Quincy Compressor Q1 Control Instruction manual

Q1 Control Manual
For QSF, QSB and QMB
Instruction Manual
This manual contains important safety information and should be made available to
all personnel who operate and/or maintain this product. Carefully read this manual
before attempting to operate or perform maintenance on this equipment.
Manual No. 2012203820
August 2014 Edition
Table of Contents
Section I - General Information
Safety Alert Symbols ...........................................................................................................1
Safety Precautions ...............................................................................................................2
Spare Parts Ordering Information .......................................................................................3
Serial/Model Identification Plate .........................................................................................3
Section II - Description
Main Menu Display ..............................................................................................................5
Basic Operation ...................................................................................................................5
Programmed Menus ............................................................................................................7
Accessing Account Controls ................................................................................................9
“ADMIN” Options................................................................................................................9
Running of Device................................................................................................................9
Emergency Stop ................................................................................................................12
Device Message Codes......................................................................................................12
Resetting Message Codes .................................................................................................13
Resetting Service Warning Alarms.....................................................................................14
Service/Maintenance .........................................................................................................16
Symbols Used ....................................................................................................................17
Menu Detail........................................................................................................................18
State Codes .......................................................................................................................23
Standard Terms and Conditions................................................................24-25
Section I - General Information
• Safety Alert Symbols
• Safety Precautions
• Spare Parts Ordering Information
• Serial/Model Identification Plate
Safety Alert Symbols
IMPORTANT!
Throughout this manual we have identified key hazards. The following symbols identify
the level of hazard seriousness:
Danger!
Warning!
This symbol identifies immediate
hazards which will result in severe
personal injury, death or substantial
property damage.
This symbol identifies hazards or unsafe
practices which could result in personal
injury, death or substantial property
damage.
Danger!
Caution!
This symbol identifies life threatening
electrical voltage levels which will result
in severe personal injury or death. All
electrical work must be performed by
a qualified electrician.
Identifies hazards or unsafe practices
which could result in minor personal
injury or property damage.
Notice!
Caution!
This symbol identifies hot surfaces
which could result in personal injury or
property damage.
Identifies important installation,
operation or maintenance information
which is not hazard related.
Q1 Control Manual
1
Section I - General Information
Safety Precautions
Read this manual and follow all instructions
prior to installing or operating the
compressor.
Listed below are some, but not all, safety
precautions that must be observed with
compressors and compressed air systems.
Warning!
Failure to follow any of these precautions
may result in severe personal injury,
death, property damage and/or
compressor damage.
♦♦Air from this compressor will cause
severe injury or death if used for
breathing or food processing. Air
used for these processes must
meet OSHA 29 CFR 1910.134 or
FDA21XDE178.3570 regulations.
♦♦Disconnect and lockout all power
supplies to the compressor plus any
remote controllers prior to servicing the
unit.
♦♦Never assume it is safe to work on the
compressor because it is not operating.
Many installations have automatic start/
stop controls and the compressor may
start at any time.
2
♦♦A properly sized pressure relief valve
must be installed in the discharge
piping ahead (upstream) of any shutoff
valve (block valve), heat exchanger,
orifice or any potential blockage
point. Failure to install a pressure
relief valve could result in the rupturing
or explosion of some compressor
component.
♦♦Do not change the pressure setting of
the pressure relief valve, restrict the
function of the pressure relief valve, or
replace the pressure relief valve with
a plug. Over pressurization of system
or compressor components can occur,
resulting in death, severe personal
injury or property damage.
♦♦Never use plastic pipe, rubber hose,
or soldered joints in any part of the
compressed air system. Failure to
ensure system compatibility with
compressor piping is dangerous.
♦♦Never use a flammable or toxic solvent
for cleaning the air filter or any parts.
♦♦Do not remove any guards or cabinet
panels or attempt to service any
compressor part while the compressor
is operating.
♦♦Do not operate the compressor at
pressures in excess of its rating.
♦♦This compressor is designed for use in
the compression of normal atmospheric
air only. No other gases, vapors or
fumes should be exposed to the
compressor intake, nor processed
through the compressor.
♦♦Observe control panel displays daily
to ensure compressor is operating
properly.
♦♦Relieve all pressure internal to the
compressor prior to servicing. Do not
depend on check valves to hold system
pressure.
♦♦Never disconnect or tamper with the
high air temperature (HAT) sensors.
♦♦Follow all maintenance procedures and
check all safety devices on schedule.
♦♦Compressed air is dangerous, do not
play with it.
Q1 Control Manual
Section I - General Information
♦♦Use the correct fluid at all times.
♦♦Do not rely on the discharge air line
check valve.
♦♦Do not override any safety or shutdown
devices.
♦♦Keep the doors closed (on an enclosed
unit) during operation and stay away
from an unenclosed compressor in
operation. The operating temperature
of some components is sufficient to
burn the skin.
