Poolstar PF-VL30P Poolex Variline variable flow filtration pump Owner's Manual

VARILINE
Variable speed filtration pump
OWNER’S MANUAL
GARANTIE
Long Life
4 programmable
speeds
ANS
3 years
warranty
Silent
Efficiency
Energy saving
TABLE OF CONTENTS
1 . Safety Instructions ................................................................................................. 3
2. Pump Overview ....................................................................................................... 8
2.1 Pump Overview.............................................................................................. 8
2.2 General Features............................................................................................ 8
2.3 Controller Features......................................................................................... 9..
2.4 Controller Overview........................................................................................ 9
3. Control Panel Overview ........................................................................................ 10
3.1 Keypad Navigation........................................................................................ 10
4. Installation ............................................................................................................. 11
4.1 Location........................................................................................................ 11
4.2 Piping............................................................................................................ 12
4.3 Fitting and Valves.......................................................................................... 12
4.4 Electrical Requirements................................................................................ 12
4.5 Wiring Overview and Installation.................................................................. 13
5. Operating the Pump .............................................................................................. 15
5.1 Setting the Clock........................................................................................... 15
5.2 Using the Default Schedule.......................................................................... 16
5.3 Custom Schedules and quick clean ............................................................. 17
5.4 Speed Priorities............................................................................................ 19
5.5 Operating the Pump While Running............................................................. 19
6. Maintenance ........................................................................................................... 20
6.1 Pump Strainer Basket................................................................................... 20
6.2 Cleaning the Pump Strainer Basket.............................................................. 20
6.3 Winterizing.................................................................................................... 21
7. Servicing ................................................................................................................ 22
7.1 Electric Motor Care....................................................................................... 22
7.2 Restart Instructions....................................................................................... 23
8. Troubleshooting .................................................................................................... 25
8.1 Errors and Alarms......................................................................................... 27
9. Replacement Parts ................................................................................................ 28
9.1 Variable Speed Pump Replacement Parts List............................................. 29
9.2 Model Specifications..................................................................................... 30
9.3 Pump Performance Curves ......................................................................... 31
9.4 Pump Dimensions......................................................................................... 32
10. Warranties ............................................................................................................ 33
2
1. SAFETY INSTRUCTIONS
Important notice
This guide provides installation and operation instructions for this pump. Consult
distributor with any questions regarding this equipment.
Attention Installer: This guide contains important information about the installation,
operation and safe use of this product. This information should be given to the owner
and/or operator of this equipment after installation or left on or near the pump.
Attention User: This manual contains important information that will help you in
operating and maintaining this product. Please retain it for future reference.
READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS
This is the safety alert symbol. When you see this symbol on your
system or in this manual, look for one of the following signal words
and be alert to the potential for personal injury.
DANGER - Warns about hazards that can cause death, serious personal injury,
or major property damage if ignored.
WARNING - Warns about hazards that may cause death, serious personal injury,
or major property damage if ignored.
CAUTION - Warns about hazards that may or can cause minor personal injury or
property damage
if ignored.
NOTE : Indicates special instructions not related to hazards.
Carefully read and follow all safety instructions in this manual and on equipment. Keep
safety labels in good condition; replace if missing or damaged.
When installing and using this electrical equipment, basic safety precautions should
always be followed, include the following:
WARNING - Do not permit children to use this product.
WARNING - RISK OF ELECTRICAL SHOCK. Connect only to a branch circuit
protected by a ground-fault circuit-interrupter (differential protection). Contact a qualified
electrician if you cannot verify that the circuit is protected by a differential protection.
3
1. SAFETY INSTRUCTIONS
WARNING - This unit must be connected only to a supply circuit that is protected by
a ground-fault circuit-interrupter (GFCI). Such a GFCI should be provided by the installer
and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI
should interrupt power. Push the reset button. Power should be restored. If the GFCI
fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the
pump without the test button being pushed, a ground current is flowing, indicating the
possibility of an electric shock. Do not use this pump. Disconnect the pump and have the
problem corrected by a qualified service representative before using.
CAUTION - This pump is for use with permanent swimming pools and may also be
used with hot tubs and spas if so marked. Do not use with storable pools. A permanentlyinstalled pool is constructed in or on the ground or in a building such that it cannot be
readily disassembled for storage. A storable pool is constructed so that it is capable of
being readily disassembled for storage and reassembled to its original integrity.
General Warnings
• Never open the inside of the drive motor enclosure. There is a capacitor bank that holds
a 220-24 0 VAC charge even when there is no power to the unit.
• The pump is not submersible.
• The pump is capable of high flow rates; use caution when installing and programming
to limit pumps performance potential with old or questionable equipment.
• Code requirements for electrical connection differ from country to country, state to
state, as well as local municipalities. Install equipment in accordance with the National
Electrical Code and all applicable local codes and ordinances.
• Before servicing the pump; switch OFF power to the pump by disconnecting the main
circuit to the pump.
• This appliance is not intended for use by persons (including children) of reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless
they have been given supervision or instruction concerning the use of the appliance by
a person responsible for their safety.
DANGER - FAILURE TO FOLLOW ALL INSTRUCTIONS AND WARNINGS
CAN RESULT IN SERIOUS BODILY INJURY OR DEATH. THIS PUMP SHOULD
BE INSTALLED AND SERVICED ONLY BY A QUALIFIED POOL SERVICE
PROFESSIONAL. INSTALLERS, POOL OPERATORS AND OWNERS MUST READ
THESE WARNINGS AND ALL INSTRUCTIONS IN THE OWNER’S MANUAL BEFORE
USING THIS PUMP. THESE WARNINGS AND THE OWNER’S MANUAL MUST BE
LEFT WITH THE POOL OWNER.
