AI 1,5-10BK A 1,5-10 — 0.75 (for two cables) AI-TWIN 2 × 0,75-10GY — — *1 16 Crimping tool model No. Phoenix Contact Co., Ltd. CRIMPFOX 6 A ferrule terminal with an insulation sleeve compatible with the MTW wire which has a thick wire insulation. Wire gauge (mm2) 0.3 to 0.75 Manufacturer Blade terminal part No. BT 0.75-11 INSTALLATION Insulation cap part No. VC 0.75 Manufacturer NICHIFU Co., Ltd. Crimping tool model No. NH 69 2. Insert the wire into the socket. When using single wire or stranded wires without crimp terminal, push an open/close button all the way down with a flathead screwdriver, and insert the wire. Open/close button Flathead screwdriver 2 • Wire removal Pull the wire while pushing the open/close button all the way down firmly with a flathead screwdriver. Open/close button Flathead screwdriver INSTALLATION 17 NOTE • When using stranded wires without a crimp terminal, twist enough to avoid short circuit with a nearby terminals or wires. • Pulling out the wire forcefully without pushing the open/close button all the way down may damage the terminal block. • Use a small flathead screwdriver (tip thickness: 0.4 mm/tip width: 2.5 mm). If a flathead screwdriver with a narrow tip is used, terminal block may be damaged. Commercially available products (as of October 2020. The product may be changed without notice.) Product name Model Manufacturer Screwdriver SZF 0- 0,4 × 2,5 Phoenix Contact Co., Ltd. • Place the flathead screwdriver vertical to the open/close button. In case the blade tip slips, it may cause an inverter damage or injury. • When wiring cables to the inverter's RS-485 terminals while a plug-in option is mounted, take caution not to let the cables touch the circuit board of the option or of the inverter. Otherwise, electromagnetic noises may cause malfunctions. 18 INSTALLATION 3 16-BIT DIGITAL INPUT 3.1 Connection diagram Relay contact signal input (sink logic*3) 1s 10s 100s 1000s X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 DY SD∗1 FR-A8AX Open collector signal input (sink logic*3) AY41 type transistor output unit ∗2 1s 10s 100s 1000s Reading command Inverter 1 2 3 4 5 6 7 8 X0 X1 X2 X3 X4 X5 X6 X7 9 10 11 12 13 14 15 16 17 18 19 35 36 FR-A8AX 3 X8 X9 X10 X11 X12 X13 X14 X15 ∗2 DY PC∗1 Inverter 16-BIT DIGITAL INPUT 19 *1 *2 *3 Use terminal SD or PC on the inverter. AY41 type unit requires 24 VDC power. Example of connection with the output module (AY41 type) of Mitsubishi Electric programmable controller. For details on the output module, refer to the Instruction Manual of the output module. The control logic is the same as that of the inverter. When the logic of the inverter is changed, the option logic also changes. Refer to the Instruction Manual of the inverter for how to switch the control logic of the inverter. NOTE • As the input signals are at low level, use two parallel micro signal contacts or a twin contact for relay contact inputs to prevent a contact fault. Micro signal contacts Twin contacts • A transistor of the following specifications should be selected for the open collector signal: Electrical characteristics of the transistor used Ic ≥ 10 mA Leakage current: 100 μA maximum VCE ≥ 30 V Ic ≥ 10 mA, VCE (sat) voltage is 3 V maximum • Notes on descriptions in this Instruction Manual Connection diagrams in this Instruction Manual appear with the control logic of the input terminals as sink logic, unless otherwise specified. 