Notice!
Every effort has been taken to ensure
complete and correct instructions have
been included in this manual, however,
possible product updates and changes
may have occurred since this printing. Quincy Compressor ® reserves the
right to change specifications without
incurring any obligation for equipment
previously or subsequently sold. Not
responsible for typographical errors.
Notice!
T h e s e i n s t r u c t i o n s , p re c a u t i o n s
and descriptions cover standard
Quincy manufactured QSI Series
air compressors. As a service to
our customers, we often modify or
construct packages to the customers
specifications. This manual may not be
appropriate in those cases.
Spare Parts Ordering Information
Quincy Compressor maintains replacement
parts for Quincy compressors and
accessories. A repair parts list is shipped
with all new machines. Order parts from
your Authorized Quincy distributor. Use
only genuine Quincy replacement parts.
Failure to do so may void warranty.
Serial/Model Identification Plate
Reference to the machine MODEL, SERIAL
NUMBER and DATE OF ORIGINAL STARTUP must be made in all communication
relative to parts orders. A model/serial
number plate is located on the frame or in
the upper right corner of the control panel
door.
Q1 Control Manual
3
Section II - Description
• Main Menu Display
• Basic Operation
• Programmed Menus
• Accessing Account Controls
• “ADMIN” Options
• Running of Device
• Emergency Stop
• Device Message Codes
• Resetting Message Codes
• Resetting Service Warning Alarms
• Service/Maintenance
• Symbols Used
• Menu Detail
• State Codes
This manual describes the operation of
the air compressor and the interactions
through the Q1 controls.
are used in scrolling through the menu
allowing the User to highlight a specific
option.
The layout of the Q1 controller is shown in
the figure below.
When the controller is first turned on, a
progress bar will appear which is showing
the software is loading. Once loaded, the
controller will take the User to the main
screen, which is shown below.
The following buttons on the control are as
follows in the table to the right. The four
main buttons used in navigating through
the screens on the controller are the Enter,
Up, Down, and Escape buttons. The enter
button is often used as a select button to
navigate between menu pages and menu
content. The Escape button is often used
as a back button which will also help the
User navigate between menu pages and
menu content. The Up and Down buttons
4
Q1 Control Manual
Section II - Description
Main Menu Display
Menu Content and Navigation:
The menu content and navigation bar
allows the User to navigate through the
items under a particular menu.
Equipment State and Condition Test:
This section tells the user whether the
machine is in Shutdown, Ready to Start,
Running Loaded, or some other mode.
It helps the User identify what state the
machine is in.
Reference
Name
(1)
Menu Page Name, Number,
and Navigation
(2)
Menu Content and
Navigation
(3)
Equipment State and
Condition Test
(4)
Device State Message
Symbols
(5)
Device Pressure
(6)
Device State
Menu Page Name, Number, and
Navigation:
This section tells the User the page and
section they are in and helps the User
navigate between the different menus.
Device State Message Symbols:
This section of the main screen tells the
User the device state message symbols
that have recently occurred. The
description of each symbol can be found
under the Symbols Used section of the
manual.
Device Pressure:
This section of the main screen lets the
User know the device outlet pressure value,
which is 102 PSI as stated above.
Device State:
The section tells the user the Control
mode of the device, such as whether the
machine is running or not. These specific
symbols can be found in the same place as
the Device State Message Symbols in the
Symbols Used section of the manual.
Basic Operation
There are 9 different setup menus used
on this device, some of which are used to
control the device and others which are
used to record the history of the device.
The Menu Page Name, Number, and
Navigation section tells the User what
current menu they are in. When the device
is first turned on the Menu Page Name,
Number, and Navigation Section should
already be highlighted in white as seen
in the main menu figure above. When a
section is highlighted, the User knows what
section is being controlled. When
the Menu Section is highlighted, the User
may switch menus by using the + and –
buttons or the User may select the menu
by pressing the Enter button. By pressing
the Enter button, the User has selected
that particular menu and the items beneath
it, as seen in the Figure below.
Q1 Control Manual
5
Section II - Description
In this Figure, it can be seen that an item
is now selected. In order to navigate
between items, the User can use the + and
- buttons. If the User would like to return
to the regular menu setting, the Escape
button would need to be pressed. When
an item is highlighted, the screen will
display the symbol of what the item is and
will also flash as seen in the figure below
which describes to the user what the item
contains.
This particular popup window tells the
error codes present at this time. A full
description of these error codes can be
found in the Device Message Codes
section manual. The shortened description
of these error codes can be found in Menu
P08 of the controller.
Just like how menus have items, some
items can contain more information which
can be edited or viewed. If an item has
additional information to it, the User can
access it by pressing the Enter key which
will create a popup window. The User can
use the + and – buttons to scroll through
the popup window and if they would like
to exit the window they can push the
escape button to exit without making any
new changes. An example of what this
popup window looks like is shown below.