SUCTION ENTRAPMENT HAZARD: STAY OFF THE MAIN DRAIN AND AWAY FROM
ALL SUCTION OUTLETS!
4
1. SAFETY INSTRUCTIONS
THIS PUMP PRODUCES HIGH LEVELS OF SUCTION AND CREATES A STRONG
VACUUM AT THE MAIN DRAIN AT THE BOTTOM OF THE BODY OF WATER. THIS
SUCTION IS SO STRONG THAT IT CAN TRAP ADULTS OR CHILDREN UNDER
WATER IF THEY COME IN CLOSE PROXIMITY TO A DRAIN OR A LOOSE OR
BROKEN DRAIN COVER OR GRATE.
THE USE OF UNAPPROVED COVERS OR ALLOWING USE OF THE POOL OR SPA
WHEN COVERS ARE MISSING, CRACKED OR BROKEN CAN RESULT IN BODY OR
LIMB ENTRAPMENT, HAIR ENTANGLEMENT, BODY ENTRAPMENT, EVISCERATION
AND/OR DEATH.
WARNING - TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT
HAZARD:
• A properly installed and secured , according to the standards in force in the country
concerned, approved anti-entrapment suction cover must be used for each drain.
• Regularly inspect all covers for cracks, damage and advanced weathering.
• If a cover becomes loose, cracked, damaged, broken or is missing, replace with an
appropriate certified cover.
• Replace drain covers as necessary. Drain covers deteriorate over time due to exposure
to sunlight and weather.
• Avoid getting hair, limbs or body in close proximity to any suction cover, pool drain or
outlet.
• Disable suction outlets or reconfigure into return inlets.
5
1. SAFETY INSTRUCTIONS
WARNING - A clearly labeled emergency shut-off switch for the pump must be in
an easily accessible, obvious place.
TO MINIMIZE THE RISK OF INJURY DUE TO SUCTION ENTRAPMENT HAZARD:
Make sure users know where it is and how to use it in case of emergency.
For Installation of Electrical Controls at Equipment Pad (ON/OFF Switches, Timers
and Automation Load Center)
CAUTION - Install all electrical controls at equipment pad, such as on/off switches,
timers, and control systems, etc. to allow the operation (startup, shut-down, or servicing)
of any pump or filter so the user does not place any portion of his/her body over or near
the pump strainer lid, filter lid or valve closures. This installation should allow the user
enough space to stand clear of the filter and pump during system start-up, shut down or
servicing of the system filter.
DANGER -HAZARDOUS PRESSURE: STAND CLEAR OF PUMP AND FILTER
DURING START UP
Circulation systems operate under high pressure. When any part of the circulating
system (i.e. locking ring, pump, filter, valves, etc.) is serviced, air can enter the system
and become pressurized. Pressurized air can cause the pump housing cover, filter lid,
and valves to violently separate which can result in severe personal injury or death. Filter
tank lid and strainer cover must be properly secured to prevent violent separation. Stand
clear of all circulation system equipment when turning on or starting up pump.
Before servicing equipment, make note of the filter pressure. Be sure that all controls are
set to ensure the system cannot inadvertently start during service. Turn off all power to
the pump. IMPORTANT: Place filter manual air relief valve in the open position and
wait for all pressure in the system to be relieved.
Before starting the system, fully open the manual air relief valve and place all system
valves in the “open” position to allow water to flow freely from the tank and back to the
tank. Stand clear of all equipment and start the pump.
IMPORTANT: Do not close filter manual air relief valve until all pressure has been
discharged from the valve and a steady stream of water appears. Observe filter
pressure gauge and be sure it is not higher than the pre-service condition.
General Installation Information
• All work must be performed by a qualified service professional, and must conform to all
national, state, and local codes.
• Install to provide drainage of compartment for electrical components.
• These instructions contain information for a variety of pump models and therefore
some instructions may not apply to a specific model. All models are intended for use in
swimming pool applications. The pump will function correctly only if it is properly sized to
the specific application and properly installed.
6
1. SAFETY INSTRUCTIONS
WARNING - Pumps improperly sized or installed or used in applications other than
for which the pump was intended can result in severe personal injury or death. These
risks may include but not be limited to electric shock, fire, flooding, suction entrapment
or severe injury or property damage caused by a structural failure of the pump or other
system component.
WARNING - The pump is not intended for use by young supervision. Young children
should be supervised to ensure that they do not play with the pump. children or from
persons without
WARNING - If the supply cord is damaged, it must be replaced by the manufacturer,
its service agent or similarly qualified persons in order to avoid a hazard.
SAVE THESE INSTRUCTIONS
7
2. PUMP OVERVIEW
2.1
Pump Overview
The perfect choice for all types of pools, the Variable Speed Pump was specifcally
designed to be your best choice for a variety of in-ground pools.
Thick walled body parts, a heavy duty TEFC motor, and highly engineered hydraulics
make this rugged and tested design perfect for any pool, spa, water feature, or
fountain.