20 16-BIT DIGITAL INPUT 3.2 Terminals • FR-A8AX X0 X1 X2 X3 X4 X5 X6 X7 X8 X9 X10 X11 X12 X13 X14 X15 DY Terminal location Terminal symbol 3 Description *1 X0 to X15 Digital signal input terminal (frequency setting / torque command signal terminal ). Input the digital signal at the relay contact or open collector terminal. (Refer to page 19.) For the digital signal input, choose either BCD code or binary. BCD code input is 3-digit (999 maximum) or 4-digit (9999 maximum). Binary input is 12-bit (X0 to X11, HFFF maximum) or 16-bit (X0 to X15, HFFFF maximum). DY Data read timing input signal. Use when a digital signal read timing signal is necessary. When Pr.305 Read timing operation selection = "1", data is read only while the DY signal is ON. In addition, the X0 to X15 data before the signal is turned OFF is retained by turning OFF the DY signal. (Refer to page 25.) SD Common terminal (sink). Common terminal for digital and data read timing signals. Use terminal SD of the inverter. PC External transistor common (sink), common terminal (source). Connect this terminal to the external power supply common terminal (+) of a transistor output (open collector output) device, such as a programmable controller, to avoid malfunction by undesirable current. When the source logic is selected, this terminal is used as a common terminal. Use terminal PC of the inverter. Built-in option Inverter *1 Torque command values can be input to the FR-A800 series only. 16-BIT DIGITAL INPUT 21 3.3 Code input example The following table explains examples of terminal status and input value during BCD code input and binary input. BCD code input (when the input value is 6325) Terminal Digit Terminal input status Input value name 1 10 100 1000 Binary input (when the input value is HAB65) Terminal Terminal input Input value Input value name status (hexadecimal) (decimal) X0 ON X0 ON X1 OFF X1 OFF X2 ON X2 ON X3 OFF X3 OFF X4 OFF X4 OFF X5 ON X5 ON X6 OFF X6 ON X7 OFF X7 OFF X8 ON X8 ON X9 ON X10 OFF 5 2 3 X9 ON X10 OFF ON X11 OFF X11 X12 OFF X12 OFF X13 ON X13 ON X14 ON X14 OFF X15 OFF X15 ON NOTE 6 5 6 43877 B A • For BCD code input, the input value of each digit is from 0 to 9. When a value greater than 9 is input, it becomes invalid and the last value is retained. • When Pr.304 Digital input and analog input compensation enable/disable selection = "0 to 4", X12 to X15 become disabled. 22 16-BIT DIGITAL INPUT 3.4 Parameter list The following parameters are used for the plug-in option (FR-A8AX). The FR-A8AX does not function with the initial setting. When a value other than "9999" is set in Pr.304, digital input is enabled. Set the following parameters according to applications. Pr. Pr. group Name Setting range Minimum setting increments 300*1 D600*1 BCD input bias 0 to 590 Hz 0.01 Hz *1 301 D601 *1 BCD input gain 0 to 590 Hz, 9999 0.01 Hz 302*1 D602*1 BIN input bias 0 to 590 Hz 303*1 D603*1 BIN input gain 304*1 D604*1 Digital input and analog input compensation enable/disable selection 305*1 D605*1 Initial value Refer to page 0 Hz 28 *3 28 0.01 Hz 0 Hz 28 0 to 590 Hz, 9999 0.01 Hz 60/50 Hz*3 28 0 to 4, 10 to 14, 9999*4 1 9999 24, 25, 31 60/50 Hz Read timing operation selection 0, 1, 10 1 0 25 D606 *1*2 Digital input unit selection 0, 1, 2, 3 1 1 29 D620 *1*5 Digital torque command bias 0 to 400% 1% 0 31 448 D621 *1*5 Digital torque command gain 0 to 400%, 9999 1% 150% 31 804*5 D400*5 Torque command source selection 0, 1, 3 to 6 1 0 31 *1*2 329 *1*5 447 *1*5 *1 *2 *3 *4 *5 Parameters which can be displayed when the plug-in option (FR-A8AX) is mounted. For Pr.329, write is disabled during operation even when "2" is set in Pr.77. To change the parameter setting value, stop the operation. Also, parameter clear is invalid. The initial values differ for the FM type and CA type of the inverter. The setting range of Pr. 304 differs according to the inverter used. (Refer to page 24) These parameters can be set for the FR-A800 series only. 16-BIT DIGITAL INPUT 23 3 NOTE • For binary input, the input data is taken in hexadecimal, and for BCD code input, the input data is taken in decimal. 3.5 Setting the parameter 3.5.1 Selection of input method (Pr.304) Availability of analog input Pr.304 setting BCD code input compensation*1 (: Enabled, : Disabled) Binary input 0 3 digits 1 12 bits 2 3 digits 3 12 bits 4*2 12 bits. Torque command value input. 10 4 digits 11 16 bits 12 4 digits 13 16 bits 14*2 16 bits. Torque command value input. 