6
Q1 Control Manual
Section II - Description
Programmed Menus
Menu P00 - (Main/Home Menu)
01.08
Separator Service
01.09
Oil Service
Menu P02 – (Utilization)
00.01
Displays Any Active Alarm
00.02
Control Mode
02.01
Equipment Status
00.06
Compressor Outlet Temperature
02.03
Main Motor Starts Last Hour
00.07
Equipment Outlet Pressure
02.04
Main Motor Starts Last 24 Hours
00.13
Time
02.05
Load Frequency
00.14
Date
02.06
Load % Last Hour
00.15
Daylight Saving
02.07
Load % Last 24 Hours
Menu P01 – (Service Timers)
02.08
Load Time Last Hour
02.09
Load Time Last 24 Hours
Menu P03 – (Error Log)
01.01
Total Hours
01.02
Load / Off Load Hours
01.03
Load Hours
01.04
Off Load Hours
01.06
Air Filter Service
01.07
Oil Filter Service
The Error Log logs the list of errors that
have occurred including when each error
occurred. Error conditions can be grouped
into 3 categories: Warning conditions,
Immediate stop conditions, and Inhibit
conditions. The error log stores the 50
Q1 Control Manual
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Section II - Description
most recent errors in chronological order.
A description of each error can be found in
the section Device Message Codes.
Menu P08 – (Message Codes)
Menu P04 – (Event Log)
This menu is stored with a directory of all
the message codes the User may receive.
The Event Log logs the date and time of
when the device was started and stopped
or if certain variables were modified. The
event log stores the 200 most recent
events in chronological order.
Menu P09 – (Access)
Menu P06 – (Controller Data)
This menu is used to program different
Users into the controller and it tells which
User is currently active.
This menu tells the User information about
this particular controller such as serial
number and software information.
8
Q1 Control Manual
Section II - Description
Accessing Account Controls
It is important to note that the “Default
User” has limited access to the controller.
This User can only see menus P00-P09 and
these menus then cannot be edited. Other
User accounts, including the “ADMIN” and
“SERVTEC” User account are protected via
a 4 digit PIN code. This 4 digit PIN code
screen can be seen in the figure to the left
and is accessed by pressing the ENTER
button on the specific User. The “ADMIN”
User can configure other User accounts
and can also configure certain menus. The
“SERVTEC” User can configure certain
menus and perform such functions as
resetting service hours, setting pressure
and temperature units, setting load and
offload pressure, and setting various timers
amongst other things.
“ADMIN” Options
Under the “ADMIN” User setting, the
User is open to more menus and has the
ability to configure more on the device.
Some options that can be configured
include various equipment settings,
immediate stop alarm settings, motor
protection settings, inhibits, and warning
alarm settings. Only Quincy has the
“ADMIN” User PIN. Therefore, if settings
need changed contact either a Service
Technician or Quincy directly.
NOTE: Date, Time, Language,
Temperature Units, Pressure Units, etc. can
be changed under menu P10, which can
only be accessed using the “ADMIN” User
and “SERVTEC” User.
Running of Device
The following figures and information are
displayed in order to aid the User in the
steps needed to run the compressor.
When the controller is powered on it will
take the User to the main menu. If the
equipment state on the screen says “Ready
to start” as it does in the Figure on the left,
then the User may go ahead and press the
START button.
NOTE: If the equipment state does not say
“Ready to start”, it may be because of an
error code that needs to be reset.
Q1 Control Manual
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Section II - Description
Once the START button is pressed, the
equipment state will count down the
“Starting” of the compressor from a 5
second timer as seen in the Figure on the
above.
The compressor can be turned off by
using the STOP button. Once this
button is pushed the equipment state
will communicate to the User that the
compressor is stopping. The “Stop time”
has a 10 second countdown.
NOTE: If the STOP button is pressed
during this countdown then the action
will stop even though the “Starting”
countdown will continue.
After the “Starting” countdown ends the
equipment state will communicate to the
User that the compressor is “Running
Loaded.”
10
If the pressure listed becomes too high the
control equipment state will communicate
to the User that it is “Offloading.” This
Offload also has a 600 second countdown
timer.
Q1 Control Manual
Section II - Description
If when the START button is pressed the
control equipment state reads “Started”
instead of “Starting”, the User may need
to lower the pressure under the load
pressure set value which will then trigger
the equipment state command to read
“Starting” and initialize the countdown.
Then once the equipment state reads
“Running Loaded”, the User may increase
the pressure back to its initial level.
Once the Offload timer goes down to zero,
the control will communicate to the user
that it is “Venting” the excess pressure.
This “Venting” has a 30 second countdown
timer. Also, notice that a message code
has appeared in the menu screen.