Variable Speed Pump
2.2
General features
• Extremely quiet operation
• Unionized fittings (1.5” and 2”) for simple
replacement
• Strainer cover kit for easy cleaning and
maintenance
• Super-duty totally enclosed fan cooled (TEFC)
motor for long life
• Integral volute and pot reduce hydraulic noise
• See-through lid permits easy inspection of
strainer basket
• Self-priming for quick, easy start-up
• ETLUS/CETL Listed
8
2. PUMP OVERVIEW
2.3
Controller Features
• Simple user interface
• IPX4 certifed UV and rain-proof enclosure
• Onboard time of day schedule
• Adjustable priming mode
• Programmable quick clean mode
• Diagnostic alarm display and retention
• Active power factor correction
• Accepts 220-240V, 50/60Hz input power
• Auto power limiting protection circuit
• One week. clock retention for power outages
2.4
Controller Overview
The Variable Speed Pump uses a premium efficiency variable speed motor that
provides tremendous program flexibility in terms of motor speed and duration
settings. The pump is intended to run at the lowest speeds needed to maintain a
sanitary environment, which in turn minimizes energy consumption. Pool size, the
presence of additional water features, chemicals used to maintain sanitary conditions,
and local environmental factors will impact optimal programming necessary to
maximize energy conservation.
WARNING - This pump is for use with 220-240 V nominal, and in pool pump applications
ONLY. Connection to the wrong voltage, or use in other application may cause damage to equipment
or personal injury.
The integrated electronics interface controls the speed settings as well as the run
durations. The pump can operate at speeds ranging between 450 and 3450 RPM and
will operate within the voltage range of 220-240V at either 50 or 60Hz input frequency.
Program customization may require some trial-and-error to determine the most
satisfactory settings as dictated by the conditions. In most cases, setting the pump
at the lowest speed for the longest duration is the best strategy to minimize energy
consumption. However, conditions may require running the pump at a higher speed
for some duration of time each day to maintain proper filtration to achieve satisfactory
sanitation.
NOTE: Optimize the pump to suit individual pool conditions. Specific conditions
including pool size, other devices, features and environmental factors can all impact
the optimal settings.
9
3. CONTROL PANEL OVERVIEW
(1) Speed
Buttons
(4) Display Mode
LED Indicators
(5) Display Button
(8) “+” and “-”
Arrows
(7)»<» and «>»
Arrows
(2) Mode Select
Button
(6) Quick Clean
Button
(3) Start/Stop
Button
CAUTION - If power is connected to the Variable Speed Pump motor, pressing any of the
following buttons referred to in this section could result in the motor starting. Failure to recognize
this could result in personal injury or damage to equipment.
3.1
Keypad Navigation
1. Speed Buttons - Used to select the run speed desired. The LED above the Speed
Buttons will illuminate when that speed is selected or is currently running. A fashing
LED indicates is active on that speeds channel.
2. Mode select Button - Choose manual and schdule
3. Start/Stop Button - Used to Start and Stop the pump. When the pump is stopped
and the LED is not illuminated, the pump is unable to run from any type of input.
4. Display Mode LED Indicators - An illuminated LED indicates the information
being displayed on the screen at any specific point. A flashing LED indicates that the
parameter is currently being edited.
5. Display Button - Used to toggle between the different available display modes. This
button is also used to set the 24-hour clock and screen resolution.
6. Quick Clean Button - Used to run a selected speed and duration programmed for
Quick Clean. When the LED is illuminated the Quick Clean schedule is active.
7. «<» and «>» Arrows- Choose between a 12 or 24 hour time format
8. “+” and “-” Arrows - Used to make on screen adjustments to the pump settings.
The “+” arrow increases the value of a given setting, while “-” decreases the value of a
given setting. Pressing and holding down either arrow button will increase or decrease
the incremental changes faster.
10
4. INSTALLATION
Only a qualifed plumbing professional should install the Variable Speed Pump. Refer to
“Safety Instructions” for additional installation and safety information.
4.1
Location
NOTE: Do not install this pump within an outer enclosure
or beneath the skirt of a hot tub or spa unless marked
accordingly.
NOTE: Ensure that the pump is mechanically secured to the
equipment pad.
Be sure the pump location meets the following
requirements:
1. Install the pump as close to the pool or spa as possible. To reduce friction loss and
improve efficiency, use short, direct suction and return piping.
2. Install a minimum of 5 feet (1.52 meters) from the inside wall of the pool and spa.
Canadian installations require a minimum of 9.8 feet (3 meters) from the inside wall of
the pool.
3. Install the pump a minimum of 3 feet (.9 meters) from the heater outlet.
4. Do not install the pump more than 10 feet (3.1 meters) above the water level.
5. Install the pump in a well ventilated location protected from excess moisture (i.e. rain
gutter downspouts, sprinklers, etc.).
6. Install the pump with a rear clearance of at least 3 inches (7.6 cm) so that the motor
can be removed easily for maintenance and repair. See Figure 1.
15cm
15cm
11
4. INSTALLATION
4.2
Pipping
1. For improved pool plumbing, it is recommended to use a larger pipe size.
2. Piping on the suction side of the pump should be the same or larger than the return
line diameter.
3. Plumbing on the suction side of the pump should be as short as possible.
4. For most installations , always installing a v alve on both the pump suction and return
lines so that the pump can be isolated during routine maintenance. However, we also
recommend that a valve, elbow or tee installed in the suction line should be no closer
to the front of the pump than five (5) times the suction line diameter. See Figure 2.
Example: A 2.5 inch pipe requires a 12.5 inch (31.8 cm) straight run in front of the
suction inlet of the pump. This will help the pump prime faster and last longer.
NOTE: DO NOT install 90° elbows directly into the pump inlet or outlet.
4.3
Fitting and Valves
1. Do not install 90° elbows directly into pump inlet.
2. Flooded suction systems should have gate valves installed on suction and discharge
pipes for maintenance, however, the suction gate valve should be no closer than five
times the suction pipe diameter as described in this section.
3. Use a check valve in the discharge line when using this pump for any application
where there is significant height to the plumbing after the pump.