9999 (Initial value) No function *1 *2 24 Use terminal 1 for analog input compensation. Refer to the Instruction Manual (Detailed) of the inverter for details on terminal 1. These parameters can be set for the FR-A800 series only. For details on the torque command value input, refer to page 31. 16-BIT DIGITAL INPUT NOTE • Signals X12 to X15 become invalid when "0 to 4" is set in Pr.304. • Refer to page 22 for a BCD code/binary input example. • If 0 to 5 V (0 to 10 V) is input at the inverter terminal 1 from the external potentiometer with the FR-A8AX installed, the inverter operates at the frequency obtained by adding the FR-A8AX BCD code input and the compensation input from terminal 1 only when "2, 3, 12, or 13" is set in Pr.304. For example, when switching the inputs to perform manual operation with potentiometer input or automatic operation with BCD code input, set the BCD code input to "0" under manual operation. 3.5.2 Read timing operation selection (Pr.305) Filter Description 0 (Initial value) Pr.305 setting Not used The set frequency data entered from the digital signal input terminals (X0 to X15) is always imported independently of whether the DY signal is ON or OFF. 1 Not used The set frequency data entered from the digital signal input terminals (X0 to X15) is imported only when the DY signal is ON. The set frequency data is not imported when the DY signal is OFF. Therefore, even if the input status of the X0 to X15 signal changes, the set frequency data before the DY signal is turned OFF is valid. 3 The set frequency data entered from the digital signal input terminals (X0 to X15) is always imported independently of whether the DY signal is ON or OFF. The filter absorbs subtle timing differences of digital signal acquisition. 10 Used X0 X1 X2 ON ON ON Filter enabled X0 ON X1 ON X2 ON 16-BIT DIGITAL INPUT 25 When "0 or 10" is set in Pr.305 Filter (Pr. 305 = "10") Digital signal input (terminal X0 to X15) 20 ms or more required∗ Reflected on the set frequency Set frequency ∗ Hold the digital signal input (X0 to X15) status for 20 ms or more. Changing the signal within 20 ms may not reflect it on the set frequency. 20 ms maximum How to use the DY signal (when "1" is set in Pr.305) 1 ms or more 1 ms or more Digital signal input (terminal X0 to X15) 20 ms or more required Data read timing signal (terminal DY) OFF ON ON NOTE • When Pr.305 = "1", all terminals from X0 to X15 are recognized as OFF when the inverter is turned ON while terminal DY is in OFF state. 26 16-BIT DIGITAL INPUT 3.5.3 Bias and gain adjustment (Pr.300 to Pr.303) Pr. Name Setting range Initial value 300 BCD input bias 301 BCD input gain 0 to 590 Hz, 9999 60/50 Hz*1 302 BIN input bias 0 to 590 Hz 0 Hz 303 BIN input gain 0 to 590 Hz, 9999 60/50 Hz*1 *1 0 to 590 Hz 0 Hz The initial values differ for the FM type and CA type of the inverter. How to set the digital input value as the output frequency setting Output frequency (Hz) When "9999" is set in Pr.301 (BCD code input) or Pr.303 (binary input), the digital input value is set as the output frequency. (For example, to set the output frequency to 120 Hz when the BCD code input is "120") 3 120 Digital input signal (BCD) 0 120 NOTE • When this setting method is used, the "bias" setting (Pr.300 or Pr.302) cannot be made. 16-BIT DIGITAL INPUT 27 Bias/gain adjustment for digital inputs Output frequency(Hz) Bias adjustment Bias adjustments can be made for the digital input signal. Set the set frequency at the digital input signal of 0. For BCD code input, set using Pr.300, and for binary input, set using Pr.302. Gain adjustment Maximum output frequency (gain) adjustment can be made for the digital input signal. Set the output frequency when the digital input signal is "999" or "9999" (BCD code input), or "HFFF" or "HFFFF" (binary input). For BCD code input, set using Pr.301, and for binary input, set using Pr.303. Pr.301 Pr.303 Gain Pr.300 Pr.302 Bias 0 0 28 16-BIT DIGITAL INPUT 999(9999) Digital input signal (BCD) HFFF(HFFFF) Digital input signal (Binary) Pr.304 =“0, 2 (10, 12)” Pr.304 =“1, 3 (11, 