NOTE: Depending on the type of message
code, the compressor may still operate.
When running the device, the User can
still go through the different menus and
items without affecting the device. Also,
the device does not have to be started on
the Home menu. It can be started from any
menu.
NOTE: The compressor will not start if
the Compressor Output Temperature is
below 34°F. Also the compressor will
immediately stop if the Compressor
Output Temperature exceeds 235°F or if
the Equipment Output Pressure exceeds
175 PSI.
Q1 Control Manual
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Section II - Description
Emergency Stop
Pressing the Emergency Stop button
will cause the immediate halting of the
compressor. The compressor will go into
Shutdown as seen on the equipment state
command on the figure to the right. In
order to reset the Emergency Stop button,
the User will need to twist the Emergency
Stop button from the latched position.
After this, the User needs to highlight the
Emergency Stop message code on the
controller and press the Reset button.
This will then allow the device to become
operable again.
Device Message Codes
Code Type:
A: Warning
E: Immediate Stop
S: Start Inhibit
Message Code
Message Text
Additional Information
A:0085
Motor starts 24HRS
Warning: Motor starts in last 24 hours
exceeded
A:0119
PD PRESS high
Warning: Package delivery pressure high
A:0139
INT PRESS high
Warning: Internal pressure high
A:0901
CONF alarm 1
Warning: Configured alarm 1
A:0902
CONF alarm 2
Warning: Configured alarm 2
A:0903
CONF alarm 3
Warning: Configured alarm 3
A:2030
Air filter DP
Warning: Air filter differential pressure
A:2032
Line FTR DP alarm
Warning: Line filter differential pressure
A:2035
Oil Air SEP DP HI
Warning: Oil Air separator filter DP high
A:2040
Oil filter DP
Warning: Oil filter differential pressure
A:2816
Power failure
Warning: Power failure
A:2836
RTC error
Warning: Real time clock error
A:4804
Service due
Warning: Service due
A:4806
Air filter SERV
Warning: Air filter service due
A:4807
Oil filter SERV
Warning: Oil filter service due
A:4808
SEP filter SERV
Warning: Separator filter service due
A:4809
Grease service
Warning: Grease service due
A:4813
MTR bearing SERV
Warning: Motor bearings service due
A:4815
Weekly service
Warning: Weekly service due
A:4816
Annual service
Warning: Annual service due
12
Q1 Control Manual
Section II - Description
A:4817
Bi-annual service
Warning: Bi-annual service due
A:5000
Contact service
Warning: Contact service provider
E:0010
Emergency
Immediate stop: Emergency stop pressed
E:0070
Fan MTR IMM stop
Immediate stop: Fan motor trip
E:0082
Main MTR OVLD
Immediate stop: Main motor overload
E:0086
Fan motor overload
Immediate stop: Fan motor overload
E:0115
PD PRESS sensor
Immediate stop: Package discharge pressure
sensor
E:0119
PD PRESS high
Immediate stop: Package discharge pressure
high
E:0229
TEMP rise rate
Immediate stop: Temperature rise rate
exceeded
E:0809
DIFF PRESS high
Immediate stop: Differential pressure high
E:0846
DEL PRESS range
Immediate stop: Delivery pressure range
E:0856
INT PRESS range
Immediate stop: Internal pressure range
E:0901
User trip 1
Immediate stop: User defined immediate
stop 1
E:0902
User trip 2
Immediate stop: User defined immediate
stop 2
E:0903
User trip 3
Immediate stop: User defined immediate
stop 3
E:5002
Contact service
Immediate stop: Contact service provider
S:3500
Start inhibit
Start inhibit, operator
Resetting Message Codes
In order to reset a message code that
appears on the main menu screen, the
User should first highlight the specific code
as shown in the figure to the right. Then
the User should press the RESET button to
clear the code. If the code will not clear,
the User needs to look up the message
code and find out why the message
popped up and fix the issue before
pressing the RESET button.
Q1 Control Manual
13
Section II - Description
Resetting Service Warning Alarms
The following figures go through the process of resetting service alarms.
Look up message code A:4807 on menu
P08.
Message code A:4807 says Oil filter
service. Go to menu P16.
Oil filter SERV is listed as OFF since the
timer expired.
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Q1 Control Manual
Section II - Description
Press Enter button and popup menu will
appear allowing the user to reset the
hours.
Reset the number of hours on the Oil filter
service to its correct number (1000 hrs.)
Once reset, the menu will appear as seen
above.
Q1 Control Manual
15
Section II - Description
Return to main menu P00, highlight over
the error code and press the Reset button.
The warning message should disappear.
Service/Maintenance
The controller contains four service warning alarms that alert the User when servicing
of the compressor needs done. Besides these four alarms, there is other periodic
maintenance that needs done on the compressor. The following table will aid the User
on when to periodically check and perform maintenance on the compressor.
