Sumake SS-1240RGA-1 Owner's Manual

SUMAKE PNEUMATIC TOOLS
Middle Pressure Gravity Type Air Spray Gun
With 1000cc Alum. Cup
SS-1240RGA-1
Noise and Vibration:
Specification:
Free Type
Gravity
Standard Nozzle
1.3 mm
Option Nozzle
1.0mm, 1.4mm, 1.6mm,
1.8mm, 2.0mm
Capacity Of Cup
1.0 L
Air Consumption
9.9 CFM (280 L/min)
Air Inlet (NPS)
1/4” (6.35 mm)
Air Hose (NPS)
3/8” (10 mm)
Air Pressure
29psi (2kg/cm²) (2Bar)
Net Weight
1.54 lbs (0.7 kg)
Vibration
Noise
Remark
Sound Pressure Level
: 68 dB(A)
0.2 m/s²
Sound power level
: 79 dB(A)
Uncertainty
K= 1.5 m/s²
Uncertainty
K= 3dB
SUMAKE INDUSTRIAL CO., LTD
4F,NO.351,Yangguang St.,Neihu District TAIPEI, TAIWAN, ZIP:114-91
Please always
wear ear
protector at
environment
noise level > 80
dB(A) due to
risk of impaired
hearing!
SS-1240RGA-1-S-1507A-ITF
OPERATION INSTRUCTIONS
SPECIFICATION:
▉ Fluid orifice … 口 1.0mm 口 1.3mm 口 1.4mm 口 1.6mm 口 1.8mm 口 2.0mm
BE SURE TO READ THIS BEFORE YOU OPERATE THE TOOL
＊ Never point spray guns at yourself, people or animals.
＊ Never exceed maximum operation pressure and maximum operating temperature.
＊ Be sure to release air and fluid pressures before cleaning, disassembling or servicing.
＊ Spark and open flames are strictly prohibited because paints can cause fire.
Spraying Techniques:
1.
2.
3.
4.
5.
6.
Before putting into operation, check to see that all screws and nuts are tight.
Suggested air pressure is 1.5 to 2.0 bar (22-29 PSI).
For proper spraying, keep gun perpendicular to the surface of workpiece at all times and maintain a distance of
approximately 8 inches from work. The gun should move in a straight and horizontal line. Arching the gun causes
uneven painting.
Adjusting material flow rate by control #12 and fix the control nut by #11.
Adjusting round/flat pattern by #19. Turn to the left-flat spray. Turn to the right-round spray.
Adjusting air flow by #15
Features and technical data:
1.
2.
3.
4.
5.
6.
Fast working speed and save materials
Fine Atomization and high transfer efficiency.
Suitable for waterborne paints and corrosion resistant.
1000cc and 700cc are available for user to choose
Recommended gun inlet pressure: 1.5-2.0 bar @ 29 PSI
Air consumption: 8.7-12.5 CFM @ 29 PSI
Cleaning technique:
1.
2.
3.
4.
Before cleaning, make sure the tool has disconnected form the air supply.
Flush out the gun with proper fluid and disassemble by a proper tool.
Do not use any unsuitable tool to clean the nozzle or air cap since it may affect the spray pattern.
Clean the air nozzle with a brush and do not immerse the nozzle in cleaning fluid or store the gun inside the gun
washing machine.
1
Trouble shooting
Spray pattern
Problems
remedies
1. Air enters between fluid nozzle and tapered
seat of gun body
2. Air is suctioned form fluid needle packing
set.
3. Air enters at fluid container fitting nut or fluid
Fluttering
hose joint.
1. Paint buildup on air cap partially clogs holes.
Air pressure from both horns differs.
Crescent
1. Paint buildup or damage on fluid nozzle
circumference and air cap center.
2. Fluid nozzle is not properly fitted.
Inclined
1. Paint viscosity too low.
2. Fluid output too high.
Split
Heavy Center
1. paint viscosity too high.
2. fluid output too low
1. Fluid nozzle and fluid needle seat are not
seated properly.
2. The first-stage travel of trigger (when only
air discharges) decreases.