13)” 3.5.4 Digital input unit selection (Pr.329) Pr. Name 329 Initial value Setting range Digital input unit selection 0, 1, 2, 3 1 When "9999" is set in Pr.301 or Pr.303, it is possible to set the increments when the digital input signal is set as the output frequency. (Refer to page 27.) Frequency = digital input signal value × Pr.329 input increments Input value increments Pr.329 setting 0 10 Available frequencies*1 12 bits BCD code 0 to 9990 Hz 16 bits Binary 0 to 40950 Hz BCD code 0 to 99990 Hz Binary 0 to 655350 Hz 1 (Initial value) 1 0 to 999 Hz 0 to 4095 Hz 0 to 9999 Hz 0 to 65535 Hz 2 0.1 0 to 99.9 Hz 0 to 409.5 Hz 0 to 999.9 Hz 0 to 6553.5 Hz 3 0.01 0 to 9.99 Hz 0 to 40.95 Hz 0 to 99.99 Hz 0 to 655.35 Hz *1 3 These are not the inverter maximum output frequencies. 16-BIT DIGITAL INPUT 29 <Example> • Pr.329 = "0" BCD code = 111→1110 Hz, binary = H100 (256 in decimal)→2560 Hz • Pr.329 = "1" BCD code = 111→111 Hz, binary = H100 (256 in decimal)→256 Hz • Pr.329 = "2" BCD code = 111→11.1 Hz, binary = H100 (256 in decimal)→25.6 Hz • Pr.329 = "3" BCD code = 111→1.11 Hz, binary = H100 (256 in decimal)→2.56 Hz NOTE • When a value other than "9999" is set in Pr.301 or Pr.303, Pr.329 becomes invalid. 30 16-BIT DIGITAL INPUT 3.5.5 16-bit digital torque command (FR-A800 series only) Pr. 304 Name Digital input and analog input compensation enable/disable selection Initial value Setting range 0 to 4, 10 to 14, 9999 9999 447 Digital torque command bias 0 to 400% 0 448 Digital torque command gain 0 to 400%, 9999 150% 804 Torque command source selection 0, 1, 3 to 6 0 Digital torque command can be given under torque control using the FR-A8AX. A digital command can be given using the FR-A8AX when "4 (12-bit)" or "14 (16-bit)" is set in Pr.304 and "4" is set in Pr.804. Pr.804 setting Description Remarks 0 Torque command by terminal 1 analog input 1 Torque command by parameter setting Setting value of Pr.805 or Pr.806 (-400% to 400%) 3 Torque command through the CC-Link / CC-Link IE Field Network / CC-Link IE TSN communication (FR-A8NC/FRA8NCE/FR-A8NCG) Torque command via PROFIBUS-DP communication (FRA8NP) Refer to the Instruction Manual of FR-A8NC/FRA8NCE/FR-A8NCG/FR-A8NP for details. 12-bit digital input (FR-A8AX) When "4" is set in Pr.304 16-bit digital input (FR-A8AX) When "14" is set in Pr.304 Torque command through the CC-Link / CC-Link IE Field Network / CC-Link IE TSN communication (FR-A8NC/FRA8NCE/FR-A8NCG) Torque command via PROFIBUS-DP communication (FRA8NP) Refer to the Instruction Manual of FR-A8NC/FRA8NCE/FR-A8NCG/FR-A8NP for details. 4 5 6 Refer to the Instruction Manual of the inverter for the details. 16-BIT DIGITAL INPUT 31 3 The input signal uses the last 15 (11) bits as torque command and the most significant bit as sign. When 16-bit is selected Bit15 Bit0 Sign bit 0: positive, 1: negative NOTE 0 to H7FFF • The digital torque command is input only as a binary input. • When a digital torque command is selected, Pr.329 Digital input unit selection becomes disabled. 32 16-BIT DIGITAL INPUT Input method of torque command Torque command may be input in either of the following two ways: Set the torque commands at 0 and H7FFF (H7FF) signal inputs Set the torque command value when the input signal is Torque command value "0" in Pr.447 and the torque command value when the Pr.448 150% input signal is "H7FFF (H7FF) in Pr.448. Initial value The figure on the right shows the case when the torque command value is set using input signal H7FFF (H7FF) when the torque command value is 150% (initial value of H7FFF Pr.448). When the most significant bit of input signal is (H7FF) Digital input positive, a negative torque command value (-150%) is H7FFF signal 0 Pr.447 (H7FF) also set at the same time. 3 -150% Most significant bit = 1 Most significant bit = 0 Use the digital input value as the torque command When "9999" is set in Pr.448, the input signal is considered as a torque command value. For example, the torque command value when the