Interval
Action
Periodically/daily
Monitor all gauges and indicators for normal operation.
Check fluid level.
Drain water from air/fluid reservoir.
Observe for fluid leaks.
Observe for unusual noise or vibration.
(8 hours maximum):
Monthly:
Clean fluid cooler fins (air-cooled).
Wipe down entire unit to maintain appearance.
Every 6 months or 1000
running hours:
Take fluid sample.
Inspect control line filter(s) and repair as needed.
Make sure fasteners are tight.
Periodically/yearly:
Replace air/fluid separator. (4000 hours max.)
Lubricate inlet valve (may be required more often in humid
environments,
Every 4000 hours).
Check all bolts for tightness.
Lubricate motors.
Replace fluid filter. (2000 hours)
Replace air filter. (2000 hours)
Check safety (hat) shutdown system.
Test pressure relief valve for proper operation.
Contact a qualified serviceman.
Install inlet valve service kit. (8000 hours max.)
Every 8000 running hours Replace fluid.
(or as indicated by fluid
analysis):
16
Q1 Control Manual
Section II - Description
Symbols Used
The Q1 controller uses varying symbols to indicate certain device conditions or states.
These symbols are often used together to indicate a specific message. The table below
will describe each particular symbol.
Q1 Control Manual
17
Section II - Description
Menu Detail
Below is a table containing more information about the items in some of the menus.
Items under Menu 10, 11, 12, 16, and 18 can be changed by a Service Technician. All
other menus can only be changed through the “ADMIN” mode.
Menu Name Menu Code
P00.01
Menu Text
Any active alarm
Additional Information
Where present, any one active alarm
will be displayed. More than one
possible alarm can be displayed and
the one with the highest priority will be
displayed first.
NOTE: To remove active alarms press
the RESET button
Home
Service
Timers
P00.02
Control Mode
The control mode selected
P00.06
COMP OUT TEMP
The compressor (air end or engine)
outlet temperature
P00.07
EQUIP OUT
PRESS
The equipment or device outlet
pressure value
P00.13
Time
The current time (configured)
P00.14
Date
The current date (configured)
P00.15
Daylight Saving
Indicated any active daylight saving
P01.01
Total hours
Hour counter, number of hours since
device start dispatch
P01.02
Load / off load
hours
Hour counter, number of hours the
device has operated in any load or off
load state
P01.03
Load hours
Hour counter, number of hours device
has operated in any load state
P01.04
Off load hours
Hour counter, number of hours the
device has operated in any off load
state
P01.06
Air Filter Service
Hours
Hour counter, number of hours until
it is recommended that the air filter is
changed
P01.07
Oil Filter Service
Hours
Hour counter, number of hours until
it is recommended that the oil filter
needs changed
P01.08
Separator Service
Hours
Hour counter, number of hours until
it is recommended that the separator
element needs changed
Oil Service Hours
Hour counter, number of hours until
it is recommended that the oil needs
changed (Note: this value varies
depending on oil type used)
P01.09
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Q1 Control Manual
Section II - Description
Utilization
Equipment
Settings 1
P02.01
EQUIP status
Equipment status as viewed by
numeric value. See state codes
P02.03
MTR STR last HR
Frequency counter, number of times
the device main motor starts in the
prior 1 hour of utilization
P02.04
MTR STR last 24
HR
Frequency counter, number of times
the device main motor starts in the
prior 24 hours of utilization
P02.05
Load frequency
Frequency counter, number of times
the device moves from the offload
state to the load state
P02.06
Load % last hour
Total of the load state in the prior 1
hour expressed as a percentage
P02.07
Load % last 24
hours
Total of the load state in the prior 24
hours expressed as a percentage
P02.08
Load time last
hour
Total of load state in the prior 1 hour
displayed in minutes
P02.09
Load time last 24
hours
Total of load state in the prior 24
hours displayed in hours and minutes
(HH:MM)
P10.01
Control mode
Can configure controller for ‘Load /
off load’, ‘Continuous run’, ‘Pressure
decay / no load’, ‘Dynamic / no load’ .
P10.02
Allow force
offload
When ‘ON’ the feature allows the
operator to force the device from
the load state to the offload state.
Once active, to force off load press,
hold the ‘START’ key and then press
the ‘DOWN’ key. This will move
the device state from load state to
offload state. The device will stay in
the offload state until the condition
has been removed. If the offload
period expires during the force offload
condition the device will vent and
move to the started state. To remove
the force offload condition repeat the
key stroke sequence. Stopping the
device will the force offload condition.
Note: If during a force offload
condition the device vents and returns
to the started state the user must
remove the force offload condition for
the controller to move from the started
state to the loaded state.