Spit 3. paint buildup inside air cap set.
1. Remove fluid nozzle to clean seat. If it is
damaged, replace nozzle
2. Tighten fluid needle packing.
3. Fully tighten joint section.
1. Remove obstructions form horn holes with
attached brush. But do not use metal
objects to clean horn holes.
1. Remove obstructions replace if damaged.
2. Remove fluid nozzle, clean seated section.
1. Add paint to increase viscosity.
2. Tighten fluid anj. Knob to reduce fluid output
or turn pattern adj. Knob clockwise
1. Add thinner to reduce viscosity.
2. Turn fluid adj. Knob counter-clock wise to
increase fluid output.
1. Clean or replace fluid nozzle and fluid
needle set.
2. Replace fluid nozzle and fluid needle set.
3. Clean air cap set.
PROBLEMS AND REMEDIES
Problem
Air leaks
(form tip or
air cap)
Where it
occurred
Parts be checked
Air valve
Air valve set
Air valve seat
O-ring
Fluid nozzle-fluid
needle set
Fluid nozzle
Fluid nozzle-gun
body
Paint leaks
Fluid nozzle-packing
set
Fluid nozzle
Paint does
not come out
Tip of gun
Needle packing
set-needle set
Packing seat
Fluid adj. Knob
Tip hole of nozzle
Paint filter
Cause
*Dirt or damage on seat
*Dirt or damage on seat
*Wear on air valve spring
*Damaged or deteriorated
*Dirt, damage, wear on seat
*Loose fluid needle adj. Knob
*Wear on needle spring
*Insufficient tightening
*Dirt or damage on seat
*Needle does not return due to
packing set too tight
*Needle does not return due to
paint buildup on fluid needle
Remedy
Retighten
Clean
replace
X
X
X
X
X
X
X
X
X
X
X
X
X
X
*Wear
X
*Insufficient tightening
*Insufficient opening
*Clogged
*Clogged
X
2
Adjust
X
X
X
X
X
X
X
X
SS-1240RG(RGA)-I-1305A-IT
EC DECLARATION OF CONFORMITY
We: SUMAKE INDUSTRIAL CO., LTD.
4F, No. 351, Yangguang St., Neihu District, Taipei City, Taiwan
declare in sole responsibility that the equipment
Equipment： MIDDLE PRESSURE GRAVITY TYPE AIR SPRAY GUN
WITH 1000CC ALUM. CUP
Model/ Serial No.： SS-1240RGA-1
to which this declaration applies, complies with these normative documents:

Machinery Directive: 2006/42/EC
and conforms to the following EN standard,
 EN ISO 12100: 2010
 EN 1953:2013
Name and Signature/Position
Date and Place
2014/9/15
Mike Su – Managing Director
Taipei, Taiwan
SS-1240RGA-1-D-1507A-ITF
SS-1240RGA-1
MIDDLE PRESSURE GRAVITY TYPE AIR SPRAY GUN WITH 1000CC ALUM. CUP
PARTS LIST
No. Parts No.
1
SS1240R-01
SS1240R-02A
SS1240R-02B
SS1240R-02C
2
SS1240R-02D
SS1240R-02E
SS1240R-02F
3
SS1240R-03
4
SS1240R-04
5 SS1240RG-05
6 SS1240RG-06
7 SS1240RG-07
8 SS1240RG-08
SS1240R-09A
SS1240R-09B
SS1240R-09C
9
SS1240R-09D
SS1240R-09E
SS1240R-09F
10 SS1240R-10
11 SS1240R-11
12 SS1240R-12
Description
Q'ty
Air Cap
1
Fluid Nozzle 1.0
1
Fluid Nozzle 1.3
1
Fluid Nozzle 1.4
1
Fluid Nozzle 1.6
1
Fluid Nozzle 1.8
1
Fluid Nozzle 2.0
1
Sealing Of Nozzle
1
Air Distribution Ring
1
Screw [For SS-1240RG(RGA)] 1
Teflon Seal [For SS-1240RG(RGA)]
1
Spring [For SS-1240RG(RGA)] 1
Gun Body [For SS-1240RG(RGA)]
1
Fluid Needle 1.0
1
Fluid Needle 1.3
1
Fluid Needle 1.4
1
Fluid Needle 1.6
1
Fluid Needle 1.8
1
Fluid Needle 2.0
1
Spring
1
Control Screw
1
Control Nut
1
No.