input signal is H190 is 400%, as shown below. Even if a value higher than H190 is input, the torque command value is clamped at 400%. Torque command value 400% H7FFF (H7FF) H190 0 H190 H7FFF Digital input signal (H7FF) -400% Most significant bit = 1 Most significant bit = 0 16-BIT DIGITAL INPUT 33 3.6 Precautions • Acceleration/deceleration time When the digital input signal is set as the frequency, the acceleration/deceleration time is the period of time required to reach Pr.20 Acceleration/deceleration reference frequency, in the same way when the analog input signal is set. • The following restrictions are applied on the digital input signal: When one of H0A to H0F is input to each digit while BCD code input is set, the operation is performed with the inputs previous to H0A to H0F. H0A to H0F inputs are ignored. If binary input is changed to BCD code input while H0A to H0F are being input, the set frequency becomes 0 Hz. • The priorities of the frequency setting are as follows: JOG > Stop-on contact (RT, RL) > Multi-speed command (RH, RM, RL) > PID (X14) > AU (terminal 4) > Pulse train input > Digital command by the FR-A8AX > terminal 2 Note that terminal 2 is invalid when the digital input is enabled. 34 16-BIT DIGITAL INPUT APPENDIX Appendix 1 Instructions for compliance with the EU Directives The EU Directives are issued to standardize different national regulations of the EU Member States and to facilitate free movement of the equipment, whose safety is ensured, in the EU territory. Since 1996, compliance with the EMC Directive that is one of the EU Directives has been legally required. When a manufacturer confirms its equipment to be compliant with the EMC Directive, the manufacturer must declare the conformity and affix the CE marking. • The authorized representative in the EU The authorized representative in the EU is shown below. Name: Mitsubishi Electric Europe B.V. Address: Mitsubishi-Electric-Platz 1, 40882 Ratingen, Germany EMC Directive We declare that this product conforms with the EMC Directive when installed in a compatible inverter, and affix the CE marking on the packaging plate. • EMC Directive: 2014/30/EC • Standard(s): EN 61800-3 (Second environment / PDS Category "C3") Note • To install and wire the inverter, refer to the "Instructions for compliance with the EU Directives" in the Instruction Manual enclosed with the inverter. • Confirm that the final integrated system with the inverter conforms with the EMC Directive. EU RoHS Directive We declare that this product conforms with the EU RoHS Directive (2011/65/EU) when installed in a compatible inverter, and affix the CE marking on the packaging plate. APPENDIX 35 Appendix 2 Instructions for EAC The product certified in compliance with the Eurasian Conformity has the EAC marking on the packaging plate. Note: EAC marking In 2010, three countries (Russia, Belarus, and Kazakhstan) established a Customs Union for the purposes of revitalizing the economy by forming a large economic bloc by abolishing or reducing tariffs and unifying regulatory procedures for the handling of articles. Products to be distributed over these three countries of the Customs Union must comply with the Customs Union Technical Regulations (CU-TR), and the EAC marking must be affixed to the products. For information on the country of origin, manufacture year and month, and authorized sales representative (importer) in the CU area of this product, refer to the following: • Country of origin indication Check the package of this product. Example: MADE IN JAPAN • Manufactured year and month Check the SERIAL number indicated on this product. □ ○ ○ ○○○ Symbol Year Month SERIAL Control number The SERIAL consists of one symbol, two characters indicating the production year and month, and three characters indicating the control number. The last digit of the production year is indicated as the Year, and the Month is indicated by 1 to 9, X (October), Y (November), or Z (December). • Authorized