4. Be sure to install check valves when plumbing in parallel with another pump. This
helps prevent reverse rotation of the impeller and motor.
4.4
Electrical Requirements
• Install all equipment in accordance with the National Electrical code and all applicable
local codes and ordinances
• A means for disconnection must be incorporated in the fixed wiring in accordance with
the wiring rules.
12
4. INSTALLATION
WARNING - RISK OF ELECTRICAL SHOCK OR ELECTROCUTION. The Variable Speed
Pump must be installed by a licensed or certified electrician or a qualified service professional
in accordance with the National Electrical Code and all applicable local codes and ordinances.
Improper installation will create an electrical hazard which could result in death or serious injury to
users, installers, or others due to electrical shock, and may also cause damage to property.
Always disconnect power to the pump at the circuit breaker before servicing the pump.
Failure to do so could result in death or serious injury to service people, pool users or others
due to electric shock and/or property damage.
Read all servicing instructions before working on the pump.
4.5
Wiring Overview and Installation
WARNING - Power should be turned off when installing, servicing, or repairing electrical
components. Observe all warning notices posted on the existing equipment, pump, and in these
installation instructions.
The pump must be wired according to the local electrical codes and standards. Always
refer to the National Electrical Code. This pump should be installed by a licensed
electrician.
The pump accepts 220V-240V, 50 or 60Hz single phase Input power. The terminal
block connections are capable of handling up to 12AWG solid or stranded wire. There
are also fast-on type quick connectors, however, check the local electrical codes for
the desired connection method. The connections must be permanently made to the
grounding terminal (see Figure 3) in the field wiring compartment according to the local
electrical code.
The drive will operate on 2-phase Line-Line-Ground electrical systems as well as
Line-Neutral-Ground systems. This pump must be permanently connected by a circuit
breaker as specified in the local electrical code.
1. Be sure all electrical breakers and switches are turned off before wiring motor.
Always wait five (5) minutes after disconnecting the power from the pump before
opening or servicing the drive.
2. Choose a wire size for the pump in accordance with the current National Electrical
Code and all applicable local codes and ordinances. When in doubt use a heavier
gauge (larger diameter) wire. Be sure the wiring voltage is within the operating range.
3. Be sure all electrical connections are clean and tight.
4. Cut wires to the appropriate length so they do not overlap or touch when connected
to the terminal board.
5. Permanently ground the motor using the ground screw located on the inside rear
of the controller interface (see Figure 3). Use the correct wire size and type specified
by the current National Electrical Code. Be sure the ground wire is connected to an
electrical service ground.
13
4. INSTALLATION
6. Bond the motor to all metal parts of the pool structure and to all electrical equipment,
metal conduit and metal pipping within 5 feet (1.5 M) of the inside walls of the
swimming pool, spa or hot tub in accordance with the current National Electrical Code.
UL requires use of a solid copper bonding conductor not smaller than 8 AWG. See
Figure 3.
NOTE: For Canada, a 6 AWG or larger solid copper bonding conductor is required.
7. The pump should be permanently connected to either a circuit breaker, 2-pole timer
or 2-pole relay. If AC power is supplied by a GFCI circuit breaker, use a dedicated
circuit breaker that has no other electrical loads.
8. Connect the pump permanently to a circuit. Make sure no other lights or appliances
are on the same
The field wiring compartment has a 1/2” NPT threaded conduit port for the liquid tight
fitting.
The bonding lug should be used to bond the motor frame to the equipment pad.
14
5. OPERATING THE PUMP
5.1
Setting the Clock
When the pump is first installed,it is necessary to set the clock.Any daily schedule
set by the user must be based on accurate time setting.
To Set the Clock:
1. When the pump is plugged in, the TIME led light is blinking. Entering clock setup by
pushing Display key.
(Time setup will be unavailable after 5 seconds’ blinking. Note:Pump must be
plugged out and ensure the lights on panel all go out, then re-plug it to enter the
setup and operate step 1.)
2. Use the (<) and (>) arrows to choose between a 12 or 24 hour time format.
3. Use the (+) and (-) arrows to change the time to the correct time of day. In the 12
hour time format AM/PM will display in the bottom left corner.
4. Press Display to exit the Clock Setup menu. The clock is now set.
During a power outage, the drive will retain the clock setting in memory for as long as
one week. If the power is out longer than one week the clock will have to be set again.
(Pump must be plugged out and ensure the lights on panel all go out, then replug it to enter the setup and operate step 1.)
NOTE: When power is returned to the pump after a prolonged outage (one week) the
clock will automatically set itself to the Speed 1 start time, blink and advance. The
pump will also run the associated schedule from that start time.
15
5. OPERATING THE PUMP
5.2
Using the Default Schedule
The default schedule is designed to provide enough daily turnover to service a typical
pool. See Table 2 for default schedule.
Duration
(Hours)
Speed
(RPM)
SPEED 1
2
3000
SPEED 2
10
1500
SPEED 3
2
2500
SPEED 4
4
1000
Table 2: Default Schedule
SPEED 1 is set to begin at 8:00am and run at 3000 RPM for a duration of 2 hours.
When SPEED 1 is complete the pump immediately begins running the default SPEED
2. SPEED 2 is factory default to 1500 RPM and will last for 10 hours. When SPEED 2
has completed its run the pump will run SPEED 3 at 2500 RPM for a duration of two
hours.
After 18 hours of run time and completing its run of SPEED 4, the pump will enter a
stationary/paused state for the next 6 hours. The pump will restart at 8:00am the next
morning and cycle through the default schedule again. The pump will continue to run
in this in this manner until a custom schedule is programmed into the drive by the user.