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
29A
30A
31A
Parts No.
SS1240R-13
SS1240R-14
SS1240R-15
SS1240R-16
SS1240R-17
SS1240R-18
SS1240R-19
SS1240R-20
SS1240R-21
SS1240R-22
SS1240R-23
SS1240R-24
SS1240R-25
SS1240R-26
SS1240R-27
SS1240R-28
SS1240R-29
SS1240R-30
SS1240R-31
SS1240R-29A
SS1240R-30A
SS1240R-31A
Description
Air Piston Head
Spring
Air Adjusting Valve
Gasket
Spindle
Fixing Knob
Control Knob
Control Screw
Swivel Joint
Trigger Bolt
Trigger Sleeve
Trigger
E-Ring
Spring Washer
Air Piston Rod
Seal Retainer
600CC Plastic Cup
Cover
Non-Drip Control Device
Aluminum 1000CC
Gasket
Cover
Q'ty
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
SS-1240RGA-1-P-1711B-IT
SPRAY GUN
Original instructions
SUMAKE Industrial Co. Ltd.
Read all these safety instructions before operating this product and save these instructions.
The tool has been manufactured in conformity with the instruction of EU machine directive. The EU mark will be considered void in the event
of inexpert repairs, the use of non-original parts and in case of non-observance of the safety instructions in the user’s manual.
Possible direct or indirect consequential damages are not the responsibility of SUMAKE Industrial co., Ltd.
General safety rules:
1. Watch the tool at all times when in use.
2. People under the influence of alcohol or drugs are not allowed to use, repair or maintain the tool.
3. Keep unqualified persons, children, etc. away from the tool.
4. Keep work area clean and with sufficient daylight or artificial lighting. The work area on which the machine is used must be cleaned up.
Disorder is a potential cause of accidents.
5. Danger of explosion. Never use oxygen and combustible gas as an air supply for the tool which many be ignited by spark and cause fire
or explosion.
6. Never use gasoline or other flammable liquids to clean the tool.
7. Do not use air tools in potentially explosive atmospheres such as in the presence of flammable liquids, cleaning solvents, fluid energy or
stored gases.
8. Do not expose air tools to rain. Do not use air tools in damp or wet locations.
9. When a fault or failure is detected, the tool must immediately be disconnected from the air supply and returned for repair.
10. It is not permitted to modify the tool in any way.
11. When not in use, keep tools in a dry place, either locked up or in a high place, out of the reach of children.
12. Do not force small air tools to do the job of a heavy –duty task. Do not use air tool for purpose of which was not intended.
13. Wear suitable ear protection at environment noise level >80dB(A) and safety spectacles when using the tool. Always wear approved
safety goggles if work in dusty. This also applies to other persons in the nearby vicinity.
14. Do not wear loose clothing or jewelry. They can be caught in moving parts. Rubber gloves and non-skid foot wear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
15. Keep proper footing and balance at all times.
16. Use clamps or a vice to hold work-piece. It is safer than using your hand and free both hands to operate the air tool.
17. When not use, before performing service or changing accessories, please disconnect tool from air compressor.
18. Do not carry plugged in air tool with your finger on the switch trigger. Be sure switch is in the “OFF” position when connecting to air
supply.
19. Watch what you are doing. Use common sense, even unsafe situation or unbalanced positions, particularly when you are tired.
20. Air powered tools can vibrate in use. Vibration, repetitive motions or uncomfortable positions may be harmful to your hands or arms.
Stop using any tool if discomfort, tingling feeling or pain occurs. Seek medical advice before resuming use.
21. Multiple hazards. Read and understand the safety instructions before installing, operating, repairing, maintaining, changing accessories
on, or working near the tool. Failure to do so can result in serious bodily injury.