P10.04
Load pressure
Set the load pressure
P10.05
Off load pressure
Set the offload pressure
P10.09
RS485: 1 CONFIG
-
Q1 Control Manual
19
Section II - Description
P10.10
RS485: 2 CONFIG
-
P10.11
Start source
Informs the user of the source used to
start the compressor, the keypad is the
default choice.
P10.12
Load source
Informs the user that the Load source
is configured by the ‘EQUIP OUT
PRESS’ value.
P10.13
Language
Allows
the user
to set the
language
set on
the
controller
(Continued)
Equipment
Settings 1
Equipment
Settings 2
20
EnEnglish
DEGerman
ESSpanish
FRFrench
GREGreek
IT-Italian
JPNJapanese
KORKorean
NLDutch
PERPersian
PL-Polish
PTPortuguese
RURussian
Th-Thai
TRTurkish
UKRUkrainian
VIVietnamese
ZH(S)Simp.
Chinese
ZH(T)Trad.
Chinese
CZECzech
P10.14
Time
Allows the user to set the current time
P10.15
Time format
Allows the user to configure for 24:00
or 12:00 a/p
P10.16
Daylight saving
Allows the user to adjust time based
on daylight saving
P10.17
Date
Allows user to edit the current date
P10.18
Date format
Allows the user to configure date
format display
P10.19
LCD Light level
Allows the user to adjust brightness of
the LCD display
P10.20
Pressure unit
Allows the user to configure for ‘BAR’,
‘PSI’, ‘kPA’, or ‘MPA’
P10.21
Temperature unit
Allows the user to configure for °C or
°F.
P11.01
Star delta TRANS
Star / Delta contactor transition time.
P11.03
Load INH time
Inhibits the device from moving to
the initial load state for the initial load
inhibit time duration.
P11.04
Reload INH time
Inhibits the device from moving to the
load state for the reload inhibit time
during normal operation
P11.05
Off load run time
The time the device will continue to
run in an offload state.
P11.06
Stop MIN time
The minimum time the device will
remain in the stopped state before
moving to any new state.
P11.07
Vent time
(Blow down time) The period of time
required to discharge pressure from
the device
Q1 Control Manual
Section II - Description
AUTO restart INH
Use to inhibit automatic restarting of
the device or to return the device to
the stated state following a power
source failure. Once the source of
power has been restored, the device
will gradually reduce the automatic
restart inhibit time period and then
return to the started state.
P11.09
CNDS drain open
The condensate drain is used to
collect and eject condensed water
from the device. These components
are typically energized and deenergised using a relay output. Before
configuring drain open and drain
interval times, a relay output needs
assigned to ‘Drain’.
P11.10
CNDS drain INT
The interval time between drain open
events.
P11.14
Air Filter SERV
Sets service hour 1 as Air Filter SERV
P11.15
Oil Filter SERV
Sets service hour 2 as Oil Filter SERV
P11.16
Separator SERV
Sets service hour 3 as Separator SERV
P11.17
Oil Service
Sets service hour 4 as Oil Service
P11.18
Service hours 5
P11.22
Weekly Service
Allows user to input a weekly service
alarm.
P11.23
Annual Service
Allows user to input an annual service
alarm.
P11.24
Bi-Annual Service
Allows user to input a bi-annual service
alarm.
P12.01
Parameter reset
Will reset the values to default
application software values
P12.03
Use custom sensor Use a custom pressure sensor range
P12.06
Error log reset
Clears the memory of the Error log
P12.07
Event log reset
Clears the memory of the Event log
P12.08
Total HRS STR
Total Hours start date, hours since
commissioning date
P12.09
Set load hours
Used to erase existing load hours from
memory
P12.10
Set off load HRS
Used to erase existing off load hours
from memory
P12.11
Set stopped hours
Used to erase existing stopped hours
from memory
P12.12
TEMP sensor type
Configure to sensor type
P12.14
INT PRESS SENS
Used to enable its use if installed.
P12.15
ISC available
Turn on to activate ISC access menus
P80, P81, and P82.
P11.08
(Continued)
Equipment
Settings 2
Equipment
Settings 3
Q1 Control Manual
21
Section II - Description
Inhibits
Warning
Alarm
IMM stop
alarm
P15.01
Operator
Allows operator to intentionally inhibit
the device from operation
P15.02
Door open
Used to prevent running of device
when enclosure door is open
P15.03
Low temperature
Used to prevent starting of device in
extreme conditions
P16.01
Air filter SERV
Customize # of hours until warning
appears
P16.02
Oil filter SERV
Customize # of hours until warning
appears
P16.03
Separator SERV
Customize # of hours until warning
appears
P16.04
Oil Service
Customize # of hours until warning
appears
P16.12
Warning Message will appear if
COMP OUT TEMP compressor output temperature
reaches set temperature
NOTE:
Alarms
P17.01
Immediate stop will occur if
COMP OUT TEMP compressor engine reaches set
temperature level
P17.03
EQUIP OUT
PRESS
Immediate stop will occur if device
reaches set pressure level
NOTE:
Alarms
Set immediate alarms ON/OFF.