NOTE: The Start/Stop button must be pressed, and the LED lit, for the pump to run.
Speed 1 and priming
The installer should set the priming speed to be sufficient for priming the pump
from a fresh install,but not so fast that there is a substantial waste of energy. The
time the pump needs to achieve prime can change based on local environmental
conditions such as water temperature, atmospheric pressure, and your pool’s
water level. All of these things should be taken into consideration when setting
the priming speed, however in most cases the pump will not need to run at 3450
RPM to successfully prime itself.
Please test and verify chosen priming speeds more than once, letting the water
drain from the system in between each test. Turn on pump and switch to Manual
mode to test Priming by operating SPEED1.Take note of the time that the water
filled the PUMP HOUSING, then stop the pump. Re-start the pump to set the
SPEED1/Priming duration.
16
5. OPERATING THE PUMP
5.3
Custom Schedules and Quick Clean
To customize the run schedule for your Variable Speed Pump, the pump must be
stopped. Be sure that the Start/Stop button LED is not illuminated.
Programming a Custom Schedule:
NOTE: When programming, the LED light next to the parameter (“Speed”, “Time” and
“Duration”) you are setting will blink.
1.Stop the pump if it is running by pressing the Start/Stop button.
2.Press the “1” button. The LED above the selected SPEED will begin to blink and the
“Speed” parameter LED will blink while editing. See Figure 7.
Figure 7: Setting Speed
3.Use the “+” and “-” arrows to adjust the speed in RPM for SPEED 1.
NOTE: Speed is adjusted up or down by increments of 10 RPM.
4.Press the “1” button again and the display will change to SPEED 1 start time. The
“Time” parameter LED will begin to blink. See Figure 8.
Figure 8: Setting Start Time
17
5. OPERATING THE PUMP
5.Use the “+” and “-” arrows to adjust the daily start time for SPEED 1.
6.Press the “1” button again and the display will change to SPEED 1 duration. The
“Duration” parameter LED will begin to blink. See Figure 9.
Figure 9: Setting Duration
7. Use the “+” and “-” arrows to adjust the duration for SPEED 1 in hours and minutes.
NOTE: The duration parameter is adjusted in 15 minute increments.
8.Pressing the “1” button will continue to cycle through these parameters, but the
changes are immediately saved as they are adjusted.
9.Press the “2” button. The LED above SPEED 2 will begin to flash and the corresponding
parameter LED will flash while editing.
10.Use the “+” and “-” arrows to adjust the speed in RPM for SPEED 2.
11.Press the “2” button again and the display will change to SPEED 2 duration.
Note: SPEEDs 2 and 3 do not have a start time, as they begin their duration
immediately after the previous SPEED finishes.
12.Use the “+” and “-” arrows to adjust the duration for SPEED 2 in hours and minutes.
13.Repeat steps 9-12 to program SPEED 3-4 and QUICK CLEAN.
Note: Remember that the duration allowed for SPEED 3 will be limited to the remaining
time in a 24 hour day. Any time in the 24 hour day not programmed into SPEEDs 1-4,
the pump will remain in a stationary state.
[ SPEED 1 + SPEED 2 + SPEED 3 +SPEED 4< 24 Hours ]
14.Press the Start/Stop button and ensure the LED is lit. The pump is now on and will
run the custom user-programmed schedule.
NOTE: If the pump has been stopped via the Start/Stop button, the pump will not run
until the pump is turned back on by the Start/Stop button. If the Start/Stop LED is
illuminated then the pump is on and will run the programmed schedule.
18
5. OPERATING THE PUMP
5.4
Speed priorities
For schedule duration settings, SPEEDS are prioritized as follows: SPEED 1 ->
SPEED 2 -> SPEED 3 -> SPEED 4. SPEED 1 is the highest priority,while SPEED 4
is the lowest. The drive will not allow a user to program a schedule of more than 24
hours. When the 24th hour of duration is programmed it will take time from the lower
priority speeds in order to add them to the SPEED currently being adjusted.
Example:
Starting Schedule (Before Adjustment)
SPEED 1 duration = 18 hours
SPEED 2 duration = 2 hours
SPEED 3 duration = 2 hours
If the user reprograms SPEED 1 to run for 22 hours, SPEED 2 (lower priority speed)
will automatically adjust to a 1 hour duration and SPEED 4 (lowest priority speed) will
adjust to a 0 hour duration.
End Schedule (After Adjustment)
SPEED 1 duration = 22 hours
SPEED 2 duration = 1 hour
SPEED 3 duration = 1 hours
SPEED 4 duration = 2 hours
SPEED 4 duration = 0 hours
5.5
Operating the Pump While Running
CAUTION - If power is connected to the pump motor, pressing any of the following buttons
referred to in this section could result in the motor starting. Failure to recognize this could result in
personal injury or damage to equipment.
Pressing the Display button will cycle through the current
parameters.
• Speed — current run speed
• Time — current time of day
• Duration — amount of time remaining at the current run speed
• Watts — amount of watts currently being consumed
Pressing any of the Speed Buttons (“1”, “2”, “3”, “4”,“Quick Clean”)while the pump
is running will act as temporary override. It will run the speed and duration that is
programmed for that button. Once completed it will default back to the appropriate point
in the programmed schedule.
NOTE: If you adjust the speeds of the schedule while the pump is running, it will
run the adjusted speed for the rest of the current duration, but will not save the
adjustments.