22. Only qualified and trained operators should install, adjust or use the tool.
23. Do not modify the tool. Modifications may reduce the effectiveness of safety measures and increase the risks to the operator.
24. Do not discard the safety instructions – give them to the operator.
25. Do not use the tool if it has been damaged.
26. Tools shall be inspected periodically to verify the ratings and markings required by this document are legibly marked on the tool. The
employer/user shall contact the manufacturer to obtain replacement marking labels when necessary.
Safety precautions for projectile hazards
1. Disconnect the tool from the energy source when changing inserted tool or accessories.
2. Failure of the accessories may generate high velocity projectiles.
3. Always wear impact-resistant eye protection during operation of the tool. The grade of protection required should be assessed for each
use.
4. The risks to others should also be assessed at this time.
5. Ensure that the work piece is securely fixed.
Safety precautions for operating hazards
1. Use of the tool may expose the operator’s hands to hazards including crushing, impacts, cuts and abrasions and heat. Wear suitable
gloves to protect hands.
2. Operators and maintenance personnel must be physically able to handle the bulk, weight and power of the tool.
3. Hold the tool correctly: be ready to counteract normal or sudden movements – have both hands available.
4. Maintain a balanced body position and secure footing.
5. Release the start and stop device in the case of an interruption of the energy supply.
6. Use only lubricants recommended by the manufacturer.
7. That unsuitable postures may not allow counteracting of normal or unexpected movement of the tool.
8. If the tool is fixed to suspension device make sure that the fixation is secure.
1
Safety precautions for repetitive motions hazards
1. When using the tool, the operator may experience discomfort in the hands, arms, shoulders, neck, or other parts of the body.
2. While using the tool, the operator should adopt a comfortable posture. Maintain secure footing and avoid awkward or off-balanced
postures. The operator should change the posture during extended tasks which may help avoid discomfort and fatigue.
3. If the operator experience symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning
sensation or stiffness, these warning signs should not be ignored. The operator should tell the employer and consult a qualified health
professional.
Safety precautions for accessory hazards
1. Disconnect power tool from energy supply before changing the accessory.
2. Only use sizes and types of accessories and consumables that are recommended by the tool manufacturer.
Safety precautions for workplace hazards
1. Slips, trips and falls are major causes of workplace injury. Be aware of slippery surfaces caused by use of the tool and also of trip hazards
caused by the air line.
2. Proceed with care in unfamiliar surroundings. Hidden hazards may exist, such as electricity or other utility lines.
3. The tool is not intended for use in potentially explosive atmospheres and is not insulated from coming into contact with electric power.
4. Make sure there are no electrical cables, gas pipes etc. that could cause a hazard if damaged by use of the tool.
Safety precautions for dust and fume hazards
1. Dusts and fumes generated when using the tool can cause ill health (for example: cancer, birth defects, asthma and/or dermatitis); risk
assessment of these hazards and implementation of appropriate controls of is essential.
2. Risk assessment should include dust created by the use of the tool and the potential for disturbing existing dust.
3. Operate and maintain the power tool as recommended in these instructions, to minimise dust or fume emissions.
4. Direct the exhaust so as to minimise disturbance of dust in a dust filled environment
5. Where dusts or fumes are created, the priority shall be to control them at the point of emission.
6. All integral features or accessories for the collection, extraction or suppression of airborne dust or fumes should be correctly used and
maintained in accordance with the manufacturer’s instructions.
7. Use respiratory protection as instructed by your employer or as required by occupational health and safety regulations.
Safety precautions for noise hazards
1. Unprotected exposure to high noise levels can cause permanent, disabling, hearing loss and other problems such as tinnitus (ringing,
buzzing, whistling or humming in the ears).
2. Risk assessment of these hazards and implementation of appropriate controls of is essential.
3. Appropriate controls to reduce the risk may include actions such as damping materials to prevent work pieces from ‘ringing’.
4. Use hearing protection as instructed by your employer or as required by occupational health and safety regulations.
5. Operate and maintain the power tool as recommended in these instructions, to prevent an unnecessary increase in noise.