Require appropriate digital input to be
set. See Menu P18
NOTE:
Inputs
Set analog, digital and relay function
inputs to an assigned function. Also
set whether function is turned on or
not.
P19.01
EQUIP OUT
PRESS
P19.03
COMP OUT TEMP Displays current outlet temperature.
I/O CONFIG
Sensor
CONFIG
Diagnostics
22
NOTE:
Analysis
Set warning alarms On/OFF. Require
appropriate digital input assignment to
be set. See Menu P18
Displays current outlet pressure.
Provides a keypad accessible method
if testing or interrogating digital
inputs, analogue inputs, relay outputs,
current transformer analogue inputs,
phase frequency inputs, phase angle
and the controllers power supply and
membrane key switch panel.
Q1 Control Manual
Section II - Description
State Codes
Status No
State
01
Device Stop
A device stop follows all immediate stop conditions and cannot be
extinguished or removed until the immediate stop condition is resolved
02
Power Up
03
Start Inhibit
A start inhibit is commonly associated with an operator invoked inhibit, low
temperature inhibit or high internal pressure inhibit.
04
Ready to Start
05
Venting. When configured, the Vent state precedes a device running state.
When configured the Venting time is a measured period of time used to
ensure that device internal pressure has reached a sufficiently low value to
permit the device to physically start
NOTE: Device pressure venting is a mechanical function performed
independently by the device itself. For maximum safety, the time required
to vent pressure should never exceed the venting time configured.
06
Standby
Other conditions can prevent device from physically starting. When this
condition occurs OUI will annunciate that device has started. Physical
starting of the device will occur when condition preventing physical start is
removed.
These conditions can occur during normal operation. For example if the
start button is pressed when the pressure measured by the device pressure
sensor is greater than the load pressure setting; the device will remain in
state 6 until pressure decays to the load pressure setting.
07
Main motor start sequence.
Main motor starting is commonly associated with a device main motor
starting time and always prior to any device load state. For example: if the
device featured a start/ delta starting contactor arrangement.
08
Running, not loaded, load inhibit time
When configured, the load delay time precedes a device initial load state.
09
Running, loaded
10
Running, not loaded, reload inhibit time
When configured, the load delay time precedes a device returning to the
running, loaded state.
11
Running, not loaded, off load run time
The running, not loaded state is commonly associated with managing main
motor starting frequency.
12
Running, not loaded, stop run time
The running, not loaded, stop run time state is commonly associated with
stopping the main motor and returning the device to the ready to start
state. The configured stop minimum time should suffice for the device to
independently perform all mechanical functions following a stop button
event; therefore the device will return to the ready to start state.
Q1 Control Manual
23
Standard Terms and Conditions
Quincy Compressor and Ortman Fluid Power Divisions
LEGAL EFFECT: Except as expressly otherwise agreed to in writing by an authorized representative of
Seller, the following terms and conditions shall apply to and form a part of this order and any additional
and/or different terms of Buyer’s purchase order or other form of acceptance are rejected in advance and
shall not become a part of this order.
The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent
of Seller.
This order may not be canceled or altered except with the written consent of Seller and upon terms which
will indemnify Seller against all loss occasioned thereby. All additional costs incurred by Seller due to
changes in design or specifications, modification of this order or revision of product must be paid for by
Buyer.
In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and
remedies conferred at law and in equity and shall not be required to proceed with the performance of this
order if Buyer is in default in the performance of such order or of any other contract or order with seller.
TERMS OF PAYMENT: Unless otherwise specified in the order acknowledgment, the terms of payment shall
be net cash within thirty (30) days after shipment. These terms shall apply to partial as well as complete
shipments. If any proceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or
in the judgment of Seller the financial condition of Buyer, at the time the equipment is ready for shipment,
does not justify the terms of payment specified, Seller reserves the right to require full payment in cash
prior to making shipment. If such payment is not received within fifteen (15) days after notification of
readiness for shipment, Seller may cancel the order as to any unshipped item and require payment of its
reasonable cancellation charges.
If Buyer delays shipment, payments based on date of shipment shall become due as of the date when
ready for shipment. If Buyer delays completion of manufacture, Seller may elect to require payment
according to percentage of completion. Equipment held for Buyer shall be at Buyer’s risk and storage
charges may be applied at the discretion of Seller.
Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set
by law, such interest shall be eighteen percent (18%). Buyer shall pay all cost and expenses, including
reasonable attorney’s fees, incurred in collecting the same, and no claim, except claims within Seller’s
warranty of material or workmanship, as stated below, will be recognized unless delivered in writing to
Seller within thirty (30) days after date of shipment.