19
6. MAINTENANCE
WARNING - DO NOT open the strainer pot if Variable Speed Pump fails to prime or if pump
has been operating without water in the strainer pot. Pumps operated in these circumstances may
experience a build up of vapor pressure and may contain scalding hot water. Opening the pump
may cause serious personal injury. In order to avoid the possibility of personal injury, make sure
the suction and discharge valves are open and strainer pot temperature is cool to touch, then open
with extreme caution.
CAUTION -To prevent damage to the pump and for proper operation of the system, clean
pump strainer and skimmer baskets regularly.
6.1
Pump Strainer Basket
The pump strainer basket (or ‘strainer pot’, ‘hair and lint pot’), is located in front of the
volute. Inside the chamber is the basket which must be kept clean of leaves and debris
at all times. View basket through the ‘See Through Lid’ to inspect for leaves and debris.
Regardless of the length of time between filter cleaning, it is most important to visually
inspect the basket at least once a week.
6.2
Cleaning the Pump Strainer Basket
1. Press the Start/Stop button to stop the pump and turn off the pump at the circuit
breaker.
2. Relieve pressure in the system by allowing the water to cool.
3. Gently tap the clamp in a counter-clockwise direction to remove the clamp and lid.
4. Remove debris and rinse out the basket. Replace the basket if it is cracked.
5. Put the basket back into the housing. Be sure to align the notch in the bottom of the
basket with the rib in the bottom of the volute.
6. Fill the pump pot and volute up to the inlet port with water.
7. Clean the cover, O-ring, and sealing surface of the pump pot. Note: It is important to
keep the lid O-ring clean and well lubricated.
8. Reinstall the lid by placing the lid on the pot. Be sure the lid O-ring is properly placed.
Seat the clamp and lid on the pump then turn clockwise until the handles are horizontal.
9. Turn the power on at the house circuit breaker. Reset the pool time clock to the correct
time, if applicable.
10. Open the manual air relief valve on top of the filter.
11. Stand clear of the filter. Start the pump.
12. Bleed air from the filter until a steady stream of water comes out. Close the manual
air relief valve.
20
6. MAINTENANCE
WARNING - THIS SYSTEM OPERATES UNDER HIGH PRESSURE. When any part of the
circulating system (e.g., Lock Ring, Pump, Filter, Valves, etc.) is serviced, air can enter the system
and become pressurized. Pressurized air can cause the lid to separate which can result in serious
injury, death, or property damage. To avoid this potential hazard, follow above instructions.
6.3
Winterizing
You are responsible for determining when freezing conditions may occur. If freezing
conditions are expected, take the following steps to reduce the risk of freeze damage.
Freeze damage is not covered under warranty. To prevent freeze damage, follow the
procedures below:
1. Press the Start/Stop button to stop the pump and shut off electrical power for the
pump at the circuit breaker.
2. Drain the water out of the pump housing by removing the two thumb-twist drain
plugs from the housing. Store the plugs in the pump basket.
3. Cover the motor to protect it from severe rain, snow and ice.
NOTE: Do not wrap motor with plastic or other air tight materials during winter storage.
The motor may be covered during a storm, winter storage, etc., but never when
operating or expecting operation.
NOTE: In mild climate areas, when temporary freezing conditions may occur, run your
filtering equipment all night to prevent freezing.
Strainer Pot Assembly
21
7. SERVICING
WARNING - Always disconnect power to the Variable Speed Pump at the circuit
breaker and disconnect the communication cable before servicing the pump. Failure
to do so could result in death or serious injury to service people, users or others due to
electric shock. Read all servicing instructions before working on the pump.
WARNING - DO NOT open the strainer pot if pump fails to prime or if pump has been
operating without water in the strainer pot. Pumps operated
in these circumstances may experience a build up of vapor pressure and may contain
scalding hot water. Opening the pump may cause serious personal injury. In order to
avoid the possibility of personal injury, make sure the suction and discharge valves are
open and strainer pot temperature is cool to touch, then open with extreme caution.
CAUTION - Be sure not to scratch or mar the polished shaft seal faces; seal will leak
if faces are damaged. The polished and lapped faces of the seal could be damaged if
not handled with care.
7.1
Electric Motor Care
Protect from heat
1. Shade the motor from the sun.
2. Any enclosure must be well ventilated to prevent overheating. 3. Provide ample cross
ventilation.
Protect against dirt
1. Protect from any foreign matter.
2. Do not store (or spill) chemicals on or near the motor.
3. Avoid sweeping or stirring up dust near the motor while it is operating.
4. If a motor has been damaged by dirt it may void the motor warranty.
5. Clean the lid and clamp, O-ring, and sealing surface of the pump pot.
Protect against moisture
1. Protect from splashing or sprayed water.
2. Protect from extreme weather such as flooding.
3. If motor internals have become wet - let them dry before operating. Do not allow the
pump to operate if it has been flooded.
4. If a motor has been damaged by water it may void the motor warranty.
CAUTION - DO NOT run the pump dry. If the pump is run dry, the mechanical seal will
be damaged and the pump will start leaking. If this occurs, the damaged seal must be replaced.
ALWAYS maintain proper water level. If the water level falls below the suction port, the pump will
draw air through the suction port, losing the prime and causing the pump to run dry, resulting in a
damaged seal. Continued operation in this manner could
cause a loss of pressure, resulting in damage to the pump case, impeller and seal and may cause
property damage and personal injury.
22
7. SERVICING
7.2
Restart Instructions
If Variable Speed Pump is installed below the water level of the pool, close return and
suction lines prior to opening hair and lint pot on pump. Make sure to re-open valves
prior to operating.
Priming the Pump
The pump strainer pot must be filled with water before the pump is initially started. Follow
these steps to prime the pump:
1. Remove the pump lid plastic clamp. Remove the pump lid.
2. Fill the pump strainer pot with water.
3. Reassemble the pump cover and plastic clamp onto the strainer pot. The pump is now
ready to prime.