6. If the tool has a silencer, always ensure it is in place and in good working order when the tool is operating.
7. Select, maintain and replace the consumable/inserted tool as recommended in these instructions, to prevent an unnecessary increase in
noise.
Safety precautions for vibration hazards
1. Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms.
2. Wear warm clothing when working in cold conditions and keep your hands warm and dry.
3. If you experience numbness, tingling, pain or whitening of the skin in your fingers or hands, stop using the assembly power tool for
non-threaded mechanical fasteners, tell your employer and consult a physician.
4. Support the weight of the tool in a stand, tensioner or balancer, because the operator can then use a lighter grip to support the tool.
Additional safety instructions for pneumatic power tools
1. Always shut off air supply, drain hose of air pressure and disconnect tool from air supply when not in use, before changing accessories or
when making repairs.
2. Never direct spraying air or liquid at yourself or anyone else.
3. Whipping hoses can cause severe injury. Always check for damaged or loose hoses and fittings.
4. Cold air shall be directed away from the hands.
5. Whenever universal twist couplings (claw couplings) are used, lock pins shall be installed and whipcheck safety cables shall be used to
safeguard against possible hose-to-tool and hose-and-hose connection failure.
6. Do not exceed the maximum air pressure stated on the tool.
7. Never carry an air tool by the hose.
Specific safety instructions
Warnings shall be given about any specific or unusual hazards associated with the use of the power tool. Such warnings shall indicate the
nature of the hazard, the risk of injury and the avoidance action to take.
2
General preparation and connection:
1.
2.
3.
4.
5.
1.
2.
3.
4.
5.
6.
Before connecting the air hose, apply 4 to 5 drops of SAE#10-20 spindle oil at the air inlet. Also, every 3 to 4 hours of operation, oiling is
necessary. Twist Teflon thread tape to ensure a proper seal air inlet. Then tighten the air coupler into air tool.
The supplied compressed air must be clean and dry, with the appropriate oil mist. Use an air treatment unit; filter, regulator and
lubricator.
Please refer Fig.1 illustration shows the correct mode of connection to the air supply system which will increase the efficiency and useful
life of the tool.
The quick connect coupling and hose must have sufficient air flow capacity. We recommend an air hose with a diameter of 10mm (3/8”).
To ensure a good performance. The operation pressure at the compressed air inlet please refer specification indication. Higher
operating pressures may cause damaged or excessive wear. Operating pressures below 5.3bar may cause pressure or power loss.
Risk of injury
Compressed air can inflict serious injuries. Therefore never point the air hose at another person or yourself.
Shut – off the air supply and disconnect the tool in case:
➢ You want to change or replace accessories.
➢ You want to clean, repair or maintain the tool.
➢ The tool is not going to use for some times.
Check compressed air hose before use. If it is damaged, broken, torn, or deformed, the hose is not to be connected to the tool.
Always check the pneumatic couplings before using the tool. If they show signs of damage, fracture, cracking or excessive corrosion,
the respective tool or the air hose is not to be used.
Use only qualified adapters and connectors, In case of wear they are to be replaced immediately.
Only use air pipes that are fit for the use at maximum pressure.
Maintenance instruction:
1. Dry the filter (fig1) and the air inlet of the tool.
2. Lubricate the quick connect coupling to prevent blocking.
3. Air tool require lubrication throughout the life of the tool. The air motor and bearing uses compressed air to start the tool. The moisture in
compressed air will rust the air motor; you must lubricate the motor daily.
4. Avoid storing the tool in a location subject to high humidity. If the tool is left as it is used, the residual moisture inside the tool can cause
rust.
5. Before storage, lubricate tool and run it for a few seconds.
6. Regular inspection of spindles, threads, and clamping devices in respect of wear and tolerances for location of abrasive products.
7. If the tool is too seriously damage to be used anymore, recycle raw material instead of disposing as waste. The machine, accessories
and packaging should be sorted for environmental-friendly recycling. Check with your local authority or retailer for recycling advice.
3
SPRAY GUN-I-201304A