TAXES: All prices exclude present and future sales, use, occupation, license, excise, and other taxes
in respect of manufacture, sales or delivery, all of which shall be paid by Buyer unless included in the
purchase price at the proper rate or a proper exemption certificate is furnished.
ACCEPTANCE: All offers to purchase, quotations and contracts of sales are subject to final acceptance by
an authorized representative at Seller’s plant.
DELIVERY: Except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In
the absence of exact shipping instruction, Seller will use its discretion regarding best means of insured
shipment. No liability will be accepted by Seller for so doing. All transportation charges are at Buyer’s
expense. Time of delivery is an estimate only and is based upon the receipt of all information and
necessary approvals. The shipping schedule shall not be construed to limit seller in making commitments
for materials or in fabricating articles under this order in accordance with Seller’s normal and reasonable
production schedules.
Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of
governmental or military authorities, delays in transportation or procuring materials, or causes of any kind
beyond Seller’s control. No provision for liquidated damages for any cause shall apply under this order.
Buyer shall accept delivery within thirty (30) days after receipt of notification of readiness for shipment.
Claims for shortages will be deemed to have been waived if not made in writing within ten (10) days after
the receipt of the material in respect of which any such shortage is claimed. Seller is not responsible for
loss or damage in transit after having received “In Good Order” receipt from the carrier. All claims for loss
or damage in transit should be made to the carrier.
Q1 Control Manual
24
Standard Terms and Conditions
Quincy Compressor and Ortman Fluid Power Divisions
TITLE & LIEN RIGHTS: The equipment shall remain personal property, regardless of how affixed to any
realty or structure. Until the price (including any notes given therefore) of the equipment has been fully
paid in cash, Seller shall, in the event of Buyer’s default, have the right to repossess such equipment.
PATENT INFRINGMENT: If properly notified and given an opportunity to do so with friendly assistance,
Seller will defend Buyer and the ultimate user of the equipment from any actual or alleged infringement of
any published United States patent by the equipment or any part thereof furnished pursuant hereto (other
than parts of special design, construction, or manufacture specified by and originating with Buyer), and will
pay all damages and costs awarded by competent court in any suit thus defended or of which it may have
had notice and opportunity to defend as aforesaid.
STANDARD WARRANTY: Seller warrants that products of its own manufacture will be free from defects
in workmanship and materials under normal use and service for the period specified in the product
instruction manual. Warranty for service parts will be ninety (90) days from date of factory shipment.
Electric Motors, gasoline and diesel engines, electrical apparatus and all other accessories, components
and parts not manufactured by Seller are warranted only to the extent of the original manufacturer’s
warranty.
Notice of the alleged defect must be given to the Seller, in writing with all identifying details including
serial number, type of equipment and date of purchase within thirty (30) days of the discovery of the same
during the warranty period.
Seller’s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase
price of any product or part thereof which proves to be defective. If requested by Seller, such product or
part thereof must be promptly returned to seller, freight prepaid, for inspection.
Seller warrants repaired or replaced parts of its own manufacture against defects in materials and
workmanship under normal use and service for ninety (90) days or for the remainder of the warranty on the
product being repaired.
This warranty shall not apply and Seller shall not be responsible or liable for:
(a) Consequential, collateral or special losses or damages;
(b) Equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect
or misuse of equipment, improper storage or damage resulting during shipping;
(c) Deviation from operating instructions, specifications or other special terms of sale;
(d) Labor charges, loss or damage resulting from improper operation, maintenance or repairs made by
person(s) other than Seller or Seller’s authorized service station.
In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or
claims of negligence or negligent manufacture in excess of the purchase price.
THIS WARRANTY IS THE SOLE WARRANTY OF SELLERS AND ANY OTHER WARRANTIES,
WHETHER EXPRESS OR IMPLIED IN LAW OR IMPLIED IN FACT, INCLUDING ANY WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR PARTICULAR USE ARE HEREBY SPECIFICALLY EXCLUDED.
LIABILITY LIMITATIONS: Under no circumstances shall the Seller have any liability for liquidated damages
or for collateral, consequential or special damages or for loss of profits, or for actual losses or for loss of
production or progress of construction, whether resulting from delays in delivery or performance, breach of
warranty, negligent manufacture or otherwise.
ENVIRONMENTAL AND OSHA REQUIREMENTS: At the time of shipment of the equipment from the
factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local
laws and regulations concerning occupational health and safety and pollution. However, in the installation
and operation of the equipment and other matters over which the seller has no control, the Seller assumes
no responsibility for compliance with those laws and regulations, whether by the way of indemnity,
warranty or otherwise.
Q1 Control Manual
25
Quincy Compressor Products:
217.222.7700
E-mail:
[email protected]
© 2012 Quincy Compressor
Website:
www.quincycompressor.com
All Rights Reserved. Litho in U.S.A.