4. Open the air release valve on the filter, and stand clear of the filter.
5. Turn on the power to the pump.
6. Press the Start/Stop button on the drive keypad. If the pump is currently scheduled to
run it will start.
NOTE: If the pump is not schedule to start, press a Speed button to begin a manual
override that will start the pump.
7. When water comes out of the air release valve, close the valve. The system should
now be free of air and recirculating water to and from the pool.
23
7. SERVICING
7.3
Restart Instructions
If Variable Speed Pump is installed below the water level of the pool, close return and
suction lines prior to opening hair and lint pot on pump. Make sure to re-open valves
prior to operating.
Priming the Pump
The pump strainer pot must be filled with water before the pump is initially started. Follow
these steps to prime the pump:
1. Remove the pump lid plastic clamp. Remove the pump lid.
2. Fill the pump strainer pot with water.
3. Reassemble the pump cover and plastic clamp onto the strainer pot. The pump is now
ready to prime.
4. Open the air release valve on the filter, and stand clear of the filter.
5. Turn on the power to the pump.
6. Press the Start/Stop button on the drive keypad. If the pump is currently scheduled to
run it will start.
NOTE: If the pump is not schedule to start, press a Speed button to begin a manual
override that will start the pump.
7. When water comes out of the air release valve, close the valve. The system should
now be free of air and recirculating water to and from the pool.
24
8. TROUBLE SHOOTING
WARNING - Diagnosing certain symptoms may require close interaction with, or in close
proximity to, components that are energized with electricity. Contact with electricity can cause
death, personal injury, or property damage. When trouble shooting the pump, diagnostics involving
electricity should be cared for by a licensed professional.
Problem
Possible Cause
Corrective Action
Pump failure.
Pump will not prime Air leak, too much air.
Check suction piping and valve glands
on any suction gate valves. Secure lid
on pump strainer pot and be sure lid
gasket is in place. Check water level to
be sure skimmer is not drawing air.
Pump will not prime Not enough water.
Be sure the suction lines, pump,
strainer, and pump volute are full of
water. Be sure valve on suction line is
working and open (some systems do
not have valves). Check water level to
make sure water is available through
skimmer.
Pump stainer gasket is
clogged.
Clean pump strainer pot.
Pump strainer gasket is
defective.
Replace gasket.
Air pockets or leaks in
suction line.
Check suction piping and valve glands
on any suction gate valves. Secure lid
on pump strainer pot and be sure lid
gasket is in place. Check water level to
be sure skimmer is not drawing air.
Clogged impeller.
Turn off electrical power to the pump.
Disassemble (see page 14, ‘Pump
Disassembly’)
Clean debris from impeller. If debris
cannot be removed, complete the
following steps:
1. Remove left hand thread anti-spin
bolt and o-ring.
2. Remove, clean, and reinstall
impeller.
Reassemble (see page 15, ‘Pump
Reassembly’)
Pump strainer clogged.
Clean suction trap.
Reduced
capacity and/
or head.
25
8. TROUBLE SHOOTING
Problem
Possible Cause
Corrective Action
Pump fails to
start.
Mains Voltage is not
present
1. Replace fuse, reset breaker/GFCI.
Pump shaft is locked
2. Tighten mains wire connections.
Check if the pump can be rotated by
hand and remove any blockage.
Pump shaft is damaged
Replace pump.
Over temperature
FAULT
Check that back of pump is free from
dirt and debris. Use compressed air to
clean.
Over current FAULT
Pump will automatically restart after
one (1) minute.
Pump runs
then stops.
Pump is
noisy.
Debris in contact with Check that back of pump is free from
fan
dirt and debris. Use compressed air to
clean.
Debris in strainer basket Clean strainer basket.
Pump runs
without flow.
Loose mounting
Check that mounting bolts of pump
and pump are tight.
Impeller is loose
Check that pump is spinning by
looking at fan on back
of Variable Speed Pump. If so, check
that pump impeller is correctly
installed.
Air leak
Check plumbing connections and
verify they are tight.
Clogged or restricted
plumbing
Check for blockage in strainer or
suction side piping.
Checked for blockage in discharge
piping including
partially closed valve or dirty pool filter
26
8. TROUBLE SHOOTING
8.1
Errors and Alarms
If an alarm is triggered the drive’s LCD screen will display the fault code text and the
Variable Speed Pump
will stop running. Disconnect power to the pump and wait until the keypad LEDs have
all turned o ff. At
this point, reconnect power to the pump. If the error has not cleared then proper
troubleshooting will be
required. Use the error description table below to begin troubleshooting.
Fault Code
Description
Fault Code
Description
E-01
Inverter unit protection
E-11
Phase loss at input side
E-02
Acceleration over current
E-12
Phase failure at output side
E-03
Deceleration over curren
E-14
Module overheating
E-04
Constant speed over current
E-16
Communication fault
E-05
Acceleration over voltage
E-17
Current detection fault
E-06
Deceleration over voltage
E-24
Inverter hardware fault
E-07
Constant speed over voltage
E-08
Under voltage fault
E-09
Motor overload
E-10
Inverter overload
E-16- Communication Link between the HMI and Motor control has been lost:
Check the jacketed wire on the back side of the keypad inside the drive top cover.
Ensure that the 5 pin connector is properly plugged into the socket and that there is no
damage to the cable.
E-01,02,03,04,05,06,07,09,10,24 - Internal Errors: If this error displays multiple times,
then there may be a problem with the pump’s rotating assembly. Please disassemble the
pump and investigate to see if there is a problem with the impeller or mechanical seal.