sales representative (importer) in the CU area The authorized sales representative (importer) in the CU area is shown below. Name: Mitsubishi Electric Turkey A.S. Head Office Address: Serifali Mahallesi Kale Sokak. No:41 34775 Umraniye, Istanbul, Turkey Phone: +90-216-969-25-00 Fax: +90-216-661-44-47 36 APPENDIX SERIAL Appendix 3 Restricted Use of Hazardous Substances in Electronic and Electrical Products The mark of restricted use of hazardous substances in electronic and electrical products is applied to the product as follows based on the “Management Methods for the Restriction of the Use of Hazardous Substances in Electrical and Electronic Products” of the People's Republic of China. ⭥ಘ⭥ᆀӗ૱ᴹᇣ⢙䍘䲀ࡦ֯⭘ḷ䇶㾱≲ ⧥ູؓᣚֵ⭞ᵕ䲆ḽ䇼 ᵜӗ૱ѝᡰਜ਼ᴹⲴᴹᇣ⢙䍘Ⲵ〠ǃਜ਼䟿ǃਜ਼ᴹ䜘Ԧྲл㺘ᡰ⽪DŽ Ьӗ૱ѝᡰਜ਼ᴹᇣ⢙䍘Ⲵ〠৺ਜ਼䟿 䜞Ԭ〦 䫻 3E ⊔ +J 䭿 &G ᴿᇩ⢟䍞 ޣԭ䬢 &U 9, ཐ⓪㚊㤥 3%% ཐ⓪ӂ㤥䟐 3%'( ⭥䐟ᶯ㓴Ԧ˄वᤜঠࡧ⭥䐟ᶯ৺ަᶴᡀⲴ䴦䜘Ԧˈ ྲ⭥䱫ǃ⭥ᇩǃ䳶ᡀ⭥䐟ǃ䘎᧕ಘㅹ˅ ǃ⭥ᆀ䜘Ԧ h ƻ h ƻ ƻ ƻ 䠁༣փǃ䠁䜘Ԧ h ƻ ƻ ƻ ƻ ƻ ṁ㜲༣փǃṁ㜲䜘Ԧ ƻ ƻ ƻ ƻ ƻ ƻ 㷪эǃ⭥㓯 ƻ ƻ ƻ ƻ ƻ ƻ к㺘 ᦞ6-7Ⲵ㿴ᇊ㕆ࡦDŽ ƻ˖㺘⽪䈕ᴹᇣ⢙䍘൘䈕䜘Ԧᡰᴹ൷䍘ᶀᯉѝⲴਜ਼䟿൷൘ *%7㿴ᇊⲴ䲀䟿㾱≲ԕлDŽ h˖㺘⽪䈕ᴹᇣ⢙䍘൘䈕䜘ԦⲴ㠣ቁа൷䍘ᶀᯉѝⲴਜ਼䟿䎵ࠪ *%7㿴ᇊⲴ䲀䟿㾱≲DŽ ণ֯㺘ѝ䇠䖭Ѫ hˈṩᦞӗ૱රਧˈҏਟ㜭Պᴹᴹᇣ⢙䍘Ⲵਜ਼䟿Ѫ䲀ࡦ٬ԕлⲴᛵߥDŽ ṩᦞӗ૱රਧˈа䜘࠶䜘Ԧਟ㜭нवਜ਼൘ӗ૱ѝDŽ APPENDIX 37 Appendix 4 Referenced Standard (Requirement of Chinese standardized law) This Product is designed and manufactured accordance with following Chinese standards. EMC: GB/T 12668.3 38 APPENDIX Appendix 5 Regarding Directive on Waste Electrical and Electronic Equipment This symbol mark is for EU countries only, and is according to the directive 2012/19/ EU Article 14 Information for users and Annex IX. This symbol mark means that electrical and electronic equipment, at their end-of-life, should be disposed of separately from your household waste. APPENDIX 39 Appendix 6 Compliance with the UK certification scheme We declare that this product conforms with the related technical requirements under UK legislation when installed in a compatible inverter, and affix the UKCA (UK Conformity Assessed) marking on the packaging plate. Approval conditions are the same as those for the EU Directives. (Refer to page 35.) UKCA marking: The UKCA marking is used for products sold in the markets of Great Britain (England, Wales, and Scotland) from January 1, 2021 after the departure of the UK from the EU on January 31, 2020. 40 APPENDIX MEMO APPENDIX 41 MEMO 42 APPENDIX REVISIONS *The manual number is given on the bottom left of the back cover. Revision date *Manual number Revision Aug. 2013 IB(NA)-0600495ENG-A First edition Oct. 2014 IB(NA)-0600495ENG-B Added • Compatibility with the FR-F800 series IB(NA)-0600495ENG-C Added • Instructions for compliance with the EU Directives • Instructions for EAC • Restricted Use of Hazardous Substances in Electronic and Electrical Products • Referenced Standard (Requirement of Chinese standardized law) • Regarding Directive on Waste Electrical and Electronic Equipment • Compliance with the UK certification scheme Dec. 2023 43 INVERTER HEAD OFFICE: TOKYO BUILDING 2-7-3, MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN IB(NA)-0600495ENG-C(2312) MEE Printed in Japan Specifications subject to change without notice.
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Key Features
- 16-bit digital input function for precise control and monitoring
- Plug-in option for easy installation and maintenance
- Compact design to save space in control panels
- User-friendly interface for quick and intuitive operation
- Robust construction for reliable operation in harsh environments
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Frequently Answers and Questions
What are the main applications of the FR-A8AX?
The FR-A8AX is commonly used in industrial automation systems for controlling motors, pumps, and other equipment.
Is the FR-A8AX compatible with all inverter models?
No, the FR-A8AX is specifically designed for use with Mitsubishi Electric FR-A8 inverters.
How do I install the FR-A8AX?
Refer to the product manual for detailed installation instructions.
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