See page 9 “Pump Disassembly” for instructions for disassembling the pump.
E-08- Absolute AC Under Voltage Detected: This indicates that the supply voltage has
dropped below the operating range of 200v. This could be caused by normal voltage
variation and will clear itself. Otherwise there could be excess voltage sag caused by
improper installation or improper supply voltage.
E-14- Module overheating: Should be caused by high ambient temperature or overload
27
9. REPLACEMENT PARTS
9.1
Ref.
No.
Variable Speed Pump Replacement Parts List
PartNo.
Description
Qty.
Ref.
No.
PartNo.
Description
Qty.
1
PF-FB2010SCK
Strainer cover Kit
1
12A FB2010-MD
2
PF-FB2010CO
Cover o-ring
1
12B
PF-FB2015-MD MotorDrive for PFVL15H
1
3
PF-FB2010-B
Basket
1
12C
PF-FB2020-MD MotorDrive for PFVL20P
1
4A
PF-FW1515-PH
1.5’’*1.5’’ Pump housing
1
12D
PF-FW2030MD
MotorDrive for PFVL30P
1
4B
PF-FB2010-PH
2’’*2’’ Pump housing
1
13A PF-FB2010-M
Motor PF-VL15H PFVL10P
1
5
PF-FB2010-D
Diffuser
1
13B
PF-FB2015-M
Motor PF-VL15P
1
6A
PF-FB2010-IA
Impeller for PFVL15H PF-VL10P
1
13C
PF-FB2020-M
Motor PF-VL20P
1
6B
PF-FB2015-IA
Impeller for PFVL15P
1
13D
PF-FB2030-M
Motor PF-VL30P
1
6C
PF-FB2020-IA
Impeller for PFVL20P
1
14
PF-FB2010-SA
Seal Assembly
1
6D
PF-FB2030-IA
Impeller for PFVL30P
1
15
PF-FB2010-SPO
Seal Plate o-ring
1
7
PF-FB2010-SP
Seal Plate
1
16
PF-FB2010-DO Diffuser o-ring
1
8
PF-FB2010-MP
Mounting Plate
1
17
PF-FB2010-HCS
Housing Cap Screw 3/8-16*2
4
9
PF-FB2010-MF
Mounting Foot
1
18
PF-FB2010MCS
Motor Cap Screws 3/8-16*1
4
10
PF-FB2010-SF
Supporting Foot
1
19
PF-FB2010-MPS Mounting Foot Screws
11
PF-FB2010-DPG
Drain Plug with Gasket
2
28
Motor Drive
1
2
9. REPLACEMENT PARTS
9.2
Model Specifications
Overall Ratings
Model
PF-VL15H
Input Voltage
220-240 V
Input Frequency
Single phase, 50 or 60 Hz
Input Current
5.5A
Inpower
1300W
Speed Range
450 - 3450 RPM
Max Total Head (m)
22 .5
Environmental Rating
IPX4
Port Size
1.5’’x1.5’’
Overall Ratings
Model
PF-VL10P
PF-VL15P
Input Voltage
PF-VL20P
PF-VL30P
220-240V
Input Frequency
Single phase, 50 or 60 Hz
Input Current
5.5A
7A
8A
10A
Inpower
1300W
1500W
1800W
2200W
22.5
23.5
Speed Range
Max Total Head (m)
450 - 3450 RPM
24
Environmental Rating
IPX4
Port Size
2"x2"
25
29
9. REPLACEMENT PARTS
9.3
Pump performance Curves
Performance curves for preset speeds
Total dynamic Head
PF-VL15H
Performance curves for preset speeds
Volumetric flow rate
Total dynamic Head
PF-VL10P
Performance curves for preset speeds
Volumetric flow rate
Total dynamic Head
PF-VL20P
Performance curves for preset speeds
Volumetric flow rate
30
9. REPLACEMENT PARTS
Total dynamic Head
PF-VL15P
Performance curves for preset speeds
Volumetric flow rate
Total dynamic Head
PF-VL30P
Performance curves for preset speeds
Volumetric flow rate
31
9. REPLACEMENT PARTS
9.4
Pump Dimensions
PF-VL15H
PF-VL10P / PF-VL15P / PF-VL20P / PF-VL30P
32
10. WARRANTIES
The Poolstar Company guarantees the original owner against defective
materials and faults in the manufacture of Poolex Variline for a period of
three (3) years.
Wear parts ( O rings, diffuser, impeller, basket) are guaranteed 6 months
The warranty becomes effective on the date of the first invoice.
The warranty does not apply in the following cases:
•
Malfunction or damage arising from an installation, usage or repair
that is not in compliance with the safety instructions.
•
Malfunction or damage arising from a chemical agent that is unsuitable for the pool.
•
Malfunction or damage arising from conditions that are unsuitable
for the equipment’s purposes of use.
•
Damage arising from negligence, accident or force majeure.
•
Malfunction or damage arising from the use of unauthorised accessories.
Repairs undertaken during the warranty period must be approved prior
to being carried out by an authorised technician. The warranty shall be
null and void if the repair to the equipment is carried out by a person who
is not authorised by the Poolstar company.
The guaranteed parts shall be replaced or repaired at Poolstar’s discretion. Defective parts must be returned to our workshops to be covered
during the warranty period. The warranty does not cover labour costs or
unauthorised replacements. The return of the defective part is not covered by the warranty.
33
VARILINE
Variable speed filtration pump
TE CHNICAL AS S IST A N C E
www.poolex.fr
12-2019